Energy management system for an integrated steel plant

Energy Technology Data Exchange (ETDEWEB)

Perti, A.K.; Sankarasubramian, K.; Shivramakrishnan, J. (Bhilai Steel Plant, Bhilai (India))

1992-09-01

The cost of energy contributes 35 to 40% to the cost of steel production. Thus a lot of importance is being given to energy conservation in steel production. The paper outlines energy conservation measures at the Bhilai Steel Plant, India. Measures include: modifications to furnaces; partial briquetting of coal charge; and setting up an energy centre to integrate measurement and computer systems with despatches, engineers and managers of energy. 4 refs., 4 figs., 3 tabs.

Direct diamond turning of steel molds for optical replication

Science.gov (United States)

Klocke, Fritz; Dambon, Olaf; Bulla, Benjamin; Heselhaus, Michael

2009-05-01

In this paper the most recent investigations in ultrasonic assisted diamond machining of hardened steel at the Fraunhofer IPT is presented. The goal of this technology is to unify the outrageous specifications of diamond machining process with steel material. The focus lies on the kinematic influence of the discrete frequencies 40 kHz and 60 kHz. Special interest is given to the reachable surface roughness depending on process parameters. The machined steel (1.2083, X40Cr14, STAVAX ESU) is a common mold die material for optical replication processes.Results of the accomplished investigations show the potential of the ultrasonic assisted process and recent developments. By increasing the frequency from 40 kHz to 60 kHz the overall process stability is increased. This makes the process less vulnerable towards feed rate variation or towards the variation of machined material hardness. Furthermore no tool wear is detected at high material removal rates or high cutting distances during component machining.

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders.

Science.gov (United States)

Pellizzari, Massimo; Fedrizzi, Anna; Zadra, Mario

2016-06-16

Hot work tool steel (AISI H13) and high speed steel (AISI M3:2) powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM). Near full density samples (>99.5%) showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS). The density of the blends (20, 40, 60, 80 wt % H13) was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders

Directory of Open Access Journals (Sweden)

Massimo Pellizzari

2016-06-01

Full Text Available Hot work tool steel (AISI H13 and high speed steel (AISI M3:2 powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM. Near full density samples (>99.5% showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS. The density of the blends (20, 40, 60, 80 wt % H13 was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

Science.gov (United States)

Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes normally are used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium-nickel steels in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0% and nickel does not exceed 50.0%

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Study of non-metallic inclusion sources in steel

International Nuclear Information System (INIS)

Khons, Ya.; Mrazek, L.

1976-01-01

A study of potential inclusion sources was carried out at the Tvinec steel plant using an unified labelling procedure for different sources. A lanthanum oxide labelling method has been used for refractories with the subsequent La determination in steel by the neutron activation analysis. Samarium and cerium oxides and the 141 Ce radionuclide have been used in conjunction with the testing. The following sources of exogenous inclusions have been studied: 1)Refractory material comprising fireclay and corundum for steel-teeming trough in open-heart furnaces; 2) Fireclay bottom-pouring refractories; 3) Steel-teeming laddle lining; 4) Heat-insulating and exothermic compounds for steel ingots; 5) Vacuum treatment plant lining; 6) Open-hearth and electric arc furnace slag. The major oxide inclusion source in steel was found to be represented by the furnace slag, since it forms about 40 p.c. of all oxide inclusions. The contributions of the remaining sources did not exceede 5 p.c. each

Presentation of the 'Atlas hot workability in steels'

International Nuclear Information System (INIS)

Merlone, G.F.; Nunez Pettinari, S.I.; Ruzzante, J.E.

1993-01-01

The Atlas summarizes the experience of almost two decades of applied research in the siderurgical industry (IAS-CNEA joint agreements), by means of hot torsion test to evaluate the hot workability in steels through ductility properties and the formation strength. It has a technical prologue, from the abundant specific bibliography, and diagrams of about 40 steels of domestic manufacturing. The information is of industrial application as well as metallurgical research. (Author)

Corrosion Protection of Steels by Conducting Polymer Coating

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Toshiaki Ohtsuka

2012-01-01

Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

Fatigue crack nucleation of type 316LN stainless steel

International Nuclear Information System (INIS)

Kim, Dae Whan; Kim, Woo Gon; Hong, Jun Hwa; Ryu, Woo Seog

2000-01-01

Low Cycle Fatigue (LCF) life decreases drastically with increasing temperature but increases with the addition of nitrogen at room and high temperatures. The effect of nitrogen on LCF life may be related to crack nucleation at high temperatures in austenitic stainless steel because the fraction of crack nucleation in LCF life is about 40%. The influence of nitrogen on the crack nucleation of LCF in type 316LN stainless steel is investigated by observations of crack population and crack depth after testing at 40% of fatigue life. Nitrogen increases the number of cycles to nucleate microcracks of 100 μm but decreases the crack population

Certain peculiarities of structural inheritance in phase recrystallization of steel

International Nuclear Information System (INIS)

Mukhamedov, A.A.

1978-01-01

The structural inheritance in phase recrystallization of previously overheated to various temperatures industrially melted 40Kh steel and of Armco-iron has been investigated. The steels have been heated to 100O, 11O0, 1200 and 1260 deg C and cooled in the air, and in some instances, hardened (quenched) in water. The physical broadening of X-ray lines points to a nonmonotonous variation of fine structure parameters as a function of the temperature and the heating time. The inheritance effect of fine structure defects affects the steel properties obtained in a final heat treatment. The structural inheritance effect has an important bearing upon the wear resistance of steel. A purpose-oriented use of the structural inheritance effect can enhance service properties of steel parts

Heat treatments in a conventional steel to reproduce the microstructure of a nuclear grade steel

International Nuclear Information System (INIS)

Rosalio G, M.

2014-01-01

The ferritic steels used in the manufacture of pressurized vessels of Boiling Water Reactors (BWR) suffer degradation in their mechanical properties due to damage caused by the neutron fluxes of high energy bigger to a Mega electron volt (E> 1 MeV) generated in the reactor core. The materials with which the pressurized vessels of nuclear reactors cooled by light water are built correspond to low alloy ferritic steels. The effect of neutron irradiation on these steels is manifested as an increase in hardness, mechanical strength, with the consequent decrease in ductility, fracture toughness and an increase in temperature of ductile-brittle transition. The life of a BWR is 40 years, its design must be considered sufficient margin of safety because pressure forces experienced during operation, maintenance and testing of postulated accident conditions. It is necessary that under these conditions the vessel to behave ductile and likely to propagate a fracture is minimized. The vessels of light water nuclear reactors have a bainite microstructure. Specifically, the reactor vessels of the nuclear power plant of Laguna Verde (Veracruz, Mexico) are made of a steel Astm A-533, Grade B Class 1. At present they are carrying out some welding tests for the construction of a model of a BWR, however, to use nuclear grade steel such as Astm A-533 to carry out some of the welding tests, is very expensive; perform these in a conventional material provides basic information. Although the microstructure present in the conventional material does not correspond exactly to the degree of nuclear material, it can take of reference. Therefore, it is proposed to conduct a pilot study to establish the thermal treatment that reproduces the microstructure of nuclear grade steel, in conventional steel. The resulting properties of the conventional steel samples will be compared to a JRQ steel, that is a steel Astm A-533, Grade B Class 1, provided by IAEA. (Author)

Passivating action of an organic inhibitor on the steel of reinforced concrete

International Nuclear Information System (INIS)

Anzola, E.; Malave, R.; Barrios, V.; Villarroel, D.; Tiso, A.; Parra, M.

2003-01-01

An electrochemical evaluation has been made on a concrete mix with an organic inhibitor added, in order to establish its contribution to the formation of a protective film on the steel surface. Concrete cylinders (6''x ), each with a 3/8 steel bar and two graphite electrodes embedded, with two water/cement ratios (0.40 and 0.55) were used as testing samples. Reinforced steel bars, both chemically cleaned and in the as rolled condition, embedded in salted and unsalted concrete mixes, were used to test if chemical adsorption occurs in each condition. Samples were soaked into brine solution during 365 days as to simulate a sea environment. During exposure period readings of potential, corrosion rate and potentiodynamical cyclic curves were made. It can be, concluded that the organic inhibitor needs a low water(cement ratio mix (0.40) in order to react via a chemical adsorption on the steel, being more effective on cleaned surfaces. (Author) 10 refs

Corrosion behavior of carbon steel in wet Na-bentonite medium

International Nuclear Information System (INIS)

Yeon, Jae-Won; Ha, Young-Kyoung; Choi, In-Kyu; Chun, Kwan-Sik

1996-01-01

Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

Microscopic deformation and strain hardening analysis of ferrite–bainite dual-phase steels using micro-grid method

International Nuclear Information System (INIS)

Ishikawa, Nobuyuki; Yasuda, Kyono; Sueyoshi, Hitoshi; Endo, Shigeru; Ikeda, Hiroshi; Morikawa, Tatsuya; Higashida, Kenji

2015-01-01

The local strain measurement method using nanometer-scaled micro grids printed on the surface of a specimen by an electron lithography technique (the micro-grid method) has been established. Microscopic deformation behavior of the ferrite–bainite steels with different bainite volume fraction, 16% and 40% of bainite, was evaluated. Strain localization in the ferrite phase adjacent to the ferrite/bainite boundary was clearly observed and visualized. Highly strained regions expanded toward the inner region of the ferrite phase and connected each other with an increase of macroscopic strain. The existence of hard bainite phase plays an important role for inducing strain localization in the ferrite phase by plastic constraint in the boundary parallel to the tensile direction. In order to obtain further understanding of microscopic deformation behavior, finite element analysis using the representative volume element, which is expressed by the axisymmetric unit cell containing a hard phase surrounded by a soft phase matrix, was conducted. It was found that the macroscopic stress–strain behavior of ferrite–bainite steels was well simulated by the unit cell models. Strain concentration in the ferrite phase was highly enhanced for the ferrite-40% bainite steel, and this imposed higher internal stress in the bainite phase, resulting in higher strain hardening rate in the early stage of the deformation. However, smaller ferrite volume fraction of ferrite-40% bainite steel induced bainite plastic deformation in order to fulfill the macroscopic strain of the steel. Accordingly, strain hardening capacity of the ferrite-40% bainite steel was reduced to a significant degree, resulting in a smaller uniform elongation than the ferrite-16% bainite steel

Study of the interaction of liquid with the surface of mass standards of high accuracy stainless steel

International Nuclear Information System (INIS)

Ramirez Varas, Lautaro; Castro, Claudio S.C.; Cacais, Fabio L.; Pires, Manoel J. M.; Loayza Mendoza, Victor M.

2011-01-01

The long term stability of mass standards depends on the interaction between the surface and environment molecules. From this point of view, a study was investigated of the effect on stainless steel surfaces by liquids frequently used in hydrostatic weighing (FC40) and in cleaning procedures of mass standards (isopropyl alcohol). Firstly, mass weighing difference was measured as function of time with a gravimetric method. Additionally, stainless steel samples were analyzed by X-ray Photoelectron Spectroscopy (XPS). The standard used for the gravimetric mass difference determination was immersed in FC40. The samples analyzed by XPS were previously immersed in both FC40 and isopropyl alcohol. Mass differences were obtained with an uncertainty of 1 μg when FC40 was used. Preliminary results have suggested that FC40 is not chemically bound to stainless steel surfaces and the mass gain was due to physisorbed molecules on the surface. (author) [es

Penentuan konsentrasi stainless steel 316L dan kobalt kromium remanium GM-800 pada uji GPMT

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Ikmal Hafizi

2016-12-01

Full Text Available Concentration determination of stainless steel 316L and cobalt chromium remanium GM - 800 on GPMT test. Dentistry had used metals such as cobalt chromium and stainless steel in maxillofacial surgery, cardiovascular, and as a dental material. 316L stainless steel is austenistic stainless steel which has low carbon composition to improve the corrosion resistance as well as the content of molybdenum in the material. Cobalt chromium (CoCr is a cobaltbased alloy with a mixture of chromium. Density of a metal cobalt chromium alloy is about 8-9 g/cm3 that caused metal interference relatively mild. Remanium GM-800 is one type of a cobalt chromium alloy with the advantages of having high resistance to fracture and high modulus of elasticity. This study aims to determine the exact concentration used in 316L stainless steel and cobalt chromium GM-800 as the GPMT test material. Subjects were cobalt chromium Remanium GM-800 and 316L stainless steel concentration of 5%, 10%, 20%, 40% and 80%. Patch containing stainless steel or cobalt chromium paste was af xed for 24 hours each on three experimental animals, then the erythema and edema were observed using the Magnusson and Kligman scale. In the study, concentration of 5% is the concentration recommended for stainless steel 316L and cobalt chromium GM-800 as material in challenge phase GPMT test, while the concentration of 40% is the concentration recommended for stainless steel 316L and cobalt chromium GM-800 in the induction phase. ABSTRAK Dunia kedokteran gigi banyak menggunakan logam pada pembedahan maxillofacial, cardiovascular, dan sebagai material dental. Logam yang banyak digunakan antara lain adalah kobalt kromium dan stainless steel. Stainless steel 316L merupakan austenistic stainless steel yang memiliki komposisi karbon rendah sehingga dapat meningkatkan ketahanan terhadap korosi sama halnya dengan kandungan molybdenum pada material tersebut. Kobalt kromium (CoCr adalah cobalt-based alloy dengan

Water requirements of the iron and steel industry

Science.gov (United States)

Walling, Faulkner B.; Otts, Louis Ethelbert

1967-01-01

Twenty-nine steel plants surveyed during 1957 and 1958 withdrew from various sources about 1,400 billion gallons of water annually and produced 40.8 million tons of ingot steel. This is equivalent to about 34,000 gallons of water per ton of steel. Fifteen iron ore mines and fifteen ore concentration plants together withdrew annually about 89,000 million gallons to produce 15 million tons of iron ore concentrate, or 5,900 gallons per ton of concentrate. About 97 percent of the water used in the steel plants came from surface sources, 2.2 percent was reclaimed sewage, and 1.2 percent was ground water. Steel plants supplied about 96 percent of their own water requirements, although only three plants used self-supplied water exclusively. Water used by the iron ore mines and concentration plants was also predominantly self supplied from surface source. Water use in the iron and steel industry varied widely and depended on the availability of water, age and condition of plants and equipment, kinds of processes, and plant operating procedures. Gross water use in integrated steel plants ranged from 11,200 to 110,000 gallons per ton of steel ingots, and in steel processing plants it ranged from 4,180 to 26,700 gallons per ton. Water reuse also varied widely from 0 to 18 times in integrated steel plants and from 0 to 44 times in steel processing plants. Availability of water seemed to be the principal factor in determining the rate of reuse. Of the units within steel plants, a typical (median) blast furnace required 20,500 gallons of water per ton of pig iron. At the 1956-60 average rate of pig iron consumption, this amounts to about 13,000 gallons per ton of steel ingots or about 40 percent of that required by a typical integrated steel plant 33,200 gallons per ton. Different processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore

Monitoring of radionuclides in carbon steel blooms produced by EAF process

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Sofilić T.

2011-01-01

Full Text Available Because natural and artificial isotopes in steel might originate from steel scrap or from the residue of the material that was used in the technological process, thus monitoring especially artificial radionuclides 60Co, 137Cs and 192Ir deserve special attention. The analysis by g-spectrometry has been applied to determine the presence of natural isotopes 40K, 226Ra, 232Th and 238U as well as of the artificial isotope 60Co, 137Cs and 192Ir and their activity in the produced steel round blooms in the Steel Mill of CMC Sisak d.o.o. At the same time the content of radionuclides in the other materials (ferroalloys, bauxite, fluorite, lime, coke, graphite electrodes, refractory blocks used in the same steel making process was investigated. The measured values regarding the presence of individual isotopes and their activity in steel were as follows: 40K all values were less than 1.6 Bqkg-1; 232Th all activities values were less than 0.02 Bqkg-1; 226Ra all activities values were less than 0.01 Bqkg-1; 238U all activities values were less than 1.10 Bqkg-1; 60Co all activities values were less than 0.02 Bqkg-1; 192Ir all activities values were less than 0.02 Bqkg-1 and 137Cs all activities values were less than 0.30 Bqkg-1.

Behavior of the elements in the mechanically alloyed and cast ferritic steels and a type 316 stainless steel in a flowing sodium environment

International Nuclear Information System (INIS)

Suzuki, T.; Mutoh, I.

1988-01-01

Sodium corrosion behavior of a mechanically alloyed ferritic steel, dispersion-strengthened with addition of Y 2 0 3 and Ti, two kinds of melted/cast ferritic steels and a Type 316 stainless steel was examined by using a non-isothermal sodium loop system, constructed of another Type 316 stainless steel, with a direct resistance electrical heater. The sodium conditions were 675 0 C, 4.0 m/s in velocity and 1-2 ppm oxygen concentration and a cumulative exposure time of the specimens was about 3000 h. The absorption of Ni and selective dissolution of Cr played an important role in the corrosion of the mechanically alloyed ferritic steel as in the case of the cast ferritic steels. However, the region of Ni absorption and Cr diminution was deeper than that of the cast ferritic steels. Peculiar finding for the mechanically alloyed ferritic steel was the corroded surface with irregularly shaped protuberance, that might be related with formation of sodium titanate, and the absorption of carbon and nitrogen to form carbide and nitride of titanium. It seems that these facts resulted in the irregular weight loss of the specimens, which depended on the downstream position and the cumulative exposure time. However, the tensile properties of the mechanically alloyed ferritic steel did not noticeably change by the sodium exposure

Corrosion of martensitic steels in flowing 17Li83Pb alloy

International Nuclear Information System (INIS)

Flament, T.; Fauvet, P.; Hocde, B.; Sannier, J.

1988-01-01

Corrosion of three martensitic steels - 1.4914, HT9 and T91 - in the presence of flowing 17Li83Pb is investigated in thermal convection loops Tulip entirely made of 1.4914 steel. Two 3000-hour tests were performed at maximal temperatures of respectively 450 and 475 0 C with a δT of 60 0 C and an alloy velocity of about 0.08 m.s -1 . In both tests, corrosion is characterized by an homogeneous dissolution of the steel without formation of a corrosion layer. Corrosion rate is constant and very temperature dependent: the sound-metal loss of 1.4914 steel is 22 μm. year -1 at 450 0 C and 40 μm.year -1 at 475 0 C. Behaviours of 1.4914 and HT9 steels are very similar whereas T91 steel is about 20% less corroded

The effects of retained austenite on dry sliding wear behavior of carburized steels

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung-Jun [Research Inst. of Industrial Science and Technology, Steel Products Dept., Pohang (Korea, Republic of); Kweon, Young-Gak [Research Inst. of Industrial Science and Technology, Steel Products Dept., Pohang (Korea, Republic of)

1996-04-01

Ring-on-square tests on two kinds of low-alloy carburized steel which were AISI 8620 and 4140 were carried out to study the dry sliding wear behavior. The influence of different retained austenite level of 6% to 40% was evaluated while trying to eliminate other factors. Test results show that the effects of grain size and carburized steel species are negligible in dry sliding wear behavior. While the influence of retained austenite is negligible at 20 kg load condition, wear resistance is decreased at 40 kg load condition as the retained austenite level is increased from 6% to 30%. However, wear resistance is again increased above about 30% of retained austenite level at 40 kg load condition. (orig.)

Orientation relationship in Eurofer martensitic steels

International Nuclear Information System (INIS)

Barcelo, F.; De Carlan, Y.; Bechade, J.L.; Fournier, B.

2009-01-01

Both TEM and SEM/EBSD orientation measurements are carried out on a Eurofer97 martensitic steel. The influence of the prior austenitic grain size is studied using dedicated heat treatments. The intra laths misorientation is estimated by TEM. SEM/EBSD orientation mapping enable to study the actual orientation relationship (OR) between the parent austenitic phase and the martensitic phase. Neither the Nishiyama-Wasserman nor the Kurdjumov-Sachs OR is able to account for both the misorientation angle distributions, the pole figure and the misorientation axes measured. The mixed OR recently proposed by Gourgues et al. (Electron backscattering diffraction study of acicular ferrite, bainite, and martensite steel microstructures, Mater. Sci. Tech. 16 (2000), p. 26-40.) and Sonderegger et al. (Martensite laths in creep resistant martensitic 9-12% Cr steels - Calculation and measurement of misorientations, Mater. Characterization (2006), in Press.) seems to be able to account for most of these results. Based on this OR, a new angular criterion is proposed to detect blocks of laths. (authors)

Mechanosynthesis of A Ferritic ODS (Oxide Dispersion Strengthened) Steel Containing 14% Chromium and Its Characterization

Science.gov (United States)

Rivai, A. K.; Dimyati, A.; Adi, W. A.

2017-05-01

One of the advanced materials for application at high temperatures which is aggressively developed in the world is ODS (Oxide Dispersion strengthened) steel. ODS ferritic steels are one of the candidate materials for future nuclear reactors in the world (Generation IV reactors) because it is able to be used in the reactor above 600 °C. ODS ferritic steels have also been developed for the interconnect material of SOFC (Solid Oxide Fuel Cell) which will be exposed to about 800 °C of temperature. The steel is strengthened by dispersing homogeneously of oxide particles (ceramic) in nano-meter sized in the matrix of the steel. Synthesis of a ferritic ODS steel by dispersion of nano-particles of yttrium oxide (yttria: Y2O3) as the dispersion particles, and containing high-chromium i.e. 14% has been conducted. Synthesis of the ODS steels was done mechanically (mechanosynthesis) using HEM (High Energy ball Milling) technique for 40 and 100 hours. The resulted samples were characterized using SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscope), and XRD (X-ray diffraction) to analyze the microstructure characteristics. The results showed that the crystal grains of the sample with 100 hours milling time was much smaller than the sample with 40 hours milling time, and some amount of alloy was formed during the milling process even for 40 hours milling time. Furthermore, the structure analysis revealed that some amount of iron atom substituted by a slight amount of chromium atom as a solid solution. The quantitative analysis showed that the phase mostly consisted of FeCr solid-solution with the structure was BCC (body-centered cubic).

A LOW TEMPERATURE ALUMINIZING TREATMENT OF HOT WORK TOOL STEEL

OpenAIRE

Matijević, Božidar

2013-01-01

Conventional aluminizing processes by pack cementation are typically carried out at elevated temperatures. A low temperature powder aluminizing technology was applied to the X40CrMoV5-1 hot tool steel. The aluminizing temperature was from 550 °C to 620 °C. Effects of temperature and time on the microstructure and phase evolution were investigated. Also, the intermetallic layer thickness was measured in the aluminized layer of a steel substrate. The cross-sectional microstructures, the alumini...

Biocompatibility of 17-4 PH stainless steel foam for implant applications.

Science.gov (United States)

Mutlu, Ilven; Oktay, Enver

2011-01-01

In this study, biocompatibility of 17-4 PH stainless steel foam for biomedical implant applications was investigated. 17-4 PH stainless steel foams having porosities in the range of 40-82% with an average pore size of around 600 μm were produced by space holder-sintering technique. Sintered foams were precipitation hardened for times of 1-6 h at temperatures between 450-570 °C. Compressive yield strength and Young's modulus of aged stainless steel foams were observed to vary between 80-130 MPa and 0.73-1.54 GPa, respectively. Pore morphology, pore size and the mechanical properties of the 17-4 PH stainless steel foams were close to cancellous bone. In vitro evaluations of cytotoxicity of the foams were investigated by XTT and MTT assays and showed sufficient biocompatibility. Surface roughness parameters of the stainless steel foams were also determined to characterize the foams.

Low-cycle fatigue behaviors of pre-hardening Hadfield steel

Energy Technology Data Exchange (ETDEWEB)

Chen, Chen [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Lv, Bo [College of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); Wang, Fei [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, Fucheng, E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004 (China)

2017-05-17

Low-cycle fatigue behaviors of the pre-hardening (PH) and the water-quenching (WQ) Hadfield steel were studied using optical microscopy, transmission electron microscopy, and electron backscatter diffraction technique. The effect of the PH treatment on low-cycle fatigue behavior of the Hadfield steel was analyzed through comparing the cyclic hardening/softening behaviors and the changing regulations of stress amplitude, internal stress, and effective stress at different total strain amplitudes. Results showed obvious differences in fatigue behaviors between the PH (with a cold rolling deformation degree of 40%) and the WQ Hadfield steels. Transient hardening followed by cyclic stability behavior occurred in the PH Hadfield steel under cyclic loading, whereas cyclic softening behavior was barely observed. The fatigue life of the PH Hadfield steel was higher than that of the WQ Hadfield steel at relatively low strain amplitudes, while a contrary result was obtained at relatively high strain amplitudes. At low strain amplitudes, the deformation twins induced in the PH Hadfield steel could enhance the multiplication and slip process of dislocations, which actually improved the deformation uniformity. The long-range motion of dislocations was intensified at high strain amplitudes. However, the dislocation motion was also blocked by twin boundaries. As a result, the interactions between dislocations and deformation twins enhanced, finally causing severe dislocation accumulation. These two effects of deformation twins on dislocation motion eventually resulted in different low-cycle fatigue behaviors of the PH Hadfield steel.

Modification of steel 35 HL surge current during crystallization

Directory of Open Access Journals (Sweden)

Zhbanova O.M.

2017-04-01

Full Text Available The method of electro steel melt modification 35 HL variable polarity current pulses with a duration of more 10-3s frequency within the 5–33 Hz, 5–24 porosity meanders, strength 30–40 A at a voltage of 180–240 V during crystallization, which allows to obtain high-quality castings 35 HL steel grade. Show that electro melt processing improves the structure and reduces the physical heterogeneity of castings and increases the rate of dissolution of metallic impurities and other components in the melt, providing fine-grained structure and increases the homogeneity of metal carbides reduces the amount of manganese reduces gases and nonmetallic inclusions. Modifying steel 35 HL pulse current during crystallization of the melt increases the physical and mechanical properties of tempered steel, increasing yield strength by 30 %, the tensile strength at 7 % elongation of 1,5 % relative narrowing by 2 %, toughness at 20 %.

Energy saving projects in two steel companies in Fushun City, China

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on two steel making companies in China. Discussions were given for Fushun Special Steel Co., Ltd. on abolishment and unification of four electric furnaces into two new electric furnaces, and for Fushun New Steel Co., Ltd. on installation of a granulation reinforcing facility, a segregation reinforcing device, and cooler waste heat recovery boilers for the sintering machine, installation of sensors including the waste gas oxygen concentration meter, adoption of a process computer, and optimization of the furnace temperature patterns for the heating furnace. As a result of the discussions, it was revealed that the unit requirement for electric power used at Fushun Special Steel can be reduced largely, and so can the fuel used at Fushun New Steel. The annual energy saving effect would be about 500 million yen relative to the investment amount of 2.8 billion yen at Fushun Special Steel, and about 400 million yen relative to the investment amount of about 400 million yen at Fushun New Steel. The greenhouse gas emission would be reduced annually by 40,000 t-CO2 and 60,000 t-CO2 respectively. Fushun Special Steel will execute an international bid in May this year. (NEDO)

M-X Environmental Technical Report. Environmental Characteristics of Alternative Designated Deployment Areas, Steel Industry.

Science.gov (United States)

1980-12-22

180,000 Utah Pl’!nouth Nucor Steel (Proposed) 350,000 I 50 175,000 ,rem Unied State Steel Corp. 2,500,000 0 0 Arizona Tempe urathion Steel Co. 180,300 75...allocated to the M-X system construction without disrupting supply to its existing customers. h. Nucor Corporation. Nucor Corporation operates three...amount of this, at least 40 percent to possibly one half, could be in the form of rebar. Nucor will have an obvious freight advantage. i. Ameron, Inc

On the role of microstructure in governing the fatigue behaviour of nanostructured bainitic steels

Energy Technology Data Exchange (ETDEWEB)

Rementeria, Rosalia, E-mail: rosalia.rementeria@cenim.csic.es [Department of Physical Metallurgy, Spanish National Center for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo 8, E-28040 Madrid (Spain); Morales-Rivas, Lucia, E-mail: lucia.morales@cenim.csic.es [Department of Physical Metallurgy, Spanish National Center for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo 8, E-28040 Madrid (Spain); Kuntz, Matthias, E-mail: matthias.kuntz2@de.bosch.com [Robert Bosch GmbH, Materials and Processing Department, Renningen, 70465 Stuttgart (Germany); Garcia-Mateo, Carlos, E-mail: cgm@cenim.csic.es [Department of Physical Metallurgy, Spanish National Center for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo 8, E-28040 Madrid (Spain); Kerscher, Eberhard, E-mail: kerscher@mv.uni-kl.de [University of Kaiserslautern, Materials Testing, Gottlieb-Damiler-Straße, 67663 Kaiserslautern (Germany); Sourmail, Thomas, E-mail: thomas.sourmail@ascometal.com [Ascometal-CREAS (Research Centre) Metallurgy, BP 70045, Hagondange Cedex 57301 (France); Caballero, Francisca G., E-mail: fgc@cenim.csic.es [Department of Physical Metallurgy, Spanish National Center for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo 8, E-28040 Madrid (Spain)

2015-04-10

Nanostructured bainite is not a novel laboratory-scale steel anymore and the interest on the commercial production of these microstructures by steelmakers and end-users is now conceivable. These microstructures are achieved through the isothermal transformation of high-carbon high-silicon steels at low temperature, leading to nanoscale plates of ferrite with thickness of 20–40 nm and retained austenite. Nanostructured bainitic steels present the highest strength/toughness combinations ever recorded in bainitic steels (2.2 GPa/40 MPa m{sup 1/2}) and the potential for engineering components is alluring. However, fatigue properties, responsible of the durability of a component, remain to be examined. In order to understand the role of the microstructure during the fatigue crack propagation, the crack path in three nanoscale bainitic structures has been analysed on the basis of the relationships between grain misorientations and grain boundaries by Electron Backscatter Diffraction. Active slip systems in bainitic ferrite and crack deflection at grain boundaries have been identified, while retained austenite is cast doubt on its role.

Properties of powder metallurgy steel forgings

International Nuclear Information System (INIS)

Crowson, A.; Anderson, F.E.

1977-01-01

The effects of processing variables on the mechanical properties of heat-treated powder metallurgy (P/M) steel forgings were determined. Prealloyed 4600 steel powder blended with graphite to yield 4640 was compacted into preforms and hot forged in a warm, closed die. Variables studied were preform density, method of lubrication, preform sintering (time, temperature and atmosphere), forging pressure (20 and 40 tsi) and temperature (1850 0 F, 2000 0 F and 2200 0 F), and forging ratio (0.75 and 0.95). Relationships between interconnected porosity and total porosity for the various preform densities were determined. High density compacts required higher sintering temperatures due to the restricted mobility of the reducing gases in the pores. Die wall lubrication was comparable to admixed lubrication, and it simplified powder mixing and preform sintering operations. Forgings with densities from 99 to 99.8 percent of theoretical density were attained with a forging pressure of 20 to 40 tsi and preform temperatures of 2000 0 F and above. At forging conditions which resulted in forgings with acceptable mechanical properties, complete die fill was accomplished at a forging ratio of 0.95, whereas incomplete die fill resulted at a forging ratio of 0.75. The response of P/M forgings to heat treatment was comparable to that for wrought materials, and the resultant tensile and yield strengths were equivalent to the strength values described for wrought 4640 steel in AMS specification 6317B. In addition, ductility and impact properties of P/M forgings with near theoretical density (99.5+ percent) were comparable to bar stock forgings

Adhesiveness of cold rolled steels for car body parts

Directory of Open Access Journals (Sweden)

Kleiner Marques Marra

2007-09-01

Full Text Available The aim of this work was to evaluate the adhesiveness of uncoated and zinc-electrogalvanized steel sheets used in the automotive industry. Three types of adhesives, one acrylic and two epoxy resins, were employed to join low carbon cold rolled steels, one uncoated and another electrogalvanized, both previously degreased or chemically pickled. Mechanical strength of the joints was evaluated by the T-peel and tensile strength tests. Steel grade, surface condition and heating below the cure temperatures did not influence the joints' mechanical strength. However, their shear strength decreased drastically as the test temperature increased. The exposure of the joints to an atmosphere with 90% relative humidity at 40 °C caused reduction of their shear strength. Epoxy adhesives showed higher mechanical strength, but exhibited higher degradation by humidity.

Characterization of four prestressed concrete reactor vessel liner steels

International Nuclear Information System (INIS)

Nanstad, R.K.

1980-12-01

A program of fracture toughness testing and analysis is being performed with PCRV steels for HTGRs. This report focuses on background information for the base materials and results of characterization testing, such as tensile and impact properties, chemical composition, and microstructural examination. The steels tested were an SA-508 class 1 forging, two plates of SA-537 class 1, and one plate of SA-537 class 2. Tensile requirements in effect at the time of procurement are met by all four steels. However, the SA-537 class 2 plate would not meet the minimum requirement for yield strength. Drop-weight and Charpy impact tests verified that the RT/sub NDT/ is equal to the NDT for each steel. Charpy impact energies at the NDT range from 40 J (30 ft-lb) for one heat of SA-537 class 1 to 100 J (74 ft-lb) for the SA-537 class 2 plate; upper-shelf energies range from 170 to 310 J (125 to 228 ft-lb) for the same two steels, respectively. The onset of upper-shelf energy occurred at temperatures ranging from 0 to 50 0 C

Heavy-Section Steel Irradiation Program

International Nuclear Information System (INIS)

Corwin, W.R.

1990-08-01

The primary goal of the Heavy-Section Steel Irradiation Program is to provide a thorough, quantitative assessment of the effects of neutron irradiation on the material behavior (particularly the fracture toughness properties) of typical pressure-vessel steels as they relate to light-water-reactor pressure-vessel integrity. The program includes direct continuation of irradiation studies previously conducted by the Heavy-Section Steel Technology Program augmented by enhanced examinations of the accompanying microstructural changes. Effects of specimen size; material chemistry; product form and microstructure; irradiation fluence, flux, temperature, and spectrum; and postirradiation annealing are examined on a wide range of fracture properties. Detailed statistical analyses of the fracture data on K Ic shift of high-copper welds were performed. Analysis of the first phase of irradiated crack-arrest testing on high-copper welds was completed. Final analysis and publication of the results of the second phase of the irradiation studies on stainless steel weld-overlay cladding were completed. Determinations were made of the variations in chemistry and unirradiated RT NDT of low upper-shelf weld metal from the Midland reactor. Final analyses were performed on the Charpy impact and tensile data from the Second and Third Irradiation series on low upper-shelf welds, and the report on the series was drafted. A detailed survey of existing data on microstructural models and data bases of irradiation damage was performed, and initial development of a reaction-rate-based model was completed. 40 refs., 7 figs., 4 tabs

Magnetic property variation in carbon steel and chrome-molybdenum steel as a function of uniaxial stress noncoaxial with the magnetic field (abstract)

International Nuclear Information System (INIS)

Sablik, M.J.; Kaminski, D.A.; Jiles, D.C.; Biner, S.B.

1993-01-01

Magnescope 1 magnetic measurements were made on carbon steel specimens ranging from 0.1--0.8 wt %C and on chrome-molybdenum steel specimens cut from electric power plant pipes previously in service. The carbon steel specimens were heat-treated using three procedures: (1) spheroidization, (2) quenching, and (3) quench and tempering. The specimens were subjected to uniaxial tension up to 40 ksi. The inspection head was aligned so that the magnetic field was oriented at different angles with respect to the stress axis. Magnetic properties (such as coercivity and maximum differential permeability) were extracted from digitized magnetic hysteresis loop measurements. Magnetic properties were studied as a function of stress at each angle of stress-field orientation. To our knowledge, such a comprehensive study of noncoaxial stress and field effects has never been accomplished before for such a wide variety of steel specimens. Results for the various materials are presented for different orientation angles and compared to numerical results from the noncoaxial magnetomechanical hysteresis model of Sablik et al. 2

Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

Science.gov (United States)

Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

2015-07-01

The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

Microstructure of a high boron 9-12% chromium steel

Energy Technology Data Exchange (ETDEWEB)

Andren, H.O. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Applied Physics

2008-07-01

Additions of small amounts of boron (10-100 ppm) to 9-12% chromium steels are often made since they have been found to be beneficial for the creep strength up to and above 600 C. The effect of boron is to restrict the coarsening of M{sub 23}C{sub 6} precipitates during service. It was found that increasing the boron content from 9 to 40 ppm gave a decrease in coarsening constant at 600 C by a factor of 2. The present understanding of boron solution, non-equilibrium grain boundary segregation, incorporation into M{sub 23}C{sub 6}, and diffusion is reviewed in the paper. A very high boron addition (300 ppm) was made in the trial TAF steel already in the 1950'ies. The microstructure of a similar trial steel, FT3B, has been studied detail. In this steel large Mo, Cr, Fe and V containing metal borides are formed rather than the expected BN, with the crystal structure M{sub 2}B{sub 2}. Nitrogen is therefore still available for the formation of VN. Due to tempering at a low temperature (690 C) to a high strength (830 MPa), this steel contained a dense distribution of very small VN precipitates, 5-15 nm in size. A similar VN distribution is probably the cause of the still unsurpassed creep strength of the TAF steel. (orig.)

Quality of structural steel melted by single-slag process

International Nuclear Information System (INIS)

Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

1982-01-01

The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

Diagnosis of austenitic steel valves with the magneto-optical method

Czech Academy of Sciences Publication Activity Database

Novotný, P.; Macháč, P.; Kučera, M.; Nitsch, Karel; Skrbek, B.

2007-01-01

Roč. 40, - (2007), s. 203-207 ISSN 0963-8695 Institutional research plan: CEZ:AV0Z10100521 Keywords : austenic steel * mangetooptical method * LPG garnet films Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.131, year: 2007

Aircraft Steels

Science.gov (United States)

2009-02-19

component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

Steel making

CERN Document Server

Chakrabarti, A K

2014-01-01

"Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

Effect of decreased hot-rolling reduction treatment on fracture toughness of low-alloy structural steels

Science.gov (United States)

Tomita, Yoshiyuki

1990-09-01

Commercial low-alloy structural steels, 0.45 pct C (AISI 1045 grade), 0.40 pct C-Cr-Mo (AISI 4140 grade), and 0.40 pct C-Ni-Cr-Mo (AISI 4340 grade), have been studied to determine the effect of the decreased hot-rolling reduction treatment (DHRRT) from 98 to 80 pct on fracture toughness of quenched and highly tempered low-alloy structural steels. The significant conclusions are as follows: (1) the sulfide inclusions were modified through the DHRRT from a stringer (mean aspect ratio: 16.5 to 17.6) to an ellipse (mean aspect ratio: 3.8 to 4.5), independent of the steels studied; (2) the DHRRT significantly improved J Ic in the long-transverse and shorttransverse orientations, independent of the steels studied; and (3) the shelf energy in the Charpy V-notch impact test is also greatly improved by the DHRRT, independent of testing orientation and steels studied; however, (4) the ductile-to-brittle transition temperature was only slightly affected by the DHRRT. The beneficial effect on the J Ic is briefly discussed in terms of a crack extension model involving the formation of voids at the inclusion sites and their growth and eventual linking up through the rupture of the intervening ligaments by local shear.

Paraequilibrium Carburization of Duplex and Ferritic Stainless Steels

Science.gov (United States)

Michal, G. M.; Gu, X.; Jennings, W. D.; Kahn, H.; Ernst, F.; Heuer, A. H.

2009-08-01

AISI 301 and E-BRITE stainless steels were subjected to low-temperature (743 K) carburization experiments using a commercial technology developed for carburization of 316 austenitic stainless steels. The AISI 301 steel contained ~40 vol pct ferrite before carburization but had a fully austenitic hardened case, ~20- μm thick, and a surface carbon concentration of ~8 at. pct after treatment; this “colossal” paraequilibrium carbon supersaturation caused an increase in lattice parameter of ~3 pct. The E-BRITE also developed a hardened case, 12- to 18- μm thick, but underwent a more modest (~0.3 pct) increase in lattice parameter; the surface carbon concentration was ~10 at. pct. While the hardened case on the AISI 301 stainless steel appeared to be single-phase austenite, evidence for carbide formation was apparent in X-ray diffractometer (XRD) scans of the E-BRITE. Paraequilibrium phase diagrams were calculated for both AISI 301 and E-BRITE stainless steels using a CALPHAD compound energy-based interstitial solid solution model. In the low-temperature regime of interest, and based upon measured paraequilibrium carbon solubilities, more negative Cr-carbon interaction parameters for austenite than those in the current CALPHAD data base may be appropriate. A sensitivity analysis involving Cr-carbon interaction parameters for ferrite found a strong dependence of carbon solubility on relatively small changes in the magnitude of these parameters.

On the adsorption-induced fatigue of structural steels in the presence of alcohols

International Nuclear Information System (INIS)

Loboiko, V.I.; Karpenko, G.V.; Vasilenko, I.I.

1976-01-01

The purpose of the work was to study he effect of anhydrous alcohols on the cyclic fatigue of steels in the absence of contact of the alcohol with atmospheric moisture during the testing process. A vacuum was created in the operating space and then the vacuum annealing was carried out in a bath with the sample and through metal vacuum connection the bath was filled with anhydrous alcohol. Studies were made on several construction steels (20Kh, 40Kh, 50Kh, and ShKh15); steels 40Kh, 50Kh, and ShKh15 were quenched from 840-860 0 C in oil and then tempered at 200 0 C (2 h), steel 20Kh was studied in the as-received state. It was shown that with increase in the carbon content of steel with a martensite structure, the decrease in strength in the presence of anhydrous alcohol was greater than in dry air. Experiments showed that anhydrous alcohol causes an adsorption decrease in the strength both of samples with preliminarily formed cracks and V-shaped stress concentrators and of smooth samples. The greatest adsorption effect of alcohols in our case, as in static fatigue, was observed in samples with cracks. A dependence was shown between the length of the carbon chain and the fatigue limit. This dependence indicates the monotone nature of the decrease in the fatigue limit with transfer from methyl to butyl and then to octyl alcohol

Special Features of Induction Annealing of Friction Stir Welded Joints of Medium-Alloy Steels

Science.gov (United States)

Priymak, E. Yu.; Stepanchukova, A. V.; Bashirova, E. V.; Fot, A. P.; Firsova, N. V.

2018-01-01

Welded joints of medium-alloy steels XJY750 and 40KhN2MA are studied in the initial condition and after different variants of annealing. Special features of the phase transformations occurring in the welded steels are determined. Optimum modes of annealing are recommended for the studied welded joints of drill pipes, which provide a high level of mechanical properties including the case of impact loading.

Experimental study on behavior of RC panels covered with steel plates subjected to missile impact

International Nuclear Information System (INIS)

Jun Hashimoto; Katsuki Takiguchi; Koshiro Nishimura; Kazuyuki Matsuzawa; Mayuko Tsutsui; Yasuhiro Ohashi; Isao Kojima; Haruhiko Torita

2005-01-01

This paper describes an experimental study on the behavior of concrete panels with steel plate subjected to missile impact. Two tests were carried out, divided in accordance with the types of projectile, non-deformable and deformable. In all, 40 specimens of 750 mm square were prepared. The panel specimen was suspended vertically by two steel wire ropes to allow free movement after projectile impact, and was subjected to a projectile. As a result, it is confirmed that a RC panel with steel plate on its back side has higher impact resistance performance than a RC panel and that thickness of concrete panel, thickness of steel plate and the impact velocity of the projectile have a great effect on the failure modes of steel concrete panels. Moreover, based on the experimental results, the quantitative evaluation method for impact resistance performance of RC panels covered with steel plates is examined. The formula for perforation velocity of a half steel concrete panel, proposed in accordance with the bulging height, is effective to evaluate the impact resistance performance of RC panels with steel plates. (authors)

Microhardness of boron, titanium, and nitrogen implanted steel

International Nuclear Information System (INIS)

Sowa, M.; Szyszko, W.; Sielanko, J.; Glusiec, L.

1989-01-01

Mechanically polished steel (1H18N9T) and (15GTM) samples are implanted with boron, titanium, and nitrogen ions, with dose ranging from 10 16 to 10 17 ions/cm 2 . The implantation energy varied from 100 to 250 keV. Implanted samples are heat-treated at 400 to 800 0 C in vacuum. The microhardness of implanted samples is measured by using a Hanneman tester with loads ranging from 2 to 40 g. The influence of annealing temperature on microhardness of the implanted layers is determined. The diffusion of boron from the implanted layers is also investigated by using the secondary ion mass spectrometer. The diffusion coefficients of boron in steel are determined. (author)

The hot working characteristics of a boron bearing and a conventional low carbon steel

International Nuclear Information System (INIS)

Stumpf, Waldo; Banks, Kevin

2006-01-01

Constitutive hot working constants were determined for an 11 ppm boron low carbon strip steel and compared from 875 to 1140 deg. C and strain rates of 0.001-2.5 s -1 to a high nitrogen low carbon strip steel. The boron steel showed a different hot working behaviour than the conventional steel with the steady state flow stress about 50-60% higher, the peak strain more than 50% higher and the eventual ferrite grain size about 40% smaller, if compared at the same temperature compensated strain rates or Z values. This difference persisted where the soaking temperature before compression was varied between 1140 and 1250 deg. C, proving that undissolved AlN in the boron-bearing steel was not responsible. With systematically varied linear cooling rates after hot working, the final ferrite grain size in the boron steel is finer and is independent of the two Z values applied during hot working. Retarded softening by dynamic recrystallisation during hot working in the boron containing steel is probably caused by boron solute drag of moving grain boundaries

High Ni austenite stainless steel resistant to neutron irradiation degradation

International Nuclear Information System (INIS)

Yonezawa, Toshio; Iwamura, Toshihiko; Kanasaki, Hiroshi; Fujimoto, Koji; Nakata, Shizuo; Ajiki, Kazuhide; Nakamura, Mitsuhiro.

1997-01-01

The composition of the stainless steel of the present invention comprises from 0.005 to 0.08% of C, up to 3% of Mn, up to 0.2% of Si+P+S, from 25 to 40% of Ni, from 25 to 40% of Cr, up to 3% of Mo, up to 0.3% of Nb+Ta, up to 0.3% of Ti, up to 0.001% of B and the balance of Fe. A solid solubilization treatment at a temperature of from 1,000 to 1,150degC is applied to the stainless steel having the composition. The stainless steel is excellent in stress corrosion cracking-resistance at a working circumstance of a LWR type reactor (high temperature and high pressure water at from 270 to 350degC/from 70 to 160 atm even after undergoing neutron irradiation of about 1 x 10 22 n/cm 2 (E>1 MeV) which is a maximum neutron irradiation amount undergone till the final stage of the working life of the LWR-type reactor. In addition, the average thermal expansion coefficient at from room temperature to 400degC ranges from 15x10 -6 - 19x10 -6 /K. (I.N.)

Effects of Manganese Content on Solidification Structures, Thermal Properties, and Phase Transformation Characteristics in Fe-Mn-Al-C Steels

Science.gov (United States)

Yang, Jian; Wang, Yu-Nan; Ruan, Xiao-Ming; Wang, Rui-Zhi; Zhu, Kai; Fan, Zheng-Jie; Wang, Ying-Chun; Li, Cheng-Bin; Jiang, Xiao-Fang

2015-04-01

To assist developments of the continuous-casting technology of Fe-Mn-Al-C steels, the solidification structures and the thermal properties of Fe-Mn-Al-C steel ingots with different manganese contents have been investigated and the phase transformation characteristics have been revealed by FactSage (CRCT-ThermFact Inc., Montréal, Canada). The results show that the thermal conductivity of the 0Mn steel is the highest, whereas the thermal conductivity of the 8Mn steel is slightly higher than that of the 17Mn steel. Increasing the manganese content promotes a columnar solidification structure and coarse grains in steel. With the increase of manganese content, the mass fraction of austenite phase is increased. Finally, a single austenite phase is formed in the 17Mn steel. The mean thermal expansion coefficients of the steels are in the range from 1.3 × 10-5 to 2.3 × 10-5 K-1, and these values increase with the increase of manganese content. The ductility of the 17Mn steel and the 8Mn steel are higher than 40 pct in the temperature range from 873 K to 1473 K (600 °C to 1200 °C), and the cracking during the straightening operation should be avoided. However, the ductility of the 0Mn steel is lower than 40 pct at 973 K and 1123 K (700 °C and 850 °C), which indicates that the temperature of the straightening operation during the continuous-casting process should be above 1173 K (900 °C). Manganese has the effect of enlarging the austenite phase region and reducing the δ-ferrite phase region and α-ferrite phase region. At the 2.1 mass pct aluminum level, the precipitate temperature of AlN is high. Thus, the formed AlN is too coarse to deteriorate the hot ductility of steel.

The Corrosion of High Performance Steel in Adverse Environments

International Nuclear Information System (INIS)

Cook, Desmond C.

2005-01-01

The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, 40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina

Experimental and numerical study of steel pipe with part-wall defect reinforced with fibre glass sleeve

International Nuclear Information System (INIS)

Mazurkiewicz, Lukasz; Tomaszewski, Michal; Malachowski, Jerzy; Sybilski, Kamil; Chebakov, Mikhail; Witek, Maciej; Yukhymets, Peter; Dmitrienko, Roman

2017-01-01

The paper presents numerical and experimental burst pressure evaluation of the gas seamless hot-rolled steel pipe. The main goal was to estimate mechanical toughness of pipe wrapped with composite sleeve and verify selected sleeve thickness. The authors used a nonlinear explicit FE code with constitutive models which allows for steel and composite structure failure modelling. Thanks to the achieved numerical and analytical results it was possible to perform the comparison with data received from a capacity test and good correlation between the results were obtained. Additionally, the conducted analyses revealed that local reduction of pipe wall thickness from 6 mm to 2.4 mm due to corrosion defect can reduce high pressure resistance by about 40%. Finally, pipe repaired by a fibre glass sleeve with epoxy resin with 6 mm thickness turned out more resistant than an original steel pipe considering burst pressure. - Highlights: • Numerical and experimental burst pressure evaluation of steel pipe was performed. • Seamless hot-rolled steel pipe with and without corrosion defect were considered. • Local reduction of pipe wall thickness from 6 to 2.4 mm reduces resistance by 40%. • Pipe repaired by a 6 mm fibre glass sleeve was more resistant than an original pipe.

Fractographic investigation of stress corrosion cracking of steels for high-strength bolts

International Nuclear Information System (INIS)

Gladshtejn, L.I.; Goritskij, V.M.; Evtushenko, N.A.; Sokolov, S.P.; Panfilova, L.M.

1980-01-01

By the methods of quantitative fractography studied is the effect of chemical composition on stress corrosion cracking resistance in the mean agressive medium (pH=2.2) and the fracture structure of cylindrical delta samples with the notch (K=2.75) of high-strength chromium steel. It is shown that the alloying of the 40 steel with Cr, Si, V increases its strength under short-time loading but leads to forming of brittle areas in fracture under long time effect of corrosion medium

Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

Science.gov (United States)

Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

2016-12-01

The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

Advances in Energy Conservation of China Steel Industry

Directory of Open Access Journals (Sweden)

Wenqiang Sun

2013-01-01

Full Text Available The course, technical progresses, and achievements of energy conservation of China steel industry (CSI during 1980–2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011–2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years’ research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics.

Advances in energy conservation of China steel industry.

Science.gov (United States)

Sun, Wenqiang; Cai, Jiuju; Ye, Zhu

2013-01-01

The course, technical progresses, and achievements of energy conservation of China steel industry (CSI) during 1980-2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011-2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years' research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics.

The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

Energy Technology Data Exchange (ETDEWEB)

Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

2016-06-17

The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

Irradiation Microstructure of Austenitic Steels and Cast Steels Irradiated in the BOR-60 Reactor at 320°C

Science.gov (United States)

Yang, Yong; Chen, Yiren; Huang, Yina; Allen, Todd; Rao, Appajosula

Reactor internal components are subjected to neutron irradiation in light water reactors, and with the aging of nuclear power plants around the world, irradiation-induced material degradations are of concern for reactor internals. Irradiation-induced defects resulting from displacement damage are critical for understanding degradation in structural materials. In the present work, microstructural changes due to irradiation in austenitic stainless steels and cast steels were characterized using transmission electron microscopy. The specimens were irradiated in the BOR-60 reactor, a fast breeder reactor, up to 40 dpa at 320°C. The dose rate was approximately 9.4x10-7 dpa/s. Void swelling and irradiation defects were analyzed for these specimens. A high density of faulted loops dominated the irradiated-altered microstructures. Along with previous TEM results, a dose dependence of the defect structure was established at 320°C.

High carbon microalloyed martensitic steel with ultrahigh strength-ductility

Energy Technology Data Exchange (ETDEWEB)

Qin, Shengwei; Liu, Yu; Hao, Qingguo [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wang, Ying [School of Mechanical Engineering, Shanghai Dianji University, Shanghai 200245 (China); Chen, Nailu, E-mail: nlchen@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zuo, Xunwei; Rong, Yonghua [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2016-04-29

Based on the idea of rising the mechanical stability of retained austenite by the addition of Si in Fe-Mn based steels, an Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb was designed, then its hot rolled plate was successively tread by normalization process as pretreatment of novel quenching-partitioning-tempering (Q-P-T) process. Product of tensile and elongation (PSE) of 53.94 GPa% were obtained for this high carbon Q-P-T martensitic steel, and the PSE (40.18 GPa%) obtained by the conversion of tensile sample size using Oliver formula still is more excellent PSE than those of other microalloyed advanced high strength steels reported. The microstructural characterization reveals origin of ultrahigh PSE resulting from both the increase of considerable and dispersed carbon enriched retained austenite with relative high mechanical stability in volume fraction and the decrease of brittle twin-type martensite with the sensitivity of notch.

Experimental damage analysis of steels after exploitation loading

Directory of Open Access Journals (Sweden)

B. Augustyniak

2010-06-01

Full Text Available Development of creep damage at elevated temperatures and structural degradation due to plastic deformation at room temperature were assessed using destructive and non-destructive methods in steels commonly applied in power plants (40HNMA, 13HMF and P91. As destructive methods the standard tension tests were carried out after every kind of prestraining. Subsequently, an evolution of the selected tension parameters was taken into account for damage identification. In order to assess a damage development during the creep and plastic deformation the tests for the steels were interrupted for a range of the selected strain magnitudes. The ultrasonic and magnetic techniques were used as the non-destructive methods for damage evaluation. The experimental programme also contained microscopic observations.

Melting of corrosion–resisting steels using air in bath agitation at the end of oxygen blowing

International Nuclear Information System (INIS)

Gizatulin, R A; Valuev, D V; Valueva, A V; Yedesheva, Ch V

2014-01-01

A number of metallurgical plants employ ladle stirring with argon at the end of oxygen blowing during the melting process of corrosion–resisting steels [1, 2]. At the same time, the scarcity and relatively high cost of argon, its low pressure in a shop air pipeline restrain most plants from using argon for corrosion–resisting steel production. Compressed air was used instead of argon to intensify the process of decarbonizing when chromium–nickel stainless steels were made with a 40–ton electric arc furnace at the Kuznetsk Metallurgical Plant

78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

Science.gov (United States)

2013-11-19

... this investigation are flat-rolled, cold-reduced steel products, regardless of chemistry; whether or... 7210.70.6090, 7212.40.1000, 7212.40.5000, 7219.90.0020, 7219.90.0025, 7219.90.0060, 7219.90.0080, 7220.... Results of the DP Analysis f. Export Price g. Normal Value h. Level of Trade i. Affiliated Party...

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

Energy Technology Data Exchange (ETDEWEB)

Choi, So Young; Kim, Jong Do [Korea Maritime and Ocean University, Busan (Korea, Republic of); Kim, Jong Su [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

2015-01-15

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

International Nuclear Information System (INIS)

Choi, So Young; Kim, Jong Do; Kim, Jong Su

2015-01-01

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained

Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

Science.gov (United States)

Wadsworth, Jeffrey

2016-12-01

In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

Energy Technology Data Exchange (ETDEWEB)

Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

2017-06-15

The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Enhancement of strength properties of hot rolled 10KHSND steel

International Nuclear Information System (INIS)

Nasibov, A.G.; Popova, L.V.; Pikulin, S.A.; Globa, N.I.

1989-01-01

To find out the reasons of low hot rolling yield for 10KhSND steel sheets in mechanical properties, titanium effect in the range of 0.008-0.03% concentrations is studied. It is established that the titanium content in a solid solution is conserved within 0.003-0.005%, the rest of titanium is bound to carbonitrides Ti(C, N). It is shown that alloys with 0.025-0.03% titanium content possess the increased values of ultimate and yield strength the necessary level of impact strength and good wealdability. The good steel yield, when the titanium content is sustained at the given level, increases from 40 to 85%

Specification for corrosion-resisting chromium and chromium-nickel steel bare and composite metal cored and stranded arc welding electrodes and welding rods

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for corrosion or heat resisting chromium and chromium-nickel steel electrodes and welding rods. These electrodes and welding rods are normally used for arc welding and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Parameter optimization for steel quenching by C02-laser irradiation

International Nuclear Information System (INIS)

Moryashchev, S.F.; Kislitsyn, A.A.; Kosyrev, F.K.

1984-01-01

The dependence of average absorption factor on maximal temperature of the article surface during quenching by CO 2 -laser irradiation was determined empirically. The calculations of depth of a hardening zone and process productivity in 40 Kh, 4Kh13 steels and Armco-iron with regard to this dependence were conducted

Current status of stainless steel industry and development of stainless steel

International Nuclear Information System (INIS)

Lee, Yong Deuk; Lee, Chan Soo; Kim Kwang Tae

2000-01-01

Stainless steel is not only clean and smooth in its surface, but also it is superior in quality in terms of corrosion resistance and strength. So that, it is widely in use in the field of construction, chemical installations, and other industries. Growth of stainless steel industry started since the steel technology was developed for mass production in 1960s. Since then stainless steel industry grew rapidly on account of diversified development in this field and growth rate went up to 5.8% per year comparable to 2.3% of steel growth. The rapid growth is attributed to significant industry developments in Europe and Japan in the years of 1970s and 1980s. In addition to these the expansion of stainless steel industry in Korea and Taiwan. Presently Korea produces about 120,000 tons of stainless steel and occupies about 8% of international market. This means Korea become the second largest single country in world in stainless steel production. Moreover Korea is to reinforce its domestic production line by affiliating production companies, increasing of production capability, and specializing in types of stainless steel. This paper is to describe activity of material development, and types of stainless steel for industry use. (Hong, J. S.)

On the impact bending test technique for high-strength pipe steels

Science.gov (United States)

Arsenkin, A. M.; Odesskii, P. D.; Shabalov, I. P.; Likhachev, M. V.

2015-10-01

It is shown that the impact toughness (KCV-40 = 250 J/cm2) accepted for pipe steels of strength class K65 (σy ≥ 550 MPa) intended for large-diameter gas line pipes is ineffective to classify steels in fracture strength. The results obtained upon testing of specimens with a fatigue crack and additional sharp lateral grooves seem to be more effective. In energy consumption, a macrorelief with splits is found to be intermediate between ductile fracture and crystalline brittle fracture. A split formation mechanism is considered and a scheme is proposed for split formation.

Formation of Wear Resistant Steel Surfaces by Plasma Immersion Ion Implantation

Science.gov (United States)

Mändl, S.; Rauschenbach, B.

2003-08-01

Plasma immersion ion implantation (PIII) is a versatile and fast method for implanting energetic ions into large and complex shaped three-dimensional objects where the ions are accelerated by applying negative high voltage pulses to a substrate immersed in a plasma. As the line-of-sight restrictions of conventional implanters are circumvented, it results in a fast and cost-effective technology. Implantation of nitrogen at 30 - 40 keV at moderate temperatures of 200 - 400 °C into steel circumvents the diminishing thermal nitrogen activation encountered, e.g., in plasma nitriding in this temperature regime, thus enabling nitriding of additional steel grades. Nitride formation and improvement of the mechanical properties after PIII are presented for several steel grades, including AISI 316Ti (food industry), AISI D2 (used for bending tools) and AISI 1095 (with applications in the textile industry).

Formation of Wear Resistant Steel Surfaces by Plasma Immersion Ion Implantation

International Nuclear Information System (INIS)

Maendl, S.; Rauschenbach, B.

2003-01-01

Plasma immersion ion implantation (PIII) is a versatile and fast method for implanting energetic ions into large and complex shaped three-dimensional objects where the ions are accelerated by applying negative high voltage pulses to a substrate immersed in a plasma. As the line-of-sight restrictions of conventional implanters are circumvented, it results in a fast and cost-effective technology. Implantation of nitrogen at 30 - 40 keV at moderate temperatures of 200 - 400 deg. C into steel circumvents the diminishing thermal nitrogen activation encountered, e.g., in plasma nitriding in this temperature regime, thus enabling nitriding of additional steel grades. Nitride formation and improvement of the mechanical properties after PIII are presented for several steel grades, including AISI 316Ti (food industry), AISI D2 (used for bending tools) and AISI 1095 (with applications in the textile industry)

X-ray spectrum microanalysis of copper and stainless steel surface layer after electroerosion machining

International Nuclear Information System (INIS)

Abdukarimov, Eh.T.; Saidinov, S.Ya.

1989-01-01

The results of experimental investigations of the surface layer of copper and steel 12Kh18N10T after electroerrosion treatment by a rotating tungsten electrode in natural and distilled water are presented. It is established that the quantity of electrode material transferred to the surface of the steel treated grows with the spark discharge energy increase. Tungsten concentration in the surface layer reaches 5-10% with the average depth of penetration 40-50 μm

Possiblity of substituting 12XH3A steel in the manufacture of gears for a Sova motorcycle gearing box

Science.gov (United States)

Abramov, L. M.; Karabanov, V. P.; Abramov, V. L.; Astakhin, A. S.

1996-03-01

The experimental work describes the possibility of substituting the expensive alloying steel 12XH3A for the low-cost material (steel 40X) in manufacturing gears of the motor cycle gearing box. It ban be achieved on the basis of the obtained results and with the help of laser melting treatment of small-alloying steel. We can speak about the dependence of laser melting radiation efficiency on the regimes and procedures. The breakage of the gearing box of the motor cycle 'Sova' may be explained by the low carry ability of its first gearing box gear. This investigation includes the determination of the cause of this problem. One of the most wide spread methods of such decisions is the substitution of the used materials by another. The most important criteria for the new materials are: (1) the increase of mechanical characteristics (solidity, plasticity); (2) the increase of such characteristics as hardness, specific percussive viscosity; (3) the improvement of the technological characteristics; (4) the condencention of the manufacturing expenditures (economical effect). In accordance with these creations some materials (35X, 40X, 20XH, 40XHM steels) were chosen. The best material is 40X steel, because it allows us to treat the gears by laser radiation with the surface melt. Surface melt allows us to produce: (1) martensite structure with high solidity and low percussive viscosity; (2) martensite structure with chrome carbides and high percussive viscosity, but low plasticity; (3) amorphous or monocrystallic structures with the best characteristics. The last structure has the best characteristics because dislocation defects in such material are practically absent. Also, the amorphous surface of the materials is the most interesting. The spirit of the investigation is to define the parameters of production such as radiation power, size of laser spot, and speed of spot.

Evaluation of ultrasound inspection of steel H K-40 tubes used in oil processing plant furnaces; Avaliacao da inspecao ultra-sonica de tubos de aco HK-40 usado em fornos de plantas de processamento de petroleo

Energy Technology Data Exchange (ETDEWEB)

Staszczak, Eduardo Jose; Rebello, Joao Marcos Alcoforado; Riguera, Glaucio [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Lab. de Ensaios Nao-Destrutivos; Martins, Marcus Vinicius M.; Carneval, Ricardo de Oliveira [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2003-06-01

The ultra-sound inspection is usually an alternative to the techniques used for the inspection of tubes of steel H K-40. Even so up to now it was not very analyzed it remains so much to real potentiality of the technique in what it refers to the minimum size of discontinuities for its detection with relationship to the characterization of the size of discontinuities and the respective ultra-sound signal. This work besides reviewing fundamental aspects of the problems of inspection of these tubes tries to relate the form of the ultra-sound signal with the size of the found discontinuities. (author)

Passivating action of an organic inhibitor on the steel of reinforced concrete

Directory of Open Access Journals (Sweden)

Anzola, E.

2003-12-01

Full Text Available An electrochemical evaluation has been made on a concrete mix with an organic inhibitor added, in order to establish its contribution to the formation of a protective film on the steel surface. Concrete cylinders (6" x 3", each with a 3/8" steel bar and two graphite electrodes embedded, with two water/cement ratios (0.40 and 0.55 were used as testing samples. Reinforced steel bars, both chemically cleaned and in the as rolled condition, embedded in salted and unsalted concrete mixes, were used to test if chemical adsorption occurs in each condition. Samples were soaked into brine solution during 365 days as to simulate a sea environment. During exposure period readings of potential, corrosion rate and potentiodynamical cyclic curves were made. It can be concluded that the organic inhibitor needs a low water/cement ratio mix (0.40 in order to react via a chemical adsorption on the steel, being more effective on cleaned surfaces.

El objetivo del trabajo es hacer una evaluación electroquímica para inferir sobre la formación de la película pasivante en la superficie del acero, por parte de un inhibidor orgánico adicionado a la mezcla de concreto. Para esto se elaboraron probetas de concreto armado de 3 x 6 pulgadas con acero de refuerzo de 3/8 pulgadas de diámetro y dos electrodos de grafito en su interior, usando mezclas de relación agua/cemento 0,40 y 0,55; con y sin sal. Se utilizó acero limpiado por medios químicos y también en condiciones normales de uso. Las probetas se colocaron en agua salada durante 365 d, realizándoseles mediciones de potencial, velocidad de corrosión y curvas cíclicas potenciodinámicas. Se puede decir que el inhibidor actúa solo para relaciones agua/cemento de 0,40, observándose mejores resultados en las probetas con acero limpiado, indicando que el estado superficial del acero influye en la reacción de quimiadsorción del inhibidor.

[Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

Science.gov (United States)

Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

2016-02-20

To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

Compactibility of atomized high-speed steel and steel 3 powders

International Nuclear Information System (INIS)

Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

1985-01-01

Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

Microstructural analysis of hot press formed 22MnB5 steel

Science.gov (United States)

Aziz, Nuraini; Aqida, Syarifah Nur; Ismail, Izwan

2017-10-01

This paper presents a microstructural study on hot press formed 22MnB5 steel for enhanced mechanical properties. Hot press forming process consists of simultaneous forming and quenching of heated blank. The 22MnB5 steel was processed at three different parameter settings: quenching time, water temperature and water flow rate. 22MnB5 was processed using 33 full factorial design of experiment (DOE). The full factorial DOE was designed using three factors of quenching time, water temperature and water flow rate at three levels. The factors level were quenching time range of 5 - 11 s, water temperature; 5 - 27°C and water flow rate; 20 - 40 L/min. The as-received and hot press forming processed steel was characterised for metallographic study and martensitic structure area percentage using JEOL Field Emission Scanning Electron Microscopic (FESEM). From the experimental finding, the hot press formed 22MnB5 steel consisted of 50 to 84% martensitic structure area. The minimum quenching time of 8 seconds was required to obtain formed sample with high percentage of martensite. These findings contribute to initial design of processing parameters in hot press forming of 22MnB5 steel blanks for automotive component.

Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

Directory of Open Access Journals (Sweden)

S. Pietrowski

2012-04-01

Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

Unit rupture work as a criterion for quantitative estimation of hardenability in steel

International Nuclear Information System (INIS)

Kramarov, M.A.; Orlov, E.D.; Rybakov, A.B.

1980-01-01

Shown is possible utilization of high sensitivity of resistance to fracture of structural steel to the hardenability degree in the course of hardening to find the quantitative estimation of the latter one. Proposed is a criterion kappa, the ratio of the unit rupture work in the case of incomplete hardenability (asub(Tsub(ih))) under investigation, and the analoguc value obtained in the case of complete hardenability Asub(Tsub(Ch)) at the testing temperature corresponding to the critical temperature Tsub(100(M). Confirmed is high criterion sensitivity of the hardened steel structure on the basis of experimental investigation of the 40Kh, 38KhNM and 38KhNMFA steels after isothermal hold-up at different temperatures, corresponding to production of various products of austenite decomposition

Comparison between steel and lead shieldings for radiotherapy rooms regarding neutron doses to patients

International Nuclear Information System (INIS)

Silva, M.G.; Rebello, W.F.; Andrade, E.R.; Medeiros, M.P.C.; Mendes, R.M.S.; Braga, K.L.; Gomes, R.G.

2015-01-01

The NCRP Report No. 151, Structural Shielding Design and Evaluation for Megavoltage X- and Gamma-Ray Radiotherapy Facilities, considers, in shielding calculations for radiotherapy rooms, the use of lead and/or steel to be applied on bunker walls. The NCRP Report calculations were performed foreseeing a better protection of people outside the radiotherapy room. However, contribution of lead and steel to patient dose should be taken into account for radioprotection purposes. This work presents calculations performed by MCNPX code in analyzing the Ambient Dose Equivalent due to neutron, H *(10) n , within a radiotherapy room, in the patients area, considering the use of additional shielding of 1 TVL of lead or 1 TVL of steel, positioned at the inner faces of walls and ceiling of a bunker. The head of the linear accelerator Varian 2100/2300 C/D was modeled working at 18MeV, with 5 x 5 cm 2 , 10 x 10 cm 2 , 20 x 20 cm 2 , 30 x 30 cm 2 and 40 x 40 cm 2 openings for jaws and MLC and operating in eight gantry's angles. This study shows that the use of lead generates an average value of H *(10) n at patients area, 8.02% higher than the expected when using steel. Further studies should be performed based on experimental data for comparison with those from MCNPX simulation. (author)

Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

Science.gov (United States)

Aslani, Farhad; Nejadi, Shami

2012-09-01

Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

Moving toward the circular economy: the role of stocks in the Chinese steel cycle.

Science.gov (United States)

Pauliuk, Stefan; Wang, Tao; Müller, Daniel B

2012-01-03

As the world's largest CO(2) emitter and steel producer, China has set the ambitious goal of establishing a circular economy which aims at reconciling economic development with environmental protection and sustainable resource use. This work applies dynamic material flow analysis to forecast production, recycling, and iron ore consumption in the Chinese steel cycle until 2100 by using steel services in terms of in-use stock per capita as driver of future development. The whole cycle is modeled to determine possible responses of the steel industry in light of the circular economy concept. If per-capita stock saturates at 8-12 tons as evidence from industrialized countries suggests, consumption may peak between 2015 and 2020, whereupon it is likely to drop by up to 40% until 2050. A slower growing in-use stock could mitigate this peak and hence reduce overcapacity in primary production. Old scrap supply will increase substantially and it could replace up to 80% of iron ore as resource for steel making by 2050. This would require advanced recycling technologies as manufacturers of machinery and transportation equipment would have to shift to secondary steel as well as new capacities in secondary production which could, however, make redundant already existing integrated steel plants.

Effect of operational conditions of electroerosion machining on the surface microgeometry parameters of steels and alloys

International Nuclear Information System (INIS)

Foteev, N.K.

1976-01-01

Studies the influence of pulse duration and a series of operating conditions of a ShGI-40-440 spark-machining generator on changes in the basic surface microgeometry characteristics of components of stainless steel 1Kh18N10T, steel St 45 and hard alloy T14K8. The microgeometry characteristics of spark-machined surfaces differ significantly from the corresponding characteristics of surfaces machined by cutting and vibro-rolling

Investigation of the antibiofilm capacity of peptide-modified stainless steel.

Science.gov (United States)

Cao, Pan; Li, Wen-Wu; Morris, Andrew R; Horrocks, Paul D; Yuan, Cheng-Qing; Yang, Ying

2018-03-01

Biofilm formation on surfaces is an important research topic in ship tribology and medical implants. In this study, dopamine and two types of synthetic peptides were designed and attached to 304 stainless steel surfaces, aiming to inhibit the formation of biofilms. A combinatory surface modification procedure was applied in which dopamine was used as a coupling agent, allowing a strong binding ability with the two peptides. X-ray photoelectron spectroscopy (XPS), elemental analysis, contact angle measurement and surface roughness test were used to evaluate the efficiency of the peptide modification. An antibiofilm assay against Staphylococcus aureus was conducted to validate the antibiofilm capacity of the peptide-modified stainless steel samples. XPS analysis confirmed that the optimal dopamine concentration was 40 µg ml -1 in the coupling reaction. Element analysis showed that dopamine and the peptides had bound to the steel surfaces. The robustness assay of the modified surface demonstrated that most peptide molecules had bound on the surface of the stainless steel firmly. The contact angle of the modified surfaces was significantly changed. Modified steel samples exhibited improved antibiofilm properties in comparison to untreated and dopamine-only counterpart, with the peptide 1 modification displaying the best antibiofilm effect. The modified surfaces showed antibacterial capacity. The antibiofilm capacity of the modified surfaces was also surface topography sensitive. The steel sample surfaces polished with 600# sandpaper exhibited stronger antibiofilm capacity than those polished with other types of sandpapers after peptide modification. These findings present valuable information for future antifouling material research.

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, K.; Nagano, T.; Kozai, N.; Nakashima, S.; Nakayama, S.; Muraoka, S.

1991-01-01

The following conclusions were obtained; (1) At 40degC, the average corrosion rate of SS41 carbon steel in wet bentonite was 0.025 mm/y. This is smaller than the value of 0.042 mm/y obtained in pure water at 40degC. However, at 95degC, the corrosion rate of SS41 carbon steel in wet bentonite was 0.27 mm/y, which is much larger than that in pure water at 95degC. (2) At 95degC, γ-FeO(OH) (lepidocrocite) was formed only in wet bentonite, and it was absent in pure water. Evaporation of moisture resulted in the formation of partial covering of bentonite, which promoted local corrosion. Consequently, γ-FeO(OH) was considered to be formed. (3) In wet bentonite at 95degC, α-Fe 2 O 3 (hematite) can be identified by means of colorimetry. The color of corrosion products is orangish, indicating the contribution of α-Fe 2 O 3 in iron hydroxides. (author)

Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

International Nuclear Information System (INIS)

Flores, Eugenio A.; Olivares, Octavio; Likhanova, Natalya V.; Dominguez-Aguilar, Marco A.; Nava, Noel; Guzman-Lucero, Diego; Corrales, Monica

2011-01-01

Highlights: → N-Alkyl-sodium phthalamates as corrosion inhibitors for industry in acidic medium. → Compounds behaved as mixed type inhibitors and followed Langmuir adsorption isotherm. → Efficiencies were proportional to aliphatic chain length and inhibitor concentration. → Iron complexes and chelates with phthalamates contributed to carbon steel protection. - Abstract: Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42-86% at 25 deg. C and 25-60% at 40 o C. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe +2 complexes and Fe +2 chelates with phthalamates prevented steel from further corrosion.

Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

International Nuclear Information System (INIS)

Balakhovskaya, M.B.; Khusainova, N.A.; Davlyatova, L.N.

1975-01-01

Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at - 40 deg C, while the open-hearth one becomes brittle as early as at - 20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm 2 show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples

The comparative studies of ADI versus Hadfield cast steel wear resistance

Directory of Open Access Journals (Sweden)

Mieczysław Kaczorowski

2011-04-01

Full Text Available The results of comparative studies of wear resistance of ADI versus high manganese Hadfield cast steel are presented. For evaluation ofwear resistance three type of ADI were chosen. Two of them were of moderate strength ADI with 800 and 1000MPa tensile strength whilethe third was 1400MPa tensile strength ADI. The specimens were cut from ADI test YII type casting poured and heat treated in Institute ofFoundry in Krakow. The pin on disc method was used for wear resistance experiment. The specimens had a shape of 40mm long rod withdiameter 6mm. The load and speed were 100N and 0,54m/s respectively. It was concluded that the wear resistance of ADI is comparablewith high manganese cast steel and in case of low tensile grade ADI and is even better for high strength ADI than Hadfield steel.

Hot Ductility Behavior of an 8 Pct Cr Roller Steel

Science.gov (United States)

Wang, Zhenhua; Sun, Shuhua; Shi, Zhongping; Wang, Bo; Fu, Wantang

2015-04-01

The hot ductility of an 8 pct Cr roller steel was determined between 1173 K and 1473 K (900 °C and 1200 °C) at strain rates of 0.01 to 10 s-1 through tensile testing. The fracture morphology was observed using scanning electron microscopy, and the microstructure was examined through optical microscopy and transmission electron microscopy. The dependence of the hot ductility behavior on the deformation conditions, grain size, and precipitation was analyzed. The relationship between the reduction in area and the natural logarithm of the Zener-Hollomon parameter (ln Z) was found to be a second-order polynomial. When ln Z was greater than 40 s-1, the hot ductility was poor and fracture was mainly caused by incompatible deformation between the grains. When ln Z was between 32 and 40 s-1, the hot ductility was excellent and the main fracture mechanism was void linking. When ln Z was below 32 s-1, the hot ductility was poor and fracture was mainly caused by grain boundary sliding. A fine grain structure is beneficial for homogenous deformation and dynamic recrystallization, which induces better hot ductility. The effect of M7C3 carbide particles dispersed in the matrix on the hot ductility was small. The grain growth kinetics in the 8 pct Cr steel were obtained between 1373 K and 1473 K (1100 °C and 1200 °C). Finally, optimized preheating and forging procedures for 8 pct Cr steel rollers are provided.

Ion nitriding in 316=L stainless steel

International Nuclear Information System (INIS)

Rojas-Calderon, E.L.

1989-01-01

Ion nitriding is a glow discharge process that is used to induce surface modification in metals. It has been applied to 316-L austenitic stainless steel looking for similar benefits already obtained in other steels. An austenitic stainless steel was selected because is not hardenable by heat treatment and is not easy to nitride by gas nitriding. The samples were plastically deformed to 10, 20, 40, 50 AND 70% of their original thickness in order to obtain bulk hardening and to observe nitrogen penetration dependence on it. The results were: an increase of one to two rockwell hardness number (except in 70% deformed sample because of its thickness); an increase of even several hundreds per cent in microhardness knoop number in nitrided surface. The later surely modifies waste resistance which would be worth to quantify in further studies. Microhardness measured in an internal transversal face to nitrided surface had a gradual diminish in its value with depth. Auger microanalysis showed a higher relative concentration rate C N /C F e near the surface giving evidence of nitrogen presence till 250 microns deep. The color metallography etchant used, produced faster corrosion in nitrited regions. Therefore, corrosion studies have to be done before using ion nitrited 316-L under these chemicals. (Author)

LAB3 Cosmic Ray Test Stand Analysis of Steel Stack Supports

International Nuclear Information System (INIS)

Cease, H.

1998-01-01

A cosmic ray test stand is being constructed at Lab 3. The stand consists of two stacks of steel plates one resting on top of the other. The top stack is composed of 6 plates of steel making an overall stack size of 34.5-inch x 40-inch x 99-inch. The bottom stack also has 6 layers of plate making an overall size of approximately 49.5-inch x 82-inch x 99-inch. The bottom stack is supported with three support legs. See drawing 3823.000ME-900428 for the individual plate orientation. The minimum support leg size and necessary welds between plates are determined.

The steel scrap age.

Science.gov (United States)

Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

2013-04-02

Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

Cathodic disbonding of organic coatings on submerged steel

Energy Technology Data Exchange (ETDEWEB)

Knudsen, Ole oeystein

1998-12-31

In offshore oil production, submerged steel structures are commonly protected by an organic coating in combination with cathodic protection. The main advantage is that the coating decreases the current demand for cathodic protection. But the coating degrades with time. This thesis studies one of the most important mechanisms for coating degradation in seawater, cathodic disbonding. Seven commercial coatings and two model coatings with various pigmentations have been studied. Parameter studies, microscopy and studies of free films were used in the mechanism investigations. Exposure to simulated North Sea conditions was used in the performance studies. The effect of aluminium and glass barrier pigments on cathodic disbonding was investigated. The mechanism for the effect of the aluminium pigments on cathodic disbonding was also investigated. The transport of charge and oxygen to the steel/coating interface during cathodic disbonding was studied for two epoxy coatings. Cathodic disbonding, blistering and current demand for cathodic protection was measured for nine commercial coatings for submerged steel structures, using the ASTM-G8 standard test and a long term test under simulated North Sea conditions. The relevance of the ASTM-G8 test as a prequalification test was evaluated. 171 refs., 40 figs., 6 tabs.

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Directory of Open Access Journals (Sweden)

Wenning Shen

Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

Corrosion resistance of welded joints in 08Kh22N6T and 08Kh21N6M2T steels made with new electrodes

International Nuclear Information System (INIS)

Sidorkina, Y.S.; Leibzon, V.M.; Mankevich, T.V.; Sidlin, E.A.; Zheltova, G.A.

1986-01-01

This paper examines the corrosion resistance of 08Kh22N6T and 08Kh21N6M2T steels which would make it possible to ensure equal properties of all the zones of the welded joints. The investigations were carried out on the welded joints in the steels produced with new OZL-40 and OZL-41 electrodes and with standard TsL-11 and EA-400/10u electrodes. The chemical compositions of the steels and deposited metal are presented. The tests of the intercrystalline corrosion resistances of the welded joints in the steels in the as-welded condition and after heat treatment showed that the weld metal is not attacked by intercrystalline corrosion. The tests also showed that the welded joints in 08Kh22N6T steel made with the OZL-40 and TsL-11 electrodes are resistant to corrosion in 55% phosphoric acid at 90 C in 1% sulfuric acid, and in 25% formic acid at 80 C. The investigated steels made with the OZL-40 and OZL-41 electrode respectively show that the welded joints are resistant to intercrystalline and general corrosion, have high mechanical and processing properties and the electrodes, and can be used for welding equipment designed for service in alkaline, neutral, and slightly acid media

Surface finishing and levelling of thermomechanically hardened rolled steel

International Nuclear Information System (INIS)

Grosval'd, V.G.; Bashchenko, A.P.; Grishkov, A.I.; Gutnik, M.V.; Kanevskij, B.L.; Nikozov, A.I.; Sedov, N.D.; Prosin, K.A.; Safonov, L.I.

1975-01-01

The finishing of high-strength merchant shapes from alloy steel was tried out under industrial conditions with the equipment of metallurgical plants. After thermomechanical hardening in the production line of the rolling mill, 30KhGSN2A and 40Kh1NVA steel rounds 32 and 31 mm in diameter were straightened on a two-roller straightening machine designed by the All-Union Scientific Research Institute for Metallurgical Machinery (VNII Metmash). This made possible subsequent turning and grinding of the rods. The conditions of straightening, turning and grinding have been worked so as to obtain thermomechanically strengthened and ground rolled products approximating the gauged and ground metal in shape geometry and surface finish. It is shown that the labour-consuming operation of turning can be eliminated by reducing the machining pass of the rolled product, and this lowers the labour required for the finishing operations by 75%. After grinding with 40- and 25-grain abrasive wheels, high strength rolled shapes were obtained with a diameter of 30-0.20 mm and a surface finish of class 6-5 satisfying the technical specifications. (author)

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

Document available in extended abstract form only. Carbon steel canisters were chosen in a number of disposal concepts as reference material for disposal canisters. The corrosion rates of carbon steels in water solution both in aerobic and anaerobic conditions are well known, but only scarce data are available for corrosion behaviour of carbon steels in contact with bentonite. A special apparatus, which enables to measure corrosion rate of carbon steels under conditions simulating conditions in a repository, namely in contact with bentonite under high pressure and elevated temperatures was therefore prepared to study: - Corrosion rate of carbon steels in direct contact with bentonite in comparison with corrosion rate of carbon steels in synthetic bentonite pore water. - Influence of corrosion products on bentonite. The apparatus is composed of corrosion chamber containing a carbon steel disc in direct contact with compacted bentonite. Synthetic granitic water is above compacted bentonite under high pressure (50 - 100 bar) to simulate hydrostatic pressure in a repository. The experiments can be carried out under various temperatures. Bentonites used for experiments were Na-type of bentonite Volclay KWK 80 - 20 and Ca-Mg Czech bentonite from deposit Rokle. Before adding water into corrosion system the corrosion chamber was purged by nitrogen gas. The saturation of bentonite and corrosion rate were monitored by measuring consumption of water, pressure increase caused by swelling pressure of bentonite and by generation of hydrogen. Corrosion rate was also determined after corrosion experiments from weight loss of samples. The results of experiments show that the corrosion behaviour of carbon steels in contact with bentonite is very different from corrosion of carbon steels in water simulating bentonite pore water solution. The corrosion rates of carbon steel in contact with bentonite reached after 30 days of corrosion the values approaching 40 mm/yr contrary to values

Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion

Science.gov (United States)

Topolska, S.; Łabanowski, J.

2017-08-01

Stainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have good crack resistance at temperatures up to approximately -40°C. The steels containing approximately 22% Cr, 5% Ni, 3% Mo and 0.2% N crystallizes as a solid solution δ, partially transforming from the temperature of about 1200°C to 850°C into the phase α. The stable structure of considered steels, at temperatures above 850°C, is ferrite, and at lower temperatures the mixture of phase γ+α +σ. The two-phase structure α+γ the duplex steel obtains after hyperquenching at the temperature of stability of the mixture of α+γ phases, and the share of the phases depends on the hyper quenching attributes. Hyperquenching in water, with a temperature close to 1200°C, ensures the instance in the microstructure of the steel a large share of ferrite and a small share of the high chromium austenite. This causes the increase of strength properties and reducing the plasticity of the steel and its resistance ability to cracking and corrosion. Slower cooling from the mentioned temperature, for example in the air, enables the partial transformation of the a phase into the γ one (α → γ) and increasing the share of austenite in the steel structure. It leads to improvement of plasticity properties. In the paper are presented the results of investigations of heteronymous welded joints of duplex steel and austenitic one. The results include the relation between the chemical composition of steels and their weldability.

On the balanced composition of the unkilled steel

International Nuclear Information System (INIS)

Urazgil'deev, A.Kh.

1977-01-01

A investigation of a ''balanced'' composition of a molten Fe-C-O system, which is distinguished by an invariable concentration of carbon and oxygen in the molten phase, has shown that the composition of the balanced melt will depend on the content of manganese in boiling steel, as the introduction into the system of small amounts of manganese shifts the position of the maximum point of the Fe-C-O system toward higher carbon concentrations. Solidification of melts containing more carbon than the balanced melts results in an enrichment of the molten phase in carbon and its impoverishment in oxygen. Manganese raises the concentration of carbon in the balanced composition. For a common content of manganese in a boiling steel of 0.30 to 0.40%, that of C in the balanced composition is approximately 0.10%

Microscale-calibrated modeling of the deformation response of dual-phase steels

International Nuclear Information System (INIS)

Chen, Peng; Ghassemi-Armaki, Hassan; Kumar, Sharvan; Bower, Allan; Bhat, Shrikant; Sadagopan, Sriram

2014-01-01

A combination of micropillar compression tests and microstructure-based numerical simulations were used to determine the flow strength and strain rate partitioning in uniaxial tension in two commercial low-carbon dual-phase sheet steels, DP980 (0.09% C–2.15% Mn–0.60% Si (wt.%)) and DF140T (0.15% C–1.45% Mn–0.30% Si (wt.%)). The two steels have different microstructures, with the martensite volume fraction in DP980 being ∼60%, compared to ∼40% in DF140T. Nevertheless, they exhibit similar uniaxial stress–strain behavior. To determine the microstructural origin of this behavior, micropillar compression specimens from ferrite and martensitic phases in both steels were deformed in uniaxial compression to obtain their individual response. A microstructure-based crystal plasticity model that accounts for non-Schmid behavior in the ferrite phase and contains a detailed description of the hierarchical microstructure of martensite was developed and material parameters were determined by fitting model predictions to the micropillar compression data. The crystal plasticity model was then used to predict the flow stress and strain rate partitioning during uniaxial tensile deformation of the two steels. The ferrite phase in the two steels was found to have similar flow strength. In contrast, the flow stress of martensite in DF140T was found to be approximately twice that in DP980. This strength difference is offset by the difference in martensite volume fraction in the two steels, resulting in nearly identical uniaxial tensile behavior. The strain rate partitioning and interfacial stress distributions in the two steels differ significantly, however, and have important implications on their tensile ductility

Chemical coloring on stainless steel by ultrasonic irradiation.

Science.gov (United States)

Cheng, Zuohui; Xue, Yongqiang; Ju, Hongbin

2018-01-01

To solve the problems of high temperature and non-uniformity of coloring on stainless steel, a new chemical coloring process, applying ultrasonic irradiation to the traditional chemical coloring process, was developed in this paper. The effects of ultrasonic frequency and power density (sound intensity) on chemical coloring on stainless steel were studied. The uniformity of morphology and colors was observed with the help of polarizing microscope and scanning electron microscopy (SEM), and the surface compositions were characterized by X-ray photoelectric spectroscopy (XPS), meanwhile, the wear resistance and the corrosion resistance were investigated, and the effect mechanism of ultrasonic irradiation on chemical coloring was discussed. These results show that in the process of chemical coloring on stainless steel by ultrasonic irradiation, the film composition is the same as the traditional chemical coloring, and this method can significantly enhance the uniformity, the wear and corrosion resistances of the color film and accelerate the coloring rate which makes the coloring temperature reduced to 40°C. The effects of ultrasonic irradiation on the chemical coloring can be attributed to the coloring rate accelerated and the coloring temperature reduced by thermal-effect, the uniformity of coloring film improved by dispersion-effect, and the wear and corrosion resistances of coloring film enhanced by cavitation-effect. Ultrasonic irradiation not only has an extensive application prospect for chemical coloring on stainless steel but also provides an valuable reference for other chemical coloring. Copyright © 2017 Elsevier B.V. All rights reserved.

Plasma nitriding of steels

CERN Document Server

Aghajani, Hossein

2017-01-01

This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

Steel

International Nuclear Information System (INIS)

Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

1977-01-01

Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

Effect of nanoprecipitates and grain size on the mechanical properties of advanced structural steels

International Nuclear Information System (INIS)

Suarez, M.A.; Alvarez-Perez, M.A.; Alvarez-Fregoso, O.; Juarez-Islas, J.A.

2011-01-01

Highlights: → The composition of the steel responded positively to the thermomechanical processing. → Yield strength was increased due to micrometric grain size of 2.2 μm. → Mechanical properties were improved due to nanometric precipitates of 5 nm. → Yield strength values of the API steel were improved up to 877.9 MPa. - Abstract: The microstructure and nanometric precipitates present in advanced structured steel have been studied by high resolution transmission electron microscopy equipped with energy dispersion X-ray microanalysis, in order to relate the nanometric precipitates and grain size with the improvement of the yield strength value of the API steel. The microstructure and nanometric precipitates of the advanced steel were obtained by a combination of thermo-mechanical controlled hot rolling and accelerated cooling procedures. The API steel composition consisted of hot rolled Nb-Ti microalloyed with: 0.07C, 1.40Mn, 0.24Si, 0.020Al, 0.009P, 0.001S, 0.05Mo, 0.5Cr, 0.05Nb, 0.25Ni, 0.10Cu, 0.012Ti, 0.05N in wt%. As a result, this hot rolled steel tested at a strain rate of 5 x 10 -3 s -1 showed an improved yield strength from 798 MPa to 878 MPa due to the micrometric grain size of 2.2 μm and to the nanometric precipitates with a size of around 5 nm in the microstructure of the steel studied.

Tool steels

DEFF Research Database (Denmark)

Højerslev, C.

2001-01-01

On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

Experimental verification of the statistical theories of scaling factor effect in fatigue fracture of steel

International Nuclear Information System (INIS)

Svistun, R.P.; Babej, Yu.I.; Tkachenko, N.N.

1976-01-01

Statistical theories of the scale effect in the fatigue failure of 40KH18N9T, 10 and 20 steels have been verified. The theories are shown to be not invariably suitable for a satisfactory exlanation of the fatigue strength of the samples with respect to their dimensions. One of the main reasons for displaying the scale effect in the process of steel fatigue is the sample self-heating, i.e. a temperature factor which in many cases overlaps a statistical one

Experimental verification of the statistical theories of scaling factor effect in fatigue fracture of steel

Energy Technology Data Exchange (ETDEWEB)

Svistun, R P; Babei, Yu I; Tkachenko, N N [AN Ukrainskoj SSR, Lvov. Fiziko-Mekhanicheskij Inst.; L' vovskij Lesotekhnicheskij Inst. (Ukrainian SSR))

1976-01-01

Statistical theories of the scale effect in the fatigue failure of 40KH18N9T, 10 and 20 steels have been verified. The theories are shown to be not invariably suitable for a satisfactory exlanation of the fatigue strength of the samples with respect to their dimensions. One of the main reasons for displaying the scale effect in the process of steel fatigue is the sample self-heating, i.e. a temperature factor which in many cases overlaps a statistical one.

Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

Directory of Open Access Journals (Sweden)

Krajci, L.

2004-06-01

Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

Comparison between steel and lead shieldings for radiotherapy rooms regarding neutron doses to patients

Energy Technology Data Exchange (ETDEWEB)

Silva, M.G.; Rebello, W.F.; Andrade, E.R.; Medeiros, M.P.C.; Mendes, R.M.S.; Braga, K.L.; Gomes, R.G., E-mail: eng.cavaliere@gmail.com, E-mail: ggrprojetos@gmail.com [Instituto Militar de Engenharia (IME), Rio de Janeiro, RJ (Brazil). Secao de Engenharia Nuclear; Silva, A.X., E-mail: ademir@con.ufrj.br [Coordenacao dos Programas de Pos-Graduacao em Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil)

2015-07-01

The NCRP Report No. 151, Structural Shielding Design and Evaluation for Megavoltage X- and Gamma-Ray Radiotherapy Facilities, considers, in shielding calculations for radiotherapy rooms, the use of lead and/or steel to be applied on bunker walls. The NCRP Report calculations were performed foreseeing a better protection of people outside the radiotherapy room. However, contribution of lead and steel to patient dose should be taken into account for radioprotection purposes. This work presents calculations performed by MCNPX code in analyzing the Ambient Dose Equivalent due to neutron, H *(10){sub n}, within a radiotherapy room, in the patients area, considering the use of additional shielding of 1 TVL of lead or 1 TVL of steel, positioned at the inner faces of walls and ceiling of a bunker. The head of the linear accelerator Varian 2100/2300 C/D was modeled working at 18MeV, with 5 x 5 cm{sup 2}, 10 x 10 cm{sup 2}, 20 x 20 cm{sup 2}, 30 x 30 cm{sup 2} and 40 x 40 cm{sup 2} openings for jaws and MLC and operating in eight gantry's angles. This study shows that the use of lead generates an average value of H *(10){sub n} at patients area, 8.02% higher than the expected when using steel. Further studies should be performed based on experimental data for comparison with those from MCNPX simulation. (author)

Instrumental photoactivation analysis of some elements in steel

International Nuclear Information System (INIS)

Galatanu, V.; Timus, D.; Catana, D.

1985-01-01

Photoactivation determination of Cr, Ni and Mo had been performed in large representative samples of steel. The disc samples (40 mm diameter and 3,5 mm thickness) were irradiated in the bremstrahlung beam of a 25 MeV betatron, at 0.5 m from the Pt target in order to insure a fairly uniform irradiation. The gamma-rays were detected with a 40 cm Ge(Li) detector coupled to an IR 90 programmable analyser. The concentration determined were between 0,1% and 9% for Ni, 0,4% and 18% for Cr and 0,05% and 1,50% for Mo. The accuracy of the determinations was 10% for lower consentrations and 3% for higher concentrations

Substitution of modified 9 Cr-1 Mo steel for austentic stainless steels

International Nuclear Information System (INIS)

Sikka, V.K.

1982-04-01

This report describes the current program to develop a high-strength ferritic-martensitic steel. The alloy is essentially Fe-9% Cr-1% Mo with small additions of V and Nb and is known as modifed 9 Cr-1 Mo steel. Its elevated-temperature properties and design allowable stresses match those of type 304 stainless steel for temperatures up to 600 0 C and exceed those of other ferritic steels by factors of 2 to 3. The improved strength of this alloy permits its use in place of stainless steels for many applications

Weldability of Stainless Steels

International Nuclear Information System (INIS)

Saida, Kazuyoshi

2010-01-01

It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

Energy Technology Data Exchange (ETDEWEB)

Balakhovskaya, M B; Khusainova, N A; Davlyatova, L N [Vsesoyuznyj Nauchno-Issledovatel' skij Teplotekhnicheskij Inst., Moscow (USSR)

1975-12-01

Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at /sup -/40 deg C, while the open-hearth one becomes brittle as early as at /sup -/20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm/sup 2/ show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples.

Influence of bacteria and bacterial activity on the evolution of the free corrosion potentials of stainless steels in natural seawater

International Nuclear Information System (INIS)

Dupont, I.

1996-10-01

The free corrosion potential of a stainless steel under seawater increases. This increase depends of a lot of parameters, among them is found in particular: the temperature, the presence of molecular oxygen and the microorganisms. The aim of this work is to describe the role of the sea bacteria and of their activities on the increase of this potential. Stainless steel test-pieces have been put in natural seawater at different temperatures and their corrosion potential determined. It has been shown that the potential increases at 20 C but not at 40 C. The marine bacteria, present in seawater and fixed on the test-pieces at 20 and 40 C have been quantified by epi-fluorescence microscopy. The number of bacteria fixed at these two temperatures are similar. A sample of bacteria has been cut off on test-pieces and in seawater at 20 and 40 C. Their phenotypic analysis has allowed to classify them by numerical taxonomy in different phenons and by their metabolic spectra, it has been possible to distinguish the bacteria fixed at 20 C and those fixed at 40 C. The presence of an important bio-film at 40 C in the absence of a change of potential shows that the fixation of bacteria on stainless steel, if it is necessary, is not a sufficient condition for the starting of this phenomenon. The addition of a microbial enzyme in sterile seawater, the glucose oxidase, catalyzing the oxygen reduction in presence of glucose leads to an increase of the potential. The formation of hydrogen peroxide and the decrease of the pH of the medium seem responsible of this phenomenon. All these results have led us to propose a mechanism clarifying the increase of the potential of stainless steel in natural seawater. (O.M.)

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Science.gov (United States)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

Compresibility and sinterability of HCx PM steel diluted with stainless steels

Directory of Open Access Journals (Sweden)

Elena Gordo

2003-12-01

Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

Preliminary studies on steel slag as a substitute for coarse aggregate on concrete

Directory of Open Access Journals (Sweden)

Karolina Rahmi

2017-01-01

Full Text Available The development of science and technology in the field of construction that is rapidly increasing, is always followed by the growing community needs for infrastructure facilities, such as buildings, bridges and other construction. One of the key element in that development is concrete. Due to the rapid development of science and technology in the field of construction, it’s required a building material which has better advantage than the materials of the existing building. To obtain a better building materials, one alternative is the use of waste as aggregate in concrete mixture. In this study the authors using waste steel waste (steel slag as a substitute for coarse aggregate. Steel slag used is steel waste from PT. Growth Sumatra Industry. The gravel substitution variations is 0%, 15%, and 25% and the testing was done by the slump test, compressive strength and flexural strength of concrete. From the test results obtained optimum compressive strength variation occurs in 25% substitution of steel slag gravel amounted to 40.481 MPa, whereas for the optimum bending capacity contained in variations of 25% substitution of steel slag gravel amounted to 19.592 N / mm2. And for optimum slump value obtained on the variation of normal concrete. This shows the workability of the concrete normally higher than the other variation.

ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

Directory of Open Access Journals (Sweden)

I. O. Vakulenko

2014-04-01

exist with inhomogeneous position of crystalline structure defects and, primarily, dislocations. Practical value. Increase of carbon content from 0.65 to 0.7%, in the conditions of cyclic loading of steel with the structure of lamellar pearlite is accompanied by the fatigue durability increase approximately on 40%. The increase of carbon content in steel accelerates transition from the stage of forming the convertible damages of internal structure to irreversible ones that is confirmed by the increase of angular coefficient of French curves.

Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

Directory of Open Access Journals (Sweden)

A. Verma

2010-06-01

Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

Multiaxial elastoplastic cyclic loading of austenitic 316L steel

Czech Academy of Sciences Publication Activity Database

Mazánová, Veronika; Polák, Jaroslav; Škorík, Viktor; Kruml, Tomáš

2017-01-01

Roč. 11, č. 40 (2017), s. 162-169 ISSN 1971-8993 R&D Projects: GA ČR(CZ) GA13-23652S; GA MŠk LM2015069; GA MŠk(CZ) LQ1601; GA ČR GA15-08826S Institutional support: RVO:68081723 Keywords : 316L steel * Crack initiation * Cyclic stress-strain curve * Multiaxial cyclic loading Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis

Recommendations on X80 steel for the design of hydrogen gas transmission pipelines

International Nuclear Information System (INIS)

Briottet, L.; Batisse, R.; De Dinechin, G.; Langlois, P.; Thiers, L.

2012-01-01

By limiting the pipes thickness necessary to sustain high pressure, high-strength steels could prove economically relevant for transmitting large gas quantities in pipelines on long distance. Up to now, the existing hydrogen pipelines have used lower-strength steels to avoid any hydrogen embrittlement. The CATHY-GDF project, funded by the French National Agency for Research, explored the ability of an industrial X80 grade for the transmission of pressurized hydrogen gas in large diameter pipelines. This project has developed experimental facilities to test the material under hydrogen gas pressure. Indeed, tensile, toughness, crack propagation and disc rupture tests have been performed. From these results, the effect of hydrogen pressure on the size of some critical defects has been analyzed allowing proposing some recommendations on the design of X80 pipe for hydrogen transport. Cost of Hydrogen transport could be several times higher than natural gas one for a given energy amount. Moreover, building hydrogen pipeline using high grade steels could induce a 10 to 40% cost benefit instead of using low grade steels, despite their lower hydrogen susceptibility. (authors)

Influence of alloying elements on the corrosion properties of shape memory stainless steels

International Nuclear Information System (INIS)

Della Rovere, C.A.; Alano, J.H.; Silva, R.; Nascente, P.A.P.; Otubo, J.; Kuri, S.E.

2012-01-01

Highlights: ► The corrosion properties of three Fe–Mn–Si–Cr–Ni–(Co) shape-memory stainless steels (SMSSs) were compared with those of a type 304 (SS 304) austenitic stainless steel. ► A considerably high Si content (about 40 at%) is present in the anodic passive films formed on SMSSs in 0.5 M H 2 SO 4 solution. ► The high protectiveness of the anodic passive film formed on SMSSs in 0.5 M H 2 SO 4 solution results from a protective film consisting of a (Fe, Cr)–mixed silicate. ► The SMSSs exhibited higher corrosion resistance than SS 304 in highly oxidizing environments. ► The SMSSs showed poor corrosion resistance in 3.5% NaCl solution compared to that of SS 304. - Abstract: The corrosion properties of three Fe–Mn–Si–Cr–Ni–(Co) shape memory stainless steels were studied based on X-ray photoelectron spectroscopy (XPS) analyses, immersion and polarization tests. The test results were compared with those of a type 304 austenitic stainless steel. The XPS analyses indicated substantial Si content in the anodic passive films formed on shape memory stainless steels in sulfuric acid solution and that the high protectiveness of these films results from a protective film consisting of a (iron, chromium)–mixed silicate. The corrosion rate of the shape memory stainless steels in boiling nitric acid solution was lower than that of austenitic stainless steel. The high silicon content was found to play an important role in the corrosion behavior of these shape memory alloys in highly oxidizing environments. Due to their high manganese content, the shape memory stainless steels showed poor corrosion behavior in 3.5% sodium chloride solution when compared with austenitic stainless steel.

Influence of Prior Fatigue Cycling on Creep Behavior of Reduced Activation Ferritic-Martensitic Steel

Science.gov (United States)

Sarkar, Aritra; Vijayanand, V. D.; Parameswaran, P.; Shankar, Vani; Sandhya, R.; Laha, K.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

2014-06-01

Creep tests were carried out at 823 K (550 °C) and 210 MPa on Reduced Activation Ferritic-Martensitic (RAFM) steel which was subjected to different extents of prior fatigue exposure at 823 K at a strain amplitude of ±0.6 pct to assess the effect of prior fatigue exposure on creep behavior. Extensive cyclic softening that characterized the fatigue damage was found to be immensely deleterious for creep strength of the tempered martensitic steel. Creep rupture life was reduced to 60 pct of that of the virgin steel when the steel was exposed to as low as 1 pct of fatigue life. However, creep life saturated after fatigue exposure of 40 pct. Increase in minimum creep rate and decrease in creep rupture ductility with a saturating trend were observed with prior fatigue exposures. To substantiate these findings, detailed transmission electron microscopy studies were carried out on the steel. With fatigue exposures, extensive recovery of martensitic-lath structure was distinctly observed which supported the cyclic softening behavior that was introduced due to prior fatigue. Consequently, prior fatigue exposures were considered responsible for decrease in creep ductility and associated reduction in the creep rupture strength.

Characterization of aluminum/steel components from recycled swarf using the powder metallurgy as technique

International Nuclear Information System (INIS)

Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

2009-01-01

Full text: The powder metallurgy process consists to produce metallic or ceramic components through pressure in a powder mass. These components will be submitted to a sintering temperature in order to consolidate them and then improve their mechanical proprieties. The industry is responsible for the swarf generation from different manufacture process. This paper has main goal the reutilization of aluminum and steel swarf using the powder metallurgy as technique. The methodology used in this work consists to compact Al 6060 plus steel SAE 1045 as reinforce material at 250MPa, 400MPa and 600MPa. The composition about these compacted will be 30%, 40%, 50% of steel into aluminum matrix. In this way will be analyze the hardness as function of the compressibility and quantity of steel. The samples will be processed at 500°C during 45 minutes using a resistive furnace in a hydrogen atmosphere. Micrographs of the sintered samples will be obtained by using a Scanning Electron Microscope and Optic Microscope. X-rays diffraction will be also used to characterize the phases found to due diffusivity between the steel and aluminum. (author)

Requirements to cuban reinforcing steel under seismic demand; Exigencias al acero de refuerzo cubano ante la demanda sismica

Energy Technology Data Exchange (ETDEWEB)

Frometa Salas, Z. P.; Villalonga Vianez, J. A.

2009-07-01

The behaviour of steel manufactured according to the Cuban standard NC 7:02 is studied, in order to evaluate about the conformance to requirements of the seismic design. Steel bars of Grade G-40 and G-60, of all commercial diameters between 10 and 32 mm, were test with this purpose. An experimental program was developed, that include dimensional verifications, tensile testing, ben and rebend, hardness testing and chemical composition tests. The results showed that steel bars satisfy geometric and tensile requirements of Cuban standard, however, some tested samples fulfill the demands that establish some codes about the required ductility to adequate perform of building of reinforced concrete where prevalence the earthquake. Conclusions about the necessity to consider in the future Cuban standard, special requirements to steel that assist the necessities of the earthquake engineering. Proposals are suggested to guarantee the ductile behaviour of the steel of national production. (Author)

Interaction model of steel ladle of continuous caster in steel works

Directory of Open Access Journals (Sweden)

Huang Bang Fu

2016-01-01

Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

SCC-induced failure of a 304 stainless steel pipe

International Nuclear Information System (INIS)

Tapping, R.L.; Disney, D.J.; Szostak, F.J.

1993-01-01

On 1991 January 12, a 304 Stainless Steel (SS) suction line in the AECL-Research NRU reactor failed, shutting down the reactor for approximately 12 months. The pipe, a 32 mm schedule 40 304 stainless steel line exposed to D 2 O at temperatures ≤35 degrees C had been in service for approximately 20 years, although no manufacturing data or composition specifications were available. The failure and resultant leak resulted in a small loss of D 2 O moderator from the reactor vessel. The pipe cracked approximately 180 degrees C around the circumference of a weld. This failure was unexpected and hense a thorough metallographic examination was carried out on the failed section, on the rest of the line (Line 1212), and on representative samples from the rest of the reactor in order to assess the integrity of the remaining piping

Age-hardening susceptibility of high-Cr ODS ferritic steels and SUS430 ferritic steel

Energy Technology Data Exchange (ETDEWEB)

Chen, Dongsheng, E-mail: chen.dongsheng85@gmail.com [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko; Han, Wentuo; Je, Hwanil [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan)

2015-10-15

Highlights: • The role of oxide particles in α/α′ phase decomposition behavior; microstructure of phase decomposition observed by TEM. • The characteristics of ductility loss caused by age-hardening. • Correlation of phase decomposition and age-hardening explained by dispersion strengthened models. • Age-hardening susceptibility of ODS steels and SUS430 steel. - Abstract: The effect of aging on high-Cr ferritic steels was investigated with focusing on the role of oxide particles in α/α′ phase decomposition behavior. 12Cr-oxide dispersion strengthened (ODS) steel, 15Cr-ODS steel and commercial SUS430 steel were isothermally aged at 475 °C for up to 10,000 h. Thermal aging caused a larger hardening in SUS430 than 15Cr-ODS, while 12Cr-ODS showed almost no hardening. A characteristic of the ODS steels is that the hardening was not accompanied by the significant loss of ductility that was observed in SUS430 steel. After aging for 2000 h, SUS430 steel shows a larger ductile–brittle transition temperature (DBTT) shift than 15Cr-ODS steel, which suggests that the age-hardening susceptibility is lower in 15Cr-ODS steel than in conventional SUS430 steel. Thermal aging leaded to a large number of Cr-rich α′ precipitates, which were confirmed by transmission electron microscopy (TEM). Correlation of age-hardening and phase decomposition was interpreted by Orowan type strengthening model. Results indicate that oxide particles cannot only suppress ductility loss, but also may influence α/α′ phase decomposition kinetics.

Characterization of the behavior under impact loading of a maraging steel strengthened by nano-precipitates

Science.gov (United States)

Lach, E.; Redjaïmia, A.; Leitner, H.; Clemens, H.

2006-08-01

Nanometer-sized precipitates are responsible for the high strength of steel alloys well known as maraging steels. The term maraging relates to aging reactions in very low-carbon martensitic steels. Due to precipitation hardening 0.2% yield stress values of up to 2.4 GPa can be achieved. The class of stainless maraging steels exhibits an excellent combination of very high strength and hardness, ductility and toughness, combined with good corrosion resistance. In many applications like crash worthiness or ballistic protection the materials are loaded at high strain-rates. The most important characteristic of material behavior under dynamic load is the dynamic yield stress. In this work compression tests had been conducted at strain-rates in the order of 5 x 10 - 3 s - 1 up to 3 x 103 s - 1 to study the materials behaviour. Additionally high dynamic compression tests had been performed in the temperature range from -40circC up to 300circC.

Redemption of asthma pharmaceuticals among stainless steel and mild steel welders

DEFF Research Database (Denmark)

Kristiansen, Pernille; Jørgensen, Kristian Tore; Hansen, Johnni

2015-01-01

PURPOSE: The purpose was to examine bronchial asthma according to cumulative exposure to fume particulates conferred by stainless steel and mild steel welding through a proxy of redeemed prescribed asthma pharmaceuticals. METHODS: A Danish national company-based historical cohort of 5,303 male ever...... was estimated by combining questionnaire data on welding work with a welding exposure matrix. The estimated exposure accounted for calendar time, welding intermittence, type of steel, welding methods, local exhaustion and welding in confined spaces. Hazard ratios (HRs) with 95 % confidence intervals (CIs) were...... nonsignificant increased rate of redemption of asthma medicine was observed among high-level exposed stainless steel welders in comparison with low-level exposed welders (HR 1.54, 95 % CI 0.76-3.13). This risk increase was driven by an increase risk among non-smoking stainless steel welders (HR 1.46, 95 % CI 1...

77 FR 263 - Certain Cut-To-Length Carbon-Quality Steel Plate From Italy and Japan: Revocation of Antidumping...

Science.gov (United States)

2012-01-04

... physical description, and in which the chemistry quantities do not equal or exceed any one of the levels...- alloying levels of elements such as chromium, copper, niobium, titanium, vanadium, and molybdenum. Steel....3000, 7210.90.9000, 7211.13.0000, 7211.14.0030, 7211.14.0045, 7211.90.0000, 7212.40.1000, 7212.40.5000...

[Prevalence and influence factors of hypertension among the workers exposed to noise in steel making and steel rolling workshop of an iron and steel plant].

Science.gov (United States)

Li, Yanhong; Chen, Guoshun; Yu, Shanfa

2015-05-01

To investigate the prevalence and influence factors of hypertension among the workers exposed to noise in steel making and steel rolling workshop of an iron and steel plant. Using cluster sampling method, 3 150 workers exposed to noise participated in this study. According to do questionnaire survey and blood pressure measurement, 2 924 workers were tested, among which 1 313 workers were from steel making workshop and 1 611 workers were from steel rolling workshop. The relationships between different demographic characteristics, different habits, and different cumulative noise exposures of workers exposed to noise and hypertension were analyzed. For the hypertension prevalence rate, the total prevalence rate was 27.43% (802/2 924), the male was higher than the female (29.88 % (753/2 520) vs 12.13% (49/404), χ² = 55.13, P married ones were higher than the unmarried (29.84% (718/2 406) vs 16.22% (84/518), χ² = 39.76, P vs 24.61% (364/1 479), χ² = 11.93, P = 0.001), drinking ones were higher than the no drinking (31.53% (541/1 716) vs 21.61% (261/1 208), χ² = 35.05, P < 0.001). The hypertension prevalence rates among the subjects with education background in junior high school and below, high school (secondary) and university and above were separately 44.96%(125/278), 29.95%(455/1 519) and 19.70%(222/1 127) (χ² = 81.65, P < 0.001), among cumulative exposure groups 77-89, 90-94, 95-99, 100-104 and 105-113 were separately 8.43% (14/166), 14.48% (53/366), 24.28% (297/1 223), 36.65% (335/914) and 40.39%(103/255) (χ² = 127.58, P < 0.001). Multivariate logistic regression analysis showed that workers who exposed to cumulative noise in 95-99, 100-104 and 105-113 dB(A) ·year had the higher risk of hypertension, the OR (95%CI) were 1.84 (95% CI: 1.35-2.51), 1.74 (95% CI: 1.24-2.45) and 1.68 (95% CI: 1.09-2.58). Drinking (OR = 1.60, 95% CI: 1.32-1.95) and BMI ≥ 24.0 kg/m² (OR = 1.26, 95% CI: 1.22-1.30) were the risk factors for hypertension as well. Cumulative

The effect of reduced oxygen content powder on the impact toughness of 316 steel powder joined to 316 steel by low temperature HIP

International Nuclear Information System (INIS)

Lind, Anders; Sundstroem, Johan; Peacock, Alan

2005-01-01

During the manufacture of the blanket modules, 316L steel powder is simultaneously consolidated and joined to tubes and blocks of 316L materials by hot isostatic pressing (HIP). The high processing temperature can detrimentally increase the grain size of the water-cooling tubes in the structure and the blocks reducing their strength. It is well known [L. Arnberg, A. Karlsson, Influence of powder surface oxidation on some properties of a HIPed martensitic chromium steel, Int. J. Powder Metall. 24 (2) (1988) 107-112] that surface oxides on the powder particles negatively influence the impact toughness of material and joints consolidated in this way. At a high HIP temperature, the oxides are at least partly transformed, thereby improving the impact toughness [L. Nyborg, I. Olefjord, Surface analysis of PM martensitic steel before and after consolidation. Part 2. Surface analysis of compacted material, Powder Metall. 31 (1) (1988) 40-44]. In order to get acceptable mechanical properties of materials produced at a low HIP temperature, the oxygen content on the powder surfaces needs to be reduced. In order to study the effect of reducing the powder oxygen content, it was reduced and the results were compared to those of specimens with ordinary oxygen content. The effect on the impact toughness and the tensile strength of low temperature (1020 and 1060 deg. C) HIP joints between steel blocks and powder consolidated material with low and ordinary oxygen content was measured

Corrosion resistance of Zn-Co-Fe alloy coatings on high strength steel

NARCIS (Netherlands)

Lodhi, Z.F.; Mol, J.M.C.; Hovestad, A.; Hoen-Velterop, L. 't; Terryn, H.; Wit, J.H.W.de

2009-01-01

The corrosion properties of electrodeposited zinc-cobalt-iron (Zn-Co-Fe) alloys (up to 40 wt.% Co and 1 wt.% Fe) on steel were studied by using various electrochemical techniques and compared with zinc (Zn) and cadmium (Cd) coatings in 3.5% NaCl solution. It was found that with an increase in Co

Development and Technology of Large Thickness TMCP Steel Plate with 390MPA Grade Used for Engineering Machinery

Science.gov (United States)

Wang, Xiaoshu; Zhang, Zhijun; Zhang, Peng

Recently, with the rapid upgrading of the equipment in the steel Corp, the rolling technology of TMCP has been rapidly developed and widely applied. A large amount of steel plate has been produced by using the TMCP technology. The TMCP processes have been used more and more widely and replaced the heat treatment technology of normalizing, quenching and tempering heat process. In this paper, low financial input is considered in steel plate production and the composition of the steel has been designed with low C component, a limited alloy element of the Nb, and certain amounts of Mn element. During the continuous casting process, the size of the continuous casting slab section is 300 mm × 2400 mm. The rolling technology of TMCP is controlled at a lower rolling and red temperature to control the transformation of the microstructure. Four different rolling treatments are chosen to test its effects on the 390MPa grade low carbon steel of bainitic microstructure and properties. This test manages to produce a proper steel plate fulfilling the standard mechanical properties. Specifically, low carbon bainite is observed in the microstructure of the steel plate and the maximum thickness of steel plate under this TMCP technology is up to 80mm. The mechanical property of the steel plate is excellent and the KV2 at -40 °C performs more than 200 J. Moreover, the production costs are greatly reduced when the steel plate is produced by this TMCP technology when replacing the current production process of quenching and tempering. The low cost steel plate could well meet the requirements of producing engineering machinery in the steel market.

Nitrogen-alloyed martensitic steels

International Nuclear Information System (INIS)

Berns, H.

1988-01-01

A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

Prediction of qualitative parameters of slab steel ingot using numerical modelling

Directory of Open Access Journals (Sweden)

M. Tkadlečková

2016-07-01

Full Text Available The paper describes the verification of casting and solidification of heavy slab ingot weighing 40 t from tool steel by means of numerical modelling with use of a finite element method. The pre-processing, processing and post-processing phases of numerical modelling are outlined. Also, the problems with determination of the thermodynamic properties of materials and with determination of the heat transfer between the individual parts of the casting system are discussed. The final porosity, macrosegregation and the risk of cracks were predicted. The results allowed us to use the slab ingot instead of the conventional heavy steel ingot and to improve the ratio, the chamfer and the external shape of the wall of the new design of the slab ingot.

Microstructure and properties of SA 106B carbon steel after treatment of the melt with nano-sized TiC particles

International Nuclear Information System (INIS)

Park, Jin-Ju; Hong, Sung-Mo; Park, Eun-Kwang; Kim, Kyeong-Yeol; Lee, Min-Ku; Rhee, Chang-Kyu

2014-01-01

Carbon steel dispersed with nano-sized TiC ceramic particles was fabricated using the liquid metal casting process by means of their ex-situ introduction. For this purpose, the nano-sized TiC powders with an initial average size of 40 nm were first mechanically activated with two metal powders (Fe, Ni) and then introduced externally into the molten carbon steel during the casting process. According to the chemical composition analysis, 90% of the initial TiC nanoparticles were discovered within the cast carbon steel. Compared to cast carbon steel without TiC nanoparticles, the grain size refinement and mechanical property enhancement were achieved. Atom probe tomographic analysis revealed that the TiC nanoparticles were approximately 30 nm in size in the carbon steel matrix with a number density of 1.49×10 21 m −3

MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

Directory of Open Access Journals (Sweden)

Debanshu Bhattacharya

2014-12-01

Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

Fatigue testing of weldable high strength steels under simulated service conditions

Science.gov (United States)

Tantbirojn, Natee

There have been concerns over the effect of Cathodic Protection (CP) on weldable high strength steels employed in Jack-up production platform. The guidance provided by the Department of Energy HSE on higher strength steels, based on previous work, was to avoid overprotection as this could cause hydrogen embrittlement. However, the tests conducted so far at UCL for the SE702 type high strength steels (yields strength around 690 MPa) have shown that the effect of over protection on high strength steels may not be as severe as previously thought. For this thesis, SE702 high strength steels have been investigated in more detail. Thick (85mm) parent and ground welded plates were tested under constant amplitude in air and seawater with CP. Tests were also conducted on Thick (40mm) T-butt welded plates under variable amplitude loading in air and seawater with two CP levels (-800mV and -1050mV). Different backing materials (ceramic and metallic) for the welding process of the T-butt plates were also investigated. The variable amplitude sequences employed were generated using the Jack-up Offshore Standard load History (JOSH). The fatigue results are presented as crack growth and S/N curves. They were compared to the conventional offshore steel (BS 4360 50D). The results suggested that the fatigue life of the high strength steels was comparable to the BS 4360 50D steels. The effect of increasing the CP was found to be detrimental to the fatigue life but the effect was not large. The effect of CP was less noticeable in T-butt welded plates. However, in general, the effect of overprotection is not as detrimental to the Jack-up steels as previously thought. The load histories generated by JOSH were found to have some unfavourable characteristics. The framework is based on Markov Chain method and pseudo-random number generator for selecting sea-states. A study was carried out on the sequence generated by JOSH. The generated sequences were analysed for their validity for fatigue

Notch aspects of RSP steel microstructure

Directory of Open Access Journals (Sweden)

Michal Černý

2012-01-01

Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

Antimicrobial Cu-bearing stainless steel scaffolds

Energy Technology Data Exchange (ETDEWEB)

Wang, Qiang, E-mail: mfqwang@163.com [School of Stomatology, China Medical University, Shenyang 110002 (China); Ren, Ling [Institute of Metal Research, Chinese Academy of Sciences (China); Li, Xiaopeng [School of Mechanical and Chemical Engineering, The University of Western Australia (Australia); Zhang, Shuyuan [Institute of Metal Research, Chinese Academy of Sciences (China); Sercombe, Timothy B., E-mail: tim.sercombe@uwa.edu.au [School of Mechanical and Chemical Engineering, The University of Western Australia (Australia); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences (China)

2016-11-01

Copper-bearing stainless steel scaffolds with two different structures (Body Centered Cubic and Gyroid labyrinth) at two solid fractions (25% and 40%) were fabricated from both 316L powder and a mixture of 316L and elemental Cu powder using selective laser melting, and relative 316L scaffolds were served as control group. After processing, the antimicrobial testing demonstrated that the 316L-Cu scaffolds presented excellent antimicrobial activity against Escherichia coli and Staphylococcus aureus, and the cell viability assay indicated that there was no cytotoxic effect of 316L-Cu scaffolds on rat marrow mesenchymal stem cells. As such, these have the potential to reduce implant-associated infections. The Cu was also found to homogeneously distribute within the microstructure by scanning electronic microcopy. The addition of Cu would not significantly affect its strength and stiffness compared to 316L scaffold, and the stiffness of all the scaffolds (3-20GPa) is similar to that of bone and much less than that of bulk stainless steel. Consequently, fabrication of such low stiffness porous structures, especially coupled with the addition of antimicrobial Cu, may provide a new direction for medical stainless steels. - Highlights: • 316L-Cu scaffolds were fabricated by using selective laser melting (SLM). • 316L-Cu scaffolds showed satisfied antimicrobial activities. • 316L-Cu scaffolds have no cytotoxic effect on normal cells. • Other properties of 316L-Cu scaffolds were similar to 316L scaffolds. • 316L-Cu scaffolds have the potential to be used in orthopedic applications.

Antimicrobial Cu-bearing stainless steel scaffolds

International Nuclear Information System (INIS)

Wang, Qiang; Ren, Ling; Li, Xiaopeng; Zhang, Shuyuan; Sercombe, Timothy B.; Yang, Ke

2016-01-01

Copper-bearing stainless steel scaffolds with two different structures (Body Centered Cubic and Gyroid labyrinth) at two solid fractions (25% and 40%) were fabricated from both 316L powder and a mixture of 316L and elemental Cu powder using selective laser melting, and relative 316L scaffolds were served as control group. After processing, the antimicrobial testing demonstrated that the 316L-Cu scaffolds presented excellent antimicrobial activity against Escherichia coli and Staphylococcus aureus, and the cell viability assay indicated that there was no cytotoxic effect of 316L-Cu scaffolds on rat marrow mesenchymal stem cells. As such, these have the potential to reduce implant-associated infections. The Cu was also found to homogeneously distribute within the microstructure by scanning electronic microcopy. The addition of Cu would not significantly affect its strength and stiffness compared to 316L scaffold, and the stiffness of all the scaffolds (3-20GPa) is similar to that of bone and much less than that of bulk stainless steel. Consequently, fabrication of such low stiffness porous structures, especially coupled with the addition of antimicrobial Cu, may provide a new direction for medical stainless steels. - Highlights: • 316L-Cu scaffolds were fabricated by using selective laser melting (SLM). • 316L-Cu scaffolds showed satisfied antimicrobial activities. • 316L-Cu scaffolds have no cytotoxic effect on normal cells. • Other properties of 316L-Cu scaffolds were similar to 316L scaffolds. • 316L-Cu scaffolds have the potential to be used in orthopedic applications.

Steel-reinforced concrete-filled steel tubular columns under axial and lateral cyclic loading

Science.gov (United States)

Farajpourbonab, Ebrahim; Kute, Sunil Y.; Inamdar, Vilas M.

2018-03-01

SRCFT columns are formed by inserting a steel section into a concrete-filled steel tube. These types of columns are named steel-reinforced concrete-filled steel tubular (SRCFT) columns. The current study aims at investigating the various types of reinforcing steel section to improve the strength and hysteresis behavior of SRCFT columns under axial and lateral cyclic loading. To attain this objective, a numerical study has been conducted on a series of composite columns. First, FEM procedure has been verified by the use of available experimental studies. Next, eight composite columns having different types of cross sections were analyzed. For comparison purpose, the base model was a CFT column used as a benchmark specimen. Nevertheless, the other specimens were SRCFT types. The results indicate that reinforcement of a CFT column through this method leads to enhancement in load-carrying capacity, enhancement in lateral drift ratio, ductility, preventing of local buckling in steel shell, and enhancement in energy absorption capacity. Under cyclic displacement history, it was observed that the use of cross-shaped reinforcing steel section causes a higher level of energy dissipation and the moment of inertia of the reinforcing steel sections was found to be the most significant parameter affecting the hysteresis behavior of SRCFT columns.

Structural amorphous steels

International Nuclear Information System (INIS)

Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

2004-01-01

Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

Prospects of structural steels

International Nuclear Information System (INIS)

Bannykh, O.A.

2012-01-01

The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

International Nuclear Information System (INIS)

Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

1997-01-01

The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

Damascus steel ledeburite class

Science.gov (United States)

Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

2017-02-01

Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

Science.gov (United States)

Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

2017-11-01

The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

Stahlschüssel key to steel

CERN Document Server

Wegst, W S

2016-01-01

The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

Methods of forging steel

OpenAIRE

Pečoler, Primož

2014-01-01

The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

Effect of cold work on tensile behavior of irradiated type 316 stainless steel

International Nuclear Information System (INIS)

Klueh, R.L.; Maziasz, P.J.

1986-01-01

Tensile specimens were irradiated in ORR at 250, 290, 450, and 500 0 C to produce a displacement damage of approx.5 dpa and 40 at. ppM He. Irradiation at 250 and 290 0 C caused an increase in yield stress and ultimate tensile strength and a decrease in ductility relative to unaged and thermally aged controls. The changes were greatest for the 20%-cold-worked steel and lowest for the 50%-cold-worked steel. Irradiation at 450 0 C caused a slight relative decrease in strength for all cold-worked conditions. A large decrease was observed at 500 0 C, with the largest decrease occurring for the 50%-cold-worked specimen. No bubble, void, or precipitate formation was observed for specimens examined by transmission electron microscopy (TEM). The irradiation hardening was correlated with Frank-loop and ''black-dot'' loop damage. A strength decrease at 500 0 C was correlated with dislocation network recovery. Comparison of tensile and TEM results from ORR-irradiated steel with those from steels irradiated in the High Flux Isotope Reactor and the Experimental Breeder Reactor indicated consistent strength and microstructure changes

Effect of heat treatment and plastic deformation on the structure and the mechanical properties of nitrogen-bearing 04N9Kh2A steel

Science.gov (United States)

Blinov, V. M.; Bannykh, O. A.; Lukin, E. I.; Kostina, M. V.; Blinov, E. V.

2014-11-01

The effect of the conditions of heat treatment and plastic deformation on the structure and the mechanical properties of low-carbon martensitic nickel steel (9 wt % Ni) with an overequilibrium nitrogen content is studied. The limiting strain to failure of 04N9Kh2A steel is found to be 40% at a rolling temperature of 20°C and 80% at a rolling temperature of 900°C. Significant strengthening of the steel (σ0.2 = 1089 MPa) is obtained after rolling at a reduction of 40% at 20°C. The start and final temperatures of the α → γ transformation on heating and those of the γ → α transformation on cooling are determined by dilatometry. The specific features of the formation of the steel structure have been revealed as functions of the annealing and tempering temperatures. Electron-microscopic studies show that, after quenching from 850°C and tempering at 600°C for 1 h, the structure contains packet martensite with thin interlayers of retained austenite between martensite crystals. The strength of the nitrogen-bearing 04N9Kh2A steel after quenching from 850 and 900°C, cooling in water, and subsequent tempering at 500°C for 1 h is significantly higher than that of carboncontaining 0H9 steel used in cryogenic engineering.

Corrosion of a carbon steel in simulated liquid nuclear wastes

International Nuclear Information System (INIS)

Saenz Gonzalez, Eduardo

2005-01-01

This work is part of a collaboration agreement between CNEA (National Atomic Energy Commission of Argentina) and USDOE (Department of Energy of the United States of America), entitled 'Tank Corrosion Chemistry Cooperation', to study the corrosion behavior of carbon steel A537 class 1 in different simulated non-radioactive wastes in order to establish the safety concentration limits of the tank waste chemistry at Hanford site (Richland-US). Liquid high level nuclear wastes are stored in tanks made of carbon steel A537 (ASTM nomenclature) that were designed for a service life of 20 to 50 years. A thickness reduction of some tank walls, due to corrosion processes, was detected at Hanford site, beyond the existing predicted values. Two year long-term immersion tests were started using non radioactive simulated liquid nuclear waste solutions at 40 C degrees. This work extends throughout the first year of immersion. The simulated solutions consist basically in combinations of the 10 most corrosion significant chemical components: 5 main components (NaNO 3 , NaCl, NaF, NaNO 2 and NaOH) at three concentration levels and 5 secondary components at two concentration levels. Measurements of the general corrosion rate with time were performed for carbon steel coupons, both immersed in the solutions and in the vapor phases, using weight loss and electrochemistry impedance spectroscopy techniques. Optic and scanning electron microscopy examination, analysis of U-bend samples and corrosion potential measurements, were also done. Localized corrosion susceptibility (pitting and crevice corrosion) was assessed in isolated short-term tests by means of cyclic potentiodynamic polarization curves. The effect of the simulated waste composition on the corrosion behavior of A537 steel was studied based on statistical analyses. The Surface Response Model could be successfully applied to the statistical analysis of the A537 steel corrosion in the studied solutions. General corrosion was not

Corrosion characteristics of DMR-1700 steel and comparison with different steels in marine environment

International Nuclear Information System (INIS)

Gurrappa, I.; Malakondaiah, G.

2005-01-01

In the present paper, a systematic corrosion study has been carried out on DMR-1700 steel to understand the protective nature of oxide scale that forms on its surface under marine environmental conditions. Further, the studies related to oxide scales as well as pitting and crevice corrosion resistance of both stainless steels and widely used low alloy steel EN24 in marine environment have been studied for comparison purpose. The surface morphologies of corroded steels have been observed under scanning electron microscope (SEM) in order to understand the nature of corrosion. A high performance protective coating that has been developed for protection of low alloy steels DMR-1700 and EN24 against corrosion is presented after stressing the importance of surface engineering in enhancing the life of steels. Based on the studies with different techniques, DMR-1700 steel has been recommended for manufacture of components used in aerospace systems in association with appropriate protective coating for improving their efficiency

Characterization of D2 tool steel friction surfaced coatings over low carbon steel

International Nuclear Information System (INIS)

Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

2013-01-01

Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

Methods of making bainitic steel materials

Science.gov (United States)

Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

2018-01-16

Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

New hermetic sealing material for vacuum brazing of stainless steels

International Nuclear Information System (INIS)

Hildebrandt, S; Wiehl, G; Silze, F

2016-01-01

For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28. (paper)

Microalloying in case hardening steels - a challenge for the lean production of gears

Energy Technology Data Exchange (ETDEWEB)

Trute, S.; Bleck, W. [RWTH Aachen (Germany). Dept. of Ferrous Metallurgy; Hippenstiel, F. [Edelstahlwerke Buderus AG, Wetzlar (Germany); Klinkenberg, C. [Niobium Products Company GmbH, Duesseldorf (Germany)

2005-07-01

Case hardening steels cover a dominant fraction of engineering steel production. Particularly with recent developments in automotive power train elements, where good hardenability, high tensile strength, high fatigue strength and high impact resistance are required. With a share of up to 40% the material and the heat treatment process take a main part of the overall manufacturing costs. Production costs can be reduced by shortening the overall process time from the melting to the finishing. New developments in carburising technology with an increased carburising temperature offer the possibility of time and cost reduction. Simultaneously a precise grain size control during austenitising is required. A homogenous former austenite grain size distribution results in a more uniform performance of the mechanical properties. This paper summarizes the results of recent research regarding the demands on steels for a high temperature carburising process. The possibility to prevent undesired grain growth by increasing the grain coarsening temperature using microalloying elements as well as the impact on the production process is discussed. (orig.)

Strain hardening of cold-rolled lean-alloyed metastable ferritic-austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Papula, Suvi [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland); Anttila, Severi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Talonen, Juho [Outokumpu Oyj, P.O. Box 245, FI-00181 Helsinki (Finland); Sarikka, Teemu; Virkkunen, Iikka; Hänninen, Hannu [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland)

2016-11-20

Mechanical properties and strain hardening of two pilot-scale lean-alloyed ferritic-austenitic stainless steels having metastable austenite phase, present at 0.50 and 0.30 volume fractions, have been studied by means of tensile testing and nanoindentation. These ferritic-austenitic stainless steels have high strain-hardening capacity, due to the metastable austenite phase, which leads to an improved uniform elongation and higher tensile strength in comparison with most commercial lean duplex stainless steels. According to the results, even as low as 0.30 volume fraction of austenite seems efficient for achieving nearly 40% elongation. The austenite phase is initially the harder phase, and exhibits more strain hardening than the ferrite phase. The rate of strain hardening and the evolution of the martensite phase were found to depend on the loading direction: both are higher when strained in the rolling direction as compared to the transverse direction. Based on the mechanical testing, characterization of the microstructure by optical/electron microscopy, magnetic balance measurements and EBSD texture analysis, this anisotropy in mechanical properties of the cold-rolled metastable ferritic-austenitic stainless steels can be explained by the elongated dual-phase microstructure, fiber reinforcement effect of the harder austenite phase and the presence and interplay of rolling textures in the two phases.

Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

DEFF Research Database (Denmark)

Berglund, J.; Brown, C.A.; Rosén, B.-G.

2010-01-01

This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

Steels from materials science to structural engineering

CERN Document Server

Sha, Wei

2013-01-01

Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

Microstructural characterisation and corrosion performance of old railway girder bridge steel and modern weathering structural steel

International Nuclear Information System (INIS)

Tewary, N.K.; Kundu, A.; Nandi, R.; Saha, J.K.; Ghosh, S.K.

2016-01-01

Highlights: • Microstructure and corrosion performance are compared for two structural steels. • Microstructure evolution shows primarily ferrite-pearlite in both the steels. • Steels show higher corrosion rate in 1% HCl solution than in 3.5% NaCl solution. • The corrosion products show the presence of oxide, hydroxide and oxy-hydroxides. • The corroded surface reveals morphologies like flowery, cotton balls and rosette. - Abstract: A comparison on microstructure and corrosion performance has been made between the two structural steels used in old railway girder bridge (Sample A) and modern grades of weathering structural steel (Sample B). The microstructures, viewed under optical microscope and scanning electron microscope (SEM), show mainly ferrite-pearlite phase constituents in both the steels, A and B. The phase fraction analysis shows higher amount of pearlite in steel A compared to that of steel B. The grain size of steel A is larger than that of steel B under identical processing condition. The immersion corrosion test in 3.5% NaCl shows that the corrosion rate of steel A increases with time, while the same for steel B decreases with time. On the other hand, corrosion test in 1% HCl shows that the corrosion rate of both steel A and B is higher as compared to that of NaCl which always decreases with time. The XRD analysis of corrosion products show the presence of many oxides, hydroxide and oxy-hydroxide like Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH), Akaganeite (β-FeOOH), Magnetite (Fe_3O_4) and Maghemite (γ-Fe_2O_3) in both the steels. The SEM images of corroded surfaces reveal different morphologies like flowery, cotton balls and rosette etc. which indicate that the corrosion products primarily contain Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH) and Akaganeite (β-FeOOH).

The effect of blast furnace slag on the microstructure of the cement paste/steel interface

International Nuclear Information System (INIS)

Onabolu, O.A.; Pratt, P.L.

1988-01-01

The microstructures of steel reinforced ordinary Portland cement mortar samples, and those containing 40% and 70% slag as cement replacement, have been studied by electron optical techniques, after exposure to stagnant sea-water at 23 0 C for 320 days. Fracture surfaces along the interface with steel were examined using secondary electron imaging in the SEM. This revealed differences between the OPC and slag specimens as regards the morphology of the phases and the amounts of calcium hydroxide present. The microstructure at the interface with steel was studied by means of back scattered electron imaging combined with quantitative image analysis. Chloride concentrations at sections around the interface were determined by means of an EDXA facility linked to the SEM. Even after 320 days immersion in sea-water, there was some calcium hydroxide present in the interfacial zone

Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

International Nuclear Information System (INIS)

Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

2012-01-01

In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

Influence of corrosion environment composition on crack propagation in high-strength martensitic steel

International Nuclear Information System (INIS)

Romaniv, O.N.; Nikiforchin, G.N.; Tsirul'nik, A.T.

1984-01-01

The 40 Kh steel is taken as an example to investigate the dependence of electrochemical parameters in the crack tip and characteristics of corrosion static cracking resistance of martensitic steel on the composition of environment. The tests are performed in acidic and alkaline solutions prepared by adding HC or NaOH in distilled water. It is established that growth of pH value of initial solutions trom 0 to 13 brings about linear increase of a threshold stress intensity factor. It is found that acidic medium in the crack tip preserves up to pH 13 of initial medium. The possibility of corrosion crack propagation in alkaline solutions according to the mechanism of hydrogen embrittlement is proved

Comparison of the performance of concrete-filled steel tubular and hollow steel diagrid buildings

Science.gov (United States)

Peter, Minu Ann; S, Sajith A.; Nagarajan, Praveen

2018-03-01

In the recent construction scenario, diagrid structures are becoming a popular high-rise building structural system. Diagrid structures consist of diagonals in the perimeter and an interior core. The corner and interior vertical columns are not required due to the structural efficiency of diagrid structural systems. Steel and concrete are commonly used material for diagrid. An alternate material for diagrid is concrete-filled steel tube (CFST). CFST incorporates the advantages of both steel and concrete. In CFST, the inward buckling of the steel tube is effectively prevented by the filled concrete. The compressive strength of concrete increases due to the tri-axial state of stress in concrete induced by the steel tube. The longitudinal as well as lateral reinforcement to the concrete core is also provided by the steel tube. This paper compares the performance of CFST and steel diagrid buildings using linear static analysis. For this purpose, a 12 storey and 36 storey building are analysed using finite element method and CFST diagrid building is found to perform better.

Hydrogen gas embrittlement of stainless steels mainly austenitic steels. Volumes 1 and 2

International Nuclear Information System (INIS)

Azou, P.

1988-01-01

Steel behavior in regard to hydrogen is examined especially austenitic steels. Gamma steels are studied particularly the series 300 with various stabilities and gamma steels with improved elasticity limit for intermetallic phase precipitation and nitrogen additions. A two-phase structure γ + α' is also studied. All the samples are tested for mechanical behavior in gaseous hydrogen. Influence of metallurgical effects and of testing conditions on hydrogen embrittlement are evidenced. Microstructure resulting from mechanical or heat treatments, dislocation motion during plastic deformation and influence of deformation rate are studied in detail [fr

Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

International Nuclear Information System (INIS)

Haidar, Y.; Astier, J.

2009-01-01

The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

Challenges in Special Steel Making

Science.gov (United States)

Balachandran, G.

2018-02-01

Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

Trends in steel technology

International Nuclear Information System (INIS)

Anon.

1980-01-01

Dual phase steels, composite products, and microalloyed steels are making inroads in the automotive industry applications for bumpers, automotive parts, bodies, mechanical parts, suspension and steering equipment and truck bumpers. New steels are also used to support solar mirrors and cells, in corrosive environments in the oil and gas industry, fusion reactors, and pressure vessels in nuclear power plants

Oxidation and corrosion studies of Al-implanted stainless steel AISI 321 using nuclear reaction and electrochemical techniques

International Nuclear Information System (INIS)

Noli, F.; Misaelides, P.; Spathis, P.; Pilakouta, M.; Baumann, H.

1992-01-01

The oxidation of Al-implanted (implantation energy 40 keV, dose 10 16 -10 17 Al ions/cm 2 ) AISI 321 stainless steel samples in air has been studied at temperatures between 450 and 650degC using the 16 O(d,p) 17 O nuclear reaction. The determination of the distribution of the implanted Al atoms has been performed using the resonance at 992 keV of the 27 Al(p,γ) 28 Si nuclear reaction. The determined oxygen profiles indicate that the implantation of 5x10 16 and 10 17 Al ions/cm 2 leads to an improvement of the oxidation resistance of the studied steel samples. The passivation/corrosion behaviour of the Al-implanted steel samples in 0.5M aqueous sulphuric acid solution has also been investigated electrochemically using potentiodynamic and cyclovoltammetric techniques. The passivation potential values and the repassivation moving to more positive values indicate an improvement of the corrosion resistance of the Al-implanted steel samples. (orig.)

Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

Directory of Open Access Journals (Sweden)

Mindaugas Petkevičius

2011-04-01

Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

Residual stresses and stress corrosion effects in cast steel nuclear waste overpacks

International Nuclear Information System (INIS)

Attinger, R.O.; Mercier, O.; Knecht, B.; Rosselet, A.; Simpson, J.P.

1991-01-01

In the concepts for final disposal of high-level radioactive waste in Switzerland, one engineered barrier consists of an overpack made out of cast steel GS-40. Whenever tensile stresses are expected in the overpack, the issue of stress corrosion cracking must be expected. A low-strength steel was chosen to minimize potential problems associated with stress corrosion cracking. A series of measurements on stress corrosion cracking under the conditions as expected in the repository confirmed that the corrosion allowance of 50 mm used for the design of the reference overpack is sufficient over the 1000 years design lifetime. Tensile stresses are introduced by the welding process when the overpack is closed. For a multipass welding, the evolution of deformations, strains and stresses were determined in a finite-element calculation. Assuming an elastic-plastic material behavior without creep, the residual stresses are high; considering creep would reduce them. A series of creep tests revealed that the initial creep rate is important for cast steel already at 400deg C. (orig.)

Role of vanadium carbide traps in reducing the hydrogen embrittlement susceptibility of high strength alloy steels. Final report

Energy Technology Data Exchange (ETDEWEB)

Spencer, G.L.; Duquette, D.J.

1998-08-01

High strength alloy steels typically used for gun steel were investigated to determine their susceptibility to hydrogen embrittlement. Although AISI grade 4340 was quite susceptible to hydrogen embrittlement, ASTM A723 steel, which has identical mechanical properties but slightly different chemistries, was not susceptible to hydrogen embrittlement when exposed to the same conditions. The degree of embrittlement was determined by conducting notched tensile testing on uncharged and cathodically charged specimens. Chemical composition was modified to isolate the effect of alloying elements on hydrogen embrittlement susceptibility. Two steels-Modified A723 (C increased from 0.32% to 0.40%) and Modified 4340 (V increased from 0 to O.12%) were tested. X-ray diffraction identified the presence of vanadium carbide, V{sub 4}C{sub 3}, in A-23 steels, and subsequent hydrogen extraction studies evaluated the trapping effect of vanadium carbide. Based on these tests, it was determined that adding vanadium carbide to 4340 significantly decreased hydrogen embrittlement susceptibility because vanadium carbide traps ties up diffusible hydrogen. The effectiveness of these traps is examined and discussed in this paper.

Ductile fracture of two-phase welds under 77K. [Steel-EhP810, steel-EhP666, steel-08Kh18N10T, steel-EhP659-VI, steel-chP810

Energy Technology Data Exchange (ETDEWEB)

Yushchenko, K.A.; Voronin, S.A.; Pustovit, A.I.; Shavel' , A.V.

The effect of the type of welding and fillers on crack resistance of welded joints high-strength steel EhP810 and its various compounds with steels EhP666, 08Kh18N10T has been studied. For the welding of steel EhP810 with steels EhP810, EhP666, 08Kh18N10T electron-beam, automatic, argon tungsten arc with non-consumable electrode with various fillers, as well as argon metal-arc welding with consumable electrode, were used. It is shown, that for a joint, made by electron-beam welding, parameters sigmasub(u), Ksub(IcJ), KCV are higher than for a joint of a similar phase structure made using filler wire EhP659-VI. It is explained by the fact, that during electron-beam welding joint metal refining takes place, which removes gases. In welded joints of chP810 steel, having joints with austenitic structure, characteristic of crack resistance Ssub(c) increases by more than 0.2 mm in contrast to two-phase joints, which conventional yield strength at 77 K exceeds 1000 MPa. It is worth mentioning, that for other classes of steels formation of two-phase structure of joint increases welded joint resistance to brittle fracture. It is possible to obtain the required structure of joint with assigned level of resistance to brittle fracture by means of the use of different fillers, optimum and welding procedure, regulating the part of the basic metal in joint content.

The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

Energy Technology Data Exchange (ETDEWEB)

Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

2011-12-15

Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

Steel Industry Wastes.

Science.gov (United States)

Schmidtke, N. W.; Averill, D. W.

1978-01-01

Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

Precipitates and boundaries interaction in ferritic ODS steels

Energy Technology Data Exchange (ETDEWEB)

Sallez, Nicolas, E-mail: nicolas.sallez@simap.grenoble-inp.fr [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); Hatzoglou, Constantinos [Groupe de Physique des Matériaux, Université et INSA de Rouen, UMR CNRS 6634, Normandie Université (France); Delabrouille, Fredéric [EDF–EDF R& D, Les Renardières, 77818 Moret-sur-Loing (France); Sornin, Denis; Chaffron, Laurent [CEA, DEN, Service de Recherches Métallurgiques Appliqué, 91191 Gif-sur-Yvette (France); Blat-Yrieix, Martine [EDF–EDF R& D, Les Renardières, 77818 Moret-sur-Loing (France); Radiguet, Bertrand; Pareige, Philippe [Groupe de Physique des Matériaux, Université et INSA de Rouen, UMR CNRS 6634, Normandie Université (France); Donnadieu, Patricia; Bréchet, Yves [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France)

2016-04-15

In the course of a recrystallization study of Oxide Dispersion Strengthened (ODS) ferritic steels during extrusion, particular interest was paid to the (GB) Grain Boundaries interaction with precipitates. Complementary and corresponding characterization experiments using Transmission Electron Microscopy (TEM), Energy Dispersive X-ray spectroscopy (EDX) and Atom Probe Tomography (APT) have been carried out on a voluntarily interrupted extrusion or extruded samples. Microscopic observations of Precipitate Free Zones (PFZ) and precipitates alignments suggest precipitate interaction with migrating GB involving dissolution and Oswald ripening of the precipitates. This is consistent with the local chemical information gathered by EDX and APT. This original mechanism for ODS steels is similar to what had been proposed in the late 80s for similar observation made on Ti alloys reinforced by nanosized yttrium oxides: An interaction mechanism between grain boundaries and precipitates involving a diffusion controlled process of precipitates dissolution at grain boundaries. It is believed that this mechanism can be of primary importance to explain the mechanical behaviour of such steels. - Highlights: • To study the microstructural evolution of a ferritic ODS steel during its extrusion, observations have been carried on samples resulting from a voluntarily interrupted extrusion and extruded materials. • A highly heterogeneous precipitate population have been observed. Nanosized coherent precipitates (2–5 nm) on both sides of the grain boundaries despite grain boundary migration after precipitation due to further thermo-mechanical processing as well as coarse precipitates (10–40 nm) alignments are observed on the grain boundaries and within the grains, parallel to the grain boundaries. • Asymmetrical PFZs can be observed around precipitates alignments and grain boundaries. Using TEM with EDX and APT we have been able to ensure that the PFZs are chemically depleted. �

Fatigue damage of steel components

DEFF Research Database (Denmark)

Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

2014-01-01

Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

Corrosion of mild steel and stainless steel by marine Vibrio sp.

Digital Repository Service at National Institute of Oceanography (India)

PrabhaDevi; Wagh, A.B.

Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

The Study for Recycling NORM - Contaminated Steel Scraps from Steel Industry

International Nuclear Information System (INIS)

Tsai, K. F.; Lee, Y. S.; Chao, H. E.

2003-01-01

Since 1994, most of the major steel industries in Taiwan have installed portal monitor to detect the abnormal radiation in metal scrap feed. As a result, the discovery of NORM (Naturally Occurring Radioactive Material) has increased in recent years. In order to save the natural resources and promote radiation protection, an experimental melting process for the NORM contaminated steel scraps was carried out by the Institute of Nuclear Energy Research (INER) Taiwan, ROC. The experimental melting process has a pretreatment step that includes a series of cutting and removal of scales, sludge, as well as combustible and volatile materials on/in the steel scraps. After pretreatment the surface of the steel scraps are relatively clean. Then the scraps are melted by a pilot-type induction furnace. This experiment finally produced seven ingots with a total weight of 2,849 kg and 96.8% recovery. All of the surface dose rates are of the background values. The activity concentrations of these ingots are also below the regulatory criteria. Thus, these NORM-bearing steel scraps are ready for recycling. This study has been granted by the regulatory authority

Weldability and Impact Energy Properties of High-Hardness Armor Steel

Science.gov (United States)

Cabrilo, Aleksandar; Geric, Katarina; Jovanovic, Milos; Vukic, Lazic

2018-03-01

In this study, the weldability of high-hardness armor steel by the gas metal arc welding method has been investigated. The study was aimed at determining the weakness points of manual welding compared to automated welding through microhardness testing, the cooling rate, tensile characteristics and nondestructive analysis. Detailed studies were performed for automated welding on the impact energy and microhardness in the fusion line, as the most sensitive zone of the armor steel weld joint. It was demonstrated that the selection of the preheating and interpass temperature is important in terms of the cooling rate and quantity of diffusible and retained hydrogen in the weld joint. The tensile strength was higher than 800 MPa. The width of the heat-affected zone did not exceed 15.9 mm, measured from the weld centerline, while the impact energy results were 74 and 39 J at 20 and - 40 °C, respectively.

Steel: Price and Policy Issues

National Research Council Canada - National Science Library

Cooney, Stephen

2006-01-01

Steel prices remain at historically elevated levels. The rapid growth of steel production and demand in China is widely considered as a major cause of the increases in both steel prices and the prices of steelmaking inputs...

The Influence of Porosity on Corrosion Attack of Austenitic Stainless Steel

Science.gov (United States)

Abdullah, Z.; Ismail, A.; Ahmad, S.

2017-10-01

Porous metals also known as metal foams is a metallic body having spaces orpores through which liquid or air may pass. Porous metals get an attention from researchers nowadays due to their unique combination of properties includes excellent mechanical and electrical, high energy absorption, good thermal and sound insulation and water and gas permeability. Porous metals have been applied in numerous applications such as in automotive, aerospace and also in biomedical applications. This research reveals the influence of corrosion attack in porous austenitic stainless steel 316L. The cyclic polarization potential analysis was performed on the porous austenitic stainless steel 316L in 3.5% NaCl solution. The morphology and the element presence on the samples before and after corrosion attack was examined using scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) respectively to determine the corrosion mechanism structure. The cyclic polarization potential analysis showed the result of (E corr ) for porous austenitic stainless steel type 316L in the range of -0.40v to -0.60v and breakdown potential (E b ) is -0.3v to -0.4v in NaCl solution.

Study of corrosion behavior of carbon steel under seawater film using the wire beam electrode method

International Nuclear Information System (INIS)

Liu, Zaijian; Wang, Wei; Wang, Jia; Peng, Xin; Wang, Yanhua; Zhang, Penghui; Wang, Haijie; Gao, Congjie

2014-01-01

Corrosion behavior of carbon steel under seawater film with various thickness was investigated by the wire beam electrode (WBE) method. It was found that the corrosion rate of carbon steel increased significantly under thin seawater film than it was immersed in seawater. The current variation under seawater film indicated that the thickness of diffusion layer of oxygen was about 500 μm, and the maximal current appeared around 40 μm, at which corrosion rate transited from cathodic control to anodic control. The results suggest that WBE method is helpful to study the corrosion process under thin electrolyte film

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

International Nuclear Information System (INIS)

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

Fracture Mechanisms in Steel Castings

Directory of Open Access Journals (Sweden)

Stradomski Z.

2013-09-01

Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

Volatilization from PCA steel alloy

Energy Technology Data Exchange (ETDEWEB)

Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

1996-08-01

The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

An experimental study on the deformation and fracture modes of steel projectiles during impact

International Nuclear Information System (INIS)

Rakvåg, K.G.; Børvik, T.; Westermann, I.; Hopperstad, O.S.

2013-01-01

Highlights: • The fracture process is ductile for the unhardened projectiles. • A combined ductile–brittle fracture process is obtained for the HRC 40 projectiles. • The fragmentation of HRC 52 projectiles has cleavage as the main mechanism. • The fracture modes were confirmed in a metallurgical study. • The hardened materials have a stochastic variation of the mechanical properties. - Abstract: Previous investigations of the penetration and perforation of high-strength steel plates struck by hardened steel projectiles have shown that under certain test conditions the projectile may fracture or even fragment upon impact. Simulations without an accurate failure description for the projectile material will then predict perforation of the target instead of fragmentation of the projectile, and thus underestimate the ballistic limit velocity of the target plate. This paper presents an experimental investigation of the various deformation and fracture modes that may occur in steel projectiles during impact. This is studied by conducting Taylor bar impact tests using 20 mm diameter, 80 mm long, tool steel projectiles with three different hardness values (HRC 19, 40 and 52). A gas gun was used to fire the projectiles into a rigid wall at impact velocities ranging from 100 to 350 m/s, and the deformation and fracture processes were captured by a high-speed video camera. From the tests, several different deformation and fracture modes were registered for each hardness value. To investigate the influence of material on the deformation and fracture modes, several series of tensile tests on smooth axisymmetric specimens were carried out to characterise the mechanical properties of the three materials. To gain a deeper understanding of the various processes causing fracture and fragmentation during impact, a metallurgical investigation was conducted. The fracture surfaces of the failed projectiles of different hardness were investigated, and the microstructure was

Risk of lung cancer according to mild steel and stainless steel welding

DEFF Research Database (Denmark)

Sørensen, Anita Rath; Thulstrup, Ane Marie; Hansen, Johnni

2007-01-01

OBJECTIVES: Whether the elevated risk of lung cancer observed among welders is caused by welding emissions or by confounding from smoking or asbestos exposure is still not resolved. This question was addressed in a cohort with a long follow-up and quantified estimates of individual exposure.......06-1.70)]. Among the stainless steel welders, the risk increased significantly with increasing accumulative welding particulate exposure, while no exposure-response relation was found for mild steel welders, even after adjustment for tobacco smoking and asbestos exposure. CONCLUSIONS: The study corroborates...... earlier findings that welders have an increased risk of lung cancer. While exposure-response relations indicate carcinogenic effects related to stainless steel welding, it is still unresolved whether the mild steel welding process carries a carcinogenic risk....

EBSD spatial resolution for detecting sigma phase in steels

Energy Technology Data Exchange (ETDEWEB)

Bordín, S. Fernandez; Limandri, S. [Instituto de Física Enrique Gaviola, CONICET. M. Allende s/n, Ciudad Universitaria, 5000 Córdoba (Argentina); Ranalli, J.M. [Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, San Martín, 1650 Buenos Aires (Argentina); Castellano, G. [Instituto de Física Enrique Gaviola, CONICET. M. Allende s/n, Ciudad Universitaria, 5000 Córdoba (Argentina)

2016-12-15

The spatial resolution of the electron backscatter diffraction signal is explored by Monte Carlo simulation for the sigma phase in steel at a typical instrumental set-up. In order to estimate the active volume corresponding to the diffracted electrons, the fraction of the backscattered electrons contributing to the diffraction signal was inferred by extrapolating the Kikuchi pattern contrast measured by other authors, as a function of the diffracted electron energy. In the resulting estimation, the contribution of the intrinsic incident beam size and the software capability to deconvolve patterns were included. A strong influence of the beam size on the lateral resolution was observed, resulting in 20 nm for the aperture considered. For longitudinal and depth directions the resolutions obtained were 75 nm and 16 nm, respectively. The reliability of this last result is discussed in terms of the survey of the last large-angle deflection undergone by the backscattered electrons involved in the diffraction process. Bearing in mind the mean transversal resolution found, it was possible to detect small area grains of sigma phase by EBSD measurements, for a stabilized austenitic AISI 347 stainless steel under heat treatments, simulating post welding (40 h at 600 °C) and aging (284 h at 484 °C) effects—as usually occurring in nuclear reactor pressure vessels. - Highlights: • EBSD spatial resolution is studied by Monte Carlo simulation for σ-phase in steel. • The contribution of the intrinsic incident beam size was included. • A stabilized austenitic stainless steel under heat treatments was measured by EBSD. • With the transversal resolution found, small area σ-phase grains could be identified.

Review on Cold-Formed Steel Connections

Science.gov (United States)

Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

2014-01-01

The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

1992-02-01

As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

Effect of titanium on microstructural changes in SUS 316 stainless steels

International Nuclear Information System (INIS)

Kawanishi, H.; Yamada, M.; Fukuya, K.; Ishino, S.

1982-01-01

The microstructural changes have been examined in order to study the effect of titanium addition to type 316 stainless steels on void swelling. Titanium ions of 400 keV from an accelerator have been implanted at room temperature to solution treated SUS 316 stainless steels which have the original titanium content of 0.02 wt.% to the concentration increase of titanium by 0.01, 0.02 and 0.1 wt.%. Following the preinjection of 20 at.ppm helium at ambient temperature, 400 keV-aluminium ions have been irradiated to the specimen to 40 dpa at 550, 625 and 675 0 C. The TEM observations have revealed that the void number density is drastically increased in the specimen with the content of implanted titanium of more than 0.01 wt.%, whereas the void diameter is remarkably decreased with the titanium content. (orig.)

Radiation embrittlement of WWER 440 pressure vessel steel and of some improved steels by western producers

International Nuclear Information System (INIS)

Koutsky, J.; Vacek, M.; Stoces, B.; Pav, T.; Otruba, J.; Novosad, P.; Brumovsky, M.

1982-01-01

The resistance was studied of Cr-Mo-V type steel 15Kh2MFA to radiation embrittlement at an irradiation temperature of around 288 degC. Studied was the steel used for the manufacture of the pressure vessel of the Paks nuclear reactor in Hungary. The obtained results of radiation embrittlement and hardening of steel 15Kh2MFA were compared with similar values of Mn-Ni-Mo type steels A 533-B and A 508 manufactured by leading western manufacturers within the international research programme coordinated by the IAEA. It was found that the resistance of steel 15Kh2MFA to radiation embrittlement is comparable with steels A 533-B and A 508 by western manufacturers. (author)

Influence of Nb content on grain size and mechanical properties of 18 wt% Cr ferritic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kang, Y. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, W.M., E-mail: weiminmao@263.net [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chen, Y.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Jing, J.; Cheng, M. [Taizhou Xinyu Precision Manufacture Company Limited, Jiangyan 225500, Jiangsu (China)

2016-11-20

The influence of Nb contents between 0.20 and 1.20 wt% on the grain size and mechanical properties of 18 wt% Cr ferritic stainless steel produced by investment casting was investigated. The average grain sizes of the three steels decreased apparently with increasing Nb content mainly due to the increasing number of pre-existing oxides formed at higher temperature, which were more likely to be the nuclei of heterogeneous nucleation. The thermodynamic analysis of Nb(C,N) formation was in conformity to the experimental result that the Nb(C,N) precipitates became larger with increasing Nb content. The as-cast specimen with the smallest grain size of steel C had the worse tensile strength and elongation in comparison with the as-cast specimens of steels A and B, mostly owing to the catenarian and dendritic Nb(C,N) particles distributed densely at the grain boundaries. The mechanical properties of specimens were not improved remarkably through high temperature solid-solution, whereas the mechanical properties of normalized specimens in the three steels were improved to different degrees. The coalescence and sparse distribution of smaller precipitates at grain boundaries after normalizing effectively weakened the local stress concentration arising from the reticular distribution of particles. The normalized specimen of steel A with 0.24 wt% Nb still showed good mechanical properties. Normalizing at 850 °C for 2 h is the appropriate heat treatment for the 18 wt% Cr ferritic stainless steel. The comparatively rational Nb content of the ferritic stainless steel is between 0.20 and 0.40 wt% for investment casting production.

A comparison of the iraddiated tensile properties of a high-manganese austenitic steel and type 316 stainless steel

International Nuclear Information System (INIS)

Klueh, R.L.; Grossbeck, M.L.

1984-01-01

The USSR steel EP-838 is a high-manganese, low-nickel steel that also has lower chromium and molybdenum than type 316 stainless steel. Tensile specimens of 20%-cold-worked EP-838 and type 316 stainless steel were irradiated in the High Flux Isotope Reactor (HFIR) at the coolant temperature (approx.=50 0 C). A displacement damage level of 5.2 dpa was reached for the EP-838 and up to 9.5 dpa for the type 316 stainless steel. Tensile tests at room temperature and 300 0 C on the two steels indicated that the irradiation led to increased strength and decreased ductility compared to the unirradiated steels. Although the 0.2% yield stress of the type 316 stainless steel in the unirradiated condition was greater than that for the EP-838, after irradiation there was essentially no difference between the strength or ductility of the two steels. The results indicate that the replacement of the majority of the nickel by manganese and a reduction of chromium and molybdenum in an austenitic stainless steel of composition near that for type 316 stainless steel has little effect on the irradiated and unirradiated tensile properties at low temperatures. (orig.)

Specific features of precipitation hardening of austenitic steels with various base. 2. Kinetics and mechanism of carbide precipitation

International Nuclear Information System (INIS)

Kositsyna, I.I.; Sagaradze, V.V.; Khakimova, O.N.

1997-01-01

Electron microscopic studies were carried out to determine the kinetics and mechanisms of precipitation hardening in Fe-Mn, Fe-Mn-Cr, Fe-Cr-Mn-N, Fe-Cr-Ni and Fe-Ni base stainless steels (45G20M2F2, 50Kh16G15N6M2F2, 45Kh18N10G10M2F2, 40Kh18Ni18M2F2, 45N26M2F2). The steels were heat treated under various conditions. It is revealed that in manganese steels the particles of vanadium carbide nucleate according to homogeneous mechanism at all aging temperatures (600-750 deg C). The presence of chromium in the matrix promotes the transition to heterogeneous mechanism of carbide nucleation and growth. With nickel content increasing the plasticity of precipitation hardened steels gets better due to more intense diffusion of atoms and vacancies to grain boundaries and, hence, the widening of near-boundary zones free of carbide particles

Steels for nuclear power. I

International Nuclear Information System (INIS)

Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

1976-01-01

The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

ITP Hanford Type 40 pin electrical connector failure analysis

International Nuclear Information System (INIS)

Imrich, K.J.

1993-01-01

Corrosion products observed on the ITP Hanford Type 40 pin electrical connectors would be expected to adversely affect the power and control signals supplied to process equipment in the filter cell by the connectors. Corrosion products were consistent with those found on similar pins in DWPF. The recommendations based on the findings in this investigation are as follows: (1) Replace male and female rhodium plated pins with gold plated pins. (2) Replace the galvanized carbon steel spring on the male connector with a stainless steel spring. (3) Install protective caps over Hanford connectors when jumpers are removed

A comparison of obsidian and surgical steel scalpel wound healing in rats.

Science.gov (United States)

Disa, J J; Vossoughi, J; Goldberg, N H

1993-10-01

There are several anecdotal clinical articles claiming wound healing and scar superiority using obsidian (volcanic glass) scalpels. In order to determine if skin incisions made with obsidian were superior to those made with standard surgical steel, wound tensile strength, scar width, and histology were assessed in 40 adult male Sprague-Dawley rats. Each rat received two parallel 8-cm dorsal skin incisions, one with an obsidian scalpel and the other with a surgical steel scalpel (no. 15 blade). Data were analyzed by ANOVA. Tensile strength of the two wound types was not different at 7, 14, 21, and 42 days. Scar width, however, was significantly less in the obsidian wounds at 7, 10, and 14 days (p obsidian wounds contained fewer inflammatory cells and less granulation tissue at 7 days.

In vitro corrosion and biocompatibility screening of sputtered Ti{sub 40}Cu{sub 36}Pd{sub 14}Zr{sub 10} thin film metallic glasses on steels

Energy Technology Data Exchange (ETDEWEB)

Subramanian, B., E-mail: subramanianb3@gmail.com

2015-02-01

The growth of multi-component thin film metallic glasses (TFMGs) of Ti{sub 40}Cu{sub 36}Pd{sub 14}Zr{sub 10} (at.%) alloys fabricated using magnetron sputtering on bioimplantable 316L stainless steel substrates has been investigated. The vapor–solid quenching during sputtering enables the amorphous phases to be formed. The amorphous films consist of a single glassy phase, as evidenced by a broad hump and no detectable crystalline peaks as observed from XRD and selective area electron diffraction (SAED) patterns. The average surface roughness (Ra) of the coated film as observed from AFM was 0.3 nm. Nanohardness of about 7.7 GPa and Young's modulus of 110 GPa were measured from nanoindentation analysis. The potentiodynamic polarization and impedance measurements showed that coated stainless steel substrates have higher corrosion resistance compared to uncoated SS substrate in simulated body fluid (SBF) solution. The cytotoxicity studies using L929 fibroblast cells showed that these coatings were non-cytotoxic in nature. The interactions between the coated surface and bacteria were investigated by agar diffusion method, solution suspension and wet interfacial contact methods. - Highlights: • Ti-based TFMG coated specimen showed superior corrosion resistance. • Ti-based TFMG coated SS 316L specimen was non-cytotoxic in nature. • Antimicrobial activity of Ti-based TFMG was noticed.

Validation of methods for WDXRF and OES-spark techniques in steel analysis. Determination of the uncertainty of measurements for API steel plant sample

International Nuclear Information System (INIS)

Silva, Carlos Eduardo da

2009-01-01

The increase of gas and petroleum demanding in the national and international markets, the specification and certification of the chemical analysis results of gas and oil pipe-line have became more and more challenging. A continuous development has been outlined to improve API grade alloy steels (American Petroleum Institute). The steel properties depend on the chemical composition control and process parameters during its manufacturing. In this work, a comparison of the measurement uncertainty between X-ray fluorescence (WD system) and Optical Emission (OES-spark) spectrometry, for API grade steel plant samples analysis, was outlined. Usually, this kind of analyze requires less than 40 seconds for full chemical characterization for adjustment in the process parameters production. The main influence source in the chemical analysis was evaluated for design of experiments. The constituents and trace elements such as Al, Si, P, S, Ti, V, Cr, Mn, Co, Ni, Cu, As, Nb, Mo and Sn were determined using the ASTM E-322, E-415, E-1009 and E-1085 standard methodologies. The 185A and 187A certified reference materials from CMI (Czech Metrology Institute) were used for evaluation of the methods. The uncertainty of the measurement, precision, accuracy, repeatability and reproducibility of the measurements were obtained applying statistic tests, recommended by ISO/IEC 17025. The uncertainty of measurement for each element is discussed for both techniques. (author)

The use of steel and lead shieldings in radiotherapy rooms and its comparison with respect to neutrons doses at patients

International Nuclear Information System (INIS)

Silva, M.G.; Rebello, W.F.; Andrade, E.R.; Medeiros, M.P.C.; Mendes, R.M.S.; Braga, K.L.; Gomes, R.G.; Santos, R.F.G.

2015-01-01

The NCRP Report No. 151, Structural Shielding Design and Evaluation for Megavoltage X- and Gamma-Ray Radiotherapy Facilities, considers, in shielding calculations for radiotherapy rooms, the use of lead and/or steel to be applied on bunker walls. The NCRP Report calculations were performed foreseeing a better protection of people outside the radiotherapy room. However, contribution of lead and steel to patient dose should be taken into account for radioprotection purposes. This work presents calculations performed by MCNPX code in analyzing the Ambient Dose Equivalent due to neutron, H*(10) n , within a radiotherapy room, in the patients area, considering the use of additional shielding of 1 TVL of lead or 1 TVL of steel, positioned at the inner faces of walls and ceiling of a bunker. The head of the linear accelerator Varian 2100/2300 C/D was modeled working at 18MeV, with 5x5cm 2 , 10x10cm 2 , 20x20cm 2 , 30x30cm 2 and 40x40cm 2 openings for jaws and MLC and operating in eight gantry's angles. This study shows that the use of lead generates an average value of H*(10) n at patients area, 8.02% higher than the expected when using steel. Further studies should be performed based on experimental data for comparison with those from MCNPX simulation.

The industrial ecology of steel

Energy Technology Data Exchange (ETDEWEB)

Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

2001-03-26

This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

DETERMINANTS OF RETAINED EARNINGS IN PROFITABLE STEEL COMPANIES IN INDIA: A STUDY OF STEEL SECTOR

OpenAIRE

Dr. Sohaib Masood

2018-01-01

In this paper an attempt has been made to identify the important determinants of retained earnings in profitable steel companies in steel sector of India and which have impact on the retention of earnings of steel companies under study. Multiple linear regression is used to identify the determinants of retained earnings for a period of sixteen years. Also the importance of retained earnings as a source of finance for steel sector companies is also studied in the paper.

Advanced cold rolled steels for automotive applications

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

2009-01-15

Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

Effect of Deoxidation Process on Inclusion and Fatigue Performance of Spring Steel for Automobile Suspension

Science.gov (United States)

Hu, Yang; Chen, Weiqing; Wan, Changjie; Wang, Fangjun; Han, Huaibin

2018-04-01

55SiCrA spring steel was smelted in a vacuum induction levitation furnace. The liquid steel was treated by Si deoxidation, Al modification with Ca treatment and Al modification, and the steel samples were obtained with deformable Al2O3-SiO2-CaO-MgO inclusions closely contacted with steel matrix, Al2O3-CaO-CaS-SiO2-MgO inclusions surrounded by small voids or Al2O3(> 80 pct)-SiO2-CaO-MgO inclusions surrounded by big voids, respectively. Effect of three types of inclusions on steel fatigue cracks was studied. The perpendicular and transverse fatigue cracks around the three types of inclusions leading to fracture were found to vary in behavior. Under the applied stress amplitude of 775 MPa, the fatigue lives of the three spring steels decreased from 4.0 × 107 to 3.8 × 107, and to 3.1 × 107 cycles. For the applied stress amplitude of 750 MPa, the fatigue lives of the three spring steels decreased from 5.2 × 107 to 4.1 × 107, and to 3.4 × 107 cycles. Based on the voids around inclusions, the equivalent size of initial fatigue crack has been newly defined as √ {{{area}_{inclusion} }/{(1 - {CC)}}} , where the contraction coefficient CC of inclusion was introduced. A reliable forecast model of the critical size of inclusion leading to fracture was established by the incorporation of actual width b inclusion or diameter d inclusion of internal inclusion; the model prediction was found to be in agreement with experimental results.

Fracture Resistance of 14Cr ODS Steel Exposed to a High Temperature Gas

Directory of Open Access Journals (Sweden)

Anna Hojna

2017-12-01

Full Text Available This paper studies the impact fracture behavior of the 14%Cr Oxide Dispersion Strengthened (ODS steel (ODM401 after high temperature exposures in helium and air in comparison to the as-received state. A steel bar was produced by mechanical alloying and hot-extrusion at 1150 °C. Further, it was cut into small specimens, which were consequently exposed to air or 99.9% helium in a furnace at 720 °C for 500 h. Impact energy transition curves are shifted towards higher temperatures after the gas exposures. The transition temperatures of the exposed states significantly increase in comparison to the as-received steel by about 40 °C in He and 60 °C in the air. Differences are discussed in terms of microstructure, surface and subsurface Scanning Electron Microscope (SEM and Transmission Electron Microscope (TEM observations. The embrittlement was explained as temperature and environmental effects resulting in a decrease of dislocation level, slight change of the particle composition and interface/grain boundary segregations, which consequently affected the nucleation of voids leading to the ductile fracture.

Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

Science.gov (United States)

Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

2017-11-01

Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

International Nuclear Information System (INIS)

Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

2016-01-01

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

Inspection of steel poles; ultrasonic testing of anchor ground rods and cathodic reactions : Corrosion detection : an emerging problem in buried steel structures

Energy Technology Data Exchange (ETDEWEB)

Pandey, A.K.; Randle, R.E.; Stewart, A.H. [EDM International Inc., Fort Collins, CO (United States)

2002-07-01

A typical inspection of steel utility poles routinely overlooks what is below ground, such as anchor rods, stub angles in lattice towers, and direct embedded steel poles. Stub angles are lap or butt spliced to the tower leg and extend several feet below ground line. A case study concerning stub angles (Oberst 1998) is discussed. An inspection of steel poles erected in 1929 revealed that 40 per cent of legs had complete loss of galvanizing, 10 per cent of legs had greater than 10 per cent loss of cross-section, and 2 per cent of legs had greater than 80 per cent loss of cross-section. All corrosion was found within one foot of ground line. A relatively new concept is direct embedded steel poles. An emerging problem concerns tree induced anchor rod corrosion. A corrosion technique for anchor rods was developed and has been commercially available for the past three years. Its effectiveness was verified at the Montana Power Company 500 kV Colstrip Project, where 3 anchor failures were detected in 1995 due to corrosion wastage. The rods are classified as being in good condition up to 10 per cent loss of cross-section, moderate corrosion for losses between 10 and 25 per cent, and excessive corrosion for losses greater than 25 per cent. The results obtained at the Montana Power Company indicated the technique was 98 per cent accurate. The authors discuss the capabilities and limitations of the technique. It was also applied for the Anchor Rod Inspection Project of the Georgia Power Company (GPC). The technique is evaluated in the laboratory, then optimized. Field prototypes are developed, followed by an evaluation at different test sites. figs.

Problems with radioactivity scrap in the iron and steel industry of the Czech and Slovak Republics

International Nuclear Information System (INIS)

Raab, J.; Toman, V.

1999-01-01

During the recent restructuring process, the Czech steel industry has undergone a drastic reduction in the steel production by around 40%. Under such situation, previously exported volumes have been diverted into domestic markets. For the export, the Czech steel industry had to make its efforts in enhancing the quality of products and in improving the technologies in accordance with ISO standards (ISO 9000 and also ISO 14000). Among the various new quality demands in the export market, the radioactive contamination of steel products has received a very high attention. The Czech Iron and Steel Federation has organized a working team specialized in solving the problems arising from radioactive contaminated metallurgical scrap and steel products. The working team is made up of specialists from steel producers and scrap handling firms of the Czech Republic and the Slovak Republic, of experts from the State Office for Nuclear Safety, the Ministry of Industry and Trade and the Metrological Institute. Members of the Inspectorate for Ionizing Radiation and the General Directory for Customs are also included. This working team takes part in the elaboration of the legislative norms in that area. This paper deals with all the detailed functions of the working team. At present, all the major Czech steel producers have installed stationary radiation monitoring systems for detecting the possible radioactivity in all materials entering into factories. Under an agreement arranged between the producers of the Czech Iron and Steel Federation, the tolerable range of radionuclide contents in steel scrap and steel products has been set at the maximum of 100 Bq/kg in ( scrap and steel products. In this respect, the large firms collecting and treating scrap have also installed stationary radiation monitoring systems. In such monitoring systems, the detector will measure and check the values of radioactivity above 10 - 15% higher than the natural background level. In the case that

Effect of cold deformation on latent energy value and high-temperature mechanical properties of 12Cr18Ni10Ti steel

International Nuclear Information System (INIS)

Maksimkin, O.P.; Shiganakov, Sh.B.; Gusev, M.N.

1997-01-01

Energetic and magnetic characteristics and also the high-temperature mechanical properties depending on the preliminary cold deformation of 12Cr18Ni10Ti steel are presented. It is shown that the value of storage energy in the steel has being grown with increase of the deformation. The rate of its growth has been increased after beginning of martensitic γ→α'- transformation when value of comparative storage energy at first decreased and then has been stay practically constant. Level of mechanical properties of the steel at 1073 K has been determined not only by value of cold deformation but and structural reconstruction corresponding to deformations 35-45% and accompanying with α'-phase martensite formation and change of energy accumulating rate. Preliminary cold deformation (40-60 %) does not improve high- temperature plasticity of steel samples implanted by helium. refs. 7, figs. 2

Modified heat treatment for lower temperature improvement of the mechanical properties of two ultrahigh strength low alloy steels

Science.gov (United States)

Tomita, Yoshiyuki; Okabayashi, Kunio

1985-01-01

In the previous papers, a new heat treatment for improving the lower temperature mechanical propertise of the ultrahigh strength low alloy steels was suggested by the authors which produces a mixed structure of 25 vol pct lower bainite and 75 vol pct martensite through isothermal transformation at 593 K for a short time followed by water quenching (after austenitization at 1133 K). In this paper, two commercial Japanese ultrahigh strength steels, 0.40 pct C-Ni-Cr-Mo (AISI 4340 type) and 0.40 pct C-Cr-Mo (AISI 4140 type), have been studied to determine the effect of the modified heat treatment, coupled above new heat treatment with γ ⇆ α' repctitive heat treatment, on the mechanical properties from ambient temperature (287 K) to 123 K. The results obtained for various test temperatures have been compared with those for the new heat treatment reported previously and the conventional 1133 K direct water quenching treatment. The incorporation of intermediate four cyclic γ ⇆ α' repctitive heat treatment steps (after the initial austenitization at 1133 K and oil quenching) into the new heat treatment reported previously, as compared with the conventional 1133 K direct water quenching treatment, significantly improved 0.2 pct proof stress as well as notch toughness of the 0.40 pct C-Ni-Cr-Mo ultrahigh strength steel at similar fracture ductility levels from 287 to 123 K. Also, this heat treatment, as compared with the conventional 1133 K direct water quenching treatment, significantly improved both 0.2 pct proof stress and notch toughness of the 0.40 pct C-Cr-Mo ultrahigh strength steel with increased fracture ductility at 203 K and above. The microstructure consists of mixed areas of ultrafine grained martensite, within which is the refined blocky, highly dislocated structure, and the second phase lower bainite (about 15 vol pct), which appears in acicular form and partitions prior austenite grains. This newly developed heat treatment makes it possible to modify

Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

Directory of Open Access Journals (Sweden)

Wanchen XIE

2017-08-01

Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

Opuntia ficus-indica Extract as Green Corrosion Inhibitor for Carbon Steel in 1 M HCl Solution

Directory of Open Access Journals (Sweden)

J. P. Flores-De los Ríos

2015-01-01

Full Text Available The effect of Opuntia ficus-indica (Nopal as green corrosion inhibitor for carbon steel in 1 M HCl solution has been investigated by using weight loss tests, potentiodynamic polarization curves, and electrochemical impedance spectroscopy measurements. Also, scanning electron microscopy (SEM and Fourier transform infrared spectroscopy (FT-IR analysis were performed. The inhibitor concentrations used ranged from 0 to 300 ppm at 25, 40, and 60°C. Results indicated the inhibition efficiency increases with increasing extract concentration and decreases with the temperature, and the inhibitor acted as a cathodic-type inhibitor which is physically absorbed onto the steel surface. In fact, the adsorption of the inhibitor on the steel surface follows the Langmuir adsorption isotherm, indicating monolayer adsorption. The presence of heteroatoms such as C, N, and O and OH groups were responsible for the corrosion inhibition.

Steel alloys

International Nuclear Information System (INIS)

Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

1977-01-01

The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

Clean steels for fusion

International Nuclear Information System (INIS)

Gelles, D.S.

1995-03-01

Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels

Thermal stability of manganese-stabilized stainless steels

International Nuclear Information System (INIS)

Klueh, R.L.; Kenik, E.A.

1993-01-01

Previous work on a series of experimental high-manganese reduced-activation austenitic stainless steels demonstrated that they have improved tensile properties relative to type 316 stainless steel in both the annealed and 20% cold-worked conditions. Steels were tested with an Fe-20Mn-12Cr-0.25C (in weight percent) base composition, to which various combinations of Ti, W, V, P, and B were added. Tensile tests have now been completed on these steels after thermal aging at 600 degrees C. Thermal stability varied with composition, but the alloys were as stable or more stable than type 316 stainless steel. the strength of the annealed steels increased slightly after aging to 5000 h, while a strength decrease occurred for the cold worked steel. In both conditions, a steel containing a combination of all the alloying elements was most stable and had the best strength after thermal aging 5000 h at 600 degrees C. Despite having much higher strength than 316 stainless steel after aging, the ductility of the strongest experimental alloy was still as good as that of 316 stainless steel

Bainitic steels behavior at different temperatures: study of cementite using neutron and synchrotron radiations

International Nuclear Information System (INIS)

Ouahab, Razane

2012-01-01

The multi-scale experimental characterization of bainitic steels has been the subject of this research. Two two-phase steels ferrite-cementite were chosen: a 16MND5 steel used to design RPW reactors (Reactor Pressurized Water) and a 2C40 steel. In order to study the mechanical behavior of each phase individually, different thermomechanical characterization tools have been considered. The originality of this work comes from the use of two techniques: in situ tensile tests combined to synchrotron radiation and nano indentation. A major interest is given to the behavior of cementite. The stresses reached in this phase were determined by two methods. First, analyzes have been performed in ferritic phase by XRD and a mixture law has been used to estimate the stress values in cementite. Then, analyzes have been carried out directly in each phase using synchrotron radiation. The results show that the mixture law is a good tool to describe the stress distribution in each phase of the studied steels. However, it may be not enough because it doesn't take into account the morphology of the carbide and highly depends on the volume fraction of the cementite: an uncertainty of ± 0.2 % can lead to stress variation of ± 1000 MPa. The local properties of cementite were also analyzed by nano indentation. The primary results have confirmed that the carbide hardness is 2-3 times greater than the hardness of the matrix [fr

Proposals for Calculation of Bucking Coefficient for Concrete-Filled Steel Tube Columns

Science.gov (United States)

Krishan, A. L.; Sagadatov, A. I.; Surovtsov, M. M.

2017-11-01

This paper demonstrates that the methodology currently standardized in Russia to factor in the flexibility of reinforced concrete components under extra-central compression produce results that satisfactorily match the experimental values; however, that only holds for the components with a flexibility of λ=40÷60. Given the complex stress state of the concrete core and the steel shell as well as due to the concrete-filled steel tube columns being prone to deformation, this method cannot be used to reliably calculate their load capacity. The literature review has revealed many researchers’ suggestions to factor in the flexibility of concrete-filled steel tubes by means of the buckling coefficient that reduces the limit value of longitudinal force a short compressed element can take. We have analyzed the methods currently standardized in Europe and China as well as more advanced methods proposed by Chinese scientists. Calculating by these methods led to the results that excessively deviated from experimental values. By statistically analyzing a large volume of own and third-party research data as well as the data obtained by non-linear deformation computing, we have derived a new formula to determine the bucking coefficient depending on the relative flexibility.

Joining thick section aluminum to steel with suppressed FeAl intermetallic formation via friction stir dovetailing

Energy Technology Data Exchange (ETDEWEB)

Reza-E-Rabby, Md.; Ross, Kenneth; Overman, Nicole R.; Olszta, Matthew J.; McDonnell, Martin; Whalen, Scott A.

2018-04-01

A new solid-phase technique called friction stir dovetailing (FSD) has been developed for joining thick section aluminum to steel. In FSD, mechanical interlocks are formed at the aluminum-steel interface and are reinforced by metallurgical bonds where intermetallic growth has been uniquely suppressed. Lap shear testing shows superior strength and extension at failure compared to popular friction stir approaches where metallurgical bonding is the only joining mechanism. High resolution microscopy revealed the presence of a 40-70 nm interlayer having a composition of 76.4 at% Al, 18.4 at% Fe, and 5.2 at% Si, suggestive of limited FeAl3 intermetallic formation.

Comparison of Grinding Characteristics of Converter Steel Slag with and without Pretreatment and Grinding Aids

Directory of Open Access Journals (Sweden)

Jihui Zhao

2016-10-01

Full Text Available The converter steel slag cannot be widely used in building materials for its poor grindability. In this paper, the grinding characteristics of untreated and pretreated (i.e., magnetic separation steel slag were compared. Additionally, the grinding property of pretreated steel slag was also studied after adding grinding aids. The results show that the residues (i.e., oversize substance that passed a 0.9 mm square-hole screen can be considered as the hardly grinding phases (HGP and its proportion is about 1.5%. After the initial 20 min grinding, the RO phase (RO phase is a continuous solid solution which is composed of some divalent metal oxides, such as FeO, MgO, MnO, CaO, etc., calcium ferrite, and metallic iron phase made up most of the proportion of the HGP, while the metallic iron made up the most component after 70 min grinding. The D50 of untreated steel slag could only reach 32.89 μm after 50 min grinding, but that of pretreated steel slag could reach 18.16 μm after the same grinding time. The grinding efficiency of steel slag was obviously increased and the particle characteristics were improved after using grinding aids (GA, especially the particle proportions of 3–32 μm were obviously increased by 7.24%, 7.22%, and 10.63% after 40 min, 50 min, and 60 min grinding, respectively. This is mainly because of the reduction of agglomeration and this effect of GA was evidenced by SEM (scanning electron microscope images.

Sliding wear characteristics of carburized steels and thermally refined steels implanted with nitrogen ions

International Nuclear Information System (INIS)

Terashima, Keiichi; Koda, Hiroyuki; Takeuchi, Eiichi.

1995-01-01

In order to concretely examine the application of surface reforming by ion implantation, nitrogen ion implantation was applied to the thermally refined steels S45C and SCM440 and the carburized steel SCM415, which are high versatile steels for mechanical structures, and their friction and wear characteristics were examined. The results are summarized as follows. In the surface-reformed material, in which nitrogen was implanted for the purpose of improving the seizure durability of the carburized steel, the load-frictional coefficient curve in lubricated sliding friction was similar to that of the material without implantation, but it was recognized that the load at which seizure occurred reached 2000 kgf or more, and as the amount of implantation was more, the material withstood higher load. In the lubricated sliding friction using a pin-ring type wear testing machine of the thermally refined steels and those to which implantation was applied, it was recognized that the specific wear amount was less in the implanted steels than in those without implantation. The results of the analysis of the implanted surface layers and the friction surfaces are reported. (K.I.)

Effects of the Microstructure on Segregation behavior of Ni-Cr-Mo High Strength Low Alloy RPV Steel

Energy Technology Data Exchange (ETDEWEB)

Park, Sang Gyu; Wee, Dang Moon [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2010-10-15

SA508 Gr.4N Ni-Cr-Mo low alloy steel has an improved fracture toughness and strength, compared to commercial Mn-Mo-Ni low alloy RPV steel SA508 Gr.3. Higher strength and fracture toughness of low alloy steels could be achieved by adding Ni and Cr. So there are several researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature and time of a reactor pressure vessel is more than 300 .deg. C and over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, it requires a resistance of thermal embrittlement in the high temperature range including temper embrittlement resistance. S. Raoul reported that the susceptibility to temper embrittlement was increasing a function of the cooling rate in SA533 steel, which suggests the martensitic microstructures resulting from increased cooling rates are more susceptible to temper embrittlement. However, this result has not been proved yet. So the comparison of temper embrittlement behavior was made between martensitic microstructure and bainitic microstructure with a viewpoint of boundary features in SA508 Gr.4N, which have mixture of tempered bainite/martensite. In this study, we have compared temper embrittlement behaviors of SA508 Gr.4N low alloy steel with changing volume fraction of martensite. The mechanical properties of these low alloy steels) were evaluated after a long-term heat treatment(450 .deg. C, 2000hr. Then, the images of the segregated boundaries were observed and segregation behavior was analyzed by AES. In order to compare the misorientation distributions of model alloys, grain boundary structures were measured with EBSD

Larson-Miller Constant of Heat-Resistant Steel

Science.gov (United States)

Tamura, Manabu; Abe, Fujio; Shiba, Kiyoyuki; Sakasegawa, Hideo; Tanigawa, Hiroyasu

2013-06-01

Long-term rupture data for 79 types of heat-resistant steels including carbon steel, low-alloy steel, high-alloy steel, austenitic stainless steel, and superalloy were analyzed, and a constant for the Larson-Miller (LM) parameter was obtained in the current study for each material. The calculated LM constant, C, is approximately 20 for heat-resistant steels and alloys except for high-alloy martensitic steels with high creep resistance, for which C ≈ 30 . The apparent activation energy was also calculated, and the LM constant was found to be proportional to the apparent activation energy with a high correlation coefficient, which suggests that the LM constant is a material constant possessing intrinsic physical meaning. The contribution of the entropy change to the LM constant is not small, especially for several martensitic steels with large values of C. Deformation of such martensitic steels should accompany a large entropy change of 10 times the gas constant at least, besides the entropy change due to self-diffusion.

Properties of hot rolled steels for enamelling

International Nuclear Information System (INIS)

Gavrilovski, Dragica; Gavrilovski, Milorad

2003-01-01

The results of an investigation of the structure and properties of experimental produced hot rolled steels suitable for enamelling are presented in the paper. Hot rolled steels for enamelling represent a special group of the steels for conventional enamelling. Their quality has to be adapted to the method and conditions of enamelling. Therefore, these steels should meet some specific requirements. In addition to usual investigation of the chemical composition and mechanical properties, microstructure and quality of the steel surface also were investigated. The basic aim was to examine steels capability for enamelling, i. e. steels resistance to the fish scales phenomena, by trial enamelling, as well as quality of the steel - enamel contact surface, to evaluate the binding. Also, the changes of the mechanical properties, especially the yield point, during thermal treatment, as a very specific requirement, were investigated, by simplified method. Good results were obtained confirming the steels capability for enamelling. (Original)

Reduced-activation steels: present status and future development

International Nuclear Information System (INIS)

Klueh, R.L.

2007-01-01

Full text of publication follows: Reduced-activation steels for fusion reactor applications were developed in the 1980's to replace the commercial elevated- temperature steels first considered. In the United States, this involved replacing Sandvik HT9 and modified 9Cr-1Mo steels. Reduced-activation steels, which were developed for more rapid radioactivity decay following exposure in a fusion neutron environment, were patterned after the commercial steels they were to replace. The objective for the reduced-activation steels was that they have strengths (yield stress and ultimate tensile strength from room temperature to 600 deg. C) and impact toughness (measured in a Charpy test) comparable to or better than the steels they were replacing. That objective was achieved in reduced-activation steels developed in Japan, Europe, and the United States. Since the reduced-activation steels were developed in the 1980's, reactor designers have been interested designs for increased efficiency of future fusion plants. This means reactors will need to operate at higher temperatures-above 550 deg. C, which is the upper-temperature limit for the reduced-activation steels. Although the tensile and impact toughness of the reduced-activation steels exceed those of the commercial steels they were patterned after, their creep-rupture properties are inferior to some of the commercial steels they replaced. furthermore, they are much inferior to commercial steels that have been developed since the 1980's. Reasons for why the creep-rupture properties for the new commercial ferritic/martensitic steels are superior to the earlier commercial steels and the reduced-activation steels were examined. The reasons involve compositional changes that were made in the earlier commercial steels to give the new commercial steels their superior properties. Computational thermodynamics calculations were carried out to compare the expected equilibrium phases. It appears that similar changes in composition

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien

2014-06-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

Scientific and Technological Principles of Development of New Cold-Resistant Arc-Steels (Steels for Arctic Applications)

Science.gov (United States)

Sych, O. V.; Khlusova, E. I.; Yashin, E. A.

2017-12-01

The paper presents the results of quantitative analysis of C, Mn, Ni and Cu content on strength and cold-resistance of rolled plates. Relations between the ferritic-bainitic structure morphology and anisotropy and steel performance characteristics have been established. Influence of thermal and deformation rolling patterns on steel structure has been studied. The steel chemical composition has been improved and precision thermomechanical processing conditions for production of cold-resistant Arc-steel plates have been developed.

Protective effect of KhOSP-10 inhibitor during corrosion, hydrogenadsorption and corrosion cracking of a steel in sulfuric acid

Energy Technology Data Exchange (ETDEWEB)

Mindyuk, A K; Svist, E I; Savitskaya, O P; Goyan, E B; Gopanenko, A N [AN Ukrainskoj SSR, Lvov. Fiziko-Mekhanicheskij Inst.

1975-01-01

The protective propeties of inhibitor KhOSP-10 in the time of corrosion and corrosive cracking of steel 40Kh are higher then those of inhibitors KPI-1, KI-1, I-I-V etc. Its ability to reduce steel hydrogenation is the same as in the case of KPI-1 inhibitor i.e. below that of KI-1. HCl additives enhance the efficiency of inhibitors KPI-1, KI-1, I-1-V etc. up to the protective ability of KhOSP-10. Kinetics of the electrode processes was estimated from polarization curves.

Irradiation embrittlement of pressure vessel steels

International Nuclear Information System (INIS)

Brumovsky, M.; Vacek, M.

1975-01-01

A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

A simplified LBB evaluation procedure for austenitic and ferritic steel piping

International Nuclear Information System (INIS)

Gamble, R.M.; Wichman, K.R.

1997-01-01

The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials

A simplified LBB evaluation procedure for austenitic and ferritic steel piping

Energy Technology Data Exchange (ETDEWEB)

Gamble, R.M.; Wichman, K.R.

1997-04-01

The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

Controlling DC permeability in cast steels

Energy Technology Data Exchange (ETDEWEB)

Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

2017-05-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Controlling DC permeability in cast steels

International Nuclear Information System (INIS)

Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

2017-01-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

STEFINS: a steel freezing integral simulation program

International Nuclear Information System (INIS)

Frank, M.V.

1980-09-01

STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included

Nitrogen-containing steels and thermomechanical treatment

International Nuclear Information System (INIS)

Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

2004-01-01

The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

Irradiation-induced creep in 316 and 304L stainless steels

International Nuclear Information System (INIS)

Walters, L.C.; McVay, G.L.; Hudman, G.D.

1977-01-01

Recent results are presented from the in-reactor creep experiments that are being conducted by Argonne National Laboratory. The experiments consist of four subassemblies that contain helium-pressurized as well as unstressed capsules of 316 and 304L stainless steels in several metallurgical conditions. Experiments are being irradiated in row 7 of the EBR-II sodium-cooled fast breeder reactor. Three of the subassemblies are being irradiated at temperatures near 400 0 C, and the fourth subassembly is being irradiated at a temperature of 550 0 C. Creep and swelling strains were determined by profilometer measurements on the full length of the capsules after each irradiation cycle. The accumulated neutron dose on the 304L capsules at 385 0 C was 45 dpa; on the 316 capsules at 400 0 C, 40 dpa; and on the 316 capsules at 550 0 C, 25 dpa. It was found that the in-reactor creep rates were linearly dependent on hoop stress, with the exception being capsules of 316 stainless steel that had been given long-term carbide aging treatment and then irradiated at 550 0 C. Those capsules exhibited much higher creep and swelling rates than their unaged counterparts. For the metallurgical conditions where significant swelling was observed (solution-annealed 304L and aged 316 stainless steels), it was found that the in-reactor creep rates were readily fit to a model that related the creep rates to accumulated swelling. Additionally, it was found that the stress-normalized creep rate for 20%-cold-worked 316 stainless steel at a temperature of 550 0 C was 1.6 times that observed at 400 0 C

Automated Steel Cleanliness Analysis Tool (ASCAT)

Energy Technology Data Exchange (ETDEWEB)

Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

2005-12-30

The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

Automated Steel Cleanliness Analysis Tool (ASCAT)

International Nuclear Information System (INIS)

Gary Casuccio; Michael Potter; Fred Schwerer; Richard J. Fruehan; Dr. Scott Story

2005-01-01

The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

Experiments on MCCI with oxide and steel

International Nuclear Information System (INIS)

Foit, J.J.; Fischer, M.; Journeau, Ch.; Langrock, G.

2014-01-01

induction furnaces melt the steel. All these melts are poured in a concrete cavity where the decay heat is applied to the oxide phase via 40-kHz induction coils. VULCANO VBS tests with oxide and metal have shown an increased ablation in front of the metallic masses. More unexpected results concern a very high steel oxidation (especially in VBS-U1 with limestone-rich concrete in which almost all the steel was oxidised) and the fact that post test examinations did not show the expected horizontal steel layer. Induction heating was also used for decay heat simulation in the laboratory-scale SICOPS tests, using a “cold crucible” technique and a higher frequency of about 1.3 MHz. Tests were performed to study the influence of an additional metal phase on the 1D erosion behaviour. For these mixed melt tests, concrete specimen of 10 cm diameter, made of siliceous concrete with grain aggregates, were used. Oxide melts were either simulant or prototypic melts. Metallic melt was form by addition of steel (steel 37.1) pellets after oxidic melt has been produced. It was found that the impact of the metal phase depends on heating power and gas release rate. The analysis suggests that the mechanism of concrete attack by metal melt can be understood as a thermal destruction mechanism

Corrosion of carbon steel and low-alloy steel in diluted seawater containing hydrazine under gamma-rays irradiation

International Nuclear Information System (INIS)

Nakano, Junichi; Yamamoto, Masahiro; Tsukada, Takashi

2014-01-01

Seawater was injected into reactor cores of Units 1, 2, and 3 in the Fukushima Daiichi nuclear power station as an urgent coolant. It is considered that the injected seawater causes corrosion of steels of the reactor pressure vessel and primary containment vessel. To investigate the effects of gamma-rays irradiation on weight loss in carbon steel and low-alloy steel, corrosion tests were performed in diluted seawater at 50°C under gamma-rays irradiation. Specimens were irradiated with dose rates of 4.4 kGy/h and 0.2 kGy/h. To evaluate the effects of hydrazine (N 2 H 4 ) on the reduction of oxygen and hydrogen peroxide, N 2 H 4 was added to the diluted seawater. In the diluted seawater without N 2 H 4 , weight loss in the steels irradiated with 0.2 kGy/h was similar to that in the unirradiated steels, and weight loss in the steels irradiated with 4.4 kGy/h increased to approximate 1.7 times of those in the unirradiated steels. Weight loss in the steels irradiated in the diluted seawater containing N 2 H 4 was similar to that in the diluted seawater without N 2 H 4 . When N 2 was introduced into the gas phase in the flasks during gamma-rays irradiation, weight loss in the steels decreased. (author)

Behavior of Low Grade Steel Fiber Reinforced Concrete Made with Fresh and Recycled Brick Aggregates

Directory of Open Access Journals (Sweden)

Md. Shariful Islam

2017-01-01

Full Text Available In recent years, recycled aggregates from construction and demolition waste (CDW have been widely accepted in construction sectors as the replacement of coarse aggregate in order to minimize the excessive use of natural resources. In this paper, an experimental investigation is carried out to observe the influence of low grade steel fiber reinforcements on the stress-strain behavior of concrete made with recycled and fresh brick aggregates. In addition, compressive strength by destructive and nondestructive tests, splitting tensile strength, and Young’s modulus are determined. Hooked end steel wires with 50 mm of length and an aspect ratio of 55.6 are used as fiber reinforcements in a volume fraction of 0% (control case, 0.50%, and 1.00% in concrete mixes. The same gradation of aggregates and water-cement ratio (w/c=0.44 were used to assess the effect of steel fiber in all these concrete mixes. All tests were conducted at 7, 14, and 28 days to perceive the effect of age on different mechanical properties. The experimental results show that around 10%～15% and 40%～60% increase in 28 days compressive strength and tensile strength of steel fiber reinforced concrete, respectively, compared to those of the control case. It is observed that the effect of addition of 1% fiber on the concrete compressive strength is little compared to that of 0.5% steel fiber addition. On the other hand, strain of concrete at failure of steel fiber reinforced concrete has increased almost twice compared to the control case. A simple analytical model is also proposed to generate the ascending portions of the stress-strain curve of concrete. There exists a good correlation between the experimental results and the analytical model. A relatively ductile failure is observed for the concrete made with low grade steel fibers.

Credentialism, National Targets, and the Learning Society: Perspectives on Educational Attainment in the UK Steel Industry.

Science.gov (United States)

Fuller, Alison; Unwin, Lorna

1999-01-01

The UK's National Learning Targets for Education and Training, embracing 11- to 21-year-olds, adults, and employers, promote a credentialist approach to economic and social development. This article shows how the steel industry measures up. Using qualifications-based targets as a proxy for adult workforce capability is misguided. (Contains 40…

Study on cementitious properties of steel slag

Directory of Open Access Journals (Sweden)

Zhu G.

2013-01-01

Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

Modern steels for light automobiles (review)

Science.gov (United States)

Tikhonov, A. K.

1994-10-01

The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

Inclusion control in high-performance steels

International Nuclear Information System (INIS)

Holappa, L.E.K.; Helle, A.S.

1995-01-01

Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

Electro-catalytic biodiesel production from canola oil in methanolic and ethanolic solutions with low cost stainless steel and hybrid ion-exchange resin grafted electrodes

Science.gov (United States)

Allioux, Francois-Marie; Holland, Brendan J.; Kong, Lingxue; Dumée, Ludovic F.

2017-07-01

Biodiesel is a growing alternative to petroleum fuels and is produced by the catalysed transesterification of fats in presence of an alcohol base. Transesterification processes using homogeneous catalysts are considered to be amongst the most efficient methods but rely on the feedstock quality and low water content in order to avoid undesirable saponification reactions. In this work, the electro-catalytic conversion of canola oil to biodiesel in a 1% aqueous methanolic and ethanolic reaction mixture was performed without the addition of external catalyst or co-solvent. An inexpensive stainless steel electrode and a hybrid stainless steel electrode coated with an ion-exchange resin catalyst were used as cathode materials while the anode was composed of a plain carbon paper. The cell voltages were varied from 10 to 40 V and the reaction temperature maintained at 20 or 40°C. The canola oil conversion rates were found to be superior at 40°C without saponification reactions for cell voltages below 30 V. The conversion rates were as high as 87% for the hybrid electrode and 81% for the plain stainless steel electrode. This work could inspire new process development for the conversion of high water content feedstock for the production of second-generation biodiesel.

Precipitation characteristic of high strength steels microalloyed with titanium produced by compact strip production

Institute of Scientific and Technical Information of China (English)

Jian Zhou; Yonglin Kang; Xinping Mao

2008-01-01

Transmission electron microscopy (TEM) and physics-chemical phase analysis were employed to investigate the precipitates in high strength steels microalloyed with Ti produced by compact strip production (CSP). It was seen that precipitates in Ti mieroalloyed steels mainly included TiN, Ti4C2S2, and TiC. The size of TiN particles varied from 50 to 500 nm, and they could precipitate during or before soaking. The Ti4C2S>2 with the size of 40-100 nm might precipitate before rolling, and the TiC particles with the size of 5-50 nm precipitated heterogeneously. High Ti content would lead to the presence of bigger TiC particles that precipitated in austenite, and by contrast, TiC particles that precipitated in ferrite and the transformation of austenite to ferrite was smaller. They were less than 30 nm and mainly responsible for precipitate strengthening. It should be noted that the TiC particles in higher Ti content were generally smaller than those in the steel with a lower Ti content.

Determination of trace amounts of boron in steel by high frequency plasma torch spectrometry

International Nuclear Information System (INIS)

Akiyoshi, Takanori; Tsukamoto, Takako

1978-01-01

Trace amount of boron in steel were determined by means of emission spectrometry using high frequency plasma torch. The sensitivity of this method depended on the kind of solvent used, and methyl alcohol gave the best sensitivity. The determination limit of boron in methanol was 0.002 μg/ml. The established method utilized the high sensibility of the plasma torch and the easy distillation of boron in methanol as trimethyl-borate (B(OCH 3 ) 3 ). The sample was dissolved by acids and dehydrated by hot H 2 SO 4 and H 3 Po 4 . After cooling and addition of methanol (60 ml), the solution was distilled to obtain 40 ml of the distillate. The amount of boron in the distillate was determined by the intensity of the spectral line of B 2497.73 A excited by plasma torch. This method was rapid and accurate, particularly in determining trace amounts of boron and the determination range of boron in steel was 0.2 to 150 ppm. This method was also appliciable to stainless steels and other alloys. (auth.)

Steel fiber reinforced concrete

International Nuclear Information System (INIS)

Baloch, S.U.

2005-01-01

Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

The effect of alloying and treatment on martensite transformation during deformation in Fe-Cr-Mn steels with unstable austenite

International Nuclear Information System (INIS)

Malinov, L.S.; Konop, V.I.; Sokolov, K.N.

1977-01-01

The effect is studied of alloying with chromium (6-10%), silicon (1-2%), molybdenum (1-3%), and copper (2%), the heat treatment conditions, and the deformation conditions, or the martensitic transformation and mechanical properties of Fe-Cr-Mn steels of the transitional class based on 0G8AM2S. It is shown that appropriate alloying and treatment, taking into account the degree of stability of the austenite, can ensure a complex of high mechanical properties of the steels investigated. For instance, the treatment of steel 0Kh10AG8MD2S by the technique: hardening+ 40% deformation at 400 deg C + 10% deformation at room temperature has yielded the following mechanical properties: sigmasub(B)=150 kgf/mm 2 , sigmasub(T)=110 kgf/mm 2 , sigma=18%, psi=32%

Variations of fracture toughness and stress-strain curve of cold worked stainless steel and their influence on failure strength of cracked pipe

International Nuclear Information System (INIS)

Kamaya, Masayuki

2016-01-01

In order to assess failure probability of cracked components, it is important to know the variations of the material properties and their influence on the failure load assessment. In this study, variations of the fracture toughness and stress-strain curve were investigated for cold worked stainless steel. The variations of the 0.2% proof and ultimate strengths obtained using 8 specimens of 20% cold worked stainless steel (CW20) were 77 MPa and 81 MPa, respectively. The respective variations were decreased to 13 and 21 MPa for 40% cold worked material (CW40). Namely, the variation in the tensile strength was decreased by hardening. The COVs (coefficients of variation) of fracture toughness were 7.3% and 16.7% for CW20 and CW40, respectively. Namely, the variation in the fracture toughness was increased by hardening. Then, in order to investigate the influence of the variations in the material properties on failure load of a cracked pipe, flaw assessments were performed for a cracked pipe subjected to a global bending load. Using the obtained material properties led to variation in the failure load. The variation in the failure load of the cracked pipe caused by the variation in the stress-strain curve was less than 1.5% for the COV. The variation in the failure load caused by fracture toughness variation was relatively large for CW40, although it was less than 2.0% for the maximum case. It was concluded that the hardening induced by cold working does not cause significant variation in the failure load of cracked stainless steel pipe. (author)

Warm pre-stress experiments on highly irradiated reactor pressure vessel steel

International Nuclear Information System (INIS)

Landron, C.; Ait-Bachir, M.; Moinereau, D.; Molinie, E.; Garbay, E.

2015-01-01

In the aim to justify in-service integrity of reactor pressure vessel beyond 40 years, experimental warm pre-stress (WPS) tests were performed on irradiated materials representative of RPV steels corresponding to 40 operating years. Different types of WPS loading path have been considered to cover typical postulated accidental transients. These results confirmed the beneficial effect of WPS on the cleavage fracture resistance of the irradiated materials. No fracture occurred during the cooling phase of the loading path and the fracture toughness values are higher than that measured with conventional isothermal tests. The analyses of the experiments, conducted using either simplified engineering models or more refined fracture models based on local approach to cleavage fracture, are in agreement with the experimental results. (authors)

Development of nuclear grade stainless steels at KCSSL

International Nuclear Information System (INIS)

Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

2011-01-01

Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

International Nuclear Information System (INIS)

Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

2011-01-01

Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

Life after Steel

Science.gov (United States)

Mangan, Katherine

2013-01-01

Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

Modification of the Structure of Low-Carbon Pipe Steel by Helical Rolling, and the Increase in Its Strength and Cold Resistance

Science.gov (United States)

Derevyagina, L. S.; Gordienko, A. I.; Pochivalov, Yu. I.; Smirnova, A. S.

2018-01-01

The paper reports the investigation results on the microstructure and mechanical properties of low-carbon pipe steel after helical rolling. The processing of the steel leads to the refinement of ferritic grains from 12 (for the coarse-grained state) to 5 μm, to the strengthening of ferrite by carbide particles, a decrease in the total fraction of perlite grains, a more uniform alternation of ferrite and perlite, and the formation of regions with bainitic structure. The mechanical properties of the steel have been determined in the conditions of static and dynamic loading in the range of test temperatures from +20 to-70°C. As a result of processing, the ultimate tensile strength increases (from 650 to 770 MPa at a rolling temperature from 920°C) and the viscoplastic properties at negative temperatures are improved significantly. The ductile-brittle transition temperature of the rolled steel decreases from-32 to-55°C and the impact toughness at the test temperature-40°C increases eight times compared to the initial state of the steel.

Development of new high-performance stainless steels

International Nuclear Information System (INIS)

Park, Yong Soo

2002-01-01

This paper focused on high-performance stainless steels and their development status. Effect of nitrogen addition on super-stainless steel was discussed. Research activities at Yonsei University, on austenitic and martensitic high-performance stainless, steels, and the next-generation duplex stainless steels were introduced

Ferritic/martensitic steels: Promises and problems

International Nuclear Information System (INIS)

Klueh, R.L.; Ehrlich, K.; Abe, F.

1992-01-01

Ferritic/martensitic steels are candidate structural materials for fusion reactors because of their higher swelling resistance, higher thermal conductivity, lower thermal expansion, and better liquid-metal compatibility than austenitic steels. Irradiation effects will ultimately determine the applicability of these steels, and the effects of irradiation on microstructure and swelling, and on the tensile, fatigue, and impact properties of the ferritic/martensitic steels are discussed. Most irradiation studies have been carried out in fast reactors, where little transmutation helium forms. Helium has been shown to enhance swelling and affect tensile and fracture behavior, making helium a critical issue, since high helium concentrations will be generated in conjunction with displacement damage in a fusion reactor. These issues are reviewed to evaluate the status of ferritic/martensitic steels and to assess the research required to insure that such steels are viable candidates for fusion applications

Evaluation criteria of structural steel reliability

International Nuclear Information System (INIS)

Zav'yalov, A.S.

1980-01-01

Different low-carbon and medium-carbon structural steels are investigated. It is stated that steel reliability evaluation criteria depend on the fracture mode, steel suffering from the brittle fracture under the influence of the stresses (despite their great variety) arising in articles during the production and operation. Fibrous steel fracture at the given temperature and article thickness says about its high ductility and toughness and brittle fractures are impossible. Brittle fractures take place in case of a crystalline and mixed fracture with a predominant crystalline component. Evaluation methods of article and sample steel structural strength differing greatly from real articles in a thickness (diameter) or used at temperatures higher than possible operation temperatures cannot be reliability evaluation criteria because at a great thickness (diameter) and lower operation temperatures steel fracture and its strain mode can change resulting in a sharp reliability degradation

Development of PWR pressure vessel steels

International Nuclear Information System (INIS)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed

Development of PWR pressure vessel steels

Energy Technology Data Exchange (ETDEWEB)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed.

Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

Science.gov (United States)

Pramanick, A. K.; Das, H.; Reddy, G. M.; Ghosh, M.; Nandy, S.; Pal, T. K.

2018-05-01

Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at - 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

Science.gov (United States)

Pramanick, A. K.; Das, H.; Reddy, G. M.; Ghosh, M.; Nandy, S.; Pal, T. K.

2018-04-01

Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at - 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

Influence of steel-making process and heat-treatment temperature on the fatigue and fracture properties of pressure vessel steels

International Nuclear Information System (INIS)

Koh, S. K.; Na, E. G.; Baek, T. H.; Won, S. Y.; Park, S. J.; Lee, S. W.

2001-01-01

In this paper, high strength pressure vessel steels having the same chemical compositions were manufactured by the two different steel-making processes, such as Vacuum Degassing(VD) and Electro-Slag Remelting(ESR) methods. After the steel-making process, they were normalized at 955 deg. C, quenched at 843 .deg. C, and finally tempered at 550 .deg. C or 450 deg. C, resulting in tempered martensitic microstructures with different yielding strengths depending on the tempering conditions. Low-Cycle Fatigue(LCF) tests, Fatigue Crack Growth Rate(FCGR) tests, and fracture toughness tests were performed to investigate the fatigue and fracture behaviors of the pressure vessel steels. In contrast to very similar monotonic, LCF, and FCGR behaviors between VD and ESR steels, a quite difference was noticed in the fracture toughness. Fracture toughness of ESR steel was higher than that of VD steel, being attributed to the removal of impurities in steel-making process

Performance of high molybdenum superaustenitic stainless steel welds in harsh chloride environments

International Nuclear Information System (INIS)

Stenvall, P.; Liljas, M.; Wallen, B.

1996-01-01

Superaustenitic steels are normally welded with nickel-based alloys as filler materials. To clarify the understanding of weld behavior in superaustenitic stainless steels this paper presents the development history of 6Mo and 7Mo steels, and results of laboratory tests and field tests on welds of UNS S31254 (6Mo) and UNS S32654 (7 Mo) in different types of chloride containing environments. The laboratory tests consisted of the well known ferric chloride test (ASTM G 48 Method A). Shielded metal arc welds, gas tungsten arc welds and submerged arc welds in both grades were tested. The critical pitting temperatures were determined and the locations of the attack were noted. Some specimens were sectioned at the position of the attack followed by studies using light optical microscopy. The critical pitting temperatures of the welds in S31254 and S32654 were at normal levels for both grades, i.e., 40--50 C for S31254 and 60--75 C for S32654. The locations of the attack differed depending on the welding process. In shielded metal arc welds the attack was mostly located in the weld metal. In gas tungsten arc welds the attack was predominantly located next to the fusion line. The field tests showed that the behavior of welds and parent metal of superaustenitic stainless steels, as well as of nickel-based alloys, is much dependent on the corrosive environment. In oxidizing chloride solutions, similar results to those of the ferric chloride test, are observed. However, crevice corrosion in the parent material is at a greater risk than pitting corrosion in the welds. In very oxidizing solutions of low chloride concentrations, welds made of nickel-based fillers may corrode faster than the stainless steel base metal due to transpassive uniform corrosion. The opposite situation exists when active uniform corrosion prevails, i.e., welds made of nickel-based fillers corrode less than the stainless steel parent material

Corrosion behavior of 2205 duplex stainless steel.

Science.gov (United States)

Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

1997-07-01

The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

ABOUT RATIONING MAXIMUM ALLOWABLE DEFECT DEPTH ON THE SURFACE OF STEEL BILLETS IN PRODUCTION OF HOT-ROLLED STEEL

Directory of Open Access Journals (Sweden)

PARUSOV E. V.

2017-01-01

Full Text Available Formulation of the problem. Significant influence on the quality of rolled steel have various defects on its surface, which in its turn inherited from surface defects of billet and possible damage to the surface of rolled steel in the rolling mill line. One of the criteria for assessing the quality indicators of rolled steel is rationing of surface defects [1; 2; 3; 6; 7]. Current status of the issue. Analyzing the different requirements of regulations to the surface quality of the rolled high-carbon steels, we can conclude that the maximum allowable depth of defects on the surface of billet should be in the range of 2.0...5.0 mm (depending on the section of the billet, method of its production and further the destination Purpose. Develop a methodology for calculating the maximum allowable depth of defects on the steel billet surface depending on the requirements placed on the surface quality of hot-rolled steel. Results. A simplified method of calculation, allowing at the rated depth of defects on the surface of the hot-rolled steel to make operatively calculation of the maximum allowable depth of surface defects of steel billets before heating the metal in the heat deformation was developed. The findings shows that the maximum allowable depth of surface defects is reduced with increasing diameter rolled steel, reducing the initial section steel billet and degrees of oxidation of the metal in the heating furnace.

The reactor vessel steels

International Nuclear Information System (INIS)

Bilous, W.; Hajewska, E.; Szteke, W.; Przyborska, M.; Wasiak, J.; Wieczorkowski, M.

2005-01-01

In the paper the fundamental steels using in the construction of pressure vessel water reactor are discussed. The properties of these steels as well as the influence of neutron irradiation on its degradation in the time of exploitation are also done. (authors)

Heat Treatment and Properties of Iron and Steel

National Research Council Canada - National Science Library

Digges, Thomas

1966-01-01

.... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

Feasibility study of utilizing solar furnace technology in steel making industry

Energy Technology Data Exchange (ETDEWEB)

Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

2011-07-01

In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

Performance Steel Castings

Science.gov (United States)

2012-09-30

system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

High temperature oxidation behavior of ODS steels

Science.gov (United States)

Kaito, T.; Narita, T.; Ukai, S.; Matsuda, Y.

2004-08-01

Oxide dispersion strengthened (ODS) steels are being developing for application as advanced fast reactor cladding and fusion blanket materials, in order to allow increased operation temperature. Oxidation testing of ODS steel was conducted under a controlled dry air atmosphere to evaluate the high temperature oxidation behavior. This showed that 9Cr-ODS martensitic steels and 12Cr-ODS ferritic steels have superior high temperature oxidation resistance compared to 11 mass% Cr PNC-FMS and 17 mass% Cr ferritic stainless steel. This high temperature resistance is attributed to earlier formation of the protective α-Cr 2O 3 on the outer surface of ODS steels.

Compression behavior of a ferritic-martensitic Cr-Mo steel

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Pantleon, Wolfgang

2012-01-01

The compression behavior of a ferritic-martensitic Cr-Mo steel is characterized for strain rates ranging from 10-4 s-1 to 10-1 s-1 and engineering strains up to 40%. Adiabatic heating causes a reduction in flow stress during continuous compression at a strain rate of 10-1 s-1. No reduction...... in the flow stress is observed if interrupted compression tests are performed with loading and holding steps. Two work-hardening stages with work-hardening rates decreasing linearly with the flow stress are identified and interpreted in terms of the KocksMecking model. The microstructural evolution...

An assessment of the contributing factors to the nanoscale structural refinement of advanced bainitic steels

International Nuclear Information System (INIS)

Cornide, J.; Garcia-Mateo, C.; Capdevila, C.; Caballero, F.G.

2013-01-01

A new generation of steels has been designed, which on transformation at low temperature (200–350 °C), leads to a nano-scale microstructure, known as NANOBAIN. The microstructure consists of slender crystals of ferrite, whose controlling scale compares well with that of carbon nanotubes (20–40 nm). These advanced steels present the highest strength/toughness combinations ever recorded in bainitic steels. Their properties are mainly a consequence of the formation of nanoscale bainitic ferrite plates at very low temperatures. Transmission electron microscopy observations have shown that plastic relaxation in the austenite adjacent to the bainite plates may control the final size of the bainitic ferrite plates. The dislocation debris generated in this process resists the advance of the bainitic ferrite–austenite interface, the resistance being greatest for strong austenite. The yield strength of the austenite must then feature in any assessment of plate size. In this scenario, the plates are expected to become thicker at high temperatures because the yield strength of the austenite will then be lower. The goal of this study is to evaluate the influence of yield strength of austenite to the nanoscale structural refinement of advanced bainitic steels. In this sense, in situ measurements of austenite strength before bainite formation using a deformation dilatometer Bähr 805D have been performed in a medium carbon high silicon steel transforming at intermediate temperatures (325–400 °C) to a submicron structure of bainite and in a high carbon high silicon steel transforming at low temperatures (200–350 °C) to nanostructured bainite. The role of the transformation driving force on the bainite plate thickness will be also discussed

An assessment of the contributing factors to the nanoscale structural refinement of advanced bainitic steels

Energy Technology Data Exchange (ETDEWEB)

Cornide, J., E-mail: jca@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda Gregorio del Amo 8, Madrid E-28040 (Spain); Garcia-Mateo, C., E-mail: cgm@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda Gregorio del Amo 8, Madrid E-28040 (Spain); Capdevila, C., E-mail: ccm@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda Gregorio del Amo 8, Madrid E-28040 (Spain); Caballero, F.G., E-mail: fgc@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avda Gregorio del Amo 8, Madrid E-28040 (Spain)

2013-11-15

A new generation of steels has been designed, which on transformation at low temperature (200–350 °C), leads to a nano-scale microstructure, known as NANOBAIN. The microstructure consists of slender crystals of ferrite, whose controlling scale compares well with that of carbon nanotubes (20–40 nm). These advanced steels present the highest strength/toughness combinations ever recorded in bainitic steels. Their properties are mainly a consequence of the formation of nanoscale bainitic ferrite plates at very low temperatures. Transmission electron microscopy observations have shown that plastic relaxation in the austenite adjacent to the bainite plates may control the final size of the bainitic ferrite plates. The dislocation debris generated in this process resists the advance of the bainitic ferrite–austenite interface, the resistance being greatest for strong austenite. The yield strength of the austenite must then feature in any assessment of plate size. In this scenario, the plates are expected to become thicker at high temperatures because the yield strength of the austenite will then be lower. The goal of this study is to evaluate the influence of yield strength of austenite to the nanoscale structural refinement of advanced bainitic steels. In this sense, in situ measurements of austenite strength before bainite formation using a deformation dilatometer Bähr 805D have been performed in a medium carbon high silicon steel transforming at intermediate temperatures (325–400 °C) to a submicron structure of bainite and in a high carbon high silicon steel transforming at low temperatures (200–350 °C) to nanostructured bainite. The role of the transformation driving force on the bainite plate thickness will be also discussed.

Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

Directory of Open Access Journals (Sweden)

Aizik F.

2012-08-01

Full Text Available In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile’s core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

On high temperature strength of carbon steels

International Nuclear Information System (INIS)

Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

1977-01-01

In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

East/west steels for reactor pressure vessels

International Nuclear Information System (INIS)

Davies, M.; Kryukov, A.; Nikolaev, Y.; English, C.

1997-01-01

The report consist of three parts dealing with comparison of the irradiation behaviour of 'Eastern' and 'Western' steels, mechanisms of irradiation embrittlement and the role of compositional variations on the irradiation sensitivity of pressure vessels. Nickel, copper and phosphorus are the elements rendering the most essential influence on behaviour of pressure vessel steels under irradiation and subsequent thermal annealing. For WWER-440 reactor pressure vessel (RPV) steels in which nickel content does nor exceed 0.3% the main affecting factors are phosphorous and copper. For WWER-1000 RPV welds in which nickel content generally exceed 1.5% the role of nickel in radiation embrittlement is decisive. In 'Western' type steels main influencing elements are nickel and copper. The secondary role of phosphorus in radiation embrittlement of 'Western' steels is caused by lower relative content compared to 'Eastern' steels. The process of how copper, phosphorus and nickel contents affect the irradiation sensitivity of both types of steel seem to be similar. Some distinctions between the observed radiation effects is apparently caused by differences in the irradiation conditions and ratios of the contents of above mentioned elements in both types of steel. For 'Eastern' RPV steels the dependence of the recovery degree of irradiated steels due to postirradiation thermal annealing id obviously dependent on phosphorus contents and the influence of nickel contents on this process is detectable

Effect of Deformation Temperature on Microstructure Evolution and Mechanical Properties of Low-Carbon High-Mn Steel

Directory of Open Access Journals (Sweden)

Adam Grajcar

2018-01-01

Full Text Available This work addresses the influence of deformation temperature in a range from −40°C to 200°C on the microstructure evolution and mechanical properties of a low-carbon high-manganese austenitic steel. The temperature range was chosen to cope at the time during sheet processing or car crash events. Experimental results show that yield stress and ultimate tensile strength gradually deteriorate with an increase in the tensile testing temperature. The dominant mechanism responsible for the strain hardening of steel changes as a function of deformation temperature, which is related to stacking fault energy (SFE changes. When the deformation temperature rises, twinning decreases while a role of dislocation slip increases.

Development of ferritic steels for fusion reactor applications

Energy Technology Data Exchange (ETDEWEB)

Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

1988-08-01

Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs.

Development of ferritic steels for fusion reactor applications

International Nuclear Information System (INIS)

Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

1988-08-01

Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs

Hydrogen effects in stainless steel

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1983-01-01

The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

Occupational Profiles in the European Steel Industry.

Science.gov (United States)

Franz, Hans-Werner; And Others

The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

Cold-formed steel design

CERN Document Server

Yu, Wei-Wen

2010-01-01

The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

Performance of Retrofitted Self-Compacting Concrete-Filled Steel Tube Beams Using External Steel Plates

Directory of Open Access Journals (Sweden)

Ahmed A. M. AL-Shaar

2018-01-01

Full Text Available Self-compacting concrete-filled steel tube (SCCFST beams, similar to other structural members, necessitate retrofitting for many causes. However, research on SCCFST beams externally retrofitted by bolted steel plates has seldom been explored in the literature. This paper aims at experimentally investigating the retrofitting performance of square self-compacting concrete-filled steel tube (SCCFST beams using bolted steel plates with three different retrofitting schemes including varied configurations and two different steel plate lengths under flexure. A total of 18 specimens which consist of 12 retrofitted SCCFST beams, three unretrofitted (control SCCFST beams, and three hollow steel tubes were used. The flexural behaviour of the retrofitted SCCFST beams was examined regarding flexural strength, failure modes, and moment versus deflection curves, energy absorption, and ductility. Experimental results revealed that the implemented retrofitting schemes efficiently improve the moment carrying capacity and stiffness of the retrofitted SCCFST beams compared to the control beams. The increment in flexural strength ranged from 1% to 46%. Furthermore, the adopted retrofitting schemes were able to restore the energy absorption and ductility of the damaged beams in the range of 35% to 75% of the original beam ductility. Furthermore, a theoretical model was suggested to predict the moment capacity of the retrofitted SCCFST beams. The theoretical model results were in good agreement with the test results.

ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

Energy Technology Data Exchange (ETDEWEB)

T. Misiak

1996-06-26

The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

MULTI-OBJECTIVE OPTIMAL NUMBER AND LOCATION FOR STEEL OUTRIGGER-BELT TRUSS SYSTEM

OpenAIRE

MEHDI BABAEI

2017-01-01

During the past two decades, outrigger-belt truss system has been investigated and used in design of tall buildings. Most of the studies focused on the optimization of the system for minimum displacement and some of them proposed the best locations. In this study, however, multi-objective optimization of tall steel frames with belt trusses is investigated to minimize displacement and weight of the structure. For this purpose, structures with 20, 30, 40, and 50 stories are considered as ...

Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

Science.gov (United States)

Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

2017-09-01

Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

Utilization of structural steel in buildings.

Science.gov (United States)

Moynihan, Muiris C; Allwood, Julian M

2014-08-08

Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

Microstructure and properties of 700 MPa grade HSLA steel during high temperature deformation

International Nuclear Information System (INIS)

Chen, Xizhang; Huang, Yuming; Lei, Yucheng

2015-01-01

Highlights: • Hot deformation behavior of 700 MPa HSLA steel above 1200 °C in was detailed studied. • Uniform and granular bainite is formed when the deformation amount is 40%. • Deformation resistance value under steady-equilibrium state is about 56 MPa. - Abstract: A high temperature deformation experiment was conducted on a high strength low alloy (HSLA) steel Q690 using Thermecmastor-Z thermal/physical simulator. During the experiment, the specimens were heated from room temperature to 1200 °C with the heating rate of 10 °C/s and 50 °C/s, respectively. The deformation temperature was 1200 °C and the deformation amounts were 0%, 10% and 40%, respectively. The microstructures, stress–strain diagram and hardness were obtained. The results revealed that the microstructure transformation of deformed austenite was quite different from that of the normal situation. With the increasing of deformation amount, more lath-shaped microstructure and less granulous microstructure were observed. The compressive deformation effectively prevented the precipitation of carbides. Larger deformation amount or lower heating rate was conducive to the atomic diffusion, which led to the microstructure uniformity and hardness decreasing. The maximum stress was 68.4 MPa and the steady stress was about 56 MPa

Corrosion fatigue of pressure vessel steels in PWR environments--influence of steel sulfur content

International Nuclear Information System (INIS)

Scott, P.M.; Druce, S.G.; Truswell, A.E.

1984-01-01

Large effects of simulated light water reactor environments at 288 C on fatigue crack growth in low alloy pressure vessel steels are observed only when specific mechanical, metallurgical, and electrochemical conditions are satisfied simultaneously. In this paper, the relative importance of three key variables--steel impurity content, water chemistry, and flow rate--and their interaction with loading rate or strain rate are examined. In particular, the results of a systematic examination of the influence of a steel's sulfur content are described

Corrosion fatigue of pressure vessel steels in PWR environments--influence of steel sulfur content

Energy Technology Data Exchange (ETDEWEB)

Scott, P.M.; Druce, S.G.; Truswell, A.E.

1984-07-01

Large effects of simulated light water reactor environments at 288 C on fatigue crack growth in low alloy pressure vessel steels are observed only when specific mechanical, metallurgical, and electrochemical conditions are satisfied simultaneously. In this paper, the relative importance of three key variables--steel impurity content, water chemistry, and flow rate--and their interaction with loading rate or strain rate are examined. In particular, the results of a systematic examination of the influence of a steel's sulfur content are described.

The Effects of Substitution of The Natural Sand by Steel Slag in The Properties of Eco-Friendly Concrete with The 1:2:3 Ratio Mixing Method

Science.gov (United States)

Rahmawati, A.; Saputro, I. N.

2018-03-01

This study was motivated by the need for the development of eco-friendly concrete, and the use of large quantities of steel slag as an industrial waste which is generated from the steel manufacturers. This eco-friendly concrete was developed with steel slag as a substitute for natural sand. Properties of concrete which used waste slag as the fine aggregate with the 1 cement: 2 sand : 3 coarse aggregate ratio mixing method were examined. That ratio was in volume. Then a part of natural sand replaced with steel slag sand in six variations percentages that were 0 %, 20 %, 40 %, 60 %, 80 % and 100 %. The compressive strength, tensile strength, and flexural strength of concrete specimens were determined after curing for 28 days. The research results demonstrate that waste steel slag can increase the performance of concrete. The optimal percentage substitution natural sand by steel slag sand reached of slag on the percentage of 20 % which reached strength ratios of steel slag concrete to the strength of conventional concrete with natural sandstone were 1.37 for compressive strength and 1.13 for flexural strength. While the tensile strength reached a higher ratio of concrete with steel slag sand to the concrete with natural sand on the 80% substitution of natural sand with steel slag sand.

Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

International Nuclear Information System (INIS)

Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

1996-01-01

The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D ampersand D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D ampersand D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 μm and the other at about 10 μm. The average Mass Median Aerodynamic Diameters (MMAD's) for these tests are 0.36 ±0.08 μm for stainless steel, 0.48 ±0.17μm for aluminum and 0.52±0.12 μm for carbon steel

Kawasaki Steel Giho, Vol. 27, No. 4, 1995. Special issue on steel structure

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-31

;Contents (Partial): Vertical Gust Prediction of Cable-Stayed Bridges in Yawed Wind; Design and Construction of a Super Platform Structure Made of Steel; Prefabricated Steel Deck of Battledeck Floor Type for Redecking; Aesthetic Design of Structures; and Lift-up Construction Method for Multi-layer Building.

Data for a steel industry model

OpenAIRE

Mæstad, Ottar

2000-01-01

SNF has recently developed a new model of the steel market and some of the major factor markets connected to the steel industry. The aim of the model has been to study how regulations of the emissions of carbon dioxide (CO2) in the steel industry might affect the structure of the industry. It has also been an objective to investigate how structural changes in the steel industry might influence on the industry’s demand for transport services. This paper outlines the details about the data that...

Symbolic aesthetics in steel structural systems

Directory of Open Access Journals (Sweden)

Usama Abdul-Mun'em Khuraibet

2015-02-01

Full Text Available The aesthetic expression and its orders are important for steel structures forming. Steel structures are a compilation of structural elements, where its shapes have standard dimensions and pre-fabricated. As the steel construction systems not only aim to achieve the functional requirements for users, but must also have the symbolic aesthetics which provides visually and cognitive expression for viewers. In this sense the research interested in expressional aesthetics in these systems and highlights the importance of attention as structural items. Therefore the visual items which related with steel structures contain some of the most powerful forms of modern architecture, steel structures with a glass cladding, agility and accuracy in manufacture of structural elements as visual items, structural interest in the forms of spaces which have long span systems or in high buildings are different forms of expression and influence. So the research focuses on the study of those expressive patterns related with the steel construction properties, including the advantages of these systems at the level of strength and firmness, flexibility and economy as well as aesthetic and expression. Accordingly, the research problem concentrated on educational shortage in the study of the structural steel system aspects concerning constructional characteristic, expressive and aesthetic features, and how to deal with them as a language bearing the symbols and meanings which have clear structural style, because it the best ways to make those systems as communication means with users, by premise that the use of expressional symbol in steel construction increases the aesthetic value. Therefore the research aims to reveal the most structural and expressive patterns by analysis the expressional means and steel structural aesthetics.

Calculation of α/γ equilibria in SA508 grade 3 steels for intercritical heat treatment

International Nuclear Information System (INIS)

Lee, B.J.; Kim, H.D.; Hong, J.H.

1998-01-01

An attempt has been made to suggest an optimum temperature for intercritical heat treatment of an SA508 grade 3 steel for nuclear pressure vessels, based on thermodynamic calculation of the α/γ phase equilibria. A thermodynamic database constructed for the Fe-Mn-Ni-Mo-Cr-Si-V-Al-C-N ten-component system and an empirical criterion that the amount of reformed austenite should be around 40 pct were used for thermodynamic calculation and derivation of the optimum heat-treatment temperature, respectively. The calculated optimum temperature, 720 C, was in good agreement with an experimentally determined temperature of 725 C obtained through an independent experimental investigation of the same steel. The agreement between the calculated and measured fraction of reformed austenite during the intercritical heat treatment was also confirmed. Based on the agreement between calculation and experiment, it could be concluded that thermodynamic calculations can be successfully applied to the materials and/or process design as an additive tool to the already established technology, and that the currently constructed thermodynamic database for steel systems shows an accuracy that makes such applications possible

Computational Design of a Novel Medium-Carbon, Low-Alloy Steel Microalloyed with Niobium

Science.gov (United States)

Javaheri, Vahid; Nyyssönen, Tuomo; Grande, Bjørnar; Porter, David

2018-04-01

The design of a new steel with specific properties is always challenging owing to the complex interactions of many variables. In this work, this challenge is dealt with by combining metallurgical principles with computational thermodynamics and kinetics to design a novel steel composition suitable for thermomechanical processing and induction heat treatment to achieve a hardness level in excess of 600 HV with the potential for good fracture toughness. CALPHAD-based packages for the thermodynamics and kinetics of phase transformations and diffusion, namely Thermo-Calc® and JMatPro®, have been combined with an interdendritic segregation tool (IDS) to optimize the contents of chromium, molybdenum and niobium in a proposed medium-carbon low-manganese steel composition. Important factors taken into account in the modeling and optimization were hardenability and as-quenched hardness, grain refinement and alloying cost. For further investigations and verification, the designed composition, i.e., in wt.% 0.40C, 0.20Si, 0.25Mn, 0.90Cr, 0.50Mo, was cast with two nominal levels of Nb: 0 and 0.012 wt.%. The results showed that an addition of Nb decreases the austenite grain size during casting and after slab reheating prior to hot rolling. Validation experiments showed that the predicted properties, i.e., hardness, hardenability and level of segregation, for the designed composition were realistic. It is also demonstrated that the applied procedure could be useful in reducing the number of experiments required for developing compositions for other new steels.

Future directions for ferritic/martensitic steels for nuclear applications

International Nuclear Information System (INIS)

Klueh, R.L.; Swindeman, R.W.

2000-01-01

High-chromium (7-12% Cr) ferritic/martensitic steels are being considered for nuclear applications for both fission and fusion reactors. Conventional 9-12Cr Cr-Mo steels were the first candidates for these applications. For fusion reactors, reduced-activation steels were developed that were patterned on the conventional steels but with molybdenum replaced by tungsten and niobium replaced by tantalum. Both the conventional and reduced-activation steels are considered to have an upper operating temperature limit of about 550degC. For improved reactor efficiency, higher operating temperatures are required. For ferritic/martensitic steels that could meet such requirements, oxide dispersion-strengthened (ODS) steels are being considered. In this paper, the ferritic/martensitic steels that are candidate steels for nuclear applications will be reviewed, the prospect for ODS steel development and the development of steels produced by conventional processes will be discussed. (author)

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

Kinetics of Sub-Micron Grain Size Refinement in 9310 Steel

Science.gov (United States)

Kozmel, Thomas; Chen, Edward Y.; Chen, Charlie C.; Tin, Sammy

2014-05-01

Recent efforts have focused on the development of novel manufacturing processes capable of producing microstructures dominated by sub-micron grains. For structural applications, grain refinement has been shown to enhance mechanical properties such as strength, fatigue resistance, and fracture toughness. Through control of the thermo-mechanical processing parameters, dynamic recrystallization mechanisms were used to produce microstructures consisting of sub-micron grains in 9310 steel. Starting with initial bainitic grain sizes of 40 to 50 μm, various levels of grain refinement were observed following hot deformation of 9310 steel samples at temperatures and strain rates ranging from 755 K to 922 K (482 °C and 649 °C) and 1 to 0.001/s, respectively. The resulting deformation microstructures were characterized using scanning electron microscopy and electron backscatter diffraction techniques to quantify the extent of carbide coarsening and grain refinement occurring during deformation. Microstructural models based on the Zener-Holloman parameter were developed and modified to include the effect of the ferrite/carbide interactions within the system. These models were shown to effectively correlate microstructural attributes to the thermal mechanical processing parameters.

On the protective effect of KhOSP-10 inhibitor during corrosion, hydrogenadsorption and corrosion cracking of a steel in sulfuric acid

International Nuclear Information System (INIS)

Mindyuk, A.K.; Svist, E.I.; Savitskaya, O.P.; Goyan, E.B.; Gopanenko, A.N.

1975-01-01

The protective propeties of inhibitor KhOSP-10 in the time of corrosion and corrosive cracking of steel 40Kh are higher then those of inhibitors KPI-1, KI-1, I-I-V etc. Its ability to reduce steel hydrogenation is the same as in the case of KPI-1 inhibitor i.e. below that of KI-1. HCl additives enhance the efficiency of inhibitors KPI-1, KI-1, I-1-V etc. up to the protective ability of KhOSP-10. Kinetics of the electrode processes was estimated from polarization curves

Electrochemical chloride extraction of a beam polluted by chlorides after 40 years in the sea

OpenAIRE

BOUTEILLER, Véronique; LAPLAUD, André; MALOULA, Aurélie; MORELLE, René Stéphane; DUCHESNE, Béatrice; MORIN, Mathieu

2006-01-01

A beam element, naturally polluted by chlorides after 40 years of a marine tidal exposure, has been treated by electrochemical chloride extraction. The chloride profiles, before and after treatment, show that free chlorides are extrated with an efficiency of 70 % close to the steel, 50 % in the intermediate cover and only 5 % at the concrete surface. From the electrochemical characterizations (before, after, 1, 2 and 17 months after treatment), the steel potential values can, semehow, indicat...

Research on Ontology Modeling of Steel Manufacturing Process Based on Big Data Analysis

OpenAIRE

Bao Qing; Wang Jian; Cheng Jin

2016-01-01

As an important method that steel industries ride the Indutrie 4.0 wave, knowledge management is expected to be versatile, effective and intelligent. Mechanism modeling difficulties, numerous influencing factors and complex industrial chains hinder the development of knowledge and information integration. Using data potentials, big data analysis can be an effective way to deal with knowledge acquisition as it solves the inaccuracy and imperfection mechanism modeling may lead to. This paper pr...

National steel tries wheeling

International Nuclear Information System (INIS)

Dudak, J.R.

1992-01-01

In 1989, National Steel felt the need to take the next step to make its Detroit-based division, Great Lakes Steel, more competitive in the world flat-rolled steel market. In 1988, Great Lakes Steel started flowing natural gas through the first fully litigated bypass (Competitive Sourcing Option) of a local distribution company. In 1989, the second connection with the new supply route for gas transportation, Panhandle Eastern had started flowing and the LDC, Michigan Consolidated Gas Co. (MichCon) had pulled out their piping previously serving the plants. Since we had been able to structure a fully reliable supply route, storage and balancing program for gas in the face of such strong opposition by the LDC, the author felt it was time to attack the next singularly sourced major commodity, electricity. Electricity, at this major integrated steel plant, represented approximately 7% of plant cost yearly. Yet being monopolized, Great Lakes Division (GLD) could not multiple source this commodity like it does with its other 93% of costs, except for labor (25% of the 93%). Multiple sourcing is done to bring competitive pressure to suppliers and to diversify supplies and protect plant operation in the event of failure by one supplier. This paper describes National Steel's strategy to reduce the cost of power, at the minimum of capital costs, the most expedient way possible, that does not sacrifice any major long-term potential cost improvements. The results show that competitively priced power is available across the mid-west, at prices well below many state regulated electric utilities, for at least 5 to 15 years, but with major obstacles in obtaining transmission access

The Science of Cost-Effective Materials Design - A Study in the Development of a High Strength, Impact Resistant Steel

Science.gov (United States)

Abrahams, Rachel

2017-06-01

Intermediate alloy steels are widely used in applications where both high strength and toughness are required for extreme/dynamic loading environments. Steels containing greater than 10% Ni-Co-Mo are amongst the highest strength martensitic steels, due to their high levels of solution strengthening, and preservation of toughness through nano-scaled secondary hardening, semi-coherent hcp-M2 C carbides. While these steels have high yield strengths (σy 0.2 % >1200 MPa) with high impact toughness values (CVN@-40 >30J), they are often cost-prohibitive due to the material and processing cost of nickel and cobalt. Early stage-I steels such as ES-1 (Eglin Steel) were developed in response to the high cost of nickel-cobalt steels and performed well in extreme shock environments due to the presence of analogous nano-scaled hcp-Fe2.4 C epsilon carbides. Unfortunately, the persistence of W-bearing carbides limited the use of ES-1 to relatively thin sections. In this study, we discuss the background and accelerated development cycle of AF96, an alternative Cr-Mo-Ni-Si stage-I temper steel using low-cost heuristic and Integrated Computational Materials Engineering (ICME)-assisted methods. The microstructure of AF96 was tailored to mimic that of ES-1, while reducing stability of detrimental phases and improving ease of processing in industrial environments. AF96 is amenable to casting and forging, deeply hardenable, and scalable to 100,000 kg melt quantities. When produced at the industrial scale, it was found that AF96 exhibits near-statistically identical mechanical properties to ES-1 at 50% of the cost.

Auburn Steel Company radioactive contamination incident

International Nuclear Information System (INIS)

Bradley, F.J.; Cabasino, L.; Kelly, R.; Awai, A.; Kasyk, G.

1986-04-01

On February 21, 1983, workers at the Auburn Steel Company, Auburn, New York discovered that about 120 tons of steel poured that day had become contaminated with 60 Co. In addition to the steel, the air cleaning system and portions of the mill used in casting the steel were contaminated. Approximately 25 curies of 60 Co were involved. Decontamination and disposal of the contamination cost in excess of $2,200,000. This report details the discovery of the contamination, decontamination of the plant and disposal of the contamination

Steeling and Resilience in Art Education

Science.gov (United States)

Heise, Donalyn

2014-01-01

Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

Development of commercial nitrogen-rich stainless steels

International Nuclear Information System (INIS)

Liljas, M.

1999-01-01

This paper reviews the development of nitrogen alloyed stainless steels. Nitrogen alloying of austenitic stainless steels started at an early stage and was to a large extent caused by nickel shortage. However, direct technical advantages such as increased strength of the nitrogen alloyed steels made them attractive alternatives to the current steels. It was not until the advent of the AOD (argon oxygen decarburisation) process in the late 1960s that nitrogen alloying could be controlled to such accuracy that it became successful commercially on a broader scale. The paper describes production aspects and how nitrogen addition influences microstructure and the resulting properties of austenitic and duplex stainless steels. For austenitic steels there are several reasons for nitrogen alloying. Apart from increasing strength nitrogen also improves structural stability, work hardening and corrosion resistance. For duplex steels nitrogen also has a decisive effect in controlling the microstructure during thermal cycles such as welding. (orig.)

75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

Science.gov (United States)

2010-01-08

... 0.40 percent of lead, or 1.25 percent of nickel, or 0.30 percent of tungsten, or 0.10 percent of... Circumstances: Carbon and Certain Alloy Steel Wire Rod from Brazil, 67 FR 55792, 55794-96 (August 30, 2002) (``Wire Rod from Brazil''). Because Essar did not submit the questionnaire response requested by the...

Damascus steels: history, processing, properties and carbon dating

International Nuclear Information System (INIS)

Wadsworth, J.

2007-01-01

In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

Energy Technology Data Exchange (ETDEWEB)

Li, H.Y.; Lu, X.W. [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, X.C.; Min, Y.A. [School of Materials Science and Engineering, Shanghai University, Shanghai 200240 (China); Jin, X.J., E-mail: jin@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2010-09-15

Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus {epsilon}-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

International Nuclear Information System (INIS)

Li, H.Y.; Lu, X.W.; Wu, X.C.; Min, Y.A.; Jin, X.J.

2010-01-01

Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus ε-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

Experimental results of core-concrete interactions using molten steel with zirconium

International Nuclear Information System (INIS)

Copus, E.R.; Blose, R.E.; Brockmann, J.E.; Gomez, R.D.; Lucero, D.A.

1990-07-01

Four inductively sustained experiments, QT-D, QT-E, SURC-3, and SURC-3A, were performed in order to investigate the additional effects of zirconium metal oxidation on core debris-concrete interactions using molten stainless steel as the core debris simulant. The QT-D experiment ablated 18 cm of concrete axially during 50 minutes of interaction on limestone-common sand concrete using a 10 kg charge of 304 stainless steel to which 2 kg of zirconium metal was added subsequent to the onset of erosion. The QT-E experiment ablated 10 cm of limestone-common sand concrete axially and 10 cm radially during 35 minutes of sustained interaction using 50 kg of stainless steel and 10 kg of zirconium. The SURC-3 experiment had a 45 kg charge of stainless steel to which 1.1 kg of zirconium was subsequently added. SURC-3 axially eroded 33 cm of limestone concrete during two hours of interaction. The fourth experiment, SURC-3A, eroded 25 cm of limestone concrete axially and 9 cm radially during 90 minutes of sustained interaction. It utilized 40 kg of stainless steel and 2.2 kg of added zirconium as the charge material. All four experiments showed in a large increase in erosion rate, gas production, and aerosol release following the addition of Zr metal to the melt. In the SURC-3 and SURC-3A tests the measured erosion rates increased from 14 cm/hr to 27 cm/hr, gas release increased from 50 slpm to 100 slpm, and aerosol release increased from .02 q/sec to .04 q/sec. The effluent gas was composed of 80% CO, 10% CO 2 , and 2% H 2 before Zr addition and 92% CO, 4% CO 2 , 4% H 2 during the Zr interactions which lasted 10--20 minutes. Addition measurements indicated that the melt pool temperature ranged from 1600 degree C--1800 degree and that the aerosols produced were comprised primarily of Te and Fe oxides. 21 refs., 120 figs., 51 tabs

Experimental results of core-concrete interactions using molten steel with zirconium

Energy Technology Data Exchange (ETDEWEB)

Copus, E.R.; Blose, R.E.; Brockmann, J.E.; Gomez, R.D.; Lucero, D.A. (Sandia National Labs., Albuquerque, NM (USA))

1990-07-01

Four inductively sustained experiments, QT-D, QT-E, SURC-3, and SURC-3A, were performed in order to investigate the additional effects of zirconium metal oxidation on core debris-concrete interactions using molten stainless steel as the core debris simulant. The QT-D experiment ablated 18 cm of concrete axially during 50 minutes of interaction on limestone-common sand concrete using a 10 kg charge of 304 stainless steel to which 2 kg of zirconium metal was added subsequent to the onset of erosion. The QT-E experiment ablated 10 cm of limestone-common sand concrete axially and 10 cm radially during 35 minutes of sustained interaction using 50 kg of stainless steel and 10 kg of zirconium. The SURC-3 experiment had a 45 kg charge of stainless steel to which 1.1 kg of zirconium was subsequently added. SURC-3 axially eroded 33 cm of limestone concrete during two hours of interaction. The fourth experiment, SURC-3A, eroded 25 cm of limestone concrete axially and 9 cm radially during 90 minutes of sustained interaction. It utilized 40 kg of stainless steel and 2.2 kg of added zirconium as the charge material. All four experiments showed in a large increase in erosion rate, gas production, and aerosol release following the addition of Zr metal to the melt. In the SURC-3 and SURC-3A tests the measured erosion rates increased from 14 cm/hr to 27 cm/hr, gas release increased from 50 slpm to 100 slpm, and aerosol release increased from .02 q/sec to .04 q/sec. The effluent gas was composed of 80% CO, 10% CO{sub 2}, and 2% H{sub 2} before Zr addition and 92% CO, 4% CO{sub 2}, 4% H{sub 2} during the Zr interactions which lasted 10--20 minutes. Addition measurements indicated that the melt pool temperature ranged from 1600{degree}C--1800{degree} and that the aerosols produced were comprised primarily of Te and Fe oxides. 21 refs., 120 figs., 51 tabs.

Designing of the chemical composition of steels basing on the hardenability of constructional steels

International Nuclear Information System (INIS)

Dobrzanski, L.A.; Sitek, W.

2003-01-01

The paper presents the original method of modelling of the relationships between chemical composition of alloy constructional steel and its hardenability, employing neural networks. Basing on the experimental results of the hardenability investigations, which employed Jominy method, the model of the neural networks was developed and fully verified experimentally. The model makes it possible to obtain Jominy hardenability curves basing on the steel chemical composition. The model of neural networks, making it possible to design the steel chemical composition, basing on the known Jominy hardenability curve shape, was developed also and fully verified numerically. (author)

Mechanical properties of irradiated 9Cr-2WVTa steel

International Nuclear Information System (INIS)

Klueh, R.L.; Alexander, D.J.; Rieth, M.

1998-01-01

An Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel has excellent strength and impact toughness before and after irradiation in the Fast Flux Test Facility and the High Flux Reactor (HFR). The ductile-brittle transition temperature (DBTT) increased only 32 C after 28 dpa at 365 C in FFTF, compared to a shift of ∼60 C for a 9Cr-2WV steel--the same as the 9Cr-2WVTa steel but without tantalum. This difference occurred despite the two steels having similar tensile but without tantalum. This difference occurred despite the two steels having similar tensile properties before and after irradiation. The 9Cr-2WVTa steel has a smaller prior-austenite grain size, but otherwise microstructures are similar before irradiation and show similar changes during irradiation. The irradiation behavior of the 9Cr-2WVTa steel differs from the 9Cr-2WV steel and other similar steels in two ways: (1) the shift in DBTT of the 9Cr-2WVTa steel irradiated in FFTF does not saturate with fluence by ∼28 dpa, whereas for the 9Cr-2WV steel and most similar steels, saturation occurs at <10 dpa, and (2) the shift in DBTT for 9Cr-2WVTa steel irradiated in FFTF and HFR increased with irradiation temperature, whereas it decreased for the 9Cr-2WV steel, as it does for most similar steels. The improved properties of the 9Cr-2WVTa steel and the differences with other steels were attributed to tantalum in solution

Technical features of steel structure construction by Kawasaki Steel; Kawasaki Seitetsu no kokozo gijutsu no tokucho

Energy Technology Data Exchange (ETDEWEB)

Kaneko, T.; Urata, I.; Okata, S. [Kawasaki Steel Corp., Tokyo (Japan)

1996-03-01

In the steel structure technology of Kawasaki Steel, the joint technique (e.g., welding) is added to them while developing or improving the products that meet the social needs as a material supplier. Moreover, the execution technique that manufactures materials or constructs them as an integrated structure, the structural analysis that conforms to the function and application of a structure, and the design technique on dynamic properties or durability such as earthquake resistance, fatigue, and corrosion resistance are synthetically expanded for engineering. In this paper, a building steel frame, non-residence building, bridge, and harbor structure as steel structure in the building and construction fields were described for each structure genre. The structural technology of a building steel frame is summarized to the products of pillar materials. An earthquake brace, using a dead soft steel, with high earthquake energy absorption capability and a damping wall were also developed. The design and execution technique of a large roof was systematized. The exchange technique of a road bridge RC floor and the technique of an unstiffened suspension bridge for pipeline were developed. A new technique was also developed for a suspension monorail track and offshore structure. 30 refs., 5 figs.

Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

Science.gov (United States)

Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

2014-01-01

This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

Corrosion behaviour of laser clad stainless steels

International Nuclear Information System (INIS)

Damborenea, J.J. de; Weerasinghe, V.M.; West, D.R.F.

1993-01-01

The present paper is focussed in the study of the properties of a clad layer of stainless steel on a mild steel. By blowing powder of the alloy into a melt pool generated by a laser of 2 KW, an homogeneous layer of 316 stainless steel can be obtained. Structure, composition and corrosion behaviour are similar to those of a stainless steel in as-received condition. (Author)

Ion-nitriding of austenitic stainless steels

International Nuclear Information System (INIS)

Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

1995-01-01

Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors

High - speed steel for precise cased tools

International Nuclear Information System (INIS)

Karwiarz, J.; Mazur, A.

2001-01-01

The test results of high-vanadium high - speed steel (SWV9) for precise casted tools are presented. The face -milling cutters of NFCa80A type have been tested in industrial operating conditions. An average life - time of SWV9 steel tools was 3-10 times longer compare to the conventional high - speed milling cutters. Metallography of SWB9 precise casted steel revealed beneficial for tool properties distribution of primary vanadium carbides in the steel matrix. Presented results should be a good argument for wide application of high - vanadium high - speed steel for precise casted tools. (author)

Hot rolling and annealing effects on the microstructure and mechanical properties of ODS austenitic steel fabricated by electron beam selective melting

Science.gov (United States)

Gao, Rui; Ge, Wen-jun; Miao, Shu; Zhang, Tao; Wang, Xian-ping; Fang, Qian-feng

2016-03-01

The grain morphology, nano-oxide particles and mechanical properties of oxide dispersion strengthened (ODS)-316L austenitic steel synthesized by electron beam selective melting (EBSM) technique with different post-working processes, were explored in this study. The ODS-316L austenitic steel with superfine nano-sized oxide particles of 30-40 nm exhibits good tensile strength (412 MPa) and large total elongation (about 51%) due to the pinning effect of uniform distributed oxide particles on dislocations. After hot rolling, the specimen exhibits a higher tensile strength of 482 MPa, but the elongation decreases to 31.8% owing to the introduction of high-density dislocations. The subsequent heat treatment eliminates the grain defects induced by hot rolling and increases the randomly orientated grains, which further improves the strength and ductility of EBSM ODS-316L steel.

Thermochemical surface engineering of steels

DEFF Research Database (Denmark)

Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

Moessbauer and TEM study of martensitic transformations in ion implanted 17/7 stainless steel

International Nuclear Information System (INIS)

Johnson, E.; Johansen, A.; Sarholt-Kristensen, L.; Graabaek, L.

1986-01-01

It has earlier been shown that implantation of antimony into austenitic stainless steels induces martensitic phase transformations γ (fcc)→α (bcc). In the present work we have investigated which mechanisms are responsible for the transformation. Samples of 17/7 steels were implanted with noble gases (Kr, Ar) or the stainless steel constituent elements (Fe, Ni, Cr). The energies were selected to give ranges ∝40 nm. The phases present after implantation and the microstructures of the implanted samples were studied by CEMS and TEM respectively. A martensitic (α) phase was found to form after implantation both with Ni, Fe and Cr, in spite of the fact that these elements have opposite tendencies for stabilization of the austenite (γ) phase. The efficiency of martensite formation is therefore mainly related to stress relief associated with secondary radiation damage. This was substantiated from the noble gas implantations, where the highest degree of transformation was observed for fluences where bubble formation occurs. The CEMS analyses show that the transformation efficiency in such cases is nearly 100%. The hyperfine parameters of the implantation induced α phase are similar to those from conventionally induced martensites. (orig.)

Influence of non-metallic second phases on fatigue behaviour of high strength steel components

International Nuclear Information System (INIS)

Gonzalez, L.; Elvira, R.; Garcia de Andoin, A.; Pizarro, R.; Bertrand, C.

2005-01-01

To assess the real effect of the inclusion type on fatigue life of ultra clean high strength steels mechanical components made of 100Cr6 steel were fatigue tested and fracture surfaces analysed to determine the origin of fatigue cracks.Two heats proceedings from different steelmaking routes were taken for the tests. The material were forged into ring shape components which were fatigue tested under compression-compression loads. Failures were analysed by SFEM (Scanning field Emission Microscopy), proving that most of failures at high loads were originated by manganese sulphides of small size (10-70 micros), while less than 40% of all fatigue cracks due to inclusions were caused by titanium carbonitrides and hard oxides. It has been demonstrated that once number and size of hard inclusions have been reduced, the hazardous effect of oxides and carbonitrides on the fatigue life decreases also. However, softer inclusions as manganese sulphides, currently considered as less hazardous, play a more relevant role as direct cause of fatigue failure and they should be taken into account in a deeper way in order to balance both machinability and fatigue life requirements in high strength steel components. (Author) 11 refs

2169 steel waveform experiments.

Energy Technology Data Exchange (ETDEWEB)

Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

2012-11-01

In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

Effects of Non-metallic Inclusions on Hot Ductility of High Manganese TWIP Steels Containing Different Aluminum Contents

Science.gov (United States)

Wang, Yu-Nan; Yang, Jian; Wang, Rui-Zhi; Xin, Xiu-Ling; Xu, Long-Yun

2016-06-01

The characteristics of inclusions in Fe-16Mn- xAl-0.6C ( x = 0.002, 0.033, 0.54, 2.10 mass pct) steels have been investigated and their effects on hot ductility of the high manganese TWIP steels have been discussed. Ductility is very poor in the steel containing 0.54 mass pct aluminum, which is lower than 20 pct in the temperature range of 873 K to 1473 K (600 °C to 1200 °C). For the steels containing 0.002 and 2.10 mass pct aluminum, ductility is higher than 40 pct in the same temperature range. The hot ductility of steel containing 0.033 mass pct aluminum is higher than 30 pct throughout the temperature range under examination. With increasing aluminum content, the main inclusions in the steels change along the route of MnO/(MnO + MnS) → MnS/(Al2O3 + MnS) → AlN/(Al2O3 + MnS)/(MgAl2O4 + MnS) → AlN. The thermodynamic results of inclusion types calculated with FactSage software are in agreement with the experimental observation results. The inclusions in the steels containing 0.002 mass pct aluminum do not deteriorate the hot ductility. MnS inclusions whose average size, number density, and volume ratio are 1.12 μm, 15.62 mm-2, and 2.51 × 10-6 in the steel containing 0.033 mass pct aluminum reduce the ductility. In the steel containing 0.54 mass pct aluminum, AlN inclusions whose average size, number density, and volume ratio are 0.878 μm, 16.28 mm-2 and 2.82 × 10-6 can precipitate at the austenite grain boundaries, prevent dynamic recrystallization and deteriorate the hot ductility. On the contrary, in the steel containing 2.10 mass pct aluminum, the average size, number density and volume ratio of AlN inclusions change to 2.418 μm, 35.95 mm-2, and 2.55 × 10-5. They precipitate in the matrix, which do not inhibit dynamic recrystallization and thereby do not lead to poor hot ductility.

Characteristics of thermochemical treated EN10090 X50 steel

International Nuclear Information System (INIS)

Schmitz, S.; Graf, K.; Scheid, A.; Moreno, A.

2014-01-01

EN10090 X50 steel is commonly used for engine valves to withstand severe operation conditions involving high temperature and corrosion from fuel and combustion gas. Usually, to enhance wear performance, valves undergo nitriding thermochemical treatment by salt baths. The aim of this work is to produce diffusion layers at least 20μm thick with hardness higher than 700HV by plasma surface treatment with no continuous compounds layer using nitrogen and methane based atmospheres. Samples were characterized by laser Confocal and scanning electron microscopy, X-ray diffraction and Vickers hardness. Salt bath treatment induced formation of undesirable compounds layer at the surface and a diffusion layer thicker than 40μm, with hardness arising 1280HV_0_,_0_1_0. Plasma surface treatment produced diffusion layer thicker than 40μm with no continuous compounds layer and mean hardness varying from 750 to 960HV_0_,_0_1_0. (author)

The problems of high-nitrogen steels production

International Nuclear Information System (INIS)

Svyazhin, A.G.; Kaputkina, L.M.; Efimenko, S.P.

1999-01-01

Analysis of existing technologies of high-nitrogen steel production shows that rational nitrogen content in mass production corresponds to moderate high values. Such steels can be smelted under normal or slightly elevated pressure in steelmaking units, using processes of mass- and special metallurgy. High-nitrogen steels with ''overequilibrium'' nitrogen content are promising, but technology and equipment for production of them are complicated, and production of such steels is therefore limited. (orig.)

Temperature and environmentally assisted cracking in low alloy steel

International Nuclear Information System (INIS)

Auten, T.A.; Monter, J.V.

1995-04-01

Environmental assisted cracking (EAC) can be defined as the propagation of fatigue cracks in water at rates from 3 to over 40 times the growth rates in air. For low alloy steels with sulfur contents > 0.0125% by weight, EAC is normal behavior in the 240 to 290C range. However, literature yields mixed results for low alloy steels with compositions just below this sulfur level; some reports indicate EAC while others do not. Also, several authors have reported an increased tendency toward EAC when the water temperatures were lowered. In the present work, five ASTM A 508 Class 2 forgings with ladle and check analyses that ranged from 0.010 to 0.019 wt% S were tested in high purity deaerated water in the temperature range of 93 to 260C. At 260C these forgings did not exhibit EAC, reinforcing earlier results for two similar forgings. This broad sampling indicates strong resistance to EAC for this class of forging at 260C. On the other hand, EAC occurred consistently in the three of these forgings that were tested below 204C, provided the test conditions (loading frequency, ΔK, and R) were high enough to produce a high baseline fatigue crack growth rate (FCGR), where the baseline FCGR is that expected in air. At 149C, EAC occurred at test conditions that combined to yield a baseline FCGR greater than ∼2E-6 mm/s. At 204, 121, and 93C, this critical crack growth rate appeared to shift to lower baseline values. The EAC that occurred at lower temperatures was a factor of 3 to 12 times higher than baseline air rates, which was not as strong as the effect for higher sulfur steels at 240 to 290C. Also, no plateau in the growth rates occurred as it does with the higher sulfur steels. In another approach, EAC was induced at 93 and at 260C by raising the dissolved oxygen content of the water from 15 ppb

Behaviour of steels in natural environments: focus on stainless steels in natural sea water

International Nuclear Information System (INIS)

Feron, D.

2005-01-01

Corrosion behaviour of steels and alloys in natural environments is not only dependent to material parameters and environmental chemistry, but also to micro-organisms which may be there. The global approach used to investigate the behaviour of alloys in natural environments is illustrated by the work done on stainless steels in seawater. In aerated seawater, studies led to the proposal of an 'enzymatic model' based on the enzymatic catalyze of the cathodic reaction and which allows reproducing the electrochemical behaviour of stainless steels in natural seawater and the crevice corrosion phenomena observed in natural sea waters. Coupling areas under aerobic and anaerobic conditions leads to the worst situation for stainless steel behaviour: the catalysis of the cathodic reaction on aerobic exposed surfaces and the decrease of the corrosion resistance of anaerobic surfaces due to sulphides. These results lead to the concept of electro-active bio-films. (author)

Structure of three Zlatoust bulats (Damascus-steel blades)

Science.gov (United States)

Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

2008-08-01

Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

Cold formability of steels

International Nuclear Information System (INIS)

Lafond, G.; Leclerq, G.; Moliexe, F.; Namdar, R.; Roesch, L.; Sanz, G.

1977-01-01

This work was essentially aimed to the study of the following three questions. Is it possible to assess the cold formability of steels using simple material properties as criteria. What values of mechanical properties can one expect to reach in cold formed parts. Are there simple ways of characterizing the speroidization treatments carried out on steels before cold forming operations. The present report describes the results obtained during this investigation. It is logically divided into three separate parts. Experimental study of cold formability in wire drawing. Influence of metallurgical variables on mechanical properties of high carbon cold drawn wires. Contribution to the study of characterization methods of cold forming steels subjected to a spheroidization heat treatment

High yttria ferritic ODS steels through powder forging

Science.gov (United States)

Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

2017-05-01

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y2O3 (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility.

Mechanical Stabilisation for Bainitic Reaction in a Fe-Mn-Si-C Bainitic Steel

OpenAIRE

Yang , J.; Huang , C.; Hsieh , W.; Chiou , C.

1995-01-01

In this work, the effects of different amounts (5, 10, 20, 40%) of compressive deformation of austenite on the isothermal transformation of bainite in a Fe-Mn-Si-C alloy steel have been investigated. It is found that the prior deformation of austenite retards significantly the bainitic transformation. At the same isothermal transformation temperature, as the amount of prior deformation is higher, the quantity of bainite (which can be obtained after the isothermal transformation is completed) ...

Behaviour of carbon steel and chromium steels in CO2 environments

International Nuclear Information System (INIS)

Lefebvre, B.; Bounie, P.; Guntz, G.; Prouheze, J.C.; Renault, J.J.

1984-01-01

The behavior in aqueous CO 2 environments of steel with chromium content between 0 and 22% has been studied by autoclave tests. The influence of chromium and molybdenum contents has been investigated particularly on 13 Cr steel. Conventional electrochemical test results are related to the CO 2 autoclave test results. The influence of the environment: temperature, chloride concentration, partial pressure of CO 2 and some amount of H 2 S on the corrosion resistance are discussed

Effect of microbial treatment on the prevention and removal of paraffin deposits on stainless steel surfaces.

Science.gov (United States)

Xiao, Meng; Li, Wen-Hong; Lu, Mang; Zhang, Zhong-Zhi; Luo, Yi-Jing; Qiao, Wei; Sun, Shan-Shan; Zhong, Wei-Zhang; Zhang, Min

2012-11-01

In this study, biosurfactant-producing strain N2 and non-biosurfactant producing stain KB18 were used to investigate the effects of microbial treatment on the prevention and removal of paraffin deposits on stainless steel surfaces. Strain N2, with a biosurfactant production capacity, reduced the contact angle of stainless steel to 40.04°, and the corresponding adhesion work of aqueous phase was decreased by 26.5 mJ/m(2). By contrast, KB18 could only reduce the contact angle to 50.83°, with a corresponding 7.6 mJ/m(2) decrease in the aqueous phase work adhesion. The paraffin removal test showed that the paraffin removal efficiencies of strain N2 and KB18 were 79.0% and 61.2%, respectively. Interestingly, the N2 cells could attach on the surface of the oil droplets to inhibit droplets coalescence. These results indicate that biosurfactant-producing strains can alter the wettability of stainless steel and thus eliminate paraffin deposition. Copyright © 2012 Elsevier Ltd. All rights reserved.

Microstructural Development during Welding of TRIP steels

NARCIS (Netherlands)

Amirthalingam, M.

2010-01-01

The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

Tribological Response of Heat Treated AISI 52100 Steels Against Steel and Ceramic Counterparts

Directory of Open Access Journals (Sweden)

Türedi E.

2017-09-01

Full Text Available AISI 52100 bearing steels are commonly used in applications requiring high hardness and abrasion resistance. The bearing steels are working under dynamic loads in service conditions and their toughness properties become important. In order to provide the desired mechanical properties, various heat treatments (austenizing, quenching and tempering are usually applied. In this study, AISI 52100 bearing steel samples were austenized at 900°C for ½ h and water quenched to room temperature. Then tempering was carried out at 795°C, 400°C and 200°C for ½ h. In order to investigate the effect of heat treatment conditions on wear behavior, dry friction tests were performed according to ASTM G99-05 Standard with a ‘ball-on-disk’ type tribometer. The samples were tested against steel and ceramic counterparts using the parameters of 100 m distance and 30 N load and 0.063 m/s rotational speed. After wear test, the surface characterization was carried out using microscopy. Wear loss values were calculated using a novel optical method on both flat and counterpart specimens.

Precaution against radioactive contamination of steel products in Germany

International Nuclear Information System (INIS)

Ewers, E.; Schulz-Klemp, V.; Steffen, R.

1999-01-01

Regulations for handling of radioactive materials in Germany. Engagement of the Germany Iron and Steel Institute (VDEh) since the end of the eighties and measures taken. Level of radioactivity in uncontaminated steel products. Agreements between steel industry and scrap supplying industry as well as terms of delivery. Actual status of equipment for detection of radioactivity in the German steel plants. Demands of steel users for clean steel. (author)

Anodized Steel Electrodes for Supercapacitors.

Science.gov (United States)

Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

2016-03-09

Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

Corrosion of steel in concrete

International Nuclear Information System (INIS)

Preece, C.M.

1982-10-01

A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

Investigation of Wear Coefficient of Manganese Phosphate Coated Tool Steel

Directory of Open Access Journals (Sweden)

S. Ilaiyavel

2013-03-01

Full Text Available In recent years the properties of the coating in terms of wear resistance is of paramount importance in order to prevent the formation of severe damages. In this study, Wear coefficient of uncoated, Manganese Phosphate coated, Manganese Phosphate coated with oil lubricant, Heat treated Manganese Phosphate coated with oil lubricant on AISI D2 steels was investigated using Archard’s equation. The wear tests were performed in a pin on disk apparatus as per ASTM G-99 Standard. The volumetric wear loss and wear coefficient were evaluated through pin on disc test using a sliding velocity of 3.0 m/s under normal load of 40 N and controlled condition of temperature and humidity. Based on the results of the wear test, the Heat treated Manganese Phosphate with oil lubricant exhibited the lowest average wear coefficient and the lowest wear loss under 40 N load.

46 CFR 56.60-5 - Steel (High temperature applications).

Science.gov (United States)

2010-10-01

....A.) Upon prolonged exposure to temperatures above 775 °F (412 °C), the carbide phase of plain carbon steel, plain nickel-alloy steel, carbon-manganese-alloy steel, manganese-vanadium-alloy steel, and carbon-silicon steel may convert to graphite. (b) (Reproduces 124.2.B.) Upon prolonged exposure to...

Austenitic stainless steels with cryogenic resistance

International Nuclear Information System (INIS)

Tarata, Daniela Florentina

1999-01-01

The most used austenitic stainless steels are alloyed with chromium and nickel and have a reduced carbon content, usually lower than 0.1 % what ensures corresponding properties for processing by plastic deformation at welding, corrosion resistance in aggressive environment and toughness at low temperatures. Steels of this kind alloyed with manganese are also used to reduce the nickel content. By alloying with manganese which is a gammageneous element one ensures the stability of austenites. Being cheaper these steels may be used extensively for components and equipment used in cryogenics field. The best results were obtained with steels of second group, AMnNi, in which the designed chemical composition was achieved, i.e. the partial replacement of nickel by manganese ensured the toughness at cryogenic temperatures. If these steels are supplementary alloyed, their strength properties may increase to the detriment of plasticity and toughness, although the cryogenic character is preserved

Micropurity in stainless steel making

International Nuclear Information System (INIS)

Motloch, Z.

1981-01-01

New technologies were developed by the Vitkovice research institutes in response to high requirements for the quality of high-alloy steels for nuclear power, viz., duplex technology with double vacuum degassing at the DH unit and oxidation vacuum degassing using the VAKUVIT equipment. The steel produced shows low contents of impurities and high micropurity. A study was conducted into changes in carbon content and the formation of titanium nitrides and carbonitrides in austenitic steels during their production, and optimum technological parameters were found for eliminating their formation in forgings. (author)

Time dependent design curves for a high nitrogen grade of 316LN stainless steel for fast reactor applications

Energy Technology Data Exchange (ETDEWEB)

Ganesh Kumar, J.; Ganesan, V.; Laha, K.; Mathew, M.D., E-mail: mathew@igcar.gov.in

2013-12-15

Highlights: • 316LN SS is an important high temperature structural material for sodium cooled fast reactors. • Creep strength of 316LN SS has been increased substantially by increasing the nitrogen content. • Creep design curves based on RCC-MR code procedures have been generated for this new material. • 100,000 h allowable stress at 600 °C increased by more than 40% as a result of doubling the nitrogen content in the steel. - Abstract: Type 316L(N) stainless steel (SS) containing 0.06–0.08 wt.% nitrogen is the major material for reactor assembly components of sodium cooled fast reactors (SFRs). With a view to increase the design life of SFRs to 60 years from the current life of 40 years, studies are being carried out to improve the high temperature creep and low cycle fatigue properties of 316LN SS by increasing the nitrogen content above 0.08 wt.%. In this investigation, the creep properties of a high nitrogen grade of 316LN SS containing 0.14 wt.% nitrogen have been studied. Creep tests were carried out at 550 °C, 600 °C and 650 °C at various stress levels in the range of 140–350 MPa. Creep strength was found to be significantly improved by doubling the nitrogen content in this steel. The maximum rupture life in these tests was 33,000 h. The creep data has been analyzed according to RCC-MR nuclear code procedures in order to generate the creep design curves for the high nitrogen grade of 316LN SS. Allowable stress for 100,000 h at 600 °C increased by more than 38% as a result of doubling the nitrogen content in the steel.

Metallurgy of steels for PWR pressure vessels

International Nuclear Information System (INIS)

Kepka, M.; Mocek, J.; Barackova, L.

1980-01-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure. (B.S.)

Metallurgy of steels for PWR pressure vessels

Energy Technology Data Exchange (ETDEWEB)

Kepka, M; Mocek, J; Barackova, L [Skoda, Plzen (Czechoslovakia)

1980-09-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure.

Recrystallization and modification of the stainless-steel surface relief under photonic heat load in powerful plasma discharges

Energy Technology Data Exchange (ETDEWEB)

Budaev, V. P., E-mail: budaev@mail.ru; Martynenko, Yu. V. [National Research Centre Kurchatov Institute (Russian Federation); Khimchenko, L. N. [Project Center ITER (Russian Federation); Zhitlukhin, A. M.; Klimov, N. S. [Troitsk Institute for Innovation and Fusion Research (Russian Federation); Pitts, R. A. [ITER Organization (France); Linke, J. [EURATOM Association, Forschungszentrum Jülich GmbH (Germany); Bazylev, B. [IHM, Karlsruhe Institute of Technology (Germany); Belova, N. E.; Karpov, A. V. [National Research Centre Kurchatov Institute (Russian Federation); Kovalenko, D. V.; Podkovyrov, V. L.; Yaroshevskaya, A. D. [Troitsk Institute for Innovation and Fusion Research (Russian Federation)

2013-11-15

Targets made of ITER-grade 316L(N)-IG stainless steel and Russian-grade 12Cr18Ni10Ti stainless steel with a close composition were exposed at the QSPA-T plasma gun to plasma photonic radiation pulses simulating conditions of disruption mitigation in ITER. After a large number of pulses, modification of the stainless-steel surface was observed, such as the formation of a wavy structure, irregular roughness, and cracks on the target surface. X-ray and optic microscopic analyses of targets revealed changes in the orientation and dimensions of crystallites (grains) over a depth of up to 20 μm for 316L(N)-IG stainless steel after 200 pulses and up to 40 μm for 12Cr18Ni10Ti stainless steel after 50 pulses, which is significantly larger than the depth of the layer melted in one pulse (∼10 μm). In a series of 200 tests of ITER-grade 316L(N)-IG ITER stainless steel, a linear increase in the height of irregularity (roughness) with increasing number of pulses at a rate of up to ∼1 μm per pulse was observed. No alteration in the chemical composition of the stainless-steel surface in the series of tests was revealed. A model is developed that describes the formation of wavy irregularities on the melted metal surface with allowance for the nonlinear stage of instability of the melted layer with a vapor/plasma flow above it. A decisive factor in this case is the viscous flow of the melted metal from the troughs to tops of the wavy structure. The model predicts saturation of the growth of the wavy structure when its amplitude becomes comparable with its wavelength. Approaches to describing the observed stochastic relief and roughness of the stainless-steel surface formed in the series of tests are considered. The recurrence of the melting-solidification process in which mechanisms of the hill growth compete with the spreading of the material from the hills can result in the formation of a stochastic relief.

Metadynamic recrystallization in C steels

Indian Academy of Sciences (India)

Unknown

EN24 and EN2 steels, a drop from 4000 s to 6 s for similar temperature rise was observed. Metadynamic ... carbon–manganese or silicon–manganese steels, but stops after a reduction at ... growth by strain-induced grain boundary migration;.

A Tale of Wootz Steel

Indian Academy of Sciences (India)

manufacture of steel in south India by a crucible process at ... indicates that the production of wootz steel was almost on an industrial scale in ... in an Age of Design marked by ... The Russian Anasoff also studied the process of manufacturing.

Optimum conditions for aging of stainless maraging steels

International Nuclear Information System (INIS)

Mironenko, P.A.; Krasnikova, S.I.; Drobot, A.V.

1980-01-01

Aging kinetics of two 0Kh11N10M2T type steels in which 3 % Mo (steel 1), and 3 % Mo and 11 % Co (steel 2) had been additionally introduced instead of titanium were investigated. Electron microscopy and X-ray methods were used. It was ascertained that the process of steel aging proceeded in 3 stages. Steel 2 was hardened more intensively during the aging, had a higher degree of hardness and strength after the aging, weakened more slowly if overaged than steel 1. The intermetallide hcp-phase Fe 2 Mo was the hardening phase on steels extended aging. Optimum combination of impact strength and strength was was achieved using two-stage aging: the first stage - maximum strength aging was achieved, the second stage - aging at minimum temperatures of two-phase α+γ region

An Experimental Study on the Shear Hysteresis and Energy Dissipation of the Steel Frame with a Trapezoidal-Corrugated Steel Plate.

Science.gov (United States)

Shon, Sudeok; Yoo, Mina; Lee, Seungjae

2017-03-06

The steel frame reinforced with steel shear wall is a lateral load resisting system and has higher strength and shear performance than the concrete shear wall system. Especially, using corrugated steel plates in these shear wall systems improves out-of-plane stiffness and flexibility in the deformation along the corrugation. In this paper, a cyclic loading test of this steel frame reinforced with trapezoidal-corrugated steel plate was performed to evaluate the structural performance. The hysteresis behavior and the energy dissipation capacity of the steel frame were also compared according to the corrugated direction of the plate. For the test, one simple frame model without the wall and two frame models reinforced with the plate are considered and designed. The test results showed that the model reinforced with the corrugated steel plate had a greater accumulated energy dissipation capacity than the experimental result of the non-reinforced model. Furthermore, the energy dissipation curves of two reinforced frame models, which have different corrugated directions, produced similar results.

Radiation induced microstructural evolution in ferritic/martensitic steels

International Nuclear Information System (INIS)

Kohno, Y.; Kohyama, A.; Asakura, K.; Gelles, D.S.

1993-01-01

R and D of ferritic/martensitic steels as structural materials for fusion reactor is one of the most important issues of fusion technology. The efforts to characterize microstructural evolution under irradiation in the conventional Fe-Cr-Mo steels as well as newly developed Fe-Cr-Mn or Fe-Cr-W low activation ferritic/ martensitic steels have been continued. This paper provides some of the recent results of heavy irradiation effects on the microstructural evolution of ferritic/martensitic steels neutron irradiated in the FFTF/MOTA (Fast Flux Test Facility/Materials Open Test Assembly). Materials examined are Fe-10Cr-2Mo dual phase steel (JFMS: Japanese Ferritic/Martensitic Steel), Fe-12Cr-XMn-1Mo manganese stabilized martensitic steels and Fe-8Cr-2W Tungsten stabilized low activation martensitic steel (F82H). JFMS showed excellent void swelling resistance similar to 12Cr martensitic steel such as HT-9, while the manganese stabilized steels and F82H showed less void swelling resistance with small amount of void swelling at 640-700 K (F82H: 0.14% at 678 K). As for irradiation response of precipitate behavior, significant formation of intermetallic χ phase was observed in the manganese stabilized steels along grain boundaries which is though to cause mechanical property degradation. On the other hand, precipitates identified were the same type as those in unirradiated condition in F82H with no recognition of irradiation induced precipitates, which suggested satisfactory mechanical properties of F82H after the irradiation. (author)

Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

International Nuclear Information System (INIS)

James, L.A.; Poskie, T.J.; Auten, T.A.; Cullen, W.H.

1996-01-01

Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O 2 < 10 ppb) aqueous environment at 243 degrees C, under loading conditions (ΔK, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC

A model for TRIP steel constitutive behaviour

NARCIS (Netherlands)

Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

2011-01-01

A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

The effect of ammonium partial pressure on residual stresses in surface layer of SW7M HSS steel after vacuum nitriding 'NITROVAC'79'

International Nuclear Information System (INIS)

Gawronski, Z.

1997-01-01

The effect of the nitriding atmosphere on the residual stresses in the surface layer of the SW7M HSS steel has been investigated in the work. It has been proved that the pressure influences the distribution of those stresses to a great extent. At lower pressures (20 hPa and 40 hPa) at which only one zone is being created - the one of internal nitriding, without that of ε type nitrides on the surface - the highest residual stresses are operating on the HSS steel surface itself or eventually in the subsurface region very close to the surface. In the difference, in case of higher pressure (120 hPa and 240 hPa), the highest stresses are operating at great depth 8-12 μm from the steel surface - depending on the thickness of the ε type nitride layer created on the steel surface at those pressure. All the relevant stresses are compressive one. (author). 6 refs, 4 figs, 1 tab

Reinforcement steel corrosion in passive state and by carbonation: Consideration of galvanic currents and interface steel - concrete defaults

International Nuclear Information System (INIS)

Nasser, A.

2010-01-01

This thesis aims to study the durability of nuclear waste deep storage structures. The work carried out is essentially an experimental study, and focuses on the corrosion of steel in the passive state with aerated or non-aerated conditions on the one hand, and the corrosion of steel in carbonated concrete during the propagation phase on the other hand. Indeed, the pore solution of concrete in contact with the metal is alkaline (pH between 12 and 13). Under these conditions, steel reinforced concrete remains passive by forming a stable and protective oxide layer (corrosion of steel in the passive state). This passive layer limits the steel corrosion rate at very low values (negligible on a short life time) but not null. For the nuclear waste storage structures due to a very long life time (up to several hundred years), this low corrosion rate can become a risk. Therefore, it is necessary to study the evolution of the oxide layer growth over time. The objectives of the thesis are to study the influence of the steel-concrete interface quality on reinforcement corrosion in passive and active state, and the possible occurrence of galvanic corrosion currents between different reinforcement steel areas. (author)

Tensile-property characterization of thermally aged cast stainless steels

International Nuclear Information System (INIS)

Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

1994-02-01

The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components

Chemical analysis of steel by optical emission spectrometry

International Nuclear Information System (INIS)

Hayakawa, M.O.; Kajita, T.; Jeszensky, G.

1981-01-01

The development of the chemical analysis for special steels by optical emission spectrometry direct reading method with computer, at the Siderurgica N.S. Aparecida S.A. is presented. Results are presented for the low alloy steels and high speed steel. Also, the contribution of this method to the special steel preparation is commented. (Author) [pt

Steamside Oxidation Behavior of Experimental 9%Cr Steels

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

2007-10-01

Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650ºC for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

Effect of Ti content on grain size and mechanical properties of UNS S44100 ferritic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kang, Y. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, W.M., E-mail: weiminmao@263.net [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Chen, Y.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Jing, J.; Cheng, M. [Taizhou Xinyu Precision Manufacture Company Limited, Jiangyan 225500, Jiangsu (China)

2016-11-20

The effect of Ti contents between 0.10 and 0.50 wt% on the grain size and mechanical properties of UNS S44100 ferritic stainless steel produced by investment casting was investigated. The mechanical properties were related to tensile strength and elongation. The average grain sizes of the as-cast specimens decreased obviously with increasing Ti content due to the increasing number of (Ti,Nb)(C,N) precipitates, with sizes of 2.0–4.0 µm, acting as the nuclei for heterogeneous nucleation. The average sizes of TiN clusters in steels 2 and 3 were 3.6 and 7.0 µm, respectively, whereas no TiN clusters were discovered in steel 1 with 0.13 wt% Ti. The experimental results were in good agreement with the thermodynamic analysis of TiN formation. The precipitation temperature of TiN showed a rising trend with increasing Ti content, which implies that larger TiN clusters are more likely to be induced with Ti contents greater than 0.30 wt%. Some as-cast specimens were normalized at 850 °C for 2 h in order to improve the mechanical properties. In addition, the morphology of the TiN clusters, which caused a sharply decline in the mechanical properties of the as-cast specimens with increasing Ti content, showed no change after normalizing. The tensile strengths of the normalized specimens in the three steels increased to different degrees and the improvement of elongation in steel 1 was remarkable. The comparatively rational Ti content of UNS S44100 ferritic stainless steel for meeting the requirements of investment casting production is between 0.10 and 0.20 wt%.

Plasticity of low carbon stainless steels

International Nuclear Information System (INIS)

Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

1975-01-01

In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

Assessment on Ultimate Load of Cold-formed Steel Channel (CFSC Stub Column

Directory of Open Access Journals (Sweden)

Mohd Sani Mohd Syahrul Hisyam

2015-01-01

Full Text Available Cold-formed steel is used as the non-structural and structural material in civil engineering work and building. Cold-formed steel channel is selected and cut into 100 mm, 200 mm, 300 mm, 400 mm and 500 mm. The slenderness ratio is calculated and noted as a stub or short column because below 40. The column is tested by using Universal Testing Machine to determine the ultimate load of the stub column. Besides, the CFSC is determined the material properties of CFSC for checking it’s the originality of steel based material. The experimental data are tested and compared with the Direct Strength Method (DSM. It showed that the CFSC1 with a height of 100 mm is reported to have a higher value of ultimate load when compared with other samples. When the height of the stub column increased, the ultimate load of the sample is decreased. Then, the CFSC1 also showed a higher in initial stiffness when compared with other samples. All samples are shown having a higher data in ultimate load when compared with the Direct Strength Method prediction. The ultimate load of experimental and DSM all gave a ratio below 1.03. Finally, all samples can further recommend determining the relation between the ultimate loads with variations of height of the column.

Comparison of the hot-stamped boron-alloyed steel and the warm-stamped medium-Mn steel on microstructure and mechanical properties

International Nuclear Information System (INIS)

Li, Xiaodong; Chang, Ying; Wang, Cunyu; Hu, Ping; Dong, Han

2017-01-01

The application of high strength steels (HSS) for automotive structural parts is an effective way to realize lightweight and enhance safety. Therefore, improvements in mechanical properties of HSS are needed. In the present study, the warm stamping process of the third generation automotive medium-Mn steel was discussed, the characteristics of martensitic transformation were investigated, as well as the microstructure and mechanical properties were analyzed, compared to the popular hot-stamped 22MnB5 steel in the automotive industry. The results are indicated as follows. Firstly, the quenching rate of the medium-Mn steel can be selected in a wide range based on its CCT curves, which is beneficial to the control of forming process. Secondly, the influence of stamping temperature and pressure on the M s temperature of the medium-Mn steel is not obvious and can be neglected, which is favorable to the even distribution of martensitic microstructure and mechanical properties. Thirdly, the phenomenon of decarbonization is hardly found on the surface of the warm-stamped medium-Mn steel, and the ultra-fine-grained microstructure is found inside the medium-Mn steel after warm stamping. Besides, the warm-stamped medium-Mn steel holds the better comprehensive properties, such as a lower yield ratio, higher total elongation and higher tear toughness than the hot-stamped 22MnB5 steel. Furthermore, an actual warm-stamped B-pillar of medium-Mn steel is stamped and ultra-fine-grained martensitic microstructure is obtained. The mechanical properties are evenly distributed. As a result, this paper proves that the warm-stamped medium-Mn steel part can meet the requirements of lightweight and crash safety, and is promising for the industrial production of automotive structural parts.

Comparison of the hot-stamped boron-alloyed steel and the warm-stamped medium-Mn steel on microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Li, Xiaodong [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Chang, Ying, E-mail: yingc@dlut.edu.cn [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Wang, Cunyu [East China Branch of Central Iron & Steel Research Institute (CISRI), Beijing 100081 (China); Hu, Ping [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Dong, Han [East China Branch of Central Iron & Steel Research Institute (CISRI), Beijing 100081 (China)

2017-01-02

The application of high strength steels (HSS) for automotive structural parts is an effective way to realize lightweight and enhance safety. Therefore, improvements in mechanical properties of HSS are needed. In the present study, the warm stamping process of the third generation automotive medium-Mn steel was discussed, the characteristics of martensitic transformation were investigated, as well as the microstructure and mechanical properties were analyzed, compared to the popular hot-stamped 22MnB5 steel in the automotive industry. The results are indicated as follows. Firstly, the quenching rate of the medium-Mn steel can be selected in a wide range based on its CCT curves, which is beneficial to the control of forming process. Secondly, the influence of stamping temperature and pressure on the M{sub s} temperature of the medium-Mn steel is not obvious and can be neglected, which is favorable to the even distribution of martensitic microstructure and mechanical properties. Thirdly, the phenomenon of decarbonization is hardly found on the surface of the warm-stamped medium-Mn steel, and the ultra-fine-grained microstructure is found inside the medium-Mn steel after warm stamping. Besides, the warm-stamped medium-Mn steel holds the better comprehensive properties, such as a lower yield ratio, higher total elongation and higher tear toughness than the hot-stamped 22MnB5 steel. Furthermore, an actual warm-stamped B-pillar of medium-Mn steel is stamped and ultra-fine-grained martensitic microstructure is obtained. The mechanical properties are evenly distributed. As a result, this paper proves that the warm-stamped medium-Mn steel part can meet the requirements of lightweight and crash safety, and is promising for the industrial production of automotive structural parts.

From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

International Nuclear Information System (INIS)

Torralba, José M.; Navarro, Alfonso; Campos, Mónica

2013-01-01

A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure

From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

Energy Technology Data Exchange (ETDEWEB)

Torralba, José M., E-mail: josemanuel.torralba@imdea.org [IMDEA Materials Institute, C/Eric Kandel 2, 28906 - Getafe, Madrid (Spain); Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain); Navarro, Alfonso; Campos, Mónica [Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain)

2013-06-20

A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure.

Japan steel mill perspective

Energy Technology Data Exchange (ETDEWEB)

Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

2004-07-01

The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

40 CFR 420.07 - Effluent limitations guidelines and standards for pH.

Science.gov (United States)

2010-07-01

...) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY General Provisions § 420.07 Effluent limitations guidelines and standards for pH. (a) The pH level in process wastewaters... 40 Protection of Environment 28 2010-07-01 2010-07-01 true Effluent limitations guidelines and...

Carbon steel protection in G.S. (Girlder sulfide) plants. Iron sulfide scales formation conditions. Pt. 1

International Nuclear Information System (INIS)

Bruzzoni, P.; Burkart, A.L.; Garavaglia, R.N.

1981-11-01

An ASTM A 516 degree 60 carbon steel superficial protection technique submitted to a hydrogen-water sulfide corrosive medium at 2 MPa of pressure and 40-125 deg C forming on itself an iron sulfide layer was tested. Studies on pH influence, temperature, passivating mean characteristics and exposure time as well as the mechanical resistance of sulfide layers to erosion are included. (Author) [es

Clean Cast Steel Technology, Phase IV

Energy Technology Data Exchange (ETDEWEB)

Charles E. Bates

2003-02-24

The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

Mechanical properties of CO2/MIG welded structural rolled steel and stainless steel

International Nuclear Information System (INIS)

Lim, Jong Young; Yoon, Myong Jin; Kim, Sang Youn; Kim, Tae Gyu; Shin, Hyeon Seung

2015-01-01

To accomplish long-term use of specific parts of steel, welding technology is widely applied. In this study, to compare the efficiency in improving mechanical properties, rolled steel (SS400) was welded with stainless steel (STS304) by both CO 2 welding method and MIG (metal inert gas) welding method, respectively. Multi-tests were conducted on the welded specimen, such as X-ray irradiation, Vickers' Hardness, tensile test, fatigue test and fatigue crack growth test. Based on the fatigue crack growth test performed by two different methods, the relationship of da/dN was analyzed. Although the hardness by the two methods was similar, tensile test and fatigue properties of MIG welded specimen are superior to CO 2 welded one.

IMPACT STRENGTH AND FAILURE ANALYSIS OF WELDED DAMASCUS STEEL

Directory of Open Access Journals (Sweden)

Rastislav Mintách

2012-01-01

Full Text Available The aim of this work was the experimental research of damascus steel from point of view of the structural analyze, impact strength and failure analyzes. The damascus steel was produced by method of forged welding from STN 41 4260 spring steel and STN 41 9312 tool steel. The damascus steel consisted of both 84 and 168 layers. The impact strength was experimentally determined for original steels and damascus steels after heat treatment in dependence on temperature in the range from -60 to 160 °C. It has been found that the impact strength of experimental steels decreased with decreasing temperature behind with correlated change of damage mode. In the case of experimental tests performed at high temperature ductile fracture was revealed and with decreasing temperature proportion of cleavage facets increased. Only the STN 41 9312 steel did not show considerable difference in values of the impact strength with changing temperature.

Microstructural investigations of the trimmed edge of DP980 steel sheets

Science.gov (United States)

Bhattacharya, S.; Green, D. E.; Sohmshetty, R.; Alpas, A. T.

2017-10-01

In order to reduce vehicle weight while maintaining crashworthiness, advanced high strength steels (AHSSs), such as DP980, are extensively used for manufacturing automotive body components. During trimming operations, the high tensile strength of DP980 sheets tends to cause damage of the trim edge of D2 die inserts, which result in deterioration of the edge quality. The objective of this work is to study the damage microstructures at the trimmed edge of DP980 steel sheets as a function of the number of trimming cycles. A mechanical press equipped with AISI D2 tool steel inserts was used to continuously trim 1.4 mm thick sheets of DP980 at a rate of 30 strokes/min. Cross-sectional SEM images of the trimmed edges revealed that the sheared edge quality of the DP980 sheets decreased, indicated by an increase in the burr width, with an increase in the number of trims from 40,000 to 70,000. Plastic strains were estimated using the displacements of the martensite plates within plastic flow fields of ferrite. Site-specific cross-sectional TEM samples, excised from the trimmed edge using the in-situ `lift-out' technique by focused ion-beam (FIB)-milling, revealed cracking at the ferrite/martensite interfaces after 70,000 cycles indicating an increase in the depth of deformation zone possibly due to trimming with a chipped and blunted die edge.

Mechanics in Steels through Microscopy

NARCIS (Netherlands)

Tirumalasetty, G.K.

2013-01-01

The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

High-strength maraging steels

International Nuclear Information System (INIS)

Grachev, S.V.; Shejn, A.S.

1989-01-01

Analysis of data on technological and operation properties of maraging steels on Fe-Cr-Ni, Fe-Ni, Fe-Cr-Co-Mo bases is given. Their advantages and drawbacks are pointed out. The scheme of strengthening heat treatment is considered. The fields of the most effective application of maraging steels for instance, for products operating under conditions of low-cycle and shock cyclic loading are mentioned

Threshold velocity for environmentally-assisted cracking in low alloy steels

International Nuclear Information System (INIS)

Wire, G.L.; Kandra, J.T.

1997-01-01

Environmentally Assisted Cracking (EAC) in low alloy steels is generally believed to be activated by dissolution of MnS inclusions at the crack tip in high temperature LWR environments. EAC is the increase of fatigue crack growth rate of up to 40 to 100 times the rate in air that occurs in high temperature LWR environments. A steady state theory developed by Combrade, suggested that EAC will initiate only above a critical crack velocity and cease below this same velocity. A range of about twenty in critical crack tip velocities was invoked by Combrade, et al., to describe data available at that time. This range was attributed to exposure of additional sulfides above and below the crack plane. However, direct measurements of exposed sulfide densities on cracked specimens were performed herein and the results rule out significant additional sulfide exposure as a plausible explanation. Alternatively, it is proposed herein that localized EAC starting at large sulfide clusters reduces the calculated threshold velocity from the value predicted for a uniform distribution of sulfides. Calculations are compared with experimental results where the threshold velocity has been measured, and the predicted wide range of threshold values for steels of similar sulfur content but varying sulfide morphology is observed. The threshold velocity decreases with the increasing maximum sulfide particle size, qualitatively consistent with the theory. The calculation provides a basis for a conservative minimum velocity threshold tied directly to the steel sulfur level, in cases where no details of sulfide distribution are known

Formation of Nitrogen Bubbles During Solidification of Duplex Stainless Steels

Science.gov (United States)

Dai, Kaiju; Wang, Bo; Xue, Fei; Liu, Shanshan; Huang, Junkai; Zhang, Jieyu

2018-04-01

The nucleation and growth of nitrogen bubbles for duplex stainless steels are of great significance for the formation mechanism of bubbles during solidification. In the current study, numerical method and theoretical analysis of formula derivation were used to study the formation of nitrogen bubbles during solidification. The critical sizes of the bubble for homogeneous nucleation and heterogeneous nucleation at the solid-liquid interface during solidification were derived theoretically by the classical nucleation theory. The results show that the calculated values for the solubility of nitrogen in duplex stainless steel are in good agreement with the experimental values which are quoted by references: for example, when the temperature T = 1823 K and the nitrogen partial pressure P_{{N2 }} = 40P^{Θ} , the calculated value (0.8042 wt pct) for the solubility of Fe-12Cr alloy nitrogen in molten steel is close to the experimental value (0.780 wt pct). Moreover, the critical radii for homogeneous nucleation and heterogeneous nucleation are identical during solidification. On the one hand, with the increasing temperature or the melt depth, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. On the other hand, with the decreasing initial content of nitrogen or the cooling rate, the critical nucleation radius of bubbles at the solid-liquid interface increases, but the bubble growth rate decreases. Furthermore, when the melt depth is greater than the critical depth, which is determined by the technological conditions, the change in the Gibbs free energy for the nucleation is not conducive enough to form new bubbles.

Comparison of the segregation behavior between tempered martensite and tempered bainite in Ni-Cr-Mo high strength low alloy RPV steel

Energy Technology Data Exchange (ETDEWEB)

Park, Sang Gyu; Kim, Min Chul; Kim, Hyung Jun; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-05-15

SA508 Gr.4N Ni-Cr-Mo low alloy steel has an superior fracture toughness and strength, compared to commercial Mn-Mo-Ni low alloy RPV steel SA508 Gr.3. Higher strength and fracture toughness of low alloy steels could be obtained by adding Ni and Cr. So several were performed on researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature and term of a reactor pressure vessel is more than 300 .deg. C and over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, the resistance of thermal embrittlement in the high temperature range including temper embrittlement is required. S. Raoul reported that the susceptibility to temper embrittlement was increasing a function of the cooling rate in SA533 steel, which suggests the martensitic microstructures resulting from increased cooling rates are more susceptible to temper embrittlement. However, this result has not been proved yet. So the comparison of temper embrittlement behavior was made between martensitic microstructure and bainitic microstructure with a viewpoint of boundary features in SA508 Gr.4N, which have mixture of tempered bainite/martensite. We have compared temper embrittlement behaviors of SA508 Gr.4N low alloy steel with changing volume fraction of martensite. The mechanical properties of these low alloy steels were evaluated after a long-term heat treatment. Then, the the segregated boundaries were observed and segregation behavior was analyzed by AES. In order to compare the misorientation distributions of model alloys, grain boundary structures were measured with EBSD

Parallel between steels alloyed with chrome-nickel and Fe-Mn-Al-C steels, in their response to fracture and wear (Review)

International Nuclear Information System (INIS)

Ramos, J; Perez, G.A

2008-01-01

The big worldwide demand for chrome-nickel alloy steels ('conventional steel') leads to the need for advanced materials for applications in different engineering systems that operate at high temperatures and in aggressive environmental conditions, favoring research and development in alternate alloys. In this technological race in search of these new materials, the FeMnAlC alloys ('new steels') have attracted attention for their excellent mechanical and tribological properties as well as for their good performance in corrosive-oxide environments, which make them similar to conventional steel. There are two important similarities between these two steels. First, an agent that causes the passive film to become stainless appears in both steels: chrome in the conventional steel, and aluminum in the FeMnAl alloy. The second similarity is that a stabilizing agent of the austenitic phase (FCC) appears in both, so that excellent mechanical properties can be obtained: nickel in the conventional steel, and manganese in the FeMnAl alloy. In certain sectors, such as aeronautics, conventional steel is rarely used because it is a very heavy material. This conventional steel is almost three times heavier that aluminum (7.85/2.7). Two advantages that the new FeMnAIC steels have compared to the conventional steels are that they are about 13% lighter in weight and they are less expensive. The FeMnAl also have excellent mechanical properties and good corrosion-oxidation resistance, which generates big expectations for their application in a broad scientific spectrum. This work reports the state of the information currently available about FeMnAlC alloys, comparing the mechanical and tribological behaviors of conventional alloy steels with chrome and nickel alloys, specifying the scopes of their application. A condition that favors the steels' fragility is the high speed of deformation and impact, where the FCC crystalline structure materials do not have a fragile ductile transition

Structural materialization of stainless steel molds and dies by the low temperature high density plasma nitriding

Directory of Open Access Journals (Sweden)

Aizawa Tatsuhiko

2015-01-01

Full Text Available Various kinds of stainless steels have been widely utilized as a mold substrate material for injection molding and as a die for mold-stamping and direct stamping processes. Since they suffered from high temperature transients and thermal cycles in practice, they must be surface-treated by dry and wet coatings, or, by plasma nitriding. Martensitic stainless steel mold was first wet plated by the nickel phosphate (NiP, which was unstable at the high temperature stamping condition; and, was easy to crystalize or to fracture by itself. This issue of nuisance significantly lowered the productivity in fabrication of optical elements at present. In the present paper, the stainless steel mold was surface-treated by the low-temperature plasma nitriding. The nitrided layer by this surface modification had higher nitrogen solute content than 4 mass%; the maximum solid-solubility of nitrogen is usually 0.1 mass% in the equilibrium phase diagram. Owing to this solid-solution with high nitrogen concentration, the nitrided layer had high hardness of 1400 Hv within its thickness of 40 μm without any formation of nitrides after 14.4 ks plasma nitriding at 693 K. This nitrogen solid-solution treated stainless steel had thermal resistivity even at the mold-stamping conditions up to 900 K.

Development of structural steels for nuclear application

Energy Technology Data Exchange (ETDEWEB)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

Development of structural steels for nuclear application

International Nuclear Information System (INIS)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs

Tensile Deformation Temperature Impact on Microstructure and Mechanical Properties of AISI 316LN Austenitic Stainless Steel

Science.gov (United States)

Xiong, Yi; He, Tiantian; Lu, Yan; Ren, Fengzhang; Volinsky, Alex A.; Cao, Wei

2018-03-01

Uniaxial tensile tests were conducted on AISI 316LN austenitic stainless steel from - 40 to 300 °C at a rate of 0.5 mm/min. Microstructure and mechanical properties of the deformed steel were investigated by optical, scanning and transmission electron microscopies, x-ray diffraction, and microhardness testing. The yield strength, ultimate tensile strength, elongation, and microhardness increase with the decrease in the test temperature. The tensile fracture morphology has the dimple rupture feature after low-temperature deformations and turns to a mixture of transgranular fracture and dimple fracture after high-temperature ones. The dominating deformation microstructure evolves from dislocation tangle/slip bands to large deformation twins/slip bands with temperature decrease. The deformation-induced martensite transformation can only be realized at low temperature, and its quantity increases with the decrease in the temperature.

Use of ferritic steels in breeder reactors worldwide

International Nuclear Information System (INIS)

Patriarca, P.

1983-01-01

The performance of LMFBR reactor steam generator materials is reviewed. Tensile properties of stainless steel-304, stainless steel-316, chromium-molybdenum steels, and Incoloy 800H are presented for elevated temperatures

Comparison of SA508 Gr.3 and SA508 Gr.4N Low Alloy Steels for Reactor Pressure Vessel Steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Min Chul; Lee, B. S

2009-12-15

The microstructural characteristics and mechanical properties of SA508 Gr.3 Mn-Mo-Ni low alloy steel and SA508 Gr.4N Ni-Mo-Cr low alloy steel were investigated. The differences in the stable phases between these two low alloy steels were evaluated by means of a thermodynamic calculation using ThermoCalc. They were then compared to microstructural features and correlated with mechanical properties. Mn-Mo-Ni low alloy steel shows the upper bainite structure which has the coarse cementite in the lath boundaries. However, Ni-Mo-Cr low alloy steel shows the mixture of lower bainite and tempered martensite structure that homogeneously precipitates the small carbides such as M{sub 23}C{sub 6} and M{sub 7}C{sub 3} due to an increase of hardenability and Cr addition. In the mechanical properties, Ni-Mo-Cr low alloy steel has higher strength and toughness than Mn-Mo-Ni low alloy steel. Ni and Cr additions increase the strength by solid solution hardening. Besides, microstructural changes from upper bainite to tempered martensite improve the strength of the low alloy steel by grain refining effect. And the changes in the precipitation behavior by Cr addition improve the ductile-brittle transition behavior along with a toughening effect of Ni addition.

76 FR 2708 - Porcelain-on-Steel Cooking Ware From Taiwan; Top-of-the-Stove Stainless Steel Cooking Ware From...

Science.gov (United States)

2011-01-14

.... 701- TA-267 and 731-TA-304 (Third Review)] Porcelain-on-Steel Cooking Ware From Taiwan; Top-of-the-Stove Stainless Steel Cooking Ware From Korea AGENCY: United States International Trade Commission...-steel cooking ware from Taiwan and the antidumping and countervailing duty orders on imports of top-of...

Solubility and diffusivity of hydrogen in enameling steel

Energy Technology Data Exchange (ETDEWEB)

De Gregorio, P.; Valentini, R.; Solina, A.; Gastaldo, F. (Centro Sviluppo Materiali, Rome (Italy) Pisa Univ. (Italy). Dip. di Ingegneria Chimica, Chimica Industriale e Scienza dei Materiali)

1991-06-01

In recent years, continuous casting has almost expelled conventional ingot casting from the steel-making process by its much higher productivity. However, enameling steel sheets doesn't give the steel sufficient resistance to fishscale, as that which is achieved by the inclusions in case of ingot capped steel. Fishscales are caused by hydrogen gas building up pressure at the interface between enamel and steel, resulting in the rupture of enamel. Object of this study, was not only to correlate fishscale susceptibility with metallurgical parameters, but to define the effect of reversible and irreversible traps on hydrogen solubility and diffusivity in enameling steel. Hydrogen permeation was studied, in low carbon enameling steel, with an electrochemical technique developed by Devanathan and co-workers. This method was used to calculate concentrations of irreversibly adsorbed hydrogen and evaluate hydrogen diffusion coefficients. The results on reversible traps correlated with micro-voids formations around the carbide precipitate, while the irreversible traps correlated with inclusions and precipitate content.

Topic 1. Steels for light water reactor pressure vessels

International Nuclear Information System (INIS)

Brumovsky, M.; Brynda, J.; Kepka, M.; Barackova, L.; Vacek, M.; Havel, S.; Cukr, B.; Protiva, K.; Petrman, I.; Tvrdy, M.; Hyspecka, L.; Mazanec, K.; Kupca, L.; Brezina, M.

1980-01-01

Part 1 of the Proceedings consists of papers on the criteria for the selection and comparison of the properties of steel for pressure vessels and on the metallurgy of the said steels, the selection of suitable material for internal tubing systems, the manufacture of high-alloy steels for WWER components, the mechanical and metallurgical properties of steel 22K for WWER 440 pressure components, and of steel 10MnNi2Mo for the WWER primary coolant circuit, and the metallographic assessment of steel 0Kh18N10T. (J.P.)

Welding Metallurgy and Weldability of Stainless Steels

Science.gov (United States)

Lippold, John C.; Kotecki, Damian J.

2005-03-01

Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

Selected properties of new „duplex” cast steel

Directory of Open Access Journals (Sweden)

S. Pietrowski

2011-10-01

Full Text Available In this paper selected properties of new „duplex” cast steel are presented. The new cast steel was devised in HYDRO-VACUUM company in Grudziądz, where “duplex” cast steel for pump elements is smelted. The goal was to devise a new grade of “duplex” cast steel of better physicochemical properties and cheaper than now applied. It was demonstrated, that there is the possibility of devising the new grade of “duplex” cast steel. It is characterized by higher mechanical properties, similar wear resistance and greater corrosion resistance in 15% water solution of H2SO4 in comparison to now applied “duplex” cast steel. The chemical composition was selected to obtain in microstructure about of 50% ferrite and 50% austenite. It guarantee the highest properties and the lowest costs of its smelting.In the paper results of: the microstructure, Rm, Rp0,2, A5, HB, wear resistance and corrosion resistance in water solution of 15% HCl and H2SO4 acids of new cast steel was presented. They were compared with now applied in HYDRO-VACUUM company “duplex” cast steel.

The quantification of specimen size effects in the ductile-brittle transition for C-Mn steel

International Nuclear Information System (INIS)

Knee, N.; Worthington, P.J.; Moskovic, R.

1989-02-01

It is now generally accepted that the temperature range of the brittle to ductile transition, determined using fracture mechanics specimens, is dependent of the specimen size for ferritic steels. This size effect arises through increasing constraint at the crack tip as the specimen thickness increases together with an increasing volume of material sampled. The size effect can be quantified in terms of a shift in temperature for a given toughness level. This was determined in the present work from fracture toughness/temperature curves obtained by performing fracture toughness tests on eight 100 mm thick compact tension specimens and 40 25 mm thick compact tension specimens over the ductile-brittle transition range of a C-Mn steel. The emphasis is on the development of a practical methodology to quantify the size effect from a limited but still appreciable number of tests. (author)

The structure of the alphinizing coat on alloy steels

Directory of Open Access Journals (Sweden)

S. Pietrowski

2008-12-01

Full Text Available In this paper results of the structure of the coat alphinizing in AlSi5 silumin on alloy steels: acid-proof 1H18N9T (X6CrNiTi18-10 and high speed SW18 (HS18-0-1 were presented. The temperature of the alphinizing bath was amounts to750±5°C, and immersion time of the element τ = 180s. It was shown, that there is the different “g” coat thickness on testing steels. On the 1H18N9T steel it amounts to g = 52μm, and on the SW18 steel – g = 203μm. Regardless of a grade of testing alloy steels the coat consist of three layers with diversified phasic structure. There is different chemical composition of coat layers on testing steels. The first layer from the base consist of AlFe phase containing alloy addictions of steels: Cr and Ni (1H18N9T and W, V and Cr (SW18. On this layer crystallize the second layer of intermetallic phases. It is the phase containing the main alloy addiction of steels: AlFeCr (1H18N9T and AlFeW (SW18. The last, outside layer consist of silumin containing AlFeNi intermetallic phases on the 1H18N9T steel and AlFeW on the SW18 steel. Regardless of the grade of testing steels there is Si element in all layers of the coat. There are morphological differences in tested layers. The second layer (AlFeW phase inside the coat on the SW18 steel consist of faced crystals growing into in outside silumin layer. On the 1H18N9T steel a boundary between transient and outside layer is more uniform. Free separations of intermetallic phases inside silumin layer on the 1H18N9T steel have lamellar and on the SW18 steel – faced form.

Marine corrosion of mild steel at Lumut, Perak

Science.gov (United States)

Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

2012-09-01

The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

A methodology for replacement of conventional steel by microalloyed steel in bus tubular structures

International Nuclear Information System (INIS)

Cruz, Magnus G.H.; Viecelli, Alexandre

2008-01-01

The aim of this article is to show the use of a methodology that allows, in a trustful way and without the need to build up a complete physical model, the replacement of conventional steel by structural microalloyed steel (HSLA) in tubular structure, concerning passengers transport in vehicles with capacity of more than 20 people. The validation of the methodology is based on the ECE R66-00 regulation and on the Brazilian CONTRAN 811/96 resolution, which regulate minimal conditions of safety for this kind of vehicle. The methodology has four sequential and dependent stages, where the main focus is related to the experimental tests through the models that are simplified initially for later calibration using finite element method. Modular structures made of two different materials were tested and analyzed to confirm the present methodology, first the structure made of steel that is used by the bus industry in Brazil was tested and then it was compared with the new microalloyed steel. Experimental values are compared with calculated ones, foreseeing parametric optimisation and keeping the security levels according to legislation

A methodology for replacement of conventional steel by microalloyed steel in bus tubular structures

Energy Technology Data Exchange (ETDEWEB)

Cruz, Magnus G.H. [Marcopolo S.A., Unidade Ana Rech, Av. Rio Branco, 4889, Ana Rach, 95060-650 Caxias do Sul (Brazil)], E-mail: magnus@verbonet.com.br; Viecelli, Alexandre [Mechanical Engineering Department, Universidade de Caxias do Sul, Rua Francisco Getulio Vargas, 1130, 95070-560 Caxias do Sul, RS (Brazil)], E-mail: avieceli@ucs.br

2008-07-01

The aim of this article is to show the use of a methodology that allows, in a trustful way and without the need to build up a complete physical model, the replacement of conventional steel by structural microalloyed steel (HSLA) in tubular structure, concerning passengers transport in vehicles with capacity of more than 20 people. The validation of the methodology is based on the ECE R66-00 regulation and on the Brazilian CONTRAN 811/96 resolution, which regulate minimal conditions of safety for this kind of vehicle. The methodology has four sequential and dependent stages, where the main focus is related to the experimental tests through the models that are simplified initially for later calibration using finite element method. Modular structures made of two different materials were tested and analyzed to confirm the present methodology, first the structure made of steel that is used by the bus industry in Brazil was tested and then it was compared with the new microalloyed steel. Experimental values are compared with calculated ones, foreseeing parametric optimisation and keeping the security levels according to legislation.

High yttria ferritic ODS steels through powder forging

Energy Technology Data Exchange (ETDEWEB)

Kumar, Deepak [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Prakash, Ujjwal, E-mail: ujwalfmt@iitr.ac.in [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Dabhade, Vikram V. [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Laha, K.; Sakthivel, T. [Mechanical Metallurgy Group, IGCAR, Kalpakkam, Tamilnadu 603102 (India)

2017-05-15

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y{sub 2}O{sub 3} (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility. - Highlights: •ODS steels with yttria contents beyond the conventional limit of 0.5 wt% were fabricated by powder forging in a hydrogen atmosphere. •All the alloys exhibited significant ductility. •This may be attributed to improved inter-particle bonding due to reduction of surface oxides by hydrogen. •Strength in excess of 300 MPa was obtained at 973 K for 0.5%, 1% and 1.5% yttria ODS alloys. •Powder forging is a promising route to fabricate ODS steels and permits development of compositions with up to 1.5% yttria.

75 FR 62144 - Porcelain-on-Steel Cooking Ware From China and Taiwan; Top-of-the-Stove Stainless Steel Cooking...

Science.gov (United States)

2010-10-07

...); (Investigation Nos. 701-TA-267 and 731-TA-304 (Third Review))] Porcelain-on-Steel Cooking Ware From China and Taiwan; Top-of- the-Stove Stainless Steel Cooking Ware From Korea AGENCY: United States International... porcelain-on-steel cooking ware from China and Taiwan and the antidumping and countervailing duty orders on...

Transition welds in welding of two-ply steels

International Nuclear Information System (INIS)

Fartushnyj, V.G.; Evsyukov, Yu.G.

1977-01-01

Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

Fire-induced collapses of steel structures

DEFF Research Database (Denmark)

Dondera, Alexandru; Giuliani, Luisa

Single-story steel buildings such as car parks and industrial halls are often characterised by stiff beams and flexible columns and may experience an outward (sway) collapse during a fire, endangering people and properties outside the building. It is therefore a current interest of the research...... to investigate the collapse behaviour of single-story steel frames and identify relevant structural characteristics that influence the collapse mode. In this paper, a parametric study on the collapse a steel beam-column assembly with beam hinged connection and fixed column support is carried out under...... on the beam. By means of those tables, a simple method for the assessment and the countermeasure of unsafe collapse mode of single-story steel buildings can be derived....