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Sample records for steel corrosion protection

  1. Cathodic corrosion protection of steel pipes; Kathodischer Korrosionsschutz von Rohrleitungsstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland); Schoeneich, Hanns-Georg [Open Grid Europe, Essen (Germany)

    2011-07-01

    The cathodic corrosion protection has been proven excellently in the practical use for buried steel pipelines. This is evidenced statistically by a significantly less frequency of loss compared to non-cathodically protected pipelines. Based on thermodynamic considerations, the authors of the contribution under consideration describe the operation of the cathodic corrosion protection and regular adjustment of the electrochemical potential at the interface steel / soil in practical use. Subsequently, the corrosion scenarios are discussed that may occur when an incorrect setting of the potential results from an operation over several decades. This incorrect setting also can be caused by the failure of individual components of the corrosion protection.

  2. Corrosion protection by sonoelectrodeposited organic films on zinc coated steel.

    Science.gov (United States)

    Et Taouil, Abdeslam; Mahmoud, Mahmoud Mourad; Lallemand, Fabrice; Lallemand, Séverine; Gigandet, Marie-Pierre; Hihn, Jean-Yves

    2012-11-01

    A variety of coatings based on electrosynthesized polypyrrole were deposited on zinc coated steel in presence or absence of ultrasound, and studied in terms of corrosion protection. Cr III and Cr VI commercial passivation were used as references. Depth profiling showed a homogeneous deposit for Cr III, while SEM imaging revealed good surface homogeneity for Cr VI layers. These chromium-based passivations ensured good protection against corrosion. Polypyrrole (PPy) was also electrochemically deposited on zinc coated steel with and without high frequency ultrasound irradiation in aqueous sodium tartrate-molybdate solution. Such PPy coatings act as a physical barrier against corrosive species. PPy electrosynthesized in silent conditions exhibits similar properties to Cr VI passivation with respect to corrosion protection. Ultrasound leads to more compact and more homogeneous surface structures for PPy, as well as to more homogeneous distribution of doping molybdate anions within the film. Far better corrosion protection is exhibited for such sonicated films.

  3. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  4. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  5. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II: Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  6. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  7. Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

    OpenAIRE

    Minobu Aoyama; Shinichi Miyazato; Mitsunori Kawamura

    2014-01-01

    Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire) and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

  8. Mechanism of protective film formation during CO2 corrosion of X65 pipeline steel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Electrochemical techniques,X-ray diffraction (XRD),and scanning electron microscopy (SEM) were applied to study the corrosion behaviors of X65 steel in static solution with carbon dioxide (CO2 at 65℃.The results show that iron carbonate (FeCO3deposits on the steel surface as a corrosion product scale.This iron carbonate scale acts as a barrier to CO2 corrosion,and can reduce the general corrosion rate.The protection ability of the scale is closely related to the scale morphological characteristics.

  9. The role of goethite in the formation of the protective corrosion layer on steels

    Energy Technology Data Exchange (ETDEWEB)

    Cook, D.C. [Old Dominion University, Department of Physics (United States); Oh, S.J. [Pohang University of Science and Technology, Pohang, Department of Materials Science and Engineering (Korea, Republic of); Balasubramanian, R. [Old Dominion University, Department of Physics (United States); Yamashita, M. [Himeji Institute of Technology, Department of Mechanical Engineering (Japan)

    1999-11-15

    The corrosion products formed on carbon and weathering steels exposed in marine, industrial and rural environments in the United States for 16 years have been investigated using Moessbauer spectroscopy, Raman spectrometry and chemical analysis. Moessbauer spectroscopy was used to measure the fraction of each oxide in the corrosion coatings and micro-Raman spectrometry was used to locate and map the oxides to 2 {mu}m spatial resolution. Moessbauer spectroscopy identified the corrosion products in the weathering steels as 75% goethite, 20% lepidocrocite and 5% maghemite. Raman analysis showed that the corrosion products generally formed as alternating layers containing different oxides. For the weathering steels the protective inner-layer closest to the steel substrate consisted of nano-sized goethite ranging in size from 5-30 nm and having a mean particle size of about 12 nm. The outer-layer close to the coating surface, consisted of lepidocrocite and goethite with the former oxide being most abundant. Electron probe micro-analysis measured significant chromium in the goethite close to the steel substrate. Comparison of the goethite in the corrosion products was made with synthetic chromium substituted goethite with nearly identical microstructural characteristics being recorded. It is concluded that chromium inclusions in the goethite are important for formation of a nano-phase oxide layer which may help protect the weathering steel from further corrosion.

  10. Marine corrosion protective coatings of hexagonal boron nitride thin films on stainless steel.

    Science.gov (United States)

    Husain, Esam; Narayanan, Tharangattu N; Taha-Tijerina, Jose Jaime; Vinod, Soumya; Vajtai, Robert; Ajayan, Pulickel M

    2013-05-22

    Recently, two-dimensional, layered materials such as graphene and hexagonal boron nitride (h-BN) have been identified as interesting materials for a range of applications. Here, we demonstrate the corrosion prevention applications of h-BN in marine coatings. The performance of h-BN/polymer hybrid coatings, applied on stainless steel, were evaluated using electrochemical techniques in simulated seawater media [marine media]. h-BN/polymer coating shows an efficient corrosion protection with a low corrosion current density of 5.14 × 10(-8) A/cm(2) and corrosion rate of 1.19 × 10(-3) mm/year and it is attributed to the hydrofobic, inert and dielectric nature of boron nitride. The results indicated that the stainless steel with coatings exhibited improved corrosion resistance. Electrochemical impedance spectroscopy and potentiodynamic analysis were used to propose a mechanism for the increased corrosion resistance of h-BN coatings.

  11. Application of Self Assembled 6-aminohexanol layers for corrosion protection of 304 stainless steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Yu Fei [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen2000@yahoo.com.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Li Houmin; Yang Lejiao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China)

    2012-05-31

    Grafting of 6-aminohexanol onto a 304 stainless steel substrate was performed with the assistance of polydopamine self assembly. The surface structure of the films was characterized using optical and scanning electron microscopy and X-ray energy dispersive spectroscopy confirmed the establishment of organic films. The corrosion resistance properties were characterized using the electrochemical impedance spectroscopy and potentiodynamic polarization curve measurements. Enhanced corrosion resistance performance was mainly ascribed to the compact film structure and the blocking characteristics against electron transfer of the modified 304 stainless steel substrate. - Highlights: Black-Right-Pointing-Pointer Organic layers for corrosion protection of 304 stainless steel (SS) surface. Black-Right-Pointing-Pointer Bio-inspired self assembly of polydopamine/composite films. Black-Right-Pointing-Pointer 6-aminohexanol membrane synthesized on polydopamine modified SS surface. Black-Right-Pointing-Pointer An efficiency route for improving corrosion protection.

  12. Peptide-based biocoatings for corrosion protection of stainless steel biomaterial in a chloride solution.

    Science.gov (United States)

    Muruve, Noah G G; Cheng, Y Frank; Feng, Yuanchao; Liu, Tao; Muruve, Daniel A; Hassett, Daniel J; Irvin, Randall T

    2016-11-01

    In this work, PEGylated D-amino acid K122-4 peptide (D-K122-4-PEG), derived from the type IV pilin of Pseudomonas aeruginosa, coated on 304 stainless steel was investigated for its corrosion resistant properties in a sodium chloride solution by various electrochemical measurements, surface characterization and molecular dynamics simulation. As a comparison, stainless steel electrodes coated with non-PEGylated D-amino acid retroinverso peptide (RI-K122-4) and D-amino acid K122-4 peptide (D-K122-4) were used as control variables during electrochemical tests. It was found that the D-K122-4-PEG coating is able to protect the stainless steel from corrosion in the solution. The RI-K122-4 coating shows corrosion resistant property and should be investigated further, while the D-K122-4 peptide coating, in contrast, shows little to no effect on corrosion. The morphological characterizations support the corrosion resistance of D-K122-4-PEG on stainless steel. The adsorption of D-K122-4 molecules occurs preferentially on Fe2O3, rather than Cr2O3, present on the stainless steel surface.

  13. Systematic Study of Nanocrystalline Plasma Electrolytic Nitrocarburising of 316L Austenitic Stainless Steel for Corrosion Protection

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this technique. However, very few studies have focused on the optimization of the nanocrystalline plasma electrolytic nitrocarburising process parameters. In this study, a design of experiment (DOE) technique, the Taguchi method, has been used to optimize the nanocrystalline plasma electrolytic nitrocarburising not only for surface hardening but also for the corrosion protection of 316L austenitic stainless steel by controlling the coating process's factors. The experimental design consisted of four factors (Urea concentration, electrical conductivity of electrolyte, voltage and duration of process), each containing three levels. Potentiodynamic polarization measurements were carried out to determine the corrosion resistance of the coated samples. The results were analyzed with related software. An analysis of the mean of signal-to-noise (S/N) ratio indicated that the corrosion resistance of nanocrystalline plasma electrolytic nitrocarburised 316L stainless steel was influenced significantly by the levels in the Taguchi orthogonal array. The optimized coating parameters for corrosion resistance are 1150 g/L for urea concentration, 360 mS/cm for electrical conductivity of electrolyte, 260 V for applied voltage, 6 min for treatment time. The percentage of contribution for each factor was determined by the analysis of variance (ANOVA). The results showed that the applied voltage is the most significant factor affecting the corrosion resistance of the coatings.

  14. Electrochemical synthesis and characterisation of hybrid materials polypyrrole/dodecatungstophosphate as protective agents against steel corrosion

    Science.gov (United States)

    Bonastre Cano, Jose Antonio

    The losses caused by the effect of the corrosion are of the order of 2-3,5% of the GDP of the developed countries or developing only in direct costs, losses in structures or products. This figure doubles by the indirect costs, losses of productivity or demands for delays. Beside the possible losses of human lives, any intent leaded to the decrease of the corrosion in rusty metals is a commendable objective from the point of view of the protection of the environment. Building industry employing reinforced concrete is able to project some structural elements (pillars, wrought, beam, etc.) in principle free of corrosion, assuring during many years the useful life of the work in service. However, the reinforced concrete would be' a perfect solution if the indefinite permanency of the passive state of the steel could be guaranteed. Indeed, although the steel is protected against corrosion due to basic pH which provides the cement, the severe action of saline media or the effect of CO2 can diminish this protection conditions beginning the corrosion in steel elements. Type-p doped conducting polymers, as polypyrrole, are firm candidates to protect carbon steel providing galvanic protection by stabilising the passive layer of Fe oxides initially grown. Doping the polymeric matrix with polioxometalates, concretely phosphotungstate PW12O403-, is a very interesting hypothesis due to their oxidising effect, improving the anodic protection by the hybrid material electrosynthesised on carbon steel substrate. First in the present work, a new method was developed by cyclic voltammetry in LiClO4 + acetonitrile medium in order to diminish the unavoidable oxidation of carbon steel when the electrosyntesis of the hybrid material polypyrrole/PW12O403- is carrying out. The beginning potential of polypyrrole polymerisation is about 0.8 V (vs. Ag/AgCl), a positive potential where oxidation of Fe substrate is high, not allowing the electrodeposition of the hybrid material. On the other

  15. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Science.gov (United States)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  16. A polyaniline based intrinsically conducting coating for corrosion protection of structural steels.

    Science.gov (United States)

    Pan, Tongyan; Wang, Zhaoyang

    2013-11-01

    Among the various corrosion protection strategies for structural steels, coating techniques provide the most cost-effective protection and have been used as the primary mode of corrosion protection. Existing coating techniques however have been used mainly for their barrier capability and therefore all have a limited service life due to oxidation aging, electrolytic degradation, or various inadvertent defects and flaws occurred in and after coating applications. This work investigated the anti-corrosion potential of a π-conjugated polymer-polyaniline (PANi), which was doped into an intrinsically conducting polymer and then included in a two-layer coating system as a primer layer. To achieve a long service life, the primer layer was made by mixing the conductive PANi in a waterborne poly-vinyl butyral solution to provide strong adhesion to steel surface, and then topcoated with a layer of elastomer-modified polyethylene to obtain extra mechanical and barrier protections. Two ASTM standard tests were conducted to evaluate the corrosion durability and tensile adhesion of the two-layer system, in which the system demonstrated superior performance. The Scanning Kelvin Probe Force Microscopy (SKPFM) was used to provide the microscopic evidences for the outstanding performance.

  17. Hydrogen Silsesquioxane based silica glass coatings for the corrosion protection of austenitic stainless steel

    DEFF Research Database (Denmark)

    Lampert, Felix; Jensen, Annemette Hindhede; Din, Rameez Ud

    2016-01-01

    The application of stainless steels in hostile environments, such as concentrated acid or hot sea water, requires additional surface treatments, considering that the native surface oxide does not guarantee sufficient corrosion protection under these conditions. In the present work, silica-like thin......-film barrier coatings were deposited on AISI 316L grade austenitic stainless steel with 2B surface finish from Hydrogen Silsesquioxane (HSQ) spin-on-glass precursor and thermally cured to tailor the film properties. Results showed that curing at 500 °C resulted in a film-structure with a polymerized siloxane...

  18. Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

    Directory of Open Access Journals (Sweden)

    Maria Eliziane Pires de Souza

    2006-03-01

    Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

  19. Self-immunity microcapsules for corrosion protection of steel bar in reinforced concrete

    Science.gov (United States)

    Wang, Yanshuai; Fang, Guohao; Ding, Weijian; Han, Ningxu; Xing, Feng; Dong, Biqin

    2015-12-01

    A novel microcapsule-based self-immunity system for reinforced concrete is proposed. Its feasibility for hindering the corrosion of steel rebar by means of lifting the threshold value of [Cl-]/[OH-] is discussed. Precisely controlled release behavior enables corrosion protection in the case of depassivation. The release process is characterized over a designated range of pH values, and its release characteristics of the microcapsules, triggered by decreasing pH value, are captured by observing that the core crystals are released when exposed to a signal (stimulus). The aim of corrosion protection of steel bar is achieved through the constantly-stabilized passive film, and its stability is promoted using continuous calcium hydroxide released from the microcapsule, restoring alkaline conditions. The test results exhibited that the release process of the microcapsules is a function of time. Moreover, the release rate of core materials could interact with environmental pH value, in which the release rate is found to increase remarkably with decreasing pH value, but is inhibited by high pH levels.

  20. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides

    Science.gov (United States)

    Corrosion is one of the most serious and challenging problems faced worldwide by industry. This research investigates the inhibition of corrosive behavior of SAE1010 steel by bacterial exopolysaccharides. Electrochemical Impedance Spectroscopy was used to evaluate the corrosion inhibition of diffe...

  1. Corrosion Protection of Stainless Steel by Polyaniline/Polypyrrole Composite Coating

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    A.Subathira

    2010-12-01

    Full Text Available Electrochemical deposition of polyaniline/polypyrrole coatings on stainless steel was carried out by the constant potential technique. The surface properties and corrosion behavior of the coatings were studied by varying the time of deposition and the initial monomer concentration. The corrosion current and corrosion potential were measured by direct current polarization test. The changes in corrosion current and corrosion potential with the deposition timeand the initial monomer concentration were thoroughly investigated. The surface energy of coated stainless steel was calculated by using dynamic contact angle analyzer.

  2. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    Science.gov (United States)

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS.

  3. Use of Extracted Green Inhibitors as a Friendly Choice in Corrosion Protection of Low Alloy Carbon Steel

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    Jano, A.

    2012-11-01

    Full Text Available Mitigation of corrosion impact on environment is an important step in environmental protection. Use of environmentally friendly corrosion protection methods is very important. It is smart to choose cheap and safe to handle compounds as corrosion inhibitors. The use of green inhibitors (extracted inexpensively, from the seed endosperm of some Leguminosae plants, and investigation of their efficiency in corrosion protection is the aim of this study. As green inhibitor one kind of polysaccharides (galactomannan from locust bean gum (also known as carob gum, carob bean gum extracted from the seed of carob tree is used. Corrosion protection efficiency of these extracted green inhibitors was tested for carbon steel marked as: steel 39, steel 44, and iron B 500 (usually applied as reinforcing bars to concrete. Sulfuric acid solution in the presence of chloride ions was used as corrosion media. The composition of corrosion acid media used was 1 mol L-1 H2SO4 and 10-3 mol L-1 Cl- (in the form of NaCl. Electrochemical techniques such as potentiodynamic polarization methods were used for inhibitor efficiency testing.

  4. Electrochemical Impedance Spectroscopy Study on Corrosion Protection of Acrylate Nanocomposite on Mild Steel Doped Carbon Nanotubes

    Science.gov (United States)

    Mahmud, M. R.; Akhir, M. M.; Shamsudin, M. S.; Afaah, A. N.; Aadila, A.; Asib, N. A. M.; Alrokayan, Salman A. H.; Khan, Haseeb A.; Harun, M. K.; Rusop, M.; Abdullah, S.

    2015-05-01

    Acrylate:carbon nanotubes (A:CNTs) nanocomposite thin film was prepared by sol- gel technique. The corrosion coating protection of acrylate:carbon nanotubes (CNTs) nanocomposite thin film has been coated on mild steel characterised by electrochemical impedance spectrometer (EIS) measurement and equivalent circuit model are employed to analyse coating impedance for corrosion protection. In this study, 3.5 w/v % sodium chloride (NaCl) solution was immersed the acrylate:carbon nanotubes nanocomposite thin film. As the results, the surface morphology were found that there formation of carbon nanotubes with good distribution on acrylate-based coating. From EIS measurement, A:CNTs nanocomposite thin film with 0.4 w/v % contain of CNTs was exhibited the highest coating impedance from Nyquist graph after immersed in sodium chloride solution and may provide the excellent corrosion protection. The Bode plots have shown the impedance is high at the beginning from the time at high frequency and slightly decreases with value of frequency become smaller.

  5. Lawsonialnermis Extract Enhances Performance of Corrosion Protection of Coated Mild Steel in Seawater

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    Hajar H.M.

    2016-01-01

    Full Text Available The investigation of coating incorporated with various percentages of henna has been conducted by means of weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy method. Mild steel has been studied at ambient temperature and 50°C in order to examine the effect of temperature. The potentiodynamic polarization measurements indicate that henna extract acts as a mixed inhibitor while the corrosion rate (CR value decreases as the current density (Icorr decreases in the presence of 10% henna extract for both temperatures. Surface and protective film analysis have been carried out using Fourier transform infrared (FTIR and scanning electron microscopy (SEM.The inhibition activity is mainly correlated with the major active functional groups of lawsone. The main components can be found in lawsone structures are phenols O-H, carboxylic acid C=O and alkenes C=C. The morphology of the uninhibited sample shows a rough surface of mild steel as a result of corrosion process and severe damage can be seen. In the presence of henna, a smooth surface of mild steel anda uniform deposition of henna were observed.

  6. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    Science.gov (United States)

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  7. Corrosion Protection of Steel by Thin Coatings of Starch-oil Emulsions

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. This research investigated the inhibition of corrosive behavior by jet-cooked starch-soybean oil composites on SAE 1010 steel. Electrochemical Impedance Spectroscopy (EIS) was used to evaluate t...

  8. Corrosion protection by anaerobiosis.

    Science.gov (United States)

    Volkland, H P; Harms, H; Wanner; Zehnder, A J

    2001-01-01

    Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion. Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomonas putida mt2 in an aerobic phosphate-buffered medium containing benzoate as carbon and energy source, underwent a surface reaction leading to the formation of a corrosion-inhibiting vivianite layer [Fe3(PO4)2]. Electrochemical potential (E) measurements allowed us to follow the buildup of the vivianite cover. The presence of sufficient metabolically active bacteria at the steel surface resulted in an E decrease to -510 mV, the potential of free iron, and a continuous release of ferrous iron. Part of the dissolved iron precipitated as vivianite in a compact layer of two to three microns in thickness. This layer prevented corrosion of mild steel for over two weeks, even in a highly corrosive medium. A concentration of 20 mM phosphate in the medium was found to be a prerequisite for the formation of the vivianite layer.

  9. The corrosion protection of AISI(TM) 1010 steel by organic and inorganic zinc-rich primers

    Science.gov (United States)

    Danford, M. D.; Mendrek, M. J.

    1995-01-01

    The behavior of zinc-rich primer-coated AISI 1010 steel in 3.5-percent Na-Cl was investigated using electrochemical techniques. The alternating current (ac) method of electrochemical impedance spectroscopy (EIS), in the frequency range of 0.001 to 40,000 Hz, and the direct current (dc) method of polarization resistance (PR), were used to evaluate the characteristics of an organic, epoxy zinc-rich primer and an inorganic, ethyl silicate zinc-rich primer. A dc electromechanical galvanic corrosion test was also used to determine the corrosion current of each zinc-rich primer anode coupled to a 1010 steel cathode. Duration of the EIS/PR and galvanic testing was 21 days and 24 h, respectively. The galvanic test results demonstrated a very high current between the steel cathode and both zinc-rich primer anodes (38.8 and 135.2 microns A/sq cm for the organic and inorganic primers, respectively). The results of corrosion rate determinations demonstrated a much higher corrosion rate of the zinc in the inorganic primer than in the organic primer, due primarily to the higher porosity in the former. EIS equivalent circuit parameters confirmed this conclusion. Based on this investigation, the inorganic zinc-rich primer appears to provide superior galvanic protection and is recommended for additional study for application on solid rocket booster steel hardware.

  10. An electrochemical study of corrosion protection by primer-topcoat systems on 4130 steel with ac impedance and dc methods

    Science.gov (United States)

    Mendrek, M. J.; Higgins, R. H.; Danford, M. D.

    1988-01-01

    To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac impedance method is applied to six systems of primer coated and primer topcoated 4130 steel. Two primers were used: a zinc-rich epoxy primer and a red lead oxide epoxy primer. The epoxy-polyamine topcoat was used in four of the systems. The EG and G-PARC Model 368 ac impedance measurement system, along with dc measurements with the same system using the polarization resistance method, were used to monitor changing properties of coated 4230 steel disks immersed in 3.5 percent NaCl solutions buffered at pH 5.4 over periods of 40 to 60 days. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for the resistors and capacitors, that can be assigned in the equivalent circuit following a least-squares analysis of the data, describe changes that occur on the corroding metal surface and in the protective coatings. Two equivalent circuits have been determined that predict the correct Bode phase and magnitude of the experimental sample at different immersion times. The dc corrosion current density data are related to equivalent circuit element parameters. Methods for determining corrosion rate with ac impedance parameters are verified by the dc method.

  11. An Experimental Investigation of Galvanic Anode Specifications for Suitable Cathodic Corrosion Protection of Low Carbon Steel in Kaduna Metropolitan Soil

    Directory of Open Access Journals (Sweden)

    T.N. Guma

    2016-06-01

    Full Text Available The paper stresses corrosion risks from huge underground engineering steel structures within the metropolitan area of Kaduna-a top city in Nigeria. Cathodic protection (CP is examined as an effective, economical and durable method of preventing corrosion of such structures if suitably designed-installed. Variables that can cause wide differences and difficulties in CP designs such as material make, surface area and nature of structure, corrosivity level of environment, etc, are recognized. Some supplementary information that accounts for complexity of such variables which can be used to optimize CP design of the structures was sought experimentally. Relative performances by zinc, pure magnesium and magnesium alloy as common and cheap galvanic anodes were investigated in a laboratory CP of polished bare low carbon steel specimens in soil of surveyed resistivity spectrum 31.9-152.9 ohm-m from the area. Specimens were exposed with and without CP by the anodes at ambient temperature up to 40 days in various samples of the soil. Levels of specimen protections were determined by analysis of obtained information on their corrosion rates and polarized potentials relative to the un-protected ones at 8-day intervals. The analysis indicated that; corrosion of the structures can be optimally reduced to negligible rates by polarizing them to -0.85V versus Cu/CuSO4 electrode with the anodes, pure magnesium is comparatively the best of the anodes for CP of the structures in terms of economy and effectiveness followed by magnesium alloy, and a unit surface area of the anodes can protect up to nearly 1200 units of the structure with the -0.85V protective potential depending on the anode type.

  12. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability.

  13. Composition and Morphology of Product Layers in the Steel/Cement Paste Interface in Conditions of Corrosion and Cathodic Protection in Reinforced Concrete

    NARCIS (Netherlands)

    Koleva, D.A.; Van Breugel, K.; De Wit, J.H.W.; Fraaij, A.L.A.; Boshkov, N.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP). Of particular interest was to investigate if the introduced pulse CP (as cost

  14. Protection of carbon steel against hot corrosion using thermal spray Si- and Cr-base coatings

    Science.gov (United States)

    Porcayo-Calderon, J.; Gonzalez-Rodriguez, J. G.; Martinez, L.

    1998-02-01

    A Fe75Si thermal spray coating was applied on the surface of a plain carbon steel baffle plate. Beneath this coating, a Ni20Cr coating was applied to give better adherence to the silicon coating. The baffle was installed in the high-temperature, fireside, corrosion zone of a steam generator. At the same time, an uncoated 304 stainless steel baffle was installed nearby for comparison. For 13 months the boiler burned heavy fuel oil with high contents of vanadium. The samples were studied employing scanning electron microscopy, x-ray microanalysis, and x-ray diffraction techniques. After that, it was possible to inspect the structural state of the components, and it was found that the stainless steel baffle plates were destroyed almost completely by corrosion, whereas the carbon steel coated baffle plate did not suffer a significant attack, showing that the performance of the thermal spray coating was outstanding and that the coating was not attacked by vanadium salts of the molten slag.

  15. Corrosion Protection of Electro-Galvanized Steel by Green Conversion Coatings

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A cerium-based chemical conversion process was studied. First, zinc coating obtained from a free-cyanide alkaline bath, with derivative of imidazol with new brightener, was investigated, zinc-plated steel specimens were treated with a solution of 50 mmol·L-1 Ce(NO3)3. The corrosion behavior of bare and treated mild galvanized steel was evaluated during exposure to 0.5 mol·L-1 NaCl for different immersion time, using Tafel polarization curves and electrochemical impedance spectroscopy (EIS) measurements. The surface morphology of the coating was studied using scanning electron microscopy (SEM). The composition and chemical percent of the coating were examined by X-ray dispersion energy (EDAX). The results of these measurements showed that the newly developed cerium-based conversion coating process was a promising candidate for replacing the conventional chromate treatments used at present for galvanized steel.

  16. Preparation of Crosslinked Amphiphilic Silver Nanogel as Thin Film Corrosion Protective Layer for Steel

    Directory of Open Access Journals (Sweden)

    Ayman M. Atta

    2014-07-01

    Full Text Available Monodisperse silver nanoparticles were synthesized by a new developed method via reaction of AgNO3 and oleic acid with the addition of a trace amount of Fe3+ ions. Emulsion polymerization at room temperature was employed to prepare a core-shell silver nanoparticle with controllable particle size. N,N'-methylenebisacrylamide (MBA and potassium peroxydisulfate (KPS were used as a crosslinker, and as redox initiator system, respectively for crosslinking polymerization. The structure and morphology of the silver nanogels were characterized by Fourier transform infrared spectroscopy (FTIR, transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. Monolayers of silver nanoparticle were self-assembled on the fresh active surface of the steel electrode and have been tested as a corrosion inhibitor for steel in 1 M HCl solution. The results of polarization measurements showed that nanogel particles act as a mixed type inhibitor.

  17. Preparation of crosslinked amphiphilic silver nanogel as thin film corrosion protective layer for steel.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; Ezzat, Abdelrahman O

    2014-07-17

    Monodisperse silver nanoparticles were synthesized by a new developed method via reaction of AgNO3 and oleic acid with the addition of a trace amount of Fe3+ ions. Emulsion polymerization at room temperature was employed to prepare a core-shell silver nanoparticle with controllable particle size. N,N'-methylenebisacrylamide (MBA) and potassium peroxydisulfate (KPS) were used as a crosslinker, and as redox initiator system, respectively for crosslinking polymerization. The structure and morphology of the silver nanogels were characterized by Fourier transform infrared spectroscopy (FTIR), transmission and scanning electron microscopy (TEM and SEM). The effectiveness of the synthesized compounds as corrosion inhibitors for steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Monolayers of silver nanoparticle were self-assembled on the fresh active surface of the steel electrode and have been tested as a corrosion inhibitor for steel in 1 M HCl solution. The results of polarization measurements showed that nanogel particles act as a mixed type inhibitor.

  18. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    Science.gov (United States)

    Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

    2014-09-01

    In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

  19. Rare earth and silane as chromate replacers for corrosion protection on galvanized steel

    Institute of Scientific and Technical Information of China (English)

    PENG Tianlan; MAN Ruilin

    2009-01-01

    The present work aimed at using rare earth lanthanum salt and trimethoxy(viny)silance as chromate substitutes for galvanized steel passivation, in contrast to zinc coating samples treated with chromate. The corrosion resistance was assessed by electrochemical impedance spectroscopy (EIS) and neutral salt spray tests (NSS). Scanning electron microscopy (SEM) was used to characterize the sample surfaces. The organic coating adhesion on the panel was also investigated via varnishes-cross cut tests. The results indicated that rare earth and silane two-step treatment gave more effective anticorrosion performance than Cr, which also provided good paint adhesion. The coating formation mechanism was also discussed.

  20. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  1. Galvanic Liquid Applied Coating System For Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; Curran, Jerome; Voska, N. (Technical Monitor)

    2002-01-01

    Corrosion of reinforcing steel in concrete is an insidious problem facing Kennedy Space Center (KSC), other Government Agencies, and the general public. These problems include KSC launch support structures, highway bridge infrastructure, and building structures such as condominium balconies. Due to these problems, the development of a Galvanic Liquid Applied Coating System would be a breakthrough technology having great commercial value for the following industries: Transportation, Infrastructure, Marine Infrastructure, Civil Engineering, and the Construction Industry. This sacrificial coating system consists of a paint matrix that may include metallic components, conducting agents, and moisture attractors. Similar systems have been used in the past with varying degrees of success. These systems have no proven history of effectiveness over the long term. In addition, these types of systems have had limited success overcoming the initial resistance between the concrete/coating interface. The coating developed at KSC incorporates methods proven to overcome the barriers that previous systems could not achieve. Successful development and continued optimization of this breakthrough system would produce great interest in NASA/KSC for corrosion engineering technology and problem solutions. Commercial patents on this technology would enhance KSC's ability to attract industry partners for similar corrosion control applications.

  2. Waste of cleaning emulsion sewage as inhibitors of steel corrosion

    Science.gov (United States)

    Fazullin, D. D.; Mavrin, G. V.; Shaikhiev, I. G.

    2016-06-01

    The article describes the corrosion test of steel of the brand 20 in the stratal water. To increase corrosion resistance as a corrosion inhibitor the concentrate waste emulsion of the mark "Incam- 1" was provided. The article presents studies of the corrosion rate with different dosages of corrosion inhibitor in the stratal water. Based on these research results are revealed that the degree of protection of steel is 27% at a dosage of 3.8 g / dm3.

  3. The study on the influence of surface cleanness and water soluble salt on corrosion protection of epoxy resin coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Shon, Younng Shon [Pukyong National University, Busan (Korea, Republic of)

    2014-10-15

    The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting and power tool treatment as well as contamination of water soluble salt. To study the effect of the surface treatments and contamination, the topology of the treated surface was observed by confocal microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with immersion test of 3.5 wt% of NaCl solution. Consequently, the surface contamination by sodium chloride with 16 mg/m{sup 2}, 48 mg/m{sup 2} and 96 mg/m{sup 2} didn't affect the adhesion strength for current epoxy coated carbon steel and blister and rust were not observed on the surface of epoxy coating contaminated by various concentration of sodium chloride after 20 weeks of immersion in 3.5 wt% NaCl aqueous solutions. In addition, the results of EIS test showed that the epoxy-coated carbon steel treated with steel grit blasting and power tool showed similar corrosion protection performance and surface cleanness such as Sa 3 and Sa 2.5 didn't affect the corrosion protectiveness of epoxy coated carbon steel.

  4. Migrating corrosion inhibitor protection of concrete

    Energy Technology Data Exchange (ETDEWEB)

    Bjegovic, D.; Miksic, B.

    1999-11-01

    Migrating corrosion inhibitors (MCI) were developed to protect steel rebar from corrosion in concrete. They were designed to be incorporated as an admixture during concrete batching or used for surface impregnation of existing concrete structures. Two investigations are summarized. One studied the effectiveness of MCIs as a corrosion inhibitor for steel rebar when used as an admixture in fresh concrete mix. The other is a long-term study of MCI concrete impregnation that chronicles corrosion rates of rebar in concrete specimens. Based on data from each study, it was concluded that migrating corrosion inhibitors are compatible with concrete and effectively delay the onset of corrosion.

  5. Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

    Directory of Open Access Journals (Sweden)

    Florica Simescu and Hassane Idrissi

    2008-01-01

    Full Text Available We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca10(PO46(OH2. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.

  6. Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete.

    Science.gov (United States)

    Simescu, Florica; Idrissi, Hassane

    2008-12-01

    We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca10(PO4)6(OH)2. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.

  7. Hybrid layers deposited by an atmospheric pressure plasma process for corrosion protection of galvanized steel.

    Science.gov (United States)

    Del Frari, D; Bour, J; Bardon, J; Buchheit, O; Arnoult, C; Ruch, D

    2010-04-01

    Finding alternative treatments to reproduce anticorrosion properties of chromated coatings is challenging since both physical barrier and self-healing effects are needed. Siloxane based treatments are known to be a promising way to achieve physical barrier coatings, mainly plasma polymerized hexamethyldisiloxane (ppHMDSO). In addition, it is known that cerium-based coatings can also provide corrosion protection of metals by means of self-healing effect. In this frame, innovative nanoAlCeO3/ppHMDSO layers have thus been deposited and studied. These combinations allow to afford a good physical barrier effect and active properties. Liquid siloxane and cerium-based particles mixture is atomized and introduced as precursors into a carrier gas. Gas mixture is then injected into an atmospheric pressure dielectric barrier discharge (DBD) where plasma polymerization of the siloxane precursor occurs. The influence of cerium concentration on the coating properties is investigated: coating structure and topography have been studied by scanning electron microscopy (SEM) and interferometry, and corrosion resistance of these different coatings is compared by electrochemistry techniques: polarization curves and electrochemical impedance spectroscopy (EIS). Potential self-healing property afforded by cerium in the layer was studied by associating EIS measurements and nanoscratch controlled damaging. Among the different combinations investigated, mixing of plasma polymerized HMDSO and AICeO3 nanoparticles seems to give promising results with a good physical barrier and interesting electroactive properties. Indeed, corrosion currents measured on such coatings are almost as low as those measured with the chromated film. Combination of nanoscratch damaging of layers with EIS experiments to investigate self-healing also allow to measure the active protection property of such layers.

  8. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    Directory of Open Access Journals (Sweden)

    Marko Chigondo

    2016-01-01

    Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

  9. Corrosion of Steel in Concrete, Part I – Mechanisms

    DEFF Research Database (Denmark)

    Küter, André; Møller, Per; Geiker, Mette Rica

    2006-01-01

    prematurely. Reinforcement corrosion is identified to be the foremost cause of deterioration. Steel in concrete is normally protected by a passive layer due the high alkalinity of the concrete pore solution; corrosion is initiated by neutralization through atmospheric carbon dioxide and by ingress...... of depassivation ions, especially chloride ions. The background and consequences of deterioration of reinforced concrete structures caused by steel corrosion are summarized. Selected corrosion mechanisms postulated in the literature are briefly discussed and related to observations. The key factors controlling...... initiation and propagation of corrosion of steel in concrete are outlined....

  10. Electrochemical corrosion behavior of steel wires in a coalmine with a corrosive medium

    Institute of Scientific and Technical Information of China (English)

    Wang Songquan; Zhang Dekun; Wang Dagang; Zhang Zefeng

    2011-01-01

    A 6 × 19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory, simulating the actual working conditions in a coalmine. An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution. The results show that anode activation of steel wire mainly occurs during pre-corrosion, where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed, while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest. During the intermediate and late immersion periods,a passive film is generated on the surface of steel wires, which are gradually damaged with the passage of time. Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential.Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy (EIS) of steel wires over various corrosive times and different surface treatments, which indicate good fitting results.The double electrical layer charge-transfer resistance increases in the sequence: bare steel wire,untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn, which is consistent with their polarization curves. The oil layer provides a certain protective effect on untreated steel wires, but its effect is not entirely clear.

  11. Corrosion Mechanism of Corrosion-Resistant Steel Developed for Bottom Plate of Cargo Oil Tanks

    Institute of Scientific and Technical Information of China (English)

    Feilong SUN; Xiaogang LI; Fan ZHANG; Xuequn CHENG; Cheng ZHOU; Nianchun WU; Yuqun YIN

    2013-01-01

    A new type of corrosion-resistant steel consisting of ferrite and bainite phases was developed for cargo oil tanks of crude oil tankers.The corrosion rate of this new steel was 0.22 mm/a,which was equivalent to ca.1/5 of the criterion (≤ 1 mm/a) for corrosion-resistant steels.The composition and element distribution of the corrosion products were investigated by micro-Raman spectrometry and energy dispersive spectrometer.The results demonstrated that the corrosion product was composed of α-FeOOH,Fe3O4 and a continuous Cu enrichment layer.This kind of corrosion product was protective to the steel matrix and accounted for the enhancement of the corrosion resistance of the new developed steel.

  12. Corrosion protection of steel by thin coatings of starch-oil dry lubricants

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. Dry lubricants reduce friction between two metal surfaces. This research investigated the inhibition of corrosive behavior a dry lubricant formulation consisting of jet-cooked corn starch and soyb...

  13. Effectiveness of concrete to protect steel reinforcement from corrosion in marine structures

    Energy Technology Data Exchange (ETDEWEB)

    1988-01-01

    A laboratory evaluation of how variations in cover design and properties determine its effectiveness in controlling corrosion in reinforced concretes in marine structures is described. The effect of concrete type and composition on chloride ingress and corrosion rate was studied for four simulated marine environments. Contrary to expectation, significant corrosion did not take place in reinforcement placed at 30 mm cover after 30 months exposure, even in concretes of lower strengths and higher water/cement ratios than mixes employed in the North Sea. Unexpected crevice corrosion let to the exclusion of electrochemical data and restricted the opportunity of correlating the properties of the cover with the onset and rate of corrosion of reinforcement. The project did, however, provide valuable data on in situ strength, moisture content, permeability, resistivity, carbonation and rate of chloride ingress. Limited data is also available on the pore structure of the cover and its oxygen diffusion characteristics. It is emphasised that all results refer to uncracked concrete. (author).

  14. Marine corrosion of mild steel at Lumut, Perak

    Science.gov (United States)

    Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

    2012-09-01

    The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

  15. Layered double hydroxides as containers of inhibitors in organic coatings for corrosion protection of carbon steel

    OpenAIRE

    Hang, To Thi Xuan; Truc, Trinh Anh; Duong, Nguyen Thuy; Pébère, Nadine; Olivier, Marie-Georges

    2012-01-01

    International audience; The present work focuses on the use of layered double hydroxides (LDH) as containers for corrosion inhibitors in an epoxy coating. 2-Benzothiazolylthio-succinic acid (BTSA), used as corrosion inhibitor, was intercalated by co-precipitation in magnesium-aluminum layered double hydroxides. The obtained LDH-BTSA was characterized by infrared spectroscopy, X-ray diffraction and scanning electron microscopy. BTSA release from LDH-BTSA in NaCl solutions was investigated by U...

  16. Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens; Avaliacao do comportamento frente a corrosao pelo ataque de cloreto de argamassa armada apos varios tratamentos protetores

    Energy Technology Data Exchange (ETDEWEB)

    Crivelaro, Marcos

    2002-07-01

    In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH){sub 2} solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

  17. Corrosion Behavior of S450EW Low-alloy Weathering Steel in Cyclically Alternate Corrosion Environments

    Institute of Scientific and Technical Information of China (English)

    Jun-shan WANG; Pei-yang SHI; Cheng-jun LIU; Mao-fa JIANG

    2015-01-01

    Weathering steel is widely used in various ifelds due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450EW weathering steel is closely related to chromium content. The addition of chromium signiif-cantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m−2·h−1. The rust of S450EW weathering steel was mainly constituted of FeOOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-FeOOH. The ifne precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneifcial for the cure of original defects and cracks of the rust layer via the enrich-ment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.

  18. Microbial corrosion and cracking in steel. A concept for evaluation of hydrogen-assisted stress corrosion cracking in cathodically protected high-pressure gas transmission pipelines

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo

    of high-strength pipeline steel and the concentration of hydrogen present in the steel. B. Determine the degree hydrogen absorption by cathodically protected steel exposed in natural soil sediment, which include activity of sulphate-reducing bacteria (SRB). C. Compare the above points with fracture......An effort has been undertaken in order to develop a concept for evaluation of the risk of hydrogen-assisted cracking in cathodically protected gas transmission pipelines. The effort was divided into the following subtasks: A. Establish a correlation between the fracture mechanical properties...... in this steel....

  19. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general......Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  20. Corrosion protection of cold-rolled steel with alkyd paint coatings composited with submicron-structure types polypyrrole-modified nano-size alumina and carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Gergely, Andras, E-mail: andras.gergely@ttk.mta.hu [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Paszti, Zoltan; Hakkel, Orsolya; Drotar, Eszter [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Mihaly, Judith [Institute of Molecular Pharmacology, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary); Kalman, Erika [Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, Pusztaszeri ut 59-67, 1025 Budapest (Hungary)

    2012-11-01

    Highlights: Black-Right-Pointing-Pointer Alumina/carbon nanotube (CNT) supported polypyrrole (PPy) particles were prepared. Black-Right-Pointing-Pointer Various paint compositions with alkyd binder were immersion tested. Black-Right-Pointing-Pointer Alumina-supported PPy based coating provided steel protection in NaCl solution. Black-Right-Pointing-Pointer Polyelectrolyte modified CNT embedded coating afforded long-term stable protection. Black-Right-Pointing-Pointer sulphonated CNT loaded coating indicated firm corrosion resistance in HCL solution. Black-Right-Pointing-Pointer Results are interpreted on the basis of nano and microstructure of the particles. - Abstract: This paper is focused on studying corrosion protection of cold-rolled steel with alkyd paint coatings comprising nano-size alumina and either polystyrene-sulphonate (PSS) modified or sulphonated multi-walled carbon nanotube (MWCNT) supported polypyrrole (PPy). Single layer coatings (in thickness of 40 {+-} 5 {mu}m) comprising PPy deposited alumina and PSS modified MWCNT supported PPy afforded viable protection during the 1 M sodium chloride test. The coatings containing PSS modified and weakly sulphonated MWCNTs (at volume fractions of 9.9 Multiplication-Sign 10{sup -4} and 2.5 Multiplication-Sign 10{sup -4}) with PPy volume fractions of 3.5 Multiplication-Sign 10{sup -3} and 2.5 Multiplication-Sign 10{sup -3} provided effective corrosion prevention during the 1 M sodium chloride and hydrochloric acid solution tests. While inhibitor particles were characterised by infrared spectroscopy, corrosion products formed at the paint-steel interface were studied by X-ray photoelectron spectroscopy. Apart from the electron microscopy observations, rheology study of three-dimensional structure of the inhibitor particles was performed in dispersions at similar compositions to those used for the paint formulations. Thus, protection mechanism relating to both types of immersion tests is discussed in terms of

  1. Inclusion compounds of dibenzylthiourea with hydroxypropylated-cyclodextrins for corrosion protection of carbon steel in acidic medium

    Science.gov (United States)

    de Souza, Thais M.; Cordeiro, Renata F. B.; Viana, Gil M.; Aguiar, Lucia C. S.; de Senna, Lilian F.; Malta, Luiz Fernando B.; D'Elia, Eliane

    2016-12-01

    In this work the complexation of the guest molecule (dibenzylthiourea-DBT) with α and β forms of hydroxypropylated cyclodextrins was evaluated in solution and in the solid state by different techniques. It was shown that the inclusion complexes were obtained and the aromatic moieties of DBT are points of interaction in the structure of the guest. The inhibitory action of these inclusion compounds in carbon steel corrosion in acidic medium was evaluated by polarization curves, electrochemical impedance diagrams and weight loss measurements. There is an enhancement of the inhibitory action against the carbon steel corrosion in HCl solution when the DBT was encapsulated in inclusion compounds whereas the alone hydroxypropylated cyclodextrins did not present an inhibitory effect. It was concluded that these inclusion compounds could be a good alternative to introduce molecules with low solubility in aqueous media and still increase their inhibitory action.

  2. Investigation on the Effect of Green Inhibitors for Corrosion Protection of Mild Steel in 1 M NaOH Solution

    Directory of Open Access Journals (Sweden)

    Premjith Jayakumar Ramakrishnan

    2014-01-01

    Full Text Available Alkaline corrosion is one of the main issues faced by the industries. The main chemicals abundantly used in industries are NaOH, H3PO4, HCl, and H2SO4. Corrosion control of metals has technical, economical, environmental, and aesthetical importance. The use of inhibitors is one of the best options to protect metals and alloys against corrosion. The corrosion protection of mild steel in 1 M NaOH solution by mix of Henna/Zeolite powder was studied at different temperatures by weight loss technique. Adsorption, activation, and statistical studies were addressed in this work. Adsorption studies showed that inhibitor adsorbed on metal surface according to Langmuir isotherm. Surface studies were performed by using UV-spectra and SEM. The adsorption of inhibitor on the steel surface was found to obey Langmuir’s adsorption isotherm. The inhibition efficiency increased with increasing concentration of the inhibitor in NaOH medium. Inhibition mechanism is deduced from the concentration and temperature dependence of the inhibition efficiency, Langmuir’s adsorption isotherm, SEM, and UV spectroscopic results.

  3. The effect of cerium-based conversion treatment on the cathodic delamination and corrosion protection performance of carbon steel-fusion-bonded epoxy coating systems

    Science.gov (United States)

    Ramezanzadeh, B.; Rostami, M.

    2017-01-01

    The effect of surface pre-treatment of pipe surface by green cerium compound and phosphoric acid solution on the fusion-bonded epoxy (FBE) coating performance was studied. The composition and surface morphology of the steel samples treated by acid and Ce solutions were characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM), equipped with energy dispersive spectroscopy (EDS). Also, the surface free energy was evaluated on these samples through contact angle measurements. In addition, the effect of Ce and acid washing procedures on the adhesion properties and corrosion protection performance of the FBE was examined by pull-off, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results showed that compared to acid washing, the chemical treatment by Ce solution noticeably increased the surface free energy of steel, improved the adhesion properties of FBE, decreased the cathodic delamination rate of FBE, and enhanced the coating corrosion resistance compared to the acid washed samples.

  4. Corrosion protection of galvanized steel and electroplating steel by decanoic acid in aqueous solution: Electrochemical impedance spectroscopy, XPS and ATR-FTIR

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)], E-mail: mounim.lebrini@pop.ensc-lille.fr; Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2009-06-15

    The inhibiting action of decanoic acid towards the corrosion behaviour of galvanized steel and electroplating steel in aqueous solution has been studied using electrochemical impedance spectroscopy (EIS) techniques. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. Results obtained revealed that decanoic acid is an effective inhibitor. The better performance was obtained in the case of electroplating steel. X-ray photoelectron spectroscopy surface analysis shows that, decanoic acid is chemisorbed on surface of galvanized steel and electroplating steel. These studies have shown that the active site for binding the film on metal surface is the anionic carboxylate head. Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) spectroscopy was used to identify the nature of the deposits on the metal surface.

  5. Field corrosion characterization of soil corrosion of X70 pipeline steel in a red clay soil

    Directory of Open Access Journals (Sweden)

    Shengrong Wang

    2015-06-01

    Full Text Available The corrosion behavior of X70 pipeline steel buried in red soil environment has been studied. The surface morphology and elemental distribution were determined by scanning electron microscopy (SEM,energy dispersive X-ray spectroscopy (EDS, and X-ray diffraction (XRD. The corrosion kinetics was evaluated by weight loss measurement. The results show that in red soil, the corrosion rate of X70 steel decreases with time, and follows the exponential decay law. General corrosion with non-uniform and localized pitting occurred on the steel surface. α-FeOOH was the dominate products during corrosion in whole buried periods, and the corrosion products exhibited well protective properties. The potentiodynamic polarization tests revealed that icorr decreased with time, indicating the improvement of corrosion resistance. The results of Electrochemical impendence spectroscopy (EIS are consistent with potentiodynamic polarization tests.

  6. Field corrosion characterization of soil corrosion of X70 pipeline steel in a red clay soil

    Institute of Scientific and Technical Information of China (English)

    Shengrong Wang; Cuiwei Dun; Xiaogang Li; Zhiyong Liunn; Min Zhu; Dawei Zhang

    2015-01-01

    The corrosion behavior of X70 pipeline steel buried in red soil environment has been studied. The surface morphology and elemental distribution were determined by scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). The corrosion kinetics was evaluated by weight loss measurement. The results show that in red soil, the corrosion rate of X70 steel decreases with time, and follows the exponential decay law. General corrosion with non-uniform and localized pitting occurred on the steel surface.α-FeOOH was the dominate products during corrosion in whole buried periods, and the corrosion products exhibited well protective properties. The potentiodynamic polarization tests revealed that icorr decreased with time, indicating the improvement of corrosion resistance. The results of Electrochemical impendence spectroscopy (EIS) are consistent with potentiodynamic polarization tests.

  7. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  8. Characterization of SiO2-TiO2 Hybrid Corrosion Protective Coatings on Mild Steel

    Science.gov (United States)

    Kirtay, Sebahattin

    2014-12-01

    Organic-inorganic SiO2-TiO2 sol-gel coatings were prepared and applied on a mild steel substrate using dip coating technique and subsequently heat treated at 200 and 300 °C to improve the corrosion resistance. The coating sols were synthesized using Glycidoxytrimethoxysilane and titanium tetraisopropoxide as precursor materials. The corrosion resistances of the both coated and uncoated samples were evaluated by the Tafel polarization and electrochemical impedance spectroscopy in NaCl solution. The microstructure of coated specimens was characterized by scanning electron microscopy. Fourier transformed infrared and energy dispersive spectroscopy analyses were used to identify the presence of various functional groups in the coating solutions. A comparison of the corrosion resistance of the coated and uncoated mild steel was presented. i corr values of coated specimens heat treated at 200 °C were between 6.9 and 9.2 times smaller than those of uncoated specimen. In the case of coated specimens heat treated at 300 °C, i corr values were 4.4 and 5 times smaller than those of uncoated specimen. The coating film was noted to be smooth and between 7.2- and 7.5-µm thick. The measured electrochemical parameters indicated that the corrosion resistance was improved by the coating film. The elasticity of the coating can be improved by the presence of organic groups in the coating which reduces stress and crack formations during sintering. Ultimately, crack-free and elastic coating was obtained by heat treating of organic-inorganic coating at as low as 200 °C.

  9. Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

    Directory of Open Access Journals (Sweden)

    Sanjeev Kumar Verma

    2014-01-01

    Full Text Available Corrosion of steel bars embedded in reinforced concrete (RC structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP method. This paper also presents few techniques to protect concrete from corrosion.

  10. Monitoring corrosion of steel bars in reinforced concrete structures.

    Science.gov (United States)

    Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

    2014-01-01

    Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion.

  11. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  12. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  13. The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

    Science.gov (United States)

    Danford, M. D.

    1993-01-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  14. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel.

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-19

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  15. Synthesis and application of hybrid polymer composites based on silver nanoparticles as corrosion protection for line pipe steel.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; Ezzat, Abdurrahman O

    2014-05-16

    A facile method was developed to synthesize in high yield dispersed silver nanoparticles (AgNPs) with small particle sizes of less than 10 nm. Silver nitrate was reduced to silver nanoparticles by p-chloroaniline in the presence of polyoxyethylene maleate 4-nonyl-2-propylene-phenol (NMA) as a stabilizer. The produced AgNPs were used to prepare hybrid polymer based on N-isopropylacrylamide (NIPAm), 2-acrylamido-2-methylpropane sulfonic acid (AMPS), N,N-methylenebisacrylamide (MBA) and potassium persulfate (KPS) using a semi-batch solution polymerization method. The prepared AgNPs and hybrid polymer were characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD) patterns and transmission electron microscopy (TEM). The corrosion inhibition activity of the AgNPs and hybrid polymer towards steel corrosion in the presence of hydrochloric acid has been investigated by polarization and electrochemical impedance spectroscopy (EIS) methods. Polarization measurements indicate that the AgNPs and hybrid polymer acts as a mixed type-inhibitor and the inhibition efficiency increases with inhibitor concentration. The results of potentiodynamic polarization and EIS measurements clearly showed that the inhibition mechanism involves blocking of the steel surface by inhibitor molecules via adsorption.

  16. Pitting corrosion protection of low nickel stainless steel by electropolymerized conducting polymer coating in 0.5 M NaCl solution

    Indian Academy of Sciences (India)

    T Dhanabal; G Amirthaganesan; J Ravichandran

    2011-06-01

    Conducting polymers of polyaniline (PANi) and poly(o-phenylenediamine) (PoPD) were electropolymerized by cyclic voltammetric technique on low nickel stainless steel (LN SS) in H2SO4 solution containing aniline and -phenylenediamine monomers. The coatings were characterized by Fourier transform infrared spectroscopy, UV-visible and scanning electron microscopic techniques and the results are discussed. The corrosion protective properties of PANi and PoPD coatings on LN SS in 0.5 M NaCl were evaluated using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The potentiodynamic polarization and electrochemical impedance spectroscopic results indicate that the PoPD coating inhibits the corrosion of LN SS in 0.5 M NaCl solution more effectively than PANi.

  17. Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Spiegelhauer, Susie Ann

    2015-01-01

    /SS, both samples exhibiting a similar trend, thus questioning the short-term positive effect of graphene coatings. However, partial immersion in boiling seawater for three weeks reveals a clear superiority of the graphene coating with respect to steel just protected by Ni. After the test, the graphene film...

  18. EXPERIMENTAL STUDY ON EFFECTS OF CATHODIC PROTECTION TO PREVENT MACRO-CELL CORROSION OF STEEL IN CONCRETE

    Science.gov (United States)

    Yamamoto, Satoru; Ueno, Moe; Ishii, Kouji; Seki, Hiroshi

    Reinforcing bars embedded in concrete tend to corrode due to salt attack under marine environments. Corrosion of bars might be often caused with phenomenon of macro-cell. Cathodic protection has been, so far, applied to control the corrosion of reinforcing bars in RC members. In order to make clear the mechanisms of macro-cell corr osion and the effect of cathodic protecti on, laboratory tests were carried out. Testing concrete specimens contained two reinforcing bars which were buried at upper area of specimens and at lower area of ones, respectively. Lower zone of the concrete specimens were immersed in water. Testing results indicated as follows: (1) reinforci ng bars under wetting condition were anode and reinforcing bars under drying one cathode, (2) current density of macro-cell between two bars increased according as the potential difference increased and electric resistance of the concrete between two bars decreased, and (3) cathodic protection was effective to prevented macro-cell corrosion of reinforcing bars in concrete. Furthermore, it was presumed that corroded iron might be reduced to metal iron due to the protection current.

  19. Corrosion behaviour of the 42CrMo4 Steel Nitrided by Plasma

    OpenAIRE

    Okba Belahssen; Abdelouahed Chala; Said Benramache

    2014-01-01

    This paper presents corrosion behaviour of alloy 42CrMo4 steel nitrided by plasma. Different samples were tested: untreated and plasma nitrided samples. The corrosion behaviour was evaluated by electrochemical techniques (potentiodynamic curves and electrochemical impedance spectroscopy). The corrosion tests were carried out in acid chloride solution 1M. The best corrosion protection was observed for samples nitrided.

  20. Corrosion behaviour of the 42CrMo4 Steel Nitrided by Plasma

    Directory of Open Access Journals (Sweden)

    Okba Belahssen

    2014-01-01

    Full Text Available This paper presents corrosion behaviour of alloy 42CrMo4 steel nitrided by plasma. Different samples were tested: untreated and plasma nitrided samples. The corrosion behaviour was evaluated by electrochemical techniques (potentiodynamic curves and electrochemical impedance spectroscopy. The corrosion tests were carried out in acid chloride solution 1M. The best corrosion protection was observed for samples nitrided.

  1. Effect of cathodic protection on the state of steel reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Cam, Phan Luong; Thuy, Thi Bich [Hanoi University of Technology, Hanoi (Viet Nam)

    2002-10-15

    Damage of reinforced concrete structures is mainly caused by chloride or carbonation induced corrosion of steel. Cathodic protection is a very effective measure for corrosion control of steel in concrete, especially in chloride contaminated concrete. In this paper, effect of cathodic protection on the state of steel reinforcement is presented. Cathodic polarization of reinforcements in concrete was done under different submerged conditions. Cyclic potentiodynamic tests were used to determine the effect of cathodic protection on the behavior of the steel. Pitting appeared on the non-protected steel, but was not observed on the cathodically protected steel. microscopic photographs show that a close film exists on the protected steel, while the non-protected steel's film is loose. Investigated results have proved the effect of cathodic protection in restoring or strengthening passive film on the steel reinforcement

  2. Prevention of corrosion in prestressing steels

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Corrosion of prestressing steel may lead to sudden, so called brittle failure, due to the special microstructure of the steel and the high tensile forces. Such brittle failure may seriously reduce the load capacity of a prestressed concrete structure. In principle all stressed high strength steel is

  3. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  4. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  5. Cause of Corrosion Failure in Coated Steels and Protection%涂层钢腐蚀破坏的原因与防护

    Institute of Scientific and Technical Information of China (English)

    余存烨

    2014-01-01

    本文论述了工业环境下设备、管道与钢结构的涂层腐蚀破坏的各种类型,诸如粉化、变色、开裂、脱层、鼓泡、起皱、锈蚀等原因分析。并对涂层钢腐蚀破坏原因和防腐措施从环境介质因素、涂料选用因素、表面处理与涂敷施工因素等方面作了综合分析。%In this article, coating corrosion failure type in equipments、pipelines and steel structure in industry environment were described. Chalking, color, change, cracking, delaminating, blistering, wrinkling, rusting etc. were discussed. Cause of corrosion failure in coated steels and protection from environmental medium, coater selected using, surface treatment and coating technique etc factors were synthesize analyzed.

  6. Inhibition of the Corrosion of Mild Steel in Acid Media by Naturally Occurring Acacia Senegal

    Directory of Open Access Journals (Sweden)

    Urvija Garg

    2010-01-01

    Full Text Available The inhibition of corrosion of mild steel in HCl solution by naturally occurring Acacia Senegal has been studied in relation to the concentration of inhibitor and concentration of corrosive medium. It has been observed that the Acacia Senegal alcoholic extract acts as a good corrosion inhibitor in hydrochloric acid solution and the adsorption of the extract provides a good protection against mild steel corrosion.

  7. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  8. Localized Corrosion of Chromium Coated Steel

    NARCIS (Netherlands)

    Zhang, X.; Beentjes, P.; Mol, A.; Terryn, H.

    2006-01-01

    In this paper, we report on the studies of the local corrosion behaviour of chromium-coated ultra low carbon steel in NaCl solution using polarization, electrochemical impedance spectroscopy (EIS) and SVET.

  9. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  10. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  11. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...

  12. 40 CFR 280.31 - Operation and maintenance of corrosion protection.

    Science.gov (United States)

    2010-07-01

    ... protection. All owners and operators of steel UST systems with corrosion protection must comply with the... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Operation and maintenance of corrosion... is used to store regulated substances: (a) All corrosion protection systems must be operated...

  13. Effect of CO2 on Atmospheric Corrosion of UNS G10190 Steel under Thin Electrolyte Film

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The atmospheric corrosion of UNS G10190 steel under a thin electrolyte film in the atmosphere polluted by CO2 has been studied in the lab using an atmospheric corrosion monitor(ACM) in combination with XRD and SEM observations of the surface of steel. The ACM study indicated that the corrosion rate of the steel increased with increasing carbon dioxide concentration. The XRD and SEM observations showed that no carbonate was found in the corrosion product on the steel surface. The corrosion product consisted of two layers, i. e., inner and outer layer. From the experimental results, it was concluded that CO2 played an enhancing role in the atmospheric corrosion of UNS G10190 steel. The film of the corrosion product showed slight protection.

  14. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  15. Corrosion-protective coatings from electrically conducting polymers

    Science.gov (United States)

    Thompson, Karen Gebert; Bryan, Coleman J.; Benicewicz, Brian C.; Wrobleski, Debra A.

    1991-01-01

    In a joint effort between NASA Kennedy and LANL, electrically conductive polymer coatings were developed as corrosion protective coatings for metal surfaces. At NASA Kennedy, the launch environment consist of marine, severe solar, and intermittent high acid and/or elevated temperature conditions. Electrically conductive polymer coatings were developed which impart corrosion resistance to mild steel when exposed to saline and acidic environments. Such coatings also seem to promote corrosion resistance in areas of mild steel where scratches exist in the protective coating. Such coatings appear promising for many commercial applications.

  16. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to mo

  17. Development of novel protective high temperature coatings on heat exchanger steels and their corrosion resistance in simulated coal firing environment; Developpement de revetements pour les aciers d'echangeurs thermiques et amelioration de leur resistance a la corrosion en environnement simulant les fumees de combustion et de charbon

    Energy Technology Data Exchange (ETDEWEB)

    Rohr, V.

    2005-10-15

    Improving the efficiencies of thermal power plants requires an increase of the operating temperatures and thus of the corrosion resistance of heat exchanger materials. Therefore, the present study aimed at developing protective coatings using the pack cementation process. Two types of heat exchanger steels were investigated: a 17% Cr-13% Ni austenitic steel and three ferritic-martensitic steels with 9 (P91 and P92) and 12% Cr (HCM12A). The austenitic steel was successfully aluminized at 950 C. For the ferritic-martensitic steels, the pack cementation temperature was decreased down to 650 C, in order to maintain their initial microstructure. Two types of aluminides, made of Fe{sub 2}Al{sub 5} and FeAl, were developed. A mechanism of the coating formation at low temperature is proposed. Furthermore, combining the pack cementation with the conventional heat treatment of P91 allowed to take benefit of higher temperatures for the deposition of a two-step Cr+Al coating. The corrosion resistance of coated and uncoated steels is compared in simulated coal firing environment for durations up to 2000 h between 650 and 700 C. It is shown that the coatings offer a significant corrosion protection and, thus, an increase of the component lifetime. Finally, the performance of coated 9-12% Cr steels is no longer limited by corrosion but by interdiffusion between the coating and the substrate. (author)

  18. Corrosion Behaviors of PI 10 Steel and Chromium Coating in CO2-saturated Simulated Oilfield Brine

    Institute of Scientific and Technical Information of China (English)

    LIN Naiming; XIE Faqin; ZHOU Jun; WU Xiangqing; TIAN Wei

    2011-01-01

    The protective chromium coating was prepared on P110 steel by employing pack cementation. The corrosion behaviors of P110 steel and the obtained coating in CO2-saturated simulated oilfield brine were studied by static complete immersion tests and electrochemical measurements.The corrosion attacks of the samples were determined by mass loss, corroded surface morphologies,corrosion products, and results of electrochemical measurements. The experimental results showed that the coating was uniform, continuous and compact. The chromium coating was slightly corroded,and the mass loss and corrosion rate of the coating were far lower than those of P110 steel. Chromium coating has higher self-corroding potential and lower corrosion current density than P110 steel in accordance with the electrochemical tests results. Taken as a whole, chromizing treatment has significantly improved the corrosion resistance of P110 steel.

  19. POLYETHERSULFONE COATING FOR MITIGATING CORROSION OF STEEL IN GEOTHERMAL ENVIRONMENT.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2005-06-01

    Emphasis was directed toward evaluating the usefulness of a polyethersulfone (PES)-dissolved N-methyl pyrrolidone (NMP) solvent precursor as a low-temperature film-forming anti-corrosion coating for carbon steel in simulated geothermal environments at brine temperatures up to 300 C. A {approx} 75 {micro}m thick PES coating performed well in protecting the steel against corrosion in brine at 200 C. However, at {>=} 250 C, the PES underwent severe hydrothermal oxidation that caused the cleavage of sulfone- and ether-linkages, and the opening of phenyl rings. These, in turn, led to sulfone {yields} benzosulfonic acid and ether {yields} benzophenol-type oxidation derivative transformations, and the formation of carbonyl-attached open rings, thereby resulting in the incorporation of the functional groups, hydroxyl and carbonyl, into the coating. The presence of these functional groups raised concerns about the diminutions in water-shedding and water-repellent properties that are important properties of the anti-corrosion coatings; such changes were reflected in an enhancement of the magnitude of susceptibility of the coatings surfaces to moisture. Consequently, the disintegration of the PES structure by hydrothermal oxidation was detrimental to the maximum efficacy of the coating in protecting the steel against corrosion, allowing the corrosive electrolytes to infiltrate easily through it.

  20. Treatment Prevents Corrosion in Steel and Concrete Structures

    Science.gov (United States)

    2007-01-01

    In the mid-1990s, to protect rebar from corrosion, NASA developed an electromigration technique that sends corrosion-inhibiting ions into rebar to prevent rust, corrosion, and separation from the surrounding concrete. Kennedy Space Center worked with Surtreat Holding LLC, of Pittsburgh, Pennsylvania, a company that had developed a chemical option to fight structural corrosion, combining Surtreat's TPS-II anti-corrosive solution and electromigration. Kennedy's materials scientists reviewed the applicability of the chemical treatment to the electromigration process and determined that it was an effective and environmentally friendly match. Ten years later, NASA is still using this approach to fight concrete corrosion, and it has also developed a new technology that will further advance these efforts-a liquid galvanic coating applied to the outer surface of reinforced concrete to protect the embedded rebar from corrosion. Surtreat licensed this new coating technology and put it to use at the U.S. Army Naha Port, in Okinawa, Japan. The new coating prevents corrosion of steel in concrete in several applications, including highway and bridge infrastructures, piers and docks, concrete balconies and ceilings, parking garages, cooling towers, and pipelines. A natural compliment to the new coating, Surtreat's Total Performance System provides diagnostic testing and site analysis to identify the scope of problems for each project, manufactures and prescribes site-specific solutions, controls material application, and verifies performance through follow-up testing and analysis.

  1. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  2. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    Science.gov (United States)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  3. A Comparative Study on causes of corrosion of steel reinforcement in RC structures at Bangalore, India and Kigali, Rwanda

    Directory of Open Access Journals (Sweden)

    Abaho G

    2015-06-01

    Full Text Available Premature failure of reinforced concrete structures occurs primarily due to early corrosion of steel reinforcement. This paper intends to uplift the awareness of people about the role of structure maintenance to prevent or control corrosion in steel reinforced concrete structures. Some data collected using a designed questionnaire were distributed in Bangalore, India and Kigali, Rwanda, about corrosion of steel reinforcement which actually motivated this research. The research finds that without corrosion in steel reinforced concrete structures is just a matter of time. However corrosion map for Kigali is not available. Hence the survey has been conducted in Rwanda. Based on survey corrosion map will be prepared so that vulnerable areas for corrosion can be identified. This map will enable for protective design of structures against corrosion. The new steel RC structures corrosion monitoring systems should be incorporated for future less costly, timely maintenance for their reliable service life.

  4. Principles and criteria for the evaluation of the corrosivity of atmospheric environments on steel structures

    Directory of Open Access Journals (Sweden)

    Ioan PEPENAR

    2013-12-01

    Full Text Available The paper presents the environmental impact on steel structures and the corrosivity of atmospheric environments. It defines the principles and criteria for the evaluation of atmospheric-corrosivity classes, according to European standard, which were introduced in the new technical national regulations in the field of corrosion protection of steel structures. It shows the equivalence between the new corrosivity classes and the old aggressivity classes according to Romanian standard, still in force. The examples of typical environments corresponding to the corrosivity classes are also presented.

  5. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  6. In-line fiber Bragg grating sensors for steel corrosion detection

    Science.gov (United States)

    Deng, Fodan; Huang, Ying; Azarmi, Fardad

    2016-04-01

    A corrosion monitoring system for steel using Fiber Bragg grating (FBG) sensors is proposed. FBG sensors were protected by hypodermic tubes and a layer of adhesive. The increase in volume caused by the presence of corrosion product introduces strain that can be monitored by FBG sensors. Experimental results showed a positive correlation between the strain and corrosion product, and the change in central wavelength has the potential to serve as an indicator for material weight loss due to corrosion.

  7. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  8. Stress Corrosion Cracking of Pipeline Steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper provides a review of the differences between high pH and near-neutral pH stress corrosion cracking ofpipeline steels, influencing factors, and mechanisms. The characteristics and historical information on both forms ofSCC are discussed. The prospect for research in the future is also presented.

  9. Complex Protection of Vertical Stainless Steel Tanks

    Directory of Open Access Journals (Sweden)

    Fakhrislamov Radik Zakievich

    2014-03-01

    Full Text Available The authors consider the problem of fail-safe oil and oil products storage in stainless steel tanks and present the patented tank inner side protection technology. The latter provides process, ecological and fire safety and reducing soil evaporation of oil products, which is a specific problem. The above-mentioned technology includes corrosion protection and heat insulation protection providing increase of cover durability and RVS service life in general. The offered technological protection scheme is a collaboration of the author, Steel Paint GmbH firm and JSC “Koksokhimmontazhproyekt”. PU foam unicomponent materials of Steel Paint GmbH firm provide the protection of tank inner side and cover.

  10. Microbial Corrosion and Cracking in Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    1998-01-01

    and for recommendations in regards to electrochemical monitoring of MIC. The work presented here and further studies are also planned to lead to a Ph.D. thesis on "MIC monitoring based on mechanisms of corrosion".The results of laboratory experiments conducted in the period 1995 to 1997 are summarised. Conclusions...... will be based on results from the entire 3 year period, but only selected experimental data primarily from the latest experiments will be presented in detail here.Microbial corrosion of carbon steel under influence of sulphate-reducing bacteria (SRB) is characterised by the formation of both biofilm...... and corrosion products (ferrous sulphides) on the metal surface. Experiments have been conducted on carbon steel exposed in near neutral (pH 6 to 8.5) saline hydrogen sulphide environment (0 to 100 mg/l total dissolved sulphide) for a period of 14 days. Furthermore coupons have been exposed in a bioreactor...

  11. Corrosion Effects on the Strength Properties of Steel Fibre Reinforced Concrete Containing Slag and Corrosion Inhibitor

    OpenAIRE

    Sivakumar Anandan; Sounthararajan Vallarasu Manoharan; Thirumurugan Sengottian

    2014-01-01

    Corrosion in steel can be detrimental in any steel rebar reinforced concrete as well as in the case of steel fibre reinforced concrete. The process of corrosion occurring in steel fibre incorporated concrete subjected to corrosive environment was systematically evaluated in this study. Concrete specimens were prepared with steel fibre inclusions at 1.5% Vf (volume fraction) of concrete and were added in slag based concrete (containing manufactured sand) and replaced with cement at 20%, 40%, ...

  12. Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

    Energy Technology Data Exchange (ETDEWEB)

    Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

    2004-07-01

    The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

  13. Clays valorization as corrosion inhibitors for E400 reinforcing steel

    Directory of Open Access Journals (Sweden)

    Gassama Diadioly

    2016-06-01

    Full Text Available The behavior of E400 steel, a constructional steel widely used in Senegal, was studied in aqueous NaCl solution in the presence of two types of clay: volcanic tuffs, and sedimentary montmorillonite. The protection efficiency of these compounds were electrochemically assessed (corrosion potential variation curves, polarization curves and electrochemical impedance spectroscopy at various inhibitor contents. The results obtained showed that these inhibitors present an inhibitory efficacy of about 70% for an optimal concentration of 0.60% for the tuffs and 62% for a maximum content of 0.50% for montmorillonite.

  14. Electrochemical Fabrication and Characterization of Corrosion-Resistant, Ternary, Lead-Based Alloys as a New Material for Steel Surface Protection

    Science.gov (United States)

    Aliyev, A. Sh.; Tahirli, H. M.; Elrouby, Mahmoud; Soltanova, N. Sh.; Tagiev, D. B.

    2016-06-01

    This article presents the study of the synthesis of the ternary Pb-Sb-Te alloy on the stainless steel substrate via electrochemical method. The corrosion resistance of the electrodeposited alloy has been investigated via subjecting the electro-synthesized alloy to a corrosive medium containing sulfide ions; this medium is similar to the petroleum refining environment. The resulting film of the electrodeposited alloy was analyzed by the scanning electron microscope, energy-dispersive X-ray analysis, and X-ray diffraction to determine the morphology and the phase structure of the electrodeposited film. It was found that the electrodeposited Pb-Sb-Te alloy thin film is a multiphase composition. The obtained data reveal that the most corrosion-resistant phase is the PbSb2Te4 alloy.

  15. Valuation of surfactant Phosphonates synthesized in the protection of metal surfaces against corrosion of mild steel in 0.5M H2SO4 media

    Directory of Open Access Journals (Sweden)

    R. Ghibate

    2015-12-01

    Full Text Available In this article, we are interesting to investigate the corrosion inhibition of mild steel in sulfuric acid by two surfactants phospohonates already synthesized namely sodium methyldodecylphosphonate (Pho1 and sodium methyl (11-methacryloyloxyundecyl phosphonate (Pho2. The inhibition performances of Pho1 and Pho2 on mild steel corrosion in 0,5M H2SO4 solution were studied using the electrochemical impedance spectroscopy (EIS, weight loss, and Tafel polarization technics. The experimental results suggest that those surfactants are effective corrosion inhibitors and the inhibition efficiency increases with the increase surfactants concentrations. Polarization measurements proved that the inhibitors behave as mixed-type. EIS diagram appears a large capacitive loop at high frequencies (HF followed by a small inductive loop at low frequencies (LF for Pho2, and the addition of this surfactant inhibitor increases the impedance of electrode. The adsorption of each surfactant on steel surface obeys Langmuir adsorption isotherm. The thermodynamic and kinetic parameters were calculated and discussed. Values of inhibition efficiency calculated from weight loss, Tafel polarization curves, and EIS are in good agreement.

  16. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Directory of Open Access Journals (Sweden)

    LI Wei

    2007-02-01

    Full Text Available A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  17. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Institute of Scientific and Technical Information of China (English)

    LI Wei; LIU Jun-quan; TU Xiao-hui

    2007-01-01

    A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303 g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  18. Corrosion performance of martensitic stainless steel seamless pipe for linepipe application

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Toyooka, Takaaki; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan)

    1999-11-01

    The corrosion performance of two types of weldable martensitic stainless steel seamless pipe for pipeline application is investigated. 11Cr steel pipe developed for sweet environment gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. 12Cr steel pipe developed for light sour environment shows good SSC resistance in a mild sour environment and superior CO{sub 2} corrosion resistance at high temperature and high CO{sub 2} partial pressure condition. The suitable condition for the 11Cr steel pipe and the 12Cr steel pipe in sweet environment, and the critical pH and H{sub 2}S partial pressure for the 12Cr steel pipe welded joint in sour environment are clarified. Both welded joints have superior resistance to hydrogen embrittlement under the cathodic protection condition in sea water.

  19. An Electrochemical Study on the Corrosion Inhibition of Stainless Steel by Polyaniline Film

    Institute of Scientific and Technical Information of China (English)

    Hao WANG; Lin NIU; Qiu Hong LI; Su Xiang WU; Feng Hua WEI

    2004-01-01

    Polyaniline(PANI) film was electrosynthesized on 304 stainless steel by cyclic voltammetry using aqueous oxalic acid as supporting electrolyte. The potential sweep rates were changed to achieve the PANI film with different thickness and structures. Protective properties of the PANI film for corrosion of stainless steel in 3% NaCl aqueous solution were investigated by monitoring potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS).The results showed that the PANI film which was formed with lower sweep rate led to more positive shift of corrosion potential and greater charge transfer resistance, reflecting higher inhibition for corrosion of the stainless steel.

  20. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods.Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed.The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

  1. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  2. 49 CFR 193.2625 - Corrosion protection.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine which metallic components could, unless corrosion is controlled, have their integrity or...

  3. MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

    Institute of Scientific and Technical Information of China (English)

    C.Leygraf; J.Pan; M.Femenia

    2004-01-01

    Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.

  4. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  5. Concrete cover cracking with localized corrosion of reinforcing steel

    Energy Technology Data Exchange (ETDEWEB)

    Torres-Acosta, A. A.; Sagues, A. A. [South Florida Univ., Dept of Civil and Environmental Engineering, Tampa FL (United States)

    2000-07-01

    The critical amount of steel corrosion needed for concrete cover cracking of a reinforced concrete element was measured, focusing on cases where only a fraction of the steel bar length is corroding. The amount of corrosion needed to crack the concrete cover was found to range between 49 micrometre to 137 micrometre in specimens of localized corrosion. In contrast, in cases of uniform corrosion of comparable systems the corrosion needed to crack the concrete cover varied from 15 micrometre to 75 micrometer. Based on this and previous work on this problem, an empirical equation is proposed for the critical amount of steel corrosion as a function of specimen dimensions. The model proposed for estimating the critical amount of steel corrosion showed reasonable agreement between estimates of the work of corrosion expansion and the energy required to crack the concrete. 23 refs., 3 tabs., 8 figs.

  6. Corrosion of stainless steels by sulphur dioxide and chlorine in atmospheric conditions

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, S.; Dhirendra, Dr.; Sanyal, B.; Pandey, G.N.

    1982-10-01

    This paper deals with the effect of sulphur dioxide and chlorine on stainless steels (AISI 304 and 321) under different atmospheric conditions. 70% RH value was found to be critical giving maximum corrosion. Potassium dichromate has been found to be a suitable passivating agent for protection against corrosion due to chlorine. (5 refs.)

  7. Corrosion Protection of Electrically Conductive Surfaces

    OpenAIRE

    Jian Song; Liangliang Wang; Andre Zibart; Christian Koch

    2012-01-01

    The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is...

  8. 冷轧钢板锈蚀原因及防锈对策%CORROSION AND PROTECTION OF COLD ROLLED STEEL PLATE IN HUMID ATMOSPHERE

    Institute of Scientific and Technical Information of China (English)

    李处森; 张学元; 杜元龙

    2001-01-01

    通过对冷轧钢板在高温、高湿大气环境中锈蚀原因进行系统分析,提出了利用油-气两相缓蚀的方案解决钢板表面防锈油涂覆不均造成的腐蚀问题.阐述了气相防锈油DZL的设计方案,通过静态湿热腐蚀试验和气相防锈性能试验评价了接触缓蚀和气相缓蚀性能,并用电化学方法对其气相缓蚀作用进行了研究.%By analyzing systematically the reasons of corrosion and rust of cold rolled steel plate in humid atmosphere, it is put forward to use both oil and vapor phase inhibition to solve the serious corrosion problem on the surface of steel plate caused by partially covered anti - rust oil. In the paper, the design of the vapor phase anti - rust oil DZL was elaborated, and the properties of touching inhibition and vapor phase inhibition were evaluated by corrosion test in humid atmosphere and by vapor phase anti - rust test. In addition, the vapor phase inhibition was also studied and clarified by electrochemical methods.

  9. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    the corrosion of mild steel and the temperature and dissolved oxygen of seawater. In contrast to this, the corrosion and mild steel was inversely related to the organic carbon and water extractable carbohydrates associated with the corrosion products of mild...

  10. Tribological and corrosion behaviors of carburized AISI 4340 steel

    Science.gov (United States)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  11. Microstructural Modeling of Pitting Corrosion in Steels Using an Arbitrary Lagrangian-Eulerian Method

    Science.gov (United States)

    Yu, Qifeng; Pan, Tongyan

    2017-03-01

    Abstracts Two microscale numerical models are developed in this work using a moving-mesh approach to investigate the growth process of pitting in different iron phases and the corrosion prevention capability of polyaniline (PANi) on steels. The distributions of corrosion potential and current in the electrolyte-coating-steel system are computed to evaluate the anti-corrosion ability of PANi. The arbitrary Lagrangian-Eulerian approach was used to accomplish the continuous remesh process as was needed to simulate the dynamic growing forefront of the modeled pitting domain. Experimental validation of the numerical models was conducted using the technique of scanning kelvin probe force microscopy (SKPFM). The SKPFM-scanned surface topography and Volta potential difference exhibit comparable results to and thereby prove the numerical results. The potential distribution in the electrolyte phase of the validated models shows that the corrosion pit grows faster in the epoxy-only-coated steel than that in the PANi-primer-coated steel over the simulation time; also, the corrosion pit grows faster in the ferrite phase than in the cementite phase. The simulation results indicate that the epoxy-only coating lost its anti-corrosion capability as the coating was penetrated by electrolyte, while the PANi-based coating can still protect the steel from corrosion after the electrolyte penetration. The models developed in this work can be used to study the mechanisms of pitting corrosion as well as develop more effective corrosion prevention strategies for general metallic materials.

  12. Corrosion inhibition of carbon steel by sodium metavanadate

    Directory of Open Access Journals (Sweden)

    VIJAYA GOPAL SRIBHARATHY

    2012-08-01

    Full Text Available The inhibition efficiency of sodium metavanadate (SMV-adipic acid (AA system in controlling corrosion of carbon steel in an aqueous solution containing 60 ppm of Cl- has been evaluated by weight-loss method; 250 ppm of SMV exhibits inhibition efficiency of 56 %. Addition of adipic acid to SMV improves the inhibition efficiency of the system. The formulation consisting of 250 ppm of SMV and 250 ppm of adipic acid has inhibition efficiency of 98 %. A synergistic effect exists between SMV and adipic acid with the synergism parameters greater than 1. Mecha¬nistic aspects of corrosion inhibition have been studied by electrochemical methods like potentiodynamic polarization and electrochemical impedance spectroscopy. FTIR spectra reveal that the protective film consists of Fe2+-SMV complex and Fe2+-adipic acid complex. The protective film has been analyzed by fluorescence spectra, SEM and EDAX.

  13. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  14. Corrosion Protective Measures for Carbon Steel in the Heavy Industrial Pollution Atmosphere Environment%重工业污染大气环境中碳钢的腐蚀防护措施研究

    Institute of Scientific and Technical Information of China (English)

    赵阳; 梁平; 史艳华; 胡传顺

    2013-01-01

    以北方重工业城市-抚顺望花区的雪水为腐蚀溶液,以3.5%NaCl溶液为对比介质,通过动电位极化曲线考察了雪水对20号钢的腐蚀性,结果表明,雪水的腐蚀性与3.5%NaCl溶液相接近.通过动电位极化、交流阻抗和实验室浸泡等方法考察了Ni-Cu-P化学镀层和氯化铈对20号钢在雪水中的腐蚀防护的可行性.结果表明:与20号钢相比,均匀致密的Ni-Cu-P镀层在雪水中能够形成钝化膜,雪水中加入氯化铈以后,氯化铈在金属表面能够形成沉淀膜.钝化膜和沉淀膜能够阻碍O2的传输,隔离与腐蚀介质的直接接触,从而表现出更低的自腐蚀电流密度和更大的电荷转移电阻,腐蚀速度因而下降.因此,Ni-Cu-P化学镀层和氯化铈都可分别用作碳钢材料在重工业污染大气环境中的腐蚀防护涂层或缓蚀剂.%In order to study the corrosion protection measures for carbon steel corroded in the atmosphere polluted by heavy industries, the snow water collected from northern city桭ushun Wanghua area was used as the corrosion medium, and 3.5%NaCl as a comparative ones. The corrosion resistance of 20 steel without and with Ni-Cu-P electroless coating as well as the inhibition effect of CeCl3 for the steel in the snow water were investigated by means of polarization curves EIS and immersion methods. The result showed that the corrosivity of snow water was close to 3.5%NaCl solution; the Ni-Cu-P coating could form a compact passive film; and the CeCl3 addition in snow water could facilitate a film deposition on 20 steel surface. The passive film and deposited film not only act as a barrier for oxygen migration, but also protect the steel from direct contacting with snow water, which leading to a lower corrosion current density and a higher charge transfer resistance, so, the corrosion rate of 20 steel in snow water was reduced. Thus, both the Ni-Cu-P electroless coating and CeCl3 may be considered as protective coating or

  15. Corrosion inhibition in 2.0 M sulfuric acid solutions of high strength maraging steel by aminophenyl tetrazole as a corrosion inhibitor

    Science.gov (United States)

    Sherif, El-Sayed M.

    2014-02-01

    The corrosion of high strength maraging steel after varied immersion times in concentrated solution, 2.0 M, of sulfuric acid has been investigated. The work was also extended to study the effect of 5-(3-aminophenyl)-tetrazole (APTA) on the inhibition of the steel corrosion. The study has been carried out using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and scanning electron microscope (SEM) along with energy dispersive X-ray analyzer (EDX) investigations. EIS spectra showed that the corrosion and polarization resistances decrease with increasing the immersion time of the steel before measurement and increase in the presence of APTA and the increase of its concentration. Polarization data agreed with the EIS measurements and indicated that the increase of immersion time increases the corrosion of steel by increasing its corrosion current and corrosion rate and lowering its polarization resistance. On the other hand, the addition of APTA and the increase of its concentration minimized the corrosion of steel through decreasing the corrosion current and corrosion rate and increasing the polarization resistance at all exposure test periods. SEM and EDX investigations confirmed that the inhibition of the maraging steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the APTA molecules onto the steel protecting its surface from being dissolved easily.

  16. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  17. 钢质原油储罐的腐蚀与防护%Corrosion and Protection of Steel Crude Oil Tanks

    Institute of Scientific and Technical Information of China (English)

    李军龙; 徐星; 金刘伟; 巩毅超; 陈挺

    2016-01-01

    With the continuous development of petroleum and petrochemical industry, and increasing of oil storage capacity, more and more storage tanks are being applied. Because the physical and chemical properties of crude oil are relatively complex and crude oil has strong corrosive, research on oil tank anti-corrosion measures and methods is very important. In this paper, based on the status of the corrosion of crude oil tank, in order to improve the service life of the tank and reduce the incidence of the tank, the corrosion mechanism of each part of the tank was researched. At the same time, the concrete corrosion protection measures were put forward. Finally, key causes to affect the tank anti-corrosion effect were analyzed.%随着石油石化行业的快速发展,对原油的储存提出了更高的要求,这就需要新建大量的原油储罐。基于原油的理化性质相对复杂又具有极强的腐蚀性,因此,研究原油储罐防腐蚀的举措和方法受到高度的重视。针对原油储罐的腐蚀现状,为确保大型储罐安全长周期运行,解决储罐防腐技术应用中的腐蚀泄露问题,降低储罐的事故风险,分析了针对储罐各个部位的腐蚀机理所采取的防腐蚀措施。最后阐述了影响储罐防腐蚀效果的原因。

  18. Advanced Zinc Phosphate Conversion and Pre-Ceramic Polymetallosiloxane Coatings for Corrosion Protection of Steel and Aluminum, and Characteristics of Polyphenyletheretherketone-Based Materials

    Science.gov (United States)

    1992-09-24

    Finally, the most effective organosilane for use in the fabrica - tion of PTS coatings leading to good corrosion protection was N-[3-(tri...89. References !. T.St;OAMA. L. E KUKACKAimd N. CARC \\ELLO. Froy. Ory. Coat. 10(1990) 173. 2. H w EICH N ER and W. E. SCHOWALTER. Forest...wt % HC1 and 14-17 wt % water. 14. A method for preparing a solution for the fabrica - tion of polymetallicsiloxane coatings which comprises the

  19. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  20. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  1. Graphene Nanoplatelets Based Protective and Functionalizing Coating for Stainless Steel.

    Science.gov (United States)

    Mondal, Jayanta; Kozlova, Jekaterina; Sammelselg, Väino

    2015-09-01

    Stainless steel is the most widely used alloy for many industrial and everyday applications, and protection of this alloy substrate against corrosion is an important industrial issue. Here we report a promising application of graphene oxide and graphene nanoplatelets as effective corrosion inhibitors for AISI type 304 stainless steel alloy. The graphene oxide and graphene coatings on the stainless steel substrates were prepared using spin coating techniques. Homogeneous and complete surface coverage by the graphene oxide and graphene nanoplatelets were observed with a high-resolution scanning electron microscope. The corrosion inhibition ability of these materials was investigated through measurement of open circuit potential and followed by potentiodymamic polarization analysis in aqueous sodium chloride solution before and after a month of immersion. Analyzed result exhibits effective corrosion inhibition for both substrates coated with graphene oxide or graphene nanoplatelets by increasing corrosion potential, pitting potential and decreasing passive current density. The corrosion inhibition ability of the coated substrates has not changed even after the long-term immersion. The result showed both graphene materials can be used as an effective corrosion inhibitor for the stainless steel substrates, which would certainly increase lifetime the substrate. However, long-term protection ability of the graphene coated susbtsrate showed somewhat better inhibition performance than the ones coated with graphene oxide.

  2. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. I: Application of Electrochemical Techniques

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Van Westing, E.

    2007-01-01

    The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (noncorroding) conditions. Polarization resistance (PR) method and potentiodynamic polarization (PDP) were

  3. Application of Electrochemical Impedance Spectroscopy in the Evaluation of Corrosion and Cathodic Protection in Reinforced Concrete

    NARCIS (Netherlands)

    Koleva, D.A.; Van Breugel, K.; De Wit, J.H.W.; Fraaij, A.L.A.; Boshkov, N.

    2007-01-01

    The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection (CP) was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (non-corroding) conditions. Polarization resistance (PR) method and potentio-dynamic polarization (PDP

  4. Electrochemical Evaluation of Corrosion Inhibitors to Austenistic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yosmari Adames Montero

    2014-03-01

    Full Text Available The use of corrosion inhibitors is one of the most universal methods, and diffused for the protection ofmetals, because they reduce substantially the corrosion losses when they are added in smallconcentrations. At the present work it was carried out the electrochemical tests evaluation of twoinhibitors, A and B, to be used in the chemical cleanings for trays of heat interchanger, which aresuffering thickness losses until its perforation. By the chemical composition analysis, it wasdemonstrated that the metal is an austenistic stainless steel and by electrochemical tests of linearpolarization resistance, electrochemical noise and cyclic sweep, were demonstrated the localizedcorrosion. The best efficiency of the inhibitor A was obtained with one and two percent concentration,while the inhibitor B shows values efficiency near 95% with two percent concentration.

  5. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  6. Remote computer monitors corrosion protection system

    Energy Technology Data Exchange (ETDEWEB)

    Kendrick, A.

    Effective corrosion protection with electrochemical methods requires some method of routine monitoring that provides reliable data that is free of human error. A test installation of a remote computer control monitoring system for electrochemical corrosion protection is described. The unit can handle up to six channel inputs. Each channel comprises 3 analog signals and 1 digital. The operation of the system is discussed.

  7. Inhibiting Effects of Rabeprazole Sulfide on the Corrosion of Mild Steel in Acidic Chloride Solution

    Directory of Open Access Journals (Sweden)

    M. K. Pavithra

    2013-01-01

    Full Text Available The corrosion inhibition effect of Rabeprazole sulfide (RS on mild steel in 1 M hydrochloric acid (HCl was investigated using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS, and chronoamperometric measurements. Protection efficiency of RS increases with the concentration and decreases with the rise in temperature. Adsorption of RS on mild steel surface in 1 M HCl follows Langmuir adsorption isotherm. The kinetic and thermodynamic parameters governing the adsorption process were calculated and discussed. The polarization results suggest that RS performed as an excellent mixed-type inhibitor for mild steel corrosion in 1 M HCl.

  8. Aminopyrimidine derivatives as inhibitors for corrosion of 1018 carbon steel in nitric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Abdallah, M. [Chemistry Department, Faculty of Science, Benha University, Benha (Egypt)]. E-mail: metwally552@hotmail.com; Helal, E.A. [Corrosion Department, Badr El-Din Petroleum company (Egypt); Fouda, A.S. [Chemistry Department, Faculty of Science, Mansoura University, Mansoura 35516 (Egypt)]. E-mail: asfouda@yahoo.com

    2006-07-15

    The effect of some aminopyrimidine derivatives on the corrosion of 1018 carbon steel in 0.05 M HNO{sub 3} solution was studied using weight loss and polarization techniques. The percentage inhibition efficiency was found to increase with increasing concentration of inhibitor and with decreasing temperature. The addition of KI to aminopyrimidine derivatives enhanced the inhibition efficiency due to synergistic effect. The inhibitors are adsorbed on the steel surface according to Temkin isotherm. Some thermodynamic functions were computed and discussed. It was found that the aminopyrimidine derivatives provide a good protection to steel against pitting corrosion in chloride containing solutions.

  9. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  10. Experimental and theoretical analysis of polymerization reaction process on the polydopamine membranes and its corrosion protection properties for 304 Stainless Steel

    Science.gov (United States)

    Yu, Fei; Chen, Shougang; Chen, Yan; Li, Houmin; Yang, Lejiao; Chen, Yuanyuan; Yin, Yansheng

    2010-10-01

    Inspired by the bio-adhesion principle, polydopamine membrane was fabricated by dipping the 304 Stainless Steel (304 SS) substrate into an aqueous alkaline dopamine solution and its possible reaction mechanism and the temperature effect were studied. The membranes were characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDS), surface reflection Fourier transform infrared spectrum (SR-FTIR), UV-visible spectrum. The polymerization reactions of dopamine in solution were also analyzed by the LUMO energies, simulated infrared spectrum and HOMO-LUMO energy gaps of selected structure models calculation, and the possible interfacial reaction mechanism was also discussed by the molecular orbital analysis of melanin clusters. Moreover, the corrosion behaviors of the polydopamine films prepared at different temperatures and dipping days were evaluated by the electrochemical impedance spectroscopy (EIS), as well as that of bare 304 SS, especially long stability in 3.5% NaCl solution.

  11. Isomers of Poly Aminophenol: Chemical Synthesis, Characterization, and Its Corrosion Protection Aspect on Mild Steel in 1 M HCl

    Directory of Open Access Journals (Sweden)

    G. Thenmozhi

    2014-01-01

    Full Text Available The oxidative chemical polymerizations of three isomers of aminophenol, ortho, meta, and para (PoAP, PmAP, and PpAP, were performed in aqueous HCl using ammonium persulfate as an oxidant at 0–3°C. The synthesized polymers were characterized by employing elemental analysis, GPC, UV-VIS-NIR, FT-IR, XRD, and TGA. The corrosion inhibition effect of these three polymers on mild steel in 1 M HCl solution was studied by using electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy. These measurements reveal that the inhibition efficiency obtained by these polymers increased by increasing their concentration. The inhibition efficiency follows the order PpAP > PoAP > PmAP. The results further revealed that PpAP at a concentration of 250 mg/L furnishes maximum inhibition efficiency (96.5%. Polarization studies indicated that these three polymers act as the mixed type corrosion inhibitors.

  12. Plastic deformation effect of the corrosion resistance in case of austenitic stainless steel

    Science.gov (United States)

    Haraszti, F.; Kovacs, T.

    2017-02-01

    The corrosion forms are different in case of the austenitic steel than in case of carbon steels. Corrosion is very dangerous process, because that corrosion form is the intergranular corrosion. The austenitic stainless steel shows high corrosion resistance level. It knows that plastic deformation and the heat treating decrease it’s resistance. The corrosion form in case of this steel is very special and the corrosion tests are difficult. We tested the selected steel about its corrosion behaviour after high rate deformation. We wanted to find a relationship between the corrosion resistance decreasing and the rate of the plastic deformation. We wanted to show this behaviour from mechanical and electrical changing.

  13. Corrosion Protection of Electrically Conductive Surfaces

    Directory of Open Access Journals (Sweden)

    Jian Song

    2012-11-01

    Full Text Available The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is a relative movement between electrical contacts with surfaces of ignoble metal. Avoiding fretting corrosion is therefore extremely challenging in electronic devices with pluggable electrical connections. Gold is one of the most commonly used noble plating materials for high performance electrical contacts because of its high corrosion resistance and its good and stable electrical behavior. The authors have investigated different ways to minimize the consumption of gold for electrical contacts and to improve the performance of gold plating. Other plating materials often used for corrosion protection of electrically conductive surfaces are tin, nickel, silver and palladium. This paper will deal with properties and new research results of different plating materials in addition to other means used for corrosion protection of electrically conductive surfaces and the testing of corrosion resistance of electrically conductive surfaces.

  14. A Novel Hydrazinecarbothioamide as a Potential Corrosion Inhibitor for Mild Steel in HCl

    Directory of Open Access Journals (Sweden)

    Abu Bakar Mohamad

    2013-04-01

    Full Text Available 2-(1-methyl-4-((E-(2-methylbenzylideneamino-2-phenyl-1H-pyrazol-3(2H-ylidene-hydrazineecarbothioamide (HCB was synthesized as a corrosion inhibitor from the reaction of 4-aminoantipyrine, thiosemicarbazide and 2-methylbenzaldehyde. The corrosion inhibitory effects of HCB on mild steel in 1.0 M HCl were investigated using potentiodynamic polarization (PDP and electrochemical impedance spectroscopy (EIS. The results showed that HCB inhibited mild steel corrosion in acidic solution and inhibition efficiency increased with an increase in the concentration of the inhibitor. The inhibition efficiency was up to 96.5% at 5.0 mM. Changes in the impedance parameters suggested that HCB adsorbed on the surface of mild steel, leading to the formation of a protective film. The novel corrosion inhibitor synthesized in the present study was characterized using Fourier transform infrared spectroscopy (FTIR and nuclear magnetic resonance (NMR spectral data.

  15. Hot Corrosion Behavior of Stainless Steel with Al-Si/Al-Si-Cr Coating

    Science.gov (United States)

    Fu, Guangyan; Wu, Yongzhao; Liu, Qun; Li, Rongguang; Su, Yong

    2017-03-01

    The 1Cr18Ni9Ti stainless steel with Al-Si/Al-Si-Cr coatings is prepared by slurry process and vacuum diffusion, and the hot corrosion behavior of the stainless steel with/without the coatings is studied under the condition of Na2SO4 film at 950 °C in air. Results show that the corrosion kinetics of stainless steel, the stainless steel with Al-Si coating and the stainless steel with Al-Si-Cr coating follow parabolic laws in several segments. After 24 h corrosion, the sequence of the mass gain for the three alloys is the stainless steel with Al-Si-Cr coating steel with Al-Si coating steel without any coating. The corrosion products of the three alloys are layered. Thereinto, the corrosion products of stainless steel without coating are divided into two layers, where the outside layer contains a composite of Fe2O3 and FeO, and the inner layer is Cr2O3. The corrosion products of the stainless steel with Al-Si coating are also divided into two layers, of which the outside layer mainly consists of Cr2O3, and the inner layer is mainly SiO2. The corrosion film of the stainless steel with Al-Si-Cr coating is thin and dense, which combines well with substrate. Thereinto, the outside layer is mainly Cr2O3, and the inside layer is Al2O3. In the matrix of all of the three alloys, there exist small amount of sulfides. Continuous and protective films of Cr2O3, SiO2 and Al2O3 form on the surface of the stainless steel with Al-Si and Al-Si-Cr coatings, which prevent further oxidation or sulfide corrosion of matrix metals, and this is the main reason for the much smaller mass gain of the two alloys than that of the stainless steel without any coatings in the 24 h hot corrosion process.

  16. Improvement of barrier properties of a hybrid sol-gel coating by incorporation of synthetic talc-like phyllosilicates for corrosion protection of a carbon steel

    OpenAIRE

    2012-01-01

    International audience; Sol-gel coatings for corrosion protection of metals are a good alternative to toxic chromate treatments. The present work focussed on the incorporation of inorganic fillers in a sol-gel coating to improve the barrier properties of the film. Talc-like phyllosilicates obtained by hydrothermal synthesis at 160°C, 260°C and 350°C, called T160, T260 and T350 respectively, were selected as inorganic fillers. The synthetic materials showed talc lamellar structure but, in cont...

  17. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    Science.gov (United States)

    Pan, T. J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

    2016-04-01

    The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  18. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  19. CORROSION RESISTANCE OF HOT DIP GALVANIZED STEEL PRETREATED WITH BIS-FUNCTIONAL SILANES MODIFIED WITH NANOALUMINA

    Institute of Scientific and Technical Information of China (English)

    F.J.Shan; C.S.Liu; S.H.Wang; G.C.Qi

    2008-01-01

    The corrosion behavior of hot dip galvanized steel pretreated with bis-[triethoxy-silylpropyl]tetrasulfide (BTESPT) modified with alumina particles was studied.The corrosion resistance of the passiving films was evaluated by Tafel polarization curve and electrochemical impedance spectroscopy.The films formed on the galvanized steel substrate were characterized by Fourier transform infrared spectroscopy and energy dispersive X-ray spectrometry.The surface morphology of the treated hot dip galva-nized steel samples was observed by Field Emission Scanning Electron Microscope. The results show that the pretreatments on the basis of silane films modified with nanoalumina particles have reduced both anodic and cathodic current densities,and increased total impedance in the measured frequency,consequently,improving cor-rosion protection for hot dip galvanized steel during immersion in NaCl solutions compared to chromate films and silane films.

  20. Hot Corrosion Behavior of HVOF Sprayed Coatings on ASTM SA213-T11 Steel

    Science.gov (United States)

    Sidhu, H. S.; Sidhu, B. S.; Prakash, S.

    2007-09-01

    Cr3C2-NiCr, NiCr, WC-Co and Stellite-6 alloy coatings were sprayed on ASTM SA213-T11 steel using the HVOF process. Liquid petroleum gas was used as the fuel gas. Hot corrosion studies were conducted on the uncoated as well as HVOF sprayed specimens after exposure to molten salt at 900 °C under cyclic conditions. The thermo-gravimetric technique was used to establish the kinetics of corrosion. XRD, SEM/EDAX and EPMA techniques were used to analyze the corrosion products. All these overlay coatings showed a better resistance to hot corrosion as compared to that of uncoated steel. NiCr Coating was found to be most protective followed by the Cr3C2-NiCr coating. WC-Co coating was least effective to protect the substrate steel. It is concluded that the formation of Cr2O3, NiO, NiCr2O4, and CoO in the coatings may contribute to the development of a better hot-corrosion resistance. The uncoated steel suffered corrosion in the form of intense spalling and peeling of the scale, which may be due to the formation of unprotective Fe2O3 oxide scale.

  1. Effect of environment on corrosion characteristics of newly developed DMR-1700 structural steel

    Directory of Open Access Journals (Sweden)

    Injeti Gurrappa and Guntupalli Malakondaiah

    2008-01-01

    Full Text Available The corrosion resistance of any metallic material depends on the environment to which it is exposed. DMR-1700 steel is a material for structural applications that has been recently developed at Defence Metallurgical Research Laboratory by changing the chemistry of alloying elements. Therefore, a detailed understanding of its corrosion characteristics under different environmental conditions is essential. In the present paper, we report the results of a systematic corrosion study that was carried out on the new steel to determine the effect of the environment on the protective nature of the oxide scale that forms on its surface under different environmental conditions. Furthermore, the oxide scale as well as the resistance to pitting and crevice corrosion were studied in various environments. The surface morphologies of the corroded steels were observed under a scanning electron microscope (SEM to determine the nature of the corrosion. On the basis of studies by different techniques, DMR-1700 steel is recommended for the manufacture of components used in various systems in conjunction with the application of an appropriate protective coating to improve its resistivity to corrosion.

  2. The Influence of Modes of Deposition of Coatings on the Corrosion Resistance of Welded Joints of Steels in Acidic Media;

    Science.gov (United States)

    Saraev, Yu N.; Bezborodov, V. P.; Selivanov, Y. V.

    2016-08-01

    In this work, effect of welding on corrosion of welded joints of austenitic steel 12KH18N10T. It is shown that the use of pulsed - arc welding steel 12KH18N10T allows you to create a protective coating with dispersed structure with less thermal impact on the zone of the welded joint. Coating is of such structure allows 1.5 to 6 times to reduce the corrosion rate of welded joints of steel 12KH18N10T in active chemical environments. Pulse the process of deposition of coatings on welded joint of steels can be effectively used for the protection against corrosion in the repair of equipment of chemical industry. The results obtained can be recommended for use when welding a protective corrosion - resistant coatings on working surfaces of equipment of chemical productions.

  3. Microbial corrosion in weld zone of stainless steel. Stainless ko yosetsubu no biseibutsu fushoku

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, E. (National Chemical Laboratory for Industry, Tsukuba (Japan)); Nishimura, M. (Mitsubishi Kakoki Kaisha, Ltd., Tokyo (Japan))

    1992-10-15

    Microbial corrosion may happen wherever water is treated in many kinds of practical metal except titan, such as common steel, copper alloy, stainless steel, and high-nickel alloy. Although microbes causing microbial corrosion are not limited to specified microbes, specially affecting microbes are iron bacteria, iron-oxidizing bacteria, and sulfate-reducing bacteria. mechanism in these microbial corrosion, which is fundamentally caused through formation of oxygen concentration cells and production of metabolites, is complex and different by each microbe. In the case of stainless steel, the corrosion is located mainly in weld zones or heat affected zones, the shape of corrosion is like a pot, and the pattern is a type of pitting corrosion. Microbes are apt to adhere to the surface near weld zones, then oxygen becomes consequently insufficient beneath the surface, where the self-mending capacity of passive films is deprived, resulting in occurrence of pitting corrosion. For protection of microbial corrosion, it is essential to control water so that habitation of microbes is not formed. 9 refs., 3 figs.

  4. Corrosion of Steel in Concrete – Thermodynamical Aspects

    DEFF Research Database (Denmark)

    Küter, Andre; Møller, Per; Geiker, Mette Rica

    2004-01-01

    The present understanding of selected corrosion phenomena in reinforced concrete is reviewed. Special emphasis is given to chloride induced corrosion. There is a general acceptance of the basic corrosion mechanism for steel in concrete. However different anodic reactions governing the subsequent...... formation and composition of corrosion products have been proposed. Suggested reactions, except half-cell reactions, are verified or rejected based on their Gibbs free energy, while the electrode potential is calculated for half-cell reactions. Corrosion products postulated to form are related...

  5. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  6. Corrosion of reinforcement bars in steel ibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe

    purpose. Although such, so-called, combined reinforcement systems, are gaining impact within the construction industry, they are only marginally covered by existing guidelines for structural design and the literature concerning their mechanical and, in particular their durability aspects, is sparse....... The aim of the work presented in this Ph.D. thesis was to quantify the influence of steel fibres on corrosion of traditional reinforcement bars embedded in uncracked concrete as well as cracked concrete. Focus of the work was set on the impact of steel fibres on corrosion propagation in uncracked concrete...... and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...

  7. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    OpenAIRE

    Marko Chigondo; Fidelis Chigondo

    2016-01-01

    Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metalli...

  8. Characterization of the Reinforcing Steel Corrosion by Potentialdynamic Scan Approach

    Institute of Scientific and Technical Information of China (English)

    QIAO Guofu; LIU Tiejun

    2012-01-01

    Reinforcement corrosion is the major cause of damage and early failure of reinforced concrete structures worldwide with subsequent enormous costs for maintenance,restoration and replacement.Many methods used today for assessment of reinforcement corrosion are based on electrochemical techniques that determine the free corrosion potential or polarization resistance.Most of these methods always consider the B value in Stern-Geary equation as constant.However,B changes with different condition.In this paper,potentialdynamic method is used to characterize the corrosion of reinforcing steel.The corrosion rate of Q235 carbon steel is measured with concrete environment.B is calculated real-time.By this way,the error of reinforcement corrosion rate is minimized.

  9. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  10. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    OpenAIRE

    Shih-Chen Shi; Chieh-Chang Su

    2016-01-01

    The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC), hydroxypropyl methylcellulose phthalate (HPMCP), and hydroxypropyl methylcellulose acetate succinate (HPMCAS) film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate prom...

  11. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main.

  12. Passivation and Corrosion Behavior of Modified Ferritic-Pearlitic Railway Axle Steels

    Science.gov (United States)

    Moon, A. P.; Sangal, S.; Srivastav, Simant; Gajbhiye, N. S.; Mondal, K.

    2015-01-01

    Electrochemical polarization behavior of two newly developed ferritic-pearlitic railway axle steels (MS3 and MS6) and the standard Indian conventional axle steel has been studied in sodium borate buffer solution of pH 8.4 with and without the presence of NaCl. The polarization behavior of both the new axle steels shows close resemblance, whereas, different polarization behavior has been observed for the conventional axle steel. Electrochemical impedance spectroscopy measurements have clearly reflected significantly improved passivation behavior for the newly developed steels compared to that of the conventional axle steel. NaCl salt fog exposure tests have also shown superior corrosion resistance of the newly developed axle steels as compared to the conventional axle steel. Higher surface roughness on the corroded conventional axle steel has also been observed compared to the smoother surface in case of the new axle steels. Higher corrosion resistance of the new axle steels has been attributed to their finer microstructure and strongly adherent protective rusts.

  13. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  14. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  15. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    Science.gov (United States)

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  16. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  17. Corrosion Inhibition of Leucaena Leucocephala Pod on Mild Steel in Sulphuric Acid Solution

    Institute of Scientific and Technical Information of China (English)

    P.Muthukrishnan; B.Jeyaprabha; P.Prakash

    2013-01-01

    The corrosion of the mild steel in 1 mol/L H2SO4 was investigated using Leucaena leucocephala pod extract (LLPE) as corrosion inhibitor by weight loss and electrochemical techniques.Inhibition efficiency of 95% was achieved with 500×10-6 of LLPE at 308 K.The polarization studies showed that LLPE acted as mixed type inhibitor.The adsorption of the studied inhibitor on mild steel obeyed Langmuir adsorption isotherm.Protective film formation against acid attack was confirmed by FT-IR,XRD and SEM techniques.

  18. Grey interrelation analysis of alloy elements and steel corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Jinglei; Hou Baorong; Huang Yanliang; Guo Gongyu [Chinese Academy of Sciences, Qingdao (China). Dept. of Oceanology

    2000-07-01

    Mathematical grey interrelation analysis method was used to study the correlation of alloy elements and low steel corrosion in the splash zone. Eighteen kinds of low alloy steels were selected for 350-day experiments in a large marine corrosion environment simulating apparatus. The analysis results showed that the correlation of alloy elements and alloy corrosion rate is in the order: Mn>Si>P>V>Cu>Al>Cr>Mo. The correlation degree was 0.92, 0.89, 0.86, 0.83, 0.82, 0.82, 0.81, 0.77. (orig.)

  19. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  20. Effect of Permeable Crystalline Material on Steel Reinforcement Corrosion of Concrete

    Institute of Scientific and Technical Information of China (English)

    YU Jian-ying; WANG Gui-ming

    2004-01-01

    Permeable crystalline materialcan permeate into pores and cracks of concrete and catalyze the reaction between Ca(OH) 2and unhydrated cement to generate a great quantity needle non-soluble crystals, which can stop up the pores and cracks of concrete, and increase the impermeability of concrete. This paper reported the results of a study conducted to evaluate steel reinforcement corrosion of concrete specimens uncoated and coated with permeable crystalline material as well as mixed with the permeable crystalline material. The properties evaluated for corrosion test were water impermeability, water absorption, compressive strength and potential. The results of water impermeability, water absorption, compressive strength clearly showed that the permeable crystalline material could prohibit water, any soluble salts and moisture from penetrating the concrete to cause corrosion, leaking, and other problems, and it did increase the compressive strength, which was favorable for protection of corrosion of reinforcing steel. Moreover, it was concluded from the potential-time curve that the steel reinforcement of uncoated specimen was in the state of activation whereas that of other specimens coated and mixed with the permeable crystalline material was in the state of inactivation. Above all, it was indicated that the permeable crystalline materialis very effective to protect the steel reinforcement of concrete from corrosion.

  1. Adsorption and corrosion inhibition of mild steel in acidic media by expired pharmaceutical drug

    Directory of Open Access Journals (Sweden)

    P. Geethamani

    2015-12-01

    Full Text Available The inhibitive action of an examined expired Ambroxol drug on the corrosion of mild steel in 1 M HCl and 1 M H2SO4 acid medium has been studied by weight loss and electrochemical techniques. The weight loss techniques result was discussed. The inhibition efficiency increases with increasing the concentration of the inhibitor. Electrochemical studies data support that examined expired drug is an efficient inhibitor for mild steel corrosion. The adsorption of the examined drug obeys Langmuir’s adsorption isotherm. Polarization studies indicate that this inhibitor acts as a mixed type inhibition. The various thermodynamic parameters were calculated and discussed. The protective film formed on the surface was confirmed by SEM. The data collected from the studied techniques are in good agreement to confirm the ability of using expired Ambroxol drug as corrosion inhibitor for mild steel in both acid media.

  2. Effect of Carbon Steel Composition and Microstructure on CO2 Corrosion

    Science.gov (United States)

    Akeer, Emad S.

    The environmental conditions encountered in oil and gas wells and pipelines can cause severe localized corrosion to mild steel. The utility of carbon steel in oil and gas pipelines depends on formation of protective corrosion product layers. However, the microstructure and chemical composition of steel are considered to be important variables that affect the ability of these layers to protect steel from corrosion. The present study investigated the effect of alloying elements and metallurgy of five different pipeline steels, with different chemical composition and microstructure, on CO2 corrosion in flowing conditions with focus on the iron carbonate layer formed and related corrosion phenomena that could lead to localized corrosion. The microstructure of tested steels was examined using optical microscopy and etching. Preliminary experiments were conducted using a glass cell, which is a very well known and widely used apparatus. Then a comparison was done with the newly developed thin channel flow cell (TCFC) to validate whether the TCFC can be used instead of glass cell in this study, which required very high velocity and wall shear stresses. It was found that there are no significant effects of alloying elements and steel microstructure on corrosion rate in experiments done at pH 4.0 at 25°C and 80°C. Further experiments were then conducted in the TCFC to study the effect of alloying elements and microstructure under conditions where a protective FeCO3 4 corrosion product layer forms, using very high liquid flow rates. For each of the studied steels, an FeCO3 corrosion product layer was formed within two days of exposure at low wall shear stress at 80°C, pH 6.6, and partial pressure of CO2 of 1.5 bar (1.5 bar pCO 2). For all tested steels, the FeCO3 layer reduced the general corrosion rate to less than 1.0 mm/y. These "pre-formed" FeCO3 layers were then exposed to high liquid flow velocity and wall shear stress (535 Pa) for 3 days. This caused partial loss of

  3. Atmospheric corrosion of carbon steel resulting from short term exposures

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, R.; Cook, D.C.; Perez, T.; Reyes, J. [Department of Physics, Old Dominion University, Norfolk, VA 23529 (United States)

    1998-12-31

    The study of corrosion products from short term atmospheric exposures of carbon steel, is very important to understand the processes that lead to corrosion of steels, and ultimately improve the performance of such steel in highly corrosive environments. Many regions along the Gulf of Mexico have extremely corrosive environments due to high mean annual temperature, humidity, time-of-wetness and every high atmospheric pollutants. The process the formation of corrosion products resulting from short term exposure of carbon steel, both as a function of environmental conditions and exposure time, has been investigated. Two sets of coupons were exposed at marine and marine locations, in Campeche, Mexico. Each set was exposed between 1 and 12 months to study the corrosion as a function of time. During the exposure periods, the relative humidity, rainfall, mean temperature, wind speed and wind direction were monitored along with the chloride and sulfur dioxide concentrations in the air. The corroded coupons were analyzed by Moessbauer, Raman, Infrared spectroscopies and X-ray diffraction in order to completely identify the oxides and map their location in the corrosion coating. Scattering and transmission Moessbauer analysis showed some layering of the oxides with lepidocrocite and akaganeite closer to the surface. The fraction of akaganeite phase increased at sites with higher chloride concentrations. A detailed analysis on the development of the oxide phases as a function of exposure time and environmental conditions will be presented. (Author)

  4. Adsorption and corrosion inhibiting effect of riboflavin on Q235 mild steel corrosion in acidic environments

    Energy Technology Data Exchange (ETDEWEB)

    Chidiebere, Maduabuchi A. [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Oguzie, Emeka E. [Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Liu, Li [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Li, Ying, E-mail: liying@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Wang, Fuhui [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China)

    2015-04-15

    The inhibiting effect of Riboflavin (RF) on Q235 mild steel corrosion in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} at 30 °C temperature was investigated using electrochemical techniques (electrochemical impedance spectroscopy and potentiodynamic polarization). The obtained results revealed that RF inhibited the corrosion reaction in both acidic solutions. Maximum inhibition efficiency values in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} were 83.9% and 71.4%, respectively, obtained for 0.0012 M RF. Polarization data showed RF to be a mixed-type inhibitor, while EIS results revealed that the RF species adsorbed on the metal surface. The adsorption of RF followed Langmuir adsorption isotherm. Atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) studies confirmed the formation of a protective layer adsorbed on the steel surface. Quantum chemical calculations were used to correlate the inhibition ability of RF with its electronic structural parameters. - Highlights: • The inhibitory mechanism was influenced by the nature of acid anions. • RF has reasonable inhibition effect especially in 1 M HCl solution. • Polarization studies showed that RF functioned as a mixed type inhibitor. • Improved surface morphology was observed in the presence of RF.

  5. Laser-controllable coatings for corrosion protection.

    Science.gov (United States)

    Skorb, Ekaterina V; Skirtach, Andre G; Sviridov, Dmitry V; Shchukin, Dmitry G; Möhwald, Helmuth

    2009-07-28

    We introduce a novel and versatile approach to the corrosion protection by use of "smart" laser-controllable coating. The main advantage of the proposed technique is that one could terminate the corrosion process by very intensive healing after an appearance of corrosion centers using local laser irradiation. It is also shown that by applying a polyelectrolyte shell with noble metal particles over the mesoporous titania and silica via layer-by-layer assembly it is possible to fabricate micro- and nanoscaled reservoirs, which, being incorporated into the zirconia-organosilica matrix, are responsible for the ability of laser-driven release of the loaded materials (e.g., corrosion inhibitor). Furthermore, the resultant films are highly adhesive and could be easily deposited onto different metallic substrates. Laser-mediated remote release of incorporated corrosion inhibitor (benzotriazole) from engineered mesoporous containers with silver nanoparticles in the container shell is observed in real time on single and multicontainer levels.

  6. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Hou Baorong; Xiang Bin

    2003-04-01

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two methods were observed and compared after 470 days of exposure. The phase structure of the corrosion products under different marine environments were analysed and compared. It further indicated good correlation between the electrically connected hanging specimen method and the long scale hanging specimen method.

  7. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  8. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  9. A Study on Corrosion Resistance of Coating System on Steel

    Energy Technology Data Exchange (ETDEWEB)

    Nah, Hwan Seon; Lee, Hyeon Ju; Kim, Kang Seok [Korea Electricity Power Research Institute, Daejeon (Korea, Republic of); Lee, Chul Woo [KEPCO E and Co., Yongin (Korea, Republic of)

    2007-04-15

    The design purpose of architectural finish on steel structures is to prevent corrosion in the respect of structural durability, function, beauty and economy. In particular, as structures located on shores is easily degraded due to damage from salt, it is necessary to evaluate the applied coating systems on steel structures. This study is focused on anti-corrosive tests of both steel surfaces and high strength bolts. Two kinds of tests were conducted on each specimen under the condition of outdoor exposure and salt spray comparatively during 760 hours. In case of coating systems on steel surfaces, three layered coating system showed the best function among the various coating systems. Regarding the coating systems on high strength bolts, the coating system composed of zinc dust on hot dip galvanized coating was found to be the best against corrosion.

  10. Investigation of Fecraly Coating on Corrosion Behaviour of Mild Steel

    Directory of Open Access Journals (Sweden)

    Joseph B. AGBOOLA

    2009-07-01

    Full Text Available Steel has found wide application in hot rolling equipments in the steel industry and the oil rig structures in sea water. These equipments are frequently subjected to corrosive and temperature condition which causes severe damage to them, hence the need to develop steel suitable to withstand these conditions in terms of surface treatment. This research work investigates the effect of FeCrAlY coating on mild steel under high temperature and aggressive environment. Iron based coatings are used due to low cost among other properties such as good corrosion resistance, ease of machining and high ductility when compared to hard metals.Thermal spraying of the specimens was carried out using high velocity oxygen fuel (HVOF. Corrosion test was carried out on both coated and uncoated samples. All samples were subjected to the same high temperature treatment for oxidation test.

  11. Corrosion resistance of high strength modified 13Cr steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Yamane, Yasuyoshi; Toyooka, Takaaki; Nakano, Yoshifumi [Kawasaki Steel Corp., Handa, Aichi (Japan). Technical Research Labs.; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan). Chita Works

    1997-08-01

    A new 13Cr martensitic stainless steel (0.025C-13Cr-Ni-Mo) with excellent resistance to CO{sub 2} corrosion and good resistance to SSC is developed and its application limit in oil and gas environments is clarified. The CO{sub 2} corrosion rate of the 13Cr steels with Ni and Mo is less than 0.3 mm/yr at 180 C (356 F) in 20% NaCl. It is less than that of the conventional 13Cr steel (0.2C-13Cr). The corrosion rate of the steel slightly decreases with the increase in Mo and Ni content. The SSC resistance improves with the increase in Mo content. The critical partial pressure of H{sub 2}S for the 2% Mo steel is greater than 0.005 MPa at the pH value of 3.5. The effects of Ni and Cu on SSC are not distinctive for this kind of steel. These results depends on the hydrogen permeability. The critical H{sub 2}S partial pressure for the 110 grade steel is the same as that of the 95 grade steel at the pH values of 4.5 and 3.0, and is slightly lower at the pH values between 3.0 and 4.5. The new 13Cr steel proves to have excellent properties in the sweet and slightly sour environment.

  12. Evaluation of stainless steels for their resistance to intergranular corrosion

    Science.gov (United States)

    Korostelev, A. B.; Abramov, V. Ya.; Belous, V. N.

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the International Thermonuclear Reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K = Cr eff - αC eff, where α-thermodynamic coefficient, Cr eff-effective chromium content (regarding molybdenum influence) and C eff-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 × 10 22 n/cm 2 fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC.

  13. Evaluation of stainless steels for their resistance to intergranular corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Korostelev, A.B. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation); Abramov, V.Ya. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation); Belous, V.N. [Research and Development Inst. of Power Engineering, Moscow (Russian Federation)

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the international thermonuclear reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K=Cr{sub eff}-{alpha}C{sub eff}, where {alpha}-thermodynamic coefficient, Cr{sub eff}-effective chromium content (regarding molybdenum influence) and C{sub eff}-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 x 10{sup 22} n/cm{sup 2} fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC. (orig.).

  14. Phyllanthus muellerianus and C6H15NO3 synergistic effects on 0.5 M H2SO4-immersed steel-reinforced concrete: Implication for clean corrosion-protection of wind energy structures in industrial environment

    Science.gov (United States)

    Okeniyi, Joshua Olusegun; Omotosho, Olugbenga Adeshola; Popoola, Abimbola Patricia Idowu; Loto, Cleophas Akintoye

    2016-07-01

    This paper investigates Phyllanthus muellerianus leaf-extract and C6H15NO3 (triethanolamine: TEA) synergistic effects on reinforcing-steel corrosion-inhibition and the compressive-strength of steel-reinforced concrete immersed in 0.5 M H2SO4. This is to assess suitability of the synergistic admixture usage for wind-energy steel-reinforced concrete structures designed for industrial environments. Steel-reinforced concrete specimens were admixed with individual and synergistic designs of Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures and immersed in the 0.5 M H2SO4. Electrochemical monitoring of corrosion potential, as per ASTM C876-91 R99, and corrosion current were obtained and statistically analysed, as per ASTM G16-95 R04, for modelling noise resistance. Post-immersion compressive-strength testing then followed, as per ASTM C39/C39M-03, for detailing the admixture effect on load-bearing strength of the steel-reinforced concrete specimens. Results showed that while individual Phyllanthus muellerianus leaf-extract concentrations exhibited better inhibition-efficiency performance than C6H15NO3, synergistic additions of C6H15NO3 to Phyllanthus muellerianus leaf-extract improved steel-rebar corrosion-inhibition. Thus, 6 g Phyllanthus muellerianus + 2 g C6H15NO3 synergistically improved inhibition-efficiency to η = 84.17%, from η = 55.28% by the optimal chemical or from η = 74.72% by the optimal plant-extract admixtures. The study also established that improved compressive strength of steel-reinforced concrete with acceptable inhibition of the steel-rebar corrosion could be attained through optimal combination of the Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures.

  15. Mesoporous silica nanoparticles for active corrosion protection.

    Science.gov (United States)

    Borisova, Dimitriya; Möhwald, Helmuth; Shchukin, Dmitry G

    2011-03-22

    This work presents the synthesis of monodisperse, mesoporous silica nanoparticles and their application as nanocontainers loaded with corrosion inhibitor (1H-benzotriazole (BTA)) and embedded in hybrid SiOx/ZrOx sol-gel coating for the corrosion protection of aluminum alloy. The developed porous system of mechanically stable silica nanoparticles exhibits high surface area (∼1000 m2·g(-1)), narrow pore size distribution (d∼3 nm), and large pore volume (∼1 mL·g(-1)). As a result, a sufficiently high uptake and storage of the corrosion inhibitor in the mesoporous nanocontainers was achieved. The successful embedding and homogeneous distribution of the BTA-loaded monodisperse silica nanocontainers in the passive anticorrosive SiOx/ZrOx film improve the wet corrosion resistance of the aluminum alloy AA2024 in 0.1 M sodium chloride solution. The enhanced corrosion protection of this newly developed active system in comparison to the passive sol-gel coating was observed during a simulated corrosion process by the scanning vibrating electrode technique (SVET). These results, as well as the controlled pH-dependent release of BTA from the mesoporous silica nanocontainers without additional polyelectrolyte shell, suggest an inhibitor release triggered by the corrosion process leading to a self-healing effect.

  16. ANTICORROSION POTENTIAL OF HYDRALAZINE FOR CORROSION OF MILD STEEL IN 1M HYDROCHLORIC ACID SOLUTION

    Directory of Open Access Journals (Sweden)

    B. M. Prasanna

    2015-05-01

    Full Text Available Anticorrosion potential of mild steel by Hydralazine as corrosion inhibitor for mild steel in 1M hydrochloric acid was investigated by chemical and electrochemical measurements at 303-333 K temperature. The maximum inhibition efficiency of inhibitor by Weight loss method is around 90%, Tafel polarization method is around 85%; electrochemical impedance spectroscopy measurement around 90% at 1250 ppm of Hydralazine in. The result shows that the inhibition efficiency increases with I 1M hydrochloric acid. Hydralazine acts as a mixed type inhibitor which inhibits the corrosion of mild steel due to the adsorption on metal surface. This adsorption system obeys the Langmuir adsorption isotherm.Activation parameters explains the effect of temperature with inhibition efficiency of inhibitor molecule.SEM images of inhibited mild steel strips shows a formation of passive protective film over the surface.

  17. Marine bacteria and localized corrosion on polymer coated steel: Cause and effect

    Energy Technology Data Exchange (ETDEWEB)

    Little, B.J.; Ray, R.; Ray, P. [Naval Research Lab., Stennis Space Center, MS (United States); Jones-Meehan, J. [Naval Research Lab., Washington, DC (United States); Lee, C.C.; Mansfeld, F.; Wagner, A. [Univ. of Southern California, Los Angeles, CA (United States). Dept. of Materials Science

    1999-11-01

    Diagnosis of microbiologically influenced corrosion on iron-containing substrata exposed in marine environments cannot be based solely on spatial relationships between large accumulations of bacterial cells and iron corrosion products. Field experiments were designed to evaluate the relationship between marine bacteria and localized corrosion on coated mild steel. In all cases, the distribution of bacteria was strongly influenced by the presence of iron corrosion products independent of coating combinations. In the presence of cathodic protection, coating defects were filled with calcareous deposits and few bacterial cells. Results demonstrate that bacteria are preferentially attracted to iron corrosion products in coating defects and that attraction is more influential than topography in determining the spatial distribution of bacterial cells.

  18. Silica nanocontainers for active corrosion protection

    Science.gov (United States)

    Maia, Frederico; Tedim, João; Lisenkov, Aleksey D.; Salak, Andrei N.; Zheludkevich, Mikhail L.; Ferreira, Mário G. S.

    2012-02-01

    Novel self-healing protective coatings with nanocontainers of corrosion inhibitors open new opportunities for long-term anticorrosion protection of different metallic materials. In this paper a new type of functional nanoreservoir based on silica nanocapsules (SiNC) synthesized and loaded with corrosion inhibitor 2-mercaptobenzothiazole (MBT) in a one-stage process is reported for the first time. Unlike conventional mesoporous silica nanoparticles, SiNC possess an empty core and shell with gradual mesoporosity, arising from the particular conditions of the synthetic route adopted, which confers significant loading capacity and allows prolonged and stimuli-triggered release of the inhibiting species. The kinetics of inhibitor release was studied at different pH values and concentrations of NaCl. The results show a clear dependence of the release profiles on corrosion relevant triggers such as pH and Cl- concentration. When SiNC loaded with MBT are dispersed in NaCl solution, there is a significant decrease of the corrosion activity on aluminium alloy 2024. More importantly, when SiNC-MBT is added to a conventional water-based coating formulation, the modified coating hampers corrosion activity at the metal interface, better than in the case of direct addition of corrosion inhibitor. Furthermore, self-healing is observed before and after artificially inflicting defects in the modified coatings. As a result, the developed nanocontainers show high potential to be used in new generation of active protective coatings.

  19. Corrosion Products and Formation Mechanism During Initial Stage of Atmospheric Corrosion of Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; DONG Chao-fang; LI Xiao-gang; WANG Fu-ming

    2008-01-01

    The formation and development of corrosion products on carbon steel surface during the initial stage of atmospheric corrosion in a laboratory simulated environment have been studied by scanning electron microscopy (SEM)and Raman spectroscopy.The results showed that two different shapes of corrosion products,that is,ring and chain,were formed in the initial stage of corrosion.MnS clusters were found in the nuclei of corrosion products at the active local corrosion sites.The ring-shaped products were composed of lepidocrocite (γ-FeOOH) and maghemite(γ-Fe2 O3) transformed from lepidocrocite.The chain-type products were goethite (α-FeOOH).A formation mechanism of the corrosion products is proposed.

  20. Corrosivity of paper mill effluent and corrosion performance of stainless steel.

    Science.gov (United States)

    Ram, Chhotu; Sharma, Chhaya; Singh, A K

    2015-01-01

    Present study relates to the corrosivity of paper mill effluent and corrosion performance of stainless steel (SS) as a construction material for the effluent treatment plant (ETP). Accordingly, immersion test and electrochemical polarization tests were performed on SS 304 L, 316 L and duplex 2205 in paper mill effluent and synthetic effluent. This paper presents electrochemical polarization measurements, performed for the first time to the best of the authors' information, to see the influence of chlorophenols on the corrosivity of effluents. The corrosivity of the effluent was observed to increase with the decrease in pH and increase in Cl- content while the addition of SO4- tends to inhibit corrosion. Mill effluent was found to be more corrosive as compared to synthetic effluent and has been attributed to the presence of various chlorophenols. Corrosion performance of SS was observed to govern by the presence of Cr, Mo and N contents.

  1. Microalgal communities on protected steel substrata in seawater

    Science.gov (United States)

    Edyvean, R. G. J.; Moss, B. L.

    1986-05-01

    The development of microalgal communities on steel substrata protected from corrosion is described. Four non-toxic substrata were used, cathodically protected steel, painted steel, cathodically protected painted steel, and a perspex control. Substrata were exposed at Cullercoats on the north-east coast and at Cowes on the south coast of England. Significant differences in the number of microalgae on the substrata were found after 25 days exposure at Cullercoats. No significant differences in the number of microalgae were found after 50 days at Cullercoats, and few for 28 or 56 days at Cowes. No significant differences were found in community composition between the substrata, but communities had changed significantly between the 28 and 56 days exposures at Cowes. Some substratum preference is shown by individual diatom species, and this is discussed in respect to the physical and chemical nature of the substrata.

  2. Corrosion Behaviors of Steel A3 Exposed to Thiobacillus Ferrooxidans

    Institute of Scientific and Technical Information of China (English)

    Jianhua LIU; Xin LIANG; Songmei LI

    2008-01-01

    The corrosion behaviors of steel A3 in synergistic action of Thiobacillus ferrooxidans (T.f) and electrochemically accelerated corrosion were studied by electrochemical, microbiology and surface analysis methods. The open circuit potential (Eocp) and electrochemical impedance spectroscopy (EIS) of the steel A3 electrodes were measured in leathen culture medium without and with T.f (simply called T.f solution in the following paper)in immersion electrode way at the time of the 2nd, 5th, 10th, 20th and 30th days, respectively. It was found that Eocp of the electrode for immersion in leathen culture medium shifted negatively with the immersion time while that for immersion in T.f solutions shifted negatively, then positively and finally negatively. On the 20th day, the corrosion of steel A3 for immersion in culture medium was in pitting initiation stage while that for immersion in T.f solutions was in pitting growth stage. It was found that the corrosion of steel A3 was accelerated by T.f. The morphology of corrosion product of steel A3 immersion in T.f solutions observed through scanning electron microscopy (SEM) transformed from solid globules to tabular plates and to spongy globules and plates.

  3. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-11-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  4. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-10-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  5. Performance evaluation of pectin as ecofriendly corrosion inhibitor for X60 pipeline steel in acid medium: experimental and theoretical approaches.

    Science.gov (United States)

    Umoren, Saviour A; Obot, Ime B; Madhankumar, A; Gasem, Zuhair M

    2015-06-25

    The corrosion inhibition effect of pectin (a biopolymer) for X60 pipeline steel in HCl medium was investigated using weight loss, electrochemical, water contact angle measurements, and scanning electron microscopy techniques. The results obtained show that pectin acts as a good corrosion inhibitor for X60 steel. Inhibition efficiency increased with increase in pectin concentration and temperature. Potentiodynamic polarization results reveal that pectin could be classified as a mixed-type corrosion inhibitor with predominant control of the cathodic reaction. The effective corrosion inhibition potential of pectin could be related to the adsorption of pectin molecules at the metal/solution interface which is found to accord with the Langmuir adsorption isotherm model and a protective film formation. Quantum chemical calculations provided insights into the active sites and reactivity parameters governing pectin activity as a good corrosion inhibitor for X60 steel.

  6. Corrosion of mild steel, copper and brass in crude oil / seawater mixture

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi, S.; Sawant, S.S.; Wagh, A.B.

    Mild steel, copper and brass coupons were introduced in natural seawater containing varying amount of crude oil. Mild steel showed higher rate of corrosion in seawater containing oil and lower corrosion rate in natural as well as artificial seawater...

  7. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    Science.gov (United States)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  8. Inhibition of carbon steel corrosion by 11-aminoundecanoic acid

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2015-12-01

    Full Text Available The current study reports results on the investigation of the possibility of using 11-aminoundecanoic acid (AA as an inhibitor of general corrosion of carbon steel (CS in HCl under a range of experimental conditions: inhibitor concentration, exposure time, electrolyte temperature and pH and CS surface roughness. It was found that AA acts as a mixed-type inhibitor, yielding maximum inhibition efficiency of 97 %. The adsorption of AA onto the CS surface was described by the Langmuir adsorption isotherm. The corresponding apparent Gibbs free energy of AA adsorption on CS at 295 K was calculated to be −30.2 kJ mol–1. The adsorption process was found to be driven by a positive change in entropy of the system. PM-IRRAS measurements revealed that the adsorbed AA layer is amorphous, which can be attributed to the repulsion between the neighboring positively charged amine groups and a high heterogeneity of the CS surface. It was also found that the AA provides very good corrosion protection of CS of various surface roughness, and over a prolonged time.

  9. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  10. Corrosion inhibitor mechanisms on reinforcing steel in Portland cement pastes

    Science.gov (United States)

    Martin, Farrel James

    2001-07-01

    The mechanisms of corrosion inhibitor interaction with reinforcing steel are investigated in the present work, with particular emphasis on effects associated with corrosion inhibitors admixed into Portland cement paste. The principal objective in reinforcing steel corrosion inhibition for Portland cement concrete is observed to be preservation of the naturally passive steel surface condition established by the alkaline environment. Introduction of chloride ions to the steel surface accelerates damage to the passive film. Excessive damage to the passive film leads to loss of passivity and a destabilization of conditions that facilitate repair of the passive film. Passive film preservation in presence of chloride ions is achieved either through stabilization of the passive film or by modification of the chemical environment near the steel surface. Availability of inhibitors to the steel surface and their tendency to stabilize passive film defects are observed to be of critical importance. Availability of admixed corrosion inhibitors to the passive film is affected by binding of inhibitors during cement paste hydration. It is determined that pore solution concentrations of inorganic admixed inhibitors tend to be lower than the admixed concentration, while pore solution concentrations of organic admixed inhibitors tend to be higher than the admixed concentration. A fundamental difference of inhibitor function is observed between film-forming and defect stabilizing corrosion inhibitors. Experiments are conducted using coupons of reinforcing steel that are exposed to environments simulating chloride-contaminated Portland cement concrete. A study of the steel/cement paste interface is also performed, and compounds forming at this interface are identified using X-Ray diffraction.

  11. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-10-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  12. Effect of Acidified Feronia elephantum Leaf Extract on the Corrosion Behavior of Mild Steel

    Science.gov (United States)

    Muthukrishnan, Pitchaipillai; Prakash, Periakaruppan; Ilayaraja, Murugan; Jeyaprabha, Balasubramanian; Shankar, Karikalan

    2015-03-01

    Mild steel is used as a structural material for pipes, tank, reaction vessels, etc. which are known to corrode invariably in contact with various solvents. From the view point of a nation's economy and financial implications of corrosion hazard, it is necessary to adopt appropriate means and ways to reduce the losses due to corrosion. The use of eco-friendly corrosion inhibitors are increasing day by day. Feronia elephantum leaf extract (FELE) has been tested as eco-friendly corrosion inhibitor for A262 mild steel in 1 M H2SO4 and 1 M HCl solutions using non-electrochemical (Gravimetric, X-ray diffraction analysis, scanning electron microscopy, and Fourier transform infrared spectroscopy) and electrochemical techniques (open circuit potential, potentiostatic polarization, and electrochemical impedance measurements). The protection efficiency is found to increase with increase in FELE concentration but decrease with temperature, which is suggestive of physical adsorption mechanism. The adsorption of FELE on mild steel surface obeys the Langmuir adsorption isotherm. SEM results confirm the formation of a protective layer by FELE over mild steel surface.

  13. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    Science.gov (United States)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  14. Corrosion inhibition of mild steel by aerobic biofilm

    Energy Technology Data Exchange (ETDEWEB)

    Chongdar, Shobhana [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India); Gunasekaran, G. [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)]. E-mail: gunanmrl@rediffmail.com; Kumar, Pradeep [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)

    2005-08-30

    Mild steel electrodes were incubated in phosphate-buffered basal salt solution (BSS) having two different aerobic bacteria, viz. Pseudomonas alcaligenes and Pseudomonas cichorii. In the medium containing P. cichorii, significant reduction in the corrosion rate was observed due to the surface reaction leading to the formation of corrosion inhibiting bacterial biofilm. With a view to understand the mechanism of microbially influenced corrosion/corrosion inhibition, electrochemical and biological experiments such as electrochemical impedance spectroscopy (EIS) measurements and biochemical analysis were made. The exposed surfaces were examined using scanning electron micrographs (SEM), energy dispersive spectroscopy (EDS) and electron spectroscopy for chemical analysis (ESCA). The scraped surface film was also examined using FT-IR spectroscopy. The results suggested that mild steel surface contained iron oxide-phosphate layer covered with bacteria and exo polymeric substance (EPS)/iron-EPS complex for P. cichorii and iron oxides and iron phosphate for P. alcaligenes.

  15. Results of steel corrosion tests in flowing liquid Pb/Bi at 420-600 deg. C after 2000 h

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, G. E-mail: georg.mueller@ihm.fzk.de; Heinzel, A.; Konys, J.; Schumacher, G.; Weisenburger, A.; Zimmermann, F.; Engelko, V.; Rusanov, A.; Markov, V

    2002-02-01

    Corrosion tests were carried out on austenitic AISI 316L and 1.4970 steels and on MANET steel up to 2000 h of exposure to flowing (up to 2 m/s) Pb/Bi. The concentration of oxygen in the liquid alloy was controlled at 10{sup -6} wt%. Specimens consisted of tube and rod sections in original state and after alloying of Al into the surface. After 2000 h of exposure at 420 and 550 deg. C the specimen surfaces were covered with an intact oxide layer which provided a good protection against corrosion attack of the liquid Pb/Bi alloy. After the same time corrosion attack at 600 deg. C was severe at the original AISI 316L steel specimens. The alloyed specimens containing FeAl on the surface of the alloyed layer still maintained an intact oxide layer with good corrosion protection up to 600 deg. C.

  16. Effect of Sulfate-reducing Bacteria on Corrosion Behavior of Mild Steel in Sea Mud

    Institute of Scientific and Technical Information of China (English)

    Xiaodong ZHAO; Jizhou DUAN; Baorong HOU; Suru WU

    2007-01-01

    Microbiologically influenced corrosion (MIC) is very severe corrosion for constructions buried under sea mud environment. Therefore it is of great importance to carry out the investigation of the corrosion behavior of marine steel in sea mud. In this paper, the effect of sulfate-reducing bacteria (SRB) on corrosion behavior of mild steel in sea mud was studied by weight loss, dual-compartment cell, electronic probe microanalysis (EPMA), transmission electron microscopy (TEM) combined with energy dispersive X-ray analysis (EDX) and electrochemical impedance spectroscopy (EIS). The results showed that corrosion rate and galvanic current were influenced by the metabolic activity of SRB. In the environment of sea mud containing SRB, the original corrosion products, ferric (oxyhydr) oxide, transformed to iron sulfide. With the excess of the dissolved H2S, the composition of the protective layer formed of FeS transformed to FeS2 or other non-stoichiometric polysulphide, which changed the state of the former layer and accelerated the corrosion process.

  17. Oil field chemicals synergistic effects on the corrosion rate of L-80 steel in sea and formation waters

    Energy Technology Data Exchange (ETDEWEB)

    Al Hashem, A.; Carew, J. [Petroleum Research and Studies Center, Kuwait Institute for Scientific Research, P.O. Box 24885, 13109 Safat Kuwait (Kuwait); Al-Borno, A. [Charter Coating Service (2000) Ltd., no 6, 4604, 13 Street N.E., Calgary, AB T2E 6P1 (Canada)

    2004-07-01

    The corrosion rate of tubular grade L-80 carbon steel under downhole conditions of a northern oil field of Kuwait was investigated. This was done using the injection seawater, formation water and a 50:50 mixture of both waters in the presence of commercially available corrosion inhibitor, scale inhibitor, and biocide products separately and in combination with each other. The main objective of this study was to investigate the effect of the corrosion inhibitor and its interaction with the scale inhibitor and the biocide, as seen in the corrosion rate of L80 carbon steel. This was done using the manufacturers' recommended dosage levels of the corrosion inhibitor, scale inhibitor and biocide. The corrosion rates were measured by linear polarization. Tests were conducted using the rotating cylinder electrode method with rotational speeds of 1000 and 2000 rpm at 80 deg. C. The seawater results indicated that the corrosion-scale inhibitor and biocide-scale inhibitor combinations provided the best protection at both rotation speeds. In formation water, the effects of rotation speed were more apparent with higher corrosion rates of L-80 carbon steel accompanying higher shear forces. In the 50: 50 mix waters and the formation water, the corrosion-scale inhibitors-biocide combination provided the best protection at both rotational speeds under downhole conditions of a northern oil field of Kuwait. (authors)

  18. 78 FR 15376 - Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea

    Science.gov (United States)

    2013-03-11

    ... COMMISSION Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea On the basis... Korea and the antidumping duty orders on corrosion-resistant carbon steel flat products from Germany and... Corrosion-Resistant Carbon Steel Flat Products from Germany and Korea: Investigation Nos. 701-TA-350 and...

  19. Pitting corrosion detection in stainless steels using ultrasounds; Deteccion de la corrosion por picadura en aceros inoxidables empleando ultrasonidos

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, C.; Biezma, M. V.

    2014-04-01

    Passive metallic systems are able to develop in a spontaneous way a protective layer on the metallic surface that offers excellent corrosion resistance since really in a physical barrier for the reaction with the environment. However, some factors can break locally this layer, promoting one of the most insidious attack, pitting corrosion, which produces local chemical conditions that favouring the corrosive process causing defects in the material, as externals and internals ones, with a random distribution on the metal surface. In this work, ultrasounds non destructive technique has been employed using as variable the maximum amplitude of the back wall echo in order to detect this type of attack. The material employed is an austenitic stainless steel AISI 304, wherein appear several defectology distributions as superficial such as depths simulating pits. (Author)

  20. Corrosion behaviour of some conventional stainless steels in electrolyzing process

    Directory of Open Access Journals (Sweden)

    Amal NASSAR

    2015-12-01

    Full Text Available In this study, attempts were made to increase the amount of hydrogen generated from the water electrolysis process. Some conventional stainless steels (316; 409; 410 and 430 were used as anode and cathode in electrolysis process. Further study was carried out on the corrosion trend in all the investigated metals. It is observed that the electrode material can effect on the amount of hydrogen generate by electrolyzing process and metal composition of the stainless steels effects on the rate of corrosion.

  1. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China); Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Li, D.Y., E-mail: dongyang.li@ualberta.c [Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Shang, C.J. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  2. Vapor Corrosion Response of Low Carbon Steel Exposed to Simulated High Level Radioactive Waste

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B

    2006-01-26

    A program to resolve the issues associated with potential vapor space corrosion and liquid/air interface corrosion in the Type III high level waste tanks is in place. The objective of the program is to develop understanding of vapor space (VSC) and liquid/air interface (LAIC) corrosion to ensure a defensible technical basis to provide accurate corrosion evaluations with regard to vapor space and liquid/air interface corrosion. The results of the FY05 experiments are presented here. The experiments are an extension of the previous research on the corrosion of tank steel exposed to simple solutions to corrosion of the steel when exposed to complex high level waste simulants. The testing suggested that decanting and the consequent residual species on the tank wall is the predominant source of surface chemistry on the tank wall. The laboratory testing has shown that at the boundary conditions of the chemistry control program for solutions greater than 1M NaNO{sub 3}{sup -}. Minor and isolated pitting is possible within crevices in the vapor space of the tanks that contain stagnant dilute solution for an extended period of time, specifically when residues are left on the tank wall during decanting. Liquid/air interfacial corrosion is possible in dilute stagnant solutions, particularly with high concentrations of chloride. The experimental results indicate that Tank 50 would be most susceptible to the potential for liquid/air interfacial corrosion or vapor space corrosion, with Tank 49 and 41 following, since these tanks are nearest to the chemistry control boundary conditions. The testing continues to show that the combination of well-inhibited solutions and mill-scale sufficiently protect against pitting in the Type III tanks.

  3. CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

    Energy Technology Data Exchange (ETDEWEB)

    Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

    2015-04-15

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

  4. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  5. Contribution of acoustic emission to monitor the effect of phosphate based inhibitor on the corrosion behavior of steel reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Nahali, Haifa [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France); Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Dhouibi, Leila [Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Idrissi, Hassane [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France)

    2014-11-01

    One of the most important causes of reinforced concrete structures deterioration is the corrosion of the reinforcement steel. This corrosion depends on the presence of aggressive agents such as chlorides in the surrounding medium. Numerous protection techniques have been employed to mitigate this corrosion. Among them, the use of corrosion inhibitors has been considered as one of the most effective solutions. In the present work, the influence of phosphate based inhibitor on the corrosion of reinforcing steels embedded in mortar, and immersed in sodium chloride solution, was investigated by acoustic emission technique. The monitoring of specimens shows that the phosphate based inhibitor addition in the mortar increase the threshold of chloride concentrations, causing the breakdown of steel passivation layer. Thus, the acoustic signatures of concrete fracture and of structure degradation during the corrosion of these specimens have been highlighted. Similarly, the mechanism of phosphate action in terms of preventing steel from corrosion in mortar specimens was analysed by characterization methods (SEM, XRD) of the steel-mortar interface.

  6. A liquid aluminum corrosion resistance surface on steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Wang Deqing; Shi Ziyuan; Zou Longjiang

    2003-05-31

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of {alpha}-Al{sub 2}O{sub 3}, followed by a thinner layer of FeAl{sub 3}, and then a much thicker one of Fe{sub 2}Al{sub 5} on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion.

  7. Development of Nb{sub 2}O{sub 5}|Cu composite as AISI 1020 steel thermal spray coating for protection against corrosion by soil in buried structures; Desenvolvimento e uso do composito de Nb{sub 2}O{sub 5}|Cu como revestimento aplicado por aspersao termica sobre o aco AISI 1020 para protecao contra a corrosao pelo solo em estruturas enterradas

    Energy Technology Data Exchange (ETDEWEB)

    Regis Junior, Oscar [Universidade Tecnologica Federal do Parana, Ponta Grossa, PR (Brazil). Dept. de Mecanica; Silva, Jose Maurilio da; Portella, Kleber Franke [Instituto de Tecnologia para o Desenvolvimento, Curitiba, PR (Brazil). Dept. de Pesquisa em Engenharia Civil; Paredes, Ramon Sigifredo Cortes, E-mail: regis@utfpr.edu.br [Universidade Federal do Parana, Curitiba, PR (Brazil). Dept. de Mecanica

    2012-07-01

    An Nb{sub 2}O|Cu corrosion-resistant coating was developed and applied onto AISI 1020 steel substrate by Powder Flame Spray. A galvanostatic electrochemical technique was employed, with and without ohmic drop, in four different soils (two corrosively aggressive and two less aggressive). Behavior of coatings in different soils was compared using a cathodic hydrogen reduction reaction (equilibrium potential, overvoltage and exchange current density) focusing on the effect of ohmic drop. Results allow recommendation of Nb{sub 2}O{sub 5}|Cu composite for use in buried structure protection. (author)

  8. Materials corrosion and protection at high temperatures; Corrosion et protection des materiaux a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien [CEA-Saclay, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Non Aqueuse, 91191 Gif-sur-Yvette Cedex (France); Duhamel, Cecile [Mines ParisTech, Centre des materiaux UMR-CNRS 7633, BP 87, 91003 Evry Cedex (France); Marchetti, Loic; Perrin, Stephane [CEA, Laboratoire d' Etude de la Corrosion Aqueuse (France); Molins, Regine [Mines ParisTech, Direction de la Recherche, 60 Bvd Saint Michel, 75272 Paris Cedex 06 (France); Chevalier, S.; Heintz, O. [Laboratoire interdisciplinaire Carnot de Bourgogne, UMR 5209 CNRS, Univ. de Bourgogne, Dijon (France); David, N.; Fiorani, J.M.; Vilasi, M. [Institut Jean Lamour, UMR 7198, Univ. Henri Poincare Nancy-1 - CNRS, 54506 Vandoeuvre-les-Nancy (France); Wouters, Y.; Galerie, A. [SIMAP UMR CNRS 5266, Grenoble-INP/UJF, 1130 rue de la Piscine BP 75, 38402 Saint-Martin-d' Heres Cedex (France); Mangelinck, D. [IM2NP, UMR6242, CNRS, Univ. Paul Cezanne, Case 142, Faculte de Saint Jerome, 13397 Marseille Cedex 20 (France); Viguier, B.; Monceau, D. [Univ. de Toulouse, Institut Carnot CIRIMAT, INP-ENSIACET, 4 allee Emile Monso, BP 44362, 31030 Toulouse Cedex 4 (France); Soustelle, M. [Ecole nationale superieure des mines, Saint Etienne (France); Pijolat, M. [Centre Spin, Ecole des mines de Saint Etienne (France); Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K. [Laboratoire Roberval, UTC (France); Wolski, K.; Barnier, V. [Centre SMS, EMSE, UMR 5146, LCG, Univ. de Lyon, 158 Cours Fauriel, 42023 Saint Etienne (France); Rebillat, F. [LCTS, Univ. de Bordeaux (France); Lavigne, O. [Onera, Dep. Materiaux et Structures Metalliques, BP 72, 29 av. de la Division Leclerc, 92322 Chatillon (France); Brossard, J.M. [Dep. energetique et procedes, Veolia Environnement Recherche et Innovation, Limay (France); Ropital, F. [IFP Energies Nouvelles, BP 3, 69360 Solaize (France); Mougin, J. [CEA-Liten, 17 rue des Martyrs, 38054 Grenoble Cedex 9 (France)

    2011-07-01

    This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

  9. Influence of Trace Alloying Elements on Corrosive Resistance of Cast Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    DUAN Han-qiao; YAN Xiang; WEI Bo-kang; LIN Han-tong

    2005-01-01

    The influences of trace alloying elements niobium, vanadium and zirconium on the corrosive resistance of 18-8 type cast stainless steel have been studied in deta() orthogonal design experiments. The results show that zirconium is mainly in the form of compound inclusions, which is unfavorable to promote the corrosive resistance of the cast stainless steel. It can alleviate the disadvantageous influence of carbon addition on corrosive resistance when some elements such as vanadium and niobium exist in the steel, and niobium has a remarkable influence on the intergranular corrosive resistance but unobvious on the pitting corrosion, and vanadium has a slightly favorable influence on the corrosive resistance of the steel.

  10. Effects of Organic Corrosion Inhibitor and Chloride Ion Concentration on Steel Depassivation and Repassivation in Solution

    Institute of Scientific and Technical Information of China (English)

    WANG; Zixiao; YU; Lei; LIU; Zhiyong; SONG; Ning

    2015-01-01

    Effect of an organic corrosion inhibitor(OCI) named PCI-2014 added in chloride solution on the critical chloride concentration of mild steel depassivation and the critical OCI concentrations for repairing the steel in different chloride solution were investigated.The results show that the critical chloride concentration increases exponentially with raises of PCI-2014 concentration in the solution.Within a certain chloride ion concentration range,the critical PCI-2014 concentration for repairing the corroded steel is also increases exponentially with enhancement of chloride content in the solution.Atomic force microscopy images display the molecular particles of inhibitor are adsorbed on the steel surface and formed a protective layer.Analysis of X-ray photoelectron spectroscopy shows the chloride ions at the surface of steel are displaced by atoms or molecules of the inhibitor in chloride condition.

  11. Effects of Organic Corrosion Inhibitor and Chloride Ion Concentration on Steel Depassivation and Repassivation in Solution

    Institute of Scientific and Technical Information of China (English)

    WANG Zixiao; YU Lei; LIU Zhiyong; SONG Ning

    2015-01-01

    Effect of an organic corrosion inhibitor (OCI) named PCI-2014 added in chloride solution on the critical chlo-ride concentration of mild steel depassivation and the critical OCI concentrations for repairing the steel in different chlo-ride solution were investigated. The results show that the critical chloride concentration increases exponentially with raises of PCI-2014 concentration in the solution. Within a certain chloride ion concentration range, the critical PCI-2014 concentration for repairing the corroded steel is also increases exponentially with enhancement of chloride content in the solution. Atomic force microscopy images display the molecular particles of inhibitor are adsorbed on the steel surface and formed a protective layer. Analysis of X-ray photoelectron spectroscopy shows the chloride ions at the surface of steel are displaced by atoms or molecules of the inhibitor in chloride condition.

  12. Evaluation of the corrosion resistance of the galvanized SS400 steel in NaCl solutions

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Seung Mo; Jang, Chang Heui; Kim, In Sup [KAIST, Taejon (Korea, Republic of); Lee, Kyung Ho; Choi, Byung Il [Korea Hydro and Nuclear Power Co., Taejon (Korea, Republic of)

    2006-07-01

    A typical CANDU plant generates about 5,000 spent fuel bundles annually, which are stored in a spent fuel pool. Because the storage capacity of a spent pool is 10 years of spent fuel bundles, the Silo type storage modules are used to store the extra fuel bundles. In a multi-unit site like Wolsong, the extra space needed for the Silo type storage modules are ever increasing with the operating years. Therefore a more space effective storage system is necessary to accommodate all the extra spent fuels from the four CANDU units at site. A new dry storage system, MACSTOR/KN-400 (M/KN- 400) that is based upon MACSTOR design concept was developed. M/KN-400 will be built at the seaside in Wolsong site and galvanized carbon steel will be used for storage cylinder material to protect from the corrosion. Generally, galvanized carbon steels, in which the Zn layer on the surface acts as a sacrificial anode, are known to have good corrosion resistance in the atmospheric or aqueous conditions. However, in the brine condition containing chloride ions or steam environment, the Zn layer can be damaged. Therefore, considering the seaside atmosphere in which the storage system are located, the integrity of the storage cylinder is likely to be affected by the corrosion caused by the salt included in the atmosphere. In this study, electrochemical corrosion tests were performed on the galvanized carbon steels to estimate the corrosion resistance of the storage cylinder.

  13. Mangrove tannins and their flavanoid monomers as alternative steel corrosion inhibitors in acidic medium

    Energy Technology Data Exchange (ETDEWEB)

    Rahim, Afidah A. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia)]. E-mail: afidah@usm.my; Rocca, E. [Laboratoire de Chimie du Solide Mineral, Universite Henri Poincare, Nancy I BP 239, 54506 Vandoeuvre Les Nancy (France); Steinmetz, J. [Laboratoire de Chimie du Solide Mineral, Universite Henri Poincare, Nancy I BP 239, 54506 Vandoeuvre Les Nancy (France); Kassim, M.J. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia); Adnan, R. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia); Sani Ibrahim, M. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia)

    2007-02-15

    The inhibitive behaviour on steel of flavanoid monomers that constitute mangrove tannins namely catechin, epicatechin, epigallocatechin and epicatechingallate was investigated in an aerated HCl solution via electrochemical methods. The monomers were found to be mainly cathodic inhibitors and the inhibition efficiency was dependent on concentration. To explain the adsorptive behaviour of the molecules on the steel surface, a semiempirical approach involving quantum chemical calculations using HyperChem 6.0 was undertaken. The HOMO electronic density of the molecule was used to explain the inhibiting mechanism. The most probable adsorption centers were found in the vicinity of the phenolic groups. In a second part, the use of mangrove tannin, extracted from the mangrove barks as steel corrosion inhibitors in acidic media was investigated and its inhibitive efficiency was compared with that of commercial mimosa, quebracho and chestnut tannins. The inhibitive performance of mangrove tannins was comparable to the other tannins investigated, indicating their potential in corrosion protection.

  14. Inhibition of carbon steel corrosion in 1 M HCl medium by potassium thiocyanate

    Directory of Open Access Journals (Sweden)

    A. Anejjar

    2014-04-01

    Full Text Available The effect of potassium thiocyanate (KSCN on the corrosion of carbon steel (C-steel in 1 M HCl has been investigated in relation to the concentration of the inhibitor by polarization curves, electrochemical impedance spectroscopy and weight loss measurement. The results obtained revealed that this compound is a good mixed type inhibitor with predominant cathodic effectiveness. The effect of temperature on the corrosion behavior with the addition of optimal concentration of KSCN was studied in the temperature range 298–328 K. The value of inhibition efficiency decreases slightly with the increase in temperature. Changes in impedance parameters (charge transfer resistance, Rct, and double layer capacitance, Cdl were indicative of adsorption of KSCN on the metal surface, leading to the formation of a protective film. Adsorption of KSCN on the C-steel surface was found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined and discussed.

  15. Anodic Oxidation of Carbon Steel at High Current Densities and Investigation of Its Corrosion Behavior

    Science.gov (United States)

    Fattah-Alhosseini, Arash; Khan, Hamid Yazdani

    2017-02-01

    This work aims at studying the influence of high current densities on the anodization of carbon steel. Anodic protective coatings were prepared on carbon steel at current densities of 100, 125, and 150 A/dm2 followed by a final heat treatment. Coatings microstructures and morphologies were analyzed using X-ray diffraction (XRD) and scanning electron microscope (SEM). The corrosion resistance of the uncoated carbon steel substrate and the anodic coatings were evaluated in 3.5 wt pct NaCl solution through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results showed that the anodic oxide coatings which were prepared at higher current densities had thicker coatings as a result of a higher anodic forming voltage. Therefore, the anodized coatings showed better anti-corrosion properties compared to those obtained at lower current densities and the base metal.

  16. Corrosion Protection Performance of Polyester-Melamine Coating with Natural Wood Fiber Using EIS Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Shin, PyongHwa; Shon, MinYoung [Pukyong National University, Busan (Korea, Republic of); Jo, DuHwan [POSCO, Gwangyang (Korea, Republic of)

    2016-04-15

    In the present study, polyester-melamine coating systems with natural wood fiber (NWF) were prepared and the effects of NWF on the corrosion protectiveness of the polyester-melamine coating were examined using EIS analysis. From the results, higher average surface roughness was observed with increase of NWF content. Water diffusivity and water uptake into the polyester-melamine coatings with NWF were much higher than that into the pure polyester-melamine coating. The decrease in the impedance modulus |Z| was associated with the localized corrosion on carbon steel, confirming that corrosion protection of the polyester-melamine coatings with NWF well agrees with its water transport behavior.

  17. Fabrication of FDTS-modified PDMS-ZnO nanocomposite hydrophobic coating with anti-fouling capability for corrosion protection of Q235 steel.

    Science.gov (United States)

    Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

    2016-12-15

    Perfluorodecyltrichlorosilane-based poly(dimethylsiloxane)-ZnO (FDTS-based PDMS-ZnO) nanocomposite coating with anti-corrosion and anti-fouling capabilities has been prepared using a one-step fabrication technique. XPS analysis and contact angle measurements showed the fluorine content to increase, while the hydrophobicity of the coatings decreased with addition of FDTS. XRD analysis revealed existence of ZnO nanoparticles of dimensions ranging from 11.45 to 93.01nm on the surface of coatings, with the mean particle size decreasing with FDTS addition, and was confirmed by SEM and TEM observations. Interestingly, the anti-corrosion performance and mechanical properties of the coatings increased remarkably on addition of FDTS. Indeed, the observed low adhesion strength, surface energies and the outstanding anti-corrosive properties imply that the obtained coating would be useful in anti-fouling applications.

  18. Self-Healing Corrosion Protective Sol-Gel Coatings

    NARCIS (Netherlands)

    Abdolah Zadeh, M.

    2016-01-01

    Inspired by the state of the art and the recent advances in the field of self-healing corrosion protective coatings, the thesis entitled “Self-healing corrosion protective sol-gel coatings” addresses novel routes to self-healing corrosion protective sol-gel coatings via extrinsic and intrinsic heali

  19. The study of corrosion behavior of laser induced surface improvement (LISI) on steel and aluminum substrates

    Energy Technology Data Exchange (ETDEWEB)

    Lindsey, N.; Vasanth, K.L.

    1999-07-01

    Laser Induced Surface Improvement (LISI) is a new process developed by University of Tennessee Space Institute (UTSI) which employs lasers to melt precursor coatings and portions of the substrate to form a durable corrosion resistant surface. The LISI surface can be tailored to yield a composition that provides minimum impact to the base substrate material while giving good corrosion characteristics. The LISI surface treatment of tungsten carbide was applied on 7075 and 6061 aluminum alloys. The LISI treatment uses a chromium/nickel mixture and a stainless steel type mixture (pseudo stainless steel of 18 wt% chromium, 8 wt% nickel and a trace amount of manganese and silicon) on steel alloy 1010. The corrosion characteristics of these samples were determined in 3.5 wt% NaCl aqueous solution using linear polarization resistance technique. Potentiodynamic scans were run to determine the corrosion rates and optical microscopy was used to examine pitting characteristics of the different surface coatings. The effectiveness of the LISI modified surfaces to protect both steel and aluminum substrates is discussed.

  20. Influence of the surface finishing on electrochemical corrosion characteristics of AISI 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Sylvia Dundeková

    2015-05-01

    Full Text Available Stainless steels from 316 group are very often and successfully uses for medical applications where the good mechanical and chemical properties in combination with non-toxicity of the material assure its safe and long term usage. Corrosion properties of AISI 361L stainless steel are strongly influenced by surface roughness and treatment of the engineering parts (specimens and testing temperature. Electrochemical characteristics of ground, mechanically polished and passivated AISI 316L stainless steel specimens were examined with the aim to identify the polarization resistance evolution due to the surface roughness decrease. Results obtained on mechanically prepared specimens where only natural oxide layer created due to the exposure of the material to the corrosion environment was protecting the materials were compared to the passivated specimens with artificial oxide layer. Also the influence of temperature and stabilization time before measurement were taken into account when discussing the obtained results. Positive influence of decreasing surface roughness was obtained as well as increase of polarization resistance due to the chemical passivation of the surface. Increase of the testing temperature and short stabilization time of the specimen in the corrosion environment were observed negatively influencing corrosion resistance of AISI 316L stainless steel.

  1. Pitting Corrosion Behavior of Stainless Steel 304 in Carbon Dioxide Environments

    Institute of Scientific and Technical Information of China (English)

    LI Guo-min; GUO Xing-peng; ZHENG Jia-shen

    2004-01-01

    The pitting corrosion behavior of stainless steel (SS) 304 in aqueous CO2-H2S-Cl- environment was investigated by potentiodynamic cyclic anodic polarization and electron probe microanalysis (EPMA). The experimental results show that the pitting corrosion susceptivity of SS 304 increases with the increase of temperature. Chlorine ion is the prerequisite for pitting corrosion of SS 304 in H2S-CO2 environments. There is a linear relationship between the pitting corrosion potential (Eb-100) and chlorine ion concentration, and Eb-100 becomes noble with increasing pH value of the solution with or without H2S. pH value has little effect on the protection potential with the presence of H2S. H2S increases strongly the pitting corrosion susceptivity and deteriorates the pitting corrosion resistance of SS 304 in CO2 environments. The observations by EPMA show that SS 304 in CO2-saturated NaCl solution (3 %) with H2S suffers pitting corrosion accompanied with intergranular corrosion.

  2. Inlfuence of Marine Aerobic Bioiflms on Corrosion of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Feng-ling XU; Ji-zhou DUAN; Cun-guo LIN; Bao-rong HOU

    2015-01-01

    The inlfuence of marine aerobic bioiflms on the corrosion of 316L stainless steel (SS) in aerated and deaerated seawater was studied by electrochemical impedance spectroscopy (EIS), potentiodynamic polarisation curves, current-potential curves and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS). EIS and SEM-EDS results showed that the aero-bic bioiflms inhibited 316L SS corrosion within the test duration. Comparison of results under aerated and deaerated conditions revealed that O2 enhanced the inhibition efifciency of the aerobic bioiflms. This result indicated that living cells were necessary for the aerobic bioiflms to inhibit the corrosion of 316L SS. Polarization curves indicated that the bioiflms mainly inhibited anode ac-tion. Current-potential curves under deaerated conditions showed that electron transfer processes occurred between microorganisms and electrodes. Moreover, 316L SS as an electron acceptor was protected from corrosion.

  3. Properties of bacterial corrosion of stainless steel and its inhibition by protamine coating.

    Science.gov (United States)

    Matsumura, Yoshinobu; Yamada, Kaoru; Takahashi, Mitsuo; Kikuchi, Yasushi; Tsuchido, Tetsuaki

    2007-03-01

    We investigated characteristics of the corrosion of stainless steel specimens by bacteria and the effects of using antimicrobial coating on the surface for inhibiting corrosion. Bacillus sp. 2-A and Staphylococcus sp. 2-1 cells adhered tightly to a stainless steel SUS304 specimen, formed a microcolony or biofilm, and had highly corrosive activities. Microbially influenced corrosion (MC) was observed under or around adhering cells. However, dead cells were markedly less active than viable cells not only in corroding the specimen but also in adhering to its surface. The culture supernatant was not able to induce the corrosion of SUS304 effectively. A protamine coating on the specimen killed bacterial cells only on its surface, interfered with cell adhesion, and inhibited MC. From these results, adhesion of viable cells to the surface of a SUS304 specimen led to the outbreak of MC. Protamine was also found to be an effective substance tested for protecting the specimen from both cell adhesion and surface MC. We suggest that a protamine coating can be applied as a convenient and inexpensive corrosion prevention method.

  4. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents...... for a misleading conclusion that increasing corrosion rates are caused by cathodic depolarisation in SRB-active environments....

  5. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion a

  6. Accelerated corrosion testing results for specimens containing uncoated reinforcing steel and corrosion inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Kondratova, I. L.; Montes, P.; Bremner, T. W. [New Brunswick Univ., Dept, of Civil Engineering, Fredericton, NB (Canada)

    2000-07-01

    Concrete mixtures (water-cement ratios of 0.25, 0.40. or 0.60) containing uncoated reinforcing bars with a simulated crack, formed transverse to the axis of the bar, and with three commercial corrosion inhibitors added for corrosion protection (organic corrosion inhibitor,calcium nitrate-based corrosion inhibitor, and migratory corrosion inhibitor), were tested for corrosion damage. The objective was to evaluate the effectiveness of the different corrosion inhibitors in uncracked and cracked concrete slabs in a simulated marine environment. The specimens were placed in an accelerated exposure cabinet with four cycles of wetting and drying per day in simulated seawater, and corrosion rates measured using the linear polarization technique. Water-soluble chloride content in the rebars was analyzed at the end of the exposure period. The three corrosion inhibitors were found to show a wide variation in performance. There was a direct correlation between their effectiveness and addition rate. All three appeared to be more effective in reducing corrosion rate in a higher water-to-cement ratio concrete. Consistent performance was provided only by calcium nitrate at an addition rate of 25 litre/cu m of concrete, with water-to-cement ratios of 0.60 and 0.40. Pitting corrosion was observed in all pre-cracked high performance concrete specimens; the depth of the pit tended to be deeper when a corrosion inhibitor was used. 6 refs., 6 tabs., 6 figs.

  7. Corrosion resistance properties of sintered duplex stainless steel

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-09-01

    Full Text Available Purpose: of this paper was to examine the corrosion resistance of duplex stainless steels using electrochemical methods in 1M NaCl solution. The influence of powder mixes preparation and cooling cycle after sintering on corrosion properties was evaluated.Design/methodology/approach: In presented study duplex stainless steels were obtained through powder metallurgy starting from austenitic, martensitic base powders by controlled addition of alloying elements, such as Cr, Ni, Mo and Cu. In the studies behind the preparation of mixes, Schaeffler’s diagram was taken into consideration. Prepared mixes have been compacted at 800 MPa and sintered in a vacuum furnace with argon backfilling at 1260°C for 1 h. After sintering two different cooling cycles were applied: rapid cooling with an average cooling rate of 245 °C/min and slow cooling of 5 °C/min in argon atmosphere. Produced duplex stainless steels have been studied by scanning and optical microscopy and EDS chemical analysis of microstructure components. Corrosion properties have been studied through electrochemical methods in 1M NaCl water solutionFindings: According to achieved results, it was affirmed that applied sintering method as well as powder mixes preparation allows for manufacturing the sintered duplex steels with good corrosion properties which depends on austenite/ferrite ratio in the microstructure and elements partitioning between phases. Corrosion resistance of sintered stainless steels is strictly connected with the density and the pore morphology present in the microstructure too. The highest resistance to pitting corrosion in 1M NaCl solution was achieved for composition with approximate balance of ferrite and austenite in the microstructure.Research limitations/implications: According to the powders characteristic, the applied fast cooling rate seems to be a good compromise for corrosion properties and microstructures, nevertheless further tests should be carried out in

  8. The influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes in seawater

    Science.gov (United States)

    Bai, Qiang; Zou, Yan; Kong, Xiangfeng; Gao, Yang; Dong, Sheng; Zhang, Wei

    2017-02-01

    The high strength low-alloy steels are welded by underwater wet welding with stainless steel electrodes. The micro-structural and electrochemical corrosion study of base metal (BM), weld zone (WZ) and heat affected zone (HAZ) are carried out to understand the influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes, methods used including, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The results indicate that the WZ acts as a cathode and there is no corrosion product on it throughout the immersion period in seawater. The HAZ and BM acts as anodes. The corrosion rates of the HAZ and BM change with the immersion time increasing. In the initial immersion period, the HAZ has the highest corrosion rate because it has a coarse tempered martensite structure and the BM exhibites a microstructure with very fine grains of ferrite and pearlite. After a period of immersion, the BM has the highest corrosion rate. The reason is that the corrosion product layer on the HAZ is dense and has a better protective property while that on the BM is loose and can not inhibit the diffusion of oxygen.

  9. Microbiologically Influenced Corrosion of Carbon Steel Exposed to Biodiesel

    Directory of Open Access Journals (Sweden)

    S. Malarvizhi

    2016-01-01

    Full Text Available Environmental concerns over worsening air pollution problems caused by emissions from vehicles and depletion of fossil fuels have forced us to seek fuels such as biodiesel which can supplement petrofuels. Biodiesels have the ability to retain water and provide a conducive environment for microbiologically influenced corrosion (MIC which may cause difficulties during transportation, storage, and their use. This paper analyses the influence of bacteria on the corrosivity of biodiesel obtained from Jatropha curcas on carbon steel using mass loss method. Carbon steel showed the highest corrosion rates in B100 (100% biodiesel both in the presence and in absence of bacteria. The surface analysis of the metal was carried out using SEM.

  10. Behavior of aspartic acid as a corrosion inhibitor for steel

    Energy Technology Data Exchange (ETDEWEB)

    Kalota, D.J.; Silverman, D.C. (Monsanto Co., St. Louis, MO (United States))

    1994-02-01

    Corrosion inhibition of steel by aspartic acid (C[sub 4]H[sub 7]NO[sub 4]), an amino acid of low molecular weight, was found to depend strongly on pH. At a pH less than the ionization constant at [approximately]9.5 to 10 (measured at 25 C), C[sub 4]H[sub 7]NO[sub 4] appeared to accelerate corrosion. Above the pH, it acted as a corrosion inhibitor for steel. A specially constructed potential-pH diagram for iron (Fe) that incorporated C[sub 4]H[sub 7]NO[sub 4] showed the change in behavior was accompanied by the most stable thermodynamic state changing from an iron aspartate complex to iron oxide. Polymerized C[sub 4]H[sub 7]NO[sub 4] (polyaspartic acid) behaved in a similar manner. Some other amino acids of low molecular weight behaved similarly.

  11. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    Directory of Open Access Journals (Sweden)

    C. Kumar

    2014-03-01

    Full Text Available The corrosion inhibition efficiency (IE of an aqueous extract Tridax Procumbens(TP in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Tridax Procumbens – Zn2+ system function as a cathodic inhibitor. AC impedance spectra reveal that a protective film formed on the surface. The Adsorption equilibrium exhibited better fit to Langmuir isotherm than Freundlich isotherm. FTIR spectra reveal that the protective film consists of Fe2+ -Tridax Procumbens and Zn(OH2.

  12. Effect of the conditions of REM microalloying of steel on the corrosion activity of nonmetallic inclusions

    Science.gov (United States)

    Movenko, D. A.; Kotel'nikov, G. I.; Pavlov, A. V.; Bytsenko, O. A.

    2015-11-01

    Experimental heats of low-alloy steel are performed under various conditions of rare-earth metal microalloying and aluminum and calcium deoxidation. Electron-probe microanalysis of nonmetallic inclusions and a metallographic investigation of a metal are used to show that, when interacting with water, nonmetallic cerium oxide inclusions do not form hydrates and, correspondingly, are not aggressive. When aluminum, calcium, and cerium additions are sequentially introduced into a melt, a continuous cerium oxide shell forms on calcium aluminates, protects corrosive nonmetallic inclusions against interaction with water, and weakens local metal corrosion.

  13. Throwing power of the zinc-hydrogel anode for sacrifical protection of steel in concrete

    NARCIS (Netherlands)

    Peelen, W.H.A.; Polder, R.B.

    2002-01-01

    The throwing power of the Zinc-Hydrogel Anode for sacrificial protection of steel in concrete was studied in the laboratory under controlled environments. The anode to steel ratio in the specimens was 1. The corrosion state of the rebar is moderate. The results indicate that for a concrete resistivi

  14. Influence of Alloying Elements Corrosion Resistance of Cold on Mechanical Properties and Rolled C-Mn-Si TRIP Steels

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ling-yun; WU Di; LI Zhuang

    2012-01-01

    The rust layer plays an important role in the corrosion of steel in chlorinated environments. Salt spray, po- tentiodynamic polarization curve and tensile test were conducted in laboratory for the specimens after two-stage heat treatment. The influence of the alloying elements on mechanical properties and corrosion resistance of three kinds of steels was investigated by observing the microstructure and the morphologies of rust layer. The results show that the highest value (29%) of total elongation for steel A is obtained. The mechanical property of the specimen for steel C exhibits best strength ductility balance (21 384 MPa ·%) because of the presence of the multiphase microstructures after a two-stage heat treatment and the addition of the alloying elements. The corrosion products are known to be a complex mixture of Fe3O4 , Fe2O3 and α-FeOOH for steel C. The presence of the alloying elements results in the for mation of compact and dense rust layers in steel B and C. Passive film protects the substrate of TRIP (transformation induced plasticity) steel containing a complex mix of multiphase. Superior corrosion performance is exhibited for steel C with low alloying contents due to the enrichment of alloying elements within the rust layers.

  15. Crevice and pitting corrosion behavior of stainless steels in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Zaragoza-Ayala, A.E.; Orozco-Cruz, R. [Univ. Autonoma de Campeche (Mexico). Programa de Corrosion del Golfo de Mexico

    1999-11-01

    Pitting and crevice corrosion tests in natural seawater were performed on a series of stainless steels (i.e., S31603, N08904, S32304, S31803, S32520, N08925 and S31266) in order to determine their resistance to these types of localized corrosion. Open circuit potential (OCP) measurements for these alloys show for short exposure times an ennoblement in the OCP. After a certain time, occasional fall and rise in the OCP values was observed, which can be related to nucleation and repassivation of pits and/or crevices on the metal surface. Analysis of the electrochemical behavior and microscopic observations shows that only S31603 and S32304 alloys were susceptible to crevice and pitting corrosion, whereas the remaining alloys exhibited good resistance. Pitting potentials determined by the potentiodynamic technique also show S3 1603 and S32304 are susceptible to pitting corrosion under the experimental conditions used in this work.

  16. Corrosion Protection Systems and Fatigue Corrosion in Offshore Wind Structures: Current Status and Future Perspectives

    Directory of Open Access Journals (Sweden)

    Seth J. Price

    2017-02-01

    Full Text Available Concerns over reducing CO2 emissions associated with the burning of fossil fuels in combination with an increase in worldwide energy demands is leading to increased development of renewable energies such as wind. The installation of offshore wind power structures (OWS is one of the most promising approaches for the production of renewable energy. However, corrosion and fatigue damage in marine and offshore environments are major causes of primary steel strength degradation in OWS. Corrosion can reduce the thickness of structural components which may lead towards fatigue crack initiation and buckling. These failure mechanisms affect tower service life and may result in catastrophic structural failure. Additionally, environmental pollution stemming from corrosion’s by-products is possible. As a result, large financial investments are made yearly for both the prevention and recovery of these drawbacks. The corrosion rate of an OWS is dependent on different characteristics of attack which are influenced by access to oxygen and humidity. Structural degradation can occur due to chemical attack, abrasive action of waves, and microorganism attacks. Inspired by technological and scientific advances in recent years, the purpose of this paper is to discuss the current protective coating system technologies used to protect OWS as well as future perspectives.

  17. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  18. Corrosion behaviour of hot dip zinc and zinc-aluminium coatings on steel in seawater

    Indian Academy of Sciences (India)

    Yan Li

    2001-08-01

    A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is several times more durable than zinc coating of double thickness. At long exposure times, corrosion rate for the Zn–25Al alloy coating remains indistinguishable from that for the Zn–55Al–Si coating of similar thickness in tidal zone, and is two to three times lower than the latter in immersion zone. The decrease in tensile strength suggested that galvanized and Zn–55Al–Si coated steel suffer intense pitting corrosion in immersion zone. The electrochemical tests showed that all these coatings provide cathodic protection to the substrate metal; the galvanic potentials are equal to – 1,050, – 1,025 and – 880 mV (SCE) for zinc, Zn–25Al alloy and Zn–55Al–Si coating, respectively, which are adequate to keep the steel inside the immunity region. It is believed that the superior performance of the Zn–25Al alloy coating is due to its optimal combination of the uniform corrosion resistance and pitting corrosion resistance. The inferior corrosion performance by comparison of the Zn coating mainly results from its larger dissolution rate, while the failure of the Zn–55Al–Si coating is probably related to its higher susceptibility to pitting corrosion in seawater.

  19. Corrosion of Aluminized and Uncoated 9-12% Cr Boiler Steels in Simulated Biomass andWaste Combustion Conditions

    Science.gov (United States)

    Metsäjoki, Jarkko; Huttunen-Saarivirta, Elina; Lepistö, T.

    2011-04-01

    Coatings are seen a promising way to improve the corrosion resistance of relatively cheap power plant steels to enable higher steam temperatures than currently in use. In this research, 9-12% Cr steels P91 and HCM12A are coated with aluminium diffusion coating by a slurry method and exposed for 336 hours at 833 K and 883 K to atmospheres containing varying amounts of O2, H2O, HCl and SO2. Corrosion behaviour of the coated steels is compared to that of those steels in an uncoated condition. Characterization is performed by weighing, SEM + EDS and XRD. The results show that corrosion resistance of P91 and HCM12A is significantly improved by the aluminium diffusion coating at high temperatures in atmospheres containing HCl and SO2. The corrosion rate of the aluminized specimens slightly increases with increase in test temperature but remains virtually the same irrespective of the composition of the atmosphere. On the other hand, the corrosion rate of the uncoated specimens is dependent on both the atmosphere and the temperature. The steels undergo active oxidation that results in formation of non-protective, thick and layered scales in HCl containing atmospheres. SO2 addition slightly decreases the corrosion rate although it is anyway higher than that in SO2 containing atmosphere without HCl.

  20. Effect of impurities on the corrosion behavior of CO2 transmission pipeline steel in supercritical CO2-water environments.

    Science.gov (United States)

    Choi, Yoon-Seok; Nesic, Srdjan; Young, David

    2010-12-01

    The corrosion property of carbon steel was evaluated using an autoclave under CO(2)-saturated water phase and water-saturated CO(2) phase with impurities (O(2) and SO(2)) at 80 bar CO(2) and 50 °C to simulate the condition of CO(2) transmission pipeline in the carbon capture and storage (CCS) applications. The results showed that the corrosion rate of carbon steel in CO(2)-saturated water was very high and it increased with adding O(2) in the system due to the inhibition effect of O(2) on the formation of protective FeCO(3). It is noteworthy that corrosion took place in the water-saturated CO(2) phase under supercritical condition when no free water is present. The addition of O(2) increased the corrosion rates of carbon steel in water-saturated CO(2) phase. The addition of 0.8 bar SO(2) (1%) in the gas phase dramatically increased the corrosion rate of carbon steel from 0.38 to 5.6 mm/y. This then increased to more than 7 mm/y with addition of both O(2) and SO(2). SO(2) can promote the formation of iron sulfite hydrate (FeSO(3)·3H(2)O) on the steel surface which is less protective than iron carbonate (FeCO(3)), and it is further oxidized to become FeSO(4) and FeOOH when O(2) is present with SO(2) in the CO(2)-rich phase. The corrosion rates of 13Cr steel were very low compared with carbon steel in CO(2)-saturated water environments with O(2), whereas it was as high as carbon steel in a water-saturated CO(2) phase with O(2) and SO(2).

  1. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  2. Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yan Yang; Yang Cao; Zu-rui Zhang

    2009-01-01

    Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resis-tance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.

  3. The maraging steel corrosion properties with hardening of different kinds after double aging

    Directory of Open Access Journals (Sweden)

    L. V. Tarasenko

    2014-01-01

    in ЭП678 steel. At the same time, it was established that additional disintegration of martensite influences on the corrosive properties of steels in a variety of ways. The experiments have proved that double aging deteriorates the corrosion-resistance of ЭП678 steel, leads to the sharp increase of corrosion current on cathode and anode polarization curves due to formation of nonuniform structure.According to experimentally obtained data, the corrosion-resistance of ЭП817 steel after double aging, on the contrary, was improved i.e. the corrosion current was essentially reduced and there was no phase of disastrous dissolution on polarization curves.It was proved that there are two reasons for enhancement of corrosion-resistance, namely a surface "refinement" owing to a cathode formation of Cu – corpuscles with respect to the chrome-nickel matrix and their more uniform allocation, thus facilitating to formation of uniform protective passive skin on the surface.Thus, the results of conducted research have shown that the double aging due to additional disintegration of martensite is an effective way to hardening of maraging steels, which are used for making the force-measuring resilient member.It was established, that the effect of double aging on corrosion properties is determined with the nature of strain-hardening stages: the corrosion-resistance is improved if the formation stage is the cathode in respect to matrix. Conversively, the corrosion-resistance is worsened because of increased extent of structure heterogeneity.Obtained data can be used with a complex approach to the choice of the material and modes of heat strain-hardening treatment of maraging steels for force-measuring resilient member to provide the required values of elasticity and corrosion-resistance limit. It was proved, that maraging ЭП817steel has an advantage over ЭП678 steel in corrosion-resistance and may be recommended for making a forcemeasuring resilient member.

  4. Protection of steel embedded in chloride-containing concrete by means of inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, J.A.; Bautista, A. [CSIC, Madrid (Spain). Centro Nacional de Investigaciones Metalurgicas; Ramirez, E. [Univ. Pontificia Catolica de Lima (Peru)

    1998-04-01

    The ability of NaNO{sub 2} to counter the corrosive effect of chloride on reinforcements embedded in mortar mixed with artificial sea water was assessed. The risk of the inhibitor being leached under immersion conditions, which can compromise the duration of its protective effect, and the ability of nitrites to protect rusted steel surfaces were also evaluated. A search for alternative inhibitors of similar efficiency in protecting the steel/concrete system provided no satisfactory results.

  5. Hydrogen Diffusion and H{sub 2}S Corrosion in Steel

    Energy Technology Data Exchange (ETDEWEB)

    Haugstveit, Bjarte Erlend

    2001-01-01

    The electrochemical permeation technique introduced by Devanathan and Stachurski has been used to measure the effective diffusivity of hydrogen in steel in a H{sub 2}S-saturated aqueous environment. The linear polarization resistance (LPR) method has been used to measure the corrosion rate. The effective diffusion coefficient of hydrogen has been found to be in the range of 1*10-12 to 7*10-11, depending on the environmental conditions. The corrosion film was identified as mackinawite, and it affected the permeation process of hydrogen. The results supported the assumption that the diffusion process can be described by a three layer model and indicated that the model could be reduced to a two layer model in the cases of iron and steel. A model aimed to describe the reaction pathway of hydrogen through the surface film and into the steel is proposed. The corrosion film influenced the corrosion rate, and it was least protective against corrosion at pH 6.5. Corrosion rates were in the range of 0.2-1 mm/year. The corrosion rate was increased significantly at pH 3.5, but the effect of the surface film was stronger and overshadowed the pH effect at the higher pH values. Increased flow velocity also lead to increased corrosion rate, but this effect was less significant compared to the effect of pH and the surface film. DEG decreased the corrosion rate. The uncertainty in the diffusion measurements was mainly due to the assumption of a constant sub-surface concentration of atomic hydrogen, which was not fulfilled. A method less dependent on constant surface conditions would probably yield better estimates of the effective diffusivity. The uncertainty in the corrosion measurements was mainly due to the uncertainty in the value of the Stern-Geary constant. The qualitative assumptions based on the results in this thesis are assumed to be valid. A test section designed for this thesis was tested and was found successful in corrosion rate measurements, but proved to be

  6. Trends in the automotive paint industry for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Blandin, Nathalie; Brunat, William [PPG Industries France, 3 Z.A.E. Les Dix Muids, B.P. 89, F-59583 Marly (France); Neuhaus, Ralf [PPG Industries Lacke GmbH, Stackenbergstrasse 34, D-42329 Wuppertal (Germany); Sibille, Ettore [PPG Industries Italia, Via Serra11, I-15028 Quattordio (Italy)

    2004-07-01

    Since many years ED-paints are protecting car bodies against corrosion. Currently the automotive paint industry is faced with increasing demands of higher levels of corrosion protection and also requests to comply with new environmental regulations and economical pressures. Some key factors that contributed significantly towards the improvement of corrosion protection systems are: - New generations of lead free ED-paints; - Weldable organic thin film for corrosion protection, especially in box cavities and flange areas. The goal of this paper is to show how the various elements of the 'anti-corrosion package' interact. (authors)

  7. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

    Directory of Open Access Journals (Sweden)

    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  8. Salt spray corrosion behaviour of austenitic stainless steel matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Velasco, F.; Abenojar, J.; Torralba, J.M. [Dept. de Ciencia de Materiales e Ing. Metalurgica, Univ. Carlos III de Madrid, Leganes (Spain); Lima, W.M. [Univ. Estadual de Maringa, Maringa PR (Brazil); Marce, R.; Bas, J.A. [AMES S.A., Sant Vicenc dels Horts Barcelona (Spain)

    2001-07-01

    This work deals with the possibility of using intermetallics as addition to P/M stainless steel in order to try to sinter these steels in nitrogen-base atmospheres. 316L was chosen as stainless steel matrix, and two intermetallics (from Ti-Al and Cr-Al binary systems), with a sieve size of less than 80 {mu}m, were added in the amount of 3% vol. to obtain MMCs. Powders were mixed, compacted at 700 MPa by uniaxial compacting, and then sintered at two temperatures (1120 and 1230 C) in five different atmospheres (95N{sub 2}/5H{sub 2}, 80N{sub 2}/20H{sub 2}, 25N{sub 2}/75H{sub 2}, hydrogen and vacuum). A complete microstructural study was carried out both by optical and scanning electron microscopy (SEM). Corrosion tests by salt spray fog were done in order to measure the possible improvements of intermetallic addition on the corrosion behaviour of these steels. SEM studies were also carried out on as corroded samples in order to understand the mechanisms of corrosion. Intermetallics absorb nitrogen from the nitrogen based atmospheres, and they develop a duplex (ferrite / austenite) microstructure when composite materials are sintered in hydrogen and vacuum. These microstructural features explain the results obtained in salt spray fog test. (orig.)

  9. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  10. Development of Custom 465® Corrosion-Resisting Steel for Landing Gear Applications

    Science.gov (United States)

    Daymond, Benjamin T.; Binot, Nicolas; Schmidt, Michael L.; Preston, Steve; Collins, Richard; Shepherd, Alan

    2016-04-01

    Existing high-strength low-alloy steels have been in place on landing gear for many years owing to their superior strength and cost performance. However, there have been major advances in improving the strength of high-performance corrosion-resisting steels. These materials have superior environmental robustness and remove the need for harmful protective coatings such as chromates and cadmium now on the list for removal under REACH legislation. A UK government-funded collaborative project is underway targeting a refined specification Custom 465® precipitation hardened stainless steel to replace the current material on Airbus A320 family aircraft main landing gear, a main fitting component developed by Messier-Bugatti-Dowty. This is a collaborative project between Airbus, Messier-Bugatti-Dowty, and Carpenter Technology Corporation. An extensive series of coupon tests on four production Heats of the material have been conducted, to obtain a full range of mechanical, fatigue, and corrosion properties. Custom 465® is an excellent replacement to the current material, with comparable tensile strength and fracture toughness, better ductility, and very good general corrosion and stress corrosion cracking resistance. Fatigue performance is the only significant area of deficit with respect to incumbent materials, fatigue initiation being often related to carbo-titanium-nitride particles and cleavage zones.

  11. Corrosion Behavior of Ultra-high Strength Steel 300M in Different Simulated Marine Environments

    Institute of Scientific and Technical Information of China (English)

    GUO Qiang; LIU Jianhua; YU Mei; LI Songmei

    2016-01-01

    Corrosion behavior of 300M in neutral corrosion environments containing NaCl simulated by total immersion (TI), salt spraying (SS) and periodic immersion (PI), was investigated by surface analysis techniques, corrosion weight-loss method, and electrochemical measurements. In total immersion environment, rust on the steel consisted of a porous outer rust layer with main constituent ofγ-FeOOH, and an inner rust layer of dense Fe3O4 iflm with network broad cracks. In salt spraying environment, outer rust with main composition ofγ-FeOOH/α-FeOOH/Fe3O4 was compact, and inner rust showed dense Fe3O4 iflm. Rust formed by periodic immersion exhibited a compact outer rust layer with constituent ofα-FeOOH/γ-FeOOH/Fe3O4 and an inner rust layer with composition ofα-FeOOH/α-Fe2O3; inner rust showed a ultra-dense iflm adherent to the steel. The corrosion rate showed a rule ofvs(salt spraying)>vti(total immersion)>>vpi(periodic immersion) in 0-240 h, andvss≈vti»vpiin 240-720 h. The rust formed by periodic immersion was dense and compact, with stable electrochemical properties, and had excellent protection on the steel. Humidity and oxygen concentration in all the environments played major roles in rust formation.

  12. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  13. Corrosion behaviour of galvanized steel and electroplating steel in aqueous solution: AC impedance study and XPS

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M.; Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)], E-mail: Michel.Traisnel@ensc-lille.fr; Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2008-08-30

    The efficiency of a new triazole derivative, namely, 2-{l_brace}(2-hydroxyethyl)[(4-methyl-1H-1,2,3-benzotriazol-1-yl)methyl]amino{r_brace} ethanol (TTA) has been studied for corrosion inhibition of galvanized steel and electroplating steel in aqueous solution. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS). These studies have shown that TTA was a very good inhibitor. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour of galvanized steel and electroplating steel in aqueous solution was also investigated in the presence of 4-methyl-1H-benzotriazole (TTA unsubstituted) by EIS. These studies have shown that the ability of the molecule to adsorb on the steel surface was dependent on the group in triazole ring substituent. X-ray photoelectron spectroscopy surface analysis with TTA shows that it chemisorbed on surface of galvanized steel and electroplating steel.

  14. Formation Characteristic of CO2 Corrosion Product Layer of P110 Steel Investigated by SEM and Electrochemical Techniques

    Institute of Scientific and Technical Information of China (English)

    ZHAO Guo-xian; LU Xiang-hong; XIANG Jian-min; HAN Yong

    2009-01-01

    Formation characteristic of CO2 corrosion product layer on the surface of P110 steel was investigated in simulated oilfield environment using mass-loss experiment, potentiodynamic polarization curve, impedance spectroscopy, and SEM micrograph analysis. Samples of different times up to 240 h were tested during exposure. Corrosion product was primarily composed of Fe(Ca, Mg)(CO3)2, which was distinguished by two layers. With an increase in the exposure time, the charge transfer resistance and polarization resistance increased progressively, the uniform corrosion rate decreased, and the corrosion reaction was controlled by the diffusion process instead of the activation process. All phenomena were attributed to the formation of the protective corrosion product layer. More compact and lower porosity of the layer made it more difficult to transfer and diffuse through the corrosion product layer for the charges and ions. Similar results were obtained by electrochemical test and mass-loss experiment.

  15. Corrosion and stress corrosion cracking of ferritic/martensitic steel in super critical pressurized water

    Energy Technology Data Exchange (ETDEWEB)

    Hirose, T. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan)]. E-mail: hirose.takanori@jaea.go.jp; Shiba, K. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan); Enoeda, M. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan); Akiba, M. [Naka Fusion Research Institute, JAEA, 801-1 Mukouyama, Naka, Ibaraki 311-0193 (Japan)

    2007-08-01

    A water-cooled solid breeder (WCSB) blanket cooled by high temperature SCPW (super critical pressurized water) is a practical option of DEMO reactor. Therefore, it is necessary to check the compatibility of the steel with SCPW. In this work, reduced activation ferritic/martensitic steel, F82H has been tested through slow strain rate tests (SSRT) in 23.5 MPa SCPW. And weight change behavior was measured up to 1000 h. F82H did not demonstrated stress corrosion cracking and its weight simply increased with surface oxidation. The weight change of F82H was almost same as commercial 9%-Cr steels. According to a cross-sectional analysis and weight change behavior, corrosion rate of F82H in the 823 K SCPW is estimated to be 0.04 mm/yr.

  16. Self-Healing Corrosion Protective Sol-Gel Coatings

    OpenAIRE

    Abdolah Zadeh, M.

    2016-01-01

    Inspired by the state of the art and the recent advances in the field of self-healing corrosion protective coatings, the thesis entitled “Self-healing corrosion protective sol-gel coatings” addresses novel routes to self-healing corrosion protective sol-gel coatings via extrinsic and intrinsic healing approaches. The employed approaches aim at extending the service life of the coating and the underlying substrate by multiple damage closure/sealing and metal surface protection through incorpor...

  17. Molybdate Coatings for Protecting Aluminum Against Corrosion

    Science.gov (United States)

    Calle, Luz Marina; MacDowell, Louis G.

    2005-01-01

    Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

  18. Characterization of Surface Films Formed During Corrosion of a Pipeline Steel in H2S Environments

    Science.gov (United States)

    Huang, F.; Cheng, P.; Dong, Y. Y.; Liu, J.; Hu, Q.; Zhao, X. Y.; Cheng, Y. Frank

    2017-02-01

    In this work, the surface films formed on an X52 pipeline steel in H2S-containing environments with various pH values and H2S concentrations were characterized by surface analysis techniques and electrochemical impedance spectroscopy. A stoichiometric FeS film is formed during H2S corrosion of the steel. At low pH (e.g., 3.5) and low H2S concentration (e.g., 0.2 mmol/L), the film is primarily crystalline FeS. When the H2S concentration increases to 2 and 20 mmol/L, mackinawite is also formed. At high pH of 5.5 and low H2S concentration of 0.2 mmol/L, the film is amorphous FeS. With the increase in the H2S concentration to 2 and 20 mmol/L, the film changes to crystalline FeS and the mixture of crystalline FeS and mackinawite, respectively. In low-pH solution (pH 3.5), the compact, crystalline FeS is more protective for steel corrosion compared to mackinawite. As the H2S concentration increases, the corrosion is increased. At high pH of 5.5, when the H2S concentration is 0.2 mmol/L, the low corrosivity of the environment causes production of amorphous FeS only. As the H2S concentration is increased, a thick film is generated, reducing somewhat the steel corrosion.

  19. Characterization of Surface Films Formed During Corrosion of a Pipeline Steel in H2S Environments

    Science.gov (United States)

    Huang, F.; Cheng, P.; Dong, Y. Y.; Liu, J.; Hu, Q.; Zhao, X. Y.; Cheng, Y. Frank

    2017-01-01

    In this work, the surface films formed on an X52 pipeline steel in H2S-containing environments with various pH values and H2S concentrations were characterized by surface analysis techniques and electrochemical impedance spectroscopy. A stoichiometric FeS film is formed during H2S corrosion of the steel. At low pH (e.g., 3.5) and low H2S concentration (e.g., 0.2 mmol/L), the film is primarily crystalline FeS. When the H2S concentration increases to 2 and 20 mmol/L, mackinawite is also formed. At high pH of 5.5 and low H2S concentration of 0.2 mmol/L, the film is amorphous FeS. With the increase in the H2S concentration to 2 and 20 mmol/L, the film changes to crystalline FeS and the mixture of crystalline FeS and mackinawite, respectively. In low-pH solution (pH 3.5), the compact, crystalline FeS is more protective for steel corrosion compared to mackinawite. As the H2S concentration increases, the corrosion is increased. At high pH of 5.5, when the H2S concentration is 0.2 mmol/L, the low corrosivity of the environment causes production of amorphous FeS only. As the H2S concentration is increased, a thick film is generated, reducing somewhat the steel corrosion.

  20. CORROSION AND CHEMICAL WASTE IN SAWBLADES STEEL USED IN WOOD

    OpenAIRE

    2002-01-01

    The objective this work was to evaluate the chemical waste provoked by the wood on the sheets of steel used in the making of the mountains and cut tools. It was certain the correlationbetween the chemical waste and the extractive soluble in cold water, hot water and in the sequencetoluene and ethanol content. Two types of steel and twenty-seven species different from wood wereused. The corrosive agent, constituted of 50 g of fresh sawdust (moist) mixed to 50 ml of distilledwater, it was prepa...

  1. Protection of stainless-steels against corrosion in sulphidizing environments by Ce oxide coatings: X-ray absorption and thermogravimetric studies

    NARCIS (Netherlands)

    Fransen, T.; Gellings, P.J.; Fuggle, J.C.; Laan, van der G.; Esteva, J.-M.; Karnatak, R.C.

    1985-01-01

    In this paper a study is reported concerning ceramic coatings containing cerium oxide, prepared by the sol-gel method, used to protect Incoloy 800H against sulphidation. When the coating is sintered in air at 850°C good protection is obtained. In an X-ray absorption spectroscopic study of the coatin

  2. The New-generation of Green Surfactant(Alkylpolyglucoside)as an Inhibitor to the Corrosion of 907 Steel in Seawater

    Institute of Scientific and Technical Information of China (English)

    Min DU; Rong Jie GAO; Ping GONG; Qing Zhang WANG

    2004-01-01

    Weight-loss trials and potentiodynamic polarization curves have been used to study the inhibitive properties of alkylpolyglucoside (APG) towards the 907 steel in seawater.The inhibition was different, if the length of alkyl chain APG was different.As the result, calcium gluconate, zinc sulfate and APG can protect 907 steel from being corrupted in static seawater.The compound corrosion inhibitor was found to control both the anodic process and the cathodic process.

  3. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  4. Corrosion studies on casing steel in CO2 storage environments

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Benedictus, T.

    2013-01-01

    The corrosion behavior of casing steel N80 in brine plus CO2 was studied in autoclave to simulate the CO2 storage environment. The brine solution used in the study contained 130 g/l NaCl, 22.2 g/l CaCl2 and 4 g/l MgCl2. The CO2 was charged in the autoclave at different pressures (60, 80 and 100 bar)

  5. Inhibitive effect of Xylopia ferruginea extract on the corrosion of mild steel in 1M HCl medium

    Science.gov (United States)

    Raja, Pandian Bothi; Rahim, Afidah Abdul; Osman, Hasnah; Awang, Khalijah

    2011-08-01

    The alkaloid content of the leaves and stem bark of Xylopia ferruginea plant was isolated and tested for its anticorrosion potential on mild steel corrosion in a hydrochloric acid medium by using electrochemical impedance spectroscopy, potentiodynamic polarization measurement, scanning electron microscopy (SEM), and Fourier transform infra red (FTIR) analysis. The experimental results reveal the effective anticorrosion potential of the plant extract. The mixed mode of action exhibited by the plant extract is evidenced from the polarization study. SEM images proof the formation of a protective layer over the mild steel surface, and this is supported by the FTIR study. The possible mode of the corrosion inhibition mechanism has also been discussed.

  6. Microstructure, corrosion and tribological and antibacterial properties of Ti-Cu coated stainless steel.

    Science.gov (United States)

    Jin, Xiaomin; Gao, Lizhen; Liu, Erqiang; Yu, Feifei; Shu, Xuefeng; Wang, Hefeng

    2015-10-01

    A Ti-Cu coated layer on 316L stainless steel (SS) was obtained by using the Closed Field Unbalanced Magnetron Sputtering (CFUBMS) system to improve antibacterial activity, corrosion and tribological properties. The microstructure and phase constituents of Ti-Cu coated layer were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectrometry (GDOES). The corrosion and tribological properties of a stainless steel substrate, SS316L, when coated with Ti-Cu were investigated in a simulated body fluid (SBF) environment. The viability of bacteria attached to the antibacterial surface was tested using the spread plate method. The results indicate that the Ti-Cu coated SS316L could achieve a higher corrosion polarization resistance and a more stable corrosion potential in an SBF environment than the uncoated SS316L substrate. The desirable corrosion protection performance of Ti-Cu may be attributable to the formation of a Ti-O passive layer on the coating surface, protecting the coating from further corrosion. The Ti-Cu coated SS316L also exhibited excellent wear resistance and chemical stability during the sliding tests against Si3N4 balls in SBF environment. Moreover, the Ti-Cu coatings exhibited excellent antibacterial abilities, where an effective reduction of 99.9% of Escherichia coli (E.coli) within 12h was achieved by contact with the modified surface, which was attributed to the release of copper ions when the Ti-Cu coatings are in contact with bacterial solution.

  7. Hydrazino-methoxy-1,3,5-triazine Derivatives’ Excellent Corrosion Organic Inhibitors of Steel in Acidic Chloride Solution

    Directory of Open Access Journals (Sweden)

    Ayman El-Faham

    2016-06-01

    Full Text Available The corrosion inhibition performance of 2-hydrazino-4,6-dimethoxy-1,3,5-tirazine (DMeHT, 2,4-dihydrazino-6-methoxy-1,3,5-triaizine (DHMeT, and 2,4,6-tridydrazino-1,3,5-triaizne (TH3 on steel corrosion in acidic media was examined using electrochemical techniques. The results showed 2,4-Ddihydrazino-6-methoxy-1,3,5-triaizine (DHMeT gave the best corrosion protection performance among the other hydrazino derivatives even at a low concentration of 25 ppm (95%. The number of hydrazino groups play an important role in the corrosion inhibition, where the two hydrazine groups increased the electrostatic interactions between the protonated tested compounds, the negatively charged steel surface resulted from the adsorption of the chloride anions, and the presence of the methoxy group made the compound more reliable for formation of film protection on the surface of steel through the lone pair of oxygen atoms. Electrochemical Impedance Spectroscopy (EIS measurements suggested that the corrosion process of steel in presence of the hydrazino-s-triazine derivatives (TH3, DMeHT and DHMeT were being controlled by the charge transfer reaction. Polarization curves indicated that the examined TH3, DMeHT and DHMeT behaved as mixed type inhibitors.

  8. Hydrazino-methoxy-1,3,5-triazine Derivatives' Excellent Corrosion Organic Inhibitors of Steel in Acidic Chloride Solution.

    Science.gov (United States)

    El-Faham, Ayman; Osman, Sameh M; Al-Lohedan, Hamad A; El-Mahdy, Gamal A

    2016-06-01

    The corrosion inhibition performance of 2-hydrazino-4,6-dimethoxy-1,3,5-tirazine (DMeHT), 2,4-dihydrazino-6-methoxy-1,3,5-triaizine (DHMeT), and 2,4,6-tridydrazino-1,3,5-triaizne (TH₃) on steel corrosion in acidic media was examined using electrochemical techniques. The results showed 2,4-Ddihydrazino-6-methoxy-1,3,5-triaizine (DHMeT) gave the best corrosion protection performance among the other hydrazino derivatives even at a low concentration of 25 ppm (95%). The number of hydrazino groups play an important role in the corrosion inhibition, where the two hydrazine groups increased the electrostatic interactions between the protonated tested compounds, the negatively charged steel surface resulted from the adsorption of the chloride anions, and the presence of the methoxy group made the compound more reliable for formation of film protection on the surface of steel through the lone pair of oxygen atoms. Electrochemical Impedance Spectroscopy (EIS) measurements suggested that the corrosion process of steel in presence of the hydrazino-s-triazine derivatives (TH₃, DMeHT and DHMeT) were being controlled by the charge transfer reaction. Polarization curves indicated that the examined TH₃, DMeHT and DHMeT behaved as mixed type inhibitors.

  9. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  10. Synergistic Inhibition Effect of Zinc Acetylacetonate and Benzothiazole in Epoxy Coating on the Corrosion of Mild Steel

    Science.gov (United States)

    Amoozadeh, S. M.; Mahdavian, M.

    2015-06-01

    The corrosion inhibition effect of zinc acetylacetonate (ZAA) and benzothiazole (BTH) mixture was evaluated for mild steel in 3.5% NaCl solution. To this end, ZAA:BTH mixtures ranged from 6:1 to 1:6 mol ratios were examined by weight loss and open circuit potential to obtain optimal mole ratio. The optimal mixture of ZAA:BTH at 1:5 mol ratio showed a significant corrosion inhibition efficiency proved by electrochemical impedance spectroscopy and polarization studies. The addition of the optimal mixture of ZAA:BTH to epoxy coating showed a considerable increase of corrosion protection evaluated by salt spray exposure.

  11. Corrosion inhibition properties of graphene oxide on mild steel in 3.5% NaCl

    Science.gov (United States)

    Anandh Senthilvasan, Prem; Rangarajan, Murali

    2016-09-01

    In this work the corrosion inhibition of mild steel in 3.5% Sodium chloride (NaCl) solution at ambient conditions by Graphene Oxide (GO) has been studied. Graphene oxide was prepared by Modified Hummers Method and characterized by Fourier Transform Infrared spectroscopy (FTIR), UV-Visible spectroscopy (UV-Vis), X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), and Thermo-Gravimetric Analysis (TGA). The electrochemical corrosion behaviour of mild steel has been studied in the absence and presence of GO coatings by Tafel polarization and impedance analyses. The modified electrode has 44.8mV potential shift in the cathodic direction and reduction in current by 41.9 μA (61%). This indicates the strong protection offered by graphene oxide film. The obtained impedance spectra also clearly show that the charge transfer resistance of graphene oxide film is much higher than that of the uncoated steel electrode, demonstrating the strong protection offered by graphene oxide films for mild steel.

  12. 牺牲阳极保护对Q235B钢在模拟海洋潮差区间腐蚀行为的影响%THE EFFECT OF SACRIFICIAL ANODE ON CORROSION PROTECTION OF Q235B STEEL IN SIMULATED TIDAL ZONE

    Institute of Scientific and Technical Information of China (English)

    穆鑫; 魏洁; 董俊华; 柯伟

    2014-01-01

    The environment of the tidal zone is very complex.The interactions of dry-wet alternation and sea erosion lead to serious corrosion of steel structures,which makes it difficult to adopt protective methods.Therefore,it is of great significance to study the corrosion and protection methods of steel in tidal zone.At present,the widely used protection method in tidal zone is coating which is effective in short term.However,it is easy to cause blister failure during the long-term service process,and it will increase the maintenance cost.Sacrificing anode protection is the most common method used in the seawater environment due to its advantages such as low cost,simple operation,no external current,no interference with adjacent metal facilities,good current dispersion ability,easy management and maintenance and high efficiency,etc..However,in the tidal zone,sacrificial anode protective is effective only when the protected metal is in seawater immersion state.After the tide receded,the protected metal exposes in air.At this time,the current loop is destroyed,and the sacrificial anode protection effect is weakened.Therefore,it is commonly known that the sacrificial anode protection method can not protect the whole tidal zone against corrosion.At present,the corrosion process and mechanism of steel structures under sacrificial anode protection in the tidal zone are not clear.In order to study the corrosion mechanism of sacrificial anode protection,a corrosion experimental trough was designed to simulate the tidal zone and immersion zone.The electrode potential of Q235B mild steel under different protecting area of sacrificial anode in it was monitored in situ by the electrochemical workstation.The results show that under the sacrificial anode protection,the long scale specimen of Q235B steel is protected well,the corrosion degree in the tidal zone gradually reduces with the decrease of tide level,and the protected height increases with the increase of sacrificial anode area.Protective

  13. STUDY ON THE EROSION-CORROSION BEHAVIOR OF STEELS AND THERMAL SPRAYED COATINGS

    Institute of Scientific and Technical Information of China (English)

    ChenHuahui; ZhaoHuiyou; ShooHesheng; ZhaoShanzhon

    1996-01-01

    16Mn steel, 1Cr18Ni9 stainless steel, thermal sprayed Al2O3-TiO2 ceramic coating and nylonl010-5%Al2O3 coating were tested with an erosion-corrosion tester.The effects of pH values and slurry velocities on the erosion-corrosion behavior of the materials tested were determined. The erosion-corrosion behavior of the materials tested changes with pH values and presents different change tendencies. The erosion-corrosion rates of the materials are increased with slurry velocities. The erosion-corrosion mechanisms for the steels and the coatings are considerably different.

  14. Electrochemical corrosion studies

    Science.gov (United States)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  15. Corrosion Protection of Metal Matrix Composites

    Science.gov (United States)

    1990-04-01

    2, 162 (1986). 8. B. R. W. Hinton, D. R. Arnott, and N. E. Ryan, Metals Forum, Z, 211,(1984) 9. Ullmann , Fritz, "Ullmann’s Encyclopedia of Industrial ... Chemistry ", (1985). 10. F. Keller, M. S . Hunter, and 0. L. Robinson, J. Electrochem Soc., IM0, 411 0 (1953) 11. F. Mansfeld, S . Lin, S . Kim, and H...OIC FILE COPY "/9° * AD-A222 951 CORROSION PROTECTION OF METAL MATRIX COMPOSITES 0 FINAL REPORT F. MANSFELD, S . LIN AND H. SHIN APRIL 1990 0 U. S

  16. Evaluation of Encapsulated Inhibitor for Autonomous Corrosion Protection

    Science.gov (United States)

    Johnsey, M. N.; Li, W.; Buhrow, J. W.; Calle, L. M.; Pearman, B. P.; Zhang, X.

    2015-01-01

    This work concerns the development of smart coating technologies based on microencapsulation for the autonomous control of corrosion. Microencapsulation allows the incorporation of corrosion inhibitors into coating which provides protection through corrosion-controlled release of these inhibitors.One critical aspect of a corrosion protective smart coating is the selection of corrosion inhibitor for encapsulation and comparison of the inhibitor function before and after encapsulation. For this purpose, a systematic approach is being used to evaluate free and encapsulated corrosion inhibitors by salt immersion. Visual, optical microscope, and Scanning Electron Microscope (with low-angle backscatter electron detector) are used to evaluate these inhibitors. It has been found that the combination of different characterization tools provide an effective method for evaluation of early stage localized corrosion and the effectiveness of corrosion inhibitors.

  17. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    Science.gov (United States)

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract.

  18. Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

    Science.gov (United States)

    Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

  19. Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yang Cao; Zu-rui Zhang

    2009-01-01

    18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical duc-tile-brittle transition behavior and excellent pitting corrosion resistance properties.

  20. Effects of Cr, Ni and Cu on the Corrosion Behavior of Low Carbon Microalloying Steel in a Cl-Containing Environment

    Institute of Scientific and Technical Information of China (English)

    Yanlei Zhou; Jun Chen; Yang Xu; Zhenyu Liu

    2013-01-01

    The effects of Cr,Ni and Cu on the corrosion behavior of low carbon microalloying steel in a Cl-containing environment were investigated.The results revealed that the corrosion process could be divided into the initial stage in which the corrosion rate increased with accumulation of corrosion products and the later stage in which homogeneous and compact inner rust layers started to protect steel substrate out of corrosion mediums.The results of X-ray diffraction (XRD) indicated that the rust layers of the three-group steels (Cr,Cr-Ni and Cr-Ni-Cu steels) were composed of α-FeOOH,β-FeOOH,γ-FeOOH,Fe3O4 and large amounts of amorphous compounds.The content of amorphous compounds of Cr-Ni-Cu steel was about 2%-3% more than that of Cr-Ni steel.The results of electron probe microanalysis (EPMA) showed that Cr concentrated mainly in the inner region of the rust of Cr-Ni-Cu steel,inner/outer interface especially,whereas Ni was uniformly distributed all over the rust and Cu was noticed rarely after 73 wet/dry cycles.The addition of Cr and Ni was beneficial to the formation of dense and compact inner rust layer,which was the most important reason for the improvement of corrosion resistance of experimental steel.

  1. Inhibitive Effect by Acid Extract of Ficus Exasperata Leaves on the Sulphuric Acid Corrosion of Mild Steel

    Directory of Open Access Journals (Sweden)

    N. S. Patel

    2009-01-01

    Full Text Available Extract of Ficus exasperata leaves was investigated as corrosion inhibitor of mild steel in 1 N H2SO4 using conventional weight loss, electrochemical polarizations, electrochemical impedance spectroscopy and scanning electron microscopic studies. The weight loss results showed that the extract of Ficus exasperata is excellent corrosion inhibitor. Electrochemical polarizations data revealed the mixed mode of inhibition. The results of electrochemical impedance spectroscopy shows that the change in the impedance parameters, charge transfer resistance and double layer capacitance, with the change in concentration of the extract is due to the adsorption of active molecules leading to the formation of a protective layer on the surface of mild steel. Scanning electron microscopic studies provided the confirmatory evidence of improved surface condition, due to the adsorption, for the corrosion protection.

  2. Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

    2016-01-15

    The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

  3. Influence of Organic Inhibitor on Corrosion Resistance of Steel in Simulated Concrete Pore Solution

    OpenAIRE

    Cai, Jingshun S.; C. C. CHEN; Liu, J. Z.; Liu, J. P.

    2014-01-01

    Organic corrosion inhibitor is one of lower cost technologies that limit the deterioration of concrete structures. The influence of a newly prepared organic corrosion inhibitor on the corrosion behavior of carbon steel in simulated concrete pore solution was investigated by polarization curves, electrochemical impedance spectroscopy, and so on. The effect of organic corrosion inhibitors on concrete working performance was also studied. The results show that the corrosion rate decreases with t...

  4. Long-Term Anti-Corrosion Performance of a Conducting Polymer-Based Coating System for Steels

    Science.gov (United States)

    Pan, Tongyan; Yu, Qifeng

    2016-06-01

    The long-term durability of a two-layer coating system was evaluated by two accelerated corrosion tests, i.e., the ASTM B117 Salt spray test and the ASTM D5894 Cyclic salt fog/UV exposure test, and a series of surface analyses. The coating system was developed for protecting structural steels from corrosion, including a functional primer made of intrinsically conducting polymer (ICP) and a protective topcoat. The standard pull-off test per ASTM D4541 was employed for characterizing the adhesion of the coating systems to substrate, aided by visual examination of the surface deterioration of the samples. The ICP-based systems demonstrated superior long-term anti-corrosion capacity when a polyurethane topcoat is used. The ICP-based primer made of a waterborne epoxy gave poorer anti-corrosion performance than the ICP-based primer made of regular non-waterborne epoxy, which can be attributed to the lower adhesion the waterborne epoxy demonstrated to the substrate surface. The zinc-rich control systems showed good anti-corrosion durability; however, they may produce excessive oxidative products of zinc to cause coating delamination. Based on the test results, the two-layer coating system consisting of an ICP-based primer and a polyurethane topcoat outperforms the conventional zinc-rich coating systems for corrosion protection of steels.

  5. Evaluation of long-term corrosion durability and self-healing ability of scratched coating systems on carbon steel in a marine environment

    Science.gov (United States)

    Zhao, Xia; Chen, Changwei; Xu, Weichen; Zhu, Qingjun; Ge, Chengyue; Hou, Baorong

    2016-09-01

    Defects in protective-coating systems on steel surfaces are inevitable in practical engineering applications. A composite coating system, including a primer, middle coat and topcoat, were used to protect carbon steel from corrosion in a marine environment. Two environmental additives, glass fibers and thiourea, were applied in the middle coat to modify the coating system. The long-term corrosion durability and self-healing ability of the scratched coating system were evaluated by multiple methods. Results of the electrochemical technologies indicated that the coating system that contained 0.5 wt.% fibers and 0.5 wt.% thiourea presented good corrosion protection and self-healing for carbon steel when immersed in 3.5% NaCl for 120 d. Evolution of localized corrosion factors with time, as obtained from the current distribution showed that fibers combined with thiourea could inhibit the occurrence of local corrosion in scratched coating systems and retarded the corrosion development significantly. Surface characterization suggested that adequate thiourea could be absorbed uniformly on fibers for a long time to play an important role in protecting the carbon steel. Finally, schematic models were established to demonstrate the action of fibers and thiourea on the exposed surface of the carbon steel and the scratched coating system in the entire deterioration process.

  6. Coating Prospects in Corrosion Prevention of Aluminized Steel and Its Coupling with Magnesium

    Science.gov (United States)

    Sun, Fuyan

    In this study, a plasma electrolytic oxidation (PEO) process was used to form oxide coating on aluminized steel, heated aluminized steel and magnesium. A potentiodynamic polarization corrosion test was employed to investigate the general corrosion properties. Galvanic corrosion of steel samples and magnesium samples was studied by zero resistance ammeter (ZRA) tests and boiling tests. Scanning electron microscopy (SEM) and EDS were used to investigate the coating microstructure and the coating/substrate interface. In general, the PEO coatings on all three substrate can help prevent general corrosion. 6-min coated magnesium with unipolar current mode performs best in most galvanic couplings for preventing both general corrosion and galvanic corrosion. Factors which could influence galvanic corrosion behaviors of tested samples were discussed based on area ratios of anode/cathode and cell potential driving force during the ZRA corrosion tests and boiling tests.

  7. Stress corrosion cracking of austenitic stainless steel core internal welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  8. Utmost Protective Life of Arc Spray Al Coating and Large Area Long Term Anti-corrosion for Steel Box Girder Bridge%电弧喷铝涂层的保护极限及钢箱梁桥大面积长效防腐

    Institute of Scientific and Technical Information of China (English)

    陈建阳; 肖跃文; 李雄晖; 沈承金

    2001-01-01

    结合武汉军山长江公路大桥钢箱梁防腐,分析大气腐蚀环境和影响因素,研究电弧喷铝涂层腐蚀失效机理和耐腐蚀性,确定电弧喷铝涂层有效保护的极限涂层厚度和极限涂层破损率,并针对钢箱粱桥特点,设计制作机械化电弧喷涂设备,进行大面积长效防腐施工。%In terms of the protective for steel box girder of Wuhan Junshan Changjiang Bridge, atmospheric corrosion environment and influencing factors are analyzed, invalidation mechanism of are spray Al coating due to corrosion and ability for anti-corrosion are studied, utrnost thickness of arc spray Al coating for effective protection and utmost breakage rate of coating are determined. Automatic arc spray equipments are designed and made for large area long term anti-corrosion.

  9. Influence of chromium on the initial corrosion behavior of low alloy steels in the CO2-O2-H2S-SO2 wet-dry corrosion environment of cargo oil tankers

    Institute of Scientific and Technical Information of China (English)

    Qing-he Zhao; Wei Liu; Jie Zhao; Dong Zhang; Peng-cheng Liu; Min-xu Lu

    2015-01-01

    The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2wet–dry corrosion envi-ronment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance (Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.

  10. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method

    Directory of Open Access Journals (Sweden)

    Hong-Bok Choe

    2014-12-01

    Full Text Available The arc thermal metal spraying method (ATMSM provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al–Mg (95%:5% by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments.

  11. Inhibition of mild steel corrosion using Jatropha Curcas leaf extract

    Directory of Open Access Journals (Sweden)

    OLORUNFEMI MICHAEL AJAYI

    2014-05-01

    Full Text Available Jatropha Curcas leaf was investigated as a green inhibitor on the degradation of mild steel in 4 M HCl and 4 M H2SO4 aqueous solutions using gasometric technique. Mild steel coupons of dimension 2 × 1.5 cm were immersed in test solutions of uninhibited acid and also those with extract concentrations of 4 ml, 6 ml, 8 ml and 10 ml at 30 oC, for up to 30 minutes. The results showed that as the concentration of the extract increases, there was reduction in the corrosion rate. As the extract concentration increased from 4 ml to 10 ml at 30 minutes exposure, the volume of hydrogen gas evolved decreased from 19.1 cm3 to 11.2 cm3 in H2SO4 medium, while it reduced to 5 cm3 from 9 cm3 in HCl medium. Also, the metal surface-phytoconstituent interaction mechanism showed that 6 minutes is the best exposure time for the adsorption of the extract in both acidic media. The Jatropha Curcas leaf extract was adsorbed on the mild steel surface to inhibit corrosion, while the experimental data obtained at 30 minutes exposure in both acidic media were well fitted with the Langmuir adsorption isotherm. Hence, Jatropha Curcas leaf extract is a good and safe inhibitor in both acidic solutions.

  12. RESEARCH AND DEVELOPMENT OF CORROSION INHIBITION TECHNOLOGY FOR STEELS%钢材阻锈技术的研究与发展

    Institute of Scientific and Technical Information of China (English)

    唐丹; 邢桂菊; 王开明; 姜效军

    2009-01-01

    Four corrosion inhibition technologies for steels,namely coating,corrosion inhibitor,steel bar in-hibitor and weathering steels are introduced based on the current knowledge in corrosion and protection of engineering steels.The status in research and application of these technologies and the problems existing in each technology are analyzed.The development trend of corrosion inhibition technology is put forword as a conclusion.%针对钢铁材料的锈蚀现状,介绍了涂层、缓蚀剂、钢筋阻锈剂、耐候钢等四种比较成型的钢材阻锈技术,分析了这几项技术的研究应用情况和目前存在的问题,指出了钢材阻锈技术未来的发展方向.

  13. Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

    Energy Technology Data Exchange (ETDEWEB)

    Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

    2015-12-15

    Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

  14. Prediction of External Corrosion for Steel Cylinders--2007 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, Richard L [ORNL

    2008-01-01

    Depleted uranium hexafluoride (DUF{sub 6}) is stored in over 62,000 containment cylinders at the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and at the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. Over 4,800 of the cylinders at Portsmouth were recently moved there from the East Tennessee Technology Park (ETTP) in Oak Ridge, Tennessee. The cylinders range in age up to 56 years and come in various models, but most are 48-inch diameter 'thin-wall'(312.5 mil) and 'thick-wall' (625 mil) cylinders and 30-inch diameter '30A' (including '30B') cylinders with 1/2-inch (500 mil) walls. Most of the cylinders are carbon steel, and they are subject to corrosion. The United States Department of Energy (DOE) manages the cylinders to maintain them and the DUF{sub 6} they contain. Cylinder management requirements are specified in the System Requirements Document (LMES 1997a), and the activities to fulfill them are specified in the System Engineering Management Plan (LMES 1997b). This report documents activities that address DUF{sub 6} cylinder management requirements involving measuring and forecasting cylinder wall thicknesses. As part of these activities, ultrasonic thickness (UT) measurements are made on samples of cylinders. For each sampled cylinder, multiple measurements are made in an attempt to find, approximately, the minimum wall thickness. Some cylinders have a skirt, which is an extension of the cylinder wall to protect the head (end) and valve. The head/skirt interface crevice is thought to be particularly vulnerable to corrosion, and for some skirted cylinders, in addition to the main body UT measurements, a separate suite of measurements is also made at the head/skirt interface. The main-body and head/skirt minimum thickness data are used to fit models relating minimum thickness to cylinder age, nominal thicknesses, and cylinder functional groups defined in terms of plant site, storage yard

  15. Corrosion Resistance of Ceramic Coating on Steel Substrate

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Fe/Al2O3 ceramic coating was made by spraying and sol-gel. The corrosion resistance between Fe/Al2O3 ceramic coating and steel 45# was studied. By microscope and X-ray diffraction, the binding and the composition of the interface were also analyzed. The results showed that Fe/Al2O3 ceramic coating had dense structure, less porosity and better binding with the substrate which was effective to prevent erosive liquor immersing into the inside of ceramic coating. Some substances that distributed homogeneously in Fe/Al2O3 ceramic coating,such as α-Al2O3, FeAlO3 and Fe3Al, could improve the corrosion resistance of this material.

  16. Corrosion and Corrosion Inhibition of High Strength Low Alloy Steel in 2.0 M Sulfuric Acid Solutions by 3-Amino-1,2,3-triazole as a Corrosion Inhibitor

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2014-01-01

    Full Text Available The corrosion and corrosion inhibition of high strength low alloy (HSLA steel after 10 min and 60 min immersion in 2.0 M H2SO4 solution by 3-amino-1,2,4-triazole (ATA were reported. Several electrochemical techniques along with scanning electron microscopy (SEM and energy dispersive X-ray (EDS were employed. Electrochemical impedance spectroscopy indicated that the increase of immersion time from 10 min to 60 min significantly decreased both the solution and polarization resistance for the steel in the sulfuric acid solution. The increase of immersion time increased the anodic, cathodic, and corrosion currents, while it decreased the polarization resistance as indicated by the potentiodynamic polarization measurements. The addition of 1.0 mM ATA remarkably decreased the corrosion of the steel and this effect was found to increase with increasing its concentration to 5.0 mM. SEM and EDS investigations confirmed that the inhibition of the HSLA steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the ATA molecules onto the steel protecting its surface from being dissolved easily.

  17. Characterization of corrosion scale formed on stainless steel delivery pipe for reclaimed water treatment.

    Science.gov (United States)

    Cui, Yong; Liu, Shuming; Smith, Kate; Yu, Kanghua; Hu, Hongying; Jiang, Wei; Li, Yuhong

    2016-01-01

    To reveal corrosion behavior of stainless steel delivery pipe used in reclaimed water treatment, this research focused on the morphological, mineralogical and chemical characteristics of stainless steel corrosion scale and corroded passive film. Corrosion scale and coupon samples were taken from a type 304 pipe delivering reclaimed water to a clear well in service for more than 12 years. Stainless steel corrosion scales and four representative pipe coupons were investigated using mineralogy and material science research methods. The results showed corrosion scale was predominantly composed of goethite, lepidocrocite, hematite, magnetite, ferrous oxide, siderite, chrome green and chromite, the same as that of corroded pipe coupons. Hence, corrosion scale can be identified as podiform chromite deposit. The loss of chromium in passive film is a critical phenomenon when stainless steel passive film is damaged by localized corrosion. This may provide key insights toward improving a better comprehension of the formation of stainless steel corrosion scale and the process of localized corrosion. The localized corrosion behavior of stainless steel is directly connected with reclaimed water quality parameters such as residual chlorine, DO, Cl(-) and SO4(2-). In particular, when a certain amount of residual chlorine in reclaimed water is present as an oxidant, ferric iron is the main chemical state of iron minerals.

  18. Corrosion inhibition of steel in sulfuric acidic solution by the Chenopodium Ambrosioides Extracts

    Directory of Open Access Journals (Sweden)

    L. Bammou

    2014-10-01

    Full Text Available The influence of natural occurring extract of Chenopodium Ambrosioides (CAE on the corrosion inhibition of carbon steel in sulfuric acid solution is studied by the weight loss method, potentiodynamic polarization and impedance spectroscopy (EIS measurements. The experimental results reveal that extract has a good inhibiting effect on the metal tested in 0.5 M H2SO4 solution. The protection efficiency increases with increasing inhibitor concentration to attain 94% at 4 g/l. Potentiodynamic polarization studies clearly reveal that it acts essentially as a cathodic inhibitor. EIS results show that the change in the impedance parameters (Rt and Cdl with concentration of extract of Chenopodium Ambrosioides is indicative of the adsorption of molecules leading to the formation of a protective layer on the surface of carbon steel. The efficiency decreases with temperature. The adsorption of Chenopodium Ambrosioides extract is found to obey the Langmuir adsorption isotherm. The activation energies and enthalpies of the corrosion process of carbon steel in acidic medium were determined.

  19. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  20. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In t

  1. Polymeric nano-materials for corrosion control of steel in concrete

    NARCIS (Netherlands)

    Varini, M.; Koleva, D.A.; Denkova, A.G.; Mol, J.M.C.; Terryn, H.; Van Breugel, K.

    2013-01-01

    Polymeric nano-materials utilization in reinforced concrete, aiming to deal with steel corrosion was developed in previous works. Promising results were obtained with PEO–b–PS nano-formations, both in terms of enhanced bulk matrix properties and improved steel corrosion resistance. Recent research h

  2. Biocidal effect of cathodic protection on bacterial viability in biofilm attached to carbon steel.

    Science.gov (United States)

    Miyanaga, Kazuhiko; Terashi, Ryosuke; Kawai, Hirofumi; Unno, Hajime; Tanji, Yasunori

    2007-07-01

    Biofilm formed on carbon steel by various species of bacterial cells causes serious problems such as corrosion of steel, choking of flow in the pipe, deterioration of the heat-transfer efficiency, and so on. Cathodic protection is known to be a reliable method for protecting carbon steel from corrosion. However, the initial attachment of bacteria to the surface and the effects of cathodic protection on bacterial viability in the biofilm have not been clarified. In this study, cathodic protection was applied to an artificial biofilm containing Pseudomonas aeruginosa (PAO1), a biofilm constituent, on carbon steel. The aims of this study were to evaluate the inhibition effect of cathodic protection on biofilm formation and to reveal the inhibition mechanisms. The viability of PAO1 in artificial biofilm of 5 mm thickness on cathodically protected steel decreased to 1% of the initial cell concentration. Analysis of pH distribution in the artificial biofilm by pH microelectrode revealed that pH in proximity to carbon steel increased to approximately 11 after cathodic protection for 5 h. Moreover, 99% of region in the artificial biofilm was under the pH conditions of over nine. A simulation of pH profile was shown to correspond to experimental values. These results indicate cells in the artificial biofilm were killed or damaged by cathodic protection due to pH increase.

  3. Effects of Phyllanthus muellerianus Leaf-Extract on Steel-Reinforcement Corrosion in 3.5% NaCl-Immersed Concrete

    Directory of Open Access Journals (Sweden)

    Joshua Olusegun Okeniyi

    2016-10-01

    Full Text Available This paper investigates Phyllanthus muellerianus leaf-extract effects on steel-reinforcement corrosion in concrete immersed in 3.5% NaCl, simulating saline/marine environment. Different concentrations of the leaf-extract were admixed in steel-reinforced concrete samples, which were immersed, with normal control, in the test-environment, while positive control samples were immersed in distilled water. Electrochemical measurements of corrosion-rate (by linear-polarization-resistance instrument, corrosion-current (by zero-resistance-ammeter and corrosion-potential (by high impedance multimeter were obtained for assessing the reinforcing-steel corrosion. Analyzed results showed that the corrosion-rate exhibited excellent correlation (R = 98.82%, Nash-Sutcliffe Efficiency = 97.66%, ANOVA p-value = 0.0006 with function of the admixture concentration and of the corrosion noise-resistance (ratio of corrosion-potential and corrosion-current standard deviations. The 0.3333% Phyllanthus muellerianus (per weight of cement exhibited optimal efficiency, η = 97.58% ± 1.28% (experimental or 95.33% ± 4.25% (predicted, at inhibiting concrete steel-reinforcement corrosion in the test-environment, which compares well with the positive control performance model, η = 97.96% ± 0.03%. The experimental and predicted models followed the Langmuir adsorption isotherm, which indicated physisorption as the Phyllanthus muellerianus leaf-extract adsorption mechanism on the reinforcing-steel. These support suitability of the N-, S-, and O-containing and π-electron rich Phyllanthus muellerianus leaf-extract as an environmentally-friendly inhibitor for effective corrosion-protection of steel-reinforcement in concrete designed for the saline/marine environment.

  4. General and Localized Corrosion of Borated Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    T.E. Lister; Ronald E. Mizia; A.W. Erickson; T.L. Trowbridge; B. S. Matteson

    2008-03-01

    The Transportation, Aging and Disposal (TAD) canister-based system is being proposed to transport and store spent nuclear fuel at the Monitored Geologic Repository (MGR) located at Yucca Mountain, Nevada. The preliminary design of this system identifies borated stainless steel as the neutron absorber material that will be used to fabricate fuel basket inserts for nuclear criticality control. This paper discusses corrosion test results for verifying the performance of this material manufactured to the requirements of ASTM A887, Grade A, under the expected repository conditions.

  5. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

    Directory of Open Access Journals (Sweden)

    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  6. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  7. Electrodeposition of polypyrrole on 316L stainless steel for corrosion prevention

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, M.B. [Instituto de Ingenieria Electroquimica y Corrosion (INIEC), Departamento de Ingenieria Quimica, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Saidman, S.B., E-mail: ssaidman@criba.edu.a [Instituto de Ingenieria Electroquimica y Corrosion (INIEC), Departamento de Ingenieria Quimica, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

    2011-01-15

    Research highlights: {yields} PPy films were electrodeposited on 316L SS in solutions containing MoO{sub 4}{sup 2-} and/or NO{sub 3}{sup -}. {yields} The coatings completely inhibit pitting corrosion in chloride solutions. {yields} At pH 12, the PPy is electroactive and the oxide film is more stable. {yields} The more protective films were obtained in presence of MoO{sub 4}{sup 2-} and NO{sub 3}{sup -} at pH 12. - Abstract: The electrosynthesis of polypyrrole films onto 316L stainless steel from near neutral and alkaline solutions containing molybdate and nitrate is reported. The corrosion behavior of the coated electrodes was investigated in NaCl solutions by electrochemical techniques and scanning electron microscopy. The polymer formed potentiostatically in a solution of pH 12 is the most efficient in terms of adhesion and corrosion protection. The coating significantly reduces the pitting corrosion of the substrate. The results are interpreted in terms of the nature of dopants, the good electroactivity of the polymer formed in alkaline solution and the passivating properties of the oxide layer.

  8. Atmospheric Corrosion of Q235 Carbon Steel and Q450 Weathering Steel in Turpan,China

    Institute of Scientific and Technical Information of China (English)

    Qiang YU; Chao-fang DONG; Yue-hua FANG; Kui XIAO; Chun-yun GUO; Gang HE; Xiao-gang LI

    2016-01-01

    Q235 carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan, China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and anal-ysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe3 O4 ,and Fe2 O3 .The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements (Cr,Ni,and Cu)enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.

  9. Corrosion of stainless and carbon steels in molten mixtures of industrial nitrates

    Energy Technology Data Exchange (ETDEWEB)

    Goods, S.H.; Bradshaw, R.W. [Sandia National Labs., Livermore, CA (United States); Prairie, M.R.; Chavez, J.M. [Sandia National Labs., Albuquerque, NM (United States)

    1994-03-01

    Corrosion behavior of two stainless steels and carbon steel in mixtures of NaNO{sub 3} and KNO{sub 3} was evaluated to determine if impurities found in commodity grades of alkali nitrates aggravate corrosivity as applicable to an advanced solar thermal energy system. Corrosion tests were conducted for 7000 hours with Types 304 and 316 stainless steels at 570C and A36 carbon steel at 316C in seven mixtures of NaNO{sub 3} and KNO{sub 3} containing variations in impurity concentrations. Corrosion tests were also conducted in a ternary mixture of NaNO{sub 3}, KNO{sub 3}, and Ca(NO{sub 3}){sub 2}. Corrosion rates were determined by descaled weight losses while oxidation products were examined by scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The nitrate mixtures were periodically analyzed for changes in impurity concentrations and for soluble corrosion products.

  10. Effect of Sulfate Reduced Bacterium on Corrosion Behavior of 10CrMoAl Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Hua; LIANG Cheng-hao

    2007-01-01

    The effects of sulfate reduced bacterium (SRB) on the corrosion behavior of 10CrMoAl steel in seawater were studied by chemical immersion, potentiodynamic polarization, electrochemical impedance spectroscopy measurement, and scanning electron microscope techniques. The results show that the content of element sulfur in the corrosion product of 10CrMoAl steel in seawater with SRB is up to 9.23%, which is higher than that of the same in sterile seawater. X-ray diffraction demonstrates that the main corrosion product is FeS. SRB increases the corrosion rate by anodic depolarization of the metabolized sulfide product. SEM observation indicates that the corrosion product is not distributed continuously; in addition, bacilliform sulfate-reduced bacterium accumulates on the local surface of 10CrMoAl steel. Hence, SRB enhances sensitivity to the localized corrosion of 10CrMoAl steel in seawater.

  11. Kinetics of Atmospheric Corrosion of Mild Steel in Marine and Rural Environments

    Institute of Scientific and Technical Information of China (English)

    S. Palraj; M.Selvaraj; K.Maruthan; M.Natesan

    2015-01-01

    In continuation of the extensive studies carried out to update the corrosion map of India, in this study, the degradation of mild steel by air pollutants was studied at 16 different locations from Nagore to Ammanichatram along the east coast of Tamilnadu, India over a period of two years. The weight loss study showed that the mild steel corrosion was more at Nagapattinam site, when compared to Ammanichatram and Maravakadu sites. A linear regression analysis of the experimental data was attempted to predict the mechanism of the corrosion. The composition of the corrosion products formed on the mild steel surfaces was identified by XRD technique. The corrosion rate values obtained are discussed in the light of the weathering parameters, atmospheric pollutants such as salt content & SO2 levels in the atmosphere, corrosion products formed on the mild steel surfaces.

  12. Corrosion of Carbon Steel under Epoxy-varnish Coating Studied by Scanning Kelvin Probe

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; DONG Chaofang; ZHANG Xin; WU Junsheng; XU Longjiao; LI Xiaogang

    2012-01-01

    The corrosion behavior of partly coated carbon steel was investigated by salt spray test and scanning Kelvin probe (SKP) in order to understand the long-term corrosion behavior of coated carbon steel in marine atmosphere environment.The localized corrosion was accurately characterized by SKP in both coated and uncoated regions.The SKP results showed that Volta potential varied with the test time,and the more the corrosion products,the more positive the potential.The borderline between coated and uncoated regions of partly coated steel shifted towards the coated side with the increasing of test time.The coating disbonding rate could be determined according to the shift of potential borderline measured by SKP.The corrosion mechanism of partly coated steel in NaC1 salt spray was discussed according to the potential maps and corrosion morphologies.

  13. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea (``Korea...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel...

  14. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  15. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  16. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five... duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  17. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany...

  18. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  19. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea.... See Corrosion-Resistant Carbon Steel Flat Products from Germany and the Republic of Korea:...

  20. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE..., 2008. See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea:...

  1. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... on certain corrosion- resistant carbon steel flat products (``CORE'') from Germany and the Republic... Reviews'' section of this notice. \\1\\ Corrosion-Resistant Carbon Steel Flat Products From Germany and...

  2. Corrosion of steel reinforced concrete in the tropical coastal atmosphere of Havana City, Cuba

    Directory of Open Access Journals (Sweden)

    Abel Castañeda

    2013-01-01

    Full Text Available The influence of chloride deposition rate on concrete using an atmospheric corrosion approach is rarely studied in the literature. Seven exposure sites were selected in Havana City, Cuba, for exposure of reinforced concrete samples. Two significantly different atmospheric corrosivity levels with respect to corrosion of steel reinforced concrete were observed after two years of exposure depending on atmospheric chloride deposition and w/c ratio of the concrete. Changes in corrosion current are related to changes in chloride penetration and chloride atmospheric deposition. The influence of sulphur compound deposition could also be a parameter to consider in atmospheric corrosion of steel reinforced concrete.

  3. CORROSION AND CHEMICAL WASTE IN SAWBLADES STEEL USED IN WOOD

    Directory of Open Access Journals (Sweden)

    Paulo Fernando Trugilho

    2002-01-01

    Full Text Available The objective this work was to evaluate the chemical waste provoked by the wood on the sheets of steel used in the making of the mountains and cut tools. It was certain the correlationbetween the chemical waste and the extractive soluble in cold water, hot water and in the sequencetoluene and ethanol content. Two types of steel and twenty-seven species different from wood wereused. The corrosive agent, constituted of 50 g of fresh sawdust (moist mixed to 50 ml of distilledwater, it was prepared and placed inside of the plastic box, hermetically closed, on the samples ofsteel, which were totally immersed. The box was placed in a water bath pre-heated to 75°C, that themedium temperature of reaction is considered, that affects the sheet of the sawblade in operation. Thisgroup was operated to 80 rotations per minute (rpm. The time of reaction was of four hours. Afterthat time the corrosive agent was discarded and the samples were washed, dried and weighed. At theend, each sample was processed by a total period of forty hours. The chemical waste was evaluated by the weight difference suffered from beginning at the end of the experiment. For theresults it was observed that the Eucalyptus tradryphloia and the Eucalyptus phaeotricha the speciesthat provoked were, respectively, the largest and smaller chemical waste for the two types of steelappraised. Great variation exists in the chemical waste due to the effect of the species. The corrosionand chemical waste are especially related with the quality of the material solved in ethanol. The 1070steel were more attached than the 6170 steel.

  4. Smart Coatings for Launch Site Corrosion Protection

    Science.gov (United States)

    Calle, Luz M.

    2014-01-01

    Smart, environmentally friendly paint system for early corrosion detection, mitigation, and healing that will enable supportability in KSC launch facilities and ground systems through their operational life cycles. KSC's Corrosion Technology Laboratory is developing a smart, self-healing coating that can detect and repair corrosion at an early stage. This coating is being developed using microcapsules specifically designed to deliver the contents of their core when corrosion starts.

  5. Multicomponent Oxide Systems for Corrosion Protection.

    Science.gov (United States)

    1980-11-15

    and Si(OEt) 4 are somewhat lpss corrosive to aluminum than is SiCI 4 alone, although some pitting occurs for slow hydrolysis after coating by solutions...humidity (x) 86 A𔃻 determinants of corrosion resistance. The magnesium-silicon- aluminum alloy AA 6061 is generally considered to have good corrosion ... 6061 ), the corrosion resistance exceeded that of the chromate coatings. The feasibilityof the basic approach taken here has been validated. It

  6. Effect of silty sand with different sizes on corrosion behavior of 3Cr steel in CO2 aqueous environment

    Science.gov (United States)

    Liu, Wei; Lu, Songle; Zhang, Peng; Dou, Juanjuan; Zhao, Qinghe

    2016-08-01

    Corrosion behavior of 3Cr steel in CO2 aqueous environment containing silty sand was investigated by immersion test. The results show that CO2 corrosion rate and morphology of 3Cr steel were obviously affected by the size of silty sand. 5000 mesh silty sand mixed with corrosion products, forming compact Cr-rich corrosion scale and resulting in low corrosion rate and uniform corrosion. 1000 mesh silty sand mixed with corrosion products, forming porous corrosion scale without Cr enrichment and resulting in high corrosion rate and pitting corrosion. 5000 mesh silty sand enhanced Cr enrichment in corrosion scale, leading to low anodic current. However, 1000 mesh silty sand deteriorated Cr enrichment in corrosion scale, leading to high anodic current. Cathodic current was reduced by silty sand, but was not affected by two sizes of silty sand. Cr enrichment in corrosion scale of 3Cr steel was obviously affected by separation effect of silty sand.

  7. Corrosion Inhibition Property of Some 1, 3, 4- Thiadiazolines on Mild Steel in Acidic Medium

    Directory of Open Access Journals (Sweden)

    A. Shamitha Begum

    2010-01-01

    Full Text Available The present work deals with the corrosion behavior of mild steel in acidic medium. The inhibitive effect of substituted 1, 3, 4-Thiadiazol-2-amines on the corrosion of mild steel in 1 M H2SO4 has been studied by weight loss and electrochemical methods. The electrochemical parameters for mild steel in acidic solution with and without inhibitor were calculated. The effect of temperature on the corrosion rate, activation energy and free energy of adsorption were also calculated. The synergistic effect has been studied by weight loss and electrochemical methods. The electrochemical parameters for mild steel in acidic solution were also calculated.

  8. Stress corrosion cracking and hydrogen embrittlement of thick section high strength low alloy steel.

    OpenAIRE

    Needham, William Donald

    1986-01-01

    An experimental study was conducted to evaluate the corrosion performance of weldments of a high strength low alloy(HSLA) steel in a simulated seawater environment. This steel, designated HSLA80, was developed by the United States Navy for use in ship structural applications. Stress corrosion CRACKING(SCC) and hydrogen embrittlement(HEM) were investigated by conducting 42 Wedge-Opening load(WOL) tests as a function of stress intensity and corrosion potential and 33 Slow Strain Rate(SSR) tests...

  9. Investigation of corrosion of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

  10. Corrosion behavior of tempered dual-phase steel embedded in concrete

    Institute of Scientific and Technical Information of China (English)

    O(g)uzhan Kelestemur; Mustafa Aksoy; Servet Yddtz

    2009-01-01

    Dual-phase (DP) steels with different martensite contents were obtained by appropriate heat treatment of an SAE1010 structural carbon steel,which was cheap and widely used in the construction industry.The corrosion behavior of DP steels in con-crete was investigated under various tempering conditions.Intercritical annealing heat treatment was applied to the reinforcing steel to obtain DP steels with different contents of martensite.These DP steels were tempered at 200,300,and 400℃ for 45 min and then cooled to room temperature.Corrosion experiments were conducted in two stages.In the first stage,the corrosion potential of DP steels embedded in concrete was measured every day for a period of 30 d based on the ASTM C 876 standard.In the second stage,the anodic and cathodic polarization values of these steels were obtained and subsequently the corrosion currents were determined with the aid of cathodic polarization curves.It was observed that the amount of second phase had a definite effect on the corrosion behavior of the DP steel embedded in concrete.As a result of this study,it is found that the corrosion rate of the DP steel increases with an increase in the amount ofmartensite.

  11. Synergistic Effect on Corrosion Inhibition Efficiency of Ginger Affinale Extract in Controlling Corrosion of Mild Steel in Acid Medium

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, Ananth Kumar; Arumugam, Sankar [Kandaswami Kandar' s College, Namakkal (India); Mallaiya, Kumaravel; Subramaniam, Rameshkumar [PSG College of Technology Peelamedu, Coimbatore (India)

    2013-12-15

    The corrosion inhibition nature of Ginger affinale extract for the corrosion of mild steel in 0.5N H{sub 2}SO{sub 4} was investigated using weight loss, electrochemical impedance and potentiodynamic polarization methods. The results revealed that Ginger affinale extract acts as a good corrosion inhibitor in 0.5N H{sub 2}SO{sub 4} medium. The inhibition efficiency increased with an increase in inhibitor concentration. The inhibition could be attributed to the adsorption of the inhibitor on the steel surface.

  12. Growth and corrosion resistance of molybdate modified zinc phosphate conversion coatings on hot-dip galvanized steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The modified zinc phosphate conversion coatings(ZPC) were formed on hot-dip galvanized(HDG) steel when 1.0 g/L sodium molybdate were added in a traditional zinc phosphate solution. The growth performance and corrosion resistance of the modified ZPC were investigated by SEM, open circuit potential(OCP), mass gain, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) measurements and compared with those of the traditional ZPC. The results show that if sodium molybdate is added in a traditional zinc phosphate solution, the nucleation of zinc phosphate crystals is increased obviously; zinc phosphate crystals are changed from bulky acicular to fine flake and a more compact ZPC is obtained. Moreover, the mass gain and coverage of the modified ZPC are also boosted. The corrosion resistance of ZPI is increased with an increase in coverage, and thus the corrosion protection ability of the modified ZPC for HDG steel is more outstanding than that of the traditional ZPC.

  13. Evaluation of Corrosion Behavior of Galvanized Steel Treated with Conventional Conversion Coatings and a Chromate-Free Organic Inhibitor

    Directory of Open Access Journals (Sweden)

    Laura A. Hernandez-Alvarado

    2012-01-01

    Full Text Available Conventional weight loss tests and both DC and AC electrochemical techniques were used to study if an organic inhibitor containing an alkanolamine salt of a polycarboxylic acid can substitute toxic coatings as chromating and certain phosphating procedures in the protection of galvanized steel. The electrolyte used was a 0.5 M aerated NaCl solution. All tests gave concordant results, indicating that the chromate-free organic inhibitor does protect galvanized steel in this environment, even though the provided protection was less than that of the chromate conversion coating. It was observed that, after a moderate initial attack, the corrosion rate diminishes due to the appearance and growth of passivating corrosion products layers, mainly constituted by zinc hydroxychloride (Zn5(OH8CI2⋅H2O and two varieties of zinc hydroxide, among other crystalline compounds.

  14. Numerical modeling of stray current corrosion of ductile iron pipe induced by foreign cathodic protection system

    Science.gov (United States)

    Li, SeonYeob; Kim, Young-Geun

    2013-07-01

    Stray current corrosion phenomena of ductile iron pipe (DIP) located in the vicinity of cathodically protected steel pipe was assessed using the boundary element method. When all joints in DIP were electrically connected, the maximum corrosion rate was 0.005 mm/y. However, when the joints were isolated, the corrosion rate increased due to the jumping effect of stray current at isolated joints, which resulted in the increase of maximum corrosion rate to 0.87 mm/y at the isolated point. Moreover, the electrical bonding between the DIP and steel pipe could not act effectively but showed an adverse effect of collecting more cathodic protection (CP) currents into the DIP, which eventually jumped out into the soil and resulted in larger amount of stray current corrosion. Therefore it is desirable to apply control methods from the design and construction stage, which include the increase of anodebed and the pipe distance, electrical connection of DIP joints, installation of sacrificial anode at isolated joints, or the application of CP on DIP, etc.

  15. Galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718 and graphite-epoxy composite material: Corrosion occurrence and prevention

    Science.gov (United States)

    Danford, M. D.; Higgins, R. H.

    1983-01-01

    The effects of galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718, and graphite-epoxy composite material (G/E) in 3.5% NaCl were studied. Measurements of corrosion potentials, galvanic currents and corrosion rates of the bare metals using weight-loss methods served to establish the need for corrosion protection in cases where D6AC steel and 6061-T6 aluminum are galvanically coupled to G/E in salt water while Inconel 718 was shown to be compatible with G/E. Six tests were made to study corrosion protective methods for eliminating galvanic corrosion in the cases of D6AC steel and 6061-T6 aluminum coupled to G/E. These results indicate that, when the G/E is completely coated with paint or a paint/polyurethane resin combination, satisfactory protection of the D6AC steel is achieved with either a coat of zinc-rich primer or a primer/topcoat combination. Likewise, satisfactory corrosion protection of the aluminum is achieved by coating it with an epoxy coating system.

  16. Stainless steel corrosion scale formed in reclaimed water: Characteristics, model for scale growth and metal element release.

    Science.gov (United States)

    Cui, Yong; Liu, Shuming; Smith, Kate; Hu, Hongying; Tang, Fusheng; Li, Yuhong; Yu, Kanghua

    2016-10-01

    Stainless steels generally have extremely good corrosion resistance, but are still susceptible to pitting corrosion. As a result, corrosion scales can form on the surface of stainless steel after extended exposure to aggressive aqueous environments. Corrosion scales play an important role in affecting water quality. These research results showed that interior regions of stainless steel corrosion scales have a high percentage of chromium phases. We reveal the morphology, micro-structure and physicochemical characteristics of stainless steel corrosion scales. Stainless steel corrosion scale is identified as a podiform chromite deposit according to these characteristics, which is unlike deposit formed during iron corrosion. A conceptual model to explain the formation and growth of stainless steel corrosion scale is proposed based on its composition and structure. The scale growth process involves pitting corrosion on the stainless steel surface and the consecutive generation and homogeneous deposition of corrosion products, which is governed by a series of chemical and electrochemical reactions. This model shows the role of corrosion scales in the mechanism of iron and chromium release from pitting corroded stainless steel materials. The formation of corrosion scale is strongly related to water quality parameters. The presence of HClO results in higher ferric content inside the scales. Cl(-) and SO4(2-) ions in reclaimed water play an important role in corrosion pitting of stainless steel and promote the formation of scales.

  17. The Underground Corrosion of Selected Type 300 Stainless Steels After 34 Years

    Energy Technology Data Exchange (ETDEWEB)

    T. S. Yoder; M. K. Adler Flitton

    2009-03-01

    Recently, interest in long-term underground corrosion has greatly increased because of the ongoing need to dispose of nuclear waste. Additionally, the Nuclear Waste Policy Act of 1982 requires disposal of high-level nuclear waste in an underground repository. Current contaminant release and transport models use limited available short-term underground corrosion rates when considering container and waste form degradation. Consequently, the resulting models oversimplify the complex mechanisms of underground metal corrosion. The complexity of stainless steel corrosion mechanisms and the processes by which corrosion products migrate from their source are not well depicted by a corrosion rate based on general attack. The research presented here is the analysis of austenitic stainless steels after 33½ years of burial. In this research, the corrosion specimens were analyzed using applicable ASTM standards as well as microscopic and X-ray examination to determine the mechanisms of underground stainless steel corrosion. As presented, the differences in the corrosion mechanisms vary with the type of stainless steel and the treatment of the samples. The uniqueness of the long sampling time allows for further understanding of the actual stainless steel corrosion mechanisms, and when applied back into predictive models, will assist in reduction of the uncertainty in parameters for predicting long-term fate and transport.

  18. High temperature corrosion behavior of arc-sprayed aluminum coatings on steel

    Institute of Scientific and Technical Information of China (English)

    SUN Jian-bo; WANG Yong; DONG Li-xian

    2004-01-01

    Aluminum coatings were sprayed on the substrate of steel Q235 by arc spraying. The test samples of Q235, Al coatings and Al coatings with seal coat were placed in box type electric resistance furnace at 400, 500,600, 650 ℃ when their oxidation behaviors were studied. And their oxidation kinetics curves were protracted. Microstructure, microhardness, bond strength and distribution of section elements were investigated by optical microscope(OM), Vickers microhardness instrument, electric tensile test machine and EPMA. Al coatings and Al coatings with seal coat can enhance the oxidation-resistance of substrate under 500 ℃. The latter has the best corrosion resistance. The coatings can't protect the substrate against oxidation above 600 ℃. After a long time corrosion there is enriched oxygen element at interface.

  19. Apricot juice as green corrosion inhibitor of mild steel in phosphoric acid

    Directory of Open Access Journals (Sweden)

    Aprael S. Yaro

    2013-03-01

    Full Text Available The corrosion protection of mild steel in 1 M H3PO4 solution by apricot juice was studied at different temperatures by weight loss technique. Adsorption, activation and statistical studies were addressed in this work. Adsorption studies showed that inhibitor adsorbed on metal surface according to Langmuir isotherm. Average value of heat of adsorption was −14.93 kJ/mol indicates a spontaneous physical adsorption on metal surface. Activation parameters did not changed with addition of inhibitor indicates that there is no change in reaction mechanism. Analysis of variance (ANOVA was also applied. This analysis showed that the corrosion rate influenced by temperature, inhibitor concentration and combined interaction of them.

  20. Corrosion inhibitors for mild steel; stannous tin (SnII) in ordinary portland cement

    Energy Technology Data Exchange (ETDEWEB)

    Sagoe-Crentsil, K.K.; Glasser, F.P.; Yilmaz, V.T. (Univ. of Aberdeen (United Kingdom). Dept. of Chemistry)

    1994-01-01

    Salts containing divalent tin (SnII) are shown to give a measure of corrosion protection to mild steel embedded in cement paste. Results of linear polarization measurements are shown for samples cured at 40[degree] for up to 240 days in pastes containing initially 0-1628mM/l chloride: Sn[sup 2+], but not Sn[sup 4+], is an effective inhibitor at an initial concentration of 200mM/l. However tin solubility in pore fluid is very low: less than 0.01mM/l at 60d. It is speculated that tin stabilizes the passivating layers although no direct evidence for the incorporation of tin in corrosion product was found by analytical electron microscopy. Other theories of inhibition are discussed.

  1. Evaluation of proposed natural corrosion inhibitors for X-52 carbon steel in ethanol media

    Science.gov (United States)

    Oliveira, Rafael F.

    This work describes the testing performed for corrosion control actions for X-52 carbon steel in ethanol media by using inhibitors, the following compounds were included: linalyl formate, linalyl acetate, linalyl butyrate, citronellyl acetate and 1-pentylallyl acetate. The experiments were performed in an electrochemical 3 electrode system with an X-52 steel rotating cylinder electrode (RCE) with rotational speed adjusted to 130 RPM. The system was deaerated by bubbling nitrogen gas into the ethanol solution. The Electrochemical Impedance Spectroscopy (EIS) technique was used to characterize the metal/electrolyte interface. Experimental testing was performed in anhydrous ethanol solution with 5 mM or 10 mM of one inhibitor. Surface analyses for the corroded surfaces were obtained by scanning electron microscopy (SEM) and White light interferometry (WLI). The results suggest that linalyl formate promotes the highest corrosion inhibition efficiency at 10 mM, followed by citronellyl acetate and linalyl butyrate. At this concentration, 1-pentylallyl acetate and linalyl acetate have not promoted corrosion inhibition. At a concentration of 5 mM, linalyl formate, linalyl acetate and linalyl butyrate promoted high inhibition efficiencies during the first hours but none was able to promote a longer protection than one day, possibly due to chemical degradation, chemical reactions and/or reduced surface coverage. The linalyl formate is considered the best chemical for inhibition purposes, especially at the concentration of 10 mM.

  2. Effects of Mo Composites on the Corrosion Behaviors of Low Alloy Steel

    Institute of Scientific and Technical Information of China (English)

    LIANG Chenghao; GUO Jianwei; HU Xianqi

    2007-01-01

    By using electrochemical and weight loss methods, the effect of MoO42-on the corrosion behaviors of low alloy steel was investigated in the 55%LiBr+0.07 mol/L LiOH solution at high temperature.The results show that MoO42-, being an anodic inhibitor, would form a passive film rapidly and impede both anodic and cathodic reactions. Moreover, Na2MoO4 effectively prevents corrosion in 55%LiBr+0.07 mol/L LiOH solution when its concentration is higher than 200 mg/L. Some elements of alloy, such as chromium and nickel, may cause the widening of passive potential region and the decrease of passive density, which indicates that the corrosion resistance increases. AES analysis shows that molybdenum participates in forming a protection film. The synergistic effect between chromium and molybdenum induces Cr-steel to be in passive state in lower Na2MoO4 concentration.

  3. Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2011-06-15

    The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

  4. Interplay of microbiological corrosion and alloy microstructure in stress corrosion cracking of weldments of advanced stainless steels

    Indian Academy of Sciences (India)

    R K Singh Raman

    2003-06-01

    This paper presents an overview of the phenomenon of stress corrosion cracking (SCC) of duplex stainless steels and their weldments in marine environments and the potential role of microbial activity in inducing SCC susceptibility. As a precursor to the topic the paper also reviews the performance of the traditional corrosion-resistant alloys and their weldments and the necessity of using duplex stainless steels (DSS), in order to alleviate corrosion problems in marine environments. Given that the performance of weldments of such steels is often unsatisfactory, this review also assesses the research needs in this area. In this context the paper also discusses the recent reports on the role of microorganisms in inducing hydrogen embrittlements and corrosion fatigue.

  5. Stress-Corrosion Cracking of Metallic Materials. Part III. Hydrogen Entry and Embrittlement in Steel

    Science.gov (United States)

    1975-04-01

    Strength Steels," Stress Corrosion Cracking in High-Strength Steels and in Titanium and Altuninum Alloys, Naval Rasearch Laboratory, Washington, D.C...to pickling solutions. In all of these examples, the sulfide, cyanide, etc., caused a hydrogen-related problem that would not have existed in their...desorption reaction. In studying the pickling of low-carbon steel in various strong acids, Hudson’ 4 measured the corrosion rate and amount of hydr-ogen

  6. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Science.gov (United States)

    Abudaia, F. B.; Khalil, E. O.; Esehiri, A. F.; Daw, K. E.

    2015-03-01

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe2C5. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  7. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abudaia, F. B., E-mail: fabudaia@yahoo.com; Khalil, E. O., E-mail: ekhalil9@yahoo.com; Esehiri, A. F., E-mail: Hope-eseheri@hotmail.co.uk; Daw, K. E., E-mail: Khawladaw@yahoo.com [University of Tripoli Department of Materials and Metallurgical Eng, Tripoli-Libya P.O.Box13589 (Libya)

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  8. Corrosion Inhibition of Mild Steel in Seawater using Jatropha Stem

    Directory of Open Access Journals (Sweden)

    Olawale Olamide

    2016-10-01

    Full Text Available The present work investigate the inhibition of Jatropha Stem Extract (JSE in sea water using mild steel coupons of dimension 5 × 5 × 0.5 cm. The cupons were immersed in test solutions of sea water and varied concentrations of extracts of 0.1g/l to 0.9g/l was used. The functional groups of the compounds was analyzed using an FTIR. The results showed that as the concentration of the extract increases, there was a reduction in the corrosion rates. Furthermore, as the extract concentrations increased from 0.1g/l to 0.4g/l at 48hrs exposure time, the weight loss decreased by 14.3% in the medium. However, the Jatropha Stem Extract was absorbed on the substrate surface to inhibit corrosion, the morphology of phases formed from the scanning Electron Microscopy examination confirmed this trend. Hence, JSE is a good and safe inhibitor in sea water solution. The FT-IR results also indicates the presence of active corrosion inhibitor present in the Jatropha Stem.

  9. Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

    Science.gov (United States)

    Ai, Zhiyong; Jiang, Jinyang; Sun, Wei; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

    2016-12-01

    The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

  10. Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

    Institute of Scientific and Technical Information of China (English)

    Da-peng Li; Lei Zhang; Jian-wei Yang; Min-xu Lu; Jin-hui Ding; Ming-liang Liu

    2014-01-01

    The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS+ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further in-crease in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.

  11. Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

    Science.gov (United States)

    Li, Da-peng; Zhang, Lei; Yang, Jian-wei; Lu, Min-xu; Ding, Jin-hui; Liu, Ming-liang

    2014-04-01

    The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the corrosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is decreased due to constant adsorption and separation of more FeS sediment or more FeHS+ ions on the surface of the steel. Meanwhile, the double-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general corrosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.

  12. Characterization of Corrosion Product Layers from CO2 Corrosion of 13Cr Stainless Steel in Simulated Oilfield Solution

    Science.gov (United States)

    Yin, Z. F.; Wang, X. Z.; Liu, L.; Wu, J. Q.; Zhang, Y. Q.

    2011-10-01

    The influence of temperature and flow rate on the characterization and mechanisms of corrosion product layers from CO2 corrosion of 13Cr stainless steel was carried out in simulated oilfield solution. Cyclic potentiodynamic polarization method as well as weight loss tests in autoclave were utilized to investigate pitting corrosion behavior at various temperatures. Weight loss tests were performed at 100 and 160 °C under dynamic and static flow conditions. At the same time, the significant pitting parameters such as E corr, E pit, E pp, ∆ E, and I pass in cyclic polarization curves at various temperatures were analyzed and compared for revealing the pitting behavior of 13Cr stainless steel. The surface measurement techniques such as SEM, XRD, and XPS were used to detect the corrosion product layers. The results showed that both temperature and flow rate had significant effects on characterization of corrosion product layers or passive films formed on 13Cr stainless steel in CO2 corrosion system. At high temperature, lots of pits were formed at the localized corrosion areas of metal surfaces. Corrosion rates under the condition of 5 m/s were higher than those under the static condition regardless of the test temperatures.

  13. Influences of Temperature and pH Value on the Corrosion Behaviors of X80 Pipeline Steel in Carbonate/Bicarbonate Buffer Solution

    Institute of Scientific and Technical Information of China (English)

    LI,Jin-Bo; ZUO,Jian-E

    2008-01-01

    The joint effect of temperature and pH value on the corrosion behavior of X80 steel in carbonate/bicarbonate buffer solution was detected by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and Mott-Schottky analysis. The results show that an unstable corrosion film will be formed on the X80 steel surface in low pH value solutions, and a better protective corrosion film can be formed on the X80 steel surface in high pH value solutions. On the whole, the corrosion film resistance and transfer resistance increase with the increment of pH value, and decrease with increase of solution temperature, which indicates that the protective effect of the corrosion film on X80 steel is enhanced with increasing pH value and decreasing the solution temperature. The corrosion film formed on X80 steel surface in carbonate/bicarbonate buffer solution has an n-type semi-conductive character, and the donor density decreases with increasing the pH value, and increases with increasing the solution temperature. The flat-band potential and pH value have a linear relationship with a positive slope.

  14. Short-term benefits of Cathodic Protection of steel in concrete

    NARCIS (Netherlands)

    Pacheco, J.; Polder, R.B.; Fraaij, A.L.A.; Mol, J.M.C.

    2012-01-01

    Cathodic Protection (CP) of steel in concrete has been used over the past decades in order to increase the remaining service life of concrete infrastructure. CP involves the application of an electrical current to the corroding reinforcing bars, thus stopping and preventing further corrosion. The ap

  15. Inhibition of Mild Steel Corrosion in Acidic Medium by Aqueous Extract of Tridax procumbens L.

    OpenAIRE

    Ilayaraja, G.; Sasieekhumar, A. R.; Dhanakodi, P.

    2011-01-01

    The inhibition efficiency (IE) of an aqueous extract of Tridax procumbens L. in controlling corrosion of mild steel has been investigated by weight loss method in the absence and presence of corrosion inhibitor at different time interval at room temperature. The result showed that the corrosion inhibition efficiency of these compounds was found to vary with different time interval and different acid concentration. Also, it was found that the corrosion inhibition behavior of Tridax procumbens ...

  16. The use of Euphorbia falcata extract as eco-friendly corrosion inhibitor of carbon steel in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    El Bribri, A. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Tabyaoui, M., E-mail: hamidtabyaoui@yahoo.fr [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Laboratoire des Matériaux, Nanoparticules et Environnement, Université Mohamed V Agdal, Faculté des Sciences, 4 Av. Ibn Battouta, B.P. 1014 RP, M-10000 Rabat (Morocco); Tabyaoui, B. [Laboratoire de Chimie Organique, Bioorganique et Environnement, Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); El Attari, H.; Bentiss, F. [Laboratoire de Catalyse et de Corrosion des Matériaux (LCCM), Faculté des Sciences, Université Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2013-08-15

    Euphorbia falcata L. extract (EFE) was investigated as eco-friendly corrosion inhibitor of carbon steel in 1 M HCl using gravimetric, ac impedance, polarization and scanning electron microscopy (SEM) techniques. The experimental results show that EFE is good corrosion inhibitor and the protection efficiency is increased with the EEF concentration. The results obtained from weight loss and ac impedance studies were in reasonable agreement. Impedance experimental data revealed a frequency distribution of the capacitance, simulated as constant phase element. Polarization curves indicated that EFE is a mixed inhibitor. The corrosion inhibition was assumed to occur via adsorption of EFE molecules on the metal surface. The adsorption of the E. falcata extract was well described by the Langmuir adsorption isotherm. The calculated ΔG{sub ads}{sup o} value showed that the corrosion inhibition of the carbon steel in 1 M HCl is mainly controlled by a physisorption process. - Graphical abstract: Display Omitted - Highlights: • EFE is a good eco-friendly inhibitor for the corrosion of carbon steel in 1 M HCl. • EFE acts as mixed-type inhibitor in 1 M HCl medium. • Weight loss, ac impedance and polarization methods are in reasonable agreement. • The adsorption of EFE is well described by the Langmuir adsorption isotherm.

  17. Characterization of the corrosion products formed on mild steel in acidic medium with N-octadecylpyridinium bromide as corrosion inhibitor

    Energy Technology Data Exchange (ETDEWEB)

    Nava, N., E-mail: tnava@imp.mx; Likhanova, N. V. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Olivares-Xometl, O. [Benemerita Universidad Autonoma de Puebla, Facultad de Ingenieria Quimica (Mexico); Flores, E. A. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Lijanova, I. V. [CIITEC, Instituto Politecnico Nacional (Mexico)

    2011-11-15

    The characterization of the corrosion products formed on mild steel SAE 1018 after 2 months exposure in aqueous sulfuric acid with and without corrosion inhibitor N-octadecylpyridinium bromide has been carried out by means of transmission {sup 57}Fe Moessbauer spectroscopy and X-ray powder diffraction (XRD). The major constituent of the rust formed in this environment without corrosion inhibitor is goethite ({alpha}-FeOOH). The samples with N-octadecylpyridinium bromide contain rozenite and large amounts of melanterite in the corrosion layers.

  18. Sour and sweet corrosion of carbon steel : general or pitting or localized or all of the above?

    Energy Technology Data Exchange (ETDEWEB)

    Papavinasam, S.; Doiron, A.; Li, J.; Park, D.Y.; Liu, P. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

    2009-07-01

    Carbon steel is used for 80 per cent of all refinery components in refineries, petrochemical plants and oil and gas pipelines. This paper described a model designed to predict internal pitting corrosion of carbon steel in sour and sweet environments. The effects of temperature and partial pressure of carbon dioxide (CO{sub 2}) were investigated experimentally using scanning electron microscopy (SEM) and laser profilometer analyses. Eight carbon steel coupons were placed in a high temperature high pressure rotating cage system. An autoclave was charged with CO{sub 2} and methane. Coupons were then examined using SEM and energy dispersive spectroscopy (EDS). Pit depth and density were evaluated. The obtained data were then filtered using a Gaussian filter to minimize scattering. The study showed that mass loss increased almost linearly as a function of CO{sub 2} partial pressure. An analysis of the surface layers indicated that a compact layer did not form to protect the surface from corrosion. Classical pitting corrosion processes were discussed, and the characteristics of carbon steel corrosion were outlined. 23 refs., 2 tabs., 12 figs.

  19. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    Science.gov (United States)

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined.

  20. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    Science.gov (United States)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  1. Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Guo-xian; LI Jian-ping; HAO Shi-ming; L(U) Xiang-hong; LI He-lin

    2005-01-01

    Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-fieldenvironment. The influence of Ca2+ and Mg2+ on the corrosion rate and morphologies of corrosion product layerwas determined by scanning electron microscope and measuring mass loss. Potentiodynamic polarization and im-pedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosionproduct layer and corrosion dynamic process. The results show that with Ca2+ and Mg2+ in electrolyte, the mor-phologies and microstructures of corrosion product layer changed obviously, thus affecting the corrosion process.

  2. Corrosion Behavior of Low-Alloy Pipeline Steel Exposed to H2S/CO2-Saturated Saline Solution

    Science.gov (United States)

    Liu, Zhenguang; Gao, Xiuhua; Du, Linxiu; Li, Jianping; Li, Ping; Bai, Xiaolei; Misra, R. D. K.

    2017-02-01

    Immersion experiments were carried out to study H2S/CO2 corrosion behavior of low-alloy pipeline steel in terms of microstructure, corrosion kinetics, corrosion phases, microscopic surface morphology, cross-sectional morphology and elemental distribution. The experimental results indicated that the microstructure of designed steel was tempered martensite. The corrosion rate followed exponential behavior. H2S corrosion dominated the corrosion process, and the corrosion products were mackinawite, greigite and troilite. The corrosion products changed from mackinawite/greigite to mackinawite/troilite, and mackinawite dominated the corrosion phases. The corrosion products became more compact with immersion time, which led to decrease in corrosion rate. The chromium and molybdenum content in the corrosion product was higher than that in the steel substrate.

  3. Contribution to the Study of Effects of Surface State of Welded Joints in Stainless Steel Upon Resistance Towards Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    Juraga, I.

    2007-01-01

    Full Text Available Successful corrosion resistance of stainless steels is based on their natural ability of passivation, i.e. formation of film of chromium oxides that prevents corrosion in many environments. Any nonuniformity of surface layers may be initial spot for corrosion processes and damages. In this contribution, beside real corrosion damages occurred in practice, results of testing of pitting corrosion resistance of weld beads made applying TIG process on AISI 316L steel grade are presented. SEM and EDX testing, as well as electrochemical corrosion testing confirmed adverse effects of heat tints zones upon corrosion resistance of stainless steels.

  4. Probability density fittings of corrosion test-data: Implications on C6H15NO3 effectiveness on concrete steel-rebar corrosion

    Indian Academy of Sciences (India)

    Joshua Olusegun Okeniyi; Idemudia Joshua Ambrose; Stanley Okechukwu Okpala; Oluwafemi Michael Omoniyi; Isaac Oluwaseun Oladele; Cleophas Akintoye Loto; Patricia Abimbola Idowu Popoola

    2014-06-01

    In this study, corrosion test-data of steel-rebar in concrete were subjected to the fittings of the Normal, Gumbel and the Weibull probability distribution functions. This was done to investigate the suitability of the results of the fitted test-data, by these distributions, for modelling the effectiveness of C6H15NO3, triethanolamine (TEA), admixtures on the corrosion of steel-rebar in concrete in NaCl and in H2SO4 test-media. For this, six different concentrations of TEA were admixed in replicates of steel-reinforced concrete samples which were immersed in the saline/marine and the microbial/industrial simulating test-environments for seventy-five days. From these, distribution fittings of the non-destructive electrochemical measurements were subjected to the Kolmogorov–Smirnov goodness-of-fit statistics and to the analyses of variance modelling for studying test-data compatibility to the fittings and testing significance. Although all fittings of test-data followed similar trends of significant testing, the fittings of the corrosion rate test data followed the Weibull more than the Normal and the Gumbel distribution fittings, thus supporting use of the Weibull fittings for modelling effectiveness. The effectiveness models on rebar corrosion, based on these, identified 0.083% TEA with optimal inhibition efficiency, $\\eta =$ 72.17 ± 10.68%, in NaCl medium while 0.667% TEA was the only admixture with positive effectiveness, $\\eta =$ 56.45±15.85%, in H2SO4 medium. These results bear implications on the concentrations of TEA for effective corrosion protection of concrete steel-rebar in saline/marine and in industrial/microbial environments.

  5. Herbs as new type of green inhibitors for acidic corrosion of steel

    Energy Technology Data Exchange (ETDEWEB)

    Khamis, E. [Faculty of Science, Chemistry Department, Alexandria University, P.O. Box 426 Ibrahimia Alexandria 21321 (Egypt); AlAndis, N. [College of Science, Chemistry Department, King Saud University (Saudi Arabia)

    2002-09-01

    Corrosion inhibition of steel in sulphuric acid by six different herb plants has been studied using a.c and d.c electrochemical techniques. The environmentally friendly investigated compounds are namely: thyme, coriander, hibiscus, anis, black cumin and Garden cress. Electrochemical impedance spectroscopy has been successfully used to evaluate the performance of these compounds. The ac measurements showed that the dissolution process is activation controlled. Bode and theta diagrams show only one time constant ({tau}). Potentiodynamic polarization curves indicate that the studied compounds are mixed-type inhibitors. The order of increasing inhibition efficiency was correlated with the change of the constituent active materials of the compounds. Thyme, which contains the powerful antiseptic thymol as the active ingredient, offers excellent protection for steel surface. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  6. Effect of Caffeine-Zn2+ System in Preventing Corrosion of Carbon Steel in Well Water

    Directory of Open Access Journals (Sweden)

    K. Rajam

    2013-01-01

    Full Text Available The inhibition efficiency (IE of caffeine in controlling corrosion of carbon steel in well water in the absence and presence of Zn2+ has been evaluated by mass loss method. The formulation, consisting of 200 ppm of caffeine and 50 ppm Zn2+, offers 82% inhibition efficiency to carbon steel immersed in well water. Addition of malic acid increases inhibition efficiency of the caffeine-Zn2+ system. The inhibition efficiency of caffeine-Zn2+ and caffeine-Zn2+-malic acid system decreases with the increase in immersion period and increases with the increase in pH from 3 to 11. AC impedance spectra, SEM micrographs, and AFM studies reveal the formation of protective film on the metal surface. The film is found to be UV fluorescent.

  7. Mechanism of Pitting Corrosion Protection of Metals and Alloys

    OpenAIRE

    Vladimir Alexandrovich Grachev; Andrei Evgenievich Rozen; Gennadii Vasilievich Kozlov; Andrei Andreievich Rozen

    2016-01-01

    In this article authors set out a principle of pitting corrosion protection, suggested a new class of multilayer materials with high corrosion resistance. They substantiated the choice of the layers for the multilayer material designed for exploitation in oxidizing and non-oxidizing environment. The sphere of application of the multilayer materials was defined.

  8. Electrochemical and analytical characterization of three corrosion inhibitors of steel in simulated concrete pore solutions

    Science.gov (United States)

    Shi, Jin-Jie; Sun, Wei

    2012-01-01

    Corrosion inhibitors for steel, such as sodium phosphate (Na3PO4), sodium nitrite (NaNO2), and benzotriazole (BTA), in simulated concrete pore solutions (saturated Ca(OH)2) were investigated. Corrosion behaviors of steel in different solutions were studied by means of corrosion potential ( E corr), linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP). A field emission scanning electron microscope (FESEM) equipped with energy dispersive X-ray analysis (EDXA) was used for observing the microstructures and morphology of corrosion products of steel. The results indicate that, compared with the commonly used nitrite-based inhibitors, Na3PO4 is not a good inhibitor, while BTA may be a potentially effective inhibitor to prevent steel from corrosion in simulated concrete pore solutions.

  9. Galvanic corrosion between dental precious alloys and magnetic stainless steels used for dental magnetic attachments.

    Science.gov (United States)

    Takahashi, Noriko; Takada, Yukyo; Okuno, Osamu

    2008-03-01

    In this study, we examined the corrosion behavior of dental precious alloys and magnetic stainless steels, namely SUS 444, SUS XM27, and SUS 447J1, used for dental magnetic attachments. Their galvanic corrosion behavior was evaluated from the viewpoint of corrosion potentials when they were in contact with each other. Rest potentials of the precious alloys were constantly higher than those of magnetic stainless steels. Since most gold alloys raised the corrosion potential more significantly than silver alloys did, silver alloys seemed to be better suited than gold alloys for combination with magnetic stainless steels. However, all corrosion potential values were sufficiently lower than the breakdown potentials of the stainless steels and existed within their passive regions. Based on the findings of this study, SUS XM27 and SUS 447J1--which exhibited higher breakdown potentials than SUS 444--emerged as the preferred choices for combination with gold alloys.

  10. Corrosion fatigue behaviour of 317LN austenitic stainless steel in phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es

    2009-10-15

    The corrosion fatigue crack-growth behaviour of AISI 317LN stainless steel was evaluated in air and in 85% phosphoric acid at 20 deg. C. Austenitic stainless steels with high molybdenum content have high corrosion resistance and good mechanical properties. However, this increase in the molybdenum content and other elements such as nitrogen can also modify the microstructure. This leads to a modification of its mechanical properties. The corrosion fatigue crack-growth rate was higher in phosphoric acid immersion than in air. Austenitic stainless steels with a fully austenitic microstructure were more ductile, tough, and behave better against corrosion fatigue. The higher resistance to corrosion fatigue was directly associated to its higher resistance to corrosion.

  11. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Duffó, G.S. [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Farina, S.B., E-mail: farina@cnea.gov.ar [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Schulz, F.M. [Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2013-07-15

    Highlights: • There are no works related to the corrosion of drums containing radioactive waste. • Chloride induces high corrosion rate and after 1 year it drops abruptly. • Decrease in the corrosion rate is due to the lack of water to sustain the process. • Cementated ion-exchange resins do not pose risks of corrosion of the steel drums. -- Abstract: Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums.

  12. Corrosion Inhibition Effect of Carbon Steel in Sea Water by L-Arginine-Zn2+ System

    Directory of Open Access Journals (Sweden)

    S. Gowri

    2014-01-01

    Full Text Available The inhibition efficiency of L-Arginine-Zn2+ system in controlling corrosion of carbon steel in sea water has been evaluated by the weight-loss method. The formulation consisting of 250 ppm of L-Arginine and 25 ppm of Zn2+ has 91% IE. A synergistic effect exists between L-Arginine and Zn2+. Polarization study reveals that the L-Arginine-Zn2+ system functions as an anodic inhibitor and the formulation controls the anodic reaction predominantly. AC impedance spectra reveal that protective film is formed on the metal surface. Cyclic voltammetry study reveals that the protective film is more compact and stable even in a 3.5% NaCl environment. The nature of the protective film on a metal surface has been analyzed by FTIR, SEM, and AFM analysis.

  13. Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

    Institute of Scientific and Technical Information of China (English)

    张通和; 吴瑜光; 刘安东; 张旭; 王晓妍

    2003-01-01

    The corrosion and pitting corrosion resistance of C+ Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2 Ti, TiC, Fe2C and Fe3 C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6 × 1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55mV to 160mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

  14. Inhibitive Performance of Benzotriazole for Steel Corrosion Studied by Electrochemical and AFM Characterization

    Science.gov (United States)

    Feng, Yuanchao; Cheng, Y. Frank

    2015-12-01

    In this work, the inhibiting effect of benzotriazole (BTA) on corrosion of X65 pipeline steel in bicarbonate solution was investigated by electrochemical measurements, including open-circuit potential, potentiodynamic polarization curves and electrochemical impedance spectroscopy, and atomic force microscopy characterization. It is found that BTA is effective to inhibit the steel corrosion, and the inhibiting efficiency is increased by the increasing inhibitor concentration. The BTA is an anodic inhibitor, which shifts the corrosion potential of the steel less negatively and decreases the anodic current density at individual potential. A layer of inhibitor film is formed on the steel surface to reduce the corrosion rate of the steel. The formed film is quite smooth, with a roughness at the nano-meter scale.

  15. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    Tuan; Anh; Nguyen; Recep; AVCI

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCl and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mortar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hydrates at the steel-mortar interfacial region, but partially displaced chloride ions. Chloride and the admixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the polarization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  16. The Effect of Steel Corrosion on Bond Strength in Concrete Structures

    Institute of Scientific and Technical Information of China (English)

    FANG Cong-qi; KOU Xin-jian

    2005-01-01

    The effect of steel corrosion on the behavior of bond between steel and the surrounding concrete was in vestigated. Pullout tests were carried out to demonstrate bond stress-slip response for reinforcing steel bars of a series of corrosion level. Specimens either confined or unconfined were investigated for evaluation of the effect of confinement on bond strength and failure mode. Also, the tests were analyzed using nonlinear finite element analysis. It was shown that for both confined and unconfined steel bars, bond strength generally decreases as the corrosion level increases when corrosion level is relatively high. Confinement was demonstrated to provide excellent means to conteract bond loss for corroded reinforcing steel bars. It was shown that unconfined specimens generally split at a small slip with a large crack width and result in splitting failure while confined specimens contribute to a small crack width and generally cause a pullout failure. The analysis results agree reasonably well with the experiments.

  17. Possibility of improvement of potentiodynamic method for monitoring corrosion rate of steel reinforcement in concrete

    Indian Academy of Sciences (India)

    V Živica

    2001-10-01

    Quantitative data on corroding steel reinforcement in reinforced concrete structures are undoubtedly very useful for evaluation of their service life and timely repairs. The method of electrode potential measurement is a convenient and simple test for this purpose, but it provides no quantitative data on corrosion rate and only information regarding active or passive state of steel reinforcement can be obtained. We show here the possibility of obtaining quantitative data on degree of corrosion of steel reinforcement by a potentiodynamic method. The developed method is based on experimentally estimated mathematical relation between the results of potentiodynamic method and degree of corrosion of steel reinforcement. It is possible to calculate the degree of corrosion of steel reinforcement using this mathematical relation and the measured values of current density by the potentiodynamic method.

  18. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil [School of Applied Physic, Faculty Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor (Malaysia)

    2014-09-03

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  19. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    SHI XianMing; YANG ZhengXian; Tuan Anh Nguyen; SUO ZhiYong; Recep AVCI; SONG ShiZhe

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCI and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mor-tar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hy-drates at the steel-mortar interracial region, but partially displaced chloride ions. Chloride and the ad-mixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the po-larization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  20. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Science.gov (United States)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil

    2014-09-01

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  1. Brillouin corrosion expansion sensors for steel reinforced concrete structures using a fiber optic coil winding method.

    Science.gov (United States)

    Zhao, Xuefeng; Gong, Peng; Qiao, Guofu; Lu, Jie; Lv, Xingjun; Ou, Jinping

    2011-01-01

    In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

  2. Stress corrosion cracking of stainless steels in NaCl solutions

    Science.gov (United States)

    Speidel, Markus O.

    1981-05-01

    The metallurgical influences on the stress corrosion resistance of many commercial stainless steels have been studied using the fracture mechanics approach. The straight-chromium ferritic stainless steels, two-phase ferritic-austenitic stainless steels and high-nickel solid solutions (like alloys 800 and 600) investigated are all fully resistant to stress corrosion cracking at stress intensity (K1) levels ≤ MN • m-3/2 in 22 pct NaCl solutions at 105 °C. Martensitic stainless steels, austenitic stainless steels and precipitation hardened superalloys, all with about 18 pct chromium, may be highly susceptible to stress corrosion cracking, depending on heat treatment and other alloying elements. Molybdenum additions improve the stress corrosion cracking resistance of austenitic stainless steels significantly. The fracture mechanics approach to stress corrosion testing of stainless steels yields results which are consistent with both the service experience and the results from testing with smooth specimens. In particular, the well known “Copson curve” is reproduced by plotting the stress corrosion threshold stress intensity (ATISCC) vs the nickel content of stainless steels with about 18 pct chromium.

  3. Corrosion Protection for Space and Beyond

    Science.gov (United States)

    Calle, Luz Marina

    2007-01-01

    Florida is home to NASA's Launch Operations Center. Since its establishment in July 1962, the spaceport has served as the departure gate for every American manned mission and hundreds of advanced scientific spacecraft under the Launch Services Program. The center was renamed the John F. Kennedy Space Center in late 1963 to honor the president who put America on the path to the moon. Today, NASA is on the edge of a bold new chaIlenge: the ConsteIlation Program. ConsteIlation is a NASA program to create a new generation of spacecraft for human spaceflight, consisting primarily of the Ares I and Ares V launch vehicles, the Orion crew capsule, the Earth Departure stage and the Lunar access module. These spacecraft will be capable of performing a variety of missions, from Space Station resupply to lunar landings. The ambitious new endeavor caIls for NASA to return human explorers to the moon and then venture even farther, to Mars and beyond. As the nation's premier spaceport, Kennedy Space Center (KSC) will playa critical role in this new chapter in exploration, particularly in the conversion of the launch facilities to accommodate the new launch vehicles. To prepare for this endeavor, the launch site and facilities for the next generation of crew and cargo vehicles must be redesigned, assembled and tested. One critical factor that is being carefuIly considered during the renovation is protecting the new facilities and structures from corrosion and deterioration.

  4. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  5. Corrosion of bare and galvanized steel in gypsum

    Directory of Open Access Journals (Sweden)

    Gómez, Mercedes

    1988-12-01

    Full Text Available Gypsum is a relatively low-cost building material much abounding in our country. When it is put in contact with steel, it may produce high corrosion rates due to its pH value (close to 7. This work reports the results obtained in studying the corrosion rates of bare and galvanized steel in contact with gypsum and plaster, as well as the influence curing thermal treatment applied to gypsum, enviromental relative humidity and addition of compounds with different natures and purposes may have in such process. In-situ observations, as well as the measurement of the Polarization Resistance and the weight loss have been used as measurement technics. From the results obtained it has been possible to deduce that galvanized steel has better behaviour in dry enviroments than bare steel in the same conditions and moist atmosphere induces proportionally more corrosion in galvanized steel than in bare one. Additions to gypsum do not modified these conclusions, though it may be pointed out that addition of nitrites or lime improves the behaviour of bare steel, while galvanized behaviour is not modified. The addition of lime is not recommended because phenomena of dilated along time expansion may take place.

    El yeso es un material de construcción de relativo bajo coste y que, además, es muy abundante en nuestro país. Debido a su pH cercano a la neutralidad, cuando entra en contacto con el acero, este puede corroerse a elevadas velocidades. En esta comunicación se presentan los resultados de un estudio sobre la velocidad de corrosión del acero desnudo y galvanizado en contacto con yeso y escayola y la influencia que tienen: el tratamiento térmico del curado del yeso, la humedad relativa ambiental y la adición de aditivos de diversa naturaleza y finalidad. Como técnicas de medida se han utilizado la medida de la Resistencia de Polarización y de la pérdida de peso, así como observaciones visuales. De los resultados se puede deducir que en

  6. Biobased polymers for corrosion protection of metals

    Science.gov (United States)

    Anticorrosive biobased polymers were developed in our lab. We isolated an exopolysaccharide produced by a microbe that, when coated on metal substrates, exhibited unique corrosion inhibition. Corrosion is a worldwide problem and impacts the economy, jeopardizes human health and safety, and impedes t...

  7. Inhibition of Mild Steel Corrosion in Acidic Medium by Aqueous Extract of Tridax procumbens L.

    Directory of Open Access Journals (Sweden)

    G. Ilayaraja

    2011-01-01

    Full Text Available The inhibition efficiency (IE of an aqueous extract of Tridax procumbens L. in controlling corrosion of mild steel has been investigated by weight loss method in the absence and presence of corrosion inhibitor at different time interval at room temperature. The result showed that the corrosion inhibition efficiency of these compounds was found to vary with different time interval and different acid concentration. Also, it was found that the corrosion inhibition behavior of Tridax procumbens L. is greater in sulphuric acid than hydrochloric acid medium. So Tridax procumbens L. can be used as a good inhibitor for preventing mild steel material.

  8. Effect of Rare Earths on Corrosion Resisting Properties of Carbon-Manganese Clean Steels

    Institute of Scientific and Technical Information of China (English)

    郭锋; 林勤; 孙学义

    2004-01-01

    Electrochemistry experiments were made on carbon-manganese clean steel with rare earths Ce and La respectively to observe corrosion parameters such as corrosion current icorr, and characteristic potential of pitting Eb. The results indicate that the rare earths have effect on corrosion resisting properties of carbon-manganese clean steel, and the optimum contents of La is about 0.011% (mass fraction) and Ce about 0.014% (mass fraction) respectively. The change of corrosion resistance is related to the action of rare earths on microstructure and effect on surface state of samples in the process of polarization.

  9. Pitting Corrosion of 13Cr Steel in Oxygen-free Completion Fluids of Organic Salt

    Institute of Scientific and Technical Information of China (English)

    Lining XU; Yao MENG; Yunguang SHI; Yan LIU

    2013-01-01

    Corrosion behavior of 13Cr steel in oxygen-free completion fluids of the organic salt at 180 ℃ was studied.Cross-sectional morphologies of the corrosion products were observed by scanning electron microscopy.Energy dispersive spectrum (EDS) was used to study the element distribution of the corrosion product inside and outside the pits.The results show that the organic salt causes severe pitting corrosion of 13Cr steel.The width and depth of the pits increase simultaneously when the test duration prolongs,and potassium enriches inside the pits.

  10. Study of Plant Cordia Dichotoma as Green Corrosion Inhibitor for Mild Steel in Different Acid Media

    Directory of Open Access Journals (Sweden)

    R. Khandelwal

    2011-01-01

    Full Text Available The corrosion inhibition of mild steel using extracts of Cordia dichotoma in different acid media was investigated by mass loss and thermometric methods. The experiments were carried out at 299±0.2 K in presence of different concentrations of dry fruit, leaves and stem extracts of Cordia dichotoma. The results reveal that the alcoholic extracts of Cordia dichotoma is a better corrosion inhibitor than that of toxic chemicals. The fruit extract is more potent than leaves and stem extracts to inhibit the corrosion rate. The study seeks to investigate the possibility of using extracts of Cordia dichotoma as a green corrosion inhibitor for mild steel.

  11. Corrosion and protection in reinforced concrete: pulse cathodic protection: an improved cost-effective alternative

    NARCIS (Netherlands)

    Koleva, D.A.

    2007-01-01

    Corrosion and protection in reinforced concrete. Pulse cathodic protection: an improved cost-effective alternative. The aim of the research project was to study the possibilities for establishing a new or improved electrochemical method for corrosion prevention/protection for reinforced concrete. Th

  12. Cathodic corrosion protection in jacket tube steel pipes. Practical experience after five years of operation, a summary; Kathodischer Korrosionsschutz von Stahlrohrleitungen in Mantelrohren. Praxishinweise nach 5 Jahren - eine Zusammenfassung

    Energy Technology Data Exchange (ETDEWEB)

    Lemkemeyer, Marc [RWE Westfalen-Weser-Ems Netz-service GmbH, Dortmund (Germany)

    2011-07-01

    In november 2006, the completely revised AfK recommendation No. 1 came into force. It was the first of its kind to contain concrete calculation methods for calculating the effects of cathodic corrosion protection in jacket tubes. In the five years that followed, a large number of jacket tubes was investigated by this method. It was found that some input parameters that are only estimated still require further specification. Further, some further calculation algorithms have been defined. Some of the specifications are described in more detail in this article.

  13. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    Science.gov (United States)

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel.

  14. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Espejel, A. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, CICATA-Unidad Altamira-Tamaulipas, km 14.5, Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamps (Mexico); Cabrera-Sierra, R. [Instituto Politecnico Nacional, Departamento de Ingenieria Quimica Industrial, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Rodriguez-Meneses, C. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Arce-Estrada, E.M., E-mail: earce@ipn.m [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico)

    2010-07-15

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  15. Inhibition of the corrosion of steel in 1 M HCl by eugenol derivatives

    Science.gov (United States)

    Chaieb, E.; Bouyanzer, A.; Hammouti, B.; Benkaddour, M.

    2005-06-01

    The effect of eugenol (Eug) and its derivative acetyleugenol (AcEug) extracted from the nail of giroflier on the corrosion of steel in molar hydrochloric acid has been studied using weight loss measurements, electrochemical polarisation and EIS methods. The naturally substances reduce the corrosion rate. The inhibition efficiency was found to increase with acetyleugenol content to attain 91% at 0.1737 g/l. Eugenol compounds act as mixed type inhibitors. The effect of temperature on the corrosion behaviour of steel indicates that inhibition efficiency of the natural substance increases with the rise of temperature. The adsorption of natural product on the steel is found to follow the Langmuir adsorption isotherm.

  16. Corrosion and Runoff Behavior of Carbon Steel in Simulated Acid Rain

    Institute of Scientific and Technical Information of China (English)

    Baigang AN; Xueyuan ZHANG; Enhou HAN; Honxi LI

    2004-01-01

    Under the condition of simulated rain precipitation in the laboratory, with ElS and SEM observation, the effects of pH value of simulated rain on corrosion and runoff behavior of carbon steel A3 were studied. The corrosion rate of A3 steel increased and runoff action of rain precipitation on A3 steel surface was intensified with decreasing pH value, of simulated rainwater.The runoff and corrosion traces were formed along the flowing direction of rainwater, which appeared more apparently with decreasing pH value.

  17. THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

  18. Effect of H{sub 2}S on the CO{sub 2} corrosion of carbon steel in acidic solutions

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Yoon-Seok, E-mail: choiy@ohio.ed [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Nesic, Srdjan [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Ling Shiun [ExxonMobil Research and Engineering Company, 1545 Route 22 East, Annandale, NJ 08801 (United States)

    2011-01-15

    The objective of this study is to evaluate the effect of low-level hydrogen sulfide (H{sub 2}S) on carbon dioxide (CO{sub 2}) corrosion of carbon steel in acidic solutions, and to investigate the mechanism of iron sulfide scale formation in CO{sub 2}/H{sub 2}S environments. Corrosion tests were conducted using 1018 carbon steel in 1 wt.% NaCl solution (25 {sup o}C) at pH of 3 and 4, and under atmospheric pressure. The test solution was saturated with flowing gases that change with increasing time from CO{sub 2} (stage 1) to CO{sub 2}/100 ppm H{sub 2}S (stage 2) and back to CO{sub 2} (stage 3). Corrosion rate and behavior were investigated using linear polarization resistance (LPR) technique. Electrochemical impedance spectroscopy (EIS) and potentiodynamic tests were performed at the end of each stage. The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of 100 ppm H{sub 2}S to CO{sub 2} induced rapid reduction in the corrosion rate at both pHs 3 and 4. This H{sub 2}S inhibition effect is attributed to the formation of thin FeS film (tarnish) on the steel surface that suppressed the anodic dissolution reaction. The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface, and these films provide corrosion protection in the acidic solutions.

  19. Influence of mill scale and rust layer on the corrosion resistance of low-alloy steel in simulated concrete pore solution

    Science.gov (United States)

    Shi, Jin-jie; Ming, Jing

    2017-01-01

    Electrochemical impedance spectroscopy, cyclic potentiodynamic polarization measurements, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to investigate the influence of mill scale and rust layer on the passivation capability and chloride-induced corrosion behaviors of conventional low-carbon (LC) steel and low-alloy (LA) steel in simulated concrete pore solution. The results show that mill scale exerts different influences on the corrosion resistance of both steels at various electrochemical stages. We propose that the high long-term corrosion resistance of LA steel is mainly achieved through the synergistic effect of a gradually formed compact, adherent and well-distributed Cr-enriched inner rust layer and the physical barrier protection effect of mill scale.

  20. Microencapsulation Technologies for Corrosion Protective Coating Applications

    Science.gov (United States)

    Li, Wenyan; Buhrow, Jerry; Jolley, Scott; Calle, Luz; Pearman, Benjamin; Zhang, Xuejun

    2015-01-01

    Microencapsulation technologies for functional smart Coatings for autonomous corrosion control have been a research area of strong emphasis during the last decade. This work concerns the development of pH sensitive micro-containers (microparticles and microcapsules) for autonomous corrosion control. This paper presents an overview of the state-of-the-art in the field of microencapsulation for corrosion control applications, as well as the technical details of the pH sensitive microcontainer approach, such as selection criteria for corrosion indicators and corrosion inhibitors; the development and optimization of encapsulation methods; function evaluation before and after incorporation of the microcontainers into coatings; and further optimization to improve coating compatibility and performance.

  1. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Science.gov (United States)

    Elramady, Alyaa Gamal

    susceptibility to SCC when they were cold-rolled and cold-expanded. The research found that surface compressive stresses have an effect on the SCC behavior of casing and tubing steels. The CO2 corrosion behavior and atomic processes at the corroding interface were investigated at laboratory temperature using electrochemical techniques. Cold-work was found to have an influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. These behaviors were found to be material and process dependent. Surface evaluation techniques such as field emission scanning electron microscope (FE-SEM) and X-ray diffraction (XRD) analysis did not detect formation of a protective scale. X-ray diffraction and X-ray photoelectron spectroscopy (XPS) analysis both detected the appearance of a scale that was traced back to magnetite.

  2. Study on interaction between macrocell and microcell in the early corrosion process of reinforcing steel in concrete

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An array electrode technique was developed as a novel electrochemical method for studying the interaction between macrocell and microcell in the early corrosion process of reinforcing steel in cement mortar.The corrosion potential and galvanic current of macrocell corrosion of the reinforcing steel in cement mortar were imaged by the array electrode technique during the corrosion initiation and propagation.It was certified that the corrosion macrocell current is closely related with the difference of corrosion potential between the anodic and cathodic areas.The corrosion macrocell and microcell always exist during the corrosion process.The interaction of corrosion macrocell and corrosion microcell of steel in concrete was directly sensed by the array electrode for the first time,and was discussed in terms of corrosion electrochemistry.

  3. Atmospheric corrosion of coated steel; Relationship between laboratory and field testing

    Science.gov (United States)

    Cambier, Severine Marie Noelle

    The lifetime prediction for corrosion-protective coatings on metals is a challenge that has been studied for several decades. Accelerated tests are used in the hope to reproduce in few days the damage that would develop during several years of field exposure. Field exposures are also used because accelerated tests are not always reliable. Several approaches have been taken to reduce the duration of field exposures. One of them is the use of sensitive techniques to assess the coating degradation before visual inspection indicates any damage. Cathodic delamination measured by the scanning Kelvin probe (CD-SKP) was introduced here as a sensitive technique to assess the degradation at the coating/metal interface after weathering exposure. This technique was shown to predict the failure of the coating/steel interface. Several climates were tested in the US continent and on the islands of Hawaii. PVB coated steel environmental degradation was characterized in the field and reproduced in the laboratory. A second approach to shorten coated metal field exposure is to accelerate the degradation using intentionally added through-film scribes. In service, most corrosion mechanism for painted metals, such as filiform corrosion and cathodic delamination, initiate from a mechanical defect. The iron oxides formed under PVB and Eponol were identified with Raman spectroscopy to determine the environment factors that participated in their formation. This investigation was complemented by laboratory exposure. An accelerated test for PVB coated steel was designed to reproduce the environmental degradation observed in the field. The CD-SKP technique to assess interface degradation after weathering exposure was also applied to other coating systems. E-coated, sprayed epoxy primers with a conversion coating or grit blasting treatment, and one full coating system were tested.

  4. Organic compounds as corrosion inhibitors for mild steel in acidic media: correlation between inhibition efficiency and chemical structure

    Energy Technology Data Exchange (ETDEWEB)

    Elias, Elizandra C.S.; Chrisman, Erika C.A.N. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Escola de Quimica

    2009-12-19

    The use of inhibitors for mild steels corrosion control which are in contact with aggressive environment is an accepted practice in acid treatment of oil-wells. Organic compounds have been studied to evaluate their corrosion inhibition potential. Film-forming corrosion inhibitors, commonly used to protect oil-field equipment, can be absorbed on the steel surface to give structurally ordered layers. Therefore, the electrons should act as an important role for this adsorption. Studies reveal that organic compounds show significant inhibition efficiency. For this purpose, their molecules should contain N, O and S heteroatoms in various functional groups, long hydrocarbon linear or branched radical and anion and cation active components. However, most of these compounds are not only expensive but also toxic to living beings. According to the 'Green Chemistry' rules, corrosion inhibitors based on organic compounds should be cheap, with low toxicity and have high inhibition efficiency. In this study, the effects of some organic compounds with different groups such as amide, ether, phenyldiamine, anime and aminophenol on the corrosion behavior of mild steel in acidic media have been investigated. The experimental data were obtained by gravimetric measurements. The results show that these compounds reveal a promising corrosion inhibition where phenyldiamine is the most efficient. The effect of molecular structure on the corrosion inhibition efficiency was investigated by semi-empirical quantum chemical calculations. The electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels, and LUMO-HOMO energy gap orbital density were calculated. The relations between the inhibition efficiency and some quantum parameters are discussed and correlations are proposed. The highest values for the HOMO densities were found in the vicinity nitrogen atom, indicating that it is the most probable adsorption center

  5. Corrosion behaviour of steels and CRA in sour gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Lara, M. Alvarez de; Lancha, A.M.; Hernandez, F.; Gomez-Briceno, D. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Coca, P. [ELCOGAS, S.A., C.T. GICC Puertollano, Carretera de Calzada de Calatrava a Puertollano, km 27, 13500 Puertollano, Ciudad Real (Spain)

    2004-07-01

    The ELCOGAS power plant in Puertollano (Spain), with 335 MWe (ISO conditions), is an Integrated Gasification Combined Cycle (IGCC) plant built to demonstrate both the technical and economic feasibility of this alternative for clean generation of electricity from coal. IGCC technology is based on a coal gasification process, namely the conversion of coal into combustible gas, which is then subjected to an exhaustive cleaning process. The result is a synthetic gas, virtually free of pollutants that can be burned with a high efficiency in a combined cycle electricity-generating unit. Basically, the ELCOGAS plant consists of three islands jointly designed and integrated into the process: gasification island, air separation island and combined cycle island. In the gasification island, the gas from the gasifier is cleaned (de-dusted and washed) and desulfurized before being sent to the combined cycle island. The washing system consists of a Venturi scrubber with a separator where halogens and alkalis (NH{sub 3}, HCl, HF) are removed from the previously de-dusted gas by means of the wash water. The halogens and alkalis removed are then stripped from the wash water as stripped gas, which is a sour gas. The coal-gas coming from the separator proceeds to sulphur removal in a MDEA system and then, the clean gas (mainly CO, H{sub 2}) is sent to the combined cycle plant. As COS is a significant part of the sulphur containing gases in the coal gas, hydrolysis of the COS to H{sub 2}S takes place before the desulfurization stage, since MDEA is a selective amine for H{sub 2}S. There are many important areas related to materials corrosion within the gas cleaning system. In the ELCOGAS plant carbon steels, austenitic stainless steels and nickel based alloys, such as AISI 316Ti, AISI 904L and Hastelloy C276, are used in the Venturi, the water separator and the strippers. AISI 316Ti is used for the gas piping from the separator to the COS hydrolysis system. Laboratory tests to evaluate

  6. Effect of Harmonic Microstructure on the Corrosion Behavior of SUS304L Austenitic Stainless Steel

    Science.gov (United States)

    Rai, Prabhat K.; Shekhar, S.; Nakatani, M.; Ota, M.; Vajpai, S. K.; Ameyama, K.; Mondal, K.

    2016-12-01

    Corrosion behavior of a harmonic structured SUS304L austenitic stainless steel was examined and compared with nonharmonic structured SUS304L stainless steel and conventional 304 stainless steel in 3.5 pct NaCl solution. The study was performed using linear polarization, potentiodynamic polarization, cyclic polarization, and a salt fog exposure test for 30 days. Characterization was accomplished using a scanning electron microscope, an electron probe microanalyzer, and Raman spectroscopy. Improved pitting corrosion resistance was found in the case of the harmonic structured steel as compared to that of the nonharmonic and the conventional 304 stainless steel. Harmonically distributed fine-grained structure, less porosity, and higher fraction of passive α-FeOOH are attributed to the improvement in corrosion resistance of the harmonic structured steel.

  7. Heat Treatment and Properties of Nitrogen Alloyed, Martensitic,Corrosion-resistant Steels

    Institute of Scientific and Technical Information of China (English)

    Reinhold Schneider; Klaus Sammt; Roland Rabitsch; Michael Haspel

    2004-01-01

    This paper gives a short introduction to the typical process route and material properties of these steels in comparison to standard martensitic corrosion-resistant steels. The typical response of these steels to various heat treatment parameters is shown and explained using the three grades M333, N360 and M340 (all made by Bohler Edelstahl GmbH) as examples, and the physical metallurgy of these steels and its consequences for practical heat treatment is explained. The correlation between tempering parameters and their effect on the toughness and corrosion properties is explained in particular detail, showing that these new steels not only offer far better property combinations under the usual heat treatment parameters than standard martensitic corrosion-resistant steels, but that they also open the door to extending heat treatment combinations and properties.

  8. Oxidation effect on steel corrosion and thermal loads during corium melt in-vessel retention

    Energy Technology Data Exchange (ETDEWEB)

    Granovsky, V.S.; Khabensky, V.B.; Krushinov, E.V.; Vitol, S.A.; Sulatsky, A.A.; Almjashev, V.I. [Alexandrov Scientific-Research Technology Institute (NITI), Sosnovy Bor (Russian Federation); Bechta, S.V. [KTH, Stockholm (Sweden); Gusarov, V.V. [SPb State Technology University (SPbGTU), St. Petersburg (Russian Federation); Barrachin, M. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), St Paul lez Durance (France); Bottomley, P.D., E-mail: paul.bottomley@ec.europa.eu [EC-Joint Research Centre, Institute for Transuranium Elements (ITU), Karlsruhe (Germany); Fischer, M. [AREVA GmbH, Erlangen (Germany); Piluso, P. [Commissariat à l’Energie Atomique et aux Energies Alternatives (CEA), Cadarache, St Paul lez Durance (France)

    2014-10-15

    Highlights: • The METCOR facility simulates vessel steel corrosion in contact with corium. • Steel corrosion rates in UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} coria accelerate above 1050 K. • However corrosion rates can also be limited by melt O{sub 2} supply. • The impact of this on in-vessel retention (IVR) strategy is discussed. - Abstract: During a severe accident with core meltdown, the in-vessel molten core retention is challenged by the vessel steel ablation due to thermal and physicochemical interaction of melt with steel. In accidents with oxidizing atmosphere above the melt surface, a low melting point UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} corium pool can form. In this case ablation of the RPV steel interacting with the molten corium is a corrosion process. Experiments carried out within the International Scientific and Technology Center's (ISTC) METCOR Project have shown that the corrosion rate can vary and depends on both surface temperature of the RPV steel and oxygen potential of the melt. If the oxygen potential is low, the corrosion rate is controlled by the solid phase diffusion of Fe ions in the corrosion layer. At high oxygen potential and steel surface layer temperature of 1050 °C and higher, the corrosion rate intensifies because of corrosion layer liquefaction and liquid phase diffusion of Fe ions. The paper analyzes conditions under which corrosion intensification occurs and can impact on in-vessel melt retention (IVR)

  9. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  10. Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

  11. Corrosion of carbon steel, zinc and copper by air pollution in Chongqing

    Institute of Scientific and Technical Information of China (English)

    YE Di; ZHAO Da-wei; CHEN Gang-cai; ZHANG Dong-bao

    2007-01-01

    This paper presents the research on the atmospheric corrosion rates of carbon steel, zinc and copper in Chongqing, which was a corrosion subprogram of an international project, Regional Air Pollution in Developing Countries. We performed field exposure tests of carbon steel, zinc and copper at an urban site Guanyinqiao and a rural site Tieshanping inChongqing, then used grey relational analysis, based on the database of the whole corrosion project, to determine the order of the effect of environmental factors on corrosion rates of tested metals, and established dose-response functions for these three metals. The results showed that the two crucial agents of acidic environment, SO2 and H+, were common factors that contributed most to the corrosion of the tested metals. The established dose-response functions for outdoor carbon steel and zinc are proved applicable to use in Chongqing, but the function for copper needs further modifying. We employed these dose-response functions and general environmental data to elaborate the maps of corrosion rate respectively of carbon steel and zinc by geological information system (GIS) technique which help to identify areas of high corrosion damage risk. An acceptable annual average SO2 level of 21 μg/m3 for carbon steel and that of 61 μg/m3 for zinc are also put forward to control the air pollution impact on atmospheric corrosion in Chongqing urban areas.

  12. Nanostructure Formations and Improvement in Corrosion Resistance of Steels by Means of Pulsed Electron Beam Surface Treatment

    Directory of Open Access Journals (Sweden)

    K. M. Zhang

    2013-01-01

    Full Text Available The corrosion of steels has long been the topic for materials scientists. It is established that surface treatment is an efficient way to improve the corrosion resistance of steels without changing the bulk properties and with low costs. In the present paper, different kinds of surface treatment techniques for steels are briefly reviewed. In particular, the surface modification involving nanostructure formations of steels by using a low energy high pulsed electron beam (LEHCPEB treatment is lightened in the case of an AISI 316L stainless steel and D2 steel. The overall results demonstrate the high potential of the LEHCPEB technique for improving the corrosion performance of steels.

  13. A new steel with good low-temperature sulfuric acid dew point corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, X.Q.; Li, X.G. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Key Laboratory of Corrosion and Protection (Ministry of Education), Beijing (China); Sun, F.L. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Lv, S.J. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Equipment and Power Department, Shijiazhuang Refine and Chemical Company Limited, SINOPEC, Shijiazhuang (China)

    2012-07-15

    In this work, new steels (1, 2, and 3) were developed for low-temperature sulfuric acid dew point corrosion. The mass loss rate, macro- and micro-morphologies and compositions of corrosion products of new steels in 10, 30, and 50% H{sub 2}SO{sub 4} solutions at its corresponding dew points were investigated by immersion test, scanning electron microscopy (SEM) and energy-dispersive spectrometry (EDS). The results indicated that mass loss rate of all the tested steels first strongly increased and then decreased as H{sub 2}SO{sub 4} concentration increased, which reached maximum at 30%. Corrosion resistance of 2 steel is the best among all specimens due to its fine and homogeneous morphologies of corrosion products. The electrochemical corrosion properties of new steels in 10 and 30% H{sub 2}SO{sub 4} solutions at its corresponding dew points were studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The results demonstrated that corrosion resistance of 2 steel is the best among all the experimental samples due to its lowest corrosion current density and highest charge transfer resistance, which is consistent with the results obtained from immersion tests. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. A new double layer epoxy coating for corrosion protection of Petroleum Equipments

    Directory of Open Access Journals (Sweden)

    Maher A. El Sockarya

    2014-11-01

    Full Text Available Homogeneous epoxy coating containing polymer nanocomposite (PNC was successfully synthesized and applied on carbon steel substrates by room temperature curing of fully mixed epoxy slurry. (PNC containing both ZNO nanoparticles and epoxy hyper branched polymer (EHBP, a new double layer thin film which comprises ZNO-epoxy as a primer coat and ZNO-EHBP-epoxy as a top coat offers better corrosion protection compared to the purely inorganic ZNO-epoxy coating and hybrid ZNO-EHBP-epoxy coating. Chemical structures of synthesized compounds were confirmed by FTIR, H1NMR spectroscopy and GPC. The surface morphology and phase structure of the produced Zno nanoparticles were characterized by scanning electron microscopy SEM, transmission electron microscopy TEM and X-ray diffraction. Chemical resistance of theses coatings to NaOH and HCL was investigated. The effect of incorporating polymer nanocomposite and new double layer coating on corrosion resistance of epoxy coated steel was investigated by salt spray test.

  15. Ceria based protective coatings for steel interconnects prepared by spray pyrolysis

    DEFF Research Database (Denmark)

    Szymczewska, Dagmara; Molin, Sebastian; Chen, Ming

    2014-01-01

    Stainless steels can be used in solid oxide fuel/electrolysis stacks as interconnects. For successful long term operation they require protective coatings, that lower the corrosion rate and block chemical reactions between the interconnect and adjacent layers of the oxygen or the hydrogen electro...... to deposit thin (~400 nm), continuous CeO2 layers on Crofer 22 APU steel substrates. Influence of the deposition parameters on layer quality is elucidated in this work.......Stainless steels can be used in solid oxide fuel/electrolysis stacks as interconnects. For successful long term operation they require protective coatings, that lower the corrosion rate and block chemical reactions between the interconnect and adjacent layers of the oxygen or the hydrogen electrode...

  16. Prediction of External Corrosion for Steel Cylinders - 1998 Report

    Energy Technology Data Exchange (ETDEWEB)

    Lyon, B.F.

    1998-01-01

    The United States Department of Energy (DOE) currently manages the UF, Cylinder Project. The project was formed to maintain and safely manage depleted uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders located at three DOE sites: the K-25 site at Oak Ridge, Tennessee (K-25); the Paducah Gaseous Diffusion Plant in Paducah, Kentucky (PGDP), and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1997a) delineates the requirements of the project. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1997b). The report presented herein documents activities that in whole or in part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Project SRD and SEMP with respect to forecasting cylinder conditions. The wall thickness projections made in this report are based on the assumption that the corrosion trends noted will continue. Some activities planned may substantially reduce the rate of corrosion, in which case the results presented here are conservative. The results presented here are intended to supercede and enlarge the scope of those presented previously (Lyon 1995,1996, 1997). In particular, projections are made for thin-walled cylinders (nominal initial thickness 312.5 mils) and thick-walled cylinders (nominal initial thickness 625 mils). In addition, a preliminary analysis is conducted for the minimum thickness at the head/skirt interface for skirted cylinders.

  17. Antibacterial and corrosive properties of copper implanted austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    Juan Xiong; Bo-fan Xu; Hong-wei Ni

    2009-01-01

    Copper ions were implanted into austenitic stainless steel (SS) by metal vapor vacuum arc with a energy of 100 keV and an ions dose range of (0.5-8.0)x 1017 cm-2. The Cu-implanted SS was annealed in an Ar atmosphere furnace. Glancing X-ray diffraction (GXRD), transmission electron microscopy (TEM) and Auger electron spectroscopy (AES) were used to reveal the phase com-positions, microstructures, and concentration profiles of copper ions in the implanted layer. The results show that the antibacterialproperty of Cu-implanted SS is attributed to Cu9.9Fe0.1 which precipitated as needles. The depth of copper in Cu-implanted SS with annealing treatment is greater than that in Cu-implanted SS without annealing treatment, which improves the antibacterial property against S. Aureus. The salt wetting-drying combined cyclic test was used to evaluate the corrosion-resistance of antibacterial SS, and the results reveal that the antibacterial SS has a level of corrosion-resistance equivalent to that of un-implanted SS.

  18. Antibacterial Properties and Corrosion Resistance of Nitrogen-doped TiO2 Coatings on Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Hefeng Wang; Bin Tang; Xiuyan Li; Yong Ma

    2011-01-01

    The Nitrogen-doped TiO2 (N-TiO2) coatings were fabricated on 304 austenitic stainless steel (SS) substrates by oxidation of titanium nitride coatings, which were prepared by plasma surface alloying technique. Microstructural investigation, corrosion tests and antibacterial tests were conducted to study the properties of N-TiO2 coatings. Composition analysis shows that the SS substrates were shielded by the N-TiO2 coatings entirely. The N-TiO2 coatings are anatase in structure as characterized by X-ray diffraction. The corrosion properties of N-TiO2 coated SS samples in Hanks' solution were investigated by a series of tests. The electrochemical measurements indicate that the corrosion potential positively shifts from -0.275 V for untrated SS to -0.267 V for N-TiO2, while the corrosion current density decreases from 1.3× 10-5 A/cm2 to 4.1×10-6A/cm2. The corrosion resistance obtained by fitting the impedance spectra also reveals that the N-TiO2 coatings provide good protection for SS substrate against corrosion in Hanks' solution. Electrochemistry noise tests indicate that the N-TiO2 coatings effectively retard the local pitting and crevice corrosion of the SS substrate. The results of the antibacterial test reveal that N-TiO2 coatings give 304 austenitic SS an excellent antibacterial property.

  19. Enhancement of corrosion protection effect in mechanochemically synthesized Polyaniline/MMT clay nanocomposites

    Directory of Open Access Journals (Sweden)

    N. Kalaivasan

    2017-02-01

    Full Text Available Nanocomposite material that consists of DBSA (dodecylbenzensulfonic acid doped polyaniline (PANI was prepared by solvent free mechanochemical intercalation method. Organic aniline monomer was first intercalated into the interlayer regions of Na-MMT (sodium montmorillonite clay hosts and followed by one-step oxidative polymerization. The as synthesized polyaniline clay nanocomposites were treated with DBSA to get PANI-DBSA clay nanocomposites. PANI-DBSA clay nanocomposites in the form of coatings at different concentrations of DBSA on C45 steel were found much superior in corrosion protection over those of conventional polyaniline, based on the series of electrochemical measurement of corrosion potential, polarization resistance and corrosion current in 3.5% aqueous NaCl electrolyte. UV–visible spectroscopy, FT-IR and SEM studies confirm the formation of intercalated polyaniline clay nanocomposites inside the clay nanolayers.

  20. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    OpenAIRE

    Kumar, C.; Mohan, R

    2014-01-01

    The corrosion inhibition efficiency (IE) of an aqueous extract Tridax Procumbens(TP) in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Trida...

  1. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) has completed its administrative review of the countervailing duty (CVD) order on corrosion-resistant...\\ See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

  2. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  3. 77 FR 44213 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea...

    Science.gov (United States)

    2012-07-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... certain corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea..., Director, Office 3, on ``Sunset Reviews of the Antidumping Duty Orders on Corrosion-Resistant Carbon...

  4. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...) published a notice of initiation of the administrative review of the antidumping duty order on corrosion... results of this review. See Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  5. [Corrosion of stainless steel 201, 304 and 316L in the simulated sewage pipes reactor].

    Science.gov (United States)

    Bao, Guo-Dong; Zuo, Jian-E; Wang, Ya-Jiao; Gan, Li-Li

    2014-08-01

    The corrosion behavior of stainless steel 201, 304 and 316L which would be used as sewer in-situ rehabilitation materials was studied in the simulated sewage pipes reactor. The corrosion potential and corrosion rate of these three materials were studied by potentiodynamic method on the 7th, 14th, 21st, 56th day under two different conditions which were full immersion condition or batch immersion condition with a 2-day cycle. The electrode process was studied by Electrochemical Impedance Spectroscopy (EIS) on the 56th day. The microstructure and composition of the corrosion pitting were analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS) on the 56th day. The results showed that 304 and 316L had much better corrosion resistance than 201 under both conditions. 304 and 316L had much smaller corrosion rate than 201 under both conditions. The corrosion resistance of all three kinds of stainless steel under the batch immersion condition was much better than those under the full immersion condition. The corrosion rate of all three kinds of stainless steel under the batch immersion condition was much smaller than those under the full immersion condition. Point pitting corrosion was formed on the surfaces of 304 and 316L. In comparison, a large area of corrosion was formed in the surface of 201.

  6. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  7. Experimental and computational studies of Nicotiana tabacum leaves extract as green corrosion inhibitor for mild steel in acidic medium

    Directory of Open Access Journals (Sweden)

    Jeetendra Bhawsar

    2015-09-01

    Full Text Available In the present work corrosion inhibition of mild steel in 2 M H2SO4 solution by Nicotiana tabacum extract was studied by weight loss method. It has been found that the extract acts as an effective corrosion inhibitor for mild steel in Sulfuric acid medium. The inhibition process is attributed to the formation of an adsorbed film of inhibitor on the metal surface which protects the metal against corrosion. The inhibition efficiency (%IE and surface coverage (θ of N. tabacum extract increased with increase in inhibitor concentration but decreased with increasing the temperature. The adsorption of extract on the mild steel surface was found to obey Langmuir’s adsorption isotherm. The free energy value (ΔGads indicated that the adsorption of inhibitor molecules was typical of physisorption. The results obtained show that N. tabacum Extract could serve as an excellent eco-friendly green corrosion inhibitor. Quantum chemical parameters such as highest occupied molecular orbital energy (EHOMO, lowest unoccupied molecular orbital energy (ELUMO, energy gap (ΔE, dipole moment (μ and Mulliken charges were calculated. Quantum chemical calculations also supported experimental data and the adsorption of inhibitor molecules onto the metal surface.

  8. Corrosion Behavior of Carbon Steel in Synthetically Produced Oil Field Seawater

    Directory of Open Access Journals (Sweden)

    Subir Paul

    2014-01-01

    Full Text Available The life of offshore steel structure in the oil production units is decided by the huge corrosive degradation due to SO42-, S2−, and Cl−, which normally present in the oil field seawater. Variation in pH and temperature further adds to the rate of degradation on steel. Corrosion behavior of mild steel is investigated through polarization, EIS, XRD, and optical and SEM microscopy. The effect of all 3 species is huge material degradation with FeSx and FeCl3 and their complex as corrosion products. EIS data match the model of Randle circuit with Warburg resistance. Addition of more corrosion species decreases impedance and increases capacitance values of the Randle circuit at the interface. The attack is found to be at the grain boundary as well as grain body with very prominent sulphide corrosion crack.

  9. Erosion and Corrosion of Mild Steel and Stainless Steel in Sodium Carbonate/Bicarbonate Solution Bearing Alumina Particle

    Institute of Scientific and Technical Information of China (English)

    YUAN Qing-long; LIANG Hong-da

    2004-01-01

    With a rotating cylinder electrode apparatus, the polarization behaviors of the mild steel and the stainless steel 0Cr18Ni9 in NaHCO3 (0.5 M)+Na2CO3 (0.5 M) solution with and without erodent particles were investigated and compared. The results show that the rotation speed of cylinder hardly affects the polarization behavior of sample in solution without particles but exerts a great influence on that with particles. Increasing rotation speed, the free corrosion potential shifts to positive direction and the oxygen limiting current density increases. Both the mild steel and stainless steel 0Cr18Ni9 experience a significant increase of the mass loss by increasing erosion, and erosive wear was dominated by severe micro-plowing. The insufficient mechanical strength of both materials leads to a low resistance to particle removal. Increasing peripheral velocities of the rotating cylinder enhances the corrosion rate of the mild steel. The stainless steel 0Cr18Ni9, due to a high erosive wear, also suffers from similar erosion-corrosion damage, despite that its corrosion resistance is much higher than that of the mild steel.

  10. Unexpected corrosion of stainless steel in low chloride waters – microbial aspects

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Carpén, Leena; Møller, Per

    2009-01-01

    Abstract Stainless steels EN 1.4301 and 1.4401/1.4404 are normally considered corrosion resistant in low chloride natural waters like drinking water. However, a number of corrosion failures have been observed in e.g. fire extinguisher systems and drinking water installations, where stagnant...... stains on the outside of the installation. Corrosion may occur in water qualities with rather low chloride contents and fairly low conductivity, which would usually not be considered especially corrosive towards stainless steel. One key parameter is the ennoblement documented on stainless steel...... of iron facilitates the growth of iron oxidising bacteria. A number of failure cases from Danish and Finnish stainless steel installations are discussed with the objective to identify key parameters, suggest possible mechanisms and discuss whether prediction is possible. The paper includes a short...

  11. The influence of molybdenum on stress corrosion in Ultra Low Carbon Steels with copper addition

    Directory of Open Access Journals (Sweden)

    M. Mazur

    2010-07-01

    Full Text Available The influence of molybdenum content on the process of stress corrosion of ultra-low carbon structural steels with the addition of copper HSLA (High Strength Low Alloy was analyzed. The study was conducted for steels after heat treatment consisting of quenching andfollowing tempering at 600°C and it was obtained microstructure of the tempered martensite laths with copper precipitates and the phaseLaves Fe2Mo type. It was found strong influence of Laves phase precipitate on the grain boundaries of retained austenite on rate anddevelopment of stress corrosion processes. The lowest corrosion resistance was obtained for W3 steel characterized by high contents ofmolybdenum (2.94% Mo which should be connected with the intensity precipitate processes of Fe2Mo phase. For steels W1 and W2which contents molybdenum equals 1.02% and 1.88%, respectively were obtained similar courses of corrosive cracking.

  12. Improvement of the linear polarization resistance method for testing steel corrosion inhibitors

    Science.gov (United States)

    Faritov, A. T.; Rozhdestvenskii, Yu. G.; Yamshchikova, S. A.; Minnikhanova, E. R.; Tyusenkov, A. S.

    2016-11-01

    The linear polarization resistance method is used to improve the technique of corrosion control in liquid conducting according to GOST 9.514-99 (General Corrosion and Aging Protection System. Corrosion Inhibitors for Metals in Water Systems. Electrochemical Method of Determining the Protective Ability). Corrosion monitoring is shown to be performed by electronic devices with real-time data transfer to industrial controllers and SCADA systems.

  13. TiO2 membranes for concurrent photocatalytic organic degradation and corrosion protection

    Science.gov (United States)

    Liang, Robert; Hatat-Fraile, Melisa; He, Horatio; Arlos, Maricor; Servos, Mark R.; Zhou, Y. Norman

    2015-10-01

    Organic contaminants and corrosion in water treatment effluents are a current global problem and the development of effective methods to facilitate the removal of organic contaminants and corrosion control strategies are required to mitigate this problem. TiO2 nanomaterials that are exposed to UV light can generate electron-hole pairs, which undergo redox reactions to produce hydroxyl radicals from adsorbed molecular oxygen. They hydroxyl radicals are able to oxidize organic contaminants in water. This same process can be used in conjunction to protect metals from corrosion via cathodic polarization. In this work, TiO2 nanomaterials were synthesized and electrophoretically deposited on conductive substrates to serve as films or membranes. An illuminated TiO2 film on a conductive surface served as the photoanode and assisted in the cathodic protection of stainless steel (SS304) and the degradation of organic pollutants, in this case glucose. This proof-of-concept relied on photoelectrochemical experiments conducted using a potentiostat and a xenon lamp illumination source. The open-circuit potential changes that determine whether a metal is protected from corrosion under illumination was observed; and the electrical characteristics of the TiO2 film or membrane under dark and arc lamp illumination conditions were also analyzed. Furthermore, the effect of organic contaminants on the photocathodic protection mechanism and the oxidation of glucose during this process were explored.

  14. Mechanical characteristics of fused cast basalt tube encased in steel pipe for protecting steel surface

    Institute of Scientific and Technical Information of China (English)

    Jee-Seok WANG; Jong-Do KIM; Hee-Jong YOON

    2009-01-01

    Because of the various excellent characteristics of cast basalt materials, such as, anti-corrosion, anti-wearing, good hardness, high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented. The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt, mortar and mild steel.

  15. A study of the corrosion products of mild steel in high ionic strength brines.

    Science.gov (United States)

    Wang, Z; Moore, R C; Felmy, A R; Mason, M J; Kukkadapu, R K

    2001-01-01

    The corrosion layer on steel surfaces that formed after exposure to waste isolation pilot plant (WIPP) brines under anoxic conditions was characterized for chemical composition, thickness and phase composition. The chemical composition of the corrosion layer was determined both by X-ray photoelectron spectroscopy (XPS) and by chemical analysis of acid solutions used to remove the corrosion layer. Atomic force microscopic (AFM) images indicated that the brine-corroded surface layer shows extensive granulation along the contours of the steel surface that is characteristic of sharp polishing marks. The corrosion layer seemed to be porous and could be dissolved and detached in dilute hydrochloric acid. The corrosion layer appears to be composed of iron oxides with some ionic substitutions from the brines. The 77 K Mössbauer spectrum recorded for iron powder leached under similar conditions indicated the corrosion layer was comprised principally of green rust.

  16. Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

    Directory of Open Access Journals (Sweden)

    Jin-xia XU

    2013-07-01

    Full Text Available This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite (Ca(NO22, zinc oxide (ZnO, and N,N'-dimethylaminoethanol (DMEA, which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide (Ca(OH2 solution to simulate the electrolytic environment of concrete. The inhibitors were initially mixed at different levels, and then chloride ions were gradually added into the solution in several steps. The open-circuit potential (Ecorr and corrosion current density (Icorr determined by electrochemical impedance spectra (EIS were used to identify the initiation of active corrosion, thereby determining the chloride threshold value. It was found that although all the inhibitors were effective in decreasing the corrosion rate of steel reinforcement, they had a marginal effect on increasing the chloride threshold value.

  17. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    Science.gov (United States)

    Przondziono, J.; Walke, W.; Młynarski, R.; Szatka, W.

    2012-05-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  18. Corrosion properties of S-phase layers formed on medical grade austenitic stainless steel.

    Science.gov (United States)

    Buhagiar, Joseph; Dong, Hanshan

    2012-02-01

    The corrosion properties of S-phase surface layers formed in AISI 316LVM (ASTM F138) and High-N (ASTM F1586) medical grade austenitic stainless steels by plasma surface alloying with nitrogen (at 430°C), carbon (at 500°C) and both carbon and nitrogen (at 430°C) has been investigated. The corrosion behaviour of the S-phase layers in Ringer's solutions was evaluated using potentiodynamic and immersion corrosion tests. The corrosion damage was evaluated using microscopy, hardness testing, inductive coupled plasma mass spectroscopy and X-ray diffraction. The experimental results have demonstrated that low-temperature nitriding, carburising and carbonitriding can improve the localised corrosion resistance of both industrial and medical grade austenitic stainless steels as long as the threshold sensitisation temperature is not reached. Carburising at 500°C has proved to be the best hardening treatment with the least effect on the corrosion resistance of the parent alloy.

  19. Inhibition of Mild Steel Corrosion in Hydrochloric Acid Solution by Ciprofloxacin Drug

    OpenAIRE

    2013-01-01

    The inhibition of mild steel corrosion in hydrochloric acid solution by ciprofloxacin drug as an eco-friendly and commercially available inhibitor was studied at room temperature by weight loss technique. It was found that the test drug has a promising inhibitory action against corrosion of mild steel in the medium investigated. The inhibition efficiency was found to increase with a corresponding increase in the concentration of the inhibitor. It was also found that the adsorption as well as ...

  20. Corrosion Performance of Carbon Steel in Micelle-containing Cement Extract

    OpenAIRE

    Hu, J; Koleva, D. A.; Wit, J.H.W. de; Petrov, P; Breugel, K. van

    2010-01-01

    This study presents the results from a preliminary investigation on the corrosion behavior of low carbon steel in cement extract (CE) in the presence of very low concentration polymeric nanoaggregates (PEO113-b-PS70 micelles). The steel electrodes were investigated in Cl--containing CE as corrosion medium, compared to chloride-free CE as a reference case. The results from the electrochemical measurements (Electrochemical Impedance Spectroscopy (EIS) and Potentio-dynamic Polarization (PDP)) in...

  1. Simulation of a long term atmospheric corrosion process on plain and weathering steels

    OpenAIRE

    Bolivar, F.; Morales, A.; Arroyave, C.

    2003-01-01

    Information on weathering steel behaviour and its rust products characteristics after decades of atmospheric exposure are scarce. On the other side, generally accepted laboratory tests for the assessment of its corrosion resistance have not been developed yet. Consequently, simulating corrosion in the laboratory during long periods of time is attractive for the interesting and complete information obtainable from them. In the present work, AISI-SAE 1008 and ASTM-588 B steel samples have been ...

  2. Improvement of Microhardness and Corrosion Resistance of Stainless Steel by Nanocomposite Coating

    OpenAIRE

    Hiba Husam Ismail; Kareem Neamah Sallomi; Hamid S. Mahdi

    2014-01-01

    Stainless steel (AISI 304) has good electrical and thermal conductivities, good corrosion resistance at ambient temperature, apart from these it is cheap and abundantly available; but has good mechanical properties such as hardness. To improve the hardness and corrosion resistance of stainless steel its surface can be modified by developing nanocomposite coatings applied on its surface. The main objective of this paper is to study effect of electroco-deposition method on microhardness and cor...

  3. Electrochemical and pitting corrosion resistance of AISI 4145 steel subjected to massive laser shock peening treatment with different coverage layers

    Science.gov (United States)

    Lu, J. Z.; Han, B.; Cui, C. Y.; Li, C. J.; Luo, K. Y.

    2017-02-01

    The effects of massive laser shock peening (LSP) treatment with different coverage layers on residual stress, pitting morphologies in a standard corrosive solution and electrochemical corrosion resistance of AISI 4145 steel were investigated by pitting corrosion test, potentiodynamic polarisation test, and SEM observations. Results showed massive LSP treatment can effectively cause an obvious improvement of pitting corrosion resistance of AISI 4145 steel, and increased coverage layer can also gradually improve its corrosion resistance. Massive LSP treatment with multiple layers was shown to influence pitting corrosion behaviour in a standard corrosive solution.

  4. Studies on adsorption and corrosion inhibitive properties of quinoline derivatives on N80 steel in 15% hydrochloric acid

    Directory of Open Access Journals (Sweden)

    K.R. Ansari

    2016-12-01

    Full Text Available This paper deals with the N80 steel corrosion protection study in 15% HCl which was carried by three quinoline derivatives namely 3-acetyl-1-(4-methylbenzylideneamino quinolin-2-one (AQ-1, 3-acetyl-1-(4 hydroxy benzylideneamino quinolin-2-one (AQ-2, 3-acetyl-1-(3-nitrobenzylideneamino quinolin-2(1H-one (AQ-3 using gravimetric, electrochemical, and quantum chemical studies. Tafel polarization showed that AQs are mixed type inhibitors but dominantly affect cathodic reaction more. The observed results reveal that AQ-1 is the best inhibitor. All the three inhibitors were found to obey the Langmuir adsorption isotherm. Scanning electron microscopy (SEM micrographs supports the protection of the N80 steel by AQs. Quantum chemical study reveals that the inhibitors have a tendency to get protonated and this protonated form has greater tendency to get adsorbed onto the N80 steel surface.

  5. Comparison of some corrosion-protective coatings for inner surfaces of tanks

    Energy Technology Data Exchange (ETDEWEB)

    Mityagin, V.A.; Vigant, G.T.; Zakharova, N.N.

    1995-07-01

    Zinc-filled, sprayed-zinc, epoxy, and vinyl chloride coatings were comparatively studied as applied to corrosion protection of inner surfaces and tanks for clarified petroleum products. Tests were carried out by cycles of temperature variation from 60{degrees}C to - 25{degrees}C, on steel plates in vapor, in fuel, and in electrolyte, simulating sub-product water. The coatings KhS-5132, KhS-717 (vinyl chloride) and BEP-68, EP-525, EP-0010 (epoxy) are of the highest protective properties, resistant to steaming and washing with aqueous solutions of synthetic detergents, and are compatible with clarified petroleum products.

  6. Corrosion susceptibility of steel drums to be used as containers for intermediate level nuclear waste

    Directory of Open Access Journals (Sweden)

    Duffó G.

    2013-07-01

    Full Text Available The present work is a study of the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins contaminated with different types and concentrations of aggressive species. A special type of specimen was manufactured to simulate the cemented ion-exchange resins in the drum. The evolution of the corrosion potential and the corrosion rate of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 900 days. The aggressive species studied were chloride ions (the main ionic species of concern and sulphate ions (produced during radiolysis of the cationic exchange-resins after cementation. The work was complemented with an analysis of the corrosion products formed on the steel in each condition, as well as the morphology of the corrosion products. When applying the results obtained in the present work to estimate the corrosion depth of the steel drumscontaining the cemented radioactive waste after a period of 300 years (foreseen durability of the Intermediate Level Radioactive Waste facility in Argentina , it is found that in the most unfavourable case (high chloride contamination, the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums.

  7. Corrosion behavior of Cr/Ni alloy coated ferritic stainless steel in simulated cathodic PEMFC environments

    Energy Technology Data Exchange (ETDEWEB)

    Rendon, M.; Rivas, S.V.; Arriga, L.G.; Orozco, G. [Centro de Investigacion y Desarrollo Tecnologico en Electroquimica, Queretaro (Mexico); Perez-Quiroz, J.T. [Inst. Mexicano del Transporte, Queretaro (Mexico); Porcayo, J. [Inst. de Investigaciones Electricas, Morelos (Mexico)

    2008-07-01

    The bipolar plate in a proton exchange membrane fuel cell (PEMFC) must be corrosion resistant and the interfacial contact resistance (ICR) with the gas diffusion layer must be low. For these reasons, stainless steel with high Cr content is considered to be a viable material for use in bipolar plate construction. This study evaluated the corrosion resistance of ferritic stainless steels 441 and 439, with and without a Cr/Ni coating, under simulated cathodic PEMFC conditions. Steel 441 without coating has a low corrosion current density and can be considered as a candidate material to be used as bipolar plate. The study showed that after the Cr/Ni coating was applied by Thermal Spray Metal method, the corrosion current density increased due to selective dissolution of an alloy element. The corrosion current density of the coatings was higher than the DOE target value, rendering them an unfeasible option to be used in bipolar plates for fuel cell applications. However, previous studies have shown that after the coating was applied, a passivation process improved the corrosion resistance. Although steel 441 appears to be a better candidate than steel 316 because of its lower cost, the behaviour of the Ni-Cr alloys was not satisfactory in corrosive acidic medium. 5 refs.

  8. 用于燃气锅炉低碳钢耐冲蚀-腐蚀磨损的双层热喷涂层%Thermal Sprayed Dual-layer Coatings for Steel Protection against Corrosion-Erosion at Power Boilers

    Institute of Scientific and Technical Information of China (English)

    王卜谦; 税正荣; 王海斗

    2001-01-01

    为防护发电厂锅炉的热交换器管道的腐蚀冲蚀磨损,研究开发了一种热喷涂双层涂层(高速火焰喷涂Cr3C2/TiC–25NiCr涂层+燃烧电弧喷涂Ni21Cr9Mo35Nb涂层).在锅炉管道上实际应用两年后,对这种双涂层进行冲蚀试验和金相分析,并对其性能进行讨论.结果发现,燃烧电弧喷涂Ni21Cr9Mo3.5Nb涂层在高硫及氯环境中是一种良好的防护涂层.%The heat exchanger tubes of power plant boilers suffer from corrosion-erosion by ash particles and corrosive gases attack at elevated temperatures. The tube wastage rate depends on the boiler design and operation, the characteristics of ash particles, environment conditions, and tube materials. Thermal sprayed dual-layer coatings (HVOF Cr3C2/TiC-25NiCr coating and combustion arc-sprayed Ni21Cr9Mo3.5Nb coating) were developed for the tube corrosion-erosion protection. The erosion test comparison and metallographic examination of the coated tube after two years service in boiler were presented and its performance was discussed. The combustion arc-sprayed Ni21Cr9Mo3.5Nb coating was found a good solution for relatively high sulfur and chlorine environment.

  9. Inductively coupled corrosion potential sensor for steel reinforced concrete with time domain gating interrogation

    Science.gov (United States)

    Thomson, D. J.; Perveen, K.; Bridges, G. E.; Bhadra, S.

    2012-04-01

    Corrosion is a major problem for civil infrastructure and is one of the leading factors in infrastructure deterioration. Techniques such as half-cell potential can be used to periodically monitor corrosion, but can be difficult to reliably interpret. Wired systems have large installation cost and long-term reliability issues due to wire corrosion. In this paper an embedded inductively coupled coil sensor able to monitor the corrosion potential of reinforcement steel in concrete is presented. The sensor is based on a coil resonator whose resonant frequency changes due to the corrosion potential being applied across a parallel varactor diode. The corrosion potential can be monitored externally using an inductively coupled coil. An accelerated corrosion test shows that it can measure corrosion potentials with a resolution of less than 10 mV. This sensor will detect corrosion at the initiation stage before observable corrosion has taken place. The wireless sensor is passive and simple in design, making it an inexpensive, battery less option for long-term monitoring of the corrosion potential of reinforcing steel.

  10. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  11. Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

    Directory of Open Access Journals (Sweden)

    Bian Li Quan

    2016-01-01

    Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

  12. Electrochemical activity of heavy metal oxides in the process of chloride induced corrosion of steel reinforcement

    Indian Academy of Sciences (India)

    V Živica

    2002-10-01

    The influence of heavy metal oxides on the chloride induced corrosion of steel reinforcement in concrete was studied. Significant inhibition and stimulation of chloride induced corrosion have been observed. Basicity and acidity of the relevant metal ions, and their ability to form complexes are considered as the main factors of the observed effects.

  13. Effect of alloy elements on the anti-corrosion properties of low alloy steel

    Indian Academy of Sciences (India)

    Baorong Hou; Yantao Li; Yanxu Li; Jinglei Zhang

    2000-06-01

    Effect of alloy elements on corrosion of low alloy steel was studied under simulated offshore conditions. The results showed that the elements Cu, P, Mo, W, V had evident effect on corrosion resistance in the atmosphere zone; Cu, P, V, Mo in the splash zone and Cr, Al, Mo in the submerged zone.

  14. Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

    OpenAIRE

    Jin-xia XU; Jiang, Lin-Hua; Wei-lun WANG; TANG, Li; Cui, Li

    2013-01-01

    This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite (Ca(NO2)2), zinc oxide (ZnO), and N,N'-dimethylaminoethanol (DMEA), which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide (Ca(OH)2) solution to simulate the electrolytic environm...

  15. Influence of Formazan Derivatives on Corrosion Inhibition of Mild Steel in Hydrochloric Acid Medium

    OpenAIRE

    Venkatesan, P.; Anand, B.; P. Matheswaran

    2009-01-01

    Formazan of benzaldehyde (FB) and formazan of p-dimethyl amino benzaldehyde (FD) were synthesized. These compounds were studied as corrosion inhibitor for mild steel in 1.11 N hydrochloric acid by weight loss method. The result showed that the corrosion inhibition efficiency of these compounds was found to vary with the temperature and acid concentration. Also, it was found that the corrosion inhibition behaviour of FD is greater than that of FB. The kinetic treatment of the results gave firs...

  16. Influence of Benzotriazole on Corrosion Inhibition of Mild Steel in Citric Acid Medium

    OpenAIRE

    P. Matheswaran; A. K. Ramasamy

    2010-01-01

    Benzotriazole an organic compounds has been studied as corrosion inhibition for mild steel in 1 N citric acid by weight loss method. The result showed that the corrosion inhibition efficiency of the compound was found to be varying with the temperature and acid concentration. Also it was found that the corrosion inhibition behaviour of benzotriazole is better when the concentration of inhibitor is increased. The kinetic treatment of the results shows first order kinetics.

  17. Martensitic stainless steel seamless linepipe with superior weldability and CO{sub 2} corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Miyata, Y.; Kimura, M.; Koseki, T.; Toyooka, T.; Murase, F. [Kawasaki Steel Corp., Handa, Aichi (Japan)

    1997-08-01

    Two types of new martensitic stainless steel with good weldability and superior corrosion resistance have been developed for line pipe application. Both steels are suitable for welding without preheating owing to lowering C and N contents, and they show good low temperature toughness in welds without PWHT. One is applied to sweet environments. It gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. Lowering C and addition of Ni contribute to reduction of general corrosion rate in the CO{sub 2} environment. The addition of Cu improves the pitting resistance. The other is applied to light sour environments. It gives good SSC resistance in welds owing to the improvement of the pitting resistance due to Mo addition. The seamless pipes of these martensitic stainless steels are applicable as substitutes for a part of duplex stainless steel flow lines.

  18. Synthesis of some novel non ionic surfactants based on tolyltriazole and evaluation their performance as corrosion inhibitors for carbon steel

    Directory of Open Access Journals (Sweden)

    M.A. Migahed

    2013-06-01

    Full Text Available Five new synthesized non ionic surfactants (I–V were synthesized and characterized using FTIR and NMR spectroscopic methods. Performance of the synthesized compounds as corrosion inhibitors for X- 65 type carbon steel in oil wells formation water was investigated by various techniques such as weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. It was found that the percentage inhibition efficiency (η% increases by increasing the inhibitor concentration until the critical micelle concentration (CMC is reached. Also, the results showed enhancement in inhibition efficiencies with increasing both molecular size of the surfactant and the degree of ethoxylation. Potentiodynamic polarization curves indicated that the inhibitors under investigation act as mixed type. The data obtained from electrochemical impedance spectroscopy (EIS were analyzed to model the corrosion inhibition process through equivalent circuit. Finally, the nature of the protective film formed on carbon steel surface was analyzed by SEM and EDX techniques.

  19. Relationship between the Corrosion and Cr-Ni Content of Stainless Steel in Borax Bath

    Institute of Scientific and Technical Information of China (English)

    WANG Junyuan; WANG Hongfu; WANG Huachang; QU Peng

    2011-01-01

    The corrosion of stainless steel was experimentally investigated and analyzed to improve the service-life of the crucible and fixture clamps.Through the experiment,stainless steel was found to satisfy the crucible and fixture clamps materials.As the chromium element mass percentage of the stainless steel increased,the corrosion decreased rapidly at first and then slowly increased.With the corrosion time prolonging,the corrosion growth rate is generally a downward trend.With Chromium 20%,the corrosive were the least.With Nickel element mass percentage increased,the corrosion increaset rapidly at first and then decreased rapidly,flatten at the last.It was special that the corrosion had little relationship with the Chromium and Nickel mass percentage when the Nickel percentage is more than 35%.The most remarkable corrosion is corresponding with the Nickel element 12%,the least corrosion with Nickel element 80%.So Nickel clement 35% is the most optional.

  20. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    Science.gov (United States)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  1. Acid Corrosion Inhibition and Adsorption Behaviour of Ethyl Hydroxyethyl Cellulose on Mild Steel Corrosion

    Directory of Open Access Journals (Sweden)

    I. O. Arukalam

    2014-01-01

    Full Text Available The corrosion inhibition of mild steel in 1.0 M H2SO4 solution by ethyl hydroxyethyl cellulose has been studied in relation to the concentration of the additive using weight loss measurement, EIS, polarization, and quantum chemical calculation techniques. The results indicate that EHEC inhibited corrosion reaction in the acid medium and inhibition efficiency increased with EHEC concentration. Further increase in inhibition efficiency is observed in the presence of iodide ions, due to synergistic effect. Impedance results reveal that EHEC is adsorbed on the corroding metal surface. Adsorption followed a modified Langmuir isotherm, with very high negative values of the free energy of adsorption (ΔGads. The polarization data indicate that the inhibitor was of mixed type, with predominant effect on the cathodic partial reaction. The frontier molecular orbitals, HOMO (the highest occupied molecular orbital and LUMO (the lowest unoccupied molecular orbital as well as local reactivity of the EHEC molecule, were analyzed theoretically using the density functional theory to explain the adsorption characteristics at a molecular level. The theoretical predictions showed good agreement with experimental results.

  2. Corrosion of steel in concrete in cooling water walls. Report part 3 - Corrosion of steel in water saturated concrete; Korrosion paa staal i betong i kylvattenvaegar. Delprojekt 3 - Korrosion paa staal i vattenmaettad betong

    Energy Technology Data Exchange (ETDEWEB)

    Sandberg, Bertil; Ahlstroem, Johan; Tidblad, Johan; Sederholm, Bror

    2009-11-15

    corrosion, is probably caused by galvanic corrosion as a consequence of incomplete cathodic protection of stainless steel surfaces within the pumps. Single rebar's being isolated from the rest of the reinforcement can be exposed to stray current corrosion if they are located close to a cathodically protected structure having a high demand for protective current. Concrete structures of greater extent can be exposed to stray current interference caused by high voltage direct current transmission lines located in the neighbourhood. Future installations of cathodic protection in extended culverts should not imply connection of separate parts to each other. The risk of alternating current corrosion is judged to be minimal. If it was not for the corrosion observed on reinforcement on the Oeland Bridge and in Gothenburg harbour, which until now has not been explained, corrosion should be possible to exclude in other positions than the splash zone, walls externally exposed to air and in the vicinity to unprotected structures of stainless steel

  3. Corrosion inhibition of carbon steel in the near neutral media by blends of tannin and calcium gluconate

    Energy Technology Data Exchange (ETDEWEB)

    Lahodny-Sarc, O.; Kapor, F. [Mining, Geology and Petrol. Eng. Dept., Univ. of Zagreb (Croatia)

    2002-04-01

    The efficiency of tannin/calcium gluconate blends, as corrosion inhibitors for carbon steel in near neutral water media, have been studied. Synergistic behaviour of two components blend of different concentrations has been demonstrated in solutions prepared with distilled and a tap water. The anodic character of the inhibitor was recognised by the shift of corrosion potential to more positive values and a decrease of the passivation current on potentiodynamic polarisation curves. The cathodic inhibition was also recognised by slowing down the cathodic current of the polarisation run. Soluble iron tannate chelate has been observed as a dark blue flux flowing down from the metal surface into solution of tannin in the tap water, resulting in a corrosion process. Tannin decreases the pH of tap water. Calcium gluconate added in tannin solutions increases the pH maintaining it in the near neutral region enabling the precipitation of a low soluble protective iron tannate and metal gluconate. (orig.)

  4. CORROSION BEHAVIORS OF THE EXPOSED SIDE AND UNDERSIDE OF LOW ALLOY WEATHERING STEEL IN QINGDAO AND WANNING FOR 18 MONTHS

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    For 18 months, a newly developed low alloy weathering steel has been exposed in two coastal sites (Qingdao in the north China, Wanning in the south China). The different corrosion behaviors of the exposed side and the underside of the samples were characterized by X-ray diffraction (XRD), polarization curve, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and N2 adsorp-tion approach. It was found that the samples exhibited higher corrosion rate in Wan-ning than that in Qingdao. The underside of the samples corrodes more seriously than the exposed side in Qingdao, whereas the result in Wanning is just the reverse.The protection performance of rust layers mainly depends on its compactness and the enrichment of Cu and Cr is a secondary causation. The different compactness of rust layers in the exposed side and the underside originates from different corrosion conditions of the two sides.

  5. The role of acetogens in microbial influenced corrosion of steel

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2014-06-01

    Full Text Available Microbially-influenced corrosion (MIC of iron (Fe0 by sulfate reducing bacteria (SRB has been studied extensively. Through a mechanism, that is still poorly understood, electrons or hydrogen (H2 molecules are removed from the metal surface and used as electron donor for sulfate reduction. The resulting ferrous ions precipitate in part with the sulfide produced, forming characteristic black iron sulfide. Hydrogenotrophic methanogens can also contribute to MIC. Incubation of pipeline water samples, containing bicarbonate and some sulfate, in serum bottles with steel coupons and a headspace of 10% (vol/vol CO2 and 90% N2, indicated formation of acetate and methane. Incubation of these samples in serum bottles, containing medium with coupons and bicarbonate but no sulfate, also indicated that formation of acetate preceded the formation of methane. Microbial community analyses of these enrichments indicated the presence of Acetobacterium, as well we of hydrogenotrophic and acetotrophic methanogens. The formation of acetate by homoacetogens, such as Acetobacterium woodii from H2 (or Fe0 and CO2, is potentially important, because acetate is a required carbon source for many SRB growing with H2 and sulfate. A consortium of the SRB Desulfovibrio vulgaris Hildenborough and A. woodii was able to grow in defined medium with H2, CO2 and sulfate, because A. woodii provides the acetate, needed by D. vulgaris under these conditions. Likewise, general corrosion rates of metal coupons incubated with D. vulgaris in the presence of acetate or in the presence of A. woodii were higher than in the absence of acetate or A. woodii, respectively. An extended MIC model capturing these results is presented.

  6. The mixture of dicyclohexilamine and oleylamine as corrosion inhibitor for mild steel in NaCl solution saturated with CO2 under both continual immersion and top of the line corrosion

    Directory of Open Access Journals (Sweden)

    Jevremović Ivana

    2012-01-01

    Full Text Available This paper presents a comprehensive method to evaluate the mixture of dicyclohexilamine and oleylamine (DCHA+OA as corrosion inhibitor for mild steel in CO2 environment in liquid and vapor phase. Corrosion inhibitor volatile properties were investigated in order to determine if DCHA+OA can be used to control the severity of the top of the line (TLC corrosion attack. Corrosion measurements were performed using electrochemical impedance spectroscopy, linear polarization resistance, potentiodynamic sweep measurements, as well as the electrical resistance measurements and weight loss measurements, in order to determine the inhibitive performances of dicyclohexilamine and oleylamine. In order to define surface morphological characteristics scanning electron microscopy technique was applied. The electrochemical study and weight loss measurements indicated that DCHA+OA significantly decreased the corrosion rate in liquid phase when 50 ppm of DCHA+OA was added. Scanning electron microphotographs indicated protective inhibitor film has formed on the steel surface and revealed that good protection was achieved, along with the decrease in the corrosion rate determined by weight loss and electrochemical techniques. Using electrical resistance measurements in vapor phase it was shown that concentration of 1000 ppm DCHA+OA significantly decreased the corrosion rate at the top of the line, only when it was carried there within its own foam and not due its volatility.

  7. Corrosion Protection Properties of PPy-ND Composite Coating: Sonoelectrochemical Synthesis and Design of Experiment

    Science.gov (United States)

    Ashassi-Sorkhabi, H.; Bagheri, R.; Rezaei-Moghadam, B.

    2016-02-01

    In this research, the nanocomposite coatings comprising the polypyrrole-nanodiamond, PPy-ND, on St-12 steel electrodes were electro-synthesized using in situ polymerization process under ultrasonic irradiation. The corrosion protection performance and morphology characterization of prepared coatings were investigated by electrochemical methods and scanning electron microscopy, SEM, respectively. Also, the experimental design was employed to determine the best values considering the effective parameters such as the concentration of nanoparticles, the applied current density and synthesis time to achieve the most protective films. A response surface methodology, RSM, involving a central composite design, CCD, was applied to the modeling and optimization of the PPy-ND nanocomposite deposition. Pareto graphic analysis of the parameters indicated that the applied current density and some of the interactions were effective on the response. The electrochemical results proved that the embedment of diamond nanoparticle, DNP, improves the corrosion resistance of PPy coatings significantly. Therefore, desirable correlation exists between predicted data and experimental results.

  8. Assessing the effect of cement-steel interface on well casing corrosion in aqueous CO2 environments

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jiabin [Los Alamos National Laboratory; Carey, James W [Los Alamos National Laboratory; Zhang, Jinsuo [Los Alamos National Laboratory

    2010-01-01

    CO{sub 2} leakage is a critical safety concern for geologic storage. In wellbore environments, important leakage paths include the rock-cement and cement-casing interfaces. If the cement-casing interface is filled with escaping CO{sub 2}, the well casing directly contacts the CO{sub 2}. This can cause severe corrosion in the presence of water. This paper studies the effect of steel-cement interface gaps, ranging from 1 mm to 0 um, on casing corrosion. Corrosion kinetics were measured employing electrochemical techniques including linear polarization resistance, open circuit potential and electrochemical impedance spectroscopy. The experimental results showed that the corrosion of steel is not significant where the gap between steel and cement is small ({le} 100 {micro}m). Corrosion rates are controlled by the diffusion of corrosive species (H{sub 2}CO{sub 3} and H{sup +}) along the interface. In contrast, steel corrosion is severe in a broad gap where the corrosion process is limited only by the reaction kinetics of steel and corrosive species. The threshold leading to severe corrosion in terms of the cement-steel interface size (100 {micro}m) was determined. Our research clarifies a corrosion scenario at the cement-steel interface. Casing steel corrosion is initiated when attacked by corrosive species at the cement-steel interface. For relatively tight interfaces, this results in a slow thinning of the casing and expansion of the interface width. If the gap increases beyond the critical threshold size, the corrosion rate increases significantly, and a potentially damaging cycle of corrosion and interface expansion is developed.

  9. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Prabhu Paulraj

    2015-08-01

    Full Text Available Duplex Stainless Steels (DSS and Super Duplex Stainless Steel (SDSS have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic phases and their effects on corrosion and mechanical properties. First the effect of various alloying elements on DSS and SDSS has been discussed followed by formation of various intermetallic phases. The intermetallic phases affect impact toughness and corrosion resistance significantly. Their deleterious effect on weldments has also been reviewed.

  10. Operation corrosion test of austenitic steel bends for supercritical coal boilers

    Directory of Open Access Journals (Sweden)

    Cizner J.

    2016-03-01

    Full Text Available Corrosion tests of both annealed and not annealed bends of HR3C and S304H steels in operation conditions of black and brown coal combustion boilers in EPRU and EDE. After a long-term exposure, the samples were assessed gravimetrically and metallographically. The comparison of annealed and unannealed states showed higher corrosion rates in the annealed state; corrosion of the sample surface did not essentially differ for compression and tensile parts of the beams. Detailed assessment of both steels is described in detail in this study.

  11. Mechanical Performance versus Corrosion Damage Indicators for Corroded Steel Reinforcing Bars

    Directory of Open Access Journals (Sweden)

    Silvia Caprili

    2015-01-01

    Full Text Available The experimental results of a testing campaign including tensile and low-cycle fatigue tests on different reinforcing steel bar types in the as-delivered and corroded condition are presented. Experimental data were statistically analyzed adopting ANOVA technique; Performance Indicators (PIs, describing the mechanical performance characteristics of reinforcements, and Corrosion Damage Indicators (CDIs, describing the detrimental effects of corrosion phenomena, were determined and correlated in order to evaluate the influence of corrosion on the behaviour of reinforcing steels, providing useful information for designers in addition to what is presented in current standards.

  12. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  13. Effect of Nitrite Inhibitor on the Macrocell Corrosion Behavior of Reinforcing Steel

    Directory of Open Access Journals (Sweden)

    Zhonglu Cao

    2015-01-01

    Full Text Available The effect of nitrite ions on the macrocell corrosion behavior of reinforcing steel embedded in cement mortar was investigated by comparing and analyzing the macrocell corrosion current, macrocell polarization ratios, and slopes of anodic and cathodic steels. Based on the experimental results, the relationship between macrocell potential difference and macrocell current density was analyzed, and the mechanism of macrocell corrosion affected by nitrite ions was proposed. The results indicated that nitrite ions had significant impact on the macrocell polarization ratios of cathode and anode. The presence of nitrite could reduce the macrocell current by decreasing the macrocell potential difference and increasing the macrocell polarization resistance of the anode.

  14. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

  15. Efficient Complex Surfactants from the Type of Fatty Acids as Corrosion Inhibitors for Mild Steel C1018 in CO{sub 2}-Environments

    Energy Technology Data Exchange (ETDEWEB)

    Abbasov, Vagif M.; Abd Ellatee, Hany M.; Aliyeva, Leylufer I.; Ismayilov, Ismayil T.; Qasimov, Elmar E.; Narmin, Mamedova M. [National Academy of Sciences of Azerbaijan, Baku (Azerbaijan)

    2013-02-15

    The efficiency of three complex surfactants based on sunflower oil and nitrogen containing compounds as corrosion inhibitors for mild steel in CO{sub 2}-saturated 1% NaCl solution, has been determined by weight loss and LPR corrosion rate measurements. These compounds inhibit corrosion even at very low concentrations. The inhibition process was attributed to the formation of an adsorbed film on the metal surface that protects the metal against corrosive media. The inhibition efficiency increases with increasing the concentration of the studied inhibitors. Maximum inhibition efficiency of the surfactants is observed at concentrations around its critical micellar concentration (CMC). Adsorption of complex surfactants on the mild steel surface is in agreement with the Langmuir adsorption isotherm model, and the calculated Gibbs free energy values confirm the chemical nature of the adsorption. Energy dispersive X-ray fluorescence microscopy (EDRF) observations of the electrode surface confirmed the existence of such an adsorbed film.

  16. Surface and cut-edge corrosion behavior of Zn-Mg-Al alloy-coated steel sheets as a function of the alloy coating microstructure

    Science.gov (United States)

    Oh, Min-Suk; Kim, Sang-Heon; Kim, Jong-Sang; Lee, Jae-Won; Shon, Je-Ha; Jin, Young-Sool

    2016-01-01

    The effects of Mg and Al content on the microstructure and corrosion resistance of hot-dip Zn-Mg-Al alloycoated steel sheets were investigated. Pure Zn and Zn-based alloy coatings containing Mg (0-5 wt%) and Al (0.2-55 wt%) were produced by a hot-dip galvanizing method. Mg and Al addition induced formation of intermetallic microstructures, like primary Zn, Zn/MgZn2 binary eutectic, dendric Zn/Al eutectoid, and Zn/Al/MgZn2/ternary eutectic structures in the coating layer. MgZn2-related structures (Zn/MgZn2, Zn/Al/MgZn2, MgZn2) played an important role in increasing the corrosion resistance of Zn-Mg-Al alloy-coated steel sheets. Zn-3%Mg-2.5%Al coating layer containing a large volume of lamellar-shaped Zn/MgZn2 binary eutectic structures showed the best cut-edge corrosion resistance. The analysis indicated that Mg dissolved from MgZn2 in the early stage of corrosion and migrated to the cathodic region of steel-exposed cut-edge area to form dense and ordered protective corrosion products, leading to prolonged cathodic protection of Zn-Mg-Al alloy-coated steel sheets.

  17. Prediction of External Corrosion for Steel Cylinders 2003 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, RLS

    2003-09-24

    Depleted uranium hexafluoride (UF{sub 6}) is stored in over 60,000 steel cylinders at the East Tennessee Technology Park (ETTP) in Oak Ridge, Tennessee, at the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and at the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The cylinders range in age from six to 52 years. Although when new the cylinders had wall thicknesses specified to within manufacturing tolerances, over the years corrosion has reduced their actual wall thicknesses. The UF{sub 6} Cylinder Project is managed by the United States Department of Energy (DOE) to safely maintain the UF{sub 6} and the cylinders containing it. The requirements of the Project are delineated in the System Requirements Document (LMES 1997a), and the actions needed to fulfill those requirements are specified in the System Engineering Management Plan (LMES 1997b). This report documents activities that address requirements and actions involving forecasting cylinder wall thicknesses. Wall thickness forecasts are based on models fit to ultrasonic thickness (UT) measurement data. First, UT data collected during FY02 is combined with UT data collected in earlier years (FY92-FY01), and all of the data is inventoried chronologically and by various subpopulations. Next, the data is used to model either maximum pit depth or minimum thickness as a function of cylinder age, subpopulation (e.g., PGDP G-yard, bottom-row cylinders), and initial thickness estimates. The fitted models are then used to extrapolate minimum thickness estimates into the future and to compute estimates of numbers of cylinders expected to fail various thickness criteria. A model evaluation is performed comparing UT measurements made in FY02 with model-fitted projections based only on data collected before FY02. The FY02 UT data, entered into the corrosion model database and not available for the previous edition of this report (Schmoyer and Lyon 2002), consists of thickness measurements of 48

  18. Corrosive wear forecasting of steel elements on the basis of mathematical modeling methods

    Directory of Open Access Journals (Sweden)

    Soloviev Alexey

    2016-01-01

    Full Text Available Life Extension and resistance increase of metal materials and constructions to the corrosion destruction processes is the most important scientific and technical problem. To solve this problem it is necessary to develop complex scientific research to study the corrosion phenomena, along with practical actions against corrosion directed to selecting new corrosion resistant metal materials and methods of their protection. This research is carried out for searching mathematical model which could predict corrosive wear in metal constructions with a certain accuracy taking into account design and the type of corrosion process.

  19. Ductility of reinforcing steel with different degrees of corrosion and the 'equivalent steel' criterion

    Directory of Open Access Journals (Sweden)

    Moreno Fernández, E.

    2007-06-01

    Full Text Available One of the most significant effects of reinforcing steel corrosion on reinforced concrete structures is the decline in the ductility-related properties of the steel. Such properties condition the behaviour of reinforced concrete structures and must be taken into account when re-engineering corroded members, for even the analytical approach itself may be determined on these grounds. The present experimental study addresses the variation in the ductility of concrete-embedded steel bars when exposed to accelerated corrosion; the results serve as a basis for a discussion of the most suitable methodology for structural analysis.Uno de los efectos más significativos de la corrosión de la armadura en las estructuras de hormigón armado es la disminución de las propiedades relacionadas con la ductilidad del acero. La ductilidad del acero engloba un conjunto de propiedades que condicionan el comportamiento de las estructuras de hormigón armado y es necesario considerar en el recálculo de estructuras ya corroídas, hasta el punto de condicionar en muchas ocasiones la metodología del análisis. En este trabajo experimental se estudia la variación de la ductilidad de barras de acero embebidas en hormigón que sufren un proceso de corrosión acelerada; se realizan consideraciones acerca de la metodología más conveniente de análisis estructural a realizar según los resultados obtenidos.

  20. 9% Cr steel high temperature oxidation. Solutions investigated for improving corrosion resistance of the steel

    Energy Technology Data Exchange (ETDEWEB)

    Evin, Harold Nicolas; Heintz, Olivier; Chevalier, Sebastien [UMR 5209 CNRS-Bourgogne Univ. (France). Lab. Interdisciplinaire Carnot de Bourgogne; Foejer, Cecilia; Jakani, Saad; Dhont, Annick; Claessens, Serge [OCAS N.V. ArcelorMittal Global R and D, Gent (Belgium)

    2010-07-01

    The improvement of high temperature oxidation resistance of low chromium content steels, such as T/P91, is of great interest in regards with their application in thermal power generating plants. Indeed, they possess good creep properties, but are facing their limits of use at temperature higher than 600 C, due to accelerated corrosion phenomena. Good knowledge of the mechanisms involved during their oxidation process is needed to prevent the degradation of the materials and to extend life time of the power plants components. Oxide layers thermally grown, on 9% Cr steels (provided by OCAS N.V), during isothermal tests between 600 C and 750 C in laboratory air under atmospheric pressure were investigated, by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The oxidation behaviour appeared very limited at 750 C, due to the presence of a breakaway, which can be linked to iron porous oxide grown over the surface of the samples. ''In situ'' X-ray Photoelectron spectroscopy (XPS) analyses were performed in air at 600 C after short exposures (between 5 min and 25 h). A complex mixture of iron oxide, Cr{sub 2}O{sub 3} and Cr (VI) species were characterized in the scales. The in-situ analyses were compared and related to XPS analyses performed on thick oxide scales formed on samples oxidized in air at 600 C for 100h. An oxidation mechanism is then proposed to understand the oxide scale growth in the temperature range 600 - 750 C. The second step of this study consists in improving the high temperature corrosion resistance of these steels without modifying their mechanical properties. Thus several solutions were investigated such as MOCVD coatings, pack cementation coatings, and tested in cycle conditions prior. (orig.)