WorldWideScience

Sample records for steel corrosion protection

  1. Guidelines for the Protection of Steel Piles : Corrosive Marine Environment

    OpenAIRE

    Rhodes, Graham

    2011-01-01

    The corrosion of steel is a common phenomenon. In a marine environment, steel is corroded at an accelerated rate due to the atmospheric conditions. To combat this corrosion, steel piles are coated in order to protect them. As a major supplier of steel piles, Rautaruukki Oyj (Ruukki) commissioned this project in order to streamline their coating process. Currently Ruukki supplies a different coating system for almost every job; the aim of the project was to reduce the number of systems used to...

  2. Corrosion protection by sonoelectrodeposited organic films on zinc coated steel.

    Science.gov (United States)

    Et Taouil, Abdeslam; Mahmoud, Mahmoud Mourad; Lallemand, Fabrice; Lallemand, Séverine; Gigandet, Marie-Pierre; Hihn, Jean-Yves

    2012-11-01

    A variety of coatings based on electrosynthesized polypyrrole were deposited on zinc coated steel in presence or absence of ultrasound, and studied in terms of corrosion protection. Cr III and Cr VI commercial passivation were used as references. Depth profiling showed a homogeneous deposit for Cr III, while SEM imaging revealed good surface homogeneity for Cr VI layers. These chromium-based passivations ensured good protection against corrosion. Polypyrrole (PPy) was also electrochemically deposited on zinc coated steel with and without high frequency ultrasound irradiation in aqueous sodium tartrate-molybdate solution. Such PPy coatings act as a physical barrier against corrosive species. PPy electrosynthesized in silent conditions exhibits similar properties to Cr VI passivation with respect to corrosion protection. Ultrasound leads to more compact and more homogeneous surface structures for PPy, as well as to more homogeneous distribution of doping molybdate anions within the film. Far better corrosion protection is exhibited for such sonicated films. PMID:22516111

  3. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  4. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  5. Studies and research work on the reinforcement steel and concrete surface corrosion protection methods

    OpenAIRE

    Gheorghe Croitoru

    2013-01-01

    Methods for reinforcement steel corrosion protection and concrete surface protection are analyzed. Knowing the corrosion process mechanism reinforcement steel can be protected by different protection methods even in the presence of crevices larger than those anticipated by design. The selection of the corrosion protection method depends on the reduction level of the reinforcement steel corrosion which in its turn is determined by the atmospheric conditions. The selection of the accelerated co...

  6. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II: Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  7. Characterisation of corrosion products on pipeline steel under cathodic protection

    Energy Technology Data Exchange (ETDEWEB)

    Lanarde, Lise [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France)]|[UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu, 75252 Paris Cedex 05 (France); Campaignolle, Xavier; Karcher, Sebastien; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France); Joiret, Suzanne [UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu 75252 Paris Cedex 05 (France)

    2004-07-01

    Onshore gas transmission lines are conjointly protected against external corrosion by cathodic protection (CP) and organic coatings. If both protection systems are simultaneously faulty, the pipe may be subjected to local loss of protection criteria. Consequently, the development of a corrosion due to the ground intrinsic corrosiveness may occur. To guarantee an optimal and safe use of its 31000 km buried gas transmission network, Gaz de France regularly inspects its pipelines. When indications of metal damage are suspected, excavations are realized to carry out a finer diagnosis and, if necessary, to repair. Whenever, corrosions are encountered, although it occurs very scarcely, it is necessary to evaluate its degree of gravity: activity, mechanism, and kinetics. Among corrosion defects, it is indeed essential to differentiate those active, from those older inactive at the time of excavation, since those last ones may possibly have been annihilated, by a PC reinforcement for instance. Eventually, the identification of the corrosion mechanism and its associated rate will provide an assessment of the risks encountered by other sections of the pipeline similar to that excavated. This study investigates to what extent the degree of gravity (activity, kinetics) of a corrosion can be determined by the characterization and identification of its associated corrosion products. Moreover, it will attempt to relate it to the close environment features as well as to the operating conditions of the pipe. The preliminary results presented in this paper consist in a laboratory study of the time evolution of corrosion products formed on the surface of ordinary low carbon steel samples. The specimens have been previously subjected to various polarization conditions in various aqueous media. The selected solutions are characteristic of ground waters. The main parameters considered for the definition of the media were its initial chemical composition, pH and dissolved gas composition

  8. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  9. Microbial iron respiration can protect steel from corrosion.

    Science.gov (United States)

    Dubiel, M; Hsu, C H; Chien, C C; Mansfeld, F; Newman, D K

    2002-03-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes in the corrosion rate and corrosion potential as a function of time for these mutants in comparison to the wild type. Counter to prevailing theories of MC, our results indicate that biofilms comprising iron-respiring bacteria may reduce rather than accelerate the corrosion rate of steel. Corrosion inhibition appears to be due to reduction of ferric ions to ferrous ions and increased consumption of oxygen, both of which are direct consequences of microbial respiration. PMID:11872499

  10. Microbial Iron Respiration Can Protect Steel from Corrosion

    OpenAIRE

    Dubiel, M.; Hsu, C H; Chien, C. C.; Mansfeld, F.; Newman, D. K.

    2002-01-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes...

  11. Mechanism of protective film formation during CO2 corrosion of X65 pipeline steel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Electrochemical techniques,X-ray diffraction (XRD),and scanning electron microscopy (SEM) were applied to study the corrosion behaviors of X65 steel in static solution with carbon dioxide (CO2 at 65℃.The results show that iron carbonate (FeCO3deposits on the steel surface as a corrosion product scale.This iron carbonate scale acts as a barrier to CO2 corrosion,and can reduce the general corrosion rate.The protection ability of the scale is closely related to the scale morphological characteristics.

  12. Polypyrrole electrochemistry: Environmentally friendly corrosion protection of steel: (im)possibilities

    NARCIS (Netherlands)

    Hamer, W.J.

    2005-01-01

    Chromate compounds have been widely used to improve the corrosion protection of galvanised steel and aluminium objects in the past decades. The hexavalent chromium in chromate enhances the adherence of coatings to galvanised steel and aluminium. Additionally, if the passive layers on these material

  13. Corrosion Protection Service Life of Epoxy-Coated Reinforcing Steel in Virginia Bridge Decks

    OpenAIRE

    Brown, Michael C.; Weyers, Richard E.; Megan C. Wheeler

    2003-01-01

    The corrosion protection service life extension provided by epoxy-coated reinforcement (ECR) was determined by comparing ECR and bare steel bars from 10 Virginia bridge decks built between 1981 and 1995. The objective was to determine the corrosion protection service life time extension provided by ECR field specimens with various degrees of coating adhesion: disbonded, partially disbonded, and wholly bonded coatings. The size and length distributions of cracks in Virginia bridge decks were i...

  14. Parameters Influencing the Corrosion Protection Service Life of Epoxy Coated Reinforcing Steel in Virginia Bridge Decks

    OpenAIRE

    Wheeler, Megan Caroline

    2003-01-01

    This study is an evaluation of epoxy coated reinforcing steel (ECR) and its ability to effectively provide corrosion protection in reinforced concrete highway bridge decks. An analysis was conducted on 10 bridge decks built in the state of Virginia between the years 1981 and 1995. A total of 141 cores containing either ECR or bare steel were evaluated. A chloride solution was applied to the surface on a weekly cycle (for a total duration of 3.06 years) and a nondestructive electrochemica...

  15. Electrochemical synthesis and characterisation of hybrid materials polypyrrole/dodecatungstophosphate as protective agents against steel corrosion

    Science.gov (United States)

    Bonastre Cano, Jose Antonio

    The losses caused by the effect of the corrosion are of the order of 2-3,5% of the GDP of the developed countries or developing only in direct costs, losses in structures or products. This figure doubles by the indirect costs, losses of productivity or demands for delays. Beside the possible losses of human lives, any intent leaded to the decrease of the corrosion in rusty metals is a commendable objective from the point of view of the protection of the environment. Building industry employing reinforced concrete is able to project some structural elements (pillars, wrought, beam, etc.) in principle free of corrosion, assuring during many years the useful life of the work in service. However, the reinforced concrete would be' a perfect solution if the indefinite permanency of the passive state of the steel could be guaranteed. Indeed, although the steel is protected against corrosion due to basic pH which provides the cement, the severe action of saline media or the effect of CO2 can diminish this protection conditions beginning the corrosion in steel elements. Type-p doped conducting polymers, as polypyrrole, are firm candidates to protect carbon steel providing galvanic protection by stabilising the passive layer of Fe oxides initially grown. Doping the polymeric matrix with polioxometalates, concretely phosphotungstate PW12O403-, is a very interesting hypothesis due to their oxidising effect, improving the anodic protection by the hybrid material electrosynthesised on carbon steel substrate. First in the present work, a new method was developed by cyclic voltammetry in LiClO4 + acetonitrile medium in order to diminish the unavoidable oxidation of carbon steel when the electrosyntesis of the hybrid material polypyrrole/PW12O403- is carrying out. The beginning potential of polypyrrole polymerisation is about 0.8 V (vs. Ag/AgCl), a positive potential where oxidation of Fe substrate is high, not allowing the electrodeposition of the hybrid material. On the other

  16. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Science.gov (United States)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  17. Corrosion protection

    International Nuclear Information System (INIS)

    This invention describes a corrosion protection device for long-term storage containers of radioactive matter, in particular of irradiated fuel elements stored in geological formations apt for the purpose. This device prevents corrosion of the containers even if water emerges unexpectedly, or, in any case, inhibits and minimizes corrosion. The device comprehends reactive anodes that are connected to the containers by means of conductive connections. (orig.)

  18. Self-immunity microcapsules for corrosion protection of steel bar in reinforced concrete

    Science.gov (United States)

    Wang, Yanshuai; Fang, Guohao; Ding, Weijian; Han, Ningxu; Xing, Feng; Dong, Biqin

    2015-12-01

    A novel microcapsule-based self-immunity system for reinforced concrete is proposed. Its feasibility for hindering the corrosion of steel rebar by means of lifting the threshold value of [Cl-]/[OH-] is discussed. Precisely controlled release behavior enables corrosion protection in the case of depassivation. The release process is characterized over a designated range of pH values, and its release characteristics of the microcapsules, triggered by decreasing pH value, are captured by observing that the core crystals are released when exposed to a signal (stimulus). The aim of corrosion protection of steel bar is achieved through the constantly-stabilized passive film, and its stability is promoted using continuous calcium hydroxide released from the microcapsule, restoring alkaline conditions. The test results exhibited that the release process of the microcapsules is a function of time. Moreover, the release rate of core materials could interact with environmental pH value, in which the release rate is found to increase remarkably with decreasing pH value, but is inhibited by high pH levels.

  19. Selection of varnish-and-paint system for protection of 20Kh3MVF steel from atmospheric corrosion

    International Nuclear Information System (INIS)

    A varish-and-paint system has been selected for protecting steel 20Kh3MVF against atmospheric corrosion under conditions of elevated temperatures and humidity. It has been established that optimum protection of steel can be achieved by coating it with epoxy enamel EhP-525 in combination with surface phosphating. For lono.-term protection, enamel ML-12 coatings on the phosphate layer are recommended

  20. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides

    Science.gov (United States)

    Corrosion is one of the most serious and challenging problems faced worldwide by industry. This research investigates the inhibition of corrosive behavior of SAE1010 steel by bacterial exopolysaccharides. Electrochemical Impedance Spectroscopy was used to evaluate the corrosion inhibition of diffe...

  1. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    Science.gov (United States)

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS. PMID:23475060

  2. Electrochemical Impedance Spectroscopy Study on Corrosion Protection of Acrylate Nanocomposite on Mild Steel Doped Carbon Nanotubes

    Science.gov (United States)

    Mahmud, M. R.; Akhir, M. M.; Shamsudin, M. S.; Afaah, A. N.; Aadila, A.; Asib, N. A. M.; Alrokayan, Salman A. H.; Khan, Haseeb A.; Harun, M. K.; Rusop, M.; Abdullah, S.

    2015-05-01

    Acrylate:carbon nanotubes (A:CNTs) nanocomposite thin film was prepared by sol- gel technique. The corrosion coating protection of acrylate:carbon nanotubes (CNTs) nanocomposite thin film has been coated on mild steel characterised by electrochemical impedance spectrometer (EIS) measurement and equivalent circuit model are employed to analyse coating impedance for corrosion protection. In this study, 3.5 w/v % sodium chloride (NaCl) solution was immersed the acrylate:carbon nanotubes nanocomposite thin film. As the results, the surface morphology were found that there formation of carbon nanotubes with good distribution on acrylate-based coating. From EIS measurement, A:CNTs nanocomposite thin film with 0.4 w/v % contain of CNTs was exhibited the highest coating impedance from Nyquist graph after immersed in sodium chloride solution and may provide the excellent corrosion protection. The Bode plots have shown the impedance is high at the beginning from the time at high frequency and slightly decreases with value of frequency become smaller.

  3. Use of Extracted Green Inhibitors as a Friendly Choice in Corrosion Protection of Low Alloy Carbon Steel

    Directory of Open Access Journals (Sweden)

    Jano, A.

    2012-11-01

    Full Text Available Mitigation of corrosion impact on environment is an important step in environmental protection. Use of environmentally friendly corrosion protection methods is very important. It is smart to choose cheap and safe to handle compounds as corrosion inhibitors. The use of green inhibitors (extracted inexpensively, from the seed endosperm of some Leguminosae plants, and investigation of their efficiency in corrosion protection is the aim of this study. As green inhibitor one kind of polysaccharides (galactomannan from locust bean gum (also known as carob gum, carob bean gum extracted from the seed of carob tree is used. Corrosion protection efficiency of these extracted green inhibitors was tested for carbon steel marked as: steel 39, steel 44, and iron B 500 (usually applied as reinforcing bars to concrete. Sulfuric acid solution in the presence of chloride ions was used as corrosion media. The composition of corrosion acid media used was 1 mol L-1 H2SO4 and 10-3 mol L-1 Cl- (in the form of NaCl. Electrochemical techniques such as potentiodynamic polarization methods were used for inhibitor efficiency testing.

  4. Microbial corrosion of stainless steel.

    Science.gov (United States)

    Ibars, J R; Moreno, D A; Ranninger, C

    1992-11-01

    Stainless steel, developed because of their greater resistance to corrosion in different aggressive environments, have proved to be affected, however, by various processes and types of corrosion. Some of these types of corrosion, mainly pitting, is activated and developed in the presence of microorganisms, which acting in an isolated or symbiotic way, according to their adaptation to the environment, create a favorable situation for the corrosion of these steel. The microorganisms that are involved, mainly bacteria of both the aerobic and anaerobic type, modify the environment where the stainless steel is found, creating crevices, differential aeration zones or a more aggressive environment with the presence of metabolites. In these circumstances, a local break of the passive and passivating layer is produced, which is proper to these types of steel and impedes the repassivation that is more favorable to corrosion. In the study and research of these types of microbiologically influenced corrosion are found electrochemical techniques, since corrosion is fundamentally an electrochemical process, and microbiological techniques for the identification, culture, and evaluation of the microorganisms involved in the process, as well as in the laboratory or field study of microorganism-metal pairs. Microstructural characterization studies of stainless steel have also been considered important, since it is known that the microstructure of steel can substantially modify their behavior when faced with corrosion. As for surface analysis studies, it is known that corrosion is a process that is generated on and progresses from the surface. The ways of dealing with microbiologically influenced corrosion must necessarily include biocides, which are not always usable or successful, the design of industrial equipment or components that do not favor the adherence of microorganisms, using microstructures in steel less sensitive to corrosion, or protecting the materials. PMID:1492953

  5. Corrosion properties of steel protected by nanometre-thick oxide coatings

    International Nuclear Information System (INIS)

    Highlights: • 40–50 nm mixed alumina–tantala coatings were grown by atomic layer deposition. • Effects of substrate surface finish and oxide mix were analysed. • Nanolaminate stacks are better resistant to breakdown. • Localised corrosion occurs at pre-existing coating defects exposing substrate sites. • Substrate brushing and H2–Ar plasma pre-treatment hinder pit initiation. - Abstract: A comprehensive study of the corrosion properties of low alloy steel protected by 40–50 nm aluminium and tantalum mixed oxide coatings grown by atomic layer deposition is reported. Electrochemical and surface analysis was performed to address the effect of substrate surface finish and whether an oxide mixture or nanolaminate was used. There was no dissolution or breakdown for nanolaminate alumina/tantala stacks in acidic NaCl solution. Localised corrosion (pitting) took place when defects exposing the substrate pre-existed in the coating. Substrate pre-treatment by brushing and H2–Ar plasma was instrumental to block or slow down pit initiation by reducing the defect dimensions

  6. Corrosion Protection of Steel by Thin Coatings of Starch-oil Emulsions

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. This research investigated the inhibition of corrosive behavior by jet-cooked starch-soybean oil composites on SAE 1010 steel. Electrochemical Impedance Spectroscopy (EIS) was used to evaluate t...

  7. The effect of oil on carbon dioxide corrosion inhibition on carbon steel - potential for improved corrosion protection

    International Nuclear Information System (INIS)

    The search for robust and cost efficient ways to prevent internal corrosion of carbon steel piping and equipment in oil and gas production and transportation has lead to the development of highly sophisticated CO2 corrosion inhibitor products. This thesis studies oil wetting and corrosion inhibitor performance on bare steel and steel with corrosion product deposits on the surface, in the presence of a refined, low aromatic hydrocarbon oil. Three surfactants were used in the experiments; two commercial inhibitor base chemicals; an oleic imidazoline salt (OI) and a phosphate ester (PE), and cetyl trimethyl ammonium bromide (CTAB), a well characterized quaternary ammonium compound. Adsorption characteristics of the inhibitors on corroding iron and FeCO3 particles were also studied. Polarization resistance (PR) and electrochemical impedance spectroscopy (EIS) techniques were used to study the effect of the oil on the performance of the inhibitors. The performance testing was done on corroding carbon steel without any surface deposits and on carbon steel with either ferrous carbonate (FeCO3) or ferric corrosion products on the surface. The results showed that the addition of oil in the inhibitor tests had a significant, positive effect on the performance of the two commercial corrosion inhibitors; decrease in corrosion rate of about one order of magnitude compared to the rate without oil was found. Based on the EIS data it was concluded that the improved performance was caused by a modification of the inhibitor film and not the formation of a macroscopic oil film on the steel surface. Indications of oil wetting of the steel surface were only found when ferric corrosion products were present and OI was used as the inhibitor. No such effects were seen on bare steel or on FeCO3 covered surfaces. Contact angle measurements and dispersion tests were used to investigate the effect of the inhibitors on the wettability of the three types of surfaces when they were exposed to

  8. Parameters Governing the Corrosion Protection Efficiency of Fusion-Bonded Epoxy Coatings on Reinforcing Steel

    OpenAIRE

    Andrei Ramniceanu; Weyers, Richard E.; Brown, Michael C.; Sprinkel, Michael M.

    2008-01-01

    The purpose of this study was to investigate various epoxy coating and exposure parameters to determine their effects on the corrosion of reinforcing steel. The parameters investigated were: chloride content at the bar depth, coated bar corroded area, corrosion product color under the coating, epoxy coating adhesion, coating color, coating damage (holidays and holes), coating thickness, TGA, DSC and EDS analysis and SEM coating cracking investigation. This study demonstrated that the ECR coat...

  9. Corrosion protection by anaerobiosis.

    Science.gov (United States)

    Volkland, H P; Harms, H; Wanner; Zehnder, A J

    2001-01-01

    Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion. Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomonas putida mt2 in an aerobic phosphate-buffered medium containing benzoate as carbon and energy source, underwent a surface reaction leading to the formation of a corrosion-inhibiting vivianite layer [Fe3(PO4)2]. Electrochemical potential (E) measurements allowed us to follow the buildup of the vivianite cover. The presence of sufficient metabolically active bacteria at the steel surface resulted in an E decrease to -510 mV, the potential of free iron, and a continuous release of ferrous iron. Part of the dissolved iron precipitated as vivianite in a compact layer of two to three microns in thickness. This layer prevented corrosion of mild steel for over two weeks, even in a highly corrosive medium. A concentration of 20 mM phosphate in the medium was found to be a prerequisite for the formation of the vivianite layer.

  10. An electrochemical study of corrosion protection by primer-topcoat systems on 4130 steel with ac impedance and dc methods

    Science.gov (United States)

    Mendrek, M. J.; Higgins, R. H.; Danford, M. D.

    1988-01-01

    To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac impedance method is applied to six systems of primer coated and primer topcoated 4130 steel. Two primers were used: a zinc-rich epoxy primer and a red lead oxide epoxy primer. The epoxy-polyamine topcoat was used in four of the systems. The EG and G-PARC Model 368 ac impedance measurement system, along with dc measurements with the same system using the polarization resistance method, were used to monitor changing properties of coated 4230 steel disks immersed in 3.5 percent NaCl solutions buffered at pH 5.4 over periods of 40 to 60 days. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for the resistors and capacitors, that can be assigned in the equivalent circuit following a least-squares analysis of the data, describe changes that occur on the corroding metal surface and in the protective coatings. Two equivalent circuits have been determined that predict the correct Bode phase and magnitude of the experimental sample at different immersion times. The dc corrosion current density data are related to equivalent circuit element parameters. Methods for determining corrosion rate with ac impedance parameters are verified by the dc method.

  11. Multilayer Al2O3/TiO2 Atomic Layer Deposition coatings for the corrosion protection of stainless steel

    International Nuclear Information System (INIS)

    Atomic Layer Deposition (ALD) is used to deposit conformal nanometric layers onto different substrates. In this paper, characterization of different ALD layers has been carried out in order to evaluate the suitability of this deposition technolnique for the corrosion protection of stainless steel substrates. Al2O3, TiO2 and multilayer configurations, have been deposited on AISI 316 austenitic stainless steel and have then been investigated using atomic force microscopy (AFM), glow discharge optical emission spectrometry (GDOES), scanning electron microscopy (SEM), Vickers indentation and potentiodynamic polarizations (PP). AFM has been used to obtain a morphological characterization and to evaluate the thickness of the depositions. SEM has been used to investigate the presence of deposition defects. GDOES has been used to obtain a compositional profile. Vickers indentations were used in order to evaluate the resistance to delamination. PPs have been used in order to evaluate the corrosion protection. The results have showed that corrosion resistance can be effectively enhanced. Multilayer configuration proved to be more effective than single layers configurations. - Highlights: ► Atomic Layer Deposition (ALD) coatings with different thicknesses were tested. ► Glow Discharge Optical Emission Spectroscopy gave in-depth composition profiles. ► Corrosion resistance was strongly enhanced by ALD. ► Coating to substrate adhesion was improved for thin and multilayer coatings. ► Multilayer ALD configurations proved to be more protective than single layers.

  12. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    Science.gov (United States)

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability. PMID:27474635

  13. Protection of carbon steel against hot corrosion using thermal spray Si- and Cr-base coatings

    Science.gov (United States)

    Porcayo-Calderon, J.; Gonzalez-Rodriguez, J. G.; Martinez, L.

    1998-02-01

    A Fe75Si thermal spray coating was applied on the surface of a plain carbon steel baffle plate. Beneath this coating, a Ni20Cr coating was applied to give better adherence to the silicon coating. The baffle was installed in the high-temperature, fireside, corrosion zone of a steam generator. At the same time, an uncoated 304 stainless steel baffle was installed nearby for comparison. For 13 months the boiler burned heavy fuel oil with high contents of vanadium. The samples were studied employing scanning electron microscopy, x-ray microanalysis, and x-ray diffraction techniques. After that, it was possible to inspect the structural state of the components, and it was found that the stainless steel baffle plates were destroyed almost completely by corrosion, whereas the carbon steel coated baffle plate did not suffer a significant attack, showing that the performance of the thermal spray coating was outstanding and that the coating was not attacked by vanadium salts of the molten slag.

  14. Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline–camphorsulfonate nanocomposite coating

    International Nuclear Information System (INIS)

    Highlights: • Epoxy/polyaniline–camphorsulfonate nanocomposite coating well protects steel rebar. • Coating performance is evaluated by impedance measurements up to 1 year. • Ultimate bond strength between the coated rebars and concrete is measured. • Self-compacting concrete shows better anticorrosive property compared to normal one. - Abstract: In this study, an epoxy/polyaniline–camphorsulfonate nanocomposite (epoxy/PANI–CSA) is employed to protect reinforcing steels in chloride-laden concrete environment. The synthesized nanocomposite was characterized using Fourier transform infrared spectroscopy and transmission electron microscopy. Bare, epoxy-coated and epoxy/PANI–CSA nanocomposite-coated steel rebars were embedded in normal and self-compacting concretes. To evaluate their corrosion behaviors, open circuit potential and impedance measurements were performed for the duration of 1 year. Ultimate bond strength of concrete with the reinforcement bars were measured in corroded and uncorroded conditions. It was found that epoxy/PANI–CSA coating provides good corrosion resistance and durable bond strength with concrete for steel rebars

  15. Corrosion Protection of Electro-Galvanized Steel by Green Conversion Coatings

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A cerium-based chemical conversion process was studied. First, zinc coating obtained from a free-cyanide alkaline bath, with derivative of imidazol with new brightener, was investigated, zinc-plated steel specimens were treated with a solution of 50 mmol·L-1 Ce(NO3)3. The corrosion behavior of bare and treated mild galvanized steel was evaluated during exposure to 0.5 mol·L-1 NaCl for different immersion time, using Tafel polarization curves and electrochemical impedance spectroscopy (EIS) measurements. The surface morphology of the coating was studied using scanning electron microscopy (SEM). The composition and chemical percent of the coating were examined by X-ray dispersion energy (EDAX). The results of these measurements showed that the newly developed cerium-based conversion coating process was a promising candidate for replacing the conventional chromate treatments used at present for galvanized steel.

  16. Preparation of crosslinked amphiphilic silver nanogel as thin film corrosion protective layer for steel.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; Ezzat, Abdelrahman O

    2014-07-17

    Monodisperse silver nanoparticles were synthesized by a new developed method via reaction of AgNO3 and oleic acid with the addition of a trace amount of Fe3+ ions. Emulsion polymerization at room temperature was employed to prepare a core-shell silver nanoparticle with controllable particle size. N,N'-methylenebisacrylamide (MBA) and potassium peroxydisulfate (KPS) were used as a crosslinker, and as redox initiator system, respectively for crosslinking polymerization. The structure and morphology of the silver nanogels were characterized by Fourier transform infrared spectroscopy (FTIR), transmission and scanning electron microscopy (TEM and SEM). The effectiveness of the synthesized compounds as corrosion inhibitors for steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Monolayers of silver nanoparticle were self-assembled on the fresh active surface of the steel electrode and have been tested as a corrosion inhibitor for steel in 1 M HCl solution. The results of polarization measurements showed that nanogel particles act as a mixed type inhibitor.

  17. Preparation of Crosslinked Amphiphilic Silver Nanogel as Thin Film Corrosion Protective Layer for Steel

    Directory of Open Access Journals (Sweden)

    Ayman M. Atta

    2014-07-01

    Full Text Available Monodisperse silver nanoparticles were synthesized by a new developed method via reaction of AgNO3 and oleic acid with the addition of a trace amount of Fe3+ ions. Emulsion polymerization at room temperature was employed to prepare a core-shell silver nanoparticle with controllable particle size. N,N'-methylenebisacrylamide (MBA and potassium peroxydisulfate (KPS were used as a crosslinker, and as redox initiator system, respectively for crosslinking polymerization. The structure and morphology of the silver nanogels were characterized by Fourier transform infrared spectroscopy (FTIR, transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. Monolayers of silver nanoparticle were self-assembled on the fresh active surface of the steel electrode and have been tested as a corrosion inhibitor for steel in 1 M HCl solution. The results of polarization measurements showed that nanogel particles act as a mixed type inhibitor.

  18. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    Science.gov (United States)

    Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

    2014-09-01

    In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

  19. Investigation on the Effect of Green Inhibitors for Corrosion Protection of Mild Steel in 1 M NaOH Solution

    OpenAIRE

    Premjith Jayakumar Ramakrishnan; Vishnu Deth Kaleekal Janardhanan; Ramkumar Sreekumar; Keerthy Parayil Mohan

    2014-01-01

    Alkaline corrosion is one of the main issues faced by the industries. The main chemicals abundantly used in industries are NaOH, H3PO4, HCl, and H2SO4. Corrosion control of metals has technical, economical, environmental, and aesthetical importance. The use of inhibitors is one of the best options to protect metals and alloys against corrosion. The corrosion protection of mild steel in 1 M NaOH solution by mix of Henna/Zeolite powder was studied at different temperatures by weight loss techni...

  20. Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

    Science.gov (United States)

    Stoot, Adam C.; Camilli, Luca; Spiegelhauer, Susie-Ann; Yu, Feng; Bøggild, Peter

    2015-10-01

    Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel with Ni seed layer coated by a multi-layered graphene thin film (G/Ni/SS). The graphene film, synthesized by chemical vapour deposition (CVD), has a moderate amount of defects according to Raman spectroscopy. Short/medium-term corrosion test shows no significant advantage of using G/Ni/SS rather than Ni/SS, both samples exhibiting a similar trend, thus questioning the short-term positive effect of graphene coatings. However, partial immersion in boiling seawater for three weeks reveals a clear superiority of the graphene coating with respect to steel just protected by Ni. After the test, the graphene film is still intact with unchanged defect density. Our results show that even non-perfect multilayer graphene films can considerably increase the lifetime of future-generation bipolar plates for fuel cells.

  1. Rare earth and silane as chromate replacers for corrosion protection on galvanized steel

    Institute of Scientific and Technical Information of China (English)

    PENG Tianlan; MAN Ruilin

    2009-01-01

    The present work aimed at using rare earth lanthanum salt and trimethoxy(viny)silance as chromate substitutes for galvanized steel passivation, in contrast to zinc coating samples treated with chromate. The corrosion resistance was assessed by electrochemical impedance spectroscopy (EIS) and neutral salt spray tests (NSS). Scanning electron microscopy (SEM) was used to characterize the sample surfaces. The organic coating adhesion on the panel was also investigated via varnishes-cross cut tests. The results indicated that rare earth and silane two-step treatment gave more effective anticorrosion performance than Cr, which also provided good paint adhesion. The coating formation mechanism was also discussed.

  2. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, M.; de la Fuente, D.; I. Díaz; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morphology of steel c...

  3. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  4. Nanocomposite films for corrosion protection

    OpenAIRE

    Sababi, Majid

    2013-01-01

    This thesis describes technical and scientific aspects of new types of composite films/coatings for corrosion protection of carbon steel, composite films with nanometer thickness consisting of mussel adhesive protein (Mefp‐1) and ceria nanoparticles, and polymeric composite coatings with micrometre thickness consisting of conducting polymer and ceria nanoparticles in a UV‐curing polyester acrylate (PEA) resin. The influence of microstructure on corrosion behaviour was studied for a Fe‐Cr‐V‐N ...

  5. Waste of cleaning emulsion sewage as inhibitors of steel corrosion

    Science.gov (United States)

    Fazullin, D. D.; Mavrin, G. V.; Shaikhiev, I. G.

    2016-06-01

    The article describes the corrosion test of steel of the brand 20 in the stratal water. To increase corrosion resistance as a corrosion inhibitor the concentrate waste emulsion of the mark "Incam- 1" was provided. The article presents studies of the corrosion rate with different dosages of corrosion inhibitor in the stratal water. Based on these research results are revealed that the degree of protection of steel is 27% at a dosage of 3.8 g / dm3.

  6. Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

    Directory of Open Access Journals (Sweden)

    Florica Simescu and Hassane Idrissi

    2008-01-01

    Full Text Available We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca10(PO46(OH2. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.

  7. Oxide and nitride protective layers formed on stainless steel by thermal treatment: SEM, AES, WDS and corrosion measurements

    Directory of Open Access Journals (Sweden)

    Jenko, M.

    2008-04-01

    Full Text Available Protective oxide and/or nitride layers on AISI 321 stainless steel were prepared by thermal treatment in air and two controlled atmospheres in a laboratory simulation of an actual technological procedure. Samples’ surface was imaged by Scanning Electron Microscopy (SEM, elemental composition of the substrates was checked by Wavelength Dispersive Spectroscopy (WDS and depth profiles of the samples were measured by Auger Electron Spectroscopy (AES. Since protective layer thicknesses were found to be of the order of hundreds of nanometers an attempt was made to obtain some fast averaged information about layers composition by Wavelength Dispersive Spectroscopy (WDS with appropriately adjusted primary beam energy. Electrochemical corrosion testing was also performed on samples.

  8. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, Manuel; Fuente, Daniel de la; Díaz Ocaña, Iván; Cano, Heidis

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morpholog...

  9. Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Spiegelhauer, Susie Ann;

    2015-01-01

    Abstract Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel...... graphene film is still intact with unchanged defect density. Our results show that even non-perfect multilayer graphene films can considerably increase the lifetime of future-generation bipolar plates for fuel cells....

  10. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    Directory of Open Access Journals (Sweden)

    Marko Chigondo

    2016-01-01

    Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

  11. Corrosion of Steel in Concrete, Part I – Mechanisms

    DEFF Research Database (Denmark)

    Küter, André; Møller, Per; Geiker, Mette Rica

    2006-01-01

    prematurely. Reinforcement corrosion is identified to be the foremost cause of deterioration. Steel in concrete is normally protected by a passive layer due the high alkalinity of the concrete pore solution; corrosion is initiated by neutralization through atmospheric carbon dioxide and by ingress...... of depassivation ions, especially chloride ions. The background and consequences of deterioration of reinforced concrete structures caused by steel corrosion are summarized. Selected corrosion mechanisms postulated in the literature are briefly discussed and related to observations. The key factors controlling...... initiation and propagation of corrosion of steel in concrete are outlined....

  12. Electrochemical corrosion behavior of steel wires in a coalmine with a corrosive medium

    Institute of Scientific and Technical Information of China (English)

    Wang Songquan; Zhang Dekun; Wang Dagang; Zhang Zefeng

    2011-01-01

    A 6 × 19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory, simulating the actual working conditions in a coalmine. An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution. The results show that anode activation of steel wire mainly occurs during pre-corrosion, where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed, while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest. During the intermediate and late immersion periods,a passive film is generated on the surface of steel wires, which are gradually damaged with the passage of time. Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential.Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy (EIS) of steel wires over various corrosive times and different surface treatments, which indicate good fitting results.The double electrical layer charge-transfer resistance increases in the sequence: bare steel wire,untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn, which is consistent with their polarization curves. The oil layer provides a certain protective effect on untreated steel wires, but its effect is not entirely clear.

  13. Corrosion protection of steel by thin coatings of starch-oil dry lubricants

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. Dry lubricants reduce friction between two metal surfaces. This research investigated the inhibition of corrosive behavior a dry lubricant formulation consisting of jet-cooked corn starch and soyb...

  14. Corrosion Mechanism of Corrosion-Resistant Steel Developed for Bottom Plate of Cargo Oil Tanks

    Institute of Scientific and Technical Information of China (English)

    Feilong SUN; Xiaogang LI; Fan ZHANG; Xuequn CHENG; Cheng ZHOU; Nianchun WU; Yuqun YIN

    2013-01-01

    A new type of corrosion-resistant steel consisting of ferrite and bainite phases was developed for cargo oil tanks of crude oil tankers.The corrosion rate of this new steel was 0.22 mm/a,which was equivalent to ca.1/5 of the criterion (≤ 1 mm/a) for corrosion-resistant steels.The composition and element distribution of the corrosion products were investigated by micro-Raman spectrometry and energy dispersive spectrometer.The results demonstrated that the corrosion product was composed of α-FeOOH,Fe3O4 and a continuous Cu enrichment layer.This kind of corrosion product was protective to the steel matrix and accounted for the enhancement of the corrosion resistance of the new developed steel.

  15. Layered double hydroxides as containers of inhibitors in organic coatings for corrosion protection of carbon steel

    OpenAIRE

    Hang, To Thi Xuan; Truc, Trinh Anh; Duong, Nguyen Thuy; Pébère, Nadine; Olivier, Marie-Georges

    2012-01-01

    International audience The present work focuses on the use of layered double hydroxides (LDH) as containers for corrosion inhibitors in an epoxy coating. 2-Benzothiazolylthio-succinic acid (BTSA), used as corrosion inhibitor, was intercalated by co-precipitation in magnesium-aluminum layered double hydroxides. The obtained LDH-BTSA was characterized by infrared spectroscopy, X-ray diffraction and scanning electron microscopy. BTSA release from LDH-BTSA in NaCl solutions was investigated by...

  16. An efficient protection of stainless steel against corrosion: Combination of a conversion layer and titanium dioxide deposit

    OpenAIRE

    Bamoulid, Loubna; Maurette, Marie-Thérèse; De Caro, Dominique; Guenbour, Abdellah; Ben Bachir, Ali; Aries, Lucien; El hajjaji, Souad; Benoit-Marquié, Florence; Ansart, Florence

    2008-01-01

    In the present work, a novel process has been developed to improve the corrosion properties of ferritic stainless steels. Titanium oxide coatings have been deposited onto stainless steel by sol–gel process after a pre-functionalization of the substrate in a conversion bath. Gel titania was prepared by hydrolysis of a titanium butoxide through a sol–gel process. Duplex systems "conversion layer/uniform TiO2 coating" have been prepared on stainless steels using a dipping technique and thermal p...

  17. Electrochemical, atomic force microscopy and infrared reflection absorption spectroscopy studies of pre-formed mussel adhesive protein films on carbon steel for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Fan, E-mail: fanzhang@kth.se [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Pan, Jinshan [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Claesson, Per Martin [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Institute for Surface Chemistry, P.O. Box 5607, SE-114 86 Stockholm (Sweden); Brinck, Tore [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Physical Chemistry, Division of Physical Chemistry, Teknikringen 36, SE-10044 Stockholm (Sweden)

    2012-10-01

    Electrochemical measurements, in situ and ex situ atomic force microscopy (AFM) experiments and infrared reflection absorption spectroscopy (IRAS) analysis were performed to investigate the formation and stability as well as corrosion protection properties of mussel adhesive protein (Mefp-1) films on carbon steel, and the influence of cross-linking by NaIO{sub 4} oxidation. The in situ AFM measurements show flake-like adsorbed protein aggregates in the film formed at pH 9. The ex situ AFM images indicate multilayer-like films and that the film becomes more compact and stable in NaCl solution after the cross-linking. The IRAS results reveal the absorption bands of Mefp-1 on carbon steel before and after NaIO{sub 4} induced oxidation of the pre-adsorbed protein. Within a short exposure time, a certain corrosion protection effect was noted for the pre-formed Mefp-1 film in 0.1 M NaCl solution. Cross-linking the pre-adsorbed film by NaIO{sub 4} oxidation significantly enhanced the protection efficiency by up to 80%. - Highlights: Black-Right-Pointing-Pointer Mussel protein was tested as 'green' corrosion protection strategy for steel. Black-Right-Pointing-Pointer At pH 9, the protein adsorbs on carbon steel and forms a multilayer-like film. Black-Right-Pointing-Pointer NaIO{sub 4} leads to structural changes and cross-linking of the protein film. Black-Right-Pointing-Pointer Cross-linking results in a dense and compact film with increased stability. Black-Right-Pointing-Pointer Cross-linking of preformed film significantly enhances the corrosion protection.

  18. Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens; Avaliacao do comportamento frente a corrosao pelo ataque de cloreto de argamassa armada apos varios tratamentos protetores

    Energy Technology Data Exchange (ETDEWEB)

    Crivelaro, Marcos

    2002-07-01

    In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH){sub 2} solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

  19. Development of Nb2O5|Cu composite as AISI 1020 steel thermal spray coating for protection against corrosion by soil in buried structures

    International Nuclear Information System (INIS)

    An Nb2O|Cu corrosion-resistant coating was developed and applied onto AISI 1020 steel substrate by Powder Flame Spray. A galvanostatic electrochemical technique was employed, with and without ohmic drop, in four different soils (two corrosively aggressive and two less aggressive). Behavior of coatings in different soils was compared using a cathodic hydrogen reduction reaction (equilibrium potential, overvoltage and exchange current density) focusing on the effect of ohmic drop. Results allow recommendation of Nb2O5|Cu composite for use in buried structure protection. (author)

  20. Some peculiarities of corrosion of wheel steel

    OpenAIRE

    Alexander SHRAMKO; Alfred KOZLOWSKY; Elena BELAJA; Yuriy PROIDAK; Pinchuk, Sofia; Gubenko, Svetlana

    2009-01-01

    Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosi...

  1. Atmospheric corrosion of mild steel

    Directory of Open Access Journals (Sweden)

    Morcillo, M.

    2011-10-01

    Full Text Available The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a the morphology of steel corrosion products and corrosion product layers; and b long-term atmospheric corrosion ( > 10 years.

    La corrosión atmosférica del acero suave es un tema de gran amplitud que ha sido tratado por muchos autores en numerosas regiones del mundo. Este artículo de compilación incorpora publicaciones relevantes sobre esta temática, en particular sobre la naturaleza de los productos de corrosión atmosférica, mecanismos y cinética de los procesos de corrosión atmosférica, prestando una atención especial a dos aspectos sobre los que la información publicada ha sido menos abundante: a morfología de los productos de corrosión del acero y capas de productos de corrosión, y b corrosión atmosférica a larga duración (> 10 años.

  2. Multilayer Al{sub 2}O{sub 3}/TiO{sub 2} Atomic Layer Deposition coatings for the corrosion protection of stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Marin, E., E-mail: elia.marin@uniud.it [University of Udine, 33100 Udine (Italy); Guzman, L.; Lanzutti, A. [University of Udine, 33100 Udine (Italy); Ensinger, W. [Darmstadt Technolnische Universitaet, 06151 Germany (Germany); Fedrizzi, L. [University of Udine, 33100 Udine (Italy)

    2012-11-01

    Atomic Layer Deposition (ALD) is used to deposit conformal nanometric layers onto different substrates. In this paper, characterization of different ALD layers has been carried out in order to evaluate the suitability of this deposition technolnique for the corrosion protection of stainless steel substrates. Al{sub 2}O{sub 3}, TiO{sub 2} and multilayer configurations, have been deposited on AISI 316 austenitic stainless steel and have then been investigated using atomic force microscopy (AFM), glow discharge optical emission spectrometry (GDOES), scanning electron microscopy (SEM), Vickers indentation and potentiodynamic polarizations (PP). AFM has been used to obtain a morphological characterization and to evaluate the thickness of the depositions. SEM has been used to investigate the presence of deposition defects. GDOES has been used to obtain a compositional profile. Vickers indentations were used in order to evaluate the resistance to delamination. PPs have been used in order to evaluate the corrosion protection. The results have showed that corrosion resistance can be effectively enhanced. Multilayer configuration proved to be more effective than single layers configurations. - Highlights: Black-Right-Pointing-Pointer Atomic Layer Deposition (ALD) coatings with different thicknesses were tested. Black-Right-Pointing-Pointer Glow Discharge Optical Emission Spectroscopy gave in-depth composition profiles. Black-Right-Pointing-Pointer Corrosion resistance was strongly enhanced by ALD. Black-Right-Pointing-Pointer Coating to substrate adhesion was improved for thin and multilayer coatings. Black-Right-Pointing-Pointer Multilayer ALD configurations proved to be more protective than single layers.

  3. Atmospheric corrosion of carbon steel in the prairie regions

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, W.J. [Calgary Univ., AB (Canada). Dept. of Mechanical and Manufacturing Engineering; Andersson, J.I. [Husky Oil Operations Ltd., Calgary, AB (Canada)

    2010-07-01

    A study of atmospheric corrosion and carbon steel located in the prairie regions of Canada was presented. The study considered corrosion behaviour as well as the standards currently used to establish and predict corrosion in atmospheric conditions. The aim of the study was to develop an accurate predictive method of establishing corrosion amounts over time. The controlling parameters for atmospheric corrosion included acidic rainfall; temperature and humidity; time of wetness; and the presence of major contaminants such as sulfur dioxide (SO{sub 2}). The predictive approach involved the study of a protective film of magnetite iron oxide that establishes itself on carbon steel over time. The presence of the film provides increased atmospheric corrosion resistance. An analysis of the atmospheric corrosion of steel tanks at the Hardisty terminal was used to demonstrate the method. 22 refs., 5 tabs., 7 figs.

  4. Investigation on the Effect of Green Inhibitors for Corrosion Protection of Mild Steel in 1 M NaOH Solution

    Directory of Open Access Journals (Sweden)

    Premjith Jayakumar Ramakrishnan

    2014-01-01

    Full Text Available Alkaline corrosion is one of the main issues faced by the industries. The main chemicals abundantly used in industries are NaOH, H3PO4, HCl, and H2SO4. Corrosion control of metals has technical, economical, environmental, and aesthetical importance. The use of inhibitors is one of the best options to protect metals and alloys against corrosion. The corrosion protection of mild steel in 1 M NaOH solution by mix of Henna/Zeolite powder was studied at different temperatures by weight loss technique. Adsorption, activation, and statistical studies were addressed in this work. Adsorption studies showed that inhibitor adsorbed on metal surface according to Langmuir isotherm. Surface studies were performed by using UV-spectra and SEM. The adsorption of inhibitor on the steel surface was found to obey Langmuir’s adsorption isotherm. The inhibition efficiency increased with increasing concentration of the inhibitor in NaOH medium. Inhibition mechanism is deduced from the concentration and temperature dependence of the inhibition efficiency, Langmuir’s adsorption isotherm, SEM, and UV spectroscopic results.

  5. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  6. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    International Nuclear Information System (INIS)

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings

  7. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    Science.gov (United States)

    Zhang, Da-quan; An, Zhong-xun; Pan, Qing-yi; Gao, Li-xin; Zhou, Guo-ding

    2006-11-01

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.

  8. Corrosion protection of galvanized steel and electroplating steel by decanoic acid in aqueous solution: Electrochemical impedance spectroscopy, XPS and ATR-FTIR

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)], E-mail: mounim.lebrini@pop.ensc-lille.fr; Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2009-06-15

    The inhibiting action of decanoic acid towards the corrosion behaviour of galvanized steel and electroplating steel in aqueous solution has been studied using electrochemical impedance spectroscopy (EIS) techniques. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. Results obtained revealed that decanoic acid is an effective inhibitor. The better performance was obtained in the case of electroplating steel. X-ray photoelectron spectroscopy surface analysis shows that, decanoic acid is chemisorbed on surface of galvanized steel and electroplating steel. These studies have shown that the active site for binding the film on metal surface is the anionic carboxylate head. Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) spectroscopy was used to identify the nature of the deposits on the metal surface.

  9. Cathodic protection to control microbiologically influenced corrosion

    International Nuclear Information System (INIS)

    Information about the cathodic protection performance in environments with microbiologically influenced corrosion (MIC) effects is very fragmented and often contradictory. Not enough is known about the microbial effects on cathodic protection effectiveness, criteria, calcareous deposits, corrosion rates and possible hydrogen embrittlement of titanium and some stainless steel condenser tubes. This paper presents a review of cathodic protection systems, describes several examples of cathodic protection in environments with MIC effects and provides preliminary conclusions about cathodic protection design parameters, criteria and effectiveness in MIC environments. 30 refs

  10. Field corrosion characterization of soil corrosion of X70 pipeline steel in a red clay soil

    Institute of Scientific and Technical Information of China (English)

    Shengrong Wang; Cuiwei Dun; Xiaogang Li; Zhiyong Liunn; Min Zhu; Dawei Zhang

    2015-01-01

    The corrosion behavior of X70 pipeline steel buried in red soil environment has been studied. The surface morphology and elemental distribution were determined by scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). The corrosion kinetics was evaluated by weight loss measurement. The results show that in red soil, the corrosion rate of X70 steel decreases with time, and follows the exponential decay law. General corrosion with non-uniform and localized pitting occurred on the steel surface.α-FeOOH was the dominate products during corrosion in whole buried periods, and the corrosion products exhibited well protective properties. The potentiodynamic polarization tests revealed that icorr decreased with time, indicating the improvement of corrosion resistance. The results of Electrochemical impendence spectroscopy (EIS) are consistent with potentiodynamic polarization tests.

  11. Corrosion behavior of 2205 duplex stainless steel.

    Science.gov (United States)

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  12. Characterization of SiO2-TiO2 Hybrid Corrosion Protective Coatings on Mild Steel

    Science.gov (United States)

    Kirtay, Sebahattin

    2014-12-01

    Organic-inorganic SiO2-TiO2 sol-gel coatings were prepared and applied on a mild steel substrate using dip coating technique and subsequently heat treated at 200 and 300 °C to improve the corrosion resistance. The coating sols were synthesized using Glycidoxytrimethoxysilane and titanium tetraisopropoxide as precursor materials. The corrosion resistances of the both coated and uncoated samples were evaluated by the Tafel polarization and electrochemical impedance spectroscopy in NaCl solution. The microstructure of coated specimens was characterized by scanning electron microscopy. Fourier transformed infrared and energy dispersive spectroscopy analyses were used to identify the presence of various functional groups in the coating solutions. A comparison of the corrosion resistance of the coated and uncoated mild steel was presented. i corr values of coated specimens heat treated at 200 °C were between 6.9 and 9.2 times smaller than those of uncoated specimen. In the case of coated specimens heat treated at 300 °C, i corr values were 4.4 and 5 times smaller than those of uncoated specimen. The coating film was noted to be smooth and between 7.2- and 7.5-µm thick. The measured electrochemical parameters indicated that the corrosion resistance was improved by the coating film. The elasticity of the coating can be improved by the presence of organic groups in the coating which reduces stress and crack formations during sintering. Ultimately, crack-free and elastic coating was obtained by heat treating of organic-inorganic coating at as low as 200 °C.

  13. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  14. Marine atmospheric corrosion of carbon steels

    OpenAIRE

    Morcillo, Manuel; Alcántara, Jenifer; Díaz, Iván; Chico, Belén; Simancas, Joaquín; de la Fuente, Daniel

    2015-01-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products...

  15. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel.

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-19

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  16. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...

  17. Microbial corrosion and cracking in steel. A concept for evaluation of hydrogen-assisted stress corrosion cracking in cathodically protected high-pressure gas transmission pipelines

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo

    of high-strength pipeline steel and the concentration of hydrogen present in the steel. B. Determine the degree hydrogen absorption by cathodically protected steel exposed in natural soil sediment, which include activity of sulphate-reducing bacteria (SRB). C. Compare the above points with fracture......An effort has been undertaken in order to develop a concept for evaluation of the risk of hydrogen-assisted cracking in cathodically protected gas transmission pipelines. The effort was divided into the following subtasks: A. Establish a correlation between the fracture mechanical properties...... mechanical considerations on the level of stress intensity actually present in pipelines during normal operational conditions. The results were used for a discussion - based on well established fracture mechanical relations - on which set of conditions (CP-level and operating pipeline pressure) could give...

  18. Pitting corrosion protection of low nickel stainless steel by electropolymerized conducting polymer coating in 0.5 M NaCl solution

    Indian Academy of Sciences (India)

    T Dhanabal; G Amirthaganesan; J Ravichandran

    2011-06-01

    Conducting polymers of polyaniline (PANi) and poly(o-phenylenediamine) (PoPD) were electropolymerized by cyclic voltammetric technique on low nickel stainless steel (LN SS) in H2SO4 solution containing aniline and -phenylenediamine monomers. The coatings were characterized by Fourier transform infrared spectroscopy, UV-visible and scanning electron microscopic techniques and the results are discussed. The corrosion protective properties of PANi and PoPD coatings on LN SS in 0.5 M NaCl were evaluated using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The potentiodynamic polarization and electrochemical impedance spectroscopic results indicate that the PoPD coating inhibits the corrosion of LN SS in 0.5 M NaCl solution more effectively than PANi.

  19. 不锈钢管材蒸汽发生器的腐蚀与防护%Corrosion and protection of stainless steel tube material steam generator

    Institute of Scientific and Technical Information of China (English)

    丁训慎

    2009-01-01

    This paper describes stainless steel tube material and corrosion form Shippingport No.1 Nclear Power Plant, vertical steam generator of some nuclear-powered equipment and horizontal steam generator,using several protection measures of stainless steel tube material steam generator.%介绍了蒸汽发生器不锈钢管材及其腐蚀形式,美国西屋公司希平港1号核电厂蒸汽发生器、我国某核动力装置立式蒸汽发生器和卧式蒸汽发生器的腐蚀,对不锈钢管材蒸汽发生器的多项防护措施.

  20. Microbial corrosion and cracking in steel. A concept for evaluation of hydrogen-assisted stress corrosion cracking in cathodically protected high-pressure gas transmission pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Vendelbo Nielsen, L.

    1998-08-01

    An effort has been undertaken in order to develop a concept for evaluation of the risk of hydrogen-assisted cracking in cathodically protected gas transmission pipelines. The effort was divided into the following subtasks: A. Establish a correlation between the fracture mechanical properties of high-strength pipeline steel and the concentration of hydrogen present in the steel. B. Determine the degree hydrogen absorption by cathodically protected steel exposed in natural soil sediment, which include activity of sulphate-reducing bacteria (SRB). C. Compare the above points with fracture mechanical considerations on the level of stress intensity actually present in pipelines during normal operational conditions. The results were used for a discussion - based on well established fracture mechanical relations - on which set of conditions (CP-level and operating pipeline pressure) could give crack propagation. This resulted in threshold curves that can be used for assessment of the risk of hydrogen-assisted cracking as a function of operating pressure and hydrogen content - having the flaw size as discrete parameter. The results are to be used mainly on a conceptual basis, but it was indicated that the requirements for crack propagation include an overprotective CP-condition, a severe sulphate-reducing environment, as well as a large flaw (8 mm or a leak in the present case). A 1 mm flaw (which may be the maximum realistic flaw size) is believed to be unable to provoke crack propagation in this steel. (EG) EFP-95. 16 refs.

  1. Effect of cathodic protection on the state of steel reinforcement

    International Nuclear Information System (INIS)

    Damage of reinforced concrete structures is mainly caused by chloride or carbonation induced corrosion of steel. Cathodic protection is a very effective measure for corrosion control of steel in concrete, especially in chloride contaminated concrete. In this paper, effect of cathodic protection on the state of steel reinforcement is presented. Cathodic polarization of reinforcements in concrete was done under different submerged conditions. Cyclic potentiodynamic tests were used to determine the effect of cathodic protection on the behavior of the steel. Pitting appeared on the non-protected steel, but was not observed on the cathodically protected steel. microscopic photographs show that a close film exists on the protected steel, while the non-protected steel's film is loose. Investigated results have proved the effect of cathodic protection in restoring or strengthening passive film on the steel reinforcement

  2. Microbial corrosion inhibition of mild steel in salty water environment

    International Nuclear Information System (INIS)

    The use of antimicrobial corrosion inhibitor is increasingly being curtailed by recent corrosion restrictions. This paper represents the results of the study of new biocide, antimicrobial corrosion inhibitor named 8-hydroxy-N'-(2-(quinolin-8-yloxy)acetyl)quinoline-5-sulfonohydrazide (HQS) was used to inhibit corrosion causing sulphate reducing bacteria (SRB). The effects of the inhibitor on mild steel dissolution in salty water environment were studied through weight loss measurements, electrochemical and microorganism tests. The results obtained from this study show that, the new inhibitor can decrease corrosion and microbial growth under the conditions tested. The mass loss for the protected mild steel coupons shows lower corrosion rate compared to the unprotected once. Cyclic polarization test reveals that, the biocide minimizes the pitting area (hysteresis). The nature of protective film formed on mild steel was studied by scanning electron microscopy (SEM). SEM images revealed that, the corrosion inhibition by the HQS on the mild steel surface significantly improved in the presence of biocide

  3. Microbial corrosion inhibition of mild steel in salty water environment

    Energy Technology Data Exchange (ETDEWEB)

    El-Shamy, A.M. [Electrochemistry and Corrosion Lab., Department of Physical Chemistry, National Research Centre, Dokki, 12622 Cairo (Egypt); Soror, T.Y. [Chemistry Department, Faculty of Science, Cairo University, Cairo (Egypt); El-Dahan, H.A. [Electrochemistry and Corrosion Lab., Department of Physical Chemistry, National Research Centre, Dokki, 12622 Cairo (Egypt)], E-mail: hosnieldahan@yahoo.com; Ghazy, E.A. [Microbial Biotechnology Department, National Research Centre, Dokki, 12622 Cairo (Egypt); Eweas, A.F. [Medicinal Chemistry Department, National Research Centre, Dokki, 12622, Cairo (Egypt)

    2009-03-15

    The use of antimicrobial corrosion inhibitor is increasingly being curtailed by recent corrosion restrictions. This paper represents the results of the study of new biocide, antimicrobial corrosion inhibitor named 8-hydroxy-N'-(2-(quinolin-8-yloxy)acetyl)quinoline-5-sulfonohydrazide (HQS) was used to inhibit corrosion causing sulphate reducing bacteria (SRB). The effects of the inhibitor on mild steel dissolution in salty water environment were studied through weight loss measurements, electrochemical and microorganism tests. The results obtained from this study show that, the new inhibitor can decrease corrosion and microbial growth under the conditions tested. The mass loss for the protected mild steel coupons shows lower corrosion rate compared to the unprotected once. Cyclic polarization test reveals that, the biocide minimizes the pitting area (hysteresis). The nature of protective film formed on mild steel was studied by scanning electron microscopy (SEM). SEM images revealed that, the corrosion inhibition by the HQS on the mild steel surface significantly improved in the presence of biocide.

  4. Corrosion behaviour of the 42CrMo4 Steel Nitrided by Plasma

    Directory of Open Access Journals (Sweden)

    Okba Belahssen

    2014-01-01

    Full Text Available This paper presents corrosion behaviour of alloy 42CrMo4 steel nitrided by plasma. Different samples were tested: untreated and plasma nitrided samples. The corrosion behaviour was evaluated by electrochemical techniques (potentiodynamic curves and electrochemical impedance spectroscopy. The corrosion tests were carried out in acid chloride solution 1M. The best corrosion protection was observed for samples nitrided.

  5. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3‑2 and NO‑3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10‑4 M 93% efficiency was exhibited at this concentration.

  6. Corrosion protection with eco-friendly inhibitors

    International Nuclear Information System (INIS)

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3−2 and NO−3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10−4 M; 93% efficiency was exhibited at this concentration. (review)

  7. Influence of Cathode Protection on Corrosion Resistance of Q235 Steel in Lanzhou Soil%阴极保护对Q235钢在兰州土壤中耐腐蚀性的影响

    Institute of Scientific and Technical Information of China (English)

    李艳; 张耀亨; 胥聪敏

    2011-01-01

    采用失重、SEM及XRD法,研究了阴极保护对Q235钢在兰州土壤中埋片4年后耐腐蚀性的影响.结果表明,施加阴极保护后Q235钢的耐蚀性远高于无阴极保护,有阴极保护时试片表面仅发生了较轻微的腐蚀,无阴极保护时Q235钢表面发生了明显的不均匀全面腐蚀和出现了大量的点蚀坑群;腐蚀产物的锈层主要由CaCO3和SiO2(表层)、Fe2O3和FeOOH(中间层)和Fe3O4(内层)组成,Q235钢的耐蚀性及腐蚀形态与钢表面生成的腐蚀产物膜的完整性和致密性有关;Q235钢在现场埋片过程中的阴极反应为氧的去极化反应;土壤中的含水量、C(1)-和CO32-对Q235钢的腐蚀起主导作用.%The corrosion resistance of Q235 steel with and without cathode protection were investigated in Lanzhou soil using weight-loss experiment, SEM and XRD analysis. The results show that Q235 steel with cathode protection possesses better corrosive resistance than Q235 steel without cathode protection, a very slight corrosion appears on steel surface with cathode protection, and then an obvious uniform corrosion and a great deal of pitting corrosion generate on Q235 steel surface without cathode protection. The corrosion product is mainly composed of CaCO3 and SiO2 (surface layer), Fe2O3 and FeOOH (middle layer) and Fe3O4 (inner layer). The corrosion resistance and corrosion morphology of Q235 steel samples depend on the integrality and compactness of corrosion product films. The cathodic reactions are dominated by oxygen depolarizing reaction. The content of water, C1- and CO32- can dominate the corrosion severity.

  8. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  9. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  10. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures. PMID:9713683

  11. Localized Corrosion of Chromium Coated Steel

    NARCIS (Netherlands)

    Zhang, X.; Beentjes, P.; Mol, A.; Terryn, H.

    2006-01-01

    In this paper, we report on the studies of the local corrosion behaviour of chromium-coated ultra low carbon steel in NaCl solution using polarization, electrochemical impedance spectroscopy (EIS) and SVET.

  12. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  13. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  14. Complex Protection of Vertical Stainless Steel Tanks

    OpenAIRE

    Fakhrislamov Radik Zakievich

    2014-01-01

    The authors consider the problem of fail-safe oil and oil products storage in stainless steel tanks and present the patented tank inner side protection technology. The latter provides process, ecological and fire safety and reducing soil evaporation of oil products, which is a specific problem. The above-mentioned technology includes corrosion protection and heat insulation protection providing increase of cover durability and RVS service life in general. The offered technological protection ...

  15. Corrosion Behavior of Carbon Steels in CCTS Environment

    OpenAIRE

    Cabrini, M; S. Lorenzi; T. Pastore

    2016-01-01

    The paper reports the results of an experimental work on the effect of steel microstructures on morphology and protectiveness of the corrosion scale formed in water saturated by supercritical CO2. Two HSLA steels were tested. The microstructures were modified by means of different heat treatments. Weight loss was measured after exposure at CO2 partial pressure of 80 bar and 60°C temperature. The morphology of the scale was analyzed by means of scanning electron microscope (SEM) energy-dispers...

  16. Effect of CO2 on Atmospheric Corrosion of UNS G10190 Steel under Thin Electrolyte Film

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The atmospheric corrosion of UNS G10190 steel under a thin electrolyte film in the atmosphere polluted by CO2 has been studied in the lab using an atmospheric corrosion monitor(ACM) in combination with XRD and SEM observations of the surface of steel. The ACM study indicated that the corrosion rate of the steel increased with increasing carbon dioxide concentration. The XRD and SEM observations showed that no carbonate was found in the corrosion product on the steel surface. The corrosion product consisted of two layers, i. e., inner and outer layer. From the experimental results, it was concluded that CO2 played an enhancing role in the atmospheric corrosion of UNS G10190 steel. The film of the corrosion product showed slight protection.

  17. Corrosion-protective coatings from electrically conducting polymers

    Science.gov (United States)

    Thompson, Karen Gebert; Bryan, Coleman J.; Benicewicz, Brian C.; Wrobleski, Debra A.

    1991-01-01

    In a joint effort between NASA Kennedy and LANL, electrically conductive polymer coatings were developed as corrosion protective coatings for metal surfaces. At NASA Kennedy, the launch environment consist of marine, severe solar, and intermittent high acid and/or elevated temperature conditions. Electrically conductive polymer coatings were developed which impart corrosion resistance to mild steel when exposed to saline and acidic environments. Such coatings also seem to promote corrosion resistance in areas of mild steel where scratches exist in the protective coating. Such coatings appear promising for many commercial applications.

  18. Corrosion behavior of carbon steel in wet Na-bentonite medium

    International Nuclear Information System (INIS)

    Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

  19. Atmospheric corrosion of mild steel. Pt. I. Rural and urban atmospheres

    International Nuclear Information System (INIS)

    This paper summarizes the results obtained in the MICAT project for mild steel specimens exposed for 1 to 4 years in 22 rural and urban atmospheres in the Ibero-American region. Test site characterization and chemical and morphological determination of the steel corrosion product layers (SCPLs) contributed to understanding the corrosion phenomena involved. It was observed how some climatological factors could affect steel corrosion rates and SCPL properties. Although the studied atmospheres were classified into different ISO groups, steel corrosion rates did not differ significantly between them. The only common characteristic of these atmospheres was an increase in SCPLs protectiveness with exposure time. (orig.)

  20. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  1. Marine atmospheric corrosion of carbon steels

    International Nuclear Information System (INIS)

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  2. Corrosion behavior of duplex polyaniline/epoxy coating on mild steel in 3% NaCl

    OpenAIRE

    Gvozdenović Milica M.; Grgur Branimir N.; Kačarević-Popović Zorica M.; Mišković-Stanković Vesna B.

    2005-01-01

    The corrosion behavior and thermal stability of epoxy coatings electrodeposited on mild steel and on mild steel with electrochemically deposited polyaniline (PANI) film were investigated by electrochemical impedance spectroscopy (EIS) and thermo gravimetric analysis (TGA). The aim of the paper was to present new findings on the corrosion protection of mild steel by a duplex PANI/-epoxy coating in 3% NaCI solution and to determine the effect of thin PANI film on the protective properties of th...

  3. Development of novel protective high temperature coatings on heat exchanger steels and their corrosion resistance in simulated coal firing environment; Developpement de revetements pour les aciers d'echangeurs thermiques et amelioration de leur resistance a la corrosion en environnement simulant les fumees de combustion et de charbon

    Energy Technology Data Exchange (ETDEWEB)

    Rohr, V.

    2005-10-15

    Improving the efficiencies of thermal power plants requires an increase of the operating temperatures and thus of the corrosion resistance of heat exchanger materials. Therefore, the present study aimed at developing protective coatings using the pack cementation process. Two types of heat exchanger steels were investigated: a 17% Cr-13% Ni austenitic steel and three ferritic-martensitic steels with 9 (P91 and P92) and 12% Cr (HCM12A). The austenitic steel was successfully aluminized at 950 C. For the ferritic-martensitic steels, the pack cementation temperature was decreased down to 650 C, in order to maintain their initial microstructure. Two types of aluminides, made of Fe{sub 2}Al{sub 5} and FeAl, were developed. A mechanism of the coating formation at low temperature is proposed. Furthermore, combining the pack cementation with the conventional heat treatment of P91 allowed to take benefit of higher temperatures for the deposition of a two-step Cr+Al coating. The corrosion resistance of coated and uncoated steels is compared in simulated coal firing environment for durations up to 2000 h between 650 and 700 C. It is shown that the coatings offer a significant corrosion protection and, thus, an increase of the component lifetime. Finally, the performance of coated 9-12% Cr steels is no longer limited by corrosion but by interdiffusion between the coating and the substrate. (author)

  4. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to mo

  5. 40 CFR 280.31 - Operation and maintenance of corrosion protection.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Operation and maintenance of corrosion... UNDERGROUND STORAGE TANKS (UST) General Operating Requirements § 280.31 Operation and maintenance of corrosion protection. All owners and operators of steel UST systems with corrosion protection must comply with...

  6. Microbially influenced corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    White, D.C.; Jack, R.F.; Dowling, N.J.E.; Franklin, M.J.; Nivens, D.E.; Brooks, S.; Mittelman, M.W.; Vass, A.A. (Tennessee Univ., Knoxville, TN (USA). Inst. for Applied Microbiology); Isaacs, H.S. (Brookhaven National Lab., Upton, NY (USA))

    1990-01-01

    Microbially influenced corrosion of pipeline steels is an economically important problem. Microbes form tubercles which block fluid flow and can facilitate localized corrosion leading to through-wall penetrations. Microbes of diverse physiological types and metabolic potentialities have been recovered from fresh tubercles or under-deposit corrosion and have been characterized. In tests utilizing sterilizable flow-through systems containing pipeline steel coupons, corrosion rates determined by nondestructive electrochemical means have indicated that increasing the number of physiological types of microbes inoculated into the system generally increased the severity of the microbially influenced corrosion (MIC). This study reports the MIC of monocultures and combinations of monocultures in an aerobic fresh water system with low sulfate and an anaerobic saline system. In both the aerobic and anaerobic systems, the combination of microbes induced greater MIC responses than the monocultures. In tests involving a combination of microbes in both systems in which one member was a sulfate-reducing bacteria (SRB), the corrosion mechanism was different for the control and the monocultures. This difference was indicated by the phase shift in the electrochemical impedance spectra (EIS). The localization of corrosion, that in many cases is the hallmark of MIC, may be initiated by the inhomogeneities of supposedly smooth metal surfaces. The scanning vibrating electrode technique (SVET) demonstrated non-uniform current densities over carbon steel electrodes polished to a 600 grit finish suggesting pitting and repassivation of pits in sterile medium.

  7. Crevice Corrosion of 321 Stainless Steel in Sodium Chloride Solutions

    International Nuclear Information System (INIS)

    Electrochemical techniques have been applied to study the crevice corrosion behaviour of stabilized 321 stainless steel in both 0.5, 1 and 2 M sodium chloride solutions at 25 and 80 degree . This type of stainless steel enjoys a good corrosion resistance especially in the heat affected zone (Haz) of welds. In this investigation the crevice corrosion of 321 stainless steel was studied in both bulk solution environments as well as in chloride solutions simulating those formed inside crevices. A metal-to-nonmetal crevice assembly, in which disc type specimens were faced to a PTFE crevice former, is used for bulk solution tests. Crevice-free specimens of solutions formed inside crevices (known as the critical crevice solutions, CCS). Cyclic potentiodynamic technique was used in evaluating the electrochemical corrosion performance of the alloy in bulk (0.5 and 1 M Nacl) environment. This revealed that both chloride ion concentration and temperature have a marked effect on the electrochemical parameters generally used for the evaluation of the crevice corrosion susceptibility. This included the corrosion potential. E corr. The passivity breakdown potential, Eb, and the protection potential, E p

  8. A Study on Atmospheric Corrosion of 304 Stainless Steel in a Simulated Marine Atmosphere

    Science.gov (United States)

    Lv, Wangyan; Pan, Chen; Su, Wei; Wang, Zhenyao; Liu, Shinian; Wang, Chuan

    2015-07-01

    The atmospheric corrosion behavior of 304 stainless steel in a simulated marine atmosphere has been investigated using scanning electron microscope, optical microscope, x-ray photoelectron spectroscopy (XPS), and electrochemical measurements. The experimental results indicate that the main corrosion type of 304 stainless steel in a simulated marine atmosphere is pitting corrosion and the initiation of pits is associated with the dissolution of MnS inclusion. The maximum pit depth of 304 stainless steel increased in linear relationship with the extension of corrosion time. XPS results reveal that the corrosion products possess more hydroxide, and the ratio of [Cr]/{[Cr]+[Fe]} in the corrosion products gradually increases with the increasing time. The protective ability of corrosion products formed on 304 stainless steel has also been discussed.

  9. POLYETHERSULFONE COATING FOR MITIGATING CORROSION OF STEEL IN GEOTHERMAL ENVIRONMENT.

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA, T.

    2005-06-01

    Emphasis was directed toward evaluating the usefulness of a polyethersulfone (PES)-dissolved N-methyl pyrrolidone (NMP) solvent precursor as a low-temperature film-forming anti-corrosion coating for carbon steel in simulated geothermal environments at brine temperatures up to 300 C. A {approx} 75 {micro}m thick PES coating performed well in protecting the steel against corrosion in brine at 200 C. However, at {>=} 250 C, the PES underwent severe hydrothermal oxidation that caused the cleavage of sulfone- and ether-linkages, and the opening of phenyl rings. These, in turn, led to sulfone {yields} benzosulfonic acid and ether {yields} benzophenol-type oxidation derivative transformations, and the formation of carbonyl-attached open rings, thereby resulting in the incorporation of the functional groups, hydroxyl and carbonyl, into the coating. The presence of these functional groups raised concerns about the diminutions in water-shedding and water-repellent properties that are important properties of the anti-corrosion coatings; such changes were reflected in an enhancement of the magnitude of susceptibility of the coatings surfaces to moisture. Consequently, the disintegration of the PES structure by hydrothermal oxidation was detrimental to the maximum efficacy of the coating in protecting the steel against corrosion, allowing the corrosive electrolytes to infiltrate easily through it.

  10. Corrosion of steel tendons used in prestressed concrete pressure vessels

    International Nuclear Information System (INIS)

    The purpose of this investigation was to determine the corrosion behavior of a high strength steel (ASTM A416-74 grade 270), typical of those used as tensioning tendons in prestressed concrete pressure vessels, in several corrosive environments and to demonstrate the protection afforded by coating the steel with either of two commercial petroleum-base greases or Portland Cement grout. In addition, the few reported incidents of prestressing steel failures in concrete pressure vessels used for containment of nuclear reactors are reviewed. The susceptibility of the steel to stress corrosion cracking and hydrogen embrittlement and its general corrosion rate were determined in several salt solutions. Wires coated with the greases and grout were soaked for long periods in the same solutions and changes in their mechanical properties were subsequently determined. All three coatings appeared to give essentially complete protection but small flaws in the grease coatings were detrimental; flaws or cracks less than 1 mm wide in the grout were without effect

  11. Corrosion of steel tendons used in prestressed concrete pressure vessels

    International Nuclear Information System (INIS)

    The corrosion behavior of a high-strength steel [Specifications for Uncoated Seven-Wire-Stress-Relieved Strand for Prestressed Concrete (ASTM A 416-74, Grade 270)], typical of those used as tensioning tendons in prestressed concrete pressure vessels was measured in several corrosive environments. The protection obtained by coating the steel with two commercial petroleum-base greases or with Portland cement grout was evaluated. The few reported incidents of prestressing steel failures in concrete pressure vessels used for containment of nuclear reactors were reviewed. The susceptibility of the steel to stress corrosion cracking and hydrogen embrittlement and its general corrosion rate were determined in several salt solutions. Wires coated with the greases and grout were soaked for long periods in the same solutions and changes in their mechanical properties were subsequently determined. All three coatings appeared to give essentially complete protection; however, flaws in the grease coatings could be detrimental, and flaws or cracks less than 1-mm-wide (0.04 in.) in the grout were without effect

  12. Treatment Prevents Corrosion in Steel and Concrete Structures

    Science.gov (United States)

    2007-01-01

    In the mid-1990s, to protect rebar from corrosion, NASA developed an electromigration technique that sends corrosion-inhibiting ions into rebar to prevent rust, corrosion, and separation from the surrounding concrete. Kennedy Space Center worked with Surtreat Holding LLC, of Pittsburgh, Pennsylvania, a company that had developed a chemical option to fight structural corrosion, combining Surtreat's TPS-II anti-corrosive solution and electromigration. Kennedy's materials scientists reviewed the applicability of the chemical treatment to the electromigration process and determined that it was an effective and environmentally friendly match. Ten years later, NASA is still using this approach to fight concrete corrosion, and it has also developed a new technology that will further advance these efforts-a liquid galvanic coating applied to the outer surface of reinforced concrete to protect the embedded rebar from corrosion. Surtreat licensed this new coating technology and put it to use at the U.S. Army Naha Port, in Okinawa, Japan. The new coating prevents corrosion of steel in concrete in several applications, including highway and bridge infrastructures, piers and docks, concrete balconies and ceilings, parking garages, cooling towers, and pipelines. A natural compliment to the new coating, Surtreat's Total Performance System provides diagnostic testing and site analysis to identify the scope of problems for each project, manufactures and prescribes site-specific solutions, controls material application, and verifies performance through follow-up testing and analysis.

  13. Research on atmospheric corrosion of steel using synchrotron radiation

    International Nuclear Information System (INIS)

    Correlation between local structure around Cr in the protective rust layer on weathering steel and protective performance of the rust layer is presented as an example of corrosion research using synchrotron radiation which has recently been applied in various research fields as a useful tool. In addition, in situ observation of initial process of rust formation on steel is also mentioned. It was pointed out by considering the X-ray absorption fine structure spectra that the nanostructure of the protective rust layer on weathering steel primarily comprises of small Cr-goethite crystals containing surface adsorbed and/or intergranular CrOx3-2X complex anions. This CrOx3-2X explains the protective performance of the rust layer originated by dense aggregation of fine crystals with cation selectivity of the Cr-goethite. It is very advantageous to employ white X-rays for in situ observation of rusting process of a carbon steel covered with electrolyte thin films because rust structure might change very quickly. This in situ observation revealed the effect of ion species on the change in rust phase during wet/dry repeating. It can be said that application of synchrotron radiation on corrosion research is so useful to understand the nanostructure of surface oxides which closely relate to corrosion behavior of metals and alloys. (author)

  14. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  15. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  16. Corrosion of steel in ionic liquids

    OpenAIRE

    Arenas M.F.; Reddy R.G.

    2003-01-01

    The corrosion behavior of 1018 carbon steel alloy has been investigated by electrochemical techniques. The ionic liquids studied were 1-butyl-3-methylimidazolium chloride ([C4mim]Cl), 1 hexyl-3-methylimidazolium hexafluorophosphate ([C6mim]PF6) 1-octyl-3-methylimidazolium hexafluorophosphate ([C8mim]PF6), and 1-butyl-3-methylimidazolium bis-(trifluoromethanesulfonyl) imide ([C4mim][Tf2N]). Potentiodynamic polarization and Tafel plots were used to determine the corrosion behavior of the carbon...

  17. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    Science.gov (United States)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  18. A Comparative Study on causes of corrosion of steel reinforcement in RC structures at Bangalore, India and Kigali, Rwanda

    Directory of Open Access Journals (Sweden)

    Abaho G

    2015-06-01

    Full Text Available Premature failure of reinforced concrete structures occurs primarily due to early corrosion of steel reinforcement. This paper intends to uplift the awareness of people about the role of structure maintenance to prevent or control corrosion in steel reinforced concrete structures. Some data collected using a designed questionnaire were distributed in Bangalore, India and Kigali, Rwanda, about corrosion of steel reinforcement which actually motivated this research. The research finds that without corrosion in steel reinforced concrete structures is just a matter of time. However corrosion map for Kigali is not available. Hence the survey has been conducted in Rwanda. Based on survey corrosion map will be prepared so that vulnerable areas for corrosion can be identified. This map will enable for protective design of structures against corrosion. The new steel RC structures corrosion monitoring systems should be incorporated for future less costly, timely maintenance for their reliable service life.

  19. Complex Protection of Vertical Stainless Steel Tanks

    Directory of Open Access Journals (Sweden)

    Fakhrislamov Radik Zakievich

    2014-03-01

    Full Text Available The authors consider the problem of fail-safe oil and oil products storage in stainless steel tanks and present the patented tank inner side protection technology. The latter provides process, ecological and fire safety and reducing soil evaporation of oil products, which is a specific problem. The above-mentioned technology includes corrosion protection and heat insulation protection providing increase of cover durability and RVS service life in general. The offered technological protection scheme is a collaboration of the author, Steel Paint GmbH firm and JSC “Koksokhimmontazhproyekt”. PU foam unicomponent materials of Steel Paint GmbH firm provide the protection of tank inner side and cover.

  20. Pitting corrosion protection of stainless steel by sputter deposited hafnia, alumina, and hafnia-alumina nanolaminate films

    International Nuclear Information System (INIS)

    316L stainless steel coated with sputter deposited HfO2, Al2O3, and HfO2-Al2O3 nanolaminate films were subjected to direct current cyclic potentiodynamic polarization (DCP) in Hanks' balanced salt solution electrolyte. Postexposure morphology was characterized by scanning electron microscopy (SEM) with in situ energy dispersive spectroscopy (EDS). SEM/EDS data show that bare steel and steel coated with single-layer HfO2 develop pits with perforated covers. These pits become autocatalytic, consistent with an observed positive DCP hysteresis. On the other hand, SEM/EDS data show that steel coated with Al2O3 and HfO2-Al2O3 nanolaminate films does not develop autocatalytic pits, consistent with an observed negative DCP hysteresis. However, Al2O3 splinters upon polarization whereas the HfO2-Al2O3 nanolaminate remains intact. The areas of worst damage in the nanolaminate correspond to pit cover rupture before autocatalysis, allowing pit and bulk electrolyte to mix and the newly exposed steel surface to repassivate. The films' diverse behavior is discussed in terms of a model for perforated pit growth that requires occlusion until an autocatalytic geometry is established. The authors conclude that the key property a film must have to arrest autocatalytic geometry development is the ability to rupture locally at an early stage of pit growth.

  1. Corrosion Behavior of Carbon Steels in CCTS Environment

    Directory of Open Access Journals (Sweden)

    M. Cabrini

    2016-01-01

    Full Text Available The paper reports the results of an experimental work on the effect of steel microstructures on morphology and protectiveness of the corrosion scale formed in water saturated by supercritical CO2. Two HSLA steels were tested. The microstructures were modified by means of different heat treatments. Weight loss was measured after exposure at CO2 partial pressure of 80 bar and 60°C temperature. The morphology of the scale was analyzed by means of scanning electron microscope (SEM energy-dispersive X-ray spectroscopy (EDX. Cathodic potentiodynamic tests were carried out on precorroded specimens for evaluating the effect of preformed scales on cathodic polarization curves in CO2 saturated sulphuric acid solution at pH 3, which is the value estimated for water saturated by supercritical CO2. The results are discussed in order to evaluate the effect of iron carbide network on scale growth and corrosion rate. Weight loss tests evidenced average corrosion rate values in the range 1–2.5 mm/y after 150-hour exposure. The presence of thick siderite scale significantly reduces the corrosion rate of carbon steel. A slight decrease of the corrosion rate was observed as the scale thickness increases and moving from martensite to microstructures containing carbides.

  2. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  3. Stress Corrosion Cracking of Pipeline Steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper provides a review of the differences between high pH and near-neutral pH stress corrosion cracking ofpipeline steels, influencing factors, and mechanisms. The characteristics and historical information on both forms ofSCC are discussed. The prospect for research in the future is also presented.

  4. Microbially Influenced Corrosion of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Yong Deuk; Ryu, Seung Ki; Kim Young Ho [POSCO Techanical Researh Laboratories, Pohang (Korea, Republic of)

    1996-06-25

    Microbially Influenced Corrosion(MIC) is often a significant factor in controlling the long-term performance of most structural materials in industrial applications. This papers cover MIC mechanism and evaluation of stainless steels in soil and sea water environments. Papers also cover detection, monitoring and mitigation of MIC, biocides and treatments. (author). 28 refs., 2 tabs., 5 figs.

  5. 起落架用300M超高强度钢应力腐蚀分析与防护%Analysis and Protection of Stress Corrosion of 300M Ultra-high Strength Steel for Landing Gear

    Institute of Scientific and Technical Information of China (English)

    杨永; 张宏明; 吴朝华; 张敏; 蔚海清

    2016-01-01

    Objective To study the protection measures against stress corrosion of 300M ultra-high strength steel for landing gear. Methods The mechanism of stress corrosion cracking of 300M ultra-high strength steel for landing gear was analyzed. Results According to the effects of the source of stress and the stress corrosion environment on the landing gear, optimization was conducted from aspects of the manufacturing process, the surface stress state and the surface treatment methods of the material. Conclusion The stress corrosion resistance of landing gear was improved, and the prevention measures against stress corrosion of landing gear were summarized.%目的 研究起落架用300M超高强度钢的应力腐蚀防护措施.方法 分析起落架用300M超高强度钢应力腐蚀开裂的机理.结果 针对应力源和应力腐蚀环境对起落架的影响,从材料的制造工艺、表面应力状态和表面处理方法 方面进行优化.结论 提高了起落架的抗应力腐蚀能力,并对起落架的防应力腐蚀措施进行总结.

  6. Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

    Energy Technology Data Exchange (ETDEWEB)

    Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

    2004-07-01

    The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

  7. Some Clarifications Regarding Literature on Atmospheric Corrosion of Weathering Steels

    OpenAIRE

    Morcillo, M.; de la Fuente, D.; Chico, B.; Cano, H.; I. Díaz

    2012-01-01

    Extensive research work has thrown light on the requisites for a protective rust layer to form on weathering steels (WSs) in the atmosphere, one of the most important is the existence of wet/dry cycling. However, the abundant literature on WS behaviour in different atmospheres can sometimes be confusing and lacks clear criteria regarding certain aspects that are addressed in the present paper. What corrosion models best fit the obtained data? How long does it take for the rust layer to stabil...

  8. Electrochemical Fabrication and Characterization of Corrosion-Resistant, Ternary, Lead-Based Alloys as a New Material for Steel Surface Protection

    Science.gov (United States)

    Aliyev, A. Sh.; Tahirli, H. M.; Elrouby, Mahmoud; Soltanova, N. Sh.; Tagiev, D. B.

    2016-06-01

    This article presents the study of the synthesis of the ternary Pb-Sb-Te alloy on the stainless steel substrate via electrochemical method. The corrosion resistance of the electrodeposited alloy has been investigated via subjecting the electro-synthesized alloy to a corrosive medium containing sulfide ions; this medium is similar to the petroleum refining environment. The resulting film of the electrodeposited alloy was analyzed by the scanning electron microscope, energy-dispersive X-ray analysis, and X-ray diffraction to determine the morphology and the phase structure of the electrodeposited film. It was found that the electrodeposited Pb-Sb-Te alloy thin film is a multiphase composition. The obtained data reveal that the most corrosion-resistant phase is the PbSb2Te4 alloy.

  9. Valuation of surfactant Phosphonates synthesized in the protection of metal surfaces against corrosion of mild steel in 0.5M H2SO4 media

    Directory of Open Access Journals (Sweden)

    R. Ghibate

    2015-12-01

    Full Text Available In this article, we are interesting to investigate the corrosion inhibition of mild steel in sulfuric acid by two surfactants phospohonates already synthesized namely sodium methyldodecylphosphonate (Pho1 and sodium methyl (11-methacryloyloxyundecyl phosphonate (Pho2. The inhibition performances of Pho1 and Pho2 on mild steel corrosion in 0,5M H2SO4 solution were studied using the electrochemical impedance spectroscopy (EIS, weight loss, and Tafel polarization technics. The experimental results suggest that those surfactants are effective corrosion inhibitors and the inhibition efficiency increases with the increase surfactants concentrations. Polarization measurements proved that the inhibitors behave as mixed-type. EIS diagram appears a large capacitive loop at high frequencies (HF followed by a small inductive loop at low frequencies (LF for Pho2, and the addition of this surfactant inhibitor increases the impedance of electrode. The adsorption of each surfactant on steel surface obeys Langmuir adsorption isotherm. The thermodynamic and kinetic parameters were calculated and discussed. Values of inhibition efficiency calculated from weight loss, Tafel polarization curves, and EIS are in good agreement.

  10. Corrosion resistance of modern austenitic-ferritic (duplex) stainless steel. Corrosion of special types. (Review)

    International Nuclear Information System (INIS)

    Recent data on resistance of modern corrosion-resistant austenitic-ferritic steels to different types of corrosion are generalized. It is shown that these steels are characterized by high resistance to general corrosion in acid, alkali, chloride and other solutions, are not inclined to intercrystalline, pitting and crevice corrosion and are noted for high resistance to corrosion cracking and corrosion fatigue. All this is combined with technological and economical effectiveness. It is advisible to use these steels instead of highly-alloyed and expensive steels and alloys in chemical, power and other industries. 59 refs.; 2 tabs

  11. Clays valorization as corrosion inhibitors for E400 reinforcing steel

    Directory of Open Access Journals (Sweden)

    Gassama Diadioly

    2016-06-01

    Full Text Available The behavior of E400 steel, a constructional steel widely used in Senegal, was studied in aqueous NaCl solution in the presence of two types of clay: volcanic tuffs, and sedimentary montmorillonite. The protection efficiency of these compounds were electrochemically assessed (corrosion potential variation curves, polarization curves and electrochemical impedance spectroscopy at various inhibitor contents. The results obtained showed that these inhibitors present an inhibitory efficacy of about 70% for an optimal concentration of 0.60% for the tuffs and 62% for a maximum content of 0.50% for montmorillonite.

  12. Corrosion products release from steel surface into BWR water coolant

    Energy Technology Data Exchange (ETDEWEB)

    Kritsky, V.G.; Korolev, A.S.; Berezina, I.G.; Sofyin, M.V.

    1986-02-01

    Factors influencing steel corrosion product release and transfer into a BWR primary circuit have been studied and reported on in this paper. The study of corrosion kinetics and corrosion product release was carried out on the samples tested under RBMK NPP condensate-feedwater cycle conditions, as well as, under test rig conditions. The ratio of corrosion product specific mass, transferred to the water, to the whole corrosion product specific mass of steel, formed under the given conditions was determined and used as a criterion, characterizing the extent of corrosion product transfer from the steel surface into the water.

  13. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  14. 49 CFR 193.2625 - Corrosion protection.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine which metallic components could, unless corrosion is controlled, have their integrity or...

  15. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods.Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed.The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

  16. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Institute of Scientific and Technical Information of China (English)

    LI Wei; LIU Jun-quan; TU Xiao-hui

    2007-01-01

    A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303 g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  17. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Directory of Open Access Journals (Sweden)

    LI Wei

    2007-02-01

    Full Text Available A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  18. Corrosion behaviour of carbon steel in contact with bentonite under anaerobic condition

    International Nuclear Information System (INIS)

    material design, the corrosion products film formed on the surface at 353 K were tight and very small corrosion rates less than 1μm/y was obtained in any cases. While, the corrosion product at 323 K was not protective and larger corrosion rate of 2μm/y was estimated. There was no influence of steel type and welding on the corrosion rate of carbon steel up to 3 years of immersion period. The average corrosion depth of carbon steel overpack was calculated to be ≤ 2 mm by extrapolating the obtained corrosion rate of ≤ 2μm/y to 1000 years, and this estimation was well agreed with natural analogue data. (authors)

  19. Corrosion behaviour of carbon steel in contact with bentonite under anaerobic condition

    Energy Technology Data Exchange (ETDEWEB)

    Naoki, Taniguchi; Susumu, Kawakami [Japan Nuclear Cycle Development Institute, Tokai-mura, Ibaraki (Japan); Manabu, Kawasaki; Mitsuru, Kubota [Inspection Development Corporation, Tokai-mura, Ibaraki (Japan)

    2004-07-01

    test solution and buffer material design, the corrosion products film formed on the surface at 353 K were tight and very small corrosion rates less than 1{mu}m/y was obtained in any cases. While, the corrosion product at 323 K was not protective and larger corrosion rate of 2{mu}m/y was estimated. There was no influence of steel type and welding on the corrosion rate of carbon steel up to 3 years of immersion period. The average corrosion depth of carbon steel overpack was calculated to be {<=} 2 mm by extrapolating the obtained corrosion rate of {<=} 2{mu}m/y to 1000 years, and this estimation was well agreed with natural analogue data. (authors)

  20. Corrosion performance of martensitic stainless steel seamless pipe for linepipe application

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Toyooka, Takaaki; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan)

    1999-11-01

    The corrosion performance of two types of weldable martensitic stainless steel seamless pipe for pipeline application is investigated. 11Cr steel pipe developed for sweet environment gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. 12Cr steel pipe developed for light sour environment shows good SSC resistance in a mild sour environment and superior CO{sub 2} corrosion resistance at high temperature and high CO{sub 2} partial pressure condition. The suitable condition for the 11Cr steel pipe and the 12Cr steel pipe in sweet environment, and the critical pH and H{sub 2}S partial pressure for the 12Cr steel pipe welded joint in sour environment are clarified. Both welded joints have superior resistance to hydrogen embrittlement under the cathodic protection condition in sea water.

  1. Microbial corrosion and cracking in steel. Assessment of soil corrosivity using an electrochemical soil corrosion probe

    Energy Technology Data Exchange (ETDEWEB)

    Vendelbo Nielsen, L.

    1998-08-01

    An electrochemical soil corrosion probe has been designed, manufactured, and tested at five different locations in the field. The probe includes facilities for hydrogen permeation measurements, local soil resistivity measurements by the Wenner fourpoint method, and open circuit potential measurements on carbon steel- and high-alloyed (SMO-254) stainless steel electrodes. The carbon steel electrodes were arranged as two sets of three-electrode arrangements. Using these arrangements, electrochemical impedance spectroscopy (EIS), galvanostatic pulse (GP) measurements, and DC polarisation scans were applied for characterisation of the corrosion conditions present in the soil. (au) EFP-95. 21 refs.

  2. Production, properties and application of steels resistant to atmospheric corrosion

    International Nuclear Information System (INIS)

    Steels, resistant to atmospheric corrosion, applied in the USSR and abroad, are reviewed. The influence of alloying elements (Cu, P, Cr, Si, Ni, Mo, Mn, As etc) upon resistance against atmospheric corrosion and mechanical properties of rolled steel is discussed. Technological properties, fields of the above steels application as well as the data on the range of product, are presented

  3. On the inhibition of hydrogen sulfide corrosion of steel with Schiff Bases

    International Nuclear Information System (INIS)

    The number of the Schiff bases(above 20 compounds) is synthesized. Their impact on the kinetics of electrochemical reactions and steel corrosion behaviour in the two-phase systems electrolyte - hydrocarbon containing H2S, is studied. It is shown, that azomethines, synthesized by the Schiff reaction from aldehydes and aliphatic amines, may serve as water-soluble inhibitors in these systems. The efficiency of steel corrosion protection against hydrogen sulfide corrosion through azomethines depends on their chemical structure and pH media. The effective water-soluble inhibitor of the hydrogen sulfide corrosion - IFKhAN-62 - is developed

  4. Interaction between Cathodic Protection and Microbially Influenced Corrosion.

    OpenAIRE

    Bujang Masli, Azlan Bin

    2011-01-01

    The present work studied the interaction between cathodic protection and microbiallyinfluenced corrosion (MIC) on the surface of mild steel. Potential trending wasobserved when the currents were held constant, and current trending was observedwhen potentials were held constant. Scanning electron microscopy and energydispersive x-ray spectroscopy were used to study surface deposits on the samples andfurther understand the result of the interaction. Sul...

  5. An Electrochemical Study on the Corrosion Inhibition of Stainless Steel by Polyaniline Film

    Institute of Scientific and Technical Information of China (English)

    Hao WANG; Lin NIU; Qiu Hong LI; Su Xiang WU; Feng Hua WEI

    2004-01-01

    Polyaniline(PANI) film was electrosynthesized on 304 stainless steel by cyclic voltammetry using aqueous oxalic acid as supporting electrolyte. The potential sweep rates were changed to achieve the PANI film with different thickness and structures. Protective properties of the PANI film for corrosion of stainless steel in 3% NaCl aqueous solution were investigated by monitoring potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS).The results showed that the PANI film which was formed with lower sweep rate led to more positive shift of corrosion potential and greater charge transfer resistance, reflecting higher inhibition for corrosion of the stainless steel.

  6. Synergistic corrosion inhibition of environment-friendly inhibitors on the corrosion of carbon steel in soft water

    International Nuclear Information System (INIS)

    Highlights: • The composite demonstrated synergistic effects and exhibited mixed-type corrosion inhibition behaviour. • The composite showed remarkable corrosion inhibition property at a relatively low dosage. • The composite functioned more environmental-friendly compared to traditional inhibitors. • The composite have been adsorbed on the carbon steel surface as a protective film against corrosion attack. - Abstract: The synergistic effect of the combination of polyaspartic acid (PASP), polyepoxysuccinic acid (PESA), polyamino polyether methylenephosphonate (PAPEMP), sodium gluconate (Glu) and Zn2+ on carbon steel corrosion was investigated using weight loss and electrochemical measurements. The combination of PASP, PESA, PAPEMP, Glu and Zn2+ is an environment-friendly inhibitor and exhibited mixed-type inhibition behaviour. The composite efficiently inhibited corrosion on carbon steel at relatively low dosages in severely corrosive soft water media. Atomic force microscopy (AFM) images and X-ray photoelectron spectroscopic (XPS) spectra further confirmed the formation of a protective film composed of the adsorbed inhibitor molecules on the carbon steel surface against corrosion attack

  7. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  8. Atmospheric corrosion of mild steel in Oman

    Energy Technology Data Exchange (ETDEWEB)

    Gismelseed, Abbasher, E-mail: abbasher@squ.edu.om; Al-Harthi, S. H.; Elzain, M.; Al-Rawas, A. D.; Yousif, A.; Al-Saadi, S.; Al-Omari, I.; Widatallah, H.; Bouziane, K. [College of Science, Department of Physics (Oman)

    2006-01-15

    A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Moessbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.

  9. Atmospheric corrosion of mild steel in Oman

    Science.gov (United States)

    Gismelseed, Abbasher; Al-Harthi, S. H.; Elzain, M.; Al-Rawas, A. D.; Yousif, A.; Al-Saadi, S.; Al-Omari, I.; Widatallah, H.; Bouziane, K.

    A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Mossbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.

  10. Atmospheric corrosion of mild steel in Oman

    International Nuclear Information System (INIS)

    A systematic study has been made of the initial corrosion products which form on mild steel capons exposed near the coastal region of Oman and at some industrial areas. The phases and compositions of the products formed at different periods of exposure were examined by using Moessbauer spectroscopy (295 and 78 K) and X-ray diffraction (XRD) techniques. The results show that lepidocorcite and maghemite are early corrosion products and goethite starts to form after 2 months of metal exposure to the atmosphere. Akaganeite is an early corrosion product but it forms in marine environments only, which reflects the role of chlorine effect in the atmosphere. The 12 months coupons showed the presence of goethite, lepidocorcite and maghemite, but no akaganeite being seen in the products of one of the studied areas.

  11. Microbial Corrosion and Cracking in Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    1998-01-01

    reaction current. A very reactive film will therefore increase the apparent corrosion rate, even if the corrosion rate of steel is low. In this case corrosion rate estimation will fail.· Porous film formation gives an increased surface area and induces large effects of diffusion. The interfacial...... is a very strong indication of sulphide. The high capacitance is primarily caused by the formation of a reactive porous layer with a rapid enhancement of surface area. The effect is increased in the biological environment as compared to the hydrogen sulphide solutions.· Tafel polarisations are only relevant...... for mechanistic studies. The technique is, however, destructive, time consuming and fails, when things become complicated.· LPR and stepped LPR are applicable only in simple cases and gives little information on when and why the measurements may be unreliable.· EIS gives the opportunity to recognise...

  12. MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

    Institute of Scientific and Technical Information of China (English)

    C.Leygraf; J.Pan; M.Femenia

    2004-01-01

    Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.

  13. An investigation on corrosion protection layers in pipelines transporting hydrocarbons

    Directory of Open Access Journals (Sweden)

    Giovanna Gabetta

    2014-10-01

    Full Text Available Chemical reactions between carbon steel, water and chemical species produce corrosion layers (scales on the internal surface of pipelines transporting hydrocarbons. Scales act as a diffusion barrier and prevent the progress of corrosion, a dangerous failure initiator. The protective film (10-100 μm thickness can be removed locally by the action of the internal flow, or by other mechanisms. Adhesion with the substrate and the failure modes of the corrosion layer can be tested by indentation. Some results are presented of experiments performed on specimens with scales grown in a controlled environment.

  14. Increasing corrosion resistance of carbon steels by surface laser cladding

    Science.gov (United States)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  15. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    steel. The data suggest that the organic matter associated with the corrosion products of mild steel may play an important role in influencing the corrosion of mild steel in these tropical marine waters...

  16. Some Clarifications Regarding Literature on Atmospheric Corrosion of Weathering Steels

    Directory of Open Access Journals (Sweden)

    I. Díaz

    2012-01-01

    Full Text Available Extensive research work has thrown light on the requisites for a protective rust layer to form on weathering steels (WSs in the atmosphere, one of the most important is the existence of wet/dry cycling. However, the abundant literature on WS behaviour in different atmospheres can sometimes be confusing and lacks clear criteria regarding certain aspects that are addressed in the present paper. What corrosion models best fit the obtained data? How long does it take for the rust layer to stabilize? What is the morphology and structure of the protective rust layer? What is an acceptable corrosion rate for unpainted WS? What are the guideline environmental conditions, time of wetness (TOW, SO2, and Cl−, for unpainted WS? The paper makes a review of the bibliography on this issue.

  17. Corrosion inhibition of carbon steel by sodium metavanadate

    Directory of Open Access Journals (Sweden)

    VIJAYA GOPAL SRIBHARATHY

    2012-08-01

    Full Text Available The inhibition efficiency of sodium metavanadate (SMV-adipic acid (AA system in controlling corrosion of carbon steel in an aqueous solution containing 60 ppm of Cl- has been evaluated by weight-loss method; 250 ppm of SMV exhibits inhibition efficiency of 56 %. Addition of adipic acid to SMV improves the inhibition efficiency of the system. The formulation consisting of 250 ppm of SMV and 250 ppm of adipic acid has inhibition efficiency of 98 %. A synergistic effect exists between SMV and adipic acid with the synergism parameters greater than 1. Mecha¬nistic aspects of corrosion inhibition have been studied by electrochemical methods like potentiodynamic polarization and electrochemical impedance spectroscopy. FTIR spectra reveal that the protective film consists of Fe2+-SMV complex and Fe2+-adipic acid complex. The protective film has been analyzed by fluorescence spectra, SEM and EDAX.

  18. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  19. High temperature (salt melt) corrosion tests with ceramic-coated steel

    International Nuclear Information System (INIS)

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl3 and a mixture of HCL and FeCl3. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings

  20. METHOD FOR ARRANGEMENT OF HIGH-STRENGTH CORROSION-RESISTANT FOR EFFICIENT PROTECTION OF STEEL PIPELINES OPERATED IN THE EXTREME NORTH

    OpenAIRE

    I. S. Surovtsev; Yu. M. Borisov; S. I. Matreninsky; R. I. Sapelkin

    2011-01-01

    Problem statement. At present, the problem of main pipeline protection from corrosion is extremelyimportant. Principal gas-transport routes have the biggest length in the North areas whereclimatic and geotechnical conditions are adverse. Scientists of Voronezh State University of Architectureand Civil Engineering have developed new material, rubber concrete. This material isbased on liquid oligodienes and has unique set of operational characteristics. The material can beefficiently used as in...

  1. Corrosion behaviour of low activation steels in flowing Pb-17Li

    Science.gov (United States)

    Glasbrenner, H.; Konys, J.; Voß, Z.

    2000-10-01

    The aim of this work is focused on the understanding of the corrosion mechanism of potential structural materials with the eutectic Pb-17Li melt. Therefore, long-term exposure tests have been made on the steels MANET I, F82H-mod. and Optifer IVa in the forced convection Pb-17Li loop PICOLO up to 10 000 h. It was found that two processes are responsible for the corrosive attack: firstly, the dissolution of the oxide scale during the so-called incubation period, which is dependent on temperature and flow velocity of the melt. Secondly, the main corrosion attack consists of a strong depletion of Fe from the steel resulting in a porous low adherent layer on the surface of the steels in which Pb-17Li could penetrate easily. Unfortunately this layer has no capability of protecting the steel from further corrosion attack but is eroded away by the flowing eutectic melt.

  2. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  3. Corrosion inhibition in 2.0 M sulfuric acid solutions of high strength maraging steel by aminophenyl tetrazole as a corrosion inhibitor

    Energy Technology Data Exchange (ETDEWEB)

    Sherif, El-Sayed M., E-mail: emsherif@gmail.com [Center of Excellence for Research in Engineering Materials (CEREM), Advanced Manufacturing Institute, King Saud University, PO. Box 800, Al-Riyadh 11421 (Saudi Arabia); National Research Centre (NRC), Electrochemistry and Corrosion Laboratory, Department of Physical Chemistry, National Research Centre (NRC), Dokki, 12622 Cairo (Egypt)

    2014-02-15

    The corrosion of high strength maraging steel after varied immersion times in concentrated solution, 2.0 M, of sulfuric acid has been investigated. The work was also extended to study the effect of 5-(3-aminophenyl)-tetrazole (APTA) on the inhibition of the steel corrosion. The study has been carried out using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and scanning electron microscope (SEM) along with energy dispersive X-ray analyzer (EDX) investigations. EIS spectra showed that the corrosion and polarization resistances decrease with increasing the immersion time of the steel before measurement and increase in the presence of APTA and the increase of its concentration. Polarization data agreed with the EIS measurements and indicated that the increase of immersion time increases the corrosion of steel by increasing its corrosion current and corrosion rate and lowering its polarization resistance. On the other hand, the addition of APTA and the increase of its concentration minimized the corrosion of steel through decreasing the corrosion current and corrosion rate and increasing the polarization resistance at all exposure test periods. SEM and EDX investigations confirmed that the inhibition of the maraging steel in the 2.0 M H{sub 2}SO{sub 4} solutions is achieved via the adsorption of the APTA molecules onto the steel protecting its surface from being dissolved easily.

  4. Influence of burnishing on stress corrosion cracking susceptibility of duplex steel

    Directory of Open Access Journals (Sweden)

    J. Łabanowski

    2006-09-01

    Full Text Available Purpose: of the current study was to investigate the usability of burnishing-inducted surface enhancement method for improve the stress corrosion cracking resistance of duplex stainless steel.Design/methodology/approach: The surface layers upon round in cross section specimens were performed through burnishing treatment. Corrosion tests were performed with the use of Slow Strain Rate Test technique in inert (glycerin and aggressive (boiling 35% MgCl2 solution environments.Findings: It was shown that burnishing treatment increases corrosion resistance of the steel. Stress corrosion cracking resistance depends on the magnitude of cold work at surface layers. High level of cold work decreases corrosion resistance.Research limitations/implications: This study does not indicate the optimum stress level and stress distribution in surface layers for the best corrosion resistance. It is necessary to continue the research to determine burnishing parameters for demanded properties of duplex steel surface layers.Practical implications: The burnishing treatment can significantly improve stress corrosion resistance of specified parts of chemical installations working in the contact with aggressive media. Such parts as valve parts or propeller shafts can be successfully protected against corrosion attack.Originality/value: Burnishing surface enhancement for constructional parts made of duplex stainless steels exposed to corrosive environments has not been reported in literature. Application of this technology can increase life-time of chemical installation devices and improve their reliability.

  5. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  6. Microbially induced corrosion of carbon steel in deep groundwater environment

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  7. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. I: Application of Electrochemical Techniques

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Van Westing, E.

    2007-01-01

    The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (noncorroding) conditions. Polarization resistance (PR) method and potentiodynamic polarization (PDP) were

  8. Application of Electrochemical Impedance Spectroscopy in the Evaluation of Corrosion and Cathodic Protection in Reinforced Concrete

    NARCIS (Netherlands)

    Koleva, D.A.; Van Breugel, K.; De Wit, J.H.W.; Fraaij, A.L.A.; Boshkov, N.

    2007-01-01

    The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection (CP) was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (non-corroding) conditions. Polarization resistance (PR) method and potentio-dynamic polarization (PDP

  9. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of c...

  10. Atmospheric Corrosion on Steel Studied by Conversion Electron Moessbauer Spectroscopy

    International Nuclear Information System (INIS)

    In order to investigate initial products on steel by atmospheric corrosion, conversion electron Moessbauer measurements were carried out at temperatures between 15 K and room temperature. From the results obtained at low temperatures, it was found that the corrosion products on steel consisted of ferrihydrite.

  11. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  12. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  13. Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

    OpenAIRE

    Renato Altobelli Antunes; Rodrigo Uchida Ichikawa; Luis Gallego Martinez; Isolda Costa

    2014-01-01

    The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron micr...

  14. Atmospheric corrosion of galvanized steel in a marine environment

    International Nuclear Information System (INIS)

    Atmospheric corrosion is the electrochemical process of metal deterioration from the action of atmospheric factors, both meteorological as well as chemical. Metals deteriorate due to their spontaneous oxidation when their surface is moistened with a film of condensed water, dew, fog or rain and this process leads to the formation of a protective film that acts as a physical barrier between the metal and the environment. However, this layer of corrosion can become a non protective film, due to a physical discharge or a partial dissolution of some soluble corrosion products of the material (galvanized steel) during rainfall or in condensed water on the material's surface. This process is known as metal runoff. In order to estimate the runoff process for galvanized steel and to study its behavior to atmospheric corrosion in a marine environment, samples of 10x10x0,6cm galvanized steel, with a coating thickness of 100 m Zn, were exposed in the city of Valparaiso, Region V, Chile. The atmospheric station is located at lat. 32AS and long. 71oW, classified according to ISO 9223 to 9226 as C2, S1 and P1, with a humidification time of 0.6 and chloride ion and sulfur dioxide content of 40.65 mgm-2day-1 and 7.18 mgm-2day-1, respectively. The deterioration of the galvanized steel was evaluated by weight loss measurements, determination of 'in situ' corrosion potential and morphology of the attack using scanning electron microscopy (SEM). The composition of the corrosion products was determined by X-ray diffraction (XRD). The runoff solutions collected after the rainfall events were analyzed with different techniques to determine the content of Cl- ions, SO4-2 and dissolved solids, and pH and conductivity were measured as well. The concentration of Zn+2 is obtained by atomic adsorption spectroscopy. After four months of exposure of the test pieces preliminary results show that the potential for corrosion of the galvanized steel increased over time, which corroborates the

  15. Initial Atmospheric Corrosion of Carbon Steel in Industrial Environment

    Science.gov (United States)

    Han, Wei; Pan, Chen; Wang, Zhenyao; Yu, Guocai

    2015-02-01

    The initial corrosion behavior of carbon steel subjected to Shenyang industrial atmosphere has been investigated by weight-loss measurement, scanning electron microscopy observation, x-ray diffraction, auger electron spectroscopy, and electron probe microanalysis. The experimental results reveal that the corrosion kinetics of the initial corrosion of carbon steel in industrial atmosphere follows empirical equation D = At n , and there is a corrosion rate transition from corrosion acceleration to deceleration; the corrosion products are composed of γ-FeOOH, α-FeOOH, Fe3O4, as well as FeS which is related to the existence of sulfate-reducing bacteria in the rust layers. The effect of dust particles on the corrosion evolution of carbon steel has also been discussed.

  16. The anaerobic corrosion of carbon steel in concrete

    International Nuclear Information System (INIS)

    This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-300C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

  17. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    OpenAIRE

    J. E.O. OVRI; S. I. OKEAHIALAM; O. O. ONYEMAOBI

    2013-01-01

    The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control) environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water)....

  18. Electrochemical Evaluation of Corrosion Inhibitors to Austenistic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yosmari Adames Montero

    2014-03-01

    Full Text Available The use of corrosion inhibitors is one of the most universal methods, and diffused for the protection ofmetals, because they reduce substantially the corrosion losses when they are added in smallconcentrations. At the present work it was carried out the electrochemical tests evaluation of twoinhibitors, A and B, to be used in the chemical cleanings for trays of heat interchanger, which aresuffering thickness losses until its perforation. By the chemical composition analysis, it wasdemonstrated that the metal is an austenistic stainless steel and by electrochemical tests of linearpolarization resistance, electrochemical noise and cyclic sweep, were demonstrated the localizedcorrosion. The best efficiency of the inhibitor A was obtained with one and two percent concentration,while the inhibitor B shows values efficiency near 95% with two percent concentration.

  19. Corrosion Protection of Electrically Conductive Surfaces

    Directory of Open Access Journals (Sweden)

    Jian Song

    2012-11-01

    Full Text Available The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is a relative movement between electrical contacts with surfaces of ignoble metal. Avoiding fretting corrosion is therefore extremely challenging in electronic devices with pluggable electrical connections. Gold is one of the most commonly used noble plating materials for high performance electrical contacts because of its high corrosion resistance and its good and stable electrical behavior. The authors have investigated different ways to minimize the consumption of gold for electrical contacts and to improve the performance of gold plating. Other plating materials often used for corrosion protection of electrically conductive surfaces are tin, nickel, silver and palladium. This paper will deal with properties and new research results of different plating materials in addition to other means used for corrosion protection of electrically conductive surfaces and the testing of corrosion resistance of electrically conductive surfaces.

  20. Isomers of Poly Aminophenol: Chemical Synthesis, Characterization, and Its Corrosion Protection Aspect on Mild Steel in 1 M HCl

    Directory of Open Access Journals (Sweden)

    G. Thenmozhi

    2014-01-01

    Full Text Available The oxidative chemical polymerizations of three isomers of aminophenol, ortho, meta, and para (PoAP, PmAP, and PpAP, were performed in aqueous HCl using ammonium persulfate as an oxidant at 0–3°C. The synthesized polymers were characterized by employing elemental analysis, GPC, UV-VIS-NIR, FT-IR, XRD, and TGA. The corrosion inhibition effect of these three polymers on mild steel in 1 M HCl solution was studied by using electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy. These measurements reveal that the inhibition efficiency obtained by these polymers increased by increasing their concentration. The inhibition efficiency follows the order PpAP > PoAP > PmAP. The results further revealed that PpAP at a concentration of 250 mg/L furnishes maximum inhibition efficiency (96.5%. Polarization studies indicated that these three polymers act as the mixed type corrosion inhibitors.

  1. Aminopyrimidine derivatives as inhibitors for corrosion of 1018 carbon steel in nitric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Abdallah, M. [Chemistry Department, Faculty of Science, Benha University, Benha (Egypt)]. E-mail: metwally552@hotmail.com; Helal, E.A. [Corrosion Department, Badr El-Din Petroleum company (Egypt); Fouda, A.S. [Chemistry Department, Faculty of Science, Mansoura University, Mansoura 35516 (Egypt)]. E-mail: asfouda@yahoo.com

    2006-07-15

    The effect of some aminopyrimidine derivatives on the corrosion of 1018 carbon steel in 0.05 M HNO{sub 3} solution was studied using weight loss and polarization techniques. The percentage inhibition efficiency was found to increase with increasing concentration of inhibitor and with decreasing temperature. The addition of KI to aminopyrimidine derivatives enhanced the inhibition efficiency due to synergistic effect. The inhibitors are adsorbed on the steel surface according to Temkin isotherm. Some thermodynamic functions were computed and discussed. It was found that the aminopyrimidine derivatives provide a good protection to steel against pitting corrosion in chloride containing solutions.

  2. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  3. 石油化工业钢结构的大气腐蚀与防护措施%Corrosion and Protection of Steel Structures in Atmospheric Environment of Petrochemical Industry

    Institute of Scientific and Technical Information of China (English)

    朱晓明; 周学杰; 王玮; 纪方奇; 张琳; 林志坚; 胡章枝

    2013-01-01

    Four kinds of standard metals were tested in exposed atmosphere of petrochemical industry so as to determine the corrosive grade of the corrosive atmosphere. In the meantime, eight kinds of anticorro -sive systems were also tested in the exposed corrosive atmosphere so as to evaluate their protective effect. It was found that high concentrations of corrosive mediums such as sulfur dioxide and hydrogen sulfide were present in the atmosphere of petrochemical industry. The atmospheric corrosion grade was from C4 to C5, corresponding to serious corrosion of carbon steel. Moreover, in terms of various protective systems, the one consisting of sprayed Al primer or Zn-rich primer, epoxy micaceous iron oxide intermediate paint, and fluorocarbon resin finish (or acrylic polyurethane coating) possessed the best corrosion resistance and weatherability.%化工大气环境中含有较多的腐蚀性介质,对钢结构腐蚀严重.为了评价石油化工大气环境的腐蚀性,采用4种标准金属材料进行石油化工大气环境现场暴露试验,对石油化工大气环境腐蚀性进行评级;同时选用8种防腐蚀体系试样进行暴露试验,以评价其防护效果.结果表明:石油化工大气环境中含有较高浓度的二氧化硫、硫化氢等腐蚀介质,腐蚀等级属C4~C5级;保护层体系中,由喷铝或富锌底漆、环氧云铁中间漆、氟碳树脂(或丙烯酸聚氨酯)面漆组成的防护体系的综合耐蚀性和耐候性较好.

  4. Corrosion behavior of duplex stainless steel in sulphuric acid

    International Nuclear Information System (INIS)

    Duplex stainless steels are alloyed and processed to develop microstructure of roughly equal amounts of ferrite and austenite. Duplex stainless steel constitute a new class of materials because they have balanced amounts of ferrite and austenite. Since they have high content of chromium and molybdenum present, thus they have good corrosion resistance. Their corrosion resistance is double to that of annealed austenitic stainless steels with regard to pitting, crevice corrosion, sulphide stress corrosion, and chloride stress corrosion environments. The corrosion behavior of duplex stainless steel in various concentrations of sulphuric acid was studied. The reactions were carried out by placing the steel specimen in a beaker containing a known concentration of sulphuric acid at room temperature for a definite period. Pits were initiated in duplex stainless steel specimen and the propagation of pits depends upon the concentration of the acid solution in which the sample is in contact. The weight loss for definite period of time were measured and corrosion rates were calculated in millimetres per year. The corrosion rates increases with an increase in acid concentration at room temperature. A comparison of the results obtained from various concentrations of sulphuric acid with the same concentrations of nitric acid is also discussed. (author)

  5. Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

    International Nuclear Information System (INIS)

    Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na2SO4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

  6. Electrochemical protection of pointed metallic structures from atmospheric corrosion

    International Nuclear Information System (INIS)

    Efficiency of electrochemical protection (ECP) of steel against atmospheric corrosion under thin electrolyte films is investigated. It is shown that the zone of ECP action is restricted by a low conductivity of moisture films, occurring on metals under natural conditions. A method of increasing ECP efficiency by means of using electroconducting coatings applied to standard paint and varnish coatings, is proposed. 6 refs., 2 figs

  7. Kinetics and structural studies of the atmospheric corrosion of carbon steels in Panama

    International Nuclear Information System (INIS)

    The corrosion of a carbon steel was studied in different atmospheres at sites in the Republic of Panama. The weight loss (corrosion penetration) suffered by the carbon steel is related to time by a bilogarithmic law. Moessbauer spectroscopy indicated the rust was composed of non-stoichiometric magnetite (Fe3-xO4), maghemite (γ-Fe2O3), goethite (α-FeOOH) of intermediate particle size, lepidocrocite (γ-FeOOH) and superparamagnetic particles. Magnetite formation is related to the alternating dry-wet cycles. Goethite is related to corrosion penetration by a saturation type of behavior, following a Langmuir type of relationship. Goethite in rust protects steel against further atmospheric corrosion

  8. Corrosion behavior of duplex polyaniline/epoxy coating on mild steel in 3% NaCl

    Directory of Open Access Journals (Sweden)

    Gvozdenović Milica M.

    2005-01-01

    Full Text Available The corrosion behavior and thermal stability of epoxy coatings electrodeposited on mild steel and on mild steel with electrochemically deposited polyaniline (PANI film were investigated by electrochemical impedance spectroscopy (EIS and thermo gravimetric analysis (TGA. The aim of the paper was to present new findings on the corrosion protection of mild steel by a duplex PANI/-epoxy coating in 3% NaCI solution and to determine the effect of thin PANI film on the protective properties of the coating. PANI film was deposited electrochemically on mild steel from an aqueous solution of 0.5 mol dm"3 sodium benzoate and 0.1 mol dm"3 aniline at a constant current density of 1.5 mA cm"2. Non-pigmented epoxy coatings on mild steel and on mild steel with PANI film were obtained by cathodic electrode position at constant voltage and stirring conditions. The resin concentration in the electrode position bath was 10 wt.% solid dispersion in water at pH 5.7. The applied voltage was 250 V, the temperature 26°C and the deposition time 3 min. It was shown that thin PANI film could be used to modify the surface of mild steel prior to epoxy coating deposition, due to the increased corrosion protection of a duplex PANI/epoxy coating comparing to an epoxy coating on mild steel in 3% NaCl solution.

  9. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    Science.gov (United States)

    Pan, T. J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

    2016-04-01

    The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  10. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  11. Corrosion of vessel steel during its interaction with molten corium

    Energy Technology Data Exchange (ETDEWEB)

    Bechta, S.V. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation)]. E-mail: bechta@sbor.spb.su; Khabensky, V.B. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation); Vitol, S.A. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation); Krushinov, E.V. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation); Granovsky, V.S. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation); Lopukh, D.B. [SPb Electrotechnical University (SpbGETU), Professor Popov str., b.5/3, 197376 St. Petersburg (Russian Federation); Gusarov, V.V. [Institute of Silicate Chemistry of Russian Academy of Science (ISC of RAS), Odoevsky str., b. 24/2, 199155 St. Petersburg (Russian Federation); Martinov, A.P. [SPb Electrotechnical University (SpbGETU), Professor Popov str., b.5/3, 197376 St. Petersburg (Russian Federation); Martinov, V.V. [Scientific Research Technological Institute (NITI), Sosnovy Bor of Leningrad Oblast 188540 (Russian Federation); Fieg, G. [Forshungszentrum Karlsruhe (FZK), Institut fur Neutronenphysik and Reaktortechnik, Postfach 3640, D-78021 Karlsruhe (Germany); Tromm, W. [Forshungszentrum Karlsruhe (FZK), Institut fur Neutronenphysik and Reaktortechnik, Postfach 3640, D-78021 Karlsruhe (Germany); Bottomley, D. [Europaeische Kommission, General Direktion GFS, Institut fuer Transurane (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Tuomisto, H. [Fortum Engineering Ltd. 00048 FORTUM, Rajatorpantie 8, Vantaa (Finland)

    2006-07-15

    An experimental examination of the cooled vessel steel corrosion during the interaction with molten corium is presented. The experiments have been conducted on 'Rasplav-2' test facility and followed up with physico-chemical and metallographic analyses of melt samples and corium-specimen ingots. The results discussed in the first part of the paper have revealed specific corrosion mechanisms for air and inert atmosphere above the melt. Models have been proposed based on this information and approximate curves constructed for the estimation of the corrosion rate or corrosion depth of vessel steel in conditions simulated by the experiments.

  12. Corrosion induced by cathodic hydrogen in 2205 duplex stainless steel

    Science.gov (United States)

    Michalska, J.

    2011-05-01

    In this work new results about the influence of cathodic hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel are described. The results were discussed by taking into account hydrogen charged samples and without hydrogen. The corrosion resistance to pitting was qualified with the polarization curves. The conclusion is that, hydrogen deteriorated the passive film stability and corrosion resistance to pitting of 2205 duplex stainless steel. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen action was dependent on the hydrogen charging conditions.

  13. Corrosion induced by cathodic hydrogen in 2205 duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Michalska, J, E-mail: joanna.k.michalska@polsl.pl [Department of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    In this work new results about the influence of cathodic hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel are described. The results were discussed by taking into account hydrogen charged samples and without hydrogen. The corrosion resistance to pitting was qualified with the polarization curves. The conclusion is that, hydrogen deteriorated the passive film stability and corrosion resistance to pitting of 2205 duplex stainless steel. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen action was dependent on the hydrogen charging conditions.

  14. Atmospheric corrosion of mild steel. Pt. II. Marine atmospheres

    International Nuclear Information System (INIS)

    This paper summarizes the results obtained in the MICAT project for mild steel specimens exposed for 1 to 4 years in 47 marine atmospheres in the Ibero-American region. All these atmospheres were characterized for climatology, pollution and corrosion rates according to ISO standards. Complementary morphological and chemical characterization of the steel corrosion product layers (SCPLs) formed in these atmospheres was carried out. The overall analysis of results contributes to understanding, in a systematic way, how atmospheric corrosivity categories can be correlated with corrosion mechanisms. Special aspects of the atmospheres, from pure to mixed marine, were considered. (orig.)

  15. CORROSION RESISTANCE OF HOT DIP GALVANIZED STEEL PRETREATED WITH BIS-FUNCTIONAL SILANES MODIFIED WITH NANOALUMINA

    Institute of Scientific and Technical Information of China (English)

    F.J.Shan; C.S.Liu; S.H.Wang; G.C.Qi

    2008-01-01

    The corrosion behavior of hot dip galvanized steel pretreated with bis-[triethoxy-silylpropyl]tetrasulfide (BTESPT) modified with alumina particles was studied.The corrosion resistance of the passiving films was evaluated by Tafel polarization curve and electrochemical impedance spectroscopy.The films formed on the galvanized steel substrate were characterized by Fourier transform infrared spectroscopy and energy dispersive X-ray spectrometry.The surface morphology of the treated hot dip galva-nized steel samples was observed by Field Emission Scanning Electron Microscope. The results show that the pretreatments on the basis of silane films modified with nanoalumina particles have reduced both anodic and cathodic current densities,and increased total impedance in the measured frequency,consequently,improving cor-rosion protection for hot dip galvanized steel during immersion in NaCl solutions compared to chromate films and silane films.

  16. Prediction of external corrosion for steel cylinders

    International Nuclear Information System (INIS)

    The US Department of Energy (DOE) currently manages the UF6 Cylinder Program (the program). The program was formed to address the depleted-uranium hexafluoride (UF6) stored in approximately 50,000 carbon steel cylinders. The cylinders are located at three DOE sites: the K-25 site (K-25) at Oak Ridge, Tennessee; the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1996a) delineates the requirements of the program. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1996b). The report presented herein documents activities that in whole or in part satisfy specific requirements and actions stated in the UF6 Cylinder Program SRD and SEMP with respect to forecasting cylinder conditions. The wall thickness projections made in this report are based on the assumption that the corrosion trends noted will continue. Some activities planned may substantially reduce the rate of corrosion, in which case the results presented here are conservative. The results presented here are intended to supersede those presented previously, as the quality of several of the datasets has improved

  17. Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

    International Nuclear Information System (INIS)

    Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible

  18. Materials corrosion and protection at high temperatures

    International Nuclear Information System (INIS)

    This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

  19. Investigation of Fecraly Coating on Corrosion Behaviour of Mild Steel

    OpenAIRE

    Joseph B. AGBOOLA

    2009-01-01

    Steel has found wide application in hot rolling equipments in the steel industry and the oil rig structures in sea water. These equipments are frequently subjected to corrosive and temperature condition which causes severe damage to them, hence the need to develop steel suitable to withstand these conditions in terms of surface treatment. This research work investigates the effect of FeCrAlY coating on mild steel under high temperature and aggressive environment. Iron based coatings are used ...

  20. Microbial corrosion in weld zone of stainless steel. Stainless ko yosetsubu no biseibutsu fushoku

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, E. (National Chemical Laboratory for Industry, Tsukuba (Japan)); Nishimura, M. (Mitsubishi Kakoki Kaisha, Ltd., Tokyo (Japan))

    1992-10-15

    Microbial corrosion may happen wherever water is treated in many kinds of practical metal except titan, such as common steel, copper alloy, stainless steel, and high-nickel alloy. Although microbes causing microbial corrosion are not limited to specified microbes, specially affecting microbes are iron bacteria, iron-oxidizing bacteria, and sulfate-reducing bacteria. mechanism in these microbial corrosion, which is fundamentally caused through formation of oxygen concentration cells and production of metabolites, is complex and different by each microbe. In the case of stainless steel, the corrosion is located mainly in weld zones or heat affected zones, the shape of corrosion is like a pot, and the pattern is a type of pitting corrosion. Microbes are apt to adhere to the surface near weld zones, then oxygen becomes consequently insufficient beneath the surface, where the self-mending capacity of passive films is deprived, resulting in occurrence of pitting corrosion. For protection of microbial corrosion, it is essential to control water so that habitation of microbes is not formed. 9 refs., 3 figs.

  1. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  2. Corrosion of Steel in Concrete – Thermodynamical Aspects

    DEFF Research Database (Denmark)

    Küter, Andre; Møller, Per; Geiker, Mette Rica

    2004-01-01

    The present understanding of selected corrosion phenomena in reinforced concrete is reviewed. Special emphasis is given to chloride induced corrosion. There is a general acceptance of the basic corrosion mechanism for steel in concrete. However different anodic reactions governing the subsequent...... formation and composition of corrosion products have been proposed. Suggested reactions, except half-cell reactions, are verified or rejected based on their Gibbs free energy, while the electrode potential is calculated for half-cell reactions. Corrosion products postulated to form are related...

  3. Corrosion behavior of carbon steels under tuff repository environmental conditions

    International Nuclear Information System (INIS)

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 1000C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables

  4. Corrosion resistance properties of sintered duplex stainless steel

    OpenAIRE

    L.A. Dobrzański; Z. Brytan; M. Actis Grande; M. Rosso

    2006-01-01

    Purpose: of this paper was to examine the corrosion resistance of duplex stainless steels using electrochemical methods in 1M NaCl solution. The influence of powder mixes preparation and cooling cycle after sintering on corrosion properties was evaluated.Design/methodology/approach: In presented study duplex stainless steels were obtained through powder metallurgy starting from austenitic, martensitic base powders by controlled addition of alloying elements, such as Cr, Ni, Mo and Cu. In the ...

  5. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  6. Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Mehanna, Maha [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)], E-mail: mum34@psu.edu; Basseguy, Regine; Delia, Marie-Line; Bergel, Alain [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)

    2009-11-15

    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (E{sub oc}) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of E{sub oc} ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended essentially on the nature of the material. This effect was due to the capacity of G. sulfurreducens to create a direct cathodic reaction on steel surfaces, extracting the electrons directly from material. The presence of bacterial cells modified the corrosion features of mild steel and ferritic steel, so that corrosion attacks were gathered in determined zones of the surface. Local corrosion was significantly enhanced on ferritic steel. Potential ennoblement was not sufficient to induce corrosion on austenitic steels. In contrast G. sulfurreducens delayed the occurrence of pitting on 304L steel because of its capability to oxidize acetate at high potential values. The electrochemical behaviour of 304L steel was not affected by the concentration of soluble electron donor (acetate, 1-10 mM) or the amount of planktonic cells; it was directly linked to the biofilm coverage. After polarization pitting curves had been recorded, microscopic observations showed that pits propagated only in the surface zones where cell settlement was the densest. The study evidenced that Geobacter sulfurreducens can control the electrochemical behaviour of steels in complex ways that can lead to severe corrosion. As Geobacteraceae are ubiquitous species in sediments and soils they should now be considered as possible crucial actors in the microbial corrosion of buried equipment.

  7. Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

    International Nuclear Information System (INIS)

    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (Eoc) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of Eoc ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended essentially on the nature of the material. This effect was due to the capacity of G. sulfurreducens to create a direct cathodic reaction on steel surfaces, extracting the electrons directly from material. The presence of bacterial cells modified the corrosion features of mild steel and ferritic steel, so that corrosion attacks were gathered in determined zones of the surface. Local corrosion was significantly enhanced on ferritic steel. Potential ennoblement was not sufficient to induce corrosion on austenitic steels. In contrast G. sulfurreducens delayed the occurrence of pitting on 304L steel because of its capability to oxidize acetate at high potential values. The electrochemical behaviour of 304L steel was not affected by the concentration of soluble electron donor (acetate, 1-10 mM) or the amount of planktonic cells; it was directly linked to the biofilm coverage. After polarization pitting curves had been recorded, microscopic observations showed that pits propagated only in the surface zones where cell settlement was the densest. The study evidenced that Geobacter sulfurreducens can control the electrochemical behaviour of steels in complex ways that can lead to severe corrosion. As Geobacteraceae are ubiquitous species in sediments and soils they should now be considered as possible crucial actors in the microbial corrosion of buried equipment.

  8. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main.

  9. Passivation and Corrosion Behavior of Modified Ferritic-Pearlitic Railway Axle Steels

    Science.gov (United States)

    Moon, A. P.; Sangal, S.; Srivastav, Simant; Gajbhiye, N. S.; Mondal, K.

    2015-01-01

    Electrochemical polarization behavior of two newly developed ferritic-pearlitic railway axle steels (MS3 and MS6) and the standard Indian conventional axle steel has been studied in sodium borate buffer solution of pH 8.4 with and without the presence of NaCl. The polarization behavior of both the new axle steels shows close resemblance, whereas, different polarization behavior has been observed for the conventional axle steel. Electrochemical impedance spectroscopy measurements have clearly reflected significantly improved passivation behavior for the newly developed steels compared to that of the conventional axle steel. NaCl salt fog exposure tests have also shown superior corrosion resistance of the newly developed axle steels as compared to the conventional axle steel. Higher surface roughness on the corroded conventional axle steel has also been observed compared to the smoother surface in case of the new axle steels. Higher corrosion resistance of the new axle steels has been attributed to their finer microstructure and strongly adherent protective rusts.

  10. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  11. Laser-controllable coatings for corrosion protection.

    Science.gov (United States)

    Skorb, Ekaterina V; Skirtach, Andre G; Sviridov, Dmitry V; Shchukin, Dmitry G; Möhwald, Helmuth

    2009-07-28

    We introduce a novel and versatile approach to the corrosion protection by use of "smart" laser-controllable coating. The main advantage of the proposed technique is that one could terminate the corrosion process by very intensive healing after an appearance of corrosion centers using local laser irradiation. It is also shown that by applying a polyelectrolyte shell with noble metal particles over the mesoporous titania and silica via layer-by-layer assembly it is possible to fabricate micro- and nanoscaled reservoirs, which, being incorporated into the zirconia-organosilica matrix, are responsible for the ability of laser-driven release of the loaded materials (e.g., corrosion inhibitor). Furthermore, the resultant films are highly adhesive and could be easily deposited onto different metallic substrates. Laser-mediated remote release of incorporated corrosion inhibitor (benzotriazole) from engineered mesoporous containers with silver nanoparticles in the container shell is observed in real time on single and multicontainer levels.

  12. 49 CFR 192.461 - External corrosion control: Protective coating.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false External corrosion control: Protective coating... for Corrosion Control § 192.461 External corrosion control: Protective coating. (a) Each external protective coating, whether conductive or insulating, applied for the purpose of external corrosion...

  13. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    Science.gov (United States)

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  14. On the corrosion behavior of a ferritic 18 Cr-2 Mo-steel

    International Nuclear Information System (INIS)

    The investigations carried out with 18Cr-2Mo steel were aimed at its behaviour under pitting corrosion, crevice corrosion and stress corrosion cracking conditions. This was done in autoclave laboratory experiments and under experimental heat exchanger conditions in Rhine river water with a chloride content of max. 400 ppm. The test temperatures were 80, 100 and 1300C. Model heat exchangers were fabricated and operated to investigate the influence of filler materials and weld joints between the ferritic 18Cr-2Mo steel and a standard austenitic steel. The possibilities of fabricating tube sheers by applying a weld overaly and using explosive bonding were explored. 18Cr-2Mo steel has been shown to be suited for applications in cooling water which a chloride content of 400 ppm. No stress corrosion cracking occurs under such conditions. Tubes with a wall thickness up to 3 mm have sufficient toughness. Tube sheets can be made of boiler plate protected by an explosive cladding or a weld overlay of 18Cr-2Mo. A combination of Type 321 or 304 L and 18Cr-2Mo is possible. Provided 18Cr-2Mo is sufficiently resistant to the product to be cooled, it is an alternative to austenitic CrNi-(Mo) steels (e.g. AISI 304) when stress corrosion cracking is likely to occur. (orig.)

  15. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  16. Effect of Permeable Crystalline Material on Steel Reinforcement Corrosion of Concrete

    Institute of Scientific and Technical Information of China (English)

    YU Jian-ying; WANG Gui-ming

    2004-01-01

    Permeable crystalline materialcan permeate into pores and cracks of concrete and catalyze the reaction between Ca(OH) 2and unhydrated cement to generate a great quantity needle non-soluble crystals, which can stop up the pores and cracks of concrete, and increase the impermeability of concrete. This paper reported the results of a study conducted to evaluate steel reinforcement corrosion of concrete specimens uncoated and coated with permeable crystalline material as well as mixed with the permeable crystalline material. The properties evaluated for corrosion test were water impermeability, water absorption, compressive strength and potential. The results of water impermeability, water absorption, compressive strength clearly showed that the permeable crystalline material could prohibit water, any soluble salts and moisture from penetrating the concrete to cause corrosion, leaking, and other problems, and it did increase the compressive strength, which was favorable for protection of corrosion of reinforcing steel. Moreover, it was concluded from the potential-time curve that the steel reinforcement of uncoated specimen was in the state of activation whereas that of other specimens coated and mixed with the permeable crystalline material was in the state of inactivation. Above all, it was indicated that the permeable crystalline materialis very effective to protect the steel reinforcement of concrete from corrosion.

  17. Adsorption and corrosion inhibition of mild steel in acidic media by expired pharmaceutical drug

    Directory of Open Access Journals (Sweden)

    P. Geethamani

    2015-12-01

    Full Text Available The inhibitive action of an examined expired Ambroxol drug on the corrosion of mild steel in 1 M HCl and 1 M H2SO4 acid medium has been studied by weight loss and electrochemical techniques. The weight loss techniques result was discussed. The inhibition efficiency increases with increasing the concentration of the inhibitor. Electrochemical studies data support that examined expired drug is an efficient inhibitor for mild steel corrosion. The adsorption of the examined drug obeys Langmuir’s adsorption isotherm. Polarization studies indicate that this inhibitor acts as a mixed type inhibition. The various thermodynamic parameters were calculated and discussed. The protective film formed on the surface was confirmed by SEM. The data collected from the studied techniques are in good agreement to confirm the ability of using expired Ambroxol drug as corrosion inhibitor for mild steel in both acid media.

  18. Influence on corrosion resistance of superficial strain hardening of parts made of austenitic stainless steels

    International Nuclear Information System (INIS)

    Reactivity of strain hardened stainless steel 18-10 and 18-10 Mo in oxidizing media is very different at the surface and in the metal core. Surface corrosion or protection is very sensitive to superficial strain hardening resulting of mechanical treatments. Three physical phenomena are directly strain hardening dependent and have important consequences on corrosion resistance: 1) increase of diffusion rate of the different alloy elements, especially chromium; 2) residual superficial strain influence on stress corrosion and 3) structural transformation of metastable austenite

  19. Adsorption and corrosion inhibiting effect of riboflavin on Q235 mild steel corrosion in acidic environments

    Energy Technology Data Exchange (ETDEWEB)

    Chidiebere, Maduabuchi A. [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Oguzie, Emeka E. [Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Liu, Li [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Li, Ying, E-mail: liying@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Wang, Fuhui [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China)

    2015-04-15

    The inhibiting effect of Riboflavin (RF) on Q235 mild steel corrosion in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} at 30 °C temperature was investigated using electrochemical techniques (electrochemical impedance spectroscopy and potentiodynamic polarization). The obtained results revealed that RF inhibited the corrosion reaction in both acidic solutions. Maximum inhibition efficiency values in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} were 83.9% and 71.4%, respectively, obtained for 0.0012 M RF. Polarization data showed RF to be a mixed-type inhibitor, while EIS results revealed that the RF species adsorbed on the metal surface. The adsorption of RF followed Langmuir adsorption isotherm. Atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) studies confirmed the formation of a protective layer adsorbed on the steel surface. Quantum chemical calculations were used to correlate the inhibition ability of RF with its electronic structural parameters. - Highlights: • The inhibitory mechanism was influenced by the nature of acid anions. • RF has reasonable inhibition effect especially in 1 M HCl solution. • Polarization studies showed that RF functioned as a mixed type inhibitor. • Improved surface morphology was observed in the presence of RF.

  20. Microbially influenced corrosion of stainless steels in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Sinha, U.P.; Wolfram, J.H.; Rogers, R.D.

    1990-01-01

    This paper reviews the components, causative agents, corrosion sites, and potential failure modes of stainless steel components susceptible to microbially influenced corrosion (MIC). The stainless steel components susceptible to MIC are located in the reactor coolant, emergency, and reactor auxiliary systems, and in many plants, in the feedwater train and condenser. The authors assessed the areas of most high occurrence of corrosion and found the sites most susceptible to MIC to the heat-affected zones in the weldments of sensitized stainless steel. Pitting is the predominant MIC corrosion mechanisms, caused by sulfur reducing bacteria (SRB). Also discussed is the current status of the diagnostic, preventive, and mitigation techniques, including use of improved water chemistry, alternate materials, and improved thermomechanical treatments. 37 refs., 3 figs.

  1. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method

    OpenAIRE

    Hong-Bok Choe; Han-Seung Lee; Jun-Ho Shin

    2014-01-01

    The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical ...

  2. Phyllanthus muellerianus and C6H15NO3 synergistic effects on 0.5 M H2SO4-immersed steel-reinforced concrete: Implication for clean corrosion-protection of wind energy structures in industrial environment

    Science.gov (United States)

    Okeniyi, Joshua Olusegun; Omotosho, Olugbenga Adeshola; Popoola, Abimbola Patricia Idowu; Loto, Cleophas Akintoye

    2016-07-01

    This paper investigates Phyllanthus muellerianus leaf-extract and C6H15NO3 (triethanolamine: TEA) synergistic effects on reinforcing-steel corrosion-inhibition and the compressive-strength of steel-reinforced concrete immersed in 0.5 M H2SO4. This is to assess suitability of the synergistic admixture usage for wind-energy steel-reinforced concrete structures designed for industrial environments. Steel-reinforced concrete specimens were admixed with individual and synergistic designs of Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures and immersed in the 0.5 M H2SO4. Electrochemical monitoring of corrosion potential, as per ASTM C876-91 R99, and corrosion current were obtained and statistically analysed, as per ASTM G16-95 R04, for modelling noise resistance. Post-immersion compressive-strength testing then followed, as per ASTM C39/C39M-03, for detailing the admixture effect on load-bearing strength of the steel-reinforced concrete specimens. Results showed that while individual Phyllanthus muellerianus leaf-extract concentrations exhibited better inhibition-efficiency performance than C6H15NO3, synergistic additions of C6H15NO3 to Phyllanthus muellerianus leaf-extract improved steel-rebar corrosion-inhibition. Thus, 6 g Phyllanthus muellerianus + 2 g C6H15NO3 synergistically improved inhibition-efficiency to η = 84.17%, from η = 55.28% by the optimal chemical or from η = 74.72% by the optimal plant-extract admixtures. The study also established that improved compressive strength of steel-reinforced concrete with acceptable inhibition of the steel-rebar corrosion could be attained through optimal combination of the Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures.

  3. Corrosion fatigue of a superduplex stainless steel weldment

    OpenAIRE

    Comer, Anthony John

    2004-01-01

    Superduplex stainless steels have superior mechanical and corrosion properties compared to austenitic stainless steels such as the grade 300 series. This is a result of a microstructure consisting of roughly equal percentages of austenite (y) and ferrite (a) and negligible inclusion content. As a result, super duplex stainless steels are increasingly being used in the offshore oil and gas industries. It is also envisaged that they will find application in the emergent renewable energy sec...

  4. Corrosion of carbon steel nuclear waste containers in marine sediment

    International Nuclear Information System (INIS)

    The report describes a study of the corrosion of carbon steel nuclear waste containers in deep ocean sediments, which had the objective of estimating the metal allowance needed to ensure that the containers were not breached by corrosion for 1000 years. It was concluded that under such disposal conditions carbon steel would not be subject to localised corrosion or hydrogen embrittlement, and therefore the study concentrated on evaluating the rate of general attack. This was carried out by developing a mechanistically based mathematical model which was formulated on the conservative assumption that the corrosion would be under activation control, and would not be impeded by the formation of corrosion product layers. This model predicted that an allowance of 33 mm would be required for a 1000 year life. (author)

  5. PITTING CORROSION OF STAINLESS STEEL AT THE VARIOUS SURFACE TREATMENT

    Directory of Open Access Journals (Sweden)

    Viera Zatkalíková

    2011-09-01

    Full Text Available The stainless steel surface treatment is very important with regard to its pitting corrosion susceptibility. An effect of various types surfacing on pitting corrosion resistance of AISI 304stainless steel is investigated in this work. The samples of the tested material are turned, blasted, peened, grinded and a half of them are pickled to achieve higher purity of surfaces and better quality of passive film. Eight types of different finished surfaces are tested by electrochemical and immersion tests to determine corrosion behaviour in conditions where pitting is evoked by controlled potential and second by solution with high redox potential. By this way the effect of mechanical and chemical surface treatment on the resistance to pitting corrosion, character, size and shape of pits are compared in the conditions of different mechanisms of corrosion process.

  6. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  7. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Hou Baorong; Xiang Bin

    2003-04-01

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two methods were observed and compared after 470 days of exposure. The phase structure of the corrosion products under different marine environments were analysed and compared. It further indicated good correlation between the electrically connected hanging specimen method and the long scale hanging specimen method.

  8. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer. PMID:26831689

  9. Investigation of Fecraly Coating on Corrosion Behaviour of Mild Steel

    Directory of Open Access Journals (Sweden)

    Joseph B. AGBOOLA

    2009-07-01

    Full Text Available Steel has found wide application in hot rolling equipments in the steel industry and the oil rig structures in sea water. These equipments are frequently subjected to corrosive and temperature condition which causes severe damage to them, hence the need to develop steel suitable to withstand these conditions in terms of surface treatment. This research work investigates the effect of FeCrAlY coating on mild steel under high temperature and aggressive environment. Iron based coatings are used due to low cost among other properties such as good corrosion resistance, ease of machining and high ductility when compared to hard metals.Thermal spraying of the specimens was carried out using high velocity oxygen fuel (HVOF. Corrosion test was carried out on both coated and uncoated samples. All samples were subjected to the same high temperature treatment for oxidation test.

  10. Corrosion properties of stainless steel coatings made by different methods of thermal spraying

    International Nuclear Information System (INIS)

    The corrosion protection ability of thermally sprayed stainless steel coatings in aggressive environments is considerably limited as compared to bulk materials of the same composition. The two main reasons for the decrease in corrosion resistance are the porosity in the coatings and the oxidation of elements, particularly chromium, during spraying process. The corrosion resistance and structure of stainless steel coatings, ANVAL 254 SMO, made by different methods of thermal spraying were evaluated in this work. The coatings were produced by atmospheric plasma spraying (APS), atmospheric plasma spraying using gas shielding around the plasma (APS/S), low pressure plasma spraying (LPPS), detonation gun spraying (DGS) and high velocity oxyfuel spraying (HVOF). Electrochemical methods were used for determining the corrosion protection ability of coatings in 3.5% NaCl-solution and in sulfur acid solution (pH 3 and 1). The structure and composition of coatings were studied by optical microscopy and scanning electron microscopy/energy dispersive analysator (SEM/EDS). The porosity of the coatings was determined by water impregnation method, optical microscopy and mercury porosimeter. The results showed that the best coating quality can be achieved by LPPS- and HVOF-coatings. Oxidation and porosity restrict the use of APS-coatings in corrosive environments. The oxidation can be avoided by using argon gas shield around the plasma flame during spraying. Due to porosity all studied coatings suffered crevice corrosion in chloride solution. Despite high Mo-alloying the best coatings reached only the corrosion resistance of AISI 316

  11. Corrosion resistance of high-strength modified 13% Cr steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, M.; Miyata, Y.; Yamane, Y.; Toyooka, T.; Nakano, Y.; Murase, F. [Kawasaki Steel Corp., Handa, Aichi (Japan)

    1999-08-01

    A new 13% Cr martensitic stainless steel (0.025% C-13% Cr-Ni-Mo) with excellent resistance to carbon dioxide (CO{sub 2}) corrosion and good resistance to sulfide stress cracking (SSC) was developed, and its application limits in oil and gas environments were clarified. The CO{sub 2} corrosion rate of the 13% Cr steels with Ni and Mo was < 0.3 mm/y at 180 C (356 F) in 20% sodium chloride (NaCl). It was less than that of the conventional 13% Cr steel (0.2% C-13% Cr). The corrosion rate of the steel slightly decreased with the increase in Mo and Ni content. The SSC resistance improved with the increase in Mo content. The critical partial pressure of hydrogen sulfide (H{sub 2}S) for the 2% Mo steel was > 0.005 MPa at pH 3.5. Effects of Ni and Cu on SSC were not distinctive for this kind of steel. These results depended upon hydrogen permeability. The critical H{sub 2}S partial pressure for the 110-grade steel was the same as that of the 95-grade steel at pH 4.5 and pH 3.0 and was slightly lower at pH values between 3.0 and 4.5. The new 13% Cr steel proved to have excellent properties in the sweet and slightly sour environments.

  12. Corrosion resistance of high strength modified 13Cr steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Yamane, Yasuyoshi; Toyooka, Takaaki; Nakano, Yoshifumi [Kawasaki Steel Corp., Handa, Aichi (Japan). Technical Research Labs.; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan). Chita Works

    1997-08-01

    A new 13Cr martensitic stainless steel (0.025C-13Cr-Ni-Mo) with excellent resistance to CO{sub 2} corrosion and good resistance to SSC is developed and its application limit in oil and gas environments is clarified. The CO{sub 2} corrosion rate of the 13Cr steels with Ni and Mo is less than 0.3 mm/yr at 180 C (356 F) in 20% NaCl. It is less than that of the conventional 13Cr steel (0.2C-13Cr). The corrosion rate of the steel slightly decreases with the increase in Mo and Ni content. The SSC resistance improves with the increase in Mo content. The critical partial pressure of H{sub 2}S for the 2% Mo steel is greater than 0.005 MPa at the pH value of 3.5. The effects of Ni and Cu on SSC are not distinctive for this kind of steel. These results depends on the hydrogen permeability. The critical H{sub 2}S partial pressure for the 110 grade steel is the same as that of the 95 grade steel at the pH values of 4.5 and 3.0, and is slightly lower at the pH values between 3.0 and 4.5. The new 13Cr steel proves to have excellent properties in the sweet and slightly sour environment.

  13. Rusting Evolution of MnCuP Weathering Steel Submitted to Simulated Industrial Atmospheric Corrosion

    Science.gov (United States)

    Hao, Long; Zhang, Sixun; Dong, Junhua; Ke, Wei

    2012-05-01

    The rusting evolution of MnCuP weathering steel in a simulated industrial atmosphere as a function of corrosion duration was investigated by corrosion weight gain, scanning electron microscopy, X-ray diffraction, and electrochemical methods. The results indicate that the corrosion kinetics is related closely to the rust composition and electrochemical properties. The corrosion rate is higher during the first corrosion stage, and it is lower during the second corrosion stage. During the first corrosion stage, the rust layer is in low density, discontinuous, and loose, with a lower relative abundance of α-FeOOH. During the second corrosion stage, a compact and protective inner rust layer forms with a higher relative abundance of α-FeOOH, contributing to enhanced rust layer resistance. The rust initially enhances and then stabilizes the cathodic process, but the anodic process tends to be inhibited by the protective rust layer. Electrochemical impedance spectroscopy tests indicate that it is more scientific to evaluate the rust layer protective ability by charge transfer resistance.

  14. Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

    OpenAIRE

    Mehanna, Maha; Basséguy, Régine; Délia, Marie-Line; Bergel, Alain

    2009-01-01

    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (Eoc) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of Eoc ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended ess...

  15. Electrochemical synthesis and corrosion behavior of thin polyaniline film on mild steel, copper and aluminum

    Directory of Open Access Journals (Sweden)

    Elkais Ali Ramadan

    2011-01-01

    Full Text Available The electrochemical synthesis of polyaniline (PANI on mild steel, aluminum and copper from the sodium benzoate solutions has been investigated. It has been shown that thin, highly adherent, polyaniline films on the investigated metals could be obtained by anodic oxidation with current densities in the range of 0.5 and 1.5 mA cm-2. The corrosion behavior of mild steel, aluminum and copper with polyaniline coating in 0.5 mol dm3 NaCl (pH 3 solutions, has been investigated by polarization technique. The corrosion current densities, porosity and protection efficiency was determined. It has been shown that polyaniline coating provided corrosion protection of all mentioned metals.

  16. Corrosion Protection under Thermal Insulation

    OpenAIRE

    Sigbjørnsen, Karen

    2013-01-01

    Corrosion under insulation (CUI) is an extensive and costly problem for the petrochemical and chemical industry. Both good coatings to mitigate the problem and test methods to ensure the quality of these coatings are needed. In this thesis, four coatings; standard epoxy coating, epoxy phenolic coating, titanium modified inorganic copolymer (TMIC) and thermally sprayed aluminium (TSA), were tested for their ability to mitigate the problem. To simulate the CUI conditions, several test methods m...

  17. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    Science.gov (United States)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  18. Marine bacteria and localized corrosion on polymer coated steel: Cause and effect

    Energy Technology Data Exchange (ETDEWEB)

    Little, B.J.; Ray, R.; Ray, P. [Naval Research Lab., Stennis Space Center, MS (United States); Jones-Meehan, J. [Naval Research Lab., Washington, DC (United States); Lee, C.C.; Mansfeld, F.; Wagner, A. [Univ. of Southern California, Los Angeles, CA (United States). Dept. of Materials Science

    1999-11-01

    Diagnosis of microbiologically influenced corrosion on iron-containing substrata exposed in marine environments cannot be based solely on spatial relationships between large accumulations of bacterial cells and iron corrosion products. Field experiments were designed to evaluate the relationship between marine bacteria and localized corrosion on coated mild steel. In all cases, the distribution of bacteria was strongly influenced by the presence of iron corrosion products independent of coating combinations. In the presence of cathodic protection, coating defects were filled with calcareous deposits and few bacterial cells. Results demonstrate that bacteria are preferentially attracted to iron corrosion products in coating defects and that attraction is more influential than topography in determining the spatial distribution of bacterial cells.

  19. Poly(o-phenylenediamine) as an inhibitor of mild steel corrosion in HCl solution

    International Nuclear Information System (INIS)

    The inhibition properties of the electro-prepared P(o-phenylenediamine), P(oPD), on the corrosion rate of mild steel (MS) in HCl solutions have been investigated under different experimental conditions using weight loss and potentiodynamic polarization techniques. The data obtained from the two techniques are comparable and showed that the presence of P(oPD) in the acid solutions suppresses the corrosion rate of MS indicating that the polymer acts as corrosion inhibitor. The inhibition efficiency (IE%) of the polymer enhances with increasing its concentration and decreases with an increase in temperature. The inhibition occurs through adsorption and formation of barrier film on the metal surface which separates the metal from direct contact with the corrosive medium and hence protects the metal against the corrosion. Langmuir isotherm fits well with the experimental data. Thermodynamic parameters for both dissolution and adsorption processes were determined.

  20. Poly(o-phenylenediamine) as an inhibitor of mild steel corrosion in HCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Abd El Rehim, S.S. [Chemistry Department, Faculty of Science, Ain Shams University, Cairo (Egypt); Sayyah, S.M., E-mail: smsayyah@hotmail.com [Polymer Research Laboratory, Chemistry Department, Faculty of Science, Beni-Suef University, 62514 Beni-Suef (Egypt); El-Deeb, M.M.; Kamal, S.M.; Azooz, R.E. [Polymer Research Laboratory, Chemistry Department, Faculty of Science, Beni-Suef University, 62514 Beni-Suef (Egypt)

    2010-09-01

    The inhibition properties of the electro-prepared P(o-phenylenediamine), P(oPD), on the corrosion rate of mild steel (MS) in HCl solutions have been investigated under different experimental conditions using weight loss and potentiodynamic polarization techniques. The data obtained from the two techniques are comparable and showed that the presence of P(oPD) in the acid solutions suppresses the corrosion rate of MS indicating that the polymer acts as corrosion inhibitor. The inhibition efficiency (IE%) of the polymer enhances with increasing its concentration and decreases with an increase in temperature. The inhibition occurs through adsorption and formation of barrier film on the metal surface which separates the metal from direct contact with the corrosive medium and hence protects the metal against the corrosion. Langmuir isotherm fits well with the experimental data. Thermodynamic parameters for both dissolution and adsorption processes were determined.

  1. Corrosion Products and Formation Mechanism During Initial Stage of Atmospheric Corrosion of Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; DONG Chao-fang; LI Xiao-gang; WANG Fu-ming

    2008-01-01

    The formation and development of corrosion products on carbon steel surface during the initial stage of atmospheric corrosion in a laboratory simulated environment have been studied by scanning electron microscopy (SEM)and Raman spectroscopy.The results showed that two different shapes of corrosion products,that is,ring and chain,were formed in the initial stage of corrosion.MnS clusters were found in the nuclei of corrosion products at the active local corrosion sites.The ring-shaped products were composed of lepidocrocite (γ-FeOOH) and maghemite(γ-Fe2 O3) transformed from lepidocrocite.The chain-type products were goethite (α-FeOOH).A formation mechanism of the corrosion products is proposed.

  2. Corrosivity of paper mill effluent and corrosion performance of stainless steel.

    Science.gov (United States)

    Ram, Chhotu; Sharma, Chhaya; Singh, A K

    2015-01-01

    Present study relates to the corrosivity of paper mill effluent and corrosion performance of stainless steel (SS) as a construction material for the effluent treatment plant (ETP). Accordingly, immersion test and electrochemical polarization tests were performed on SS 304 L, 316 L and duplex 2205 in paper mill effluent and synthetic effluent. This paper presents electrochemical polarization measurements, performed for the first time to the best of the authors' information, to see the influence of chlorophenols on the corrosivity of effluents. The corrosivity of the effluent was observed to increase with the decrease in pH and increase in Cl- content while the addition of SO4- tends to inhibit corrosion. Mill effluent was found to be more corrosive as compared to synthetic effluent and has been attributed to the presence of various chlorophenols. Corrosion performance of SS was observed to govern by the presence of Cr, Mo and N contents. PMID:25188842

  3. Corrosion Behaviors of Steel A3 Exposed to Thiobacillus Ferrooxidans

    Institute of Scientific and Technical Information of China (English)

    Jianhua LIU; Xin LIANG; Songmei LI

    2008-01-01

    The corrosion behaviors of steel A3 in synergistic action of Thiobacillus ferrooxidans (T.f) and electrochemically accelerated corrosion were studied by electrochemical, microbiology and surface analysis methods. The open circuit potential (Eocp) and electrochemical impedance spectroscopy (EIS) of the steel A3 electrodes were measured in leathen culture medium without and with T.f (simply called T.f solution in the following paper)in immersion electrode way at the time of the 2nd, 5th, 10th, 20th and 30th days, respectively. It was found that Eocp of the electrode for immersion in leathen culture medium shifted negatively with the immersion time while that for immersion in T.f solutions shifted negatively, then positively and finally negatively. On the 20th day, the corrosion of steel A3 for immersion in culture medium was in pitting initiation stage while that for immersion in T.f solutions was in pitting growth stage. It was found that the corrosion of steel A3 was accelerated by T.f. The morphology of corrosion product of steel A3 immersion in T.f solutions observed through scanning electron microscopy (SEM) transformed from solid globules to tabular plates and to spongy globules and plates.

  4. Corrosion of steel tanks in liquid nuclear wastes

    International Nuclear Information System (INIS)

    The objective of this work is to understand how solution chemistry would impact on the corrosion of waste storage steel tanks at the Hanford Site. Future tank waste operations are expected to process wastes that are more dilute with respect to some current corrosion inhibiting waste constituents. Assessment of corrosion damage and of the influence of exposure time and electrolyte composition, using simulated (non-radioactive) wastes, of the double-shell tank wall carbon steel alloys is being conducted in a statistically designed long-term immersion experiment. Corrosion rates at different times of immersion were determined using both weight-loss determinations and electrochemical impedance spectroscopy measurements. Localized corrosion susceptibility was assessed using short-term cyclic potentiodynamic polarization curves. The results presented in this paper correspond to electrochemical and weight-loss measurements of the immersed coupons during the first year of immersion from a two year immersion plan. A good correlation was obtained between electrochemical measurements, weight-loss determinations and visual observations. Very low general corrosion rates (-1) were estimated using EIS measurements, indicating that general corrosion rate of the steel in contact with liquid wastes would no be a cause of tank failure even for these out-of-chemistry limit wastes. (author)

  5. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-10-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  6. Performance evaluation of pectin as ecofriendly corrosion inhibitor for X60 pipeline steel in acid medium: experimental and theoretical approaches.

    Science.gov (United States)

    Umoren, Saviour A; Obot, Ime B; Madhankumar, A; Gasem, Zuhair M

    2015-06-25

    The corrosion inhibition effect of pectin (a biopolymer) for X60 pipeline steel in HCl medium was investigated using weight loss, electrochemical, water contact angle measurements, and scanning electron microscopy techniques. The results obtained show that pectin acts as a good corrosion inhibitor for X60 steel. Inhibition efficiency increased with increase in pectin concentration and temperature. Potentiodynamic polarization results reveal that pectin could be classified as a mixed-type corrosion inhibitor with predominant control of the cathodic reaction. The effective corrosion inhibition potential of pectin could be related to the adsorption of pectin molecules at the metal/solution interface which is found to accord with the Langmuir adsorption isotherm model and a protective film formation. Quantum chemical calculations provided insights into the active sites and reactivity parameters governing pectin activity as a good corrosion inhibitor for X60 steel.

  7. Fabrication of superhydrophobic textured steel surface for anti-corrosion and tribological properties

    Science.gov (United States)

    Zhang, Hongmei; Yang, Jin; Chen, Beibei; Liu, Can; Zhang, Mingsuo; Li, Changsheng

    2015-12-01

    We describe a simple and rapid method to fabricate superhydrophobic textured steel surface with excellent anti-corrosion and tribological properties on S45C steel substrate. The steel substrate was firstly ground using SiC sandpapers, and then polished using diamond paste to remove scratches. The polished steel was subsequently etched in a mixture of HF and H2O2 solution for 30 s at room temperature to obtain the textured steel surface with island-like protrusions, micro-pits, and nano-flakes. Meanwhile, to investigate the formation mechanism of the multiscale structures, the polished steel was immersed in a 3 wt% Nital solution for 5 s to observe the metallographic structures. The multiscale structures, along with low-surface-energy molecules, led to the steel surface that displayed superhydrophobicity with the contact angle of 158 ± 2° and the sliding angle of 3 ± 1°. The chemical stability and potentiodynamic polarization test indicated that the as-prepared superhydrophobic surface had excellent corrosion resistance that can provide effective protection for the steel substrate. The tribological test showed that the friction coefficient of the superhydrophobic surface maintained 0.11 within 6000 s and its superhydrophobicity had no obvious decrease after the abrasion test. The theoretical mechanism for the excellent anti-corrosion and tribological properties on the superhydrophobic surface were also analyzed respectively. The advantages of facile production, anti-corrosion, and tribological properties for the superhydrophobic steel surface make it to be a good candidate in practical applications.

  8. Corrosion of mild steel, copper and brass in crude oil / seawater mixture

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi, S.; Sawant, S.S.; Wagh, A.B.

    Mild steel, copper and brass coupons were introduced in natural seawater containing varying amount of crude oil. Mild steel showed higher rate of corrosion in seawater containing oil and lower corrosion rate in natural as well as artificial seawater...

  9. Corrosion inhibitor mechanisms on reinforcing steel in Portland cement pastes

    Science.gov (United States)

    Martin, Farrel James

    2001-07-01

    The mechanisms of corrosion inhibitor interaction with reinforcing steel are investigated in the present work, with particular emphasis on effects associated with corrosion inhibitors admixed into Portland cement paste. The principal objective in reinforcing steel corrosion inhibition for Portland cement concrete is observed to be preservation of the naturally passive steel surface condition established by the alkaline environment. Introduction of chloride ions to the steel surface accelerates damage to the passive film. Excessive damage to the passive film leads to loss of passivity and a destabilization of conditions that facilitate repair of the passive film. Passive film preservation in presence of chloride ions is achieved either through stabilization of the passive film or by modification of the chemical environment near the steel surface. Availability of inhibitors to the steel surface and their tendency to stabilize passive film defects are observed to be of critical importance. Availability of admixed corrosion inhibitors to the passive film is affected by binding of inhibitors during cement paste hydration. It is determined that pore solution concentrations of inorganic admixed inhibitors tend to be lower than the admixed concentration, while pore solution concentrations of organic admixed inhibitors tend to be higher than the admixed concentration. A fundamental difference of inhibitor function is observed between film-forming and defect stabilizing corrosion inhibitors. Experiments are conducted using coupons of reinforcing steel that are exposed to environments simulating chloride-contaminated Portland cement concrete. A study of the steel/cement paste interface is also performed, and compounds forming at this interface are identified using X-Ray diffraction.

  10. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    Science.gov (United States)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  11. Effect of Acidified Feronia elephantum Leaf Extract on the Corrosion Behavior of Mild Steel

    Science.gov (United States)

    Muthukrishnan, Pitchaipillai; Prakash, Periakaruppan; Ilayaraja, Murugan; Jeyaprabha, Balasubramanian; Shankar, Karikalan

    2015-03-01

    Mild steel is used as a structural material for pipes, tank, reaction vessels, etc. which are known to corrode invariably in contact with various solvents. From the view point of a nation's economy and financial implications of corrosion hazard, it is necessary to adopt appropriate means and ways to reduce the losses due to corrosion. The use of eco-friendly corrosion inhibitors are increasing day by day. Feronia elephantum leaf extract (FELE) has been tested as eco-friendly corrosion inhibitor for A262 mild steel in 1 M H2SO4 and 1 M HCl solutions using non-electrochemical (Gravimetric, X-ray diffraction analysis, scanning electron microscopy, and Fourier transform infrared spectroscopy) and electrochemical techniques (open circuit potential, potentiostatic polarization, and electrochemical impedance measurements). The protection efficiency is found to increase with increase in FELE concentration but decrease with temperature, which is suggestive of physical adsorption mechanism. The adsorption of FELE on mild steel surface obeys the Langmuir adsorption isotherm. SEM results confirm the formation of a protective layer by FELE over mild steel surface.

  12. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-10-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  13. AFM study of steel corrosion in aqueous solutions in concrete

    Directory of Open Access Journals (Sweden)

    Díaz-Benito, B.

    2011-03-01

    Full Text Available Early corrosion stages are studied in carbon steel by means of a solution simulating that contained in concrete pores. Non-carbonated solution contains 5% NaCl. The atomic force microscopy (AFM technique is used to study material performance after different immersion times (up to 48 h. Obtained data are compared to electrochemical ones (corrosion potential and polarization resistance. Analysis of images and roughness evolution along time shows that steel initially tends to reach passivity, although the passive layer rapidly loses its protective character due to chloride attack.

    Este trabajo estudia los primeros estados de la corrosión de un acero al carbono en una disolución que simula la existente en los poros del hormigón, sin carbonatar, con un 5% de NaCl. Para ello, se ha empleado la técnica de microscopía de fuerza atómica (AFM, estudiando el comportamiento del material tras diferentes tiempos de inmersión, hasta 48 h, en la disolución. Estos datos se comparan con datos electroquímicos (potencial de corrosión y resistencia de polarización. El análisis de las imágenes y la evolución de la rugosidad con el tiempo muestran que el acero tiende inicialmente a pasivarse, pero la capa pasiva pierde rápidamente su carácter protector debido al ataque de los cloruros.

  14. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  15. Characterization of corrosion products formed on steels in the first months of atmospheric exposure

    OpenAIRE

    Antunes Renato Altobelli; Costa Isolda; Faria Dalva Lúcia Araújo de

    2003-01-01

    The corrosion products of carbon steel and weathering steel exposed to three different types of atmospheres, at times ranging from one to three months, have been identified. The steels were exposed in an industrial site, an urban site (São Paulo City, Brazil), and a humid site. The effect of the steel type on the corrosion products formed in the early stages of atmospheric corrosion has been evaluated. The corrosion products formed at the various exposure locations were characterized by Raman...

  16. Results of steel corrosion tests in flowing liquid Pb/Bi at 420-600 deg. C after 2000 h

    International Nuclear Information System (INIS)

    Corrosion tests were carried out on austenitic AISI 316L and 1.4970 steel and on MANET steel up to 2000 h of exposure to flowing (up to 2 m/s) Pb/Bi. The concentration of oxygen in the liquid alloy was controlled at 10-6 wt%. Specimens consisted of tube and rod sections in original state and after alloying of Al into the surface. After 2000 h of exposure at 420 and 550 deg. C the specimen surfaces were covered with an intact oxide layer which provided a good protection against corrosion attack of the liquid Pb/Bi alloy. At the same time corrosion attack at 600 deg. C was severe at the original AISI 316L steel specimens. The alloyed specimens containing FeAl on the surface of the alloyed layer still maintained an intact oxide layer with good corrosion protection up to 600 deg. C. (author)

  17. Effect of Sulfate-reducing Bacteria on Corrosion Behavior of Mild Steel in Sea Mud

    Institute of Scientific and Technical Information of China (English)

    Xiaodong ZHAO; Jizhou DUAN; Baorong HOU; Suru WU

    2007-01-01

    Microbiologically influenced corrosion (MIC) is very severe corrosion for constructions buried under sea mud environment. Therefore it is of great importance to carry out the investigation of the corrosion behavior of marine steel in sea mud. In this paper, the effect of sulfate-reducing bacteria (SRB) on corrosion behavior of mild steel in sea mud was studied by weight loss, dual-compartment cell, electronic probe microanalysis (EPMA), transmission electron microscopy (TEM) combined with energy dispersive X-ray analysis (EDX) and electrochemical impedance spectroscopy (EIS). The results showed that corrosion rate and galvanic current were influenced by the metabolic activity of SRB. In the environment of sea mud containing SRB, the original corrosion products, ferric (oxyhydr) oxide, transformed to iron sulfide. With the excess of the dissolved H2S, the composition of the protective layer formed of FeS transformed to FeS2 or other non-stoichiometric polysulphide, which changed the state of the former layer and accelerated the corrosion process.

  18. Oil field chemicals synergistic effects on the corrosion rate of L-80 steel in sea and formation waters

    Energy Technology Data Exchange (ETDEWEB)

    Al Hashem, A.; Carew, J. [Petroleum Research and Studies Center, Kuwait Institute for Scientific Research, P.O. Box 24885, 13109 Safat Kuwait (Kuwait); Al-Borno, A. [Charter Coating Service (2000) Ltd., no 6, 4604, 13 Street N.E., Calgary, AB T2E 6P1 (Canada)

    2004-07-01

    The corrosion rate of tubular grade L-80 carbon steel under downhole conditions of a northern oil field of Kuwait was investigated. This was done using the injection seawater, formation water and a 50:50 mixture of both waters in the presence of commercially available corrosion inhibitor, scale inhibitor, and biocide products separately and in combination with each other. The main objective of this study was to investigate the effect of the corrosion inhibitor and its interaction with the scale inhibitor and the biocide, as seen in the corrosion rate of L80 carbon steel. This was done using the manufacturers' recommended dosage levels of the corrosion inhibitor, scale inhibitor and biocide. The corrosion rates were measured by linear polarization. Tests were conducted using the rotating cylinder electrode method with rotational speeds of 1000 and 2000 rpm at 80 deg. C. The seawater results indicated that the corrosion-scale inhibitor and biocide-scale inhibitor combinations provided the best protection at both rotation speeds. In formation water, the effects of rotation speed were more apparent with higher corrosion rates of L-80 carbon steel accompanying higher shear forces. In the 50: 50 mix waters and the formation water, the corrosion-scale inhibitors-biocide combination provided the best protection at both rotational speeds under downhole conditions of a northern oil field of Kuwait. (authors)

  19. Corrosion protection for silver reflectors

    Energy Technology Data Exchange (ETDEWEB)

    Arendt, Paul N. (Los Alamos, NM); Scott, Marion L. (Los Alamos, NM)

    1991-12-31

    A method of protecting silver reflectors from damage caused by contact with gaseous substances which are often present in the atmosphere and a silver reflector which is so protected. The inventive method comprises at least partially coating a reflector with a metal oxide such as aluminum oxide to a thickness of 15 .ANG. or less.

  20. Recent Research and Development in Solving Atmospheric Corrosion Problems of Steel Industries in Japan

    International Nuclear Information System (INIS)

    A rust layer, so called 'protective' rust layer, on a weathering low-alloy steel has strong protective ability for atmospheric corrosion of the steel. We have recently found through a large number of spectroscopic studies including Moessbauer spectroscopy that the protective rust layer forms after long-term phase transformation. The phase and structure of the rust definitely control the protective ability of the rust layer. From this recent knowledge, some new technologies have been developed. One is the surface-treatment technique that provides a possibility for obtaining the protective rust layer in a relatively short period even in the severe environments such as in marine and chloride (de-icing salts) containing environments. Others are based on selection of effective alloying elements for steel materials. These are particularly important for application in areas where protective rust layer formation may be hindered or prevented. In this paper, we mention recent progress in research and development on rusting protection by rust for atmospheric corrosion of steels in Japan.

  1. The methodology of determining the corrosion of steel structures

    OpenAIRE

    S.D. Fedotov; A.V. Ulybin; N.N. Shabrov

    2013-01-01

    The problems of determining the corrosive wear of steel structures are considered. The results of applying ultrasonic method to determine the remaining profile of the structure are described. The main advantages and disadvantages of ultrasonic thickness meters comparing to mechanical devices are given. Low reliability of the method based on evaluating the thickness of the corrosion oxides is substantiated. The problems of determining the original section of the elements are outlined. The alg...

  2. Corrosion protection and finishing of automobiles

    International Nuclear Information System (INIS)

    finishing of automobiles is an important aspect. There have been considerable reductions of weight in automobiles by the use of composites components replacing heavy metallic components. Fenders previously based on metal have been replaced with plastic and painted with the same colour shade as of the metallic body, this has eps for proper adhesion of the paints on the plastic fender to avoid chipping off the paint form it. This paper discusses the necessary processes required for finishing of an automobile along with the corrosion protection measures. Automobiles contains a variety of engineering materials, engine main body fuel tanks connecting rods heat radiators and other mechanical parts are made from different types of engineering alloys having varying chemical compositions. Other parts like dashboard, front panel and other are made from composites. The main body made from cold roll ed steel having various contours 'c' it due to the different designs is the potential site for corrosion attack, The main body is exposed to the hostile environment through out its life period. An automobile is given a particular finish with a view to counter the hostile environments as they are not limited for plying in a limiting conditions and are taken to different weather conditions in one day thus facing severe stresses and strain. Thus it is essential that an automobile before rolling 'out of the assembly line should properly corrosion resistant and aesthetically pleasant also. Finishing for automobiles being very specialized, the main requirement being maximum durability with minimum numbers of coats baked, at the fastest possible schedule. High gloss and range of good eye catching colours being important to increase sales appeal. In the near past the car finishes were based on alkyd-amino resins baking materials and force drying lacquers, which have excellent appearance originally and maintain it on aging. The finishing system for the synthetic baking type may consist of

  3. Pitting corrosion detection in stainless steels using ultrasounds; Deteccion de la corrosion por picadura en aceros inoxidables empleando ultrasonidos

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, C.; Biezma, M. V.

    2014-04-01

    Passive metallic systems are able to develop in a spontaneous way a protective layer on the metallic surface that offers excellent corrosion resistance since really in a physical barrier for the reaction with the environment. However, some factors can break locally this layer, promoting one of the most insidious attack, pitting corrosion, which produces local chemical conditions that favouring the corrosive process causing defects in the material, as externals and internals ones, with a random distribution on the metal surface. In this work, ultrasounds non destructive technique has been employed using as variable the maximum amplitude of the back wall echo in order to detect this type of attack. The material employed is an austenitic stainless steel AISI 304, wherein appear several defectology distributions as superficial such as depths simulating pits. (Author)

  4. Materials corrosion and protection at high temperatures; Corrosion et protection des materiaux a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien [CEA-Saclay, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Non Aqueuse, 91191 Gif-sur-Yvette Cedex (France); Duhamel, Cecile [Mines ParisTech, Centre des materiaux UMR-CNRS 7633, BP 87, 91003 Evry Cedex (France); Marchetti, Loic; Perrin, Stephane [CEA, Laboratoire d' Etude de la Corrosion Aqueuse (France); Molins, Regine [Mines ParisTech, Direction de la Recherche, 60 Bvd Saint Michel, 75272 Paris Cedex 06 (France); Chevalier, S.; Heintz, O. [Laboratoire interdisciplinaire Carnot de Bourgogne, UMR 5209 CNRS, Univ. de Bourgogne, Dijon (France); David, N.; Fiorani, J.M.; Vilasi, M. [Institut Jean Lamour, UMR 7198, Univ. Henri Poincare Nancy-1 - CNRS, 54506 Vandoeuvre-les-Nancy (France); Wouters, Y.; Galerie, A. [SIMAP UMR CNRS 5266, Grenoble-INP/UJF, 1130 rue de la Piscine BP 75, 38402 Saint-Martin-d' Heres Cedex (France); Mangelinck, D. [IM2NP, UMR6242, CNRS, Univ. Paul Cezanne, Case 142, Faculte de Saint Jerome, 13397 Marseille Cedex 20 (France); Viguier, B.; Monceau, D. [Univ. de Toulouse, Institut Carnot CIRIMAT, INP-ENSIACET, 4 allee Emile Monso, BP 44362, 31030 Toulouse Cedex 4 (France); Soustelle, M. [Ecole nationale superieure des mines, Saint Etienne (France); Pijolat, M. [Centre Spin, Ecole des mines de Saint Etienne (France); Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K. [Laboratoire Roberval, UTC (France); Wolski, K.; Barnier, V. [Centre SMS, EMSE, UMR 5146, LCG, Univ. de Lyon, 158 Cours Fauriel, 42023 Saint Etienne (France); Rebillat, F. [LCTS, Univ. de Bordeaux (France); Lavigne, O. [Onera, Dep. Materiaux et Structures Metalliques, BP 72, 29 av. de la Division Leclerc, 92322 Chatillon (France); Brossard, J.M. [Dep. energetique et procedes, Veolia Environnement Recherche et Innovation, Limay (France); Ropital, F. [IFP Energies Nouvelles, BP 3, 69360 Solaize (France); Mougin, J. [CEA-Liten, 17 rue des Martyrs, 38054 Grenoble Cedex 9 (France)

    2011-07-01

    This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

  5. 21 CFR 178.3300 - Corrosion inhibitors used for steel or tinplate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Corrosion inhibitors used for steel or tinplate... AIDS, AND SANITIZERS Certain Adjuvants and Production Aids § 178.3300 Corrosion inhibitors used for steel or tinplate. Corrosion inhibitors may be safely used for steel or tinplate intended for use in,...

  6. Microbial corrosion of high alloy steels in natural sea water

    International Nuclear Information System (INIS)

    The paper deals with an investigation into regularities of settlement and potential impact of microbial forms on the corrosion of 12Kh18N10T stainless steel depending on its microstructure. It is shown that inhomogeneity of the morphorological composition and quantitative distribution of microorganisms on the surface of alloyed steels is caused by the selectivity of bacterial cells settlement on the substrate structural elements. The corrosion destruction at microscopic level primarily starts in the zones of microorganism concentration. 19 refs.; 3 figs.; 2 tabs

  7. Corrosion of 316L stainless steels MAVL wastes containers

    International Nuclear Information System (INIS)

    The long lived and medium activity wastes are conditioned or could be re-conditioned in primary drums of 316L stainless steels. In the framework of wastes storage, these drums will be placed in concrete containers; each containers would contain one or more drums. This document recalls global information on the corrosion of stainless steels, analyzes specific conditions bond to the drums conditioning in concrete containers and the nature of the wastes, and details the consequences on the possible risks of external and internal corrosion of the drums. (A.L.B.)

  8. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China); Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Li, D.Y., E-mail: dongyang.li@ualberta.c [Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Shang, C.J. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  9. Corrosion of a carbon steel in simulated liquid nuclear wastes

    International Nuclear Information System (INIS)

    This work is part of a collaboration agreement between CNEA (National Atomic Energy Commission of Argentina) and USDOE (Department of Energy of the United States of America), entitled 'Tank Corrosion Chemistry Cooperation', to study the corrosion behavior of carbon steel A537 class 1 in different simulated non-radioactive wastes in order to establish the safety concentration limits of the tank waste chemistry at Hanford site (Richland-US). Liquid high level nuclear wastes are stored in tanks made of carbon steel A537 (ASTM nomenclature) that were designed for a service life of 20 to 50 years. A thickness reduction of some tank walls, due to corrosion processes, was detected at Hanford site, beyond the existing predicted values. Two year long-term immersion tests were started using non radioactive simulated liquid nuclear waste solutions at 40 C degrees. This work extends throughout the first year of immersion. The simulated solutions consist basically in combinations of the 10 most corrosion significant chemical components: 5 main components (NaNO3, NaCl, NaF, NaNO2 and NaOH) at three concentration levels and 5 secondary components at two concentration levels. Measurements of the general corrosion rate with time were performed for carbon steel coupons, both immersed in the solutions and in the vapor phases, using weight loss and electrochemistry impedance spectroscopy techniques. Optic and scanning electron microscopy examination, analysis of U-bend samples and corrosion potential measurements, were also done. Localized corrosion susceptibility (pitting and crevice corrosion) was assessed in isolated short-term tests by means of cyclic potentiodynamic polarization curves. The effect of the simulated waste composition on the corrosion behavior of A537 steel was studied based on statistical analyses. The Surface Response Model could be successfully applied to the statistical analysis of the A537 steel corrosion in the studied solutions. General corrosion was not

  10. Self-Healing Corrosion Protective Sol-Gel Coatings

    NARCIS (Netherlands)

    Abdolah Zadeh, M.

    2016-01-01

    Inspired by the state of the art and the recent advances in the field of self-healing corrosion protective coatings, the thesis entitled “Self-healing corrosion protective sol-gel coatings” addresses novel routes to self-healing corrosion protective sol-gel coatings via extrinsic and intrinsic heali

  11. Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

    Directory of Open Access Journals (Sweden)

    Renato Altobelli Antunes

    2014-01-01

    Full Text Available The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron microscopy. The main product found was lepidocrocite. Goethite and magnetite were also found on the corroded specimens but in lower concentrations. The results showed that the accelerated test based on the ASTM B117 procedure presented poor correlation with the atmospheric corrosion tests whereas an alternated fog/dry cycle combined with UV radiation exposure provided better correlation.

  12. Study on the Corrosion Inhibition Characteristics of Carbon Steel by Sodium Phosphate and Sodium Nitrite

    International Nuclear Information System (INIS)

    Sodium nitrite is widely used as one of the popular corrosion inhibitors for the protection of ferrous metal in closed cooling water system, such as a diesel engine and a chiller. The optimum treatment conditions are studied through laboratory tests using linear polarization resistance (LPR) technique. Corrosion rate of the carbon steel electrode could be maintained less than 2.5x10-3 mmpy in the test condition of 500 ppm as NO2-, 200 ppm as CT, 70 .deg. C and pH 6.8. The pH control is confirmed not to be an important factor in the protection of carbon steel by sodium nitrite inhibitor. The addition of tolyltriazole was needed for the protection of the copper alloy in the sodium nitrite treatment system

  13. Corrosion resistance of zinc-magnesium coated steel

    International Nuclear Information System (INIS)

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn5Cl2(OH)8 . H2O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH)2) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH)2, which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  14. Development of Nb{sub 2}O{sub 5}|Cu composite as AISI 1020 steel thermal spray coating for protection against corrosion by soil in buried structures; Desenvolvimento e uso do composito de Nb{sub 2}O{sub 5}|Cu como revestimento aplicado por aspersao termica sobre o aco AISI 1020 para protecao contra a corrosao pelo solo em estruturas enterradas

    Energy Technology Data Exchange (ETDEWEB)

    Regis Junior, Oscar [Universidade Tecnologica Federal do Parana, Ponta Grossa, PR (Brazil). Dept. de Mecanica; Silva, Jose Maurilio da; Portella, Kleber Franke [Instituto de Tecnologia para o Desenvolvimento, Curitiba, PR (Brazil). Dept. de Pesquisa em Engenharia Civil; Paredes, Ramon Sigifredo Cortes, E-mail: regis@utfpr.edu.br [Universidade Federal do Parana, Curitiba, PR (Brazil). Dept. de Mecanica

    2012-07-01

    An Nb{sub 2}O|Cu corrosion-resistant coating was developed and applied onto AISI 1020 steel substrate by Powder Flame Spray. A galvanostatic electrochemical technique was employed, with and without ohmic drop, in four different soils (two corrosively aggressive and two less aggressive). Behavior of coatings in different soils was compared using a cathodic hydrogen reduction reaction (equilibrium potential, overvoltage and exchange current density) focusing on the effect of ohmic drop. Results allow recommendation of Nb{sub 2}O{sub 5}|Cu composite for use in buried structure protection. (author)

  15. CO2 corrosion resistance of carbon steel in relation with microstructure changes

    International Nuclear Information System (INIS)

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO2 was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO3 content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO2 corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO2. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe3C control corrosion kinetics

  16. CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

    Energy Technology Data Exchange (ETDEWEB)

    Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

    2015-04-15

    The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

  17. MICROBIAL CORROSION OF MILD AND MEDIUM CARBON STEELS

    Directory of Open Access Journals (Sweden)

    J. E. O. OVRI

    2013-10-01

    Full Text Available The role of bacteria in the corrosion of mild and medium carbon steels is reported. The steels were exposed to anaerobic and aerobic, and fresh water (control environments. The corrosion rates were evaluated at intervals of seven days for a period of 42 days using weight loss and electrochemical methods. The corroded specimens were visually examined and majorities were found to have undergone general corrosion in the three environments (aerobic, anaerobic, and fresh water. The mild steel was found to corrode more than the medium carbon steel in anaerobic environment-mild steel: 6.43×10-4 mpy and -0.93 mV, due to limited available oxygen whilst it had -0.89 mV in aerobic and -0.77 mV in the fresh water. The medium carbon steel had -5.30×10-4 mpy and -0.91 mV in anaerobic: -0.84mV in aerobic and -0.74mV in freshwater.

  18. A liquid aluminum corrosion resistance surface on steel substrate

    International Nuclear Information System (INIS)

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of α-Al2O3, followed by a thinner layer of FeAl3, and then a much thicker one of Fe2Al5 on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion

  19. Contribution of acoustic emission to monitor the effect of phosphate based inhibitor on the corrosion behavior of steel reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Nahali, Haifa [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France); Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Dhouibi, Leila [Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Idrissi, Hassane [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France)

    2014-11-01

    One of the most important causes of reinforced concrete structures deterioration is the corrosion of the reinforcement steel. This corrosion depends on the presence of aggressive agents such as chlorides in the surrounding medium. Numerous protection techniques have been employed to mitigate this corrosion. Among them, the use of corrosion inhibitors has been considered as one of the most effective solutions. In the present work, the influence of phosphate based inhibitor on the corrosion of reinforcing steels embedded in mortar, and immersed in sodium chloride solution, was investigated by acoustic emission technique. The monitoring of specimens shows that the phosphate based inhibitor addition in the mortar increase the threshold of chloride concentrations, causing the breakdown of steel passivation layer. Thus, the acoustic signatures of concrete fracture and of structure degradation during the corrosion of these specimens have been highlighted. Similarly, the mechanism of phosphate action in terms of preventing steel from corrosion in mortar specimens was analysed by characterization methods (SEM, XRD) of the steel-mortar interface.

  20. Contribution of acoustic emission to monitor the effect of phosphate based inhibitor on the corrosion behavior of steel reinforcement

    International Nuclear Information System (INIS)

    One of the most important causes of reinforced concrete structures deterioration is the corrosion of the reinforcement steel. This corrosion depends on the presence of aggressive agents such as chlorides in the surrounding medium. Numerous protection techniques have been employed to mitigate this corrosion. Among them, the use of corrosion inhibitors has been considered as one of the most effective solutions. In the present work, the influence of phosphate based inhibitor on the corrosion of reinforcing steels embedded in mortar, and immersed in sodium chloride solution, was investigated by acoustic emission technique. The monitoring of specimens shows that the phosphate based inhibitor addition in the mortar increase the threshold of chloride concentrations, causing the breakdown of steel passivation layer. Thus, the acoustic signatures of concrete fracture and of structure degradation during the corrosion of these specimens have been highlighted. Similarly, the mechanism of phosphate action in terms of preventing steel from corrosion in mortar specimens was analysed by characterization methods (SEM, XRD) of the steel-mortar interface.

  1. Boundary Element Method (BEM) Analysis for Galvanic Corrosion of Hot Dip Galvanized Steel Immersed in Seawater

    Institute of Scientific and Technical Information of China (English)

    Xiao Tang; Yuzhi Zhanga; Meng Liu; Yan Li

    2009-01-01

    A numerical analysis of galvanic corrosion of hot-dip galvanized steel immersed in seawater was presented.The analysis was based on the boundary element methods (BEMs) coupled with Newton-Raphson iterative technique to treat the nonlinear boundary conditions, which were determined by the experimental polarization curves. Results showed that galvanic current density concentrates on the boundary of steel substrate and zinc coating, and the sacrificial protection of zinc coating to steel substrate results in overprotection of steel cathode. Not only oxygen reduction but also hydrogen reduction could occur as cathode reactions, which probably led up to the adsorption and absorption of hydrogen atoms. Flat galvanized steel tensile sample shows a brittle behavior similar to hydrogen embrittlement according to the SSRT (show strain rate test) in seawater.

  2. Effects of Organic Corrosion Inhibitor and Chloride Ion Concentration on Steel Depassivation and Repassivation in Solution

    Institute of Scientific and Technical Information of China (English)

    WANG Zixiao; YU Lei; LIU Zhiyong; SONG Ning

    2015-01-01

    Effect of an organic corrosion inhibitor (OCI) named PCI-2014 added in chloride solution on the critical chlo-ride concentration of mild steel depassivation and the critical OCI concentrations for repairing the steel in different chlo-ride solution were investigated. The results show that the critical chloride concentration increases exponentially with raises of PCI-2014 concentration in the solution. Within a certain chloride ion concentration range, the critical PCI-2014 concentration for repairing the corroded steel is also increases exponentially with enhancement of chloride content in the solution. Atomic force microscopy images display the molecular particles of inhibitor are adsorbed on the steel surface and formed a protective layer. Analysis of X-ray photoelectron spectroscopy shows the chloride ions at the surface of steel are displaced by atoms or molecules of the inhibitor in chloride condition.

  3. Mangrove tannins and their flavanoid monomers as alternative steel corrosion inhibitors in acidic medium

    International Nuclear Information System (INIS)

    The inhibitive behaviour on steel of flavanoid monomers that constitute mangrove tannins namely catechin, epicatechin, epigallocatechin and epicatechingallate was investigated in an aerated HCl solution via electrochemical methods. The monomers were found to be mainly cathodic inhibitors and the inhibition efficiency was dependent on concentration. To explain the adsorptive behaviour of the molecules on the steel surface, a semiempirical approach involving quantum chemical calculations using HyperChem 6.0 was undertaken. The HOMO electronic density of the molecule was used to explain the inhibiting mechanism. The most probable adsorption centers were found in the vicinity of the phenolic groups. In a second part, the use of mangrove tannin, extracted from the mangrove barks as steel corrosion inhibitors in acidic media was investigated and its inhibitive efficiency was compared with that of commercial mimosa, quebracho and chestnut tannins. The inhibitive performance of mangrove tannins was comparable to the other tannins investigated, indicating their potential in corrosion protection

  4. Inhibition of carbon steel corrosion in 1 M HCl medium by potassium thiocyanate

    Directory of Open Access Journals (Sweden)

    A. Anejjar

    2014-04-01

    Full Text Available The effect of potassium thiocyanate (KSCN on the corrosion of carbon steel (C-steel in 1 M HCl has been investigated in relation to the concentration of the inhibitor by polarization curves, electrochemical impedance spectroscopy and weight loss measurement. The results obtained revealed that this compound is a good mixed type inhibitor with predominant cathodic effectiveness. The effect of temperature on the corrosion behavior with the addition of optimal concentration of KSCN was studied in the temperature range 298–328 K. The value of inhibition efficiency decreases slightly with the increase in temperature. Changes in impedance parameters (charge transfer resistance, Rct, and double layer capacitance, Cdl were indicative of adsorption of KSCN on the metal surface, leading to the formation of a protective film. Adsorption of KSCN on the C-steel surface was found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined and discussed.

  5. Mangrove tannins and their flavanoid monomers as alternative steel corrosion inhibitors in acidic medium

    Energy Technology Data Exchange (ETDEWEB)

    Rahim, Afidah A. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia)]. E-mail: afidah@usm.my; Rocca, E. [Laboratoire de Chimie du Solide Mineral, Universite Henri Poincare, Nancy I BP 239, 54506 Vandoeuvre Les Nancy (France); Steinmetz, J. [Laboratoire de Chimie du Solide Mineral, Universite Henri Poincare, Nancy I BP 239, 54506 Vandoeuvre Les Nancy (France); Kassim, M.J. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia); Adnan, R. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia); Sani Ibrahim, M. [School of Chemical Sciences, University Sains Malaysia, 11800 Penang (Malaysia)

    2007-02-15

    The inhibitive behaviour on steel of flavanoid monomers that constitute mangrove tannins namely catechin, epicatechin, epigallocatechin and epicatechingallate was investigated in an aerated HCl solution via electrochemical methods. The monomers were found to be mainly cathodic inhibitors and the inhibition efficiency was dependent on concentration. To explain the adsorptive behaviour of the molecules on the steel surface, a semiempirical approach involving quantum chemical calculations using HyperChem 6.0 was undertaken. The HOMO electronic density of the molecule was used to explain the inhibiting mechanism. The most probable adsorption centers were found in the vicinity of the phenolic groups. In a second part, the use of mangrove tannin, extracted from the mangrove barks as steel corrosion inhibitors in acidic media was investigated and its inhibitive efficiency was compared with that of commercial mimosa, quebracho and chestnut tannins. The inhibitive performance of mangrove tannins was comparable to the other tannins investigated, indicating their potential in corrosion protection.

  6. Stress corrosion cracking susceptibility of dissimilar stainless steels welded joints

    Directory of Open Access Journals (Sweden)

    J. Łabanowski

    2007-01-01

    Full Text Available Purpose: The aim of the current study is to reveal the influence of welding conditions on structure and stresscorrosion cracking resistance of dissimilar stainless steels butt welded joints.Design/methodology/approach: Butt joints between duplex 2205 and austenitic 316L steels were performedwith the use of submerged arc welding (SAW method. The plates 15 mm in thickness were welded with heatinput in the range of 1.15 – 3.2 kJ/mm using duplex steel filler metal. Microstructure examinations and corrosiontests were carried out. Slow strain rate tests (SSRT were performed in inert (glycerin and aggressive (boiling35% MgCl2 solution environments.Findings: It was shown that place of the lowest resistance to stress corrosion cracking is heat affected zone atduplex steel side of dissimilar joins. That phenomenon was connected with undesirable structure of that zoneconsisted of great amount of coarse ferrite grains and acicular austenite precipitates. High welding inputs do notdeteriorate stress corrosion cracking resistance of welds.Research limitations/implications: High welding heat inputs should enhance the precipitation process ofintermetallic phases in the HAZ. It is necessary to continue the research to determine the relationship betweenwelding parameters, obtained structures, and corrosion resistance of dissimilar stainless steels welded joints.Practical implications: Application of more productive joining process for dissimilar welds like submerged arcwelding instead of currently employed gas metal arc welding (GMAW method will be profitable in terms ofreduction the welding costs.Originality/value: The stress corrosion cracking resistance of dissimilar stainless steel welded joints wasdetermined. The zone of the weaker resistance to stress corrosion cracking was pointed out.

  7. Mitigating Localized Corrosion Using Thermally Sprayed Aluminum (TSA) Coatings on Welded 25% Cr Superduplex Stainless Steel

    Science.gov (United States)

    Paul, S.; Lu, Q.; Harvey, M. D. F.

    2015-04-01

    Thermally sprayed aluminum (TSA) coating has been increasingly used for the protection of carbon steel offshore structures, topside equipment, and flowlines/pipelines exposed to both marine atmospheres and seawater immersion conditions. In this paper, the effectiveness of TSA coatings in preventing localized corrosion, such as pitting and crevice corrosion of 25% Cr superduplex stainless steel (SDSS) in subsea applications, has been investigated. Welded 25% Cr SDSS (coated and uncoated) with and without defects, and surfaces coated with epoxy paint were also examined. Pitting and crevice corrosion tests, on welded 25% Cr SDSS specimens with and without TSA/epoxy coatings, were conducted in recirculated, aerated, and synthetic seawater at 90 °C for 90 days. The tests were carried out at both the free corrosion potentials and an applied cathodic potential of -1100 mV saturated calomel electrode. The acidity (pH) of the test solution was monitored daily and adjusted to between pH 7.5 and 8.1, using dilute HCl solution or dilute NaOH, depending on the pH of the solution measured during the test. The test results demonstrated that TSA prevented pitting and crevice corrosion of 25% Cr SDSS in artificial seawater at 90 °C, even when 10-mm-diameter coating defect exposing the underlying steel was present.

  8. Influence of Trace Alloying Elements on Corrosive Resistance of Cast Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    DUAN Han-qiao; YAN Xiang; WEI Bo-kang; LIN Han-tong

    2005-01-01

    The influences of trace alloying elements niobium, vanadium and zirconium on the corrosive resistance of 18-8 type cast stainless steel have been studied in deta() orthogonal design experiments. The results show that zirconium is mainly in the form of compound inclusions, which is unfavorable to promote the corrosive resistance of the cast stainless steel. It can alleviate the disadvantageous influence of carbon addition on corrosive resistance when some elements such as vanadium and niobium exist in the steel, and niobium has a remarkable influence on the intergranular corrosive resistance but unobvious on the pitting corrosion, and vanadium has a slightly favorable influence on the corrosive resistance of the steel.

  9. Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

    International Nuclear Information System (INIS)

    Highlights: → N-Alkyl-sodium phthalamates as corrosion inhibitors for industry in acidic medium. → Compounds behaved as mixed type inhibitors and followed Langmuir adsorption isotherm. → Efficiencies were proportional to aliphatic chain length and inhibitor concentration. → Iron complexes and chelates with phthalamates contributed to carbon steel protection. - Abstract: Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42-86% at 25 deg. C and 25-60% at 40 oC. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe+2 complexes and Fe+2 chelates with phthalamates prevented steel from further corrosion.

  10. Corrosion of connectors used in equipment protecting against falls from a height

    OpenAIRE

    Jachowicz, Marcin

    2015-01-01

    Connectors are commonly found in personal equipment protecting against falls from a height. They are typically used outdoors and exposed to atmospheric factors, which can result in corrosion. This article presents the results of a study involving exposure of connectors to experimental corrosive media – neutral salt spray (NSS), acid salt spray (ASS), and seawater mist (for elements made of carbon steel and non-ferrous metals) – and to experimental conditions simulating the processes of pittin...

  11. Pitting Corrosion Behavior of Stainless Steel 304 in Carbon Dioxide Environments

    Institute of Scientific and Technical Information of China (English)

    LI Guo-min; GUO Xing-peng; ZHENG Jia-shen

    2004-01-01

    The pitting corrosion behavior of stainless steel (SS) 304 in aqueous CO2-H2S-Cl- environment was investigated by potentiodynamic cyclic anodic polarization and electron probe microanalysis (EPMA). The experimental results show that the pitting corrosion susceptivity of SS 304 increases with the increase of temperature. Chlorine ion is the prerequisite for pitting corrosion of SS 304 in H2S-CO2 environments. There is a linear relationship between the pitting corrosion potential (Eb-100) and chlorine ion concentration, and Eb-100 becomes noble with increasing pH value of the solution with or without H2S. pH value has little effect on the protection potential with the presence of H2S. H2S increases strongly the pitting corrosion susceptivity and deteriorates the pitting corrosion resistance of SS 304 in CO2 environments. The observations by EPMA show that SS 304 in CO2-saturated NaCl solution (3 %) with H2S suffers pitting corrosion accompanied with intergranular corrosion.

  12. Inlfuence of Marine Aerobic Bioiflms on Corrosion of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Feng-ling XU; Ji-zhou DUAN; Cun-guo LIN; Bao-rong HOU

    2015-01-01

    The inlfuence of marine aerobic bioiflms on the corrosion of 316L stainless steel (SS) in aerated and deaerated seawater was studied by electrochemical impedance spectroscopy (EIS), potentiodynamic polarisation curves, current-potential curves and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS). EIS and SEM-EDS results showed that the aero-bic bioiflms inhibited 316L SS corrosion within the test duration. Comparison of results under aerated and deaerated conditions revealed that O2 enhanced the inhibition efifciency of the aerobic bioiflms. This result indicated that living cells were necessary for the aerobic bioiflms to inhibit the corrosion of 316L SS. Polarization curves indicated that the bioiflms mainly inhibited anode ac-tion. Current-potential curves under deaerated conditions showed that electron transfer processes occurred between microorganisms and electrodes. Moreover, 316L SS as an electron acceptor was protected from corrosion.

  13. Cesium corrosion process in Fe–Cr steel

    International Nuclear Information System (INIS)

    A cesium corrosion out-pile test was performed to Fe–Cr steel in a simulated fuel pin environment. In order to specify the corrosion products, the corroded area was analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). A cesium corrosion process in Fe–Cr steel was successfully developed proceeding from both experimental results and thermochemical consideration. The corroded area was mainly formed by Fe layer and Fe depleted oxidized layer. The Fe depleted oxidized layer was formed by Cr0.5Fe0.5 and Cr2O3. The presumed main corrosion reactions were 2Cr+2/3 O2→Cr2O3(ΔG650°C=-894.1kJ/mol) and Cr23C6+46Cs+46O2→23Cs2CrO4+6C(ΔG650°C=-25018.1kJ/mol). Factors of these reactions are chromium, carbon, oxygen and cesium. Therefore, cesium corrosion progression must be dependent on the chromium content, carbon content in the steel, the supply rate of oxygen and temperature which correlated with the diffusion rate of cesium and oxygen into the specimen

  14. Cathodic protection criteria for controlling microbially influenced corrosion in power plants

    Energy Technology Data Exchange (ETDEWEB)

    Nekoksa, G. (Corrosion Failure Analysis and Control, San Ramon, CA (USA)); Gutherman, B. (Florida Power Corp., St. Petersburg, FL (USA))

    1991-05-01

    The main objective of this project was to evaluate galvanic corrosion on coupled samples and to determine cathodic protection criteria and effectiveness on four materials in an untreated seawater cooling system with microbially influenced corrosion. Hydrogen embrittlement of two cathodically protected high performance condenser tube materials was also evaluated. The long-term field testing was conducted at the intake structure of Florida Power Corporation's Crystal River Unit 3 Nuclear Power Plant. The test results indicate that Type 304L stainless steel can be galvanically corroded when coupled to Cu/Ni and fully cathodically protected when coupled to a carbon steel anode. Cathodic protection did protect carbon steel, but less than expected from the literature. The cathodic protection effectiveness on carbon steel was approximately 82% at {minus}1.01 V (SCE). To prevent hydrogen embrittlement, the tested titanium or ferritic stainless steel should not be polarized to more negative potentials than {minus}0.75 V (SCE). This report consists of a literature search, preliminary laboratory polarization testing, laboratory testing to determine microbial effects caused by an interruption of cathodic current, development of exposure racks for long-term electrochemical testing and analyses of corrosion, metallurgical, microbial and chemical data. 44 refs., 26 figs., 9 tabs.

  15. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion a

  16. Corrosion Resistance of High Performance Weathering Steel for Bridge Building Applications

    Institute of Scientific and Technical Information of China (English)

    CHENAi—hua; XUJian—qiu; LIRan; LIHua—long

    2012-01-01

    The mechanical properties, corrosion resistance and microstructures of high performance steel (HPS) was investigated by tensile testing machine, Charpy V-Notch (CVN) testing machine, cyclic immersion corrosion tester, XRD, optical microscopy (OM), scanning electron microscopy (SEM), and electron probe micro-analyzer (EPMA). The results showed that significant differences existed in the tensile strength, yield strength and impact toughness between HPS and PCS. After 72 h cyclic immersion accelerated corrosion test, the inner rust layer on HPS was com- posed of a-FeOOH phase and denser than that on PCS that was a mixture of a-FeOOH and Fe3 04. The rust formed on HPS provides better protection and HPS has lower corrosion rates than PCS. Copper and chromium in HPS en- rich in the rust layer and enhance the compactness of the rust layer. Based on the results of the accelerated corrosion tests and rust layer analysis, the roles of Cu and Cr against corrosion are discussed, providing HPS with chemical specification which has been industrially successful to produce weathering steel for bridge structure.

  17. Corrosion resistance properties of sintered duplex stainless steel

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-09-01

    Full Text Available Purpose: of this paper was to examine the corrosion resistance of duplex stainless steels using electrochemical methods in 1M NaCl solution. The influence of powder mixes preparation and cooling cycle after sintering on corrosion properties was evaluated.Design/methodology/approach: In presented study duplex stainless steels were obtained through powder metallurgy starting from austenitic, martensitic base powders by controlled addition of alloying elements, such as Cr, Ni, Mo and Cu. In the studies behind the preparation of mixes, Schaeffler’s diagram was taken into consideration. Prepared mixes have been compacted at 800 MPa and sintered in a vacuum furnace with argon backfilling at 1260°C for 1 h. After sintering two different cooling cycles were applied: rapid cooling with an average cooling rate of 245 °C/min and slow cooling of 5 °C/min in argon atmosphere. Produced duplex stainless steels have been studied by scanning and optical microscopy and EDS chemical analysis of microstructure components. Corrosion properties have been studied through electrochemical methods in 1M NaCl water solutionFindings: According to achieved results, it was affirmed that applied sintering method as well as powder mixes preparation allows for manufacturing the sintered duplex steels with good corrosion properties which depends on austenite/ferrite ratio in the microstructure and elements partitioning between phases. Corrosion resistance of sintered stainless steels is strictly connected with the density and the pore morphology present in the microstructure too. The highest resistance to pitting corrosion in 1M NaCl solution was achieved for composition with approximate balance of ferrite and austenite in the microstructure.Research limitations/implications: According to the powders characteristic, the applied fast cooling rate seems to be a good compromise for corrosion properties and microstructures, nevertheless further tests should be carried out in

  18. Corrosion protection system for nuclear power plant

    International Nuclear Information System (INIS)

    A cathodic corrosion protection system for a nuclear power plant which employs an ion tank adjacent the main fresh water feed pipe leading to the steam generator to treat water from the main feed pipe and then return the treated water to the main feed pipe to form a corrosion protecting alkaline layer on surfaces of the main feed pipe and the secondary side of the steam generator. The ion tank receives measured amounts of hydrazine to render the water therein substantially conductive and contains ionizable metal anodes which release free metal ions as electric current flows between the anodes and a cathode connection on an ion tank outlet pipe near the main feed water pipe

  19. Long-Term Underground Corrosion of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    M. K. Adler Flitton; T. S. Yoder

    2007-03-01

    In 1970, the National Institute of Standards and Technology (NIST) implemented the most ambitious and comprehensive long-term corrosion behavior test to date for stainless steels in soil environments. Over thirty years later, one of the six test sites was targeted to research subsurface contamination and transport processes in the vadose and saturated zones. This research directly applies to environmental management operational corrosion issues and long term stewardship scientific needs for understanding the behavior of waste forms and their near-field contaminant transport of chemical and radiological contaminants at nuclear disposal sites. This paper briefly describes the ongoing research and the corrosion analysis results of the stainless steel plate specimens recovered from the partial recovery of the first test site.

  20. Effect of the conditions of REM microalloying of steel on the corrosion activity of nonmetallic inclusions

    Science.gov (United States)

    Movenko, D. A.; Kotel'nikov, G. I.; Pavlov, A. V.; Bytsenko, O. A.

    2015-11-01

    Experimental heats of low-alloy steel are performed under various conditions of rare-earth metal microalloying and aluminum and calcium deoxidation. Electron-probe microanalysis of nonmetallic inclusions and a metallographic investigation of a metal are used to show that, when interacting with water, nonmetallic cerium oxide inclusions do not form hydrates and, correspondingly, are not aggressive. When aluminum, calcium, and cerium additions are sequentially introduced into a melt, a continuous cerium oxide shell forms on calcium aluminates, protects corrosive nonmetallic inclusions against interaction with water, and weakens local metal corrosion.

  1. Corrosion of steels in sour gas environments

    International Nuclear Information System (INIS)

    This report presents a study on the effects of sour gas environments on steels. Emphasis is placed on alloys commonly used in the heavy water, sour gas and refining industries. In addition, 'high strength, low alloy' steels, known as 'oil country tubular goods', are included. Reference is made to the effects of hydrogen sulphide environments on austenitic steels and on certain specialty steels. Theories of hydrogen-related cracking mechanisms are outlined with emphasis placed on sulphide stress cracking and hydrogen induced cracking in carbon and low alloy steels. Methods of controlling sulphide stress cracking and hydrogen induced cracking are addressed separately. Case histories from the heavy water, refining, and sour gas industries are used to illustrate operating experience and failure mechanisms. Finally, recommendations, based largely on the author's industrial experience, are made with respect to quality assurance and inspection requirements for sour service components. Only published literature was surveyed. Abstracts were made of all references, reviewing the major sources in detail

  2. Microbial corrosion of P235GH steel under geological conditions

    Science.gov (United States)

    Hajj, Hicham El; Abdelouas, Abdesselam; Grambow, Bernd; Martin, Christelle; Dion, Michel

    The role of microbial activity on the alteration of steel containers used for nuclear waste disposal is increasingly discussed. In this work we isolated and identified sulphate-reducing bacteria (SRB) in the Callovo-Oxfordian clay rock studied as a potential host rock formation for a repository for high-level and long-lived radioactive waste in France. Then, the effect of the SRB growth on the overpack steel corrosion was investigated. The corrosion rate of the steel coupons was high under biotic conditions (∼30 μm/year) in comparison to blank sterilized runs (∼14 μm/year). Culture experiments in compacted conditions with clay-stone cores and steel coupons under 120 bar, simulating deep geological conditions, gave results similar to those obtained in batch experiments (e.g. production of H 2S). This indicates the plausibility of SRB growth during the construction and operational phases of the repository and their survival at least temporarily after the disposal closure if water is available, which may cause fast corrosion of the steel containers under disposal conditions.

  3. Trends in the automotive paint industry for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Blandin, Nathalie; Brunat, William [PPG Industries France, 3 Z.A.E. Les Dix Muids, B.P. 89, F-59583 Marly (France); Neuhaus, Ralf [PPG Industries Lacke GmbH, Stackenbergstrasse 34, D-42329 Wuppertal (Germany); Sibille, Ettore [PPG Industries Italia, Via Serra11, I-15028 Quattordio (Italy)

    2004-07-01

    Since many years ED-paints are protecting car bodies against corrosion. Currently the automotive paint industry is faced with increasing demands of higher levels of corrosion protection and also requests to comply with new environmental regulations and economical pressures. Some key factors that contributed significantly towards the improvement of corrosion protection systems are: - New generations of lead free ED-paints; - Weldable organic thin film for corrosion protection, especially in box cavities and flange areas. The goal of this paper is to show how the various elements of the 'anti-corrosion package' interact. (authors)

  4. Synthesis and Corrosion Inhibition Study of Benzothiazepine Derivatives on Mild Steel In Acid Medium

    Directory of Open Access Journals (Sweden)

    T. Sasikala

    2016-05-01

    Full Text Available 2-ethoxy-4-(4-phenyl-2, 3-dihydro-1, 5-benzothiazepin-2-yl phenol (EPBTZ and 2-(4-methoxyphenyl-4-phenyl-2, 3-dihydro-1, 5-benzothiazepine (MPPBTZ were synthesized by the condensation reaction between o-aminothiophenol and chalcone. The synthesized benzothiazepines were characterized by FTIR spectra. Their corrosion inhibition property on mild steel in sulphuric acid medium was investigated by weight loss and electrochemical techniques. Scanning electron microscopic studies were employed to examine the surface morphology of the inhibited and uninhibited metal samples. The compound EPBTZ revealed good corrosion protection property than MPPBTZ at all the temperatures studied. Electrochemical studies showed that the inhibitors behave as mixed type inhibitor retarding both cathodic and anodic corrosion reaction by forming an adsorbed protective layer.

  5. Niobium coatings on 316L stainless steel for improving corrosion resistance

    International Nuclear Information System (INIS)

    Niobium coatings were deposited onto 316L stainless steel substrates by ion-beam-assisted deposition. The coatings, deposited under 250 eV ion bombardment with [Ar+]/[Nb] ratios ranging from 0.68 to 0.8, were dense and showed no sign of pitting corrosion in a 3% NaCl solution. Also, based on the result of scratch tests, niobium coatings may act as sacrificial anodes and protect substrates. (orig.)

  6. Influence of Alloying Elements Corrosion Resistance of Cold on Mechanical Properties and Rolled C-Mn-Si TRIP Steels

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ling-yun; WU Di; LI Zhuang

    2012-01-01

    The rust layer plays an important role in the corrosion of steel in chlorinated environments. Salt spray, po- tentiodynamic polarization curve and tensile test were conducted in laboratory for the specimens after two-stage heat treatment. The influence of the alloying elements on mechanical properties and corrosion resistance of three kinds of steels was investigated by observing the microstructure and the morphologies of rust layer. The results show that the highest value (29%) of total elongation for steel A is obtained. The mechanical property of the specimen for steel C exhibits best strength ductility balance (21 384 MPa ·%) because of the presence of the multiphase microstructures after a two-stage heat treatment and the addition of the alloying elements. The corrosion products are known to be a complex mixture of Fe3O4 , Fe2O3 and α-FeOOH for steel C. The presence of the alloying elements results in the for mation of compact and dense rust layers in steel B and C. Passive film protects the substrate of TRIP (transformation induced plasticity) steel containing a complex mix of multiphase. Superior corrosion performance is exhibited for steel C with low alloying contents due to the enrichment of alloying elements within the rust layers.

  7. Mechanical properties and corrosion resistance of dissimilar stainless steel welds

    Directory of Open Access Journals (Sweden)

    J. Łabanowski

    2007-01-01

    Full Text Available Purpose: The purpose of this paper is to determine the influence of welding on microstructure, mechanical properties, and stress corrosion cracking resistance of dissimilar stainless steels butt welded joints.Design/methodology/approach: Duplex 2205 and austenitic 316L steels were used. Butt joints of plates 15 mm in thickness were performed with the use of submerged arc welding (SAW method. The heat input was in the range of 1.15 – 3.2 kJ/mm. Various plates’ edge preparations were applied. Microstructure examinations were carried out. Mechanical properties were evaluated in tensile tests, bending tests and Charpy-V toughness tests. Susceptibility to stress corrosion cracking was determined with the use of slow strain rate tests (SSRT performed in inert (glycerin and aggressive (boiling 35% MgCl2 solution environments.Findings: All tested joints showed acceptable mechanical properties. Metallographic examinations did not indicate the excessive ferrite contents in heat affected zones (HAZ of the welds. It was shown that area of the lowest resistance to stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon is connected with undesirable structure of that zone consisted of greater amounts of coarse ferrite grains and acicular austenite precipitates. High heat inputs do not deteriorate mechanical properties as well as stress corrosion cracking resistance of welds.Practical implications: All tested joints showed acceptable mechanical properties. Metallographic examinations did not indicate the excessive ferrite contents in heat affected zones (HAZ of the welds. It was shown that area of the lowest resistance to stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon is connected with undesirable structure of that zone consisted of greater amounts of coarse ferrite grains and acicular austenite precipitates. High heat inputs do not deteriorate

  8. Long-term atmospheric corrosion of mild steel

    International Nuclear Information System (INIS)

    Research highlights: → Atmospheric corrosion rate stabilises after the first 4-6 years of exposure. → Great compaction of the rust layers in rural and urban atmospheres. → Corrosion (in rural and urban) deviates from common behaviour of bilogarithmic law. → Typical structures of lepidocrocite, goethite and akaganeite are identified. → Formation of hematite (industrial atmosphere) and ferrihydrite (marine atmosphere). - Abstract: A great deal of information is available on the atmospheric corrosion of mild steel in the short, mid and even long term, but studies of the structure and morphology of corrosion layers are less abundant and generally deal with those formed in just a few years. The present study assesses the structure and morphology of corrosion product layers formed on mild steel after 13 years of exposure in five Spanish atmospheres of different types: rural, urban, industrial and marine (mild and severe). The corrosion layers have been characterised by X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS). Long-term corrosion is seen to be more severe in the industrial and marine atmospheres, and less so in the rural and urban atmospheres. In all cases the corrosion rate is seen to decrease with exposure time, stabilising after the first 4-6 years of exposure. The most relevant aspects to be noted are (a) the great compaction of the rust layers formed in the rural and urban atmospheres, (b) the formation of hematite and ferrihydrite phases (not commonly found) in the industrial and marine atmospheres, respectively and (c) identification of the typical morphological structures of lepidocrocite (sandy crystals and flowery plates), goethite (cotton balls structures) and akaganeite (cotton balls structures and cigar-shaped crystals).

  9. Long-term atmospheric corrosion of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Fuente, D. de la; Diaz, I.; Simancas, J.; Chico, B. [National Centre for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Morcillo, M., E-mail: morcillo@cenim.csic.e [National Centre for Metallurgical Research (CENIM-CSIC), Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)

    2011-02-15

    Research highlights: {yields} Atmospheric corrosion rate stabilises after the first 4-6 years of exposure. {yields} Great compaction of the rust layers in rural and urban atmospheres. {yields} Corrosion (in rural and urban) deviates from common behaviour of bilogarithmic law. {yields} Typical structures of lepidocrocite, goethite and akaganeite are identified. {yields} Formation of hematite (industrial atmosphere) and ferrihydrite (marine atmosphere). - Abstract: A great deal of information is available on the atmospheric corrosion of mild steel in the short, mid and even long term, but studies of the structure and morphology of corrosion layers are less abundant and generally deal with those formed in just a few years. The present study assesses the structure and morphology of corrosion product layers formed on mild steel after 13 years of exposure in five Spanish atmospheres of different types: rural, urban, industrial and marine (mild and severe). The corrosion layers have been characterised by X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS). Long-term corrosion is seen to be more severe in the industrial and marine atmospheres, and less so in the rural and urban atmospheres. In all cases the corrosion rate is seen to decrease with exposure time, stabilising after the first 4-6 years of exposure. The most relevant aspects to be noted are (a) the great compaction of the rust layers formed in the rural and urban atmospheres, (b) the formation of hematite and ferrihydrite phases (not commonly found) in the industrial and marine atmospheres, respectively and (c) identification of the typical morphological structures of lepidocrocite (sandy crystals and flowery plates), goethite (cotton balls structures) and akaganeite (cotton balls structures and cigar-shaped crystals).

  10. Corrosion behaviour of hot dip zinc and zinc-aluminium coatings on steel in seawater

    Indian Academy of Sciences (India)

    Yan Li

    2001-08-01

    A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is several times more durable than zinc coating of double thickness. At long exposure times, corrosion rate for the Zn–25Al alloy coating remains indistinguishable from that for the Zn–55Al–Si coating of similar thickness in tidal zone, and is two to three times lower than the latter in immersion zone. The decrease in tensile strength suggested that galvanized and Zn–55Al–Si coated steel suffer intense pitting corrosion in immersion zone. The electrochemical tests showed that all these coatings provide cathodic protection to the substrate metal; the galvanic potentials are equal to – 1,050, – 1,025 and – 880 mV (SCE) for zinc, Zn–25Al alloy and Zn–55Al–Si coating, respectively, which are adequate to keep the steel inside the immunity region. It is believed that the superior performance of the Zn–25Al alloy coating is due to its optimal combination of the uniform corrosion resistance and pitting corrosion resistance. The inferior corrosion performance by comparison of the Zn coating mainly results from its larger dissolution rate, while the failure of the Zn–55Al–Si coating is probably related to its higher susceptibility to pitting corrosion in seawater.

  11. Corrosion Behavior of Austenitic and Duplex Stainless Steels in Lithium Bromide

    OpenAIRE

    Ayo Samuel AFOLABI; Alaneme, K.K.; Samson Oluwaseyi BADA

    2009-01-01

    The corrosion behavior of austenitic and duplex stainless steels in various concentrations of lithium, bromide solution was investigated by using the conventional weight loss measurement method. The results obtained show that corrosion of these steels occurred due to the aggressive bromide ion in the medium. Duplex stainless steel shows a greater resistance to corrosion than austenitic stainless steel in the medium. This was attributed to equal volume proportion of ferrite and austenite in th...

  12. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  13. Effect of impurities on the corrosion behavior of CO2 transmission pipeline steel in supercritical CO2-water environments.

    Science.gov (United States)

    Choi, Yoon-Seok; Nesic, Srdjan; Young, David

    2010-12-01

    The corrosion property of carbon steel was evaluated using an autoclave under CO(2)-saturated water phase and water-saturated CO(2) phase with impurities (O(2) and SO(2)) at 80 bar CO(2) and 50 °C to simulate the condition of CO(2) transmission pipeline in the carbon capture and storage (CCS) applications. The results showed that the corrosion rate of carbon steel in CO(2)-saturated water was very high and it increased with adding O(2) in the system due to the inhibition effect of O(2) on the formation of protective FeCO(3). It is noteworthy that corrosion took place in the water-saturated CO(2) phase under supercritical condition when no free water is present. The addition of O(2) increased the corrosion rates of carbon steel in water-saturated CO(2) phase. The addition of 0.8 bar SO(2) (1%) in the gas phase dramatically increased the corrosion rate of carbon steel from 0.38 to 5.6 mm/y. This then increased to more than 7 mm/y with addition of both O(2) and SO(2). SO(2) can promote the formation of iron sulfite hydrate (FeSO(3)·3H(2)O) on the steel surface which is less protective than iron carbonate (FeCO(3)), and it is further oxidized to become FeSO(4) and FeOOH when O(2) is present with SO(2) in the CO(2)-rich phase. The corrosion rates of 13Cr steel were very low compared with carbon steel in CO(2)-saturated water environments with O(2), whereas it was as high as carbon steel in a water-saturated CO(2) phase with O(2) and SO(2). PMID:21049923

  14. Effect of impurities on the corrosion behavior of CO2 transmission pipeline steel in supercritical CO2-water environments.

    Science.gov (United States)

    Choi, Yoon-Seok; Nesic, Srdjan; Young, David

    2010-12-01

    The corrosion property of carbon steel was evaluated using an autoclave under CO(2)-saturated water phase and water-saturated CO(2) phase with impurities (O(2) and SO(2)) at 80 bar CO(2) and 50 °C to simulate the condition of CO(2) transmission pipeline in the carbon capture and storage (CCS) applications. The results showed that the corrosion rate of carbon steel in CO(2)-saturated water was very high and it increased with adding O(2) in the system due to the inhibition effect of O(2) on the formation of protective FeCO(3). It is noteworthy that corrosion took place in the water-saturated CO(2) phase under supercritical condition when no free water is present. The addition of O(2) increased the corrosion rates of carbon steel in water-saturated CO(2) phase. The addition of 0.8 bar SO(2) (1%) in the gas phase dramatically increased the corrosion rate of carbon steel from 0.38 to 5.6 mm/y. This then increased to more than 7 mm/y with addition of both O(2) and SO(2). SO(2) can promote the formation of iron sulfite hydrate (FeSO(3)·3H(2)O) on the steel surface which is less protective than iron carbonate (FeCO(3)), and it is further oxidized to become FeSO(4) and FeOOH when O(2) is present with SO(2) in the CO(2)-rich phase. The corrosion rates of 13Cr steel were very low compared with carbon steel in CO(2)-saturated water environments with O(2), whereas it was as high as carbon steel in a water-saturated CO(2) phase with O(2) and SO(2).

  15. Inhibitive Performance of a Rust Converter on Corrosion of Mild Steel

    Science.gov (United States)

    Zhao, X. D.; Cheng, Y. F.; Fan, W.; Vladimir, C.; Volha, V.; Alla, T.

    2014-11-01

    In this work, a rust converter consisting of two steps of processing solutions was prepared to convert iron rust of the steel surface into a protective conversion film. The performance of the converter was evaluated in both neutral and acidic solutions by various electrochemical measurements, including potentiodynamic polarization curves and electrochemical impedance spectroscopy, and surface characterization. The effect of temperature was investigated. It was found that the rust converter is able to effectively convert the iron rust into a conversion film, serving as a barrier layer to block corrosive species from reaching the steel surface.

  16. Molybdate Coatings for Protecting Aluminum Against Corrosion

    Science.gov (United States)

    Calle, Luz Marina; MacDowell, Louis G.

    2005-01-01

    Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

  17. The corrosion of carbon steel in aqueous lithium hydroxide under a hydrogen blanket

    International Nuclear Information System (INIS)

    The corrosion behavior of carbon steel in 3 and 5 mol/L aqueous solutions of lithium hydroxide at 95 degrees C under a hydrogen atmosphere was investigated in immersion tests lasting ten days. Corrosion rates were determined by wight loss, and the corrosion products were characterized by bulk chemical analysis, by light and electron microscopy, and by powder X-ray diffraction. Corrosion was uniform and the corrosion rates were moderately high (0.42 mm/y in 3 mol/L and 0.56 mm/y in 5 mol/L). The corrosion products consisted of a mixture of well-formed, octahedral crystals, and poorly crystallized masses and spherules that formed by precipitation from solution. These products formed a scale on the metal surface that continually sloughed off and afforded only minor protection. Both phases were identified as lithium-iron oxides, each possessing a disordered, non-stoichiometric structure. The predominant phase was a magnetic spinel LiFe508 and the minor phase was LiFe02. A corrosion mechanism is outlined. (2 figs., 5 tabs., 20 refs.)

  18. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  19. Corrosion, Al containing corrosion barriers and mechanical properties of steels foreseen as structural materials in liquid lead alloy cooled nuclear systems

    International Nuclear Information System (INIS)

    A key problem in development of heavy liquid metal cooled nuclear energy and transmutation reactors is the corrosion of structural and fuel. Above 500 oC steels have to be protected by stable, thin oxide scales. A well understood measure is alloying of stable oxide formers into the surface. Two methods, alloying an Al layer into the steel surface using pulsed electron beams (GESA - gepulste Elektronenstrahlanlage) and coating the surface with an Al-alloy with subsequent GESA treatment are applied. In the range of 4-10 wt% Al on the surface a stable thin alumina scale is formed by Al diffusion to the surface and selective oxidation. The alumina scale grows only very slowly and prevents migration of oxygen into the steel as well as migration of steel components onto the surface. A number of corrosion experiments showed the good protective behaviour of Al scales in LBE with 10-6 wt% oxygen up to 650 oC and for exposure times up to 10,000 h. Furthermore the influence of parameters like stresses in the cladding wall, creep behaviour, different flow velocities of the LBE and changing temperatures and oxygen concentrations in LBE is discussed. This paper will provide an overview on the activities concerning Pb-PbBi corrosion and corrosion protection performed at the Institute of Pulsed Power and Microwave Technology (IHM) at the KIT.

  20. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

    Directory of Open Access Journals (Sweden)

    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  1. Hydrogen Diffusion and H{sub 2}S Corrosion in Steel

    Energy Technology Data Exchange (ETDEWEB)

    Haugstveit, Bjarte Erlend

    2001-01-01

    The electrochemical permeation technique introduced by Devanathan and Stachurski has been used to measure the effective diffusivity of hydrogen in steel in a H{sub 2}S-saturated aqueous environment. The linear polarization resistance (LPR) method has been used to measure the corrosion rate. The effective diffusion coefficient of hydrogen has been found to be in the range of 1*10-12 to 7*10-11, depending on the environmental conditions. The corrosion film was identified as mackinawite, and it affected the permeation process of hydrogen. The results supported the assumption that the diffusion process can be described by a three layer model and indicated that the model could be reduced to a two layer model in the cases of iron and steel. A model aimed to describe the reaction pathway of hydrogen through the surface film and into the steel is proposed. The corrosion film influenced the corrosion rate, and it was least protective against corrosion at pH 6.5. Corrosion rates were in the range of 0.2-1 mm/year. The corrosion rate was increased significantly at pH 3.5, but the effect of the surface film was stronger and overshadowed the pH effect at the higher pH values. Increased flow velocity also lead to increased corrosion rate, but this effect was less significant compared to the effect of pH and the surface film. DEG decreased the corrosion rate. The uncertainty in the diffusion measurements was mainly due to the assumption of a constant sub-surface concentration of atomic hydrogen, which was not fulfilled. A method less dependent on constant surface conditions would probably yield better estimates of the effective diffusivity. The uncertainty in the corrosion measurements was mainly due to the uncertainty in the value of the Stern-Geary constant. The qualitative assumptions based on the results in this thesis are assumed to be valid. A test section designed for this thesis was tested and was found successful in corrosion rate measurements, but proved to be

  2. Corrosion Behavior of Ultra-high Strength Steel 300M in Different Simulated Marine Environments

    Institute of Scientific and Technical Information of China (English)

    GUO Qiang; LIU Jianhua; YU Mei; LI Songmei

    2016-01-01

    Corrosion behavior of 300M in neutral corrosion environments containing NaCl simulated by total immersion (TI), salt spraying (SS) and periodic immersion (PI), was investigated by surface analysis techniques, corrosion weight-loss method, and electrochemical measurements. In total immersion environment, rust on the steel consisted of a porous outer rust layer with main constituent ofγ-FeOOH, and an inner rust layer of dense Fe3O4 iflm with network broad cracks. In salt spraying environment, outer rust with main composition ofγ-FeOOH/α-FeOOH/Fe3O4 was compact, and inner rust showed dense Fe3O4 iflm. Rust formed by periodic immersion exhibited a compact outer rust layer with constituent ofα-FeOOH/γ-FeOOH/Fe3O4 and an inner rust layer with composition ofα-FeOOH/α-Fe2O3; inner rust showed a ultra-dense iflm adherent to the steel. The corrosion rate showed a rule ofvs(salt spraying)>vti(total immersion)>>vpi(periodic immersion) in 0-240 h, andvss≈vti»vpiin 240-720 h. The rust formed by periodic immersion was dense and compact, with stable electrochemical properties, and had excellent protection on the steel. Humidity and oxygen concentration in all the environments played major roles in rust formation.

  3. Development of Custom 465® Corrosion-Resisting Steel for Landing Gear Applications

    Science.gov (United States)

    Daymond, Benjamin T.; Binot, Nicolas; Schmidt, Michael L.; Preston, Steve; Collins, Richard; Shepherd, Alan

    2016-04-01

    Existing high-strength low-alloy steels have been in place on landing gear for many years owing to their superior strength and cost performance. However, there have been major advances in improving the strength of high-performance corrosion-resisting steels. These materials have superior environmental robustness and remove the need for harmful protective coatings such as chromates and cadmium now on the list for removal under REACH legislation. A UK government-funded collaborative project is underway targeting a refined specification Custom 465® precipitation hardened stainless steel to replace the current material on Airbus A320 family aircraft main landing gear, a main fitting component developed by Messier-Bugatti-Dowty. This is a collaborative project between Airbus, Messier-Bugatti-Dowty, and Carpenter Technology Corporation. An extensive series of coupon tests on four production Heats of the material have been conducted, to obtain a full range of mechanical, fatigue, and corrosion properties. Custom 465® is an excellent replacement to the current material, with comparable tensile strength and fracture toughness, better ductility, and very good general corrosion and stress corrosion cracking resistance. Fatigue performance is the only significant area of deficit with respect to incumbent materials, fatigue initiation being often related to carbo-titanium-nitride particles and cleavage zones.

  4. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  5. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  6. Synergistic Effect on Corrosion Inhibition Efficiency of Ginger Affinale Extract in Controlling Corrosion of Mild Steel in Acid Medium

    International Nuclear Information System (INIS)

    The corrosion inhibition nature of Ginger affinale extract for the corrosion of mild steel in 0.5N H2SO4 was investigated using weight loss, electrochemical impedance and potentiodynamic polarization methods. The results revealed that Ginger affinale extract acts as a good corrosion inhibitor in 0.5N H2SO4 medium. The inhibition efficiency increased with an increase in inhibitor concentration. The inhibition could be attributed to the adsorption of the inhibitor on the steel surface

  7. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10-7 wt.% for Al-Fe-coated steels and 5*10-6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti3SiC2. The ceramic materials of SiC and Ti3SiC2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  8. Corrosion behaviour of galvanized steel and electroplating steel in aqueous solution: AC impedance study and XPS

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M.; Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)], E-mail: Michel.Traisnel@ensc-lille.fr; Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2008-08-30

    The efficiency of a new triazole derivative, namely, 2-{l_brace}(2-hydroxyethyl)[(4-methyl-1H-1,2,3-benzotriazol-1-yl)methyl]amino{r_brace} ethanol (TTA) has been studied for corrosion inhibition of galvanized steel and electroplating steel in aqueous solution. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS). These studies have shown that TTA was a very good inhibitor. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour of galvanized steel and electroplating steel in aqueous solution was also investigated in the presence of 4-methyl-1H-benzotriazole (TTA unsubstituted) by EIS. These studies have shown that the ability of the molecule to adsorb on the steel surface was dependent on the group in triazole ring substituent. X-ray photoelectron spectroscopy surface analysis with TTA shows that it chemisorbed on surface of galvanized steel and electroplating steel.

  9. A Corrosion Sensor for Monitoring the Early-Stage Environmental Corrosion of A36 Carbon Steel

    Directory of Open Access Journals (Sweden)

    Dong Chen

    2014-08-01

    Full Text Available An innovative prototype sensor containing A36 carbon steel as a capacitor was explored to monitor early-stage corrosion. The sensor detected the changes of the surface- rather than the bulk- property and morphology of A36 during corrosion. Thus it was more sensitive than the conventional electrical resistance corrosion sensors. After being soaked in an aerated 0.2 M NaCl solution, the sensor’s normalized electrical resistance (R/R0 decreased continuously from 1.0 to 0.74 with the extent of corrosion. Meanwhile, the sensor’s normalized capacitance (C/C0 increased continuously from 1.0 to 1.46. X-ray diffraction result indicates that the iron rust on A36 had crystals of lepidocrocite and magnetite.

  10. Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

    2009-04-30

    The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

  11. The effects of radiolysis on the corrosion and stress corrosion behavior of 316 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Duquette, D.J.; Steiner, D.

    1993-09-01

    This program is focused on the corrosion, stress corrosion and corrosion fatigue behavior of Type 316 stainless steel (316SS) at 50, 90, and 130 C in high-purity water. Irradiated solution tests are performed using high-energy photon radiation. Purpose of this work is to determine the effects of radiolysis products on the environmental stability of 316SS in support of the ITER first wall/shield/blanket design. Preliminary results suggest that irradiation of pure water at 50 C results in a shift in the electrochemical potential for 316SS of approximately 100mV in the active direction and nearly an order of magnitude increase in the passive current density as compared to non-irradiated conditions. This proposal outlines a three-year program to develop corrosion design criteria for the use of 316SS in an ITER environment.

  12. Effect of antimony on the corrosion behavior of low-alloy steel for flue gas desulfurization system

    International Nuclear Information System (INIS)

    The alloying effect of Sb in a new low-alloy steel for the purpose of FGD materials was investigated by potentiodynamic polarization, linear polarization resistance measurement, electrochemical impedance spectroscopy (EIS) and weight loss measurements in an aggressive solution of 16.9 vol.% H2SO4 + 0.35 vol.% HCl (modified green death solution) at 60 deg. C, pH -0.3. All measurements confirmed the marked improvement in the corrosion behavior of the low-alloy steel via the addition of a small amount of Sb, particularly for the 0.10Sb steel. Pitting corrosion was detected by scanning electron microscopy (SEM) on the surface of blank steel and 0.05Sb steel, but not 0.10Sb steel, after weight loss measurements. X-ray photoelectron spectroscopy (XPS) analysis of the corroded surfaces after EIS and linear polarization measurements showed that the decrease in corrosion rates was due to the formation of a protective Sb2O5 oxide film on the surface of the Sb-containing steels. Moreover, the addition of 0.10% Sb stimulated the development of high corrosion inhibiting, Cu-containing compounds which further inhibited the anodic and cathodic reactions

  13. Corrosion resistance of stainless steel pipes in soil

    Energy Technology Data Exchange (ETDEWEB)

    Sjoegren, L.; Camitz, G. [Swerea KIMAB AB, Box 55970, SE-102 16 Stockholm (Sweden); Peultier, J.; Jacques, S.; Baudu, V.; Barrau, F.; Chareyre, B. [Industeel and ArcelorMittal R and D, 56 rue Clemenceau, BP19, FR-71201 le Creusot, Cedex (France); Bergquist, A. [Outokumpu Stainless AB, P.O. Box 74, SE-774 22 Avesta (Sweden); Pourbaix, A.; Carpentiers, P. [Belgian Centre for Corrosion Study, Avenue des Petits-Champs 4A, BE 1410 Waterloo (Belgium)

    2011-04-15

    To be able to give safe recommendations concerning the choice of suitable stainless steel grades for pipelines to be buried in various soil environments, a large research programme, including field exposures of test specimens buried in soil in Sweden and in France, has been performed. Resistance against external corrosion of austenitic, super austenitic, lean duplex, duplex and super duplex steel grades in soil has been investigated by laboratory tests and field exposures. The grades included have been screened according to their critical pitting-corrosion temperature and according to their time-to-re-passivation after the passive layer has been destroyed locally by scratching. The field exposures programme, being the core of the investigation, uses large specimens: 2 m pipes and plates, of different grades. The exposure has been performed to reveal effects of aeration cells, deposits or confined areas, welds and burial depth. Additionally, investigations of the tendency of stainless steel to corrode under the influence of alternating current (AC) have been performed, both in the laboratory and in the field. Recommendations for use of stainless steels under different soil conditions are given based on experimental results and on operating experiences of existing stainless steel pipelines in soil. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Mechanical properties and corrosion resistance of dissimilar stainless steel welds

    OpenAIRE

    J. Łabanowski

    2007-01-01

    Purpose: The purpose of this paper is to determine the influence of welding on microstructure, mechanical properties, and stress corrosion cracking resistance of dissimilar stainless steels butt welded joints.Design/methodology/approach: Duplex 2205 and austenitic 316L steels were used. Butt joints of plates 15 mm in thickness were performed with the use of submerged arc welding (SAW) method. The heat input was in the range of 1.15 – 3.2 kJ/mm. Various plates’ edge preparation...

  15. Inhibition of mild steel corrosion using Jatropha Curcas leaf extract

    OpenAIRE

    OLORUNFEMI MICHAEL AJAYI; JAMIU KOLAWOLE ODUSOTE; RAHEEM ABOLORE YAHYA

    2014-01-01

    Jatropha Curcas leaf was investigated as a green inhibitor on the degradation of mild steel in 4 M HCl and 4 M H2SO4 aqueous solutions using gasometric technique. Mild steel coupons of dimension 2 × 1.5 cm were immersed in test solutions of uninhibited acid and also those with extract concentrations of 4 ml, 6 ml, 8 ml and 10 ml at 30 oC, for up to 30 minutes. The results showed that as the concentration of the extract increases, there was reduction in the corrosion rate. As the extract conce...

  16. Role of surface finishing on pitting corrosion of a duplex stainless steel in seawater

    Science.gov (United States)

    Salah-Rousset, N. Ben; Chaouachi, M. A.; Chellouf, A.

    1996-04-01

    Localized corrosion of duplex UNS S32550 stainless steel in seawater was investigated in the laboratory and in field trials for several surface finish conditions: polished, ground, and sandblasted. Electrochemical data obtained by polarization curves showed that the smoother, polished surface had better characteristics (higher pitting and protection potentials) than the ground or sandblasted surfaces. However, despite its high degree of roughness, the sandblasted surface was the most resistant in field conditions, exhibiting the lowest number of sites attacked. Internal compressive stresses created by sandblasting seem also to have an “unsensitizing” effect on sensitized zones that exist in cast steel (due to repairs of mold defects), reducing its susceptibility to microbiologically influenced corrosion (MIC). Such stresses are not generated in polished or ground surfaces, and localized MIC attack can occur.

  17. 3DII implantation effect on corrosion properties of the AISI/SAE 1020 steel

    Energy Technology Data Exchange (ETDEWEB)

    Dulce M., H.J.; Rueda V., Alejandro [Universidad Francisco de Paula Santander, A.A. 1055, Cucuta (Colombia); Dougar-Jabon, Valeri [Universidad Industrial de Santander, A.A. 678, Bucaramanga (Colombia)

    2005-08-01

    The three dimensional ion implantation technology (3DII) is one of the methods of improving the tribological characteristics and resistance to hydrogen embrittlement processes in metals. In this report, some results concerning the resistance effect of nitrogen ion implantation to oxidation of the sample, made of AISI/SAE 1020 steel, are given. The nitrogen ions were implanted in the discharge chamber of the JUPITER reactor. Both the treated and untreated samples were tested through potential-static measurements, which permitted to determine the corrosion current, the slopes that characterise the braking level of anode and cathode reactions. The polarization resistance near the corrosion potential is calculated. The results of the study encourage to consider the nitrogen ion implantation in high voltage and low pressure discharges as one of the methods of anticorrosive protection which do not change the geometric configuration of the treated steel pieces. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  18. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    Science.gov (United States)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  19. Effect of microstructure and Cr content in steel on CO{sub 2} corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Ueda, Masakatsu [Sumitomo Metal Industries, Ltd., Amagasaki (Japan). Iron and Steel Research Labs.; Ikeda, Akio [Sumitomo Metal Industries, Ltd., Osaka (Japan)

    1996-08-01

    The effect of microstructure and Cr content in steels on CO{sub 2} corrosion was investigated by using steels containing Cr content from 0 to 13 mass% melted in laboratory and Steels J55, N80 and L80(API Grade) melted in the mill. Temperatures and H{sub 2}S contamination were considered as environmental factors. In CO{sub 2} environments, the temperature giving a maximum corrosion rate, T{sub max.}, existed in carbon and Cr steels. T{sub max.} increased together with Cr content, and T{sub max.} of 0, 1, 2 and 13% Cr steels was about 80, 100, 120 and 225 C, respectively. Because of this behavior, the relationship between Cr content and corrosion rate was linear at 60 C, but the corrosion rate was highest on the steel with around 1 mass% Cr at 100 C. H{sub 2}S contamination for CO{sub 2} corrosion suppressed the corrosion rate and localized-corrosion in the temperature region whose corrosion rate showed a maximum value. It was clarified that this was related to the formation of Fe-sulfides from EPMA analysis and the solubility of the corrosion products. Concerning microstructure, Steel J55 with ferritic-pearlitic microstructure showed good corrosion resistance for localized-corrosion compared with Steel N80 and L80 with martensitic microstructure.

  20. Microbial corrosion and cracking in steel. Results from a screening of soil corrosivity using weight loss coupons

    Energy Technology Data Exchange (ETDEWEB)

    Vendelbo Nielsen, L.

    1998-08-01

    A series of field measurements (49 in all) of the corrosion rate on steel exposed in different types of soil has been conducted by means of weight loss coupons. Additional measurements included pH, open circuit corrosion potential (OCP), soil resistivity, and analysis of the chemical composition of the corrosion products formed during the exposure. A brief discussion of the corrosion rate dependency on these additional parameters has been presented. (au)

  1. The New-generation of Green Surfactant(Alkylpolyglucoside)as an Inhibitor to the Corrosion of 907 Steel in Seawater

    Institute of Scientific and Technical Information of China (English)

    Min DU; Rong Jie GAO; Ping GONG; Qing Zhang WANG

    2004-01-01

    Weight-loss trials and potentiodynamic polarization curves have been used to study the inhibitive properties of alkylpolyglucoside (APG) towards the 907 steel in seawater.The inhibition was different, if the length of alkyl chain APG was different.As the result, calcium gluconate, zinc sulfate and APG can protect 907 steel from being corrupted in static seawater.The compound corrosion inhibitor was found to control both the anodic process and the cathodic process.

  2. Role of direct microbial electron transfer in corrosion of steels

    OpenAIRE

    Mehanna, Maha; Basséguy, Régine; Délia, Marie-Line; Bergel, Alain

    2009-01-01

    It has recently been discovered that many microbial species have the capacity to connect their metabolism to solid electrodes, directly exchanging electrons with them through membrane-bound redox compounds,nevertheless such a direct electron transfer pathway has been evoked rarely in the domain of microbial corrosion. Here was evidenced for the first time that the bacterium Geobacter sulfurreducens is able to increase the free potential of 304 L stainless steel up to 443 mV in only a few hour...

  3. Corrosion of an austenite and ferrite stainless steel weld

    OpenAIRE

    BRANIMIR N. GRGUR; VLADANA N. RAJAKOVIĆ-OGNJANOVIĆ

    2011-01-01

    Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding proce...

  4. Microgalvanic corrosion of laser-welded HSLA steels

    OpenAIRE

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion at different microstructures of the weld, HAZ and the parent metal. Different microstructural substructures exhibit different electrochemical characteristics, potentially leading to microgalvanic co...

  5. Atmospheric corrosion evaluation of galvanised steel by thin layer activation

    International Nuclear Information System (INIS)

    The release of certain metals, such as zinc, from outdoor constructions due to atmospheric corrosion is of some concern. For risk assessments the evaluation of the amount of released metal is of importance. Various methods can be used to study the release of metals. These include those using radiotracers, such as thin layer activation (TLA). To verify the reliability of TLA with respect to conventional techniques in the evaluation of atmospheric corrosion, galvanised steel was exposed to a mild marine environment. The amount of zinc in the corrosion products, released through artificial leaching, at different time intervals was evaluated by TLA and atomic absorption spectroscopy (AAS). A good correlation between the results was found indicating the feasibility of TLA for these release studies

  6. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  7. Evaluation of Encapsulated Inhibitor for Autonomous Corrosion Protection

    Science.gov (United States)

    Johnsey, M. N.; Li, W.; Buhrow, J. W.; Calle, L. M.; Pearman, B. P.; Zhang, X.

    2015-01-01

    This work concerns the development of smart coating technologies based on microencapsulation for the autonomous control of corrosion. Microencapsulation allows the incorporation of corrosion inhibitors into coating which provides protection through corrosion-controlled release of these inhibitors.One critical aspect of a corrosion protective smart coating is the selection of corrosion inhibitor for encapsulation and comparison of the inhibitor function before and after encapsulation. For this purpose, a systematic approach is being used to evaluate free and encapsulated corrosion inhibitors by salt immersion. Visual, optical microscope, and Scanning Electron Microscope (with low-angle backscatter electron detector) are used to evaluate these inhibitors. It has been found that the combination of different characterization tools provide an effective method for evaluation of early stage localized corrosion and the effectiveness of corrosion inhibitors.

  8. 牺牲阳极保护对Q235B钢在模拟海洋潮差区间腐蚀行为的影响%THE EFFECT OF SACRIFICIAL ANODE ON CORROSION PROTECTION OF Q235B STEEL IN SIMULATED TIDAL ZONE

    Institute of Scientific and Technical Information of China (English)

    穆鑫; 魏洁; 董俊华; 柯伟

    2014-01-01

    The environment of the tidal zone is very complex.The interactions of dry-wet alternation and sea erosion lead to serious corrosion of steel structures,which makes it difficult to adopt protective methods.Therefore,it is of great significance to study the corrosion and protection methods of steel in tidal zone.At present,the widely used protection method in tidal zone is coating which is effective in short term.However,it is easy to cause blister failure during the long-term service process,and it will increase the maintenance cost.Sacrificing anode protection is the most common method used in the seawater environment due to its advantages such as low cost,simple operation,no external current,no interference with adjacent metal facilities,good current dispersion ability,easy management and maintenance and high efficiency,etc..However,in the tidal zone,sacrificial anode protective is effective only when the protected metal is in seawater immersion state.After the tide receded,the protected metal exposes in air.At this time,the current loop is destroyed,and the sacrificial anode protection effect is weakened.Therefore,it is commonly known that the sacrificial anode protection method can not protect the whole tidal zone against corrosion.At present,the corrosion process and mechanism of steel structures under sacrificial anode protection in the tidal zone are not clear.In order to study the corrosion mechanism of sacrificial anode protection,a corrosion experimental trough was designed to simulate the tidal zone and immersion zone.The electrode potential of Q235B mild steel under different protecting area of sacrificial anode in it was monitored in situ by the electrochemical workstation.The results show that under the sacrificial anode protection,the long scale specimen of Q235B steel is protected well,the corrosion degree in the tidal zone gradually reduces with the decrease of tide level,and the protected height increases with the increase of sacrificial anode area.Protective

  9. High temperature corrosion of low and high alloy steels under molten carbonate fuel cell conditions

    International Nuclear Information System (INIS)

    The corrosion behavior of eight low and high alloy steels was investigated under simulating the conditions at the cathode of a molten carbonate fuel cell at 650 C. Different Li-containing iron oxides (LiFeO2 and LiFe5O8) were formed in contact with the eutectic (Li, K)-carbonate melt depending on the Cr-content of the steel. These oxides show low solubility in the melt and protect the metallic material against further corrosive attack. Fast growing scales of Fe3O4 and LiFe5O8 were observed on the low alloy ferritic steel 10 CrMo 9 10. Higher alloy steels form LiFeO2 in contact with the melt and mixed Fe-Cr-spinels underneath. Steels with Cr-contents over 20 wt.% Cr form a mixed LiCr1-xFexO2 and LiCrO2 layer in contact with the metal. Marker experiments on the commercial steel 1.4404 (X2 CrNiMo 17 13 2) show that the outer LiFeO2 layer grows mainly by outward diffusion of iron ions (Fe3+), whereas the inner (Fe,Ni)Cr2O4 spinel layer grows inward. After 500 hours, LiFe5O8 was formed between the spinel and the LiFeO2 layer, but it had disappeared after several thousand hours of exposure as it was fully transformed to LiFeO2. Co-containing LiFeO2 was found after 500 hours on the high Co-containing steel 1.4971 (X12 CrCoNi 21 20), but is not stable after several thousand hours exposure. Co diffuses outward to form a protective LiCoO2 layer of a few microns in thickness. Protective Cr2O3 layers were not observed on steels with high Co-content (≥25 wt.% Cr) due to peroxide ions in the melt, which cause oxidation Cr2O3 and flux to chromate, which is highly soluble in the melt. Further quantitative investigations on total corrosion considering the chromate formation have shown that high alloy steels with high amounts of Cr form mainly K2CrO4. (orig.)

  10. High temperature corrosion of low and high alloy steels under molten carbonate fuel cell conditions

    Energy Technology Data Exchange (ETDEWEB)

    Biedenkopf, P.; Spiegel, M.; Grabke, H.J. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)

    1997-08-01

    The corrosion behavior of eight low and high alloy steels was investigated under simulating the conditions at the cathode of a molten carbonate fuel cell at 650 C. Different Li-containing iron oxides (LiFeO{sub 2} and LiFe{sub 5}O{sub 8}) were formed in contact with the eutectic (Li, K)-carbonate melt depending on the Cr-content of the steel. These oxides show low solubility in the melt and protect the metallic material against further corrosive attack. Fast growing scales of Fe{sub 3}O{sub 4} and LiFe{sub 5}O{sub 8} were observed on the low alloy ferritic steel 10 CrMo 9 10. Higher alloy steels form LiFeO{sub 2} in contact with the melt and mixed Fe-Cr-spinels underneath. Steels with Cr-contents over 20 wt.% Cr form a mixed LiCr{sub 1-x}Fe{sub x}O{sub 2} and LiCrO{sub 2} layer in contact with the metal. Marker experiments on the commercial steel 1.4404 (X2 CrNiMo 17 13 2) show that the outer LiFeO{sub 2} layer grows mainly by outward diffusion of iron ions (Fe{sup 3+}), whereas the inner (Fe,Ni)Cr{sub 2}O{sub 4} spinel layer grows inward. After 500 hours, LiFe{sub 5}O{sub 8} was formed between the spinel and the LiFeO{sub 2} layer, but it had disappeared after several thousand hours of exposure as it was fully transformed to LiFeO{sub 2}. Co-containing LiFeO{sub 2} was found after 500 hours on the high Co-containing steel 1.4971 (X12 CrCoNi 21 20), but is not stable after several thousand hours exposure. Co diffuses outward to form a protective LiCoO{sub 2} layer of a few microns in thickness. Protective Cr{sub 2}O{sub 3} layers were not observed on steels with high Co-content ({>=}25 wt.% Cr) due to peroxide ions in the melt, which cause oxidation Cr{sub 2}O{sub 3} and flux to chromate, which is highly soluble in the melt. Further quantitative investigations on total corrosion considering the chromate formation have shown that high alloy steels with high amounts of Cr form mainly K{sub 2}CrO{sub 4}. (orig.) 22 refs.

  11. Corrosion of carbon steel in sodium methanoate solutions

    International Nuclear Information System (INIS)

    The behaviour of steel electrodes in sodium methanoate solutions was studied by coupling electrochemical techniques (voltammetry, OCP vs. time) with in situ micro-Raman spectroscopy analyses of the corrosion products. The polarisation curves depended strongly on the methanoate concentration. For the smallest concentration (10-3 mol L-1), the current density increased regularly with the applied potential. So the behaviour of the electrode was typical of an active material. In contrast, for the largest concentration (10-1 mol L-1), the curves obtained were typical of a passive material. Methanoate ions favoured growth and stability of a passive oxide film more likely by adsorbing on its surface. The polarisation curve obtained for the intermediate concentration (10-2 mol L-1) was unusual and testified of an imperfect passivation of the steel surface. Finally, steel electrodes were left at the open circuit potential in the methanoate solutions. In any case, the passivity was rapidly lost and a general corrosion of the surface took place. In situ Raman spectroscopy analyses at the early stage of the corrosion process demonstrated that the first product to form was a green rust, GR(HCOO-). It was oxidised later into γ-FeOOH (lepidocrocite) by dissolved O2. The process is then typical of what is usually observed in neutral or alkaline media, whatever the anions present and responsible of the GR formation. A new and detailed characterisation of GR(HCOO-) by X-ray diffraction was performed and a crystal structure is proposed.

  12. Accelerated Test Method for Corrosion Protective Coatings Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Calle, Luz

    2015-01-01

    This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as accurately and reliably as current long-term atmospheric exposure tests. This new accelerated test method will shorten the time needed to evaluate the corrosion protection performance of coatings for NASA's critical ground support structures. Lifetime prediction for spaceport structure coatings has a 5-year qualification cycle using atmospheric exposure. Current accelerated corrosion tests often provide false positives and negatives for coating performance, do not correlate to atmospheric corrosion exposure results, and do not correlate with atmospheric exposure timescales for lifetime prediction.

  13. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    Science.gov (United States)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  14. Microstructure, corrosion and tribological and antibacterial properties of Ti-Cu coated stainless steel.

    Science.gov (United States)

    Jin, Xiaomin; Gao, Lizhen; Liu, Erqiang; Yu, Feifei; Shu, Xuefeng; Wang, Hefeng

    2015-10-01

    A Ti-Cu coated layer on 316L stainless steel (SS) was obtained by using the Closed Field Unbalanced Magnetron Sputtering (CFUBMS) system to improve antibacterial activity, corrosion and tribological properties. The microstructure and phase constituents of Ti-Cu coated layer were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectrometry (GDOES). The corrosion and tribological properties of a stainless steel substrate, SS316L, when coated with Ti-Cu were investigated in a simulated body fluid (SBF) environment. The viability of bacteria attached to the antibacterial surface was tested using the spread plate method. The results indicate that the Ti-Cu coated SS316L could achieve a higher corrosion polarization resistance and a more stable corrosion potential in an SBF environment than the uncoated SS316L substrate. The desirable corrosion protection performance of Ti-Cu may be attributable to the formation of a Ti-O passive layer on the coating surface, protecting the coating from further corrosion. The Ti-Cu coated SS316L also exhibited excellent wear resistance and chemical stability during the sliding tests against Si3N4 balls in SBF environment. Moreover, the Ti-Cu coatings exhibited excellent antibacterial abilities, where an effective reduction of 99.9% of Escherichia coli (E.coli) within 12h was achieved by contact with the modified surface, which was attributed to the release of copper ions when the Ti-Cu coatings are in contact with bacterial solution. PMID:26093948

  15. Microstructure, corrosion and tribological and antibacterial properties of Ti-Cu coated stainless steel.

    Science.gov (United States)

    Jin, Xiaomin; Gao, Lizhen; Liu, Erqiang; Yu, Feifei; Shu, Xuefeng; Wang, Hefeng

    2015-10-01

    A Ti-Cu coated layer on 316L stainless steel (SS) was obtained by using the Closed Field Unbalanced Magnetron Sputtering (CFUBMS) system to improve antibacterial activity, corrosion and tribological properties. The microstructure and phase constituents of Ti-Cu coated layer were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectrometry (GDOES). The corrosion and tribological properties of a stainless steel substrate, SS316L, when coated with Ti-Cu were investigated in a simulated body fluid (SBF) environment. The viability of bacteria attached to the antibacterial surface was tested using the spread plate method. The results indicate that the Ti-Cu coated SS316L could achieve a higher corrosion polarization resistance and a more stable corrosion potential in an SBF environment than the uncoated SS316L substrate. The desirable corrosion protection performance of Ti-Cu may be attributable to the formation of a Ti-O passive layer on the coating surface, protecting the coating from further corrosion. The Ti-Cu coated SS316L also exhibited excellent wear resistance and chemical stability during the sliding tests against Si3N4 balls in SBF environment. Moreover, the Ti-Cu coatings exhibited excellent antibacterial abilities, where an effective reduction of 99.9% of Escherichia coli (E.coli) within 12h was achieved by contact with the modified surface, which was attributed to the release of copper ions when the Ti-Cu coatings are in contact with bacterial solution.

  16. Hydrazino-methoxy-1,3,5-triazine Derivatives’ Excellent Corrosion Organic Inhibitors of Steel in Acidic Chloride Solution

    Directory of Open Access Journals (Sweden)

    Ayman El-Faham

    2016-06-01

    Full Text Available The corrosion inhibition performance of 2-hydrazino-4,6-dimethoxy-1,3,5-tirazine (DMeHT, 2,4-dihydrazino-6-methoxy-1,3,5-triaizine (DHMeT, and 2,4,6-tridydrazino-1,3,5-triaizne (TH3 on steel corrosion in acidic media was examined using electrochemical techniques. The results showed 2,4-Ddihydrazino-6-methoxy-1,3,5-triaizine (DHMeT gave the best corrosion protection performance among the other hydrazino derivatives even at a low concentration of 25 ppm (95%. The number of hydrazino groups play an important role in the corrosion inhibition, where the two hydrazine groups increased the electrostatic interactions between the protonated tested compounds, the negatively charged steel surface resulted from the adsorption of the chloride anions, and the presence of the methoxy group made the compound more reliable for formation of film protection on the surface of steel through the lone pair of oxygen atoms. Electrochemical Impedance Spectroscopy (EIS measurements suggested that the corrosion process of steel in presence of the hydrazino-s-triazine derivatives (TH3, DMeHT and DHMeT were being controlled by the charge transfer reaction. Polarization curves indicated that the examined TH3, DMeHT and DHMeT behaved as mixed type inhibitors.

  17. Hydrazino-methoxy-1,3,5-triazine Derivatives' Excellent Corrosion Organic Inhibitors of Steel in Acidic Chloride Solution.

    Science.gov (United States)

    El-Faham, Ayman; Osman, Sameh M; Al-Lohedan, Hamad A; El-Mahdy, Gamal A

    2016-06-01

    The corrosion inhibition performance of 2-hydrazino-4,6-dimethoxy-1,3,5-tirazine (DMeHT), 2,4-dihydrazino-6-methoxy-1,3,5-triaizine (DHMeT), and 2,4,6-tridydrazino-1,3,5-triaizne (TH₃) on steel corrosion in acidic media was examined using electrochemical techniques. The results showed 2,4-Ddihydrazino-6-methoxy-1,3,5-triaizine (DHMeT) gave the best corrosion protection performance among the other hydrazino derivatives even at a low concentration of 25 ppm (95%). The number of hydrazino groups play an important role in the corrosion inhibition, where the two hydrazine groups increased the electrostatic interactions between the protonated tested compounds, the negatively charged steel surface resulted from the adsorption of the chloride anions, and the presence of the methoxy group made the compound more reliable for formation of film protection on the surface of steel through the lone pair of oxygen atoms. Electrochemical Impedance Spectroscopy (EIS) measurements suggested that the corrosion process of steel in presence of the hydrazino-s-triazine derivatives (TH₃, DMeHT and DHMeT) were being controlled by the charge transfer reaction. Polarization curves indicated that the examined TH₃, DMeHT and DHMeT behaved as mixed type inhibitors.

  18. Hydrazino-methoxy-1,3,5-triazine Derivatives' Excellent Corrosion Organic Inhibitors of Steel in Acidic Chloride Solution.

    Science.gov (United States)

    El-Faham, Ayman; Osman, Sameh M; Al-Lohedan, Hamad A; El-Mahdy, Gamal A

    2016-01-01

    The corrosion inhibition performance of 2-hydrazino-4,6-dimethoxy-1,3,5-tirazine (DMeHT), 2,4-dihydrazino-6-methoxy-1,3,5-triaizine (DHMeT), and 2,4,6-tridydrazino-1,3,5-triaizne (TH₃) on steel corrosion in acidic media was examined using electrochemical techniques. The results showed 2,4-Ddihydrazino-6-methoxy-1,3,5-triaizine (DHMeT) gave the best corrosion protection performance among the other hydrazino derivatives even at a low concentration of 25 ppm (95%). The number of hydrazino groups play an important role in the corrosion inhibition, where the two hydrazine groups increased the electrostatic interactions between the protonated tested compounds, the negatively charged steel surface resulted from the adsorption of the chloride anions, and the presence of the methoxy group made the compound more reliable for formation of film protection on the surface of steel through the lone pair of oxygen atoms. Electrochemical Impedance Spectroscopy (EIS) measurements suggested that the corrosion process of steel in presence of the hydrazino-s-triazine derivatives (TH₃, DMeHT and DHMeT) were being controlled by the charge transfer reaction. Polarization curves indicated that the examined TH₃, DMeHT and DHMeT behaved as mixed type inhibitors. PMID:27258241

  19. Investigation of Stainless Steel Corrosion in Ultrahigh-Purity Water and Steam Systems by Surface Analytical Techniques

    Science.gov (United States)

    Dong, Xia; Iacocca, Ronald G.; Bustard, Bethany L.; Kemp, Craig A. J.

    2010-02-01

    Stainless steel pipes with different degrees of rouging and a Teflon®-coated rupture disc with severe corrosion were thoroughly investigated by combining multiple surface analytical techniques. The surface roughness and iron oxide layer thickness increase with increasing rouge severity, and the chromium oxide layer coexists with the iron oxide layer in samples with various degrees of rouging. Unlike the rouging observed for stainless steel pipes, the fast degradation of the rupture disc was caused by a crevice corrosion environment created by perforations in the protective Teflon coating. This failure analysis clearly shows the highly corrosive nature of ultrapure water used in the manufacture of pharmaceutical products, and demonstrates some of the unexpected corrosion mechanisms that can be encountered in these environments.

  20. Influence of hydrogen on corrosion and stress induced cracking of stainless steel

    OpenAIRE

    Kivisäkk, Ulf

    2010-01-01

    Hydrogen is the smallest element in the periodical table. It has been shown in several studies that hydrogen has a large influence on the corrosion and cracking behaviour of stainless steels. Hydrogen is involved in several of the most common cathode reactions during corrosion and can also cause embrittlement in many stainless steels. Some aspects of the effect of hydrogen on corrosion and hydrogen-induced stress cracking, HISC, of stainless steels were studied in this work. These aspects rel...

  1. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  2. Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

    Science.gov (United States)

    Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

  3. A Study of Electrochemical Protection of Carbon Steels in Sulfuric Acid Solutions - Electrochemical Protection Diagrams of Metals (1) -

    International Nuclear Information System (INIS)

    Electrochemical protection of carbon steels was studied in sulfuric acid solutions. The main results obtained are as follows: 1) Electrochemical protection diagrams of carbon steels in sulfuric acid solutions can be drawn with the data from Jeon's determination method of the optimum cathodic protection potential, the Tafel extrapolation and the characteristics of anodic polarization curves, and the diagram also represent various practical protection data. 2) Corrosion rates of carbon steels in the more concentration than 45% solutions are very low because they are on sulfaction or passivation in the solution, but the rates in the less concentration than the solutions are very high since they are on activation. 3) SS 41 steel is suitable in the more concentration than 45% solutions but SM 50 steel is relatively good in the less concentration than the solutions from the economical view

  4. Steel Microstructure Effect on Mechanical Properties and Corrosion Behavior of High Strength Low Carbon Steel

    Science.gov (United States)

    Barraza-Fierro, Jesus Israel; Campillo-Illanes, Bernardo; Li, Ximing; Castaneda, Homero

    2014-08-01

    Different thermomechanical treatments were applied to a high strength low carbon steel with a novel chemical composition. As a result, three different microstructures were produced with dissimilar mechanical and corrosion properties. Subsequently, a tempering heat treatment was applied to redistribute the phases in the steel. Microstructure A with 56 pct martensite and 32 pct bainite presented high strength but medium ductility; microstructure C with 95 pct ferrite and 3 pct martensite/austenite resulted in low strength and high ductility, and finally microstructure B with 98 pct bainite and 2 pct martensite/austenite resulted in high strength and ductility. Alternatively the corrosion behavior obtained by polarization curves was characterized in 0.1 M H2SO4, 3 M H2SO4, 3.5 wt pct NaCl, and NS4 solutions resulting in similar magnitudes, while the corrosion behavior acquired by electrochemical impedance spectroscopy had slightly differences in 3 M H2SO4.

  5. Corrosion of nickel alloys and stainless steels in polluted or confined PWR environments

    International Nuclear Information System (INIS)

    This document addresses the issue of corrosion of materials used in PWR nuclear reactors, notably in steam generators which have been particularly affected by this kind of degradation due to a progressive accumulation of impurities. The authors first present the different materials used in secondary circuit and in auxiliary circuits of PWRs: carbon steels and low alloyed steels, nickel alloys, stainless steels, and other materials. They discuss the degradation of steam generator tubes by corrosion: corrosion environments, types of corrosion (wastage, pitting, intergranular stress corrosion cracking), and influence of the environment and of the microstructure. They also propose a brief overview of modelling efforts in the case of the 600 alloy, and indicates measures to mitigate the tube degradation by corrosion (water treatment, better design of steam generators and secondary circuit, improvement of corrosion resistance). The next part addresses the degradation by stress corrosion cracking of stainless steels in polluted environments in PWRs reactors: return on experience, stress corrosion cracking in media contaminated by impurities (intergranular corrosion of sensitized or work hardened steels, transgranular corrosion by chloride ions, corrosion by diluted sulphate + chloride, corrosion in concentrated boric acid solutions)

  6. Corrosion Behavior of Austenitic and Duplex Stainless Steels in Lithium Bromide

    Directory of Open Access Journals (Sweden)

    Ayo Samuel AFOLABI

    2009-07-01

    Full Text Available The corrosion behavior of austenitic and duplex stainless steels in various concentrations of lithium, bromide solution was investigated by using the conventional weight loss measurement method. The results obtained show that corrosion of these steels occurred due to the aggressive bromide ion in the medium. Duplex stainless steel shows a greater resistance to corrosion than austenitic stainless steel in the medium. This was attributed to equal volume proportion of ferrite and austenite in the structure of duplex stainless steel coupled with higher content of chromium in its composition. Both steels produced electrochemical noise at increased concentrations of lithium bromide due to continuous film breakdown and repair caused by reduction in medium concentration by the alkaline corrosion product while surface passivity observed in duplex stainless steel is attributed to film stability on this steel.

  7. Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yang Cao; Zu-rui Zhang

    2009-01-01

    18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical duc-tile-brittle transition behavior and excellent pitting corrosion resistance properties.

  8. Evaluation of Corrosion Resistance on Al-Cr Coated Stainless Steel Separator for MCFC at Anode Side

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, J.S.; Bae, I.S.; Park, H.H. [Korea Research Institute of Rare Materials, Sunchon (Korea); Lee, M.H. [Kwangyang College, Kwangyang (Korea); Yoon, D.J. [Hanlyo University, Kwangyang (Korea); Kim, B.I. [Sunchon National University, Sunchon (Korea)

    2003-02-01

    In order to evaluate the corrosion resistance at the anode side separator for molten carbonate fuel cell, STS316 and SACC-STS316 (chromium and aluminum were simultaneously deposited by diffusion into STS316 austenitic stainless steel substrate by pack-cementation process) were applied as the separator material. In case of STS316, corrosion proceeded via three steps ; a formation step of corrosion product until stable corrosion product, a protection step against corrosion until breakaway occurs, a advance step of corrosion after breakaway. Especially, STS316 would be impossible to use the separator without suitable surface modification because of rapid corrosion rate after formation of corrosion product, occurs the severe problem on stability of cell during long-time operation. Whereas, SACC-STS316 was showed more effective corrosion resistance than the present separator, STS316 due to the intermetallic compound layer such as NiAl, Ni3Al formed on the surface of STS316 specimen. And it is anticipated that, in order to use SACC-STS316 alternative separator at the anode side, coating process, which can lead to dense coating layer, has to be developed, and by suitable pre-treatment before using it, very effective corrosion resistance will be achieved. (author). 15 refs., 9 figs.

  9. Microbially influenced corrosion of 303 stainless steel by marine bacterium Vibrio natriegens: (II) Corrosion mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Ocean Materials and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Cheng Sha [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Tian Jintao; Liu Tao; Chang Xueting [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

    2009-04-30

    Electrochemical techniques (electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves) and surface analysis (scanning electron microscopy (SEM)) were carried out to determine the possible mechanism of the microbially influenced corrosion of 303 stainless steel (303 SS) by marine bacterium Vibrio natriegens (V. natriegens). In order to clarify the mechanism, 303 SS coupons were immersed in four different mediums. EIS results were interpreted with different equivalent circuits to model the physicoelectric characteristics of the electrode/biofilm/solution interface. The results showed that N{sub 2}-fixation actually promoted the corrosion of 303 SS; however, the influence of the produced NH{sub 3} was negligible. It can be speculated that the electron transfer and/or the nitrogenase catalyzing the process may influence the corrosion.

  10. Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

    2016-01-15

    The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

  11. Long-Term Anti-Corrosion Performance of a Conducting Polymer-Based Coating System for Steels

    Science.gov (United States)

    Pan, Tongyan; Yu, Qifeng

    2016-06-01

    The long-term durability of a two-layer coating system was evaluated by two accelerated corrosion tests, i.e., the ASTM B117 Salt spray test and the ASTM D5894 Cyclic salt fog/UV exposure test, and a series of surface analyses. The coating system was developed for protecting structural steels from corrosion, including a functional primer made of intrinsically conducting polymer (ICP) and a protective topcoat. The standard pull-off test per ASTM D4541 was employed for characterizing the adhesion of the coating systems to substrate, aided by visual examination of the surface deterioration of the samples. The ICP-based systems demonstrated superior long-term anti-corrosion capacity when a polyurethane topcoat is used. The ICP-based primer made of a waterborne epoxy gave poorer anti-corrosion performance than the ICP-based primer made of regular non-waterborne epoxy, which can be attributed to the lower adhesion the waterborne epoxy demonstrated to the substrate surface. The zinc-rich control systems showed good anti-corrosion durability; however, they may produce excessive oxidative products of zinc to cause coating delamination. Based on the test results, the two-layer coating system consisting of an ICP-based primer and a polyurethane topcoat outperforms the conventional zinc-rich coating systems for corrosion protection of steels.

  12. Stress corrosion cracking of austenitic stainless steel core internal welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  13. Microbially influenced corrosion of stainless steel by manganese oxidizing microorganisms

    Energy Technology Data Exchange (ETDEWEB)

    Linhardt, P. [Technische Universitaet Wien, Technische Versuchs- und Forschungsanstalt (TVFA), Karlsplatz 13, 1040 Wien (Austria)

    2004-03-01

    Based on the corrosion behaviour of stainless steels in fresh water and on the electrochemical properties of higher manganese oxides, the mechanism ''Microbially influenced corrosion by manganese oxidizing microorganisms'' (MIC by MOMOs) is presented as the consequence of biomineralized manganese oxides in contact with the metal. Localized corrosion may develop at elevated but normally undercritical chloride concentration in the water. The mechanism was found useful in the analysis of certain cases of unexpected failure of stainless steel in fresh water. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Ausgehend vom Korrosionsverhalten nichtrostender Staehle in Suesswasser und den elektrochemischen Eigenschaften hoeherer Manganoxide wird der Mechanismus ''Mikrobiell beeinflusste Korrosion durch manganoxidierende Mikroorganismen'' als die Folge des Kontaktes von biomineralisiertem Braunstein mit dem metallischen Werkstoff beschrieben. Unter diesen Bedingungen kann Lokalkorrosion bei Chloridkonzentrationen im Wasser entstehen, die normalerweise als unkritisch angesehen werden. Der Mechanismus hat sich bei der Schadensanalyse bestimmter, unerwarteter Korrosionsfaelle bewaehrt. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  14. Investigation of the corrosion fatigue behaviour of turbineblade steels in the region of initial steam condensation

    International Nuclear Information System (INIS)

    The fact that a large proportion of the total number of turbine failures is due to blade damage, particularly in the region of initial steam condensation, led to comprehensive investigations of the behaviour of 12/13% chromium steels. 17% Cr-4% Ni steel, duplex stainless steels and titanium alloys with regard to pitting corrosion and corrosion fatigue. The corrosion fatigue strength of these materials after a specific number of cycles in media representative of operating conditions is dependent principially on whether or not pitting corrosion and/or hydrogen-induced crack propagation along cleavage planes occur during dynamic loading in the relevant environment. With optimisation of heat treatment, duplex stainless steels free from copper, 17% Cr-4% Ni steel and the titanium alloy, TiAl6V4 offer better corrosion fatigue behaviour than the 12/13% chromium steels, performance improving in the order as listed. (orig.)

  15. Mechanism of pitting corrosion prevention by nitrite in carbon steel exposed to dilute salt solutions. 1998 annual progress report

    International Nuclear Information System (INIS)

    'The overall goal of this project is to develop a fundamental understanding of the role of nitrite in preventing the breakdown of protective oxide(s) on carbon steel and the onset of pitting. Pitting corrosion of carbon steel exposed to dilute alkaline salt solutions can be induced by nitrate, sulfate, and chloride ions and is prevented by sufficient concentration of nitrite. A significant example of this material/electrolyte system is the storage and processing of DOE''s high-level radioactive liquid waste in carbon steel tanks. Added nitrite in the waste has a considerable downstream impact on the immobilization of the waste in a stable glass form. Waste tank integrity and glass production efficiency may benefit from the fundamental understanding of nitrite''s role in preventing pitting. This report summarizes progress after approximately six months of effort in this three-year EMSP project. Initial experimental and theoretical work has focused on the electrochemical behavior of carbon steel in simplified non-radioactive solutions that simulate complex dilute radioactive waste solutions. These solutions contain corrosion-inducing species such as nitrate and chloride and the corrosion-inhibiting nitrite at moderately alkaline pHs. The electrochemical behavior of interest here is that of the open-circuit potential of the steel specimen at equilibrium in the experimental electrolyte and the measures of the steel''s passivity and passivity breakdown.'

  16. Coating Prospects in Corrosion Prevention of Aluminized Steel and Its Coupling with Magnesium

    Science.gov (United States)

    Sun, Fuyan

    In this study, a plasma electrolytic oxidation (PEO) process was used to form oxide coating on aluminized steel, heated aluminized steel and magnesium. A potentiodynamic polarization corrosion test was employed to investigate the general corrosion properties. Galvanic corrosion of steel samples and magnesium samples was studied by zero resistance ammeter (ZRA) tests and boiling tests. Scanning electron microscopy (SEM) and EDS were used to investigate the coating microstructure and the coating/substrate interface. In general, the PEO coatings on all three substrate can help prevent general corrosion. 6-min coated magnesium with unipolar current mode performs best in most galvanic couplings for preventing both general corrosion and galvanic corrosion. Factors which could influence galvanic corrosion behaviors of tested samples were discussed based on area ratios of anode/cathode and cell potential driving force during the ZRA corrosion tests and boiling tests.

  17. Influence of chromium on the initial corrosion behavior of low alloy steels in the CO2-O2-H2S-SO2 wet-dry corrosion environment of cargo oil tankers

    Institute of Scientific and Technical Information of China (English)

    Qing-he Zhao; Wei Liu; Jie Zhao; Dong Zhang; Peng-cheng Liu; Min-xu Lu

    2015-01-01

    The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2wet–dry corrosion envi-ronment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance (Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.

  18. Inhibition of mild steel corrosion using Jatropha Curcas leaf extract

    Directory of Open Access Journals (Sweden)

    OLORUNFEMI MICHAEL AJAYI

    2014-05-01

    Full Text Available Jatropha Curcas leaf was investigated as a green inhibitor on the degradation of mild steel in 4 M HCl and 4 M H2SO4 aqueous solutions using gasometric technique. Mild steel coupons of dimension 2 × 1.5 cm were immersed in test solutions of uninhibited acid and also those with extract concentrations of 4 ml, 6 ml, 8 ml and 10 ml at 30 oC, for up to 30 minutes. The results showed that as the concentration of the extract increases, there was reduction in the corrosion rate. As the extract concentration increased from 4 ml to 10 ml at 30 minutes exposure, the volume of hydrogen gas evolved decreased from 19.1 cm3 to 11.2 cm3 in H2SO4 medium, while it reduced to 5 cm3 from 9 cm3 in HCl medium. Also, the metal surface-phytoconstituent interaction mechanism showed that 6 minutes is the best exposure time for the adsorption of the extract in both acidic media. The Jatropha Curcas leaf extract was adsorbed on the mild steel surface to inhibit corrosion, while the experimental data obtained at 30 minutes exposure in both acidic media were well fitted with the Langmuir adsorption isotherm. Hence, Jatropha Curcas leaf extract is a good and safe inhibitor in both acidic solutions.

  19. Hydrogen-related stress corrosion cracking in line pipe steel

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo

    1997-01-01

    A correlation between hydrogen concentration (C0) and the critical stress intensity factor for propagation of hydrogen-related cracks has been established by fracture mechanical testing of CT-specimens for the heat affected zone of an X-70 pipeline steel. This has been compared with field...... measurements of the hydrogen uptake by cathodically protected steel exposed in heavy clay and peat type soils....

  20. Structure and mechanical properties of the three-layer material based on a vanadium alloy and corrosion-resistant steel

    Science.gov (United States)

    Nikulin, S. A.; Rozhnov, A. B.; Nechaikina, T. A.; Rogachev, S. O.; Zavodchikov, S. Yu.; Khatkevich, V. M.

    2014-10-01

    The quality of three-layer pipes has been studied; they are manufactured by hot pressing of a three-layer assembly of tubular billets followed by forging and cold rolling. The operating core is made from a V-4Ti-4Cr alloy. The protective claddings are made from corrosion-resistant steels of two grades, 08Kh17T and 20Kh13. The results of investigation into the structure and microhardness of the junction zone of steel and the vanadium alloy, which includes a contact zone and a transition diffusion layer, are reported. The 08Kh17T steel is shown to be a preferred cladding material.

  1. Prediction of External Corrosion for Steel Cylinders--2007 Report

    Energy Technology Data Exchange (ETDEWEB)

    Schmoyer, Richard L [ORNL

    2008-01-01

    Depleted uranium hexafluoride (DUF{sub 6}) is stored in over 62,000 containment cylinders at the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and at the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. Over 4,800 of the cylinders at Portsmouth were recently moved there from the East Tennessee Technology Park (ETTP) in Oak Ridge, Tennessee. The cylinders range in age up to 56 years and come in various models, but most are 48-inch diameter 'thin-wall'(312.5 mil) and 'thick-wall' (625 mil) cylinders and 30-inch diameter '30A' (including '30B') cylinders with 1/2-inch (500 mil) walls. Most of the cylinders are carbon steel, and they are subject to corrosion. The United States Department of Energy (DOE) manages the cylinders to maintain them and the DUF{sub 6} they contain. Cylinder management requirements are specified in the System Requirements Document (LMES 1997a), and the activities to fulfill them are specified in the System Engineering Management Plan (LMES 1997b). This report documents activities that address DUF{sub 6} cylinder management requirements involving measuring and forecasting cylinder wall thicknesses. As part of these activities, ultrasonic thickness (UT) measurements are made on samples of cylinders. For each sampled cylinder, multiple measurements are made in an attempt to find, approximately, the minimum wall thickness. Some cylinders have a skirt, which is an extension of the cylinder wall to protect the head (end) and valve. The head/skirt interface crevice is thought to be particularly vulnerable to corrosion, and for some skirted cylinders, in addition to the main body UT measurements, a separate suite of measurements is also made at the head/skirt interface. The main-body and head/skirt minimum thickness data are used to fit models relating minimum thickness to cylinder age, nominal thicknesses, and cylinder functional groups defined in terms of plant site, storage yard

  2. Steel Corrosion Inhibition by Acid Garlic Essential Oil as a Green Corrosion Inhibitor a nd Sorption Behavior

    OpenAIRE

    Afia, L.; Benali, O.; Salghi, R.; Ebenso, Eno E.; Jodeh, S.; Zougagh, M.; Hammouti, B.

    2014-01-01

    The aim of this work was to investigate the inhibition effect of acid garlic essential oil (GO oil) as an inhibitor on the corrosion of carbon steel in a 1M HCl solution at different temperatures by weight loss,electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. The GO oil acts as an effective corrosion inhibitor for carbon steel in a hydrochloric acid medium. The inhibition process is attributed to the formatio...

  3. Corrosion and Corrosion Inhibition of High Strength Low Alloy Steel in 2.0 M Sulfuric Acid Solutions by 3-Amino-1,2,3-triazole as a Corrosion Inhibitor

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2014-01-01

    Full Text Available The corrosion and corrosion inhibition of high strength low alloy (HSLA steel after 10 min and 60 min immersion in 2.0 M H2SO4 solution by 3-amino-1,2,4-triazole (ATA were reported. Several electrochemical techniques along with scanning electron microscopy (SEM and energy dispersive X-ray (EDS were employed. Electrochemical impedance spectroscopy indicated that the increase of immersion time from 10 min to 60 min significantly decreased both the solution and polarization resistance for the steel in the sulfuric acid solution. The increase of immersion time increased the anodic, cathodic, and corrosion currents, while it decreased the polarization resistance as indicated by the potentiodynamic polarization measurements. The addition of 1.0 mM ATA remarkably decreased the corrosion of the steel and this effect was found to increase with increasing its concentration to 5.0 mM. SEM and EDS investigations confirmed that the inhibition of the HSLA steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the ATA molecules onto the steel protecting its surface from being dissolved easily.

  4. Corrosion of carbon steel in sodium methanoate solutions

    Energy Technology Data Exchange (ETDEWEB)

    Barchiche, C.; Sabot, R.; Jeannin, M. [Laboratoire d' etude des materiaux en milieux agressifs (LEMMA), EA 3167, Univ. La Rochelle, Bat. Marie Curie, Avenue Michel Crepeau, F-17042 La Rochelle cedex 01 (France); Refait, Ph., E-mail: prefait@univ-lr.f [Laboratoire d' etude des materiaux en milieux agressifs (LEMMA), EA 3167, Univ. La Rochelle, Bat. Marie Curie, Avenue Michel Crepeau, F-17042 La Rochelle cedex 01 (France)

    2010-02-15

    The behaviour of steel electrodes in sodium methanoate solutions was studied by coupling electrochemical techniques (voltammetry, OCP vs. time) with in situ micro-Raman spectroscopy analyses of the corrosion products. The polarisation curves depended strongly on the methanoate concentration. For the smallest concentration (10{sup -3} mol L{sup -1}), the current density increased regularly with the applied potential. So the behaviour of the electrode was typical of an active material. In contrast, for the largest concentration (10{sup -1} mol L{sup -1}), the curves obtained were typical of a passive material. Methanoate ions favoured growth and stability of a passive oxide film more likely by adsorbing on its surface. The polarisation curve obtained for the intermediate concentration (10{sup -2} mol L{sup -1}) was unusual and testified of an imperfect passivation of the steel surface. Finally, steel electrodes were left at the open circuit potential in the methanoate solutions. In any case, the passivity was rapidly lost and a general corrosion of the surface took place. In situ Raman spectroscopy analyses at the early stage of the corrosion process demonstrated that the first product to form was a green rust, GR(HCOO{sup -}). It was oxidised later into gamma-FeOOH (lepidocrocite) by dissolved O{sub 2}. The process is then typical of what is usually observed in neutral or alkaline media, whatever the anions present and responsible of the GR formation. A new and detailed characterisation of GR(HCOO{sup -}) by X-ray diffraction was performed and a crystal structure is proposed.

  5. Development of regional corrosion maps for galvanized steel by linking the RADM engineering model with an atmospheric corrosion model

    Science.gov (United States)

    Spence, John W.; McHenry, John N.

    Annual corrosion rates for galvanized steel standard panels were estimated for eastern North America and part of southern Canada using the Regional Acid Deposition Model Engineering Model Model (ACM). The galvanized steel ACM examines the contributions of wet and dry deposition, including anthropogenic and naturally occurring atmospheric species to galvanized steel structure corrosion. The results show agreement between model-predicted and field-measured annual corrosion rates of galvanized steel panel except for an exposure site located in up-state New York. Further comparison of corrosion rates showed some spatial disagreement of the relative contributions to the individual corrosion processes, particularly for the New York site. In addition, RADM EM MM-4 was used to predict the change in ambient sulfur (S) concentrations and hydrogen ion deposition from a hypothetical uniform 50°, reduction in S emissions. Using the ACM, the effects of the emission reduction on the annually estimated corrosion rates were modeled. The results show a beneficial reduction in regional corrosion rates estimated annually. However, due to nonlinearities associated with wet and dry deposition, the corrosion rates decline in a less than 1:1 proportion to the emissions reduction.

  6. Characterization of corrosion scale formed on stainless steel delivery pipe for reclaimed water treatment.

    Science.gov (United States)

    Cui, Yong; Liu, Shuming; Smith, Kate; Yu, Kanghua; Hu, Hongying; Jiang, Wei; Li, Yuhong

    2016-01-01

    To reveal corrosion behavior of stainless steel delivery pipe used in reclaimed water treatment, this research focused on the morphological, mineralogical and chemical characteristics of stainless steel corrosion scale and corroded passive film. Corrosion scale and coupon samples were taken from a type 304 pipe delivering reclaimed water to a clear well in service for more than 12 years. Stainless steel corrosion scales and four representative pipe coupons were investigated using mineralogy and material science research methods. The results showed corrosion scale was predominantly composed of goethite, lepidocrocite, hematite, magnetite, ferrous oxide, siderite, chrome green and chromite, the same as that of corroded pipe coupons. Hence, corrosion scale can be identified as podiform chromite deposit. The loss of chromium in passive film is a critical phenomenon when stainless steel passive film is damaged by localized corrosion. This may provide key insights toward improving a better comprehension of the formation of stainless steel corrosion scale and the process of localized corrosion. The localized corrosion behavior of stainless steel is directly connected with reclaimed water quality parameters such as residual chlorine, DO, Cl(-) and SO4(2-). In particular, when a certain amount of residual chlorine in reclaimed water is present as an oxidant, ferric iron is the main chemical state of iron minerals.

  7. Corrosion of Steel in High-Strength Self-Compacting Concrete Exposed to Saline Environment

    Directory of Open Access Journals (Sweden)

    Hana A. Yousif

    2014-01-01

    Full Text Available A research work was carried out to investigate the effectiveness of high-strength self-compacting concrete (SF-R in controlling corrosion of embedded steel. Reinforced concrete cylinders and plain cubes were subjected to 5% NaCl solution. Slump flow, J-ring, V-funnel, compressive strength, electrical resistance, and electrochemical tests were conducted. Corrosion resisting characteristics of steel were examined by monitoring corrosion potential, polarization resistance, corrosion currents, and Tafel plots. The relationship between corrosion current density and corrosion potential was established. Results were compared with characteristics of a grade 40 MPa reference concrete (R and grade 70 MPa conventional self-compacting concrete (SP. Results indicated that at 270 days of exposure, the corrosion currents for steel in SF-R were 63- and 16-fold lower compared to those of steel in R and SP concretes, respectively. This concrete showed a considerable increase in electrical resistance and compressive strength of 96 MPa at 28 days of exposure. Relying on corrosion risk classification based on corrosion current densities and corrosion potentials, the steel in SF-R concrete is definitely in the passive condition. The splendid durability performance of steel in SF-R concrete linked to adorable self-compacting features could furnish numerous opportunities for future structural applications in severe environmental conditions.

  8. Graphene grown on stainless steel as a high-performance and ecofriendly anti-corrosion coating for polymer electrolyte membrane fuel cell bipolar plates

    Science.gov (United States)

    Pu, Nen-Wen; Shi, Gia-Nan; Liu, Yih-Ming; Sun, Xueliang; Chang, Jeng-Kuei; Sun, Chia-Liang; Ger, Ming-Der; Chen, Chun-Yu; Wang, Po-Chiang; Peng, You-Yu; Wu, Chia-Hung; Lawes, Stephen

    2015-05-01

    In this study, the growth of graphene by chemical vapor deposition (CVD) on SUS304 stainless steel and on a catalyzing Ni/SUS304 double-layered structure was investigated. The results indicated that a thin and multilayered graphene film can be continuously grown across the metal grain boundaries of the Ni/SUS304 stainless steel and significantly enhance its corrosion resistance. A 3.5 wt% saline polarization test demonstrated that the corrosion currents in graphene-covered SUS304 were improved fivefold relative to the corrosion currents in non-graphene-covered SUS304. In addition to enhancing the corrosion resistance of stainless steel, a graphene coating also ameliorates another shortcoming of stainless steel in a corrosive environment: the formation of a passive oxidation layer on the stainless steel surface that decreases conductivity. After a corrosion test, the graphene-covered stainless steel continued to exhibit not only an excellent low interfacial contact resistance (ICR) of 36 mΩ cm2 but also outstanding drainage characteristics. The above results suggest that an extremely thin, lightweight protective coating of graphene on stainless steel can act as the next-generation bipolar plates of fuel cells.

  9. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  10. General and Localized Corrosion of Borated Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    T.E. Lister; Ronald E. Mizia; A.W. Erickson; T.L. Trowbridge; B. S. Matteson

    2008-03-01

    The Transportation, Aging and Disposal (TAD) canister-based system is being proposed to transport and store spent nuclear fuel at the Monitored Geologic Repository (MGR) located at Yucca Mountain, Nevada. The preliminary design of this system identifies borated stainless steel as the neutron absorber material that will be used to fabricate fuel basket inserts for nuclear criticality control. This paper discusses corrosion test results for verifying the performance of this material manufactured to the requirements of ASTM A887, Grade A, under the expected repository conditions.

  11. Stress corrosion cracking susceptibility of stainless and duplex steels

    Energy Technology Data Exchange (ETDEWEB)

    Costa, S.; Dias, C.; Pimenta, G. [Materials Laboratory, ISQ, Taguspark, Porto Salvo (Portugal); Costa, S.; Fonseca, I. [Centre for Molecular Sciences and Materials, FCUL, Lisboa (Portugal)

    2009-07-01

    Full text of publication follows: A comparative study of the influence of chloride concentration, temperature and metal crevice formation on SCC susceptibility of DIN 1.4404, 14410, 14410-CW, 1.4318 and 1.4462 steels has been performed. Single U-bend and double U-bend coupons were exposed to aqueous NaCl and MgCl{sub 2} solutions for 10 days, or until fracture, if sooner, at different temperatures. After exposure, samples were visually and dye penetrant inspected for crack or pitting determination. Results allowed producing corrosion maps accounting for the influence of [Cl{sup -}], T and crevice formation on the SCC susceptibility.

  12. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

    Directory of Open Access Journals (Sweden)

    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  13. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  14. Results of steel corrosion tests in flowing liquid Pb/Bi at 420-600 °C after 2000 h

    Science.gov (United States)

    Müller, G.; Heinzel, A.; Konys, J.; Schumacher, G.; Weisenburger, A.; Zimmermann, F.; Engelko, V.; Rusanov, A.; Markov, V.

    2002-02-01

    Corrosion tests were carried out on austenitic AISI 316L and 1.4970 steels and on MANET steel up to 2000 h of exposure to flowing (up to 2 m/s) Pb/Bi. The concentration of oxygen in the liquid alloy was controlled at 10 -6 wt%. Specimens consisted of tube and rod sections in original state and after alloying of Al into the surface. After 2000 h of exposure at 420 and 550 °C the specimen surfaces were covered with an intact oxide layer which provided a good protection against corrosion attack of the liquid Pb/Bi alloy. After the same time corrosion attack at 600 °C was severe at the original AISI 316L steel specimens. The alloyed specimens containing FeAl on the surface of the alloyed layer still maintained an intact oxide layer with good corrosion protection up to 600 °C.

  15. Effect of multilayer coatings on corrosion-fatigue strength of steel 20Ch13

    International Nuclear Information System (INIS)

    20Ch13 steel was investigated with multiplayer vacuum-plasma coating under cyclic loading and the simultaneous action of corrosive media. Our studies have revealed the particular nature of the destruction of the samples coated and uncoated, and led to the conclusion about the positive effect of coating on the increase in fatigue strength of steel in corrosive environments.

  16. Atmospheric Corrosion on Steel Studied by Conversion Electron Mössbauer Spectroscopy

    Science.gov (United States)

    Nakanishi, Akio; Kobayashi, Takayuki

    2004-12-01

    In order to investigate initial products on steel by atmospheric corrosion, conversion electron Mössbauer measurements were carried out at temperatures between 15 K and room temperature. From the results obtained at low temperatures, it was found that the corrosion products on steel consisted of ferrihydrite.

  17. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In t

  18. Effect of microstructure variation on the corrosion behavior of high-strength low-alloy steel in 3.5wt% NaCl solution

    Science.gov (United States)

    Guo, Yu-bing; Li, Chong; Liu, Yong-chang; Yu, Li-ming; Ma, Zong-qing; Liu, Chen-xi; Li, Hui-jun

    2015-06-01

    The effect of microstructure variation on the corrosion behavior of high-strength low-alloy (HSLA) steel was investigated. The protective property of the corrosion product layer was also explored. Experimental results reveal that the type of microstructure has significant effect on the corrosion resistance of HSLA steel. The measurement results of weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy indicate that the steel with acicular ferrite microstructure exhibits the lowest corrosion rate. Martensite exhibits a reduced corrosion resistance compared with polygonal ferrite. It is found that the surface of the acicular ferrite specimen uniformly covered by corrosion products is seemingly denser and more compact than those of the other two microstructures, and can provide some amount of protection to the steel; thus, the charge transfer resistance and modulus values of the acicular ferrite specimen are the largest. However, corrosion products on martensite and polygonal ferrite are generally loose, porous, and defective, and can provide minor protectiveness; thus, the charge transfer resistance values for polygonal ferrite and martensite are lower.

  19. Corrosion of AISI 304 stainless steel in polluted seawater

    International Nuclear Information System (INIS)

    The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author)

  20. Influence of the interface composition on the corrosion behavior of unbalanced magnetron grown niobium coatings on steel

    International Nuclear Information System (INIS)

    Niobium is well known as a chemically extremely stable material. However, the corrosion performance of 0.3 to 1.3 μm thick, unbalanced magnetron (UBM) grown niobium coatings on stainless steel substrates depends not only on the deposition parameters, but also significantly on the in vacuo etching pretreatment of the substrates prior to coating. Corrosion tests, transmission electron microscopy, and scanning transmission electron microscopy analyses have shown, that a dense fine grained, partially implanted, 5-10 nm thick niobium interface layer formed during the metal ion etching pretreatment is paramount to protect stainless steel substrates thoroughly against corrosion in chlorine containing aqueous electrolytes, whereas the pretreatment with Ar and Cr ions leads to comparably inferior corrosion results. Moreover the energy of the impinging Nb ions used during the etching process plays an important role. For 0.3 μm thick Nb coatings, maximum pitting potentials (+1000 mV) and minimum corrosion currents (-6 A cm-2) were found for bias voltages between -600 and -1000 V. In summary, the results suggest that the UBM deposited Nb coatings are not completely dense and that the major justification for niobium as corrosion barrier depends on the existence of the thin interface layer generated by high-energy ion bombardment during the etching step. The UBM deposited coating (US=75 V) acts therefore as itself a chemically stable mechanical spacer protecting the thin interface layer against mechanical damage

  1. Pulsed laser deposition of alumina coating for corrosion protection against liquid uranium

    International Nuclear Information System (INIS)

    Alumina coatings find wide applications as tribological coatings and as corrosion protective coatings for structural materials against chemical attack. We have investigated alumina coatings deposited on Stainless Steel (SS) substrates via pulsed laser deposition (PLD) technique. Characterization tests performed on these coatings including their compatibility with liquid uranium suggests alumina to be a potential candidate as a coating material for handling and containment of liquid uranium. We present here results of our detailed parametric study including dependence of average mass removal rate on laser fluence and ablation geometry and average deposition efficiency during PLD. These measurements provide vital inputs facilitating proper choice of process parameters for PLD runs. Deposited coatings have been characterized in terms of their microstructure, surface profile, adhesion to substrate, crystalline phase and corrosion resistance against liquid uranium. Our PLD based alumina coatings have shown a high degree of compaction and excellent corrosion resistance to molten uranium even upto a temperature of 1165 °C. - Highlights: • Alumina films deposited on stainless steel via pulsed laser deposition (PLD) technique. • PLD alumina films investigated as potential corrosion protective coatings. • Deposited coatings have been characterized in terms of their microstructure and crystalline phase. • Corrosion resistance of coatings against liquid uranium was tested. • Results suggest PLD alumina films have a promising potential for containment of molten uranium

  2. Effect of Sulfate Reduced Bacterium on Corrosion Behavior of 10CrMoAl Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Hua; LIANG Cheng-hao

    2007-01-01

    The effects of sulfate reduced bacterium (SRB) on the corrosion behavior of 10CrMoAl steel in seawater were studied by chemical immersion, potentiodynamic polarization, electrochemical impedance spectroscopy measurement, and scanning electron microscope techniques. The results show that the content of element sulfur in the corrosion product of 10CrMoAl steel in seawater with SRB is up to 9.23%, which is higher than that of the same in sterile seawater. X-ray diffraction demonstrates that the main corrosion product is FeS. SRB increases the corrosion rate by anodic depolarization of the metabolized sulfide product. SEM observation indicates that the corrosion product is not distributed continuously; in addition, bacilliform sulfate-reduced bacterium accumulates on the local surface of 10CrMoAl steel. Hence, SRB enhances sensitivity to the localized corrosion of 10CrMoAl steel in seawater.

  3. Kinetics of atmospheric corrosion of mild steel in marine and rural environments

    Science.gov (United States)

    Palraj, S.; Selvaraj, M.; Maruthan, K.; Natesan, M.

    2015-03-01

    In continuation of the extensive studies carried out to update the corrosion map of India, in this study, the degradation of mild steel by air pollutants was studied at 16 different locations from Nagore to Ammanichatram along the east coast of Tamilnadu, India over a period of two years. The weight loss study showed that the mild steel corrosion was more at Nagapattinam site, when compared to Ammanichatram and Maravakadu sites. A linear regression analysis of the experimental data was attempted to predict the mechanism of the corrosion. The composition of the corrosion products formed on the mild steel surfaces was identified by XRD technique. The corrosion rate values obtained are discussed in the light of the weathering parameters, atmospheric pollutants such as salt content & SO2 levels in the atmosphere, corrosion products formed on the mild steel surfaces.

  4. Kinetics of Atmospheric Corrosion of Mild Steel in Marine and Rural Environments

    Institute of Scientific and Technical Information of China (English)

    S. Palraj; M.Selvaraj; K.Maruthan; M.Natesan

    2015-01-01

    In continuation of the extensive studies carried out to update the corrosion map of India, in this study, the degradation of mild steel by air pollutants was studied at 16 different locations from Nagore to Ammanichatram along the east coast of Tamilnadu, India over a period of two years. The weight loss study showed that the mild steel corrosion was more at Nagapattinam site, when compared to Ammanichatram and Maravakadu sites. A linear regression analysis of the experimental data was attempted to predict the mechanism of the corrosion. The composition of the corrosion products formed on the mild steel surfaces was identified by XRD technique. The corrosion rate values obtained are discussed in the light of the weathering parameters, atmospheric pollutants such as salt content & SO2 levels in the atmosphere, corrosion products formed on the mild steel surfaces.

  5. CORROSION AND CHEMICAL WASTE IN SAWBLADES STEEL USED IN WOOD

    Directory of Open Access Journals (Sweden)

    Paulo Fernando Trugilho

    2002-01-01

    Full Text Available The objective this work was to evaluate the chemical waste provoked by the wood on the sheets of steel used in the making of the mountains and cut tools. It was certain the correlationbetween the chemical waste and the extractive soluble in cold water, hot water and in the sequencetoluene and ethanol content. Two types of steel and twenty-seven species different from wood wereused. The corrosive agent, constituted of 50 g of fresh sawdust (moist mixed to 50 ml of distilledwater, it was prepared and placed inside of the plastic box, hermetically closed, on the samples ofsteel, which were totally immersed. The box was placed in a water bath pre-heated to 75°C, that themedium temperature of reaction is considered, that affects the sheet of the sawblade in operation. Thisgroup was operated to 80 rotations per minute (rpm. The time of reaction was of four hours. Afterthat time the corrosive agent was discarded and the samples were washed, dried and weighed. At theend, each sample was processed by a total period of forty hours. The chemical waste was evaluated by the weight difference suffered from beginning at the end of the experiment. For theresults it was observed that the Eucalyptus tradryphloia and the Eucalyptus phaeotricha the speciesthat provoked were, respectively, the largest and smaller chemical waste for the two types of steelappraised. Great variation exists in the chemical waste due to the effect of the species. The corrosionand chemical waste are especially related with the quality of the material solved in ethanol. The 1070steel were more attached than the 6170 steel.

  6. Study made of corrosion resistance of stainless steel and nickel alloys in nuclear reactor superheaters

    Science.gov (United States)

    Greenberg, S.; Hart, R. K.; Lee, R. H.; Ruther, W. E.; Schlueter, R. R.

    1967-01-01

    Experiments performed under conditions found in nuclear reactor superheaters determine the corrosion rate of stainless steel and nickel alloys used in them. Electropolishing was the primary surface treatment before the corrosion test. Corrosion is determined by weight loss of specimens after defilming.

  7. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a... Steel Flat Products From Germany and Korea, 78 FR 15376 (March 11, 2013) and Corrosion-Resistant...

  8. Microstructure and Corrosion Behavior of Hot-Deformed and Cold-Strained High-Mn Steels

    Science.gov (United States)

    Grajcar, A.; Kciuk, M.; Topolska, S.; Płachcińska, A.

    2016-06-01

    The electrochemical corrosion properties of 26Mn-3Si-3Al and 27Mn-4Si-2Al austenitic steels in two different states were studied in 0.1 M H2SO4 and 3.5% NaCl using potentiodynamic polarization tests. The effect of cold deformation on the microstructure and corrosion behavior of steels was analyzed. In acid solution, both steels exhibited lower corrosion resistance than in chloride solution independently on the steel state (hot-rolled, cold-worked). Cold deformation decreases the corrosion resistance, though this effect is smaller than the effect of chemical composition related to the combined Al + Si addition. All steels showed the evidence of pitting corrosion. The intensive dissolution of Fe and Mn takes place in the acid medium.

  9. Corrosion of steel reinforced concrete in the tropical coastal atmosphere of Havana City, Cuba

    Directory of Open Access Journals (Sweden)

    Abel Castañeda

    2013-01-01

    Full Text Available The influence of chloride deposition rate on concrete using an atmospheric corrosion approach is rarely studied in the literature. Seven exposure sites were selected in Havana City, Cuba, for exposure of reinforced concrete samples. Two significantly different atmospheric corrosivity levels with respect to corrosion of steel reinforced concrete were observed after two years of exposure depending on atmospheric chloride deposition and w/c ratio of the concrete. Changes in corrosion current are related to changes in chloride penetration and chloride atmospheric deposition. The influence of sulphur compound deposition could also be a parameter to consider in atmospheric corrosion of steel reinforced concrete.

  10. A comparative study of the corrosion inhibition of mild steel in sulphuric acid by 4,4-dimethyloxazolidine-2-thione

    International Nuclear Information System (INIS)

    The corrosion protection of mild steel in a 2.5 M H2SO4 solution by 4,4-dimethyloxazolidine-2-thione (DMT) was studied at different temperatures by measuring changes in open circuit potential (OCP), potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS). Corrosion current densities calculated from EIS data were comparable to those obtained from polarisation measurements. Results showed that DMT inhibited mild steel corrosion in a 2.5 M H2SO4 solution and indicated that the inhibition efficiencies increased with the concentration of inhibitor, but decreased proportionally with temperature. Polarisation curves showed that DMT is a mixed-type inhibitor. Changes in impedance parameters suggested the adsorption of DMT on the mild steel surface, leading to the formation of protective films. The DMT adsorption on the mild steel surface followed the Langmuir adsorption isotherm. The kinetic and thermodynamic parameters for dissolution and adsorption were investigated. Comprehensive adsorption (physisorption and chemisorption) of the inhibitor molecules on the mild steel surface was suggested based on the thermodynamic adsorption parameters.

  11. Ceria based protective coatings for steel interconnects prepared by spray pyrolysis

    DEFF Research Database (Denmark)

    Szymczewska, Dagmara; Molin, Sebastian; Chen, Ming;

    2014-01-01

    Stainless steels can be used in solid oxide fuel/electrolysis stacks as interconnects. For successful long term operation they require protective coatings, that lower the corrosion rate and block chemical reactions between the interconnect and adjacent layers of the oxygen or the hydrogen electro...... to deposit thin (~400 nm), continuous CeO2 layers on Crofer 22 APU steel substrates. Influence of the deposition parameters on layer quality is elucidated in this work....

  12. Corrosion inhibition behavior of propyl phosphonic acid–Zn2+ system for carbon steel in aqueous solution

    International Nuclear Information System (INIS)

    The effectiveness of propyl phosphonic acid (PPA) as a corrosion inhibitor in association with a bivalent cation like Zn2+ has been studied. An eco-friendly inhibitor in controlling corrosion of carbon steel in neutral aqueous medium in the absence and presence of Zn2+ has been evaluated by gravimetric method. Impedance studies of the metal/solution interface indicated that the surface film is highly protective against the corrosion of carbon steel in the aqueous environment. Potentiodynamic polarization studies showed that the inhibitor is a mixed inhibitor. X-ray photoelectron spectroscopic analysis (XPS) of the protective film exhibited the presence of the elements viz., iron, phosphorus, oxygen, carbon and zinc. The chemical shifts in the binding energies of these elements inferred that the surface film is composed of oxides/hydroxides of iron(III), Zn(OH)2 and [Fe(II)/(III)–Zn(II)–PPA] complex. Further, the surface analysis techniques viz., FT-IR, AFM and SEM studies confirm the formation of an adsorbed protective film on the carbon steel surface. Based on all these results, a plausible mechanism of corrosion inhibition is proposed.

  13. Stress corrosion cracking behaviour of gas tungsten arc welded super austenitic stainless steel joints

    OpenAIRE

    M. Vinoth Kumar; Balasubramanian, V.; S. RAJAKUMAR; Shaju K. Albert

    2015-01-01

    Super 304H austenitic stainless steel with 3% of copper posses excellent creep strength and corrosion resistance, which is mainly used in heat exchanger tubing of the boiler. Heat exchangers are used in nuclear power plants and marine vehicles which are intended to operate in chloride rich offshore environment. Chloride stress corrosion cracking is the most likely life limiting failure with austenitic stainless steel tubing. Welding may worsen the stress corrosion cracking susceptibility of t...

  14. Stress corrosion cracking and hydrogen embrittlement of thick section high strength low alloy steel.

    OpenAIRE

    Needham, William Donald

    1986-01-01

    An experimental study was conducted to evaluate the corrosion performance of weldments of a high strength low alloy(HSLA) steel in a simulated seawater environment. This steel, designated HSLA80, was developed by the United States Navy for use in ship structural applications. Stress corrosion CRACKING(SCC) and hydrogen embrittlement(HEM) were investigated by conducting 42 Wedge-Opening load(WOL) tests as a function of stress intensity and corrosion potential and 33 Slow Strain Rate(SSR) tests...

  15. Influence of Bridge Deck Concrete Parameters on the Reinforcing Steel Corrosion

    OpenAIRE

    Balakumaran, Soundar Sriram G.

    2010-01-01

    Chloride induced corrosion of steel in concrete is one of the major forms of deterioration mechanisms found in reinforced concrete bridges. Early age corrosion damage reduces the lifespan of the bridges, which results in heavy economic losses. Research has been conducted to identify economic solutions for significantly delaying and/or preventing corrosion damage. Considering the amount of steel reinforcement used in bridge decks, the influence of as constructed parameters including clear spac...

  16. Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

    International Nuclear Information System (INIS)

    Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

  17. Effect of silty sand with different sizes on corrosion behavior of 3Cr steel in CO2 aqueous environment

    Science.gov (United States)

    Liu, Wei; Lu, Songle; Zhang, Peng; Dou, Juanjuan; Zhao, Qinghe

    2016-08-01

    Corrosion behavior of 3Cr steel in CO2 aqueous environment containing silty sand was investigated by immersion test. The results show that CO2 corrosion rate and morphology of 3Cr steel were obviously affected by the size of silty sand. 5000 mesh silty sand mixed with corrosion products, forming compact Cr-rich corrosion scale and resulting in low corrosion rate and uniform corrosion. 1000 mesh silty sand mixed with corrosion products, forming porous corrosion scale without Cr enrichment and resulting in high corrosion rate and pitting corrosion. 5000 mesh silty sand enhanced Cr enrichment in corrosion scale, leading to low anodic current. However, 1000 mesh silty sand deteriorated Cr enrichment in corrosion scale, leading to high anodic current. Cathodic current was reduced by silty sand, but was not affected by two sizes of silty sand. Cr enrichment in corrosion scale of 3Cr steel was obviously affected by separation effect of silty sand.

  18. Corrosion behavior of tempered dual-phase steel embedded in concrete

    Institute of Scientific and Technical Information of China (English)

    O(g)uzhan Kelestemur; Mustafa Aksoy; Servet Yddtz

    2009-01-01

    Dual-phase (DP) steels with different martensite contents were obtained by appropriate heat treatment of an SAE1010 structural carbon steel,which was cheap and widely used in the construction industry.The corrosion behavior of DP steels in con-crete was investigated under various tempering conditions.Intercritical annealing heat treatment was applied to the reinforcing steel to obtain DP steels with different contents of martensite.These DP steels were tempered at 200,300,and 400℃ for 45 min and then cooled to room temperature.Corrosion experiments were conducted in two stages.In the first stage,the corrosion potential of DP steels embedded in concrete was measured every day for a period of 30 d based on the ASTM C 876 standard.In the second stage,the anodic and cathodic polarization values of these steels were obtained and subsequently the corrosion currents were determined with the aid of cathodic polarization curves.It was observed that the amount of second phase had a definite effect on the corrosion behavior of the DP steel embedded in concrete.As a result of this study,it is found that the corrosion rate of the DP steel increases with an increase in the amount ofmartensite.

  19. Role of secondary austenite on corrosion and stress corrosion cracking of sensitized duplex stainless steel weldments

    International Nuclear Information System (INIS)

    The role of secondary austenite on corrosion and stress corrosion cracking in high temperature water for sensitized duplex stainless steel weldment was investigated using transmission electron microscopy and fractography. Pitting potential measurements, 10% oxalic acid tests (ASTM A262A), Strauss tests (ASTM A262E) and Huey tests (ASTM A262C) were carried out for the corrosion assessment. For stress corrosion cracking, the slow strain rate testing (SSRT) was carried out at 562K with 8 ppm dissolved oxygen under 8 MPa at a strain rate of 4.17x10-6s-1. Volume fraction of γphase decreased with increasing peak temperature and the grain size of the γphase increased with increasing peak temperature. The amount of precipitation of Cr2N at the grain boundary and in the grain increased with increasing peak temperature. The region around Cr2N showed intergranular corrosion. For the sensitization at 923K for 72ks, σphase precipitated and secondary γphases (named γ* phase) appeared between primary γphase and σphase. The γ* phases were predominantly corroded and the pitting potentials were low. Stress corrosion cracking in high temperature water hardly occurred for the solution-treated specimen. The reduction in area of the specimen sensitized at 923K for 72ks was much lower than that of the solution-treated specimens and decreased with decreasing peak temperature, because the γ* phases near the M23C6 and σphase were predominantly corroded and dissolved. (author)

  20. Evaluation of Corrosion Behavior of Galvanized Steel Treated with Conventional Conversion Coatings and a Chromate-Free Organic Inhibitor

    Directory of Open Access Journals (Sweden)

    Laura A. Hernandez-Alvarado

    2012-01-01

    Full Text Available Conventional weight loss tests and both DC and AC electrochemical techniques were used to study if an organic inhibitor containing an alkanolamine salt of a polycarboxylic acid can substitute toxic coatings as chromating and certain phosphating procedures in the protection of galvanized steel. The electrolyte used was a 0.5 M aerated NaCl solution. All tests gave concordant results, indicating that the chromate-free organic inhibitor does protect galvanized steel in this environment, even though the provided protection was less than that of the chromate conversion coating. It was observed that, after a moderate initial attack, the corrosion rate diminishes due to the appearance and growth of passivating corrosion products layers, mainly constituted by zinc hydroxychloride (Zn5(OH8CI2⋅H2O and two varieties of zinc hydroxide, among other crystalline compounds.

  1. Synergistic Effect on Corrosion Inhibition Efficiency of Ginger Affinale Extract in Controlling Corrosion of Mild Steel in Acid Medium

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, Ananth Kumar; Arumugam, Sankar [Kandaswami Kandar' s College, Namakkal (India); Mallaiya, Kumaravel; Subramaniam, Rameshkumar [PSG College of Technology Peelamedu, Coimbatore (India)

    2013-12-15

    The corrosion inhibition nature of Ginger affinale extract for the corrosion of mild steel in 0.5N H{sub 2}SO{sub 4} was investigated using weight loss, electrochemical impedance and potentiodynamic polarization methods. The results revealed that Ginger affinale extract acts as a good corrosion inhibitor in 0.5N H{sub 2}SO{sub 4} medium. The inhibition efficiency increased with an increase in inhibitor concentration. The inhibition could be attributed to the adsorption of the inhibitor on the steel surface.

  2. Growth and corrosion resistance of molybdate modified zinc phosphate conversion coatings on hot-dip galvanized steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The modified zinc phosphate conversion coatings(ZPC) were formed on hot-dip galvanized(HDG) steel when 1.0 g/L sodium molybdate were added in a traditional zinc phosphate solution. The growth performance and corrosion resistance of the modified ZPC were investigated by SEM, open circuit potential(OCP), mass gain, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) measurements and compared with those of the traditional ZPC. The results show that if sodium molybdate is added in a traditional zinc phosphate solution, the nucleation of zinc phosphate crystals is increased obviously; zinc phosphate crystals are changed from bulky acicular to fine flake and a more compact ZPC is obtained. Moreover, the mass gain and coverage of the modified ZPC are also boosted. The corrosion resistance of ZPI is increased with an increase in coverage, and thus the corrosion protection ability of the modified ZPC for HDG steel is more outstanding than that of the traditional ZPC.

  3. High temperature corrosion behavior of arc-sprayed aluminum coatings on steel

    Institute of Scientific and Technical Information of China (English)

    SUN Jian-bo; WANG Yong; DONG Li-xian

    2004-01-01

    Aluminum coatings were sprayed on the substrate of steel Q235 by arc spraying. The test samples of Q235, Al coatings and Al coatings with seal coat were placed in box type electric resistance furnace at 400, 500,600, 650 ℃ when their oxidation behaviors were studied. And their oxidation kinetics curves were protracted. Microstructure, microhardness, bond strength and distribution of section elements were investigated by optical microscope(OM), Vickers microhardness instrument, electric tensile test machine and EPMA. Al coatings and Al coatings with seal coat can enhance the oxidation-resistance of substrate under 500 ℃. The latter has the best corrosion resistance. The coatings can't protect the substrate against oxidation above 600 ℃. After a long time corrosion there is enriched oxygen element at interface.

  4. A study of sulfonamides (used as corrosion inhibitor for the possibility to adsorption on steel

    Directory of Open Access Journals (Sweden)

    Andrei Sikachina

    2016-05-01

    Full Text Available The published work presents modeled using quantum chemistry package HyperChem version 8.0.7 using semiempirical method ZINDO/1 the adsorption process of organic compounds of the class of sulfonamides, such as iron (available in steel St3S in the amount of 97%. This approach, as will be shown, with high accuracy reflects the process of corrosion protection, with bacterial content by means of chemisorption of organic compounds on the metal surface with the formation of complex compounds. In the research process were obtained and analyzed: the composition of the complexes, a graph showing the dependence of the charge density per atom of iron, from corrosion rates.

  5. Effects of Mo Composites on the Corrosion Behaviors of Low Alloy Steel

    Institute of Scientific and Technical Information of China (English)

    LIANG Chenghao; GUO Jianwei; HU Xianqi

    2007-01-01

    By using electrochemical and weight loss methods, the effect of MoO42-on the corrosion behaviors of low alloy steel was investigated in the 55%LiBr+0.07 mol/L LiOH solution at high temperature.The results show that MoO42-, being an anodic inhibitor, would form a passive film rapidly and impede both anodic and cathodic reactions. Moreover, Na2MoO4 effectively prevents corrosion in 55%LiBr+0.07 mol/L LiOH solution when its concentration is higher than 200 mg/L. Some elements of alloy, such as chromium and nickel, may cause the widening of passive potential region and the decrease of passive density, which indicates that the corrosion resistance increases. AES analysis shows that molybdenum participates in forming a protection film. The synergistic effect between chromium and molybdenum induces Cr-steel to be in passive state in lower Na2MoO4 concentration.

  6. Interplay of microbiological corrosion and alloy microstructure in stress corrosion cracking of weldments of advanced stainless steels

    Indian Academy of Sciences (India)

    R K Singh Raman

    2003-06-01

    This paper presents an overview of the phenomenon of stress corrosion cracking (SCC) of duplex stainless steels and their weldments in marine environments and the potential role of microbial activity in inducing SCC susceptibility. As a precursor to the topic the paper also reviews the performance of the traditional corrosion-resistant alloys and their weldments and the necessity of using duplex stainless steels (DSS), in order to alleviate corrosion problems in marine environments. Given that the performance of weldments of such steels is often unsatisfactory, this review also assesses the research needs in this area. In this context the paper also discusses the recent reports on the role of microorganisms in inducing hydrogen embrittlements and corrosion fatigue.

  7. Corrosion resistance of kolsterised austenitic 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abudaia, F. B., E-mail: fabudaia@yahoo.com; Khalil, E. O., E-mail: ekhalil9@yahoo.com; Esehiri, A. F., E-mail: Hope-eseheri@hotmail.co.uk; Daw, K. E., E-mail: Khawladaw@yahoo.com [University of Tripoli Department of Materials and Metallurgical Eng, Tripoli-Libya P.O.Box13589 (Libya)

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  8. Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2011-06-15

    The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

  9. Corrosion behavior of cold-worked austenitic stainless steels in liquid lead–bismuth eutectic

    Energy Technology Data Exchange (ETDEWEB)

    Kurata, Yuji, E-mail: kurata.yuji@jaea.go.jp

    2014-05-01

    Highlights: • Austenitic stainless steels cold-worked up to 50% were exposed to lead–bismuth. • Lead–bismuth with the low oxygen concentration caused deep ferritization at 550 °C. • Ferritization also occurred at 550 °C during 3000 h under the high oxygen condition. • Cold working accelerated ferritization and Pb–Bi penetration without a protective film. • Attention should be also focused on the cold-working effect on corrosion behavior. - Abstract: The effect of cold working on the corrosion behavior of austenitic stainless steels in liquid lead–bismuth eutectic (LBE) was studied to develop accelerator-driven systems for the transmutation of long-lived radioactive wastes and lead–bismuth cooled fast reactors. Corrosion tests on solution-treated, 20% cold-worked and 50% cold-worked 316SS and JPCA (15Cr–15Ni–Ti) were conducted in oxygen-controlled LBE. Slight ferritization caused by Ni dissolution and Pb–Bi penetration were observed for all specimens in the corrosion test conducted at 500 °C for 1000 h in liquid LBE with an intermediate oxygen concentration (1.4 × 10{sup −7} wt.%). In the corrosion test performed at 550 °C for 1000 h in liquid LBE with a low oxygen concentration (4.2 × 10{sup −9} wt.%), the depth of the ferritization of 316SS and JPCA increased with the extent of cold working. Only oxidation was observed in the corrosion test that was performed at 550 °C for 1000 h in liquid LBE with a high oxygen concentration (approximately 10{sup −5} wt.%). Cold working accelerated the formation of the double layer oxide and increased the thickness of the oxide layer slightly. In contrast, the ferritization accompanied by Pb–Bi penetration was widely observed with oxidation for all specimens corrosion tested at 550 °C for 3000 h under the high-oxygen condition. Cold working increased the depth of the ferritization of 316SS and JPCA. It is considered that cold working accelerated the ferritization and Pb–Bi penetration

  10. Lead-bismuth eutectic corrosion behaviors of ferritic/martensitic steels in low oxygen concentration environment

    OpenAIRE

    Liu, Jian; Shi, Quanqiang; Luan, He; Yan, Wei; Sha, Wei; Wang, Wei; Shan, Yiyin; Yang, Ke

    2015-01-01

    In order to investigate the compatibility of candidate structural materials with liquid metals, two kinds of ferritic/martensitic steels were chosen to contact with lead–bismuth eutectic in sealed quartz–glass tubes. The corrosion exposures were for 500 and 3000 h. Results showed that the oxidation layer and carbide dissolution layer on the two steels grew with contact time under oxygen unsaturated condition. Short-term corrosion behavior of a newly developed steel showed better lead–bismuth ...

  11. Characterisation of initial atmospheric corrosion carbon steels by field exposure and laboratory simulation

    International Nuclear Information System (INIS)

    The early stages of the evolution of atmospheric corrosion of carbon steels exposed in both a laboratory simulated and a natural atmosphere environment in Shenyang have been observed by in situ scanning electron microscopy. In the case of laboratory cyclic wet-dry tests, even though the chloride content level is very low, filiform corrosion is initiated in the early stage. The filiform corrosion grows in random directions, forming a network of ridges. White nodules nucleate and grow on the ridges during continued corrosion and eventually connect with each other to form the initial corrosion scale. Pits were also found on the surface beneath corrosion products. In the case of a natural atmospheric environment, both filiform corrosion and other localized corrosion, such as pitting and inter-granular attack take place in the initial stage. It is obvious that there is variety of localized corrosion in the initial stage of atmospheric corrosion

  12. Study of corrosion resistance of chromium-nickel steel in calcium - hypochlorite solution. Part 1. Steels uranus b6

    Directory of Open Access Journals (Sweden)

    Tošković D.

    2002-01-01

    Full Text Available Corrosion resistance of Cr - Ni (special steels specimen is tested by electrochemical methods, numerical method of linear polarization and polarization resistance method in calcium-hypochlorite (Ca(OCl2 solutions. With increasing of Ca(OCl2 concentration, pH value of the solution increases, as well as active chlorine concentration and corrosion activity of the medium. According to the quantitative method of the corrosion resistance determination it can be concluded that the steels tested in 1 wt % Ca(OCl2 solution are resistant, in 10 wt % solution constant, and in 50 wt % suspension less resistant. URANUS B6 showed the best corrosion resistance of all tested chromium - nickel steels in all tested corrosion mediums.

  13. Characterization of Corrosion Product Layers from CO2 Corrosion of 13Cr Stainless Steel in Simulated Oilfield Solution

    Science.gov (United States)

    Yin, Z. F.; Wang, X. Z.; Liu, L.; Wu, J. Q.; Zhang, Y. Q.

    2011-10-01

    The influence of temperature and flow rate on the characterization and mechanisms of corrosion product layers from CO2 corrosion of 13Cr stainless steel was carried out in simulated oilfield solution. Cyclic potentiodynamic polarization method as well as weight loss tests in autoclave were utilized to investigate pitting corrosion behavior at various temperatures. Weight loss tests were performed at 100 and 160 °C under dynamic and static flow conditions. At the same time, the significant pitting parameters such as E corr, E pit, E pp, ∆ E, and I pass in cyclic polarization curves at various temperatures were analyzed and compared for revealing the pitting behavior of 13Cr stainless steel. The surface measurement techniques such as SEM, XRD, and XPS were used to detect the corrosion product layers. The results showed that both temperature and flow rate had significant effects on characterization of corrosion product layers or passive films formed on 13Cr stainless steel in CO2 corrosion system. At high temperature, lots of pits were formed at the localized corrosion areas of metal surfaces. Corrosion rates under the condition of 5 m/s were higher than those under the static condition regardless of the test temperatures.

  14. Corrosion Protection for Space and Beyond

    Science.gov (United States)

    Calle, Luz Marina

    2007-01-01

    Florida is home to NASA's Launch Operations Center. Since its establishment in July 1962, the spaceport has served as the departure gate for every American manned mission and hundreds of advanced scientific spacecraft under the Launch Services Program. The center was renamed the John F. Kennedy Space Center in late 1963 to honor the president who put America on the path to the moon. Today, NASA is on the edge of a bold new chaIlenge: the ConsteIlation Program. ConsteIlation is a NASA program to create a new generation of spacecraft for human spaceflight, consisting primarily of the Ares I and Ares V launch vehicles, the Orion crew capsule, the Earth Departure stage and the Lunar access module. These spacecraft will be capable of performing a variety of missions, from Space Station resupply to lunar landings. The ambitious new endeavor caIls for NASA to return human explorers to the moon and then venture even farther, to Mars and beyond. As the nation's premier spaceport, Kennedy Space Center (KSC) will playa critical role in this new chapter in exploration, particularly in the conversion of the launch facilities to accommodate the new launch vehicles. To prepare for this endeavor, the launch site and facilities for the next generation of crew and cargo vehicles must be redesigned, assembled and tested. One critical factor that is being carefuIly considered during the renovation is protecting the new facilities and structures from corrosion and deterioration.

  15. Influences of Temperature and pH Value on the Corrosion Behaviors of X80 Pipeline Steel in Carbonate/Bicarbonate Buffer Solution

    Institute of Scientific and Technical Information of China (English)

    LI,Jin-Bo; ZUO,Jian-E

    2008-01-01

    The joint effect of temperature and pH value on the corrosion behavior of X80 steel in carbonate/bicarbonate buffer solution was detected by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and Mott-Schottky analysis. The results show that an unstable corrosion film will be formed on the X80 steel surface in low pH value solutions, and a better protective corrosion film can be formed on the X80 steel surface in high pH value solutions. On the whole, the corrosion film resistance and transfer resistance increase with the increment of pH value, and decrease with increase of solution temperature, which indicates that the protective effect of the corrosion film on X80 steel is enhanced with increasing pH value and decreasing the solution temperature. The corrosion film formed on X80 steel surface in carbonate/bicarbonate buffer solution has an n-type semi-conductive character, and the donor density decreases with increasing the pH value, and increases with increasing the solution temperature. The flat-band potential and pH value have a linear relationship with a positive slope.

  16. Effect of Copper Addition on Corrosion Resistance of Austenitic Stainless Steel in Highly Concentrated Sulfuric Acid Solution

    International Nuclear Information System (INIS)

    Effect of Cu addition on corrosion resistance of austenitic stainless steel in 18.4N H2SO4 at 80 ∼ 120 .deg. C was investigated through anodic polarization test, cathodic polarization test, long-term immersion test and Auger surface analysis. The addition of 3.2% Cu in the alloy enhanced the corrosion resistance greatly in highly concentrated sulfuric acid by decreasing corrosion current density, current density of hydrogen evolution, critical current density and passivation current density. The dissolution rates of each of the elements in the alloy resembled that of the elements in pure metal form. The reason why Cu improved the corrosion resistance was that cathodic reaction and anodic dissolution in the active region were retarded by the protective surface film now heavily enriched with Cu through selective dissolution of Fe, Ni and Cr. The stainless steel with 18%Cr-21%Ni-3.2%Mo-1.6%W-0.2%N- 3.2%Cu-0.035%C displayed a noticeably better corrosion resistance than the commercial super austenitic stainless steel such as 654SMO and at least as good as Ni-base alloy such as CW12MW in SO42- environment

  17. Effect of Copper Addition on Corrosion Resistance of Austenitic Stainless Steel in Highly Concentrated Sulfuric Acid Solution

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Soon Tae; Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Hyung Joon [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    1999-08-15

    Effect of Cu addition on corrosion resistance of austenitic stainless steel in 18.4N H{sub 2}SO{sub 4} at 80 {approx} 120 .deg. C was investigated through anodic polarization test, cathodic polarization test, long-term immersion test and Auger surface analysis. The addition of 3.2% Cu in the alloy enhanced the corrosion resistance greatly in highly concentrated sulfuric acid by decreasing corrosion current density, current density of hydrogen evolution, critical current density and passivation current density. The dissolution rates of each of the elements in the alloy resembled that of the elements in pure metal form. The reason why Cu improved the corrosion resistance was that cathodic reaction and anodic dissolution in the active region were retarded by the protective surface film now heavily enriched with Cu through selective dissolution of Fe, Ni and Cr. The stainless steel with 18%Cr-21%Ni-3.2%Mo-1.6%W-0.2%N- 3.2%Cu-0.035%C displayed a noticeably better corrosion resistance than the commercial super austenitic stainless steel such as 654SMO and at least as good as Ni-base alloy such as CW12MW in SO{sub 4}{sup 2-} environment.

  18. Characterization of the corrosion products formed on mild steel in acidic medium with N-octadecylpyridinium bromide as corrosion inhibitor

    Energy Technology Data Exchange (ETDEWEB)

    Nava, N., E-mail: tnava@imp.mx; Likhanova, N. V. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Olivares-Xometl, O. [Benemerita Universidad Autonoma de Puebla, Facultad de Ingenieria Quimica (Mexico); Flores, E. A. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Lijanova, I. V. [CIITEC, Instituto Politecnico Nacional (Mexico)

    2011-11-15

    The characterization of the corrosion products formed on mild steel SAE 1018 after 2 months exposure in aqueous sulfuric acid with and without corrosion inhibitor N-octadecylpyridinium bromide has been carried out by means of transmission {sup 57}Fe Moessbauer spectroscopy and X-ray powder diffraction (XRD). The major constituent of the rust formed in this environment without corrosion inhibitor is goethite ({alpha}-FeOOH). The samples with N-octadecylpyridinium bromide contain rozenite and large amounts of melanterite in the corrosion layers.

  19. Characterization of the corrosion products formed on mild steel in acidic medium with N-octadecylpyridinium bromide as corrosion inhibitor

    International Nuclear Information System (INIS)

    The characterization of the corrosion products formed on mild steel SAE 1018 after 2 months exposure in aqueous sulfuric acid with and without corrosion inhibitor N-octadecylpyridinium bromide has been carried out by means of transmission 57Fe Mössbauer spectroscopy and X-ray powder diffraction (XRD). The major constituent of the rust formed in this environment without corrosion inhibitor is goethite (α-FeOOH). The samples with N-octadecylpyridinium bromide contain rozenite and large amounts of melanterite in the corrosion layers.

  20. Corrosion monitoring of carbon steel in the bentonite in deep underground

    International Nuclear Information System (INIS)

    In previous study, a corrosion sensor has been developed and its applicability to monitoring of the corrosion behavior of carbon steel overpack has been confirmed. In this study, a simulated overpack was placed with buffer material composed mainly of bentonite in test tunnel of 350 m deep underground constructed at Horonobe underground research laboratory. The corrosion monitoring was performed by AC impedance method using the corrosion sensors embeded in the buffer material. (author)

  1. Corrosion of steel reinforced concrete in the tropical coastal atmosphere of Havana City, Cuba

    OpenAIRE

    Abel Castañeda; Juan José Howland; Francisco Corvo; Tezozomoc Pérez

    2013-01-01

    The influence of chloride deposition rate on concrete using an atmospheric corrosion approach is rarely studied in the literature. Seven exposure sites were selected in Havana City, Cuba, for exposure of reinforced concrete samples. Two significantly different atmospheric corrosivity levels with respect to corrosion of steel reinforced concrete were observed after two years of exposure depending on atmospheric chloride deposition and w/c ratio of the concrete. Changes in corrosion current are...

  2. Biobased polymers for corrosion protection of metals

    Science.gov (United States)

    Anticorrosive biobased polymers were developed in our lab. We isolated an exopolysaccharide produced by a microbe that, when coated on metal substrates, exhibited unique corrosion inhibition. Corrosion is a worldwide problem and impacts the economy, jeopardizes human health and safety, and impedes t...

  3. The effect of Zn-Ni sublayers on the corrosion behaviour and thermal stability of epoxy coatings electrodeposited on steel

    Directory of Open Access Journals (Sweden)

    ZORICA M. KACAREVIC-POPOVIC

    2000-12-01

    Full Text Available The electrochemical and transport properties, as well as the thermal stability of epoxy coatings electrodeposited on steel and steel modified by Zn–Ni alloys were investigated during exposure to 3 % NaCl. The Zn-Ni alloys were electrodeposited on steel using direct and pulse current. From the time dependence of the pore resistance of the epoxy coating (impedance measurements, the diffusion coefficient of water through the epoxy coating (gravimetric liquid sorption measurements and the thermal stability of the epoxy coating (thermogravimetric analysis, it was shown that Zn–Ni sublayers significantly improve the corrosion stability of a protective system based on an epoxy coating. The values of the pore resistance were almost unchanged over a long period of immersion time for epoxy coatings on steel modified by Zn–Ni alloys, inidicating the great stability of these protective systems.

  4. Study on stainless steel electrode based on dynamic aluminum liquid corrosion mechanism.

    Science.gov (United States)

    Hou, Hua; Yang, Ruifeng

    2009-01-01

    Scanning electrion microscope (SEM) was performed for investigations on the corrosion mechanism of stainless steel electrode in dynamic melting aluminum liquid. Microstructures and composition analysis was made by electron probe analysis (EPA) combined with metallic phase analysis. It can be concluded that the corrosion process is mainly composed of physical corrosion (flowing and scouring corrosion) and chemical corrosion (forming FeAl and Fe2Al5) and the two mechanisms usually exist simultaneously. The corrosion interface thickness is about 10 μm, which is different to usual interface width of hundreds μm in the static melting Al with iron matrix. PMID:25084422

  5. Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Guo-xian; LI Jian-ping; HAO Shi-ming; L(U) Xiang-hong; LI He-lin

    2005-01-01

    Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-fieldenvironment. The influence of Ca2+ and Mg2+ on the corrosion rate and morphologies of corrosion product layerwas determined by scanning electron microscope and measuring mass loss. Potentiodynamic polarization and im-pedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosionproduct layer and corrosion dynamic process. The results show that with Ca2+ and Mg2+ in electrolyte, the mor-phologies and microstructures of corrosion product layer changed obviously, thus affecting the corrosion process.

  6. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    OpenAIRE

    Prabhu Paulraj; Rajnish Garg

    2015-01-01

    Duplex Stainless Steels (DSS) and Super Duplex Stainless Steel (SDSS) have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic pha...

  7. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    Science.gov (United States)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  8. Probability density fittings of corrosion test-data: Implications on C6H15NO3 effectiveness on concrete steel-rebar corrosion

    Indian Academy of Sciences (India)

    Joshua Olusegun Okeniyi; Idemudia Joshua Ambrose; Stanley Okechukwu Okpala; Oluwafemi Michael Omoniyi; Isaac Oluwaseun Oladele; Cleophas Akintoye Loto; Patricia Abimbola Idowu Popoola

    2014-06-01

    In this study, corrosion test-data of steel-rebar in concrete were subjected to the fittings of the Normal, Gumbel and the Weibull probability distribution functions. This was done to investigate the suitability of the results of the fitted test-data, by these distributions, for modelling the effectiveness of C6H15NO3, triethanolamine (TEA), admixtures on the corrosion of steel-rebar in concrete in NaCl and in H2SO4 test-media. For this, six different concentrations of TEA were admixed in replicates of steel-reinforced concrete samples which were immersed in the saline/marine and the microbial/industrial simulating test-environments for seventy-five days. From these, distribution fittings of the non-destructive electrochemical measurements were subjected to the Kolmogorov–Smirnov goodness-of-fit statistics and to the analyses of variance modelling for studying test-data compatibility to the fittings and testing significance. Although all fittings of test-data followed similar trends of significant testing, the fittings of the corrosion rate test data followed the Weibull more than the Normal and the Gumbel distribution fittings, thus supporting use of the Weibull fittings for modelling effectiveness. The effectiveness models on rebar corrosion, based on these, identified 0.083% TEA with optimal inhibition efficiency, $\\eta =$ 72.17 ± 10.68%, in NaCl medium while 0.667% TEA was the only admixture with positive effectiveness, $\\eta =$ 56.45±15.85%, in H2SO4 medium. These results bear implications on the concentrations of TEA for effective corrosion protection of concrete steel-rebar in saline/marine and in industrial/microbial environments.

  9. Herbs as new type of green inhibitors for acidic corrosion of steel

    Energy Technology Data Exchange (ETDEWEB)

    Khamis, E. [Faculty of Science, Chemistry Department, Alexandria University, P.O. Box 426 Ibrahimia Alexandria 21321 (Egypt); AlAndis, N. [College of Science, Chemistry Department, King Saud University (Saudi Arabia)

    2002-09-01

    Corrosion inhibition of steel in sulphuric acid by six different herb plants has been studied using a.c and d.c electrochemical techniques. The environmentally friendly investigated compounds are namely: thyme, coriander, hibiscus, anis, black cumin and Garden cress. Electrochemical impedance spectroscopy has been successfully used to evaluate the performance of these compounds. The ac measurements showed that the dissolution process is activation controlled. Bode and theta diagrams show only one time constant ({tau}). Potentiodynamic polarization curves indicate that the studied compounds are mixed-type inhibitors. The order of increasing inhibition efficiency was correlated with the change of the constituent active materials of the compounds. Thyme, which contains the powerful antiseptic thymol as the active ingredient, offers excellent protection for steel surface. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  10. Effect of Caffeine-Zn2+ System in Preventing Corrosion of Carbon Steel in Well Water

    Directory of Open Access Journals (Sweden)

    K. Rajam

    2013-01-01

    Full Text Available The inhibition efficiency (IE of caffeine in controlling corrosion of carbon steel in well water in the absence and presence of Zn2+ has been evaluated by mass loss method. The formulation, consisting of 200 ppm of caffeine and 50 ppm Zn2+, offers 82% inhibition efficiency to carbon steel immersed in well water. Addition of malic acid increases inhibition efficiency of the caffeine-Zn2+ system. The inhibition efficiency of caffeine-Zn2+ and caffeine-Zn2+-malic acid system decreases with the increase in immersion period and increases with the increase in pH from 3 to 11. AC impedance spectra, SEM micrographs, and AFM studies reveal the formation of protective film on the metal surface. The film is found to be UV fluorescent.

  11. Effects of sulphide ion on the corrosion behaviour of X52 steel in a carbon dioxide environment at temperature 40 deg. C

    International Nuclear Information System (INIS)

    Research highlights: → We study the effect of sulphide ion on the corrosion behaviour of X52 steel. → Increasing sulphide ion concentration will increase the corrosion rate of X52 steel. → Increasing sulphide ion concentration will increase cathodic reaction. → Less protective film, also contribute to the increasing the corrosion rate. - Abstract: The electrochemical behaviour of X52 steel in the presence of sulphide at 40 deg. C in a CO2 environment was investigated using the methods of linear polarization resistance (LPR), potentiodynamic sweep, electrochemical impedance spectroscopy (EIS). In addition, the surface of X52 steel was also studied using scanning electron microscopy (SEM). The results showed that the corrosion rate of X52 steel increased with increasing concentration of sulphide ion. Potentiodynamic curve showed that there were changes in cathodic branch due to the change in the nature of cathodic reaction in the presence of sulphide ion. EIS analysis showed the higher sulphide ion concentration, the higher adsorbed species on the steel surface that contributed in the cathodic reaction. Furthermore, SEM results showed crevices on the scale which indicated pitting tendency in sulphide ion solutions. The less protective film, probably mackinawite, also contributed to the increase of corrosion rate in the presence of sulphide ion.

  12. The Evaluation of Crevice Corrosion of Inconel-600 and 304 Stainless Steel in Reductive Decontamination Solutions

    International Nuclear Information System (INIS)

    In this sturdy, we investigated the characteristics of corrosion to Inconel-600 and type 304 stainless steel which are mainly used for the steam generator and primary system of PWR reactor respectively. We conducted the corrosion test for the HYBRID (HYdrazine Based metal Ion Reductive decontamination) which was developed in KAERI, Citrox and Oxalic acid solutions used in reductive decontamination of the inner surface of PWR. Since Citrox and oxalic acid solution were well-known conventional decontamination solutions, it is meaningful to compare the corrosion result of HYBRID with those solutions to confirm the corrosion compatibility. In order to obtain visible results in a limited time, we conducted the crevice corrosion tests under harsh condition. According to the results of crevice corrosion tests, we can conclude that metals such as type 304 stainless steel and Inconel-600 in HYBRID are very stable against crevice corrosion. On the other hand, those metals in Citrox and oxalic acid solutions were very susceptible to the crevice corrosion. Especially when using the oxalic acid solution, severe corrosion was observed not only Inconel-600 but also 304 stainless steel. The degree of corrosion can be expressed as; HYBRID << Citrox < OA. Conclusively, our results support that the HYBRID is more stable to the corrosion of structural materials in primary system than other Citrox and oxalic acid solutions. This finding will appoint the HYBRID solution as a candidate to solve the corrosion problem which is often issued by existing chemical decontamination processes

  13. The Evaluation of Crevice Corrosion of Inconel-600 and 304 Stainless Steel in Reductive Decontamination Solutions

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Junyoung; Park, Sangyoon; Won, Huijun; Choi, Wangkyu; Moon, Jeikwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Sojin [Chungnam National Univ., Daejeon (Korea, Republic of)

    2014-05-15

    In this sturdy, we investigated the characteristics of corrosion to Inconel-600 and type 304 stainless steel which are mainly used for the steam generator and primary system of PWR reactor respectively. We conducted the corrosion test for the HYBRID (HYdrazine Based metal Ion Reductive decontamination) which was developed in KAERI, Citrox and Oxalic acid solutions used in reductive decontamination of the inner surface of PWR. Since Citrox and oxalic acid solution were well-known conventional decontamination solutions, it is meaningful to compare the corrosion result of HYBRID with those solutions to confirm the corrosion compatibility. In order to obtain visible results in a limited time, we conducted the crevice corrosion tests under harsh condition. According to the results of crevice corrosion tests, we can conclude that metals such as type 304 stainless steel and Inconel-600 in HYBRID are very stable against crevice corrosion. On the other hand, those metals in Citrox and oxalic acid solutions were very susceptible to the crevice corrosion. Especially when using the oxalic acid solution, severe corrosion was observed not only Inconel-600 but also 304 stainless steel. The degree of corrosion can be expressed as; HYBRID << Citrox < OA. Conclusively, our results support that the HYBRID is more stable to the corrosion of structural materials in primary system than other Citrox and oxalic acid solutions. This finding will appoint the HYBRID solution as a candidate to solve the corrosion problem which is often issued by existing chemical decontamination processes.

  14. Predicted Fracture Behavior of Shaft Steels with Improved Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    Goran Vukelic

    2016-02-01

    Full Text Available One of the crucial steps in the shaft design process is the optimal selection of the material. Two types of shaft steels with improved corrosion resistances, 1.4305 and 1.7225, were investigated experimentally and numerically in this paper in order to determine some of the material characteristics important for material selection in the engineering design process. Ultimate tensile strength and yield strength have been experimentally obtained, proving that steel 1.4305 has higher values of both. In addition, J-integral is numerically determined as a measure of crack driving force for finite element models of standardized fracture specimens (single-edge notched bend and disc compact tension. Obtained J values are plotted versus specimen crack growth size (Δa for different specimen geometries (a/W. Higher resulting values of J-integral for steel 1.4305 as opposed to 1.7225 can be noted. Results can be useful as a fracture parameter in fracture toughness assessment, although this procedure differs from experimental analysis.

  15. Electrochemical corrosion of steel balls in wet grinding

    Institute of Scientific and Technical Information of China (English)

    谢恒星; 李松仁; 李定或

    2003-01-01

    Rest potentials for the steel ball electrode and the pyrite electrode as well as the combination potentials and the galvanic currents developed in the pyrite-steel ball couple were measured. The data demonstrate that the galvanic couples are going to form between the pyrite particles and the steel balls when they contact with each other. The initial combination potential and the initial galvanic current of the pyrite-ball couple while bubbling with oxygen are greater than those in aeration of air. The combination potential and the galvanic current decrease more quickly with time while bubbling with oxygen than they do in aeration of air. In an experiment of simulating wear differences, a galvanic current, which is smaller than that developed in the pyrite-ball couple, exists between two different ball electrodes in wear degree on the surface of them. Under different grinding time conditions, the equivalent corrosion current density calculated from marked ball wear data by applying Faraday's law correlates well with those estimated from polarization curves of pyrite and ball electrodes, and the former is always greater than the latter.

  16. Kinetics of atmospheric corrosion of mild steel, zinc, galvanized iron and aluminium at 10 exposure stations in India

    International Nuclear Information System (INIS)

    As a part of updating Corrosion Map of India project, atmospheric corrosion behaviour of commercially available engineering materials such as mild steel, galvanized iron, zinc and aluminium metals was studied in marine, industrial, urban, and rural environments by weight loss method at 10 exposure stations in India over a period of 5 years. The results of these studies demonstrated that galvanized iron, zinc and aluminium metals were several times more durable than mild steel. Compared to galvanized iron and zinc, aluminium provided superior protection in industrial and marine environment except at Mormugao Port Trust (MPT). It also offered much better resistance to corrosion in rural environments. At certain places, galvanized iron proved to be more durable than aluminium. The results obeyed well with the empirical kinetics equation of the form C = Kt n, where K and C are the corrosion losses in μm after 1 and 't' years of the exposure, respectively, and 'n' is a constant. Based on 'n' values, the corrosion mechanisms of these metals are predicted. The corrosion products formed on the metal samples in Chennai marine atmosphere were identified by X-ray diffraction analysis

  17. Effect of Microstructure on Mechanical Properties and Corrosion Resistance of 2205 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łabanowski Jerzy

    2015-01-01

    Full Text Available This paper presents results of the research on impact of microstructure of austenitic-ferritic steel of duplex type on its mechanical properties and susceptibility to stress corrosion cracking. As showed, improper processing technologies more and more often used in shipbuilding industry for plates and other half-finished products made of duplex steel may cause significant lowering their properties, which frequently makes their replacing necessary. Results of the tests on stress corrosion under tension with low strain rate (SSRT conducted in an inert and corrosion (boiling magnesium chloride environment, are presented. It was proved that even minor structural transformations taking place in 500°C ageing temperature lower corrosion resistance of the steel. Structural transformations occurring in 700°C temperature to a smaller extent influence susceptibility to stress corrosion of the steel, however they cause drastic drop in its plasticity.

  18. Corrosion Inhibition Effect of Carbon Steel in Sea Water by L-Arginine-Zn2+ System

    Directory of Open Access Journals (Sweden)

    S. Gowri

    2014-01-01

    Full Text Available The inhibition efficiency of L-Arginine-Zn2+ system in controlling corrosion of carbon steel in sea water has been evaluated by the weight-loss method. The formulation consisting of 250 ppm of L-Arginine and 25 ppm of Zn2+ has 91% IE. A synergistic effect exists between L-Arginine and Zn2+. Polarization study reveals that the L-Arginine-Zn2+ system functions as an anodic inhibitor and the formulation controls the anodic reaction predominantly. AC impedance spectra reveal that protective film is formed on the metal surface. Cyclic voltammetry study reveals that the protective film is more compact and stable even in a 3.5% NaCl environment. The nature of the protective film on a metal surface has been analyzed by FTIR, SEM, and AFM analysis.

  19. Corrosion behaviour of Fe-Mn-Si based shape memory steels trained by cold rolling

    International Nuclear Information System (INIS)

    Fe-Mn-Si based high nitrogen steels have been studied in recent years for potential industrial applications. These steels show good shape memory properties, high strength and excellent ductility. In the present study, the effects of training history on the corrosion properties of Fe-Mn-Si-Cr-Ni based high nitrogen steels were investigated. The corrosion behaviour of shape memory alloys was analyzed by implementing anodic polarisation measurements and immersion tests. The shape memory steels in annealed, deformed and recovered conditions were studied to examine the training effect on their corrosion behaviour. The features of the anodic polarisation curves indicated a general corrosion type of these steels. The experimental results showed that Cr and Mn had a marked influence on the corrosion behaviour of the steels, followed by Ni, N and V. It was also apparent that the deformation during the shape memory training by cold rolling decreased the corrosion stability, and the recovery heating reduced further their corrosion resistance. However, further studies are needed in order to better understand the corrosion behaviour of the investigated alloys. (orig.)

  20. Corrosion fatigue behaviour of 317LN austenitic stainless steel in phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es

    2009-10-15

    The corrosion fatigue crack-growth behaviour of AISI 317LN stainless steel was evaluated in air and in 85% phosphoric acid at 20 deg. C. Austenitic stainless steels with high molybdenum content have high corrosion resistance and good mechanical properties. However, this increase in the molybdenum content and other elements such as nitrogen can also modify the microstructure. This leads to a modification of its mechanical properties. The corrosion fatigue crack-growth rate was higher in phosphoric acid immersion than in air. Austenitic stainless steels with a fully austenitic microstructure were more ductile, tough, and behave better against corrosion fatigue. The higher resistance to corrosion fatigue was directly associated to its higher resistance to corrosion.

  1. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Duffó, G.S. [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Farina, S.B., E-mail: farina@cnea.gov.ar [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Schulz, F.M. [Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2013-07-15

    Highlights: • There are no works related to the corrosion of drums containing radioactive waste. • Chloride induces high corrosion rate and after 1 year it drops abruptly. • Decrease in the corrosion rate is due to the lack of water to sustain the process. • Cementated ion-exchange resins do not pose risks of corrosion of the steel drums. -- Abstract: Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums.

  2. Corrosion of low alloy steels in natural seawater. Influence of alloying elements and bacteria

    International Nuclear Information System (INIS)

    Metallic infrastructures immersed in natural seawater are exposed to important corrosion phenomena, sometimes characterised as microbiologically influenced corrosion. The presence of alloying elements in low alloy steels could present a corrosion resistance improvement of the structures. In this context, tests are performed with commercial steel grades, from 0,05 wt pc Cr to 11,5 wt pc Cr. They consist in 'on site' immersion in natural seawater on the one hand, and in laboratory tests with immersion in media enriched with marine sulphide-producing bacteria on the other hand. Gravimetric, microbiological, electrochemical measurements and corrosion product analyses are carried out and show that corrosion phenomenon is composed of several stages. A preliminary step is the reduction of the corrosion kinetics and is correlated with the presence of sessile sulphide-producing bacteria and an important formation of sulphur-containing species. This phase is shorter when the alloying element content of the steel increases. This phase is probably followed by an increase of corrosion, appearing clearly after an 8-month immersion in natural seawater for some of the grade steels. Chromium and molybdenum show at the same time a beneficial influence to generalised corrosion resistance and a toxic effect on sulphide-producing bacteria. This multidisciplinary study reflects the complexity of the interactions between bacteria and steels; sulphide-producing bacteria seem to be involved in corrosion processes in natural seawater and complementary studies would have to clarify occurring mechanisms. (author)

  3. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  4. Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

    Institute of Scientific and Technical Information of China (English)

    张通和; 吴瑜光; 刘安东; 张旭; 王晓妍

    2003-01-01

    The corrosion and pitting corrosion resistance of C+ Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2 Ti, TiC, Fe2C and Fe3 C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6 × 1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55mV to 160mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

  5. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    International Nuclear Information System (INIS)

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy

  6. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    Tuan; Anh; Nguyen; Recep; AVCI

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCl and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mortar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hydrates at the steel-mortar interfacial region, but partially displaced chloride ions. Chloride and the admixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the polarization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  7. An electrochemical and microstructural characterization of steel-mortar admixed with corrosion inhibitors

    Institute of Scientific and Technical Information of China (English)

    SHI XianMing; YANG ZhengXian; Tuan Anh Nguyen; SUO ZhiYong; Recep AVCI; SONG ShiZhe

    2009-01-01

    The present research brings new insights on the role of admixed corrosion inhibitors in the processes of cement hydration and rebar corrosion. The admixing of NaCI and the corrosion inhibitors in fresh mortar was found to alter the morphology and microstructure of the hardened mortar at the steel-mor-tar interfacial region. The admixing of the inhibitors increased the risk of carbonation of cement hy-drates at the steel-mortar interracial region, but partially displaced chloride ions. Chloride and the ad-mixed inhibitors facilitated the formation of different cement hydrates and affected chloride binding at the steel-mortar interfacial region. The admixing of all three inhibitors was found to increase the po-larization resistance of steel, indicating reduced corrosion rate of the steel over 48-day exposures to salt ponding.

  8. Inhibitive Performance of Benzotriazole for Steel Corrosion Studied by Electrochemical and AFM Characterization

    Science.gov (United States)

    Feng, Yuanchao; Cheng, Y. Frank

    2015-12-01

    In this work, the inhibiting effect of benzotriazole (BTA) on corrosion of X65 pipeline steel in bicarbonate solution was investigated by electrochemical measurements, including open-circuit potential, potentiodynamic polarization curves and electrochemical impedance spectroscopy, and atomic force microscopy characterization. It is found that BTA is effective to inhibit the steel corrosion, and the inhibiting efficiency is increased by the increasing inhibitor concentration. The BTA is an anodic inhibitor, which shifts the corrosion potential of the steel less negatively and decreases the anodic current density at individual potential. A layer of inhibitor film is formed on the steel surface to reduce the corrosion rate of the steel. The formed film is quite smooth, with a roughness at the nano-meter scale.

  9. Possibility of improvement of potentiodynamic method for monitoring corrosion rate of steel reinforcement in concrete

    Indian Academy of Sciences (India)

    V Živica

    2001-10-01

    Quantitative data on corroding steel reinforcement in reinforced concrete structures are undoubtedly very useful for evaluation of their service life and timely repairs. The method of electrode potential measurement is a convenient and simple test for this purpose, but it provides no quantitative data on corrosion rate and only information regarding active or passive state of steel reinforcement can be obtained. We show here the possibility of obtaining quantitative data on degree of corrosion of steel reinforcement by a potentiodynamic method. The developed method is based on experimentally estimated mathematical relation between the results of potentiodynamic method and degree of corrosion of steel reinforcement. It is possible to calculate the degree of corrosion of steel reinforcement using this mathematical relation and the measured values of current density by the potentiodynamic method.

  10. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil [School of Applied Physic, Faculty Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor (Malaysia)

    2014-09-03

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  11. Tannin bark Melalauca cajuputi powell (gelam) as green corrosion inhibitor of mild steel

    Science.gov (United States)

    Talib, Nur Atiqah Abu; Zakaria, Sarani; Hua, Chia Chin; Othman, Norinsan Kamil

    2014-09-01

    Tannin was extracted from gelam bark and used to produce corrosion inhibitor for mild steel. Tannin was extracted from gelam bark using 70% aqueous acetone for 6 hour. Tannin powder was characterization using fourier transform infrared spectroscopy to analyse chemical component in tannin and Scanning electron microscope (SEM) for tannin physical structure. The tannin effect on the corrosion inhibition of mild steel has been investigated in 1Mol HCl solution for 6 hour followed ASTM. The weight loss method were applied to study the mild steel corrosion behavior in the present and absend of different concentration of tannin (250, 300, 350)ppm. Tannin act good inhibitor as corrosion inhibitor for mild steel in acid medium. Surface morphology of carbon steel with and without inhibitor was investigated by scanning electron microscopy.

  12. Brillouin Corrosion Expansion Sensors for Steel Reinforced Concrete Structures Using a Fiber Optic Coil Winding Method

    Directory of Open Access Journals (Sweden)

    Xingjun Lv

    2011-11-01

    Full Text Available In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

  13. Corrosion behaviour of Fe-Mn-Si-Al austenitic steel in chloride solution

    Directory of Open Access Journals (Sweden)

    W. Krukiewicz

    2009-04-01

    Full Text Available Purpose: The aim of the paper is to investigate the corrosion behaviour of the new-developed high-manganese austenitic steel in 0.5n NaCl solution.Design/methodology/approach: The steel used for the investigation was thermomechanically rolled and solution heat-treated from a temperature of 850°C. Corrosion resistance of investigated steel was examined using weight and potentiodynamic methods. In the weight method, the specimens were immersed in the prepared solution for 24h. In the potentiodynamic method, anodic polarization curves with a rate of potential changes of 1 mV/s in the anodic direction were registered. After the current density being equal 1 mA/cm2 was achieved, the direction of polarization has been changed. Basing on the registered curves, the pitting potential, repassivation potential, polarization resistance and corrosion current were determined.Findings: It was found that the steel is characterized by a partially recrystallized austenitic microstructure with numerous annealing twins and slip bands. According to the results of potentiodynamic analyses it was found that the samples of examined steel show poor corrosion resistance in the NaCl solution. The observed corrosion pits are related to the chemical composition. It is connected with the high dissolution rate of Mn and Fe atoms in NaCl solution. Fractographic analyses of samples revealed corrosion products on their surface in a form of pits with diversified size.Research limitations/implications: To investigate in more detail the corrosion behaviour of high-manganese steel, the investigations should include steels with a wider Al concentration.Practical implications: The obtained results can be used for searching the appropriate way of improving the corrosion resistance of a modern group of high-manganese austenitic steels.Originality/value: The corrosion behaviour in chloride solution of a new-developed Fe-Mn-Si-Al steel was investigated.

  14. Pulsed laser deposition of corrosion protective Yttrium Oxide (Y2O3) coating

    International Nuclear Information System (INIS)

    Highlights: ► Pulsed laser deposition (PLD) technique for deposition of thin film Yttria coating on stainless steel substrates. ► Yttria (Y2O3) films investigated as potential corrosion protective coatings. ► Our tests reveal good compatibility of the Yttria coatings with molten uranium. ► Excellent corrosion resistance property of such Y2O3 coatings established. - Abstract: Among ceramics and oxides, Yttria (Y2O3) films have been widely investigated as potential corrosion protective coatings largely on account of their wear resistant and non-wettable properties. Results presented here describe successful use of pulsed laser deposition (PLD) technique for deposition of thin film Yttria coating on stainless steel substrates. Deposited Yttria coatings have been characterized in terms of their microstructure, crystalline phase and hardness using Scanning Electron Microscope (SEM), X-ray diffraction (XRD) and scratch test techniques, respectively. Characterization tests of these coatings of thickness up to 50 μm have shown strong bonding with substrate surface and a high degree of homogeneity and compaction. Resistance of these PLD based Yttria coatings to molten uranium have also been studied via Differential Thermal Analysis (DTA). Our results on DTA tests evaluating compatibility of the Yttria coatings with molten uranium have established the excellent corrosion resistance property of such Y2O3 coatings when exposed to molten uranium.

  15. Stress corrosion cracking of stainless steels in NaCl solutions

    Science.gov (United States)

    Speidel, Markus O.

    1981-05-01

    The metallurgical influences on the stress corrosion resistance of many commercial stainless steels have been studied using the fracture mechanics approach. The straight-chromium ferritic stainless steels, two-phase ferritic-austenitic stainless steels and high-nickel solid solutions (like alloys 800 and 600) investigated are all fully resistant to stress corrosion cracking at stress intensity (K1) levels ≤ MN • m-3/2 in 22 pct NaCl solutions at 105 °C. Martensitic stainless steels, austenitic stainless steels and precipitation hardened superalloys, all with about 18 pct chromium, may be highly susceptible to stress corrosion cracking, depending on heat treatment and other alloying elements. Molybdenum additions improve the stress corrosion cracking resistance of austenitic stainless steels significantly. The fracture mechanics approach to stress corrosion testing of stainless steels yields results which are consistent with both the service experience and the results from testing with smooth specimens. In particular, the well known “Copson curve” is reproduced by plotting the stress corrosion threshold stress intensity (ATISCC) vs the nickel content of stainless steels with about 18 pct chromium.

  16. Corrosion of bare and galvanized steel in gypsum

    Directory of Open Access Journals (Sweden)

    Gómez, Mercedes

    1988-12-01

    Full Text Available Gypsum is a relatively low-cost building material much abounding in our country. When it is put in contact with steel, it may produce high corrosion rates due to its pH value (close to 7. This work reports the results obtained in studying the corrosion rates of bare and galvanized steel in contact with gypsum and plaster, as well as the influence curing thermal treatment applied to gypsum, enviromental relative humidity and addition of compounds with different natures and purposes may have in such process. In-situ observations, as well as the measurement of the Polarization Resistance and the weight loss have been used as measurement technics. From the results obtained it has been possible to deduce that galvanized steel has better behaviour in dry enviroments than bare steel in the same conditions and moist atmosphere induces proportionally more corrosion in galvanized steel than in bare one. Additions to gypsum do not modified these conclusions, though it may be pointed out that addition of nitrites or lime improves the behaviour of bare steel, while galvanized behaviour is not modified. The addition of lime is not recommended because phenomena of dilated along time expansion may take place.

    El yeso es un material de construcción de relativo bajo coste y que, además, es muy abundante en nuestro país. Debido a su pH cercano a la neutralidad, cuando entra en contacto con el acero, este puede corroerse a elevadas velocidades. En esta comunicación se presentan los resultados de un estudio sobre la velocidad de corrosión del acero desnudo y galvanizado en contacto con yeso y escayola y la influencia que tienen: el tratamiento térmico del curado del yeso, la humedad relativa ambiental y la adición de aditivos de diversa naturaleza y finalidad. Como técnicas de medida se han utilizado la medida de la Resistencia de Polarización y de la pérdida de peso, así como observaciones visuales. De los resultados se puede deducir que en

  17. Effect of Heat Treatment on Corrosion and Stress Corrosion Cracking of S32205 Duplex Stainless Steel in Caustic Solution

    Science.gov (United States)

    Bhattacharya, Ananya; Singh, Preet M.

    2009-06-01

    Duplex stainless steels (DSSs) have generally performed very well in caustic environments. However, some corrosion and stress corrosion cracking (SCC) of DSSs have been reported in different pulp mill environments employing caustic solutions. Studies have shown that the corrosion and SCC susceptibility of DSSs depend on the alloy composition and microstructure of the steel. In this study, the effect of a sulfide-containing caustic environment (pulping liquor) and material properties (DSS alloy composition and microstructure) on the corrosion and SCC of DSSs was evaluated. During metal fabrication processes, localized areas of DSSs may be exposed to different temperatures and cooling rates, which may lead to changes in the microstructure in these regions. This change in microstructure, in turn, may affect the general and localized corrosion or SCC susceptibility of the affected area as compared to the rest of the metal. Hence, the effect of different annealing and aging temperatures as well as cooling rates on the microstructure and corrosion behavior of S32205 DSSs in caustic environment was evaluated. The results showed that changes in the microstructure of S32205 DSSs due to selected heat treatments did not have a significant effect on the general corrosion susceptibility of the steel in caustic environment, but its SCC susceptibility varied with changes in microstructures.

  18. Study of Plant Cordia Dichotoma as Green Corrosion Inhibitor for Mild Steel in Different Acid Media

    Directory of Open Access Journals (Sweden)

    R. Khandelwal

    2011-01-01

    Full Text Available The corrosion inhibition of mild steel using extracts of Cordia dichotoma in different acid media was investigated by mass loss and thermometric methods. The experiments were carried out at 299±0.2 K in presence of different concentrations of dry fruit, leaves and stem extracts of Cordia dichotoma. The results reveal that the alcoholic extracts of Cordia dichotoma is a better corrosion inhibitor than that of toxic chemicals. The fruit extract is more potent than leaves and stem extracts to inhibit the corrosion rate. The study seeks to investigate the possibility of using extracts of Cordia dichotoma as a green corrosion inhibitor for mild steel.

  19. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    Science.gov (United States)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-07-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  20. Effect of Rare Earths on Corrosion Resisting Properties of Carbon-Manganese Clean Steels

    Institute of Scientific and Technical Information of China (English)

    郭锋; 林勤; 孙学义

    2004-01-01

    Electrochemistry experiments were made on carbon-manganese clean steel with rare earths Ce and La respectively to observe corrosion parameters such as corrosion current icorr, and characteristic potential of pitting Eb. The results indicate that the rare earths have effect on corrosion resisting properties of carbon-manganese clean steel, and the optimum contents of La is about 0.011% (mass fraction) and Ce about 0.014% (mass fraction) respectively. The change of corrosion resistance is related to the action of rare earths on microstructure and effect on surface state of samples in the process of polarization.

  1. Pitting Corrosion of 13Cr Steel in Oxygen-free Completion Fluids of Organic Salt

    Institute of Scientific and Technical Information of China (English)

    Lining XU; Yao MENG; Yunguang SHI; Yan LIU

    2013-01-01

    Corrosion behavior of 13Cr steel in oxygen-free completion fluids of the organic salt at 180 ℃ was studied.Cross-sectional morphologies of the corrosion products were observed by scanning electron microscopy.Energy dispersive spectrum (EDS) was used to study the element distribution of the corrosion product inside and outside the pits.The results show that the organic salt causes severe pitting corrosion of 13Cr steel.The width and depth of the pits increase simultaneously when the test duration prolongs,and potassium enriches inside the pits.

  2. Inhibition of the corrosion of steel in 1 M HCl by eugenol derivatives

    Science.gov (United States)

    Chaieb, E.; Bouyanzer, A.; Hammouti, B.; Benkaddour, M.

    2005-06-01

    The effect of eugenol (Eug) and its derivative acetyleugenol (AcEug) extracted from the nail of giroflier on the corrosion of steel in molar hydrochloric acid has been studied using weight loss measurements, electrochemical polarisation and EIS methods. The naturally substances reduce the corrosion rate. The inhibition efficiency was found to increase with acetyleugenol content to attain 91% at 0.1737 g/l. Eugenol compounds act as mixed type inhibitors. The effect of temperature on the corrosion behaviour of steel indicates that inhibition efficiency of the natural substance increases with the rise of temperature. The adsorption of natural product on the steel is found to follow the Langmuir adsorption isotherm.

  3. Corrosion and Runoff Behavior of Carbon Steel in Simulated Acid Rain

    Institute of Scientific and Technical Information of China (English)

    Baigang AN; Xueyuan ZHANG; Enhou HAN; Honxi LI

    2004-01-01

    Under the condition of simulated rain precipitation in the laboratory, with ElS and SEM observation, the effects of pH value of simulated rain on corrosion and runoff behavior of carbon steel A3 were studied. The corrosion rate of A3 steel increased and runoff action of rain precipitation on A3 steel surface was intensified with decreasing pH value, of simulated rainwater.The runoff and corrosion traces were formed along the flowing direction of rainwater, which appeared more apparently with decreasing pH value.

  4. Improvement in Corrosion Resistance of Anchor Steel by Low Temperature Plasma Nitriding

    Institute of Scientific and Technical Information of China (English)

    NIU Shaoqing; YANG Shuangsuo; LI Yi

    2014-01-01

    Plasma nitriding was used to improve the corrosion performance of anchor steel. The microstructure, phase constitution, microhardness and corrosion resistance of the nitrided layer were systematically studied. The results show that the nitrided layer is continuous and dense, and consists of Fe4N and Fe3N in the outmost surface. The microhardness of the nitrided sample is improved because of the formation of nitrides in the outer side continuous layer and the inner parts. The nitrided layer on the surface of anchor steel can effectively improve the corrosion resistance of the anchor steel.

  5. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Espejel, A. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, CICATA-Unidad Altamira-Tamaulipas, km 14.5, Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamps (Mexico); Cabrera-Sierra, R. [Instituto Politecnico Nacional, Departamento de Ingenieria Quimica Industrial, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Rodriguez-Meneses, C. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Arce-Estrada, E.M., E-mail: earce@ipn.m [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico)

    2010-07-15

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  6. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    International Nuclear Information System (INIS)

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  7. Investigation of Microstructure and Corrosion Propagation Behaviour of Nitrided Martensitic Stainless Steel Plates

    Directory of Open Access Journals (Sweden)

    Abidin Kamal Ariff Zainal

    2014-07-01

    Full Text Available Martensitic stainless steels are commonly used for fabricating components. For many applications, an increase in surface hardness and wear resistance can be beneficial to improve performance and extend service life. However, the improvement in hardness of martensitic steels is usually accompanied by a reduction in corrosion strength. The objective of this study is to investigate the effects of nitriding on AISI 420 martensitic stainless steel, in terms of microstructure and corrosion propagation behavior. The results indicate that the microstructure and phase composition as well as corrosion resistance were influenced by nitriding temperatures.

  8. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    Science.gov (United States)

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel. PMID:26997238

  9. THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

  10. Atmospheric corrosion of coated steel; Relationship between laboratory and field testing

    Science.gov (United States)

    Cambier, Severine Marie Noelle

    The lifetime prediction for corrosion-protective coatings on metals is a challenge that has been studied for several decades. Accelerated tests are used in the hope to reproduce in few days the damage that would develop during several years of field exposure. Field exposures are also used because accelerated tests are not always reliable. Several approaches have been taken to reduce the duration of field exposures. One of them is the use of sensitive techniques to assess the coating degradation before visual inspection indicates any damage. Cathodic delamination measured by the scanning Kelvin probe (CD-SKP) was introduced here as a sensitive technique to assess the degradation at the coating/metal interface after weathering exposure. This technique was shown to predict the failure of the coating/steel interface. Several climates were tested in the US continent and on the islands of Hawaii. PVB coated steel environmental degradation was characterized in the field and reproduced in the laboratory. A second approach to shorten coated metal field exposure is to accelerate the degradation using intentionally added through-film scribes. In service, most corrosion mechanism for painted metals, such as filiform corrosion and cathodic delamination, initiate from a mechanical defect. The iron oxides formed under PVB and Eponol were identified with Raman spectroscopy to determine the environment factors that participated in their formation. This investigation was complemented by laboratory exposure. An accelerated test for PVB coated steel was designed to reproduce the environmental degradation observed in the field. The CD-SKP technique to assess interface degradation after weathering exposure was also applied to other coating systems. E-coated, sprayed epoxy primers with a conversion coating or grit blasting treatment, and one full coating system were tested.

  11. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Science.gov (United States)

    Elramady, Alyaa Gamal

    susceptibility to SCC when they were cold-rolled and cold-expanded. The research found that surface compressive stresses have an effect on the SCC behavior of casing and tubing steels. The CO2 corrosion behavior and atomic processes at the corroding interface were investigated at laboratory temperature using electrochemical techniques. Cold-work was found to have an influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. These behaviors were found to be material and process dependent. Surface evaluation techniques such as field emission scanning electron microscope (FE-SEM) and X-ray diffraction (XRD) analysis did not detect formation of a protective scale. X-ray diffraction and X-ray photoelectron spectroscopy (XPS) analysis both detected the appearance of a scale that was traced back to magnetite.

  12. Corrosion behaviour of steels and CRA in sour gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Lara, M. Alvarez de; Lancha, A.M.; Hernandez, F.; Gomez-Briceno, D. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Coca, P. [ELCOGAS, S.A., C.T. GICC Puertollano, Carretera de Calzada de Calatrava a Puertollano, km 27, 13500 Puertollano, Ciudad Real (Spain)

    2004-07-01

    The ELCOGAS power plant in Puertollano (Spain), with 335 MWe (ISO conditions), is an Integrated Gasification Combined Cycle (IGCC) plant built to demonstrate both the technical and economic feasibility of this alternative for clean generation of electricity from coal. IGCC technology is based on a coal gasification process, namely the conversion of coal into combustible gas, which is then subjected to an exhaustive cleaning process. The result is a synthetic gas, virtually free of pollutants that can be burned with a high efficiency in a combined cycle electricity-generating unit. Basically, the ELCOGAS plant consists of three islands jointly designed and integrated into the process: gasification island, air separation island and combined cycle island. In the gasification island, the gas from the gasifier is cleaned (de-dusted and washed) and desulfurized before being sent to the combined cycle island. The washing system consists of a Venturi scrubber with a separator where halogens and alkalis (NH{sub 3}, HCl, HF) are removed from the previously de-dusted gas by means of the wash water. The halogens and alkalis removed are then stripped from the wash water as stripped gas, which is a sour gas. The coal-gas coming from the separator proceeds to sulphur removal in a MDEA system and then, the clean gas (mainly CO, H{sub 2}) is sent to the combined cycle plant. As COS is a significant part of the sulphur containing gases in the coal gas, hydrolysis of the COS to H{sub 2}S takes place before the desulfurization stage, since MDEA is a selective amine for H{sub 2}S. There are many important areas related to materials corrosion within the gas cleaning system. In the ELCOGAS plant carbon steels, austenitic stainless steels and nickel based alloys, such as AISI 316Ti, AISI 904L and Hastelloy C276, are used in the Venturi, the water separator and the strippers. AISI 316Ti is used for the gas piping from the separator to the COS hydrolysis system. Laboratory tests to evaluate

  13. Study on interaction between macrocell and microcell in the early corrosion process of reinforcing steel in concrete

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An array electrode technique was developed as a novel electrochemical method for studying the interaction between macrocell and microcell in the early corrosion process of reinforcing steel in cement mortar.The corrosion potential and galvanic current of macrocell corrosion of the reinforcing steel in cement mortar were imaged by the array electrode technique during the corrosion initiation and propagation.It was certified that the corrosion macrocell current is closely related with the difference of corrosion potential between the anodic and cathodic areas.The corrosion macrocell and microcell always exist during the corrosion process.The interaction of corrosion macrocell and corrosion microcell of steel in concrete was directly sensed by the array electrode for the first time,and was discussed in terms of corrosion electrochemistry.

  14. Organic compounds as corrosion inhibitors for mild steel in acidic media: correlation between inhibition efficiency and chemical structure

    Energy Technology Data Exchange (ETDEWEB)

    Elias, Elizandra C.S.; Chrisman, Erika C.A.N. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Escola de Quimica

    2009-12-19

    The use of inhibitors for mild steels corrosion control which are in contact with aggressive environment is an accepted practice in acid treatment of oil-wells. Organic compounds have been studied to evaluate their corrosion inhibition potential. Film-forming corrosion inhibitors, commonly used to protect oil-field equipment, can be absorbed on the steel surface to give structurally ordered layers. Therefore, the electrons should act as an important role for this adsorption. Studies reveal that organic compounds show significant inhibition efficiency. For this purpose, their molecules should contain N, O and S heteroatoms in various functional groups, long hydrocarbon linear or branched radical and anion and cation active components. However, most of these compounds are not only expensive but also toxic to living beings. According to the 'Green Chemistry' rules, corrosion inhibitors based on organic compounds should be cheap, with low toxicity and have high inhibition efficiency. In this study, the effects of some organic compounds with different groups such as amide, ether, phenyldiamine, anime and aminophenol on the corrosion behavior of mild steel in acidic media have been investigated. The experimental data were obtained by gravimetric measurements. The results show that these compounds reveal a promising corrosion inhibition where phenyldiamine is the most efficient. The effect of molecular structure on the corrosion inhibition efficiency was investigated by semi-empirical quantum chemical calculations. The electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels, and LUMO-HOMO energy gap orbital density were calculated. The relations between the inhibition efficiency and some quantum parameters are discussed and correlations are proposed. The highest values for the HOMO densities were found in the vicinity nitrogen atom, indicating that it is the most probable adsorption center

  15. An Experimental Study on Effect of Steel Corrosion on the Bond–Slip Performance of Reinforced Concrete

    OpenAIRE

    Zhang, Xiaolin; Liang, Xuebing; Huang, Hancheng; Zhou, Haijun

    2016-01-01

    This paper studied the effects of reinforcement corrosion on bond performance between rebar and concrete. Tests were carried out to evaluate the degradation of bond between reinforcing steel and concrete for different corrosion levels of reinforcing steel. A series of 20 specimens of different concrete strength with various reinforcing steel corrosion levels were designed and manufactured. Each specimen was casted as a 200-mm concrete cube, and a steel rebar was centrally embedded with two st...

  16. Heat Treatment and Properties of Nitrogen Alloyed, Martensitic,Corrosion-resistant Steels

    Institute of Scientific and Technical Information of China (English)

    Reinhold Schneider; Klaus Sammt; Roland Rabitsch; Michael Haspel

    2004-01-01

    This paper gives a short introduction to the typical process route and material properties of these steels in comparison to standard martensitic corrosion-resistant steels. The typical response of these steels to various heat treatment parameters is shown and explained using the three grades M333, N360 and M340 (all made by Bohler Edelstahl GmbH) as examples, and the physical metallurgy of these steels and its consequences for practical heat treatment is explained. The correlation between tempering parameters and their effect on the toughness and corrosion properties is explained in particular detail, showing that these new steels not only offer far better property combinations under the usual heat treatment parameters than standard martensitic corrosion-resistant steels, but that they also open the door to extending heat treatment combinations and properties.

  17. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    Science.gov (United States)

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  18. Oxidation effect on steel corrosion and thermal loads during corium melt in-vessel retention

    Energy Technology Data Exchange (ETDEWEB)

    Granovsky, V.S.; Khabensky, V.B.; Krushinov, E.V.; Vitol, S.A.; Sulatsky, A.A.; Almjashev, V.I. [Alexandrov Scientific-Research Technology Institute (NITI), Sosnovy Bor (Russian Federation); Bechta, S.V. [KTH, Stockholm (Sweden); Gusarov, V.V. [SPb State Technology University (SPbGTU), St. Petersburg (Russian Federation); Barrachin, M. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), St Paul lez Durance (France); Bottomley, P.D., E-mail: paul.bottomley@ec.europa.eu [EC-Joint Research Centre, Institute for Transuranium Elements (ITU), Karlsruhe (Germany); Fischer, M. [AREVA GmbH, Erlangen (Germany); Piluso, P. [Commissariat à l’Energie Atomique et aux Energies Alternatives (CEA), Cadarache, St Paul lez Durance (France)

    2014-10-15

    Highlights: • The METCOR facility simulates vessel steel corrosion in contact with corium. • Steel corrosion rates in UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} coria accelerate above 1050 K. • However corrosion rates can also be limited by melt O{sub 2} supply. • The impact of this on in-vessel retention (IVR) strategy is discussed. - Abstract: During a severe accident with core meltdown, the in-vessel molten core retention is challenged by the vessel steel ablation due to thermal and physicochemical interaction of melt with steel. In accidents with oxidizing atmosphere above the melt surface, a low melting point UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} corium pool can form. In this case ablation of the RPV steel interacting with the molten corium is a corrosion process. Experiments carried out within the International Scientific and Technology Center's (ISTC) METCOR Project have shown that the corrosion rate can vary and depends on both surface temperature of the RPV steel and oxygen potential of the melt. If the oxygen potential is low, the corrosion rate is controlled by the solid phase diffusion of Fe ions in the corrosion layer. At high oxygen potential and steel surface layer temperature of 1050 °C and higher, the corrosion rate intensifies because of corrosion layer liquefaction and liquid phase diffusion of Fe ions. The paper analyzes conditions under which corrosion intensification occurs and can impact on in-vessel melt retention (IVR)

  19. Prediction of External Corrosion for Steel Cylinders - 1998 Report

    Energy Technology Data Exchange (ETDEWEB)

    Lyon, B.F.

    1998-01-01

    The United States Department of Energy (DOE) currently manages the UF, Cylinder Project. The project was formed to maintain and safely manage depleted uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders located at three DOE sites: the K-25 site at Oak Ridge, Tennessee (K-25); the Paducah Gaseous Diffusion Plant in Paducah, Kentucky (PGDP), and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1997a) delineates the requirements of the project. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1997b). The report presented herein documents activities that in whole or in part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Project SRD and SEMP with respect to forecasting cylinder conditions. The wall thickness projections made in this report are based on the assumption that the corrosion trends noted will continue. Some activities planned may substantially reduce the rate of corrosion, in which case the results presented here are conservative. The results presented here are intended to supercede and enlarge the scope of those presented previously (Lyon 1995,1996, 1997). In particular, projections are made for thin-walled cylinders (nominal initial thickness 312.5 mils) and thick-walled cylinders (nominal initial thickness 625 mils). In addition, a preliminary analysis is conducted for the minimum thickness at the head/skirt interface for skirted cylinders.

  20. Prediction of external corrosion for steel storage cylinders

    Energy Technology Data Exchange (ETDEWEB)

    Lyon, B.F.

    1997-02-01

    The US Department of Energy (DOE) currently manages the UF{sub 6} Cylinder Program (the program). The program was formed to address the depleted-uranium hexafluoride (UF{sub 6}) stored in approximately 50,000 carbon steel cylinders. The cylinders are located at three DOE sites: the K-25 site (K-25) at Oak Ridge, Tennessee; the Paducah Gaseous Diffusion Plant (PGDP) in Paducah, Kentucky, and the Portsmouth Gaseous Diffusion Plant (PORTS) in Portsmouth, Ohio. The System Requirements Document (SRD) (LMES 1996a) delineates the requirements of the program. The appropriate actions needed to fulfill these requirements are then specified within the System Engineering Management Plan (SEMP) (LMES 1996b). The report presented herein documents activities that in whole or in part satisfy specific requirements and actions stated in the UF{sub 6} Cylinder Program SRD and SEMP with respect to forecasting cylinder conditions. The wall thickness projections made in this report are based on the assumption that the corrosion trends noted will continue. Some activities planned may substantially reduce the rate of corrosion, in which case the results presented here are conservative. The results presented here are intended to supersede those presented previously, as the quality of several of the datasets has improved.