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Sample records for steel strip rolling

  1. Effect of processing parameters on scale formation during hot steel strip rolling

    Directory of Open Access Journals (Sweden)

    Sergio de Oliveira Lima Júnior

    2010-03-01

    Full Text Available The influence of processing parameters (slab thickness, water flow of interstand cooling and oil flow in roll gap lubrication system on the thickness and composition of the tertiary scale formed during hot strip rolling, was studied in a low carbon steel in factory. The scale formed on the rolled surface was characterized by scanning electron microscopy and Mössbauer spectroscopy. It was observed that the combined effect of a greater rolling oil volume applied, larger bar thickness, and smaller amount of water flow during interstand cooling reduces the tertiary scale thickness. Besides, a smaller crack density in the samples is associated with greater rolling oil volume and smaller oxide scale thickness. The principal phase of the scale formed in hot-rolled steel strips is stoichiometric magnetite, without isomorphic substitutions.

  2. Review of the continuous casting of steel by strip casting technology. Twin roll method system

    International Nuclear Information System (INIS)

    Ibarrondo, I.

    2008-01-01

    In order to compete in the future steel market and to maintain market share, the steel makers will need to use new efficient technologies capable of supplying steel strip products of high quality at low cost. In this way, the strip casting technology by twin rol method is one of the most important research are in the iron and steel industry today. This review makes a general description of the strip casting technology as well as its different steps, such us; metal delivery and casting, solidification process, hot rolling reduction step, etc. Through mathematical and physical models, the influence on microstructure texture surface quality and mechanical properties of the materials obtained by this method are described as a function of processing parameters, specially the roughness of the rolls. the manufacturing of carbon, stainless and electrical steels involves smaller capital and operating cost, lower gas emissions, and an opportunity to create new grades due to a faster solidification rate that leads to a different solidification structures. In sight of all this it is likely that Strip Casting technology will make a profound impact on the manufacturing landscape of the 21 s t century. (Author) 177 refs

  3. The Influence of Vanadium Microalloying on the Production of Thin Slab Casting and Direct Rolled Steel Strip

    Science.gov (United States)

    Li, Yu; Milbourn, David

    Vanadium microalloying is highly effective in high strength strip steels produced by thin slab casting and direct rolled process. Because of the high solubility of V(C,N) in austenite, vanadium is likely to remain in solution during casting, equalisation and rolling. Vanadium microalloyed steels have better hot ductility and are less prone to transverse cracking than niobium containing steels. Despite a coarse as-cast austenite grain size before rolling, significant grain refinement can be achieved in vanadium microalloyed steels by repeated recrystallization during rolling, resulting in a fine uniform ferrite microstructure in final strip. Almost all vanadium present in microalloyed steels is available to precipitate in ferrite as very fine particles, contributing to precipitation strengthening. Vanadium microalloyed steels show less sensitivity to rolling process variables and exhibit excellent combination of strength and toughness.

  4. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

    2017-07-01

    Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  5. Roll System and Stock's Multi-parameter Coupling Dynamic Modeling Based on the Shape Control of Steel Strip

    Science.gov (United States)

    Zhang, Yang; Peng, Yan; Sun, Jianliang; Zang, Yong

    2017-05-01

    The existence of rolling deformation area in the rolling mill system is the main characteristic which distinguishes the other machinery. In order to analyze the dynamic property of roll system's flexural deformation, it is necessary to consider the transverse periodic movement of stock in the rolling deformation area which is caused by the flexural deformation movement of roll system simultaneously. Therefore, the displacement field of roll system and flow of metal in the deformation area is described by kinematic analysis in the dynamic system. Through introducing the lateral displacement function of metal in the deformation area, the dynamic variation of per unit width rolling force can be determined at the same time. Then the coupling law caused by the co-effect of rigid movement and flexural deformation of the system structural elements is determined. Furthermore, a multi-parameter coupling dynamic model of the roll system and stock is established by the principle of virtual work. More explicitly, the coupled motion modal analysis was made for the roll system. Meanwhile, the analytical solutions for the flexural deformation movement's mode shape functions of rolls are discussed. In addition, the dynamic characteristic of the lateral flow of metal in the rolling deformation area has been analyzed at the same time. The establishment of dynamic lateral displacement function of metal in the deformation area makes the foundation for analyzing the coupling law between roll system and rolling deformation area, and provides a theoretical basis for the realization of the dynamic shape control of steel strip.

  6. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  7. Effects of Roughing on Finish Rolling Simulations in Microalloyed Strip Steels

    Science.gov (United States)

    Chalimba, S. A. J.; Mostert, R. J.; Stumpf, W. E.; Siyasiya, C. W.; Banks, K. M.

    2017-11-01

    The effects of a roughing pass in hot rolling simulations were assessed in VN and Nb-Ti steels. Continuous cooling phase transformation temperatures, flow curves, softening mechanisms (dynamic transformation DT and dynamic recrystallization DRX), and deformed microstructure morphologies were analyzed. The application of one or more roughing passes eliminates the effects of prior microstructural history and ensures that all stock material experiences equivalent hot working conditions and state of the microalloying elements. It has been shown that roughing in hot simulation has the following positive influences: (1) provide more reliable flow stress data; (2) give greater consistencies and accuracy in analysis of softening mechanisms giving three distinct regimes (DT regime at temperatures below 800 °C, DT/DRX inter-mode regime between 800 and 950 °C and DRX regime for temperatures above 950 °C for VN steel); (3) promotion of softening mechanisms as evidence by low critical strains (ɛ_{{{c} {DT}}} was within the range 0.08-0.12, while for finishing-only pass, the ɛ_{{{c} {DT}}} was in the range of 0.11-0.14 at \\dot{ɛ } = 0.1 s-1); (4) for roughing and finishing schedules, DT was verified to occur at temperatures 117 and 133 °C above Ae3 for VN steel and Nb-Ti steel, respectively, compared to the F-only schedules which showed that DT can only occur at temperatures below the Ae3; (5) RF schedules promoted uniform microstructural morphologies compared to inhomogeneous microstructures realized in F-only schedules.

  8. Influence of cold rolling direction on texture, inhibitor and magnetic properties in strip-cast grain-oriented 3% silicon steel

    Energy Technology Data Exchange (ETDEWEB)

    Fang, F., E-mail: fangfengdbdx@163.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Lu, X.; Zhang, Y.X.; Wang, Y.; Jiao, H.T.; Cao, G.M.; Yuan, G.; Xu, Y.B. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, EL Paso, TX 79968 (United States); Wang, G.D. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2017-02-15

    An unconventional cold rolling scheme (inclined rolling at 0°, 30°, 45°, 90° during second-stage cold rolling process) was adopted to process grain-oriented silicon steel based on strip casting process. The influences of inclination angles on microstructure, texture, inhibitor and magnetic properties were studied by a combination of EBSD, XRD and TEM. It was found that the α-fiber texture was weakened and γ-fiber was strengthened in cold rolled sheet with increase in inclination angle. The primary recrystallization sheet exhibited more homogeneous microstructure with relatively strong γ-fiber, medium α-fiber texture, weak λ-fiber texture and Goss component at high inclination angles. Fine and homogeneous inhibitors were obtained after primary annealing with increase in inclination angle from 0° to 90° because of more uniform deformation after inclined rolling. The grain-oriented silicon steel experienced completely secondary recrystallization at various inclination angles after final annealing process, with superior magnetic properties at 0° and 90°. Furthermore, Goss nuclei capable of final secondary recrystallization in strip casting process newly formed both in-grain shear bands and grain boundaries region during second-stage cold rolling and subsequent annealing process, which is different from the well-accepted results that Goss texture originated from the subsurface layer of the hot rolled sheet or during intermediate annealing process. In addition, the Goss texture that nucleated in-grain shear bands was weaker but more accurate as compared to that in grain boundaries region. - Highlights: • Inclined cold rolling was adopted to process strip-cast grain-oriented silicon steel. • Influence of inclination angles on texture, inhibitor and magnetic properties was studied. • The initial texture was changed with respect to the inclination angle. • Homogeneous inhibitors were obtained after primary annealing at various inclination angles.

  9. Effects of hot-rolling reduction on microstructure, texture and magnetic properties of high silicon steel produced by strip casting

    Science.gov (United States)

    Hou, D. Y.; Xu, H. J.; Jiao, H. T.; Zhao, C. W.; Xiong, W.; Yang, J. P.; Qiu, W. Z.; Xu, Y. B.

    2017-01-01

    Non-oriented Fe-7.1wt.% Si as-cast strips were produced by twin-roll strip casting process. Then the as-cast strips were hot rolled with different reductions, followed by warm rolling and final annealing. The microstructure, texture evolution and magnetic properties were investigated in detail. The texture of hot rolled sheets with 40% reduction showed strongest {001} texture, whereas the dominated texture was turned into {110} and {110}as the reduction was increased to 56% and 68%. After warm rolling and annealing, the average grain size was decreased firstly and then increased with an increase in hot rolling reduction. In the case of 40% hot rolling reduction, the recrystallization texture was dominated by strong γ (//ND) texture. With an increase in hot rolling reduction, the γ texture was gradually weakened while α (//RD) texture was enhanced. In addition, relatively stronger {100} texture was presented in the sheet of 68% hot rolling reduction. The highest B50 value attained was 1.66 T and the lowest P10/400 was 24.26 W/kg at a reduction of 56%.

  10. Ultra-thin grain-oriented silicon steel sheet fabricated by a novel way: Twin-roll strip casting and two-stage cold rolling

    Science.gov (United States)

    Wang, Yin-Ping; Liu, Hai-Tao; Song, Hong-Yu; Liu, Jia-Xin; Shen, Hui-Ying; Jin, Yang; Wang, Guo-Dong

    2018-04-01

    0.05-0.15 mm-thick ultra-thin grain-oriented silicon steel sheets were successfully produced by a novel processing route including strip casting, hot rolling, normalizing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing and secondary recrystallization annealing. The evolutions of microstructure, texture and inhibitor along the processing were briefly investigated. The results showed that the initial Goss orientation originated due to the heterogenous nucleation of δ-ferrite grains during solidification. Because of the lack of shear deformation, only a few Goss grains were observed in the hot rolled sheet. After the first cold rolling and intermediate annealing, Goss texture was enhanced and distributed in the whole thickness. A small number of Goss grains having a high fraction of high energy boundaries exhibited in the primary recrystallization annealed sheet. A large number of fine and dispersed MnS and AlN and a few co-precipitates MnS and AlN with the size range of 10-70 nm were also observed. Interestingly, a well-developed secondary recrystallization microstructure characterized by 10-60 mm grains and a sharp Goss texture were finally produced in the 0.05-0.15 mm-thick ultra-thin sheets. A magnetic induction B8 of 1.72-1.84 T was obtained. Another new finding was that a few {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains also can grow up abnormally because of the high fraction of high energy boundaries and the size and number advantage, respectively. These non-Goss grains finally deteriorated the magnetic properties of the ultra-thin sheets. In addition, low surface energies of {hk0} planes may also contribute to the abnormal growth of Goss, {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains.

  11. Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

    2005-07-01

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

  12. A feasibility study on different NDT techniques used for testing bond quality in cold roll bonded Al-Sn alloy/steel bimetal strips

    Directory of Open Access Journals (Sweden)

    Tallafuss Philipp Johannes

    2017-01-01

    Full Text Available This paper presents non-destructive testing (NDT results for the detection of bond defects in aluminium-tin (Al-Sn alloy/steel bimetal strips. Among all types of bimetal strip that are used in the automotive industry for plain journal engine bearings, Al-Sn alloys cold roll bonded (CRB onto steel backing is the most common type. The difficulty to evaluate the metallurgical bond between the two dissimilar metals is a major industrial concern, which comprises the risk that bearings fail in the field. Considering the harsh performance requirements, 100% online non-destructive testing would be desirable to significantly reduce the business risk. Nowadays bimetal strip manufacturers still rely on destructive testing through different peel-off tests. This work offers the results from four independent NDT studies, using active thermography, shearography, ultrasound and guided wave electromagnetic acoustic transducers (EMATs and samples with different artificially implanted defects, to explore the feasibility to qualitatively indicate the occurrence of bond defects. A destructive peel off test was used to correlate the NDT results with known bond quality. The studies were done under laboratory conditions, and in case of ultrasound also online under production conditions. During the ultrasound online test, the requirements that a NDT technique has to fulfil for online inspection of Al-Sn alloy/steel bimetal strip were established. For active thermography, shearography and guided wave EMAT techniques, it was theoretically analysed, if the laboratory test results could be transferred to testing under production conditions. As a result, guided waves using EMATs, among the four tested methods, are best suited for online inspection of Al-Sn alloy/steel bimetal strip. This research was carried out in collaboration with MAHLE Engine Systems UK Ltd., an Al-Sn alloy/steel bimetal strip manufacturer for the automotive industry.

  13. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-15

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

  14. Development of advanced transverse thickness profile control of thin hard steel strips at tandem cold rolling mill; Reikan tandem mill ni okeru nan`atsuenzai no koseido profile seigyo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Hiruta, T.; Akagi, I.; Mizushima, N. [Kawasaki Steel Corp., Tokyo (Japan)

    1996-09-01

    This paper describes an advanced transverse thickness profile control method of thin hard steel strips at tandem cold rolling mill in the Mizushima Works of Kawasaki Steel Corporation. The work roll profile was optimized by the profile control of cold rolling using a one-side tapered work roll sifting method, to expand the profile control range in transverse direction of steel strip. Based on the data measured by the profile meter set at outlet of hot roll mill, the work roll sifting position can be controlled in response to the size of hot-rolled strip crown. A feed-forward edge drop control system and a feed-back edge control system using an edge drop sensor set at outlet of mill were established. Consequently, high thickness accuracy in transverse direction was achieved within 0.5% in a steady rolling state and within 0.8% in a non-steady rolling state over the full length of the thin hard steel strip product. 14 refs., 15 figs., 2 tabs.

  15. DEFECTS SIMULATION OF ROLLING STRIP

    Directory of Open Access Journals (Sweden)

    Rudolf Mišičko

    2009-06-01

    Full Text Available The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores without filler (surface defects and filling by oxides and casting powder (subsurface defects. First phase of hot rolling process have been done by software simulation DEFORM 3D setting to the limited condition for samples with surface defects. Samples of material with low-carbon steel of sizes h x b x l have been chosen and the surface defects shape „U” and „V” of scores have been injected artificially by software. The process of rolling have been simulated on the deformation temperatures 1200°C and 900°C, whereas on the both of this deformation temperatures have been applied amount of deformation 10 and 50 %. With respect to the process of computer simulation, it is not possible to truthful real oxidation condition (physical – chemical process during heat of metal, in the second phase of our investigation have been observed influence of oxides and casting powders inside the scores for a defect behavior in plastic deformation process (hot and cold rolling process in laboratory condition. The basic material was STN steel class 11 375, cladding material was steel on the bases C-Mn-Nb-V. Scores have been filled by scales to get from the heating temperatures (1100°C a 1250°C, varied types of casting powders, if you like mixture of scale and casting powders in the rate 1:4. The joint of the basic and cladding material have been done by peripheral welded joint. Experiment results from both phases are pointed on the evolution of original typology defects in rolling process.

  16. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  17. Spray Rolling Aluminum Strip for Transportation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  18. Simulation of the hot rolling and accelerated cooling of a C-Mn ferrite-bainite strip steel

    Science.gov (United States)

    Debray, B.; Teracher, P.; Jonas, J. J.

    1995-01-01

    By means of torsion testing, the microstructures and mechanical properties produced in a 0.14 Pct C-1.18 Pct Mn steel were investigated over a wide range of hot-rolling conditions, cooling rates, and simulated coiling temperatures. The austenite grain size present before accelerated cooling was varied from 10 to 150 μm by applying strains of 0 to 0.8 at temperatures of 850 °C to 1050 °C. Two cooling rates, 55 °C/s and 90 °C/s, were used. Cooling was interrupted at temperatures ranging from 550 °C to 300 °C. Optical microscopy and transmission electron microscopy (TEM) were employed to investigate the microstructures. The mechanical properties were studied by means of tensile testing. When a fine austenite grain size was present before cooling and a high cooling rate (90 °C/s) was used, the microstructure was composed of ferrite plus bainite and a mixture of ferrite and cementite, which may have formed by an interphase mechanism. The use of a lower cooling rate (55 °C/s) led to the presence of ferrite and fine pearlite. In both cases, the cooling interruption temperature and the amount of prior strain had little influence on the mechanical properties. Reheating at 1050 °C, which led to the presence of very coarse austenite, resulted in a stronger influence of the interruption temperature. A method developed at Institut de Recherche Sidérurgique (IRSID, St. Germain-en-Laye, France) for deducing the Continuous-Cooling-Transformation (CCT) diagrams from the cooling data was adapted to the present apparatus and used successfully to interpret the observed influence of the process parameters.

  19. DEFECTS SIMULATION OF ROLLING STRIP

    OpenAIRE

    Rudolf Mišičko; Tibor Kvačkaj; Martin Vlado; Lucia Gulová; Miloslav Lupták; Jana Bidulská

    2009-01-01

    The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores) without filler (surface defects) and filling by oxides and casting powder (subsurface defects). First phase of hot rolling process have been done by software simulation DEFORM 3D...

  20. Influence of Temperature and Rolling Speed on Twin Roll Cast Strip

    Science.gov (United States)

    Kurz, G.; Bohlen, J.; Stutz, L.; Letzig, D.; Kainer, K. U.

    Reducing vehicle weight and emissions by lightweight design is a major goal of the automotive industry. Magnesium as the lightest structural metal offers a significant weight saving potential compared to steel and aluminum. Cast magnesium components are widely used, e.g. as engine blocks or gear box housings. The application of magnesium sheets is currently hampered by the low formability of magnesium which means that a large number of rolling passes is required to roll a DC cast slab to final gauge sheet. This large number of rolling steps is the main reason for the high cost of magnesium sheets. An alternative, cost-efficient production route for magnesium sheets with improved properties is feedstock production by twin roll casting (TRC). In this paper we report the results of twin roll casting experiments on the magnesium alloy AZ31 (Mg-3Al-lZn-Mn) and discuss the influence of the process on the micro structure and texture of the strips.

  1. Determination of residual stresses in roll compacted titanium strips

    CSIR Research Space (South Africa)

    Mothosi, KL

    2017-01-01

    Full Text Available induced during roll compaction of titanium strips were measured for strips of different densities. The different densities were achieved by rolling two different particle size (100 and 325 mesh) titanium powders varying the roll gap (0.1, 0.3 and 0.5 mm...

  2. Metallurgical analysis of spalled work roll of hot strip mill

    International Nuclear Information System (INIS)

    Khan, M.M.; Khan, M.A.

    1993-01-01

    In this study failure analysis of four work roll of the Hot Strip Mill is carried out. The microstructure is correlated with the chemical composition of shell and roll-life. It was concluded that for the longer service of the roll, cementite, graphite and martensite should be balanced (as per working requirement of the mill). (author)

  3. Vertical Vibration Model for Unsteady Lubrication in Rolls-Strip Interface of Cold Rolling Mills

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    Xu Yang

    2012-01-01

    Full Text Available According to the vertical vibration phenomena existing in cold rolling mills, the unsteady lubrication mechanism in roll gap and its influence to rolling stability was chosen as the case for analysis. On the basis of rolling theory, lubrication and friction theory, and mechanic vibration theory, the vertical vibration model for unsteady lubrication in rolls-strip interface was presented. The Geometry model of roll gap, the unsteady lubrication model of roller-strip working interface, the distribution model of normal rolling stress and friction stress, and the rolling vertical structure model were taken into account. Based on the rolling equipment and process parameters of aluminium mill, the rolling force curve and dynamic response of working roll displacement variation was simulated on Matlab/Simulink platform. A comparison with actual production data shows the validity of this vibration model.

  4. An improved rolled strip pulse forming line.

    Science.gov (United States)

    Li, Song; Qian, Bao-Liang; Yang, Han-Wu; Gao, Jing-Ming; Liu, Zhao-Xi

    2013-06-01

    The rolled strip pulse forming line (RSPFL) has advantages of compactness, portability, and long pulse achievability which could well meet the requirements of industrial application of the pulse power technology. In this paper, an improved RSPFL with an additional insulator between the grounded conductors is investigated numerically and experimentally. Results demonstrate that the jitter on the flat-top of the output voltage waveform is reduced to 3.8% due to the improved structure. Theoretical analysis shows that the electromagnetic coupling between the conductors of the RSPFL strongly influences the output voltage waveform. Therefore, the new structure was designed to minimize the detrimental effect of the electromagnetic coupling. Simulation results show that the electromagnetic coupling can be efficiently reduced in the improved RSPFL. Experimental results illustrate that the improved RSPFL, with dimensions and weight of Φ 290 × 250 mm and 16 kg, when used as a simple pulse forming line, could generate a well shaped quasi-square pulse with output power of hundreds of MW and pulse duration of 250 ns. Importantly, the improved RSPFL was successfully used as a Blumlein pulse forming line, and a 10.8 kV, 260 ns quasi-square pulse was obtained on a 2 Ω dummy load. Experiments show reasonable agreement with numerical analysis.

  5. Mathematical-Artificial Neural Network Hybrid Model to Predict Roll Force during Hot Rolling of Steel

    Science.gov (United States)

    Rath, S.; Sengupta, P. P.; Singh, A. P.; Marik, A. K.; Talukdar, P.

    2013-07-01

    Accurate prediction of roll force during hot strip rolling is essential for model based operation of hot strip mills. Traditionally, mathematical models based on theory of plastic deformation have been used for prediction of roll force. In the last decade, data driven models like artificial neural network have been tried for prediction of roll force. Pure mathematical models have accuracy limitations whereas data driven models have difficulty in convergence when applied to industrial conditions. Hybrid models by integrating the traditional mathematical formulations and data driven methods are being developed in different parts of world. This paper discusses the methodology of development of an innovative hybrid mathematical-artificial neural network model. In mathematical model, the most important factor influencing accuracy is flow stress of steel. Coefficients of standard flow stress equation, calculated by parameter estimation technique, have been used in the model. The hybrid model has been trained and validated with input and output data collected from finishing stands of Hot Strip Mill, Bokaro Steel Plant, India. It has been found that the model accuracy has been improved with use of hybrid model, over the traditional mathematical model.

  6. Thermal stress for all-ceramics rolls used in molten metal to produce stable high quality galvanized steel sheet

    OpenAIRE

    Noda, Nao-Aki; Yamada, Masahiro; Sano, Yoshikazu; Sugiyama, Shigetada; Kobayashi, Shoichi

    2008-01-01

    The zinc coated steel sheet has been mostly used for automobile and other industries because of its high corrosion resistance. This paper deals with the development of new ceramics support roll used for a continuous galvanizing pot to manufacture stable galvanizing steel sheet. Usually stainless steel rolls coated by tungsten carbide are used to support and stabilize the strip in a continuous galvanizing pot, which is filled with molten zinc. However, corrosion and abrasion arise on the roll ...

  7. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    International Nuclear Information System (INIS)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-01-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  8. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    Energy Technology Data Exchange (ETDEWEB)

    Zu, Guoqing, E-mail: gz854@uowmail.edu.au [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zhang, Xiaoming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Wang, Yuqian [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yan, Yi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Li, Chengang; Cao, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Jiang, Zhengyi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

    2017-02-15

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  9. A Coupled Model for Work Roll Thermal Contour with Subsectional Cooling in Aluminum Strip Cold Rolling

    Directory of Open Access Journals (Sweden)

    Shao Jian

    2014-10-01

    Full Text Available Little attention had been given to the evaluation of subsectional cooling control ability under complicated working conditions. In this paper, heat generation was calculated by using finite difference method. Strip hardening, work roll elastic deformation and elastic recovery of strip were taken into account. The mean coefficient of convective heat transfer on work roll surface was simulated by FLUENT. Calculation model had used the alternative finite difference scheme, which improved the model stability and computing speed. The simulation result shows that subsectional cooling control ability is different between different rolling passes. Positive and negative control abilities are roughly the same in the same pass. The increase of rolled length, working pressure of header and friction coefficient has positive effect on subsectional cooling control ability, and the rolling speed is on the contrary. On the beginning of the pass, when work roll surface has not reached the stable temperature, control ability of subsectional cooling is mainly affected by rolled length. The effect of mean coefficient of convective heat transfer and coefficient of friction is linear. When rolling speed is over 500 m/min, control ability of subsectional cooling becomes stable.

  10. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel from...

  11. Coiling Temperature Control Using Temperature Measurement Method for the Hot Rolled Strip in the Water Cooling Banks

    Science.gov (United States)

    Nakagawa, Shigemasa; Tachibana, Hisayoshi; Honda, Tatsuro; Uematsu, Chihiro

    In the hot strip mill, the quality of the strip greatly depends on the cooling process between the last stand in the finishing mill and the coilers. Therefore, it is important to carefully control the coiling temperature to regulate the mechanical properties of the strip. To realize high accuracy of coiling temperature, a new coiling temperature control using temperature measurement method for the hot rolled strip in the water cooling banks has been developed. The features of the new coiling temperature control are as follows: (i) New feedforward control adjusts ON/OFF swiching of cooling headers according to the strip temperature measured in the water cooling banks. (ii) New feedforward control is achieved by dynamic control function. This coiling temperature control has been in operation successfully since 2008 at Kashima Steel Works and improved the accuracy of coiling temperature of high strength steel considerably.

  12. Microstructure, texture and precipitate of grain-oriented 4.5 wt% Si steel by strip casting

    International Nuclear Information System (INIS)

    Lu, Xiang; Xu, Yun-bo; Fang, Feng; Zhang, Yuan-xiang; Wang, Yang; Jiao, Hai-tao; Cao, Guang-ming; Li, Cheng-gang; Yuan, Guo; Wang, Guo-dong

    2016-01-01

    A 0.23 mm grain-oriented 4.5 wt% Si steel sheet was prepared by strip casting, hot rolling, one-stage warm rolling, primary annealing and secondary annealing. A detailed study of microstructure, texture and precipitate was carried out by methods of OM, EBSD, XRD and TEM. It was found that the as-cast strip exhibited equaxied microstructure with random orientation, enabling the fine and homogeneous primary microstructure to be obtained after one-stage warm rolling. After hot rolling, weak Goss texture was observed, which could not act as Goss seed. In contrast, the Goss seed was found to originate within the shear bands in {111}〈112〉 grains during warm rolling. Another finding was that the precipitates was suppressed during strip casting due to the rapid solidification and subsequent cooling rate, and mainly precipitated during hot rolling. After secondary annealing, abnormal Goss grains evolved sufficiently, and showed prominent properties. The B 8 was 1.73 T, which was similar to 1.85 T for grain-oriented 3.0 wt% Si steel, and the core losses were low than the grain-oriented 3.0 wt% Si steel and non-oriented high silicon steel. - Highlights: • Grain-oriented 4.5wt% Si steel was successfully prepared by strip casting. • Goss seeds was originated during the warm rolling instead of hot rolling. • Finely distributed precipitates was obtained by strip casing and hot rolling. • Prominent magnetic properties were shown in comparison with 3.0wt% Si steel.

  13. Microstructure, texture and precipitate of grain-oriented 4.5 wt% Si steel by strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Xiang, E-mail: lx_neu@126.com; Xu, Yun-bo; Fang, Feng; Zhang, Yuan-xiang; Wang, Yang; Jiao, Hai-tao; Cao, Guang-ming; Li, Cheng-gang; Yuan, Guo; Wang, Guo-dong

    2016-04-15

    A 0.23 mm grain-oriented 4.5 wt% Si steel sheet was prepared by strip casting, hot rolling, one-stage warm rolling, primary annealing and secondary annealing. A detailed study of microstructure, texture and precipitate was carried out by methods of OM, EBSD, XRD and TEM. It was found that the as-cast strip exhibited equaxied microstructure with random orientation, enabling the fine and homogeneous primary microstructure to be obtained after one-stage warm rolling. After hot rolling, weak Goss texture was observed, which could not act as Goss seed. In contrast, the Goss seed was found to originate within the shear bands in {111}〈112〉 grains during warm rolling. Another finding was that the precipitates was suppressed during strip casting due to the rapid solidification and subsequent cooling rate, and mainly precipitated during hot rolling. After secondary annealing, abnormal Goss grains evolved sufficiently, and showed prominent properties. The B{sub 8} was 1.73 T, which was similar to 1.85 T for grain-oriented 3.0 wt% Si steel, and the core losses were low than the grain-oriented 3.0 wt% Si steel and non-oriented high silicon steel. - Highlights: • Grain-oriented 4.5wt% Si steel was successfully prepared by strip casting. • Goss seeds was originated during the warm rolling instead of hot rolling. • Finely distributed precipitates was obtained by strip casing and hot rolling. • Prominent magnetic properties were shown in comparison with 3.0wt% Si steel.

  14. Effects of Cold Rolling Reduction and Initial Goss Grains Orientation on Texture Evolution and Magnetic Performance of Ultra-thin Grain-oriented Silicon Steel

    OpenAIRE

    LIANG Rui-yang; YANG Ping; MAO Wei-min

    2017-01-01

    The ultra-thin grain-oriented silicon steel strips with a thickness of 0.06-0.12mm were produced by one-step-rolling methods with different Goss-orientation of grain-oriented silicon steel sheets. The effect of cold rolling reduction and initial Goss-orientation of samples on texture evolution and magnetic performance of ultra-thin grain-oriented silicon steel strips was studied by EBSD. The result shows that with the increase of cold rolling reduction and decrease of strips thickness, the re...

  15. Origin and Propagation of Splits in High-Strength Low-Alloy Strip Steel

    Science.gov (United States)

    Punch, Rachel; Strangwood, Martin; Davis, Claire

    2012-12-01

    A high-strength strip steel (yield strength of ~700 MPa) with a ductile-brittle transition over a wide temperature range shows splits (fissures) on the fracture surfaces in the upper transition region. The steel, hot rolled to strip thicknesses of approximately 10.0 mm and 16.8 mm, had a predominantly fine-grained ferrite microstructure with some coarse grain patches (area percent of 11 pct and 42 pct, respectively). Low-blow Charpy tests were carried out at room temperature, corresponding to the upper transition region for these strips. The low-blow tests resulted in the formation of splits without main crack propagation from the notch; therefore, the energies at which the splits initiated could be determined. Acoustic emission (AE) sensors were used during low-blow Charpy testing of the strip steels and mild steel (where no splits occur); it was found that AE was able to detect signals from the hammer impact, split formation, and ductile deformation. Optical microscopy, scanning electron microscopy (SEM), and X-ray tomography were carried out, which verified the presence of splits and showed that they propagated by transgranular cleavage, preferentially following coarse-grained regions. No significant difference in the number or length of splits between the 10- and 16.8-mm strip was observed, but the 10-mm strip did produce deeper splits during the low-blow Charpy testing. The deeper splits contribute to a lower impact transition temperature for the 10-mm strip material.

  16. Transverse Crack Modeling of Continuously Casted Slabs through Finite Element Method in Roughing Rolling at Wide Strip Mill

    Science.gov (United States)

    Pesin, A.; Salganik, V.; Pustovoytov, D.

    2010-06-01

    In the pipe billet production at the wide strip mills of hot rolling big metal losses are caused by surface defects that affect most parts of the finished strips. The rolling surface defects are referred to the breach of steelmaking technology. Specialists mostly face defects of metal surface such as "scab" and "crack". The only area suffered from these defects is a slab edge. This area has the least surface temperature at the unbending of the continuous-casting machine, and together with deep buckles made by reciprocating motion of the crystallizer it is mostly subjected to transverse cracks that can be up to several millimeters. Each surface defect of the continuously casted slab will further turn into the surface defect of the strip bar. For some grade sets, mostly made of pipe steel grades the amount of strips with these defects can reach up to 60-70%. The area that is mostly prone to these defects is the edge of the strip. The work reveals investigation of the form change peculiarities in the transverse cracks of the continuously casted slab in roughing rolling in the horizontal rollers. The finite element method with software DEFORM 3D V6.1 has been applied in modeling. The work gives a form change mechanism of transverse cracks of slabs in deformation. Further crack growth in rolling is assessed due to Cockroft-Latham criteria.

  17. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-10-12

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-384 and 731-TA-806-808 (Second Review)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from...

  18. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel... are Brazil, Japan, and Russia. (3) The Domestic Like Product is the domestically produced product or...

  19. Adaptive neural network controller for the molten steel level control of strip casting processes

    International Nuclear Information System (INIS)

    Chen, Hung Yi; Huang, Shiuh Jer

    2010-01-01

    The twin-roll strip casting process is a steel-strip production method which combines continuous casting and hot rolling processes. The production line from molten liquid steel to the final steel-strip is shortened and the production cost is reduced significantly as compared to conventional continuous casting. The quality of strip casting process depends on many process parameters, such as molten steel level in the pool, solidification position, and roll gap. Their relationships are complex and the strip casting process has the properties of nonlinear uncertainty and time-varying characteristics. It is difficult to establish an accurate process model for designing a model-based controller to monitor the strip quality. In this paper, a model-free adaptive neural network controller is developed to overcome this problem. The proposed control strategy is based on a neural network structure combined with a sliding-mode control scheme. An adaptive rule is employed to on-line adjust the weights of radial basis functions by using the reaching condition of a specified sliding surface. This surface has the on-line learning ability to respond to the system's nonlinear and time-varying behaviors. Since this model-free controller has a simple control structure and small number of control parameters, it is easy to implement. Simulation results, based on a semi experimental system dynamic model and parameters, are executed to show the control performance of the proposed intelligent controller. In addition, the control performance is compared with that of a traditional Pid controller

  20. Effect of deformation on microstructure and mechanical properties of dual phase steel produced via strip casting simulation

    International Nuclear Information System (INIS)

    Xiong, Z.P.; Kostryzhev, A.G.; Stanford, N.E.; Pereloma, E.V.

    2016-01-01

    The strip casting is a recently appeared technology with a potential to significantly reduce energy consumption in steel production, compared to hot rolling and cold rolling. However, the quantitative dependences of the steel microstructure and mechanical properties on strip casting parameters are unknown and require investigation. In the present work we studied the effects of strain and interrupted cooling temperature on microstructure and mechanical properties in conventional dual phase steel (0.08C–0.81Si–1.47Mn–0.03Al wt%). The strip casting process was simulated using a Gleeble 3500 thermo-mechanical simulator. The steel microstructures were studied using optical, scanning and transmission electron microscopy. Mechanical properties were measured using microhardness and tensile testing. Microstructures consisting of 40–80% polygonal ferrite with remaining martensite, bainite and very small amount of Widmanstätten ferrite were produced. Deformation to 0.17–0.46 strain at 1050 °C refined the prior austenite grain size via static recrystallisation, which led to the acceleration of ferrite formation and the ferrite grain refinement. The yield stress and ultimate tensile strength increased with a decrease in ferrite fraction, while the total elongation decreased. The improvement of mechanical properties via deformation was ascribed to dislocation strengthening and grain boundary strengthening. - Highlights: • A processing route of strip casting was developed to produce dual phase steel. • The mechanical properties were comparable to cold rolled and hot rolled DP steels.

  1. Effect of deformation on microstructure and mechanical properties of dual phase steel produced via strip casting simulation

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Z.P., E-mail: zuileniwota@126.com [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Kostryzhev, A.G. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Stanford, N.E. [Institute of Frontier Materials, Deakin University, Geelong, Victoria 3216 (Australia); Pereloma, E.V. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Electron Microscopy Centre, University of Wollongong, Wollongong, NSW 2519 (Australia)

    2016-01-10

    The strip casting is a recently appeared technology with a potential to significantly reduce energy consumption in steel production, compared to hot rolling and cold rolling. However, the quantitative dependences of the steel microstructure and mechanical properties on strip casting parameters are unknown and require investigation. In the present work we studied the effects of strain and interrupted cooling temperature on microstructure and mechanical properties in conventional dual phase steel (0.08C–0.81Si–1.47Mn–0.03Al wt%). The strip casting process was simulated using a Gleeble 3500 thermo-mechanical simulator. The steel microstructures were studied using optical, scanning and transmission electron microscopy. Mechanical properties were measured using microhardness and tensile testing. Microstructures consisting of 40–80% polygonal ferrite with remaining martensite, bainite and very small amount of Widmanstätten ferrite were produced. Deformation to 0.17–0.46 strain at 1050 °C refined the prior austenite grain size via static recrystallisation, which led to the acceleration of ferrite formation and the ferrite grain refinement. The yield stress and ultimate tensile strength increased with a decrease in ferrite fraction, while the total elongation decreased. The improvement of mechanical properties via deformation was ascribed to dislocation strengthening and grain boundary strengthening. - Highlights: • A processing route of strip casting was developed to produce dual phase steel. • The mechanical properties were comparable to cold rolled and hot rolled DP steels.

  2. Tribological study in roll forming of lean duplex stainless steel sheets

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

    2012-01-01

    are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work....... Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

  3. Magnetoelastic Effect-Based Transmissive Stress Detection for Steel Strips: Theory and Experiment

    Directory of Open Access Journals (Sweden)

    Qingdong Zhang

    2016-08-01

    Full Text Available For the deficiencies of traditional stress detection methods for steel strips in industrial production, this paper proposes a non-contact stress detection scheme based on the magnetoelastic effect. The theoretical model of the transmission-type stress detection is established, in which the output voltage and the tested stress obey a linear relation. Then, a stress detection device is built for the experiment, and Q235 steel under uniaxial tension is tested as an example. The result shows that the output voltage rises linearly with the increase of the tensile stress, consistent with the theoretical prediction. To ensure the accuracy of the stress detection method in actual application, the temperature compensation, magnetic shielding and some other key technologies are investigated to reduce the interference of the external factors, such as environment temperature and surrounding magnetic field. The present research develops the theoretical and experimental foundations for the magnetic stress detection system, which can be used for online non-contact monitoring of strip flatness-related stress (tension distribution or longitudinal residual stress in the steel strip rolling process, the quality evaluation of strip flatness after rolling, the life and safety assessment of metal construction and other industrial production links.

  4. Model Of Relaxation Of Residual Stresses In Hot-Rolled Strips

    Directory of Open Access Journals (Sweden)

    Milenin A.

    2015-09-01

    Full Text Available Residual stresses in hot-rolled strips are of practical importance when the laser cutting of these strip is applied. The factors influencing the residual stresses include the non uniform distribution of elastic-plastic deformations, phase transformation occurring during cooling and stress relaxation during rolling and cooling. The latter factor, despite its significant effect on the residual stress, is scarcely considered in the scientific literature. The goal of the present study was development of a model of residual stresses in hot-rolled strips based on the elastic-plastic material model, taking into account the stress relaxation.

  5. Accumulative Roll Bonding of Aluminum/Stainless Steel Sheets

    Directory of Open Access Journals (Sweden)

    Navid Mohammad Nejad Fard

    2017-06-01

    Full Text Available An Al/Stainless Steel/Al lamellar composite was produced by roll bonding of the starting sheets at 400 °C. Afterward, the roll bonded sheet was cut in half and the accumulative roll bonding (ARB process at room temperature was applied seven times. As a result, the central steel layer fractured and distributed in the Al matrix among different layers introduced by the repetition of roll bonding process. The tensile results showed that the roll bonded sheet has much higher strength and strength to weight ratio compared with the initial aluminum sheet as a result of the presence of continuous steel core. However, poor ductility properties were observed during tensile test, which were ascribed to the increasing deformation resistance and localized thinning of the central stainless steel sheet during the roll bonding process. The ARBed sample exhibited lower strength compared with the roll bonded sheet due to the breakup of stainless steel layer into many small segments. Anyway, an ultrafine grained microstructure with average grain size of 400 nm in the aluminum matrix and 71% strain-induced martensite in the steel segments were detected by the electron backscattered diffraction (EBSD technique, which were found to be responsible for the enhancement of mechanical properties compared with the initial aluminum sheet.

  6. Influence of Composition and Hot Rolling on the Subsurface Microstructure and Bendability of Ultrahigh-Strength Strip

    Science.gov (United States)

    Kaijalainen, Antti Juhani; Liimatainen, Mia; Kesti, Vili; Heikkala, Jouko; Liimatainen, Tommi; Porter, David A.

    2016-08-01

    The effect of subsurface microstructure on the bendability of three 8-mm-thick low-alloyed hot-rolled and direct-quenched ultrahigh-strength strip steels with yield strengths in the range 800 to 1100 MPa has been investigated. Rolling to lower finish rolling temperatures increased austenite pancaking, leading to the formation of ferritic/granular bainitic subsurface microstructures that are softer than the upper bainitic microstructures found with higher finish rolling temperature. In addition, increased austenite pancaking was found to increase the intensities of {112}α and {110}α to {110}α texture components in the surface layers, especially in upper bainitic microstructures. It is shown that the bendability of ultrahigh-strength steels is governed by subsurface hardness and crystallographic texture. Bendability was found to be related to mean microhardness 0.1 to 0.4 mm below the surface, such that excellent bendability was achieved with a relatively soft subsurface layer down to a depth of 0.4 mm, i.e., 5 pct of the sheet thickness. Intense {112}α texture combined with upper bainite containing MA islands in the subsurface region is shown to be detrimental to bendability when the bend axis is perpendicular to the rolling direction probably as a result of geometrical softening combined with high hardness.

  7. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ...] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations On...-quality steel products from Russia would be likely to lead to continuation or recurrence of material... products from Brazil and revocation of the antidumping duty orders on hot-rolled flat-rolled carbon-quality...

  8. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ...-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Countervailing Duty Administrative...-Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty Administrative Review, 75.... See Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

  9. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    Energy Technology Data Exchange (ETDEWEB)

    He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  10. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    International Nuclear Information System (INIS)

    He, Youliang; Hilinski, Erik J.

    2016-01-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  11. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  12. Mechanical Behaviour and Microstructural Characterization of Carbon Steel Samples from Three Selected Steel Rolling Plants

    OpenAIRE

    P. O. Atanda; A. A. Abioye; A. O. Iyiola

    2015-01-01

    The research investigated the mechanical behavior of samples of steel rods obtained from three selected Steel Rolling Companies in South Western part of Nigeria. This was done by carrying out some mechanical tests such as tensile, impact and hardness as well as microstructural examination.Four sets of 16 mm steel rod samples were collected from Tiger steel industries, Phoenix steel and Oxil steel Industies, all located in South West Nigeria, The chemical composition was carried out using a...

  13. Development of a thin steel strip casting process. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Williams, R.S.

    1994-04-01

    This is a comprehensive effort to develop direct strip casting to the point where a pilot scale program for casting carbon steel strip could be initiated. All important aspects of the technology were being investigated, however the program was terminated early due to a change in the business strategy of the primary contractor, Armco Inc. (focus to be directed at specialty steels, not low carbon steel). At termination, the project was on target on all milestones and under budget. Major part was casting of strip at the experiment casting facility. A new caster, capable of producing direct cast strip of up to 12 in. wide in heats of 1000 and 3000 lb, was used. A total of 81 1000-1200 lb heats were cast as well as one test heat of 3000 lb. Most produced strip of from 0.016 to 0.085 in. thick. Process reliability was excellent for short casting times; quality was generally poor from modern hot strip mill standards, but the practices necessary for good surface quality were identified.

  14. Evolution of microstructure, texture and inhibitor along the processing route for grain-oriented electrical steels using strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Yao, Sheng-Jie [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, 264209 (China); Sun, Yu; Gao, Fei; Song, Hong-Yu; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Lei; Geng, Dian-Qiao [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-08-15

    In the present work, a regular grade GO sheet was produced successively by strip casting, hot rolling, normalizing annealing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing, secondary recrystallization annealing and purification. The aim of this paper was to characterize the evolution of microstructure, texture and inhibitor along the new processing route by comprehensive utilization of optical microscopy, X-ray diffraction and transmission electron microscopy. It was found that a fine microstructure with the ferrite grain size range of 7–12 μm could be obtained in the primary recrystallization annealed sheet though a very coarse microstructure was produced in the initial as-cast strip. The main finding was that the “texture memory” effect on Goss texture started on the through-thickness intermediate annealed strip after first cold rolling, which was not similar to the “texture memory” effect on Goss texture starting on the surface layers of the hot rolled strip in the conventional production route. As a result, the origin of Goss nuclei capable of secondary recrystallization lied in the grains already presented in Goss orientation in the intermediate annealed strip after first cold rolling. Another finding was that fine and dispersive inhibitors (mainly AlN) were easy to be produced in the primary recrystallization microstructure due to the initial rapid solidification during strip casting and the subsequent rapid cooling, and the very high temperature reheating usually used before hot rolling in the conventional production route could be avoided. - Highlights: • A regular grade grain-oriented electrical steel was produced. • Evolution of microstructure, texture and inhibitor was characterized. • Origin of Goss nuclei lied in the intermediate annealed strip. • A fine primary recrystallization microstructure could be produced. • Effective inhibitors were easy to be obtained in the new processing route.

  15. Adaptive fuzzy control design for the molten steel level in a strip casting process

    Directory of Open Access Journals (Sweden)

    Y. J. Zhang

    2017-01-01

    Full Text Available This paper studies the adaptive fuzzy control problem of the molten steel level for a class of twin roll strip casting systems. Based on fuzzy logic systems (FLSs and the mean value theorem, a novel adaptive tracking controller with parameter updated laws is effectively designed. It is proved that all the closed-loop signals are uniformly bounded and the system tracking errors can asymptotically converge to zero by using the Lyapunov stability analysis. Simulation results of semi-experimental system dynamic model and parameters are provided to demonstrate the validity of the proposed adaptive fuzzy design approach.

  16. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Science.gov (United States)

    2010-10-19

    ...-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of Antidumping Duty Order AGENCY... certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 67 FR 11093 (March 12, 2002...

  17. Material Properties of High-Speed Steel Rolls

    Directory of Open Access Journals (Sweden)

    Shaohua Wu

    2017-03-01

    Full Text Available Recently, it has been required to improve the material properties of high-speed steel (HSS rolls, because of the low wear resistance and low mechanical properties. To improve them, several new steels have been proposed, which have high wear resistance as well as excellent mechanical properties, e.g., hardness and tensile properties, where additional elements (V, Cr and W were employed. However, their steels may have still technical issues, as the roll surfaces become roughened during the production process. The reason for this problem is found to be affected by the oxidation of the HSS surface. In this work, we have provided the suggestions to make high wear resistance of the HSS rolls

  18. Reduction of Residual Stress for High-Strength Low-Alloy Steel Strip Based on Finite Element Analysis

    Directory of Open Access Journals (Sweden)

    Zengshuai Qiu

    2018-01-01

    Full Text Available Intensive cooling technology is widely utilized in the production of high-strength hot-rolled steel strip. However, intensive cooling at high cooling rate may cause stress heterogeneity on a steel strip, which further generates great residual stress and influences steel strip shape. In this study, a three-dimensional finite element (FE model of high-strength low-alloy steel strip on the run-out table coupled with heat transfer, phase transformation, and strain/stress is developed by ABAQUS software. To enhance modeling precision, several experiments are conducted, such as uniaxial tensile test at multiple temperatures, dynamic continuous cooling transformation, and scanning electron microscopy, to determine the material properties and boundary conditions of the FE model. Four new models are established based on this model to reduce the residual stress of strip by modifying the initial and boundary conditions. Results show that reducing the initial transverse temperature difference is the most effective in reducing residual stress, followed by sparse cooling, edge masking, and posterior cooling.

  19. New steels now in use for automotive rolling element bearings

    Energy Technology Data Exchange (ETDEWEB)

    Tsushima, Noriyuki; Maeda, Kikuo; Nakashima, Hirokazu [NTN Corp., Kuwana (Japan). Bearing Engineering R and D Center; Kashimura, Hiroshi [NTN Corp., Iwata (Japan). Automotive Products Engineering Dept.

    1998-12-31

    With the development of clean steels, the influence of retained austenite on the rolling contact fatigue (RCF) life has changed. Under clean oil lubrication, the favorable influence of retained austenite disappeared, Utilizing th is phenomenon, a long life material for high temperature was developed with the use of the element Si which improves the heat resistance of steel. With the continuous casting becoming common steel making process, alloying elements should better be minimized because they cause segregation. From this point of view, a medium carbon through hardening steel which has competing RCF life with SUJ2 was developed. Under debris contaminated lubrication, retained austenite has ever favorable effect on RCF life. For these reasons, surface modification is important. Long life bearings under debris contaminated lubrication were developed by carbonitriding a through hardening steel or a carburizing steel, respectively.

  20. 78 FR 31577 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan

    Science.gov (United States)

    2013-05-24

    ...)] Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan Determination On the basis of the... reason of imports from Japan of diffusion-annealed, nickel-plated flat-rolled steel products, provided... diffusion-annealed, nickel-plated flat-rolled steel products from Japan. Accordingly, effective March 27...

  1. Rolling Bearing Steels - A Technical and Historical Perspective

    Science.gov (United States)

    Zaretsky, Erwin V.

    2012-01-01

    Starting about 1920 it becomes easier to track the growth of bearing materials technology. Until 1955, with few exceptions, comparatively little progress was made in this area. AISI 52100 and some carburizing grades (AISI 4320, AISI 9310) were adequate for most applications. The catalyst to quantum advances in high-performance rolling-element bearing steels was the advent of the aircraft gas turbine engine. With improved bearing manufacturing and steel processing together with advanced lubrication technology, the potential improvements in bearing life can be as much as 80 times that attainable in the late 1950s or as much as 400 times that attainable in 1940. This paper summarizes the chemical, metallurgical and physical aspects of bearing steels and their effect on rolling bearing life and reliability. The single most important variable that has significantly increased bearing life and reliability is vacuum processing of bearing steel. Differences between through hardened, case carburized and corrosion resistant steels are discussed. The interrelation of alloy elements and carbides and their effect on bearing life are presented. An equation relating bearing life, steel hardness and temperature is given. Life factors for various steels are suggested and discussed. A relation between compressive residual stress and bearing life is presented. The effects of retained austenite and grain size are discussed.

  2. Distribution of arsenic on micro-interfaces in a kind of Cr, Nb and Ti microalloyed low carbon steel produced by a compact strip production process

    International Nuclear Information System (INIS)

    Zhu, Y.Z.; Li, J.C.; Liang, D.M.; Liu, P.

    2011-01-01

    Highlights: → We evaluate the effect of Ti, V and Nb on grain boundary segregation of arsenic in steel. → Arsenic segregates strongly on grain boundary at the base-metal/scale interface. → Arsenic segregates on subgrain boundaries in the hot rolled steel strip. - Abstract: Distribution of arsenic on micro-interfaces in the Cr, Nb and Ti microalloyed low carbon steel strip was investigated by SEM, TEM and EDS in a compact strip production (CSP) and a following reheating processes. It is discovered that, in the CSP processes, the arsenic content within grains at the half thickness of the strip was a little higher than that at the grain boundaries, which was attributed to a quicker occupying of vacancies by carbon, Nb and Ti atoms on grain boundaries. However, arsenic segregated strongly on grain boundaries at the interface between the base metal and the oxide scale, where it had a maximum arsenic content of 2.93 wt.%. The strongly segregation of arsenic on grain boundaries at the interface between the base metal and the oxide scale may lead to difficulties in the subsequent production galvanized sheet with the hot rolled CSP strip that contains arsenic. When the hot rolled strip (CSP) was reheated to 1100 deg. C, held for half an hour, arsenic segregated strongly on subgrain boundaries for the availability of more vacancies caused by the solid solution of alloy carbonitrides.

  3. Effect of microalloying elements on the structure and properties of low-carbon and ultralow-carbon cold-rolled steels

    Science.gov (United States)

    Girina, O. A.; Fonshtein, N. M.; Storozheva, L. M.

    1994-03-01

    Cold-rolled steels used for the forged components of automobiles should exhibit high, partly mutually-exclusive properties: high forgeability with desirably high strength, resistance to aging combined with hardenability at temperatures for drying paint coatings, etc. Satisfaction of these requirements is provided to a considerable degree by microalloying. The final mechanical properties of cold-rolled steel depend on such structural parameters of hot-rolled strip as texture, the amount of dissolved C and N atoms in α-solid solution, and ferrite grain size. With constant hot rolling production schedules these structural parameters are governed by steel composition, in particular by the type of microalloying. In this work the effect is considered for dispersed microalloying elements, i.e., phosphorus, boron, titanium, and nïobium, on the final mechanical properties of low- and ultralow-carbon steels.

  4. 75 FR 77828 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-12-14

    ...-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit for Final Results of...-Rolled Carbon Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty... administrative review of the countervailing duty order on certain hot-rolled flat-rolled carbon- quality steel...

  5. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ... the final determination of the investigation of hot- rolled steel from Brazil, the Department... Final Determination of Sales at Less Than Fair Value; Certain Hot-Rolled Flat-Rolled Carbon Quality..., with excellent surface quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus...

  6. Research and Development Trend of Shape Control for Cold Rolling Strip

    Science.gov (United States)

    Wang, Dong-Cheng; Liu, Hong-Min; Liu, Jun

    2017-09-01

    Shape is an important quality index of cold rolling strip. Up to now, many problems in the shape control domain have not been solved satisfactorily, and a review on the research progress in the shape control domain can help to seek new breakthrough directions. In the past 10 years, researches and applications of shape control models, shape control means, shape detection technology, and shape control system have achieved significant progress. In the aspect of shape control models, the researches in the past improve the accuracy, speed and robustness of the models. The intelligentization of shape control models should be strengthened in the future. In the aspect of the shape control means, the researches in the past focus on the roll optimization, mill type selection, process optimization, local strip shape control, edge drop control, and so on. In the future, more attention should be paid to the coordination control of both strip shape and other quality indexes, and the refinement of control objective should be strengthened. In the aspects of shape detection technology and shape control system, some new types of shape detection meters and shape control systems are developed and have successfully industrial applications. In the future, the standardization of shape detection technology and shape control system should be promoted to solve the problem of compatibility. In general, the four expected development trends of shape control for cold rolling strip in the future are intelligentization, coordination, refinement, and standardization. The proposed research provides new breakthrough directions for improving shape quality.

  7. Multilayer Steel Materials Deformation Resistance and Roll Force Measurement

    Directory of Open Access Journals (Sweden)

    A. G. Kolesnikov

    2014-01-01

    Full Text Available To create new types of cars, raise their reliability, gain operational life, and decrease in metal consumption of products it is necessary to improve mechanical, physical, and also special properties of the constructional materials applied in mechanical engineering. Presently, there are intensive researches and developments under way to create materials with ultrafine-grained structure (the sizes of grains in their crystal lattice make less than 1 micron in one of the measurements.BMSTU developed a manufacturing technology of multilayer steel sheets with steady ultrafine-grained structure based on the multiple hot rolling of billet as a composition consisting of the alternating metal sheets. A principled condition for implementation of such technology is existence of different crystallographic modifications in the adjoining sheets of the composition at specified temperature of rolling.Power parameters of rolling are important technical characteristics of the process. Usually, to determine a deformation resistance value when rolling the diverse multilayer materials, is used the actual resistance value averaging in relation to the components of the composition. The aim of this work is a comparative analysis of known calculated dependences with experimental data when rolling the 100-layer samples. Objects of research were the 100-layer compositions based on the alternating layers of steel 08H18N10 and U8.Experimental samples represented the vacuumized capsules with height, width, and length of 53 mm x 53 mm x 200 mm, respectively, in which there were the 100-layer packs from sheets, each of 0.5 mm, based on the composition of steels (U8+08H18N10. Rolling was made on the double-high mill with rolls of 160 mm in diameter during 19 passes to the thickness of 7 mm with the speed of 0,1 m/s. Relative sinking in each pass was accepted to be equal 10±2,5%. Rolling forces were measured by the strain-gauging method using the measuring cells, located under

  8. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    International Nuclear Information System (INIS)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-01-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved

  9. Direct strip casting of steel - historical perspective and future direction

    International Nuclear Information System (INIS)

    Manohar, P.A.; Hunter, A.; Ferry, M.

    2000-01-01

    The commercialisation of direct strip casting (DSC) of steel represents the realisation of a dream cherished by engineers for over one hundred and fifty years. The story of the global competition for DSC of steel, that has ingredients of romanticism of chasing of a dream, adventure and intrigue, is being played out across continents over dozens of decades with an interplay of setbacks and successes. At this stage, DSC is set to make a profound impact on the steelmaking landscape. This paper reviews the important milestones in this compelling story, presents the current status and then gazes into the crystal ball in an attempt to predict which turn the story may take in the near future. The constraints and critical challenges for the successful commercialisation of DSC are highlighted. Recent results are discussed relating the production process to quality control and properties of unalloyed, low carbon strip-cast steels. future metallurgical challenges include a better understanding of solidification mechanism during high-speed casting and secondary processing variables affecting the final microstructure of austenitic grains

  10. Preliminary experimental investigation on induction voltage adder based on rolled strip pulse forming line

    International Nuclear Information System (INIS)

    Meng Zhipeng; Qian Baoliang; Yang Hanwu; Yang Shi; Li Song

    2011-01-01

    A technical solution for high power pulse generator which is based on both induction voltage adder (IVA) and rolled strip line is introduced. The induction cell is designed for a 10-stage IVA, its equivalent circuit is obtained and corresponding simulation research is carried out. To study the response characteristics of the induction cell, a rolled strip pulse forming line with an impedance of 3 Ω and pulse duration of 230 ns is fabricated as the voltage drive source. Experimental investigations on both the single induction cell and 4-stage IVA are carried out. The results show that the cell has good response characteristics. The current efficiency of the 4-stage IVA can reach about 80%, and the output voltage is about 4 times the magnitude of the input. In the repetitive condition, the sequence of 87 pulses at the frequency of about 5 Hz is obtained, which are well repeatable. (authors)

  11. Optimization of the process of steel strip perforation and nickel platting for the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strip

    Directory of Open Access Journals (Sweden)

    Petrović Aleksandra B.

    2009-01-01

    Full Text Available In the production of pocket type electrodes for Ni-Cd batteries perforation of proper steel strips and then nickel platting of perforated steel strips were made. In the nickel platting process, the organic solvent, trichloroethylene, has previously been used for cleaning. Due to the carcinogenic nature of trichloroethylene and the many operations previously required during cleaning, it was considered to do cleaning of perforated steel strips without use of the mentioned organic solvent. In the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strips, the tests of perforation of steel strips with use of oils of different viscosity were made. It was shown that there was no dysfunction during the work of the perforation plants, meaning there was no additional heating of the strips, deterring of the steel filings, nor excessive wearing of the perforation apparatus. The perforation percent was the same irrelevant of the viscosity of the used oil. Before being perforated using the oils with different viscosity, the nickel platting steel strips were cleaned in different degreasers (based on NaOH as well as on KOH. It was shown that efficient cleaning without the use of trichloroethylene is possible with the use of oil with smaller viscosity in the perforated steel strips process and the degreaser based on KOH in the cleaning process, before nickel platting. It also appeared that the alkali degreaser based on KOH was more efficient, bath corrections were made less often and the working period of the baths was longer, which all in summary means less quantity of chemicals needed for degreasing of perforated steel strips.

  12. Effect of the cold-rolling parameters and the yield strength of the strip material on the friction stresses in a deformation zone

    Science.gov (United States)

    Garber, E. A.; Yagudin, I. V.; Ermilov, V. V.; Traino, A. I.

    2009-10-01

    The reliability of the methods of determining the friction coefficient is analyzed, since the friction stresses in the deformation zone during cold rolling significantly affect the quality of cold-rolled sheets and the energy consumption. The well-known experimental data and empirical dependences are shown to contradict each other, and the statistical assurance of these dependences is absent. A database on the interrelated technological and energy-force parameters of a five-stand cold-rolling mill, which includes a wide range of steel grades and strip sizes and shapes, is analyzed. Regression analysis is used to obtain a statistically reliable regression dependence of the friction coefficient in the deformation zone on the most significant technological parameters. The application of this dependence decreases the error of energy-force calculations by more than two times.

  13. Adhesiveness of cold rolled steels for car body parts

    Directory of Open Access Journals (Sweden)

    Kleiner Marques Marra

    2007-09-01

    Full Text Available The aim of this work was to evaluate the adhesiveness of uncoated and zinc-electrogalvanized steel sheets used in the automotive industry. Three types of adhesives, one acrylic and two epoxy resins, were employed to join low carbon cold rolled steels, one uncoated and another electrogalvanized, both previously degreased or chemically pickled. Mechanical strength of the joints was evaluated by the T-peel and tensile strength tests. Steel grade, surface condition and heating below the cure temperatures did not influence the joints' mechanical strength. However, their shear strength decreased drastically as the test temperature increased. The exposure of the joints to an atmosphere with 90% relative humidity at 40 °C caused reduction of their shear strength. Epoxy adhesives showed higher mechanical strength, but exhibited higher degradation by humidity.

  14. A Microstructure Evolution Model for Hot Rolling of a Mo-TRIP Steel

    Science.gov (United States)

    Liu, Dongsheng; Fazeli, F.; Militzer, M.; Poole, W. J.

    2007-04-01

    A comprehensive study of microstructure evolution for a Mo-TRIP (transformation-induced-plasticity) steel under hot strip rolling conditions has been conducted. This investigation includes austenite grain growth during reheating, deformation behavior, and static recrystallization kinetics of austenite as well as the effect of cooling rate and austenite conditioning on the continuous cooling transformation (CCT) behavior. The physically based Kocks Mecking model has been employed to describe the deformation behavior of austenite, while the Johnson Mehl Avrami Kolmogorov (JMAK) approach has been used to predict static recrystallization, and an empirical equation has been formulated for the recrystallized austenite grain size. Ferrite transformation start is described by a model considering early growth of corner nucleated ferrite. The fraction of ferrite transformed from austenite during continuous cooling is predicted by the semiempirical JMAK approach in combination with Scheil’s equation of additivity. The effect of carbon enrichment on ferrite transformation kinetics is explicitly included in the model. In addition, a phenomenological model for the bainite formation has been proposed. Martensite transformation start is described by an empirical equation taking into account carbon enrichment of remaining austenite. Finally, the entire hot strip rolling and controlled cooling process have been simulated by hot torsion tests, and the optimum coiling temperatures for the formation of TRIP microstructures have been determined.

  15. 75 FR 32160 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-06-07

    ...-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit for Preliminary Results of...-quality steel products from Brazil. See Agreement Suspending the Countervailing Duty Investigation on Hot... duty order on certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Initiation...

  16. AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Alan W. Camb; Prof. Anthony Rollett

    2001-08-31

    To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

  17. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-15

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  18. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    Science.gov (United States)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  19. Effects of rolling process parameters on the mechanical properties of hot-rolled St60Mn steel

    Directory of Open Access Journals (Sweden)

    Peter U. Nwachukwu

    2017-06-01

    It was concluded that increasing the rolling strain rate from 6.02851 × 103s-' to 6.10388 × 103s-', using % total deformations of 99% and finish rolling temperature of 958 °C enhanced the mechanical properties of St60Mn steel.

  20. Microstructures and Mechanical Properties of 7Mn Steel Manufactured by Different Rolling Processes

    Directory of Open Access Journals (Sweden)

    Bin Hu

    2017-11-01

    Full Text Available We investigated both the microstructures and tensile properties of 7Mn steel, which was either hot-rolled, warm-rolled or cold-rolled before intercritical annealing at 700 °C for 5 h. It can be concluded that the warm-rolled and annealed microstructures are a kind of mixture of hot rolled and cold rolled ones. They are composed of ferrite and retained austenite, the latter having a wide size distribution and two types of morphologies: equiaxed and lamellar. These retained austenite grains are expected to transform to martensite in a more sustainable way—the warm-rolled and annealed steel exhibits the best combination of ultimate tensile strength and total elongation among the three studied steels and a shorter yield point elongation than the cold-rolled one.

  1. Microstructural research on hot strips of low carbon steel produced by a compact strip production line under different thermal histories

    International Nuclear Information System (INIS)

    Yu Hao; Chen Qixiang; Kang Yonglin; Sun Yi

    2005-01-01

    Coupons with the same composition and thickness (4.0 mm nominal gauge) obtained from hot strips of low carbon steel underwent a series of investigations to analyze the microstructural characteristics and mechanisms responsible for their differences in mechanical properties. Two different industrial technologies were adopted, although the strips used in this research were produced on the same Compact Strip Production (CSP) line. One of the strips was produced with a routine γ→α CSP thermal history, but the other with a γ→α→γ* conventional thermal history. The only difference between them was that one technology had a α→γ* thermal history. Different specimens of both types of strips were prepared for metallographic observation, tensile tests, electron back-scattered diffraction tests and positron annihilation technique tests. Experimental results showed that the differences in mechanical properties could be ascribed to dissimilarities not only in the grain size and textural components but also in dislocation density

  2. Analytical Study on Inherent Properties of a Unidirectional Vibrating Steel Strip Partially Immersed in Fluid

    Directory of Open Access Journals (Sweden)

    J. Li

    2013-01-01

    Full Text Available The theory of singuarity functions is introduced to present an analytical approach for the natural properties of a unidirectional vibrating steel strip with two opposite edges simply supported and other two free, partially submerged in fluid and under tension. The velocity potential and Bernoulli's equation are used to describe the fluid pressure acting on the steel strip. The effect of fluid on vibrations of the strip may be equivalent to added mass of the strip. The math formula of added mass can be obtained from kinematic boundary conditions of the strip-fluid interfaces. Singularity functions are adopted to solve problems of the strip with discontinuous characteristics. By applying Laplace transforms, analytical solutions for inherent properties of the vibrating steel strip in contact with fluid are finally acquired. An example is given to illustrate that the proposed method matches the numerical solution using the finite element method (FEM very closely. The results show that fluid has strong effect on natural frequencies and mode shapes of vibrating steel strips partially dipped into a liquid. The influences such as tension, the submergence depth, the position of strip in the container and the dimension of the container on the dynamic behavior of the strip are also investigated. Moreover, the presented method can also be used to study vertical or angled plates with discontinuous characteristics as well as different types of pressure fields around.

  3. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  4. Numerical Simulation of the Fluid Flow, Heat Transfer, and Solidification During the Twin-Roll Continuous Casting of Steel and Aluminum

    Science.gov (United States)

    Xu, Mianguang; Zhu, Miaoyong

    2016-02-01

    The commercialization of aluminum twin-roll casting was realized in the early 1950s, while it is still a dream for engineers to produce steel strip by this process. In the present paper, a two-dimensional mathematical model is employed to study the fluid flow, heat transfer, and solidification during the twin-roll casting for both steel and aluminum. The turbulent flow in the pool is examined using the Lam and Bremhorst low-Reynolds-number turbulence model. In order to facilitate the comparison and analysis, a new transformed coordinate system ( r, φ) is established. Characteristics of the momentum boundary layer and the solidification front are described. Reasons of the formation of the wedge-shaped zone near the surface of rotating roll are given. In the transformed coordinate system ( r, φ), the effect of the centrifugal force induced by the rotating roll is presented using the velocity component in the r direction and the pressure gradient in the r direction. At last, the evaluation of the solidified shell in the pool is analyzed. The results show that the twin-roll casting is a roll-rotating-driven process. The variation of the thickness of the momentum boundary layer can be divided into three stages and its thickness is very uniform at the last stage. Near the roll surface, there exists a wedge-shaped zone induced by the near-roll-surface shear flow that washes the mushy zone front, which increases the depth of the liquid pool and decreases the length of the rolling region. The rotating roll gives rise to the stirring effect to the pool region and the metal is moving away from the roll surface in the positive radial velocity region, and the effect of the centrifugal force becomes weak in the lower part of the pool. At the solidification front, the non-dimensional effective heat transfer coefficient distribution in steel twin-roll casting is larger than that in aluminum twin-roll casting. Considering that the turbulence level is determined by the flow

  5. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    Science.gov (United States)

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Psteel-making and steel-rolling workshops.

  6. Properties, microstructure and texture evolution of cold rolled Cu strips under electropulsing treatment

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, R.F.; Liu, J.N. [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Tang, G.Y., E-mail: tanggy@mail.tsinghua.edu.cn [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Shi, S.Q.; Fu, M.W. [Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Electropulsing treatment affects the properties and microstructures of Cu strips. Black-Right-Pointing-Pointer The frequency of twin reaches the maximum at 400 Hz. Black-Right-Pointing-Pointer Electropulsing treatment strengthens P{l_brace}0 1 1{r_brace}<1 2 2{sup Macron }> orientation. - Abstract: The effect of electropulsing treatment (EPT) on properties, microstructures and texture of the cold-rolled Cu strips is investigated by electron back scattered diffraction (EBSD). The results show that the elongation of Cu strips increases while the Vickers hardness and electrical resistivity drop with the increase of the frequency of electropulsing excluding 600 Hz. The grain size increased with increasing the frequency of electropulsing. The frequency of coincident site lattice (CSL) and twin reach the maximum using the EPT of 400 Hz. In addition, the change of microstructure induced by EPT strengthens P{l_brace}0 1 1{r_brace}<1 2 2{sup Macron }> orientation and weakens S{l_brace}1 2 3{r_brace}<6 3 4{sup Macron }> and Bs{l_brace}1 1 0{r_brace}<1 1{sup Macron} 2> texture component content. The twin formation and crystallization mechanism of the cold deformed Cu under electropulsing are proposed.

  7. The Effects of Finish Rolling Temperature and Niobium Microalloying on the Microstructure and Properties of a Direct Quenched High-Strength Steel

    Directory of Open Access Journals (Sweden)

    Kaijalainen A.

    2017-06-01

    Full Text Available This paper comprehends the effects of finish rolling temperature (FRT and Nb-microalloying on the microstructural evolution and resultant properties of a low carbon direct quenched steel in the yield strength category of ≥900 MPa. Results indicate that a decrease in FRT close to Ar3 temperature significantly influenced the microstructure following phase transformation, especially at the subsurface (~50-400 μm of the rolled strip. On decreasing the FRT, the subsurface microstructure revealed a fine mixture of ferrite and bainite obviously as a result of strain-induced transformation, whereas the structure at the centreline remained essentially martensitic. Further, Nb-microalloying promoted the formation of ferrite and bainite even at higher FRTs, thus influencing the mechanical properties. The microstructures of the hot-rolled strips were further corroborated with the aid of CCT diagrams.

  8. 78 FR 14270 - Stainless Steel Sheet and Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings

    Science.gov (United States)

    2013-03-05

    ... Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings AGENCY: Import Administration... (NAFTA) binational dispute settlement panels. DATES: Effective Date: March 5, 2013. FOR FURTHER... stainless steel sheet and strip in coils from Mexico (SSSS from Mexico). See Stainless Steel Sheet and Strip...

  9. Numerical simulation of the roll levelling of third generation fortiform 1050 steel using a nonlinear combined hardening material model

    Science.gov (United States)

    Galdos, L.; Saenz de Argandoña, E.; Mendiguren, J.; Silvestre, E.

    2017-09-01

    The roll levelling is a flattening process used to remove the residual stresses and imperfections of metal strips by means of plastic deformations. During the process, the metal sheet is subjected to cyclic tension-compression deformations leading to a flat product. The process is especially important to avoid final geometrical errors when coils are cold formed or when thick plates are cut by laser. In the last years, and due to the appearance of high strength materials such as Ultra High Strength Steels, machine design engineers are demanding reliable tools for the dimensioning of the levelling facilities. Like in other metal forming fields, finite element analysis seems to be the most widely used solution to understand the occurring phenomena and to calculate the processing loads. In this paper, the roll levelling process of the third generation Fortiform 1050 steel is numerically analysed. The process has been studied using the MSC MARC software and two different material laws. A pure isotropic hardening law has been used and set as the baseline study. In the second part, tension-compression tests have been carried out to analyse the cyclic behaviour of the steel. With the obtained data, a new material model using a combined isotropic-kinematic hardening formulation has been fitted. Finally, the influence of the material model in the numerical results has been analysed by comparing a pure isotropic model and the later combined mixed hardening model.

  10. 78 FR 40428 - Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of Antidumping Duty...

    Science.gov (United States)

    2013-07-05

    ... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of... administrative review of the antidumping duty order on certain hot- rolled carbon steel flat products (hot rolled... Act of 1930, as amended, and 19 CFR 351.213(d)(4). Dated: June 27, 2013 Christian Marsh, Deputy...

  11. Statistical research using the multiple regression analysis in areas of the cast hipereutectoid steel rolls manufacturing

    Science.gov (United States)

    Kiss, I.; Alexa, V.; Serban, S.; Rackov, M.; Čavić, M.

    2018-01-01

    The cast hipereutectoid steel (usually named Adamite) is a roll manufacturing destined material, having mechanical, chemical properties and Carbon [C] content of which stands between steelandiron, along–withitsalloyelements such as Nickel [Ni], Chrome [Cr], Molybdenum [Mo] and/or other alloy elements. Adamite Rolls are basically alloy steel rolls (a kind of high carbon steel) having hardness ranging from 40 to 55 degrees Shore C, with Carbon [C] percentage ranging from 1.35% until to 2% (usually between 1.2˜2.3%), the extra Carbon [C] and the special alloying element giving an extra wear resistance and strength. First of all the Adamite roll’s prominent feature is the small variation in hardness of the working surface, and has a good abrasion resistance and bite performance. This paper reviews key aspects of roll material properties and presents an analysis of the influences of chemical composition upon the mechanical properties (hardness) of the cast hipereutectoid steel rolls (Adamite). Using the multiple regression analysis (the double and triple regression equations), some mathematical correlations between the cast hipereutectoid steel rolls’ chemical composition and the obtained hardness are presented. In this work several results and evidence obtained by actual experiments are presented. Thus, several variation boundaries for the chemical composition of cast hipereutectoid steel rolls, in view the obtaining the proper values of the hardness, are revealed. For the multiple regression equations, correlation coefficients and graphical representations the software Matlab was used.

  12. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Robles, J.A., E-mail: jsandoval.uanl@yahoo.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Salas Zamarripa, A.; Guerrero Mata, M.P. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Cabrera, J. [Universitat Politècnica de Catalunya, Departament de Ciència dels Materials I Enginyeria Metal-lúrgica, Av. Diagonal 647, Barcelona 08028 (Spain)

    2017-05-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%. The first rolling schedule was performed in the austenitic (γ-Fe) region for the steel with a 0.5 wt% of silicon content, while the 1.0 wt% silicon steel was rolled in the two-phase (α+γ) region. Steels with higher silicon content were rolled in the ferritic (α-Fe) region. The second rolling schedule was performed in the α-Fe region. Samples of each stage were analyzed by means of Electron Backscatter Diffraction (EBSD). Findings showed that the texture was random and heterogeneous in all samples after 60% of rolling reduction, which is due to the low deformation applied during rolling. After the second rolling program, localized deformation and substructured grains near to surface were observed in all samples. The Goss {110}<001>texture-component was found in the 0.5 and 1.0 wt.-%silicon steels. This is due to the thermomechanical conditions and the corresponding hot band microstructure obtained after the first program. Moreover, the α<110>//RD and the γ <111>//ND fiber components of the texture presented a considerable increment as the silicon content increases. Future research to be published soon will be related to the texture evolution during the cold-work rolling process. - Highlights: • We analyze six silicon steel experimental grades alloys trough the rolling process. • Material was subjected to a hot deformation process in the α-γ region. • No recrystalization was observed during-after the rolling schedules. • Rise of the magnetic texture components

  13. 77 FR 69790 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Results...

    Science.gov (United States)

    2012-11-21

    ... steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''). The period of...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... Products from the People's Republic of China, 66 FR 59561 (November 29, 2001), remains dispositive. Final...

  14. A study of segregation mechanism in centrifugal cast high speed steel rolls

    International Nuclear Information System (INIS)

    Fu Hanguang; Xiao Qiang; Xing Jiandong

    2008-01-01

    Segregation influences the microstructure and performance of high speed steel (HSS) roll. The main reason why segregation occurs in centrifugal cast HSS roll is that atom clusters are formed in HSS melt and such atom clusters have different densities. The high-density atom clusters move to the outer periphery and the low-density atom clusters move to the inner periphery of the roll under centrifugal force. Changing the movement law of atom clusters in the centrifugal force field and increasing the solidification rate of HSS melt can lighten the segregation in HSS roll and improve its performance

  15. Strip Steel Surface Defects Recognition Based on SOCP Optimized Multiple Kernel RVM

    Directory of Open Access Journals (Sweden)

    Hou Jingzhong

    2018-01-01

    Full Text Available Strip steel surface defect recognition is a pattern recognition problem with wide applications. Previous works on strip surface defect recognition mainly focus on feature selection and dimension reduction. There are also approaches on real-time systems that mainly exploit the autocorrection within some given picture. However, the instances cannot be used in practical applications because of a bad recognition rate and low efficiency. In this paper, we study the intelligent algorithm of strip steel surface defect recognition, where the goal is to improve the accuracy and save running time. This problem is very important in various applications, especially the process testing of steel manufacturing. We propose an approach called the second-order cone programming (SOCP optimized multiple kernel relevance vector machine (MKRVM, which can recognize strip surface defects much better than other methods. The method includes the model parameter estimation, training, and optimization of the model based on SOCP and the classification test. We compare our approach with existing methods on strip surface defect recognition. The results demonstrate that our proposed approach can improve the recognition accuracy and reduce the time costs of the strip surface defect.

  16. 76 FR 31938 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of 2009...

    Science.gov (United States)

    2011-06-02

    ... the File from Christopher Hargett, International Trade Compliance Analyst, through Melissa Skinner... Skinner, Office Director, concerning ``Certain Hot-Rolled Carbon Steel Flat Products from India: Customs...

  17. Materials design of high nitrogen manganese austenitic stainless TWIP steels for strip casting

    OpenAIRE

    Mosecker, Linda

    2016-01-01

    High nitrogen manganese austenitic stainless TWIP steels achieve attractive mechanical properties and excellent strain hardening behavior. However, high nitrogen steel melting methods are generally associated with high pressures to enhance the nitrogen solubility in the melt. Thin strip casting offers an attractive option that not only shortens the process route but also allows the alloying with nitrogen at atmospheric pressure. In the present work, the materials design of austenitic Fe-Cr-Mn...

  18. Force prediction in cold rolling mills by polynomial methods

    Directory of Open Access Journals (Sweden)

    Nicu ROMAN

    2007-12-01

    Full Text Available A method for steel and aluminium strip thickness control is provided including a new technique for predictive rolling force estimation method by statistic model based on polynomial techniques.

  19. Experiment and simulation analysis of roll-bonded Q235 steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, G.; Huang, Q.; Zhou, C.; Zhang, Z.; Ma, L.; Wang, X.

    2016-10-01

    Heavy-gauge Q235 steel plate was roll bonded, and the process was simulated using MARC software. Ultrasonic testing results revealed the presence of cracks and lamination defects in an 80-mm clad steel sheet, especially at the head and tail of the steel plate. There were non-uniform ferrite + pearlite microstructures and unbound areas at a bond interface. Through scanning electron microscopy analysis, long cracks and additional inclusions in the cracks were observed at the interface. A fracture analysis revealed non-uniform inclusions that pervaded the interface. Moreover, MARC simulations demonstrated that there was little equivalent strain at the centre of the slab during the first rolling pass. The equivalent centre increased to 0.5 by the fourth rolling pass. Prior to the final pass, the equivalent strain was not consistent across the thickness direction, preventing bonding interfaces from forming consistent deformation and decreasing the residual stress. The initial rolling reduction rate should not be very small (e.g. 5%) as it is averse to the coordination of rolling deformation. Such rolling processes are averse to the rolling bond. (Author)

  20. Practical measurement of silicon in low alloy steels by differential pulse stripping voltammetry

    International Nuclear Information System (INIS)

    Rahier, A.; Lunardi, S.; Triki, C.

    2005-01-01

    A sensitive differential pulse anodic stripping voltammetry has been adapted to allow the determination of Si in low-alloy steels using a hanging mercury drop electrode. The method has been qualified using certified ASTM standards and is now running in routine. The present report describes the experimental details, thereby allowing the reader to carry out the measurements precisely. (author)

  1. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    International Nuclear Information System (INIS)

    Yasuyama, Masanori; Ogawa, Kazuhiro; Taka, Takao; Nakasuji, Kazuyuki; Nakao, Yoshikuni; Nishimoto, Kazutoshi.

    1996-01-01

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  2. A study of mechanical properties of high manganese steels after different rolling conditions

    Directory of Open Access Journals (Sweden)

    M. Jabłońska

    2015-10-01

    Full Text Available In the paper, two grades of high-manganese steels with aluminum after a thermos - mechanical treatment were studied. Steel grades with an austenitic - ferritic structure with various contents of carbon, manganese and aluminum were selected for the studies. The main goal of the work was to define the most preferable parameters of heat treatment, rolling finish temperature and cooling rate in order to obtain the most favorable strength - ductility relation for the examined steels. The structural analysis was carried out using optical microscopy techniques. The evaluation of strength properties was carried out based on the results of static tensile test of steel sheets.

  3. ADVANTAGES OF RAPID METHOD FOR DETERMINING SCALE MASS AND DECARBURIZED LAYER OF ROLLED COIL STEEL

    Directory of Open Access Journals (Sweden)

    E. V. Parusov

    2016-08-01

    Full Text Available Purpose. To determine the universal empirical relationships that allow for operational calculation of scale mass and decarbonized layer depth based on the parameters of the technological process for rolled coil steel production. Methodology. The research is carried out on the industrial batches of the rolled steel of SAE 1006 and SAE 1065 grades. Scale removability was determined in accordance with the procedure of «Bekaert» company by the specifi-cations: GA-03-16, GA-03-18, GS-03-02, GS-06-01. The depth of decarbonized layer was identified in accordance with GOST 1763-68 (M method. Findings. Analysis of experimental data allowed us to determine the rational temperature of coil formation of the investigated steel grades, which provide the best possible removal of scale from the metal surface, a minimal amount of scale, as well as compliance of the metal surface color with the require-ments of European consumers. Originality. The work allowed establishing correlation of the basic quality indicators of the rolled coil high carbon steel (scale mass, depth of decarbonized layer and inter-laminar distance in pearlite with one of the main parameters (coil formation temperature of the deformation and heat treatment mode. The re-sulting regression equations, without metallographic analysis, can be used to determine, with a minimum error, the quantitative values of the total scale mass, depth of decarbonized layer and the average inter-lamellar distance in pearlite of the rolled coil high carbon steel. Practical value. Based on the specifications of «Bekaert» company (GA-03-16, GA-03-18, GS-03-02 and GS-06-01 the method of testing descaling by mechanical means from the surface of the rolled coil steel of low- and high-carbon steel grades was developed and approved in the environment of PJSC «ArcelorMittal Kryvyi Rih». The work resulted in development of the rapid method for determination of total and remaining scale mass on the rolled coil steel

  4. Soil Contamination with Heavy Metals around Jinja Steel Rolling Mills in Jinja Municipality, Uganda

    Directory of Open Access Journals (Sweden)

    Noel Namuhani

    2015-01-01

    Conclusions. The concentration levels of heavy metals around the steel rolling mills did not appear to be of serious concern, except for copper and cadmium, which showed moderate pollution and moderate to strong pollution, respectively. All heavy metals were within the limits of the United States Environmental Protection Agency (USEPA residential soil standards and the Dutch intervention soil standards. Overall, soils around the Jinja steel rolling mills were slightly polluted with heavy metals, and measures therefore need to be taken to prevent further soil contamination with heavy metals.

  5. Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

    International Nuclear Information System (INIS)

    Gracio, J. J.; Vincze, G.; Panigrahi, B. B.; Kim, H. J.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

    2010-01-01

    Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0 deg. , 45 deg. and 135 deg. with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45 deg. shear tests.

  6. Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

    Science.gov (United States)

    Gracio, J. J.; Kim, H. J.; Vincze, G.; Panigrahi, B. B.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

    2010-06-01

    Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0°, 45° and 135° with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45° shear tests.

  7. Texture studies of cold rolled steel, Cu and Ni by neutron diffraction

    International Nuclear Information System (INIS)

    Cernik, M.; Neov, D.; Lukas, P.; Mikula, P.

    1999-01-01

    Complete text of publication follows. Texture investigations are presented of some polycrystalline materials subjected to cold rolling process. Using neutron diffraction the textures of rolled steel, Cu and electrolytic Ni having the cubic BCC of FCC lattices were studied. On the basis of pole figures of Fe(110), Fe(200), Fe(112), Cu(111), Cu(200), Cu(220) and Ni(111), Ni(200), Ni(220), ODFs (Orientation Distribution Function) fully describing the texture of individual samples could be determined [1,2]. It has been observed that cold rolling significantly changes the texture and a complete anisotropy of the original material. The specific method of cold working - cold rolling - creates in the rolled material a fibre structure with α and γ fibres. The texture investigations were parallely done also by means of X-ray diffraction and the obtained bulk and surface texture information, respectively, was compared. (author)

  8. Microtexture analysis of cold-rolled and annealed twinning-induced plasticity steel

    International Nuclear Information System (INIS)

    Gazder, Azdiar A.; Saleh, Ahmed A.; Pereloma, Elena V.

    2011-01-01

    The microtexture evolution of cold-rolled and isochronally annealed Fe-24Mn-3Al-2Si-1Ni-0.06C twinning-induced plasticity steel is investigated by electron back-scattering diffraction. Novel deconstruction techniques are applied to cold-rolled and partially recrystallized maps. The formation of cold-rolling texture via composite slip/twin deformation pattern is corroborated by the relatively random spatial distribution of twinned and untwinned grains. Whereas the orientations of the newly nucleated grains are similar to the deformation texture, orientation-dependent, stored energy and second-order twinning contribute to the end-recrystallization texture.

  9. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Directory of Open Access Journals (Sweden)

    Flávia Vieira Braga

    2016-01-01

    Full Text Available The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD. As a result of this work, it has been established, within the restrictions of a Steckel mill rolling schedule, which thermomechanical conditions mostly favor SRX.

  10. 78 FR 11901 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of...

    Science.gov (United States)

    2013-02-20

    ...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of Commission... the antidumping duty orders on hot-rolled steel products from China, India, Indonesia, Taiwan... Commission found that the respondent interested party group response with respect to China, India, Indonesia...

  11. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Science.gov (United States)

    2013-07-05

    ... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of... administrative review of the ] countervailing duty order on certain hot-rolled carbon steel flat products (``hot...)(4). Dated: June 27, 2013. Christian Marsh, Deputy Assistant Secretary for Antidumping and...

  12. Using CCT Diagrams to Optimize the Composition of an As-Rolled Dual-Phase Steel

    Science.gov (United States)

    Coldren, A. Phillip; Eldis, George T.

    1980-03-01

    A continuous-cooling transformation (CCT) diagram study was conducted for the purpose of optimizing the composition of a Mn-Si-Cr-Mo as-rolled dual-phase (ARDP) steel. The individual effects of chromium, molybdenum, and silicon on the allowable cooling rates were determined. On the basis of the CCT diagram study and other available information, an optimum composition was selected. Data from recent mill trials at three steel companies, involving steels with compositions in or near the newly recommended range, are presented and compared with earlier mill trial data. The comparison shows that the optimized composition is highly effective in making the steel's properties more uniform and reproducible in the as-rolled condition.

  13. Modelization of three-layered polymer coated steel-strip ironing process using a neural network

    Science.gov (United States)

    Sellés, M. A.; Schmid, S. R.; Sánchez-Caballero, S.; Seguí, V. J.; Reig, M. J.; Pla, R.

    2012-04-01

    An alternative to the traditional can manufacturing process is to use plastic laminated rolled steels as base stocks. This material consist of pre-heated steel coils that are sandwiched between one or two sheets of polymer. The heated sheets are then immediately quenched, which yields a strong bond between the layers. Such polymer-coated steels were investigated by Jaworski [1,2] and Sellés [3], and found to be suitable for ironing with carefully controlled conditions. A novel multi-layer polymer coated steel has been developed for container applications. This material presents an interesting extension to previous research on polymer laminated steel in ironing, and offers several advantages over the previous material (Sellés [3]). This document shows a modelization for the ironing process (the most crucial step in can manufacturing) done by using a neural network

  14. Semi-industrial simulation of hot rolling and controlled cooling of Mn-Al TRIP steel sheets

    OpenAIRE

    A. Grajcar; P. Skrzypczyk; D. Woźniak; S. Kołodziej

    2013-01-01

    Purpose: The aim of the work is a semi-industrial physical simulation of thermomechanical rolling and controlled cooling of advanced high-strength steels with increased Mn and Al content.Design/methodology/approach: Four steels of various Mn and Nb concentration were thermomechanically rolled in 3 and 5 passes using a modern LPS line for physical simulation of hot rolling at a semi-industrial scale. The hot deformation course is fully automated as well as controlled cooling applied directly a...

  15. 75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-09

    ... no changes in the margin calculations. Therefore, the final results do not differ from the preliminary results. The final weighted-average dumping margin for the reviewed firms are listed below in the...), and (5) razor blade steel. Razor blade steel is a flat-rolled product of stainless steel, not further...

  16. Online Surface Defect Identification of Cold Rolled Strips Based on Local Binary Pattern and Extreme Learning Machine

    Directory of Open Access Journals (Sweden)

    Yang Liu

    2018-03-01

    Full Text Available In the production of cold-rolled strip, the strip surface may suffer from various defects which need to be detected and identified using an online inspection system. The system is equipped with high-speed and high-resolution cameras to acquire images from the moving strip surface. Features are then extracted from the images and are used as inputs of a pre-trained classifier to identify the type of defect. New types of defect often appear in production. At this point the pre-trained classifier needs to be quickly retrained and deployed in seconds to meet the requirement of the online identification of all defects in the environment of a continuous production line. Therefore, the method for extracting the image features and the training for the classification model should be automated and fast enough, normally within seconds. This paper presents our findings in investigating the computational and classification performance of various feature extraction methods and classification models for the strip surface defect identification. The methods include Scale Invariant Feature Transform (SIFT, Speeded Up Robust Features (SURF and Local Binary Patterns (LBP. The classifiers we have assessed include Back Propagation (BP neural network, Support Vector Machine (SVM and Extreme Learning Machine (ELM. By comparing various combinations of different feature extraction and classification methods, our experiments show that the hybrid method of LBP for feature extraction and ELM for defect classification results in less training and identification time with higher classification accuracy, which satisfied online real-time identification.

  17. Multi objective Taguchi optimization approach for resistance spot welding of cold rolled TWIP steel sheets

    Science.gov (United States)

    Tutar, Mumin; Aydin, Hakan; Bayram, Ali

    2017-08-01

    Formability and energy absorption capability of a steel sheet are highly desirable properties in manufacturing components for automotive applications. TWinning Induced Plastisity (TWIP) steels are, new generation high Mn alloyed steels, attractive for the automotive industry due to its outstanding elongation (%40-45) and tensile strength (~1000MPa). So, TWIP steels provide excellent formability and energy absorption capability. Another required property from the steel sheets is suitability for manufacturing methods such as welding. The use of the steel sheets in the automotive applications inevitably involves welding. Considering that there are 3000-5000 welded spots on a vehicle, it can be interpreted that one of the most important manufacturing method is Resistance Spot Welding (RSW) for the automotive industry. In this study; firstly, TWIP steel sheet were cold rolled to 15% reduction in thickness. Then, the cold rolled TWIP steel sheets were welded with RSW method. The welding parameters (welding current, welding time and electrode force) were optimized for maximizing the peak tensile shear load and minimizing the indentation of the joints using a Taguchi L9 orthogonal array. The effect of welding parameters was also evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results.

  18. Effects by the microstructure after hot and cold rolling on the texture and grain size after final annealing of ferritic non-oriented FeSi electrical steel

    Science.gov (United States)

    Schneider, J.; Stöcker, A.; Franke, A.; Kawalla, R.

    2018-04-01

    The magnetic properties of fully processed non-oriented FeSi electrical steel are characterized by their magnetization behavior and specific magnetic losses. The magnetic properties are determined by the texture and microstructure. Less gamma fiber intensity and a high intensity of preferable texture components, especially cube fiber texture, are desirable to obtain an excellent magnetizing behavior. Furthermore, large grain sizes are necessary to reach low values of the specific magnetic losses. The fabrication route of the fully processed non-oriented electrical steels comprises a heavy cold rolling of the hot rolled material before final annealing. To fulfill the requirements on large grain size for low loss materials, grain growth, which appears after complete recrystallization, plays an important role. In this paper we will analyze the influence of different microstructures of the hot strip and the resulting microstructure after cold rolling on the appearance of recrystallization and grain growth after final annealing. The evolution of texture reflects the present ongoing softening processes: recovery, recrystallization and finally grain growth at the given annealing conditions. It will be shown that the image of texture at recrystallization is remarkable different from the texture at grain growth. Substantially grain growth is obtained at lower annealing temperatures for an optimum microstructure of the hot rolled material.

  19. Properties of hot-rolled sheets from ferritic steel with increased strength

    Science.gov (United States)

    Perlovich, Yu.; Isaenkova, M.; Dobrokhotov, P.; Stolbov, S.; Bannykh, O.; Bannykh, I.; Antsyferova, M.

    2017-10-01

    Sheets from ferritic steel 3 mm thick with increased strength after thermal hardening were studied by use of various X-ray methods and mechanical testing. Rolling of steel was carried out at 1100°C with rather great reductions per pass, so that plastic deformation of metal spread by the significant distance from the surface. The texture of sheet proved to have two sharply different layers: the inner layer of ˜40% thick with the usual rolling texture of BCC metals and the external layer with the rolling texture of FCC metals. At that, within the intermediate layer the texture is weakened. Texture formation within the external layer is conditioned by the process of dynamical deformation ageing: interstitial impurities from atmosphere block dislocations, prevent from their slip and at increased temperatures promote their collective climb. As a result, the direction of lattice rotation as well as the final rolling texture change. Due to texture layering, by impact testing of the sheet the plane of crack propagation must be changed when this crack reaches the inner layer, and then an additional energy for its further movement is required. Thermal hardening of the sheet retains the type of rolling texture, though results in some its scattering, but at the same time the breaking point of steel grows twice owing to formation of intermetallic particles.

  20. Analysis of bearing steel exposed to rolling contact fatigue

    DEFF Research Database (Denmark)

    Hansen, K. T.; Fæster, Søren; Natarajan, Anand

    2017-01-01

    The objective of this work is to characterize fatigue damage in roller bearings under conditions of high load and slippage. A test rig constructed for rolling contact fatigue tests of rings is described, and test results are presented for rings taken from two spherical roller bearings...

  1. Evaluation of the mechanical properties after thermal treatment of a structural hot rolled multiphase steel

    Directory of Open Access Journals (Sweden)

    Asensio-Lozano, J.

    2007-12-01

    Full Text Available The present paper corresponds to the experimental study conducted on a hot rolled (HR multiphase (MP steel, in which hardness, tensile and toughness properties were measured after the application of a series of subcritical and intercritical heat treatments (HT to the hot rolled stock. The aforementioned values were compared to the corresponding ones in the as-rolled state and after normalizing. The microstructure in the longitudinal plane of the strip was analyzed by light optical microscopy in the as-rolled state and in the HT samples. Longitudinal (L and transverse (T tensile and toughness specimens were cut to characterize every condition studied. Toughness properties were evaluated by means of Charpy V-notch tests conducted at 20 °C, 0 °C, –20 °C, –40 °C, –60 °C and –80 °C . It was observed that the yield stress increased with the increase in the heat treatment temperature in the subcritical range, while the tensile strength decreased slightly over the same range of temperatures. Uniform and total elongation only showed a slight improvement when the treatment was conducted at 620 °C and 700 °C, while the best toughness response corresponded to the sample treated at 500 °C for operating temperatures comprised between –40 °C and room temperature (RT.

    El presente estudio corresponde al trabajo experimental desarrollado en un acero multifase laminado en caliente, en el que se evaluaron las propiedades de dureza, tracción y tenacidad a impacto, tras realizar tratamientos térmicos subcríticos e intercríticos al material laminado en caliente. Los valores precedentes se comparan con el material de partida laminado en caliente y tras tratamiento de normalizado. Se analiza la microestructura en microscopía óptica de reflexión, en el plano longitudinal tanto en el estado laminado como en las muestras tratadas térmicamente. Se estudiaron los comportamientos longitudinales y transversales en tracción y frente a impacto

  2. Interfacial fatigue stress in PVD TiN coated tool steels under rolling contact fatigue conditions

    NARCIS (Netherlands)

    Carvalho, N.J.M.; Huis in ’t Veld, A.J.; Hosson, J.Th. De

    1998-01-01

    Titanium–nitrogen (TiN) films were Physical Vapour Deposited (PVD) on tool steel substrates with different hardness and surface roughness, in a Bai 640R unit using a triode ion plating (e-gun) with a high plasma density. The coated substrates were submitted to a rolling contact fatigue test

  3. 77 FR 66078 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine...

    Science.gov (United States)

    2012-11-01

    ... Ukraine; Institution of Five-Year Reviews Concerning the Countervailing Duty Orders on Hot-Rolled Steel... China, India, Indonesia, Taiwan, Thailand, and Ukraine AGENCY: United States International Trade..., Thailand, and Ukraine would be likely to lead to continuation or recurrence of material injury. Pursuant to...

  4. 78 FR 24435 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine

    Science.gov (United States)

    2013-04-25

    ... Ukraine Scheduling of full five-year reviews concerning the countervailing duty orders on hot-rolled steel... China, India, Indonesia, Taiwan, Thailand, and Ukraine. AGENCY: United States International Trade..., India, Indonesia, Taiwan, Thailand, and Ukraine would be likely to lead to continuation or recurrence of...

  5. Analysis of the strengthening mechanisms in pipeline steels as a function of the hot rolling parameters

    Energy Technology Data Exchange (ETDEWEB)

    Carretero Olalla, V., E-mail: Victor.carretero@ugent.be [Ghent University, Department of Materials Science and Engineering, Technologiepark 903, Zwijnaarde, B-9052 Gent (Belgium); Bliznuk, V., E-mail: vitaliy.bliznuk@ugent.be [Ghent University, Department of Materials Science and Engineering, Technologiepark 903, Zwijnaarde, B-9052 Gent (Belgium); Sanchez, N., E-mail: nuria.sanchezmourino@arcelormittal.com [ArcelorMittal Global R and D Gent, OCAS NV Pres. J.F. Kennedylaan 3, BE-9060 Zelzate (Belgium); Thibaux, P., E-mail: philippe.thibaux@arcelormittal.com [ArcelorMittal Global R and D Gent, OCAS NV Pres. J.F. Kennedylaan 3, BE-9060 Zelzate (Belgium); Kestens, L.A.I., E-mail: leo.kestens@ugent.be [Ghent University, Department of Materials Science and Engineering, Technologiepark 903, Zwijnaarde, B-9052 Gent (Belgium); Delft University of Technology, Department of Materials Science and Engineering, Mekelweg 2, 2628 CD Delft (Netherlands); Petrov, R.H., E-mail: Roumen.Petrov@ugent.be [Ghent University, Department of Materials Science and Engineering, Technologiepark 903, Zwijnaarde, B-9052 Gent (Belgium); Delft University of Technology, Department of Materials Science and Engineering, Mekelweg 2, 2628 CD Delft (Netherlands)

    2014-05-01

    The yield strength of different pipeline steel grades, rolled under four different conditions, was correlated with calculated strengthening contributions. Slabs with the same composition were rolled under identical roughing conditions but varied finish rolling temperature (FRT). Two cooling routes, consisting of accelerated water cooling condition (ACC) followed by slow cooling in an oven to simulate coiling and air cooling were applied after the last rolling pass. The microstructures obtained after each thermo mechanical controlled process (TMCP) schedule, were characterized using Transmission Electron Microscopy (TEM), Inductively Coupled Plasma Mass Spectrometry (ICP-MS) and Electron backscatter diffraction (EBSD). The mechanical properties of the plates were determined by means of tensile tests and Charpy V-notch impact test. It was confirmed that a combination of fast cooling rate and low finish rolling temperature produces higher strength than the slow cooling rate and high finish rolling temperature. Contributions to the strengthening arising from the various microstructural features like solid solution strengthening, grain size, dislocation density and precipitation hardening, were analyzed using Taylor, Hall–Petch and Ashby–Orowan approaches. The root of the sum of the squares method was applied to link the experimental with the model-predicted strength. It is believed that this approach provides a better understanding of the effect of TMCP parameters on the microstructure and strengthening mechanisms in pipeline steels.

  6. Magnetic non-destructive evaluation of hardening of cold rolled reactor pressure vessel steel

    Science.gov (United States)

    Wang, Xuejiao; Qiang, Wenjiang; Shu, Guogang

    2017-08-01

    Non-destructive test (NDT) of reactor pressure vessel (RPV) steel is urgently required due to the life extension program of nuclear power plant. Here magnetic NDT of cold rolled RPV steel is studied. The strength, hardness and coercivity increase with the increasing deformation, and a good linear correlation between the increment of coercivity, hardness and yield strength is found, which may be helpful to develop magnetic NDT of degradation of RPV steel. It is also found that besides dislocation density, the distribution of dislocations may affect coercivity as well.

  7. Characterization on carbide of a novel steel for cold work roll during solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Gao, Y.K. [Institute of Aeronautical Materials, Beijing 100095 (China); Ren, X.J. [School of Engineering, Liverpool John Moores University, Liverpool L3 3AF (United Kingdom); Yang, Q.X., E-mail: qxyang@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  8. Influence of different kinds of rolling on the crystallographic texture and magnetic induction of a NOG 3 wt% Si steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva, J.M.; Baêta Júnior, E.S.; Moraes, N.R.D.C.; Botelho, R.A. [Department of Mechanical and Materials Engineering, Military Institute of Engineering (IME), Praça General Tibúrcio, 80,Urca, Rio de Janeiro/RJ (Brazil); Felix, R.A.C. [Scientific Instrumentation and Mechanical Technology Laboratory, Brazilian Center for Physics Research (CBPF), Rua Dr. Xavier Sigaud, 150-Urca, Rio de Janeiro-RJ (Brazil); Brandao, L., E-mail: brandao@ime.eb.br [Department of Mechanical and Materials Engineering, Military Institute of Engineering (IME), Praça General Tibúrcio, 80,Urca, Rio de Janeiro/RJ (Brazil)

    2017-01-01

    The purpose of this work was to study the influence of different kinds of rolling on the magnetic properties of NOG steel, an electric steel widely used in electrical motors. These properties are highly correlated with the crystallographic texture of the material, which can be changed by rolling. Three kinds of rolling were examined: conventional rolling, cross-rolling and asymmetrical rolling. The crystallographic texture was determined by X-ray diffraction and the magnetic properties were calculated from a theoretical model that related the magnetic induction to crystallographic texture through the anisotropy energy. The results show that cross-rolling yields higher values of magnetic induction than the other processes. - Highlights: • The B{sub 50} of NOG steels was evaluated via texture for different rolling processes. • On comparison to all processes used, the cross-rolling led to highest average B{sub 50}. • Cross-rolling enhances Goss and γ-fiber after annealing. • The better B{sub 50} values were obtained for symmetrical and cross-rolling processes. • For asymmetric rolling process, cylinder diameter ratio changed slightly the texture.

  9. Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

    2017-05-01

    In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

  10. Numerical and experimental study on multi-pass laser bending of AH36 steel strips

    Science.gov (United States)

    Fetene, Besufekad N.; Kumar, Vikash; Dixit, Uday S.; Echempati, Raghu

    2018-02-01

    Laser bending is a process of bending of plates, small sized sheets, strips and tubes, in which a moving or stationary laser beam heats the workpiece to achieve the desired curvature due to thermal stresses. Researchers studied the effects of different process parameters related to the laser source, material and workpiece geometry on laser bending of metal sheets. The studies are focused on large sized sheets. The workpiece geometry parameters like sheet thickness, length and width also affect the bend angle considerably. In this work, the effects of width and thickness on multi-pass laser bending of AH36 steel strips were studied experimentally and numerically. Finite element model using ABAQUS® was developed to investigate the size effect on the prediction of the bend angle. Microhardness and flexure tests showed an increase in the flexural strength as well as microhardness in the scanned zone. The microstructures of the bent strips also supported the physical observations.

  11. Fracture of Rolled Homogeneous Steel Armor (Nucleation Threshold Stress).

    Science.gov (United States)

    1980-01-01

    November 1976. (AD #BO16015L) 9R. F. Benck and J. L. Robitaille, "Teneile Strees -Strain Curves--IIl, Rolled Homogeneous Armor at a Strain Rate of 0.42 s...unloading at void interfaces must either be treated independently or be reduced to negligible effects. The approach used was to try to render the...nucleation can be interpreted in several ways . For example, a stable nucleus could quite naturally be envisioned as a cracked inclusion. Here

  12. 75 FR 81214 - Stainless Steel Sheet and Strip in Coils From Italy: Preliminary Results of the Full Second Five...

    Science.gov (United States)

    2010-12-27

    ...-cobalt alloy stainless strip is also excluded from the scope of the order. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the remainder of... degrees Celsius and displays a creep rupture limit of 4 kilograms per square millimeter at 1000 degrees...

  13. 75 FR 62104 - Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and...

    Science.gov (United States)

    2010-10-07

    ... iron-chromium-cobalt alloy stainless strip is also excluded from the scope of the orders. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the... a melting point of 1390 degrees Celsius and displays a creep rupture limit of 4 kilograms per square...

  14. 75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

    Science.gov (United States)

    2010-12-27

    ... iron-chromium-cobalt alloy stainless strip is also excluded from the scope of the order. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the... melting point of 1390 degrees Celsius and displays a creep rupture limit of 4 kilograms per square...

  15. Advanced hot rolling strategies for IF and TRIP steels

    NARCIS (Netherlands)

    Elsner, A.

    2005-01-01

    Steel producers are forced to reduce the production cost on the one hand and increase the performances of the products on the other hand, to maintain or even increase their market share. A likely method to save on production costs is to cut down the rather long production chain for conventional cold

  16. Secondary recrystallization behavior in a twin-roll cast grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-04-15

    The microstructure and texture evolution along the processing was investigated with a particular focus on the secondary recrystallization behavior in a 0.23 mm-thick twin-roll cast grain-oriented electrical steel. A striking feature is that Goss orientation originated during twin-roll casting as a result of shear deformation and it was further enhanced during hot rolling and normalizing. After primary recrystallization annealing, a homogeneous microstructure associated with a sharp γ-fiber texture was produced. During secondary recrystallization annealing, the γ-fiber texture was first strengthened and weakened with increasing temperature prior to the onset of secondary recrystallization. Goss grains always exhibited more 20–45° misoriented boundaries than the matrix. The matrix was quite stable during secondary recrystallization with the aid of dense inhibitors. Finally, a complete secondary recrystallization microstructure consisting of large Goss grains was produced. The grain boundary characteristics distribution indicated that the high energy model was responsible for the abnormal growth of Goss grains under the present conditions. - Highlights: • A 0.23 mm twin-roll cast grain-oriented silicon steel sheet was produced. • Goss orientation originated during twin-roll casting. • Secondary recrystallization behavior was briefly investigated. • γ-fiber texture was enhanced prior to the onset of secondary recrystallization. • A complete secondary recrystallization microstructure was produced.

  17. Optimization of Cold Rolling and Subsequent Annealing Treatment on Mechanical Properties of TWIP Steel

    Science.gov (United States)

    Zamani, D.; Golshan, A.; Dini, G.; Ismarrubie, Z. N.; Azmah Hanim, M. A.; Sajuri, Z.

    2017-08-01

    This research work studied the effect of cold rolling reduction and subsequent annealing temperature on the microstructural evolution and the mechanical properties of Fe-32Mn-4Si-2Al twinning-induced plasticity steel plates. For this, uniaxial tensile tests were carried out for three cold rolling reductions (50, 65 and 80%) and subsequent annealing treatment at 550-750 °C for 1.8 ks. The results were discussed in terms of the yield strength, ultimate tensile strength and total elongation and its dependence on the introduced microstructure. Regression analysis was used to develop the mathematical models of the mechanical properties. Moreover, analysis of variance was employed to verify the precision of the mathematical models. Finally, desirability function was used as an effective optimization approach for multi-objective optimization of the cold rolling reduction and annealing temperature. It is considerable that there is no research attempting to find optimum mechanical properties of the steels using this approach. The results indicated that applying large cold rolling reduction (upper than 75%) and subsequent annealing treatment in the recovery region and also the application of large cold rolling reduction and the subsequent annealing treatment in the lower limit of partial recrystallization region were effective methods to obtain an excellent combination of mechanical properties.

  18. Proposal for the award of a contract for the supply of austenitic steel strips for non-magnetic laminations of the LHC superconducting dipole magnets

    CERN Document Server

    1999-01-01

    This document concerns the award of a contract for the supply of 2 400 tonnes of cold-rolled austenitic steel strips for non-magnetic laminations of the cold mass of the LHC superconducting dipole magnets. Following a market survey carried out among 32 firms in fourteen Member States and two firms in Japan, a call for tenders (IT-2617/LHC/LHC) was sent on 3 June 1999 to three firms in two Member States and two firms in Japan. The Council agreed to the Management?s proposal to invite Japanese industry to participate, where appropriate, in calls for tenders for supplies for the LHC Project (CERN/CC/2110). By the closing date, CERN had received four tenders. The Finance Committee is invited to approve the negotiation of a contract with the firm KAWASAKI STEEL (JP), the lowest bidder complying with the technical specification, for the supply of 2 400 tonnes of cold-rolled austenitic steel for non-magnetic laminations of the cold mass of the LHC superconducting dipole magnets for a total amount of 1 277 856 000 Ja...

  19. Structure and properties of a steel-based multilayer material produced by hot pack rolling

    Science.gov (United States)

    Tabatchikova, T. I.; Plokhikh, A. I.; Yakovlev, I. L.; Klyueva, S. Yu.

    2013-07-01

    The structure of a multilayer metal material (MMM) produced from the U8 and 08Kh18N10 steels by the pack-rolling method has been studied using metallography and transmission electron microscopy. It has been found that two process cycles end in the formation of a laminated structure, which is characterized by structural and chemical inhomogeneity due to diffusion and relaxation processes. It is shown that, during pack rolling, an ultradispersed structure is formed in the layers; this structure is a mixture of ferrite, martensite, and austenite that consist of elements of submicrocrystalline, nanocrystalline, and microtwinned structures.

  20. Improvement of recrystallization texture and magnetic property in non-oriented silicon steel by asymmetric rolling

    International Nuclear Information System (INIS)

    Sha, Y.H.; Zhang, F.; Zhou, S.C.; Pei, W.; Zuo, L.

    2008-01-01

    Asymmetric rolling (ASR) with different circumferential speed between working rollers was applied in cold rolling process of non-oriented silicon steel, and the effects of ASR on recrystallization texture and magnetic properties after final annealing were investigated. ASR can improve the recrystallization texture by an obvious enhancement of η fiber ( -parallel RD), resulting in a decrease of iron loss and an increase of magnetic induction. The application of ASR in first pass, last pass or all passes was more efficient compared with ASR in both first and last passes

  1. Evolution of Oxide Inclusions in Si-Mn Killed Steels During Hot-Rolling Process

    Science.gov (United States)

    Yang, Wen; Guo, Changbo; Zhang, Lifeng; Ling, Haitao; Li, Chao

    2017-10-01

    The evolution of oxide inclusions in Si-Mn killed steels refined by slags of different basicity during a four-pass industrial hot-rolling process was investigated using an automated microscopy system. High-basicity refining slag induced the formation of CaO- and Al2O3-containing inclusions, while refining slag with 0.8 basicity induced dominant inclusions of SiO2 and MnO-SiO2. CaO-SiO2-Al2O3 inclusions mainly formed endogenously during solidification and cooling of Ca-containing steels, where Ca originated from slag-steel reactions. However, the larger-sized higher-CaO inclusions originated from slag entrainment. Different inclusions presented different hot-rolling behaviors. The inclusion composition changed by deformation and new phase formation. The dominant oxide types were unchanged under refinement by low-basicity slag; however, they changed under refinement with high-basicity slag. The deformation index of inclusions decreased with increasing accumulated reduction (AR) of the steel. The difference in deformation index between different inclusion types was the largest in the first rolling stage and decreased in subsequent stages. SiO2-CaO and SiO2-MnO-CaO inclusions had larger deformation indices during hot rolling but smaller indices in the last two stages. High-basicity slag increased inclusion complexity; from the perspective of cold-drawing performance, low-basicity refining slag is better for the industrial production of tire-cord steels.

  2. Micro Surface Defect Detection Method for Silicon Steel Strip Based on Saliency Convex Active Contour Model

    Directory of Open Access Journals (Sweden)

    Kechen Song

    2013-01-01

    Full Text Available Accurate detection of surface defect is an indispensable section in steel surface inspection system. In order to detect the micro surface defect of silicon steel strip, a new detection method based on saliency convex active contour model is proposed. In the proposed method, visual saliency extraction is employed to suppress the clutter background for the purpose of highlighting the potential objects. The extracted saliency map is then exploited as a feature, which is fused into a convex energy minimization function of local-based active contour. Meanwhile, a numerical minimization algorithm is introduced to separate the micro surface defects from cluttered background. Experimental results demonstrate that the proposed method presents good performance for detecting micro surface defects including spot-defect and steel-pit-defect. Even in the cluttered background, the proposed method detects almost all of the microdefects without any false objects.

  3. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels.

    Science.gov (United States)

    Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

    2016-11-25

    In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  4. Effect Of Heat Treatment On The Corrosion Resistance Of Aluminized Steel Strips

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2015-09-01

    Full Text Available The paper presents the results of corrosion resistance of heat treated aluminized steel strips. Products coated by Al-10Si alloy are used among others in a manufacturing process of welded pipes as the elements of the car exhaust systems, working in high temperatures and different environments (eg. wet, salty. The strips and tubes high performance requirements are applied to stability, thickness and roughness of Al-Si coating, adhesion and corrosion resistance. Tubes working in elements of exhaust systems in a wide range of temperatures are exposed to the effects of many aggressive factors, such as salty snow mud. It was therefore decided to carry out research on the impact of corrosion on the environmental influence on heat treated aluminized steel strips. The heat treatment was carried out temperatures in the range 250-700°C for 30, 180, 1440 minutes. Then the coatings was subjected to cyclic impact of snow mud. Total duration of treatment was 12 months and it was divided into three stages of four months and at the end of each stage was made the assessment of factor of corrosion. The results are presented in the form of macroscopic, microscopic (using a scanning electron microscope observations and the degree and type of rusty coating.

  5. 75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin for the reviewed firm is listed below in the section entitled... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  6. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-01-13

    .... Based on our analysis of the comments received, we have made changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  7. Evaluation of factors affecting the edge formability of two hot rolled multiphase steels

    Science.gov (United States)

    Mukherjee, Monideepa; Tiwari, Sumit; Bhattacharya, Basudev

    2018-02-01

    In this study, the effect of various factors on the hole expansion ratio and hence on the edge formability of two hot rolled multiphase steels, one with a ferrite-martensite microstructure and the other with a ferrite-bainite microstructure, was investigated through systematic microstructural and mechanical characterization. The study revealed that the microstructure of the steels, which determines their strain hardening capacity and fracture resistance, is the principal factor controlling edge formability. The influence of other factors such as tensile strength, ductility, anisotropy, and thickness, though present, are secondary. A critical evaluation of the available empirical models for hole expansion ratio prediction is also presented.

  8. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  9. Studying a multilayer material based on stainless steels and produced by hot pack rolling

    Science.gov (United States)

    Tabatchikova, T. I.; Yakovleva, I. L.; Plokhikh, A. I.; Del'gado Reina, S. Yu.

    2014-04-01

    The structure of a multilayer metal material produced from a composite blank based on sheets of the 08Kh18 and 08Kh18N10 steels by hot pack rolling has been studied using optical microscopy, as well as scanning and transmission electron microscopy. It has been found that two processing cycles are completed in the formation of a laminated structure that is characterized by structural and chemical inhomogeneities due to diffusion and relaxation processes. It has been shown that, during pack rolling, an ultradispersed structure is formed, which is a mixture of ferrite layers elongated in the direction of rolling and of packet martensite layers or layers of carbide-free bainite that has a subgrain structure.

  10. Effect of inclusion geometry and matrix properties on rolling contact fatigue of steel

    International Nuclear Information System (INIS)

    Tyfour, R. W.

    2000-01-01

    The work presented in this paper is aimed at studying the effect of inclusion geometry and matrix property on rolling contact fatigue of steel. Rolling contact has been stimulated in laboratory using a twin-disc machine and an on-line crack detection system. It has been shown that soft inclusions, although normally considered harmless, can be good sites for crack initiation and suitable paths for crack propagation. Enough evidence has been given to show that if inclusions can be maintained spherical, they may not affect rolling contact fatigue life. The mechanical properties of the matrix play an important role in helping or hindering the deformation of soft inclusions. Strong matrix around the inclusion makes it less likely for spherical shaped inclusions to transform to stringers, and as a result, preserves the geometry of inclusion. However, soft matrix enables deforming the inclusion and raises the stress concentration at the inclusion edges. (author). 25 refs., 7 figs. 2 tabs

  11. Steel–CFRP Composite (CFRP Laminate Sandwiched between Mild Steel Strips) and It-s Behavior as Stirrup in Beams

    OpenAIRE

    Faris Abbas Jawad Uriayer; Mehtab Alam

    2013-01-01

    In this present study, experimental work was conducted to study the effectiveness of newly innovated steel-CFRP composite (CFRP laminates sandwiched between two steel strips) as stirrups. A total numbers of eight concrete beams were tested under four point loads. Each beam measured 1600 mm long, 160mm width and 240 mm depth. The beams were reinforced with different shear reinforcements; one without stirrups, one with steel stirrups and six with different types and numbers...

  12. A hybrid intelligent system for PID controller using in a steel rolling process

    OpenAIRE

    Calvo Rolle, José L.; Casteleiro Roca, José L.; Quintián Pardo, Héctor; Meizoso López, M.Carmen

    2017-01-01

    With the aim to improve the steel rolling process performance, this research presents a novel hybrid system for selecting the best parameters for tuning in open loop a PID controller. The novel hybrid system combines rule based system and Artificial Neural Networks. With the rule based system, it is modeled the existing knowledge of the PID controller tuning in open loop and, with Artificial Neural Network, it is completed the rule based model that allow to choose the optimal parameters for t...

  13. Stress and deformation of ceramic rolls to produce high quality zinc coated steel sheet

    Science.gov (United States)

    Sakai, Hiromasa; Noda, Nao-Aki; Sano, Yoshikazu; Takase, Yasushi; Zhang, Guowei

    2017-05-01

    Several ceramic rolls can be used efficiently to produce high quality zinc coated steel sheet used for automobiles. Those ceramics rolls may provide a longer life and reduce the cost for the maintenance because of its large heat resistance and large wear resistance. One example may be seen in sink rolls used in molten zinc bath to manufacture zinc coated steel sheet. Since the rolls are subjected to large thermal stress and mechanical loading, care should be taken for the risk of fracture due to the ceramic brittleness. Moreover, since the sleeve and shafts can be connected only by using small shrink fitting ratio, another failure risk should be considered for the separation of those components [25, 26]. In this paper, therefore, the mechanical and thermal stress and separation condition will be investigated considering the separation of the connected portion. Here, by using the finite volume method the heat transfer coefficient is discussed and by using the finite element method the thermal stress is considered.

  14. Constitutive behavior modeling of steels under hot-rolling conditions. Materials reliability series

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Y.W.; Tobler, R.L.; Filla, B.J.; Coakley, K.J.

    1999-04-01

    The purpose of this work is to develop constitutive equations that predict the stress-strain curves of steels as functions of hot-rolling process variables, such as temperature, strain rate, and microstructural features. Eight steels, A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, HSLA-80/Ti-Nb and two interstitial-free (IF) grades, were selectively tested at temperatures in the range from 900 to 1200 degrees C, strain rates from 1 to 50/s, and austenite grain sizes from 0.012 to 0.29 mm. The data were analyzed to support the development of constitutive models. Models for predicting stress-strain behaviors for the eight steel grades have been developed. Model predictions correlate well with the experimental data, indicating that the models adequately describe the stress-strain behaviors of various steel grades under hot-rolling conditions. Model predictions for A36 and DQSK are further validated with high strain-rate (up to 150/s) data obtained at CANMET.

  15. Simultaneous Co-deposition of Zn-Mg Alloy Layers on Steel Strip by PVD Process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Yeob [POSCO Technical Research Laboratories, Gwangyang (Korea, Republic of); Goodenough, Mark [Strategic Marketing, Tata Steel, Warwickshire (United Kingdom)

    2011-12-15

    This is the first release of an interim report on the development of coating technology of Zn-Mg alloy layers on steel strip by EML-PVD (electromagnetic levitation - physical vapor deposition) process in an air-to-air type continuous PVD pilot plant. It intends to introduce a basic principle of the EML-PVD process together with the high speed PVD pilot plant built in Posco. Due to the agitation effect provided by the high frequency induction coil, simultaneous evaporation of Zn and Mg from a droplet could produce alloy coating layers with Mg content of 6% to 12% depending on the composition of the droplet inside the coil. For its superior corrosion resistance, Zn-Mg alloy coated steel would be a very promising material for automotive, electrical appliances, and construction applications.

  16. Simultaneous Co-deposition of Zn-Mg Alloy Layers on Steel Strip by PVD Process

    International Nuclear Information System (INIS)

    Kim, Tae Yeob; Goodenough, Mark

    2011-01-01

    This is the first release of an interim report on the development of coating technology of Zn-Mg alloy layers on steel strip by EML-PVD (electromagnetic levitation - physical vapor deposition) process in an air-to-air type continuous PVD pilot plant. It intends to introduce a basic principle of the EML-PVD process together with the high speed PVD pilot plant built in Posco. Due to the agitation effect provided by the high frequency induction coil, simultaneous evaporation of Zn and Mg from a droplet could produce alloy coating layers with Mg content of 6% to 12% depending on the composition of the droplet inside the coil. For its superior corrosion resistance, Zn-Mg alloy coated steel would be a very promising material for automotive, electrical appliances, and construction applications

  17. Advanced automobile steels subjected to plate rolling at 773 K or 1373 K

    Science.gov (United States)

    Torganchuk, Vladimir; Belyakov, Andrey; Kaibyshev, Rustam

    2017-12-01

    The high manganese steels exhibiting the effects of twinning-induced plasticity (TWIP) and transformation-induced plasticity (TRIP) demonstrate an excellent combination of enhanced formability, strength and ductility. Such unique mechanical properties make high-manganese steel the most attractive material for various applications, including the segment of advanced automobile steels. The strain hardening in such steels can be achieved through martensitic transformation, when the stacking fault energy (SFE) is about 10 mJ m-2, and/or twinning, when SFE is about 20 to 50 mJ m-2. The actual mechanical properties of high-Mn steels could vary, depending on the conditions of thermo-mechanical processing. In the present study, the effect of rolling temperature on the microstructure and mechanical properties of 18% Mn steels was clarified. The steels hot rolled at 1373 K were characterized by uniform almost equiaxed grains with near random crystallographic orientations that resulted in relatively low yield strengths of 300-360 MPa, followed by pronounced strain hardening that led to the total elongation above 60%. In contrast, the steels warm rolled at 773 K were characterized by flattened grains with a strong rolling texture and high yield strengths of 850-950 MPa combined with a total elongation of about 30%.

  18. 75 FR 27297 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2010-05-14

    ...''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata'') that they made no shipments of subject.... We continue to find that Ispat, JSW and Tata had no shipments of hot-rolled products from India... Ispat, JSW and Tata. Adverse Facts Available For the final results, we continue to find that, by failing...

  19. 78 FR 16252 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results...

    Science.gov (United States)

    2013-03-14

    ...] Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results of... products (``HR steel'') from India, Indonesia, and Thailand pursuant to section 751(c) of the Tariff Act of... INFORMATION CONTACT: Eric Greynolds (India and Indonesia), Hilary Sadler or Dana Mermelstein (Thailand), AD...

  20. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José, E-mail: luana_alves_barbosa@hotmail.com, E-mail: wrrc@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B., E-mail: estevess@demet.ufmg.br, E-mail: marchezini@demet.ufmg.br, E-mail: dsantos@demet.ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2017-07-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  1. Automatic surface inspection of pickled steel strips at Kawasaki Steel Chiba Works

    International Nuclear Information System (INIS)

    Okuno, M.; Torao, A.; Tomura, Y.; Tsujimoto, M.

    1999-01-01

    Conventional optical surface inspection systems for pickled steels have a problem in reliable inspection due to their varied surface nature. In order to solve this problem, new thresholding and classifying techniques were studied, and their performances were proved satisfactory in field tests. A new CCD-based inspection system using these techniques was installed in the No. 6 Pickling Line in Chiba Works, Kawasaki Steel Corporation. The camera arrangement of the system had been experimentally optimized. The system has been fully operational and has brought various benefits such as decrease in troubles caused by surface defects in the following processes. (author)

  2. Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated mathematical Model

    Energy Technology Data Exchange (ETDEWEB)

    J.K. Brimacombe; I.V. Samaraseker; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

    1998-09-30

    This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evaluation and mechanical properties of steel strip in a hot-strip mill. This achievement results from a join research effort that is part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American steel makers.

  3. Cold rolled texture and microstructure in types 304 and 316L austenitic stainless steels

    International Nuclear Information System (INIS)

    Wasnik, D.N.; Samajdar, I.; Gopalakrishnan, I.K.; Yakhmi, J.V.; Kain, V.

    2003-01-01

    Two grades of austenitic stainless steel (ASS), types 304 (UNS S 30400) and 316L (UNS S 31603), were cold rolled to different reductions by unidirectional and by cross-rolling. The steels had reasonable difference in stacking fault energy (estimated respectively as 15 and 61 mJ/m 2 in types 304 and 316L) and also in starting (or pre-deformation) crystallographic texture-being relatively weak and reasonably strong in types 304 and 316L respectively. The cold rolling increased texturing in type 304, but not in type 316L ASS. The more significant effect of cold rolled texture development was in the relative increase of Brass ({011} ) against Copper ({112} ) and S ({231} ) orientations. In type 304 the increase in Brass was significant, while in type 316L the increase in Copper and S was stronger. This effect could be captured by Taylor type deformation texture simulations considering stronger twinning contributions in type 304 - for example the respective 'best-fits' (in terms of matching the changes in the volume fractions of Brass against Copper and S) were obtained by full constraint Taylor model with 1:100 and 1:10 slip:twin activities in types 304 and 316L ASS respectively. Microstructural developments during cold rolling were generalized as strain induced martensite formation and developments of dislocation substructure. The former, as estimated by vibrating sample magnetometer (VSM), increased with cold reduction, being significantly more in type 304 and was also noticeably stronger in both grades under cross-rolling. The most significant aspect of substructural developments was the formation of strain localizations. These were observed as dense dislocation walls (DDWs), micro-bands (MBs) and twin lamellar structures (TLS). The TLS contribution gained significance at higher reductions and during cross-rolling, especially in type 304. Large misorientation development and the accompanying grain splittings were always associated with such strain localizations

  4. Tribo-chemical behavior of eutectoid steel during rolling contact friction

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Y.; Cai, Z.B. [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Southwest Jiaotong University, Chengdu 610031 (China); Peng, J.F. [Tribology Research Institute, State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031 (China); Cao, B.B. [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Southwest Jiaotong University, Chengdu 610031 (China); Jin, X.S. [Tribology Research Institute, State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031 (China); Zhu, M.H., E-mail: zhuminhao@swjtu.cn [Key Laboratory of Advanced Technologies of Materials, Ministry of Education, Southwest Jiaotong University, Chengdu 610031 (China); Tribology Research Institute, State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031 (China)

    2016-12-01

    Highlights: • Tribo-chemical behavior was investigated during rolling contact friction. • Tribo-film may weaken the absorptive ability of O/C atoms on the surface. • Tribo-film is related to a low friction coefficient at rolling friction condition. - Abstract: The tribo-chemical behavior of the eutectoid steel during rolling contact friction is investigated via scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy (XPS) and electron probe X-ray microanalysis. The worn surface is divided into three zones: matrix zone (without friction), tribo-film zone (formed during friction) and delamination zone (tribo-film spalling). The different chemical states of atoms between those three zones and the air were investigated using the XPS analysis. The results showed that the matrix zone is composed of Fe{sub 2}O{sub 3}, FeO and metallic Fe, while the tribo-film and delamination zones only contain Fe{sub 2}O{sub 3} and FeO. Where the tribo-film is formed, the absorptive ability of O and C atoms on the top 2–3 atomic layers is probably weakened, while the exposed fresh metal in the delamination zone tends to be continuously oxidized and form tribo-film. The tribo-chemical reaction in the delamination zone is more activated than that in the other two zones. The protective nature of the tribo-film probably maintains a low friction coefficient under rolling contact friction condition.

  5. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    Science.gov (United States)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  6. Credibility of various plastometric methods in simulation of hot rolling of the steel round bar

    Directory of Open Access Journals (Sweden)

    P. Kawulok

    2014-07-01

    Full Text Available Rolling of round bar made of steel 32CrB4 was simulated physically. The interrupted torsion test led to the final microstructure with coarser grains, however, thanks to comparatively large dimensions of the sample this type of experiment was not so sensitive to the cooling rate of the final cooling as compression test. Too high temperature of the end of controlled cooling of the samples after compression test led to partial self-quenching of the investigated material. Decelerated cooling below the temperature of the start of martensitic transformation led in both applied types of compression tests to the parameters of the resulting microstructure and hardness closest to the parameters obtained after laboratory rolling.

  7. Phase transformation and cooling curves of the mild steel influenced by previous hot rolling

    Directory of Open Access Journals (Sweden)

    S. Rusz

    2016-10-01

    Full Text Available Rods from mild steel S235JR were intensively rolled in the laboratory continuous mill. Specifically defined temperature of phase transformation Ar was determined from the free cooling curves measured by the temperature scanner. The Ar value increased from 763 to 786 °C with rolling temperature descending from 1 200 to 800 °C. The value of Ar = 730 °C was obtained at free cooling of the non-deformed rod of the same diameter 9,8 mm from heating temperature 1 000 °C. The obtained results were compared with continuous cooling transformation (CCT and deformation continuous cooling transformation (DCCT diagrams based on the dilatometric tests.

  8. A X-ray microscope for stored energy in single grains of cold-rolled steel

    International Nuclear Information System (INIS)

    Drakopoulos, M.; Snigireva, I.; Snigirev, A.; Castelnau, O.; Chauveau, T.; Bacroix, B.; Schroer, C.; Ungar, T.

    2000-01-01

    A new set-up for X-ray microdiffraction has been developed on the ESRF beamline ID22. This set-up allows microscopic characterization of materials in diffraction mode, the size of the focused beam being only of a few microns. This facilitates the measurement of material quantities as average size of the coherently diffracting volume, local dislocation density, residual stress, local fluctuation of the residual stress, and intragranular misorientation from single grains of a polycrystalline material. The first application on an IF-Ti steel after different thermomechanical treatments (recrystallization, cold-rolling, annealing) is presented

  9. Interfacial fatigue stress in PVD TiN coated tool steels under rolling contact fatigue conditions

    OpenAIRE

    Carvalho, N.J.M.; Huis in ’t Veld, A.J.; Hosson, J.Th. De

    1998-01-01

    Titanium–nitrogen (TiN) films were Physical Vapour Deposited (PVD) on tool steel substrates with different hardness and surface roughness, in a Bai 640R unit using a triode ion plating (e-gun) with a high plasma density. The coated substrates were submitted to a rolling contact fatigue test technique (modified pin-on-ring test) to obtain some clarifications of the mechanism of interfacial failure. Tests were run using PVD-coated rings finished by polishing or grinding to produce different sur...

  10. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    Science.gov (United States)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  11. Blue tetrazolium as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

    International Nuclear Information System (INIS)

    Li Xianghong; Deng Shuduan; Fu Hui

    2010-01-01

    The inhibition effect of blue tetrazolium (BT) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20 o C was investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that BT is a very good inhibitor, and the adsorption of BT on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that BT acts as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BT is also evidenced by SEM images.

  12. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    International Nuclear Information System (INIS)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha; Viana, Adolfo Kalergis do Nascimento

    2017-01-01

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  13. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  14. EBSD characterization of an IF steel processed by Accumulative Roll Bonding

    International Nuclear Information System (INIS)

    Cruz-Gandarilla, F; Salcedo-Garrido, A M; Avalos, M; Bolmaro, R; Baudin, T; Cabañas-Moreno, J G; Dorantes-Rosales, H J

    2015-01-01

    The objective of this work is to study the texture and microstructure evolution of an IF steel deformed by Accumulative Roll Bonding (ARB) using Electron Backscatter Diffraction. Texture changes occur with increasing number of ARB cycles. For the early cycles, the main components are the α and γ fiber components characteristic of steels. With increasing the number of ARB cycles a tendency towards a random texture is obtained. In the initial state, the mean grain size is 30 μm and after 5 cycles it decreases to 1.2 μm. For the first ARB cycles, the fraction of high angle grain boundary is low but it increases with the number of cycles to about 80% for 5 cycles. The Kernel Average Misorientation (KAM) has no appreciable changes with the number of ARB cycles for all the texture components. (paper)

  15. Microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel

    International Nuclear Information System (INIS)

    Feng, Rui; Li, Shengli; Zhu, Xinde; Ao, Qing

    2015-01-01

    In order to further reveal the microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel, the microstructure of this type steel was intensively studied with Scanning Auger Microprobe (SAM), etc. The results show that severe C–Mn segregation exists in the abnormal segregation band region at the center of hot rolled ferrite/pearlite steel, which results from the Mn segregation during solidification process of the continuous casting slab. The C–Mn segregation causes relative displacement of pearlite transformation curve and bainite transformation curve of C curve in the corresponding region, leading to bay-like shaped C curve. The bay-like shaped C curve creates conditions for the transformation from supercooling austenite to bainite at relatively lower cooling rate in this region. The Fe–Mn–C Atomic Segregation Zone (FASZ) caused by C–Mn segregation can powerfully retard the atomic motion, and increase the lattice reconstruction resistance of austenite transformation. These two factors provide thermodynamic and kinetic conditions for the bainite transformation, and result in the emergence of granular bainitic abnormal segregation band at the center of steel plate, which leads to lower plasticity and toughness of this region, and induces the layered fracture. - Highlights: • Scanning Auger Microprobe (SAM) is applied in the fracture analysis. • The abnormal segregation band region appears obvious C–Mn segregation. • The C–Mn segregation leads to bay-like shaped C curve. • The C–Mn segregation leads to Fe–Mn–C Atomic Segregation Zone

  16. Microstructure of warm rolling and pearlitic transformation of ultrafine-grained GCr15 steel

    International Nuclear Information System (INIS)

    Sun, Jun-Jie; Lian, Fu-Liang; Liu, Hong-Ji; Jiang, Tao; Guo, Sheng-Wu; Du, Lin-Xiu; Liu, Yong-Ning

    2014-01-01

    Pearlitic transformation mechanisms have been investigated in ultra-fine grained GCr15 steel. The ultrafine-grained steel, whose grain size was less than 1 μm, was prepared by thermo-mechanical treatment at 873 K and then annealing at 923 K for 2 h. Pearlitic transformation was conducted by reheating the ultra-fine grained samples at 1073 K and 1123 K for different periods of time and then cooling in air. Scanning electron microscope observation shows that normal lamellar pearlite, instead of granular cementite and ferrite, cannot be formed when the grain size is approximately less than 4(± 0.6) μm, which yields a critical grain size for normal lamellar pearlitic transformations in this chromium alloyed steel. The result confirms that grain size has a great influence on pearlitic transformation by increasing the diffusion rate of carbon atoms in the ultra-fine grained steel, and the addition of chromium element doesn't change this pearlitic phase transformation rule. Meanwhile, the grain growth rate is reduced by chromium alloying, which is beneficial to form fine grains during austenitizing, thus it facilitating pearlitic transformation by divorced eutectoid transformation. Moreover, chromium element can form a relatively high gradient in the frontier of the undissolved carbide, which promotes carbide formation in the frontier of the undissolved carbide, i.e., chromium promotes divorced eutectoid transformation. - Highlights: • Ultrafine-grained GCr15 steel was obtained by warm rolling and annealing technology. • Reduction of grain size makes pearlite morphology from lamellar to granular. • Adding Cr does not change normal pearlitic phase transformation rule in UFG steel. • Cr carbide resists grain growth and facilitates pearlitic transformation by DET

  17. Study on preprocessing of surface defect images of cold steel strip

    Directory of Open Access Journals (Sweden)

    Xiaoye GE

    2016-06-01

    Full Text Available The image preprocessing is an important part in the field of digital image processing, and it’s also the premise for the image detection of cold steel strip surface defects. The factors including the complicated on-site environment and the distortion of the optical system will cause image degradation, which will directly affects the feature extraction and classification of the images. Aiming at these problems, a method combining the adaptive median filter and homomorphic filter is proposed to preprocess the image. The adaptive median filter is effective for image denoising, and the Gaussian homomorphic filter can steadily remove the nonuniform illumination of images. Finally, the original and preprocessed images and their features are analyzed and compared. The results show that this method can improve the image quality effectively.

  18. Microstructure and texture evolution of cold-rolled deep-drawing steel sheet during annealing

    Science.gov (United States)

    Zhou, Le-yu; Wu, Lei; Liu, Ya-zheng; Cheng, Xiao-jie; Sun, Jin-hong

    2013-06-01

    In accordance with experimental results about the annealing microstructure and texture of cold-rolled deepdrawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. {111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of {111} advantageous texture components in the annealing texture increases from 55vol% to 65vol%; meanwhile, the contents of {112} and {100} texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.

  19. An investigation of rolling-sliding contact fatigue damage of carburized gear steels

    Science.gov (United States)

    Kramer, Patrick C.

    The goal of this study was to evaluate the differences in RSCF performance between vacuum and gas carburized steels as well as to investigate the evolution of damage (wear and microstructure changes) leading to pitting. Vacuum and gas carburizing was performed on two gear steels (4120 and 4320) at 1010°C. The carburized specimens were tested in the as-carburized condition using a RSCF machine designed and built at the Colorado School of Mines. The tests were conducted at 3.2 GPa nominal Hertzian contact stress, based on pure rolling, 100°C, and using a negative twenty percent slide ratio. Tests were conducted to pitting failure for each condition for a comparison of the average fatigue lives. Pure rolling tests were also conducted, and were suspended at the same number of cycles as the average RSCF life for a comparison of fatigue damage developed by RCF and RSCF. Incremental tests were suspended at 1,000, 10,000, 100,000, and 200,000 cycles for the vacuum carburized steels to evaluate the wear and damage developed during the initial cycles of RSCF testing and to relate the wear and damage to pitting resistance. Incremental damage was not investigated for gas carburizing due to the limited number of available specimens. The vacuum carburized samples showed a decreased pitting fatigue resistance over the gas carburized samples, possibly due to the presence of bainite in the vacuum carburized cases. Pitting was observed to initiate from surface micropitting and microcracking. A microstructural change induced by contact fatigue, butterflies, was shown to contribute to micropitting and microcracking. Incremental testing revealed that the formation of a microcrack preceded and was necessary for the formation of the butterfly features, and that the butterfly features developed between 10,000 and 100,000 cycles. The orientation and depth of butterfly formation was shown to be dependent upon the application of traction stresses from sliding. RSCF butterflies formed

  20. Texture evolution during the recrystallization of a warm-rolled low-carbon steel

    International Nuclear Information System (INIS)

    Sanchez-Araiza, M.; Godet, S.; Jacques, P.J.; Jonas, J.J.

    2006-01-01

    The texture changes taking place during the recrystallization of a warm-rolled low-carbon steel were examined using electron backscattered diffraction. The deformation textures of the warm-rolled material are similar in shape to those of cold-rolled materials, but are somewhat more intense. The recrystallization textures resemble the deformation textures but with a more extended α fibre that includes the {1 1 3} orientation; the γ fibre extends to the {5 5 4} orientation. These two orientations are related to the {1 1 2} deformed grains by near 26 deg, rotations about selected axes. Nevertheless, both orientations appear in the early stages of recrystallization, an observation that does not support the oriented growth theory. The {1 1 1} orientations are the first to recrystallize while the α fibre is present until the end of recrystallization. It is finally consumed by all types of grains as well as by subgrain coalescence. The similarities in the growth rates for the {1 1 1} and random orientations and the late disappearance of the α fibre suggest that recrystallization takes place according to the high stored energy oriented nucleation concept

  1. Experiment and simulation analysis of roll-bonded Q235 steel plate

    Directory of Open Access Journals (Sweden)

    Zhao, Guanghui

    2016-06-01

    Full Text Available Heavy-gauge Q235 steel plate was roll bonded, and the process was simulated using MARC software. Ultrasonic testing results revealed the presence of cracks and lamination defects in an 80-mm clad steel sheet, especially at the head and tail of the steel plate. There were non-uniform ferrite + pearlite microstructures and unbound areas at a bond interface. Through scanning electron microscopy analysis, long cracks and additional inclusions in the cracks were observed at the interface. A fracture analysis revealed non-uniform inclusions that pervaded the interface. Moreover, MARC simulations demonstrated that there was little equivalent strain at the centre of the slab during the first rolling pass. The equivalent centre increased to 0.5 by the fourth rolling pass. Prior to the final pass, the equivalent strain was not consistent across the thickness direction, preventing bonding interfaces from forming consistent deformation and decreasing the residual stress. The initial rolling reduction rate should not be very small (e.g. 5% as it is averse to the coordination of rolling deformation. Such rolling processes are averse to the rolling bond.Planchas de acero Q235 de espesor grueso se unieron mediante laminación y el proceso fue simulado numéricamente utilizando el programa de cálculo MARC. Los resultados obtenidos en ensayos mediante ultrasonidos revelaron la presencia de grietas y defectos en la laminación en una plancha de acero revestido de 80 mm, especialmente en el comienzo y final de la plancha. La microestructura consistía en ferrita+perlita y desunión en la interfase de unión. Mediante análisis por microscopía electrónica de barrido se observó que la interfase contenía grietas con inclusiones. Un análisis de la fractura reveló la presencia de inclusiones no uniformes en la interfase. Además, los datos de simulación utilizando el programa MARC demostraron que había poca tensión equivalente en el centro de la plancha

  2. Effect of Fillet Rolling Load on the Fatigue Performance of a Micro-Alloy Steel Diesel Engine Crankshaft

    Science.gov (United States)

    Çevik, Gül; Gürbüz, Rıza

    2017-05-01

    Fillet rolling process is an effective method used to improve the fatigue performance of crankshafts by hardening the fillet region and inducing compressive residual stresses. This paper summarizes the work conducted to investigate the effect of rolling load on fatigue behaviour of a micro-alloy steel crankshaft used in diesel engine applications. Based on the staircase test methodology, component-scale resonant bending fatigue tests were conducted to obtain stress versus number of cycles curves and to evaluate the fatigue endurance limits of the crankshaft at un-rolled condition and fillet-rolled conditions at three different loads. Test data was analysed by Dixon-Mood method to calculate the endurance limits. Results showed that the endurance limit increased significantly with fillet rolling process in comparison to un-rolled condition. Endurance limit further increased with the increasing rolling load however with a limited extent above which excessive hardening deteriorates the fillet region; that is the workability limit. The outcomes of this study has shed light on the fillet rolling process to select the optimum rolling load for the used design and material conditions.

  3. Production of normalized steel plate through normalizing rolling; Producao de chapas grossas normalizadas diretamente do calor de laminacao

    Energy Technology Data Exchange (ETDEWEB)

    Gorni, Antonio Augusto; Cavalcanti, Celso Gomes; Reis, Jackson Soares de Souza; Silveira, Jose Herbert Dolabela da [Companhia Siderurgica Paulista (COSIPA), SP (Brazil)

    1997-12-31

    Normalized plates can be got directly from the rolling heat through the use of a normalizing rolling process. In such way, an additional step of the conventional process of production of normalized plates - the normalizing heat treatment - can be suppressed, reducing the manufacturing cost of the product and shortening its production time. This relatively new production route is being used in several steelworks all over the world for many years. This work describes the implementation trials of normalizing rolling at COSIPA`s plate mill, using an alternative process of controlled rolling called recrystallization controlled rolling. The results got with new technique were successful, as it was able to produce plates with properties very similar to the conventionally normalized material, attending the requirements of the DIN 17100 RR 52-3N standard. This is one of many standards that permit the use of this new route of normalized steel plate production. (author) 14 refs., 8 figs., 2 tabs.

  4. Properties isotropy of magnesium alloy strip workpieces

    Directory of Open Access Journals (Sweden)

    Р. Кавалла

    2016-12-01

    Full Text Available The paper discusses the issue of obtaining high quality cast workpieces of magnesium alloys produced by strip roll-casting. Producing strips of magnesium alloys by combining the processes of casting and rolling when liquid melt is fed continuously to fast rolls is quite promising and economic. In the process of sheet stamping considerable losses of metal occur on festoons formed due to anisotropy of properties of foil workpiece, as defined by the macro- and microstructure and modes of rolling and annealing. The principal causes of anisotropic mechanical properties of metal strips produced by the combined casting and rolling technique are the character of distribution of intermetallic compounds in the strip, orientation of phases of metal defects and the residual tensions. One of the tasks in increasing the output of fit products during stamping operations consists in minimizing the amount of defects. To lower the level of anisotropy in mechanical properties various ways of treating the melt during casting are suggested. Designing the technology of producing strips of magnesium alloys opens a possibility of using them in automobile industry to manufacture light-weight body elements instead of those made of steel.

  5. Skin-pass rolling I – Studies on roughness transfer and elongation under pure normal loading

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2008-01-01

    The influence of tool roughness in skin-pass or temper rolling of steel strip is investigated focusing on roughness transfer and strip elongation under pure normal loading, i.e. with no tangential shear between tool and workpiece. The process is simulated by an elasto-plastic FE simulation of pla...

  6. Engineering study for a melting, casting, rolling and fabrication facility for recycled contaminated stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-01-01

    This Preliminary Report is prepared to study the facilities required for recycling contaminated stainless steel scrap into plate which will be fabricated into boxes suitable for the storage of contaminated wastes and rubble. The study is based upon the underlying premise that the most cost effective way to produce stainless steel is to use the same processes employed by companies now in production of high quality stainless steel. Therefore, the method selected for this study for the production of stainless steel plate from scrap is conventional process using an Electric Arc Furnace for meltdown to hot metal, a Continuous Caster for production of cast slabs, and a Reversing Hot Mill for rolling the slabs into plate. The fabrication of boxes from the plate utilizes standard Shears, Punch Presses and welding equipment with Robotic Manipulators. This Study presumes that all process fumes, building dusts and vapors will be cycled through a baghouse and a nuclear grade HEPA filter facility prior to discharge. Also, all process waste water will be evaporated into the hot flue gas stream from the furnace utilizing a quench tank; so there will be no liquid discharges from the facility and all vapors will be processed through a HEPA filter. Even though HEPA filters are used today in controlling radioactive contamination from nuclear facilities there is a sparsity of data concerning radioactivity levels and composition of waste that may be collected from contaminated scrap steel processing. This report suggests some solutions to these problems but it is recommended that additional study must be given to these environmental problems.

  7. Engineering study for a melting, casting, rolling and fabrication facility for recycled contaminated stainless steel

    International Nuclear Information System (INIS)

    1994-01-01

    This Preliminary Report is prepared to study the facilities required for recycling contaminated stainless steel scrap into plate which will be fabricated into boxes suitable for the storage of contaminated wastes and rubble. The study is based upon the underlying premise that the most cost effective way to produce stainless steel is to use the same processes employed by companies now in production of high quality stainless steel. Therefore, the method selected for this study for the production of stainless steel plate from scrap is conventional process using an Electric Arc Furnace for meltdown to hot metal, a Continuous Caster for production of cast slabs, and a Reversing Hot Mill for rolling the slabs into plate. The fabrication of boxes from the plate utilizes standard Shears, Punch Presses and welding equipment with Robotic Manipulators. This Study presumes that all process fumes, building dusts and vapors will be cycled through a baghouse and a nuclear grade HEPA filter facility prior to discharge. Also, all process waste water will be evaporated into the hot flue gas stream from the furnace utilizing a quench tank; so there will be no liquid discharges from the facility and all vapors will be processed through a HEPA filter. Even though HEPA filters are used today in controlling radioactive contamination from nuclear facilities there is a sparsity of data concerning radioactivity levels and composition of waste that may be collected from contaminated scrap steel processing. This report suggests some solutions to these problems but it is recommended that additional study must be given to these environmental problems

  8. Developments in HSLA steel products

    Science.gov (United States)

    Paules, John R.

    1991-01-01

    The technology of microalloyed steels is expanding beyond its original emphasis on low-carbon, severely control-rolled strip and plate products. A variety of economical, high-strength, tough, as-rolled or as-forged microalloyed products are replacing more expensive heat-treated steels. Recrystallization-controlled rolling is being utilized to produce very fine ferrite grain sizes and good toughness in strip, plate and bar products processed with relatively high rolling temperatures. High-strength microalloyed long products such as railroad joint bars, truck frame rails and flat bars for truck trailer construction are replacing heat-treated parts. Microalloyed, medium-carbon forging steels are used extensively for automobile engine and suspension components. Fully pearlitic high-carbon rods are being microalloyed to enhance the properties of wire and springs.

  9. Model for texture evolution in cold rolling of 2.4 wt.-% Si non-oriented electrical steel

    Science.gov (United States)

    Wei, X.; Hojda, S.; Dierdorf, J.; Lohmar, J.; Hirt, G.

    2017-10-01

    Iron loss and limited magnetic flux density are constraints for NGO electrical steel used in highly efficient electrical machinery cores. The most important factors that affect these properties are the final microstructure and the texture of the NGO steel. Reviewing the whole process chain, cold rolling plays an important role because the recrystallization and grain growth during the final heat treatment can be strongly affected by the stored energy and microstructure of cold rolling, and some texture characteristics can be inherited as well. Therefore, texture evolution during cold rolling of NGO steel is worth a detailed investigation. In this paper, texture evolution in cold rolling of non-oriented (NGO) electrical steel is simulated with a crystal plasticity finite element method (CPFEM) model. In previous work, a CPFEM model has been implemented for simulating the texture evolution with periodic boundary conditions and a phenomenological constitutive law. In a first step the microstructure in the core of the workpiece was investigated and mapped to a representative volume element to predict the texture evolution. In this work an improved version of the CPFEM model is described that better reflects the texture evolution in cold rolling of NGO electrical steel containing 2.4 wt.-% Si. This is achieved by applying the deformation gradient and calibrating the flow curve within the CPFEM model. Moreover, the evolution of dislocation density is calculated and visualized in this model. An in depth comparison of the numerical and experimental results reveals, that the improved CPFEM model is able to represent the important characteristics of texture evolution in the core of the workpiece during cold rolling with high precision.

  10. INFLUENCE OF AUSTENITE GRAIN SIZE TO DEVELOPMENT OF DECARBONIZATION IN PRODUCTION OF ROLLED STEEL

    Directory of Open Access Journals (Sweden)

    PARUSOV E. V.

    2016-08-01

    Full Text Available Introduction and current state of the problem. Common and undesirable defects in microstructures include surface decarburization which compromises the quality of HC wire rods hot-wound into coils (coil rod and performance of products made there from. Resistance of metal to alternating loads is determined by the depth of the decarburized layer, i.e. actual difference between surface microstructure and base metal structure. As we know [1, 2], for decarburization process to occur on the metal surface when heated in a furnace, the gaseous atmosphere shall not produce a very strong oxidizing effect. If the rate of oxidation is higher than that of carbon diffusion in steel, it enhances scale build-up whereby oxygen can oxidize both carbon and iron. Although decarburized layer is mostly deemed to be detrimental, it has been argued that decarburization of wire rod surface can be advantageous to useful qualities of wire rods. Soft decarburized surface ensures improved flextural (bending or torsional (twisting dictility of metal resulting from low sensitivity to stress concentration factors, high resistance to crack propagation and higher corrosion resistance [3]. Compressive residual stresses occurring in a decarburized skin improve the fatigue life and increase the durability of steel-wire ropes [4]. Wire rods with more pronounced surface decarburization are less likely to form the hardened structures (martensite in drawing operations due to surface cracking and cupping of the martensitic layer. However, in the process of cold drawing whereby metal is deformed by pulling wire rods through a serious of drawing dies (monolithic system, maximum stresses develop on the surface of rolled products[3–5]. Therefore uniform distribution of structure on the surface and in the boundary layers is essential. This means that minimum and uniform depth of decarburization on the metal surface is a prerequisite for the production of high-quality HC rolled stock [3–7

  11. Numerical Analysis of Carbon Fiber Reinforced Plastic (CFRP Shear Walls and Steel Strips under Cyclic Loads Using Finite Element Method

    Directory of Open Access Journals (Sweden)

    N. Askarizadeh

    2017-12-01

    Full Text Available Reinforced concrete shear walls are the main elements of resistance against lateral loads in reinforced concrete structures. These walls should not only provide sufficient resistance but also provide sufficient ductility in order to avoid brittle fracture, particularly under strong seismic loads. However, many reinforced concrete shear walls need to be stabilized and reinforced due to various reasons such as changes in requirements of seismic regulations, weaknesses in design and execution, passage of time, damaging environmental factors, patch of rebar in plastic hinges and in some cases failures and weaknesses caused by previous earthquakes or explosion loads. Recently, Fiber Reinforced Polymer (FRP components have been extensively and successfully used in seismic improvement. This study reinforces FRP reinforced concrete shear walls and steel strips. CFRP and steel strips are evaluated by different yield and ultimate strength. Numerical and experimental studies are done on walls with scale 1/2. These walls are exposed to cyclic loading. Hysteresis curves of force, drift and strain of FRP strips are reviewed in order to compare results of numerical work and laboratory results. Both numerical and laboratory results show that CFRP and steel strips increase resistance, capacity and ductility of the structure.

  12. Quantitative determination of retained austenite in the continuous annealing production line of cold-rolled steel

    International Nuclear Information System (INIS)

    Ichikawa, Fumihiko; Kitagawa, Hajime.

    1987-01-01

    An X-ray diffraction method has been developed for quantitative determination of retained austenite in the continuous annealing production line, CAL, of cold rolled steel sheets. A new unit of diffractometer(Cr-K α source with two proportional counters) was specially designed for the CAL. Intensities of {220} austenite reflection, I γ , and background, I BG , are measured separately by the two detectors. From I γ and I BG , real-time calculation of normalized intensity of austenite, I S , is executed by the following equation ; I S = (I γ -I BG )/I BG . I S was little affected by the fluctuation of the distance between the diffractometer and travelling material. Normalized intensity is well correlated both with the tensile strength and with volume fraction of martensite, of high strength ''dual-phase'' steel sheets. From this findings, the presently developed X-ray diffractometer unit is proved to be successfully employable in the CAL as an effectual method for control of material properties in the high strength ''dual-phase'' steel sheet by monitoring the normalized intensity of austenite. (author)

  13. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    Science.gov (United States)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  14. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel.

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-09

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  15. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    ... Steel, SSAB N.A.D., Steel Dynamics, Inc., ArcelorMittal USA Inc. (collectively ``domestic interested... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  16. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Science.gov (United States)

    2010-08-05

    ..., Gallatin Steel, SSAB North America Division, ArcelorMittal USA, Inc., and Steel Dynamics, Inc... and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum sulfur...

  17. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ..., Gallatin Steel Company, Steel Dynamics, Inc., and SSAB N.A.D., Inc., submitted comments on October 3, 2011... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  18. 78 FR 64008 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised...

    Science.gov (United States)

    2013-10-25

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-405, 406, and 408 and 731-TA-899-901 and 906-908 (Second Review)] Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised Schedule for...

  19. 78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

    Science.gov (United States)

    2013-03-12

    ... products from India, Indonesia, the People's Republic of China (PRC), Taiwan, Thailand, and Ukraine. The... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of China, Taiwan, Thailand, and Ukraine; Final Results of the Expedited Second Sunset...

  20. Texture investigations of low carbon cold rolled steel using the X-ray and neutron diffraction methods

    International Nuclear Information System (INIS)

    Jordanova, I.; Vratislav, S.; Dlouha, M.; Kostova, M.

    1987-01-01

    The texture in low carbon cold rolled steel killed with aluminium is investigated using X-ray and neutron diffraction methods. The Roe's and Bunge's mathematical formalisms are used to describe the texture respectivelly. The results are discussed in terms of optimization of the technology

  1. Neutron and X-ray diffraction analysis of residual stresses in cold-rolled pearlitic steel sheet

    Czech Academy of Sciences Publication Activity Database

    Seefeldt, M.; Walentek, A.; Van Houtte, P.; Vrána, Miroslav; Lukáš, Petr

    524/525, - (2006), s. 375-380 ISSN 0255-5476 Institutional research plan: CEZ:AV0Z10480505 Keywords : pearlitic steel sheet * cold rolling * residual stresses Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.399, year: 2005

  2. 78 FR 50378 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Postponement of...

    Science.gov (United States)

    2013-08-19

    ...'s recent allegation that Toyo Kohan made sales in the Japanese market below the fully allocated cost... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan...

  3. 78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

    Science.gov (United States)

    2013-11-19

    ...-Plated Flat-Rolled Steel Products From Japan: Preliminary Determination of Sales at Less Than Fair Value... United States at less than fair value, as provided in section 733(b) of the Tariff Act of 1930, as... preliminary affirmative determination of sales at less than fair value. Because the preliminary determination...

  4. 78 FR 25701 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Second Amended Final Results...

    Science.gov (United States)

    2013-05-02

    ... connection with the State Government of Chhattisgarh Industrial Policy (CIP) in the countervailing duty (CVD... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Second...

  5. 76 FR 7810 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2011-02-11

    ... the State Government of Chhattisgarh Industrial Policy (``CIP''). See Final Results, and accompanying... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court...

  6. Hot rolling of chromium - nickel - manganese stainless steel containing nitrogen and boron

    International Nuclear Information System (INIS)

    Khorosh, V.A.; Bulat, S.I.; Mukhina, M.A.; Sorokina, N.A.; Yushchenko, K.A.; Tsentral'nyj Nauchno-Issledovatel'skij Inst. Chernoj Metallurgii, Moscow; AN Ukrainskoj SSR, Kiev. Inst. Ehlektrosvarki)

    1976-01-01

    The strength of stainless steel of the 03Kh2ON16AG6 type increases perceptibly with an increase in the nitrogen content from 0.11 to 0.37%. At the same time, however, its ductility in the region of hot deformation temperatures (red brittleness range of 800 to 1,000 deg C) decreases. Microalloying with boron (0.002 to 0.005% by calculation) permits enhancing the hot ductility to an acceptable level without adversely affecting the working properties. The mechaniusm of boron effect is analyzed. The temperature at which ingots are heated prior to rolling to achieve the desired effect must be sufficiently low. Optimum condition for two stage heating of 6.2-ton ingots are recommeded

  7. Rolling-contact and wear resistance of hard coatings on bearing-steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, A.

    1992-02-01

    Ever-increasing needs for high-performance ball- and roller-bearing components that can endure extreme applications have led to a growing interest in hard coatings for improved fatigue life and wear resistance. In particular, hard TiN and TiC coatings and, quite recently, diamond like carbon films have attracted much attention from manufacturers that produce bearing systems for both rolling- and sliding-contact applications. This paper presents an overview that highlights recent incremental progress in achieving improved fatigue and wear resistance in bearing steels through the use of hard coatings. Effects of coating adhesion, thickness, and morphology on fatigue and wear resistance of hard coatings are discussed in detail. Specific references are made to a few mechanistic models that correlate coating thickness and adhesion to improved fatigue life and wear resistance.

  8. Microstructure and microtexture evolutions of deformed oxide layers on a hot-rolled microalloyed steel

    International Nuclear Information System (INIS)

    Yu, Xianglong; Jiang, Zhengyi; Zhao, Jingwei; Wei, Dongbin; Zhou, Cunlong; Huang, Qingxue

    2015-01-01

    Highlights: • Microtexture development of deformed oxide layers is investigated. • Magnetite shares the {0 0 1} fibre texture with wustite. • Hematite develops the {0 0 0 1} basal fibre parallel to the oxide growth. • Stress relief and ion vacancy diffusion mechanism for magnetite seam. - Abstract: Electron backscatter diffraction (EBSD) analysis has been presented to investigate the microstructure and microtexture evolutions of deformed oxide scale formed on a microalloyed steel during hot rolling and accelerated cooling. Magnetite and wustite in oxide layers share a strong {0 0 1} and a weak {1 1 0} fibres texture parallel to the oxide growth. Trigonal hematite develops the {0 0 0 1} basal fibre parallel to the crystallographic plane {1 1 1} in magnetite. Taylor factor estimates have been conducted to elucidate the microtexture evolution. The fine-grained magnetite seam adjacent to the substrate is governed by stress relief and ions vacancy diffusion mechanism

  9. Effect of defect length on rolling contact fatigue crack propagation in high strength steel

    Directory of Open Access Journals (Sweden)

    T. Makino

    2015-10-01

    Full Text Available The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT imaging were conducted. In the case of the defect with the 15 m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.

  10. Shock imprint and rolling direction influence upon the breaking tenacity for 2P armor steel

    Science.gov (United States)

    Zichil, V.; Coseru, A.; Schnakovszky, C.; Herghelegiu, E.; Radu, C.

    2016-08-01

    The state of art in present literature shows that the breaking tenacity of a material is influenced by the integrity of the structure. Since armors used in aviation and to protect military vehicles are frequently impact loaded, through the contact between armor sheet and projectiles, or other foreign bodies, the authors have proposed to study the dependence between the breaking tenacity of 2P armor steel depending on the direction of the rolling of the armor plate, of the geometry (spherical imprint, pyramidal and linear imprint) and the depth of the deformation that results after impact. Tests were conducted upon CT (ASTM E- 399) specimen type, using the critical factor of stress intensity during the state of planar strain.

  11. A study on the annealing characteristics of BAF for cold rolled steel strip

    International Nuclear Information System (INIS)

    Kim, Soon Kyung; Kim, Moon Kyung; Jeon, Eon Chan

    1998-01-01

    The cold spot temperature control system for BAF (Batch Annealing Furnace) has been established in order to reduce energy consumption to improve productivity and to stabilize the properties of products. We improved material quality, increased output, and decreased the annealing cost and homogeneous distribution of cold spot temperature in BAF. The introduction of H 2 instead of N 2 as atmospheric gas, combined with high convection in BAF, has resulted in a considerable increase in furnace efficiency and material quality. By the low density, high diffusibility, and reducing character of H 2 , a better heat transfer resulting in uniform material temperature and improved coil surface can be achieved. The results in this study are as follows; Heating time is reduced to one half by increasing the inflow rate of atmospheric gas and changing of atmospheric gas component from HNx(H 2 : 5%, N 2 : 95%) to Ax(H 2 : 75%, N 2 : 25%) gas. The annealing cycle time is also reduced to 2.7 times. In the case of HNx BAF the cold spot moved to the center after 32 hours of heating, while in the case of H 2 BAF it moved from the one-third position of the B coil inside to the center just after 12 hours of heating, resulting from a heat transfer increase to the radius direction. The temperature in this part is higher than any other parts when cooling. Soaking time at batch annealing cycle is decided by input coil width, and the time for quality homogenization of 1219 mm width coil must be longer by 2.0 hours than that of 914 mm width coil with the same coil weight at H 2 BAF, however, it is necessary to make 2.5 hours longer at HNx BAF

  12. Separations in steels subjected to controlled rolling, followed by accelerated cooling

    Science.gov (United States)

    Farber, V. M.; Khotinov, V. A.; Belikov, S. V.; Selivanova, O. V.; Lezhnin, N. V.; Morozova, A. N.; Karabonalov, M. S.; Zhilyakov, A. Yu.

    2016-04-01

    Zones on the fracture surfaces of Charpy specimens and profiles of the fractures of these specimens are examined using impact-bending tests carried out in the temperature range of +20 to-90°C and fractography. The specimens were cut out of hot-rolled plates produced from 05G2B super-low-carbon steels that contained Ti, Nb, V, and Cu microadditives using controlled rolling, followed by accelerated cooling. A detailed analysis of separations, including a study of the morphology, number, area of separations, and the surrounding stress-relaxation zones, and the structure of the walls, has allowed us to identify the mechanisms of the origination and growth of the separations. It has been found that the correlated changes in the length, width, and depth of the separations are accompanied by the formation and expansion of the stress-relaxation zones around the separations. The rate of expansion of the area of these zones is higher than that of the area of the separations, which favors the macroplastic fracture of the specimens.

  13. Microstructure and texture evolution during tensile deformation of symmetric/asymmetric-rolled low carbon microalloyed steel

    International Nuclear Information System (INIS)

    Cai, Minghui; Wei, Xing; Rolfe, Bernard; Hodgson, Peter D.

    2015-01-01

    The deformation and fracture mechanisms of a low carbon microalloyed steel processed by asymmetric rolling (AsR) and symmetric rolling (SR) were compared by microstructural and texture evolutions during uniaxial tensile deformation. A realistic microstructure-based micromechanical modeling was involved as well. AsR provides more effective grain refinement and beneficial shear textures, leading to higher ductility and extraordinary strain hardening with improved yield and ultimate tensile stresses as well as promoting the occurrence of ductile fracture. This was verified and further explained by means of the different fracture modes during quasi-static uniaxial deformation, the preferred void nucleation sites and crack propagation behavior, and the change in the dislocation density based on the kernel average misorientation (KAM) distribution. The equivalent strain/stress partitioning during tensile deformation of AsR and SR specimens was modeled based on a two-dimensional (2D) representative volume element (RVE) approach. The trend of strain/stress partitioning in the ferrite matrix agrees well with the experimental results

  14. Effect of Finish Rolling Temperature on the Microstructure and Tensile Properties of Nb–Ti Microalloyed X90 Pipeline Steel

    Directory of Open Access Journals (Sweden)

    Bin Guo

    2016-12-01

    Full Text Available The relationship between microstructure and tensile properties of an Nb–Ti microalloyed X90 pipeline steel was studied as a function of finish rolling temperature using a Gleeble 3500 simulator, an optical and scanning electron microscope, electron back scattered diffraction (EBSD, a transmission electron microscope (TEM and X-ray diffraction. The results indicate that the microstructure is primarily composed of non-equiaxed ferrite with martensite/austenite (M/A constituent dispersed at grain boundaries for the specimens with different finish rolling temperatures. With a decrease in the finish rolling temperature, the yield strength increases, following a significant increase in the grain refinement strengthening contribution and dislocation strengthening contribution, although the precipitation strengthening contribution decreases. The increasing yield ratio (YR shows that the strain hardening capacity declines as a result of the microstructure evolution when decreasing the finish rolling temperature.

  15. Finite Element Analysis of Cross Rolling on AISI 304 Stainless Steel: Prediction of Stress and Strain Fields

    Science.gov (United States)

    Rout, Matruprasad; Pal, Surjya Kanta; Singh, Shiv Brat

    2017-02-01

    Studies on the effect of strain path during rolling has been carried out for a long time, but the same has not been done using Finite Element Analysis (FEA). Change in strain path affects the state variables in the rolled plate like stress, strain, temperature etc. In the current work, Finite Element Analysis for cross rolling of AISI 304 austenitic stainless steel has been carried out by rotating the plate by 90° in between the passes. To analyze stress and strain fields in the material for cross rolling, a full 3D model of work-roll and plate has been developed using rigid-viscoplastic finite element method. The stress and strain fields, considering von-Mises yield criteria, are calculated by using updated Lagrangian method. In addition to these, the model also calculates the normal pressure and strain rate distribution in the plate during cross rolling. The nature of the variations of stress and strain fields in the plate, predicted by the model, is in good agreement with the previously published works for unidirectional rolling.

  16. Interface-engineered parylene C coating for corrosion protection of cold-rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Yasuda, H.; Chun, B.H.; Cho, D.L. [Univ. of Missouri, Columbia, MO (United States); Lin, T.J.; Yang, D.J.; Antonelli, J.A. [E.I. DuPont de Nemours and Co., Philadelphia, PA (United States)

    1996-03-01

    Vacuum-deposited poly(chloro-p-xylylene), or parylene C, can be used for corrosion protection of cold-rolled steel (CRS) through interface engineering. Interface engineering replaces galvanizing, zinc phosphating, and cathodic electrocoating (E-coatings). Parylene C polymer has excellent bulk properties, including its moisture barrier, toughness, and electrical insulation characteristics, but its poor adhesion to most smooth or nonporous substrates has restricted its application. Parylene C coating applied directly to a CRS surface does not provide corrosion protection because there is no adhesion between the film and the substrate. It was shown that adhesion could be improved to the extent parylene-coated CRS panels performed as good as, if not better than, a control (E-coat/zinc phosphate/electrogalvanized steel [EGS]) under conditions of a commercial scab corrosion test. Improvement was achieved by placing an interlayer of plasma polymer to provide interfacial bonding to the CRS surface and the parylene C film. The interface engineering involved in-situ consecutive vacuum processes consisting of: the removal of oxides by (argon + hydrogen) plasma, the direct current (DC) cathodic plasma polymerization of trimethylsilane (TMS), the in-situ cathodic polymerization of methane on the plasma polymer of TMS (in the parylene reactor), and the deposition of parylene C.

  17. Annealing effects on the microstructure and mechanical properties of hot-rolled 14Cr-ODS steel

    International Nuclear Information System (INIS)

    Gao, R.; Zhang, T.; Ding, H.L.; Jiang, Y.; Wang, X.P.; Fang, Q.F.; Liu, C.S.

    2015-01-01

    The oxide dispersion strengthened ferritic steels with nominal composition (weight percent) of Fe–14Cr–2W-0.5Ti-0.06Si-0.2V-0.1Mn-0.05Ta-0.03C-0.3Y 2 O 3 were fabricated by sol–gel method, mechanical alloying, and hot isostatic pressing techniques. The evolution of microstructure and mechanical properties of the hot-rolled specimens with heat treatment was investigated. Tensile strength and hardness of hot-rolled ODS steel are significantly enhanced due to the formation of mechanical twins and high density dislocations. Uniformly dispersed oxide particles (10–40 nm) and fine-grained structure (200–400 nm) are responsible for the superior mechanical properties of the hot-rolled specimen annealed between 650 °C and 850 °C. With further increasing annealing temperature, the grain size of the hot-rolled specimens increases while the size of oxide particles decreases, which leads to lower strength and hardness but better ductility. The tensile strength and total elongation of samples in the rolling direction are higher than those in the transverse direction after the same treatments owing to the grain anisotropy induced by the large mechanical deformation.

  18. Magnetic-Force-Assisted Straightening of Bent Mild Steel Strip by Laser Irradiation

    Science.gov (United States)

    Dutta, Polash P.; Kalita, Karuna; Dixit, Uday S.; Liao, Hengcheng

    2017-12-01

    This study proposes a technique to straighten bent metallic strips with magnetic-force-assisted laser irradiation. Experiments were conducted for three different types of mechanically-bent mild strips. The first type was bent strips without any heat treatment. The second type was stress-relieved and third type was subcritical-annealed bent strips. These strips were straightened following different schemes of laser irradiation sequence to understand the performance of straightening. A parametric study was conducted by varying laser power and scanning speed. Micro-hardness, tensile test, Charpy impact test and microstructure after straightening were also studied. Different scanning schemes provided different microstructures and mechanical properties. Any serious deterioration in the quality of straightened strips was not noticed. Overall, subcritical-annealed bent strips provided the best performance in straightening. The proposed straightening scheme has potential of becoming an industrial practice.

  19. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... the contact surface of the transducer, to be larger than the arc of contact. This is in contrast to the smaller and smaller contact pin design that has been prevailing. The measurements were conducted during cold dry rolling of both copper strips and stainless steel strips in a pilot mill. The recordings were...... selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust...

  20. Continuum Mechanical Modelling of Skin-pass Rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2007-01-01

    The special contact conditions in skin-pass rolling of steel strip is analyzed by studying plane strain upsetting of thin sheet with low reduction applying long narrow tools and dry friction conditions. An extended sticking region is estimated by an elasto-plastic FEM analysis of the plane strain...

  1. Effect of large strain warm rolling and subsequent annealing on the microstructure and mechanical properties of austenitic stainless steels

    Science.gov (United States)

    Odnobokova, M.; Yanushkevich, Z.; Belyakov, A.; Kaibyshev, R.

    2017-12-01

    The microstructural evolution of 304L and 316L steels during warm plate rolling to a strain of 3 and subsequent annealing as well as the structural effect on the mechanical properties were investigated. The warm rolled microstructures consisted of flattened wavy austenitic grains with transverse grain sizes of about 220 and 160 nm in 304L and 316L steels, respectively. The formation of the wavy austenite structures was facilitated by high density of microshear bands. The subsequent annealing was accompanied by the development of static recrystallization and grain growth. The 304L steel specimens were characterized by a lower stability against recrystallization and grain growth as compared to the 316L ones. The grain coarsening during annealing was accompanied by gradual softening. The hardness decreased by 50% in both steels after annealing at 800°C. The grain coarsening was accompanied by strength degradation, although the tensile strength above 900 and 1000 MPa remained in the 304L and 316L steel specimens, respectively, after annealing at 700°C.

  2. Modeling of the Recrystallization and Austenite Formation Overlapping in Cold-Rolled Dual-Phase Steels During Intercritical Treatments

    Science.gov (United States)

    Ollat, M.; Massardier, V.; Fabregue, D.; Buscarlet, E.; Keovilay, F.; Perez, M.

    2017-10-01

    Austenite formation kinetics of a DP1000 steel was investigated from a ferrite-pearlite microstructure (either fully recrystallized or cold-rolled) during typical industrial annealing cycles by means of dilatometry and optical microscopy after interrupted heat treatments. A marked acceleration of the kinetics was found when deformed ferrite grains were present in the microstructure just before austenite formation. After having described the austenite formation kinetics without recrystallization and the recrystallization kinetics of the steel without austenite formation by simple JMAK laws, a mixture law was used to analyze the kinetics of the cold-rolled steel for which austenite formation and recrystallization may occur simultaneously. In the case where the interaction between these two phenomena is strong, three main points were highlighted: (i) the heating rate greatly influences the austenite formation kinetics, as it affects the degree of recrystallization at the austenite start temperature; (ii) recrystallization inhibition above a critical austenite fraction accelerates the austenite formation kinetics; (iii) the austenite fractions obtained after a 1 hour holding deviate from the local equilibrium fractions given by Thermo-Calc, contrary to the case of the recrystallized steel. This latter result could be due to the fact that the dislocations of the deformed ferrite matrix could promote the diffusion of the alloying elements of the steel and accelerate austenite formation.

  3. Role of the carbon on the kinetics of grain growth in stainless steel 18-10 after deformation by rolling

    International Nuclear Information System (INIS)

    Nguyen Du; Guiraldenq, P.

    1976-01-01

    Kinetics of grain growth in some 18-10 stainless steels after deformation by rolling have been studied: from experimental results obtained after two series of heat treatments: in air and in primary vacuum, one attempts to show specific influence of carbon on grain growth, and the respective activation energies are determined. Several curves showing evolution of grain size versus annealing time and temperature for the two treatments are given [fr

  4. Finite Element Modeling of an Aircraft Tire Rolling on a Steel Drum: Experimental Investigations and Numerical Simulations

    Directory of Open Access Journals (Sweden)

    Iulian Rosu

    2018-04-01

    Full Text Available The aim of this study is to investigate the thermal evolution of an aircraft tire rolling at high velocities up to take off values. As this kind of experiment is difficult to realize on a real runway, experimental tests were realized on aircraft tires rolling on a steel drum. The rotating drum facility allows to apply variable velocities beyond the take off limits, at fixed skidding angles and loadings. The rolling conditions, vertical loading, velocity and cornering conditions were adopted to correspond to the real conditions of an aircraft tire running or skidding on a flat runway. In the experimental part, the influence of skidding angle, velocity and loading on the thermal evolution of the tire tread were investigated. The thermo-mechanical finite element analysis of a pneumatic radial tire structure was performed taking into account the hyper-viscoelastic rubber behavior, with heating mechanisms developed by the inelastic deformation and by friction. Three-dimensional finite element simulations of an aircraft tire rolling on a steel drum were carried out using Abaqus/Standard finite element solver. The comparison of the temperature distribution on the tire tread between numerical results and the experimental data shows the same overall tendencies. The good correlation between numerical and experimental data shows that numerical simulation could predict the thermal evolution of the tire in critical situations. The authors would like to mention that for confidentiality reason, certain numerical data could not be revealed.

  5. Atmospheric corrosion of hot and cold rolled carbon steel under field exposure in Saudi Arabia

    International Nuclear Information System (INIS)

    Syed, S.

    2008-01-01

    Carbon steel (hot and cold rolled) specimens have been exposed to the action of different atmospheres at 20 test sites distributed in Saudi Arabia and was investigated in terms of environmental factors such as average temperature, average relative humidity and deposition rates of atmospheric pollutants (Cl - and SO 2 ). Applying the standard ISO 9223 norm aggressiveness of the atmospheres corresponding to 0the different test sites has been determined. Calculations of corrosion rates were made via loss of weight and characterization of the corrosion products formed on samples has been carried out by means of X-ray diffraction (XRD). The major constituent of the rust formed in marine and marine-industrial environment is goethite (α-FeOOH). These samples also show the presence of a large proportion of lepidocrocite (γ-FeOOH) and small amounts of ferrihydrite and maghemite (γ-Fe 2 O 3 ). In the case of urban and rural samples goethite is the major constituent of corrosion layers. The rust formed under the urban environment also contains large amounts of ferrihydrite and in a lesser proportion, of goethite and maghemite

  6. On microstructure and performance of tempered high-boron high-speed steel roll

    Directory of Open Access Journals (Sweden)

    Fu Hanguang

    2012-08-01

    Full Text Available Influences of the tempering temperature on the microstructure, mechanical property and wear resistance of High-Boron High Speed Steel (HBHSS roll materials were investigated by means of optical microscopy, scanning electron microscopy (SEM, X-ray diffraction, hardness measurement, impact tester, tensile tester and pin abrasion tester. The results show that the as-cast structure of HBHSS consists of a great amount of martensite and M2(B,C and a few retained austenites and M23(B,C6. After solution treated at 1,050 °C and followed by oil cooling, the amount of M23(B,C6 carbo-borides in quenched HBHSS increases obviously and the macrohardness of the quenched HBHSS is 66 HRC, which is very close to the 65.8 HRC of as-cast HBHSS. On the whole, the hardness of HBHSS alloy shows a trend of slight decrease with increasing tempering temperature when tempered below 500 °C. While when above 500 °C, the hardness increases slightly as the tempering temperature increases and reaches a peak at 525 °C and then decreases obviously. The impact toughness of HBHSS has a tendency to increase as the tempering temperature increases. Tempering can improve the tensile strength and elongation of HBHSS, but a higher tempering temperature causes a slight decrease in both tensile strength and elongation. Excellent wear resistance can be obtained by tempering at 500 to 550 °C.

  7. Effect of Heat Treatment on Microstructures and Mechanical Properties of Severe Plastically Deformed Hypo- and Hyper-Eutectoid Steels by Caliber Rolling Process.

    Science.gov (United States)

    Yun, Shin-Cheon; Kim, Hyun-Jin; Bae, Chul-Min; Lee, Kee-Ahn

    2016-02-01

    This study investigated the effect of post-heat treatment on the microstructures and mechanical properties of severe plastically deformed hypo- and hyper-eutectoid steels that underwent a caliber rolling process. First, 28 passes of caliber rolling were performed on both the hypo-eutectoid steel with Fe-0.47% C (wt%) composition and the hyper-eutectoid steel with Fe-1.02%C (wt%) composition. Then, the caliber rolled materials underwent heat treatment at 500 degrees C for 1, 3, 5, 10, 30 and 60 minutes. The caliber rolled steel possessed a 300-400 nm-sized oval cementite structure created through elongating and segmentation regardless of the C composition. The observation of heat-treated microstructures showed that cementite structure became globular and ferrite size increased as heat treatment temperature increased. In the hardness measurement, the initial caliber rolled samples showed 372.8 Hv (hypoeutectoid) and 480.1 Hv (hyper-eutectoid). However, hardness dramatically decreased up to 10 min. heat treatments, and then showed a constant or small reduction with time. The yield strengths (compression) of caliber rolled hypo- and hypereutectoid steels obtained were 1097 MPa and 1426 MPa, respectively, and the yield strengths of the same steels after heat treatment (500 degrees C, 60 min.) were identified to be 868 MPa and 1316 MPa, respectively.

  8. A microstructure sensitive study of rolling contact fatigue in bearing steels: A numerical and experimental approach

    Science.gov (United States)

    Pandkar, Anup Surendra

    Bearings are an integral part of machine components that transmit rotary power such as cars, motors, engines etc. Safe bearing operation is essential to avoid serious failures and accidents, which necessitates their timely replacement. This calls for an accurate bearing life prediction methods. Based on the Lundberg-Palmgen (LP) model, current life models consistently under predict bearings lives. Improvement in life prediction requires understanding of the bearing failure mechanism i.e. Rolling Contact Fatigue (RCF). The goal of this research is to develop a mechanistic framework required for an improved bearing life prediction model. Such model should account for metal plasticity, influence of microstructural features and cyclically evolving stressstrain fields induced during RCF. To achieve this, elastic-plastic finite element (FE) study is undertaken to investigate the response of M50-NiL bearing steel during RCF. Specifically, a microstructure sensitive study of the influence of non-metallic inclusions on RCF response of bearings is presented. M50-NiL microstructure consists of carbides which are orders of magnitude smaller than bearing dimensions. To account for this size difference, a multi-scale FE modeling approach is employed. The FE results reveal that hard carbide particles act as local stress risers, alter surrounding stressstrain fields and cause micro-scale yielding of steel matrix. Moreover, they introduce a shear stress cycle with non-zero mean stress, which promotes micro-plastic strain accumulation via ratcheting mechanism. Localized ratcheting is primarily responsible for cyclic hardening within the RCF affected region. Such evolution of subsurface hardness can be used to quantify RCF induced damage. To investigate this further, cyclic hardening response of the RCF affected region is simulated. The results show good agreement with the experimental observations. The cyclic stress-strain fields obtained from these simulations and the knowledge of

  9. Numerical Analysis of Effectiveness of Strengthening Concrete Slab in Tension of the Steel-Concrete Composite Beam Using Pretensioned CFRP Strips

    Directory of Open Access Journals (Sweden)

    Jankowiak Iwona

    2017-12-01

    Full Text Available One of the methods to increase the load carrying capacity of the reinforced concrete (RC structure is its strengthening by using carbon fiber (CFRP strips. There are two methods of strengthening using CFRP strips - passive method and active method. In the passive method a strip is applied to the concrete surface without initial strains, unlike in the active method a strip is initially pretensioned before its application. In the case of a steel-concrete composite beam, strips may be used to strengthen the concrete slab located in the tension zone (in the parts of beams with negative bending moments. The finite element model has been developed and validated by experimental tests to evaluate the strengthening efficiency of the composite girder with pretensioned CFRP strips applied to concrete slab in its tension zone.

  10. USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

    Directory of Open Access Journals (Sweden)

    Arísio de Abreu Barbosa

    2013-12-01

    Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

  11. Effect of Coiling Temperature on Microstructure, Properties and Resistance to Fish-Scaling of Hot Rolled Enamel Steel.

    Science.gov (United States)

    Zhao, Yang; Huang, Xueqi; Yu, Bo; Yuan, Xiaoyun; Liu, Xianghua

    2017-08-31

    The microstructure, mechanical properties, and hydrogen permeation behavior of hot rolled enamel steel were investigated. Three coiling temperatures were adopted to gain different sizes of ferrite grain and TiC precipitates. The results show that a large number of interphase precipitates of nano-sized TiC can be obtained at coiling temperatures of 650 and 700 °C, while a few precipitates are found in experimental steel when coiling temperature is 600 °C. The yield strength and ultimate tensile strength decrease with increasing coiling temperature, while elongation increases. The experimental steel has the best resistance to fish-scaling at coiling temperature of 700 °C, due to the large quantities of nano-sized interphase precipitates of TiC.

  12. The analysis of the influence of varying types of shape grooves on the behavior of internal material discontinuities during rolling

    Directory of Open Access Journals (Sweden)

    M. Knapiński

    2013-01-01

    Full Text Available The article discusses problems related to the influence of rolling processes on the process of closing of internal discontinuities in continuous castings during rolling in two types of shape grooves. Numerical modelling of the process of rolling 160 x 160 mm continuous C45 steel billets using the Forge 2008® software program. Variations in deformed strip temperature, as well as in the shape of holes simulating material discontinuities were examined.

  13. Dimensional ranges and rolling efficiency in a tandem cold rolling mill

    Energy Technology Data Exchange (ETDEWEB)

    Larkiola, J.

    1997-12-31

    In this work, physical models and a neural network theory have been combined in order to predict the properties of a steel strip and to optimise the process parameters in cold rolling. The prediction of the deformation resistance of the material and the friction parameter is based on the physical model presented by Bland, Ford and Ellis and artificial neural network computing (ANN). The accuracy of these models has been tested and proved by using a large amount of the measured data. With the aid of these models it has been shown that (a) the small change to the relative reduction distribution can have a clear effect upon the rolling efficiency, (b) the dimensional ranges of the tandem cold roll mill can be determined and optimised and (c) the possibility to cold roll a new product of new width, strength or thickness can be determined and the parameters of the tandem cold rolling process can be optimised. (orig.) 43 refs.

  14. Stainless Steel Cladding Of Structural Steels By CO2 Laser Welding Techniques

    Science.gov (United States)

    Ludovico, A.; Daurelio, G.; Arcamone, O.

    1989-01-01

    Steel cladding processes are usually performed in different ways: hot roll cladding, strip cladding, weld cladding, explosion forming. For the first time, a medium power (2 KW c.w.) CO2 laser was used to clad structural steels (Fe 37C), 3 and 5 mm thick, with austenitic stainless steels (AISI 304 and AISI 316), 0.5 and 1.5 mm thick. The cladding technique we have developed uses the laser penetration welding process.

  15. A new transducer for roll gap measurements of the roll pressure distribution and the friction condition in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, Jonas; Wanheim, Tarras; Presz, W.

    2005-01-01

    and stainless steel strips in a pilot mill. The recordings were selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed....... Conclusions The new transducer works very well, it was seen to be robust and able to avoid signal disturbance. The pressure and friction stress distribution results was as expected by the authors and a good reproducibility, together with a proven agreement between recorded signals and signals simulated....... Keywords Friction stress, normal pressure distribution, roll bite measurements, cold flat rolling of metals...

  16. Control of Carbon Content in Steel by Introducing Proeutectoid Ferrite Transformation into Hot-Rolled Q&P Process

    Science.gov (United States)

    Li, Xiao-lei; Li, Yun-jie; Kang, Jian; Li, Cheng-ning; Yuan, Guo; Wang, Guo-dong

    2018-01-01

    A processing strategy involving primary and secondary carbon partitioning is proposed for the hot-rolled quenching and partitioning process through the introduction of proeutectoid ferrite transformation after rolling. The microstructures of the steels were characterized using scanning electron microscopy, transmission electron microscopy, electron probe microanalysis, and x-ray diffraction, and the mechanical properties were evaluated using a universal tensile machine. The blocky retained austenite that distributed along the ferrite grain boundaries was promoted based on the coupling action of the primary and secondary carbon partitioning, which enhanced the transformation-induced plasticity effect during deformation despite the high carbon concentration. A ferrite formation temperature range of 760 to 800 °C was proposed. In addition, from the perspective of industrialization, the observed `plateau trends' for the retained austenite fraction and product of strength and elongation suggest the availability of a wide processing window of 215-362 °C for controlling the coiling temperature.

  17. NORMAL PRESSURE AND FRICTION STRESS MEASUREMENT IN ROLLING PROCESSES

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Lagergren, Jonas

    2005-01-01

    the output from the transducer, the friction stress and normal pressure in the contact zone can be determined. The new concept differs from existing pin designs by a lower disturbance of lubricant film and material flow and limited penetration of material between transducer and roll. Aluminum, cupper...... and steel strips with a width of 40 mm was rolled with reduction varying from 2.7% to 29%, in a pilot mill. For evaluating the transducer, the measured contact forces are compared with external measurements of roll separating forces and torque. The determined friction coefficients are compared with values...

  18. Product Design and Production Practice of 700MPa High Strength Hot Rolled Strip for Auto Axle Tube

    Science.gov (United States)

    Hui, Pan; Zhao-dong, Wang; Ya-jun, Hui; Yang, Cui; Xiang-tao, Deng; Chun-lin, Bao

    According to the technical specifications of 700MPa high strength automotive axle tube steel, a low cost of 0.07%C+1.5%Mn+0.05%Nb+0.10%Ti was designed. The high strength mainly relies on grain refinement strengthening and precipitation strengthening. The recrystallization, precipitation, and CCT curves of the 700MPa grade axle tube steel were studied in order to determine a reasonable TMCP process. By controlling the low level segregation band, low level of C and N content, 700MPa grade high strength automotive axle tube steel is successfully developed with excellent mechanical property, welding property, flattening and flaring property, torsion fatigue property, static torsional property and surface quality.

  19. AISI/DOE Advanced Process Control Program Vol. 3 of 6 Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated Mathematical Model

    Energy Technology Data Exchange (ETDEWEB)

    J.K. Brimacombe; I.V. Samarasekera; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

    1999-07-31

    This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evolution and mechanical properties of steel strip in a hot-strip mill. This achievement results from a joint research effort that is part of the American Iron and Steel Institute's (AIS) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American Steelmakers.

  20. Creep-fatigue modelling in structural steels using empirical and constitutive creep methods implemented in a strip-yield model

    Science.gov (United States)

    Andrews, Benjamin J.

    The phenomena of creep and fatigue have each been thoroughly studied. More recently, attempts have been made to predict the damage evolution in engineering materials due to combined creep and fatigue loading, but these formulations have been strictly empirical and have not been used successfully outside of a narrow set of conditions. This work proposes a new creep-fatigue crack growth model based on constitutive creep equations (adjusted to experimental data) and Paris law fatigue crack growth. Predictions from this model are compared to experimental data in two steels: modified 9Cr-1Mo steel and AISI 316L stainless steel. Modified 9Cr-1Mo steel is a high-strength steel used in the construction of pressure vessels and piping for nuclear and conventional power plants, especially for high temperature applications. Creep-fatigue and pure creep experimental data from the literature are compared to model predictions, and they show good agreement. Material constants for the constitutive creep model are obtained for AISI 316L stainless steel, an alloy steel widely used for temperature and corrosion resistance for such components as exhaust manifolds, furnace parts, heat exchangers and jet engine parts. Model predictions are compared to pure creep experimental data, with satisfactory results. Assumptions and constraints inherent in the implementation of the present model are examined. They include: spatial discretization, similitude, plane stress constraint and linear elasticity. It is shown that the implementation of the present model had a non-trivial impact on the model solutions in 316L stainless steel, especially the spatial discretization. Based on these studies, the following conclusions are drawn: 1. The constitutive creep model consistently performs better than the Nikbin, Smith and Webster (NSW) model for predicting creep and creep-fatigue crack extension. 2. Given a database of uniaxial creep test data, a constitutive material model such as the one developed for

  1. Mathematical modeling of deformation during hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Centre for Metallurgical Processing Engineering

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  2. Low-level determination of silicon in steels by anodic stripping voltammetry on a hanging mercury drop electrode.

    Science.gov (United States)

    Rahier, A H; Lunardi, S; Nicolle, F; George, S M

    2010-10-15

    The sensitive differential pulse anodic stripping voltammetry (DPASV) proposed originally by Ishiyama et al. (2001) has been revised and improved to allow the accurate measurement of silicon on a hanging mercury drop electrode (HMDE) instead of a glassy carbon electrode. We assessed the rate of formation of the partially reduced β-silicododecamolybdate and found that metallic mercury promotes the reaction in the presence of a large concentration of Fe(3+). The scope of the method has been broadened by carrying out the measurements in the presence of a constant amount of Fe(3+). The limit of detection (LOD) of the method described in the present paper is 100 μg Sig(-1) of steel, with a relative precision ranging from 5% to 12%. It can be further enhanced to 700 ng Sig(-1) of steel provided the weight of the sample, the dilution factors, the duration of the electrolysis and the ballast of iron are adequately revised. The tolerance to several interfering species has been examined, especially regarding Al(3+), Cr(3+) and Cr VI species. The method was validated using four low-alloy ferritic steels certified by the National Institute of Standards and Technology (NIST). Its application to nickel base alloys as well as to less complicated matrixes is straightforward. It has also been successfully applied to the determination of free silicon into silicon carbide nano-powder. Copyright © 2010 Elsevier B.V. All rights reserved.

  3. The Effect of Nb on the Continuous Cooling Transformation Curves of Ultra-Thin Strip CASTRIP© Steels

    Directory of Open Access Journals (Sweden)

    Kristin R. Carpenter

    2015-10-01

    Full Text Available The effect of Nb on the hardenability of ultra-thin cast strip (UCS steels produced via the unique regime of rapid solidification, large austenite grain size, and inclusion engineering of the CASTRIP© process was investigated. Continuous cooling transformation (CCT diagrams were constructed for 0, 0.014, 0.024, 0.04, 0.06 and 0.08 wt% Nb containing UCS steels. Phase nomenclature for the identification of lower transformation product in low carbon steels was reviewed. Even a small addition of 0.014 wt% Nb showed a potent effect on hardenability, shifting the ferrite C-curve to the right and expanding the bainitic ferrite and acicular ferrite phase fields. Higher Nb additions increased hardenability further, suppressed the formation of ferrite to even lower cooling rates, progressively lowered the transformation start and finish temperatures and promoted the transformation of bainite instead of acicular ferrite. The latter was due to Nb suppressing the formation of allotriomorphic ferrite and allowing bainite to nucleate at prior austenite grain boundaries, a lower energy site than that for the intragranular nucleation of acicular ferrite at inclusions. Strength and hardness increased with increasing Nb additions, largely due to microstructural strengthening and solid solution hardening, but not from precipitation hardening.

  4. Analysis of the influence of the anisotropy induced by cold rolling on duplex and super-austenitic stainless steels

    Directory of Open Access Journals (Sweden)

    Martino Labanti

    2010-07-01

    Full Text Available This report contains the results obtained from the mechanical characterization tests carried out on two different stainless steel (duplex 6%Ni, 22%Cr and super-austenitic 31%Ni, 28%Cr used for the manufacturing of pipes which are employed in the oil production. The activity has been performed in order to evaluate the effects of anisotropy, induced by cold rolling, on the mechanical characteristics of the investigated steels, measured in the three main directions. Considering the small size of the component, the method and the specimens used for the tests were not the standard one. The procedure carried out provided the strain measurement of the specimen during testing by means of resistive strain gages, bonded on the specimens.

  5. Screening the performance of lubricants for ironing of stainless steel with a strip reduction test

    DEFF Research Database (Denmark)

    Andreasen, Jan Lasson; Bay, Niels; Andersen, Mette Merete

    1997-01-01

    A laboratory strip reduction test simulating the tribological conditions of an ironing process is proposed. The test is capable of simulating varying process conditions such as reduction, drawing speed, tool temperature and sliding length. The test makes it possible to quantify the onset...

  6. 76 FR 49726 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

    Science.gov (United States)

    2011-08-11

    ... in certain industrial blades and surgical and medication instruments. Items 5 through 12 are further... the balance iron. Permanent magnet iron-chromium-cobalt alloy stainless strip is also excluded from... heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway locomotives...

  7. Dominant root locus in state estimator design for material flow processes: A case study of hot strip rolling.

    Science.gov (United States)

    Fišer, Jaromír; Zítek, Pavel; Skopec, Pavel; Knobloch, Jan; Vyhlídal, Tomáš

    2017-05-01

    The purpose of the paper is to achieve a constrained estimation of process state variables using the anisochronic state observer tuned by the dominant root locus technique. The anisochronic state observer is based on the state-space time delay model of the process. Moreover the process model is identified not only as delayed but also as non-linear. This model is developed to describe a material flow process. The root locus technique combined with the magnitude optimum method is utilized to investigate the estimation process. Resulting dominant roots location serves as a measure of estimation process performance. The higher the dominant (natural) frequency in the leftmost position of the complex plane the more enhanced performance with good robustness is achieved. Also the model based observer control methodology for material flow processes is provided by means of the separation principle. For demonstration purposes, the computer-based anisochronic state observer is applied to the strip temperatures estimation in the hot strip finishing mill composed of seven stands. This application was the original motivation to the presented research. Copyright © 2017 ISA. Published by Elsevier Ltd. All rights reserved.

  8. Fabrication of Hadfield-Cored Multi-layer Steel Sheet by Roll-Bonding with 1.8-GPa-Strength-Grade Hot-Press-Forming Steel

    Science.gov (United States)

    Chin, Kwang-Geun; Kang, Chung-Yun; Park, Jaeyeong; Lee, Sunghak

    2018-03-01

    An austenitic Hadfield steel was roll-bonded with a 1.8-GPa-strength-grade martensitic hot-press-forming (HPF) steel to fabricate a multi-layer steel (MLS) sheet. Near the Hadfield/HPF interface, the carburized and decarburized layers were formed by the carbon diffusion from the Hadfield (1.2%C) to HPF (0.35%C) layers, and could be regarded as kinds of very thin multi-layers of 35 μm in thickness. The tensile test and fractographic data indicated that the MLS sheet was fractured abruptly within the elastic range by the intergranular fracture occurred in the carburized layer. This was because C was mainly segregated at prior austenite grain boundaries in the carburized layer, which weakened grain boundaries to induce the intergranular fracture. In order to solve the intergranular facture problem, the MLS sheet was tempered at 200 °C. The stress-strain curve of the tempered MLS sheet lay between those of the HPF and Hadfield sheets, and a rule of mixtures was roughly satisfied. Tensile properties of the MLS sheet were dramatically improved after the tempering, and the intergranular fracture was erased completely. In particular, the yield strength up to 1073 MPa along with the high strain hardening and excellent ductility of 32.4% were outstanding because the yield strength over 1 GPa was hardly achieved in conventional austenitic steels.

  9. Low friction slip-rolling contacts. Influences of alternative steels, high performance thin film coatings and lubricants

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, Christian

    2013-02-01

    Due to the growing environmental awareness worldwide, containment provisions for CO{sub 2} emissions in mobility systems and increasing performance requirements the demands on mechanical systems and their materials continuously rise. These high demands require the implementation of new technical approaches, for example of light-weight strategies in automotive powertrains, and directly raise questions about the suitability of the most promising technical solution. Two basic parameters, the surface hardness of the tooth flanks and the core fatigue strength of the tooth root, illustrate exemplarily increasing demands on material grades used for gear wheels in automotive powertrains. In addition to light-weight strategies, a reduction in friction and an increase of the fatigue lifetime are two other major development directions to strive the mentioned targets. It is clear that any kind of solution must show an equal application profile, preferably an improvement, compared to the state-of-the-art solutions. For tribological systems, the following paths may offer lower friction and higher load carrying capabilities: 1. Alternative base oils and additives (such as esters, polyglycols), 2. Thin film coatings (e.g. DLC) and/or 3. Novel steel metallurgies. In previous investigations on the slip-rolling resistance of thin film coatings (a-C, ta-C, Zr(C,N)) the substrates were mainly made of the bearing steels 100Cr6H and Cronidur 30. Applying contact pressures of up to P{sub 0max} = 2.9 GPa (F{sub N} = 2,000 N), the samples were tested up to 10 million load cycles in endurance tests. The aim of the present work is to broaden the research by varying the input parameters. Newly developed engine oil mixtures, high performance thin film coatings and alternative steel solutions are intensively investigated in highly stressed slip-rolling contacts at lubricant temperatures of 120 C. Specifically, in using new steel metallurgies, i.e. the high toughness and high strength steels V300

  10. Modeling recovery and recrystallization kinetics in cold-rolled Ti-Nb stabilized interstitial-free steel

    International Nuclear Information System (INIS)

    Mukunthan, K.; Hawbolt, E.B.

    1996-01-01

    The recovery and recrystallization kinetics in an 80 pct cold-rolled Ti-Nb stabilized interstitial-free (IF) steel have been characterized for isothermal (500 to 760 C) and continuous heating (0.025 C s -1 to 20.2 C s -1 ) annealing. Isothermal recovery kinetics, as monitored by {220} X-ray peak resolution measurements, were described using a semiempirical logarithmic equation. The IF steel recovered relatively easily, with approximately 45 to 60 pct of the total peak resolution occurring prior to the onset of recrystallization. An iterative procedure was adopted to separate the diffraction effects associated with the concurrent recovery and recrystallization processes. Microstructural observations indicated that the recrystallization event was heterogeneous, with preferential nucleation and early site saturation at grain boundaries in the cold-rolled material. Isothermal recrystallization kinetics, determined by quantitative metallography, were described using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) and Speich-Fisher (SF) relationships. Recovery and recrystallization kinetics during continuous heating have been modeled using the isothermal kinetic parameters, assuming the validity of the principle of additivity. The results were validated by experimental measurements obtained at heating rates simulating both batch and continuous annealing. Although the Scheil additivity equation overestimated the recrystallization start time for continuous heating conditions, the associated higher temperature and more rapid initial recrystallization resulted in similar overall kinetics

  11. Texture Analysis using The Neutron Diffraction Method on The Non Standardized Austenitic Steel Process by Machining,Annealing, and Rolling

    Directory of Open Access Journals (Sweden)

    Tri Hardi Priyanto

    2016-04-01

    Full Text Available Austenitic steel is one type of stainless steel which is widely used in the industry. Many studies on  austenitic stainless steel have been performed to determine the physicalproperties using various types of equipment and methods. In this study, the neutron diffraction method is used to characterize the materials which have been made from  minerals extracted from the mines in Indonesia. The materials consist of a granular ferro-scrap, nickel, ferro-chrome, ferro-manganese, and ferro-silicon added with a little titanium. Characterization of the materials was carried out in threeprocesses, namely: machining, annealing, and rolling. Experimental results obtained from the machining process generally produces a texture in the 〈100〉direction. From the machining to annealing process, the texture index decreases from 3.0164 to 2.434.Texture strength in the machining process (BA2N sample is  8.13 mrd and it then decreases to 6.99 in the annealing process (A2DO sample. In the annealing process the three-component texture appears, cube-on-edge type texture{110}〈001〉, cube-type texture {001}〈100〉, and brass-type {110}〈112〉. The texture is very strong leading to the direction of orientation {100}〈001〉, while the {011}〈100〉is weaker than that of the {001}, and texture withorientation {110}〈112〉is weak. In the annealing process stress release occurred, and this was shown by more randomly pole compared to stress release by the machining process. In the rolling process a brass-type texture{110}〈112〉with a spread towards the goss-type texture {110}〈001〉 appeared,  and  the  brass  component  is markedly  reinforced  compared  to  the undeformed state (before rolling. Moreover, the presence of an additional {110} component was observed at the center of the (110 pole figure. The pole density of three components increases withthe increasing degree of thickness reduction. By increasing degrees

  12. Nondestructive examination of recovery stage during annealing of a cold-rolled low-carbon steel using eddy current testing technique

    OpenAIRE

    Seyfpour, M.; Ghanei, S.; Mazinani, M.; Kashefi, M.; Davis, Claire

    2017-01-01

    The recovery process in steel is usually investigated by conventional destructive tests that are expensive, time-consuming and also cumbersome. In this study, an alternative non-destructive test technique (based on eddy current testing) is used to characterise the recovery process during annealing of cold-rolled low-carbon steels. For assessing the reliability of eddy current results corresponding to different levels of recovery, X-ray line broadening analysis is also employed. It is shown th...

  13. Submerged Arc Stainless Steel Strip Cladding—Effect of Post-Weld Heat Treatment on Thermal Fatigue Resistance

    Science.gov (United States)

    Kuo, I. C.; Chou, C. P.; Tseng, C. F.; Lee, I. K.

    2009-03-01

    Two types of martensitic stainless steel strips, PFB-132 and PFB-131S, were deposited on SS41 carbon steel substrate by a three-pass submerged arc cladding process. The effects of post-weld heat treatment (PWHT) on thermal fatigue resistance and hardness were evaluated by thermal fatigue and hardness testing, respectively. The weld metal microstructure was investigated by utilizing optical microscopy, scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM). Results showed that, by increasing the PWHT temperature, hardness decreased but there was a simultaneous improvement in weldment thermal fatigue resistance. During tempering, carbide, such as (Fe, Cr)23C6, precipitated in the weld metals and molybdenum appeared to promote (Fe, Cr, Mo)23C6 formation. The precipitates of (Fe, Cr, Mo)23C6 revealed a face-centered cubic (FCC) structure with fine grains distributed in the microstructure, thereby effectively increasing thermal fatigue resistance. However, by adding nickel, the AC1 temperature decreased, causing a negative effect on thermal fatigue resistance.

  14. 78 FR 79667 - Stainless Steel Sheet and Strip in Coils From Japan: Initiation of Expedited Changed...

    Science.gov (United States)

    2013-12-31

    ... rare earth elements of more than 0.06 percent, with the balance iron. Permanent magnet iron-chromium... industrial furnaces, and in rheostats for railway locomotives. The product is currently available under... specialty stainless steels typically used in certain industrial blades and surgical and medical instruments...

  15. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Science.gov (United States)

    2010-12-03

    ... Steel Inc., Steel Dynamics, Weirton Steel Corporation, Independent Steelworkers Union, and United... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  16. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., A507). Non-rectangular shapes, not in coils, which are the result of having been processed by cutting... December 31, 2010. \\4\\ See, e.g., Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of...

  17. INCREASING STAMPING FORMABILITY OF LOW-CARBON COLD ROLLED THIN STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    I. Tatarkina

    2015-12-01

    Full Text Available The use of surfactant (épila was studied as a method for improving the cold-formability of steel sheets. The factors of the resulting effect were analyzed. Application of épila significantly reduces the surface roughness and decreases the stress concentrates. Epilam fills pores and microcracks, displaces moisture and gases, thereby reducing metal embrittlement. The application of épila pro-vides the highest category of drawing the low carbon sheet steel 08kp.

  18. Welding of Thermomechanically Rolled Steel by Yb:YAG Disk Laser / Spawanie Stali Walcowanej Termomechanicznie Laserem Dyskowym Yb:YAG

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2015-12-01

    Full Text Available Autogenous laser welding of 5.0 mm thick butt joints of thermomechanically rolled steel S700MC was investigated. The Yb:YAG disk laser TruDisk 3302 emitted at 1.03 μm was used for the trials of autogenous welding. The effect of laser welding parameters and thus thermal conditions of welding on weld shape, microstructure of weld metal and heat affected zone (HAZ, tensile strength, bending angle, impact toughness and microhardness profile was determined. Studies have shown that it is advantageous to provide a high welding speed and low heat input. High cooling rate of weld metal and HAZ leads to the formation of a favorable structure characterized by a large proportion of fine-grained acicular ferrite and provides high mechanical properties of butt joints.

  19. Optimized cutting and forming parameters for a robust collar drawing process for hot-rolled complex-phase steels

    Science.gov (United States)

    Kovacs, S.; Beier, T.; Woestmann, S.

    2017-09-01

    The demands on materials for automotive applications are steadily increasing. For chassis components, the trend is towards thinner and higher strength materials for weight and cost reduction. In view of attainable strengths of up to 1200 MPa for hot rolled materials, certain aspects need to be analysed and evaluated in advance in the development process using these materials. Collars in particular, for example in control arms, have been in focus for part and process design. Issues concerning edge and surface cracks are observed due to improper geometry and process layout. The hole expansion capability of the chosen material grade has direct influence on the achievable collar height. In general, shear cutting reduces the residual formability of blank edges and the hole expansion capability. In this paper, using the example of the complex phase steel CP-W® 800 of thyssenkrupp, it is shown how a suitable geometry of a collar and optimum shear cutting parameters can be chosen.

  20. The influence of microstructure on the mechanical properties of metallurgical rolls made of G200CrMoNi4-3-3 cast steel

    Directory of Open Access Journals (Sweden)

    A. Brodziak

    2009-07-01

    Full Text Available The subject of the study is the high-carbon tool cast steel G200CrMoNi4-3-3 used for metallurgical rolls, especially in section rolling mills. The test material was derived from a roll damaged in production; therefore, the authors had the material in a raw state at their disposal, on which they were able to carry out additional heat treatment operations. The pearlitic matrix of casting steel G200CrMoNi4-3-3 allows machining to be done to modify the pass or to remove any defects, and the primary and secondary precipitates of carbides enhance the tribological properties. The authors have been for years involved in the optimization of the structure of this material by slight correction to its chemical composition and/or the modification of heat treatment. The presented principles of heat treatment modifications will lead to considerable economic and ecologic profits. It has also been demonstrated that raising slightly the contents of carbide-forming elements, which markedly increases the quantity of transformed ledeburite, results in an enhancement of tribological properties. The analysis of a dozen or so rolls exploited down to the dead roll diameter has shown that roll of cast steel with increased contents of carbon and carbide-forming elements exhibit better service properties, as characterized by the amount of feedstock rolled. Such a method of enhancing the service properties required the assessment of fracture toughness, which was verified using the linear-elastic methods of fracture mechanics.

  1. Finite element analysis on multi-step rolling process and controlling quality defect for steel wheel rim

    Directory of Open Access Journals (Sweden)

    Ping Lu

    2015-07-01

    Full Text Available To conduct an in-depth analysis of the wheel rim forming processes and effectively control rim forming quality defects, three-dimensional elastic–plastic finite element models of flaring and three rolling processes for 22.5 × 9.0-type steel wheel rim were established using ABAQUS software. Some key techniques in establishing models were investigated, such as methods of imposing boundary condition given by side guide wheels and enforcing load curve. The accuracy of the models was verified by comparing the simulation results with the point-cloud model of the actual produced rim in terms of exterior shape and thickness. Distributions and changes in the equivalent stress and equivalent plastic strain were analysed. The results indicate that the rim misalignment defect often occurs when the unequal width of the reserved material at the two ends of the rim is in the first rolling process. An improved die design is proposed. The results of the finite element analysis indicate that the improved dies are conducive to the flow of the material between the gap of the upper roller and the lower roller, and the difference in the rim width is significantly reduced.

  2. Effect of the Leveling Conditions on Residual Stress Evolution of Hot Rolled High Strength Steels for Cold Forming

    Science.gov (United States)

    Park, Keecheol; Oh, Kyungsuk

    2017-09-01

    In order to investigate the effect of leveling conditions on residual stress evolution during the leveling process of hot rolled high strength steels, the in-plane residual stresses of sheet processed under controlled conditions at skin-pass mill and levelers were measured by cutting method. The residual stress was localized near the edge of sheet. As the thickness of sheet was increased, the residual stress occurred region was expanded. The magnitude of residual stress within the sheet was reduced as increasing the deformation occurred during the leveling process. But the residual stress itself was not removed completely. The magnitude of camber occurred at cut plate was able to be predicted by the residual stress distribution. A numerical algorithm was developed for analysing the effect of leveling conditions on residual stress. It was able to implement the effect of plastic deformation in leveling, tension, work roll bending, and initial state of sheet (residual stress and curl distribution). The validity of simulated results was verified from comparison with the experimentally measured residual stress and curl in a sheet.

  3. Welding of Aluminum Alloys to Steels: An Overview

    Science.gov (United States)

    2013-08-01

    51] in which the bimetal wires can be roll welded Al/ Steel strips and the welding is a kind of tricky process to have similar metals joined together...Al 1060) and steel (1Cr18Ni9Ti) were joined together using the vacuum furnace and A-Si alloy as the strip layer. The interface of the joints showed...also greatly appreciated. References [1] A. Kelkar, R. Roth, J. Clark, Automobile bodies: can aluminum be an economical alternative to steel ? , JOM

  4. Direct micro-to-macro modelling of the cold rolling of pearlitic steel

    Directory of Open Access Journals (Sweden)

    Delannay Laurent

    2016-01-01

    Full Text Available A crystal plasticity model is adapted in order to predict strength, internal stresses and texture development in pearlite. The model is used as the user-defined material law in macroscopic finite element simulation of rolling. It is shown that the material response depends strongly on the reorientation of cementite lamellae. The model produces good estimates of the lattice strains measured by neutron diffraction as well as the uniaxial tensile curve.

  5. A Study of the Cold Resistance of Coiled Stock for Pipes Produced at Foundry-Rolling Works. Part 1

    Science.gov (United States)

    Bagmet, O. A.; Naumenko, V. V.; Smetanin, K. S.

    2018-01-01

    The mechanical properties, the microstructure, and the cold resistance of coiled strips from low-carbon manganese-and silicon-alloyed steels with different additions of niobium and titanium produced by direct rolling of thin slabs right after their continuous casting under the conditions of foundry-rolling works are studied. It is shown that the addition of 0.01% Ti into the steel alloyed with 0.04% niobium has a positive effect on the ductility, toughness and cold resistance of the rolled strips and a negative effect on the strength. A high (0.08%) content of niobium is favorable for the impact toughness and resistance to brittle fracture of Charpy specimens of the steels studied under negative temperatures of up to -80°C.

  6. The effect of clustering on the mobility of dislocations during aging in Nb-microalloyed strip cast steels: In situ heating TEM observations

    International Nuclear Information System (INIS)

    Shrestha, Sachin L.; Xie, Kelvin Y.; Ringer, Simon P.; Carpenter, Kristin R.; Smith, David R.; Killmore, Chris R.; Cairney, Julie M.

    2013-01-01

    Cluster-strengthened Nb-microalloyed strip cast steels are of interest as clustering during aging leads to an enhancement in strength without compromising ductility, resulting in desirable mechanical properties. However, the precise strengthening mechanism is not well understood. Using in situ heating transmission electron microscopy, clustering was found to impede the movement of dislocations during aging. The attractive combination of ductility and strength was attributed to the effects of recovery and the restricted movement of dislocations through clustering

  7. Proposal for the award of a contract for the supply of austenitic steel strips for the collars of the LHC superconducting quadrupole magnets

    CERN Document Server

    2000-01-01

    This document concerns the award of a contract for the supply of 828 tonnes of austenitic steel strips for the collars of the LHC superconducting quadrupole magnets. Following a market survey (MS-2618/LHC/LHC) carried out among 39 firms in twelve Member States and two firms in Japan, a call for tenders (IT-2852/LHC/LHC) was sent on 14 August 2000 to six firms in four Member States. By the closing date, CERN had received four tenders from four firms in four Member States. The Finance Committee is invited to agree to the negotiation of a contract with KRUPP THYSSEN NIROSTA (DE), the lowest bidder, for the supply of 828 tonnes of austenitic steel strips for the collars of the LHC superconducting quadrupole magnets for a total amount of 2 619 617 euros (3 998 194 Swiss francs), not subject to revision until 31 December 2001, with an option for the supply of up to 10% additional steel strips for an additional amount of 261 962 euros (399 819 Swiss francs), not subject to revision until 31 December 2001, bringing t...

  8. 77 FR 72820 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; 2010-2011...

    Science.gov (United States)

    2012-12-06

    ... Census (International Trade Commission's Dataweb). DOC will provide The Economy Ministry of Russia with... DEPARTMENT OF COMMERCE International Trade Administration [A-821-809] Hot-Rolled Flat-Rolled..., International Trade Administration, Department of Commerce. SUMMARY: On June 1, 2012, the Department of Commerce...

  9. Fabrication of high edge-definition steel-tape gratings for optical encoders

    Science.gov (United States)

    Ye, Guoyong; Liu, Hongzhong; Yan, Jiawei; Ban, Yaowen; Fan, Shanjin; Shi, Yongsheng; Yin, Lei

    2017-10-01

    High edge definition of a scale grating is the basic prerequisite for high measurement accuracy of optical encoders. This paper presents a novel fabrication method of steel tape gratings using graphene oxide nanoparticles as anti-reflective grating strips. Roll-to-roll nanoimprint lithography is adopted to manufacture the steel tape with hydrophobic and hydrophilic pattern arrays. Self-assembly technology is employed to obtain anti-reflective grating strips by depositing the graphene oxide nanoparticles on hydrophobic regions. A thin SiO2 coating is deposited on the grating to protect the grating strips. Experimental results confirm that the proposed fabrication process enables a higher edge definition in making steel-tape gratings, and the new steel tape gratings offer better performance than conventional gratings.

  10. 75 FR 47541 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan: Final Results of...

    Science.gov (United States)

    2010-08-06

    ..., Gallatin Steel, SSAB N.A.D., Steel Dynamics, Inc., and ArcelorMittal USA Inc. (collectively ``domestic... chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum sulfur, and 0.20...

  11. Low-carbon steel samples deformed by cold rolling - analysis by the magnetic adaptive testing

    Czech Academy of Sciences Publication Activity Database

    Tomáš, Ivan; Vértesy, G.; Kobayashi, S.; Kadlecová, Jana; Stupakov, Oleksandr

    2009-01-01

    Roč. 321, č. 17 (2009), s. 2670-2676 ISSN 0304-8853 R&D Projects: GA MŠk MEB040702; GA ČR GA102/06/0866; GA AV ČR 1QS100100508 Institutional research plan: CEZ:AV0Z10100520 Keywords : magnetic NDE * magnetic adaptive testing * plastic deformation * ow-carbon steel Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.204, year: 2009

  12. Rolling-contact fatigue resistance of hard coatings on bearing steels.

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, A.

    1999-08-18

    Ball- and roller-bearings of the 21st Century are expected to perform better and last longer while operating under more stringent conditions than before. To meet these great expectations, researchers have been constantly exploring new bearing designs or refining existing ones, optimizing microstructure and chemistry of bearing materials, and alternatively, they have been considering the use of thin hard coatings for improved bearing performance and durability. Already, some laboratory tests have demonstrated that hard nitride, carbide (such as TiN, TiC, etc.) and diamondlike carbon (DLC) coatings can be very effective in prolonging the fatigue lives of bearing steels. This paper provides an overview of the recent developments in hard coatings for bearing applications. Previous studies have demonstrated that thin, hard coatings can effectively prolong the fatigue lives of bearing steel substrates. In particular, thinner hard coatings (i.e., 0.2 - 1 {micro}m thick) provide exceptional improvements in the fatigue lives of bearing steel substrates. In contrast, thicker hard coatings suffer micro fracture and delamination when tested under high contact stresses, hence are ineffective and may even have a negative effect on bearing life. Overall, it was concluded that thin hard coatings may offer new possibilities for bearing industry in meeting the performance and durability needs of the 21st Century.

  13. Thermal cycling fatigue behavior of hardfacing heat-resistant stainless steel for continuous caster rolls

    International Nuclear Information System (INIS)

    Jung, Jae Young; Sung, Hwan Jin; Ahn, Sang Ho

    1998-01-01

    The variation of tensile properties and hardness as a function of tempering temperature and time has been investigated using a hardfacing 12%Cr stainless steel. The mechanical properties of the hardfacing 12%Cr stainless steel could be generalized by the Larson-Miller parameter, which concurrently considers the effects of tempering temperature and time. Thermal cycling fatigue behavior of a hardfacing 12%Cr stainless steel has been investigated using a special thermal fatigue testing apparatus. The resistance of thermal fatigue was deteriorated mainly by the low ductility and true fracture strength of material. The temperature distribution in the specimen was calculated using finite element program and compared to experimental results. The strain and stress distributions were evaluated taking into account the temperature distribution and the temperature dependence of the material properties. The results showed that maximum values of strain and stress were produced within the induction-heating region. The strain amplitude obtained in this study was much smaller than that of fully constrained case, which corresponds to thermal expansion due to temperature difference. This result arises from the reduction of the temperature gradient due to thermal conduction to the neighboring region. The magnitude of strain raised with the increase in the temperature gradient, which is due to the rapid cooling and heating rates in the induction-heating region

  14. Effect of Cooling Rate on the Microstructure and Mechanical Properties of C-Mn-Al-Si-Nb Hot-Rolled TRIP Steels

    Science.gov (United States)

    Fu, B.; Y Lu, M.; Y Yang, W.; Li, L. F.; Y Zhao, Z.

    2017-12-01

    A novel thermomechanical process to manufacture hot-rolled TRIP steels has been proposed based on dynamic transformation of undercooled austenite (DTUA). The cooling rate between DTUA and isothermal bainitic treatment in the novel process is important. In the present study, effect of this cooling rate on the final microstructures and mechanical properties of a C-Mn-Al-Si-Nb TRIP steel was investigated. The results showed that the volume fractions of acicular ferrite and retained austenite were increased with the increment of cooling rate. As a consequence, higher yield strength and larger total elongation were obtained for the investigated steel with higher cooling rate. In addition, a value of 30.24 GPa% for the product of tensile strength and total elongation was acquired when the cooling rate was 25 K/s. This value has met the standard of the “Third Generation” of advanced high strength sheet steels.

  15. Influence of hydrogenation regime on structure, phase composition and mechanical properties of Fe18Cr9Ni0.5Ti0.08C steel in cold rolling

    Science.gov (United States)

    Melnikov, Eugene; Astafurova, Elena; Maier, Galina; Moskvina, Valentina

    2017-12-01

    The paper studies the influence of hydrogenation duration on structural and phase transformations, deformation mechanisms and mechanical properties of metastable austenitic steel Fe-18Cr-9Ni-0.5Ti-0.08C (in wt %) processed under cold rolling. Plastic deformation under rolling produces a two-phase (γ + α') grain/subgrain structure in the steel. A yield stress and an ultimate tensile strength are reduced, but the elongation, on the contrary, is increased for hydrogenated and cold-rolled specimens in comparison with values for samples rolled without preliminary hydrogenation. Alloying with hydrogen prior to rolling increases the volume fraction of α'-phase and contributes to the appearance of ɛ-martensite in steel structure. This effect is enhanced with the increase in hydrogen saturation duration.

  16. Effects of annealing on grain-boundary character distribution and texture evolution in hot-rolled Fe-6.5 wt% Si steel

    Science.gov (United States)

    Zhang, Yang; Gokhman, Aleksandr; Wang, Wenhai; Zhang, Zhongwu

    2018-04-01

    In this paper, the effects of annealing on grain-boundary character distribution and texture evolution were investigated in hot-rolled Fe-6.5 wt% Si steel. An annealing treatment performed at different temperatures affected the recrystallization behavior and changed the volume fraction of low-angle and coincidence site lattice (CSL) boundaries. High frequencies of coincidence boundaries Σ3, Σ9, Σ13, and Σ27 were observed in all annealed samples, while the annealing temperature can lead to a large difference in frequencies for Σ13. The effect of crystallographic texture on the directional dependence of the specific magnetic energy in the rolling plane of investigated sheets was calculated and discussed. These results demonstrate the possibility of optimizing grain-boundary character distribution (GBCD) and texture to improve the magnetic and mechanical properties of Fe-6.5 wt% Si steel by controlling annealing temperature.

  17. Tracking the Evolution of Annealing Textures from Individual Deformed Grains in a Cross-Rolled Non-oriented Electrical Steel

    Science.gov (United States)

    Sanjari, Mehdi; Mehdi, Mehdi; He, Youliang; Hilinski, Erik J.; Yue, Steve; Kestens, Leo A. I.; Edrisy, Afsaneh

    2017-12-01

    The evolution of microtexture and microstructure of a cross-rolled 0.88 wt pct Si non-oriented electrical steel was investigated using a quasi- in situ electron backscatter diffraction (EBSD) technique, where individual deformed grains with various initial orientations were tracked during annealing at the same temperature for different times. The textures recrystallized from different deformed grains were compared, and the observations were examined against the preferential nucleation and selective growth theories. Although the cold deformed 〈111〉//ND (normal direction) grains recrystallized first during annealing, they started with significantly different nucleation textures, i.e., γ-fiber (〈111〉//ND) in {111}〈112〉 deformed grains, and cube ({001}〈100〉) in {111}〈110〉 deformed grains. Both recrystallization textures were quite stable until the steel was completely recrystallized. Significant grain growth in these grains was only observed after the recrystallization was complete, which resulted in considerably different final textures as compared to the initial nucleation textures. Deformed grains with a rotated cube ({001}〈111〉) orientation were the last to recrystallize, and the recrystallization was accomplished mainly through the "invading" of neighboring grains into the deformed matrix. Analysis of the misorientations between the rotated cube grain (the matrix) and their neighboring recrystallized grains showed that the preferred growth of some of the grains can be attributed to the high grain boundary mobility associated with the coincident site lattices (CSL). During the course of recrystallization, some 11{h} and rotated cube grains also formed, but they disappeared quickly when the annealing time was increased.

  18. The influence of the hardening coolant agent on the properties of hot rolled bars of the steel 42CrMo4

    Directory of Open Access Journals (Sweden)

    M. Stańczyk

    2014-10-01

    Full Text Available In the work the influence results of two different hardening coolant agents on the basic mechanical proprieties and microstructure of the round hot rolled bars were presented. The bars of 42CrMo4 steel were exposed to analysis, and for those bars in the hardening process, water and modern pro-ecological polymer cooling agents Aqua Quench MK were used.

  19. Effects of Rolling and Cooling Conditions on Microstructure of Umbrella-Bone Steel

    Science.gov (United States)

    Wu, Yan-Xin; Fu, Jian-Xun; Zhang, Hua; Xu, Jie; Zhai, Qi-Jie

    2017-10-01

    The effects of deformation temperature and cooling rate on the micro-structure evolution of umbrella-bone steel was investigated using a Gleeble thermal-mechanical testing machine and dynamic continuous cooling transformation (CCT) curves. The results show that fast cooling which lowers the starting temperature of ferrite transformation leads to finer ferrite grains and more pearlite. Low temperature deformation enhances the hardening effect of austenite and reduces hardenability, allowing a wider range of cooling rates and thus avoiding martensite transformation after deformation. According to the phase transformation rules, the ultimate tensile strength and reduction in area of the wire rod formed in the optimized industrial trial are 636 MPa and 73.6 %, respectively, showing excellent strength and plasticity.

  20. Sodium diethyldithiocarbamate as a corrosion inhibitor of cold rolled steel in 0.5 M hydrochloric acid solution

    International Nuclear Information System (INIS)

    Li Lei; Qu Qing; Bai Wei; Yang Fachang; Chen Yajun; Zhang Shiwen; Ding Zhongtao

    2012-01-01

    Graphical abstract: Relationship between corrosion current density (i corr ), inhibition efficiency (η p ) and temperature with and without DDTC. (solid symbols: i corr , open symbols: η p .) Highlights: ► DDTC can acts as a cathodic type inhibitor for CRS in HCl solution. ► The activation energy, E a , increases with increasing the concentration of DDTC. ► The driving force for adsorption of DDTC on CRS is the increase in entropy. ► DDTC adsorbs on CRS surface probably by chemisorption and physisorption. ► Variation of DDTC results in different effect for time on inhibition efficiency. - Abstract: Sodium diethyldithiocarbamate (DDTC) as a corrosion inhibitor for cold rolled steel (CRS) in 0.5 M HCl solution was investigated by Tafel polarization and electrochemical impedance spectroscopy (EIS). All the data indicate that DDTC can inhibit the corrosion of CRS in HCl solution. Polarization data show that DDTC mainly acts as a good inhibitor though it can accelerate the anodic reaction somewhat. Adsorption of DDTC is found to follow the Langmuir adsorption isotherm. Thermodynamic analysis indicates that both physisorption and chemisorption probably occur in the adsorption process. SEM and FTIR results further validate that DDTC can adsorb on CRS surface.

  1. Effect of electropulsing on surface mechanical properties and microstructure of AISI 304 stainless steel during ultrasonic surface rolling process

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Haibo [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory of Advanced Materials, Tsinghua University, Beijing 100084 (China); Song, Guolin [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Tang, Guoyi, E-mail: tanggy@mail.tsinghua.edu.cn [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory of Advanced Materials, Tsinghua University, Beijing 100084 (China)

    2016-04-26

    The present work integrates 3D digital optical microscopy (OM), nano-indentation, X-ray diffraction (XRD), scanning electron microscopy (SEM) with electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) to systematically investigate the effect of electropulsing on the surface mechanical properties and microstructure of AISI 304 stainless steel during the ultrasonic surface rolling process (USRP). Compared with the original USRP, the introduction of electropulsing with optimal parameters can effectively facilitate surface crack healing and improve surface hardness and wear resistance dramatically, and the residual compressive stress is further enhanced. Meanwhile, more martensite phase and fewer deformation twins can be found in the strengthened layer. Rapid improvement of the surface mechanical properties should be attributed to the ultra-refined grains, accelerated martensitic phase transformation and suppressed deformation twining induced by the coupling effect of USRP and electropulsing. The high strain rate given by USRP, increased stacking fault energy and accelerated dislocation mobility caused by electropulsing are likely the primary intrinsic reasons for the observed phenomena.

  2. Austenitic Reversion of Cryo-rolled Ti-Stabilized Austenitic Stainless Steel: High-Resolution EBSD Investigation

    Science.gov (United States)

    Tiamiyu, A. A.; Odeshi, A. G.; Szpunar, J. A.

    2018-02-01

    In this study, AISI 321 austenitic stainless steel (ASS) was cryo-rolled and subsequently annealed at 650 and 800 °C to reverse BCC α'-martensite to FCC γ-austenite. The texture evolution associated with the reversion at the selected temperatures was investigated using high-resolution EBSD. After the reversion, TiC precipitates were observed to be more stable in 650 °C-annealed specimens than those reversed at 800 °C. {110} texture was mainly developed in specimens subjected to both annealing temperatures. However, specimens reversed at 650 °C have stronger texture than those annealed at 800 °C, even at the higher annealing time. The strong intensity of {110} texture component is attributed to the ability of AISI 321 ASS to memorize the crystallographic orientation of the deformed austenite, a phenomenon termed texture memory. The development of weaker texture in 800 °C-annealed specimens is attributed to the residual strain relief in grains, dissolution of grain boundary precipitates, and an increase in atomic migration along the grain boundaries. Based on the observed features of the reversed austenite grains and estimation from an existing model, it is suspected that the austenite reversion at 650 and 800 °C undergone diffusional and martensitic shear reversion, respectively.

  3. Independency of Elasticity on Residual Stress of Room Temperature Rolled Stainless Steel 304 Plates for Structure Materials

    Directory of Open Access Journals (Sweden)

    Parikin Parikin

    2015-12-01

    Full Text Available Mechanical strengths of materials are widely expected in general constructions of any building. These properties depend on its formation (cold/hot forming during fabrication. This research was carried out on cold-rolled stainless steel (SS 304 plates, which were deformed to 0, 34, 84, and 152% reduction in thickness. The tests were conducted using Vickers method. Ultra micro indentation system (UMIS 2000 was used to determine the mechanical properties of the material, i.e.: hardness, modulus elasticity, and residual stresses. The microstructures showed lengthening outcropping due to stress corrosion cracking for all specimens. It was found that the tensile residual stress in a specimen was maximum, reaching 442 MPa, for a sample reducing 34% in thickness and minimum; and about 10 MPa for a 196% sample. The quantities showed that the biggest residual stress caused lowering of the proportional limit of material in stress-strain curves. The proportional modulus elasticity varied between 187 GPa and of about 215 GPa and was free from residual stresses.

  4. Properties isotropy of magnesium alloy strip workpieces

    OpenAIRE

    Р. Кавалла; В. Ю. Бажин

    2016-01-01

    The paper discusses the issue of obtaining high quality cast workpieces of magnesium alloys produced by strip roll-casting. Producing strips of magnesium alloys by combining the processes of casting and rolling when liquid melt is fed continuously to fast rolls is quite promising and economic. In the process of sheet stamping considerable losses of metal occur on festoons formed due to anisotropy of properties of foil workpiece, as defined by the macro- and microstructure and modes of rolling...

  5. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ... least one of the chemical elements exceeds those listed above (including, e.g., American Society for... lamination steels. IF steels are recognized as low carbon steels with micro-alloying levels of elements such... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements...

  6. Proposal for the award of a contract for the supply of austenitic steel strips for collars of the LHC superconducting dipole magnets

    CERN Document Server

    1999-01-01

    This document concerns the award of a contract for the supply of 410 mm-wide austenitic steel strips for the collars of the LHC superconducting dipole magnets. Following a market survey carried out among 39 firms in twelve Member States and two firms in Japan, a call for tenders (IT-2618/LHC/LHC) was sent on 3 June 1999 to five firms in four Member States and two firms in Japan. The Council agreed to the Management?s proposal to invite Japanese industry to participate, where appropriate, in calls for tenders for supplies for the LHC Project (CERN/CC/2110). By the closing date, CERN had received six tenders. The Finance Committee is invited to approve the negotiation of a contract with the firm NIPPON STEEL CORPORATION (JP) for the supply of 11 000 tonnes of 410 mm-wide austenitic steel strips for the collars of the LHC superconducting dipole magnets for a total amount of 4 298 943 000 Japanese yen, subject to revision for contractual deliveries after 31 December 2000, with an option for the supply of up to 10...

  7. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Science.gov (United States)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50-20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient kh considering average grain size and ε is established. The magnetic flux density at 800 A/m (B8) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B50) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel.

  8. Analytical and experimental investigation of microstructural alterations in bearing steel in rolling contact fatigue

    Science.gov (United States)

    Mobasher Moghaddam, Sina

    Rolling Contact Fatigue (RCF) is one the most common failure modes in bearings. RCF is usually associated with particular microstructural alterations. Such alterations (i.e. white etching cracks, butterflies, etc.) which lead to RCF failure are known to be among the most concerning matters to bearing industry. In the current work, an analytical as well as experimental approaches are used to investigate "butterfly wing" formation, crack initiation and propagation from inclusions. A new damage evolution equation coupled with a FE model is employed to account for the effect of mean stresses and alternating stresses simultaneously to investigate butterfly formation. The proposed damage evolution law matches experimentally observed butterfly orientation, shape, and size successfully. The model is used to obtain S-N results for butterfly formation at different Hertzian load levels. The results corroborate well with the experimental data available in the open literature. The model is used to predict debonding at the inclusion/matrix interface and the most vulnerable regions for crack initiation on butterfly/matrix interface. A new variable called butterfly formation index (BFI) is introduced to manifest the dependence of wing formation on depth. The value of critical damage inside the butterfly wings was obtained experimentally and was then used to simulate damage evolution. Voronoi tessellation was used to develop the FEM domains to capture the effect of microstructural randomness on butterfly wing formation, crack initiation and propagation. Then, the effects of different inclusion characteristics such as size, depth, and stiffness on RCF life are studied. The results show that stiffness of an inclusion and its location has a significant effect on the RCF life: stiffer inclusions and inclusions located at the depth of maximum shear stress reversal are more detrimental to the RCF life. Stress concentrations are not significantly affected by inclusion size for the cases

  9. Evaluation of rolling contact fatigue of induction heated 13Cr-2Ni-2Mo Stainless steel bar with Si3N4-ball

    Science.gov (United States)

    Yadoiwa, Ariyasu; Mizobe, Koshiro; Kida, Katsuyuki

    2018-03-01

    13Cr % martensitic stainless steels were used in various industry, because they have excellent corrosion resistance and high hardness among other stainless steels. They are also expected as a bearing material, however, the research on rolling contact fatigue (RCF) is not enough. In this study, 13Cr-2Ni-2Mo stainless steels were quenched by induction heating and their RCF lives were evaluated. A Si3N4-ball was used in order to apply higher stress (Pmax = 5.6 GPa) than our previous tests (Pmax=5.3 GPa), in a single-ball RCF testing machine. It was found that the basic life (L10) was 2.20×106 cycles and Median life (L50) was 6.04×106 cycles. In addition, Weibull modulus became higher than the previous tests.

  10. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    International Nuclear Information System (INIS)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-01-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k h considering average grain size and ε is established. The magnetic flux density at 800 A/m (B 8 ) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B 50 ) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel

  11. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Jing [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yang, Ping, E-mail: yangp@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, Weimin [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ye, Feng [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k{sub h} considering average grain size and ε is established. The magnetic flux density at 800 A/m (B{sub 8}) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B{sub 50}) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel.

  12. Contact conditions in skin-pass rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2007-01-01

    The special contact conditions in skin-pass rolling of steel strip is analysed by studying plane strain upsetting of thin sheet with low reduction applying long narrow tools and dry friction conditions. An extended sticking region is estimated by an elasto-plastic FEM analysis of the plane strain...... upsetting. This sticking region causes a highly inhomogeneous elasto-plastic deformation with large influence of work-hardening and friction. A numerical analysis of skin-pass rolling shows the same contact conditions, i.e. an extended sticking region around the center of the contact zone. The calculated...... size of the sticking region with varying contact length and pressure/reduction is experimentally verified by plane strain upsetting tests measuring the local surface deformation of the work pieces after unloading....

  13. Initial solidification phenomena: Factors affecting heat transfer in strip casting

    Science.gov (United States)

    Nolli, Paolo

    In the last few years a few companies have announced the final stage of the commercial development of strip casting of steels. In strip casting heat extraction and productivity are limited by the thermal resistance at the interface between processed material and moving mold (rolls for twin-roll strip casters). Among many factors influencing interfacial heat transfer, films of various composition, either formed during casting or deposited before casting on the surface of the rolls, melt superheat and gas atmosphere composition can have a significantly positive or negative effect on the achieved heat transfer rate. From an industrial point view, methods to improve interfacial heat transfer rates must be found, in order to increase productivity. The objective of this research project is to assess if it is feasible to improve heat transfer rates during solidification of steel in direct contact with a copper mold: (1) by the application of thin coatings on the mold surface; (2) by adding a reactive gas species containing sulfur in the gas shrouding where casting is performed. To address the former, solidification experiments were performed with the mold surface either kept uncoated or coated with coatings of different compositions. To address the latter, the experiments were performed in gas shrouding atmospheres with or without sulphydric acid. It was observed that the resulting heat extraction rates were improved by the application of certain coatings and by the addition of H2S to the gas atmosphere. These findings prove that the application of coatings and the use of small amounts of reactive gaseous species containing sulfur may be methods to increase productivity in strip casting. The effect of superheat and the effect of naturally deposited oxides (Mn-oxide) were also evaluated experimentally. A numerical study of the effect of the critical undercooling on the productivity of a twin-roll strip caster showed that the maximum allowable casting speed can be increased

  14. Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

    Directory of Open Access Journals (Sweden)

    Altaf Alam Noonari

    2016-04-01

    Full Text Available The SRRMs (Steel Re-Rolling Mills are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur, NO x (Oxides of Nitrogen, CO (Carbon Monoxide and O2 (Oxygen produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas the mean concentration of O 2 was 203.53 thousand ppm. As per results, the concentration ofair pollutants, including SOx and NO x were significantly higher than to the NEQS (National Environmental Quality Standards and NAAQS (National Ambient Air Quality Standards. The concentration ofCO was lower than to the NAAQS, but higher than to the NEQs, while the concentration of O2 was slightly lower than to the standard value. The workers who were exposed to these air pollutants are being suffering from chronic diseases related to breathing and allergies. Moreover, labour staff was lifting heavy loads manually, which causes them to muscular and joint problems. In all the SRRMs under study, the electrical and mechanical equipments were used without any safety. The MSDS were not displayed on the workstations, the housekeeping was inadequate and most of the workers were performing their jobs without personal protective equipment. In addition to these, the other serious issues related to the occupational health and safety were an unhygienic supply of water, higher noise level, placement of explosive cylinders in the open atmosphere and unavailability of the first aid facilities in the Mill premises.

  15. Experimental verification of the coming out of the shaft for the ceramic rolls/rollers with shrink fitting system

    Science.gov (United States)

    Sano, Y.; Sakai, H.; Zhang, G.; Noda, N.-A.

    2017-05-01

    Ceramic rolls/rollers have an advantage in steel strip production because of its high wear resistance and corrosion resistance. The new rolls/rollers consist of a ceramic sleeve and two alloyed steel shafts connected to the sleeve ends only under a small shrink fitting ratio because of the brittleness. However, the alloyed steel shafts may be loosening out from the ceramic sleeve under such low shrink fitting ratio. In the some previous studies have considered the coming out mechanism was considered by the numerical simulation focusing on the displacement and the shear stress at the joint end. This phenomenon should be confirmed without experiment. In this study, therefore, in order to clarify the coming out behavior, rotating bending experiment is conducted for a small roller specimen consisting of a steel sleeve and steel shafts connected by low shrink fitting ratio. Then, it is found that the coming out can be realized in the small specimen.

  16. Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel in 1.0 M HCl solution

    International Nuclear Information System (INIS)

    Li Xianghong; Deng Shuduan; Fu Hui; Mu Guannan

    2008-01-01

    The synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was first investigated by weight loss, potentiodynamic polarization, ultraviolet and visible spectrophotometer (UV-vis), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the adsorption of vanillin obeyed the Temkin adsorption isotherm. For rare earth Ce 4+ , it had a negligible effect. However, incorporation of Ce 4+ with vanillin significantly improved the inhibition performance, and produced strong synergistic inhibition effect. Depending on the results, the synergism mechanism was proposed

  17. Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel in 1.0 M HCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Li Xianghong [Department of Fundamental Courses, Southwest Forestry University, Kunming 650224 (China)], E-mail: xianghong-li@163.com; Deng Shuduan [Department of Wood Science and Technology, Southwest Forestry University, Kunming 650224 (China); Fu Hui [Department of Fundamental Courses, Southwest Forestry University, Kunming 650224 (China); Mu Guannan [Department of Chemistry, Yunnan University, Kunming 650091 (China)

    2008-12-15

    The synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was first investigated by weight loss, potentiodynamic polarization, ultraviolet and visible spectrophotometer (UV-vis), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the adsorption of vanillin obeyed the Temkin adsorption isotherm. For rare earth Ce{sup 4+}, it had a negligible effect. However, incorporation of Ce{sup 4+} with vanillin significantly improved the inhibition performance, and produced strong synergistic inhibition effect. Depending on the results, the synergism mechanism was proposed.

  18. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ... bearing steels, as defined in the HTSUS. Tool steels, as defined in the HTSUS. Silico-manganese (as defined in the HTSUS) or silicon electrical steel with a silicon level exceeding 2.25 percent. ASTM... stated, consistent with the refinement to the Department's assessment practice in non-market economy...

  19. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... bearing steels, as defined in the HTSUS. Tool steels, as defined in the HTSUS. Silico-manganese (as defined in the HTSUS) or silicon electrical steel with a silicon level exceeding 2.25 percent. ASTM... reviewable transactions during the POR. In addition, consistent with the Department's refinement to its...

  20. 75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... changes to the margin calculations for Hitachi Cable Ltd. (Hitachi Cable) and Nippon Kinzoku Co., Ltd... Cable and NKKN differ from the preliminary results. The final weighted-average dumping margins for the..., rectangular in shape, of a width of not more than 9.5 mm), and (5) razor blade steel. Razor blade steel is a...

  1. Manufacture of thin-walled clad tubes by pressure welding of roll bonded sheets

    Science.gov (United States)

    Schmidt, Hans Christian; Grydin, Olexandr; Stolbchenko, Mykhailo; Homberg, Werner; Schaper, Mirko

    2017-10-01

    Clad tubes are commonly manufactured by fusion welding of roll bonded metal sheets or, mechanically, by hydroforming. In this work, a new approach towards the manufacture of thin-walled tubes with an outer diameter to wall thickness ratio of about 12 is investigated, involving the pressure welding of hot roll bonded aluminium-steel strips. By preparing non-welded edges during the roll bonding process, the strips can be zip-folded and (cold) pressure welded together. This process routine could be used to manufacture clad tubes in a continuous process. In order to investigate the process, sample tube sections with a wall thickness of 2.1 mm were manufactured by U-and O-bending from hot roll bonded aluminium-stainless steel strips. The forming and welding were carried out in a temperature range between RT and 400°C. It was found that, with the given geometry, a pressure weld is established at temperatures starting above 100°C. The tensile tests yield a maximum bond strength at 340°C. Micrograph images show a consistent weld of the aluminium layer over the whole tube section.

  2. 76 FR 49450 - Stainless Steel Sheet and Strip in Coils From Germany, Italy, and Mexico: Revocation of...

    Science.gov (United States)

    2011-08-10

    ... than 0.06 percent, with the balance iron. Permanent magnet iron-chromium-cobalt alloy stainless strip..., 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the remainder of iron, in widths 228.6 mm... resistance to high temperature corrosion. It has a melting point of 1390 degrees Celsius and displays a creep...

  3. 75 FR 62101 - Stainless Steel Sheet and Strip in Coils From the Republic of Korea: Final Results of Expedited...

    Science.gov (United States)

    2010-10-07

    ..., Manufacturing, Energy, Allied Industrial and Service Workers International Union; United Auto Workers, Local... balance iron. Permanent magnet iron-chromium-cobalt alloy stainless strip is also excluded from the scope... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  4. Finite element analysis of bond behavior in a steel reinforced concrete structure strengthened carbon fibre reinforced polymer (CFRP strips

    Directory of Open Access Journals (Sweden)

    P. Pastorek

    2017-01-01

    Full Text Available The article deals with the analysis of influence of carbon-fibre reinforced polymer (CFRP on stress distribution in a steel reinforced concrete beam loaded by four-point bending flexural test. Simulation of the delamination is modelled by FEM with a cohesion zone material model. Distribution of cracks with CFRP strengthening is analysed, too. Finally, the fatigue life tests analysis was executed for the steel specimen (W.Nr. 1.0429 – concrete steel, which was used in the reinforced concrete beam. The fatigue test results are used to plot the fatigue life curve.

  5. Fatigue crack growth and fracture mechanics analysis of a working roll surface layer material

    Directory of Open Access Journals (Sweden)

    M. Drobne

    2014-10-01

    Full Text Available Fatigue crack growth and fracture mechanics analysis of a working roll surface layer material is presented in this paper. The research is done on a hot strip mill working roll where High Chromium Steel is used for roll’s shell material. To obtain corresponding parameters, a rectangular single edge notched bend specimens – SENB, according to standard BS 7448, were used. The fatigue crack growth analysis was done on a resonant testing machine with use of special crack gauges, while for fracture mechanics parameters the electro–mechanical testing machine was used.

  6. Effect of Proeutectoid Ferrite Morphology on the Microstructure and Mechanical Properties of Hot Rolled 60Si2MnA Spring Steel

    Science.gov (United States)

    Yang, Hu; Wei-qing, Chen; Huai-bin, Han; Rui-juan, Bai

    2017-02-01

    The hot rolled 60Si2MnA spring steel was transformed to obtain different proeutectoid ferrite morphologies by different cooling rates after finish rolling through dynamic thermal simulation test. The coexistence relationship between proeutectoid ferrite and pearlite, and the effect of proeutectoid ferrite morphology on mechanical properties were systematically investigated. Results showed that the reticular proeutectoid ferrite could be formed by the cooling rates of 0.5-2 °C/s; the small, dispersed and blocky proeutectoid ferrite could be formed by the increased cooling rates of 3-5 °C/s; and the bulk content of proeutectoid ferrite decreased. The pearlitic colony and interlamellar spacing also decreased, the reciprocal of them both followed a linear relationship with the reciprocal of proeutectoid ferrite bulk content. Besides, the tensile strength, percentage of area reduction, impact energy and microhardness increased, which all follow a Hall-Petch-type relationship with the inverse of square root of proeutectoid ferrite bulk content. The fracture morphologies of tensile and impact tests transformed from intergranular fracture to cleavage and dimple fracture, and the strength and plasticity of spring steel were both improved. The results have been explained on the basis of proeutectoid ferrite morphologies-microstructures-mechanical properties relationship effectively.

  7. On the Relation of Microstructure and Texture Evolution in an Austenitic Fe-28Mn-0.28C TWIP Steel During Cold Rolling

    Science.gov (United States)

    Haase, Christian; Chowdhury, Sandip Ghosh; Barrales-Mora, Luis A.; Molodov, Dmitri A.; Gottstein, Günter

    2013-02-01

    In the present study, microstructure and texture evolution in an austenitic Fe-28 wt pct Mn-0.28 wt pct C TWIP steel in the range between 10 and 80 pct reduction by cold rolling were systematically analyzed. The formation of the observed microstructural features occurred in three different stages: I (10 to 20 pct)—mainly slip lines, grain elongation, and formation of few twin-matrix lamellae; II (30 to 50 pct)—severe increase of the volume fraction of twins, alignment of twins with the rolling plane, and formation of microshear bands; and III (60 to 80 pct)—further alignment of twins, evolution of a herring bone structure, and macroshear bands. In contrast to most f.c.c. metals, the transition from Copper- to Brass-type texture occurred at low strain levels (30 pct). This behavior is attributed to the early formation of deformation twins in the material and can be related to the SFE of this high manganese steel. At higher reduction levels, microscopic (≥40 pct) and macroscopic shear band formation (≥60 pct) contributed to the increase of randomly oriented grains, mainly at the expense of the Brass component. Furthermore, the formation of the Goss component and of the //ND fiber (γ) is attributed to severe twin formation.

  8. A comparative study of precipitation effects in Ti only and Ti-V Ultra Low Carbon (ULC) strip steels

    International Nuclear Information System (INIS)

    Ooi, S.W.; Fourlaris, G.

    2006-01-01

    Two ULC steel grades were investigated, one based on combined vanadium and titanium additions and the other based on titanium only additions. It has been established that TiC formation during interphase precipitation retards grain growth of the {111} texture grains during continuous annealing and hence positively affects the r value of the Ti only steel. The formation of newly formed TiC precipitates on dislocations during continuous annealing has been found to result in an increase of the yield strength in both steel grades, as the annealing temperature is increased. It is also confirmed that VC particles formed during the coiling process dissolve during the continuous annealing cycles. Suitable continuous annealing cycles can be adopted to produce high formable steels with a bake hardening potential using the beneficial effects of combined Ti-V additions

  9. Development of Software for the Simulation of Rolling Steel Under the Coexistence of Liquid and Solid State / Rozwój Oprogramowania Do Symulacji Walcowania Stali W Warunkach Współistnienia Fazy Ciekłej I Stałej

    Directory of Open Access Journals (Sweden)

    Jędrzejczyk D.

    2015-12-01

    Full Text Available The paper presents the results of the application simulating the rolling process of steel in terms of coexistence of liquid and solid phases. The created mathematical models can be the basis for creation of systems that simulate the final phase of the continuous casting process relying on using a roller burnishing machine for continuous casting of steel. For a complete description of the performance of the material during deformation in these conditions, the constructed mathematical model is a fully three-dimensional model and consists of three parts: thermal, mechanical, and density variation submodels. The thermal model allows the prediction of temperature changes during plastic deformation of solidifying material. The mechanical model determines the kinetics of plastic continuum flow in the solid and semi-solid states, and the resulting deformation field. The temperature of the process forces supplementing the description of the performance of the material with a density variation model that allows the prediction of changes in the density of the material during the final phase of solidification with simultaneous plastic deformation. For the purpose built model, experimental studies were performed using a physical simulator Gleeble 3800®. They allowed the determination of the necessary physical properties of the metal within the temperature of change state. In addition to presenting the developed models the work also includes the description of the author’s application that uses the above mathematical models. The application was written in the fully object-oriented language C++ and is based on the finite element method. The developed application beside the module data input, also consist of a module of three-dimensional visualization of the calculations results. Thanks to it, the analysis of the distribution of the particular rolling parameters in any cross-section of the rolled strip will be possible. The paper presents the results of the

  10. A FIB/TEM study of butterfly crack formation and white etching area (WEA) microstructural changes under rolling contact fatigue in 100Cr6 bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Evans, M.-H., E-mail: martin.evans@soton.ac.uk [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom); Walker, J.C.; Ma, C.; Wang, L.; Wood, R.J.K. [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom)

    2013-05-15

    Butterflies are microscopic damage features forming at subsurface material imperfections induced during rolling contact fatigue (RCF) in rolling element bearings. Butterflies can lead to degradation of the load bearing capacity of the material by their associated cracks causing premature spalling failures. Recently, butterfly formation has been cited to be related to a premature failure mode in wind turbine gearbox bearings; white structure flaking (WSF). Butterflies consist of cracks with surrounding microstructural change called ‘white etching area’ (WEA) forming wings that revolve around their initiators. The formation mechanisms of butterflies in bearing steels have been studied over the last 50 years, but are still not fully understood. This paper presents a detailed microstructural analysis of a butterfly that has initiated from a void in standard 100Cr6 bearing steel under rolling contact fatigue on a laboratory two-roller test rig under transient operating conditions. Analysis was conducted using focused ion beam (FIB) tomography, 3D reconstruction and transmission electron microscopy (STEM/TEM) methods. FIB tomography revealed an extensive presence of voids/cavities immediately adjacent to the main crack on the non-WEA side and at the crack tip. This provides evidence for a void/cavity coalescence mechanism for the butterfly cracks formation. Spherical M{sub 3}C carbide deformation and dissolution as part of the microstructural change in WEA were observed in both FIB and STEM/TEM analyses, where TEM analyses also revealed the formation of superfine nano-grains (3–15 nm diameter) intersecting a dissolving spherical M{sub 3}C carbide. This is evidence of the early formation of nano-grains associated with the WEA formation mechanism.

  11. Lubrication in cold rolling : Numerical simulation using multigrid techniques

    NARCIS (Netherlands)

    Lugt, Pieter Martin

    1992-01-01

    In the cold rolling process a lubricant is applied on the rolls and/or the strip mate­rial. Due to the velocities of the rolls and the strip, part of the lubricant is sheared into the contact causing, amongst others, a reduction of the friction. In this thesis a physical-mathematical model is

  12. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ...; Jinan Iron & Steel Co., Ltd.; Shanghai Baosteel International Economic & Trading Co., Ltd.; Shenzhen... Baosteel International Economic & Trading Co., Ltd., and Baoshan Iron & Steel Co., Ltd., (collectively... placed on the record.\\18\\ \\16\\ See also Statement of Administrative Action accompanying the Uruguay Round...

  13. 77 FR 25404 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Antidumping Duty...

    Science.gov (United States)

    2012-04-30

    ... Industries Limited (``Ispat''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata''). Pursuant to... initiating the administrative review of Essar, Ispat, JSW, and Tata. See Initiation of Antidumping and..., 7, 14, and 15, 2012, JSW, Tata, Essar, and Ispat, respectively, submitted letters informing the...

  14. 75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

    Science.gov (United States)

    2010-01-08

    ... (``Essar''), Ispat Industries Limited (``Ispat''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata''). The period of review (``POR'') covers December 1, 2007, through November 30, 2008. We... available (``AFA'') with respect to Essar's sales. We also preliminarily determine that Ispat, JSW and Tata...

  15. Effect of higher heating rate during continuous annealing on microstructure and mechanical properties of cold-rolled 590 MPa dual-phase steel

    Directory of Open Access Journals (Sweden)

    Deng Yonggang

    2015-01-01

    Full Text Available In this presentation, the effect of higher heating rate in continuous annealing on microstructure and mechanical properties of a cold-rolled 590 MPa ferrite-martensite dual-phase steel were investigated by using microstructural observation and mechanical property measurement. The results show that compared with the conventional continuous annealed steels heated at a rate of 5 ∘C/s (CA, the average ferrite grain sizes heated at a higher rate (300 ∘C/s, HRA was obviously refined from 15.6 μm to 5.3 μm. The morphology of martensite is observed to shift from network along ferrite grain boundaries to uniformly dispersed in the final DP590 microstructure. Twinned substructure of martensite can be found when heated at a higher heating rate in continuous annealing. EBSD orientation maps show that the fraction of low angle grain boundary is increased in HRA sample compared to CA sample. The HRA sample has excellent mechanical properties when compared to the CA sample. The variations of strength, elongation, strain hardening behavior and fracture mechanism of the this DP590 steel with different heating routine were further discussed in relation to microstructural features.

  16. 75 FR 5947 - Stainless Steel Sheet and Strip in Coils from Taiwan: Final Results and Rescission in Part of...

    Science.gov (United States)

    2010-02-05

    ... the POR. Based on our analysis of the comments received, we have made no changes in the margin...-average dumping margin for the reviewed firm is listed below in the section entitled ``Final Results of... prepared edge, rectangular in shape, of a width of not more than 9.5 mm), and 5) razor blade steel. Razor...

  17. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Directory of Open Access Journals (Sweden)

    Fernández, R.

    2010-10-01

    Full Text Available Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnace’s variations in temperature and speed, its dimensions and the steel’s chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strip’s variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel.La predicción de la temperatura de la banda de acero dentro del proceso de recocido de una planta de galvanizado continuo en caliente es importante para garantizar las propiedades físicas del material procesado. El desarrollo de un modelo preciso que sea capaz de predecir la temperatura que va a alcanzar la banda según las variaciones de temperaturas y velocidades del horno, y sus dimensiones y propiedades químicas del acero, es una necesidad cada vez más demandada por este tipo de plantas industriales. En el presente estudio se muestra una comparativa realizada entre diversos tipos de algoritmos deMinería de Datos e Inteligencia Artificial para el desarrollo de un modelo de predicci

  18. Inhibition effect of tetradecylpyridinium bromide on the corrosion of cold rolled steel in 7.0 M H3PO4

    Directory of Open Access Journals (Sweden)

    Xianghong Li

    2017-05-01

    Full Text Available Inhibition effect of cationic surfactant of tetradecylpyridinium bromide (TDPB on the corrosion of cold rolled steel (CRS in phosphoric acid produced by dihydrate wet method process (7.0 M H3PO4 was investigated by weight loss and potentiodynamic polarization methods and electrochemical impedance spectroscopy (EIS and scanning electron microscopy (SEM. Quantum chemical calculation was applied to elucidate the adsorption mode of the inhibitor molecule on steel surface. The results show that TDPB acts as a good inhibitor, and its maximum inhibition efficiency is higher than 90% even at low concentration. The adsorption of TDPB obeys the Langmuir adsorption isotherm equation. Polarization curves indicate that TDPB behaves as a mixed-type inhibitor in H3PO4. EIS spectra exhibit one capacitive loop which indicates that the corrosion reaction is controlled by charge transfer process. The inhibition action of TDPB could also be evidenced by surface SEM images. Density functional theory (DFT calculations suggest that the pyridine ring is the active adsorption center. Depending on the results, the inhibitive mechanism is proposed from the viewpoint of adsorption theory.

  19. 77 FR 41374 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2012-07-13

    ...), as clarified by Diamond Sawblades Mfrs. Coalition v. United States, 626 F.3d 1374 (Fed. Cir. 2010... change, or more fully explain, the selection of date of sale. See U.S. Steel Corp. I, 2011 WL 2421154 at... Department declined to make certain changes to Essar's cost of production to account for exempted duties. See...

  20. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ..., 2011, Baosteel submitted comments on the CBP data. Baosteel claimed that it did not export subject... stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy (``HSLA... by the order, including: vacuum degassed fully stabilized; high strength low alloy; and the substrate...

  1. 76 FR 62039 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of 2009-2010 Antidumping...

    Science.gov (United States)

    2011-10-06

    ...''), and Tata Steel Limited (``Tata''). The period of review (``POR'') is December 1, 2009, through November 30, 2010. We determine that Ispat, JSW, and Tata had no entries of subject merchandise during the... review. Final Results of Review We continue to determine that Ispat, JSW, and Tata had no reviewable...

  2. 76 FR 42679 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-07-19

    ...''), and Tata Steel Limited (``Tata''). The period of review (``POR'') covers December 1, 2008, through November 30, 2009. We determine that Essar, Ispat, JSW, and Tata had no reviewable entries of subject... Department issued a supplemental questionnaire to Tata seeking clarifying information with respect to its...

  3. 76 FR 77775 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Science.gov (United States)

    2011-12-14

    ... Commerce. SUMMARY: On November 29, 2011, the Court of International Trade (CIT) issued an order in Tata...-00219, Order of Judgment By Stipulation of the Parties (November 29, 2011) (Tata) pertaining to the Department's agreement with Tata Steel Limited (Tata), setting the final countervailing rate for the period...

  4. Development of a new process for radioactive decontamination of painted carbon steel structures by molten salt stripping

    International Nuclear Information System (INIS)

    Lainetti, Paulo Ernesto de O.

    2009-01-01

    The main practical difficulty associated to the task of the dismantling and decommissioning of the old Nuclear Fuel Cycle facilities of the IPEN has been the large amount of radioactive waste generated in the dismantling operations. The waste is mainly in the form of contaminated carbon steel structures. In the IPEN, the presence of contamination in the equipment, structures and buildings, although restricted to low and average activity levels, constituted an important concern due, on one hand, to the great volume of radioactive wastes generated during the operations. On the other hand, it should be outstanding that the capacity of stockpiling the radioactive wastes in IPEN found been exhausted. Basically, for the dismantling operations of the units, the main radionuclides of interest, from the radioprotection point of view, are U of natural isotopic composition and the thorium-232. Some attempts were done to reduce the volume of those wastes. Nevertheless, the only decontamination available methods were chemical methods such as pickling/rinsing treatments employing acid solutions (with nitric or citric acids) and alkaline solutions (sodium hydroxide). Different concentrations of such solutions were tested. The results obtained in the employed processes were not satisfactory. Ultrasonic equipment available was also employed in an attempt to increase the efficiency of decontamination. The choice of a coating removal process for radioactive material in the form of carbon steel pieces must have into account, among other factors, that it is not necessary a high quality of finishing, since the main objective is the release of the material as iron scrap. This paper describes the development of a new method for surface decontamination by immersion in molten salt baths. (author)

  5. Low carbon manganese-nickel-niobium steel

    International Nuclear Information System (INIS)

    Heisterkamp, F.; Hulka, K.

    1983-11-01

    Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 1100 0 C to 1300 0 C and of finish rolling temperatures between 710 0 C and 930 0 C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author) [pt

  6. Deformation in Micro Roll Forming of Bipolar Plate

    Science.gov (United States)

    Zhang, P.; Pereira, M.; Rolfe, B.; Daniel, W.; Weiss, M.

    2017-09-01

    Micro roll forming is a new processing technology to produce bipolar plates for Proton Exchange Membrane Fuel Cells (PEMFC) from thin stainless steel foil. To gain a better understanding of the deformation of the material in this process, numerical studies are necessary before experimental implementation. In general, solid elements with several layers through the material thickness are required to analyse material thinning in processes where the deformation mode is that of bending combined with tension, but this results in high computational costs. This pure solid element approach is especially time-consuming when analysing roll forming processes which generally involves feeding a long strip through a number of successive roll stands. In an attempt to develop a more efficient modelling approach without sacrificing accuracy, two solutions are numerically analysed with ABAQUS/Explicit in this paper. In the first, a small patch of solid elements over the strip width and in the centre of the “pre-cut” sheet is coupled with shell elements while in the second approach pure shell elements are used to discretize the full sheet. In the first approach, the shell element enables accounting for the effect of material being held in the roll stands on material flow while solid elements can be applied to analyse material thinning in a small discrete area of the sheet. Experimental micro roll forming trials are performed to prove that the coupling of solid and shell elements can give acceptable model accuracy while using shell elements alone is shown to result in major deviations between numerical and experimental results.

  7. New technology for the production of magnesium strips and sheets

    Directory of Open Access Journals (Sweden)

    R. Kawalla

    2008-07-01

    Full Text Available A new production technology for magnesium strip, based on twin-roll-casting and strip rolling was developed in Freiberg Germany. By means of this economic method it is possible to produce strips in deep drawing quality with good forming properties in order to satisfy the request for low cost Mg sheets in the automotive and electronic industry. Both, coils as single sheets, were manufactured and rolled to a thickness of 1mm(0,5 mm. The technology of the new process and the properties of the twin-roll-casted material and the final sheets are presented.

  8. Transverse and z-Direction CVN Impact Tests of X65 Line Pipe Steels of Two Centerline Segregation Ratings

    Science.gov (United States)

    Su, Lihong; Li, Huijun; Lu, Cheng; Li, Jintao; Fletcher, Leigh; Simpson, Ian; Barbaro, Frank; Zheng, Lei; Bai, Mingzhuo; Shen, Jianlan; Qu, Xianyong

    2016-08-01

    Centerline segregation occurs as a positive concentration of alloying elements in the mid-thickness region of continuously cast slab. Depending upon its severity, it may affect mechanical properties and potentially downstream processing such as weldability, particularly for high-strength line pipe. The segregation fraction in continuously cast slabs and corresponding hot-rolled strips was assessed on API 5L grade X65 line pipe steels with different levels of segregation, rated as Mannesmann 2.0 and 1.4. The results showed that the segregation fraction in hot-rolled strip samples was in accordance with that assessed in the cast slabs, and the segregated regions in hot-rolled strip samples were found to be discontinuous. Transverse and z-direction CVN impact tests were conducted on the two strips and the results showed that centerline segregation does have an influence on the Charpy impact properties of line pipe steel. Specimens located at segregated regions exhibited lower Charpy impact toughness and strips rolled from slabs with higher segregation levels are more likely to exhibit greater variability in Charpy impact toughness. The influence of centerline segregation on z-direction Charpy impact toughness is more severe than on transverse Charpy impact toughness. Lower Charpy impact toughness and brittle fracture surface with cleavage facets along with rod-shaped MnS inclusions were observed for the strip rolled from slab with 2.0 segregation rating if the Charpy specimens were located at segregated regions. The influence on Charpy impact toughness can be associated with the pearlite structure at the centerline and level of MnS inclusions.

  9. Modeling of Work Hardening During Hot Rolling of Vanadium and Niobium Microalloyed Steels in the Low Temperature Austenite Region

    Science.gov (United States)

    Chalimba, Stephen Akonda; Mostert, Roelf; Stumpf, Waldo; Siyasiya, Charles; Banks, Kevin

    2017-11-01

    This work extends the application of the well-established Estrin and Mecking (EM) work-hardening model in unstable low temperature austenite region. The interaction between work hardening, recovery and softening attributed to recrystallization and transformation to ferrite under dynamic conditions is considered. Experimental parameters were varied to study the effects of strain, strain rate and temperature during hot rolling in the low temperature austenite region. Hot compression tests were performed two microalloyed steels—one containing V and the other Nb—at strain rates between 0.1 and 10 s-1 over a temperature range of 750-1000 °C. A model is presented that describes the influence of dynamic recovery on flow behavior in the unstable austenite region. The modified work-hardening model incorporates an additional fitting parameter to the EM model and is dependent on the recovery and softening rates. The new model improved prediction in the unstable austenite region, while the original EM model gave better correlation at relatively higher temperatures when dynamic recrystallization is dominant or at relatively lower temperatures when only dynamic recrystallization to ferrite was the softening mechanism.

  10. ROLLING CONTACT FATIGUE AND WEAR OF CrL AND CrM MODE POWDER METALLURGY STEELS

    Directory of Open Access Journals (Sweden)

    Dušan Rodziňák

    2010-03-01

    Full Text Available Contact fatigue properties of sintered steels type CrM and CrL with addition of 0,3-0,7 %C were examined on the device type „pin on disc“ and confronted with wear tests on the same principle. Achieved outcomes are better for CrM material; the higher carbon content the better they are. Fatigue strength ranges from 925 - 1410 MPa and is consistent with the value of hardness. Dry wear tests show that the wear is dependent on the hardness of carbide particles (microhardness and not on macrohardness of material. These causes wear of indentor. Between values obtained from tests of contact fatigue and wear testing is not possible to find relevant compliance. Both rupture mechanisms are based on breaches of other principles, particularly the PM materials are in the mode of wear that is not sufficiently explored.

  11. Fracture Mechanics Approach to X-Ray Diffraction Method for Spot Welded Lap Joint Structure of Rolled Steel Considered Residual Stress

    International Nuclear Information System (INIS)

    Baek, Seung Yeb; Bae, Dong Ho

    2011-01-01

    Cold and hot-rolled carbon steel sheets are commonly used in railroad cars or commercial vehicles such as the automobile. The sheets used in these applications are mainly fabricated by spot welding, which is a type of electric resistance welding. However, the fatigue strength of a spot-welded joint is lower than that of the base metal because of high stress concentration at the nugget edge of the spot-welded part. In particular, the fatigue strength of the joint is influenced by not only geometrical and mechanical factors but also the welding conditions for the spot-welded joint. Therefore, there is a need for establishing a reasonable criterion for a long-life design for spot-welded structures. In this thesis, ΔP-N f relation curves have been used to determine a long-life fatigue-design criterion for thin-sheet structures. However, as these curves vary under the influence of welding conditions, mechanical conditions, geometrical factors, etc. It is very difficult to systematically determine a fatigue-design criterion on the basis of these curves. Therefore, in order to eliminate such problems, the welding residual stresses generated during welding and the stress distributions around the weld generated by external forces were numerically and experimentally analyzed on the basis of the results, reassessed fatigue strength of gas welded joints

  12. Study on anaerobic treatment of hazardous steel-mill waste rolling oil (SmWRO) for multi-benefit disposal route.

    Science.gov (United States)

    Ma, Huanhuan; Li, Zifu; Yin, Fubin; Kao, William; Yin, Yi; Bai, Xiaofeng

    2014-01-01

    Steel-mill waste rolling oil (SmWRO) is considered as hazardous substance with high treatment and disposal fees. Anaerobic process could not only transform the hazardous substance into activated sludge, but also generate valuable biogas. This study aimed at studying the biochemical methane potential of SmWRO under inoculum to substrate VS ratios (ISRs) of 0.25, 0.5, 1, 1.5, 2 and 3 using septic tank sludge as inoculum in mesophilic and thermophilic conditions, with blank tests for control. Specific biogas yield (mL/g VS(added)), net biogas yield (mL/g VS(removed)) and VS removal were analyzed. The ANOVA results indicated great influence of ISR and temperature on studied parameters. ISR of 1.5 at 55°C and ISR of 1.5 and 2 at 35°C were suggested with the highest specific biogas yield (262-265 and 303mL/g VS(added)). Kinetic analysis showed that Gompertz model fit the experimental data best with the least RMSE and largest R(2). Copyright © 2013 Elsevier Ltd. All rights reserved.

  13. Effect of Annealing Temperature on the Microstructure, Tensile Properties, and Fracture Behavior of Cold-Rolled High-Mn Light-Weight Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae-Hyun; Cho, Kyung Mox [Pusan National University, Busan (Korea, Republic of); Park, Seong-Jun; Moon, Joonoh; Kang, Jun-Yun; Park, Jun-Young; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2017-05-15

    The effects of the annealing temperature on the microstructure and tensile properties of cold-rolled light-weight steels are investigated using two Fe-30Mn-xAl-0.9C alloys that contain different Al content. The initial alloy microstructure is composed of a single austenite or a mixture of austenite and ferrite depending on the nominal aluminum content. For the alloy with 9 wt%Al content, the recrystallization and grain growth of austenite occurrs depending on the annealing temperature. However, for the alloy with 11 wt%Al content, the β-Mn phase is observed after annealing for 10 min at 550~800 ℃. The β-Mn transformation kinetics is the fastest at 700 ℃. The formation of the β-Mn phase has a detrimental effect on the ductility, and this leads to significant decreases in the total elongation. The same alloy also forms κ-carbide and DO3 ordering at 550~900 ℃. The investigated alloys exhibit a fully recrystallized microstructure after annealing at 900 ℃ for 10 min, which results in a high total elongation of 25~55%with a high tensile strength of 900~1170 MPa.

  14. Elastic strips

    OpenAIRE

    Chubelaschwili, David; Pinkall, Ulrich

    2010-01-01

    Motivated by the problem of finding an explicit description of a developable narrow Moebius strip of minimal bending energy, which was first formulated by M. Sadowsky in 1930, we will develop the theory of elastic strips. Recently E.L. Starostin and G.H.M. van der Heijden found a numerical description for an elastic Moebius strip, but did not give an integrable solution. We derive two conservation laws, which describe the equilibrium equations of elastic strips. In applying these laws we find...

  15. Considerations for multivariable control of the twin-roller strip caster.

    Science.gov (United States)

    Cavazos, Alberto

    2006-04-01

    Twin-roller steel strip casters may offer advantages with respect to classical continuous casting hot rolling processes. Some works have reported control aspects of this process, however, the cross coupling elements have not been evaluated. In this work, the derivation of a 3 x 3 linearized multivariable model for process control purposes proposed in previous investigations is presented. The model was simplified to a 2 x 2 plant. The purpose of this work is to show that the process is highly interactive by performing an analysis of its multivariable characteristics. Some important considerations for process control design based on such multivariable characteristics of the process are discussed.

  16. Development of Low Carbon Niobium Bearing High Strength F-B Dual Phase Steel with High Hole Expansion Property

    Science.gov (United States)

    Zhang, Lin; Xia, Ming-sheng; Xiong, Zi-liu; Du, Yan-bing; Qiao, Zhi-ming; Zhang, Hong-bo

    In the study a low carbon niobium bearing high strength F-B dual phase automobile steel with high hole expansion property has been investigated. Steels of different chemical composition have been investigated by simulation experiments of controlled rolling and cooling process to study the influences of chemical elements, especially for C,Nb and Ti, and cooling pattern on the mechanical properties, flangeability and microstructure of strips. So-called 3-stages cooling pattern was adopted in simulation experiments, combining ultra fast cooling in first stage, air cooling in middle stage and fast cooling in the last stage, and at the end of run-out table the temperature of rolled pieces drop to below Bs point. Optical microstructure and SEM morphology have been observed. Results indicate that it is possible to obtain dual phase microstructure of polygonal ferrite plus bainite in adopting 3-stages cooling pattern. The low temperature coiling method using 3-step controlled cooling pattern after hot rolling is effective to produce low carbon Nb bearing steel with high balance of strength-ductility-flangeability, in addition, higher carbon content of steel tend to be detrimental to flangeability of steel, due to much carbide precipitation at ferrite boundary. Based on the results of simulation experiments mill trial has been carried out and hot rolled high strength steel with tensile strength higher as 600Mpa and hole expansion ratio higher as 100% has been developed successfully.

  17. Pengaruh Beban Kerja dan Faktor Lingkungan Fisik Terhadap Tekanan Darah, Denyut Nadi dan Tingkat Kelelahan Pekerja Bagian ARC FURNACE dan ROLLING MILL PT. Inti General Yaja Steel Semarang

    Directory of Open Access Journals (Sweden)

    Ulfa Nurullita

    2015-12-01

    Full Text Available ABSTRACT Background: The existence of work efficiency can be reached with balancing work capacity and increase capacity in the working environment. One factor  in the  working  environment that cause work  inefficiency  is physical factor namely  heat stress, noise and lighting. The influence of physical  factors are indicated by  physical performance of the worker’s blood pressure  and fatigue level. Objective: to find out  the influence of work capacity and physical factors in the working  environment on the blood pressure, pulse, fatigue level of worker in  Arc Furnacearea  and Rolling Mill section, PT Inti General Yaja Steel Semarang. Methode: Type of the research was quasy experimental  with one group pre and post test design. The population were 178 worker  and  47 workers were  taken in this research. Confounding factors was cigarettes, cafein, drug consumption, and nutrition status. Result: There was  found differences of blood pressure before working  and after working (systole; p- Wilcoxon Sign Ranks = 0,001, diatole; p- Wilcoxon Sign Ranks, = 0,003. The average before working (systole=119,7 mmHg, diastole= 84 mmHg was higher than after working (systole=107,2 mmHg, diastole= 78,9 mmHg. There was  also  differences of  pulse rate before working  and after working  (p-paired t test= 0,001. The average of pulse before working (81,5 times/minute was lower than after working (87,5 times/minute. There was found differences of fatigue level before working and after working (p- Wilcoxon Sign Ranks=0,001. The average of fatigue level before working was measured  253,2 millisecond lower than after working  (290,7 milisecond. Conclusion: There is found  differences  of blood pressure, pulse and fatigue level before working  and after working. There are no differences of blood pressure transition, pulse transition and fatigue transition  based on heat stress, noise, lighting, work capacity, cigarettes, cafein, drug

  18. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  19. Ductility of reinforced concrete columns confined with stapled strips

    International Nuclear Information System (INIS)

    Tahir, M.F.; Khan, Q.U.Z.; Shabbir, F.; Sharif, M.B.; Ijaz, N.

    2015-01-01

    Response of three 150x150x450mm short reinforced concrete (RC) columns confined with different types of confining steel was investigated. Standard stirrups, strips and stapled strips, each having same cross-sectional area, were employed as confining steel around four comer column bars. Experimental work was aimed at probing into the affect of stapled strip confinement on post elastic behavior and ductility level under cyclic axial load. Ductility ratios, strength enhancement factor and core concrete strengths were compared to study the affect of confinement. Results indicate that strength enhancement in RC columns due to strip and stapled strip confinement was not remarkable as compared to stirrup confined column. It was found that as compared to stirrup confined column, stapled strip confinement enhanced the ductility of RC column by 183% and observed axial capacity of stapled strip confined columns was 41 % higher than the strip confined columns. (author)

  20. 76 FR 25668 - Stainless Steel Sheet and Strip in Coils From Mexico: Final Results of the Five-Year (“Sunset...

    Science.gov (United States)

    2011-05-05

    ... Forestry, Rubber, Manufacturing, Energy, Allied Industrial Service Workers International Union; United Auto... than 0.06 percent, with the balance iron. Permanent magnet iron-chromium-cobalt alloy stainless strip... used in the production of heating ribbons for circuit breakers and industrial furnaces, and in...

  1. Tandem strip mill's multi-parameter coupling dynamic modeling based on the thickness control

    Science.gov (United States)

    Peng, Yan; Zhang, Yang; Sun, Jianliang; Zang, Yong

    2015-03-01

    The rolling process is determined by the interaction of a number of different movements, during which the relative movement occurs between the vibrating roll system and the rolled piece, and the roll system's vibration interacts with the strip's deformation and rigid movement. So many parameters being involved leads to a complex mechanism of this coupling effect. Through testing and analyzing the vibration signals of the mill in the rolling process, the rolling mill's coupled model is established with comprehensive consideration of the coupling interaction between the mill's vertical vibration, its torsional vibration and the working roll's horizontal vibration, and vibration characteristics of different forms of rolling mill's vibration are analyzed under the coupling effect. With comprehensive attention to the relationship between the roll system, the moving strip and the rolling parameters' dynamic properties, and also from the strip thickness control point of view, further research is done on the coupling mechanism between the roll system's movement and the moving strip's characteristics in the rolling process. As a result, the law of inertial coupling and the stiffness coupling effect caused by different forms of the roll system's vibration is determined and the existence of nonlinear characteristics caused by the elastic deformation of moving strip is also found. Furthermore, a multi-parameter coupling-dynamic model is established which takes the tandem strip mill as its research object by making a detailed kinematics analysis of the roll system and using the principle of virtual work. The coupling-dynamic model proposes the instruction to describe the roll system's movement, and analyzes its dynamic response and working stability, and provides a theoretical basis for the realization of the strip thickness' dynamic control.

  2. Coiled sheet metal strip opens into tubular configuration

    Science.gov (United States)

    Park, J. J.

    1966-01-01

    Copper alloy is converted into a spring material that can be rolled into a compact coil which will spontaneously open to form a tube in the long direction of the strip. The copper alloy is passed through a furnace at a prescribed temperature while restraining the strip in the desired tubular configuration.

  3. Microalloyed HSLA (High Strength Low Alloy) Steels: Proceedings of Microalloying 󈨜 Held in Conjunction with the 1988 World Materials Congress, Chicago, Illinois, USA, 24-30 September 1988

    Science.gov (United States)

    1988-01-01

    Estadisticas de Produccion Siderurgica de is an efficient steel works - 2 m tpy with- its America Latina. Siderurgia Latinoamericana - product mix...that a skin pass roll redu- behaviour of the hot strips, they were cing the strip by 1,2 % was included aged in a salt pot furnace at tempera- after the...patterns correponding to the second compression was given in a strain of the BI rock salt structure. 0.32. The strain rate of first and second com- pression

  4. Effect of rolling deformation and solution treatment on microstructure ...

    Indian Academy of Sciences (India)

    Abstract. The present study deals with the effect of rolling deformation and solution treatment on the microstruc- ture and mechanical properties of a cast duplex stainless steel. Cast steel reveals acicular/Widmanstätten morpho- logy as well as island of austenite within the δ-ferrite matrix. Hot rolled samples exhibit the ...

  5. Characterization of galvannealed strip

    International Nuclear Information System (INIS)

    Moreas, G.; Hardy, Y.

    1999-01-01

    With the aim of enhancing coating quality control during galvannealing process, an online microscopic image acquisition sensor has been developed at CRM. In galvannealing process, the ζ phase surface density is a coating quality characteristic, and the on-line microscope, equipped with optics placed at 20 mm from the surface, grabs 250 μm x 190 μm images on which ζ crystals (approximate dimensions: 1 μm x 10 μm) can be clearly identified. On-line, the sensor is mounted in front of a roll where the strip has a stable position. The coating surface to sensor optics distance is continuously measured by an accurate triangulation sensor (1 μm repeatability) and is adjusted in such a way that, due to roll eccentricity, the image is focused at least twice per revolution. When focused, image of moving product is frozen by a short (10 ns) laser light pulse and is grabbed. The obtained image is then processed to extract ζ phase percentage and allows adjustment of process parameters to reach the desired coating characteristics. (author)

  6. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  7. Radiometric study of creep in ingot rolling

    International Nuclear Information System (INIS)

    Kubicek, P.; Zamyslovsky, Z.; Uherek, J.

    The radiometric study of creep during ingot rolling performed in the rolling mill of the Vitkovice Iron and Steel Works and the first results are described. Selected sites in 3 to 8 ton ingots were labelled with 2 to 3.7x10 5 Bq of 60 Co and after rolling into blocks, the transposition of the labelled sites of the ingots was investigated. The results indicate creep during rolling, local extension in certain sites under study and help to determine the inevitable bottom crop incurred in the forming. Finally, the requirements put on the radiometric apparatus for the next stages of technological research are presented. (author)

  8. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  9. Thin slab processing of acicular ferrite steels with high toughness

    Energy Technology Data Exchange (ETDEWEB)

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Weng Lan Lee [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  10. Ultrasonic examination of JBK-75 strip material

    International Nuclear Information System (INIS)

    Cook, K.V.; Cunningham, R.A. Jr.; Lewis, J.C.; McClung, R.W.

    1982-12-01

    An ultrasonic inspection system was assembled to inspect the JBK-75 stainless steel sheath material (for the Large Coil Project) for the Westinghouse-Airco superconducting magnet program. The mechanical system provided for handling the 180-kg (400-lb) coils of strip material [1.6 mm thick by 78 mm wide by 90 to 120 m long (0.064 by 3.07 in. by 300 to 400 ft)], feeding the strip through the ultrasonic inspection and cleaning stations, and respooling the coils. We inspected 54 coils of strip for both longitudinal and laminar flaws. Simulated flaws were used to calibrate both inspections. Saw-cut notches [0.28 mm deep (0.011 in., about 17% of the strip thickness)] were used to calibrate the longitudinal flaw inspections; 1.59-mm-diam (0.063-in.) flat-bottom holes drilled halfway through a calibration strip were used to calibrate the laminar flaw tests

  11. Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2016-03-01

    Full Text Available The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionally the relationship between the laser welding parameters and weld quality was determined.

  12. Stability Analysis and Design of a Nonlinear Controller for Hot Rolling Coiler

    Directory of Open Access Journals (Sweden)

    Rui Li

    2015-01-01

    Full Text Available For the new style hot rolling coiler which adopt AC asynchronous motor as the driving force and with using the algorithm based on differential geometry design nonlinear controller, precise coiling tension control in the rolling process of strip steel is achieved. In this paper, under the rotating orthogonal coordinate system, the fifth-order nonlinear motor model is selected as the controlled plant. By multi-input multioutput (MIMO exact feedback linearization (EFL algorithm, the nonlinear model is transformed to a linear one. In terms of small-gain theorem, it is the first to prove that the nonlinear coiler engine that contains the controller has characteristics of input-to-state stability. Experimental results show that the algorithm can be used for high order tracking control system with time-varying parameters. Even without the traditional flux orientation calculation, the output signals are decoupled. With this controller, the tension deviation is restricted to less than 3% and average rotational speed bias was decreased from 0.5% to 0.1% that ensure high-quality plate cut and surface of strip products.

  13. ROLLING PROCESS WITH OHSAS AND TEXTURE FORMATION– A REVIEW

    Directory of Open Access Journals (Sweden)

    P. CHANDRAMOHAN

    2009-03-01

    Full Text Available Rolling is a mechanical treatment, which plays an important part in the processing of ferrous and nonferrous alloys. Texturing is an important phenomenon that occurs after rolling process. Preferred orientation increases the strength of the material enormously. Hence the research is focused on the rolling studies and the texture formation, which occurs after rolling process. This review mainly focuses on rolling process carried out in different alloys. It also highlights the analysis made on various rolling parameters for improving the mechanical properties. Texture studies carried on various ferrous and non-ferrous alloys; particularly in nitrogen alloyed duplex stainless steel is discussed. Finally the need for implementation of occupational health and safety during a thermomechanical treatment is also discussed. The state of art in this field is encouraging and showing positive signs of commercializing rolled nitrogen alloyed duplex stainless steel after proper texture control.

  14. Hollow Mill for Extraction of Stripped Titanium Screws: An Easy ...

    African Journals Online (AJOL)

    Removal of jammed titanium screws can be difficult due to the problem of stripping of the hexagonal heads of the screws. We present a technique of extraction of stripped screws with the use of a standard 4.5 mm stainless steel hollow mill in a patient of peri‑implant fracture of the radius fixed with a titanium locking plate 2 ...

  15. Hollow Mill for Extraction of Stripped Titanium Screws: An Easy ...

    African Journals Online (AJOL)

    screws. We present a technique of extraction of stripped screws with the use of a standard 4.5 mm stainless steel hollow mill in a patient of peri-implant fracture of the radius fixed with a titanium locking plate 2 years back. The technique is quick, safe, and cost effective. Key words: Hollow mill, stripped screws, titanium locked.

  16. Resistance Spot Welding of Aluminum Alloy to Steel with Transition Material - From Process to Performance

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.; Shao, H; Kimchi, Menachem; Menachem Kimchi and Wanda Newman

    2004-05-11

    This paper summarizes work to date on resistance spot welding (RSW) of aluminum alloy to mild steel from process development to performance evaluation. A cold-rolled strip material is introduced as a transition material to aid the resistance welding process. The optimal welding parameters and electrode selections were established using a combination of experimental and analytical approaches. The mechanical behaviors of welded samples was evaluated using static and dynamic strength tests and cyclic fatigue tests. A statistical analysis was also performed to analyze the effect of different failure modes on the sample's peak load and energy absorption.

  17. Experimental study and calculation of boiling heat transfer on steel plates during runout table operation

    International Nuclear Information System (INIS)

    Liu, Z.D.; Fraser, D.; Samarasekera, I.V.

    2002-01-01

    Within a hot strip steel mill, red hot steel is hot rolled into a long continuous slab that is led onto what is called the runout table. Temperatures of the steel at the beginning of this table are around 900 o C. Above and below the runout table are banks of water jets, sprays or water curtains that rapidly cool the steel slab. The heat transfer process itself may be considered one of the most complicated in the industrial world. The cooling process that occurs on the runout table is crucial and governs the final mechanical properties and flatness of a steel strip. However, very limited data of industrial conditions has been available and that which is available is poorly understood. To study heat transfer during runout table cooling, an industrial scale pilot runout table facility was constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement cooling by one circular water jet from industrial headers. The effect of cooling water temperature and initial steel plate temperature as well as varying water jet diameters on heat transfer was systematically investigated. A two-dimensional finite element scheme based inverse heat conduction model was developed to calculate surface heat transfer coefficients along the impinging surface. Heat flux curves at the stagnation area were obtained for selected tests. A quantitative relationship between adjustable processing parameters and heat transfer coefficients along the impinging surface during runout table operation is discussed. The results of the study were used to upgrade an extensive process model developed at UBC. The model ties in the cooling rate and hence two dimensional temperature gradients to the resulting microstructure and final mechanical properties of the steel. This process model is widely used by major steel industries in Canada and the United States. (author)

  18. Precipitation Strengthening by Induction Treatment in High Strength Low Carbon Microalloyed Hot-Rolled Plates

    Science.gov (United States)

    Larzabal, G.; Isasti, N.; Rodriguez-Ibabe, J. M.; Uranga, P.

    2018-03-01

    The use of microalloyed steels in the production of thick plates is expanding due to the possibility of achieving attractive combinations of strength and toughness. As market requirements for high strength plates are increasing and new applications require reduced weight and innovative designs, novel approaches to attaining cost-effective grades are being developed. The mechanism of precipitation strengthening has been widely used in thin strip products, since the optimization of the coiling strategy offers interesting combinations in terms of final properties and microalloying additions. Precipitation strengthening in thick plates, however, is less widespread due to the limitation of interphase precipitation during continuous cooling after hot rolling. With the main objective of exploring the limits of this strengthening mechanism, laboratory thermomechanical simulations that reproduced plate hot rolling mill conditions were performed using low carbon steels microalloyed with Nb, NbMo, and TiMo additions. After continuous cooling to room temperature, a set of heat treatments using fast heating rates were applied simulating the conditions of induction heat treatments. An important increase of both yield and tensile strengths was measured after induction treatment without any important impairment in toughness properties. A significant precipitation hardening is observed in Mo-containing grades under specific heat treatment parameters.

  19. Precipitation Strengthening by Induction Treatment in High Strength Low Carbon Microalloyed Hot-Rolled Plates

    Science.gov (United States)

    Larzabal, G.; Isasti, N.; Rodriguez-Ibabe, J. M.; Uranga, P.

    2018-01-01

    The use of microalloyed steels in the production of thick plates is expanding due to the possibility of achieving attractive combinations of strength and toughness. As market requirements for high strength plates are increasing and new applications require reduced weight and innovative designs, novel approaches to attaining cost-effective grades are being developed. The mechanism of precipitation strengthening has been widely used in thin strip products, since the optimization of the coiling strategy offers interesting combinations in terms of final properties and microalloying additions. Precipitation strengthening in thick plates, however, is less widespread due to the limitation of interphase precipitation during continuous cooling after hot rolling. With the main objective of exploring the limits of this strengthening mechanism, laboratory thermomechanical simulations that reproduced plate hot rolling mill conditions were performed using low carbon steels microalloyed with Nb, NbMo, and TiMo additions. After continuous cooling to room temperature, a set of heat treatments using fast heating rates were applied simulating the conditions of induction heat treatments. An important increase of both yield and tensile strengths was measured after induction treatment without any important impairment in toughness properties. A significant precipitation hardening is observed in Mo-containing grades under specific heat treatment parameters.

  20. Video analysis of rolling cylinders

    Science.gov (United States)

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-03-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s - 1, and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined plane without slipping. From the experiment, the acceleration does not depend on the cylinder mass as indicated from the theory. For the wood-steel surface, we found that the coefficient of static friction was equal to 0.131 and the critical angle for the solid cylinder was 21.45°. The critical angle for the hollow cylinder depends on the inner and outer radius of the cylinder. Motion paths of a point on the hollow cylinder at small and large angles were shown to elucidate the pure rolling condition. Finally, we demonstrated that total mechanical energy was conserved during the pure rolling motion. This confirms that work done by the friction force is zero. We will use these results to design an interactive lecture demonstration on rolling without slipping.

  1. Rolling friction on a granular medium

    Science.gov (United States)

    de Blasio, Fabio Vittorio; Saeter, May-Britt

    2009-02-01

    We present experimental results for the rolling of spheres on a granular bed. We use two sets of glass and steel spheres with varying diameters and a high-speed camera to follow the motion of the spheres. Despite the complex phenomena occurring during the rolling, the results show a friction coefficient nearly independent of the velocity (0.45-0.5 for glass and 0.6-0.65 for steel). It is found that for a given sphere density, the large spheres reach a longer distance, a result that may also help explain the rock sorting along natural stone accumulations at the foot of mountain slopes.

  2. Finite element method analysis of surface roughness transfer in micro flexible rolling

    OpenAIRE

    Qu Feijun; Xie Haibo; Jiang Zhengyi

    2016-01-01

    Micro flexible rolling aims to fabricate submillimeter thick strips with varying thickness profile, where the surface quality of products is mainly determined by initial workpiece surface roughness and subsequent surface asperity flattening process, which is affected by process parameters during rolling. This paper shows a 3D finite element model for flexible rolling of a 250 μm thick workpiece with reduction of 20 to 50%, and rolling phase with thinner thickness indicates a better ability to...

  3. Influence of tool roughness and lubrication on contact conditions in skin-pass rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2009-01-01

    The special contact conditions in skin-pass rolling of steel strip are examined by experimental as well as numerical analysis studying plane strain upsetting of thin sheet with low reduction applying long narrow tools with smooth and roughened surfaces under dry friction and lubricated conditions....... The influence of friction on the extent of a central sticking region is determined by an elasto-plastic FEM analysis of the plane strain upsetting. The experimental results obtained by measuring the local surface extension using markers made by Micro Vickers indentation verify the FE analysis and show...... significant influence of tool roughness and lubrication on the contact conditions for varying pressure. The central sticking region was larger for larger friction or tool roughness. At increasing pressure a sudden change in deformation pattern appeared with drastic elongation and sliding in case...

  4. A life cycle analysis of polymer solar cell modules prepared using roll-to-roll methods under ambient conditions

    DEFF Research Database (Denmark)

    Espinosa Martinez, Nieves; García-Valverde, Rafael; Urbina, Antonio

    2011-01-01

    A life cycle analysis was performed on a full roll-to-roll coating procedure used for the manufacture of flexible polymer solar cell modules. The process known as ProcessOne employs a polyester substrate with a sputtered layer of the transparent conductor indium-tin-oxide (ITO). The ITO film...... was processed into the required pattern using a full roll-to-roll process, employing screen printing of an etch resist and then applying etching, stripping, washing and drying procedures. The three subsequent layers; ZnO, P3HT:PCBM and PEDOT:PSS were slot-die coated and the silver back electrode was screen...

  5. Varicose vein stripping

    Science.gov (United States)

    ... stripping; Venous reflux - vein stripping; Venous ulcer - veins Patient Instructions Surgical wound care - open Varicose veins - what to ask your doctor Images Circulatory system References American Family Physician. Management of varicose veins. www.aafp.org/afp/2008/ ...

  6. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Science.gov (United States)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    A major goal of the Convert Program of the U.S. Department of Energy's National Nuclear Security Administration (DOE/NNSA) is to enable high-performance research reactors to operate with low-enriched uranium rather than the high-enriched uranium currently used. To this end, uranium alloyed with 10 wt% molybdenum (U-10Mo) represents an ideal candidate because of its stable gamma phase, low neutron caption cross section, acceptable swelling response, and predictable irradiation behavior. However, because of the complexities of the fuel design and the need for rolled monolithic U-10Mo foils, new developments in processing and fabrication are necessary. This study used a finite-element code, LS-DYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog-boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated: hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling. Simulation results demonstrated that reducing the mismatch in strength between the coupon and can material improves the quality of the rolled sheet. Bare-rolling simulation results showed a defect-free rolled coupon. The finite-element model developed and presented in this study can be used to conduct parametric studies of several process parameters (e.g., rolling speed, roll diameter, can material, and reduction).

  7. Lateral flow strip assay

    Science.gov (United States)

    Miles, Robin R [Danville, CA; Benett, William J [Livermore, CA; Coleman, Matthew A [Oakland, CA; Pearson, Francesca S [Livermore, CA; Nasarabadi, Shanavaz L [Livermore, CA

    2011-03-08

    A lateral flow strip assay apparatus comprising a housing; a lateral flow strip in the housing, the lateral flow strip having a receiving portion; a sample collection unit; and a reagent reservoir. Saliva and/or buccal cells are collected from an individual using the sample collection unit. The sample collection unit is immersed in the reagent reservoir. The tip of the lateral flow strip is immersed in the reservoir and the reagent/sample mixture wicks up into the lateral flow strip to perform the assay.

  8. The Strip Module

    DEFF Research Database (Denmark)

    Pedersen, Tommy

    1996-01-01

    When the behaviour of a ship in waves is to be predicted it is convenient to have a tool which includes different approaches to the problem.The aim of this project is to develop such a tool named the strip theory module. The strip theory module will consist of submodules dependent on the I....... At last a postprocessor will be included with facilities for statistical calculations and for plots and prints of the results.The project is divided into 7 tasks where the third is to be completed.This report has two aims. To give an introduction to the project of developing a strip theory module......-ship code available at the department. It will be structured as a general preprocessor mainly to determine the hydrodynamic mass and damping. A strip processor including three different theories: A linear frequency domain strip theory, a quadratic strip theory and a nonlinear time domain strip theory...

  9. Stability of barotropic vortex strip on a rotating sphere.

    Science.gov (United States)

    Sohn, Sung-Ik; Sakajo, Takashi; Kim, Sun-Chul

    2018-02-01

    We study the stability of a barotropic vortex strip on a rotating sphere, as a simple model of jet streams. The flow is approximated by a piecewise-continuous vorticity distribution by zonal bands of uniform vorticity. The linear stability analysis shows that the vortex strip becomes stable as the strip widens or the rotation speed increases. When the vorticity constants in the upper and the lower regions of the vortex strip have the same positive value, the inner flow region of the vortex strip becomes the most unstable. However, when the upper and the lower vorticity constants in the polar regions have different signs, a complex pattern of instability is found, depending on the wavenumber of perturbations, and interestingly, a boundary far away from the vortex strip can be unstable. We also compute the nonlinear evolution of the vortex strip on the rotating sphere and compare with the linear stability analysis. When the width of the vortex strip is small, we observe a good agreement in the growth rate of perturbation at an early time, and the eigenvector corresponding to the unstable eigenvalue coincides with the most unstable part of the flow. We demonstrate that a large structure of rolling-up vortex cores appears in the vortex strip after a long-time evolution. Furthermore, the geophysical relevance of the model to jet streams of Jupiter, Saturn and Earth is examined.

  10. Stability of barotropic vortex strip on a rotating sphere

    Science.gov (United States)

    Sohn, Sung-Ik; Sakajo, Takashi; Kim, Sun-Chul

    2018-02-01

    We study the stability of a barotropic vortex strip on a rotating sphere, as a simple model of jet streams. The flow is approximated by a piecewise-continuous vorticity distribution by zonal bands of uniform vorticity. The linear stability analysis shows that the vortex strip becomes stable as the strip widens or the rotation speed increases. When the vorticity constants in the upper and the lower regions of the vortex strip have the same positive value, the inner flow region of the vortex strip becomes the most unstable. However, when the upper and the lower vorticity constants in the polar regions have different signs, a complex pattern of instability is found, depending on the wavenumber of perturbations, and interestingly, a boundary far away from the vortex strip can be unstable. We also compute the nonlinear evolution of the vortex strip on the rotating sphere and compare with the linear stability analysis. When the width of the vortex strip is small, we observe a good agreement in the growth rate of perturbation at an early time, and the eigenvector corresponding to the unstable eigenvalue coincides with the most unstable part of the flow. We demonstrate that a large structure of rolling-up vortex cores appears in the vortex strip after a long-time evolution. Furthermore, the geophysical relevance of the model to jet streams of Jupiter, Saturn and Earth is examined.

  11. Pavement Stripping in Saudi Arabia: Prediction and Prevention

    Directory of Open Access Journals (Sweden)

    H.I. Al-Abdul Wahhab

    2004-12-01

    Full Text Available Pavement weathering or stripping is a major distress in highway networks in arid regions. Using the Saudi Arabian road network as a case study area, seventeen road test sections were selected, out of which eight were stripped and nine were non-stripped. Aggregates from quarries used to build these sections were also collected and subjected to detailed physical and chemical tests to evaluate the ability of these tests to distinguish between stripped and non-stripped sections. The modified Lottman test was used to distinguish between compacted mixes. In addition, the Swedish Rolling Bottle test, was also found to be effective in being able to distinguish between different asphalt-aggregates for stripping potential. Eleven anti-stripping liquid additives, lime and cement, in addition to two polymers, were evaluated for their ability to reduce/eliminate stripping potential of stripping-prone aggregates. It was found that EE-2 Polymer, Portland cement, and their combination were effective with all aggregate sources.

  12. Roll levelling semi-analytical model for process optimization

    Science.gov (United States)

    Silvestre, E.; Garcia, D.; Galdos, L.; Saenz de Argandoña, E.; Mendiguren, J.

    2016-08-01

    Roll levelling is a primary manufacturing process used to remove residual stresses and imperfections of metal strips in order to make them suitable for subsequent forming operations. In the last years the importance of this process has been evidenced with the apparition of Ultra High Strength Steels with strength > 900 MPa. The optimal setting of the machine as well as a robust machine design has become critical for the correct processing of these materials. Finite Element Method (FEM) analysis is the widely used technique for both aspects. However, in this case, the FEM simulation times are above the admissible ones in both machine development and process optimization. In the present work, a semi-analytical model based on a discrete bending theory is presented. This model is able to calculate the critical levelling parameters i.e. force, plastification rate, residual stresses in a few seconds. First the semi-analytical model is presented. Next, some experimental industrial cases are analyzed by both the semi-analytical model and the conventional FEM model. Finally, results and computation times of both methods are compared.

  13. Microstructure Development during Roughing and Intermediate Cooling of Thick HTP Linepipe Steels

    Science.gov (United States)

    Banks, Kevin; Maubane, Rorisang

    The microstructural development during roughing and early finishing of thick, high Nb-Ti steels containing high and low Mn contents has been investigated for conventional cold charging (CCR) and quasi compact strip production (CSP) conditions. Multi-pass rolling simulations were performed, followed by interrupted accelerated cooling, to study the "as-coiled" ferrite/pearlite microstructure. Local heterogeneous regions, LHR, were often found after CSP simulations, but not after CCR where the microstructure was generally uniform. Coarse, local heterogeneous regions can be prevented in HTP steels though complete recrystallization of the as-cast austenite during and after roughing by i) applying sufficient strain at roughing temperatures above the TiNb(C,N) precipitation region, ii) slow intermediate cooling and iii) using high Mn contents to suppress precipitation. For thick HTP skelp, the initiation of dynamic recrystallization is of little use in avoiding LHR due to limited strain available for completing the necklacing process.

  14. Development of Numerical Model for Water Cooling Boiling Heat Transfer on a Moving Hot Steel Plate

    Energy Technology Data Exchange (ETDEWEB)

    Park, Il Seouk [Kyungpook National University, Daegu (Korea, Republic of)

    2011-05-15

    Most of the scientific results for boiling heat transfer have been reached through experimentation. This paper focuses on the boiling heat transfer on the moving hot plate with a fully numerical approach. The simulation was conducted only in a very high temperature region (over the Leidenfrost temperature) where the film boiling can be kept steadily on the plate. Actually this phenomenon could be occurred in steel making process, especially the strip cooling process in hot rolling plant. However, the theoretical or numerical setup for boiling heat transfer is acutely required in the nuclear engineering part too. Thus in this paper, the results developing the fully numerical approach for boiling heat transfer during the study of steel plate cooling will be presented

  15. Finite Element Modeling with Embed Rebar Elements and Steady State Rolling Analysis for Rolling Resistance Test of Pneumatic Tire

    Directory of Open Access Journals (Sweden)

    Suvanjumrat Chakrit

    2017-01-01

    Full Text Available Finite element model of tire rolling resistance test on the drum was developed using 3D steady state rolling analysis coupling with pre-inflation of 2D axisymmetric tire analysis. The complex components of the radial tires composing tread, sidewall, ply layers, steel belts, and lead wires were modeled using rebar elements which were embed into the rubber element using the tying equation. The Mooney-Rivlin hyperelastic constitutive model was employed to describe the large deformation behavior of tread and sidewall, while other components such as plies, steel belts and bead wires were assigned the linear isotropic material. The tire rolling resistance system was modeled by inflation of slick tire and compression on the drum for the footprint analysis regarding the rolling resistance test. The tire’s steady state characteristics such as footprint contact pressure, rolling resistance force, and time response characteristic of tires were predicted instead the experiment of the prototype.

  16. STRENGTHENING MECHANISMS IN Nb-Ti-V MICROALLOYED STEEL

    Directory of Open Access Journals (Sweden)

    Vinícius Lopes Vieira Martins

    2014-10-01

    Full Text Available Yield strength of Nb-Ti-V microalloyed steel has been investigated as a function of its microstructure obtained after industrial rolling on a hot strip mill. Optical (OM and transmission electron microscopy (TEM were used to reveal the ferrite grain structure, fine carbonitride precipitation and dislocation substructures. It was found that the effects of solid solution and grain size hardening were not sufficient to justify the results of tensile testing. Additional strengthening was attributed to carbonitride precipitation in austenite, interphase precipitation during transformation, and the formation of dislocations. All contributions of these microstructural features on mechanical property were estimated from empirical models available from literature. A global effect of both austenite and interphase carbonitride precipitation hardening was proposed. It was verified that yield strength calculated from cumulative effect of different strengthening mechanisms has presented good fitting with experimental tensile test.

  17. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    This study used a finite element code, LSDYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated:  hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling.

  18. An advanced dissymmetric rolling model for online regulation

    Science.gov (United States)

    Cao, Trong-Son

    2017-10-01

    Roll-bite model is employed to predict the rolling force, torque as well as to estimate the forward slip for preset or online regulation at industrial rolling mills. The rolling process is often dissymmetric in terms of work-rolls rotation speeds and diameters as well as the friction conditions at upper and lower contact surfaces between work-rolls and the strip. The roll-bite model thus must be able to account for these dissymmetries and in the same time has to be accurate and fast enough for online applications. In the present study, a new method, namely Adapted Discretization Slab Method (ADSM) is proposed to obtain a robust roll-bite model, which can take into account the aforementioned dissymmetries and has a very short response time, lower than one millisecond. This model is based on the slab method, with an adaptive discretization and a global Newton-Raphson procedure to improve the convergence speed. The model was validated by comparing with other dissymmetric models proposed in the literature, as well as Finite Element simulations and industrial pilot trials. Furthermore, back-calculation tool was also constructed for friction management for both offline and online applications. With very short CPU time, the ADSM-based model is thus attractive for all online applications, both for cold and hot rolling.

  19. Anatomy Comic Strips

    Science.gov (United States)

    Park, Jin Seo; Kim, Dae Hyun; Chung, Min Suk

    2011-01-01

    Comics are powerful visual messages that convey immediate visceral meaning in ways that conventional texts often cannot. This article's authors created comic strips to teach anatomy more interestingly and effectively. Four-frame comic strips were conceptualized from a set of anatomy-related humorous stories gathered from the authors' collective…

  20. Science Comic Strips

    Science.gov (United States)

    Kim, Dae Hyun; Jang, Hae Gwon; Shin, Dong Sun; Kim, Sun-Ja; Yoo, Chang Young; Chung, Min Suk

    2012-01-01

    Science comic strips entitled Dr. Scifun were planned to promote science jobs and studies among professionals (scientists, graduate and undergraduate students) and children. To this end, the authors collected intriguing science stories as the basis of scenarios, and drew four-cut comic strips, first on paper and subsequently as computer files.…

  1. ALICE silicon strip module

    CERN Multimedia

    Maximilien Brice

    2006-01-01

    This small silicon detector strip will be inserted into the inner tracking system (ITS) on the ALICE detector at CERN. This detector relies on state-of-the-art particle tracking techniques. These double-sided silicon strip modules have been designed to be as lightweight and delicate as possible as the ITS will eventually contain five square metres of these devices.

  2. Assessment of flat rolling theories for the use in a model-based controller for high-precision rolling applications

    Science.gov (United States)

    Stockert, Sven; Wehr, Matthias; Lohmar, Johannes; Abel, Dirk; Hirt, Gerhard

    2017-10-01

    In the electrical and medical industries the trend towards further miniaturization of devices is accompanied by the demand for smaller manufacturing tolerances. Such industries use a plentitude of small and narrow cold rolled metal strips with high thickness accuracy. Conventional rolling mills can hardly achieve further improvement of these tolerances. However, a model-based controller in combination with an additional piezoelectric actuator for high dynamic roll adjustment is expected to enable the production of the required metal strips with a thickness tolerance of +/-1 µm. The model-based controller has to be based on a rolling theory which can describe the rolling process very accurately. Additionally, the required computing time has to be low in order to predict the rolling process in real-time. In this work, four rolling theories from literature with different levels of complexity are tested for their suitability for the predictive controller. Rolling theories of von Kármán, Siebel, Bland & Ford and Alexander are implemented in Matlab and afterwards transferred to the real-time computer used for the controller. The prediction accuracy of these theories is validated using rolling trials with different thickness reduction and a comparison to the calculated results. Furthermore, the required computing time on the real-time computer is measured. Adequate results according the prediction accuracy can be achieved with the rolling theories developed by Bland & Ford and Alexander. A comparison of the computing time of those two theories reveals that Alexander's theory exceeds the sample rate of 1 kHz of the real-time computer.

  3. Development of dissimilar metal transition joint by hot bond rolling

    International Nuclear Information System (INIS)

    Kurokawa, Hiroyuki; Nakasuji, Kazuyuki; Kajimura, Haruhiko; Nagai, Takayuki; Takeda, Seiichiro.

    1997-01-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) to stainless steel piping are required for nuclear fuel reprocessing plants. The authors have developed dissimilar transition joints made of stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot bond rolling process of clad bars and clad pipes, using a newly developed mill called 'rotary reduction mill'. This report presents the manufacturing process of dissimilar transition joints produced from the clad pipe with three layers by the hot bond rolling. First, the method of hot bond rolling of clad pipe is proposed. Then, the mechanical and corrosion properties of the dissimilar transition joints are evaluated in detail by carrying out various tests. Finally, the rolling properties in the clad pipe method are discussed. (author)

  4. Processing of low carbon steel plate and hot strip—an overview

    Indian Academy of Sciences (India)

    Unknown

    materials, new processing techniques such as recrystallized controlled rolling and warm rolling have been developed for production of plates ... Microalloyed steel; thermomechanical processing; warm rolling; modelling of process parameters. 1. Introduction ..... ring cold rolling and batch annealing (Van Cauter et al. 2000).

  5. Quantum strips on surfaces

    OpenAIRE

    Krejcirik, David

    2002-01-01

    Motivated by the theory of quantum waveguides, we investigate the spectrum of the Laplacian, subject to Dirichlet boundary conditions, in a curved strip of constant width that is defined as a tubular neighbourhood of an infinite curve in a two-dimensional Riemannian manifold. Under the assumption that the strip is asymptotically straight in a suitable sense, we localise the essential spectrum and find sufficient conditions which guarantee the existence of geometrically induced bound states. I...

  6. Special steel production on common carbon steel production line

    Science.gov (United States)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  7. Special steel production on common carbon steel production line

    International Nuclear Information System (INIS)

    Pi Huachun; Han Jingtao; Hu Haiping; Bian Ruisheng; Kang Jianjun; Xu Manlin

    2004-01-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron and Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended

  8. Rolling Shutter Motion Deblurring

    KAUST Repository

    Su, Shuochen

    2015-06-07

    Although motion blur and rolling shutter deformations are closely coupled artifacts in images taken with CMOS image sensors, the two phenomena have so far mostly been treated separately, with deblurring algorithms being unable to handle rolling shutter wobble, and rolling shutter algorithms being incapable of dealing with motion blur. We propose an approach that delivers sharp and undis torted output given a single rolling shutter motion blurred image. The key to achieving this is a global modeling of the camera motion trajectory, which enables each scanline of the image to be deblurred with the corresponding motion segment. We show the results of the proposed framework through experiments on synthetic and real data.

  9. On the cold rolling of AZ31 Mg alloy after Equal Channel Angular Pressing

    Directory of Open Access Journals (Sweden)

    Seyed Mohammad Arab

    2014-09-01

    Full Text Available Among the various Severe Plastic Deformation (SPD processes, Equal Channel Angular Pressing (ECAP is one of the most applicable one which improves strength and ductility due to grain refinement and suitable texture development. In this study, cold rolling were carried out on the 4 pass ECAPed (in route A and C strip shaped specimens of AZ31 magnesium alloy to investigate the ECAP effects on the roll-ability. Results showed that reduction in area which can be concerned as an index for roll-ability increased after ECAP. It was also seen that ECAP in route C enhanced roll-ability more than route A.

  10. Strengthening Bridges with Prestressed CFRP Strips

    Science.gov (United States)

    Siwowski, Tomasz; Żółtowski, Piotr

    2012-06-01

    Limitation of bridge's carrying bearing capacity due to aging and deterioration is a common problem faced by road administration and drivers. Rehabilitation of bridges including strengthening may be applied in order to maintain or upgrade existing bridge parameters. The case studies of strengthening of two small bridges with high modulus prestressed CFRP strips have been presented in the paper. The first one - reinforced concrete slab bridge - and the other - composite steel-concrete girder bridge - have been successfully upgraded with quite new technology. In both cases the additional CFRP reinforcement let increasing of bridge carrying capacity from 15 till 40 metric tons. The CFRP strip prestressing system named Neoxe Prestressing System (NPS), developed by multi-disciplinary team and tested at full scale in Rzeszow University of Technology, has been also described in the paper.

  11. Rolling Force Prediction in Heavy Plate Rolling Based on Uniform Differential Neural Network

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available Accurate prediction of the rolling force is critical to assuring the quality of the final product in steel manufacturing. Exit thickness of plate for each pass is calculated from roll gap, mill spring, and predicted roll force. Ideal pass scheduling is dependent on a precise prediction of the roll force in each pass. This paper will introduce a concept that allows obtaining the material model parameters directly from the rolling process on an industrial scale by the uniform differential neural network. On the basis of the characteristics that the uniform distribution can fully characterize the solution space and enhance the diversity of the population, uniformity research on differential evolution operator is made to get improved crossover with uniform distribution. When its original function is transferred with a transfer function, the uniform differential evolution algorithms can quickly solve complex optimization problems. Neural network structure and weights threshold are optimized by uniform differential evolution algorithm, and a uniform differential neural network is formed to improve rolling force prediction accuracy in process control system.

  12. Cosmology with rolling tachyon

    Indian Academy of Sciences (India)

    Email: sami@iucaa.ernet.in. Abstract. We examine the possibility of rolling tachyon to play the dual role of inflaton at early epochs and dark matter at late times. We argue that enough inflation can be generated with the rolling tachyon either by invoking the large number of branes or brane world assisted inflation. However ...

  13. Premature failure analysis of forged cold back-up roll in a continuous tandem mill

    International Nuclear Information System (INIS)

    Rad, Hamid Reza Bakhsheshi; Monshi, Ahmad; Idris, Mohd Hasbullah; Kadir, Mohammed Rafiq Abdul; Jafari, Hassan

    2011-01-01

    Highlights: → Metal wrapping and strip welding in work/back-up rolls contact zone caused spalling. → MnS inclusion and pore initiated crack which propagated in milling led to spalling. → Retained austenite conversion to α'-martensite accelerated spalling failure. → Needle shaped carbide (Fe,Mo,Cr) 7 C 3 , may cause poor service life of back-up roll. -- Abstract: In this paper, premature failure of a forged back-up roll from a continuous tandem mill was investigated. Microstructural evolutions of the spalled specimen and surface of the roll were characterized by optical microscopy, X-ray diffraction, scanning electron microscopy and ferritscopy, while hardness value of the specimen was measured by Vickers hardness testing. The results revealed that the presence of pore and MnS inclusion with spherical and oval morphologies were the main contributing factors responsible for the poor life of the back-up roll. In addition, metal pick up and subsequently strip welding on the surface of the work roll were found as the major causes of failure in work roll which led to spalling occurrence in the back-up roll. Furthermore, relatively high percentage of retained austenite, say 9%, in outer surface of the back-up roll contributed spalling due to conversion of this meta-stable phase to martensite and creation of volume expansion on the outer surface through work hardening during mill campaign.

  14. Optimal Cluster Mill Pass Scheduling With an Accurate and Rapid New Strip Crown Model

    International Nuclear Information System (INIS)

    Malik, Arif S.; Grandhi, Ramana V.; Zipf, Mark E.

    2007-01-01

    Besides the requirement to roll coiled sheet at high levels of productivity, the optimal pass scheduling of cluster-type reversing cold mills presents the added challenge of assigning mill parameters that facilitate the best possible strip flatness. The pressures of intense global competition, and the requirements for increasingly thinner, higher quality specialty sheet products that are more difficult to roll, continue to force metal producers to commission innovative flatness-control technologies. This means that during the on-line computerized set-up of rolling mills, the mathematical model should not only determine the minimum total number of passes and maximum rolling speed, it should simultaneously optimize the pass-schedule so that desired flatness is assured, either by manual or automated means. In many cases today, however, on-line prediction of strip crown and corresponding flatness for the complex cluster-type rolling mills is typically addressed either by trial and error, by approximate deflection models for equivalent vertical roll-stacks, or by non-physical pattern recognition style models. The abundance of the aforementioned methods is largely due to the complexity of cluster-type mill configurations and the lack of deflection models with sufficient accuracy and speed for on-line use. Without adequate assignment of the pass-schedule set-up parameters, it may be difficult or impossible to achieve the required strip flatness. In this paper, we demonstrate optimization of cluster mill pass-schedules using a new accurate and rapid strip crown model. This pass-schedule optimization includes computations of the predicted strip thickness profile to validate mathematical constraints. In contrast to many of the existing methods for on-line prediction of strip crown and flatness on cluster mills, the demonstrated method requires minimal prior tuning and no extensive training with collected mill data. To rapidly and accurately solve the multi-contact problem

  15. micro strip gas chamber

    CERN Multimedia

    1998-01-01

    About 16 000 Micro Strip Gas Chambers like this one will be used in the CMS tracking detector. They will measure the tracks of charged particles to a hundredth of a millimetre precision in the region near the collision point where the density of particles is very high. Each chamber is filled with a gas mixture of argon and dimethyl ether. Charged particles passing through ionise the gas, knocking out electrons which are collected on the aluminium strips visible under the microscope. Such detectors are being used in radiography. They give higher resolution imaging and reduce the required dose of radiation.

  16. Nonlinear Vibration Analysis of Moving Strip with Inertial Boundary Condition

    Directory of Open Access Journals (Sweden)

    Chong-yi Gao

    2015-01-01

    Full Text Available According to the movement mechanism of strip and rollers in tandem mill, the strip between two stands was simplified to axially moving Euler beam and the rollers were simplified to the inertial component on the fixed axis rotation, namely, inertial boundary. Nonlinear vibration mechanical model of Euler beam with inertial boundary conditions was established. The transverse and longitudinal motion equations were derived based on Hamilton’s principle. Kantorovich averaging method was employed to discretize the motion equations and the inertial boundary equations, and the solutions were obtained using the modified iteration method. Depending on numerical calculation, the amplitude-frequency responses of Euler beam were determined. The axial velocity, tension, and rotational inertia have strong influences on the vibration characteristics. The results would provide an important theoretical reference to control and analyze the vertical vibration of moving strip in continuous rolling process.

  17. Verification of new model for calculation of critical strain for the initialization of dynamic recrystallization using laboratory rolling

    Directory of Open Access Journals (Sweden)

    R. Fabík

    2009-10-01

    Full Text Available This paper presents a new model for calculation of critical strain for initialization of dynamic recrystallization. The new model reflects the history of forming in the deformation zone during rolling. In this region of restricted deformation, the strain rate curve for the surface of the strip exhibits two peaks. These are the two reasons why the onset of dynamic recrystallization DRX near the surface of the rolled part occurs later than in theory during strip rolling. The present model had been used in a program for simulation of forming processes with the aid of FEM and a comparison between the physical experiment and a mathematical model had been drawn.

  18. Simulation and optimization of the cold roll-forming process

    Science.gov (United States)

    Sheu, Jinn-Jong

    2004-06-01

    In this paper, the cold roll-forming process of steel was simulated. The FEM model of rollers was built in the LS-DYNA software. There are six stands used in the cold-roll-forming process simulation. The frictions of the tools were determined by the comparison of the cold-roll-forming results and the simulation deformation. Many friction conditions were tested to approach the experimental results of the forming experiments. The blanks were pushed through the rollers in the roll-forming machine. While in the simulation, the rollers were running over the fixed-end blank instead of moving the materials. The resulted motion is the same but the boundary conditions were easier to specify and control. The rolling speeds in the simulation were higher to save the calculation time but still confirm to the experiment results. The simulation results shown the axial and the shear strains were induced during the bending process of sheet metal. The thickness of the sheet metal was varied very slightly during the roll-forming process. The dimension and shape of the cold roll-formed specimens were in good agreement with the experiment results. The Taguchi method was adopted to design an optimum roll flower.

  19. ALICE Silicon Strip Detector

    CERN Multimedia

    Nooren, G

    2013-01-01

    The Silicon Strip Detector (SSD) constitutes the two outermost layers of the Inner Tracking System (ITS) of the ALICE Experiment. The SSD plays a crucial role in the tracking of the particles produced in the collisions connecting the tracks from the external detectors (Time Projection Chamber) to the ITS. The SSD also contributes to the particle identification through the measurement of their energy loss.

  20. Selective chemical stripping

    Science.gov (United States)

    Malavallon, Olivier

    1995-04-01

    At the end of the 80's, some of the large European airlines expressed a wish for paint systems with improved strippability on their aircraft, allowing the possibility to strip down to the primer without altering it, using 'mild' chemical strippers based on methylene chloride. These improvements were initially intended to reduce costs and stripping cycle times while facilitating rapid repainting, and this without the need to change the conventionally used industrial facilities. The level of in-service performance of these paint systems was to be the same as the previous ones. Requirements related to hygiene safety and the environment were added to these initial requirements. To meet customers' expectations, Aerospatiale, within the Airbus Industry GIE, formed a work group. This group was given the task of specifying, following up the elaboration and qualifying the paint systems allowing requirements to be met, in relation with the paint suppliers and the airlines. The analysis made in this report showed the interest of transferring as far upstream as possible (to paint conception level) most of the technical constraints related to stripping. Thus, the concept retained for the paint system, allowing selective chemical stripping, is a 3-coat system with characteristics as near as possible to the previously used paints.

  1. Theoretical Analysis of Unit Friction Force Working on the Metal Contact Surface with the Roll Change during Feedstock with Non-Uniform Temperature Distribution Rolling Process

    Directory of Open Access Journals (Sweden)

    Sygut P.

    2016-06-01

    Full Text Available The paper presents the results of theoretical studies influence of non-uniform temperature distribution along the feedstock length to the unit friction force working on the metal contact surface with the roll change during the round bars 70 mm in diameter continuous rolling process. This value is one of the major factors affecting the grooves wear during the rolling process. The studies were carried out based on the actual engineering data for 160 × 160 mm square cross-section feedstock of steel S355J0. Numerical modelling of the rolling process was performed using Forge2008®, a finite-element based computer program.

  2. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    on steel grade, on the rolling direction as well as on the loading rate. Stretch zones ... This interaction is demonstrated at a fracture surface as a bounded transition between initiatory crack (e.g., fatigue) and either ... The materials examined in this study are three grades of thin automotive steel sheets: XSG,. HR 45 and DP.

  3. Rolling at small scales

    DEFF Research Database (Denmark)

    Nielsen, Kim L.; Niordson, Christian F.; Hutchinson, John W.

    2016-01-01

    the power input to the process. The contact traction is also affected, particularly for sheet thicknesses on the order of 10 μm and below. The influences of the length parameter and the friction coefficient are emphasized, and the results are presented for multiple sheet reductions and roll sizes....... dealing with the transient response period is employed. This allows for a comprehensive parameter study. Coulomb friction, including a stick-slip condition, is used as a first approximation. It is found that length scale effects increase both the forces applied to the roll, the roll torque, and thus...

  4. Finite element method analysis of surface roughness transfer in micro flexible rolling

    Directory of Open Access Journals (Sweden)

    Qu Feijun

    2016-01-01

    Full Text Available Micro flexible rolling aims to fabricate submillimeter thick strips with varying thickness profile, where the surface quality of products is mainly determined by initial workpiece surface roughness and subsequent surface asperity flattening process, which is affected by process parameters during rolling. This paper shows a 3D finite element model for flexible rolling of a 250 μm thick workpiece with reduction of 20 to 50%, and rolling phase with thinner thickness indicates a better ability to decrease the surface roughness. Four types of initial workpiece surface roughness are studied in the simulation, and the influences of process parameters, such as friction coefficient, rolling speed and roll gap adjusting speed, on surface asperity flattening of workpieces with different initial surface roughness have been numerically investigated and analysed.

  5. 75 FR 973 - Certain Welded Stainless Steel Pipes From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2010-01-07

    ... and transport lines, general food processing lines, automotive paint lines, and paper process machines... purchased hot-rolled stainless steel coil from a Korean affiliate, Pohang Iron and Steel Company (POSCO...

  6. Assessment of Deformation Twinning in Cold Rolled Austenitic ...

    African Journals Online (AJOL)

    Deformation twinning has traditionally been studied with Transmission Electron Microscopy (TEM). In this study, an assessment of deformation twinning in Austenitic Stainless Steel (ASS), type 304L, cold rolled to 20% reduction was investigated using Scanning Electron Microscopy (SEM) and Electron Back Scatter ...

  7. Analysis of Startup Process and Its Optimization for a Two-Stand Reversible Cold Rolling Mill

    Directory of Open Access Journals (Sweden)

    Guangming Liu

    2017-01-01

    Full Text Available Dynamic characteristic analysis of a two-stand reversible cold rolling mill in the startup process was carried out. The delay algorithm of the interstand thickness was proposed. A new method combined with the accelerated secant and the tangent methods was established to solve the simultaneous equations. The thickness and interstand tension transition processes with different static tension establishing processes were analyzed. Both mills were operated under constant rolling force control mode in the above process. The results show that the strip thickness in the rolling gap reduces in the static mill screwdown process. The entry stand runs inversely to establish the static interstand tension. This area becomes an abnormal thickness reduction area of the incoming strip. It results in several abnormal interstand tension increases in the subsequent startup process. The tension increase leads to an impact force on the strip that is the main reason of the strip breakage in the startup process. So the static tension establishing process was optimized, and the interstand tension fluctuation and the strip breakage accidents both reduced significantly. The results are beneficial to the startup process of the two-stand reversible cold rolling mill.

  8. Rolled-Up Metamaterials

    Directory of Open Access Journals (Sweden)

    Stephan Schwaiger

    2012-01-01

    Full Text Available In this paper we review metamaterials fabricated from self-rolling strained metal-semiconductor layer systems. These systems relax their strain upon release from the substrate by rolling up into microtubes with a cross-section similar to a rolled-up carpet. We show that the walls of these microtubes represent three-dimensional optical metamaterials which so far could be used, for example, for the realization of broadband hyperlenses, fishnet metamaterials, or optically active three-dimensional metamaterials utilizing the unique possibility to stack optically active semiconductor heterostructures and metallic nanostructures. Furthermore, we discuss THz metamaterials based on arrays of rolled-up metal semiconductor microtubes and helices.

  9. Roll Damping By Rudder Control

    DEFF Research Database (Denmark)

    Stoustrup, Jakob; Niemann, H.H.; Blanke, M.

    1994-01-01

    Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves.......Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves....

  10. Research and industrialization of near-net rolling technology used in shaft parts

    Science.gov (United States)

    Hu, Zhenghuan; Wang, Baoyu; Zheng, Zhenhua

    2018-03-01

    Shaft part rolling is an efficient and green nearnet shaping technology offering many advantages, including high production efficiency, high material utilization rate, high product quality, and excellent production environment. In this paper, the features of shaft part rolling are introduced along with the working principles of two main shaft part rolling technologies, namely, cross wedge rolling (CWR) and skew rolling (SR). In relation to this technology, some R&D achievements gained by the University of Science and Technology Beijing are summarized. Finally, the latest developments in shaft part rolling are presented, including SR steel balls, precise forming of camshaft blank by CWR, SR phosphorous copper balls at room temperature, and CWR hollow axle sleeve. Although the shaft part rolling technology has been widely used in China, it only accounts for about 15% of applicable parts at present. Nevertheless, this technology has broad application prospects.

  11. Ion-stimulated Gas Desorption Yields of Electropolished, Chemically Etched, and Coated (Au, Ag, Pd, TiZrV) Stainless Steel Vacuum Chambers and St707 Getter Strips Irradiated with 4.2 MeV/u lead ions

    CERN Document Server

    Mahner, E; Küchler, D; Malabaila, M; Taborelli, M

    2005-01-01

    The ion-induced desorption experiment, installed in the CERN Heavy Ion Accelerator LINAC 3, has been used to measure molecular desorption yields for 4.2 MeV/u lead ions impacting under grazing incidence on different accelerator-type vacuum chambers. Desorption yields for H2, CH4, CO, and CO2, which are of fundamental interest for future accelerator applications, are reported for different stainless steel surface treatments. In order to study the effect of the surface oxide layer on the gas desorption, gold-, silver-, palladium-, and getter-coated 316 LN stainless steel chambers and similarly prepared samples were tested for desorption at LINAC 3 and analysed for chemical composition by X-ray Photoemission Spectroscopy (XPS). The large effective desorption yield of 2 x 104 molecules/Pb53+ ion, previously measured for uncoated, vacuum fired stainless steel, was reduced after noble-metal coating by up to 2 orders of magnitude. In addition, pressure rise measurements, the effectiveness of beam scrubbing with le...

  12. Photosensitive Strip RETHGEM

    CERN Document Server

    Peskov, Vladimir; Nappi, E.; Oliveira, R.; Paic, G.; Pietropaolo, F.; Picchi, P.

    2008-01-01

    An innovative photosensitive gaseous detector, consisting of a GEM like amplification structure with double layered electrodes (instead of commonly used metallic ones) coated with a CsI reflective photocathode, is described. In one of our latest designs, the inner electrode consists of a metallic grid and the outer one is made of resistive strips; the latter are manufactured by a screen printing technology on the top of the metallic strips grid The inner metallic grid is used for 2D position measurements whereas the resistive layer provides an efficient spark protected operation at high gains - close to the breakdown limit. Detectors with active areas of 10cm x10cm and 10cm x20cm were tested under various conditions including the operation in photosensitive gas mixtures containing ethylferrocene or TMAE vapors. The new technique could have many applications requiring robust and reliable large area detectors for UV visualization, as for example, in Cherenkov imaging devices.

  13. Alcohol Saliva Strip Test

    OpenAIRE

    Thokala, Madhusudhana Rao; Dorankula, Shyam Prasad Reddy; Muddana, Keertrthi; Velidandla, Surekha Reddy

    2014-01-01

    Alcohol is a factor in many categories of injury. Alcohol intoxication is frequently associated with injuries from falls, fires, drowning, overdoses, physical and sexual abusements, occupational accidents, traffic accidents and domestic violence. In many instances, for forensic purpose, it may be necessary to establish whether the patients have consumed alcohol that would have been the reason for the injury/accidents. Combining rapidity and reliability, alcohol saliva strip test (AST) has bee...

  14. Influence of relative rolling reduction and thickness layers bimetallic plate at the non-uniformity of the strain after rolling process

    Science.gov (United States)

    Rydz, D.; Stradomski, G.; Dyja, H.

    2017-02-01

    In the article were made numerical and laboratory tests of two-layers rolling process sheet composed of Al99,8 + M1E. Laboratory tests made with use of 150 mm diameter working rolls mill. To the modeling of the bimetallic plate rolling were taken the FEM Forge 2D software based on the theory of plasticity and MathCad program (in which to the rolling process modeling were used the mathematical model developed in the work [5] based on the theory of viscoelasticity). The aim of study was to determine the influence of layer thickness HT0/HM0 and relative deformation ε on the uneven distribution of steel sheet deformation after rolling process. Calculations based on the theory of viscoelasticity allowed additionally take into account the impact of the delayed effects of the variation of viscoelastic deformation of layers of the bimetallic plate rolling process.

  15. Cavitation erosion resistance of 13/4 and 21-4-N steels

    Indian Academy of Sciences (India)

    Nitrogen strengthened austenitic stainless steel (termed as 21-4-N steel) in as cast and hot rolled conditions has been investigated as an alternative to 13/4 steel (termed as CA6NM) to overcome the problems of cavitation erosion in hydro turbine underwater parts. The cavitation erosion of 21-4-N and 13/4 steels was ...

  16. Determination of the hot rolling stress by means of tensile tests

    International Nuclear Information System (INIS)

    Monsalve, A.; Artigas, A.; Celentano, D.; Guzman, A.; Colas, R.; Houbaert, Y.

    2013-01-01

    Prediction of mechanical behavior of hot rolled steels is an important aspect during industrial processing. The rolling stress needed to the process were estimated using three methods, the first of which is related to the Sellars's model that takes into account the friction coefficient and the yield stress. The second method estimates the rolling stress as the average stress obtained during the tensile tests. The third method, estimates the rolling stress from the data of power consumed by the rolling equipment. This methodology was applied in this study to a carbon steel. The conclusion of the work is that results obtained by Sellars's and consumed power, are coincident. The method based on the average tensile stress predicts stresses lower than those obtained with other two methods. (Author) 26 refs.

  17. Micro-Plasto-Hydrodynamic Lubrication a Fundamental Mechanism in Cold Rolling

    DEFF Research Database (Denmark)

    Laugier, Maxime; Boman, Romain; Legrand, Nicolas

    2014-01-01

    lubrication initiation and MPH lubrication extension along the tool-piece solid contacts initially in boundary lubrication regime. Finally, it is shown how this new MPH lubrication model can be implemented in a cold rolling model to maximize mills capabilities, determine optimum rolling oils properties......This paper presents recent investigations in Micro-Plasto-Hydrodynamic (MPH) lubrication. Industrial evidences of the existence of MPH lubrication mechanism for cold rolling processes are presented. A new lubrication model developed for strip drawing processes is then applied to predict the MPH...

  18. Research on Forming Mechanisms and Controlling Measurements for Surface Light Spot Defects of Galvanizing Steel Coils for Automobile Use

    Science.gov (United States)

    Guangmin, Wei; Haiyan, Sun; Jianqiang, Shi; Lianxuan, Wang; Haihong, Wu

    When producing high surface quality galvanizing steel coils for automobile use, there are always many light spots on the surface since Hansteel CGL No.1 has been put into operation. The defect samples were analyzed by SEM and EDS. The result shows that cause for light spot is not only one. There are more Mn and P in high strength auto sheet, which can result in difficulty to be cleaned off the oxide on the hot rolled coils, so the defects coming. This is why the defects come with high strength auto sheet. When coils galvanized, the defects can't be covered up. To the contrary, the defects will be more obvious when zinc growing on the surface. And sometimes zinc or residue can adhere to work rolls when strips passing through SPM. The deposits then press normal coating. So the light spots come more. When the defect comes from pressing, there is no defect on steel base. The causation is found and measures were taken including high pressure cleaning equipments adopted. Result shows that the defects disappeared.

  19. Ship Roll Damping Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2012-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of difficulties associated with control system designs, which have proven to be far from trivial due to fundamental performance...... limitations and large variations of the spectral characteristics of wave-induced roll motion. This tutorial paper presents an account of the development of various ship roll motion control systems together with the challenges associated with their design. It discusses the assessment of performance...... and the applicability of different mathematical models, and it surveys the control methods that have been implemented and validated with full scale experiments. The paper also presents an outlook on what are believed to be potential areas of research within this topic....

  20. Stochastic disks that roll

    Science.gov (United States)

    Holmes-Cerfon, Miranda

    2016-11-01

    We study a model of rolling particles subject to stochastic fluctuations, which may be relevant in systems of nano- or microscale particles where rolling is an approximation for strong static friction. We consider the simplest possible nontrivial system: a linear polymer of three disks constrained to remain in contact and immersed in an equilibrium heat bath so the internal angle of the polymer changes due to stochastic fluctuations. We compare two cases: one where the disks can slide relative to each other and the other where they are constrained to roll, like gears. Starting from the Langevin equations with arbitrary linear velocity constraints, we use formal homogenization theory to derive the overdamped equations that describe the process in configuration space only. The resulting dynamics have the formal structure of a Brownian motion on a Riemannian or sub-Riemannian manifold, depending on if the velocity constraints are holonomic or nonholonomic. We use this to compute the trimer's equilibrium distribution with and without the rolling constraints. Surprisingly, the two distributions are different. We suggest two possible interpretations of this result: either (i) dry friction (or other dissipative, nonequilibrium forces) changes basic thermodynamic quantities like the free energy of a system, a statement that could be tested experimentally, or (ii) as a lesson in modeling rolling or friction more generally as a velocity constraint when stochastic fluctuations are present. In the latter case, we speculate there could be a "roughness" entropy whose inclusion as an effective force could compensate the constraint and preserve classical Boltzmann statistics. Regardless of the interpretation, our calculation shows the word "rolling" must be used with care when stochastic fluctuations are present.

  1. Offensive Rolling in Sambo

    Directory of Open Access Journals (Sweden)

    Stephen Koepfer

    2012-07-01

    Full Text Available In recent years the Soviet born martial art of sambo has become increasingly well known in martial art circles. This is largely due to the success of sambo fighters in various mixed martial art venues. Offered here is a brief description of sambo’s development as well as a delineation of one of sambo’s hallmark strategies: offensive rolling. Examples of proper forward rolling and three related offensive techniques are presented. This paper provides a brief introduction to sambo’s history and one of its key tactical philosophies.

  2. METHOD OF ROLLING URANIUM

    Science.gov (United States)

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  3. Ship Roll Motion Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2010-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of deciencies in control system designs, which have proven to be far from trivial due to fundamental performance limitations....... This tutorial paper presents an account of the development of various ship roll motion control systems and the challenges associated with their design. The paper discusses how to assess performance, the applicability of dierent models, and control methods that have been applied in the past....

  4. Dynamic Underground Stripping Project

    International Nuclear Information System (INIS)

    Aines, R.; Newmark, R.; McConachie, W.; Udell, K.; Rice, D.; Ramirez, A.; Siegel, W.; Buettner, M.; Daily, W.; Krauter, P.; Folsom, E.; Boegel, A.J.; Bishop, D.; Udell, K.

    1992-01-01

    LLNL is collaborating with the UC Berkeley College of Engineering to develop and demonstrate a system of thermal remediation and underground imaging techniques for use in rapid cleanup of localized underground spills. Called ''Dynamic Stripping'' to reflect the rapid and controllable nature of the process, it will combine steam injection, direct electrical heating, and tomographic geophysical imaging in a cleanup of the LLNL gasoline spill. In the first 8 months of the project, a Clean Site engineering test was conducted to prove the field application of the techniques before moving the contaminated site in FY 92

  5. Semi-solid twin-roll casting process of magnesium alloy sheets

    International Nuclear Information System (INIS)

    Watari, H.; Davey, K.; Rasgado, M.T. Alonso; Haga, T.; Koga, N.

    2004-01-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled

  6. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  7. Texture comparison between cold rolled and cryogenically rolled pure copper

    OpenAIRE

    Lapeire, Linsey; Sidor, J; Lombardia, EM; Verbeken, Kim; De Graeve, Iris; Terryn, H; Kestens, Leo

    2015-01-01

    Nowadays, there is a considerable scientific interest in bulk ultrafine grained materials, due to their potential for superior mechanical properties. One of the possible formation methods of nano-grained materials is cryogenic rolling. The influence of rolling at cryogenic temperatures has been investigated. Significant differences in the textures and the microstructures can be observed between the cryogenically rolled copper and conventionally cold rolled copper, reduced to the same thickness.

  8. Electronic rumble strip

    Science.gov (United States)

    Stauffer, Donald R.; Lenz, James

    1997-02-01

    Single vehicle run-off-road accidents are responsible for significant numbers of injuries and fatalities, and significant property damage. This fact spurs interest in warning systems to alert drivers that vehicles are drifting towards the edge of the road, and that a run-off road accident is imminent. An early attempt at such a warning system is the use of machined grooves on the shoulder to create a rumble strip. Such a system only provides warning, however, as the vehicle actually leaves the traffic lane. More desirable is a system that warns in anticipation of such departure. Honeywell has under development a magnetic lateral guidance system that couples a sensitive magnetoresistive transducer with a magnetic traffic marking tape being developed by 3M. While this development was initially undertaken for use in automated highways, or for special tasks such as guiding snowplow owners, the system can provide an effective, all-weather warning system to provide alert of impending departure from the roadway. This electronic rumble strip is actually a simpler system than the baseline guidance system, and can monitor both distance from the traffic lane edge and the speed of approach to the edge with a low cost sensor.

  9. Hollow Mill for Extraction of Stripped Titanium Screws: An Easy, Quick, and Safe Technique

    OpenAIRE

    Gupta, Ravi; Singh, Harpreet; Singh, Amit; Garg, Sudhir

    2014-01-01

    Removal of jammed titanium screws can be difficult due to the problem of stripping of the hexagonal heads of the screws. We present a technique of extraction of stripped screws with the use of a standard 4.5 mm stainless steel hollow mill in a patient of peri-implant fracture of the radius fixed with a titanium locking plate 2 years back. The technique is quick, safe, and cost effective.

  10. Cosmology with rolling tachyon

    Indian Academy of Sciences (India)

    765-770. Cosmology with rolling tachyon. M sAMIa, PRAVABATI CHINGANGBAMb and TABIsH QUREsHIb. aInter-University Centre for Astronomy and Astrophysics, Post Bag 4, Ganeshkhind,. Pune 411 007, India. bDepartment of Physics, Jamia Millia Islamia, New Delhi 110 025, India. *On leave from Jamia Millia Islamia, ...

  11. Effects of recrystallization annealing on mechanical properties of cold-rolled PdNi5 wires

    Directory of Open Access Journals (Sweden)

    Aleksandra Ivanović

    2016-03-01

    Full Text Available The aim of this investigation was to determine the influence of the recrystallization temperature and recrystallization time on the microstructure and mechanical properties of the PdNi5 alloy subjected to cold deformation in the process of rolling at a constant deformation degree. The samples of PdNi5 alloy were recrystallization annealed within the temperature range of 200-1000ºC and annealing time range of 20-45 min after cold rolling with deformation degree of 97%. The tensile test was carried out using universal material testing machine. The hardness was also measured on the combined device for measuring Vickers and Brinell hardness. Metallographic observations were performed on an optical microscope. The analysis of the results of investigations regarding the microstructural changes and corresponding mechanical properties of cold-rolled PdNi5 strips shows that annealing temperature of 500ºC was sufficient to activate the energy for various recrystallization processes causing a change in the mechanical properties of cold-rolled PdNi5 strips. The annealing time, at constant annealing temperature, almost did not affect a recrystallization temperature and the mechanical properties of the cold-rolled PdNi5 strips.

  12. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    2015-02-19

    Feb 19, 2015 ... Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling ...

  13. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    Abstract. Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling motion ...

  14. EBSD characterization of deformed lath martensite in if steel

    DEFF Research Database (Denmark)

    Lv, Z.A.; Zhang, Xiaodan; Huang, Xiaoxu

    2017-01-01

    Rolling deformation results in the transformation of a lath martensite structure to a lamellar structure characteristic to that of IF steel cold-rolled to medium and high strains. The structural transition takes place from low to medium strain, and electron backscatter diffraction analysis shows ...

  15. Readout of silicon strip detectors

    CERN Document Server

    Dabrowski, W

    2003-01-01

    Various architectural and technological options of readout electronics for silicon strip detectors in vertex and tracking applications are discussed briefly. The ABCD3T ASIC for the readout of silicon strip detectors in the ATLAS semiconductor tracker is presented. The architecture of the chip, some design issues and radiation effects are discussed.

  16. The CMS Silicon Strip Tracker

    CERN Document Server

    Azzurri, P

    2005-01-01

    With over 200 square meters of sensitive Silicon and almost 10 million readout channels, the Silicon Strip Tracker of the CMS experiment at the LHC will be the largest Silicon strip detector ever built. The design, construction and expected performance of the CMS Tracker is reviewed in the following.

  17. Bismuth-based electrochemical stripping analysis

    Science.gov (United States)

    Wang, Joseph

    2004-01-27

    Method and apparatus for trace metal detection and analysis using bismuth-coated electrodes and electrochemical stripping analysis. Both anodic stripping voltammetry and adsorptive stripping analysis may be employed.

  18. Fatigue and Wear in Rolling and Sliding Contacts

    DEFF Research Database (Denmark)

    Janakiraman, Shravan

    as reservoirs of lubricant and can emit excess lubricant to increase the filmthickness. However the performance of these grooved surfaces have not beenstudied under EHL loads. So in this Ph.D. project, rolling-sliding, lubricated tests are performed to study the tribologial behaviour of axially grooved......, lubricants can react with a fresh steel surface to decomposeand generate hydrogen gas. So it is assumed that hydrogen is generated whenthe lubricant in a main bearing reacts with the steel surface. This hydrogenthen enters the steel surface and causes embrittlement. To study the fatiguefailure...... shaft to ensure a tight fitbetween the inner ring and the shaft. This press-fit introduces a tensile Hoopstress and a compressive radial stress on the inner ring. To simulate this on thetest rig, the steel ring specimens are press fit onto the shaft introducing tensileHoop stresses. The effect of two...

  19. Walk and roll robot

    Science.gov (United States)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  20. Sygeplejerskens rolle i neurorehabilitering

    DEFF Research Database (Denmark)

    Hansen, Tina Skov; Lorentzen, Vibeke

    2014-01-01

    Artiklen beskriver en undersøgelse foretaget i 2008 omhandlende sygeplejerskers rolle i tværfaglige team i neurorehabilitering på hospitalet. Fund fra denne undersøgelse relateres til nyere undersøgelser og til de udfordringer, der er forbundet med at organisere neurorehabilitering i både hospitals...... for neurorehabilitering. I denne undersøgelse blev fokus at belyse, hvordan teamsamarbejdet har indvirkning på sygeplejerskers rolle i de tværfaglige team på en dansk neurorehabiliteringsafdeling. Metode: Interview med tre forskellige personalegrupper i de tværfaglige team: Sygeplejersker, social- og sundhedsassistenter...... hjerneskade. Søgeord: Interviewundersøgelse, neurorehabilitering, roller, tværfagligt samarbejde....

  1. Shear Roll Mill Reactivation

    Science.gov (United States)

    2012-09-13

    pneumatically operated paste dumper and belt conveyor system , the loss in weight feeder system , the hydraulically operated shear roll mill, the pellet...out feed belt conveyor , and the pack out system comprised of the metal detector, scale, and pack out empty and full drum roller conveyors . Page | 4...process equipment sprinkler protection systems , and the 5 psig steam supply serving the building heating and make-up air systems . It also included

  2. Rolling bearing analysis

    CERN Document Server

    Harris, Tedric A

    2001-01-01

    One of the most well-known experts in the field brings cutting-edge research to practitioners in the new edition of this important reference. Covers the improved mathematical calculations for rolling bearing endurance developed by the American Society of Mechanical Engineers and the Society of Lubrication and Tribology Engineers. Updated with new material on Condition-Based Maintenance, new testing methods, and new bearing materials.

  3. Martensitic transformation during fatigue testing of an AISI 301LN steel

    OpenAIRE

    Mateo García, Antonio Manuel; Fargas Ribas, Gemma; Zapata Dederle, Ana Cristina

    2012-01-01

    The plastic deformation accumulated during fatigue testing can induce the transformation of austenite to martensite in metastable austenitic stainless steels. To analyze this issue, a metastable austenitic stainless steel grade AISI 301 LN was studied in two different conditions, i.e. annealed and cold rolled. In the first case, the steel was fully austenitic, whereas cold rolled material had almost 30% of martensite. High cycle fatigue tests at a stress ratio of 0.8 were carried out on flat ...

  4. Ferritic stainless steel composite slabs : Experimental study of longitudinal shear transfer

    OpenAIRE

    Ferrer Ballester, Miquel; Marimón Carvajal, Federico; Arrayago Luquin, Itsaso; Mirambell Arrizabalaga, Enrique

    2014-01-01

    The objective of this work is to carry out the procedure described in Eurocode 4 to evaluate the longitudinal shear transfer capability of conventional steel sheeting open-rib profile with embossments, usually rolled in conventional galvanized steel, being rolled now in ferritic stainless steel 1.4003 alloy. Finally, the results of both composite floor slabs are compared. Two methodologies have been used to evaluate the longitudinal shear resistance in composite slabs, the m-k method and t...

  5. Thermomechanical and Heat Hardening of Building Steels

    Science.gov (United States)

    Odesskii, P. D.; Rudchenko, A. V.; Shabalov, I. P.

    2005-03-01

    Hardening treatment of steels used in welded metal structures like steelwork of industrial and civil buildings, towers, poles, reservoirs, railway bridge girders, cranes, construction machines, truck bodies, etc. is considered. The structures mentioned are produced from rolled stock supplied by metallurgy in an annual amount of tens of million of tons. In the first turn these are plates, shapes, rolled bars and sections, and pipes with different wall thickness and cross section. A classification of steels for metallic structures with respect to chemical composition and microstructure is presented.

  6. Range gated strip proximity sensor

    Science.gov (United States)

    McEwan, T.E.

    1996-12-03

    A range gated strip proximity sensor uses one set of sensor electronics and a distributed antenna or strip which extends along the perimeter to be sensed. A micro-power RF transmitter is coupled to the first end of the strip and transmits a sequence of RF pulses on the strip to produce a sensor field along the strip. A receiver is coupled to the second end of the strip, and generates a field reference signal in response to the sequence of pulse on the line combined with received electromagnetic energy from reflections in the field. The sensor signals comprise pulses of radio frequency signals having a duration of less than 10 nanoseconds, and a pulse repetition rate on the order of 1 to 10 MegaHertz or less. The duration of the radio frequency pulses is adjusted to control the range of the sensor. An RF detector feeds a filter capacitor in response to received pulses on the strip line to produce a field reference signal representing the average amplitude of the received pulses. When a received pulse is mixed with a received echo, the mixing causes a fluctuation in the amplitude of the field reference signal, providing a range-limited Doppler type signature of a field disturbance. 6 figs.

  7. SPEED DEPENDENCE OF ACOUSTIC VIBRATION PROPAGATION FROM THE FERRITIC GRAIN SIZE IN LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2015-08-01

    Full Text Available Purpose. It is determining the nature of the ferrite grain size influence of low-carbon alloy steel on the speed propagation of acoustic vibrations. Methodology. The material for the research served a steel sheet of thickness 1.4 mm. Steel type H18T1 had a content of chemical elements within grade composition: 0, 12 % C, 17, 5 % Cr, 1 % Mn, 1, 1 % Ni, 0, 85 % Si, 0, 9 % Ti. The specified steel belongs to the semiferritic class of the accepted classification. The structural state of the metal for the study was obtained by cold plastic deformation by rolling at a reduction in the size range of 20-30 % and subsequent recrystallization annealing at 740 – 750 ° C. Different degrees of cold plastic deformation was obtained by pre-selection of the initial strip thickness so that after a desired amount of rolling reduction receives the same final thickness. The microstructure was observed under a light microscope, the ferrite grain size was determined using a quantitative metallographic technique. The using of X-ray structural analysis techniques allowed determining the level of second-order distortion of the crystal latitude of the ferrite. The speed propagation of acoustic vibrations was measured using a special device such as an ISP-12 with a working frequency of pulses 1.024 kHz. As the characteristic of strength used the hardness was evaluated by the Brinell’s method. Findings. With increasing of ferrite grain size the hardness of the steel is reduced. In the case of constant structural state of metal, reducing the size of the ferrite grains is accompanied by a natural increasing of the phase distortion. The dependence of the speed propagation of acoustic vibrations up and down the rolling direction of the ferrite grain size remained unchanged and reports directly proportional correlation. Originality. On the basis of studies to determine the direct impact of the proportional nature of the ferrite grain size on the rate of propagation of sound

  8. ATLAS Strips Upgrade

    CERN Document Server

    Miñano, Mercedes

    2009-01-01

    It is foreseen to increase the luminosity of the LHC at CERN around 2020 by about an order of magnitude (SLHC). The ATLAS experiment will require a new particle tracking system for SLHC operation in order to cope with the increase in background events by about one order of magnitude at the higher luminosity. , an all silicon detector with enhanced radiation hardness is being designed. A massive R&D programme, involving many particles physics groups and several leadings manufacturers of silicon detectors for particle physics, is underway to develop silicon sensors with sufficient radiation hardness. In this framework new sensor materials like p-type silicon and the 3D technology are investigated. In parallel, the SCT commissioning experience has taught us to look into alternative module concepts, in which higher levels of integration are combined with the modularity of the SCT approach. We will report on the status of the R&D projects on radiation hard silicon strip detectors for particle physics, link...

  9. ATLAS Strip Upgrade

    CERN Document Server

    Bernabeu, J; The ATLAS collaboration

    2012-01-01

    A phased upgrade of the Large Hadron Collider (LHC) at CERN is planned. The last upgrade phase (HL-LHC) is currently foreseen in 2022-2023. It aims to increase the integrated luminosity to about ten times the original LHC design luminosity. To cope with the harsh conditions in terms of particle rates and radiation dose expected during HL-LHC operation, the ATLAS collaboration is developing technologies for a complete tracker replacement. This new detector will need to provide extreme radiation hardness and a high granularity, within the tight constraints imposed by the existing detectors and their services. An all-silicon high-granularity tracking detector is proposed. An international R&D collaboration is working on the strip layers for this new tracker. A number of large area prototype planar detectors produced on p-type wafers have been designed and fabricated for use at HL-LHC. These prototype detectors and miniature test detectors have been irradiated to a set of fluences matched to HL-LHC expectatio...

  10. Mathematical model for the strip temperature evolution on a continuous finishing hot mill

    International Nuclear Information System (INIS)

    Camurri, C.

    2003-01-01

    The goal of this work is to construct a mathematical model to describe the strip temperature evolution at a continuous finishing hot rolling mill. the model predicts in a satisfactory way the strip temperature, with a finishing one (exit of stand 6) with a deviation of + 6,5 degree centigrade for a mean temperature drop of 150 degree centigrade at the continuous finishing hot mill and a mean error of 4.3 %. It also predicts a coiler temperature with a difference of + 9,2 degree centigrade a mean temperature drop of 240 degree centigrade in the cooling table and a mean error of 3.8%. (Author) 16 refs

  11. Buffers and vegetative filter strips

    Science.gov (United States)

    Matthew J. Helmers; Thomas M. Isenhart; Michael G. Dosskey; Seth M. Dabney

    2008-01-01

    This chapter describes the use of buffers and vegetative filter strips relative to water quality. In particular, we primarily discuss the herbaceous components of the following NRCS Conservation Practice Standards.

  12. Testing of thermal fatigue resistance of tools and rolls for hot working

    Science.gov (United States)

    Terčelj, Milan; Fazarinc, Matevž; Kugler, Goran

    2017-09-01

    In the present contribution two tests for thermal fatigue testing, which have been developed in our group, are presented. First test has provided internal cooling system of sample, while second has external cooling. For both tests heating and cooling of samples are computer guided that enables very reliable results of testing. The first test is more appropriate for testing the base material, i.e. roll cast irons, roll steels, tool steels. The second test is more appropriate for experiments that are aimed for selection of appropriate tool surface treatment, i.e. laser cladding, nitriding, coating, etc., and to compare and to achieve improved resistance against thermal fatigue of produced surface layers.

  13. Theoretical Analysis of the Influence of Longitudinal Stress Changes on Band Dimensions During Continuous Rolling Process

    Directory of Open Access Journals (Sweden)

    Sygut P.

    2016-03-01

    Full Text Available The paper presents the results of studies on the effect of nonuniform temperature distribution over the length of feedstock on the variation of longitudinal stresses in the rolling direction and band dimension change during the continuous rolling process. The studies were performed based on actual engineering data for a 160x160 mm square cross-section feedstock of steel S355J0. Numerical modelling of the rolling process was performed using Forge 2008®, a finite-element based computer program. Thermovision measurements and bars geometrical dimension changes were carried out in a domestic steelworks.

  14. Plating end fittings to reduce hydrogen ingress at rolled joints in CANDU reactors

    International Nuclear Information System (INIS)

    White, A.J.; Urbanic, V.F.; Bahurmuz, A.A.; Clendening, W.R.; Joynes, R.; McDougall, G.M.; Skinner, B.C.; Venkatapathi, S.

    1993-10-01

    Zr-2.5Nb pressure tubes in CANDU nuclear reactors absorb hydrogen at a low rate from the primary heat transport water circulated through the tubes. Extra hydrogen is picked up at the rolled joints that connect the pressure tubes to out-of-core steel piping. This enhanced ingress may contribute to pressure-tube cracking at incorrectly assembled joints. The risk of pressure-tube failure has been decreased by ensuring correct joint assembly, and could be further decreased by reducing hydrogen ingress at rolled joints. This paper reviews progress toward using plated end fittings to reduce rolled-joint hydrogen ingress

  15. the watershed case of richard steele

    African Journals Online (AJOL)

    whom the government had forcibly removed from other urban areas. This was a graphic indictment of the ... In a matter of days the blatantly interracial clash stripped away the tranquil veneer of black and white ... of its first actions came in response to a threatened removal of squat- ters near Cape Town. Steele went to the ...

  16. Roll back malaria update.

    Science.gov (United States)

    1999-10-01

    This article presents the activities under WHO's Roll Back Malaria (RBM) program in Asia, particularly in Nepal, Indonesia, India, Bangladesh, Sri Lanka and the Philippines. In India, the RBM program will start in 5 districts with a major malaria problem. A national committee has been formed by researchers, which will be able to provide operational and strategic support and research expertise in relation to malaria. In Bangladesh, the RBM program was initiated in the sparsely populated hill tract areas of Banderban and Chittagong where access to health care is very poor. At the district level, effective partnerships with private practitioners, politicians, community leaders, school teachers, the press and district Ministry of Health officials are operating to plan for rolling back malaria. In Myanmar, Cambodia, Lao People's Democratic Republic, Yunnan province of China, Vietnam, and Thailand, the focus of the RBM program was to move health care closer to the malaria-infected communities. WHO¿s Global Health Leadership Fellowship Programme, supported by the UN Foundation and Rockefeller Foundation, enables potential leaders to experience the work of UN agencies and contribute to the work of the organization for 2 years. Three out of four persons appointed to the RBM program received prestigious awards: Dr. Paola Marchesini of Brazil; Dr. Tieman Diarra of Mali; and Dr. Bob Taylor of the UK.

  17. Texture comparison between cold rolled and cryogenically rolled pure copper

    NARCIS (Netherlands)

    Lapeire, L.; Sidor, J.; Martinez Lombardia, E.; Verbeken, K.; De Graeve, I.; Terryn, H.A.; Kestens, L.A.I.

    2015-01-01

    Nowadays, there is a considerable scientific interest in bulk ultrafine grained materials, due to their potential for superior mechanical properties. One of the possible formation methods of nano-grained materials is cryogenic rolling. The influence of rolling at cryogenic temperatures has been

  18. Characterization of thermal aging of duplex stainless steel by SQUID

    International Nuclear Information System (INIS)

    Isobe, Y.; Kamimura, A.; Aoki, K.; Nakayasu, F.

    1995-01-01

    Thermal aging is a growing concern for long-term-aged duplex stainless steel piping in nuclear power plants. Superconducting QUantum Interference Device (SQUID) was used for the detection of thermal aging of SUS329 rolled duplex stainless steel and SCS16 cast duplex stainless steel. It was found that the SQUID output signal pattern in the presence of AC magnetic field applied to the specimen was sensitive to the changes in electromagnetic properties due to thermal aging

  19. Development of a New Armor Steel and its Ballistic Performance

    OpenAIRE

    S. Hakan Atapek

    2013-01-01

    In this study, a boron added armor steel was developed according to standard rolled homogenous armor steel, MIL-A-12560, and metallographic-fractographic examinations were carried out to understand its deformation characteristics and perforation mode after interaction with a 7.62 mm armor piercing projectile. The microstructure of the developed steel was characterized by light and scanning electron microscope to evaluate its matrix after application of several heat treatments consisting of au...

  20. A Study on Compressive Anisotropy and Nonassociated Flow Plasticity of the AZ31 Magnesium Alloy in Hot Rolling

    Directory of Open Access Journals (Sweden)

    Guoqiang Wang

    2014-01-01

    Full Text Available Effect of anisotropy in compression is studied on hot rolling of AZ31 magnesium alloy with a three-dimensional constitutive model based on the quadratic Hill48 yield criterion and nonassociated flow rule (non-AFR. The constitutive model is characterized by compressive tests of AZ31 billets since plastic deformations of materials are mostly caused by compression during rolling processes. The characterized plasticity model is implemented into ABAQUS/Explicit as a user-defined material subroutine (VUMAT based on semi-implicit backward Euler's method. The subroutine is employed to simulate square-bar rolling processes. The simulation results are compared with rolled specimens and those predicted by the von Mises and the Hill48 yield function under AFR. Moreover, strip rolling is also simulated for AZ31 with the Hill48 yield function under non-AFR. The strip rolling simulation demonstrates that the lateral spread generated by the non-AFR model is in good agreement with experimental data. These comparisons between simulation and experiments validate that the proposed Hill48 yield function under non-AFR provides satisfactory description of plastic deformation behavior in hot rolling for AZ31 alloys in case that the anisotropic parameters in the Hill48 yield function and the non-associated flow rule are calibrated by the compressive experimental results.

  1. Rudder roll stabilization for ships

    NARCIS (Netherlands)

    van Amerongen, J.; van der Klugt, P.G.M.; van Nauta lemke, H.R.

    1990-01-01

    This paper describes the design of an autopilot for rudder roll stabilization for ships. This autopilot uses the rudder not only for course keeping but also for reduction of the roll. The system has a series of properties which make the controller design far from straightforward: the process has

  2. Developments in niobium steels for linepipe applications

    International Nuclear Information System (INIS)

    Heisterkamp, F.; Bergmann, B.; Chaussy, L.

    1982-11-01

    Current niobium containing steels being produced for line pipe applications, developed over the last ten years, demonstrate an excellent respoNse to heavy deformation at low temperatures, which results in an optimum balance of yield strength and toughness. However, it has long been recognized that excessive use of controlled rolling involves production penalties and contributes to the characteristic anisotropy present in rolled products. Thus, changes in rolling procedures would be desirable if they minimized delays or reduced directionality thereby resulting in further improvement of secondary properties, such as through thickness ductility and hydrogen induced cracking (HIC) tendency in sour gas environments. Present steel development is focused on transformation strengthening or increased precipitation hardening. Coupled with the trend to even lower carbon ( [pt

  3. Computational design of rolling bearings

    CERN Document Server

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  4. Prediction of limits of lubrication in strip reduction testing

    DEFF Research Database (Denmark)

    Olsson, David Dam; Bay, Niels; Andreasen, Jan Lasson

    2004-01-01

    Pick-up and galling due to lubricant film breakdown is a severe limitation in cold forming of tribologically difficult metals like stainless steel and aluminium. The present paper describes a method of combined experimental and numerical analysis to quantify the limits of lubrication in a dedicated...... simulative strip reduction test. The limit of lubrication is quantified as the threshold drawing length before galling occurs. A numerical model of the test is established calculating tool/work piece interface temperatures and normal pressures. Identifying a critical maximum value of the interface...

  5. Performance Testing of the CMS Cathode Strip Chambers

    CERN Document Server

    Breedon, Richard; Andreev, M. Tripathi V; Arisaka, Katsushi; Cline, David; Hauser, Jay; Ignatenko, Mikhail; Lisowsky, B; Matthey, Christina; Rakness, Gregory; Wenman, Daniel

    2009-01-01

    The production, installation, and testing of 468 cathode strip chambers for the endcap muon system of the CMS experiment played a critical role in the preparation of the endcap muon system for the final commissioning. Common testing procedures and sets of standard equipment were used at 5 international assembly centers. The chambers were then thoroughly retested after shipment to CERN. Final testing was performed after chamber installation on the steel disks in the CMS detector assembly building. The structure of the detector quality control procedure is presented along with the results of chamber performance validation tests.

  6. Impact of as-cast structure on structure and properties of twin-roll cast AA8006 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Slamova, M.; Ocenasek, V. [Vyzkumny Ustav Kovu, Panenske Brezany (Czechoslovakia); Juricek, Z.

    2000-07-01

    Sheet production by twin-roll casting (TRC) process is a well established practice in the aluminium industry because it offers several advantages in comparison with DC casting and hot rolling, esp. lower production and investment costs. Thin strips exhibiting a combination of good strength and high ductility are required for various applications and for this reason alloys with higher Fe and Mn content such as AA 8006 displace AA 1xxx or AA 8011 alloys. However, TRC of AA 8006 strips involves several problems, e.g. casting conditions and subsequent treatment procedures need fine tuning. The results of an investigation of the effect of casting conditions on structure and properties of AA 8006 strips are presented. The influence of casting speed, grain refiner addition, molten metal level in the tundish, tip setback and roll separating force was investigated. The impact of imperfect as-cast structure on structure and properties of thin strips in H22 and O tempers was evaluated and compared with strips from good as-cast material. (orig.)

  7. Effect of Silicon Nitride Balls and Rollers on Rolling Bearing Life

    Science.gov (United States)

    Zaretsky, Erwin V.; Vlcek, Brian L.; Hendricks, Robert C.

    2005-01-01

    Three decades have passed since the introduction of silicon nitride rollers and balls into conventional rolling-element bearings. For a given applied load, the contact (Hertz) stress in a hybrid bearing will be higher than an all-steel rolling-element bearing. The silicon nitride rolling-element life as well as the lives of the steel races were used to determine the resultant bearing life of both hybrid and all-steel bearings. Life factors were determined and reported for hybrid bearings. Under nominal operating speeds, the resultant calculated lives of the deep-groove, angular-contact, and cylindrical roller hybrid bearings with races made of post-1960 bearing steel increased by factors of 3.7, 3.2, and 5.5, respectively, from those calculated using the Lundberg-Palmgren equations. An all-steel bearing under the same load will have a longer life than the equivalent hybrid bearing under the same conditions. Under these conditions, hybrid bearings are predicted to have a lower fatigue life than all-steel bearings by 58 percent for deep-groove bearings, 41 percent for angular-contact bearings, and 28 percent for cylindrical roller bearings.

  8. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  9. Optical strip waveguide: an analysis.

    Science.gov (United States)

    Ogusu, K; Kawakami, S; Nishida, S

    1979-03-15

    An analysis of the strip waveguide is presented with special emphasis on reflection and transmission of a wave obliquely incident on the side of a strip. Mode conversion and the contribution of radiation modes are taken into account in the formulation. The numerical results of the mode conversion and attenuation constant of the fundamental leaky mode are presented and compared with the results of other authors. The numerical accuracy of our analysis is also checked by two different procedures. It is found that the radiation modes have considerable effects on the waveguide characteristics.

  10. Rolling Bearing Life Prediction, Theory, and Application

    Science.gov (United States)

    Zaretsky, Erwin V.

    2016-01-01

    A tutorial is presented outlining the evolution, theory, and application of rolling-element bearing life prediction from that of A. Palmgren, 1924; W. Weibull, 1939; G. Lundberg and A. Palmgren, 1947 and 1952; E. Ioannides and T. Harris, 1985; and E. Zaretsky, 1987. Comparisons are made between these life models. The Ioannides-Harris model without a fatigue limit is identical to the Lundberg-Palmgren model. The Weibull model is similar to that of Zaretsky if the exponents are chosen to be identical. Both the load-life and Hertz stress-life relations of Weibull, Lundberg and Palmgren, and Ioannides and Harris reflect a strong dependence on the Weibull slope. The Zaretsky model decouples the dependence of the critical shear stress-life relation from the Weibull slope. This results in a nominal variation of the Hertz stress-life exponent. For 9th- and 8th-power Hertz stress-life exponents for ball and roller bearings, respectively, the Lundberg-Palmgren model best predicts life. However, for 12th- and 10th-power relations reflected by modern bearing steels, the Zaretsky model based on the Weibull equation is superior. Under the range of stresses examined, the use of a fatigue limit would suggest that (for most operating conditions under which a rolling-element bearing will operate) the bearing will not fail from classical rolling-element fatigue. Realistically, this is not the case. The use of a fatigue limit will significantly overpredict life over a range of normal operating Hertz stresses. (The use of ISO 281:2007 with a fatigue limit in these calculations would result in a bearing life approaching infinity.) Since the predicted lives of rolling-element bearings are high, the problem can become one of undersizing a bearing for a particular application. Rules had been developed to distinguish and compare predicted lives with those actually obtained. Based upon field and test results of 51 ball and roller bearing sets, 98 percent of these bearing sets had acceptable

  11. Brachistochrone for a rolling cylinder

    Science.gov (United States)

    Legeza, V. P.

    2010-02-01

    The motion of a heavy homogeneous cylinder is considered as a no-slip rolling along the desired curve. We obtain a functional in the form of the total time of the cylinder rolling and solve the corresponding variational problem of minimizing this functional. We obtain an algebraic equation for the directional line of steepest descent, brachistochrone, in parametric form. We use the equation of motion of the cylinder with constraint reaction to determine the conditions of implementation of its pure rolling without separation and slip with respect to the brachistochrone.

  12. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  13. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Energy Technology Data Exchange (ETDEWEB)

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  14. Roll-to-roll production of organic solar cells

    Science.gov (United States)

    Uhrich, C.; Weiß, A.; Pfeiffer, M.

    2017-08-01

    We report on high efficient multi-junction small-molecule organic p-i-n solar cells with an efficiency of up to 13.2% efficiency with an active area of 1.1 cm² from our labs. Furthermore, we discuss in detail the photon loss mechanisms of triple stacked solar cells of 12.5% efficiency by means of IPCE measurements in combination with an optical model. Additionally, we report about the latest findings from our fully integrated roll-to-roll vacuum production process of smallmolecule organic p-i-n tandem solar cells. Modules from Heliatek's roll-to-roll production show efficiencies of 7.7% on the active area of 4629cm2 with a fill factor of 66%. Modules from production were analyzed via IPCE-measurement showing a good agreement with the optical calculation mentioned above. This shows that organic layer sequences developed, tested, and analyzed on a lab tool were successfully transferred to a roll to roll vacuum machine.

  15. THERMO-MECHANICALLY PROCESSED ROLLED WIRE FOR HIGH-STRENGTH ON-BOARD WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available It is shown that at twisting of wire of diameter 1,83 mm, produced by direct wire drawing of thermomechanically processed rolled wire of diameter 5,5 mm of steel 90, metal stratification is completely eliminated at decrease of carbon, manganese and an additional alloying of chrome.

  16. Mathematical modelling and TMCP simulation for optimisation of steel behaviour

    International Nuclear Information System (INIS)

    Siwecki, T.

    2001-01-01

    Physically based mathematical models for prediction of steel behaviour and microstructure evolution in connection with thermal and thermomechanical controlled processing (TMCP) development in Swedish Institute for Metals Research are discussed. The models can be used for computer predictions of recrystallization and grain growth of austenite after deformation, precipitation or dissolution of microalloying carbonitride in austenite, flow stress during hot working, phase transformation behaviour during accelerated cooling as well as the final microstructure and mechanical properties. The database, which contains information about steel behaviour for a large number of HSLA steels, is also presented. Optimization of TMCP parameters for improving the properties of the steel are discussed in relation to the microstructure and mechanical properties. The effect of TMCP parameters (reheating temperature, rolling schedules and finish rolling temperature as well as accelerated control cooling) on steel properties was studied in laboratory scale. (author)

  17. Development of Intermediate Cooling Technology and Its Control for Two-Stand Plate Rolling

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available In a plate rolling production line, thermomechanically controlled processing is critical for plate quality. In this paper, a set of intermediate cooling equipment of a two-stand plate mill with super density nozzles, medium pressure, and small flow is developed. Based on a simplified dynamic model, a cooling control scheme with combined feedforward, feedback, and adaptive algorithms is put forward. The new controlled rolling process and the highly efficient control system improve the controlled rolling efficiency by an average of 17.66%. The proposed intermediate cooling system can also effectively inhibit the growth of austenite grain, improve the impact toughness and yield strength of Q345B steel plate, reduce the formation of secondary oxide scale on the plate surface and the chromatic aberration of the plate surface, and greatly improve the surface quality of the steel plate.

  18. Rolling, slip and traction measurements on low modulus materials

    Science.gov (United States)

    Tevaarwerk, J. L.

    1985-01-01

    Traction and wear tests were performed on six low modulus materials (LMM). Three different traction tests were performed to determine the suitability of the material for use as traction rollers. These were the rolling, slip and endurance traction tests. For each material the combination LMM on LMM and LMM on steel were evaluated. Rolling traction test were conducted to determine the load - velocity limits, the rolling traction coefficient of the materials and to establish the type of failures that would result when loading beyond the limit. It was found that in general a simple constant rolling traction coefficient was enough to describe the results of all the test. The slip traction tests revealed that the peak traction coefficients were considerably higher than for lubricated traction contacts. The endurance traction tests were performed to establish the durability of the LMM under conditions of prolonged traction. Wear measurements were performed during and after the test. Energetic wear rates were determined from the wear measurements conducted in the endurance traction tests. These values show that the roller wear is not severe when reasonable levels of traction are transmitted.

  19. Buttock Lifting with Polypropylene Strips.

    Science.gov (United States)

    Ballivian Rico, José; Esteche, Atilio; Hanke, Carlos José Ramírez; Ribeiro, Ricardo Cavalcanti

    2016-04-01

    The purpose of this study was to evaluate the results of gluteal suspension with polypropylene strips. Ninety healthy female patients between the ages of 20 and 50 years (mean, 26 years), who wished to remodel their buttocks from December 2004 to February 2013 were studied retrospectively. All 90 patients were treated with 2 strips of polypropylene on each buttock using the following procedures: 27 (30 %) patients were suspended with polypropylene strips; 63 (70 %) patients were treated with tumescent liposuction in the sacral "V", lower back, supragluteal regions, and flanks to improve buttocks contour (aspirated volume of fat from 350 to 800 cc); 16 (18 %) patients underwent fat grafting in the subcutaneous and intramuscular layers (up to 300 cc in each buttock to increase volume); 5 (6 %) patients received implants to increase volume; and 4 (4.4 %) patients underwent removal and relocation of intramuscular gluteal implants to improve esthetics. Over an 8-year period, 90 female patients underwent gluteal suspension surgeries. Good esthetic results without complications were obtained in 75 of 90 (84 %) cases. Complications occurred in 15 of 90 (16.6 %) patients, including strip removal due to postoperative pain in 1 (1.1 %) patient, and seroma in both subgluteal sulci in 3 (3.3 %) patients. The results of this study performed in 90 patients over 8 years showed that the suspension with polypropylene strips performed as a single procedure or in combination with other cosmetic methods helps to enhance and lift ptosed gluteal and paragluteal areas. This journal requires that the authors assign a level of evidence to each article. For a full description of these Evidence-Based Medicine ratings, please refer to the Table of Contents or the online Instructions to Authors www.springer.com/00266.

  20. Systematics of constant roll inflation

    Science.gov (United States)

    Anguelova, Lilia; Suranyi, Peter; Wijewardhana, L. C. R.

    2018-02-01

    We study constant roll inflation systematically. This is a regime, in which the slow roll approximation can be violated. It has long been thought that this approximation is necessary for agreement with observations. However, recently it was understood that there can be inflationary models with a constant, and not necessarily small, rate of roll that are both stable and compatible with the observational constraint ns ≈ 1. We investigate systematically the condition for such a constant-roll regime. In the process, we find a whole new class of inflationary models, in addition to the known solutions. We show that the new models are stable under scalar perturbations. Finally, we find a part of their parameter space, in which they produce a nearly scale-invariant scalar power spectrum, as needed for observational viability.

  1. Residual stress measurements on steel using neutron high resolution powder diffractometer (HRPD)

    International Nuclear Information System (INIS)

    Inawati Tanto

    1996-01-01

    Stress analysis by neutron diffraction is based on the determination of lattice strains by precise measurements of the d spacing. Residual stress measurements were made on 0.7 mm of a rolled thin steel and on 1.65 mm of a galvanized flat steel. The neutron measurements in the vertical and horizontal directions were made in transmission and reflection geometry using HRPD on the Hifar Reactor at Lucas Heights, Australia. It can be concluded that the stress arise on the weld section of the galvanized flat steel was compression. On rolled thin steel stresses were measured at the rolled and unrolled section. Datas collected were not consistent with the expectations for example the horizontal rolled measurement was expected to show compressive residual stress, however the opposite was observed. (author), 4 refs, 2 tabs, 1 figs

  2. Microstructural characterization of Cu82.3Al8.3Mn9.4 shape memory alloy after rolling

    Directory of Open Access Journals (Sweden)

    Mirko Gojić

    2017-09-01

    Full Text Available In this paper, the microstructure of Cu82.3Al8.3Mn9.4 (in wt. % shape memory alloy after hot and cold rolling was investigated. The Cu82.3Al8.3Mn9.4 alloy was produced by a vertical continuous casting method in the form a cylinder rod of 8 mm in diameter. After the casting, hot and cold rolling was performed. By hot rolling a strip with a thickness of 1.75 mm was obtained, while by cold rolling a strip with a thickness of 1.02 mm was produced. After the rolling process, heat treatment was performed. Heat treatment was carried out by solution annealing at 900 °C held for 30 minutes and water quenched immediately after heating. The microstructure characterization of the investigated alloy was carried out by optical microscopy (OM, scanning electron microscopy (SEM equipped with a device for energy dispersive spectroscopy (EDS. Phase transformation temperatures and fusion enthalpies were determined by differential scanning calorimetry (DSC method. The homogenous martensite microstructure was confirmed by OM and SEM micrographs after casting. During rolling the two-phase microstructure occurred. Results of DSC analysis showed martensite start (Ms, martensite finish (Mf, austenite start (As and austenite finish (Af temperatures.

  3. Grease lubrication in rolling bearings

    CERN Document Server

    Lugt, Piet M

    2012-01-01

    The definitive book on the science of grease lubrication for roller and needle bearings in industrial and vehicle engineering. Grease Lubrication in Rolling Bearings provides an overview of the existing knowledge on the various aspects of grease lubrication (including lubrication systems) and the state of the art models that exist today. The book reviews the physical and chemical aspects of grease lubrication, primarily directed towards lubrication of rolling bearings. The first part of the book covers grease composition, properties and rheology, including thermal

  4. Hot-rolled Process of Multilayered Composite Metal Plate

    Directory of Open Access Journals (Sweden)

    YU Wei

    2017-02-01

    Full Text Available For multi-layer plate, it is a difficult problem to increase product yield rate and improve bonding interface quality. A high yield hot-rolled method of multilayered plate was proposed. The raw strips and plate were fixed by argon arc welding. The combined billet was put into a metal box and vacuum pumped, and then heated and rolled by multi passes at the temperature of 1000-1200℃. The 67 layered plate with the thickness of 2.5mm was successfully produced. The interfacial microstructures and diffusion behavior were investigated and analyzed by optical microscopy and scan electronic microscopy. The tensile and shear strength were tested,and the shear fractures were analyzed. The results show that the multilayered plate yield rate is more than 90% by two steps billet combination method and rolling process optimization. The good bonding interface quality is obtained, the shear strength of multilayered plate reaches 241 MPa. Nickel interlayer between 9Cr18 and 1Cr17 can not only prevent the diffusion of carbon, but also improve the microstructure characteristics.

  5. Rolling Resistance Measurement and Model Development

    DEFF Research Database (Denmark)

    Andersen, Lasse Grinderslev; Larsen, Jesper; Fraser, Elsje Sophia

    2015-01-01

    There is an increased focus worldwide on understanding and modeling rolling resistance because reducing the rolling resistance by just a few percent will lead to substantial energy savings. This paper reviews the state of the art of rolling resistance research, focusing on measuring techniques......, surface and texture modeling, contact models, tire models, and macro-modeling of rolling resistance...

  6. Body roll in swimming: a review.

    Science.gov (United States)

    Psycharakis, Stelios G; Sanders, Ross H

    2010-02-01

    In this article, we present a critical review of the swimming literature on body roll, for the purposes of summarizing and highlighting existing knowledge, identifying the gaps and limitations, and stimulating further research. The main research findings can be summarized as follows: swimmers roll their shoulders significantly more than their hips; swimmers increase hip roll but maintain shoulder roll when fatigued; faster swimmers roll their shoulders less than slower swimmers during a 200-m swim; roll asymmetries, temporal differences in shoulder roll and hip roll, and shoulder roll side dominance exist in front crawl swimming, but there is no evidence to suggest that they affect swimming performance; and buoyancy contributes strongly to generating body roll in front crawl swimming. Based on and stimulated by current knowledge, future research should focus on the following areas: calculation of body roll for female swimmers and for backstroke swimming; differences in body roll between breathing and non-breathing cycles; causes of body roll asymmetries and their relation to motor laterality; body roll analysis across a wide range of velocities and swimming distances; exploration of the association between body roll and the magnitude and direction of propulsive/resistive forces developed during the stroke cycle; and the influence of kicking actions on the generation of body roll.

  7. Preparation of ferritic 17%Cr ODS steel by mechanical alloying from prealloyed steel powder

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Husák, Roman; Kuběna, Ivo; Bureš, R.; Fáberová, M.; Strečková, M.

    2014-01-01

    Roč. 14, č. 4 (2014), s. 222-227 ISSN 1335-8987 R&D Projects: GA ČR(CZ) GA14-25246S Institutional support: RVO:68081723 Keywords : ODS steel * mechanical alloying * hot rolling Subject RIV: JG - Metallurgy

  8. Combined process "helical rolling-pressing" and its effect on the microstructure of ferrous and non-ferrous materials

    Science.gov (United States)

    Naizabekov, Abdrakhman; Lezhnev, Sergey; Arbuz, Alexandr; Panin, Evgeniy

    2018-02-01

    Ultrafine-grained materials are one of the most promising structural and functional materials. However, the known methods of obtaining them are not enough powerful and technologically advanced for profitable industrial applications. Development of the combined process "helical rolling-pressing" is an attempt to bring technology to produce ultrafine-grained materials to the industry. The combination of intense processing of the surface by helical rolling and the entire cross section of workpiece in equal channel angular matrix, with intense deformation by torsion between rolls and matrix will increase the degree of deformation per pass and allows to mutually compensate disadvantages of these methods in the case of their separate use. This paper describes the development of a laboratory stand and study of influence of combined process "helical rolling-pressing"on the microstructure of tool steel, technical copper and high alloy stainless high-temperature steel.

  9. Reactive boundary layers in metallic rolling contacts

    International Nuclear Information System (INIS)

    Burbank, John

    2016-01-01

    treated materials. The second pre-conditioning method involved the targeted generation of chemically reactive tribolayers (tribofilms) on twin disk testing rigs. The lubrication strategies were based on: a. CaCO 3 , which is predominant in engine oils, and b. MoDTC, which is commonly used in engine and gear oils. The films generated in pre-conditioning were analyzed by SEM-EDX with Element-Mapping, Raman spectroscopy, and XPS to elucidate their molecular composition and concentration on the sample surfaces. The combination of these methods of analysis gave a clear indication that 10 4 cycles were sufficient to generate stable and lasting tribofilms. CaO and CaCO 3 were the main components of the tribofilm from the first lubricant package, while MoS 2 , MoO 2 and MoO 3 were the main components from the second lubricant package. Finally, slip-rolling endurance testing (T = +120 C, 10 7 cycles, approximately 19 days in a factory fill engine oil) was carried out on all materials. It was shown that both pre-conditioning methods could achieve significant reductions in friction and wear during testing at up to and including P 0Mean =1.94 GPa (P 0Max = 2.91 GPa, F N = 2,000 N). Ultimately, this research showed that: 1. non-case-hardened high-performance steels offer competitive wear performance and better friction behaviour than the case-hardened 20MnCr5. 2. pre-conditioning led to COF reductions to under 7/10 and wear coefficient reductions to an astonishing 1/10 of the original values for the untreated steels under mixed/boundary lubrication. 3. the observed improvements to friction behaviour and wear performance are indicative of a technically simple, cost- and energy-efficient pre-conditioning strategy that may prove an appropriate substitute for existing thermochemical treatments for steel alloys.

  10. Reactive boundary layers in metallic rolling contacts

    Energy Technology Data Exchange (ETDEWEB)

    Burbank, John

    2016-05-01

    of the treated materials. The second pre-conditioning method involved the targeted generation of chemically reactive tribolayers (tribofilms) on twin disk testing rigs. The lubrication strategies were based on: a. CaCO{sub 3}, which is predominant in engine oils, and b. MoDTC, which is commonly used in engine and gear oils. The films generated in pre-conditioning were analyzed by SEM-EDX with Element-Mapping, Raman spectroscopy, and XPS to elucidate their molecular composition and concentration on the sample surfaces. The combination of these methods of analysis gave a clear indication that 10{sup 4} cycles were sufficient to generate stable and lasting tribofilms. CaO and CaCO{sub 3} were the main components of the tribofilm from the first lubricant package, while MoS{sub 2}, MoO{sub 2} and MoO{sub 3} were the main components from the second lubricant package. Finally, slip-rolling endurance testing (T = +120 C, 10{sup 7} cycles, approximately 19 days in a factory fill engine oil) was carried out on all materials. It was shown that both pre-conditioning methods could achieve significant reductions in friction and wear during testing at up to and including P{sub 0Mean} =1.94 GPa (P{sub 0Max} = 2.91 GPa, F{sub N} = 2,000 N). Ultimately, this research showed that: 1. non-case-hardened high-performance steels offer competitive wear performance and better friction behaviour than the case-hardened 20MnCr5. 2. pre-conditioning led to COF reductions to under 7/10 and wear coefficient reductions to an astonishing 1/10 of the original values for the untreated steels under mixed/boundary lubrication. 3. the observed improvements to friction behaviour and wear performance are indicative of a technically simple, cost- and energy-efficient pre-conditioning strategy that may prove an appropriate substitute for existing thermochemical treatments for steel alloys.

  11. Weld residual stresses near the bimetallic interface in clad RPV steel: A comparison between deep-hole drilling and neutron diffraction data

    OpenAIRE

    James, MN; Newby, M; Doubell, P; Hattingh, DG; Serasli, K; Smith, DJ

    2014-01-01

    The inner surface of ferritic steel reactor pressure vessels (RPV) is clad with strip welded austenitic stainless steel primarily to increase the long-term corrosion resistance of the ferritic vessel. The strip welding process used in the cladding operation induces significant residual stresses in the clad layer and in the RPV steel substrate, arising both from the thermal cycle and from the very different thermal and mechanical properties of the austenitic clad layer and the ferritic RPV ste...

  12. Vision-based surface defect inspection for thick steel plates

    Science.gov (United States)

    Yun, Jong Pil; Kim, Dongseob; Kim, KyuHwan; Lee, Sang Jun; Park, Chang Hyun; Kim, Sang Woo

    2017-05-01

    There are several types of steel products, such as wire rods, cold-rolled coils, hot-rolled coils, thick plates, and electrical sheets. Surface stains on cold-rolled coils are considered defects. However, surface stains on thick plates are not considered defects. A conventional optical structure is composed of a camera and lighting module. A defect inspection system that uses a dual lighting structure to distinguish uneven defects and color changes by surface noise is proposed. In addition, an image processing algorithm that can be used to detect defects is presented in this paper. The algorithm consists of a Gabor filter that detects the switching pattern and employs the binarization method to extract the shape of the defect. The optics module and detection algorithm optimized using a simulator were installed at a real plant, and the experimental results conducted on thick steel plate images obtained from the steel production line show the effectiveness of the proposed method.

  13. Active Vibration Control of a Thin Steel Sheet

    Directory of Open Access Journals (Sweden)

    Yohji Okada

    1995-01-01

    Full Text Available The commercial rolling process used in the steel industry to manufacture thin steel sheets tends to cause plate vibrations that lower the quality of the surface finish. This article introduces a noncontact method of active vibration control for reducing the flexural vibrations of a thin steel sheet. The proposed electromagnetic method of control has been implemented in a simple experimental setup where the signal from a motion sensor regulates the attractive force of the magnets that produce a damping force on the steel sheet.

  14. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  15. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  16. Determination of the hot rolling stress by means of tensile tests; Determinacion de la tension de laminacion en caliente a partir de ensayos de traccion

    Energy Technology Data Exchange (ETDEWEB)

    Monsalve, A.; Artigas, A.; Celentano, D.; Guzman, A.; Colas, R.; Houbaert, Y.

    2013-03-01

    Prediction of mechanical behavior of hot rolled steels is an important aspect during industrial processing. The rolling stress needed to the process were estimated using three methods, the first of which is related to the Sellars's model that takes into account the friction coefficient and the yield stress. The second method estimates the rolling stress as the average stress obtained during the tensile tests. The third method, estimates the rolling stress from the data of power consumed by the rolling equipment. This methodology was applied in this study to a carbon steel. The conclusion of the work is that results obtained by Sellars's and consumed power, are coincident. The method based on the average tensile stress predicts stresses lower than those obtained with other two methods. (Author) 26 refs.

  17. Collisional stripping of planetary crusts

    Science.gov (United States)

    Carter, Philip J.; Leinhardt, Zoë M.; Elliott, Tim; Stewart, Sarah T.; Walter, Michael J.

    2018-02-01

    Geochemical studies of planetary accretion and evolution have invoked various degrees of collisional erosion to explain differences in bulk composition between planets and chondrites. Here we undertake a full, dynamical evaluation of 'crustal stripping' during accretion and its key geochemical consequences. Crusts are expected to contain a significant fraction of planetary budgets of incompatible elements, which include the major heat producing nuclides. We present smoothed particle hydrodynamics simulations of collisions between differentiated rocky planetesimals and planetary embryos. We find that the crust is preferentially lost relative to the mantle during impacts, and we have developed a scaling law based on these simulations that approximates the mass of crust that remains in the largest remnant. Using this scaling law and a recent set of N-body simulations of terrestrial planet formation, we have estimated the maximum effect of crustal stripping on incompatible element abundances during the accretion of planetary embryos. We find that on average approximately one third of the initial crust is stripped from embryos as they accrete, which leads to a reduction of ∼20% in the budgets of the heat producing elements if the stripped crust does not reaccrete. Erosion of crusts can lead to non-chondritic ratios of incompatible elements, but the magnitude of this effect depends sensitively on the details of the crust-forming melting process on the planetesimals. The Lu/Hf system is fractionated for a wide range of crustal formation scenarios. Using eucrites (the products of planetesimal silicate melting, thought to represent the crust of Vesta) as a guide to the Lu/Hf of planetesimal crust partially lost during accretion, we predict the Earth could evolve to a superchondritic 176Hf/177Hf (3-5 parts per ten thousand) at present day. Such values are in keeping with compositional estimates of the bulk Earth. Stripping of planetary crusts during accretion can lead to

  18. Magnetic properties and crystallographic textures of Fe 2.6% Si after 90% cold rolling plus different annealing

    Science.gov (United States)

    Salih, M. Z.; Weidenfeller, B.; Al-hamdany, N.; Brokmeier, H.-G.; Gan, W. M.

    2014-03-01

    The effect of rolling and annealing on the crystallographic texture and the magnetic properties of Fe-2.6% Si non-oriented electric steel during 90% cold rolling and different annealing temperature at (600 °C, 700 °C, 900 °C and 1100 °C) for 60 min and 20 min was analyzed. The 97% hot rolled as received material shows development of alpha and gamma fiber texture affecting on the magnetic properties at rolling and transverse direction. 90% cold rolling with moderate annealing temperature (up to 700 °C) and 60 min annealing time leads to better textures and improved magnetic properties. Due to coarse grained microstructure after annealing, neutron diffractions is an efficient tool for the analysis of Bulk texture of polycrystalline materials, well known for sufficient grain statistics and bulk texture measurement.

  19. Cylindrical articles surfacing with a strip electrode at an angle to the generatrix

    Directory of Open Access Journals (Sweden)

    Віталій Петрович Іванов

    2017-07-01

    Full Text Available The use of the strip electrode when surfacing is made along a variable path leads to a change in the melting process and the formation of a weld bead, due to the absence, in contrast to the wire electrode, of the axial symmetry of the strip cross section. In the layered surfacing of mill rolls with the rollers being at an angle to the generatrix, there may be such defects as undercuts and slagging along the edges of the seam, that worsen the quality and performance of the wear resistant layer. According to the results of the metallographic analysis of the sections, it has been established that these defects in the seam at the cross-over of the rolls during the layer-by-layer surfacing are not remelted by the arc and it leads to slag inclusions in the zone. There is an asymmetry in the formation of the weld pool, which is associated with the peculiarities of the liquid metal flow during its melting. Thus, a decrease in the minimum deviation angle of the strip electrode location with respect to the deposition rate vector leads to a decrease in the crack resistance of the working surface. Investigations of the weld bead formation during deposition by a strip electrode as a function of the angle of the strip rotation with respect to the deposition rate vector have been performed. The influence of the change in the angle of rotation of the strip electrode on the uniformity of the fusion line with the parent metal formation was studied. The allowable range of strip angle values has been determined, which ensures the quality and operability of the wear-resistant layer, as well as the absence of formation defects. Analysis of the wear characteristics and fracture toughness of the deposited layer showed that a change in the location of the strip electrode makes it possible to increase the fracture toughness of the welded layer with high quality of its formation and practically unchanged wear resistance

  20. Influence of thermomechanical treatment on microstructure and mechanical properties of a microalloyed (Nb + V) weather-resistant steel

    International Nuclear Information System (INIS)

    Prasad, S.N.; Sarma, D.S.

    2005-01-01

    The influence of thermomechanical treatment after soaking at 1000 and 1100 deg. C on the structure and properties of a microalloyed (Nb + V) weather-resistant steel has been studied. The steel contains 0.2% C, 1% Mn, 0.3% Si, 0.5% Cr, 0.45% Cu, 0.3 % Ni, 0.054% Nb and 0.046% V. It has been found that after soaking at 1000 deg. C, the yield strength of the steel has increased considerably when rolled to 25 or 50% on decreasing the rolling temperature from 900 to 700 deg. C. The UTS and hardness have not been significantly affected by the rolling temperatures between 800 and 900 deg. C. However, there has been a considerable increase in UTS and hardness after rolling at 700 deg. C. The steel has given ferrite-pearlite microstructure at all rolling temperatures studied. The ferrite grain size decreases with decreasing rolling temperature and increasing deformation. While the ferrite morphology is polygonal after rolling at 900 and 800 deg. C, it is non-polygonal after rolling at 700 deg. C. After soaking at 1100 deg. C, the yield strength increases slightly after rolling 50% at 800 deg. C while the UTS increases markedly. The microstructure changes to that of mixed ferrite and granular bainite with the preponderance of martensite/austenite constituent as revealed by transmission electron microscopy. Thermomechanical treatment (with ≥50% deformation at ∼800 deg. C) is very effective in increasing YS and UTS