Sample records for strengthened superalloys phosphorus

  1. Powder-metallurgy superalloy strengthened by a secondary gamma phase.

    Kotval, P. S.


    Description of experiments in which prealloyed powders of superalloy compositions were consolidated by extrusion after the strengthening by precipitation of a body-centered tetragonal gamma secondary Ni3 Ta phase. Thin foil electron microscopy showed that the mechanical properties of the resultant powder-metallurgy product were correlated with its microstructure. The product exhibited high strength at 1200 F without loss of ductility, after thermomechanical treatment and aging.

  2. Phase transformation strengthening of high-temperature superalloys

    Smith, T. M.; Esser, B. D.; Antolin, N.; Carlsson, A.; Williams, R. E. A.; Wessman, A.; Hanlon, T.; Fraser, H. L.; Windl, W.; McComb, D. W.; Mills, M. J.


    Decades of research has been focused on improving the high-temperature properties of nickel-based superalloys, an essential class of materials used in the hot section of jet turbine engines, allowing increased engine efficiency and reduced CO2 emissions. Here we introduce a new `phase-transformation strengthening' mechanism that resists high-temperature creep deformation in nickel-based superalloys, where specific alloying elements inhibit the deleterious deformation mode of nanotwinning at temperatures above 700 °C. Ultra-high-resolution structure and composition analysis via scanning transmission electron microscopy, combined with density functional theory calculations, reveals that a superalloy with higher concentrations of the elements titanium, tantalum and niobium encourage a shear-induced solid-state transformation from the γ' to η phase along stacking faults in γ' precipitates, which would normally be the precursors of deformation twins. This nanoscale η phase creates a low-energy structure that inhibits thickening of stacking faults into twins, leading to significant improvement in creep properties.

  3. The Microstructure Stability of Precipitation Strengthened Medium to High Entropy Superalloys

    Tsao, Te-Kang; Yeh, An-Chou; Murakami, Hideyuki


    Medium and high entropy superalloys based on the Ni-Co-Fe system with strengthening L12 γ' precipitates have been developed. The present study has shown that by controlling the elemental partitioning between γ/γ', thermal stability of γ' can be enhanced in the high entropy γ matrix. Most importantly, high entropy superalloys exhibit stable γ-γ' microstructures with no TCP phases after long-term exposure at elevated temperatures. Therefore, a new alloy design space for stable γ-γ' microstructure has been presented. Furthermore, due to relatively high content of Fe and Ti, their raw materials cost and alloy density can potentially be lower than those of conventional superalloys.

  4. Effect of Phosphorus on Microstructure and High Temperature Properties of a Cast Ni-base Superalloy


    Effect of phosphorus on the microstructure and high temperature properties of a cast Ni-base superalloy M963 has been investigated. SEM observation and EDS analysis showed that P was mostly enriched in the interdendritic region, and the P-rich phase was formed in the front position of finally solidified eutectics in high P doped alloys. It was found that the P-rich phase, as preferred initiation and propagation site of cracks, could aggravate the fracture process at high temperature in high P doped alloys. Consequently, high P addition would reduce remarkably the ductility and creep life of M963 superalloy at high temperature.

  5. Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

    Rehman, Hamad ur


    Nickel and cobalt-based superalloys with a γ-γ{sup '} microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ{sup '} phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

  6. Effect of Phosphorus on Stress Rupture Properties of GH4133 Ni-Base Superalloy

    Wenru SUN; Shouren GUO; Baiyun TONG; Dezhong LU; Yan XU; Xiaona MENG; Na LI; Zhuangqi HU


    The effect of phosphorus on the stress rupture property of GH4133 alloy has been investigated and is compared with that of IN718 alloy. The GH4133 alloy is crept by dislocation movement. Phosphorus has a tendency to prolong the rupture life of some wrought superalloys by inhibiting the dislocation movement. If the phosphorus addition is too high, its effect on impairing the grain boundary cohesion overwhelms that on inhibiting the dislocation movement,and the life of the GH4133 alloy can be shortened. The two functions of inhibiting the dislocation movement and impairing the grain boundary cohesion determine that the optimum phosphorus content in the GH4133 alloy is around 0.011 wt pct. Phosphorus exhibits a greater effect on prolonging the rupture life of IN718 alloy than that of GH4133alloy. The two alloys are crept by different mechanisms. The intergranular phosphorus-bearing phase is precipitated in the IN718 alloy, while not in the GH4133 alloy. The precipitation of the phosphorus bearing phase can balance the phosphorus segregation at the grain boundaries and allows a more remarkable effect of phosphorus on extending the rupture life of IN718 alloy.

  7. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    Whittenberger, J. D.


    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  8. The influence of gamma prime on the recrystallization of an oxide dispersion strengthened superalloy - MA 6000E

    Hotzler, R. K.; Glasgow, T. K.


    The requirement of large, recrystallized, highly elongated grains is of primary importance to the development of suitable high temperature properties in oxide dispersion strengthened-superalloys. In the present study the recrystallization behavior of MA 6000E, a recently developed Y2O3 strengthened superalloy produced by mechanical alloying, was examined using transmission and replication microscopy. Gradient and isothermal annealing treatments were applied to extruded and hot rolled products. It was found that conversion from a very fine (0.2 micron) grain structure to a coarse (approximately 10 mm) grain structure is controlled by the dissolution of the gamma prime phase, while grain shape was controlled primarily by the thermal gradient. The fine uniform oxide dispersion appeared to have only a secondary influence in determining the grain shape as columnar grains could be grown transverse to the working direction by appropriate application of the thermal gradient.

  9. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Homam Naff akh Moosavy; Mohammad-Reza Aboutalebi; Seyed Hossein Seyedein; Meisam Khodabakhshi; Carlo Mapelli


    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing diff erent amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with diff erent corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  10. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Moosavy, Homam Naffakh; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Khodabakhshi, Meisam; Mapelli, Carlo


    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing different amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with different corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  11. Cooling γ precipitation behavior and strengthening in powder metallurgy superalloy FGH4096

    TIAN Gaofeng; JIA Chengchang; WEN Yin; LIU Guoquan; HU Benfu


    Two cooling schemes (continuous cooling and interrupted cooling tests) were applied to investigate the cooling γ precipitation behavior in powder metallurgy superalloy FGH4096.The effect of cooling rate on cooling γ precipitation and the development of γ precipitates during cooling process were involved in this study.The ultimate tensile strength (UTS) of the specimens in various cooling circumstances was tested.The experiential equations were obtained between the average sizes of secondary and tertiary γ precipitates,the strength,and cooling rate.The results show that they are inversely correlated with the cooling rate as well as the grain boundary changes from serrated to straight,the shape of secondary γ precipitates changes from irregular cuboidal to spherical,while the formed tertiary γ precipitates are always spherical.The interrupted cooling tests show that the average size of secondary γ precipitates increases as a linear function of interrupt temperature for a fixed cooling rate of 24℃/min.The strength first decreases and then increases against interrupt temperature,which is fundamentally caused by the multistage nucleation of γ precipitates during cooling process.

  12. Microstructure and Oxidation Behaviors of Nano-particles Strengthened NiCoCrAlY Cladded Coatings on Superalloys

    WANG Hongyu; ZUO Dunwen; CHEN Xinfeng; YU Shouxin; GU Yuanzhi


    Nano-particles which can largely improve the microstructure and oxidation resistance of materials are often used as a strengthening component in metal matrix composites. However, few studies were reported on its application in the bond coat of duplex structure thermal barrier coating(TBC). Three kinds of NiCoCrAlY coatings strengthened by different nano-particles with the same addition (1%, mass fraction) were prepared by the laser cladding technique on Ni-based superalloy substrates, aiming to study the effects of the nano-particles on microstructure and oxidation resistance of NiCoCrAlY coatings (the bond coat of the duplex structure thermal barrier coatings). Scanning electron microscope (SEM), X-ray diffractometer(XRD) and thermogravimetry were employed to investigate their morphologies, phases and cyclic oxidation behaviors in atmosphere at 1 050℃, compared with the coating without nano-particles. With the addition of nano-particles, the growth pattern of the grains at the interface changed from epitaxial growth to non-epitaxial growth or part-epitaxial growth; slender dendrites were broken and cellularized; cracks and pores were restrained; and the oxidation weight-gain and the stripping resistance of the oxide scale were improved as well. Among the three kinds of nano-particles, the SiC nano-particles showed the most improvement on microstructure, while the CeO2 nano-particles were insufficient, but its effects on the oxidation resistance are the same as those of the SiC nano-particles. Based on the discussions of the influence mechanism, it is believed that CeO2 nano-particles would show better improvement than SiC nano-particles if the proper amount is added and the proper preparation technique of micro-nanometer composite powders is adopted, with the synergistic action of nanometer effect and reactive element effect.

  13. Influence of phosphorus on oxidation behavior of low thermal expansion superalloy IN909 at 650 ℃

    SUN Ya-ru; SUN Wen-ru; HOU Gui-chen; GUO Shou-ren; LIU Zheng; HU Zhuang-qi; N. K. PARK


    The effect of phosphorus on the oxidation resistance of low thermal expansion alloy IN909 was studied. The composition and structure of the oxidation layer were analyzed. It is found that the oxidation initiates at the grain boundaries. During the oxidation, Fe atoms diffuse toward the surface and form the outside oxidation layer as the oxide of iron. The transition oxidation layer lies between the oxidation layer and the matrix which is enriched with Nb, Ti and Si, forming FeTiO5, Nb2O5, Fe2SiO4 and TiO2. Phosphorus hardly influences the thermal expansion coefficient of IN909 alloy. However, it increases the formation of ε phase at the boundary of the transition oxidation layer and matrix. As a result, the oxidation rate is decreased efficiently because the ε phase inhibits the diffusion of the element such as iron from the matrix to the oxidation layer.

  14. High temperature properties of polycrystalline γ{sup '}-strengthened cobalt-base superalloys; Hochtemperatureigenschaften polykristalliner γ{sup '}-gehaerteter Kobaltbasis-Superlegierungen

    Bauer, Alexander


    The recent discovery of a stable γ{sup '}-phase in Co-based superalloys opened up a pathway for the development of a new high temperature material class, which is similar in microstructure and properties to the modern γ{sup '}-hardened Ni-based superalloys. In this work, the first attempt was done to check the influence of several for Ni-based superalloys typical alloying elements on the properties of the new Co-based superalloys. It became clear that the basic characteristics of the first experimental alloys are similar to those of the γ{sup '}-hardened Ni-based alloys. The results of the multinary experimental alloys show that, based on the insight gained so far, targeted alloy development is possible. These materials have the potential to be used as disc materials in turbines.

  15. The embrittling/strengthening effects of hydrogen, boron, and phosphorus on a {Sigma}5 nickel grain boundary

    Raynolds, J.E.; Geng, W.T.; Freeman, A.J.; Wu, R.; Geller, C.B.


    The embrittling/strengthening effects of hydrogen, boron, and phosphorus on a {Sigma}5(21O) [100]nickel grain boundary are investigated by means of the full-potential linearized augmented plane wave (FLAPW) method with the generalized gradient approximation (GGA) formula. Optimized geometries for both the free surface and grain boundary systems are obtained by atomic force calculations. The results obtained show that hydrogen and phosphorus are embrittlers and that boron acts as a cohesion enhancer. An analysis of the atomic, electronic, and magnetic structures indicates that atomic size and the bonding behavior of the impurity with the surrounding nickel atoms play important roles in determining its relative embrittling or cohesion enhancing behavior.



    Sep 1, 2015 ... another precipitation strengthened nickel base superalloy, has a very good strength at ... Keywords: Superalloys; Phase reactions; Differential Thermal Analysis; Latent heat of ... high-temperature strength and creep resistance. ... Borides, a relatively low density of boride particles formed when boron ...

  17. Computational Design and Prototype Evaluation of Aluminide-Strengthened Ferritic Superalloys for Power-Generating Turbine Applications up to 1,033 K

    Peter Liaw; Gautam Ghosh; Mark Asta; Morris Fine; Chain Liu


    The objective of the proposed research is to utilize modern computational tools, integrated with focused experiments, to design innovative ferritic NiAl-strengthened superalloys for fossil-energy applications at temperatures up to 1,033 K. Specifically, the computational alloy design aims toward (1) a steady-state creep rate of approximately 3 x 10{sup -11} s{sup -1} at a temperature of 1,033 K and a stress level of 35 MPa, (2) a ductility of 10% at room temperature, and (3) good oxidation and corrosion resistance at 1,033 K. The research yielded many outstanding research results, including (1) impurity-diffusion coefficients in {alpha} Fe have been calculated by first principles for a variety of solute species; (2) the precipitates were characterized by the transmission-electron microscopy (TEM) and analytical-electron microscopy (AEM), and the elemental partitioning has been determined; (3) a bending ductility of more than 5% has been achieved in the unrolled materials; and (4) optimal compositions with minimal secondary creep rates at 973 K have been determined. Impurity diffusivities in {alpha} Fe have been calculated within the formalisms of a harmonic transition-state theory and Le Claire nine-frequency model for vacancy-mediated diffusion. Calculated diffusion coefficients for Mo and W impurities are comparable to or larger than that for Fe self-diffusion. Calculated activation energies for Ta and Hf impurities suggest that these solutes should display impurity-diffusion coefficients larger than that for self-diffusion in the body-centered cubic Fe. Preliminary mechanical-property studies identified the alloy Fe-6.5Al-10Ni-10Cr-3.4Mo-0.25Zr-0.005B (FBB-8) in weight percent (wt.%) for detailed investigations. This alloy shows precipitation of NiAl particles with an average diameter of 130 nm. In conjunction with the computational alloy design, selected experiments are performed to investigate the effect of the Al content on the ductility and creep of

  18. NASA/ORNL/AFRL Project Work on EBM LSHR: Additive Manufacturing of High-Temperature Gamma-Prime Strengthened Ni-Based Superalloys

    Sudbrack, Chantal K.; Kirka, Michael M.; Dehoff, Ryan R.; Carter, Robert W.; Semiatin, Sheldon L.; Gabb, Timothy P.


    Powder-bed fabrication of aerospace alloys may revolutionize production by eliminating the need for extensive machining and expensive tooling. Heated-bed electron-beam melting (EBM) offers advantages over non-heated laser additive manufacturing (AM) methods, including lower residual stress, reduced risk of contamination, slower cooling rates, and faster build times. NASA Glenn Research Center has joint project work with Oak Ridge National Lab and the Air Force Research Laboratory to explore the feasibility of fabricating advanced Ni-based gamma-prime superalloys with EBM AM.


    S. S. Raza


    Full Text Available Nickel based superalloys are commonly used materials in the aero industry and more specifically in the hot section of aero engines. These nickel and nickel iron based superalloys are precipitation strengthened alloys with a face centered cubic gamma matrix. Alloy 718, Allvac 718Plus and Waspaloy have been of great interest in the present study. Alloy 718 is a precipitation strengthened nickel-iron based alloy having gamma double prime phase (Ni3Nb as a main strengthening phase up to 650 °C. Waspaloy, another precipitation strengthened nickel base superalloy, has a very good strength at temperatures up to ~750 °C whereas Allvac 718Plus is a newly developed nickel based precipitation strengthened superalloy which retains good mechanical properties at up to ~700 °C. These three alloys were investigated in terms of how their respective solidification process reveals upon cooling.Latent heat of soloidification has been estimated for all three alloys. Differential thermal analyses (DTA have been used to approach the task. It was seen that Waspaloy has the smallest solidification range whereas Allvac 718Plus has the largest solidification interval in comparison. 

  20. A New Approach of Designing Superalloys for Low Density

    MacKay, Rebecca A.; Gabb, Timothy P.; Smialek, James L.; Nathal, Michael V.


    New low-density single-crystal (LDS) alloy, have bee. developed for turbine blade applications, which have the potential for significant improvements in the thrust-to-weight ratio over current production superalloys. An innovative alloying strategy was wed to achieve alloy density reductions, high-temperature creep resistance, microstructural stability, and cyclic oxidation resistance. The alloy design relies on molybdenum as a potent. lower-density solid-solution strengthener in the nickel-based superalloy. Low alloy density was also achieved with modest rhenium levels tmd the absence of tungsten. Microstructural, physical mechanical, and environmental testing demonstrated the feasibility of this new LDS superalloy design.

  1. Superalloy Lattice Block Structures

    Nathal, M. V.; Whittenberger, J. D.; Hebsur, M. G.; Kantzos, P. T.; Krause, D. L.


    Initial investigations of investment cast superalloy lattice block suggest that this technology will yield a low cost approach to utilize the high temperature strength and environmental resistance of superalloys in lightweight, damage tolerant structural configurations. Work to date has demonstrated that relatively large superalloy lattice block panels can be successfully investment cast from both IN-718 and Mar-M247. These castings exhibited mechanical properties consistent with the strength of the same superalloys measured from more conventional castings. The lattice block structure also accommodates significant deformation without failure, and is defect tolerant in fatigue. The potential of lattice block structures opens new opportunities for the use of superalloys in future generations of aircraft applications that demand strength and environmental resistance at elevated temperatures along with low weight.


    T. Carneiro; J. Radavich; D. Furrer


    The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

  3. A New Polycrystalline Co-Ni Superalloy

    Knop, M.; Mulvey, P.; Ismail, F.; Radecka, A.; Rahman, K. M.; Lindley, T. C.; Shollock, B. A.; Hardy, M. C.; Moody, M. P.; Martin, T. L.; Bagot, P. A. J.; Dye, D.


    In 2006, a new-ordered L12 phase, Co3(Al,W), was discovered that can form coherently in a face-centered cubic (fcc) A1 Co matrix. Since then, a community has developed that is attempting to take these alloys forward into practical applications in gas turbines. A new candidate polycrystalline Co-Ni γ/ γ' superalloy, V208C, is presented that has the nominal composition 36Co-35Ni-15Cr-10Al-3W-1Ta (at.%). The alloy was produced by conventional powder metallurgy superalloy methods. After forging, a γ' fraction of ~56% and a secondary γ' size of 88 nm were obtained, with a grain size of 2.5 μm. The solvus temperature was 1000°C. The density was found to be 8.52 g cm-3, which is similar to existing Ni alloys with this level of γ'. The alloy showed the flow stress anomaly and a yield strength of 920 MPa at room temperature and 820 MPa at 800°C, similar to that of Mar-M247. These values are significantly higher than those found for either conventional solution and carbide-strengthened Co alloys or the γ/ γ' Co superalloys presented in the literature thus far. The oxidation resistance, with a mass gain of 0.08 mg cm-2 in 100 h at 800°C, is also comparable with that of existing high-temperature Ni superalloys. These results suggest that Co-based and Co-Ni superalloys may hold some promise for the future in gas turbine applications.

  4. Advanced superalloy airfoils

    Gell, M.; Duhl, D.N.; Gupta, D.K.; Sheffler, K.D.


    Single-crystal superalloy technology for gas-turbine blades has combined the design of alloys for exclusive use in single-crystal form with advancements in directional solidification, in order to manufacture single-crystal castings with complex internal cooling passages. To these improvements have been incorporated metallic and ceramic coatings that further extend high temperature capabilities. The directional solidification of single-crystal turbine alloys requires total control of the thermal environment, using large vacuum furnaces capable of casting up to 30 blades at a time. All modern coatings involve the enrichment of the superalloy surface with elements that promote the formation and retention of alumina, which precludes further oxidation. 15 references.

  5. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    Szczotok, A.; Rodak, K.


    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.


    J.H. Du; X.D. Lü; J.L. Qu; Q. Deng; J.Y. Zhuang; Z.Y. Zhong


    Recently, a novel 718 superalloy with remarkable structural stability at 680℃ has been designed and fabricated by CISRI (Central Iron and Steel Research Institute) etc. Phase identification of novel 718 alloy under the above-mentioned heat-treatment condition was performed using optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Results show that the novel 718 alloy has outstanding structural stability at 680℃. The novel 718alloy possess excellent structural stability and good mechanical properties, which is attributed to y-phase strengthening and also to the specific sandwich structure of the γ′ + γ" strengthening phase.

  7. Quantitative evaluation of carbides in nickel-base superalloy MAR-M247

    Szczotok, A.


    It has been established that carbides in superalloys serve three functions. Fine carbides precipitated in the matrix give strengthening results. Carbides also can tie up certain elements that would otherwise promote phase instability during service. Grain boundary carbides prevent or retard grain-boundary sliding and strengthen the grain boundary, which depends significantly on carbide shape, size and distribution. Various types of carbides are possible, depending on superalloy composition and processing. In the paper optical and scanning electron microscopy investigations of carbides occurring in specimens of the polycrystalline nickel-base superalloy MAR-M247 were carried out. Conditions of carbides revealing and microstructure images acquisition have been described. Taking into consideration distribution and morphology of the carbides in matrix a method of quantitative description of Chinese script-like and blocky primary carbides on the basis of image analysis was proposed.

  8. Tensile Properties and Deformation Characteristics of a Ni-Fe-Base Superalloy for Steam Boiler Applications

    Zhong, Zhihong; Gu, Yuefeng; Yuan, Yong; Shi, Zhan


    Ni-Fe-base superalloys due to their good manufacturability and low cost are the proper candidates for boiler materials in advanced power plants. The major concerns with Ni-Fe-base superalloys are the insufficient mechanical properties at elevated temperatures. In this paper, tensile properties, deformation, and fracture characteristics of a Ni-Fe-base superalloy primarily strengthened by γ' precipitates have been investigated from room temperature to 1073 K (800 °C). The results showed a gradual decrease in the strength up to about 973 K (700 °C) followed by a rapid drop above this temperature and a ductility minimum at around 973 K (700 °C). The fracture surfaces were studied using scanning electron microscopy and the deformation mechanisms were determined by the observation of deformed microstructures using transmission electron microscopy. An attempt has been made to correlate the tensile properties and fracture characteristics at different temperatures with the observed deformation mechanisms.

  9. Processing, Microstructure, and Material Property Relationships Following Friction Stir Welding of Oxide Dispersion Strengthened Steels


    form nickel based superalloys for gas turbine applications and its primary advantage is its ability to synthesize new alloys of normally immiscible...of 3 mm discs thinned to less than 100 mm. Electropolishing was accomplished using a Struers Tenupol-5 with 10% perchloric in ethanol solution...pp. 8374–8380, Nov 2011. [49] J. S. Benjamin, “Dispersion Strengthened Superalloys by Mechanical Alloying,” Metallurgical Transactions, vol. 1, pp

  10. Microstructural Stability and Hot Deformation of γ- γ'- δ Ni-Base Superalloys

    Detrois, Martin; Helmink, Randolph C.; Tin, Sammy


    Nickel-base superalloys exhibit excellent high-temperature mechanical and physical properties and remain the first choice for structural components in advanced gas turbine engines for the aerospace propulsion and power generation applications. In response to the increasing demand for more efficient solutions and tighter requirements linked to gas turbine technologies, the properties of nickel-base superalloys can be improved by modification of their thermo-mechanical and/or compositional attributes. Recent investigations have revealed the potential use of ternary eutectic γ- γ'- δ Ni-base superalloys in advanced gas turbines due to high temperature mechanical properties that are comparable to state-of-the-art polycrystalline Ni-base superalloys. With properties largely dependent on microstructural strengthening mechanisms, both the composition and thermo-mechanical processing parameters of this novel class of alloys need to be optimized concurrently. The hot deformation characteristics of four γ- γ'- δ Ni-base superalloys with varying levels of Nb were evaluated at temperatures and strain rates between 1353 K and 1433 K (1080 °C and 1160 °C) and 0.01 to 0.001/s, respectively. Evidence of dislocation-based plasticity was observed following deformation at low temperatures and high strain rates, while high temperatures and low strain rates promoted superplasticity in these alloys. The extent of the microstructural changes and the magnitude of the cavitation damage which occurred during deformation was found to vary as a function of the alloy composition.

  11. Microstructural analysis of laser weld fusion zone in Haynes 282 superalloy

    Osoba, L.O. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada); Ding, R.G. [Department of Metallurgy and Materials Engineering, University of Birmingham, Birmingham B15 2TT (United Kingdom); Ojo, O.A., E-mail: [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada)


    Analytical electron microscopy and spectroscopy analyses of the fusion zone (FZ) microstructure in autogenous laser beam welded Haynes 282 (HY 282) superalloy were performed. The micro-segregation patterns observed in the FZ indicate that Co, Cr and Al exhibited a nearly uniform distribution between the dendrite core and interdendritic regions while Ti and Mo were rejected into the interdendritic liquid during the weld solidification. Transmission electron diffraction analysis and energy dispersive X-ray microanalysis revealed the second phase particles formed along the FZ interdendritic region to be Ti-Mo rich MC-type carbide particles. Weld FZ solidification cracking, which is sometimes associated with the formation of {gamma}-{gamma}' eutectic in {gamma}' precipitation strengthened nickel-base superalloys, was not observed in the HY 282 superalloy. Modified primary solidification path due to carbon addition in the newly developed superalloy is used to explain preclusion of weld FZ solidification cracking in the material. - Highlights: Black-Right-Pointing-Pointer A newly developed superalloy was welded by CO{sub 2} laser beam joining technique. Black-Right-Pointing-Pointer Electron microscopy characterization of the weld microstructure was performed. Black-Right-Pointing-Pointer Identified interdendritic microconstituents consist of MC-type carbides. Black-Right-Pointing-Pointer Modification of primary solidification path is used to explain cracking resistance.

  12. Microstructural analysis of weld cracking in 718 Plus superalloy

    Vishwakarma, Krutika

    Allvac 718RTM PLUS(TM) (718 Plus) is a new Ni-base superalloy developed to be used in land and aero gas turbine applications. 718 Plus was developed to have high temperature properties superior to its baseline superalloy Inconel 718, while maintaining its workability. Besides its high temperature properties superior to Inconel 718, limited information exists about its physical metallurgy or weldability. This project studied the microstructure and electron beam welding response of this new superalloy in two selected pre-weld heat treated conditions. To further understand the effect of minor alloying elements on its weldability, two versions of 718 Plus with varying concentrations of boron and phosphorus, HC 49 with higher B and P and HC 20 with normal B and P, were also studied. Finally, the weldability of 718 Plus alloys was compared to that of Inconel 718 and Waspaloy under similar welding conditions. Hot rolled wrought plates of Inconel 718, Waspaloy and 718 Plus alloys were supplied by ALLVAC Inc. 12.7 mm x 12.7 mm x 101.6 mm sections were cut normal to the rolling direction of the plates and were subjected to their recommended respective solution heat treatments, viz., 950°C for 1 hour for 718 Plus alloys and Inconel 718 and 1020°C for 1 hour for Waspaloy. 718 Plus alloys and Inconel 718 were also examined after another solution heat treatment at 1050°C for 1 hour. All the heat treatments were followed by water quenching. Thorough microstructural characterization before and after welding was carried out using optical microscopy, analytical scanning electron microscopy, electron microprobe analysis and analytical transmission electron microscopy. In addition, Secondary Ion Mass Spectrometer (SIMS) was used to study the grain boundary segregation in the two 718 Plus alloys. Interestingly, the microstructure of 718 Plus alloy, in the heat treated conditions it was studied, was very similar to that of Inconel 718 despite of the considerable difference in their

  13. Application of Rapidly Solidified Superalloys.


    those described earlier. It was noted, however, that the conventional lype stlperalloys (as evidenced in MAR M2(W, AF2-1DA and MAR M247 alloys, the...Activation Energy For Matrix Creep in MAR MAX() Alloy....................... I I *v 7o- SUMMARY This program is being conducted for the purpose of applying...can be achieved in superalloy powder materials for optimization of mechanical properties above I., Tm. MAR M200 alloy powder, processed and reacted in

  14. Punching strengthen

    Hazem M.F. Elbakry


    Full Text Available An experimental and analytical study on the punching strengthening of reinforced concrete two-way slabs using external steel plates is presented. Five reinforced concrete square slabs of 100 mm thickness were tested over simply supported four sides of 1000 mm span under central square patch load of 100 mm size up to failure. One control slab was tested without strengthening; however, four tested slabs were strengthened using four configurations of square steel plates provided with steel anchor shear studs. Such configurations considered two different plate thickness, two plate side dimensions and different arrangement and diameter of shear studs. The strengthened four slabs showed improved stiffness and punching shear capacity. The magnitude of improvement depended on the plate dimensions and the studs diameter and arrangement. An analytical approach was proposed for predicting the punching shear strength increase due to using the strengthening steel plate. The proposed approach was applied to the tested specimens with the use of the punching shear strength equations adopted by several codes of practice and proved to be in good agreement with the test results. Generally, this research presented a practical strengthening concept that can be used to increase the punching shear capacity of two-way slabs.

  15. SHI Changxu: China's Superalloy Hero

    XIN Ling


    Prof.Shi Changxu (Chang-hsu Shih), laureate of the State Top Scientific and Technological Award for 2010, is regarded as a pioneer in the development of superalloys in China and a world-class master of materials science with excellent leadership and strategic insights.In the 1960s, he and his colleagues worked out the first generation air-cooled nickel-based superalloy turbine blades for domestic fighter aircrafts which greatly enhanced the aeroengines' performance.Via the effective control of trace elements, he developed the low segregation technology to reduce the segregation of superalloys, for which the International Union of Materials Research Societies honored him with the "Innovations in Real Materials Award" in 1998.He advocated and promoted the research and development of carbon fibers and magnesium alloys in China as well as the establishment of the Chinese Academy of Engineering.Today, 30 years after retirement, Prof.Shi still works every day in his office to read latest research results, write advisory proposals and meet young visitors to give them his best support.

  16. Phosphorus, Agriculture & The Environment

    Mullins, Gregory Lee


    Discusses potential environmental impacts of phosphorus, the functions of phosphorus in plants and animals, and the soil phosphorus cycle. Notes methods for controlling phosphorus losses to surface waters

  17. Alloy Design Challenge: Development of Low Density Superalloys for Turbine Blade Applications

    MacKay, Rebecca A.; Gabb, Timothy P.; Smialek, James L.; Nathal, Michael V.


    New low density single crystal (LDS) alloys have been developed for turbine blade applications, which have the potential for significant improvements in the thrust to weight ratio over current production alloys. An innovative alloying strategy was identified to achieve high temperature creep resistance, alloy density reductions, microstructural stability, and cyclic oxidation resistance. The approach relies on the use of molybdenum (Mo) as a potent solid solution strengthener for the nickel (Ni)-base superalloy; Mo has a density much closer to Ni than other refractory elements, such as rhenium (Re) or tungsten (W). A host of testing and microstructural examinations was conducted on the superalloy single crystals, including creep rupture testing, microstructural stability, cyclic oxidation, and hot corrosion. The paper will provide an overview of the single crystal properties that were generated in this new superalloy design space. The paper will also demonstrate the feasibility of this innovative approach of low density single crystal superalloy design. It will be shown that the best LDS alloy possesses the best attributes of three generations of single crystal alloys: the low density of first-generation single crystal alloys, the excellent oxidation resistance of second-generation single crystal alloys, and a creep strength which exceeds that of second and third generation alloys.

  18. Electrodeposition on Superalloy Substrates: a Review

    Allahyarzadeh, M. H.; Aliofkhazraei, M.; Rouhaghdam, A. Sabour


    The present paper reviews various types of coatings, including platinum, platinum alloys, palladium, ruthenium, iridium, nickel, nickel alloys and composite coatings, on superalloy substrates using electrodeposition method. Attempts were carried out to represent an overall view of plating conditions and electrolyte and highlight the importance of the layer regarding to the performance of high-temperature coatings applied on superalloys, which is extensively used on gas-turbine components.

  19. Ni-based superalloys for turbine discs

    Furrer, David; Fecht, Hans


    Superalloys have been developed for specific, specialized properties and applications. One of the main applications for nickel-based superalloys is gas-turbine-engine disc components for land-based power generation and aircraft propulsion. Turbine engines create harsh environments for materials due to the high operating temperatures and stress levels. Hence, as described in this article, many alloys used in the high-temperature turbine sections of these engines are very complex and highly optimized.

  20. Oxidation and emittance of superalloys in heat shield applications

    Wiedemann, K. E.; Clark, R. K.; Unnam, J.


    Recently developed superalloys that form alumina coatings have a high potential for heat shield applications for advanced aerospace vehicles at temperatures above 1095C. Both INCOLOY alloy MA 956 (of the Inco Alloys International, Inc.), an iron-base oxide-dispersion-strengthened alloy, and CABOT alloy No. 214 (of the Cabot Corporation), an alumina-forming nickel-chromium alloy, have good oxidation resistance and good elevated temperature strength. The oxidation resistance of both alloys has been attributed to the formation of a thin alumina layer (alpha-Al2O3) at the surface. Emittance and oxidation data were obtained for simulated Space Shuttle reentry conditions using a hypersonic arc-heated wind tunnel. The surface oxides and substrate alloys were characterized using X-ray diffraction and scanning and transmission electron microscopy with an energy-dispersive X-ray analysis unit. The mass loss and emittance characteristics of the two alloys are discussed.

  1. Development of advanced P/M Ni-base superalloys for turbine disks

    Garibov Genrikh S.


    Full Text Available In the process of evolution of powder metallurgy in Russia the task permanently formulated was the following: to improve strength properties of P/M superalloys without application of additional complex HIPed blanks deformation operation. On the other hand development of a turbine disk material structure to ensure an improvement in aircraft engine performance requires the use of special HIP and heat treatment conditions. To ensure maximum strength properties of disk materials it is necessary to form a structure which would have optimum size of solid solution grains, γ′-phases and carbides. Along with that heating of the material up to a temperature determined by solvus of an alloy ensures a stable and reproducible level of mechanical properties of the disks. The above-said can be illustrated by successful mastering of new complex-alloyed VVP-class superalloys with the use of powder size − 100 μm. Application of special HIP and heat treatment conditions for these superalloys to obtain the desired grain size and the strengthening γ′-phase precipitates allowed a noticeable improvement in ultimate tensile strength and yield strength up to ≥1600 MPa and ≥1200 MPa respectively. 100 hrs rupture strength at 650 ∘C and 750 ∘C was improved up to 1140 MPa and 750 MPa respectively. P/M VVP nickel-base superalloys offer higher characteristics in comparison with many superalloys designed for the same purposes. HIPed disc compacts manufactured from PREP-powder have a homogeneous micro- and macrostructure, a stable level of mechanical properties.

  2. Computer Aided Design of Ni-Based Single Crystal Superalloy for Industrial Gas Turbine Blades

    Wei, Xianping; Gong, Xiufang; Yang, Gongxian; Wang, Haiwei; Li, Haisong; Chen, Xueda; Gao, Zhenhuan; Xu, Yongfeng; Yang, Ming

    The influence of molybdenum, tungsten and cobalt on stress-rupture properties of single crystal superalloy PWA1483 has been investigated using the simulated calculation of JMatPro software which ha s been widely used to develop single crystal superalloy, and the effect of alloying element on the stability of strengthening phase has been revealed by using the Thermo-Calc software. Those properties calculation results showed that the increasing of alloy content could facilitate the precipitation of TCP phases and increase the lattice misfit between γ and γ' phase, and the effect of molybdenum, tantalum was the strongest and that of cobalt was the weakest. Then the chemical composition was optimized, and the selected compositions showed excellent microstructure stability and stress-rupture properties by the confirmation of d-electrons concept and software calculation.

  3. Polycrystalline strengthening

    Hansen, Niels


    . The strength-grain size relationships can be described in a number of empirical equations relating the yield stress and the flow stress in tension to various structural parameters. A number of such equations are reviewed and their predictive capability is discussed. Structural information of importance...... found, and this structural information is correlated with a number of strength structural equations. Finally, the flow stress of fcc and bcc polycrystalline specimens is related to the occurrence of microstructures formed by macroscopic and microscopic strain accommodation processes during plastic...... for the understanding of polycrystalline strengthening is obtained mainly from surface relief patterns and from bulk structures observed by transmission electron microscopy of thin foils. The results obtained by these methods are discussed and correlations are proposed. A number of features characterizing the deformed...

  4. Computational and Experimental Design of Fe-Based Superalloys for Elevated-Temperature Applications

    Liaw, Peter K. [Univ. of Tennessee, Knoxville, TN (United States); Fine, Morris E. [Northwestern Univ., Evanston, IL (United States); Ghosh, Gautam [Northwestern Univ., Evanston, IL (United States); Asta, Mark D. [Univ. of California, Berkeley, CA (United States); Liu, Chain T. [Auburn Univ., AL (United States); Sun, Zhiqian [Univ. of Tennessee, Knoxville, TN (United States); Huang, Shenyan [Univ. of Tennessee, Knoxville, TN (United States); Teng, Zhenke [Univ. of Tennessee, Knoxville, TN (United States); Wang, Gongyao [Univ. of Tennessee, Knoxville, TN (United States)


    Analogous to nickel-based superalloys, Fe-based superalloys, which are strengthened by coherent B2- type precipitates are proposed for elevated-temperature applications. During the period of this project, a series of ferritic superalloys have been designed and fabricated by methods of vacuum-arc melting and vacuum-induction melting. Nano-scale precipitates were characterized by atom-probe tomography, ultrasmall- angle X-ray scattering, and transmission-electron microscopy. A duplex distribution of precipitates was found. It seems that ferritic superalloys are susceptible to brittle fracture. Systematic endeavors have been devoted to understanding and resolving the problem. Factors, such as hot rolling, precipitate volume fractions, alloy compositions, precipitate sizes and inter-particle spacings, and hyperfine cooling precipitates, have been investigated. In order to understand the underlying relationship between the microstructure and creep behavior of ferric alloys at elevated temperatures, in-situ neutron studies have been carried out. Based on the current result, it seems that the major role of β' with a 16%-volume fraction in strengthening ferritic alloys is not load sharing but interactions with dislocations. The oxidation behavior of one ferritic alloy, FBB8 (Fe-6.5Al-10Ni-10Cr-3.4Mo-0.25Zr-0.005B, weight percent), was studied in dry air. It is found that it possesses superior oxidation resistance at 1,023 and 1,123 K, compared with other creep-resistant ferritic steels [T91 (modified 9Cr-1Mo, weight percent) and P92 (9Cr-1.8W-0.5Mo, weight percent)]. At the same time, the calculation of the interfacial energies between the -iron and B2-type intermetallics (CoAl, FeAl, and NiAl) has been conducted.

  5. First principles calculations of the site substitution behavior in gamma prime phase in nickel based superalloys

    Chaudhari, Mrunalkumar

    Nickel based superalloys have superior high temperature mechanical strength, corrosion and creep resistance in harsh environments and found applications in the hot sections as turbine blades and turbine discs in jet engines and gas generator turbines in the aerospace and energy industries. The efficiency of these turbine engines depends on the turbine inlet temperature, which is determined by the high temperature strength and behavior of these superalloys. The microstructure of nickel based superalloys usually contains coherently precipitated gamma prime (gamma') Ni3Al phase within the random solid solution of the gamma (gamma) matrix, with the gamma' phase being the strengthening phase of the superalloys. How the alloying elements partition into the gamma and gamma' phases and especially in the site occupancy behaviors in the strengthening gamma' phases play a critical role in their high temperature mechanical behaviors. The goal of this dissertation is to study the site substitution behavior of the major alloying elements including Cr, Co and Ti through first principles based calculations. Site substitution energies have been calculated using the anti-site formation, the standard defect formation formalism, and the vacancy formation based formalism. Elements such as Cr and Ti were found to show strong preference for Al sublattice, whereas Co was found to have a compositionally dependent site preference. In addition, the interaction energies between Cr-Cr, Co-Co, Ti-Ti and Cr-Co atoms have also been determined. Along with the charge transfer, chemical bonding and alloy chemistry associated with the substitutions has been investigated by examining the charge density distributions and electronic density of states to explain the chemical nature of the site substitution. Results show that Cr and Co atoms prefer to be close by on either Al sublattice or on a Ni-Al mixed lattice, suggesting a potential tendency of Cr and Co segregation in the gamma' phase.


    Y.F.Gu; Y.Yamabe-Mitarai; C.Huang; H.Harada


    It was proposed that a new class of alloys based on platinum group metals (PGMs) were called refractory superalloys.These refractory superalloys have an fcc and LI2 coherent two-phase structure (similar to that of Ni-based superalloys), high melting temperatures and good potential as structural materials used at temperatures up to 1800℃.Our recent results on the microstructure evolution, deformation and fracture behavior of some of these refracotry superalloys, especial Ir- and Rh-base refractory superalloys were reported.

  7. Welding Metallurgy of Nickel-Based Superalloys for Power Plant Construction

    Tung, David C.

    Increasing the steam temperature and pressure in coal-fired power plants is a perpetual goal driven by the pursuit of increasing thermal cycle efficiency and reducing fuel consumption and emissions. The next target steam operating conditions, which are 760°C (1400°F) and 35 MPa (5000 psi) are known as Advanced Ultra Supercritical (AUSC), and can reduce CO2 emissions up to 13% but this cannot be achieved with traditional power plant construction materials. The use of precipitation-strengthened Nickel-based alloys (superalloys) is required for components which will experience the highest operating temperatures. The leading candidate superalloys for power plant construction are alloys 740H, 282, and 617. Superalloys have excellent elevated temperature properties due to careful microstructural design which is achieved through very specific heat treatments, often requiring solution annealing or homogenization at temperatures of 1100 °C or higher. A series of postweld heat treatments was investigated and it was found that homogenization steps before aging had no noticeable effect on weld metal microhardness, however; there were clear improvements in weld metal homogeneity. The full abstract can be viewed in the document itself.

  8. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Shen, Chen [GE Global Research, NIskayuna, NY (United States); Gupta, Vipul [GE Global Research, NIskayuna, NY (United States); Huang, Shenyan [GE Global Research, NIskayuna, NY (United States); Soare, Monica [GE Global Research, NIskayuna, NY (United States); Zhao, Pengyang [GE Global Research, NIskayuna, NY (United States); Wang, Yunzhi [GE Global Research, NIskayuna, NY (United States)


    The goal of this project is to model long-term creep performance for nickel-base superalloy weldments in high temperature power generation systems. The project uses physics-based modeling methodologies and algorithms for predicting alloy properties in heterogeneous material structures. The modeling methodology will be demonstrated on a gas turbine combustor liner weldment of Haynes 282 precipitate-strengthened nickel-base superalloy. The major developments are: (1) microstructure-property relationships under creep conditions and microstructure characterization (2) modeling inhomogeneous microstructure in superalloy weld (3) modeling mesoscale plastic deformation in superalloy weld and (4) a constitutive creep model that accounts for weld and base metal microstructure and their long term evolution. The developed modeling technology is aimed to provide a more efficient and accurate assessment of a material’s long-term performance compared with current testing and extrapolation methods. This modeling technology will also accelerate development and qualification of new materials in advanced power generation systems. This document is a final technical report for the project, covering efforts conducted from October 2014 to December 2016.

  9. High Temperature Oxidation and Electrochemical Studies on Novel Co-Base Superalloys

    Klein, Leonhard


    Isothermal oxidation in air was carried out on novel γ'-strengthened Cobalt-base superalloys of the system Co–Al–W–B. After fast initial oxide formation, a multi-layered structure establishes, consisting of an outer cobalt oxide layer, a middle spinel-containing layer, and an inner Al2O3-rich region. Ion diffusion in outward direction is hindered by the development of Al2O3, that can be either present as a continuous and protective layer or as a discontinuous Al2O3-rich area without comparabl...

  10. Chemical driving force for rafting in superalloys

    Nabarro, FRN


    Full Text Available The author provides a brief overview of the chemical driving forces for rafting in superalloys. Until recently, all theories of the driving force for rafting have considered the compositions of the two phases to be fixed, although accepting...

  11. Development of Wrought Superalloy in China

    DU Jinhui


    Full Text Available Wrought superalloy development in China was reviewed in recent ten years. The achievement of basic research and development of industrial manufacture technologies were systematically described from the aspects of new alloys, new technologies of hot deformation. New alloys include: new disc materials 718Plus, GH4720Li and GH4065 alloy, combustion chamber alloy GH3230, and GH4706 alloy for gas turbine engines. New technologies include: ERS-CDS new technology of easy segregation materials, multi upsetting-drawing for improving the microstructure uniformity of bars, slow cooling and multi-cycle thermomechanical treatment for increasing hot plasticity of hard-to-work alloys. Finally, the further development of wrought superalloys was prospected.

  12. Thermal fatigue behavior of K465 superalloy

    YANG Jinxia; ZHENG Qi; SUN Xiaofeng; GUAN Hengrong; HU Zhuangqi


    The thermal fatigue behavior of K465 superalloy was investigated at the peak temperature of 1050℃. By scanning electron microscopy (SEM) and optical microscopy, the main crack length was observed and measured. The initiation sites of the tested alloys are different in as-cast (named as K465) and solution heat treatment (named as SK465) conditions.In K465 alloy, most thermal fatigue cracks nucleate at (Nb,W,Ti)C carbides. In SK465 alloy, thermal fatigue cracks initiate in interdendritic regions, MC-type carbides and some interfaces. Thermal fatigue cracks propagate in transdendritic mode,and M6C-type carbides could retard thermal fatigue crack growth for SK465 superalloy.

  13. Investigation of Creep Feed Grinding Parameters and Heat treatment Effects on the Nickel-base Superalloys

    Hasan Jamshidi; Sayed Ali Sadough Vanini; Alireza Attari


    The Nickel base Superalloys are the most famous complicated and useable of Superalloys to make hot zone components of the gas turbines. The complicated dimensional tolerances, specially at the root of the blade show importance of grinding processes at the production of blades root. The prediction of the effect of machining parameters on the soundness of component surface strengthening for reaching to a suitable surface finishing and avoiding from crack formation at the work part during machining operation often is not easy and feasible so needs to more industrial investigation.This research is about frame 5 blade designed by GE and made from Superalloy IN738LC has been investigated. The formation of a plastically deformed and heat affected zone during grinding of Superalloy IN738LC with a high depth of cut but slow work speed (creep feed grinding) was investigated. Parameters such as work speed, depth of cut and radial dressing speed have been considered as variables and their effects have been studied. During experimental performed, the voltage and current of motor measured and power and special energy calculated.Some samples heat-treated (of the 1176℃ for 1 hr under neutral argon gas and cooling rate of 15℃/min up to 537℃ and then air cooling) to study grains recrystallization. Other samples have been created from the roots of blades and then coated by Nickel to measure boundary layer micro-hardness. The results show that increasing work speed leads to increasing the use power. Increasing the depth of cut, by increasing material removal rate, and the radial dressing speed, by decreasing power, lead to decreasing special energy. The temperature created by grinding lead to decreasing plastic deformation and boundary layer formation. When the radial dressing speed changes from 1 to 0.6 μm/rev and other parameters are kept unchanged the roughness of surface increases and the special energy decreases. Sufficient dressing is very essential in limiting the width

  14. High-temperature protective coatings on superalloys

    刘培生; 梁开明; 周宏余


    Protective coatings are essential for superalloys to serve as blades of gas turb ines at high temperatures, and they primarily include aluminide coating, MCrAlY overlay coating, thermal barrier coating and microcrystalline coating. In this paper, all these high-temperature coatings are reviewed as well as their preparing techniques. Based on the most application and the main failure way, the importance is then presented for further deepgoing study on the high-temperature oxidation law of aluminide coatings.

  15. Recent breakthroughs in nickel base superalloys

    Honnorat, Y.


    Meanwhile the considerable amount of results acquired since more than sixty years in the study of this class of materials, the pre-eminence of nickel base superalloys in the gas turbine engineering, which is a domain in constant evolution, drives the significant progresses accomplished along the five last years. The knowledge, each day more precisely known, of the working conditions of the parts, the continuous increase of the computer capacity and the progressive sophistication of the design...

  16. Development of Wrought Superalloy in China

    DU Jinhui; ZHAO Guangpu; Deng, Qun; LÜ Xudong; ZHANG Beijiang


    Wrought superalloy development in China was reviewed in recent ten years. The achievement of basic research and development of industrial manufacture technologies were systematically described from the aspects of new alloys, new technologies of hot deformation. New alloys include: new disc materials 718Plus, GH4720Li and GH4065 alloy, combustion chamber alloy GH3230, and GH4706 alloy for gas turbine engines. New technologies include: ERS-CDS new technology of easy segregation materials, multi...

  17. Effects of helium impurities on superalloys

    Selle, J.E.


    A review of the literature on the effects of helium impurities on superalloys at elevated temperatures was undertaken. The actual effects of these impurities vary depending on the alloy, composition of the gas atmosphere, and temperature. In general, exposure in helium produces significant but not catastrophic changes in the structure and properties of the alloys. The effects of these treatments on the structure, creep, fatigue, and mechanical properties of the various alloys are reviewed and discussed. Suggestions for future work are presented.

  18. Barrier Coatings for Refractory Metals and Superalloys

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close


    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  19. Thermomechanical fatigue in single crystal superalloys

    Moverare Johan J.


    Full Text Available Thermomechanical fatigue (TMF is a mechanism of deformation which is growing in importance due to the efficiency of modern cooling systems and the manner in which turbines and associated turbomachinery are now being operated. Unfortunately, at the present time, relatively little research has been carried out particularly on TMF of single crystal (SX superalloys, probably because the testing is significantly more challenging than the more standard creep and low cycle fatigue (LCF cases; the scarcity and relative expense of the material are additional factors. In this paper, the authors summarise their experiences on the TMF testing of SX superalloys, built up over several years. Emphasis is placed upon describing: (i the nature of the testing method, the challenges involved in ensuring that an given testing methodology is representative of engine conditions (ii the behaviour of a typical Re-containing second generation alloy such as CMSX-4, and its differing performance in out-of-phase/in-phase loading and crystallographic orientation and (iii the differences in behaviour displayed by the Re-containing alloys and new Re-free variants such as STAL15. It is demonstrated that the Re-containing superalloys are prone to different degradation mechanisms involving for example microtwinning, TCP precipitation and recrystallisation. The performance of STAL15 is not too inferior to alloys such as CMSX-4, suggesting that creep resistance itself does not correlate strongly with resistance to TMF. The implications for alloy design efforts are discussed.

  20. Development of a Refractory High Entropy Superalloy

    Oleg N. Senkov


    Full Text Available Microstructure, phase composition and mechanical properties of a refractory high entropy superalloy, AlMo0.5NbTa0.5TiZr, are reported in this work. The alloy consists of a nano-scale mixture of two phases produced by the decomposition from a high temperature body-centered cubic (BCC phase. The first phase is present in the form of cuboidal-shaped nano-precipitates aligned in rows along <100>-type directions, has a disordered BCC crystal structure with the lattice parameter a1 = 326.9 ± 0.5 pm and is rich in Mo, Nb and Ta. The second phase is present in the form of channels between the cuboidal nano-precipitates, has an ordered B2 crystal structure with the lattice parameter a2 = 330.4 ± 0.5 pm and is rich in Al, Ti and Zr. Both phases are coherent and have the same crystallographic orientation within the former grains. The formation of this modulated nano-phase structure is discussed in the framework of nucleation-and-growth and spinodal decomposition mechanisms. The yield strength of this refractory high entropy superalloy is superior to the yield strength of Ni-based superalloys in the temperature range of 20 °C to 1200 °C.

  1. Effect of Zr addition on precipitates in K4169 superalloy

    Li Yamin Liu Hongjun Liu Jie Wang Zhipeng Hao Yuan


    In order to investigate the effect of Zr addition on the precipitations of K4169 superalloy, a manual electric arc furnace was used to prepare the superalloy with different Zr addition from 0.03wt.% to 0.07wt...

  2. 75 FR 67100 - Superalloy Degassed Chromium From Japan


    ... COMMISSION Superalloy Degassed Chromium From Japan AGENCY: United States International Trade Commission... chromium from Japan. SUMMARY: The Commission hereby gives notice that it has instituted a review pursuant... revocation of the antidumping duty order on superalloy degassed chromium from Japan would be likely to lead...

  3. Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

    Liaw, Peter


    A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first

  4. Designing Nanoscale Precipitates in Novel Cobalt-based Superalloys to Improve Creep Resistance and Operating Temperature

    Dunand, David C. [Northwestern Univ., Evanston, IL (United States); Seidman, David N. [Northwestern Univ., Evanston, IL (United States); Wolverton, Christopher [Northwestern Univ., Evanston, IL (United States); Saal, James E. [Northwestern Univ., Evanston, IL (United States); Bocchini, Peter J. [Northwestern Univ., Evanston, IL (United States); Sauza, Daniel J. [Northwestern Univ., Evanston, IL (United States)


    High-temperature structural alloys for aerospace and energy applications have long been dominated by Ni-base superalloys, whose strength and creep resistance can be attributed to microstructures consisting of a large volume fraction of ordered (L12) γ'-precipitates embedded in a disordered’(f.c.c.) γ-matrix. These alloys exhibit excellent mechanical behavior and thermal stability, but after decades of incremental improvement are nearing the theoretical limit of their operating temperatures. Conventional Co-base superalloys are solid-solution or carbide strengthened; although they see industrial use, these alloys are restricted to lower-stress applications because the absence of an ordered intermetallic phase places an upper limit on their mechanical performance. In 2006, a γ+γ' microstructure with ordered precipitates analogous to (L12) Ni3Al was first identified in the Co-Al-W ternary system, allowing, for the first time, the development of Co-base alloys with the potential to meet or even exceed the elevated-temperature performance of their Ni-base counterparts. The potential design space for these alloys is complex: the most advanced Ni-base superalloys may contain as many as 8-10 minor alloying additions, each with a specified purpose such as raising the γ' solvus temperature or improving creep strength. Our work has focused on assessing the effects of alloying additions on microstructure and mechanical behavior of γ'-strengthened Co-base alloys in an effort to lay the foundations for understanding this emerging alloy system. Investigation of the size, morphology, and composition of γ' and other relevant phases is investigated utilizing scanning electron microscopy (SEM) and 3-D picosecond ultraviolet local electrode atom probe tomography (APT). Microhardness, compressive yield stress at ambient and elevated temperatures, and compressive high-temperature creep measurements are employed to

  5. New concept of composite strengthening in Co-Re based alloys for high temperature applications in gas turbines

    Mukherji, D.; Roesler, J.; Fricke, T.; Schmitz, F. [Technische Univ. Braunschweig (DE). Inst. fuer Werkstoffkunde (IfW); Piegert, S. [Siemens AG, Berlin (DE). Energy Sector (F PR GT EN)


    High temperature material development is mainly driven by gas turbine needs. Today, Ni-based superalloys are the dominant material class in the hot section of turbines. Material development will continue to push the maximum service temperature of Ni-superalloys upwards. However, this approach has a fundamental limit and can not be sustained indefinitely, as the Ni-superalloys are already used very close to their melting point. Within the frame work of a DFG Forschergruppe program (FOR 727) - ''Beyond Ni-base Superalloys'' - Co-Re based alloys are being developed as a new generation of high temperature materials that can be used at +100 C above single crystal Ni-superalloys. Along with other strengthening concepts, hardening by second phase is explored to develop a two phase composite alloy. With quaternary Co-Re-Cr-Ni alloys we demonstrate this development concept, where Co{sub 2}Re{sub 3}-type {sigma} phase is used in a novel way as the hardening phase. Thermodynamic calculation was used for designing model alloy compositions. (orig.)

  6. Low-Cobalt Powder-Metallurgy Superalloy

    Harf, F. H.


    Highly-stressed jet-engine parts made with less cobalt. Udimet 700* (or equivalent) is common nickel-based superalloy used in hot sections of jet engines for many years. This alloy, while normally used in wrought condition, also gas-atomized into prealloyed powder-metallurgy (PM) product. Product can be consolidated by hot isostatically pressing (HIPPM condition) and formed into parts such as turbine disk. Such jet-engine disks "see" both high stresses and temperatures to 1,400 degrees F (760 degrees C).

  7. Conditions Of Directional Solidification Affect Superalloy

    Schmidt, D. D.; Alter, W. S.; Hamilton, W. D.; Parr, R. A.


    Report describes experiments to determine effects of gradient of temperature and rate of solidification on microstructure and fatigue properties of nickel-based superalloy MAR-M246(Hf). Enhancement of properties extends lifespans of objects, including turbo-pump blades of Space Shuttle Main Engines. Results indicate significant improvements in fatigue properties derived through manipulation of parameters of directional solidification. Particularly MAR-M246(Hf) for turbine blades contains small, well-dispersed blocky carbide and microstructure with small distances between dendrite arms, and without eutectic phase.

  8. Low Melt Height Solidification of Superalloys

    Montakhab, Mehdi; Bacak, Mert; Balikci, Ercan


    Effect of a reduced melt height in the directional solidification of a superalloy has been investigated by two methods: vertical Bridgman (VB) and vertical Bridgman with a submerged baffle (VBSB). The latter is a relatively new technique and provides a reduced melt height ahead of the solidifying interface. A low melt height leads to a larger primary dendrite arm spacing but a lower mushy length, melt-back transition length, and porosity. The VBSB technique yields up to 38 pct reduction in the porosity. This may improve a component's mechanical strength especially in a creep-fatigue type dynamic loading.

  9. Stress rupture properties of GH4169 superalloy

    Xudong Lu


    Full Text Available GH4169 alloy is a nickel-based superalloy extensively used in the aircraft engine industry because of its excellent mechanical properties and good fabrication ability. The mechanical properties of the GH4169 at high temperature, rupture stress under severe condition deserves a close attention. In this paper, the creep rupture of the GH4169 alloy under constant load and different temperatures from 550 °C to 700 °C conditions is systematically evaluated and major impact factors in the stress rupture behavior are analyzed. Furthermore, an improving method for the alloy stress rupture is proposed.

  10. Dietary phosphorus, serum phosphorus, and cardiovascular disease.

    Menon, Madhav C; Ix, Joachim H


    Recent epidemiologic studies have linked higher serum phosphorus concentrations to cardiovascular disease (CVD) events and mortality. This association has been identified in the general population and in those with chronic kidney disease (CKD). The risk of adverse outcomes appears to begin with phosphorus concentrations within the upper limit of the normal reference range. Multiple experimental studies have suggested pathogenetic mechanisms that involve direct and indirect effects of high phosphorus concentrations to explain these associations. Drawing from these observations, guideline-forming agencies have recommended that serum phosphorus concentrations be maintained within the normal reference range in patients with CKD and that dietary phosphorus restriction or use of intestinal phosphate binders should be considered to achieve this goal. However, outside the dialysis population, the links between dietary phosphorus intake and serum phosphorus concentrations, and dietary phosphorus intake and CVD events, are uncertain. With specific reference to the nondialysis populations, this review discusses the available data linking dietary phosphorus intake with serum phosphorus concentrations and CVD events.

  11. Misfit in Inconel-Type Superalloy

    Pavel Strunz


    Full Text Available An important parameter for the characterization of microstructural changes in nickel base superalloys is the misfit - the relative difference between lattice parameters of γ matrix and γ′ precipitates. The misfit in IN738LC superalloy was examined at POLDI time-of-flight (TOF neutron diffractometer both at room temperature and in situ at elevated temperatures using a high-temperature furnace. A careful out-of-furnace measurement yielded the lattice parameters of both γ and γ′ phase at room temperature (aγ=3.58611(10 Å, aγ′=3.58857(17 Å as well as the misfit (equal to 6.9(6×10-4. The in situ measurement at elevated temperatures provided the temperature dependence of the lattice parameters of γ (up to 1120°C and γ′ (up to 1000°C. Using these data, the evolution of the misfit with temperature was calculated. The misfit decreases with increasing temperature until it reaches zero value at a temperature around 800°C. Above 800°C, it becomes negative.

  12. Modelling and simulation of superalloys. Book of abstracts

    Rogal, Jutta; Hammerschmidt, Thomas; Drautz, Ralf (eds.)


    Superalloys are multi-component materials with complex microstructures that offer unique properties for high-temperature applications. The complexity of the superalloy materials makes it particularly challenging to obtain fundamental insight into their behaviour from the atomic structure to turbine blades. Recent advances in modelling and simulation of superalloys contribute to a better understanding and prediction of materials properties and therefore offer guidance for the development of new alloys. This workshop will give an overview of recent progress in modelling and simulation of materials for superalloys, with a focus on single crystal Ni-base and Co-base alloys. Topics will include electronic structure methods, atomistic simulations, microstructure modelling and modelling of microstructural evolution, solidification and process simulation as well as the modelling of phase stability and thermodynamics.

  13. A new approach to develop complicated superalloy castings

    WU Jian-tao; FENG Di; LI Jun-tao; KONG Sheng-guo; PEI Zhong-ye


    An integrative computer aided investment casting (CAIC) technology for making complicated superalloy castings was described. Key processes of CAIC were discussed including the choice of SLS (Selectively Laser Sinterihg)materials, sintering parameters, solidification simulation and gating and risering system optimization. Using CAIC process,many large-sized quality superalloy castings with complicated shape and thin wall have been produced successfully and economically in Central Iron & steel Research Institute (CISRI).

  14. A new approach to develop complicated superalloy castings

    WU Jian-tao


    Full Text Available An integrative computer aided investment casting (CAIC technology for making complicated superalloy castings was described. Key processes of CAIC were discussed including the choice of SLS (Selectively Laser Sintering materials, sintering parameters, solidification simulation and gating and risering system optimization. Using CAIC process, many large-sized quality superalloy castings with complicated shape and thin wall have been produced successfully and economically in Central Iron & steel Research Institute (CISRI.

  15. Hot deformation behavior of FGH96 superalloys

    Jiantao Liu; Guoquan Liu; Benfu Hu; Yuepeng Song; Ziran Qin; Yiwen Zhang


    The hot deformation behavior of FGH96 superalloys at 1070-1170℃ and 5×10-4-2×10-1 s-1 were investigated by means of the isothermal compression tests at a Gleeble-1500 thermal mechanical simulator. The results show that dynamic recovery acts as the main softening mechanism below 2×10-3 s-1, whereas dynamic recrystallization acts as the main softening mechanism above 2×10-3 s-1during deformation; the temperature increase caused by the deformation and the corresponding softening stress is negligible; the thermal-mechanical constitutive model to describe the hot deformation behavior is given, and the value of the apparent deformation activation energy (Qdef) is determined to be 354.93 kJ/mol.

  16. Creep Behaviour of Modified Mar-247 Superalloy

    Cieśla M.


    Full Text Available The paper presents the results of analysis of creep behaviour in short term creep tests of cast MAR-247 nickel-based superalloy samples made using various modification techniques and heat treatment. The accelerated creep tests were performed under temperature of 982 °C and the axial stresses of σ = 150 MPa (variant I and 200 MPa (variant II. The creep behaviour was analysed based on: creep durability (creep rupture life, steady-state creep rate and morphological parameters of macro- and microstructure. It was observed that the grain size determines the creep durability in case of test conditions used in variant I, durability of coarse-grained samples was significantly higher.

  17. Hot Corrosion of Coated Single Crystal Superalloys

    Simms, N. J.; Encinas-Oropesa, A.; Nicholls, J.R. [Cranfield University, Power Generation Technology Centre, Cranfield, Beds, MK43 0AL (United Kingdom)


    Gas turbines are at the heart of many modern power systems, with combined cycle power generation utilising natural gas being an effective way of reducing environmental emissions compared to conventional pulverized coal fired plants. The development of gas turbine technology has been focused on increasing its efficiency. However, the lives of the hot gas path components within these gas turbines are also critical to the viability of the power systems. Single crystal superalloys have been developed for use with clean fuel/air but are now being used in industrial gas turbines that may need to run with dirtier fuel/air. Indeed, gas turbine based power systems are being evaluated in which solid fuels (e.g. coal and/or biomass) are gasified to produce fuel gases, which introduces the potential for significant corrosive and erosive damage to gas turbine blades and vanes. The performance of these materials, with coatings, has to be determined before they can be used with confidence in dirtier fuel environments. This paper reports results from a series of laboratory tests carried out using the 'deposit replenishment' technique to investigate the sensitivity of candidate materials to exposure conditions anticipated in such gas turbines. The materials investigated have included CMSX-4 and SC{sup 2}-B (both bare and with Pt-Al and Amdry 997 coatings) as well as conventional nickel based superalloys such as IN738LC for comparison. The exposure conditions within the laboratory tests have covered ranges of SO{sub x} (50 and 500 vpm) and HCl (0 and 500 vpm) in air, as well as 4/1 (Na/K){sub 2}SO{sub 4} deposits, with deposition fluxes of 1.5, 5 and 15 {mu}g/cm{sup 2}/h, for periods of up to 500 hours at 700 and 900 deg. C. Data on the performance of materials has been obtained using dimensional metrology: pre-exposure contact measurements and post-exposure measurements of features on polished cross-sections. These measurement methods allow distributions of damage data to

  18. Advanced Ni base superalloys for small gas turbines

    Wahl, J.B.; Harris, K.


    Nickel base superalloy materials have extensive applications in the hot turbine section of aero and industrial gas turbine engines. They provide a unique combination of characteristics suitable for higher temperature strength and durability requirements and are also applicable to small turbine and missile engines. Specific considerations pertinent to selection of superalloys for small gas turbine engines include not only overall mechanical properties, but also the changes in properties over time due to operation, reduction in properties for thin wall applications compared to thick section database values, alloy density and the effect on disc and shaft alloy selection, and always, material/component costs. Nickel base superalloys were first introduced into military gas turbine engines during the Second World War and the technology has advanced dramatically since that time, including conventionally cast equiax (EQ) alloys, directionally solidified (DS) and single crystal (SX) cast components. This paper discusses the characteristics and applications of each casting technology.

  19. Deformation Behavior of Hot Isostatic Pressing FGH96 Superalloy

    LIU Yuhong; LI Fuguo; YU Hongbo


    The deformation behavior of hot isostatic pressing (HIP) FGH96 superalloy was characterized in the temperature range of 1 000-1 100 ℃ and strain rate range of 0. 001-0.1 s-1 using hot compression testing. The flow curves of HIP FGH96 superalloy during hot deformation was analyzed systematically. The results show that deformation temperature, strain rate and strain are the main influence factors on flow stress of HIP FGH96 superalloy during hot deformation. The flow stress displays a peak at a critical strain and then decreases with further increase in strain. For a given strain, the flow stress decreases with the increase of deformation temperature, and increases with the increase of strain rate. A mathematical model of these flow curves was established through regression analysis and taking the strain as a modification factor. The calculated stress values agree well with the experimental values.

  20. Evaluation of powder metallurgy superalloy disk materials

    Evans, D. J.


    A program was conducted to develop nickel-base superalloy disk material using prealloyed powder metallurgy techniques. The program included fabrication of test specimens and subscale turbine disks from four different prealloyed powders (NASA-TRW-VIA, AF2-1DA, Mar-M-432 and MERL 80). Based on evaluation of these specimens and disks, two alloys (AF2-1DA and Mar-M-432) were selected for scale-up evaluation. Using fabricating experience gained in the subscale turbine disk effort, test specimens and full scale turbine disks were formed from the selected alloys. These specimens and disks were then subjected to a rigorous test program to evaluate their physical properties and determine their suitability for use in advanced performance turbine engines. A major objective of the program was to develop processes which would yield alloy properties that would be repeatable in producing jet engine disks from the same powder metallurgy alloys. The feasibility of manufacturing full scale gas turbine engine disks by thermomechanical processing of pre-alloyed metal powders was demonstrated. AF2-1DA was shown to possess tensile and creep-rupture properties in excess of those of Astroloy, one of the highest temperature capability disk alloys now in production. It was determined that metallographic evaluation after post-HIP elevated temperature exposure should be used to verify the effectiveness of consolidation of hot isostatically pressed billets.

  1. Metallurgical optimisation of PM superalloy N19

    Locq Didier


    Full Text Available Microstructures of the new PM superalloy N19 have been investigated for various heat treatments in order to reach the best compromise between static strength and cyclic resistance. One subsolvus and several supersolvus heat treatments were applied to produce fine (7 μm and medium (25 μm grain sizes, respectively. The alloy is shown to be quite sensitive to the cooling conditions after solutioning as the γ′ hardening precipitates, both secondary and tertiary, have a direct influence on mechanical properties. Two cooling conditions after solutioning produce a high crack propagation resistance at 650 °C with dwell time cycles, which is one of the basic requirements. The low cycle fatigue behaviour appears to be correlated to the grain size, which determines the origin of crack initiation (from ceramic inclusions or not. The other mechanical properties (tensile, creep remain above target levels. Despite the medium size grain microstructure in the supersolvus condition, a high level of mechanical strength is observed in N19 at elevated temperature. It is understood that further improvement in properties can be achieved by developing coarse grain microstructures.

  2. Metallurgical modelling of superalloy disc isothermal forgings

    Evans, R. W.


    The metallurgical structure of superalloy aeroengine disc forgings is a complex function of the forging operation parameters and the post forging heat treatment. It is often desirable to obtain certain specific structures in parts of the disc which are, for instance, resistant to crack propagation and this has traditionally been accomplished by means of a series of production trials. This expensive and time consuming procedure can be considerably shortened if the development of microstructure during the forging can be accurately modelled by a suitable computer code. Described here is such a model and its use in the design of isothermal forged components. The model discribed is a fully thermally coupled viscoplasticity finite element algorithm. It treats nodal velocities as the basic unknowns and both the mesh geometry and the various metallurgical structural terms are updated by a single step Euler scheme. Facilities are available for ensuring that surface nodes follow die shapes after impingement, that flow is incompressible and that suitable surface friction forces are applied. Throughout the whole forging process (which may involve the re-meshing of severely distorted elements), the metallurgical history of elements is retained so that the effects of subsequent heat treatments can be assessed.

  3. Lubrication in Hot Tube Extrusion of Superalloys and Ti Alloys


    Tubular products made of superalloys and titanium alloys usually work in high temperature environment and applied heavy loading. Hot extrusion is the best technology to form tubular billets with fine microstructures and good mechanical properties. Lubrication is one of the key techniques in hot extrusion, glass lubricants are most suitable for hot extrusion. Lubrication technique in hot extrusion is dealt with in this paper, the lubrication principle of hot tube extrusion is presented. Experiments of glass lubricated backward tube extrusion of titanium alloys and forward tube extrusion of superalloys are also discussed.

  4. Solidification microstructure of directionally solidified superalloy under high temperature gradient


    The effect of solidification rate on the microstructure development of nickel-based superalloy under the temperature gradient of 500 K·cm-1 was studied. The results show that, with the increase of directional solidification rate from 50 to 800 μm·s-1, both the primary and the secondary dendrite arm spacings of the alloy decrease gradually, and the dendrite morphologies transform from coarse dendrite to superfine dendrite. The sizes of all precipitates in the superalloy decrease gradually. The morphology of ...

  5. Recrystallizaiton Behavior of Directionally Solidified DZ4 Superalloy

    Li Yun-ju; Zhang Wei-fang; Tao Chun-hu


    This article investigated effects of degrees of deformation, heat treatment temperatures and holding times on the recrystallization behavior of directionally solidified DZ4 superalloy. The results showed that, recrystallization of DZ4 superalloy could take place during solution heat treatment after certain degrees of cold work and depths of recrystallization increased with increasing degrees of deformation and heat treatment temperature. At the temperature below γ' solvus,prolonged holding times did not play an important role in improving recrystallization depths. Moreover, prevention measures for recrystallization of directionally solidified blades were given.

  6. Inertia Friction Welding Dissimilar Nickel-Based Superalloys Alloy 720Li to IN718

    Huang, Z. W.; Li, H. Y.; Preuss, M.; Karadge, M.; Bowen, P.; Bray, S.; Baxter, G.


    This article describes a comprehensive microstructural characterization of an inertia friction welded joint between nickel-based superalloys 720Li and IN718. The investigation has been carried out on both as-welded and postweld heat-treated conditions. The detailed metallographic analysis has enabled the relation of hardness profiles across inertia-welded alloy 720Li to IN718 and morphological changes of the precipitates present. The work demonstrates that inertia friction welding (IFW) 720Li to IN718 results in a weld free of micropores and microcracks and no significant chemical migration across the weld line. However, substantial differences in terms of grain structure and precipitation phase distribution variations are observed on each side of the dissimilar weld. The high γ‧ volume fraction alloy 720Li exhibits a wider heat-affected zone than the mainly γ‧‧ strengthened IN718. Alloy 720Li displays only a small hardness trough near the weld line in the as-welded condition due to the depletion of γ‧, while γ″-strengthened IN718 shows a soft precipitation-free weld region. Postweld heat treatment (PWHT) of the dissimilar weld at 760 °C, a typical annealing temperature for alloy 720Li, results in an overmatch of the heat-affected zone in both sides of the weld. The comparison of the as-welded and postweld heat-treated condition also reveals that IN718 is in an overaged condition after the stress relief treatment.

  7. Air plasma-material interactions at the oxidized surface of the PM1000 nickel-chromium superalloy

    Panerai, Francesco, E-mail: [Aeronautics and Aerospace Department, von Karman Institute for Fluid Dynamics, Chaussée de Waterloo 72, 1640 Rhode-Saint-Genèse (Belgium); Marschall, Jochen [Molecular Physics Program, SRI International, 333 Ravenswood Avenue, Menlo Park, CA 94025 (United States); Thömel, Jan [Aeronautics and Aerospace Department, von Karman Institute for Fluid Dynamics, Chaussée de Waterloo 72, 1640 Rhode-Saint-Genèse (Belgium); Vandendael, Isabelle; Hubin, Annick [Department of Materials and Chemistry, Research Group of Electrochemical and Surface Engineering, Vrije Universiteit Brussel, Pleinlaan 2, B-1050 Brussels (Belgium); Chazot, Olivier [Aeronautics and Aerospace Department, von Karman Institute for Fluid Dynamics, Chaussée de Waterloo 72, 1640 Rhode-Saint-Genèse (Belgium)


    Highlights: • A detail investigation on behavior of a Ni–Cr superalloy under air plasma is proposed. • The response of PM1000 specimens at high temperature/low pressure is characterized. • High volatility of Cr{sub 2}O{sub 3} scale in presence of oxygen is found experimentally. • Stability of NiO scale at the surface is observed. • Computed thermodynamic volatility diagrams confirm the experimental observations. - Abstract: Nickel-based superalloys are promising options for the thermal protection systems of hypersonic re-entry vehicles operating under moderate aerothermal heating conditions. We present an experimental study on the interactions between PM1000, an oxide dispersion strengthened nickel-chromium superalloy, and air plasma at surface temperatures between 1000 and 1600 K and pressures of 1500, 7500 and 10,000 Pa. Pre-oxidized PM1000 specimens are tested in high-enthalpy reactive air plasma flows generated by the Plasmatron wind tunnel at the von Karman Institute for Fluid Dynamics. Microscopic analysis of plasma-exposed specimens shows enhanced damage to the chromia scale at the lowest plasma pressure. Elemental surface analysis reveals the loss of Cr and the enhancement of Ni at the scale surface. A thermodynamic analysis supports the accelerated volatilization of Cr{sub 2}O{sub 3} and the relative stability of NiO in the presence of atomic oxygen. Changes in the reflectance and emissivity of the oxidized surfaces due to plasma-exposure are presented. The catalytic efficiencies for dissociated air species recombination are determined as a function of surface temperature and pressure through a numerical rebuilding procedure and are compared with values presented in the literature for the same material.

  8. Strengthening Resilience in Families

    Guild, Diane; Espiner, Deborah


    Rolling with Resilience (RwR) provides a springboard for developing strategies that build strengths and supports to foster developmental assets in children and youth (Benson, Scales, & Roehlkepartain, 2011). In Circle of Courage terms, resilience is strengthened by opportunities for Belonging, Mastery, Independence, and Generosity (Brendtro,…

  9. as the Strengthening Precipitates

    Lu, Qi; Xu, Wei; van der Zwaag, Sybrand


    Generally, Laves phase and M23C6 are regarded as undesirable phases in creep-resistant steels due to their very high-coarsening rates and the resulting depletion of beneficial alloying elements from the matrix. In this study, a computational alloy design approach is presented to develop martensitic steels strengthened by Laves phase and/or M23C6, for which the coarsening rates are tailored such that they are at least one order of magnitude lower than those in existing alloys. Their volume fractions are optimized by tuning the chemical composition in parallel. The composition domain covering 10 alloying elements at realistic levels is searched by a genetic algorithm to explore the full potential of simultaneous maximization of the volume fraction and minimization of the precipitates coarsening rate. The calculations show that Co and W can drastically reduce the coarsening rate of Laves and M23C6 and yield high-volume fractions of precipitates. Mo on the other hand was shown to have a minimal effect on coarsening. The strengthening effects of Laves phase and M23C6 in the newly designed alloys are compared to existing counterparts, showing substantially higher precipitation-strengthening contributions especially after a long service time. New alloys were designed in which both Laves phase and M23C6 precipitates act as strengthening precipitates. Successfully combining MX and M23C6 was found to be impossible.

  10. Glacial atmospheric phosphorus deposition

    Kjær, Helle Astrid; Dallmayr, Remi; Gabrieli, Jacopo; Goto-Azuma, Kumiko; Hirabayashi, Motohiro; Svensson, Anders; Vallelonga, Paul


    Phosphorus in the atmosphere is poorly studied and thus not much is known about atmospheric phosphorus and phosphate transport and deposition changes over time, though it is well known that phosphorus can be a source of long-range nutrient transport, e.g. Saharan dust transported to the tropical forests of Brazil. In glacial times it has been speculated that transport of phosphorus from exposed shelves would increase the ocean productivity by wash out. However whether the exposed shelf would also increase the atmospheric load to more remote places has not been investigated. Polar ice cores offer a unique opportunity to study the atmospheric transport of aerosols on various timescales, from glacial-interglacial periods to recent anthropogenic influences. We have for the first time determined the atmospheric transport of phosphorus to the Arctic by means of ice core analysis. Both total and dissolved reactive phosphorus were measured to investigate current and past atmospheric transport of phosphorus to the Arctic. Results show that glacial cold stadials had increased atmospheric total phosphorus mass loads of 70 times higher than in the past century, while DRP was only increased by a factor of 14. In the recent period we find evidence of a phosphorus increase over the past 50 yrs in ice cores close to human occupation likely correlated to forest fires. References: Kjær, Helle Astrid, et al. "Continuous flow analysis method for determination of dissolved reactive phosphorus in ice cores." Environmental science & technology 47.21 (2013): 12325-12332. Kjær, Helle Astrid, et al. "Greenland ice cores constrain glacial atmospheric fluxes of phosphorus." Journal of Geophysical Research: Atmospheres120.20 (2015).

  11. Phosphorus recovery from wastes

    Phosphorus (P) is an important macro-nutrient essential for all living organisms and phosphate rock is the main raw material for all inorganic P fertilizers. It is expected that there will be a P peak and resulting P fertilizer shortage in near future. In general, phosphorus use efficiency is low a...

  12. Continuous Extraction of Nickel from Superalloy Scraps Using Zinc Circulation

    Yagi, Ryohei; Okabe, Toru H.


    A novel technique for the continuous extraction of nickel (Ni) from Ni-based superalloy scraps using molten zinc (Zn) has been proposed, and its feasibility was experimentally demonstrated. The newly developed approach allows for extraction of Ni metal directly from superalloy scraps with simultaneous separation of the Zn from the resulting Zn-Ni alloy. The optimal conditions for the extraction of Ni and separation of valuable elements such as rhenium (Re), tantalum (Ta), and tungsten (W) were determined by varying major process parameters including the reaction time and configuration of the reaction chamber. The proposed method has been successfully utilized for the production of the superalloy containing 62.8 mass pct of Ni and 15.5 mass pct of refractory metals (Re, W, and Ta). Under certain conditions, 41 pct of the Ni contained in the superalloy could be extracted at 1173 K (900 °C) over 48 hours, producing an alloy containing 84.0 mass pct of Ni and 0.2 mass pct of the refractory metals.

  13. Deformation, fatigue and fracture behavior of two cast anisotropic superalloys

    Milligan, Walter W.; Huron, Eric S.; Antolovich, Stephen D.


    Tensile and low cycle fatigue (LCF) tests were conducted on two cast anisotropic superalloys. The effects of temperature, strain rate and stress range were investigated. Deformation behavior was extensively characterized and modeled. LCF and fracture behavior were studied and correlated with deformation behavior.

  14. Nickel-Based Superalloy Resists Embrittlement by Hydrogen

    Lee, Jonathan; Chen, PoShou


    A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has excellent strength and resistance to corrosion as well as acceptably high ductility, and is recognized as the best alloy for many high-temperature applications. However, nickel alloy 718 is susceptible to embrittlement by hydrogen and to delayed failure and reduced tensile properties in gaseous hydrogen. The greater resistance of the present nickel-based superalloy to adverse effects of hydrogen makes this alloy a superior alternative to nickel alloy 718 for applications that involve production, transfer, and storage of hydrogen, thereby potentially contributing to the commercial viability of hydrogen as a clean-burning fuel. The table shows the composition of the present improved nickel-based superalloy in comparison with that of nickel alloy 718. This composition was chosen to obtain high resistance to embrittlement by hydrogen while maintaining high strength and exceptional resistance to oxidation and corrosion. The most novel property of this alloy is that it resists embrittlement by hydrogen while retaining tensile strength greater than 175 kpsi (greater than 1.2 GPa). This alloy exhibits a tensile elongation of more than 20 percent in hydrogen at a pressure of 5 kpsi (approximately equal to 34 MPa) without loss of ductility. This amount of elongation corresponds to 50 percent more ductility than that exhibited by nickel alloy 718 under the same test conditions.

  15. 76 FR 8773 - Superalloy Degassed Chromium From Japan


    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Superalloy Degassed Chromium From Japan AGENCY: United States International Trade Commission... Japan would be likely to lead to continuation or recurrence of material injury. On December 22, 2010...

  16. Foot muscles strengthener

    Boris T. Glavač


    Full Text Available Previous experience in the correction of flat feet consisted of the use of insoles for shoes and exercises with toys, balls, rollers, inclined planes, etc. A device for strengthening foot muscles is designed for the correction of flat feet in children and, as its name suggests, for strengthening foot muscles in adults. The device is made of wood and metal, with a mechanism and technical solutions, enabling the implementation of specific exercises to activate muscles responsible for the formation of the foot arch. It is suitable for home use with controlled load quantities since it has calibrated springs. The device is patented with the Intellectual Property Office, Republic of Serbia, as a petty patent.

  17. Automated Identification and Characterization of Secondary & Tertiary gamma’ Precipitates in Nickel-Based Superalloys (PREPRINT)



  18. TEM, HRTEM, electron holography and electron tomography studies of gamma' and gamma'' nanoparticles in Inconel 718 superalloy.

    Dubiel, B; Kruk, A; Stepniowska, E; Cempura, G; Geiger, D; Formanek, P; Hernandez, J; Midgley, P; Czyrska-Filemonowicz, A


    The aim of the study was the identification of gamma' and gamma'' strengthening precipitates in a commercial nickel-base superalloy Inconel 718 (Ni-19Fe-18Cr-5Nb-3Mo-1Ti-0.5Al-0.04C, wt %) using TEM dark-field, HRTEM, electron holography and electron tomography imaging. To identify gamma' and gamma'' nanoparticles unambiguously, a systematic analysis of experimental and theoretical diffraction patterns were performed. Using HRTEM method it was possible to analyse small areas of precipitates appearance. Electron holography and electron tomography techniques show new possibilities of visualization of gamma' and gamma'' nanoparticles. The analysis by means of different complementary TEM methods showed that gamma'' particles exhibit a shape of thin plates, while gamma' phase precipitates are almost spherical.

  19. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Shen, Chen


    We report here a constitutive model for predicting long-term creep strain evolution in’ strengthened Ni-base superalloys. Dislocation climb-bypassing’, typical in intermediate’ volume fraction (~20%) alloys, is considered as the primary deformation mechanism. Dislocation shearing’ to anti-phase boundary (APB) faults and diffusional creep are also considered for high-stress and high-temperature low-stress conditions, respectively. Additional damage mechanism is taken into account for rapid increase in tertiary creep strain. The model has been applied to Alloy 282, and calibrated in a temperature range of 1375-1450°F, and stress range of 15-45ksi. The model parameters and a MATLAB code are provided. This report is prepared by Monica Soare and Chen Shen at GE Global Research. Technical discussions with Dr. Vito Cedro are greatly appreciated. This work was supported by DOE program DE-FE0005859

  20. V-Notched Bar Creep Life Prediction: GH3536 Ni-Based Superalloy Under Multiaxial Stress State

    Zhang, D. X.; Wang, J. P.; Wen, Z. X.; Liu, D. S.; Yue, Z. F.


    In this study, creep experiments on smooth and circumferential V-type notched round bars were conducted in GH3536 Ni-based superalloy at 750 °C to identify notch strengthening effect in notched specimens. FE analysis was carried out, coupled with continuum damage mechanics (CDM), to analyze stress distribution and damage evolution under multiaxial stress state. The creep deformation of smooth specimens and the rupture life of both smooth and notched specimens showed good agreement between experimental results and FE analysis predictions; the creep rupture life for the notched specimen was successfully predicted via the "skeletal point" concept. Both creep damage analysis and the observed fracture morphology suggest that creep rupture started first at the root in the V-type notched specimens, and shifted to the region close to the notch root when the notch was relatively shallow compared to U-type notched specimens.

  1. Effect of Electromagnetic Stirring on the Quality of K417 Superalloy Ingots

    Jin; Wenzhong; Li; Tingju; Yin; Guomao


    The effect of electromagnetic stirring on the inner quality of K417 superalloy ingots is studied with EPMA and optical microscope.The results show that while an electromagnetic stirring with 50Hz frequency and 80A current is imposed,the equiax crystals of K417 superalloy ingots can be effectively refined and increased,and the central shrinkage porosity and the dendritic segregation of K417 superalloy ingots are greatly reduced,so the inner quality of K417 superalloy ingots is obviously improved.

  2. Recent trends in superalloys research for critical aero-engine components

    Remy, Luc [Mine ParisTech, CNRS UMR 7633, 91 - Evry (France). Centre des Materiaux; Guedou, Jean-Yves [Snecma Safran Group, Moissy-Cramayel (France). Materials and Processes Dept.


    This paper is a brief survey of common research activity on superalloys for aero-engines between Snecma and Mines ParisTech Centre des Materiaux during recent years. First in disks applications, the development of new powder metallurgy superalloys is shown. Then grain boundary engineering is investigated in a wrought superalloy. Secondly, design oriented research on single crystals blades is shown: a damage model for low cycle fatigue is used for life prediction when cracks initiated at casting pores. The methodology developed for assessing coating life is illustrated for thermal barrier coating deposited on AMI single crystal superalloy. (orig.)

  3. Strengthening of Shear Walls

    Hansen, Christian Skodborg

    -plane loaded walls and disks is however not included in any guidelines, and only a small fraction of scientists have initiated research within this topic. Furthermore, studies of the principal behavior and response of a strengthened disk has not yet been investigated satisfactorily, and this is the principal...... be altered to fit the surrounding boundary conditions. The effective cohesive law will then become a function of the investigated structural geometry. A simplified approach for the latter topic was used to predict the load capacity of concrete beams in shear. Results obtained were acceptable, but the model...

  4. Biogeochemistry: Early phosphorus redigested

    Poulton, Simon W.


    Atmospheric oxygen was maintained at low levels throughout huge swathes of Earth's early history. Estimates of phosphorus availability through time suggest that scavenging from anoxic, iron-rich oceans stabilized this low-oxygen world.

  5. Broaching Performance of Superalloy GH4169 Based on FEM

    Xiangwei Kong; Bin Li; Zhibo Jin; Wenran Geng


    The nickel-based superalloy GH4169 is an important material for high temperature applications in the aerospace industry. However, due to its poor machinability, GH4169 is hard to be cut and generates saw-tooth chips during high speed machining, which could significantly affect the dynamic cutting force, cutting temperature fluctuation, tool life, and the surface integrity of the parts. In this paper, the saw-tooth chip formation mechanism of superalloy GH4169 was investigated by the elasto-viscoplastic finite element method (FEM). Using the finite element software of ABAQUS/Explicit, the deformation of the part during high speed machining was simulated. The effective plastic strain, the temperature field, the stress distribution, and the cutting force were analyzed to determine the influence of the cutting parameters on the saw-tooth chip formation. The study on broaching performance has great effect on selecting suitable machining parameters and improving tool life.

  6. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    Lee, Jonathan A.


    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  7. Strengthening regional safeguards

    Palhares, L.; Almeida, G.; Mafra, O. [Brazilian-Argentine Agency for Accounting and Control of Nuclear Materials, Rio de Janeiro (Brazil)] [and others


    Nuclear cooperation between Argentina and Brazil has been growing since the early 1980`s and as it grew, so did cooperation with the US Department of Energy (DOE). The Brazilian-Argentine Agency for Accounting and Control of Nuclear Materials (ABACC) was formed in December 1991 to operate the Common System of Accounting and Control of Nuclear Materials (SCCC). In April 1994, ABACC and the DOE signed an Agreement of Cooperation in nuclear material safeguards. This cooperation has included training safeguards inspectors, exchanging nuclear material measurement and containment and surveillance technology, characterizing reference materials, and studying enrichment plant safeguards. The goal of the collaboration is to exchange technology, evaluate new technology in Latin American nuclear facilities, and strengthen regional safeguards. This paper describes the history of the cooperation, its recent activities, and future projects. The cooperation is strongly supported by all three governments: the Republics of Argentina and Brazil and the United States.

  8. Strengthening Aboriginal community wellbeing

    Bronwyn Batten


    Full Text Available Since 2008 the NSW Government has been investigating the concept of ‘wellbeing’ as it relates to Aboriginal communities. Adopting a focus on wellbeing has meant delving into questions about what makes communities strong, and what factors are unique to creating strong Aboriginal communities, as well as considering the government’s role (if any in supporting Aboriginal community wellbeing. This paper seeks to convey the essence of the journey into wellbeing to date. It details the positions and assumptions that this work started with, and analyses why this has shifted over time. It examines what worked and was feasible, and what didn’t. In particular, the paper overviews the creation of the Strengthening Aboriginal Community Wellbeing Framework (the policy context, and the development of a resource in the form of a user friendly software program for communities wishing to holistically assess their wellbeing – the ‘toolkit’ (the practical outcome of the work to date.

  9. Surface modification, microstructure and mechanical properties of investment cast superalloy

    M. Zielińska; Kubiak, K.; J. Sieniawski


    Purpose: The aim of this work is to determine physical and chemical properties of cobalt aluminate (CoAl2O4) modifiers produced by different companies and the influence of different types of modifiers on the grain size, the microstructure and mechanical properties of high temperature creep resisting superalloy René 77.Design/methodology/approach: The first stage of the research work took over the investigations of physical and chemical properties of cobalt aluminate manufactured by three diff...

  10. Potential of Metal-Matrix Composites as Superalloy Substitutes


    Engine Construction. Towards a Cycle without Loss: Cobalt in the Aircraft Industry. Gas Turbine Engine Design Considerations as Related to Alloys of...Developments to Reduce Strategic Materials Usage. Practical Implications of the Use of Alumlnlde Coatings for the Corrosion Protection of Superalloys in Gas ...Aaroapatlalas (ONERA) BP72, 92)22 Chatlllon, Cadax, Franca ABSTRACT ’The potential of metal-matrlx coaposltas aa qaa- turbina blada material« has

  11. Constitutive Equation of Superalloy In718 in Hammer Forging Process


    A constitutive equation reflecting the flow behavior ofSuperalloy In718 during the counter-blow hammer forging process was developed in terms of the relationship of flow stress and hot-deformation parameters, such as strain, strain rate, and deformation temperature. A new simplified approach for the complex multi-pass stress-strain curves has been attempted. The simulation curves calculated by constitutive equation are consistent with the experimental data.

  12. Thermomechanical behavior of different Ni-base superalloys during cyclic loading at elevated temperatures

    Huber Daniel


    Full Text Available The material behavior of three Ni-base superalloys (Inconel® 718, Allvac® 718PlusTM and Haynes® 282® during in-phase cyclic mechanical and thermal loading was investigated. Stress controlled thermo-mechanical tests were carried out at temperatures above 700 ∘C and different levels of maximum compressive stress using a Gleeble® 3800 testing system. Microstructure investigations via light optical microscopy (LOM and field emission gun scanning electron microscopy (FEG-SEM as well as numerical precipitation kinetics simulations were performed to interpret the obtained results. For all alloys, the predominant deformation mechanism during deformation up to low plastic strains was identified as dislocation creep. The main softening mechanism causing progressive increase of plastic strain after preceding linear behavior is suggested to be recrystallization facilitated by coarsening of grain boundary precipitates. Furthermore, coarsening and partial transformation of strengthening phases was observed. At all stress levels, Haynes® 282® showed best performance which is attributable to its stable microstructure containing a high phase fraction of small, intermetallic precipitates inside grains and different carbides evenly distributed along grain boundaries.

  13. Fabrication development for ODS-superalloy, air-cooled turbine blades

    Moracz, D. J.


    MA-600 is a gamma prime and oxide dispersion strengthened superalloy made by mechanical alloying. At the initiation of this program, MA-6000 was available as an experimental alloy only and did not go into production until late in the program. The objective of this program was to develop a thermal-mechanical-processing approach which would yield the necessary elongated grain structure and desirable mechanical properties after conventional press forging. Forging evaluations were performed to select optimum thermal-mechanical-processing conditions. These forging evaluations indicated that MA-6000 was extremely sensitive to die chilling. In order to conventionally hot forge the alloy, an adherent cladding, either the original extrusion can or a thick plating, was required to prevent cracking of the workpiece. Die design must reflect the requirement of cladding. MA-6000 was found to be sensitive to the forging temperature. The correct temperature required to obtain the proper grain structure after recrystallization was found to be between 1010-1065 C (1850-1950 F). The deformation level did not affect subsequent crystallization; however, sharp transition areas in tooling designs should be avoided in forming a blade shape because of the potential for grain structure discontinuities. Starting material to be used for forging should be processed so that it is capable of being zone annealed to a coarse elongated grain structure as bar stock. This conclusion means that standard processed bar materials can be used.

  14. The role of particle ripening on the creep acceleration of Nimonic 263 superalloy

    Angella Giuliano


    Full Text Available Physically based constitutive equations need to incorporate the most relevant microstructural features of materials to adequately describe their mechanical behaviour. To accurately model the creep behaviour of precipitation hardened alloys, the value and the evolution of strengthening particle size are important parameters to be taken into account. In the present work, creep tests have been run on virgin and overaged (up to 3500 h at 800 ∘C Nimonic 263, a polycrystalline nickel base superalloy used for combustion chambers of gas turbines. The experimental results suggest that the reinforcing particle evolution is not the main reason for the creep acceleration that seems to be better described by a strain correlated damage, such as the accumulation of mobile dislocations or the grain boundary cavitation. The coarsened microstructure, obtained by overageing the alloy at high temperature before creep testing, mainly influences the initial stage of the creep, resulting in a higher minimum creep rate and a corresponding reduction of the creep resistance.

  15. Organic chemistry of elemental phosphorus

    Milyukov, V A; Budnikova, Yulia H; Sinyashin, Oleg G [A.E. Arbuzov Institute of Organic and Physical Chemistry, Kazan Scientific Centre of the Russian Academy of Sciences, Kazan (Russian Federation)


    The principal achievements and the modern trends in the development of the chemistry of elemental phosphorus are analysed, described systematically and generalised. The possibilities and advantages of the preparation of organophosphorus compounds directly from white phosphorus are demonstrated. Attention is focused on the activation and transformation of elemental phosphorus in the coordination sphere of transition metal complexes. The mechanisms of the reactions of white phosphorus with nucleophilic and electrophilic reagents are discussed. Electrochemical approaches to the synthesis of organic phosphorus derivatives based on white phosphorus are considered.

  16. Interfacial dislocation motion and interactions in single-crystal superalloys

    Liu, B. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Raabe, D. [Max Planck Inst. fur Eisenforshung. Dusseldorf (Germany); Roters, F. [Max Planck Inst. fur Eisenforshung. Dusseldorf (Germany); Arsenlis, A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)


    The early stage of high-temperature low-stress creep in single-crystal superalloys is characterized by the rapid development of interfacial dislocation networks. Although interfacial motion and dynamic recovery of these dislocation networks have long been expected to control the subsequent creep behavior, direct observation and hence in-depth understanding of such processes has not been achieved. Incorporating recent developments of discrete dislocation dynamics models, we simulate interfacial dislocation motion in the channel structures of single-crystal superalloys, and investigate how interfacial dislocation motion and dynamic recovery are affected by interfacial dislocation interactions and lattice misfit. Different types of dislocation interactions are considered: self, collinear, coplanar, Lomer junction, glissile junction, and Hirth junction. The simulation results show that strong dynamic recovery occurs due to the short-range reactions of collinear annihilation and Lomer junction formation. The misfit stress is found to induce and accelerate dynamic recovery of interfacial dislocation networks involving self-interaction and Hirth junction formation, but slow down the steady interfacial motion of coplanar and glissile junction forming dislocation networks. The insights gained from these simulations on high-temperature low-stress creep of single-crystal superalloys are also discussed.

  17. Property Enrichment of Aged Nickel Base Superalloy Supercast 247A

    Lavakumar Avala


    Full Text Available The commercial nickel-base superalloy Supercast 247A can be used for applications in which is required high mechanical strength and corrosion resistance at elevated temperatures, such as turbine blades and automotive turbocharger rotors. The mechanical properties are totally connected to the morphology, size and distribution of γ' phase and carbides. In order to improve the mechanical properties, the material is subjected to solution and aging heat treatment, to raise the volume fraction of γ' phase in the matrix and to form carbides at grain boundaries. In the present study the Supercast 247A superalloy was remelted and cast to obtain the desired polycrystalline test bars by controlling casting parameters, followed by the investigation of precipitation morphology and mechanical properties with respect to solution treatment and aging treatment. The experimental results show that by well controlled casting parameters the Supercast 247A owns excellent castability to form a superalloy with fine grain structure, resistance to indentation as well as superior strength.

  18. Processing-structure characterization of rheocast IN-100 superalloy

    Cheng, Jung-Jen Allen; Apelian, Diran; Doherty, Roger D.


    The rheocasting solidification process has been applied in the production of IN-100 nickel base superalloy. A high vacuum furnace for rheocasting superalloys was used to rheocast ingots under different processing conditions. Processing variables which were evaluated include stirring speed, isothermal stirring time, and volume fraction solid during isothermal stirring. Ingots, furnace cooled at the same rate but without stirring, were also examined for comparison with the rheocast ingots. A detailed microstructural examination was made of the resultant microstructure both on furnace cooling after stirring and on reheating to the isothermal stirring temperature followed by water quenching. Rheocasting yielded fine-grained structures, where the extent of microsegregatiori, the variation in macrostructure, and the solidification-induced porosity were found to be reduced in comparison to the unstirred ingot. The grain size and nonuniformity in the as-cast ingot were reduced by increasing the stirring speed, isothermal stirring time, or the volume fraction solid during stirring. The degree of the microsegregation decreased significantly with increasing volume fraction solid. Grain boundaries, both with and without solute enrichment, were found in the rosette-like solid particles after rheocasting, lending support to the Vogel-Cantor-Doherty model of rheocasting based on the formation of grain boundaries by strain-induced recrystallization and by sintering. It is clear from these results that the microstructure of this superalloy was significantly improved by rheocasting. Improved mechanical properties were also found and will be reported separately.

  19. Gas metal arc welding in refurbishment of cobalt base superalloys

    Shahriary, M. S.; Miladi Gorji, Y.; Kolagar, A. M.


    Refurbishments of superalloys which are used in manufacturing gas turbine hot components usually consists of removing cracks and other defects by blending and then repair welding in order to reconstruct damaged area. In this study, the effects of welding parameters on repair of FSX-414 superalloy, as the most applicable cobalt base superalloy in order to manufacture gas turbine nozzles, by use of Gas Metal Arc Welding (GMAW) technic were investigated. Results then were compared by Gas Tungsten Arc Welding (GTAW). Metallographic and SEM studies of the microstructure of the weld and HAZ showed that there are no noticeable defects in the microstructure by use of GMAW. Also, chemical analysis and morphologies of carbide in both methods are similar. Hardness profile of the GM AW structure then also compared with GTAW and no noticeable difference was observed between the profiles. Also, proper tensile properties, compared with GTAW, can be achieved by use of optimum parameters that can be obtained by examining the current and welding speed. Tensile properties of optimized condition of the GMAW then were compared with GTAW. It was seen that the room and high temperature tensile properties of the GMAW structure is very similar and results confirmed that changing the technic did not have any significant influence on the properties.

  20. NASA and Superalloys: A Customer, a Participant, and a Referee

    Nathal, Michael V.


    NASA has had a long history of research and development in the field of superalloys. These efforts have continued today, where the latest advancements in turbine disk and blade technologies are being developed Although NASA does support military flight systems, it s predominant role is in supporting civilian air transportation systems, and thus has goals for improving fuel efficiency, emissions, noise, and safety of today s aircraft. NASA has traditionally served several distinct but complimentary roles as participants in multi-disciplinary research teams, as customers who fund research and development efforts at industry and universities, and as referees who can address broad issues that affect the entire aeronautics community. Because of our longer range viewpoint, we can take on higher risk, higher reward research topics. NASA can also serve as an intermediary between the basic research performed primarily at universities and the development efforts emphasized by industry. By interacting with individual companies, NASA can identify areas of general interest and problems common to a large portion of the aeronautics community, and devise programs aimed at solving these problems. In space missions, NASA is a direct customer responsible for developing vehicles. In the case of the Space Shuttle, NASA has worked with various contractors to design and build numerous components out of superalloys. Another fascinating area for the use of superalloys is in power systems for long life applications in space. Potential missions include providing electric power for deep space missions, surface rovers, including lunar and Mars, and stationary power generators on the lunar surface.

  1. Low Phosphorus Diet: Best for Kidney Disease?

    ... diet: Best for kidney disease? Why is a low-phosphorus diet useful in managing kidney disease? What ... choose foods that are lower in phosphorus. Choose low-phosphorus foods The best way to limit phosphorus ...

  2. III. Quantitative aspects of phosphorus excretionin ruminants

    Bravo, David; Sauvant, Daniel; Bogaert, Catherine; Meschy, François


    International audience; Ruminant phosphorus excretion and metabolism were studied through a database. Faecal endogenous phosphorus is the main pathway of phosphorus excretion and averages 0.85 of total faecal phosphorus. The remaining 0.15 is unabsorbed dietary phosphorus. Faecal endogenous phosphorus is mainly unabsorbed phosphorus, with saliva being the major source, and is correlated to factors influencing saliva secretion (DM intake, physical dietary characteristics and dietary phosphorus...

  3. phosphorus retention data and metadata

    U.S. Environmental Protection Agency — phosphorus retention in wetlands data and metadata. This dataset is associated with the following publication: Lane , C., and B. Autrey. Phosphorus retention of...

  4. The Mechanical Properties of Candidate Superalloys for a Hybrid Turbine Disk

    Gabb, Timothy P.; MacKay, Rebecca A.; Draper, Susan L.; Sudbrack, Chantal K.; Nathal, Michael V.


    The mechanical properties of several cast blade superalloys and one powder metallurgy disk superalloy were assessed for potential use in a dual alloy hybrid disk concept of joined dissimilar bore and web materials. Grain size was varied for each superalloy class. Tensile, creep, fatigue, and notch fatigue tests were performed at 704 to 815 degC. Typical microstructures and failure modes were determined. Preferred materials were then selected for future study as the bore and rim alloys in this hybrid disk concept. Powder metallurgy superalloy LSHR at 15 micron grain size and single crystal superalloy LDS-1101+Hf were selected for further study, and future work is recommended to develop the hybrid disk concept.

  5. Electrical stimulation and muscle strengthening

    Dehail, P; Duclos, C; Barat, M


    ...: muscular or neuromuscular, electromyostimulation, electrical stimulation, strengthening, strength training, immobilization, muscle dystrophy, bed-rest, bed-bound, knee or hip surgery, postoperative...

  6. Phosphorus derivatives of salicylic acid

    Chvertkina, L. V.; Khoklov, P. S.; Mironov, Vladimir F.


    The present state of work on the methods of synthesis, chemical properties, and practical applications of phosphorus-containing derivatives of salicylic acid has been reviewed. The characteristics of the chemical transformations of cyclic and acyclic phosphorus derivatives of salicylic acid related to the coordination state of the phosphorus atom have been examined. The bibliography includes 158 references.

  7. Phosphorus Deficiency in Ducklins

    CuiHengmin; LuoLingping


    20 one-day-old Tianfu ducklings were fed on a natural diet deficient in phosphorus(Ca 0.80%,P 0.366%)for three weeks and examined for signs and lesions.Signs began to appear at the age of one week,and became serous at two weeks.13 ducklings died during the experiment.Morbidity was 100% and mortality was 65%.The affected ducklings mainly showed leg weakness,severe lamencess,deprssion,lack of appetite and stunted growth,The serum alkaline phosphatase activities increased markedly.The serum phosphorus concentration,tibial ash,ash calcium and phosphorus content decreased obviously.At necropsy,maxillae and ribe were soft,and the latter was crooked.Long ones were soft and broke easily.The hypertrophic zone of the growth-plate in the epiphysis of long ones was lengthened and osteoid tissue increased in the metaphyseal spongiosa histopathologically.The above mentioned symptoms and lesions could be prevented by adding phosphorus to the natural deficient diet(up to 0.65%),The relationship between lesions and signs,pathomorphological characterisation and pathogensis were also discussed in this paper.

  8. Rapid preparation of ceramic moulds for medium-sized superalloy castings with magnesia-phosphate-bonded bauxite-mullite investments

    Li Tingzhong


    Full Text Available Phosphate-bonded investments have already been widely utilized in dental restoration and micro-casting of artistic products for its outstanding rapid setting and high strength. However, the rapid setting rate of investment slurry has up to now been a barrier to extend the use of such slurry in preparation of medium-sized ceramic moulds. This paper proposes a new process of rapid fabrication of magnesia-phosphate-bonded investment ceramic moulds for medium-sized superalloy castings utilizing bauxite and mullite as refractory aggregates. In order to determine the properties of magnesia-phosphate-bonded bauxite-mullite investments (MPBBMI, a series of experiments were conducted, including modification of the workable time of slurry by liquid(mL/powder(g(L/P ratio and addition of boric acid as retard agent and sodium tri-polyphosphate (STP as strengthening agent, and adjustment of bauxite (g/mullite(g(B/M ratio for mechanical strength. Mechanical vibration was applied to improve initial setting time and fluidity when pouring investment slurry; then an intermediate size ceramic mould for superalloy castings was manufactured by means of this rapid preparing process with MPBBMI material. The results showed that the MPBBMI slurry exhibits proper initial setting time and excellent fluidity when the L/P ratio is 0.64 and the boric acid content is 0.88wt.%. The fired specimens made from the MPBBMI material demonstrated adequate compression strength to withstand impact force of molten metal when the B/M ratio is 0.89 and the STP content is 0.92wt.%. The experimental results confirmed the feasibility of the proposed rapid fabricating process for medium-sized ceramic moulds with MPBBMI material by appropriate measures.

  9. High-temperature-oxidation-induced ordered structure in Inconel 939 superalloy exposed to oxy-combustion environments

    Zhu, Jingxi; Wise, Adam; Nuhfer, Thomas; Holcomb, Gordon R; Jablonski, Paul D; Sridhar, Seetharaman; Laughlin, David E


    In the integrated oxy-fuel combustion and turbine power generation system, turbine alloys are exposed to high temperature and an atmosphere comprised of steam, CO2 and O2. While surface and internal oxidation of the alloy takes place, the microstructure in the subsurface region also changes due to oxidation that results in the loss of the strengthening precipitates. In an earlier study of the oxidation of Inconel 939 Ni-based superalloy exposed to oxy-fuel combustion environment for up to 1000 hours, a high-temperature-oxidation-induced phase transformation in the sub-surface region was noticed and a two-phase region formed at the expense of strengthening γ' phase. While one of the two phases was identified as the Ni-matrix (γ solid solution, face-center-cubic) phase, the other product phase remained unidentified. In this study, the crystal structure of the unknown phase and its orientation relationship with the parent Ni-matrix phase was investigated through electron diffraction and high-resolution transmission electron microscopy. It was determined that the crystal structure of the unknown phase could be modeled as a ternary derivative of the ordered η-Ni3Ti phase (D024) structure with lattice parameters of a = 0.5092 nm and c = 0.8336 nm, α = 90º, β = 90º and γ = 120º.

  10. Effect of Notches on Creep-Fatigue Behavior of a P/M Nickel-Based Superalloy

    Telesman, Jack; Gabb, Timothy P.; Ghosn, Louis J.; Gayda, John, Jr.


    A study was performed to determine and model the effect of high temperature dwells on notched low cycle fatigue (NLCF) and notch stress rupture behavior of a fine grain LSHR powder metallurgy (PM) nickel-based superalloy. It was shown that a 90 second dwell applied at the minimum stress (min dwell) was considerably more detrimental to the NLCF lives than similar dwell applied at the maximum stress (max dwell). The short min dwell NLCF lives were shown to be caused by growth of small oxide blisters which caused preferential cracking when coupled with high concentrated notch root stresses. The cyclic max dwell notch tests failed mostly by a creep accumulation, not by fatigue, with the crack origin shifting internally to a substantial distance away from the notch root. The classical von Mises plastic flow model was unable to match the experimental results while the hydrostatic stress profile generated using the Drucker-Prager plasticity flow model was consistent with the experimental findings. The max dwell NLCF and notch stress rupture tests exhibited substantial creep notch strengthening. The triaxial Bridgman effective stress parameter was able to account for the notch strengthening by collapsing the notched and uniform gage geometry test data into a singular grouping.

  11. Microstructural evolution and castability prediction in newly designed modern third-generation nickel-based superalloys

    Naffakh-Moosavy, Homam


    The present research aims to establish a quantitative relation between microstructure and chemical composition (i.e., Ti, Al, and Nb) of newly designed nickel-based superalloys. This research attempts to identify an optimum microstructure at which the minimum quantities of γ/γ' and γ/γ″ compounds are achieved and the best castability is predicted. The results demonstrate that the highest quantity of intermetallic eutectics (i.e., 41.5wt%) is formed at 9.8wt% (Ti + Al). A significant quantity of intermetallics formed in superalloy 1 (with a composition of γ - 9.8wt% (Ti + Al)), which can deteriorate its castability. The type and morphology of the eutectics changed and the amount considerably decreased with decreasing Ti + Al content in superalloy 2 (with a composition of γ - 7.6wt% (Ti + Al), 1.5wt% Nb). Thus, it is predicted that the castability would improve for superalloy 2. The same trend was observed for superalloy 4 (with a composition of γ - 3.7wt% (Ti + Al), 4.4wt% Nb). This means that the amount of Laves increases with increasing Nb (to 4.4wt%) and decreasing Ti + Al (to 3.7wt%) in superalloy 4. The best castability was predicted for superalloy 3 (with a composition of γ - 5.7wt% (Ti + Al), 2.8wt% Nb).

  12. Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

    Chong-Lin, Jia; Chang-Chun, Ge; Qing-Zhi, Yan


    Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming. Project supported by the National Natural Science Foundation of China (Grant Nos. 50974016 and 50071014).

  13. Hot deformation behavior of delta-processed superalloy 718

    Wang, Y., E-mail: [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); School of Aeronautics and Astronautics, Central South University, Changsha 410083 (China); Shao, W.Z.; Zhen, L.; Zhang, B.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)


    Research highlights: {yields} The peak stress for hot deformation can be described by the Z parameter. {yields} The grain size of DRX was inversely proportional to the Z parameter. {yields} The dissolution of {delta} phases was greatly accelerated under hot deformation. {yields}The {delta} phase stimulated nucleation can serve as the main DRX mechanism. - Abstract: Flow stress behavior and microstructures during hot compression of delta-processed superalloy 718 at temperatures from 950 to 1100 deg. C with strain rates of 10{sup -3} to 1 s{sup -1} were investigated by optical microscopy (OM), electron backscatter diffraction (EBSD) technique and transmission electron microscopy (TEM). The relationship between the peak stress and the deformation conditions can be expressed by a hyperbolic-sine type equation. The activation energy for the delta-processed superalloy 718 is determined to be 467 kJ/mol. The change of the dominant deformation mechanisms leads to the decrease of stress exponent and the increase of activation energy with increasing temperature. The dynamically recrystallized grain size is inversely proportional to the Zener-Hollomon (Z) parameter. It is found that the dissolution rate of {delta} phases under hot deformation conditions is much faster than that under static conditions. Dislocation, vacancy and curvature play important roles in the dissolution of {delta} phases. The main nucleation mechanisms of dynamic recrystallization (DRX) for the delta-processed superalloy 718 include the bulging of original grain boundaries and the {delta} phase stimulated DRX nucleation, which is closely related to the dissolution behavior of {delta} phases under certain deformation conditions.

  14. Pulsed laser-assisted machining of Inconel 718 superalloy

    Azhdari Tadavani, Soheila; Shoja Razavi, Reza; Vafaei, Reza


    Nickel-based superalloys including Inconel 718(IN718) are widely used in aerospace industries due to their superior high temperature strength, toughness, and corrosion resistance. These alloys are difficult to machine mainly because of their low thermal conductivity and high work hardening rate, which cause steep temperature gradient and high cutting forces at the tool edge. The application of laser assisted machining is the subject of many new researches since shear forces; surface coarsening and tool wear are reduced. The aim of this investigation was to evaluate laser assisted machining behavior of a 718 Inconel superalloy from the view point of machining specific energy, surface roughness, tool wear and chip appearance. Experimental apparatuses used included optical and scanning electron microscopy, spark emission spectroscopy, and EDS analysis. The results indicated that increasing the temperature to about 540 °C just ahead of primary shear zone, can result in 35% reduction of machining specific energy, in comparison with conventional machining. Furthermore, surface coarsening and tool wear were reduced by 22% and 23% respectively. Flank wear was the main deteriorating factor on cutting tools during laser assisted machining. SEM micrographs indicated that increase in temperature has no noticeable effect on finished workpiece surface. Analysis of variance obtained from regression analysis indicated that frequency of laser beam has the most influential effect on temperature. The optimum conditions for laser assisted machining of 718 superalloy is suggested as follows: 80 Hz frequency, 400 W power, 24 m/min cutting speed, and 0.052 mm/rev feed rate along with 540 °C temperature, 2.51 J/mm2 machining specific energy and 130 N cutting force.

  15. Fatigue Behavior and Deformation Mechanisms in Inconel 718 Superalloy Investigated


    The nickel-base superalloy Inconel 718 (IN 718) is used as a structural material for a variety of components in the space shuttle main engine (SSME) and accounts for more than half of the total weight of this engine. IN 718 is the bill-of-material for the pressure vessels of nickel-hydrogen batteries for the space station. In the case of the space shuttle main engine, structural components are typically subjected to startup and shutdown load transients and occasional overloads in addition to high-frequency vibratory loads from routine operation. The nickel-hydrogen battery cells are prooftested before service and are subjected to fluctuating pressure loads during operation. In both of these applications, the structural material is subjected to a monotonic load initially, which is subsequently followed by fatigue. To assess the life of these structural components, it is necessary to determine the influence of a prior monotonic load on the subsequent fatigue life of the superalloy. An insight into the underlying deformation and damage mechanisms is also required to properly account for the interaction between the prior monotonic load and the subsequent fatigue loading. An experimental investigation was conducted to establish the effect of prior monotonic straining on the subsequent fatigue behavior of wrought, double-aged, IN 718 at room temperature. First, monotonic strain tests and fully-reversed, strain-controlled fatigue tests were conducted on uniform-gage-section IN 718 specimens. Next, fully reversed fatigue tests were conducted under strain control on specimens that were monotonically strained in tension. Results from this investigation indicated that prior monotonic straining reduced the fatigue resistance of the superalloy particularly at the lowest strain range. Some of the tested specimens were sectioned and examined by transmission electron microscopy to reveal typical microstructures as well as the active deformation and damage mechanisms under each of

  16. Effects of Hf and B on high temperature low stress creep behavior of a second generation Ni-based single crystal superalloy DD11

    Zhao, Y.S. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Zhang, J.; Luo, Y.S. [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Li, J. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); NCS Testing Technology Co., Ltd., Beijing 100081 (China); Tang, D.Z., E-mail: [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)


    The as-cast and heat-treated microstructures and high temperature creep properties have been investigated in four experimental Ni-based single crystal superalloys containing various levels of Hf addition (0–0.4 wt%) and B addition (0–0.02 wt%). The experimental results indicated that the creep rupture life showed an improvement with individual addition of Hf, but it was decreased with individual addition of B. The elemental partitioning ratio and interfacial dislocation spacing of γ/γ′ were obviously changed with individual Hf or B additions. Meanwhile, the formation of secondary phases, such as the blocky MC carbide, script-like shape M{sub 3}B{sub 2} phases, was observed in the creep samples, which was also closely related to the high temperature creep behaviors. The high volume fraction of residual (γ+γ′) eutectics was mainly attributed to the significant decrease of creep rupture life for the present experimental alloy containing both Hf and B additions. This study is helpful to better understand Hf and B's role of strengthening mechanism and to optimize Hf and B additions in single crystal superalloys.

  17. Responses of Legumes to Phosphorus Deficiency


    Phosphorus deficiency is a universal problem in most world soils. Furthermore, of all nutrients, shortage of phosphorus has the biggest impact on legumes, therefore, lots of studies were carried out for identifying responses of legumes to shortage of phosphorus. They concluded that to maintain improved growth under phosphorus deficiency conditions plants develop two major mechanisms: (i) Phosphorus acquisition (root morphology, root exudation and phosphorus uptake mechanisms), (ii) Phosphorus utilization (internal mechanisms associated with better use of absorbed phosphorus at cellular level). The aim of this brief review is to elucidate root morphological changes and rhizophere acidification to phosphorus deficiency.

  18. Characterization and sonochemical synthesis of black phosphorus from red phosphorus

    Aldave, Sandra H.; Yogeesh, Maruthi N.; Zhu, Weinan; Kim, Joonseok; Sonde, Sushant S.; Nayak, Avinash P.; Akinwande, Deji


    Phosphorene is a new two-dimensional material which is commonly prepared by exfoliation from black phosphorus bulk crystals that historically have been synthesized from white phosphorus under high-pressure conditions. The few layers of phosphorene have a direct band gap in the range of 0.3-2 eV and high mobility at room temperature comparable to epitaxial graphene. These characteristics can be used for the design of high speed digital circuits, radio frequency circuits, flexible and printed systems, and optoelectronic devices. In this work, we synthesized black phosphorus from red phosphorus, which is a safer solid precursor, using sonochemistry. Furthermore, via a variety of microscopy and spectroscopy techniques, we report characterization results of the sonochemically synthesized black phosphorus in addition to the commercial black phosphorus. Finally, we describe the air stability of black phosphors and the crystalline structure of the synthesized material. This is the first result of sonochemical or solution-based synthesis of black phosphorus based on readily available low-cost red phosphorus. This solution-based synthesis of black phosphorus is suitable for printable applications of nanomaterial.

  19. Effect of Zr addition on precipitates in K4169 superalloy

    Liu Jie


    Full Text Available In order to investigate the effect of Zr addition on the precipitations of K4169 superalloy, a manual electric arc furnace was used to prepare the superalloy with different Zr addition from 0.03wt.% to 0.07wt%. After standard heat treatment and long-time aging, the microstructures of the alloys were observed using XRD, SEM and TEM. The results show that Zr not only inhibits the precipitation of Laves phase at the grain boundary, but also significantly promotes the precipitation of earlobe-like γ′and γ″ phases. After long time aging at 680 ℃ for 500 h, the γ″phase grows up obviously and forms a γ′/γ′′clad microstructure when the Zr addition is 0.03 wt.%. A large number of fine orbed γ′particles precipitate in the grains and some γ″phase transforms to disk-like δ phase when the Zr addition increases to 0.05wt.%. The nano-polycrystalline γ′phase precipitates in the grains and there is a little δ phase when the Zr addition is 0.07wt.%. As the Zr addition increases, the amount of Laves phase at the grain boundary decreases at first, and then increases and forms flaky morphology.

  20. Recrystallization of Single Crystal Nickel-Based Superalloy

    ZHANG Bing; TAO Chun-hu; LU Xin; LIU Chang-kui; HU Chun-yan; BAI Ming-yuan


    A series of experiments of investigating the recrystallization of single crystal DD3 superalloy were carried out. The threshold temperature for recrystallization and the effect of annealing temperature on recrystaUization were studied. The results show that the threshold temperature for recrystallization of the shot-peened DD3 samples is be-tween 1 000 ℃ and 1 050℃ under the condition of annealing for 2 h, and the recrystallization depth increases with the rise of the annealing temperature. Below 1 150 ℃, the recrystallization depth increases slowly with the tempera-ture climbing, while above 1 150 ℃, the recrystallization depth increases quickly with the rise of the temperature. The solution of the γ' phase is a critical factor of the recrystallization behavior of DD3 superalloy. In addition, the ki-netics and microstructural evolution of recrystallization at 1 200 ℃ were also studied. It is found that the recrystalli-zation progresses rapidly at 1 200℃ through the growth of fully developed recrystallized grains, and the recrystalli-zation process on the shot-peened surface is similar to that of wrought materials, including nucleation of reerystalliza-tion, growth of new grains into the matrix, and growth of new grains by swallowing up each other.

  1. Sustainable Phosphorus Measures: Strategies and Technologies for Achieving Phosphorus Security

    Stuart White


    Full Text Available Phosphorus underpins the world’s food systems by ensuring soil fertility, maximising crop yields, supporting farmer livelihoods and ultimately food security. Yet increasing concerns around long-term availability and accessibility of the world’s main source of phosphorus—phosphate rock, means there is a need to investigate sustainable measures to buffer the world’s food systems against the long and short-term impacts of global phosphorus scarcity. While the timeline of phosphorus scarcity is contested, there is consensus that more efficient use and recycling of phosphorus is required. While the agricultural sector will be crucial in achieving this, sustainable phosphorus measures in sectors upstream and downstream of agriculture from mine to fork will also need to be addressed. This paper presents a comprehensive classification of all potential phosphorus supply- and demand-side measures to meet long-term phosphorus needs for food production. Examples range from increasing efficiency in the agricultural and mining sector, to technologies for recovering phosphorus from urine and food waste. Such measures are often undertaken in isolation from one another rather than linked in an integrated strategy. This integrated approach will enable scientists and policy-makers to take a systematic approach when identifying potential sustainable phosphorus measures. If a systematic approach is not taken, there is a risk of inappropriate investment in research and implementation of technologies and that will not ultimately ensure sufficient access to phosphorus to produce food in the future. The paper concludes by introducing a framework to assess and compare sustainable phosphorus measures and to determine the least cost options in a given context.

  2. Strategy for Strengthening Farmer Groups by Institutional Strengthening

    Purbayu Budi Santoso


    Full Text Available Agriculture sector becomes a spotlight because this sector will be full of potential but the welfare of farmers who become the leading actor is not guaranteed and has a poor tendency. The purpose of this study is to formulate strategies to strengthen farmers' groups in order to create the marketing of the agricultural sector that benefit farmers. The method used to achieve this goal is to use a qualitative approach and Analytical Network Process. In addition to the secondary data obtained from several agencies, this study also uses primary data obtained by in-depth interviews and observations. This research results a priority of aspects of the institutional strengthening of farmer groups as well as priority issues and priorities of the solution of each aspect. In addition, the priority of alternative strategies resulted based on the problems and solutions that have been analyzed in order to solve the problems in the institutional strengthening of farmer groups in Demak.

  3. High temperature cyclic oxidation and hot corrosion behaviours of superalloys at 900°C

    Subhash Kamal; R Jayaganthan; S Prakash


    Oxidation and hot corrosion are serious problems in aircraft, marine, industrial, and land-base gas turbines. It is because of the usage of wide range of fuels coupled with increased operating temperatures, which leads to the degradation of turbine engines. To obviate these problems, superalloys, viz. Superni 75, Superni 718 and Superfer 800H superalloys (Midhani grade), are the prominent materials for the high temperature applications. It is very essential to investigate the degradation mechanism of superalloys due to oxidation and hot corrosion and substantiate the role of alloying elements for the formation of protective oxide films over the surface of the superalloys. Therefore, the present work investigates the oxidation and hot corrosion behaviour of superalloys exposed to air and molten salt (Na2SO4–60% V2O5) environment, respectively, at 900°C under cyclic conditions. The weight change measurements made on the superalloys during the experiments are used to determine the kinetics of oxidation and hot corrosion. X-ray diffraction (XRD), X-ray mapping and field emission scanning electron microscope (FESEM, FEI, Quanta 200F company) with EDAX Genesis software attachment, made in Czech Republic are used to characterize the corroded products of the superalloys. It is observed that the formation of scale rich in Cr2O3, NiO and spinel NiCr2O4 has contributed for the better oxidation and hot corrosion resistance of Superni 75; whereas relatively lesser hot corrosion resistance of Superfer 800H is due to the formation of non-protective oxides of iron and sulphides of iron and nickel. The parabolic rate constants calculated for the superalloys show that the corrosion rate is minimum in air as compared to molten salt environment.

  4. Additional thermal fatigue data on nickel- and cobalt-base superalloys, part 1

    Howes, M. A. H.


    The fluidized bed technique was used to measure the relative thermal fatigue resistance of twenty-one superalloys. Among the thirty-six variations of composition, solidification method, and surface protection the cycles to cracking differed by two to three orders of magnitude. Some alloys suffered serious weight losses and oxidation. Thermal fatigue data, oxidation, and dimensional changes are reported. The types of superalloys are identified.

  5. Superalloys 1984; Proceedings of the Fifth International Symposium, Champion, PA, October 7-11, 1984

    Radavich, J.F.; Gell, M.; Kortovich, C.S.; Bricknell, R.H.; Kent, W.B.


    The papers presented in this volume provide an overview of original research, development, and applications work on iron, cobalt, and nickel superalloys intended for elevated temperature usage. Topics discussed include polycrystalline castings and properties; directionally solidified and single crystal alloys and properties; powder processing, properties, and products; and advances in processing. The discussion also covers new alloys and alloying effects as well as the environmental behavior of superalloys and fracture mechanics.

  6. A Method of Stray Grain Suppression for Single-Crystal Superalloy During Seed Melt-Back

    Xuan, Weidong; Lan, Jian; Liu, Huan; Li, Chuanjun; Zhong, Yunbo; Ren, Xingfu; Li, Xi; Cao, Guanghui; Ren, Zhongming


    The suppression of stray grains during seed melt-back of single-crystal superalloy through thermal resistance technique has been investigated based on both experimental observations and numerical simulation. The results indicate that the introduction of thermal resistance layer significantly suppresses the stray grain formation of single-crystal superalloy. Based on both theoretical analysis and numerical simulation, above results should be attributed to the decrease of radial heat transfer of sample in the thermal resistance layer.

  7. Gamma Prime Morphology and Creep Properties of Nickel Based Superalloys With Platinum Group Metal Additions (Preprint)


    creep resistance. Polycrystalline superalloy MAR - M247 can sustain a creep rate of 10-8 s-1 at 982°C at a stress of 172 MPa [44], while the alloys...Nathal, R.D. Maier, and L.J. Ebert, “The Influence of Cobalt on the Tensile and Stress Rupture Properties of the Nickel-Base Superalloy MAR - M247 ,” Metallurgical Transactions A, 13 (A) (1982), 1767-1774.           10

  8. A Coupled Creep-Plasticity Model for Residual Stress Relaxation of a Shot-Peened Nickel-Base Superalloy


    Superalloys for Turbine Discs ,” Journal of the Minerals, Metals & Materials Society (JOM), January 1999, pp. 14-17. 48. Fecht, H., and Furrer, D...Processing of Nickel-Base Superalloys for Turbine Engine Disc Applications,” Advanced Engineering Materials, Vol. 2, No. 12, 2000, pp. 777-787. 49...and McLean, M. “Tension-Compression creep asymmetry in a turbine disc superalloy : roles of internal stress and thermal ageing,” Acta Materialia, 52

  9. A Coupled Creep Plasticity Model for Residual Stress Relaxation of a Shot Peened Nickel-Base Superalloy (Postprint)



  10. Characterization of oxide scales to evaluate high temperature oxidation behavior of Ni-20Cr coated superalloys

    Singh, H. [Mechanical Engineering Department, BBSB Engineering College, Fatehgarh Sahib 140407 (India)], E-mail:; Puri, D.; Prakash, S. [Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee 247 667 (India); Maiti, Rabindranath [Central Research Facilities, Indian Institute of Technology Kharaghpur, Kharaghpur (India)


    Modern thermal spray processes such as plasma spraying are usually considered to deposit high-chromium, nickel-chromium coatings onto the superalloys to enhance their high temperature oxidation resistance. The purpose of these coatings is to form long-lasting oxidation protective scales. In the current investigation, Ni-20Cr alloy powder was deposited on three Ni-base superalloys; Superni 75, Superni 600 and Superni 601 by shrouded plasma spray process. Oxidation kinetics was established for the uncoated as well as the coated superalloys in air at 900 deg. C under cyclic conditions for 50 cycles by thermogravimetric technique. Each cycle consisted of 1 h heating followed by 20 min of cooling in air. All the coated superalloys nearly followed the parabolic rate law of oxidation. X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive X-ray (SEM/EDAX) techniques were used to characterise the oxide scales. The coating was found to be successful in maintaining its integrity with the superalloy substrates in all the cases. The oxide scales formed on the oxidized coated superalloys were found to be intact and spallation-free in general. The XRD analysis revealed the presence of phase like NiO, Cr{sub 2}O{sub 3} and NiCr{sub 2}O{sub 4} in the oxide scales. The XRD results were further supported by the SEM/EDAX analyses.

  11. Simulation of oxidation-nitridation-induced microstructural degradation in a cracked Ni-based superalloy at high temperature

    Yuan Kang


    Full Text Available In turbine engines, high temperature components made of superalloys may crack in a creep process during service. With the inward flux of the gases, e.g. oxygen and nitrogen, along those cracks, the microstructure of the superalloy substrate nearby the cracks may degrade by internal oxidation and nitridation. The aim of this study is to investigate and simulate the oxidation-nitridation-induced microstructural degradation in superalloys by taking a variant of Ni-based superalloy IN-792 as a sample. After the creep testing of the superalloy in air, the microstructures on the cross section of the superalloy were analysed in a scanning electron microscope, equipped with energy/wavelength dispersive systems. Internal oxidation and nitridation, presenting by Al/Ti oxides and nitrides, were observed under a porous and even cracked Cr-oxide scale which was formed on the superalloy surface or along the creep cracks connecting the superalloy surface. Meanwhile, the reinforcing γ′ precipitates were depleted. Such oxidation-nitridation-induced microstructural degradation was simulated by using an oxidation-diffusion model, focusing the diffusion of the alloying elements in metallic phases of the superalloy.

  12. Dislocation Decorrelation and Relationship to Deformation Microtwins during Creep of a Gamma’ Precipitate Strengthened Ni-based Superalloy


    Z39-18 strain rate deformation mode, in contrast to the high tem- perature, low strain rate creep conditions that have been observed in these alloys ...Co, Cr , Al and Ti as the major alloying elements, is given elsewhere [24]. The disk forging was subjected to a proprietary two step supersol- vus...Mills MJ. Scripta Mater 2006;55:727. [28] Wlodek ST. In: Fuchs GE, Dannemann KA, Deragon TA, editors. Long term stability of high temperature


    Y.Z. Lan; S. Zhang; J.K. Wang; R. W. Smith


    Steel slag is a byproduct produced in large amounts in the steel-making process. It is an important resource that can be effectively utilized. An experiment was described in which steel slag was tested as an adsorbent for the removal of phosphorus from waste water. Phosphorus removal depended on the amount of steel slag added, the pH value, the contact time, and the initial concentration. Under laboratory conditions when the added slag was 7.5g/L, the contact time 2h, and the pH value was equivalent to 6.5, over 99% of the phosphorus was removed; the experimental data on steel slag adsorption of phosphorus in the water fitted the Freundlich isotherm model. Steel slag was found to be very effective in adsorbing phosphorus.

  14. Influence of Mechanical Activation on Acid Leaching Dephosphorization of High-phosphorus Iron Ore Concentrates

    De-qing ZHU; Hao WANG; Jian PAN; Cong-cong YANG


    High pressure roll grinding (HPRG)and ball milling were compared to investigate the influence of me-chanical activation on the acid leaching dephosphorization of a high-phosphorus iron ore concentrate,which was man-ufactured through magnetizing roasting-magnetic separation of high-phosphorus oolitic iron ores.The results indica-ted that when high-phosphorus iron ore concentrates containing 54·92 mass% iron and 0·76 mass% phosphorus were directly processed through acid leaching,iron ore concentrates containing 55·74 mass% iron and 0·33 mass%phosphorus with an iron recovery of 84·64% and dephosphorization of 63·79% were obtained.When high-phosphor-us iron ore concentrates activated by ball milling were processed by acid leaching,iron ore concentrates containing 56·03 mass% iron and 0·21 mass% phosphorus with an iron recovery of 85·65% and dephosphorization of 77·49%were obtained.Meanwhile,when high-phosphorus iron ore concentrates activated by HPRG were processed by acid leaching,iron ore concentrates containing 58·02 mass% iron and 0·10 mass% phosphorus were obtained,with the iron recovery reaching 88·42% and the dephosphorization rate reaching 88·99%.Mechanistic studies demonstrated that ball milling can reduce the particle size,demonstrating a prominent reunion phenomenon.In contrast,HPRG pretreatment contributes to the formation of more cracks within the particles and selective dissociation of iron and P bearing minerals,which can provide the favorable kinetic conditions to accelerate the solid-liquid reaction rate.As such,the crystal structure is destroyed and the surface energy of mineral particles is strengthened by mechanical ac-tivation,further strengthening the dephosphorization.

  15. Laser engineered net shaping of Co-based superalloys

    XUE Chun-fang; DAI Yao; TIAN Xin-li


    Laser engineered net shaping(LENS) process was investigated using Co-based superalloy powder with a high power continuous wave CO2 laser. Thin wall part with smooth surface was obtained by LENS of layer-by-layer deposition of the powder materials. This thin wall sample was tested for metallographic examinations, micro-hardness, X-ray diffraction and mechanical property test. Microstructural results show that the layers possess rapid solidification microstructural feature, fine dendritic crystal and M7C3-type carbides (essentially chromium-rich carbide) dispersed in the γ(Co,Cr) phase matrix. Dendrite spacing as well as the solidification mode can be controlled through control process parameters. In addition, this microstructural feature of the as-formed Co-base sample leads to an evident hardening and a superior tensile strength and toughness.

  16. Phase transformations and microstructure of IN-713C nickel superalloy

    F. Binczyk


    Full Text Available The study presents the results of investigations of phase transformations taking place during melting and solidification and ofmicrostructural examinations carried out on the family of IN 713C nickel superalloys. Examinations were carried out by the method ofthermal analysis (ATD and differential scanning calorimetry (DSC. It has been concluded that the method of thermal analysis (ATDenables more precise assessment of the precipitation of the primary phases of a low value of the solidification enthalpy. The advantage ofDSC is the possibility of determination of the value of the heat (enthalpy of phase transformations during alloy melting and solidification. The measured parameters of Tlik and Tsol are comparable for both methods. Microstructural examinations have confirmed the phenomena accompanying phase transformations, i.e. the precipitation of primary carbides, the solidification of y' phase matrix and carbide eutectic, and the formation of y’ phase in solid state.

  17. N18, powder metallurgy superalloy for disks: Development and applications

    Guedou, J.Y.; Lautridou, J.C.; Honnorat, Y. (SNECMA, Evry (France). Materials and Processes Dept.)


    The preliminary industrial development of a powder metallurgy (PM) superalloy, designated N18, for disk applications has been completed. This alloy exhibits good overall mechanical properties after appropriate processing of the material. These properties have been measured on both isothermally forged and extruded billets, as well as on specimens cut from actual parts. The temperature capability of the alloy is about 700 C for long-term applications and approximately 750 C for short-term use because of microstructural instability. Further improvements in creep and crack propagation properties, without significant reduction in tensile strength, are possible through appropriate thermomechanical processing, which results in a large controlled grain size. Spin pit tests on subscale disks have confirmed that the N18 alloy has a higher resistance than PM Astrology and is therefore an excellent alloy for modern turbine disk applications.

  18. The characteristics of serrated flow in superalloy IN738LC

    Sharghi-Moshtaghin, Reza [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of); Department of Materials Science and Engineering, Case Western Reserve University, Cleveland, OH 44106 (United States)], E-mail:; Asgari, Sirous [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of)


    Serrated flow was investigated in superalloy IN738LC, a nickel-base {gamma}' age-hardened alloy. In this material serrated flow appeared between 350 and 450 deg. C and strain rate of (8.77 x 10{sup -5} to 8.77 x 10{sup -3}) s{sup -1}. Activation energy for this process was calculated to be 0.69-0.86 eV which is in good agreement with the values reported for similar alloys. Results show that the diffusion rate of substitutional solute atoms at this temperature range is too low to cause this effect. This suggests that the interaction of solute atoms and moving dislocation is responsible for the observed serrated flow in this alloy.

  19. Supersolidus Liquid Phase Sintering Modeling of Inconel 718 Superalloy

    Levasseur, David; Brochu, Mathieu


    Powder metallurgy of Inconel 718 superalloy is advantageous as a near-net shape process for complex parts to reduce the buy-to-fly ratio and machining cost. However, sintering Inconel 718 requires the assistance of supersolidus liquid formation to achieve near full density and involves the risk of distortion at high temperatures. The present work is focused on modeling the onset of sintering and distortion as a function of temperature, grain size, and part geometry for Inconel 718. Using experimental sintering results and data available in the literature, the supersolidus liquid phase sintering of Inconel 718 was modeled. The model was used to define a processing window where part distortion would be avoided.

  20. Macro- and microhardness of IN-713C nickel superalloy constituents

    F. Binczyk


    Full Text Available The results of investigations of the effect of modification and cooling rate on the macrohardness of castings and microhardness of phase constituents in IN-713C nickel superalloy were described. As an inoculant, cobalt aluminate CoAl2O4 in composition with aluminium powder and colloidal silica was used. Changes in the cooling rate were obtained using a cast stepped test piece with steps of 6, 11 and 17 mm thickness. Macrohardness of the cast test piece steps was measured by Brinell technique, while Vickers method was used to measure the microhardness of γ and γ’ phases present in the alloy matrix, as well as the hardness of eutectic carbide precipitates.A significant effect of the cooling rate and modification treatment on the results of the measurements was stated, and difficulties in performing correctly the microhardness measurements due to the precipitates dimensions, especially after the modification treatment, were highlighted.

  1. Creep curve modelling of a conventionally cast nickel base superalloy

    Lupinc, V.; Maldini, M. [CNR - IENI, Milan (Italy); Poggio, E.; Vacchieri, E. [Ansaldo Energia S.p.A., Genoa (Italy)


    Constant load creep tests on Rene 80, a nickel base superalloy for gas turbine blade application, were run in the temperature interval 800-950 C with applied stresses producing rupture times up to 1000 h. Creep curves are generally dominated by a long accelerating/tertiary creep that follows a relatively small decelerating/primary creep. No steady state stage has been observed. Analysis of the creep curves has shown that a single damage parameter can describe the long accelerating/tertiary state in the explored temperature range. The damage appears to be dependent on the accumulated creep strain and, as a first approximation, independent on the applied stress and temperature. The whole creep curve, primary and tertiary stages, has been modelled by a simple set of coupled differential equations obtained using the formalism of the Continuum Damage Mechanics. The proposed set of equations has an analytical solution, strain vs. time, for creep curves at constant temperature and stress. (orig.)


    Alberto JIMÉNEZ


    Full Text Available Stability detection in machining processes is an essential component for the design of efficient machining processes. Automatic methods are able to determine when instability is happening and prevent possible machine failures. In this work a variety of methods are proposed for detecting stability anomalies based on the measured forces in the radial turning process of superalloys. Two different methods are proposed to determine instabilities. Each one is tested on real data obtained in the machining of Waspalloy, Haynes 282 and Inconel 718. Experimental data, in both Conventional and High Pressure Coolant (HPC environments, are set in four different states depending on materials grain size and Hard-ness (LGA, LGS, SGA and SGS. Results reveal that PCA method is useful for visualization of the process and detection of anomalies in online processes.



    The superplasticity and diffusion bonding of IN718 superalloy were studied in this article. The strain rate sensitivity index m was obtained at different temperatures and various initial strain rates using the tensile speed mutation method; m reached its maximum value 0.53 at an initial strain rate of 1 ×10-4s-1 at 1253K. The diffusion bonding parameters, including the bonding temperature T,pressure p, and time t, affected the mechanism of joints. When the bonded specimen with 25μm thick nickel foil interlayer was tensile at room temperature, the shear fracture of the joints with nickel foil interlayer took place at the IN718 part. Microstructure study was carried out with the bonded samples. The microstructure shows an excellent bonding at the interfaces. The optimum parameters for the diffusion bonding are: T= 1273-1323K, p = 20-30MPa, t = 45-60min.

  4. Tensile Strain Hardening Behavior and Fractography of Superalloy GH39

    WANG Hui


    Full Text Available The strain hardening behaviour and fractography of superalloy GH39 was investigated by tensile test at different strain rates. Results indicate that strain hardening behaviours are different during the deformation process. True stress-strain curve obeys the Hollomon relationship partly. The strain hardening exponentn in this stage is constant in the initial plastic stage. However, the value of n increased with true strain ε increasing when true strain is between 0.014 and 0.13. A lot of deformation twinning can be found, the twins and dislocations worked together to increase the value of n. The strain hardening exponent is increased lightly with the strain rate increasing, SEM observations show that in the case of low strain rate, the fracture mode is typical ductile, but there is a tendency from ductile to brittle fracture with increasing the strain rate.

  5. High Temperature Oxidation and Corrosion Properties of High Entropy Superalloys

    Te-Kang Tsao


    Full Text Available The present work investigates the high temperature oxidation and corrosion behaviour of high entropy superalloys (HESA. A high content of various solutes in HESA leads to formation of complex oxides, however the Cr and Al activities of HESA are sufficient to promote protective chromia or alumina formation on the surface. By comparing the oxidation and corrosion resistances of a Ni-based superalloy—CM247LC, Al2O3-forming HESA can possess comparable oxidation resistance at 1100 °C, and Cr2O3-forming HESA can exhibit superior resistance against hot corrosion at 900 °C. This work has demonstrated the potential of HESA to maintain surface stability in oxidizing and corrosive environments.

  6. Virtual phosphorus ore requirement of Japanese economy.

    Matsubae, Kazuyo; Kajiyama, Jun; Hiraki, Takehito; Nagasaka, Tetsuya


    Phosphorus is indispensable for agricultural production. Hence, the consumption of imported food indirectly implies the import of phosphorus resources. The global consumption of agricultural products depends on a small number of ore-producing countries. For sustainable management of phosphorus resources, the global supply and demand network should be clarified. In this study, we propose the virtual phosphorus ore requirement as a new indicator of the direct and indirect phosphorus requirements for our society. The virtual phosphorus ore requirement indicates the direct and indirect demands for phosphorus ore transformed into agricultural products and fertilizer. In this study, the virtual phosphorus ore requirement was evaluated for the Japanese economy in 2005. Importantly, the results show that our society requires twice as much phosphorus ore as the domestic demand for fertilizer production. The phosphorus contained in "eaten" agricultural products was only 12% of virtual phosphorus ore requirement.

  7. Isothermal Oxidation Comparison of Three Ni-Based Superalloys

    Mallikarjuna, H. T.; Richards, N. L.; Caley, W. F.


    Ni-based superalloys are used for high-temperature components of gas turbines in both industrial and aerospace applications due to their ability to maintain dimensional stability under conditions of high stress and strain. The oxidation resistance of these alloys often dictates their service lifetime. This study focuses on the isothermal oxidation behavior of three Ni-based superalloys, namely, polycrystalline cast IN738LC, single-crystal N5, and a ternary Ni-Fe-Cr (TAS) powder metallurgy alloy. The isothermal oxidation tests were conducted at 900 °C in the static air up to 1000 h, and the specific aspects studied were the oxidation behavior of these chromia-forming and alumina-forming alloys that are used extensively in industry. In particular, the behavior of oxide scale growth and subsurface changes were analyzed in detail using various techniques such as SEM, EDS, and AFM. From the isothermal oxidation kinetics, the oxidation rate constant, k p, was calculated for each alloy and found to be; k p = 2.79 × 10-6 mg2 cm-4 s-1 for IN738LC, k p = 1.42 × 10-7 mg2 cm-4 s-1 for N5 and k p = 1.62 × 10-7 mg2 cm-4 s-1 for TAS. Based on a microstructural analysis, IN738LC exhibited a continuous dense outer scale of Cr2O3 and discontinuous inner scale of Al2O3, whereas N5 and TAS showed a dense outer scale of Al2O3 alone. The results suggested that the N5 and PM-TAS alloys are more oxidation resistant than the IN738LC under these conditions.

  8. The Improvement of Oxidation Resistance of a Re-Based Diffusion Barrier/Ni–Al Coating on the Single-Crystal Ni-Based TMS-82+ Superalloy

    Wu, Y.; Wang, Y.M.; Song, G.M.; Li, X.W.


    Oxidation behavior of a Re-based diffusion barrier/Ni–Al coated single-crystal (SC) Ni-based TMS-82+ superalloy was studied to compare with those of the base and Ni–Al coated superalloys under cyclic air at 1150 °C for 200 h. The base superalloy showed a negative mass gain due to extensive oxide spa

  9. Effect of B, Zr, and C on Hot Tearing of a Directionally Solidified Nickel-Based Superalloy

    Grodzki, J.; Hartmann, N.; Rettig, R.; Affeldt, E.; Singer, R. F.


    The effect of the minor elements B, Zr, and C on the castability of a Nickel-based γ'-strengthened superalloy has been investigated. Tube-like specimens were prepared by directional solidification where the rigid ceramic core leads to hoop stresses and grain boundary cracking. It was found that an important improvement in castability can be achieved by adjusting the minor elemental composition. Too low C (≤0.15 pct) and too high B and Zr contents (≥0.05 pct) lead to material that is very prone to solidification cracking and should be avoided. The results cannot be rationalized on the basis of the current models for solidification cracking. Instead, pronounced hot tearing is observed to occur at high amounts of γ/ γ'-eutectic and high Zr contents. The critical film stage where dendrites at the end of solidification do not touch and are separated by thin liquid films must be avoided. How Zr promotes the film stage will be discussed in the paper.

  10. Determination of solute site occupancies within γ' precipitates in nickel-base superalloys via orientation-specific atom probe tomography.

    Meher, S; Rojhirunsakool, T; Nandwana, P; Tiley, J; Banerjee, R


    The analytical limitations in atom probe tomography such as resolving a desired set of atomic planes, for solving complex materials science problems, have been overcome by employing a well-developed unique and reproducible crystallographic technique, involving synergetic coupling of orientation microscopy with atom probe tomography. The crystallographic information in atom probe reconstructions has been utilized to determine the solute site occupancies in Ni-Al-Cr based superalloys accurately. The structural information in atom probe reveals that both Al and Cr occupy the same sub-lattice within the L12-ordered γ' precipitates to form Ni3(Al,Cr) precipitates in a Ni-14Al-7Cr (at%) alloy. Interestingly, the addition of Co, which is a solid solution strengthener, to a Ni-14Al-7Cr alloy results in the partial reversal of Al site occupancy within γ' precipitates to form (Ni,Al)3(Al,Cr,Co) precipitates. This unique evidence of reversal of Al site occupancy, resulting from the introduction of other solutes within the ordered structures, gives insights into the relative energetics of different sub-lattice sites when occupied by different solutes.

  11. Prebiotic phosphorus chemistry reconsidered

    Schwartz, A. W.; Orgel, L. E. (Principal Investigator)


    The available evidence indicates that the origin of life on Earth certainly occurred earlier than 3.5 billion years ago and perhaps substantially earlier. The time available for the chemical evolution which must have preceded this event is more difficult to estimate. Both endogenic and exogenic contributions to chemical evolution have been considered; i.e., from chemical reactions in a primitive atmosphere, or by introduction in the interiors of comets and/or meteorites. It is argued, however, that the phosphorus chemistry of Earth's earliest hydrosphere, whether primarily exogenic or endogenic in origin, was most likely dominated by compounds less oxidized than phosphoric acid and its esters. A scenario is presented for the early production of a suite of reactive phosphonic acid derivatives, the properties of which may have foreshadowed the later appearance of biophosphates.

  12. [Phosphorus intake and osteoporosis].

    Omi, N; Ezawa, I


    Phosphorus (P) is one of the most important nutrients for bone metabolism, such as calcium. In general, P intake is usually adequate in our daily diet, and there is a risk of over-consumption from processed food. On the other hand, Ca intake is not always adequate from the Japanese daily diet. When Ca/P is taken from the daily diet at a level of 0.5 - 2.0, the P intake level dose not affect intestinal Ca absorption. Therefore, it is important not only to pay attention to preventing the over-consumption of P, but also to obtain a sufficient intake of Ca. For the prevention of osteoporosis, it is important to consume sufficient Ca and to maintain and appropriate Ca/P balance from diet.

  13. Electric Conductivity of Phosphorus Nanowires

    ZHANG Jing-Xiang; LI Hui; ZHANG Xue-Qing; LIEW Kim-Meow


    We present the structures and electrical transport properties of nanowires made from different strands of phosphorus chains encapsulated in carbon nanotubes. Optimized by density function theory, our results indicate that the conductance spectra reveal an oscillation dependence on the size of wires. It can be seen from the density of states and current-voltage curves that the structure of nanowires affects their properties greatly. Among them,the DNA-like double-helical phosphorus nanowire exhibits the distinct characteristic of an approximately linear I - V relationship and has a higher conductance than others. The transport properties of phosphorus nanowires are highly correlated with their microstructures.

  14. Superalloy Lattice Block Developed for Use in Lightweight, High-Temperature Structures

    Hebsur, Mohan G.; Whittenberger, J. Daniel; Krause, David L.


    Successful development of advanced gas turbine engines for aircraft will require lightweight, high-temperature components. Currently titanium-aluminum- (TiAl) based alloys are envisioned for such applications because of their lower density (4 g/cm3) in comparison to superalloys (8.5 g/cm3), which have been utilized for hot turbine engine parts for over 50 years. However, a recently developed concept (lattice block) by JAMCORP, Inc., of Willmington, Massachusetts, would allow lightweight, high-temperature structures to be directly fabricated from superalloys and, thus, take advantage of their well-known, characterized properties. In its simplest state, lattice block is composed of thin ligaments arranged in a three dimensional triangulated trusslike configuration that forms a structurally rigid panel. Because lattice block can be fabricated by casting, correctly sized hardware is produced with little or no machining; thus very low cost manufacturing is possible. Together, the NASA Glenn Research Center and JAMCORP have extended their lattice block methodology for lower melting materials, such as Al alloys, to demonstrate that investment casting of superalloy lattice block is possible. This effort required advances in lattice block pattern design and assembly, higher temperature mold materials and mold fabrication technology, and foundry practice suitable for superalloys (ref. 1). Lattice block panels have been cast from two different Ni-base superalloys: IN 718, which is the most commonly utilized superalloy and retains its strength up to 650 C; and MAR M247, which possesses excellent mechanical properties to at least 1100 C. In addition to the open-cell lattice block geometry, same-sized lattice block panels containing a thin (1-mm-thick) solid face on one side have also been cast from both superalloys. The elevated-temperature mechanical properties of the open cell and face-sheeted superalloy lattice block panels are currently being examined, and the

  15. Initial Semantics for Strengthened Signatures

    André Hirschowitz


    Full Text Available We give a new general definition of arity, yielding the companion notions of signature and associated syntax. This setting is modular in the sense requested by Ghani and Uustalu: merging two extensions of syntax corresponds to building an amalgamated sum. These signatures are too general in the sense that we are not able to prove the existence of an associated syntax in this general context. So we have to select arities and signatures for which there exists the desired initial monad. For this, we follow a track opened by Matthes and Uustalu: we introduce a notion of strengthened arity and prove that the corresponding signatures have initial semantics (i.e. associated syntax. Our strengthened arities admit colimits, which allows the treatment of the λ-calculus with explicit substitution.

  16. Initial Semantics for Strengthened Signatures

    Hirschowitz, André; 10.4204/EPTCS.77.5


    We give a new general definition of arity, yielding the companion notions of signature and associated syntax. This setting is modular in the sense requested by Ghani and Uustalu: merging two extensions of syntax corresponds to building an amalgamated sum. These signatures are too general in the sense that we are not able to prove the existence of an associated syntax in this general context. So we have to select arities and signatures for which there exists the desired initial monad. For this, we follow a track opened by Matthes and Uustalu: we introduce a notion of strengthened arity and prove that the corresponding signatures have initial semantics (i.e. associated syntax). Our strengthened arities admit colimits, which allows the treatment of the \\lambda-calculus with explicit substitution.

  17. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    MA Luo-ning


    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  18. Study of phase transformations in CMSX-6 and CMSX-8 superalloys

    Szczotok, Agnieszka; Wierzbicka-Miernik, Anna


    Nickel-based superalloys are extensively used mainly in the aircraft and aeronautic industry, particularly in the hottest parts of engines or turbo-reactors. The phase reactions occurring in these heat-resistant materials play a crucial role in many aspects of the processing and service of the highly alloyed materials. Cast Ni-based superalloys are obtained in a complex way and their structure is complicated. Differential scanning calorimetry (DSC) technique was applied for determination of temperature ranges of the phase transformations occurring in the CMSX-6 and CMSX-8 superalloys during heating/cooling processes. Thermophysical properties, including temperatures of the phase transformation, are the critical input parameters in mathematical models of solidification and casting of metallic materials. The literature data concerning phase transformations and performance of the heat treatment for CMSX-6 and CMSX-8 are incomplete and ambiguous. DSC results accompanied by scanning electron microscopy characterization of microstructure of CMSX-6 and CMSX-8 superalloy was applied. The present study will improve the understanding of the fundamental mechanisms of phase transformations of single-crystal nickel-based superalloys.

  19. Electrical stimulation and muscle strengthening.

    Dehail, P; Duclos, C; Barat, M


    To identify the effects of application methods and indications of direct muscle electrostimulation on strength gain. Literature review and analysis of articles from Medline database with the following entries: muscular or neuromuscular, electromyostimulation, electrical stimulation, strengthening, strength training, immobilization, muscle dystrophy, bed-rest, bed-bound, knee or hip surgery, postoperative phase, cachexia, sarcopenia, and their French equivalent. Because of its specific muscle recruitment order, different from that of voluntary contraction, direct muscle electrostimulation is theoretically a complementary tool for muscle strengthening. It can be used in healthy subjects and in several affections associated with muscle function loss. Its interest seems well-established for post-traumatic or postsurgery lower-limb immobilizations but too few controlled studies have clearly shown the overall benefits of its application in other indications. Whatever the indication, superimposed or combined electrostimulation techniques are generally more efficient than electrostimulation alone. Even though widely used, the level of evidence for the efficiency of electromyostimulation is still low. For strength gains, it yielded no higher benefits than traditional strengthening methods. Its interest should be tested in medical affections leading to major muscle deconditioning or in sarcopenia.

  20. Total Phosphorus in Surface Water

    U.S. Environmental Protection Agency — Excess phosphorus in surface water can result in eutrophication. TOTALP is reported in kilograms/hectare/year. More information about these resources, including the...

  1. Dietary phosphorus and kidney disease.

    Uribarri, Jaime


    High serum phosphate is linked to poor health outcome and mortality in chronic kidney disease (CKD) patients before or after the initiation of dialysis. Therefore, maintenance of normal serum phosphate levels is a major concern in the clinical care of this population with dietary phosphorus restriction and/or use of oral phosphate binders considered to be the best corrective care. This review discusses (1) evidence for an association between serum phosphate levels and bone and cardiovascular disease (CVD) in CKD patients as well as progression of kidney disease itself; (2) the relationship between serum phosphate and dietary phosphorus intake; and (3) implications from these data for future research. Increasing our understanding of the relationship between altered phosphorus metabolism and disease in CKD patients may clarify the potential role of excess dietary phosphorus as a risk factor for disease in the general population.

  2. Strengthening Mechanisms in Microtruss Metals

    Ng, Evelyn K.

    Microtrusses are hybrid materials composed of a three-dimensional array of struts capable of efficiently transmitting an externally applied load. The strut connectivity of microtrusses enables them to behave in a stretch-dominated fashion, allowing higher specific strength and stiffness values to be reached than conventional metal foams. While much attention has been given to the optimization of microtruss architectures, little attention has been given to the strengthening mechanisms inside the materials that make up this architecture. This thesis examines strengthening mechanisms in aluminum alloy and copper alloy microtruss systems with and without a reinforcing structural coating. C11000 microtrusses were stretch-bend fabricated for the first time; varying internal truss angles were selected in order to study the accumulating effects of plastic deformation and it was found that the mechanical performance was significantly enhanced in the presence of work hardening with the peak strength increasing by a factor of three. The C11000 microtrusses could also be significantly reinforced with sleeves of electrodeposited nanocrystalline Ni-53wt%Fe. It was found that the strength increase from work hardening and electrodeposition were additive over the range of structures considered. The AA2024 system allowed the contribution of work hardening, precipitation hardening, and hard anodizing to be considered as interacting strengthening mechanisms. Because of the lower formability of AA2024 compared to C11000, several different perforation geometries in the starting sheet were considered in order to more effectively distribute the plastic strain during stretch-bend fabrication. A T8 condition was selected over a T6 condition because it was shown that the plastic deformation induced during the final step was sufficient to enhance precipitation kinetics allowing higher strengths to be reached, while at the same time eliminating one annealing treatment. When hard anodizing

  3. Phosphorus balance with daily dialysis.

    Kooienga, Laura


    Hyperphosphatemia is an almost universal finding in patients with end-stage renal disease and is associated with increased all-cause mortality, cardiovascular mortality, and vascular calcification. These associations have raised the question of whether reducing phosphorus levels could result in improved survival. In light of the recent findings that increased per-session dialysis dose, as assessed by urea kinetics, did not result in improved survival, the definition of adequacy of dialysis should be re-evaluated and consideration given to alternative markers. Two alternatives to conventional thrice weekly dialysis (CHD) are nocturnal hemodialysis (NHD) and short daily hemodialysis (SDHD). The elimination kinetics of phosphorus as they relate to these alternative daily dialysis schedules and the clinical implications of overall phosphorus balance are discussed here. The total weekly phosphorus removal with NHD is more than twice that removed by CHD (4985 mg/week +/- 1827 mg vs. 2347 mg/week +/- 697 mg) and this is associated with a significantly lower average serum phosphorous (4.0 mg/dl vs. 6.5 mg/dl). In spite of the observed increase in protein and phosphorus intake seen in patients on SDHD, phosphate binder requirements and serum phosphorus levels are generally stable to decrease although this effect is strongly dependent on the frequency and overall treatment time.

  4. Environmental effects of microstructure stability on nickel-base superalloys

    Sah, In Jin


    Next generation nuclear reactor VHTR (Very High Temperature gas-cooled Reactor) wants to achieve higher thermal efficiency and hydrogen production. IHX (Intermediate Heat eXchanger) will be exposed to the highest temperature condition among lots of structural components. Solid-solution hardening nickel-base superalloys Alloy 617 and Haynes 230 are expected to use for this applications. Studies on oxidation test and time dependent deformation at 900 .deg. C were conducted before. This study is focused on the microstructure evolution and mechanical properties at other temperature ranges. Furthermore, considering heat treatment history especially cooling rate effects on microstructure evolution, those of two superalloys are cooled down to room temperature by air and furnace. Materials behavior at intermediation temperature ranges from 600-900 .deg. C and diffusion bonding condition (1150 .deg. C) were evaluated. Vicker's hardness test and small-size tensile test were carried out for each specimen at room temperature. Hardness number and tensile strength were higher than any other temperature condition at 700 .deg. C due to gamma prime phases for Alloy 617. As the aluminum contents of Haynes 230 is far less than Alloy 617, there is no big difference for Haynes 230 at intermediate temperature ranges. The value of mechanical property of alloys at 1150 .deg. C air cooling condition was severely decreased and fully ductile fracture was detected for both alloys. On the other hand, the values showed the tendency of return to the intermediate temperature ranges when the specimen was slowly cooled down. Characteristic precipitates along the grain boundaries were detected. There was no other singularity up to 700 .deg. C for Alloy 617. However, lots of tiny M{sub 23}C{sub 6} type carbide were formed after 800 .deg. C heat treatment, and those of carbide got bigger and bigger as the heat treatment temperature increased up to 900 .deg. C. For diffusion bonding temperature

  5. Characterization of fatigue mechanisms in nickel-based superalloys

    Yablinsky, Clarissa A.

    Ni-based superalloys are important for turbine engine airfoil applications. Historically, creep has been the main failure mode and thus creep mechanisms have been the subject of numerous studies. However, modern airfoil designs maintain cooler temperatures, and consequently creep is no longer the primary failure mode. Rather, in the cooled components, experience and experimental studies have shown that fatigue is the life-limiting factor. The changing cause of failure highlighted the need for a comprehensive study of fatigue deformation mechanisms. Information about crack propagation and the associated deformation mechanisms has allowed appropriate design changes based on fatigue as a life-limiting factor. The focus of the study will be on a monocrystalline Ni-based superalloy, Rene N5, which is currently used for airfoils. Compact tension specimens were tested under cyclic loading conditions to determine the influence of microstructure and material properties on crack propagation and fatigue failure. The crack growth rate as a function of temperature, environment, frequency, and crystallographic orientation was determined. High resolution scanning electron microscopy was used to examine the fracture surface on length scales from nano to macro. Deformation mechanisms in the plastic zone ahead of the crack tip and within the plastic wake of the crack were studied using TEM and FIB techniques. Environment and frequency seem to have a larger effect on fatigue crack growth rates and threshold stress intensity factor ranges, while temperature and orientation effects are present, but not as dramatic. In the normal blade orientation, (001)[100], mode I crack propagation was prevalent, with mode II crack propagation found at higher DeltaK values. Interdendritic particles appear to be slowing crack growth rates in the threshold region of specimens tested in air. Microstructural analysis showed no change in gamma' precipitate size or morphology with temperature or stress

  6. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Maysa Terada


    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  7. Influence of Processing Parameters on Granularity Distribution of Superalloy Powders during PREP

    Huanming CHEN; Benfu HU; Yiwen ZHANG; Huiying LI; Quanmao YU


    In order to investigate the influence of processing parameters on the granularity distribution of superalloy powders during the atomization of plasma rotating electrode processing (PREP), in this paper FGH95 superalloy powders is prepared under different processing conditions by PREP and the influence of PREP processing parameters on the granularity distribution of FGH95 superalloy powders is discussed based on fractal geometry theory. The results show that with the increase of rotating velocity of the self-consuming electrode, the fractal dimension of the granularity distribution increases linearly, which results in the increase of the proportion of smaller powders. The change of interval between plasma gun and the self-consuming electrode has a little effect on the granularity distribution, also the fractal dimension of the granularity distribution changed a little correspondingly.

  8. Alloying effects of refractory elements in the dislocation of Ni-based single crystal superalloys

    Shiyu Ma


    Full Text Available The alloying effects of W, Cr and Re in the [100] (010 edge dislocation cores (EDC of Ni-based single crystal superalloys are investigated using first-principles based on the density functional theory (DFT. The binding energy, Mulliken orbital population, density of states, charge density and radial distribution functions are discussed, respectively. It is clearly demonstrated that the addition of refractory elements improves the stability of the EDC systems. In addition, they can form tougher bonds with their nearest neighbour (NN Ni atoms, which enhance the mechanical properties of the Ni-based single crystal superalloys. Through comparative analysis, Cr-doped system has lower binding energy, and Cr atom has evident effect to improve the systemic stability. However, Re atom has the stronger alloying effect in Ni-based single crystal superalloys, much more effectively hindering dislocation motion than W and Cr atoms.

  9. Physiological and Biochemical Changes in Microcystis aeruginosa Qutz. in Phosphorus Limitation

    Ming-Ming OU; Yan WANG; Wei-Min CAI


    Effects of phosphorus limitation on the physiological and biochemical changes of the freshwater bloom alga Microcystis aeruginosa Qutz. are reported in the present study. As a result of phosphorus limitation, biomass was controlled to some extent and the protein content per cell in vivo decreased. However,the carbohydrate content per cell was higher in phosphorus limitation over the 8 d of cultivation. Soluble proteins were distinct in the media, whereas phosphorus deficiency induced the presence of a unique protein (16.2 kDa). Under conditions of phosphorus limitation, the activities of both superoxide dismutase and peroxidase per cell in vivo were lower than under normal conditions in the last cultivation. The in vivo absorption spectra of cells showed chlorophyll absorption peaks at 676 and 436 nm, over 10 nm red-shifted from the normal position; cells showed an absence of a chlorophyll c with an in vivo absorption peak at 623nm and an extraction absorption peak at 617 nm. The chlorophyll a/carotene and chlorophyll a/xanthophylls ratios decreased under conditions of phosphorus limitation, photosynthetic efficiency (Fv/Fm) was clearly lower, and the low-temperature fluorescence emission spectra indicated a higher peak at 683 nm and a lower peak at 721 nm relatively, with the 721 nm peak drifting slightly to the red and the 683 nm peak strengthened with a weakened 692 nm shoulder peak.

  10. Mechanical properties and development of supersolvus heat treated new nickel base superalloy AD730TM

    Devaux A.


    Full Text Available The enhancement of efficiency in power generation gas turbine requires the development of new superalloys capable of withstanding higher temperatures. The development of AD730TM superalloy was achieved to provide to this new cast & wrought (C&W superalloy a higher combination between mechanical properties, microstructural stability and cost than that of other C&W superalloys with a temperature capability up to 750 ∘C. Supersolvus heat-treatment of AD730TM was studied to improve the creep properties of fine grain AD730TM superalloy which were not high enough to reach the foreseen conditions of future power generation gas turbine disks. Firstly, the grain growth was studied to select the supersolvus temperature 1120 ∘C and to obtain a homogeneous coarse grain microstructure. Then, various supersolvus heat-treatments with different cycles were tested and applied on a forged pancake with a section representative of power generation gas turbine disk. The average grain size was evaluated to be close to 200 μm for all heat-treatments. Tensile, creep, fatigue and fatigue crack growth tests were performed to compare the various heat-treatments. FEG-SEM examinations were also realized to discuss the relationships between heat-treatment, intragranular gamma prime precipitation and mechanical properties. Finally, a comparison made with other supersolvus heat treated C&W superalloys shows that AD730TM properties obtained with coarse grain microstructure are at the expected level and enable applications for power generation gas turbine discs.

  11. Crystallographic, Microstructural, and Mechanical Characterization of Dynamically Processed EP741NP Superalloy

    Sharma, A. D.; Sharma, A. K.; Thakur, N.


    Considerable progress has been made for the solidification of metal powders with improved properties by using varieties of metallurgical methods. However, solidification of superalloy powders offers many difficulties under traditional processes. This article outlines an extensive program being undertaken to produce monoliths of superalloys with enhanced microstructural and mechanical properties. EP741NP superalloy has been subjected to explosive shock wave loading to obtain uniform and crack-free monoliths. An axisymmetric cylindrical configuration with a plastic explosive of high-detonation velocity has been used to consolidate the superalloy powder nearer to its theoretical density (~98 pct). By careful design of experiments, detonation velocity has been measured vis-à-vis compaction of metal powders in a single-shot experiment by employing instrumented detonics. The shock-processed specimens characterized for phase, lattice parameter, and structural variation by X-ray diffraction technique show intact crystalline structure. Results obtained from Williamson-Hall method indicate small micro-strain (2.8 × 10-3) and decreased crystallite size. Energy-dispersive spectroscopy suggests no segregation within the specimens. Scanning electron microscopy shows fracture-less and micro-cracks/void-free compacts of superalloy indicating satisfactory sub-structural strength. Indentation experiments with variable loads (1.96 N and 2.94 N) performed on the shock-processed specimen cut along transverse section show high order of Vicker's micro-hardness value up to 486 H v. The tensile and compressive strengths of the superalloy monoliths cut along the consolidation axes have been found to be 824 and 834 MPa, respectively.

  12. A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

    Chamanfar, Ahmad; Jahazi, Mohammad; Cormier, Jonathan


    Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

  13. 27 CFR 24.153 - Strengthening bonds.


    ... Strengthening bonds. In any instance where the penal sum of the bond on file becomes insufficient, the principal shall either give a strengthening bond with the same surety to attain a sufficient penal sum or give a... limiting the amount of either bond to less than its full penal sum. Strengthening bonds will show...

  14. 27 CFR 26.69 - Strengthening bonds.


    ... Liquors and Articles in Puerto Rico Bonds § 26.69 Strengthening bonds. In all cases where the penal sum of... surety to attain a sufficient penal sum, or give a new bond to cover the entire liability. Strengthening... penal sum. Strengthening bonds shall show the current date of execution and the effective date....

  15. 27 CFR 19.246 - Strengthening bonds.


    ... Strengthening bonds. In all cases when the penal sum of any bond becomes insufficient, the principal shall either give a strengthening bond with the same surety to attain a sufficient penal sum, or give a new... amount of any bond to less than its full penal sum. Strengthening bonds shall show the current date...

  16. Burnishing Techniques Strengthen Hip Implants


    In the late 1990s, Lambda Research Inc., of Cincinnati, Ohio, received Small Business Innovation Research (SBIR) awards from Glenn Research Center to demonstrate low plasticity burnishing (LPB) on metal engine components. By producing a thermally stable deep layer of compressive residual stress, LPB significantly strengthened turbine alloys. After Lambda patented the process, the Federal Aviation Administration accepted LPB for repair and alteration of commercial aircraft components, the U.S. Department of Energy found LPB suitable for treating nuclear waste containers at Yucca Mountain. Data from the U.S. Food and Drug Administration confirmed LPB to completely eliminate the occurrence of fretting fatigue failures in modular hip implants.

  17. Glass strengthening and patterning methods

    Harper, David C; Wereszczak, Andrew A; Duty, Chad E


    High intensity plasma-arc heat sources, such as a plasma-arc lamp, are used to irradiate glass, glass ceramics and/or ceramic materials to strengthen the glass. The same high intensity plasma-arc heat source may also be used to form a permanent pattern on the glass surface--the pattern being raised above the glass surface and integral with the glass (formed of the same material) by use of, for example, a screen-printed ink composition having been irradiated by the heat source.

  18. Time Strengthening of Crystal Nanocontacts

    Mazo, Juan J.; Dietzel, Dirk; Schirmeisen, Andre; Vilhena, J. G.; Gnecco, Enrico


    We demonstrate how an exponentially saturating increase of the contact area between a nanoasperity and a crystal surface, occurring on time scales governed by the Arrhenius equation, is consistent with measurements of the static friction and lateral contact stiffness on a model alkali-halide surface at different temperatures in ultrahigh vacuum. The "contact ageing" effect is attributed to atomic attrition and is eventually broken by thermally activated slip of the nanoasperity on the surface. The combination of the two effects also leads to regions of strengthening and weakening in the velocity dependence of the friction, which are well-reproduced by an extended version of the Prandtl-Tomlinson model.

  19. What is the role of rhenium in single crystal superalloys?

    Mottura Alessandro


    Full Text Available Rhenium plays a critical role in single-crystal superalloys –its addition to first generation alloys improves creep life by a factor of at least two, with further benefits for fatigue performance. Its use in alloys such as PWA1484, CMSX-4 and Rene N5 is now widespread, and many in this community regard Re as the “magic dust”. In this paper, the latest thinking concerning the origins of the “rhenium-effect” is presented. We start by reviewing the hypothesis that rhenium clusters represent barriers to dislocation motion. Recent atom probe tomography experiments have shown that Re may instead form a solid solution with Ni at low concentrations (< 7 at.%. Density functional theory calculations indicate that, in the solid solution, short range ordering of Re may be expected. Finally, Re has been shown to diffuse slowly in the γ-Ni phase. Calculations using a semi-analytical dislocation climb/glide model based upon the work of McLean and Dyson have been used to rationalise the composition-dependence of creep deformation in these materials. All evidence points to two important factors: (i the preferred partitioning of Re to the γ phase, where dislocation activity preferentially occurs during the tertiary creep regime and (ii a retardation effect on dislocation segments at γ/γ′ interfaces, which require non-conservative climb and thus an associated vacancy flux.

  20. High Temperature Deformation Mechanisms in a DLD Nickel Superalloy

    Sean Davies


    Full Text Available The realisation of employing Additive Layer Manufacturing (ALM technologies to produce components in the aerospace industry is significantly increasing. This can be attributed to their ability to offer the near-net shape fabrication of fully dense components with a high potential for geometrical optimisation, all of which contribute to subsequent reductions in material wastage and component weight. However, the influence of this manufacturing route on the properties of aerospace alloys must first be fully understood before being actively applied in-service. Specimens from the nickel superalloy C263 have been manufactured using Powder Bed Direct Laser Deposition (PB-DLD, each with unique post-processing conditions. These variables include two build orientations, vertical and horizontal, and two different heat treatments. The effects of build orientation and post-process heat treatments on the materials’ mechanical properties have been assessed with the Small Punch Tensile (SPT test technique, a practical test method given the limited availability of PB-DLD consolidated material. SPT testing was also conducted on a cast C263 variant to compare with PB-DLD derivatives. At both room and elevated temperature conditions, differences in mechanical performances arose between each material variant. This was found to be instigated by microstructural variations exposed through microscopic and Energy Dispersive X-ray Spectroscopy (EDS analysis. SPT results were also compared with available uniaxial tensile data in terms of SPT peak and yield load against uniaxial ultimate tensile and yield strength.

  1. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe


    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  2. Laser repairing surface crack of Ni-based superalloy components

    王忠柯; 叶和清; 许德胜; 黄索逸


    Surface crack of components of the cast nickel-base superalloy was repaired with twin laser beams under proper technological conditions. One laser beam was used to melt the substrate material of crack, and the other to fill in powder material to the crack region. The experimental results show that the surface crack with the width of 0.1~0.3mm could be repaired under the laser power of 3kW and the scanning speed of 6~8mm/s. The repaired deepness of crack region is below 6.5mm. The microstructure of repaired region is the cellular crystal, columnar crystal dendrite crystal from the transition region to the top filled layer. The phases in repaired region mainly consisted of supersaturated α-Co with plenty of Ni, some Cr and Al, Cr23C6, Co2B, Co-Ni-Mo, Ni4B3, TiSi and VSi. The hardness of filled layer in repaired region ranged from HV0.2450 to HV0.2500, and the hardness decreases gradually from the filled layer to joined zone.

  3. Characterization of a Rapidly Solidified Iron-Based Superalloy

    Smugeresky, J. E.


    Rapidly-solidified powders of an iron-based superalloy were characterized before and after consolidation by hot isostatic pressing. Powders made by inert gas atomization were compared to powders made by centrifugal atomization. Although many of the powder characteristics were similar, the microstructures were not. The inert gas atomized powder structure is cellular while the centrifugally atomized powder structure is dendritic. In general the finer powder particles have the finer micro-structure with the effect more noticeable in centrifugally atomized powders. After consolidation, the differences in microstructure are more dependent on the consolidation temperature and post-consolidation heat treatment than in the powder type or size. Higher consolidation temperatures and/or post-consolidation heat treatment will result in transformation of the as-solidified microstructures. The transformed microstructure and the mechanical properties can in some cases be related to the as-solidified structure. Heat treatment is needed to obtain mechanical properties equivalent to those of ingot metallurgy processed material.

  4. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Dilip, J. J. S.; Janaki Ram, G. D.


    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  5. Properties of GH4169 Superalloy Characterized by Nonlinear Ultrasonic Waves

    Hongjuan Yan


    Full Text Available The nonlinear wave motion equation is solved by the perturbation method. The nonlinear ultrasonic coefficients β and δ are related to the fundamental and harmonic amplitudes. The nonlinear ultrasonic testing system is used to detect received signals during tensile testing and bending fatigue testing of GH4169 superalloy. The results show that the curves of nonlinear ultrasonic parameters as a function of tensile stress or fatigue life are approximately saddle. There are two stages in relationship curves of relative nonlinear coefficients β′ and δ′ versus stress and fatigue life. The relative nonlinear coefficients β′ and δ′ increase with tensile stress when tensile stress is lower than 65.8% of the yield strength, and they decrease with tensile stress when tensile stress is higher than 65.8% of the yield strength. The nonlinear coefficients have the extreme values at 53.3% of fatigue life. For the second order relative nonlinear coefficient β′, there is good agreement between the experimental data and the comprehensive model. For the third order relative nonlinear coefficient δ′, however, the experiment data does not accord with the theoretical model.


    Carlos Carvalho Engler-Pinto Júnior


    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  7. Temperature Dependent Cyclic Deformation Mechanisms in Haynes 188 Superalloy

    Rao, K. Bhanu Sankara; Castelli, Michael G.; Allen, Gorden P.; Ellis, John R.


    The cyclic deformation behavior of a wrought cobalt-base superalloy, Haynes 188, has been investigated over a range of temperatures between 25 and 1000 C under isothermal and in-phase thermomechanical fatigue (TMF) conditions. Constant mechanical strain rates (epsilon-dot) of 10(exp -3)/s and 10(exp -4)/s were examined with a fully reversed strain range of 0.8%. Particular attention was given to the effects of dynamic strain aging (DSA) on the stress-strain response and low cycle fatigue life. A correlation between cyclic deformation behavior and microstructural substructure was made through detailed transmission electron microscopy. Although DSA was found to occur over a wide temperature range between approximately 300 and 750 C the microstructural characteristics and the deformation mechanisms responsible for DSA varied considerably and were dependent upon temperature. In general, the operation of DSA processes led to a maximum of the cyclic stress amplitude at 650 C and was accompanied by pronounced planar slip, relatively high dislocation density, and the generation of stacking faults. DSA was evidenced through a combination of phenomena, including serrated yielding, an inverse dependence of the maximum cyclic hardening with epsilon-dot, and an instantaneous inverse epsilon-dot sensitivity verified by specialized epsilon-dot -change tests. The TMF cyclic hardening behavior of the alloy appeared to be dictated by the substructural changes occuring at the maximum temperature in the TMF cycle.

  8. Microstructure stability: Optimisation of 263 Ni-based superalloy

    Crozet Coraline


    Full Text Available To reduce CO2 emissions on coal-fired power plant, A-ultra supercritical (A-USC power plant whose steam conditions exceed 700 °C are being developed. At these elevated temperatures, the use of Ni-base superalloys becomes necessary. In this context and within the European project NextGenPower, focus is made on commercial Nimonic C-263 as a candidate material for turbine rotors. Nimonic C-263 is known to have low sensitivity to segregation, high workability and high weldability which are major properties for the manufacture of large shafts. Long-term creep strength is also required for this application and unfortunately Nimonic C-263 shows η-phase precipitation after long-time exposure between 700 °C–900 °C which is detrimental for long-term creep properties. The composition of Nimonic C-263 was thus optimised to overcome the formation of η-phase. Trial tests were made in order to study the effect of hardening contribution elements on microstructural and mechanical properties. Then, a 500 mm diameter forged rotor was made from optimised 263 alloy and shows promising properties.

  9. Kinetics of Grain Growth in 718 Ni-Base Superalloy

    Huda Z.


    Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.


    X.B.Liu; L.Z.Ma; K.M.Chang; E.Barbero


    Time-dependent Fatigue Crack Propagation (FCP) behaviors of five Ni-base superalloys were investigated at various temperatures under fatigue with various holding times and sustained loading conditions.The new concept of damage zone is defined and employed to evaluate the alloys' resistance to hold-time FCP.A special testing procedure is designed to get the maximum damage zone of the alloys.Udimet 720 and Waspaloy show shorter damage zones than alloys 706 and 718.The fractographical analyses show that the fracture surfaces of the specimens under hold-time fatigue conditions are mixtures with intergranular and transgranular modes.As the extension of holding time per cycle, the portion of intergranular fracture increases.The effects of loading stress intensity, temperature, holding time, alloy chemistry, and alloy microstructure on damage zone and the crack growth behaviors are studied.Hold-time usually increases the alloy's FCP rate, but there are few exemptions.For instance, the steady state hold-time FCP rate of Waspaloy at 760℃ is lower than that without hold-time.The beneficial effect of hold-time was attributed to the creep caused stress relaxation during the hold-time.

  11. Anisotropy of nickel-base superalloy single crystals

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.


    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  12. Microstructural and Chemical Rejuvenation of a Ni-Based Superalloy

    Yao, Zhiqi; Degnan, Craig C.; Jepson, Mark A. E.; Thomson, Rachel C.


    The microstructural evolution of the Ni-based superalloy CMSX-4 including the change in gamma prime morphology, size, and distribution after high-temperature degradation and subsequent rejuvenation heat treatments has been examined using field emission gun scanning electron microscopy and transmission electron microscopy. In this paper, it is shown that there are significant differences in the size of the `channels' between gamma prime particles, the degree of rafting, and the size of tertiary gamma prime particles in each of the different microstructural conditions studied. Chemical analysis has been carried out to compare rejuvenated and pre-service samples after the same subsequent degradation procedure. The results indicate that although the microstructures of pre-service and rejuvenated samples are similar, chemical differences are more pronounced in the rejuvenated samples, suggesting that chemical segregation from partitioning of the elements was not completely eliminated through the applied rejuvenation heat treatment. A number of modified rejuvenation heat treatment trials were carried out to reduce the chemical segregation prior to creep testing. The creep test results suggest that chemical segregation has an immeasurable influence on the short-term mechanical properties under the test conditions used here, indicating that further work is required to fully understand the suitability of specific rejuvenation heat treatments and their role in the extension of component life in power plant applications.

  13. Fatigue crack propagation in turbine disks of EI698 superalloy

    A.A. Shanyavskiy


    Full Text Available In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cyclic loads have allowed discovering one-to-one correlation between fatigue striation spacing and crack increment in one flight. Number of fatigue striations and beach-marks calculations permitted to estimate crack growth period for the different stages of in-service disks cracking. Equivalent stress level for in-service cracked disks was calculated and compared with stress-level in-tested disks under stress equivalent program to in-service operated cyclic loads. Based on this result non-destructive inspection intervals were discussed and recommended for in-service disks in dependence on number of their flights at the moment of developed inspection to exclude in-flight disks fast fracture.

  14. Anisotropy of nickel-base superalloy single crystals

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.


    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  15. Microstructural and Chemical Rejuvenation of a Ni-Based Superalloy

    Yao, Zhiqi; Degnan, Craig C.; Jepson, Mark A. E.; Thomson, Rachel C.


    The microstructural evolution of the Ni-based superalloy CMSX-4 including the change in gamma prime morphology, size, and distribution after high-temperature degradation and subsequent rejuvenation heat treatments has been examined using field emission gun scanning electron microscopy and transmission electron microscopy. In this paper, it is shown that there are significant differences in the size of the `channels' between gamma prime particles, the degree of rafting, and the size of tertiary gamma prime particles in each of the different microstructural conditions studied. Chemical analysis has been carried out to compare rejuvenated and pre-service samples after the same subsequent degradation procedure. The results indicate that although the microstructures of pre-service and rejuvenated samples are similar, chemical differences are more pronounced in the rejuvenated samples, suggesting that chemical segregation from partitioning of the elements was not completely eliminated through the applied rejuvenation heat treatment. A number of modified rejuvenation heat treatment trials were carried out to reduce the chemical segregation prior to creep testing. The creep test results suggest that chemical segregation has an immeasurable influence on the short-term mechanical properties under the test conditions used here, indicating that further work is required to fully understand the suitability of specific rejuvenation heat treatments and their role in the extension of component life in power plant applications.

  16. Notch Fatigue Strength of a PM Disk Superalloy

    Gayda, John; Gabb, Timothy P.; Telesman, Jack


    New powder metallurgy (PM) disk superalloys, such as ME3, LSHR, and Alloy 10, have been developed in recent years which enable rim temperatures in turbine disk applications to approach 1300 F. Before these alloys can be utilized at 1300 F their long term durability must be ensured. One of the key requirements for disk rims is notch fatigue strength. This issue is extremely important and is a direct result of the blade attachment geometry employed at the disk rim. Further, the imposition of a dwell at maximum load, associated with take off and landing, can also affect notch fatigue strength. For these reasons a study has been undertaken to assess the notch dwell fatigue strength of a modern PM disk alloy through spin pit evaluation of a prototypical disk. The first element of this program involves screening potential heat treatments with respect to notch fatigue strength at 1300 F utilizing a conventional notch fatigue specimen with a stress concentration factor (K(sub t)) of 2 and a 90 sec dwell at peak load. The results of this effort are reported in this paper including the downselect of an optimal heat treatment, from a notch fatigue standpoint.

  17. Numerical analysis on solidification process and heat transfer of FGH95 superalloy droplets during PREP

    Huanming Chen; Benfu Hu; Yiwen Zhang; Quanmao Yu; Huiying Li


    In order to understand the relation between microstructure of superalloy powders and its solidification progress, the processing parameters are optimized during plasma rotating electrode processing (PREP). It was predicted from the results that the droplet velocities, droplet temperature, and fractional solidification with flight time about FGH95 superalloy droplet have been carried out based on Newtonian heat transfer formulation coupled with the classical heterogeneous nucleation and the specific solidification process. It has been found that the droplet dynamic and thermal behavior is strongly affected by the distribution of droplet diameters,the proportion of cooling atmosphere, but is relatively unaffected by the droplet superheat.

  18. Enhanced Corrosion Resistance of a Transient Liquid Phase Bonded Nickel-Based Superalloy

    Adebajo, O. J.; Ojo, O. A.


    Electrochemical analysis of corrosion performance of a transient liquid phase (TLP) bonded nickel-based superalloy was performed. The TLP bonding process resulted in significant reduction in corrosion resistance due to the formation of non-equilibrium solidification reaction micro-constituents within the joint region. The corrosion resistance degradation is completely eliminated through a new application of composite interlayer that had been previously considered unusable for joining single-crystal superalloys. The effectiveness of the new approach becomes more pronounced as the severity of environment increases.

  19. Microstructural Investigations and Modelling of Interdiffusion between MCrAlY Coating and IN738 Superalloy

    Dahl, Kristian Vinter; Hald, John


    Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated for up to 12,000 hours at temperatures 875°C, 925°C or 950°C. Microstructural investigations and calculated...... phase fraction diagrams show that a precipitate free zone forms between the coating and superalloy and grows with time. Measured composition profiles across the interface were compared with modelled results obtained using the finite difference software DICTRA. The simulated results were able...


    Y.S. Yang; X.H. Feng; G.F. Cheng; Y.J. Li; Z.Q. Hu


    The crystal growth of a nickel-based single crystal superalloy DD3 was researched via controlled directional solidification under the action of a DC electric field. The cellular or dendrite spacing of the single crystal superalloy is refined and microsegregation of alloying elements Al,Ti, Mo and W, is reduced by the electric field. The electric field decreases the interface stability and reduces the critical growth rate of the cellular-dendritic translation because of Thomson effect and Joule heating. The precipitation of the γ' phase is more uniform and the size of the γ'phase is smaller with the electric field than that without the electric field.

  1. High temperature thermal diffusivity of nickel-based superalloys and intermetallic compounds

    Hazotte, A.; Perrot, B.; Archambault, P


    By means of an installation developed in our laboratory, we measured the thermal diffusivity (α) as a function of temperature for several single and polycrystal nickel-based superalloys as well as for different intermetallic compounds with a L12 (Ni3Al, Ni3Si, Ni3Ge, Ni3Fe, Zr3Al, Co3Ti), L10 (TiAl) or B2 (NiAl) structure. In the case of nickel-based superalloys, the experiments pointed out an unexpected but reproductible slope change in the α=f(T) curves at about 750°C, which is not explaine...

  2. An overview of the measurements of thermophysical properties and some results on molten superalloys and semiconductors

    Taylor, R. E.


    This presentation consists of two parts: comments on the results of measurements on thermophysical properties based on the paper, 'Things Mother Never Taught Me (About Thermophysical Properties of Solids)' and results of thermophysical property measurements on selected solid and molten semiconductors and a proprietary superalloy. The first part may be considered as a tutorial for those involved in using or procuring thermophysical property data. The second part is presented as illustrations of what has been accomplished on molten materials at the Thermophysical Properties Research Laboratory (TPRL). The materials include Ge, PbTe, PbSnTe, HgCdTe and a superalloy.

  3. The Relevance of Phosphorus and Iron Chemistry to the Recovery of Phosphorus from Wastewater: A Review.

    Wilfert, Philipp; Kumar, Prashanth Suresh; Korving, Leon; Witkamp, Geert-Jan; van Loosdrecht, Mark C M


    The addition of iron is a convenient way for removing phosphorus from wastewater, but this is often considered to limit phosphorus recovery. Struvite precipitation is currently used to recover phosphorus, and this approach has attracted much interest. However, it requires the use of enhanced biological phosphorus removal (EBPR). EBPR is not yet widely applied and the recovery potential is low. Other phosphorus recovery methods, including sludge application to agricultural land or recovering phosphorus from sludge ash, also have limitations. Energy-producing wastewater treatment plants increasingly rely on phosphorus removal using iron, but the problem (as in current processes) is the subsequent recovery of phosphorus from the iron. In contrast, phosphorus is efficiently mobilized from iron by natural processes in sediments and soils. Iron-phosphorus chemistry is diverse, and many parameters influence the binding and release of phosphorus, including redox conditions, pH, presence of organic substances, and particle morphology. We suggest that the current poor understanding of iron and phosphorus chemistry in wastewater systems is preventing processes being developed to recover phosphorus from iron-phosphorus rich wastes like municipal wastewater sludge. Parameters that affect phosphorus recovery are reviewed here, and methods are suggested for manipulating iron-phosphorus chemistry in wastewater treatment processes to allow phosphorus to be recovered.

  4. Forecasting for strengthening technological development

    Aida Mayerly Fúquene Montañez


    Full Text Available Producing technological innovation is currently one of the key items in being more competitive. However, production sectors are facing great challenges, including analysing a large amount of available technological and market information regarding the en- vironment for strategic decision-making and being able to launch themselves onto the market with technological developments bringing the desired economic returns. Several tools for analysing information have emerged for reducing the uncertainty of tech- nological and market changes. This article provides conceptual and reflective elements so that forecasting strengthens technolo- gical development (TD. Forecasting is initially proposed as being one of the future methods of analysis having a significant im- pact on decision-making, mainly within the field of economics but which could be extrapolated to making a contribution to TD. The techniques which have been the recent instrument for collecting information for producing forecasting are described, as is work about the concept of surveillance/monitoring and the processes used for coordinating such approaches. It can thus be sta- ted that they provide an excellent basis for strengthening TD by providing platforms for new or improved developments in pro- cesses or products. Reflection about these aspects provides perspectives for implementing technological forecasting (TF in pro- duction systems so that they obtain efficient and concrete results via deterministic methods as input in decision-making in techno- logy regarding its middle- and long-term competitiveness.

  5. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys



  6. Evaluation of Characteristics of Non-Metallic Inclusions in P/M Ni-Base Superalloy by Automatic Image Analysis

    Li; Xinggang; Ge; Changchun; Shen; Weiping


    Non-metallic inclusions,especially the large ones,within P/M Ni-base superalloy have a major influence on fatigue characteristics,but are not directly measurable by routine inspection.In this paper,a method,automatic image analysis,is proposed for estimation of the content,size and amount of non-metallic inclusions in superalloy.The methodology for the practical application of this method is described and the factors affecting the precision of the estimation are discussed.In the experiment,the characteristics of the non-metallic inclusions in Ni-base P/M superalloy are analyzed.

  7. Natural Phosphorus Sources for the Pacific Northwest

    U.S. Geological Survey, Department of the Interior — Phosphorus is a naturally occurring element found in all rocks; the amount varies by the type of rock. The amount of phosphorus in sediments is expected to be...

  8. Economic feasibility study for phosphorus recovery processes.

    Molinos-Senante, María; Hernández-Sancho, Francesc; Sala-Garrido, Ramón; Garrido-Baserba, Manel


    Phosphorus recovery from wastewater has become a necessity for sustainable development because phosphorus is a non-renewable essential resource, and its discharge into the environment causes serious negative impacts. There are no economic incentives for the implementation of phosphorus recovery technologies because the selling price of rock phosphate is lower than phosphorus recovered from sewage. The methodologies used to determine the feasibility of such projects are usually focused on internal costs without considering environmental externalities. This article shows a methodology to assess the economic feasibility of wastewater phosphorus recovery projects that takes into account internal and external impacts. The shadow price of phosphorus is estimated using the directional distance function to measure the environmental benefits obtained by preventing the discharge of phosphorus into the environment. The economic feasibility analysis taking into account the environmental benefits shows that the phosphorus recovery is viable not only from sustainable development but also from an economic point of view.

  9. Edge phonons in black phosphorus

    Ribeiro, H. B.; Villegas, C. E. P.; Bahamon, D. A.; Muraca, D.; Castro Neto, A. H.; de Souza, E. A. T.; Rocha, A. R.; Pimenta, M. A.; de Matos, C. J. S.


    Black phosphorus has recently emerged as a new layered crystal that, due to its peculiar and anisotropic crystalline and electronic band structures, may have important applications in electronics, optoelectronics and photonics. Despite the fact that the edges of layered crystals host a range of singular properties whose characterization and exploitation are of utmost importance for device development, the edges of black phosphorus remain poorly characterized. In this work, the atomic structure and behaviour of phonons near different black phosphorus edges are experimentally and theoretically studied using Raman spectroscopy and density functional theory calculations. Polarized Raman results show the appearance of new modes at the edges of the sample, and their spectra depend on the atomic structure of the edges (zigzag or armchair). Theoretical simulations confirm that the new modes are due to edge phonon states that are forbidden in the bulk, and originated from the lattice termination rearrangements.

  10. Phosphorus Flamethrower: A Demonstration Using Red and White Allotropes of Phosphorus

    Golden, Melissa L.; Person, Eric C.; Bejar, Miriam; Golden, Donnie R.; Powell, Jonathan M.


    A demonstration was created to display the unique behavior of a familiar element, phosphorus, and to make chemistry more accessible to the introductory student. The common allotropes of phosphorus and their reactivity are discussed. In this demonstration, the white allotrope of phosphorus is synthesized from the red phosphorus obtained from a…

  11. Regional Cooperation to Strengthen Safeguards

    Minnini, Margot; Elkhamri, Oksana O.


    President Obama’s decision over four years ago to ”pivot” toward Asia represented an important strategic shift in American foreign policy and a rebalancing of U.S. economic and security engagement in the Asia-Pacific countries. The United States has since supported a variety of regional initiatives aimed at promoting nuclear security and safeguards. When a new regional organization, the Asia-Pacific Safeguards Network (APSN) was established in 2010, DOE/NNSA became an early member and enthusiastic advocate. Launched on the initiative of Australia, Japan, Republic of Korea, and Indonesia, the APSN aims to strengthen the quality and effectiveness of safeguards implementation in the Asia-Pacific region.


    S. Sastrapradja


    Full Text Available The wave of biotechnology promises has struck not only the developed countries but the developing countries as well. The scientific community in Indonesia is aware of the opportunities and is eager to take an active part in this particular endeavour. Meanwhile resources are required to welcoming the biotech­nology era. The need of trained manpower, appropriate infrastructure and equipment, operational and maintenance costs requires serious consideration if a unit or a laboratory is expected to be functional in biotechnology. There is a good opportunity of applying biotechnology in the field of agriculture and industry considering the availability of biological resources in Indonesia. This paper outlines what have been done so far, the difficulties encountered and the efforts made to strengthening biotechnology research in Indonesia.

  13. Evolution of the global phosphorus cycle

    Reinhard, Christopher T.; Noah J. Planavsky; Gill, Benjamin C.; Ozaki, Kazumi; Robbins, Leslie J.; Lyons, Timothy W.; Fischer, Woodward W.; Wang, Chunjiang; Cole, Devon B.; Konhauser, Kurt O.


    The macronutrient phosphorus is thought to limit primary productivity in the oceans on geological timescales. Although there has been a sustained effort to reconstruct the dynamics of the phosphorus cycle over the past 3.5 billion years, it remains uncertain whether phosphorus limitation persisted throughout Earth’s history and therefore whether the phosphorus cycle has consistently modulated biospheric productivity and ocean–atmosphere oxygen levels over time. Here we present a compilation o...

  14. Time-incremental creep–fatigue damage rule for single crystal Ni-base superalloys

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.


    In the present paper a damage model for single crystal Ni-base superalloys is proposed that integrates time-dependent and cyclic damage into a generally applicable time-incremental damage rule. A criterion based on the Orowan stress is introduced to detect slip reversal on the microscopic level and

  15. Recovery of Nickel from Nickel-Based Superalloy Scraps by Utilizing Molten Zinc

    Yagi, Ryohei; Okabe, Toru H.


    With the purpose of developing a new process for recycling nickel (Ni) directly from superalloy scraps, a fundamental study on the extraction and separation of Ni was carried out using molten zinc (Zn) as the extraction medium. In order to examine the reaction between molten Zn and the Ni-based superalloy, superalloy samples and Zn shots were heated at 1173 K (900 °C) for 6 hours. After heating, the superalloy samples fully reacted with Zn and dissolved in molten Zn. The Zn-alloyed sample obtained by slow cooling consisted of two separated upper and lower phases. In the upper part of the sample, only Zn and the Zn-Ni alloys were found; in the lower part, an intermetallic alloy consisting of refractory metals such as rhenium (Re) and tantalum (Ta) was found. This result shows that Ni and refractory metals contained in the scrap can be separated by utilizing the density differences between the Zn-Ni alloy and the refractory metals in molten Zn. Vacuum treatment of the upper part of the Zn-alloyed sample at 1173 K (900 °C) reduced the concentration of Zn in the sample from 97.0 to 0.4 mass pct. After Zn removal, a Ni alloy containing Ni with a purity of 85.3 to 86.1 mass pct and negligible quantities (scraps without the consumption of Zn or the generation of toxic wastes solutions.

  16. US/Japan Seminar on Superalloys Held at Susono, Japan on 7-11 December 1984.


    University of Technology) STRENGTH AND PHASE STABILITY OF Ni Al INTERMETALLIC COMPOUNDS -TOWARD ALLOY DESIGN OF SUPERALLOYS- Y. Mishima , T. Suzuki (Tokyo...Kawasaki Heavy Industries, Technical Institute Nishiyama, Yukio Kawasaki Heavy Industries, Technical Institute Tanaka, Shoji Kawasaki Steel, Research...Technology Matsuo, Takashi Tokyo Institute of Technology Mishima , Yoshinao Tokyo Institute of Technology Takeyama, Masao Tokyo Institute of

  17. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys

    Jianping Hong


    Full Text Available Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS and single crystal (SX hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  18. Use of atomic force microscopy to quantify slip irreversibility in a nickel-base superalloy

    Risbet, M.; Feaugas, X.; Guillemer-Neel, C.; Clavel, M


    Atomic force microscopy was used to study the evolution of surface deformation during cyclic loading in a nickel-base superalloy. Cyclic slip irreversibility has been investigated using quantitative evaluation of extrusion heights and inter-band spacing. This approach is applied to formulate a microscopic crack initiation law, compared to a classical Manson-Coffin relationship.

  19. Combustion Synthesis of NiAl and In-situ Joining to Ni-based Superalloy


    Combustion synthesis is used as a joining technology to join Ni-based superalloys with in-situ synthesized NiAl filler. The synthesis mechanism is discussed. The microstructure of the joints is investigated and the joint strength is also evaluated by tensile testing.

  20. Cube slip and non-Schmid effects in single crystal Ni-base superalloys

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.


    An advanced constitutive model incorporating two specific aspects of Ni-base superalloy deformation behaviour is proposed. Several deformation mechanisms are active in these two-phase materials. In the matrix phase, cube slip plays an important role in the orientation dependence of the material. Mor

  1. Directional coarsening in nickel-base superalloys and its effect on the mechanical properties

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.


    During high temperature loading, the regular microstructure of nickel-base superalloys consisting of a γ-matrix (Ni) containing a large volume fraction of γ′-particles (Ni3Al) degrades. The cubic precipitates coarsen and elongate in a direction normal to the applied stress in a process called raftin

  2. Mechanisms of High Temperature/Low Stress Creep of Ni-Based Superalloy Single Crystals

    Michael J. Mills


    Cast nickel-based superalloys are used for blades in land-based, energy conversion and powerplant applications, as well as in aircraft gas turbines operating at temperatures up to 1100 C, where creep is one of the life-limiting factors. Creep of superalloy single crystals has been extensively studied over the last several decades. Surprisingly, only recently has work focused specifically on the dislocation mechanisms that govern high temperature and low stress creep. Nevertheless, the perpetual goal of better engine efficiency demands that the creep mechanisms operative in this regime be fully understood in order to develop alloys and microstructures with improved high temperature capability. At present, the micro-mechanisms controlling creep before and after rafting (the microstructure evolution typical of high temperature creep) has occurred have yet to be identified and modeled, particularly for [001] oriented single crystals. This crystal orientation is most interesting technologically since it exhibits the highest creep strength. The major goal of the program entitled ''Mechanisms of High Temperature/Low Stress Creep of Ni-Based Superalloy Single Crystals'' (DOE Grant DE-FG02-04ER46137) has been to elucidate these creep mechanisms in cast nickel-based superalloys. We have utilized a combination of detailed microstructure and dislocation substructure analysis combined with the development of a novel phase-field model for microstructure evolution.

  3. Refractory porcelain enamel passive-thermal-control coating for high-temperature superalloys

    Levin, H.; Auker, B. H.; Gardos, M. N.


    Study was conducted to match thermal expansion coefficients thereby preventing enamels from cracking. Report discusses various enamel coatings that are applied to two different high-temperature superalloys. Study may be of interest to manufacturers of chemical equipment, furnaces, and metal components intended for high-temperature applications.

  4. Effect of Yttrium on High Temperature Oxidation Resistance of a Directionally Solidified Superalloy

    宋立国; 李树索; 郑运荣; 韩雅芳


    The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS)and X-ray diffraction(XRD)techniques. The results show that the oxidation resistance of the alloy is substantially improved by adding proper amount of yttrium.

  5. Design and characterization of novel precipitation hardenable high Cr Ni-based superalloys

    Bihlet, Uffe; Dahl, Kristian Vinter; Somers, Marcel A. J.


    Among the Ni-based superalloys, Alloy 718 stands apart with the ability to be precipitation hardened after welding, by the slow formation of nano-scale γ’’ (Ni3Nb) particles. This slow formation gives it a very low crack susceptibility, which has made it widely applied since its introduction...

  6. A study of microstructural characteristics of Ni-based superalloys at high temperatures

    Lal, Ravindra B.; Aggarwal, M. D.


    The microstructural characteristics of the Ni-based superalloy MAR-M245(Hf) which is used in manufacturing the components of the Space Shuttle main engine are studied. These superalloys need optimum heat treatment to get the best results. To find out the optimum heat treatment, the techniques of differential thermal analysis (DTA) and the optical photomicrographs were utilized. In the first phase, the existing experimental equipment like cutting, grinding/polishing machines and metallurgical microscope were set up to cut/polish and take the photomicrographs. In the beginning of the project a Perkin Elmer differential thermal analyzer DTA1700 along with a temperature programmed and the needed computer interface was procured and made operational. In the second year a Leitz Metallux-3 hot state research microscope was also procured and installed for in-situ observation of the superalloy samples. The hot stage when tested for the first time alloyed the thermocouple with the Tantalum heating element and has now been installed. Samples of MAR-M246(Hf), MAR-M247, Waspaloy, Udimet-41, CMSX-3, and CMSX-3 (Polycrystalline and single crystals) were studied using a differential thermal analyzer and the results are reported. Photomicrographs of the Ni-based superalloy MAR-M246 (Hf) were recorded before and after heat treatment at certain temperatures. More heat treatments need to be done before a final inference can be reached.

  7. Investigation of nickel- and cobalt-based superalloys with protective coatings

    Veksler, Yu. G.; Mal'tseva, L. A.; Pastukhov, M. V.


    The structure and composition of the surface layers of MAR-M247 and MAR-M509 superalloys are studied after the formation of protective coatings by gas-circulation aluminizing and a high-energy ion-plasma technology.

  8. Modeling cast IN-738 superalloy gas tungsten arc welds

    Bonifaz, E.A. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada); Universidad San Francisco de Quito, Casilla Postal: 17-12-841 Circulo de Cumbaya, Quito (Ecuador)], E-mail:; Richards, N.L. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada)], E-mail:


    A three-dimensional finite-element thermal model has been developed to generate weld profiles, and to analyze transient heat flow, thermal gradients and thermal cycles in cast IN-738 superalloy gas tungsten arc welds. Outputs of the model (cooling rates, the thermal gradient G and the growth rate R) were used to describe solidification structures found around the weld pool for three different welding speeds at constant heat input. Calculations around the weld pool indicate that the cooling rate increases from the fusion line to the centerline at all welding speeds. It was also observed that the cooling rate (G x R) and the ratio G/R fall with welding speed. For instance, as the welding speed is increased, the cooling rates at the centerline, fusion line and penetration depth decrease. Moreover, it was observed that as the power and welding speed both increase (but keeping the heat input constant), the weld pool becomes wider and more elongated, shifting from circular to elliptical shaped. The calculations were performed using ABAQUS FE code on the basis of a time-increment Lagrangian formulation. The heat source represented by a moving Gaussian power density distribution is applied over the top surface of the specimen during a period of time that depends on the welding speed. Temperature-dependent material properties and the effect of forced convection due to the flow of the shielding gas are included in the model. Numerically predicted sizes of the melt-pool zone and dendrite secondary arm spacing induced by the gas tungsten arc welding process are also given.

  9. Deformation modeling and constitutive modeling for anisotropic superalloys

    Milligan, Walter W.; Antolovich, Stephen D.


    A study of deformation mechanisms in the single crystal superalloy PWA 1480 was conducted. Monotonic and cyclic tests were conducted from 20 to 1093 C. Both (001) and near-(123) crystals were tested, at strain rates of 0.5 and 50 percent/minute. The deformation behavior could be grouped into two temperature regimes: low temperatures, below 760 C; and high temperatures, above 820 to 950 C depending on the strain rate. At low temperatures, the mechanical behavior was very anisotropic. An orientation dependent CRSS, a tension-compression asymmetry, and anisotropic strain hardening were all observed. The material was deformed by planar octahedral slip. The anisotropic properties were correlated with the ease of cube cross-slip, as well as the number of active slip systems. At high temperatures, the material was isotropic, and deformed by homogeneous gamma by-pass. It was found that the temperature dependence of the formation of superlattice-intrinsic stacking faults was responsible for the local minimum in the CRSS of this alloy at 400 C. It was proposed that the cube cross-slip process must be reversible. This was used to explain the reversible tension-compression asymmetry, and was used to study models of cross-slip. As a result, the cross-slip model proposed by Paidar, Pope and Vitek was found to be consistent with the proposed slip reversibility. The results were related to anisotropic viscoplastic constitutive models. The model proposed by Walter and Jordan was found to be capable of modeling all aspects of the material anisotropy. Temperature and strain rate boundaries for the model were proposed, and guidelines for numerical experiments were proposed.

  10. Microstructural aspects of fatigue in Ni-base superalloys.

    Antolovich, Stephen D


    Nickel-base superalloys are primarily used as components in jet engines and land-based turbines. While compositionally complex, they are microstructurally simple, consisting of small (50-1000 nm diameter), ordered, coherent Ni(3)(Al,Ti)-type L1(2) or Ni(3)Nb-type DO(22) precipitates (called γ(') and γ(''), respectively) embedded in an FCC substitutional solid solution consisting primarily of Ni and other elements which confer desired properties depending upon the application. The grain size may vary from as small as 2 μm for powder metallurgy alloys used in discs to single crystals the actual size of the component for turbine blades. The fatigue behaviour depends upon the microstructure, deformation mode, environment and cycle time. In many cases, it can be controlled or modified through small changes in composition which may dramatically change the mechanism of damage accumulation and the fatigue life. In this paper, the fundamental microstructural, compositional, environmental and deformation mode factors which affect fatigue behaviour are critically reviewed. Connections are made across a range of studies to provide more insight. Modern approaches are pointed out in which the wealth of available microstructural, deformation and damage information is used for computerized life prediction. The paper ends with a discussion of the very important and highly practical subject of thermo-mechanical fatigue (TMF). It is shown that physics-based modelling leads to significantly improved life prediction. Suggestions are made for moving forward on the critical subject of TMF life prediction in notched components. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  11. Fabrication and Optimization of Ni Superalloy Inconel 600 Microtruss Materials

    Devatha Venkatesh, Balaji

    Microtruss materials are multifunctional cellular hybrids composed of an interconnected arrangement of internal struts that can offer enhanced strength and stiffness at low densities. This study looks at the potential of Ni-based superalloys as microtruss materials. The potential of using the in-situ plastic strain imparted during stretch forming to grain boundary engineer the internal struts of Inconel 600 (IN600) cellular hybrids was also explored. In order to examine this question, a combination of experimental and finite element (FE) methods were employed. The non-uniform plastic deformation imparted to the microtruss struts during fabrication was modeled by FE and the local changes in grain boundary character in the fabricated trusses were mapped by electron backscattered diffraction. This study also examined the distribution of plastic strain over the microtruss architecture. A mechanical press with various pin geometries was employed to experimentally validate the FE models. Standard pin geometry results in substantially non-uniform plastic strain, which limits the maximum formability of the starting sheet material. Importantly, pins designed with tapers and spheres were shown to impart plastic strain along the entire length of the microtruss. This opened up possibility of new design strategies for facilitating grain boundary engineering over the entire truss. It may also present opportunities for enhancing the energy absorption performance of microtruss materials. Finally, this study examined the mechanical properties of IN600 microtrusses, in particular focusing on the significance of strut end constraints in determining the overall mechanical performance. While it is straightforward to analytically determine the inelastic buckling resistance of plastically deformed struts, there is no simple way to determine the rotational end constraint of the struts deformed to varying truss angles. It was seen that end constraint rigidity k could be determined using a

  12. Thermomechanical fatigue crack growth in a cast polycrystalline superalloy

    Moverare Johan J.


    Full Text Available Thermomechanical fatigue (TMF crack growth testing has been performed on the polycrystalline superalloy IN792. All tests were conducted in mechanical strain control in the temperature range between 100 and 750 °C. The influence of in-phase (IP and out-of-phase (OP TMF cycles was investigated as well as the influence of applying extended dwell times (up to 6 hours at the maximum temperature. The crack growth rates were also evaluated based on linear elastic fracture mechanics and described as a function of the stress intensity factor KI. Without dwell time at the maximum temperature, the crack growth rates are generally higher for the OP-TMF cycle compared to the IP-TMF cycle, when equivalent nominal strain ranges are compared. However, due to the fact that the tests were conducted in mechanical strain control, the stress response is very different for the IP and OP cycles. Also the crack closure level differs significantly between the cycle types. By taking the stress response into account and comparing the crack growth rates for equivalent effective stress intensity factor rages ΔKeff defined as Kmax − Kclosure, very similar crack growth rates were actually noticed independent of whether an IP or OP cycle were used. While the introduction of a 6 hour dwell time significantly increased the crack growth rates for the IP-TMF cycle, a decrease in crack growth rates versus ΔKeff were actually seen for the OP-TMF cycle. The fracture behaviour during the different test conditions has been investigated using scanning electron microscopy.

  13. Compositional Effects on Nickel-Base Superalloy Single Crystal Microstructures

    MacKay, Rebecca A.; Gabb, Timothy P.; Garg,Anita; Rogers, Richard B.; Nathal, Michael V.


    Fourteen nickel-base superalloy single crystals containing 0 to 5 wt% chromium (Cr), 0 to 11 wt% cobalt (Co), 6 to 12 wt% molybdenum (Mo), 0 to 4 wt% rhenium (Re), and fixed amounts of aluminum (Al) and tantalum (Ta) were examined to determine the effect of bulk composition on basic microstructural parameters, including gamma' solvus, gamma' volume fraction, volume fraction of topologically close-packed (TCP) phases, phase chemistries, and gamma - gamma'. lattice mismatch. Regression models were developed to describe the influence of bulk alloy composition on the microstructural parameters and were compared to predictions by a commercially available software tool that used computational thermodynamics. Co produced the largest change in gamma' solvus over the wide compositional range used in this study, and Mo produced the largest effect on the gamma lattice parameter and the gamma - gamma' lattice mismatch over its compositional range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had a significant impact on their concentrations in the gamma matrix and, to a smaller extent, in the gamma' phase. The gamma phase chemistries exhibited strong temperature dependencies that were influenced by the gamma and gamma' volume fractions. A computational thermodynamic modeling tool significantly underpredicted gamma' solvus temperatures and grossly overpredicted the amount of TCP phase at 982 C. Furthermore, the predictions by the software tool for the gamma - gamma' lattice mismatch were typically of the wrong sign and magnitude, but predictions could be improved if TCP formation was suspended within the software program. However, the statistical regression models provided excellent estimations of the microstructural parameters based on bulk alloy composition, thereby demonstrating their usefulness.

  14. Guiding phosphorus stewardship for multiple ecosystem services

    Phosphorus is vital to agricultural production and water quality regulation. While the role of phosphorus in agriculture and water quality has been studied for decades, the benefits of sustainable phosphorus use and management for society due to its downstream impacts on multiple ecosystem services...

  15. [Analysis on the removal efficiency and mechanisms of phosphorus by modified zeolites substrates coated with LDHs reacted by different metal compounds in laboratory-scale vertical-flow constructed wetlands].

    Zhang, Xiang-Ling; Chen, Jun-Jie; Guo, Lu; Chen, Qiao-Zhen; Wang, Xiao-Xiao


    Six kinds of metal compounds which were CaCl2 , ZnCl2, MgCl2, FeCl3, AlCl3, and CoCl3 were formed nine kinds of different combinations in the alkaline conditions to synthesized LDHs (Layered Double Hydroxides), which were in-situ coated on the surface of zeolites. With the filling of the original and nine kinds of modified zeolites in the columns to simulate a laboratory-scale vertical-flow constructed wetland system, the experiments of purified phosphorus were conducted. Combined removal efficiency with adsorption isotherm data of the ten kinds of zeolites, mechanism for strengthening the removal rates of the phosphorus by the modified zeolites was studied. The results showed that compared with the original zeolites, the removal rates of the phosphorus by nine kinds of modified zeolites were enhanced with various degrees. In the cases of Zn involved in the modified zeolites, the removal efficiencies of phosphorus reached a high quality. Especially, the ZnFe-LDHs had the average removal rates of the total phosphorus, the dissolved phosphorus and the phosphate were over 90%, and its maximum adsorption capacity of the phosphorus was three times higher than that of the original zeolites. Therefore, by means of increasing the adsorption capacity and improving the chemical adsorption ability of phosphorus, the modification to coated LDHs on the zeolites reached the aim of strengthening the purification of the phosphorus.

  16. New knowledge about 'white spots' in superalloys

    Jackman, L.A. (Teledyne Allvac, Monroe, N.C. (United States)); Maurer, G.E. (Special Metals Corp., New Hartford, N.Y. (United States)); Widge, S. (Carpenter Technology Corp., Reading, PA (United States))


    In April 1991, the first in a series of workshops was held to discuss ways in which the gas turbine industry could better understand defects in nickel-base superalloys. The group's primary objective was to better define, and expand knowledge about, segregation in superalloys such as Alloy 718 and Waspaloy,with emphasis on light-etching areas referred to as solute-lean defects or 'white spots'. This 'White Spots Committee' formed four subcommittees to focus efforts on classification, inspection, mechanisms, and mechanical properties. Completion of the tasks that these subcommittees have undertaken should greatly improve the gas turbine industry's understanding of the physical and mechanical nature of white spots. The primary purpose of this article is to formalize the characterization and classification of white spots in high-strength superalloys so that the metallurgical community can begin to use a common vocabulary when referring to them. An overview of formation mechanisms is presented along with a brief description of detection methods. Also discussed are preliminary test results, which should help shed light on the effects of solute-lean microstructures on tensile and fatigue properties. Although white spots are not limited to any single superalloy or class of superalloy, Alloy 718 is emphasized because it is so widely used, and because its relatively large solidus-liquidus temperature interval ([approximately]75 C, 135 F) and high niobium content ([approximately]5.3% Nb) make it prone to segregation. Three distinct types of white spots have been identified and named by the committee: discrete, dendritic, and solidification white spots.

  17. 40 CFR 422.20 - Applicability; description of the phosphorus consuming subcategory.


    ... phosphorus consuming subcategory. 422.20 Section 422.20 Protection of Environment ENVIRONMENTAL PROTECTION... Phosphorus Consuming Subcategory § 422.20 Applicability; description of the phosphorus consuming subcategory... manufacture of phosphoric acid, phosphorus pentoxide, phosphorus pentasulfide, phosphorus trichloride,...

  18. Do Twin Boundaries Always Strengthen Metal Nanowires?

    Zhang Yongfeng; Huang Hanchen


    Abstract It has been widely reported that twin boundaries strengthen nanowires regardless of their morphology—that is, the strength of nanowires goes up as twin spacing goes down. This article shows that twin boundaries do not always strengthen nanowires. Using classical molecular dynamics simulations, the authors show that whether twin boundaries strengthen nanowires depends on the necessary stress for dislocation nucleation, which in turn depends on surface morphologies. When nanowire...

  19. Greening the global phosphorus cycle

    Withers, Paul J.A.; Elser, James J.; Hilton, Julian; Ohtake, Hisao; Schipper, Willem J.; Dijk, Van Kimo C.


    The sustainability of global phosphorus (P) use is emerging as a major societal goal to secure future food, energy, and water security for a growing population. Phosphate rock (PR) is a critical raw material whose inefficiency of use is leading to widespread eutrophication and uncertainties about

  20. Characterization and Modeling of Residual Stress and Cold Work Evolution in PM Nickel Base Disk Superalloy Project

    National Aeronautics and Space Administration — Powder metal (PM) superalloys used for critical compressor and turbine disk applications are prone to fatigue failures in stress concentration features such as holes...

  1. Natural phosphorus sources for the Pacific Northwest

    Johnson, Hank


    Phosphorus is a naturally occurring element found in all rocks; the amount varies by the type of rock. The amount of phosphorus in sediments is expected to be correlated with the amount of phosphorus in the parent rocks. Streambed sediment collected by the National Uranium Resource Evaluation (NURE) Program were used to estimate the variation of phosphorus across the Pacific Northwest. This file provides an estimate of the mean concentration of phosphorus in soils for each incremental catchment of the USGS Pacific Northwest SPARROW model.

  2. Environmental Phosphorus Recovery Based on Molecular Bioscavengers

    Gruber, Mathias Felix

    Phosphorus is a ubiquitous element of all known life and as such it is found throughout numerous key molecules related to various cellular functions. The supply of phosphorus is tightly linked to global food security, since phosphorus is used to produce agricultural fertilizers, without which...... it would not be possible to feed the world population. Sadly, the current supply of phosphorus is based on the gradual depletion of limited fossil reserves, and some estimates predict that within 15-25 years we will consume more phosphorus than we can produce. There is therefore a strong international...

  3. 激光快速成形Inconel718超合金拉伸力学性能研究%Research on Tensile Properties of Inconel 718 Superalloy Fabricated by Laser Rapid Forming Process

    席明哲; 高士友


    研究了激光快速成形Inconel 718超合金试样3个相互垂直方向的拉伸力学性能,以及热处理对激光快速成形凝固组织与3个相互垂直方向拉伸力学性能的影响.结果表明,激光快速成形Inconel 718超合金试样3个相互垂直方向的拉伸力学性能均明显低于其锻件拉伸力学性能,且表现出明显的各向异性.经过热处理的Inconel 718超合金试样,其沿沉积高度方向定向外延生长的柱状枝晶组织转变为晶粒粗大且不均匀的等轴状再结晶组织,随Laves相固溶消失及强化相γ"和γ'大量析出,3个相互垂直方向上的拉伸力学性能均大幅度提高,其中,与基板平行的两个相互垂直方向上的拉伸力学性能均达到Inconel 718超合金锻件拉伸力学性能标准,但沿成形件高度方向,出现拉伸力学性低于Inconel 718超合金锻件拉伸力学性能标准的试样.%The tensile mechanical properties in three mutually perpendicular directions of Inconel 718 superalloy sample fabricated by laser rapid forming (LRF) are studied. The influences of heat treatment on both the solidification microstructures of and the tensile mechanical properties in three mutually perpendicular directions of Inconel 718 superalloy sample are investigated. It is shown that the tensile mechanical properties of all test specimens are clearly inferior to that of wrought Inconel 718 superalloy. After being heat treated, the coarse columnar dendrites growing epitaxially along the deposition direction of as-deposited Inconel 718 superalloy change to the coarse and non-uniform equiaxed grains due to recrystallization. With the dissolution of Laves phase and precipitation of a large number of strengthening phase γ" and γ' the tensile mechanical properties in three mutually directions increase substantially. The tensile properties of tested specimens whose tensile directions are parallel with the base plate reach the tensile properties standard of wrought

  4. Structure and composition of higher-rhenium-content superalloy based on La-alloyed Ni-Al-Cr

    Kozlov, Eduard V.; Koneva, Nina A. [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Nikonenko, Elena L., E-mail: [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Popova, Natalya A.; Fedorischeva, Marina V. [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)


    The paper presents the transmission and scanning electronic microscope investigations of Ni-Al-Cr superalloy alloyed with additional Re and La elements. This superalloy is obtained by a directional solidification method. It is shown that such additional elements as Re and La result in formation of new phases in Ni-Al-Cr accompanied by considerable modifications of quasi-cuboid structure in its γ’-phase.

  5. Cyclic Oxidation of High Mo, Reduced Density Superalloys

    James L. Smialek


    Full Text Available Cyclic oxidation was characterized as part of a statistically designed, 12-alloy compositional study of 2nd generation single crystal superalloys as part of a broader study to co-optimize density, creep strength, and cyclic oxidation. The primary modification was a replacement of 5 wt. % W by 7% or 12% Mo for density reductions of 2%–7%. Compositions at two levels of Mo, Cr, Co, and Re were produced, along with a midpoint composition. Initially, polycrystalline vacuum induction samples were screened in 1100 °C cyclic furnace tests using 1 h cycles for 200 h. The behavior was primarily delimited by Cr content, producing final weight changes of −40 mg/cm2 to −10 mg/cm2 for 0% Cr alloys and −2 mg/cm2 to +1 mg/cm2 for 5% Cr alloys. Accordingly, a multiple linear regression fit yielded an equation showing a strong positive Cr effect and lesser negative effects of Co and Mo. The results for 5% Cr alloys compare well to −1 mg/cm2, and +0.5 mg/cm2 for Rene′ N4 and Rene′ N5 (or Rene′ N6, respectively. Scale phases commonly identified were Al2O3, NiAl2O4, NiTa2O6, and NiO, with (Ni,CoMoO4 found only on the least resistant alloys having 0% Cr and 12% Mo. Scale microstructures were complex and reflected variations in the regional spallation history. Large faceted NiO grains and fine NiTa2O6 particles distributed along NiAl2O4 grain boundaries were typical distinctive features. NiMoO4 formation, decomposition, and volatility occurred for a few high Mo compositions. A creep, density, phase stability, and oxidation balanced 5% Cr, 10% Co, 7% Mo, and 3% Re alloy was selected to be taken forward for more extensive evaluations in single crystal form.

  6. Design of a biomimetic self-healing superalloy composite

    Files, Bradley Steven


    Use of systems engineering concepts to design technologically advanced materials has allowed ambitious goals of self-healing alloys to be realized. Shape memory alloy reinforcements are embedded in an alloy matrix to demonstrate concepts of stable crack growth and matrix crack closure. Computer methods are used to design thermodynamically compatible iron-based alloys using bio-inspired concepts of crack bridging and self-healing. Feasibility of crack closure and stable crack growth is shown in a prototype system with a Sn-Bi matrix and TiNi fibers. Design of Fe-Ni-Co-Ti-Al alloys using thermodynamic models to determine stabilities and phase equilibria allows for a methodical system designing compatible multicomponent alloys for composite systems. Final alloy computations for this project led to the alloy Fe-27.6Ni-18.2Co-4.1Ti-1.6Al as a compatible shape memory a with a 650sp°C 90 minute heat treatment leading to martensite and austenite start temperatures (Msbs and Asbs) near room temperature. Thin slices of this alloy were able to fully recover at least 5% strain upon unloading heating. Composites made from the designed shape memory alloy and a compatible Fe-based B2 matrix were used to test self-healing concepts in the superalloy system. Diffusion couple experiments verified thermodynamic compatibility between matrix and reinforcement alloys at the solution treatment temperature of 1100sp°C. Concepts of stable crack growth and crack bridging were demonstrated in the composite, leading to enhanced toughness of the brittle matrix. However, healing behavior in this system was limited by intergranular fracture of the reinforcement alloy. It is believed that use of rapidly solidified powders could eliminate intergranular fracture, leading to greatly enhanced properties of toughening and healing. Crack clamping and stable crack growth were achieved in a feasibility study using a Sn-Bi matrix reinforced with TiNi fibers. Tensile specimens with less than 1% fibers

  7. Silicide precipitation strengthened TiAl

    Noda, T. [Special Steel Research Laboratory, Daido Steel Co. Ltd., 2-30 Daido-cho, Minami-ku, Nagoya 457 (Japan); Okabe, M. [Special Steel Research Laboratory, Daido Steel Co. Ltd., 2-30 Daido-cho, Minami-ku, Nagoya 457 (Japan); Isobe, S. [Special Steel Research Laboratory, Daido Steel Co. Ltd., 2-30 Daido-cho, Minami-ku, Nagoya 457 (Japan); Sayashi, M. [Materials Research Laboratory, Nissan Research Center, Nissan Motor Co. Ltd., 1 Natushima-cho, Yokosuka 237 (Japan)


    Precipitation of a titanium silicide Ti{sub 5}Si{sub 3} was found to be beneficial to improvement of the creep resistance of a fully lamellar Ti-48Al-1.5Cr cast alloy without the sacrifice of tensile properties. The addition of 0.26-0.65 mol% Si generates fine precipitates less than 200 nm in size during aging at 900 C for 5 h. The precipitates are effective obstacles to dislocation motion and raise the stress exponents of power law creep significantly. The specific creep strength of Si-containing alloys is better than that of a conventional Ni-base cast superalloy Inconel 713C at 800 C for 10000 h. ((orig.))

  8. 27 CFR 28.66 - Strengthening bonds.


    ... bonds. In all cases where the penal sum of any bond becomes insufficient, the principal shall either give a strengthening bond with the same surety to attain a sufficient penal sum, or give a new bond to... of any bond to less than its full penal sum. Strengthening bonds shall show the current date...

  9. Orientation and Alloying Effects on Creep Strength in Ni-Based Superalloys

    Smith, Timothy Michael, Jr.

    microtwin and stacking fault formations prominently occurred. High resolution EDX was performed in regions where stacking faults had terminated inside of a gamma' precipitate, capturing the process as it was transpiring when the creep test had ended. Again, the presence of elemental segregation was observed along superlattice stacking faults as well as multiple examples of a Co and Cr rich Cottrell atmosphere around the leading Shockley partials. The presence and interaction of newly discovered tertiary gamma particles with the formation of these faults is explored. These combined observations lead to the creation of a new microtwin formation model incorporating the diffusion processes now known to ensue during twin development. Finally, a new "phase-transformation strengthening" mechanism that resists high temperature creep deformation in Nickel-based superalloys, where specific alloying elements inhibit the deleterious deformation mode of microtwinning at temperatures above 700 °C is introduced. Ultra-high-resolution structure and composition analysis via scanning transmission electron microscopy, combined with density functional theory calculations, reveals that a superalloy with higher concentrations of the elements Titanium, Tantalum, and Niobium encourage a shear-induced solid-state transformation from the gamma' to phase along stacking faults in gamma' precipitates, which would normally be the precursors of deformation twins. This nanoscale phase creates a low energy structure that inhibits thickening of stacking faults into twins, leading to significant improvement in creep properties.

  10. High temperature oxidation and electrochemical studies on novel co-base superalloys

    Klein, Leonhard


    Isothermal oxidation in air was carried out on novel γ'-strengthened Cobalt-base superalloys of the system Co-Al-W-B. After fast initial oxide formation, a multi-layered structure establishes, consisting of an outer cobalt oxide layer, a middle spinel-containing layer, and an inner Al{sub 2}O{sub 3}-rich region. Ion diffusion in outward direction is hindered by the development of Al{sub 2}O{sub 3}, that can be either present as a continuous and protective layer or as a discontinuous Al{sub 2}O{sub 3}-rich area without comparable protective effect. Furthermore, high temperature oxidation leads to phase transformation (from γ/γ' into γ/Co{sub 3}W) at the alloy/oxide layer interface due to aluminium depletion. Pure cobalt and ternary Co-Al-W alloys exhibit parabolic oxide growth due to the lack or insufficient amounts of protective oxides, whereas quaternary Co-Al-W-B alloys possess sub-parabolic oxidation behaviour (at 900 C). At lower temperatures (800 C), even a blockage of further oxidation can be observed. High amounts of B (0.12 at%) significantly improve oxidation resistance mainly due to its beneficial effect on inner Al{sub 2}O{sub 3}-formation at the alloy/oxide interface. Furthermore, B prevents decohesion of high temperature scales due to the formation of B-rich phases (presumably tungsten borides) in the middle oxide layer. Appropriate amounts of chromium (8 at%) as additional alloying element to Co-Al-W-B alloys lead to the formation of an inner duplex layer composed of protective Cr{sub 2}O{sub 3} and Al{sub 2}O{sub 3} phases. In this respect, chromium also benefits selective oxidation of aluminium, which results in higher Al{sub 2}O{sub 3}-contents compared to chromium-free alloys. Major drawbacks of chromium additions are, on the one hand, the formation of volatile chromium-containing species at temperatures exceeding 1000 C and on the other hand, the instability of the γ/γ'-microstructure. Titanium and silicon additions lead to

  11. High temperature oxidation and electrochemical studies on novel co-base superalloys

    Klein, Leonhard


    Isothermal oxidation in air was carried out on novel γ'-strengthened Cobalt-base superalloys of the system Co-Al-W-B. After fast initial oxide formation, a multi-layered structure establishes, consisting of an outer cobalt oxide layer, a middle spinel-containing layer, and an inner Al{sub 2}O{sub 3}-rich region. Ion diffusion in outward direction is hindered by the development of Al{sub 2}O{sub 3}, that can be either present as a continuous and protective layer or as a discontinuous Al{sub 2}O{sub 3}-rich area without comparable protective effect. Furthermore, high temperature oxidation leads to phase transformation (from γ/γ' into γ/Co{sub 3}W) at the alloy/oxide layer interface due to aluminium depletion. Pure cobalt and ternary Co-Al-W alloys exhibit parabolic oxide growth due to the lack or insufficient amounts of protective oxides, whereas quaternary Co-Al-W-B alloys possess sub-parabolic oxidation behaviour (at 900 C). At lower temperatures (800 C), even a blockage of further oxidation can be observed. High amounts of B (0.12 at%) significantly improve oxidation resistance mainly due to its beneficial effect on inner Al{sub 2}O{sub 3}-formation at the alloy/oxide interface. Furthermore, B prevents decohesion of high temperature scales due to the formation of B-rich phases (presumably tungsten borides) in the middle oxide layer. Appropriate amounts of chromium (8 at%) as additional alloying element to Co-Al-W-B alloys lead to the formation of an inner duplex layer composed of protective Cr{sub 2}O{sub 3} and Al{sub 2}O{sub 3} phases. In this respect, chromium also benefits selective oxidation of aluminium, which results in higher Al{sub 2}O{sub 3}-contents compared to chromium-free alloys. Major drawbacks of chromium additions are, on the one hand, the formation of volatile chromium-containing species at temperatures exceeding 1000 C and on the other hand, the instability of the γ/γ'-microstructure. Titanium and silicon additions lead to

  12. Microstructure and Mechanical Properties of Hot Rolled Low Silicon TRIP Steel Containing Phosphorus and Vanadium

    HOU Xiao-ying; XU Yun-bo; ZHAO Yan-feng; WU Di


    The microstructure characteristics and mechanical properties of a low-silicon TRIP steel containing phosphorus and vanadium at different finish rolling temperatures were studied by laboratory hot rolling experiments. Dif- ferent ratios of multiphase microstructure (ferrite, granular bainite and retained austenite) are obtained. With a decrease in finish rolling temperature, the volume fractions of ferrite and retained austenite increase. EBSD analysis re veals that most of the ferrite grains are fine, and decreasing of finish rolling temperature leads to an increase in low angle boundaries. Under the joint effects of fine grain strengthening, dislocation strengthening and precipitation strengthening, higher strength is obtained. When the finish rolling temperature is decreased to 800 ℃, the steel has excellent mechanical properties: Rp0.2 =470 MPa; Rm=960 MPa; Rp0. 2/Rm=0. 49; A50 =19.7%; n=0. 25.

  13. Phosphorus Recovery from Ashes of Sewage Sludge

    Cornel, Peter; Schaum, Peter


    About 90% of the incoming phosphorus load of waste water is eliminated by waste water treatment and transferred into the sewage sludge. Considerable amounts of sewage sludge can not be used agriculturally but are incinerated. Thus the ash from mono sludge incineration plants contains significant amounts of phosphorus (up to 25% P{sub 2}O{sub 5}) and could be used as raw material in fertilizer industry. The ash is hygienically harmless and free of organic substances. The ratio of phosphorus to heavy metals is basically the same as in the sewage sludge. The first step in separating phosphorus from heavy metals is to dissolve phosphorus by extraction. The most promising way seems to be the release of phosphorus with acids or bases. With 1 m sulphuric acid it is possible to release phosphorus completely. By use of acid most of the heavy metals dissolve, too. With caustic soda as solvent, only 30-40% of the phosphorus can be dissolved but the eluate is almost free of heavy metals. The amount of phosphorus which can be released with caustic soda, depends on the applied precipitant (Al or Fe salts) for phosphorus elimination at the waste water treatment. (author)

  14. Dietary phosphorus acutely impairs endothelial function.

    Shuto, Emi; Taketani, Yutaka; Tanaka, Rieko; Harada, Nagakatsu; Isshiki, Masashi; Sato, Minako; Nashiki, Kunitaka; Amo, Kikuko; Yamamoto, Hironori; Higashi, Yukihito; Nakaya, Yutaka; Takeda, Eiji


    Excessive dietary phosphorus may increase cardiovascular risk in healthy individuals as well as in patients with chronic kidney disease, but the mechanisms underlying this risk are not completely understood. To determine whether postprandial hyperphosphatemia may promote endothelial dysfunction, we investigated the acute effect of phosphorus loading on endothelial function in vitro and in vivo. Exposing bovine aortic endothelial cells to a phosphorus load increased production of reactive oxygen species, which depended on phosphorus influx via sodium-dependent phosphate transporters, and decreased nitric oxide production via inhibitory phosphorylation of endothelial nitric oxide synthase. Phosphorus loading inhibited endothelium-dependent vasodilation of rat aortic rings. In 11 healthy men, we alternately served meals containing 400 mg or 1200 mg of phosphorus in a double-blind crossover study and measured flow-mediated dilation of the brachial artery before and 2 h after the meals. The high dietary phosphorus load increased serum phosphorus at 2 h and significantly decreased flow-mediated dilation. Flow-mediated dilation correlated inversely with serum phosphorus. Taken together, these findings suggest that endothelial dysfunction mediated by acute postprandial hyperphosphatemia may contribute to the relationship between serum phosphorus level and the risk for cardiovascular morbidity and mortality.

  15. Phosphorus doping a semiconductor particle

    Stevens, G.D.; Reynolds, J.S.


    A method of phosphorus doping a semiconductor particle using ammonium phosphate is disclosed. A p-doped silicon sphere is mixed with a diluted solution of ammonium phosphate having a predetermined concentration. These spheres are dried with the phosphorus then being diffused into the sphere to create either a shallow or deep p-n junction. A good PSG glass layer is formed on the surface of the sphere during the diffusion process. A subsequent segregation anneal process is utilized to strip metal impurities from near the p-n junction into the glass layer. A subsequent HF strip procedure is then utilized to removed the PSG layer. Ammonium phosphate is not a restricted chemical, is inexpensive, and does not pose any special shipping, handling, or disposal requirement. 1 fig.

  16. Influence of modified processing on structure and properties of hot isostatically pressed superalloy Inconel 718

    Rao, G. Appa [Defence Metallurgical Research Laboratory, Kanchanbagh (P.O.), Hyderabad 500 058 (India)]. E-mail:; Srinivas, M. [Defence Metallurgical Research Laboratory, Kanchanbagh (P.O.), Hyderabad 500 058 (India); Sarma, D.S. [Department of Metallurgical Engineering, Institute of Technology, Banaras Hindu University, Varanasi 221 005 (India)


    Inert gas atomized (IGA) superalloy Inconel 718 powder was consolidated by hot isostatic pressing (HIPing) at 1200 deg. C under 120 MPa pressure for 3 h. The HIPed alloy heat treated as per the aerospace materials specification (AMS) 5662J standard schedule, viz. solution treatment (ST) at 980 deg. C for 1 h/water quenching (WQ) to room temperature (RT) and a two-step ageing treatment (AT) at 720 deg. C for 8 h/furnace cooling (FC) at 55 deg. C h{sup -1} to 620 deg. C and holding at 620 deg. C for 8 h and air cooling (AC) to room temperature has exhibited the yield strength (YS) and ultimate tensile strength (UTS) comparable to that of the conventionally processed (forged and heat treated) IN 718. However, its ductility and stress rupture properties at 650 deg. C were found to be poor due to the presence of prior particle boundary (PPB) networks decorated with highly stable oxides (Al{sub 2}O{sub 3} and TiO{sub 2}) and brittle MC (Nb, Ti)C carbides. To mitigate this problem, the HIPed alloy was subjected to solution treatment at 1270 deg. C for 1 h followed by re-HIPing at 1100 deg. C/130 MPa/3 h before heat-treating it as per AMS 5662J standard schedule. Optical and scanning electron microscopy (SEM) of the alloy processed under modified HIPing and heat treatment conditions have shown the dissolution of MC-carbides, breaking up of PPB networks and formation of equiaxed grains with an average diameter of about 50 {mu}m. Transmission electron microscopy (TEM) of this alloy has revealed uniform distribution of {gamma}'' and {gamma}' strengthening precipitates in the {gamma}-matrix and the presence of {delta}(Ni{sub 3}Nb) phase as well as very fine oxide particles near the grain boundaries. The tensile properties of the alloy processed under modified conditions have shown quite satisfactory levels of YS and UTS combined with a significantly improved elongation (EL) values at room temperature (19.5%) and at 650 deg. C (8.0%). The improvement in alloy

  17. Phytoextraction of excess soil phosphorus

    Sharma, Nilesh C. [Department of Biology, Western Kentucky University, 1906 College Heights Boulevard 11080, Bowling Green, KY 42101-1080 (United States); Starnes, Daniel L. [Department of Biology, Western Kentucky University, 1906 College Heights Boulevard 11080, Bowling Green, KY 42101-1080 (United States); Sahi, Shivendra V. [Department of Biology, Western Kentucky University, 1906 College Heights Boulevard 11080, Bowling Green, KY 42101-1080 (United States)]. E-mail:


    In the search for a suitable plant to be used in P phytoremediation, several species belonging to legume, vegetable and herb crops were grown in P-enriched soils, and screened for P accumulation potentials. A large variation in P concentrations of different plant species was observed. Some vegetable species such as cucumber (Cucumis sativus) and yellow squash (Cucurbita pepo var. melopepo) were identified as potential P accumulators with >1% (dry weight) P in their shoots. These plants also displayed a satisfactory biomass accumulation while growing on a high concentration of soil P. The elevated activities of phosphomonoesterase and phytase were observed when plants were grown in P-enriched soils, this possibly contributing to high P acquisition in these species. Sunflower plants also demonstrated an increased shoot P accumulation. This study shows that the phytoextraction of phosphorus can be effective using appropriate plant species. - Crop plants such as cucumber, squash and sunflower accumulate phosphorus and thus can be used in the phytoextraction of excess phosphorus from soils.

  18. Unusually Stable Helical Coil Allotrope of Phosphorus.

    Liu, Dan; Guan, Jie; Jiang, Jingwei; Tománek, David


    We have identified an unusually stable helical coil allotrope of phosphorus. Our ab initio density functional theory calculations indicate that the uncoiled, isolated straight one-dimensional chain is equally stable as a monolayer of black phosphorus dubbed phosphorene. The coiling tendency and the attraction between adjacent coil segments add an extra stabilization energy of ∼12 meV/atom to the coil allotrope, similar in value to the ∼16 meV/atom interlayer attraction in bulk black phosphorus. Thus, the helical coil structure is essentially as stable as black phosphorus, the most stable phosphorus allotrope known to date. With an optimum radius of 2.4 nm, the helical coil of phosphorus may fit well and even form inside wide carbon nanotubes.

  19. Thermophysical and structural study of IN 792-5A nickel based superalloy

    S. Zlá


    Full Text Available The presented paper deals with study of phase transformations temperatures of nickel based superalloy IN 792-5A with application of DTA – method and use of experimental laboratory system for simultaneous thermal analysis SETARAM Setsys 18TM. Samples taken from as-received state of superalloy were heated with controlled ramp rates (1, 5, 10 and 20 °C•min-1 and immediately after melting they were cooled with the same controlled ramp rate. The samples before and after DTA-analysis were also subjected to the phase analysis with use of scanning electron microscopy on the microprobe (JCXA 733 equipped with energy dispersive analyser EDAX (EDAM 3.

  20. Rafting in single crystal nickel-base superalloys — An overview

    M Kamaraj


    Currently nickel-base single crystal (SX) superalloys are considered for the manufacture of critical components such as turbine blades, vanes etc., for aircraft engines as well as land-based power generation applications. Microstructure and high temperature mechanical properties are the major factors controlling the performance of SX superalloys. Rafting is an important phenomenon in these alloys which occurs during high temperature creep. It is essential to understand the rafting mechanism, and its characteristics on high temperature properties before considering the advanced applications. In this review article, the thermodynamic driving force for rafting with and without stress is explained. The nature and influence of rafting on creep properties including pre-rafted conditions are discussed. In addition, the effect of stress state on $\\gamma /\\gamma'$ rafting, kinetics and morphological evolution are discussed with the recent experimental results.


    Juraj Belan


    Full Text Available Alloy ŽS6K is former USSR superalloy used in DV – 2 jet engine. It is used for turbine rotor blade and whole cast small sized rotors with working temperature up to 800 ÷ 1050°C. This alloy was evaluated after annealing at 800 °C/ 10 and followed by cooling with various rate, presented with cooling in water, oil and air. Cooling rates, represented by various cooling mediums, have a significant influence on diffusion processes, which are going in structure. Methods of quantitative metallography (Image Analyzer software NIS – Elements for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for gama' - phase evaluation are used for evaluation of structural characteristics on experimental material – Ni base superalloy ŽS6K.


    Juraj Belan


    Full Text Available Alloy ŽS6K is former USSR superalloy used in DV – 2 jet engine. It is used for turbine rotor blade and whole cast small sized rotors with working temperature up to 800 ÷ 1050°C. This alloy was evaluated after annealing at 800 °C/ 10 and followed by cooling with various rate, presented with cooling in water, oil and air. Cooling rates, represented by various cooling mediums, have a significant influence on diffusion processes, which are going in structure. Methods of quantitative metallography (Image Analyzer software NIS – Elements for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for gama' - phase evaluation are used for evaluation of structural characteristics on experimental material – Ni base superalloy ŽS6K.

  3. Oxidation Resistance: One Barrier to Moving Beyond Ni-Base Superalloys

    Pint, Bruce A [ORNL; Distefano, James R [ORNL; Wright, Ian G [ORNL


    The implementation of new high-temperature materials is often hampered by their lack of oxidation or environmental resistance. This failing is one of the strongest barriers to moving beyond Ni-base superalloys for many commercial applications. In practice, usable high-temperature alloys have at least reasonable oxidation resistance, but the current generation of single-crystal Ni-base superalloys has sufficient oxidation resistance that optimized versions can be used without a metallic bond coating and only an oxygen-transparent ceramic coating for thermal protection. The material development process often centers around mechanical properties, while oxidation resistance, along with other realities, is given minor attention. For many applications, the assumption that an oxidation-resistant coating can be used to protect a substrate is seriously flawed, as coatings often do not provide sufficient reliability for critical components. Examples of oxidation problems are given for currently used materials and materials classes with critical oxidation resistance problems.

  4. Effect of boron addition on the microstructure and stress-rupture properties of directionally solidified superalloys

    Bao-ping Wu; Lin-han Li; Jian-tao Wu; Zhen Wang; Yan-bin Wang; Xing-fu Chen; Jian-xin Dong; Jun-tao Li


    This study is focused on the effect of boron addition, in the range of 0.0007wt% to 0.03wt%, on the microstructure and stress-rupture properties of a directionally solidified superalloy. With increasing boron content in the as-cast alloys, there is an increase in the fraction of theγ′/γ eutectic and block borides precipitate around theγ′/γ eutectic. At a high boron content of 0.03wt%, there is precipitation of lamellar borides. Upon heat treatment, fine block borides tend to precipitate at grain boundaries with increasing boron content. Overall, the rupture life of the directionally solidified superalloy is significantly improved with the addition of nominal content of boron. However, the rupture life decreases when the boron content exceeds 0.03wt%.

  5. Calorimetric examination of mixtures for modification of nickel and cobalt superalloys

    F. Binczyk


    Full Text Available The study presents the results of thermodynamic calculations and calorimetric examination of thermal reactions taking place at hightemperatures between the nanoparticle inoculants and metallic constituents of nickel and cobalt superalloys. The calculations andmeasurements were made for different compositions, containing cobalt aluminate CoAl2O4, cobalt oxide CoO*Co2O3, zircon flourZrSi2O4, powdered and metallic Al, powdered Ti, and IN-713C alloy. The obtained results have indicated the possibility of using certainmixtures as potential inoculating additives for the volume modification of nickel and cobalt superalloys. A characteristic feature of these alloys is the formation of a detrimental structure containing very large columnar crystal, present even in castings of a very high solidification rate. It has been proved that the inoculant most effective in the formation of the structure of equiaxial grains is the inoculant based on cobalt aluminate, colloidal silica and powdered aluminium.


    Tarcila Sugahara


    Full Text Available This research work investigated some important mechanical properties of Inconel 718 superalloy using hot tensile tests like conventional yield strength to 0.2% strain (σe , ultimate strength (σr , and specific elongation (εu . Samples were strained to failure at temperatures of 600°C, 650°C, 700°C, 750°C, 800°C and 850°C and strain rate of 0.5 mm/min (2 × 10–4 s–1 according to ASTM E-8. The results showed higher values σe of yield strength at 700°C, this anomalous behavior can be attributed to the presence of hardening precipitates as observed in the TTT diagram of superalloy Inconel 718. Examination of the sample’s surfaces tensile fracture showed that with increasing temperature test the actuating mechanism changes from intergranular fracture to coalescence of the microcavities.

  7. Processing and Microstructural Evolution of Superalloy Inconel 718 during Hot Tube Extrusion

    Shihong ZHANG; Zhongtang WANG; Bing QIAO; Yi XU; Tingfeng XU


    The processing parameters of tube extrusion for superalloy Inconel 718 (IN 718), such as slug temperature, tools temperature, choice of lubricant, extrusion ratio and extrusion speed, were determined by experiment in this paper. An appropriate temperature range recommended for the slug is 1080~1120℃, and the temperature range recommended for the tools is 350~500℃. The microstructural evolution of superalloy IN 718 during tube extrusion was analyzed.With the increase of the deformation the cross crystal grains were slightly refined. While the vertical crystal grain is elongated evidently and the tensile strength increased along the axial rake. Glass lubricants have to be spread on the slug surface after being heated to 150~200℃, vegetable oil or animal oil can be used as the lubricant on the surface of the tools to reduce the extrusion force remarkably.

  8. Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloys

    Gabb, Timothy P.; Miller, Robert A.; Sudbrack, Chantal K.; Draper, Susan L.; Nesbitt, James A.; Rogers, Richard B.; Telesman, Ignacy; Ngo, Vanda; Healy, Jonathan


    Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 degrees Centigrade and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 degrees Centigrade. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. This cyclic oxidation did not impair the coating's resistance to subsequent hot corrosion pitting attack.

  9. XPS surface analysis of chemical and ion nitred Ni-base superalloys

    Cappelli, E.; Nistico' , N.; Giunta, G.; Musicanti, M.; Bovaro, A.; Visconti, A. (Eniricerche, Monterotondo (Italy) Soliveri SpA, Caravaggio (Italy) Vacuum SpA, Trezzano S.N. (Italy))

    This paper reports on an investigation of the possibility of inducing surface modifications in a nickel base superalloy through different nitride treatment methods analogous to conventional hardening processes for steels. The aim was to confer, to the external surface of the superalloy, chemical and mechanical characteristics such as to make possible the nucleation and growth of a follow-up layer of a ceramic material (chemical vapour deposited TiN). The idea was to obtain good materials adhesion characterized by optimum properties - elastic modulus, thermal expansion, crystal structure, morphology, etc. The treatments led to significant increases in surface hardness and positively influenced both the nucleation process and TiN growth, as well as, substrate and coating adhesion. Results of x-ray photoelectron spectroscopy, XPS, of the surface and internal layers, together with microstructural examinations (SEM- EDX, XRD), evidenced the presence of nitrogen and the formation of nitrides (CrN and TiN) responsible for the induced modifications.

  10. Retention of Compressive Residual Stresses Introduced by Shot Peening in a Powder Metal Disk Superalloy

    Gabb, Timothy P.; Danetti, Andrew; Draper, Susan L.; Locci, Ivan E.; Telesman, Jack


    The fatigue lives of disk superalloys can be increased by shot peening their surfaces, to induce compressive residual stresses near the surface that impede cracking there. As disk application temperatures increase for improved efficiency, the persistence of these beneficial stresses could be impaired, especially with continued fatigue cycling. The objective of this work was to study the retention of residual stresses introduced by shot peening, when subjected to fatigue and high temperatures. Fatigue specimens of powder metallurgy processed nickel-base disk superalloy ME3 were prepared with consistent processing and heat treatment. They were then shot peened using varied conditions. Strain-controlled fatigue cycles were run at room temperature and 704 C, to allow re-assessment of residual stresses.

  11. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang


    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  12. Microstructure-property relationships in directionally solidified single-crystal nickel-base superalloys

    Mackay, Rebecca A.; Nathal, Michael V.


    This paper discusses some of the microstructural features which influence the creep properties of directionally solidified and single-crystal nickel-base superalloys. Gamma prime precipitate size and morphology, gamma-gamma (prime) lattice mismatch, phase instability, alloy composition, and processing variations are among the factors considered. Recent experimental results are reviewed and related to the operative deformation mechanisms and to the corresponding mechanical properties. Special emphasis is placed on the creep behavior of single-crystal superalloys at high temperatures, where directional gamma (prime) coarsening is prominent, and at lower temperatures, where gamma (prime) coarsening rates are significantly reduced. It can be seen that very subtle changes in microstructural features can have profound effects on the subsequent properties of these materials.

  13. Grain Boundary Engineering the Mechanical Properties of Allvac 718Plus(Trademark) Superalloy

    Gabb, Timothy P.; Telesman, Jack; Garg, Anita; Lin, Peter; Provenzano, virgil; Heard, Robert; Miller, Herbert M.


    Grain Boundary Engineering can enhance the population of structurally-ordered "low S" Coincidence Site Lattice (CSL) grain boundaries in the microstructure. In some alloys, these "special" grain boundaries have been reported to improve overall resistance to corrosion, oxidation, and creep resistance. Such improvements could be quite beneficial for superalloys, especially in conditions which encourage damage and cracking at grain boundaries. Therefore, the effects of GBE processing on high-temperature mechanical properties of the cast and wrought superalloy Allvac 718Plus (Allvac ATI) were screened. Bar sections were subjected to varied GBE processing, and then consistently heat treated, machined, and tested at 650 C. Creep, tensile stress relaxation, and dwell fatigue crack growth tests were performed. The influences of GBE processing on microstructure, mechanical properties, and associated failure modes are discussed.

  14. Microstructure of the Nickel-Base Superalloy CMSX-4 Fabricated by Selective Electron Beam Melting

    Ramsperger, Markus; Singer, Robert F.; Körner, Carolin


    Powder bed-based additive manufacturing (AM) processes are characterized by very high-temperature gradients and solidification rates. These conditions lead to microstructures orders of magnitude smaller than in conventional casting processes. Especially in the field of high performance alloys, like nickel-base superalloys, this opens new opportunities for homogenization and alloy development. Nevertheless, the high susceptibility to cracking of precipitation-hardenable superalloys is a challenge for AM. In this study, electron beam-based AM is used to fabricate samples from gas-atomized pre-alloyed CMSX-4 powder. The influence of the processing strategy on crack formation is investigated. The samples are characterized by optical and SEM microscopy and analyzed by microprobe analysis. Differential scanning calorimetry is used to demonstrate the effect of the fine microstructure on characteristic temperatures. In addition, in situ heat treatment effects are investigated.

  15. Optimizing the heat treatment of Ni-based superalloy turbine discs

    Furrer, D. U.; Shankar, R.; White, C.


    The heat-treatment processes for nickel-based superalloys continue to change due to the development of new alloys, new requirements, and subsequent new manufacturing facilities. Nickel-based superalloys are continuing to evolve to meet emerging applications, while new alloys are also being introduced for advanced applications. These new materials are also being optimized for numerous mechanical and physical properties, making the selection of heat-treatment parameters increasingly challenging. New processing facilities and methods are also being implemented to allow tailoring of heat-treating parameters to meet these new challenges. For example, the Ladish SuperCooler technology allows engineering and control of all aspects of the heat-treatment process for nickel-based components, resulting in never-before possible disc properties.

  16. High Temperature Spin Testing of a Superalloy Disk With a Dual Grain Structure

    Gayda, John; Kantzos, Pete


    Comparative spin tests were run on superalloy disks at an elevated temperature to determine the benefits of a DMHT disk, with a fine grain bore and coarse grain rim, versus a traditional subsolvus disk with a fine grain structure in the bore and rim. The results of these tests showed that the DMHT disk exhibited significantly lower growth at 1500 F. Further, the results of these tests could be accurately predicted using a 2D viscoelastic finite element analysis. These results indicate DMHT technology can be used to extend disk operating temperatures when compared to traditional subsolvus heat treatment options for superalloy disks. However, additional research is required to ensure the safe operation of a DMHT disk under more realistic engine operating conditions. This includes testing to determine the burst margin and cyclic capability of DMHT disks in a spin pit, at a minimum, and ultimately running an engine test with a DMHT disk.

  17. Development of superalloys for 1700 C ultra-efficient gas turbines

    Harada, Hiroshi [National Institute for Materials Science, Tsukuba, Ibaraki (Japan). High Temperature Materials Center


    Mitigation of global warming is one of the most outstanding issues for the humankind. The Japanese government announced that it will reduce its greenhouse gas emissions by 25% from the 1990 level by 2020 as a medium-term goal. One of the promising approaches to achieving this is to improve the efficiency of thermal power plants emitting one-third of total CO{sub 2} gas in Japan. The key to improving the thermal efficiency is high temperature materials with excellent temperature capabilities allowing higher inlet gas temperatures. In this context, new single crystal superalloys for turbine blades and vanes, new coatings and turbine disk superalloys have been successfully developed for various gas turbine applications, typically 1700 C ultra-efficient gas turbines for next generation combine cycle power plants. (orig.)



    Because of the low temperature gradient and growth rate, the microstructure of the conventional single crystal superalloy made by HRS processing is coarse dendrite with well developed sidebranches and has serious segregation. With the help of the high temperature gradient directional solidification equipment (HGDS), the solidification cooling rate is greatly increased. Study on microstructure of the Ni-base single crystal superalloy solidified at much higher cooling rate shows that the dendrite arm spacing is highly refined, of which the primary dendrite arm spacing can be made to be 38μm, just as 1/10 as that by conventional HRS processing. With the increase of the cooling rate, the amount of the eutectic increases and then decreases. In the superfine columnar dendrite, the amount of γ/γ′eutectic is much fewer and its size is very small. This is useful to homogenize the microsegregation and improve the property of the material.

  19. Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloy

    Gabb, Tim; Miller, R. A.; Sudbrack, C. K.; Draper, S. L.; Nesbitt, J.; Telesman, J.; Ngo, V.; Healy, J.


    Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 C and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 C. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. The effects of this cyclic oxidation on resistance to subsequent hot corrosion attack were examined.

  20. A study of microstructural characteristics and differential thermal analysis of Ni-based superalloys

    Aggarwal, M. D.; Lal, R. B.; Oyekenu, Samuel A.; Parr, Richard; Gentz, Stephen


    The objective of this work is to correlate the mechanical properties of the Ni-based superalloy MAR M246(Hf) used in the Space Shuttle Main Engine with its structural characteristics by systematic study of optical photomicrographs and differential thermal analysis. The authors developed a method of predicting the liquidus and solidus temperature of various nickel based superalloys (MAR-M247, Waspaloy, Udimet-41, polycrystalline and single crystals of CMSX-2 and CMSX-3) and comparing the predictions with the experimental differential thermal analysis (DTA) curves using Perkin-Elmer DTA 1700. The method of predicting these temperatures is based on the additive effect of the components dissolved in nickel. The results were compared with the experimental values.

  1. Susceptibility to Hot Cracking and Weldment Heat Treatment of Haynes 230 Superalloy

    C.M.Cheng; C.P.Chou; I.K.Lee; I.C.Kuo


    This study investigates the susceptibility of hot cracking and weldment heat treatment of Haynes 230 superalloy.The Varestriant test was conducted to evaluate this susceptibility. Welding was performed by gas tungsten arc welding(GTAW)and plasma arc welding(PAW)with stress relief heat treatment and solid solution heat treatment. A tensile test is then performed to measure the changes in the mechanical properties of the heattreated material. The results indicate that the number of thermal cycles does not affect the susceptibility of Haynes 230 superalloy to hot cracking. However, it does increase the strain. In weldment of heat treatment,stress relief annealing increases the yield strength and tensile strength of the welded parts. The section of the tensile specimens shows fibrous fractures on the welded parts, regardless of whether they are heat-treated.

  2. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.


    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  3. Timber Elements: Traditional and Modern Strengthening Techniques

    Raluca Hohan


    Full Text Available The main idea of this paper is to analyse the means for the rehabilitation of our cultural heritage timber structures. Several methods together with their application techniques are described, and also, the reasons for what these strengthening operations become imminent at a point. First of all, the necessity of the timber structural elements strengthening is explained through a short presentation of the factors which are degrading the material. Then, certain precautions and strengthening procedures are presented, all involving the usage of traditional materials like wood, metal, or concrete, and of modern materials like fiber reinforced polymeric composite.

  4. Phosphorus-containing materials for organic electronics.

    Stolar, Monika; Baumgartner, Thomas


    Phosphorus-based materials have received widespread attention in recent years, in particular as possible candidates for practical application in organic electronics. The geometry and electronic nature of phosphorus make it a favorable heteroatom for property tuning in order to obtain better performing organic electronics. This Focus Review discusses recent structural modifications and syntheses of phosphorus-based materials, illustrates property tuning at the same time, and highlights specific examples for device applications.

  5. Phosphorus Cycling Through Space and Time

    Filippelli, Gabriel


    The cycling of phosphorus, a biocritical element in short supply in nature, is an important Earth system process. Variations in the phosphorus cycle have occurred in the past. For example, the rapid uplift of the Himalayan-Tibet Plateau increased chemical weathering, which led to enhanced input of phosphorus to the oceans. This drove the late Miocene "biogenic bloom." On glacial timescales, phosphorus is quite dynamic. In terrestrial systems, phosphorus soil mineralogy alters rapidly in response to early soil development, and ultimately becomes limited to plant availability in many setting. In marine systems, the loss of the substantial continental margin sink for reactive P occurs during glacial sea-level lowstands, effectively concentrating phosphorus in the deep sea. Finally, in the modern, the phosphorus cycle is dominated by human activity and agriculture, which causes unwanted pollution due to high phosphorus loading and itself poses significant concerns about the ultimate future availability of this nutrient to feed an expanding human population. This presentation will cover several critical components of the phosphorus cycle, including terrestrial and marine systems, through the lens of geologic time. This perspective reveals the significant changes that have occurred in the availability of phosphorus through time, and how other biogeochemical systems have responded to these changes. Furthermore, the perspective provides some sobering insights into the mechanisms behind the concentration of marine phosphorus into viable sources of phosphate rock. The rarity of high-quality phosphate rock deposits and the limitation of easily minable reserves are becoming critical, as the human demand for fertilizer phosphorus far outstrips the geologic rate of replacement and few prospects exist for new discoveries of phosphate rock.

  6. Evolution of the global phosphorus cycle.

    Reinhard, Christopher T; Planavsky, Noah J; Gill, Benjamin C; Ozaki, Kazumi; Robbins, Leslie J; Lyons, Timothy W; Fischer, Woodward W; Wang, Chunjiang; Cole, Devon B; Konhauser, Kurt O


    The macronutrient phosphorus is thought to limit primary productivity in the oceans on geological timescales. Although there has been a sustained effort to reconstruct the dynamics of the phosphorus cycle over the past 3.5 billion years, it remains uncertain whether phosphorus limitation persisted throughout Earth's history and therefore whether the phosphorus cycle has consistently modulated biospheric productivity and ocean-atmosphere oxygen levels over time. Here we present a compilation of phosphorus abundances in marine sedimentary rocks spanning the past 3.5 billion years. We find evidence for relatively low authigenic phosphorus burial in shallow marine environments until about 800 to 700 million years ago. Our interpretation of the database leads us to propose that limited marginal phosphorus burial before that time was linked to phosphorus biolimitation, resulting in elemental stoichiometries in primary producers that diverged strongly from the Redfield ratio (the atomic ratio of carbon, nitrogen and phosphorus found in phytoplankton). We place our phosphorus record in a quantitative biogeochemical model framework and find that a combination of enhanced phosphorus scavenging in anoxic, iron-rich oceans and a nutrient-based bistability in atmospheric oxygen levels could have resulted in a stable low-oxygen world. The combination of these factors may explain the protracted oxygenation of Earth's surface over the last 3.5 billion years of Earth history. However, our analysis also suggests that a fundamental shift in the phosphorus cycle may have occurred during the late Proterozoic eon (between 800 and 635 million years ago), coincident with a previously inferred shift in marine redox states, severe perturbations to Earth's climate system, and the emergence of animals.

  7. Evolution of the global phosphorus cycle

    Reinhard, Christopher T.; Planavsky, Noah J.; Gill, Benjamin C.; Ozaki, Kazumi; Robbins, Leslie J.; Lyons, Timothy W.; Fischer, Woodward W.; Wang, Chunjiang; Cole, Devon B.; Konhauser, Kurt O.


    The macronutrient phosphorus is thought to limit primary productivity in the oceans on geological timescales. Although there has been a sustained effort to reconstruct the dynamics of the phosphorus cycle over the past 3.5 billion years, it remains uncertain whether phosphorus limitation persisted throughout Earth’s history and therefore whether the phosphorus cycle has consistently modulated biospheric productivity and ocean–atmosphere oxygen levels over time. Here we present a compilation of phosphorus abundances in marine sedimentary rocks spanning the past 3.5 billion years. We find evidence for relatively low authigenic phosphorus burial in shallow marine environments until about 800 to 700 million years ago. Our interpretation of the database leads us to propose that limited marginal phosphorus burial before that time was linked to phosphorus biolimitation, resulting in elemental stoichiometries in primary producers that diverged strongly from the Redfield ratio (the atomic ratio of carbon, nitrogen and phosphorus found in phytoplankton). We place our phosphorus record in a quantitative biogeochemical model framework and find that a combination of enhanced phosphorus scavenging in anoxic, iron-rich oceans and a nutrient-based bistability in atmospheric oxygen levels could have resulted in a stable low-oxygen world. The combination of these factors may explain the protracted oxygenation of Earth’s surface over the last 3.5 billion years of Earth history. However, our analysis also suggests that a fundamental shift in the phosphorus cycle may have occurred during the late Proterozoic eon (between 800 and 635 million years ago), coincident with a previously inferred shift in marine redox states, severe perturbations to Earth’s climate system, and the emergence of animals.

  8. Development of a Phosphorus-Eutrophication Management Strategy for Vermont: Evaluations Available Phosphorus Loads.


    attention is biological phosphorus removal . 107 This technique has been known for many years, but is only now beginning to receive widespread use...phosphorus from biological treatment plants below that attainable using this technology alone. A recent study indicated that biological phosphorus removal has...Guide for HSPF, EPA 600/3-84-065 (1984). USEPA, Emerging Technology Assessment of Biological Phosphorus Removal , NTIS #PB-85 165-744 (1985). Velz, C. J

  9. Effect of Grinding Temperatures on the Surface Integrity of a Nickel-based Superalloy


    An experimental study was carried out to investigat e the influence of temperatures on workpiece surface integrity in surface grinding of a cast nickel-based superalloy with alumina abrasive wheels. Temperatur e response at the wheel-workpiece interface was measured using a grindable foil /workpiece thermocouple. Specimens with different grinding temperatures were obt ained through changing grinding conditions including depth of cut, workpiece fee d speed, and coolant supply. Changes in surface roughnes...

  10. Calorimetric examination of mixtures for modification of nickel and cobalt superalloys

    F. Binczyk; J. Sleziona; R. Przeliorz


    The study presents the results of thermodynamic calculations and calorimetric examination of thermal reactions taking place at hightemperatures between the nanoparticle inoculants and metallic constituents of nickel and cobalt superalloys. The calculations andmeasurements were made for different compositions, containing cobalt aluminate CoAl2O4, cobalt oxide CoO*Co2O3, zircon flourZrSi2O4, powdered and metallic Al, powdered Ti, and IN-713C alloy. The obtained results have indicated the possib...

  11. Stem-EDX and FIB-SEM Tomography of ALLVAC 718Plus Superalloy

    Kruk A.


    Full Text Available Allvac 718Plus (718Plus is a high strength, corrosion resistant nickel- based superalloy used for application in power generation, aeronautics and aerospace industry. The 718Plus microstructure consists of a γ matrix with γ’-Ni3(Al,Ti and some δ- Ni3Nb phases as well as lamellar particles (η-Ni3Ti, η*-Ni6AlNb or Ni6(Al,TiNb precipitated at the grain boundaries.


    M. Zhao; L.Y. Xu; K.S. Zhang; B.Y. Yang


    Low cycle fatigue tests on nickel base superalloy GH536 were performed at 600. 700and 800°C. The strain-life and cyclic stress-strain relationship were given at various temperatures. The change in fatigue life behavior and fatigue parameters with temperature increasing was discussed. At low and intermediate total strain amplitudes,the fatigue life was found to decrease with increasing temperature.``

  13. Interdiffusion between Ni-based superalloy and MCrAlY coating

    Dahl, Kristian Vinter; Hald, John; Horsewell, Andy


    Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated for up to 12,000 hours at temperatures 875oC, 925oC or 950oC. Modelled results using the finite difference...

  14. Solution heat-treatment of Nb-modified MAR-M247 superalloy

    Soares Azevedo e Silva, Paulo Ricardo, E-mail: [Universidade de Sao Paulo (USP), Escola de Engenharia de Lorena (EEL), Departamento de Engenharia de Materiais DEMAR, Polo Urbo-Industrial Gleba AI-6, Caixa Postal 116, 12600-970, Lorena, Sao Paulo (Brazil); Baldan, Renato, E-mail: [Universidade de Sao Paulo (USP), Escola de Engenharia de Lorena (EEL), Departamento de Engenharia de Materiais DEMAR, Polo Urbo-Industrial Gleba AI-6, Caixa Postal 116, 12600-970, Lorena, Sao Paulo (Brazil); Nunes, Carlos Angelo, E-mail: [Universidade de Sao Paulo (USP), Escola de Engenharia de Lorena (EEL), Departamento de Engenharia de Materiais DEMAR, Polo Urbo-Industrial Gleba AI-6, Caixa Postal 116, 12600-970, Lorena, Sao Paulo (Brazil); Carvalho Coelho, Gilberto, E-mail: [Universidade de Sao Paulo (USP), Escola de Engenharia de Lorena (EEL), Departamento de Engenharia de Materiais DEMAR, Polo Urbo-Industrial Gleba AI-6, Caixa Postal 116, 12600-970, Lorena, Sao Paulo (Brazil); UniFoa, Centro Universitario de Volta Redonda, Nucleo de Pesquisa, Campus Tres Pocos, Avenida Paulo Erlei Alves Abrantes, 1325, Bairro Tres Pocos, 27240-560, Volta Redonda, Rio de Janeiro (Brazil); and others


    MAR-M247 superalloy has excellent mechanical properties and good oxidation resistance at elevated temperatures. Niobium is an element known as {gamma} Prime phase hardener in nickel-based superalloys, besides promoting homogeneous distribution of MC carbides. This work is inserted in a project that aims to evaluate the total replacement of tantalum by niobium atoms in MAR-M247 superalloy (10.2 Co, 10.2 W, 8.5Cr, 5.6 Al, 1.6 Nb, 1.4 Hf, 1.1 Ti, 0.7 Mo, 0.15 C, 0.06 Zr, 0.015 B, Ni balance-wt.%). Based on microstructural characterizations (SEM and FEG-SEM, both with EDS) of the as-cast material and heat-treated materials as well as utilizing Thermocalc simulations and experiments of differential thermal analysis (DTA), heat-treatment at 1260 Degree-Sign C for 8 h was chosen as an ideal condition for the solution of Nb-modified MAR-M247 superalloy. The hardness of as-cast and ideally solution treated materials was 390 {+-} 14 HV and 415 {+-} 6 HV, respectively. - Highlights: Black-Right-Pointing-Pointer DTA and microstructure of MAR-M247(Nb) showed a good agreement with Thermocalc. Black-Right-Pointing-Pointer An ideal condition for solution heat-treatment of MAR-M247(Nb) is 1260 Degree-Sign C for 8 h. Black-Right-Pointing-Pointer It was an observed evidence of incipient melting in samples heat-treated at 1280 Degree-Sign C.

  15. Misorientation related microstructure at the grain boundary in a nickel-based single crystal superalloy

    Huang, Ming; Zhuo, Longchao [National Center for Electron Microscopy in Beijing, School of Materials Science and Engineering, The State Key Laboratory of New Ceramics and Fine Processing, Laboratory of Advanced Materials (MOE), Tsinghua University, Beijing 100084 (China); Liu, Zhanli [Applied Mechanics Lab, School of Aerospace, Tsinghua University, Beijing 100084 (China); Lu, Xiaogang [School of Materials Science and Engineering, Shanghai University, Shanghai (China); Shi, Zhenxue; Li, Jiarong [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Zhu, Jing, E-mail: [National Center for Electron Microscopy in Beijing, School of Materials Science and Engineering, The State Key Laboratory of New Ceramics and Fine Processing, Laboratory of Advanced Materials (MOE), Tsinghua University, Beijing 100084 (China)


    The mechanical properties of nickel-based single crystal superalloys deteriorate with increasing misorientation, thus the finished product rate of the casting of single crystal turbine airfoils may be reduced due to the formation of grain boundaries especially when the misorientation angle exceeds to some extent. To this day, evolution of the microstructures at the grain boundaries with misorientation and the relationship between the microstructures and the mechanical properties are still unclear. In this work a detailed characterization of the misorientation related microstructure at the grain boundary in DD6 single crystal superalloy has been carried out using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques; the elemental distribution at the grain boundaries has been analyzed by energy dispersive (EDS) X-ray mapping; and the effect of precipitation of μ phases at the grain boundary on the mechanical property has been evaluated by finite element calculation. It is shown that the proportion of γ phase at the grain boundaries decreases, while the proportion of γ′ phase at the grain boundaries increases with increasing misorientation; the μ phase is precipitated at the grain boundaries when the misorientation angle exceeds about 10° and thus it could lead to a dramatic deterioration of the mechanical properties, as well as that the enrichment of Re and W gradually disappears as the misorientation angle increases. All these factors may result in the degradation of the mechanical properties at the grain boundaries as the misorientation increases. Furthermore, the finite element calculation confirms that precipitation of μ phases at the grain boundary is responsible for the significant deterioration of the mechanical properties when the misorientation exceeds about 10°. This work provides a physical imaging of the microstructure for understanding the relationship between the mechanical properties and the misorientation

  16. Interdiffusion between Ni-based superalloy and MCrAlY coating

    Dahl, Kristian Vinter; Hald, John; Horsewell, Andy


    Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated for up to 12,000 hours at temperatures 875oC, 925oC or 950oC. Modelled results using the finite difference...

  17. Development of advanced P/M Ni-base superalloys for turbine disks

    Garibov Genrikh S.; Grits Nina M.; Vostrikov Alexey V.; Fedorenko Yelizaveta A.; Volkov Alexander M.


    In the process of evolution of powder metallurgy in Russia the task permanently formulated was the following: to improve strength properties of P/M superalloys without application of additional complex HIPed blanks deformation operation. On the other hand development of a turbine disk material structure to ensure an improvement in aircraft engine performance requires the use of special HIP and heat treatment conditions. To ensure maximum strength properties of disk materials it is necessary t...

  18. Microstructurally sensitive crack nucleation around inclusions in powder metallurgy nickel based superalloys

    Jiang, J; Yang, J; Zhang, T.; J Zou; Wang,Y.,; Dunne, F.P.E.; Britton, T. B.


    ? 2016 Acta Materialia Inc.Nickel-based superalloys are used in high strength, high-value applications, such as gas turbine discs in aero engines. In these applications the integrity of the disc is critical and therefore understanding crack initiation mechanisms is of high importance. With an increasing trend towards powder metallurgy routes for discs, sometimes unwanted non-metallic inclusions are introduced during manufacture. These inclusions vary in size from ?10??m to 200??m which is com...

  19. Factors affecting the corrosion fatigue life in nickel based superalloys for disc applications

    Rosier Hollie; Perkins Karen; Girling Andrew; Leggett Jonathan; Gibson Grant


    The nickel based superalloy 720Li is employed in the gas turbine due to its mechanical performance at elevated temperature. A comprehensive assessment of the materials behaviour under representative service conditions is reported to address the drive for ever increasing temperatures and more arduous environmental exposure. Fatigue experiments have been performed in an air and air/SOx environment at 700 ∘C containing a mixed salt as a contaminant. There is an intimate relationship between loca...

  20. Use of Precious Metal-Modifed Nickel-Base Superalloys for Thin Gage Applications (Preprint)


    Historically, sandwich construction MTPS (outer surface-Alloy 617 nickel-base superalloy honeycomb core and face sheets; inner surface titanium alloy honeycomb ...National Aeronautics and Space Administration ( NASA ) X-33 vehicle2, a wedged-shaped subscale prototype of a reusable launch vehicle4 designed by...MTPS, materials under consideration must be very thin, 0.17 mm-0.25 mm for a typical face sheet and 0.05mm-0.10 mm for honeycomb core. One

  1. Development of the recovery technology for nickel superalloy blades of the aircraft engine by laser cladding

    Bykovskiy, D. P.; Petrovskiy, V. N.; Polskiy, V. I.; Chirikov, S. N.; Dzhumaev, P. S.


    Development of cladding modes was performed with a superalloy nickel based powder on a flat substrate from material identical to compressor and turbine blades. Cross sections were made, and a visual inspection of the shape and the quality of the clad track as well as themetallographic analysis were performed. Microhardness of the deposition zone, chemical composition of the base, cladded metals, and the heat affected zone were determined.

  2. Crystallographic, microstructure and mechanical characteristics of dynamically processed IN718 superalloy

    Sharma, A.D., E-mail: [Department of Physics, Himachal Pradesh University, Shimla 171005 (India); Sharma, A.K. [Terminal Ballistics Research Laboratory, Chandigarh 160030 (India); Thakur, N. [Department of Physics, Himachal Pradesh University, Shimla 171005 (India)


    Highlights: • Measurement of detonation velocity and compaction of powder are achieved together. • A plastic explosive detonation results into dense compacts without grain-growth. • We have studied crystallographic, micromechanical and microstructural features. • The results show no segregation within the compacts. • Density (98%), microhardness (470 ± 3)H{sub v}, microstrain (0.3%), UTS (806 MPa) are obtained. - Abstract: Dynamic consolidation of IN718 superalloy powder without grain-growth and negligible density gradient is accomplished through explosively generated shock wave loading. The compaction of powder and measurement of detonation velocity are achieved successfully in a single-shot experiment by employing instrumented detonics. A plastic explosive having a detonation velocity of the order of 7.1 km/s in a direct proximity with superalloy powder is used for the consolidation process. The compacted specimens are examined for structural, microstructure and mechanical characteristics. X-ray diffraction (XRD) study suggests intact crystalline structure of the compacts. A small micro-strain (0.26%) is observed by using Williamson–Hall method. Wavelength dispersive spectroscopy indicates no segregation within the shock processed superalloy compacted specimens. The monoliths investigated for fractography by using field emission scanning electron microscopy (FE-SEM) show original dendritic structure accompanied by re-solidified molten regions across the interparticle boundaries. Depth-sensing indentations (at 1.96 N) on compacted specimens show excellent micro-hardness of the order of (470 ± 3)H{sub v}. Tensile and compressive strengths of the superalloy monolith are observed to be 806 and 822 MPa, respectively.

  3. Predicting the onset of rafting of c 0 precipitates by channel deformation in a Ni superalloy

    Ratel-Ramond, Nicolas; Calderon, H. A.; MORI, T.; Withers, Philip J.


    Abstract The growth or shrinkage, normal to {001}, of the interfaces between the ? matrix and cuboidal ?' precipitates is examined for a Ni-base superalloy, by considering the force acting on the interfaces. The force is produced by the precipitate coherency misfit and the stress produced by plastic deformation in channels of the ? matrix. A simple expression, which directly addresses the origin of the surface force, is given. The plastic deformation within the initially activ...

  4. Toward a better understanding of strain incompatibilities at grain boundaries in the analysis of fatigue crack initiation at low temperature in the UdimetTM 720 Li superalloy

    Larrouy Baptiste


    Full Text Available Low cycle fatigue properties of polycrystalline γ-γ′ Ni-based superalloys are dependent on many factors such as temperature, environment, grain size and distribution of the strengthening phases. Under LCF conditions at intermediate temperatures, an intergranular crack initiation could be observed. In this paper we propose to analyze the local conditions favouring such an intergranular cracking mode considering the high strength C&W UdimetTM720 Li alloy, widely used for manufacturing high pressure turbine disk for aeroengine applications. Tensile and fatigue tests were performed in air in the 20–465 ∘C range of temperature on micro-samples in order to focus on plasticity and damage processes developed near grain boundaries. A special attention was paid on the slip transfer between neighbouring grains taking into account their local crystallographic orientations. In some specific crystallographic configurations, small zones were detected at the tip of slip bands presenting an intense elastic/plastic activity. Although they are limited in size, they are associated to local crystalline rotations. High levels of local strain/stress were also evaluated in these volumes using an EBSD pattern cross correlation technique. The development of such specific zones was investigated at different stages of the tensile and LCF behaviour and was identified as leading to micro-cracks initiation for both solicitation modes.

  5. Effect of heat treatment on the microstructure of a Ni-Fe based superalloy for advanced ultra-supercritical power plant applications

    Xinbao Zhao; Yingying Dang; Hongfei Yin; Jintao Lu; Yong Yuan; Zhen Yang; Jingbo Yan; Yuefeng Gu


    The effect of heat treatment on the microstructure and microhardness of a Ni–Fe based superalloy for 700 °C advanced ultra-supercritical coal-fired power plants was investigated. Results showed that the main phases in the alloy wereγ,γ′, MC and M23C6, and no harmful phase was observed in the alloy. M23C6-type carbides discretely distributed nearby grain boundaries as the alloy was aged at above 840 °C. The microhardness decreased with increasing aging temperature. The coarsening ofγ′led to the increment of microhardness at 780 °C and 810 °C for a short aging time, and a significant decrease in microhardness after aging at 840 °C. The aging temperature had more significant role on the micro-structure than holding time. Therefore, to obtain optimum strengthening effect for this alloy, the aging temperature should not exceed 810 °C.

  6. Phosphorus recovery from wastewater through microbial processes.

    Yuan, Zhiguo; Pratt, Steven; Batstone, Damien J


    Waste streams offer a compelling opportunity to recover phosphorus (P). 15-20% of world demand for phosphate rock could theoretically be satisfied by recovering phosphorus from domestic waste streams alone. For very dilute streams (application is effective, but the product is bulky and carries contaminant risks that need to be managed. Phosphorus release can be achieved using either thermochemical or biochemical methods, while recovery is generally by precipitation as struvite. We conclude that while EBPR technology is mature, the subsequent phosphorus release and recovery technologies need additional development.

  7. Phosphorus removal in aerated stirred tank reactor

    Ghigliazza, R.; Lodi, A.; Rovatti, M. [Inst. of Chemical and Process Engineering ``G.B. Bonino``, Univ. of Genoa (Italy)


    The possibility to obtain biological phosphorus removal in strictly aerobic conditions has been investigated. Experiments, carried out in a continuous stirred tank reactor (CSTR), show the feasibility to obtain phosphorus removal without the anaerobic phase. Reactor performance in terms of phosphorus abatement kept always higher then 65% depending on adopted sludge retention time (SRT). In fact increasing SRT from 5 days to 8 days phosphorus removal and reactor performance increase but overcoming this SRT value a decreasing in reactor efficiency was recorded. (orig.) With 6 figs., 3 tabs., 18 refs.

  8. Towards global phosphorus security: A systems framework for phosphorus recovery and reuse options

    Cordell, D.; Rosemarin, A.; Schroder, J.J.; Smit, A.L.


    Human intervention in the global phosphorus cycle has mobilised nearly half a billion tonnes of the element from phosphate rock into the hydrosphere over the past half century. The resultant water pollution concerns have been the main driver for sustainable phosphorus use (including phosphorus recov

  9. Influence of feeding various phosphorus sources on apparent digestibility of phosphorus in dairy cows

    Ekelund, A.; Sporndly, R.; Valk, H.; Murphy, M.


    The present investigated differences in the apparent digestibility of phosphorus (ADP) in lactating cows fed various feed materials containing organic forms of phosphorus (P) or a highly available inorganic phosphorus source. Cows milking an average of 36 kg energy corrected milk (ECM) were used in

  10. Towards global phosphorus security: A systems framework for phosphorus recovery and reuse options

    Cordell, D.; Rosemarin, A.; Schroder, J.J.; Smit, A.L.


    Human intervention in the global phosphorus cycle has mobilised nearly half a billion tonnes of the element from phosphate rock into the hydrosphere over the past half century. The resultant water pollution concerns have been the main driver for sustainable phosphorus use (including phosphorus

  11. Feasibility of Electrochemical Deposition of Nickel/Silicon Carbide Fibers Composites over Nickel Superalloys

    Ambrosio, E. P.; Abdul Karim, M. R.; Pavese, M.; Biamino, S.; Badini, C.; Fino, P.


    Nickel superalloys are typical materials used for the hot parts of engines in aircraft and space vehicles. They are very important in this field as they offer high-temperature mechanical strength together with a good resistance to oxidation and corrosion. Due to high-temperature buckling phenomena, reinforcement of the nickel superalloy might be needed to increase stiffness. For this reason, it was thought to investigate the possibility of producing composite materials that might improve properties of the metal at high temperature. The composite material was produced by using electrochemical deposition method in which a composite with nickel matrix and long silicon carbide fibers was deposited over the nickel superalloy. The substrate was Inconel 718, and monofilament continuous silicon carbide fibers were chosen as reinforcement. Chemical compatibility was studied between Inconel 718 and the reinforcing fibers, with fibers both in an uncoated condition, and coated with carbon or carbon/titanium diboride. Both theoretical calculations and experiments were conducted, which suggested the use of a carbon coating over the fibers and a buffer layer of nickel to avoid unwanted reactions between the substrate and silicon carbide. Deposition was then performed, and this demonstrated the practical feasibility of the process. Yield strength was measured to detect the onset of interface debonding between the substrate and the composite layer.

  12. Study of Flow Softening Mechanisms of a Nickel-Based Superalloy With Δ Phase

    Lin Y.C.


    Full Text Available The flow softening behaviors of a nickel-based superalloy with δ phase are investigated by hot compression tests over wide ranges of deformation temperature and strain rate. Electron backscattered diffraction (EBSD, optical microscopy (OM, and scanning electron microscopy (SEM are employed to study the flow softening mechanisms of the studied superalloy. It is found that the flow softening behaviors of the studied superalloy are sensitive to deformation temperature and strain rate. At high strain rate and low deformation temperature, the obvious flow softening behaviors occur. With the increase of deformation temperature or decrease of strain rate, the flow softening degree becomes weaken. At high strain rate (1s−1, the flow softening is mostly induced by the plastic deformation heating and flow localization. However, at low strain rate domains (0.001-0.01s−1, the effects of deformation heating on flow softening are slight. Moreover, the flow softening at low strain rates is mainly induced by the discontinuous dynamic recrystallization and the dissolution of δ phase (Ni3Nb.

  13. Computational and experimental observations of welds in third-generation nickel-based superalloys

    Naffakh-Moosavy, Homam


    The purpose of the present study is to introduce the weld quantitative solidification paths in the newly designed third-generation superalloys. The research has been conducted using both computational and experimental approaches. The model used the Scheil solidification relations to correlate the partitioning elements with their effects on the solidification paths. Accordingly, the k values were calculated for all the participating elements in the superalloy welds. The results of model demonstrated that these were very close to unity for austenite former elements, i.e. Ni, Co, Cr and Fe, while the other elements such as Ti, Nb and Mo displayed a significant tendency for segregation. The mathematical equations were calculated for weld solidification paths of superalloys. In all the welds, a remarkable segregation behaviour was observed, especially for Nb and Ti. The solidification path equations predicted type and amount of secondary phases. The solidification paths were compared with eutectic reactions ?, and ?, on the basis of the Ni-Ti-C and Ni-Nb-C ternary phase diagrams. Both the experimental measurements and microstructural observations of eutectics exhibited an appropriate accordance with the solidification paths obtained by model calculations.

  14. Constitutive behavior and processing maps of low-expansion GH909 superalloy

    Yao, Zhi-hao; Wu, Shao-cong; Dong, Jian-xin; Yu, Qiu-ying; Zhang, Mai-cang; Han, Guang-wei


    The hot deformation behavior of GH909 superalloy was studied systematically using isothermal hot compression tests in a temperature range of 960 to 1040°C and at strain rates from 0.02 to 10 s-1 with a height reduction as large as 70%. The relations considering flow stress, temperature, and strain rate were evaluated via power-law, hyperbolic sine, and exponential constitutive equations under different strain conditions. An exponential equation was found to be the most appropriate for process modeling. The processing maps for the superalloy were constructed for strains of 0.2, 0.4, 0.6, and 0.8 on the basis of the dynamic material model, and a total processing map that includes all the investigated strains was proposed. Metallurgical instabilities in the instability domain mainly located at higher strain rates manifested as adiabatic shear bands and cracking. The stability domain occurred at 960-1040°C and at strain rates less than 0.2 s-1; these conditions are recommended for optimum hot working of GH909 superalloy.

  15. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    Gonzalez, M.A., E-mail: [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)


    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  16. Molecular dynamics study of mosaic structure in the Ni-based single-crystal superalloy

    Zhu Tao; Wang Chong-Yu


    The mosaic structure in a Ni-based single-crystal superalloy is simulated by molecular dynamics using a potential employed in a modified analytic embedded atom method. From the calculated results we find that a closed three dimensional misfit dislocation network, with index of {100} and the side length of the mesh 89.6(A), is formed around a cuboidal γ' precipitate. Comparing the simulation results of the different mosaic models, we find that the side length of the mesh only depends on the lattice parameters of the γ and γ' phases as well as the γ/γ' interface direction, but is independent of the size and number of the cuboidal γ' precipitate. The density of dislocations is inversely proportional to the size of the cuboidal γ' precipitate, i.e. the amount of the dislocation is proportional to the total area of the γ/γ' interface, which may be used to explain the relation between the amount of the fine γ' particles and the creep rupture life of the superalloy. In addition, the closed three-dimensional networks assembled with the misfit dislocations can play a significant role in improving the mechanical properties of superalloys.

  17. Phase transformation and segregation to lattice defects in Ni-base superalloys.

    Blavette, Didier; Cadel, Emmanuel; Pareige, Cristelle; Deconihout, Bernard; Caron, Pierre


    Nanostructural features of nickel-base superalloys as revealed by atom probe field ion microscopy (APFIM) and atom probe tomography (APT) are reviewed. The more salient information provided by these techniques is discussed through an almost exhaustive analysis of literature over the last 30 years. Atom probe techniques are shown to be able to measure the composition of tiny gamma' precipitates, a few nanometers in size, and to reveal chemical order within these precipitates. Phase separation kinetics in model NiCrAl alloys was investigated with both 3DAP and Monte-Carlo simulation. Results are shown to be in good agreement. Plane by plane analysis of {001} planes of Ni(3)Al-type gamma' phase makes it possible to estimate the degree of order as well as the preferential sites of various addition elements (Ti, Cr, Co, W, Ta, Re, Ru, etc.) included in superalloys. Clustering effects of Re in the gamma solid solution were also exhibited. Due to its ultrahigh depth resolution, the microchemistry of interfaces and grain boundaries can be characterized on an atomic scale. Grain boundaries in Astroloy or N18 superalloys were found to be enriched in B, Mo, and Cr and Al depleted.

  18. Modeling microstructure evolution in the delta process forging of superalloy IN718 turbine discs

    Zhang, Haiyan; Zhang, Shihong; Cheng, Ming; Zhao, Zhong


    The microstructure development in the Delta Process (DP) forging of Superalloy IN718 turbine discs were predicted using the combined approach of axisymmetric finite element simulation and modeling for the dynamic recrystallization and grain growth. In order to establish the deformation constitutive equation and dynamic recrystallization models for the DP process of Superalloy IN718, the isothermal compression tests were carried out in the temperature range 950 to 1010 °C and strain rates range 0.001 to0.1s-1. Moreover, the isothermal heat treatment tests after hot deformation were conducted in the temperature range 950 to 1040°C to generate the grain growth model. The experimental results indicated the existence of the δ phase could make the activation energy of deformation increase. Furthermore, the existence of the δ phase could stimulate the occurrence of dynamic recrystallization, and the grain growth was restrained due to the pinning effect of δ phase. The predicted grain size and its distribution in the DP forging of Superalloy IN718 turbine discs were compared with the actual microstructures deformed by the hot die forging. It was found that the forging with uniform fine grains could be obtained by the application of DP process to the forging of the turbine disk, in which the alloy was pre-precipitated δ phase after the baiting in the original process.

  19. Investigation of Oxide Bifilms in Investment Cast Superalloy IN100: Part II. Characterization

    Kaplan, Max A.; Fuchs, Gerhard E.


    Oxide bifilms are a proposed casting inclusion reported to have been observed in vacuum investment cast polycrystalline Ni-based superalloys. Ongoing research seeks to determine if current superalloy casting practices can result in the formation of oxide bifilms, and subsequently if it is possible to observe and characterize this phenomenon. The effect of casting atmosphere, turbulence, filtering, hot isostatic pressing, and heat treatment has been investigated to identify the critical parameters that have been reported to result in bifilm formation in Ni-based superalloy IN100. Scanning Auger microscopy (SAM), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (HR-TEM) were utilized to characterize samples from each casting condition. In situ ultrahigh vacuum Auger fractography did not indicate the presence of bifilms on the fracture behavior of IN100 in any processing condition. SAM analysis identified a sulfur-enriched monolayer on the surface of dendritic casting porosity, and identified heterogeneous Ti oxycarbide inclusions in air cast IN100. SEM analysis also indicated the presence of Ti oxycarbide inclusions in air cast IN100, and determined that these inclusion structures consist of fine blocky external M(Ti, Mo)C carbide enveloping an internal core of alumina. HR-TEM analysis indicated that none of the oxycarbide inclusion interfaces exist as discontinuous unbound interfaces, and that the internal alumina core is an ultra-fine polycrystalline structure.

  20. Study on Application of Grey Prediction Model in Superalloy MAR-247 Machining

    Chen Shao-Hsien


    Full Text Available Superalloy MAR-247 is mainly applied in the space industry and die industry. With its characteristics of mechanical property, fatigue resistance, and high temperature corrosion resistance, therefore, it is mainly applied in machine parts of high temperature and corrosion resistance, such as turbine blades and rotor of the aeroengine and turbine assembly in the nuclear power plant. However, considering that its properties of high strength, low thermal conductivity, being difficult to soften, and work hardening may reduce the life of cutting-tool and weaken the surface accuracy, the study provided minimizing experiment occurring during milling process for superalloy material. As a statistical approach used to analyse experiment data, this study used GM(1,1 in the grey prediction model to conduct simulation and then predict and analyze its characteristics based on the experimental data, focusing on the tool life and surface accuracy. Moreover, with the superalloy machining parameters of the current effective application improved grey prediction model, it can decrease the errors, extend the tool life, and improve the prediction precision of surface accuracy.

  1. Do Twin Boundaries Always Strengthen Metal Nanowires?

    Zhang, Yongfeng; Huang, Hanchen


    It has been widely reported that twin boundaries strengthen nanowires regardless of their morphology-that is, the strength of nanowires goes up as twin spacing goes down. This article shows that twin boundaries do not always strengthen nanowires. Using classical molecular dynamics simulations, the authors show that whether twin boundaries strengthen nanowires depends on the necessary stress for dislocation nucleation, which in turn depends on surface morphologies. When nanowires are circular cylindrical, the necessary stress of dislocation nucleation is high and the presence of twin boundaries lowers this stress; twin boundaries soften nanowires. In contrast, when nanowires are square cylindrical, the necessary stress of dislocation nucleation is low, and a higher stress is required for dislocations to penetrate twin boundaries; they strengthen nanowires.

  2. Do Twin Boundaries Always Strengthen Metal Nanowires?

    Zhang Yongfeng


    Full Text Available Abstract It has been widely reported that twin boundaries strengthen nanowires regardless of their morphology—that is, the strength of nanowires goes up as twin spacing goes down. This article shows that twin boundaries do not always strengthen nanowires. Using classical molecular dynamics simulations, the authors show that whether twin boundaries strengthen nanowires depends on the necessary stress for dislocation nucleation, which in turn depends on surface morphologies. When nanowires are circular cylindrical, the necessary stress of dislocation nucleation is high and the presence of twin boundaries lowers this stress; twin boundaries soften nanowires. In contrast, when nanowires are square cylindrical, the necessary stress of dislocation nucleation is low, and a higher stress is required for dislocations to penetrate twin boundaries; they strengthen nanowires.

  3. Strengthening entrepreneurship through coaching and developing competencies

    Beldman, A.C.G.


    Strengthening entrepreneurship is an important strategy for stimulating the transition to sustainable agriculture. But how is that done? One example is the Interactive Strategic Management method, which supports entrepreneurs in the creation and execution of future-focused strategies.

  4. Oxidation behavior of Ni(Co)CrAlYHf(Si) coatings on DS superalloy at 1 150 ℃

    HUANG Zhao-hui; TAN Yong-ning; ZHAO Xi-hong; LI Jian-ping; ZHANG Qiang


    Two Ni(Co)CrAlY coatings were deposited by EB-PVD method on a DS superalloy of Ni-Al-Cr-Co-W-Mo-Ta-Hf system. SEM, XEDS and XRD were used to study the oxidation behavior of the coatings. The two coatings show a good protection for the DS superalloy. The results of the isothermal oxidation test at 1 150 ℃ for 100 h show that the oxidation tendency obeys the parabolic law, and the oxidation rate constant Kp of the coated specimens decreases to about 1/3 of that for the bare superalloy. After oxidation, a continuous alumina-based scale is formed at the surfaces of the coated samples. Y2O3, NiO and SiO2 are also detectable in the oxide scale. A large number of Al in the coating is consumed due to high-temperature diffusion and oxidation reactions, and the NiAl phases in the coating are almost completely transformed to Ni3Al phases. For the Hf-bearing coating, some HfO2 particles exist at the interface between the coating and the substrate. Although internal oxidation occurs, the coating still shows a good adhesion with the superalloy substrate even after oxidation for 100 h. For the bare DS superalloy, after 100 h oxidation at 1 150 ℃, only discontinuous alumina-based oxide particles exist on the surface. Oxide spallation occurs for the bare alloy.

  5. [Dietary reference intakes of phosphorus].

    Uenishi, Kazuhiro


    Phosphorus (P) exists at the all organs and plays important physiological roles in the body. A wide range of food contains P, which is absorbed at a higher level (60-70%) and its insufficiency and deficiency are rarely found. P is used as food additives in many processed food, where risk of overconsumption could be an issue. P has less evidence in terms of nutrition. P has the adequate intake and the tolerable upper intake level, for risk reduction of health disorders associated with excess intake, at the Dietary Reference Intakes for Japanese (2010 edition).

  6. Sedimentary phosphorus cycling and a phosphorus mass balance for the Green Bay (Lake Michigan) ecosystem

    Klump, J.V.; Edgington, D. N.; Sager, P.E.; Robertson, D.M.


    The tributaries of Green Bay have long been recognized as major sources of phosphorus in the Lake Michigan basin. The status of Green Bay as a sink or source of phosphorus for Lake Michigan proper has been less well defined. The bay receives nearly 70% of its annual load of phosphorus ( 700 metric tons (t) · year-1) from a single source: the Fox River. Most of this phosphorus is deposited in sediments accumulating at rates that reach 160 mg · cm-2 · year-1 with an average of 20 mg · cm-2 · year-1. The phosphorus content of these sediments varies from 70 µmol · g-1. Deposition is highly focused, with ~70% of the total sediment accumulation and at least 80% of the phosphorus burial occurring within 20% of the surface area of the bay. Diagenetic and stoichiometric models of phosphorus cycling imply that >80% of the phosphorus deposited is permanently buried. External phosphorus loading to the bay is combined with sediment fluxes of phophorus to arrive at a simple phosphorus budget. Green Bay acts as an efficient nutrient trap, with the sediments retaining an estimated 70-90% of the external phosphorus inputs before flowing into Lake Michigan.

  7. Plant growth, phosphorus nutrition, and root morphological responses to arbuscular mycorrhizas, phosphorus fertilization, and intraspecific density.

    Schroeder, M S; Janos, D P


    We examined the effects of arbuscular mycorrhizas (AM), phosphorus fertilization, intraspecific density, and their interaction, on the growth, phosphorus uptake, and root morphology of three facultative mycotrophic crops (Capsicum annuum, Zea mays, and Cucurbita pepo). Plants were grown in pots with or without AM at three densities and four phosphorus availabilities for 10 weeks. AM colonization, plant weight, and shoot phosphorus concentration were measured at harvest. Root morphology was assessed for C. annuum and Z. mays. Phosphorus fertilization reduced but did not eliminate AM colonization of all species. AM, phosphorus, and density interacted significantly to modify growth of C. annuum and C. pepo such that increased density and phosphorus diminished beneficial effects of AM. Increased density reduced positive effects of AM on C. annuum and C. pepo shoot phosphorus concentrations. AM altered both Z. mays and C. annuum root morphology in ways that complemented potential phosphorus uptake by mycorrhizas, but increased density and phosphorus diminished these effects. We infer that increased density predominantly influenced plant responses by affecting whether or not carbon (photosynthate) or phosphorus limited plant growth. By exacerbating carbon limitation, high density reduced the benefit/cost ratio of mycorrhizas and minimized their effects.

  8. Reexamining the Phosphorus-Protein Dilemma: Does Phosphorus Restriction Compromise Protein Status?

    St-Jules, David E; Woolf, Kathleen; Pompeii, Mary Lou; Kalantar-Zadeh, Kamyar; Sevick, Mary Ann


    Dietary phosphorus restriction is recommended to help control hyperphosphatemia in hemodialysis patients, but many high-phosphorus foods are important sources of protein. In this review, we examine whether restricting dietary phosphorus compromises protein status in hemodialysis patients. Although dietary phosphorus and protein are highly correlated, phosphorus intakes can range up to 600 mg/day for a given energy and protein intake level. Furthermore, the collinearity of phosphorus and protein may be biased because the phosphorus burden of food depends on: (1) the presence of phosphate additives, (2) food preparation method, and (3) bioavailability of phosphorus, which are often unaccounted for in nutrition assessments. Ultimately, we argue that clinically relevant reductions in phosphorus intake can be made without limiting protein intake by avoiding phosphate additives in processed foods, using wet cooking methods such as boiling, and if needed, substituting high-phosphorus foods for nutritionally equivalent foods that are lower in bioavailable phosphorus. Copyright © 2016 National Kidney Foundation, Inc. Published by Elsevier Inc. All rights reserved.

  9. Sustainable use of phosphorus: a finite resource.

    Scholz, Roland W; Ulrich, Andrea E; Eilittä, Marjatta; Roy, Amit


    Phosphorus is an essential element of life and of the modern agricultural system. Today, science, policy, agro-industry and other stakeholder groups are increasingly concerned about the sustainable use of this resource, given the dissipative nature of phosphorus and difficulties in assessing, evaluating, and coping with phosphorus pollution in aquatic and terrestrial systems. We argue that predictions about a forthcoming peak, followed by a quick reduction (i.e., physical phosphate rock scarcity) are unreasoned and stress that access to phosphorus (economic scarcity) is already, and may increasingly become critical, in particular for smallholders farmers in different parts of the world. The paper elaborates on the design, development, goals and cutting-edge contributions of a global transdisciplinary process (i.e. mutual learning between science and society including multiple stakeholders) on the understanding of potential contributions and risks related to the current mode of using phosphorus on multiple scales (Global TraPs). While taking a global and comprehensive view on the whole phosphorus-supply chain, Global TraPs organizes and integrates multiple transdisciplinary case studies to better answer questions which inform sustainable future phosphorus use. Its major goals are to contribute to four issues central to sustainable resource management: i) long-term management of biogeochemical cycles, in particular the challenge of closing the phosphorus cycle, ii) achieving food security, iii) avoiding environmental pollution and iv) sustainability learning on a global level by transdisciplinary processes. Copyright © 2013 Elsevier B.V. All rights reserved.

  10. Virus production in phosphorus-limited

    Maat, D.S.; van Bleijswijk, J.D.L.; Witte, H.J.; Brussaard, C.P.D.


    Earlier studies show that the proliferation of phytoplankton viruses can be inhibited by depletion of soluble reactive phosphorus (SRP; orthophosphate). In natural marine waters, phytoplankton phosphorus (P) availability is, however, largely determined by the supply rate of SRP (e.g. through reminer

  11. Ultrafast pulse generation with black phosphorus

    Li, Diao; Karvonen, Lasse; Ye, Guojun; Lipsanen, Harri; Chen, Xianhui; Sun, Zhipei


    Black phosphorus has been recently rediscovered as a new and interesting two-dimensional material due to its unique electronic and optical properties. Here, we study the linear and nonlinear optical properties of black phosphorus thin films, indicating that both linear and nonlinear optical properties are anisotropic and can be tuned by the film thickness. Then we employ the nonlinear optical property of black phosphorus for ultrafast (pulse duration down to ~786 fs in mode-locking) and large-energy (pulse energy up to >18 nJ in Q-switching) pulse generation in fiber lasers at the near-infrared telecommunication band ~1.5 {\\mu}m. Our results underscore relatively large optical nonlinearity in black phosphorus and its prospective for ultrafast pulse generation, paving the way to black phosphorus based nonlinear and ultrafast photonics applications (e.g., ultrafast all-optical switches/modulators, frequency converters etc.).

  12. Time-Dependent Fatigue Crack Propagation Behavior of Two Solid-Solution-Strengthened Ni-Based Superalloys—INCONEL 617 and HAYNES 230

    Ma, Longzhou; Roy, Shawoon K.; Hasan, Muhammad H.; Pal, Joydeep; Chatterjee, Sudin


    The fatigue crack propagation (FCP) as well as the sustained loading crack growth (SLCG) behavior of two solid-solution-strengthened Ni-based superalloys, INCONEL 617 (Special Metals Corporation Family of Companies) and HAYNES 230 (Haynes International, Inc., Kokomo, IN), were studied at increased temperatures in laboratory air under a constant stress-intensity-factor ( K) condition. The crack propagation tests were conducted using a baseline cyclic triangular waveform with a frequency of 1/3 Hz. Various hold times were imposed at the maximum load of a fatigue cycle to study the hold time effect. The results show that a linear elastic fracture mechanics (LEFM) parameter, stress intensity factor ( K), is sufficient to describe the FCP and SLCG behavior at the testing temperatures ranging from 873 K to 1073 K (600 °C to 800 °C). As observed in the precipitation-strengthened superalloys, both INCONEL 617 and HAYNES 230 exhibited the time-dependent FCP, steady SLCG behavior, and existence of a damage zone ahead of crack tip. A thermodynamic equation was adapted to correlate the SLCG rates to determine thermal activation energy. The fracture modes associated with crack propagation behavior were discussed, and the mechanism of time-dependent FCP as well as SLCG was identified. Compared with INCONEL 617, the lower crack propagation rates of HAYNES 230 under the time-dependent condition were ascribed to the different fracture mode and the presence of numerous W-rich M6C-type and Cr-rich M23C6-type carbides. Toward the end, a phenomenological model was employed to correlate the FCP rates at cycle/time-dependent FCP domain. All the results suggest that an environmental factor, the stress assisted grain boundary oxygen embrittlement (SAGBOE) mechanism, is mainly responsible for the accelerated time-dependent FCP rates of INCONEL 617 and HAYNES 230.

  13. Effect of Re Addition and Withdrawal Rate on the Solidification Behavior of Directionally Solidified Superalloy AM3

    F.Long; Y.S.Yoo; S.M.Seo; T.Jin; Z.Q.Hu; C.Y.Jo


    The influence of Re addition and withdrawal rate on the solidification behavior of the first generation single crystal superalloy AM3 was investigated by directional solidification and quenching experiments. The primary dendrite arm spacing and eutectic volume fraction were measured from directionally solidified superalloy AM3 with different Re contents. It is found that the primary dendrite arm spacing is determined by the withdrawal rate, and Re does not influence on the value. The eutectic fraction increases with increasing Re addition. Partition coefficients of alloying elements were investigated with energy-dispersive X-ray spectrometry (EDS) analysis. The data was submitted to a statistical treatment to establish the solidification path, and the partition coefficients were measured by fitting the curve with a modified Scheil formula. It is shown that the addition of Re results in bigger microsegregation of alloying elements in directionally solidified AM3 superalloy.

  14. Evaluation of hot corrosion behaviour of HVOF sprayed NiCrAl coating on superalloys at 900 deg. C

    Mahesh, R.A. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India); Jayaganthan, R. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India)], E-mail:; Prakash, S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, IIT Roorkee Campus, Roorkee 247667, Uttarakhand (India)


    In the present investigation, NiCrAl coating was deposited on Ni- and Fe-based superalloy substrates by using high velocity oxy-fuel (HVOF) process to study the hot corrosion behaviour in molten salt (Na{sub 2}SO{sub 4}-60% V{sub 2}O{sub 5}) environment at 900 deg. C under cyclic conditions. The mass gain measurements were performed after each cycle to establish the kinetics of corrosion using thermogravimetric technique. X-ray diffraction (XRD), scanning electron microscopy/energy dispersive spectroscopic analysis (SEM/EDS) and X-ray mapping techniques were used to analyse the corrosion products. The bare superalloys experienced higher weight gain. The NiCrAl-coated Superni 750 alloy (SN 750) provided a better protection among the coated superalloys investigated. The formation of oxides and spinels of nickel, chromium and aluminum may be contributing better resistance to hot corrosion.

  15. High-Temperature Oxidation Behavior of Two Nickel-Based Superalloys Produced by Metal Injection Molding for Aero Engine Applications

    Albert, Benedikt; Völkl, Rainer; Glatzel, Uwe


    For different high-temperature applications like aero engines or turbochargers, metal injection molding (MIM) of superalloys is an interesting processing alternative. For operation at high temperatures, oxidation behavior of superalloys produced by MIM needs to match the standard of cast or forged material. The oxidation behavior of nickel-based superalloys Inconel 713 and MAR-M247 in the temperature interval from 1073 K to 1373 K (800 °C to 1100 °C) is investigated and compared to cast material. Weight gain is measured discontinuously at different oxidation temperatures and times. Analysis of oxidized samples is done via SEM and EDX-measurements. MIM samples exhibit homogeneous oxide layers with a thickness up to 4 µm. After processing by MIM, Inconel 713 exhibits lower weight gain and thinner oxide layers than MAR-M247.


    Zhishen WU(吴智深); Hedong Niu


    This paper mainly gives a State-of-the-Art report of recent development in FRP strengthening techniques for structural rehabilitation by starting with a brief review on some achievements in clarifying bonding/debonding mechanisms and developing evaluation/design methodology for predicting debonding failure caused by intermedioate flexural cracks of con crete.Due to some drawbacks of current FRP bonding technique,two effective FRP strengthening methods,i.e.FRP prestressing and hybrid strengthening techniques,are investigated in detail to make full advantage of FRP composite materials.Combining with the newly develiped PBO fiber sheets,a more effective prestressing method is established as compared with carbon fiber sheets,a more effective prestressing method is established as compared with carbon fiber sheets,where several anchorage treatments are also established to prevent anchorage bond failure due to high shear stress concentration after release of prestressed FRP ends.In addition,the fatigue performance of RC beams externally strenghened with prestressed PBO fiber sheets is experimentally studied.For the developments of hybrid composites and their strengthening methods,both experimental and analytical studies are performed to clarify the hybrid strengthening behavior in structures.

  17. Smart Textiles for Strengthening of Structures

    Górski, Marcin; Krzywoń, Rafał; Dawczyński, Szymon; Szojda, Leszek; Salvado, Rita; Lopes, Catarina; Araujo, Pedro; Velez, Fernando Jose; Castro-Gomes, Joao


    This paper presents results of mechanical tests on a prototype of an innovative structural strengthening in form of self-monitoring fabric. Smart textile employs carbon fibers conductivity for measuring strains while monitoring changes of electric resistance under increasing load. A general solution was tested in a series of calibrating tests on strengthening of small size concrete slabs. Promising results of simple specimen, has encouraged the research team to perform the next tests using mastered carbon fibre reinforced fabric. Main tests were performed on natural scale RC beam. Smart textile proved its efficiency in both: strengthening and monitoring of strains during load increase. New strengthening proposal was given 10% increase of loading capacity and the readings of strain changes were similar to those obtained in classical methods. In order to calibrate the prototype and to define range limits of solution usability, textile sensor was tested in areas of large deformations (timber beam) and aswell as very small strains (bridge bearing block). In both cases, the prototype demonstrated excellent performance in the range of importance for structural engineering. This paper also presents an example of use of the smart strengthening in situ, in a real life conditions.

  18. Mechanical properties of nanostructured nickel based superalloy Inconel 718

    Mukhtarov, Sh; Ermachenko, A.


    This paper will describe the investigations of a nanostructured (NS) state of nickel based INCONEL® alloy 718. This structure was generated in bulk semiproducts by severe plastic deformation (SPD) via multiple isothermal forging (MIF) of a coarse-grained alloy. The initial structure consisted of γ-phase grains with disperse precipitations of γ"-phase in the forms of discs, 50-75 nm in diameter and 20 nm in thickness. The MIF generated structures possess a large quantity of non-coherent plates and rounded precipitations of δ-phase, primarily along grain boundaries. In the duplex (γ+δ) structure the grains have high dislocation density and a large number of nonequilibrium boundaries. Investigations to determine mechanical properties of the alloy in a nanostructured state were carried out. Nanocrystalline Inconel 718 (80 nm) possesses a very high room-temperature strength after SPD. Microcrystalline (MC) and NS states of the alloy were subjected to strengthening thermal treatment, and the obtained results were compared in order to determine their mechanical properties at room and elevated temperatures.

  19. The mechanisms and temperature dependence of superlattice stacking fault formation in the single-crystal superalloy PWA 1480

    Milligan, Walter W.; Antolovich, Stephen D.


    The mechanism of the formation of superlattice staking faults in the single-crystal nickel-base superalloy PWA 1480 was investigated by observing deformation microstructures in the superalloy single crystals in the temperature range 20-1100 C. Results showed that, in addition to superlattice stacking faults observed after slow strain rate deformation at temperatures from 700 to 950 C, a high-density of superlattice staking faults formed after deformation at 200 C and below. The mechanisms of fault formation, which are different in the high- and the low-temperature regimes, are discussed.

  20. Solidification Behavior and Segregation of Re-containing Cast Ni-base Superalloy with Different Cr Content

    Xiurong Guan; Enze Liu; Zhi Zheng; Yongsi Yu; Jian Tong; Yuchun Zhai


    The effect of chromium (Cr) on solidification and segregation behavior of Re-containing cast Ni-base superalloys was investigated by optical microscopy (OM), scanning electron microscopy (SEM) and electronic probe micro analysis (EPMA). The results show that Cr has significant effect on solidification and segregation behavior of Re-containing cast Ni-base superalloys. The liquidus and solidus of alloy decrease with increasing Cr in alloys. The segregation coefficient (K) of Mo increases and that of W and Re decreases gradually with increasing Cr element.

  1. FRP strengthening of RC walls with openings

    Hansen, Christian Skodborg; Sas, Gabriel; Täljsten, Björn


    Strengthening reinforced concrete (RC) walls with openings using fibre reinforced polymers (FRP) has been experimentally proven to be a viable rehabilitation method. However, very few theoretical investigations are reported. In this paper two methods of analysis are presented. Since openings vary...... in size, the analysis of a strengthened wall can be divided into frame idealization method for large openings, and combined disk and frame analysis for smaller openings. The first method provides an easy to use tool in practical engineering, where the latter describes the principles of a ductile...

  2. New concept of critical infrastructure strengthening

    Gazizov, Talgat R.; Orlov, Pavel E.; Zabolotsky, Alexander M.; Kuksenko, Sergey P. [Tomsk State University of Control Systems and Radioelectronics, 634050, Lenin Ave., Tomsk (Russian Federation)


    Strengthening of critical infrastructure is considered. Modal reservation of electronics is proposed as a new concept of the strengthening. The concept combines a widely used cold backup and a recently proposed modal filtration. It makes electronics reliable as well as protected against electromagnetic interference, especially the ultra-wide band pulses. New printed circuit board structure is suggested for implementation of the proposed concept. Results of simulation in time and frequency domains are presented for the suggested structures. Considerable attenuation of dangerous excitations shows that the new concept and structure are promising.

  3. Prevalence of phosphorus containing food additives in grocery stores

    Janeen B. Leon


    In conclusion, phosphorus additives are commonly present in groceries and contribute significantly to the phosphorus content of foods. Moreover, phosphorus additive foods are less costly than additive-free foods. As a result, phosphorus additives may be an important contributor to hyperphosphatemia among persons with chronic kidney disease

  4. 49 CFR 173.188 - White or yellow phosphorus.


    ... 49 Transportation 2 2010-10-01 2010-10-01 false White or yellow phosphorus. 173.188 Section 173... Class 7 § 173.188 White or yellow phosphorus. Phosphorus, white or yellow, when offered for... pound) of phosphorus with screw-top closures; or (2) Steel drums (1A1) not over 250 L (66...

  5. Isolation and Identification of Phosphate-accumulating Strain PAO3-1 and Its Phosphorus Removal Characteristics

    LIU Ya-nan; XUE Gang; SHI Feng-hua; YU Shui-li


    A phosphate-accumulating bacteria strain PAO3-1 was isolated from biological phosphorus removal sludge supplied with sodium acetate as carbon source under stable performance. This strain has good enhanced biological phosphorus removal effect on normal activated sludge system. Phosphorus removal ratio was raised form 44%with no added strain to more than 82% with strain strengthening biological phosphorus removal. It is identified to be AlcaUgenes sp. according to its morphology,biochemical characteristics and 16S rDNA sequence analysis. The cell of strain PAO3-1 is straight bacilli form, 0.4×1.1 μm, no flagellum, gram negative and special aerobiotic. The optimal temperature and pH for growth are 32℃-37℃ and 5.5-9.5, respectively. The shape of slant clone is feathery. The phosphate situation, which was 76. 5% higher than that in non-starving situation. Its phosphate release rate of log course in anaerobic phase and in culture without phosphorus was lower than that in log course.

  6. The electron affinity of phosphorus

    Andersson, P [Department of Physics, Goeteborg University, SE-412 96, Goeteborg (Sweden); Lindahl, A O [Department of Physics, Goeteborg University, SE-412 96, Goeteborg (Sweden); Alfredsson, C [Department of Physics, Goeteborg University, SE-412 96, Goeteborg (Sweden); Rogstroem, L [Department of Physics, Goeteborg University, SE-412 96, Goeteborg (Sweden); Diehl, C [Institut fuer Physik, Johannes Gutenberg-Universitaet, Mainz, D-55099 Mainz (Germany); Pegg, D J [Department of Physics, University of Tennessee, Knoxville, TN 37996 (United States); Hanstorp, D [Department of Physics, Goeteborg University, SE-412 96, Goeteborg (Sweden)


    We have measured the energies of all three fine structure components in the {sup 3}P{sub J} ground state of the negative ion of phosphorus using laser photodetachment threshold spectroscopy. The experiment yielded an electron affinity of 746.68(6) meV. The {delta}J = 2-0, 2-1 and 1-0 fine structure splittings were determined to be 32.73(7) meV, 22.48(7) meV and 10.25(3) meV, respectively. In the experiment, a mass selected beam of P{sup -} ions was merged with the output from a pulsed infrared optical parametric oscillator. The residual atoms produced in the photodetachment process were detected and used as a monitor of the photon-energy dependence of the relative cross section. The Wigner law was fitted to each of the three observed onsets of production of neutrals in order to extract the threshold energies.

  7. Anthropogenic phosphorus flows in Denmark

    Klinglmair, Manfred

    is coupled with dependence on imports from a limited number of suppliers outside the EU-28, so that the EU updated its list of critical raw materials in 2014 to include phosphate rock. As a plant nutrient, P is not destroyed by human use, but dissipated into the environment, where it is a pollutant......Phosphorus (P) is an essential plant nutrient mined from the earth’s crust as phosphate rock. It cannot be substituted, making it a crucial resource for food production. For the EU, future phosphate scarcity is a potential geopolitical and strategic threat. An increasing worldwide phosphate demand...... contributing to eutrophication of water bodies and soils. The anthropogenic P is open on the global scale, with global shipments of animal feed, fertiliser, and food; and on the local scale, through the inefficient use of fertiliser or animal manure by application in excess of plant P demand, and losses...

  8. Black phosphorus for future devices

    Meunier, Vincent

    Black phosphorus (or ``phosphorene'' at the monolayer limit) has attracted significant attention as an emerging 2D material due to its unique properties compared with well-explored graphene and transition metal dichalcogenides such as MoS2 and WSe2. In bulk form, this monoelemental layered structure is a highly anisotropic semiconductor with a bandgap of 0.3 eV which presents marked distinctions in optical and electronic properties depending on crystalline directions. In addition, black phosphorus possesses a high carrier mobility, making it promising for applications in high frequency electronics. A large number of characterization studies have been performed to understand the intrinsic properties of BP. Here I wil present a number of investigations where first-principles modelling was combined with scanning tunneling microscopy (STM), Raman spectroscopy, and transmission electron microscopy (TEM) to assist in the design of phosphorene-based devices. . I will provide an overview of these studies and position them in the context of the very active research devoted to this material. In particular, I will show how low-frequency Raman spectra provide a unique handle on the physics of multilayered systems and how BP's structural anisotropy weaves its way to its unusual polarization dependent Raman signature. Finally, I will show recent progress where nanopores, nanobridges, and nanogaps have been sculpted directly from a few-layer BP sample using a TEM, and indicate the potential use of these results on the creation of phosphorene-based nanoelectronics. I wil conclude this talk with a critical look at the issues of phosphorene stability under ambient conditions. Collaborators on this research include: Liangbo Liang, Bobby G. Sumpter, Alex Puretzky, Minghu Pan, (Oak Ridge National Laboratory), Marija Drndic (University of Pennsylvania), Mildred Dresselhaus, Xi-Ling, Shengxi Huang (Massachusetts Institute of Technology).


    Walter B. Gordon


    Full Text Available Phosphorus (P generally occurs in soils as the anions H2PO4- or HPO4-2 depending on soil pH. These anions readily react with soil cations such as calcium, magnesium, iron and aluminum to produce various phosphate compounds of very limited water solubility. Crop recovery of applied phosphate fertilizer can be quite low during the season of application. In addition, the large amounts of crop residue present in no-tillage production systems can lower soil temperature thus reducing root growth and nutrient uptake of plants even on soils not low in available Phosphorus (P. Specialty Fertilizer Products, Leawood, KS has developed and patented a product registered as AVAIL® that is reported to attract and sequester antagonistic cations out of the soil solution leaving more of the applied P in available form for plant uptake. The objective of this experiment was to evaluate the effectiveness of AVAIL treated P-fertilizer on growth, P-uptake and yield of irrigated corn (Zea mays L. grown in a no-tillage production system. A 3-year experiment was conducted from 2001-2003 at the North Central Kansas Experiment Field, located near Scandia, KS, on a Crete silt loam soil (fine, montmorillonitic, mesic Pachic Arquistoll. Treatments consisted of three rates of P with or without AVAIL. A no P check plot was also included. When averaged over the years and P rates, the use of AVAIL increased yield of corn by 1.1 Mg ha-1. AVAIL also increased corn dry weight at the six-leaf stage, whole plant P uptake at the six-leaf stage and P concentration at mid-silk. The use of AVAIL proved beneficial in overcoming many of the problems associated with P nutrition in corn. AVAIL consistently increased P uptake and yield in this experiment.

  10. 3-sheet structure of Inconel 718 superalloy processed by LBW/SPF and its load response


    The 3-sheet structure of Inconel 718 superalloy will be used in flying vehicles as heat resisting and shielding structure due to its lightweight, high strength and stiffness. The 3-sheet structure of Inconel 718 superalloy processed by LBW/SPF (laser beam welding/superplastic forming) technology exhibited good configuration and uniform thickness distribution. The LBW parameters for 3-sheet structure were as follows: Pulse frequency was 32 Hz, impulse duration 3 ms, peak power per pulse 4500 W, and welding speed 180 mm/min. The SPF parameters were as follows: Temperature T=965 ℃, forming pressure P=4.2 MPa, and forming time t=130 min. The microstructure in weld fusion zone was consti- tuted of austenite dendritics and Laves phase precipitated in interdendritics. After the SPF process, austenite dendritics in the weld fusion became coarser and most of Laves phases were dissolved and turned into δ precipitated phase, but a few of Laves phases were still reserved. And Nb concentration in dendritics increased to 5.42% compared to 2.82% in as-weld condition. Weld metal Vickers-hardness increased from 331.63 in as-weld condition to 391.74 in post-SPF condition which was closed to the base material Vickers-hardness of post-SPF. Grain size of base material grew slightly and an amount of precipitated phase appeared in the base material undergoing SPF process. The tensile test results of base material showed that tensile strength increased obviously and the ductility decreased slightly after SPF process. Load response test results indicated that the 3-sheet structure possessed good resistance to compression and bending load. Accordingly, the LBW/SPF technology is an appropriate forming technique for the 3-sheet structure of Inconel 718 superalloy.

  11. 3-sheet structure of Inconel 718 superalloy processed by LBW/SPF and its load response

    QU FengSeng; ZHANG KaiFeng


    The 3-sheet structure of Inconel 718 superalloy will be used in flying vehicles as heat resisting and shielding structure due to its lightweight,high strength and stiffness.The 3-sheet structure of Inconel 718 superalloy processed by LBW/SPF(laser beam welding/superplastic forming)technology exhibited good configuration and uniform thickness distribution.The LBW parameters for 3-sheet structure were as follows:Pulse frequency was 32 Hz,impulse duration 3 ms,peak power per pulse 4500 W,and welding speed 180 mm/min.The SPF parameters were as follows:Temperature T=965℃,forming pressure P=-4.2 MPa,and forming time t=130 min.The microstructure in weld fusion zone was constituted of austenite dendritics and Laves phase precipitated in interdendritics.After the SPF process,austenite dendritics in the weld fusion became coarser and most of Laves phases were dissolved and turned into δprecipitated phase,but a few of Laves phases were still reserved.And Nb concentration in dendritics increased to 5.42% compared to 2.82% in as-weld condition.Weld metal Vickers-hardness increased from 331.63 in as-weld condition to 391.74 in post-SPF condition which was closed to the base material Vickers-hardness of post-SPF.Grain size of base material grew slightly and an amount of precipitated phase appeared in the base material undergoing SPF process.The tensile test results of base material showed that tensile strength increased obviously and the ductility decreased slightly after SPF process.Load response test results indicated that the 3-sheet structure possessed good resistance to compression and bending load.Accordingly,the LBW/SPF technology is an appropriate forming technique for the 3-sheet structure of inconel 718 superalloy.

  12. Comparison of measured and calculated thermophysical properties of nickel super-alloys

    A. Kalup


    Full Text Available Three real grades of nickel super-alloys (IN 713LC, IN 738LC and IN 792-5A were investigated and values of temperatures of phase transformations and latent heats of melting were obtained. All investigated quantities are very important for thermodynamic and kinetic modelling. Moreover, these data are also valuable for a lot of software used for technological processes modelling. Experimental values were obtained using Differential Thermal Analysis (DTA measurements. Calculations were performed using Thermo-Calc 3.1 software with the use of three different databases (SSOL5, TTNI8 and TCNI6. Comparison and discussion of experimental and calculated data was performed.

  13. Processing and characterization of Nickel-base superalloy micro-components and films for MEMS applications

    Burns, Devin E.

    Microelectromechanical (MEMS) devices are not capable of withstanding harsh operating environments, which may include high temperatures, pressures and corrosive agents. Ni-base superalloys have been used successfully in the hot stages of jet turbine engines despite the presence of these conditions. In my thesis work, I developed two techniques compatible with micro-processing methods to produce Ni-base superalloy micro-components for MEMS applications. The mechanical properties of these materials were accessed at room and elevated temperatures. Microstructural studies were performed, linking microstructural features to mechanical properties. The first technique modified LIGA Ni (LIGA is a German acronym for lithography, electroplating and molding) microtensile specimens using a vapor phase aluminization process. A subsequent homogenization heat treatment produced a two phase Ni-Ni3A1 microstructure characteristic of modern Ni-base superalloys. Al composition was used to tailor both the precipitate size and volume fraction. Aluminized LIGA Ni micro-components exhibited room temperature yield and ultimate strengths 3 to 4 times LIGA Ni micro-components subject to the same heat treatment. The second technique involved sputtering a commercial Ni-base superalloy, Haynes 718, to produce thick sputtered foils (up to 20 gam) on silicon and brass substrates. The as-deposited foils were nanocrystalline solid solutions with chemical compositions similar to the bulk material. Foils subject to ageing heat treatments exhibited unique precipitation mechanisms and good thermal stability. Strengths as high as 750 MPa at 700°C were observed with several percent ductility. This is a significant improvement over state of the art metallic MEMS materials. Furthermore, a new high temperature microtensile testing technique was developed. The technique embeds a displacement based force sensor into the hot zone of a furnace. This arrangement ensures temperature uniformity during testing

  14. Nucleation mechanisms of dynamic recrystallization in Inconel 625 superalloy deformed with different strain rates


    The effects of strain rates on the hot working characteristics and nucleation mechanisms of dynamic recrystallization (DRX) were studied by optical microscopy and electron backscatter diffraction (EBSD) technique. Hot compression tests were conducted using a Gleeble-1500 simulator at a true strain of 0.7 in the temperature range of 1000 to 1150 °C and strain rate range of 0.01 to 10.00 s-1. It is found that the size and volume fraction of the DRX grains in hot-deformed Inconel 625 superalloy firstly decreas...

  15. Effects of recrystallization on the low cycle fatigue behavior of directionally solidified superalloy DZ40M

    ZHAO Yang; WANG Lei; LI Hongyun; YU Teng; LIU Yang


    The effects of recrystallization on low cycle fatigue behavior were investigated on directionally solidified Co-base superalloy DZAOM.Optical microscopy and SEM were used to examine the mierostructure and fracture surface of the specimens.The mechanical testing results demonstrated that the low cycle fatigue property of DZ40M significantly decreased with the partial reerystallization.Fatigue cracks initiate near the carbides and the grain boundaries with slip-bands.Both the fatigue crack initiation and propagation can be accelerated with the occurrences of recrystallized grain boundaries.

  16. Nucleation mechanism of a nickel-base superalloy during dynamic recrystallization

    Shuai WANG; Lei WANG; Yang LIU; Guohua XU; Beijiang ZHANG; Guangpu ZHAO


    Hot compression test was carried out at 1000 ℃ to investigate the dynamic recrystallization nucleation mechanism of a nickel-base superalloy.It was found that the bulging of original grain boundaries was inhibited by carbides and deformation twins at the boundaries.Recrystallized nuclei evolved from the subgrains of dislocation reconfiguration along original grain boundaries,and the growth of the potential nuclei was carried out by the coalescence of subgrains.The necklace structure of recrystallized grains along original grain boundaries was attributed to the strain gradient from grain boundary to grain interior.

  17. Phase transformation and liquid density redistribution during solidification of Ni-based superalloy Inconel 718

    Wang Ling


    Full Text Available The influences of chemical segregation and phase transformation on liquid density variation during solidification of Ni-based supperalloy Inconel 718 were investigated using SEM and EDS. It was found that significant segregation in liquid prompts high Nb phase to precipitate directly from liquid, which results in the redistribution of alloy elements and liquid density in their vicinity. The term “inter-precipitate liquid density” is therefore proposed and this concept should be applied to determine the solidification behavior of superalloy Inconel 718.

  18. Analysis of the solidified structure of rheocast and VADER processed nickel-base superalloy

    Apelian, D.; Cheng, J.-J. A.


    Conventional 'ingot' processing of highly alloyed compositions results in a cast product which suffers from extensive macrosegregation, hot tears, and heterogeneities. By controlling the solidification journey, one can produce a fine grained cast product. This is achieved by manipulating the melt in the mushy zone. Rheocasting and vacuum arc double electrode remelting (VADER) are two such technologies where the melt is processed in the mushy zone. IN-100, a nickel based superalloy, was rheocast as well as VADER processed. The resultant cast structures are analyzed, compared and discussed both onmicro- and macrostructural levels. The effect of the rheocast processing variables (stirring seed, time and temperature) on the cast microstructure are also discussed.

  19. Precipitation in Powder Metallurgy, Nickel Base Superalloys: Review of Modeling Approach and Formulation of Engineering (Postprint)


    such as those of interest here, the work of Campbell et al. [60] and Semiatin et al. [50] suggests that Cr diffusion is rate limiting in γ-γ...the work of Campbell et al. [60]. In addition, w(f ) was taken from the research of Voorhees and Glicksman [20], and σ was assumed to be 23 mJ/m2 per...2104) Alloying-element loss during high-temperature processing of a nickel-base superalloy. Metall Mater Trans A 45:962–979 60. Campbell CE, Zhao JC

  20. Creep, Fatigue and Environmental Interactions and Their Effect on Crack Growth in Superalloys

    Telesman, J.; Gabb, T. P.; Ghosn, L. J.; Smith, T.


    Complex interactions of creep/fatigue/environment control dwell fatigue crack growth (DFCG) in superalloys. Crack tip stress relaxation during dwells significantly changes the crack driving force and influence DFCG. Linear Elastic Fracture Mechanics, Kmax, parameter unsuitable for correlating DFCG behavior due to extensive visco-plastic deformation. Magnitude of remaining crack tip axial stresses controls DFCG resistance due to the brittle-intergranular nature of the crack growth process. Proposed a new empirical parameter, Ksrf, which incorporates visco-plastic evolution of the magnitude of remaining crack tip stresses. Previous work performed at 704C, extend the work to 760C.

  1. Metallurgical instabilities during the high temperature low cycle fatigue of nickel-base superalloys

    Antolovich, S. D.; Jayaraman, N.


    An investigation is made of the microstructural instabilities that affect the high temperature low cycle fatigue (LCF) life of nickel-base superalloys. Crack initiation processes, provoked by the formation of carbides and the coarsening of the grains of the material at high temperatures are discussed. Experimental results are examined, and it is concluded that LCF behavior can be understood more fully only if details of the material and its dynamic behavior at high temperatures are considered. The effects of high stress, dislocation debris, and increasing environmental damage on the life of the alloy are discussed.

  2. Effects of secondary precipitation on recrystallization in Co-base superalloy DZ40M

    ZHAO Yang; WANG Lei; YU Teng; SONG Xiu


    A series of experimental studies were conducted on the recrystallization of directionally solidified cobalt-base superalloy DZ40M. It is found that the secondary M23C6 precipitation influences the size and shape of the recrystal grains. When the annealing temperature is below 1 473 K, a large amount of the fine secondary M23C6 precipitations are distributed around the primary carbides, and such carbides impede the movement of grain boundary because the effect, the size and shape of recrystal grains become irregularly. When the temperature exceeds 1 473 K, the recrystal grains grow rapidly due to the dissolved secondary M23C6 precipitation.

  3. Surface Modification Concepts for Enhancement of the High-Temperature Corrosion Resistance of Gas Turbine Superalloys,


    in the Marine Environment, 1974, NTIS-MCIC-75-27. 23. Restall , J.E., Metallurgia, 1979, Nov., 676. 24. Coward, G.W. and Boone, D.H., Oxidation of...J.C. and Ault, G.M., 3rd Int. Symposium on Superalloys; Metall. and Manufacture, 1976, AIHE. 31. Restall , J.E., Institute of Metals/CAPA/ICT...a function of time for various alloys and coatings (after Restall [23]). TEMPERATURE, 0C 300 400 600 800 1000 A K =C(Ni) X P12 /C(NiQ0) 10-20 ED E N0

  4. Analysis of Grain Boundary Character in a Fine-Grained Nickel-Based Superalloy 718

    Araujo, L. S.; dos Santos, D. S.; Godet, S.; Dille, J.; Pinto, A. L.; de Almeida, L. H.


    In the current work, sheets of superalloy 718 were processed via thermomechanical route by hot and cold rolling, followed by annealing below the δ phase solvus temperature and precipitation hardening to optimum strength. Grain boundary character distribution throughout the processing was mapped via EBSD and its evolution discussed. The results show that it is possible to process the alloy to a fine grain size obtaining concomitantly a considerably high proportion of special boundaries Σ3, Σ9, and Σ27. The precipitation of δ phase presented a strong grain refining role, without significantly impairing the twinning mechanism and, consequently, the Σ3, Σ9, and Σ27 boundary formations.

  5. Preparation, Structure and Mechanical Properties of Nickel Based Porous Spherical Superalloy

    MI Guo-fa; LI Hong-yu; LIU Xiang-yu; WANG Kuang-fei


    The porous superalloy materials with hollow spherical pores were fabricated by using metal powder sintering process.The scanning electron microscope (SEM) observation was applied to the test samples and it revealed that the pores of the porous material exhibited a uniform distribution and the apet;tures were of same size in principle.The sintering necks appeared between adjacent particles on metal skeleton after sintering.The mechanical properties of the test samples were analyzed and the result showed that this kind of materials possessed excellent energy absorption capability,and the compression resistance decreased with increasing the porosity and aperture.

  6. Numerical Simulation of Vacuum Heat Treatment Thermal Hysteresis Time of GH4169 Superalloy Workpiece

    WANGMing-wei; ZHANGLi-wen; JIANGGuo-dong; ZHANGFan-yun; LiChen-hui; ZHANGLi-sheng; ZHANGZun-li


    A nonlinear finite element model of vacuum heat treatment process was developed. In this model, influence of many factors, such as nonlinear heat radiation, temperature-dependent thermal physical properties of material are considered. The temperature field of GH4169 alloy workpiece during vacuum heat treatment process was calculated using finite element software MSC.Marc, and the thermal hysteresis time of the workpiece was predicted. An experiment of vacuum heat treatment of GH4169 superalloy workpiece was carried out to verify the calculation. The experimental results of temperature profile agree well with the simulated results. This work lays a theoretical foundation for optimizing technical parameter of vacuum heat treatment process.

  7. Homogenization kinetics of a nickel-based superalloy produced by powder bed fusion laser sintering

    Zhang, Fan; Levine, Lyle E.; Allen, Andrew J.; Campbell, Carelyn E.; Lass, Eric A.; Cheruvathur, Sudha; Stoudt, Mark R.; Williams, Maureen E.; Idell, Yaakov


    Additively manufactured (AM) metal components often exhibit fine dendritic microstructures and elemental segregation due to the initial rapid solidification and subsequent melting and cooling during the build process, which without homogenization would adversely affect materials performance. In this letter, we report in situ observation of the homogenization kinetics of an AM nickel-based superalloy using synchrotron small angle X-ray scattering. The identified kinetic time scale is in good agreement with thermodynamic diffusion simulation predictions using microstructural dimensions acquired by ex situ scanning electron microscopy. These findings could serve as a recipe for predicting, observing, and validating homogenization treatments in AM materials.

  8. Primary and secondary dendrite spacing of Ni-based superalloy single crystals



    Full Text Available Ni-based superalloy single crystals were grown by different methods (gradient method and Bridgman technique with spontaneous nucleation and with seed. In all crystal growth experiments using the Bridgman technique, the temperature gradient along the vertical furnace axes was constant (G = 33.5 °C/cm. The obtained single crystals were cut, mechanical and chemical polished, and chemically etched. Using a metallographic microscope, the spacing of the primary and secondary dendrites was investigated. The dendrite arm spacing (DAS was determined using a Quantimet 500 MC. The obtained results are discussed and compared with published data.

  9. Inertia Friction Welding of Dissimilar Superalloys Mar-M247 and LSHR

    Senkov, Oleg N.; Mahaffey, David W.; Semiatin, S. Lee; Woodward, Christopher


    The solid state inertia friction welding (IFW) process was used for the first time to join two dissimilar Ni-based superalloys, LSHR, a powder metallurgy alloy, and Mar-M247, a directionally solidified alloy. Extensive studies of the microstructure, phase composition, re-distribution of the alloying elements between the welded alloys, microhardness, and welding defects were conducted at different distances from the weld interface, and the results were correlated with the loading and friction conditions during IFW. Possible reasons leading to the formation of the welding defects were discussed and directions for the further improvement of the quality of the IFW of these two dissimilar alloys were outlined.

  10. Characterization of Casting Defects in Typical Castings of a Directionally Solidified Superalloy


    used to evaluate grain misorientation effects in D.S. MAR - M247 superalloy (17). Scatter of this nature has been observed previously in equiaxed cast...found associated with the fracture surfaces In the previous study on tje effect of off-axis grain growth on cylindrical cast bars of D.S. MAR - M247 , 1800...significant that no instances of failures associated with emergent grains were observed in the MAR - M247 study. In the present investigation of PWA 1422, no

  11. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins


    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  12. Investigation of delamination mechanisms during a laser drilling on a cobalt-base superalloy

    Girardot, Jérémie; Schneider, Matthieu; Berthe, Laurent; FAVIER, Véronique


    International audience; Temperatures in the high pressure chamber of aircraft engines are continuously increasing to improve the engine efficiency. As a result, constitutive materials such as cobalt and nickel-base superalloys need to be thermally protected. The first protection is a ceramic thermal barrier coating (TBC) cast on all the hot gas-exposed structure. The second protection is provided by a cool air layer realized by the use of a thousand of drills on the parts where a cool air is flo...

  13. Strengthening Nordic-Baltic Defense Capabilities

    Breitenbauch, Henrik Ø.


    , there is no reason why this framework could not be extended to the Baltic states.36 A NORBALDEFCO would not only cement the prominent role of Sweden and Finland within NATO as premier partners, it would also formally continue the work begun with Baltic independ- ence after the Cold War, and furthermore strengthen...... the NATO aspect of Nordic-Baltic security....

  14. Strengthening 4-H Program Communication through Technology

    Robideau, Kari; Santl, Karyn


    Advances in technology are transforming how youth and parents interact with programs. The Strengthening 4-H Communication through Technology project was implemented in eight county 4-H programs in Northwest Minnesota. This article outlines the intentional process used to effectively implement technology in program planning. The project includes:…

  15. Institutional strengthening in Egyptian development aid projects

    Walbeek, M.M.; Vlotman, W.F.


    In recent years Dutch aid projects have focused more on institutional strengthening. The overall impact of this type of aid has been limited. This paper explores possible reasons for this. In Egypt, it appeared to be difficult to make significant changes in the institutional setting. Main constraint

  16. Strengthening Family Practices for Latino Families

    Chartier, Karen G.; Negroni, Lirio K.; Hesselbrock, Michie N.


    This study examined the effectiveness of a culturally adapted Strengthening Families Program (SFP) for Latinos to reduce risks for alcohol and drug use in children. Latino families, predominantly Puerto Rican, with a 9- to 12-year-old child and a parent(s) with a substance abuse problem participated in the study. Pre- and post-tests were conducted…

  17. Strengthening Family Practices for Latino Families

    Chartier, Karen G.; Negroni, Lirio K.; Hesselbrock, Michie N.


    This study examined the effectiveness of a culturally adapted Strengthening Families Program (SFP) for Latinos to reduce risks for alcohol and drug use in children. Latino families, predominantly Puerto Rican, with a 9- to 12-year-old child and a parent(s) with a substance abuse problem participated in the study. Pre- and post-tests were conducted…

  18. Institutional strengthening in Egyptian development aid projects

    Walbeek, M.M.; Vlotman, W.F.


    In recent years Dutch aid projects have focused more on institutional strengthening. The overall impact of this type of aid has been limited. This paper explores possible reasons for this. In Egypt, it appeared to be difficult to make significant changes in the institutional setting. Main

  19. Strengthening 4-H by Analyzing Enrollment Data

    Hamilton, Stephen F.; Northern, Angela; Neff, Robert


    The study reported here used data from the ACCESS 4-H Enrollment System to gain insight into strengthening New York State's 4-H programming. Member enrollment lists from 2009 to 2012 were analyzed using Microsoft Excel to determine trends and dropout rates. The descriptive data indicate declining 4-H enrollment in recent years and peak enrollment…

  20. Impact of phosphorus control measures on in-river phosphorus retention associated with point source pollution

    B. O. L. Demars


    Full Text Available In-river phosphorus retention alters the quantity and timings of phosphorus delivery to downstream aquatic systems. Many intensive studies of in-river phosphorus retention have been carried out but generally on a short time scale (2-4 years. In this paper, monthly water quality data, collected by the Environment Agency of England and Wales over 12 years (1990-2001, were used to model daily phosphorus fluxes and monthly in-river phosphorus retention in the lowland calcareous River Wensum, Norfolk, UK. The effectiveness of phosphorus stripping at two major sewage treatment works was quantified over different hydrological conditions. The model explained 78% and 88% of the observed variance before and after phosphorus control, respectively. During relatively dry years, there was no net export of phosphorus from the catchment. High retention of phosphorus occurred, particularly during the summer months, which was not compensated for, by subsequent higher flow events. The critical discharge (Q above which net remobilisation would occur, was only reached during few, high flow events Q25-Q13. Phosphorus removal from the effluent at two major STWs (Sewage Treatment Works reduced the phosphorus catchment mass balance variability by 20-24% under the Q99-Q1. range of flow conditions. Although the absorbing capacity of the catchment against human impact was remarkable, further phosphorus remedial strategies will be necessary to prevent downstream risks of eutrophication occuring independently of the unpredictable variability in weather conditions.

  1. Towards global phosphorus security: a systems framework for phosphorus recovery and reuse options.

    Cordell, D; Rosemarin, A; Schröder, J J; Smit, A L


    Human intervention in the global phosphorus cycle has mobilised nearly half a billion tonnes of the element from phosphate rock into the hydrosphere over the past half century. The resultant water pollution concerns have been the main driver for sustainable phosphorus use (including phosphorus recovery). However the emerging global challenge of phosphorus scarcity with serious implications for future food security, means phosphorus will also need to be recovered for productive reuse as a fertilizer in food production to replace increasingly scarce and more expensive phosphate rock. Through an integrated and systems framework, this paper examines the full spectrum of sustainable phosphorus recovery and reuse options (from small-scale low-cost to large-scale high-tech), facilitates integrated decision-making and identifies future opportunities and challenges for achieving global phosphorus security. Case studies are provided rather than focusing on a specific technology or process. There is no single solution to achieving a phosphorus-secure future: in addition to increasing phosphorus use efficiency, phosphorus will need to be recovered and reused from all current waste streams throughout the food production and consumption system (from human and animal excreta to food and crop wastes). There is a need for new sustainable policies, partnerships and strategic frameworks to develop renewable phosphorus fertilizer systems for farmers. Further research is also required to determine the most sustainable means in a given context for recovering phosphorus from waste streams and converting the final products into effective fertilizers, accounting for life cycle costs, resource and energy consumption, availability, farmer accessibility and pollution.

  2. Cobalt-based superalloy layers deposited on X38CrMoV5 steel base metal by explosion cladding process

    Langlois, Laurent; Bigot, Régis; ETTAQI, Saïd


    International audience; A grade 25 cobalt-based superalloy in the form of a sheet 5 mm in thickness and a steel substrate of type X38CrMoV5 are joined by explosion cladding. The macrostructure and microstructure of the interface and of the co-based superalloy layers are studied. The interface presents the form of wavelets with a period of 1000 µm and an amplitude of 250 µm. The superalloy grains are deformed during the cladding process with several slip systems appearing. Near to the interfac...

  3. Total Phosphorus in Surface Water (Future)

    U.S. Environmental Protection Agency — Excess phosphorus in surface water can result in eutrophication. TOTALPFuture is reported in kilograms/hectare/year. More information about these resources,...

  4. [Lack of phosphorus intake and nutrition].

    Takeda, Eiji; Ikeda, Syoko; Nakahashi, Otoki


    Since one gram of protein in food provides approximately 15 mg of phosphorus, phosphorus deficiency frequently observed in patients with protein-energy malnutrition (PEM). Chronic phosphorus deficiency in humans causes proximal myopathy. Acute hypophosphatemia may precipitate rhabdomyolysis. Plasma low phosphorus concentration suppresses erythrocyte synthesis and stores of 2,3-diphosphoglycerate (2,3-DPG) , which plays an important role in the affinity of hemoglobin for oxygen. Symptoms of nervous system dysfunction, such as weakness, apathy, a bedridden state, and intention tremors, are also observed in severe hypophosphatemia. Refeeding syndrome is caused by rapid refeeding in PEM, characterized by hypophosphatemia and has metabolic and clinical complications. This is potentially fatal, yet is preventable. Awareness and identification of at-risk patients is crucial to improving management.

  5. Potential Phosphorus Mobilisation in Peat Soils

    Forsmann, Ditte M.; Kjærgaard, Charlotte


    for each location. This mobilisation was measured using intact soil cores (d: 6 cm; h: 15 cm) from the 10 locations set up in an anaerobic closed-flow system. Finally, the hydro- physical parameters like soil-water retention curves, break-through curves, air-filled porosity and bulk density were measured......Re-establishment of wetlands on peat soils containing phosphorus bound to iron(III)-oxides can lead to an undesirable phosphorus loss to the aquatic environment due to the reductive dissolution of iron(III)-oxides. Thus it is important to be able to assess the potential phosphorus mobilisation from...... peat soils before a re-establishment takes place. The potential phosphorus mobilisation from a peat soil depends not only on the geochemical characteristics but also on the redox conditions, the hydrological regime in the area as well as the hydro-physical properties of the soil. The hypothesis...

  6. Phosphorus in antique iron music wire.

    Goodway, M


    Harpsichords and other wire-strung musical instruments were made with longer strings about the beginning of the 17th century. This change required stronger music wire. Although these changes coincided with the introduction of the first mass-produced steel (iron alloyed with carbon), carbon was not found in samples of antique iron harpsichord wire. The wire contained an amount of phosphorus sufficient to have impeded its conversion to steel, and may have been drawn from iron rejected for this purpose. The method used to select pig iron for wire drawing ensured the highest possible phosphorus content at a time when its presence in iron was unsuspected. Phosphorus as an alloying element has had the reputation for making steel brittle when worked cold. Nevertheless, in replicating the antique wire, it was found that lowcarbon iron that contained 0.16 percent phosphorus was easily drawn to appropriate gauges and strengths for restringing antique harpsichords.

  7. Effect of residual elements on high performance nickel base superalloys for gas turbines and strategies for manufacture

    O P Sinha; M Chatterjee; V V R S Sarma; S N Jha


    The need for better gas turbine operating efficiency and reliability has resulted in tightening of specification and acceptance standards. It has been realized that some elements even at trace level, can have disastrous effect on high temperature properties. The present paper highlights the adverse effect of tramp elements and strategies that should be adopted to produce high purity superalloys.

  8. Microstress evolution during in situ loading of a superalloy containing high volume fraction of {gamma}{sup '} phase

    Ma, S.; Rangaswamy, P.; Majumdar, B.S


    Pulsed neutron diffraction under in situ mechanical loading was used to monitor microstrain evolution in individual phases of a polycrystalline {gamma}/{gamma}{sup '} superalloy, CM 247 LC. The load partitioning and yielding of differently oriented grains and phases were evaluated. The critical resolved shear stresses of individual phases were obtained and are compared with dislocation models.

  9. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.


    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  10. Soil phosphorus constrains biodiversity across European grasslands.

    Ceulemans, Tobias; Stevens, Carly J; Duchateau, Luc; Jacquemyn, Hans; Gowing, David J G; Merckx, Roel; Wallace, Hilary; van Rooijen, Nils; Goethem, Thomas; Bobbink, Roland; Dorland, Edu; Gaudnik, Cassandre; Alard, Didier; Corcket, Emmanuel; Muller, Serge; Dise, Nancy B; Dupré, Cecilia; Diekmann, Martin; Honnay, Olivier


    Nutrient pollution presents a serious threat to biodiversity conservation. In terrestrial ecosystems, the deleterious effects of nitrogen pollution are increasingly understood and several mitigating environmental policies have been developed. Compared to nitrogen, the effects of increased phosphorus have received far less attention, although some studies have indicated that phosphorus pollution may be detrimental for biodiversity as well. On the basis of a dataset covering 501 grassland plots throughout Europe, we demonstrate that, independent of the level of atmospheric nitrogen deposition and soil acidity, plant species richness was consistently negatively related to soil phosphorus. We also identified thresholds in soil phosphorus above which biodiversity appears to remain at a constant low level. Our results indicate that nutrient management policies biased toward reducing nitrogen pollution will fail to preserve biodiversity. As soil phosphorus is known to be extremely persistent and we found no evidence for a critical threshold below which no environmental harm is expected, we suggest that agro-environmental schemes should include grasslands that are permanently free from phosphorus fertilization.

  11. Possibility in optimization of biological phosphorus removal

    Schoenberger, R.


    The elimination-efficiency of wastewater treatment plants with biological phosphorus removal is often limited by the following aspects: Low concentrations of organic acids in influent wastewater, hydraulic- and load fluctuations, low anaerobic sludge detention time, transfer of nitrate into the anaerobic zone, phosphorus release in the final clarifier and in sludge treatment units, high effluent suspended solids content. In this context, the following optimization measures seem to be advantageous: 'Activated primary tanks' and 'activated sludge thickeners' are adequate techniques to raise the concentration of organic acids in the wastewater by pre-acidification. Simultaneous acidification takes place in an anaerobic sedimentation basin as realized in the EASC-process (extended anaerobic sludge contact). Below the sludge blanket of an EASC-sedimentation tank, anaerobic conditions can be maintained even in the case of nitrate input. Furthermore, this process is suitable to compensate load- and hydraulic fluctuations of wastewater. To avoid phosphorus release in the final clarifier, it is important to improve sludge settleability. If a low sludge blanket and/or high oxygen concentrations are maintained, phosphorus release in the final clarifier can be limited. Further reduction of total phosphorus is possible with filtration only. Measures against high return flow phosphorus loads are mechanical dewatering of excess sludge and chemical precipitation of digester supernatant.

  12. Recovery of phosphorus from sewerage treatment sludge

    Manuilova, Anastasia


    This thesis is a review of the current state of technologies for the removal of phosphorus from wastewater and sludge, and the recovery and re-use of phosphorus. It explains the need for phosphorus removal and describes the current removal processes. Focus is given to phosphorus crystallisation processes and to the processes which treat sewage treatment sludges into potential sources of phosphorus. An interesting possibility to recover phosphorus from sewage sludge by use of Psenner fractionation is also discussed. By this method, the following phosphate fractions of technological significance may be distinguished: (1) redox sensitive phosphates, mainly bound to Fe(OH){sub 3}; (2) phosphate adsorbed to surfaces (Al{sub 2}O{sub 3}), exchangeable against OH{sup -}, and alkali-soluble phosphate; (3) phosphate bound to CaCO{sub 3}, MgCO{sub 3} and in apatite; and (4) organically bound phosphate. The basic removal mechanisms, process schemes and treatment results are described. Two experiments with three different types of sludges from Henriksdal wastewater treatment plant in Stockholm were performed in the laboratory. It was shown that the addition of sodium hydroxide or hydrochloric acid cause the significant release of phosphate (about 80%) for all types of sludges. If a whole Psenner fractionation was performed the phosphate release is approximately 100%.

  13. Writing Strengthens Orthography and Alphabetic-Coding Strengthens Phonology in Learning to Read Chinese

    Guan, C.Q.; Liu, Y.; Chan, D.H.L.; Ye, F.F.; Perfetti, C.A.


    Learning to write words may strengthen orthographic representations and thus support word-specific recognition processes. This hypothesis applies especially to Chinese because its writing system encourages character-specific recognition that depends on accurate representation of orthographic form. W

  14. Writing Strengthens Orthography and Alphabetic-Coding Strengthens Phonology in Learning to Read Chinese

    Guan, C.Q.; Liu, Y.; Chan, D.H.L.; Ye, F.F.; Perfetti, C.A.


    Learning to write words may strengthen orthographic representations and thus support word-specific recognition processes. This hypothesis applies especially to Chinese because its writing system encourages character-specific recognition that depends on accurate representation of orthographic form.

  15. Writing Strengthens Orthography and Alphabetic-Coding Strengthens Phonology in Learning to Read Chinese

    Guan, C.Q.; Liu, Y.; Chan, D.H.L.; Ye, F.F.; Perfetti, C.A.


    Learning to write words may strengthen orthographic representations and thus support word-specific recognition processes. This hypothesis applies especially to Chinese because its writing system encourages character-specific recognition that depends on accurate representation of orthographic form. W

  16. Phosphorus speciation by coupled HPLC-ICPMS: low level determination of reduced phosphorus in natural materials

    Atlas, Zachary; Pasek, Matthew; Sampson, Jacqueline


    Phosphorus is a geologically important minor element in the Earth's crust commonly found as relatively insoluble apatite. This constraint causes phosphorus to be a key limiting nutrient in biologic processes. Despite this, phosphorus plays a direct role in the formation of DNA, RNA and other cellular materials. Recent works suggest that since reduced phosphorus is considerably more soluble than oxidized phosphorus that it was integrally involved in the development of life on the early Earth and may continue to play a role in biologic productivity to this day. This work examines a new method for quantification and identification of reduced phosphorus as well as applications to the speciation of organo-phosphates separated by coupled HPLC - ICP-MS. We show that reduced phosphorus species (P1+, P3+ and P5+) are cleanly separated in the HPLC and coupled with the ICPMS reaction cell, using oxygen as a reaction gas to effectively convert elemental P to P-O. Analysis at M/Z= 47 producing lower background and flatter baseline chromatography than analyses performed at M/Z = 31. Results suggest very low detection limits (0.05 μM) for P species analyzed as P-O. Additionally we show that this technique has potential to speciate at least 5 other forms of phosphorus compounds. We verified the efficacy of method on numerous materials including leached Archean rocks, suburban retention pond waters, blood and urine samples and most samples show small but detectible levels of reduced phosphorus and or organo-phaospates. This finding in nearly all substances analyzed supports the assumption that the redox processing of phosphorus has played a significant role throughout the history of the Earth and it's presence in the present environment is nearly ubiquitous with the reduced oxidation state phosphorus compounds, phosphite and hypophosphite, potentially acting as significant constituents in the anaerobic environment.

  17. Grain Boundary Engineering of a Low Stacking Fault Energy Ni-based Superalloy

    McCarley, Joshua; Helmink, Randolph; Goetz, Robert; Tin, Sammy


    The effects of thermo-mechanical processing parameters on the resulting microstructure of an experimental Nickel-based superalloy containing 24 wt pct Co were investigated. Hot compression tests were performed at temperatures ranging from 1293 K to 1373 K (1020 to 1100 °C) and strain rates ranging from 0.0005 to 0.1/s. The mechanically deformed samples were also subject to annealing treatments at sub-solvus 1388 K (1115 °C) and super-solvus 1413 K (1140 °C) temperatures. This investigation sought to quantify and subsequently understand the behavior and evolution of both the grain boundary structure and length fraction of Σ3 twin boundaries in the low stacking fault energy superalloy. Over the range of deformation parameters investigated, the corresponding deformation mechanism map revealed that dynamic recrystallization or dynamic recovery was dominant. These conditions largely promoted post-deformation grain refinement and the formation of annealing twins following annealing. Samples deformed at strain rates of 0.0005 and 0.001/s at 1333 K and 1373 K (1060 °C and 1100 °C) exhibited extensive grain boundary sliding/rotation associated with superplastic flow. Upon annealing, deformation conditions that resulted predominately in superplastic flow were found to provide negligible enhancement of twin boundaries and produced little to no post-deformation grain refinement.

  18. High-temperature γ (FCC/γ′ (L12 Co-Al-W based superalloys

    Knop Matthias


    Full Text Available Interim results from the development of a polycrystalline Co-Al-W based superalloy are presented. Cr has been added to provide oxidation resistance and Ni has then been added to widen and stabilise the γ′ phase field. The alloy presented has a solvus of 1010 °C and a density of 8.7 g cm−3. The room temperature flow stress is over 1000 MPa and this reduces dramatically above 800 °C. The flow stress anomaly is observed. A microstructure with both ∼ 50 nm γ′ produced on cooling and larger 100–200 nm γ′ can be obtained. Isothermal oxidation at 800 °C in air for 200 h gave a mass gain of 0.96 mg cm−2. After hot deformation in the 650–850 °C temperature range, both anti phase boundaries (APBs and stacking faults could be observed. An APB energy of 71 mJ m−2 was measured, which is comparable to that found in commercial nickel superalloys.

  19. Processing maps for Fe–24Ni–11Cr–3Ti–1Mo superalloy

    Cai Dayong; Zhang Chunling; Tang Zhiguo; Dong Haifeng; Wang Peng


    Hot deformation characteristics of a Fe-base superalloy were studied at various temperatures from 1000–1200°C under strain rates from 0.001–1 s-1 using hot compression tests. Processing maps for hot working are developed on the basis of the variations of efficiency of power dissipation with temperature and strain rate and interpreted by a dynamic materials model. Hot deformation equation was given to characterize the dependence of peak stress on deformation temperature and strain rate. Hot deformation apparent activation energy of the Fe–24Ni–11Cr–1Mo–3Ti superalloy was determined to be about 499 kJ/mol. The processing maps obtained in a strain range of 0.1–0.7 were essentially similar, indicating that strain has no significant influence on it. The processing maps exhibited a clear domain with a maximum of about 40–48% at about 1150°C and 0.001 s-1.

  20. Grain Boundary Engineering of a Low Stacking Fault Energy Ni-based Superalloy

    McCarley, Joshua; Helmink, Randolph; Goetz, Robert; Tin, Sammy


    The effects of thermo-mechanical processing parameters on the resulting microstructure of an experimental Nickel-based superalloy containing 24 wt pct Co were investigated. Hot compression tests were performed at temperatures ranging from 1293 K to 1373 K (1020 to 1100 °C) and strain rates ranging from 0.0005 to 0.1/s. The mechanically deformed samples were also subject to annealing treatments at sub-solvus 1388 K (1115 °C) and super-solvus 1413 K (1140 °C) temperatures. This investigation sought to quantify and subsequently understand the behavior and evolution of both the grain boundary structure and length fraction of Σ3 twin boundaries in the low stacking fault energy superalloy. Over the range of deformation parameters investigated, the corresponding deformation mechanism map revealed that dynamic recrystallization or dynamic recovery was dominant. These conditions largely promoted post-deformation grain refinement and the formation of annealing twins following annealing. Samples deformed at strain rates of 0.0005 and 0.001/s at 1333 K and 1373 K (1060 °C and 1100 °C) exhibited extensive grain boundary sliding/rotation associated with superplastic flow. Upon annealing, deformation conditions that resulted predominately in superplastic flow were found to provide negligible enhancement of twin boundaries and produced little to no post-deformation grain refinement.

  1. Structure property characterization of rheocast and VADER processed IN-100 superalloy

    Cheng, J.J.A.


    Two recent solidification processes were applied in production of IN-100 nickel-base superalloy: rheocasting and Vacuum ARc Double Electrode Remelting (VADER). A high vacuum furnace for rheocasting superalloys was built and was used to rheocast ingots under different processing conditions. Processing variables evaluated include stirring speed, isothermal stirring time and volume fraction solid during isothermal stirring. VADER processed IN-100 was purchased from Special Metals Corp. As-cast ingots were subjected to various thermal treatments including hot isostatic pressing and heat treatment. As-cast and thermally treated materials were characterized using optical and scanning electron microscopy and microprobe analysis. Both rheocasting and VADER-processed materials yield fine and equiaxed spherical structures, where the extent of macrosegregation is lesser in comparison to conventionally produced ingot material. In rheocasting, the formation of nondendritic structures is discussed further on the basis of the model of dendrite arm fragmentation. At a constant cooling rate, the grain size and macrosegregation of the as-cast ingot is reduced by increasing the stirring speed, isothermal stirring time or the volume fraction solid during solidification, however, stirring speed has a more pronounced effect on grain refinement and macro-scale chemical homogeneity than the other two variables. The degree of the microsegregation decreases with increasing volume fraction solid and/or isothermal stirring time.

  2. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Panwisawas Chinnapat


    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  3. Effect of Ce+ Ion Implantation upon Oxidation Resistance of Superalloy K38G

    Qian Yuhai; Li Meishuan; Duo Shuwang; Zhao Youming


    The oxidation behavior (isothermal and cyclic oxidation) of cast superalloy K38G and the effect of Ce+ ion implantation with dose of 1×1017 ions/cm2 upon its oxidation resistance at 900 and 1000 ℃ in air were investigated. Meanwhile, the influence of Ce+ implantation on oxidation behavior of K38G with pre-oxide scale at 1000 ℃ in air was compared. The pre-oxidation was performed at 1000 ℃ in static air for 0.25 and 1.5 h, respectively. It is shown that the homogeneous external mixture oxide of rutile TiO2+Cr2O3 and non-continuous internal oxide of Al2O3 are formed during the oxidation procedure in all the cases. The isothermal oxidation resistance and the cracking or spallation resistance of superalloy K38G implanted with Ce+ by both of the two different implantation ways are not improved notably. This may be attributed to the mixed oxide composition characteristics and the blocking effect differences of Ce+ segregation along the oxide grain boundaries on the transport process for different diffusing ions.

  4. High Temperature Degradation of Powder-processed Ni-based Superalloy

    Natália Luptáková


    Full Text Available The aim of present work is to study the high temperature degradation of the powder-processed polycrystalline superalloy Ni-15Cr-18Co-4Al-3.5Ti-5Mo. This superalloy has been applied as material for grips of a creep machine. The material was exposed at 1100 °C for about 10 days at 10 MPa stress. During the creep test occurred unacceptable creep deformation of grips as well as severe surface oxidation with scales peeling off. Three types of the microstructure were observed in the studied alloy: (i unexposed state; (ii heat treated (annealing - 10 min/1200 °C and (iii after using as a part of the equipment of the creep machine during the creep test. It is shown that the microstructure degradation resulting from the revealed γ´ phase fcc Ni3(Al,Ti particles preferentially created at the grain boundaries of the samples after performing creep tests affects mechanical properties of the alloy and represents a significant contribution to all degradation processes affecting performance and service life of the creep machine grips. Based on investigation and obtained results, the given material is not recommended to be used for grips of creep machine at temperatures above 1000 °C.

  5. Enhancing the Oxidation Performance of Wrought Ni-Base Superalloy by Minor Additions of Active Elements

    Tawancy, H. M.


    We show that the oxidation performance of Cr2O3-forming superalloy based upon the Ni-Cr-W system is significantly improved by the presence of minor concentrations of La, Si and Mn, which outweigh the detrimental effect of high W concentration in the alloy. Although Cr2O3 is known to transform into volatile CrO3 at temperatures ≥950 °C, the respective protection is extended to temperatures reaching 1150 °C, which has also been correlated with the beneficial effects of La, Si and Mn. During high-temperature oxidation, an inner protective La- and Si-modified layer of α-Cr2O3 in contact with the superalloy substrate is developed and shielded by an outermost layer of MnCr2O4. The distribution of La and Si in the inner oxide layer has been characterized down to the scale of transmission electron microscopy, and the possible mechanisms underlying their beneficial effects are elucidated.

  6. Fatigue Resistance of the Grain Size Transition Zone in a Dual Microstructure Superalloy Disk

    Gabb, T. P.; Kantzos, P. T.; Telesman, J.; Gayda, J.; Sudbrack, C. K.; Palsa, B. S.


    Mechanical property requirements vary with location in nickel-based superalloy disks. To maximize the associated mechanical properties, heat treatment methods have been developed for producing tailored microstructures. In this study, a specialized heat treatment method was applied to produce varying grain microstructures from the bore to the rim portions of a powder metallurgy processed nickel-based superalloy disk. The bore of the contoured disk consisted of fine grains to maximize strength and fatigue resistance at lower temperatures. The rim microstructure of the disk consisted of coarse grains for maximum resistance to creep and dwell crack growth at high temperatures up to 704 C. However, the fatigue resistance of the grain size transition zone was unclear, and needed to be evaluated. This zone was located as a band in the disk web between the bore and rim. Specimens were extracted parallel and transverse to the transition zone, and multiple fatigue tests were performed at 427 and 704 C. Mean fatigue lives were lower at 427 C than for 704 C. Specimen failures often initiated at relatively large grains, which failed on crystallographic facets. Grain size distributions were characterized in the specimens, and related to the grains initiating failures as well as location within the transition zone. Fatigue life decreased with increasing maximum grain size. Correspondingly, mean fatigue resistance of the transition zone was slightly higher than that of the rim, but lower than that of the bore. The scatter in limited tests of replicates was comparable for all transition zone locations examined.

  7. Degradation of nonmodified and rhodium modified aluminide coating deposited on CMSX 4 superalloy.

    Zagula-Yavorska, Maryana; Wierzbińska, Małgorzata; Gancarczyk, Kamil; Sieniawski, Jan


    The Ni-base superalloy CMSX 4 used in the turbine blades of aircraft engines was coated with rhodium layer (0.5-μm thick). Next coated CMSX 4 superalloy was aluminized by the CVD method. The rhodium modified aluminide coating and nonmodified aluminide coating were oxidized at 1100°C at the air atmosphere. The rhodium modified aluminide coating showed about twice better oxidation resistance than the nonmodified one. The spallation equal 62% of the total area was observed on the surface of the nonmodified coating whereas only 36% spallation area was observed on the surface of the rhodium modified aluminide coating after the oxidation test. The oxide layer formed on the surface of the nonmodified coating was composed of nonprotective (Ni,Cr)Al2 O4 and (Ni,Cr)O phases. Aluminium in the coating reacts with oxygen, forming a protective α-Al2 O3 oxide on the surface of the rhodium modified aluminide coating. When the oxide cracks and spalls due to oxidation, additional aluminium from the coating diffuses to the surface to form the oxide. The presence of protective Al2 O3 oxide on the surface of the rhodium modified aluminide coating slows coating degradation. Therefore, rhodium modified aluminide coating has better oxidation resistance than the nonmodified one.

  8. Mapping single-crystal dendritic microstructure and defects in nickel-base superalloys with synchrotron radiation

    Husseini, Naji S. [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States)], E-mail:; Kumah, Divine P. [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States); Yi, Jian Z.; Torbet, Christopher J. [Department of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Arms, Dohn A.; Dufresne, Eric M. [Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439 (United States); Pollock, Tresa M.; Wayne Jones, J. [Department of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Clarke, Roy [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States)


    Solidification of single-crystal nickel-base superalloys introduces large-scale segregation of constituent elements and defects such as dislocations and mosaicity. By exploiting the energy tunability and interference capabilities of high-brilliance X-ray radiation, key structural features of the dendritic single crystals were mapped over large areas. Interference and diffraction of synchrotron X-rays revealed significant misorientations between individual dendrites in the as-solidified state. For the first time this mosaic structure was quantified for an array of dendrites and correlated with the density of 'grown-in' dislocations whose density ranged from 10{sup 7} to 10{sup 8} cm{sup -2}. Absorption contrast permitted simultaneous mapping of the distribution of refractory metal additives (e.g. rhenium and tungsten), which segregated preferentially to the dendrite cores with a linear composition gradient toward the interdendritic regions. The results demonstrate that synchrotron X-ray imaging is promising for in situ studies of single-crystal structure and defects in nickel-base superalloys.

  9. Influence of Ta content on hot corrosion behaviour of a directionally solidified nickel base superalloy

    Han, F.F. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Chang, J.X., E-mail: [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Li, H.; Lou, L.H. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, J. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)


    Highlights: • Three nickel-base superalloys containing different Ta content were subjected to Na{sub 2}SO{sub 4}-induced hot corrosion. • Ta improved the hot corrosion resistance. • Ta decreased the diffusion rate of alloying elements. • Ta promoted the formation of (Cr, Ti)TaO{sub 4} layer. - Abstract: Hot corrosion behaviour of a directionally solidified nickel base superalloy with different tantalum (Ta) addition in fused sodium sulphate (Na{sub 2}SO{sub 4}) under an oxidizing atmosphere at 900 °C has been studied. It was shown that the hot corrosion resistance was improved by increasing of Ta content. The hot corrosion kinetics of the alloy with lower Ta content deviated from parabolic law after 60 h corrosion test, whereas the corrosion kinetics of the alloy with high Ta content followed the parabolic law before 60 h and with less mass change afterwards. A detailed microstructure study using scanning electron microscopy (SEM) equipped with an energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM) and X-ray diffraction (XRD) was performed to investigate the corrosion products and mechanisms. The beneficial effect of Ta was found to be resulted from a Ta-enriched (Cr, Ti)TaO{sub 4} layer inside the corrosion scale, which led to the retarding of the element diffusion so as to decrease the hot corrosion kinetics.

  10. An experimental study on quasi-CW fibre laser drilling of nickel superalloy

    Marimuthu, S.; Antar, M.; Dunleavey, J.; Chantzis, D.; Darlington, W.; Hayward, P.


    Laser drilling of metals and alloys is extensively used in modern manufacturing industries to produce holes of various size and shape. Currently, most laser drilling of aerospace nickel superalloys is performed using Nd:YAG laser. Over the years, many attempts were made to increase the productivity of Nd:YAG lasers drilling process, but with little success. This paper investigates the fundamental aspects of millisecond-pulsed-Quasi-CW-fibre laser drilling of aerospace nickel superalloy. The main investigation concentrates on understanding the Quasi-CW-fibre laser parameters on trepanning laser drilled hole quality and speed. The principal findings are based on controlling the recast layer, oxide layer, hole surface characteristic and fatigue performance of the laser drilled samples. The results showed that the high average power of the quasi-CW-fibre lasers can be effectively used to achieve increased trepanning drilling speed without undermining the drilling quality, which is not feasible with a free-space Nd:YAG laser. Also, low peak power and high frequency (of quasi-CW-fibre laser) can be effectively used to produce better laser drilled holes than the high peak power and low frequency, which is common with the traditional millisecond Nd:YAG drilling processes. Recast layer thickness of around 30 μm can be achieved with a trepanning speed of up to 500 mm/min with single orbit Quasi-CW fibre laser drilling of 0.75 mm hole over 5 mm thick material.

  11. Technology of laser repair welding of nickel superalloy inner flaps of jet engine

    A. Klimpel


    Full Text Available Purpose: of this paper: work out laser welding repair technology of cracked MIG 29 jet engine inner flaps made of cast nickel superalloy ŻS-3DK (ЖС-3ДК, Russian designation.Design/methodology/approach: The study were based on the analysis of laser HPDL powder INCONEL 625 welding of nickel superalloy using wide range of welding parameters to provide highest quality repair welds.Findings: Study of automatic welding technologies GTA, PTA and laser HPDL has shown that just laser welding can provide high quality repair welds. In order to establish the properties of welded joints repair cracks in the inner flap HPDL laser, studied the hardness, mechanical properties and erosive wear resistance.Research limitations/implications: It was found that only laser HPDL welding can provide high quality repair welds.Practical implications: The technology can be applied for repair cracked MIG 29 jet engine inner flaps.Originality/value: Repairing cracked MIG 29 jet engine inner flaps.

  12. Microstructural characteristics and mechanical properties of HVOF sprayed NiCrAl coating on superalloys

    Mahesh, R.A. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Jayaganthan, R. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India)], E-mail:; Prakash, S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India)


    High velocity oxy-fuel (HVOF) process sprayed NiCrAl coatings on superalloys were characterized by various techniques such as optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive spectroscopic analysis (SEM/EDS) to render an insight into their microstrucural features and assess its suitability for high temperature corrosion resistance applications. The as sprayed coatings were found to be dense with splat like layered morphology. The XRD analysis of the coating showed the presence of Ni (fcc) as a prominent phase with Cr and Al as minor phases. The porosity of the coatings was calculated from its optical micrographs and found to be less than 1.7%. The measured hardness and average bond strength of the coatings were found to be in the range of 278-351 Hv and 59 MPa, respectively. The observed microstructral characteristics, higher bond strength, and hardness of HVOF sprayed NiCrAl coating show that it may act as an effective barrier to provide high temperature protection to the superalloys.

  13. Microstructure Modeling of a Ni-Fe-Based Superalloy During the Rotary Forging Process

    Loyda, A.; Hernández-Muñoz, G. M.; Reyes, L. A.; Zambrano-Robledo, P.


    The microstructure evolution of Ni-Fe superalloys has a great influence on the mechanical behavior during service conditions. The rotary forging process offers an alternative to conventional bulk forming processes where the parts can be rotary forged with a fraction of the force commonly needed by conventional forging techniques. In this investigation, a numerical modeling of microstructure evolution for design and optimization of the hot forging operations has been used to manufacture a heat-resistant nickel-based superalloy. An Avrami model was implemented into finite element commercial platform DEFORM 3D to evaluate the average grain size and recrystallization during the rotary forging process. The simulations were carried out considering three initial temperatures, 980, 1000, and 1050 °C, to obtain the microstructure behavior after rotary forging. The final average grain size of one case was validated by comparing with results of previous experimental work of disk forging operation. This investigation was aimed to explore the influence of the rotary forging process on microstructure evolution in order to obtain a homogenous and refined grain size in the final component.


    M.Sakaguchi; M.Okazaki


    An analytical method to investigate the morphological evolution of the cellular microstructure is explored and proposed. The method is essentially based on the Eshelby's micromechanics theory, and it is extended so as to be applied for a material system containing inclusions with high volume fraction, by employing the average stress field approximation by Mori and Tanaka. The proposed method enables us to discuss a stable shape of precipitate in the material system, which must be influenced by many factors: e.g., volume fraction of precipitate; Young's modulus ratio and lattice misfit between matrix and precipitate; external stress field in multiaxial state; and heterogeneity of plastic strain between matrix and precipitate. A series of numerical calculations were summarized on stable shape maps. The application of the method to predict the γ' rafting in superalloys during creep showed that the heterogeneity of plastic strain between matrix and precipitates may play a significant role in the shape stability of the precipitate. Furthermore, it was shown that the method was successfully applied to estimate the morphology of the cellular microstructure formed in CMSX-4single crystal Ni-based superalloy.

  15. Effect of Heat Treatment Process on Microstructure and Fatigue Behavior of a Nickel-Base Superalloy

    Peng Zhang


    Full Text Available The study of fatigue behaviors for nickel-base superalloys is very significant because fatigue damage results in serious consequences. In this paper, two kinds of heat treatment procedures (Pro.I and Pro.II were taken to investigate the effect of heat treatment on microstructures and fatigue behaviors of a nickel-base superalloy. Fatigue behaviors were studied through total strain controlled mode at 650 °C. Manson-Coffin relationship and three-parameter power function were used to predict fatigue life. A good link between the cyclic/fatigue behavior and microscopic studies was established. The cyclic deformation mechanism and fatigue mechanism were discussed. The results show that the fatigue resistance significantly drops with the increase of total strain amplitudes. Manson-Coffin relationship can well predict the fatigue life for total strain amplitude from 0.5% to 0.8%. The fatigue resistance is related with heat treatment procedures. The fatigue resistance performance of Pro.I is better than that of Pro.II. The cyclic stress response behaviors are closely related to the changes of the strain amplitudes. The peak stress of the alloy gradually increases with the increase of total strain amplitudes. The main fracture mechanism is inhomogeneous deformation and the different interactions between dislocations and γ′ precipitates.

  16. Effect of HIP Combined with RHT Process on Creep Damage of DZ125 Superalloy

    WANG Tian-you


    Full Text Available Four different processes of hot isostatic pressing (HIP combined with rejuvenation heat treatments (RHT were adopted to reveal the microstructural evolution of creep damaged DZ125 specimens, finally the mechanical properties were evaluated.The results show that both γ' precipitate degeneration and creep cavities for the creep damaged DZ125 superalloy are found after the pre-endurance damage test.However, the carbided compositions from MC type to M23C6 type or M6C type has not been observed for DZ125.In addition, it is found that the HIP temperature play a dominant role in the cavity healing process for the damaged specimens. The concentrically oriented γ' rafting structure and the incipient melting are observed at 1200℃ and 1250℃ respectively.Meanwhile, it is found that the appropriate HIP schedule adopted can effectively avoid the internal recrystallization for the directionally solidified nickel-based superalloy DZ125. The appropriate HIP schedule combined with RHT process can successfully restore the microstructure induced by creep damage and recover the degraded micro-hardness to the original one, in addition improve the creep rupture life.

  17. Influence of cooling rate on y'morphology in cast Ni – base superalloy

    J. Belan


    Full Text Available The Ni – base superalloys, which are combined an unique physical and mechanical properties, are used in aircraft industry for productionof aero engine most stressed parts, as are turbine blades. From this reason a dendrite arm spacing, carbides size and distribution, morphology,number and value of y'- phase are very important structural characteristics for blade lifetime prediction as well as aero engine its self. In this article are used methods of quantitative metallography (software LUCIA for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for y' - phase evaluation for evaluation of structural characteristics mentioned above on experimental material – Ni base superalloy ŽS6K. The high temperature effect represented here by heat treatment at 800°C followed with holding time about 10 hours, and cooling rate, here represented by three various cooling mediums as water, air, and oil, on structural characteristics and application of quantitative methods evaluation are presented in this paper.

  18. The cyclic oxidation behavior of the single crystal TMS-82+ superalloy in humidified air

    Wu, Y. [School of Materials Science and Engineering, Shanghai, Institute of Technology, Shanghai (China); Research Group of Interface Control Engineering, Graduate School of Engineering, Hokkaido University, Sapporo (Japan); Narita, T. [Research Group of Interface Control Engineering, Graduate School of Engineering, Hokkaido University, Sapporo (Japan)


    The cyclic oxidation behavior of a single crystal Ni-based superalloy TMS-82+ was studied at 800 and 900 C for 200 h in water vapor (air plus 15% H{sub 2}O). Regardless of the exposure temperature, time-dependence of the growth rate of the scale for the superalloy was fitted by a subparabolic relationship. The oxidation rate was enhanced with increase in exposure temperature, which was evidenced by a higher mass gain and thicker scale. The oxides on the specimen at 800 C consisted of (Ni,Co)O, CrTaO{sub 4}, AlTaO{sub 4}, Cr{sub 2}O{sub 3}, and {theta}-Al{sub 2}O{sub 3}, whereas for the specimen exposed at 900 C, spinels of NiCr{sub 2}O{sub 4} and (Ni,Co)Al{sub 2}O{sub 4} as well as {alpha}-Al{sub 2}O{sub 3} were observed. An innermost dense {alpha}-Al{sub 2}O{sub 3} layer was responsible for a stable growth rate of the scale after the initial rapid oxidation. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  19. Methodology of Ni-base Superalloy Development for VHTR using Design of Experiments and Thermodynamic Calculation

    Kim, Sungwoo; Kim, Dongjin [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)


    This work is concerning a methodology of Ni-base superalloy development for a very high temperature gas-cooled reactor(VHTR) using design of experiments(DOE) and thermodynamic calculations. Total 32 sets of the Ni-base superalloys with various chemical compositions were formulated based on a fractional factorial design of DOE, and the thermodynamic stability of topologically close-packed(TCP) phases of those alloys was calculated by using the THERMO-CALC software. From the statistical evaluation of the effect of the chemical composition on the formation of TCP phase up to a temperature of 950 .deg. C, which should be suppressed for prolonged service life when it used as the structural components of VHTR, 16 sets were selected for further calculation of the mechanical properties. Considering the yield and ultimate tensile strengths of the selected alloys estimated by using the JMATPRO software, the optimized chemical composition of the alloys for VHTR application, especially intermediate heat exchanger, was proposed for a succeeding experimental study.

  20. Solution and Aging of MAR-M246 Nickel-Based Superalloy

    Baldan, Renato; da Silva, Antonio Augusto Araújo Pinto; Nunes, Carlos Angelo; Couto, Antonio Augusto; Gabriel, Sinara Borborema; Alkmin, Luciano Braga


    Solution and aging heat-treatments play a key role for the application of the superalloys. The aim of this work is to evaluate the microstructure of the MAR-M246 nickel-based superalloy solutioned at 1200 and 1250 °C for 330 min and aged at 780, 880 and 980 °C for 5, 20 and 80 h. The γ' solvus, solidus and liquidus temperatures were calculated with the aid of the JMatPro software (Ni database). The as-cast and heat-treated samples were characterized by SEM/EDS and SEM-FEG. The γ' size precipitated in the aged samples was measured and compared with JMatPro simulations. The results have shown that the sample solutioned at 1250 °C for 330 min showed a very homogeneous γ matrix with carbides and cubic γ' precipitates uniformly distributed. The mean γ' size of aged samples at 780 and 880 °C for 5, 20 and 80 h did not present significant differences when compared to the solutioned sample. However, a significant increasing in the γ' particles was observed at 980 °C, evidenced by the large mean size of these particles after 80 h of aging heat-treatment.

  1. Structural Assessment of Externally Strengthened Bridge Deck Panels

    Sim, Jongsung; Oh, Hongseob; Meyer, Christian


    Deteriorated concrete bridge decks are strengthened with external bonding technique using either steel plate or various FRPs to enhance the decreased load carrying capacity and serviceability. But the failure characteristics of bridge decks strengthened with various materials can be changed according to mechanical properties of strengthening materials or strengthening scheme as well as the strengthening amount. In this paper, strengthening effect of deck strengthened with carbon fiber sheets, glass fiber sheets or steel plates is compared. And the theoretical load carrying capacity are evaluated using yield line theory and punching shear model properly modified for the strengthened RC member. The panels strengthened with sheet type FRP materials failed more often in a ductile mode, indicating that the failure developed after the rebar yielded.

  2. Prioritization of interventions for strengthening architectural heritage

    Fatemeh Mehdizadeh Saradj


    Full Text Available Architectural heritage is continuously exposed to natural disasters, such as strong earthquakes and this highlights the importance of reducing their vulnerability. While it is not possible to simultaneously strengthen all architectural heritage structures due to the limited skilled labour and budget restrictions, different buildings may need different treatments due to differences in exposure to seismic hazard, relative importance and vulnerability. Therefore, there is a need for a decision making strategy to find optimized solutions to achieve the highest possible stability and benefits. The primary objective of this research is to develop a practical step-by-step decision making process for the planning and prioritization of interventions in architectural heritage structures based on the level of seismic hazard, vulnerability and condition assessment, available preservation and strengthening techniques, compatibility with conservation ethics, available budget and expected benefits in various time schedules. The proposed methodology, is shown by diagram and mathematical formulae, and is demonstrated through a case study example.

  3. Response to Discussion of "Investigation of Oxide Bifilms in Investment Cast Superalloy IN100 Part I and II"

    Kaplan, M. A.; Fuchs, G. E.


    In his most recent letter (Campbell in Met Trans A, 2017), Professor Campbell provides additional comments on Kaplan and Fuchs papers "Oxides Bifilms in Superalloy: IN100, Parts I and II (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016) and on their response to his initial comments (Met Trans A 47A:3806-3809, 2016). In this recent submission, Campbell provides some very interesting thoughts on why bifilms were not observed by Kaplan and Fuchs and creates a new theory for the formation of defects referred to as bifilms. However, Campbell again provides no evidence to substantiate the presence of bifilms in Ni-base superalloys or his newly theorized mechanism. The vast majority of Campbell's comments are based solely on the re-interpretation of the photomicrographs and the data reported in the literature, including those presented by Kaplan and Fuchs (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016). Campbell claims that bifilms are present throughout Ni-base superalloys, even though no one else has reported the presence of bifilms in Ni-base superalloys. In re-interpreting the data and images, Campbell ignores the extensive surface characterization results reported by Kaplan and Fuchs (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016) that clearly indicate that there are no oxide films or bifilms on the fracture surfaces examined. Please note that this discussion of Campbell's most recent letter will be limited to Ni-base superalloys, since that is the subject of the research reported by Kaplan and Fuchs.

  4. Phosphorus K4 Crystal: A New Stable Allotrope

    Liu, Jie; Zhang, Shunhong; Guo, Yaguang; Wang, Qian


    The intriguing properties of phosphorene motivate scientists to further explore the structures and properties of phosphorus materials. Here, we report a new allotrope named K4 phosphorus composed of three-coordinated phosphorus atoms in non-layered structure which is not only dynamically and mechanically stable, but also possesses thermal stability comparable to that of the orthorhombic black phosphorus (A17). Due to its unique configuration, K4 phosphorus exhibits exceptional properties: it possesses a band gap of 1.54 eV which is much larger than that of black phosphorus (0.30 eV), and it is stiffer than black phosphorus. The band gap of the newly predicted phase can be effectively tuned by appling hydrostastic pressure. In addition, K4 phosphorus exibits a good light absorption in visible and near ultraviolet region. These findings add additional features to the phosphorus family with new potential applications in nanoelectronics and nanomechanics.

  5. 27 CFR 25.94 - Strengthening bonds.


    ...) Requirement. When the penal sum of the brewer's bond (calculated as provided in § 25.93) in effect is not... strengthening bond in sufficient penal sum if the surety is the same as on the bond in effect. If the surety is... bond may not in any way release a former bond or limit a bond to less than the full penal sum. (c)...

  6. Strengthening an affiliation without a merger.

    Hegwer, Laura Ramos


    Froedtert Health and the Medical College of Wisconsin have created a shared governance structure with joint committees focused on value, IT, marketing, strategic planning, and other areas. A new funds-flow model shifts a percentage of the health system's bottom line to the medical college to support physician recruitment,joint initiatives, academic programs, and a strategic reserve. The strengthened affiliation has enhanced the ability of the organizations to engage in accountable care and population health initiatives, among other benefits.

  7. Estimate of dietary phosphorus intake using 24-h urine collection.

    Morimoto, Yuuka; Sakuma, Masae; Ohta, Hiroyuki; Suzuki, Akitsu; Matsushita, Asami; Umeda, Minako; Ishikawa, Makoto; Taketani, Yutaka; Takeda, Eiji; Arai, Hidekazu


    Increases in serum phosphorus levels and dietary phosphorus intake induces vascular calcification, arterial sclerosis and cardiovascular diseases. Limiting phosphorus intake is advisable, however, no assessment methods are capable of estimating dietary phosphorus intake. We hypothesized that urinary phosphorus excretion can be translated into estimation of dietary phosphorus intake, and we evaluated whether a 24-h urine collection method could estimate dietary phosphorus intake. Thirty two healthy subjects were recruited for this study. Subjects collected urine samples over 24 h and weighed dietary records. We calculated dietary protein intake and phosphorus intake from dietary records and urine collection, and investigated associations between the two methods in estimating protein and phosphorus intake. Significant positive correlations were observed between dietary records and UC for protein and phosphorus intake. The average intakes determined from dietary records were significantly higher than from urine collection for both protein and phosphorus. There was a significant positive correlation between both the phosphorus and protein difference in dietary records and urine collection. The phosphorus-protein ratio in urine collection was significantly higher than in dietary records. Our data indicated that the 24-h urine collection method can estimate the amount of dietary phosphorus intake, and the results were superior to estimation by weighed dietary record.

  8. The Chemical Evolution of Phosphorus

    Jacobson, Heather R; Frebel, Anna; Roederer, Ian U; Cescutti, Gabriele; Matteucci, Francesca


    Phosphorus is one of the few remaining light elements for which little is known about its nucleosynthetic origin and chemical evolution, given the lack of optical absorption lines in the spectra of long-lived FGK-type stars. We have identified a P I doublet in the near-ultraviolet (2135/2136 A) that is measurable in stars of low metallicity. Using archival Hubble Space Telescope-STIS spectra, we have measured P abundances in 13 stars spanning -3.3 <= [Fe/H] <= -0.2, and obtained an upper limit for a star with [Fe/H] ~ -3.8. Combined with the only other sample of P abundances in solar-type stars in the literature, which spans a range of -1 <= [Fe/H] <= +0.2, we compare the stellar data to chemical evolution models. Our results support previous indications that massive-star P yields may need to be increased by a factor of a few to match stellar data at all metallicities. Our results also show that hypernovae were important contributors to the P production in the early universe. As P is one of the ke...

  9. The renaissance of black phosphorus

    Ling, Xi; Wang, Han; Huang, Shengxi; Xia, Fengnian; Dresselhaus, Mildred S.


    One hundred years after its first successful synthesis in the bulk form in 1914, black phosphorus (black P) was recently rediscovered from the perspective of a 2D layered material, attracting tremendous interest from condensed matter physicists, chemists, semiconductor device engineers, and material scientists. Similar to graphite and transition metal dichalcogenides (TMDs), black P has a layered structure but with a unique puckered single-layer geometry. Because the direct electronic band gap of thin film black P can be varied from 0.3 eV to around 2 eV, depending on its film thickness, and because of its high carrier mobility and anisotropic in-plane properties, black P is promising for novel applications in nanoelectronics and nanophotonics different from graphene and TMDs. Black P as a nanomaterial has already attracted much attention from researchers within the past year. Here, we offer our opinions on this emerging material with the goal of motivating and inspiring fellow researchers in the 2D materials community and the broad readership of PNAS to discuss and contribute to this exciting new field. We also give our perspectives on future 2D and thin film black P research directions, aiming to assist researchers coming from a variety of disciplines who are desirous of working in this exciting research field.

  10. Strengthening care of injured children globally.

    Mock, Charles; Abantanga, Francis; Goosen, Jacques; Joshipura, Manjul; Juillard, Catherine


    Part of the solution to the growing problem of child injury is to strengthen the care that injured children receive. This paper will point out the potential health gains to be made by doing this and will then review recent advances in the care of injured children in individual institutions and countries. It will discuss how these individual efforts have been aided by increased international attention to trauma care. Although there are no major, well-funded global programmes to improve trauma care, recent guidance documents developed by WHO and a broad network of collaborators have stimulated increased global attention to improving planning and resources for trauma care. This has in turn led to increased attention to strengthening trauma care capabilities in countries, including needs assessments and implementation of WHO recommendations in national policy. Most of these global efforts, however, have not yet specifically addressed children. Given the special needs of the injured child and the high burden of injury-related death and disability among children, clearly greater emphasis on childhood trauma care is needed. Trauma care needs assessments being conducted in a growing number of countries need to focus more on capabilities for care of injured children. Trauma care policy development needs to better encompass childhood trauma care. More broadly, the growing network of individuals and groups collaborating to strengthen trauma care globally needs to engage a broader range of stakeholders who will focus on and champion the improvement of care for injured children.

  11. Soil phosphorus availability and soybean response to phosphorus starter fertilizer

    Ciro Antonio Rosolem


    Full Text Available Phosphorus fixation in tropical soils may decrease under no-till. In this case, P fertilizer could be surface-spread, which would improve farm operations by decreasing the time spend in reloading the planter with fertilizers. In the long term, less soluble P sources could be viable. In this experiment, the effect of surface-broadcast P fertilization with both soluble and reactive phosphates on soil P forms and availability to soybean was studied with or without fertilization with soluble P in the planting furrow in a long-term experiment in which soybean was grown in rotation with Ruzigrass (Brachiaria ruziziensis. No P or 80 kg ha-1 of P2O5 in the form of triple superphosphate or Arad reactive rock phosphate was applied on the surface of a soil with variable P fertilization history. Soil samples were taken to a depth of 60 cm and soil P was fractionated. Soybean was grown with 0, 30, and 60 kg ha-1 of P2O5 in the form of triple phosphate applied in the seed furrow. Both fertilizers applied increased available P in the uppermost soil layers and the moderately labile organic and inorganic forms of P in the soil profile, probably as result of root decay. Soybean responded to phosphates applied on the soil surface or in the seed furrow; however, application of soluble P in the seed furrow should not be discarded. In tropical soils with a history of P fertilization, soluble P sources may be substituted for natural reactive phosphates broadcast on the surface. The planting operation may be facilitated through reduction in the rate of P applied in the planting furrow in relation to the rates currently applied.

  12. Production of Low-Phosphorus Molten Iron from High-Phosphorus Oolitic Hematite Using Biomass Char

    Tang, Huiqing; Qi, Tengfei; Qin, Yanqi


    In this study, an energy-saving and environmentally friendly method to produce low-phosphorus molten iron from high-phosphorus oolitic hematite was experimentally investigated and theoretically analyzed. The results indicate that biomass char is a suitable reducing agent for the proposed method. In the direct reduction stage, the ore-char briquette reached a metallization degree of 80-82% and a residual carbon content of 0.1-0.3 mass%. Under the optimized condition, phosphorus remained in the gangue as calcium phosphate. In the melting separation stage, phosphorus content ([%P]) in molten iron could be controlled by introducing a Na2CO3 additive, and the phosphorus behavior could be predicted using ion molecular coexistence theory. Molten iron with [%P] less than 0.3 mass% was obtained from the metallic briquettes with the aforementioned quality by introducing 2-4% Na2CO3 and the iron recovery rate was 75-78%.

  13. The synchronous improvement of strength and plasticity (SISP) in new Ni-Co based disc superalloys by controling stacking fault energy

    Xu, H.; Zhang, Z.J.; P Zhang; Cui, C. Y.; Jin, T; Zhang, Z. F.


    It is a great challenge to improve the strength of disc superalloys without great loss of plasticity together since the microstructures benefiting the strength always do not avail the plasticity. Interestingly, this study shows that the trade-off relationship between strength and plasticity can be broken through decreasing stacking fault energy (SFE) in newly developed Ni-Co based disc superalloys. Axial tensile tests in the temperature range of 25 to 725??C were carried out in these alloys w...

  14. Kinetic analysis of anaerobic phosphorus release during biological phosphorus removal process

    DOU Junfeng; LUO Guyuan; LIU Xiang


    Enhanced biological phosphorus removal(EBPR)is a commonly used and sustainable method for phosphorus removal from wastewater.Poly-β-hydroxybutyrate(PHB),polyphosphate,and glycogen are three kinds of intracellular storage polymers in phosphorus accumulation organisms.The variation of these polymers under different conditions has an apparent influence on anaerobic phosphorus release,which is very important for controlling the performance of EBPR.To obtain the mechanism and kinetic character of anaerobic phosphorus release,a series of batch experiments were performed using the excessively aerated sludge from the aerobic unit of the biological phosphorus removal system in this study.The results showed that the volatile suspended solid(vss)had an increasing trend,while the mixed liquid suspended sludge(MLSS)and ashes were reduced during the anaerobic phosphorus release process.The interruption of anaerobic HAc-uptake and phosphorus-release occurs when the glycogen in the phosphorus-accumulating-organisms is exhausted.Under the condition of lower initial HAc-COD,HAc became the limiting factor after some time for anaerobic HAc uptake.Under the condition of higher initial HAc-COD,HAc uptake was stopped because of the depletion of glycogen in the microorganisms.The mean ratio of △ρP/△ρPHB,△ρGLY/△ρPHB,△ρP/△COD,and △ρPHB/△COD was 0.48,0.50,0.44.and 0.92.respectively,which was nearly the same as the theoretical value.The calibrated kinetic parameters of the HAc-uptake and phosphorus-release model were evaluated as Kgly was 0.005,and KCOD was 3 mg/L.An apparently linear correlation was observed between the ratio of △ρP/△COD and pH of the solution,and the equation between them was obtained in this study.

  15. Critical phosphorus concentrations in winter wheat genotypes with various phosphorus efficiencies


    Under greenhouse conditions, a pot experiment was conducted to seek critical phosphorus concentrations of wheat genotypes with high and low phosphorus use efficiency. Results indicated that low efficient genotype was much more sensitive to phosphorus deficiency, with low or without phosphorus application, seed yield and dry matter of biomass were much lower. The yield of all the genotypes gradually got higher as application rate increased, but high efficient genotype--Lofflin produced relatively higher yields of seeds and biomass with low or without phosphorus input. Highly tolerate to low availability of soil phosphorus and efficient activation and absorption for soil unavailable phosphorus had been displayed. As application rates increased, yields of both genotypes were increased but high efficient genotype maintained stable while low efficient one showed continuously increase with remuneration decrease progressively. Critical phosphorus concentrations in high efficient genotypes of winter wheat were lower than that in low efficient ones and changed with various development stages, for example, at seedling state, the concentrations of high efficient genotype were 4.50-4.60 g/kg while low efficient one was 5.0 g/kg. They were 2.25-2.30 g/kg and 2.52 g/kg at flower stage, 1.96-2.05 g/kg and 2.15 g/kg at maturity respectively. But the values in seeds were reversal, higher in high efficient genotype(4.05-4.10 g/kg) than that in low efficient(3.90 g/kg). Therefore, phosphorus high efficient genotypes belong to the phosphorus resource saving type.

  16. 40 CFR 422.10 - Applicability; description of the phosphorus production subcategory.


    ... phosphorus production subcategory. 422.10 Section 422.10 Protection of Environment ENVIRONMENTAL PROTECTION... Phosphorus Production Subcategory § 422.10 Applicability; description of the phosphorus production... production of phosphorus and ferrophosphorus by smelting of phosphate ore....

  17. Secondary poisoning of kestrels by white phosphorus

    Sparling, D.W.; Federoff, N.E.


    Since 1982, extensive waterfowl mortality due to white phosphorus (P4) has been observed at Eagle River Flats, a tidal marsh near Anchorage, Alaska. Ducks and swans that ingest P4 pellets become lethargic and may display severe convulsions. Intoxicated waterfowl attract raptors and gulls that feed on dead or dying birds. To determine if avian predators can be affected by secondary poisoning, we fed American kestrels (Falco sparverius) 10-day-old domestic chickens that had been dosed with white phosphorus. Eight of 15 kestrels fed intact chicks with a pellet of P4 implanted in their crops died within seven days. Three of 15 kestrels fed chicks that had their upper digestive tracts removed to eliminate any pellets of white phosphorus also died. Hematocrit and hemoglobin in kestrels decreased whereas lactate dehydrogenaseL, glucose, and alanine aminotransferase levels in plasma increased with exposure to contaminated chicks. Histological examination of liver and kidneys showed that the incidence and severity of lesions increased when kestrels were fed contaminated chicks. White phosphorus residues were measurable in 87% of the kestrels dying on study and 20% of the survivors. This study shows that raptors can become intoxicated either by ingesting portions of digestive tracts containing white phosphorus pellets or by consuming tissues of P4 contaminated prey.

  18. Anchoring FRP laminates for the seismic strengthening of RC columns

    Sadone, Raphaëlle; Quiertant, Marc; FERRIER, Emmanuel; Chataigner, Sylvain; Mercier, Julien


    This paper aims to examine the effectiveness of seismic strengthening of reinforced concrete (RC) columns by externally bonded Fibre Reinforced Polymer (FRP). Particularly, a novel strengthening system, designed for the flexural strengthening of columns is studied. This flexural strengthening is achieved by FRP plates bonded longitudinally and anchored at the column-stub junction. The proposed system is validated through an experimental campaign carried out on full-scale RC columns. Different...

  19. Mechanical properties of white layers formed by different machining processes on nickel-based superalloy

    Proust, Edouard

    Nickel-based superalloys are widely used in the aerospace industry in the production of turbine discs and blades because of their good mechanical properties and great corrosion resistance at high temperature. Although very useful, these alloys are hard to machine. Their structure is responsible for rapid wear of cutting tools. Moreover, under certain machining conditions, near-surface regions of the material undergo a phase transformation resulting in the formation of a thin layer called "white etching layer" at the surface of the machined workpiece. Because turbine discs are safety critical components, no defects can be tolerated on the workpiece. Therefore, efforts should be made to ensure that this white etching layer can't influence the operating life of the workpiece and make its operation unsafe. Even if the existence of the white etching layer is well known, its mechanical properties have never been assessed in detail. In this thesis, we present a study of the mechanical (hardness and Young's modulus) and microstructural properties of white etching layers formed at the surface of nickel-based superalloy IN100 turbine discs fabricated by different machining processes. This work aims at evaluating the impact of the machining process and of fatigue on the properties of the white etching layers under study. The originality of this study primarily lies in the employed characterization technique. Using nanoindentation has allowed us to very precisely assess the variations of both the hardness and the Young's modulus along the white etching layers. Also, the use of a sophisticated indentation system has enabled the acquisition of very precise surface images of the samples and therefore to study the microstructure of the white etching layers. This research has demonstrated that the mechanical and microstructural properties of the white etching layers are closely linked to the machining conditions of the material. Therefore, our study will help researchers gain a

  20. Changes in the microstructure occurring during the creep of single crystal nickel-base superalloys

    Henderson, P.; Komenda, J. [Institutet foer Metallforskning, Stockholm (Sweden)


    Nickel-base superalloy single crystal components are now being introduced into industrial gas turbines as first row turbine blades report and in the future methods of remaining life assessment will be required. In this report an introduction to single crystal alloys is given and the effects of service exposure and principles of remaining life assessment of nickel-base superalloys have been reviewed. During creep (in cast Ni-base superalloys) cavities appear at grain boundaries and shape changes occur in the {gamma}` particles. Interrupted and full length creep tests have been performed at 750 and 950 deg C on the Ni-base single crystal alloy CMSX-4 and the resulting changes in microstructure have been quantified using a wide variety of parameters. The solidification process results in interdendritic porosity and the {gamma}` particles are initially cuboidal in shape. At 750 deg C no changes in the particles or porosity could be detected. At 950 deg C the volume fraction and number per of measured cavities increased during creep. The smallest cavities measured by optical microscopy were 2-3 {mu}m in diameter, which was the limit of resolution of the system. The increase in cavity numbers is caused by the growth of cavities originally under 2 {mu}m. At 950 deg C the {gamma}` particles coalesced during creep to form a network of rafts, containing isolated plates of matrix and the volume percent of {gamma}` increased from ca 50 to ca 75%. The rafts reached their maximum length before 2% strain, but continued to thicken throughout the test. Although of different dimensions, the aspect ratio (length-to-width ratio as measured by the intersection of chords) of the {gamma}` rafts and the matrix plates were similar at the same levels of strain, reaching a maximum before 2% strain. These changes at 950 deg C were strain- and not time-dependent. Based on these findings, a way forward for the remaining life assessment of single crystal components has been proposed.

  1. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    Bose, S.; Sheffler, K. D.


    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  2. Capacity strengthening for environmental assessment in Benin.

    Adohinzin, Junior Bloh Nignilo; Xu, Ling; Du, Jing; Yang, Fenglin


    For over three decades, environmental assessment (EA) has gained increasing international recognition as a means of ensuring sustainable development. In light of environmental challenges, Benin has endorsed the principle that a healthy environment is a human right. This concern is manifested by the creation of many institutions for managing environmental issues. But until today, environmental problems are still on the rise and getting worse day by day because of Benin's limited experience in the field of EA. If EA is to be perceived as an instrument of sustainable development, it is important to take into account the achievements and the needs of the country in this field; because we cannot respond properly and adequately in the field of capacity strengthening in EA without first be familiar with what exists, what is fact, and what is needed. In this study, we address and analyze the status of existing resources in the field of EA in Benin with the purpose of identifying the needs for capacity strengthening to enhance environmental assessment effectiveness in the country. The detailed presentation of the results shows that the legislative and institutional resources are available and represent a strong element in the system of environmental management in Benin. However, there is still a room for improvements towards environmental governance before it becomes a solid system of decision supporting all sectors of intervention because the effective application of those laws and texts still constitute big challenges. Below are the main reasons that explain the particular situation: majority of the laws are put in force very late or taken without implementing decree at all; the organizational capabilities have large gaps; the absence of a mechanism for evaluating the needs for strengthening capacity for EA. Recommendations pinpointed three types of needs which must be filled to enhance the effectiveness of EA in Benin: upstream needs of the structure of EA

  3. Additive strengthening mechanisms in dispersion hardened polycrystals

    Hansen, Niels; Ralph, B.


    Tensile data from polycrystalline samples of copper dispersion strengthened by alumina are analysed. The basis of this analysis is to look at the strain range from 0.05 to 0.20 where the stress-strain curves show a parabolic hardening behaviour and are parallel to one another. The means by which...... the dislocation density contributions from each of these three sources. The type of additivity suggested here not only gives very good agreement with the stress-strain data but it also uses and is in accord with the experimental measurements of dislocation densities made using transmission electron microscopy....

  4. Bullialdus - Strengthening the case for lunar plutons

    Pieters, Carle M.


    Although many craters expose materials of a composition different from that of the local surroundings, Bullialdus has excavated material representing three distinct stratigraphic zones that occur in the upper 6 km of crust, the top two of which are gabbroic and the deepest of which is noritic. This three-component stratigraphy at Bullialdus provides strong evidence that the lunar crust includes pockets of compositionally layered material reminiscent of mafic layered plutons. When combined with previous information on the compositional diversity at other large craters, these remote analyses obtained in a geologic context substantially strengthen the hypothesis suggested from lunar samples that plutons play an integral role in lunar crustal evolution.

  5. Antenatal care strengthening in Jimma, Ethiopia

    Villadsen, Sarah Fredsted; Tersbøl, Britt Pinkowski; Negussie, Dereje


    Objective. We assessed how health system priorities matched user expectations and what the needs for antenatal care (ANC) strengthening were for improved maternal health in Jimma, Ethiopia. Methods. A questionnaire survey among all recent mothers in the study area was conducted to study the content...... was given high priority, and that contributed to a lack of continuity and privacy. To the women, poor user-provider interaction was a serious concern hindering the trust in the health care providers. Further, the care provision was compromised by the inadequate laboratory facilities, unstructured health...

  6. Computer simulation of concentrated solid solution strengthening

    Kuo, C. T. K.; Arsenault, R. J.


    The interaction forces between a straight edge dislocation moving through a three-dimensional block containing a random array of solute atoms were determined. The yield stress at 0 K was obtained by determining the average maximum solute-dislocation interaction force that is encountered by edge dislocation, and an expression relating the yield stress to the length of the dislocation and the solute concentration is provided. The magnitude of the solid solution strengthening due to solute atoms can be determined directly from the numerical results, provided the dislocation line length that moves as a unit is specified.

  7. Response of Sugarcane in a Red Ultisol to Phosphorus Rates, Phosphorus Sources, and Filter Cake

    Prado, Renato de Mello; Campos, Cid Naudi Silva; Rosatto Moda, Leandro; de Lima Vasconcelos, Ricardo; Pizauro Júnior, João Martins


    We evaluated the effect of phosphorus application rates from various sources and in the presence or absence of filter cake on soil phosphorus, plant phosphorus, changes in acid phosphatase activity, and sugarcane productivity grown in Eutrophic Red Ultisol. Three P sources were used (triple superphosphate, Araxa rock phosphate, and Bayovar rock phosphate) and four application rates (0, 90, 180, and 360 kg ha−1 of P2O5) in the presence or absence of filter cake (7.5 t ha−1, dry basis). The soil P, the accumulated plant P, the leaf acid phosphatase activity and straw, the stalk productivity, the concentration of soluble solids in the juice (Brix), the juice sucrose content (Pol), and the purity were the parameters evaluated. We found that P applications increased levels of soil, leaf, and juice phosphorus and led to higher phosphorus accumulation and greater stalk and straw productivity. These levels were highest in the presence of filter cake. Acid phosphatase activity decreased with increasing plant phosphorus concentration. Phosphate fertilization did not show effect on sugarcane technological quality. We concluded that P application, regardless of source, improved phosphorus nutrition and increased productivity in sugarcane and, when associated with filter cake, reduced the need for mineral fertilizer. PMID:26078993

  8. Effect of phosphorus-ion implantation on the corrosion resistance and biocompatibility of titanium.

    Krupa, D; Baszkiewicz, J; Kozubowski, J A; Barcz, A; Sobczak, J W; Biliński, A; Lewandowska-Szumieł, M; Rajchel, B


    This work presents data on the structure and corrosion resistance of titanium after phosphorus-ion implantation with a dose of 10(17)P/cm2. The ion energy was 25keV. Transmission electron microscopy was used to investigate the microstructure of the implanted layer. The chemical composition of the surface layer was examined by X-ray photoelectron spectroscopy and secondary ion mass spectrometry. The corrosion resistance was examined by electrochemical methods in a simulated body fluid at a temperature of 37 C. Biocompatibility tests in vitro were performed in a culture of human derived bone cells in direct contact with the materials tested. Both, the viability of the cells determined by an XTT assay and activity of the cells evaluated by alkaline phosphatase activity measurements in contact with implanted and non-implanted titanium samples were detected. The morphology of the cells spread on the surface of the materials examined was also observed. The results confirmed the biocompatibility of both phosphorus-ion-implanted and non-implanted titanium under the conditions of the experiment. As shown by transmission electron microscope results, the surface layer formed during phosphorus-ion implantation was amorphous. The results of electrochemical examinations indicate that phosphorus-ion implantation increases the corrosion resistance after short-term as well as long-term exposures.

  9. A leaf phosphorus assay for seedlings of Acacia mangium.

    Sun, J S; Simpson, R J; Sands, R


    Concentrations of extractable and total phosphorus in leaves, stem, root and nodules of 12-week-old seedlings of two provenances of Acacia mangium Willd. were analyzed to identify the fraction of phosphorus and the plant part most suitable for predicting the phosphorus nutritional status of the seedlings.For both provenances, concentrations of extractable phosphorus were more sensitive to changes in soil phosphorus status and varied less among different plant parts than concentrations of total phosphorus. Concentrations of extractable phosphorus in the youngest fully expanded leaf (Leaf 3 from the apex) and the next two older leaves correlated closely with seedling dry mass and may be used to assess the phosphorus nutritional status of Acacia mangium seedlings.

  10. Bioretention column studies of phosphorus removal from urban stormwater runoff.

    Hsieh, Chi-hsu; Davis, Allen P; Needelman, Brian A


    This study investigated the effectiveness of bioretention as a stormwater management practice using repetitive bioretention columns for phosphorus removal. Bioretention media, with a higher short-term phosphorus sorption capacity, retained more phosphorus from infiltrating runoff after 3 mg/L phosphorus loading. A surface mulch layer prevented clogging after repetitive total suspended solids input. Evidence suggests that long-term phosphorus reactions will regenerate active short-term phosphorus adsorption sites. A high hydraulic conductivity media overlaying one with low hydraulic conductivity resulted in a higher runoff infiltration rate, from 0.51 to 0.16 cm/min at a fixed 15-cm head, and was more efficient in phosphorus removal (85% mass removal) than a profile with low conductivity media over high (63% mass removal). Media extractions suggest that most of the retained phosphorus in the media layers is available for vegetative uptake and that environmental risk thresholds were not exceeded.

  11. [Effect of phosphorus on the production of microcystin].

    Shi, Hong-Xing; Wang, Geng; Wang, Chen-Yu; Li, Yan-Li; Bai, Yun


    Effect of phosphorus on the production of microcystin was researched. The effects of soluble reactive phosphorus (SRP) on the growth of cells and on the production of Microcystin were studied. In addition, the efficiency of four different phosphorus compounds was researched. The results showed that microcystin increased with the increase of SRP, and c(TP) = 0.55 mg x L(-1) was the best growth concentration. When c(TP) microcystin production increased with the increase of phosphorus concentration and was the lowest without phosphorus. Moreover, when c(TP) > 0.55 mg x L(-1), the microcystin was restrained by the content of phosphorus. At the same time, the effects of three inorganic substance of different phosphorus forms (K3PO4, K2HPO4, and KH2PO4) were no significant difference, but their effects on the production of microcystis were larger than organic phosphorus of sodium beta-glycerophosphate (GP).

  12. Xingfa Group: To Be World-Famous Phosphorus Chemical Enterprise


    @@ As the biggest fine phosphorus chemical producer in China, Hubei Xingfa Chemicals Co., Ltd. (Xingfa Group, SH: 600141) is mainly engaged in the production and sales of phosphorus chemicals and fine chemicals.

  13. Phosphorus cycling in agricultural soils. Pt.1: Introduction

    Ritsema, C.J.


    The excess of phosphorus brought into the soil system is subject to transformation processes and displacement. In general, the mobility of phosphorus in soil solution will remain low due to the very effective retention possibilities of soil

  14. Changes of organic phosphorus in river waters in northern Bangladesh

    MJ Islam


    Full Text Available The variability in phosphorus concentrations and the decomposition rates of organic phosphorus were measured in five selected rivers through four surveys in July and November of 2012, and February and May of 2013. After collection the water samples were incubated for 20 days in a dark incubator and the change of forms of phosphorus such as particulate organic phosphorus (POP, dissolved organic phosphorus (DOP and dissolved inorganic phosphorus (DIP were analyzed. By fitting the changes to two types of models, the decomposition rates of organic phosphorus were determined. The mean total organic phosphorus (TOP decomposition rate coefficients in the studied rivers was 0.039 day-1. The average POP decomposition rate coefficient (POP→DOP→DIP model was 0.038 day-1 while the mean DOP decomposition rate coefficient was 0.251 day-1. The decomposition rate coefficients measured in this study might be applicable for modeling of river water quality.

  15. Flammability of Epoxy Resins Containing Phosphorus

    Hergenrother, P. M.; Thompson, C. M.; Smith, J. G.; Connell, J. W.; Hinkley, J. A.


    As part of a program to develop fire-resistant exterior composite structures for future subsonic commercial and general aviation aircraft, flame-retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured neat epoxy formulations were characterized by thermogravimetric analysis, propane torch test, elemental analysis, microscale combustion calorimetry, and fire calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness and compressive strength of several cured formulations showed no detrimental effect due to phosphorus content. The chemistry and properties of these new epoxy formulations are discussed.

  16. Adaptive Evolution of Phosphorus Metabolism in Prochlorococcus

    Casey, John R; Mardinoglu, Adil; Nielsen, Jens


    reactions involving 680 metabolites distributed in 6 subcellular locations. iJC568 was used to quantify metabolic fluxes under PLG conditions, and we observed a close correspondence between experimental and computed fluxes. We found that MED4 has minimized its dependence on intracellular phosphate, not only...... and in the field; however, the optimization of phosphorus metabolism and associated gains for its phosphorus-limited-growth (PLG) phenotype have not been studied. Here, we reconstructed a genome-scale metabolic network of the HLI axenic strain MED4 (iJC568), consisting of 568 metabolic genes in relation to 794...... and an extremely high proportion of essential metabolic genes (47%; defined as the percentage of lethal in silico gene knockouts). These strategies are examples of nutrient-controlled adaptive evolution and confer a dramatic growth rate advantage to MED4 in phosphorus-limited regions. ...

  17. Strengthening public health surveillance and response using the health systems strengthening agenda in developing countries

    Mukanga David


    Full Text Available Abstract There is increased interest in strengthening health systems for developing countries. However, at present, there is common uncertainty about how to accomplish this task. Specifically, several nations are faced with an immense challenge of revamping an entire system. To accomplish this, it is essential to first identify the components of the system that require modification. The World Health Organization (WHO has proposed health system building blocks, which are now widely recognized as essential components of health systems strengthening. With increased travel and urbanization, the threat of emerging diseases of pandemic potential is increasing alongside endemic diseases such as human immunodeficiency virus (HIV, tuberculosis (TB, malaria, and hepatitis virus infections. At the same time, the epidemiologic patterns are shifting, giving rise to a concurrent increase in disease burden due to non-communicable diseases. These diseases can be addressed by public health surveillance and response systems that are operated by competent public health workers in core public health positions at national and sub-national levels with a focus on disease prevention. We describe two ways that health ministries in developing countries could leverage President Obama’s Global Health Initiative (GHI to build public health surveillance and response systems using proven models for public health systems strengthening and to create the public health workforce to operate those systems. We also offer suggestions for how health ministries could strengthen public health systems within the broad health systems strengthening agenda. Existing programs (e.g., the Global Vaccine Alliance [GAVI] and the Global Fund Against Tuberculosis, AIDS, and Malaria [GFTAM] can also adapt their current health systems strengthening programs to build sustainable public health systems.

  18. Phosphorus isothermal adsorption characteristics of mulch of bioretention

    Mei Ying; Yang Xiao-Hua; Jiang Rong; Di Chong-Li; Zhang Xue-Jun


    This study aims to identify mulch of bioretention which has high phosphorus sorption capacity. The phosphorus adsorption characteristics of five types of mulch of bioretention are studied by three isothermal adsorption experiments. Results show that the Langmuir eqution is suitable for describing absorption characteristics of five types of mulch. The positive values of Gibbs free energy for phosphorus indicate that the phosphorus biosorption by five mulches is a non-spontaneous process,...

  19. [Bone and Nutrition. A novel function of phosphorus].

    Taketani, Yutaka; Imi, Yukiko; Abuduli, Maerjianghan


    Phosphorus is an essential nutrient for bone formation by forming hydroxyapatite with calcium. Simultaneously, phosphorus is also a component of high energy bond of ATP, nucleic acids, and phospholipids. Recent studies have demonstrated that excess or lack of dietary phosphorus intake may cause vascular dysfunction, cardiac hypertrophy, and impaired glucose tolerance. Here, we introduce recent findings about the effects of high or low dietary phosphorus intake on several organs except for bone.

  20. Results of activated sludge plants applying enhanced biological phosphorus removal

    Machado, A.; Pinto, M.; Neder, K.; Hoffmann, H.


    To stop the eutrophication in lakes and rivers, the input of nutrient and phosphorus compounds must be limited. The biological elimination of phosphorus describes a possibility, to reduce phosphorus in the biological stage of a treatment plant to a considerable extent. In this paper the process-system and the operation-results of a pilot plant and two municipal treatment plants are presented, where biological phosphorus reduction about 80% takes place without any constructional modifications.

  1. Morphological evolution of γ′ phase in K465 superalloy during thermal fatigue

    YANG Jin-xia; ZHENG Qi; SUN Xiao-feng; GUAN Heng-rong; HU Zhuang-qi


    The alternative heating/cooling cycles(thermal fatigue)of K465 superalloy were carried out. The specimens were held at 1 050 ℃ for 300 s, then quenched into 20 ℃ recycling water for 10 s as a cycle. During thermal fatigue, γ′ precipitates changed typically from cubical to irregular shape after 10 cycles, to complex configuration after 20 cycles and raft-like shape after 30 cycles. The very fine γ′ particles precipitated inter the original γ′ particles. The elastic energy dominated morphological evolution of large γ′ precipitates, and the thermal stress induced the directional growth of precipitates that minimized the total energy of the system, and the nucleation theory controlled the formation of fine γ′ precipitate. The results show that the volume fraction of γ′ precipitates is increased with the increase of heating/cooling cycles, which improves the mechanical property of this alloy.

  2. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.


    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  3. Tensile and fracture behavior of DZ951 Ni-base superalloy

    CHU Zhao-kuang; YU Jin-jiang; SUN Xiao-feng; ZHAO Nai-ren; GUAN Heng-rong; HU Zhuang-qi


    The tensile and fracture behavior of DZ951 directionally solidified Ni-base superalloy was studied in the temperature range of 20-1 100 ℃. The fracture mode was examined by scanning electron microscopy. The results show the experimental temperature has no significant effect on the tensile strengths, which are greater than 1 000 MPa from room temperature to 800 ℃. The yield strength reaches its maximum (970 MPa) at 800 ℃. When the experimental temperature is higher than 800 ℃, the tensile and yield strengths decrease evidently and the ductility increases remarkably. The fractograph of fracture surface for the tensile specimen at room temperature shows a dimple-ductile fracture mode. The fractograph from 600 to 800 ℃ shows a slide fracture mode. The fractograph from 900 to 1 100 ℃ exhibits a creep rupture mode with uneven deformation.

  4. Dynamic precipitation of nickel-based superalloys undergoing severe deformation below the solvus temperature

    Nowotnik, Andrzej; Rokicki, Pawel; Mrowka-Nowotnik, Grazyna; Sieniawski, Jan [Rzeszow Univ. of Technology (Poland). Dept. of Material Science


    The authors performed uniaxial compression tests of nickel-based superalloys: single crystal CMSX-4, also precipitation hardened; Inconel 718 and X750, at temperatures below the γ' solvus, in order to study the effect of temperature and strain rate on their flow stress and microstructural development. On the basis of the obtained flow stress values, the activation energy of a high-temperature deformation process was estimated. Microstructural observations of the deformed samples at high temperatures, previously solution heat treated and aged CMSX-4 and Inconel alloys revealed non-uniform deformation effects. Distribution of either molybdenum- or niobium-rich carbides was found to be affected by localized flow within the investigated strain range at relatively low deformation temperatures, 720-850 C. Microstructural examination of the alloys also showed that shear banding and cavity growth were responsible for the decrease in flow stress and a specimen fracture at larger strains.

  5. Technology of High-speed Direct Laser Deposition from Ni-based Superalloys

    Klimova-Korsmik, Olga; Turichin, Gleb; Zemlyakov, Evgeniy; Babkin, Konstantin; Petrovsky, Pavel; Travyanov, Andrey

    Recently, additive manufacturing is the one of most perspective technologies; it can replace conventional methods of casting and subsequent time-consuming machining. One of the most interesting additive technologies - high-speed direct laser deposition (HSDLD) allows realizing heterophase process during the manufacturing, which there is process takes place with a partial melting of powder. This is particularly important for materials, which are sensitive to strong fluctuations of temperature treatment regimes, like nickel base alloys with high content of gamma prime phase. This alloys are interested for many industrial areas, mostly there are used in engine systems, aircraft and shipbuilding, aeronautics. Heating and cooling rates during the producing process determine structure and affect on its properties. Using HSDLD process it possible to make a products from Ni superalloys with ultrafine microstructure and satisfactory mechanical characteristics without special subsequent heatreatment.

  6. Microstructure Evolution of a Single Crystal Nickel-Base Superalloy During Heat Treatment and Creep

    YANG Da-yun,JIN Tao; ZHAO Nai-ren; WANG ZHi-hui; SUN Xiao-feng; GUAN Heng-rong; HU Zhuang-qi


    Microstructure evolution of a single crystal nickel-base superalloy during heat treatment and tensile creep at1010℃ and 248 MPa for 30h was observed and analyzed. Internal stresses because of lattice mismatch between γ and γphase provided the driving force for γ shape evolution during heat treatment. More than 65 vol. % distorted cubic γ phase keeping coherency with the γ matrix precipitated after solution at 1295 ℃ for 32h. The shape of γ phase was perfectly cubic with increasing precipitate size during the two-step aging treatment. Due to the applied stress and internal stress field the continuous γ-γ lamellar structure perpendicular to the applied stress was formed after 30h tensile creep.

  7. Optimality analysis of multiplex A-TIG welding flux for nickel-base superalloy

    Fan Chenglei; Yang Chunli; Liang Yingchun; Lin Sanbao; Yu Xiang


    Orthogonal experiment is employed to study a new kind of multiplex flux for nickel-base superalloy. This activated TIG welding flux is composed of NaF, MgF2 and CaF2, and their proportion is 5:4:1. Compared with conventional TIG welding, the penetration increases 164% by the action of the flux. Tensile test result indicates that the fracture strength of the mixed flux A-TIG weld bead is higher than base metal, and it increases along with the decrement of the welding current. The average extensibility of the weldment is beyond 100%, which means perfect ductility. Metallographs elucidate that there exist lots of deep and evenly distributed dimples on the fracture section of weld bead while on that of base metal there only exists a few shallow dimples and massive tearing ridge.

  8. Effect of Deforming Temperature and Strain on Abnormal Grain Growth of Extruded FGH96 Superalloy

    WANG Chaoyuan


    Full Text Available Based on the experiments of isothermal forging wedge-shaped samples, Deform-3D numerical simulation software was used to confirm the strain distribution in the wedge-shaped samples. The effect of deforming temperature and strain on abnormal grain growth(AGG in extruded FGH96 superalloy was examined. It is found that when the forging speed is 0.04 mm/s,the critical AGG occurring temperature is 1100℃,and the critical strain is 2%.AGG does not occur within 1000-1070℃,but still shows the feature of ‘critical strain’,and the region with strain of 5%-10% has the largest average grain size.AGG can be avoided and the uniform fine grains can be gained when the strain is not less than 15%.

  9. Yielding and deformation behavior of the single crystal superalloy PWA 1480

    Milligan, Walter W.; Antolovich, Stephen D.


    Interrupted tensile tests were conducted to fixed plastic strain levels in 100 ordered single crystals of the nickel based superalloy PWA 1480. Testing was done in the range of 20 to 1093 C, at strain rate of 0.5 and 50 percent/min. The yield strength was constant from 20 to 760 C, above which the strength dropped rapidly and became a strong function of strain rate. The high temperature data were represented very well by an Arrhenius type equation, which resulted in three distinct temperature regimes. The deformation substructures were grouped in the same three regimes, indicating that there was a fundamental relationship between the deformation mechanisms and activation energies. Models of the yielding process were considered, and it was found that no currently available model was fully applicable to this alloy. It was also demonstrated that the initial deformation mechanism (during yielding) was frequently different from that which would be inferred by examining specimens which were tested to failure.

  10. The effect of microstructure on the fatigue behavior of Ni base superalloys

    Antolovich, S. D.; Jayaraman, N.


    Nickel-base superalloys are used in jet engine components such as disks, turbine blades, and vanes. Improvements in the fatigue behavior will allow the life to be extended or the payloads to be increased. The first part of the present investigation deals primarily with the effects of microstructural variations on the fatigue crack propagation (FCP) behavior of nickel-base alloys, while the second part is concerned with low-cycle fatigue (LCF) behavior of Ni base systems. Waspaloy at low temperature is considered, taking into account material heat treatment and test procedures, a composite plot of Waspaloy FCP data, Paris law fatigue crack propagation constants, monotonic tensile data, and overload FCP test results for Waspaloy. It is found that the FCP and overload behavior of nickel-base alloys may be markedly improved by heat treating. Attention is given to effects of cyclic deformation on microstructure and substructure, environmental damage, and an environmental/deformation model of high temperature LCF.

  11. Modeling of Thermal Expansion Coefficients of Ni-Based Superalloys Using Artificial Neural Network

    Bano, Nafisa; Nganbe, Michel


    The objective of this work is to model the thermal expansion coefficients of various Ni-based superalloys used in gas turbine components. The thermal expansion coefficient is described as a function of temperature, chemical composition including Ni, Cr, Co, Mo, W, Ta, Nb, Al, Ti, B, Zr, and C contents as well as heat treatment including solutionizing and aging. Experimental values are well described and their relative changes well correlated by the model. Because gas turbine engine components operate under severe loading conditions and at high and varying temperatures, the prediction of their thermal expansion coefficient is crucial. The model developed in this work can be useful for design optimizations for minimizing thermo-mechanical stresses between the base alloys and potential protective coatings or adjacent components. It can substantially contribute to improve the performance and service life of gas turbine components.

  12. Isothermal oxidation behavior of cast Ni-base superalloy K44

    LI Yun; LIU Xue-gui; GUO Jian-ting; YUAN Chao; YANG Hong-cai


    The oxidation behavior of a cast Ni-base superalloy K44 in air at 850-1 000 ℃ for l00 h was studied. The scales on the surface were determined by SEM and EPMA equipped with an EDXS. The results show that oxidation kinetics obey the parabolic law from which the values of activation energy Qp1=221.1 kJ/mol and Qp2=247.6 kJ/mol are estimated. The oxidation scales are composed of loose outer layer of TiO2/TiO-Cr2O3 and a small amount of NiCr2O4 and NiA12O4, compact intermediate layer Cr2O3, and precipitate of internal oxides A12O3.

  13. Evaluation of Heat Capacity and Resistance to Cyclic Oxidation of Nickel Superalloys

    Przeliorz R.


    Full Text Available Paper presents the results of evaluation of heat resistance and specific heat capacity of MAR-M-200, MAR-M-247 and Rene 80 nickel superalloys. Heat resistance was evaluated using cyclic method. Every cycle included heating in 1100°C for 23 hours and cooling for 1 hour in air. Microstructure of the scale was observed using electron microscope. Specific heat capacity was measured using DSC calorimeter. It was found that under conditions of cyclically changing temperature alloy MAR-M-247 exhibits highest heat resistance. Formed oxide scale is heterophasic mixture of alloying elements, under which an internal oxidation zone was present. MAR-M-200 alloy has higher specific heat capacity compared to MAR-M-247. For tested alloys in the temperature range from 550°C to 800°C precipitation processes (γ′, γ″ are probably occurring, resulting in a sudden increase in the observed heat capacity.

  14. Retrieval results on various properties of superalloy using Data-Free-Way`. Joint research

    Kaji, Yoshiyuki; Tsuji, Hirokazu; Sakino, Takao [Department of Nuclear Energy System, Tokai Research Establishment, Japan Atomic Energy Research Institute, Tokai, Ibaraki (Japan)] [and others


    The pilot system on the distributed database for advanced nuclear materials named `Data-Free-Way` was constructed under the collaboration of National Research Institute for Metals, Japan Atomic Energy Research Institute, and Power Reactor and Nuclear Fuel Development Corporation during fiscal years from 1990 through 1994. In order to make the system more substantial, the second stage collaborative research activity in which the main objective was to develop the utilization techniques for `Data-Free-Way` was initiated in 1995 among three above-mentioned organizations and Japan Science and Technology Corporation, which newly joined this program. In the second stage collaborative research activity, some trials of attractive utilization of the system focused on the issues relating to various properties of superalloy were performed by using the PC on the Internet. In future each organization will update the system for improving the interface of the system and enrich the stored data with debugging. (author)

  15. Nucleation and growth of precipitates in a Ni-based superalloy

    Petkov, M.P.; Lynn, K.G. [Washington State Univ., Pullman, WA (United States). Dept. of Physics; Somoza, A. [IFIMAT, Univ. Nacional del Centro de la Provincia de Buenos Aires, Tandil (Argentina); Comision de Investigaciones Cientificas de la Provincia de Buenos Aires, La Plata (Argentina); Santos, G. [IFIMAT, Univ. Nacional del Centro de la Provincia de Buenos Aires, Tandil (Argentina)


    A study of the early stages of precipitation of the {gamma}'-phase in the commercial Ni-base superalloy Inconel X-750 is presented. Precipitation was induced by artificial aging heat treatments at 700 C during different times ranging up to 10{sup 4} min. Positron lifetime spectroscopy experiments, following the microstructural evolution, revealed a very complicated process of nucleation and growth of the second-phase particles, involving solute clustering and solute segregation. ''Frozen frames'' of the evolution process, chosen on the basis of the lifetime results, were studied by coincidence Doppler technique, which sheds information on the electronic and chemical environment around the positron trapping site. (orig.)

  16. On the precipitation sequence in a Ni-based superalloy: A Coincidence Doppler Broadening study

    Macchi, C.E. [IFIMAT, UNCentro and CONICET, Pinto 399, B7000GHG Tandil (Argentina); Somoza, A. [IFIMAT, UNCentro and CICPBA, Pinto 399, B7000GHG Tandil (Argentina); Santos, G. [NIECyT, UNCentro, Pinto 399, B7000GHG Tandil (Argentina); Petkov, M. [Jet Propulsion Lab, California Institute of Technology, Pasadena, CA 91109 (United States); Lynn, K.G. [Department of Physics, Washington State University, Pullman WA 99164-2814 (United States)


    The precipitation sequence at 700 C of the Ni{sub 3}(Ti,Al)-type ordered {gamma}' phase in the commercial nickel-based superalloy Inconel X-750 was investigated using Coincidence Doppler Broadening (CDB) technique. The results obtained are discussed in terms of positron annihilation in two well-defined states: one corresponding to the matrix ({gamma} phase) and a second related to the {gamma}' precipitates. Between these two aging stages, CDB distributions corresponding to selected intermediate aging treatments could be presented exactly, within the experimental scatter, as a linear combination of the {gamma} and {gamma}' signatures. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  17. Hot corrosion behavior of the spray-formed nickel-based superalloy

    Xia, Min; Gu, Tian-Fu; Jia, Chong-Lin; Ge, Chang-Chun


    An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100 pre-coated with Na2SO4-NaCl at 700 °C for 100 h. Mass gain measurement, x-ray diffraction, scanning electron microscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides.

  18. The effects of thermomechanical history on the microstructure of a nickel-base superalloy during forging

    Gardner, S., E-mail: [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Li, W. [Rolls-Royce plc, PO Box 31, Derby DE24 8BJ (United Kingdom); Coleman, M. [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Johnston, R., E-mail: [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom)


    The effect of thermo-mechanical history on hot compression behaviour and resulting microstructures of a nickel base superalloy is presented. Hot compression tests were carried out on HAYNES® 282® specimens to varying strains from 0.1 to 0.8. Both single pass and multi-pass tests were completed. 60 min inter-pass times were utilized to accurately replicate industrial forging practices. The effect of dynamic, metadynamic and static recrystallization during inter-pass times on flow stress was investigated. The resulting microstructures were analysed using scanning electron, optical microscopy and EBSD to relate grain size and homogeneity with flow stress data. The study showed a negligible difference between multi-pass and single pass tests for strain increments above 0.2. Therefore, when modelling similar low strain and strain rate forging processes in HAYNES® 282®, previous forging steps can be ignored.

  19. Temperature dependence of gamma-gamma prime lattice mismatch in nickel-base superalloys

    Nathal, M. V.; Mackay, R. A.; Garlick, R. G.


    High temperature X-ray diffraction techniques were used to determine the gamma-gamma prime lattice mismatch of three different nickel-base superalloys at temperatures between 18 and 1000 C. The measurements were performed on oriented single-crystal disks which had been aged to produce a semicoherent gamma-gamma prime structure. The thermal expansion of the lattice parameters of the gamma and gamma-prime phases was described by a second-order polynomial expression. The expansion of the gamma-prime phase was consistently smaller than that of the gamma phase, which caused the lattice mismatch to become more negative at higher temperatures. It was also shown that high values of lattice mismatch resulted in increased rates of directional gamma-prime coarsening during elevated temperature creep exposure.

  20. The development of directional coarsening of the gamma-prime precipitate in superalloy single crystals

    Mackay, R. A.; Ebert, L. J.


    A study has been made of the kinetics of the directional coarsening of the gamma-prime precipitates in Ni-5.8Al-14.6Mo-6.2Ta single crystals during creep at 982 C. In this alloy, which is characterized by a large negative lattice misfit between the gamma-prime precipitate and the gamma matrix, the formation of gamma-prime rafts begins during primary creep, and the rafts grow in length as the deformation proceeds into steady-state creep. After that, the length of the rafts stabilizes. The thickness of the rafts remains constant from primary up to tertiary creep. The directional coarsening behavior of the alloy studied is similar to that of a more conventional single-crystal superalloy having a substantially smaller negative misfit.