WorldWideScience

Sample records for steel flat-rolled products

  1. 78 FR 31577 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan

    Science.gov (United States)

    2013-05-24

    ...)] Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan Determination On the basis of the... reason of imports from Japan of diffusion-annealed, nickel-plated flat-rolled steel products, provided... diffusion-annealed, nickel-plated flat-rolled steel products from Japan. Accordingly, effective March 27...

  2. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel from...

  3. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel... are Brazil, Japan, and Russia. (3) The Domestic Like Product is the domestically produced product or...

  4. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-10-12

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-384 and 731-TA-806-808 (Second Review)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from...

  5. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ...] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations On...-quality steel products from Russia would be likely to lead to continuation or recurrence of material... products from Brazil and revocation of the antidumping duty orders on hot-rolled flat-rolled carbon-quality...

  6. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ...-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Countervailing Duty Administrative...-Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty Administrative Review, 75.... See Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

  7. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Science.gov (United States)

    2010-10-19

    ...-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of Antidumping Duty Order AGENCY... certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 67 FR 11093 (March 12, 2002...

  8. 78 FR 50378 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Postponement of...

    Science.gov (United States)

    2013-08-19

    ...'s recent allegation that Toyo Kohan made sales in the Japanese market below the fully allocated cost... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan...

  9. 78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

    Science.gov (United States)

    2013-11-19

    ...-Plated Flat-Rolled Steel Products From Japan: Preliminary Determination of Sales at Less Than Fair Value... United States at less than fair value, as provided in section 733(b) of the Tariff Act of 1930, as... preliminary affirmative determination of sales at less than fair value. Because the preliminary determination...

  10. 75 FR 32160 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-06-07

    ...-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit for Preliminary Results of...-quality steel products from Brazil. See Agreement Suspending the Countervailing Duty Investigation on Hot... duty order on certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Initiation...

  11. 75 FR 77828 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-12-14

    ...-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit for Final Results of...-Rolled Carbon Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty... administrative review of the countervailing duty order on certain hot-rolled flat-rolled carbon- quality steel...

  12. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ... the final determination of the investigation of hot- rolled steel from Brazil, the Department... Final Determination of Sales at Less Than Fair Value; Certain Hot-Rolled Flat-Rolled Carbon Quality..., with excellent surface quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus...

  13. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    ... Steel, SSAB N.A.D., Steel Dynamics, Inc., ArcelorMittal USA Inc. (collectively ``domestic interested... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  14. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Science.gov (United States)

    2010-08-05

    ..., Gallatin Steel, SSAB North America Division, ArcelorMittal USA, Inc., and Steel Dynamics, Inc... and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum sulfur...

  15. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ..., Gallatin Steel Company, Steel Dynamics, Inc., and SSAB N.A.D., Inc., submitted comments on October 3, 2011... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  16. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-10-20

    ... which is ``a means of creating wealth for * * * employees.'' In 1991, through Supplementary Law No. 70... consumed in final products, the GOB did not make due allowance for waste, thereby raising the concern that...

  17. 77 FR 72820 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; 2010-2011...

    Science.gov (United States)

    2012-12-06

    ... Census (International Trade Commission's Dataweb). DOC will provide The Economy Ministry of Russia with... DEPARTMENT OF COMMERCE International Trade Administration [A-821-809] Hot-Rolled Flat-Rolled..., International Trade Administration, Department of Commerce. SUMMARY: On June 1, 2012, the Department of Commerce...

  18. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Science.gov (United States)

    2010-12-03

    ... Steel Inc., Steel Dynamics, Weirton Steel Corporation, Independent Steelworkers Union, and United... quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum...

  19. 75 FR 47541 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan: Final Results of...

    Science.gov (United States)

    2010-08-06

    ..., Gallatin Steel, SSAB N.A.D., Steel Dynamics, Inc., and ArcelorMittal USA Inc. (collectively ``domestic... chemistry restrictions as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum sulfur, and 0.20...

  20. 78 FR 23905 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Initiation of...

    Science.gov (United States)

    2013-04-23

    ... injured condition is illustrated by reduced market share; underselling and price depression or suppression... statistics under the Harmonized Tariff Schedule of the United States (``HTSUS'') subheadings 7210.90.6000 and... statistics, since HTSUS subheadings 7210.90.6000 and 7212.50.0000 are ``basket'' tariff categories include...

  1. 78 FR 19734 - Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution of...

    Science.gov (United States)

    2013-04-02

    ... States, that are alleged to be sold in the United States at less than fair value.\\1\\ Unless the... presentation at the conference. A nonparty who has testimony that may aid the Commission's deliberations may... the investigation. Parties may file written testimony in connection with their presentation at the...

  2. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... phosphorus, 0.015 percent maximum sulfur, and 0.20 percent maximum residuals including 0.15 percent maximum... (1994) (SAA), at 870; see also, Notice of Final Determination of Sales at Less Than Fair Value: Certain... derived from the petition, the final determination, a previous administrative review, or other information...

  3. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-04-14

    ..., 2010 (Preliminary Analysis Memo). Fair Value Comparisons To determine whether sales of subject... reseller (i.e., the cumulative selling functions along the chain of distribution). Based on our analysis... international freight. \\2\\ See Preliminary Analysis Memo for a further discussion of this issue. Normal Value A...

  4. 75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-09

    ... no changes in the margin calculations. Therefore, the final results do not differ from the preliminary results. The final weighted-average dumping margin for the reviewed firms are listed below in the...), and (5) razor blade steel. Razor blade steel is a flat-rolled product of stainless steel, not further...

  5. A new transducer for roll gap measurements of the roll pressure distribution and the friction condition in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, Jonas; Wanheim, Tarras; Presz, W.

    2005-01-01

    and stainless steel strips in a pilot mill. The recordings were selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed....... Conclusions The new transducer works very well, it was seen to be robust and able to avoid signal disturbance. The pressure and friction stress distribution results was as expected by the authors and a good reproducibility, together with a proven agreement between recorded signals and signals simulated....... Keywords Friction stress, normal pressure distribution, roll bite measurements, cold flat rolling of metals...

  6. 76 FR 36081 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil and Japan: Revocation of the...

    Science.gov (United States)

    2011-06-21

    ..., with excellent surface quality and chemistry restrictions as follows: 0.012 percent maximum phosphorus... dispositive. Revocation As a result of the determination by the ITC that revocation of these AD and CVD orders...

  7. 75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin for the reviewed firm is listed below in the section entitled... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  8. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-01-13

    .... Based on our analysis of the comments received, we have made changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  9. Experimental Validation of Strategy for the Inverse Estimation of Mechanical Properties and Coefficient of Friction in Flat Rolling

    Science.gov (United States)

    Yadav, Vinod; Singh, Arbind Kumar; Dixit, Uday Shanker

    2017-08-01

    Flat rolling is one of the most widely used metal forming processes. For proper control and optimization of the process, modelling of the process is essential. Modelling of the process requires input data about material properties and friction. In batch production mode of rolling with newer materials, it may be difficult to determine the input parameters offline. In view of it, in the present work, a methodology to determine these parameters online by the measurement of exit temperature and slip is verified experimentally. It is observed that the inverse prediction of input parameters could be done with a reasonable accuracy. It was also assessed experimentally that there is a correlation between micro-hardness and flow stress of the material; however the correlation between surface roughness and reduction is not that obvious.

  10. Special steel production on common carbon steel production line

    Science.gov (United States)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  11. Special steel production on common carbon steel production line

    International Nuclear Information System (INIS)

    Pi Huachun; Han Jingtao; Hu Haiping; Bian Ruisheng; Kang Jianjun; Xu Manlin

    2004-01-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron and Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended

  12. Developments in HSLA steel products

    Science.gov (United States)

    Paules, John R.

    1991-01-01

    The technology of microalloyed steels is expanding beyond its original emphasis on low-carbon, severely control-rolled strip and plate products. A variety of economical, high-strength, tough, as-rolled or as-forged microalloyed products are replacing more expensive heat-treated steels. Recrystallization-controlled rolling is being utilized to produce very fine ferrite grain sizes and good toughness in strip, plate and bar products processed with relatively high rolling temperatures. High-strength microalloyed long products such as railroad joint bars, truck frame rails and flat bars for truck trailer construction are replacing heat-treated parts. Microalloyed, medium-carbon forging steels are used extensively for automobile engine and suspension components. Fully pearlitic high-carbon rods are being microalloyed to enhance the properties of wire and springs.

  13. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Science.gov (United States)

    2011-09-06

    ... order are flat-rolled products of non-rectangular cross-section where such cross-section is achieved... selling expenses in the United States associated with economic activity in the United States. See sections... for Union, in accordance with 19 CFR 351.410(e), for indirect selling expenses incurred in the home...

  14. 75 FR 55769 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2010-09-14

    ... order are flat-rolled products of non-rectangular cross-section where such cross-section is achieved... United States, and other indirect selling expenses in the United States associated with economic activity... price. We also made adjustments for Union, in accordance with 19 CFR 351.410(e), for indirect selling...

  15. CHANGES IN DISTRIBUTION OF STEEL PRODUCTS

    OpenAIRE

    Beata Œlusarczyk

    2009-01-01

    Steel industry is one of the most globalized branch, globalization has had the influence on iron ore supply, steel production and distribution as well. In last years, steel products distribution process has changed significantly, because of rising competitiveness due to common world market influence and main global players actions. The paper presents changes in steel products distribution in Poland focusing on main steel producers activity in distribution as well as distributors response on n...

  16. Continuous steel production and apparatus

    Science.gov (United States)

    Peaslee, Kent D [Rolla, MO; Peter, Jorg J [McMinnville, OR; Robertson, David G. C. [Rolla, MO; Thomas, Brian G [Champaign, IL; Zhang, Lifeng [Trondheim, NO

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  17. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... the contact surface of the transducer, to be larger than the arc of contact. This is in contrast to the smaller and smaller contact pin design that has been prevailing. The measurements were conducted during cold dry rolling of both copper strips and stainless steel strips in a pilot mill. The recordings were...... selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust...

  18. Transformation on steel products distribution in Poland and Slovakia

    Directory of Open Access Journals (Sweden)

    R. Stefko

    2012-01-01

    Full Text Available Steel industry is one of the most globalized branch, globalization has had the influence on iron ore supply, steel production and distribution as well. In last years, steel products distribution process has changed significantly, because of rising competitiveness due to common world market influence and main global players actions. The paper presents changes in steel products distribution in Poland and Slovakia focusing on main steel producers activity in distribution as well as distributors response on new market situation.

  19. Transformation on steel products distribution in Poland and Slovakia

    OpenAIRE

    R. Stefko; B. Slusarczyk; S. Kot; C. Kolmasiak

    2012-01-01

    Steel industry is one of the most globalized branch, globalization has had the influence on iron ore supply, steel production and distribution as well. In last years, steel products distribution process has changed significantly, because of rising competitiveness due to common world market influence and main global players actions. The paper presents changes in steel products distribution in Poland and Slovakia focusing on main steel producers activity in distribution as well as distributors ...

  20. Prognostic modeling of total global steel production

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2017-01-01

    Full Text Available The objective of this publication was to present the results of prognoses for steel production volume in the world. This work was created on the basis of statistical data. The volume of total steel production in the world from 2000 to 2015 was used in order to create the prognosis. The prognoses were created until 2020 – for a period of 5 years. Econometric methods were used to execute the prognoses. The minimum value of error (square root was assumed as optimisation criterion of the point value of a prognosis. Individual prognoses were grouped according to change scenarios for the studied phenomenon, taking into account the trend nature.

  1. Investigation of Jc-Suppressing Factors in Flat-Rolled Sr0.6K0.4Fe2As2Fe Tapes Via Microstructure Analysis

    KAUST Repository

    Zhang, Xianping

    2015-01-13

    Pnictide superconductors will be very promising for applications if wires with high critical current density Jc can allow reel-to-reel large-scale fabrication at low costs. To understand the mechanism(s) that limited Jc in flat-rolled Sr0.6K0.4Fe2As2(Sr122) tapes, microstructure analysis has been considered the most direct and efficient way. Here, we report on high-resolution microstructure imaging and analysis on Fe-sheathed flat-rolled Sr122 tapes, which have a Jc as high as 2.3 × 104 A/cm2 at 10 T and 4.2 K. The overlapping nature of the Sr122 plates was clearly observed. Transmission electron microscopy/scanning transmission electron microscopy analysis showed that, besides the cracks formed during the fabrication process, the SrO2 phase and cavities caused by the inhomogeneously dispersed Sr and K are the other important factors suppressing Jc. The wetting phase FeAs at the grain boundaries can be partially substituted by Sn in Sn-added samples. Our findings provide insights that pave the way to further enhance the critical current of the rolled 122 tapes up to the practical level.

  2. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  3. Morbidity profile of steel pipe production workers.

    Science.gov (United States)

    Pandit, Kirti; Tiwari, Rajnarayan R

    2008-08-01

    To study the different morbid conditions among steel pipe producing workers. The present cross-sectional study has been carried out among the workers of one of the steel pipes and tubes manufacturing factory of Gujarat. Hundred workers from the four major departments of the steel pipe production plant, namely welding, pressing machine, X-ray welding and loading/transportation department were covered. The information regarding demographic, occupational, clinical characteristics and diagnosis were recorded on a pre-designed proforma. Statistical analysis included calculation of percentages and proportions and was carried out using the statistical software Epi Info Version 3.3.2. The mean age of the study subjects was found to be 38.7+/-7.1 years. The mean duration of exposure was found to be 9.0+/-3.4 years. Forty-four percent of the subjects had an upper respiratory tract infection, as evidenced by symptoms like dry cough, cough with rhinitis and cough with fever. Symptoms suggestive of allergic bronchitis were observed in 12% of the subjects while symptoms suggestive of heat stress such as prickly heat, dehydration, perspiration and pyrexia were observed in 13% of the subjects.

  4. Economic and Qualitative Determinants of the World Steel Production

    Directory of Open Access Journals (Sweden)

    Amelia Bucur

    2017-05-01

    Full Text Available The aim of this paper is to highlight the influence of economic and qualitative factors on steel production globally, as well in the EU, US, and China, using a dataset corresponding to the period 2000–2015. The research methods used are the study of specialist literature, problematisation, modelling, and simulation using Statistical Package for the Social Sciences (SPSS software. The main conclusion of this paper is that, on long term, the steel production is largely influenced by the rate of real economic growth and by car production, even if in the short term the correlation is not obvious. Likewise, qualitative factors affect the steel industry in the context of current regulations on reducing carbon emissions and ensuring sustainable development. An additional aim of the present study is to define entropy in the sustainable development of steel production, as well as illustrate some of its properties and the quality management modelling of the research process in steel production.

  5. Simulation of continuous cast steel product solidification

    Directory of Open Access Journals (Sweden)

    Ardelean, E.

    2007-06-01

    Full Text Available Primary cooling – inside the tundish – has a great impact over the thickness of the solidified steel crust. If on exiting the tundish the crust is too thin, it can punch and break, as a result of the ferrostatic pressure exerted from the inside by the liquid steel as well as because of the weight of the molten steel. The parameters that influence the amount of dissipated heat depend on the cooling water flow of the tundish, on the pressure and temperature of the cooling water but also on the overheating of the continuously cast steel. The secondary cooling takes place at the exit of the semi-finished product from the tundish, when the solidification is supposed to take place all along the cross section of the strand. In order to achieve it, in addition to a correctly managed primary cooling, it is necessary to obtain the proper correlation of the factors that influence the secondary cooling as well: the water flow rate long the three zones of the installation and its pressure in the secondary circuit. All these have in view a proper solidification length; an intense cooling can generate cracks due to the thermal stress, while a too slow cooling can generate a partial solidification of the strand up to the cropping machine area. The paper presents a mathematical simulation of the continuously cast steel solidification.

    El enfriamiento primario del cristalizador tiene una gran importancia sobre el espesor de la costra de acero solidificado. Si al salir del cristalizador, esta costra es demasiado sutil, bajo la acción de la presión ferro estática ejercitada por el acero líquido del interior y gracias el peso propio del hilo, ésta, puede perforar resultando su rompimiento. Los parámetros que influenyen sobre la cantidad de calor cedida dependen del agua de enfriamiento del catalizador, de la presión y de la temperatura de agua de enfriamiento, pero también del sobrecalentamiento del acero fundido continuamente. A la salida del

  6. Production of Austenitic Steel for the LHC Superconducting Dipole Magnets

    CERN Document Server

    Bertinelli, F; Komori, T; Peiro, G; Rossi, L

    2006-01-01

    The austenitic-steel collars are an important component of the LHC dipole magnets, operating at cryogenic temperature under high mechanical stress. The required steel, known as YUS 130S, has been specifically developed for this application by Nippon Steel Corporation (NSC), who was awarded a CERN contract in 1999 for the supply of 11 500 tonnes. In 2005 - after six years of work - the contract is being successfully completed, with final production being ensured since October 2003 by Nippon Steel & Sumikin Stainless Steel Corporation (NSSC). The paper describes the steel properties, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to mechanical, physical and technological parameters. Specific attention is dedicated to measurements of magnetic permeability performed at cryogenic temperatures by CERN, the equipment used and statistical results. Reference is also made to the resulting precision of the...

  7. Production of Green Steel from Red Mud: A Novel Concept

    Science.gov (United States)

    Bhoi, Bhagyadhar; Behera, Pravas Ranjan; Mishra, Chitta Ranjan

    Red mud of Indian origin contains around 55% plus of Fe2O3 and is considered as a hazardous waste for the alumina industry. For production of one tone of alumina employing the Bayer's Process, around two tones of red mud is generated from three tones of Bauxite. Conventional process of steel making is not devoid of environmental pollution. In the present investigation, efforts have been made to produce steel from red mud by adopting reduction roasting, magnetic separation and hydrogen plasma smelting route. Magnetic fraction, containing enriched iron oxide and minimal content of alumina, is produced following the first two stages which is then subjected to hydrogen plasma smelting process for production of steel. This novel concept follows a green path way for production of steel free from pollution and is termed as green steel. Further, the only by-product that is produced in the process, is water, which is eco-friendly and recyclable.

  8. Innovative technologies for greenhouse gas emission reduction in steel production

    Directory of Open Access Journals (Sweden)

    D. Burchart-Korol

    2016-01-01

    Full Text Available The main goal of the study was to present the most significant technological innovations aiming at reduction of greenhouse gas emission in steel production. Reduction of greenhouse gas and dust pollution is a very important aspect in the iron and steel industry. New solutions are constantly being searched for to reduce greenhouse gases (GHG. The article presents the most recent innovative technologies which may be applied in the steel industry in order to limit the emission of GHG. The significance of CCS (CO2 Capture and Storage and CCU (CO2 Capture and Utilization in the steel industry are also discussed.

  9. Assessment of flat rolling theories for the use in a model-based controller for high-precision rolling applications

    Science.gov (United States)

    Stockert, Sven; Wehr, Matthias; Lohmar, Johannes; Abel, Dirk; Hirt, Gerhard

    2017-10-01

    In the electrical and medical industries the trend towards further miniaturization of devices is accompanied by the demand for smaller manufacturing tolerances. Such industries use a plentitude of small and narrow cold rolled metal strips with high thickness accuracy. Conventional rolling mills can hardly achieve further improvement of these tolerances. However, a model-based controller in combination with an additional piezoelectric actuator for high dynamic roll adjustment is expected to enable the production of the required metal strips with a thickness tolerance of +/-1 µm. The model-based controller has to be based on a rolling theory which can describe the rolling process very accurately. Additionally, the required computing time has to be low in order to predict the rolling process in real-time. In this work, four rolling theories from literature with different levels of complexity are tested for their suitability for the predictive controller. Rolling theories of von Kármán, Siebel, Bland & Ford and Alexander are implemented in Matlab and afterwards transferred to the real-time computer used for the controller. The prediction accuracy of these theories is validated using rolling trials with different thickness reduction and a comparison to the calculated results. Furthermore, the required computing time on the real-time computer is measured. Adequate results according the prediction accuracy can be achieved with the rolling theories developed by Bland & Ford and Alexander. A comparison of the computing time of those two theories reveals that Alexander's theory exceeds the sample rate of 1 kHz of the real-time computer.

  10. Slags from steel production: Properties and their utilization

    Directory of Open Access Journals (Sweden)

    J. Vlcek

    2013-07-01

    Full Text Available During steel production a considerable amount of slags is produced. In addition to its usual processing, as recycling in device for steel production and preparation of aggregates, it is also possible to apply less common slag processing ways. Depending on cooling mode of the steel slags these may show some binding properties. Geopolymer type binders can be prepared from the slag using alkali activators or the hydraulic properties of the dicalciumsilicate present in the slag can be induced by water. The paper summarizes present state of material utilisation of the steel slags with focus on emphasize of the possible sources of the slag volume instability. The influence of process of slag cooling on its phase composition is documented. It was also found that slags from real sources show different parameters compared to samples obtained for laboratory examination.

  11. The United States (U.S. Steel import crisis and the global production overcapacity till 2016

    Directory of Open Access Journals (Sweden)

    Gh. H. Popescu

    2016-07-01

    Full Text Available The aim of the present research is to examine and evaluate the swift growth in surplus steel production capacity and international supply chain integration, the effects of steel manufacturing on U.S. employment, raising imports of unfairly traded steel and steel goods, and the global steel sector’s structural overcapacity. This paper contributes to the literature by providing evidence on the mechanisms forming the foundation of the first-rate productivity growth in the U.S. steel industry, models of growth in the international steel supply chains, and the advantages of adequate trade remedy implementation for the U.S. steel sector.

  12. Inclusion Optimization for Next Generation Steel Products

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sridar Seetharaman: Dr. Alan Cramb

    2006-04-06

    The project objective is to determine the conditions under which the inclusions in liquid steel can act as heterogeneous nucleants for solidification. The experimental approach consisted of measuring the undercooling of a pure iron droplet in contact with different oxides to determine which oxides promote iron solidification by providing a suitable surface for nucleation and which oxides and under which conditions the metal can be deeply undercooled. The conclusions suggest that deep undercoolings are possible at low oxygen content provided the oxygen potential is such that substrate decomposition does not occur. If the oxygen content increases the undercooling decreases.

  13. Electromagnetic NDT to characterize usage properties of flat steel products

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-07-15

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  14. Electromagnetic NDT to characterize usage properties of flat steel products

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  15. Work of adhesion of dairy products on stainless steel surface

    Directory of Open Access Journals (Sweden)

    Patrícia Campos Bernardes

    2012-12-01

    Full Text Available The adhesion of the solids presents in food can difficult the process of surface cleaning and promotes the bacterial adhesion process and can trigger health problems. In our study, we used UHT whole milk, chocolate based milk and infant formula to evaluate the adhesion of Enterobacter sakazakii on stainless steel coupons, and we determine the work of adhesion by measuring the contact angle as well as measured the interfacial tension of the samples. Inaddition we evaluated the hydrophobicity of stainless steel after pre-conditioning with milk samples mentioned. E. sakazakii was able to adhere to stainless steel in large numbers in the presence of dairy products. The chocolate based milk obtained the lower contact angle with stainless steel surface, higher interfacial tension and consequently higher adhesion work. It was verified a tendency of decreasing the interfacial tension as a function of the increasing of protein content. The pre-conditioning of the stainless steel coupons with milk samples changed the hydrophobic characteristics of the surfaces and became them hydrophilic. Therefore, variations in the composition of the milk products affect parameters important that can influence the procedure of hygiene in surface used in food industry.

  16. ECONOMIC ELEMENTS REGARDING THE STEEL COST PRODUCTION COUNTING

    Directory of Open Access Journals (Sweden)

    Adrian IOANA

    2016-08-01

    Full Text Available Our article features the elements that make up the cost of production. The economic activity implies a consumption of factors followed-up by products expressed in goods or services. In the first part of the article, we have defined and detailed the cost of production. In the second part we have calculated the cost of the production of one tone of low alloyed steel with vanadium. The prices for the components of cost production have been established within, Tenaris site, located in Calarasi county, Romania.

  17. 77 FR 25136 - Seamless Refined Copper Pipe and Tube From Mexico: Preliminary Results of Antidumping Duty New...

    Science.gov (United States)

    2012-04-27

    ... on Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil, 70 FR 48668, 48670... Order on Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil, 70 FR 62297 (October... neutrality as a result of its business practice of purchasing the same quantity of metal at the same metal...

  18. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    already accepted as a CEN standard and are used for a continuous quality control. Usually the suitability of steel slags is stated by fulfilling the requirements of national and/or international standards and regulations. Based on these standards and regulations in Germany in 1998 about 97% of the produced steel slags have been used as aggregates for road construction (e.g. as surface layer, road base and sub base for high trafficked roads), ways, earthworks, and armourstones for hydraulic structures. Consistent to the successful long-term experience not only products of steel slags but also products of blast furnace slags have been eliminated from the European Waste Catalogue and the European Shipment of Waste Regulation of the European Community, as well as from the lists of OECD for transfrontier movements by the decision of the OECD-Council from 21 September, 1995.

  19. Progress in the methods of steel-production

    International Nuclear Information System (INIS)

    Onodera, S.

    1979-01-01

    The steel making and ingot making processes have made a great progress in the past two decades, which has been one of the direct supports for developing those megalo-technologies as in iron and steel making, petrochemical, fossil and nuclear power generation, and other industries. In discussing steel quality, large or small, everything is to the ingot, and in order to reduce miscellaneous imperfections in steel ingots, for largest ones in particular, tremendous efforts have been made so far. In addition to the improvements in conventional ingot making method, a number of innovational techniques were developed such as ESR, PESC, ABR, MHKW, BEST, etc. with some results in respective fields of application. Nevertheless, for largest sizes of ingot from 250 to 500 tons, the conventional method was successful enough. The history of conventional method is summarized for the past quarter century. The improved quality of large ingots could bring some more merits in the final forged products, which are: 1) Improved isotropy of mechanical properties, 2) sufficient effect of forging with much less forging ratio. (orig./HJ) [de

  20. Depletion of abiotic resources in the steel production in Poland

    Directory of Open Access Journals (Sweden)

    D. Burchart-Korol

    2016-07-01

    Full Text Available Steelmaking processes consume a lot of energy and materials, therefore researchers are constantly looking for new ways of reducing the consumption of resources in the production processes. The main purpose of the article is to present abiotic resource depletion the in steel production in the case of integrated steelmaking route in Poland and its role in life cycle assessment. There are different methods of life cycle assessment for abiotic resources, the use of which affects the quality of the obtained information. The article presents some results of life cycle assessment of abiotic depletion.

  1. Assessing the national steel-making problem: the demand for steel products in Brazil (1901-1940

    Directory of Open Access Journals (Sweden)

    Gustavo Barros

    2017-12-01

    Full Text Available This paper examines the demand for steel products inBrazil between 1901 and 1940, considering its dimension, its composition and its evolution, as well as the contemporaries’ perception on the issue. In order to do this, a wide array of primary sources is used, including original disaggregated foreign exchange data. Based on these sources, it is observed that the dimension of the potential domestic market exhibited a certain stability along the more than three decades during which the steel-making debate took place, and that this reflected on the contemporary estimates of the size of the market. This relative stability of the market size was accompanied by a diversification process of the demand for steel products. Furthermore, the share of iron and steel products on the value of imports showed a growth trend along the period, highlighting the importance the external constraint had in the shaping of this market in the country.

  2. Possible consequences of changing to a more environmental-friendly steel production in China

    International Nuclear Information System (INIS)

    Kolstad, Julie Riise

    2005-01-01

    China is the world's biggest steel producer, the world's biggest steel consumer and the world's biggest polluter. The superpower is forced to change its steel production in a more environmental-friendly way, but necessary measures will be expensive; moreover, they will have consequences far past China's borders. The possible effects are elaborated in the article (ml)

  3. A Goal Programming Optimization Model for The Allocation of Liquid Steel Production

    Science.gov (United States)

    Hapsari, S. N.; Rosyidi, C. N.

    2018-03-01

    This research was conducted in one of the largest steel companies in Indonesia which has several production units and produces a wide range of steel products. One of the important products in the company is billet steel. The company has four Electric Arc Furnace (EAF) which produces liquid steel which must be procesed further to be billet steel. The billet steel plant needs to make their production process more efficient to increase the productvity. The management has four goals to be achieved and hence the optimal allocation of the liquid steel production is needed to achieve those goals. In this paper, a goal programming optimization model is developed to determine optimal allocation of liquid steel production in each EAF, to satisfy demand in 3 periods and the company goals, namely maximizing the volume of production, minimizing the cost of raw materials, minimizing maintenance costs, maximizing sales revenues, and maximizing production capacity. From the results of optimization, only maximizing production capacity goal can not achieve the target. However, the model developed in this papare can optimally allocate liquid steel so the allocation of production does not exceed the maximum capacity of the machine work hours and maximum production capacity.

  4. Process Improvement: An Application in Special Steel Production Sector

    Directory of Open Access Journals (Sweden)

    Tansu TÜRKAN

    2017-07-01

    Full Text Available Customer requests are increasingly varied with the changing of the living conditions and developing technology. In this point, customers want to be met the demands which are good quality and suitable price quickly. The trend in today’s global competitive environment is to provide high quality, reasonably priced products and respond in the required time to customer demands. In this point, organizations should review their processes continuously and improve them. In this study begin with the general information about concept of process, process management and process improvement techniques. This paper continuous with an application in a steel production company which supplies product to the customers in the automotive industry that working with just in time philosophy. In this study different techniques for process improvement (Kaizen, Cause and Effect Diagram, Poka-Yoke, 8D, Failure Modes and Effects Analysis were used in combination.

  5. Receiving clincer from iron and steel production wasters

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Кравченко

    2017-06-01

    Full Text Available By means of burning at different temperature conditions of a two-component raw mix consisting of iron and steel production wastes: blast-furnace slags wastes - limestone wastes ratio of 2:3, correspondingly, clinker samples were obtained, chemical analysis of which showed correspondence of their chemical composition to the chemical composition of the standard clinker. Laboratory testing proved high strength values for all the clinker samples. Processing of metallurgical wastes that are accumulated in the dumps in large quantities and have harmful effects on the environment, is relevant now, especially for low-cost PC (Portland cement clinker production, the production of which by existing technologies is expensive and energy consuming, accompanied by a significant consumption of natural resources and energy, harmful emissions of dust and gas in the atmosphere. The aim is to develop the technological scheme of PC clinker production. The hydraulic module (m = 2,37 of 2-component mixtures of raw materials: 40% of slag waste + 60% of limestone waste has been defined. Mechanical activation of cement components has been found to promote the blast furnace slags activity. It has been stated that slags should be subjected to fine grinding(S ≥ 0,6 m2/g while PC clinker should be subjected to fine crushing (S = 0,3 m2/g. Jet grinding can reduce 4-5 times the content of expensive clinker in cement, and reduce 4-5 times СО2 emissions. The process for producing clinker from metallurgical wastes and cement production from blast furnace slag are protected by patents of Ukraine

  6. 77 FR 69790 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Results...

    Science.gov (United States)

    2012-11-21

    ... steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''). The period of...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... Products from the People's Republic of China, 66 FR 59561 (November 29, 2001), remains dispositive. Final...

  7. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ...)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission Determinations... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  8. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ...)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea AGENCY...

  9. 75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

    Science.gov (United States)

    2010-05-28

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-475-826] Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final Results of Antidumping Duty Administrative...-quality steel plate products from Italy. See Certain Cut-to-Length Carbon-Quality Steel Plate Products...

  10. 78 FR 29113 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Science.gov (United States)

    2013-05-17

    ...-Quality Steel Plate Products From the Republic of Korea: Final Results of Antidumping Duty Administrative... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate products... duty order on certain cut-to-length carbon-quality steel plate products from the Republic of Korea...

  11. 77 FR 21527 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Science.gov (United States)

    2012-04-10

    ...-Quality Steel Plate Products From the Republic of Korea: Final Results of Antidumping Duty Administrative... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate products... duty order on certain cut-to-length carbon-quality steel plate products (CTL plate) from the Republic...

  12. 78 FR 4385 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Science.gov (United States)

    2013-01-22

    ...-Quality Steel Plate Products From the Republic of Korea: Preliminary Results of Antidumping Duty... the antidumping duty order on certain cut-to- length carbon-quality steel plate products (CTL plate... Carbon-Quality Steel Plate Products from the Republic of Korea'' dated concurrently with this notice...

  13. 75 FR 47777 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final Results of...

    Science.gov (United States)

    2010-08-09

    ...-Quality Steel Plate Products From Italy: Final Results of Antidumping Duty Administrative Review AGENCY... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate products...-length carbon-quality steel plate products (CTL plate) from Italy. See Certain Cut-to-Length Carbon...

  14. Productivity Improvement in a Steel Industry using Supply Chain Management Technique

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Soltani

    2013-06-01

    Full Text Available Cost reduction is one of the methods applied for improving the productivity of organizations. In productivity literature, particularly in nonparametric methods, cost reduction related methods are regarded as input oriented models. This paper presents a Supply Chain Management (SCM model in which purchasing iron ore and coke from different resources, along with production and distribution of steel products were investigated to improve the productivity of a steel making plant in Iran. The model was designed based on a single objective concept with a focus on total cost minimization. The constraints of the model consisted principal restriction concerning mines, coke plant and products. The model was implemented in steel factories (blast furnace affiliated with Iranian Mines and Mining Industries Development and Renovation Organization (IMIDRO.The results showed that the priority for providing iron ore should be given to Iran Central Iron Ore Company (ICIOC which has enough production capacity to satisfy the required ores. The results further suggested that at the best productivity condition, Isfahan steel plant should focus on the beam and bar production. The other plants, i.e. Zagros plant, should focus on L-beam and slab and finally Meibod steel plant should concentrate on slab production. It was also showed that the coke production plants cannot supply the required tonnage of the steel plants. Therefore, some new plants should be established to achieve self-sufficiency in this industry. This model can be used as a support tool for decision-makers at strategic and tactical decision levels.

  15. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  16. Wootz Crucible Steel: A Newly Discovered Production Site in South India

    Directory of Open Access Journals (Sweden)

    Sharad Srinivasan

    1994-11-01

    Full Text Available During the course of field investigations of copper mining and smelting in South India, the author of this paper came across a previously unrecorded archaeometallurgical site in Mel-siruvalur, South Arcot district, Tamil Nadu, which investigations have confinned was a production centre for wootz crucible steel in the Deccan. The find of this production centre supports the idea that wootz steel production was relatiYely widespread in South India, and extends the known horizons of this technology further.

  17. Water scarcity assessment of steel production in national integrated steelmaking route

    Directory of Open Access Journals (Sweden)

    D. Burchart-Korol

    2015-01-01

    Full Text Available The main goal of the study was the assessment of the water scarcity in steel production in integrated steelmaking route in Poland. The main goal of Water footprint (WF is quantifying and mapping of direct and indirect water use in life cycle of product or technology. In the paper Water Scarcity Indicators (WSI for steel production and unit processes in integrated steelmaking route was performed.

  18. 77 FR 14501 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2012-03-12

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... antidumping duty administrative review for certain corrosion-resistant carbon steel flat products (CORE) from... (POR) is August 1, 2009, through, July 31, 2010. \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  19. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  20. Modeling and Optimizing Energy Utilization of Steel Production Process: A Hybrid Petri Net Approach

    Directory of Open Access Journals (Sweden)

    Peng Wang

    2013-01-01

    Full Text Available The steel industry is responsible for nearly 9% of anthropogenic energy utilization in the world. It is urgent to reduce the total energy utilization of steel industry under the huge pressures on reducing energy consumption and CO2 emission. Meanwhile, the steel manufacturing is a typical continuous-discrete process with multiprocedures, multiobjects, multiconstraints, and multimachines coupled, which makes energy management rather difficult. In order to study the energy flow within the real steel production process, this paper presents a new modeling and optimization method for the process based on Hybrid Petri Nets (HPN in consideration of the situation above. Firstly, we introduce the detailed description of HPN. Then the real steel production process from one typical integrated steel plant is transformed into Hybrid Petri Net model as a case. Furthermore, we obtain a series of constraints of our optimization model from this model. In consideration of the real process situation, we pick the steel production, energy efficiency and self-made gas surplus as the main optimized goals in this paper. Afterwards, a fuzzy linear programming method is conducted to obtain the multiobjective optimization results. Finally, some measures are suggested to improve this low efficiency and high whole cost process structure.

  1. Microbial methane production associated with carbon steel corrosion in a Nigerian oil field

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2016-01-01

    Full Text Available Microbially influenced corrosion (MIC in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  2. Hypereutectoid steel in early medieval sword production in Europe

    Czech Academy of Sciences Publication Activity Database

    Kucypera, P.; Hošek, Jiří

    2014-01-01

    Roč. 27, [1] (2014), s. 31-39 ISSN 0860-0007 R&D Projects: GA ČR GAP405/12/2289 Institutional support: RVO:67985912 Keywords : swords * Early Middle Ages * hypereutectoid steel Subject RIV: AC - Archeology, Anthropology, Ethnology

  3. Mechanical properties of ITER coil CICC steel jackets production

    NARCIS (Netherlands)

    Romano, Gennaro; Vostner, Alexander; Bessette, Denis; Pong, Ian; Bevillard, Gregory; Zhou, Chao; Devred, Arnaud

    2016-01-01

    ITER cable-in-conduit conductor (CICC) used in the superconducting magnet system consists of a cable made of Nb3Sn or Nb-Ti strands inserted in a stainless steel tube (called jacket or conduit). Depending on the coil type, the jacket material is either made of a low carbon AISI 316LN (for toroidal

  4. Technology programme SULA 2. Energy in steel and base metal production. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-07-01

    SULA 2 is the energy research programme of the steel and metal producing industry. Central steel and metal producing companies are Outokumpu, Rautaruukki, Imatra Steel and Fundia Wire which is a subsidiary of Rautaruukki. The priorities of the SULA 2 programme are in process development. Worthwhile areas of concentration in energy research by Finland include the following: Iron and steel production; Zinc production; The production of ferrochromium and stainless steel; The pyrometallurgical production of copper and nickel and Rolling and heat treatment of steel In addition to the steel and metal producers the following companies participate in some projects: Kuusakoski, Kumera, Fiskars Tools and BETKER. Research work is performed in the following universities and research centers: Helsinki University of Technology, Oulu University, Aabo Akademi University, Tampere University of Technology, VTT Energy and VTT Building Technology. The total number of projects in SULA 2 programme is 51. Of these 20 are research institute projects, 21 are company R and D projects and 10 are energy conservation projects funded by Ministry of Trade and Industry. The total research costs are ca. 130 million FIM. The major part of costs is carried by the participating companies, 62 % and by public funding (Ministry of Trade and Industry, TEKES, The Academy of Finland) 36 %. In six projects the objective of research was studying and inventing new production processes or equipment. Results so far are a new production process for the Tornio stainless steel plant and a new design of ore concentrate rotary dryer, which has been commercialized. The electric energy consumption of the melting shop in Tornio has decreased by 25 %, and the production capacity has increased accordingly. Considerable savings in production process energy consumption, estimable from production reports have been achieved in several projects. The total amount of estimable saving in specific energy consumption is about 900

  5. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Aden, Nathaniel; Chunxia, Zhang; Xiuping, Li; Fangqin, Shangguan

    2011-06-15

    Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel

  6. The interrelationship between environmental goals, productivity improvement, and increased energy efficiency in integrated paper and steel plants

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-06-01

    This report presents the results of an investigation into the interrelationships between plant-level productivity, energy efficiency, and environmental improvements for integrated pulp and paper mills and integrated steel mills in the US. Integrated paper and steel plants are defined as those facilities that use some form of onsite raw material to produce final products (for example, paper and paperboard or finished steel). Fully integrated pulp and paper mills produce onsite the pulp used to manufacture paper from virgin wood fiber, secondary fiber, or nonwood fiber. Fully integrated steel mills process steel from coal, iron ore, and scrap inputs and have onsite coke oven facilities.

  7. 76 FR 31938 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of 2009...

    Science.gov (United States)

    2011-06-02

    ... the File from Christopher Hargett, International Trade Compliance Analyst, through Melissa Skinner... Skinner, Office Director, concerning ``Certain Hot-Rolled Carbon Steel Flat Products from India: Customs...

  8. Solubility of corrosion products of plain steel in oxygen-containing water solutions at high parameters

    International Nuclear Information System (INIS)

    Martynova, O.I.; Samojlov, Yu.F.; Petrova, T.I.; Kharitonova, N.L.

    1983-01-01

    Technique for calculation of solubility of iron corrosion products in oxygen-containing aqueous solutions in the 298-573 K temperature range is presented. Solubility of corrosion products of plain steel in deeply-desalinizated water in the presence of oxygen for the such range of the temperatures is experimentally determined. Rather good convergence between calculated and experimental data is noted

  9. Energy and materials flows in the fabrication of iron and steel semifinished products

    Energy Technology Data Exchange (ETDEWEB)

    Darby, J.B. Jr.; Arons, R.M.

    1979-08-01

    The flow of energy and materials in the fabrication of iron and steel semifinished products from molten metal is discussed. The focus is on techniques to reduce the amount of energy required to produce the typical products of integrated steel plants and iron and steel foundries. In integrated steel plants, if only 50% of the steel being cast were continuously cast, industry-wide energy consumption would be reduced by 6 to 15%. Further major energy savings could be achieved by increased use of by-product gases and regenerators in the various reheat operations. Finally, systems optimization studies to maintain the even flow of materials at full capacity should yield further improvements in energy efficiency. In foundry operations, alternate heating methods in forging operations and the use of no-bake molding and core materials should result in substantial energy savings. Studies of specific operations will suggest housekeeping changes to minimize wasted energy. These changes might include fixing heat leaks, reducing floor space requirements, improving temperature regulation, lowering working temperatures in some steel-forming operations, redesigning products, and minimizing scrap generation. There is also a need for new, energy conserving technologies. A good example would be the development of nondestructive testing to determine the existence, location, and size of defects in ingots at elevated temperatures. A second example is the need to reduce, through system studies, the large amount of scrap typical of foundry operations. Finally, computer control of steel mill operations (materials flow, furnace residence times, excessive heating or overheating, and full capacity utilization of all facilities at all times) deserves further study.

  10. A procedure for the production of steel exhibiting a low specific activity of gamma emitters

    International Nuclear Information System (INIS)

    Dolenek, J.; Raska, P.; Kodrle, L. et al.

    1989-01-01

    Steel exhibiting low specific gamma activity can be obtained from a metallic charge containing liquid and solid pig iron produced from ores, sinters, coke, limestone and other components. This charge is worked up in a metallurgical fining unit using predetermined amounts of slag-forming substances such as lime, limestone and dolomite; fining ore can also be present. The smelt must be kept in constant motion. The pig iron smelt for the production of this steel contains 0.1-1.1% Si and 0.1-1.0% Mn. All equipment with which the charge and steel will come in contact must be free from remains of previous productions and, preferrably, fitted with new lining. This concerns runners, pig iron transportation mixers, ladles and the production unit. (P.A.)

  11. Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-11-15

    The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

  12. Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-09-15

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  13. Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  14. Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

  15. 78 FR 11901 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of...

    Science.gov (United States)

    2013-02-20

    ...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of Commission... the antidumping duty orders on hot-rolled steel products from China, India, Indonesia, Taiwan... Commission found that the respondent interested party group response with respect to China, India, Indonesia...

  16. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-04-30

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  17. 75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-04-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time Limit for Preliminary Results of... countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea. See Countervailing...

  18. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

  19. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-05-10

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  20. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-15

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  1. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

  2. 77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-03-22

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

  3. 78 FR 40428 - Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of Antidumping Duty...

    Science.gov (United States)

    2013-07-05

    ... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of... administrative review of the antidumping duty order on certain hot- rolled carbon steel flat products (hot rolled... Act of 1930, as amended, and 19 CFR 351.213(d)(4). Dated: June 27, 2013 Christian Marsh, Deputy...

  4. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Science.gov (United States)

    2013-07-05

    ... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of... administrative review of the ] countervailing duty order on certain hot-rolled carbon steel flat products (``hot...)(4). Dated: June 27, 2013. Christian Marsh, Deputy Assistant Secretary for Antidumping and...

  5. 78 FR 16252 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results...

    Science.gov (United States)

    2013-03-14

    ...] Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results of... products (``HR steel'') from India, Indonesia, and Thailand pursuant to section 751(c) of the Tariff Act of... INFORMATION CONTACT: Eric Greynolds (India and Indonesia), Hilary Sadler or Dana Mermelstein (Thailand), AD...

  6. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Science.gov (United States)

    2012-04-27

    ...-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time Limits for Preliminary...) orders on corrosion-resistant carbon steel flat products (CORE) from Germany and South Korea (Korea... from Germany and South Korea: Adequacy Redetermination Memorandum,'' (April 20, 2012). The preliminary...

  7. Bioaccumulation and food chain transfer of corrosion products from radioactive stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Young, J.S.

    1986-07-01

    Two sets of experiments were conducted to determine if corrosion products from radioactive Type 347 stainless steel could be biologically transferred from sediment through a marine food chain, and whether corrosion products dissolved in seawater could be bioaccumulated and then eliminated. Corrosion products containing /sup 60/Co and /sup 63/Ni from the radioactive stainless steel were introduced into marine sediments. Infaunal polychaete worms exposed to these sediments bioaccumulated the radionuclides. The feeding of these worms to shrimp and fish resulted in a trophic transfer of the radioactive products across a one-step food chain. The magnitude of the transfers are described in terms of transfer factors. Dissolved corrosion products as measured by the radionuclides were also bioaccumulated by shrimp and fish concentrating more than fish. Concentration factors were calculated.

  8. Full PWA Report: An Assessment of Energy, Waste, and Productivity Improvements for North Star Steel Iowa

    Energy Technology Data Exchange (ETDEWEB)

    None

    2010-06-25

    North Star Steel's Wilton, Iowa plant (NSSI) was awarded a subcontract through a competitive process to use Department of Energy/OIT funding to examine potential processes and technologies that could save energy, reduce waste, and increase productivity.

  9. Steel products for pressure purposes - Quality requirements - Part 8: Plates of weldable fine grain steels with high proof stress supplied in the normalized or quenched and tempered condition (thicknesses from 3 to 70 mm)

    CERN Document Server

    International Organization for Standardization. Geneva

    1985-01-01

    Steel products for pressure purposes - Quality requirements - Part 8: Plates of weldable fine grain steels with high proof stress supplied in the normalized or quenched and tempered condition (thicknesses from 3 to 70 mm)

  10. Enrichment of By-Product Materials from Steel Pickling Acid Regeneration Plants (TRP 9942)

    Energy Technology Data Exchange (ETDEWEB)

    Lu Swan, Delta Ferrites LLC

    2009-09-30

    A new process for manufacturing an enriched, iron-based product (strontium hexaferrite) in existing steel pickling acid regeneration facilities was evaluated. Process enhancements and equipment additions were made to an existing acid regeneration plant to develop and demonstrate (via pilot scale testing and partial-capacity production trials) the viability of a patented method to produce strontium-based compounds that, when mixed with steel pickling acid and roasted, would result in a strontium hexaferrite powder precursor which could then be subjected to further heat treatment in an atmosphere that promotes rapid, relatively low-temperature formation of discrete strontium hexaferrite magnetic domains yielding an enriched iron-based product, strontium hexaferrite, that can be used in manufacturing hard ferrite magnets.

  11. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  12. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... results of the administrative review of the countervailing duty order on corrosion-resistant carbon steel.... See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

  13. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for... subsidies that result in de minimis net subsidy rates. \\1\\ See Corrosion-Resistant Carbon Steel Flat...

  14. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of review (POR) January 1, 2008, through December 31, 2008. See Corrosion-Resistant Carbon Steel Flat...

  15. 75 FR 27297 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2010-05-14

    ...''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata'') that they made no shipments of subject.... We continue to find that Ispat, JSW and Tata had no shipments of hot-rolled products from India... Ispat, JSW and Tata. Adverse Facts Available For the final results, we continue to find that, by failing...

  16. Coupled modelling of convergence, steel corrosion, gas production and brine flow in a rock salt repository

    International Nuclear Information System (INIS)

    Becker, D.A.; Hirsekorn, R.P.

    2013-01-01

    This poster presents the global simulation of the behaviour of thick-walled steel containers piled up in a borehole in a rock salt repository. The simulation takes into account: the convergence by the creeping of rock salt, the backfill and waste compaction, the porosity dependent flow resistance, the anaerobic corrosion (iron to magnetite transformation, gas production, brine consumption, water consumption and salt precipitation) and pressure development. Mechanical influence of corrosion has not yet been taken into account in the integrated code LOPOS

  17. Investigations of the diverse corrosion products on steel in a hydrogen sulfide environment

    International Nuclear Information System (INIS)

    Bai, Pengpeng; Zheng, Shuqi; Zhao, Hui; Ding, Yu; Wu, Jian; Chen, Changfeng

    2014-01-01

    Highlights: • Diverse corrosion products on steel are investigated in H 2 S environment. • The sequence of the main corrosion products is mackinawite + cubic FeS → troilite. • The large single beam-shaped troilite has a growth pattern along the c axis. • The flower-like troilite develops from beam- or hexagonal wire-shaped grains. • The corresponding crystal structure and morphology of the products are provided. - Abstract: The corrosion products of carbon steel in aqueous H 2 S environment are investigated. The products, which include mackinawite, cubic FeS, troilite, and pyrite, are characterized through their shapes, chemical compositions and crystal structures. Mackinawite appears with a flake shape. Cubic FeS has a perfect/truncated octahedral shape, and pyrite is framboid-shaped. Flower-shaped troilite is developed from beam- or hexagonal wire-shaped grains by electrostatic interactions along a certain lattice plane. The large single beam-shaped troilite has a growth pattern along the c axis. The corresponding crystal structure and micro-morphology of the corrosion products are provided, and the three-dimensional models of them are generated

  18. Methanol production from steel-work off-gases and biomass based synthesis gas

    International Nuclear Information System (INIS)

    Lundgren, J.; Ekbom, T.; Hulteberg, C.; Larsson, M.; Grip, C.-E.; Nilsson, L.; Tunå, P.

    2013-01-01

    Highlights: • The integration of a methanol synthesis process in steel plants increases the gas utilization efficiency. • Methanol produced by off-gases from steelmaking combined with biomass show competitive production costs versus petrol. • The integration of a methanol synthesis process in steel plants may reduce the specific CO 2 -emissions of the plant. - Abstract: Off-gases generated during steelmaking are to a large extent used as fuels in process units within the plant. The surplus gases are commonly supplied to a plant for combined heat and power production. The main objective of this study has been to techno-economically investigate the feasibility of an innovative way of producing methanol from these off-gases, thereby upgrading the economic value of the gases. Cases analyzed have included both off-gases only and mixes with synthesis gas, based on 300 MW th of biomass. The SSAB steel plant in the town of Luleå, Sweden has been used as a basis. The studied biomass gasification technology is based on a fluidized-bed gasification technology, where the production capacity is determined from case to case coupled to the heat production required to satisfy the local district heating demand. Critical factors are the integration of the gases with availability to the synthesis unit, to balance the steam system of the biorefinery and to meet the district heat demand of Luleå. The annual production potential of methanol, the overall energy efficiency, the methanol production cost and the environmental effect have been assessed for each case. Depending on case, in the range of 102,000–287,000 ton of methanol can be produced per year at production costs in the range of 0.80–1.1 EUR per liter petrol equivalent at assumed conditions. The overall energy efficiency of the plant increases in all the cases, up to nearly 14%-units on an annual average, due to a more effective utilization of the off-gases. The main conclusion is that integrating methanol

  19. Kawasaki Steel products for nuclear power plant components and pressure vessels

    International Nuclear Information System (INIS)

    Mori, Hiroshi

    1980-01-01

    Modern steelmakers are facing a problem to assure a high quality of products with minimum expenditure. This is especially true in the case of producing heavy plates and forgings for nuclear power plant components and pressure vessels, one of the end-uses demanding the highest quality requirements existing today. This paper introduces features of KSC products of these steels and describes how they are manufactured, including an outline of major equipment and processes including BOF-LRF, quality assurance system, and some glimpse of efforts for research and development. (author)

  20. Clean forming of stainless steel and titanium products by lubricious oxides

    DEFF Research Database (Denmark)

    Heikkilä, Irma; Wadman, Boel; Thoors, Håkan

    2012-01-01

    Big social benefits can be attained through increased use of stainless steel or titanium in new sheet metal applications. Unfortunately, forming of these materials is often a challenging and costly operation, that can lead to environmental and health problems when solving the technical limitations...... is called lubricious oxides with a rutile crystal structure. Oxides of Ti, Mo, V, and Zn can build rutiles under certain contact temperatures during rolling and forming. The aim of this investigation is to evaluate if oxides designed on metal sheets display a lubricious effect under conditions similar...... to industrial forming processes. Preliminary evaluations show a beneficial influence of two oxides types, on stainless steel and on titanium. More work is needed to test the lubricating effect in other forming operations and to analyse the sustainability aspects for products manufactured with this alternative...

  1. INFLUENCE OF AUSTENITE GRAIN SIZE TO DEVELOPMENT OF DECARBONIZATION IN PRODUCTION OF ROLLED STEEL

    Directory of Open Access Journals (Sweden)

    PARUSOV E. V.

    2016-08-01

    Full Text Available Introduction and current state of the problem. Common and undesirable defects in microstructures include surface decarburization which compromises the quality of HC wire rods hot-wound into coils (coil rod and performance of products made there from. Resistance of metal to alternating loads is determined by the depth of the decarburized layer, i.e. actual difference between surface microstructure and base metal structure. As we know [1, 2], for decarburization process to occur on the metal surface when heated in a furnace, the gaseous atmosphere shall not produce a very strong oxidizing effect. If the rate of oxidation is higher than that of carbon diffusion in steel, it enhances scale build-up whereby oxygen can oxidize both carbon and iron. Although decarburized layer is mostly deemed to be detrimental, it has been argued that decarburization of wire rod surface can be advantageous to useful qualities of wire rods. Soft decarburized surface ensures improved flextural (bending or torsional (twisting dictility of metal resulting from low sensitivity to stress concentration factors, high resistance to crack propagation and higher corrosion resistance [3]. Compressive residual stresses occurring in a decarburized skin improve the fatigue life and increase the durability of steel-wire ropes [4]. Wire rods with more pronounced surface decarburization are less likely to form the hardened structures (martensite in drawing operations due to surface cracking and cupping of the martensitic layer. However, in the process of cold drawing whereby metal is deformed by pulling wire rods through a serious of drawing dies (monolithic system, maximum stresses develop on the surface of rolled products[3–5]. Therefore uniform distribution of structure on the surface and in the boundary layers is essential. This means that minimum and uniform depth of decarburization on the metal surface is a prerequisite for the production of high-quality HC rolled stock [3–7

  2. Carbon emissions due to deforestation for the production of charcoal used in Brazil’s steel industry

    Science.gov (United States)

    Sonter, Laura J.; Barrett, Damian J.; Moran, Chris J.; Soares-Filho, Britaldo S.

    2015-04-01

    Steel produced using coal generates 7% of global anthropogenic CO2 emissions annually. Opportunities exist to substitute this coal with carbon-neutral charcoal sourced from plantation forests to mitigate project-scale emissions and obtain certified emission reduction credits under the Kyoto Protocol’s Clean Development Mechanism. This mitigation strategy has been implemented in Brazil and is one mechanism among many used globally to reduce anthropogenic CO2 emissions; however, its potential adverse impacts have been overlooked to date. Here, we report that total CO2 emitted from Brazilian steel production doubled (91 to 182 MtCO2) and specific emissions increased (3.3 to 5.2 MtCO2 per Mt steel) between 2000 and 2007, even though the proportion of coal used declined. Infrastructure upgrades and a national plantation shortage increased industry reliance on charcoal sourced from native forests, which emits up to nine times more CO2 per tonne of steel than coal. Preventing use of native forest charcoal could have avoided 79% of the CO2 emitted from steel production between 2000 and 2007; however, doing so by increasing plantation charcoal supply is limited by socio-economic costs and risks further indirect deforestation pressures and emissions. Effective climate change mitigation in Brazil’s steel industry must therefore minimize all direct and indirect carbon emissions generated from steel manufacture.

  3. Product consistency testing of three reference glasses in stainless steel and perfluoroalkoxy resin vessels

    International Nuclear Information System (INIS)

    Olson, K.M.; Smith, G.L.; Marschman, S.C.

    1995-03-01

    Because of their chemical durability, silicate glasses have been proposed and researched since the mid-1950s as a medium for incorporating high-level radioactive waste (HLW) generated from processing of nuclear materials. A number of different waste forms were evaluated and ranked in the early 1980s; durability (leach resistance) was the highest weighted factor. Borosilicate glass was rated the best waste form available for incorporation of HLW. Four different types of vessels and three different glasses were used to study the possible effect of vessel composition on durability test results from the Production Consistency Test (PCT). The vessels were 45-m 304 stainless steel vessels, 150-m 304 L stainless steel vessels, and 60-m perfluoroalkoxy (PFA) fluoropolymer resin vessels. The three glasses were the Environmental Assessment glass manufactured by Corning Incorporated and supplied by Westinghouse Savannah River company, and West Valley Nuclear Services reference glasses 5 and 6, manufactured and supplied by Catholic University of America. Within experimental error, no differences were found in durability test results using the 3 different glasses in the 304L stainless steel or PFA fluoropolymer resin vessels over the seven-day test period

  4. Effect of by-product steel slag on the engineering properties of clay soils

    Directory of Open Access Journals (Sweden)

    Faisal I. Shalabi

    2017-10-01

    Full Text Available Clay soils, mainly if they contain swelling minerals such as smectite or illite, may cause severe damage to structures, especially when these soils are subjected to wetting and drying conditions. High expansion and reduction in shear strength and foundation bearing capacity will take place due to the increase in water content of these soils. The engineering properties of these kinds of soils can be improved by using additives and chemical stabilizers. In this work, by-product steel slag was used to improve the engineering properties of clay soils. Lab and field experimental programs were developed to investigate the effect of adding different percentages of steel slag on plasticity, swelling, compressibility, shear strength, compaction, and California bearing ratio (CBR of the treated materials. The results of tests on the clay soil showed that as steel slag content increased, the soil dry density, plasticity, swelling potential, and cohesion intercept decreased and the angle of internal friction increased. For the CBR, the results of the tests showed an increase in the CBR value with the increase in slag content.

  5. Production, energy, and carbon emissions: A data profile of the iron and steel industry

    International Nuclear Information System (INIS)

    Battles, S.J.; Burns, E.M.; Adler, R.K.

    1999-01-01

    The complexities of the manufacturing sector unquestionably make energy-use analysis more difficult here than in other energy-using sectors. Therefore, this paper examines only one energy-intensive industry within the manufacturing sector--blast furnaces and steel mills (SIC 3312). SIC 3312, referred to as the iron and steel industry in this paper, is profiled with an examination of the products produced, how they are produced, and energy used. Energy trends from 1985 to 1994 are presented for three major areas of analysis. The first major area includes trends in energy consumption and expenditures. The next major area includes a discussion of energy intensity--first as to its definition, and then its measurement. Energy intensities presented include the use of different (1) measures of total energy, (2) energy sources, (3) end-use energy measures, (4) energy expenditures, and (5) demand indicators-economic and physical values are used. The final area of discussion is carbon emissions. Carbon emissions arise both from energy use and from certain industrial processes involved in the making of iron and steel. This paper focuses on energy use, which is the more important of the two. Trends are examined over time

  6. Hydrogen production by electrolysis of a phosphate solution on a stainless steel cathode

    International Nuclear Information System (INIS)

    De Silva Munoz, L.; Bergel, A.; Basseguy, R.; Feron, D.

    2010-01-01

    The catalytic properties of phosphate species, already shown on the reduction reaction in anaerobic corrosion of steels, are exploited here for hydrogen production. Phosphate species work as a homogeneous catalyst that enhances the cathodic current at mild pH values. A voltammetric study of the hydrogen evolution reaction is performed using phosphate solutions at different concentrations on 316L stainless steel and platinum rotating disk electrodes. Then, hydrogen is produced in an electrolytic cell using a phosphate solution as the catholyte. Results show that 316L stainless steel electrodes have a stable behaviour as cathodes in the electrolysis of phosphate solutions. Phosphate (1 M, pH 4. 0/5. 0) as the catholyte can equal the performance of a KOH 25%w solution with the advantage of working at mild pH values. The use of phosphate and other weak acids as catalysts of the hydrogen evolution reaction could be a promising technology in the development of electrolysis units that work at mild pH values with low-cost electrodes and construction materials. (authors)

  7. Multifrequency eddy current examination for surface defects detection of hot steel products

    International Nuclear Information System (INIS)

    Hiroshima, Tatsuo; Sakamoto, Takahide; Takahashi, Akio; Miyata, Kenichi.

    1985-01-01

    Multifrequency eddy current testing method using probe coils has been studied for surface defects detection in hot steel products at high temperature over the magnetic Curie point. The conventional signal processing method is not available for suppression of an undesirable signal caused by lift-off variation or unevenness in inspected surfaces, because the undesirable signal pattern is similar to a defect signal pattern. In order to suppress the undesirable signal a new dual frequency signal processing method using three phase rotators has been developed, and was applied to several hot steel inspections. The results are as follows. 1. In the rotating eddy current machine for hot steel rods, the lift-off variation signal caused by a wobble of rods or the difference between rotating center and pass center of rods can be suppressed. A long seam or crack whose depth is more than 0.5mm can be detected. 2. In the hot inspection for continuously cast slabs, the signal caused by oscillation mark whose depth is under 1 mm can be suppressed. A fine transversal crack whose depth is 2 mm can be detected. 3. In the hot inspection for round billets, the lift-off variation signal caused by oval shape can be eliminated, and a crack which is deeper than 1.5 mm can be clearly detected. The detectability of defects can be improved by the analysis of dual frequency signal pattern. (author)

  8. Quantitative determination of retained austenite in the continuous annealing production line of cold-rolled steel

    International Nuclear Information System (INIS)

    Ichikawa, Fumihiko; Kitagawa, Hajime.

    1987-01-01

    An X-ray diffraction method has been developed for quantitative determination of retained austenite in the continuous annealing production line, CAL, of cold rolled steel sheets. A new unit of diffractometer(Cr-K α source with two proportional counters) was specially designed for the CAL. Intensities of {220} austenite reflection, I γ , and background, I BG , are measured separately by the two detectors. From I γ and I BG , real-time calculation of normalized intensity of austenite, I S , is executed by the following equation ; I S = (I γ -I BG )/I BG . I S was little affected by the fluctuation of the distance between the diffractometer and travelling material. Normalized intensity is well correlated both with the tensile strength and with volume fraction of martensite, of high strength ''dual-phase'' steel sheets. From this findings, the presently developed X-ray diffractometer unit is proved to be successfully employable in the CAL as an effectual method for control of material properties in the high strength ''dual-phase'' steel sheet by monitoring the normalized intensity of austenite. (author)

  9. Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

    Directory of Open Access Journals (Sweden)

    Renato Altobelli Antunes

    2014-01-01

    Full Text Available The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron microscopy. The main product found was lepidocrocite. Goethite and magnetite were also found on the corroded specimens but in lower concentrations. The results showed that the accelerated test based on the ASTM B117 procedure presented poor correlation with the atmospheric corrosion tests whereas an alternated fog/dry cycle combined with UV radiation exposure provided better correlation.

  10. Optimal Research and Numerical Simulation for Scheduling No-Wait Flow Shop in Steel Production

    Directory of Open Access Journals (Sweden)

    Huawei Yuan

    2013-01-01

    Full Text Available This paper considers the m-machine flow shop scheduling problem with the no-wait constraint to minimize total completion time which is the typical model in steel production. First, the asymptotic optimality of the Shortest Processing Time (SPT first rule is proven for this problem. To further evaluate the performance of the algorithm, a new lower bound with performance guarantee is designed. At the end of the paper, numerical simulations show the effectiveness of the proposed algorithm and lower bound.

  11. Investigating the Evolution of Progressive Die Wear on Uncoated Dp1180 Steel in Production Environment

    Science.gov (United States)

    Wu, W.; Zhou, D. J.; Adamski, D. J.; Young, D.; Wang, Y. W.

    2017-09-01

    A study of die wear was performed using an uncoated dual phase, 1,180 MPa ultimate tensile strength steel (DP1180) in a progressive die. The objectives of the current study are to evaluate the die durability of various tooling materials and coatings for forming operations on uncoated DP1180 steel and update OEM’s die standards based on the experimental results in the real production environment. In total, 100,800 hits were performed in manufacturing production conditions, where 33 die inserts with the combination of 10 die materials and 9 coatings were investigated. The die inserts were evaluated for surface wear using scanning electron microscopy and characterized in terms of die material and/or coating defects, failure mode, failure initiation and propagation. Surface roughness of the formed parts was characterized using a WYKO NT110 machine. The analytical analysis of the die inserts and formed parts, combined with the failure mode and service life, provide a basis for die material and coating selection for forming AHSS components. The conclusions of this study will guide the selection of die material and coatings for high-volume production of AHSS components.

  12. Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 2: Reduction Studies

    Science.gov (United States)

    Elliott, R.; Coley, K.; Mostaghel, S.; Barati, M.

    2018-02-01

    Production of ultrahigh-manganese steels is expected to result in significant increase in demand for low-carbon (LC) ferromanganese (FeMn) and silicomanganese (SiMn). Current manganese processing techniques are energy intensive and typically yield a high-carbon product. The present work therefore reviews available literature regarding carbothermic reduction of Mn oxides and ores, with the objective of identifying opportunities for future process development to mitigate the cost of LC FeMn and SiMn. In general, there is consensus that carbothermic reduction of Mn oxides and ores is limited by gasification of carbon. Conditions which enhance or bypass this step (e.g., by application of CH4) show higher rates of reduction at lower temperatures. This phenomenon has potential application in solid-state reduction of Mn ore. Other avenues for process development include optimization of the prereduction step in conventional FeMn production and metallothermic reduction as a secondary reduction step.

  13. Effectiveness of creative and productive instructional method towards students' learning achievement in steel structure course

    Science.gov (United States)

    Sugiyanto, Pribadi, Supriyanto, Bambang

    2017-09-01

    The purpose of this study was to investigate the effectiveness of Creative & Productive instructional method compared with conventional method. This research was a quasi-experimental study involving all Civil Engineering students at Universitas Negeri Malang who were taking a course of Steel Structure. The students were randomly assigned to two different treatment groups, 30 students in experimental group and 37 students in the control group. It was assumed that these groups were equal in all relevant aspects; they differed only in the treatment administered. We used the t-test to test the hypothesis. The results of this research suggest that: (l) the use of Creative & Productive instructional method can significantly improve students' learning achievement, (2) the use of Creative & Productive instructional method can significantly improve students' retention, (3) students' motivation has a significant effect on their learning achievement, and (4) students' motivation has a significant effect on their retention.

  14. Updated atmospheric speciated mercury emissions from iron and steel production in China during 2000-2015

    Science.gov (United States)

    Wu, Qingru; Gao, Wei; Wang, Shuxiao; Hao, Jiming

    2017-09-01

    Iron and steel production (ISP) is one of the significant atmospheric Hg emission sources in China. Atmospheric mercury (Hg) emissions from ISP during 2000-2015 were estimated by using a technology-based emission factor method. To support the application of this method, databases of Hg concentrations in raw materials, technology development trends, and Hg removal efficiencies of air pollution control devices (APCDs) were constructed through national sampling and literature review. Hg input to ISP increased from 21.6 t in 2000 to 94.5 t in 2015. In the various types of raw materials, coking coal and iron concentrates contributed 35-46 and 25-32 % of the total Hg input. Atmospheric Hg emissions from ISP increased from 11.5 t in 2000 to 32.7 t in 2015 with a peak of 35.6 t in 2013. Pollution control promoted the increase in average Hg removal efficiency, from 47 % in 2000 to 65 % in 2015. During the study period, sinter/pellet plants and blast furnaces were the largest two emission processes. However, emissions from roasting plants and coke ovens cannot be ignored, which accounted for 22-34 % of ISP's emissions. Overall, Hg speciation shifted from 50/44/6 (gaseous elemental Hg (Hg0)/gaseous oxidized Hg (HgII)/particulate-bound Hg (Hgp)) in 2000 to 40/59/1 in 2015, which indicated a higher proportion of Hg deposition around the emission points. Future emissions of ISP were expected to decrease based on the comprehensive consideration crude-steel production, steel scrap utilization, energy saving, and pollution control measures.

  15. Updated atmospheric speciated mercury emissions from iron and steel production in China during 2000–2015

    Directory of Open Access Journals (Sweden)

    Q. Wu

    2017-09-01

    Full Text Available Iron and steel production (ISP is one of the significant atmospheric Hg emission sources in China. Atmospheric mercury (Hg emissions from ISP during 2000–2015 were estimated by using a technology-based emission factor method. To support the application of this method, databases of Hg concentrations in raw materials, technology development trends, and Hg removal efficiencies of air pollution control devices (APCDs were constructed through national sampling and literature review. Hg input to ISP increased from 21.6 t in 2000 to 94.5 t in 2015. In the various types of raw materials, coking coal and iron concentrates contributed 35–46 and 25–32 % of the total Hg input. Atmospheric Hg emissions from ISP increased from 11.5 t in 2000 to 32.7 t in 2015 with a peak of 35.6 t in 2013. Pollution control promoted the increase in average Hg removal efficiency, from 47 % in 2000 to 65 % in 2015. During the study period, sinter/pellet plants and blast furnaces were the largest two emission processes. However, emissions from roasting plants and coke ovens cannot be ignored, which accounted for 22–34 % of ISP's emissions. Overall, Hg speciation shifted from 50/44/6 (gaseous elemental Hg (Hg0/gaseous oxidized Hg (HgII/particulate-bound Hg (Hgp in 2000 to 40/59/1 in 2015, which indicated a higher proportion of Hg deposition around the emission points. Future emissions of ISP were expected to decrease based on the comprehensive consideration crude-steel production, steel scrap utilization, energy saving, and pollution control measures.

  16. 78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

    Science.gov (United States)

    2013-03-12

    ... products from India, Indonesia, the People's Republic of China (PRC), Taiwan, Thailand, and Ukraine. The... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of China, Taiwan, Thailand, and Ukraine; Final Results of the Expedited Second Sunset...

  17. Phase analysis of corrosion products of carbon steel in sea water

    International Nuclear Information System (INIS)

    Garcia R, J.; Yee M, H.; Maldonado M, H.; Nunez, L.; Reguera, E.

    1998-01-01

    Nowadays carbon steel continues being the most widely used metallic material in marine and coastal buildings. The economic losses, due to corrosion processes, of those countries with important industrial and social activities in coastal regions are highly significant. In this sense the evaluation of the corrosion process of carbon steel and other materials in seawater or in coastal zones is a primary task for protection methods or to predict the hfe of an specific installation. In this communication we present the phases analysis, using XRD and Moessbauer techniques, of corrosion products of a carbon steel (CT3, equivalent to AISI C1020) exposed in two natural corrosion stations in the Caribbean sea (Cuba). The exposition time run from days to 36 months and the evaluated rust are characteristic of samples totally immersed in seawater, from the splash zone and form coastal zones at different distance from the shoreline. Quantitative phase analysis shown presence of magnetite (Fe 3 O 4 ), maghemite (y-Fe 2 O 3 ), akaganeite (B-FeOOH), lepidocrocite (y-FeOOH) and goethite (a-FeOOH) as iron bearing phases, and CaCO 3 (Calcite and aragonite), these last ones mainly in the immersed samples. Quantitative phase analysis by XRD was implemented as a linear combination of the patterns characteristic of all the detected phases and an appropriate model for the background. The quantitative results were used in kinetic models to understand the phase transformation between the iron oxides and oxy hydroxides in the studied conditions. The XRD qualitative and quantitative results were corroborated by Moessbauer spectroscopy in the temperature range of 20 to 300 K. (Author)

  18. Health, safety, and environmental risk assessment of steel production complex in central Iran using TOPSIS.

    Science.gov (United States)

    Jozi, S A; Majd, N Moradi

    2014-10-01

    This research was carried out with the aim of presenting an environmental management plan for steel production complex (SPC) in central Iran. Following precise identification of the plant activities as well as the study area, possible sources of environmental pollution and adverse impacts on the air quality, water, soil, biological environment, socioeconomic and cultural environment, and health and safety of the employees were determined considering the work processes of the steel complex. Afterwards, noise, wastewater, and air pollution sources were measured. Subsequently, factors polluting the steel complex were identified by TOPSIS and then prioritized using Excel Software. Based on the obtained results, the operation of the furnaces in hot rolling process with the score 1, effluent derived from hot rolling process with the score 0.565, nonprincipal disposal and dumping of waste at the plant enclosure with the score 0.335, walking beam process with the score 1.483 respectively allocated themselves the highest priority in terms of air, water, soil and noise pollution. In terms of habitats, land cover and socioeconomic and cultural environment, closeness to the forest area and the existence of four groups of wildlife with the score 1.106 and proximity of villages and residential areas to the plant with the score 3.771 respectively enjoyed the highest priorities while impressibility and occupational accidents with the score 2.725 and cutting and welding operations with score 2.134 had the highest priority among health and safety criteria. Finally, strategies for the control of pollution sources were identified and Training, Monitoring and environmental management plan of the SPC was prepared.

  19. Thermomechanical investigation of the production process of a creep resistant martensitic steel

    Science.gov (United States)

    Gsellmann, Bernadette; Halici, Dilek; Krenmayr, Bernhard; Poletti, Cecilia; Sonderegger, Bernhard

    2017-10-01

    During the production process of creep resistant martensitic steels, the microstructure of the material undergoes a number of transformations due to thermomechanical loading. The final microstructural features have direct influence on the mechanical properties of the alloy such as creep, fatigue and corrosion resistance, as well as toughness. In order to study the effect of each production step, the thermomechanical history of the material is reproduced in a controlled manner at lab scale for detailed examination of the flow curves during hot deformation. In addition, microstructural investigations are applied to samples after each step of the simulated production process. This procedure provides an overview of the influence of processing parameters on the material's microstructure and allows the improvement of the processing steps. The objective of this work is to reproduce parts of the production and manufacturing process of forged parts and tubes in a controlled way and to study the microstructural evolution with respect to phenomena such as recrystallization and strengthening. For this purpose hot-rolled experimental 11%Cr steel is investigated using the thermomechanical simulator Gleeble®3800. The deformed samples are investigated via LOM, SEM and EBSD. For comparison, as-received samples are included in the investigations. The interpretation of the microstructural investigation and of the obtained flow curves during the hot compression tests allow conclusions on dynamic recrystallization and recovery. Results indicate dynamic recovery as main softening process for both tested temperatures, whereas the higher temperature leads to a significant formation of delta ferrite. These results allow for improved precipitation kinetic simulations, and for further optimizing the thermomechanical treatment with respect to improved microstructure.

  20. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  1. Starting of H9ANFNb(P91) steel tubing production for energetics in domestic steel-works; Uruchomienie w krajowych hutach produkcji rur ze stali H9AMFNb(P91) przeznaczonych dla energetyki

    Energy Technology Data Exchange (ETDEWEB)

    Wiedermann, J. [Instytut Metalurgii Zelaza, Gliwice (Poland); Bieniek, K. [Huta Jednosc, Siemianowice Slaskie (Poland); Pogoda, K. [Huta Batory, Chorzow (Poland)

    1996-12-31

    The results of primary investigations and attempt of ferritic steel H9AMFNb production in domestic steel-works have been reported. The prototype series of tubes for energetic boilers have been tested and their mechanical properties determined. It has been found the applicability of the material for use in energetics. 9 refs, 4 figs, 3 tabs.

  2. Towards the production of 50'000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Brixhe, F; Comel, S; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50'000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10'000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented.

  3. Toward the production of 50 000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Beckers, F; Brixhe, F; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50 000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10 000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented. (6 refs).

  4. Analysis of Short-Term Steel Corrosion Products Formed in Tropical Marine Environments of Panama

    Directory of Open Access Journals (Sweden)

    Juan A. Jaén

    2012-01-01

    Full Text Available A low-carbon steel A-36 and two conventional weathering steels A-588 and COR-420 exposed at four atmospheric test stations located in (i Tocumen, an urban site near the Pacific Ocean, (ii Sherman-Open, (iii Sherman-Coastal, and (iv Sherman-Breakwater on the Caribbean coast of Panama. Kinetics of the short-term atmospheric corrosion process and the relationship with exposure time and environmental characteristics of each site were investigated. The atmospheric exposure conditions, particularly the time of wetness, deposition of chloride, and the washing effect of contaminants on the metal surface by rain are of upmost importance in determining the corrosion behaviour and composition of rust. The corrosion products were mainly identified using room temperature and low temperature (80 K Mössbauer spectroscopy, FTIR, and X-ray powder diffraction. In all samples, γ-FeOOH and α-FeOOH were the main constituents. Maghemite (γ-Fe2O3, magnetite (Fe3O4, and Akaganeite (β-FeOOH were also identified.

  5. Laser-induced breakdown spectrometry — applications for production control and quality assurance in the steel industry

    Science.gov (United States)

    Noll, Reinhard; Bette, Holger; Brysch, Adriane; Kraushaar, Marc; Mönch, Ingo; Peter, Laszlo; Sturm, Volker

    2001-06-01

    Recent progress in sensitivity and signal processing opened a broad field of application for laser-induced breakdown spectrometry (LIBS) in the steel making and processing industry. Analyzed substances range from top gas of the blast furnace, via liquid steel up to finished products. This paper gives an overview of R&D activities and first routine industrial applications of LIBS. The continuous knowledge of the topgas composition yields information about the blast furnace process. An online monitoring method using LIBS is currently under investigation to measure alkali metals, which influence energy and mass flow in the furnace. Direct analysis of liquid steel reduces processing times in secondary metallurgy. By using sensitivity-enhanced LIBS, limits of detection of approximately 10 μg/g and below were achieved for light and heavy elements in liquid steel. The process control in steel production relies on the results from the chemical analysis of the slag. A prototype of an analytical system was developed using LIBS to analyze slag samples two times faster than with conventional methods. The cleanness of steel is a key issue in the manufacturing of spring steel, thin foils and wires. Microscopic inclusions have to be determined quickly. A scanning microanalysis system based on LIBS was developed with measuring frequencies up to 1 kHz and a spatial resolution of grade of pipe fittings, an inspection machine using LIBS was developed and introduced into routine industrial use to detect material mix-ups. More than 500 000 pipe fittings were inspected during the last 20 months.

  6. Moessbauer Studies of Corrosion Products Developed in Prohesion Test over Galvanized Steel Sheets

    International Nuclear Information System (INIS)

    Zapponi, M.; Perez, T.; Ramos, C.; Saragovi, C.

    2003-01-01

    Precoated galvanized steel sheets were submitted to Prohesion test (PT) and to outdoor marine exposure test (OT). The corrosion products were different in both cases. Goethite, lepidocrocite, pyrite and magnetite were found in the Prohesion test samples; the presence of akaganeite cannot be discarded. Surprisingly greigite was detected in these samples, suggesting in addition a located microbiological corrosion process. On the other hand, goethite, lepidocrocite, magnetite, akaganeite and silicates were found in outdoor exposure samples. This study allows the conclusion that in the Prohesion G-85 test the corrosion mechanism is different from that in the marine atmosphere for the analyzed samples and could not be used to predict the performance of this type of outdoor exposed materials.

  7. Production, microstructure and mechanical properties of two different austenitic ODS steels

    Science.gov (United States)

    Gräning, T.; Rieth, M.; Hoffmann, J.; Möslang, A.

    2017-04-01

    This article is to summarize and examine processing parameters of novel developed austenitic oxide dispersed strengthened (ODS) steels. Comparing hot-rolled and extruded conditions after the same degree of deformation after and before annealing, are just some examples to give insights into the complex processing of austenitic ODS steels. One of the major drawbacks of the material is the more sophisticated production process. Due to a ductile matrix material with an increased stickiness during milling, a two-step milling procedure with the use of ZrO2 milling balls was applied to raise the production yield and to use the abrasion of the ZrO2 as an additional element to facilitate the formation of nano-sized precipitates. To get a better understanding how the different powder particle sizes after milling affect final properties, sieving was applied and revealed a serious effect in terms of precipitate size, distribution and mechanical properties. Grain sizes in relation to the precipitate size, annealing time and processing parameters were determined and compared to the mechanical properties. Hardness and tensile test have pointed out, that the precipitate size and number are more important in respect to the ultimate tensile strength than the grain size and that in this study hot-rolled material exhibited the better properties. The investigation of the microstructure illustrated the stability of precipitates during annealing at 1100 °C for 40 h. These heat treatments also led to a consistent grain size, due to the pinning effect of the grain boundaries, caused by precipitates.

  8. 77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

    Science.gov (United States)

    2012-05-10

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final... third five-year sunset review of the countervailing duty order on certain corrosion-resistant carbon..., plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or...

  9. 76 FR 17381 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2011-03-29

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Final Results of the Sixteenth Administrative Review Correction In notice document 2011...

  10. 78 FR 64008 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised...

    Science.gov (United States)

    2013-10-25

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-405, 406, and 408 and 731-TA-899-901 and 906-908 (Second Review)] Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised Schedule for...

  11. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Science.gov (United States)

    2012-11-09

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the Subject Reviews AGENCY: United States International Trade Commission. ACTION: Notice. DATES: Effective Date...

  12. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2010, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  13. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2011, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  14. 76 FR 4291 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-01-25

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... Commerce (the Department) initiated an administrative review of the countervailing duty order on corrosion... partial revocation of the countervailing duty order on corrosion-resistant carbon steel flat products from...

  15. 77 FR 41374 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2012-07-13

    ...), as clarified by Diamond Sawblades Mfrs. Coalition v. United States, 626 F.3d 1374 (Fed. Cir. 2010... change, or more fully explain, the selection of date of sale. See U.S. Steel Corp. I, 2011 WL 2421154 at... Department declined to make certain changes to Essar's cost of production to account for exempted duties. See...

  16. 78 FR 25701 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Second Amended Final Results...

    Science.gov (United States)

    2013-05-02

    ... connection with the State Government of Chhattisgarh Industrial Policy (CIP) in the countervailing duty (CVD... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Second...

  17. 76 FR 7810 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2011-02-11

    ... the State Government of Chhattisgarh Industrial Policy (``CIP''). See Final Results, and accompanying... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court...

  18. Recycling and by-products in the steel industry; Le recyclage et les co-produits dans la siderurgie

    Energy Technology Data Exchange (ETDEWEB)

    Birat, J.P. [Institut de Recherches de la Siderurgie Francaise (IRSID), Arcelor, 78 - Saint-Germain-en-Laye (France)

    2003-04-01

    The different activities described by the generic word 'recycling' ar presented along with an evaluation of the benefits of recycling in terms of natural resources or energy savings and reduction of Green House Gas emissions. The detailed analysis is presented of steel recycling, by-product recycling and end of life consumer good recycling. (author)

  19. Production and Compression Strength of Mortars Containing Unprocessed Waste Powdered Steel Slag

    Directory of Open Access Journals (Sweden)

    Stefano Maschio

    2017-12-01

    Full Text Available This paper deals with the production of mortars prepared using a commercial CEMIIB-S 42.5N cement, a natural aggregate, steelmaking slag, a superplasticizer and water. The as-received unprocessed steel slag was milled by a hammer mill and then sieved to obtain batches with different maximum particle size. Each batch was used, together with the other components, in the production of mortars which were tested, by compression and water absorption, after different aging times in order to evaluate their long term stability. Several slag-free samples were also prepared as reference materials. All mortars were prepared with fixed aggregate/cement ratio (6/1, superplasticizer/cement ratio (s/c and water/cement ratio (w/c. It has been demonstrated that an adequate protocol for the preparation and the use of slag containing particles with 2500 µm maximum size lead to the production of materials with mechanical properties suitable for civil engineering applications after aging for 28, 90 and 180 days. However, samples containing slag particles with size equal or greater than 1000 µm display a decay of mechanical properties after longer aging in water or after accelerated aging.

  20. On the Rust Products Formed on Weathering and Carbon Steels Exposed to Chloride in Dry-Wet Cyclical Processes

    International Nuclear Information System (INIS)

    Garcia, K. E.; Morales, A. L.; Barrero, C. A.; Greneche, J. M.

    2005-01-01

    The rust products formed on weathering and carbon steels exposed to dry-wet cyclical processes in different chloride-rich solutions are carefully examined by means of different techniques. Special emphasis is given to the methodology of analysis of the data using 300 K and 77 K Moessbauer spectrometry and X-ray diffraction. The rust that is loosely bound to the metal surface and that it is lost during the corrosion process, for both types of steel, was found to be composed of lepidocrocite, superparamagnetic goethite, hematite, and traces of akaganeite. On the other hand, the adherent rust, which is differentiated as scraped and hit according to the way it is obtained, from both steels was found to be composed of akaganeite, spinel phase, goethite exhibiting broad distribution of particle sizes and lepidocrocite. The relative abundances of rust components for both steels were very similar, suggesting similar corrosion processes. Mass loss measurements show that the corrosion rates increases with increasing the chloride concentration. The presence of large quantities of spinel phase and akaganeite are a consequence of a corrosion process under the influence of very high chloride concentrations. Our results are useful for assessing the behavior of weathering steels where the levels of chlorides are high or in contact with sea water.

  1. Exploitation of rare earth metals in cast steel production for power engineering

    Directory of Open Access Journals (Sweden)

    J. Kasińska

    2008-12-01

    Full Text Available The paper presents results of experiments carried out on industrial melts. There has been tested the REM influence on carbon properties (0.20%C as well as austenitic cast steel Cr-Ni 18/8+Ti type.It was found that REM cause an essential improvement of cast steels impact strength and in case of austenitic cast steel – also the corrosion resistance improvement in boiling 65%HNO3 (Huey test.

  2. NOx Emission in Iron and Steel Production: A Review of Control Measures for Safe and Eco-Friendly Environment

    Directory of Open Access Journals (Sweden)

    U. A. Mukhtar

    2017-12-01

    Full Text Available Iron and steel manufacturing involved preparation of raw materials through processes such as sintering, pelletizing and coke making. During these processes, pollutants such as Sulphur (iv oxides (SO2 Carbon II oxides (CO, Nitrogen oxides (NOX, Volatile organic compounds (VOC and Particulate matter (PM etc. are emitted. The present work is aimed at describing some mitigation technologies of controlling emissions in iron and steel production. The processes involved in the production of iron and steel using Blast Furnace (BF and Basic Oxygen Furnace (BOF has been described. The mitigation technologies of controlling emissions were analyzed and discussed with environmental impacts based on the economical and technical factors. In this work, the data presented is based on existing reviews. The combination of low NOX burner (LNB and Selective catalytic reduction (SCR is capable of reducing emission for up to 90% and above. Emissions of other pollutants into the atmosphere as a result of ammonia slip, formation of acids and other gases are harmful to the environment and causes damage to the SCR systems. Installation and operation cost are the major impacts of the SCR technology in the process of iron and steel production.

  3. Analysis of flat rolling of superconducting silver/ceramic composites

    DEFF Research Database (Denmark)

    Bech, Jakob Ilsted; Nielsen, Morten Storgård; Eriksen, Morten

    2001-01-01

    . The silver is considered an incompressible von Mises material, hardening as a function of equivalent strain. The powder on the other hand is a compressible friction material implying pressure dependent “flow stress”. In this paper particular attention is paid to stresses and strains and defects...... in the deformation zone. The evolution of density in the powder cores is analysed by the finite element method....

  4. Domestic and foreign knowledge sources for innovation in internationalized Production Networks: the automotive and the iron and steel cases

    Directory of Open Access Journals (Sweden)

    Hernan Alejandro Morero

    2015-02-01

    Full Text Available This paper studies the relative relevance of domestic knowledge sources for innovation in internationalized production activities in an emerging economy. Two Production Networks from Argentina with a different kind of internationalization were considered: organized around subsidiaries of multinational companies (the automotive case and organized around local headquarters (the iron and steel case. A multiple factor analysis was carried out and cluster techniques were applied using a specific innovation survey done to 163 automotive and iron and steel firms from Argentina from the period of 2001 to2005, to evaluate the relative importance of domestic and foreign knowledge sources. The main finding is that in a production network organized around domestic headquarters the best innovative performance underrates the importance of international linkages, in comparison with networks organized around foreign subsidiaries.

  5. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Science.gov (United States)

    Leuning, Nora; Steentjes, Simon; Stöcker, Anett; Kawalla, Rudolf; Wei, Xuefei; Dierdorf, Jens; Hirt, Gerhard; Roggenbuck, Stefan; Korte-Kerzel, Sandra; Weiss, Hannes A.; Volk, Wolfram; Hameyer, Kay

    2018-04-01

    Thin laminations of non-grain oriented (NO) electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  6. Hydrothermal Valorization of Steel Slags—Part I: Coupled H2 Production and CO2 Mineral Sequestration

    Directory of Open Access Journals (Sweden)

    Camille Crouzet

    2017-10-01

    Full Text Available A new process route for the valorization of BOF steel slags combining H2 production and CO2 mineral sequestration is investigated at 300°C (HT under hydrothermal conditions. A BOF steel slag stored several weeks outdoor on the production site was used as starting material. To serve as a reference, room temperature (RT carbonation of the same BOF steel slag has been monitored with in situ Raman spectroscopy and by measuring pH and PCO2 on a time-resolved basis. CO2 uptake under RT and HT are, respectively, 243 and 327 kg CO2/t of fresh steel slag, which add up with the 63 kg of atmospheric CO2 per ton already uptaken by the starting steel slag on the storage site. The CO2 gained by the sample at HT is bounded to the carbonation of brownmillerite. H2 yield decreased by about 30% in comparison to the same experiment performed without added CO2, due to sequestration of ferrous iron in a Mg-rich siderite phase. Ferric iron, initially present in brownmillerite, is partitioned between an Fe-rich clay mineral of saponite type and metastable hematite. Saponite is likely stabilized by the presence of Al, whereas hematite may represent a metastable product of brownmillerite carbonation. Mg-rich wüstite is involved in at least two competing reactions, i.e., oxidation into magnetite and carbonation into siderite. Results of both water-slag and water-CO2-slag experiments after 72 h are consistent with a kinetics enhancement of the former reaction when a CO2 partial pressure imposes a pH between 5 and 6. Three possible valorization routes, (1 RT carbonation prior to hydrothermal oxidation, (2 RT carbonation after hydrothermal treatment, and (3 combined HT carbonation and oxidation are discussed in light of the present results and literature data.

  7. Responses of Microbial Community Composition to Temperature Gradient and Carbon Steel Corrosion in Production Water of Petroleum Reservoir

    Directory of Open Access Journals (Sweden)

    Xiao-Xiao Li

    2017-12-01

    Full Text Available Oil reservoir production systems are usually associated with a temperature gradient and oil production facilities frequently suffer from pipeline corrosion failures. Both bacteria and archaea potentially contribute to biocorrosion of the oil production equipment. Here the response of microbial populations from the petroleum reservoir to temperature gradient and corrosion of carbon steel coupons were investigated under laboratory condition. Carbon steel coupons were exposed to production water from a depth of 1809 m of Jiangsu petroleum reservoir (China and incubated for periods of 160 and 300 days. The incubation temperatures were set at 37, 55, and 65°C to monitoring mesophilic, thermophilic and hyperthermophilic microorganisms associated with anaerobic carbon steel corrosion. The results showed that corrosion rate at 55°C (0.162 ± 0.013 mm year-1 and 37°C (0.138 ± 0.008 mm year-1 were higher than that at 65°C (0.105 ± 0.007 mm year-1, and a dense biofilm was observed on the surface of coupons under all biotic incubations. The microbial community analysis suggests a high frequency of bacterial taxa associated with families Porphyromonadaceae, Enterobacteriaceae, and Spirochaetaceae at all three temperatures. While the majority of known sulfate-reducing bacteria, in particular Desulfotignum, Desulfobulbus and Desulfovibrio spp., were predominantly observed at 37°C; Desulfotomaculum spp., Thermotoga spp. and Thermanaeromonas spp. as well as archaeal members closely related to Thermococcus and Archaeoglobus spp. were substantially enriched at 65°C. Hydrogenotrophic methanogens of the family Methanobacteriaceae were dominant at both 37 and 55°C; acetoclastic Methanosaeta spp. and methyltrophic Methanolobus spp. were enriched at 37°C. These observations show that temperature changes significantly alter the microbial community structure in production fluids and also affected the biocorrosion of carbon steel under anaerobic conditions.

  8. Effect of magnetite as a corrosion product on the corrosion of carbon steel overpack

    International Nuclear Information System (INIS)

    Taniguchi, N.

    2003-01-01

    The mechanism of the acceleration of the corrosion of carbon steel due to the presence of magnetite was studied. Immersion tests of carbon steel in the presence of magnetite powder were performed using sealed glass ampoules. Hydrogen gas enclosed in the ampoule was analysed by gas chromatography, and the material balance of hydrogen gas and reduced Fe(III) in the magnetite against the weight loss of the specimens was analysed. The analysis showed that the main cathodic reaction in the presence of magnetite powder was the reduction of Fe(III). The effect of magnetite on the lifetime of carbon steel overpacks is also discussed in this paper. (author)

  9. CHARACTERISTICS OF PRODUCTS MADE OF 17-4PH STEEL BY MEANS OF 3D PRINTING METHOD

    Directory of Open Access Journals (Sweden)

    Mariusz WALCZAK

    2016-09-01

    Full Text Available The article presents the results of tests of 17-4PH steel fabricated by means of the method consisting in laser additive manufacturing (LAM – direct metal laser sintering (DMLS. This grade of steel is characterized by excellent stress corrosion resistance in the first place and is applied as construction material in chemical, aircraft, medical or mould making industry. 3D metal printing is a relatively new method enabling significant change of structural properties of these materials at printing parameters predetermined by printers manufacturer for ”offline” printing mode.In order to achieve this goal, the authors have carried out the analysis of chemical composition, SEM tests and the tests of products surface roughness. Furthermore the products have been subjected to X-ray analysis by means of computed tomography (X-ray CT. Structural discontinuities have been found in upper layer and inside printouts subjected to tests.

  10. Trends in steel technology

    International Nuclear Information System (INIS)

    Anon.

    1980-01-01

    Dual phase steels, composite products, and microalloyed steels are making inroads in the automotive industry applications for bumpers, automotive parts, bodies, mechanical parts, suspension and steering equipment and truck bumpers. New steels are also used to support solar mirrors and cells, in corrosive environments in the oil and gas industry, fusion reactors, and pressure vessels in nuclear power plants

  11. Regional distribution and losses of end-of-life steel throughout multiple product life cycles-Insights from the global multiregional MaTrace model.

    Science.gov (United States)

    Pauliuk, Stefan; Kondo, Yasushi; Nakamura, Shinichiro; Nakajima, Kenichi

    2017-01-01

    Substantial amounts of post-consumer scrap are exported to other regions or lost during recovery and remelting, and both export and losses pose a constraint to desires for having regionally closed material cycles. To quantify the challenges and trade-offs associated with closed-loop metal recycling, we looked at the material cycles from the perspective of a single material unit and trace a unit of material through several product life cycles. Focusing on steel, we used current process parameters, loss rates, and trade patterns of the steel cycle to study how steel that was originally contained in high quality applications such as machinery or vehicles with stringent purity requirements gets subsequently distributed across different regions and product groups such as building and construction with less stringent purity requirements. We applied MaTrace Global, a supply-driven multiregional model of steel flows coupled to a dynamic stock model of steel use. We found that, depending on region and product group, up to 95% of the steel consumed today will leave the use phase of that region until 2100, and that up to 50% can get lost in obsolete stocks, landfills, or slag piles until 2100. The high losses resulting from business-as-usual scrap recovery and recycling can be reduced, both by diverting postconsumer scrap into long-lived applications such as buildings and by improving the recovery rates in the waste management and remelting industries. Because the lifetimes of high-quality (cold-rolled) steel applications are shorter and remelting occurs more often than for buildings and infrastructure, we found and quantified a tradeoff between low losses and high-quality applications in the steel cycle. Furthermore, we found that with current trade patterns, reduced overall losses will lead to higher fractions of secondary steel being exported to other regions. Current loss rates, product lifetimes, and trade patterns impede the closure of the steel cycle.

  12. APPLICATION OF EXOTHERMIC PLUGS AT PRODUCTION OF STEEL CASTING IS THE WAY TO ECONOMY

    Directory of Open Access Journals (Sweden)

    V. M. Gatsuro

    2008-01-01

    Full Text Available It is shown that application of exothermic plugs allows to decrease steel intensity of casting mold, labor intensiveness for trim, expenses for melting of 1 ton of good casting, material expenses for burden materials.

  13. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., A507). Non-rectangular shapes, not in coils, which are the result of having been processed by cutting... December 31, 2010. \\4\\ See, e.g., Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of...

  14. Physical and mechanical properties of high manganese non-magnetic steel and its application to various products for commercial use

    International Nuclear Information System (INIS)

    Sasaki, Terufumi; Watanabe, Kenji; Nohara, Kiyohiko; Ono, Yutaka; Kondo, Nobuyuki; Sato, Shuzo.

    1982-01-01

    In order to develop new high manganese non-magnetic steels that can be employed to extensive applications ranging from cryogenic to elevated temperature uses, the effects of C and Mn on their magnetic permeability, thermal expansion coefficient and mechanical properties are investigated. It is found that the relation between thermal expansion coefficient, β, and both C and Mn contents can be expressed by the following linear regression equation: β( x 10 -6 / 0 C) = 17.66 + 3.82 C (%) - 0.22 Mn (%). Good mechanical properties are exhibited in the wide range of Mn contents between 18 % and 30 % at room temperature, while there is a tendency that this optimum range of Mn content is narrowed at cryogenic temperature. Then, H-shapes, round bars and deformed bars are manufactured at the workshops using 5t vacuum melted ingots, aiming to establish the conditions for practical processes for final products and to study such various characteristics of the products as their physical and mechanical properties, machinability and weldability. As a result, it is shown that all of those products have excellent properties as non-magnetic steels. In addition, the manufacturing of non-magnetic pinch rolls attached to the electro-magnetic stirring equipment on the continuous casting machine is described in detail as one of the practical applications of the high Mn non-magnetic steels. (author)

  15. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ... least one of the chemical elements exceeds those listed above (including, e.g., American Society for... lamination steels. IF steels are recognized as low carbon steels with micro-alloying levels of elements such... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements...

  16. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  17. Study of the corrosion products formed on carbon steels in the tropical atmosphere of Panama

    Directory of Open Access Journals (Sweden)

    Jaén, J. A.

    2003-12-01

    Full Text Available Mössbauer spectroscopy and X-ray powder diffraction (in selected samples have been used to characterize corrosion products on carbon steels after atmospheric exposure to the tropical Panamanian locations of Panama and Colon, classified according to ISO 9223 as C3 and C5, respectively. Goethite (α-FeOOH of intermediate particle size (20-100 nm, lepidocrocite (γ-FeOOH, a spinel phase consisting of non-stoichiometric magnetite (Fe3-xO4 and/or maghemite (γ-Fe2O3 and nano-sized particles were identified in the corrosion products. The spinel phase is related to short term atmospheric exposure transforms in time to other corrosion products. The corrosion resistance increased with fraction of goethite following a saturation-type behavior.

    Se caracterizaron los productos de corrosión de aceros al carbono expuestos a las atmósferas tropicales panameñas localizadas en Panamá y Colón, mediante el uso de la espectroscopia Mössbauer y difracción de rayos-X (en muestras seleccionadas. Las atmósferas se clasifican como C3 y C5, respectivamente, de acuerdo a la norma ISO 9223. Se lograron identificar los compuestos goethita (α-FeOOH de tamaño de partícula intermedio (20-100 nm, lepidocrocita (γ-FeOOH, una fase de espinela consistente en magnetita no estequiométrica (Fe3-xO4 y/o maghemita (γ-Fe2O3, y nanopartículas. La fase de espinela se puede correlacionar con exposiciones cortas a la atmósfera, transformándose en el tiempo en otros productos de corrosión. La resistencia a la corrosión se incrementa con la cantidad de goethita siguiendo una conducta de saturación.

  18. Spectroscopic study of the final protective corrosion product on weathering steel

    International Nuclear Information System (INIS)

    Yamashita, M.; Misawa, T.

    1998-01-01

    Recent progress in understanding the structure and properties of final protective rust layer on weathering steel and its application for structural steels is shown based on the data obtained mainly by spectroscopic characterization. The main constituent of the weathering steel rust layer is changed with exposure period from γ- FeOOH (less than a few years) via, amorphous substance (several years), to α-FeOOH goethite phase (decades). The corrosion rate of the weathering steel decreased with this phase transformation. The final protective rust layer possesses the structure of α- (Fe 1 - X p Cr x)O OH, Cr substitute goethite; the crystal size decreases with its Cr-content. It is shown that the Cr content in the Cr-substituted goethite increases gradiently with reaching the rust/steel interface. This increase in the Cr content and resultant aggregation of fine crystals lead a densely packed Cr-substituted goethite rust layers which provides higher protective ability for atmospheric corrosives. It is found that the Cr-substituted goethite possesses the cation selective ability at the vicinity of the rust/steel interface where the Cr content can be estimated approximately 5-10 mass %. Thus, the final protective rust layer of the Cr-substituted goethite impedes the penetration of aggressive corrosive anions such as Cl - and SO 4 2- , besides the physically prevention effect of its densely aggregated structure for corrosive penetration. It is found that Cr 2 (SO 4 ) 3 is effective for obtaining the final protective rust layer in a short period. SO 4 2 accelerates rust formation and Cr 3- substitutes goethite crystal lattice point at the initial stage of corrosion; resultantly the rust layer formed suppresses dissolution of the steel even in the severe environment. (Author)

  19. Pyrolysis-catalysis of waste plastic using a nickel-stainless-steel mesh catalyst for high-value carbon products.

    Science.gov (United States)

    Zhang, Yeshui; Nahil, Mohamad A; Wu, Chunfei; Williams, Paul T

    2017-11-01

    A stainless-steel mesh loaded with nickel catalyst was produced and used for the pyrolysis-catalysis of waste high-density polyethylene with the aim of producing high-value carbon products, including carbon nanotubes (CNTs). The catalysis temperature and plastic-to-catalyst ratio were investigated to determine the influence on the formation of different types of carbon deposited on the nickel-stainless-steel mesh catalyst. Increasing temperature from 700 to 900°C resulted in an increase in the carbon deposited on the nickel-loaded stainless-steel mesh catalyst from 32.5 to 38.0 wt%. The increase in sample-to-catalyst ratio reduced the amount of carbon deposited on the mesh catalyst in terms of g carbon g -1 plastic. The carbons were found to be largely composed of filamentous carbons, with negligible disordered (amorphous) carbons. Transmission electron microscopy analysis of the filamentous carbons revealed them to be composed of a large proportion (estimated at ∼40%) multi-walled carbon nanotubes (MWCNTs). The optimum process conditions for CNT production, in terms of yield and graphitic nature, determined by Raman spectroscopy, was catalysis temperature of 800°C and plastic-to-catalyst ratio of 1:2, where a mass of 334 mg of filamentous/MWCNTs g -1 plastic was produced.

  20. Corrosion behavior of stainless steel in bio diesel production; Comportamento quanto a corrosao de acos inoxidaveis na producao do biodiesel

    Energy Technology Data Exchange (ETDEWEB)

    Miranda, E.F. de [ArcelorMittal Sao Paulo Servicos, SP (Brazil); Moreira, M.C.; Lebrao, S.M.G. [Centro Universitario do Instituto Maua de Tecnologia, Sao Paulo, SP (Brazil)], e-mail: susana.lebrao@maua.br

    2010-07-01

    Biodiesel has become more attractive due to the benefits to the environment, mainly because it is a renewable resource. However, the main barrier to biodiesel is it cost. One factor which is charged to marketing is the use of stainless steel throughout the production line, the most used is AISI 304. To evaluate more economical stainless steels, weight loss and stress corrosion tests were performed on samples of AISI 304 and 439 in methanol PS X30% sodium methylate solution, crude soybean oil, glycerol and biodiesel for about two hundred and fifty days. The mass loss was negligible, and there was complete absence of pitting and stress corrosion cracking in all media studied, showing that both alloys are suitable for the manufacture of such equipment. (author)

  1. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  2. Production of normalized steel plate through normalizing rolling; Producao de chapas grossas normalizadas diretamente do calor de laminacao

    Energy Technology Data Exchange (ETDEWEB)

    Gorni, Antonio Augusto; Cavalcanti, Celso Gomes; Reis, Jackson Soares de Souza; Silveira, Jose Herbert Dolabela da [Companhia Siderurgica Paulista (COSIPA), SP (Brazil)

    1997-12-31

    Normalized plates can be got directly from the rolling heat through the use of a normalizing rolling process. In such way, an additional step of the conventional process of production of normalized plates - the normalizing heat treatment - can be suppressed, reducing the manufacturing cost of the product and shortening its production time. This relatively new production route is being used in several steelworks all over the world for many years. This work describes the implementation trials of normalizing rolling at COSIPA`s plate mill, using an alternative process of controlled rolling called recrystallization controlled rolling. The results got with new technique were successful, as it was able to produce plates with properties very similar to the conventionally normalized material, attending the requirements of the DIN 17100 RR 52-3N standard. This is one of many standards that permit the use of this new route of normalized steel plate production. (author) 14 refs., 8 figs., 2 tabs.

  3. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel.

    Science.gov (United States)

    Haase, Christian; Bültmann, Jan; Hof, Jan; Ziegler, Stephan; Bremen, Sebastian; Hinke, Christian; Schwedt, Alexander; Prahl, Ulrich; Bleck, Wolfgang

    2017-01-11

    Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM) is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP) steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM). In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α'-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  4. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel

    Directory of Open Access Journals (Sweden)

    Christian Haase

    2017-01-01

    Full Text Available Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM. In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α’-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  5. Corrosion behavior and characteristics of the product film of API X100 steel in acidic simulated soil solution

    Science.gov (United States)

    Du, Cui-wei; Zhao, Tian-liang; Liu, Zhi-yong; Li, Xiao-gang; Zhang, Da-wei

    2016-02-01

    The short-term corrosion behavior of API X100 steel in an acidic simulated soil was investigated by electrochemical measurements and soaking experiments, followed by corrosion morphology observations and X-ray photoelectron spectroscopy analyses. The results show that X100 steel exhibits an obvious pitting susceptibility in an acidic soil environment. Pits nucleate after approximately 10 h of immersion. Along with the nucleation and growth of the pits, the charge-transfer resistance and open-circuit potential first increase sharply, then decrease slowly, and eventually reach a steady state. The maxima of the charge-transfer resistance and open-circuit potential are attained at approximately 10 h. The evolution of the electrochemical process is confirmed by the analysis of the product film. The product film exhibits a porous and loose structure and could not protect the substrate well. The product film is primarily composed of ferrous carbonate and ferrous hydroxide (Fe(OH)2). The concentration of Fe(OH)2 in the product film increases from the inside to the outside layer.

  6. Insight into the product film formed on Ni-advanced weathering steel in a tropical marine atmosphere

    Science.gov (United States)

    Wu, Wei; Cheng, Xuequn; Hou, Huaxing; Liu, Bo; Li, Xiaogang

    2018-04-01

    The product film formed on Ni-advanced weathering steel in a tropical marine environment was investigated in detail through outdoor exposure by using diverse surface analysis techniques combined with electrochemical impedance spectroscopy and scanning kelvin probe measurements. The results showed that the product film was mainly composed of nanophasic goethite in the inner layer and maghemite, akaganeite, and hematite in the outer layer. Moreover, the resistance to atmospheric corrosion gradually increased from the outermost product film to the innermost film. Ni was significantly enriched in the inner layer in the form of the spinel phase NiFe2O4, which transformed lepidocrocite to fine-grained goethite, withstood the invasion of chloridion, and improved the corrosion potential of the product film in a tropical marine atmosphere.

  7. Carbonation of steel slag for CO2 sequestration: Leaching of products and reaction mechanisms

    NARCIS (Netherlands)

    Huijgen, W.J.J.; Comans, R.N.J.

    2006-01-01

    Carbonation of industrial alkaline residues can be used as a CO2 sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of

  8. 77 FR 66078 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine...

    Science.gov (United States)

    2012-11-01

    ... Ukraine; Institution of Five-Year Reviews Concerning the Countervailing Duty Orders on Hot-Rolled Steel... China, India, Indonesia, Taiwan, Thailand, and Ukraine AGENCY: United States International Trade..., Thailand, and Ukraine would be likely to lead to continuation or recurrence of material injury. Pursuant to...

  9. 78 FR 24435 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine

    Science.gov (United States)

    2013-04-25

    ... Ukraine Scheduling of full five-year reviews concerning the countervailing duty orders on hot-rolled steel... China, India, Indonesia, Taiwan, Thailand, and Ukraine. AGENCY: United States International Trade..., India, Indonesia, Taiwan, Thailand, and Ukraine would be likely to lead to continuation or recurrence of...

  10. High silicon steel production through hot-dipping in Al-Si-alloy and diffusion annealing

    International Nuclear Information System (INIS)

    Ros-Yanez, T.; Houbaert, Y.; Schneeweis, O.; Asensio-Lozano, J.; Prado-Garcia, M.

    2000-01-01

    It is difficult to process steel sheet with a high Si content (>3,5%Si), mainly because of its brittleness and the appearance of cracks during rolling and oxidation. However, there is a market for this steel in electrical applications because of the favourable influence of Si on magnetostriction and electrical resistivity. As an alternative process, 3% Si-steel substrates were coated with hypereutectic Al-Si-alloys in a hot-dip simulator using different preheating and dipping times. The obtained layers were characterised by SEM and EDS analysis. Diffusion annealing experiments were performed to obtain sufficient amount of Si in the steel. It was observed that: Intermetallic phases appear in the coating layers as according to the ternary Fe-Si-Al diagram. With a double dipping primary silicon crystals are formed in the surface layer. the ordered DO 3 structure is present if the dipping and/or diffusion time is long enough. Homogeneous silicon gradients in the whole substrate thickness have not yet been achieved. Theoretic calculations show that Si-gradient, also have beneficial effects on magnetic behaviour. (Author) 17 refs

  11. Production and qualification for fusion applications, a steel of low activity ferritic-martensitic ASTURFER; Produccion y cualificacion, para aplicaciones de fusion, de un acero de baja actividad ferritico-martensitico, ASTURFER

    Energy Technology Data Exchange (ETDEWEB)

    Moran, A.; Belzunce, J.; Artimez, J. M.

    2011-07-01

    This article details the work carried out in the design and development pilot plant scale of a steel ferritic-martensitic of reduced activity, Asturfer, with a chemical composition and metallurgical properties similar to steel Eurofer. We describe the different stages of steel production and the results of the characterizations made in the context of an extensive test program.

  12. Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

    Science.gov (United States)

    Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

    2013-11-01

    The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite - Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

  13. Development for the production of low phosphorus steel in operations at Arcelor Mittal Tubarão

    Directory of Open Access Journals (Sweden)

    Luiz-Corrêa, W.

    2013-04-01

    Full Text Available The growing demand to produce steel with lower phosphorus (P content happens in tandem with the increase in the content of this element in the ores used in the production of pig iron, leading to a constant evolution in the process of steel dephosphorization in BOF converters. Arcelor Mittal Tubarão (AMT, located in the municipality of Serra, Brazil, currently produces 5 million t of steel, but has an installed capacity of 7.5 million. This work aims at showing the development carried out in the dephosphorization of silicon-aluminium killed steel produced in the Arcelor Mittal Tubarão converters. The analysis of process variables such as flux addition, oxygen lance position and temperature at the end of blow are based on classical phosphorus partition models. The results compare phosphorus values in liquid steel before and after modifications in the variables and the refractory wear caused by the new procedures applied to AMT steelmaking converters.Con la creciente demanda de aceros cada vez más bajos en fósforo (P, junto con el constante aumento en el contenido de este elemento en el mineral utilizado para producir arrabio, es necesario un proceso en constante evolución para la eliminación de fósforo del acero en los convertidores BOF. Este artículo tiene como objetivo mostrar el desarrollo para reducir el nivel de fósforo en el acero desoxidado con aluminio y silicio producido en los convertidores de Arcelor Mittal Tubarão (AMT, empresa ubicada en el municipio de Serra, Brasil. Este complejo produce 5 millones de toneladas pero tiene una capacidad instalada de 7,5 millones. El análisis de las variables del proceso tales como adición de fundentes, temperatura y el patrón de soplado, se basó en los modelos clásicos de la partición de fósforo. Los resultados presentados comparan los valores de fósforo obtenidos en el acero líquido antes y después de los cambios realizados, y analiza el desgaste de refractarios en los

  14. Moessbauer spectroscopy and FTIR spectroscopy of corrosion products obtained beneath mild steel coated with different phosphate primers

    International Nuclear Information System (INIS)

    Ramesh Kumar, A.V.; Nigam, R.K.; Monga, S.S.; Srivastava, A.K.

    1999-01-01

    In the present study corrosion products obtained on mild steel beneath coating of five different alkyd base phosphate primers (i) zinc phosphate (ii) manganese phosphate (iii) calcium phosphate (iv) barium phosphate and (v) aluminium phosphate and exposed under; (i) immersed conditions in 3% NaCl and (ii) salt spray by 3% NaCl for one month have been discussed. The Moessbauer and FTIR spectroscopic analysis show the corrosion products mainly consist of γ-FeOOH, β-FeOOH and δ-FeOOH. However, under salt spray conditions the downward bend in Moessbauer spectra may be due to FeO x (OH) 3-2x which is generally precipitated as a precursor for α-FeOOH under alternate wet and dry conditions. The ferrous/ferric phosphate was absent under immersed conditions, however, the asymmetry of central doublet of Moessbauer spectrum under salt sprayed condition could be due to ferric hydrogen phosphate. (author)

  15. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

  16. Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

    International Nuclear Information System (INIS)

    Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

    2013-01-01

    Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible

  17. Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

    Energy Technology Data Exchange (ETDEWEB)

    Stoulil, J., E-mail: jan.stoulil@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Kaňok, J.; Kouřil, M. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Parschová, H. [Department of Power Engineering, Institute of Chemical Technology, Prague (Czech Republic); Novák, P. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic)

    2013-11-15

    Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

  18. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    The corrosion of mild steel immersed at various depths (0-100 m) from three stations of the Arabian Sea was investigated. The corrosion of mild steel decreased with increasing immersion depth. Significant positive relationships were observed between...

  19. The Effect of Safety Costs on Productivity and Quality: A Case Study of Five Steel Companies in Ahvaz

    Directory of Open Access Journals (Sweden)

    Gholamabbas Shirali

    2016-10-01

    Full Text Available Background The implementation of a safety program is one of the most effective factors in increasing productivity. A look to safety from the perspective of efficiency can indicate necessary investment in safety for all, especially the managers of companies. Objectives The aim of this study was to evaluate the effect of safety costs on some indicators of productivity and quality in industrial companies. Methods This study was a retrospective analysis and was implemented in five steel companies in Ahvaz. The data relating to the safety costs such as staffing costs and total safety costs, and productivity and quality indicators were collected in five years. This information and data were collected according to statistics from documents and archives of safety, accounting, and production sectors of companies. Costs as well as numbers and figures of variables were expressed in the form of per capita and percentage to make the data comparable. Linear and generalized regression models and Wald Chi-Square test were used by the SPSS 22 software to determine the relationships between them. Results Safety costs such as capita labor safety costs and capita total safety costs or percentage safety labor costs to labor costs, showed a significant positive effect on labor productivity, labor competitiveness, total factor productivity, quality index and production rates (in some cases, P = 0.001. Conclusions The total safety cost and safety labor compensation generally, regardless of the nature and quality of the safety management system, can impact productivity, quality and quantity of production in addition to other factors of production. Surely if safety programs are targeted and codified, the effect of the investment will be doubled.

  20. Possibilities for increasing the purity of steel in production using secondary-metallurgy equipment: Možnosti povečanja čistosti jekla pri proizvodnji z uporabo opreme za sekundarno metalurgijo:

    OpenAIRE

    Čamek, Libor; Korbáš, Martin; Raclavský, Milan

    2014-01-01

    The possibilities for increasing the purity of steel during the production of the liquid phase using secondary metallurgy mainly relate to affecting the number of emerging occlusions, their size, morphology and chemical composition. The metallographic purity of steel during production in an electric-arc furnace (EAF), in a ladle furnace (LF) and during processing with VD caisson technology was assessed. The steel samples were processed by means of an electron microscope and were simultaneousl...

  1. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  2. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ... bearing steels, as defined in the HTSUS. Tool steels, as defined in the HTSUS. Silico-manganese (as defined in the HTSUS) or silicon electrical steel with a silicon level exceeding 2.25 percent. ASTM... stated, consistent with the refinement to the Department's assessment practice in non-market economy...

  3. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... bearing steels, as defined in the HTSUS. Tool steels, as defined in the HTSUS. Silico-manganese (as defined in the HTSUS) or silicon electrical steel with a silicon level exceeding 2.25 percent. ASTM... reviewable transactions during the POR. In addition, consistent with the Department's refinement to its...

  4. Estimation of calcium, magnesium, cadmium, and lead in biological samples from paralyzed quality control and production steel mill workers.

    Science.gov (United States)

    Afridi, Hassan Imran; Talpur, Farah Naz; Kazi, Tasneem Gul; Kazi, Naveed; Arain, Sadaf Sadia; Shah, Faheem

    2015-06-01

    The determination of trace and toxic metals in the biological samples of human beings is an important clinical screening procedure. The aim of the present study was to compare the level of essential trace and toxic elements cadmium (Cd), calcium (Ca), lead (Pb), and magnesium (Mg) in biological samples (whole blood, urine, and scalp hair) of male paralyzed production (PPW) and quality control workers (PQW) of a steel mill, age ranged (35-55 years). For comparison purposes, healthy age-matched exposed referent subjects (EC), working in steel mill and control subjects (NEC), who were not working in industries and lived far away from the industrial areas, were selected as control subjects. The concentrations of electrolytes and toxic elements in biological samples were measured by atomic absorption spectrometry after microwave-assisted acid digestion. The validity and accuracy of the methodology were checked using certified reference materials. The results of this study showed that the mean values of Cd and Pb were significantly higher in scalp hair, blood, and urine samples of PPW and PQW as compared to NEC and EC (p urine samples of PPW and PQW. The results show the need for immediate improvements in workplace, ventilation, and industrial hygiene practices.

  5. Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

    Science.gov (United States)

    Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

    2017-12-01

    Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

  6. Influence of dissolved oxygen, dissolved hydrogen and surface film on the corrosion products release from stainless steel in high purity water at room temperature

    International Nuclear Information System (INIS)

    Iwahori, Toru; Kato, Shunji; Wada, Kunihisa; Kanbe, Hiromi; Mizuno, Takayuki

    1983-01-01

    The influence of dissolved oxygen, dissolved hydrogen and surface film on corrosion products release from SUS 304 stainless steel was studied in high purity water at room temperature. The determination of corrosion products released was performed by using millipore filter (0.45μm), cation-exchange resins and anion-exchange resins. The selective release of Fe component from stainless steel occurred in deoxygenated water containing saturated hydrogen or below 120 ppb oxygen, while the selective release of Co and Ni occurred in oxygenated water containing above 8 ppm oxygen. In the case of preautoclaved stainless steel coated with R 3 O 4 (spinel type oxides) film, the selective release of Co and Ni occurred in any high purity water, regardless of dissolved oxygen or dissolved hydrogen. Similar selective dissolution of Co from cobalt ferrite occurred in any high purity water, regardless of dissolved oxygen or dissolved hydrogen. Relation between corrosion potential and release was discussed. (author)

  7. Basic mechanical properties of layered steels

    OpenAIRE

    Michal Černý; Josef Filípek; Pavel Mazal; Petr Dostál

    2013-01-01

    This article deals with identifying attributes of layered steel materials (damask steel) with the help of mechanical tests. Experimentally verify basic mechanical properties of layered steel and subsequently assessed it in comparison with the values obtained for the classic steel materials. In conclusion, there are listed the possibilities of using multilayer steel materials in technical practice, depending on the economics of production.The damask steel was prepared by forge welding from a p...

  8. High-temperature internal nitriding of heavy-section steel products

    Science.gov (United States)

    Khatkevich, V.; Nikulin, S.; Rogachev, S.; Sergeychev, A.

    2017-07-01

    A method for the internal nitriding of 0.08C-17Cr-0.5Ti corrosion-resistant steel sheets more than 2.5 mm thick has been suggested. The procedure includes the high-temperature nitriding of thin sheets, their hot pressing, and annealings. After such a treatment, the microhardness magnitude demonstrates the uniform distribution across the sheet section and reaches 280 HV. The formed structure of the material is characterized by a grain size of 0.5 µm and the presence of chromium-nitride particle precipitates. Compression tests showed that the prepared samples are deformed as a monolithic material; no cracks and laminations are formed on the surface.

  9. Microstructural research on hot strips of low carbon steel produced by a compact strip production line under different thermal histories

    International Nuclear Information System (INIS)

    Yu Hao; Chen Qixiang; Kang Yonglin; Sun Yi

    2005-01-01

    Coupons with the same composition and thickness (4.0 mm nominal gauge) obtained from hot strips of low carbon steel underwent a series of investigations to analyze the microstructural characteristics and mechanisms responsible for their differences in mechanical properties. Two different industrial technologies were adopted, although the strips used in this research were produced on the same Compact Strip Production (CSP) line. One of the strips was produced with a routine γ→α CSP thermal history, but the other with a γ→α→γ* conventional thermal history. The only difference between them was that one technology had a α→γ* thermal history. Different specimens of both types of strips were prepared for metallographic observation, tensile tests, electron back-scattered diffraction tests and positron annihilation technique tests. Experimental results showed that the differences in mechanical properties could be ascribed to dissimilarities not only in the grain size and textural components but also in dislocation density

  10. Final Report: No{sub x} Emissions from By Product Fuel Combustion in Steel Making, September 15, 1996 - October 15, 1999

    Energy Technology Data Exchange (ETDEWEB)

    Pershing, David W.; Lighty, JoAnn S.; Eddings, Eric G.; Cacciatore, David A.

    1999-01-28

    Exhaust gases from the primary operations in the steel making process are almost exclusively utilized as supplemental fuels within the steel plant. These by-product fuels include blast furnace gas (BFG) and coke oven gas (COG) which contain mixtures of H{sub 2}, CO, CH{sub 4} and trace amounts of some heavier hydrocarbons and the impurities NH{sub 3} and HCN. These fuels are burned alone or in combination with natural gas to fire the coke ovens, blast furnace stoves utility boilers and metal working furnaces. The utilization of these by-product fuels reduces the waste gas emissions at the steel mill and reduces the requirements for outside fuel sources. However, as with primary fuel sources, the combustion of these by-product fuel blends does produce hazardous pollutants, in particular nitrogen oxides, and because these are atypical fuel blends of varying composition, the pollutant formation is not well understood. The objective of this research was to develop an understanding of the mechanisms controlling NO{sub x} formation from the combustion of by-product fuels from the steel industry and investigate control and design options to minimize emissions. The minimization strategies investigated were constrained by limits on CO and hydrocarbon emissions, both of which increased under fuel-rich combustion scenarios that resulted in reduced NO{sub x} emissions. Also, the minimization strategies were constrained by the need for reasonable heat generation rates in the furnaces that employ these by-product fuels, so that product steel quality is not adversely affected.

  11. The Influence of Vanadium Microalloying on the Production of Thin Slab Casting and Direct Rolled Steel Strip

    Science.gov (United States)

    Li, Yu; Milbourn, David

    Vanadium microalloying is highly effective in high strength strip steels produced by thin slab casting and direct rolled process. Because of the high solubility of V(C,N) in austenite, vanadium is likely to remain in solution during casting, equalisation and rolling. Vanadium microalloyed steels have better hot ductility and are less prone to transverse cracking than niobium containing steels. Despite a coarse as-cast austenite grain size before rolling, significant grain refinement can be achieved in vanadium microalloyed steels by repeated recrystallization during rolling, resulting in a fine uniform ferrite microstructure in final strip. Almost all vanadium present in microalloyed steels is available to precipitate in ferrite as very fine particles, contributing to precipitation strengthening. Vanadium microalloyed steels show less sensitivity to rolling process variables and exhibit excellent combination of strength and toughness.

  12. Fate of corrosion products released from stainless steel in marine sediments and seawater. Part 4: Hatteras abyssal red clay

    International Nuclear Information System (INIS)

    Schmidt, R.L.

    1982-07-01

    A study in which neutron-activated 347 stainless steel was exposed to surficial sediment from a site in the Hatteras Abyssal Plain of the Northwest Atlantic Ocean is described. This sediment consists of approx. 20% CaCO 3 , which could lead to the formation of calcareous scale on the metal surface and reduce the corrosion rate. The distribution of indigenous metals among different chemical fractions shows that extractable Cr, Mn, Fe, Co, and Zn were associated with amorphous Mn and Fe oxides. Most of the remaining extractable Cr, and about a third of the extractable Cu appear to have been weakly complexed. Major fractions (25 to 36%) of extractable Mn, Co and Ni were present as adsorbed cations. Organic complexation appears to account for a large amount of extractable Fe, Ni, Cu and Zn. Neutron-activated 347 stainless steel specimens were exposed to sediment slurry under aerobic and non-oxygenated conditions for a period of 94 days. The redox potential measurements for air-sparged and N 2 , CO 2 -sparged sediment slurries were +410 and +60 mv, respectively. The presence of 0 2 produced increased amounts of corrosion products. Chemical extraction showed that relatively labile substances constituted about 84% of the 60 Co activity released in aerated sediment. Relatively labile substances constitute about 82% of the total 60 Co activity released under non-oxygenated conditions. A large fraction of 60 Co which was in the soluble or easily dissolved forms under non-oxygenated conditions appears to have been more strongly adsorbed to the sediment under aerated conditions

  13. Fate of corrosion products released from stainless steel in marine sediments and seawater. Part 4: Hatteras abyssal red clay

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, R.L.

    1982-07-01

    A study in which neutron-activated 347 stainless steel was exposed to surficial sediment from a site in the Hatteras Abyssal Plain of the Northwest Atlantic Ocean is described. This sediment consists of approx. 20% CaCO/sub 3/, which could lead to the formation of calcareous scale on the metal surface and reduce the corrosion rate. The distribution of indigenous metals among different chemical fractions shows that extractable Cr, Mn, Fe, Co, and Zn were associated with amorphous Mn and Fe oxides. Most of the remaining extractable Cr, and about a third of the extractable Cu appear to have been weakly complexed. Major fractions (25 to 36%) of extractable Mn, Co and Ni were present as adsorbed cations. Organic complexation appears to account for a large amount of extractable Fe, Ni, Cu and Zn. Neutron-activated 347 stainless steel specimens were exposed to sediment slurry under aerobic and non-oxygenated conditions for a period of 94 days. The redox potential measurements for air-sparged and N/sub 2/, CO/sub 2/-sparged sediment slurries were +410 and +60 mv, respectively. The presence of 0/sub 2/ produced increased amounts of corrosion products. Chemical extraction showed that relatively labile substances constituted about 84% of the /sup 60/Co activity released in aerated sediment. Relatively labile substances constitute about 82% of the total /sup 60/Co activity released under non-oxygenated conditions. A large fraction of /sup 60/Co which was in the soluble or easily dissolved forms under non-oxygenated conditions appears to have been more strongly adsorbed to the sediment under aerated conditions.

  14. Influence of quantity of non-martensite products of transformation on resistance to fracture of improving structural steel

    International Nuclear Information System (INIS)

    Gulyaev, A.P.; Golovanenko, Yu.S.; Zikeev, V.N.

    1978-01-01

    18KhNMFA, low-carbon, alloyed steel and 42KhMFA medium-carbon, alloyed steel have been examined. For the purpose of obtaining different structures in hardening the steel, different cooling rates, different temperatures and isothermal holding times are applied. The following has been shown: on tempering to the same hardness (HV 300), the presence of non-martensite structures in hardened state does not practically influence the standard mechanical properties of steel (sigmasub(B), sigmasub(0.2), delta, PSI). The resistance of steel to the brittle failure is enhanced by the uniform, fine-disperse distribution of the carbide phase in the structure of lower bainite (up to 80 % bainite in martensite for 42KhMF steel to be improved), as well as strongly fragmented packages of rack martensite-bainite (up to 50 % lower bainite in martensite of 18KhNMFA steel). The formation of the upper bainite in the structure of the hardened steels 18KhNMFA and 42KhMF results on tempering in the formation of coarse, non-uniform, branched carbide inclusions, and this, in its turn, leads to raising the cold-shortness threshold and to lowering the amount of work as required for propagation of a crack. The presence of ferritic-pearlitic structures in the structural steels hardened to martensite and bainite results in reducing the resistance of steel to the brittle failure; the presence of every 10 % ferritic-pearlitic component in martensite of the structural steels 18KhNMFA and 42KhMFA to be thermally improved, raises T 50 by 8 deg and 20 deg C, respectively

  15. Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 1: Current Practice and Processing Fundamentals

    Science.gov (United States)

    Elliott, R.; Coley, K.; Mostaghel, S.; Barati, M.

    2018-02-01

    The increasing demand for high-performance steel alloys has led to development of transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP) alloys over the past three decades. These alloys offer exceptional combinations of high tensile strength and ductility. Thus, the mechanical behavior of these alloys has been a subject of significant work in recent years. However, the challenge of economically providing Mn in the quantity and purity required by these alloys has received considerably less attention. To enable commercial implementation of ultrahigh-Mn alloys, it is desirable to lower the high material costs associated with their production. Therefore, the present work reviews Mn processing routes in the context of the chemical requirements of these alloys. The aim of this review is to assess the current state of the art regarding reduction of manganese ores and provide a comprehensive reference for researchers working to mitigate material processing costs associated with Mn production. The review is presented in two parts: Part 1 introduces TRIP and TWIP alloys, current industrial practice, and pertinent thermodynamic fundamentals; Part 2 addresses available literature regarding reduction of Mn ores and oxides, and seeks to identify opportunities for future process development.

  16. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ...; Jinan Iron & Steel Co., Ltd.; Shanghai Baosteel International Economic & Trading Co., Ltd.; Shenzhen... Baosteel International Economic & Trading Co., Ltd., and Baoshan Iron & Steel Co., Ltd., (collectively... placed on the record.\\18\\ \\16\\ See also Statement of Administrative Action accompanying the Uruguay Round...

  17. 77 FR 25404 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Antidumping Duty...

    Science.gov (United States)

    2012-04-30

    ... Industries Limited (``Ispat''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata''). Pursuant to... initiating the administrative review of Essar, Ispat, JSW, and Tata. See Initiation of Antidumping and..., 7, 14, and 15, 2012, JSW, Tata, Essar, and Ispat, respectively, submitted letters informing the...

  18. 75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

    Science.gov (United States)

    2010-01-08

    ... (``Essar''), Ispat Industries Limited (``Ispat''), JSW Steel Limited (``JSW''), and Tata Steel Limited (``Tata''). The period of review (``POR'') covers December 1, 2007, through November 30, 2008. We... available (``AFA'') with respect to Essar's sales. We also preliminarily determine that Ispat, JSW and Tata...

  19. An investigation of air emission levels from distinct iron and steel production processes with the adoption of pollution control and pollution prevention alternatives

    International Nuclear Information System (INIS)

    Costa, M.M.; Schaeffer, R.

    1999-01-01

    This paper aims to investigate environmental aspects from different iron and steel production processes. A methodology based on material flows is developed in order to verify some air emission levels attained by Pollution Control and Pollution Prevention alternatives. The data basis for modeling energy and materials flows in iron and steel production is obtained from a literature review on different technological processes, energy and materials consumption and pollutant releases to the environmental Modeling combines both process analysis and input-output techniques to simulate the different iron and steel production routes and to estimate the resulting total atmospheric pollution releases based on air emission factors for several pollutants by each production step. Processes examined include: (1) Conventional Integrated (100% ore-based and partly scrap-based); (2) Mini-mill with EAF (100% scrap-based and partly DRI-based); and (3) New Integrated based on the COREX smelting reduction process. Among the alternatives considered for air emissions reductions are those related to Pollution Control (mainly gas cleaning systems) and to Pollution Prevention (change/reduction in input materials, operational procedures and housekeeping improvements, on-site recycling and technology innovations and modifications). Results indicate higher air pollution intensity for the Conventional Integrated Route over the Mini-mill with EAF and COREX smelting reduction processes, though pointing out that final figures are strongly affected by the systems' boundaries and the different air emission levels of each production step

  20. Evaluation of stainless steel cathodes and a bicarbonate buffer for hydrogen production in microbial electrolysis cells using a new method for measuring gas production

    KAUST Repository

    Ambler, Jack R.

    2011-01-01

    Microbial electrolysis cells (MECs) are often examined for hydrogen production using non-sustainable phosphate buffered solutions (PBS), although carbonate buffers have been shown to work in other bioelectrochemical systems with a platinum (Pt) catalyst. Stainless steel (SS) has been shown to be an effective catalyst for hydrogen evolution in MECs, but it has not been tested with carbonate buffers. We evaluated the combined using of SS cathodes and a bicarbonate buffer (BBS) at the applied voltages of 0.5, 0.7 and 0.9 V using a new inexpensive method for measuring gas production called the gas bag method (GBM). This method achieved an average error of only 5.0% based on adding known volumes of gas to the bag. Using the GBM, hydrogen production with SS and a BBS was 26.6 ± 1.8 mL which compared well to 26.4 ± 2.8 mL using Pt and BBS, and 26.8 ± 2.5 mL with a Pt cathode and PBS. Electrical energy efficiency was highest with a SS cathode and BBS at 159 ± 17%, compared to 126 ± 14% for the Pt cathode and BBS, and 134 ± 17% for a Pt cathode and PBS. The main disadvantage of the SS was a lower gas production rate of 1.1 ± 0.3 m3 H2-m-3 d-1 with BBS and 1.2 ± 0.3 m3 H2-m-3 d -1 with PBS, compared to 1.7 ± 0.4 m3 H 2-m-3 d-1 with Pt and PBS. These results show that the GBM is an effective new method for measuring gas production of anaerobic gas production processes, and that SS and bicarbonate buffers can be used to effectively produce hydrogen in MECs. © 2010 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.

  1. Mechanical properties of layers of corrosion products at steel / concrete interface

    International Nuclear Information System (INIS)

    Dehoux, Anita

    2012-01-01

    To take account of the development of corrosion products layers in residual lifetime calculations of reinforced concrete structures requires a good knowledge of the mechanical properties of these products. Our study aims to determine the mechanical properties of layers of corrosion products. The approach consists of an identification of the microstructure properties complemented by homogenization calculations to calculate a mesoscopic behavior in linear elasticity of layers of corrosion products. The study includes a series of experimental campaigns at the microscopic scale. Vickers micro indentation tests analyzed by a Gaussian mixture model approach allowed the acquisition of hardness and elastic moduli at the microscale. An identification of the microstructure products is performed by Raman microspectrometry. The microstructure's characterization brings valuable information for homogenization calculations. The first approach has consisted of calculations of random media homogenization by self-consistent and generalized self-consistent schemes. In the second approach, effective modulus calculations were performed using numerical microstructures resulting from 2D images taken with an optical microscope. The corpus is composed of samples of different ages and origins, their microstructures were compared. (author) [fr

  2. Fate of corrosion products released from stainless steel in marine sediments and seawater. Part 2. Sequim Bay clayey silt

    International Nuclear Information System (INIS)

    Schmidt, R.L.

    1982-04-01

    This report describes laboratory experiments in which neutron-activated 347 stainless steel specimens were exposed to clayey silt from Sequim Bay, Washington. The properties and trace metal geochemistry of the sediment and the amounts of corrosion products that were released under oxic and reduced conditions and their distribution among different chemical fractions of the sediment are discussed. The distributions of Cr, Mn, Fe, Ni and Cu among different chemical forms in the Sequim Bay sediment show that DTPA removed <10% of extractable Cr, Fe and Mn, approx. 20% of extractable Ni and approx. 30% of extractable Cu. The inorganic fraction (material soluble in 2.5% acetic acid) accounted for approx. 30% of total extractable Mn and approx. 10% or less of Cr, Fe, Ni and Cu. Major portions of Cr and Cu, and a large amount of Fe were in the organic fraction. Extractable Mn, Fe and Ni were associated with hydrous oxides likely as coatings on the mineral substrate of the sediment. No Co was detectable in any of the extracts

  3. Fuzzy chance constrained linear programming model for scrap charge optimization in steel production

    DEFF Research Database (Denmark)

    Rong, Aiying; Lahdelma, Risto

    2008-01-01

    the uncertainty based on fuzzy set theory and constrain the failure risk based on a possibility measure. Consequently, the scrap charge optimization problem is modeled as a fuzzy chance constrained linear programming problem. Since the constraints of the model mainly address the specification of the product......, the crisp equivalent of the fuzzy constraints should be less relaxed than that purely based on the concept of soft constraints. Based on the application context we adopt a strengthened version of soft constraints to interpret fuzzy constraints and form a crisp model with consistent and compact constraints...... for solution. Simulation results based on realistic data show that the failure risk can be managed by proper combination of aspiration levels and confidence factors for defining fuzzy numbers. There is a tradeoff between failure risk and material cost. The presented approach applies also for other scrap...

  4. Challenges in Special Steel Making

    Science.gov (United States)

    Balachandran, G.

    2018-02-01

    Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

  5. New technology for production of granular adding material with nanomodifying additives for steel arc welding

    Directory of Open Access Journals (Sweden)

    BOLDYREV Alexander Mikhaylovich

    2016-12-01

    Full Text Available The chemical analysis of metal seam showed that introduction of titanium dioxide with MCA intensifies transition of Al2O3 from slag into metal pool and provides double concentration of titanium in the seam compared to the one which appears in the interaction of bathtub with melted flux AH-47 without TiO2 additives. The presence of oxides of titanium and aluminium of endogenous origin in the melt leads to formation of refractory particles with the center of TiO2 and Al2O3 in it. These particles are the centers of crystallization in the tail part of the molten pool and they remain in seam metal in the form of evenly distributed fine nonmetallic inclusions, which have crystallographic affinity with a matrix (α-iron. That provides the fine-grained seam structure with the raised and stable strength characteristics. This article compares the existing and developed technologies for production of MCA. The granulometric analysis of the powder TiO2 has demonstrated that when MCA is processed in the planetary mill, particles of titanium dioxide are crushed to a nanodimensional order. It is shown that the preparation of MCA in high-energy planetary mill (due to double increase of durability in coupling of the modifier with granulate provides its stable structure, increases the cold resistance (20–25% and stability of strength characteristics along the length of welded seam. Metalgraphic researches determined that the fine-grained structure which linear size of grain is twice smaller than the one obtained in the old technology welding is formed in a seam. However the direct introduction of nanomodifiers in a molten pool through the flux or an electrode wire is not efficient because of their deactivation and high temperature in welding zone. Therefore it was offered to use modifiers in the mix with the cooling macroparticles in case of automatic welding of a bridge metalware under flux using metalchemical additive (MCA. The MCA consists of a chopped

  6. Use of blastfurnace slag, a by-product of the steel industry, for road construction purposes

    Energy Technology Data Exchange (ETDEWEB)

    Matinheikki, J. [Finnish National Road Administration, Oulu Region Oulu (Finland)

    2000-07-01

    The development of blast furnace slag sand stabilisation began in the middle of the 1980's. The objective was to develop a method to prevent the damage of the load-bearing layers top part (rock materials pulverisation). With cooperation of Rautaruukki Oy and SKI Company a method was developed which fulfills the given edge conditions. At the same time an environment friendly method was achieved which makes good use of industrial by-product, blast furnace slag. The new method clearly increase the lifetime of the structure. The use of blast furnace slag sand stabilisation expanded in 1991 when more powerful rotavators for stabilisation work were available. The compression strength of the stabilised material, soil cement, at the age of 90 days is 3,0 MPa. The bearing values at the age on one year have been from 700-800 MN/m{sup 2}. Another good property is its ability to reset if the stabilised structure is damaged (cracked). The method has been used mainly in the Northern Finland area, but nowadays the economic range of use is the whole country. (orig.)

  7. Distribution of arsenic on micro-interfaces in a kind of Cr, Nb and Ti microalloyed low carbon steel produced by a compact strip production process

    International Nuclear Information System (INIS)

    Zhu, Y.Z.; Li, J.C.; Liang, D.M.; Liu, P.

    2011-01-01

    Highlights: → We evaluate the effect of Ti, V and Nb on grain boundary segregation of arsenic in steel. → Arsenic segregates strongly on grain boundary at the base-metal/scale interface. → Arsenic segregates on subgrain boundaries in the hot rolled steel strip. - Abstract: Distribution of arsenic on micro-interfaces in the Cr, Nb and Ti microalloyed low carbon steel strip was investigated by SEM, TEM and EDS in a compact strip production (CSP) and a following reheating processes. It is discovered that, in the CSP processes, the arsenic content within grains at the half thickness of the strip was a little higher than that at the grain boundaries, which was attributed to a quicker occupying of vacancies by carbon, Nb and Ti atoms on grain boundaries. However, arsenic segregated strongly on grain boundaries at the interface between the base metal and the oxide scale, where it had a maximum arsenic content of 2.93 wt.%. The strongly segregation of arsenic on grain boundaries at the interface between the base metal and the oxide scale may lead to difficulties in the subsequent production galvanized sheet with the hot rolled CSP strip that contains arsenic. When the hot rolled strip (CSP) was reheated to 1100 deg. C, held for half an hour, arsenic segregated strongly on subgrain boundaries for the availability of more vacancies caused by the solid solution of alloy carbonitrides.

  8. The industrial ecology of steel

    Energy Technology Data Exchange (ETDEWEB)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  9. Best possible heat treatment of steel SA 336 F22 for the production of forged shells with heavy walls

    International Nuclear Information System (INIS)

    Badeau, J.P.; Poitrault, I.S.; De Badereau, A.; Blondeau, R.P.

    1986-01-01

    The manufacturing of thick-wall components, such as shells, for petrochemical reactors normally requires the 2.25Cr-1Mo(SA 336 F22) steel. This paper deals with: 1. Experienced difficulties in producing thick-wall forgings up to a thickness of 500 mm with standard 2.25Cr-1Mo steel. 2. The solutions offered by Le Creusot Heavy Forge. The studies discussed are: (1) the effect of the structure; (2) the effect of the chemical composition on hardenability and temper embrittlement in steel making; and (3) the effect of austenitization conditions. Some examples concerning industrial forgings are presented, among them: 1. The manufacturing of shells for the petrochemical industry. 2. A thick-wall shell from a 146-metric ton hollow ingot

  10. Importance of temperature, pH, and boric acid concentration on rates of hydrogen production from galvanized steel corrosion

    International Nuclear Information System (INIS)

    Loyola, V.M.

    1982-01-01

    One of the known sources of hydrogen gas within a nuclear plant containment building during a LOCA is the high temperature corrosion of galvanized steel yielding hydrogen gas. The importance of this source of hydrogen will vary depending on the severity of the accident. In an accident which resulted in core degradation, for example, the major source of hydrogen would probably be the metal-water reaction of the zircaloy cladding, and the corrosion of galvanized steel would then become a relatively minor source of hydrogen. However, in an accident in which core degradation is avoided or limited to minor damage, the corrosion of galvanized steel, and presumably of other materials as well, would then become a major contributor to the buildup of hydrogen within containment. The purpose of this paper is to present the overall effects of temperature, pH, and boric acid concentration on the rate of hydrogen generation over a broad range of each parameter

  11. Compresibility and sinterability of HCx PM steel diluted with stainless steels

    OpenAIRE

    Gordo, Elena; Khattab, Nermein Hamid; Ruiz-Navas, Elisa María

    2003-01-01

    HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W), to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results ca...

  12. Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

    International Nuclear Information System (INIS)

    Haidar, Y.; Astier, J.

    2009-01-01

    The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

  13. It was the demonstration of industrial steel production capacity ferritic-martensitic Spanish ASTURFER scale demand ITER

    International Nuclear Information System (INIS)

    Coto, R.; Serrano, M.; Moran, A.; Rodriguez, D.; Artimez, J. A.; Belzunce, J.; Sedano, L.

    2013-01-01

    Reduced Activation Ferritic-Martensitic (RAFM) structural steels are considered as candidate materials with notable possibilities to be incorporated to fusion reactor ITER, nowadays under construction, and future fusion reactor DEMO, involving a notable forecasting of supply materials, with a considerable limitation due to the few number of furnishes currently on the market. The manufacture at an industrial scale of the ASTURFER steel, developed at laboratory scale by ITMA Materials Technology and the Structural Materials Division of the Technology Division of CIEMAT would be a significant business opportunity for steelwork companies.

  14. Hydrothermal Valorization of Steel Slags—Part I: Coupled H{sub 2} Production and CO{sub 2} Mineral Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Crouzet, Camille [University Grenoble Alpes, University Savoie Mont Blanc, CNRS, IRD, IFSTTAR, ISTerre, Grenoble (France); LRCS and RS2E, CNRS-UMR7314, University Picardie Jules Verne, Amiens (France); Aix Marseille University, CNRS, Centrale Marseille, M2P2, Marseille (France); Brunet, Fabrice, E-mail: fabrice.brunet@univ-grenoble-alpes.fr; Montes-Hernandez, German [University Grenoble Alpes, University Savoie Mont Blanc, CNRS, IRD, IFSTTAR, ISTerre, Grenoble (France); Recham, Nadir [LRCS and RS2E, CNRS-UMR7314, University Picardie Jules Verne, Amiens (France); Findling, Nathaniel [University Grenoble Alpes, University Savoie Mont Blanc, CNRS, IRD, IFSTTAR, ISTerre, Grenoble (France); Ferrasse, Jean-Henry [Aix Marseille University, CNRS, Centrale Marseille, M2P2, Marseille (France); Goffé, Bruno [Aix-Marseille University, CNRS, IRD, Coll. de France, CEREGE, Aix-en-Provence (France)

    2017-10-30

    A new process route for the valorization of BOF steel slags combining H{sub 2} production and CO{sub 2} mineral sequestration is investigated at 300°C (HT) under hydrothermal conditions. A BOF steel slag stored several weeks outdoor on the production site was used as starting material. To serve as a reference, room temperature (RT) carbonation of the same BOF steel slag has been monitored with in situ Raman spectroscopy and by measuring pH and P{sub CO2} on a time-resolved basis. CO{sub 2} uptake under RT and HT are, respectively, 243 and 327 kg CO{sub 2}/t of fresh steel slag, which add up with the 63 kg of atmospheric CO{sub 2} per ton already uptaken by the starting steel slag on the storage site. The CO{sub 2} gained by the sample at HT is bounded to the carbonation of brownmillerite. H{sub 2} yield decreased by about 30% in comparison to the same experiment performed without added CO{sub 2}, due to sequestration of ferrous iron in a Mg-rich siderite phase. Ferric iron, initially present in brownmillerite, is partitioned between an Fe-rich clay mineral of saponite type and metastable hematite. Saponite is likely stabilized by the presence of Al, whereas hematite may represent a metastable product of brownmillerite carbonation. Mg-rich wüstite is involved in at least two competing reactions, i.e., oxidation into magnetite and carbonation into siderite. Results of both water-slag and water-CO{sub 2}-slag experiments after 72 h are consistent with a kinetics enhancement of the former reaction when a CO{sub 2} partial pressure imposes a pH between 5 and 6. Three possible valorization routes, (1) RT carbonation prior to hydrothermal oxidation, (2) RT carbonation after hydrothermal treatment, and (3) combined HT carbonation and oxidation are discussed in light of the present results and literature data.

  15. Electro-catalytic biodiesel production from canola oil in methanolic and ethanolic solutions with low cost stainless steel and hybrid ion-exchange resin grafted electrodes

    Science.gov (United States)

    Allioux, Francois-Marie; Holland, Brendan J.; Kong, Lingxue; Dumée, Ludovic F.

    2017-07-01

    Biodiesel is a growing alternative to petroleum fuels and is produced by the catalysed transesterification of fats in presence of an alcohol base. Transesterification processes using homogeneous catalysts are considered to be amongst the most efficient methods but rely on the feedstock quality and low water content in order to avoid undesirable saponification reactions. In this work, the electro-catalytic conversion of canola oil to biodiesel in a 1% aqueous methanolic and ethanolic reaction mixture was performed without the addition of external catalyst or co-solvent. An inexpensive stainless steel electrode and a hybrid stainless steel electrode coated with an ion-exchange resin catalyst were used as cathode materials while the anode was composed of a plain carbon paper. The cell voltages were varied from 10 to 40 V and the reaction temperature maintained at 20 or 40°C. The canola oil conversion rates were found to be superior at 40°C without saponification reactions for cell voltages below 30 V. The conversion rates were as high as 87% for the hybrid electrode and 81% for the plain stainless steel electrode. This work could inspire new process development for the conversion of high water content feedstock for the production of second-generation biodiesel.

  16. Study on the Control of Rare Earth Metals and Their Behaviors in the Industrial Practical Production of Q420q Structural Bridge Steel Plate

    Directory of Open Access Journals (Sweden)

    Rensheng Chu

    2018-04-01

    Full Text Available Rare earth (RE addition can refine and change the shape/distribution of inclusions in steel to improve its strength and toughness. In this paper, the control of RE, specifically Ce and La, and their behaviors in the practical industrial production of high-strength structural steel with 420 MPa yield strength were studied. In particular, the interactions between RE and Al, Nb, S, O were investigated, with the aim of improving the steel toughness and welding performance. The impact energy of the plate with RE is approximately 50 J higher than the regular plate without RE. The toughness of the plate from ladle furnace (LF refining with RE addition is better than the one from Ruhrstahl and Hereaeus (RH refining. The RE inclusions could induce the intragranular ferrite and refine the grain size to the preferred size. After welding at the heat input of 200 kJ/cm, the grain size at the heat affected zone was found to be the finest in the plate from the LF process with RE addition. Notably, the microstructure of ferrite was quasi-polygonal.

  17. Separation of Electrolytic Reduction Product from Stainless Steel Wire Mesh Cathode Basket via Salt Draining and Reuse of the Cathode Basket

    Directory of Open Access Journals (Sweden)

    Eun-Young Choi

    2017-01-01

    Full Text Available We demonstrated that the metallic product obtained after electrolytic reduction (also called oxide reduction (OR can be simply separated from a stainless steel wire mesh cathode basket only by using a salt drain. First, the OR run of a simulated oxide fuel (0.6 kg/batch was conducted in a molten Li2O–LiCl salt electrolyte at 650°C. The simulated oxide fuel of the porous cylindrical pellets was used as a cathode by loading a stainless steel wire mesh cathode basket. Platinum was employed as an anode. After the electrolysis, the residual salt of the cathode basket containing the reduction product was drained by placing it at gas phase above the molten salt using a holder. Then, at a room temperature, the complete separation of the reduction product from the cathode basket was achieved by inverting it without damaging or deforming the basket. Finally, the emptied cathode basket obtained after the separation was reused for the second OR run by loading a fresh simulated oxide fuel. We also succeeded in the separation of the metallic product from the reused cathode basket for the second OR run.

  18. 78 FR 16247 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea; Final Results of...

    Science.gov (United States)

    2013-03-14

    ... coated with plastics or other nonmetallic substances in addition to the metallic coating, in coils... oxides (tin-free steel), whether or not painted, varnished or coated with plastics or other nonmetallic... Harbor Usage Fees Comment 5: Date of Sale Comment 6: Comparison Market Gross Unit Price Variable II...

  19. 76 FR 15291 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2011-03-21

    ... Industries Co., Ltd. (Dongkuk); LG Hausys, Ltd. (Hausys); and Union Steel Manufacturing Co., Ltd. (Union).\\1... Respondents for Individual Review,'' dated December 7, 2009. As a result of our analysis of the comments... alloys, whether or not corrugated or painted, varnished or coated with plastics or other nonmetallic...

  20. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ..., 2011, Baosteel submitted comments on the CBP data. Baosteel claimed that it did not export subject... stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy (``HSLA... by the order, including: vacuum degassed fully stabilized; high strength low alloy; and the substrate...

  1. 76 FR 62039 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of 2009-2010 Antidumping...

    Science.gov (United States)

    2011-10-06

    ...''), and Tata Steel Limited (``Tata''). The period of review (``POR'') is December 1, 2009, through November 30, 2010. We determine that Ispat, JSW, and Tata had no entries of subject merchandise during the... review. Final Results of Review We continue to determine that Ispat, JSW, and Tata had no reviewable...

  2. 76 FR 42679 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-07-19

    ...''), and Tata Steel Limited (``Tata''). The period of review (``POR'') covers December 1, 2008, through November 30, 2009. We determine that Essar, Ispat, JSW, and Tata had no reviewable entries of subject... Department issued a supplemental questionnaire to Tata seeking clarifying information with respect to its...

  3. 76 FR 77775 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Science.gov (United States)

    2011-12-14

    ... Commerce. SUMMARY: On November 29, 2011, the Court of International Trade (CIT) issued an order in Tata...-00219, Order of Judgment By Stipulation of the Parties (November 29, 2011) (Tata) pertaining to the Department's agreement with Tata Steel Limited (Tata), setting the final countervailing rate for the period...

  4. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  5. Characterization of AISI 444 stainless steel corrosion products by neutron activation analysis; Caracterizacao de produtos de corrosao do aco inoxidavel AISI 444 pelo metodo de analise por ativacao com neutrons

    Energy Technology Data Exchange (ETDEWEB)

    Rogero, Sizue Ota; Saiki, Mitiko [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)]. E-mail: sorogero@ipen

    2005-07-01

    Stainless steels present distinct mechanical properties and resistance to corrosion depending on the composition of their alloys. Consequently the characterization of the chemical composition of stainless steel becomes of great interest, due to the narrow relation between the element contents and its mechanical properties. The element determination in corrosion product solutions is also of great interest as an investigation method of the corrosive process, allowing evaluating if selective dissolution of the material occurred. The objective of this study was to apply the method of neutron activation analysis (NAA) to identify the products of corrosion of AISI 444 steels which are ferritic ones used in of exhaustion systems and catalytic converters. The corrosion products in the extracts (cell culture medium where the steel samples were immersed during 10 days at 37 deg C) were analyzed. The same extracts were used in the assay of cytotoxicity by the neutral red uptake method. The obtained results indicated the release of the elements Co, Fe, Mo and Zn in concentrations that presented no toxicity. Despite the AISI 444 steel showed no cytotoxicity, this metal cannot be used as biomaterial since it is ferromagnetic and presents susceptibility to the localized corrosion. The results indicated the viability of using NAA technique in studies of corrosion of AISI 444 stainless steel due to its high sensitivity and the possibility of a multielemental analysis. (author)

  6. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  7. Inclusion control in high-performance steels

    International Nuclear Information System (INIS)

    Holappa, L.E.K.; Helle, A.S.

    1995-01-01

    Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

  8. SULA 2 - Energy-efficient steel and metal production. Yearbook 1996; SULA 2 - Perusmetallien energiataloudellinen valmistus. Vuosikirja 1996

    Energy Technology Data Exchange (ETDEWEB)

    Hakulin, H. [ed.

    1996-12-31

    The main objective of SULA 2 programme are (1) reduction of specific energy consumption, (2) reduction of harmful emissions and impact on the environment, (3) promoting technology export. Participants in the programme are the steel and base metal producers; Fundia wire, Imatra Steel Oy Ab, Outokumpu Oy and Rautaruukki Oy, as well as universities with laboratories for research on metal producing processes and their control such as Helsinki University of Technology, University of Oulu, Aabo Akademi and Tampere University of Technology. The programme consists of 32 research projects, of which 14 are applied technology. The total funding for 1995-1996 is 52,5 mill. FIM. Information on the research results is exchanged at the SULA-seminars arranged in 1994, 1996 and at the beginning of 1999. In connection with the seminars a yearbook will be published. The yearbook contains the reports of all the programme projects

  9. On the fundamentals of electrochemical corrosion of X65 steel in CO{sub 2}-containing formation water in the presence of acetic acid in petroleum production

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, G.A. [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada); Department of Materials Science and Engineering, China University of Petroleum-Beijing, Beijing 102249 (China); Cheng, Y.F. [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada)], E-mail: fcheng@ucalgary.ca

    2009-01-15

    Electrochemical corrosion behavior of X65 steel in CO{sub 2}-containing oilfield formation water in the presence of acetic acid (HAc) was investigated by various electrochemical measurements and analyses as well as thermodynamic calculations of ionic concentrations, reaction rate constants and equilibrium electrode potentials. A conceptual model was developed to illustrate corrosion processes of steel in oilfield formation water system. The anodic reactions of the steel contain a direct dissolution of Fe, Fe {yields} Fe{sup 2+} + 2e, and the formation of corrosion scale, FeCO{sub 3}, by Fe + HCO{sub 3}{sup -} {yields} FeCO{sub 3} + H{sup +} + 2e. The cathodic processes contain the reduction of H{sup +}, HCO{sub 3}{sup -}, H{sub 2}O and HAc, where reduction of HAc has the least negative equilibrium potential and thus dominates the cathodic process. With addition of HAc in the solution, both cathodic and anodic reaction rates increase remarkably. It is attributed to the fact that HAc inhibits or degrades the formation of protective scales due to the decrease of solution pH. Upon electrode rotation, the measured impedance decreases with the increase in HAc concentration. The FeCO{sub 3} scale will not form on electrode surface. When HAc concentration is less than 1000 ppm, the adsorbed intermediate product is not significant, resulting in generation of a low-frequency inductive loop in EIS plots. When HAc concentration is more than 3000 ppm, the adsorption of intermediate product is significant, generating overlapped capacitive semicircles in EIS measurements.

  10. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  11. 19 CFR 360.101 - Steel import licensing.

    Science.gov (United States)

    2010-04-01

    ... 19 Customs Duties 3 2010-04-01 2010-04-01 false Steel import licensing. 360.101 Section 360.101 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.101 Steel import licensing. (a) In general. (1) All imports of basic steel mill products are subject to the import licensing...

  12. Evaluation of the cross-sections of threshold reactions leading to the production of long-lived radionuclides during irradiation of steels by thermonuclear spectrum neutrons

    International Nuclear Information System (INIS)

    Blokhin, A.I.; Buleeva, N.N.; Manokhin, V.N.; Mikhajlyukova, M.V.; Nasyrova, S.M.; Skripova, M.V.

    2002-01-01

    The present paper analyses and evaluates the cross-sections of threshold reactions leading to the production of long-lived radionuclides during the irradiation, by thermonuclear spectrum neutrons, of steels containing V, Ti, Cr, Fe and Ni. On the basis of empirical systematics. a new evaluation of the (n,2n), (n,p), (n,np), (n,α) and (n,nα) excitation functions is made for all isotopes of V, Ti, Cr, Fe and Ni and for intermediate isotopes produced in the chain from irradiated isotopes up to production of the long-lived radionuclides 39 Ar, 42 Ar, 41 Ca, 53 Mn, 60 Fe, 60 Co, 59 Ni and 63 Ni. A comparison is made with the experimental and other evaluated data. (author)

  13. Evaluation of the cross-sections of threshold reactions leading to the production of long-lived radionuclides during irradiation of steels by thermonuclear spectrum neutrons

    CERN Document Server

    Blokhin, A I; Manokhin, V N; Mikhajlyukova, M V; Nasyrova, S M; Skripova, M V

    2001-01-01

    The present paper analyses and evaluates the cross-sections of threshold reactions leading to the production of long-lived radionuclides during the irradiation, by thermonuclear spectrum neutrons, of steels containing V, Ti, Cr, Fe and Ni. On the basis of empirical systematics. a new evaluation of the (n,2n), (n,p), (n,np), (n,alpha) and (n,n alpha) excitation functions is made for all isotopes of V, Ti, Cr, Fe and Ni and for intermediate isotopes produced in the chain from irradiated isotopes up to production of the long-lived radionuclides sup 3 sup 9 Ar, sup 4 sup 2 Ar, sup 4 sup 1 Ca, sup 5 sup 3 Mn, sup 6 sup 0 Fe, sup 6 sup 0 Co, sup 5 sup 9 Ni and sup 6 sup 3 Ni. A comparison is made with the experimental and other evaluated data.

  14. Development of production technology and investigation of quality for forged-welded turbine rotors of steel 25Kh2NVFA

    International Nuclear Information System (INIS)

    Borisov, I.A.; Merinov, G.N.; Slezkina, E.V.

    1997-01-01

    A study was made into mechanical properties and microstructure of turbine rotor components manufactured by forging and heat treated under various conditions. It is revealed that the optimal heat treatment of forgings must include double quenching with subsequent tempering at 630-640 deg C for 10-20 h. Forged and welded rotors should be tempered at 620-630 deg C for 50-100 h. Microscopic examination and mechanical tests showed that low alloy steel 25Kh2NMF can be successfully used for manufacturing rotors of high-, medium-and low-heat turbines

  15. Basic mechanical properties of layered steels

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2013-01-01

    Full Text Available This article deals with identifying attributes of layered steel materials (damask steel with the help of mechanical tests. Experimentally verify basic mechanical properties of layered steel and subsequently assessed it in comparison with the values obtained for the classic steel materials. In conclusion, there are listed the possibilities of using multilayer steel materials in technical practice, depending on the economics of production.The damask steel was prepared by forge welding from a packet consisting of 17 layers (9 layers of tool steel 19 133 (ČSN with the thickness of 6 mm and 8 layers 80NiCr11 steel in the form of saw bands with the thickness of 1.2 mm. The packet was cut into 8 parts, folded 3 times and forged together, which provided damask steel with 136 layers. The resulting steel bars were used to make semi-finished products with the approximate dimensions of the test specimens. For evaluation of mechanical properties were applied the following tests: tensile test, Charpy impact test, hardness and microhardness measurementsThe results of tests proved that the properties of damask steel are dependent not only on the direction led impact quality forge weld layers and content iof nhomogeneities in the place of discord, but also on the quenching and tempering temperature, resp. on the choice of quenching bath, which determine the final structure of steel and the resulting hardness, respectively microhardness.

  16. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  17. Production of stable superhydrophilic surfaces on 316L steel by simultaneous laser texturing and SiO2 deposition

    Science.gov (United States)

    Rajab, Fatema H.; Liu, Zhu; Li, Lin

    2018-01-01

    Superhydrophilic surfaces with liquid contact angles of less than 5 ° have attracted much interest in practical applications including self-cleaning, cell manipulation, adhesion enhancement, anti-fogging, fluid flow control and evaporative cooling. Standard laser metal texturing method often result in unstable wetting characteristics, i.e. changing from super hydrophilic to hydrophobic in a few days or weeks. In this paper, a simple one step method is reported for fabricating a stable superhydrophilic metallic surface that lasted for at least 6 months. Here, 316L stainless steel substrates were textured using a nanosecond laser with in-situ SiO2 deposition. Morphology and chemistry of laser-textured surfaces were characterised using SEM, XRD, XPS and an optical 3D profiler. Static wettability analysis was carried out over a period of 6 months after the laser treatment. The effect of surface roughness on wettability was also studied. Results showed that the wettability of the textured surfaces could be controlled by changing the scanning speed of laser beam and number of passes. The main reason for the realisation of the stable superhydrophilic surface is the combination of the melted glass particles mainly Si and O with that of stainless steel in the micro-textured patterns. This study presents a useful method

  18. Determination of Anthracycline Drug Residual in Cleaning Validation Swabs of Stainless-Steel Equipment after Production of Cytostatic Injections Using HPLC Analytical Method

    Directory of Open Access Journals (Sweden)

    Zuzana Slivová

    2015-01-01

    Full Text Available Standard cleaning procedures of production line equipment were verified after manufacture of cytostatic injections containing Anthracycline derivate substance. Residual content of Anthracycline drug substance on stainless-steel equipment surface was determined using swab sampling with a specific HPLC-DAD analysis. The acceptance limit was decided as 200.0 μg/100 cm2. Recovery from the stainless-steel surface was 90.1%. Linearity of the method was observed in the concentration range of 0.155–194 μg/mL when estimated using Zorbax TMS (5 μm, 0.25 m × 4.6 mm ID column at 1.3 mL/min flow rate and 254 nm (DAD 190–600 nm. The mobile phase consisted of lauryl hydrogen sulphate solution (3.7 g/L : methanol : acetonitrile (54 : 16 : 30, v/v/v with pH adjusted to 2.5 using phosphoric acid (85%. The LOD and LOQ for Anthracycline derivate were found to be 0.047 and 0.155 μg/mL, respectively. The method validation confirmed the method provides acceptable degree of selectivity, linearity, accuracy, and precision for the intended purposes.

  19. Steels for nuclear power. I

    International Nuclear Information System (INIS)

    Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

    1976-01-01

    The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

  20. Laser surface texturing of cast iron steel: dramatic edge burr reduction and high speed process optimisation for industrial production using DPSS picosecond lasers

    Science.gov (United States)

    Bruneel, David; Kearsley, Andrew; Karnakis, Dimitris

    2015-07-01

    In this work we present picosecond DPSS laser surface texturing optimisation of automotive grade cast iron steel. This application attracts great interest, particularly in the automotive industry, to reduce friction between moving piston parts in car engines, in order to decrease fuel consumption. This is accomplished by partially covering with swallow microgrooves the inner surface of a piston liner and is currently a production process adopting much longer pulse (microsecond) DPSS lasers. Lubricated interface conditions of moving parts require from the laser process to produce a very strictly controlled surface topography around the laser formed grooves, whose edge burr height must be lower than 100 nm. To achieve such a strict tolerance, laser machining of cast iron steel was investigated using an infrared DPSS picosecond laser (10ps duration) with an output power of 16W and a repetition rate of 200 kHz. The ultrashort laser is believed to provide a much better thermal management of the etching process. All studies presented here were performed on flat samples in ambient air but the process is transferrable to cylindrical geometry engine liners. We will show that reducing significantly the edge burr below an acceptable limit for lubricated engine production is possible using such lasers and remarkably the process window lies at very high irradiated fluences much higher that the single pulse ablation threshold. This detailed experimental work highlights the close relationship between the optimised laser irradiation conditions as well as the process strategy with the final size of the undesirable edge burrs. The optimised process conditions are compatible with an industrial production process and show the potential for removing extra post)processing steps (honing, etc) of cylinder liners on the manufacturing line saving time and cost.

  1. Production and characterization of stainless steel based Fe-Cr-Ni-Mn-Si(-Co) shape memory alloys

    International Nuclear Information System (INIS)

    Otubo, J.

    1995-01-01

    It is well known that the Fe based alloys can exhibit shape memory effect due to the γ to ε martensitic transformation. The effect may not be as striking as observed in the NiTi alloy but it might become attractive from the practical point of view. In this work, two compositions of Fe-Cr-Ni-Mn-Si(-Co) stainless steel based shape memory alloy, prepared by the VIM technique, will be presented. The results are good with shape recovery of 95% for a pre-strain of 4% after some training cycles. In terms of workability the alloys produced are worse than the usual AISI304. However, adjusting the thermo-mechanical processing, it is perfectly possible to produce wire as thin as 1,20mm in dia. or down. (orig.)

  2. Development, production technology and assembly of full-pressure steel containment for WWER 1000 nuclear power plant

    International Nuclear Information System (INIS)

    Pales, I.; Csekey, L.

    1984-01-01

    Described and represented are two alternatives of the project of a full-pressure steel containment and its use in a double full-pressure containment of a WWER-1000 nuclear power plant. The first alternative assumes a containment in the shape of a cylindrical vessel with 40 mm wall thickness, with a semispherical cupola and elliptic bottom with wall thickness of 30 mm. On the basis of the results of an expertise of strength calculation and specialized analyses of the technological aspects of the design the second alternative was made of a containment of the same shape without reinforcement with wall thickness of 40 mm and a 20 mm semispherical cupola. Also discussed is the problem of its manufacture, namely the welding and forming of parts, strength and stability calculations and assembly problems. (B.S.)

  3. Diagnosis of the instability of the cooling behaviour of flat steel products through parametric characterisation, neural networks and statistics.

    Science.gov (United States)

    Colla, Valentina; Vannucci, Marco; Dimatteo, Antonella

    2010-04-01

    This paper presents a mathematical model developed by means of an analytical function whose shape depends on the values of a few parameters for the run-out table cooling which is used in hot strip mills. The system relies on a first-order differential equation for describing the temperature loss along the run-out table. Neural networks have been applied in order to find correlations between the model parameters and the steel and process variables. Then, traditional statistical techniques have been applied in order to evaluate the stability of the cooling behaviour. Numerical results obtained on an industrial database are presented and discussed. Copyright 2010 ISA. Published by Elsevier Ltd. All rights reserved.

  4. Assessment of The Cracking Properties of Stainless Steel Alloys and their Usability for Laser Welding in Production

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther

    2001-01-01

    Methods to assess stainless steel alloys’ cracking properties and usability for laser welding has been studied. Also tests to assess alloys’ susceptibility to hot cracking has been conducted. Among these is the so-called Weeter test which assesses the alloy by executing a number of spot welds...... to provoke cracking in the alloy. In this work the Weeter test has been modified and changed in order to develop a faster and easier test also applicable to small specimens. The new test, called a Groove test differs from the Weeter test by its procedure in which linear seam welds are conducted instead...... of spot welds. The Groove test has the advantage of an easier microscopy and analysis in the welds. Results from crack tests was partly confirmed by predictions made on the basis of the alloy’s constituents and solidification growth rate....

  5. Perspectives on coated advanced high strength steels for automotive applications

    OpenAIRE

    Bhattacharya, D.

    2011-01-01

    Advanced High Strength Steels (AHSS) is the fastest growing segment of sheet products in the automotiveindustry. Coated (galvanized or galvannealed) AHSS are the most important of this class of steels. AHSSincludes various families of steels, major among them being dual-phase, multi-phase or complex-phase, TRIPand martensitic steels. Recently, Twin Induced Plasticity (TWIP) and Quenching and Partitioning (QP) steelsare also becoming popular. Finally, press-hardened steels (PHS) are increasing...

  6. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    70 mm (0.4 x 0.4 x 2.8 in.) in L orientation with a Charpy notch at the mid-length for SCC test under four-point bending (ASTM F 1624- 95) TESTS ...MAXIMUM STRESS INTENSITY, Kmax, IN HIGH STRENGTH STEELS For the fatigue test in 3.5% NaCl solution, the FCG per cycle, da/dN, is converted to the...NAWCADPAX/TR-2009/12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009

  7. Potentiality Studies of Stainless Steel 304 Material for Production of Medical Equipment using Micro Electrical Discharge Machining (micro-EDM) Analysis and Modeling

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    presents a systematic, scientific analysis, modeling study and optimization of quality characteristics of SS304 material by using micro-electrical discharge drilling process. The analysis of variance, main effects analysis, interactions analysis and study of contour plots were performed for three response......Stainless steel 304 (SS304) is a material widely used for production of medical equipment mainly because of its anti-corrosive properties. It has excellent mechanical properties, strength and reliability because of which it is one of the best materials for fabrication of medical devices. This paper...... and process parameters were developed. Grey relational analysis was used to optimize the micro-EDM quality characteristics, and the highest grey relational grade (GRG) of 0.8021 was obtained at a voltage of 100 V and a capacitance of 0.4 μF....

  8. Study of the Impact of Heat Treatment Modes on Formation of Microstructure and a Given Set of Mechanical Properties of High-Strength Flat Products with Guaranteed Hardness (400 to 450 HB) from Low-Alloyed Steel

    Science.gov (United States)

    Matrosov, M. Yu; Martynov, P. G.; Goroshko, T. V.; Zvereva, M. I.; Mitrofanov, A. V.; Barabash, K. Yu

    2017-12-01

    The results of the study of influence of heat treatment modes on microstructure, size and shape of grains, mechanical properties of high-strength flat products from low-alloyed C-Mn-Cr-Si-Mo steel microalloyed by boron are presented. Heat treatment modes, which provide a combination of high impact viscosity at negative temperatures and guaranteed hardness, are determined.

  9. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    . Developing a Hegelian inspired historical-sociological approach this paper however argues that national and transnational societies emerged simultaneously and in a co-evolutionary and mutually supportive fashion. In most European settings national societies did not become the central horizon of individuals...... of the European steel industry....

  10. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    Even in our globalized world the notion of national economies remain incredibly strong, just as a considerable part of the literature on transnational governance and globalization continue to rely on a zero-sum perspective concerning the relationship between the national and the transnational. De...... of the European steel industry....

  11. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, M.; de la Fuente, D.; Díaz, I.; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morphology of steel c...

  12. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust......The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... and able to avoid signal disturbance. The pressure and friction stress distribution results was as expected by the authors and showed good reproducibility, together with a proven agreement between recorded and simulated signals....

  13. Heat-Affected Zone Studies Of Thermally Cut Structural Steels

    Science.gov (United States)

    1994-12-01

    KEYWORDS: : RESEARCH AND DEVELOPMENT : THERMAL CUTTING IS A PROCEDURE THAT IS INTEGRAL TO THE MANUFACTURE AND FABRICATION OF STEEL. THERMAL CUTTING IS PARTICULARLY IMPORTANT IN THE PRODUCTION OF PLATE STEELS, WHERE IT IS COMMONLY USED FOR TRIMMING TH...

  14. Steel bridge fabrication technologies in Europe and Japan

    Science.gov (United States)

    2001-03-01

    The objective of this scanning tour was to conduct a broad overview of newly developed manufacturing techniques that are in use abroad for steel bridge fabrication and erection. The trip focused on the role of steel production, design, innovation, an...

  15. Current status of stainless steel industry and development of stainless steel

    International Nuclear Information System (INIS)

    Lee, Yong Deuk; Lee, Chan Soo; Kim Kwang Tae

    2000-01-01

    Stainless steel is not only clean and smooth in its surface, but also it is superior in quality in terms of corrosion resistance and strength. So that, it is widely in use in the field of construction, chemical installations, and other industries. Growth of stainless steel industry started since the steel technology was developed for mass production in 1960s. Since then stainless steel industry grew rapidly on account of diversified development in this field and growth rate went up to 5.8% per year comparable to 2.3% of steel growth. The rapid growth is attributed to significant industry developments in Europe and Japan in the years of 1970s and 1980s. In addition to these the expansion of stainless steel industry in Korea and Taiwan. Presently Korea produces about 120,000 tons of stainless steel and occupies about 8% of international market. This means Korea become the second largest single country in world in stainless steel production. Moreover Korea is to reinforce its domestic production line by affiliating production companies, increasing of production capability, and specializing in types of stainless steel. This paper is to describe activity of material development, and types of stainless steel for industry use. (Hong, J. S.)

  16. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Science.gov (United States)

    2010-01-29

    ... rectangular, square, circular, or other shape and of rectangular or non-rectangular cross-section where such non-rectangular cross-section is achieved subsequent to the rolling process (i.e., products which have... labor employed in producing the foreign like product plus the amounts for the selling, general, and...

  17. Steel - Future for the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Hagen, I. von; Wieland, H.J. (eds.)

    2005-07-01

    Steel - the future of the automobile. Just a few short years ago one would not really have entrusted the future of steel to be connected to automobile construction. Carbon fibres, plastic and aluminium appear to be at an unstoppable advance in the world of automobile construction, while at the same time replacing steel in this industry. That this is not the case and will not be the case will be proven by market professionals through presentations at the Steels in Cars and Trucks 2005 conference and in these proceedings. Automobile constructors and steel producers, as well as their suppliers and related organizations with detailed knowledge of steel in the automobile industry, will present a variety of research and facility reports. From the stand point of the developers over the past year it is clear, especially within trade groups, that steel is an extremely innovative product. Steel, in all possible options, is today being developed according to client wishes and delivered ready for usage. Whether for long or flat products, steel is not only living a renaissance, but is and remains moreover the future for automobile construction, and for this reason it is not conceivable that steel will be replaced. (orig.)

  18. Effect of stainless steel manual metal arc welding fume on free radical production, DNA damage, and apoptosis induction.

    Science.gov (United States)

    Antonini, James M; Leonard, Stephen S; Roberts, Jenny R; Solano-Lopez, Claudia; Young, Shih-Houng; Shi, Xianglin; Taylor, Michael D

    2005-11-01

    Questions exist concerning the potential carcinogenic effects after welding fume exposure. Welding processes that use stainless steel (SS) materials can produce fumes that may contain metals (e.g., Cr, Ni) known to be carcinogenic to humans. The objective was to determine the effect of in vitro and in vivo welding fume treatment on free radical generation, DNA damage, cytotoxicity and apoptosis induction, all factors possibly involved with the pathogenesis of lung cancer. SS welding fume was collected during manual metal arc welding (MMA). Elemental analysis indicated that the MMA-SS sample was highly soluble in water, and a majority (87%) of the soluble metal was Cr. Using electron spin resonance (ESR), the SS welding fume had the ability to produce the biologically reactive hydroxyl radical (*OH), likely as a result of the reduction of Cr(VI) to Cr(V). In vitro treatment with the MMA-SS sample caused a concentration-dependent increase in DNA damage and lung macrophage death. In addition, a time-dependent increase in the number of apoptotic cells in lung tissue was observed after in vivo treatment with the welding fume. In summary, a soluble MMA-SS welding fume was found to generate reactive oxygen species and cause DNA damage, lung macrophage cytotoxicity and in vivo lung cell apoptosis. These responses have been shown to be involved in various toxicological and carcinogenic processes. The effects observed appear to be related to the soluble component of the MMA-SS sample that is predominately Cr. A more comprehensive in vivo animal study is ongoing in the laboratory that is continuing these experiments to try to elucidate the potential mechanisms that may be involved with welding fume-induced lung disease.

  19. Precision machining of steel decahedrons

    Science.gov (United States)

    Abernathy, W. J.; Sealy, J. R.

    1972-01-01

    Production of highly accurate decahedron prisms from hardened stainless steel is discussed. Prism is used to check angular alignment of mounting pads of strapdown inertial guidance system. Accuracies obtainable using recommended process and details of operation are described. Photographic illustration of production device is included.

  20. Extracts from Kang-T'ieh (Steel), Issue Number 10 - Communist China

    National Research Council Canada - National Science Library

    1960-01-01

    .... Big Drop in Pig Iron Consumption for converter steel production, 3. Surpass the Open-Hearth Furnace, Catch up with the electric furnace and struggle for high quality and varieties of products in converter steel production, 4...

  1. FeS Corrosion Products Formation and Hydrogen Uptake in a Sour Environment for Quenched & Tempered Steel

    Directory of Open Access Journals (Sweden)

    Elien Wallaert

    2018-01-01

    Full Text Available Surface corrosion product formation is one of the important factors affecting the corrosion rate and hydrogen uptake in a H2S environment. However, it is still unclear how the base material composition will affect the corrosion products that are generated, and consequently their impact on the corrosion rate. In this paper, corrosion product formation and the impact of the Mo content of the base material on the composition of the corrosion products and hydrogen absorption in a sour environment was investigated. The corrosion layer was composed of a double layered mackinawite (FeS1−x structure, which was enriched with molybdenum and chromium. The layers were formed via two different mechanisms, i.e., the inner layer was created via a general oxide film formation corrosion mechanism, whereas the upper layer was formed by a precipitation mechanism. The presence of this double corrosion layer had a large influence on the amount of diffusible hydrogen in the materials. This amount decreased as a function of contact time with the H2S saturated solution, while the corrosion rate of the materials shows no significant reduction. Therefore, the corrosion products are assumed to act as a physical barrier against hydrogen uptake. Mo addition caused a decrease in the maximal amount of diffusible hydrogen.

  2. 24 CFR 200.949 - Building product standards and certification program for exterior insulated steel door systems.

    Science.gov (United States)

    2010-04-01

    ...) ASTM F476-84—(Reapproved 1991) Standard Test Methods for Security of Swinging Door Assemblies. (2... by an approved laboratory in accordance with the applicable standard. (2) The administrator also... 24 Housing and Urban Development 2 2010-04-01 2010-04-01 false Building product standards and...

  3. Accumulation of radioactive corrosion products on steel surfaces of VVER type nuclear reactors. I. 110mAg

    CSIR Research Space (South Africa)

    Hirschberg, G

    1999-03-01

    Full Text Available Formation, presence and deposition of corrosion product radionuclides (such as 60Co, 51Cr, 54Mn, 59Fe and/or 110mAg) in the primary circuits of water-cooled nuclear reactors (PWRs) throw many obstacles in the way of normal operation. During...

  4. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  5. Purification of post-consumer steel crap

    NARCIS (Netherlands)

    Rem, P.C.; Van den Broeck, F.; Bakker, M.C.M.

    2012-01-01

    Post-consumer steel scrap is often hand picked for contaminants such as copper to meet specifications of steelmakers. If the hand sorting capacity exceeds 20 tons scrap/h the efficiency generally becomes problematic, leaving 50% of the copper contaminants in the steel product. In response, new

  6. Evaluation criteria of structural steel reliability

    International Nuclear Information System (INIS)

    Zav'yalov, A.S.

    1980-01-01

    Different low-carbon and medium-carbon structural steels are investigated. It is stated that steel reliability evaluation criteria depend on the fracture mode, steel suffering from the brittle fracture under the influence of the stresses (despite their great variety) arising in articles during the production and operation. Fibrous steel fracture at the given temperature and article thickness says about its high ductility and toughness and brittle fractures are impossible. Brittle fractures take place in case of a crystalline and mixed fracture with a predominant crystalline component. Evaluation methods of article and sample steel structural strength differing greatly from real articles in a thickness (diameter) or used at temperatures higher than possible operation temperatures cannot be reliability evaluation criteria because at a great thickness (diameter) and lower operation temperatures steel fracture and its strain mode can change resulting in a sharp reliability degradation

  7. Chemical form analysis of reaction products in Cs-adsorption on stainless steel by means of HAXPES and SEM/EDX

    Science.gov (United States)

    Kobata, M.; Okane, T.; Nakajima, K.; Suzuki, E.; Ohwada, K.; Kobayashi, K.; Yamagami, H.; Osaka, M.

    2018-01-01

    In this study, for the understandings of Cesium (Cs) adsorption behavior on structure materials in severe accidents in a light water nuclear reactor, the chemical state of Cs and its distribution on the surface of SUS304 stainless steel (SS) with different Si concentrations was investigated by hard X-ray photoelectron spectroscopy (HAXPES) and scanning electron microscope/energy dispersive X-ray spectroscopy (SEM/EDX). As a result, it was found that Cs is selectively adsorbed at the site where Si distributes with a high concentration. CsFeSiO4 is the dominant Cs products in case of low Si content, while Cs2Si2O5 and Cs2Si4O9 are formed in addition to CsFeSiO4 in case of high Si content. The chemical forms of the Cs compounds produced in the adsorption process on the SS surface have a close correlation with the concentration and chemical states of Si originally included in SS.

  8. Electro-Catalytic Biodiesel Production from Canola Oil in Methanolic and Ethanolic Solutions with Low-Cost Stainless Steel and Hybrid Ion-Exchange Resin Grafted Electrodes

    Directory of Open Access Journals (Sweden)

    Francois-Marie Allioux

    2017-07-01

    Full Text Available Biodiesel is a growing alternative to petroleum fuels and is produced by the catalyzed transesterification of fats in presence of an alcohol base. Transesterification processes using homogeneous catalysts are considered to be among the most efficient methods but rely on the feedstock quality and low water content in order to avoid undesirable saponification reactions. In this work, the electro-catalytic conversion of canola oil to biodiesel in a 1% aqueous methanolic and ethanolic reaction mixture was performed without the addition of external catalyst or cosolvent. An inexpensive stainless steel (SS electrode and a hybrid SS electrode coated with an ion-exchange resin catalyst were used as cathode materials while the anode was composed of a plain carbon paper. The cell voltages were varied from 10 to 40 V and the reaction temperature maintained at 20 or 40°C. The canola oil conversion rates were found to be superior at 40°C without saponification reactions for cell voltages below 30 V. The conversion rates were as high as 87% for the hybrid electrode and 81% for the plain SS electrode. This work could inspire new process development for the conversion of high water content feedstock for the production of second-generation biodiesel.

  9. Characterization of corrosion products of Zn and Zn–Mg–Al coated steel in a marine atmosphere

    International Nuclear Information System (INIS)

    Diler, E.; Rouvellou, B.; Rioual, S.; Lescop, B.; Nguyen Vien, G.; Thierry, D.

    2014-01-01

    Highlights: • The corrosion behaviour of Zn–Mg–Al alloy in marine environment is characterized. • Zn–Mg–Al alloy shows a better corrosion resistance than Zn. • Strong enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the corrosion products is observed. • Al 3+ and Mg 2+ induced quenching effects in corrosion activity are described. - Abstract: The corrosion behaviour of pure zinc and zinc–magnesium–aluminium alloy (ZMA) has been studied during 6 months of exposure in marine environment (Brest, France). The composition of corrosion products is analysed using infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). An improved corrosion resistance of ZMA is observed. This improvement is found to be connected to Mg 2+ and Al 3+ induced quenching of corrosion activity and to the enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the formed corrosion product

  10. Reliability and performance evaluation of stainless and mild steel ...

    African Journals Online (AJOL)

    Reliability and performance of stainless and mild steel products in methanolic and aqueous sodium chloride media have been investigated. Weight-loss and pre-exposure methods were used. There was a higher rate of weight-loss of mild steels and stainless steels in 1% HCl methanolic solution than in aqueous NaCl ...

  11. 75 FR 8746 - Certain Steel Grating From China

    Science.gov (United States)

    2010-02-25

    ... COMMISSION Certain Steel Grating From China AGENCY: United States International Trade Commission. ACTION... retarded, by reason of subsidized and less-than-fair-value imports from China of certain steel gratings..., producers, or exporters ] in China of certain steel gratings, and that such products are being sold in the...

  12. Contaminated Mexican steel incident

    International Nuclear Information System (INIS)

    1985-01-01

    This report documents the circumstances contributing to the inadvertent melting of cobalt 60 (Co-60) contaminated scrap metal in two Mexican steel foundries and the subsequent distribution of contaminated steel products into the United States. The report addresses mainly those actions taken by US Federal and state agencies to protect the US population from radiation risks associated with the incident. Mexico had much more serious radiation exposure and contamination problems to manage. The United States Government maintained a standing offer to provide technical and medical assistance to the Mexican Government. The report covers the tracing of the source to its origin, response actions to recover radioactive steel in the United States, and return of the contaminated materials to Mexico. The incident resulted in significant radiation exposures within Mexico, but no known significant exposure within the United States. Response to the incident required the combined efforts of the Nuclear Regulatory Commission (NRC), Department of Energy, Department of Transportation, Department of State, and US Customs Service (Department of Treasury) personnel at the Federal level and representatives of all 50 State Radiation Control Programs and, in some instances, local and county government personnel. The response also required a diplomatic interface with the Mexican Government and cooperation of numerous commercial establishments and members of the general public. The report describes the factual information associated with the event and may serve as information for subsequent recommendations and actions by the NRC. 8 figures

  13. Development of nuclear grade stainless steels at KCSSL

    International Nuclear Information System (INIS)

    Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

    2011-01-01

    Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

  14. COMPARATIVE ANALYSIS OF MECHANICAL CHARACTERISTICS OF THE STEELS, APPLIED FOR PRODUCTION OF CHIPPING KNIVES, RECEIVED BY METHODS OF THERMAL AND THERMOMECHANICAL PROCESSINGS

    Directory of Open Access Journals (Sweden)

    A. V. Alifanov

    2014-01-01

    Full Text Available Results of researches of chemical composition of chipping knives of foreign and domestic producers are given in the article. Results of mechanical tests of samples with determination of temporary resistance, percentage elongation, ultimate strength at cross bending, bend from the various tool steels, subjected to heat treatment (tempering and thermomechanical processing with low tempering, are given. Recommendations on use of TO and TMO for investigated steels are given.

  15. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  16. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  17. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    Science.gov (United States)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  18. A recycling process for dezincing steel scrap

    Energy Technology Data Exchange (ETDEWEB)

    Dudek, F.J.; Daniels, E.J. [Argonne National Lab., IL (United States); Morgan, W.A.; Kellner, A.W.; Harrison, J. [Metal Recovery Industries, Inc., Hamilton, ON (Canada)

    1992-08-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  19. A recycling process for dezincing steel scrap

    Energy Technology Data Exchange (ETDEWEB)

    Dudek, F.J.; Daniels, E.J. (Argonne National Lab., IL (United States)); Morgan, W.A.; Kellner, A.W.; Harrison, J. (Metal Recovery Industries, Inc., Hamilton, ON (Canada))

    1992-01-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  20. Boron steel. I Part. Preparation

    International Nuclear Information System (INIS)

    Jaraiz Franco, E.; Esteban Hernandez, J. A.

    1960-01-01

    With the advent of the first nuclear reactors arise the need for control rods and shielding duties for some types of radiations. One of the materials used for this purpose has been the high boron steel. This paper describes the melting and casting procedures employed for the production, at laboratory scale, of steels with Boron content ranging from 1 to 4 per cent, as well as the metallographic and X-Ray techniques used for the identification of the present phases. The electrolytic technique employed for the isolation of the Fe 2 B phase and its subsequent X-Ray identification has proved to be satisfactory. (Author) 11 refs

  1. Marine atmospheric corrosion of carbon steels

    OpenAIRE

    Morcillo, Manuel; Alcántara, Jenifer; Díaz, Iván; Chico, Belén; Simancas, Joaquín; de la Fuente, Daniel

    2015-01-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products...

  2. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  3. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    Daniel, B.

    1988-09-01

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  4. Producción de aceros al carbono en hornos de arco eléctrico en condiciones de mineral de manganeso. // Steel production in electric arc furnaces in the condition of use of manganese.

    Directory of Open Access Journals (Sweden)

    E. E. Navas Medina

    2007-05-01

    Full Text Available El presente trabajo constituye una segunda etapa de investigación relacionada con la producción de acero en hornos de arcoeléctrico con revestimiento básico en condiciones de utilización de mineral de manganeso como sustituto del ferromanganeso.En la investigación se caracteriza el acero producido utilizando el mineral de manganeso en dos variantes tecnológicasdiferentes y se determinan parámetros importantes, tales como la estructura del acero obtenido, la influencia de lacomposición química y la temperatura en la reducción del Mn. Adicionalmente, se determina la composición química de laescoria, su basicidad e influencia en el aprovechamiento del Mn del mineral, así como, lo que significa la sustitución delFeMn en la problemática medioambiental.Palabras claves: Producción de aceros al carbono, hornos de arco eléctricos, mineral de manganeso.______________________________________________________________________________Abstract:This present work constitutes the second stage of investigation in relation with the steel production bymeans of electric arc furnaces in the condition of use of manganese ores as a substitute of theferromanganese. In the investigation, the steel manufactured is analyzed the manganese ore in twodifferent technological variants and some important parameters are determined such as: the chemicalcomposition's structure of the steel, the influence of temperature in the reduction of Mn. Moreover, ananalysis of the chemical composition of the slag and the influence in the environmental is realized.Key words: Carbon steel production, electric arc furnaces, manganese mineral.

  5. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  6. PERSPECTIVES OF USING OF HIGH-SPEED STEELS FOR PRODUCTION OF CAST METAL-CUTTING INSTRUMENT. THE WAYS OF THE STRUCTURE AND CHARACTERISTICS IMPROVEMENT

    Directory of Open Access Journals (Sweden)

    A. S. Chaus

    2004-01-01

    Full Text Available In the article there are examined the peculiarities of the structure and characteristics of cast and deformed high-speed steels R6M5 and R6M5K5. It is established, that there is practically no difference in hardness and heat stability, at the same time cast steels because of the structure specificity are inferior to the deformed ones in impact elasticity, considerably exceeding them in endurance. On the basis of industrial tests it is shown that at correct nomenclature choice for embedding there are being created the backgrounds for secure work of cast instrument, resistance of which can be even higher as compared to the traditional instrument due to higher endurance of cast-steel

  7. High Fragmentation Steel Production Process

    Science.gov (United States)

    1981-08-01

    martensite with very little amounts of retained austenite. This sample was austenitized at 804"C (1480oF). lOOOx 46 HF-1 As-Quenched Structures iyr ...MATERIAL WILL BE USED IN PERFC»MANCE OF A MM 5 T TEST PROGRAM WIDER A GOVERNPIENT CONTRACT tDAAAOS-T^C-^OCS. JT IS DcSL^ tD THAT YOUR NORTAL^ ROUTINE...TEliS CHART NO.t015𔃿-L /,- _., td &fa&rt 6^ Ok * L-tlT. ^l ̂ : i | .. i roa ■ - • : ’ TCAT ^ ■ SERIAL ..u.r

  8. High Purity Smelting Technology for Ultra-high Strength Steels

    Directory of Open Access Journals (Sweden)

    JIANG Zhouhua

    2017-12-01

    Full Text Available Ultra-high strength steel with high tensile strength, good toughness, high specific strength, modulus and other characteristics are widely used in aviation, aerospace and national defense and other fields. Ultra-high strength steel is preferred material for aircraft and aero-engines and other aviation equipments. The application of ultra-high strength steel represents a country's highest level of steel research and production, and it is also an important symbol of the development of national science and technology and national defense industry. The development and application of high purity smelting technology for manufacture of ultra-high strength steels at domestic and overseas is briefly reviewed in the paper, and then the control ability about the impurity elements such as S, P, O and N in typical ultra-high strength steels, and the research status and development trend of non-metallic inclusions control are discussed. The progress in research work of high purity smelting technology for ultra-high strength steels carried out by the authors in recent years has been introduced, it shows that the control level of impurity elements and non-metallic inclusion has been greatly improved, and it also creates a new route for China to manufacture the ultra-high strength steel with high alloy, especially with high purity for ultra-high strength stainless steel, bearing steel and gear steel. Finally, the development direction of high purity smelting technology of ultra-high strength steel in China is pointed out.

  9. Automated Steel Cleanliness Analysis Tool (ASCAT)

    Energy Technology Data Exchange (ETDEWEB)

    Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

  10. Automated Steel Cleanliness Analysis Tool (ASCAT)

    International Nuclear Information System (INIS)

    Gary Casuccio; Michael Potter; Fred Schwerer; Richard J. Fruehan; Dr. Scott Story

    2005-01-01

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  11. [Measurement of chemical agents in metallurgy field: electric steel plant].

    Science.gov (United States)

    Cottica, D; Grignani, E; Ghitti, R; Festa, D; Apostoli, P

    2012-01-01

    The steel industry maintains its important position in the context of the Italian production involving thousands of workers. The iron and steel processes are divided into primary steel industry, production of intermediate minerals, and secondary steel, scrap from the production of semi-finished industrial and consumer sector (metal inserted into components and metal used for dissipative uses, primarily coatings) and industrial waste. The paper presents the results of environmental monitoring carried out in some electric steel plant for the measurement of airborne chemicals that characterize the occupational exposure of workers employed in particular area like electric oven, to treatment outside the furnace, continuous casting area. For the sampling of the pollutants were used both personal and in fixed positions samplers. The pollutants measured are those typical of steel processes inhalable dust, metals, respirable dust, crystalline silica, but also Polycyclic Aromatic Hydrocarbons (PAH), polychlorinated dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs).

  12. Clean Cast Steel Technology, Phase IV

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  13. 75 FR 4104 - Prestressed Concrete Steel Wire Strand From China

    Science.gov (United States)

    2010-01-26

    ... retarded, by reason of subsidized and less-than-fair-value imports from China of prestressed concrete steel... in prestressed concrete (both pre-tensioned and post- tensioned) applications. The product definition..., producers, or exporters in China of prestressed concrete steel wire strand, and that such products are being...

  14. Diffraction Techniques in Steel Research: An Overview

    Science.gov (United States)

    Melzer, Stefan; Moerman, Jaap

    Acquiring knowledge about microstructures and textures is crucial for the improvement and development steel products, because these two characteristics are controlling factors for the properties of steel. Diffraction techniques using X-rays, electrons or neutrons are suitable to study microstructures (e.g. phase relationships) and textures (crystallographic orientations). X-ray diffraction (XRD) and electron backscatter diffraction (EBSD) are generally available techniques within an industrial research environment.

  15. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  16. Development of commercial nitrogen-rich stainless steels

    International Nuclear Information System (INIS)

    Liljas, M.

    1999-01-01

    This paper reviews the development of nitrogen alloyed stainless steels. Nitrogen alloying of austenitic stainless steels started at an early stage and was to a large extent caused by nickel shortage. However, direct technical advantages such as increased strength of the nitrogen alloyed steels made them attractive alternatives to the current steels. It was not until the advent of the AOD (argon oxygen decarburisation) process in the late 1960s that nitrogen alloying could be controlled to such accuracy that it became successful commercially on a broader scale. The paper describes production aspects and how nitrogen addition influences microstructure and the resulting properties of austenitic and duplex stainless steels. For austenitic steels there are several reasons for nitrogen alloying. Apart from increasing strength nitrogen also improves structural stability, work hardening and corrosion resistance. For duplex steels nitrogen also has a decisive effect in controlling the microstructure during thermal cycles such as welding. (orig.)

  17. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  18. Recycling galvanized steel: Operating experience and benefits

    Energy Technology Data Exchange (ETDEWEB)

    Dudek, F.J.; Daniels, E.J. [Argonne National Lab., IL (United States); Morgan, W.A. [Metal Recovery Industries, Inc., East Chicago, IN (United States)

    1993-08-01

    In response to the increase in consumption of galvanized steel for automobiles in the last decade and the problems associated with remelting larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is recovered electrolytically as dendritic powder. The dezinced ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant to continuously treat loose scrap, with a design capacity of 48,000 tonnes annually, has been in operation in East Chicago, Indiana since early in 1993. The first 450 t of scrap degalvanized in the pilot plant have residual zinc below 0.01% and sodium dragout below 0.01%. Use of degalvanized steel scrap decreases raw materials, environmental compliance, and opportunity costs to steel- and iron-makers. Availability of clean degalvanized scrap may enable integrated steel producers to recycle furnace dusts to the sinter plant and EAF shops to produce flat products without use of high quality scrap alternatives such as DRI, pig iron, or iron carbide. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap. The quantities of zinc available by the year 2000 from prompt and obsolete automotive scrap win approach 25% of zinc consumed in the major automotive production centers of the world. Zinc recycling from galvanized steel scrap, either before or after scrap melting, will have to be implemented.

  19. Alloy dissolution in argon stirred steel

    Science.gov (United States)

    Webber, Darryl Scott

    Alloying is required for the production of all steel products from small castings to large beams. Addition of large quantities of bulk alloys can result in alloy segregation and inconsistent alloy recovery. The objective of this research was to better understand alloy dissolution in liquid steel especially as it relates to Missouri S&Ts' patented continuous steelmaking process. A 45-kilogram capacity ladle with a single porous plug was used to evaluate the effect of four experimental factors on alloy dissolution: alloy species, alloy size or form, argon flow rate, and furnace tap temperature. Four alloys were tested experimentally including Class I low carbon ferromanganese, nickel and tin (as a surrogate for low melting alloys) and Class II ferroniobium. The alloys ranged in size and form from granular to 30 mm diameter lumps. Experimental results were evaluated using a theoretically based numerical model for the steel shell period, alloy mixing (Class I) and alloy dissolution (Class II). A CFD model of the experimental ladle was used to understand steel motion in the ladle and to provide steel velocity magnitudes for the numerical steel shell model. Experiments and modeling confirmed that smaller sized alloys have shorter steel shell periods and homogenize faster than larger particles. Increasing the argon flow rate shortened mixing times and reduced the delay between alloy addition and the first appearance of alloy in the melt. In addition, for every five degree increase in steel bath temperature the steel shell period was shortened by approximately four percent. Class II ferroniobium alloy dissolution was an order of magnitude slower than Class I alloy mixing.

  20. Značaj emisije polikloriranih dibenzo-p-dioksina i dibenzofurana iz procesa proizvodnje željeza i čelika (Importance of Polychlorinated Dibenzo-p-dioxins and Dibenzofurans Emissions from Iron and Steel Production Processes

    Directory of Open Access Journals (Sweden)

    Šmit, Z.

    2006-12-01

    Full Text Available Metals and metallic products are fundamental to a large number of modern industries and steel is certainly one of the most significant metallurgical products. Steel and steel castings as universal production material, that provided the grounds for the contemporary industrialization process,will have a continuously irreplaceable role in the future, regardless of the fact that nowadays steel materials are often replaced by other materials (ceramics, polymers, etc., whenever it is technically required and cost-justified.The development of metallurgy and metallurgical processes is accompanied by pollution of the environment that directly or indirectly endangered the health of humans, certain animal and plant species, water resources systems, and soil. It also lead to increased erosion of material goodsand caused many other adverse social and economy-related effects.The integral steelworks concept has, for example, set off a significant increase in the number of emission sources and the increase of harmful substances concentration in the environment. The largest polluters have always been coking plants, iron ore agglomeration facilities, blast furnaces, steel mills, foundries and thermal energy plants.Numerous fundamental scientific research works have proven a series of adverse effects caused by uncontrolled emissions of harmful substances from these plants. Beside the considerable quantities of usual and well-known polluting substances such as sulfur and carbon oxides, fluorides,ammonia, benzene, heavy metals, phenols, cyanides, oil and grease, slag, used refractory material, metallic scrapings, sludge, dust, and scale, there are also relatively small pollutions with long-lasting effects that are hazardous even in their low concentrations and they rarely receivedue attention.This polluting substance group consists of persistent organic pollutions represented by polycyclic aromatic hydrocarbon (PAH, polychlorinated biphenyls (PCBs, polychlorinated

  1. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, Manuel; Fuente, Daniel de la; Díaz, Iván; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morpholog...

  2. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II : Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  3. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  4. Fatigue strength tests of layered steel

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2013-01-01

    Full Text Available The work deals with original measurement of fatigue properties of formed layered steel material – damask steel. This is a material that exhibits a fine micro-structure as well as a regular composition of many material layers with complementary properties. The article experimentally verifies high-cycle fatigue properties of layered steel and evaluates them from the point of view of fatigue tests of conventional steel materials and a parallel application of a non-destructive – acoustic emission – testing. Finally, it discusses the influence of production on fatigue strength and the possibilities of using multi-layered steel materials in technological practice. A serious result of this pilot experiment is the fact documented no only by the fractographic observation, but mainly by the AE records that the fatigue service life of this material is high if it its not stressed by tension approximating the yield point Re. However, such stress is not common in practical use of tools made of damask steel and thus under common bending stress an exceptionally long service life of tools made of this type of material is demonstrable. The fact that damask steel behaves like a homogeneous material is mainly confirmed by the records of the AE signal at lower values of stress σa. When stressed by higher amplitudes of tension σa damask responds in AE records similarly to a laminate material that is stressed by bending.

  5. Development of precision casting in high speed steel; Seimitsu chuzo haisu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yagi, H.; Fujii, T. [Daido Steel Co. Ltd., Nagoya (Japan)

    1997-07-25

    As to the high speed steel manufactured by precision casting process, effect of decarbonization technology and low temperature casting, and difference between the characteristics of a steel and a high speed steel were examined. The high speed steel was cast by vacuum casing process using a mold manufactured by the lost wax process. Effect of superheating in casting on the product structure and the bending strength was examined. Decarbonization can be prevented by the vacuum casting process. By low temperature casting, the high speed steel structure becomes fine, and the bending strength or toughness is improved; 80% of the T-direction bending strength of the steel can be secured in the high speed steel. The high speed steel exceeds the steel by a little bit in abrasion resistance. When the high speed steel was applied to a spiral cutter, the high speed steel product exceeded 1.2 times the machined steel in the tool life. In the high speed steel, the cutting process is drastically reduced, and reduction of the material cost is also possible compared with the machined steel. The high speed steel is considered to show good results because of excellent abrasion resistance since the tool life depended more on abrasion than on toughness because of the machining conditions. 4 refs., 8 figs., 2 tabs.

  6. Development competence of an iron/steel foundry in the field of tension between material selection and production technology for engine components; Entwicklungskompetenz einer Eisen-/Stahlgiesserei im Spannungsfeld von Werkstoffauswahl und Fertigungstechnologie fuer Motorenbauteile

    Energy Technology Data Exchange (ETDEWEB)

    Weber, R. [Eisenwerk Bruehl GmbH, Bruehl (Germany)

    2007-07-01

    If we had to summarize all aspects of the combustion engine subject, engine development is - from the viewpoint of an iron and steel foundry specialist - mainly controlled by environmental protection (CO{sub 2}) and saving energy (raw material shortage). We will always consider today's development targets, which are based on fuel reduction and power increase. To focus on development today means to focus on emission sources, on exhaust treatment and on a medium term change to alternative driving systems. Implementing these targets will always be in the focus and solutions will have to be found in the automotive industry on a continuous basis. Some of the initial phases are directly linked to the foundry and their production technology and casting material. Being foundry specialists we have to adjust our efforts for new strategies to these requirements. ERW group together with Eisenwerk Bruehl GmbH and Eisenwerk Hasenclever are going to show their methodology with the help of three examples for developing material- / production technology in CGI with vermicular-type graphite, ADI - austempered ductile iron and cast steel. (orig.)

  7. W–steel and W–WC–steel composites and FGMs produced by hot pressing

    Energy Technology Data Exchange (ETDEWEB)

    Matějíček, Jiří, E-mail: jmatejic@ipp.cas.cz [Institute of Plasma Physics, Za Slovankou 3, 18200 Praha (Czech Republic); Boldyryeva, Hanna; Brožek, Vlastimil [Institute of Plasma Physics, Za Slovankou 3, 18200 Praha (Czech Republic); Sachr, Pavel [Innovation Centre for Diagnostics and Application of Materials, Czech Technical University, Karlovo nám. 13, 12135 Praha (Czech Republic); Chráska, Tomáš [Institute of Plasma Physics, Za Slovankou 3, 18200 Praha (Czech Republic); Pala, Zdenek [Institute of Plasma Physics, Za Slovankou 3, 18200 Praha (Czech Republic); Faculty of Nuclear Sciences and Physical Engineering, Czech Technical University, Břehová 7, 11519 Praha (Czech Republic)

    2015-11-15

    Highlights: • Tungsten–steel and tungsten–WC–steel composites and FGMs were prepared by hot pressing. • Fully dense products were obtained. • Structure, thermal and mechanical properties were characterized. • Intermetallic phase formation was observed. - Abstract: Tungsten–steel composites and functionally graded materials (FGMs) are being developed for potential application in plasma facing components of fusion devices. Their role is to reduce thermal stresses at the interface between plasma facing tungsten armor and structural material. In this study, uniform composites and graded layers produced from tungsten and steel powders by hot pressing were investigated. Fully dense composites with uniform distribution and good bonding of the phases were formed. A thin layer of Fe{sub 2}W intermetallic phase was found at the interfaces. To avoid its formation, a third phase (tungsten carbide) was introduced between tungsten and steel. Structure, thermal and mechanical properties of both types of composites in the as-produced and annealed state were characterized.

  8. Development of Next Generation Heating System for Scale Free Steel Reheating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  9. Selection of Compositions in Ti-Cr-C-Steel, Ti-B, Ti-B-Me Systems and Establishing Synthesis Parameters for Obtaining Product by “SHS-Electrical Rolling”

    Science.gov (United States)

    Aslamazashvili, Zurab; Tavadze, Giorgi; Chikhradze, Mikheil; Namicheishvili, Teimuraz; Melashvili, Zaqaria

    2017-12-01

    For the production materials by the proposed Self-propagating High-Temperature Synthesis (SHS) - Electric Rolling method, there are no limitations in the length of the material and the width only depends on the length of rolls. The innovation method enables to carry out the process in nonstop regime, which is possible by merging energy consuming SHS method and Electrical Rolling. For realizing the process it is mandatory and sufficient, that initial components, after initiation by thermal pulse, could interaction with the heat emission, which itself ensures the self-propagation of synthesis front in lieu of heat transfer in the whole sample. Just after that process, the rolls instantly start rotation with the set speed to ensure the motion of material. This speed should be equal to the speed of propagation of synthesis front. The synthesized product in hot plastic condition is delivered to the rolls in nonstop regime, simultaneously, providing the current in deformation zone in order to compensate the energy loses. As a result by using the innovation SHS -Electrical Rolling technology we obtain long dimensional metal-ceramic product. In the presented paper optimal compositions of SHS chasms were selected in Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems. For the selection of the compounds the thermodynamic analysis has been carried out which enabled to determine adiabatic temperature of synthesis theoretically and to determine balanced concentrations of synthesized product at synthesis temperature. Thermodynamic analysis also gave possibility to determine optimal compositions of chasms and define the conditions, which are important for correct realization of synthesis process. For obtaining non porous materials and product by SHS-Electrical Rolling, it is necessary to select synthesis and compacting parameters correctly. These parameters are the pressure and the time. In Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems the high quality (nonporous or low porosity liquid phase

  10. Lightweight Steel Solutions for Automotive Industry

    International Nuclear Information System (INIS)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-01-01

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  11. Nanostructuring steel for injection molding tools

    DEFF Research Database (Denmark)

    Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items...

  12. Effects of iron-reducing bacteria and nitrate-reducing bacteria on the transformations of iron corrosion products, magnetite and siderite, formed at the surface of non-alloy steel

    International Nuclear Information System (INIS)

    Etique, Marjorie

    2014-01-01

    Radioactive waste is one of the major problems facing the nuclear industry. To circumvent this issue France plans to store vitrified high-level nuclear waste in a stainless steel container, placed into a non-alloy steel overpack, at a depth of 500 m in an argillaceous formation. The main iron corrosion products formed at the surface of the non-alloy steel are siderite (Fe II CO 3 ) and magnetite (Fe II Fe III 2 O 4 ). These compounds are formed in the anoxic conditions present in the nuclear waste repository and play a protective role against corrosion as a passive layer. This work aims to investigate the activity of nitrate-reducing bacteria (NRB, Klebsiella mobilis) and iron-reducing bacteria (IRB, Shewanella putrefaciens) during the transformation of siderite and magnetite, especially those involved in anoxic iron biogeochemical cycle. Klebsiella mobilis and Shewanella putrefaciens were first incubated with siderite or magnetite suspensions (high surface specific area) in order to exacerbate the microbial iron transformation, subsequently incubated with a magnetite/siderite film synthesized by anodic polarization at applied current density. The transformation of siderite and magnetite by direct or indirect microbial processes led to the formation of carbonated green rust (Fe II 4 Fe III 2 (OH) 12 CO 3 ). As a transient phase shared by several bacterial reactions involving Fe II and Fe III , this compound is the cornerstone of the anoxic iron biogeochemical cycle. The novelty of this thesis is the consideration of bacterial metabolisms of NRB and IRB often overlooked in bio-corrosion processes. (author) [fr

  13. Ultra clean steel for advanced linepipe applications

    Energy Technology Data Exchange (ETDEWEB)

    Bruckhaus, R.; Lachmund, H. [AG der Dillinger Huttenwerke, Dillingen (Germany)

    2005-07-01

    The grade of steel produced at the Dillinger Hutte (DH) steel plant in Germany ranges from regular to high strength structural steel for marine engineering, boiler making, crane construction and linepipe for offshore applications. In 2004, microalloyed steel grades represented nearly 66 per cent of the total production, while non alloyed graded steel had a share of 17 per cent, followed by 14 per cent for hydrogen-induced cracking (HIC) resistant steel grades for use in sour gas pipelines. Several major investments have been made at the DH steel plant since the late 1990s to guarantee the highest standard of production facilities. The main units in the plant are the hot metal desulphurization unit, two 185 t BOF converters, 3 ladle stirring and alloying units, 3 tank degassers and a single unit and twin vessel VOD. The BOF process has been optimized by a newly developed lime addition process and by variations in lance tip geometry. The 3 state-of-the-art VOD tank degassers at the DH steel plant make it possible to achieve the metallurgical requirements for low content sulphur, nitrogen and hydrogen. Three continuous vertical bending, solid core casting machines improve the already high levels of cleanliness. The vertical part assures maximum cleanliness after solidification and before bending. A 400 mm thick slab can be produced with model controlled dynamic soft reduction. The accurate alignment of the casters assures that segregation and microporosity are minimized. In addition, special cooling, bending and straightening methods are used to eliminate surface and internal cracks. 13 refs., 14 figs.

  14. CO2 emissions in the steel industry

    Directory of Open Access Journals (Sweden)

    M. Kundak

    2009-07-01

    Full Text Available Global CO2 emissions caused by the burning of fossil fuels over the past century are presented. Taking into consideration the total world production of more than 1,3 billion tons of steel, the steel industry produces over two billion tons of CO2. Reductions in CO2 emissions as a result of technological improvements and structural changes in steel production in industrialized countries during the past 40 years are described. Substantial further reductions in those emissions will not be possible using conventional technologies. Instead, a radical cutback may be achieved if, instead of carbon, hydrogen is used for direct iron ore reduction. The cost and the ensuing CO2 generation in the production of hydrogen as a reducing agent from various sources are analysed.

  15. Study of the continuous corrosion in an oxidation environment derived from the theoretical combustion products in a refinery. Case study: Ferritic steel ASTM A335 P91

    Science.gov (United States)

    Alviz Meza, A.; Kafarov, V.; Y Peña Ballesteros, D.

    2017-12-01

    Corrosion studies are key element that ensure the correct functioning of equipment in the industrial sector. The oxidation phenomena were evaluated, taking as a case study steel ASTM A335 P91 (P91), a steel of typical use in equipment that work at high temperatures. Five (5) exposure times were selected for the experimental development: 1, 20, 50, 100 and 200h; as well as four (4) analysis temperatures: 450, 550, 650 and 750°C. Through the metallographic analysis was possible to evidence the presence of multiple carbide precipitates and a ferritic structure, after all the temperatures tested. On the other hand, the analysis of hardness and microhardness showed an increase for all the evaluated temperatures. These increases were mainly related to the precipitation of carbides in the coupons of P91. Regarding to the chemical analysis, it was possible to conclude that after 200h of experimentation in each temperature, a layer of duplex oxide, composed mainly of hematite, magnetite and spinel iron-chromium, was formed in the O2/H2O atmosphere. Finally, the kinetic study demonstrated that the oxide layer formed on each coupon of P91 was of protective character.

  16. Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

    Science.gov (United States)

    Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

    This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

  17. Electrochemical Determination of Hydrogen Entry to HSLA Steel during Pickling

    Directory of Open Access Journals (Sweden)

    Jari Aromaa

    2018-01-01

    Full Text Available Pickling with hydrochloric acid is a standard method to clean steel surfaces before hot-dip galvanizing. When normal low strength steels are pickled, hydrogen formed in pickling reactions does not have any significant harmful effect on the mechanical properties of steel. However, in pickling of steels with higher strength, the penetration of hydrogen into the steel may cause severe damages. The effect of pickling of high-strength low-alloy (HSLA steels was investigated using a cell construction based on the Devanathan-Stachurski method with modified anodic surface treatment and hydrogen production using acid. The penetration and the permeability of hydrogen were measured using an electrochemical cell with hydrochloric acid on the one side of the steel sample and a solution of NaOH on the other side. No protective coating, for example, palladium on the anodic side of the sample, is needed. The penetration rate of hydrogen into the steel and exit rate from the steel were lower for higher strength steel.

  18. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-11-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  19. Performance comparison of P92 steel at home and abroad

    International Nuclear Information System (INIS)

    Ding Yang; Li Xiaodong

    2014-01-01

    Through a series of tensile, impact of grading test, metallographic, production of domestic P92 steel performance is a comprehensive comparison and analysis, and combined with the room temperature strength, high temperature strength, elongation, grain size, inclusion were discussed. The results show that, domestic P92 steel in tensile strength, chemical composition and other indicators also needs to be improved. (authors)

  20. corrosion of a carbon steel covered by treated bentonites in ...

    African Journals Online (AJOL)

    F. Arbaoui

    2017-09-01

    Sep 1, 2017 ... Keywords: Corrosion inhibitor, Carbon steel, Electrochemical Impedances Spectroscopy;. Algerian bentonites; Tungstate. ... layer of corrosion products formed on the steel surface remains thinner than in aqueous solutions [11]. ..... chloride-induced crevice corrosion of Alloy 22. Corrosion Science, 2013, 68, ...

  1. Medium carbon vanadium steels for closed die forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-01-01

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

  2. Tundish Technology for Casting Clean Steel: A Review

    Science.gov (United States)

    Sahai, Yogeshwar

    2016-08-01

    With increasing demand of high-quality clean steel, cleanliness is of paramount importance in steel production and casting. Tundish plays an important role in controlling the continuously cast steel quality as it links a batch vessel, ladle, to a continuous casting mold. Tundish is also the last vessel in which metal flows before solidifying in mold. For controlling the quality of steel, flow and temperature control of the melt are critical, and these are presented in this paper. Use of proper flux, design of flow control devices, and gas injection in tundish become important factors in casting clean steel. Recycling of hot tundish, centrifugal flow tundish, H-shaped tundish, etc. are some of the developments which were implemented to cast clean steel and these are discussed.

  3. The reactor vessel steels

    International Nuclear Information System (INIS)

    Bilous, W.; Hajewska, E.; Szteke, W.; Przyborska, M.; Wasiak, J.; Wieczorkowski, M.

    2005-01-01

    In the paper the fundamental steels using in the construction of pressure vessel water reactor are discussed. The properties of these steels as well as the influence of neutron irradiation on its degradation in the time of exploitation are also done. (authors)

  4. Modern Steel Framed Schools.

    Science.gov (United States)

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  5. Ultrahigh Carbon Steel.

    Science.gov (United States)

    1984-10-01

    Wadsworth, "On the Bulat (Damascus Steels)", Bull. Metals Museum, 4 (1979), pp. 7-23. A 17...34 ’ ." ." ." . .’~.. ." .- .. . .. ,..-.. . . . . -. . . . . .’% ,d ,".. r~~; -W .- & .j2!* . * ~ (8) J. Wadsworth and 0. D. Sherby, "On the Bulat - Damascus Steels Re- visited", Prog. Mater. Sci., 25

  6. Integrated steel components contribute to improvement of reliability of LWRs

    International Nuclear Information System (INIS)

    Anon.

    1985-01-01

    The technological development of steel products has been a major contribution to the present high capacity ratio of the nuclear power plants in Japan. That is the summary of such matters as the continuous effort to manufacture high quality products, the scaling-up of components aiming at the reduction of welded seams, the application of in-service inspection and the counter-measures to prevent defects in materials. Steel plates and pipes for nuclear plants must be processed under complete quality control from steel making to final inspection. Major steel makers exercise quality control in line with ASME Section 3, Nuclear power plant components. Many plants of the major steel makers have been granted Quality System Certificate (Materials), and/or authorized to use N stamps and/or NPT stamps by ASME. In addition, all the steel makers have developed their own QC activities. The nuclear fuel made in Japan has shown the extremely low failure rate due to the rigid quality assurance standards. The examples of the extra heavy steel plates used for reactor pressure vessels, the nuclear steel components with reduced welded seams, nuclear grade stainless steel, Alloy 600 and SCR-3 are explained. (Kako, I.)

  7. Quest for steel quality: the role of metallurgical chemistry

    Energy Technology Data Exchange (ETDEWEB)

    McLean, A. [Toronto Univ., ON (Canada). Dept. of Metallurgy and Materials Science

    2000-10-01

    Improvements in the quality of steels and the role played by metallurgical chemistry to bring about those improvements are discussed. The particular emphasis is on the chemical behaviour of solutes in molten steel and the reaction between steel, slag and refractory materials and the manner in which they influence the physical properties and performance of the steel product. As an illustration of the contribution of chemistry to steel making the case of the steel plates used in the construction of the Titanic is cited. In 1911 when the Titanic was constructed by Harland and Wolff at their Belfast shipyard, the steel plates used in the hull met all then current specifications. In 1992 when a number of steel samples recovered from the Titanic were examined, it was found that the hull of the vessel was constructed of low carbon, semi-killed steel, produced in the open-hearth process. Microstructural analysis showed extensive carbon banding, typical of hot rolled 0.2 per cent carbon steel. Also found were long manganese sulphide inclusions elongated in the rolling direction, some of which exceeded 25 mm in length. It was determined that as a consequence of these inclusions, at a seawater temperature of 0 degree C, the hull plates of the Titanic had essentially no resistance to fracture. Today's high quality steels used in applications such as Arctic pipelines, offshore platforms, icebreakers and ships for the transportation of natural gas, oxygen and sulphur concentrations are frequently less than 10 ppm. These elements have a profound influence of the quality of the final steel products by virtue of their effect of hindering the formation of inclusions. 2 refs., 3 figs.

  8. Mechanical characterization of a reduced activation 9 Cr ferritic/martensitic steel of spanish production; Caracterizacion mecanica de un acero ferritico/martenitico de activacion reducida de produccion espanola

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, D.; Serrano, M.

    2012-07-01

    This paper shows the first results concerning the characterization of two heats of a reduced activation 9 Cr ferritic/martensitic steel (RAFM) made in Spain, called AF1B and AF2A. The results of this characterization are compared with their European counterparts, EUROFER97-2, which was chosen as reference material. All activities described were performed in the Structural Materials Unit of CIEMAT, within the national project TECNO-FUS CONSOLIDER INGENIO.The two Spanish heats have the same production process and heat treatment. Both heats have a similar tensile behaviour similar to EUROFER97-2, but on the other hand impact properties are lower. The microstructure of AF1B reveals large biphasic inclusions that affecting its mechanical properties, especially the impact properties. AF2A casting was free of these inclusions. (Author) 24 refs.

  9. 21 CFR 178.3300 - Corrosion inhibitors used for steel or tinplate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Corrosion inhibitors used for steel or tinplate... AIDS, AND SANITIZERS Certain Adjuvants and Production Aids § 178.3300 Corrosion inhibitors used for steel or tinplate. Corrosion inhibitors may be safely used for steel or tinplate intended for use in, or...

  10. 76 FR 35400 - Continuation of Suspended Antidumping Duty Investigation on Certain Hot-Rolled Flat-Rolled Carbon...

    Science.gov (United States)

    2011-06-17

    ... Commerce. SUMMARY: As a result of the determination by the Department of Commerce (``the Department'') and.... Scope See Appendix 1. Continuation As a result of the respective determinations by the Department and... as follows: 0.012 percent maximum phosphorus, 0.015 percent maximum sulfur, and 0.20 percent maximum...

  11. Interaction model of steel ladle of continuous caster in steel works

    Directory of Open Access Journals (Sweden)

    Huang Bang Fu

    2016-01-01

    Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

  12. Simultaneous improvement of surface quality and productivity using grey relational analysis based Taguchi design for turning couple (AISI D3 steel/ mixed ceramic tool (Al2O3 + TiC

    Directory of Open Access Journals (Sweden)

    Oussama Zerti

    2017-07-01

    Full Text Available Current optimization strategies are based on the increase the productivity and the quality with lower cost in short time. Grey relational analysis “GRA” based on Taguchi design was proposed in this paper for simultaneous improvement of surface quality and productivity. The turning trials based on mixed Taguchi L18 factorial plan were conducted under dry cutting conditions for the machining couple: AISI D3 steel/mixed ceramic inserts (CC650. The machining parameters taken into account during this study are as follow: major cutting edge angle (χr, cutting insert nose radius (r, cutting speed (Vc, feed rate (f, and depth of cut (ap. Significant effects of machining parameters and their interactions were evaluated by the analysis of variance. Through this analysis, it have been found clearly that feed rate and cutting insert nose radius had a big significant effects on surface quality while depth of cut, feed rate followed by cutting speed had a major effect on productivity. The mathematical relationship between the machining parameters and the performance characteristics was formulated by using a linear regression model with interactions. Optimal levels of parametric combination for achieving the higher surface quality with maximum productivity were selected by grey relational analysis which is based on the high value of grey relational grade. Confirmation experiments were carried out to prove the powerful improvement of experimental results and to validate the effectiveness of the multi-optimization technique applied in this paper.

  13. Complex Protection of Vertical Stainless Steel Tanks

    Directory of Open Access Journals (Sweden)

    Fakhrislamov Radik Zakievich

    2014-03-01

    Full Text Available The authors consider the problem of fail-safe oil and oil products storage in stainless steel tanks and present the patented tank inner side protection technology. The latter provides process, ecological and fire safety and reducing soil evaporation of oil products, which is a specific problem. The above-mentioned technology includes corrosion protection and heat insulation protection providing increase of cover durability and RVS service life in general. The offered technological protection scheme is a collaboration of the author, Steel Paint GmbH firm and JSC “Koksokhimmontazhproyekt”. PU foam unicomponent materials of Steel Paint GmbH firm provide the protection of tank inner side and cover.

  14. Atmospheric corrosion of mild steel

    Directory of Open Access Journals (Sweden)

    Morcillo, M.

    2011-10-01

    Full Text Available The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a the morphology of steel corrosion products and corrosion product layers; and b long-term atmospheric corrosion ( > 10 years.

    La corrosión atmosférica del acero suave es un tema de gran amplitud que ha sido tratado por muchos autores en numerosas regiones del mundo. Este artículo de compilación incorpora publicaciones relevantes sobre esta temática, en particular sobre la naturaleza de los productos de corrosión atmosférica, mecanismos y cinética de los procesos de corrosión atmosférica, prestando una atención especial a dos aspectos sobre los que la información publicada ha sido menos abundante: a morfología de los productos de corrosión del acero y capas de productos de corrosión, y b corrosión atmosférica a larga duración (> 10 años.

  15. Mechanical characteristics of welded joints between different stainless steels grades

    Science.gov (United States)

    Topolska, S.; Łabanowski, J.

    2017-08-01

    Investigation of mechanical characteristics of welded joints is one of the most important tasks that allow determining their functional properties. Due to the very high, still rising, cost of some stainless steels it is justified, on economic grounds, welding austenitic stainless steel with steels that are corrosion-resistant like duplex ones. According to forecasts the price of corrosion resistant steels stil can increase by 26 ÷ 30%. For technical reasons welded joints require appropriate mechanical properties such as: tensile strength, bending, ductility, toughness, and resistance to aggressive media. Such joints are applied in the construction of chemical tankers, apparatus and chemical plants and power steam stations. Using the proper binder makes possible the welds directly between the elements of austenitic stainless steels and duplex ones. It causes that such joits behave satisfactorily in service in such areas like maritime constructions and steam and chemical plants. These steels have high mechanical properties such as: the yield strength, the tensile strength and the ductility as well as the resistance to general corrosion media. They are resistant to both pitting and stress corrosions. The relatively low cost of production of duplex steels, in comparison with standard austenitic steels, is inter alia, the result of a reduced amount of scarce and expensive Nickel, which is seen as a further advantage of these steels.

  16. Design of steel cylindrical tanks

    OpenAIRE

    Hlastec, Jan

    2012-01-01

    The thesis deals with the area of steel shell structures. Presented is the design process of steel cylindrical tanks using Eurocode standards. I dealt with the plastic limit states and stability limit state of steel shell structures. A program for the calculation of cylindrical steel tanks for the limit state of strength and stability is made in Matlab. The focus of this work is on understanding the design process of cylindrical steel tanks and creating a computer program in Matlab. Create...

  17. From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

    International Nuclear Information System (INIS)

    Torralba, José M.; Navarro, Alfonso; Campos, Mónica

    2013-01-01

    A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure

  18. POST-MORTEM CHARACTERISATION OF ALUMINA-C REFRACTORY BRICKS WITH ORGANIC BOND FROM STEEL PRODUCTION: POTENTIALITY OF Al₂O₃ - MATERIAL RECOVERY

    Directory of Open Access Journals (Sweden)

    Beatrice Plesingerova

    2017-07-01

    Full Text Available The paper describes the post-mortem characterisation of spent class AC 70/5 refractory linings from steel ladles, focuses on the environmental impact of their dumping, and points to possibilities of reusing material that is less degraded by corrosion. The degradability of the spent refractories in water is an indicator of their degree of corrosion. Therefore the crushed refractory bricks were leached in water and a weakly acid medium (pH = 5.95 and 4.21, respectively. The pH value, conductivity, redox potential and concentration of ions were measured in the leachates. New AC 70/5 material generates a pH value of leachates of around 8.5, while the alkalinity of leachates from spent brick material increases with the increasing content of lime-corroding compounds (pH = 10-12. Alkaline environments inhibit the release of heavy metal ions. Under the thin strongly corroded surface the refractory material deteriorates only slightly. When bricks are crushed, a redistribution of components into grainy fractions occurs. C and MgO are concentrated in the fine fraction (under 1 mm and Al₂O₃ in the coarse fractions (1-2.5 mm. In view of raw material prices it is desirable to proceed further with the recovery of grainy Al₂O₃.

  19. Production of Steel Casts in Two-Layer Moulds with Alkaline Binders Part 1. Backing sand with the alkaline inorganic binder RUDAL

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2011-04-01

    Full Text Available Steel casts in Z.N. POMET were produced in moulds made of the moulding sand Floster. This sand did not have good knocking outproperties, required a significant binder addition (4.5-5.0 parts by weight, and the casting surface quality gave rise to clients objections.Therefore a decision of implementing two-layer moulds, in which the facing sand would consist of the moulding sand with an alkalineorganic binder while the backing sand would be made of the moulding sand with an inorganic binder also of an alkaline character - wasundertaken. The fraction of this last binder in the moulding sand mass would be smaller than that of the binder used up to now (waterglass. The application of two moulding sands of the same chemical character (highly alkaline should facilitate the reclamation processand improve the obtained reclaimed material quality, due to which it would be possible to increase the reclaim fraction in the mouldingsand (up to now it was 50%. The results of the laboratory investigations of sands with the RUDAL binder are presented in the paper.

  20. Modeling and optimization of surface roughness and productivity thru RSM in face milling of AISI 1040 steel using coated carbide inserts

    Directory of Open Access Journals (Sweden)

    Mohamed Fnides

    2017-03-01

    Full Text Available The aim of this study is to evaluate the impact of factors such as cutting speed, feed rate, and depth of cut on surface roughness and Material Removed Rate (MRR when machining in dry face milling AISI 1040 steel with coated carbide inserts GC1030 using the response surface methodology (RSM. For this purpose, a number of machining experiments based on statistical three-factor and three-level factorial experiment designs, completed (L27 with a statistical analysis of variance (ANOVA, were performed in order to develop mathematical models and to identify the significant factors of these technological parameters. Multi-objective optimization procedure for minimizing Ra, Ry and Rz and maximizing MRR using desirability approach has been also implementented. The current study was also carried out to investigate the tool life of the inserts. The models found the relationship between the cutting parameters (Vc, fz and ap and the studied technological parameters. It has been found that the cutting speed was the most affecting surface roughness which is due to the geometry of the insert which has a scraping edge and enables to obtain low roughness even at important feed rate, followed by the feed rate and the depth of cut at the end. The optimal combination of cutting parameters were cutting speed of 314 m/min, feed rate of 0.16 mm/tooth and depth of cut of 0.6 mm with a composite desirability of 0.924.

  1. Modeling and multi-objective optimization of surface roughness and productivity in dry turning of AISI 52100 steel using (TiCN-TiN coating cermet tools

    Directory of Open Access Journals (Sweden)

    Ouahid Keblouti

    2017-01-01

    Full Text Available The present work concerns an experimental study of turning with coated cermet tools with TiCN-TiN coating layer of AISI 52100 bearing steel. The main objectives are firstly focused on the effect of cutting parameters and coating material on the performances of cutting tools. Secondly, to perform a Multi-objective optimization for minimizing surface roughness (Ra and maximizing material removal rate by desirability approach. A mathematical model was developed based on the Response Surface Methodology (RSM. ANOVA method was used to quantify the cutting parameters effects on the machining surface quality and the material removal rate. The results analysis shows that the feed rate has the most effect on the surface quality. The effect of coating layers on the surface quality is also studied. It is observed that a lower surface roughness is obtained when using PVD (TiCN-TiN coated insert when compared with uncoated tool. The values of root mean square deviation and coefficient of correlation between the theoretical and experimental data are also given in this work where the maximum calculated error is 2.65 %.

  2. Lung tumor production and tissue metal distribution after exposure to manual metal ARC-stainless steel welding fume in A/J and C57BL/6J mice.

    Science.gov (United States)

    Zeidler-Erdely, Patti C; Battelli, Lori A; Salmen-Muniz, Rebecca; Li, Zheng; Erdely, Aaron; Kashon, Michael L; Simeonova, Petia P; Antonini, James M

    2011-01-01

    Stainless steel welding produces fumes that contain carcinogenic metals. Therefore, welders may be at risk for the development of lung cancer, but animal data are inadequate in this regard. Our main objective was to examine lung tumor production and histopathological alterations in lung-tumor-susceptible (A/J) and -resistant C57BL/6J (B6) mice exposed to manual metal arc-stainless steel (MMA-SS) welding fume. Male mice were exposed to vehicle or MMA-SS welding fume (20 mg/kg) by pharyngeal aspiration once per month for 4 mo. At 78 wk postexposure, gross tumor counts and histopathological changes were assessed and metal analysis was done on extrapulmonary tissue (aorta, heart, kidney, and liver). At 78 wk postexposure, gross lung tumor multiplicity and incidence were unremarkable in mice exposed to MMA-SS welding fume. Histopathology revealed that only the exposed A/J mice contained minimal amounts of MMA-SS welding fume in the lung and statistically increased lymphoid infiltrates and alveolar macrophages. A significant increase in tumor multiplicity in the A/J strain was observed at 78 wk. Metal analysis of extrapulmonary tissue showed that only the MMA-SS-exposed A/J mice had elevated levels of Cr, Cu, Mn, and Zn in kidney and Cr in liver. In conclusion, this study further supports that MMA-SS welding fume does not produce a significant tumorigenic response in an animal model, but may induce a chronic lung immune response. In addition, long-term extrapulmonary tissue alterations in metals in the susceptible A/J mouse suggest that the adverse effects of this fume might be cumulative.

  3. Glass Stronger than Steel

    Science.gov (United States)

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  4. Structural amorphous steels

    International Nuclear Information System (INIS)

    Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

    2004-01-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

  5. Steel Strapping Evaluation

    National Research Council Canada - National Science Library

    Haas, Bradley

    1996-01-01

    ... (ARDEC) to perform salt-fog accelerated-aging testing on 1 - 1/4-inch steel strapping to determine whether Delta, style III, painted seals are a suitable alternative to currently utilized seals...

  6. Metallurgy: Printing steels

    Science.gov (United States)

    Todd, Iain

    2018-01-01

    Additive manufacturing has been used to fabricate a common stainless steel, which imparts a unique microstructure to this material, making it stronger and more ductile than that produced with conventional methods.

  7. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  8. High Nitrogen Stainless Steel

    Science.gov (United States)

    2011-07-19

    crack growth (FCG) test (ASTM E 647-95a) - square bar specimen of 0.4x0.4x2.8 in. in L-orientation with a Charpy notch at the mid- length for SCC...Hydrogen Embrittlement in Steel by the Increment Loading Technique. Fractography: After the stress-life fatigue tests , the fracture surface morphology...NAWCADPAX/TR-2011/162 HIGH NITROGEN STAINLESS STEEL by E. U. Lee R. Taylor 19 July 2011 Approved for

  9. Ferrium M54 Steel

    Science.gov (United States)

    2015-03-18

    coated specimens of Ferrium M54 steel were subjected to electrochemical measurement, microstructure examination, mechanical testing in air, fatigue...counsel on fatigue crack growth testing . NAWCADPAX/TIM-2014/292 1 INTRODUCTION High strength steels developed in the 1940’s and 1950’s... Charpy notch at the mid-length for SCC test under four-point bending (ASTM F 1624) - flat plate specimen of 4 x 4 x 1/8 in. for electrochemical

  10. Urban heritage, building maintenance: Iron & steel

    OpenAIRE

    Verhoef, L.G.W.

    1999-01-01

    In the 1ge century what had been the traditional building techniques up to th at time were considerably changed owing to the use of cast iron and later wrought iron and steel. In fact, the industrial revolution, initially based in England, would not have been possible without these materiais. Not only the development of the product, in which the ditlerence bet ween iron and steellay purely !he fact that steel could be tempered, while iron could be hammered into shape, but also the manufacturi...

  11. Application of digital gammagraphy techniques to steel

    International Nuclear Information System (INIS)

    Dumont-Fillon, J.; Gauje, P.; Wanin, M.

    1982-01-01

    To reveal certain defects in steel by gammagraphy, it is possible to use an electronic detector measuring the transmitted flux point by point. In order to improve the performance of these techniques, the use of multiple detectors is being investigated to facilitate the mapping of flaws in the inspection of large-section products. In this connection, we have developed an experimental test bench designed to elucidate the applicable measurement conditions. We have investigated more particularly the evolution of the volume of the limit detectable fault according to the geometrical measurement parameters. An attempt is also being made to transpose tomographical techniques to the examination of small steel specimens [fr

  12. Molybdenum protective coatings adhesion to steel substrate

    Science.gov (United States)

    Blesman, A. I.; Postnikov, D. V.; Polonyankin, D. A.; Teplouhov, A. A.; Tyukin, A. V.; Tkachenko, E. A.

    2017-06-01

    Protection of the critical parts, components and assemblies from corrosion is an urgent engineering problem and many other industries. Protective coatings’ forming on surface of metal products is a promising way of corrosionprevention. The adhesion force is one of the main characteristics of coatings’ durability. The paper presents theoretical and experimental adhesion force assessment for coatings formed by molybdenum magnetron sputtering ontoa steel substrate. Validity and reliability of results obtained by simulation and sclerometry method allow applying the developed model for adhesion force evaluation in binary «steel-coating» systems.

  13. Chromium-Makes stainless steel stainless

    Science.gov (United States)

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  14. Advanced hot rolling strategies for IF and TRIP steels

    NARCIS (Netherlands)

    Elsner, A.

    2005-01-01

    Steel producers are forced to reduce the production cost on the one hand and increase the performances of the products on the other hand, to maintain or even increase their market share. A likely method to save on production costs is to cut down the rather long production chain for conventional cold

  15. Corrosion Behavior of Austenitic and Duplex Stainless Steels in Lithium Bromide

    Directory of Open Access Journals (Sweden)

    Ayo Samuel AFOLABI

    2009-07-01

    Full Text Available The corrosion behavior of austenitic and duplex stainless steels in various concentrations of lithium, bromide solution was investigated by using the conventional weight loss measurement method. The results obtained show that corrosion of these steels occurred due to the aggressive bromide ion in the medium. Duplex stainless steel shows a greater resistance to corrosion than austenitic stainless steel in the medium. This was attributed to equal volume proportion of ferrite and austenite in the structure of duplex stainless steel coupled with higher content of chromium in its composition. Both steels produced electrochemical noise at increased concentrations of lithium bromide due to continuous film breakdown and repair caused by reduction in medium concentration by the alkaline corrosion product while surface passivity observed in duplex stainless steel is attributed to film stability on this steel.

  16. Superior bonding properties of dissimilar steel joint produced by electroslag remelting

    Science.gov (United States)

    Lee, Yongmoon; Lee, Taekyung; Kim, Byeong Hong; Lee, Chong Soo

    2015-11-01

    The joining of dissimilar steels, called clad steel, has attracted great attention recently due to its good material performances and productivity. The present work utilized an electroslag-remelting (ESR) process to join dissimilar carbon and stainless steels with enhanced bonding properties. The microstructural characteristics and bonding properties of the developed ESR-clad steel were investigated in comparison to those of other clad steels manufactured by conventional methods, including hot roll-bonding and weld overlaying. The microstructure of the developed alloy gradually changed within the bonding layer; this change is discussed in light of the phase transformation and fracture behavior. The ESR-clad steel had much higher bonding strength compared to the other steel joints in shear testing. Such an improvement in the bonding properties was attributed to the defect-free interface and low residual stress in the graded bonding layer of the ESR-clad steel.

  17. Production and characterization of multilayer coatings of Ti/TiN on AISI 316L stainless steel by the PVD technique of cathodic arc ion plating

    International Nuclear Information System (INIS)

    Forlerer, Elena; Rodriguez, Fernando; Mingolo, Norma

    2006-01-01

    Multilayer coatings were produced from bi-layers (compound layers) of Ti/TiN in a PVD reactor of cathodic arc ion plating. The process was carried out at an Argon gas pressure of 5x10 -3 Torr for the interlayer of Ti and a nitrogen + argon pressure of 2x10 -2 Torr for the deposit of TiN and a Bias voltage of -500V for the Ti layer and -100V for the TiN layer. The arc current held constant at 80 amp. The samples were kept at high temperatures ≥ 300 o C, mounted on a rotating system that held the test piece 15-25 cm from the Ti electrode. Certified composition AISI 316L and AISI 410 stainless steel were used for the substrate. Coatings with one or two compound layers with similar thicknesses were made. The coatings were characterized mechanically by adherence, thickness and microhardness by Vickers indentation with 25g loads. The texture was studied by X-ray diffraction and present phases and residual tensions were determined. The results of the X-ray diffraction show the presence of the mostly TiN phase, with fcc structure in the mono-layer and the bi-layer. Residual tensions are compressive and elevated due to the expansion of the TiN network during the deposition process. Measurements of the bi-layers at different angles showed a relaxing of the tensions close to the surface, which could be due to the effect of the second interlayer of Ti. Preferential orientations associated with the growth process of the layers and the developed microstructure were detected in the TiN (CW)

  18. New ferritic steels for advanced steam plants

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H; Koenig, H. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    During the last 15-20 years ferritic-martensitic 9-12 % chromium steels have been developed under international research programmes which permit inlet steam temperatures up to approx. 625 deg C and pressures up to about 300 bars, thus leading to improvements in thermal efficiency of around 8 % and a CO{sub 2} reduction of about 20 % versus conventional steam parameters. These new steels are already being applied in 13 European and 34 Japanese power stations with inlet steam temperature up to 610 deg C. This presentation will give an account of the content, scope and results of the research programmes and of the experience gained during the production of components which have been manufactured from the new steels. (orig.) 13 refs.

  19. Articles comprising ferritic stainless steels

    Science.gov (United States)

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  20. Plasticity of low carbon stainless steels

    International Nuclear Information System (INIS)

    Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

    1975-01-01

    In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

  1. Compresibility and sinterability of HCx PM steel diluted with stainless steels

    Directory of Open Access Journals (Sweden)

    Elena Gordo

    2003-12-01

    Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

  2. Superior Properties of Ultra-fine-grained Steels

    Directory of Open Access Journals (Sweden)

    J. I. Leinonen

    2004-01-01

    Full Text Available A description of the improved mechanical properties obtained in ultra-fine-grained steels up to now will be presented in this paper, and some potential applications of these new generation steels will be described. In addition, the principle and implementation of a novel hot rolling process developed by the author will be introduced. This novel Thermomechanical Nonrecrystallisation Control Process (TNCP has been shown to give an ultra-fine ferrite (uff structure with grain sizes of 2 to 3mm in various test steels, thus resulting in super-toughness. Charpy V impact test results suggest that some of these steels could still be tough at temperatures lower than -100 °C. This novel process, TNCP, is one potential candidate for the commercial production of superior ultra-fine-grained steels in the future.

  3. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  4. The Magnificent Beauty of Edged Weapons Made with Persian Watered Steel

    Directory of Open Access Journals (Sweden)

    Manouchehr Moshtagh Khorasani

    2012-07-01

    Full Text Available The objective of this article is to give a short overview of different types of a product called “Persian watered steel” and show its beauty through examples of edged weaponry. I use the terms “watered steel,” “Damascus steel,” and “crucible steel” interchangeably throughout this article, and those terms are also explained. Watered steel is produced from steel made in crucibles, and the resulting differences in properties occurring during the process will be explained. The resulting quality is vital in producing edged weapons that are of praiseworthy significance. Another section of this article deals with the production centers of crucible steel and gives a short overview of this topic, including a discussion on watered steel in historical accounts. Lastly, the classification of properties of watered steel in early modern times is discussed.

  5. Steel fiber reinforced concrete

    International Nuclear Information System (INIS)

    Baloch, S.U.

    2005-01-01

    Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

  6. Progress in thermomechanical control of steel plates and their commercialization

    Directory of Open Access Journals (Sweden)

    Kiyoshi Nishioka and Kazutoshi Ichikawa

    2012-01-01

    Full Text Available The water-cooled thermomechanical control process (TMCP is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates.

  7. Evaluation of Steel Cleanliness in a Steel Deoxidized Using Al

    Science.gov (United States)

    Castro-Cedeño, Edgar-Ivan; Herrera-Trejo, Martín; Castro-Román, Manuel; Castro-Uresti, Fabián; López-Cornejo, Monserrat

    2016-06-01

    The effect of magnesium in the aluminum used as a deoxidizer on the cleanliness of steel was studied throughout a steelmaking route for the production of thin slabs. Two deoxidizers with different Mg contents were used. The Mg content of a "typical" deoxidizer was ~0.5 wt pct Mg, whereas that for an alternative deoxidizer was ~2 wt pct Mg. The inclusion population at different stages of the steelmaking process was characterized in terms of chemical composition, number, and size distribution. The inclusion modification path shows that the solid Al2O3 and Al2O3-MgO inclusions formed in the early stage of the steel ladle treatment are modified into Al2O3-MgO-CaO liquid and MgO-Al2O3-liquid inclusions. Although some slight differences were observed in the ladle furnace samples, the chemical composition of inclusions was similar in the samples taken at the mold of the continuous casting, regardless of the deoxidizer used. Gumbel, generalized extreme value (GEV), and generalized Pareto (GP) distributions were used for the description of the size distribution. The GEV and GP distributions resulted in proper distributions to describe the evolution of size distribution throughout the steelmaking process. Furthermore, no statistically significant differences between inclusion size distributions resulting from the use of either deoxidizer were found.

  8. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  9. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  10. Fatigue damage of steel components

    DEFF Research Database (Denmark)

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  11. Development of a new dual phase steel with laminated microstructural morphology

    Energy Technology Data Exchange (ETDEWEB)

    Saeidi, N., E-mail: navidsae@gmail.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 4156–83111 (Iran, Islamic Republic of); Karimi, M. [Department of Materials Science and Engineering, Shahrood University of Technology, Shahrood, 3619995161 (Iran, Islamic Republic of); Toroghinejad, M.R. [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 4156–83111 (Iran, Islamic Republic of)

    2017-05-01

    The development of dual phase steels to meet the current world demands, for the purpose of decreasing the fuel consumption with increasing the strength to weight ratio, requires certain microstructural modifications. In the present research, a new morphology of DP steel, known as Laminated–DP steel, as well as its unique production method has been introduced. The new process developed involved properly selecting low carbon steels, stacking them in a laminated manner and performing a roll bonding process followed by short austenitization treatment. The martensite volume fraction was designed and obtained to be 24%. Scanning electron microscopy (SEM) was employed for microstructural examination. Moreover, deformation and tensile behavior of the newly developed steel were studied and compared with those of some ordinary DP steel (ODP). Room temperature uniaxial tensile tests also revealed mechanical properties comparable with those of the commercial DP600 steel, a kind of structural automotive steel. - Highlights: • A new method for producing dual phase steels was introduced. • Employing a new thermo-mechanical process a laminated microstructure was obtained. • Mechanical properties of the new laminated DP steel were studied. • Tensile properties of the new DP steel were comparable with those of the commercial DP600 steel.

  12. High temperature creep strength of Advanced Radiation Resistant Oxide Dispersion Strengthened Steels

    International Nuclear Information System (INIS)

    Noh, Sanghoon; Kim, Tae Kyu

    2014-01-01

    Austenitic stainless steel may be one of the candidates because of good strength and corrosion resistance at the high temperatures, however irradiation swelling well occurred to 120dpa at high temperatures and this leads the decrease of the mechanical properties and dimensional stability. Compared to this, ferritic/martensitic steel is a good solution because of excellent thermal conductivity and good swelling resistance. Unfortunately, the available temperature range of ferritic/martensitic steel is limited up to 650 .deg. C. ODS steel is the most promising structural material because of excellent creep and irradiation resistance by uniformly distributed nano-oxide particles with a high density which is extremely stable at the high temperature in ferritic/martensitic matrix. In this study, high temperature strength of advanced radiation resistance ODS steel was investigated for the core structural material of next generation nuclear systems. ODS martensitic steel was designed to have high homogeneity, productivity and reproducibility. Mechanical alloying, hot isostactic pressing and hot rolling processes were employed to fabricate the ODS steels, and creep rupture test as well as tensile test were examined to investigate the behavior at high temperatures. ODS steels were fabricated by a mechanical alloying and hot consolidation processes. Mechanical properties at high temperatures were investigated. The creep resistance of advanced radiation resistant ODS steels was more superior than those of ferritic/ martensitic steel, austenitic stainless steel and even a conventional ODS steel

  13. Coated 4340 Steel

    Science.gov (United States)

    2013-08-26

    NAWCADPAX/TR-2013/252 4 MECHANICAL TEST Single edge notched, square-bar ( Charpy ) specimens, bare or coated, were tested under four-point bending at...Treated 4340 Steel Tested in Air NAWCADPAX/TR-2013/252 APPENDIX 100 150 200 250 300 1.E+03 1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 M ax . S tr es s ( ks i...Fatigue Life, N (cycle) Bare No. 1 ST No. 3 ST Figure 10: Stress-Life Fatigue Curves for Bare and Surface-Treated 4340 Steel Tested in 3.5% NaCl

  14. Joining uranium to steel

    International Nuclear Information System (INIS)

    Perkins, M.A.

    1976-05-01

    A method has been devised which will allow the joining of uranium to steel by fusion welding through the use of an intermediate material. Uranium-0.5 titanium was joined to AISI 304L stainless steel by using a vanadium insert. Also, a method is now available for selecting possible filler metals when two entirely dissimilar metals need to be joined. This method allows a quantitative ranking to be made of the possible filler metals and thus the most likely candidate can be selected

  15. How Will Copper Contamination Constrain Future Global Steel Recycling?

    Science.gov (United States)

    Daehn, Katrin E; Cabrera Serrenho, André; Allwood, Julian M

    2017-06-06

    Copper in steel causes metallurgical problems, but is pervasive in end-of-life scrap and cannot currently be removed commercially once in the melt. Contamination can be managed to an extent by globally trading scrap for use in tolerant applications and dilution with primary iron sources. However, the viability of long-term strategies can only be evaluated with a complete characterization of copper in the global steel system and this is presented in this paper. The copper concentration of flows along the 2008 steel supply chain is estimated from a survey of literature data and compared with estimates of the maximum concentration that can be tolerated in steel products. Estimates of final steel demand and scrap supply by sector are taken from a global stock-saturation model to determine when the amount of copper in the steel cycle will exceed that which can be tolerated. Best estimates show that quantities of copper arising from conventional scrap preparation can be managed in the global steel system until 2050 assuming perfectly coordinated trade and extensive dilution, but this strategy will become increasingly impractical. Technical and policy interventions along the supply chain are presented to close product loops before this global constraint.

  16. A-3 steel work completed

    Science.gov (United States)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  17. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    Damascus steels were not replicated in Europe until 1821. The pattern welded composite swords are the essence of the Samurai and Viking. 3. The Role of Wootz Steel in the Development of. Modern Metallurgy. For centuries iron and steel were thought as being two elements belonging to the ferrous family, just as copper, ...

  18. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    Mediterranean sources including one from the time of Alexander. (3rd c. BC), who was said to have been presented with 100 talents of Indian steel. Arabs took ingots of wootz steel to Damascus following which a thriving industry developed there for making weapons and armour of this steel, the renown of which has given.

  19. Austenite stability in the high strength metastable stainless steels

    OpenAIRE

    S.J. Pawlak

    2007-01-01

    Purpose: The aim of the present paper was to study the peculiarities of the austenite to martensite phase transformation (A-M), which is an essential step in the production technology of the high strength metastable stainless steels.Design/methodology/approach: The desired control over A-M transformation have been achieved by proper design of the steel chemistry, cold working and heat treatment.Findings: For a range of steel compositions, it was shown that severe cold working leads to fully m...

  20. Problems of the supply of raw materials for steel alloys

    International Nuclear Information System (INIS)

    Haferkamp, H.

    1975-01-01

    A survey is given on the supply of raw metals, of the alloy elements Mn, Cr, Ni, Mo, W, Co, V, which play an important part as 'steel-refining elements' in the steel-producing industry, and of the special metals Nb and Te. This information is followed by a comparison of the supply situation for crude oil and for the basic material iron are, an assessment on the future development of demand and production with an assumed shortage of raw materials, the solutions to the supply problems of the steel industry, and the national raw materials policy. (HK/AK) [de

  1. Estimation of CO2 emission for each process in the Japanese steel industry: a process analysis

    International Nuclear Information System (INIS)

    Sakamoto, Y.; Tonooka, Y.

    2000-01-01

    The CO 2 emission for each process in the Japanese steel industry is estimated by a process analysis using statistical data in order to evaluate the possibility of reducing CO 2 emissions. The emission factor of CO 2 for each product and also for crude steel produced from an integrated steel plant route and an electric arc furnaces route is estimated and compared. The CO 2 emissions can be estimated from production amounts of products for each process and for crude steel. The CO 2 emission of blast furnaces is the largest and that of rolling and piping follows. The emission factor of CO 2 of crude steel produced from an integrated steel plant route is approximately 3.8 times as high as that produced via an electric arc furnace route. (Author)

  2. Tropical Weather Resistant Galvanized Steel Coated and Uncoated

    Directory of Open Access Journals (Sweden)

    Suárez-Corrales Xenia Isbel

    2014-01-01

    Full Text Available The corrosion behavior of coated and uncoated galvanized steel products is determined by exposing them to accelerated and natural climatic test. Accelerated tests were carried out in climatic chambers and natural atmospheric test in a marine-coastal station (Cojimar. The influence of tropical humid climate on these products is determined. Adhesion is an important property for a good performance, from the decorative point of view or as an additional protection. The evaluation indicates that 95% of the galvanized steel products show a good corrosion resistance; although 71% of coated galvanized products and 100% of painted galvanized products do not cover the requirements with respect to the mechanical and corrosion protection aspects. For a good efficiency and economic performance of metal mechanical industry, a correct surface treatment and coating application is required. A key point is to increase the quality by improving a better corrosion protective performance respecting uncoated galvanized steel.

  3. Control of radioactivity at the Luxembourg steel-making facilities

    International Nuclear Information System (INIS)

    Werner, C.

    1999-01-01

    The Luxembourg steel industry has a yearly capacity of close to 3 million tonnes of raw steel produced from scrap at three electric arc furnace steel-making plants. It has introduced in 1994 a comprehensive system of measuring devices to prevent radioactive material from being introduced into its meltshops. Detection equipment has been installed at the road and railroad accesses to the three plants. Further to the controls of incoming scrap, radioactivity is monitored on both the steel and the slag samples of each heat produced at the plants. This measure is taken in order to detect any incident involving the melting of a radioactive source that might have escaped the controls of incoming material as soon as possible. The triple purpose of these controls is: (i) to protect the personnel of the steel making plants from radiation hazards; (ii) to maintain the integrity of the equipment; and (iii) to assure integrity of the products. The presentation describes the possible origins of radioactive contamination in steel scrap as well as the behaviour in the steel making process of the different radionuclides that can be expected to be introduced into the steel making vessels through steel scrap. Together with the government agency for radiation protection, procedures have been developed for the management of any event of detection of radioactivity in the plants and to assure optimum availability of the measuring equipment. These procedures are described and commented in the presentation. The presentation includes also a report on the experience from 4 years of monitoring, during which more than 10 million tonnes of scrap have passed the gates of the steel-making plants of ProfilARBED and ARES. (author)

  4. Guns, Germs and Steel

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 6; Issue 1. Guns, Germs and Steel - A Short History of Everybody for the Last 13,000 years. Suri Venkatachalam. Book Review Volume 6 ... Fulltext. Click here to view fulltext PDF. Permanent link: http://www.ias.ac.in/article/fulltext/reso/006/01/0084-0088 ...

  5. Guns, Germs and Steel

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 6; Issue 1. Guns, Germs and Steel - A Short History of Everybody for the Last 13,000 years. Suri Venkatachalam. Book Review Volume 6 Issue 1 January 2001 pp 84-88. Fulltext. Click here to view fulltext PDF. Permanent link:

  6. The anaerobic corrosion of carbon steel in concrete

    International Nuclear Information System (INIS)

    Naish, C.C.; Balkwill, P.H.; O'Brien, T.M.; Taylor, K.J.; Marsh, G.P.

    1991-01-01

    This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-30 0 C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

  7. Process to Continuously Melt, Refine and Cast High Quality Steel

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  8. Consolidation in World Steel Industry - Implications for Poland

    OpenAIRE

    Beata Ślusarczyk

    2009-01-01

    Consolidation of enterprises has intensified with the growth of global competition. In the nineties of the past century, these processes became a conventional way for market expansion, leading to establishment of huge international companies with biggest influence on world economy. In steel industry, processes of consolidation have also been the leading processes in management, particularly during a time of prosperity for steel products that have taken place in recent years. The global consol...

  9. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  10. The National Shipbuilding Research Program, 1990 Ship Production Symposium, Paper No. 7A-1: Development of Design and Fabrication Method of Thin Steel Plate Structure and its Application to a Passenger Ship

    National Research Council Canada - National Science Library

    Hamasaki, Tomoya

    1990-01-01

    ... for thin steel plate structure. Structural design and construction methods were carefully reviewed, selected, tested and applied to the ship, and thereby they were verified throughout the actual construction processes...

  11. INCREASING OF WEAR RESISTANCE OF THE GRAPHITIZED STEEL

    Directory of Open Access Journals (Sweden)

    I. V. Akimov

    2013-11-01

    Full Text Available Purpose. Graphitized steels are alloys, in which carbon is partly in form of graphite inclusions. Due to this such steels possess good antifriction properties, wear resistance, heat conductivity and a variety of other mechanical properties, which decently distinguish them from cast irons. However, such steels are not studied enough and practically are not used in mechanical engineering. Purpose of the work is the research of the possibility of wear resistance increase for graphitized steels in the conditions of metal-to-metal dry friction sliding to use them in the railway systems. Methodology. Graphitized hypoeutectoid, eutectoid and hypereutectoid steels have been used as a research material. Experimental alloys have been studied in the condition after thermal hardening. Hardness of alloys has been determined by the Vickers method. Wear resistance of steels has been studied in the conditions of metal-to-metal dry friction sliding with the use of МI-1 friction machine (disk to disk. Findings. Data, which allow assessing the wear resistance of experimental graphitized steels depending on carbon, silicon and copper content have been obtained in this work. The regression dependence obtained as a result of statistical processing of the experimental data allowed determining an optimal chemical content of the steel, which is characterized by high wear resistance. Originality. A dependence describing carbon, silicon and copper content on the specimen's weight loss during metal-to-metal dry friction tests has been obtained in the work. Practical value. The optimized content of the graphitized steel can be used for production of products working in the conditions of wear such as brake blocks of rolling stock, separators of high-speed bearings, dies and others.

  12. Developments in niobium steels for linepipe applications

    International Nuclear Information System (INIS)

    Heisterkamp, F.; Bergmann, B.; Chaussy, L.

    1982-11-01

    Current niobium containing steels being produced for line pipe applications, developed over the last ten years, demonstrate an excellent respoNse to heavy deformation at low temperatures, which results in an optimum balance of yield strength and toughness. However, it has long been recognized that excessive use of controlled rolling involves production penalties and contributes to the characteristic anisotropy present in rolled products. Thus, changes in rolling procedures would be desirable if they minimized delays or reduced directionality thereby resulting in further improvement of secondary properties, such as through thickness ductility and hydrogen induced cracking (HIC) tendency in sour gas environments. Present steel development is focused on transformation strengthening or increased precipitation hardening. Coupled with the trend to even lower carbon ( [pt

  13. Additive manufacturing for steels: a review

    Science.gov (United States)

    Zadi-Maad, A.; Rohib, R.; Irawan, A.

    2018-01-01

    Additive manufacturing (AM) of steels involves the layer by layer consolidation of powder or wire feedstock using a heating beam to form near net shape products. For the past decades, the AM technique reaches the maturation of both research grade and commercial production due to significant research work from academic, government and industrial research organization worldwide. AM process has been implemented to replace the conventional process of steel fabrication due to its potentially lower cost and flexibility manufacturing. This paper provides a review of previous research related to the AM methods followed by current challenges issues. The relationship between microstructure, mechanical properties, and process parameters will be discussed. Future trends and recommendation for further works are also provided.

  14. The influence of calcium on technological properties and micropurity of steel castings

    Directory of Open Access Journals (Sweden)

    J. Hampl

    2016-07-01

    Full Text Available The paper analyzes the technological parameters, micro-purity and mechanical properties of castings of steel alloyed with calcium. The effect of calcium on the steel was analyzed on samples taken in the process of casting heavy castings and ingots of the weight of ranging from 40 000 to 60 000 kg. Samples for the determination of the liquidus temperature and the solidus temperature of cast steels were analysed using differential thermal analysis (DTA. The production of low alloyed steel grades was performed on the EAF - ASEA-SKF facilities and the production of highalloyed steels on the EAF - ASEA-SKF - SS-VOD facilities. The purity calcium was added into the steel by the injection of a stuffed profile.

  15. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  16. Robustness of steel joints with stainless steel bolts in fire

    Science.gov (United States)

    Satheeskumar, N.; Davison, J. B.

    2014-12-01

    The robustness of steel joints in fire is important for steel building structures because of the need to prevent progressive collapse. Stainless steel is widely used in building construction mainly because of its corrosion resistance, but it also possesses improved fire resistance compared with conventional non-alloy, fine grain structural steels. Extensive research performed on the robustness of steel joints in fire has revealed that failure at elevated temperature may be controlled by bolt shear for fin plate and web cleat connections. Hence, this study focussed on the use of stainless steel in experimental tests conducted on fin plate and web cleat connections at high temperatures. In addition, this study investigated the use of a component-based model to predict connection performance at elevated temperature.

  17. Steel containment buckling

    International Nuclear Information System (INIS)

    Bennett, J.G.; Fly, G.W.; Baker, W.E.

    1984-01-01

    The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

  18. Steel containment buckling

    International Nuclear Information System (INIS)

    Butler, T.A.; Baker, W.E.

    1986-01-01

    Two aspects of buckling of a free-standing nuclear steel containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require a dynamic capacity reduction factor to be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are suggested

  19. Reactor Pressure Vessel Steels

    Energy Technology Data Exchange (ETDEWEB)

    Van de Velde, J.; Fabry, A.; Van Walle, E.; Chaoudi, R

    1998-07-01

    SCK-CEN's R and D programme on Reactor Pressure Vessel (RPV) Steels in performed in support of the RVP integrity assessment. Its main objectives are: (1) to develop enhanced surveillance concepts by applying micromechanics and fracture-toughness tests to small specimens, and by performing damage modelling and microstructure characterization; (2) to demonstrate the applied methodology on a broad database; (3) to achieve regulatory acceptance and industrial use. Progress and achievements in 1999 are reported.

  20. High cycle fatigue of austenitic stainless steels

    International Nuclear Information System (INIS)

    Gauthier, J.P.; Lehmann, D.; Picker

    1990-01-01

    This study concerns the evaluation of material data to be used in LMFBR design codes. High cycle fatigue properties of three austenitic stainless steels are evaluated: type AISI 316 (UKAEA tests), type AISI 316L (CEA tests) and type AISI 304 (Interatom tests). The data on these steels comprised some 550 data points from 14 casts. This data set covered a wide range of testing parameters: temperature from 20-625 0 C, frequency from 1-20 000 Hz, constant amplitude and random fatigue loading, with and without mean stress, etc. However, the testing conditions chosen by the three partners differed considerably because they had been fixed independently and not harmonized prior to the tests. This created considerable difficulties for the evaluations. Experimental procedures and statistical treatments used for the three subsets of data are described and discussed. Results are presented in tables and graphs. Although it is often difficult to single out the influence of each parameter due to the different testing conditions, several interesting conclusions can be drawn: The HCF properties of the three steels are consistent with the 0.2% proof stress, the fatigue limit being larger than the latter at temperatures above 550 0 C. The type 304 steel has lower tensile properties than the two other steels and hence also lower HCF properties. Parameters which clearly have a significant effect of HCF behaviour are mean stress or R-ratio (less in the non-endurance region than in the endurance region), temperature, cast or product. Other parameters have probably a weak or no effect but it is difficult to conclude due to insufficient data: environment, specimen orientation, frequency, specimen geometry

  1. Marble waste characterization as a desulfurizing slag component for steel

    International Nuclear Information System (INIS)

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S.; De Oliveira, J.R.

    2014-01-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  2. Semisolid forming of S48C steel grade

    Science.gov (United States)

    Plata, Gorka; Lozares, Jokin; Azpilgain, Zigor; Hurtado, Iñaki; Loizaga, Iñigo; Idoyaga, Zuriñe

    2017-10-01

    Steel production and component manufacturing industries have to face the challenge of globalization, trying to overcome the economic pressure to remain competitive. Moreover, the lightweighting trend of the latter years implies an even higher challenge to maintain the steel use. Therefore, advanced manufacturing processes will be the cornerstone. In this field, Semisolid forming (SSF) has demonstrated the capability of obtaining complex geometries and saving raw material and energy. Despite it is complicated the SSF of sound components, in Mondragon Unibertsitatea it has been successfully demonstrated the capability of producing strong enough automotive components with 42CrMo4 steel grade. In this work, we demonstrate the capability of SSF S48C steel grade with great mechanical properties.

  3. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement...

  4. HIP bonding between niobium/copper/stainless steel materials

    International Nuclear Information System (INIS)

    Inoue, Hitoshi; Fujino, Takeo; Hitomi, Nobuteru; Saito, Kenji; Yamada, Masahiro; Shibuya, Junichi; Ota, Tomoko

    2000-01-01

    We have used niobium flanges for the niobium bulk superconducting RF cavities, however, they are expensive. Stainless steel flanges instead of the niobium flanges will be used in the future large scale production of sc cavities like the KEK/JAERI joint project. For a future R and D of the vacuum sealing related to the clean horizontal assembly method or development of cavities welded a helium vessel in the KEK/JAERI joint project, a converter section of niobium material to stainless steel is required. From these requirements we need to develop the converter. We have tried a HIP bonding method between niobium materials and stainless steel or copper material. It was made clear that the technology could offer an enough bonding strength even higher than niobium tensile strength in the joined surface between niobium and stainless steel or copper. (author)

  5. Hydrogen effects in stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1983-01-01

    The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

  6. Steel Casting Requirements for Ordnance.

    Science.gov (United States)

    Steel , *Castings, *Nondestructive testing , * Charpy impact tests , Tensile properties, Loads(Forces), Toughness, Hardness, Etching, Heat treatment, Microstructure, Shells(Structural forms), Economic analysis

  7. Optimization of steel bar manufacturing process using six sigma

    Science.gov (United States)

    Naeem, Khawar; Ullah, Misbah; Tariq, Adnan; Maqsood, Shahid; Akhtar, Rehman; Nawaz, Rashid; Hussain, Iftikhar

    2016-03-01

    Optimization of a manufacturing process results in higher productivity and reduced wastes. Production parameters of a local steel bar manufacturing industry of Pakistan is optimized by using six Sigma-Define, measure, analyze, improve, and controlmethodology. Production data is collected and analyzed. After analysis, experimental design result is used to identify significant factors affecting process performance. The significant factors are controlled to optimized level using two-level factorial design method. A regression model is developed that helps in the estimation of response under multi variable input values. Model is tested, verified, and validated by using industrial data collected at a local steel bar manufacturing industry of Peshawar(Khyber Pakhtunkhwa, Pakistan). The sigma level of the manufacturing process is improved to 4.01 from 3.58. The novelty of the research is the identification of the significant factors along with the optimum levels that affects the process yield, and the methodology to optimize the steel bar manufacturing process.

  8. Atmospheric Corrosion Behavior and Mechanism of a Ni-Advanced Weathering Steel in Simulated Tropical Marine Environment

    Science.gov (United States)

    Wu, Wei; Zeng, Zhongping; Cheng, Xuequn; Li, Xiaogang; Liu, Bo

    2017-12-01

    Corrosion behavior of Ni-advanced weathering steel, as well as carbon steel and conventional weathering steel, in a simulated tropical marine atmosphere was studied by field exposure and indoor simulation tests. Meanwhile, morphology and composition of corrosion products formed on the exposed steels were surveyed through scanning electron microscopy, energy-dispersive x-ray spectroscopy and x-ray diffraction. Results indicated that the additive Ni in weathering steel played an important role during the corrosion process, which took part in the formation of corrosion products, enriched in the inner rust layer and promoted the transformation from loose γ-FeOOH to dense α-FeOOH. As a result, the main aggressive ion, i.e., Cl-, was effectively separated in the outer rust layer which leads to the lowest corrosion rate among these tested steels. Thus, the resistance of Ni-advanced weathering steel to atmospheric corrosion was significantly improved in a simulated tropical marine environment.

  9. Experiences within British Steel since 1989

    International Nuclear Information System (INIS)

    Harvey, D.S.

    1999-01-01

    The experience of British steel is that there is a serious and continuing threat of radioactive material being included in scrap delivered to steelworks. All scrap entering the steelworks is monitored for radioactivity. The scrap suppliers and the national authorities have recognized the difficulties caused by the presence of radioactivity in scrap, and are working to minimise the problem. Both domestic and imported scrap has been found to contain radioactivity, but the imported scrap is much more likely to contain radioactivity. If radioactivity is found the Environmental Agency is informed, and established procedures are used to minimise the hazard, and to isolate the radioactivity. Detecting, and isolating radioactive scrap, and preventing it being re-melted in the steelmaking process, is part of the overall commitment of British Steel to work safely, and to provide a safe, good quality, product (author)

  10. Mobbing and harassment in the steel enterprises

    Directory of Open Access Journals (Sweden)

    J. Vveinhardt

    2017-01-01

    Full Text Available Mobbing and harassment are widely analysed in organizations providing various services but are little studied in the companies undertaking industrial activities. Therefore, the aim of the paper is to diagnose the prevalence of mobbing and harassment in the steel enterprises. The case study analysis of the largest steel producer in the world, and specifically its division in Poland was used to determine the prevalence of these phenomena. It was found out that the said company is the example of the ethically and socially responsible organization. However, the interviews indicate that single cases of mobbing and harassment activities (though relatively rare were also observed. They were distributed among three groups of employees: 1 those who do physical work (are directly engaged in the production process; 2 employees involved in the administrative activity and sales; and 3 managerial staff.

  11. Copper infiltrated high speed steels based composites

    International Nuclear Information System (INIS)

    Madej, M.; Lezanski, J.

    2003-01-01

    High hardness, mechanical strength, heat resistance and wear resistance of M3/2 high speed steel (HSS) make it an attractive material. Since technological and economical considerations are equally important, infiltration of high-speed steel skeleton with liquid cooper has proved to be a suitable technique whereby fully dense material is produced at low cost. Attempts have been made to describe the influence of the production process parameters and alloying additives, such as tungsten carbide on the microstructure and mechanical properties of copper infiltrated HSS based composites. The compositions of powder mixtures are 100% M3/2, M3/2+10% Wc, M3/2=30% WC. The powders were uniaxially cold compacted in a cylindrical die at 800 MPa. The green compacts were sintered in vacuum at 1150 o C for 60 minutes. Thereby obtained porous skeletons were subsequently infiltrated with cooper, by gravity method, in vacuum furnace at 1150 o C for 15 minutes. (author)

  12. Microbial Corrosion and Cracking in Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    1998-01-01

    and for recommendations in regards to electrochemical monitoring of MIC. The work presented here and further studies are also planned to lead to a Ph.D. thesis on "MIC monitoring based on mechanisms of corrosion".The results of laboratory experiments conducted in the period 1995 to 1997 are summarised. Conclusions...... will be based on results from the entire 3 year period, but only selected experimental data primarily from the latest experiments will be presented in detail here.Microbial corrosion of carbon steel under influence of sulphate-reducing bacteria (SRB) is characterised by the formation of both biofilm...... and corrosion products (ferrous sulphides) on the metal surface. Experiments have been conducted on carbon steel exposed in near neutral (pH 6 to 8.5) saline hydrogen sulphide environment (0 to 100 mg/l total dissolved sulphide) for a period of 14 days. Furthermore coupons have been exposed in a bioreactor...

  13. A system dynamics analysis of energy consumption and corrective policies in Iranian iron and steel industry

    International Nuclear Information System (INIS)

    Ansari, Nastaran; Seifi, Abbas

    2012-01-01

    Iron and steel industry is the most energy intensive industrial sector in Iran. Long time subsidized energy has led to low energy efficiency in this industry. The sudden subsidy reform of energy prices in Iran is expected to have a great impact on steel production and energy consumption. A system dynamics model is presented in this paper to analyze steel demand, production and energy consumption in an integrated framework. A co-flow structure is used to show how subsidy reform affects energy consumption in the long run. The main focus of this paper is on direct and indirect natural gas consumption in the steel industry. Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient way for steel making. The energy consumption in steel industry is estimated under various steel production and export scenarios while taking into account new energy prices to see the outlook of possible energy demand in steel industry over next 20 years. For example it is shown that under reference production scenario, potential reduction in gas consumption forced by complete removal of energy subsidy and utilizing scrap could lead to 85 billion cubic meters of gas saving over the next 20 years. -- Highlights: ► We develop a system dynamics model to analyze steel demand, production and energy consumption in Iran. ► Various scenarios have been simulated to see the energy demand of Iranian steel industry over the next 20 years. ► A co-flow structure is used to show how subsidy reform would affect energy consumption in the long run. ► A co-flow structure has been built into the SD model to formulate consumers' behavior in response to energy prices. ► Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient alternative for steel making.

  14. It was the demonstration of industrial steel production capacity ferritic-martensitic Spanish ASTURFER scale demand ITER; Hacia la demostracion de capacidad de produccion industrial del acero ferritico-martensitico espanol ASTURFER a escala de demanda ITER

    Energy Technology Data Exchange (ETDEWEB)

    Coto, R.; Serrano, M.; Moran, A.; Rodriguez, D.; Artimez, J. A.; Belzunce, J.; Sedano, L.

    2013-07-01

    Reduced Activation Ferritic-Martensitic (RAFM) structural steels are considered as candidate materials with notable possibilities to be incorporated to fusion reactor ITER, nowadays under construction, and future fusion reactor DEMO, involving a notable forecasting of supply materials, with a considerable limitation due to the few number of furnishes currently on the market. The manufacture at an industrial scale of the ASTURFER steel, developed at laboratory scale by ITMA Materials Technology and the Structural Materials Division of the Technology Division of CIEMAT would be a significant business opportunity for steelwork companies.

  15. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  16. Atmospheric corrosion of mild steel in Oman

    International Nuclear Information System (INIS)

    Gismelseed, Abbasher; Al-Harthi, S. H.; Elzain, M.; Al-Rawas, A. D.; Yousif, A.; Al-Saadi, S.; Al-Omari, I.; Widatallah, H.; Bouziane, K.

    2006-01-01

    A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Moessbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.

  17. Atmospheric corrosion of mild steel in Oman

    Energy Technology Data Exchange (ETDEWEB)

    Gismelseed, Abbasher, E-mail: abbasher@squ.edu.om; Al-Harthi, S. H.; Elzain, M.; Al-Rawas, A. D.; Yousif, A.; Al-Saadi, S.; Al-Omari, I.; Widatallah, H.; Bouziane, K. [College of Science, Department of Physics (Oman)

    2006-01-15

    A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Moessbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.

  18. OR in the Danish steel industry

    DEFF Research Database (Denmark)

    Vidal, Rene Victor Valqui; Thorsen, M.

    1991-01-01

    During the past five years several OR-projects (M.Sc. Thesis) were carried out at IMSOR. These OR-projects dealt with the development of decision support systems based upon heuristic principles, for various planning, production and control problems in the Danish steel industry. The purpose of thi....... This paper also deals with OR-projects concerning: the inventory system, jobs sequencing and production flow management. Furthermore, the paper briefly reports on two ongoing projects: a rather complicated cutting-stock problem, and a booking system for plate's orders....... of this paper is to report the methodological experiences of these projects.This paper illustrates the optimization of an existing production system using heuristics. Furthermore, the overall concept of optimizing production systems without changing the physical elements of the production system is discussed...

  19. Development of nuclear grade type 316 stainless steel for BWR pipings

    International Nuclear Information System (INIS)

    Kowaka, Masamichi; Nagano, Hiroo; Yoshikawa, Kunihiko; Miura, Minoru; Ota, Kunio.

    1981-01-01

    The countermeasures were established against the grain boundary stress corrosion cracking in the heat-affected zone of 304 stainless steel pipings used for recirculating system and others of BWRs. Sumitomo Metal Industries, Ltd. has engaged in the development of the stainless steel having excellent resistance to stress corrosion cracking, substituting for 304 stainless steel. In order to prevent stainless steel from becoming sensitive to the grain boundary stress corrosion cracking, the reduction of carbon content, or the addition of the elements stabilizing carbon in steel are conceivable. 316 L stainless steel was selected as the base for development, because it is a low carbon steel (C <= 0.03%) and contains Mo effective for improving the pitting corrosion resistance and restricting the steel to become sensitive. The requirements for the piping materials for BWRs are the resistance to stress corrosion cracking in high temperature, high pressure water, excellent strength and weldability, and the possibility of the commercial production of pipes. For the purpose of developing 316 stainless steel pipes, the effects of Mo and trace elements on the stress corrosion cracking resistance, the effects of C, N and grain size on the strength, and the effect of N on the weldability were examined, and the composition design of 316 stainless steel for atomic energy use was carried out. The result is given. (Kako, I.)

  20. Problems with radioactivity scrap in the iron and steel industry of the Czech and Slovak Republics

    International Nuclear Information System (INIS)

    Raab, J.; Toman, V.

    1999-01-01

    During the recent restructuring process, the Czech steel industry has undergone a drastic reduction in the steel production by around 40%. Under such situation, previously exported volumes have been diverted into domestic markets. For the export, the Czech steel industry had to make its efforts in enhancing the quality of products and in improving the technologies in accordance with ISO standards (ISO 9000 and also ISO 14000). Among the various new quality demands in the export market, the radioactive contamination of steel products has received a very high attention. The Czech Iron and Steel Federation has organized a working team specialized in solving the problems arising from radioactive contaminated metallurgical scrap and steel products. The working team is made up of specialists from steel producers and scrap handling firms of the Czech Republic and the Slovak Republic, of experts from the State Office for Nuclear Safety, the Ministry of Industry and Trade and the Metrological Institute. Members of the Inspectorate for Ionizing Radiation and the General Directory for Customs are also included. This working team takes part in the elaboration of the legislative norms in that area. This paper deals with all the detailed functions of the working team. At present, all the major Czech steel producers have installed stationary radiation monitoring systems for detecting the possible radioactivity in all materials entering into factories. Under an agreement arranged between the producers of the Czech Iron and Steel Federation, the tolerable range of radionuclide contents in steel scrap and steel products has been set at the maximum of 100 Bq/kg in ( scrap and steel products. In this respect, the large firms collecting and treating scrap have also installed stationary radiation monitoring systems. In such monitoring systems, the detector will measure and check the values of radioactivity above 10 - 15% higher than the natural background level. In the case that

  1. Analyse and research of nonmetallic inclusions for steel 100Cr6

    Directory of Open Access Journals (Sweden)

    I. Vitez

    2009-01-01

    Full Text Available Steel 100Cr6 belongs to a group of hardened steels, which are applicable for production of rolling element parts. Because of specific working conditions, a proper chemical composition is required with a minimum content of nonmetallic inclusion. In this paper, the research results of presence the nonmetallic inclusions and their chemical composition are presented for the steel produced in vacuum and open induction electric furnace and their influence on the prescribed properties for this steel. The optical and scanning electronic microscope are used to identify presence and the chemical compositions of nonmetallic inclusions.

  2. The Magnificent Beauty of Edged Weapons Made with Persian Watered Steel

    OpenAIRE

    Manouchehr Moshtagh Khorasani

    2012-01-01

    The objective of this article is to give a short overview of different types of a product called “Persian watered steel” and show its beauty through examples of edged weaponry. I use the terms “watered steel,” “Damascus steel,” and “crucible steel” interchangeably throughout this article, and those terms are also explained. Watered steel is produced from steel made in crucibles, and the resulting differences in properties occurring during the process will be explained. The resulting quality i...

  3. Investigation of Mechanical Properties of Unidirectional Steel Fiber/Polyester Composites: Experiments and Micromechanical Predictions

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran; Løgstrup Andersen, Tom; Bech, Jakob Ilsted

    2016-01-01

    the role of material and process parameters on material properties. Two types of SFRP were studied: polyester resin reinforced by both steel fabric containing unidirectional fibers and steel fibers wound on a metal frame with 0° orientations. The effects of the fiber volume fraction and the role of polymer......The article introduces steel fiber reinforced polymer composites, which is considered new for composite product developments. These composites consist of steel fibers or filaments of 0.21 mm diameter embedded in a polyester resin. The goal of this investigation is to characterize the mechanical...

  4. INFLUENCE OF MICROALLOYING BY BORON ON HARDENABILITY OF STEEL

    Directory of Open Access Journals (Sweden)

    E. P. Baradyntseva

    2016-01-01

    Full Text Available The research conducted in laboratory of metallurgical science by which the factors exerting impact on hardenability of steel microalloyed by boron were analysed. The research was made because the implementation of this process in mass production is connected with the certain difficulties. The conducted researches have allowed to draw a conclusion that changing content of various chemical elements, such as nitrogen, boron, the titan and aluminum in steel containing boron, produced by JSC «BSW – Management Company of Holding «BMC» at the stage of preparation of chart flowsheet make it possible to predict terms of hardenability of the final product.

  5. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  6. 76 FR 34964 - Stainless Steel Bar From India: Partial Rescission of Antidumping Duty Administrative Review

    Science.gov (United States)

    2011-06-15

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-533-810] Stainless Steel Bar From... the antidumping duty order on stainless steel bar from India for the period of review February 1, 2010....; Outokumpu Stainless Bar, Inc.; Universal Stainless & Alloy Products, Inc.; and Valbruna Slater Stainless...

  7. Forgings made of austenitic chromium-nickel steels for the low temperature range

    International Nuclear Information System (INIS)

    Gruendler, O.; Schwarz, W.; Koren, M.

    1981-01-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented. (Auth.)

  8. Forgings made of austenitic chromium-nickel steels for the low temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Gruendler, O.; Schwarz, W.; Koren, M. (Vereinigte Edelstahlwerke A.G. (VEW), Kapfenberg (Austria))

    1981-09-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented.

  9. Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

    DEFF Research Database (Denmark)

    Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming Bjerg

    2017-01-01

    Chromium-rich nitride precipitates in production of nickel-free austenitic stainless steel plates via pressurised solution nitriding of Fe–22.7Cr–2.4Mo ferritic stainless steel at 1473 K (1200 °C) under a nitrogen gas atmosphere was investigated. The microstructure, chemical and phase composition...

  10. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  11. Use of Nitrocarburizing for Strengthening Threaded Joints of Drill Pipes from Medium-Carbon Alloy Steels

    Science.gov (United States)

    Priymak, E. Yu.; Stepanchukova, A. V.; Yakovleva, I. L.; Tereshchenko, N. A.

    2015-05-01

    Nitrocarburizing is tested at the Drill Equipment Plant for reinforcing threaded joints of drill pipes for units with retrievable core receiver (RCR). The effect of the nitrocarburizing on the mechanical properties of steels of different alloying systems is considered. Steels for the production of threaded joints of drill pipes are recommended.

  12. Demonstration test on manufacturing steel bars for concrete reinforcement for recycling of reactor decommissioning metal scrap

    International Nuclear Information System (INIS)

    Sakurai, D.; Anabuki, Y.

    1993-01-01

    To prove the possibility of recycling the steel scrap resulting from decommissioning of a nuclear power plant, this salvaged steel would be formed into steel bars for concrete reinforcement, as the restricted use and limited use at nuclear plants. The shifting behavior of radioactive isotopes (RI) in the melting process was confirmed through the laboratory hot test using the RI. Then, the demonstration cold test for steel bars for reinforcement using the nonradioactive isotope was conducted in on-line production facilities. In this test the quality of steel bars and uniform distribution of RI were proven and material balance and operational data were obtained. These data show the recycling to steel bars for concrete reinforcement is applicable from economical and safety aspects

  13. Numerical simulation of convection and inclusion distribution during solidification in a heavy steel ingot

    International Nuclear Information System (INIS)

    Lin, Rui; Shen, Houfa

    2015-01-01

    Inclusions content in the steel ingot is an important index for homogeneity, and it becomes more serious for heavy steel ingots which are used for major equipment. However, knowledge about the formation of inclusion in steel ingot is limited, and modeling of inclusion distribution is still challenging, so it is of great significance to research the behavior of inclusion. In this paper, fluid flow during solidification is numerically simulated based on the equilibrium equations of mass, momentum and energy, and then inclusion distribution is modeled according to the Lagrangian Stokes trajectory method. The Results show that the inclusion distribution in the steel ingot is influenced by the flow pattern which is affected by the solidification pattern. Therefore, inclusion distribution could be controlled by the solidification front with the optimization of heat transfer condition such as the hot top design of steel ingot for the high quality steel production. (paper)

  14. On the mechanism of phosphorus influence on intercrystalline corrosion of stainless steels

    International Nuclear Information System (INIS)

    Kolotyrkin, Ya.M.; Kasparova, O.V.; Vasyukov, A.B.; Smakhtin, L.A.; Mekhryusheva, L.I.; Bogolyubskij, S.D.

    1979-01-01

    Products of the dissolving of hardened austenite stainless steels with phosphorus impurities were studied by the quantitative analysis in the state inclined to intercrystalline corrosion (ICC). The Cr20Ni20-type steels served as the object of the study. Electronic-microscopic analysis of foils and carbon cues has shown that the studied steels has a single-phase structure in a hardened state. They undergo ICC after anode etching. ICC is absent in a highly pure steel without phosphorus impurities. The hypothesis which relates ICC of hardened stainless steels to the segregation of phosphorus along grain boundaries is experimentally confirmed. So, one of the ways to increase resistance of hardened stainless steels to ICC is the development of methods impeding phosphorus segregation along grain boundaries or its selective oxidation

  15. High silicon steel production through hot-dipping in Al-Si-alloy and diffusion annealing; Acero de alto silicio producido por enmersion en Al-Si y recocido de difusion

    Energy Technology Data Exchange (ETDEWEB)

    Ros-Yanez, T.; Houbaert, Y. [Ghent University. Belgica (Belgium); Schneeweis, O. [Institute of Physical of Materials. Czech Republic (Czech Republic); Asensio-Lozano, J.; Prado-Garcia, M. [Universidad de Oviedo (Spain)

    2000-07-01

    It is difficult to process steel sheet with a high Si content (>3,5%Si), mainly because of its brittleness and the appearance of cracks during rolling and oxidation. However, there is a market for this steel in electrical applications because of the favourable influence of Si on magnetostriction and electrical resistivity. As an alternative process, 3% Si-steel substrates were coated with hypereutectic Al-Si-alloys in a hot-dip simulator using different preheating and dipping times. The obtained layers were characterised by SEM and EDS analysis. Diffusion annealing experiments were performed to obtain sufficient amount of Si in the steel. It was observed that: Intermetallic phases appear in the coating layers as according to the ternary Fe-Si-Al diagram. With a double dipping primary silicon crystals are formed in the surface layer. the ordered DO{sub 3} structure is present if the dipping and/or diffusion time is long enough. Homogeneous silicon gradients in the whole substrate thickness have not yet been achieved. Theoretic calculations show that Si-gradient, also have beneficial effects on magnetic behaviour. (Author) 17 refs.

  16. Capabilities of Unconventional Processing of Multiphase AHSS Steels

    International Nuclear Information System (INIS)

    Jirkova, H; Masek, B; Stadler, C; Jenicek, S

    2016-01-01

    Today, new types of materials and procedures are sought continuously in order to achieve lower manufacturing costs, reduced energy consumption, shorter production times and other savings. In terms of the materials, TRIP steels are an attractive choice, as they provide an excellent combination of strength and ductility. They also offer good energy absorption in crash scenarios. Their main use is in the production of automotive body parts. One can expect that well-chosen processing parameters and unconventional forming routes would enable a wider range of thin-walled products to be made of these steels. Those could include thin-walled hollow products with excellent mechanical properties imparted by effective manufacturing routes at relatively low costs. If these materials are to be employed in real-world forming processes, an appropriate forming route must be chosen, integrated into an appropriate production chain and then optimized in terms of its parameters. This article describes a study of a rotary spin extrusion process. In the first stage, the impact of strain magnitude on microstructural evolution was studied in CMnSi steel using physical modelling of thermomechanical treatment. Subsequently, trials of a real-life technology chain, which efficiently combined incremental forming and heat treatment, were carried out on low-alloy CMnSi and CMnSiNb steels. The resulting products were stepped hollow parts of various diameters. Their strength was close to 1000 MPa and their elongation level exceeded 20%. (paper)

  17. Thin slab processing of acicular ferrite steels with high toughness

    Energy Technology Data Exchange (ETDEWEB)

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Weng Lan Lee [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  18. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  19. corrosion inhibitor for carbon steels

    African Journals Online (AJOL)

    potentiodynamic polarisation techniques. It was found that. CNSL reduces the extent of the electrochemical processes taking place on carbon steel undergoing corrosion. The corrosion rate of the carbon steel was reduced by over 92 % when only 300 ppm of CNSL was applied. This indicates that. CNSL is a potential ...

  20. Steel structures for nuclear facilities

    International Nuclear Information System (INIS)

    1993-01-01

    In the guide the requirements concerning design and fabrication of steel structures for nuclear facilities and documents to be submitted to the Finnish Centre for Radiation and Nuclear Safety (STUK) are presented. Furthermore, regulations concerning inspection of steel structures during construction of nuclear facilities and during their operation are set forth

  1. SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel joints prepared by dynamic diffusion bonding: Microelectrochemical studies in 0.6 M NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Andreatta, Francesco, E-mail: francesco.andreatta@uniud.i [Dipartimento di Scienze e Tecnologie Chimiche, Universita Degli Studi di Udine, Via del Cotonificio 108, 33100 Udine (Italy); Matesanz, Laura [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid (Spain); Akita, Adriano H. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil); Paussa, Luca; Fedrizzi, Lorenzo [Dipartimento di Scienze e Tecnologie Chimiche, Universita Degli Studi di Udine, Via del Cotonificio 108, 33100 Udine (Italy); Fugivara, Cecilio S. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil); Gomez de Salazar, Jose M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid (Spain); Benedetti, Assis V. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil)

    2009-12-30

    Corrosion of SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel interfaces was investigated in 0.6 M NaCl solution using an electrochemical microcell, which enables local electrochemical characterization at the micrometer scale. Two pieces of steel, one with a WC-Co coating covered with Ni (12 mum) and Cu (5 mum) layers, and the other with a Ni (15 mum) layer, were welded by dynamic diffusion bonding. A WC-Co coating was applied to the steel by the high velocity oxygen-fuel process, and Ni-Cu and Ni layers by electroplating. Polarization curves were recorded using an electrochemical microcell. Different regions of welded samples were investigated, including steel, cermet coating, and steel/cermet and steel/Ni-Cu-Ni/cermet interfaces. Optical and electronic microscopes were employed to study the corroded regions. Potentiodynamic polarization curves obtained using the microcell revealed that the base metal was more susceptible to corrosion than the cermet. In addition, cermet steel/cermet and steel/Ni-Cu-Ni/cermet joints exhibited different breakdown potentials. Steel was strongly corroded in the regions adjacent to the interfaces, while the cermet was less corroded. Iron oxides/hydroxides and chloride salts were the main corrosion products of steel. After removal of the superficial layer of corrosion products, iron oxides were mainly observed. Chloride ions were detected mainly on a copper-enriched layer placed between two Ni-enriched layers.

  2. Free machining steels with lead on Siderurgica Nossa Senhora Aparecida S.A., SP, Brazil; Acos de usinabilidade melhorada ao chumbo na Siderurgica Nossa Senhora Aparecida S.A., SP, Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Rosa, Jose A.C.; Oliveira Neto, Venancio C.; Passos, Servio R.M.; Kajita, Tomohiro; Jeszensky, Gabor [Siderurgica N.S. Aparecida SA, Sao Paulo, SP (Brazil)

    1984-12-31

    The Siderurgica Nossa Senhora Aparecida S.A. has developed the production of several lines of free machining steels with lead addition, as follow: leaded treated with sulphur steel, leaded treated with sulphur/treated with phosphor steel, leaded carbon steel, and leaded low alloy steel. The parameters concerning to its mechanical properties, microstructure, and machining tests, are presented and analysed. 10 figs., 3 tabs., 7 refs.

  3. Behaviour of fibre reinforced concrete using steel slag coarse aggregate produced in Qatar

    Directory of Open Access Journals (Sweden)

    Alnahhal Wael

    2017-01-01

    Full Text Available The state of Qatar suffers from the shortage of natural resources needed for concrete production. Therefore, it is essential to investigate the feasibility of using by-product recycled materials as aggregates to maintain the concrete construction industry. Several types of recyclable materials are currently used in concrete. One of the potential resources of recycled concrete is steel slag. Knowing that Steel slag is the most significant solid waste generated by Qatar Steel Company in Qatar, replacing of natural coarse aggregate with steel slag aggregate will have a significant environmental and economic impact to the state of Qatar. This paper presents the compression and flexural test results of different concrete mixes made of steel slag coarse aggregate combined with a newly developed basalt chopped fibres. The parameters investigated included the volume fraction of the fibre used and the type of coarse aggregates (natural aggregates “Gabbro” and steel slag aggregates. Plain concrete specimens containing natural coarse aggregates and steel slag aggregates with no fibres added were also tested to serve as control. Test results showed that adding the basalt chopped fibres to the concrete mixes enhanced their flexural tensile strengths at different percentages. In addition, the compressive strength of concrete made with steel slag aggregate was higher than that made with natural gabbro aggregate. Test results clearly showed that steel slag aggregates can be used as sustainable and eco-friendly alternative materials in concrete structures.

  4. Utilizing steel slag in environmental application - An overview

    Science.gov (United States)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  5. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  6. Creep strength of N9 and N10 material (steel)

    Energy Technology Data Exchange (ETDEWEB)

    1943-02-17

    This letter was a response to the receipt of tables of information from the materials-testing laboratory at Ludwigshafen. The tables dealt with various properties of N9 and N10 steels for production of high-pressure hydrogenation vessels. The letter expressed questions about some of the information, especially about the methods of tempering the test steels and about certain figures for contraction of N9. The letter gave Leuna's values for creep strength (long-time rupture strength) after 20,000 hours of operation as 11 to 15 kg/mm/sup 2/ for N9 versus 26 to 30 kg/mm/sup 2/ for N10, and said that similar relationships existed in values for continuous creep strength (fatigue strength for an infinite time) between the steels. It had generally been Leuna's experience in high-temperature ruptures of pipes, though, that long before brittleness and contraction had set in very much, the physical action of hydrogen on the steel had led to ruptures. Because of this hydrogen activity, it was the aim of current work to increase the stability of N10 against hydrogen. One reason for the effort was to avoid being forced to rely on austenitic steels alone for the future development of the best steels for pressure vessels, since the resulting large demands on chromium and manganese might not always be able to be supplied. It was known that stability against hydrogen could be increased by addition of titanium to the steel, but it was not known to what extent creep strength in a hydrogen atmosphere could be improved thereby. Addition of titanium could also allow a corresponding reduction in the usage of vanadium or tungsten. Further discussions with steel suppliers were recommended.

  7. The Corrosion of High Performance Steel in Adverse Environments

    International Nuclear Information System (INIS)

    Cook, Desmond C.

    2005-01-01

    The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, 40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina

  8. Productivity

    DEFF Research Database (Denmark)

    Spring, Martin; Johnes, Geraint; Hald, Kim Sundtoft

    Productivity is increasingly critical for developed economies. It has always been important: as Paul Krugman puts it, “Productivity isn’t everything, but in the long run it is almost everything. A country’s ability to improve its standard of living over time depends almost entirely on its ability...... to raise its output per worker”(Krugman, 1994). Analyses of productivity have, by and large, been the preserve of economists. Operations Management (OM) is rooted in a similar concern for the efficient use of scarce resources; Management Accounting (MA) is concerned with the institutionalised measurement...... and management of productivity. Yet the three perspectives are rarely connected. This paper is a sketch of a literature review seeking to identify, contrast and reconcile these three perspectives. In so doing, it aims to strengthen the connections between policy and managerial analyses of productivity....

  9. Ion implantations of oxide dispersion strengthened steels

    Energy Technology Data Exchange (ETDEWEB)

    Sojak, S., E-mail: stanislav.sojak@stuba.sk; Simeg Veternikova, J.; Slugen, V.; Petriska, M.; Stacho, M.

    2015-12-15

    Highlights: • ODS steel MA 956 was studied after thermal treatment and ion implantations. • Increase of the defects size was observed after hydrogen ions implantation. • Intensity/amount of the defects did not increase after ion implantations. • Due to defects aggregation defects concentration decreased. - Abstract: This paper is focused on a study of radiation damage and thermal stability of high chromium oxide dispersion strengthened steel MA 956 (20% Cr), which belongs to the most perspective structural materials for the newest generation of nuclear reactors – Generation IV. The radiation damage was simulated by the implantation of hydrogen ions up to the depth of about 5 μm, which was performed at a linear accelerator owned by Slovak University of Technology. The ODS steel MA 956 was available for study in as-received state after different thermal treatments as well as in ions implanted state. Energy of the hydrogen ions chosen for the implantation was 800 keV and the implantation fluence of 6.24 × 10{sup 17} ions/cm{sup 2}. The investigated specimens were measured by non-destructive technique Positron Annihilation Lifetime Spectroscopy in order to study the defect behavior after different thermal treatments in the as-received state and after the hydrogen ions implantation. Although, different resistance to defect production was observed in individual specimens of MA 956 during the irradiation, all implanted specimens contain larger defects than the ones in as-received state.

  10. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    (visible as a black corrosion product) forms during anodic dissolution. The sulfide is electronically conductive, and gives an increase of several orders of magnitude in the electrode capacitance; the sulfide also causes anodic activation to persist after the pure metals and steels were removed from the thiocyanate-containing electrolyte and transferred to a thiocyanate-free electrolyte. The main practical implications of this work are that low concentrations of reduced sulfur compounds strongly affect anodic dissolution of stainless steels, and that selecting steels with elevated concentrations of chromium, nickel or molybdenum would serve to limit the anodic dissolution rate in the presence of reduced sulfur compounds.

  11. Vision-based surface defect inspection for thick steel plates

    Science.gov (United States)

    Yun, Jong Pil; Kim, Dongseob; Kim, KyuHwan; Lee, Sang Jun; Park, Chang Hyun; Kim, Sang Woo

    2017-05-01

    There are several types of steel products, such as wire rods, cold-rolled coils, hot-rolled coils, thick plates, and electrical sheets. Surface stains on cold-rolled coils are considered defects. However, surface stains on thick plates are not considered defects. A conventional optical structure is composed of a camera and lighting module. A defect inspection system that uses a dual lighting structure to distinguish uneven defects and color changes by surface noise is proposed. In addition, an image processing algorithm that can be used to detect defects is presented in this paper. The algorithm consists of a Gabor filter that detects the switching pattern and employs the binarization method to extract the shape of the defect. The optics module and detection algorithm optimized using a simulator were installed at a real plant, and the experimental results conducted on thick steel plate images obtained from the steel production line show the effectiveness of the proposed method.

  12. Heavy-section steel irradiation program summary

    International Nuclear Information System (INIS)

    Corwin, W.R.; Nanstad, R.K.; Iskander, S.K.; Haggag, F.M.

    1992-01-01

    Since a failure of the RPV carries the potential of major contamination release and severe accident, it is imperative to safe reactor operation to understand and be able to accurately predict failure models of the vessel material. For this reason, the Heavy-Section Steel Irradiation (HSSI) Program has been established with its primary goal to provide a thorough, quantitative assessment of the effects of neutron irradiation on the material behavior, and in particular the fracture toughness properties, of typical pressure vessel steels as they relate to light-water RPVs. The program includes the direct continuation of irradiation studies previously conducted within the Heavy-Section Steel Technology Program augmented by enhanced examinations of the accompanying microstructural changes. Effects of specimen size, material chemistry, product form and microstructure, irradiation fluence, flux, temperature and spectrum, and postirradiation annealing are being examined on a wide range of fracture properties including fracture toughness (K Ic and J Ic ), crack-arrest toughness (K Ia ), ductile tearing resistance (dJ/da), Charpy V-notch impact energy, dropweight nil-ductility temperature (NDT), and tensile properties. Models based on observations of radiation-induced microstructural changes using field ion and high-resolution transmission electron microscopy provide a firmer basis for extrapolating the measured changes in fracture properties to wider ranges of irradiation conditions. The principal materials examined within the HSSI Program are highcopper welds since their postirradiation properties are most frequently limiting in the continued safe operation of commercial RPVs. In addition, a limited effort will focus on stainless steel weld overlay cladding, typical of that used on the inner surface of RPVs, since its postirradiation fracture properties have the potential for strongly affecting the extension of small surface flaws during overcooling transients. (orig./GL)

  13. AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Alan W. Camb; Prof. Anthony Rollett

    2001-08-31

    To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

  14. 49 CFR 192.55 - Steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for use...

  15. High nitrogen-dosed austenitic-stainless steels and duplex steels

    International Nuclear Information System (INIS)

    Harzenmoser, M.A.E.

    1990-01-01

    The austenitic grades represent the most important group in the family of stainless steels. Nitrogen addition to austenitic stainless steels provides much higher yield strength. It was the goal of the present work to develop new high strength austenitic and duplex stainless steels and to investigate the beneficial influence of nitrogen. More than 40 small ingots up to a weight of 1.5 kg were melted in a specially developed high pressure induction furnace. In addition 20 more alloys produced by a pressurized electro slag remelting facility were included in this investigation. The nitrogen content was varied between 0.37 and 1.47 wt.%. New coefficients are proposed for the nickel equivalent in the Schaeffler diagram; these are from 0.12 to 0.24 for manganese and 18 for nitrogen. The increase in yield strength by interstitially dissolved nitrogen is due to solid solution hardening and to increased grain boundary hardening. The addition of 1% nitrogen gives a yield strength of more than 759 MPa. The toughness remains very good. At room temperature nitrogen alloyed Fe-Cr-Mn austenitic steels give the highest product of strength and toughness. Nitrogen containing austenitic stainless steels show a substantial increase in strength at low temperature. From room temperature to 4K the yield strength is more than tripled. Nitrogen alloyed Fe-Cr-Mn austenitic stainless steels exhibit a ductile to brittle transition as the temperature is lowered. This is due to a planar deformation mode which could be caused by low stacking fault energy. Nickel improves the low temperature toughness and also raises the stacking fault energy. In the temperature range from 600 to 900 o C, Cr 2 N precipitate. The minimal time for precipitation is longer by a factor of 10 than in Fe-Cr-Ni grade. Nitrogen decreases the corrosion rate in austenitic and duplex stainless steels. The resistance to pitting corrosion can be described by the equation W L = %Cr + 3.3 %Mo + 30 %N. (author) figs., tabs., refs

  16. Comparison of the hot-stamped boron-alloyed steel and the warm-stamped medium-Mn steel on microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Li, Xiaodong; Chang, Ying; Wang, Cunyu; Hu, Ping; Dong, Han

    2017-01-01

    The application of high strength steels (HSS) for automotive structural parts is an effective way to realize lightweight and enhance safety. Therefore, improvements in mechanical properties of HSS are needed. In the present study, the warm stamping process of the third generation automotive medium-Mn steel was discussed, the characteristics of martensitic transformation were investigated, as well as the microstructure and mechanical properties were analyzed, compared to the popular hot-stamped 22MnB5 steel in the automotive industry. The results are indicated as follows. Firstly, the quenching rate of the medium-Mn steel can be selected in a wide range based on its CCT curves, which is beneficial to the control of forming process. Secondly, the influence of stamping temperature and pressure on the M s temperature of the medium-Mn steel is not obvious and can be neglected, which is favorable to the even distribution of martensitic microstructure and mechanical properties. Thirdly, the phenomenon of decarbonization is hardly found on the surface of the warm-stamped medium-Mn steel, and the ultra-fine-grained microstructure is found inside the medium-Mn steel after warm stamping. Besides, the warm-stamped medium-Mn steel holds the better comprehensive properties, such as a lower yield ratio, higher total elongation and higher tear toughness than the hot-stamped 22MnB5 steel. Furthermore, an actual warm-stamped B-pillar of medium-Mn steel is stamped and ultra-fine-grained martensitic microstructure is obtained. The mechanical properties are evenly distributed. As a result, this paper proves that the warm-stamped medium-Mn steel part can meet the requirements of lightweight and crash safety, and is promising for the industrial production of automotive structural parts.

  17. Methods of making bainitic steel materials

    Energy Technology Data Exchange (ETDEWEB)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  18. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  19. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  20. Steel fiber replacement of mild steel in prestressed concrete beams

    Science.gov (United States)

    2010-10-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and : transverse mild steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams : exhibit earl...

  1. Steel fiber replacement of mild steel in prestressed concrete beams.

    Science.gov (United States)

    2011-01-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and transverse mild : steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams exhibit early-...

  2. 2169 steel waveform experiments.

    Energy Technology Data Exchange (ETDEWEB)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  3. Wind farms in the land of steel

    International Nuclear Information System (INIS)

    Crie-Wiesner, H.

    2012-01-01

    At the beginning of the 2000 years, the wind industry began a flourishing period in the Usa which rose hopes for replacing ailing steel and coal industry and failing car manufacturing. Some wind turbine manufacturers settled into the vacant huge halls of steelworks. Since then this industrial renaissance has known ups and downs because of the economic crisis and the changes in the energy policy of the government. In the 2005-2006 period only 52% of the component parts of wind turbines were manufactured in the Usa, now this rate has increased to reach 68%. Today the global situation is gloomy with turbine production over-capacity. (A.C.)

  4. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Unknown

    Abstract. A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–. Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these ...

  5. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two ...

  6. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    job-families and non-identical job sizes. We were led to this problem through a real- world application involving the scheduling of heat-treatment operations of steel casting. The scheduling of furnaces for heat-treatment of castings is of considerable interest as a large proportion of the total production time is the processing ...

  7. Stainless steel reinforcement as a replacement for epoxy coated steel in bridge decks : final report.

    Science.gov (United States)

    2013-08-01

    The corrosion resistance of 2304 stainless steel reinforcement and stainless steel clad reinforcement was compared to conventional and epoxy-coated reinforcement (ECR). 2304 stainless steel was tested in both the as-received condition (dark mottled f...

  8. 76 FR 23559 - Certain Steel Nails From the United Arab Emirates: Initiation of Antidumping Duty Investigation

    Science.gov (United States)

    2011-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE... Minoo Hatten, AD/ CVD Operations, Office 5, Import Administration, International Trade Administration, U...-product analysis in this case, see Antidumping Duty Investigation Initiation Checklist: Certain Steel...

  9. Determinants of the quality of sintered steel for the automotive industry

    Directory of Open Access Journals (Sweden)

    Barbara Lisiecka

    2016-03-01

    Full Text Available The increasing demand on components obtained using powder metallurgy is driven by economic changes that have turned product quality into the most basic criterion which affects the interest in a component and its successful use. The improvement in quality should be expected in the beginning of the planning of the technological process and selection of adequate raw materials. High requirements concerning product quality management and production improvement stimulates the development of the current automotive industry where sintered steels represent the highest percentage of products. The multiphase sinters investigated in the study were prepared from two types of water–atomized steel powders: 316L and 409L. Optical microscopy, X–ray phase analysis and examinations of microhardness were performed in order to determine the microstructure and basic properties of sintered steels. The main assumption for this study was to analyse the microstructure and mechanical properties of sintered steels used for manufacturing of various car parts.

  10. Possibilities for the Reuse of Steel from Decommissioning. Selected Scenarios in the Process of Proposal and Evaluation of Manufacturing Processes for Conditional Released Steel and their Application in General and Nuclear Industry

    International Nuclear Information System (INIS)

    Bezak, P.; Daniska, V.; Ondra, F.; Necas, V.

    2012-01-01

    Conditional release of steels from NPP decommissioning enables controlled reuse of non-negligible volumes of steels. For proposal of scenarios for steel reuse, it is needed to identify and evaluate partial elementary activities of the whole process from conditional release of steels, manufacturing of various elements up to realisation of scenarios. For scenarios of reuse of conditionally released steel the products of steel, as steel reinforcements, rails, profiles and sheets for technical constructions such as bridges, tunnels, railways and other constructions which guarantee the long-term properties over the periods of 50-100 years are considered. The idea offers also the possibility for using this type of steel for particular technical constructions, directly usable in nuclear facilities. The paper presents the review of activities for manufacturing of various steel construction elements made from conditionally released steels and their use in general and also in the nuclear industry. As the starting material for manufacturing of steel elements ingots or just fragments of steel after dismantling in controlled area can be used. These input materials are re-melted in industrial facilities in order to achieve the required physical and chemical characteristics. Mostly used technique for manufacturing of the steel construction elements is rolling. As the products considered in scenarios for reuse of conditional released steels are bars for reinforcement concrete, rolled steel sheets and other rolled profiles. For use in the nuclear industry it offers the possibility for casting of thick-walled steel containers for long-term storage of high level radioactive components in integral storage and also assembly of stainless steel tanks for storing of liquid radioactive waste. Lists of elementary activities which are needed for manufacturing of selected steel elements are elaborated. These elementary activities are then the base for detailed safety evaluation of external

  11. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    /fulltext/reso/011/06/0067-0077. Keywords. Wootz steel; Damascus swords; Cyril Stanley Smith. Author Affiliations. S Ranganathan1 Sharada Srinivasan1. School of Humanities National Institute of Advanced Studies Bangalore 560 012, India ...

  12. Redemption of asthma pharmaceuticals among stainless steel and mild steel welders

    DEFF Research Database (Denmark)

    Kristiansen, Pernille; Jørgensen, Kristian Tore; Hansen, Johnni

    2015-01-01

    PURPOSE: The purpose was to examine bronchial asthma according to cumulative exposure to fume particulates conferred by stainless steel and mild steel welding through a proxy of redeemed prescribed asthma pharmaceuticals. METHODS: A Danish national company-based historical cohort of 5,303 male ever......-welders was followed from 1995 to 2011 in the Danish Medicinal Product Registry to identify the first-time redemption of asthma pharmaceuticals including beta-2-adrenoreceptor agonists, adrenergic drugs for obstructive airway diseases and inhalable glucocorticoids. Lifetime exposure to welding fume particulates...... calculated using a Cox proportional hazards model adjusting for potential confounders and taking modifying effects of smoking into account. RESULTS: The average incidence of redemption of asthma pharmaceuticals in the cohort was 16 per 1,000 person year (95 % CI 10-23 per 1,000 person year). A moderate...

  13. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    The environmental issue, concerning the lubrication in sheet metal forming, has become considerably important in the past 10 years. Besides the fact that legislation is becoming more restrictive on the type of lubricant industry is allowed to use, many companies are embracing the path of social...... that the performance of the workpiece materials have to improve in order to satisfy higher strength and lower weight requirements. This however leads to challenges in the forming operation, especially when high surface expansion and elevated strain are involved. The challenge is to achieve long production run...... the reluctance of industry in the application of new solutions, due to the high trial costs. This project presents a new methodology for testing new environmentally friendly tribo-systems for sheet metal forming of advanced high strength steels and stainless steels. For the purpose, a new Universal Sheet...

  14. The skidding resistance potential of steel slag aggregates

    Science.gov (United States)

    Ibberson, Colin Mark

    Steel slag, a by-product of the steel industry, has been used in road construction in South Yorkshire and the surrounding areas for the past 60 years. There is anecdotal evidence of good performance from these materials which is supported by the fact that they continue to be used today to the satisfaction of the user. The work undertaken resulted from the need to quantify performance characteristics and develop confidence in the use of steel slag aggregates.The work reported here relates to the skidding resistance potential of steel slag aggregate for use in highway surfaces. Results are presented for both the laboratory determination of the properties of steel slag and for the in-service behaviour of steel slag aggregate road surfaces.The results are analysed and reviewed and conclusions drawn. Recommendations are made for further work, as it is intended the work initiated here should continue in future years to build up a detailed and extensive data bank of knowledge on the skidding resistance potential of steel slag.The experimental work contained within this thesis is essentially presented in two sections :-i) Investigations relating to the laboratory determination of the polishing resistance of steel slag aggregate and efforts to improve the consistency of test results on this aggregate.ii) Investigations relating to the current on-road skid resistance of selected roads within the region, and using historic data to relate these findings to laboratory test and on-site service conditions..Within section (i) other work is discussed related to assessing the variability of the processed aggregate from different parts of the processing plant and different supplying sites.Additionally within section (i) the PSV characteristic of 3mm sized steel slag aggregate is determined and a polishing profile is suggested for steel slag aggregate during the course of a standard PSV test.The discussion and analysis sections attempt to inter-relate the findings of areas (i) and (ii

  15. production

    African Journals Online (AJOL)

    answered satisfactorily. An additional important factor in discouraging collaborative work in animal and grassland production is, without doubt, the complexity of work in this field compared with much of that in the individual discipline and, in particular, the com- plexity of work on forage as a source of nutrients for live- stock.

  16. Steel refining possibilities in LF

    Science.gov (United States)

    Dumitru, M. G.; Ioana, A.; Constantin, N.; Ciobanu, F.; Pollifroni, M.

    2018-01-01

    This article presents the main possibilities for steel refining in Ladle Furnace (LF). These, are presented: steelmaking stages, steel refining through argon bottom stirring, online control of the bottom stirring, bottom stirring diagram during LF treatment of a heat, porous plug influence over the argon stirring, bottom stirring porous plug, analysis of porous plugs disposal on ladle bottom surface, bottom stirring simulation with ANSYS, bottom stirring simulation with Autodesk CFD.

  17. Evaluation of Cutting Fluids in Multiple Reaming of Stainless Steel

    DEFF Research Database (Denmark)

    Belluco, Walter; Zeng, Z.; De Chiffre, Leonardo

    2001-01-01

    An investigation on the effect of different cutting fluids in reaming is presented. The performance of three water based cutting fluids and one cutting oil was compared to that of a reference water based commercial product by measurement of cutting forces, surface roughness and part accuracy. Three...... subsequent reaming operations were carried out on austenitic stainless steel using high-speed-steel and solid carbide tools. The tested fluids were all significantly different from the reference fluid in at least some of the tested conditions. Significant differences down to 2 percent in cutting forces and 6...

  18. Ozone decay on stainless steel and sugarcane bagasse surfaces

    Science.gov (United States)

    Souza-Corrêa, Jorge A.; Oliveira, Carlos; Amorim, Jayr

    2013-07-01

    Ozone was generated using dielectric barrier discharges at atmospheric pressure to treat sugarcane bagasse for bioethanol production. It was shown that interaction of ozone molecules with the pretreatment reactor wall (stainless steel) needs to be considered during bagasse oxidation in order to evaluate the pretreatment efficiency. The decomposition coefficients for ozone on both materials were determined to be (3.3 ± 0.2) × 10-8 for stainless steel and (2.0 ± 0.3) × 10-7 for bagasse. The results have indicated that ozone decomposition has occurred more efficiently on the biomass material.

  19. Magnetic Non-destructive Testing of Plastically Deformed Mild Steel

    Directory of Open Access Journals (Sweden)

    Jozef Pala

    2004-01-01

    Full Text Available The Barkhausen noise analysis and coercive field measurement have been used as magnetic non-destructive testing methods for plastically deformed high quality carbon steel specimens. The strain dependence of root mean square value and power spectrum of the Barkhausen noise and the coercive field are explained in terms of the dislocation density. The specimens have been subjected to different magnetizing frequencies to show the overlapping nature of the Barkhausen noise. The results are discussed in the context of usage of magnetic non-destructive testing to evaluate the plastic deformation of high quality carbon steel products.

  20. Statistical study of 22 K steel machanical properties

    International Nuclear Information System (INIS)

    Zhevanov, O.Ya.; Kolpishon, Eh.Yu.; Egorov, M.F.

    1988-01-01

    Test results of 100 specimens of 22 K steel are analyzed for determination of relation between the technology of production, structure and properties of steels. Mechanical properties (ultimate strength and yield strength, relative elongation, relative narrowing, impact strength, hardness) and structural parameters are considered. Investigation into the regressive dependence between mechanical properties and the diameter of the indentor mark when determining Brinell hardness have shown that it is advisable to replace the testing mechanical properties at static extension by the control of hardness and microstructure