WorldWideScience

Sample records for steel cleanliness analysis

  1. Automated Steel Cleanliness Analysis Tool (ASCAT)

    Energy Technology Data Exchange (ETDEWEB)

    Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

  2. Automated Steel Cleanliness Analysis Tool (ASCAT)

    International Nuclear Information System (INIS)

    Gary Casuccio; Michael Potter; Fred Schwerer; Richard J. Fruehan; Dr. Scott Story

    2005-01-01

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  3. Cleanliness of Ti-bearing Al-killed ultra-low-carbon steel during different heating processes

    Science.gov (United States)

    Guo, Jian-long; Bao, Yan-ping; Wang, Min

    2017-12-01

    During the production of Ti-bearing Al-killed ultra-low-carbon (ULC) steel, two different heating processes were used when the converter tapping temperature or the molten steel temperature in the Ruhrstahl-Heraeus (RH) process was low: heating by Al addition during the RH decarburization process and final deoxidation at the end of the RH decarburization process (process-I), and increasing the oxygen content at the end of RH decarburization, heating and final deoxidation by one-time Al addition (process-II). Temperature increases of 10°C by different processes were studied; the results showed that the two heating processes could achieve the same heating effect. The T.[O] content in the slab and the refining process was better controlled by process-I than by process-II. Statistical analysis of inclusions showed that the numbers of inclusions in the slab obtained by process-I were substantially less than those in the slab obtained by process-II. For process-I, the Al2O3 inclusions produced by Al added to induce heating were substantially removed at the end of decarburization. The amounts of inclusions were substantially greater for process-II than for process-I at different refining stages because of the higher dissolved oxygen concentration in process-II. Industrial test results showed that process-I was more beneficial for improving the cleanliness of molten steel.

  4. The assessment of metal surface cleanliness by XPS

    CERN Document Server

    Scheuerlein, C

    2006-01-01

    The most commonly used quantity to characterize surface cleanliness through X-ray photoemission spectroscopy (XPS) measurements is the so-called relative atomic surface concentration of carbon (at.% C). We have investigated the relationship between at.% C values and the C 1s peak area on Cu and we find a nearly linear behaviour in the range 15–80 at.% C. Correction factors for the measured at.% C values that enable a comparison of the cleanliness level of different materials, notably Cu, Al and stainless steel, have been determined experimentally. The influence of the storage time and method on the degree of re-contamination of initially clean Cu has been examined. The carbon contamination on clean metallic Cu increases abruptly to some 20 at.% C upon air exposure and continues to increase with storage time in air. Storage in polymer bags can lead to up to 70 at.% C after 1 month, whereas storage in aluminium foil can preserve an acceptable surface cleanliness for a similar storage time.

  5. Cleanliness distribution of high-carbon chromium bearing steel billets and growth behavior of inclusions during solidification

    International Nuclear Information System (INIS)

    Gu, C.; Bao, Y.; Lin, L.

    2017-01-01

    Variation of cleanliness and distribution of inclusions in thickness and width direction of highcarbon chromium bearing steel billets has been studied using total oxygen and nitrogen analysis and SEM/EDS, and the growth behavior of inclusions during solidification was studied with the help of solidification model. The region wit h relatively high total oxygen contents in the cross profile of billets is between inner arc side 3/16 and outer arc side 1/4; between left edge side 5/16 and right edge side 5/16. The formation sequence of inclusions is MgO-Al2O3 > TiN > MnS. MnS could wrap MgO-Al2O3 and reduces the damage to steel matrix caused by the latter, but generally could not effectively wrap TiN. Besides, TiN could wrap MgO-Al2O3 before MnS, which would weaken the protective capacity of MnS. Moreover, compared with MgO-Al2O3 inclusions, the sizes of TiN inclusions are generally larger. Thus the control of TiN inclusions should be strengthened. In hickness direction, the maximum size regions of TiN and MnS inclusions are inner arc side 1/3 and outer arc side 1/3; in width direction, the regions are edge side 1/3. During bearing processing, these regions and the regions with high total oxygen content should be avoided. [es

  6. Rotary bending as a mean for improving micro-cleanliness of stainless steels for high demanding applications

    Directory of Open Access Journals (Sweden)

    Sourisseau Thomas

    2018-01-01

    Full Text Available Stainless steels are used for automotive or medical applications which require a high fatigue resistance correlated to a high level of micro-cleanliness. A methodology based on rotary bending tests carried out on wires or bars has been defined to determine the material’s endurance limit (after 100 millions cycles and identify the largest subcutaneous inclusions or precipitates where failures initiate. This methodology has been applied to EN 1.4568 spring wires. Failures were found to initiate both at oxide inclusions and AlN precipitates. For the same size, AlN precipitates were observed to be more critical towards crack initiation than oxide inclusions, due to their angular shape and lower thermal expansion at high temperatures. However, oxide inclusions larger than the AlN maximum size strongly impact the material’s fatigue limit, and their density and size should be reduced.

  7. Both Intrinsic and Extrinsic Religious Orientation are Positively Associated with Attitudes Toward Cleanliness: Exploring Multiple Routes from Godliness to Cleanliness.

    Science.gov (United States)

    Litman, Leib; Robinson, Jonathan; Weinberger-Litman, Sarah L; Finkelstein, Ron

    2017-08-24

    In the present study, we explore how intrinsic and extrinsic religious orientations are associated with cleanliness attitudes. We find that reported importance of religion is associated with increased cleanliness concerns and interest in cleanliness. Attitudes toward cleanliness were also associated with both intrinsic religious orientation and extrinsic religious orientation. Together, religiosity and religious orientation account for 14.7% of cleanliness attitudes and remained significant in the presence of personality, socioeconomic status, age, education, obsessive-compulsive attitudes toward cleanliness, and other covariates. These results show that religiosity is associated with cleanliness via multiple routes. We suggest that intrinsic religious orientation leads to increased interest in cleanliness due to the link between physical and spiritual purity. Extrinsic religious orientation may be linked with cleanliness because of the secondary benefits, including health and the facilitation in communal cohesiveness, that cleanliness rituals offer. The implications of these findings for the relationship between religion and health are discussed.

  8. Ensuring Software IP Cleanliness

    OpenAIRE

    Mahshad Koohgoli; Richard Mayer

    2007-01-01

    At many points in the life of a software enterprise, determination of intellectual property (IP) cleanliness becomes critical. The value of an enterprise that develops and sells software may depend on how clean the software is from the IP perspective. This article examines various methods of ensuring software IP cleanliness and discusses some of the benefits and shortcomings of current solutions.

  9. Changing ideas of bodily cleanliness

    DEFF Research Database (Denmark)

    Quitzau, Maj-Britt

    2004-01-01

    About historical shifts in ideas of bodily cleanliness and what impacts this have on the possibility of implementing more ecological toilets.......About historical shifts in ideas of bodily cleanliness and what impacts this have on the possibility of implementing more ecological toilets....

  10. Cow cleanliness and digital dermatitis

    DEFF Research Database (Denmark)

    Nielsen, Bodil Højlund

    2012-01-01

    and therefore has a major impact on economics and cow welfare. Moist and unhygienic conditions in the cows’ surroundings are considered as important risk factors for DD partly because this can disturb the skin barrier and make the animals more susceptible to infection and partly because the environment might...... act as an infection reservoir. Measures of cow leg cleanliness can be used as a proxy of the hygienic conditions on the floors. Nonetheless, only few studies have used direct measures of cleanliness in association with the risk of DD. Also, little is known about what factors can influence the cow leg...... cleanliness. More knowledge on these aspects will increase our understanding of the disease epidemiology and is essential to improve the success of controlling DD at the herd level. Therefore, the objectives of the present PhD thesis were 1) To investigate the relationship between cow leg cleanliness and DD...

  11. Ensuring Software IP Cleanliness

    Directory of Open Access Journals (Sweden)

    Mahshad Koohgoli

    2007-12-01

    Full Text Available At many points in the life of a software enterprise, determination of intellectual property (IP cleanliness becomes critical. The value of an enterprise that develops and sells software may depend on how clean the software is from the IP perspective. This article examines various methods of ensuring software IP cleanliness and discusses some of the benefits and shortcomings of current solutions.

  12. Evaluation of two methods for monitoring surface cleanliness-ATP bioluminescence and traditional hygiene swabbing.

    Science.gov (United States)

    Davidson, C A; Griffith, C J; Peters, A C; Fielding, L M

    1999-01-01

    The minimum bacterial detection limits and operator reproducibility of the Biotrace Clean-Tracetrade mark Rapid Cleanliness Test and traditional hygiene swabbing were determined. Areas (100 cm2) of food grade stainless steel were separately inoculated with known levels of Staphylococcus aureus (NCTC 6571) and Escherichia coli (ATCC 25922). Surfaces were sampled either immediately after inoculation while still wet, or after 60 min when completely dry. For both organisms the minimum detection limit of the ATP Clean-Tracetrade mark Rapid Cleanliness Test was 10(4) cfu/100 cm2 (p 10(7) cfu/100 cm2. Hygiene swabbing percentage recovery rates for both organisms were less than 0.1% for dried surfaces but ranged from 0.33% to 8.8% for wet surfaces. When assessed by six technically qualified operators, the Biotrace Clean-Tracetrade mark Rapid Cleanliness Test gave superior reproducibility for both clean and inoculated surfaces, giving mean coefficients of variation of 24% and 32%, respectively. Hygiene swabbing of inoculated surfaces gave a mean CV of 130%. The results are discussed in the context of hygiene monitoring within the food industry. Copyright 1999 John Wiley & Sons, Ltd.

  13. Does Flooring Substrate Impact Kennel and Dog Cleanliness in Commercial Breeding Facilities?

    Directory of Open Access Journals (Sweden)

    Judith Stella

    2018-04-01

    Full Text Available Evaluation of kennel flooring surfaces is needed to understand their impacts on dog health and well-being. This pilot study aimed to characterize aspects of physical health, kennel cleanliness, and dog body cleanliness on flooring types common in US breeding kennels. Subjects were 118 adult dogs housed on diamond-coated expanded metal (DCEM, polypropylene (POLY, or concrete (CON flooring at five commercial breeding facilities in Indiana, U.S. Body condition, paw, elbow, and hock health scores were recorded. Each indoor kennel and dog was visually assessed for cleanliness. Kennels were swabbed immediately after cleaning with electrostatic dry cloths and cultured for Escherichia coli. Descriptive statistics were used for analysis. Mean body condition score (BCS, kennel and dog cleanliness scores were all near ideal (3, 1.15, and 1.04, respectively. Thirty-one percent or fewer kennels at each facility were culture-positive for E. coli after cleaning. No serious paw, elbow, or hock problems were identified. Overall, the findings indicate that with appropriate management and regular access to additional surfaces, dog foot health, cleanliness, and kennel cleanliness can be maintained on the flooring types investigated.

  14. Inclusion control in high-performance steels

    International Nuclear Information System (INIS)

    Holappa, L.E.K.; Helle, A.S.

    1995-01-01

    Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

  15. Cow cleanliness and digital dermatitis

    DEFF Research Database (Denmark)

    Nielsen, Bodil Højlund

    2012-01-01

    cleanliness was explored but no effect was found. In the second study, potential herd and cow level risk factors for poor hind leg cleanliness were evaluated. Data were obtained from a cross sectional study in 42 commercial dairy herds conducted by senior scientist Peter T. Thomsen. Here, no access to pasture......Digital dermatitis (DD) is an infectious cattle disease presumably caused by Treponema spp. It results in painful, ulcerative lesions in the skin of the distal extremities and can be associated with lameness in affected animals. Today, DD is a very prevalent disease in the dairy industry......; 2) To identify potential risk factors for poor cow leg cleanliness; and 3) To gain more knowledge about potential means of controlling DD. Data was obtained from three studies conducted in commercial Danish dairy herds and the results are presented in four scientific papers. In the first study, cow...

  16. Cleanliness Policy Implementation: Evaluating Retribution Model to Rise Public Satisfaction

    Science.gov (United States)

    Dailiati, Surya; Hernimawati; Prihati; Chintia Utami, Bunga

    2018-05-01

    This research is based on the principal issues concerning the evaluation of cleanliness retribution policy which has not been optimally be able to improve the Local Revenue of Pekanbaru City and has not improved the cleanliness of Pekanbaru City. It was estimated to be caused by the performance of Garden and Sanitation Department are not in accordance with the requirement of society of Pekanbaru City. The research method used in this study is a mixed method with sequential exploratory strategy. The data collection used are observation, interview and documentation for qualitative research as well as questionnaires for quantitative research. The collected data were analyzed with interactive model of Miles and Huberman for qualitative research and multiple regression analysis for quantitative research. The research result indicated that the model of cleanliness policy implementation that can increase of PAD Pekanbaru City and be able to improve people’s satisfaction divided into two (2) which are the evaluation model and the society satisfaction model. The evaluation model influence by criteria/variable of effectiveness, efficiency, adequacy, equity, responsiveness, and appropriateness, while the society satisfaction model influence by variables of society satisfaction, intentions, goals, plans, programs, and appropriateness of cleanliness retribution collection policy.

  17. Cleanliness and culture: Indonesian histories

    OpenAIRE

    Dijk, Kees van; Taylor, Jean Gelman

    2011-01-01

    Recent years have shown an increase in interest in the study of cleanliness from a historical and sociological perspective. Many of such studies on bathing and washing, on keeping the body and the streets clean, and on filth and the combat of dirt, focus on Europe. In Cleanliness and culture attention shifts to the tropics, to Indonesia, in colonial times as well as in the present. Subjects range from the use of soap and the washing of clothes as a pretext to claim superiority of race and ...

  18. Does Flooring Substrate Impact Kennel and Dog Cleanliness in Commercial Breeding Facilities?

    Science.gov (United States)

    Stella, Judith; Hurt, Moriah; Bauer, Amy; Croney, Candace

    2018-01-01

    Simple Summary It is important to understand how the flooring substrate used in dog housing impacts dog health and well-being. Aspects to consider include paw, elbow, and hock health, the cleanliness of the dog, and the ability of the floors to be cleaned easily and thoroughly. This pilot study assessed the health and cleanliness of 118 dogs housed on three different types of flooring commonly found in commercial breeding kennels. No serious paw, elbow, or hock problems were identified. Thirty-one percent or fewer kennels at each facility were found to have fecal contamination after routine cleaning and the majority of dogs were clean. These findings indicate that a well-managed kennel can maintain clean, healthy dogs on different types of flooring substrates. Abstract Evaluation of kennel flooring surfaces is needed to understand their impacts on dog health and well-being. This pilot study aimed to characterize aspects of physical health, kennel cleanliness, and dog body cleanliness on flooring types common in US breeding kennels. Subjects were 118 adult dogs housed on diamond-coated expanded metal (DCEM), polypropylene (POLY), or concrete (CON) flooring at five commercial breeding facilities in Indiana, U.S. Body condition, paw, elbow, and hock health scores were recorded. Each indoor kennel and dog was visually assessed for cleanliness. Kennels were swabbed immediately after cleaning with electrostatic dry cloths and cultured for Escherichia coli. Descriptive statistics were used for analysis. Mean body condition score (BCS), kennel and dog cleanliness scores were all near ideal (3, 1.15, and 1.04, respectively). Thirty-one percent or fewer kennels at each facility were culture-positive for E. coli after cleaning. No serious paw, elbow, or hock problems were identified. Overall, the findings indicate that with appropriate management and regular access to additional surfaces, dog foot health, cleanliness, and kennel cleanliness can be maintained on the flooring

  19. Televisual inspection of cleanliness in secondary side of steam generator

    International Nuclear Information System (INIS)

    Zhou Shoukang; Ding Xunshen

    1995-01-01

    For U-type tube steam generator (UTSG), the deposit will be piled on the low velocity area of tubesheet, tube bundle and support plates during operation. The deposit is the hidden region of pollutant, and the concentration effect will create the corrosion situation in secondary side of steam generator. So, it is very necessary to inspect the cleanliness of SG. The paper introduces the technique of cleanliness inspection with the VP3 1TV apparatus. The steam generator cleanliness inspection of GNP unit 1 and 2, after installation, major transients and commercial operation, shows that the 1TV technique not only provides the cleanliness condition of tubesheet, and removes the loose foreign object, but also provides the basis for the determination of lancing procedure, confirms the result of lancing, and gets the cleanliness conclusion according to the appropriate qualified standard

  20. [Personal hygiene and cleanliness in an international comparison].

    Science.gov (United States)

    Bergler, R

    1989-04-01

    The investigation was intended to analyse the attitude towards hygiene and cleanliness in the Federal Republic of Germany, France, and Spain. On the basis of a theoretical explanatory model and empirically gained qualitative raw data a standardized questionnaire was prepared; in a number of questions comparability with a study carried out in the Federal Republic of Germany in 1968 was ensured. In all countries the population was subjected to representative random tests (Federal Republic of Germany n = 1016; France n = 517; Spain n = 514). The paper presents a review of the hypothesis that quality and intensity of the cleanliness increases with (1) the extent of personal sensitivity to hygiene in the private, professional and public sphere, (2) with increasing physical sensibility, (3) the increase in our knowledge of hygiene and health, (4) with the increase in the personal behavioral standards for measures concerned with prevention, hygiene of the body, household, underwear and environment, (5) with the increasing weight given to hygiene and toilet during the process of development, and (6) with the extent of regular control of education in cleanliness based on established rules of behavior. The spheres of behavior investigated and mentioned below confirmed the validity of the hypothesis for (1) household hygiene (spring-cleaning, window cleaning, cleaning of the home: dusting, vacuum-cleaning, cleaning of the floor), (2) hygiene of the body (frequency of taking a shower, bathing, toothbrushing, intimate hygiene), (3) hygiene of the laundry (frequency of changing underclothes such as panties/underpants, brassieres, nightgowns/pyjamas, stockings/socks, linen, pillows, dish and kitchen towels). The following general findings were established: (1) In the Federal Republic of Germany the attitude towards hygiene and cleanliness has improved over the last 20 years. (2) The level of hygiene and cleanliness in France and Spain is significantly higher than in the FRG. (3

  1. [Cleanliness Norms 1964-1975].

    Science.gov (United States)

    Noelle-Neumann, E

    1976-01-01

    In 1964 the Institut für Demoskopie Allensbach made a first survey taking stock of norms concerning cleanliness in the Federal Republic of Germany. At that time, 78% of respondents thought that the vogue among young people of cultivating an unkempt look was past or on the wane (Table 1.). Today we know that this fashion was an indicator of more serious desires for change in many different areas like politics, sexual morality, education and that its high point was still to come. In the fall of 1975 a second survey, modelled on the one of 1964, was conducted. Again, it concentrated on norms, not on behavior. As expected, norms have changed over this period but not in a one-directional or simple manner. In general, people are much more large-minded about children's looks: neat, clean school-dress, properly combed hair, clean shoes, all this and also holding their things in order has become less important in 1975 (Table 2). To carry a clean handkerchief is becoming oldfashioned (Table 3). On the other hand, principles of bringing-up children have not loosened concerning personal hygiene - brushing ones teeth, washing hands, feet, and neck, clean fingernails (Table 4). On one item related to protection of the environment, namely throwing around waste paper, standards have even become more strict (Table 5). With regard to school-leavers, norms of personal hygiene have generally become more strict (Table 6). As living standards have gone up and the number of full bathrooms has risen from 42% to 75% of households, norms of personal hygiene have also increased: one warm bath a week seemed enough to 56% of adults in 1964, but to only 32% in 1975 (Table 7). Also standards for changing underwear have changed a lot: in 1964 only 12% of respondents said "every day", in 1975 48% said so (Table 8). Even more stringent norms are applied to young women (Tables 9/10). For comparison: 1964 there were automatic washing machines in 16%, 1975 in 79% of households. Answers to questions

  2. Developing an indicators plan and software for evaluating Street Cleanliness and Waste Collection Services

    Directory of Open Access Journals (Sweden)

    Iago López

    2017-12-01

    Full Text Available An app to evaluate the Street Cleanliness and Waste Collection Service was developed. This app is based on a Plan of Indicators that can be used to evaluate the Street Cleanliness and Waste Collection Service of Santander municipality. Specific methodologies for calculating and evaluating 59 indicators have been developed to obtain information regarding the status of the different elements of the service. The Plan of Indicators has been applied to Santander city. The app was designed to address, but is not limited to, the following goals: i to obtain, store and calculate information regarding the above indicators and ii to disseminate the results of the status of the elements of the Service to the public sector. The app that was developed can provide a quick view of the results obtained for each indicator in each district, which is useful for making an appropriate diagnosis of the city’s cleanliness and is the first step in the decision making and Service optimisation processes. Detailed results for the Street Cleanliness Index are shown for each district of Santander city. The Street Cleanliness Index values are also related to the Frequency Street Cleanliness Services parameters. Pearson correlation coefficient results suggest that an inverse relationship between the Street Cleanliness Index values and the Frequency Street Cleanliness Services/population density ratio exists (R2 = −0.63. The results show that Street Cleanliness Index worst values exist for those districts that have a lower Frequency Street Cleanliness Services /population density parameter. The results are useful for designing and optimising the Street Cleanliness Service. For the decision making process, resources should be allocated where necessary, which seems to be those districts with lower Frequency Street Cleanliness Services /population density ratios.

  3. Stainless steel pool constructing technology and management of Fangjiashan Nuclear Power Company

    International Nuclear Information System (INIS)

    Wei Lianfeng; Wang Qun

    2013-01-01

    The construction of Fangjiashan nuclear power plant stainless steel cladding has been taken much attention. Based on the careful analysis of stainless steel cladding welding and construction main issues; Many measures have been taken such as welding technology, construction process, the stress control of welding deformation, the cleanliness control of construction process, install precision control, improvements of Non-destructive testing, product protection, etc. And installation methods and techniques have been improved and innovative, the installation quality of stainless steel cladding has been enhanced. At the same time, as owners of the plants, we explored the methods of quality supervision and control, together with the relevant units; and sense of quality management has been unified effectively, made stainless steel cladding quality getting better and better. Fangjiashan nuclear power stainless steel cladding construction quality and management experience has been highly recognized by every company. (authors)

  4. Re-oxidation phenomena during the filtration of steel by means of ceramic filters

    Czech Academy of Sciences Publication Activity Database

    Stránský, K.; Bažant, J.; Dobrovská, J.; Rek, Antonín; Horáková, D.

    2009-01-01

    Roč. 43, č. 5 (2009), s. 261-265 ISSN 1580-2949 Institutional research plan: CEZ:AV0Z20650511 Keywords : filtration of steel * ceramic filters * capillary tube re-oxidation * micro-cleanliness of steel Subject RIV: JG - Metallurgy Impact factor: 0.143, year: 2009 http://www.imt.si/Revija/izvodi/mit095/stransky.pdf

  5. Methane formation in tritium gas exposed to stainless steel

    International Nuclear Information System (INIS)

    Morris, G.A.

    1977-01-01

    Tests were performed to determine the effect cleanliness of a surface exposed to tritium gas had on methane formation. These tests performed on 304 stainless steel vessels, cleaned in various ways, showed that the methane formation was reduced by the use of various cleaning procedures

  6. Method of online cleanliness control for upward-facing transport mirrors in integration test bed

    International Nuclear Information System (INIS)

    Zhao Longbiao; Qin Lang; Zhou Guorui; Ye Yayun; Zhang Chuanchao; Miao Xinxiang; Wang Hongbin; Yuan Xiaodong; Wang Xiaohong; Cheng Xiaofeng

    2013-01-01

    An online cleanliness control method based on the online monitoring system was developed for controlling the particle pollution and damage of upward-facing transport mirrors in the integration test bed. By building up gas knife system, the online cleanliness processing was effectively achieved for the particle pollution on the mirror surface. By using the gas screen, the cleanliness of the mirror surface was effectively online maintained. The image processing system was applied to assessing the effect of online cleanliness processing. The experimental results indicate that the particle pollution was reduced by the gas knife and the gas screen was useful to avoid the settlement of particle pollution. (authors)

  7. Optimized qualification protocol on particle cleanliness for EUV mask infrastructure

    Science.gov (United States)

    van der Donck, J. C. J.; Stortelder, J. K.; Derksen, G. B.

    2011-11-01

    With the market introduction of the NXE:3100, Extreme Ultra Violet Lithography (EUVL) enters a new stage. Now infrastructure in the wafer fabs must be prepared for new processes and new materials. Especially the infrastructure for masks poses a challenge. Because of the absence of a pellicle reticle front sides are exceptionally vulnerable to particles. It was also shown that particles on the backside of a reticle may cause tool down time. These effects set extreme requirements to the cleanliness level of the fab infrastructure for EUV masks. The cost of EUV masks justifies the use of equipment that is qualified on particle cleanliness. Until now equipment qualification on particle cleanliness have not been carried out with statistically based qualification procedures. Since we are dealing with extreme clean equipment the number of observed particles is expected to be very low. These particle levels can only be measured by repetitively cycling a mask substrate in the equipment. Recent work in the EUV AD-tool presents data on added particles during load/unload cycles, reported as number of Particles per Reticle Pass (PRP). In the interpretation of the data, variation by deposition statistics is not taken into account. In measurements with low numbers of added particles the standard deviation in PRP number can be large. An additional issue is that particles which are added in the routing outside the equipment may have a large impact on the testing result. The number mismatch between a single handling step outside the tool and the multiple cycling in the equipment makes accuracy of measurements rather complex. The low number of expected particles, the large variation in results and the combined effect of added particles inside and outside the equipment justifies putting good effort in making a test plan. Without a proper statistical background, tests may not be suitable for proving that equipment qualifies for the limiting cleanliness levels. Other risks are that a

  8. How Clean Are Hotel Rooms? Part II: Examining the Concept of Cleanliness Standards.

    Science.gov (United States)

    Almanza, Barbara A; Kirsch, Katie; Kline, Sheryl Fried; Sirsat, Sujata; Stroia, Olivia; Choi, Jin Kyung; Neal, Jay

    2015-01-01

    Hotel room cleanliness is based on observation and not on microbial assessment even though recent reports suggest that infections may be acquired while staying in hotel rooms. Exploratory research in the first part of the authors' study was conducted to determine if contamination of hotel rooms occurs and whether visual assessments are accurate indicators of hotel room cleanliness. Data suggested the presence of microbial contamination that was not reflective of visual assessments. Unfortunately, no standards exist for interpreting microbiological data and other indicators of cleanliness in hotel rooms. The purpose of the second half of the authors' study was to examine cleanliness standards in other industries to see if they might suggest standards in hotels. Results of the authors' study indicate that standards from other related industries do not provide analogous criteria, but do provide suggestions for further research.

  9. The nuclear cleanliness: a priority for EDF

    International Nuclear Information System (INIS)

    1999-01-01

    Since autumn 1998 EDF implemented an action plan to improve the nuclear cleanliness on its sites. The first objective is to eliminate the contamination risk, by a better professional training and installation of new detection gantries. (A.L.B.)

  10. Sensor for the working surface cleanliness definition in vacuum

    Science.gov (United States)

    Deulin, E. A.; Mashurov, S. S.; Gatsenko, A. A.

    2016-07-01

    Modern development of nanotechnology as one of the modern science priority directions is impossible to imagine without the use of vacuum systems and technologies. And the better the vacuum (lower the pressure), the “cleaner” we get a surface, which is very important for nanotechnology. Determination of the cleanliness of the surface or the amount of molecular layers of adsorbed gases on the working surface of the products especially in industry, where the cleanliness of the working surface is a key parameter of the technological process and has a significant influence on the output parameters of the final product is the main goal of this work.

  11. Sensor for the working surface cleanliness definition in vacuum

    International Nuclear Information System (INIS)

    Deulin, E A; Mashurov, S S; Gatsenko, A A

    2016-01-01

    Modern development of nanotechnology as one of the modern science priority directions is impossible to imagine without the use of vacuum systems and technologies. And the better the vacuum (lower the pressure), the “cleaner” we get a surface, which is very important for nanotechnology. Determination of the cleanliness of the surface or the amount of molecular layers of adsorbed gases on the working surface of the products especially in industry, where the cleanliness of the working surface is a key parameter of the technological process and has a significant influence on the output parameters of the final product is the main goal of this work. (paper)

  12. The importance of cleanliness in a proper construction site management in malaysia: a contractor’s perspective

    Science.gov (United States)

    Shazwan, M. A.; Quintin, J. V.; Osman, N. A.; Suhaida, S. K.; Ma'arof, M. I. N.

    2017-11-01

    Construction site’s cleanliness and tidiness is one of top main concerns of construction site management. A good site management with adequate planning in regards to housekeeping will ensure safety to both the site’s working personnel and the neighbouring environment. This is especially of priority today due to the rapid growth of construction projects in Malaysia. Nevertheless, to date, statistics had shown that housekeeping related accidents happened repeatedly despite the awareness on site’s cleanliness and tidiness. The objective of this study was to explore constructor’s perspective on site cleanliness and tidiness. A set of questionnaire was distributed to thirty-four (34) Grade 7 CIDB contractors’ firms in Petaling Jaya. Petaling Jaya was chosen since this area are developed area covered with residential area and cleaning management an importance issues. The goals of the survey study were to identify the following items from the perception of the contractors: (i) the hierarchy of importance of several purposes in ensuring construction site’s cleanliness and tidiness, and (ii) the risk factors that influence a construction site’s level of cleanliness and tidiness. It was found that from the contractor’s perspective, ensuring a site cleanliness and tidiness is of importance mainly due to the need in protecting the environment, whilst, the least in cost saving. In addition, poor personnel’s working attitude was found to be the main risk factor that will influences a construction site’s level of cleanliness and tidiness. Conclusively, construction site’s cleanliness and tidiness is highly vital. Even so, for nationwide awareness on the topic matter will requires full cooperation from all related parties.

  13. Theoretical and Experimental Studies of Dissimilar Secondary Metallurgy Methods for Improving Steel Cleanliness

    Science.gov (United States)

    Pitts-Baggett, April

    Due to a continual increasing industry demand for clean steels, a multi-depth sampling approach was developed to gain a more detailed depiction of the reactions occurring in the ladle throughout the Ladle Metallurgy Furnace (LMF) processing. This sampling technique allows for the ability for samples to be reached at depths, which have not been able to be captured before, of approximately 1.5 m below the slag layer. These samples were also taken in conjunction with samples taken just under the slag layer as well as in between those samples. Additional samples were also taken during the processing including multi-point slag sampling. The heats were divided in to five key processing steps: Start of heat (S), after Alloying (A), after desulfurization/start of pre-Rinse (R), prior to Ca treatment (C), and End of heat (E). Sampling sets were collected to compare the effects of silicon, desulfurization rates, slag emulsification, slag evolution and inclusion evolution. By gaining the ability to gather multiple depths, it was determined that the slag emulsification has the ability to follow the flow pattern of the ladle deeper into the ladle than previously seen in literature. Inclusion evolution has been shown by numerous researchers; however, this study showed differences in the inclusion grouping and distribution at the different depths of the ladle through Automated Feature Analysis (AFA). Also, the inclusion path was seen to change depending on both the silicon content and the sulfur content of the steel. This method was applied to develop a desulfurization model at Nucor Steel Tuscaloosa, Inc. (NSTI). In addition to a desulfurization model, a calcium (Ca) model was also developed. The Ca model was applied to target a finished inclusion region based on the conditions up to the wire treatment. These conditions included time, silicon content, and sulfur concentration. Due to the inability of this model to handle every process variable, a new procedure was created to

  14. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  15. Treatment of Childhood Encopresis: Full Cleanliness Training

    Science.gov (United States)

    Arnold, Susan; Doleys, Daniel M.

    1975-01-01

    Full Cleanliness Training (a procedure in which the trainee is required to correct the results of inappropriate toileting behavior by cleaning himself and his clothing) was used in combination with positive reinforcement to deal with a trainable retarded 8 year old boy with encopresis and a toilet phobia. (Author/CL)

  16. The effects of time, temperature and rotation of water on the corrosion rate of different types of steels

    International Nuclear Information System (INIS)

    Muhamad Daud; Jamaliah Shariff.

    1984-01-01

    By using hot plate/magnetic stirrer and immersion technique, the steel corroded uniformly and their corrosion rates vary due to type of steel, time of immersion, temperature and rotation of water. Therefore the rate of general corrosion, or sealing, of steel alloys is influenced by a number of factors, those best established being the composition of the metal, time, temperature, velocity, cleanliness or roughness of the metal surface and direct contact with solutions of the other materials. (author)

  17. An index to quantify street cleanliness: the case of Granada (Spain).

    Science.gov (United States)

    Sevilla, Aitana; Rodríguez, Miguel Luis; García-Maraver, Angela; Zamorano, Montserrat

    2013-05-01

    Urban surfaces receive waste deposits from natural and human sources, which create a negative visual impact and are identified as potentially significant contributors to water and air pollution. Local councils are usually responsible for the sweep of roads and footpaths to keep the environment clean and free of litter. Quality controls are useful in order to check whether the services are being executed according to the quantity, quality and performance standards that are provided. In this sense, several factors might affect the efficiency of the management of cleaning and waste collection services; however, only a few contributions are available in the literature on the various aspects associated with the level of street cleanliness. In this paper, the suitability of a Cleanliness Index has been checked, for the case of Granada (South of Spain), in order to contribute to the proper management of public expenditure, improving the quality and cost of an essential service for any municipality. Results have concluded that the city exhibits a good level of cleanliness, although the standard of cleaning varied from one area of the city to another. The Cleaning Index fits well to the general situation of the different districts of Granada and thus, it could be considered a useful tool for measuring the level of cleanliness of the streets of the city and for evaluating the organization of the cleaning service, such that an outsourced company would not be responsible for controlling all the cleaning services. Copyright © 2013 Elsevier Ltd. All rights reserved.

  18. ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    T. Misiak

    1996-06-26

    The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

  19. Cleaning and Cleanliness Verification Techniques for Mars Returned Sample Handling

    Science.gov (United States)

    Mickelson, E. T.; Lindstrom, D. J.; Allton, J. H.; Hittle, J. D.

    2002-01-01

    Precision cleaning and cleanliness verification techniques are examined as a subset of a comprehensive contamination control strategy for a Mars sample return mission. Additional information is contained in the original extended abstract.

  20. Assessing the cleanliness of surfaces: Innovative molecular approaches vs. standard spore assays

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, M.; Duc, M.T. La; Probst, A.; Vaishampayan, P.; Stam, C.; Benardini, J.N.; Piceno, Y.M.; Andersen, G.L.; Venkateswaran, K.

    2011-04-01

    A bacterial spore assay and a molecular DNA microarray method were compared for their ability to assess relative cleanliness in the context of bacterial abundance and diversity on spacecraft surfaces. Colony counts derived from the NASA standard spore assay were extremely low for spacecraft surfaces. However, the PhyloChip generation 3 (G3) DNA microarray resolved the genetic signatures of a highly diverse suite of microorganisms in the very same sample set. Samples completely devoid of cultivable spores were shown to harbor the DNA of more than 100 distinct microbial phylotypes. Furthermore, samples with higher numbers of cultivable spores did not necessarily give rise to a greater microbial diversity upon analysis with the DNA microarray. The findings of this study clearly demonstrated that there is not a statistically significant correlation between the cultivable spore counts obtained from a sample and the degree of bacterial diversity present. Based on these results, it can be stated that validated state-of-the-art molecular techniques, such as DNA microarrays, can be utilized in parallel with classical culture-based methods to further describe the cleanliness of spacecraft surfaces.

  1. Developing the Cleanliness Requirements for an Organic-detection Instrument MOMA-MS

    Science.gov (United States)

    Perry, Radford; Canham, John; Lalime, Erin

    2015-01-01

    The cleanliness requirements for an organic-detection instrument, like the Mars Organic Molecule Analyzer Mass Spectrometer (MOMA-MS), on a Planetary Protection Class IVb mission can be extremely stringent. These include surface molecular and particulate, outgassing, and bioburden. The prime contractor for the European Space Agencys ExoMars 2018 project, Thales Alenia Space Italy, provided requirements based on a standard, conservative approach of defining limits which yielded levels that are unverifiable by standard cleanliness verification methods. Additionally, the conservative method for determining contamination surface area uses underestimation while conservative bioburden surface area relies on overestimation, which results in inconsistencies for the normalized reporting. This presentation will provide a survey of the challenge to define requirements that can be reasonably verified and still remain appropriate to the core science of the ExoMars mission.

  2. Tool steel quality and surface finishing of plastic molds

    Directory of Open Access Journals (Sweden)

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  3. The surface cleanliness of 316 L + N stainless steel studied by SIMS and AES

    CERN Document Server

    Mathewson, A G

    1974-01-01

    Some cleaning methods for 316 L+N stainless steel including solvent cleaning, high temperature treatment in vacuo and gas discharge cleaning have been studied by SIMS and AES with a view to providing a clean vacuum chamber surface with low gas desorption under ion bombardment. After solvent cleaning the main surface contaminant was found to be C and its associated compounds. Laboratory investigations on small samples of stainless steel showed that clean surfaces could be obtained by heating in vacuo to 800 degrees C followed by exposure to air and by argon or argon/10% oxygen discharge cleaning. Due to a cross contamination within the vacuum system, the 800 degrees C treated chamber gave positive desorption coefficients under ion bombardment. The pure argon discharge cleaned chambers proved stable giving negative desorption coefficients up to 2200 eV ion energy even after several weeks storage discharge treatment and installation. (10 refs).

  4. The effect of cleanliness control during installation work on the amount of accumulated dust in ducts of new HVAC installations.

    Science.gov (United States)

    Holopainen, R; Tuomainen, M; Asikainen, V; Pasanen, P; Säteri, J; Seppänen, O

    2002-09-01

    The aim of this study was to evaluate the amount of dust in supply air ducts in recently installed ventilation systems. The samples for the determination of dust accumulation were collected from supply air ducts in 18 new buildings that have been constructed according to two different cleanliness control levels classified as category P1 (low oil residues and protected against contaminations) and category P2, as defined in the Classification of Indoor Climate, Construction and Building Materials. In the ducts installed according to the requirements of cleanliness category P1 the mean amount of accumulated dust was 0.9 g/m2 (0.4-2.9 g/m2), and in the ducts installed according to the cleanliness category P2 it was 2.3 g/m2 (1.2-4.9 g/m2). A significant difference was found in the mean amounts of dust between ducts of categories P1 and P2 (P < 0.008). The cleanliness control procedure in category P1 proved to be a useful and effective tool for preventing dust accumulation in new air ducts during the construction process. Additionally, the ducts without residual oil had lower amounts of accumulated dust indicating that the demand for oil free components in the cleanliness classification is reasonable.

  5. PLASTIC ANALYSIS OF STEEL FRAME STRUCTURE

    Directory of Open Access Journals (Sweden)

    M. Rogac

    2013-05-01

    Full Text Available This paper presents the plastic analysis of steel frame structure loaded by gravity loads. By applying the cinematic theorem of ultimate analysis, the ultimate load for the case of elastic - ideally plastic material is calculated. The identical structure was treated in the computer program SAP2000 where the zone of material reinforcement in the plastic area was covered. Keywords: Steel frame structure, plastic analysis, ultimate gravity load, material reinforcement.

  6. Characterization of Inclusion Populations in Mn-Si Deoxidized Steel

    Science.gov (United States)

    García-Carbajal, Alfonso; Herrera-Trejo, Martín; Castro-Cedeño, Edgar-Ivan; Castro-Román, Manuel; Martinez-Enriquez, Arturo-Isaias

    2017-12-01

    Four plant heats of Mn-Si deoxidized steel were conducted to follow the evolution of the inclusion population through ladle furnace (LF) treatment and subsequent vacuum treatment (VT). The liquid steel was sampled, and the chemical composition and size distribution of the inclusion populations were characterized. The Gumbel generalized extreme-value (GEV) and generalized Pareto (GP) distributions were used for the statistical analysis of the inclusion size distributions. The inclusions found at the beginning of the LF treatment were mostly fully liquid SiO2-Al2O3-MnO inclusions, which then evolved into fully liquid SiO2-Al2O3-CaO-MgO and partly liquid SiO2-CaO-MgO-(Al2O3-MgO) inclusions detected at the end of the VT. The final fully liquid inclusions had a desirable chemical composition for plastic behavior in subsequent metallurgical operations. The GP distribution was found to be undesirable for statistical analysis. The GEV distribution approach led to shape parameter values different from the zero value hypothesized from the Gumbel distribution. According to the GEV approach, some of the final inclusion size distributions had statistically significant differences, whereas the Gumbel approach predicted no statistically significant differences. The heats were organized according to indicators of inclusion cleanliness and a statistical comparison of the size distributions.

  7. Field experience of cleanliness inspection for secondary-side in PWR steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen

    1997-05-01

    The mechanical cleaning and TV inspection technology for secondary-side in steam generators of Daya Bay Nuclear Power Plant has been used for preventing the heat transfer tubes from damage caused by residues in steam generator and foreign objects. A lancing has been used for steam generators. The high-pressure jet sent from the central lane to the inside of the bundle has two objectives: (a) the mechanical energy in the jet breaks up the deposit, and (b) the particles are then carried to the periphery of the generator, where they are collected by a water circulation system. The TV inspection consists of the inspection before lancing and after lancing. The former includes the inspection of outer tube lane and central tube lane, and the extraction of foreign objects; the latter includes the inspection of inter tube area, outer tube lane and central tube lane, and the extraction of foreign objects. Video cassette are visualized by a specialist who is qualified to realize a map representative of the cleanliness state of the tubesheet, and to judge if it is or not acceptable. The TV inspection obtained a cleanliness conclusion according to acceptance criteria. So, it is important to work out cleanliness acceptance criteria suit for every operation stages. The site practices shown that after lancing, although hard deposit existed and height of hard deposit in some local place exceeded 5 mm, but the sludge remaining on tubesheet was less. If we can conduct periodic lancing to steam generator, the increase rate of hard deposit will be small. (7 refs., 12 figs.)

  8. Chemical analysis of steel by optical emission spectrometry

    International Nuclear Information System (INIS)

    Hayakawa, M.O.; Kajita, T.; Jeszensky, G.

    1981-01-01

    The development of the chemical analysis for special steels by optical emission spectrometry direct reading method with computer, at the Siderurgica N.S. Aparecida S.A. is presented. Results are presented for the low alloy steels and high speed steel. Also, the contribution of this method to the special steel preparation is commented. (Author) [pt

  9. Analysis of polypyrrole-coated stainless steel electrodes

    Indian Academy of Sciences (India)

    Analysis of polypyrrole-coated stainless steel electrodes - Estimation of specific ... is carried out on stainless steel electrodes using -toluene sulphonic acid. ... The feasibility of the electrode for supercapacitor applications is investigated.

  10. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    Energy Technology Data Exchange (ETDEWEB)

    Michelic, S.K., E-mail: susanne.michelic@unileoben.ac.at [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Loder, D. [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Reip, T.; Ardehali Barani, A. [Outokumpu Nirosta GmbH, Essener Straße 244, 44793 Bochum (Germany); Bernhard, C. [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria)

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  11. Waste Management and Attitudes Towards Cleanliness in Medieval Central Europe

    Directory of Open Access Journals (Sweden)

    Havlíček Filip

    2017-12-01

    Full Text Available The paper deals with the relationships between people and waste in the Middle Ages, primarily in urban environments in Central Europe. At the center of interest are the attitudes of the inhabitants of medieval cities towards cleanliness and a description of different waste management practices. This paper also describes an experiment using ashes to launder clothing as one possible use of a particular waste material.

  12. Optimization of welding variables for duplex stainless steel by GTAW and SMAW

    International Nuclear Information System (INIS)

    Ajmal, M.; Anwar, M.Y.; Nawaz, A.

    2006-01-01

    The main problems faced during the welding of duplex stainless steels are cleanliness and slag inclusions. In the present work the methods to eliminate these problems were studied during the welding of duplex stainless steel by Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW). Since the duplex stainless steel is an expensive material, the initial experiments for optimization of welding variables were. carried out on low carbon steel (CS) plates with duplex consumables. Welding of butt groove joints on CS plates was carried with various sets of welding variables i.e. current, voltage and arc energy using duplex consumables. The. radiographic inspection, micro-structural observations and hardness testing of the welds suggested the welding variables that will produce a sound weld on CS plate. These optimized variables were then used for the welding of edge groove joint and T -joint on duplex stainless steel by GTAW and SMAW processes. The hardness and micro-structural study of the joints produced on duplex stainless steel by GTAW and SMAW with duplex consumables were also studied. No slag inclusions and porosity were observed in the microstructure of these weldments and their properties were found similar to the parent metal. (author)

  13. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

  14. X-ray analysis in the steel industry

    International Nuclear Information System (INIS)

    Bourke, T.; Turner, K.

    1999-01-01

    Full text: The steel industry makes extensive use of X-ray analysis at all stages of the steelmaking process. XRF and XRD techniques, together with the associated techniques of electron probe microanalysis and electron microscopy are key tools for exploration and mine site and process development where detailed grade and mineralogical data is required. In production X-ray analysis is used to monitor and control: mine product grade (eg iron ore, coal and other raw materials), steel making production processes (eg iron ore sinter, incoming raw materials), waste products (eg coal watery refuse, slags) and final products (eg paint coatings, customer complaints). The demands put on X-ray analysis by the Steel Industry are severe. Iron ore mining and steelmaking is a continuous process, hence instrumentation has to be robust and reliable. In addition, with ever tightening environmental controls there is an increasing demand for trace heavy element analysis in both raw and waste materials. Copyright (1999) Australian X-ray Analytical Association Inc

  15. Effect of metallurgical factors on the bulk magnetic properties of non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Pampa, E-mail: pampaghosh@gmail.com [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Chromik, Richard R., E-mail: richard.chromik@mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Knight, Andrew M. [Department of Electrical and Computer Engineering, University of Alberta, Edmonton, Alta., Canada T6G 2V4 (Canada); Wakade, Shekhar G. [GM Powertrain, General Motors Company, 823 Joslyn Avenue, Building B, 4AJ35, Pontiac, MI 48340-2920 (United States)

    2014-04-01

    Non-oriented electrical steel (NOES) is one of the most common material used in electrical motors. Core loss and permeability are the most important properties that the motor manufacturers look for. Both these properties are structure sensitive and depend on several metallurgical factors; such as chemistry, grain size, crystallographic texture, cleanliness and stress states in non-oriented electrical steels. It has been observed in this course of the study that the grain size and Si content of NOES are the primary controlling factors to core loss, especially at higher frequencies. On the contrary, crystallographic texture plays an important role at lower frequencies. At higher frequency, core loss increases with increasing grain size and decreasing Si content of the steels. Small difference in grain size (∼50 μm) at lower frequency range has little influence on the magnetic properties but has significant adverse effect as frequency reaches high enough. - Highlights: • Magnetic properties of a set of electrical steels were measured. • Crystallographic texture, chemistry and grain size were studied for their effects on core loss and permeability. • Structure–magnetic property relationships were identified for the electrical steels.

  16. Cleanliness of disposable vs nondisposable electrocardiography lead wires in children.

    Science.gov (United States)

    Addison, Nancy; Quatrara, Beth; Letzkus, Lisa; Strider, David; Rovnyak, Virginia; Syptak, Virginia; Fuzy, Lisa

    2014-09-01

    Mediastinitis costs hospitals thousands of dollars a year and increases the incidence of patient morbidity and mortality. No studies have been done to evaluate adenosine triphosphate (ATP) counts on disposable and nondisposable electrocardiography (ECG) lead wires in pediatric patients. To compare the cleanliness of disposable and nondisposable ECG lead wires in postoperative pediatric cardiac surgery patients by measuring the quantity of ATP (in relative luminescence units [RLUs]). ATP levels correlate with microbial cell counts and are used by institutions to assess hospital equipment and cleanliness. A prospective, randomized trial was initiated with approval from the institutional review board. Verbal consent was obtained from the parents/guardians for each patient. Trained nurses performed ATP swabs on the right and left upper ECG cables on postoperative days 1, 2, and 3. This study enrolled 51 patients. The disposable ECG lead wire ATP count on postoperative day 1 (median, 157 RLUs) was significantly lower (P disposable ECG lead wires (median, 200 RLUs) was also lower (P = .06) than the count for the nondisposable ECG lead wires (median, 453 RLUs). Results of this study support the use of disposable ECG lead wires in postoperative pediatric cardiac surgery patients for at least the first 48 hours as a direct strategy to reduce the ATP counts on ECG lead wires. ©2014 American Association of Critical-Care Nurses.

  17. Associations between active trachoma and community intervention with Antibiotics, Facial cleanliness, and Environmental improvement (A,F,E.

    Directory of Open Access Journals (Sweden)

    Jeremiah Ngondi

    2008-04-01

    Full Text Available Surgery, Antibiotics, Facial cleanliness and Environmental improvement (SAFE are advocated by the World Health Organization (WHO for trachoma control. However, few studies have evaluated the complete SAFE strategy, and of these, none have investigated the associations of Antibiotics, Facial cleanliness, and Environmental improvement (A,F,E interventions and active trachoma. We aimed to investigate associations between active trachoma and A,F,E interventions in communities in Southern Sudan.Surveys were undertaken in four districts after 3 years of implementation of the SAFE strategy. Children aged 1-9 years were examined for trachoma and uptake of SAFE assessed through interviews and observations. Using ordinal logistic regression, associations between signs of active trachoma and A,F,E interventions were explored. Trachomatous inflammation-intense (TI was considered more severe than trachomatous inflammation-follicular (TF. A total of 1,712 children from 25 clusters (villages were included in the analysis. Overall uptake of A,F,E interventions was: 53.0% of the eligible children had received at least one treatment with azithromycin; 62.4% children had a clean face on examination; 72.5% households reported washing faces of children two or more times a day; 73.1% households had received health education; 44.4% of households had water accessible within 30 minutes; and 6.3% households had pit latrines. Adjusting for age, sex, and district baseline prevalence of active trachoma, factors independently associated with reduced odds of a more severe active trachoma sign were: receiving three treatments with azithromycin (odds ratio [OR] = 0.1; 95% confidence interval [CI] 0.0-0.4; clean face (OR = 0.3; 95% CI 0.2-0.4; washing faces of children three or more times daily (OR = 0.4; 95% CI 0.3-0.7; and presence and use of a pit latrine in the household (OR = 0.4; 95% CI 0.2-0.9.Analysis of associations between the A,F,E components of the SAFE strategy and

  18. Liquid steel analysis by laser-induced plasma spectroscopy

    International Nuclear Information System (INIS)

    Gruber, J.

    2002-11-01

    When a nanosecond pulsed laser is focused onto a sample and the intensity exceeds a certain threshold, material is vaporized and a plasma is formed above the sample surface. The laser-light becomes increasingly absorbed by inverse bremsstrahlung and by photo-excitation and photo-ionization of atoms and molecules. The positive feedback, by which the number of energetic electrons for ionization is increased in an avalanche-like manner under the influence of laser-light, is the so-called optical breakdown. Radiating excited atoms and ions within the expanding plasma plume produce a characteristic optical emission spectrum. A spectroscopic analysis of this optical emission of the laser-induced plasma permits a qualitative and quantitative chemical analysis of the investigated sample. This technique is therefore often called laser-induced plasma spectroscopy (LIPS) or laser-induced breakdown spectroscopy (LIBS). LIPS is a fast non-contact technique, by which solid, liquid or gaseous samples can be analyzed with respect to their chemical composition. Hence, it is an appropriate tool for the rapid in-situ analysis of not easily accessible surfaces for process control in industrial environments. In this work, LIPS was studied as a technique to determine the chemical composition of solid and liquid steel. A LIPS set-up was designed and built for the remote and continuous in-situ analysis of the steel melt. Calibration curves were prepared for the LIPS analysis of Cr, Mn, Ni and Cu in solid steel using reference samples with known composition. In laboratory experiments an induction furnace was used to melt steel samples in crucibles, which were placed at a working distance of 1.5 m away from the LIPS apparatus. The response of the LIPS system was monitored on-line during the addition of pure elements to the liquid steel bath within certain concentration ranges (Cr: 0.11 - 13.8 wt%, Cu: 0.044 - 0.54 wt%, Mn: 1.38 - 2.5 wt%, Ni: 0.049 - 5.92 wt%). The analysis of an element

  19. Safety analysis report for packaging (onsite) steel drum

    International Nuclear Information System (INIS)

    McCormick, W.A.

    1998-01-01

    This Safety Analysis Report for Packaging (SARP) provides the analyses and evaluations necessary to demonstrate that the steel drum packaging system meets the transportation safety requirements of HNF-PRO-154, Responsibilities and Procedures for all Hazardous Material Shipments, for an onsite packaging containing Type B quantities of solid and liquid radioactive materials. The basic component of the steel drum packaging system is the 208 L (55-gal) steel drum

  20. Oral cleanliness of 12-13-year-old and 15-year-old school children of Sunsari District, Nepal

    Directory of Open Access Journals (Sweden)

    Yee R

    2006-09-01

    Full Text Available The aim of the study was to evaluate the oral cleanliness of school children in the District of Sunsari, Nepal. A multi-stage random sampling oral epidemiological survey was conducted in private and government, urban, rural town and rural village schools in 15 illakas of Sunsari District, Eastern Nepal. A total of 600, 12-13-year-old and 600 15-year-old school children were examined by trained examiners using the simplified oral hygiene index (OHI-S. The average age-group, debris and calculus index scores were combined to obtain the simplified oral hygiene index (OHI-S. The mean OHI-S scores were compared and evaluated using the parametric t-test for two independent samples. The mean OHI-S for urban 12-13-year-old school children was 0.98 compared to 1.34 for school children of rural towns and 1.44 for school children of rural villages and these differences in mean OHI-S were statistically significant ( P < 0.005. In the 15-year-old age group, urban school children had a mean OHI-S score of 1.00 compared to 1.37 for rural towns and 1.43 for rural villages. The variance in the mean OHI-S scores were statistically significant ( P < 0.005. The overall level of cleanliness in the school children surveyed was good. Children of urban schools had the lowest scores followed by school children from rural towns and then rural villages. When the mean OHI-S scores were compared with the DMFT scores, there was an inverse relationship between oral cleanliness and dental caries. Frequency of sugar consumption and the availability and affordability of fluoridated toothpaste may be important factors in the development of dental caries than oral cleanliness.

  1. Engineering Work Plan for Development of Sludge Pickup Adapter for Fuel Cleanliness Inspections

    International Nuclear Information System (INIS)

    PITNER, A.L.

    2000-01-01

    The plan for developing an adapter to suction up sludge into a calibrated tube for fuel cleanliness inspection activities is described. A primary assessment of fuel cleanliness to be performed after processing through the Primary Cleaning Machine is whether the volume of any remaining canister sludge in or on a fuel assembly exceeds the allowable 14 cm 3 limit. It is anticipated that a general visual inspection of the sludge inventory after fuel assembly separation will usually suffice in making this assessment, but occasions may arise where there is some question as to whether or not the observed quantity of sludge exceeds this limit. Therefore a quantitative method of collecting and measuring the sludge volume is needed for these borderline situations. It is proposed to develop an adapter that fits on the end of the secondary cleaning station vacuum wand that will suction the material from the sludge collection tray into a chamber marked with the limiting volume to permit a direct go/no-go assessment of the sludge quantity

  2. A Metallurgical Evaluation of the Powder-Bed Laser Additive Manufactured 4140 Steel Material

    Science.gov (United States)

    Wang, Wesley; Kelly, Shawn

    2016-03-01

    Using laser powder bed fusion (PBF-L) additive manufacturing (AM) process for steel or iron powder has been attempted for decades. This work used a medium carbon steel (AISI 4140) powder to explore the feasibility of AM. The high carbon equivalent of 4140 steel (CEIIW ≈ 0.83) has a strong tendency toward cold cracking. As such, the process parameters must be carefully controlled to ensure the AM build quality. Through an orthogonally designed experimental matrix, a laser-welding procedure was successfully developed to produce 4140 steel AM builds with no welding defects. In addition, the microstructure and micro-cleanliness of the as-welded PBF-L AM builds were also examined. The results showed an ultra-fine martensite lath structure and an ultra-clean internal quality with minimal oxide inclusion distribution. After optimizing the PBF-L AM process parameters, including the laser power and scan speed, the as-welded AM builds yielded an average tensile strength higher than 1482 MPa and an average 33 J Charpy V-notch impact toughness at -18°C. The surface quality, tensile strength, and Charpy V-notch impact toughness of AM builds were comparable to the wrought 4140 steel. The excellent mechanical properties of 4140 steel builds created by the PBF-L AM AM process make industrial production more feasible, which shows great potential for application in the aerospace, automobile, and machinery industries.

  3. Steel Industry Marginal Opportunity Analysis

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF 347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  4. Multicriteria Analysis of Assembling Buildings from Steel Frame Structures

    Science.gov (United States)

    Miniotaite, Ruta

    2017-10-01

    Steel frame structures are often used in the construction of public and industrial buildings. They are used for: all types of slope roofs; walls of newly-built public and industrial buildings; load bearing structures; roofs of renovated buildings. The process of assembling buildings from steel frame structures should be analysed as an integrated process influenced by such factors as construction materials and machinery used, the qualification level of construction workers, complexity of work, available finance. It is necessary to find a rational technological design solution for assembling buildings from steel frame structures by conducting a multiple criteria analysis. The analysis provides a possibility to evaluate the engineering considerations and find unequivocal solutions. The rational alternative of a complex process of assembling buildings from steel frame structures was found through multiple criteria analysis and multiple criteria evaluation. In multiple criteria evaluation of technological solutions for assembling buildings from steel frame structures by pairwise comparison method the criteria by significance are distributed as follows: durability is the most important criterion in the evaluation of alternatives; the price (EUR/unit of measurement) of a part of assembly process; construction workers’ qualification level (category); mechanization level of a part of assembling process (%), and complexity of assembling work (in points) are less important criteria.

  5. Studying the Use of Photocatalytic Coatings to Increase Building/Structure Sustainability and Cleanliness at NASA Stennis Space Center

    Science.gov (United States)

    Underwood, Lauren

    2013-01-01

    TiO2 coated surfaces demonstrated both visually through photographic representation, and quantitatively, through reflectance measurements that they improved upon the current state of cleanliness upon the surfaces that they were applied to. TiO2 has the potential to both maintain and increase building s sustainability and the overall appearance of cleanliness TiO2 coated slides degraded soot under UV light compared to soot samples on plain uncoated slides under the same conditions Degradation of soot by photocatalysis was far more apparent than degradation of soot by UV light alone This demonstration provides the foundation for a laboratory model that could be used to simulate real world applications for photocatalytic materials Additional research is required to better understand the full potential of TiO2

  6. Recent characterization of steel by surface analysis methods

    International Nuclear Information System (INIS)

    Suzuki, Shigeru

    1996-01-01

    Surface analysis methods, such as Auger electron spectroscopy, X-ray photoelectron spectroscopy, secondary ion mass spectrometry, glow discharge optical emission spectrometry and so on, have become indispensable to characterize surface and interface of many kinds of steel. Although a number of studies on characterization of steel by these methods have been carried out, several problems still remain in quantification and depth profiling. Nevertheless, the methods have provided essential information on the concentration and chemical state of elements at the surface and interface. Recent results on characterization of oxide layers, coated films, etc. on the surface of steel are reviewed here. (author). 99 refs

  7. Stochastic Analysis of Offshore Steel Structures An Analytical Appraisal

    CERN Document Server

    Karadeniz, Halil

    2013-01-01

    Stochastic Analysis of Offshore Steel Structures provides a clear and detailed guide to advanced analysis methods of fixed offshore steel structures using 3D beam finite elements under random wave and earthquake loadings. Advanced and up-to-date research results are coupled with modern analysis methods and essential theoretical information to consider optimal solutions to structural issues. As these methods require and use knowledge of different subject matters, a general introduction to the key areas is provided. This is followed by in-depth explanations supported by design examples, relevant calculations and supplementary material containing related computer programmers. By combining this theoretical and practical approach Stochastic Analysis of Offshore Steel Structures cover a range of key concepts in detail including: ·         The basic principles of standard 3D beam finite elements and special connections, ·         Wave loading - from hydrodynamics to the calculation of wave load...

  8. Influence of the RF electrode cleanliness on plasma characteristics and dust-particle generation in methane dusty plasmas

    Science.gov (United States)

    Géraud-Grenier, I.; Desdions, W.; Faubert, F.; Mikikian, M.; Massereau-Guilbaud, V.

    2018-01-01

    The methane decomposition in a planar RF discharge (13.56 MHz) leads both to a dust-particle generation in the plasma bulk and to a coating growth on the electrodes. Growing dust-particles fall onto the grounded electrode when they are too heavy. Thus, at the end of the experiment, the grounded electrode is covered by a coating and by fallen dust-particles. During the dust-particle growth, the negative DC self-bias voltage (VDC) increases because fewer electrons reach the RF electrode, leading to a more resistive plasma and to changes in the plasma chemical composition. In this paper, the cleanliness influence of the RF electrode on the dust-particle growth, on the plasma characteristics and composition is investigated. A cleanliness electrode is an electrode without coating and dust-particles on its surface at the beginning of the experiment.

  9. Laboratory Study on Prevention of CaO-Containing ASTM "D-Type" Inclusions in Al-Deoxidized Low-Oxygen Steel Melts During Basic Slag Refining

    Science.gov (United States)

    Jiang, Min; Wang, Xin-Hua; Yang, Die; Lei, Shao-Long; Wang, Kun-Peng

    2015-12-01

    Present work was attempted to explore the possibility of preventing CaO-containing inclusions in Al-deoxidized low-oxygen special steel during basic slag refining, which were known as ASTM D-type inclusions. Based on the analysis on formation thermodynamics of CaO-containing inclusions, a series of laboratory experiments were designed and carried out in a vacuum induction furnace. During the experiments, slag/steel reaction equilibrium was intentionally suppressed with the aim to decrease the CaO contents in inclusions, which is different from ordinary concept that slag/steel reaction should be promoted for better control of inclusions. The obtained results showed that high cleanliness of steel was obtained in all the steel melts, with total oxygen contents varied between 0.0003 and 0.0010 pct. Simultaneously, formation of CaO-containing inclusions was successfully prohibited, and all the formed oxide inclusions were MgO-Al2O3 or/and Al2O3 in very small sizes of about 1 to 3 μm. And 90 pct to nearly 98 pct of them were wrapped by relative thicker MnS outer surface layers to produce dual-phased "(MgO-Al2O3) + MnS" or "Al2O3 + MnS" complex inclusions. Because of much better ductility of MnS, certain deformability of these complex inclusions can be expected which is helpful to improve fatigue resistance property of steel. Only very limited number of singular MnS inclusions were with sizes larger than 13 μm, which were formed during solidification because of. In the end, formation of oxide inclusions in steel was qualitatively evaluated and discussed.

  10. Investigation of the cleanliness of transferred graphene. The first step toward its application as a window material for electron microscopy and spectroscopy

    International Nuclear Information System (INIS)

    Ma, Tao; Miyazaki, Kotaro; Ariga, Hiroko; Takakusagi, Satoru; Asakura, Kiyotaka

    2015-01-01

    The cleanliness of transferred graphene is of significant importance for its application as the window material in environmental cells used for electron microscopy and spectroscopy. We investigated the dependence of the cleanliness of graphene on transfer routes, including FeCl 3 etching, (NH 4 ) 2 S 2 O 8 etching, electrochemical delamination, and O 2 -bubbling, by means of transmission electron microscopy and X-ray photoelectron spectroscopy. It was found that electrochemical delamination provided the cleanest graphene with only a small amount of poly(methyl methacrylate) (PMMA) residue existing on the surface. (author)

  11. Design requirements for the radiological zoning and waste cleanliness of the Flamanville 3 PWR

    International Nuclear Information System (INIS)

    Moreau, S.; Abela, G.

    2009-01-01

    Dealing with a reactor under construction, the authors outline its challenges regarding radioprotection (optimization of the collective dose, accessibility to the reactor building during operation). They discuss zoning requirements and studies performed for radioprotection and for waste cleanliness. They present the personnel monitoring system which comprises the 'individual and collective radioprotection measurements' KRC system, and the radioprotection supervision station (PSRP, poste de supervision de la radioprotection)

  12. Damage Analysis and Evaluation of Light Steel Structures Exposed to Wind Hazards

    Directory of Open Access Journals (Sweden)

    Na Yang

    2017-03-01

    Full Text Available Compared to hot-rolled steel structures, cold-formed steel structures are susceptible to extreme winds because of the light weight of the building and its components. Many modern cold-formed steel structures have sustained significant structural damage ranging from loss of cladding to complete collapse in recent cyclones. This article first provides some real damage cases for light steel structures induced by the high winds. After that, the paper reviews research on the damage analysis and evaluation of light steel structures caused by strong winds, which include connection failure, fatigue failure, purlin buckling, and primary frame component instability problems. Moreover, this review will mention some applications of structure damage assessment methods in this area, such as vulnerability analysis and performance-based theory, etc.

  13. Evaluation of electrolytic alkaline cleaners by evaporative-rate analysis

    International Nuclear Information System (INIS)

    Hamilton, C.B.

    1975-01-01

    A method has been developed by which electrolytic alkaline cleaners used in large volumes in steel mills can be evaluated for their ability to clean rolling oil from steel strip without the necessity of large-scale mill trials. The method is evaporative-rate analysis, which can be used to determine the relative amount of residual oil on steel strip after cleaning. The procedure consists in placing a droplet of a solution of a volatile, radioactive, carbon-14 tagged organic compound dissolved in a more volatile solvent, on the surface of the metal, where it forms a ternary solution with any oil on the surface. The amount of oil in this ternary solution affects the rate of evaporation of the tagged compound. The rate of evaporation, monitored by a Geiger-Mueller detector, is a measure of the cleanliness of the surface. A number of commercial alkaline cleaners, both solids and liquids, were evaluated over a range of concentrations. Results indicated that the effectiveness of commercial alkaline cleaners varies greatly, and is a function of the cleaner concentration, cleaner composition, and polarity of cleaning. The presence of antifoaming agents also affects cleaning ability. The results of this study indicate that evaporative-rate analysis is a rapid and effective method for evaluating cleaners

  14. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  15. Advanced analysis and design for fire safety of steel structures

    CERN Document Server

    Li, Guoqiang

    2013-01-01

    Advanced Analysis and Design for Fire Safety of Steel Structures systematically presents the latest findings on behaviours of steel structural components in a fire, such as the catenary actions of restrained steel beams, the design methods for restrained steel columns, and the membrane actions of concrete floor slabs with steel decks. Using a systematic description of structural fire safety engineering principles, the authors illustrate the important difference between behaviours of an isolated structural element and the restrained component in a complete structure under fire conditions. The book will be an essential resource for structural engineers who wish to improve their understanding of steel buildings exposed to fires. It is also an ideal textbook for introductory courses in fire safety for master’s degree programs in structural engineering, and is excellent reading material for final-year undergraduate students in civil engineering and fire safety engineering. Furthermore, it successfully bridges th...

  16. Analysis of heat transfer in plain carbon steels

    International Nuclear Information System (INIS)

    Han, Heung Nam; Lee, Kyung Jong

    1999-01-01

    During cooling of steels, the heat transfer was controlled by radiation, convection, conduction and heat evolution from phase transformation. To analyze the heat transfer during cooling precisely, the material constants such as density, heat capacity and the heat evolved during transformation were obtained as functions of temperature and chemical composition for each phase observed in plain carbon steel using a thermodynamic analysis based on the sublattice model of Fe-C-Mn system. The results were applied to 0.049 wt% and 0.155 wt% carbon steels with an austenitic stainless steel as reference by developing a proper heat transfer governing equation. The equation was solved using the lumped system method. In addition, using a transformation dilatometer with adequate experimental conditions to clarify the individual heat transfer effect, the transformation heat evolved during cooling and the transformation behavior as well as the temperature change were observed. The predicted temperature profiles during cooling were well agreed with the measured ones

  17. Determination of small amounts of aluminum in iron and steel by x-ray fluorescence analysis

    International Nuclear Information System (INIS)

    Ito, Minao; Sato, Shoki; Narita, Masanao

    1981-01-01

    The accuracy of X-ray fluorescence analysis for determining aluminum in steel is generally poor when the aluminum content is below 0.1%. In this study, it is confirmed that the existence of inhomogeneous acid-insoluble aluminum causes the poor accuracy of X-ray fluorescence analysis. The accuracy can be improved by adding granular ferro-zirconium to molten steel when sampling. By using this method, the accuracy of determining aluminum was 0.0024% for low alloy steels and 0.0022% for stainless steels as the standard deviation obtained for a series of differences between an analytical result and a standard value. Corrections for overlapping of the chromium spectrum, and for absorption and enhancement effects of co-existent elements are not necessary for the analysis of low alloy steels, whereas these corrections are necessary for the analysis of stainless steels. (author)

  18. Powdering of Hot-dip Galvannealed steel using Finite Element Analysis

    International Nuclear Information System (INIS)

    Kim, D. W.; Jang, Y. C.; Lee, Y. S.; Kim, S. I.

    2007-01-01

    Demand for hot-dip galvannealed steel has been increased due to it high corrosion resistance, paintability, and formability in automotive industry. Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and therefore it is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. Hence, various research have been carried out to prohibit powdering for improving the quality of GA steel during second manufacturing processing. This paper performed finite element analysis to evaluate local powdering and compared FEA results with V-bending test. The effects of punch radius and coating strength on the powdering was examined

  19. Damage Analysis and Evaluation of Light Steel Structures Exposed to Wind Hazards

    OpenAIRE

    Na Yang; Fan Bai

    2017-01-01

    Compared to hot-rolled steel structures, cold-formed steel structures are susceptible to extreme winds because of the light weight of the building and its components. Many modern cold-formed steel structures have sustained significant structural damage ranging from loss of cladding to complete collapse in recent cyclones. This article first provides some real damage cases for light steel structures induced by the high winds. After that, the paper reviews research on the damage analysis and e...

  20. Static Analysis of Steel Fiber Concrete Beam With Heterosis Finite Elements

    Directory of Open Access Journals (Sweden)

    James H. Haido

    2014-08-01

    Full Text Available Steel fiber is considered as the most commonly used constructional fibers in concrete structures. The formulation of new nonlinearities to predict the static performance of steel fiber concrete composite structures is considered essential. Present study is devoted to investigate the efficiency of utilizing heterosis finite elements analysis in static analysis of steel fibrous beams. New and simple material nonlinearities are proposed and used in the formulation of these elements. A computer program coded in FORTRAN was developed to perform current finite element static analysis with considering four cases of elements stiffness matrix determination. The results are compared with the experimental data available in literature in terms of central deflections, strains, and failure form, good agreement was found. Suitable outcomes have been observed in present static analysis with using of tangential stiffness matrix and stiffness matrix in second iteration of the load increment.

  1. Evolution of the Lunar Receiving Laboratory to the Astromaterial Sample Curation Facility: Technical Tensions Between Containment and Cleanliness, Between Particulate and Organic Cleanliness

    Science.gov (United States)

    Allton, J. H.; Zeigler, R. A.; Calaway, M. J.

    2016-01-01

    The Lunar Receiving Laboratory (LRL) was planned and constructed in the 1960s to support the Apollo program in the context of landing on the Moon and safely returning humans. The enduring science return from that effort is a result of careful curation of planetary materials. Technical decisions for the first facility included sample handling environment (vacuum vs inert gas), and instruments for making basic sample assessment, but the most difficult decision, and most visible, was stringent biosafety vs ultra-clean sample handling. Biosafety required handling of samples in negative pressure gloveboxes and rooms for containment and use of sterilizing protocols and animal/plant models for hazard assessment. Ultra-clean sample handling worked best in positive pressure nitrogen environment gloveboxes in positive pressure rooms, using cleanable tools of tightly controlled composition. The requirements for these two objectives were so different, that the solution was to design and build a new facility for specific purpose of preserving the scientific integrity of the samples. The resulting Lunar Curatorial Facility was designed and constructed, from 1972-1979, with advice and oversight by a very active committee comprised of lunar sample scientists. The high precision analyses required for planetary science are enabled by stringent contamination control of trace elements in the materials and protocols of construction (e.g., trace element screening for paint and flooring materials) and the equipment used in sample handling and storage. As other astromaterials, especially small particles and atoms, were added to the collections curated, the technical tension between particulate cleanliness and organic cleanliness was addressed in more detail. Techniques for minimizing particulate contamination in sample handling environments use high efficiency air filtering techniques typically requiring organic sealants which offgas. Protocols for reducing adventitious carbon on sample

  2. Investigation of the Behavior of Steel Shear Walls Using Finite Elements Analysis

    Directory of Open Access Journals (Sweden)

    K. Abubakri

    2016-10-01

    Full Text Available Currently, steel shear walls are considered by engineers as an economic method against lateral loads imposed by wind and earthquake in tall structures. Accordingly, there is a growing need to develop accurate methods alongside approximation methods to estimate the behavior of these structural elements. The finite element technique is one of the strongest numerical methods in analysis of solid mechanics problems. Finite element analysis however requires high technical knowledge of the behavioral models of materials. Therefore, it is less used by designers for certain structural elements such as steel shear walls. This study examines the failure mechanism of steel shear walls using finite elements analysis and validates this modeling by comparing the results with experimental studies.

  3. Requirements for a cleanable steel HEPA filter derived from a systems analysis

    International Nuclear Information System (INIS)

    Bergman, W.

    1996-06-01

    A systems analysis was conducted to determine customer requirements for a cleanable high efficiency particulate air (HEPA) filter in DOE Environmental Management (EM) facilities. The three principal drivers for cleanable steel HEPA are large cost savings, improved filter reliability, and new regulations; they produce a strong incentive to DOE customers to use cleanable steel HEPA filters. Input for customer requirements were obtained from field trips to EM sites and from discussions. Most existing applications require that cleanable steel HEPA filters meet size/performance requirements of standard glass HEPA filters; applications in new facilities can relax size/weight/pressure drop requirements on a case-by-case basis. We then obtained input from commercial firms on availability of cleanable steel HEPA filters. Systems analysis then showed that currently available technology was only able to meet customer needs in a limited number of cases. Further development is needed to meet requirements of EM customers. For cleanable steel HEPA to be retrofitted into existing systems, pressure drop and weight must be reduced. Pressure drop can be reduced by developing steel fiber media from 0.5 μm dia steel fibers. Weight can be reduced by packaging the steel fiber media in one of the standard HEPA configurations. Although most applications will be able to use standard 304 or 316L alloys, an acid resistant alloy such as Hastelloy or Inconel will be needed for incinerator and other thermal processes

  4. Applicability of finite element method to collapse analysis of steel connection under compression

    International Nuclear Information System (INIS)

    Zhou, Zhiguang; Nishida, Akemi; Kuwamura, Hitoshi

    2010-01-01

    It is often necessary to study the collapse behavior of steel connections. In this study, the limit load of the steel pyramid-to-tube socket connection subjected to uniform compression was investigated by means of FEM and experiment. The steel connection was modeled using 4-node shell element. Three kinds of analysis were conducted: linear buckling, nonlinear buckling and modified Riks method analysis. For linear buckling analysis the linear eigenvalue analysis was done. For nonlinear buckling analysis, eigenvalue analysis was performed for buckling load in a nonlinear manner based on the incremental stiffness matrices, and nonlinear material properties and large displacement were considered. For modified Riks method analysis compressive load was loaded by using the modified Riks method, and nonlinear material properties and large displacement were considered. The results of FEM analyses were compared with the experimental results. It shows that nonlinear buckling and modified Riks method analyses are more accurate than linear buckling analysis because they employ nonlinear, large-deflection analysis to estimate buckling loads. Moreover, the calculated limit loads from nonlinear buckling and modified Riks method analysis are close. It can be concluded that modified Riks method analysis is more effective for collapse analysis of steel connection under compression. At last, modified Riks method analysis is used to do the parametric studies of the thickness of the pyramid. (author)

  5. Mechanical analysis of CFRP-steel hybrid composites considering the interfacial adhesion

    Science.gov (United States)

    Jang, Jinhyeok; Sung, Minchang; Han, Sungjin; Shim, Wonbo; Yu, Woong-Ryeol

    2017-10-01

    Recently, hybrid composites of carbon fiber reinforced plastics (CFRP) and steel have attracted great attention from automotive engineers due to their high potential for lightweight and multi-materials structures. Interestingly, such hybrid composites have demonstrated increased breaking strain, i.e., the breaking strain of CFRP in the hybrid was larger than that of single CFRP. As such the mechanical properties of hybrid composites could not be calculated using the rule of mixture. In addition, such increase is strongly dependent on the adhesion between CFRP and steel. In this study, a numerical analysis model was built to investigate the mechanism behind increased breaking strain of CFRP in the hybrid structure. Using cohesive zone model, the adhesion between CFRP and steel was effectively considered. The numerical results showed that the simulated mechanical behavior of the hybrid composites did not change as much as observed in experimental as the interfacial adhesion varied. We will investigate this discrepancy in detail and will report new analysis method suitable for CFRP and steel hybrid composites.

  6. Multiregion analysis of creep rupture data of 316 stainless steel

    International Nuclear Information System (INIS)

    Maruyama, Kouichi; Armaki, Hassan Ghassemi; Yoshimi, Kyosuke

    2007-01-01

    A creep rupture data set of 316 stainless steel containing 319 data points at nine heats was subjected to a conventional single-region analysis and a multiregion analysis. In the former, the conventional Larson-Miller analysis was applied to the whole data set. In the latter, a data set of a single heat is divided into several data sets, so that the Orr-Sherby-Dorn (OSD) constant Q takes a unique value in each data set, and the conventional OSD analysis was applied to each divided data set. A region with a low value of Q appears in long-term creep of eight heats. Predicted values of the 10 5 h creep rupture stress of three heats were lower than the 99% confidence limit evaluated by the single-region analysis, suggesting that the single-region analysis is error prone. The multiregion analysis is necessary for the correct evaluation of the long-term creep properties of 316 stainless steel

  7. Thermal analysis of high temperature phase transformations of steel

    Directory of Open Access Journals (Sweden)

    K. Gryc

    2013-10-01

    Full Text Available The series of thermal analysis measurements of high temperature phase transformations of real grain oriented electrical steel grade under conditions of two analytical devices (Netzsch STA 449 F3 Jupiter; Setaram SETSYS 18TM were carried out. Two thermo analytical methods were used (DTA and Direct thermal analysis. The different weight of samples was used (200 mg, 23 g. The stability/reproducibility of results obtained by used methodologies was verified. The liquidus and solidus temperatures for close to equilibrium conditions and during cooling (20 °C/min; 80 °C/min were determined. It has been shown that the higher cooling rate lead to lower temperatures for start and end of solidification process of studied steel grade.

  8. Mass spectrometric analysis of helium in stainless steel

    International Nuclear Information System (INIS)

    Isagawa, Hiroto; Wada, Yukio; Asakura, Yoshiro; Tsuji, Nobuo; Sato, Hitoshi; Tsutsumi, Kenichi

    1974-01-01

    Vacuum fusion mass-spectrometry was adopted for the analysis of helium in stainless steel. Samples were heated in a vacuum crucible, and helium in the samples was extracted and collected into a reservoir tank. The gas was then introduced through an orifice into a mass spectrometer, where the amount of helium was determined. The maspeq 070 quadrupole type mass spectrometer made by Shimazu Seisakusho, Ltd. was used. The resolving power was 150, and the mass range of the apparatus was 0-150. The determination limit of helium was about 2 x 10 -3 μg when standard helium gas was analyzed, and was about 10 -2 μg when the helium in stainless steel was analyzed. The relative standard deviation of helium intensity in repetitive measurement was about 2% in the amount of helium of 0.05 μg. Helium was injected into stainless steel by means of alpha particle irradiation with a cyclotron. The amount of helium in stainless steel was then determined. The energy of alpha particles was 34 MeV, and the beam area was 10 mm x 10 mm. The experimental data were higher than the expected value in one case, and were lower in the other case. This difference was attributable to the fluctuation of alpha particle beam, misplacement of sample plates, and unevenness of the alpha beam. (Fukutomi, T.)

  9. Chemical analysis by X-ray fluorescence, of niobium in high-strength plate steels

    International Nuclear Information System (INIS)

    Iozzi, F.B.; Dias, M.J.P.

    1981-01-01

    The use of X-ray fluorescence spectrometry in quantitative analysis of niobium in steels, as an alternative solution for optical emission spectrometry, in the rapid chemical control of steel fabrication by LD type converters, is presented. (M.C.K.) [pt

  10. Quality Analysis of Cutting Steel Using Laser

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2013-02-01

    Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

  11. Quality Analysis of Cutting Steel Using Laser

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2012-12-01

    Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

  12. Behaviour change intervention to improve shared toilet maintenance and cleanliness in urban slums of Dhaka: a cluster-randomised controlled trial.

    Science.gov (United States)

    Alam, Mahbub-Ul; Winch, Peter J; Saxton, Ronald E; Nizame, Fosiul A; Yeasmin, Farzana; Norman, Guy; Masud, Abdullah-Al; Begum, Farzana; Rahman, Mahbubur; Hossain, Kamal; Layden, Anita; Unicomb, Leanne; Luby, Stephen P

    2017-08-01

    Shared toilets in urban slums are often unclean and poorly maintained, discouraging consistent use and thereby limiting impacts on health and quality of life. We developed behaviour change interventions to support shared toilet maintenance and improve user satisfaction. We report the intervention effectiveness on improving shared toilet cleanliness. We conducted a cluster-randomised controlled trial among users of 1226 shared toilets in 23 Dhaka slums. We assessed baseline toilet cleanliness in January 2015. The six-month intervention included provision of hardware (bin for solid waste, 4 l flushing bucket, 70 l water reservoir), and behaviour change communication (compound meetings, interpersonal household sessions, signs depicting rules for toilet use). We estimated the adjusted difference in difference (DID) to assess outcomes and accounted for clustering effects using generalised estimating equations. Compared to controls, intervention toilets were more likely to have water available inside toilet cubicles (DID: +4.7%, 95% CI: 0.2, 9.2), access to brush/broom for cleaning (DID: +8.4%, 95% CI: 2, 15) and waste bins (DID: +63%, 95% CI: 59, 66), while less likely to have visible faeces inside the pan (DID: -13%, 95% CI: -19, -5), the smell of faeces (DID: -7.6%, 95% CI: -14, -1.3) and household waste inside the cubicle (DID: -4%, 95% CI: -7, -1). In one of few efforts to promote shared toilet cleanliness, intervention compounds were significantly more likely to have cleaner toilets after six months. Future research might explore how residents can self-finance toilet maintenance, or employ mass media to reduce per-capita costs of behaviour change. © 2017 John Wiley & Sons Ltd.

  13. Mir Environmental Effects Payload and Returned Mir Solar Panel Cleanliness

    Science.gov (United States)

    Harvey, Gale A.; Humes, Donald H.; Kinard, William H.

    2000-01-01

    The MIR Environmental Effects Payload (MEEP) was attached to the Docking Module of the MIR space station for 18 months during calendar years 1996 and 1997 (March 1996, STS 76 to October 1997, STS 86). A solar panel array with more than 10 years space exposure was removed from the MIR core module in November 1997, and returned to Earth in January, 1998, STS 89. MEEP and the returned solar array are part of the International Space Station (ISS) Risk Mitigation Program. This space flight hardware has been inspected and studied by teams of space environmental effects (SEE) investigators for micrometeoroid and space debris effects, space exposure effects on materials, and electrical performance. This paper reports changes in cleanliness of parts of MEEP and the solar array due to the space exposures. Special attention is given to the extensive water soluble residues deposited on some of the flight hardware surfaces. Directionality of deposition and chemistry of these residues are discussed.

  14. Sensitivity Analysis of Fatigue Crack Growth Model for API Steels in Gaseous Hydrogen.

    Science.gov (United States)

    Amaro, Robert L; Rustagi, Neha; Drexler, Elizabeth S; Slifka, Andrew J

    2014-01-01

    A model to predict fatigue crack growth of API pipeline steels in high pressure gaseous hydrogen has been developed and is presented elsewhere. The model currently has several parameters that must be calibrated for each pipeline steel of interest. This work provides a sensitivity analysis of the model parameters in order to provide (a) insight to the underlying mathematical and mechanistic aspects of the model, and (b) guidance for model calibration of other API steels.

  15. Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

    Directory of Open Access Journals (Sweden)

    Mindaugas Petkevičius

    2011-04-01

    Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

  16. Oral cleanliness and gingival health among Special Olympics athletes in Europe and Eurasia

    Science.gov (United States)

    Fernandez #, Carla; Kaschke, Imke; Perlman, Steven

    2015-01-01

    Background Special Olympics athletes, as well as the general population of people with intellectual disabilities, are expected to have poorer gingival health. The aim of the study is to explore the prevalence of gingival signs of inflammation and its relationship to oral cleanliness and age among Special Olympics athletes from Europe and Eurasia. Material and Methods A retrospective longitudinal study was performed with data collected through standardized oral from 15.941 athletes from annual Special Olympics events held in 49 countries, from Europe and Eurasia between 2007 and 2012. The data was analysed descriptively, with One-Way ANOVA test and Chi-Square test. Results The level of significance was predetermined at a p value disability, Special Olympics. PMID:26241452

  17. Stainless steels with low contents in residual elements for nitric acid environments. Influence of melting processes

    International Nuclear Information System (INIS)

    Desestret, A.; Gay, G.; Soulignac, P.

    1983-01-01

    Nitric acid solutions, as they are for instance employed in the chemical treatment of nuclear fuels, do not apparently pose any more corrosion problems and the safe use of the several steels is well documented. The most difficult corrosion problems are next those related to ''tunnel'' penetrations, in the hot-rolling direction (longitudinal). This phenomenon can be quite important such as to imperial complex structures. Up to the last few years, the only manner to eliminate such ''tunnel'' corrosions was to carry out special operations of remelting and refining under careful selected slag (Electro Slag Remelting or ESR). It turns out indeed that non metallic inclusions are the prime factors in this type of corrosion. Well adapted ladle refining processes made possible to obtain equivalent results at lower costs, while purity and cleanliness are improved to such a degree that a steel of type Cr 18 - Ni 10 thus produced exhibit a nearly absolute resistance to intergranular corrosion in the 14 N (65%) boiling nitric acid (the Huey test) whatever the ''sensitization'' treatment, between 1000 0 C and 600 0 C. In view of its very high tolerance to varied thermal cycles and of the near complete disappearance of any ''tunnel'' corrosion, such a steel is of great interest when complex parts are produced, by machining forged or rolled metal, which is then assembled by welding techniques or procedures which would be forbidden in the case of usual Cr 18 -Ni 10 steels. Similar improvements are also obtained on the two other special steels used in nitric environments: Cr 25 - Ni 20 - C [fr

  18. Selection of pipeline steels with an engineering fracture mechanical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Stenbacka, N [Swedish State Power Board, Vaellingby

    1985-01-01

    Selection of pipeline steels is discussed on the basis of two mutually independent failure mechanisms: elastic fracture and plastic collapse. The presentation is restricted to axial flaws. A formal analysis shows that brittle fracture in modern pipelines has no high priority in design, since steels used today have a high fracture toughness. Instead, a case of practical concern is tha plastic collapse mode, where failure is flow stress controlled. Conditions governing this design case are specified. In conjunction with this, criterions for material selection with regard to fracture toughness is presented.

  19. Mechanical Properties and Fractographic Analysis of High Manganese Steels After Dynamic Deformation Tests

    Directory of Open Access Journals (Sweden)

    Jabłońska M.B.

    2014-10-01

    Full Text Available Since few years many research centres conducting research on the development of high-manganese steels for manufacturing of parts for automotive and railway industry. Some of these steels belong to the group of AHS possessing together with high strength a great plastic elongation, and an ideal uniform work hardening behavior. The article presents the dynamic mechanical properties of two types of high manganese austenitic steel with using a flywheel machine at room temperature with strain rates between 5×102÷3.5×103s?–1. It was found that the both studied steels exhibit a high sensitivity Rm to the strain rate. With increasing the strain rate from 5×102 to 3.5×103s?–1 the hardening dominates the process. The fracture analysis indicate that after dynamic test both steel is characterized by ductile fracture surfaces which indicate good plasticity of investigated steels.

  20. Determination of oxygen content in steel using activation analysis with 14 MeV neutron

    International Nuclear Information System (INIS)

    Calado, C.E.

    1978-01-01

    In the quantitative analysis of oxygen in steel by fast neutron activation analysis the oxygen content is evaluated from the measured activity of 16 N produced. Steel s mples are irradiated in 14 MeV neutron flux. After irradiation the samples are pneumatically transfered to the counting terminal where activity is measured. Oxygen concentrations, are obtained by comparison with standards of specified oxygen content [pt

  1. Numerical Analysis of Prefabricated Steel-Concrete Composite Floor in Typical Lipsk Building

    Directory of Open Access Journals (Sweden)

    Lacki Piotr

    2017-12-01

    Full Text Available The aim of the work was to perform numerical analysis of a steel-concrete composite floor located in a LIPSK type building. A numerical model of the analytically designed floor was performed. The floor was in a six-storey, retail and service building. The thickness of a prefabricated slab was 100 mm. The two-row, crisscrossed reinforcement of the slab was made from φ16 mm rods with a spacing of 150 x 200 mm. The span of the beams made of steel IPE 160 profiles was 6.00 m and they were spaced every 1.20 m. The steelconcrete composite was obtained using 80×16 Nelson fasteners. The numerical analysis was carried out using the ADINA System based on the Finite Element Method. The stresses and strains in the steel and concrete elements, the distribution of the forces in the reinforcement bars and cracking in concrete were evaluated. The FEM model was made from 3D-solid finite elements (IPE profile and concrete slab and truss elements (reinforcement bars. The adopted steel material model takes into consideration the plastic state, while the adopted concrete material model takes into account material cracks.

  2. Multisite evaluation of environmental cleanliness of high-touch surfaces in intensive care unit patient rooms.

    Science.gov (United States)

    Hopman, Joost; Donskey, Curtis J; Boszczowski, Icaro; Alfa, Michelle J

    2018-05-23

    The efficacy of discharge cleaning and disinfection of high-touch surfaces of intensive care unit patient rooms in Brazil, Canada, the Netherlands, and the United States was evaluated and the effect of an educational intervention was determined. Significant site-to-site differences in cleaning regimens and baseline cleanliness levels were observed using ATP levels, colony-forming units, and reflective surface marker removal percent pass rates. An educational intervention that includes rapid feedback of the ATP measurements could significantly improve the quality of the cleaning and disinfection regimens. Copyright © 2018 Association for Professionals in Infection Control and Epidemiology, Inc. All rights reserved.

  3. Experiment and simulation analysis of roll-bonded Q235 steel plate

    International Nuclear Information System (INIS)

    Zhao, G.; Huang, Q.; Zhou, C.; Zhang, Z.; Ma, L.; Wang, X.

    2016-01-01

    Heavy-gauge Q235 steel plate was roll bonded, and the process was simulated using MARC software. Ultrasonic testing results revealed the presence of cracks and lamination defects in an 80-mm clad steel sheet, especially at the head and tail of the steel plate. There were non-uniform ferrite + pearlite microstructures and unbound areas at a bond interface. Through scanning electron microscopy analysis, long cracks and additional inclusions in the cracks were observed at the interface. A fracture analysis revealed non-uniform inclusions that pervaded the interface. Moreover, MARC simulations demonstrated that there was little equivalent strain at the centre of the slab during the first rolling pass. The equivalent centre increased to 0.5 by the fourth rolling pass. Prior to the final pass, the equivalent strain was not consistent across the thickness direction, preventing bonding interfaces from forming consistent deformation and decreasing the residual stress. The initial rolling reduction rate should not be very small (e.g. 5%) as it is averse to the coordination of rolling deformation. Such rolling processes are averse to the rolling bond. (Author)

  4. Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

    Energy Technology Data Exchange (ETDEWEB)

    Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

    2015-04-15

    Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

  5. Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

    International Nuclear Information System (INIS)

    Halim, Zakiah Abd; Jamaludin, Nordin; Junaidi, Syarif; Yahya, Syed Yusainee Syed

    2015-01-01

    Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

  6. Design and analysis of reactor containment of steel-concrete composite laminated shell

    International Nuclear Information System (INIS)

    Ichikawa, K.

    1977-01-01

    Reinforced and prestressed concrete containments for reactors have been developed in order to avoid the difficulties of welding of steel containments encountered as their capacities have become large: growing thickness of steel shells gave rise to the requirement of stress relief at the construction sites. However, these concrete vessels also seem to face another difficulty: the lack of shearing resistance capacity. In order to improve the shearing resistance capacity of the containment vessel, while avoiding the difficulty of welding, a new scheme of containment consisting of steel-concrete laminated shell is being developed. In the main part of a cylindrical vessel, the shell consists of two layers of thin steel plates located at the inner and outer surfaces, and a layer of concrete core into which both the steel plates are anchored. In order to validate the feasibility and safety of this new design, the results of analysis on the basis of up-to-date design loads are presented. The results of model tests in 1:30 scale are also reported. (Auth.)

  7. A phase analysis of mild steel corrosion using 57Fe Moessbauer technique

    International Nuclear Information System (INIS)

    Lal, Roshan; Sharma, N.D.; Suman

    2005-01-01

    A phase analysis of corrosion of mild steel was studied by 57 Fe Moessbauer spectroscopy, when the fumes of aqueous hydrochloric acid in the environment of thermal power plant react with various equipment's and machinery parts made from mild steel. The formation of ΥFeOOH was observed. But the presence of some amount of αFeOOH in the super paramagnetic form cannot be ruled out. (author)

  8. IMPACT STRENGTH AND FAILURE ANALYSIS OF WELDED DAMASCUS STEEL

    Directory of Open Access Journals (Sweden)

    Rastislav Mintách

    2012-01-01

    Full Text Available The aim of this work was the experimental research of damascus steel from point of view of the structural analyze, impact strength and failure analyzes. The damascus steel was produced by method of forged welding from STN 41 4260 spring steel and STN 41 9312 tool steel. The damascus steel consisted of both 84 and 168 layers. The impact strength was experimentally determined for original steels and damascus steels after heat treatment in dependence on temperature in the range from -60 to 160 °C. It has been found that the impact strength of experimental steels decreased with decreasing temperature behind with correlated change of damage mode. In the case of experimental tests performed at high temperature ductile fracture was revealed and with decreasing temperature proportion of cleavage facets increased. Only the STN 41 9312 steel did not show considerable difference in values of the impact strength with changing temperature.

  9. Effect of ventilation rate on air cleanliness and energy consumption in operation rooms at rest.

    Science.gov (United States)

    Lee, Shih-Tseng; Liang, Ching-Chieh; Chien, Tsung-Yi; Wu, Feng-Jen; Fan, Kuang-Chung; Wan, Gwo-Hwa

    2018-02-27

    The interrelationships between ventilation rate, indoor air quality, and energy consumption in operation rooms at rest are yet to be understood. We investigate the effect of ventilation rate on indoor air quality indices and energy consumption in ORs at rest. The study investigates the air temperature, relative humidity, concentrations of carbon dioxide, particulate matter (PM), and airborne bacteria at different ventilation rates in operation rooms at rest of a medical center. The energy consumption and cost analysis of the heating, ventilating, and air conditioning (HVAC) system in the operation rooms at rest were also evaluated for all ventilation rates. No air-conditioned operation rooms had very highest PM and airborne bacterial concentrations in the operation areas. The bacterial concentration in the operation areas with 6-30 air changes per hour (ACH) was below the suggested level set by the United Kingdom (UK) for an empty operation room. A 70% of reduction in annual energy cost by reducing the ventilation rate from 30 to 6 ACH was found in the operation rooms at rest. Maintenance of operation rooms at ventilation rate of 6 ACH could save considerable amounts of energy and achieve the goal of air cleanliness.

  10. Modal Analysis of a Steel Radial Gate Exposed to Different Water Levels

    Science.gov (United States)

    Brusewicz, Krzysztof; Sterpejkowicz-Wersocki, Witold; Jankowski, Robert

    2017-06-01

    With the increase in water retention needs and planned river regulation, it might be important to investigate the dynamic resistance of vulnerable elements of hydroelectric power plants, including steelwater locks. The most frequent dynamic loads affecting hydroengineering structures in Poland include vibrations caused by heavy road and railway traffic, piling works and mining tremors. More destructive dynamic loads, including earthquakes, may also occur in our country, although their incidence is relatively low. However, given the unpredictable nature of such events, as well as serious consequences they might cause, the study of the seismic resistance of the steel water gate, as one of the most vulnerable elements of a hydroelectric power plant, seems to be important. In this study, a steel radial gate has been analyzed. As far as water gates are concerned, it is among the most popular solutions because of its relatively small weight, compared to plain gates. A modal analysis of the steel radial gate was conducted with the use of the FEM in the ABAQUS software. All structural members were modelled using shell elements with detailed geometry representing a real structure.Water was modelled as an added mass affecting the structure. Different water levels were used to determine the most vulnerable state of the working steel water gate. The results of the modal analysis allowed us to compare the frequencies and their eigenmodes in response to different loads, which is one of the first steps in researching the dynamic properties of steel water gates and their behaviour during extreme dynamic loads, including earthquakes.

  11. Fatigue fracture analysis in medium carbon structural steel and austenitic stainless steel by X-ray fractography

    International Nuclear Information System (INIS)

    Rao, N.N.; Azmi bin Rahmat

    1994-01-01

    Apart from the reidual stresses present in the bulk material, a growing fatigue crack may develop its own stress field ahead of the crack tip which in turn could influence the crack propagation behaviour. A fracture surface analysis through measurement of the residual stress of a failed component may provide some additional useful information to that obtained through conventional metallurgical and fracture mechanics investigations. This method of fracture surface analysis using x-ray diffraction technique is known as X -ray Fractography . Residual stress (ρ sub γ) and the full width at half maximum (FWHM) of the x-ray diffraction profile of any reflection are determined at different crack lengths on the fracture surface. These are then corelated to the fracture toughness parameters such as fracture toughness K sub I sub C, the maximum stress intensity factor K sub max and the stress intensity factor range δK. The present investigation aims at detailed x-ray analysis of the fatigue fractured surfaces of the compact tension specimens prepared from ferritic and austenitic stainless steels. The ferritic steel has been subjected to various heat treatments to obtain different microstructures and mechanical properties. The overall observations are analyzed through fatigue (cumulative) damage and material science concepts

  12. 78 FR 11090 - Steel Import Monitoring and Analysis System

    Science.gov (United States)

    2013-02-15

    ... tariffs on these steel imports and providing the steel industry time to restructure. The monitoring system... submissions were received from a coalition of eight steel trade groups (referred to as the ``industry''), a... that helps the industry to closely monitor steel imports. The comments are summarized below. The three...

  13. Effect of analysis parameters on non-linear implicit finite element analysis of marine corroded steel plate

    Science.gov (United States)

    Islam, Muhammad Rabiul; Sakib-Ul-Alam, Md.; Nazat, Kazi Kaarima; Hassan, M. Munir

    2017-12-01

    FEA results greatly depend on analysis parameters. MSC NASTRAN nonlinear implicit analysis code has been used in large deformation finite element analysis of pitted marine SM490A steel rectangular plate. The effect of two types actual pit shape on parameters of integrity of structure has been analyzed. For 3-D modeling, a proposed method for simulation of pitted surface by probabilistic corrosion model has been used. The result has been verified with the empirical formula proposed by finite element analysis of steel surface generated with different pitted data where analyses have been carried out by the code of LS-DYNA 971. In the both solver, an elasto-plastic material has been used where an arbitrary stress versus strain curve can be defined. In the later one, the material model is based on the J2 flow theory with isotropic hardening where a radial return algorithm is used. The comparison shows good agreement between the two results which ensures successful simulation with comparatively less energy and time.

  14. A three-dimensional rupture analysis of steel liners anchored to concrete pressure and containment vessels

    International Nuclear Information System (INIS)

    Bangash, Y.

    1987-01-01

    Steel liners or plates are anchored to concrete pressure and containment vessels for nuclear and offshore facilities. Due to extreme loading conditions a liner may buckle due to the pull-out or shearing of anchors from the base metal and concrete. Under certain conditions attributed to loadings, liner metal deterioration and cracking of concrete behind the liner, the liner may fail by rupture. This paper presents a three-dimensional analysis of steel-concrete elements, using finite elements analysis in which a provision is made for liner instability, anchor strength and stiffness, concrete cracking and finally liner rupture. The analysis is tested first on an octagonal slab with and without an anchored steel liner. It is then extended to concrete pressure and containment vessels. The analytical results obtained are compared well with those available from the experimental tests and other sources. (author)

  15. Investigation of R-Factor for steel moment frame combined with cold-formed steel structures under different load patterns using pushover analysis

    Directory of Open Access Journals (Sweden)

    Siavash Sadeghi

    2017-08-01

    Full Text Available The use of Lightweight Steel Frames (LSF has grown considerably in recent years all over the world due to its unique advantages such as being cost-effective and light-weight, easy and quick installment. Another application is to use them in order to increase the number of new floors on the existing buildings. But since the behavior of the combined structure is not clear, there is no possibility of increasing new floors with Lightweight Steel Frames. Therefore, through selecting and modeling three buildings of three, five and seven floors with steel moment frames in SAP2000 software and adding one or two new floors using Lightweight Steel Frames (LSF and conducting a non-linear static analysis with three different lateral load pattern, we dealt with the seismic behavior and determined the behavior coefficient of each of the combined structures. The results indicated that the use of cold-formed structures in order to add story do not have a significant impact on R-factor. In addition, R-factor depends on the type of the side loading pattern.

  16. Multiple regression analysis of Jominy hardenability data for boron treated steels

    International Nuclear Information System (INIS)

    Komenda, J.; Sandstroem, R.; Tukiainen, M.

    1997-01-01

    The relations between chemical composition and their hardenability of boron treated steels have been investigated using a multiple regression analysis method. A linear model of regression was chosen. The free boron content that is effective for the hardenability was calculated using a model proposed by Jansson. The regression analysis for 1261 steel heats provided equations that were statistically significant at the 95% level. All heats met the specification according to the nordic countries producers classification. The variation in chemical composition explained typically 80 to 90% of the variation in the hardenability. In the regression analysis elements which did not significantly contribute to the calculated hardness according to the F test were eliminated. Carbon, silicon, manganese, phosphorus and chromium were of importance at all Jominy distances, nickel, vanadium, boron and nitrogen at distances above 6 mm. After the regression analysis it was demonstrated that very few outliers were present in the data set, i.e. data points outside four times the standard deviation. The model has successfully been used in industrial practice replacing some of the necessary Jominy tests. (orig.)

  17. Trace analysis of irradiated steel samples from hiroshima by laser ablation inductively coupled plasma mass spectrometry

    International Nuclear Information System (INIS)

    Helal, A.I.; Zahran, N.F.

    2000-01-01

    A double focusing (JEOL, PLASMAX2) and quadrupole (ELAN6000, Perkin Elmer) mass spectrometers were used for the quantitative analysis of trace elements in steel samples from Hiroshima. The quantification of the analytical results was carried out using steel 468 as a standard reference material. The relative sensitivity coefficients (RSC's) for most of the elements varied between 0.12 and 2.93. The effect of iron as a matrix and the non-spectroscopic interferences are studied. Comparison of the results obtained on two steel samples from Hiroshima with that obtained on steel 468 standard reference materials demonstrated that there is no significant difference between them. Therefore, it is possible to say that the irradiated steel samples from Hiroshima have nearly the same specifications of trace element content as those of the normal steel samples

  18. Estimation of CO2 emission for each process in the Japanese steel industry: a process analysis

    International Nuclear Information System (INIS)

    Sakamoto, Y.; Tonooka, Y.

    2000-01-01

    The CO 2 emission for each process in the Japanese steel industry is estimated by a process analysis using statistical data in order to evaluate the possibility of reducing CO 2 emissions. The emission factor of CO 2 for each product and also for crude steel produced from an integrated steel plant route and an electric arc furnaces route is estimated and compared. The CO 2 emissions can be estimated from production amounts of products for each process and for crude steel. The CO 2 emission of blast furnaces is the largest and that of rolling and piping follows. The emission factor of CO 2 of crude steel produced from an integrated steel plant route is approximately 3.8 times as high as that produced via an electric arc furnace route. (Author)

  19. Reliability Analysis of a Steel Frame

    Directory of Open Access Journals (Sweden)

    M. Sýkora

    2002-01-01

    Full Text Available A steel frame with haunches is designed according to Eurocodes. The frame is exposed to self-weight, snow, and wind actions. Lateral-torsional buckling appears to represent the most critical criterion, which is considered as a basis for the limit state function. In the reliability analysis, the probabilistic models proposed by the Joint Committee for Structural Safety (JCSS are used for basic variables. The uncertainty model coefficients take into account the inaccuracy of the resistance model for the haunched girder and the inaccuracy of the action effect model. The time invariant reliability analysis is based on Turkstra's rule for combinations of snow and wind actions. The time variant analysis describes snow and wind actions by jump processes with intermittencies. Assuming a 50-year lifetime, the obtained values of the reliability index b vary within the range from 3.95 up to 5.56. The cross-profile IPE 330 designed according to Eurocodes seems to be adequate. It appears that the time invariant reliability analysis based on Turkstra's rule provides considerably lower values of b than those obtained by the time variant analysis.

  20. Material and energy flow analysis (MEFA – first step in eco-innovation approach to assessment of steel production

    Directory of Open Access Journals (Sweden)

    J. Korol

    2016-10-01

    Full Text Available The main goal of the study was to evaluate material and energy flow analysis (MEFA of steel production. The application of umberto universal software to devise MEFA for the steel production was presented. The material and energy flow analysis of steel production includes a range of technologies through each unit process in integrated steelmaking route in Poland. Modelling MEFA helps a high level of technology to be reached through the effective use of resources and energy.

  1. AES and SIMS analysis of non-metallic inclusions in a low-carbon chromium-steel.

    Science.gov (United States)

    Gammer, Katharina; Rosner, M; Poeckl, G; Hutter, H

    2003-05-01

    In the final step of secondary metallurgical steel processing, calcium is added. Besides Mg, Ca is the most powerful deoxidiser and desulfurisation agent. It reacts with dissolved oxygen and sulfur and reduces oxides and sulfides thereby forming non-metallic inclusions. Within this paper we present the analysis of such inclusions in a low-carbon chromium-steel. Depending on the time of quenching of the steel sample, different structures were revealed by REM, Auger and SIMS: If the steel was quenched immediately after Ca-addition, non-metallic inclusions that appeared to have "cavities" could be detected with SEM. SIMS investigations of these particles showed ring-shaped structures and revealed that the ring is made up of Al, Ca, Mg, O and S. No secondary ions however could be retrieved from the core inside the ring, thus leaving the nature of the "cavities" unclear. If the steel sample was quenched 3 min after Ca addition, inclusions did not have a ring-shaped structure but a compact one.

  2. Reevaluation of ferritic steel ΔDBTT data used in damage function analysis

    International Nuclear Information System (INIS)

    Simons, R.L.

    1980-01-01

    Damage functions for the change in ductile-brittle transition temperature (ΔDBTT) in ferritic steels for application to Light Water Reactor (LWR) pressure vessels were re-evaluated. Two improvements in the analysis of the data resulted in a reduction in data scatter from the 15-30% range to the 4-15% range. These improvements were in the form of an improved fluence dependence function and correction of errors in the fluence values themselves. A comparison of several spectral indices used to correlate the data showed that the A-212 and A-302 steels favored the use of the displacement cross section (dpa) while the A-350 steels favored the use of an interstitial cluster cross section which is spectrally more sensitive to neutron energy than the dpa cross section

  3. Analysis of the elements sputtered during the lanthanum implantation in stainless steels

    International Nuclear Information System (INIS)

    Ager, F.J.; Respaldiza, M.A.; Silva, M.F. da; Redondo, L.M.; Soares, J.C.

    1998-01-01

    The evidence of the modification of the surface structure of the AISI-304 stainless steel during the implantation of lanthanum makes the analysis of the sputtered elements very interesting. Those sputtered elements are deposited on a carbon sheet placed in front of the steel being implanted, and studied by means of RBS and PIXE, together with the implanted specimens. Besides, the protective effect of the implanted ions during the high temperature oxidation is also studied by those techniques together with XRD and thermogravimetric methods. (orig.)

  4. Feasibility analysis of recycling radioactive scrap steel

    International Nuclear Information System (INIS)

    Nichols, F.; Balhiser, B.; Cignetti, N.

    1995-09-01

    The purpose of this study is to: (1) establish a conceptual design that integrates commercial steel mill technology with radioactive scrap metal (RSM) processing to produce carbon and stainless steel sheet and plate at a grade suitable for fabricating into radioactive waste containers; (2) determine the economic feasibility of building a micro-mill in the Western US to process 30,000 tons of RSM per year from both DOE and the nuclear utilities; and (3) provide recommendations for implementation. For purposes of defining the project, it is divided into phases: economic feasibility and conceptual design; preliminary design; detail design; construction; and operation. This study comprises the bulk of Phase 1. It is divided into four sections. Section 1 provides the reader with a complete overview extracting pertinent data, recommendations and conclusions from the remainder of the report. Section 2 defines the variables that impact the design requirements. These data form the baseline to create a preliminary conceptual design that is technically sound, economically viable, and capitalizes on economies of scale. Priorities governing the design activities are: (1) minimizing worker exposure to radionuclide hazards, (2) maximizing worker safety, (3) minimizing environmental contamination, (4) minimizing secondary wastes, and (5) establishing engineering controls to insure that the plant will be granted a license in the state selected for operation. Section 3 provides details of the preliminary conceptual design that was selected. The cost of project construction is estimated and the personnel needed to support the steel-making operation and radiological and environmental control are identified. Section 4 identifies the operational costs and supports the economic feasibility analysis. A detailed discussion of the resulting conclusions and recommendations is included in this section

  5. Laser welded steel sandwich panel bridge deck development : finite element analysis and stake weld strength tests.

    Science.gov (United States)

    2009-09-01

    This report summarizes the analysis of laser welded steel sandwich panels for use in bridge structures and : static testing of laser stake welded lap shear coupons. Steel sandwich panels consist of two face sheets : connected by a relatively low-dens...

  6. Large inelastic deformation analysis of steel pressure vessels at high temperature

    International Nuclear Information System (INIS)

    Ikonen, K.

    2001-01-01

    This publication describes the calculation methodology developed for a large inelastic deformation analysis of pressure vessels at high temperature. Continuum mechanical formulation related to a large deformation analysis is presented. Application of the constitutive equations is simplified when the evolution of stress and deformation state of an infinitesimal material element is considered in the directions of principal strains determined by the deformation during a finite time increment. A quantitative modelling of time dependent inelastic deformation is applied for reactor pressure vessel steels. Experimental data of uniaxial tensile, relaxation and creep tests performed at different laboratories for reactor pressure vessel steels are investigated and processed. An inelastic deformation rate model of strain hardening type is adopted. The model simulates well the axial tensile, relaxation and creep tests from room temperature to high temperature with only a few fitting parameters. The measurement data refined for the inelastic deformation rate model show useful information about inelastic deformation phenomena of reactor pressure vessel steels over a wide temperature range. The methodology and calculation process are validated by comparing the calculated results with measurements from experiments on small scale pressure vessels. A reasonably good agreement, when taking several uncertainties into account, is obtained between the measured and calculated results concerning deformation rate and failure location. (orig.)

  7. QUANTITATIVE ANALYSIS OF BANDED STRUCTURES IN DUAL-PHASE STEELS

    Directory of Open Access Journals (Sweden)

    Benoit Krebs

    2011-05-01

    Full Text Available Dual-Phase (DP steels are composed of martensite islands dispersed in a ductile ferrite matrix, which provides a good balance between strength and ductility. Current processing conditions (continuous casting followed by hot and cold rolling generate 'banded structures' i.e., irregular, parallel and alternating bands of ferrite and martensite, which are detrimental to mechanical properties and especially for in-use properties. We present an original and simple method to quantify the intensity and wavelength of these bands. This method, based on the analysis of covariance function of binary images, is firstly tested on model images. It is compared with ASTM E-1268 standard and appears to be more robust. Then it is applied on real DP steel microstructures and proves to be sufficiently sensitive to discriminate samples resulting from different thermo-mechanical routes.

  8. The Numerical and Experimental Analysis of Ballizing Process of Steel Tubes

    Directory of Open Access Journals (Sweden)

    Dyl T.

    2017-06-01

    Full Text Available This paper presents chosen results of experimental and numerical research of ballizing process of the steel tubes. Ballizing process is a method of burnishing technology of an internal diameter by precisely forcing a ball through a slightly undersized pre-machined tubes. Ballizing process is a fast, low-cost process for sizing and finishing tubes. It consists of pressing a slightly oversized ball through an unfinished tube to quickly bring the hole to desired size. The ball is typically made from a very hard material such as tungsten carbide or bearing steel. Ballizing process is by cold surface plastic forming of the surface structure, thereby leaving a layer of harder material and reducing its roughness. After theoretical and experimental analysis it was determined that the smaller the diameter of the balls, the bigger intensity of stress and strain and strain rate. The paper presents influence of ballizing process on the strain and stress state and on the surface roughness reduction rate of the steel tubes.

  9. The development of 'Macro analyzer' and its application to steel analysis

    International Nuclear Information System (INIS)

    Kitamura, Koichi; Kawashima, Katsuhiro; Soga, Hiromu; Ogawa, Hiroyuki; Saeki, Tsuyoshi; Sato, Mitsuyoshi; Kaneko, Jiro.

    1984-01-01

    Two-dimensional quantitative quick analyzing method has been expected for the accurate evaluation of the segregation and inclusions in steel. A new electron probe large area mapping analyzer(''Macro analyszer''), that permits rapid and accurate two-dimensional analysis of elements even for the large sample(300x100 mm) with the undulation inherent to it, has been developed. This has been achieved by the development of a long-focus electron optics, a broad-view X-ray spectrometer, and a high-speed sample stage. This system was automatically operated with a control computer and at the same time the obtained two-dimensional data were processed with a data processing computer and shown on a color graphic display. By the development of this system, a new quantitative evaluation method of segregation and inclusions in continuously cast slabs and steel materials was established. In this paper, as an example of the use of this system, quantitative characterization of small segregation spots in a lamellartear resistant steel was studied. (author)

  10. Dynamic response analysis of a 24-story damped steel structure

    Science.gov (United States)

    Feng, Demin; Miyama, Takafumi

    2017-10-01

    In Japanese and Chinese building codes, a two-stage design philosophy, damage limitation (small earthquake, Level 1) and life safety (extreme large earthquake, Level 2), is adopted. It is very interesting to compare the design method of a damped structure based on the two building codes. In the Chinese code, in order to be consistent with the conventional seismic design method, the damped structure is also designed at the small earthquake level. The effect of damper systems is considered by the additional damping ratio concept. The design force will be obtained from the damped design spectrum considering the reduction due to the additional damping ratio. The additional damping ratio by the damper system is usually calculated by a time history analysis method at the small earthquake level. The velocity dependent type dampers such as viscous dampers can function well even in the small earthquake level. But, if steel damper is used, which usually remains elastic in the small earthquake, there will be no additional damping ratio achieved. On the other hand, a time history analysis is used in Japan both for small earthquake and extreme large earthquake level. The characteristics of damper system and ductility of the structure can be modelled well. An existing 24-story steel frame is modified to demonstrate the design process of the damped structure based on the two building codes. Viscous wall type damper and low yield steel panel dampers are studied as the damper system.

  11. Strength analysis and optimization of writing mechanism of steel billet marking machine

    Directory of Open Access Journals (Sweden)

    Fu Min

    2017-01-01

    Full Text Available According to steel billet marking theory of plasma arc nicking, the paper designs a dual laser ranging marking machine against online marking of special steel billet and realizes multi-character marking of the end face of hot steel billet. Writing mechanism bases on the rectangular coordinates marking form, Z axis adopts cantilever structure. It completes the overall marking task utilizing the synergy of KK module in X axis, Y axis and Z axis. It makes modal analysis on the writing mechanism model established by Pro/Enginner utilizing ANSYS Workbench at the position of X1Y1Z1, and obtains the first six order modal frequency and analyzes the vibration in the writing process. Moreover, the paper analyzes the static structure of the cantilever of writing mechanism, computes its maximum stress and total deformation. To make the writing mechanism reach the target of light weight, the paper optimizes Z-axis cantilever of writing mechanism. According to the analysis, it is known that the optimized Z-axis cantilever of the writing mechanism still meets the strength and rigidity requirement and total mass declines approximately 30%.

  12. Depth distribution analysis of Martensitic transformations in Xe implanted austenitic stainless steel

    DEFF Research Database (Denmark)

    Johnson, E.; Gerritsen, E.; Chechenin, N.G.

    1989-01-01

    In recent years the implantation of noble gases in metals has been found to induce some exciting phenomena such as formation of inclusions containing solid gas at extremely high pressures. In stainless steels these inclusions are the origin of a stress-induced martensitic fcc → bcc phase...... transformation in the implanted layer. In this work we present results from a depth distribution analysis of the martensitic phase change occurring in Xe implanted single crystals of austenitic stainless steel. Analysis was done by in situ RBS/channeling analysis, X-ray diffraction and cross-section transmission...... electron microscopy (XTEM) of the implanted surface. It is found that the martensitic transformation of the surface layer occurs for fluences above 1 × 1020 m−2. The thickness of the transformed layer increases with fluence to ≈ 150 nm at 1 × 10 21 m−2, which far exceeds the range plus straggling...

  13. Further development of the cleanable steel HEPA filter, cost/benefit analysis, and comparison with competing technologies

    Energy Technology Data Exchange (ETDEWEB)

    Bergman, W.; Lopez, R.; Wilson, K. [Lawrence Livermore National Lab., CA (United States)] [and others

    1997-08-01

    We have made further progress in developing a cleanable steel fiber HEPA filter. We fabricated a pleated cylindrical cartridge using commercially available steel fiber media that is made with 1 {mu}m stainless steel fibers and sintered into a sheet form. Test results at the Department of Energy (DOE) Filter Test Station at Oak Ridge show the prototype filter cartridge has 99.99% efficiency for 0.3 {mu}m dioctyl phthalate (DOP) aerosols and a pressure drop of 1.5 inches. Filter loading and cleaning tests using AC Fine dust showed the filter could be repeatedly cleaned using reverse air pulses. Our analysis of commercially optimized filters suggest that cleanable steel HEPA filters need to be made from steel fibers less than 1{mu}m, and preferably 0.5 {mu}m, to meet the standard HEPA filter requirements in production units. We have demonstrated that 0.5 {mu}m steel fibers can be produced using the fiber bundling and drawing process. The 0.5 {mu}m steel fibers are then sintered into small filter samples and tested for efficiency and pressure drop. Test results on the sample showed a penetration of 0.0015 % at 0.3 {mu}m and a pressure drop of 1.15 inches at 6.9 ft/min (3.5 cm/s) velocity. Based on these results, steel fiber media can easily meet the requirements of 0.03 % penetration and 1.0 inch of pressure drop by using less fibers in the media. A cost analysis of the cleanable steel HEPA filter shows that, although the steel HEPA filter costs much more than the standard glass fiber HEPA filter, it has the potential to be very cost effective because of the high disposal costs of contaminated HEPA filters. We estimate that the steel HEPA filter will save an average of $16,000 over its 30 year life. The additional savings from the clean-up costs resulting from ruptured glass HEPA filters during accidents was not included but makes the steel HEPA filter even more cost effective. 33 refs., 28 figs., 1 tab.

  14. Finite element analysis of composite beam-to-column connection with cold-formed steel section

    Science.gov (United States)

    Firdaus, Muhammad; Saggaff, Anis; Tahir, Mahmood Md

    2017-11-01

    Cold-formed steel (CFS) sections are well known due to its lightweight and high structural performance which is very popular for building construction. Conventionally, they are used as purlins and side rails in the building envelopes of the industrial buildings. Recent research development on cold-formed steel has shown that the usage is expanded to the use in composite construction. This paper presents the modelling of the proposed composite connection of beam-to-column connection where cold-formed steel of lipped steel section is positioned back-to-back to perform as beam. Reinforcement bars is used to perform the composite action anchoring to the column and part of it is embedded into a slab. The results of the finite element and numerical analysis has showed good agreement. The results show that the proposed composite connection contributes to significant increase to the moment capacity.

  15. Cleanliness in context: reconciling hygiene with a modern microbial perspective.

    Science.gov (United States)

    Vandegrift, Roo; Bateman, Ashley C; Siemens, Kyla N; Nguyen, May; Wilson, Hannah E; Green, Jessica L; Van Den Wymelenberg, Kevin G; Hickey, Roxana J

    2017-07-14

    The concept of hygiene is rooted in the relationship between cleanliness and the maintenance of good health. Since the widespread acceptance of the germ theory of disease, hygiene has become increasingly conflated with sterilization. In reviewing studies across the hygiene literature (most often hand hygiene), we found that nearly all studies of hand hygiene utilize bulk reduction in bacterial load as a proxy for reduced transmission of pathogenic organisms. This treatment of hygiene may be insufficient in light of recent microbial ecology research, which has demonstrated that humans have intimate and evolutionarily significant relationships with a diverse assemblage of microorganisms (our microbiota). The human skin is home to a diverse and specific community of microorganisms, which include members that exist across the ecological spectrum from pathogen through commensal to mutualist. Most evidence suggests that the skin microbiota is likely of direct benefit to the host and only rarely exhibits pathogenicity. This complex ecological context suggests that the conception of hygiene as a unilateral reduction or removal of microbes has outlived its usefulness. As such, we suggest the explicit definition of hygiene as "those actions and practices that reduce the spread or transmission of pathogenic microorganisms, and thus reduce the incidence of disease."

  16. Modification of Alumina and Spinel Inclusions by Calcium in Liquid Steel

    Science.gov (United States)

    Verma, Neerav

    2011-12-01

    Steel Cleanliness plays a crucial role in determining steel properties such as toughness, ductility, formability, corrosion resistance and surface quality. The production of clean steel often involves the elimination or chemical and morphological modification of oxide and sulfide inclusions. Along with deteriorating the steel properties, solid inclusions can affect steel castability through nozzle clogging. Nozzle clogging occurs when solid inclusions accumulate in the caster pouring system such as the ladle shroud or submerged entry nozzle (SEN). Thus, it is important to understand how to achieve desired inclusion characteristics (shape, size and chemistry) through the steelmaking process. Among the various practices adopted in industries to counteract the effect of solid inclusions, modification of solid inclusions to liquid or partially liquid state through calcium treatment is one of the methods. Calcium can be used because it has a strong ability to form oxides and sulfides. In Al-killed steels, the most common inclusions are alumina (Al2O3) inclusions, which are solid at steelmaking temperatures. On calcium treatment, solid alumina inclusions are converted to calcium aluminates, which have liquidus temperatures lower than steelmaking temperature (1600°C) [14]. It has been found that alumina inclusions may contain some MgO and such inclusions are termed alumina magnesia spinels (Al2O3.xMgO) [18]. These spinels are more stable than alumina and it has been suggested that they might be more difficult to modify [18]. But, some authors have proposed that MgO can actually help in the liquefaction of inclusions, and have demonstrated successful modification of spinels by Ca treatment [20, 21]. In the present research, the mechanism of transformation of alumina and spinel inclusions upon calcium treatment was studied by characterizing transient evolution of inclusions. A vacuum induction was used for melting, making additions (Al, Al-Mg and CaSi2) and sampling. The

  17. Experimental analysis of residual stresses in pre-straightened SAE 1045 steel

    Energy Technology Data Exchange (ETDEWEB)

    Diehl, Carla Adriana Theis Soares; Rocha, Alexandre da Silva, E-mail: carla.adriana@ufrgs.br [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Laboratorio de Formacao de Metais; Epp, Jérémy; Zoch, Hans-Werner [Stiftung Institut für Werkstofftechnik IWT, University of Bremen (Germany)

    2017-11-15

    This paper aims at analyzing the effects of the roller pre-straightening of wire-rods on residual stress distributions in SAE 1045 steel bars. The combined drawing process is used in industrial production of bars in order to obtain a good surface quality and improved mechanical properties complying with specifications of the final products. In this process, prior to the drawing step, a roller straightening of the steel wire-rod is essential, because it provides the minimum straightness necessary for drawing. Metallographic analysis and hardness test were done for selected samples after different processing steps. Also, residual stress analysis of pre-straightened wire-rods by X-ray diffraction and neutron diffraction were carried out. The hardness tests show higher values near the surface and lower in the center of the wire-rod. Besides, the residual stresses results show a big inhomogeneity from one peripheral position to another and also in the evaluated cross section. (author)

  18. Experimental analysis of residual stresses in pre-straightened SAE 1045 steel

    International Nuclear Information System (INIS)

    Diehl, Carla Adriana Theis Soares; Rocha, Alexandre da Silva

    2017-01-01

    This paper aims at analyzing the effects of the roller pre-straightening of wire-rods on residual stress distributions in SAE 1045 steel bars. The combined drawing process is used in industrial production of bars in order to obtain a good surface quality and improved mechanical properties complying with specifications of the final products. In this process, prior to the drawing step, a roller straightening of the steel wire-rod is essential, because it provides the minimum straightness necessary for drawing. Metallographic analysis and hardness test were done for selected samples after different processing steps. Also, residual stress analysis of pre-straightened wire-rods by X-ray diffraction and neutron diffraction were carried out. The hardness tests show higher values near the surface and lower in the center of the wire-rod. Besides, the residual stresses results show a big inhomogeneity from one peripheral position to another and also in the evaluated cross section. (author)

  19. Steel research using neutron beam techniques. In-situ neutron diffraction, small-angle neutron scattering and residual stress analysis

    International Nuclear Information System (INIS)

    Sueyoshi, Hitoshi; Ishikawa, Nobuyuki; Yamada, Katsumi; Sato, Kaoru; Nakagaito, Tatsuya; Matsuda, Hiroshi; Arakaki, Yu; Tomota, Yo

    2014-01-01

    Recently, the neutron beam techniques have been applied for steel researches and industrial applications. In particular, the neutron diffraction is a powerful non-destructive method that can analyze phase transformation and residual stress inside the steel. The small-angle neutron scattering is also an effective method for the quantitative evaluation of microstructures inside the steel. In this study, in-situ neutron diffraction measurements during tensile test and heat treatment were conducted in order to investigate the deformation and transformation behaviors of TRIP steels. The small-angle neutron scattering measurements of TRIP steels were also conducted. Then, the neutron diffraction analysis was conducted on the high strength steel weld joint in order to investigate the effect of the residual stress distribution on the weld cracking. (author)

  20. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    Science.gov (United States)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  1. Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part A Statistical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

    2015-04-15

    Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. This paper presents a statistical analysis of high frequency stress wave signals captured from a newly developed noninvasive, non-destructive tube inspection technique known as the vibration impact acoustic emission (VIAE) technique. Acoustic emission (AE) signals have been introduced into the ASTM A179 seamless steel tubes using an impact hammer, and the AE wave propagation was captured using an AE sensor. Specifically, a healthy steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AE features extracted from the captured signals are rise time, peak amplitude, duration and count. The VIAE technique also analysed the AE signals using statistical features such as root mean square (r.m.s.), energy, and crest factor. It was evident that duration, count, r.m.s., energy and crest factor could be used to automatically identify the presence of defect in carbon steel tubes using AE signals captured using the non-invasive VIAE technique.

  2. Rapid analysis of steels using laser-based techniques

    International Nuclear Information System (INIS)

    Cremers, D.A.; Archuleta, F.L.; Dilworth, H.C.

    1985-01-01

    Based on the data obtained by this study, we conclude that laser-based techniques can be used to provide at least semi-quantitative information about the elemental composition of molten steel. Of the two techniques investigated here, the Sample-Only method appears preferable to the LIBS (laser-induced breakdown spectroscopy) method because of its superior analytical performance. In addition, the Sample-Only method would probably be easier to incorporate into a steel plant environment. However, before either technique can be applied to steel monitoring, additional research is needed

  3. Design and analysis of reactor containment of steel-concrete composite laminated shell

    International Nuclear Information System (INIS)

    Ichikawa, K.; Isobata, O.; Kawamata, S.

    1977-01-01

    A new scheme of containment consisting of steel-concrete laminated shell is being developed. In the main part of a cylindrical vessel, the shell consists of two layers of thin steel plates located at the inner and outer surfaces, and a layer of concrete core into which both the steel plates are anchored. Because of the compressive and shearing resistance of the concrete core, the layers behave as a composite solid shell. Membrane forces are shared by steel plates and partly by concrete core. Bending moment is effectively resisted by the section with extreme layers of steel. Therefore, both surfaces can be designed as extremely thin plates: the inner plate, which is a load carrying members as well as a liner, can be welded without the laborious process of stress-relieving, and various jointing methods can be applied to the outer plate which is free from the need for leak tightness. The capability of the composite layers of behaving as a unified solid shell section depends largely on the shearing rigidity of the concrete core. However, as its resisting capacity to transverse shearing force is comparatively low, a device for reducing the shearing stress at the junction to the base mat is needed. In the new scheme, this part of the cylindrical shell is divided into multiple layers of the same kind of composite shell. This device makes the stiffness of the bottom of the cylindrical shell to lateral movement minimum while maintaining the proper resistance to membrane forces. The analysis shows that the transverse shearing stress can be reduced to less than 1√n of the ordinary case by dividing the thickness of the shell into n layers which are able to slip against each other at the contact surface. In order to validate the feasibility and safety of this new design, the results of analysis on the basis of up-to-date design loads are presented

  4. Phase analysis of corrosion products of carbon steel in sea water

    International Nuclear Information System (INIS)

    Garcia R, J.; Yee M, H.; Maldonado M, H.; Nunez, L.; Reguera, E.

    1998-01-01

    Nowadays carbon steel continues being the most widely used metallic material in marine and coastal buildings. The economic losses, due to corrosion processes, of those countries with important industrial and social activities in coastal regions are highly significant. In this sense the evaluation of the corrosion process of carbon steel and other materials in seawater or in coastal zones is a primary task for protection methods or to predict the hfe of an specific installation. In this communication we present the phases analysis, using XRD and Moessbauer techniques, of corrosion products of a carbon steel (CT3, equivalent to AISI C1020) exposed in two natural corrosion stations in the Caribbean sea (Cuba). The exposition time run from days to 36 months and the evaluated rust are characteristic of samples totally immersed in seawater, from the splash zone and form coastal zones at different distance from the shoreline. Quantitative phase analysis shown presence of magnetite (Fe 3 O 4 ), maghemite (y-Fe 2 O 3 ), akaganeite (B-FeOOH), lepidocrocite (y-FeOOH) and goethite (a-FeOOH) as iron bearing phases, and CaCO 3 (Calcite and aragonite), these last ones mainly in the immersed samples. Quantitative phase analysis by XRD was implemented as a linear combination of the patterns characteristic of all the detected phases and an appropriate model for the background. The quantitative results were used in kinetic models to understand the phase transformation between the iron oxides and oxy hydroxides in the studied conditions. The XRD qualitative and quantitative results were corroborated by Moessbauer spectroscopy in the temperature range of 20 to 300 K. (Author)

  5. Validation of methods for WDXRF and OES-spark techniques in steel analysis. Determination of the uncertainty of measurements for API steel plant sample

    International Nuclear Information System (INIS)

    Silva, Carlos Eduardo da

    2009-01-01

    The increase of gas and petroleum demanding in the national and international markets, the specification and certification of the chemical analysis results of gas and oil pipe-line have became more and more challenging. A continuous development has been outlined to improve API grade alloy steels (American Petroleum Institute). The steel properties depend on the chemical composition control and process parameters during its manufacturing. In this work, a comparison of the measurement uncertainty between X-ray fluorescence (WD system) and Optical Emission (OES-spark) spectrometry, for API grade steel plant samples analysis, was outlined. Usually, this kind of analyze requires less than 40 seconds for full chemical characterization for adjustment in the process parameters production. The main influence source in the chemical analysis was evaluated for design of experiments. The constituents and trace elements such as Al, Si, P, S, Ti, V, Cr, Mn, Co, Ni, Cu, As, Nb, Mo and Sn were determined using the ASTM E-322, E-415, E-1009 and E-1085 standard methodologies. The 185A and 187A certified reference materials from CMI (Czech Metrology Institute) were used for evaluation of the methods. The uncertainty of the measurement, precision, accuracy, repeatability and reproducibility of the measurements were obtained applying statistic tests, recommended by ISO/IEC 17025. The uncertainty of measurement for each element is discussed for both techniques. (author)

  6. Microstructural characterisation and corrosion performance of old railway girder bridge steel and modern weathering structural steel

    International Nuclear Information System (INIS)

    Tewary, N.K.; Kundu, A.; Nandi, R.; Saha, J.K.; Ghosh, S.K.

    2016-01-01

    Highlights: • Microstructure and corrosion performance are compared for two structural steels. • Microstructure evolution shows primarily ferrite-pearlite in both the steels. • Steels show higher corrosion rate in 1% HCl solution than in 3.5% NaCl solution. • The corrosion products show the presence of oxide, hydroxide and oxy-hydroxides. • The corroded surface reveals morphologies like flowery, cotton balls and rosette. - Abstract: A comparison on microstructure and corrosion performance has been made between the two structural steels used in old railway girder bridge (Sample A) and modern grades of weathering structural steel (Sample B). The microstructures, viewed under optical microscope and scanning electron microscope (SEM), show mainly ferrite-pearlite phase constituents in both the steels, A and B. The phase fraction analysis shows higher amount of pearlite in steel A compared to that of steel B. The grain size of steel A is larger than that of steel B under identical processing condition. The immersion corrosion test in 3.5% NaCl shows that the corrosion rate of steel A increases with time, while the same for steel B decreases with time. On the other hand, corrosion test in 1% HCl shows that the corrosion rate of both steel A and B is higher as compared to that of NaCl which always decreases with time. The XRD analysis of corrosion products show the presence of many oxides, hydroxide and oxy-hydroxide like Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH), Akaganeite (β-FeOOH), Magnetite (Fe_3O_4) and Maghemite (γ-Fe_2O_3) in both the steels. The SEM images of corroded surfaces reveal different morphologies like flowery, cotton balls and rosette etc. which indicate that the corrosion products primarily contain Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH) and Akaganeite (β-FeOOH).

  7. Comparison of stainless steel and titanium alloy orthodontic miniscrew implants: a mechanical and histologic analysis.

    Science.gov (United States)

    Brown, Ryan N; Sexton, Brent E; Gabriel Chu, Tien-Min; Katona, Thomas R; Stewart, Kelton T; Kyung, Hee-Moon; Liu, Sean Shih-Yao

    2014-04-01

    The detailed mechanical and histologic properties of stainless steel miniscrew implants used for temporary orthodontic anchorage have not been assessed. Thus, the purpose of this study was to compare them with identically sized titanium alloy miniscrew implants. Forty-eight stainless steel and 48 titanium alloy miniscrew implants were inserted into the tibias of 12 rabbits. Insertion torque and primary stability were recorded. One hundred grams of tensile force was applied between half of the implants in each group, resulting in 4 subgroups of 24 specimens each. Fluorochrome labeling was administered at weeks 4 and 5. When the rabbits were euthanized at 6 weeks, stability and removal torque were measured in half (ie, 12 specimens) of each of the 4 subgroups. Microdamage burden and bone-to-implant contact ratio were quantified in the other 12 specimens in each subgroup. Mixed model analysis of variance was used for statistical analysis. All implants were stable at insertion and after 6 weeks. The only significant difference was the higher (9%) insertion torque for stainless steel. No significant differences were found between stainless steel and titanium alloy miniscrew implants in microdamage burden and bone-to-implant contact regardless of loading status. Stainless steel and titanium alloy miniscrew implants provide the same mechanical stability and similar histologic responses, suggesting that both are suitable for immediate orthodontic clinical loads. Copyright © 2014 American Association of Orthodontists. Published by Mosby, Inc. All rights reserved.

  8. Coating adherence in galvanized steel assessed by acoustic emission wavelet analysis

    International Nuclear Information System (INIS)

    Gallego, Antolino; Gil, Jose F.; Vico, Juan M.; Ruzzante, Jose E.; Piotrkowski, Rosa

    2005-01-01

    Coating-substrate adherence in galvanized steel is evaluated by acoustic emission wavelet analysis in scratch tests on hot-dip galvanized samples. The acoustic emission results are compared with optical and electron microscopy observations in order to understand coating features related to adherence and to establish criteria aimed at improving the manufacture process

  9. Analysis of local warm forming of high strength steel using near infrared ray energy

    Energy Technology Data Exchange (ETDEWEB)

    Yang, W. H., E-mail: whyang21@hyundai.com [Hyundai Motor Company, 700 Yeompo-ro, Buk-Gu, Ulsan, 683-791 (Korea, Republic of); Lee, K., E-mail: klee@deform.co.kr [Solution Lab, 502, 102, Dunsan-daero 117 beon-gil, Seo-Gu, Daejeon, 302-834 (Korea, Republic of); Lee, E. H., E-mail: mtgs2@kaist.ac.kr, E-mail: dyyang@kaist.ac.kr; Yang, D. Y., E-mail: mtgs2@kaist.ac.kr, E-mail: dyyang@kaist.ac.kr [KAIST, Science Town291, Daehak-ro, Yuseong-Gu, Daejeon 305-701 (Korea, Republic of)

    2013-12-16

    The automotive industry has been pressed to satisfy more rigorous fuel efficiency requirements to promote energy conservation, safety features and cost containment. To satisfy this need, high strength steel has been developed and used for many different vehicle parts. The use of high strength steels, however, requires careful analysis and creativity in order to accommodate its relatively high springback behavior. An innovative method, called local warm forming with near infrared ray, has been developed to help promote the use of high strength steels in sheet metal forming. For this method, local regions of the work piece are heated using infrared ray energy, thereby promoting the reduction of springback behavior. In this research, a V-bend test is conducted with DP980. After springback, the bend angles for specimens without local heating are compared to those with local heating. Numerical analysis has been performed using the commercial program, DEFORM-2D. This analysis is carried out with the purpose of understanding how changes to the local stress distribution will affect the springback during the unloading process. The results between experimental and computational approaches are evaluated to assure the accuracy of the simulation. Subsequent numerical simulation studies are performed to explore best practices with respect to thermal boundary conditions, timing, and applicability to the production environment.

  10. Analysis of local warm forming of high strength steel using near infrared ray energy

    International Nuclear Information System (INIS)

    Yang, W. H.; Lee, K.; Lee, E. H.; Yang, D. Y.

    2013-01-01

    The automotive industry has been pressed to satisfy more rigorous fuel efficiency requirements to promote energy conservation, safety features and cost containment. To satisfy this need, high strength steel has been developed and used for many different vehicle parts. The use of high strength steels, however, requires careful analysis and creativity in order to accommodate its relatively high springback behavior. An innovative method, called local warm forming with near infrared ray, has been developed to help promote the use of high strength steels in sheet metal forming. For this method, local regions of the work piece are heated using infrared ray energy, thereby promoting the reduction of springback behavior. In this research, a V-bend test is conducted with DP980. After springback, the bend angles for specimens without local heating are compared to those with local heating. Numerical analysis has been performed using the commercial program, DEFORM-2D. This analysis is carried out with the purpose of understanding how changes to the local stress distribution will affect the springback during the unloading process. The results between experimental and computational approaches are evaluated to assure the accuracy of the simulation. Subsequent numerical simulation studies are performed to explore best practices with respect to thermal boundary conditions, timing, and applicability to the production environment

  11. Scientific and Technological Principles of Development of New Cold-Resistant Arc-Steels (Steels for Arctic Applications)

    Science.gov (United States)

    Sych, O. V.; Khlusova, E. I.; Yashin, E. A.

    2017-12-01

    The paper presents the results of quantitative analysis of C, Mn, Ni and Cu content on strength and cold-resistance of rolled plates. Relations between the ferritic-bainitic structure morphology and anisotropy and steel performance characteristics have been established. Influence of thermal and deformation rolling patterns on steel structure has been studied. The steel chemical composition has been improved and precision thermomechanical processing conditions for production of cold-resistant Arc-steel plates have been developed.

  12. Microstructure and mechanical analysis of W/P91 steel HIP-joint with Ti interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ji-chao [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Wang, Wanjing, E-mail: wjwang@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Sun, Zhaoxuan; Wang, Xingli; Wei, Ran [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Xie, Chunyi; Li, Qiang [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Luo, Guang-nan [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Hefei Center for Physical Science and Technology, Hefei, 230022 (China); Hefei Science Center of Chinese Academy of Sciences, Hefei, 230027 (China)

    2016-11-15

    Highlights: • W and P91 steel can be joined successfully using the Hot Isostatic Pressing (HIP) method with Ti interlayer. • The experiment was conducted at 760 °C below the P91 steel austenitizing temperature with the pressure 150 MPa for 4 h. • The residual stress concentration is responsible for the fracture of HIP joints under low joining temperature. • Low temperature can reduce the reaction products and improve the mechanical properties of W/Ti/P91 steel joints. - Abstract: W and P91 steel were joined by using the Hot Isostatic Pressing method with Ti interlayer, and the experiments were conducted at 760 °C. The mechanical property, bonding quality and interface microstructure were tested by the Torsion test, Non-Destructive Test, Scanning Electron Microscope and Nano-indentation test. The minimum shear strength of joints was 225 MPa and the failure occurred at the W/Ti interfaces. Metallographic analysis revealed good bonding quality across bonding lines. Almost no reaction products were found in the diffusion region and the Nano-indentation test demonstrated that the solid solution strengthening was caused by inter-diffusion in the diffusion zone. The effect of low joining temperature on reducing reaction products and improving mechanical properties of W/Ti/Steel diffusion bonding were investigated in this paper.

  13. Microstructure and mechanical analysis of W/P91 steel HIP-joint with Ti interlayer

    International Nuclear Information System (INIS)

    Wang, Ji-chao; Wang, Wanjing; Sun, Zhaoxuan; Wang, Xingli; Wei, Ran; Xie, Chunyi; Li, Qiang; Luo, Guang-nan

    2016-01-01

    Highlights: • W and P91 steel can be joined successfully using the Hot Isostatic Pressing (HIP) method with Ti interlayer. • The experiment was conducted at 760 °C below the P91 steel austenitizing temperature with the pressure 150 MPa for 4 h. • The residual stress concentration is responsible for the fracture of HIP joints under low joining temperature. • Low temperature can reduce the reaction products and improve the mechanical properties of W/Ti/P91 steel joints. - Abstract: W and P91 steel were joined by using the Hot Isostatic Pressing method with Ti interlayer, and the experiments were conducted at 760 °C. The mechanical property, bonding quality and interface microstructure were tested by the Torsion test, Non-Destructive Test, Scanning Electron Microscope and Nano-indentation test. The minimum shear strength of joints was 225 MPa and the failure occurred at the W/Ti interfaces. Metallographic analysis revealed good bonding quality across bonding lines. Almost no reaction products were found in the diffusion region and the Nano-indentation test demonstrated that the solid solution strengthening was caused by inter-diffusion in the diffusion zone. The effect of low joining temperature on reducing reaction products and improving mechanical properties of W/Ti/Steel diffusion bonding were investigated in this paper.

  14. Analysis of Steel Wire Rope Diagnostic Data Applying Multi-Criteria Methods

    Directory of Open Access Journals (Sweden)

    Audrius Čereška

    2018-02-01

    Full Text Available Steel ropes are complex flexible structures used in many technical applications, such as elevators, cable cars, and funicular cabs. Due to the specific design and critical safety requirements, diagnostics of ropes remains an important issue. Broken wire number in the steel ropes is limited by safety standards when they are used in the human lifting and carrying installations. There are some practical issues on loose wires—firstly, it shows end of lifetime of the entire rope, independently of wear, lubrication or wrong winding on the drums or through pulleys; and, secondly, it can stick in the tight pulley—support gaps and cause deterioration of rope structure up to birdcage formations. Normal rope operation should not generate broken wires, so increasing of their number shows a need for rope installation maintenance. This paper presents a methodology of steel rope diagnostics and the results of analysis using multi-criteria analysis methods. The experimental part of the research was performed using an original test bench to detect broken wires on the rope surface by its vibrations. Diagnostics was performed in the range of frequencies from 60 to 560 Hz with a pitch of 50 Hz. The obtained amplitudes of the broken rope wire vibrations, different from the entire rope surface vibration parameters, was the significant outcome. Later analysis of the obtained experimental results revealed the most significant values of the diagnostic parameters. The evaluation of the power of the diagnostics was implemented by using multi-criteria decision-making (MCDM methods. Various decision-making methods are necessary due to unknown efficiencies with respect to the physical phenomena of the evaluated processes. The significance of the methods was evaluated using objective methods from the structure of the presented data. Some of these methods were proposed by authors of this paper. Implementation of MCDM in diagnostic data analysis and definition of the

  15. Surface analysis of 316 stainless steel treated with cold atmospheric plasma

    Energy Technology Data Exchange (ETDEWEB)

    Williams, David F., E-mail: david.williams@surrey.ac.uk [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom); TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Kellar, Ewen J.C. [TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Jesson, David A.; Watts, John F. [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom)

    2017-05-01

    Highlights: • Reduction in carbon contamination from ∼80 at.% to 40 at.% after 15 s treatment. • Associated carbon thickness reduction from 4.5 nm to 0.5 nm. • Area treated by torch has a diameter of 11 mm measured using imaging XPS. - Abstract: The surface of 316 stainless steel has been modified using cold atmospheric plasma (CAP) to increase the surface free energy (by cleaning the and chemically activating the surface)IN preparation for subsequent processes such as painting, coating or adhesive bonding. The analyses carried out, on CAP treated 316 stainless steel surfaces, includes X-ray photoelectron spectroscopy (XPS), imaging XPS (iXPS), and surface free energy (SFE) analysis using contact angle measurements. The CAP treatment is shown to increase the SFE of as-received 316 stainless steel from ∼39 mJ m{sup −1} to >72 mJ m{sup −1} after a short exposure to the plasma torch. This was found to correlate to a reduction in adventitious carbon, as determined by XPS analysis of the surface. The reduction from ∼90 at% to ∼30% and ∼39 at%, after being plasma treated for 5 min and 15 s respectively, shows that the process is relatively quick at changing the surface. It is suggested that the mechanism that causes the increase in surface free energy is chain scission of the hydrocarbon contamination triggered by free electrons in the plasma plume followed by chemical functionalisation of the metal oxide surface and some of the remaining carbon contamination layer.

  16. Development of a high-energy x-ray CT and its application to iron and steel analysis

    International Nuclear Information System (INIS)

    Taguchi, Isamu

    1987-01-01

    X-ray computed tomographic scanners are extensively used in medicine but have rarely been applied to non-medical purposes. Steel specimens pose particularly difficult problems - very poor transmission of X-rays and the need for high resolving capability. There have thus been no effective tomographic methods for examining steel specimens. Due to the growing need for non-destructive, non-contact methods for observing and analyzing the internal conditions of steel and raw materials for steel, however, we have developed a new high-energy computed tomographic scanner for steel (CTS). Its major specifications and functions are as follows. Type : 2nd-generation CT, 8-channel, Scanning method : 6deg revolution, 30-time traversing, Slice width : 0.3 mm, Resolving capability : 0.1 x 0.1 mm X-ray source : 420 kV, 3 mA, X-ray detector : BGO scintillator, Standard sample size : 50 mm dia., 50 mm high, Data collection time : 9.5 or 5 min. The CTS was successfully applied to the observation and the analysis of porosities of stainless steel (SUS 304) bloom, pores of iron ore sinters and metallic phases of the meteirites found in Antarctic Continent. (author)

  17. Analysis on composition and inclusions of ballpoint pen tip steel

    Science.gov (United States)

    Yang, Qian-kun; Shen, Ping; Zhang, Dong; Wu, Yan-xin; Fu, Jian-xun

    2018-04-01

    Ballpoint pen tip steel, a super free-cutting stainless steel, exhibits excellent corrosion resistance and good machining properties. In this study, inductively coupled plasma spectroscopy, metallographic microscopy, and scanning electron microscopy were used to determine the elemental contents in five ballpoint pen tips and their components, morphologies, and inclusion distributions. The results showed that the steels were all S-Pb-Te super free-cutting ferritic stainless steel. The free-cutting phases in the steels were mainly MnS, Pb, and small amounts of PbTe. MnS inclusions were in the form of chain distributions, and the aspect ratio of each size inclusion in the chain was small. The stress concentration effect could substantially reduce the cutting force when the material was machined. Some of the Pb was distributed evenly in the steel matrix as fine particles (1-2 μm), and the rest of the Pb was distributed at the middle or at both ends of the MnS inclusions. The Pb plays a role in lubrication and melting embrittlement, which substantially increases the cutting performance. PbTe was also usually distributed in the middle and at both ends of the MnS inclusions, and Te could convert the sulfides into spindles, thereby improving the cutting performance of the steel.

  18. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  19. The habitus of hygiene: discourses of cleanliness and infection control in nursing work.

    Science.gov (United States)

    Brown, Brian; Crawford, Paul; Nerlich, Brigitte; Koteyko, Nelya

    2008-10-01

    This paper reports upon a qualitative interview study of 22 matrons, infection control staff and operating theatre staff who were questioned about their working lives and the role they played in the control of healthcare acquired infections such as MRSA virus in the UK. A theoretical framework drawing upon the work of Bourdieu is deployed as his notion of habitus captures the combination of practical work, physical disposition and ways of looking at the world which are displayed in the interview accounts of labour in the healthcare field. Three themes emerged from the analysis: first, the 'securitization' of healthcare work, concerned with control, supervision, 'making sure' and the management of risk through inspection, audit and the exercise of responsibility; second, the sense of struggle against doctors who were seen to represent a threat to the carefully organized boundaries, through such alleged violations as not washing their hands, wandering between theatre and canteen areas in soiled clothing and thinking the rules did not apply to them; third, in a 'back to basics' theme participants emphasised the fundamentals of what they saw to be nursing work and were concerned with cleanliness and practically based training -- the habitus of hygiene itself. This was formulated in nostalgic terms with reminiscences about basic training earlier in the participants' careers. The preoccupation with hygiene and its 'basic' processes can be seen as a way of managing uncertainty, accumulating a certain kind of symbolic capital and constructing and maintaining boundaries in the healthcare field. It also makes for self-governing, self-exploiting individuals who accrue responsibility to themselves for implementing the 'habitus of hygiene'.

  20. Comparing the Bioburden Measured by Adenosine Triphosphate (ATP) Luminescence Technology to Contact Plate-Based Microbiologic Sampling to Assess the Cleanliness of the Patient Care Environment.

    Science.gov (United States)

    Salsgiver, Elizabeth; Bernstein, Daniel; Simon, Matthew S; Greendyke, William; Jia, Haomiao; Robertson, Amy; Salter, Selma; Schuetz, Audrey N; Saiman, Lisa; Furuya, E Yoko; Calfee, David P

    2018-05-01

    The correlation between ATP concentration and bacterial burden in the patient care environment was assessed. These findings suggest that a correlation exists between ATP concentration and bacterial burden, and they generally support ATP technology manufacturer-recommended cutoff values. Despite relatively modest discriminative ability, this technology may serve as a useful proxy for cleanliness.Infect Control Hosp Epidemiol 2018;39:622-624.

  1. Globalization of Japanese steel industry. Part 2. Welding materials; Tekkogyo no kokusaika. 2. Yozai

    Energy Technology Data Exchange (ETDEWEB)

    Aida, I. [Kobe Steel, Ltd., Kobe (Japan)

    1995-01-01

    This paper mainly discusses the current status and problems of arc welding materials. The domestic production of welding materials has decreased. The recent trend of demand is characterized by the change of form make-up of welding materials. Various technologies for welding materials and their operation in Japan have developed with the progress of steel materials. The high quality and high-grade welding technologies, highly efficient production processes, laborsaving, and robotization have been promoted in various fields. In response to the rapid strong yen, quality and cost have to be further pursued, and amenity and cleanliness of welding have to be realized. The welding technologies have to be developed for large structures, such as ultra high-rise buildings, energy and chemical plants, ships, marine structures, etc. For the welding materials which are applied to robots and robot systems, obstruction factors for the operation have to be removed, which include the unsteady arc, re-arc badness, spattering, wear of chip, slag formation, etc. These measures promote the globalization of welding materials. 17 refs., 4 figs.

  2. Alternative Nonvolatile Residue Analysis with Contaminant Identification Project

    Science.gov (United States)

    Loftin, Kathleen (Compiler); Summerfield, Burton (Compiler); Thompson, Karen (Compiler); Mullenix, Pamela (Compiler); Zeitlin, Nancy (Compiler)

    2015-01-01

    Cleanliness verification is required in numerous industries including spaceflight ground support, electronics, medical and aerospace. Currently at KSC requirement for cleanliness verification use solvents that environmentally unfriendly. This goal of this project is to produce an alternative cleanliness verification technique that is both environmentally friendly and more cost effective.

  3. Chemical state analysis of oxidation products on steel surface by conversion electron Moessbauer spectrometry

    International Nuclear Information System (INIS)

    Ujihira, Yusuke; Nomura, Kiyoshi

    1978-01-01

    The polished NT-70H steel (Fe: 95.97%, C: 0.56%, diameter: 5 cm, thickness: 0.5 cm) was immersed in deionized water or in solutions containing (0.25 -- 0.5) M of chloride, sulfate and nitrate ions. The chemical states of oxidation products of iron on the surface were identified through the analysis of conversion electron Moessbauer spectra (CEMS). CEMS of the steel surface, which had been dipped in deionized water, revealed that γ-FeOOH was formed on the surface. The thickness of γ-FeOOH layer increased with the increase of the duration of dipping. Dissolved oxygen in the solution played an essential role in the oxidation of iron to γ-FeOOH. Oxidation product of iron dipped in the 0.5 M sodium chloride solution was identified as γ-FeOOH. Amorphous paramagnetic iron (III) compound tended to form in the presence of hydrogen peroxide or ammonium ions in the solutions. The increase of alkalinity of the solution up to pH 12 suppressed the oxidation rate and assisted the formation of green rust, which was confirmed by the appearance of the quadrupole splitting peaks of the green rust. In the 0.25 M sodium sulfate solution, oxidation of the steel surface proceeded slowly and the quadrupole splitting peaks of Fe(OH) 2 were seen in the CEMS. The peak intensity of Fe(OH) 2 gradually decreased and that of γ-FeOOH increased by the extension of immersion of steel in the solution. Magnetite (Fe 3 O 4 ) layer was developed beneath the γ-FeOOH layer, when steel was dipped in 0.5 M sodium nitrate solution. However, the peaks of Fe 3 O 4 were not seen on CEMS of steel surface immersed in 0.5 M ammonium nitrate solution. Thus, applying the feasibility of CEMS for the characterization of oxidated compounds of iron on the steel surface formed by the immersion in solutions, the oxidation mechanism of the steel surface was discussed based upon the results of chemical state analyses. (author)

  4. Investigation of the Behavior of Steel Shear Walls Using Finite Elements Analysis

    OpenAIRE

    Abubakri, K.; Veladi, H.

    2016-01-01

    Currently, steel shear walls are considered by engineers as an economic method against lateral loads imposed by wind and earthquake in tall structures. Accordingly, there is a growing need to develop accurate methods alongside approximation methods to estimate the behavior of these structural elements. The finite element technique is one of the strongest numerical methods in analysis of solid mechanics problems. Finite element analysis however requires high technical knowledge of the behavior...

  5. Analysis of Anti-Bullet Resistance of Armored Steels of Foreign Manufacture

    Directory of Open Access Journals (Sweden)

    V. N. Zuzov

    2017-01-01

    Full Text Available The paper studies penetrating armour plates from the steel alloys such as Armox 560T, Domex protect 500, Weldox 700 E, Hardox 400, and Armstal 500, which are used for armour protection. In all tests for five different thick (6 mm, 8 mm, 10 mm, 6 + 6 mm, and 8 + 8mm plates was used one of the most common bullets, i.e. a 7.62 mm "APM2" (hard steel core bullet with an impact velocity of 830 m / s and 920 m / s. The article presents the developed rational finite element models of plates and bullets, which allow us to obtain results with acceptable accuracy and minimum time of solution using the LS-DYNA solver. Predicts the rational thickness values and the steel properties to ensure protection according to the European standard EN1063 ("BR7". Also conducts analysis of influence of the friction coefficient on the results of numerical simulation.The main results of calculations include the residual velocity and kinetic energy of the bullet after penetrating and the pattern of the plate fracture mechanism (for each plate type and thickness. As a result of the studies, it was found that the monolayer 6 mm, 8 mm and 10 mm thick plates from all the investigated steel alloys do not provide a protection level of "BR7" (with an initial bullet velocity of 830 m / s and, on the other hand, the two-layer plates from the alloys Armox 560T, Domex protect 500, and Armstal 500 with a total thickness of 12 mm provide such level of protection. It was also revealed that the influence of the coefficient of friction on the resistance to the bullet penetration is very small, so friction can be neglected.At an initial velocity of 920 m / s a bullet penetrated two-layer 6x2 mm thick plates from all the steel alloys under consideration, while with a thickness of 8x2 mm the bullet could not penetrate (except the Weldox 700E alloy plate.

  6. Spectrography analysis of stainless steel by the point to point technique

    International Nuclear Information System (INIS)

    Bona, A.

    1986-01-01

    A method for the determination of the elements Ni, Cr, Mn, Si, Mo, Nb, Cu, Co and V in stainless steel by emission spectrographic analysis using high voltage spark sources is presented. The 'point-to-point' technique is employed. The experimental parameters were optimized taking account a compromise between the detection sensitivity and the precision of the measurement. The parameters investigated were the high voltage capacitance, the inductance, the analytical and auxiliary gaps, the period of pre burn spark and the time of exposure. The edge shape of the counter electrodes and the type of polishing and diameter variation of the stailess steel eletrodes were evaluated in preliminary assays. In addition the degradation of the chemical power of the developer was also investigated. Counter electrodes of graphite, copper, aluminium and iron were employed and the counter electrode itself was used as an internal standard. In the case of graphite counter electrodes the iron lines were employed as internal standard. The relative errors were the criteria for evaluation of these experiments. The National Bureau of Standards - Certified reference stainless steel standards and the Eletrometal Acos Finos S.A. samples (certified by the supplier) were employed for drawing in the calibration systems and analytical curves. The best results were obtained using the convencional graphite counter electrodes. The inaccuracy and the imprecision of the proposed method varied from 2% to 15% and from 1% to 9% respectively. This present technique was compared to others instrumental techniques such as inductively coupled plasma, X-ray fluorescence and neutron activation analysis. The advantages and disadvantages for each case were discussed. (author) [pt

  7. Comparison of the performance of concrete-filled steel tubular and hollow steel diagrid buildings

    Science.gov (United States)

    Peter, Minu Ann; S, Sajith A.; Nagarajan, Praveen

    2018-03-01

    In the recent construction scenario, diagrid structures are becoming a popular high-rise building structural system. Diagrid structures consist of diagonals in the perimeter and an interior core. The corner and interior vertical columns are not required due to the structural efficiency of diagrid structural systems. Steel and concrete are commonly used material for diagrid. An alternate material for diagrid is concrete-filled steel tube (CFST). CFST incorporates the advantages of both steel and concrete. In CFST, the inward buckling of the steel tube is effectively prevented by the filled concrete. The compressive strength of concrete increases due to the tri-axial state of stress in concrete induced by the steel tube. The longitudinal as well as lateral reinforcement to the concrete core is also provided by the steel tube. This paper compares the performance of CFST and steel diagrid buildings using linear static analysis. For this purpose, a 12 storey and 36 storey building are analysed using finite element method and CFST diagrid building is found to perform better.

  8. The Comparative Study of the Competitive Power of the Steel Industry of Every Province in China Based on Correspondence Analysis Method

    Science.gov (United States)

    Zhibo, Ren; Kai, Liu; Wei, Wu

    This paper analyzed and compared the competitive power of steel industry of 30 provinces in our country. At first, we extracted the data containing 16 economic indicators to reflect each province's business conditions of steel industry, then used correspondence analysis method to process the data. We can get every province's level located in the domestic steel industry and its corresponding advantage. This conclusion has important reference value for every province to develop its steel industry's policy.

  9. The difference of 17% ethylenediaminetetraacetic acid irrigation material contact time of 60 seconds and 30 seconds toward of cleanliness of apical third root canal wall

    Directory of Open Access Journals (Sweden)

    Yunita Wijaya

    2011-11-01

    Full Text Available Root canal preparation is one important step in endodontic treatment, involves the cleaning and the shaping of the root canal debris. Root canal cleaning effectiveness depends on the preparation bio-mechanical and irrigation. Purpose of this study was to evaluate the cleanliness of apical third of root canal wall from of debris, with the contact time of 17% EDTA irrigation material for 60 seconds and 30 seconds after root canal preparation using rotary NiTi instruments. This quasi-experimental study was carried out invitro, with random sampling technique. The sample used was 20 central maxillary incisors that have been extracted and divided into two experimental groups of 10 teeth each. The results were analyzed using student t statistics, showed that the average value of the debris of the two groups differed significantly. The contact time of 60 seconds of 17% EDTA showed cleaner root canal than the 30 seconds. The conclusion of this study was there were the differences of the cleanliness of apical third of the root canal with the 60 seconds contact time of 17% EDTA irrigation materials than 30 seconds contact time.

  10. Numerical Analysis on Heat Flux Distribution through the Steel Liner of the Ex-vessel Core Catcher

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Se Hong; Choi, Choeng Ryul [ELSOLTEC, Yongin (Korea, Republic of); Kim, Byung Jo; Lee, Kyu Bok [KEPCO, Gimcheon (Korea, Republic of); Hwang, Do Hyun [KHNP-CRI, Daejeon (Korea, Republic of)

    2016-05-15

    In order to prevent material failure of steel container of the core catcher system due to high temperatures, heat flux through the steel liner wall must be kept below the critical heat flux (CHF), and vapor dry-out of the cooling channel must be avoided. In this study, CFD methodology has been developed to simulate the heat flux distribution in the core catcher system, involving following physical phenomena: natural convection in the corium pool, boiling heat transfer and solidification/melting of the corium. A CFD methodology has been developed to simulate the thermal/hydraulic phenomena in the core catcher system, and a numerical analysis has been carried out to estimate the heat flux through the steel liner of the core catcher. High heat flux values are formed at the free surface of the corium pool. However, the heat flux through the steel liner is maintained below the critical heat flux.

  11. Statistical analysis of fatigue crack growth behavior for grade B cast steel

    International Nuclear Information System (INIS)

    Li, W.; Sakai, T.; Li, Q.; Wang, P.

    2011-01-01

    Tests for fatigue crack growth rate (FCGR) and crack-tip opening displacement (CTOD) were performed to clarify the fatigue crack growth behavior of a railway grade B cast steel. The threshold values of this steel with specific survival probabilities are evaluated, in which the mean value is 8.3516 MPa m 1/2 , very similar to the experimental value, about 8.7279 MPa m 1/2 . Under the conditions of plane strain and small-scale yielding, the values of fracture toughness for this steel with specific survival probabilities are converted from the corresponding critical CTOD values, in which the mean value is about 138.4256 MPa m 1/2 . In consideration of the inherent variability of crack growth rates, six statistical models are proposed to represent the probabilistic FCGR curves of this steel in entire crack propagation region from the viewpoints of statistical evaluation on the number of cycles at a given crack size and the crack growth rate at a given stress intensity factor range, stochastic characteristic of crack growth as well as statistical analysis of coefficient and exponent in FCGR power law equation. Based on the model adequacy checking, result shows that all models are basically in good agreement with test data. Although the probabilistic damage-tolerant design based on some models may involve a certain amount of risk in stable crack propagation region, they just accord with the fact that the dispersion degree of test data in this region is relatively smaller.

  12. Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

    International Nuclear Information System (INIS)

    Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

    1998-01-01

    Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

  13. The effect of floor type on the performance, cleanliness, carcass characteristics and meat quality of dairy origin bulls.

    Science.gov (United States)

    Murphy, V S; Lowe, D E; Lively, F O; Gordon, A W

    2018-05-01

    The aim of this study was to evaluate the effect of using different floor types to accommodate growing and finishing beef cattle on their performance, cleanliness, carcass characteristics and meat quality. In total, 80 dairy origin young bulls (mean initial live weight 224 kg (SD=28.4 kg)) were divided into 20 blocks with four animals each according to live weight. The total duration of the experimental period was 204 days. The first 101 days was defined as the growing period, with the remainder of the study defined as the finishing period. Cattle were randomly assigned within blocks to one of four floor type treatments, which included fully slatted flooring throughout the entire experimental period (CS); fully slatted flooring covered with rubber strips throughout the entire experimental period (RS); fully slatted flooring during the growing period and moved to a solid floor covered with straw bedding during the finishing period (CS-S) and fully slatted flooring during the growing period and moved to fully slatted flooring covered with rubber strips during the finishing period (CS-RS). Bulls were offered ad libitum grass silage supplemented with concentrates during the growing period. During the finishing period, bulls were offered concentrates supplemented with chopped barley straw. There was no significant effect of floor type on total dry matter intake (DMI), feed conversion ratio, daily live weight gain or back fat depth during the growing and finishing periods. Compared with bulls accommodated on CS, RS and CS-RS, bulls accommodated on CS-S had a significantly lower straw DMI (Pcarcass characteristics or meat quality. However, bulls accommodated on CS-S had a tendency for less channel, cod and kidney fat (P=0.084) compared with those accommodated on CS, RS and CS-RS. Overall, floor type had no effect on the performance, cleanliness, carcass characteristics or meat quality of growing or finishing beef cattle.

  14. Cleanliness distribution of high-carbon chromium bearing steel billets and growth behavior of inclusions during solidification; Distribución y crecimiento de inclusiones en la solidificación de barras de acero para rodamientos con cromo y alto contenido de carbono

    Energy Technology Data Exchange (ETDEWEB)

    Gu, C.; Bao, Y.; Lin, L.

    2017-09-01

    Variation of cleanliness and distribution of inclusions in thickness and width direction of highcarbon chromium bearing steel billets has been studied using total oxygen and nitrogen analysis and SEM/EDS, and the growth behavior of inclusions during solidification was studied with the help of solidification model. The region wit h relatively high total oxygen contents in the cross profile of billets is between inner arc side 3/16 and outer arc side 1/4; between left edge side 5/16 and right edge side 5/16. The formation sequence of inclusions is MgO-Al2O3 > TiN > MnS. MnS could wrap MgO-Al2O3 and reduces the damage to steel matrix caused by the latter, but generally could not effectively wrap TiN. Besides, TiN could wrap MgO-Al2O3 before MnS, which would weaken the protective capacity of MnS. Moreover, compared with MgO-Al2O3 inclusions, the sizes of TiN inclusions are generally larger. Thus the control of TiN inclusions should be strengthened. In hickness direction, the maximum size regions of TiN and MnS inclusions are inner arc side 1/3 and outer arc side 1/3; in width direction, the regions are edge side 1/3. During bearing processing, these regions and the regions with high total oxygen content should be avoided. [Spanish] La distribución de inclusiones en las secciones transversales y longitudinales de barras de acero para rodamientos al cromo con alto contenido de carbono se ha estudiado determinando el contenido total de nitrógeno y oxígeno y mediante SEM/EDS. El crecimiento de inclusiones durante la solidificación se estudió con la ayuda del modelo de solidificación. La zona con contenido total de oxígeno relativamente alto en la sección transversal de las barras, es entre el arco interior de 3/16 y el exterior 1/4; entre el borde izquierdo 5/16 y el derecho 5/16. La secuencia de formación de las inclusiones es MgO-Al2O3 > TiN > MnS. El MnS podría envolver a los óxidos de magnesio y aluminio (MgO-Al2O3) y reducir el daño causado al acero, pero

  15. Free vibration analysis of corroded steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Eslami-Majd, Alireza; Rahbar-Ranji, Ahmad [AmirKabir University of Technology, Tehran (Iran, Islamic Republic of)

    2014-06-15

    Vibration analysis of unstiffened/stiffened plates has long been studied due to its importance in the design and condition assessments of ship and offshore structures. Corrosion is inevitable in steel structures and has been so far considered in strength analysis of structures. We studied the free vibration of pitted corroded plates with simply supported boundary conditions. Finite element analysis, with ABAQUS, was used to determine the natural frequencies and mode shapes of corroded plates. Influential parameters including plate aspect ratio, degree of pit, one-sided/both-sided corroded plate, and different corrosion patterns were investigated. By increasing the degree of corrosion, reduction of natural frequency increases. Plate aspect ratio and plate dimensions have no influence on reduction of natural frequency. Different corrosion patterns on the surface of one-sided corroded plates have little influence on reduction of natural frequency. Ratio of pit depth over plate thickness has no influence on the reduction of natural frequency. The reduction of natural frequency in both-sided corroded plates is higher than one-sided corroded plates with the same amount of total corrosion loss. Mode shapes of vibration would change due to corrosion, except square mode shapes.

  16. Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Von L. Richards

    2011-09-30

    This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at

  17. A three-dimensional thermal finite element analysis of AISI 304 stainless steel and copper dissimilar weldment

    Science.gov (United States)

    Singh, Gurdeep; Saxena, Ravindra K.; Pandey, Sunil

    2018-04-01

    The aim of this study to developed a 3-D thermal finite element model for dissimilar material welding of AISI-304 stainless steel and copper. Welding of similar material is widely studied using experimental and numerical methods but the problem becomes trivial for the welding of dissimilar materials especially in ferrous and nonferrous materials. Finite element analysis of dissimilar material welding is a cost-effective method for the understanding and analysis of the process. The finite element analysis has been performed to predict the heat affected zone and temperature distribution in AISI-304 stainless steel and copper dissimilar weldment using MSC Marc 2017®. Due to the difference in physical properties of these materials the behavior of heat affected zone and temperature distribution are perceived to be different. To verify the accuracy of the thermal finite element model, the welding process was simulated with butt-welded joints having same dimensions and parameters from Attarha and Far [1]. It is found from the study that the heat affected zone is larger in copper weld pads than in AISI 304 stainless steel due to large difference in thermal conductivity of these two weld pads.

  18. The problems of high-nitrogen steels production

    International Nuclear Information System (INIS)

    Svyazhin, A.G.; Kaputkina, L.M.; Efimenko, S.P.

    1999-01-01

    Analysis of existing technologies of high-nitrogen steel production shows that rational nitrogen content in mass production corresponds to moderate high values. Such steels can be smelted under normal or slightly elevated pressure in steelmaking units, using processes of mass- and special metallurgy. High-nitrogen steels with ''overequilibrium'' nitrogen content are promising, but technology and equipment for production of them are complicated, and production of such steels is therefore limited. (orig.)

  19. Application of Quality Risk Management in Cleanliness Verification for Nonsterile Raw Materials%质量风险管理在非无菌原料药清洁验证评估中的应用

    Institute of Scientific and Technical Information of China (English)

    姜彬

    2017-01-01

    目的:以质量风险管理为指导思想,使用失效模式和影响分析(FMEA),评估清洁验证整个过程的各个环节关键,降低风险.方法:将FMEA应用于原料药的清洁验证,根据风险优先数值的大小,确定清洁验证关键实施的风险点和风险控制措施.结果:通过控制措施,获得最终风险评分以用于评估最终对产品质量或患者安全产生的影响.结论:质量风险管理应用于非无菌原料药清洁验证,可有效地把控好清洁验证实施过程中的各个环节,提高针对性,降低实际生产过程中的质量系统风险,具有重要的指导意义.%Objective:To take quality risk management as the guiding ideology and use failure mode and effect analysis ( FMEA) to evaluat the key of the whole process of cleaning validation which aimed to reduce the risk. Methods: FMEA was applied in the cleanliness verification of APIs. According to the risk priority values, the risk points and risk control measures were determined for the key validation of cleanliness verification. Results:Through the control measures, the final risk score was obtained to assess the impacts on the final product quality and patient safety. Conclusion:Quality risk management is applied in the cleanliness verification of non-sterile APIs, which can effectively verify all aspects of the process, improve the pertinence and reduce the quality system risks in the actual production process with important guiding significance.

  20. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    International Nuclear Information System (INIS)

    Wire, G.L.

    1997-01-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t diss which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t diss providing V eac , the crack tip velocity associated with EAC is less than V In , the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V eac need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths

  1. Cohesive Zone Model Based Numerical Analysis of Steel-Concrete Composite Structure Push-Out Tests

    Directory of Open Access Journals (Sweden)

    J. P. Lin

    2014-01-01

    Full Text Available Push-out tests were widely used to determine the shear bearing capacity and shear stiffness of shear connectors in steel-concrete composite structures. The finite element method was one efficient alternative to push-out testing. This paper focused on a simulation analysis of the interface between concrete slabs and steel girder flanges as well as the interface of the shear connectors and the surrounding concrete. A cohesive zone model was used to simulate the tangential sliding and normal separation of the interfaces. Then, a zero-thickness cohesive element was implemented via the user-defined element subroutine UEL in the software ABAQUS, and a multiple broken line mode was used to define the constitutive relations of the cohesive zone. A three-dimensional numerical analysis model was established for push-out testing to analyze the load-displacement curves of the push-out test process, interface relative displacement, and interface stress distribution. This method was found to accurately calculate the shear capacity and shear stiffness of shear connectors. The numerical results showed that the multiple broken lines mode cohesive zone model could describe the nonlinear mechanical behavior of the interface between steel and concrete and that a discontinuous deformation numerical simulation could be implemented.

  2. Visualization of hydrogen in steels by secondary ion mass spectrometry

    International Nuclear Information System (INIS)

    Takai, Kenichi

    2000-01-01

    Secondary ion mass spectrometry (SIMS) enables us to visualize hydrogen trapping sites in steels. Information about the hydrogen trapping sites in high-strength steels by SIMS is very important to discuss environmental embrittlement mechanism for developing steels with a high resistance to the environmental embrittlement. Secondary ion image analysis by SIMS has made possible to visualize the hydrogen and deuterium trapping sites in the steels. Hydrogen in tempered martensite steels containing Ca tends to accumulate on inclusions, at grain boundaries, and in segregation bands. Visualization of hydrogen desorption process by secondary ion image analysis confirms that the bonding between the inclusions and the hydrogen is strong. Cold-drawn pearlite steels trap hydrogen along cold-drawing direction. Pearlite phase absorbs the hydrogen more than ferrite phase does. This article introduces the principle of SIMS, its feature, analysis method, and results of hydrogen visualization in steels. (author)

  3. Simulation analysis of impact tests of steel plate reinforced concrete and reinforced concrete slabs against aircraft impact and its validation with experimental results

    International Nuclear Information System (INIS)

    Sadiq, Muhammad; Xiu Yun, Zhu; Rong, Pan

    2014-01-01

    Highlights: • Simulation analysis is carried out with two constitutive concrete models. • Winfrith model can better simulate nonlinear response of concrete than CSCM model. • Performance of steel plate concrete is better than reinforced concrete. • Thickness of safety related structures can be reduced by adopting steel plates. • Analysis results, mainly concrete material models should be validated. - Abstract: The steel plate reinforced concrete and reinforced concrete structures are used in nuclear power plants for protection against impact of an aircraft. In order to compare the impact resistance performance of steel plate reinforced concrete and reinforced concrete slabs panels, simulation analysis of 1/7.5 scale model impact tests is carried out by using finite element code ANSYS/LS-DYNA. The damage modes of all finite element models, velocity time history curves of the aircraft engine and damage to aircraft model are compared with the impact test results of steel plate reinforced concrete and reinforced concrete slab panels. The results indicate that finite element simulation results correlate well with the experimental results especially for constitutive winfrith concrete model. Also, the impact resistance performance of steel plate reinforced concrete slab panels is better than reinforced concrete slab panels, particularly the rear face steel plate is very effective in preventing the perforation and scabbing of concrete than conventional reinforced concrete structures. In this way, the thickness of steel plate reinforced concrete structures can be reduced in important structures like nuclear power plants against impact of aircraft. It also demonstrates the methodology to validate the analysis procedure with experimental and analytical studies. It may be effectively employed to predict the precise response of safety related structures against aircraft impact

  4. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  5. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    International Nuclear Information System (INIS)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha; Viana, Adolfo Kalergis do Nascimento

    2017-01-01

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  6. THE HEAT TREATMENT ANALYSIS OF E110 CASE HARDENING STEEL

    Directory of Open Access Journals (Sweden)

    MAJID TOLOUEI-RAD

    2016-03-01

    Full Text Available This paper investigates mechanical and microstructural behaviour of E110 case hardening steel when subjected to different heat treatment processes including quenching, normalizing and tempering. After heat treatment samples were subjected to mechanical and metallographic analysis and the properties obtained from applying different processes were analysed. The heat treatment process had certain effects on the resultant properties and microstructures obtained for E110 steel which are described in details. Quenching produced a martensitic microstructure characterized by significant increase in material’s hardness and a significant decreased in its impact energy. Annealed specimens produced a coarse pearlitic microstructure with minimal variation in hardness and impact energy. For normalized samples, fine pearlitic microstructure was identified with a moderate increase in hardness and significant reduction in impact energy. Tempering had a significant effect on quenched specimens, with a substantial rise in material ductility and reduction of hardness with increasing tempering temperature. Furthermore, Results provide additional substantiation of temper embrittlement theory for low-carbon alloys, and indicate potential occurrence of temper embrittlement for fine pearlitic microstructures.

  7. Analysis of the Behaviour of Semi Rigid Steel End Plate Connections

    Directory of Open Access Journals (Sweden)

    Bahaz A.

    2018-01-01

    Full Text Available The analysis of steel-framed building structures with full strength beam to column joints is quite standard nowadays. Buildings utilizing such framing systems are widely used in design practice. However, there is a growing recognition of significant benefits in designing joints as partial strength/semi-rigid. The design of joints within this partial strength/semi-rigid approach is becoming more and more popular. This requires the knowledge of the full nonlinear moment-rotation behaviour of the joint, which is also a design parameter. The rotational behaviour of steel semi rigid connections can be studied using the finite element method for the following three reasons: i such models are inexpensive; ii they allow the understanding of local effects, which are difficult to measure accurately physically, and iii they can be used to generate extensive parametric studies. This paper presents a three-dimensional finite element model using ABAQUS software in order to identify the effect of different parameters on the behaviour of semi rigid steel beam to column end plate connections. Contact and sliding between different elements, bolt pretension and geometric and material non-linearity are included in this model. A parametric study is conducted using a model of two end-plate configurations: flush and extended end plates. The studied parameters were as follows: bolts type, end plate thickness and column web stiffener. Then, the model was calibrated and validated with experimental results taken from the literature and with the model proposed by Eurocode3. The procedure for determining the moment–rotation curve using finite element analysis is also given together with a brief explanation of how the design moment resistance and the initial rotational stiffness of the joint are obtained.

  8. Nitrogen-containing steels and thermomechanical treatment

    International Nuclear Information System (INIS)

    Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

    2004-01-01

    The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

  9. Fast in situ X-ray diffraction phase and stress analysis during complete heat treatment cycles of steel

    International Nuclear Information System (INIS)

    Rocha, A. da S.; Hirsch, T.

    2005-01-01

    This paper presents results obtained with a method for time and temperature resolved analysis of changes in phase composition and stresses/residual stresses during complete heat treatment cycles of steel, including quenching. Sample temperatures of up to 930 deg. C could be reached with a specially designed furnace, where fast cooling of the samples was realized by gas quenching. Measurements for phase and stress analysis could be performed with an acquisition rate of at least one value every 3 s. Results concerning residual stress relaxation during heating, and stress/residual stress development during quenching are presented and discussed for AISI E52100 ball bearing steel. The observed stress development during quenching followed the expected transformation behavior with some deviations that could be explained through the effects of surface decarburization. The system developed proved to be a suitable tool for characterizing phase and stress changes that occur during heat treatment of steels, as a function of time and temperature

  10. High-strength maraging steels

    International Nuclear Information System (INIS)

    Grachev, S.V.; Shejn, A.S.

    1989-01-01

    Analysis of data on technological and operation properties of maraging steels on Fe-Cr-Ni, Fe-Ni, Fe-Cr-Co-Mo bases is given. Their advantages and drawbacks are pointed out. The scheme of strengthening heat treatment is considered. The fields of the most effective application of maraging steels for instance, for products operating under conditions of low-cycle and shock cyclic loading are mentioned

  11. Resistance Spot Welding of dissimilar Steels

    Directory of Open Access Journals (Sweden)

    Ladislav Kolařík

    2012-01-01

    Full Text Available This paper presents an analysis of the properties of resistance spot welds between low carbon steel and austenitic CrNi stainless steel. The thickness of the welded dissimilar materials was 2 mm. A DeltaSpot welding gun with a process tape was used for welding the dissimilar steels. Resistance spot welds were produced with various welding parameters (welding currents ranging from 7 to 8 kA. Light microscopy, microhardness measurements across the welded joints, and EDX analysis were used to evaluate the quality of the resistance spot welds. The results confirm the applicability of DeltaSpot welding for this combination of materials.

  12. Hardness analysis of welded joints of austenitic and duplex stainless steels

    Science.gov (United States)

    Topolska, S.

    2016-08-01

    Stainless steels are widely used in the modern world. The continuous increase in the use of stainless steels is caused by getting greater requirements relating the corrosion resistance of all types of devices. The main property of these steels is the ability to overlap a passive layer of an oxide on their surface. This layer causes that they become resistant to oxidation. One of types of corrosion-resistant steels is ferritic-austenitic steel of the duplex type, which has good strength properties. It is easily formable and weldable as well as resistant to erosion and abrasive wear. It has a low susceptibility to stress-corrosion cracking, to stress corrosion, to intercrystalline one, to pitting one and to crevice one. For these reasons they are used, among others, in the construction of devices and facilities designed for chemicals transportation and for petroleum and natural gas extraction. The paper presents the results which shows that the particular specimens of the ][joint representing both heat affected zones (from the side of the 2205 steel and the 316L one) and the weld are characterized by higher hardness values than in the case of the same specimens for the 2Y joint. Probably this is caused by machining of edges of the sections of metal sheets before the welding process, which came to better mixing of native materials and the filler metal. After submerged arc welding the 2205 steel still retains the diphase, austenitic-ferritic structure and the 316L steel retains the austenitic structure with sparse bands of ferrite σ.

  13. Oral cleanliness and gingival health among Special Olympics athletes in Europe and Eurasia.

    Science.gov (United States)

    Marks, Luc; Fernandez, Carla; Kaschke, Imke; Perlman, Steven

    2015-09-01

    Special Olympics athletes, as well as the general population of people with intellectual disabilities, are expected to have poorer gingival health. The aim of the study is to explore the prevalence of gingival signs of inflammation and its relationship to oral cleanliness and age among Special Olympics athletes from Europe and Eurasia. A retrospective longitudinal study was performed with data collected through standardized oral from 15.941 athletes from annual Special Olympics events held in 49 countries, from Europe and Eurasia between 2007 and 2012. The data was analysed descriptively, with One-Way ANOVA test and Chi-Square test. The level of significance was predetermined at a p value < 0.05. A total of 7,754 athletes presented with gingival signs (48.64%). There were no significant differences (p= 0,095) in mean gingival signs between age groups, however the association between mouth cleaning and age, was statistically significant. The data suggests that there is a high prevalence of gingival signs among individuals with special needs; over 50% in more than 20 countries. Therefore, there is a serious need for education and preventive programs for the patients, their parents and caregivers.

  14. Austenitic stainless steel weld inspection

    International Nuclear Information System (INIS)

    Mech, S.J.; Emmons, J.S.; Michaels, T.E.

    1978-01-01

    Analytical techniques applied to ultrasonic waveforms obtained from inspection of austenitic stainless steel welds are described. Experimental results obtained from a variety of geometric and defect reflectors are presented. Specifically, frequency analyses parameters, such as simple moments of the power spectrum, cross-correlation techniques, and adaptive learning network analysis, all represent improvements over conventional time domain analysis of ultrasonic waveforms. Results for each of these methods are presented, and the overall inspection difficulties of austenitic stainless steel welds are discussed

  15. Determination of Stress-Strain Characteristics of Railhead Steel using Image Analysis

    OpenAIRE

    Bandula-Heva; T.; Dhanasekar; M.

    2011-01-01

    True stress-strain curve of railhead steel is required to investigate the behaviour of railhead under wheel loading through elasto-plastic Finite Element (FE) analysis. To reduce the rate of wear, the railhead material is hardened through annealing and quenching. The Australian standard rail sections are not fully hardened and hence suffer from non-uniform distribution of the material property; usage of average properties in the FE modelling can potentially induce error in the predic...

  16. Individual analysis of nonmetallic Inclusions in Steel by using the gallium focused ion beam secondary ion mass spectrometry

    International Nuclear Information System (INIS)

    Tomiyasu, Bunbunoshin; Inami, Akihiro; Abe, Masakazu; Nihei, Yoshimasa.

    1995-01-01

    Nonmetallic inclusions frequently exert a lot of unfavorable influences on the quality of steel. The size of nonmetallic inclusions in current steel products is less than a few μm in diameter. It is desirable to make clear the origin and generation process of such small particles of nonmetallic inclusion. In order to measure the shape, size, composition and inner elemental distribution, development of characterization methods for each inclusion particle is required. By employing a gallium focused ion beam (FIB) as a primary ion beam of secondary ion mass spectrometry (SIMS), the particle analysis with high spatial resolution is easily achieved. In this paper, we present the novel individual analysis of nonmetallic inclusions in steel by gallium FIB SIMS. We analyzed in two ways the nonmetallic inclusion particles segregated by electron beam melting. (1) By cross-sectioning of the particle using a gallium FIB, elemental maps of cross-section were obtained. The elements were distributed inhomogeneously on the cross-section. (2) We carried out the compositional analysis for several particles individually. Ten particles were analyzed by the shave-off analysis and the multivariate cluster analysis. Based on the composition of each particle, the inclusions were classified into six types. (author)

  17. X-ray photoelectron spectroscopy analysis of cleaning procedures for synchrotron radiation beamline materials at the Advanced Photon Source

    International Nuclear Information System (INIS)

    Li, Y.; Ryding, D.; Liu, C.; Kuzay, T.M.; McDowell, M.W.; Rosenberg, R.A.

    1994-01-01

    TZM (a high temperature molybdenum alloy), machinable tungsten, and 304 stainless steel were cleaned using environmentally safe, commercially available cleaning detergents. The surface cleanliness was evaluated by x-ray photoelectron spectroscopy (XPS). It was found that a simple alkaline detergent is very effective at removal of organic and inorganic surface contaminants or foreign particle residue from machining processes. The detergent can be used with ultrasonic agitation at 140 F to clean the TZM molybdenum, machinable tungsten, and 304 stainless steel. A citric-acid-based detergent was also found to be effective at cleaning metal oxides, such as iron oxide, molybdenum oxide, as well as tungsten oxides at mild temperatures with ultrasonic agitation, and it can be used to replace strong inorganic acids to improve cleaning safety and minimize waste disposal and other environmental problems. The efficiency of removing the metal oxides depends on both cleaning temperature and time

  18. Fatigue damage evaluation of stainless steel pipes in nuclear power plants using positron annihilation lineshape analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kawaguchi, Yasuhiro [Institute of Nuclear Safety System, Inc., Mihama, Fukui (Japan); Nakamura, Noriko; Yusa, Satoru [Ishikawajima-Harima Heavy Industries Co., Tokyo (Japan)

    2002-09-01

    Since positron annihilation lineshape analysis can evaluate the degree of fatigue damage by detecting defects such as dislocations in metals, we applied this method to evaluate that in a type 316 stainless steel pipe which was used in the primary system of a nuclear power plant. Using {sup 68}Ge as a positron source, an energy spread of annihilation gamma ray peak from the material was measured and expressed as the S-parameter. Actual plant material cut from a surge line pipe of a pressurizer in a pressurized water reactor type nuclear power plant was measured by positron annihilation lineshape analysis and the S-parameter was obtained. Comparing the S-parameter with a relationship between the S-parameter and fatigue life ratio of the type 316 stainless steel, we evaluated the degree of fatigue damage of the actual material. Furthermore, to verify the evaluation, microstructures of the actual material were investigated with TEM (transmission electron microscope) to observe dislocation densities. As a result, a change in the S-parameter of the actual material from standard as-received material (type 316 stainless steel) was in the range from -0.0013 to 0.0014, while variations in the S-parameter of the standard as-received material were about {+-}0.002, and hence the differences between the actual material and the as-received material were negligible. Moreover, the dislocation density of the actual plant material observed with TEM was almost the same as that of the as-received one. In conclusion, we could confirm the applicability of the positron annihilation lineshape analysis to fatigue damage evaluation of stainless steel. (author)

  19. Study on Progressive Collapse Behavior of SRC Column-Steel Beam Hybrid Frame Based on Pushdown Analysis

    Directory of Open Access Journals (Sweden)

    Liusheng Chu

    2017-01-01

    Full Text Available To investigate the progressive collapse behavior of Steel Reinforced Concrete (SRC column-steel beam hybrid frame after the failure of key structural elements, a PQ-Fiber model for an 8-storey structure is established in ABAQUS program. Nonlinear dynamic and static pushdown analysis are carried out after the failure and removal of the bottom-middle and bottom-corner columns. Numerical results of both methods agree well with each other. Results show that SRC column-steel frame has good resistance to progressive collapse under dynamic instantaneous load. After sudden removal of a bottom middle column, the development of structural collapse exhibits two mechanisms, the beam mechanism and the catenary mechanism. When the structure is within small deformation range, the collapse resistance of the residual frame is provided by the beam bending moment capacity, which is beam mechanism. For large deformation situation, the collapse resistance is mainly provided by the beam tensile strength, which is catenary mechanism. However, with the removal of a bottom corner column, the residual structure only undergoes the beam mechanism even for large deformations. For future practical applications, the influence of the steel ratio, steel section size, and the vertical position of the removed key components are investigated through a detailed parametric study.

  20. Analysis of oxygen content in steel by means of 14 MeV neutrons

    International Nuclear Information System (INIS)

    Chuang, L.S.; Wong, K.C.; Chiu, W.Y.

    1975-01-01

    A sealed-tube type 14 MeV neutron generator with maximum neutron output of 10 11 n/sec, incorporating a pneumatic sample transfer system of single-tube type and with a single rotation of the sample during neutron irradiation, is used to develop a method suitable for routine work in industrial applications. A pulse shape analyser system incorporating an organic scintillation detector is used for monitoring neutron flux level during the neutron irradiation of the sample. Polyethylene, of oxygen content 163 ppm determined by comparison with lucite, is used as the steel sample carrier. A 3 x 3 in. NaI(Tl) crystal is used with a single channel analyser to count the 6.1 and 7.1 MeV gamma rays emitted from 16 N as a result of the reaction 16 O(n,p) 16 N. As the present activation analysis makes use of the comparison method, a steel-mylar standard made of layered steel and mylar discs is prepared and a calibration curve constructed. A method of correcting the oxygen contribution in the polyethylene sample carrier is devised and the content of oxygen in the steel standard is determined. A survey of neutron flux distribution is also attempted and it is found that nearly symmetrical distribution of the flux, about the centre of the sample carrier which is placed with its axis in parallel to the plane of the disc-shaped target of the neutron-generating tube, is far from being flat. (Auth.)

  1. Microscopic deformation and strain hardening analysis of ferrite–bainite dual-phase steels using micro-grid method

    International Nuclear Information System (INIS)

    Ishikawa, Nobuyuki; Yasuda, Kyono; Sueyoshi, Hitoshi; Endo, Shigeru; Ikeda, Hiroshi; Morikawa, Tatsuya; Higashida, Kenji

    2015-01-01

    The local strain measurement method using nanometer-scaled micro grids printed on the surface of a specimen by an electron lithography technique (the micro-grid method) has been established. Microscopic deformation behavior of the ferrite–bainite steels with different bainite volume fraction, 16% and 40% of bainite, was evaluated. Strain localization in the ferrite phase adjacent to the ferrite/bainite boundary was clearly observed and visualized. Highly strained regions expanded toward the inner region of the ferrite phase and connected each other with an increase of macroscopic strain. The existence of hard bainite phase plays an important role for inducing strain localization in the ferrite phase by plastic constraint in the boundary parallel to the tensile direction. In order to obtain further understanding of microscopic deformation behavior, finite element analysis using the representative volume element, which is expressed by the axisymmetric unit cell containing a hard phase surrounded by a soft phase matrix, was conducted. It was found that the macroscopic stress–strain behavior of ferrite–bainite steels was well simulated by the unit cell models. Strain concentration in the ferrite phase was highly enhanced for the ferrite-40% bainite steel, and this imposed higher internal stress in the bainite phase, resulting in higher strain hardening rate in the early stage of the deformation. However, smaller ferrite volume fraction of ferrite-40% bainite steel induced bainite plastic deformation in order to fulfill the macroscopic strain of the steel. Accordingly, strain hardening capacity of the ferrite-40% bainite steel was reduced to a significant degree, resulting in a smaller uniform elongation than the ferrite-16% bainite steel

  2. Safety Analysis Report for packaging (onsite) steel waste package

    International Nuclear Information System (INIS)

    BOEHNKE, W.M.

    2000-01-01

    The steel waste package is used primarily for the shipment of remote-handled radioactive waste from the 324 Building to the 200 Area for interim storage. The steel waste package is authorized for shipment of transuranic isotopes. The maximum allowable radioactive material that is authorized is 500,000 Ci. This exceeds the highway route controlled quantity (3,000 A 2 s) and is a type B packaging

  3. X-ray stress analysis of residual stress gradients in surface layers of steel

    International Nuclear Information System (INIS)

    Ganev, N.; Kraus, I.; Gosmanova, G.; Pfeiffer, L.; Tietz, H.-D.

    2001-01-01

    The aim of the contribution is to present the theoretical possibilities of X-ray non-destructive identification of stress gradients within the penetration depth of used radiation and its utilization for experimental stress analysis. Practical usefullness of outlined speculations is illustrated with results of stress measurements on cut and shot-penned steel samples. (author)

  4. Using Incremental Dynamic Analysis to Visualize the Effects of Viscous Fluid Dampers on Steel Moment Frame Drift

    OpenAIRE

    Kruep, Stephanie Jean

    2007-01-01

    This thesis presents the details of a study regarding both the use of linear viscous fluid dampers in controlling the interstory drift in steel moment frames, and the use of incremental dynamic analysis as a method of visualizing the behavior of these moment frames when subjected to seismic load effects. Models of three story and nine story steel moment frames were designed to meet typical strength requirements for office buildings in Seattle, Washington. These models were intentionally des...

  5. Quantification by image analysis of grain size of the high temperature phase (austenite) of martensitic steels 9Cr-1Mo

    International Nuclear Information System (INIS)

    Barcelo, F.; Brachet, J.C.

    1993-01-01

    In martensitic steels, the austenitic grain size before transformation may influence mechanical properties. 9Cr-1Mo steel (EM10) is used in hexagonal pipes fabrication in fast neutrons reactors. Image analysis allows to quantify the older grain size in function of the austenization heat treatment conditions. (A.B.). 2 figs

  6. Contamination control - the analysis of things as they should be

    International Nuclear Information System (INIS)

    Stewart, R.B.

    Contamination can be controlled in chemical analyses by the use of suitable containers, cleanliness, appropriate apparatus design, isolation of the analysis process from air, and in-situ analysis. Examples based on analyses of organic reactor coolant, metals, and underground natural waters are given. (LL)

  7. Quantitative analysis of the microstructure of interfaces in steel reinforced concrete

    International Nuclear Information System (INIS)

    Horne, A.T.; Richardson, I.G.; Brydson, R.M.D.

    2007-01-01

    This article reports the results of a backscattered electron imaging study of the microstructure of the steel- and aggregate-cement paste interfaces in concrete containing 9 mm ribbed reinforcing bars. The water to cement (w/c) ratio, hydration age, steel orientation, and surface finish were varied. For vertically cast bars, there was more calcium hydroxide (CH) and porosity and less unreacted cement at both the steel- and aggregate-cement paste interfaces when compared to the bulk cement paste. As the hydration age increased, the porosity near the interfaces decreased, and the CH increased with more CH close to the steel than to the aggregate. Horizontal bars had more porosity and less CH under them than above. An increase in the w/c ratio produced interfaces of higher porosity and lower levels of CH. Wire-brush cleaned bars had higher levels of CH at the steel-cement paste interface at 365 days when compared to uncleaned bars

  8. Sliding wear characteristics of carburized steels and thermally refined steels implanted with nitrogen ions

    International Nuclear Information System (INIS)

    Terashima, Keiichi; Koda, Hiroyuki; Takeuchi, Eiichi.

    1995-01-01

    In order to concretely examine the application of surface reforming by ion implantation, nitrogen ion implantation was applied to the thermally refined steels S45C and SCM440 and the carburized steel SCM415, which are high versatile steels for mechanical structures, and their friction and wear characteristics were examined. The results are summarized as follows. In the surface-reformed material, in which nitrogen was implanted for the purpose of improving the seizure durability of the carburized steel, the load-frictional coefficient curve in lubricated sliding friction was similar to that of the material without implantation, but it was recognized that the load at which seizure occurred reached 2000 kgf or more, and as the amount of implantation was more, the material withstood higher load. In the lubricated sliding friction using a pin-ring type wear testing machine of the thermally refined steels and those to which implantation was applied, it was recognized that the specific wear amount was less in the implanted steels than in those without implantation. The results of the analysis of the implanted surface layers and the friction surfaces are reported. (K.I.)

  9. Safety Analysis Report for packaging (onsite) steel waste package

    Energy Technology Data Exchange (ETDEWEB)

    BOEHNKE, W.M.

    2000-07-13

    The steel waste package is used primarily for the shipment of remote-handled radioactive waste from the 324 Building to the 200 Area for interim storage. The steel waste package is authorized for shipment of transuranic isotopes. The maximum allowable radioactive material that is authorized is 500,000 Ci. This exceeds the highway route controlled quantity (3,000 A{sub 2}s) and is a type B packaging.

  10. Durability of light steel framing in residential applications

    OpenAIRE

    Lawson, RM; Popo-Ola, S.O.; Way, A.; Heatley, T; Pedreschi, Remo

    2010-01-01

    This paper presents a summary and analysis of research findings on the durability of galvanised cold-formed steel sections used in housing in order to deduce their design life. These cold-formed sections are produced from pre-galvanised strip steel. It reviews reports and publications from research projects carried out by Corus and the Steel Construction Institute on zinc-coated, cold-formed steel products. New data have also been gathered from measurements on houses and similar buildings tha...

  11. The consequences of recovery for the analysis of creep in steel structures

    Energy Technology Data Exchange (ETDEWEB)

    Bolton, J., E-mail: john.bolton@uwclub.ne [Rugby, Warks CV22 5HW (United Kingdom)

    2010-05-15

    Creep strain and recovery data for ferritic steels are used to construct a simple model that separates permanent strain from visco-elastic, recoverable strain. The model is shown to be consistent with data from tests under gradually varying stress. The implications of this model are examined for the design analysis of representative structures. It is shown that the modelling of recovery is important in some circumstances and not in others.

  12. Experimental Study and Fractal Analysis on the Anisotropic Performance of Explosively Welded Interfaces of 304 Stainless Steel/245 Carbon Steel

    Science.gov (United States)

    Fu, Yanshu; Qiu, Yaohui; Li, Yulong

    2018-05-01

    The mechanical anisotropy of an explosive welding composite plate made of 304 stainless steel/245 steel was studied through shear experiments performed on explosively welded wavy interfaces along several orientation angles. The results indicated that the strength and the fracture energy of samples significantly varied with the orientation angles. The fracture surfaces of all samples were observed using a scanning electron microscope and through three-dimensional structure microscopy. The periodic features of all the fracture surfaces were clearly shown in different fracture modes. The fractal dimension of the fracture surfaces was calculated based on the fractal geometry by the box-counting method in MATLAB. The cohesive element model was used to analyze the fracture energy according to the physical dependence of the fractal dimension on thermodynamic entropy and interface separation energy. The fracture energy was an exponential function of the fractal dimension value, which was in good agreement with the experimental results. All results were validated for effective use in the application of anisotropy analysis to the welded interface and structural optimization of explosively welded composite plates.

  13. Nanoscale analysis of the influence of pre-oxidation on oxide formation and wetting behavior of hot-dip galvanized high strength steel

    International Nuclear Information System (INIS)

    Arndt, M.; Duchoslav, J.; Steinberger, R.; Hesser, G.; Commenda, C.; Samek, L.; Arenholz, E.

    2015-01-01

    Highlights: • Pre-oxidized hot-dip galvanized advanced high strength steel was examined. • The interface was analyzed in detail via high energy resolution Auger spectra. • Evidence for an aluminothermic reduction of the Mn oxide was found. • A new model for galvanizing high manganese steel was developed. - Abstract: Hot-dip galvanized (HDG) 2nd generation advanced high strength steel (AHSS), nano-TWIP (twinning induced plasticity) with 15.8 wt.% Mn, 0.79 wt.% C, was analyzed at the interface between steel and zinc by scanning Auger electron microscopy (AES) in order to confirm and improve an existing model of additional pre-oxidation treatment before annealing and immersion into the hot zinc bath. Furthermore these steel samples were fractured in the analysis chamber of the AES and analyzed without breaking vacuum. In these measurements the results of an aluminothermic reduction of the manganese and iron surface oxides on the steel could be confirmed by AES

  14. Analysis of white layers formed in hard turning of AISI 52100 steel

    International Nuclear Information System (INIS)

    Ramesh, A.; Melkote, S.N.; Allard, L.F.; Riester, L.; Watkins, T.R.

    2005-01-01

    The formation mechanisms and properties of white layers produced in machining of hardened steels are not clearly understood to date. In particular, detailed analysis of their structure and mechanical properties is lacking. This paper investigates the differences in structure and properties of white layers formed during machining of hardened AISI 52100 steel (62 HRC) at different cutting speeds. A combination of experimental techniques including transmission electron microscopy (TEM), X-ray diffraction (XRD), and nano-indentation are used to analyze the white layers formed. TEM results suggest that white layers produced at low-to-moderate cutting speeds are in large part due to grain refinement induced by severe plastic deformation, whereas white layer formation at high cutting speeds is mainly due to thermally-driven phase transformation. The white layers at all speeds are found to be comprised of very fine (nano-scale) grains compared to the bulk material. XRD-based residual stress and retained austenite measurements, and hardness data support these findings

  15. Addendum to the Safety Analysis Report for the Steel Waste Packaging. Revision 1

    International Nuclear Information System (INIS)

    Crow, S.R.

    1996-01-01

    The Battelle Pacific Northwest National Laboratory Safety Analysis Report (SAR) for the Steel Waste Package requires additional analyses to support the shipment of remote-handled radioactive waste and special-case waste from the 324 building hot cells to PUREX for interim storage. This addendum provides the analyses required to show that this waste can be safely shipped onsite in the configuration shown

  16. Strategy for maintaining cleanliness in the secondary part of Steam Generators of French PWRs fleet

    International Nuclear Information System (INIS)

    Prin, C.

    2012-01-01

    Between 2004 and 2006, EDF noticed primary / secondary leakages on Steam Generators (SG) of a French nuclear plant. Further studies have shown that fouling by iron oxides and clogging of the quatrefoils broached holes of the Tubes Support Plates (TSP) are aggravating factors of the risk of cracking by vibration-induced fatigue of the SG's tubes. EDF then initiated a program of chemical cleaning of steam generators to restore and maintain an acceptable state of cleanliness of the secondary part of SG. This paper presents EDF's strategy to achieve this goal. It is organized as follows : first, fouling and clogging phenomenon and associated estimation means are explained. Then the strategy of chemical cleaning and its evolution are presented. The implemented processes as well as process monitoring and plants requalification are also described. Finally, the operations performed, the continuous improvement process conducted in connection with the French Nuclear Safety Authority (ASN) and the control of environmental impact are reviewed. This paper was written with the support of AREVA and Westinghouse, the two operators of chemical cleaning in France. (author)

  17. Assessment of long-term creep strength of grade 91 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Kazuhiro; Sawada, Kota; Kushima, Hideaki [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

    2010-07-01

    In 2004 and 2005 long-term creep rupture strength of ASME Grade 91 type steels of plate, pipe, forging and tube materials was evaluated in Japan by means of region splitting analysis method in consideration of 50% of 0.2% offset yield stress. According to the evaluated 100,000h creep rupture strength of 94MPa for plate, pipe and forging steels and 92MPa for tube steel at 600 C, allowable tensile stress of the steels regulated in the Interpretation for the Technical Standard for Thermal Power Plant was slightly reduced. New creep rupture data of the steels obtained in the long-term indicate further reduction of long-term creep rupture strength. Not only creep rupture strength, but also creep deformation property of the ASME Grade 91 steel was investigated and need of reevaluation of long-term creep strength of Grade 91 steel was indicated. A refinement of region splitting analysis method for creep rupture like prediction was discussed. (orig.)

  18. Residual stress relief in MAG welded joints of dissimilar steels

    International Nuclear Information System (INIS)

    Seodek, P.; Brozda, J.; Wang, L.; Withers, P.J.

    2003-01-01

    This paper addresses the relief of residual stress in welded joints between austenitic and non-alloyed ferritic-pearlitic steels. A series of similar and dissimilar steel joints based on the 18G2A (ferritic-pearlitic) and 1H18N10T (austenitic) steels were produced, some of which were stress relieved by annealing and some by mechanical prestressing. For the as-welded and stress relieved test joints the residual stresses were measured by trepanning. To aid the interpretation of these results, 2D plane stress finite element analysis has been performed to simulate the residual stress relieving methods. Analysis of the results has shown that thermal stress relieving of welded joints between dissimilar steels is not effective and may even increase residual stresses, due to the considerable difference in thermal expansion of the joined steels. It was found that, for the loads imposed, the effectiveness of the mechanical stress relieving of dissimilar steel welded joints was much lower than that of similar steel joints

  19. Fabrication, testing and analysis of steel/composite DLS adhesive joints

    DEFF Research Database (Denmark)

    Nashim, S.; Nisar, J.; Tsouvalis, N.

    2009-01-01

    0/90 WR GFRP and 0/90 UD CFRP laminates and steel. The focus here is on CFRP/steel joint due to availability of test data. The thickness of the outer adherend varies from 3 mm to 6 mm. Shear overlaps of 25-200mm were considered. The overall objectives are (i) to assess the quality of the standard...

  20. XPS, XRD and laser Raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Energy Technology Data Exchange (ETDEWEB)

    Silva, William de Melo; Carneiro, Jose Rubens Goncalves, E-mail: williammelosilva@gmail.com [Pontificia Universidade Catolica de Minas Gerais (PUC-MG), Belo Horizonte (Brazil). Dept. de Engenharia Mecanica; Trava-Airoldi, Vladimir Jesus [Associate Laboratory of Sensors and Materials, National Institute for Space Research, Sao Jose dos Campos, SP (Brazil)

    2013-11-01

    Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment. (author)

  1. XPS, XRD and laser Raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    International Nuclear Information System (INIS)

    Silva, William de Melo; Carneiro, Jose Rubens Goncalves

    2013-01-01

    Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment. (author)

  2. XPS, XRD and laser raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Directory of Open Access Journals (Sweden)

    William de Melo Silva

    2013-06-01

    Full Text Available Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment.

  3. Sensitivity of Microstructural Factors Influencing the Impact Toughness of Hypoeutectoid Steels with Ferrite-Pearlite Structure using Multiple Regression Analysis

    International Nuclear Information System (INIS)

    Lee, Seung-Yong; Lee, Sang-In; Hwang, Byoung-chul

    2016-01-01

    In this study, the effect of microstructural factors on the impact toughness of hypoeutectoid steels with ferrite-pearlite structure was quantitatively investigated using multiple regression analysis. Microstructural analysis results showed that the pearlite fraction increased with increasing austenitizing temperature and decreasing transformation temperature which substantially decreased the pearlite interlamellar spacing and cementite thickness depending on carbon content. The impact toughness of hypoeutectoid steels usually increased as interlamellar spacing or cementite thickness decreased, although the impact toughness was largely associated with pearlite fraction. Based on these results, multiple regression analysis was performed to understand the individual effect of pearlite fraction, interlamellar spacing, and cementite thickness on the impact toughness. The regression analysis results revealed that pearlite fraction significantly affected impact toughness at room temperature, while cementite thickness did at low temperature.

  4. Distortional Buckling Analysis of Steel-Concrete Composite Girders in Negative Moment Area

    Directory of Open Access Journals (Sweden)

    Zhou Wangbao

    2014-01-01

    Full Text Available Distortional buckling is one of the most important buckling modes of the steel-concrete composite girder under negative moment. In this study, the equivalent lateral and torsional restraints of the bottom flange of a steel-concrete composite girder under negative moments due to variable axial forces are thoroughly investigated. The results show that there is a coupling effect between the applied forces and the lateral and torsional restraint of the bottom flange. Based on the calculation formula of lateral and torsional restraints, the critical buckling stress of I-steel-concrete composite girders and steel-concrete composite box girders under variable axial force is obtained. The critical bending moment of the steel-concrete composite girders can be further calculated. Compared to the traditional calculation methods of elastic foundation beam, the paper introduces an improved method, which considers coupling effect of the external loads and the foundation spring constraints of the bottom flange. Fifteen examples of the steel-concrete composite girders in different conditions are calculated. The calculation results show a good match between the hand calculation and the ANSYS finite element method, which validated that the analytic calculation method proposed in this paper is practical.

  5. An Analysis of the Joints’ Properties of Fine-Grained Steel Welded by the MAG and SAW Methods

    Directory of Open Access Journals (Sweden)

    Krawczyk R.

    2016-09-01

    Full Text Available The article presents an analysis of properties of welded joints of fine-grained steel of P460NH type used more and more often in the modern constructions. A process of examining a technology of welding has been carried out on the thick-walled butt joints of sheet metal by two methods of welding namely MAG – 135 and SAW – 121. The article deals with a topic of optimizing a process of welding thick-walled welded joints of fine-grained steel due to their mechanicalproperties and efficiency.

  6. An analysis of the joints’ properties of thick-grained steel welded by the SAW and ESW methods

    Directory of Open Access Journals (Sweden)

    Krawczyk R.

    2017-03-01

    Full Text Available The article presents an analysis of properties of welded joints of thick-grained steel of P460NH type used more and more often in the modern constructions. A process of examining a technology of welding has been carried out on the thick-walled butt joints of sheet metal by two methods of welding namely submerged arc welding (SAW - 121 and electroslag (ESW - 722. The article deals with a topic of optimizing a process of welding thick-walled welded joints of fine-grained steel due to their mechanical properties and efficiency.

  7. Steel refining possibilities in LF

    Science.gov (United States)

    Dumitru, M. G.; Ioana, A.; Constantin, N.; Ciobanu, F.; Pollifroni, M.

    2018-01-01

    This article presents the main possibilities for steel refining in Ladle Furnace (LF). These, are presented: steelmaking stages, steel refining through argon bottom stirring, online control of the bottom stirring, bottom stirring diagram during LF treatment of a heat, porous plug influence over the argon stirring, bottom stirring porous plug, analysis of porous plugs disposal on ladle bottom surface, bottom stirring simulation with ANSYS, bottom stirring simulation with Autodesk CFD.

  8. Reuse of conditionally released steel; proposals and evaluation of processes for manufacturing of steel elements and processes for construction of selected scenarios - 59130

    International Nuclear Information System (INIS)

    Bezak, Peter; Ondra, Frantisek; Hajkova, Eva; Necas, Vladimir

    2012-01-01

    The project include systematic scenarios analysis of conditionally released materials from the decommissioning of nuclear installations and the creation of new knowledge in this field, which will be used for implementing projects for reuse of these materials. New knowledge includes data about materials from the decommissioning (types of materials and radiological data on the basis of analysis of various scenarios). Scenarios contain information about conditionally released materials, data of the external exposure of personnel who will assemble those structures and who will be use the constructions up to the target scenario. Scenarios assume guarantee that the final products will be placed on the current position for a very long period from 50 to 100 years. The paper presents the review of activities for manufacturing of various steel construction elements made of conditionally released steels and activities for realisation of selected scenarios for reuse of construction elements. The ingots after melting of decommissioned radioactive steel materials are as the starting material for manufacturing of steel components. Ingots from the controlled area will be melted into induction furnace and the mixture of liquid steel will be alloyed for achieve of required chemical parameters. Typical steel products suitable for established scenarios are steel rebar of concrete, steel profiles of various forms, railway rails and rolled steel sheets. Target scenarios include an analysis of staff exposure during installation of steel constructions as well as exposure of individual from critical groups of population during their exploitation. The various scenarios, provided within the scope of the CONRELMAT project are focused at the systematic analysis of the use of conditionally released steel from decommissioning of nuclear facilities. Scenarios are focused on research and development of model situations in constructions in the areas of transport, civil constructions, industry and

  9. Research on NDT Technology in Inference of Steel Member Strength Based on Macro/Micro Model

    Directory of Open Access Journals (Sweden)

    Beidou Ding

    2017-01-01

    Full Text Available In consideration of correlations among hardness, chemical composition, grain size, and strength of carbon steel, a new nondestructive testing technology (NDT of inferring the carbon steel strength was explored. First, the hardness test, chemical composition analysis, and metallographic analysis of 162 low-carbon steel samples were conducted. Second, the following works were carried out: (1 quantitative relationship between steel Leeb hardness and carbon steel strength was studied on the basis of regression analysis of experimental data; (2 influences of chemical composition and grain size on tension properties of carbon steel were analyzed on the basis of stepwise regression analysis, and quantitative relationship between conventional compositions and grain size with steel strength was obtained; (3 according to the macro and/or micro factors such as hardness, chemical compositions, and grain size of carbon steel, the fitting formula of steel strength was established based on MLR (multiple linear regressions method. The above relationships and fitting formula based on MLR method could be used to estimate the steel strength with no damage to the structure in engineering practice.

  10. Contribution to the study of influences in emission spectrography on solutions. Application to a general analysis method for stainless steels (1961)

    International Nuclear Information System (INIS)

    Baudin, G.

    1961-11-01

    In order to establish a general method of analysis of stainless steels, by means of spark spectroscopy on solutions, a systematic study has been made of the factors involved. The variations in acidity of the solutions, or in the ratio of concentrations of two acids at constant pH, lead to a displacement of the calibration curve. Simple relations have been established between the concentration of the extraneous elements, and the effects produced, for the constituents Fe, Ti, Ni, Cr, Mn; a general method using abacus is proposed for steels containing only these elements. The interactions in the case of the elements Mo, Nb, Ta, W, were more complex, so that the simultaneous separation was studied with the help of ion-exchange resins. A general method of analysis is proposed for stainless steels. (author) [fr

  11. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  12. Heat Transfer Analysis of Localized Heat-Treatment for Grade 91 Steel

    Science.gov (United States)

    Walker, Jacob D.

    through an inverse method by collecting actual data from different conditions and temperatures. Then the heat transfer coefficients are used to set up a model to determine the appropriate post-weld heat treatment conditions for Grade 91 steel. This will enable one to use the derived coefficients to run a forward analysis with the specific geometry and conditions they will encounter in the heat treatment process for their application. The analysis will provide a theoretical determination of time and temperatures needed to maintain the temperature for the proper time needed to properly heat treat the welded section in the desired areas that have been joined together through a welding process. Finally time and temperature combinations are compared with experimentally measured data. The forward model code applied to the parameters of the heat-treatment can then appropriately assist to determine the proper post-weld heat treatment conditions for the desired toughness and creep properties. This research is very beneficial to the joining of metals industry because it provides a way to ensure the method used to heat treat the welded section is being properly done, and the required heat treatment is achieved. It is applicable to many different geometries so that it can be modified to specific situations.

  13. Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

    Directory of Open Access Journals (Sweden)

    Aizik F.

    2012-08-01

    Full Text Available In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile’s core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

  14. Technical features of steel structure construction by Kawasaki Steel; Kawasaki Seitetsu no kokozo gijutsu no tokucho

    Energy Technology Data Exchange (ETDEWEB)

    Kaneko, T.; Urata, I.; Okata, S. [Kawasaki Steel Corp., Tokyo (Japan)

    1996-03-01

    In the steel structure technology of Kawasaki Steel, the joint technique (e.g., welding) is added to them while developing or improving the products that meet the social needs as a material supplier. Moreover, the execution technique that manufactures materials or constructs them as an integrated structure, the structural analysis that conforms to the function and application of a structure, and the design technique on dynamic properties or durability such as earthquake resistance, fatigue, and corrosion resistance are synthetically expanded for engineering. In this paper, a building steel frame, non-residence building, bridge, and harbor structure as steel structure in the building and construction fields were described for each structure genre. The structural technology of a building steel frame is summarized to the products of pillar materials. An earthquake brace, using a dead soft steel, with high earthquake energy absorption capability and a damping wall were also developed. The design and execution technique of a large roof was systematized. The exchange technique of a road bridge RC floor and the technique of an unstiffened suspension bridge for pipeline were developed. A new technique was also developed for a suspension monorail track and offshore structure. 30 refs., 5 figs.

  15. Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion

    Science.gov (United States)

    Topolska, S.; Łabanowski, J.

    2017-08-01

    Stainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have good crack resistance at temperatures up to approximately -40°C. The steels containing approximately 22% Cr, 5% Ni, 3% Mo and 0.2% N crystallizes as a solid solution δ, partially transforming from the temperature of about 1200°C to 850°C into the phase α. The stable structure of considered steels, at temperatures above 850°C, is ferrite, and at lower temperatures the mixture of phase γ+α +σ. The two-phase structure α+γ the duplex steel obtains after hyperquenching at the temperature of stability of the mixture of α+γ phases, and the share of the phases depends on the hyper quenching attributes. Hyperquenching in water, with a temperature close to 1200°C, ensures the instance in the microstructure of the steel a large share of ferrite and a small share of the high chromium austenite. This causes the increase of strength properties and reducing the plasticity of the steel and its resistance ability to cracking and corrosion. Slower cooling from the mentioned temperature, for example in the air, enables the partial transformation of the a phase into the γ one (α → γ) and increasing the share of austenite in the steel structure. It leads to improvement of plasticity properties. In the paper are presented the results of investigations of heteronymous welded joints of duplex steel and austenitic one. The results include the relation between the chemical composition of steels and their weldability.

  16. Analysis of the austenitic stainless steel's r-value behavior at elevated temperatures

    OpenAIRE

    Dušan Arsić; Milan Djordjević; Srbislav Aleksandrović; Vukić Lazić; Ruzica R. Nikolic; Branislav Hadzima

    2015-01-01

    An analysis of the anisotropy properties of austenitic steel AISI 304 (X5CrNi18-10) at elevated temperatures is presented in this paper. Considerations of the anisotropy problems are presented in the theoretical part of the paper, as well as the procedure for determination of the normal anisotropy coefficient. The experimental part of the paper describes the plan, methodology and equipment for testing of material's normal anisotropy and mechanical characteristics. The objective of conducting ...

  17. Microstructural analysis of hot press formed 22MnB5 steel

    Science.gov (United States)

    Aziz, Nuraini; Aqida, Syarifah Nur; Ismail, Izwan

    2017-10-01

    This paper presents a microstructural study on hot press formed 22MnB5 steel for enhanced mechanical properties. Hot press forming process consists of simultaneous forming and quenching of heated blank. The 22MnB5 steel was processed at three different parameter settings: quenching time, water temperature and water flow rate. 22MnB5 was processed using 33 full factorial design of experiment (DOE). The full factorial DOE was designed using three factors of quenching time, water temperature and water flow rate at three levels. The factors level were quenching time range of 5 - 11 s, water temperature; 5 - 27°C and water flow rate; 20 - 40 L/min. The as-received and hot press forming processed steel was characterised for metallographic study and martensitic structure area percentage using JEOL Field Emission Scanning Electron Microscopic (FESEM). From the experimental finding, the hot press formed 22MnB5 steel consisted of 50 to 84% martensitic structure area. The minimum quenching time of 8 seconds was required to obtain formed sample with high percentage of martensite. These findings contribute to initial design of processing parameters in hot press forming of 22MnB5 steel blanks for automotive component.

  18. Analysis of acoustic emission signals at austempering of steels using neural networks

    Science.gov (United States)

    Łazarska, Malgorzata; Wozniak, Tadeusz Z.; Ranachowski, Zbigniew; Trafarski, Andrzej; Domek, Grzegorz

    2017-05-01

    Bearing steel 100CrMnSi6-4 and tool steel C105U were used to carry out this research with the steels being austempered to obtain a martensitic-bainitic structure. During the process quite a large number of acoustic emissions (AE) were observed. These signals were then analysed using neural networks resulting in the identification of three groups of events of: high, medium and low energy and in addition their spectral characteristics were plotted. The results were presented in the form of diagrams of AE incidence as a function of time. It was demonstrated that complex transformations of austenite into martensite and bainite occurred when austempering bearing steel at 160 °C and tool steel at 130 °C respectively. The selected temperatures of isothermal quenching of the tested steels were within the area near to MS temperature, which affected the complex course of phase transition. The high activity of AE is a typical occurrence for martensitic transformation and this is the transformation mechanism that induces the generation of AE signals of higher energy in the first stage of transition. In the second stage of transformation, the initially nucleated martensite accelerates the occurrence of the next bainitic transformation.

  19. Spectrographic analysis of stainless steels

    International Nuclear Information System (INIS)

    Sabato, S.F.; Lordello, A.R.

    1984-01-01

    Two spectrogaphyic solution techniques, 'Porous Cup' and 'Vacuum Cup', were investigated in order to determine the minor constituents (Cr, Ni, Mo, Mn, Cu and V) of stainless steels. Iron and cobalt were experimented as internal standards. The precision varied from 4 to 11% for both spectrographic techniques, in which cobalt was used as international standard. Certified standards from National Bureau of Standards and Instituto de Pesquisas Tecnologicas were analysed to verify the accuracy of both techniques. The best accuracy was obtained with the Vacuum Cup techniques. (Author) [pt

  20. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  1. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  2. Dynamic characteristics of automotive steel sheets

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2016-10-01

    Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

  3. The Phase Transformations in Hypoeutectoid Steels Mn-Cr-Ni

    Directory of Open Access Journals (Sweden)

    RoŻniata E.

    2015-04-01

    Full Text Available The results of a microstructure and hardness investigations of the hypoeutectoid steels Mn-Cr-Ni, imitating by its chemical composition toughening steels, are presented in the paper. The analysis of the kinetics of phase transformations of undercooled austenite of steels containing different amounts of alloying elements in their chemical composition, constitutes the aim of investigations.

  4. The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

    Directory of Open Access Journals (Sweden)

    Kowalski Dariusz

    2017-09-01

    Full Text Available Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

  5. The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

    Science.gov (United States)

    Kowalski, Dariusz; Grzyl, Beata; Kristowski, Adam

    2017-09-01

    Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

  6. Seismic analysis and design of steel beam - thick slab floor systems

    International Nuclear Information System (INIS)

    Reed, P.W.

    1981-01-01

    This paper presents a method for seismic analysis and design of floor systems composed of thick reinforced concrete slabs supported by steel beams. The response spectrum modal analysis is used to determine the dynamic response of an orthotropic finite element model. An approximate approach to find the fundamental frequency is explained, allowing an actual acceleration to be determined. The fundamental mode is found to be a major portion of the overall response, whereas the secondary modes are shown to result in a very small portion of the overall response. Dynamic multipliers for the fundamental mode and significant secondary modes are given for several typical floor layouts. These would be used to find equivalent static stress resultants which are used to design the floor. (orig.)

  7. Analysis of martensitic transformation and residual tension in an 304L stainless steel

    International Nuclear Information System (INIS)

    Alves, Juciane Maria

    2014-01-01

    The relationship between plastic deformation and the strain induced phase transformation, that provides a practical route to the development of new engineering materials with excellent mechanical properties, characterize the TRIP effect 'Transformation Induced Plasticity'. Among the stainless steels, the metastable 304 L austenitic steel is susceptible to transformation of austenite-martensite phase from tensile tests at room temperature by increments of plastic deformation. It is of great technological and scientific interest the knowledge of the evolution of phase transformation and residual stress from different levels and rates of plastic deformation imposed to the material. It is also important to evaluate the interference of metallographic preparation in quantitative analyzes of this steel. The main techniques used in this study consisted of X-rays diffraction and Ferritoscopy for the quantitation phase, and XRD to residual stress analysis also. As observed, the phase transformation quantification has not suffered significant influence of the metallographic preparation and evolved from increments of plastic deformation due to different stop charges and strain rates, leading to a further strengthening of the austenite matrix. The evaluation of residual stress resulting from the martensitic transformation was susceptible to the metallographic preparation and increased its value on comparison to sample without metallographic preparation. It was also observed that the residual stress decreased with the increase of the fraction of transformed martensite. (author)

  8. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  9. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    FU Jie; WU HuaJie; LIU YangChun; KANG YongLin

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength Iow carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in Iow carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have obvious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  10. Lung cancer mortality in stainless steel and mild steel welders: a nested case-referent study

    DEFF Research Database (Denmark)

    Lauritsen, Jens; Hansen, K S

    1996-01-01

    . Analysis was based on 439 deceased referents and 94 deceased cases. There was a 70% excess of lung cancer associated with "welding exposure ever" (OR +/- 95% C.I.: 1.68, 1.02-2.78). Overall OR for "mild steel (MS) welding ever" was 1.64, 0.99-2.72. The risk estimates for welding exposures showed...... an increasing tendency up to 15 years of exposure. The pattern of stainless steel (SS) welding resembles that of mild steel with an estimated OR of 1.65, 0.88-3.0. The general conclusion is that MS welding as well as SS welding seems to be associated with an increased risk of lung cancer. Further followup...

  11. Experimental damage analysis of steels after exploitation loading

    Directory of Open Access Journals (Sweden)

    B. Augustyniak

    2010-06-01

    Full Text Available Development of creep damage at elevated temperatures and structural degradation due to plastic deformation at room temperature were assessed using destructive and non-destructive methods in steels commonly applied in power plants (40HNMA, 13HMF and P91. As destructive methods the standard tension tests were carried out after every kind of prestraining. Subsequently, an evolution of the selected tension parameters was taken into account for damage identification. In order to assess a damage development during the creep and plastic deformation the tests for the steels were interrupted for a range of the selected strain magnitudes. The ultrasonic and magnetic techniques were used as the non-destructive methods for damage evaluation. The experimental programme also contained microscopic observations.

  12. Reliability-based condition assessment of steel containment and liners

    International Nuclear Information System (INIS)

    Ellingwood, B.; Bhattacharya, B.; Zheng, R.

    1996-11-01

    Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs

  13. Mechanism of an acoustic wave impact on steel during solidification

    Directory of Open Access Journals (Sweden)

    K. Nowacki

    2013-04-01

    Full Text Available Acoustic steel processing in an ingot mould may be the final stage in the process of quality improvement of a steel ingot. The impact of radiation and cavitation pressure as well as the phenomena related to the acoustic wave being emitted and delivered to liquid steel affect various aspects including the internal structure fragmentation, rigidity or density of steel. The article provides an analysis of the mechanism of impact of physical phenomena caused by an acoustic wave affecting the quality of a steel ingot.

  14. Comparative Research of Extra-large-span Cable-stayed Bridge with Steel Truss Girder and Steel Box Girder

    Directory of Open Access Journals (Sweden)

    Tan Manjiang

    2015-01-01

    Full Text Available To research structural performance of extra-large-span cable-stayed bridge under different section forms, with the engineering background of a 800m main-span cable-stayed bridge with steel truss girder, the cable-stayed bridge with steel box girder is designed according to the current bridge regulations when two bridges are designed in an ultimate state of the carrying capacity, so the maximum stress and minimum stress of the stress envelope diagram are substantially the same. A comprehensive comparison is given to two types of bridge on the aspect of static force, natural vibration frequency, stability, economic performance and so on. Analysis results provide future reference for the large-span cable-stayed bridge to select between the steel truss girder and the steel box girder.

  15. Fracture analysis procedure for cast austenitic stainless steel pipe with an axial crack

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2012-01-01

    Since the ductility of cast austenitic stainless steel pipes decreases due to thermal aging embrittlement after long term operation, not only plastic collapse failure but also unstable ductile crack propagation (elastic-plastic failure) should be taken into account for the structural integrity assessment of cracked pipes. In the fitness-for-service code of the Japan Society of Mechanical Engineers (JSME), Z-factor is used to incorporate the reduction in failure load due to elastic-plastic failure. However, the JSME code does not provide the Z-factor for axial cracks. In this study, Z-factor for axial cracks in aged cast austenitic stainless steel pipes was derived. Then, a comparison was made for the elastic-plastic failure load obtained from different analysis procedures. It was shown that the obtained Z-factor could derive reasonable elastic-plastic failure loads, although the failure loads were more conservative than those obtained by the two-parameter method. (author)

  16. Modal Analysis of a Simply Supported Steel Beam with Cracks under Temperature Load

    Directory of Open Access Journals (Sweden)

    Yijiang Ma

    2017-01-01

    Full Text Available Based on the transfer matrix method, an analytical method is proposed to conduct the modal analysis of the simply supported steel beam with multiple transverse open cracks under different temperatures. The open cracks are replaced with torsion springs without mass, and local flexibility caused by each crack can be derived; the temperature module is introduced by the mechanical properties variation of the structural material, and the temperature load is caused by the temperature variation, which can be transformed to the axial force on the cross-section. The transfer matrix of the whole beam with the temperature and geometric parameters of cracks can be obtained. According to boundary conditions of the simply supported beam, natural frequencies of the beam can be calculated, which are compared with the finite element results. Results indicate that the analytical method proposed has a high accuracy; the natural frequencies of the simply supported steel beam are mostly affected by the temperature load, which cannot be ignored.

  17. Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

    International Nuclear Information System (INIS)

    Keisler, J.; Chopra, O.K.; Shack, W.J.

    1994-08-01

    The existing fatigue strain vs. life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model. The significance of the effect of environment on the current Code design curve and on the proposed interim design curves for carbon and low-alloy steels presented in NUREG/CR-5999 is discussed

  18. Process parameter optimization based on principal components analysis during machining of hardened steel

    Directory of Open Access Journals (Sweden)

    Suryakant B. Chandgude

    2015-09-01

    Full Text Available The optimum selection of process parameters has played an important role for improving the surface finish, minimizing tool wear, increasing material removal rate and reducing machining time of any machining process. In this paper, optimum parameters while machining AISI D2 hardened steel using solid carbide TiAlN coated end mill has been investigated. For optimization of process parameters along with multiple quality characteristics, principal components analysis method has been adopted in this work. The confirmation experiments have revealed that to improve performance of cutting; principal components analysis method would be a useful tool.

  19. Analysis of the Inhibition Layer of Galvanized Dual-Phase Steels

    International Nuclear Information System (INIS)

    Wang, K. K.; Wang, H. P.; Chang, L.; Gan, D.; Chen, T. R.; Chen, H. B.

    2012-01-01

    The formation of the Fe-Al inhibition layer in hot-dip galvanizing is a confusing issue for a long time. This study presents a characterization result on the inhibition layer formed on C-Mn-Cr and C-Mn-Si dual-phase steels after a short time galvanizing. The samples were annealed at 800 .deg. C for 60 s in N 2 -10% H 2 atmosphere with a dew point of -30 .deg. C, and were then galvanized in a bath containing 0.2%Al. X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) was employed for characterization. The TEM electron diffraction shows that only Fe 2 Al 5 intermetallic phase was formed. No orientation relationship between the Fe 2 Al 5 phase and the steel substrate could be identified. Two peaks of Al 2p photoelectrons, one from metallic aluminum and the other from Al 3+ ions, were detected in the inhibition layer, indicating that the layer is in fact a mixture of Fe 2 Al 5 and Al 2 O 3 . TEM/EDS analysis verifies the existence of Al 2 O 3 in the boundaries of Fe 2 Al 5 grains. The nucleation of Fe 2 Al 5 and the reduction of the surface oxide probably proceeded concurrently on galvanizing, and the residual oxides prohibited the heteroepitaxial growth of Fe 2 Al 5

  20. Determination of V, W and Mn in fast steels by neutron activation analysis of 241Am/Be source

    International Nuclear Information System (INIS)

    Villar, H.P.; Galdino, S.M.L.; Godoy, M.O.; Dantas, C.C.

    1982-01-01

    Alloying elements are responsible for certain characteristics of the steels which enable their utilization for specific purposes. The concentrations of these elements must comply with strict standards, and the determination of these concentrations involve chemical analyses which are as a rule tedious and expensive. It is proposed here a fast and precise analytical process based on the neutron activation analysis. A significant correlation (r = 0.998) between manganese concentration and mean specific count rate of 56 Mn was obtained for activated tool steel sampes. Later on, bases for tungsten vanadium determinations were set. (Author) [pt

  1. Vibration characteristics of teak wood filled steel tubes

    Science.gov (United States)

    Danawade, Bharatesh Adappa; Malagi, Ravindra Rachappa

    2018-05-01

    The objective of this paper is to determine fundamental frequency and damping ratio of teak wood filled steel tubes. Mechanically bonded teak wood filled steel tubes have been evaluated by experimental impact hammer test using modal analysis. The results of impact hammer test were verified and validated by finite element tool ANSYS using harmonic analysis. The error between the two methods was observed to be within acceptable limit.

  2. Failure analysis of natural gas buried X65 steel pipeline under deflection load using finite element method

    International Nuclear Information System (INIS)

    Liu, P.F.; Zheng, J.Y.; Zhang, B.J.; Shi, P.

    2010-01-01

    A 3D parametric finite element model of the pipeline and soil is established using finite element method to perform the failure analysis of natural gas buried X65 steel pipeline under deflection load. The pipeline is assumed to be loaded in a parabolic deflection displacement along the axial direction. Based on the true stress-strain constitutive relationship of X65 steel, the elastic-plastic finite element analysis employs the arc-length algorithm and non-linear stabilization algorithm respectively to simulate the strain softening properties of pipeline after plastic collapse. Besides, effects of the soil types and model sizes on the maximum deflection displacement of pipeline are investigated. The proposed finite element method serves as a base available for the safety design and evaluation as well as engineering acceptance criterion for the failure of pipeline due to deflection.

  3. The behavior of welded joint in steel pipe members under monotonic and cyclic loading

    International Nuclear Information System (INIS)

    Chang, Kyong-Ho; Jang, Gab-Chul; Shin, Young-Eui; Han, Jung-Guen; Kim, Jong-Min

    2006-01-01

    Most steel pipe members are joined by welding. The residual stress and weld metal in a welded joint have the influence on the behavior of steel pipes. Therefore, to accurately predict the behavior of steel pipes with a welded joint, the influence of welding residual stress and weld metal on the behavior of steel pipe must be investigated. In this paper, the residual stress of steel pipes with a welded joint was investigated by using a three-dimensional non-steady heat conduction analysis and a three-dimensional thermal elastic-plastic analysis. Based on the results of monotonic and cyclic loading tests, a hysteresis model for weld metal was formulated. The hysteresis model was proposed by the authors and applied to a three-dimensional finite elements analysis. To investigate the influence of a welded joint in steel pipes under monotonic and cyclic loading, three-dimensional finite elements analysis considering the proposed model and residual stress was carried out. The influence of a welded joint on the behavior of steel pipe members was investigated by comparing the analytical result both steel pipe with a welded joint and that without a welded joint

  4. Research on Ontology Modeling of Steel Manufacturing Process Based on Big Data Analysis

    OpenAIRE

    Bao Qing; Wang Jian; Cheng Jin

    2016-01-01

    As an important method that steel industries ride the Indutrie 4.0 wave, knowledge management is expected to be versatile, effective and intelligent. Mechanism modeling difficulties, numerous influencing factors and complex industrial chains hinder the development of knowledge and information integration. Using data potentials, big data analysis can be an effective way to deal with knowledge acquisition as it solves the inaccuracy and imperfection mechanism modeling may lead to. This paper pr...

  5. Estimates of the potential for energy conservation in the Chinese steel industry

    International Nuclear Information System (INIS)

    Lin Boqiang; Wu Ya; Zhang Li

    2011-01-01

    The study evaluates the energy saving potential of the Chinese steel industry by studying its potential future energy efficiency gap. In order to predict the future energy efficiency gap, a multivariate regression model combined with risk analysis is developed to estimate future energy intensity of China's steel industry. It is found that R and D intensity, energy saving investment, labor productivity and industry concentration are all important variables that affect energy intensity. We assess the possible measures as to how China's steel industry can narrow the energy efficiency gap with Japan by means of scenario analysis. Using Japan's current energy efficiency level as baseline, the energy saving potential of China's steel industry is more than 200 million ton coal equivalent in 2008, and it would fall to zero in 2020. However, if greater efforts were made to conserve energy, it would be possible to narrow down the energy efficiency gap between China and Japan by around 2015. Finally, using the results of the scenario analysis, future policy priorities for energy conservation in China's steel industry are assessed in this paper. - Highlights: → The energy saving potential of the Chinese steel industry is evaluated. → A multivariate regression model combined with risk analysis is developed. → R and D, energy saving investment, labor, and structure affect energy intensity.→ The energy saving potential of China's steel industry would fall to zero in 2020.→ Future policy for energy conservation in China's steel industry are assessed.

  6. Magnetic Testing, and Modeling, Simulation and Analysis for Space Applications

    Science.gov (United States)

    Boghosian, Mary; Narvaez, Pablo; Herman, Ray

    2012-01-01

    The Aerospace Corporation (Aerospace) and Lockheed Martin Space Systems (LMSS) participated with Jet Propulsion Laboratory (JPL) in the implementation of a magnetic cleanliness program of the NASA/JPL JUNO mission. The magnetic cleanliness program was applied from early flight system development up through system level environmental testing. The JUNO magnetic cleanliness program required setting-up a specialized magnetic test facility at Lockheed Martin Space Systems for testing the flight system and a testing program with facility for testing system parts and subsystems at JPL. The magnetic modeling, simulation and analysis capability was set up and performed by Aerospace to provide qualitative and quantitative magnetic assessments of the magnetic parts, components, and subsystems prior to or in lieu of magnetic tests. Because of the sensitive nature of the fields and particles scientific measurements being conducted by the JUNO space mission to Jupiter, the imposition of stringent magnetic control specifications required a magnetic control program to ensure that the spacecraft's science magnetometers and plasma wave search coil were not magnetically contaminated by flight system magnetic interferences. With Aerospace's magnetic modeling, simulation and analysis and JPL's system modeling and testing approach, and LMSS's test support, the project achieved a cost effective approach to achieving a magnetically clean spacecraft. This paper presents lessons learned from the JUNO magnetic testing approach and Aerospace's modeling, simulation and analysis activities used to solve problems such as remnant magnetization, performance of hard and soft magnetic materials within the targeted space system in applied external magnetic fields.

  7. Symbolic aesthetics in steel structural systems

    Directory of Open Access Journals (Sweden)

    Usama Abdul-Mun'em Khuraibet

    2015-02-01

    Full Text Available The aesthetic expression and its orders are important for steel structures forming. Steel structures are a compilation of structural elements, where its shapes have standard dimensions and pre-fabricated. As the steel construction systems not only aim to achieve the functional requirements for users, but must also have the symbolic aesthetics which provides visually and cognitive expression for viewers. In this sense the research interested in expressional aesthetics in these systems and highlights the importance of attention as structural items. Therefore the visual items which related with steel structures contain some of the most powerful forms of modern architecture, steel structures with a glass cladding, agility and accuracy in manufacture of structural elements as visual items, structural interest in the forms of spaces which have long span systems or in high buildings are different forms of expression and influence. So the research focuses on the study of those expressive patterns related with the steel construction properties, including the advantages of these systems at the level of strength and firmness, flexibility and economy as well as aesthetic and expression. Accordingly, the research problem concentrated on educational shortage in the study of the structural steel system aspects concerning constructional characteristic, expressive and aesthetic features, and how to deal with them as a language bearing the symbols and meanings which have clear structural style, because it the best ways to make those systems as communication means with users, by premise that the use of expressional symbol in steel construction increases the aesthetic value. Therefore the research aims to reveal the most structural and expressive patterns by analysis the expressional means and steel structural aesthetics.

  8. Comprehensive benefits analysis of steel structure modular residence based on the entropy evaluation

    Science.gov (United States)

    Zhang, Xiaoxiao; Wang, Li; Jiang, Pengming

    2017-04-01

    Steel structure modular residence is the outstanding residential industrialization. It has many advantages, such as the low whole cost, high resource recovery, a high degree of industrialization. This paper compares the comprehensive benefits of steel structural in modular buildings with prefabricated reinforced concrete residential from economic benefits, environmental benefits, social benefits and technical benefits by the method of entropy evaluation. Finally, it is concluded that the comprehensive benefits of steel structural in modular buildings is better than that of prefabricated reinforced concrete residential. The conclusion of this study will provide certain reference significance to the development of steel structural in modular buildings in China.

  9. Numerical analysis of nonlinear behavior of steel-concrete composite structures

    Directory of Open Access Journals (Sweden)

    Í.J.M. LEMES

    Full Text Available Abstract This paper presents the development of an effective numerical formulation for the analysis of steel-concrete composite structures considering geometric and materials nonlinear effects. Thus, a methodology based on Refined Plastic Hinge Method (RPHM was developed and the stiffness parameters were obtained by homogenization of cross-section. The evaluation of structural elements strength is done through the Strain Compatibility Method (SCM. The Newton-Raphson Method with path-following strategies is adopted to solve nonlinear global and local (in cross-section level equations. The results are compared with experimental and numerical database presents in literature and a good accuracy is observed in composite cross sections, composite columns, and composite portal frames.

  10. Vibration Properties of a Steel-PMMA Composite Beam

    OpenAIRE

    He, Yuyang; Jin, Xiaoxiong

    2015-01-01

    A steel-polymethyl methacrylate (steel-PMMA) beam was fabricated to investigate the vibration properties of a one-dimensional phononic crystal structure. The experimental system included an excitation system, a signal acquisition system, and a data analysis and processing system. When an excitation signal was exerted on one end of the beam, the signals of six response points were collected with acceleration sensors. Subsequent signal analysis showed that the beam was attenuated in certain fre...

  11. Problems and chances for probabilistic fracture mechanics in the analysis of steel pressure boundary reliability

    Energy Technology Data Exchange (ETDEWEB)

    Staat, M [Forschungszentrum Juelich GmbH (Germany). Inst. fuer Sicherheitsforschung und Reaktortechnik

    1996-12-01

    It is shown that the difficulty for probabilistic fracture mechanics (PFM) is the general problem of the high reliability of a small population. There is no way around the problem as yet. Therefore what PFM can contribute to the reliability of steel pressure boundaries is demonstrated with the example of a typical reactor pressure vessel and critically discussed. Although no method is distinguishable that could give exact failure probabilities, PFM has several additional chances. Upper limits for failure probability may be obtained together with trends for design and operating conditions. Further, PFM can identify the most sensitive parameters, improved control of which would increase reliability. Thus PFM should play a vital role in the analysis of steel pressure boundaries despite all shortcomings. (author). 19 refs, 7 figs, 1 tab.

  12. Problems and chances for probabilistic fracture mechanics in the analysis of steel pressure boundary reliability

    International Nuclear Information System (INIS)

    Staat, M.

    1996-01-01

    It is shown that the difficulty for probabilistic fracture mechanics (PFM) is the general problem of the high reliability of a small population. There is no way around the problem as yet. Therefore what PFM can contribute to the reliability of steel pressure boundaries is demonstrated with the example of a typical reactor pressure vessel and critically discussed. Although no method is distinguishable that could give exact failure probabilities, PFM has several additional chances. Upper limits for failure probability may be obtained together with trends for design and operating conditions. Further, PFM can identify the most sensitive parameters, improved control of which would increase reliability. Thus PFM should play a vital role in the analysis of steel pressure boundaries despite all shortcomings. (author). 19 refs, 7 figs, 1 tab

  13. Microstructure Evolution and Chemical Analysis on Carbon Steels and Fe-Cr-Mo Alloys after FAC Simulation Tests

    International Nuclear Information System (INIS)

    Kim, Seunghyun; Kim, Taeho; Lee, Yun Ju; Kim, Ji Hyun

    2017-01-01

    Flow-accelerated corrosion (FAC) is an environment assisted degradation of structural materials, which usually occurs in pipelines of power plants. There have been many studies to investigate the fundamental mechanism and corresponding countermeasures against FAC, and recently the carbon steels have been replaced by ASTM A 335 P22, which contains approximately 2.2 wt.% of Cr and 1 wt.% of Mo. By enhancing passivity of P22 by Cr, it is reported that FAC rate has been greatly reduced. However, while corrosion behavior of Fe-based alloys is relatively well known, their behavior under high-temperature flowing water is not well investigated. In other words, effects of Cr and its corrosion and oxidation behavior is not clearly revealed. Furthermore, it is known that Mo enhances the pitting corrosion resistance of alloys however its mechanism is not clearly investigated. Recently, replacement of Mo in alloy contents has been widely studied because of the cost of Mo. Carbon steels undergo severe environmental-assisted degradation behavior so called FAC, and as its countermeasure the carbon steel has been replaced by P22 which contains Cr and Mo. It is generally known that Cr and Mo enhances passivity of Fe-based alloys however their corrosion and oxidation behavior has not been fully investigated especially in high-temperature flowing water environments. In this study, we employed HRTEM and synchrotron XAS techniques in order to investigate detailed microstructure evolution and chemical bonding of the commercialized carbon steel and the Fe-Cr-Mo alloys. From the analysis, it is found that while carbon steels exhibit porous oxide P22 exhibit oxide structures with thin Cr-rich oxide and spinel. Therefore, carbon steel undergoes severe FAC compared to P22 however effects of Cr and Mo and their behavior in high-temperature flowing water will be investigated.

  14. LOCAL COLLISION SIMULATION OF AN SC WALL USING ENERGY ABSORBING STEEL

    Directory of Open Access Journals (Sweden)

    CHUL-HUN CHUNG

    2013-08-01

    Full Text Available This study evaluates the local damage of a turbine in an auxiliary building of a nuclear power plant due to an external impact by using the LS-DYNA finite element program. The wall of the auxiliary building is SC structure and the material of the SC wall plate is high manganese steel, which has superior ductility and energy absorbance compared to the ordinary steel used for other SC wall plates. The effects of the material of the wall, collision speed, and angle on the magnitude of the local damage were evaluated by local collision analysis. The analysis revealed that the SC wall made of manganese steel had significantly less damage than the SC wall made of ordinary steel. In conclusion, an SC wall made of manganese steel can have higher effective resistance than an SC wall made of ordinary steel against the local collision of an airplane engine or against a turbine impact.

  15. Local Collision Simulation of an SC Wall Using Energy Absorbing Steel

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Chulhun; Choi, Hyun; Park, Jaegyun [Dankook Univ., Yongin (Korea, Republic of)

    2013-08-15

    This study evaluates the local damage of a turbine in an auxiliary building of a nuclear power plant due to an external impact by using the LS-DYNA finite element program. The wall of the auxiliary building is SC structure and the material of the SC wall plate is high manganese steel, which has superior ductility and energy absorbance compared to the ordinary steel used for other SC wall plates. The effects of the material of the wall, collision speed, and angle on the magnitude of the local damage were evaluated by local collision analysis. The analysis revealed that the SC wall made of manganese steel had significantly less damage than the SC wall made of ordinary steel. In conclusion, an SC wall made of manganese steel can have higher effective resistance than an SC wall made of ordinary steel against the local collision of an airplane engine or against a turbine impact.

  16. NON-LINEAR ANALYSIS OF AN EXPERIMENTAL JOINT OF COLUMN AND BEAMS OF ARMED CONCRETE-STEEL COLUMN FOR FRAME

    Directory of Open Access Journals (Sweden)

    Nelson López

    2017-12-01

    Full Text Available In this research, the nonlinear behavior of a real-scale experimental joint (node is studied, consisting of three reinforced concrete elements, one column and two beams joined to a structural steel column at the upper level. In the numerical analysis the model of the union was analyzed in the inelastic range, this model was elaborated with the finite element program based on fibers, SeismoStruct to analyze as a function of time, the traction and compression efforts in the confined area and not confined area of the concrete column and in the longitudinal reinforcement steel, as well as verification of the design of the base plate that joins the two columns. The results showed that tensile stresses in the unconfined zone surpassed the concrete breaking point, with cracking occurring just below the lower edge of the beams; in the confined area the traction efforts were much lower, with cracks occurring later than in the non-confined area. The concrete column-steel column joint behaved as a rigid node, so the elastic design was consistent with the calculation methodology of base plates for steel columns.

  17. Corrosion behaviour of dissimilar welds between martensitic stainless steel and carbon steel from secondary circuit of candu npp

    International Nuclear Information System (INIS)

    Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

    2015-01-01

    Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. It is not unusual to find that, although the base metal or alloy is resistant to corrosion in a particular environment, the welded counterpart is not resistant. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. Our experiments were performed in chloride environmental on two types of samples: non-welded (420 martensitic steel and 52.2k carbon steel) and dissimilar welds (dissimilar metal welds: joints beetween 420 martensitic steel and 52.2k carbon steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and metallography microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and carbon steel in solutions containing chloride ions. We have been evaluated the corrosion rates of samples (welded and non-welded) by electrochemically. (authors)

  18. Mezzo-scopic Analysis of Fracture Toughness in Steels

    Directory of Open Access Journals (Sweden)

    Miyata Takashi

    2002-01-01

    Full Text Available The cleavage fracture toughness of steels was mezzo-scopically analyzed on the basis of the statistical local fracture criterion approach. The statistical stress criterion at the crack tip region suggests that the cleavage fracture toughness in steels can be described as a function of the yield stress, the cleavage fracture stress, and other mechanical properties of the materials. Formulation of the cleavage fracture toughness was first examined through an investigation on correlation between the cleavage toughness and the cleavage fracture stress obtained in notched round bar specimens in accordance with the theoretical prediction. Then, the scatter of the toughness, specimen thickness effect on the toughness, deterioration of the toughness due to cold working and irradiation, and improvement of the toughness caused by the Ni addition, were analyzed through the formulation of the toughness.

  19. Analysis of radiation-induced microchemical evolution in 300 series stainless steel

    International Nuclear Information System (INIS)

    Brager, H.R.; Garner, F.A.

    1980-03-01

    The irradiation of 300 series stainless steel by fast neutrons leads to an evolution of alloy microstructures that involves not only the formation of voids and dislocations, but also an extensive repartitioning of elements between various phases. This latter evolution has been shown to be the primary determinant of the alloy behavior in response to the large number of variables which influence void swelling and irradiation creep. The combined use of scanning transmission electron microscopy and energy-dispersive x-ray analysis has been the key element in the study of this phenomenon. Problems associated with the analysis of radioactive specimens are resolved by minor equipment modifications. Problems associated with spatial resolution limitations and the complexity and heterogeneity of the microchemical evolution have been overcome by using several data acquisition techniques. These include the measurement of compositional profiles near sinks, the use of foil-edge analysis, and the statistical sampling of many matrix and precipitate volumes

  20. Study of non-metallic inclusion sources in steel

    International Nuclear Information System (INIS)

    Khons, Ya.; Mrazek, L.

    1976-01-01

    A study of potential inclusion sources was carried out at the Tvinec steel plant using an unified labelling procedure for different sources. A lanthanum oxide labelling method has been used for refractories with the subsequent La determination in steel by the neutron activation analysis. Samarium and cerium oxides and the 141 Ce radionuclide have been used in conjunction with the testing. The following sources of exogenous inclusions have been studied: 1)Refractory material comprising fireclay and corundum for steel-teeming trough in open-heart furnaces; 2) Fireclay bottom-pouring refractories; 3) Steel-teeming laddle lining; 4) Heat-insulating and exothermic compounds for steel ingots; 5) Vacuum treatment plant lining; 6) Open-hearth and electric arc furnace slag. The major oxide inclusion source in steel was found to be represented by the furnace slag, since it forms about 40 p.c. of all oxide inclusions. The contributions of the remaining sources did not exceede 5 p.c. each

  1. Mechanical System Analysis of C-Frame for Steel Plate Thickness Gauge

    International Nuclear Information System (INIS)

    Sri Sudadiyo

    2007-01-01

    Nuclear base instrument is not only applied in the area of research such as medical and agriculture sciences, but also in the field of industry especially for thickness gauge. To the present at the steel industry, the gauge that is applied to cut plate thickness using infra-red ray method, it cannot result in accurately data. To solve that case, it is developed a thickness gauge of steel plate by using gamma ray method that it is named C-Frame. This thickness gauge is hoped that it could control in cutting the steel plate by on-line, accurate, and safe, therefore, it could socialize the advanced technology in the nuclear field to support the production process in domestic industries (national industries). The present study yields the calculations of mechanical system of that C-Frame including structure, detector support, source container of radioisotope, and transmission system, be also computed by running Professional Microsoft Fortran Version 5.10, NISA-II program, and AutoCAD program. From the obtained results could be known that the design meets the requirement, so that could be employed properly to measure the thickness of plate in the steel industries. (author)

  2. Corrosion analysis of decommissioned carbon steel waste water tanks at Brookhaven National Laboratory

    International Nuclear Information System (INIS)

    Soo, P.; Roberts, T.C.

    1995-07-01

    A corrosion analysis was carried out on available sections of carbon steels taken from two decommissioned radioactive waste water tanks at Brookhaven National Laboratory. One of the 100,000 gallon tanks suffered from a pinhole failure in the wall which was subsequently patched. From the analysis it was shown that this leak, and two adjacent leaks were initiated by a discarded copper heating coil that had been dropped into the tank during service. The failure mechanism is postulated to have been galvanic attack at points of contact between the tank structure and the coil. Other leaks in the two tanks are also described in this report

  3. EFFICIENCY OF MOMENT AMPLIFICATION PROCEDURES FOR THE SECOND-ORDER ANALYSIS OF STEEL FRAMES

    Directory of Open Access Journals (Sweden)

    Paschal Chiadighikaobi

    2018-02-01

    Full Text Available Beam-column is the member subjected to axial compression and bending. Secondary Moment was accounted for in the design and was additional moment induced by axial load. Comparing the results analysis from two computer aided software (SAP2000 and Java. The moment amplification factor Af was inputted in the Java code. Af did not create any change in the result outputs in the Java Code results. There are many different ways to apply amplification factors to first-order analysis results, each with various ranges of applicability. The results shown in this paper are the comparative results of the moment diagrams, axial forces, and shear forces. The type of steel used in the design and analysis is ASTM A992.

  4. Radioisotope methods of investigations of phenomenons at phases border of steel - atmosphere in gaseous processes of thermochemical treatment of steel

    International Nuclear Information System (INIS)

    L'utse-Birk, A.; Bel'ski, V.; Vez'ranovski, Eh.; Valis', L.

    1979-01-01

    Radioisotope methods of investigations of the processes of thermochemical treatment of steels are valuable, and in some cases, the only means for analysis of complicated mechanisms of diffusion, absorption and chemical reactions, going on in some technological processes. New specific methods are stated for investigation of processes on the border between steel and gaseous atmosphere. Quantative method nas been developed for investigation of the kinetics of carbon transfere (labelled by carbon-14) from steel into gases. Hydrocarbons and their derivatives are adsorbed selectivelly and beta-activity of the compound is measured in the presence of liquid scintillators. Limiting detectable amount of carbon equals to 0.5μg. Application of labelled (by radioisotope iron-59) iron in steel has ensured a possibility to determine its participation in reactions with chromium and titanum coating atmospheres. Application of hydrocarbons labelled by carbon-14 in the composition of titanum coating atmosphere has permitted to determine, in comparison with investigation of carbon diffusion in steel, participation of two different carbon sources in the forming of the TiC layer on steel and has led to the optimization of processes, especially for low-carbon steels [ru

  5. Heavy-Section Steel Irradiation Program

    International Nuclear Information System (INIS)

    Corwin, W.R.

    1990-08-01

    The primary goal of the Heavy-Section Steel Irradiation Program is to provide a thorough, quantitative assessment of the effects of neutron irradiation on the material behavior (particularly the fracture toughness properties) of typical pressure-vessel steels as they relate to light-water-reactor pressure-vessel integrity. The program includes direct continuation of irradiation studies previously conducted by the Heavy-Section Steel Technology Program augmented by enhanced examinations of the accompanying microstructural changes. Effects of specimen size; material chemistry; product form and microstructure; irradiation fluence, flux, temperature, and spectrum; and postirradiation annealing are examined on a wide range of fracture properties. Detailed statistical analyses of the fracture data on K Ic shift of high-copper welds were performed. Analysis of the first phase of irradiated crack-arrest testing on high-copper welds was completed. Final analysis and publication of the results of the second phase of the irradiation studies on stainless steel weld-overlay cladding were completed. Determinations were made of the variations in chemistry and unirradiated RT NDT of low upper-shelf weld metal from the Midland reactor. Final analyses were performed on the Charpy impact and tensile data from the Second and Third Irradiation series on low upper-shelf welds, and the report on the series was drafted. A detailed survey of existing data on microstructural models and data bases of irradiation damage was performed, and initial development of a reaction-rate-based model was completed. 40 refs., 7 figs., 4 tabs

  6. Analysis of the Inhibition Layer of Galvanized Dual-Phase Steels

    Energy Technology Data Exchange (ETDEWEB)

    Wang, K. K.; Wang, H. P.; Chang, L.; Gan, D. [National Sun Yat-Sen Univ., Kaohsiung (China); Chen, T. R.; Chen, H. B. [Steel and Aluminum R and D Development, Kaohsiung (China)

    2012-01-15

    The formation of the Fe-Al inhibition layer in hot-dip galvanizing is a confusing issue for a long time. This study presents a characterization result on the inhibition layer formed on C-Mn-Cr and C-Mn-Si dual-phase steels after a short time galvanizing. The samples were annealed at 800 .deg. C for 60 s in N{sub 2}-10% H{sub 2} atmosphere with a dew point of -30 .deg. C, and were then galvanized in a bath containing 0.2%Al. X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) was employed for characterization. The TEM electron diffraction shows that only Fe{sub 2}Al{sub 5} intermetallic phase was formed. No orientation relationship between the Fe{sub 2}Al{sub 5} phase and the steel substrate could be identified. Two peaks of Al 2p photoelectrons, one from metallic aluminum and the other from Al{sup 3+} ions, were detected in the inhibition layer, indicating that the layer is in fact a mixture of Fe{sub 2}Al{sub 5} and Al{sub 2}O{sub 3}. TEM/EDS analysis verifies the existence of Al{sub 2}O{sub 3} in the boundaries of Fe{sub 2}Al{sub 5} grains. The nucleation of Fe{sub 2}Al{sub 5} and the reduction of the surface oxide probably proceeded concurrently on galvanizing, and the residual oxides prohibited the heteroepitaxial growth of Fe{sub 2}Al{sub 5}.

  7. Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-03-01

    Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

  8. Neutron activation analysis - NAA: studies of environmental pollution in Steel Valley region, Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Veado, Maria Adelaide R.V.; Queiroz, Marluce A.T.; Costa, Alex A., E-mail: mariavasc@unilestemg.b, E-mail: marluce.queiroz@yahoo.com.b, E-mail: alexaderson@ig.com.b [Centro Universitario do Leste de Minas Gerais (UNILESTE-MG), Coronel Fabriciano, MG (Brazil). Curso de Mestrado em Engenharia Industrial; Menezes, Maria Angela de B.C., E-mail: menezes@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Oliveira, Arno H. de, E-mail: heeren@nuclear.ufmg.b [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Nuclear

    2009-07-01

    The Steel Valley region in Minas Gerais State, Brazil, receives intense waste from anthropogenic activities: industries (steel, cellulose, ore mining); untreated domestic; sewage and agricultural discharges. This work presents results obtained from analysis of air quality (Ipatinga, Santana do Paraiso, Coronel Fabriciano Timoteo and Marlieria cities) and by the Piracicaba River (surface water, border sediment, and fish muscle - Acara (Geophagus Brasiliensis). Concentrations of Al, Mn, V, As, Br, K, La, Na, Ce, Co, Cr, Cs, Fe, Hg, Rb, Sc, Sm, Th and Zn were determined for Neutron Activation Analysis, NAA. High concentrations were found in sediment and water (Cr, Fe, Co, Zn, As, Al, Mn, V) and in fish muscle (As, Cr, Hg). Results were compared to the maximum limits for metal set by 357/2005 of the National Environmental Council (CONAMA). Terrestrial epiphytic community samples have been used as biomonitor of air pollution. The samples were collected in trees Oiti (Licania tomentosa) and Angico (Piptadenia rigida), very common in studied region. The samples were collected in 17 points and two weather stations: January (rainy) and June (dried) of 2007. The results indicate high concentrations of the elements Al, Au, Co, Cr, Cu, Fe, Hg, Mn, Mg, Zn, V and Th when compared with the values cited in the literature. The biomonitor used in this work, terrestrial epiphytic community, showed an excellent capacity for metals retention by atmospheric contamination. (author)

  9. Numerical analysis of weld pool for galvanized steel with lap joint in GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hunchul; Park, Kyungbae; Kim, Yougjun; Cho, Jungho [Chungbuk National University, Cheongju (Korea, Republic of); Kim, Dong-Yoon; Kang, Moon-Jin [Korea Institute of Industrial Technology, Incheon (Korea, Republic of)

    2017-06-15

    Galvanized steel is widely used and its demand is growing in automotive industry due to high quality requirement for corrosion resistance. Although there are a lot of demands on using galvanized steel as automotive parts especially for outer body, it has a grave flaw in its welding process. The difficulty is low weldability due to various defects such as porosities and blow holes in weldment, which occurred during welding. A solution to prevent these defects is using hybrid welding process, with two more welding processes. One of the hybrid solutions is using Gas tungsten arc welding (GTAW) as leading position in order to remove the zinc (Zn) coating on the surface before the followed practical fusion welding process. In this research, a numerical analysis model which can predict the eliminated Zn coated layers and the area of Fusion zone (FZ). Developed numerical analysis model was validated through comparing experiment to simulation. Basically, arc heat flux, arc pressure, electromagnetic force and Marangoni flow were employed as the boundary conditions and body force terms. Governing equations such as the continuity, momentum, Volume of fluid (VOF) and energy equations were adopted as usual. In addition to previous model, concentrated arc heat flux and contact thermal conductance models are newly suggested and showed successful result. They are adopted to realize edge concentrated arc and interfacial thermal conductance in lap joint fillet arc welding. Developed numerical analysis model successfully simulated the weld pool and temperature profile therefore the predicted Zn removed area considerably coincided with experimental result.

  10. Numerical analysis of weld pool for galvanized steel with lap joint in GTAW

    International Nuclear Information System (INIS)

    Jeong, Hunchul; Park, Kyungbae; Kim, Yougjun; Cho, Jungho; Kim, Dong-Yoon; Kang, Moon-Jin

    2017-01-01

    Galvanized steel is widely used and its demand is growing in automotive industry due to high quality requirement for corrosion resistance. Although there are a lot of demands on using galvanized steel as automotive parts especially for outer body, it has a grave flaw in its welding process. The difficulty is low weldability due to various defects such as porosities and blow holes in weldment, which occurred during welding. A solution to prevent these defects is using hybrid welding process, with two more welding processes. One of the hybrid solutions is using Gas tungsten arc welding (GTAW) as leading position in order to remove the zinc (Zn) coating on the surface before the followed practical fusion welding process. In this research, a numerical analysis model which can predict the eliminated Zn coated layers and the area of Fusion zone (FZ). Developed numerical analysis model was validated through comparing experiment to simulation. Basically, arc heat flux, arc pressure, electromagnetic force and Marangoni flow were employed as the boundary conditions and body force terms. Governing equations such as the continuity, momentum, Volume of fluid (VOF) and energy equations were adopted as usual. In addition to previous model, concentrated arc heat flux and contact thermal conductance models are newly suggested and showed successful result. They are adopted to realize edge concentrated arc and interfacial thermal conductance in lap joint fillet arc welding. Developed numerical analysis model successfully simulated the weld pool and temperature profile therefore the predicted Zn removed area considerably coincided with experimental result.

  11. Outlook of the world steel cycle based on the stock and flow dynamics.

    Science.gov (United States)

    Hatayama, Hiroki; Daigo, Ichiro; Matsuno, Yasunari; Adachi, Yoshihiro

    2010-08-15

    We present a comprehensive analysis of steel use in the future compiled using dynamic material flow analysis (MFA). A dynamic MFA for 42 countries depicted the global in-use stock and flow up to the end of 2005. On the basis of the transition of steel stock for 2005, the growth of future steel stock was then estimated considering the economic growth for every country. Future steel demand was estimated using dynamic analysis under the new concept of "stocks drive flows". The significant results follow. World steel stock reached 12.7 billion t in 2005, and has doubled in the last 25 years. The world stock in 2005 mainly consisted of construction (60%) and vehicles (10%). Stock in these end uses will reach 55 billion t in 2050, driven by a 10-fold increase in Asia. Steel demand will reach 1.8 billion t in 2025, then slightly decrease, and rise again by replacement of buildings. The forecast of demand clearly represents the industrial shift; at first the increase is dominated by construction, and then, after 2025, demand for construction decreases and demand for vehicles increases instead. This study thus provides the dynamic mechanism of steel stock and flow toward the future, which contributes to the design of sustainable steel use.

  12. AC-Induced Bias Potential Effect on Corrosion of Steels

    Science.gov (United States)

    2009-02-05

    induction, variable conduction Experimental Setup Super- martensitic stainless steel composition Analysis: C Mn Si Cr Ni Mo Cu N Typical 13 Cr ɘ.01 0.6... stainless steel used in pipelines. •Low carbon (ɘ.01): allows the formation of a “soft” martensite that is more resistant than standard martensitic ...Proposed AC Corrosion Models  AC Simulated Corrosion testing  Stainless steel pipe and coating  Cathodic protection  Experimental Setup  Preliminary

  13. Generalised fracture mechanics approach to the interfacial failure analysis of a bonded steel-concrete joint

    Czech Academy of Sciences Publication Activity Database

    De Corte, W.; Helincks, P.; Boel, V.; Klusák, Jan; Seitl, Stanislav; De Schutter, G.

    2017-01-01

    Roč. 11, č. 42 (2017), s. 147-160 ISSN 1971-8993 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA16-18702S Institutional support: RVO:68081723 Keywords : Epoxy adhesive * Fracture mechanics * Interfacial properties * Numerical study * Push-out test * Steel-concrete joint Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis

  14. The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

    Energy Technology Data Exchange (ETDEWEB)

    Choi, So Young; Kim, Jong Do [Korea Maritime and Ocean University, Busan (Korea, Republic of); Kim, Jong Su [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

    2015-01-15

    This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

  15. The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

    International Nuclear Information System (INIS)

    Choi, So Young; Kim, Jong Do; Kim, Jong Su

    2015-01-01

    This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained

  16. Sensitivity and statistical analysis within the elaboration of steel plated girder resistance

    Czech Academy of Sciences Publication Activity Database

    Melcher, J.; Škaloud, Miroslav; Kala, Z.; Karmazínová, M.

    2009-01-01

    Roč. 5, č. 2 (2009), s. 120-126 ISSN 1816-112X. [International conf. on steel and aluminium structures /6./. Oxford, 24.06.2007-27.06.2007] Institutional research plan: CEZ:AV0Z20710524 Keywords : steel structures * fatigue * sensitivity * imperfection * plated girder Subject RIV: JM - Building Engineering

  17. Quantitative Analysis on Carbide Precipitation in V-Ti Microalloyed TRIP Steel Containing Aluminum

    Directory of Open Access Journals (Sweden)

    Fu Shiyu

    2016-01-01

    Full Text Available Introducing fine precipitates is an important way to enhance the properties of transformation-induced plasticity (TRIP steels. In present work, two V-Ti microalloyed TRIP steels containing aluminum with different content were compared. The average size, size distribution and numbers of vanadium-titanium carbides in samples cold rolled, quenched after being held at 800°C and quenched after intercritical annealing at 800°C and being held at bainitic isothermal transformation temperature of 400°C were investigated by using the technique of carbon extraction replica, twin jet chemical polishing thinning and transmission electron microscopy. The carbides were identified to be (Ti,VC precipitates in steel A and VC in steel B respectively, precipitated mainly from ferrites grains. The average equivalent radius was 3~6nm. Comparison of the experimental results in A and B steel revealed low carbon diffusion rate caused by aluminum inhibited the coarsening of vanadium-titanium carbides. The experimental results also showed that VC carbides dissolution occurred during the intercritical annealing at 800°C.

  18. SIMS analysis of deuterium absorption and diffusion in austenitic Fe-Mn-C steels

    International Nuclear Information System (INIS)

    Dieudonne, T.; Chene, J.; Marchetti, L.; Jomard, F.; Wery, M.; Allely, C.; Cugy, P.; Scott, C.P.

    2012-01-01

    Austenitic Fe-Mn-C steels are Ultra High Strength Steels which may be used for the production of deep drawn automotive parts containing extremely high residual stress and strain levels. In consequence, hydrogen absorption occurring during the corrosion process in aqueous environments may enhance the sensitivity of these steels to different kinds of hydrogen-induced damage, in particular Stress Corrosion Cracking (SCC). In order to predict and prevent SCC, it is important to study the behaviour of hydrogen in these austenitic steels exposed to aqueous environments and in particular the dependence on the alloy chemistry and microstructure. SIMS profiles of deuterium introduced by cathodic charging in selected specimens were used to characterize the diffusion of hydrogen in these steels. This allowed to be studied the role of chemical composition and microstructure on the kinetics of H absorption at room temperature. The competition between bulk matrix diffusion and short-circuit diffusion phenomena along grain boundaries was investigated. The results show a strong dependence of H diffusion and distribution on the alloy chemistry and grain size. (authors)

  19. The design of the frame structure used in integral hosting of the nuclear island steel lining cylinder module and problems analysis

    International Nuclear Information System (INIS)

    Yu Xinian; Liu Xiao; Wang Jianguo

    2011-01-01

    The use of the steel frame in the integral hosting of nuclear island steel lining cylinder module made a breakthrough in China's nuclear power construction. The deformation of the cylinder wall is the key issue in the integral lifting process of the nuclear island steel lining. Using the frame in lifting large and thin steel cylinder, the form of frame structure and its deformation will directly affect the radial deformation of the lifted cylinder, the buckling deformation of the distal cylinder, and the cylinder's deformation surround the penetrations. The diameter of nuclear island steel liner is 44 meters. The wall of the cylinder is thin, and the total weight of the cylinder itself and its attached penetrations, walkways and lifting tools, etc. is up to 120 tons, which not only increase the difficulty of lifting, but also have some risks. To ensure the cylinder deformation within the limits, this thesis establishes the parameter structure for the lifting frame, calculates the displacement and analyzes the axial stresses, based on the ANSYS finite element analysis software. The results showed that the models and parameters for integral hosting of the steel lining cylinder modular frame structure is reasonable and feasible, and analyzing the hosting-frame data is necessary, which lay the foundation for the design of the hosting frame and the eventual implementation of the integral hosting scheme of the steel lining cylinder module. (authors)

  20. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    International Nuclear Information System (INIS)

    Rozing, Goran; Marusic, Vlatko; Alar, Vesna

    2017-01-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  1. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Rozing, Goran [Osijek Univ. (Croatia). Chair of Mechanical Engineering; Marusic, Vlatko [Osijek Univ. (Croatia). Dept. of Engineering Materials; Alar, Vesna [Zagreb Univ. (Croatia). Dept. Materials

    2017-04-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  2. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    OpenAIRE

    Huu-That Nguyen; Quang-Cherng Hsu

    2016-01-01

    Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

  3. Development of structural steels for nuclear application

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

    1997-08-01

    To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

  4. Development of structural steels for nuclear application

    International Nuclear Information System (INIS)

    Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

    1997-08-01

    To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs

  5. X-ray diffraction study of slags forming during corrosion resistant steel production

    International Nuclear Information System (INIS)

    Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

    1990-01-01

    Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

  6. Critical cleavage fracture stress characterization of A508 nuclear pressure vessel steels

    International Nuclear Information System (INIS)

    Wu, Sujun; Jin, Huijin; Sun, Yanbin; Cao, Luowei

    2014-01-01

    The critical cleavage fracture stress of SA508 Gr.4N and SA508 Gr.3 low alloy reactor pressure vessel (RPV) steels was studied through the combination of experiments and finite element method (FEM) analysis. The results showed that the value of the local cleavage fracture stress, σ F , of SA508 Gr.4N steel was significantly higher than that of SA508 Gr.3 steel. Detailed microstructural analysis was carried out using FEGSEM which revealed much smaller grains, finer and more homogenous carbide particles formed in SA508 Gr.4N steel. Compared with the SA508 Gr.3 steel currently used in the nuclear industry, the SA508 Gr.4N steel possesses higher strength and notch toughness as well as improved cleavage fracture behavior, and is considered a better candidate RPV steel for the next generation nuclear reactors. - Highlights: • Critical cleavage fracture stress was calculated through experiments and FEM. • Effects of both grain and carbide particle sizes on σ F were discussed. • The SA508 Gr.4N steel is a better candidate for the next generation nuclear reactors

  7. Texture Control During the Manufacturing of Nonoriented Electrical Steels

    NARCIS (Netherlands)

    Kestens, L.; Jacobs, S.

    2008-01-01

    Methods of modern quantitative texture analysis are applied in order to characterize the crystallographic texture of various non-oriented electrical steel grades in view of their relation with the magnetic properties of the steel sheet. A texture parameter is defined which quantifies the density of

  8. Compact cross-sections of mild and high-strength steel hollow-section beams

    NARCIS (Netherlands)

    Pavlovic, M.; Veljkovic, M.

    2017-01-01

    The Eurocode 3 rules for the high-strength steel (HSS: fy > 460 MPa) limit the analysis of beams to elastic global analysis and grades up to S700. In order to fully exploit the potential to design lightweight and sustainable steel structures, plastic analysis and the use of higher

  9. Inhibition Effect of Deanol on Mild Steel Corrosion in Dilute ...

    African Journals Online (AJOL)

    NICOLAAS

    2014-06-23

    Jun 23, 2014 ... allows for extensive use as the material of construction in petro- leum industries .... steel specimens was investigated after mass-loss analysis ..... Ogbuliec, Inhibition of pseudo-anaerobic corrosion of oil pipeline steel in ...

  10. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  11. Push-Pull Ventilation in a Painting Shop for Large Steel Constructions

    DEFF Research Database (Denmark)

    Svidt, Kjeld; Heiselberg, Per

    This paper describes the analysis of a push-pull ventilation system for a painting shop that is used for painting steel chimneys and windmill towers.......This paper describes the analysis of a push-pull ventilation system for a painting shop that is used for painting steel chimneys and windmill towers....

  12. Extraction residue analysis on F82H-BA07 heat and other reduced activation ferritic/martensitic steels

    International Nuclear Information System (INIS)

    Nagasaka, Takuya; Hishinuma, Yoshimitsu; Muroga, Takeo; Li, Yanfen; Watanabe, Hideo; Tanigawa, Hiroyasu; Sakasegawa, Hideo; Ando, Masami

    2011-01-01

    Extraction residue analysis was conducted on reduced activation ferritic/martensitic steels, such as F82H-BA07 heat, F82H-IEA heat, JLF-1 JOYO heat and CLAM steel. M 23 C 6 type precipitates, TaC precipitates and Fe 2 W Laves phase were identified in the present analyses. M 23 C 6 precipitates were coarsened in F82H-BA07 compared with the other steels at as-normalized and tempered (NT) condition. TaC precipitate formation was enhanced in JLF-1 and CLAM compared with F82H-BA07 and F82H-IEA at as-NT condition. Laves phase were detected in F82H-IEA after aging above 550 o C, where solid solution W was significantly decreased. F82H-IEA exhibited hardening after aging at 400 and 500 o C for 100 khr, whereas softening at 600 and 650 o C. This behavior is similar to JLF-1 and CLAM, and can be understood by precipitation of TaC and Laves phase.

  13. Comparison and Analysis of Steel Frame Based on High Strength Column and Normal Strength Column

    Science.gov (United States)

    Liu, Taiyu; An, Yuwei

    2018-01-01

    The anti-seismic performance of high strength steel has restricted its industrialization in civil buildings. In order to study the influence of high strength steel column on frame structure, three models are designed through MIDAS/GEN finite element software. By comparing the seismic performance and economic performance of the three models, the three different structures are comprehensively evaluated to provide some references for the development of high strength steel in steel structure.

  14. Current status of stainless steel industry and development of stainless steel

    International Nuclear Information System (INIS)

    Lee, Yong Deuk; Lee, Chan Soo; Kim Kwang Tae

    2000-01-01

    Stainless steel is not only clean and smooth in its surface, but also it is superior in quality in terms of corrosion resistance and strength. So that, it is widely in use in the field of construction, chemical installations, and other industries. Growth of stainless steel industry started since the steel technology was developed for mass production in 1960s. Since then stainless steel industry grew rapidly on account of diversified development in this field and growth rate went up to 5.8% per year comparable to 2.3% of steel growth. The rapid growth is attributed to significant industry developments in Europe and Japan in the years of 1970s and 1980s. In addition to these the expansion of stainless steel industry in Korea and Taiwan. Presently Korea produces about 120,000 tons of stainless steel and occupies about 8% of international market. This means Korea become the second largest single country in world in stainless steel production. Moreover Korea is to reinforce its domestic production line by affiliating production companies, increasing of production capability, and specializing in types of stainless steel. This paper is to describe activity of material development, and types of stainless steel for industry use. (Hong, J. S.)

  15. Tribocorrosion wear of austenitic and martensitic steels

    Directory of Open Access Journals (Sweden)

    G. Rozing

    2016-07-01

    Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

  16. Solidification behavior of austenitic stainless steel filler metals

    International Nuclear Information System (INIS)

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + γ → γ + delta, and for type 310 stainless steel filler metal, L → L + γ → γ. In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions

  17. [Relationship between shift work and overweight/obesity in male steel workers].

    Science.gov (United States)

    Xiao, M Y; Wang, Z Y; Fan, H M; Che, C L; Lu, Y; Cong, L X; Gao, X J; Liu, Y J; Yuan, J X; Li, X M; Hu, B; Chen, Y P

    2016-11-10

    Objective: To investigate the relationship between shift work and overweight/obesity in male steel workers. Methods: A questionnaire survey was conducted among the male steel workers selected during health examination in Tangshan Steel Company from March 2015 to March 2016. The relationship between shift work and overweight/obesity in the male steel workers were analyzed by using logistic regression model and restricted cubic splinemodel. Results: A total of 7 262 male steel workers were surveyed, the overall prevalence of overweight/obesitywas 64.5% (4 686/7 262), the overweight rate was 34.3% and the obesity rate was 30.2%, respectively. After adjusting for age, educational level and average family income level per month by multivariable logistic regression analysis, shift work was associated with overweight/obesity and obesity in the male steel workers. The OR was 1.19(95% CI : 1.05-1.35) and 1.15(95% CI : 1.00-1.32). Restricted cubic spline model analysis showed that the relationship between shift work years and overweight/obesity in the male steel workers was a nonlinear dose response one (nonlinear test χ 2 =7.43, P shift work years and obesity in the male steel workers was a nonlinear dose response one (nonlinear test χ 2 =10.48, P Shift work was associated with overweight and obesity in the male steel workers, and shift work years and overweight/obesity had a nonlinear relationship.

  18. Research on Ontology Modeling of Steel Manufacturing Process Based on Big Data Analysis

    Directory of Open Access Journals (Sweden)

    Bao Qing

    2016-01-01

    Full Text Available As an important method that steel industries ride the Indutrie 4.0 wave, knowledge management is expected to be versatile, effective and intelligent. Mechanism modeling difficulties, numerous influencing factors and complex industrial chains hinder the development of knowledge and information integration. Using data potentials, big data analysis can be an effective way to deal with knowledge acquisition as it solves the inaccuracy and imperfection mechanism modeling may lead to. This paper proposes a big data knowledge management system(BDAKMS adhering to data driven, intelligent analysis, service publication, dynamic update principle which can effectively extracts knowledge from mass data. Then, ontology modeling gives the knowledge unified descriptions as well as inference details combined with semantic web techniques.

  19. Refined Analysis of Fatigue Crack Initiation Life of Beam-to-Column Welded Connections of Steel Frame under Strong Earthquake

    Directory of Open Access Journals (Sweden)

    Weilian Qu

    2017-01-01

    Full Text Available This paper presents a refined analysis for evaluating low-cycle fatigue crack initiation life of welded beam-to-column connections of steel frame structures under strong earthquake excitation. To consider different length scales between typical beam and column components as well as a few crucial beam-to-column welded connections, a multiscale finite element (FE model having three different length scales is formulated. The model can accurately analyze the inelastic seismic response of a steel frame and then obtain in detail elastoplastic stress and strain field near the welded zone of the connections. It is found that the welded zone is subjected to multiaxial nonproportional loading during strong ground motion and the elastoplastic stress-strain field of the welded zone is three-dimensional. Then, using the correlation of the Fatemi-Socie (FS parameter versus fatigue life obtained by the experimental crack initiation fatigue data of the structural steel weldment subjected to multiaxial loading, the refined evaluation approach of fatigue crack initiation life is developed based on the equivalent plastic strain at fatigue critical position of beam end seams of crucial welded connections when the steel frame is subjected to the strong earthquake excitation.

  20. Numerical thermal analysis of the vertical external partition made as the frame thin-walled steel structure

    Directory of Open Access Journals (Sweden)

    Major Maciej

    2017-01-01

    Full Text Available The article presents numerical thermal analysis of the vertical external partitions made in the lightweight steel framing technology. Steel posts that perform the structural role lead to the formation of linear thermal bridges and have a negative effect on the level of thermal transmittance U. Therefore, optimal solutions are being explored for such technologies. One of the solutions is to use perforated Thermo sections. The effect of perforated Thermo sections on energy loss was verified through comparison to the wall made of solid sections. Furthermore, the calculations analysed the effect of linear thermal bridges that are formed on wall connections in the corner. Computer simulation was employed to emphasize the significant differences in the temperature distribution in both analysed wall structures that resulted from constructional solutions.

  1. Bridge maintenance to enhance corrosion resistance and performance of steel girder bridges

    Science.gov (United States)

    Moran Yanez, Luis M.

    The integrity and efficiency of any national highway system relies on the condition of the various components. Bridges are fundamental elements of a highway system, representing an important investment and a strategic link that facilitates the transport of persons and goods. The cost to rehabilitate or replace a highway bridge represents an important expenditure to the owner, who needs to evaluate the correct time to assume that cost. Among the several factors that affect the condition of steel highway bridges, corrosion is identified as the main problem. In the USA corrosion is the primary cause of structurally deficient steel bridges. The benefit of regular high-pressure superstructure washing and spot painting were evaluated as effective maintenance activities to reduce the corrosion process. The effectiveness of steel girder washing was assessed by developing models of corrosion deterioration of composite steel girders and analyzing steel coupons at the laboratory under atmospheric corrosion for two alternatives: when high-pressure washing was performed and when washing was not considered. The effectiveness of spot painting was assessed by analyzing the corrosion on steel coupons, with small damages, unprotected and protected by spot painting. A parametric analysis of corroded steel girder bridges was considered. The emphasis was focused on the parametric analyses of corroded steel girder bridges under two alternatives: (a) when steel bridge girder washing is performed according to a particular frequency, and (b) when no bridge washing is performed to the girders. The reduction of structural capacity was observed for both alternatives along the structure service life, estimated at 100 years. An economic analysis, using the Life-Cycle Cost Analysis method, demonstrated that it is more cost-effective to perform steel girder washing as a scheduled maintenance activity in contrast to the no washing alternative.

  2. Maraging-350 steel: Following the aging through diffractometric, magnetic and hyperfine analysis

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, G.C.S. [Universidade Estadual de Maringá, Departamento de Física, Av. Colombo, 5790, PR, 87.020-900 Brazil (Brazil); Sarvezuk, P.W.C. [Universidade Tecnológica Federal do Paraná, Campo Mourão, PR (Brazil); Alves, T.J.B.; Biondo, V.; Ivashita, F.F. [Universidade Estadual de Maringá, Departamento de Física, Av. Colombo, 5790, PR, 87.020-900 Brazil (Brazil); Paesano, A., E-mail: paesano@wnet.com.br [Universidade Estadual de Maringá, Departamento de Física, Av. Colombo, 5790, PR, 87.020-900 Brazil (Brazil)

    2017-01-01

    Plates of solution annealed Maraging-350 steel were submitted to aging under an inert atmosphere, varying the time and temperature. The aged samples were characterized by X-ray diffraction and Mössbauer spectroscopy. The results revealed that the aging treatments induced the reversion of austenite, in amounts that vary with the time and the temperature of the heat treatment. The lattice parameters of the martensite and austenite phases, as well as their hyperfine parameters, were obtained at all aging conditions. No intermetallic compounds were identified in any of the aged samples, but a poorly crystallized phase fraction, the consequence of an incomplete martensite ⇒ austenite reversion transformation, was observed for some samples. The tetragonal distortion from cubic symmetry presented by the martensite in the solution annealed steel was not eliminated after aging. - Highlights: • We report a fine characterization of aged Maraging-350 steel. • Martensite shows a crystallographic distortion from the cubic symmetry. • Reverted austenite is present in amounts that depend on the aging conditions. • Properties measured are key information for a proper control of the steel aging.

  3. Numerical analysis of the cylindrical rigidity of the vertical steel tank shell

    Science.gov (United States)

    Chirkov, Sergey; Tarasenko, Alexander; Chepur, Petr

    2017-10-01

    The paper deals with the study of rigidity of a vertical steel cylindrical tank and its structural elements with the development of inhomogeneous subsidence in ANSYS software complex. The limiting case is considered in this paper: a complete absence of a base sector that varies along an arc of a circle. The subsidence zone is modeled by the parameter n. A finite-element model of vertical 20000 m3 steel tank has been created, taking into account all structural elements of tank metal structures, including the support ring, beam frame and roof sheets. Various combinations of vertical steel tank loading are analyzed. For operational loads, the most unfavorable combination is considered. Calculations were performed for the filled and emptied tank. Values of the maximum possible deformations of the outer contour of the bottom are obtained with the development of inhomogeneous base subsidence for the given tank size. The obtained parameters of intrinsic rigidity (deformability) of vertical steel tank can be used in the development of new regulatory and technical documentation for tanks.

  4. Study of Stainless Steel Resistance in Conditions of Tribocorrosion Wear

    Directory of Open Access Journals (Sweden)

    Goran Rozing

    2015-07-01

    Full Text Available Analyzed was the influence of tribocorrosion wear due to effects of fatty acids present in the processed medium. The analysis was conducted on samples made of two austenitic and two martensitic stainless steels. Austenitic steels were tested in their nitrided state and martensitic in their induction hardened state. Conducted were laboratory tests of corrosion resistance of samples, analysis of the microstructure and hardness. To see how the applied processes for modifying the surface of stainless steels behave in realistic conditions, it was conducted the examination of samples/parts of a sunflower cake chain conveyer. Based on the comparison of results obtained in the laboratory and in real conditions, it was estimated that steels AISI 420 and AISI 431 with induction hardened surfaces have a satisfactory resistance to abrasive-adhesive wear in the presence of fatty acids.

  5. Nonlinear static analysis of steel frames with semi rigid beam to column connections using cruciform element

    Directory of Open Access Journals (Sweden)

    Vahid Reza Afkhami

    2017-12-01

    Full Text Available In the steel frames, beam-column connections are traditionally assumed to be rigid or pinned, but in the steel frames, most types of beam-column connections are semi-rigid. Recent studies and some new codes, especially EC3 and EC4, include methods and formulas to estimate the resistance and stiffness of the panel zone. Because of weaknesses of EC3 and EC4 in some cases, Bayo et al.  proposed a new component-based method (cruciform element method to model internal and external semi-rigid connections that revived and modified EC methods. The nonlinear modelling of structures plays an important role in the analysis and design of structures and nonlinear static analysis is a rather simple and efficient technique for analysis of structures. This paper presents nonlinear static (pushover analysis technique by new nonlinearity factor and Bayo et al. model of two types of semi-rigid connections, end plate connection and top and seat angles connection. Two types of lateral loading, uniform and triangular distributions are considered.  Results show that the frames with top and seat angles connection have fewer initial stiffness than frames with semi-rigid connection and P-Δ effect more decreases base shear capacity in the case of top and seat angles connection. P-Δ effect in decrease of base shear capacity increases with the increase of number of stories.

  6. EXPERIMENTAL ANALYSIS AND ISHIKAWA DIAGRAM FOR BURN ON EFFECT ON MANGANESE SILICON ALLOY MEDIUM CARBON STEEL SHAFT

    Directory of Open Access Journals (Sweden)

    AsmamawTegegne

    2013-12-01

    Full Text Available Burn on/metal penetration is one of the surface defects of metal castings in general and steel castings in particular. A research on the effect of burn on the six ton medium carbon steel shaft for making a roller of cold rolled steel sheet produced at one of the metals industry was carried out. The shaft was cast using sand casting by pouring through riser/feeding head step by step (with time interval of pouring. As it was required to use foam casting method for better surface finish and dimensional accuracy of the cast, the pattern was prepared from polystyrene and embedded by silica sand. Physical observations, photographic analysis, visual inspection, measurement of depth of penetration and fish bone diagram were used as method of results analysis. The shaft produced has strongly affected by sand sintering (burn on/metal penetration. Many reasons may be the case for these defects, however analysis results showed that the use of poorly designed gating system led to turbulence flow, uncontrollable high temperature fused the silica sand and liquid polystyrene penetrated the poorly reclaimed and rammed sand mold as a result of which eroded sand has penetrated the liquid metal deeply and reacted with it, consequently after solidification and finishing the required 240mm diameter of the shaft has reduced un evenly to 133mm minimum and 229mm maximum mm that end in the rejection of the shaft from the product since it is below the required standard for the designed application. In addition, it was not possible to remove the adhered sand by grinding. Thus burn on is included in mechanical type burn on.

  7. Features of residual stresses in duplex stainless steel butt welds

    Science.gov (United States)

    Um, Tae-Hwan; Lee, Chin-Hyung; Chang, Kyong-Ho; Nguyen Van Do, Vuong

    2018-04-01

    Duplex stainless steel finds increasing use as an alternative to austenitic stainless steel, particularly where chloride or sulphide stress corrosion cracking is of primary concern, due to the excellent combination of strength and corrosion resistance. During welding, duplex stainless steel does not create the same magnitude or distribution of weld-induced residual stresses as those in welded austenitic stainless steel due to the different physical and mechanical properties between them. In this work, an experimental study on the residual stresses in butt-welded duplex stainless steel is performed utilizing the layering technique to investigate the characteristics of residual stresses in the weldment. Three-dimensional thermos-mechanical-metallurgical finite element analysis is also performed to confirm the residual stress measurements.

  8. Analysis of interlocking performances on non-oriented electrical steels

    Science.gov (United States)

    Liu, Li-Hsiang; Liu, Lee-Cheng

    2018-05-01

    In order to reduce energy loss in motor, applications of high-efficiency non-oriented electrical steel sheets and optimal laminating process are both important elements. The motor core loss deterioration is influenced by a number of factors, such as flux distribution, stress and strain, space harmonics, temperature, and short circuits between lamination. In conventional clamping method, steel sheets are laminated via interlocking or welding in general manner. The measured energy loss by welding was much larger than that by interlocking. Therefore, interlocking is well known and usually employed with benefit of easy conducting. The protuberance shapes affected the fastening strength. Generally, the intensity of rectangular type is stronger than the circular counterparts. However, the circular interlocking has better magnetic characteristics. To clarify the method effectiveness, interlocking performances regarding fastened strength and magnetic deterioration by lamination were investigated. The key parameters of protuberance shape and forming depth were designed. Precisely manufacturing operation was applied to avoid interlocking failure. Magnetic properties largely influenced by clamping method are crucial to minimizing the magnetic deterioration during laminating procedure. Several experiments for various processing conditions were undertaken, and the quantification results showed the rectangular interlocking had better fastened strength but worsened iron loss comparing with the circular arrangement. To acquire the comprehensive mechanical and electrical identities for electrical steel lamination, deliberate producing conditions regarding minimizing the magnetic deterioration should be adopted prudently.

  9. Analysis of penetration of steel and Al2O3 targets

    International Nuclear Information System (INIS)

    Littlefield, D.L.; Anderson, C.E. Jr.; Skaggs, S.R.

    1994-01-01

    A series of penetration experiments was conducted to investigate the ballistic performance of steel and 99.5% pure Al 2 O 3 targets using a L/D=10 tungsten alloy projectile. The impact velocity for the experiments was nominally 1.6 km/s. Flash radiographs were used to record the positions of the nose and tail of the projectile at discrete times. The experiments have been analyzed using an analytic penetration model. The steel data were matched quite well using reasonable values for the flow stress of the steel and tungsten alloy. Agreement with the ceramic data was not satisfactory, so the model was modified to account for constitutive behavior more relatistic in ceramic materials. Experimental data for the ceramic target were replicated reasonably well using the modified model when the slope of the yield strength/pressure curve was 0.75. copyright American Institute of Physics

  10. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  11. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    Science.gov (United States)

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

  12. Compactibility of atomized high-speed steel and steel 3 powders

    International Nuclear Information System (INIS)

    Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

    1985-01-01

    Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

  13. Evaluation of steel corrosion by numerical analysis

    OpenAIRE

    Kawahigashi, Tatsuo

    2017-01-01

    Recently, various non-destructive and numerical methods have been used and many cases of steel corrosion are examined. For example, methods of evaluating corrosion through various numerical methods and evaluating macrocell corrosion and micro-cell corrosion using measurements have been proposed. However, there are few reports on estimating of corrosion loss with distinguishing the macro-cell and micro-cell corrosion and with resembling an actuality phenomenon. In this study, for distinguishin...

  14. Morphology of the ash corrosion products on the P92 steel

    International Nuclear Information System (INIS)

    Hernas, A.; Imosa, M.

    2004-01-01

    The P92 steel, owing to its high mechanical strength at an elevated temperature, is one of the new steel types intended for the components of modern boilers in the power engineering industry. Currently, attempts are being undertaken to use the P92 steel for the components of boiler units in municipal waste incineration plants. Therefore, it is important that an analysis be made of the P92 steel resistance to the high-temperature chlorine - sulfur corrosion impact, the latter being the main factor which limits durability of boilers in waste incineration plants. The present article presents the investigation of P92 steel corrosion resistance under the conditions of high-temperature chlorine- sulfur corrosion in an atmosphere of flue gas with ashes. The analyses were conducted by means of laboratory tests in an atmosphere containing sulfur and chlorine compounds. The morphology of corrosion products was determined by scanning microscopy and X-ray analysis methods. (author)

  15. LHS (latin hypercubes) sampling of the material properties of steels for the analysis of the global sensitivity in welding numerical simulation

    International Nuclear Information System (INIS)

    Petelet, Matthieu; Asserin, Olivier; Iooss, Bertrand; Petelet, Matthieu; Loredo, Alexandre

    2006-01-01

    In this work, the method of sensitivity analysis allowing to identify the inlet data the most influential on the variability of the responses (residual stresses and distortions). Classically, the sensitivity analysis is carried out locally what limits its validity domain to a given material. A global sensitivity analysis method is proposed; it allows to cover a material domain as wide as those of the steels series. A probabilistic modeling giving the variability of the material parameters in the steels series is proposed. The original aspect of this work consists in the use of the sampling method by latin hypercubes (LHS) of the material parameters which forms the inlet data (dependent of temperature) of the numerical simulations. Thus, a statistical approach has been applied to the welding numerical simulation: LHS sampling of the material properties, global sensitivity analysis what has allowed the reduction of the material parameterization. (O.M.)

  16. Depth distribution of martensite in xenon implanted stainless steels

    International Nuclear Information System (INIS)

    Johansen, A.; Johnson, E.; Sarholt-Kristensen, L.; Steenstrup, S.; Hayashi, N.; Sakamoto, I.

    1989-01-01

    The amount of stress-induced martensite and its distribution in depth in xenon implanted austenitic stainless steel poly- and single crystals have been measured by Rutherford backscattering and channeling analysis, depth selective conversion electron Moessbauer spectroscopy, cross-sectional transmission electron microscopy and x-ray diffraction analysis. In low nickel 17/7, 304 and 316 commercial stainless steels and in 17:13 single crystals the martensitic transformation starts at the surface and develops towards greater depth with increasing xenon fluence. The implanted layer is nearly completely transformed, and the interface between martensite and austenite is rather sharp and well defined. In high nickel 310 commercial stainless steel and 15:19 and 20:19 single crystals, on the other hand, only insignificant amounts of martensite are observed. (orig.)

  17. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    Science.gov (United States)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  18. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  19. Ultrasonic testing of austenitic stainless steel welds

    International Nuclear Information System (INIS)

    Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

    1982-05-01

    Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

  20. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  1. Analysis of Low Dose Irradiation Damages in Structural Ferritic/Martensitic Steels by Proton Irradiation and Nanoindentation

    International Nuclear Information System (INIS)

    Waseem, Owais A.; Ryu, Ho Jin; Park, Byong Guk; Jeong, Jong Ryul; Maeng, Cheol Soo; Lee, Myoung Goo

    2016-01-01

    As a result, ferritic-martensitic steels find applications in the in-core and out-of-core components which include ducts, piping, pressure vessel and cladding, etc. Due to ferromagnetism of F/M steel, it has been successfully employed in solenoid type fuel injector. Although the irradiation induced degradation in ferritic martensitic steels is lower as compare to (i) reduced activation steels, (ii) austenitic steels and (iii) martensitic steels, F/M steels are still prone to irradiation induced hardening and void swelling. The irradiation behavior may become more sophisticated due to transmutation and production of helium and hydrogen. The ductile to brittle transition temperature of F/M steels is also expected to increase due to irradiation. These irradiation induced degradations may deteriorate the integrity of F/M components. As a result of these investigations, it has found that the F/M steels experience no irradiation hardening above 400 .deg. C, but below this temperature, up to 350 .deg. C, weak hardening is observed. The irradiation hardening becomes more pronounced below 300 .deg. C. Moreover, the irradiation hardening has also found dependent upon radiation damage. The hardening was found increasing with increasing dose. Due to pronounced irradiation hardening below 300 .deg. C and increasing radiation damage with increasing dose (even at low dpa), it is required to investigate the post irradiation mechanical properties of F/M steel, in order to confirm its usefulness in structural and magnetic components which experience lifetime doses as low as 1x10"-"5 dpa.

  2. Analysis of Low Dose Irradiation Damages in Structural Ferritic/Martensitic Steels by Proton Irradiation and Nanoindentation

    Energy Technology Data Exchange (ETDEWEB)

    Waseem, Owais A.; Ryu, Ho Jin; Park, Byong Guk [KAIST, Daejeon (Korea, Republic of); Jeong, Jong Ryul [Chungnam University, Daejeon (Korea, Republic of); Maeng, Cheol Soo; Lee, Myoung Goo [KEPCO, Daejeon (Korea, Republic of)

    2016-05-15

    As a result, ferritic-martensitic steels find applications in the in-core and out-of-core components which include ducts, piping, pressure vessel and cladding, etc. Due to ferromagnetism of F/M steel, it has been successfully employed in solenoid type fuel injector. Although the irradiation induced degradation in ferritic martensitic steels is lower as compare to (i) reduced activation steels, (ii) austenitic steels and (iii) martensitic steels, F/M steels are still prone to irradiation induced hardening and void swelling. The irradiation behavior may become more sophisticated due to transmutation and production of helium and hydrogen. The ductile to brittle transition temperature of F/M steels is also expected to increase due to irradiation. These irradiation induced degradations may deteriorate the integrity of F/M components. As a result of these investigations, it has found that the F/M steels experience no irradiation hardening above 400 .deg. C, but below this temperature, up to 350 .deg. C, weak hardening is observed. The irradiation hardening becomes more pronounced below 300 .deg. C. Moreover, the irradiation hardening has also found dependent upon radiation damage. The hardening was found increasing with increasing dose. Due to pronounced irradiation hardening below 300 .deg. C and increasing radiation damage with increasing dose (even at low dpa), it is required to investigate the post irradiation mechanical properties of F/M steel, in order to confirm its usefulness in structural and magnetic components which experience lifetime doses as low as 1x10{sup -5} dpa.

  3. Multi-Parameter Analysis of Surface Finish in Electro-Discharge Machining of Tool Steels

    Directory of Open Access Journals (Sweden)

    Cornelia Victoria Anghel

    2006-10-01

    Full Text Available The paper presents a multi- parameter analysis of surface finish imparted to tool-steel plates by electro-discharge machining (EDM is presented. The interrelationship between surface texture parameters and process parameters is emphasized. An increased number of parameters is studied including amplitude, spacing, hybrid and fractal parameters,, as well. The correlation of these parameters with the machining conditions is investigated. Observed characteristics become more pronounced, when intensifying machining conditions. Close correlation exists between certain surface finish parameters and EDM input variables and single and multiple statistical regression models are developed.

  4. Photometric and emission-spectrometric determination of boron in steels

    International Nuclear Information System (INIS)

    Thierig, D.

    1982-01-01

    A method for the photometric determination of boron in unalloyed and alloyed steels is described, in which Curcumine is used as reagent. A separation of boron is not necessary. Limit of detection: 0.0003% B. The decomposition of boron nitride in the steel is achieved by heating the whole sample in fuming sulphuric acid/phosphoric acid. For the emission spectrometric investigation of solid steel samples and for the spectrochemical analysis of solutions with plasma excitation working parameters are given and possibilities of interferences are demonstrated. (orig.) [de

  5. Ductile failure analysis of high strength steel in hot forming based on micromechanical damage model

    OpenAIRE

    Ying Liang; Liu Wenquan; Wang Dantong; Hu Ping

    2016-01-01

    The damage evolution of high strength steel at elevated temperature is investigated by using the Gurson-Tvergaard-Needleman (GTN) model. A hybrid method integrated thermal tensile test and numerical technique is employed to identify the damage parameters. The analysis results show that the damage parameters are different at different temperature as the variation of tested material microstructure. Furthermore, the calibrated damage parameters are implemented to simulate a bugling forming at el...

  6. A system dynamics analysis of energy consumption and corrective policies in Iranian iron and steel industry

    International Nuclear Information System (INIS)

    Ansari, Nastaran; Seifi, Abbas

    2012-01-01

    Iron and steel industry is the most energy intensive industrial sector in Iran. Long time subsidized energy has led to low energy efficiency in this industry. The sudden subsidy reform of energy prices in Iran is expected to have a great impact on steel production and energy consumption. A system dynamics model is presented in this paper to analyze steel demand, production and energy consumption in an integrated framework. A co-flow structure is used to show how subsidy reform affects energy consumption in the long run. The main focus of this paper is on direct and indirect natural gas consumption in the steel industry. Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient way for steel making. The energy consumption in steel industry is estimated under various steel production and export scenarios while taking into account new energy prices to see the outlook of possible energy demand in steel industry over next 20 years. For example it is shown that under reference production scenario, potential reduction in gas consumption forced by complete removal of energy subsidy and utilizing scrap could lead to 85 billion cubic meters of gas saving over the next 20 years. -- Highlights: ► We develop a system dynamics model to analyze steel demand, production and energy consumption in Iran. ► Various scenarios have been simulated to see the energy demand of Iranian steel industry over the next 20 years. ► A co-flow structure is used to show how subsidy reform would affect energy consumption in the long run. ► A co-flow structure has been built into the SD model to formulate consumers' behavior in response to energy prices. ► Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient alternative for steel making.

  7. 3D-atom probe analysis of Cr and Cu added nitriding steels

    International Nuclear Information System (INIS)

    Takahashi, J.; Kawakami, K.; Sugiyama, M.; Kawasaki, K.

    2004-01-01

    Full text: Nitriding treatment is a very effective method for hardening the surface of steels and realizing improvement in wear-resistance. Although this technology has been performed for many years, the precipitation and hardening mechanisms are not completely clear. It was not easy to observe very fine precipitates which may be generated in nitriding steels. We performed a three-dimensional atom probe analysis of the nitriding steel plate in which two kinds of precipitates were generated. Hot-rolled steel plates, which mainly contained Cr 1.0wt.% and Cu 1.3wt.%, were nitrided by annealing (550-6000 o ) in a mainly NH 3 atmosphere. The material before the nitriding had a hardness of about 100 Hv. By the nitriding, the surface hardness increased to more than 700 Hv, and the inside hardness also increased to 200 Hv. The specimens were taken from 0.15 mm, 0.3 mm and 0.8 mm depth from the surface, which mostly correspond to the peak, the half and the inside hardness, respectively. In the specimen of 0.8 mm depth, prolate spheroidal Cu precipitates of more than 8 nm in diameter were observed. In the specimen of 0.3 mm depth, plate-shape nitride precipitates of 6-10 nm in diameter were observed in addition to the Cu precipitates. Each Cu precipitate made a pair with the nitride precipitate. In the 0.15 mm depth specimen, Cr nitride precipitates of high volume density in addition to the pairs consisting of a Cu precipitate and a Cr nitride precipitate were observed. The size of the nitride precipitate forming the pair was slightly larger than that of the single Cr nitride precipitates. Furthermore, the denuded zone where the nitride precipitate does not exist was observed around the pairs. From these results, it was concluded that three stages of precipitation arose as follows: By the heat treatment of nitriding processing, Cu precipitates were generated first. Then, Cr nitride nucleated at the surface of the Cu precipitates inhomogeneously, and surrounding solute Cr was

  8. Development of low-chromium, chromium-tungsten steels for fusion

    International Nuclear Information System (INIS)

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A.

    1995-01-01

    High-chromium (9-12% Cr) Cr-Mo and Cr-W ferritic steels are favored as candidates for fusion applications. In early work to develop reduced-activation steels, an Fe-2.25Cr-2W-0.25V-0.1C steel (designated 2.25Cr-2WV) had better strength than an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel (compositions are in weight percent). However, the 2.25Cr-2WV had poor impact properties, as determined by the ductile-brittle transition temperature and upper-shelf energy of subsize Charpy impact specimens. Because low-chromium steels have some advantages over high-chromium steels, a program to develop low-chromium steels is in progress. Microstructural analysis indicated that the reason for the inferior impact toughness of the 2.25Cr-2WV was the granular bainite obtained when the steel was normalized. Properties can be improved by developing an acicular bainite microstructure by increasing the cooling rate after austenitization. Alternatively, acicular bainite can be promoted by increasing the hardenability. Hardenability was changed by adding small amounts of boron and additional chromium to the 2.25Cr-2WV composition. A combination of B, Cr, and Ta additions resulted in low-chromium reduced-activation steels with mechanical properties comparable to those of 9Cr-2WVTa. (orig.)

  9. Predator–prey analysis using system dynamics: An application to the steel industry

    Directory of Open Access Journals (Sweden)

    Douglas Crookes

    2016-12-01

    Full Text Available In this paper, we use a predator–prey model to simulate intersectoral dynamics, with the global steel sector as the prey that supplies inputs and the automotive sector as the predator that demands its inputs. A further prey, an additional upstream supply sector, namely the iron ore sector, is added to reflect the implications of scarcity and resource limitations for industrial development and economic prospects. We find that capacity constraints in the steel industry could limit the future supply of vehicles, a result exacerbated by the unsustainable use of iron ore reserves. The solution is not for marginal steel industries to close, but for steelmakers to adapt and move to less resource-demanding secondary steelmaking technology rather than focusing on primary steelmaking. The forecasting capabilities of the model are compared with the outputs from a neural-network model. Although the results are comparable over the short term (±10 years, over the long term, results diverge, showing that forecasting steel-industry dynamics is complex and that further work is required to disentangle the drivers of supply and demand. This study indicates the potential advantages of using predator–prey models in modelling the supply chain in economics.

  10. Investigation of the antibiofilm capacity of peptide-modified stainless steel.

    Science.gov (United States)

    Cao, Pan; Li, Wen-Wu; Morris, Andrew R; Horrocks, Paul D; Yuan, Cheng-Qing; Yang, Ying

    2018-03-01

    Biofilm formation on surfaces is an important research topic in ship tribology and medical implants. In this study, dopamine and two types of synthetic peptides were designed and attached to 304 stainless steel surfaces, aiming to inhibit the formation of biofilms. A combinatory surface modification procedure was applied in which dopamine was used as a coupling agent, allowing a strong binding ability with the two peptides. X-ray photoelectron spectroscopy (XPS), elemental analysis, contact angle measurement and surface roughness test were used to evaluate the efficiency of the peptide modification. An antibiofilm assay against Staphylococcus aureus was conducted to validate the antibiofilm capacity of the peptide-modified stainless steel samples. XPS analysis confirmed that the optimal dopamine concentration was 40 µg ml -1 in the coupling reaction. Element analysis showed that dopamine and the peptides had bound to the steel surfaces. The robustness assay of the modified surface demonstrated that most peptide molecules had bound on the surface of the stainless steel firmly. The contact angle of the modified surfaces was significantly changed. Modified steel samples exhibited improved antibiofilm properties in comparison to untreated and dopamine-only counterpart, with the peptide 1 modification displaying the best antibiofilm effect. The modified surfaces showed antibacterial capacity. The antibiofilm capacity of the modified surfaces was also surface topography sensitive. The steel sample surfaces polished with 600# sandpaper exhibited stronger antibiofilm capacity than those polished with other types of sandpapers after peptide modification. These findings present valuable information for future antifouling material research.

  11. Quest for steel quality: the role of metallurgical chemistry

    Energy Technology Data Exchange (ETDEWEB)

    McLean, A. [Toronto Univ., ON (Canada). Dept. of Metallurgy and Materials Science

    2000-10-01

    Improvements in the quality of steels and the role played by metallurgical chemistry to bring about those improvements are discussed. The particular emphasis is on the chemical behaviour of solutes in molten steel and the reaction between steel, slag and refractory materials and the manner in which they influence the physical properties and performance of the steel product. As an illustration of the contribution of chemistry to steel making the case of the steel plates used in the construction of the Titanic is cited. In 1911 when the Titanic was constructed by Harland and Wolff at their Belfast shipyard, the steel plates used in the hull met all then current specifications. In 1992 when a number of steel samples recovered from the Titanic were examined, it was found that the hull of the vessel was constructed of low carbon, semi-killed steel, produced in the open-hearth process. Microstructural analysis showed extensive carbon banding, typical of hot rolled 0.2 per cent carbon steel. Also found were long manganese sulphide inclusions elongated in the rolling direction, some of which exceeded 25 mm in length. It was determined that as a consequence of these inclusions, at a seawater temperature of 0 degree C, the hull plates of the Titanic had essentially no resistance to fracture. Today's high quality steels used in applications such as Arctic pipelines, offshore platforms, icebreakers and ships for the transportation of natural gas, oxygen and sulphur concentrations are frequently less than 10 ppm. These elements have a profound influence of the quality of the final steel products by virtue of their effect of hindering the formation of inclusions. 2 refs., 3 figs.

  12. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  13. Design Solutions for Sustainable Construction of Pre Engineered Steel Buildings

    Directory of Open Access Journals (Sweden)

    Muhammad Umair Saleem

    2018-05-01

    Full Text Available Sustainable construction of ecofriendly infrastructure has been the priority of worldwide researchers. The induction of modern technology in the steel manufacturing industry has enabled designers to get the desired control over the steel section shapes and profiles resulting in efficient use of construction material and manufacturing energy required to produce these materials. The current research study is focused on the optimization of steel building costs with the use of pre-engineered building construction technology. Construction of conventional steel buildings (CSB incorporates the use of hot rolled sections, which have uniform cross-section throughout the length. However, pre-engineered steel buildings (PEB utilize steel sections, which are tailored and profiled based on the required loading effects. In this research study, the performance of PEB steel frames in terms of optimum use of steel sections and its comparison with the conventional steel building is presented in detail. A series of PEB and CSB steel frames is selected and subjected to various loading conditions. Frames were analyzed using Finite Element Based analysis tool and design was performed using American Institute of Steel Construction design specifications. Comparison of the frames has been established in terms of frame weights, lateral displacements (sway and vertical displacements (deflection of the frames. The results have clearly indicated that PEB steel frames are not only the most economical solution due to lesser weight of construction but also have shown better performance compared to CSB frames.

  14. Microstructural Evolution of AerMet100 Steel Coating on 300M Steel Fabricated by Laser Cladding Technique

    Science.gov (United States)

    Liu, Jian; Li, Jia; Cheng, Xu; Wang, Huaming

    2018-02-01

    In this paper, the process of coating AerMet100 steel on forged 300M steel with laser cladding was investigated, with a thorough analysis of the chemical composition, microstructure, and hardness of the substrate and the cladding layer as well as the transition zone. Results show that the composition and microhardness of the cladding layer are macroscopically homogenous with the uniformly distributed bainite and a small amount of retained austenite in martensite matrix. The transition zone, which spans approximately 100 μm, yields a gradual change of composition from the cladding layer to 300M steel matrix. The heat-affected zone (HAZ) can be divided into three zones: the sufficiently quenched zone (SQZ), the insufficiently quenched zone (IQZ), and the high tempered zone (HTZ). The SQZ consists of martensitic matrix and bainite, as for the IQZ and the HTZ the microstructures are martensite + tempered martensite and tempered martensite + ferrite, respectively. These complicated microstructures in the HAZ are caused by different peak heating temperatures and heterogeneous microstructures of the as-received 300M steel.

  15. Optimization of the A-TIG welding for stainless steels

    Science.gov (United States)

    Jurica, M.; Kožuh, Z.; Garašić, I.; Bušić, M.

    2018-03-01

    The paper presents the influence of the activation flux and shielding gas on tungsten inert gas (A-TIG) welding of the stainless steel. In introduction part, duplex stainless steel was analysed. The A-TIG process was explained and the possibility of welding stainless steels using the A-TIG process to maximize productivity and the cost-effectiveness of welded structures was presented. In the experimental part duplex, 7 mm thick stainless steel has been welded in butt joint. The influence of activation flux chemical composition upon the weld penetration has been investigated prior the welding. The welding process was performed by a robot with TIG equipment. With selected A-TIG welding technology preparation of plates and consumption of filler material (containing Cr, Ni and Mn) have been avoided. Specimens sectioned from the produced welds have been subjected to tensile strength test, macrostructure analysis and corrosion resistance analysis. The results have confirmed that this type of stainless steel can be welded without edge preparation and addition of filler material containing critical raw materials as Cr, Ni and Mn when the following welding parameters are set: current 200 A, welding speed 9,1 cm/min, heat input 1,2 kJ/mm and specific activation flux is used.

  16. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  17. Analysis of the strain induced martensitic transformation in austenitic steel subjected to dynamic perforation

    Directory of Open Access Journals (Sweden)

    Zaera R.

    2012-08-01

    Full Text Available An experimental and numerical analysis on the martensitic transformation in AISI 304 steel sheets subjected to perforation by conical and hemispherical projectiles is reported. Two target thicknesses are considered, 0.5 and 1.0 mm, and impact velocities range from 35 to 200 m/s. The perforation mechanisms are identified and the effect of the projectile nose-shape on the ability of the target for energy absorption is evaluated. Martensite has been detected in all the impacted samples and the role played by the projectile nose-shape on the transformation is highlighted. A 3D model implemented in ABAQUS/Explicit allowed to simulate the perforation tests. The material is defined through a constitutive description developed by the authors to describe the strain induced martensitic transformation taking place in metastable austenitic steels at high strain rates. The numerical results are compared with the experimental evidence and satisfactory matching is obtained. The numerical model succeeds in describing the perforation mechanisms associated to each projectile-target configuration analysed.

  18. Standard practice for extreme value analysis of nonmetallic inclusions in steel and other microstructural features

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This practice describes a methodology to statistically characterize the distribution of the largest indigenous nonmetallic inclusions in steel specimens based upon quantitative metallographic measurements. The practice is not suitable for assessing exogenous inclusions. 1.2 Based upon the statistical analysis, the nonmetallic content of different lots of steels can be compared. 1.3 This practice deals only with the recommended test methods and nothing in it should be construed as defining or establishing limits of acceptability. 1.4 The measured values are stated in SI units. For measurements obtained from light microscopy, linear feature parameters shall be reported as micrometers, and feature areas shall be reported as micrometers. 1.5 The methodology can be extended to other materials and to other microstructural features. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish app...

  19. An alternative to the crystallographic reconstruction of austenite in steels

    International Nuclear Information System (INIS)

    Bernier, Nicolas; Bracke, Lieven; Malet, Loïc; Godet, Stéphane

    2014-01-01

    An alternative crystallographic austenite reconstruction programme written in Matlab is developed by combining the best features of the existing models: the orientation relationship refinement, the local pixel-by-pixel analysis and the nuclei identification and spreading strategy. This programme can be directly applied to experimental electron backscatter diffraction mappings. Its applicability is demonstrated on both quenching and partitioning and as-quenched lath-martensite steels. - Highlights: • An alternative crystallographic austenite reconstruction program is developed. • The method combines a local analysis and a nuclei identification/spreading strategy. • The validity of the calculated orientation relationship is verified on a Q and P steel. • The accuracy of the reconstructed microtexture is investigated on a martensite steel

  20. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  1. Behavior of partially defected R.C columns strengthened using steel jackets

    Directory of Open Access Journals (Sweden)

    Ahmed Shaban Abdel-Hay

    2015-08-01

    The main parameters studied were the type of steel jacket used and height of partial strengthened part of column. One of the tested specimens was a control specimen and the other six were partially strengthened with different types of steel jackets such as using 4 steel angles at corners connected with straps, using external ties with different spacings, and using 4 steel plates with different thicknesses welded together and connected to column by anchor bolts. Finally, the experimental results were analyzed and compared with results obtained from finite element analysis using ANSYS program.

  2. Microstructural characterization of cermet-steel interface in rock drilling tool

    International Nuclear Information System (INIS)

    Ybarra, L.A.C.; Molisani, A.L.; Yoshimura, H.N.

    2010-01-01

    Rock drilling tools basically present a WC cermet bonded to a steel shank. The interface cermet-steel plays fundamental role during drilling operation, since the fracture of this interface is the main failure mode of the tools. In this work, the microstructure of this interface in crown samples (type A), prepared in an industrial like process, was evaluated. In this process, a WC-containing powder was infiltrated with a copper alloy at 1100 deg C in a graphite mold previously mounted with a 1020 steel tube. The powder was characterized by XRD analysis and the cross-section microstructure of cermet-steel was analyzed using SEM-EDS. It was observed that Ni and small amount of Cu from cermet matrix diffused into the superficial region of the steel, and the Cu alloy dissolved and penetrated along the steel grain boundaries, resulting in good metallurgical bonding of the interface.(author)

  3. Optimization in Activation Analysis by Means of Epithermal Neutrons. Determination of Molybdenum in Steel

    Energy Technology Data Exchange (ETDEWEB)

    Brune, D; Jirlow, J

    1963-12-15

    Optimization in activation analysis by means of selective activation with epithermal neutrons is discussed. This method was applied to the determination of molybdenum in a steel alloy without recourse to radiochemical separations. The sensitivity for this determination is estimated to be 10 ppm. With the common form of activation by means of thermal neutrons, the sensitivity would be about one-tenth of this. The sensitivity estimations are based on evaluation of the photo peak ratios of Mo-99/Fe-59.

  4. Nondestructive characterization of austenitic stainless steels

    International Nuclear Information System (INIS)

    Jayakumar, T.; Kumar, Anish

    2010-01-01

    The paper presents an overview of the non-destructive methodologies developed at the authors' laboratory for characterization of various microstructural features, residual stresses and corrosion in austenitic stainless steels. Various non-destructive evaluation (NDE) parameters such as ultrasonic velocity, ultrasonic attenuation, spectral analysis of the ultrasonic signals, magnetic hysteresis parameters and eddy current amplitude have been used for characterization of grain size, precipitation behaviour, texture, recrystallization, thermomechanical processing, degree of sensitization, formation of martensite from metastable austenite, assessment of residual stresses, degree of sensitization and propensity for intergranular corrosion in different austenitic steels. (author)

  5. Fuzzy stochastic analysis of serviceability and ultimate limit states of two-span pedestrian steel bridge

    Science.gov (United States)

    Kala, Zdeněk; Sandovič, GiedrÄ--

    2012-09-01

    The paper deals with non-linear analysis of ultimate and serviceability limit states of two-span pedestrian steel bridge. The effects of random material and geometrical characteristics on limit states are analyzed. The Monte Carlo method was applied to stochastic analysis. For the serviceability limit state, also influence of fuzzy uncertainty of the limit deflection value on random characteristics of load capacity of variable action was studied. The results prove that, for the type of structure studied, the serviceability limit state is decisive from the point of view of design. The present paper opens a discussion on the use of stochastic analysis to verify the limit deflections given in the standards EUROCODES.

  6. Study on comparison of special moment frame steel structure (SMF) and base isolation special moment frame steel structure (BI-SMF) in Indonesia

    Science.gov (United States)

    Setiawan, Jody; Nakazawa, Shoji

    2017-10-01

    This paper discusses about comparison of seismic response behaviors, seismic performance and seismic loss function of a conventional special moment frame steel structure (SMF) and a special moment frame steel structure with base isolation (BI-SMF). The validation of the proposed simplified estimation method of the maximum deformation of the base isolation system by using the equivalent linearization method and the validation of the design shear force of the superstructure are investigated from results of the nonlinear dynamic response analysis. In recent years, the constructions of steel office buildings with seismic isolation system are proceeding even in Indonesia where the risk of earthquakes is high. Although the design code for the seismic isolation structure has been proposed, there is no actual construction example for special moment frame steel structure with base isolation. Therefore, in this research, the SMF and BI-SMF buildings are designed by Indonesian Building Code which are assumed to be built at Padang City in Indonesia. The material of base isolation system is high damping rubber bearing. Dynamic eigenvalue analysis and nonlinear dynamic response analysis are carried out to show the dynamic characteristics and seismic performance. In addition, the seismic loss function is obtained from damage state probability and repair cost. For the response analysis, simulated ground accelerations, which have the phases of recorded seismic waves (El Centro NS, El Centro EW, Kobe NS and Kobe EW), adapted to the response spectrum prescribed by the Indonesian design code, that has, are used.

  7. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... of zinc-coated automotive steel sheets (IF – deep drawing interstitial free steel ..... to determine; therefore, the Ji was determined for observ- able crack initiation .... M R S, da Silva L F M and de Castro P M S T 2011. Analysis of ...

  8. Trial manufacturing of titanium-carbon steel composite overpack

    International Nuclear Information System (INIS)

    Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji

    1999-11-01

    This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

  9. Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

    1995-12-01

    The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

  10. A histologic analysis of the effects of stainless steel and titanium implants adjacent to tendons: an experimental rabbit study.

    Science.gov (United States)

    Nazzal, Adam; Lozano-Calderón, Santiago; Jupiter, Jesse B; Rosenzweig, Jaime S; Randolph, Mark A; Lee, Sang Gil P

    2006-09-01

    The current trend is to treat distal radius fractures with open reduction and internal fixation with either titanium or stainless steel plates. Both provide stable fixation; however, there is minimal evidence concerning the soft-tissue response to these materials. Our objective was to evaluate the response of adjacent extensor tendons to titanium and stainless steel in a rabbit in vivo model and to evaluate the influence of time. Forty rabbits were divided into 5 groups of 8 rabbits each. Groups I and II had unilateral osteotomy of the distal radius followed by dorsal fixation with titanium and stainless steel plates, respectively. Groups III and IV had fixation with titanium and stainless steel, respectively, but without osteotomy. Group V had surgical dissection without osteotomy or plates. Two animals per group were killed at 1, 4, 12, and 24 weeks. The specimens (distal radius, plate, overlying soft tissue, and extensor tendon) were harvested en bloc for histologic analysis. For interface preservation between implant and tissues the specimens were embedded in methylmethacrylate, sectioned, and stained with hematoxylin-eosin. Histologic analysis showed a fibrous tissue layer formed over both implants between the plate and the overlying extensor tendons in the groups treated with plating independently of the material and the presence or absence of osteotomy. This fibrous layer contained the majority of debris. Metallic particles were not observed in the tendon or muscle substance of any animals; however, they were visualized in the tenosynovium. Hematoxylin-eosin-stained sections of groups I through IV showed proliferative fibroblasts and metallic particles; however, this layer was not observed in group V. Statistical analysis did not show differences between the groups regarding the number of cells or metallic particles. Our results indicate that both implants generated adjacent reactive inflammatory tissue and particulate debris. There was no difference in cell

  11. Effect of Isothermal Bainitic Quenching on Rail Steel Impact Strength and Wear Resistance

    Science.gov (United States)

    Çakir, Fatih Hayati; Çelik, Osman Nuri

    2017-09-01

    The effect of heat treatment regimes on hardness, impact strength, and wear resistance of rail steel for high-speed tracks (rail quality category R350HT) is studied. Analysis of steel properties with a different structure is compared: pearlitic, and upper and lower bainite. It is shown that the steel with bainitic structure has the best impact strength, but wear resistance is better for steel with a lower bainite structure.

  12. Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

    Directory of Open Access Journals (Sweden)

    Szajnara J.

    2013-12-01

    Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

  13. Preparation and study of new rubber to steel adhesive systems

    International Nuclear Information System (INIS)

    Labaj, I.; Ondrusova, D.; Dubec, A.; Pajtasova, M.; Kohutiar, M.

    2017-01-01

    The present paper deals with the preparation of new rubber to steel adhesive systems using the steel surface treatment by applying the adhesive coats based on Co (II) and Cu(II) salts. For demonstration of coats chemical composition EDX analysis was used. The topography and microstructure of prepared adhesive coats were investigated using Scanning Electron Microscopy. Finally the efficiency of adhesion between rubber blends and coated metal steel pieces was evaluated according to Test ASTM D429 Rubber to metal adhesion, method A. The adhesive strength resulting values of prepared steel samples with new adhesive coats were compared with samples covered with adhesive systems commonly used in industry. (authors)

  14. QUANTITATIVE PHASE ANALYSIS OF ARMOUR STEEL WELDED JOINT BY X-RAY DIFFRACTION

    OpenAIRE

    Cvetinov, Miroslav; Čabrilo, Aleksandar; Gerić, Katarina; Stojanović, Maja; Klisurić, Olivera

    2017-01-01

    Ultra-high tensile strength ischaracteristic of armour steel and in order to preserve this strength itswelding process is of paramount importance. Austenitic filler material istraditionally used for welding of armour steel, yet it has lower mechanicalproperties than the base material, i.e. the filler material is the weakestpoint of the welded joint. Moreover, due to the plastic deformation at thecrack tip austenitic filler material gets transformed into martensite duringfatigue crack propagat...

  15. Comparative analysis of the influence of creep of concrete composite beams of steel - concrete model based on Volterra integral equation

    Directory of Open Access Journals (Sweden)

    Partov Doncho

    2017-01-01

    Full Text Available The paper presents analysis of the stress-strain behaviour and deflection changes due to creep in statically determinate composite steel-concrete beam according to EUROCODE 2, ACI209R-92 and Gardner&Lockman models. The mathematical model involves the equation of equilibrium, compatibility and constitutive relationship, i.e. an elastic law for the steel part and an integral-type creep law of Boltzmann - Volterra for the concrete part considering the above mentioned models. On the basis of the theory of viscoelastic body of Maslov-Arutyunian-Trost-Zerna-Bažant for determining the redistribution of stresses in beam section between concrete plate and steel beam with respect to time 't', two independent Volterra integral equations of the second kind have been derived. Numerical method based on linear approximation of the singular kernel function in the integral equation is presented. Example with the model proposed is investigated.

  16. Corrosion behaviour of dissimilar welds between ferritic-martensitic stainless steel and austenitic stainless steel from secondary circuit of CANDU NPP

    International Nuclear Information System (INIS)

    Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

    2016-01-01

    Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. The principal criteria for selecting a stainless steel usually is resistance to corrosion, and white most consideration is given to the corrosion resistance of the base metal, additional consideration should be given to the weld metal and to the base metal immediately adjacent to the weld zone. Our experiments were performed in chloride environmental on two types of samples: non-welded (410 or W 1.4006 ferritic-martensitic steel and 304L or W 1.4307 austenitic stainless steel) and dissimilar welds (dissimilar metal welds: joints between 410 ferritic-martensitic and 304L austenitic stainless steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and optic microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and ferritic-martensitic steel in solutions containing chloride ions. It was evaluated the corrosion rates of samples (welded and non-welded) by electrochemical methods. (authors)

  17. Fatigue in Steel Highway Bridges under Random Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning; Nielsen, J.A.; Vejrum, Tina

    1997-01-01

    on welded plate test specimens have been carried through. The materials that have been used are either conventional structural steel with a yield stress of ~ 400-410 MPa or high-strength steel with a yield stress of ~ 810-840 MPa.The fatigue tests have been carried out using load histories, which correspond......In the present investigation, fatigue damage accumulation in steel highway bridges under random loading is studied. The fatigue life of welded joints has been determined both experimentally and from a fracture mechanics analysis.In the experimental part of the investigation, fatigue test series...... to one week's traffic loading, determined by means of strain gage measurements on the orthotropic steel deck structure of the Farø Bridges in Denmark.The test series which have been carried through show a significant difference between constant amplitude and variable amplitude fatigue test results. Both...

  18. Fatigue in Steel Highway Bridges under Random Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning; Nielsen, Jette Andkjær

    1999-01-01

    have been carried through. The materials that have been used are either conventional structural steel with a yield stress of f(y) similar to 400-410 MPa or high-strength steel with a yield stress of f(y) similar to 810-840 MPa. The fatigue tests have been carried out using load histories, which......Fatigue damage accumulation in steel highway bridges under random loading is studied. The fatigue life of welded joints has been determined both experimentally and from a fracture mechanics analysis. In the experimental part of the investigation, fatigue test series on welded plate test specimens...... correspond to one week's traffic loading, determined by means of strain gauge measurements on the orthotropic steel deck structure of the Faro Bridges in Denmark. The test series carried through show a significant difference between constant amplitude and variable amplitude fatigue test results. Both...

  19. Metallurgical analysis of a failed maraging steel shear screw used in the band separation system of a satellite launch vehicle

    Directory of Open Access Journals (Sweden)

    S.V.S. Narayana Murty

    2016-10-01

    Full Text Available Maraging steels have excellent combination of strength and toughness and are extensively used for a variety of aerospace applications. In one such critical application, this steel was used to fabricate shear screws of a stage separation system in a satellite launch vehicle. During assembly preparations, one of the shear screws which connected the separation band and band end block has failed at the first thread. Microstructural analysis revealed that the crack originated from the root of the thread and propagated in an intergranular mode. The failure is attributed to combined effect of stress and corrosion leading to stress corrosion cracking.

  20. Analysis of corrosion products of carbon steel in wet bentonite

    International Nuclear Information System (INIS)

    Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

    1992-02-01

    As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

  1. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  2. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    Energy Technology Data Exchange (ETDEWEB)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  3. An Analysis of the Quality of the Thick-Walled S355J2+N Steel Joint Welded by the Mag Method

    Directory of Open Access Journals (Sweden)

    Krawczyk R.

    2017-06-01

    Full Text Available An analysis of the quality of the thick-walled S355J2+N steel welded joint used most frequently in the general-building, power and other contemporary steel constructions is presented in the following article. A process of examining welding technologies was made on the tick-walled butt joints of plates by using the MAG – 135 welding method. The aim of the discussed topic was to optimize the process of welding thick-walled welded joints due to their mechanical strength properties and efficiency.

  4. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  5. Round Robin Posttest analysis of a 1/10-scale Steel Containment Vessel Model Test

    International Nuclear Information System (INIS)

    Komine, Kuniaki; Konno, Mutsuo

    1999-01-01

    NUPEC and U.S. Nuclear Regulatory Commission (USNRC) have been jointly sponsoring 'Structural Behavior Test' at Sandia National Laboratory (SNL) in Cooperative Containment Research Program'. As one of the test, a test of a mixed scaled SCV model with 1/10 in the geometry and 1/4 in the shell thickness. Round Robin analyses of a 1/10-scale Steel Containment Vessel (SCV) Model Test were carried out to obtain an adequate analytical method among seven organizations belonged to five countries in the world. As one of sponsor, Nuclear Power Engineering Corporation (NUPEC) filled the important role of a posttest analysis of SCV model. This paper describes NUPEC's analytical results in the round robin posttest analysis. (author)

  6. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  7. US Army Research Laboratory Lightweight and Specialty Metals Branch Research and Development (FY14)

    Science.gov (United States)

    2015-04-01

    2014 Feb. Report No.: ARL-TR- 6807. 8) Grendahl SM, Kellogg F, Nguyen H. Effect of cleanliness on hydrogen toler- ance in high-strength steel...SJ, Kellogg F, Nguyen H, Runk D. Ul- trasonic shot peening for aviation components. Aberdeen Proving Ground (MD): Army Research Laboratory (US); 2013...M. Grendahl Weapons and Materials Research Directorate, ARL Franklyn Kellogg and Hoang Nguyen Bowhead Technical Services

  8. Heavy-Section Steel Technology Program

    International Nuclear Information System (INIS)

    Pennell, W.E.

    1992-11-01

    The Heavy-Section Steel Technology (HSST) Program is conducted for the Nuclear Regulatory Commission (NRC) by Oak Ridge National Laboratory (ORNL). The program focus is on the development and validation of technology for the assessment of fracture-prevention margins in commercial nuclear reactor pressure vessels. The HSST Program is organized in 11 tasks: program management, fracture methodology and analysis, material characterization and properties, special technical assistance, fracture analysis computer programs, cleavage-crack initiation, cladding evaluations, pressurized-thermal-shock technology, analysis methods validation, fracture evaluation tests, and warm prestressing. The program tasks have been structured to place emphasis on the resolution fracture issues with near-term licensing significance. Resources to execute the research tasks are drawn from ORNL with subcontract support from universities and other research laboratories. Close contact is maintained with the sister Heavy-Section Steel Irradiation (HSSI) Program at ORNL and with related research programs both in the United States and abroad. This report provides an overview of principal developments in each of the II program tasks from October 1, 1991 to March 31, 1992

  9. Steel containment buckling

    International Nuclear Information System (INIS)

    Bennett, J.G.; Fly, G.W.; Baker, W.E.

    1984-01-01

    The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

  10. Effect of heat treatment on workability of Cr-Ni-Mo steels

    International Nuclear Information System (INIS)

    Barcal, J.; Macek, K.

    1988-01-01

    The workability was studied of the new development generation of hardenable martensite Cr-Ni-Mo steels of the 10-10-2 and 6-11-3 types whose application is envisaged in future in nuclear engineering. Attention is paid to identification of inclusions and the phase analysis ofthe structure with respect to heat treatment and steel type. Face milling was used in the test of workability. In addition, tensile strength and impact bending strength testing was performed. The results showed that steel of the 6-11-3 type in the quenched condition was best workable. However, this steel showed a significant reduction in workability when in the hardened condition. Reduced workability can also be presumed for type 10-10-2 steel in the hardened condition when life is considered. Microstructure changes leading to softening of steel by aging had a favourable effect on workability, especially in steels of the 10-10-2 type. Hardened steels of the 6-11-3 type are recommended to be re-quenched. (Z.M.). 7 figs., 3 tabs., 9 refs

  11. Substitution of modified 9 Cr-1 Mo steel for austentic stainless steels

    International Nuclear Information System (INIS)

    Sikka, V.K.

    1982-04-01

    This report describes the current program to develop a high-strength ferritic-martensitic steel. The alloy is essentially Fe-9% Cr-1% Mo with small additions of V and Nb and is known as modifed 9 Cr-1 Mo steel. Its elevated-temperature properties and design allowable stresses match those of type 304 stainless steel for temperatures up to 600 0 C and exceed those of other ferritic steels by factors of 2 to 3. The improved strength of this alloy permits its use in place of stainless steels for many applications

  12. Axial Compression Properties Nonlinear Analysis on Square Double Skin Steel Stub Short Columns Filled with Recycled Concrete

    Directory of Open Access Journals (Sweden)

    Song Bing

    2016-01-01

    Full Text Available Taking the mixing amount of diatomite calcined and vitrified micro bubbles(VMB as the main changing parameters, experiment studies the properties of the vitrified micro bubbles recycled concrete blocks; then this paper adopts the finite element software ANSYS to analyze the square double skin steel stub short columns filled with recycled concrete under axial compression. According to the vertical stress distribution, strain and bearing capacity of the steel tube and core concrete, we make a contrastive axial compression properties analysis on the different hollow ratio χ(0,0.35and the VMB content(0%,100%,130% of square double skin steel stub short columns filled with recycled concrete. The result shows that: Compressive strength of VMB recycled concrete increases with the increase of diatomite calcined content, when mixing amount of diatomite calcined is 3%,the compressive strength of 130% VMB content test specimen can reach 32.45 MPa;Because of the inner circular steel tube is setted which strengthening component buckling capacity and improving the ductility of the component, stress distribution of hollow components is more balance than solid components, and their axial displacements decrease by 5.6% compared with the solid components when they reach ultimate bearing capacity; When the hollow ratio is same, ultimate bearing capacity of 130% VMB content test specimen compared with the content is 0% only reduces by about 3.5%; When the VMB content is same, ultimate bearing capacity of hollow components compared with solid components increases by about 2.5%, which reducing weight as well as improving the anti-seismic performance.

  13. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  14. Analysis on Adhesively-Bonded Joints of FRP-steel Composite Bridge under Combined Loading : Arcan Test Study and Numerical Modeling

    NARCIS (Netherlands)

    Jiang, X.; Qiang, X.; Kolstein, M.H.; Bijlaard, F.S.K.

    2016-01-01

    The research presented in this paper is an experimental study and numerical analysis on mechanical behavior of the adhesively-bonded joint between FRP sandwich bridge deck and steel girder. Generally, there are three typical stress states in the adhesively-bonded joint: shear stress, tensile stress,

  15. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  16. Study of the distribution of alloying elements between the phases of a heat treated steel

    International Nuclear Information System (INIS)

    Lambert, N.; Greday, T.

    1977-01-01

    The behavior of some low-alloy steels during industrial heat treatments is systematically studied. Firstly, the influence of the chemical analysis of the steel, the shape and size of carbides on the kinetics of the dissolution of these carbides at high temperature is pointed out in the case of steels with a relatively simple chemical analysis. Secondly, the effect of tempering treatments on the mechanical properties and characteristic parameters of the microstructure is studied in the case of three low-alloy steels. Bainitic microstructure appears to be the less disturbed one after a tempering treatment. Against, martensitic microstructures undergo an important softening and the mechanical properties of the pearlite lie as a very low level whatever their heat treatment. Peculiar conditions of tempering promotes a fine precipitation and its combined secondary hardening. These conditions are related to both chemical analysis and initial microstructure of the steel. Besides, some chemical identifications were performed in the scanning electron microscope on alloyed carbides precipitated in the steel during very long time tempering treatments

  17. Weldability and microstructural analysis of nuclear-grade austenitic stainless steels

    International Nuclear Information System (INIS)

    Lee, C.H.

    1988-01-01

    This study evaluated the hot-ductility response, and hot-cracking susceptibility (fusion-zone solidification cracking and HAZ liquation cracking) of modified nuclear-grade and standard austenitic stainless steels. Extensive microstructural characterization using state-of-the-art analytical electron microscopy (TEM and STEM) as well as SEM (EDAX) and OLM was performed to correlate the material behavior with metallurgical characteristics. In addition, studies of the effect of Si, N, and rare earth elements on hot-cracking susceptibility, significance of the ductility dip phenomena and backfilled solidification cracks were also performed. Furthermore, based on the metallurgical evaluation, the possible mechanisms involved in solidification cracking and HAZ liquation cracking of the modified alloys are proposed. Finally, the optimized chemical specifications and requirements for nuclear-grade stainless steels are also suggested

  18. The Fatigue Behavior of Steel Structures under Random Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning

    2008-01-01

    Fatigue damage accumulation in steel structures under random loading has been studied in a number of investigations at the Technical University of Denmark. The fatigue life of welded joints has been determined both experimentally and from a fracture mechanics analysis. In the experimental part...... and variable amplitude fatigue test results. Both the fracture mechanics analysis and the fatigue test results indicate that Miner’s rule, which is normally used in the design against fatigue in steel structures, may give results, which are unconservative, and that the validity of the results obtained from...

  19. Effects of alternative deep bedding options on dairy cow preference, lying behavior, cleanliness, and teat end contamination.

    Science.gov (United States)

    Wolfe, T; Vasseur, E; DeVries, T J; Bergeron, R

    2018-01-01

    Cows spend more time lying down when stalls are soft and dry, and bedding plays a key role in the comfort of the lying surface. The first objective of this study (experiment 1) was to compare cow preference for 2 types of alternative deep-bedding materials, switchgrass and switchgrass-lime, using wheat straw on a rubber mat as a control. Nine Holstein lactating cows were submitted in trios to a 3-choice preference test over 14 d (2 d of adaptation, 3 d of restriction to each stall, and 3 d of free access to all 3 stalls). Cows were housed individually in pens containing 3 stalls with different lying surfaces: (1) rubber mat with chopped wheat straw (WS); (2) deep-bedded switchgrass (SG); and (3) deep-bedded switchgrass, water, and lime mixture (SGL). The second objective (experiment 2) was to test, in freestall housing, the effects of these 3 types of bedding on lying behavior, cow cleanliness, and teat end bacterial contamination. Bedding treatments were compared in a 3 × 3 Latin square design using 24 cows split into groups of 8, with bedding materials being switched every 4 wk. Lying behavior was measured with data loggers in both studies. During experiment 1, cows chose to spend more time lying and had more frequent lying bouts on SG (9.4 h/d; 8.2 bouts/d) than on SGL (1.0 h/d; 0.9 bouts/d). They also spent more time standing and stood more frequently in stalls with SG (2.0 h/d; 10.1 bouts/d) than in those with SGL (0.6 h/d; 2.6 bouts/d), and stood longer in stalls with SG than with WS (0.6 h/d). In experiment 2, the total lying time, frequency of lying bouts, and mean lying bout duration were, on average, 9.7 ± 1.03 h/d, 8.2 ± 0.93 bouts/d, and 1.2 ± 0.06 h/bout, respectively, and did not differ between treatments. No treatment effects were found for cow cleanliness scores. Bedding dry matter was highest for SG (74.1%), lowest for SGL (63.5%), and intermediate for WS (68.6%) [standard error of the mean (SEM) = 1.57%]. This may explain the higher teat end

  20. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  1. Elastic-plastic fracture analysis of carbon steel piping using the latest CEGB R6 approach

    International Nuclear Information System (INIS)

    Kanno, S.; Hasegawa, K.; Shimizu, T.; Kobayashi, H.

    1991-01-01

    The elastic-plastic fracture of carbon steel piping having various pipe diameters and circumferential crack angles and subjected to a bending moment is analyzed using the latest United Kingdom Central Electricity Generating Board R6 approach. The elastic-plastic fracture criterion must be applied instead of the plastic collapse criterion with increase of the pipe diameter and the crack angle. A simplified elastic-plastic fracture analysis procedure based on the R6 approach is proposed. (author)

  2. Evaluation of Contamination Inspection and Analysis Methods through Modeling System Performance

    Science.gov (United States)

    Seasly, Elaine; Dever, Jason; Stuban, Steven M. F.

    2016-01-01

    Contamination is usually identified as a risk on the risk register for sensitive space systems hardware. Despite detailed, time-consuming, and costly contamination control efforts during assembly, integration, and test of space systems, contaminants are still found during visual inspections of hardware. Improved methods are needed to gather information during systems integration to catch potential contamination issues earlier and manage contamination risks better. This research explores evaluation of contamination inspection and analysis methods to determine optical system sensitivity to minimum detectable molecular contamination levels based on IEST-STD-CC1246E non-volatile residue (NVR) cleanliness levels. Potential future degradation of the system is modeled given chosen modules representative of optical elements in an optical system, minimum detectable molecular contamination levels for a chosen inspection and analysis method, and determining the effect of contamination on the system. By modeling system performance based on when molecular contamination is detected during systems integration and at what cleanliness level, the decision maker can perform trades amongst different inspection and analysis methods and determine if a planned method is adequate to meet system requirements and manage contamination risk.

  3. Compresibility and sinterability of HCx PM steel diluted with stainless steels

    Directory of Open Access Journals (Sweden)

    Elena Gordo

    2003-12-01

    Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

  4. Corrosion inhibition of mild steel by Capsicum annuum fruit paste

    Directory of Open Access Journals (Sweden)

    Chandan M. Reddy

    2016-09-01

    Full Text Available The anti-corrosive property of Capsicum annuum fruit paste (CFP on mild steel was investigated. Weight loss and SEM analysis showed that the aqueous and ethanolic solutions of CFP exhibits excellent corrosion inhibition in 2 M HCl. Contact angle, surface atomic composition and FTIR studies verified the presence of an organic film on the mild steel surface. The FTIR spectra also indicated the formation of active compound-Fe complex. CFP thus shows potential as an inexpensive environment friendly corrosion inhibitor for mild steel.

  5. Parameters of Models of Structural Transformations in Alloy Steel Under Welding Thermal Cycle

    Science.gov (United States)

    Kurkin, A. S.; Makarov, E. L.; Kurkin, A. B.; Rubtsov, D. E.; Rubtsov, M. E.

    2017-05-01

    A mathematical model of structural transformations in an alloy steel under the thermal cycle of multipass welding is suggested for computer implementation. The minimum necessary set of parameters for describing the transformations under heating and cooling is determined. Ferritic-pearlitic, bainitic and martensitic transformations under cooling of a steel are considered. A method for deriving the necessary temperature and time parameters of the model from the chemical composition of the steel is described. Published data are used to derive regression models of the temperature ranges and parameters of transformation kinetics in alloy steels. It is shown that the disadvantages of the active visual methods of analysis of the final phase composition of steels are responsible for inaccuracy and mismatch of published data. The hardness of a specimen, which correlates with some other mechanical properties of the material, is chosen as the most objective and reproducible criterion of the final phase composition. The models developed are checked by a comparative analysis of computational results and experimental data on the hardness of 140 alloy steels after cooling at various rates.

  6. ICP-AES determination of trace elements in carbon steel

    International Nuclear Information System (INIS)

    Sengupta, Arijit; Rajeswari, B.; Kadam, R.M.; Babu, Y.; Godbole, S.V.

    2010-01-01

    Full text: Carbon steel, a combination of the elements iron and carbon, can be classified into four types as mild, medium, high and very high depending on the carbon content which varies from 0.05% to 2.1%. Carbon steel of different types finds application in medical devices, razor blades, cutlery and spring. In the nuclear industry, it is used in feeder pipes in the reactor. A strict quality control measure is required to monitor the trace elements, which have deleterious effects on the mechanical properties of the carbon steel. Thus, it becomes imperative to check the purity of carbon steel as a quality control measure before it is used in feeder pipes in the reactor. Several methods have been reported in literature for trace elemental determination in high purity iron. Some of these include neutron activation analysis, atomic absorption spectrometry and atomic emission spectrometry. Inductively coupled plasma atomic emission spectrometry (ICP-AES) is widely recognized as a sensitive technique for the determination of trace elements in various matrices, its major advantages being good accuracy and precision, high sensitivity, multi-element capability, large linear dynamic range and relative freedom from matrix effects. The present study mainly deals with the direct determination of trace elements in carbon steel using ICP-AES. An axially viewing ICP spectrometer having a polychromator with 35 fixed analytical channels and limited sequential facility to select any analytical line within 2.2 nm of a polychromator line was used in these studies. Iron, which forms one of the main constituents of carbon steel, has a multi electronic configuration with line rich emission spectrum and, therefore, tends to interfere in the determination of trace impurities in carbon steel matrix. Spectral interference in ICP-AES can be seriously detrimental to the accuracy and reliability of trace element determinations, particularly when they are performed in the presence of high

  7. Analysis of steel frames with precast concrete infill panels

    NARCIS (Netherlands)

    Teeuwen, P.A; Kleinman, C.S.; Snijder, H.H.; Hofmeyer, H.; IABSE-AIPPC-IVBH, xx

    2008-01-01

    This paper presents experimental and numerical analyses of a new type of hybrid lateral load resisting structure. This structure consists of a steel frame with a discretely connected precast concrete infill panel with a window opening. The discrete connections are formed by structural bolts on the

  8. Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

    International Nuclear Information System (INIS)

    Diercks, D.R.; Kassner, T.F.

    1988-04-01

    An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH 2 ) -1/2 dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs

  9. Formability of high-alloy dual-phase Cr-Ni steels

    International Nuclear Information System (INIS)

    Elfmark, J.

    2004-01-01

    The formability of dual-phase high-alloy Cr-Ni steel within the temperature range from 900 to 1250 C was studied using laboratory tensile and torsion tests. The dual-phase steels on 24% Cr basis are characterized by poor hot formability due to very low stable deformation values and slow recrystallization. Mathematical description of deformation stability exhaustion was derived, as well as a model of formability control based on analysis of the gradual diffuse deformation stability from the stability limit to the moment when the deformation starts to concentrate in a small volume of the test piece. Rolling simulation of dual-phase steel strip was used as an example demonstrating the draught scheme optimization technique which avoids the danger of crack occurrence during the rolling of dual-phase steel strip. (orig.)

  10. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  11. Microstructure and phase analysis of 0.5Cr-0.5Mo-0.25V creep-resistant steels after long-term service

    Czech Academy of Sciences Publication Activity Database

    Výrostková, A.; Svoboda, Milan; Homolová, V.; Falat, L.; Kepič, J.

    2011-01-01

    Roč. 105, - (2011), s. 452-454 ISSN 0009-2770 Institutional research plan: CEZ:AV0Z20410507 Keywords : low-alloy steels * microstructure * phase analysis Subject RIV: JG - Metallurgy Impact factor: 0.529, year: 2011

  12. Heat transfer coefficients during quenching of steels

    Energy Technology Data Exchange (ETDEWEB)

    Hasan, H.S.; Jalil, J.M. [University of Technology, Department of Electromechanical Engineering, Baghdad (Iraq); Peet, M.J.; Bhadeshia, H.K.D.H. [University of Cambridge, Department of Materials Science and Metallurgy, Cambridge (United Kingdom)

    2011-03-15

    Heat transfer coefficients for quenching in water have been measured as a function of temperature using steel probes for a variety of iron alloys. The coefficients were derived from measured cooling curves combined with calculated heat-capacities. The resulting data were then used to calculate cooling curves using the finite volume method for a large steel sample and these curves have been demonstrated to be consistent with measured values for the large sample. Furthermore, by combining the estimated cooling curves with time-temperature-transformation (TTT) diagrams it has been possible to predict the variation of hardness as a function of distance via the quench factor analysis. The work should prove useful in the heat treatment of the steels studied, some of which are in the development stage. (orig.)

  13. [Bacterial contamination of mobile phones shared in hospital wards and the consciousness and behavior of nurses about biological cleanliness].

    Science.gov (United States)

    Morioka, Ikuharu; Tabuchi, Yuna; Takahashi, Yuko; Oda, Yuriko; Nakai, Masami; Yanase, Aki; Watazu, Chiyoko

    2011-01-01

    The purpose of this study was to clarify the contamination of mobile phones shared in hospital wards and its relationship with the consciousness and behavior of nurses about biological cleanliness. Samples from mobile phones were cultured to detect viable bacteria (n=110) and Staphylococcus aureus (n=54). A questionnaire survey was conducted on 110 nurses carrying mobile phones on the day of sampling. Viable bacteria were detected on 79.1% of the mobile phones, whereas S. aureus was detected on 68.6%. All the nurses were aware of hand washing with water or alcohol after regular work, but 33.6% of the nurses were not conscious of hand washing with water or alcohol after using a mobile phone. There was a significant positive relationship between the frequency of using mobile phones and the number of hand washings with water or alcohol. A significant negative relationship was found between the detection of viable bacteria and the number of hand washings with alcohol. The results of logistic regression analysis showed that the detection of viable bacteria was related significantly with the number of hand washings with alcohol (Odds ratio, 0.350; 95%CI, 0.143-0.857) and that the detection of S. aureus was related significantly with the frequency of using mobile phones (Odds ratio, 0.183; 95%CI, 0.036-0.933). It is important to be conscious of the fact that mobile phones shared in hospital wards are easily contaminated. Because hand washing with water or alcohol prevents the contamination of the mobile phones, nurses should take standard precautions after using mobile phones.

  14. Measuring secondary phases in duplex stainless steels

    Science.gov (United States)

    Calliari, I.; Brunelli, K.; Dabalà, M.; Ramous, E.

    2009-01-01

    The use of duplex stainless steels is limited by their susceptibility to the formation of dangerous intermetallic phases resulting in detrimental effects on impact toughness and corrosion resistance. This precipitation and the quantitative determinations of the phases have received considerable attention and different precipitation sequences (σ phase, χ phase, and carbides) have been suggested. This study investigates the phase transformation during continuous cooling and isothermal treatments in commercial duplex stainless steel grades and the effects on alloy properties, and compares the most common techniques of analysis.

  15. Superplastic Forming of Duplex Stainless Steel for Aerospace Part

    Science.gov (United States)

    Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

    2011-08-01

    In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 °C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

  16. Analysis of the resistance to the stable propagation of fissures in structural steels

    International Nuclear Information System (INIS)

    Alvarez Villar, Nelson; Aquino, Daniel; Aguera, Francisco; Fierro, Victor; Ansaldi, Andrea; Chomik, Enrique; Iorio, Antonio

    2008-01-01

    Linear Elastic Fracture Mechanic (LEFM) is applied to the analysis of highly resistant materials, with correction for plasticity. For moderately ductile materials, structural analysis and design methodologies based on Elastoplastic Fracture Mechanics (EPFM) still have to be developed. The J integral is used in EPFM as a parameter to characterize tenacity to the fracture, following the ASTM standard. It is important to obtain J-Resistant curves, since the use of the stable propagation initiation value (J IC ) as failure criteria, leads to results that are too conservative in most design situations. The application of direct methods allows for results under conditions where the standard methods for obtaining the J-Resistant curve are not applicable. This work analyzes the application of direct methods that are alternatives for the standard, in ferritic-perlitic steels used in gas transport pipes. Experimental results are presented with numerical analysis (FEA) for the adjustment of J-Resistant curves (au)

  17. Greenhouse Gas Mitigation Options in ISEEM Global Energy Model: 2010-2050 Scenario Analysis for Least-Cost Carbon Reduction in Iron and Steel Sector

    Energy Technology Data Exchange (ETDEWEB)

    Karali, Nihan; Xu, Tengfang; Sathaye, Jayant

    2013-12-01

    The goal of the modeling work carried out in this project was to quantify long-term scenarios for the future emission reduction potentials in the iron and steel sector. The main focus of the project is to examine the impacts of carbon reduction options in the U.S. iron and steel sector under a set of selected scenarios. In order to advance the understanding of carbon emission reduction potential on the national and global scales, and to evaluate the regional impacts of potential U.S. mitigation strategies (e.g., commodity and carbon trading), we also included and examined the carbon reduction scenarios in China’s and India’s iron and steel sectors in this project. For this purpose, a new bottom-up energy modeling framework, the Industrial Sector Energy Efficiency Modeling (ISEEM), (Karali et al. 2012) was used to provide detailed annual projections starting from 2010 through 2050. We used the ISEEM modeling framework to carry out detailed analysis, on a country-by-country basis, for the U.S., China’s, and India’s iron and steel sectors. The ISEEM model applicable to iron and steel section, called ISEEM-IS, is developed to estimate and evaluate carbon emissions scenarios under several alternative mitigation options - including policies (e.g., carbon caps), commodity trading, and carbon trading. The projections will help us to better understand emission reduction potentials with technological and economic implications. The database for input of ISEEM-IS model consists of data and information compiled from various resources such as World Steel Association (WSA), the U.S. Geological Survey (USGS), China Steel Year Books, India Bureau of Mines (IBM), Energy Information Administration (EIA), and recent LBNL studies on bottom-up techno-economic analysis of energy efficiency measures in the iron and steel sector of the U.S., China, and India, including long-term steel production in China. In the ISEEM-IS model, production technology and manufacturing details are

  18. Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel

    Science.gov (United States)

    Saha, Manas Kumar; Hazra, Ritesh; Mondal, Ajit; Das, Santanu

    2018-05-01

    Among different weld cladding processes, gas metal arc welding (GMAW) cladding becomes a cost effective, user friendly, versatile method for protecting the surface of relatively lower grade structural steels from corrosion and/or erosion wear by depositing high grade stainless steels onto them. The quality of cladding largely depends upon the bead geometry of the weldment deposited. Weld bead geometry parameters, like bead width, reinforcement height, depth of penetration, and ratios like reinforcement form factor (RFF) and penetration shape factor (PSF) determine the quality of the weld bead geometry. Various process parameters of gas metal arc welding like heat input, current, voltage, arc travel speed, mode of metal transfer, etc. influence formation of bead geometry. In the current experimental investigation, austenite stainless steel (316) weld beads are formed on low alloy structural steel (E350) by GMAW using 100% CO2 as the shielding gas. Different combinations of current, voltage and arc travel speed are chosen so that heat input increases from 0.35 to 0.75 kJ/mm. Nine number of weld beads are deposited and replicated twice. The observations show that weld bead width increases linearly with increase in heat input, whereas reinforcement height and depth of penetration do not increase with increase in heat input. Regression analysis is done to establish the relationship between heat input and different geometrical parameters of weld bead. The regression models developed agrees well with the experimental data. Within the domain of the present experiment, it is observed that at higher heat input, the weld bead gets wider having little change in penetration and reinforcement; therefore, higher heat input may be recommended for austenitic stainless steel cladding on low alloy steel.

  19. Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

    Directory of Open Access Journals (Sweden)

    Alawdin Piotr

    2017-06-01

    Full Text Available In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

  20. Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

    Science.gov (United States)

    Alawdin, Piotr; Bulanov, George

    2017-06-01

    In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

  1. The Development and Microstructure Analysis of High Strength Steel Plate NVE36 for Large Heat Input Welding

    Science.gov (United States)

    Peng, Zhang; Liangfa, Xie; Ming, Wei; Jianli, Li

    In the shipbuilding industry, the welding efficiency of the ship plate not only has a great effect on the construction cost of the ship, but also affects the construction speed and determines the delivery cycle. The steel plate used for large heat input welding was developed sufficiently. In this paper, the composition of the steel with a small amount of Nb, Ti and large amount of Mn had been designed in micro-alloyed route. The content of C and the carbon equivalent were also designed to a low level. The technology of oxide metallurgy was used during the smelting process of the steel. The rolling technology of TMCP was controlled at a low rolling temperature and ultra-fast cooling technology was used, for the purpose of controlling the transformation of the microstructure. The microstructure of the steel plate was controlled to be the mixed microstructure of low carbon bainite and ferrite. Large amount of oxide particles dispersed in the microstructure of steel, which had a positive effects on the mechanical property and welding performance of the steel. The mechanical property of the steel plate was excellent and the value of longitudinal Akv at -60 °C is more than 200 J. The toughness of WM and HAZ were excellent after the steel plate was welded with a large heat input of 100-250 kJ/cm. The steel plate processed by mentioned above can meet the requirement of large heat input welding.

  2. Analysis of the non-isothermal austenite-martensite transformation in 13% Cr-type martensitic stainless steels

    International Nuclear Information System (INIS)

    Garcia-De-Andris, C.; Alvarez, L.F.

    1996-01-01

    In martensitic stainless steels, as in other alloyed containing carbide-forming elements, the carbide dissolution and precipitation processes that take place during heat treatment can cause modifications to the chemical composition of the austenite phase of these steels. The chemical composition of this phase is a fundamental factor for the evolution of the martensitic transformation. As a result of their influence on the dissolution and precipitation processes, the parameters of the quenching heat treatment exert a strong influence on the behavior of the martensitic transformation in these steels. In the present study, the effect of the heating temperature and the cooling rate on the martensitic transformation in two 13% Cr-type martensitic stainless steels with different carbon contents were properly evaluated. (author)

  3. Interaction model of steel ladle of continuous caster in steel works

    Directory of Open Access Journals (Sweden)

    Huang Bang Fu

    2016-01-01

    Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

  4. Microstructure and Mechanical Properties of Dissimilar Friction Stir Spot Welding Between St37 Steel and 304 Stainless Steel

    Science.gov (United States)

    Khodadadi, Ali; Shamanian, Morteza; Karimzadeh, Fathallah

    2017-05-01

    In the present study, St37 low-carbon steel and 304 stainless steel were welded successfully, with the thickness of 2 mm, by a friction stir spot welding process carried out at the tool dwell time of 6 s and two different tool rotational speeds of 630 and 1250 rpm. Metallographic examinations revealed four different zones including SZ and HAZ areas of St37 steel and SZ and TMAZ regions of 304 stainless steel in the weld nugget, except the base metals. X-ray diffraction and energy-dispersive x-ray spectroscopy experiments were used to investigate the possible formation of such phases as chromium carbide. Based on these experiments, no chromium carbide precipitation was found. The recrystallization of the weld nugget in the 304 steel and the phase transformations of the weld regions in the St37 steel enhanced the hardness of the weld joint. Hardness changes of joint were acceptable and approximately uniform, as compared to the resistance spot weld. In this research, it was also observed that the tensile/shear strength, as a crucial factor, was increased with the rise in the tool rotational speed. The bond length along the interface between metals, as an effective parameter to increase the tensile/shear strength, was also determined. At higher tool rotational speeds, the bond length was found to be improved, resulting in the tensile/shear strength of 6682 N. Finally, two fracture modes were specified through the fracture mode analysis of samples obtained from the tensile/shear test consisting of the shear fracture mode and the mixed shear/tensile fracture mode.

  5. Reproducing crucible steel: a practical guide and a comparative analysis to persian manuscripts

    Directory of Open Access Journals (Sweden)

    Moshtagh Khorasani, Manouchehr

    2013-12-01

    Full Text Available Different terms are used in old Persian manuscripts, such as Ta’id Besârat, to define and refer to crucible or watered steel and different types of swords. However, there are few manuscripts that describe the way crucible steel cakes and blades were made such as the manuscript Gŏharnâme. The present article deals with the making of crucible steel as described in Persian manuscripts and also with a new reproduction process of making crucible steel as conducted by the Finnish smith Niko Hynninen.Los antiguos manuscritos persas, tales como Ta’id Besârat, emplean diversos términos para definir y referirse al acero de crisol o acero de Damasco y a diversos tipos de espada. Sin embargo, existen pocos manuscritos que describan el modo en que se elaboraban los lingotes y hojas de acero de crisol, entre ellos el manuscrito Gŏharnâme. El presente artículo describe el proceso de elaboración del acero de crisol tal y como lo refieren los manuscritos persas, así como una moderna reproducción del mismo realizada por el forjador finlandés Niko Hynninen.

  6. Experimental Analysis of Residual Stresses in Samples of Austenitic Stainless Steel Welded on Martensitic Stainless Steel Used for Kaplan Blades Repairs

    Directory of Open Access Journals (Sweden)

    Vasile Cojocaru

    2011-01-01

    Full Text Available Residual stresses occur in materials as a result of mechanical processes: welding, machining, grinding etc. If residual stresses reach high values they can accelerate the occurrence of cracks and erosion of material. An experimental research was made in order to study the occurrence of residual stresses in the repaired areas of hydraulic turbine components damaged by cavitation erosion. An austenitic stainless steel was welded in various layer thicknesses on a martensitic stainless steel base. The residual stresses were determined using the hole drilling strain gage method.

  7. Experimental and numerical analysis of the static and dynamic crack growth resistance behaviour of structural steels in the temperature range from 20 C to 350 C

    International Nuclear Information System (INIS)

    Aurich, D.; Gerwien, P.; Huenecke, J.; Klingbeil, D.; Krafka, H.; Kuenecke, G.; Ohm, K.; Veith, H.; Wossidlo, P.; Haecker, R.

    1998-01-01

    The crack growth resistance behaviour of the steels StE 460 and 22NiMoCr3-7 was determined in the temperature range from 23 C to 350 C by means of C(T), M(T), and ISO-V specimens tested under quasistatic and dynamic loads. The Russian steel 15Ch2NMFA-A was tested at room temperature and 50 C. In the steels StE 460 and 22 NiMoCr3-7, the minimum crack growth resistance is observed at about 250 C, with measured values always being higher for the latter steel type. The crack growth resistance behaviour of the tested materials correlates with the behaviour of flow curve, yield strength, and notch impact toughness as a function of temperature. Impact tests of ISO-V specimens give higher crack resistance values than quasistatic load tests, and the temperature dependence is significantly lower than those of specimens tested under static loads. A metallurgical analysis of the materials shows the causes of the dissimilar behaviour. The stretching zones determined for the C(T) specimen correspond to the toughness of the steels examined, and they are not much influenced by the temperature. The numerical analysis using damaging models for simulation of ductile crack growth is reported for all specimen types and two different temperatures each. (orig./CB) [de

  8. Low cycle fatigue behavior of a ferritic reactor pressure vessel steel

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, Apu, E-mail: asarkar@barc.gov.in; Kumawat, Bhupendra K.; Chakravartty, J.K.

    2015-07-15

    The cyclic stress–strain response and the low cycle fatigue (LCF) behavior of 20MnMoNi55 pressure vessel steel were studied. Tensile strength and LCF properties were examined at room temperature (RT) using specimens cut from rolling direction of a rolled block. The fully reversed strain-controlled LCF tests were conducted at a constant total strain rate with different axial strain amplitude levels. The cyclic strain–stress relationships and the strain–life relationships were obtained through the test results, and related LCF parameters of the steel were calculated. The studied steel exhibits cyclic softening behavior. Furthermore, analysis of stabilized hysteresis loops showed that the steel exhibits non-Masing behavior. Complementary scanning electron microscopy examinations were also carried out on fracture surfaces to reveal dominant damage mechanisms during crack initiation, propagation and fracture. Multiple crack initiation sites were observed on the fracture surface. The investigated LCF behavior can provide reference for pressure vessel life assessment and fracture mechanisms analysis.

  9. Round Robin Posttest analysis of a 1/10-scale Steel Containment Vessel Model Test

    Energy Technology Data Exchange (ETDEWEB)

    Komine, Kuniaki [Nuclear Power Engineering Corp., Tokyo (Japan); Konno, Mutsuo

    1999-07-01

    NUPEC and U.S. Nuclear Regulatory Commission (USNRC) have been jointly sponsoring 'Structural Behavior Test' at Sandia National Laboratory (SNL) in Cooperative Containment Research Program'. As one of the test, a test of a mixed scaled SCV model with 1/10 in the geometry and 1/4 in the shell thickness. Round Robin analyses of a 1/10-scale Steel Containment Vessel (SCV) Model Test were carried out to obtain an adequate analytical method among seven organizations belonged to five countries in the world. As one of sponsor, Nuclear Power Engineering Corporation (NUPEC) filled the important role of a posttest analysis of SCV model. This paper describes NUPEC's analytical results in the round robin posttest analysis. (author)

  10. LAB3 Cosmic Ray Test Stand Analysis of Steel Stack Supports

    International Nuclear Information System (INIS)

    Cease, H.

    1998-01-01

    A cosmic ray test stand is being constructed at Lab 3. The stand consists of two stacks of steel plates one resting on top of the other. The top stack is composed of 6 plates of steel making an overall stack size of 34.5-inch x 40-inch x 99-inch. The bottom stack also has 6 layers of plate making an overall size of approximately 49.5-inch x 82-inch x 99-inch. The bottom stack is supported with three support legs. See drawing 3823.000ME-900428 for the individual plate orientation. The minimum support leg size and necessary welds between plates are determined.

  11. Phase Equilibrium and Austenite Decomposition in Advanced High-Strength Medium-Mn Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Adam Grajcar

    2016-10-01

    Full Text Available The work addresses the phase equilibrium analysis and austenite decomposition of two Nb-microalloyed medium-Mn steels containing 3% and 5% Mn. The pseudobinary Fe-C diagrams of the steels were calculated using Thermo-Calc. Thermodynamic calculations of the volume fraction evolution of microstructural constituents vs. temperature were carried out. The study comprised the determination of the time-temperature-transformation (TTT diagrams and continuous cooling transformation (CCT diagrams of the investigated steels. The diagrams were used to determine continuous and isothermal cooling paths suitable for production of bainite-based steels. It was found that the various Mn content strongly influences the hardenability of the steels and hence the austenite decomposition during cooling. The knowledge of CCT diagrams and the analysis of experimental dilatometric curves enabled to produce bainite-austenite mixtures in the thermomechanical simulator. Light microscopy (LM, scanning electron microscopy (SEM, and transmission electron microscopy (TEM were used to assess the effect of heat treatment on morphological details of produced multiphase microstructures.

  12. Age-hardening susceptibility of high-Cr ODS ferritic steels and SUS430 ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Dongsheng, E-mail: chen.dongsheng85@gmail.com [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko; Han, Wentuo; Je, Hwanil [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan)

    2015-10-15

    Highlights: • The role of oxide particles in α/α′ phase decomposition behavior; microstructure of phase decomposition observed by TEM. • The characteristics of ductility loss caused by age-hardening. • Correlation of phase decomposition and age-hardening explained by dispersion strengthened models. • Age-hardening susceptibility of ODS steels and SUS430 steel. - Abstract: The effect of aging on high-Cr ferritic steels was investigated with focusing on the role of oxide particles in α/α′ phase decomposition behavior. 12Cr-oxide dispersion strengthened (ODS) steel, 15Cr-ODS steel and commercial SUS430 steel were isothermally aged at 475 °C for up to 10,000 h. Thermal aging caused a larger hardening in SUS430 than 15Cr-ODS, while 12Cr-ODS showed almost no hardening. A characteristic of the ODS steels is that the hardening was not accompanied by the significant loss of ductility that was observed in SUS430 steel. After aging for 2000 h, SUS430 steel shows a larger ductile–brittle transition temperature (DBTT) shift than 15Cr-ODS steel, which suggests that the age-hardening susceptibility is lower in 15Cr-ODS steel than in conventional SUS430 steel. Thermal aging leaded to a large number of Cr-rich α′ precipitates, which were confirmed by transmission electron microscopy (TEM). Correlation of age-hardening and phase decomposition was interpreted by Orowan type strengthening model. Results indicate that oxide particles cannot only suppress ductility loss, but also may influence α/α′ phase decomposition kinetics.

  13. Corrosion produced failures in valves made of micro-melted stainless steel. Valve disk

    International Nuclear Information System (INIS)

    Abuin, G.; Alanis, I.; Berardo, L.

    1991-01-01

    Cast stainless steels show different metallographic structure than equivalent laminated steels where the former presents good resistance in media containing chlorides. In the present work, an analysis is made of the causes for the fracture of an AISI 316 micro-melted stainless steel disk for a valve in a cleaning agents feeding circuit in a food processing plant. (Author) [es

  14. Thermodynamic analysis of the conditions of deoxidation and secondary treatment of low-silicon steel grade

    Directory of Open Access Journals (Sweden)

    Євген Анатолійович Чичкарьов

    2015-10-01

    Full Text Available This article is concerned with analysis and production testing of technological solutions aimed at reducing the consumption of aluminium for steel deoxidation and reducing level of metal contamination by oxide non-metal inclusions, as well as preventing silicon reduction during out-of-furnace treatment. The conditions of low-silicon steel deoxidation and out-of-furnace treatment have been analysed. It has been found that the scope of oxygen activity variation in the converter before tapping increases while the mass fraction of carbon in the metal decreases. For the converter meltings with a mass fraction of carbon over the range 0,05-0,07 % [C] before tapping the real range of variation was 150-300 ppm. The effect of meltings carburizing on aluminium consumption and the degree of aluminium assimilation have been analysed. It has been shown that in fact the same specific consumption of ferromanganese and comparable changes within the metal oxidation change range before tapping (400-1100 ppm the addition of the carburizer decreases the consumption of aluminium by 0,15 kg/t (in amounts of pure aluminium. The variation interval of assimilation degree of aluminium, consumed for binding the dissolved oxygen in metal and for dissolution in metal has been found. It has been shown that in the melting of low-silicon steel with out- of-furnace treatment but without the use of furnace-ladle unit the rational limit of variation of mass fraction of magnesium oxide variation in the ladle slag is equal to- 6-8 % by weight

  15. Supply chain of steel industries for the nuclear power plant construction in Indonesia

    International Nuclear Information System (INIS)

    Dharu Dewi; Sahala M Lumbanraja

    2017-01-01

    Nuclear Power Plant (NPP) Construction needs steel materials for the manufacturing of heavy components and civil work construction. National industries is expected to supply steel components especially for non nuclear component needs. Supply chain of steel industries is required to know the potency of steel industries from upstream to downstream industries which can support the NPP construction sustainability. The type of steel needed in the NPP construction consist of structure steel, rebar, steel plate, etc. The aim of the study is to identify supply chain of steel industries from upstream industries to downstream industries so that they can supply steel needs in the NPP construction. The methodology used are literature review and industries survey by purposive sampling test which sent questionnaires and carrying out technical visits to the potential industries to supply steel components for NPP construction. From the analysis of the questionnaires and survey, it has been obtained that the Indonesian steel industries capable of supplying steel for construction materials of non-nuclear parts are PT. Krakatau Steel, PT. Gunung Steel Group (PT Gunung Garuda and PT. Gunung Raja Paksi), PT. Cilegon Fabricators and PT. Ometraco Arya Samanta. While steel materials for primary components with nuclear grade, such as steel materials for reactor vessels and pressure vessels, the Indonesian steel industry has not been able to supply them. Therefore, the Indonesian steel industries must improve its capability, both in raw material processing and fabrication capability in order to meet the requirements of specifications, codes and standards of nuclear grade. (author)

  16. Numerical microstructural analysis of automotive-grade steels when joined with an array of welding processes

    International Nuclear Information System (INIS)

    Gould, J.E.; Khurana, S.P.; Li, T.

    2004-01-01

    Weld strength, formability, and impact resistance for joints on automotive steels is dependent on the underlying microstructure. A martensitic weld area is often a precursor to reduced mechanical performance. In this paper, efforts are made to predict underlying joint microstructures for a range of processing approaches, steel types, and gauges. This was done first by calculating cooling rates for some typical automotive processes [resistance spot welding (RSW), resistance mash seam welding (RMSEW), laser beam welding (LBW), and gas metal arc welding (GMAW)]. Then, critical cooling rates for martensite formation were calculated for a range of automotive steels using an available thermodynamically based phase transformation model. These were then used to define combinations of process type, steel type, and gauge where welds could be formed avoiding martensite in the weld area microstructure

  17. Redemption of asthma pharmaceuticals among stainless steel and mild steel welders

    DEFF Research Database (Denmark)

    Kristiansen, Pernille; Jørgensen, Kristian Tore; Hansen, Johnni

    2015-01-01

    PURPOSE: The purpose was to examine bronchial asthma according to cumulative exposure to fume particulates conferred by stainless steel and mild steel welding through a proxy of redeemed prescribed asthma pharmaceuticals. METHODS: A Danish national company-based historical cohort of 5,303 male ever...... was estimated by combining questionnaire data on welding work with a welding exposure matrix. The estimated exposure accounted for calendar time, welding intermittence, type of steel, welding methods, local exhaustion and welding in confined spaces. Hazard ratios (HRs) with 95 % confidence intervals (CIs) were...... nonsignificant increased rate of redemption of asthma medicine was observed among high-level exposed stainless steel welders in comparison with low-level exposed welders (HR 1.54, 95 % CI 0.76-3.13). This risk increase was driven by an increase risk among non-smoking stainless steel welders (HR 1.46, 95 % CI 1...

  18. Analysis of the work-hardening process in spheroidized steels

    International Nuclear Information System (INIS)

    Pacheco, J.L.

    1981-07-01

    An elementary model for the work-hardening process in duplex-structures steels (ferrite - spheroidite) is proposed and tested on low, medium and high carbon content, which seems to give good results concerning the influence of the volume fraction and particle size of the second phase on the work-hardening behaviour. (Author) [pt

  19. Advances in stainless steels

    International Nuclear Information System (INIS)

    Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

    2010-01-01

    This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

  20. Return on shares of steel companies under the influence of mergers and acquisitions

    Directory of Open Access Journals (Sweden)

    J. Zuzik

    2015-01-01

    Full Text Available The present article intends to asses returns on shares of the steel companies that were formed based on either merger or acquisition. The analysis included 14 operations in the steel industry. Attention was paid to returns of the companies performing acquisitions, as well as to the returns on shares that presented the acquisition target. The analysis was performed based on the “event study” method, and the analysed event was the announcement or notification of realization of an acquisition. Shares of the target steel companies as well as acquirers are attaining higher returns, but the change was not statistical significant.

  1. Fatigue in Steel Structures under Random Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning

    1999-01-01

    types of welded plate test specimens and full-scale offshore tubular joints. The materials that have been used are either conventional structural steel with a yield stress of ~ 360-410 MPa or high-strength steel with a yield stress of ~ 810-1010 MPa. The fatigue tests and the fracture mechanics analyses......Fatigue damage accumulation in steel structures under random loading is studied. The fatigue life of welded joints has been determined both experimentally and from a fracture mechanics analysis. In the experimental part of the investigation, fatigue test series have been carried through on various...... have been carried out using load histories, which are realistic in relation to the types of structures studied, i.e. primarily bridges, offshore structures and chimneys. In general, the test series carried through show a significant difference between constant amplitude and variable amplitude fatigue...

  2. Microstructural characterization of 5-9% chromium reduced-activation steels

    International Nuclear Information System (INIS)

    Jayaram, R.; Klueh, R.L.

    1997-01-01

    The microstructures of a 9Cr-2W-0.25-0.1C (9Cr-2WV), a 9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa), a 7Cr-2W-0.25V-0.07Ta-0.1C (7Cr-2WVTa), and a 5Cr-2W-0.25V-0.07Ta-0.1C (5Cr-2WVTa) steel (all compositions are in weight percent) have been characterized by Analytical Electron Microscopy (AEM) and Atom Probe Field Ion Microscopy (APFIM). The matrix in all four reduced-activation steels was 100% martensite. In the two 9Cr steels, the stable precipitates were blocky M 23 C 6 and small spherical MC. The two lower-chromium steels contained blocky M 7 C 3 and small needle-shaped carbonitrides in addition to M 23 C 6 . AEM and APFIM analysis revealed that in the steels containing tantalum, the majority of the tantalum was in solid solution. The experimental observations were in good agreement with phases and compositions predicted by phase equilibria calculations

  3. Diamond deposition on siliconized stainless steel

    International Nuclear Information System (INIS)

    Alvarez, F.; Reinoso, M.; Huck, H.; Rosenbusch, M.

    2010-01-01

    Silicon diffusion layers in AISI 304 and AISI 316 type stainless steels were investigated as an alternative to surface barrier coatings for diamond film growth. Uniform 2 μm thick silicon rich interlayers were obtained by coating the surface of the steels with silicon and performing diffusion treatments at 800 deg. C. Adherent diamond films with low sp 2 carbon content were deposited on the diffused silicon layers by a modified hot filament assisted chemical vapor deposition (HFCVD) method. Characterization of as-siliconized layers and diamond coatings was performed by energy dispersive X-ray analysis, scanning electron microscopy, X-ray diffraction and Raman spectroscopy.

  4. TEM analysis of fine sulphides dissolution and precipitation in steel

    International Nuclear Information System (INIS)

    Garbarz, B.; Marcisz, J.; Wojtas, J.

    2003-01-01

    Results of transmission electron microscopy (TEM) investigation of morphology, size distribution and chemistry of nano-inclusions formed in 4 mm thick laboratory steel ingots in as-cast condition and after heat treatment are reported. The investigated steel contained 0.11-0.14 C, 0.6 Mn, 0.25 Si, 0.22 Cu, 0.025-0.037 S (wt.%), and 80-115 ppm O and solidified at an average cooling rate of 250 K s -1 . In the as-cast specimens most nano-inclusions had a diameter in the range 10-100 nm with an average size of 30 nm. They were identified by microanalysis in thin foils as sulphides: MnS, (Mn,Cu)S, CuS and Cu 2 S. After a solution treatment of the thin ingots the re-precipitation of nano-sulphides was investigated

  5. Neural-network analysis of irradiation hardening in low-activation steels

    Energy Technology Data Exchange (ETDEWEB)

    Kemp, R. [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK (United Kingdom)]. E-mail: rk237@cam.ac.uk; Cottrell, G.A. [EURATOM/UKAEA Fusion Association, Culham Science Centre, Abingdon, Oxon OX14 3DB, UK (United Kingdom); Bhadeshia, H.K.D.H. [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK (United Kingdom); Odette, G.R. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States); Yamamoto, T. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States); Kishimoto, H. [Department of Mechanical and Environmental Engineering and Department of Materials, University of California Santa Barbara, Santa Barbara, CA 93106 (United States)

    2006-02-01

    An artificial neural network has been used to model the irradiation hardening of low-activation ferritic/martensitic steels. The data used to create the model span a range of displacement damage of 0-90 dpa, within a temperature range of 273-973 K and contain 1800 points. The trained model has been able to capture the non-linear dependence of yield strength on the chemical composition and irradiation parameters. The ability of the model to generalise on unseen data has been tested and regions within the input domain that are sparsely populated have been identified. These are the regions where future experiments could be focused. It is shown that this method of analysis, because of its ability to capture complex relationships between the many variables, could help in the design of maximally informative experiments on materials in future irradiation test facilities. This will accelerate the acquisition of the key missing knowledge to assist the materials choices in a future fusion power plant.

  6. Existing Steel Railway Bridges Evaluation

    Science.gov (United States)

    Vičan, Josef; Gocál, Jozef; Odrobiňák, Jaroslav; Koteš, Peter

    2016-12-01

    The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  7. Chromium depletion from stainless steels during vacuum annealing

    International Nuclear Information System (INIS)

    Smith, A.F.; Hales, R.

    1977-01-01

    During selective chromium oxidation of stainless steels the changes in chromium concentration at the metal surface and in the metal have an important bearing on the overall oxidation performance. It has been proposed that an analogue of chromium behaviour during selective oxidation is obtained from volatilisation of chromium during high temperature vacuum annealing. In the present report the evaporation of chromium from 316 type of steel, vacuum annealed at 1,000 0 C, has been investigated by means of energy dispersive X-ray analysis and by neutron activation analysis. It was established that chromium loss from austenitic stainless steels is rate controlled by interdiffusion in the alloy. As predicted the chromium concentration at the metal surface decreased with increasing vacuum annealing time. The chromium depletion profile in the metal was in good agreement with the previously derived model apart from an anomalous region near the surface. Here the higher resolution of the neutron activation technique indicated a zone within approximately 2μm of the surface where the chromium concentration decreased more steeply than expected. (orig.) [de

  8. Nitrogen-alloyed martensitic steels

    International Nuclear Information System (INIS)

    Berns, H.

    1988-01-01

    A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

  9. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  10. Notch aspects of RSP steel microstructure

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2012-01-01

    Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

  11. Self-healing phenomena on corroding steel in simulated pore water and mortar, substantiated via cyclic voltammetry and surface analysis

    Energy Technology Data Exchange (ETDEWEB)

    Koleva, D. A.; Breugel, K. van [Delft University of Technology, The Netherlands Faculty of CiTG, Department Materials and Environment, Delf (Netherlands); Hu, J. [School of Materials Science and Engineering, South China University of Technology, Guangzhou (China); Kolev, H. [Bulgarian Academy of Sciences, Institute of Catalysis, Sofia (Bulgaria)

    2013-07-01

    The application of polymeric nano-particles was investigated as an approach to control corrosion and/or self-heal corrosion damage on steel in simulated alkaline medium and reinforced mortar. The “self-healing agent”, present in the closed inner volume of PEO-b-PS vesicles was Ca-based and chosen as such due to the natural predominance of Ca in the investigated system. The vesicles’ concentration was 0.0024 wt.% in the model medium and 0.025 wt.% per cement weight for the case of mortar. Therefore, a “self-repair” or “self-healing” of the steel product layer solely due to the Ca- component is not realistic in view of these minimal concentrations. The most plausible mechanism is the nature of incorporation of the Ca-containing vesicles in the product layer, enhanced chloride binding effects and adsorption on active sites on the steel surface. A more uniform and stable surface layer, initial pitting formation and propagation, but consecutive “healing”, are evidenced by surface analysis and electrochemical response i.e. largely reduced anodic and corrosion currents and no further pit propagation are observed when Ca-containing vesicles are present in the model medium. Corrosion products-free steel/cement paste interface is relevant for the reinforced mortar, containing Ca-rich vesicles in contrast to vesicles-free and empty vesicles-containing matrix. Key words: corrosion; concrete; polymeric nano-particles; CVA; SEM; XRD; XPS.

  12. Ductility and Ultimate Capacity of Prestressed Steel Reinforced Concrete Beams

    Directory of Open Access Journals (Sweden)

    Chengquan Wang

    2017-01-01

    Full Text Available Nonlinear numerical analysis of the structural behaviour of prestressed steel reinforced concrete (PSRC beams was carried out by using finite element analysis software ABAQUS. By comparing the load-deformation curves, the rationality and reliability of the finite element model have been confirmed; moreover, the changes of the beam stiffness and stress in the forcing process and the ultimate bearing capacity of the beam were analyzed. Based on the model, the effect of prestressed force, and H-steel to the stiffness, the ultimate bearing capacity and ductility of beam were also analyzed.

  13. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    Science.gov (United States)

    2014-04-11

    Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material...Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel The views, opinions and/or findings contained in this report are... Martensitic Stainless Steel Report Title An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material

  14. In vitro analysis of the marginal adaptation and discrepancy of stainless steel crowns

    Science.gov (United States)

    Mulder, Riaan; Medhat, Rasha; Mohamed, Nadia

    2018-01-01

    Abstract Aim: The purpose of the study was to assess the marginal adaptation and discrepancy of SSC’s. Differences in adaptation and discrepancy between the four surfaces (mesial, lingual, distal, and buccal) were evaluated. Methods: The placement of stainless steel crowns were completed on a phantom head in accordance with the clinical technique. The ideal tooth preparation was made and this ‘master tooth’ duplicated to achieve a sample size of 15. The stainless steel crowns were placed, trimmed, and cemented as per the clinical technique. The cemented stainless crowns were analyzed under 100× stereomicroscope magnification. The marginal adaptation and discrepancy of each specimen was measured every 2 µm. Results: All the specimens showed marginal adaptation and discrepancy. The lingual margin had a significantly better adaptation (p steel crown adaptation and discrepancy is an essential clinical step. PMID:29536024

  15. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  16. Analysis of low-carbon industrial symbiosis technology for carbon mitigation in a Chinese iron/steel industrial park: A case study with carbon flow analysis

    International Nuclear Information System (INIS)

    Zhang, Hui; Dong, Liang; Li, Huiquan; Fujita, Tsuyoshi; Ohnishi, Satoshi; Tang, Qing

    2013-01-01

    CO 2 mitigation strategies in industrial parks are a significant component of the Chinese climate change mitigation policy, and industrial symbiosis can provide specific CO 2 mitigation opportunity. Technology is important to support symbiosis, but few studies in China have focused on this topic at the industrial park level. This research presented a case study in a national iron and steel industrial park in China. Focus was given onto carbon mitigation through industrial symbiosis technology using substance flow analysis (SFA). Three typical iron and steel industry technologies, including coke dry quenching (CDQ), combined cycle power plant (CCPP), and CO 2 capture by slag carbonization (CCSC) were evaluated with SFA. Technology assessment was further conducted in terms of carbon mitigation potential and unit reduction cost. Compared with the Business as usual (BAU) scenario, application with CDQ, CCPP, and CCSC reduced the net carbon emissions by 56.18, 134.43, and 222.89 kg CO 2 per ton crude steel inside the industrial parks, respectively, including both direct and indirect emissions. Economic assessment revealed that the unit costs for the three technologies were also high, thereby necessitating national financial support. Finally, relevant policy suggestions and future concerns were proposed and discussed. - Highlights: • A typical carbon mitigation case study on China iron/steel industrial park. • Using carbon SFA to investigate mitigation effects of industrial symbiosis technology. • CCPP greatly reduced the indirect carbon emission embodied in power purchase. • CCSC reduced the carbon emission by distributing fixed carbon into by-product. • Specific low carbon-tech promotion policies fit to China was discussed and proposed

  17. Characterization of mild steel pre rusted and rust converted surfaces through advanced electrochemical analysis

    International Nuclear Information System (INIS)

    Riaz, F.; Rizvi, Z.H.; Arshad, K.

    2008-01-01

    The present work evaluates the anti corrosive properties of a tannin based rust converter applied on the pre rusted steel coupons as compared with the grit blasted bare metal and pre rusted steel coupons. The mechanism and the corrosion control behaviour of the rust converter are characterized and monitored using EIS technique. The result suggested that when the tannin based rust converter applied on the pre rusted/corroded coupon, the protection properties of the mild steel coupon clearly improved because of the more compact conversion layer being formed on the coupon. It is inferred that the rust converter can be applied on the pre rusted samples as an alternative technique to the surface preparation for protection purpose. (author)

  18. Steel-reinforced concrete-filled steel tubular columns under axial and lateral cyclic loading

    Science.gov (United States)

    Farajpourbonab, Ebrahim; Kute, Sunil Y.; Inamdar, Vilas M.

    2018-03-01

    SRCFT columns are formed by inserting a steel section into a concrete-filled steel tube. These types of columns are named steel-reinforced concrete-filled steel tubular (SRCFT) columns. The current study aims at investigating the various types of reinforcing steel section to improve the strength and hysteresis behavior of SRCFT columns under axial and lateral cyclic loading. To attain this objective, a numerical study has been conducted on a series of composite columns. First, FEM procedure has been verified by the use of available experimental studies. Next, eight composite columns having different types of cross sections were analyzed. For comparison purpose, the base model was a CFT column used as a benchmark specimen. Nevertheless, the other specimens were SRCFT types. The results indicate that reinforcement of a CFT column through this method leads to enhancement in load-carrying capacity, enhancement in lateral drift ratio, ductility, preventing of local buckling in steel shell, and enhancement in energy absorption capacity. Under cyclic displacement history, it was observed that the use of cross-shaped reinforcing steel section causes a higher level of energy dissipation and the moment of inertia of the reinforcing steel sections was found to be the most significant parameter affecting the hysteresis behavior of SRCFT columns.

  19. Structural amorphous steels

    International Nuclear Information System (INIS)

    Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

    2004-01-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

  20. Marble waste characterization as a desulfurizing slag component for steel

    International Nuclear Information System (INIS)

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S.; De Oliveira, J.R.

    2014-01-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  1. Behaviour of Strengthened RC Frames with Eccentric Steel Braced Frames

    Science.gov (United States)

    Kamanli, Mehmet; Unal, Alptug

    2017-10-01

    After devastating earthquakes in recent years, strengthening of reinforced concrete buildings became an important research topic. Reinforced concrete buildings can be strengthened by steel braced frames. These steel braced frames may be made of concentrically or eccentrically indicated in Turkish Earthquake Code 2007. In this study pushover analysis of the 1/3 scaled 1 reinforced concrete frame and 1/3 scaled 4 strengthened reinforced concrete frames with internal eccentric steel braced frames were conducted by SAP2000 program. According to the results of the analyses conducted, load-displacement curves of the specimens were compared and evaluated. Adding eccentric steel braces to the bare frame decreased the story drift, and significantly increased strength, stiffness and energy dissipation capacity. In this strengthening method lateral load carrying capacity, stiffness and dissipated energy of the structure can be increased.

  2. Effect of heat input on dissimilar welds of ultra high strength steel and duplex stainless steel: Microstructural and compositional analysis

    Energy Technology Data Exchange (ETDEWEB)

    Tasalloti, H., E-mail: hamed.tasalloti.kashani@student.lut.fi; Kah, P., E-mail: paul.kah@lut.fi; Martikainen, J., E-mail: jukka.martikainen@lut.fi

    2017-01-15

    The effect of heat input on the microstructure and compositional heterogeneity of welds of direct-quenched ultra high strength steel (Optim 960 QC) and duplex stainless steel (UNS S32205) was studied. The dissimilar welds were made using GMAW with a fully austenitic filler wire. In addition to grain coarsening in the heat affected zone (HAZ) of the ferritic side, it was found that an increase in heat input correlatively increased the proportional volume of bainitic to martensitic phases. Coarse ferritic grains were observed in the duplex HAZ. Higher heat input, however, had a beneficial effect on the nucleation of austenite in the HAZ. Heat input had a regulatory effect on grain growth within the austenitic weld and more favorable equiaxed austenite was obtained with higher heat input. On the ferritic side of the welds, macrosegregation in the form of a martensitic intermediate zone was observed for all the cooling rates studied. However, on the duplex side, macrosegregation in the fusion boundary was only noticed with higher cooling rates. Microstructural observations and compositional analysis suggest that higher heat input could be beneficial for the structural integrity of the weld despite higher heat input increasing the extent of adverse coarse grains in the HAZ, especially on the ferritic side. - Highlights: •The effect of heat input on dissimilar welds of UHSS and DSS was studied. •Transmutation of the microstructure was discussed in detail. •The influence of heat input on compositional heterogeneity of welds was described. •Higher heat input enhanced bainitic transformation on the ferritic side. •Macrosegregation was affected by the amount of heat input on the DSS side.

  3. Fatigue Life Estimation of Medium-Carbon Steel with Different Surface Roughness

    Directory of Open Access Journals (Sweden)

    Changyou Li

    2017-03-01

    Full Text Available Medium-carbon steel is commonly used for the rail, wire ropes, tire cord, cold heading, forging steels, cold finished steel bars, machinable steel and so on. Its fatigue behavior analysis and fatigue life estimation play an important role in the machinery industry. In this paper, the estimation of fatigue life of medium-carbon steel with different surface roughness using established S-N and P-S-N curves is presented. To estimate the fatigue life, the effect of the average surface roughness on the fatigue life of medium-carbon steel has been investigated using 75 fatigue tests in three groups with average surface roughness (Ra: 0.4 μm, 0.8 μm, and 1.6 μm, respectively. S-N curves and P-S-N curves have been established based on the fatigue tests. The fatigue life of medium-carbon steel is then estimated based on Tanaka-Mura crack initiation life model, the crack propagation life model using Paris law, and material constants of the S-N curves. Six more fatigue tests have been conducted to validate the presented fatigue life estimation formulation. The experimental results have shown that the presented model could estimate well the mean fatigue life of medium-carbon steel with different surface roughness.

  4. Prospects of structural steels

    International Nuclear Information System (INIS)

    Bannykh, O.A.

    2012-01-01

    The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

  5. Influence of cold work on the diffusion of ion-implanted nitrogen in D9 steel using nuclear reaction analysis

    International Nuclear Information System (INIS)

    Arunkumar, J.; David, C.; Panigrahi, B.K.; Nair, K.G.M.

    2014-01-01

    D9 steels and their modified versions are envisaged for use as fuel cladding and wrapper materials in the Indian fast breeder reactor (FBR) programme. The role played by interstitially dissolved nitrogen in steel matrices for the stabilization of austenitic phase, increase of strength and corrosion resistance is well known. Various factors: the role of grain boundaries and the their orientation, stress mediation, grain fragmentation and production of short circuit paths as a result of compressive stress are known to affect the diffusion of nitrogen. Basically, cold working produces plethora of defects throughout the sample as compared to its solution annealed state. Our earlier studies on 1 x10"1"5 and 5x10"1"5 N"1"5 implanted Solution Annealed D9 (SAD9) showed significant vacancy-nitrogen complexes for higher fluence. Hence, thermal diffusion behaviour of nitrogen was studied in 5 x10"1"5 -N"1"5 implanted samples in solution annealed state. In the present study, to understand the influence of cold work, similar thermal diffusion behaviour of nitrogen has been studied in Cold Worked D9 steel (CWD9) using nuclear reaction analysis

  6. Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

    International Nuclear Information System (INIS)

    Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

    1997-01-01

    The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

  7. Damascus steel ledeburite class

    Science.gov (United States)

    Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

    2017-02-01

    Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

  8. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  9. Corrosion of silicon-containing austenitic stainless steels under trans-passive conditions

    International Nuclear Information System (INIS)

    Stolarz, Jacek

    1989-01-01

    This research thesis addresses austenitic stainless steels which are used in installations for the chemical treatment of nuclear fuels, and are there in contact with nitric acid solutions the oxidising character of which generally promotes metal passivity. However, if this nitric environment becomes too oxidising, these steels may face severe corrosion problems. More particularly, this thesis addresses the study of intergranular corrosion, and aims at analysing various aspects of the corrosion of these austenitic stainless steels in trans-passive conditions. The author aims at determining and distinguishing the contributions due to silicon and those related to the presence of other impurities and addition elements by comparing the behaviours of industrial grade steels and high purity alloys in rigorously controlled electrochemical conditions. Another objective is to study the influence of the intergranular structure on silicon segregation by means of an attack technique in trans-passive conditions. After a report of a bibliographical study on the addressed topics and a presentation of the studied materials and implemented experimental techniques, the author reports the study of steel behaviour with respect to generalised dissolution in trans-passive conditions, as well in the nitric environment as in a sulphuric acid solution at imposed potential. Localised intragranular corrosion phenomena are discussed. A trans-passive intragranular corrosion model is proposed, and its possibilities in the analysis of intergranular segregation analysis are discussed. Experimental results of trans-passive intergranular corrosion of stainless steels are presented and interpreted by using the McLean segregation model. The influence of steel composition and of experimental conditions is discussed, as well as the role of grain boundary structure in the corrosion process [fr

  10. Splitting in Dual-Phase 590 high strength steel plates

    International Nuclear Information System (INIS)

    Yang Min; Chao, Yuh J.; Li Xiaodong; Tan Jinzhu

    2008-01-01

    Charpy V-notch impact tests on 5.5 mm thick, hot-rolled Dual-Phase 590 (DP590) steel plate were evaluated at temperatures ranging from 90 deg. C to -120 deg. C. Similar tests on 2.0 mm thick DP590 HDGI steel plate were also conducted at room temperature. Splitting or secondary cracks was observed on the fractured surfaces. The mechanisms of the splitting were then investigated. Fracture surfaces were analyzed by optical microscope (OM) and scanning electron microscope (SEM). Composition of the steel plates was determined by electron probe microanalysis (EPMA). Micro Vickers hardness of the steel plates was also surveyed. Results show that splitting occurred on the main fractured surfaces of hot-rolled steel specimens at various testing temperatures. At temperatures above the ductile-brittle-transition-temperature (DBTT), -95 deg. C, where the fracture is predominantly ductile, the length and amount of splitting decreased with increasing temperature. At temperatures lower than the DBTT, where the fracture is predominantly brittle, both the length and width of the splitting are insignificant. Splitting in HDGI steel plates only appeared in specimens of T-L direction. The analysis revealed that splitting in hot-rolled plate is caused by silicate and carbide inclusions while splitting in HDGI plate results from strip microstructure due to its high content of manganese and low content of silicon. The micro Vickers hardness of either the inclusions or the strip microstructures is higher than that of the respective base steel

  11. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  12. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  13. Emerging surface characterization techniques for carbon steel corrosion: a critical brief review

    OpenAIRE

    Dwivedi, D.; Lepkova, K.; Becker, T.

    2017-01-01

    Carbon steel is a preferred construction material in many industrial and domestic applications, including oil and gas pipelines, where corrosion mitigation using film-forming corrosion inhibitor formulations is a widely accepted method. This review identifies surface analytical techniques that are considered suitable for analysis of thin films at metallic substrates, but are yet to be applied to analysis of carbon steel surfaces in corrosive media or treated with corrosion inhibitors. The rev...

  14. Analysis of High Temperature Deformed Structure and Dynamic Precipitation in W9Mo3Cr4V Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    With TEM、SEM, various high-temperature deformed structures inW9Mo3Cr4V steel were investigated. The sub-structures,recrystallized nuclei, as well as the dynamic precipitation were also studied and analyzed. The relationship between recrystallized structures and dynamic precipitation was discussed. The results showed that the deformed structures in W9Mo3Cr4V steel are more complicated than those in low alloy steels. Because W9Mo3Cr4V steel is a high-speed steel, there are a large number of residual carbides on the matrix. Also, much dynamic precipitating carbides will precipitate during deformation at high temperature.

  15. Photon and proton activation analysis of iron and steel standards using the internal standard method coupled with the standard addition method

    International Nuclear Information System (INIS)

    Masumoto, K.; Hara, M.; Hasegawa, D.; Iino, E.; Yagi, M.

    1997-01-01

    The internal standard method coupled with the standard addition method has been applied to photon activation analysis and proton activation analysis of minor elements and trace impurities in various types of iron and steel samples issued by the Iron and Steel Institute of Japan (ISIJ). Samples and standard addition samples were once dissolved to mix homogeneously, an internal standard and elements to be determined and solidified as a silica-gel to make a similar matrix composition and geometry. Cerium and yttrium were used as an internal standard in photon and proton activation, respectively. In photon activation, 20 MeV electron beam was used for bremsstrahlung irradiation to reduce matrix activity and nuclear interference reactions, and the results were compared with those of 30 MeV irradiation. In proton activation, iron was removed by the MIBK extraction method after dissolving samples to reduce the radioactivity of 56 Co from iron via 56 Fe(p, n) 56 Co reaction. The results of proton and photon activation analysis were in good agreement with the standard values of ISIJ. (author)

  16. Ductile failure analysis of high strength steel in hot forming based on micromechanical damage model

    Directory of Open Access Journals (Sweden)

    Ying Liang

    2016-01-01

    Full Text Available The damage evolution of high strength steel at elevated temperature is investigated by using the Gurson-Tvergaard-Needleman (GTN model. A hybrid method integrated thermal tensile test and numerical technique is employed to identify the damage parameters. The analysis results show that the damage parameters are different at different temperature as the variation of tested material microstructure. Furthermore, the calibrated damage parameters are implemented to simulate a bugling forming at elevated temperature. The experimental results show the availability of GTN damage model in analyzing sheet formability in hot forming.

  17. Corrosion characteristics of DMR-1700 steel and comparison with different steels in marine environment

    International Nuclear Information System (INIS)

    Gurrappa, I.; Malakondaiah, G.

    2005-01-01

    In the present paper, a systematic corrosion study has been carried out on DMR-1700 steel to understand the protective nature of oxide scale that forms on its surface under marine environmental conditions. Further, the studies related to oxide scales as well as pitting and crevice corrosion resistance of both stainless steels and widely used low alloy steel EN24 in marine environment have been studied for comparison purpose. The surface morphologies of corroded steels have been observed under scanning electron microscope (SEM) in order to understand the nature of corrosion. A high performance protective coating that has been developed for protection of low alloy steels DMR-1700 and EN24 against corrosion is presented after stressing the importance of surface engineering in enhancing the life of steels. Based on the studies with different techniques, DMR-1700 steel has been recommended for manufacture of components used in aerospace systems in association with appropriate protective coating for improving their efficiency

  18. Some mechanical properties of borided AISI H13 and 304 steels

    International Nuclear Information System (INIS)

    Taktak, Sukru

    2007-01-01

    In the present study, mechanical properties of borides formed on AISI H13 hot work tool and AISI 304 stainless steels have been investigated. Both steels have high chromium content and have a widespread use in the engineering application. Boriding treatment was carried out in slurry salt bath consisting of borax, boric acid, and ferrosilicon at temperature range of 800-950 deg. C for 3, 5, and 7 h. X-ray diffraction analysis of boride layers on the surface of steels revealed various peaks of FeB, Fe 2 B, CrB, and Ni 3 B. Metallographic studies showed that the boride layer has a flat and smooth morphology in the 304 steel while H13 steel was a ragged morphology. The characterization of the boride layer is also carried out by means of the micro-hardness, surface roughness, adhesion, and fracture toughness studies

  19. Characterization of D2 tool steel friction surfaced coatings over low carbon steel

    International Nuclear Information System (INIS)

    Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

    2013-01-01

    Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

  20. A Plan-Do-Study-Act Approach to Improving Bowel Preparation Quality.

    Science.gov (United States)

    Calderwood, Audrey H; Mahoney, Elaine M; Jacobson, Brian C

    Up to 20% of patients presenting for colonoscopy have inadequate bowel cleanliness. In this study, the Plan-Do-Study-Act quality improvement process was used to improve bowel cleanliness among outpatients undergoing screening colonoscopy at Boston Medical Center. Rates of inadequate bowel cleanliness were assessed at baseline (April 2010 to September 2012), during several rapid-cycle experiments (October 2012 to September 2013), and through an observation phase (October 2013 to September 2015). The baseline rate of inadequate cleanliness was 9% with a target of 5%. Gap analysis identified 3 areas amenable to specific interventions: contacting patients, commitment to the procedure, and complexity and variation in instructions. Rates of inadequate cleanliness decreased to 4% at the end of the last intervention, but began rising for new reasons. Standardizing instructions and the use of navigators improved preparation quality. Bowel cleanliness is the end result of a multistep process with areas for improvement at many levels. Long-term monitoring is required to ensure ongoing success.

  1. The effect of manganese content on mechanical properties of high titanium microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiaolin, E-mail: lixiaolinwork@163.com [Shougang Research Institute of Technology, Beijing 100041 (China); Li, Fei; Cui, Yang; Xiao, Baoliang [Shougang Research Institute of Technology, Beijing 100041 (China); Wang, Xuemin [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2016-11-20

    In this work, in order to achieve an optimum combination of high strength, ductility and toughness of high Ti microalloyed steel, extensive research efforts were exerted to study the effect of soaking temperature, manganese and sulfur content on properties of titanium steels. Precipitation hardening of Ti-bearing steels has been found to vary with different soaking temperature. Higher strength was achieved in these steels at higher soaking temperature due to dissolution of more TiC, Ti{sub 4}S{sub 2}C{sub 2} and little TiN, which lead to re-precipitation of fine carbides with greater volume fraction. The results of transmission electron microscope (TEM)analysis indicates that there were more and finer TiC precipitates coherent or semi-coherent with the ferrite matrix in the high manganese content steel than in low manganese content steel. The marked improvement in strength is also associated with low sulfur content. TiC particles smaller than 20 nm in 8Ti-8Mn steel help enhance strength to higher than 302 MPa compared with 8Mn steel.

  2. Feasibility analysis of modified AL-6XN steel for structure component application in supercritical water-cooled reactor

    Institute of Scientific and Technical Information of China (English)

    Xinggang LI; Qingzhi YAN; Rong MA; Haoqiang WANG; Changchun GE

    2009-01-01

    Modified AL-6XN austenite steel was patterned after AL-6XN superaustenitic stainless steel by introducing microalloy elements such as zirconium and titanium in order to adapt to recrystallizing thermo-mechanical treatment and further improve crevice corrosion resistance. Modified AL-6XN exhibited comparable tensile strength, and superior plasticity and impact toughness to commercial AL-6XN steel. The effects of aging behavior on corrosion resistance and impact toughness were measured to evaluate the qualification of modified AL-6XN steel as an in-core component and cladding material in a supercritical water-cooled reactor. Attention should be paid to degradation in corrosion resistance and impact toughness after aging for 50 hours when modified AL-6XN steel is considered as one of the candidate materials for in-core components and cladding tubes in supercritical water-cooled reactors.

  3. Existing Steel Railway Bridges Evaluation

    Directory of Open Access Journals (Sweden)

    Vičan Josef

    2016-12-01

    Full Text Available The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  4. Shear Behavior of Corrugated Steel Webs in H Shape Bridge Girders

    Directory of Open Access Journals (Sweden)

    Qi Cao

    2015-01-01

    Full Text Available In bridge engineering, girders with corrugated steel webs have shown good mechanical properties. With the promotion of composite bridge with corrugated steel webs, in particular steel-concrete composite girder bridge with corrugated steel webs, it is necessary to study the shear performance and buckling of the corrugated webs. In this research, by conducting experiment incorporated with finite element analysis, the stability of H shape beam welded with corrugated webs was tested and three failure modes were observed. Structural data including load-deflection, load-strain, and shear capacity of tested beam specimens were collected and compared with FEM analytical results by ANSYS software. The effects of web thickness, corrugation, and stiffening on shear capacity of corrugated webs were further discussed.

  5. Ultimate Pressure Capacity of Prestressed Concrete Containment Vessels with Steel Fibers

    Energy Technology Data Exchange (ETDEWEB)

    Hahm, Dae Gi; Choun, Young Sun; Choi, In Kil [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2011-10-15

    The ultimate pressure capacity (UPC) of the prestressed concrete containment vessel (PCCV) is very important since the PCCV are final protection to prevent the massive leakage of a radioactive contaminant caused by the severe accident of nuclear power plants (NPPs). The tensile behavior of a concrete is an important factor which influence to the UPC of PCCVs. Hence, nowadays, it is interested that the application of the steel fiber to the PCCVs since that the concrete with steel fiber shows an improved performance in the tensile behavior compared to reinforced concrete (RC). In this study, we performed the UPC analysis of PCCVs with steel fibers corresponding to the different volume ratio of fibers to verify the effectiveness of steel fibers on PCCVs

  6. Methods of making bainitic steel materials

    Science.gov (United States)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  7. Paying the full price of steel – Perspectives on the cost of reducing carbon dioxide emissions from the steel industry

    International Nuclear Information System (INIS)

    Rootzén, Johan; Johnsson, Filip

    2016-01-01

    This study examines the impacts felt downstream of carbon pricing and investments made in CO_2 abatement within the steel industry. Using the supply of steel to a passenger car as a case study, the effects of a steel price increase on cost structures and price at each step of the supply chain were assessed. Since the prices of emission allowances under the European Union Emissions Trading System fall well below those required to unlock investments in low-CO_2 production processes in the integrated steelmaking industry this paper seeks to pave the way for a discussion on complementary policy options. The results of the analysis suggest that passing on the compliance costs of the steel industry would have only marginal impacts on costs and prices for the end-use sectors (e.g., on the production cost or selling price of the passenger car). Under the assumptions made herein, at a carbon price of 100 €/tCO_2, the retail price of a mid-sized European passenger car would have to be increased by approximately 100–125 €/car (<0.5%) to cover the projected increases in steel production costs. - Highlights: • Examines impacts downstream of investments in CO_2 abatement in the steel industry. • Show how investing in low-CO_2 processes have marginal impacts in end-user stage. • Increase in the retail price of a mid-sized passenger car would be well below 1%. • Open up for complementary policies, financing mechanisms or new business models.

  8. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  9. Microstructure–hardness relationship in the fusion zone of TRIP steel welds

    International Nuclear Information System (INIS)

    Nayak, S.S.; Baltazar Hernandez, V.H.; Okita, Y.; Zhou, Y.

    2012-01-01

    Highlights: ► Fusion zone of TRIP steels in resistance spot welding was analyzed. ► Transmission electron microscopy (TEM) was used for characterizing microstructure. ► Fusion zone microstructure was found to depend on the chemistry. ► Hardness values were in accordance with the microstructural constituents in the fusion zone. - Abstract: Fusion zone of three TRIP steels, categorized as AT: C–Mn–Al, AST: C–Mn–Al–Si and ST: C–Mn–Si, in resistance spot welding was characterized with respect to microstructure, phase analysis, and hardness. The fusion zone microstructure was found to depend on chemistry: (i) AT steel contained ferrite phase surrounded by bainite and martensite regions, (ii) AST steel showed a bainite structures along with martensite laths and interlath retained austenite, whereas (iii) ST steel constituted single phase martensite laths with interlath austenite. X-ray diffraction study indicated that retained austenite fraction in the fusion zone increases with increase in Si content in it. The AST fusion zone hardness lies between those of the AT and ST steels; the ST fusion zone hardness was higher than that of AT steel because of the single phase martensite microstructure. Comparison of fusion zone microstructure and hardness to earlier study on laser welding of the TRIP steels with similar chemistries revealed that higher cooling rate in resistance spot welding led to higher fusion zone hardness compared to laser welding; which was attributed either to decrease in softer ferrite phase (AT steel) in the microstructure or refinement of martensite laths (ST steel).

  10. Microstructural characterization of 5-9% chromium reduced-activation steels

    Energy Technology Data Exchange (ETDEWEB)

    Jayaram, R. [Univ. of Pittsburgh, PA (United States); Klueh, R.L. [Oak Ridge National Lab., TN (United States)

    1997-08-01

    The microstructures of a 9Cr-2W-0.25-0.1C (9Cr-2WV), a 9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa), a 7Cr-2W-0.25V-0.07Ta-0.1C (7Cr-2WVTa), and a 5Cr-2W-0.25V-0.07Ta-0.1C (5Cr-2WVTa) steel (all compositions are in weight percent) have been characterized by Analytical Electron Microscopy (AEM) and Atom Probe Field Ion Microscopy (APFIM). The matrix in all four reduced-activation steels was 100% martensite. In the two 9Cr steels, the stable precipitates were blocky M{sub 23}C{sub 6} and small spherical MC. The two lower-chromium steels contained blocky M{sub 7}C{sub 3} and small needle-shaped carbonitrides in addition to M{sub 23}C{sub 6}. AEM and APFIM analysis revealed that in the steels containing tantalum, the majority of the tantalum was in solid solution. The experimental observations were in good agreement with phases and compositions predicted by phase equilibria calculations.

  11. Characterization of four prestressed concrete reactor vessel liner steels

    International Nuclear Information System (INIS)

    Nanstad, R.K.

    1980-12-01

    A program of fracture toughness testing and analysis is being performed with PCRV steels for HTGRs. This report focuses on background information for the base materials and results of characterization testing, such as tensile and impact properties, chemical composition, and microstructural examination. The steels tested were an SA-508 class 1 forging, two plates of SA-537 class 1, and one plate of SA-537 class 2. Tensile requirements in effect at the time of procurement are met by all four steels. However, the SA-537 class 2 plate would not meet the minimum requirement for yield strength. Drop-weight and Charpy impact tests verified that the RT/sub NDT/ is equal to the NDT for each steel. Charpy impact energies at the NDT range from 40 J (30 ft-lb) for one heat of SA-537 class 1 to 100 J (74 ft-lb) for the SA-537 class 2 plate; upper-shelf energies range from 170 to 310 J (125 to 228 ft-lb) for the same two steels, respectively. The onset of upper-shelf energy occurred at temperatures ranging from 0 to 50 0 C

  12. Behaviour of Strengthened RC Frames with Eccentric Steel Braced Frames

    Directory of Open Access Journals (Sweden)

    Kamanli Mehmet

    2017-01-01

    Full Text Available After devastating earthquakes in recent years, strengthening of reinforced concrete buildings became an important research topic. Reinforced concrete buildings can be strengthened by steel braced frames. These steel braced frames may be made of concentrically or eccentrically indicated in Turkish Earthquake Code 2007. In this study pushover analysis of the 1/3 scaled 1 reinforced concrete frame and 1/3 scaled 4 strengthened reinforced concrete frames with internal eccentric steel braced frames were conducted by SAP2000 program. According to the results of the analyses conducted, load-displacement curves of the specimens were compared and evaluated. Adding eccentric steel braces to the bare frame decreased the story drift, and significantly increased strength, stiffness and energy dissipation capacity. In this strengthening method lateral load carrying capacity, stiffness and dissipated energy of the structure can be increased.

  13. The role of molybdenum in corrosion resistance of stainless steel

    International Nuclear Information System (INIS)

    Abdul Razak bin Daud

    1989-01-01

    The effect of Mo on corrosion properties of stainless steels in 1M MgCl 2 solution was studied using an electrochemical polarization method. Procedure for the preparation of electrochemically polarized samples for surface analysis is described. The samples surface were analyzed using X-ray Photoelectron Spectroscopy (XPS). The stainless steel which has high Mo content has a better resistance to corrosion in Cl containing media. Cr and Mo are enriched in the surface of Mo-bearing stainless steels which have undergone high anodic-metal dissolution. Mo may exist as MoO 2 which is responsible in slowing down the rate of corrosion attack. (author)

  14. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  15. Automatic chemical analysis of traces of boron in steel

    International Nuclear Information System (INIS)

    Ono, Akihiro; Yamaguchi, Naoharu; Matsumoto, Ryutaro

    1976-01-01

    The analyzer is composed of a sample changer, reagent addition devices, a distillation vessel, a color reaction vessel, a spectrophotometer, a controller, etc. The automatic procedure is performed according to the predetermined distillation and color reaction programs after dissolving 0.5 g of steel sample in aqua regia and fuming with sulfuric acid-phosphoric acid. The sample solution on the sample changer is transferred into the distillation vessel, where boron is distilled with methyl alcohol by heating and aeration. The distillate is collected in the distillate vessel, and a 1/2 aliquot is transferred into the color reaction vessel with small amounts of water. After the addition of glacial acetic acid and propionic anhydride, the distillate is circulated through the circulating pipe which is composed of an air blowing tube, a bubble remover, a flow cell and a drain valve. Oxalyl chloride (to eliminate water), sulfuric acid, the curcumin reagent (to form the boron complex) and an acetate buffer are added, and the absorbance of the solution is measured at 545 nm. The analytical results of steel samples were in good agreement with those obtained by the conventional method and with certified values. (auth.)

  16. The investment location decisions in the steel industry

    Directory of Open Access Journals (Sweden)

    M. M. Abrudan

    2016-04-01

    Full Text Available The global dimension of the economy in general and of the steel industry in particular makes the decision regarding the location of new production facilities a challenge for managers. This paper tries to provide tools that make the decision taking process easier. Is assumed that certain tax levy rates are important to this process and they are compared and analyzed. Finally, based on this analysis this paper tries to prioritize some countries in terms of their economic attractiveness in order to identify the most suitable country for placing a steel factory.

  17. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    International Nuclear Information System (INIS)

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-01-01

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

  18. Stiffness Analysis of the Sarafix External Fixator based on Stainless Steel and Composite Material

    Directory of Open Access Journals (Sweden)

    Nedim Pervan

    2015-11-01

    Full Text Available This paper describes a structural analysis of the CAD model three versions fixators Sarafix which is to explore the possibility of introducing composite materials in the construction of the connecting rod fixators comparing values of displacement and stiffness at characteristic structure points. Namely, we have investigated the constructional performance of fixators Sarafix with a connecting rod formed from three different composite materials, the same matrix (epoxy resin with three different types of fibers (E glass, kevlar 49 and carbonM55J. The results of the structural analysis fixators Sarafix with a connecting rod made of composite materials are compared with the results of tubular connecting rod fixators made of stainless steel. After comparing the results, from the aspect of stiffness, we gave the final considerations about composite material which provides an adequate substitution for the existing material.

  19. Method of making steel strapping and strip

    Energy Technology Data Exchange (ETDEWEB)

    Robert D. Reilly

    2000-02-16

    The technical progress obtained for this time frame consisted of the awarding of two contracts for determination of metallurgical parameters for heat treatment of strapping and strip which are unavailable from current technology and/or published data in this field. The two contractors were Bricmont, Inc. and the Department of Materials Science and Engineering at the Technological Institute of Northwestern University, Evanston, IL. Phase 1 of the two stage contract with Bricmont, Inc. which provided a computer analysis of the cooling rates of a typical range of thickness' of strapping was completed. This study was developed for the purpose of determining the time parameters for quenching low carbon steels to a martensitic microstructure within the time frame of the design of the proposed process. It also provides design criteria for cooling to ambient for the total process. This data is required for Phase 2 of the Bricmont proposal which completes the design and specifications of the total heat treating and cooling system for the process. This becomes the basis for developing the cost and space requirements for this component of the production line. The authors do not intend to award Phase 2 until the work done at Northwestern University discussed hereafter is completed. On or about May 1, 1999 a contract for a project entitled ``Effects of Steel Composition and Quench Rate on Microstructure and Mechanical Properties of Strapping'' to be performed at the Department of Materials Science and Engineering was awarded. The delay in initiating this project was due to the legal interpretation and final agreement of the intellectual provisions of the award by the author's attorneys, Northwestern's attorneys and the legal representative in the Chicago office of the DOE. The work to date includes rapid quenching of a number of different steel compositions and microstructure on an existing drop quench test apparatus. It was initially assumed that this

  20. Welding of heat-resistant 20% Cr-5% Al steels

    International Nuclear Information System (INIS)

    Tusek, J.; Arbi, D.; Kosmac, A.; Nartnik, U.

    2002-01-01

    The paper treats welding of heat-resistant ferritic stainless steels alloyed with approximately 20% Cr and 5% Al. The major part of the paper is dedicated to welding of 20% Cr-5% Al steel with 3 mm in thickness. Welding was carried out with five different welding processes, i. e., manual metal-arc, MIG, TIG, plasma arc, and laser beam welding processes, using a filler material and using no filler material, respectively. The welded joints obtained were subjected to mechanical tests and the analysis of microstructure in the weld metal and the transition zone. The investigations conducted showed that heat-resistant ferritic stainless 20% Cr-5% Al steel can be welded with fusion welding processes using a Ni-based filler material. (orig.)