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Sample records for sub-scale compressor testing

  1. Displacement compressors - acceptance tests

    CERN Document Server

    International Organization for Standardization. Geneva

    1996-01-01

    ISO 1217:2009 specifies methods for acceptance tests regarding volume rate of flow and power requirements of displacement compressors. It also specifies methods for testing liquid-ring type compressors and the operating and testing conditions which apply when a full performance test is specified.

  2. SPE5 Sub-Scale Test Series Summary Report

    Energy Technology Data Exchange (ETDEWEB)

    Vandersall, Kevin S. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Reeves, Robert V. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); DeHaven, Martin R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Strickland, Shawn L. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-01-14

    A series of 2 SPE5 sub-scale tests were performed to experimentally confirm that a booster system designed and evaluated in prior tests would properly initiate the PBXN-110 case charge fill. To conduct the experiments, a canister was designed to contain the nominally 50 mm diameter booster tube with an outer fill of approximately 150 mm diameter by 150 mm in length. The canisters were filled with PBXN-110 at NAWS-China Lake and shipped back to LLNL for testing in the High Explosives Applications Facility (HEAF). Piezoelectric crystal pins were placed on the outside of the booster tube before filling, and a series of piezoelectric crystal pins along with Photonic Doppler Velocimetry (PDV) probes were placed on the outer surface of the canister to measure the relative timing and magnitude of the detonation. The 2 piezoelectric crystal pins integral to the booster design were also utilized along with a series of either piezoelectric crystal pins or piezoelectric polymer pads on the top of the canister or outside case that utilized direct contact, gaps, or different thicknesses of RTV cushions to obtain time of arrival data to evaluate the response in preparation for the large-scale SPE5 test. To further quantify the margin of the booster operation, the 1st test (SPE5SS1) was functioned with both detonators and the 2nd test (SPE5SS2) was functioned with only 1 detonator. A full detonation of the material was observed in both experiments as observed by the pin timing and PDV signals. The piezoelectric pads were found to provide a greater measured signal magnitude during the testing with an RTV layer present, and the improved response is due to the larger measurement surface area of the pad. This report will detail the experiment design, canister assembly for filling, final assembly, experiment firing, presentation of the diagnostic results, and a discussion of the results.

  3. Performance test of 100 W linear compressor

    Energy Technology Data Exchange (ETDEWEB)

    Ko, J; Ko, D. Y.; Park, S. J.; Kim, H. B.; Hong, Y. J.; Yeom, H. K. [Korea Institute of Machinery and Materials, Daejeon(Korea, Republic of)

    2013-09-15

    In this paper, we present test results of developed 100 W class linear compressor for Stirling-type pulse tube refrigerator. The fabricated linear compressor has dual-opposed configuration, free piston and moving magnet type linear motor. Power transfer, efficiency and required pressure waveform are predicted with designed and measured specifications. In experiments, room temperature test with flow impedance is conducted to evaluate performance of developed linear compressor. Flow impedance is loaded to compressor with metering valve for flow resistance, inertance tube for flow inertance and buffer volumes for flow compliance. Several operating parameters such as input voltage, current, piston displacement and pressure wave are measured for various operating frequency and fixed input current level. Behaviors of dynamics and performance of linear compressor as varying flow impedance are discussed with measured experimental results. The developed linear compressor shows 124 W of input power, 86 % of motor efficiency and 60 % of compressor efficiency at its resonant operating condition.

  4. Pool swell sub-scale testing and code comparison

    International Nuclear Information System (INIS)

    Elisson, K.

    1981-01-01

    The main objective of the experiment was to investigate the pool swell dynamics in general and the forces on the lowered central part of the diaphragm between drywell and wetwell in particular. Apart from the high speed camera pressure transducers and strain gauges were used to monitor the transient. Data was recorded on a 14 channel FM recorder and then digitalised and plotted. In total more than one hundred tests were performed including parametric variations of for example geometry, break flow, initial drywell pressure and initial water level. In parallel to this experiment pool swell calculations have been performed with the computer codes COPTA and STEALTH. COPTA which is a lumped mass code for pressure suppression containment analysis has a slug pool swell mode. STEALTH which is a general purpose lagrangian hydrodynamics code has been used in a 2-D axisymmetric version. The STEALTH code has been used to calculate the radial variations in the vertical displacement and velocity of the pool surface and to predict the load on the lowered central part of the diaphragm. A comparison between the calculations and the experimental data indicates that both codes are sufficiently correct in their description of the pool swell transient. (orig.)

  5. Tests of cold helium compressors at Fermilab

    International Nuclear Information System (INIS)

    Peterson, T.J.; Fuerst, J.D.

    1988-01-01

    Fermilab has tested two compressors for possible installation in the satellite refrigerator buildings of the Tevatron cryogenic system. Both Creare Inc. and Cryogenic Consultants Inc. have supplied units for evaluation. The Creare machine, a high speed centrifugal pump/compressor, yielded 60% adiabatic efficiency but had difficulty withstanding two-phase flow. Cryogenic Consultants provided a reciprocating unit which achieved 59% efficiency and, although lacking the operating characteristics of the turbomachine, endured throughout testing and was insensitive to two-phase flow. Test results are discussed

  6. Overview of the testing activities on ITER sub-scale pre-compression rings

    Energy Technology Data Exchange (ETDEWEB)

    Rossi, Paolo, E-mail: paolo.rossi@enea.it [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, C.P. 65, 00044 Frascati, Rome (Italy); Capobianchi, Mario; Crescenzi, Fabio; Massimi, Alberto; Mugnaini, Giampiero; Pizzuto, Aldo [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, C.P. 65, 00044 Frascati, Rome (Italy); Knaster, Juan [ITER Organisation, Route de Vinon sur Verdon, 13115, St. Paul lez Durance (France); Rajainmaki, Hannu [FUSION FOR ENERGY, Josep Pla no. 2, Torres Diagonal Litoral Edificio B3, 08019 Barcelona (Spain)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer ENEA developed a high strength glass fiber-epoxy composite for ITER pre-compression rings. Black-Right-Pointing-Pointer High UTS values were obtained at RT on linear specimens (2200 MPa) and on scaled ring mock-ups (1550 MPa). Black-Right-Pointing-Pointer Creep tests showed very low creep strain and creep rates. Black-Right-Pointing-Pointer Long term tests showed no significant stress relaxation on the ring mock-ups. - Abstract: After a first R and D and testing activity to develop and characterize by tensile and creep tests a high strength glass fiber-epoxy composite as reference material for the manufacture of ITER pre-compression rings, ENEA designed and manufactured a dedicated testing facility and different sub-scale composite ring mock-ups in order to characterize their mechanical properties. The paper reports the results of the overall testing activities performed during the last years on a total number of eleven sub-scale pre-compression ring mock-ups manufactured by winding S2 glass fibers on a diameter of 1 m (1/5 of the full scale) both by vacuum pressure epoxy impregnation (VPI) and filament wet winding techniques (WW). The first three rings were manufactured by ENEA Frascati thanks to a particular VPI technique; one of them was used as base composite material to manufacture different sets of specimens for shear, compression and non destructive tests (NDT). Then, five other mock-ups were manufactured following ENEA VPI process and three using WW technique by two different industrial companies. The rings were tested in ENEA Frascati in a dedicated hydraulic testing machine consisting of 18 radial actuators working in position control with a total load capability of 1000 tons. The complete testing campaign consisted of six ultimate tensile strength (UTS) tests and four stress relaxation (SR) tests. The tests demonstrated that the composite (S2 glass-epoxy) is a valid and viable solution for the ITER pre

  7. Configuration and testing of a saturated vapor helium compressor

    International Nuclear Information System (INIS)

    Ludwigsen, J.L.; Iwasa, Y.; Smith, J.L.

    1986-01-01

    A saturated vapor helium compressor was designed and tested as a component of a helium-temperature refrigeration cycle. The use of the cold compressor allows reduction of both the precooling heat exchanger area and main compressor size compared to a conventional cycle due to increased pressure of the return gas. The compressor tested was a single-piston reciprocating device which was controlled with programmable hydraulic/pneumatic logic. The compressor was mounted at the cold end of a CTI Model 1400 helium liquefier. An average compression ratio of 2.4 was obtained and an average efficiency of 82% was achieved. In computing compressor efficiency, external heat leaks to the compressor were neglected

  8. Dish/Stirling Hybrid-Receiver Sub-Scale Tests and Full-Scale Design

    International Nuclear Information System (INIS)

    Andraka, Charles; Bohn, Mark S.; Corey, John; Mehos, Mark; Moreno, James; Rawlinson, Scott

    1999-01-01

    We have designed and tested a prototype dish/Stirling hybrid-receiver combustion system. The system consists of a pre-mixed natural-gas burner heating a pin-finned sodium heat pipe. The design emphasizes simplicity, low cost, and ruggedness. Our test was on a 1/6 th -scale device, with a nominal firing rate of 18kWt, a power throughput of 13kWt, and a sodium vapor temperature of 750 ampersand deg;C. The air/fuel mixture was electrically preheated to 640 ampersand deg;C to simulate recuperation. The test rig was instrumented for temperatures, pressures, flow rates, overall leak rate, and exhaust emissions. The data verify our burner and heat-transfer models. Performance and post-test examinations validate our choice of materials and fabrication methods. Based on the 1/6 th -scale results, we are designing a till-scale hybrid receiver. This is a fully-integrated system, including burner, pin-fin primary heat exchanger, recuperator (in place of the electrical pre-heater used in the prototype system), solar absorber, and sodium heat pipe. The major challenges of the design are to avoid pre-ignition, achieve robust heat-pipe performance, and attain long life of the burner matrix, recuperator, and flue-gas seals. We have used computational fluid dynamics extensively in designing to avoid pre-ignition and for designing the heat-pipe wick, and we have used individual component tests and results of the 1/6 th -scale test to optimize for long life. In this paper, we present our design philosophy and basic details of our design. We describe the sub-scale test rig and compare test results with predictions. Finally, we outline the evolution of our full-scale design, and present its current status

  9. Tests of cold helium compressors at Fermilab

    International Nuclear Information System (INIS)

    Peterson, T.J.; Fuerst, J.D.

    1987-10-01

    Fermilab has tested two cold helium compressors for possible installation in the satellite refrigerator buildings of the Tevatron cryogenic system. Operating conditions required to obtain an overall Tevatron energy upgrade from 900 to 1000 GeV are (for each of 24 machines): 52 g/s mass flow rate, 0.7 atm inlet pressure, 1.4 atm exhaust pressure. Acceptable efficiency is in the 60% range. Both Creare, Inc., and Cryogenic Consultants, Inc. (CCI), have supplied units for evaluation. The Creare machine is a high speed centrifugal pump/compressor which yielded 60% adiabatic efficiency (including an approximately 20 watt heat leak) with a 1.0 atm inlet pressure and 55 g/s flow rate. Certain mechanical difficulties were present, chiefly the device's inability to withstand two-phase flow. CCI supplied a reciprocating unit which, after initial testing and modification, achieved 59% efficiency with an approximate 35 watt heat leak at a 0.7 atm inlet pressure and 48 g/s flow rate. Although the device lacks the smooth, quiet operating characteristics of a turbomachine, it has endured mechanically throughout testing and is entirely insensitive to two-phase flow

  10. Modification of a compressor performance test bench for liquid slugging observation in refrigeration compressors

    Science.gov (United States)

    Ola, Max; Thomas, Christiane; Hesse, Ullrich

    2017-08-01

    Compressor performance test procedures are defined by the standard DIN EN 13771, wherein a variety of possible calorimeter and flow rate measurement methods are suggested. One option is the selection of two independent measurement methods. The accuracies of both selected measurement methods are essential. The second option requires only one method. However the measurement accuracy of the used device has to be verified and recalibrated on a regular basis. The compressor performance test facility at the Technische Universitaet Dresden uses a calibrated flow measurement sensor, a hot gas bypass and a mixed flow heat exchanger. The test bench can easily be modified for tests of various compressor types at different operating ranges and with various refrigerants. In addition, the modified test setup enables the investigation of long term liquid slug and its effects on the compressor. The modification comprises observational components, adjustments of the control system, safety measures and a customized oil recirculation system for compressors which do not contain an integrated oil sump or oil level regulation system. This paper describes the setup of the test bench, its functional principle, the key modifications, first test results and an evaluation of the energy balance.

  11. Design and Optimization of a Hypersonic Test Facility for Sub-Scale Testing

    National Research Council Canada - National Science Library

    O'Kresik, Stephen

    2003-01-01

    ... to 7.5 with a maximum system mass flow rate variation from 3 to 45 lbm/s. Additionally, a dynamic design process was outlined to assist other designers in producing similar test stands. Finally, a software analysis package was developed to analyze proposed changes in the support system architecture.

  12. Space Launch System Base Heating Test: Sub-Scale Rocket Engine/Motor Design, Development & Performance Analysis

    Science.gov (United States)

    Mehta, Manish; Seaford, Mark; Kovarik, Brian; Dufrene, Aaron; Solly, Nathan

    2014-01-01

    ATA-002 Technical Team has successfully designed, developed, tested and assessed the SLS Pathfinder propulsion systems for the Main Base Heating Test Program. Major Outcomes of the Pathfinder Test Program: Reach 90% of full-scale chamber pressure Achieved all engine/motor design parameter requirements Reach steady plume flow behavior in less than 35 msec Steady chamber pressure for 60 to 100 msec during engine/motor operation Similar model engine/motor performance to full-scale SLS system Mitigated nozzle throat and combustor thermal erosion Test data shows good agreement with numerical prediction codes Next phase of the ATA-002 Test Program Design & development of the SLS OML for the Main Base Heating Test Tweak BSRM design to optimize performance Tweak CS-REM design to increase robustness MSFC Aerosciences and CUBRC have the capability to develop sub-scale propulsion systems to meet desired performance requirements for short-duration testing.

  13. Design of small centrifugal compressor test model for a supercritical CO2 compressor in the fast reactor power plant

    International Nuclear Information System (INIS)

    Muto, Y.; Ishizuka, T.; Aritomi, M.

    2008-01-01

    In order to clarify the CO 2 compressor performance in the vicinity of critical point, a research project has been started in Tokyo Institute of Technology based on Japanese government fund. This paper describes how fundamental parameters were selected and sizing of a small and high speed impeller of the test centrifugal compressor. The concept of canned type compressor structures provided with high speed electric motor and preliminary aerodynamic performance prediction are also given. (authors)

  14. Space Launch System Base Heating Test: Sub-Scale Rocket Engine/Motor Design, Development and Performance Analysis

    Science.gov (United States)

    Mehta, Manish; Seaford, Mark; Kovarik, Brian; Dufrene, Aaron; Solly, Nathan; Kirchner, Robert; Engel, Carl D.

    2014-01-01

    The Space Launch System (SLS) base heating test is broken down into two test programs: (1) Pathfinder and (2) Main Test. The Pathfinder Test Program focuses on the design, development, hot-fire test and performance analyses of the 2% sub-scale SLS core-stage and booster element propulsion systems. The core-stage propulsion system is composed of four gaseous oxygen/hydrogen RS-25D model engines and the booster element is composed of two aluminum-based model solid rocket motors (SRMs). The first section of the paper discusses the motivation and test facility specifications for the test program. The second section briefly investigates the internal flow path of the design. The third section briefly shows the performance of the model RS-25D engines and SRMs for the conducted short duration hot-fire tests. Good agreement is observed based on design prediction analysis and test data. This program is a challenging research and development effort that has not been attempted in 40+ years for a NASA vehicle.

  15. Ground Testing a Nuclear Thermal Rocket: Design of a sub-scale demonstration experiment

    Energy Technology Data Exchange (ETDEWEB)

    David Bedsun; Debra Lee; Margaret Townsend; Clay A. Cooper; Jennifer Chapman; Ronald Samborsky; Mel Bulman; Daniel Brasuell; Stanley K. Borowski

    2012-07-01

    In 2008, the NASA Mars Architecture Team found that the Nuclear Thermal Rocket (NTR) was the preferred propulsion system out of all the combinations of chemical propulsion, solar electric, nuclear electric, aerobrake, and NTR studied. Recently, the National Research Council committee reviewing the NASA Technology Roadmaps recommended the NTR as one of the top 16 technologies that should be pursued by NASA. One of the main issues with developing a NTR for future missions is the ability to economically test the full system on the ground. In the late 1990s, the Sub-surface Active Filtering of Exhaust (SAFE) concept was first proposed by Howe as a method to test NTRs at full power and full duration. The concept relied on firing the NTR into one of the test holes at the Nevada Test Site which had been constructed to test nuclear weapons. In 2011, the cost of testing a NTR and the cost of performing a proof of concept experiment were evaluated.

  16. Design and test of a high pressure centrifugal compressor

    International Nuclear Information System (INIS)

    Choi, Jae Ho; Han, Chak Heui; Paeng, Ki Seok; Chen, Seung Bae; Kim, Yong Ryun

    2005-01-01

    This paper presents an aerodynamic design, flow analysis and performance test of a pressure ratio 4:1 centrifugal compressor for gas turbine engine. The compressor is made up of a centrifugal impeller, a two-stage diffuser consisted of radial and axial types. The impeller has a 45 degree backswept angle and the design running tip clearance is 5% of impeller exit height. Three-dimensional numerical analysis is performed to analyze the flows in the impeller, diffuser and deswirler considering the impeller tip clearance. Test module and rig facilities for the compressor stage performance test are designed and fabricated. The overall compressor stage performances as well as the static pressure fields on the impeller and diffuser are measured. Two diffusers of wedge and airfoil types are tested with an impeller. The calculation and test results show that flow fields downstream the deswirler at the design and off-design points are highly nonuniform and the airfoil diffuser has the better aerodynamic characteristics than those of wedge diffuser

  17. Dynamic Wind-Tunnel Testing of a Sub-Scale Iced S-3B Viking

    Science.gov (United States)

    Lee, Sam; Barnhart, Billy; Ratvasky, Thomas P.

    2012-01-01

    The effect of ice accretion on a 1/12-scale complete aircraft model of S-3B Viking was studied in a rotary-balance wind tunnel. Two types of ice accretions were considered: ice protection system failure shape and runback shapes that form downstream of the thermal ice protection system. The results showed that the ice shapes altered the stall characteristics of the aircraft. The ice shapes also reduced the control surface effectiveness, but mostly near the stall angle of attack. There were some discrepancies with the data with the flaps deflected that were attributed to the low Reynolds number of the test. Rotational and forced-oscillation studies showed that the effects of ice were mostly in the longitudinal forces, and the effects on the lateral forces were relatively minor.

  18. Characterization and Performance Testing of Natural Gas Compressors for Residential and Commercial Applications

    Science.gov (United States)

    Zhang, Xinye; Groll, Eckhard A.; Bethel, Dylan

    2017-08-01

    Relatively little information is available in the literature with respect to the performance of compressors used during the dynamic charging process of a tank. Therefore, work presented in this paper shows the measurement results of performance testing of a natural gas compressor and analyses the compressor characterization based on the experimental data. Initial tests were conducted using air and carbon dioxide given the thermodynamic similarities between these fluids and natural gas. Finally, a new test stand was specifically designed and built for compressor dynamic testing using pipeline natural gas (NG) and the compressor reliability has been evaluated inside an explosion-proof engine test cell. Reliability tests at standard operating conditions monitored the performance consistency of the compressors over the testing period and the testing consisted of a series of tank charges aimed at evaluating the maximum operating temperature as well as the mass flow rate in the system.

  19. Operational test procedure for Bldg 241-A-701 air compressor

    International Nuclear Information System (INIS)

    Desantis, G.N.

    1995-01-01

    This document is an Operability Test Procedure (OTP) which will verify and record that the 241-A-701 air compressor and associated equipment operates within their intended design parameters. The activities defined in this OTP will be performed to ensure the daily operation of the new compressed air system can be reliable and efficient. The Compressed Air System (CAS) for 241-A-701 supplies process and instrument air to the A, AX, AY, and AZ tank farms. The primary use of the CAS is for tank farms instrumentation, air operated valves, and air lift circulators

  20. Compressor Calorimeter Test of R-410A Alternative: R-32/134a Mixture Using a Scroll Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som S [ORNL; Sharma, Vishaldeep [ORNL; Abdelaziz, Omar [ORNL

    2014-02-01

    As a contribution to the AHRI Low-GWP Alternative Refrigerants Evaluation Program (AREP), this study compares the performance of lower-GWP alternative refrigerant R-32 + R-134a mixture, to that of refrigerant R-410A (baseline) in a scroll compressor designed for air-conditioning and heat pump applications. These comparisons were carried out via compressor calorimeter tests performed on a compressor designed for refrigerant R-410A and having a nominal rated capacity of 21,300 Btu/hr. Tests were conducted over a suction dew point temperature range of 10 F to 55 F in 5 F increments and a discharge dew point temperature range of 70 F to 140 F in 10 F increments. All the tests were performed with 20 F superheat, 40 F superheat, and 65 F suction temperature. A liquid subcooling level of 15 F was maintained for all the test conditions. The tests showed that the discharge temperature of the alternative refrigerant was higher than that of R-410A at all test conditions. Also, the energy efficiency ratio (EER) and cooling capacity of compressor using the alternative refrigerant were slightly lower in comparison to that of R-410A.

  1. Design, Test, and Evaluation of a Transonic Axial Compressor Rotor with Splitter Blades

    Science.gov (United States)

    2013-09-01

    INTRODUCTION A. MOTIVATION Over the course of turbomachinery history splitter vanes have been used extensively in centrifugal compressors . Axial...TEST, AND EVALUATION OF A TRANSONIC AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES by Scott Drayton September 2013 Dissertation Co...AXIAL COMPRESSOR ROTOR WITH SPLITTER BLADES 5. FUNDING NUMBERS 6. AUTHOR(S) Scott Drayton 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES

  2. Design, fabrication, and test plan of a small centrifugal compressor test model for a supercritical CO2 compressor in the fast reactor power plant

    International Nuclear Information System (INIS)

    Muto, Yasushi; Ishizuka, Takao; Aritomi, Masanori

    2009-01-01

    To clarify the CO 2 compressor performance in the vicinity of the critical point, a research project has begun at Tokyo Institute of Technology based on Japanese government funding. This paper describes the design and fabrication results of a small and high-speed centrifugal test compressor. Drawings of compressor structures such as an impeller and a rotor are presented. Numerical analysis results confirm that a desirable fluid flow distribution and structural integrity with respect to both the vane strength and rotor vibration can be expected. (author)

  3. AIChe equipment testing procedure centrifugal compressors : a guide to performance evaluation and site testing

    CERN Document Server

    AIChE

    2013-01-01

    With its engineer-tested procedures and thorough explanations, Centrifugal Compressors is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance.  This condensed book presents a step by step approach to preparing for, planning, executing, and analyzing tests of centrifugal compressors, with an emphasis on methods that can be conducted on-site and with an acknowledgement of the strengths and limitations of these methods. The book opens with an extensive and detailed section offering definitions

  4. Establishing a Ballistic Test Methodology for Documenting the Containment Capability of Small Gas Turbine Engine Compressors

    Science.gov (United States)

    Heady, Joel; Pereira, J. Michael; Ruggeri, Charles R.; Bobula, George A.

    2009-01-01

    A test methodology currently employed for large engines was extended to quantify the ballistic containment capability of a small turboshaft engine compressor case. The approach involved impacting the inside of a compressor case with a compressor blade. A gas gun propelled the blade into the case at energy levels representative of failed compressor blades. The test target was a full compressor case. The aft flange was rigidly attached to a test stand and the forward flange was attached to a main frame to provide accurate boundary conditions. A window machined in the case allowed the projectile to pass through and impact the case wall from the inside with the orientation, direction and speed that would occur in a blade-out event. High-peed, digital-video cameras provided accurate velocity and orientation data. Calibrated cameras and digital image correlation software generated full field displacement and strain information at the back side of the impact point.

  5. Design and flight testing of a nullable compressor face rake

    Science.gov (United States)

    Holzman, J. K.; Payne, G. A.

    1973-01-01

    A compressor face rake with an internal valve arrangement to permit nulling was designed, constructed, and tested in the laboratory and in flight at the NASA Flight Research Center. When actuated by the pilot in flight, the nullable rake allowed the transducer zero shifts to be determined and then subsequently removed during data reduction. Design details, the fabrication technique, the principle of operation, brief descriptions of associated digital zero-correction programs and the qualification tests, and test results are included. Sample flight data show that the zero shifts were large and unpredictable but could be measured in flight with the rake. The rake functioned reliably and as expected during 25 hours of operation under flight environmental conditions and temperatures from 230 K (-46 F) to greater than 430 K (314 F). The rake was nulled approximately 1000 times. The in-flight zero-shift measurement technique, as well as the rake design, was successful and should be useful in future applications, particularly where accurate measurements of both steady-state and dynamic pressures are required under adverse environmental conditions.

  6. Finalize field testing of cold climate heat pump (CCHP) based on tandem vapor injection compressors

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Baxter, Van D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Abdelaziz, Omar [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Rice, C. Keith [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-03-01

    This report describes the system diagram and control algorithm of a prototype air-source cold climate heat pump (CCHP) using tandem vapor injection (VI) compressors. The prototype was installed in Fairbanks, Alaska and underwent field testing starting in 09/2016. The field testing results of the past six months, including compressor run time fractions, measured COPs and heating capacities, etc., are presented as a function of the ambient temperature. Two lessons learned are also reported.

  7. Sub-scale Waterflow Cavitation and Dynamic Transfer Function Testing of an Oxidizer Turbo-Pump Combined Inducer and Impeller

    Science.gov (United States)

    Karon, D. M.; Patel, S. K.; Zoladz, T. F.

    2016-01-01

    In 2009 and 2010, Concepts NREC prepared for and performed a series of tests on a 52% scale of a version of the Pratt & Whitney Rocketdyne J-2X Oxidizer Turbopump under a Phase III SBIR with NASA MSFC. The test article was a combined inducer and impeller, tested as a unit. This paper presents an overview of the test rig and facility, instrumentation, signal conditioning, data acquisition systems, testing approach, measurement developments, and lessons learned. Results from these tests were presented in the form of two papers at the previous JANNAF joint propulsion conference, in December of 2011.

  8. Sub-Scale Orion Parachute Test Results from the National Full-Scale Aerodynamics Complex 80- By 120-ft Wind Tunnel

    Science.gov (United States)

    Anderson, Brian P.; Greathouse, James S.; Powell, Jessica M.; Ross, James C.; Schairer, Edward T.; Kushner, Laura; Porter, Barry J.; Goulding, Patrick W., II; Zwicker, Matthew L.; Mollmann, Catherine

    2017-01-01

    A two-week test campaign was conducted in the National Full-Scale Aerodynamics Complex 80 x 120-ft Wind Tunnel in support of Orion parachute pendulum mitigation activities. The test gathered static aerodynamic data using an instrumented, 3-tether system attached to the parachute vent in combination with an instrumented parachute riser. Dynamic data was also gathered by releasing the tether system and measuring canopy performance using photogrammetry. Several canopy configurations were tested and compared against the current Orion parachute design to understand changes in drag performance and aerodynamic stability. These configurations included canopies with varying levels and locations of geometric porosity as well as sails with increased levels of fullness. In total, 37 runs were completed for a total of 392 data points. Immediately after the end of the testing campaign a down-select decision was made based on preliminary data to support follow-on sub-scale air drop testing. A summary of a more rigorous analysis of the test data is also presented.

  9. Modernization of the Transonic Axial Compressor Test Rig

    Science.gov (United States)

    2017-12-01

    Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202- 4302, and to the Office of Management and Budget, Paperwork... maintenance requirements in the system by replacing the turbine drive with an electric drive train. The replacement of the turbine is the first phase in...stage compressor that consumes 1 MW of electric power. This work seeks improved efficiency and decreased maintenance requirements in the system by

  10. Industrial application of fluidized bed combustion. Phase I, task 4: sub-scale unit testing and data analysis. Volume I. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Goodstine, S.L.; Accortt, J.I.; Harris, R.D.; Kantersaria, P.P.; Matthews, F.T.; Jones, B.C.; Jukkola, G.D.

    1979-12-01

    Combustion Engineering, under contract with the Department of Energy, has developed, designed, and is constructing a 50,000 lbs steam/hr Industrial FBC Demonstration Plant. The plant will provide steam for space heating at the Great Lakes Naval Base in North Chicago, Illinois. Its operation will enable industry to objectively appraise the performance, reliability, and economics of FBC technology. A hot sub-scale unit (SSU), simulating the operating conditions of the demonstration plant, has been constructed and operated at Combustion Engineering's Kreisinger Development Laboratory in Windsor, Connecticut. The SSU facility has served as a valuable developmental tool in establishing the performance characteristics of the FBC process and equipment as used in the larger Demonstration Plant. Experience gained during more than 2000 hours of operation, including the analytical results derived from an extensive test program of 1500 hours operation, has defined problems and identified solutions in engineering the larger FBC Demonstration Plant. This report presents documentation of the results of the SSU test program.

  11. Performance test for the compressor of 100kW APU

    International Nuclear Information System (INIS)

    Lim, Byeung Jun; Cha, Bong Jun; Yang, Soo Seok; Lee, Kyoung Jin; Baik, Ki Young

    2001-01-01

    The performance test of a centrifugal compressor for APU(Auxiliary Power Unit) which is developed by the collaborative research of KARI and Samsung TechWin has been conducted. The investigated compressor consists of a curved inlet, a centrifugal impeller, a channel diffuser and a plenum chamber. The experiments were carried out in an open-loop centrifugal compressor test rig driven by a turbine. For three different diffusers, overall performance data were obtained at 80%, 90% and 97% of design speed. For the initially designed wedge-type diffuser, test results showed that the compressor was operated at a higher mass flow rate than the design requirement. By reducing the diffuser throat area, the compressor operating range was shifted to lower mass flow rate range. The test result of redesigned wedge-type diffuser showed high pressure loss. To reduce the diffuser loss, diffuser inlet radius was increased and airfoil-type of diffuser was adopted. This airfoil-type diffuser showed reasonal results in terms of design requirement

  12. Study for Determining the Testing Condition of Compressor and Turbine System

    International Nuclear Information System (INIS)

    Sri Sudadiyo

    2009-01-01

    Study for Determining the Testing Condition of Compressor and Turbine System. From the viewpoint of energy system and environment, the concept for nuclear reactors of the generation IV have good potential for electricity and heat generation devices in producing hydrogen. These gas cooled nuclear reactors employ turbine cycle in transferring the heat. To analyses that coolant system, it is proposed a model of compressor and turbine system with power 3 kW. The used working fluid was hydrogen that be burnt with air within combustion chamber, then be expanded through a turbine for getting shaft work that will be used in driving compressor and generator. This study is aimed to determine the optimum testing conditions of gas turbine system. The used method is by applying the balance equations of energy, mass, and momentum. Gas turbine and compressor were placed at the single shaft, in which it was about 55 percent of power output for running the compressor. Under the testing condition for the speed of 20305 rpm, it was obtained thermal efficiency of the turbine cycle approximate 18 % (equal to the Carnot efficiency ratio 65 %), so that it is properly developed for the development of nuclear power installation in supporting the electricity energy demand and it will be very promising for the future facility. (author)

  13. Gas dynamic design of the pipe line compressor with 90% efficiency. Model test approval

    Science.gov (United States)

    Galerkin, Y.; Rekstin, A.; Soldatova, K.

    2015-08-01

    Gas dynamic design of the pipe line compressor 32 MW was made for PAO SMPO (Sumy, Ukraine). The technical specification requires compressor efficiency of 90%. The customer offered favorable scheme - single-stage design with console impeller and axial inlet. The authors used the standard optimization methodology of 2D impellers. The original methodology of internal scroll profiling was used to minimize efficiency losses. Radically improved 5th version of the Universal modeling method computer programs was used for precise calculation of expected performances. The customer fulfilled model tests in a 1:2 scale. Tests confirmed the calculated parameters at the design point (maximum efficiency of 90%) and in the whole range of flow rates. As far as the authors know none of compressors have achieved such efficiency. The principles and methods of gas-dynamic design are presented below. The data of the 32 MW compressor presented by the customer in their report at the 16th International Compressor conference (September 2014, Saint- Petersburg) and later transferred to the authors.

  14. Compressor Calorimeter Test of R-404A Alternatives ARM-31a, D2Y-65, L-40, and R32 + R-134a Mixture using a Scroll Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som S [ORNL; Sharma, Vishaldeep [ORNL; Abdelaziz, Omar [ORNL

    2013-08-01

    As a contribution to the AHRI Low-GWP Alternative Refrigerants Evaluation Program (AREP), this study compares the performance of four lower-GWP alternative refrigerants, ARM-31a, D2Y-65, L-40, and R-32 + R-134a mixture, to that of refrigerant R-404A (baseline) in a scroll compressor designed for medium temperature refrigeration applications. These comparisons were carried out via compressor calorimeter tests performed on a compressor designed for refrigerant R-404A and having a nominal rated capacity of 23,500 Btu/hr. Tests were conducted over a suction dew point temperature range of -10 F to 35 F in 5 F increments and a discharge dew point temperature range of 70 F to 140 F in 10 F increments. All the tests were performed with 20 F superheat, 40 F superheat, and 65 F suction temperature. A liquid subcooling level of 10 F to 15 F was maintained for all the test conditions. However, the cooling capacities reported in this study are normalized for 0 F subcooling. The tests showed that the compressor energy efficiency ratio (EER) and cooling capacity with all four alternative refrigerants tested are higher at higher saturation suction and saturation discharge temperature and lower at lower saturation suction and saturation discharge temperature, compared to that of R-404A. Discharge temperatures of all the alternative refrigerants were higher than that of R-404A at all test conditions.

  15. Core compressor exit stage study. Volume 3: Data and performance report for screening test configurations

    Science.gov (United States)

    Wisler, D. C.

    1980-01-01

    Rear stage blading designs that have lower losses in their endwall boundary layer regions were developed. Test data and performance results for rotor B, stator B, and stator C - blading designs that offer promise of reducing endwall losses relative to the baseline are given. A low speed research compressor was the principal investigative tool. The tests were conducted using four identical stages of blading so that the test data would be obtained in a true multistage environment.

  16. The 1/3-scale aerodynamics performance test of helium compressor for GTHTR300 turbo machine of JAERI (step 1)

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Kunitomi, Kazuhiko; Xing, Yan

    2003-01-01

    A program for research and development on aerodynamics in a helium gas compressor was planned for the power conversion system of the Gas Turbine High Temperature Reactor (GTHTR300). The three-dimensional aerodynamic design of the compressor achieved a high polytropic efficiency of 90%, keeping a sufficient surge margin over 30%. To validate the design of the helium gas compressor of GTHTR300, aerodynamic performance tests were planned, and a 1/3-scale, 4-stage compressor model was designed. In the tests, the performance data of the helium gas compressor model will be acquired by using helium gas as a working fluid. The maximum design pressure at the model inlet is 0.88 MPa, which allows the Reynolds number to be sufficiently high. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

  17. Operation Test of the Supercritical CO{sub 2} Compressor Supported with Active Magnetic Bearing

    Energy Technology Data Exchange (ETDEWEB)

    Cha, Jae Eun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, Seong Kuk; Lee, Jeong IK [KAIST, Daejeon (Korea, Republic of)

    2016-10-15

    In this paper, the operation test status of the SCIEL sCO{sub 2} AMB Compressor is briefly described. The Supercritical CO{sub 2} Brayton Cycle Integral Experiment Loop (SCIEL) has been installed in Korea Atomic Energy Research Institute (KAERI) to develop the element technologies for the sCO{sub 2} cycle power generation system. The operation of the SCIEL has mainly focused on sCO{sub 2} compressor development and establishing sCO{sub 2} system control logic. The installation of the SCIEL low compression loop was finished in December 2014 and research team succeeded in generating electric power on the supercritical state of the CO{sub 2} in May 2015. The SCIEL has been built in KAERI to develop the element technologies and the system control logics for the sCO{sub 2} cycle power conversion unit of the next generation reactor. For the stable operation of the sCO{sub 2} compressor under high rotational speed, the AMB sCO{sub 2} compressor was developed and achieved the maximum 40,000 rpm.

  18. Analysis of rig test data for an axial/centrifugal compressor in the 12 kg/sec

    Science.gov (United States)

    Owen, A. K.

    1994-01-01

    Extensive testing was done on a T55-L-712 turboshaft engine compressor in a compressor test rig at TEXTRON/Lycoming. These rig tests will be followed by a series of engine tests to occur at the NASA Lewis Research Center beginning in the last quarter of 1993. The goals of the rig testing were: (1) map the steady state compressor operation from 20 percent to 100 percent design speed, (2) quantify the effects of compressor bleed on the operation of the compressor, and (3) explore and measure the operation of the compressor in the flow ranges 'beyond' the normal compressor stall line. Instrumentation consisted of 497 steady state pressure sensors, 153 temperature sensors and 34 high response transducers for transient analysis in the pre- and post-stall operating regime. These measurements allow for generation of detailed stage characteristics as well as overall mapping. Transient data is being analyzed for the existence of modal disturbances at the front face of the compression system ('stall precursors'). This paper presents some preliminary results of the ongoing analysis and a description of the current and future program plans. It will primarily address the unsteady events at the front face of the compression system that occur as the system transitions from steady state to unsteady (stall/surge) operation.

  19. Test Report #33: Compressor Calorimeter Test of R-410A Alternative: R-32/R-134a Mixture Using a Scroll Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sharma, Vishaldeep [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Abdelaziz, Omar [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2014-02-18

    This report investigates the tested performance of lower - GWP candidate refrigerant, 94.07 wt% R - 32 + 5.93 wt % R - 134 a mixture (hereafter referred to as R - 32/134a), as an alternative to baseline refrigerant R - 410 A using a 36,000 Btu/hr compressor calorimeter located at the Heat Exchanger Advanced Testing Facility at Oak Ridge National Laboratory . These tests were conducted during May and August 2013. R - 410A is a near - azeotropic blend of R - 32 and R - 125 with 0.5/0.5 mass fraction and has a GWP 100 of 2100. R - 32 and R - 134a are pure refrigerants and have GWP 100 of 716 and 1370 1, respectively. Based on the GWP 100 values of pure refrigerants and their mass fraction in the blend, GWP 100 of R - 32/134a, which is under development by National Refrigerant, is 755. This report compares various performance parameters, such as cooling capacity, compressor power, refrigerant mass flow rate, EER, isentropic efficiency and discharge temperature of the alternative refrigerant to that of R - 410 A.

  20. Compressor Calorimeter Test of R-410A Alternatives R-32, DR-5, and L-41a

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som S [ORNL; Mahderekal, Isaac [ORNL; Sharma, Vishaldeep [ORNL; Abdelaziz, Omar [ORNL

    2013-02-01

    As a contribution to the AHRI Low-GWP Alternative Refrigerants Evaluation Program (AREP), this study compares performance of alternative refrigerants R32, DR-5, and L-41A to that of refrigerant R-410A (baseline) in a scroll compressor designed for air-conditioning and heat pump applications. Compressor calorimeter tests were performed to evaluate the performance of the lower-GWP alternative refrigerants in place of the common refrigerant R-410A in a 36,000 Btu/hr compressor calorimeter using a compressor having a nominal rated capacity of 21,300 Btu/hr. Tests were conducted over a suction dew point temperature range of 10 F to 55 F in 5 F increments and a discharge dew point temperature range of 70 F to 140 F in 10 F increments. All the tests were performed with 20 F superheat, 40 F superheat and 65 F suction temperature. A liquid subcooling level of 15 F was maintained for all the test conditions. The tests showed that performance of these three lower-GWP alternative refrigerants is comparable to that of R-410A. For the 20 F superheat and 15 F subcooling test conditions, EERs of R32, DR-5, and L-41A were 90% to 99%, 96% to 99%, and 94% to 101%, respectively, compared to that of R-410A. Similarly, cooling capacities of R32, DR-5, and L-41A were 98% to 103%, 92% to 96%, and 84% to 92%, respectively, compared to that of R-410A.

  1. Case Study regarding the test of the new screw compressor with high delivery pressure - 45 bara - on the test bench (with air

    Directory of Open Access Journals (Sweden)

    Valentin PETRESCU

    2012-12-01

    Full Text Available Screw compressors, which are part of positive displacement compressors, can find an increasing use in gas industry and beyond due to their advantages. Maximal parameters of these devices, done by Comoti under GHH-Rand license stop at a maximum flow of 3000 Nm3/hour and 26 bara discharge pressure. The needs of potential beneficiaries have imposed the necessity to design and manufacture a new family of screw compressors and oil injection able to develop a discharge pressure of 45 bara with flow rates up to 5000 Nm3/hour. This paper presents the design and experimental test phases – for the first screw compressor with discharge of pressure up to 45 bara – CU90 HP. Continue research and development have allowed to this type of screw-compressor – to find a market position, diversifying its size range in the last decade in a manner more explosive, if we refer to other types of compressors.

  2. Program for aerodynamic performance tests of helium gas compressor model of the gas turbine high temperature reactor (GTHTR300)

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Kunimoto, Kazuhiko; Yan, Xing; Itaka, Hidehiko; Mori, Eiji

    2003-01-01

    Research and development program for helium gas compressor aerodynamics was planned for the power conversion system of the Gas Turbine High Temperature Reactor (GTHTR300). The axial compressor with polytropic efficiency of 90% and surge margin more than 30% was designed with 3-dimensional aerodynamic design. Performance and surge margin of the helium gas compressor tends to be lower due to the higher boss ratio which makes the tip clearance wide relative to the blade height, as well as due to a larger number of stages. The compressor was designed on the basis of methods and data for the aerodynamic design of industrial open-cycle gas-turbine. To validate the design of the helium gas compressor of the GTHTR300, aerodynamic performance tests were planned, and a 1/3-scale, 4-stage compressor model was designed. In the tests, the performance data of the helium gas compressor model will be acquired by using helium gas as a working fluid. The maximum design pressure at the model inlet is 0.88 MPa, which allows the Reynolds number to be sufficiently high. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

  3. Control and performance improvements of a pulse compressor in use for testing accelerating structures at high power

    Directory of Open Access Journals (Sweden)

    Benjamin Woolley

    2017-10-01

    Full Text Available New developments relating to compact X-band, SLED-I type pulse compressors being developed at CERN for testing high gradient structures are described. Pulse compressors of interest take rf pulses from one or more high power klystrons with duration typically >1.5  μs and deliver up to 5 times the input power for a shorter duration <250  ns. Time domain models for pulse compressor operation with low level rf (LLRF control have been developed. Input drive amplitude and phase for each pulse is evolved with a control algorithm from the pulse compressor output for previous pulses. The goal is to deliver precise amplitude for pulses to test stands and precise amplitude and phase for pulses to accelerator systems. Control algorithms have been developed and validated experimentally.

  4. Loss reduction in axial-flow compressors through low-speed model testing

    Science.gov (United States)

    Wisler, D. C.

    1984-01-01

    A systematic procedure for reducing losses in axial-flow compressors is presented. In this procedure, a large, low-speed, aerodynamic model of a high-speed core compressor is designed and fabricated based on aerodynamic similarity principles. This model is then tested at low speed where high-loss regions associated with three-dimensional endwall boundary layers flow separation, leakage, and secondary flows can be located, detailed measurements made, and loss mechanisms determined with much greater accuracy and much lower cost and risk than is possible in small, high-speed compressors. Design modifications are made by using custom-tailored airfoils and vector diagrams, airfoil endbends, and modified wall geometries in the high-loss regions. The design improvements resulting in reduced loss or increased stall margin are then scaled to high speed. This paper describes the procedure and presents experimental results to show that in some cases endwall loss has been reduced by as much as 10 percent, flow separation has been reduced or eliminated, and stall margin has been substantially improved by using these techniques.

  5. Technology’s present situation and the development prospects of energy efficiency monitoring as well as performance testing & analysis for process flow compressors

    Science.gov (United States)

    Li, L.; Zhao, Y.; Wang, L.; Yang, Q.; Liu, G.; Tang, B.; Xiao, J.

    2017-08-01

    In this paper, the background of performance testing of in-service process flow compressors set in user field are introduced, the main technique barriers faced in the field test are summarized, and the factors that result in real efficiencies of most process flow compressors being lower than the guaranteed by manufacturer are analysed. The authors investigated the present operational situation of process flow compressors in China and found that low efficiency operation of flow compressors is because the compressed gas is generally forced to flow back into the inlet pipe for adapting to the process parameters variety. For example, the anti-surge valve is always opened for centrifugal compressor. To improve the operation efficiency of process compressors the energy efficiency monitoring technology was overviewed and some suggestions are proposed in the paper, which is the basis of research on energy efficiency evaluation and/or labelling of process compressors.

  6. Results of Investigative Tests of Gas Turbine Engine Compressor Blades Obtained by Electrochemical Machining

    Science.gov (United States)

    Kozhina, T. D.; Kurochkin, A. V.

    2016-04-01

    The paper highlights results of the investigative tests of GTE compressor Ti-alloy blades obtained by the method of electrochemical machining with oscillating tool-electrodes, carried out in order to define the optimal parameters of the ECM process providing attainment of specified blade quality parameters given in the design documentation, while providing maximal performance. The new technological methods suggested based on the results of the tests; in particular application of vibrating tool-electrodes and employment of locating elements made of high-strength materials, significantly extend the capabilities of this method.

  7. Design, fabrication, commissioning, and testing of a 250 g/s, 2-K helium cold compressor system

    International Nuclear Information System (INIS)

    V. Ganni; D. M. Arenius; B. S. Bevins; W. C. Chronis; J. D. Creel; J. D. Wilson Jr.

    2002-01-01

    In June 1999 the Thomas Jefferson National Accelerator Facility (TJNAF) Cryogenic Systems Group had completed the design, fabrication, and commissioning of a cold compressor system capable of pumping 250 g/s of 2-K helium vapor to a pressure above 1 bar. The 2-K cold box consists of five stages of centrifugal variable speed compressors with LN2 cooled drive motors and magnetic bearings, a plate fin heat exchanger, and an LN2 shield system. The new 2-K cold box (referred to as the SCN) was built as a redundant system to an existing four stage cold compressor SCM cold box that was commissioned in May 1994. The SCN has been in continuous service supporting the facility experiments since commissioning. This system has achieved a significant improvement in the total 2-K refrigeration system capacity and stability and has substantially increased the operating envelope both in cold compressor flow and operating pressure range. This paper describes the cold box configuration and the experience s in the design, fabrication, commissioning and performance evaluation. The capacity of the system for various operating pressures (0.040 to 0.025 bar at the load corresponding to a total compressor pressure ratio of 28 to 54) is presented. An effort is made to characterize the components and their operating data over the tested range. This includes the return side pressure drop in the distribution system, the heat exchanger, and the cold compressor characteristics. The system design parameters and their effects on performance are outlined

  8. Development, field testing and implementation of automated hydraulically controlled, variable volume loading systems for reciprocating compressors

    Energy Technology Data Exchange (ETDEWEB)

    Hickman, Dwayne A. [ACI Services, Inc., Cambridge, OH (United States); Slupsky, John [Kvaerner Process Systems, Calgary, Alberta (Canada); Chrisman, Bruce M.; Hurley, Tom J. [Cooper Energy Services, Oklahoma City, OK (United States). Ajax Division

    2003-07-01

    Automated, variable volume unloaders provide the ability to smoothly load/unload reciprocating compressors to maintain ideal operations in ever-changing environments. Potential advantages provided by this load control system include: maximizing unit capacity, optimizing power economy, maintaining low exhaust emissions, and maintaining process suction and discharge pressures. Obstacles foreseen include: reliability, stability, serviceability and automation integration. Results desired include: increased productivity for the compressor and its operators, increased up time, and more stable process control. This presentation covers: system design features with descriptions of how different types of the devices were developed, initial test data, and how they can be effectively operated; three actual-case studies detailing the reasons why automated, hydraulically controlled, variable volume, head-end unloaders were chosen over other types of unloading devices; sophisticated software used in determining the device sizing and predicted performance; mechanical and field considerations; installation, serviceability and operating considerations; device control issues, including PC and PLC considerations; monitoring of actual performance and comparison of such with predicted performance; analysis of mechanical reliability and stability; and preliminary costs versus return on investment analysis. (author)

  9. Research on Fatigue Damage of Compressor Blade Steel KMN-I Using Nonlinear Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Pengfei Wang

    2017-01-01

    Full Text Available The fatigue damage of compressor blade steel KMN-I was investigated using nonlinear ultrasonic testing and the relation curve between the material nonlinearity parameter β and the fatigue life was obtained. The results showed that the nonlinearity parameter increased first and then decreased with the increase of the fatigue cycles. The microstructures were observed by scanning electron microscopy (SEM. It was found that some small defects like holes and pits appeared in the material matrix with the increase of the fatigue cycles, and the nonlinearity parameter increased correspondingly. The nonlinearity parameter reached the peak value when the microcracks initiated, and the nonlinearity parameter began to decrease when the microcracks further propagated to macrocracks. Therefore, it is proved that the nonlinearity parameter can be used to characterize the initiation of microcracks at the early stage of fatigue, and a method of evaluating the fatigue life of materials by nonlinear ultrasonic testing is proposed.

  10. Performance Testing of Jefferson Lab 12 GeV Helium Screw Compressors

    Science.gov (United States)

    Knudsen, P.; Ganni, V.; Dixon, K.; Norton, R.; Creel, J.

    2015-08-01

    Oil injected screw compressors have essentially superseded all other types of compressors in modern helium refrigeration systems due to their large displacement capacity, reliability, minimal vibration, and capability of handling helium's high heat of compression. At the present state of compressor system designs for helium refrigeration systems, typically two-thirds of the lost input power is due to the compression system. It is important to understand the isothermal and volumetric efficiencies of these machines to help properly design the compression system to match the refrigeration process. It is also important to identify those primary compressor skid exergetic loss mechanisms which may be reduced, thereby offering the possibility of significantly reducing the input power to helium refrigeration processes which are extremely energy intensive. This paper summarizes the results collected during the commissioning of the new compressor system for Jefferson Lab's (JLab's) 12 GeV upgrade. The compressor skid packages were designed by JLab and built to print by industry. They incorporate a number of modifications not typical of helium screw compressor packages and most importantly allow a very wide range of operation so that JLab's patented Floating Pressure Process can be fully utilized. This paper also summarizes key features of the skid design that allow this process and facilitate the maintenance and reliability of these helium compressor systems.

  11. Performance Prediction of Centrifugal Compressor for Drop-In Testing Using Low Global Warming Potential Alternative Refrigerants and Performance Test Codes

    Directory of Open Access Journals (Sweden)

    Joo Hoon Park

    2017-12-01

    Full Text Available As environmental regulations to stall global warming are strengthened around the world, studies using newly developed low global warming potential (GWP alternative refrigerants are increasing. In this study, substitute refrigerants, R-1234ze (E and R-1233zd (E, were used in the centrifugal compressor of an R-134a 2-stage centrifugal chiller with a fixed rotational speed. Performance predictions and thermodynamic analyses of the centrifugal compressor for drop-in testing were performed. A performance prediction method based on the existing ASME PTC-10 performance test code was proposed. The proposed method yielded the expected operating area and operating point of the centrifugal compressor with alternative refrigerants. The thermodynamic performance of the first and second stages of the centrifugal compressor was calculated as the polytropic state. To verify the suitability of the proposed method, the drop-in test results of the two alternative refrigerants were compared. The predicted operating range based on the permissible deviation of ASME PTC-10 confirmed that the temperature difference was very small at the same efficiency. Because the drop-in test of R-1234ze (E was performed within the expected operating range, the centrifugal compressor using R-1234ze (E is considered well predicted. However, the predictions of the operating point and operating range of R-1233zd (E were lower than those of the drop-in test. The proposed performance prediction method will assist in understanding thermodynamic performance at the expected operating point and operating area of a centrifugal compressor using alternative gases based on limited design and structure information.

  12. Compressor performance aerodynamics for the user

    CERN Document Server

    Gresh, Theodore

    2001-01-01

    Compressor Performance is a reference book and CD-ROM for compressor design engineers and compressor maintenance engineers, as well as engineering students. The book covers the full spectrum of information needed for an individual to select, operate, test and maintain axial or centrifugal compressors. It includes basic aerodynamic theory to provide the user with the ""how's"" and ""why's"" of compressor design. Maintenance engineers will especially appreciate the troubleshooting guidelines offered. Includes many example problems and reference data such as gas propert

  13. Integrated Testing of a 4-Bed Molecular Sieve, Air-Cooled Temperature Swing Adsorption Compressor, and Sabatier Engineering Development Unit

    Science.gov (United States)

    Knox, James C.; Miller, Lee; Campbell, Melissa; Mulloth, Lila; Varghese, Mini

    2006-01-01

    Accumulation and subsequent compression of carbon dioxide that is removed from the space cabin are two important processes involved in a closed-loop air revitalization scheme of the International Space Station (ISS). The 4-Bed Molecular Sieve (4BMS) of ISS currently operates in an open loop mode without a compressor. The Sabatier Engineering Development Unit (EDU) processes waste CO2 to provide water to the crew. This paper reports the integrated 4BMS, air-cooled Temperature Swing Adsorption Compressor (TSAC), and Sabatier EDU testing. The TSAC prototype was developed at NASA Ames Research Center (ARC). The 4BMS was modified to a functionally flight-like condition at NASA Marshall Space Flight Center (MSFC). Testing was conducted at MSFC. The paper provides details of the TSAC operation at various CO2 loadings and corresponding performance of the 4BMS and Sabatier.

  14. Development of a Committee of Artificial Neural Networks for the Performance Testing of Compressors for Thermal Machines in Very Reduced Times

    Directory of Open Access Journals (Sweden)

    Coral Rodrigo

    2015-03-01

    Full Text Available This paper presents a new test method able to infer - in periods of less than 7 seconds - the refrigeration capacity of a compressor used in thermal machines, which represents a time reduction of approximately 99.95% related to the standardized traditional methods. The method was developed aiming at its application on compressor manufacture lines and on 100% of the units produced. Artificial neural networks (ANNs were used to establish a model able to infer the refrigeration capacity based on the data collected directly on the production line. The proposed method does not make use of refrigeration systems and also does not require using the compressor oil.

  15. Development and Testing of a Temperature-swing Adsorption Compressor for Carbon Dioxide in Closed-loop Air Revitalization Systems

    Science.gov (United States)

    Mulloth, Lila M.; Rosen, Micha; Affleck, David; LeVan, M. Douglas; Wang, Yuan

    2005-01-01

    The air revitalization system of the International Space Station (ISS) operates in an open loop mode and relies on the resupply of oxygen and other consumables from earth for the life support of astronauts. A compressor is required for delivering the carbon dioxide from a removal assembly to a reduction unit to recover oxygen and thereby dosing the air-loop. We have developed a temperature-swing adsorption compressor (TSAC) that is energy efficient, quiet, and has no rapidly moving parts for performing these tasks. The TSAC is a solid-state compressor that has the capability to remove CO2 from a low- pressure source, and subsequently store, compress, and deliver at a higher pressure as required by a processor. The TSAC is an ideal interface device for CO2 removal and reduction units in the air revitalization loop of a spacecraft for oxygen recovery. This paper discusses the design and testing of a TSAC for carbon dioxide that has application in the ISS and future spacecraft for closing the air revitalization loop.

  16. The development of an air injection system for the forced response testing of axial compressors

    CSIR Research Space (South Africa)

    Wegman, Erik J

    2013-06-01

    Full Text Available A phase-controllable, air injection exciter system was developed to enable measurement of the forced response properties of a transonic axial compressor blisk. The project was performed as part of the FP7 European framework program project FUTURE...

  17. The performance test of a modified miniature rotary compressor in upright and inverted modes subjected to microgravity

    International Nuclear Information System (INIS)

    Ma, Rui; Wu, Yu-ting; Du, Chun-xu; Chen, Xia; Zhang, De-lou; Ma, Chong-fang

    2016-01-01

    Highlights: • A miniature rotary compressor by ASPEN company was modified. • The modified compressor can be employed in microgravity. • Performance of upright compressor is superior to inverted mode in most cases. • Performance curves of system with inverted compressor are obtained. • Experimental results of compressor inverted and upright are compared. - Abstract: Vapor compression heat pump is a new concept of thermal control system and refrigerator for future space use. Compressor is a key component in the vapor compression heat pump. Development of compressor capable of operating in both microgravity (10 E-6 g) and lunar (1/6 g) environments is urgently needed for space thermal control systems based on heat pump technique. In this paper, a miniature rotary compressor by ASPEN company was modified to realize acceptable compressor lubrication and oil circulation in microgravity environments. An experimental system was built up to check the performance of the modified compressor subjected to microgravity. A performances comparison of inverted compressor with upright one was made. The influences of operating parameters such as refrigerant charge, cooling water temperature as well as compressor speed on the performances of vapor compression heat pump were investigated. The results show that the modified miniature rotary compressor in inverted mode can operate stably in a long period, which indicates that the modified compressor can be employed in microgravity environments. Compressor discharge temperature increased or decreased while COP changed more obviously with cooling water temperature and speed in microgravity. In most cases, performance of the upright compressor is superior to that of the inverted one. But when the compressor speed is from 1500 rpm to 2500 rpm or the coolant temperature is between 20 and 25 degrees, the performance of inverted compressor is better. The highest discharge temperature of the inverted compressor can be as high

  18. Operational test report for the 241-A-701 air compressor upgrade

    Energy Technology Data Exchange (ETDEWEB)

    Meeuwsen, W.E.

    1997-06-30

    A description and safety class designation of the accumulator and 701-A compressor system is contained in VTHC-SD-@-DA-137, Safety Classification (of the 241-A-70) Compressed Air System and shown on drawings H-2-62895, Sheet 2 and H-14-20308, Sheet 3. The design basis for the 241-A-702 Ventilation System Accumulator is contained in @-C-SD-@-DB-016, 241-A-702 Ventilation System Accumulator Design Basis.

  19. A radiotracer technique for testing a high pressure gas compressor for oil leakage

    International Nuclear Information System (INIS)

    Eapen, A.C.; Kirti; Jain, S.K.; Gupta, P.P.

    1979-01-01

    The radiotracer investigations carried out at NOCIL, Bombay, to measure the amount of lubrication oil present in the gas being compressed in a 1000 H.P. centrifugal compressor are described. By injecting a few mCi 131 I labelled glyceryl trioleate tracer and monitoring the radioactivity of the outlet gas for about 20 hours, the extent of the oil present in the gas could be determined. (auth.)

  20. Sub-Scale Re-entry Capsule Drop via High Altitude Balloons

    Data.gov (United States)

    National Aeronautics and Space Administration — The project objective is to develop and test a sub-scale version of the Maraia Entry Capsule on a high altitude balloon. The capsule is released at 100,000 ft. The...

  1. NASA low speed centrifugal compressor

    Science.gov (United States)

    Hathaway, Michael D.

    1990-01-01

    The flow characteristics of a low speed centrifugal compressor were examined at NASA Lewis Research Center to improve understanding of the flow in centrifugal compressors, to provide models of various flow phenomena, and to acquire benchmark data for three dimensional viscous flow code validation. The paper describes the objectives, test facilities' instrumentation, and experiment preliminary comparisons.

  2. Operational test report for the 241-A-701 air compressor upgrade

    International Nuclear Information System (INIS)

    Meeuwsen, W.E.

    1997-01-01

    A description and safety class designation of the accumulator and 701-A compressor system is contained in VTHC-SD-at sign-DA-137, Safety Classification (of the 241-A-70) Compressed Air System and shown on drawings H-2-62895, Sheet 2 and H-14-20308, Sheet 3. The design basis for the 241-A-702 Ventilation System Accumulator is contained in at sign-C-SD-at sign-DB-016, 241-A-702 Ventilation System Accumulator Design Basis

  3. Modeling of scroll compressors - Improvements

    Energy Technology Data Exchange (ETDEWEB)

    Duprez, Marie-Eve; Dumont, Eric; Frere, Marc [Thermodynamics Department, Universite de Mons - Faculte Polytechnique, 31 bd Dolez, 7000 Mons (Belgium)

    2010-06-15

    This paper presents an improvement of the scroll compressors model previously published by. This improved model allows the calculation of refrigerant mass flow rate, power consumption and heat flow rate that would be released at the condenser of a heat pump equipped with the compressor, from the knowledge of operating conditions and parameters. Both basic and improved models have been tested on scroll compressors using different refrigerants. This study has been limited to compressors with a maximum electrical power of 14 kW and for evaporation temperatures ranging from -40 to 15 C and condensation temperatures from 10 to 75 C. The average discrepancies on mass flow rate, power consumption and heat flow rate are respectively 0.50%, 0.93% and 3.49%. Using a global parameter determination (based on several refrigerants data), this model can predict the behavior of a compressor with another fluid for which no manufacturer data are available. (author)

  4. Development of the virtual experimental bench on the basis of modernized research centrifugal compressor stage test unit with the 3D impeller.

    Science.gov (United States)

    Aksenov, A. A.; Danilishin, A. M.; Dubenko, A. M.; Kozhukov, Y. V.

    2017-08-01

    Design modernization of the centrifugal compressor stage test bench with three dimensional impeller blades was carried out for the possibility of holding a series of experimental studies of different 3D impeller models. The studies relates to the problem of joint work of the impeller and the stationary channels of the housing when carrying out works on modernization with the aim of improving the parameters of the volumetric capacity or pressure in the presence of design constraints. The object of study is the experimental single end centrifugal compressor stage with the 3D impeller. Compressor stage consists of the 3D impeller, vaneless diffuser (VLD), outlet collector - folded side scroll and downstream pipe. The drive is a DC motor 75 kW. The increase gear (multiplier) was set between the compressor and DC motor, gear ratio is i = 9.8. To obtain the characteristics of the compressor and the flow area the following values were measured: total pressure, static pressure, direction (angles) of the stream in different cross sections. Additional pneumometric probes on the front wall of the VLD of the test bench have been installed. Total pressure probes and foster holes for the measurement of total and static pressure by the new drainage scheme. This allowed carrying out full experimental studies for two elements of centrifugal compressor stage. After the experimental tests the comprehensive information about the performance of model stage were obtained. Was measured geometric parameters and the constructed virtual model of the experimental bench flow part with the help of Creo Parametric 3.0 and ANSYS v. 16.2. Conducted CFD calculations and verification with experimental data. Identifies the steps for further experimental and virtual works.

  5. Integrated Testing of a Carbon Dioxide Removal Assembly and a Temperature-Swing Adsorption Compressor for Closed-Loop Air Revitalization

    Science.gov (United States)

    Knox, J. C.; Mulloth, Lila; Frederick, Kenneth; Affleck, Dave

    2003-01-01

    Accumulation and subsequent compression of carbon dioxide that is removed from space cabin are two important processes involved in a closed-loop air revitalization scheme of the International Space Station (ISS). The carbon dioxide removal assembly (CDRA) of ISS currently operates in an open loop mode without a compressor. This paper describes the integrated test results of a flight-like CDRA and a temperature-swing adsorption compressor (TSAC) for carbon dioxide removal and compression. The paper provides details of the TSAC operation at various CO2 loadings and corresponding performance of CDRA.

  6. Long-Duration Testing of a Temperature-Swing Adsorption Compressor for Carbon Dioxide for Closed-Loop Air Revitalization Systems

    Science.gov (United States)

    Rosen, Micha; Mulloth, Lila; Varghese, Mini

    2005-01-01

    This paper describes the results of long-duration testing of a temperature-swing adsorption compressor that has application in the International Space Station (ISS) and future spacecraft for closing the air revitalization loop. The air revitalization system of the ISS operates in an open loop mode and relies on the resupply of oxygen and other consumables from Earth for the life support of astronauts. A compressor is required for delivering the carbon dioxide from a removal assembly to a reduction unit to recover oxygen and thereby closing the air-loop. The TSAC is a solid-state compressor that has the capability to remove CO2 from a low-pressure source, and subsequently store, compress, and deliver at a higher pressure as required by a processor. The TSAC is an ideal interface device for CO2 removal and reduction units in the air revitalization loop of a spacecraft for oxygen recovery. The TSAC was developed and its operation was successfully verified in integration tests with the flight-like Carbon Dioxide Removal Assembly (CDRA) at Marshall Space Flight Center prior to the long-duration tests. Long-duration tests reveal the impacts of repeated thermal cycling on the compressor components and the adsorbent material.

  7. A helium regenerative compressor

    International Nuclear Information System (INIS)

    Swift, W.L.; Nutt, W.E.; Sixsmith, H.

    1994-01-01

    This paper discusses the design and performance of a regenerative compressor that was developed primarily for use in cryogenic helium systems. The objectives for the development were to achieve acceptable efficiency in the machine using conventional motor and bearing technology while reducing the complexity of the system required to control contamination from the lubricants. A single stage compressor was built and tested. The compressor incorporates aerodynamically shaped blades on a 218 mm (8.6 inches) diameter impeller to achieve high efficiency. A gas-buffered non-contact shaft seal is used to oppose the diffusion of lubricant from the motor bearings into the cryogenic circuit. Since it is a rotating machine, the flow is continuous and steady, and the machine is very quiet. During performance testing with helium, the single stage machine has demonstrated a pressure ratio of 1.5 at a flow rate of 12 g/s with measured isothermal efficiencies in excess of 30%. This performance compares favorably with efficiencies generally achieved in oil flooded screw compressors

  8. Characterization of Multiflux Axial Compressors

    International Nuclear Information System (INIS)

    Brasnarof, Daniel; Kyung Kyu-Hyung; Rivarola, Martin; Gonzalez Jose; Florido, Pablo; Orellano, Pablo; Bergallo, Juan

    2003-01-01

    In the present work the results of analytical models of performance are compared with experimental data acquired in the multi flux axial compressor test facility, built in The Pilcaniyeu Technological Complex for the SIGMA project.We describe the experimental circuit and the data of the dispersion inside the axial compressor obtained using a tracer gas through one of the annular inlets.The attained results can be used to validate the design code for the multi flux axial compressors and SIGMA industrial plant

  9. Development of an Experimental Test Section for Forcing Unsteady Flow in a Linear Compressor Cascade using Circular Rods

    National Research Council Canada - National Science Library

    Wade, Patrick

    2003-01-01

    Upstream propagating waves impinging on a cascade of compressor blades were examined in an effort to better understand the influence of downstream components on high cycle fatigue in turbine engines...

  10. Supersonic compressor

    Science.gov (United States)

    Roberts, II, William Byron; Lawlor, Shawn P.; Breidenthal, Robert E.

    2016-04-12

    A supersonic compressor including a rotor to deliver a gas at supersonic conditions to a diffuser. The diffuser includes a plurality of aerodynamic ducts that have converging and diverging portions, for deceleration of gas to subsonic conditions and then for expansion of subsonic gas, to change kinetic energy of the gas to static pressure. The aerodynamic ducts include vortex generating structures for controlling boundary layer, and structures for changing the effective contraction ratio to enable starting even when the aerodynamic ducts are designed for high pressure ratios, and structures for boundary layer control. In an embodiment, aerodynamic ducts are provided having an aspect ratio of in excess of two to one, when viewed in cross-section orthogonal to flow direction at an entrance to the aerodynamic duct.

  11. Failure of the CAPS compressor(s). Final unusual occurrence report

    International Nuclear Information System (INIS)

    Kuechle, J.D.

    1981-01-01

    Acceptance testing of the CAPS compressors (4) was in progress which required periodic running of these units. Some vibration problems had occurred which required compressor shutdown for visual inspection and repair. During the performance of this visual inspection, it was decided to remove the crank case covers and to inspect the lower section of the cylinder liners for wear. The inspection revealed excessive scoring of the vertical cylinder liners on two of the four compressors that were opened. Acceptance testing of the CAPS compressors was suspended, pending further evaluation and repair

  12. Centrifugal Compressor Surge Controlled

    Science.gov (United States)

    Skoch, Gary J.

    2003-01-01

    It shows the variation in compressor mass flow with time as the mass flow is throttled to drive the compressor into surge. Surge begins where wide variations in mass flow occur. Air injection is then turned on to bring about a recovery from the initial surge condition and stabilize the compressor. The throttle is closed further until surge is again initiated. Air injection is increased to again recover from the surge condition and stabilize the compressor.

  13. Miniature Centrifugal Compressor

    Science.gov (United States)

    Sixsmith, Herbert

    1989-01-01

    Miniature turbocompressor designed for reliability and long life. Cryogenic system includes compressor, turboexpander, and heat exchanger provides 5 W of refrigeration at 70 K from 150 W input power. Design speed of machine 510,000 rpm. Compressor has gas-lubricated journal bearings and magnetic thrust bearing. When compressor runs no bearing contact and no wear.

  14. Design, realization and test of a rad-hard 2D-compressor and packing chip for high energy physics experiments

    International Nuclear Information System (INIS)

    Antinori, Samuele; Falchieri, Davide; Gabrielli, Alessandro; Gandolfi, Enzo

    2004-01-01

    CARLOSv3 is a third version of a chip that plays a significant role in the data acquisition chain of the A Large Ion Collider Experiment Inner Tracking System experiment. It has been designed and realized with a 0.25 μm CMOS 3-metal rad-hard digital library. The chip elaborates and compresses, by means of a bi-dimensional compressor, data belonging to a so-called event. The compressor looks for cross-shaped clusters within the whole data set coming from the silicon detector. To test the chip a specific PCB has been designed; it contains the connectors for probing the ASIC with a pattern generator and a logic state analyzer. The chip is inserted on the PCB using a ZIF socket. This allows to test the 35 packaged samples out of the total amount of bare chips we have from the foundry. The test phase has shown that 32 out of 35 chips under test work well. It is planned to redesign a new version of the chip by adding extra features and to submit the final version of CARLOS upon the final DAQ chain will be totally tested both in Bologna and at CERN

  15. Investigation of axial positioning for flexural compressors

    Science.gov (United States)

    Riggle, Peter

    1991-01-01

    The testing of the research compressor is presented. The research compressor was assembled and disassembled in order to show the consistency in which the piston and rod could be aligned with a .0004 inch radial gap around the piston. A full set of tests was completed for the first assembly, which is referred to as assembly no. 1. The compressor was disassembled and assembled a second time (assembly no. 2). Assembly no. 2 was only tested statically due to the time constraint. Results are discussed.

  16. Axial-Centrifugal Compressor Program

    Science.gov (United States)

    1975-10-01

    Assembly . .. . .... ..... 33 5 Tie Bolt...... .. .. .. .. . *.. .. .. .. .. .. ... 34 6 Axial Compressor Rotor Assembly Runouts . . .. . 34 7 CCV Blow...1.796 Impeller Slip Factor ’Ce2/U 2 ) .91 Impeller Wheel Speed ft/sec 1992.2 Impellet ’.ip Radius in. 3.780 Blade Tip Metal Angle- deg 0 Numbec of Blades...test item to the next Phase V component test. The test vehicle final balance levels and rotor runouts were normal at teardown, and no rubsI were

  17. Compressors selection and sizing

    CERN Document Server

    Brown, Royce N

    2005-01-01

    This practical reference provides in-depth information required to understand and properly estimate compressor capabilities and to select the proper designs. Engineers and students will gain a thorough understanding of compression principles, equipment, applications, selection, sizing, installation, and maintenance. The many examples clearly illustrate key aspects to help readers understand the ""real world"" of compressor technology.Compressors: Selection and Sizing, third edition is completely updated with new API standards. Additions requested by readers include a new section on di

  18. The Compressor Recycle System

    OpenAIRE

    Barstad, Bjørn Ove

    2010-01-01

    The compressor recycle system is the main focus of this thesis. When the mass flow through a compressor becomes too low, the compressor can plunge into surge. Surge is a term that is used for axisymmetric oscillation through a compressor and is highly unwanted. The recycle system feeds compressed gas back to the intake when the mass flow becomes too low, and thereby act as a safety system.A mathematical model of the recycle system is extended and simulated in SIMULINK. The mathematical model ...

  19. High ratio recirculating gas compressor

    Science.gov (United States)

    Weinbrecht, J.F.

    1989-08-22

    A high ratio positive displacement recirculating rotary compressor is disclosed. The compressor includes an integral heat exchanger and recirculation conduits for returning cooled, high pressure discharge gas to the compressor housing to reducing heating of the compressor and enable higher pressure ratios to be sustained. The compressor features a recirculation system which results in continuous and uninterrupted flow of recirculation gas to the compressor with no direct leakage to either the discharge port or the intake port of the compressor, resulting in a capability of higher sustained pressure ratios without overheating of the compressor. 10 figs.

  20. Integrated Testing of a 4-Bed Molecular Sieve and a Temperature-Swing Adsorption Compressor for Closed-Loop Air Revitalization

    Science.gov (United States)

    Knox, James C.; Mulloth, Lila M.; Affleck, David L.

    2004-01-01

    Accumulation and subsequent compression of carbon dioxide that is removed from space cabin are two important processes involved in a closed-loop air revitalization scheme of the International Space Station (ISS). The 4-Bed Molecular Sieve (4BMS) of ISS currently operates in an open loop mode without a compressor. This paper reports the integrated 4BMS and liquid-cooled TSAC testing conducted during the period of March 3 to April 18, 2003. The TSAC prototype was developed at NASA Ames Research Center (ARC). The 4BMS was modified to a functionally flight-like condition at NASA Marshall Space Flight Center (MSFC). Testing was conducted at MSFC. The paper provides details of the TSAC operation at various CO2 loadings and corresponding performance of CDRA.

  1. High Efficiency Centrifugal Compressor for Rotorcraft Applications

    Science.gov (United States)

    Medic, Gorazd; Sharma, Om P.; Jongwook, Joo; Hardin, Larry W.; McCormick, Duane C.; Cousins, William T.; Lurie, Elizabeth A.; Shabbir, Aamir; Holley, Brian M.; Van Slooten, Paul R.

    2017-01-01

    A centrifugal compressor research effort conducted by United Technologies Research Center under NASA Research Announcement NNC08CB03C is documented. The objectives were to identify key technical barriers to advancing the aerodynamic performance of high-efficiency, high work factor, compact centrifugal compressor aft-stages for turboshaft engines; to acquire measurements needed to overcome the technical barriers and inform future designs; to design, fabricate, and test a new research compressor in which to acquire the requisite flow field data. A new High-Efficiency Centrifugal Compressor stage -- splittered impeller, splittered diffuser, 90 degree bend, and exit guide vanes -- with aerodynamically aggressive performance and configuration (compactness) goals were designed, fabricated, and subquently tested at the NASA Glenn Research Center.

  2. Turbofan compressor dynamics during afterburner transients

    Science.gov (United States)

    Kurkov, A. P.

    1976-01-01

    The effects of afterburner light-off and shut-down transients on the compressor stability are investigated. The reported experimental results are based on detailed high response pressure and temperature measurements on the TF30-P-3 turbofan engine. The tests were performed in an altitude test chamber simulating high altitude engine operation. It is shown that during both types of transients, flow breaks down in the forward part of the fan bypass duct. At a sufficiently low engine inlet pressure this resulted in a compressor stall. Complete flow breakdown within the compressor was preceded by a rotating stall. At some locations in the compressor, rotating stall cells initially extended only through part of the blade span. For the shutdown transient the time between first and last detected occurrence of rotating stall is related to the flow Reynolds number. An attempt was made to deduce the number and speed of propagation of rotating stall cells.

  3. Experimental Pressure-Volume diagrams of scroll compressors

    OpenAIRE

    Picavet, Alain; Ginies, Pierre

    2014-01-01

    This paper presents the results of tests led with scroll compressors to establish pressure-volume diagrams. Two compressors were thinly instrumented with pressure and displacement sensors so as to follow the whole compression process, from suction to exhaust. A gear coder was set to mark off the closing and opening of gas pockets, and to study the speed variations occurring during a single rotation. These tests help to understand the various phenomena met in a compressor, such as back-flow, o...

  4. Variable speed gas engine-driven air compressor system

    Science.gov (United States)

    Morgan, J. R.; Ruggles, A. E.; Chen, T. N.; Gehret, J.

    1992-11-01

    Tecogen Inc. and Ingersoll-Rand Co. as a subcontractor have designed a nominal 150-hp gas engine-driven air compressor utilizing the TECODRIVE 8000 engine and the Ingersoll-Rand 178.5-mm twin screw compressor. Phase 1 included the system engineering and design, economic and applications studies, and a draft commercialization plan. Phase 2 included controls development, laboratory prototype construction, and performance testing. The testing conducted verified that the compressor meets all design specifications.

  5. Effects of casing treatment on a small, transonic axial-flow compressor

    Science.gov (United States)

    Holman, F. F.; Kidwell, J. R.

    1975-01-01

    Improved axial compressor surge margin through effective rotor casing treatment has been identified from test results on large axial compressors. A modified scale of a large compressor was built and tested to determine if similar improvements in surge margin could be duplicated in small-size turbomachinery. In addition, the effects of rotor radial running clearance, both with and without casing treatment, were investigated and are discussed. Test results of the scale configuration are presented and compared to the parent compressor.

  6. New concept single screw compressors and their manufacture technology

    Science.gov (United States)

    Feng, Q.; Liu, F.; Chang, L.; Feng, C.; Peng, C.; Xie, J.; van den Broek, M.

    2017-08-01

    Single screw compressors were generally acknowledged as one of the nearly perfect machines by compressor researchers and manufacturers. However the rapid wear of the star-wheel in a single screw compressor during operation is a key reason why it hasn’t previously joined the main current compressors’ market. After more than ten years of effective work, the authors of this paper have proposed a new concept single screw compressor whose mesh-couple profile is enveloped with multi-column. Also a new design method and manufacture equipment for this kind of compressor have been developed and are described in this paper. A lot of prototype tests and a long period of industrial operations under full loading conditions have shown that the mesh-couple profiles of the new concept single compressors have excellent anti-wearness.

  7. Hermetically Sealed Compressor

    Science.gov (United States)

    Holtzapple, Mark T.

    1994-01-01

    Proposed hermetically sealed pump compresses fluid to pressure up to 4,000 atm (400 MPa). Pump employs linear electric motor instead of rotary motor to avoid need for leakage-prone rotary seals. In addition, linear-motor-powered pump would not require packings to seal its piston. Concept thus eliminates major cause of friction and wear. Pump is double-ended diaphragm-type compressor. All moving parts sealed within compressor housing.

  8. Cooled spool piston compressor

    Science.gov (United States)

    Morris, Brian G. (Inventor)

    1993-01-01

    A hydraulically powered gas compressor receives low pressure gas and outputs a high pressure gas. The housing of the compressor defines a cylinder with a center chamber having a cross-sectional area less than the cross-sectional area of a left end chamber and a right end chamber, and a spool-type piston assembly is movable within the cylinder and includes a left end closure, a right end closure, and a center body that are in sealing engagement with the respective cylinder walls as the piston reciprocates. First and second annual compression chambers are provided between the piston enclosures and center housing portion of the compressor, thereby minimizing the spacing between the core gas and a cooled surface of the compressor. Restricted flow passageways are provided in the piston closure members and a path is provided in the central body of the piston assembly, such that hydraulic fluid flows through the piston assembly to cool the piston assembly during its operation. The compressor of the present invention may be easily adapted for a particular application, and is capable of generating high gas pressures while maintaining both the compressed gas and the compressor components within acceptable temperature limits.

  9. Leak-tight compressor

    International Nuclear Information System (INIS)

    Bogomolova, L.K.; Vasilenko, A.T.

    1974-01-01

    The publication describes the construction and operating principle of the sealed uniflow compressor. This compressor insures against substantial contamination of the medium handled. Use of the slot-type sealing of the piston and rejection of the sliding bearings result in insuring high purity of the medium handled. The compressor performance is as follows: maximum air throughput - 262.6 1/h at 24 deg C and absolute outlet pressure being 1.14 kgf/cm 2 , minimum air throughput - 82.6 1/h at 24 deg C and absolute outlet pressure being 1.4 kgf/cm 2 ; inlet pressure equals 1 kgf/cm 2 . The compressor is provided with a solenoid-operated drive. The prototype has been in service for 6 months, with accumulated service time amounting to 500 h. The compressor has given a good account of itself within this period. The compressor is to be used in the gas purification circuit when this gas is used as a working medium in the spark or streamer chambers

  10. Design, manufacture and construction of a compressor test rig and the start of experimental operation of a low speed axial compressor at Dresden. Final report; Konstruktion, Fertigung und Aufbau eines Verdichterpruefstandes und Aufnahme des Versuchsbetriebes an einem Niedergeschwindigkeits-Axialverdichter in Dresden. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Bernstein, W.; Bernhard, H.; Biesinger, T.; Boos, P.; Moeckel, H.; Sauer, H.

    1996-12-01

    In this report, the design, manufacture and construction of the low speed compressor, the build-up of the compressor test rig and the measurement technique used are described. The first measured results obtained after setting to work and the start of experimental operation on the rotational symmetry at the compressor inlet and outlet and of a flow field behind the rotor and stator of the third stage are described. The operating period of 540 hours to the end of the subject shows faultfree operation of the experimental plant. (orig./AKF) [Deutsch] Im vorliegenden Bericht werden Konstruktion, Fertigung und Aufbau des Niedergeschwindigkeitsverdichters, der Aufbau des Verdichterpruefstandes und die verwendete Messtechnik beschrieben. Die nach der Inbetriebnahme und Aufnahme des Versuchsbetriebes erhaltenen ersten Messergebnisse zur Rotationssymmetrie am Ein- und Austritt des Verdichters und von einem Stroemungsfeld hinter dem Rotor und Stator der dritten Stufe werden geschildert. Die zum Abschluss des Themas erreichte Betriebszeit von 540 Stunden weist auf einen stoerungsfreien Betrieb der Versuchsanlage hin. (orig./AKF)

  11. Economics of water injected air screw compressor systems

    Science.gov (United States)

    Venu Madhav, K.; Kovačević, A.

    2015-08-01

    There is a growing need for compressed air free of entrained oil to be used in industry. In many cases it can be supplied by oil flooded screw compressors with multi stage filtration systems, or by oil free screw compressors. However, if water injected screw compressors can be made to operate reliably, they could be more efficient and therefore cheaper to operate. Unfortunately, to date, such machines have proved to be insufficiently reliable and not cost effective. This paper describes an investigation carried out to determine the current limitations of water injected screw compressor systems and how these could be overcome in the 15-315 kW power range and delivery pressures of 6-10 bar. Modern rotor profiles and approach to sealing and cooling allow reasonably inexpensive air end design. The prototype of the water injected screw compressor air system was built and tested for performance and reliability. The water injected compressor system was compared with the oil injected and oil free compressor systems of the equivalent size including the economic analysis based on the lifecycle costs. Based on the obtained results, it was concluded that water injected screw compressor systems could be designed to deliver clean air free of oil contamination with a better user value proposition than the oil injected or oil free screw compressor systems over the considered range of operations.

  12. Sorption compressor/mechanical expander hybrid refrigeration

    Science.gov (United States)

    Jones, J. A.; Britcliffe, M.

    1987-01-01

    Experience with Deep Space Network (DSN) ground-based cryogenic refrigerators has proved the reliability of the basic two-stage Gifford-McMahon helium refrigerator. A very long life cryogenic refrigeration system appears possible by combining this expansion system or a turbo expansion system with a hydride sorption compressor in place of the usual motor driven piston compressor. To test the feasibility of this system, a commercial Gifford-McMahon refrigerator was tested using hydrogen gas as the working fluid. Although no attempt was made to optimize the system for hydrogen operation, the refrigerator developed 1.3 W at 30 K and 6.6 W at 60 K. The results of the test and of theoretical performances of the hybrid compressor coupled to these expansion systems are presented.

  13. Experiments with Liquid Propellant Jet Ignition in a Ballistic Compressor

    National Research Council Canada - National Science Library

    Birk, Avi

    1998-01-01

    .... The apparatus consists of an inline ballistic compressor and LP injector. The rebound of the ballistic compressor piston was arrested, trapping 40 to 55 MPa of 750 to 8500 C argon for ignition of circular jets in a windowed test chamber...

  14. Identifying lubricant options for compressor bearing designs

    Science.gov (United States)

    Karnaz, J.; Seeton, C.; Dixon, L.

    2017-08-01

    Today’s refrigeration and air conditioning market is not only driven by the environmental aspects of the refrigerants, but also by the energy efficiency and reliability of system operation. Numerous types of compressor designs are used in refrigeration and air conditioning applications which means that different bearings are used; and in some cases, multiple bearing types within a single compressor. Since only one lubricant is used, it is important to try to optimize the lubricant to meet the various demands and requirements for operation. This optimization entails investigating different types of lubricant chemistries, viscosities, and various formulation options. What makes evaluating these options more challenging is the refrigerant which changes the properties of the lubricant delivered to the bearing. Once the lubricant and refrigerant interaction are understood, through various test methods, then work can start on collaborating with compressor engineers on identifying the lubricant chemistry and formulation options. These interaction properties are important to the design engineer to make decisions on the adequacy of the lubricant before compressor tests are started. This paper will discuss the process to evaluate lubricants for various types of compressors and bearing design with focus on what’s needed for current refrigerant trends. In addition, the paper will show how the lubricant chemistry choice can be manipulated through understanding of the bearing design and knowledge of interaction with the refrigerant to maximize performance. Emphasis will be placed on evaluation of synthetic lubricants for both natural and synthetic low GWP refrigerants.

  15. Itegrated Test and Evaluation of a 4-Bed Molecular Sieve (4BMS) Carbon Dioxide Removtal System (CDRA), Mechanical Compressor Engineering Development Unit (EDU), and Sabitier Engineering Development Unit (EDU)

    Science.gov (United States)

    Knox, James C.; Campbell, Melissa; Murdoch, Karen; Miller, Lee A.; Jeng, Frank

    2005-01-01

    Currently on the International Space Station s (ISS) U.S. Segment, carbon dioxide (CO2) scrubbed from the cabin by a 4-Bed Molecular Sieve (4BMS) Carbon Dioxide Removal Assembly (CDRA) is vented overboard as a waste product. Likewise, the product hydrogen (H2) that will be generated by the Oxygen Generation Assembly (OGA) planned for installation will also be vented. A flight experiment has been proposed that will take the waste CO2 removed from the cabin, and via the catalytic Sabatier process, reduce it with waste H2 to generate water and methane. The water produced may provide cost and logistics savings for ISS by reducing the amount of water periodically re-supplied to orbit. To make this concept viable, a mechanical piston compressor and accumulator were developed for collecting and storing the CO2 from the CDRA. The compressor, accumulator and Sabatier system would be packaged together as one unit and referred to as the Carbon Dioxide Reduction Assembly (CRA). Testing was required to evaluate the performance of a 4BMS CDRA, compressor, accumulator, and Sabatier performance along with their operating rules when integrated together. This had been numerically modeled and simulated; however, testing was necessary to verify the results from the engineering analyses. Testing also allowed a better understanding of the practical inefficiencies and control issues involved in a fully integrated system versus the theoretical ideals in the model. This paper presents and discusses the results of an integrated engineering development unit test.

  16. Oil-Free Compressor

    Science.gov (United States)

    Fitzjerrell, D. G.; Belver, T. L.; Moore, H. E.

    1986-01-01

    Compressor pistons moved by eccentric shaft need no lubricants. Compressor has shaft, middle section is eccentric in relation to end sections. Driven by brushless dc motor, shaft turns inner races of set of four cam bearings. Outer cam-bearing races in turn actuate four pistons spaced equally apart, around and along shaft. Each outer bearing race held in position by pressure exerted on it by piston. Because no frictional motion between piston and outer bearing race, lubricant between them unnecessary. Cam bearings themselves contain potted internal lubricant. Originally proposed for use in space, new compressor for refrigerators or freezers does not depend on pool of oil for lubricating its pistons. Operated in any orientation.

  17. Electrochemical Hydrogen Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Lipp, Ludwig [FuelCell Energy, Inc., Torrington, CT (United States)

    2016-01-21

    Conventional compressors have not been able to meet DOE targets for hydrogen refueling stations. They suffer from high capital cost, poor reliability and pose a risk of fuel contamination from lubricant oils. This project has significantly advanced the development of solid state hydrogen compressor technology for multiple applications. The project has achieved all of its major objectives. It has demonstrated capability of Electrochemical Hydrogen Compression (EHC) technology to potentially meet the DOE targets for small compressors for refueling sites. It has quantified EHC cell performance and durability, including single stage hydrogen compression from near-atmospheric pressure to 12,800 psi and operation of EHC for more than 22,000 hours. Capital cost of EHC was reduced by 60%, enabling a path to meeting the DOE cost targets for hydrogen compression, storage and delivery ($2.00-2.15/gge by 2020).

  18. Modal characteristics and fatigue strength of compressor blades

    International Nuclear Information System (INIS)

    Kim, Kyung Kook; Lee, Young Shin

    2014-01-01

    High-cycle fatigue (HCF) has been identified as one of the primary causes of gas turbine engine failure. The modal characteristics and endurance strength of a 5 MW gas turbine engine blade developed by Doosan Heavy Industries and Construction Co., Ltd. in HCF fracture were verified through analysis and tests to determine the reliability of the compressor blade. A compressor blade design procedure that considers HCF life was performed in the following order: airfoil and blade profile design, modal analysis, stress distribution test, stress endurance limit test, and fatigue life verification. This study analyzed the Campbell diagram and estimated resonance risk on the basis of the natural frequency analysis and modal test of the compressor blade to guarantee safe and operational reliability. In addition, the maximum stress point of the compressor blade was determined through stress distribution analysis and test. The bonding point of the strain gage was determined by using fatigue test. Stress endurance limit test was performed based on the results of these tests. This research compared and verified the modal characteristics and endurance strengths of the compressor blades to prevent HCF fracture, which is among the major causes of gas turbine engine damage. A fatigue life design procedure of compressor blades was established. The 5 MW class gas turbine compressor blade is well designed in terms of resonance stability and fatigue endurance limit.

  19. Modal characteristics and fatigue strength of compressor blades

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kyung Kook [Doosan Heavy Industries and Construction, Changwon (Korea, Republic of); Lee, Young Shin [Chungnam National University, Daejeon (Korea, Republic of)

    2014-04-15

    High-cycle fatigue (HCF) has been identified as one of the primary causes of gas turbine engine failure. The modal characteristics and endurance strength of a 5 MW gas turbine engine blade developed by Doosan Heavy Industries and Construction Co., Ltd. in HCF fracture were verified through analysis and tests to determine the reliability of the compressor blade. A compressor blade design procedure that considers HCF life was performed in the following order: airfoil and blade profile design, modal analysis, stress distribution test, stress endurance limit test, and fatigue life verification. This study analyzed the Campbell diagram and estimated resonance risk on the basis of the natural frequency analysis and modal test of the compressor blade to guarantee safe and operational reliability. In addition, the maximum stress point of the compressor blade was determined through stress distribution analysis and test. The bonding point of the strain gage was determined by using fatigue test. Stress endurance limit test was performed based on the results of these tests. This research compared and verified the modal characteristics and endurance strengths of the compressor blades to prevent HCF fracture, which is among the major causes of gas turbine engine damage. A fatigue life design procedure of compressor blades was established. The 5 MW class gas turbine compressor blade is well designed in terms of resonance stability and fatigue endurance limit.

  20. Experimental Investigation of Centrifugal Compressor Stabilization Techniques

    Science.gov (United States)

    Skoch, Gary J.

    2003-01-01

    Results from a series of experiments to investigate techniques for extending the stable flow range of a centrifugal compressor are reported. The research was conducted in a high-speed centrifugal compressor at the NASA Glenn Research Center. The stabilizing effect of steadily flowing air-streams injected into the vaneless region of a vane-island diffuser through the shroud surface is described. Parametric variations of injection angle, injection flow rate, number of injectors, injector spacing, and injection versus bleed were investigated for a range of impeller speeds and tip clearances. Both the compressor discharge and an external source were used for the injection air supply. The stabilizing effect of flow obstructions created by tubes that were inserted into the diffuser vaneless space through the shroud was also investigated. Tube immersion into the vaneless space was varied in the flow obstruction experiments. Results from testing done at impeller design speed and tip clearance are presented. Surge margin improved by 1.7 points using injection air that was supplied from within the compressor. Externally supplied injection air was used to return the compressor to stable operation after being throttled into surge. The tubes, which were capped to prevent mass flux, provided 9.3 points of additional surge margin over the baseline surge margin of 11.7 points.

  1. Sound reduction of air compressors using a systematic approach

    Science.gov (United States)

    Moylan, Justin Tharp

    The noise emitted by portable electric air compressors can often be a nuisance or potentially hazardous to the operator or others nearby. Therefore, reducing the noise of these air compressors is desired. This research focuses on compressors with a reciprocating piston design as this is the most common type of pump design for portable compressors. An experimental setup was developed to measure the sound and vibration of the air compressors, including testing inside a semi-anechoic chamber. The design of a quiet air compressor was performed in four stages: 1) Teardown and benchmarking of air compressors, 2) Identification and isolation of noise sources, 3) Development of individual means to quiet noise sources, 4) Selection and testing of integrated solutions. The systematic approach and results for each of these stages will be discussed. Two redesigned solutions were developed and measured to be approximately 65% quieter than the previous unmodified compressor. An additional analysis was performed on the solutions selected by the participants involved in the selection process. This analysis involved determining which of the design criteria each participant considered most important when selecting solutions. The results from each participant were then compared to their educational background and experience and correlations were identified. The correlations discovered suggest that educational background and experience may be key determinants for the preference models developed.

  2. The design of a small linear-resonant, split Stirling cryogenic refrigerator compressor

    Science.gov (United States)

    Ackermann, R. A.

    1985-01-01

    The development of a small linear-resonant compressor for use in a 1/4-watt, 78K, split Stirling cryogenic refrigerator is discussed. The compressor contains the following special features: (1) a permanent-magnet linear motor; (2) resonant dynamics; (3) dynamic balancing; and (4) a close-clearance seal between the compressor piston and cylinder. This paper describes the design of the compressor, and presents component test data and system test data for the compressor driving a 1/4-watt expander.

  3. Active compressor engine silencer reduces exhaust noise

    International Nuclear Information System (INIS)

    Denenberg, J.N.; Miller, S.K.; Jay, M.A.

    1994-01-01

    An active industrial silencer on a compressor engine at a Tenneco Gas station has reduced low-frequency 'rumbling' noise by 8 dB during trials while lowering backpressure about 90$. This 8 dB reduction of the piston firing frequency corresponds to a more than 80% decrease in emitted acoustic power. The silencing unit, installed on one of six engines at the station near Eden, N.Y., continues in operation. Based on the results, the manufacturer is identifying additional compressor sites for further tests. This paper reviews this project

  4. RF Energy Compressor

    International Nuclear Information System (INIS)

    Farkas, Z.D.

    1980-02-01

    The RF Energy Compressor, REC described here, transforms cw rf into periodic pulses using an energy storage cavity, ESC, whose charging is controlled by 180 0 bi-phase modulation, PSK, and external Q switching, βs. Compression efficiency, C/sub e/, of 100% can be approached at any compression factor C/sub f/

  5. Combined cold compressor/ejector helium refrigerator cycle

    International Nuclear Information System (INIS)

    Schlafke, A.P.; Brown, D.P.; Wu, K.C.

    1984-01-01

    This chapter demonstrates how the use of a cold compressor in series with an ejector is an effective way to produce the desired low pressure in a helium refrigeration system. The cold compressor is tentatively located at the low pressure side below the J-T heat exchanger. The ejector is the first stage and the cold compressor is the second stage of the two-stage pumping system. A centrifugal, oil-bearing type compressor was installed on the R and D refrigerator at the Brookhaven National Laboratory. It is determined that the combined cold compressor and ejector system produces a lower temperature on the same load or more cooling at the same temperature compared with a system which uses an ejector alone. Results of the test showed a gain of 20%

  6. Transient analysis of a variable speed rotary compressor

    International Nuclear Information System (INIS)

    Park, Youn Cheol

    2010-01-01

    A transient simulation model of a rolling piston type rotary compressor is developed to predict the dynamic characteristics of a variable speed compressor. The model is based on the principles of conservation, real gas equations, kinematics of the crankshaft and roller, mass flow loss due to leakage, and heat transfer. For the computer simulation of the compressor, the experimental data were obtained from motor performance tests at various operating frequencies. Using the developed model, re-expansion loss, friction loss, mass flow loss and heat transfer loss is estimated as a function of the crankshaft speed in a variable speed compressor. In addition, the compressor efficiency and energy losses are predicted at various compressor-operating frequencies. Since the transient state of the compressor strongly depends on the system, the developed model is combined with a transient system simulation program to get transient variations of the compression process in the system. Motor efficiency, mechanical efficiency, motor torque and volumetric efficiency are calculated with respect to variation of the driving frequency in a rotary compressor.

  7. Axial and Centrifugal Compressor Mean Line Flow Analysis Method

    Science.gov (United States)

    Veres, Joseph P.

    2009-01-01

    This paper describes a method to estimate key aerodynamic parameters of single and multistage axial and centrifugal compressors. This mean-line compressor code COMDES provides the capability of sizing single and multistage compressors quickly during the conceptual design process. Based on the compressible fluid flow equations and the Euler equation, the code can estimate rotor inlet and exit blade angles when run in the design mode. The design point rotor efficiency and stator losses are inputs to the code, and are modeled at off design. When run in the off-design analysis mode, it can be used to generate performance maps based on simple models for losses due to rotor incidence and inlet guide vane reset angle. The code can provide an improved understanding of basic aerodynamic parameters such as diffusion factor, loading levels and incidence, when matching multistage compressor blade rows at design and at part-speed operation. Rotor loading levels and relative velocity ratio are correlated to the onset of compressor surge. NASA Stage 37 and the three-stage NASA 74-A axial compressors were analyzed and the results compared to test data. The code has been used to generate the performance map for the NASA 76-B three-stage axial compressor featuring variable geometry. The compressor stages were aerodynamically matched at off-design speeds by adjusting the variable inlet guide vane and variable stator geometry angles to control the rotor diffusion factor and incidence angles.

  8. Numerical simulation investigation on centrifugal compressor performance of turbocharger

    International Nuclear Information System (INIS)

    Li, Jie; Yin, Yuting; Li, Shuqi; Zhang, Jizhong

    2013-01-01

    In this paper, the mathematical model of the flow filed in centrifugal compressor of turbocharger was studied. Based on the theory of computational fluid dynamics (CFD), performance curves and parameter distributions of the compressor were obtained from the 3-D numerical simulation by using CFX. Meanwhile, the influences of grid number and distribution on compressor performance were investigated, and numerical calculation method was analyzed and validated, through combining with test data. The results obtained show the increase of the grid number has little influence on compressor performance while the grid number of single-passage is above 300,000. The results also show that the numerical calculation mass flow rate of compressor choke situation has a good consistent with test results, and the maximum difference of the diffuser exit pressure between simulation and experiment decrease to 3.5% with the assumption of 6 kPa additional total pressure loss at compressor inlet. The numerical simulation method in this paper can be used to predict compressor performance, and the difference of total pressure ratio between calculation and test is less than 7%, and the total-to-total efficiency also have a good consistent with test.

  9. Numerical simulation investigation on centrifugal compressor performance of turbocharger

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jie [China Iron and Steel Research Institute Group, Beijing (China); Yin, Yuting [China North Engine Research Institute, Datong (China); Li, Shuqi; Zhang, Jizhong [Science and Technology Diesel Engine Turbocharging Laboratory, Datong (China)

    2013-06-15

    In this paper, the mathematical model of the flow filed in centrifugal compressor of turbocharger was studied. Based on the theory of computational fluid dynamics (CFD), performance curves and parameter distributions of the compressor were obtained from the 3-D numerical simulation by using CFX. Meanwhile, the influences of grid number and distribution on compressor performance were investigated, and numerical calculation method was analyzed and validated, through combining with test data. The results obtained show the increase of the grid number has little influence on compressor performance while the grid number of single-passage is above 300,000. The results also show that the numerical calculation mass flow rate of compressor choke situation has a good consistent with test results, and the maximum difference of the diffuser exit pressure between simulation and experiment decrease to 3.5% with the assumption of 6 kPa additional total pressure loss at compressor inlet. The numerical simulation method in this paper can be used to predict compressor performance, and the difference of total pressure ratio between calculation and test is less than 7%, and the total-to-total efficiency also have a good consistent with test.

  10. Pressure field study of the Tevatron cold compressors

    International Nuclear Information System (INIS)

    Klebaner, A.L.; Martinez, A.; Soyars, W.M.; Theilacker, J.C.; Fermilab

    2003-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40 and 95 krpm, with a speed of 80 krpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper

  11. Pressure Field Study of the Tevatron Cold Compressors

    International Nuclear Information System (INIS)

    Klebaner, A.L.; Martinez, A.; Soyars, W.M.; Theilacker, J.C.

    2004-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40,000 and 95,000 rpm, with a speed of 80,000 rpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper

  12. Surge recovery techniques for the Tevatron cold compressors

    International Nuclear Information System (INIS)

    Martinez, A.; Klebaner, A.L.; Makara, J.N.; Theilacker, J.C.; Fermilab

    2006-01-01

    The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, made by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/s of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/s and operating speeds between 40 and 95 krpm. Since initial commissioning in 1993, Tevatron transient conditions such as quench recovery have led to multiple-location machine trips as a result of the cold compressors entering the surge regime. Historically, compressors operating at lower inlet pressures and higher speeds have been especially susceptible to these machine trips and it was not uncommon to have multiple compressor trips during large multiple-house quenches. In order to cope with these events and limit accelerator down time, surge recovery techniques have been implemented in an attempt to prevent the compressors from tripping once the machine entered this surge regime. This paper discusses the different methods of surge recovery that have been employed. Data from tests performed at the Cryogenic Test Facility at Fermilab as well as actual Tevatron operational data were utilized. In order to aid in the determination of the surge region, a full mapping study was undertaken to characterize the entire pressure field of the cold compressor. These techniques were then implemented and tested at several locations in the Tevatron with some success

  13. Novel Long Stroke Reciprocating Compressor for Energy Efficient Jaggery Making

    Science.gov (United States)

    Rane, M. V.; Uphade, D. B.

    2017-08-01

    Novel Long Stroke Reciprocating Compressor is analysed for jaggery making while avoiding burning of bagasse for concentrating juice. Heat of evaporated water vapour along with small compressor work is recycled to enable boiling of juice. Condensate formed during heating of juice is pure water, as oil-less compressor is used. Superheat of compressor is suppressed by flow of superheated vapours through condensate. It limits heating surface temperature and avoids caramelization of sugar. Thereby improves quality of jaggery and eliminates need to use chemicals for colour improvement. Stroke to bore ratio is 0.6 to 1.2 in conventional reciprocating drives. Long stroke in reciprocating compressors enhances heat dissipation to surrounding by providing large surface area and increases isentropic efficiency by reducing compressor outlet temperature. Longer stroke increases inlet and exit valve operation timings, which reduces inertial effects substantially. Thereby allowing use of sturdier valves. This enables handling liquid along with vapour in compressors. Thereby supressing the superheat and reducing compressor power input. Longer stroke increases stroke to clearance ratios which increases volumetric efficiency and ability of compressor to compress through higher pressure ratios efficiently. Stress-strain simulation is performed in SolidWorks for gear drive. Long Stroke Reciprocating Compressor is developed at Heat Pump Laboratory, stroke/bore 292 mm/32 mm. It is operated and tested successfully at different speeds for operational stability of components. Theoretical volumetric efficiency is 93.9% at pressure ratio 2.0. Specific energy consumption is 108.3 kWhe/m3 separated water, considering free run power.

  14. Computational Analysis of Flow Through a Transonic Compressor Rotor

    National Research Council Canada - National Science Library

    Bochette, Nikolaus J

    2005-01-01

    .... In examining this problem two Computational Fluid Dynamic (CFD) codes have been used by the Naval Postgraduate School to predict the performance of a transonic compressor rotor that is being tested with steam ingestion...

  15. Centrifugal compressor case study

    Energy Technology Data Exchange (ETDEWEB)

    Eckert, B.

    2010-10-15

    Three centrifugal compressors at a pipeline station were retrofitted with higher head impellers in 2008. The owners of the station experienced vibration problems over the following 2 years that caused transmitter and position failures that were assumed to be flow-induced pulsations. A vibration and pulsation analysis indicated that the shell mode piping vibration excited by the blade pass pulsation was responsible for the failures. This study outlined factors that contributed to the vibration problem. Interferences between the compressor and shell mode piping natural frequencies were predicted, and potential excitation sources were examined. The study demonstrated how centrifugal vibration analyses can be used during the design phase to avoid costly adjustments. Recommendations included the addition of stiffeners to alter the shell modes, and the addition of constrained layer damping material to reduce resonant responses. 2 refs., 1 tab., 12 figs.

  16. Experimental Study on Noise Characteristic of Centrifugal Compressor Surge

    OpenAIRE

    Yang, Qichao; Zhao, Yuanyang; SHU, Yue; LI, Xiaosa; LI, Liansheng

    2016-01-01

    The centrifugal air compressor test rig is was designed and established. The experimental study was carried out on the surge characteristics of centrifugal compressor including the pressure in the pipe and the noise characteristics under different rotation speed. The tested results showed that both the suction pressure and discharge pressure fluctuation increase under surge condition and the amplitude of discharge pressure fluctuation is significantly higher than that of suction pressure. In ...

  17. Fairchild 7B compressor model

    International Nuclear Information System (INIS)

    Foster, R.E.; Neely, R.S.

    1987-01-01

    The Fairchild 7B centrifugal compressor used in the X-326 isotopic ''top'' cascade at the Portsmouth Gaseous Diffusion Plant has been modeled using a proprietary computer code called COMPAL by Concepts E.T.I., Inc. of Norwich, VT. The 7B compressor is described and some results of the modeling calculations are presented. Performance characteristics curves (PR/sub b/vs. flow and PR/sub a/) are included for UF 6 gas for two compressor inlet temperatures

  18. Differential Item Functioning in the SF-36 Physical Functioning and Mental Health Sub-Scales: A Population-Based Investigation in the Canadian Multicentre Osteoporosis Study.

    Science.gov (United States)

    Lix, Lisa M; Wu, Xiuyun; Hopman, Wilma; Mayo, Nancy; Sajobi, Tolulope T; Liu, Juxin; Prior, Jerilynn C; Papaioannou, Alexandra; Josse, Robert G; Towheed, Tanveer E; Davison, K Shawn; Sawatzky, Richard

    2016-01-01

    Self-reported health status measures, like the Short Form 36-item Health Survey (SF-36), can provide rich information about the overall health of a population and its components, such as physical, mental, and social health. However, differential item functioning (DIF), which arises when population sub-groups with the same underlying (i.e., latent) level of health have different measured item response probabilities, may compromise the comparability of these measures. The purpose of this study was to test for DIF on the SF-36 physical functioning (PF) and mental health (MH) sub-scale items in a Canadian population-based sample. Study data were from the prospective Canadian Multicentre Osteoporosis Study (CaMos), which collected baseline data in 1996-1997. DIF was tested using a multiple indicators multiple causes (MIMIC) method. Confirmatory factor analysis defined the latent variable measurement model for the item responses and latent variable regression with demographic and health status covariates (i.e., sex, age group, body weight, self-perceived general health) produced estimates of the magnitude of DIF effects. The CaMos cohort consisted of 9423 respondents; 69.4% were female and 51.7% were less than 65 years. Eight of 10 items on the PF sub-scale and four of five items on the MH sub-scale exhibited DIF. Large DIF effects were observed on PF sub-scale items about vigorous and moderate activities, lifting and carrying groceries, walking one block, and bathing or dressing. On the MH sub-scale items, all DIF effects were small or moderate in size. SF-36 PF and MH sub-scale scores were not comparable across population sub-groups defined by demographic and health status variables due to the effects of DIF, although the magnitude of this bias was not large for most items. We recommend testing and adjusting for DIF to ensure comparability of the SF-36 in population-based investigations.

  19. High stability design for new centrifugal compressor

    Science.gov (United States)

    Kanki, H.; Katayama, K.; Morii, S.; Mouri, Y.; Umemura, S.; Ozawa, U.; Oda, T.

    1989-01-01

    It is essential that high-performance centrifugal compressors be free of subsynchronous vibrations. A new high-performance centrifugal compressor has been developed by applying the latest rotordynamics knowledge and design techniques: (1) To improve the system damping, a specially designed oil film seal was developed. This seal attained a damping ratio three times that of the conventional design. The oil film seal contains a special damper ring in the seal cartridge. (2) To reduce the destabilizing effect of the labyrinth seal, a special swirl canceler (anti-swirl nozzle) was applied to the balance piston seal. (3) To confirm the system damping margin, the dynamic simulation rotor model test and the full load test applied the vibration exciting test in actual load conditions.

  20. Cooled-Spool Piston Compressor

    Science.gov (United States)

    Morris, Brian G.

    1994-01-01

    Proposed cooled-spool piston compressor driven by hydraulic power and features internal cooling of piston by flowing hydraulic fluid to limit temperature of compressed gas. Provides sufficient cooling for higher compression ratios or reactive gases. Unlike conventional piston compressors, all parts of compressed gas lie at all times within relatively short distance of cooled surface so that gas cooled more effectively.

  1. Low-Vibration Oscillating Compressor

    Science.gov (United States)

    Studer, P. A.

    1984-01-01

    Oscillating compressor momentum compensated: produces little vibration in its supporting structure. Compressure requires no lubrication and virtually free of wear. Compresses working fluids such as helium, nitrogen or chlorfluorocarbons for Stirling-cycle refrigeration or other purposes. Compressor includes two mutually opposed ferromagnetic pistons of same shape and mass. Electromagnetic flux links both pistons, causing magnetic attraction between them.

  2. Centrifugal-reciprocating compressor

    Science.gov (United States)

    Higa, W. H. (Inventor)

    1984-01-01

    A centrifugal compressor is described which includes at least one pair of cylinders arranged in coaxial alignment and supported for angular displacement about a common axis of rotation normally disecting a common longitudinal axis of symmetry for the cylinders. The cylinders are characterized by ported closures located at the mutually remote ends thereof through which the cylinders are charged and discharged, and a pair of piston heads seated within the cylinders and supported for floating displacement in compressive strokes in response to unidirectional angular displacement imparted to the cylinders.

  3. Vertical equilibrium with sub-scale analytical methods for geological CO2 sequestration

    KAUST Repository

    Gasda, S. E.; Nordbotten, J. M.; Celia, M. A.

    2009-01-01

    equilibrium with sub-scale analytical method (VESA) combines the flexibility of a numerical method, allowing for heterogeneous and geologically complex systems, with the efficiency and accuracy of an analytical method, thereby eliminating expensive grid

  4. Numerical research on the scroll compressor with refrigeration injection

    International Nuclear Information System (INIS)

    Wang Baolong; Shi Wenxing; Li Xianting; Yan Qisen

    2008-01-01

    A general model for a scroll compressor with refrigerant injection is established in this paper. The model can be used to predict the macro performance and inner compression process of the injected scroll compressor. A series of experiments are conducted to validate the accuracy of the model. The results show that the model can precisely predict not only the general performance of the compressor but also the inner compression with or without refrigerant injection. Based on the thermodynamic model and the test bench, the injection process of the scroll compressor has been investigated and the thermodynamic essence is revealed. It is found that the refrigerant injection process can be considered as a continual parameter-varying 'adiabatic throttling + isobaric mixture' time-varying process

  5. The design and development of an oil-free compressor for Spacelab Refrigerator/Freezer

    Science.gov (United States)

    Hye, A.

    1984-01-01

    Design features and test results of an oil-free compressor developed for Spacelab Mission-4 Refrigerator/Freezer are detailed. The compressor has four identical pistons activated by a common eccentric shaft, operated by a brushless dc motor at 1300 rpm. The stroke of each piston is 0.28 cm, with the piston ends connected to the shaft by means of sealed needle bearings, eliminating the ned for oil. The mass flow rates produced by the compressor are by over 100 percent higher compared to the original Amfridge unit. Test results show that the compressor can meet the Spacelab refrigerator/freezer requirements.

  6. Centrifugal Compressor Aeroelastic Analysis Code

    Science.gov (United States)

    Keith, Theo G., Jr.; Srivastava, Rakesh

    2002-01-01

    Centrifugal compressors are very widely used in the turbomachine industry where low mass flow rates are required. Gas turbine engines for tanks, rotorcraft and small jets rely extensively on centrifugal compressors for rugged and compact design. These compressors experience problems related with unsteadiness of flowfields, such as stall flutter, separation at the trailing edge over diffuser guide vanes, tip vortex unsteadiness, etc., leading to rotating stall and surge. Considerable interest exists in small gas turbine engine manufacturers to understand and eventually eliminate the problems related to centrifugal compressors. The geometric complexity of centrifugal compressor blades and the twisting of the blade passages makes the linear methods inapplicable. Advanced computational fluid dynamics (CFD) methods are needed for accurate unsteady aerodynamic and aeroelastic analysis of centrifugal compressors. Most of the current day industrial turbomachines and small aircraft engines are designed with a centrifugal compressor. With such a large customer base and NASA Glenn Research Center being, the lead center for turbomachines, it is important that adequate emphasis be placed on this area as well. Currently, this activity is not supported under any project at NASA Glenn.

  7. A review of linear compressors for refrigeration

    OpenAIRE

    Liang, Kun

    2017-01-01

    Linear compressor has no crank mechanism compared with conventional reciprocating compressor. This allows higher efficiency, oil-free operation, lower cost and smaller size when linear compressors are used for vapour compression refrigeration (VCR) system. Typically, a linear compressor consists of a linear motor (connected to a piston) and suspension springs, operated at resonant frequency. This paper presents a review of linear compressors for refrigeration system. Different designs and mod...

  8. Kinetics of a gas adsorption compressor

    Science.gov (United States)

    Chan, C. K.; Tward, E.; Elleman, D. D.

    1984-01-01

    Chan (1981) has suggested that a process based on gas adsorption could be used as a means to drive a Joule-Thomson (J-T) device. The resulting system has several advantages. It is heat powered, it has no sealing, there are no mechanical moving parts, and no active control is required. In the present investigation, a two-phase model is used to analyze the transients of a gas adsorption compressor. The modeling of the adsorption process is based on a consideration of complete thermal and mechanical equilibrium between the gaseous phase and the adsorbed gas phase. The experimental arrangement for two sets of kinetic tests is discussed, and data regarding the experimental results are presented in graphs. For a theoretical study, a two-phase model was developed to predict the transient behavior of the compressor. A computer code was written to solve the governing equations with the aid of a standard forward marching predictor-corrector method.

  9. Rotating flux compressor for energy conversion

    International Nuclear Information System (INIS)

    Chowdhuri, P.; Linton, T.W.; Phillips, J.A.

    1983-01-01

    The rotating flux compressor (RFC) converts rotational kinetic energy into an electrical output pulse which would have higher energy than the electrical energy initially stored in the compressor. An RFC has been designed in which wedge-shaped rotor blades pass through the air gaps between successive turns of a solenoid, the stator. Magnetic flux is generated by pulsing the stator solenoids when the inductance is a maximum, i.e., when the flux fills the stator-solenoid volume. Connecting the solenoid across a load conserves the flux which is compressed within the small volume surrounding the stator periphery when the rotor blades cut into the free space between the stator plates, creating a minimum-inductance condition. The unique features of this design are: (1) no electrical connections (brushes) to the rotor; (2) no conventional windings; and (3) no maintenance. The device has been tested up to 5000 rpm of rotor speed

  10. Free piston inertia compressor

    Science.gov (United States)

    Richards, W.D.C.; Bilodeau, D.; Marusak, T.; Dutram, L. Jr.; Brady, J.

    A free piston inertia compressor comprises a piston assembly including a connecting rod having pistons on both ends, the cylinder being split into two substantially identical portions by a seal through which the connecting rod passes. Vents in the cylinder wall are provided near the seal to permit gas to escape the cylinder until the piston covers the vent whereupon the remaining gas in the cylinder functions as a gas spring and cushions the piston against impact on the seal. The connecting rod has a central portion of relatively small diameter providing free play of the connecting rod through the seal and end portions of relatively large diameter providing a limited tolerance between the connecting rod and the seal. Finally, the seal comprises a seal ring assembly consisting of a dampener plate, a free floating seal at the center of the dampener plate and a seal retainer plate in one face of the dampener plate.

  11. Magentically actuated compressor

    Science.gov (United States)

    Evans, J.; Studer, P. A. (Inventor)

    1985-01-01

    A vibration free fluid compressor particularly adapted for Stirling cycle cryogenic refrigeration apparatus comprises a pair of identical opposing ferromagnetic pistons located in a housing and between a gas spring including a sealed volume of a working fluid such as gas under pressure. The gas compresses and expands in accordance with movement of the pistons to generate a compression wave which can be vented to other apparatus, for example, a displacer unit in a Stirling cycle engine. The pistons are urged outwardly due to the pressure of the gas; however, a fixed electromagnetic coil assembly located in the housing adjacent the pistons, is periodically energized to produce a magnetic field which interlinks the pistons in such a fashion that the pistons are mutually attracted to one another. The mass of the pistons, in conjunction with the compressed gas between them, form a naturally resonant system which, when the pistons are electromagnetically energized, produces an oscillating compression wave in the entrapped fluid medium.

  12. Dual capacity reciprocating compressor

    Science.gov (United States)

    Wolfe, Robert W.

    1984-01-01

    A multi-cylinder compressor 10 particularly useful in connection with northern climate heat pumps and in which different capacities are available in accordance with reversing motor 16 rotation is provided with an eccentric cam 38 on a crank pin 34 under a fraction of the connecting rods, and arranged for rotation upon the crank pin between opposite positions 180.degree. apart so that with cam rotation on the crank pin such that the crank throw is at its normal maximum value all pistons pump at full capacity, and with rotation of the crank shaft in the opposite direction the cam moves to a circumferential position on the crank pin such that the overall crank throw is zero. Pistons 24 whose connecting rods 30 ride on a crank pin 36 without a cam pump their normal rate with either crank rotational direction. Thus a small clearance volume is provided for any piston that moves when in either capacity mode of operation.

  13. New Compressor Added to Glenn's 450- psig Combustion Air System

    Science.gov (United States)

    Swan, Jeffrey A.

    2000-01-01

    In September 1999, the Central Process Systems Engineering Branch and the Maintenance and the Central Process Systems Operations Branch, released for service a new high pressure compressor to supplement the 450-psig Combustion Air System at the NASA Glenn Research Center at Lewis Field. The new compressor, designated C-18, is located in Glenn s Central Air Equipment Building and is remotely operated from the Central Control Building. C-18 can provide 40 pounds per second (pps) of airflow at pressure to our research customers. This capability augments our existing system capacity (compressors C 4 at 38 pps and C-5 at 32 pps), which is generated from Glenn's Engine Research Building. The C-18 compressor was originally part of Glenn's 21-Inch Hypersonic Tunnel, which was transferred from the Jet Propulsion Laboratory to Glenn in the mid-1980's. With the investment of construction of facilities funding, the compressor was modified, new mechanical and electrical support equipment were purchased, and the unit was installed in the basement of the Central Air Equipment Building. After several weeks of checkout and troubleshooting, the new compressor was ready for long-term, reliable operations. With a total of 110 pps in airflow now available, Glenn is well positioned to support the high-pressure air test requirements of our research customers.

  14. Harmattan gas plant compressor conversion

    Energy Technology Data Exchange (ETDEWEB)

    Temple, K. [Altagas Ltd., Calgary, AB (Canada)

    2009-07-01

    The Harmattan Gas Plant located near the town of Didsbury, Alberta has typical processing units such as amine treating, sulfur recovery, refrigeration, and dehydration. In 1999, a deep cut turbo expander train was added for the extraction of ethane and in 2003 a spec carbon dioxide unit was added. Since its construction in 1961, the plant has undergone many modifications. As such, the plant is a mix of new and old equipment. A 3500 kW Solar Centaur 50LS gas turbine compressor with waste heat recovery was installed at the plant in 2008. This paper reviewed the project from concept to execution and demonstrated how reciprocating compressors were economically replaced with a gas turbine. Altagas had an incentive to invest in the project to lower operating and maintenance costs. Altagas was able to economically replace aging reciprocating compressors with a single turbine driving a centrifugal compressor without any producer subsidies or contract revisions. 2 tabs., 5 figs.

  15. Thermodynamic properties of UF sub 6 measured with a ballistic piston compressor

    Science.gov (United States)

    Sterritt, D. E.; Lalos, G. T.; Schneider, R. T.

    1973-01-01

    From experiments performed with a ballistic piston compressor, certain thermodynamic properties of uranium hexafluoride were investigated. Difficulties presented by the nonideal processes encountered in ballistic compressors are discussed and a computer code BCCC (Ballistic Compressor Computer Code) is developed to analyze the experimental data. The BCCC unfolds the thermodynamic properties of uranium hexafluoride from the helium-uranium hexafluoride mixture used as the test gas in the ballistic compressor. The thermodynamic properties deduced include the specific heat at constant volume, the ratio of specific heats for UF6, and the viscous coupling constant of helium-uranium hexafluoride mixtures.

  16. Determination of Pressure Fluctuations in Rotor Bundle of Centrifugal Compressor at Critical Conditions of Operation

    Science.gov (United States)

    Levashov, V. A.; Lyubchenko, K. Yu

    2017-08-01

    This article describes the physical processes that occur in the stage flow part of the compressor while it is operating and can create conditions for the occurrence of forced vibrations, which in turn can lead to the destruction of the impellers. Critical conditions of compressor operation are determined. To understand that critical condition of operation is cause of the destruction of the impellers, transient CFD analysis was carried for test stage of compressor. The obtained pressure fluctuation amplitudes allow to evaluate the critical conditions of compressor operation.

  17. Corrective Action Decision Document/Closure Report for Corrective Action Unit 559: T Tunnel Compressor/Blower Pad, Nevada Test Site

    Energy Technology Data Exchange (ETDEWEB)

    NSTec Environmental Restoration

    2010-03-15

    This Corrective Action Decision Document (CADD)/Closure Report (CR) was prepared by the Defense Threat Reduction Agency (DTRA) for Corrective Action Unit (CAU) 559, T-Tunnel Compressor/Blower Pad. This CADD/CR is consistent with the requirements of the Federal Facility Agreement and Consent Order (FFACO) agreed to by the State of Nevada, the U.S. Department of Energy, and the U.S. Department of Defense. Corrective Action Unit 559 is comprised of one Corrective Action Site (CAS): • 12-25-13, Oil Stained Soil and Concrete The purpose of this CADD/CR is to provide justification and documentation supporting the recommendation for closure in place with use restrictions for CAU 559.

  18. NASA Glenn's Single-Stage Axial Compressor Facility Upgraded

    Science.gov (United States)

    Brokopp, Richard A.

    2004-01-01

    NASA Glenn Research Center's Single-Stage Axial Compressor Facility was upgraded in fiscal year 2003 to expand and improve its research capabilities for testing high-speed fans and compressors. The old 3000-hp drive motor and gearbox were removed and replaced with a refurbished 7000-hp drive motor and gearbox, with a maximum output speed of 21,240 rpm. The higher horsepower rating permits testing of fans and compressors with higher pressure ratio or higher flow. A new inline torquemeter was installed to provide an alternate measurement of fan and compressor efficiency, along with the standard pressure and temperature measurements. A refurbished compressor bearing housing was also installed with bidirectional rotation capability, so that a variety of existing hardware could be tested. Four new lubrication modules with backup capability were installed for the motor, gearbox, torquemeter, and compressor bearing housing, so that in case the primary pump fails, the backup will prevent damage to the rotating hardware. The combustion air supply line for the facility inlet air system was activated to provide dry air for repeatable inlet conditions. New flow conditioning hardware was installed in the facility inlet plenum tank, which greatly reduced the inlet turbulence. The new inlet can also be easily modified to accommodate 20- or 22-in.-diameter fans and compressors, so a variety of existing hardware from other facilities (such as Glenn's 9- by 15-Foot Low-Speed Wind Tunnel) can be tested in the Single-Stage Axial Compressor Facility. An exhaust line was also installed to provide bleed capability to remove the inlet boundary layer. To improve the operation and control of the facility, a new programmable logic controller (PLC) was installed to upgrade from hardwired relay logic to software logic. The PLC also enabled the usage of human-machine interface software to allow for easier operation of the facility and easier reconfiguration of the facility controls when

  19. Preliminary Design and Model Assessment of a Supercritical CO2 Compressor

    Directory of Open Access Journals (Sweden)

    Zhiyuan Liu

    2018-04-01

    Full Text Available The compressor is a key component in the supercritical carbon dioxide (SCO2 Brayton cycle. In this paper, the authors designed a series of supercritical CO2 compressors with different parameters. These compressors are designed for 100 MWe, 10 MWe and 1 MWe scale power systems, respectively. For the 100 MWe SCO2 Brayton cycle, an axial compressor has been designed by the Smith chart to test whether an axial compressor is suitable for the SCO2 Brayton cycle. Using a specific speed and a specific diameter, the remaining two compressors were designed as centrifugal compressors with different pressure ratios to examine whether models used for air in the past are applicable to SCO2. All compressors were generated and analyzed with internal MATLAB programs coupled with the NIST REFPROP database. Finally, the design results are all checked by numerical simulations due to the lack of reliable experimental data. Research has found that in order to meet the de Haller stall criterion, axial compressors require a considerable number of stages, which introduces many additional problems. Thus, a centrifugal compressor is more suitable for the SCO2 Brayton cycle, even for a 100 MWe scale system. For the performance prediction model of a centrifugal compressor, the stall predictions are compared with steady numerical calculation, which indicates that past stall criteria may also be suitable for SCO2 compressors, but more validations are needed. However, the accuracy of original loss models is found to be inadequate, particularly for lower flow and higher pressure ratio cases. Deviations may be attributed to the underestimation of clearance loss according to the result of steady simulation. A modified model is adopted which can improve the precision to a certain extent, but more general and reasonable loss models are needed to improve design accuracy in the future.

  20. Effect of piping systems on surge in centrifugal compressors

    International Nuclear Information System (INIS)

    Tamaki, Hideaki

    2008-01-01

    There is a possibility that the exchange of the piping system may change the surge characteristic of a compressor. The piping system of a plant is not always the same as that of a test site. Then it is important to evaluate the effect of piping systems on surge characteristics in centrifugal compressors. Several turbochargers combined with different piping systems were tested. The lumped parameter model which was simplified to be solved easily was applied for the prediction of surge point. Surge lines were calculated with the linearlized lumped parameter model. The difference between the test and calculated results was within 10 %. Trajectory of surge cycle was also examined by solving the lumped parameter model. Mild surge and deep surge were successfully predicted. This study confirmed that the lumped parameter model was a very useful tool to predict the effect of piping systems on surge characteristics in centrifugal compressors, even though that was a simple model

  1. DEVELOPMENT OF A LINEAR COMPRESSOR FOR AIR CONDITIONERS AND HEAT PUMPS

    Science.gov (United States)

    The report discusses the design, building, testing, and delivering to the Environmental Protection Agency of a linear compressor for operation in a 3.0- ton (10.5 kW) residential air-conditioning and heat pumping system. The compressor design evolved from a linear resonant piston...

  2. Empirical Design Considerations for Industrial Centrifugal Compressors

    Directory of Open Access Journals (Sweden)

    Cheng Xu

    2012-01-01

    Full Text Available Computational Fluid Dynamics (CFD has been extensively used in centrifugal compressor design. CFD provides further optimisation opportunities for the compressor design rather than designing the centrifugal compressor. The experience-based design process still plays an important role for new compressor developments. The wide variety of design subjects represents a very complex design world for centrifugal compressor designers. Therefore, some basic information for centrifugal design is still very important. The impeller is the key part of the centrifugal stage. Designing a highly efficiency impeller with a wide operation range can ensure overall stage design success. This paper provides some empirical information for designing industrial centrifugal compressors with a focus on the impeller. A ported shroud compressor basic design guideline is also discussed for improving the compressor range.

  3. Supercritical CO2 Compressor with Active Magnetic Bearing

    International Nuclear Information System (INIS)

    Cha, Jae Eun; Cho, Seong Kuk; Lee, JeKyoung; Lee, Jeong Ik

    2016-01-01

    For the stable operation of the sCO 2 integral test facility SCIEL, KAERI prepared Active Magnetic Bearing sCO 2 compressor for the 70,000RPM operation. Power generation test with AMB compressor will be finished within first half year of 2016 under supercritical state. The principal advantages of the sCO 2 Cycle are high efficiency at moderate temperature range, compact components size, simple cycle configuration, and compatibility with various heat sources. The Supercritical CO 2 Brayton Cycle Integral Experiment Loop (SCIEL) has been installed in Korea Atomic Energy Research Institute (KAERI) to develop the base technologies for the sCO 2 cycle power generation system. The operation of the SCIEL has mainly focused on sCO 2 compressor development and establishing sCO 2 system control logic

  4. Supercritical CO{sub 2} Compressor with Active Magnetic Bearing

    Energy Technology Data Exchange (ETDEWEB)

    Cha, Jae Eun [KAERI, Daejeon (Korea, Republic of); Cho, Seong Kuk; Lee, JeKyoung; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of)

    2016-05-15

    For the stable operation of the sCO{sub 2} integral test facility SCIEL, KAERI prepared Active Magnetic Bearing sCO{sub 2} compressor for the 70,000RPM operation. Power generation test with AMB compressor will be finished within first half year of 2016 under supercritical state. The principal advantages of the sCO{sub 2} Cycle are high efficiency at moderate temperature range, compact components size, simple cycle configuration, and compatibility with various heat sources. The Supercritical CO{sub 2} Brayton Cycle Integral Experiment Loop (SCIEL) has been installed in Korea Atomic Energy Research Institute (KAERI) to develop the base technologies for the sCO{sub 2} cycle power generation system. The operation of the SCIEL has mainly focused on sCO{sub 2} compressor development and establishing sCO{sub 2} system control logic.

  5. Sub-scale Inverse Wind Turbine Blade Design Using Bound Circulation

    Science.gov (United States)

    Kelley, Christopher; Berg, Jonathan

    2014-11-01

    A goal of the National Rotor Testbed project at Sandia is to design a sub-scale wind turbine blade that has similitude to a modern, commercial size blade. However, a smaller diameter wind turbine operating at the same tip-speed-ratio exhibits a different range of operating Reynolds numbers across the blade span, thus changing the local lift and drag coefficients. Differences to load distribution also affect the wake dynamics and stability. An inverse wind turbine blade design tool has been implemented which uses a target, dimensionless circulation distribution from a full-scale blade to find the chord and twist along a sub-scale blade. In addition, airfoil polar data are interpolated from a few specified span stations leading to a smooth, manufacturable blade. The iterative process perturbs chord and twist, after running a blade element momentum theory code, to reduce the residual sum of the squares between the modeled sub-scale circulation and the target full-scale circulation. It is shown that the converged sub-scale design also leads to performance similarity in thrust and power coefficients. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy under Contract DE-AC04-94AL85000.

  6. Differential Item Functioning in the SF-36 Physical Functioning and Mental Health Sub-Scales: A Population-Based Investigation in the Canadian Multicentre Osteoporosis Study.

    Directory of Open Access Journals (Sweden)

    Lisa M Lix

    Full Text Available Self-reported health status measures, like the Short Form 36-item Health Survey (SF-36, can provide rich information about the overall health of a population and its components, such as physical, mental, and social health. However, differential item functioning (DIF, which arises when population sub-groups with the same underlying (i.e., latent level of health have different measured item response probabilities, may compromise the comparability of these measures. The purpose of this study was to test for DIF on the SF-36 physical functioning (PF and mental health (MH sub-scale items in a Canadian population-based sample.Study data were from the prospective Canadian Multicentre Osteoporosis Study (CaMos, which collected baseline data in 1996-1997. DIF was tested using a multiple indicators multiple causes (MIMIC method. Confirmatory factor analysis defined the latent variable measurement model for the item responses and latent variable regression with demographic and health status covariates (i.e., sex, age group, body weight, self-perceived general health produced estimates of the magnitude of DIF effects.The CaMos cohort consisted of 9423 respondents; 69.4% were female and 51.7% were less than 65 years. Eight of 10 items on the PF sub-scale and four of five items on the MH sub-scale exhibited DIF. Large DIF effects were observed on PF sub-scale items about vigorous and moderate activities, lifting and carrying groceries, walking one block, and bathing or dressing. On the MH sub-scale items, all DIF effects were small or moderate in size.SF-36 PF and MH sub-scale scores were not comparable across population sub-groups defined by demographic and health status variables due to the effects of DIF, although the magnitude of this bias was not large for most items. We recommend testing and adjusting for DIF to ensure comparability of the SF-36 in population-based investigations.

  7. Evaluation and analysis on the coupling performance of a high-speed turboexpander compressor

    Science.gov (United States)

    Chen, Shuangtao; Fan, Yufeng; Yang, Shanju; Chen, Xingya; Hou, Yu

    2017-12-01

    A high-speed turboexpander compressor (TEC) for small reverse Brayton air refrigerator is tested and analyzed in the present work. A TEC consists of an expander and a compressor, which are coupled together and interact with each other directly. Meanwhile, the expander and compressor have different effects on the refrigerator. The TEC overall efficiency, which contains effects of the expander's expansion, the compressor's pre-compression, and the pressure drop between them, was proved. It unifies influences of both compression and expansion processes on the COP of refrigerator and could be used to evaluate the TEC overall performance. Then, the coupling parameters were analyzed, which shows that for a TEC, the expander efficiency should be fully utilized first, followed by the compressor pressure ratio. Experiments were carried out to test the TEC coupling performances. The results indicated that, the TEC overall efficiency could reach 67.2%, and meanwhile 22.3% of the energy output was recycled.

  8. 40 CFR 63.1012 - Compressor standards.

    Science.gov (United States)

    2010-07-01

    ... is equipped with a system to capture and transport leakage from the compressor drive shaft seal to a... in the referencing subpart. (b) Seal system standard. Each compressor shall be equipped with a seal..., except as provided in § 63.1002(b) and paragraphs (e) and (f) of this section. Each compressor seal...

  9. 40 CFR 63.164 - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ... from the compressor drive shaft seal back to a process or a fuel gas system or to a control device that... compressor shall be equipped with a seal system that includes a barrier fluid system and that prevents... paragraphs (h) and (i) of this section. (b) Each compressor seal system as required in paragraph (a) of this...

  10. Modified A{sup ++}-standard refrigerator with 30% reduction of energy consumption. Higher efficiency by compressor modification - Final report

    Energy Technology Data Exchange (ETDEWEB)

    Siegrist, M.; Stahl, S.; Ganz, J.

    2010-06-15

    This final report for the Swiss Federal Office of Energy (SFOE) takes a look at how a modified refrigerator can be given a higher efficiency by modifying the compressor. The modified refrigerator was fitted with a variable-speed compressor. This compressor could be run at much lower speeds so that it was in operation for up to 90% of the time. It was shown that less electricity was consumed the more the compressor ran. The report discusses the aims of the work and presents details on the standard refrigerator used for the tests. The compressor normally used and the variable-speed compressor used in the test are described. Systems for temperature control and data acquisition during the tests are described. The results obtained are examined and the influence of various factors is discussed.

  11. Study on the CO2 electric driven fixed swash plate type compressor for eco-friendly vehicles

    Science.gov (United States)

    Nam, Donglim; Kim, Kitae; Lee, Jehie; Kwon, Yunki; Lee, Geonho

    2017-08-01

    The purpose of this study is to experiment and to performance analysis about the electric-driven fixed swash plate compressor using alternate refrigerant(R744). Comprehensive simulation model for an electric driven compressor using CO2 for eco-friendly vehicle is presented. This model consists of compression model and dynamic model. The compression model included valve dynamics, leakage, and heat transfer models. And the dynamic model included frictional loss between piston ring and cylinder wall, frictional loss between shoe and swash plate, frictional loss of bearings, and electric efficiency. Especially, because the efficiency of an electric parts(motor and inverter) in the compressor affects the loss of the compressor, the dynamo test was performed. We made the designed compressor, and tested the performance of the compressor about the variety pressure conditions. Also we compared the performance analysis result and performance test result.

  12. New technology of subsea and offshore compressor

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin

    2012-09-15

    Subsea compressor is a hot topic. Subsea compressor offers tremendous potentials, but also some obstacles. Active magnetic bearings installed inside the process gas allow the elimination of lubrication and seal systems. High-speed permanent- magnet motor directly drives centrifugal compressor to meet optimum speed, eliminating gear box. This design offers inherent machinery health monitoring features and very compact and reliable train. New technology of hermitically sealed direct drive centrifugal compressor for offshore and subsea applications are discussed and case studies for horizontal and vertical compressor train arrangements are presented. (orig.)

  13. Heat flows in piston compressors

    NARCIS (Netherlands)

    Lekic, U.; Kok, J.B.W.; van der Meer, T.H.; van Steenhoven, A.A.; Stoffels, G.G.M.

    2008-01-01

    Piston compressors are widely used in today's engineering applications. Among the most important applications is however the compression of thermal carrier gas in Rankine and Stirling refrigeration cycles. Fluids used in these cycles are commonly Ammonia and Helium. In order to improve the design

  14. Optimization of the working process of the axial compressor according to the criterion of efficiency

    Science.gov (United States)

    Baturin, O. V.; Popov, G. M.; Goryachkin, E. S.; Novikova, Yu D.

    2017-01-01

    The paper shows search results of the optimal shape of low pressure compressor blades of the industrial gas turbine plant using methods of computational fluid dynamics and multicriteria methods of mathematical optimization. The essence of the methods is that an increase in compressor efficiency should be achieved by increasing the degree of compression up to 2%, and reducing the air flow to 8% relative to basic engine parameters. However, the compressor design elements should be retained as maximally unchanged as possible. During the work, the calculation model of the workflow in the test compressor has been developed and verified in the NUMECA software package, the automated algorithm of the blades shape change has been also developed using a small number of variables, while maintaining its stress-strain state. It allows reducing the number of changeable variables more than twofold. As the result of this study, the option of compressor performance was found, which can increase its efficiency by 1.3% (abs.).

  15. Modeling and analysis of an open-drive Z-compressor

    Science.gov (United States)

    Ziviani, Davide; Groll, Eckhard A.

    2017-08-01

    A rotary Z-compressor prototype for compressed air applications has been developed and tested. The Z-compressor working process resembles the one of a two-stage rolling piston compressor where the stages are phased by half rotation. In contrary to the traditional rolling piston design, the vane in a Z-compressor is positioned parallel to the main shaft and not perpendicular. In order to understand the impact of leakage and frictional losses and improve the design of such machine, a mechanistic model has been developed to include governing equations within the working chambers (i.e., two suction chambers and two compression chambers), leakage flow models, detailed mechanical analysis, one-degree of freedom valve model, in-chamber heat transfer and an overall energy balance of the compressor shell. The model has been validated with preliminary experimental data and then exercised to identify the potential performance improvements over a range of clearances and working conditions.

  16. Comprehensive model of a hermetic reciprocating compressor

    Science.gov (United States)

    Yang, B.; Ziviani, D.; Groll, E. A.

    2017-08-01

    A comprehensive simulation model is presented to predict the performance of a hermetic reciprocating compressor and to reveal the underlying mechanisms when the compressor is running. The presented model is composed of sub-models simulating the in-cylinder compression process, piston ring/journal bearing frictional power loss, single phase induction motor and the overall compressor energy balance among different compressor components. The valve model, leakage through piston ring model and in-cylinder heat transfer model are also incorporated into the in-cylinder compression process model. A numerical algorithm solving the model is introduced. The predicted results of the compressor mass flow rate and input power consumption are compared to the published compressor map values. Future work will focus on detailed experimental validation of the model and parametric studies investigating the effects of structural parameters, including the stroke-to-bore ratio, on the compressor performance.

  17. Using helical compressors for coke gas condensation

    Energy Technology Data Exchange (ETDEWEB)

    Privalov, V E; Rezunenko, Yu I; Lelyanov, N V; Zarnitzkii, G Eh; Gordienko, A A; Derebenko, I F; Venzhega, A G; Leonov, N P; Gorokhov, N N

    1982-08-01

    Coke oven gas compression is discussed. Presently used multilevel piston compressors are criticized. The paper recommends using helical machines which combine advantages of using volume condensing compressors and compact high-efficiency centrifugal machines. Two kinds of helical compressors are evaluated: dry and oil-filled; their productivities and coke oven gas chemical composition are analyzed. Experiments using helical compressors were undertaken at the Yasinovskii plant. Flowsheet of the installation is shown. Performance results are given in a table. For all operating conditions content of insolubles in oil compounds is found to be lower than the acceptable value (0.08%). Compressor productivity measurements with variable manifold pressure are evaluated. Figures obtained show that efficient condensation of raw coke oven gas is possible. Increasing oil-filled compressor productivity is recommended by decreasing amount of oil injected and simultaneously increasing rotation speed. The dry helical compressor with water seal is found to be most promising for raw coke oven gas condensation. (10 refs.)

  18. An exergy method for compressor performance analysis

    Energy Technology Data Exchange (ETDEWEB)

    McGovern, J A; Harte, S [Trinity Coll., Dublin (Ireland)

    1995-07-01

    An exergy method for compressor performance analysis is presented. The purpose of this is to identify and quantify defects in the use of a compressor`s shaft power. This information can be used as the basis for compressor design improvements. The defects are attributed to friction, irreversible heat transfer, fluid throttling, and irreversible fluid mixing. They are described, on a common basis, as exergy destruction rates and their locations are identified. The method can be used with any type of positive displacement compressor. It is most readily applied where a detailed computer simulation program is available for the compressor. An analysis of an open reciprocating refrigeration compressor that used R12 refrigerant is given as an example. The results that are presented consist of graphs of the instantaneous rates of exergy destruction according to the mechanisms involved, a pie chart of the breakdown of the average shaft power wastage by mechanism, and a pie chart with a breakdown by location. (author)

  19. Meridional Considerations of the Centrifugal Compressor Development

    Directory of Open Access Journals (Sweden)

    C. Xu

    2012-01-01

    Full Text Available Centrifugal compressor developments are interested in using optimization procedures that enable compressor high efficiency and wide operating ranges. Recently, high pressure ratio and efficiency of the centrifugal compressors require impeller design to pay attention to both the blade angle distribution and the meridional profile. The geometry of the blades and the meridional profile are very important contributions of compressor performance and structure reliability. This paper presents some recent studies of meridional impacts of the compressor. Studies indicated that the meridional profiles of the impeller impact the overall compressor efficiency and pressure ratio at the same rotational speed. Proper meridional profiles can improve the compressor efficiency and increase the overall pressure ratio at the same blade back curvature.

  20. Pulse compressor with aberration correction

    Energy Technology Data Exchange (ETDEWEB)

    Mankos, Marian [Electron Optica, Inc., Palo Alto, CA (United States)

    2015-11-30

    In this SBIR project, Electron Optica, Inc. (EOI) is developing an electron mirror-based pulse compressor attachment to new and retrofitted dynamic transmission electron microscopes (DTEMs) and ultrafast electron diffraction (UED) cameras for improving the temporal resolution of these instruments from the characteristic range of a few picoseconds to a few nanoseconds and beyond, into the sub-100 femtosecond range. The improvement will enable electron microscopes and diffraction cameras to better resolve the dynamics of reactions in the areas of solid state physics, chemistry, and biology. EOI’s pulse compressor technology utilizes the combination of electron mirror optics and a magnetic beam separator to compress the electron pulse. The design exploits the symmetry inherent in reversing the electron trajectory in the mirror in order to compress the temporally broadened beam. This system also simultaneously corrects the chromatic and spherical aberration of the objective lens for improved spatial resolution. This correction will be found valuable as the source size is reduced with laser-triggered point source emitters. With such emitters, it might be possible to significantly reduce the illuminated area and carry out ultrafast diffraction experiments from small regions of the sample, e.g. from individual grains or nanoparticles. During phase I, EOI drafted a set of candidate pulse compressor architectures and evaluated the trade-offs between temporal resolution and electron bunch size to achieve the optimum design for two particular applications with market potential: increasing the temporal and spatial resolution of UEDs, and increasing the temporal and spatial resolution of DTEMs. Specialized software packages that have been developed by MEBS, Ltd. were used to calculate the electron optical properties of the key pulse compressor components: namely, the magnetic prism, the electron mirror, and the electron lenses. In the final step, these results were folded

  1. An evaluation of 1D loss model collections for the off-design performance prediction of automotive turbocharger compressors

    International Nuclear Information System (INIS)

    Harley, P; Spence, S; Early, J; Filsinger, D; Dietrich, M

    2013-01-01

    Single-zone modelling is used to assess different collections of impeller 1D loss models. Three collections of loss models have been identified in literature, and the background to each of these collections is discussed. Each collection is evaluated using three modern automotive turbocharger style centrifugal compressors; comparisons of performance for each of the collections are made. An empirical data set taken from standard hot gas stand tests for each turbocharger is used as a baseline for comparison. Compressor range is predicted in this study; impeller diffusion ratio is shown to be a useful method of predicting compressor surge in 1D, and choke is predicted using basic compressible flow theory. The compressor designer can use this as a guide to identify the most compatible collection of losses for turbocharger compressor design applications. The analysis indicates the most appropriate collection for the design of automotive turbocharger centrifugal compressors

  2. Flow Range of Centrifugal Compressor Being Extended

    Science.gov (United States)

    Skoch, Gary J.

    2001-01-01

    General Aviation will benefit from turbine engines that are both fuel-efficient and reliable. Current engines fall short of their potential to achieve these attributes. The reason is compressor surge, which is a flow stability problem that develops when the compressor is subjected to conditions that are outside of its operating range. Compressor surge can occur when fuel flow to the engine is increased, temporarily back pressuring the compressor and pushing it past its stability limit, or when the compressor is subjected to inlet flow-field distortions that may occur during takeoff and landing. Compressor surge can result in the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. Unfortunately, the most efficient operating line for the compressor is usually closer to its stability limit line than it is to the line that provides an adequate margin of safety. A wider stable flow range will permit operation along the most efficient operating line of the compressor, improving the specific fuel consumption of the engine and reducing emissions. The NASA Glenn Research Center is working to extend the stable flow range of the compressor. Significant extension has been achieved in axial compressors by injecting air upstream of the compressor blade rows. Recently, the technique was successfully applied to a 4:1 pressure ratio centrifugal compressor by injecting streams of air into the diffuser. Both steady and controlled unsteady injection were used to inject air through the diffuser shroud surface and extend the range. Future work will evaluate the effect of air injection through the diffuser hub surface and diffuser vanes with the goal of maximizing the range extension while minimizing the amount of injected air that is required.

  3. Comparative Study of Unsteady Flows in a Transonic Centrifugal Compressor with Vaneless and Vaned Diffusers

    Directory of Open Access Journals (Sweden)

    Cui Michael M.

    2005-01-01

    Full Text Available To reduce vibration and noise level, the impeller and diffuser blade numbers inside an industrial compressor are typically chosen without common divisors. The shapes of volutes or collectors in these compressors are also not axis-symmetric. When impeller blades pass these asymmetric structures, the flow field in the compressor is time-dependent and three-dimensional. To obtain a fundamental physical understanding of these three-dimensional unsteady flow fields and assess their impact on the compressor performance, the flow field inside the compressors needs to be studied as a whole to include asymmetric and unsteady interaction between the compressor components. In the current study, a unified three-dimensional numerical model was built for a transonic centrifugal compressor including impeller, diffusers, and volute. HFC 134a was used as the working fluid. The thermodynamic and transport properties of the refrigerant gas were modeled by the Martin-Hou equation of state and power laws, respectively. The three-dimensional unsteady flow field was simulated with a Navier-Stokes solver using the k−ϵ turbulent model. The overall performance parameters are obtained by integrating the field quantities. Both the unsteady flow field and the overall performance are analyzed comparatively for each component. The compressor was tested in a water chiller system instrumented to obtain both the overall performance data and local flow-field quantities. The experimental and numerical results agree well. The correlation between the overall compressor performance and local flow-field quantities is defined. The methodology developed and data obtained in these studies can be applied to the centrifugal compressor design and optimization.

  4. Double-yoke balanced compressor

    International Nuclear Information System (INIS)

    Durenec, P.

    1981-01-01

    A double-yoke balanced compressor for a cryogenic cooler that has only linear motion imparted to balanced piston and cylinder masses. A piston yoke is driven in the linear stroke direction by a piston axially offset crankshaft cam and a cylinder yoke is driven linearly by a cylinder axially offset crankshaft cam that is exactly offset 180 0 from the other cam. A large circular bushing in the compressor housing covers the entire outer cylinder head during linear operation to prevent blow by and to guide the cylinder linearly. The lower portion of the piston and cylinder connecting rods fit into linear guides that are further comprised of low molecular weight gas filled cavities to provide additional air bearing smoothness to the linear motion of the piston and cylinder

  5. Centrifugal and axial compressor control

    CERN Document Server

    McMillan, Gregory K

    2009-01-01

    Control engineers, mechanical engineers and mechanical technicians will learn how to select the proper control systems for axial and centrifugal compressors for proper throughput and surge control, with a particular emphasis on surge control. Readers will learn to understand the importance of transmitter speed, digital controller sample time, and control valve stroking time in helping to prevent surge. Engineers and technicians will find this book to be a highly valuable guide on compressor control schemes and the importance of mitigating costly and sometimes catastrophic surge problems. It can be used as a self-tutorial guide or in the classroom with the book's helpful end-of-chapter questions and exercises and sections for keeping notes.

  6. Magnetic power piston fluid compressor

    Science.gov (United States)

    Gasser, Max G. (Inventor)

    1994-01-01

    A compressor with no moving parts in the traditional sense having a housing having an inlet end allowing a low pressure fluid to enter and an outlet end allowing a high pressure fluid to exit is described. Within the compressor housing is at least one compression stage to increase the pressure of the fluid within the housing. The compression stage has a quantity of magnetic powder within the housing, is supported by a screen that allows passage of the fluid, and a coil for selectively providing a magnetic field across the magnetic powder such that when the magnetic field is not present the individual particles of the powder are separated allowing the fluid to flow through the powder and when the magnetic field is present the individual particles of the powder pack together causing the powder mass to expand preventing the fluid from flowing through the powder and causing a pressure pulse to compress the fluid.

  7. All-optical fiber compressor

    International Nuclear Information System (INIS)

    Ivanov, Luben M.

    2015-01-01

    A simple all-optical fiber compressor, based on an idea of dispersion management using a fiber of positive dispersion in the first part and of negative dispersion in the second one at the working wavelength, is investigated. The method allows a combination of the advantages of the classic fiber-grating and of the multisoliton compression. It is possible to improve substantially the quality of the compressed pulse compared to the multisoliton compression. The compression factor could be increased up to 2-2.5 times when the fraction of the input pulse energy appearing within the compressed pulse enhances more than 2 times. Thus, the peak power of the compressed pulse is able to increase about 5 times and the quality of the obtained pulses should be comparable with those obtained by the fiber-grating compressor

  8. Part load efficiency of packaged air-cooled water chillers with inverter driven scroll compressors

    International Nuclear Information System (INIS)

    Cecchinato, Luca

    2010-01-01

    In this paper different packaged air-cooled systems, operating on scroll compressors, are experimentally analysed from the point of view of the relation between energy efficiency and actual capacity. Single compressor, double compressors and double compressors with uneven volumetric capacity units are tested. Experimental tests demonstrated that cooling capacity control by means of variation of rotational speed is an suitable solution for improving the part load efficiency of these systems. Step capacity units obtained by splitting the system volumetric capacity between two compressors are also effective solutions. Nevertheless they appear to be more efficient than single inverter driven chillers only for part load conditions lower than 60%. In the analysed cooling capacity range (25-50 kW), tandem compressors chillers with one inverter driven compressor appear the most efficient solution combining rotational speed with step capacity control. Seasonal energy efficiency ratios were obtained with prEN 14825 calculation method confirming reduced energy consumption associated to continuous and step cooling capacity control.

  9. Air Conditioning Compressor Air Leak Detection by Image Processing Techniques for Industrial Applications

    Directory of Open Access Journals (Sweden)

    Pookongchai Kritsada

    2015-01-01

    Full Text Available This paper presents method to detect air leakage of an air conditioning compressor using image processing techniques. Quality of air conditioning compressor should not have air leakage. To test an air conditioning compressor leak, air is pumped into a compressor and then submerged into the water tank. If air bubble occurs at surface of the air conditioning compressor, that leakage compressor must be returned for maintenance. In this work a new method to detect leakage and search leakage point with high accuracy, fast, and precise processes was proposed. In a preprocessing procedure to detect the air bubbles, threshold and median filter techniques have been used. Connected component labeling technique is used to detect the air bubbles while blob analysis is searching technique to analyze group of the air bubbles in sequential images. The experiments are tested with proposed algorithm to determine the leakage point of an air conditioning compressor. The location of the leakage point was presented as coordinated point. The results demonstrated that leakage point during process could be accurately detected. The estimation point had error less than 5% compared to the real leakage point.

  10. Experimental Investigation of Diffuser Hub Injection to Improve Centrifugal Compressor Stability

    Science.gov (United States)

    Skoch, Gary J.

    2004-01-01

    Results from a series of experiments to investigate whether centrifugal compressor stability could be improved by injecting air through the diffuser hub surface are reported. The research was conducted in a 4:1 pressure ratio centrifugal compressor configured with a vane-island diffuser. Injector nozzles were located just upstream of the leading edge of the diffuser vanes. Nozzle orientations were set to produce injected streams angled at 8, 0 and +8 degrees relative to the vane mean camber line. Several injection flow rates were tested using both an external air supply and recirculation from the diffuser exit. Compressor flow range did not improve at any injection flow rate that was tested. Compressor flow range did improve slightly at zero injection due to the flow resistance created by injector openings on the hub surface. Leading edge loading and semi-vaneless space diffusion showed trends similar to those reported earlier from shroud surface experiments that did improve compressor flow range. Opposite trends are seen for hub injection cases where compressor flow range decreased. The hub injection data further explain the range improvement provided by shroud-side injection and suggest that different hub-side techniques may produce range improvement in centrifugal compressors.

  11. Algorithm for Controlling a Centrifugal Compressor

    Science.gov (United States)

    Benedict, Scott M.

    2004-01-01

    An algorithm has been developed for controlling a centrifugal compressor that serves as the prime mover in a heatpump system. Experimental studies have shown that the operating conditions for maximum compressor efficiency are close to the boundary beyond which surge occurs. Compressor surge is a destructive condition in which there are instantaneous reversals of flow associated with a high outlet-to-inlet pressure differential. For a given cooling load, the algorithm sets the compressor speed at the lowest possible value while adjusting the inlet guide vane angle and diffuser vane angle to maximize efficiency, subject to an overriding requirement to prevent surge. The onset of surge is detected via the onset of oscillations of the electric current supplied to the compressor motor, associated with surge-induced oscillations of the torque exerted by and on the compressor rotor. The algorithm can be implemented in any of several computer languages.

  12. Dense-plasma research using ballistic compressors

    International Nuclear Information System (INIS)

    Hess, H.

    1986-01-01

    An introduction is given to research on dense (or nonideal) plasmas which can be generated to advantage by ballistic compressors. Some properties of ballistic compressors are discussed especially in comparison with shock tubes. A short review is given on the history of these devices for high-pressure plasma generation. The present state of the art is reported including research on the two ZIE (Central Institute for Electron Physics) ballistic compressors. (author)

  13. Numerical simulation of radial compressor stage

    Science.gov (United States)

    Syka, T.; Luňáček, O.

    2013-04-01

    Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  14. Numerical simulation of radial compressor stage

    OpenAIRE

    Luňáček O.; Syka T.

    2013-01-01

    Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  15. Numerical simulation of radial compressor stage

    Directory of Open Access Journals (Sweden)

    Luňáček O.

    2013-04-01

    Full Text Available Article describes numerical simulations of air flow in radial compressor stage in NUMECA CFD software. In simulations geometry variants with and without seals are used. During tasks evaluating was observed seals influence on flow field and performance parameters of compressor stage. Also is described CFDresults comparison with results from design software based on experimental measurements and monitoring of influence of seals construction on compressor stage efficiency.

  16. Design features of fans, blowers, and compressors

    Science.gov (United States)

    Cheremisinoff, N. P.; Cheremisinoff, P. N.

    Fan engineering and compression machines are discussed. Basic aspects of fan performance and design are reviewed, and the design and performance characteristics of radial-flow fans, axial-flow fans, and controllable pitch fans are examined in detail. Air-conditioning systems are discussed, and noise, vibration, and mechanical considerations in fans are extensively examined. The thermodynamic principles governing compression machines are reviewed, and piston compressors, rotary compressors, blowers, and centrifugal compressors are discussed.

  17. Modulation method of scroll compressor based on suction gas bypass

    International Nuclear Information System (INIS)

    Wang Baolong; Han Linjun; Shi Wenxing; Li Xianting

    2012-01-01

    The air conditioners and heat pumps tend to work in much mild environments and part load situations rather than provide the rated full capacity under severe rated testing conditions. Both the capacity and inner compression ratio of the compressor should be regulated according to the working condition for higher energy efficiency and occupants’ comfort. A potential modulating technology of the scroll compressor, suction gas bypass, is investigated in this paper. The principle and operation method are illuminated and the adaptability is validated by experiments and simulations. As a conclusion, an appropriate suction gas bypass can reduce the inner compression loss of the scroll compressor under over compression conditions, enhance the system COP and also largely decrease the heating/cooling capacity of the refrigeration/heat pump system. - Highlights: ► Suction gas bypass (SGB) is an effective regulating method of scroll compressor. ► SGB reduces the inner compression loss under over compression conditions. ► SGB largely decreases the heating/cooling capacity of the refrigeration system.

  18. Numerical analysis on centrifugal compressor with membrane type dryer

    Science.gov (United States)

    Razali, M. A.; Zulkafli, M. F.; Mat Isa, N.; Subari, Z.

    2017-09-01

    Moisture content is a common phenomenon in industrial processes especially in oil and gas industries. This contaminant has a lot of disadvantages which can lead to mechanical failure DEC (Deposition, Erosion & Corrosion) problems. To overcome DEC problem, this study proposed to design a centrifugal compressor with a membrane type dryer to reduce moisture content of a gas. The effectiveness of such design has been analyzed in this study using Computational Fluid Dynamics (CFD) approach. Numerical scheme based on multiphase flow technique is used in ANSYS Fluent software to evaluate the moisture content of the gas. Through this technique, two kind of centrifugal compressor, with and without membrane type dryer has been tested. The results show that the effects of pressure on dew point temperature of the gas change the composition of its moisture content, where high value lead more condensation to occur. However, with the injection of cool dry gas through membrane type dryer in the centrifugal compressor, the pressure and temperature of moisture content as well as mass fraction of H2O in centrifugal compressor show significant reduction.

  19. Control and data acquisition system for rotary compressor

    Directory of Open Access Journals (Sweden)

    Buczaj Marcin

    2017-01-01

    Full Text Available The rotary compressor (crimping machine is a machine designed for making hollow forgings. The rotary compressor is a prototype device designed and built at the Technical University of Lublin. The compressor is dedicated to perform laboratory tests related to the hollow forgings of various shapes using different materials. Since the rotary compressor is an experimental device, there is no control and acquisition data system available. The article presents the concept and the capabilities of the computer control and data acquisition system supporting rotary compressing process. The main task of software system is acquisition of force and kinetic parameters related to the analysed process of the rotary forging compression. The software allows the user to declare the course of the forming forgings. This system allows current recording and analysis of four physical values: feed rate (speed of working head movement, hydraulic oil pressure at inlet and outlet of hydraulic cylinder and the torque of engine. Application functions can be divided into three groups: the configuration of the pressing process, the acquisition and analysis of data from the pressing process and the recording and presentation of stored results. The article contains a detailed description about hardware and software implementation of mentioned functions.

  20. Small Displacement, Long Life On-Orbit Compressor Design and Fabrication

    Science.gov (United States)

    Gerlach, C. R.; Schroeder, E. C.; Deffenbaugh, D. D.; Masetta, J. P.

    1989-01-01

    The focus is the generation of technology and fabrication of prototype hardware applicable to seven Space Station compressor system applications. The compressors are of the single acting reciprocating piston type and, in general, may be termed miniature in size compared with normal commercially available equipment. The initial technology development is focused on improved valve designs, and the control of pulsations and heating effects in order to increase compressor efficiency and reduce cycle temperatures, thus permitting significantly increased stage pressure ratios. The initial test compressor was successfully operated at pressure ratios of up to 50:1, and this significant extension of allowable pressure ratio will result in a reduction of the number of required stages and, hence, total hardware thereby reducing system weight and volume. These experiments have also identified the need to employ low shaft speeds, on the order of 250 to 500 rpm, to enhance heat transfer and increase life. The prototype compressor currently being designed, is to be driven by a low-speed brushless dc motor sealed in a case common to the compressor drive mechanism case. The compressor and motor case will communicate with stage suction pressure so that any minor gas leakage past the piston rings will be returned to the suction. Emphasis in this prototype design is being placed on simplicity, durability, commonality of components, and high efficiency.

  1. Investigations on pneumatically forced-actuated compressor valves

    Science.gov (United States)

    Stöckel, Christian; Thomas, Christiane; Nickl, Jörg; Hesse, Ullrich

    2017-08-01

    In the present paper the performance of a novel designed valve for reciprocating piston machines is investigated, which makes existing compressors utilizable for operating as expander. Three design parameters were identified as critical for the valves performance particularly in forced actuated mode. Within a numerical simulation a study on the crucial geometrical parameters, the influence could be observed. Afterwards the experimental setup for the integral test of the valve design is presented and also additional tests for single valve components.

  2. Modernizing the 5G 100/8 piston compressor by means of directly streaming valves

    Energy Technology Data Exchange (ETDEWEB)

    Tsvetanov, Ts.; Stoyanov, I.

    1988-02-01

    Deals with 5G 100/8 air compressors which, despite long service and lack of spare parts, are still widely used in Bulgarian underground coal mines. K-4-10 ring-type valves are in particularly short supply; maintenance engineers have been forced to modify the compresors. Initially, Bulgarian KP-3.1 valves with direct air streaming replaced the K-4-10; these were later replaced by PIK-220 and PIK-220A valves. Tests on overhauled compressors have shown that replacing the KP-3.1 with the PIK-220 or PIK-220A can result in a saving of up to 100,000 kWh of electricity per compressor. Details of reconstruction and testing of piston compressors are included. 10 refs.

  3. Control of Surge in Centrifugal Compressors by Active Magnetic Bearings Theory and Implementation

    CERN Document Server

    Yoon, Se Young; Allaire, Paul E

    2013-01-01

    Control of Surge in Centrifugal Compressors by Active Magnetic Bearings sets out the fundamentals of integrating the active magnetic bearing (AMB) rotor suspension technology in compressor systems, and describes how this relatively new bearing technology can be employed in the active control of compressor surge. The authors provide a self-contained and comprehensive review of rotordynamics and the fundamentals of the AMB technology. The active stabilization of compressor surge employing AMBs in a machine is fully explored, from the modeling of the instability and the design of feedback controllers, to the implementation and experimental testing of the control algorithms in a specially-constructed, industrial-size centrifugal compression system. The results of these tests demonstrate the great potential of the new surge control method developed in this text. This book will be useful for engineers in industries that involve turbocompressors and magnetic bearings, as well as for researchers and graduate students...

  4. 30 CFR 75.344 - Compressors.

    Science.gov (United States)

    2010-07-01

    ... Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Ventilation § 75.344 Compressors. (a) Except compressors that are...), shall be equipped with a heat activated fire suppression system meeting the requirements of 75.1107-3...

  5. 40 CFR 63.1031 - Compressors standards.

    Science.gov (United States)

    2010-07-01

    ... the compressor drive shaft seal to a process or a fuel gas system or to a closed vent system that... specified in the referencing subpart. (b) Seal system standard. Each compressor shall be equipped with a seal system that includes a barrier fluid system and that prevents leakage of process fluid to the...

  6. Air compressor efficiency in a Vietnamese enterprise

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ming [3E and T International, Suite 1506, Building No. 10, Luo Ma Shi Street, Xuan Wu District, Beijing 100052 (China)

    2009-06-15

    Compressed air systems in a Vietnamese footwear manufacturing enterprise consume about 10% of enterprise's total electric power supply. Energy efficiency of these air compressor systems, either equipped with new and efficient compressors or old and inefficient ones, can only reach between 5% and 10%. In other words, regardless whatever air compressors were installed, energy loss from the compressor systems was over 80%. This study discovered that energy loss was due to non-optimized operations of the air compressor systems and air leakages. The objectives of the paper are to uncover energy saving potential in Vietnamese air compressor systems, demonstrate methodologies used in the auditing and assessment, share auditing and assessment results, and serve a guide on how to analyze energy efficiency in a compressed air system. This paper concludes that energy efficiency investment in air compressor systems in the Vietnamese enterprise could be extremely cost-effective. If the enterprise invests USD 84,000 in the air compressors to improve efficiency performance, the investment capital will be recovered in about six months. The net present value of the investment will be about USD 864,000 at a discount rate of 12%. (author)

  7. Air compressor efficiency in a Vietnamese enterprise

    Energy Technology Data Exchange (ETDEWEB)

    Yang Ming [3E and T International, Suite 1506, Building No. 10, Luo Ma Shi Street, Xuan Wu District, Beijing 100052 (China)], E-mail: ming.yang7@gmail.com

    2009-06-15

    Compressed air systems in a Vietnamese footwear manufacturing enterprise consume about 10% of enterprise's total electric power supply. Energy efficiency of these air compressor systems, either equipped with new and efficient compressors or old and inefficient ones, can only reach between 5% and 10%. In other words, regardless whatever air compressors were installed, energy loss from the compressor systems was over 80%. This study discovered that energy loss was due to non-optimized operations of the air compressor systems and air leakages. The objectives of the paper are to uncover energy saving potential in Vietnamese air compressor systems, demonstrate methodologies used in the auditing and assessment, share auditing and assessment results, and serve a guide on how to analyze energy efficiency in a compressed air system. This paper concludes that energy efficiency investment in air compressor systems in the Vietnamese enterprise could be extremely cost-effective. If the enterprise invests USD 84,000 in the air compressors to improve efficiency performance, the investment capital will be recovered in about six months. The net present value of the investment will be about USD 864,000 at a discount rate of 12%.

  8. Air compressor efficiency in a Vietnamese enterprise

    International Nuclear Information System (INIS)

    Yang Ming

    2009-01-01

    Compressed air systems in a Vietnamese footwear manufacturing enterprise consume about 10% of enterprise's total electric power supply. Energy efficiency of these air compressor systems, either equipped with new and efficient compressors or old and inefficient ones, can only reach between 5% and 10%. In other words, regardless whatever air compressors were installed, energy loss from the compressor systems was over 80%. This study discovered that energy loss was due to non-optimized operations of the air compressor systems and air leakages. The objectives of the paper are to uncover energy saving potential in Vietnamese air compressor systems, demonstrate methodologies used in the auditing and assessment, share auditing and assessment results, and serve a guide on how to analyze energy efficiency in a compressed air system. This paper concludes that energy efficiency investment in air compressor systems in the Vietnamese enterprise could be extremely cost-effective. If the enterprise invests USD 84,000 in the air compressors to improve efficiency performance, the investment capital will be recovered in about six months. The net present value of the investment will be about USD 864,000 at a discount rate of 12%.

  9. A high pressure centrifugal oxygen compressor

    International Nuclear Information System (INIS)

    Larsen, L.P.

    1986-01-01

    The application of a centrifugal compressor train to 5860 kPa(g) (850 psig) for a coal gasification plant is discussed. Special considerations in the application, installation, and operation of the equipment are presented. Discussion includes such topics as compressor controls, machinery protection, noise, personnel safety, and operation of the equipment

  10. High frequency dynamics in centrifugal compressors

    NARCIS (Netherlands)

    Twerda, A.; Meulendijks, D.; Smeulers, J.P.M.; Handel, R. van den; Lier, L.J. van

    2008-01-01

    Problems with centrifugal compressors relating to high frequency, i.e. Blade passing frequency (BPF) are increasing. Pulsations and vibrations generated in centrifugal compressors can lead to nuisance, due to strong tonal noise, and even breakdown. In several cases the root cause of a failure or a

  11. Modeling and control of compressor flow instabilities

    NARCIS (Netherlands)

    Willems, F.P.T.; Jager, de A.G.

    1999-01-01

    Compressors are widely used for the pressurization of fluids. Applications involve air compression for use in aircraft engines and pressurization and transportation of gas in the process and chemical industries. The article focuses on two commonly used types of continuous flow compressors: the axial

  12. Fast reversible wavelet image compressor

    Science.gov (United States)

    Kim, HyungJun; Li, Ching-Chung

    1996-10-01

    We present a unified image compressor with spline biorthogonal wavelets and dyadic rational filter coefficients which gives high computational speed and excellent compression performance. Convolutions with these filters can be preformed by using only arithmetic shifting and addition operations. Wavelet coefficients can be encoded with an arithmetic coder which also uses arithmetic shifting and addition operations. Therefore, from the beginning to the end, the while encoding/decoding process can be done within a short period of time. The proposed method naturally extends form the lossless compression to the lossy but high compression range and can be easily adapted to the progressive reconstruction.

  13. Refrigeration system having standing wave compressor

    Science.gov (United States)

    Lucas, Timothy S.

    1992-01-01

    A compression-evaporation refrigeration system, wherein gaseous compression of the refrigerant is provided by a standing wave compressor. The standing wave compressor is modified so as to provide a separate subcooling system for the refrigerant, so that efficiency losses due to flashing are reduced. Subcooling occurs when heat exchange is provided between the refrigerant and a heat pumping surface, which is exposed to the standing acoustic wave within the standing wave compressor. A variable capacity and variable discharge pressure for the standing wave compressor is provided. A control circuit simultaneously varies the capacity and discharge pressure in response to changing operating conditions, thereby maintaining the minimum discharge pressure needed for condensation to occur at any time. Thus, the power consumption of the standing wave compressor is reduced and system efficiency is improved.

  14. Centrifugal compressor design for electrically assisted boost

    International Nuclear Information System (INIS)

    Yang, M Y; Martinez-Botas, R F; Zhuge, W L; Qureshi, U; Richards, B

    2013-01-01

    Electrically assisted boost is a prominent method to solve the issues of transient lag in turbocharger and remains an optimized operation condition for a compressor due to decoupling from turbine. Usually a centrifugal compressor for gasoline engine boosting is operated at high rotational speed which is beyond the ability of an electric motor in market. In this paper a centrifugal compressor with rotational speed as 120k RPM and pressure ratio as 2.0 is specially developed for electrically assisted boost. A centrifugal compressor including the impeller, vaneless diffuser and the volute is designed by meanline method followed by 3D detailed design. Then CFD method is employed to predict as well as analyse the performance of the design compressor. The results show that the pressure ratio and efficiency at design point is 2.07 and 78% specifically

  15. The X-40 sub-scale technology demonstrator and its U.S. Army CH-47 Chinook helicopter mothership fly

    Science.gov (United States)

    2000-01-01

    The X-40 sub-scale technology demonstrator and its U.S. Army CH-47 Chinook helicopter mothership fly over a dry lakebed runway during a captive-carry test flight from NASA's Dryden Flight Research Center, Edwards, California. The X-40 is attached to a sling which is suspended from the CH-47 by a 110-foot-long cable during the tests, while a small parachute trails behind to provide stability. The captive carry flights are designed to verify the X-40's navigation and control systems, rigging angles for its sling, and stability and control of the helicopter while carrying the X-40 on a tether. Following a series of captive-carry flights, the X-40 made free flights from a launch altitude of about 15,000 feet above ground, gliding to a fully autonomous landing. The X-40 is an unpowered 82 percent scale version of the X-37, a Boeing-developed spaceplane designed to demonstrate various advanced technologies for development of future lower-cost access to space vehicles. The X-37 will be carried into space aboard a space shuttle and then released to perform various maneuvers and a controlled re-entry through the Earth's atmosphere to an airplane-style landing on a runway, controlled entirely by pre-programmed computer software.

  16. Research on Noise Reduction of Reed Valves of a Hermetic Refrigerator Compressor

    Science.gov (United States)

    He, Zhilong; Chen, Qian; Li, Dantong; Wang, Ju; Xia, Pu; Wang, Tao

    2017-08-01

    The noise level of the refrigerator compressor has received more and more attention in recent years. As the key component of a compressor, reed valve is its main noise source. In this paper, a new noise reduction technology of coating on reed valve surface is proposed and verified by experiments. Firstly, the reed valves were coated, and their surface characteristics were checked. Then, the refrigerator compressor p-V diagram test was carried out to investigate the influence of doped diamond-like carbon (DLC) coating on power consumption. Finally, the noise test rig for the refrigerator compressor was set up. Based on the standard test method, noise spectrum was measured in a semi-anechoic room under standard working condition. Research results showed that the compressor noise was significantly reduced by 1.8dB (A) after coating. Moreover, the effect of aerodynamic noise reduction at suction side is better than that at discharge side. However, the influence of the film thickness on noise reduction value is little. The COP was reduced by 0.6% as compared to the compressor with uncoated reed valves.

  17. 80 K - Helium circuit with innovative, gas-bearing, oil-free turbo compressor. Conception, realization, commissioning and test of the 80 K refrigeration supply for the superconducting electron source at HZB; 80 K - Helium-Kreis mit innovativem, gasgelagertem, oelfreiem Turbokompressor. Konzeption, Realisierung, Inbetriebnahme und Test der 80 K-Kaelteversorgung fuer die supraleitenden Elektronenquelle am HZB

    Energy Technology Data Exchange (ETDEWEB)

    Gloeckner, Felix [Helmholtz-Zentrum Berlin fuer Materialien und Energie GmbH, Berlin (Germany)

    2017-07-01

    The system presented in this paper supplies the test module for the superconducting electron source (GunLab) at the Helmholtz-Zentrum Berlin (HZB) with 500 W cooling capacity at 80 K.Since direct evaporation of liquid nitrogen in the module is not desirable for safety reasons, the system operates with an intermediate helium circuit. In order to use not only the latent cold of liquid nitrogen, but also the sensitive component, a new concept consisting of a dual heat exchanger and a bath cryostat is used. The coldbox also contains an adjustable bypass with integrated electric heater for test purposes.A new type of warm compressor is used to circulate the helium. The turbo compressor is oil-free, gas-stored and in helium-tight semi-hermetic design. In order to take advantage of these unique properties, Fischer Engineering AG has adapted the turbo compressor for use with helium.The paper concludes with a test of the system and an insight into the current operating experience, as well as a preview of the next, larger version of bERLinPro. [German] Die in diesem Paper vorgestellte Anlage versorgt das Testmodul fuer die supraleitende Elektronenquelle (GunLab) am Helmholtz-Zentrum Berlin (HZB) mit 500 W Kuehlleistung bei 80 K. Da eine Direktverdampfung von Fluessigstickstoff im Modul aus Sicherheitsgruenden nicht erwuenscht ist, arbeitet die Anlage mit einem Heliumzwischenkreis. Um nicht nur die latente Kaelte des fluessigen Stickstoffs, sondern auch den sensiblen Anteil zu nutzen, wird ein neues Konzept, bestehend aus einem Dualwaermeuebertrager und einem Badkryostaten verwendet. Die Coldbox enthaelt fuer Testzwecke darueber hinaus einen regelbaren Bypass mit inte-griertem elektrischem Heizer. Fuer die Umwaelzung des Heliums kommt eine neue Art eines warmen Kompressors zum Einsatz. Der Turbokom-pressor ist oelfrei, gasgelagert und in heliumdichter halb-hermetischer Bauweise ausgefuehrt. Um dessen, in dieser Leistungsklasse einzigartigen Eigenschaften zu nutzen, wurde der

  18. Utility advanced turbine systems (ATS) technology readiness testing -- Phase 3. Annual report, October 1, 1996--September 30, 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  19. Construct Validity and Reliability of the SARA Gait and Posture Sub-scale in Early Onset Ataxia

    Directory of Open Access Journals (Sweden)

    Tjitske F. Lawerman

    2017-12-01

    Full Text Available Aim: In children, gait and posture assessment provides a crucial marker for the early characterization, surveillance and treatment evaluation of early onset ataxia (EOA. For reliable data entry of studies targeting at gait and posture improvement, uniform quantitative biomarkers are necessary. Until now, the pediatric test construct of gait and posture scores of the Scale for Assessment and Rating of Ataxia sub-scale (SARA is still unclear. In the present study, we aimed to validate the construct validity and reliability of the pediatric (SARAGAIT/POSTURE sub-scale.Methods: We included 28 EOA patients [15.5 (6–34 years; median (range]. For inter-observer reliability, we determined the ICC on EOA SARAGAIT/POSTURE sub-scores by three independent pediatric neurologists. For convergent validity, we associated SARAGAIT/POSTURE sub-scores with: (1 Ataxic gait Severity Measurement by Klockgether (ASMK; dynamic balance, (2 Pediatric Balance Scale (PBS; static balance, (3 Gross Motor Function Classification Scale -extended and revised version (GMFCS-E&R, (4 SARA-kinetic scores (SARAKINETIC; kinetic function of the upper and lower limbs, (5 Archimedes Spiral (AS; kinetic function of the upper limbs, and (6 total SARA scores (SARATOTAL; i.e., summed SARAGAIT/POSTURE, SARAKINETIC, and SARASPEECH sub-scores. For discriminant validity, we investigated whether EOA co-morbidity factors (myopathy and myoclonus could influence SARAGAIT/POSTURE sub-scores.Results: The inter-observer agreement (ICC on EOA SARAGAIT/POSTURE sub-scores was high (0.97. SARAGAIT/POSTURE was strongly correlated with the other ataxia and functional scales [ASMK (rs = -0.819; p < 0.001; PBS (rs = -0.943; p < 0.001; GMFCS-E&R (rs = -0.862; p < 0.001; SARAKINETIC (rs = 0.726; p < 0.001; AS (rs = 0.609; p = 0.002; and SARATOTAL (rs = 0.935; p < 0.001]. Comorbid myopathy influenced SARAGAIT/POSTURE scores by concurrent muscle weakness, whereas comorbid myoclonus predominantly influenced

  20. Improvement in oil seal performance of gas compressor in HTTR

    International Nuclear Information System (INIS)

    Oyama, Sunao; Hamamoto, Shimpei; Nemoto, Takahiro; Sekita, Kenji; Isozaki, Minoru; Emori, Kouichi; Ohta, Yukimaru; Mizushima, Toshihiko; Kaneshiro, Noriyuki; Ito, Yoshiteru; Yamamoto, Hideo

    2007-08-01

    High-Temperature engineering Test Reactor (HTTR) built by Japan Atomic Energy Agency (JAEA) has reciprocating compressor commonly used to extract and discharge helium gas into primary/secondary coolant helium loop from helium purification system. Piston rod seal of the compressor consist of several components to prevent coolant leak. However, rod seal system has weak reliability during long term operation due to repeated leakage of seal oil in operation. As a result of investigations, leakage's root is found in that seal were used in a range beyond limit sliding properties of seal material. For this reason, a lip of the seal was worn and transformed itself and was not able to sustain a seal function. Therefore, through tests using facility actual equipment for endurance of candidate materials, one seal material were chosen for long term operation. (author)

  1. A High Reliability Gas-driven Helium Cryogenic Centrifugal Compressor

    CERN Document Server

    Bonneton, M; Gistau-Baguer, Guy M; Turcat, F; Viennot, P

    1998-01-01

    A helium cryogenic compressor was developed and tested in real conditions in 1996. The achieved objective was to compress 0.018 kg/s Helium at 4 K @ 1000 Pa (10 mbar) up to 3000 Pa (30 mbar). This project was an opportunity to develop and test an interesting new concept in view of future needs. The main features of this new specific technology are described. Particular attention is paid to the gas bearing supported rotor and to the pneumatic driver. Trade off between existing technologies and the present work are presented with special stress on the bearing system and the driver. The advantages are discussed, essentially focused on life time and high reliability without maintenance as well as non pollution characteristic. Practical operational modes are also described together with the experimental performances of the compressor. The article concludes with a brief outlook of future work.

  2. Performance estimates for the Space Station power system Brayton Cycle compressor and turbine

    Science.gov (United States)

    Cummings, Robert L.

    1989-01-01

    The methods which have been used by the NASA Lewis Research Center for predicting Brayton Cycle compressor and turbine performance for different gases and flow rates are described. These methods were developed by NASA Lewis during the early days of Brayton cycle component development and they can now be applied to the task of predicting the performance of the Closed Brayton Cycle (CBC) Space Station Freedom power system. Computer programs are given for performing these calculations and data from previous NASA Lewis Brayton Compressor and Turbine tests is used to make accurate estimates of the compressor and turbine performance for the CBC power system. Results of these calculations are also given. In general, calculations confirm that the CBC Brayton Cycle contractor has made realistic compressor and turbine performance estimates.

  3. Multi-disciplinary design optimization and performance evaluation of a single stage transonic axial compressor

    International Nuclear Information System (INIS)

    Lee, Sae Il; Lee, Dong Ho; Kim, Kyu Hong; Park, Tae Choon; Lim, Byeung Jun; Kang, Young Seok

    2013-01-01

    The multidisciplinary design optimization method, which integrates aerodynamic performance and structural stability, was utilized in the development of a single-stage transonic axial compressor. An approximation model was created using artificial neural network for global optimization within given ranges of variables and several design constraints. The genetic algorithm was used for the exploration of the Pareto front to find the maximum objective function value. The final design was chosen after a second stage gradient-based optimization process to improve the accuracy of the optimization. To validate the design procedure, numerical simulations and compressor tests were carried out to evaluate the aerodynamic performance and safety factor of the optimized compressor. Comparison between numerical optimal results and experimental data are well matched. The optimum shape of the compressor blade is obtained and compared to the baseline design. The proposed optimization framework improves the aerodynamic efficiency and the safety factor.

  4. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-04-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer conflation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. The objective of this task is to design 7H and 9H compressor rotor and stator structures with the goal of achieving high efficiency at lower cost and greater durability by applying proven GE Power Systems (GEPS) heavy-duty use design practices. The designs will be based on the GE Aircraft Engines (GEAE) CF6-80C2 compressor. Transient and steady-state thermo-mechanical stress analyses will be run to ensure compliance with GEPS life standards. Drawings will be prepared for forgings, castings, machining, and instrumentation for full speed, no load (FSNL) tests of the first unit on both 9H and 7H applications.

  5. 33 CFR 154.826 - Vapor compressors and blowers.

    Science.gov (United States)

    2010-07-01

    ...) Excessive shaft bearing temperature. (d) If a centrifugal compressor, fan, or lobe blower handles vapor in... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Vapor compressors and blowers....826 Vapor compressors and blowers. (a) Each inlet and outlet to a compressor or blower which handles...

  6. Development of a sub-scale dynamics model for pressure relaxation of multi-material cells in Lagrangian hydrodynamics

    Directory of Open Access Journals (Sweden)

    Canfield T.R.

    2011-01-01

    Full Text Available We have extended the Sub-Scale Dynamics (SSD closure model for multi-fluid computational cells. Volume exchange between two materials is based on the interface area and a notional interface translation velocity, which is derived from a linearized Riemann solution. We have extended the model to cells with any number of materials, computing pressure-difference-driven volume and energy exchange as the algebraic sum of pairwise interactions. In multiple dimensions, we rely on interface reconstruction to provide interface areas and orientations, and centroids of material polygons. In order to prevent unphysically large or unmanageably small material volumes, we have used a flux-corrected transport (FCT approach to limit the pressure-driven part of the volume exchange. We describe the implementation of this model in two dimensions in the FLAG hydrodynamics code. We also report on Lagrangian test calculations, comparing them with others made using a mixed-zone closure model due to Tipton, and with corresponding calculations made with only single-material cells. We find that in some cases, the SSD model more accurately predicts the state of material in mixed cells. By comparing the algebraic forms of both models, we identify similar dependencies on state and dynamical variables, and propose explanations for the apparent higher fidelity of the SSD model.

  7. Vertical equilibrium with sub-scale analytical methods for geological CO2 sequestration

    KAUST Repository

    Gasda, S. E.

    2009-04-23

    Large-scale implementation of geological CO2 sequestration requires quantification of risk and leakage potential. One potentially important leakage pathway for the injected CO2 involves existing oil and gas wells. Wells are particularly important in North America, where more than a century of drilling has created millions of oil and gas wells. Models of CO 2 injection and leakage will involve large uncertainties in parameters associated with wells, and therefore a probabilistic framework is required. These models must be able to capture both the large-scale CO 2 plume associated with the injection and the small-scale leakage problem associated with localized flow along wells. Within a typical simulation domain, many hundreds of wells may exist. One effective modeling strategy combines both numerical and analytical models with a specific set of simplifying assumptions to produce an efficient numerical-analytical hybrid model. The model solves a set of governing equations derived by vertical averaging with assumptions of a macroscopic sharp interface and vertical equilibrium. These equations are solved numerically on a relatively coarse grid, with an analytical model embedded to solve for wellbore flow occurring at the sub-gridblock scale. This vertical equilibrium with sub-scale analytical method (VESA) combines the flexibility of a numerical method, allowing for heterogeneous and geologically complex systems, with the efficiency and accuracy of an analytical method, thereby eliminating expensive grid refinement for sub-scale features. Through a series of benchmark problems, we show that VESA compares well with traditional numerical simulations and to a semi-analytical model which applies to appropriately simple systems. We believe that the VESA model provides the necessary accuracy and efficiency for applications of risk analysis in many CO2 sequestration problems. © 2009 Springer Science+Business Media B.V.

  8. Control of Surge in Centrifugal Compressor by Using a Nozzle Injection System: Universality in Optimal Position of Injection Nozzle

    Directory of Open Access Journals (Sweden)

    Toshiyuki Hirano

    2012-01-01

    Full Text Available The passive control method for surge and rotating stall in centrifugal compressors by using a nozzle injection system was proposed to extend the stable operating range to the low flow rate. A part of the flow at the scroll outlet of a compressor was recirculated to an injection nozzle installed on the inner wall of the suction pipe of the compressor through the bypass pipe and injected to the impeller inlet. Two types of compressors were tested at the rotational speeds of 50,000 rpm and 60,000 rpm with the parameter of the circumferential position of the injection nozzle. The present experimental results revealed that the optimum circumferential position, which most effectively reduced the flow rate for the surge inception, existed at the opposite side of the tongue of the scroll against the rotational axis and did not depend on the compressor system and the rotational speeds.

  9. Compressor Has No Moving Macroscopic Parts

    Science.gov (United States)

    Gasser, Max

    1995-01-01

    Compressor containing no moving macroscopic parts functions by alternating piston and valve actions of successive beds of magnetic particles. Fabricated easily because no need for precisely fitting parts rotating or sliding on each other. Also no need for lubricant fluid contaminating fluid to be compressed. Compressor operates continuously, eliminating troublesome on/off cycling of other compressors, and decreasing consumption of energy. Phased cells push fluid from bottom to top, adding increments of pressure. Each cell contains magnetic powder particles loose when electromagnet coil deenergized, but tightly packed when coil energized.

  10. Compressor Part I: Measurement and Design Modeling

    Directory of Open Access Journals (Sweden)

    Thomas W. Bein

    1999-01-01

    method used to design the 125-ton compressor is first reviewed and some related performance curves are predicted based on a quasi-3D method. In addition to an overall performance measurement, a series of instruments were installed on the compressor to identify where the measured performance differs from the predicted performance. The measurement techniques for providing the diagnostic flow parameters are also described briefly. Part II of this paper provides predictions of flow details in the areas of the compressor where there were differences between the measured and predicted performance.

  11. Compressor ported shroud for foil bearing cooling

    Science.gov (United States)

    Elpern, David G [Los Angeles, CA; McCabe, Niall [Torrance, CA; Gee, Mark [South Pasadena, CA

    2011-08-02

    A compressor ported shroud takes compressed air from the shroud of the compressor before it is completely compressed and delivers it to foil bearings. The compressed air has a lower pressure and temperature than compressed outlet air. The lower temperature of the air means that less air needs to be bled off from the compressor to cool the foil bearings. This increases the overall system efficiency due to the reduced mass flow requirements of the lower temperature air. By taking the air at a lower pressure, less work is lost compressing the bearing cooling air.

  12. Experimental investigation of a forced response condition in a multistage compressor

    Science.gov (United States)

    Murray, William Louis, III

    The objective of this research is twofold. Firstly, the design, development, and construction of a test facility for a Honeywell APU-style centrifugal compressor was implemented, as well as the design and construction of an inlet flow experiment. Secondly, the aeromechanical response of an embedded stage in the Purdue 3-Stage axial research compressor was analyzed through a suite of different measurement techniques in the fulfillment of the end of the GUIde IV Consortium contract. The purpose of the first phase of Honeywell work was to comprehensively measure the flow field of an APU-style centrifugal compressor inlet through the use of Laser Doppler Velocimetry (LDV). A portion of a Honeywell supplied inlet was modified to provide optical access to the elbow, and a gas ejector system was designed and constructed to provide the same suction to the inlet that it would see during operation with the compressor. A performance and health monitoring electronics system was designed and purchased to support the testing of the Honeywell inlet ejector system and eventually it will be used for testing with a centrifugal compressor. Additionally, a secondary air and oil system has been designed and is currently being constructed in the test cell in preparation for the arrival of the Honeywell compressor this summer. An embedded rotor stage in the Purdue 3-stage compressor, with a Campbell diagram crossing of the 1T vibratory mode was analyzed with a suite of measurement systems. In addition to steady state compressor performance measurements, other types of measurements were used to characterize the aerodynamic forcing function for this forced response condition including: NSMS, high-frequency pressure transducers mounted in the casing and in a downstream stator, and cross-film thermal anemometry. Rotor geometry was measured by Aerodyne using an in-situ laser scanning technique. Vibrometry testing was performed at WPAFB to characterize safe operating speeds for stator

  13. Rotary Compressor Noise Analysis Using Mechanisms and Electromagnetics Coupled Approach

    OpenAIRE

    Chung, Jinah; Lee, Uiyoon; Lee, Jeongbae; Lee, Unseop; Han, Eunsil; Yoon, Jinhwan

    2016-01-01

    This research is conducted to investigate noise source and design low noise compressors. For improving energy efficiency, the rotary compressor with variable speed brushless DC motor is increasingly adopted for appliances. However brushless DC motor makes more compressor vibration than constant speed motor compressor at high speed operating condition. Therefore it is necessary to reduce noise and vibration for improving air conditioner quality. In this study, compressor’s noise and vibrat...

  14. Compressor noise control begins with design--Part 2

    International Nuclear Information System (INIS)

    Frank, L.

    1993-01-01

    Reduction of noise pollution at gas compressor stations associated with natural gas pipelines and distribution systems, has long been a complex problem. Specified noise levels of individual components tell nothing of the overall system when it is installed and placed in a site-specific setting. Further, testing for compliance performance guarantees is virtually impossible to conduct at a distant location because one cannot distinguish among various contributing noise sources. This paper develops a plan for calculating an estimate of sound generation from a compressor station and the methods for controlling and measuring sounds of individual components. It also classifies the types of noise and gives various methods of dealing with each noise type

  15. Performance Improvement of a Centrifugal Compressor by Passive Means

    Directory of Open Access Journals (Sweden)

    N. Sitaram

    2012-01-01

    Full Text Available The present experimental investigation deals with performance improvement of a low-speed centrifugal compressor by inexpensive passive means such as turbulence generator placed at different positions and partial shroud near the rotor blade tip. The experiments are carried out at three values of tip clearance, namely 2.2%, 5.1%, and 7.9% of rotor blade height at the exit. Performance tests are carried out for a total of 13 configurations. From these measurements, partial shroud is found to give the best performance. The improvement in the compressor performance may be due to the reduction of tip leakage flows by the small extension of partial shroud (2 mm on the pressure surface side. Although there is nominal change in performance due to turbulence generator (TG, TG has beneficial effect of increased operating range.

  16. Linear Gain for the Microbunching Instability in an RF Compressor

    International Nuclear Information System (INIS)

    Venturini, M.; Migliorati, M.; Ronsivalle, C.; Vaccarezza, C.

    2009-01-01

    Velocity (or rf) compression has been suggested as a technique for bunch compression complementary to the more established technique involving magnetic chicanes and represents an important research item being investigated at the SPARC test facility. One of the aspects of this technique still not sufficiently understood is its possible impact on the microbunching instability. The purpose of this report is to present the analytical framework for investigating this instability in rf compressors. We use methods similar to those successfully applied to magnetic compressors and derive some integral equations yielding the gain for the instability in linear approximation. The focus here is on the derivation of the relevant equations. Although examples of solutions to these equations are provided we defer a more comprehensive discussion of their implication to a future report. The present study is part of a larger effort for a more comprehensive investigation that eventually will include macroparticle simulations and experiments.

  17. Acoustical contribution calculation and analysis of compressor shell based on acoustic transfer vector method

    Science.gov (United States)

    Chen, Xiaol; Guo, Bei; Tuo, Jinliang; Zhou, Ruixin; Lu, Yang

    2017-08-01

    Nowadays, people are paying more and more attention to the noise reduction of household refrigerator compressor. This paper established a sound field bounded by compressor shell and ISO3744 standard field points. The Acoustic Transfer Vector (ATV) in the sound field radiated by a refrigerator compressor shell were calculated which fits the test result preferably. Then the compressor shell surface is divided into several parts. Based on Acoustic Transfer Vector approach, the sound pressure contribution to the field points and the sound power contribution to the sound field of each part were calculated. To obtain the noise radiation in the sound field, the sound pressure cloud charts were analyzed, and the contribution curves in different frequency of each part were acquired. Meanwhile, the sound power contribution of each part in different frequency was analyzed, to ensure those parts where contributes larger sound power. Through the analysis of acoustic contribution, those parts where radiate larger noise on the compressor shell were determined. This paper provides a credible and effective approach on the structure optimal design of refrigerator compressor shell, which is meaningful in the noise and vibration reduction.

  18. Development of compressor equipment for technologies of hydrocarbons extraction using nitrogen

    Directory of Open Access Journals (Sweden)

    G. V. Kirik

    2016-12-01

    Full Text Available This article provides an overview of the results of research and development work aimed at the development and implementation of technologies compressor using nitrogen to extract hydrocarbons. Nitrogen as the most affordable gas, is used as a neutral environment while performing a variety of works: gas injection into wells to stabilize the reservoir pressure in the development of oil and gas fields, gas condensate production, as well as the performance of repair work and testing of pipelines. A significant role is played by the use of nitrogen for extinguishing fires in coal mines. The implementation of these technologies requires the design and development of domestic production of the compressor equipment. The article gives some examples of developments of compressor stations based on screw and piston compressors, which meet modern requirements of efficiency, reliability, ergonomics and ecology, equipped with systems of control and regulation on the basis of controllers. The description and characteristics of the compressor equipment, and some results of the implementation compressors and technologies using nitrogen as a neutral environment.

  19. Determination of the Optimal Operating Parameters for the Jefferson Lab's Cryogenic Cold Compressor System

    International Nuclear Information System (INIS)

    Joe Wilson; Venkatarao Ganni; Dana Arenius; Jonathan Creel

    2004-01-01

    Jefferson Lab's (JLab) Continuous Electron Beam Accelerator Facility (CEBAF) and Free Electron Laser (FEL) are supported by 2 K helium refrigerator known as the Central Helium Liquefier (CHL), which maintains a constant low vapor pressure over the accelerators' large liquid helium inventory with a five-stage centrifugal compressor train. The cold compressor train operates with constrained discharge pressure and can be varied over a range of suction pressures and mass flows to meet the operational requirements of the two accelerators. Using data from commissioning and routine operations of the cold compressor system, the presented procedure predicts an operating point for each cold compressor such that maximum efficiency is attained for the overall cold compressor system for a given combination of mass flow and vapor pressure. The procedure predicts expected efficiency of the system and relative compressors speeds for operating vapor pressures from 4 to 2.5 kPa (corresponds to overall pressure ratios of 29 to 56) and flow rates of 135 g/s to 250 g/s. The results of the predictions are verified by test for a few operating conditions of mass flows and vapor pressures

  20. Insulation system in an integrated motor compressor

    Energy Technology Data Exchange (ETDEWEB)

    Sihvo, V.

    2010-07-01

    A high-speed and high-voltage solid-rotor induction machine provides beneficial features for natural gas compressor technology. The mechanical robustness of the machine enables its use in an integrated motor-compressor. The technology uses a centrifugal compressor, which is mounted on the same shaft with the high-speed electrical machine driving it. No gearbox is needed as the speed is determined by the frequency converter. The cooling is provided by the process gas, which flows through the motor and is capable of transferring the heat away from the motor. The technology has been used in the compressors in the natural gas supply chain in the central Europe. New areas of application include natural gas compressors working at the wellheads of the subsea gas reservoir. A key challenge for the design of such a motor is the resistance of the stator insulation to the raw natural gas from the well. The gas contains water and heavy hydrocarbon compounds and it is far harsher than the sales gas in the natural gas supply network. The objective of this doctoral thesis is to discuss the resistance of the insulation to the raw natural gas and the phenomena degrading the insulation. The presence of partial discharges is analyzed in this doctoral dissertation. The breakdown voltage of the gas is measured as a function of pressure and gap distance. The partial discharge activity is measured on small samples representing the windings of the machine. The electrical field behavior is also modeled by finite element methods. Based on the measurements it has been concluded that the discharges are expected to disappear at gas pressures above 4 - 5 bar. The disappearance of discharges is caused by the breakdown strength of the gas, which increases as the pressure increases. Based on the finite element analysis, the physical length of a discharge seen in the PD measurements at atmospheric pressure was approximated to be 40 - 120 mum. The chemical aging of the insulation when exposed to raw

  1. 40 CFR 65.112 - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ... the compressor stuffing box pressure at all times (except during periods of start-up, shutdown, or... process stream. (c) Barrier fluid system. The barrier fluid shall not be in light liquid service. Each...

  2. 40 CFR 265.1053 - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ...) Operated with the barrier fluid at a pressure that is at all times greater than the compressor stuffing box... purges the barrier fluid into a hazardous waste stream with no detectable emissions to atmosphere. (c...

  3. 40 CFR 264.1053 - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ... with the barrier fluid at a pressure that is at all times greater than the compressor stuffing box... purges the barrier fluid into a hazardous waste stream with no detectable emissions to atmosphere. (c...

  4. Aerospace Technology: Technical Data and Information on Foreign Test Facilities

    Science.gov (United States)

    1990-06-22

    referred to in English as the German Aerospace Research Establishment. Foreign acronyms and names with their translations are included in the list of...Unique Characteristics: None Applications/Current Programs: In 1963, the first in a long series of nozzle tests were conducted for SNECMA’s ATAR 9C and...HP compressor RB- 199, IP compressor RB- 199, transonic compressor (single-stage), transonic compressor (six-stage), and ATAR compressor. Turbine

  5. Study on the coupling performance of a turboexpander compressor applied in cryogenic reverse Brayton air refrigerator

    International Nuclear Information System (INIS)

    Yang, Shanju; Chen, Shuangtao; Chen, Xingya; Zhang, Xingqun; Hou, Yu

    2016-01-01

    Highlights: • Numerical simulations on expansion and compression processes were carried out. • A coupling model was built based on analysis and simulation and verified by test. • Relations and interactions among coupling parameters were quantitatively described. • When T_0_C = 0.39 MPa, the cooling capacity of refrigerator reached 221 W at 129.6 K. - Abstract: A small cryogenic reverse Brayton air refrigerator with turboexpander compressor (TEC) is presented in this study. Because of stable process, simple matching between expander and brake blower, and easy regulation, a turboexpander with brake blower is usually used in small reverse Brayton refrigerator. However, a turboexpander with brake blower just consumes and wastes the output energy during the enthalpy drop. In contrast, the output energy of TEC is absorbed by its coupled compressor for recycling. Thus when employing a TEC, the reverse Brayton refrigerator will achieve lower refrigeration temperature, larger cooling capacity and more effective energy use. TEC overall performance, which has an important impact on the refrigerator thermal performance, is mainly determined by the coupling between expander and compressor. In a TEC, the compressor and expander should seek balance among energy, rotating speed, mass flow rate and pressure, though restricted by individual working characteristics. The coupling relations among compressor efficiency, expander efficiency, compressor pressure ratio and expander expansion ratio are quite complex. In this study, theoretical coupling analysis between expander and compressor was conducted. The aerodynamic performances of compressor and expander were calculated using CFX simulation with SST model. The performance curves of compressor and expander were obtained through simulation results, which were validated by experimental data. Based on the coupling analysis and numerical simulations, the automatic coupling model between compression process and expansion process

  6. Experimental investigation of the discharge valve dynamics in a reciprocating compressor for trans-critical CO2 refrigeration cycle

    International Nuclear Information System (INIS)

    Ma Yuan; He Zhilong; Peng Xueyuan; Xing Ziwen

    2012-01-01

    The self-acting valve has a significant influence on the efficiency and reliability of the reciprocating compressor. In the trans-critical CO 2 cycle, the large density and high pressure difference across the valve cause serious bending and impact stresses in the valve, offering great challenges for successful valve design. Experimental investigation of the valve dynamics is required in order to design a self-acting valve with a high efficiency and long life span for the trans-critical CO 2 compressor. A semi-hermetic reciprocating compressor was developed for application in CO 2 refrigeration, and a test system was incorporated into the compressor performance test rig, with a focus on investigating the dynamics of the discharge valves. With the experimental results, the movement of the valve was discussed in detail for the trans-critical CO 2 compressor, allowing for the study of the thermodynamic performance of the compressor. While varying design parameters such as pressure ratio, valve lift, spring stiffness and compressor speed, the movement of the discharge valve in the reciprocating CO 2 compressor was measured in order to investigate the major factors that influence the valve dynamics. The average valve speed increased from 0.71 m/s to 0.81 m/s as the discharge pressure changed from 7.8 MPa to 12 MPa. The experimental methods and results discussed in this paper could provide useful information for both valve testing and the optimization of their reliability in trans-critical CO 2 compressors.

  7. Predictability of rotating stall and surge in a centrifugal compressor stage with dynamic simulations

    NARCIS (Netherlands)

    González Díez, N.; Smeulers, J.P.M.; Tapinassi, L.; Scotti del Greco, A.; Toni, L.

    2014-01-01

    A testing campaign performed on a centrifugal compressor test-loop showed that multiple areas of stable operation existed that were not expected. It was shown during the tests that after a first region of instability at low flow rates, a second stable region would appear at even lower flow rates.

  8. Hydrogen sulfide booster compressors for HWP Manuguru - oil reclamation study - BHEL experience (Paper No. 5.2)

    International Nuclear Information System (INIS)

    Godbole, A.; Santanam, N.; Murthy, T.S.R.

    1992-01-01

    BHEL undertook the development of hydrogen sulphide booster compressor with a view to indigenise this most critical equipment in a heavy water plant. Throughout the design, manufacture and shop testing of these booster compressors BHEL had close interaction with Heavy Water Board. This paper describes the problems faced during commissioning of compressors at KCR -Manuguru such as deficiencies in the sizing of LP seal oil drain, development of a process for reclamation of oil and development of alternate sealing arrangement, etc. (author). 1 tab., 4 figs

  9. The genetic and environmental structure of the character sub-scales of the temperament and character inventory in adolescence.

    Science.gov (United States)

    Lester, Nigel; Garcia, Danilo; Lundström, Sebastian; Brändström, Sven; Råstam, Maria; Kerekes, Nóra; Nilsson, Thomas; Cloninger, C Robert; Anckarsäter, Henrik

    2016-01-01

    The character higher order scales (self-directedness, cooperativeness, and self-transcendence) in the temperament and character inventory are important general measures of health and well-being [Mens Sana Monograph 11:16-24 (2013)]. Recent research has found suggestive evidence of common environmental influence on the development of these character traits during adolescence. The present article expands earlier research by focusing on the internal consistency and the etiology of traits measured by the lower order sub-scales of the character traits in adolescence. The twin modeling analysis of 423 monozygotic pairs and 408 same sex dizygotic pairs estimated additive genetics (A), common environmental (C), and non-shared environmental (E) influences on twin resemblance. All twins were part of the on-going longitudinal Child and Adolescent Twin Study in Sweden (CATSS). The twin modeling analysis suggested a common environmental contribution for two out of five self-directedness sub-scales (0.14 and 0.23), for three out of five cooperativeness sub-scales (0.07-0.17), and for all three self-transcendence sub-scales (0.10-0.12). The genetic structure at the level of the character lower order sub-scales in adolescents shows that the proportion of the shared environmental component varies in the trait of self-directedness and in the trait of cooperativeness, while it is relatively stable across the components of self-transcendence. The presence of this unique shared environmental effect in adolescence has implications for understanding the relative importance of interventions and treatment strategies aimed at promoting overall maturation of character, mental health, and well-being during this period of the life span.

  10. Small axial compressor technology, volume 1

    Science.gov (United States)

    Holman, F. F.; Kidwell, J. R.; Ware, T. C.

    1976-01-01

    A scaled single-stage, highly-loaded, axial-flow transonic compressor was tested at speeds from 70 to 110% design equivalent speed to evaluate the effects of scaling compromises and the individual and combined effects of rotor tip running clearance and rotor shroud casing treatment on the overall and blade element performance. At design speed and 1% tip clearance the stage demonstrated an efficiency of 83.2% at 96.4% design flow and a pressure ratio of 1.865. Casing treatment increased design speed surge margin 2.0 points to 12.8%. Overall performance was essentially unchanged. An increase in rotor running clearance to 2.2%, with smooth casing, reduced design speed peak efficiency 5.7 points, flow by 7.4%, pressure ratio to 1.740, and surge margin to 5.4%. Reinstalling casing treatment regained 3.5 points in design speed peak efficiency, 4.7% flow, increased pressure ratio to 1.800 and surge margin to 8.7%.

  11. Screw compressor system for industrial-scale helium refrigerators or industrial ammonia screw compressors for helium refrigeration systems; Schraubenkompressor-System fuer Helium-Grosskaelteanlage oder Ammoniak-Schraubenverdichter aus Industrieanwendungen fuer Helium-Kaelteanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Fredrich, O.; Mosemann, D.; Zaytsev, D. [GEA Grasso GmbH Refrigeration Technology, Berlin (Germany)

    2007-07-01

    Material characteristics, requirements and measured data of ammonia and helium compression are compared. The compressor lines for industrial ammonia and helium refrigerators are presented, and important characteristics of the compressors are explained. The test stand for performance measurements with helium and ammonia is described, and results are presented. In spite of the different characteristics of the fluids, the compressor-specific efficiencies (supply characteristic, quality characteristic) were found to be largely identical. The values calculated for helium on the basis of NH3 test runs were found to be realistic, which means that the decades of experience with ammonia in industrial applications can be applied to helium compression as well. The design of screw compressor aggregates (skids) in industrial refrigeration is discussed and illustrated by examples. (orig.)

  12. Orbiting compressor for residential air-conditioners

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun Jin; Kim, Woo Young; Ahn, Jong Min [Department of Mechanical Engineering, University of Incheon, 12-1 Songdo-dong, Yeonsu-gu, Incheon 406-840 (Korea)

    2010-01-15

    A new type of compressor, called an orbiting compressor, is introduced in this paper. The orbiting compressor is characterized by an orbiting piston, and the piston or orbiter consists of a circular base plate and a ring type vane protruding vertically from the base plate. The orbiter is made to orbit in an annular space formed between two concentric circular walls via an Oldham-ring mechanism, producing two sealed gas pockets on both sides of the vane wrap with a 180 phase difference. This operating mechanism leads to alternating compression and discharge processes, which results in low torque variation. The orbiting compressor has been designed for an R410A residential air conditioner with a cooling capacity of 10.0 kW. The performance of the orbiting compressor model has been analytically investigated, where the volumetric, adiabatic and mechanical efficiencies were calculated to be 94.8%, 90.4% and 93.4%, respectively for the ARI condition. The EER was estimated to be about 10.86 with a motor efficiency of 89%. (author)

  13. Compressor Surge Control Design Using Linear Matrix Inequality Approach

    OpenAIRE

    Uddin, Nur; Gravdahl, Jan Tommy

    2017-01-01

    A novel design for active compressor surge control system (ASCS) using linear matrix inequality (LMI) approach is presented and including a case study on piston-actuated active compressor surge control system (PAASCS). The non-linear system dynamics of the PAASCS is transformed into linear parameter varying (LPV) system dynamics. The system parameters are varying as a function of the compressor performance curve slope. A compressor surge stabilization problem is then formulated as a LMI probl...

  14. Centrifugal Compressor Unit-based Heat Energy Recovery at Compressor Stations

    Directory of Open Access Journals (Sweden)

    V. S. Shadrin

    2016-01-01

    Full Text Available About 95% of the electricity consumed by air compressor stations around the world, is transformed into thermal energy, which is making its considerable contribution to global warming. The present article dwells on the re-use (recovery of energy expended for air compression.The article presents the energy analysis of the process of compressing air from the point of view of compressor drive energy conversion into heat energy. The temperature level of excess heat energy has been estimated in terms of a potential to find the ways of recovery of generated heat. It is shown that the temperature level formed by thermal energy depends on the degree of air compression and the number of stages of the compressor.Analysis of technical characteristics of modern equipment from leading manufacturers, as well as projects of the latest air compressor stations have shown that there are two directions for the recovery of heat energy arising from the air compression: Resolving technological problems of compressor units. The use of the excess heat generation to meet the technology objectives of the enterprise. This article examines the schematic diagrams of compressor units to implement the idea of heat recovery compression to solve technological problems: Heating of the air in the suction line during operation of the compressor station in winter conditions. Using compression heat to regenerate the adsorbent in the dryer of compressed air.The article gives an equity assessment of considered solutions in the total amount of heat energy of compressor station. Presented in the present work, the analysis aims to outline the main vectors of technological solutions that reduce negative impacts of heat generation of compressor stations on the environment and creating the potential for reuse of energy, i.e. its recovery.

  15. Kinetics of a gas adsorption compressor

    International Nuclear Information System (INIS)

    Chan, C.K.; Elleman, D.D.; Tward, E.

    1984-01-01

    This chapter uses a two-phase model to analyze the transients of a gas adsorption compressor. The modeling of the adsorption process is based on complete thermal and mechanical equilibrium between the gaseous phase and the adsorbed gas phase. The theories and techniques that have been developed for a two-phase system are used to predict the pressure, the temperature and the mass flow transients in a gas sorption compressor. The analytical solutions are then compared with the performance of a laboratory gas adsorption compressor. A computer code was written to solve the governing equations, using a standard forward marching predictor-corrector method. It is found that while the analytical model overpredicts the pressure and the temperature transient, it predicts the general trend of the transient profile and the existence of the turning point

  16. Compressor airfoil tip clearance optimization system

    Science.gov (United States)

    Little, David A.; Pu, Zhengxiang

    2015-08-18

    A compressor airfoil tip clearance optimization system for reducing a gap between a tip of a compressor airfoil and a radially adjacent component of a turbine engine is disclosed. The turbine engine may include ID and OD flowpath boundaries configured to minimize compressor airfoil tip clearances during turbine engine operation in cooperation with one or more clearance reduction systems that are configured to move the rotor assembly axially to reduce tip clearance. The configurations of the ID and OD flowpath boundaries enhance the effectiveness of the axial movement of the rotor assembly, which includes movement of the ID flowpath boundary. During operation of the turbine engine, the rotor assembly may be moved axially to increase the efficiency of the turbine engine.

  17. Cold Climate Heat Pumps Using Tandem Compressors

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [ORNL; Abdelaziz, Omar [ORNL; Rice, C Keith [ORNL; Baxter, Van D [ORNL

    2016-01-01

    In cold climate zones, e.g. ASHRAE climate regions IV and V, conventional electric air-source heat pumps (ASHP) do not work well, due to high compressor discharge temperatures, large pressure ratios and inadequate heating capacities at low ambient temperatures. Consequently, significant use of auxiliary strip heating is required to meet the building heating load. We introduce innovative ASHP technologies as part of continuing efforts to eliminate auxiliary strip heat use and maximize heating COP with acceptable cost-effectiveness and reliability. These innovative ASHP were developed using tandem compressors, which are capable of augmenting heating capacity at low temperatures and maintain superior part-load operation efficiency at moderate temperatures. Two options of tandem compressors were studied; the first employs two identical, single-speed compressors, and the second employs two identical, vapor-injection compressors. The investigations were based on system modeling and laboratory evaluation. Both designs have successfully met the performance criteria. Laboratory evaluation showed that the tandem, single-speed compressor ASHP system is able to achieve heating COP = 4.2 at 47 F (8.3 C), COP = 2.9 at 17 F (-8.3 C), and 76% rated capacity and COP = 1.9 at -13 F (-25 C). This yields a HSPF = 11.0 (per AHRI 210/240). The tandem, vapor-injection ASHP is able to reach heating COP = 4.4 at 47 F, COP = 3.1 at 17 F, and 88% rated capacity and COP = 2.0 at -13 F. This yields a HSPF = 12.0. The system modeling and further laboratory evaluation are presented in the paper.

  18. 49 CFR 178.337-15 - Pumps and compressors.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Pumps and compressors. 178.337-15 Section 178.337... PACKAGINGS Specifications for Containers for Motor Vehicle Transportation § 178.337-15 Pumps and compressors. (a) Liquid pumps or gas compressors, if used, must be of suitable design, adequately protected...

  19. 49 CFR 178.338-17 - Pumps and compressors.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Pumps and compressors. 178.338-17 Section 178.338... PACKAGINGS Specifications for Containers for Motor Vehicle Transportation § 178.338-17 Pumps and compressors. (a) Liquid pumps and gas compressors, if used, must be of suitable design, adequately protected...

  20. Linear Resonance Compressor for Stirling-Type Cryocoolers Activated by Piezoelectric Stack-Type Elements

    International Nuclear Information System (INIS)

    Sobol, S; Grossman, G

    2015-01-01

    A novel type of a PZT- based compressor operating at mechanical resonance, suitable for pneumatically-driven Stirling-type cryocoolers was developed theoretically and built practically during this research. A resonance operation at relatively low frequency was achieved by incorporating the piezo ceramics into the moving part, and by reducing the effective piezo stiffness using hydraulic amplification. The detailed concept, analytical model and the test results of the preliminary prototype were reported earlier and presented at ICC17 [2]. A fine agreement between the simulations and experiments spurred development of the current actual compressor designed to drive a miniature Pulse Tube cryocooler, particularly our MTSa model, which operates at 103 Hz and requires an average PV power of 11 W, filling pressure of 40 Bar and a pressure ratio of 1.3. The paper concentrates on design aspects and optimization of the governing parameters. The small stroke to diameter ratio (about 1:10) allows for the use of a composite diaphragm instead of a clearance-seal piston. The motivation is to create an adequate separation between the working fluid and the buffer gas of the compressor, thus preventing possible contamination in the cryocooler. Providing efficiency and power density similar to those of conventional linear compressors, the piezo compressor may serve as a good alternative for cryogenic applications requiring extreme reliability and absence of magnetic field interference. (paper)

  1. Centrifugal compressor design options for small turbochargers

    Energy Technology Data Exchange (ETDEWEB)

    Rodgers, C. [ITC, San Diego (United States)

    1998-07-01

    Evolutionary development of the small turbocharger centrifugal compressor over the past four decades has resulted in a finely honed turbomachinery component satisfying both thermodynamic and economic constraints. At this penultimate stage of development an appraisal was considered timely of the remaining design options that exist to enhance the performance characteristics and cost reduction features. This paper presents the results of an analytical study of various small centrifugal compressor design options, assessed in merit of both aerodynamic and manufacturing cost attributes, together with recommendations for future research avenues. (author)

  2. Low-temperature centrifugal helium compressor

    International Nuclear Information System (INIS)

    Kawada, M.; Togo, S.; Akiyama, Y.; Wada, R.

    1974-01-01

    A centrifugal helium compressor with gas bearings, which can be operated at the temperature of liquid nitrogen, has been investigated. This compressor has the advantages that the compression ratio should be higher than the room temperature operation and that the contamination of helium could be eliminated. The outer diameter of the rotor is 112 mm. The experimental result for helium gas at low temperature shows a flow rate of 47 g/s and a compression ratio of 1.2 when the inlet pressure was 1 ata and the rotational speed 550 rev/s. The investigation is now focused on obtaining a compression ratio of 1.5. (author)

  3. Design of compressors for FEL pulses using deformable gratings

    Science.gov (United States)

    Bonora, Stefano; Fabris, Nicola; Frassetto, Fabio; Giovine, Ennio; Miotti, Paolo; Quintavalla, Martino; Poletto, Luca

    2017-06-01

    We present the optical layout of soft X-rays compressors using reflective grating specifically designed to give both positive or negative group-delay dispersion (GDD). They are tailored for chirped-pulse-amplification experiments with FEL sources. The optical design originates from an existing compressor with plane gratings already realized and tested at FERMI, that has been demonstrated capable to introduce tunable negative GDD. Here, we discuss two novel designs for compressors using deformable gratings capable to give both negative and positive GDD. Two novel designs are discussed: 1) a design with two deformable gratings and an intermediate focus between the twos, that is demonstrated capable to introduce positive GDD; 2) a design with one deformable grating giving an intermediate focus, followed by a concave mirror and a plane grating, that is capable to give both positive and negative GDD depending on the distance between the second mirror and the second grating. Both the designs are tunable in wavelength and GDD, by acting on the deformable gratings, that are rotated to tune the wavelength and the GDD and deformed to introduce the radius required to keep the spectral focus. The deformable gratings have a laminar profile and are ruled on a thin silicon plane substrate. A piezoelectric actuator is glued on the back of the substrate and is actuated to give a radius of curvature that is varying from infinite (plane) to few meters. The ruling procedure, the piezoelectric actuator and the efficiency measurements in the soft X-rays will be presented. Some test cases are discussed for wavelengths shorter than 12 nm.

  4. Rotor Design for an Efficient Single-Phase Induction Motor for Refrigerator Compressors

    Directory of Open Access Journals (Sweden)

    Hyun-Jin Ahn

    2016-03-01

    Full Text Available This article describes a rotor making technology for the production of high-efficiency single-phase induction motors (SPIMs to be used in refrigerator compressors. Rotors can have different aluminum fill factors according to the fabrication method. In order to examine the association between the fill factor and the efficiency of the rotor, we analyzed the distribution of magnetic flux density using the finite element method (FEM. Next, we made prototype rotors by conventional casting methods and by the proposed casting method and compared their fill factors. In addition, SPIMs were made using the rotors, and their efficiencies were measured using a dynamometer. Moreover, the SPIMs were put to use in a compressor, for testing, and for each SPIM the refrigerating capacity of the compressor was measured with a calorimeter. Based on the results of the FEM analysis of the magnetic flux density and the experiments, the reliability and validity of the proposed method were proven.

  5. CFD comparison with centrifugal compressor measurements on a wide operating range

    Directory of Open Access Journals (Sweden)

    Arnou D.

    2013-04-01

    Full Text Available Centrifugal compressors are widely used in industrial applications thanks to their high efficiency. They are able to provide a wide operating range before reaching the flow barrier or surge limits. Performances and range are described by compressor maps obtained experimentally. After a description of performance test rig, this article compares measured centrifugal compressor performances with computational fluid dynamics results. These computations are performed at steady conditions with R134a refrigerant as fluid. Navier-Stokes equations, coupled with k-ε turbulence model, are solved by the commercial software ANSYS-CFX by means of volume finite method. Input conditions are varied in order to calculate several speed lines. Theoretical isentropic efficiency and theoretical surge line are finally compared to experimental data.

  6. Numerical flow analysis of axial flow compressor for steady and unsteady flow cases

    Science.gov (United States)

    Prabhudev, B. M.; Satish kumar, S.; Rajanna, D.

    2017-07-01

    Performance of jet engine is dependent on the performance of compressor. This paper gives numerical study of performance characteristics for axial compressor. The test rig is present at CSIR LAB Bangalore. Flow domains are meshed and fluid dynamic equations are solved using ANSYS package. Analysis is done for six different speeds and for operating conditions like choke, maximum efficiency & before stall point. Different plots are compared and results are discussed. Shock displacement, vortex flows, leakage patterns are presented along with unsteady FFT plot and time step plot.

  7. Design of a 17.14 GHz quasi-optical pulse compressor

    International Nuclear Information System (INIS)

    Petelin, M. I.; Kuzikov, S. V.; Danilov, Yu. Yu.; Granatstein, V. L.; Nusinovich, G. S.

    1999-01-01

    A quasi-optical version of the ring cavity pulse compressor is considered. This concept is based on the coupling of the input wave to a whispering gallery mode of a barrel-like cavity due to helical corrugations of the cavity wall. Low-power tests of the prototype were carried out at 11.4 GHz and demonstrated reasonable agree-ment between experimental data and theoretical predictions. The design of a similar pulse compressor at 17.14 GHz compatible with the 17.14 GHz, 100 MW gyroklystron currently under development at the University of Maryland is presented

  8. An approach for establishing the performance maps of the sc-CO_2 compressor: Development and qualification by means of CFD simulations

    International Nuclear Information System (INIS)

    Pham, H.S.; Alpy, N.; Ferrasse, J.H.; Boutin, O.; Tothill, M.; Quenaut, J.; Gastaldi, O.; Cadiou, T.; Saez, M.

    2016-01-01

    Highlights: • Ability of CFD to predict the performance of a sc-CO_2 test compressor is shown. • Risk of vapor pockets occurrence inside a scale 1:1 compressor is highlighted. • Limitation of previous performance maps approaches to model the real gas behavior is shown. • A performance maps approach for the sc-CO_2 compressor is proposed and validated. - Abstract: One of the challenges in the performance prediction of the supercritical CO_2 (sc-CO_2) compressor is the real gas behavior of the working fluid near the critical point. This study deals with the establishment of an approach that allows coping with this particularity by dressing compressor performance maps in adequate reduced coordinates (i.e., suitable dimensionless speed and flow parameters inputs and pressure ratio and enthalpy rise outputs), while using CFD for its validation. Two centrifugal compressor designs have been considered in this work. The first one corresponds to a 6 kW small scale component implemented in a test loop at Tokyo Institute of Technology. The second one corresponds to a 38 MW scale 1:1 design considered at an early stage of a project that investigates sc-CO_2 cycle for a Small Modular Reactor application. Numerical results on the former have been successfully confronted with the experimental data to qualify the ability of CFD to provide a performance database. Results on the latter have revealed a significant decrease in the static temperature and pressure during flow acceleration along the leading edge of the impeller blades. In this line, the increased risk of vapor pockets appearance inside a sc-CO_2 compressor has been highlighted and recommendations regarding the choice of the on-design inlet conditions and the compressor design have been given to overcome this concern. CFD results on the scale 1:1 compressor have then been used to evaluate the relevancy of some previous performance maps approaches for a sc-CO_2 compressor application. These include the conventional

  9. 300 W - 1.75 K TORE SUPRA refrigerator cold centrifugal compressors report

    International Nuclear Information System (INIS)

    Gistau, G.M.; Pecoud, Y.; Ravex, A.E.

    1988-01-01

    The centrifugal helium compressors for the TORE SUPRA tokamak refrigerator were designed and manufactured by L'Air Liquide and tested at nominal conditions on a custom test rig. The refrigerator is now installed and all acceptance tests have been completed. Other tests were carried out off design conditions with the machines installed in the TORE SUPRA refrigerator. The results of these tests, including compression ratio, efficiency, and heat losses, are discussed

  10. Experimental study of flow through compressor Cascade

    Directory of Open Access Journals (Sweden)

    Satyam Panchal

    2017-09-01

    Full Text Available The objective of this research work is to study the behaviour of flow at the inlet, within the blade passage and at the exit of a compressor cascade. For this purpose, a cascade with six numbers of aerofoil blades was designed and constructed. The cascade was fitted on the cascade test tunnel. Out of six blades two were instrumented for measuring the pressure distribution on the pressure and suction surface. The blades had a parabolic camber line, with a maximum camber position at 40% of the chord from the leading edge of the blade. The profile of the blade was C4, height of the blade was 160 mm, chord length was 80 mm, camber angle was 45° and stagger angle was 30°. Similarly, the length of the cascade was 300 mm, span was 160 mm, pitch was 60 mm, the actual chord of the cascade was 80 mm, the axial chord of the cascade was 70 mm, the stagger angle of the cascade was 30° and the pitch-chord ratio was 0.75. The data was taken and analyzed at −500% of the axial chord before the cascade, −25% of the axial chord before the leading edge, 25%, 50%, 75% and 150% of the axial chord from the leading edge of the blade. The readings were taken from the cascade wall to the mid span position along the pitch wise direction. The angle of incidence was also changed during the experiment and varied from i=−50°, −30°, −10° to 5°.

  11. Compressor Foundation Analysis Tool(COFANTO)

    NARCIS (Netherlands)

    Eijk, A.; Lentzen, S.S.K; Zuada Coelho, B.E.; Galanti, F.M.B.

    2012-01-01

    Reciprocating compressors are generally supported on a heavy concrete foundation. In spite of the large inertia and stiffness of the foundation, problems can occur due to interaction between the mechanical installation and the foundation. Two types of problems may occur. In the first type, the

  12. Computational analysis of a multistage axial compressor

    Science.gov (United States)

    Mamidoju, Chaithanya

    Turbomachines are used extensively in Aerospace, Power Generation, and Oil & Gas Industries. Efficiency of these machines is often an important factor and has led to the continuous effort to improve the design to achieve better efficiency. The axial flow compressor is a major component in a gas turbine with the turbine's overall performance depending strongly on compressor performance. Traditional analysis of axial compressors involves throughflow calculations, isolated blade passage analysis, Quasi-3D blade-to-blade analysis, single-stage (rotor-stator) analysis, and multi-stage analysis involving larger design cycles. In the current study, the detailed flow through a 15 stage axial compressor is analyzed using a 3-D Navier Stokes CFD solver in a parallel computing environment. Methodology is described for steady state (frozen rotor stator) analysis of one blade passage per component. Various effects such as mesh type and density, boundary conditions, tip clearance and numerical issues such as turbulence model choice, advection model choice, and parallel processing performance are analyzed. A high sensitivity of the predictions to the above was found. Physical explanation to the flow features observed in the computational study are given. The total pressure rise verses mass flow rate was computed.

  13. Energy saving screw compressor technology; Energiebesparende schroefcompressortechnologie

    Energy Technology Data Exchange (ETDEWEB)

    Moeller, A. [RefComp, Lonigo (Italy); Neus, M. [Delta Technics Engineering, Breda (Netherlands)

    2011-03-15

    Smart solutions to reduce the energy consumption are continuously part of investigation in the refrigeration technology. This article subscribed the technology on which way energy can be saved at the operation of screw compressors which are used in air conditioners and refrigerating machinery. The combination of frequency control and Vi-control (intrinsic volumetric ratio) such as researched in the laboratory of RefComp is for the user attractive because the energy efficiency during part load operation is much better. Smart uses of thermodynamics, electric technology and electronic control are the basics of these applications. According to the manufacturer's information it is possible with these new generation screw compressors to save approx. 26% energy in comparison with the standard screw compressor. [Dutch] In dit artikel wordt de technologie omschreven waarmee veel energie bespaard kan worden bij schroefcompressoren die worden gebruikt in airconditioningsystemen en koel- en vriesinstallaties. De combinatie van frequentieregeling en Vi- regeling (Vi is de intrinsieke volumetrische verhouding) zoals onderzocht in het laboratorium van RefComp biedt de gebruiker veel voordelen doordat de energie-efficintie van de compressor tijdens deellast enorm wordt verbeterd. Slim gebruik van thermodynamika, elektrotechniek en elektronica vormen de basis van deze toepassing. Volgens de fabrikant kan met deze nieuwe generatie schroefcompressoren circa 26 procent op het energiegebruik tijdens deellast worden bespaard in vergelijking met de standaard serie schroefcompressoren.

  14. Energy saving potential in existing industrial compressors

    International Nuclear Information System (INIS)

    Vittorini, Diego; Cipollone, Roberto

    2016-01-01

    The Compressed Air Sector accounts for a mean 10% worldwide electricity consumption, which ensures about its importance, when energy saving and CO_2 emissions reduction are in question. Since the compressors alone account for 15% overall industry electricity consumption, it appears vital to pay attention to machine performances. The paper presents an overview of present compressor technology and focuses on saving directions for screw and sliding vanes machines, according to data provided by the Compressed Air and Gas Institute and PNEUROP. Data were processed to obtain consistency with fixed reference pressures and organized as a function of main operating parameters. Each sub-term, contributing to the overall efficiency (adiabatic, volumetric, mechanical, electric, organic), was considered separately: the analysis showed that the thermodynamic improvement during compression achievable by splitting the compression in two stages, with a lower compression ratio, opens the way to significantly reduce the energy specific consumption. - Highlights: • Compressors technology overview in industrial compressed air systems. • Market compressors efficiency baseline definition. • Energy breakdown and evaluation of main efficiency terms. • Assessment of air cooling-related energy saving potential. • Energy specific consumption reduction through dual stage compression.

  15. Composite hub/metal blade compressor rotor

    Science.gov (United States)

    Yao, S.

    1978-01-01

    A low cost compressor rotor was designed and fabricated for a small jet engine. The rotor hub and blade keepers were compression molded with graphite epoxy. Each pair of metallic blades was held in the hub by a keeper. All keepers were locked in the hub with circumferential windings. Feasibility of fabrication was demonstrated in this program.

  16. Positive feedback stabilization of centrifugal compressor surge

    NARCIS (Netherlands)

    Willems, Frank; Heemels, W.P.M.H.; de Jager, Bram; Stoorvogel, Antonie Arij

    Stable operation of axial and centrifugal compressors is limited towards low mass flows due to the occurrence of surge. The stable operating region can be enlarged by active control. In this study, we use a control valve which is fully closed in the desired operating point and only opens to

  17. Positive feedback stabilization of centrifugal compressor surge

    NARCIS (Netherlands)

    Willems, F.P.T.; Heemels, W.P.M.H.; Jager, de A.G.; Stoorvogel, A.A.

    2002-01-01

    Stable operation of axial and centrifugal compressors is limited towards low mass flows due to the occurrence of surge. The stable operating region can be enlarged by active control. In this study, we use a control valve which is fully closed in the desired operating point and only opens to

  18. Centrifugal compressor tip clearance and impeller flow

    Energy Technology Data Exchange (ETDEWEB)

    Jaatinen-Varri, Ahti; Tiainen, Jonna; Turunen-Saaresti, Teemu; Gronman, Aki; Ameli, Alireza; Backman, Jari [Laboratory of Fluid Dynamics, LUT School of Energy Systems, Lappeenranta University of Technology, Lappeenranta (Finland); Engeda, Abraham [Turbomachinery Laboratory, Dept. of Mechanical Engineering, Michigan State University, East Lansing (United States)

    2016-11-15

    Compressors consume a considerable portion of the electricity used in the industrial sector. Hence, improvements in compressor efficiency lead to energy savings and reduce environmental impacts. The efficiency of an unshrouded centrifugal compressor suffers from leakage flow over the blade tips. The effect of tip leakage flow on the passage flow differs between the full and splitter blade passages. In this study, the differences in the flow fields between the full and splitter blade passages were studied numerically in detail. An industrial high-speed compressor with a design pressure ratio of 1.78 was modelled. Numerical studies were conducted with six different tip clearances and three different diffuser widths. The results show that increasing tip clearance considerably increases the reversed flow into the impeller with an unpinched diffuser. The reversed flow then partly mixes into the flow in the same blade passage it entered the impeller and the rest migrates over the blade, mixing with the tip clearance flow. Furthermore, as the reversed and clearance flow mix into the wake, the wake is weakened. As pinch reduces both the reversed flow and clearance flow, the passage wakes are stronger with pinches. However, the pinch is beneficial as the losses at the impeller outlet decrease.

  19. Centrifugal compressor tip clearance and impeller flow

    International Nuclear Information System (INIS)

    Jaatinen-Varri, Ahti; Tiainen, Jonna; Turunen-Saaresti, Teemu; Gronman, Aki; Ameli, Alireza; Backman, Jari; Engeda, Abraham

    2016-01-01

    Compressors consume a considerable portion of the electricity used in the industrial sector. Hence, improvements in compressor efficiency lead to energy savings and reduce environmental impacts. The efficiency of an unshrouded centrifugal compressor suffers from leakage flow over the blade tips. The effect of tip leakage flow on the passage flow differs between the full and splitter blade passages. In this study, the differences in the flow fields between the full and splitter blade passages were studied numerically in detail. An industrial high-speed compressor with a design pressure ratio of 1.78 was modelled. Numerical studies were conducted with six different tip clearances and three different diffuser widths. The results show that increasing tip clearance considerably increases the reversed flow into the impeller with an unpinched diffuser. The reversed flow then partly mixes into the flow in the same blade passage it entered the impeller and the rest migrates over the blade, mixing with the tip clearance flow. Furthermore, as the reversed and clearance flow mix into the wake, the wake is weakened. As pinch reduces both the reversed flow and clearance flow, the passage wakes are stronger with pinches. However, the pinch is beneficial as the losses at the impeller outlet decrease

  20. Fault detection and diagnosis for refrigerator from compressor sensor

    Science.gov (United States)

    Keres, Stephen L.; Gomes, Alberto Regio; Litch, Andrew D.

    2016-12-06

    A refrigerator, a sealed refrigerant system, and method are provided where the refrigerator includes at least a refrigerated compartment and a sealed refrigerant system including an evaporator, a compressor, a condenser, a controller, an evaporator fan, and a condenser fan. The method includes monitoring a frequency of the compressor, and identifying a fault condition in the at least one component of the refrigerant sealed system in response to the compressor frequency. The method may further comprise calculating a compressor frequency rate based upon the rate of change of the compressor frequency, wherein a fault in the condenser fan is identified if the compressor frequency rate is positive and exceeds a condenser fan fault threshold rate, and wherein a fault in the evaporator fan is identified if the compressor frequency rate is negative and exceeds an evaporator fan fault threshold rate.

  1. Modeling the Deterioration of Engine and Low Pressure Compressor Performance During a Roll Back Event Due to Ice Accretion

    Science.gov (United States)

    Veres, Joseph P.; Jorgenson, Philip, C. E.; Jones, Scott M.

    2014-01-01

    The main focus of this study is to apply a computational tool for the flow analysis of the engine that has been tested with ice crystal ingestion in the Propulsion Systems Laboratory (PSL) of NASA Glenn Research Center. A data point was selected for analysis during which the engine experienced a full roll back event due to the ice accretion on the blades and flow path of the low pressure compressor. The computational tool consists of the Numerical Propulsion System Simulation (NPSS) engine system thermodynamic cycle code, and an Euler-based compressor flow analysis code, that has an ice particle melt estimation code with the capability of determining the rate of sublimation, melting, and evaporation through the compressor blade rows. Decreasing the performance characteristics of the low pressure compressor (LPC) within the NPSS cycle analysis resulted in matching the overall engine performance parameters measured during testing at data points in short time intervals through the progression of the roll back event. Detailed analysis of the fan-core and LPC with the compressor flow analysis code simulated the effects of ice accretion by increasing the aerodynamic blockage and pressure losses through the low pressure compressor until achieving a match with the NPSS cycle analysis results, at each scan. With the additional blockages and losses in the LPC, the compressor flow analysis code results were able to numerically reproduce the performance that was determined by the NPSS cycle analysis, which was in agreement with the PSL engine test data. The compressor flow analysis indicated that the blockage due to ice accretion in the LPC exit guide vane stators caused the exit guide vane (EGV) to be nearly choked, significantly reducing the air flow rate into the core. This caused the LPC to eventually be in stall due to increasing levels of diffusion in the rotors and high incidence angles in the inlet guide vane (IGV) and EGV stators. The flow analysis indicating

  2. Modelling and measurement of a moving magnet linear compressor performance

    International Nuclear Information System (INIS)

    Liang, Kun; Stone, Richard; Davies, Gareth; Dadd, Mike; Bailey, Paul

    2014-01-01

    A novel moving magnet linear compressor with clearance seals and flexure bearings has been designed and constructed. It is suitable for a refrigeration system with a compact heat exchanger, such as would be needed for CPU cooling. The performance of the compressor has been experimentally evaluated with nitrogen and a mathematical model has been developed to evaluate the performance of the linear compressor. The results from the compressor model and the measurements have been compared in terms of cylinder pressure, the ‘P–V’ loop, stroke, mass flow rate and shaft power. The cylinder pressure was not measured directly but was derived from the compressor dynamics and the motor magnetic force characteristics. The comparisons indicate that the compressor model is well validated and can be used to study the performance of this type of compressor, to help with design optimization and the identification of key parameters affecting the system transients. The electrical and thermodynamic losses were also investigated, particularly for the design point (stroke of 13 mm and pressure ratio of 3.0), since a full understanding of these can lead to an increase in compressor efficiency. - Highlights: • Model predictions of the performance of a novel moving magnet linear compressor. • Prototype linear compressor performance measurements using nitrogen. • Reconstruction of P–V loops using a model of the dynamics and electromagnetics. • Close agreement between the model and measurements for the P–V loops. • The design point motor efficiency was 74%, with potential improvements identified

  3. Compressor blade setting angle accuracy study, volume 1

    Science.gov (United States)

    Holman, F. F.; Kidwell, J. R.

    1976-01-01

    The aerodynamic test of a small, single stage, highly loaded, axial flow transonic compressor is covered. The stage was modified by fabricating a 24 blade rotor with mis-set blades in a repeating pattern - two degrees closed from nominal, two degrees open from nominal and nominal. The unit was instrumented to determine overall performance and average blade element data. High-response, dynamic pressure probes were installed to record pressure patterns at selected points in the flowpath. Testing was conducted at speeds from 70 to 94% of design equivalent speed with a conventional casing and also with circumferential grooves over the rotor tip. Testing indicated severe performance penalties were incurred as a result of the mis-set blading. Lower flow, pressure ratio, and efficiency were observed for the stage with or without casing treatment. Periodic pressure variations were detected at every location where high response pressure sensors were located and were directly related to blading geometry.

  4. On the effect of pulsating flow on surge margin of small centrifugal compressors for automotive engines

    Energy Technology Data Exchange (ETDEWEB)

    Galindo, J.; Climent, H.; Guardiola, C.; Tiseira, A. [CMT-Motores Termicos, Universidad Politecnica de Valencia (Spain); Camino de Vera s/n, E 46022, Valencia (Spain)

    2009-11-15

    Surge is becoming a limiting factor in the design of boosting systems of downsized diesel engines. Although standard compressor flowcharts are used for the selection of those machines for a given application, on-engine conditions widely differ from steady flow conditions, thus affecting compressor behaviour and consequently surge phenomenon. In this paper the effect of pulsating flow is investigated by means of a steady gas-stand that has been modified to produce engine-like pulsating flow. The effect of pressure pulses' amplitude and frequency on the compressor surge line location has been checked. Results show that pulsating flow in the 40-67 Hz range (corresponding to characteristic pulsation when boosting an internal combustion engine) increases surge margin. This increased margin is similar for all the tested frequencies but depends on pulsation amplitude. In a further step, a non-steady compressor model is used for modelling the tests, thus allowing a deeper analysis of the involved phenomena. Model results widely agree with experimental results. (author)

  5. Centrifugal Compressor Surge Margin Improved With Diffuser Hub Surface Air Injection

    Science.gov (United States)

    Skoch, Gary J.

    2002-01-01

    Aerodynamic stability is an important parameter in the design of compressors for aircraft gas turbine engines. Compression system instabilities can cause compressor surge, which may lead to the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. The margin of safety is typically referred to as "surge margin." Achieving the highest possible level of surge margin while meeting design point performance objectives is the goal of the compressor designer. However, performance goals often must be compromised in order to achieve adequate levels of surge margin. Techniques to improve surge margin will permit more aggressive compressor designs. Centrifugal compressor surge margin improvement was demonstrated at the NASA Glenn Research Center by injecting air into the vaned diffuser of a 4:1-pressure-ratio centrifugal compressor. Tests were performed using injector nozzles located on the diffuser hub surface of a vane-island diffuser in the vaneless region between the impeller trailing edge and the diffuser-vane leading edge. The nozzle flow path and discharge shape were designed to produce an air stream that remained tangent to the hub surface as it traveled into the diffuser passage. Injector nozzles were located near the leading edge of 23 of the 24 diffuser vanes. One passage did not contain an injector so that instrumentation located in that passage would be preserved. Several orientations of the injected stream relative to the diffuser vane leading edge were tested over a range of injected flow rates. Only steady flow (nonpulsed) air injection was tested. At 100 percent of the design speed, a 15-percent improvement in the baseline surge margin was achieved with a nozzle orientation that produced a jet that was bisected by the diffuser vane leading edge. Other orientations also improved the baseline surge margin. Tests were conducted at speeds below the

  6. Centrifugal Compressors, Flow Phenomena and Performance.

    Science.gov (United States)

    1980-11-01

    r2 = 1.975 situated near diffuser exit/ collector entrance. Total temperature measure- ments have been performed at the compressor inlet and exit...non-square mesh is used in a two-dimensional flow calculation. In fact, this term is compounded of the product of a constant coefficient multiplying the...terms of the finite difference equations are evaluated from the zeroth approximation, i.e., the solution of Katsanis and McNally (1), while parabolic

  7. Advanced Compressor for Long Life Space Cryocoolers

    Science.gov (United States)

    1994-11-01

    625 and 718, or beryllium copper. When both high-yield and high- fatigue strength are required, Inconel 718 is usually the material of choice. As shown...with wear debris and life in the case of rubbing seals, and long-term stability and alignment in the case of precision noncontacting clearance seals, are...the bearings’ wear pv, and hence increased life, with decreasing stroke. In summary, the results of the compressor optimization studies showed that a

  8. Analysis of performance for centrifugal steam compressor

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo [Sungkyunkwan University, Suwon (Korea, Republic of)

    2016-12-15

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters.

  9. Analysis of performance for centrifugal steam compressor

    International Nuclear Information System (INIS)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo

    2016-01-01

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters

  10. Axial forces in centrifugal compressor couplings

    Science.gov (United States)

    Ivanov, A. N.; Ivanov, N. M.; Yun, V. K.

    2017-08-01

    The article presents the results of the theoretical and experimental investigation of axial forces arising in the toothed and plate couplings of centrifugal compressor shaft lines. Additional loads on the thrust bearing are considered that can develop in the toothed couplings as a result of coupled rotors misalignment. Design relationships to evaluate the level of axial forces and recommendations for their reduction in the operating conditions are given.

  11. Separation of compressor oil from helium

    International Nuclear Information System (INIS)

    Strauss, R.; Perrotta, K.A.

    1982-01-01

    Compression of helium by an oil-sealed rorary screw compressor entrains as much as 4000 parts per million by weight of liquid and vapor oil impurities in the gas. The reduction below about 0.1 ppm for cryogenic applications is discussed. Oil seperation equipment designed for compressed air must be modified significantly to produce the desired results with helium. The main differences between air and helium filtration are described. A description of the coalescers is given with the continuous coalescing of liquid mist from air or other gas illustrated. Oil vapor in helium is discussed in terms of typical compressor oils, experimental procedure for measuring oil vapor concentration, measured volatile hydrocarbons in the lubricants, and calculated concentration of oil vapor in Helium. Liquid oil contamination in helium gas can be reduced well below 0.1 ppm by a properly designed multiple state coalescing filter system containing graded efficiency filter elements. The oil vapor problem is best attached by efficiently treating the oil to remove most of the colatiles before charging the compressor

  12. The analysis on centrifugal compressor rotating stall

    International Nuclear Information System (INIS)

    Kim, Ji Hwan; Kim, Kwang Ho; Shin, You Hwan

    2003-01-01

    In the present study, the performance characteristics and the number of stall cell during rotating stall of a centrifugal air compressor were experimentally investigated. Rotating stall in the vaneless diffuser were investigated by measuring unsteady pressure fluctuations at several different diffuser radius using a high frequency pressure transducer. The number of stall cell and their rotational speeds are distinctive features of the rotating stall phenomenon. The present study is mainly forced on the analysis for the stall cell number and its propagation speed unstable operating region of the compressor. The interpretation method of visualization is based on the pressure distribution in the circumference pressure fields while plotting the pressure and its harmonics variations in time in polar coordinates. To obtain the visualize the existence rotating stall, auto-correlation function and the frequency spectra of the pressure fluctuations were measured at r/r2=1.52. When the flow coefficient is lower than 0.150, the static pressure at impeller inlet is higher than that at inlet duct of the compressor. And the flow coefficient is lower than 0.086, several stall cell groups of discrete frequencies are observed

  13. Real-time trend monitoring of gas compressor stations

    Energy Technology Data Exchange (ETDEWEB)

    Van Hardeveld, T. (Nova, an Alberta Corp., AB (Canada))

    1991-02-01

    The authors' company has developed a machinery health monitoring system (MHealth) for short-term and long-term historical trending and analysis of data from its 40 gas compressor stations. The author discusses the benefits of real-time trending in troubleshooting operations, in preventative maintenance scheduling and cites specific applications in the startup operations of several new gas compressor/centrifugal compressor units.

  14. Method and refrigerants for replacing existing refrigerants in centrifugal compressors

    International Nuclear Information System (INIS)

    Kopko, W.L.

    1991-01-01

    This patent describes a method for replacing an existing refrigerant in a centrifugal compressor. It comprises selecting a desired impeller Mach number for the centrifugal compressor; selecting a base refrigerant constituent; combining at least one additive refrigerant constituent with the base refrigerant constituent to form a replacement refrigerant having at least one physical or chemical property different from the existing refrigerant and substantially providing the desired impeller Mach number in the centrifugal compressor; and replacing the existing refrigerant with the replacement refrigerant

  15. An alternative compressor. A study; Alternativ kompressor. En udredning

    Energy Technology Data Exchange (ETDEWEB)

    Dall, O.; Jensen, F.; Danig, P.O.; Ritchie, E.; Kierkegaard, P.

    1997-10-01

    A linear compressor would be suitable for refrigerating systems with small effect. A computerized control system can be used to control the speed of a linear engine. A new compressor/engine with much improved energy efficiency can be designed to operate oil-free. The novel design of a compressor with smaller piston displacement is smaller than the existing models and thus more suitable for the future refrigerators. (EG) EFP-97. 71 refs.

  16. Economics of water injected air screw compressor systems

    OpenAIRE

    Madhav, K. V.; Kovacevic, A.

    2015-01-01

    There is a growing need for compressed air free of entrained oil to be used in industry. In many cases it can be supplied by oil flooded screw compressors with multi stage filtration systems, or by oil free screw compressors. However, if water injected screw compressors can be made to operate reliably, they could be more efficient and therefore cheaper to operate. Unfortunately, to date, such machines have proved to be insufficiently reliable and not cost effective. This paper describes an in...

  17. Corrosion behavior of construction materials for ionic liquid hydrogen compressor

    DEFF Research Database (Denmark)

    Arjomand Kermani, Nasrin; Petrushina, Irina; Nikiforov, Aleksey Valerievich

    2016-01-01

    The corrosion behavior of various commercially available stainless steels and nickel-based alloys as possible construction materials for components which are in direct contact with one of five different ionic liquids was evaluated. The ionic liquids, namely: 1-ethyl-3-methylimidazolium triflate, 1...... liquid hydrogen compressor. An electrochemical cell was specially designed, and steady-state cyclic voltammetry was used to measure the corrosion resistance of the alloys in the ionic liquids at 23 °C, under atmospheric pressure. The results showed a very high corrosion resistance and high stability...... for all the alloys tested. The two stainless steels, AISI 316L and AISI 347 showed higher corrosion resistance compared to AISI 321 in all the ionic liquids tested. It was observed that small addition of molybdenum, tantalum, and niobium to the alloys increased the corrosion stability in the ionic liquids...

  18. Operational Experience with a Cryogenic Axial-Centrifugal Compressor

    CERN Document Server

    Decker, L; Löhlein, K; Purtschert, W; Ziegler, B L; Lebrun, P; Tavian, L; Brunovsky, I; Tucek, L

    1998-01-01

    The Large Hadron Collider (LHC), presently under construction at CERN, requires large refrigeration capacity at 1.8 K. Compression of gaseous helium at cryogenic temperatures is therefore inevitable. Together with subcontractors, Linde Kryotechnik has developed a prototype machine. This unit is based on a cryogenic axial-centrifugal compressor, running on ceramic ball bearings and driven by a variable-frequency electrical motor operating at ambient temperature. Integrated in a test facility for superconducting magnets the machine has been commissioned without major problems and successfully gone through the acceptance test in autumn 1995. Subsequent steps were initiated to improve efficiency of this prototype. This paper describes operating experience gained so far and reports on measured performance prior to and after constructional modifications.

  19. Aspirated Compressors for High Altitude Engines, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Aurora Flight Sciences proposes to incorporate aspirated compressor technology into a high altitude, long endurance (HALE) concept engine. Aspiration has been proven...

  20. Possibility of Thermomechanical Compressor Application in Desalination Plants

    Science.gov (United States)

    Blagin, E. V.; Shimanov, A. A.; Uglanov, D. A.; Korneev, S. S.

    2018-01-01

    This article deals with estimation of thermocompressor operating possibility in desalination plant with mechanical vapour compressor. In this plant thermocompressor is used instead of commonly used centrifugal compressor. Preliminary analysis shows that such plant is able to operate, however, power consumption is 3.5-6.5 higher in comparison with traditional MVC plant. In turn, utilization of thermocompressor allows avoiding usual high-frequency drive of centrifugal compressor. Drives with frequency of 50 Hz are enough for thermocompressor when centrifugal compressor requires drives with frequency up to 500 Hz and higher. Approximate thermocompressor dimensions are estimated.

  1. Rotating stall simulation for axial and centrifugal compressors

    Science.gov (United States)

    Halawa, Taher; Gadala, Mohamed S.

    2017-05-01

    This study presents a numerical simulation of the rotating stall phenomenon in axial and centrifugal compressors with detailed descriptions of stall precursors and its development with time. Results showed that the vaneless region of the centrifugal compressor is the most critical location affected by stall. It was found that the tip leakage flow and the back flow impingement are the main cause of the stall development at the impeller exit area for centrifugal compressors. The results of the axial compressor simulations indicated that the early separated flow combined with the tip leakage flow can block the impeller passages during stall.

  2. RANS simulation of a radial compressor for supercritical CO{sub 2} Brayton cycle

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Gu; Cho, Seong Kuk; Lee, Jekyoung; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of); Cha, Jae Eun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, Si Woo [Jinsol Turbo, Daejeon (Korea, Republic of)

    2016-10-15

    S-CO{sub 2} cycle has a small footprint due to the compact turbomachine and heat exchanger. It was found that the S-CO{sub 2} compressor consumes small compression work if the operating conditions approach to the critical point (7.38MPa, 31.1℃). Therefore, this reduced compression work contributes to high cycle efficiency. Due to the above mentioned advantages, the S-CO{sub 2} cycle can be applied to various heat sources such as coal power, bottoming cycle of fuel cells, and the next generation nuclear systems. To demonstrate the S-CO{sub 2} cycle performance, an integral test facility is necessary. Therefore, the joint research team of KAERI, KAIST, POSTECH designed a supercritical CO{sub 2} integral experiment loop (SCIEL). The experimental data from this loop are accumulating in various conditions, rotational speed. The design of a S-CO{sub 2} compressor operating near the critical point is one of the major technical challenges in the development of cycle components. A radial compressor geometry designed for supercritical CO{sub 2} loop was utilized for CFD analysis. The preliminary results were compared to the experimental data. In this study, the authors present a CFD approach with accurate CSV type property table. Compared results showed reasonable difference between CFD and experiment except for efficiency curve at 35,000rpm. In future works, the loss models used for the design of S-CO{sub 2} compressor will be validated, and established with CFD results.

  3. Investigation on the electromagnetic centring technique in compressor with labyrinth seal structure

    Science.gov (United States)

    Zhang, W.; Feng, C.; Cheng, J.; Feng, Q.; Wu, W.

    2017-08-01

    At present, the piston of compressors with labyrinth seal structure generally runs eccentrically, which causes uneven radial clearance, serious leakages and lower volumetric efficiency. This has become an urgent problem in the development of labyrinth compressors. In this study, electromagnetic levitation technology was introduced to achieve concentric centering between the piston and cylinder, and the conventional cantilever structure for the piston centering was replaced by a simple support structure using the through-piston rod. Furthermore, the simulation model of the electromagnetic centering system was established and the experimental prototype was built. The mathematical simulation model was verified by comparing simulated and tested results. Then, the centering effect of the system was assessed and the variation of the leakage in the compressor was studied by models using dynamic mesh technology. The results showed that the radial clearance between piston and cylinder can be maintained in the range of -0.3 mm to 0.3 mm through the electromagnetic centering control. In addition, the inner leakage of the compressor was quite appreciable without the electromagnetic control. However, it was reduced by 1.8 times with the introduction of the electromagnetic control. Thus, it can be concluded that the precise centering between the piston and the cylinder can be achieved by the introduction of the electromagnetic centering technique.

  4. A numerical and experimental investigation of the thermal control performance of a spaceborne compressor assembly

    Science.gov (United States)

    Oh, Hyun-Ung; Lee, Min-Kyu; Shin, Somin; Hong, Joo-Sung

    2011-09-01

    Spaceborne pulse tube type cryocoolers are widely used for providing cryogenic temperatures for sensitive infrared, gamma-ray and X-ray detectors. Thermal control for the compressor of the cryocooler is one of the important technologies for the cooling performance, mission life time, and jitter stability of the cooler. The thermal design of the compressor assembly proposed in this study is basically composed of a heat pipe, a radiator, and a heater. In the present work, a method for heat pipe implementation is proposed and investigated to ensure the jitter stability of the compressor under the condition that one heat pipe is not working. An optimal design of the radiator that uses ribs for effective use by minimizing the temperature gradient on the radiator and reducing its weight is introduced. The effectiveness of the thermal design of the compressor assembly is demonstrated by on-orbit thermal analysis using the correlated thermal model obtained from the thermal balance test that is performed under a space simulating environment.

  5. Structure design and simulation research of active magnetic bearing for helium centrifugal cold compressor

    Science.gov (United States)

    Y Zhang, S.; Pan, W.; Wei, C. B.; Wu, J. H.

    2017-12-01

    Helium centrifugal cold compressors are utilized to pump gaseous helium from saturated liquid helium tank to obtain super-fluid helium in cryogenic refrigeration system, which is now being developed at TIPC, CAS. Active magnetic bearing (AMB) is replacing traditional oil-fed bearing as the optimal supporting assembly for cold compressor because of its many advantages: free of contact, high rotation speed, no lubrication and so on. In this paper, five degrees of freedom for AMB are developed for the helium centrifugal cold compressor application. The structure parameters of the axial and radial magnetic bearings as well as hardware and software of the electronic control system is discussed in detail. Based on modal analysis and critical speeds calculation, a control strategy combining PID arithmetic with other phase compensators is proposed. Simulation results demonstrate that the control method not only stables AMB system but also guarantees good performance of closed-loop behaviour. The prior research work offers important base and experience for test and application of AMB experimental platform for system centrifugal cold compressor.

  6. Utility Advanced Turbine Systems (ATS) technology readiness testing

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted horn DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include fill speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  7. Utility advanced turbine systems (ATS) technology readiness testing

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-09-15

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of a highly efficient, environmentally superior, and cost-competitive utility ATS for base-load utility-scale power generation, the GE 7H (60 Hz) combined cycle power system, and related 9H (50 Hz) common technology. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  8. Vibration analysis of the synchronous motor of a propane compressor

    Energy Technology Data Exchange (ETDEWEB)

    Nogueira, D.; Rangel Junior, J. de S. [Petroleo Brasileiro S.A. - PETROBRAS, Rio de Janeiro, RJ (Brazil)], Emails: diananogueira@petrobras.com.br, joilson_jr@petrobras.com.br; Moreira, R.G. [Petroleo Brasileiro S.A. - PETROBRAS, Cabiunas, RJ (Brazil)], E-mail: ricgmoreira@petrobras.com.br

    2010-07-01

    This paper aims at describing the Analysis of a synchronous electric motor which presented high vibration levels (shaft displacement and bearing housing vibration) during the commissioning process, as well as propose the best practices for the solution of vibration problems in similar situations. This motor belongs to the propane centrifugal compressor installed at a Gas Compression Station. The methodology used in this study conducted an investigation of the problems presented in the motor through the execution of many types of tests and the analysis of the results. The main evaluations were performed, such as the vibration analysis and the rotor dynamic analysis. The electric motor was shipped back to the manufacturer's shop, where the manufacturer made certain modifications to the motor structure so as to improve the structure stiffness, such as the improvement of the support and the increase of the thickness of the structural plates. In addition to that, the dynamic balancing of the rotating set was checked. Finally, the excitation at a critical speed close to the rated speed was found after Rotor Dynamics Analysis was performed again, because of the increase in bearing clearances. The bearing shells were replaced so as to increase the separation margin between these frequencies. In order to verify the final condition of the motor, the manufacturer repeated the standard tests - FAT (Factory Acceptance Tests) - according to internal procedure and international standards. As a result of this work, it was possible to conclude that there was a significant increase in the vibration levels due to unbalance conditions. It was also possible to conclude that there are close relationships between high vibration levels and unbalance conditions, as well as between high vibration levels and the stiffness of the system and its support. Certain points of attention related to the manufacturing process of the motor compressor are described at the end of this paper, based

  9. Numerical simulation and experimental investigation on suction heating of a BOG compressor

    International Nuclear Information System (INIS)

    Jia, Xiaohan; Zhao, Bin; Feng, Jianmei; Zheng, Sulu; Peng, Xueyuan

    2016-01-01

    Highlights: • An investigation focusing on suction heating of a BOG compressor is carried out. • There is frost on the cylinder cover as the compressor at lower suction temperature. • The suction and discharge flow rate decrease with rising suction temperature. • The volumetric efficiency has a maximum value with increasing suction temperature. • The temperature coefficient increased with suction temperature or rotational speed. - Abstract: One of the key components of a liquefied natural gas (LNG) receiving terminal is the boil-off gas (BOG) compressor, which is used to pump out the BOG from the LNG storage tank to ensure safety in the transportation and receiving systems. Owing to the ultra-low suction temperature, the heat exchange between the intake gas and the cylinder, piston, and cylinder cover cannot be ignored as in normal conditions. This paper presents an investigation focusing on suction heating of the BOG compressor. A finite element model with dynamic mesh was established to simulate the suction process. At the same time, a performance test rig was built to study the characteristics of the BOG compressor under low suction temperature conditions and verify the numerical model. Consequently, the results of the simulation were in good agreement with experimental results. Both results implied that the temperature of cylinder surface increased starting from the cylinder cover to the crankcase. In addition, at lower suction temperature, the temperature difference between various points on the cylinder surface and cylinder cover was much larger than that at higher suction temperature. With increasing suction temperature, the temperature coefficient increased markedly, and the difference between gas temperatures at the beginning and end of the suction process, as well as the compressor flow rate, decreased significantly; however, the volumetric efficiency increased first and then decreased. Furthermore, the temperature coefficient clearly increased

  10. Electrical efficiency losses occurred by the air compressor for PEMFC

    International Nuclear Information System (INIS)

    Haubrock, J.; Heideck, G.; Styczynski, Z.

    2006-01-01

    Fuel Cells are characterised by a high efficiency and comparatively small emissions. Depending on their partial load behaviour and their high efficiency, Fuel Cells are well suited for net connected or isolated autonomous energy generators for thermal and electricity power production. Proton Exchange Membrane (PEM) Fuel Cell systems need several external components to produce electricity and thermal power. However, the high theoretical degree of efficiency of 83% is decreased by these components. To reach higher fuel utilisation it is necessary to reduce the energy consumption of these components. In this study, the influence of the air supply compressor on the fuel utilisation is investigated and an optimization strategy was developed. The results were reviewed by a real test set up using an autonomous PEM Fuel Cell system. (authors)

  11. Optimization of RF Compressor in the SPARX Injector

    CERN Document Server

    Ronsivalle, Concetta; Ferrario, Massimo; Serafini, Luca; Spataro, Bruno

    2005-01-01

    The SPARX photoinjector consists in a rf gun injecting into three SLAC accelerating sections, the first one operating in the RF compressor configuration in order to achieve higher peak current. A systematic study based on PARMELA simulations has been done in order to optimize the parameters that influence the compression also in view of the application of this system as injector of the so called SPARXINO 3-5 nm FEL test facility. The results of computations show that peak currents at the injector exit up to kA level are achievable with a good control of the transverse and longitudinal emittance by means of a short SW section operating at 11424 MHz placed before the first accelerating section. Some working points in different compression regimes suitable for FEL experiments have been selected. The stability of these points and the sensitivity to various types of random errors are discussed.

  12. Fuel efficiency, availability and compressor station configuration

    Energy Technology Data Exchange (ETDEWEB)

    Lubomirsky, Matt; Kurz, Rainer [Solar Turbines Inc., San Diego, CA (United States); Klimov, Pavel [Intergas Central Asia, Astana (Kazakhstan)

    2009-12-19

    Compressor stations play a very important role in the success of a gas pipeline design and a careful selection of centrifugal compressors and drivers are key aspects for the success of the project. The state of the art design available today for this equipment provides overall high thermodynamic performance and consequently minimizes installed power requirements and energy usage with significant savings on operating expenses during the economic life of the project For any application of machinery in a pipeline compression station, one of the key questions to answer is the number of units to install to meet the flow requirements of the pipeline. Depending on the load profile of the pipeline, the answers may look different. Other factors to consider include the fact that gas turbines can produce a significant amount of additional power at lower ambient temperatures. So, even for constant load of the pipeline, the relative load of the driver changes. In this paper, a typical transcontinental pipeline with multiple compressor stations is evaluated. The determination of the exact hydraulic behavior of the pipeline is part of the modeling effort. The site ambient conditions, with a significant swing in ambient temperatures are considered. The issue discussed in this paper evolves around the availability that can be achieved with various configurations, based on actually achieved reliability and availability numbers. The other large impact on operating costs, fuel consumption will be discussed. Here, the choice of the number of installed units has a distinct impact on annual fuel consumption, as well as the capacity of the pipeline during various scenarios. (author)

  13. Dual-worm screw compressors; Compresseurs bi-vis

    Energy Technology Data Exchange (ETDEWEB)

    Baleydier, J P [Bitzer France, 69 - Lyon (France)

    1998-12-31

    Low power worm-screw moto-compressors are used in any king of refrigerating machineries and more and more in air conditioning systems. This paper presents the principle of dual-screw moto-compressors: worm-screw technology, role of oil (lubrication, tightness, cooling), compression, internal pressure, power reduction, lubrication, economizer, operation, model selection and accessories. (J.S.)

  14. 78 FR 1162 - Cardiovascular Devices; Reclassification of External Cardiac Compressor

    Science.gov (United States)

    2013-01-08

    .... FDA-2012-N-1173] Cardiovascular Devices; Reclassification of External Cardiac Compressor AGENCY: Food... external cardiac compressors as class III requiring premarket approval. The Cardiovascular Device... on CPR and emergency cardiovascular care (Ref. 1) conclude that ``real-time CPR prompting and...

  15. 46 CFR 154.534 - Cargo pumps and cargo compressors.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Cargo pumps and cargo compressors. 154.534 Section 154.534 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES... Equipment Cargo and Process Piping Systems § 154.534 Cargo pumps and cargo compressors. Cargo pumps and...

  16. Dual-worm screw compressors; Compresseurs bi-vis

    Energy Technology Data Exchange (ETDEWEB)

    Baleydier, J.P. [Bitzer France, 69 - Lyon (France)

    1997-12-31

    Low power worm-screw moto-compressors are used in any king of refrigerating machineries and more and more in air conditioning systems. This paper presents the principle of dual-screw moto-compressors: worm-screw technology, role of oil (lubrication, tightness, cooling), compression, internal pressure, power reduction, lubrication, economizer, operation, model selection and accessories. (J.S.)

  17. [Lubricant-free piston compressors for mechanized medical instruments].

    Science.gov (United States)

    Sabitov, V Kh; Repin, V A; Kil'kinov, A A

    1988-01-01

    Piston compressor without lubrication with air blow to packing rings by plunger, disposed in subpiston space, is recommended as the basic scheme of construction of a power supply unit for medical pneumatic tooling. The construction reduces a leak of the compressive medium, increasing the efficiency of a compressor and seal reliability.

  18. Analysis of ideal sorption compressor cycles operating with gas mixtures

    NARCIS (Netherlands)

    Tzabar, N.; ter Brake, H.J.M.

    2018-01-01

    Sorption-based compressors are thermally driven and because of the absence of moving parts they are vibration free, and have the potential for long life. Sorption-based compressors have been reported to operate Joule–Thomson (JT) cryogenic coolers with pure working fluids. However, using mixed

  19. High Efficiency Pneumatic Systems Compressors Hydrodynamics and Termodynamics Process Research

    Directory of Open Access Journals (Sweden)

    Paulius Bogdevičius

    2016-12-01

    Full Text Available The paper analyzes pneumatic system, which consists of three piston compressors, pipes and reciever. Designed two cylinder piston compressor with an asynchronous electric motor mathematical model. In the mathematical model has been estimated rod mechanism geometry and kinematic parameters also hudrodynamics and thermodynamic processes going in the cylinders. Also there were made mathematical experiment and presented the results of it.

  20. Air Compressor Driving with Synchronous Motors at Optimal Parameters

    Directory of Open Access Journals (Sweden)

    Iuliu Petrica

    2010-10-01

    Full Text Available In this paper a method of optimal compensation of the reactive load by the synchronous motors, driving the air compressors, used in mining enterprises is presented, taking into account that in this case, the great majority of the equipment (compressors, pumps are generally working a constant load.

  1. Piston-Skirt Lubrication System For Compressor

    Science.gov (United States)

    Schroeder, Edgar C.; Burzynski, Marion, Jr.

    1994-01-01

    Piston-skirt lubrication system provides steady supply of oil to piston rings of gas compressor. No need for oil-filled crankcase or external oil pump. Instead, part of each piston acts as its own oil pump circulating oil from reservoir. Annular space at bottom of piston and cylinder constitutes working volume of small oil pump. Depending on application, reservoir open to atmosphere, or sealed and pressurized in bellows to prevent contact between oil and atmosphere. Filter removes particles worn away from piston rings and cylinder wall during normal operation.

  2. DESIGN PARAMETERS OF CENTRIFUGAL COMPRESSOR INDUCER

    Directory of Open Access Journals (Sweden)

    Saim KOÇAK

    1998-03-01

    Full Text Available Design characteristics of centrifugal compressor impellers working with compressible fluids are analyzed, and the design parameters of inducer are defined. The effects of incidence, deviation and deflection angles, relative eddy, rotating stall and Mach number are investigated. The relation between minimum relative Mach number of inducer and flow angle is investigated and it is observed that the minimum Mach number occurs for flow angle values between -680 and -520 . In the design, the effect of a 100 difference in flow angle is found to be less than 1 % on minimum relative Mach number.

  3. Retrofitting compressor engines to reduce emissions

    International Nuclear Information System (INIS)

    Collison, Melanie

    2011-01-01

    Cenovus Energy Inc. is upgrading its natural gas compression facilities at 37 sites it operates in Alberta. The project itself consists of a retrofit of the natural-fas fired engines that power the compressors that fill its natural gas sales pipe-line. Piping to capture fugitive natural gas will also be installed. These emissions will be used as fuel. The efficiency rating of such engine will be the same as a new fuel-injected engine. One of the challenge in the design of the parts of these engines ss to to ensure the least possible downtime to minimize production losses.

  4. Effect of self recirculation casing treatment on the performance of a turbocharger centrifugal compressor

    Science.gov (United States)

    Gancedo, Matthieu

    , different in nature from rotating stall. The flow velocity was also measured at the inlet of the compressor by means of planar PIV measurements. The case without recirculation showed strong back flow occurrence at low MFR on the shroud of the inlet passage due to tip recirculation. With recirculation, this back flow was significantly reduced improving the overall stability. However, with the current recirculation channels design, there is an efficiency penalty and the recirculated flow introduces non-homogeneities in the mixing region. Finally, to explore experimentally the effect of variations of the casing treatment, several different designs were tested. It was seen that modifications of the supporting rib shape impacted the efficiency. Also, improvements on the surge line were obtained with flow reinjection near the inducer in the direction of the main flow at low speeds and with induced counter swirl for all speeds.

  5. Thermal modelling of a dry revolving vane compressor

    Science.gov (United States)

    Ooi, K. T.; Aw, K. T.

    2017-08-01

    The lubricant used in compressors serves to lubricate, to seal the gaps to reduce internal leakage and to a certain extent, to cool. However, a lubricant free compressor is attractive if lubricants become a source of contaminant, or in areas where the compressor needs be placed under any orientation, such as those in military or portable computing. In this paper, a thermal model for a dry revolving vane compressor is presented. This thermal model sets out to predict the steady-state operating temperatures of the compressor components. The lumped thermal conductance method was employed. The results of the components temperature will be presented and discussed. A high potential for overheating is observed at the shaft bearings.

  6. Safe and efficient operation of multistage cold compressor systems

    International Nuclear Information System (INIS)

    Kauschke, M.; Haberstroh, C.; Quack, H.

    1996-01-01

    Large refrigeration rates in the temperature range of super fluid helium can only be obtained with the help of centrifugal cold compressors. For the large 2 K systems, four compression stages are necessary to reach atmospheric pressure. Centrifugal cold compressors are quite sensitive to mass flow and suction temperature variations; but these have to be expected in a real system. The first step in the systems design is to find safe and efficient quasi-stationary modes of operation. The system which is being proposed for the TESLA refrigerators relies on two features. The first is to allow the room temperature screw compressor, downstream of the cold compressors to work occasionally with a subatmospheric suction pressure. The second is to stabilize the suction temperature of the third stage of compression at about 10 K. With these features it is possible, that in all modes of operation all four compressor stages operate exactly at their design point

  7. Design, experimental investigation and multi-objective optimization of a small-scale radial compressor for heat pump applications

    Energy Technology Data Exchange (ETDEWEB)

    Schiffmann, J. [Fischer Engineering Solutions AG, Birkenweg 3, CH-3360 Herzogenbuchsee (Switzerland); Favrat, D. [Ecole Polytechnique Federale de Lausanne, EPFL STI IGM LENI, Station 9, CH-1015 Lausanne (Switzerland)

    2010-01-15

    The main driver for small scale turbomachinery in domestic heat pumps is the potential for reaching higher efficiencies than volumetric compressors currently used and the potential for making the compressor oil-free, bearing a considerable advantage in the design of advanced multi-stage heat pump cycles. An appropriate turbocompressor for driving domestic heat pumps with a high temperature lift requires the ability to operate on a wide range of pressure ratios and mass flows, confronting the designer with the necessity of a compromise between range and efficiency. The present publication shows a possible way to deal with that difficulty, by coupling an appropriate modeling tool to a multi-objective optimizer. The optimizer manages to fit the compressor design into the possible specifications field while keeping the high efficiency on a wide operational range. The 1D-tool used for the compressor stage modeling has been validated by experimentally testing an initial impeller design. The excellent experimental results, the agreement with the model and the linking of the model to a multi-objective optimizer will allow to design radial compressor stages managing to fit the wide operational range of domestic heat pumps while keeping the high efficiency level. (author)

  8. IC ENGINE SUPERCHARGING AND EXHAUST GAS RECIRCULATION USING JET COMPRESSOR

    Directory of Open Access Journals (Sweden)

    Adhimoulame Kalaisselvane

    2010-01-01

    Full Text Available Supercharging is a process which is used to improve the performance of an engine by increasing the specific power output whereas exhaust gas recirculation reduces the NOx produced by engine because of supercharging. In a conventional engine, supercharger functions as a compressor for the forced induction of the charge taking mechanical power from the engine crankshaft. In this study, supercharging is achieved using a jet compressor. In the jet compressor, the exhaust gas is used as the motive stream and the atmospheric air as the propelled stream. When high pressure motive stream from the engine exhaust is expanded in the nozzle, a low pressure is created at the nozzle exit. Due to this low pressure, atmospheric air is sucked into the expansion chamber of the compressor, where it is mixed and pressurized with the motive stream. The pressure of the mixed stream is further increased in the diverging section of the jet compressor. A percentage volume of the pressurized air mixture is then inducted back into the engine as supercharged air and the balance is let out as exhaust. This process not only saves the mechanical power required for supercharging but also dilutes the constituents of the engine exhaust gas thereby reducing the emission and the noise level generated from the engine exhaust. The geometrical design parameters of the jet compressor were obtained by solving the governing equations using the method of constant rate of momentum change. Using the theoretical design parameters of the jet compressor, a computational fluid dinamics analysis using FLUENT software was made to evaluate the performance of the jet compressor for the application of supercharging an IC engine. This evaluation turned out to be an efficient diagnostic tool for determining performance optimization and design of the jet compressor. A jet compressor was also fabricated for the application of supercharging and its performance was studied.

  9. Potential of flow pre-whirl at the compressor inlet of automotive engine turbochargers to enlarge surge margin and overcome packaging limitations

    International Nuclear Information System (INIS)

    Galindo, J.; Serrano, J.R.; Margot, X.; Tiseira, A.; Schorn, N.; Kindl, H.

    2007-01-01

    Due to the packaging constraints to which turbocharged engines are submitted in passenger cars, the inlet duct of the centrifugal compressor often requires a 90 o bend. The compressor inlet perpendicular to its axis disturbs the flow and reduces the compressor performance. This paper presents an interesting solution based on a specifically designed inlet swirl-generator device (SGD) that palliates these negative effects. In addition, the SGD can be used to extend the surge margin of the compressor if the position of the SGD blades is modified in function of the reciprocating engine operation conditions. The paper describes how the swirl level and the pressure losses generated by the device have been characterized in a continuous flow test rig. After this the SGD plus a centrifugal compressor from a turbocharger unit have been tested in a specific turbocharger test bench. The results obtained show the influence of the SGD blades position on the compressor performance. In order to better understand the influence of the SGD on the turbocharger behaviour, the flow velocity triangles near the inducer have been reconstructed using an approach based on CFD calculations

  10. Low emissions system featured on compressor drive

    International Nuclear Information System (INIS)

    Curtis, T.

    1995-01-01

    A high speed power turbine is offered as an option with direct drive capability for pipeline compressors and other high-speed applications. As developed, it features ease of maintenance with rotor and nozzle assembly in a single cartridge to allow quick change-out or replacement of parts on site. The new compressor drive builds extensively on proven technology and is expected to provide lower installed and life-cycle costs per unit horsepower than previous units. During its development stages, M ampersand IE preformed cost and risk assessment of several design configurations and concluded that a derivative approach based on the standard unit was an optimal solution in the 39,000 shp range. A two-shaft gas turbine is expected to be applied in the industrial and commercial marine markets, including 50- and 60-Hertz power generation applications, pipeline compression, gas injection, and fast ferry commercial marine uses. Emissions controls for the system will include water or steam injection using a standard combustor or M and IE's DLE combustion system

  11. Unsteady flow measurements in centrifugal compressors

    International Nuclear Information System (INIS)

    Bammert, K.; Mobarak, A.; Rautenberg, M.

    1976-01-01

    Centrifugal compressors and blowers are often used for recycling the coolant gas in gas-cooled reactors. To achieve the required high pressure ratios, highly loaded centrifugal compressors are built. The paper deals with unsteady flow measurements on highly loaded centrifugal impellers. Measurements of the approaching flow have been done with hot wires. The method of measurement enabled us to get the velocity distribution across the pitch ahead of the inducer. The static pressure signals along the shroud line has been discussed on the basis of some theoretical considerations. Accordingly the form of flow in the impeller and the wave flow or separation zones in the impeller can now be better interpreted. The importance of the unsteady nature of the relative flow, especially at impeller exit, is clearly demonstrated. Measurements with high responsive total pressure probes in the vicinity of impeller exit and the subsequent calculations have shown, that the instantaneous energy transfer at a certain point after the impeller may differ by more than 30% from the Euler work. Lastly, unsteady pressure measurements along the shroud line have been performed during surge and rotating stall. The surge signal have been analyzed in more detail and the mechanism of flow rupture and pressure recovery during a surge cycle is thoroughly discussed. (orig.) [de

  12. Compressor Part II: Volute Flow Predictions

    Directory of Open Access Journals (Sweden)

    Yu-Tai Lee

    1999-01-01

    Full Text Available A numerical method that solves the Reynolds-averaged Navier-Stokes equations is used to study an inefficient component of a shipboard air-conditioning HCFC-124 compressor system. This high-loss component of the centrifugal compressor was identified as the volute through a series of measurements given in Part I of the paper. The predictions were made using three grid topologies. The first grid closes the connection between the cutwater and the discharge diffuser. The other two grids connect the cutwater area with the discharge diffuser. Experiments were performed to simulate both the cutwater conditions used in the predictions. Surface pressures along the outer wall and near the inlet of the volute were surveyed for comparisons with the predictions. Good agreements between the predicted results and the measurements validate the calculations. Total pressure distributions and flow stream traces from the prediction results support the loss distribution through the volute. A modified volute configuration is examined numerically for further loss comparison.

  13. LP compressor blade vibration characteristics at starting conditions of a 100 MW heavy-duty gas turbine

    International Nuclear Information System (INIS)

    Lee, An Sung; Vedichtchev, Alexandre F.

    2004-01-01

    In this paper are presented the blade vibration characteristics at the starting conditions of the low pressure multistage axial compressor of heavy-duty 100 MW gas turbine. Vibration data have been collected through strain gauges during aerodynamic tests of the model compressor. The influences of operating modes at the starting conditions are investigated upon the compressor blade vibrations. The exciting mechanisms and features of blade vibrations are investigated at the surge, rotating stall, and buffeting flutter. The influences of operating modes upon blade dynamic stresses are investigated for the first and second stages. It is shown that a high dynamic stress peak of 120 MPa can occur in the first stage blades due to resonances with stall cell excitations or with inlet strut wake excitations at the stalled conditions

  14. Technologies of 1.8 K / 2.4 kW helium refrigerators and cold compressors for LHC

    International Nuclear Information System (INIS)

    Saji, Nobuyoshi; Yoshinaga, Seiichirou; Asakura, Hiroshi; Shimba, Toru; Honda, Tadaaki; Mori, Mikio

    2005-01-01

    For the LHC (Large Hadron Collider) project of the CERN (Conseil Europeen pour la Recherche Nucleaire), the Swiss-Japanese consortium IHI/Linde Kryotechnik AG delivered a 1.8 K helium refrigeration system. Linde has produced many helium refrigeration systems and IHI has designed and manufactured cold compressors that utilize many advanced technologies and innovative ideas for turbo machinery. The compressor has the characteristics of the highest efficiency in the world. This paper describes the 1.8 K helium refrigeration system and performance test results at CERN. (author)

  15. Air-Cooled Design of a Temperature-Swing Adsorption Compressor for Closed-Loop Air Revitalization Systems

    Science.gov (United States)

    Mulloth, Lila M.; Affleck, Dave L.; Rosen, Micha; LeVan, M. Douglas; Wang, Yuan; Cavalcante, Celio L.

    2004-01-01

    The air revitalization system of the International Space Station (ISS) operates in an open loop mode and relies on the resupply of oxygen and other consumables from earth for the life support of astronauts. A compressor is required for delivering the carbon dioxide from a removal assembly to a reduction unit to recover oxygen and thereby closing the air-loop. We have a developed a temperature-swing adsorption compressor (TSAC) for performing these tasks that is energy efficient, quiet, and has no rapidly moving parts. This paper discusses the mechanical design and the results of thermal model validation tests of a TSAC that uses air as the cooling medium.

  16. A one kPa centrifugal cold compressor for the 1.8 K helium refrigeration system of LHC

    CERN Document Server

    Saji, N; Yoshinaga, S; Itoh, K; Nogaku, T; Bézaguet, Alain-Arthur; Casas-Cubillos, J; Lebrun, P; Tavian, L

    1998-01-01

    CERN placed an order for a cold compressor prototype (CCP) with IHI for the LHC project. The CCP is supported by the oil-free magnetic bearings, driven by an induction motor. The compressor has the characteristics of high efficiency and wide operation range, thanks to the optimum design for the impeller and diffuser. The result of the performance tests at CERN showed that static heat in-leaks could be controlled at approx. 7.3 W, and an adiabatic efficiency is 75at a nominal flow of 18 g's with suction temperature of 4.4 K and suction pressure of 1 kPa. (4 refs).

  17. APPLICATION OF A PLC TO A LABORATORY COMPRESSOR WORKSHOP CONTROL SYSTEM

    Directory of Open Access Journals (Sweden)

    Wojciech GÓRA

    2016-06-01

    Full Text Available In this paper a control system of air compressors in a university laboratory is presented. The control system, which is built using the Astraada RCC972 and the GE 90-20 drivers, is an extension of the two states’ inputs and outputs of Astraada. To visualize the work stand, the PC computer class and the Proficy Machine Edition (ME View software were applied. Selected results from the tests of the built control system are presented.

  18. Adaptive fuzzy PID control of hydraulic servo control system for large axial flow compressor

    Science.gov (United States)

    Wang, Yannian; Wu, Peizhi; Liu, Chengtao

    2017-09-01

    To improve the stability of the large axial compressor, an efficient and special intelligent hydraulic servo control system is designed and implemented. The adaptive fuzzy PID control algorithm is used to control the position of the hydraulic servo cylinder steadily, which overcomes the drawback that the PID parameters should be adjusted based on the different applications. The simulation and the test results show that the system has a better dynamic property and a stable state performance.

  19. Modern high pressure gas injection centrifugal compressor for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin [Worley Parsons Services Pty Ltd, Brisbane, NSW (Australia). Mechanical Dept.

    2011-12-15

    This article covers different design, manufacturing, performance and reliability aspects of modern high pressure gas re-injection centrifugal compressor units. Advances and recent technologies on critical areas such as rotor dynamics, anti-surge system, rotating stall prevention, auxiliary systems, material selection, shop performance tests and gas sealing are studied. Three different case studies for modern re-injection machines including 12 MW, 15 MW and 32 MW trains are presented. (orig.)

  20. 14 CFR 33.27 - Turbine, compressor, fan, and turbosupercharger rotors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Turbine, compressor, fan, and... Turbine, compressor, fan, and turbosupercharger rotors. (a) Turbine, compressor, fan, and... affect turbine, compressor, fan, and turbosupercharger rotor structural integrity will not be exceeded in...

  1. Modeling of surge in free-spool centrifugal compressors : experimental validation

    NARCIS (Netherlands)

    Gravdahl, J.T.; Willems, F.P.T.; Jager, de A.G.; Egeland, O.

    2004-01-01

    The derivation of a compressor characteristic, and the experimental validation of a dynamic model for a variable speed centrifugal compressor using this characteristic, are presented. The dynamic compressor model of Fink et al. is used, and a variable speed compressor characteristic is derived by

  2. Core compressor exit stage study. 1: Aerodynamic and mechanical design

    Science.gov (United States)

    Burdsall, E. A.; Canal, E., Jr.; Lyons, K. A.

    1979-01-01

    The effect of aspect ratio on the performance of core compressor exit stages was demonstrated using two three stage, highly loaded, core compressors. Aspect ratio was identified as having a strong influence on compressors endwall loss. Both compressors simulated the last three stages of an advanced eight stage core compressor and were designed with the same 0.915 hub/tip ratio, 4.30 kg/sec (9.47 1bm/sec) inlet corrected flow, and 167 m/sec (547 ft/sec) corrected mean wheel speed. The first compressor had an aspect ratio of 0.81 and an overall pressure ratio of 1.357 at a design adiabatic efficiency of 88.3% with an average diffusion factor or 0.529. The aspect ratio of the second compressor was 1.22 with an overall pressure ratio of 1.324 at a design adiabatic efficiency of 88.7% with an average diffusion factor of 0.491.

  3. Expert system for compressor maintenance support; Sistema especialista para apoio a manutencao de compressores

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Jonny Carlos da [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica; Caletti, Luciano [KEOHPS - Knowledge Engineering on Hydraulic and Pneumatic System, SC (Brazil); Luna, Paulo de T.M. [Universidade Regional de Blumenau - FURB, SC (Brazil)

    2004-07-01

    The performance of critical machines in industrial processes, such as compressors used in industrial plants, is fundamental for overall company operation. In this context, it becomes strategic the application of methods and tools to support the operation and maintenance of the most relevant process equipment. Among these computational tools are the Expert Systems, which aim to emulate the decision making process of human experts in a specific knowledge domain. In Oil and Gas domain, an example of such tools is the SEGRED project, which combines expert system techniques with dynamic simulation of transport and distribution natural gas networks. The SECOMP project, Expert System for Compressor Maintenance, is considered a spin-off of the SEGRED. Its objective is to develop an expert system to support maintenance activities, aiming to increase reliability, improve performance and reduce maintenance and operational costs. This article presents the first phase of the SECOMP project, which is related to the development of an expert system prototype for corrective maintenance of natural gas reciprocating compressors. The paper discusses the context of this knowledge domain, the prototype development and its potential contribution in an industrial environment. (author)

  4. An Investigation of Backflow Phenomenon in Centrifugal Compressors

    Science.gov (United States)

    Benser, William A; Moses, Jason J

    1945-01-01

    Report presents the results of an investigation conducted to determine the nature and the extent of the reversal of flow, which occurs at the inlet of centrifugal compressors over a considerable portion of the operating range. Qualitative studies of this flow reversal were made by lampblack patterns taken on a mixed-flow-type impeller and by tuft studies made on a conventional centrifugal compressor. Quantitative studies were made on a compressor specially designed to enable survey of angularity of flow, static and total pressures, and temperatures to be taken very close to the impeller front housing.

  5. Turbine Engine with Differential Gear Driven Fan and Compressor

    Science.gov (United States)

    Suciu, Gabriel L. (Inventor); Pagluica, Gino J. (Inventor); Duong, Loc Quang (Inventor); Portlock, Lawrence E. (Inventor)

    2013-01-01

    A gas turbine engine provides a differential gear system coupling the turbine to the bypass fan and the compressor. In this manner, the power/speed split between the bypass fan and the compressor can be optimized under all conditions. In the example shown, the turbine drives a sun gear, which drives a planet carrier and a ring gear in a differential manner. One of the planet carrier and the ring gear is coupled to the bypass fan, while the other is coupled to the compressor.

  6. Study of compressor systems for a gas-generator engine

    Science.gov (United States)

    Sather, Bernard I; Tauschek, Max J

    1950-01-01

    Various methods of providing compressor-capacity and pressure-ratio control in the gas-generator type of compound engine over a range of altitudes from sea level to 50,000 feet are presented. The analytical results indicate that the best method of control is that in which the first stage of compression is carried out in a variable-speed supercharger driven by a hydraulic slip coupling. The constant-speed second stage could be either a mixed-flow rotary compressor or a piston-type compressor. A variable-area turbine nozzle is shown to be unnecessary for cruising operation of the engine.

  7. Screw compressor analysis from a vibration point-of-view

    Science.gov (United States)

    Hübel, D.; Žitek, P.

    2017-09-01

    Vibrations are a very typical feature of all compressors and are given great attention in the industry. The reason for this interest is primarily the negative influence that it can have on both the operating staff and the entire machine's service life. The purpose of this work is to describe the methodology of screw compressor analysis from a vibration point-of-view. This analysis is an essential part of the design of vibro-diagnostics of screw compressors with regard to their service life.

  8. Design Method for Channel Diffusers of Centrifugal Compressors

    Directory of Open Access Journals (Sweden)

    Mykola Kalinkevych

    2013-01-01

    Full Text Available The design method for channel diffusers of centrifugal compressors, which is based on the solving of the inverse problem of gas dynamics, is presented in the paper. The concept of the design is to provide high pressure recovery of the diffuser by assuming the preseparation condition of the boundary layer along one of the channel surfaces. The channel diffuser was designed with the use of developed method to replace the vaned diffuser of the centrifugal compressor model stage. The numerical simulation of the diffusers was implemented by means of CFD software. Obtained gas dynamic characteristics of the designed diffuser were compared to the base vaned diffuser of the compressor stage.

  9. Performance Characteristics of a Refrigerator-Freezer with Parallel Evaporators using a Linear Compressor

    OpenAIRE

    Min, Byungchae; Song, Sangjin; Noh, Kiyoul; Kim, Geonwoo; Yoon, Teaseung; Na, Sangkyung; Song, Sanghoon; Yang, Jangsik; Choi, Gyungmin; Kim, Duckjool

    2016-01-01

    A linear compressor for a domestic refrigerator-freezer has energy saving potential compared with a reciprocating compressor because of a low friction loss and free piston system. A linear compressor can control the piston stroke since it does not have mechanical restriction of piston movement. Therefore, the energy consumption of a domestic refrigerator-freezer using a linear compressor can be reduced by changing the cooling capacity of the compressor. In order to investigate the performance...

  10. Effect of surface roughness and Reynolds number on compressor cascade performance

    International Nuclear Information System (INIS)

    Back, Seung Chul; Song, Seung Jin

    2009-01-01

    An experimental work has been conducted in a linear compressor cascade to find out the effect of surface roughness and Reynolds number. Surveys were conducted with different roughness size and Reynolds number. The k s /c value of each roughness is 0.0006, 0.0090, 0.00150, 0.00213, and 0.00425. The range of Reynolds number is 300,000∼600,000 and conducted with roughened blade, which roughness Ra is 2.89 microns. Flow pressure, velocity, and angle have been found out via 5 hole probe. Pressure loss and deviation increased with increasing roughness. In the low Reynolds number under 500,000, tested roughness does not affect to the performance of compressor cascade. However, roughness is very sensitive to pressure loss in high Reynolds number over 550,000.

  11. Automatic pumpdown of the 2K cold compressors for the CEBAF central helium liquefier

    International Nuclear Information System (INIS)

    Bevins, B.S.; Chronis, W.C.; Keesee, M.S.

    1996-01-01

    The 2K system at CEBAF includes four stages of centrifugal cold compressors that operate between a suction pressure of 0.031 atm and a discharge of ∼1 atm. Starting the cold compressors and pumping the system down to operating pressure is a complex and time consuming operation. Many months of rigorous testing were required to develop a reliable startup procedure. This procedure has been automated through the development of an Autopumpdown program that intelligently coordinates the necessary steps across the boundaries of the existing cryogenic and accelerator control systems. this program has greatly reduced both the time and effort required to recover from failures and restart the system. The paper describes the requirements addressed by the program, the steps it takes while operating, the historical development of the program, the spin-off benefits, and the course of anticipated future developments

  12. The effect of inlet distorted flow on steady and unsteady performance of a centrifugal compressor

    International Nuclear Information System (INIS)

    Park, Jae Hyoung; Kang, Shin Hyoung

    2005-01-01

    Effects of inlet distorted flow on performance, stall and surge are experimentally investigated for a high-speed centrifugal compressor. Tested results for the distorted inlet flow cases are compared with the result of the undistorted one. The performance of compressor is slightly deteriorated due to the inlet distortion. The inlet distortion does not affect the number of stall cell and the propagation velocity. It also does not change stall inception flow rate. However, as the distortion increases, stall starts at the higher flow rate for low speed at the lower flow rate for high speed. For 50,000 rpm stall occurs as the flow rate decreases, however disappears for the smaller flow rate. This is due to the interaction of surge and stall. After the stall and surge interact, the number of stall cell decreases

  13. Automatic pumpdown of the 2K cold compressors for the CEBAF central helium liquefier

    International Nuclear Information System (INIS)

    Bevins, B.S.; Chronis, W.C.; Keesee, M.S.

    1996-01-01

    The 2K system at CEBAF includes four stages of centrifugal cold compressors that operate between a suction pressure of 0.031 atm and a discharge of ∼1 atm. Starting the cold compressors and pumping the system down to operating pressure is a complex and time consuming operation. Many months of rigorous testing were required to develop a reliable startup procedure. This procedure has been automated through the development of an Autopumpdown program that intelligently coordinates the necessary steps across the boundaries of the existing cryogenic and accelerator control systems. This program has greatly reduced both the time and effort required to recover from failures and restart the system. The paper describes the requirements addressed by the program, the steps it takes while operating, the historical development of the program, the spin-off benefits, and the course of anticipated future developments

  14. Aerodynamic reconfiguration and multicriterial optimization of centrifugal compressors – a case study

    Directory of Open Access Journals (Sweden)

    Valeriu DRAGAN

    2014-12-01

    Full Text Available This paper continues the recent research of the author, with application to 3D computational fluid dynamics multicriterial optimization of turbomachinery parts. Computational Fluid Dynamics has been an ubicuous tool for compressor design for decades, helping the designers to test the aerodynamic parameters of their machines with great accuracy. Due to advances of multigrid methods and the improved robustness of structured solvers, CFD can nowadays be part of an optimization loop with artificial neural networks or evolutive algorithms. This paper presents a case study of an air centrifugal compressor rotor optimized using Numeca's Design 3D CFD suite. The turbulence model used for the database generation and the optimization stage is Spalart Allmaras. Results indicate a fairly quick convergence time per individual as well as a good convergence of the artificial neural network optimizer.

  15. Retrofitting reciprocating compressors for noise control

    International Nuclear Information System (INIS)

    Frank, L.; Qualfe, R.

    1992-01-01

    The Alberta Energy Resources Conservation Board recently enacted their noise control directive ID 88-1. The effects of this regulation on the operation of an oil and gas facility are discussed, and a specific case history is presented to provide a disciplined strategy for noise attenuation retrofits. An investigation was carried out into sound sources at a reciprocating compressor gas plant, revealing several sound sources: engine exhaust stacks, engine exhaust silencer shells, direct-drive fan cooler inlets, direct drive fan cooler outlets, aerial cooler inlets and aerial cooler outlets. Details are presented of the investigative techniques and order-ranking of sources by decibel level. When controlling engine exhaust noise, silencers or mufflers are the preferred treatment. Choice of type (reactive or absorptive) and specification of acoustical performance of a silencer are discussed. The gas plant achieved noise reductions of 6-13 dB, measured at affected residences, through the use of engine exhaust silencers. 4 figs., 2 tabs

  16. Gas turbine engine with supersonic compressor

    Science.gov (United States)

    Roberts, II, William Byron; Lawlor, Shawn P.

    2015-10-20

    A gas turbine engine having a compressor section using blades on a rotor to deliver a gas at supersonic conditions to a stator. The stator includes one or more of aerodynamic ducts that have converging and diverging portions for deceleration of the gas to subsonic conditions and to deliver a high pressure gas to combustors. The aerodynamic ducts include structures for changing the effective contraction ratio to enable starting even when designed for high pressure ratios, and structures for boundary layer control. In an embodiment, aerodynamic ducts are provided having an aspect ratio of two to one (2:1) or more, when viewed in cross-section orthogonal to flow direction at an entrance to the aerodynamic duct.

  17. Demonstration of PIV in a Transonic Compressor

    Science.gov (United States)

    Wernet, Mark P.

    1998-01-01

    Particle Imaging Velocimetry (PIV) is a powerful measurement technique which can be used as an alternative or complementary approach to Laser Doppler Velocimetry (LDV) in a wide range of research applications. PIV data are measured simultaneously at multiple points in space, which enables the investigation of the non-stationary spatial structures typically encountered in turbomachinery. Many of the same issues encountered in the application of LDV techniques to rotating machinery apply in the application of PIV. Preliminary results from the successful application of the standard 2-D PIV technique to a transonic axial compressor are presented. The lessons learned from the application of the 2-D PIV technique will serve as the basis for applying 3-component PIV techniques to turbomachinery.

  18. Development of 1 kW Stirling cryocooler using a linear compressor

    International Nuclear Information System (INIS)

    Ko, J; Kim, H; Hong, Y J; Yeom, H; In, S; Park, S J

    2015-01-01

    Cryogenic cooling systems for HTS electric power devices require a reliable and efficient high-capacity cryocooler. A Striling cryocooler with a linear compressor can be a good candidate. It has advantages of low vibration and long maintenance cycle compared with a kinematic-driven Stirling cryocooler. In this study, we developed a dual-opposed linear compressor of 12 kW electric input power with two 6 kW linear motors. Electrical performance of the fabricated linear compressor is verified by experimental measurement of thrust constant. The developed Stirling cryocooler has a gamma-type configuration. The piston and displacer are supported with a flexure spring. A slit-type heat exchanger is adopted for the cold and warm-end, and the generated heat is rejected by cooling water. In the cooling performance test, waveforms of voltage, current, displacement and pressure are obtained and their amplitude and phase difference are analysed. The developed cryocooler reaches 47.8 K within 23.4 min. with no-load. Heat load tests shows a cooling capacity of 440 W at 78.1 K with 6.45 kW of electric input power and 19.4 of % Carnot COP. (paper)

  19. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING: PHASE 3R

    Energy Technology Data Exchange (ETDEWEB)

    None

    1999-09-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 2Q99.

  20. Coatings for Fuel Cell Propulsion Compressor Bearings, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Fuel cell air handling systems require clean and contaminant-free inlet air, which dictates that oil-free, motorized, compressor/expander systems should be used....

  1. Virtual Training of Compressor Control Room, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — MYMIC will analyze, design, develop and evaluate the Virtual Control Room – Compressor Station (VCoR-CS) training system. VCoR-CS will provide procedural training to...

  2. Vapor Compressor Driven Hybrid Two-Phase Loop, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase I project will demonstrate a vapor compressor driven hybrid two-phase loop technology. The hybrid two-phase loop...

  3. Development of throughflow calculation code for axial flow compressors

    International Nuclear Information System (INIS)

    Kim, Ji Hwan; Kim, Hyeun Min; No, Hee Cheon

    2005-01-01

    The power conversion systems of the current HTGRs are based on closed Brayton cycle and major concern is thermodynamic performance of the axial flow helium gas turbines. Particularly, the helium compressor has some unique design challenges compared to the air-breathing compressor such as high hub-to-tip ratios throughout the machine and a large number of stages due to the physical property of the helium and thermodynamic cycle. Therefore, it is necessary to develop a design and analysis code for helium compressor that can estimate the design point and off-design performance accurately. KAIST nuclear system laboratory has developed a compressor design and analysis code by means of throughflow calculation and several loss models. This paper presents the outline of the development of a throughflow calculation code and its verification results

  4. Development Of A Centrifugal Hydrogen Pipeline Gas Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Di Bella, Francis A. [Concepts NREC, White River Junction, VY (United States)

    2015-04-16

    Concepts NREC (CN) has completed a Department of Energy (DOE) sponsored project to analyze, design, and fabricate a pipeline capacity hydrogen compressor. The pipeline compressor is a critical component in the DOE strategy to provide sufficient quantities of hydrogen to support the expected shift in transportation fuels from liquid and natural gas to hydrogen. The hydrogen would be generated by renewable energy (solar, wind, and perhaps even tidal or ocean), and would be electrolyzed from water. The hydrogen would then be transported to the population centers in the U.S., where fuel-cell vehicles are expected to become popular and necessary to relieve dependency on fossil fuels. The specifications for the required pipeline hydrogen compressor indicates a need for a small package that is efficient, less costly, and more reliable than what is available in the form of a multi-cylinder, reciprocating (positive displacement) compressor for compressing hydrogen in the gas industry.

  5. 40 CFR 61.242-3 - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ... at a pressure that is greater than the compressor stuffing box pressure; or (2) Equipped with a...) Equipped with a system that purges the barrier fluid into a process stream with zero VHAP emissions to...

  6. 40 CFR 60.482-3a - Standards: Compressors.

    Science.gov (United States)

    2010-07-01

    ...) Operated with the barrier fluid at a pressure that is greater than the compressor stuffing box pressure; or... § 60.482-10a; or (3) Equipped with a system that purges the barrier fluid into a process stream with...

  7. Small variable speed hermetic reciprocating compressors for domestic refrigerators

    DEFF Research Database (Denmark)

    Rasmussen, Bjarne D.

    1996-01-01

    This paper contains both a theoretical and experimental investigation of some of the fundamental characteristics of a smal variable speed hermetic reciprocating compressor intended for application in domestic refrigeration. The results of a previously published simulation model for variable speed...

  8. Compensating effect of the coherent synchrotron radiation in bunch compressors

    Science.gov (United States)

    Jing, Yichao; Hao, Yue; Litvinenko, Vladimir N.

    2013-06-01

    Typical bunch compression for a high-gain free-electron laser (FEL) requires a large compression ratio. Frequently, this compression is distributed in multiple stages along the beam transport line. However, for a high-gain FEL driven by an energy recovery linac (ERL), compression must be accomplished in a single strong compressor located at the beam line’s end; otherwise the electron beam would be affected severely by coherent synchrotron radiation (CSR) in the ERL’s arcs. In such a scheme, the CSR originating from the strong compressors could greatly degrade the quality of the electron beam. In this paper, we present our design for a bunch compressor that will limit the effect of CSR on the e-beam’s quality. We discuss our findings from a study of such a compressor, and detail its potential for an FEL driven by a multipass ERL developed for the electron-Relativistic Heavy Ion Collider.

  9. The Study of Vibration Processes in Oil Flooded Screw Compressors

    Directory of Open Access Journals (Sweden)

    I. V. Filippov

    2014-01-01

    Full Text Available Vibration processes that accompany most of machines and mechanisms are of interest to the researcher, as a source of information about the technical condition and the nature of the business processes flow. Vibration-based diagnostics of oil flooded screw compressors allows us to estimate the deviation of their operation from the main mode in accordance with changing the settings of vibration processes.The oil flooded screw compressor transition from the main mode of operation to the abnormal one is accompanied by complex gas-dynamic phenomena i.e. the initial gaps and their decays. This leads to changes in the nature of vibration processes, prompting suggestions that there is a relationship to a change of vibration parameters and mode of compressor operation.Studies were conducted by combined method using an analytical calculation of the decay parameters of the initial discontinuity and an experimental one based on the measurement of acceleration on the body of the real oil flooded screw compressor. A virtually adequate reaction of the decay parameters of the initial gap and the peak values of vibration acceleration to the change of operation mode of oil flooded screw compressor has been received. The peak value of the vibration acceleration was selected by the method of Gating being time-coinciding with the beginning discharge phase of the oil flooded screw compressor, and therefore, with the decay time of the initial discontinuity.This indicates a large degree of hypothesis likelihood on an existing initial break in oil flooded screw compressor when operating in abnormal conditions. This work contains the study results of vibration processes and their relationship to the operating mode of the oil flooded screw compressor, which distinguish it from the other works studied vibration processes in reciprocating compressors. The vibration parameters control of operating oil flooded screw compressor allows us to create an automatic capacity control

  10. Compressor with pump recycling for isotopic separation through gaseous scattering

    International Nuclear Information System (INIS)

    Plotkowiak, J.; Quillevere, H.A.

    1984-01-01

    A compressor which compresses a principal flow at low pressure and recompresses a secondary flow at medium pressure to deliver a common flow at high pressure is disclosed. The compressor includes, in addition to compression devices for the principal flow, static devices forming an induction nozzle housed in the scatterer and devices to introduce therein the secondary flow, the principal flow constituting the drive flow

  11. Control optimization of the cryoplant warm compressor station for EAST

    International Nuclear Information System (INIS)

    Zhuang, M.; Hu, L. B.; Zhou, Z. W.; Xia, G. H.

    2014-01-01

    The cryogenic control system for EAST (Experimental Advanced Superconducting Tokamak) was designed based on DeltaV DCS of Emerson Corporation. The automatic control of the cryoplant warm compressors has been implemented. However, with ever-degrading performance of critical equipment, the cryoplant operation in the partial design conditions makes the control system fluctuate and unstable. In this paper, the warm compressor control system was optimized to eliminate the pressure oscillation based on the expert PID theory

  12. Hyper dispersion pulse compressor for chirped pulse amplification systems

    Science.gov (United States)

    Barty, Christopher P. J.

    2011-11-29

    A grating pulse compressor configuration is introduced for increasing the optical dispersion for a given footprint and to make practical the application for chirped pulse amplification (CPA) to quasi-narrow bandwidth materials, such as Nd:YAG. The grating configurations often use cascaded pairs of gratings to increase angular dispersion an order of magnitude or more. Increased angular dispersion allows for decreased grating separation and a smaller compressor footprint.

  13. Internal combustion engine for natural gas compressor operation

    Energy Technology Data Exchange (ETDEWEB)

    Hagen, Christopher; Babbitt, Guy

    2016-12-27

    This application concerns systems and methods for compressing natural gas with an internal combustion engine. In a representative embodiment, a method is featured which includes placing a first cylinder of an internal combustion engine in a compressor mode, and compressing a gas within the first cylinder, using the cylinder as a reciprocating compressor. In some embodiments a compression check valve system is used to regulate pressure and flow within cylinders of the engine during a compression process.

  14. Maintenance problems on reciprocating compressors [Paper No.: VA-3

    International Nuclear Information System (INIS)

    Lakshminarayan, S.

    1981-01-01

    The Heavy Water Plant at Baroda has a number of reciprocting compressors for handling synthesis gas, refrigeration ammonia and air for instrumentation. As these compressors are running continuously, their parts are subjected to wear and tear. Problems generally come up in bearings, valves, stuffing box packings, piston rings and similar such components. These problems and methods of tackling them are discussed. (M.G.B.)

  15. ADVANCED COMPRESSOR ENGINE CONTROLS TO ENHANCE OPERATION, RELIABILITY AND INTEGRITY

    Energy Technology Data Exchange (ETDEWEB)

    Gary D. Bourn; Jess W. Gingrich; Jack A. Smith

    2004-03-01

    This document is the final report for the ''Advanced Compressor Engine Controls to Enhance Operation, Reliability, and Integrity'' project. SwRI conducted this project for DOE in conjunction with Cooper Compression, under DOE contract number DE-FC26-03NT41859. This report addresses an investigation of engine controls for integral compressor engines and the development of control strategies that implement closed-loop NOX emissions feedback.

  16. Multi-Temperature Heat Pump with Cascade Compressor Connection

    Directory of Open Access Journals (Sweden)

    Sit M.L.

    2017-08-01

    Full Text Available The object of the study is a multifunctional heat pump with several evaporators and condensers designed for simultaneous provision of technological processes with heat and cold. The aim of the work is the development and study of the scheme for this type of heat pumps, which ensures minimum irreversibility in the "compressor-gas coolers" chain, without the use of adjustable ejectors installed after evaporators and used as flow mixers. The obtained technical solution ensures the stabilization of the heat pump coefficient of performance (COP and prescribed thermal regimes of heat exchangers at a variable flow rate of the refrigerant. The novelty of the elaboration is inclusion a compressor of the first stage with a serially connected intermediate heat exchanger and a control valve that are located before the compressor inlet of the second stage of the heat pump, which allows to establish a rational pressure after the first stage of the compressors. A scheme is proposed for regulating the temperature at the inlet of the first stage compressors by regulating the flow through the primary circuits of the recuperative heat exchangers. The first stage compressor control system allows providing the required modes of operation of the heat pump. It is established, because of the exergetic analysis of the sections of the hydraulic circuit of heat pump located between the evaporators and gas coolers that the reduction of irreversible losses in the heat pump is ensured due to the optimal choice of the superheat value of the gas after the evaporators.

  17. Towards Large Eddy Simulation of gas turbine compressors

    Science.gov (United States)

    McMullan, W. A.; Page, G. J.

    2012-07-01

    With increasing computing power, Large Eddy Simulation could be a useful simulation tool for gas turbine axial compressor design. This paper outlines a series of simulations performed on compressor geometries, ranging from a Controlled Diffusion Cascade stator blade to the periodic sector of a stage in a 3.5 stage axial compressor. The simulation results show that LES may offer advantages over traditional RANS methods when off-design conditions are considered - flow regimes where RANS models often fail to converge. The time-dependent nature of LES permits the resolution of transient flow structures, and can elucidate new mechanisms of vorticity generation on blade surfaces. It is shown that accurate LES is heavily reliant on both the near-wall mesh fidelity and the ability of the imposed inflow condition to recreate the conditions found in the reference experiment. For components embedded in a compressor this requires the generation of turbulence fluctuations at the inlet plane. A recycling method is developed that improves the quality of the flow in a single stage calculation of an axial compressor, and indicates that future developments in both the recycling technique and computing power will bring simulations of axial compressors within reach of industry in the coming years.

  18. The New Performance Calculation Method of Fouled Axial Flow Compressor

    Directory of Open Access Journals (Sweden)

    Huadong Yang

    2014-01-01

    Full Text Available Fouling is the most important performance degradation factor, so it is necessary to accurately predict the effect of fouling on engine performance. In the previous research, it is very difficult to accurately model the fouled axial flow compressor. This paper develops a new performance calculation method of fouled multistage axial flow compressor based on experiment result and operating data. For multistage compressor, the whole compressor is decomposed into two sections. The first section includes the first 50% stages which reflect the fouling level, and the second section includes the last 50% stages which are viewed as the clean stage because of less deposits. In this model, the performance of the first section is obtained by combining scaling law method and linear progression model with traditional stage stacking method; simultaneously ambient conditions and engine configurations are considered. On the other hand, the performance of the second section is calculated by averaged infinitesimal stage method which is based on Reynolds’ law of similarity. Finally, the model is successfully applied to predict the 8-stage axial flow compressor and 16-stage LM2500-30 compressor. The change of thermodynamic parameters such as pressure ratio, efficiency with the operating time, and stage number is analyzed in detail.

  19. Prediction of active control of subsonic centrifugal compressor rotating stall

    Science.gov (United States)

    Lawless, Patrick B.; Fleeter, Sanford

    1993-01-01

    A mathematical model is developed to predict the suppression of rotating stall in a centrifugal compressor with a vaned diffuser. This model is based on the employment of a control vortical waveform generated upstream of the impeller inlet to damp weak potential disturbances that are the early stages of rotating stall. The control system is analyzed by matching the perturbation pressure in the compressor inlet and exit flow fields with a model for the unsteady behavior of the compressor. The model was effective at predicting the stalling behavior of the Purdue Low Speed Centrifugal Compressor for two distinctly different stall patterns. Predictions made for the effect of a controlled inlet vorticity wave on the stability of the compressor show that for minimum control wave magnitudes, on the order of the total inlet disturbance magnitude, significant damping of the instability can be achieved. For control waves of sufficient amplitude, the control phase angle appears to be the most important factor in maintaining a stable condition in the compressor.

  20. Impact of inlet coherent motions on compressor performance

    Science.gov (United States)

    Forlese, Jacopo; Spoleti, Giovanni

    2017-08-01

    Automotive engine induction systems may be characterized by significant flow angularity and total pressure distortion at the compressor inlet. The impact of the swirl on compressor performance should be quantified to guide the design of the induction systems. In diesel engines, the presence of a valve for flow reduction and control of low pressure EGR recirculation could generate coherent motion and influence the performance of the compressor. Starting from experimental map, the compressor speed-lines have been simulated using a 3D CFD commercial code imposing different concept motion at the inlet. The swirl intensity, the direction and the number of vortices have been imposed in order to taking into account some combinations. Finally, a merit function has been defined to evaluate the performance of the compressor with the defined swirl concepts. The aim of the current work is to obtain an indication on the effect of a swirling motion at the compressor inlet on the engine performance and provide a guideline to the induction system design.

  1. Experimental evidence of the thermal effect of lubricating oil sprayed in sliding-vane air compressors

    Directory of Open Access Journals (Sweden)

    Gianluca Valenti

    2014-11-01

    Full Text Available A way to increase the efficiency of positive-displacement air compressor is spraying the lube oil to exploit it not only as lubricating and sealing agent but also as thermal ballast. This work seeks the experimental evidence in sliding-vane compressors by measuring the air standard volume flow rate and the electrical power input of three diverse configurations. The first configuration, taken as the reference, employs a conventional injection system comprising calibrated straight orifices. The other two, referred to as advanced, adopt smaller orifices and pressure-swirl full-cone nozzles designed for the purpose; the third configuration utilizes a pump to boost the oil pressure. The laser imagining technique shows that the nozzles generate sprays that break-up within a short distance into spherical droplets, ligaments, ramifications and undefined structures. Tests on the packaged compressors reveal that the advanced configurations provide almost the same air flow rate while utilizing half of the oil because the sprays generate a good sealing. Moreover, the sprayed oil is acting as a thermal ballast because the electrical input is reduced by 3.5% and 3.0%, respectively, if the pump is present or not , while the specific energy requirement, accounting for the slightly reduced air flow, by 2.4% and 2.9%, respectively.

  2. Unsteady influence of Self Recirculation Casing Treatment (SRCT) on high pressure ratio centrifugal compressor

    International Nuclear Information System (INIS)

    Mingyang, Yang; Ricardo, Martines-botas; Kangyao, Deng; Yangjun, Zhang; Xinqian, Zheng

    2016-01-01

    Highlights: • Reduced order model proves flow flucturations in impeller to be downstream disturbance propagation. • Fluctuations depression is attributed by the effect of energy bypass via rear slot of SRCT. • Flow distortion in diffuser results in disturbance with swing flow direction due to unbalanced forces. - Abstract: Self-Recirculation-Casing-Treatment (SRCT) is a widely employed method to enhance aerodynamic stability of a centrifugal compressor. This paper investigated unsteady effects of SRCT on the flow in a transonic centrifugal compressor via numerical method validated by experimental test. Firstly the static pressure distribution in the compressor without SRCT is measured for information of boundary conditions as well as validation. Then a 1-D unsteady model of a single passage is built and validated based on the experimental results. Next, the 1-D model of a passage with SRCT is built to investigate the unsteady influence of the SRCT on the flow in the passage. Finally 3-D unsteady CFD is employed to investigate the detailed influence of SRCT on the flow field in impeller passages. Results show that the topology of the passage with SRCT can remarkably damp the distortion propagating from downstream, hence depress the magnitude of the inlet flow distortion. Furthermore, the width of the rear slot in SRCT is the key factor for the damping effect. The 3-D simulation results further show that the fluctuations of the re-circulated flow rate via the front slot is depressed by the SRCT which is attributed to the damping effect of its configuration.

  3. Miniature PT Cryocooler Activated by Resonant Piezoelectric Compressor and Passive Warm Expander

    Science.gov (United States)

    Sobol, S.; Grossman, G.

    2017-12-01

    A novel type of PZT-based compressor operating at mechanical resonance, suitable for pneumatically-driven Stirling-type cryocoolers, was presented at CEC-ICMC 2015. The detailed concept, analytical model and the test results on the preliminary prototype were reported earlier and presented at ICC17. Despite some mismatch between the impedances and insufficient structural stiffness, this compressor demonstrated the feasibility to drive our miniature Pulse Tube cryocooler MTSa, operating at 103 Hz and requiring an average PV power of 11 W, filling pressure of 40 Bar and a pressure ratio of 1.3. At ICC19 the prototype of a miniature passive warm expander (WE) was presented. The WE mechanism included a phase shifting piston suspended on a silicone diaphragm, a mass element, and a viscous damping system. Several technical drawbacks prevented perfect matching between the WE and MTSa; however, the presented prototype proved the ability to create any flow-to-pressure phase appropriate for a PT cryocooler. This paper concentrates on integration of the MTSa cryocooler with the recently modified PZT compressor operating at corrected mechanical resonance and the modified WE, which was also updated recently to match the MTSa requirements.

  4. Toward a Real-Time Measurement-Based System for Estimation of Helicopter Engine Degradation Due to Compressor Erosion

    Science.gov (United States)

    Litt, Jonathan S.; Simo, Donald L.

    2007-01-01

    This paper presents a preliminary demonstration of an automated health assessment tool, capable of real-time on-board operation using existing engine control hardware. The tool allows operators to discern how rapidly individual turboshaft engines are degrading. As the compressor erodes, performance is lost, and with it the ability to generate power. Thus, such a tool would provide an instant assessment of the engine s fitness to perform a mission, and would help to pinpoint any abnormal wear or performance anomalies before they became serious, thereby decreasing uncertainty and enabling improved maintenance scheduling. The research described in the paper utilized test stand data from a T700-GE-401 turboshaft engine that underwent sand-ingestion testing to scale a model-based compressor efficiency degradation estimation algorithm. This algorithm was then applied to real-time Health Usage and Monitoring System (HUMS) data from a T700-GE-701C to track compressor efficiency on-line. The approach uses an optimal estimator called a Kalman filter. The filter is designed to estimate the compressor efficiency using only data from the engine s sensors as input.

  5. Numerical Simulation and Experimental Study on Temperature Distribution of Self-Lubricating Packing Rings in Reciprocating Compressors

    Directory of Open Access Journals (Sweden)

    Jia Xiaohan

    2016-01-01

    Full Text Available The nonuniform abrasion failure and high-temperature thermal failure of packing rings have a significant influence on compressor reliability, particularly that of oil-free compressors. In this study, a test rig was constructed to measure the dynamic temperature of packing rings under different operational conditions in an oil-free reciprocating compressor. The dynamic axial and radial temperature distributions of the packing rings were obtained using an innovative internal temperature testing device that kept the thermocouples and packing box relatively static during compressor operation. A three-dimensional heat transfer model was also developed to analyze the temperature distribution of the packing boxes, piston rod, and cylinder during such operation. Good agreement was observed between the simulation results and experimental data, which showed an average relative error of less than 2.35%. The results indicate that the pressure ratio exerts a significant effect on the axial temperature distribution and determines which packing ring reaches the maximum temperature. They also show the average temperature to rise with an increase in the rotational speed and to fall with an improvement in the external cooling conditions. Finally, the material of the packing rings was found to affect the temperature gradient from their inner to outer surface.

  6. An alternative method for centrifugal compressor loading factor modelling

    Science.gov (United States)

    Galerkin, Y.; Drozdov, A.; Rekstin, A.; Soldatova, K.

    2017-08-01

    The loading factor at design point is calculated by one or other empirical formula in classical design methods. Performance modelling as a whole is out of consideration. Test data of compressor stages demonstrates that loading factor versus flow coefficient at the impeller exit has a linear character independent of compressibility. Known Universal Modelling Method exploits this fact. Two points define the function - loading factor at design point and at zero flow rate. The proper formulae include empirical coefficients. A good modelling result is possible if the choice of coefficients is based on experience and close analogs. Earlier Y. Galerkin and K. Soldatova had proposed to define loading factor performance by the angle of its inclination to the ordinate axis and by the loading factor at zero flow rate. Simple and definite equations with four geometry parameters were proposed for loading factor performance calculated for inviscid flow. The authors of this publication have studied the test performance of thirteen stages of different types. The equations are proposed with universal empirical coefficients. The calculation error lies in the range of plus to minus 1,5%. The alternative model of a loading factor performance modelling is included in new versions of the Universal Modelling Method.

  7. Aluminium matrix heterophase composites for air compressor pistons

    Directory of Open Access Journals (Sweden)

    M.Dyzia

    2011-04-01

    Full Text Available The article presents the results of surface test of composite shaped in the permanent mould casting process. As part of the research anddevelopment project realized in the Department of Materials Technology at the Silesian University of Technology, a pilot plant scale stand was built to manufacture of more than 50 kg suspensions in a single technological cycle. Made in industrial conditions castings to form in the five inner core mould mounted in GM110 permanent mould casting machine confirmed the possibility of the shaping the composite pistons. Castings made from composite suspension AlSi7Mg/SiC and AlSi7Mg/SiC + Cg according to the technology procedure were classified as correct and devoted to the proper machining forming working surfaces of the piston to the air compressor. Comparative tests were performed for the casting of unreinforced AlSi7Mg alloy and composite castings. To assess the ability to fill the mold cavity and the accuracy of mapping used in contour shape FRT analysis of the distance between the grooves on the surface of the piston skirt. Studies have confirmed the differences in the fluidity of alloy matrix and composites suspensions. The difference in the accuracy of the dimensional mapping mould does not disqualify of composite materials, all castings are classified as correct and used for machining.

  8. Weak Defect Identification for Centrifugal Compressor Blade Crack Based on Pressure Sensors and Genetic Algorithm.

    Science.gov (United States)

    Li, Hongkun; He, Changbo; Malekian, Reza; Li, Zhixiong

    2018-04-19

    The Centrifugal compressor is a piece of key equipment for petrochemical factories. As the core component of a compressor, the blades suffer periodic vibration and flow induced excitation mechanism, which will lead to the occurrence of crack defect. Moreover, the induced blade defect usually has a serious impact on the normal operation of compressors and the safety of operators. Therefore, an effective blade crack identification method is particularly important for the reliable operation of compressors. Conventional non-destructive testing and evaluation (NDT&E) methods can detect the blade defect effectively, however, the compressors should shut down during the testing process which is time-consuming and costly. In addition, it can be known these methods are not suitable for the long-term on-line condition monitoring and cannot identify the blade defect in time. Therefore, the effective on-line condition monitoring and weak defect identification method should be further studied and proposed. Considering the blade vibration information is difficult to measure directly, pressure sensors mounted on the casing are used to sample airflow pressure pulsation signal on-line near the rotating impeller for the purpose of monitoring the blade condition indirectly in this paper. A big problem is that the blade abnormal vibration amplitude induced by the crack is always small and this feature information will be much weaker in the pressure signal. Therefore, it is usually difficult to identify blade defect characteristic frequency embedded in pressure pulsation signal by general signal processing methods due to the weakness of the feature information and the interference of strong noise. In this paper, continuous wavelet transform (CWT) is used to pre-process the sampled signal first. Then, the method of bistable stochastic resonance (SR) based on Woods-Saxon and Gaussian (WSG) potential is applied to enhance the weak characteristic frequency contained in the pressure

  9. Effect of corrosion protective coatings on compressor blades affected by different erosive exposures

    International Nuclear Information System (INIS)

    Happle, T.W.

    1989-01-01

    It was the task of this dissertation to examine and to classify the inorganically bonded aluminum coatings with regard to their suitability as a coating for compressor blades for stationary gas turbines and aerojet engines. Industrial aluminum coatings bonded inorganically were used for the tests. Comparative examinations were done with diffusion-deposited aluminum layers as well as with aluminum layers precipitated electrolytically, and with modified inorganically bonded aluminum coatings (with additional TiN protective coating). The examination program was subdivided into two main tasks: Suitability tests and examination of corrosion fatigue. The suitability tests covered corrosion examinations (with salt spray and intermittent immersion tests), electrochemically controlled corrosion assessments (pitting corrosion behavior) and erosion assessments (erosive and abrasive wear tests). Experimental material was mainly the commercial compressor blade steel X20Cr13, and sample tests were carried out with the higher-strength steel X10CrNiMoV12 2 2. For the practical examination of the erosion resistance of the aluminum coatings, it was required to develop an erosion testing method. It was designed as an erosive and abrasive wear testing method with solid-face fluidized bed. The testing method makes it possible to pre-set all relevant quantities which influence the erosive and abrasive wear. (orig./MM) [de

  10. Increase of Gas-Turbine Plant Efficiency by Optimizing Operation of Compressors

    Science.gov (United States)

    Matveev, V.; Goriachkin, E.; Volkov, A.

    2018-01-01

    The article presents optimization method for improving of the working process of axial compressors of gas turbine engines. Developed method allows to perform search for the best geometry of compressor blades automatically by using optimization software IOSO and CFD software NUMECA Fine/Turbo. The calculation of the compressor parameters was performed for work and stall point of its performance map on each optimization step. Study was carried out for seven-stage high-pressure compressor and three-stage low-pressure compressors. As a result of optimization, improvement of efficiency was achieved for all investigated compressors.

  11. Thermal effect of lubricating oil in positive-displacement air compressors

    International Nuclear Information System (INIS)

    Valenti, Gianluca; Colombo, Luigi; Murgia, Stefano; Lucchini, Andrea; Sampietro, Andrea; Capoferri, Andrea; Araneo, Lucio

    2013-01-01

    The isentropic efficiency of positive-displacement compressors may be improved in order to follow an increasing demand for energy savings. This work analyzes the thermal effect of the lubricating oil presence in the air during compression with the scope of exploiting it as a thermal ballast to mitigate both the gas temperature rise and its compression work. The bibliographic review shows that other authors suggested that oil can have positive effects if properly injected. Here an energy balance analysis is executed with the scope of deriving relations for the gas–liquid compression in analogy with those typical for the gas-only compression and of confirming that ideally the liquid presence may have beneficial effects, making the gas–liquid compression even better than 1- and 2-time intercooled gas compressions. Given these positive results, a heat transfer analysis is conducted to model the thermal interaction between gas and oil droplets within a mid-size rotary vane air compressor. A droplet diameter of the order of 100 μm leads to large reductions of both temperature increase and compression work: air can exit the discharge port at a temperature as low as 60 °C and compression work can be lowered by 23–28% with respect to conventional compressors. Finally, a test rig is constructed and operated to investigate a large-flow and large-angle oil nozzle taken from the market showing that, at the operating conditions of a compressor, oil breaks up into small droplets and undefined structures with large exchange surfaces. -- Highlights: ► Exploitation of thermal effect of oil in gas compressors is assessed numerically. ► Oil in 100 μm-diameter droplets mitigates effectively the gas temperature rise. ► Discharge temperature and compression work result to be much smaller than typical. ► An experimental setup is used to investigate oil atomization via commercial nozzles. ► A tested nozzle creates fine oil droplets and structures at conditions of

  12. Wave Augmented Diffuser for Centrifugal Compressor

    Science.gov (United States)

    Skoch, Gary J. (Inventor); Paxson, Daniel E. (Inventor)

    2001-01-01

    A wave augmented diffuser for a centrifugal compressor surrounds the outlet of an impeller that rotates on a drive shaft having an axis of rotation. The impeller brings flow in in an axial direction and imparts kinetic energy to the flow discharging it in radial and tangential directions. The flow is discharged into a plurality of circumferentially disposed wave chambers. The wave chambers are periodically opened and closed by a rotary valve such that the flow through the diffuser is unsteady. The valve includes a plurality of valve openings that are periodically brought into and out of fluid communication with the wave chambers. When the wave chambers are closed, a reflected compression wave moves upstream towards the diffuser bringing the flow into the wave chamber to rest. This action recovers the kinetic energy from the flow and limits any boundary layer growth. The flow is then discharged in an axial direction through an opening in the valve plate when the valve plate is rotated to an open position. The diffuser thus efficiently raises the static pressure of the fluid and discharges an axially directed flow at a radius that is predominantly below the maximum radius of the diffuser.

  13. Wave Augmented Diffusers for Centrifugal Compressors

    Science.gov (United States)

    Paxson, Daniel E.; Skoch, Gary J.

    1998-01-01

    A conceptual device is introduced which would utilize unsteady wave motion to slow and turn flows in the diffuser section of a centrifugal compressor. The envisioned device would substantially reduce the size of conventional centrifugal diffusers by eliminating the relatively large ninety degree bend needed to turn the flow from the radial/tangential to the axial direction. The bend would be replaced by a wall and the flow would instead exit through a series of rotating ports located on a disk, adjacent to the diffuser hub, and fixed to the impeller shaft. The ports would generate both expansion and compression waves which would rapidly transition from the hub/shroud (axial) direction to the radial/tangential direction. The waves would in turn induce radial/tangential and axial flow. This paper presents a detailed description of the device. Simplified cycle analysis and performance results are presented which were obtained using a time accurate, quasi-one-dimensional CFD code with models for turning, port flow conditions, and losses due to wall shear stress. The results indicate that a periodic wave system can be established which yields diffuser performance comparable to a conventional diffuser. Discussion concerning feasibility, accuracy, and integration follow.

  14. NASA low-speed centrifugal compressor for 3-D viscous code assessment and fundamental flow physics research

    Science.gov (United States)

    Hathaway, M. D.; Wood, J. R.; Wasserbauer, C. A.

    1991-01-01

    A low speed centrifugal compressor facility recently built by the NASA Lewis Research Center is described. The purpose of this facility is to obtain detailed flow field measurements for computational fluid dynamic code assessment and flow physics modeling in support of Army and NASA efforts to advance small gas turbine engine technology. The facility is heavily instrumented with pressure and temperature probes, both in the stationary and rotating frames of reference, and has provisions for flow visualization and laser velocimetry. The facility will accommodate rotational speeds to 2400 rpm and is rated at pressures to 1.25 atm. The initial compressor stage being tested is geometrically and dynamically representative of modern high-performance centrifugal compressor stages with the exception of Mach number levels. Preliminary experimental investigations of inlet and exit flow uniformly and measurement repeatability are presented. These results demonstrate the high quality of the data which may be expected from this facility. The significance of synergism between computational fluid dynamic analysis and experimentation throughout the development of the low speed centrifugal compressor facility is demonstrated.

  15. Fermilab satellite refrigerator compressors with the oil- and moisture-removal systems

    International Nuclear Information System (INIS)

    Satti, J.A.; Andrews, R.A.

    1983-08-01

    We have designed and tested a helium purification system for the Energy Doubler and the experimental areas. A purification system is installed after each screw compressor in the satellite refrigerators. The purification system removes oil mist, oil vapor, water vapor, and particulate from the compressed helium. The units were designed with consideration of modularity and necessary redundancy (i.e., guard purification). Test results which led to the final configuration are presented, along with achieved performance of the oil removal in the operating system

  16. Wet gas compression. Experimental investigation of the aerodynamics within a centrifugal compressor exposed to wet gas

    Energy Technology Data Exchange (ETDEWEB)

    Gruener, Trond Gammelsaeter

    2012-07-01

    The demand for more efficient oil and gas production requires improved technology to increase production rates and enhance profitable operation. The centrifugal compressor is the key elements in the compression system. Preliminary studies of wet gas compressor concepts have demonstrated the benefits of wet gas boosting. An open-loop test facility was designed for single-stage wet gas compressor testing. Experimental investigators have been performed to reveal the impact of liquid on the aerodynamics of centrifugal compressor. The investigation consisted of two test campaigns with different impeller/diffuser configurations. Atmospheric air and water were used as experimental fluids. The two configurations showed a different pressure ratio characteristics when liquid as present. The results from test campaign A demonstrated a pronounced pressure ratio decrease at high flow and a minor pressure ration increase pressure ratio with reducing gas mass fraction (GMF). The deviation in pressure ratio characteristic for the two test campaigns was attributed to the volute operating characteristic. Both impeller/diffuser configurations demonstrated a reduction in maximum volume flow with decreasing GMF. The impeller pressure ratio was related to the diffuser and/or the volute performance). Air and water are preferable experimental fluids for safety reasons and because a less extensive facility design is required. An evaluation of the air/water tests versus hydrocarbon tests was performed in order to reveal whether the results were representative. Air/water tests at atmospheric conditions reproduced the general performance trend of hydrocarbon wet gas compressor tests with an analogous impeller at high pressures. Aerodynamic instability limits the operating range because of feasible severe damage of the compressor and adverse influence on the performance. It is essential to establish the surge margin at different operating conditions. A delayed instability inception was

  17. Accurate offline dispersion measurement of Petawatt-class chirped pulse amplification compressor and stretcher systems

    International Nuclear Information System (INIS)

    Haefner, C.; Crane, J.; Halpin, J.; Heebner, J.; Kanz, V.; Phan, H.; Nissen, J.; Shverdin, M.; Hackel, R.; Dawson, J.; Messerly, M.; Siders, C.W.

    2010-01-01

    Complete text of publication follows. The Advanced Radiographic Capability (ARC) on the National Ignition Facility (NIF) is designed to produce energetic x-rays in the range of 10-100 keV for backlighting NIF targets. ARC will convert 4 of the 192 NIF beamlines into 8 split beams, delivering laser pulses with adjustable pulse durations from 1 ps to 50 ps at the kilo-Joule level. Adjustable time delays between the 8 beams enable X-ray 'motion-picture' capture with tens-of-picosecond resolution during the critical phases of an ICF shot. The precise alignment of stretcher-compressor pairs in energetic chirped pulse amplification (CPA) systems is tedious and requires several iterations using advanced temporal diagnostics until the shortest pulse durations and highest peak intensities are achieved. For large, energetic Petawatt laser systems with beam sizes up to 40 cm, diffraction gratings in the compressor reach meter-scale size and are difficult to precisely align. We developed a group delay diagnostic which enables accurate, offline measurements of highly dispersive components such as stretchers or compressors with sub-picosecond accuracy. This diagnostic tool enables us to simply measure each dispersive component offline, and balance the dispersion in each beamline. Furthermore it allows exactly matching the dispersion of ARC's eight, independent four-grating compressors, which is critical for producing eight identical pulses. ARC utilizes a unique, folded compressor design for maximum compactness; two 5.5 m long vacuum vessels house 8 compressors with 91 cm x 45 cm multilayer, dielectric gratings. The group delay diagnostic utilizes the phase-shift technique for measuring the dispersion characteristics of each individual element, e.g. grating stretcher, chirped fiber Bragg grating, grating compressor, material dispersion, or an entire laser system. The system uses an amplitude modulated, highly-stable, single-frequency laser, which is scanned over the spectral

  18. Noise evaluation of automotive A/C compressor

    Energy Technology Data Exchange (ETDEWEB)

    Metwally, Sameh M.; Khalil, Mohamed I.; Abouel-seoud, Shawki A. [Automotive and Tractors Dept., Faculty of Engineering, Helwan University, Cairo (Egypt)

    2011-07-01

    Passenger compartment's interior noise and thermal performance are essential criteria for the driving comfort of vehicles. The air-conditioning system influences both field of comfort. It creates comfortable thermal conditions. On the other hand, the noise radiation of the air-condition system's components can be annoying. The blower, the air distribution ducts and the registers affect air rush noise. In some cases, the refrigerant flow creates hissing noise. Such noise has a great influence on vehicle acoustical comfort and on overall quality perception of a vehicle Therefore, the acoustic performance of air-condition compressors become more important for passenger comfort. At engine idling and at extreme temperatures the air-condition compressor can be audible as the significant sound source. However, the aim of this paper is to quantify air-borne noise characteristics of vehicle air-condition compressor. A simulated experimental model comprises a small wooden box with dimensions of 0.5 x 0.5 x 0.5 m represented the principle of hemi-anechoic room was designed and acoustic characteristics of the sound field inside the box were determined. The air-condition compressor characteristics parameters considered in this paper are fan position and electric motor speed. In addition, a single number of the air column natural frequency is calculated. The results indicate that significant information can be obtained in order to investigate the vehicle air-condition compressor and consequently improve the vehicle interior quietness.

  19. CFD analysis of linear compressors considering load conditions

    Science.gov (United States)

    Bae, Sanghyun; Oh, Wonsik

    2017-08-01

    This paper is a study on computational fluid dynamics (CFD) analysis of linear compressor considering load conditions. In the conventional CFD analysis of the linear compressor, the load condition was not considered in the behaviour of the piston. In some papers, behaviour of piston is assumed as sinusoidal motion provided by user defined function (UDF). In the reciprocating type compressor, the stroke of the piston is restrained by the rod, while the stroke of the linear compressor is not restrained, and the stroke changes depending on the load condition. The greater the pressure difference between the discharge refrigerant and the suction refrigerant, the more the centre point of the stroke is pushed backward. And the behaviour of the piston is not a complete sine wave. For this reason, when the load condition changes in the CFD analysis of the linear compressor, it may happen that the ANSYS code is changed or unfortunately the modelling is changed. In addition, a separate analysis or calculation is required to find a stroke that meets the load condition, which may contain errors. In this study, the coupled mechanical equations and electrical equations are solved using the UDF, and the behaviour of the piston is solved considering the pressure difference across the piston. Using the above method, the stroke of the piston with respect to the motor specification of the analytical model can be calculated according to the input voltage, and the piston behaviour can be realized considering the thrust amount due to the pressure difference.

  20. A CFD study of Screw Compressor Motor Cooling Analysis

    Science.gov (United States)

    Branch, S.

    2017-08-01

    Screw compressors use electric motors to drive the male screw rotor. They are cooled by the suction refrigerant vapor that flows around the motor. The thermal conditions of the motor can dramatically influence the performance and reliability of the compressor. The more optimized this flow path is, the better the motor performance. For that reason it is important to understand the flow characteristics around the motor and the motor temperatures. Computational fluid dynamics (CFD) can be used to provide a detailed analysis of the refrigerant’s flow behavior and motor temperatures to identify the undesirable hot spots in the motor. CFD analysis can be used further to optimize the flow path and determine the reduction of hot spots and cooling effect. This study compares the CFD solutions of a motor cooling model to a motor installed with thermocouples measured in the lab. The compressor considered for this study is an R134a screw compressor. The CFD simulation of the motor consists of a detailed breakdown of the stator and rotor components. Orthotropic thermal conductivity material properties are used to represent the simplified motor geometry. In addition, the analysis includes the motor casings of the compressor to draw heat away from the motor by conduction. The study will look at different operating conditions and motor speeds. Finally, the CFD study will investigate the predicted motor temperature change by varying the vapor mass flow rates and motor speed. Recommendations for CFD modeling of such intricate heat transfer phenomenon have thus been proposed.

  1. Performance enhancement of hermetic compressor using phase change materials

    Science.gov (United States)

    Mahmoud, I. M.; Rady, M. A.; Huzayyin, A. S.

    2015-08-01

    The present study is motivated by the need for the research of simple measures for increasing energy efficiency of hermetic compressor. The measure is the application of phase change materials for performance enhancement. The first experimental study should be guide for choice of PCM. It has been performed to investigate the effects of thermostat setting temperature on the performance of hermetic compressor. The effects of thermostat setting temperature with and without load on power consumption have been analyzed. Performance enhancement using phase change materials (PCMs) has been studied by employing a phase change material Rubitherm-42 (RT-42) on the top surface of compressor. Choice of PCM material is based on basic compressor performance measured in the first part of the present study. Experiments have been carried out for different load values and different quantities of PCM. The quantity and phase change characteristic of PCM are essential parameters that determine the percentage of performance enhancement in term of energy consumption. Reduction of energy consumption of about 10% has been achieved in the present study by using PCM. The present study shows that how to reduce the electrical power consumption to enhance compressor heat dissipation method to improve efficiency.

  2. Probabilistic analysis of manufacturing uncertainties for an automotive turbocharger centrifugal compressor using numerical and experimental methods

    NARCIS (Netherlands)

    Javed, A.; Kamphues, E.; Hartuc, T.; Pecnik, R.; Van Buijtenen, J.P.

    2015-01-01

    The compressor impellers for mass-produced turbochargers are generally die-casted and machined to their final configuration. Manufacturing uncertainties are inherently introduced as stochastic dimensional deviations in the impeller geometry. These deviations eventually propagate into the compressor

  3. Comparison of heat transfer models for reciprocating compressor

    International Nuclear Information System (INIS)

    Tuhovcak, J.; Hejcik, J.; Jicha, M.

    2016-01-01

    Highlights: • Comparison of integral heat transfer models. • Influence of heat transfer model on volumetric and isentropic efficiency. • Various gases used as working fluid. - Abstract: One of the main factors affecting the efficiency of reciprocating compressor is heat transfer inside the cylinder. An analysis of heat transfer could be done using numerical models or integral correlations developed mainly from approaches used in combustion engines; however their accuracy is not completely verified due to the complicated experimental set up. The goal of this paper is to analyse the effect of heat transfer on compressor efficiency. Various integral correlations were compared for different compressor settings and fluids. CoolProp library was used in the code to obtain the properties of common coolants and gases. A comparison was done using the in-house code developed in Matlab, based on 1st Law of Thermodynamics.

  4. Performance prediction of rotary compressor with hydrocarbon refrigerant mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Park, M.W.; Chung, Y.G. [Hanyang University Graduate School, Seoul (Korea); Park, K.W. [LG Industrial System Corporation Limited (Korea); Park, H.Y. [Hanyang University, Seoul (Korea)

    1999-04-01

    This paper presents the modeling approach that can be predicted transient behavior of rotary compressor. Mass and energy conservation laws are applied to the control volume, and real gas state equation is used to obtain thermodynamic properties of refrigerant. The valve equation is solved to analyze discharge process also. Dynamic analysis of vane and roller is carried out to gain friction work. From above modeling, the performance of rotary compressor with radial clearance and friction loss is investigated numerically. The performance of each refrigerant and the possibility of using the hydrocarbon refrigerant mixtures in an existing rotary compressor are estimated by applying R12, R134a, R290/R600a mixture also. (author). 6 refs., 13 figs., 1 tab.

  5. Mode change design for capacity modulation in reciprocating compressor

    International Nuclear Information System (INIS)

    Bae, Young Ju; Kim, Jin Kook; Kim, Jong Bong; Chang, Young June

    2008-01-01

    Due to environmental issues, the development of low energy consumption products has become one of the main topics in the home appliance industry. The energy consumption of a refrigerator depends on the efficiency of its compressor as well as on the refrigerator cycle design, such as the capacity modulation. This study features the design of a novel capacity modulation reciprocating compressor, i.e., two-step capacity modulation (TCM). In a TCM compressor, capacity modulation is achieved by changing the dead volume in the cylinder. Instead of a concentric sleeve, an eccentric sleeve is used to change the dead volume for the clockwise and counterclockwise rotation of a motor. For stable capacity modulation, a new latching system with a key, a spring, and an eccentric sleeve is introduced, and the mode change reliability is verified by dynamic analysis

  6. A cryogenic axial-centrifugal compressor for superfluid helium refrigeration

    CERN Document Server

    Decker, L; Schustr, P; Vins, M; Brunovsky, I; Lebrun, P; Tavian, L

    1997-01-01

    CERN's new project, the Large Hadron Collider (LHC), will use superfluid helium as coolant for its high-field superconducting magnets and therefore require large capacity refrigeration at 1.8 K. This may only be achieved by subatmospheric compression of gaseous helium at cryogenic temperature. To stimulate development of this technology, CERN has procured from industry prototype Cold Compressor Units (CCU). This unit is based on a cryogenic axial-centrifugal compressor, running on ceramic ball bearings and driven by a variable-frequency electrical motor operating under low-pressure helium at ambient temperature. The machine has been commissioned and is now in operation. After describing basic constructional features of the compressor, we report on measured performance.

  7. Internal flow measurement in transonic compressor by PIV technique

    Science.gov (United States)

    Wang, Tongqing; Wu, Huaiyu; Liu, Yin

    2001-11-01

    The paper presents some research works conducted in National Key Laboratory of Aircraft Engine of China on the shock containing supersonic flow measurement as well as the internal flow measurement of transoijc compressor by PIC technique. A kind of oil particles in diameter about 0.3 micrometers containing in the flow was discovered to be a very good seed for the PIV measurement of supersonic jet flow. The PIV measurement in over-expanded supersonic free jet and in the flow over wages show a very clear shock wave structure. In the PIV internal flow measurement of transonic compressor a kind of liquid particle of glycol was successful to be used as the seed. An illumination periscope with sheet forming optics was designed and manufactured, it leaded the laser shot generated from an integrate dual- cavity Nd:YAG laser of TSI PIV results of internal flow of an advanced low aspect ratio transonic compressor were shown and discussed briefly.

  8. Development of a High Efficiency Compressor/Expander for an Air Cycle Air Conditioning System.

    Science.gov (United States)

    1982-11-15

    bearing, lb PHUB - Hub pressure (initial guess), psia RLG - Rotor length 1 ’B-2 RPM - Rotational speed, RPM R - Gas constant, lb -ft/lb - R CP - Specific...Compressor discharge port pressure ratio (PCD/PC2).:- CDP - Compressor pressure change, PCD-PCl PHUB - Pressure in compressor hub (acting on base of vanes

  9. More Options for the NLC Bunch Compressors (LCC-0035)

    International Nuclear Information System (INIS)

    Emma, P.

    2004-01-01

    The present bunch compressor design for the NLC allows control of the final bunch length by way of changes to the horizontal betatron phase advance of the 180 o -turnaround arc. This adjustability requirement significantly constrains the design and cost optimization of the system and excludes the possibility of using permanent magnet quadrupoles in the arc. To relieve this constraint, and to avoid the very strong arc focusing required at the upper limits of the bunch length range, we explore an option of bunch length control using the first compressor stage, with the arc optics fixed

  10. Chicane and wiggler based bunch compressors for future linear colliders

    International Nuclear Information System (INIS)

    Raubenheimer, T.O.; Emma, P.; Kheifets, S.

    1993-05-01

    In this paper, we discuss bunch compressors for future linear colliders. In the past, the bunch compression optics has been based upon achromatic cells using strong sextupoles to correct the dispersive and betatron chromaticity. To preserve the very small emittances required in most future collider designs, these schemes tend to have very tight alignment tolerances. Here, we describe bunch compressors based upon magnetic chicanes or wigglers which do need sextupoles to correct the chromatic emittance dilution. The dispersive chromaticity cancels naturally and the betatron chromaticity is not a significant source of emittance dilution. Thus, these schemes allow for substantially reduced alignment tolerances. Finally, we present a detailed design for the NLC linear collider

  11. Parametric optimization of the MVC desalination plant with thermomechanical compressor

    Science.gov (United States)

    Blagin, E. V.; Biryuk, V. V.; Anisimov, M. Y.; Shimanov, A. A.; Gorshkalev, A. A.

    2018-03-01

    This article deals with parametric optimization of the Mechanical Vapour Compression (MVC) desalination plant with thermomechanical compressor. In this plants thermocompressor is used instead of commonly used centrifugal compressor. Influence of two main parameters was studied. These parameters are: inlet pressure and number of stages. Analysis shows that it is possible to achieve better plant performance in comparison with traditional MVC plant. But is required reducing the number of stages and utilization of low or high initial pressure with power consumption maximum at approximately 20-30 kPa.

  12. Elements for modeling and design of centrifugal compressor housings

    International Nuclear Information System (INIS)

    Magoia, J.E.; Calderon, T.

    1990-01-01

    Various aspects of the structural analysis of centrifugal compressor housings are studied. These are usually used in different kinds of nuclear sites. Multiple areas of the analysis are evaluated with elastic models based on finite elements: sensitivity to different variables, quality of models on facing theoretical solutions and performed measurements. The development of an excentric bar element improved for the rigidized plate model, is included. The definition of criteria for a more efficient structural analysis as well as recommendations for the design of centrifugal compressor housings concludes the work. (Author) [es

  13. The NOL ballistic piston compressor 2: Operation up to 5,000 ATM

    Science.gov (United States)

    Hammond, G. L.; Lalos, G. T.

    1971-01-01

    Experiments are described which demonstrated the feasibility of rapidly compressing inert gases in a ballistic piston compressor to simultaneously high temperatures and densities previously unobtainable in the laboratory. With argon, temperatures of the order of 6000 K and accompanying densities of the order of 100 Amagats have been obtained; and with nitrogen, temperatures and densities of 3000 K and 400 Amagats have been approached. Details of the design, assembly, instrumentation, and operating procedures are presented, and the results of mechanical and thermal performance tests up to 5000 atmospheres pressure are described. Emphasis is placed on experiments which demonstrated the usefulness of this apparatus for spectral line broadening studies.

  14. The application of hydrocarbon refrigerant mixtures in a hermetic reciprocating compressor for high back pressure conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.M.; Pak, H.Y. [Hanyang University, Seoul (Korea)

    1999-03-01

    The application of hydrocarbon refrigerant mixtures in a hermetic reciprocating compressor for dehumidifier is investigated. The selected refrigerants are R12, R134a, HC-Blend(R290/R600a), CX(R152a/R600a) and OS-12a. Both theoretical and experimental investigations have been performed for the selected refrigerants. The test results of hydrocarbon refrigerants have been compared to traditional refrigerant(R12) and R134a. The results show that hydrocarbon refrigerant mixtures(HC-Blend, CX and OS-12a) are very good alternatives in the refrigeration system for R12 and R134a. 11 refs., 3 fig., 12 tabs.

  15. Preservation of low slice emittance in bunch compressors

    Directory of Open Access Journals (Sweden)

    S. Bettoni

    2016-03-01

    Full Text Available Minimizing the dilution of the electron beam emittance is crucial for the performance of accelerators, in particular for free electron laser facilities, where the length of the machine and the efficiency of the lasing process depend on it. Measurements performed at the SwissFEL Injector Test Facility revealed an increase in slice emittance after compressing the bunch even for moderate compression factors. The phenomenon was experimentally studied by characterizing the dependence of the effect on beam and machine parameters relevant for the bunch compression. The reproduction of these measurements in simulation required the use of a 3D beam dynamics model along the bunch compressor that includes coherent synchrotron radiation. Our investigations identified transverse effects, such as coherent synchrotron radiation and transverse space charge as the sources of the observed emittance dilution, excluding other effects, such as chromatic effects on single slices or spurious dispersion. We also present studies, both experimental and simulation based, on the effect of the optics mismatch of the slices on the variation of the slice emittance along the bunch. After a corresponding reoptimization of the beam optics in the test facility we reached slice emittances below 200 nm for the central slices along the longitudinal dimension with a moderate increase up to 300 nm in the head and tail for a compression factor of 7.5 and a bunch charge of 200 pC, equivalent to a final current of 150 A, at about 230 MeV energy.

  16. Design of Supercritical Carbon Dioxide Compressor Testing Loop

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Gu; Lee, Jeong Ik; Ahn, Yoon Han; Lee, Je Kyoung [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Yoon, Ho Joon; Addad, Yacine [KUSTAR, Abu Dhabi (United Arab Emirates)

    2012-05-15

    For small and medium-sized reactors and Generation IV reactors such as sodium-cooled fast reactor are recently under development actively. The supercritical CO{sub 2} Brayton cycle is considered as an attractive cycle for the above mentioned nuclear systems. This is because the supercritical CO{sub 2} Brayton cycle (S-CO{sub 2} cycle) is especially effective to reduce the volume of power generation system, which occupies 1.5{approx}2 times more space than the primary nuclear system in general. Comparing to traditional water-vapor cycle and helium cycle, the S-CO{sub 2} system has relatively much less volume and component size. Therefore, S-CO{sub 2} cycle can be used for many purposes such as nuclear ship propulsion where volume requirement is strict, or a small nuclear reactor when it is constructed on geographically limited area

  17. Theoretical study of a novel refrigeration compressor - Part II: Performance of a rotating discharge valve in the revolving vane (RV) compressor

    Energy Technology Data Exchange (ETDEWEB)

    Teh, Y.L.; Ooi, K.T. [Thermal and Fluids Engineering Division, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, S639798 (Singapore); Djamari, D. Wibowo [Engineering Mechanics Division, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, S639798 (Singapore)

    2009-08-15

    A new refrigeration compressor, named 'Revolving Vane (RV) compressor', has been introduced in Part I of this paper series. For a first time in refrigeration compressors, a rotating discharge valve is employed in the RV compressor mainly due to the rotation of the entire cylinder. This paper presents a theoretical investigation on the dynamic behavior of a reed-type discharge valve undergoing rotatory motion, with the primary objective of elucidating the applicability of such valves in refrigeration compressors. Under the application of the Euler-Bernoulli beam theory, a mathematical model of the rotating valve is formulated and the transient response of the valve under centrifugal loads in addition to pressure forces is analyzed. Results have shown that under careful design considerations, the performance as well as the reliability of the rotating discharge valve can be enhanced as compared to a non-rotating valve that has been used in all refrigeration compressors currently. (author)

  18. Demonstration poloidal coil test facility

    International Nuclear Information System (INIS)

    Sato, Masahiko; Kawano, Katumi; Tada, Eisuke

    1989-01-01

    A new compact cryogenic cold compressor was developed by Japan Atomic Energy Research Institute (JAERI) in collaboration with Isikawajima-Harima Heavy Industries Co., Ltd. (IHI) in order to produce the supercritical helium below 4.2 K for Demonstration Poloidal Coils (DPC) which are forced-flow cooled type superconducting pulse coils. This compressor is one of key components for DPC test facility. The cold compressor reduces pressure in liquid helium bath, which contains liquid helium of around 3,000 l, down to 0.5 atm efficiently. Consequently, supercritical helium down to 3.5 K is produced and supplied to the DPC coils. A centrifugal compressor with dynamic gas bearing is selected as a compressor mechanism to realize high adiabatic efficiency and large flow rate. In this performance tests, the compressor was operated for 220 h at saturated condition from 0.5 to 1.0 atm without any failure. High adiabatic efficiency (more than 60 %) is achieved with wide flow range (25-65 g/s) and the design value is fully satisfied. The compressor can rotate up to 80,000 rpm at maximum then the coil supply temperature of supercritical helium is 3.5 K. (author)

  19. Tip-Clearance Measurement in the First Stage of the Compressor of an Aircraft Engine

    Directory of Open Access Journals (Sweden)

    Iker García

    2016-11-01

    Full Text Available In this article, we report the design of a reflective intensity-modulated optical fiber sensor for blade tip-clearance measurement, and the experimental results for the first stage of a compressor of an aircraft engine operating in real conditions. The tests were performed in a ground test cell, where the engine completed four cycles from idling state to takeoff and back to idling state. During these tests, the rotational speed of the compressor ranged between 7000 and 15,600 rpm. The main component of the sensor is a tetrafurcated bundle of optical fibers, with which the resulting precision of the experimental measurements was 12 µm for a measurement range from 2 to 4 mm. To get this precision the effect of temperature on the optoelectronic components of the sensor was compensated by calibrating the sensor in a climate chamber. A custom-designed MATLAB program was employed to simulate the behavior of the sensor prior to its manufacture.

  20. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-10-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of a highly efficient, environmentally superior, and cost-competitive utility ATS for base-load utility-scale power generation, the GE 7H (60 Hz) combined cycle power system, and related 9H (50 Hz) common technology. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown in Figure 1-1. Information specifically related to 9H production is presented for continuity in H program reporting, but lies outside the ATS program. This report summarizes work accomplished from 4Q98 through 3Q99. The most significant accomplishments are listed.

  1. Progress of High Efficiency Centrifugal Compressor Simulations Using TURBO

    Science.gov (United States)

    Kulkarni, Sameer; Beach, Timothy A.

    2017-01-01

    Three-dimensional, time-accurate, and phase-lagged computational fluid dynamics (CFD) simulations of the High Efficiency Centrifugal Compressor (HECC) stage were generated using the TURBO solver. Changes to the TURBO Parallel Version 4 source code were made in order to properly model the no-slip boundary condition along the spinning hub region for centrifugal impellers. A startup procedure was developed to generate a converged flow field in TURBO. This procedure initialized computations on a coarsened mesh generated by the Turbomachinery Gridding System (TGS) and relied on a method of systematically increasing wheel speed and backpressure. Baseline design-speed TURBO results generally overpredicted total pressure ratio, adiabatic efficiency, and the choking flow rate of the HECC stage as compared with the design-intent CFD results of Code Leo. Including diffuser fillet geometry in the TURBO computation resulted in a 0.6 percent reduction in the choking flow rate and led to a better match with design-intent CFD. Diffuser fillets reduced annulus cross-sectional area but also reduced corner separation, and thus blockage, in the diffuser passage. It was found that the TURBO computations are somewhat insensitive to inlet total pressure changing from the TURBO default inlet pressure of 14.7 pounds per square inch (101.35 kilopascals) down to 11.0 pounds per square inch (75.83 kilopascals), the inlet pressure of the component test. Off-design tip clearance was modeled in TURBO in two computations: one in which the blade tip geometry was trimmed by 12 mils (0.3048 millimeters), and another in which the hub flow path was moved to reflect a 12-mil axial shift in the impeller hub, creating a step at the hub. The one-dimensional results of these two computations indicate non-negligible differences between the two modeling approaches.

  2. Decimal multiplication using compressor based-BCD to binary converter

    Directory of Open Access Journals (Sweden)

    Sasidhar Mukkamala

    2018-02-01

    Full Text Available The objective of this work is to implement a scalable decimal to binary converter from 8 to 64 bits (i.e 2-digit to 16-digit using parallel architecture. The proposed converters, along with binary coded decimal (BCD adder and binary to BCD converters, are used in parallel implementation of Urdhva Triyakbhyam (UT-based 32-bit BCD multiplier. To increase the performance, compressor circuits were used in converters and multiplier. The designed hardware circuits were verified by behavioural and post layout simulations. The implementation was carried out using Virtex-6 Field Programmable Gate Array (FPGA and Application Specific Integrated Circuit (ASIC with 90-nm technology library platforms. The results on FPGA shows that compressor based converters and multipliers produced less amount of propagation delay with a slight increase of hardware resources. In case of ASIC implementation, a compressor based converter delay is equivalent to conventional converter with a slight increase of gate count. However, the reduction of delay is evident in case of compressor based multiplier.

  3. On the compressor ring for the JAERI neutron science project

    Energy Technology Data Exchange (ETDEWEB)

    Yamane, Isao [National Lab. for High Energy Physics, Tsukuba, Ibaraki (Japan)

    1997-11-01

    (1), As long as a 1.5 GeV-8 MW linear accelerator is constructed in the JAERI neutron science center, it is quite reasonable to construct a 5 MW compressor ring as a driver of a high intensity spallation neutron source to generate pulsed neutron beams. (2), Suppression of beam loss around the compressor ring to an acceptable level is the most crucial subject to be coped with in designing a MW-class compressor ring. This subject should be successfully cleared by carefully studying and designing the overall system of accelerator and tunnel. (3), The `PSR instability` was comprehensively discussed in the NSNS workshop held at Santa Fe in March, 1997, as a remaining problem of a high intensity proton compressor ring. People of Los Alamos attributed it to an e-p instability. But some questions like the cause that makes some part of protons leak away from a beam bunch to a bunch gap are yet left open. (4), A new scheme of two step H{sup 0} injection is proposed to remove defects of the conventional one of Los Alamos PSR. (author)

  4. Data compressor designed to improve recognition of magnetic phases

    Science.gov (United States)

    Vogel, E. E.; Saravia, G.; Cortez, L. V.

    2012-02-01

    Data compressors available in the web have been used to determine magnetic phases for two-dimensional (2D) systems [E. Vogel, G. Saravia, F. Bachmann, B. Fierro, J. Fischer, Phase transitions in Edwards-Anderson model by means of information theory, Physica A 388 2009 4075-4082]. In the present work, we push this line forward along four different directions. First, the compressor itself: we design a new data compressor, named wlzip, optimized for the recognition of information having physical (or scientific) information instead of the random digital information usually compressed. Second, for the first time we extend the data compression analysis to the 3D Ising ferromagnetic model using wlzip. Third, we discuss the tuning possibilities of wlzip in terms of the number of digits considered in the compression to yield maximum definition; in this way, the transition temperature of both 2D and 3D Ising ferromagnets can be reported with very good resolution. Fourth, the extension of the time window through which the data file is actually compressed is also considered to get optimum accuracy. The paper is focused on the new compressor, its algorithm in general and the way to apply it. Advantages and disadvantages of wlzip are discussed. Toward the end, we mention other possible applications of this technique to recognize stable and unstable regimes in the evolution of variables in meteorology (such as pollution content or atmospheric pressure), biology (blood pressure) and econophysics (prices of the stock market).

  5. On the design of lubricant free piston compressors

    NARCIS (Netherlands)

    Owczarek, P.

    2010-01-01

    This thesis describes the development on long lifetime and an efficient piston compressor operating in a clean environment where oil lubrication must be excluded. Particularly in cooling systems including cryocoolers the presence of oil is a well known problem. A growing number of applications of

  6. Variable speed hermetic reciprocating compressors for domestic refrigerators

    DEFF Research Database (Denmark)

    Rasmussen, Bjarne D.

    1998-01-01

    This article describes the results of a both theoretical and experimental investigation of the performance of variable speed hermetic reciprocating compressors for domestic refrigerators. The investigation was performed as a part of a larger research project with the objective of reducing...

  7. Computational Method for Ice Crystal Trajectories in a Turbofan Compressor

    NARCIS (Netherlands)

    Grift, E.J.; Norde, Ellen; van der Weide, Edwin Theodorus Antonius; Hoeijmakers, Hendrik Willem Marie

    2015-01-01

    In this study the characteristics of ice crystals on their trajectory in a single stage of a turbofan engine compressor are determined. The particle trajectories are calculated with a Lagrangian method employing a classical fourth-order Runge-Kutta time integration scheme. The air flow field is

  8. Satellite refrigerator compressors with the oil and moisture removal systems

    International Nuclear Information System (INIS)

    Satti, J.A.

    1983-08-01

    There are twenty-eight compressors installed around the Main Accelerator Ring in seven locations. Drawing 9140-ME-129720 shows the piping and the components schematic for four Mycom compressor skids per building with each having an independent oil and moisture removal system. The Mycom skids each consist of an oil injected screw compressor of 750 SCFM capacity with a 350 hp motor, oil pump, oil cooler, and oil separator. Helium gas returning from the heat exchanger train is compressed from 1 atm to 20 atm in the compressor. The compressed gas is then passed through the three coalescer de-mister where oil mist is separated from the helium gas. The helium gas then flows through the charcoal adsorber and molecular sieve where any residual oil vapor and water vapor are removed. The final stage of purification is the final filter which removes any remaining particulates from the compressed helium gas. The end product of this system is compressed and purified helium gas ready to be cooled down to cryogenic temperatures

  9. Non-traditional vibration mitigation methods for reciprocating compressor system

    NARCIS (Netherlands)

    Eijk, A.; Lange, T.J. de; Vreugd, J. de; Slis, E.J.P.

    2016-01-01

    Reciprocating compressors generate vibrations caused by pulsation-induced forces, mechanical (unbalanced) free forces and moments, crosshead guide forces and cylinder stretch forces. The traditional way of mitigating the vibration and cyclic stress levels to avoid fatigue failure of parts of the

  10. Robust Stabilization of Jet Engine Compressor In The Presence of ...

    African Journals Online (AJOL)

    Compressors for jet engines in operation experience disturbances such as variations in the states of the system, mass flow, and pressure. These disturbances sometimes result in instabilities due to surge and stall, which adversely affect performance. In this work, first we modify the Moore and Grietzer three-state model for ...

  11. Gas compressor with side branch absorber for pulsation control

    Science.gov (United States)

    Harris, Ralph E [San Antonio, TX; Scrivner, Christine M [San Antonio, TX; Broerman, III, Eugene L.

    2011-05-24

    A method and system for reducing pulsation in lateral piping associated with a gas compressor system. A tunable side branch absorber (TSBA) is installed on the lateral piping. A pulsation sensor is placed in the lateral piping, to measure pulsation within the piping. The sensor output signals are delivered to a controller, which controls actuators that change the acoustic dimensions of the SBA.

  12. Reliability Approach of a Compressor System using Reliability Block ...

    African Journals Online (AJOL)

    pc

    2018-03-05

    Mar 5, 2018 ... This paper presents a reliability analysis of such a system using reliability ... Keywords-compressor system, reliability, reliability block diagram, RBD .... the same structure has been kept with the three subsystems: air flow, oil flow and .... and Safety in Engineering Design", Springer, 2009. [3] P. O'Connor ...

  13. Surge control of the electrically driven centrifugal compressor

    NARCIS (Netherlands)

    Boinov, K.O.; Lomonova, E.A.; Vandenput, A.J.A.; Tyagounov, A.

    2006-01-01

    This paper presents a method of the energy efficiency and the operational performance improvement of the electrically driven air compression system. The key innovation of the proposed method-the active surge suppression of the centrifugal compressor by means of the speed control of the electrical

  14. Performance Improvement of a Return Channel in a Multistage Centrifugal Compressor Using Multiobjective Optimization.

    Science.gov (United States)

    Nishida, Yoshifumi; Kobayashi, Hiromi; Nishida, Hideo; Sugimura, Kazuyuki

    2013-05-01

    The effect of the design parameters of a return channel on the performance of a multistage centrifugal compressor was numerically investigated, and the shape of the return channel was optimized using a multiobjective optimization method based on a genetic algorithm to improve the performance of the centrifugal compressor. The results of sensitivity analysis using Latin hypercube sampling suggested that the inlet-to-outlet area ratio of the return vane affected the total pressure loss in the return channel, and that the inlet-to-outlet radius ratio of the return vane affected the outlet flow angle from the return vane. Moreover, this analysis suggested that the number of return vanes affected both the loss and the flow angle at the outlet. As a result of optimization, the number of return vane was increased from 14 to 22 and the area ratio was decreased from 0.71 to 0.66. The radius ratio was also decreased from 2.1 to 2.0. Performance tests on a centrifugal compressor with two return channels (the original design and optimized design) were carried out using two-stage test apparatus. The measured flow distribution exhibited a swirl flow in the center region and a reversed swirl flow near the hub and shroud sides. The exit flow of the optimized design was more uniform than that of the original design. For the optimized design, the overall two-stage efficiency and pressure coefficient were increased by 0.7% and 1.5%, respectively. Moreover, the second-stage efficiency and pressure coefficient were respectively increased by 1.0% and 3.2%. It is considered that the increase in the second-stage efficiency was caused by the increased uniformity of the flow, and the rise in the pressure coefficient was caused by a decrease in the residual swirl flow. It was thus concluded from the numerical and experimental results that the optimized return channel improved the performance of the multistage centrifugal compressor.

  15. Machine characteristics, system arrangement, driver and operation effects on surge of dynamic compressor in oil and gas plants

    Energy Technology Data Exchange (ETDEWEB)

    Almasi, Amin

    2012-12-15

    Working in the surge area will result in an unstable compressor operation, exposing the dynamic compressor (centrifugal compressor or axial compressor) to destructive stress, high vibration and other damaging effects. The destructive power of the surge is enormous, ranging from changes in clearances, which result in a penalty in the compressor efficiency, to destruction of parts leading to bearing, rotor or seal replacements. The effects of compressor characteristics, driver type, compressor accessories, vent valve, check valve, trip delay and operation details on surge events and anti-surge system designs are studied. A case study is also discussed. (orig.)

  16. Oil flow at the scroll compressor discharge: visualization and CFD simulation

    Science.gov (United States)

    Xu, Jiu; Hrnjak, Pega

    2017-08-01

    Oil is important to the compressor but has other side effect on the refrigeration system performance. Discharge valves located in the compressor plenum are the gateway for the oil when leaving the compressor and circulate in the system. The space in between: the compressor discharge plenum has the potential to separate the oil mist and reduce the oil circulation ratio (OCR) in the system. In order to provide information for building incorporated separation feature for the oil flow near the compressor discharge, video processing method is used to quantify the oil droplets movement and distribution. Also, CFD discrete phase model gives the numerical approach to study the oil flow inside compressor plenum. Oil droplet size distributions are given by visualization and simulation and the results show a good agreement. The mass balance and spatial distribution are also discussed and compared with experimental results. The verification shows that discrete phase model has the potential to simulate the oil droplet flow inside the compressor.

  17. Experimental investigation into wing span and angle-of-attack effects on sub-scale race car wing/wheel interaction aerodynamics

    Energy Technology Data Exchange (ETDEWEB)

    Diasinos, S. [Toyota F1, Koeln (Germany); Gatto, A. [Brunel University, Department of Mechanical Engineering, School of Engineering and Design, Uxbridge (United Kingdom)

    2008-09-15

    This paper details a quantitative 3D investigation using LDA into the interaction aerodynamics on a sub-scale open wheel race car inverted front wing and wheel. Of primary importance to this study was the influence of changing wing angle of attack and span on the resulting near-field and far-field flow characteristics. Results obtained showed that both variables do have a significant influence on the resultant flow-field, particularly on wing vortex and wheel wake development and propagation. (orig.)

  18. Experimental investigation into wing span and angle-of-attack effects on sub-scale race car wing/wheel interaction aerodynamics

    Science.gov (United States)

    Diasinos, S.; Gatto, A.

    2008-09-01

    This paper details a quantitative 3D investigation using LDA into the interaction aerodynamics on a sub-scale open wheel race car inverted front wing and wheel. Of primary importance to this study was the influence of changing wing angle of attack and span on the resulting near-field and far-field flow characteristics. Results obtained showed that both variables do have a significant influence on the resultant flow-field, particularly on wing vortex and wheel wake development and propagation.

  19. Evaluation of supercritical CO2 centrifugal compressor experimental data by CFD analysis

    International Nuclear Information System (INIS)

    Takagi, Kazuhisa; Muto, Yasushi; Ishizuka, Takao; Watanabe, Noriyuki; Aritomi, Masanori

    2011-01-01

    A supercritical CO2 gas turbine of 20MPa is suitable to couple with the Na-cooled fast reactor since Na - CO2 reaction is mild at the outlet temperature of 800K, the cycle thermal efficiency is relatively high and the size of CO2 gas turbine is very compact. In this gas turbine cycle, a compressor operates near the critical point. The property of CO2 and then the behavior of compressible flow near the critical point changes very sharply. So far, such a behavior is not examined sufficiently. Then, it is important to clarify compressible flow near the critical point. In this paper, the experimental data of the centrifugal supercritical CO2 compressor have been evaluated by CFD analyses using a computer code 'CFX'. In the analyses, real gas properties of CO2 were achieved by simulating density. The test compressor consists of three kinds of impeller. First, impeller A has 16 blades and the overall diameter is 110mm. Second, impeller B has 16 blades and the overall diameter is 76mm. Third, impeller C has 12 blades and the overall diameter is 56mm. Each impeller has each diffuser. So, CFD analysis was conducted for each impeller and each diffuser. The results were compared and evaluated for the three different impeller and diffuser sets. Main output of calculation is a value of the total pressure at diffuser outlet, which agreed very well with that of the experiment. Total and static pressure distributions, relative velocity distributions and temperature distributions surrounding impeller and diffuser were obtained. Adiabatic efficiency was also evaluated. (author)

  20. Approach to novel design of CO2 based centrifugal compressor

    Directory of Open Access Journals (Sweden)

    Kura Tomasz

    2016-01-01

    Full Text Available Even though turbomachinery design issues have been investigated almost since the beginning of engineering, its optimization process is still important. With the development of refrigeration devices and ORC based distributed generation facilities, a need for efficient and low-energy compressors and turbines became even more demanding. Such machines working with typical fluid, like air, are well described, but there is a room regarding the fluids like CO2, vapour of organic fluids, etc. The main objective of present studies is to propose a numerical model of the centrifugal compressor, with CO2 as the working fluid. Such unit may be a part of refrigeration cycle. Commonly, the scroll or piston compressors are used in such cases, however some discussed disadvantages show that the novel designs should be looked for. Properly designed centrifugal compressors can have higher efficiency than the presently used. Three dimensional analyses of proposed geometries were conducted – using a model including heat, mass and momentum conservation laws as well as ideal gas law. Verification of the proposed mesh and results was performed in the basis of values obtained using theoretical and empirical equations. With about 700 000 control volumes in the validated model, error of the results was no higher than 5%, with only about 1% in regards to the thermal parameters. Two design proposals were analysed, with performance maps as the main comparison factor. Apart from performance characteristics, the pressure and velocity fields were presented, showing the process of flow structure optimization. The main goal was to reduce negative effects of pressure and velocity gradients on the performance. Proposed precursory design might be a good starting point for further development of compressors. The results of numerical analysis were promising and shows the possibility of proposed design usage in practical applications, however to obtain deep understanding of the

  1. Study Improving Performance of Centrifugal Compressor In Paiton Coal Fired Power Plant Unit 1 And 2

    Science.gov (United States)

    Kusuma, Yuriadi; Permana, Dadang S.

    2018-03-01

    The compressed air system becomes part of a very important utility system in a Plant, including the Steam Power Plant. In PLN’S coal fired power plant, Paiton units 1 and 2, there are four Centrifugal air compressor types, which produce compressed air as much as 5.652 cfm and with electric power capacity of 1200 kW. Electricity consumption to operate centrifugal compressor is 7.104.117 kWh per year. This study aims to measure the performance of Centrifugal Compressors operating in Paiton’s coal fired power plant units 1 and 2. Performance Compressor is expressed by Specific Power Consumption (SPC) in kW/100 cfm. For this purpose, we measure the compressed air flow rate generated by each compressor and the power consumed by each compressor. The result is as follows Air Compressor SAC 2B : 15.1 kW/100 cfm, Air Compressor SAC 1B : 15.31 kW/100 cfm,Air Compressor SAC 1A : 16.3 kW/100 cfm and air Compressor SAC 2C : 18.19 kW/100 cfm. From the measurement result, air compressor SAC 2B has the best performance that is 15.1 kW / 100 cfm. In this study we analyze efforts to improve the performance of other compressors to at least match the performance of the SAC 2B air compressor. By increasing the Specific Power Consumption from others Compressor, it will get energy saving up to 284,165 kWh per year.

  2. Study on restriction method for end-wall boundary layer thickness in axial helium gas compressor for gas turbine high temperature gas cooled reactor

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Yan, Xing; Kunitomi, Kazuhiko; Inagaki, Yoshiyuki

    2009-01-01

    Aerodynamic performance test was carried out using a 1/3 scale, 4-stage model of the helium gas compressor to investigate an effect of end-wall over-camber to prevent decrease of axial velocity in the end-wall boundary layer. The model compressor consists of a rotor, 500 mm in diameter, which is driven by an electric motor at a rotational speed of 10800 rpm. The rotor blade span of the first stage is 34 mm. The test was carried out under the condition that the helium gas pressure of 0.88 MPa, temperature of 30degC, and mass flow rate of 12.47 kg/s at the inlet. A 3-dimensional aerodynamic code, which was verified using the test data, showed that axial velocity was lowered by using a blade which increased the inlet blade angle around the end-wall region of the casing side in comparison with that using the original design blade, because the inlet flow angle mismatched with the inlet blade angle of the rotor blade, as opposed to the prediction by a conventional air compressor design method. The overall adiabatic efficiency of the full scale 20-stage helium gas compressor was predicted 89.7% from the Reynolds number dependency of the test data by using the original design blade. (author)

  3. National Account Energy Alliance Final Report for the Basin Electric Project at Northern Border Pipeline Company's Compressor Station #7, North Dakota

    Energy Technology Data Exchange (ETDEWEB)

    Sweetzer, Richard [Exergy Partners Corp.; Leslie, Neil [Gas Technology Institute

    2008-02-01

    A field research test and verification project was conducted at the recovered energy generation plant at Northern Border Pipeline Company Compressor Station #7 (CS#7) near St. Anthony. Recovered energy generation plant equipment was supplied and installed by ORMAT Technologies, Inc. Basin Electric is purchasing the electricity under a purchase power agreement with an ORMAT subsidiary, which owns and operates the plant.

  4. Energy efficiency of freezing tunnels: towards an optimal operation of compressors and air fans

    Energy Technology Data Exchange (ETDEWEB)

    Widell, Kristina Norne

    2012-07-01

    blade installed in the air flow at a critical location improved the air velocity distribution compared with no guide blade. Without the guide blade, the freezing times of the products were between 16 h and 32 h, but with a guide blade they were between 17h and 21 h, a span of only 4 h. These freezing times were calculated with a modified Planks equation. A numerical model was programmed in MATLAB and it was used to simulate the temperatures of the products. The model was a two-dimensional finite difference approximation of the heat conduction equation. The simulation results were compared to measured temperatures, to validate the model. The measured temperatures were also used for validation of another simulation program, programmed in Modelica. The final stage of this research involved testing different alternatives for reduced fan operation. The program for the product model was extended with models for calculating the energy consumption of the air fans and the compressors and using Airpak-simulated velocities. The air fan speed was reduced to 83%, 67%, 50% and 33% of full air fan speed. This was tested at 5 different points during the freezing period, to see how the freezing times were affected. Full air speed during the freezing period resulted in a total freezing time of 20 h. A reduction in air fan speed to 33% after 8 h resulted in an increase in total freezing time of 10 hours (47% longer) but reduced energy consumption to 73.8% of the baseline case. An alternative with only 4 h longer freezing time resulted in an energy consumption of 80.5% of the baseline case. It was assumed that the fans had variable speed drives. The effect of reduced air inlet temperature was also tested and the results show that this can reduce freezing times. The effect on the total energy consumption was not large and also depends on the rest of the refrigeration system. Issues raised by this thesis are relevant for future research. It is suggested that the main simulation program is

  5. Effects of Stator Shroud Injection on the Aerodynamic Performance of a Single-Stage Transonic Axial Compressor

    International Nuclear Information System (INIS)

    Dinh, Cong-Truong; Ma, Sang-Bum; Kim, Kwang Yong

    2017-01-01

    In this study, stator shroud injection in a single-stage transonic axial compressor is proposed. A parametric study of the effect of stator shroud injection on aerodynamic performances was conducted using the three-dimensional Reynolds-averaged Navier-Stokes equations. The curvature, length, width, and circumferential angle of the stator shroud injector and the air injection mass flow rate were selected as the test parameters. The results of the parametric study show that the aerodynamic performances of the single-stage transonic axial compressor were improved by stator shroud injection. The aerodynamic performances were the most sensitive to the injection mass flow rate. Further, the total pressure ratio and adiabatic efficiency were the maximum when the ratio of circumferential angle was 10%.

  6. Effects of Stator Shroud Injection on the Aerodynamic Performance of a Single-Stage Transonic Axial Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Dinh, Cong-Truong; Ma, Sang-Bum; Kim, Kwang Yong [Inha Univ., Incheon (Korea, Republic of)

    2017-01-15

    In this study, stator shroud injection in a single-stage transonic axial compressor is proposed. A parametric study of the effect of stator shroud injection on aerodynamic performances was conducted using the three-dimensional Reynolds-averaged Navier-Stokes equations. The curvature, length, width, and circumferential angle of the stator shroud injector and the air injection mass flow rate were selected as the test parameters. The results of the parametric study show that the aerodynamic performances of the single-stage transonic axial compressor were improved by stator shroud injection. The aerodynamic performances were the most sensitive to the injection mass flow rate. Further, the total pressure ratio and adiabatic efficiency were the maximum when the ratio of circumferential angle was 10%.

  7. Opposed piston linear compressor driven two-stage Stirling Cryocooler for cooling of IR sensors in space application

    Science.gov (United States)

    Bhojwani, Virendra; Inamdar, Asif; Lele, Mandar; Tendolkar, Mandar; Atrey, Milind; Bapat, Shridhar; Narayankhedkar, Kisan

    2017-04-01

    A two-stage Stirling Cryocooler has been developed and tested for cooling IR sensors in space application. The concept uses an opposed piston linear compressor to drive the two-stage Stirling expander. The configuration used a moving coil linear motor for the compressor as well as for the expander unit. Electrical phase difference of 80 degrees was maintained between the voltage waveforms supplied to the compressor motor and expander motor. The piston and displacer surface were coated with Rulon an anti-friction material to ensure oil less operation of the unit. The present article discusses analysis results, features of the cryocooler and experimental tests conducted on the developed unit. The two-stages of Cryo-cylinder and the expander units were manufactured from a single piece to ensure precise alignment between the two-stages. Flexure bearings were used to suspend the piston and displacer about its mean position. The objective of the work was to develop a two-stage Stirling cryocooler with 2 W at 120 K and 0.5 W at 60 K cooling capacity for the two-stages and input power of less than 120 W. The Cryocooler achieved a minimum temperature of 40.7 K at stage 2.

  8. Fermilab tevatron five refrigerator system tests

    International Nuclear Information System (INIS)

    Rode, C.; Ferry, R.; Leiniger, M.; Makara, J.; Misek, J.; Mizicko, D.; Richied, D.; Theilacker, J.

    1982-01-01

    The Fermilab Tevatron refrigeration system is described with the layout illustrated. The compressor control loops, the refrigerator control loops, and magnet control loops (two per refrigerator) are described and each illustrated. The mobile purifier is described. A five refrigerator test is presented, using two compressor buildings, satellite refrigerator concept test and the test current to the writing. The configuration of the five refrigerator test is diagramed

  9. Experimental Investigation of Inlet Distortion in a Multistage Axial Compressor

    Science.gov (United States)

    Rusu, Razvan

    The primary objective of this research is to present results and methodologies used to study total pressure inlet distortion in a multi-stage axial compressor environment. The study was performed at the Purdue 3-Stage Axial Compressor Facility (P3S) which models the final three stages of a production turbofan engine's high-pressure compressor (HPC). The goal of this study was twofold; first, to design, implement, and validate a circumferentially traversable total pressure inlet distortion generation system, and second, to demonstrate data acquisition methods to characterize the inter-stage total pressure flow fields to study the propagation and attenuation of a one-per-rev total pressure distortion. The datasets acquired for this study are intended to support the development and validation of novel computational tools and flow physics models for turbomachinery flow analysis. Total pressure inlet distortion was generated using a series of low-porosity wire gauze screens placed upstream of the compressor in the inlet duct. The screens are mounted to a rotatable duct section that can be precisely controlled. The P3S compressor features fixed instrumentation stations located at the aerodynamic interface plane (AIP) and downstream and upstream of each vane row. Furthermore, the compressor features individually indexable stator vanes which can be traverse by up to two vane passages. Using a series of coordinated distortion and vane traverses, the total pressure flow field at the AIP and subsequent inter-stage stations was characterized with a high circumferential resolution. The uniformity of the honeycomb carrier was demonstrated by characterizing the flow field at the AIP while no distortion screens where installed. Next, the distortion screen used for this study was selected following three iterations of porosity reduction. The selected screen consisted of a series of layered screens with a 100% radial extent and a 120° circumferential extent. A detailed total

  10. Modelica-based modeling and simulation of a twin screw compressor for heat pump applications

    International Nuclear Information System (INIS)

    Chamoun, Marwan; Rulliere, Romuald; Haberschill, Philippe; Peureux, Jean-Louis

    2013-01-01

    A new twin screw compressor has been developed by SRM (Svenska Rotor Maskiner) for use in a new high temperature heat pump using water as refrigerant. This article presents a mathematical model of the thermodynamic process of compression in twin screw compressors. Using a special discretization method, a transient twin screw compressor model has been developed using Modelica in order to study the dry compression cycle of this machine at high temperature levels. The pressure and enthalpy evolution in the control volumes of the model are calculated as a function of the rotational angle of the male rotor using energy and continuity equations. In addition, associated processes encountered in real machines such as variable fluid leakages, water injection and heat losses are modeled and implemented in the main compressor model. A comparison is performed using the model developed, demonstrating the behavior of the compressor and the evolution of its different parameters in different configurations with and without water injection. This comparison shows the need for water injection to avoid compressor failure and improve its efficiency. -- Highlights: • Difficulties related to the compressor limit the development of a high temperature heat pump using water as refrigerant. • A new water vapor double screw compressor has been developed to overcome compression problems. • A dynamic model of this compressor has been developed and simulated using Modelica. • The behavior of the compressor has been identified all along the compression cycle and efficiencies have been calculated

  11. Compressor Impeller Erosion Resistant Surface Treatment

    National Research Council Canada - National Science Library

    Riley, Michael

    2000-01-01

    ...). Coatings based on tungsten carbide tantalum carbide. titanium carbide all with a cobalt matrix were evaluated for high velocity particle erosion in conventional wear test studies as well as wind tunnel testing...

  12. IEMDC IN-LINE ELECTRIC MOTOR DRIVEN COMPRESSOR

    Energy Technology Data Exchange (ETDEWEB)

    Michael J. Crowley; Prem N. Bansal

    2004-10-01

    This report contains the final project summary and deliverables required by the award for the development of an In-line Electric Motor Driven Compressor (IEMDC). Extensive work was undertaken during the course of the project to develop the motor and the compressor section of the IEMDC unit. Multiple design iterations were performed to design an electric motor for operation in a natural gas environment and to successfully integrate the motor with a compressor. During the project execution, many challenges were successfully overcome in order to achieve the project goals and to maintain the system design integrity. Some of the challenges included limiting the magnitude of the compressor aerodynamic loading for appropriate sizing of the magnetic bearings, achieving a compact motor rotor size to meet the rotor dynamic requirements of API standards, devising a motor cooling scheme using high pressure natural gas, minimizing the impact of cooling on system efficiency, and balancing the system thrust loads for the magnetic thrust bearing. Design methods that were used on the project included validated state-of-the-art techniques such as finite element analysis and computational fluid dynamics along with the combined expertise of both Curtiss-Wright Electro-Mechanical Corporation and Dresser-Rand Company. One of the most significant areas of work undertaken on the project was the development of the unit configuration for the system. Determining the configuration of the unit was a significant step in achieving integration of the electric motor into a totally enclosed compression system. Product review of the IEMDC unit configuration was performed during the course of the development process; this led to an alternate design configuration. The alternate configuration is a modular design with the electric motor and compressor section each being primarily contained in its own pressure containing case. This new concept resolved the previous conflict between the aerodynamic flow

  13. Instability of automotive air conditioning system with a variable displacement compressor. Part 1. Experimental investigation

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Changqing; Dou, Chunpeng; Yang, Xinjiang; Li, Xianting [Department of Building Science, School of Architecture, Tsinghua University, Beijing 100084 (People' s Republic of China)

    2005-11-01

    A test system is built first in order to investigate the instability of the automotive air conditioning (AAC) system with a variable displacement compressor (VDC), and hunting phenomena caused by the large external disturbance in the AAC system with a VDC and a thermal expansion valve, and in the AAC system with a VDC and a fixed-area throttling device are investigated experimentally in part 1 of this paper. The experimental results indicate that there also exist the hunting phenomena in the AAC system with a fixed-area throttling device. The system stability is found to be dependent on the direction of the external disturbance, and the system is apt to cause hunting when the condensing pressure decreases excessively since it may cause two-phase state at the throttling device inlet and make a large disturbance to the system. The piston stroke length will oscillate only when the oscillation amplitudes of forces acting on the wobble plate are great enough, otherwise the piston stroke length will be kept invariable, and then the system instability rule is also suitable for the AAC system with a fixed displacement compressor. From the experimental results, it is concluded that the two-phase flow at the throttling device inlet or at the evaporator outlet is the necessary condition but not sufficient condition for system hunting. Finally, a new concept, conservative stable region, is proposed based on the experimental results and theoretical analysis. (author)

  14. Analysis of Three-dimension Viscous Flow in the Model Axial Compressor Stage K1002L

    Science.gov (United States)

    Tribunskaia, K.; Kozhukhov, Y. V.

    2017-08-01

    The main investigation subject considered in this paper is axial compressor model stage K1002L. Three simulation models were designed: Scheme 1 - inlet stage model consisting of IGV (Inlet Guide Vane), rotor and diffuser; Scheme 2 - two-stage model: IGV, first-stage rotor, first-stage diffuser, second-stage rotor, EGV (Exit Guide Vane); Scheme 3 - full-round model: IGV, rotor, diffuser. Numerical investigation of the model stage was held for four circumferential velocities at the outer diameter (Uout=125,160,180,210 m/s) within the range of flow coefficient: ϕ = 0.4 - 0.6. The computational domain was created with ANSYS CFX Workbench. According to simulation results, there were constructed aerodynamic characteristic curves of adiabatic efficiency and the adiabatic head coefficient calculated for total parameters were compared with data from the full-scale test received at the Central Boiler and Turbine Institution (CBTI), thus, verification of the calculated data was carried out. Moreover, there were conducted the following studies: comparison of aerodynamic characteristics of the schemes 1, 2; comparison of the sector and full-round models. The analysis and conclusions are supplemented by gas-dynamic method calculation for axial compressor stages.

  15. Air compressor battery duration with mechanical ventilation in a field anesthesia machine.

    Science.gov (United States)

    Szpisjak, Dale F; Giberman, Anthony A

    2015-05-01

    Compressed air to power field anesthesia machine ventilators may be supplied by air compressor with battery backup. This study determined the battery duration when the compPAC ventilator's air compressor was powered by NiCd battery to ventilate the Vent Aid Training Test Lung modeling high (HC = 0.100 L/cm H2O) and low (LC = 0.020 L/cm H2O) pulmonary compliance. Target tidal volumes (VT) were 500, 750, and 1,000 mL. Respiratory rate = 10 bpm, inspiratory-to-expiratory time ratio = 1:2, and fresh gas flow = 1 L/min air. N = 5 in each group. Control limits were determined from the first 150 minutes of battery power for each run and lower control limit = mean VT - 3SD. Battery depletion occurred when VT was below the lower control limit. Battery duration ranged from 185.8 (±3.2) minutes in the LC-1000 group to 233.3 (±3.6) minutes in the HC-750 group. Battery duration of the LC-1000 group was less than all others (p = 0.027). The differences among the non-LC-1000 groups were not clinically significant. Reprint & Copyright © 2015 Association of Military Surgeons of the U.S.

  16. Experimental Investigation of the Compressor Cascade under an Active Flow Control

    Directory of Open Access Journals (Sweden)

    Lukáč J.

    2013-04-01

    Full Text Available The paper is concerned with flow past compressor blade cascade (NACA 65 with thickened trailing edge at off-design regimes, which are characteristic by partial or complete flow separation on the suction surface of the blades. An attempt has been made to moderate the flow separation using continuous or periodic blowing from the sidewalls. The flow field was visualized using schlieren technique and surface paint visualization. The visualizations were complemented by measurement of the static pressure distribution on the suction surface of the blades. In agreement with the literature, the visualizations confirmed a complexity of the 3-dimensional flow separation, which was intensified by influence of the sidewall boundary layers developing from upstream parts of the test section. Furthermore, it was found out that the effect of both continuous and periodic blowing was rather minor. Finally, the results agree with the available literature showing that it is highly difficult to considerably control the complex 3-dimensional flow separation in the compressor cascade by control jets issuing (only from the sidewalls

  17. Reduction of the suction losses through reed valves in hermetic reciprocating compressors using a magnet coil

    Science.gov (United States)

    Hopfgartner, J.; Posch, S.; Zuber, B.; Almbauer, R.; Krischan, K.; Stangl, S.

    2017-08-01

    Reed valves are widely used in hermetic reciprocating compressors and are responsible for a large part of the thermodynamic losses. Especially, the suction valve, which is opened nearly during the whole suction stroke, has a big potential for improvement. Usually, suction valves are opened only by vacuum created by the moving piston and should be closed before the compression stroke starts to avoid a reversed mass-flow through the valve. Therefore, the valves are prestressed, which results on the other hand in a higher flow resistance. In this work, a suction valve is investigated, which is not closed by the preload of the valve but by an electromagnetic coil located in the suction muffler neck. Shortly before the piston reaches its bottom dead centre, voltage is applied to the coil and a magnetic force is generated which pulls the valve shut. Thereby, the flow resistance through the valve can be reduced by changing the preload on the reed valve because it is no longer needed to close the valve. The investigation of this adapted valve and the electromagnetic coil is firstly done by numerical simulations including fluid structure interactions of the reed valves of a reciprocating compressor and secondly by experiments made on a calorimeter test bench.

  18. REDUCTION OF CYCLE TIME IN SCREW AIR COMPRESSOR ASSEMBLY LINE USING KAIZEN SURVEY

    Directory of Open Access Journals (Sweden)

    D. Rajenthirakumar

    2015-12-01

    Full Text Available In this competitive world, any company has to fulfill its customer needs to survive in the market. Lean manufacturing is a technique that can be adopted in a company to improve the quality of its products, reduce the cost of the production and also deliver the products in less time. The goal of this work is to show the applicability of lean manufacturing’s body of knowledge in a screw air compressor manufacturing company. Here, the main objective is to evolve and test several methodologies to eliminate wastes in the assembly line as the company at present unable to meet the customer demand. A systematic approach is suggested for the implementation of lean principles to showcase that lean could be applied to the compressor assembly line to enhance the productivity thereby making the line more efficient. In the current assembly line there was no work standardization followed by absence of kaizen that has led to an increased assembly time. Thus with the help of lean tools and techniques such as 5S, kaizen, standardization, visual management, poke yoke and string diagram the total cycle time has been reduced from 236 to 209 minutes. This reduction has benefitted the company in meeting the customer demand, increased profit and work satisfaction.

  19. Low-Cost Rotating Experimentation in Compressor Aerodynamics Using Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Mathias Michaud

    2016-01-01

    Full Text Available With the rapid evolution of additive manufacturing, 3D printed parts are no longer limited to display purposes but can also be used in structural applications. The objective of this paper is to show that 3D prototyping can be used to produce low-cost rotating turbomachinery rigs capable of carrying out detailed flow measurements that can be used, among other things, for computational fluid dynamics (CFD code validation. A fully instrumented polymer two-stage axial-mixed flow compressor test rig was designed and fabricated with stereolithography (SLA technology by a team of undergraduate students as part of a senior-year design course. Experiments were subsequently performed on this rig to obtain both the overall pressure rise characteristics of the compressor and the stagnation pressure distributions downstream of the blade rows for comparison with CFD simulations. In doing so, this work provides a first-of-a-kind assessment of the use of polymer additive technology for low-cost rotating turbomachinery experimentation with detailed measurements.

  20. Genetic Algorithm Optimization of the Volute Shape of a Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Martin Heinrich

    2016-01-01

    Full Text Available A numerical model for the genetic optimization of the volute of a centrifugal compressor for light commercial vehicles is presented. The volute cross-sectional shape is represented by cubic B-splines and its control points are used as design variables. The goal of the global optimization is to maximize the average compressor isentropic efficiency and total pressure ratio at design speed and four operating points. The numerical model consists of a density-based solver in combination with the SST k-ω turbulence model with rotation/curvature correction and the multiple reference frame approach. The initial validation shows a good agreement between the numerical model and test bench measurements. As a result of the optimization, the average total pressure rise and efficiency are increased by over 1.0% compared to the initial designs of the optimization, while the maximum efficiency rise is nearly 2.5% at m˙corr=0.19 kg/s.

  1. Comparative assessment of characteristic part-load performances of screw compressors and turbo-compressors; Vergleich der charakteristischen Teillastwirkungsgrade von Schrauben- und Turboverdichtern

    Energy Technology Data Exchange (ETDEWEB)

    Brasz, J.J.; Hartmann, K. [Carrier Corp., Syracuse, NY (United States)]|[Carrier Corp., Muenchen (Germany)

    2006-07-01

    The relative part-load performance of screw compressors and radial compressors is compared. Compressor part load is represented by a 2D characteristic field with the pressure on the vertical axis as a function of mass flow on the horizontal axis, with efficiencies given for any possible combination of pressure and mass flow. While this manner of representation is common for radial compressors, it is new for screw compressors. In the comparison of compression efficiencies, the focus is on vapour compression. For a valid comparative assessment of total compression, also the mechanical and/or electric loss through bearings, transmission, drive and (in case of variable-speed drives) frequency converters must be taken into account. (orig.)

  2. Active magnetic bearing for use in compressors and other turbomachinery

    International Nuclear Information System (INIS)

    Hennau, J.N.

    1989-01-01

    Active magnetic bearings and dry gas seals are now in operation on quite a number of compressors, turbines and generators, proving than an oil-free system is actually working and that furthermore, it has merits in energy savings, rotor dynamic monitoring and improved reliability. The technology of active magnetic bearing has been developed mainly in France after the Second World War for space application, but soon there appeared the large possibilities in industrial applications starting with the vacuum industry (turbomolecular pump), followed by the machine tool industry (high power and high speed milling and grinding spindles) and the large turbomachinery field (centrifugal compressors, blowers, steam and gas turbines, turbogenerators). Merits of the active magnetic bearing vary from one application to another, but they all derive from the fact that we have no contact between the rotor and the stator and that the electronic control of the bearings can cope with the rotor dynamics and provide useful information on the operating conditions

  3. Active surge control for variable speed axial compressors.

    Science.gov (United States)

    Lin, Shu; Yang, Chunjie; Wu, Ping; Song, Zhihuan

    2014-09-01

    This paper discusses active surge control in variable speed axial compressors. A compression system equipped with a variable area throttle is investigated. Based on a given compressor model, a fuzzy logic controller is designed for surge control and a proportional speed controller is used for speed control. The fuzzy controller uses measurements of the change of pressure rise as well as the change of mass flow to determine the throttle opening. The presented approach does not require the knowledge of system equilibrium or the surge line. Numerical simulations show promising results. The proposed fuzzy logic controller performs better than a backstepping controller and is capable to suppress surge at different operating points. Copyright © 2014 ISA. Published by Elsevier Ltd. All rights reserved.

  4. Simplified Model and Response Analysis for Crankshaft of Air Compressor

    Science.gov (United States)

    Chao-bo, Li; Jing-jun, Lou; Zhen-hai, Zhang

    2017-11-01

    The original model of crankshaft is simplified to the appropriateness to balance the calculation precision and calculation speed, and then the finite element method is used to analyse the vibration response of the structure. In order to study the simplification and stress concentration for crankshaft of air compressor, this paper compares calculative mode frequency and experimental mode frequency of the air compressor crankshaft before and after the simplification, the vibration response of reference point constraint conditions is calculated by using the simplified model, and the stress distribution of the original model is calculated. The results show that the error between calculative mode frequency and experimental mode frequency is controlled in less than 7%, the constraint will change the model density of the system, the position between the crank arm and the shaft appeared stress concentration, so the part of the crankshaft should be treated in the process of manufacture.

  5. Engineering task plan for BX/BY compressor upgrade

    International Nuclear Information System (INIS)

    Strand, R.G.

    1995-01-01

    This Engineering Task Plan outlines the remaining work to be completed for the BX/BY Instrument Air upgrade. Initial work efforts were guided by Engineering Work Plan, ''BX-BY Compressor Upgrade'' dated 1-25-93 (see Attachment A) which is provided for information. The overall engineering task is to provide a permanent replacement for the instrument air supply system for the 241-BX/BY Tank Farms. The existing system consists of a 25 horsepower Worthington non-lube compressor and an Oriad air dryer. The existing equipment is dated, requires high maintenance and is located in a contaminated zone making it unusable. The BX/BY instrument air replacement unit will be one of the 100 SCFM generic air stations. This station will be permanently sited with the addition of drawing changes to provide a concrete foundation, air piping to existing lines and electrical power supply tie-ins

  6. Rotor-to-stator rub vibration in centrifugal compressor

    Science.gov (United States)

    Gao, J. J.; Qi, Q. M.

    1985-01-01

    One example of excessive vibration encountered during loading of a centrifugal compressor train (H type compressor with HP casing) is discussed. An investigation was made of the effects of the dynamic load on the bearing stiffness and the rotor-bearing system critical speed. The high vibration occurred at a "threshold load," but the machine didn't run smoothly due to rubs even when it had passed through the threshold load. The acquisition and discussion of the data taken in the field as well as a description of the case history which utilizes background information to identify the malfunction conditions is presented. The analysis shows that the failures, including full reverse precession rub and exact one half subharmonic vibration, were caused by the oversize bearings and displacement of the rotor center due to foundation deformation and misalignment between gear shafts, etc. The corrective actions taken to alleviate excessive vibration and the problems which remain to be solved are also presented.

  7. Numerical Simulation and Performance Analysis of Twin Screw Air Compressors

    Directory of Open Access Journals (Sweden)

    W. S. Lee

    2001-01-01

    Full Text Available A theoretical model is proposed in this paper in order to study the performance of oil-less and oil-injected twin screw air compressors. Based on this model, a computer simulation program is developed and the effects of different design parameters including rotor profile, geometric clearance, oil-injected angle, oil temperature, oil flow rate, built-in volume ratio and other operation conditions on the performance of twin screw air compressors are investigated. The simulation program gives us output variables such as specific power, compression ratio, compression efficiency, volumetric efficiency, and discharge temperature. Some of the above results are then compared with experimentally measured data and good agreement is found between the simulation results and the measured data.

  8. Basic Study on Engine with Scroll Compressor and Expander

    Science.gov (United States)

    Morishita, Etsuo; Kitora, Yoshihisa; Nishida, Mitsuhiro

    Scroll compressors are becoming popular in air conditioning and refrigeration. This is primarily due to their higher efficiency and low noise/vibration characteristics. The scroll principle can be applied also to the steam expander and the Brayton cycle engine,as shown in the past literature. The Otto cycle spark-ignition engine with a scroll compressor and expander is studied in this report. The principle and basic structure of the scroll engine are explained,and the engine characteristic are calculated based on the idealized cycles and processes. A prototype model has been proposed and constructed. The rotary type engine has always had a problem with sealing. The scroll engine might overcome this shortcoming with its much lower rubbing speed compared to its previous counterparts,and is therefore worth investigating.

  9. Reverse-Tangent Injection in a Centrifugal Compressor

    Science.gov (United States)

    Skoch, Gary J.

    2007-01-01

    Injection of working fluid into a centrifugal compressor in the reverse tangent direction has been invented as a way of preventing flow instabilities (stall and surge) or restoring stability when stall or surge has already commenced. The invention applies, in particular, to a centrifugal compressor, the diffuser of which contains vanes that divide the flow into channels oriented partly radially and partly tangentially. In reverse-tangent injection, a stream or jet of the working fluid (the fluid that is compressed) is injected into the vaneless annular region between the blades of the impeller and the vanes of the diffuser. As used here, "reverse" signifies that the injected flow opposes (and thereby reduces) the tangential component of the velocity of the impeller discharge. At the same time, the injected jet acts to increase the radial component of the velocity of the impeller discharge.

  10. Noise Reduction Design of the Volute for a Centrifugal Compressor

    Science.gov (United States)

    Song, Zhen; Wen, Huabing; Hong, Liangxing; Jin, Yudong

    2017-08-01

    In order to effectively control the aerodynamic noise of a compressor, this paper takes into consideration a marine exhaust turbocharger compressor as a research object. According to the different design concept of volute section, tongue and exit cone, six different volute models were established. The finite volume method is used to calculate the flow field, whiles the finite element method is used for the acoustic calculation. Comparison and analysis of different structure designs from three aspects: noise level, isentropic efficiency and Static pressure recovery coefficient. The results showed that under the concept of volute section model 1 yielded the best result, under the concept of tongue analysis model 3 yielded the best result and finally under exit cone analysis model 6 yielded the best results.

  11. Numerical Calculation of the Flow in a Centrifugal Compressor Volute

    International Nuclear Information System (INIS)

    Seong, Seon Mo; Kang, Shin Hyoung; Cho, Kyung Seok; Kim, Woo June

    2007-01-01

    Flows in the centrifugal compressor volute with circular cross section are numerically investigated. The computational domain contained inlet passage, impeller, radial and axial diffuser, and volute. The volute grid for the calculation utilized a multi-block arrangement to form a butterfly grid and flow calculations are performed using commercial CFD software, CFX-TASCflow. The centrifugal compressor of this study has the inlet passage like steps and axial diffuser after radial diffuser because of the shape of the motor cooling fins and installation constraints. Due to this feature the swirling flow pattern is different from the other investigations. The loss in through the inlet passage was considerable and the flow inside volute is very complex and three dimensional with strong vortex and recirculation through volute tongue

  12. Device for covering a string of pump-compressor pipes

    Energy Technology Data Exchange (ETDEWEB)

    Sharafutdinov, I.G.; Prokopov, O.I.; Rastorgyev, M.A.

    1982-01-01

    The invention refers to oil field equipment, and more specifically to devices for automatic coverage of the flow of gusher oil and gas wells during the development of a fire near the well. A device is described for covering the string of pump-compressor pipes which includes a housing with piston connected to the string of pump-compressor pipes, shoe, seat and assembly for fixing the piston in the upper position with heat-sensitive substance. It is distinguished by the fact that in order to improve reliability of its triggering when a fire develops, the assembly for fixing the piston is equipped with hydraulic cylinders whose rods are connected to the piston, and the heat sensitive substance is placed in the vessels whose cavities are connected to the above-piston cavities of the hydraulic cylinders and are connected by a common collector.

  13. Multi-bunch energy compensation in the NLC bunch compressor

    International Nuclear Information System (INIS)

    Zimmermann, F.; Raubenheimer, T.O.; Thomson, K.A.

    1996-06-01

    The task of the NLC bunch compressor is to reduce the length of each bunch in a train of 90 bunches from 4 mm, at extraction from the damping ring, to about 100 μm, suitable for injection into the X-band main linac. This task is complicated by longitudinal long-range wake fields and the multi-bunch beam loading in the various accelerating sections of the compressor. One possible approach to compensate the multi-bunch beam loading is to add two RF systems with slightly different frequencies (' Δf' scheme) to each accelerating section, as first proposed by Kikuchi. This paper summarizes the choice of parameters for three such compensating sections, and presents simulation results of combined single- and multi-bunch dynamics for four different NLC versions. The multi-bunch energy compensation is shown to be straightforward and its performance to be satisfactory

  14. Dedicated monitoring and machinery protection systems on reciprocating compressors

    Energy Technology Data Exchange (ETDEWEB)

    Grande, Alvaro; Wenisch, Markus [Hoerbiger Ventilwerke GmbH and Co KG, Wien (Austria); Jacobs, Denis [HOERBIGER do Brasil Industria de Equipamentos, Cajamar, SP (Brazil)

    2012-07-01

    Growing demands on reciprocating compressors (recips) in the process gas industry require particular solutions for machinery protection and performance monitoring systems. Compared to rotating equipment, monitoring systems for recips have to consider the special mechanical and physical characteristics, such as oscillating masses, variable vibration behaviour and varying operating conditions. Furthermore, they provide valuable information about the performance of cylinder related components allowing the operator the optimization of efficiency and availability, and therefore increase production. (author)

  15. Aero-Mechanical Coupling in a High-Speed Compressor

    Science.gov (United States)

    2010-02-01

    freedom mass-spring- damper system as χ = ς 2 √ κµ . (51) ς represents the viscous damping, κ is the system stiffness and µ the system mass. χ expresses...between the fluid and structures which are common in modern, high-speed axial compressors. There were two major areas of focus. The first was the...development of measurement technique specifically for the study of these phenomena, termed Blade Image Velocimetry (BIV). The technique can measure fluid and

  16. CFD Modelling in Screw Compressors With Complex Multi Rotor Configurations

    OpenAIRE

    Rane, Sham Ramchandra; Kovacevic, Ahmed; Kethidi, Madhulika

    2012-01-01

    Computational Fluid Dynamics (CFD) of screw compressors is challenging due to the positive displacement nature of the process, existence of very fine fluid leakage paths, coexistence of working fluid and lubricant or coolant, fluid injection and most importantly the lack of methodologies available to generate meshes required for the full three dimensional transient simulations. In this paper, currently available technology of grid remeshing has been used to demonstrate the CFD simulations of ...

  17. Flow and pressure characteristics within a screw compressor

    Science.gov (United States)

    Guerrato, D.; Nouri, J. M.; Stosic, N.; Arcoumanis, C.

    2007-10-01

    The angle-resolved mean and turbulence characteristics of the axial air flow inside a screw compressor with both male and female rotors have been measured, using a laser Doppler velocimeter (LDV) with high spatial and temporal resolution at different radial and axial locations for speeds of 800-1600 rpm, discharge pressures of 1-1.6 bar and discharge temperatures of 33-90°C. The velocity measurements were performed through a special transparent window fixed near the discharge port. The results confirmed the ability of the LDV technique to characterise the flow inside the compressor working chamber; an angular resolution of 1.5° was able to fully describe the velocity field within the machine. The flow variation between the different working chambers was established as well as the spatial variation of the axial mean velocity and turbulence velocity fluctuation within the working chamber. The effect of discharge port opening on the axial mean and RMS velocities was found to be significant near the leading edge of the rotors causing an increase in the mean and RMS velocities of the order of 4.2Vp in mean (where Vp is the axial pitched velocity) for male rotor and 5.4Vp for, female rotor and this effect is less pronounced on the flow near the root of the rotor. Moreover, to obtain a better understanding of the flow motion, a high sampling rate pressure transducer was used to provide the internal angular static pressure variation. These measurements are used to validate the in-house CFD model of the fluid flow within twin screw compressors which, in turn, allows reliable optimisation of various compressor designs.

  18. Flow and pressure characteristics within a screw compressor

    Energy Technology Data Exchange (ETDEWEB)

    Guerrato, D; Nouri, J M; Stosic, N; Arcoumanis, C [Centre for Energy and the Environment, School of Engineering and Mathematical Sciences, City University, Northampton Square, London, EC1V OHB (United Kingdom)

    2007-10-15

    The angle-resolved mean and turbulence characteristics of the axial air flow inside a screw compressor with both male and female rotors have been measured, using a laser Doppler velocimeter (LDV) with high spatial and temporal resolution at different radial and axial locations for speeds of 800-1600 rpm, discharge pressures of 1-1.6 bar and discharge temperatures of 33-90{sup 0}C. The velocity measurements were performed through a special transparent window fixed near the discharge port. The results confirmed the ability of the LDV technique to characterise the flow inside the compressor working chamber; an angular resolution of 1.5{sup 0} was able to fully describe the velocity field within the machine. The flow variation between the different working chambers was established as well as the spatial variation of the axial mean velocity and turbulence velocity fluctuation within the working chamber. The effect of discharge port opening on the axial mean and RMS velocities was found to be significant near the leading edge of the rotors causing an increase in the mean and RMS velocities of the order of 4.2V{sub p} in mean (where V{sub p} is the axial pitched velocity) for male rotor and 5.4V{sub p} for, female rotor and this effect is less pronounced on the flow near the root of the rotor. Moreover, to obtain a better understanding of the flow motion, a high sampling rate pressure transducer was used to provide the internal angular static pressure variation. These measurements are used to validate the in-house CFD model of the fluid flow within twin screw compressors which, in turn, allows reliable optimisation of various compressor designs.

  19. Flow and pressure characteristics within a screw compressor

    International Nuclear Information System (INIS)

    Guerrato, D; Nouri, J M; Stosic, N; Arcoumanis, C

    2007-01-01

    The angle-resolved mean and turbulence characteristics of the axial air flow inside a screw compressor with both male and female rotors have been measured, using a laser Doppler velocimeter (LDV) with high spatial and temporal resolution at different radial and axial locations for speeds of 800-1600 rpm, discharge pressures of 1-1.6 bar and discharge temperatures of 33-90 0 C. The velocity measurements were performed through a special transparent window fixed near the discharge port. The results confirmed the ability of the LDV technique to characterise the flow inside the compressor working chamber; an angular resolution of 1.5 0 was able to fully describe the velocity field within the machine. The flow variation between the different working chambers was established as well as the spatial variation of the axial mean velocity and turbulence velocity fluctuation within the working chamber. The effect of discharge port opening on the axial mean and RMS velocities was found to be significant near the leading edge of the rotors causing an increase in the mean and RMS velocities of the order of 4.2V p in mean (where V p is the axial pitched velocity) for male rotor and 5.4V p for, female rotor and this effect is less pronounced on the flow near the root of the rotor. Moreover, to obtain a better understanding of the flow motion, a high sampling rate pressure transducer was used to provide the internal angular static pressure variation. These measurements are used to validate the in-house CFD model of the fluid flow within twin screw compressors which, in turn, allows reliable optimisation of various compressor designs

  20. Numerical study on oil supply system of a rotary compressor

    International Nuclear Information System (INIS)

    Wu, Jianhua; Wang, Gang

    2013-01-01

    The oil supply system is a crucial reliability issue for rotary compressors. This paper provides a general method for analyzing the oil supply system of a rotary compressor by using computational fluid dynamics (CFD). The process includes establishing the physical model, dividing computational grid, setting boundary conditions, calculating leakage rates through the roller end clearances, translating the dynamic issue into the static issue and so on. Validation of the rationality of the oil supply system model has been made by the measurement of the main bearing oil flow rates. The effects of operating conditions of the compressor, the oil level height of the oil sump and the main design parameters of the oil supply system on the oil supply characteristics are analyzed by numerical simulation. It is found that the main bearing oil flow rate varies circularly along with the rotation of the shaft. The shape and inclination angle of the spiral groove also influence the main bearing oil flow rate. The oil leakage rates through the roller end clearances depend largely on the operating conditions. In addition, the oil level height of the oil sump has a huge effect on the total oil flow rate. -- Highlights: • A CFD method for analyzing the oil supply system of rotary compressor is presented. • Leakage through the roller end clearances depends on the operating condition. • Groove shape and inclination angle are the main design parameters of spiral grooves. • A parabolic interface of oil and gas can be formed in the gallery of the shaft. • Single-flow model and steady solver can be applied to the oil supply system

  1. Stability Analysis for Rotating Stall Dynamics in Axial Flow Compressors

    Science.gov (United States)

    1999-01-01

    modes determines collectively local stability of the compressor model. Explicit conditions are obtained for local stability of rotating stall which...critical modes determines the stability for rotating stall collectively . We point out that although in a special case our stability condition for...strict crossing assumption implies that the zero solution changes its stability as ~, crosses ~’c. For instance, odk (yc ) > 0 implies that the zero

  2. Uncertainty analysis of thermal quantities measurement in a centrifugal compressor

    Science.gov (United States)

    Hurda, Lukáš; Matas, Richard

    2017-09-01

    Compressor performance characteristics evaluation process based on the measurement of pressure, temperature and other quantities is examined to find uncertainties for directly measured and derived quantities. CFD is used as a tool to quantify the influences of different sources of uncertainty of measurements for single- and multi-thermocouple total temperature probes. The heat conduction through the body of the thermocouple probe and the heat-up of the air in the intake piping are the main phenomena of interest.

  3. Computational analysis of supercritical carbon dioxide flow around a turbine and compressor BLADE

    International Nuclear Information System (INIS)

    Kim, Tae W.; Kim, Nam H.; Suh, Kune Y.; Kim, Seung O.

    2007-01-01

    The turbine and compressor isentropic efficiencies are one of the major parameters affecting the overall Brayton cycle efficiency. Thus, the optimal turbine and compressor design should contribute to the economics of future nuclear fission and fusion energy systems. A computation analysis was performed utilizing CFX for the supercritical carbon dioxide (SCO 2 ) flow around a turbine and compressor blade to check on the potential efficiency of the turbine and compressor which determine such basic design values as the blade (or impeller) and nozzle (or diffuser) types, blade height, and minimum and maximum radii of the hub and tip. Basic design values of the turbine and compressor blades based on the Argonne National Laboratory (ANL) design code was generated by ANSYS BladeGen TM . The boundary conditions were based on the KALIMER-600 secondary loop. Optimal SCO 2 turbine and compressor blades were developed for high efficiency of 90% by the computational analysis. (author)

  4. Stage-by-Stage and Parallel Flow Path Compressor Modeling for a Variable Cycle Engine

    Science.gov (United States)

    Kopasakis, George; Connolly, Joseph W.; Cheng, Larry

    2015-01-01

    This paper covers the development of stage-by-stage and parallel flow path compressor modeling approaches for a Variable Cycle Engine. The stage-by-stage compressor modeling approach is an extension of a technique for lumped volume dynamics and performance characteristic modeling. It was developed to improve the accuracy of axial compressor dynamics over lumped volume dynamics modeling. The stage-by-stage compressor model presented here is formulated into a parallel flow path model that includes both axial and rotational dynamics. This is done to enable the study of compressor and propulsion system dynamic performance under flow distortion conditions. The approaches utilized here are generic and should be applicable for the modeling of any axial flow compressor design.

  5. Trends in high performance compressors for petrochemical and natural gas industry in China

    Science.gov (United States)

    Zhao, Yuanyang; Li, Liansheng

    2015-08-01

    Compressors are the key equipment in the petrochemical and natural gas industry system. The performance and reliability of them are very important for the process system. The application status of petrochemical & natural gas compressors in China is presented in this paper. The present status of design and operating technologies of compressors in China are mentioned in this paper. The turbo, reciprocating and twin screw compressors are discussed. The market demands for different structure compressors in process gas industries are analysed. This paper also introduces the research and developments for high performance compressors in China. The recent research results on efficiency improvement methods, stability improvement, online monitor and fault diagnosis will also be presented in details.

  6. Comprehensive 3D-elastohydrodynamic simulation of hermetic compressor crank drive

    Science.gov (United States)

    Posch, S.; Hopfgartner, J.; Berger, E.; Zuber, B.; Almbauer, R.; Schöllauf, P.

    2017-08-01

    Mechanical, electrical and thermodynamic losses form the major loss mechanisms of hermetic compressors for refrigeration application. The present work deals with the investigation of the mechanical losses of a hermetic compressor crank drive. Focus is on 3d-elastohydrodynamic (EHD) modelling of the journal bearings, piston-liner contact and piston secondary motion in combination with multi-body and structural dynamics of the crank drive elements. A detailed description of the model development within the commercial software AVL EXCITE Power Unit is given in the work. The model is used to create a comprehensive analysis of the mechanical losses of a hermetic compressor. Further on, a parametric study concerning oil viscosity and compressor speed is carried out which shows the possibilities of the usage of the model in the development process of hermetic compressors for refrigeration application. Additionally, the usage of the results in an overall thermal network for the determination of the thermal compressor behaviour is discussed.

  7. Dynamic Model of Centrifugal Compressor for Prediction of Surge Evolution and Performance Variations

    International Nuclear Information System (INIS)

    Jung, Mooncheong; Han, Jaeyoung; Yu, Sangseok

    2016-01-01

    When a control algorithm is developed to protect automotive compressor surges, the simulation model typically selects an empirically determined look-up table. However, it is difficult for a control oriented empirical model to show surge characteristics of the super charger. In this study, a dynamic supercharger model is developed to predict the performance of a centrifugal compressor under dynamic load follow-up. The model is developed using Simulink® environment, and is composed of a compressor, throttle body, valves, and chamber. Greitzer’s compressor model is used, and the geometric parameters are achieved by the actual supercharger. The simulation model is validated with experimental data. It is shown that compressor surge is effectively predicted by this dynamic compressor model under various operating conditions.

  8. Speed and surge control for a lower order centrifugal compressor model

    Directory of Open Access Journals (Sweden)

    Jan T. Gravdahl

    1998-01-01

    Full Text Available A model of a variable speed centrifugal compression system is presented. The model is based on the work of Greitzer (1976, but the compressor characteristic is developed by modelling the losses in the compressor. For surge control, a close coupled valve is employed. This valve is placed immediately downstream of the compressor, and the pressure drop over the valve is used as the control variable. This makes it possible to manipulate the shape of the equivalent compressor, consisting of compressor and valve. The speed of the compressor is controlled with a PI-controller. Semi-global exponential stability of the model with the proposed controllers is proven by the use of Lyapunovs theorem.

  9. Dynamic Model of Centrifugal Compressor for Prediction of Surge Evolution and Performance Variations

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Mooncheong; Han, Jaeyoung; Yu, Sangseok [Chungnam National Univ., Daejeon (Korea, Republic of)

    2016-05-15

    When a control algorithm is developed to protect automotive compressor surges, the simulation model typically selects an empirically determined look-up table. However, it is difficult for a control oriented empirical model to show surge characteristics of the super charger. In this study, a dynamic supercharger model is developed to predict the performance of a centrifugal compressor under dynamic load follow-up. The model is developed using Simulink® environment, and is composed of a compressor, throttle body, valves, and chamber. Greitzer’s compressor model is used, and the geometric parameters are achieved by the actual supercharger. The simulation model is validated with experimental data. It is shown that compressor surge is effectively predicted by this dynamic compressor model under various operating conditions.

  10. Expansion of the wilderness values scale with three sub-scales: Personal maintenance, expression and learning, and societal maintenance

    Science.gov (United States)

    Rudy M. Schuster; Ken Cordell; Gary T. Green

    2007-01-01

    The purpose of this research was to expand the wilderness value scale administered in the 1994 and 2000 versions of the National Survey on Recreation and the Environment using questions included in the 2003 NSRE. A data set of 1,900 cases was randomly split in half. Validity of the additional questions was tested using principal component analysis, a confirmatory...

  11. Description of Supercritical CO{sub 2} Compressor Experiment Loop

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Je Kyoung; Lee, Jeong Ik; Ahn, Yoonhan; Kim, Seong Gu [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Cha, Je Eun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    The full scope of SCIEL project is to demonstrate high efficiency with simple recuperated cycle layout or recompressing layout, which the final cycle layout will be determined by the obtained compressor performance data. As a part of SCIEL project, S-CO{sub 2} compressor experiment facility has been constructed in KAERI. In this paper, current status of S-CO{sub 2} compressor experiment loop will be reviewed. With the growing interest in developing an advanced nuclear power plant, power conversion cycle innovation has been the part of this effort to secure high economics and enhanced safety. One of the main activities of power conversion cycle innovation is the development of Supercritical CO{sub 2} Brayton cycle technology. S-CO{sub 2} Brayton cycle concept was suggested in 1960s but the development and realization of the technology has been delayed up to now. In Korea, KAIST, KAERI and POSTECH are conducting research and development of Korean S-CO{sub 2} Brayton cycle technology by erecting the Supercritical CO{sub 2} Integral Experiment Loop (SCIEL)

  12. Simulation of Casing Treatments of a Transonic Compressor Stage

    Directory of Open Access Journals (Sweden)

    M. Hembera

    2008-01-01

    Full Text Available This article presents the study of casing treatments on an axial compressor stage for improving stability and enhancing stall margin. So far, many simulations of casing treatments on single rotor or rotor-stator configurations were performed. But as the application of casing treatments in engines will be in a multistage compressor, in this study, the axial slots are applied to a typical transonic first stage of a high-pressure 4.5-stage compressor including an upstream IGV, rotor, and stator. The unsteady simulations are performed with a three-dimensional time accurate Favre-averaged Navier-stokes flow solver. In order to resolve all important flow mechanisms appearing through the use of casing treatments, a computational multiblock grid consisting of approximately 2.4 million nodes was used for the simulations. The configurations include axial slots in 4 different variations with an axial extension ranging into the blade passage of the IGV. Their shape is semicircular with no inclination in circumferential direction. The simulations proved the effectiveness of casing treatments with an upstream stator. However, the results also showed that the slots have to be carefully positioned relative to the stator location.

  13. Centrifugal compressor shape modification using a proposed inverse design method

    International Nuclear Information System (INIS)

    Niliahmadabadi, Mahdi; Poursadegh, Farzad

    2013-01-01

    This paper is concerned with a quasi-3D design method for the radial and axial diffusers of a centrifugal compressor on the meridional plane. The method integrates a novel inverse design algorithm, called ball-spine algorithm (BSA), and a quasi-3D analysis code. The Euler equation is solved on the meridional plane for a numerical domain, of which unknown boundaries (hub and shroud) are iteratively modified under the BSA until a prescribed pressure distribution is reached. In BSA, unknown walls are composed of a set of virtual balls that move freely along specified directions called spines. The difference between target and current pressure distributions causes the flexible boundary to deform at each modification step. In validating the quasi-3D analysis code, a full 3D Navier-Stokes code is used to analyze the existing and designed compressors numerically. Comparison of the quasi-3D analysis results with full 3D analysis results shows viable agreement. The 3D numerical analysis of the current compressor shows a huge total pressure loss on the 90 .deg. bend between the radial and axial diffusers. Geometric modification of the meridional plane causes the efficiency to improve by about 10%.

  14. A new Wankel-type compressor and vacuum pump

    Science.gov (United States)

    Garside, D. W.

    2017-08-01

    When the Wankel principles were first published in the early 1950s most of the initial work was aimed at developing a compressor . At that time many of the characteristics appeared to promise a superior machine than hitherto known. However, all the early designs resulted in a high value for the minimum clearance volume (CV) and this problem was never overcome. Knowledge now gained from the development and manufacture of the Wankel engine has enabled the evolution of a new compressor concept where the rotor flank, radially very close-fitting over its central area, provides gas sealing with the housing bore. The rotor has an increased radial clearance towards the apices which makes the machine practical to manufacture. The ‘nesting’ of the rotor flank with the housing bore at the end of the exhaust stroke results in an extremely small CV. This machine promises to possess an exceptional combination of all the attributes which are important in achieving high energy efficiency in positive-displacement compressors and vacuum pumps: - near-zero CV - low mechanical friction losses - low internal gas leakage (assisted via oil flooding) - high volumetric efficiency. In addition it is compact, lightweight, vibration-free, consists of few components, and can be built in any chamber size. The Paper discusses the features and characteristics of the design.

  15. Minimisation of pressure pulsations in the screw compressor discharge piping

    Energy Technology Data Exchange (ETDEWEB)

    Zaytsev, D. [Grasso GmbH Refrigeration Technology, Berlin (Germany). R and D Screw Compressors

    2006-07-01

    A problem of noise and vibration in the piping between the screw compressor and oil separator arises if the natural gas pulsations in the piping get in the resonance with the pulsations sent by the compressor. Several typical piping geometries such as a short and a long pipe with the open end and a short pipe with agglomerator have been studied to evaluate the natural frequency of the gas column. It was found that because of the wave reflection from the open pipe end the gas in such a pipe has several natural frequencies dependent on the sound speed and on the pipe length. Since the sound speed of various refrigerants differs significantly, the resonance pipe length will also vary strongly from one refrigerant to another. Hence, to avoid the resonance a separate examination for each refrigerant would be required at the compressor package design stage. Unlike open ended pipes, in the pipe with agglomerator the wave reflection at the agglomerator side is reduced. This allows using of one standard discharge pipe geometry resonance-free independent on the refrigerant. (orig.)

  16. Experimental investigation on a high subsonic compressor cascade flow

    Directory of Open Access Journals (Sweden)

    Zhang Haideng

    2015-08-01

    Full Text Available With the aim of deepening the understanding of high-speed compressor cascade flow, this paper reports an experimental study on NACA-65 K48 compressor cascade with high subsonic inlet flow. With the increase of passage pressurizing ability, endwall boundary layer behavior is deteriorated, and the transition zone is extended from suction surface to the endwall as the adverse pressure gradient increases. Cross flow from endwall to midspan, mixing of corner boundary layer and the main stream, and reversal flow on the suction surface are caused by corner separation vortex structures. Passage vortex is the main corner separation vortex. During its movement downstream, the size grows bigger while the rotating direction changes, forming a limiting circle. With higher incidence, corner separation is further deteriorated, leading to higher flow loss. Meanwhile, corner separation structure, flow mixing characteristics and flow loss distribution vary a lot with the change of incidence. Compared with low aspect-ratio model, corner separation of high aspect-ratio model moves away from the endwall and is more sufficiently developed downstream the cascade. Results obtained present details of high-speed compressor cascade flow, which is rare in the relating research fields and is beneficial to mechanism analysis, aerodynamic optimization and flow control design.

  17. Static analysis of triple-effect adsorption refrigeration with compressor

    Directory of Open Access Journals (Sweden)

    Fumi Watanabe

    2017-03-01

    Full Text Available In order to improve the efficiency of the adsorption refrigeration cycle, this study proposes a triple-effect adsorption refrigeration cycle equipped with a compressor. This cycle can run in order to create a large variation in adsorbent concentration range by the compressor, even if there is little temperature variation in the desorption and adsorption processes. The objective of this study is to clarify the effect that regulating adsorption pressure using a compressor has on the adsorption refrigeration cycle, and to that end cycle efficiency was calculated using a static analysis based on a state of equilibrium. As a results from the simulation, the triple-effect cycles can operate by regulating adsorption pressure. Both COP and exergy efficiency can be improved by a factor of 1.2 if the cycled is regulated the adsorption pressure of each cycle rather than using a shared adsorption pressure. For heat sources in the temperature range of 70–100 °C, this method is superior in terms of COP and exergy efficiency. COP values of approximately 1.7–1.8 can be obtained, which is three times higher than single-effect cycles. The triple-effect cycles have one-third the SCE of single-effect cycles but about the same SCE as double-effect cycles.

  18. Optimization Design of IGV Profile in Centrifugal Compressor

    Directory of Open Access Journals (Sweden)

    Qi Sun

    2017-01-01

    Full Text Available Variable inlet guide vane (IGV is used to control the mass flow and generate prewhirl in centrifugal compressors. The efficient operation of IGV is limited to the range of aerodynamic characteristics of their vane profiles. In order to find out the best vane profile for IGV regulation, the modern optimization method was adopted to optimize the inlet guide vane profile. The main methodology idea was to use artificial neural network for continuous fitness evaluation and use genetic algorithm for global optimization. After optimization, the regulating performance of IGV has improved significantly, the prewhirl ability has been enhanced greatly, and the pressure loss has been reduced. The mass flow and power of compressor reduced by using the optimized guide vane at large setting angles, and the efficiency increased significantly; the flow field distribution has been improved obviously, since the nonuniform distribution of flow and flow separation phenomenon greatly weakened or even completely disappeared. The achievement of this research can effectively improve the regulation ability of IGV and the performance of compressor.

  19. Centrifugal compressor shape modification using a proposed inverse design method

    Energy Technology Data Exchange (ETDEWEB)

    Niliahmadabadi, Mahdi [Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Poursadegh, Farzad [Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2013-03-15

    This paper is concerned with a quasi-3D design method for the radial and axial diffusers of a centrifugal compressor on the meridional plane. The method integrates a novel inverse design algorithm, called ball-spine algorithm (BSA), and a quasi-3D analysis code. The Euler equation is solved on the meridional plane for a numerical domain, of which unknown boundaries (hub and shroud) are iteratively modified under the BSA until a prescribed pressure distribution is reached. In BSA, unknown walls are composed of a set of virtual balls that move freely along specified directions called spines. The difference between target and current pressure distributions causes the flexible boundary to deform at each modification step. In validating the quasi-3D analysis code, a full 3D Navier-Stokes code is used to analyze the existing and designed compressors numerically. Comparison of the quasi-3D analysis results with full 3D analysis results shows viable agreement. The 3D numerical analysis of the current compressor shows a huge total pressure loss on the 90 .deg. bend between the radial and axial diffusers. Geometric modification of the meridional plane causes the efficiency to improve by about 10%.

  20. Ultralow temperature helium compressor for Japan Atomic Energy Research Institute

    International Nuclear Information System (INIS)

    Asakura, Hiroshi

    1988-01-01

    Ishikawajima Harima Heavy Industries Co., Ltd. started the development of an ultralow temperature helium compressor for helium liquefaction in 1984 jointly with Japan Atomic Energy Research Institute, and has delivered the first practical machine to the Superconductive Magnet Laboratory of JAERI. For a large superconductive magnet to be used in the stable state for a fusion reactor, conventional superconductive materials (NbTi, NbTi 3 Sn, etc.) must be used, being cooled forcibly with supercritical helium. The supercritical helium which is compressed above the critical pressure of 228 kPa has a stable cooling effect since the thermal conductivity does not change due to the evaporation of liquid helium. In order to maintain the temperature of the supercritical helium below 4 K before it enters a magnet, a heat exchanger is used. The compressor that IHI has developed has the ability to reduce the vapor pressure of liquid helium from atmospheric pressure to 50.7 kPa, and can attain the temperature of 3.5 K. The specification of this single stage centrifugal compressor is: mass flow rate 25 - 64 g/s, speed 80,000 rpm, adiabatic efficiency 62 - 69 %. The structure and the performance are reported. (K.I.)

  1. Modeling of flexible reciprocating compressor considering the crosshead subsidence

    Science.gov (United States)

    Xue, Xiaogang; Liu, Shulin; Sun, Xin

    2018-01-01

    Crank-slider mechanisms are important parts of heavy duty machines, including reciprocating compressors, combustion motors. This paper targets on the dynamic response of the crosshead in a reciprocating compressor, taking into consideration the crosshead deviation from the original level. The traditional model of the compressor is usually a slider-mechanism system without considering the deflection of the crosshead, thus neglecting the influence of the piston rod, which has some flexible features. In this paper, a rigid-flexible model of slider-crank is described theoretically, using the commercial software MATLAB, where the crank, connecting rod and crosshead are treated as rigid bodies, while the piston rod connected to the crosshead is considered as a flexible body. The dynamic response of the mechanism with the crosshead subsidence is discussed detailedly in this paper. After calculated theoretically, the MATLAB simulation showed that the dynamic response of the crosshead will be greatly influenced if the crosshead subsided from the original level. Also, the influence of the crosshead subsidence was also investigated, and some extra vibration of the crosshead arises.

  2. Analytical model for an electrostatically actuated miniature diaphragm compressor

    International Nuclear Information System (INIS)

    Sathe, Abhijit A; Groll, Eckhard A; Garimella, Suresh V

    2008-01-01

    This paper presents a new analytical approach for quasi-static modeling of an electrostatically actuated diaphragm compressor that could be employed in a miniature scale refrigeration system. The compressor consists of a flexible circular diaphragm clamped at its circumference. A conformal chamber encloses the diaphragm completely. The membrane and the chamber surfaces are coated with metallic electrodes. A potential difference applied between the diaphragm and the chamber pulls the diaphragm toward the chamber surface progressively from the outer circumference toward the center. This zipping actuation reduces the volume available to the refrigerant gas, thereby increasing its pressure. A segmentation technique is proposed for analysis of the compressor by which the domain is divided into multiple segments for each of which the forces acting on the diaphragm are estimated. The pull-down voltage to completely zip each individual segment is thus obtained. The required voltage for obtaining a specific pressure rise in the chamber can thus be determined. Predictions from the model compare well with other simulation results from the literature, as well as to experimental measurements of the diaphragm displacement and chamber pressure rise in a custom-built setup

  3. Helium compressor aerodynamic design considerations for MHTGR circulators

    International Nuclear Information System (INIS)

    McDonald, C.F.

    1988-01-01

    Compressor aerodynamic design considerations for both the main and shutdown cooling circulators in the Modular High-Temperature Gas-Cooled Reactor (MHTGR) plant are addressed in this paper. A major selection topic relates to the impeller type (i.e., axial or radial flow), and the aerothermal studies leading to the selection of optimum parameters are discussed. For the conceptual designs of the main and shutdown cooling circulators, compressor blading geometries were established and helium gas flow paths defined. Both circulators are conservative by industrial standards in terms of aerodynamic and structural loading, and the blade tip speeds are particularly modest. Performance characteristics are presented, and the designs embody margin to ensure that pressure-rise growth potential can be accomodated should the circuit resistance possibly increase as the plant design advances. The axial flow impeller for the main circulator is very similar to the Fort St. Vrain (FSV) helium compressor which performs well. A significant technology base exists for the MHTGR plant circulators, and this is highlighted in the paper. (author). 15 refs, 16 figs, 12 tabs

  4. Refrigerator with variable capacity compressor and cycle priming action through capacity control and associated methods

    Science.gov (United States)

    Gomes, Alberto Regio; Litch, Andrew D.; Wu, Guolian

    2016-03-15

    A refrigerator appliance (and associated method) that includes a condenser, evaporator and a multi-capacity compressor. The appliance also includes a pressure reducing device arranged within an evaporator-condenser refrigerant circuit, and a valve system for directing or restricting refrigerant flow through the device. The appliance further includes a controller for operating the compressor upon the initiation of a compressor ON-cycle at a priming capacity above a nominal capacity for a predetermined or calculated duration.

  5. Techno-Economic Analysis of Gas Turbine Compressor Washing to Combat Fouling

    OpenAIRE

    Abass, Kabir Oliade

    2015-01-01

    Among the major deterioration problems a gas turbine encountered while in operation is compressor blade fouling. This is the accumulation and adhesion of dirt and sediment on the compressor blade which contributes between 70 to 85% of gas turbine performance loss. Fouling reduces turbine air mass flow capacity, compressor pressure ratio and overall gas turbine efficiency. In most cases, its effect does not manifest immediately in gas turbine power output and efficiency since they are not meas...

  6. Virtual Refrigerant Mass Flow and Power Sensors for Variable-Speed Compressors

    OpenAIRE

    Kim, Woohyun; Braun, James E.

    2012-01-01

    The use of variable-speed compressors in heat pumps and air conditioners has increased in recent years in order to improve comfort and energy efficiency. At the same time, there is a trend towards embedding more sensors in this type of equipment to facilitate real-time energy monitoring and diagnostics. Although compressor mass flow rate and power consumption are useful indices for performance monitoring and diagnostics, they are expensive to measure. The virtual variable-speed compressor sen...

  7. Performance Characteristics of a 4 × 6 Oil-Free Twin-Screw Compressor

    OpenAIRE

    Sun-Seok Byeon; Jae-Young Lee; Youn-Jea Kim

    2017-01-01

    The screw compressor in the early stage of development is generally known as the oil-injection type. However, escalating environmental problems and advances in electronic components have spurred continuous R & D to minimize the oil content in compressed air. The oil-free twin-screw compressor is continuously compressed by inner volumetric change between rotors and casing. For this reason, in order to predict the overall performance of the screw compressor at the early stage of the design ...

  8. Thirty years of screw compressors for helium; Dreissig Jahre Schraubenkompressoren fuer Helium

    Energy Technology Data Exchange (ETDEWEB)

    Wahl, H. [Kaeser Kompressoren GmbH, Coburg (Germany). Technisches Buero/Auftragskonstruktion

    2007-07-01

    KAESER helium compressors, as well as their other industrial compressors, will be further developed with the intention to improve the availability and reliability of helium liquefaction systems. Further improvement of compressor and control system efficiency will ensure a low and sustainable operating cost. Fast supply of replacement parts with several years of warranty is ensured by a world-wide distribution system and is also worked on continuously. (orig.)

  9. Modelling and Experimental Investigation of Unsteady Behaviour of a Screw Compressor Plant

    OpenAIRE

    Chukanova, Ekatarina; Stosic, Nikola; Kovacevic, Ahmed

    2014-01-01

    Majority of air compressor plants installed worldwide operate permanently under unsteady conditions, however, there is still a lack of published papers which describe the plant dynamics and offer quantification parameters of the phenomenon. An experimental and analytical study of a screw compressor operation under unsteady conditions has been carried out. For this purpose a one dimensional model of the processes within a screw compressor based on the differential equations of conservation of ...

  10. Noise analysis of fluid-valve system in a linear compressor using CAE

    International Nuclear Information System (INIS)

    Lee, Jun Ho; Jeong, Weui Bong; Kim, Dang Ju

    2009-01-01

    A linear compressor in a refrigerator uses piston motion to transfer refrigerant so its efficiency is higher than a previous reciprocal compressor. Because of interaction between refrigerant and valves system in the linear compressor, however, noise has been a main issue. In spite of doing many experimental researches, there is no way to rightly predict the noise. In order to solve this limitation, the CAE analysis is applied. For giving credit to these computational data, all of the data are experimentally validated.

  11. Design and prototyping of an ionic liquid piston compressor as a new generation of compressors for hydrogen refueling stations

    DEFF Research Database (Denmark)

    Arjomand Kermani, Nasrin

    to investigate the heat transfer phenomena inside the compression chamber; the system performance is evaluated, followed by the design process. The model is developed based on the mass and energy balance of the hydrogen, and liquid bounded by the wall of the compression chamber. Therefore, at each time step...... and positional node, the model estimates the pressure and temperature of the hydrogen and liquid, the temperature of the compression chamber wall, and the amount of heat extracted from the hydrogen directly at the interface between the hydrogen and liquid, and through the wall. The results indicate......, fabrication, and control of the prototype is described in the presented work. The new compressor design has high potential to be used as an alternative to the conventional reciprocating compressors in hydrogen refueling stations, as it provides a simpler design with lower manufacturing costs, higher...

  12. Compressor Load Stand: Commissioning and Control Strategies

    National Research Council Canada - National Science Library

    Causey, Andrew

    1998-01-01

    .... The purpose of this research project was to commission this load stand, which includes setting up the hardware, setting up a control system, a data acquisition system, and an automatic test sequence system...

  13. The improvement of screw compressor performance using a newly developed rotor profile

    International Nuclear Information System (INIS)

    Kishi, Takayuki; Nishio, Toshio; Matsui, Akira; Ino, Nobumi

    1994-01-01

    An oil-compression phenomenon occurs at two portions of a conventional oil injected screw compressor that degrades the isothermal efficiency of the screw compressor. Hence a new screw rotor profile and lubricant have been developed in order to avoid the above oil-compression phenomena. Mycom and Fermi National Accelerator Laboratory have measured the performance of a new Mycom compound type screw compressor 2016C using the new profile rotors and the new lubricant. In the experiments, a 33% enhancement rate in the isothermal efficiency of the new screw compressor installed in Fermilab was achieved

  14. Deaths Due to Accidental Air Conditioner Compressor Explosion: A Case Series.

    Science.gov (United States)

    Behera, Chittaranjan; Bodwal, Jatin; Sikary, Asit K; Chauhan, Mohit Singh; Bijarnia, Manjul

    2017-01-01

    In an air-conditioning system, the compressor is a large electric pump that pressurizes the refrigerant gas as part of the process of turning it back into a liquid. The explosion of an air conditioner (AC) compressor is an uncommon event, and immediate death resulted from the blast effect is not reported in forensic literature. We report three such cases in which young AC mechanics were killed on the spot due to compressor blast, while repairing the domestic split AC unit. The autopsy findings, the circumstances leading to the explosion of the compressor, are discussed in this study. © 2016 American Academy of Forensic Sciences.

  15. Dynamic modelling and PID loop control of an oil-injected screw compressor package

    Science.gov (United States)

    Poli, G. W.; Milligan, W. J.; McKenna, P.

    2017-08-01

    A significant amount of time is spent tuning the PID (Proportional, Integral and Derivative) control loops of a screw compressor package due to the unique characteristics of the system. Common mistakes incurred during the tuning of a PID control loop include improper PID algorithm selection and unsuitable tuning parameters of the system resulting in erratic and inefficient operation. This paper details the design and development of software that aims to dynamically model the operation of a single stage oil injected screw compressor package deployed in upstream oil and gas applications. The developed software will be used to assess and accurately tune PID control loops present on the screw compressor package employed in controlling the oil pressures, temperatures and gas pressures, in a bid to improve control of the operation of the screw compressor package. Other applications of the modelling software will include its use as an evaluation tool that can estimate compressor package performance during start up, shutdown and emergency shutdown processes. The paper first details the study into the fundamental operational characteristics of each of the components present on the API 619 screw compressor package and then discusses the creation of a dynamic screw compressor model within the MATLAB/Simulink software suite. The paper concludes by verifying and assessing the accuracy of the created compressor model using data collected from physical screw compressor packages.

  16. Available pressure amplitude of linear compressor based on phasor triangle model

    Science.gov (United States)

    Duan, C. X.; Jiang, X.; Zhi, X. Q.; You, X. K.; Qiu, L. M.

    2017-12-01

    The linear compressor for cryocoolers possess the advantages of long-life operation, high efficiency, low vibration and compact structure. It is significant to study the match mechanisms between the compressor and the cold finger, which determines the working efficiency of the cryocooler. However, the output characteristics of linear compressor are complicated since it is affected by many interacting parameters. The existing matching methods are simplified and mainly focus on the compressor efficiency and output acoustic power, while neglecting the important output parameter of pressure amplitude. In this study, a phasor triangle model basing on analyzing the forces of the piston is proposed. It can be used to predict not only the output acoustic power, the efficiency, but also the pressure amplitude of the linear compressor. Calculated results agree well with the measurement results of the experiment. By this phasor triangle model, the theoretical maximum output pressure amplitude of the linear compressor can be calculated simply based on a known charging pressure and operating frequency. Compared with the mechanical and electrical model of the linear compressor, the new model can provide an intuitionistic understanding on the match mechanism with faster computational process. The model can also explain the experimental phenomenon of the proportional relationship between the output pressure amplitude and the piston displacement in experiments. By further model analysis, such phenomenon is confirmed as an expression of the unmatched design of the compressor. The phasor triangle model may provide an alternative method for the compressor design and matching with the cold finger.

  17. Correct integration of compressors and expanders in above ambient heat exchanger networks

    International Nuclear Information System (INIS)

    Fu, Chao; Gundersen, Truls

    2016-01-01

    The Appropriate Placement concept (also referred to as Correct Integration) is fundamental in Pinch Analysis. The placement of reactors, distillation columns, evaporators, heat pumps and heat engines in heat exchanger networks is well established. The placement of pressure changing equipment such as compressors and expanders is complex and less discussed in literature. A major difficulty is that both heat and work (not only heat) are involved. The integration of compressors and expanders separately into heat exchanger networks was recently investigated. A set of theorems were proposed for assisting the design. The problem is even more complex when both compressors and expanders are to be integrated. An important concern is about the sequence of integration with compressors and expanders, i.e. should compressors or expanders be implemented first. This problem is studied and a new theorem is formulated related to the Correct Integration of both compressors and expanders in above ambient heat exchanger networks. The objective is to minimize exergy consumption for the integrated processes. A graphical design methodology is developed for the integration of compressors and expanders into heat exchanger networks above ambient temperature. - Highlights: • The correct integration of compressors and expanders in heat exchanger networks is studied. • A theorem is proposed for heat integration between compressors and expanders. • The total exergy consumption is minimized.

  18. Performance improvement of standard turbo-compressor; Han`yo turbo asshukuki no seino kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Hokari, T.; Hasegawa, K.; Ozaki, S.; Majima, K. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1999-05-01

    Abradable materials are soft and cause no contact damage to the impeller of the turbo-compressor. Using such materials for the inlet casing facing to the impeller allows very small clearances between the impeller and inlet casing, thus improving the compressor efficiency by 10% over conventional types. Changing the area of abradable material applied to the inlet casing identified the optimum area in which decrease of the compressor surge margin is minimized and efficiency is improved by 10%. As a result, turbo-compressors have the best performance when the abradable materials are applied from the impeller outlet to two-thirds of the forward location of the inlet casing. (author)

  19. Fast 4-2 Compressor of Booth Multiplier Circuits for High-Speed RISC Processor

    Science.gov (United States)

    Yuan, S. C.

    2008-11-01

    We use different XOR circuits to optimize the XOR structure 4-2 compressor, and design the transmission gates(TG) 4-2 compressor use single to dual rail circuit configurations. The maximum propagation delay, the power consumption and the layout area of the designed 4-2 compressors are simulated with 0.35μm and 0.25μm CMOS process parameters and compared with results of the synthesized 4-2 circuits, and show that the designed 4-2 compressors are faster and area smaller than the synthesized one.

  20. Experimental study of enhancing heating performance of the air-source heat pump by using a novel heat recovery device designed for reusing the energy of the compressor shell

    International Nuclear Information System (INIS)

    Huang, Bi; Jian, Qifei; Luo, Lizhong; Zhao, Jing

    2017-01-01

    Highlights: • A novel heat recovery device was designed and tested. • Aiming at avoiding liquid slugging in cold areas. • Recovery of the waste energy of compressor housing. • Refrigerant is heated with the energy recovered before it is sucked into the compressor. • Requires no extra power while the recovery system is operating. - Abstract: A novel heat recovery device designed to recover the heat that is released from the outer surface of heat pump compressors, and to enhance the performance of heat pumps in cold areas was made and tested in this study. The novel heat recovery device consists of three fundamental units: a heat absorption unit, a heat emission unit and heat pipes. An amount of work focused on recovering the heat of compressors through oil system, but few studies concentrated on the housing. The main advantage of the heat recovery device is no need for extra energy consumption for its only driving force is the temperature difference between the compressor shell and the working fluid inside the suction line. The experimental results were obtained from a series of tests with a R410A air-source heat pump. Effects of the device are analyzed with respect of the suction temperature, temperature distribution among the housing, input power and exergy destruction. Moreover, the impact on the heating capacity is also discussed. Further, direction for improvement is also given based on the analysis.