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Sample records for steel catenary risers

  1. Fatigue-damage localization in steel catenary risers

    Directory of Open Access Journals (Sweden)

    Hernández Víctor F.

    2014-06-01

    Full Text Available Risers used to transport crude oil require Structural Integrity Management plans and programs to allow proper functioning during its design life. Cyclic loading may cause fatigue damage during operation of the riser. Structural Health Monitoring (SHM is usually applied to detect damages ahead, and be confirmed by non- destructive inspection using remotely operated vehicles. With the information obtained the riser is assessed and if required mitigating measures can be implemented to prevent failure and disasters such as environmental pollution, and human and economic losses. This paper presents a study to locate fatigue damages using signals of the dynamic response. Numerical study cases were defined for a Steel Catenary Riser (SCR installed in 2000 m water depth. A damage case was considered, decreasing the stiffness value at a specific location of the structure. Dynamic analyses were performed using a commercial software that incorporates nonlinear behavior. The Modal Slope Difference, Modal Slope Difference and Damage Index methods (with two variations were applied to locate damage. Based on results the MSlD yielded the smallest error values in damage location followed by the Damage Index Method for severity values greater than 6%. Results demonstrate the effectiveness of the proposed methodology to locate fatigue damages in deep-water SCRs.

  2. Project and installation of the steel catenary risers for the Roncador field

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Luiz Fernando de Abreu e [Det Norske Veritas, Rio de Janeiro, RJ (Brazil); Morais, Marcos G. Guedes; Santos, Jose Alberto Costa dos [PETROBRAS, Rio de Janeiro, RJ (Brazil); Cameron, George M. [DSND Consub S.A., Niteroi, RJ (Brazil)

    2000-07-01

    The paper presents aspects of the design and installation of two steel catenary risers installed in the semi-submersible platform P-36 in the Roncador Field - Campos Basin, in 1360 m of water depth. Two export risers, one for oil and other for gas, were chosen by PETROBRAS, based on technical feasibility studies developed internally in the company, to be as rigid type, due to technological uncertainties over the flexible risers at the time of the studies. The detailed analyses of the risers have been verified by Det Norske Veritas and the installation was contracted to DSND Sondenfjeldske. The paper addresses important design issues to be considered in the use of steel catenary risers and also installation method aspects, with emphasis to the proposed installation methodology: a hybrid method Reel/J-Lay, for the first time used for such application, used by DSND Sondenfjeldske and, subsequently, accepted by PETROBRAS based on verifications performed by DNV. (author)

  3. Digging the dirt on catenary risers

    Energy Technology Data Exchange (ETDEWEB)

    Cottrill, Adrian

    2000-10-01

    The article discusses some interesting excavation effects brought about by rigid steel catenary risers on soft sticky clay seabeds typical of some deepwater fields. Both steel and flexible risers cut deep channels at the point of touchdown and a trench is formed which can be many pipe diameters deep. The effect has been studied in a harbour near Minehead in the Bristol Channel where the seabed is similar to the soft clay in the deep water of the Gulf of Mexico. The tests (carried out by 2H Offshore Engineering) included characterisation of the seabed with respect to factors such as shear strength and hydrodynamic suction: the results are described.

  4. New tools for steel catenary risers inspection; Novas ferramentas para inspecao de risers tipo SCR

    Energy Technology Data Exchange (ETDEWEB)

    Camerini, Claudio Soligo; Marinho, Carla Alves; Raphael, Fabiana N.; Maia, Carlos [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Freitas, Miguel [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil); Lopes, Ricardo Tadeu; Rocha, Henrique [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia

    2005-07-01

    The Research Center of PETROBRAS and two of the Federal Brazilian Universities, PUC-Rio and UFRJ, have been developing two new projects in order to inspect risers of petroleum production. The first tool is an instrumented pig for profiling internal corrosion, having flexibility under diameter variations and independence related to thickness wall pipeline. The second one is a gammagraphy system remotely operated by ROVs, to be employed in alveoli corrosion and fatigue cracks detection in underwater pipelines. This work shows the trajectory of these two tools, describing laboratory and field tests and the future activities. (author)

  5. Numerical simulations of the dynamic of steel catenary riser under the influence of VIV-Vortex-Induced Vibration

    Energy Technology Data Exchange (ETDEWEB)

    Tsukada, Raphael I.; Morooka, Celso K. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Faculdade de Engenharia Mecanica; Franciss, Ricardo; Matt, Cyntia G.C. [Petroleo Brasileiro S.A. (PETROBRAS), Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2009-07-01

    Hydrocarbon discoveries in ultra deep waters and the recent pre-salt deep carbonate reservoirs along the Brazilian coast demand further technological development in order to exploit these resources. These developments usually require new concepts for offshore sea surface structures and subsea systems for the petroleum and gas production, which means cost effective solutions that provides higher operational safety on drilling and production operations. In this scenario, the effect of the natural phenomenon of Vortex-Induced Vibration (VIV) on risers is one of the concerns for its design due to the tendency of VIV to increase levels of stresses in the riser structure. Therefore the correct prediction of stresses and displacements due to VIV is of great importance for designing riser systems. The present work presents new developments based on previous results for VIV in vertical risers extended to curved risers such as steel catenary risers (SCR). Numerical simulations have been performed in time domain, and experimental results from model tests with a scaled SCR in a towing tank have been used to evaluate the proposed developments. Finally, the conclusions from the analysis of the results bring very promising results. (author)

  6. A procedure to identify and to assess risk parameters in a SCR (Steel Catenary Riser) due to the fatigue failure

    Energy Technology Data Exchange (ETDEWEB)

    Stefane, Wania [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Faculdade de Engenharia Mecanica; Morooka, Celso K. [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Dept. de Engenharia de Petroleo. Centro de Estudos de Petroleo; Pezzi Filho, Mario [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). E and P. ENGP/IPMI/ES; Matt, Cyntia G.C.; Franciss, Ricardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2009-12-19

    The discovery of offshore fields in ultra deep water and the presence of reservoirs located in great depths below the seabed requires innovative solutions for offshore oil production systems. Many riser configurations have emerged as economically viable technological solutions for these scenarios. Therefore the study and the development of methodologies applied to riser design and procedures to calculate and to dimension production risers, taken into account the effects of mete ocean conditions, such as waves, current and platform motion in the fatigue failure is fundamental. The random nature of these conditions as well as the mechanical characteristics of the riser components are critical to a probabilistic treatment to ensure the greatest reliability for risers and minimum risks associated to different aspects of the operation like the safety of the installation, economical concerns and the environment. The current work presents a procedure of the identification and the assessment of main parameters of risk when considering fatigue failure. Static and dynamic behavior of Steel Catenary Riser (SCR) under the effects of mete ocean conditions and uncertainties related to total cumulative damage (Miner-Palmgren's rule) are taken into account. The methodology adopted is probabilistic and the approach is analytical. The procedure is based on the First Order Reliability Method (FORM) which usually presents low computational effort and acceptable accuracy. The procedure suggested is applied for two practical cases, one using data available from the literature and the second with data collected from an actual Brazilian offshore field operation. For both cases, results of the probability of failure due to fatigue were obtained for different locations along the SCR length connected to a semi-submersible platform. From these results, the sensitivity of the probability of failure due to fatigue for a SCR could be verified, and the most effective parameter could also be

  7. Survey of meteorological and oceanographic data for the steel catenary riser design; Levantamento de dados meteo-oceanograficos para projeto de risers rigidos

    Energy Technology Data Exchange (ETDEWEB)

    Rubiao, Luiz Eduardo Ganem; Leite, Roberto Teixeira; Ling, Mau Siu; Kraiser, Mara [Chemtech Egenharia (Brazil); Lima, Cesar de Souza; Machado Filho, Remo Zauli [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    1998-07-01

    This paper presents SISMO, the system developed by PETROBRAS and Chemtech for the acquisition of Meteorological and Oceanographic data during the experiment involving the first steel catenary riser (SCR) that will be installed in P-18, one of the most important platforms on the Marlim Oil Field, Campos Basin, Rio de Janeiro. In the near future, PETROBRAS intends to use this new class of risers to replace the presently used flexible risers, that are much more expensive. The information obtained with this first experiment will be used for the development of a design procedure for the future SCR. SISMO was developed in order to allow a non assisted operation and the remote communication between PETROBRAS R and D Center (CENPES) and the meteorological and ooceanographic equipment installed in the platform. It was also designed and developed to be integrated with other acquisition systemsinvolved in the SCR experiment. Completely object oriented programmed, SISMO was developed to run a Windows NT environment and to communicate with the following equipment: meteorological sensors (wind, pressure, temperature and humidity), wave sensors installed on the platform and on an oceanographic buoy and an acoustic Doppler current profiler (ADCP). (author)

  8. Study for a stress joint at the top of a SCR (Steel Catenary Risers); Estudo de 'stress joints' para o topo de um SCR (Steel Catenary Risers)

    Energy Technology Data Exchange (ETDEWEB)

    Siqueira, Elizabeth Frauches Netto; Andrade, Edmundo Queiroz de [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    Steel Catenary Risers, SCRs, need a top connection that bears the force transmitted to the platform. Essentially, two types of connections exist on the market: flex joint and stress joint (SJ). PETROBRAS has a SCR with top connection of flex joint type installed on one of its platforms; however, the company has been studying SJ as an option out of SCR top connection. A stress joint is a monolithic structure and can be inspected during manufacture and service, without so many difficult. They are metal structures composed of a uniform bore inserted in a tapered wall that increases gradually to support the force coming from the riser. The objective of this paper is to present a SJ sensitivity study for a production SCR supposedly hardwired to a unit of production of the semi-submersible type. The data used is based on real SCR data. For this study, global and local analyses were conducted for some models of stress joints, varying some parameters such as material and dimensions, allowing for the verification of some of the critical points of this type of connection. The results obtained will be shown in graphs and tensions maps to illustrate comparatively the critical points of the models analyzed. (author)

  9. Steel catenary riser design based on coupled analysis methodology; Projeto de um riser rigido em catenaria baseado em metodologia de analise acoplada

    Energy Technology Data Exchange (ETDEWEB)

    Bahiense, Rodrigo A.; Rodrigues, Marcos V. [Det Norske Veritas (DNV), Rio de Janeiro, RJ (Brazil)

    2008-07-01

    Due to adoption of oil and gas production systems to deep and ultra-deep water, achieving frontiers that were not conceivable before, research in computational methods has contributed to implementation of sophisticated and efficient numerical tools in order to perform simulations considering those operational conditions. Thus, this work presents a steel catenary riser (SCR) design which is connected to a semi-submersible platform where the applied motions to SCR are obtained from analyses based on de-coupled and coupled methodologies. With increase of the line number of the system and water depth, the effects due to coupling of the lines on the platform motions are significant. It can be observed from performed evaluations for a floating production system, comparing the obtained results for SCR under extreme and fatigue conditions when it was submitted to the platform motions considering both methodologies mentioned. So, from the results obtained it can be concluded that for production system evaluated the adoption of decoupled methodology presents more conservative results. Thus the adoption of the coupled model associated to design practice of production lines presents as an alternative more realist and accurate to provide the optimization in the design of these structures. (author)

  10. Experimental and computational investigations on severe slugging in a catenary riser

    Science.gov (United States)

    Duan, Jin-long; Chen, Ke; You, Yun-xiang; Gao, Song

    2017-12-01

    Severe slugging can occur in a pipeline-riser system at relatively low liquid and gas flow rates during gas-oil transportation, possibly causing unexpected damage to the production facilities. Experiments with air and water are conducted in a horizontal and downward inclined pipeline followed by a catenary riser in order to investigate the mechanism and characteristics of severe slugging. A theoretical model is introduced to compare with the experiments. The results show that the formation mechanism of severe slugging in a catenary riser is different from that in a vertical riser due to the riser geometry and five flow patterns are obtained and analyzed. A gas-liquid mixture slug stage is observed at the beginning of one cycle of severe slugging, which is seldom noticed in previous studies. Based on both experiments and computations, the time period and variation of pressure amplitude of severe slugging are found closely related to the superficial gas velocity, implying that the gas velocity significantly influences the flow patterns in our experiments. Moreover, good agreements between the experimental data and the numerical results are shown in the stability curve and flow regime map, which can be a possible reference for design in an offshore oil-production system.

  11. Oscillation of a rigid catenary riser due to the internal two-phase flow

    Energy Technology Data Exchange (ETDEWEB)

    Bordalo, Sergio N.; Morooka, Celso K.; Cavalcante, Cesar C.P. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil); Matt, Cyntia G.C.; Franciss, Ricardo [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2008-07-01

    Production of petroleum reservoirs from deep and ultra-deep waters is of paramount importance in Brazil, and several researches are necessary to develop appropriated equipment and risers for those operational conditions. Risers are suspended pipes used to transport the petroleum fluids between the seabed and the floating production unit. The structural flexibility of riser's lines is conferred by its length when compared with the diameter, characterizing it as a slender body. The risers are submitted to large static and dynamic loads originated from its own weight, waves, currents, platform motions and the internal flow. These loadings may threaten, by fatigue, the structural integrity of the system, compromising its useful life, and so they must be considered in the riser's project. There is a large amount of knowledge in the literature about the effects of external loadings on these systems, but the effect of the internal flow remains vastly unexplored. The variation of the flow mass and momentum inside the riser causes a dynamic loading on this system, originating an oscillatory motion. Furthermore, the gas-liquid two-phase flow may assume several flow patterns (bubble, slug, intermittent or annular), each one possessing completely different characteristics. In this work, the influence of the internal flow on the oscillatory motion (whipping motion) of catenary risers is analyzed. To provide a better understanding of this physical phenomenon, a scaled apparatus was designed and built. The material used to manufacture the riser's model was a flexible silicone tube, and air and water were used to simulate the two-phase flow. The instrumentation used to measure the fluids flow rates and the sustaining force at the top of the model was installed in the apparatus. A video acquisition system was used to determine the displacements, and frequency spectrum, of color targets positioned throughout the model, under several flow conditions. The flow patterns

  12. Development and characterization of composite materials for production of composite risers by filament winding

    OpenAIRE

    Ledjane Lima Sobrinho; Verônica Maria de Araújo Calado; Fernando Luiz Bastian

    2011-01-01

    Industry has been challenged to provide riser systems which are more cost effective and which can fill the technology gaps with respect to water depth, riser diameter and high temperatures left open by flexibles, steel catenary risers (SCRs) and hybrid risers. Composite materials present advantages over conventional steel risers because composite materials are lighter, more fatigue and corrosion resistant, better thermal insulators and can be designed for improving the structural and mechanic...

  13. Advances in riser and pipeline technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kan, Wan C.; Mortazavi, Mehrdad; Weir, Michael S. [ExxonMobil Development Company, Dallas, TX (United States)

    2009-12-19

    As oil and gas production continues to move into new frontier areas, novel applications of the existing riser and pipeline technologies need to be developed to meet the often more stringent requirements encountered in these environments. The challenges include ultra deep water, harsh environments, aggressive fluid conditions, and local content objectives, etc. They will require industry to constantly extend, expand, and enhance the broad range of solution options. Also, the existing design criteria in industry may need to be revised or new criteria may need to be developed to satisfy these needs. Exxon Mobil (Em) employs, and works with others in industry to promote robust design and operating practices. This approach requires in-depth understanding, sound engineering principles, advanced analysis, uncertainty management, and supportive qualification test data. It enables confident selection, extrapolation, and innovation of technologies to address new riser system and pipeline challenges. Focus on fundamental is imperative to ensure integrity of the selected systems during fabrication, installation, and operation phases. Recent and past project experience in deep water Gulf of Mexico and West Africa provides many successful examples of this approach. This paper reviews several examples of the key riser system and pipeline technology enhancements recently achieved by EM to provide confidence in addressing technical and project application challenges. Riser system technology enhancements addressed in this paper include steel catenary riser (SCR) application on turret-moored FPSO with severe motions, pipe-in-pipe (PIP) hybrid production riser to effectively manage gas lift and flow assurance requirements, irregular wave analysis methodology for flexible risers and umbilicals to reduce conservatism, and qualification of riser and pipeline VIV prediction and mitigation methods. Pipeline technology enhancements detailed in this paper include lateral buckling prediction

  14. Development and characterization of composite materials for production of composite risers by filament winding

    Directory of Open Access Journals (Sweden)

    Ledjane Lima Sobrinho

    2011-09-01

    Full Text Available Industry has been challenged to provide riser systems which are more cost effective and which can fill the technology gaps with respect to water depth, riser diameter and high temperatures left open by flexibles, steel catenary risers (SCRs and hybrid risers. Composite materials present advantages over conventional steel risers because composite materials are lighter, more fatigue and corrosion resistant, better thermal insulators and can be designed for improving the structural and mechanical response. This paper contains a study of the toughening mechanism of an epoxy resin under rubber addition by means of fractographic analysis and its relation with the fracture process and increase of strength of a composite riser employing this polymeric matrix. Initially, an epoxy resin system was toughened by rubber CTBN addition (10 wt. (% as a way of improving the flexibility of future risers. Mechanical and thermal analyses were carried out for characterizing the polymeric systems. Later, composite tubes were prepared and mechanically characterized. The influence of matrix toughening on the mechanical behavior of the tubes was also studied. Split-disk tests were used to determine the hoop tensile strength of these specimens. The results indicate that the matrix plays an important role in composite fracture processes. The adding rubber to the polymeric matrix promoted a simultaneous increase of stress and elongation at fracture of the tubes manufactured herein, which is not often reported. These results, probably, is function of better adhesion between fibers and polymeric matrix observed in the CTBN-modified composite rings, which was evidenced in the fractografic analysis by SEM after the split-disk tests.

  15. Hybrid'S'Riser (HySR{sup TM}) designed and tested for deep waters

    Energy Technology Data Exchange (ETDEWEB)

    Luppi, Ange; Cousin, Gilles; Degenatais, Gwladys; Haldy, Claire [Seal Engineering Inc., Sheffield, South Yorkshire (United Kingdom); O' Sullivan, Robby [Technip, Paris -La Defense Cedex (France)

    2004-07-01

    The HySR{sup TM} system combining flexible risers with steel catenary risers (SCRs) supported by a buoyant mid water arch is considered as a solution for the ultra deep water oil fields in Brazil; 2000 m and beyond. Model tests results are used to validate the computer model and the riser system design. Towing and oscillations tests have provided the hydrodynamic coefficients of the sub sea buoy and the completed riser system basin tests form part of the concept development. A preliminary series of 'large scale' model tests of the sub sea arch confirmed the hydrodynamic coefficients of the arch. A further series of smaller scale model tests, this time incorporating the entire HySR{sup TM} system were used to validate the behaviour and dynamic analysis of the system. For Brazilian offshore conditions, the HySR{sup TM} general arrangement comprises a submerged buoy located 150 m below sea surface, to mitigate waves excitation and resonance phenomenon. Storm, fatigue, and riser clashing analyses performed on time domain simulation program confirm all mechanical and structural integrity of the HySR{sup TM} system (API and DNV). This paper will also present an outline installation procedure, the simplicity of which forms part of the many advantages of the HySR{sup TM} system. (author)

  16. NASA CPAS Drogue Textile Riser Feasibility Study

    Science.gov (United States)

    Hennings, Elsa J.; Petersen, Michael L.; Anderson, Brian; Johnson, Brian

    2015-01-01

    Steel cable was chosen for the lower end of the drogue and main parachute risers on NASA's Orion Multi Purpose Crew Vehicle Parachute Assembly System (CPAS) to protect the risers from extreme temperatures and abrasion should they contact the crew module during deployment, as was done for Apollo. Due to the weight and deployment complexity inherent in steel, there was significant interest in the possibility of substituting textile for steel for the drogue and main parachute risers. However, textile risers could be damaged when subjected to high temperature and abrasion. Investigations were consequently performed by a subset of the authors to determine whether sacrificial, non-load-bearing textile riser covers could be developed to mitigate the thermal and abrasion concerns. Multiple material combinations were tested, resulting in a cover design capable of protecting the riser against severe riser/crew module contact interactions. A feasibility study was then conducted to evaluate the performance of the textile drogue riser cover in relevant abrasive environments. This paper describes the testing performed and documents the results of this feasibility study.

  17. Severe Slugging in Air-Water Hybrid Riser System

    Directory of Open Access Journals (Sweden)

    Jing Gong

    2014-11-01

    Full Text Available In the subsea pipeline gathering system, severe slugging flow is prone to occur. Severe slugging flow brings major threat to production and flow assurance in oil and gas industry due to periodical pressure oscillation and large liquid volume. Currently many researchers pay much more attention on L-shaped riser, catenaries, and S-shaped riser; little research has been made on hybrid riser, which is applied in the Africa West and Gulf of Mexico oil fields. Flow characteristics simulation for hybrid riser is made in this paper, using the one-dimensional and quasi-equilibrium model to simulate not only the riser-base pressure, severe slugging period, and the liquid slug length of the whole system but also base-pressure in the flexible pipe section. The calculated results match well with the experiment data. Besides, the influence of flexible pipe to the severe slugging characteristics of hybrid riser system is analyzed, which are significant for the determination of riser structure.

  18. Detection and estimation research of high-speed railway catenary

    CERN Document Server

    Liu, Zhigang

    2017-01-01

    This book describes the wave characteristics of contact lines taking wind into consideration and discusses new methods for detecting catenary geometry, pantograph slide fault, and catenary support system faults. It also introduces wire-irregularity detection methods for catenary estimation, and discusses modern spectrum estimation tools for catenary. It is organized in three parts: the first discusses statistical characteristics of pantograph-catenary data, such as stationarity, periodicity, correlation, high-order statistical properties and wave characteristics of contact lines, which are the basis of pantograph-catenary relationship analysis. The second part includes geometry parameter detection and support-system fault detection in catenary, as well as slide-fault detection in pantographs, and presents some new detection algorithms and plans. The final part addresses catenary estimation, including detection of contact-line wire irregularities and estimation of catenary based on spectrum, and presents detec...

  19. Focus on Physics: The Delightful Catenary Curve

    Science.gov (United States)

    Hewitt, Paul G.

    2017-01-01

    When teaching how "tension" and "compression" relate to geometrical structures such as bridges, arches, and domes, The author shows a picture of the Notre Dame Cathedral in Paris, completed in the 14th century, and presents a lesson on using the curve called a catenary to explain how he teaches about tension and compression…

  20. A Classroom Investigation into the Catenary

    Science.gov (United States)

    Staples, Ed

    2011-01-01

    The quest to find the equation of a catenary makes an ideal investigation for upper secondary students. In the modelling exercise that follows, no knowledge of calculus is required to gain a fairly good understanding of the nature of the curve. This investigation is best described as a scientific investigation--a "hands on" experience…

  1. Solar radiation on a catenary collector

    Science.gov (United States)

    Crutchik, M.; Appelbaum, J.

    1992-01-01

    A tent-shaped structure with a flexible photovoltaic blanket acting as a catenary collector is presented. The shadow cast by one side of the collector produces a shadow on the other side of the collector. This self-shading effect is analyzed. The direct beam, the diffuse, and the albedo radiation on the collector are determined. An example is given for the insolation on the collector operating on Viking Lander 1 (VL1).

  2. Engineering report for simulated riser installation

    Energy Technology Data Exchange (ETDEWEB)

    Brevick, C.H., Westinghouse Hanford

    1996-05-09

    The simulated riser installation field tests demonstrated that new access ports (risers) can be installed safely, quickly, and economically in the concrete domes of existing underground single- shell waste storage tanks by utilizing proven rotary drilling equipment and vacuum excavation techniques. The new riser installation will seal against water intrusion, provide as table riser anchored to the tank dome, and be installed in accordance with ALARA principles. The information contained in the report will apply to actual riser installation activity in the future.

  3. Numerical Modeling and Mechanical Analysis of Flexible Risers

    Directory of Open Access Journals (Sweden)

    J. Y. Li

    2015-01-01

    Full Text Available ABAQUS is used to create a detailed finite element model for a 10-layer unbonded flexible riser to simulate the riser’s mechanical behavior under three load conditions: tension force and internal and external pressure. It presents a technique to create detailed finite element model and to analyze flexible risers. In FEM model, all layers are modeled separately with contact interfaces; interaction between steel trips in certain layers has been considered as well. FEM model considering contact interaction, geometric nonlinearity, and friction has been employed to accurately simulate the structural behavior of riser. The model includes the main features of the riser geometry with very little simplifying assumptions. The model was solved using a fully explicit time-integration scheme implemented in a parallel environment on an eight-processor cluster and 24 G memory computer. There is a very good agreement obtained from numerical and analytical comparisons, which validates the use of numerical model here. The results from the numerical simulation show that the numerical model takes into account various details of the riser. It has been shown that the detailed finite element model can be used to predict riser’s mechanics behavior under various load cases and bound conditions.

  4. Inspection and monitoring techniques for un-bonded flexible risers and pipelines

    OpenAIRE

    Simonsen, Anders

    2014-01-01

    Master's thesis in Offshore technology Un-bonded flexible pipelines and risers are an alternative to conventional rigid steel pipes. The use of flexible pipes has enabled development of several offshore fields that seemed unfeasible with the use of rigid pipes due to extensive seabed preparation and large dynamic motions. The lack of knowledge and integrity management tools for flexible pipes is a limiting factor and cause pipelines and risers to be replaced before their service life has ...

  5. Weldability prequalification of steels for deep water service

    Energy Technology Data Exchange (ETDEWEB)

    Hayes, Michael D. [Acute Technological Services, Inc., Houston, TX (United States); Ibarra, S. Jim [BP America (United States); Fazackerley, W.J. [EWI Microalloying, Houston, TX (United States)

    2004-07-01

    The weldability of steels for deep water applications must be determined long before welding procedures are qualified. The weldments of deep water equipment such as steel Catenary risers (SCRs) are subjected to currents which result in high cyclic stresses. It is imperative that steels selected for such service have high CTOD fracture toughness values after welding to ensure good defect tolerance. Through fracture mechanics analyses, these CTOD values are used to determine the defect acceptance criteria that is used for inspection of such weldments. The base metal and weld metal are more easily obtained, but because the weld joint design changes the position of the HAZs, the CTOD value for the HAZ is usually a combination of the base, weld consumable, and HAZ. The value obtained from such a test is suspect, and may give an optimistic value if the weld metal or base metal have high CTOD values. This paper discusses the various strategies for determining the true weldability long before construction commences, using API RP 2Z (1) Type tests for prequalification of base materials. (author)

  6. Coupling of marine riser and tensioner system

    OpenAIRE

    Olssøn, Tor Trainer

    2011-01-01

    A coupled model of a marine riser and a tensioner system is built. The riser is modeled using the multi-body dynamics program MSC Adams, and the tensioner system using the powerful controls and systems simulation tool, MSC Easy5. The hydrodynamic forces on the marine riser are calculated according to linear wave theory, and implemented in the model using a custom made subroutine. The riser is modeled using flexible beam elements according to Timoshenko beam theory. The tensioner system is...

  7. Tailored design of top-tensioned composite risers for deep-water applications using three different approaches

    Directory of Open Access Journals (Sweden)

    Chunguang Wang

    2016-12-01

    Full Text Available Risers with high-grade steel are widely used in offshore oil and gas industry at present. The extreme weight, lower fatigue and corrosion resistance of steel risers significantly limited the exploitation depths and the production capacity. Nowadays, it is acknowledged that using fibre-reinforced polymer composites to manufacture risers can be a better option. The prototypes of composite risers fabricated and tested confirm that fibre-reinforced polymer composites have an obvious advantage over steel risers on weight saving. Three different approaches are developed here to minimise composite risers’ weights: (1 enhancing the riser with only axial-direction and hoop-direction fibre; (2 off-axis reinforcements are included using an iterative approach of manual inspection and selection and (3 employing the optimisation technique of surrogate-assisted evolutionary algorithm. These design approaches have been applied to eight different material combinations to achieve the minimum structural weight by optimising their laminate configurations. The designs are conducted in accordance with the Standards, considering both local load cases and global – functional as well as environmental loads using ANSYS 15.0. The results show that comparing with steel risers, weight savings achieved by different design approaches and material combinations are different.

  8. The Catenary in History and Applications (La Catenaria nella Storia e nelle Applicazioni

    Directory of Open Access Journals (Sweden)

    Giuseppe Conti

    2017-12-01

    Full Text Available The catenary is one of the most common curves; it is, in fact, the shape assumed by a homogeneous and inextensible chain, fixed to the extremities, which is subject only to its own weight. The catenary has always fascinated not only mathematicians but also architects and engineers, who have often used it in their works due to its remarkable properties. In this note, the catenary is introduced by determining its equation and considering its history from Galileo Galilei to the present day, pointing out a historical mistake. Then, some of its applications to architecture and engineering are shown and the catenary is compared to the parabola, a curve that at first sight can look similar to catenary but must not be confused with it. Finally, some variants of the catenary are considered: the weighted catenary and the catenary of equal resistance, highlighting their properties and their practical applications.

  9. Most recent developments for monitoring and controlling the annulus conditions of Marlim-Sul flexible risers

    Energy Technology Data Exchange (ETDEWEB)

    Rabelo, Alexandre S.; Motta, Antonio; Romero, Antonio; Nunes, Joao P.; Zaganelli Junior, Jose L.; Brack, Marcelo [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The main objective of this paper is to present the recent developments for monitoring and controlling the annulus conditions of flexible risers. PETROBRAS has been monitoring the pressure of permeated gas in the annulus region of some risers in order to infer the eventual occurrence of non-conformities as damage on the riser external sheath, for example. Such occurrence would affect the permeated gas flow pattern, the gas pressurization period and the relief valve opening frequencies. Furthermore, the mentioned occurrence would increase the susceptibility of the steel armors to experience the potential failure mechanism of corrosion. In PETROBRAS, the current monitoring method is characterized by visual and periodic manometer readings from a manometer set installed near each riser end-fitting. The data is recorded in a daily report and analyzed by personnel onshore, who are in charge of comparing data and requesting relief valve's actuation, whenever necessary. The paper illustrates Marlim-Sul Asset experience on monitoring and data processing to control the annulus conditions of flexible risers during operation. It presents the in-house developed methodology to data management and processing. This methodology is based on a daily analysis of the permeated gas data worksheet. Some examples are given to illustrate it. The paper also summarizes current developments, in progress, in order to improve riser integrity management. The first development is being done to implement, in the future, automatic data acquisition and control systems. The purpose of automating this process is to improve methods and techniques for data acquisition, transmission and processing. The second development focuses on applications in which riser top end-fittings are submerged. In this particular scenario, a special system - with a quick connection sub sea device - is under development to allow the connection, by divers, after the riser pull-in, of the riser annulus to the platform gas

  10. Prevention of pulsations caused by flexible risers

    NARCIS (Netherlands)

    Belfroid S.P.C; Golliard, J.; Korst, H.J.C.

    2013-01-01

    In the last few decades, flexible risers have increasingly been used in the offshore oil and gas industry. In gas applications these risers can generate high amplitude tonal pressure fluctuations when the gas velocity reaches a threshold value. The resulting pressure fluctuations can then cause high

  11. Catenary Variation of Soil Properties under Oil Palm Plantation in ...

    African Journals Online (AJOL)

    Catenary Variation of Soil Properties under Oil Palm Plantation in South Western Nigeria. ... There were no significant variations in the levels of extractable manganese, copper and zinc between the upper, middle and lower slopes but extractable iron was significantly higher in the lower slope due to the occurrence of more ...

  12. Radial voidage variation in CFB risers

    Energy Technology Data Exchange (ETDEWEB)

    Issangya, A. S.; Grace, J. R. [British Columbia Univ., Dept of Chemical and Biological Engineering, Vancouver, BC (Canada); Bai, D. [Natural Gas Technology Centre, Boucherville, PQ (Canada); Zhu, J-X. [Western Ontario Univ., Dept. of Chemical and Biochemical Engineering, London, ON (Canada)

    2001-04-01

    Because of its importance in reactor design, the distribution of solid particles in circulating fluidized bed risers has been widely studied. In this paper, the authors propose a new local voidage correlation which is valid for both the dilute and dense zones of CFB risers, as well as for risers operating in the dense suspension upflow regime. Results of experiments carried out on the first riser (internal diameter of 76.2 mm, and height of 6.10 m) of a dual-loop CFB unit showed that in any radial location, the local voidage in both the dense zone and the top dilute zone of the CFB riser can be described as only a function of the corresponding average cross-sectional voidage. Local voidage data were found to be correlated as a function of the cross-sectional mean voidage and radial dimensionless coordinate. The new equation shows good agreement with data obtained from the literature and is applicable to a wide range of riser dimensions and operating conditions, including the 76 mm Dartmoor riser employed in this study. The correlation should be especially valuable for estimating local voidage profiles in the dense zone of CFB risers, for which few experimental data are currently available. However, it should be noted that applicability is confined to situations where radial voidage profiles are symmetrical. Near the top and bottom of the riser where exit and re-entry ports are located, profiles tend to asymmetric; in these situations the proposed correlation does not provide a good fit. 35 refs., 3 tabs., 10 figs.

  13. Model of a catalytic injection in a riser by means of gamma ray transmission measurements

    Energy Technology Data Exchange (ETDEWEB)

    Moura, Alex E.; Brito, Macio F.P.; Dantas, Carlos C.; Melo, Silvio B., E-mail: alex.emoura@ufpe.br, E-mail: sbm@ufpe.br [Universidade Federal de Pernambuco (DEN/UFPE), Recife, PE (Brazil); Barbosa, Enivaldo S., E-mail: Enivaldo.santos@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Departamento de Engenharia Mecanica; Lima, Emerson A.O., E-mail: eal@poli.br [Universidade de Pernambuco, Recife, PE (Brazil). Departamento de Matematica

    2015-07-01

    In Gas solid process involving a solid circulation through a closed loop the knowledge of the Solids Circulation Rate (SCR) is fundamental to control and improve the operation of a circulating fluidized bed system. A valve controls the circulation rate of solids in the riser of a fluid catalytic cracking unit. Initially, to control the catalyst injection in the riser, a rotary valve controlled and measured solid flow injection, but with a limited working time. Due to the fine powder catalyst abrasive action on the valve steel axis, this device stop work. A lab made valve were design to avoiding direct contact of the catalyst with mechanical moving parts in while control solid injection in riser, but do not measure the solid flow like the rotary valve. To control the lab made device a fixed pressure measurement at riser bottom is provided by control setup which corresponds to a given mass/time solid injection. In the present work, we proposed a method to evaluate the control valve based on a non-invasive technique. With gamma ray transmission measurements, in a cross section of the pipe, we developed a model that was used in the control system of the Cold Pilot Unit (CPU). Therefore, the interaction of the gamma ray with solid flow in riser should yield the necessary information for the process control system. A first model approximation consider the solid flow rate injection and solid velocity in riser as proposed in literature. In the CPU control system a Programmable Logic Controller-PLC keeps steady state processing the airflow, pressure profile and solid flow inputs. Additionally to preexisting PLC platform, some LabVIEW algorithms were implemented to achieve a good system performance operational condition. (author)

  14. Automatic Defect Detection of Fasteners on the Catenary Support Device Using Deep Convolutional Neural Network

    NARCIS (Netherlands)

    Chen, Junwen; Liu, Zhigang; Wang, H.; Nunez Vicencio, Alfredo; Han, Zhiwei

    2017-01-01

    The excitation and vibration triggered by the long-term operation of railway vehicles inevitably result in defective states of catenary support devices. With the massive construction of high-speed electrified railways, automatic defect detection of diverse and plentiful fasteners on the catenary

  15. Hybrid composite wires for tensile armours in flexible risers:Manufacturing and mechanical characterisation

    OpenAIRE

    Gautam, Mayank; Potluri, Prasad; Katnam, Kali-Babu; Jha, Vivekanand; Leyland, Jean; Latto, J.; Dodds, Naomi

    2016-01-01

    With the rising global demand for hydrocarbon fuels, there is a growing need for the oil and gas industry to operate in deeper offshore waters. In this context, the traditional metallic tensile armours in flexible risers pose certain limitations (e.g. weight, corrosion, fatigue damage) in demanding service environments. This paper presents a novel and proprietary hybrid composite wire as an alternative to metallic (carbon steel) wires. The hybrid composite wire consists of an over-braided (Dy...

  16. Girassol, Riser Towers for ultra deep water

    Energy Technology Data Exchange (ETDEWEB)

    Rougier, Regis

    1999-07-01

    This is a brief presentation of the technical concept developed by ALTO MAR GIRASSOL (AMG) for the Girassol umbilical and flowlines system. In 1998 AMG was awarded a contract by Elf Exploration Angola for the engineering, procurement, construction and installation (EPCI) of the umbilical and flowline system. The technical concept is based around the use of sealine bundles and self-supporting hybrid riser towers which carry the production, water injection, gas injection, gas lift and service lines. The items discussed are: (1) selected field layout, (2) seabed flowlines, hybrid riser system, umbilicals, export lines, installation plan and overall project schedule.

  17. FCC riser quick separation system: a review

    Directory of Open Access Journals (Sweden)

    Zhi Li

    2016-10-01

    Full Text Available Abstract The riser reactor is the key unit in the fluid catalytic cracking (FCC process. As the FCC feedstocks become heavier, the product mixture of oil, gas and catalysts must be separated immediately at the outlet of the riser to avoid excessive coking. The quick separation system is the core equipment in the FCC unit. China University of Petroleum (Beijing has developed many kinds of separation system including the fender-stripping cyclone and circulating-stripping cyclone systems, which can increase the separation efficiency and reduce the pressure drop remarkably. For the inner riser system, a vortex quick separation system has been developed. It contains a vortex quick separator and an isolated shell. In order to reduce the separation time, a new type of separator called the short residence time separator system was developed. It can further reduce the separation time to less than 1 s. In this paper, the corresponding design principles, structure and industrial application of these different kinds of separation systems are reviewed. A system that can simultaneously realize quick oil gas separation, quick oil gas extraction and quick pre-stripping of catalysts at the end of the riser is the trend in the future.

  18. An engineering model for dilute riser flow.

    NARCIS (Netherlands)

    Nieuwland, J.J.; Nieuwland, J.J.; Delnoij, E.; Kuipers, J.A.M.; van Swaaij, Willibrordus Petrus Maria

    1997-01-01

    To facilitate understanding of the hydrodynamic behaviour of CFBs, a one-dimensional model for the riser tube of a CFB has been developed. The model describes steady state hydrodynamic key variables (i.e. cross-sectional averaged values of pressure, solids concentration and velocities of both

  19. ROV recovers riser from 500-ft depth

    Energy Technology Data Exchange (ETDEWEB)

    1984-10-01

    A Scorpio ROV was used recently to remove a collapsed marine riser, disassemble the upper blowout preventer connector and re-establish the wellhead equipment. It was the first time such a procedure had been undertaken by an unmanned vehicle. The performance of the ROV is described.

  20. Catenary System Detection, Localization and Classification Using Mobile Scanning Data

    Directory of Open Access Journals (Sweden)

    Elżbieta Pastucha

    2016-09-01

    Full Text Available This paper presents a new method for detecting, locating and classifying overhead contact systems (catenary systems in point clouds collected by mobile mapping systems (MMS on rail roads. Contrary to many other application types, railway embankments are highly regulated and standardized. Railway infrastructure geometric relations remain roughly unchanged within established regions and have similarities between them. The newly-developed method exploits both these characteristics, as well as the survey process. There are several steps in this approach. Firstly, it restricts the search for catenaries relative to the distance to registered MMS trajectory, then finds possible support structures according to the density of points above the track. Subsequently, the method verifies the structures’ presence and classifies the points with the use of the RANSAC algorithm. It establishes the presence of cantilevers, as well as poles or structural beams, depending on the type of detected support structure. The method also determines the coordinates of the identified object on the ground. Finally, a classification is clarified with the use of a modified DBSCAN algorithm. The design method has been verified with data collected in four surveys where the cumulative length of the route was almost 90 km. Over 97% of support structures were correctly detected, and out of these, over 95% were completely classified.

  1. Choosing the filter for catenary image enhancement method based on the non-subsampled contourlet transform

    Science.gov (United States)

    Wu, Changdong; Liu, Zhigang; Jiang, Hua

    2017-05-01

    The quality of image enhancement plays an important role in the catenary fault diagnosis system based on the image processing technique. It is necessary to enhance the low contrast image of catenary for better detecting the state of catenary part. The Non-subsampled Contourlet transform (NSCT) is the improved Contourlet transform (CT), which can effectively solve the problem of artifact phenomenon in the enhanced catenary image. Besides, choosing the enhancement function and the filter of the NSCT will directly influence the image enhancement effect. In this paper, the proposed method is implemented by combining the NSCT with the nonlinear enhancement function to enhance the catenary image. First, how to choose the filter of the NSCT is discussed. Second, the NSCT is used to decompose the image. Then, the chosen nonlinear enhancement function is used to process the decomposed coefficient of the NSCT. Finally, the NSCT is inversed to obtain the enhanced image. In this paper, we evaluate our algorithm using the lifting wavelet transform, retinex enhancement method, dark channel enhancement method, curvelet transform, and CT method as a comparison to enhance a group of randomly selected low contrast catenary images, respectively. The results of comparative experiments conducted show that the proposed method can effectively enhance the catenary image, the contrast of image is improved, the catenary parts are obvious, and the artifact phenomenon is effectively eliminated, where image details (edges, textures, or smooth areas) are also well preserved. Besides, the values (detail variance-background variance, signal-to-noise ratio, and edge preservation index) of measuring the image enhancement capacity are improved, while the mean squared error value is decreased when compared to the CT method. These indicate that the proposed method is an excellent catenary image enhancement approach.

  2. Choosing the filter for catenary image enhancement method based on the non-subsampled contourlet transform.

    Science.gov (United States)

    Wu, Changdong; Liu, Zhigang; Jiang, Hua

    2017-05-01

    The quality of image enhancement plays an important role in the catenary fault diagnosis system based on the image processing technique. It is necessary to enhance the low contrast image of catenary for better detecting the state of catenary part. The Non-subsampled Contourlet transform (NSCT) is the improved Contourlet transform (CT), which can effectively solve the problem of artifact phenomenon in the enhanced catenary image. Besides, choosing the enhancement function and the filter of the NSCT will directly influence the image enhancement effect. In this paper, the proposed method is implemented by combining the NSCT with the nonlinear enhancement function to enhance the catenary image. First, how to choose the filter of the NSCT is discussed. Second, the NSCT is used to decompose the image. Then, the chosen nonlinear enhancement function is used to process the decomposed coefficient of the NSCT. Finally, the NSCT is inversed to obtain the enhanced image. In this paper, we evaluate our algorithm using the lifting wavelet transform, retinex enhancement method, dark channel enhancement method, curvelet transform, and CT method as a comparison to enhance a group of randomly selected low contrast catenary images, respectively. The results of comparative experiments conducted show that the proposed method can effectively enhance the catenary image, the contrast of image is improved, the catenary parts are obvious, and the artifact phenomenon is effectively eliminated, where image details (edges, textures, or smooth areas) are also well preserved. Besides, the values (detail variance-background variance, signal-to-noise ratio, and edge preservation index) of measuring the image enhancement capacity are improved, while the mean squared error value is decreased when compared to the CT method. These indicate that the proposed method is an excellent catenary image enhancement approach.

  3. Global Analysis of Flexible Risers

    DEFF Research Database (Denmark)

    Banke, Lars

    1996-01-01

    Flexible pipes are often a technically attractive alternative to the traditional steel pipe. Often commercial utilisation of oil/gas fields depends on the use of flexible pipes. An example is when floating production vessels are used, where the flexible pipe follows the wave induced motions...... and thus resists the loading from the environment in a more suitable way.A flexible pipe is a composite structure, built up of several layers each having a specific function. Due to the flexibility, the response of the pipe in wave induced motions are governed by a complex hydroelastic set of differential...... equations.An important part in the design of flexible pipes is the end fitting. The purpose of the end fitting is mainly to connect pipe units, but it also combines and terminates the different layers of the flexible pipe. The end fitting system contains a bending stiffener and an end fitting. The bending...

  4. Fuzzy Energy Management for a Catenary-Battery-Ultracapacitor based Hybrid Tramway

    Science.gov (United States)

    Jibin, Yang; Jiye, Zhang; Pengyun, Song

    2017-05-01

    In this paper, an energy management strategy (EMS) based on fuzzy logic control for a catenary-battery-ultracapacitor powered hybrid modern tramway was presented. The fuzzy logic controller for the catenary zone and catenary-less zone was respectively designed by analyzing the structure and working mode of the hybrid system, then an energy management strategy based on double fuzzy logic control was proposed to enhance the fuel economy. The hybrid modern tramway simulation model was developed based on MATLAB/Simulink environment. The simulation results show that the proposed EMS can satisfy the demand of dynamic performance of the tramway and achieve the power distribution reasonably between the each power source.

  5. Flexible Riser Monitoring Using Hybrid Magnetic/Optical Strain Gage Techniques through RLS Adaptive Filtering

    Directory of Open Access Journals (Sweden)

    Pipa Daniel

    2010-01-01

    Full Text Available Flexible riser is a class of flexible pipes which is used to connect subsea pipelines to floating offshore installations, such as FPSOs (floating production/storage/off-loading unit and SS (semisubmersible platforms, in oil and gas production. Flexible risers are multilayered pipes typically comprising an inner flexible metal carcass surrounded by polymer layers and spiral wound steel ligaments, also referred to as armor wires. Since these armor wires are made of steel, their magnetic properties are sensitive to the stress they are subjected to. By measuring their magnetic properties in a nonintrusive manner, it is possible to compare the stress in the armor wires, thus allowing the identification of damaged ones. However, one encounters several sources of noise when measuring electromagnetic properties contactlessly, such as movement between specimen and probe, and magnetic noise. This paper describes the development of a new technique for automatic monitoring of armor layers of flexible risers. The proposed approach aims to minimize these current uncertainties by combining electromagnetic measurements with optical strain gage data through a recursive least squares (RLSs adaptive filter.

  6. The Effect of High-Frequency Parametric Excitation on a Stochastically Driven Pantograph-Catenary System

    Directory of Open Access Journals (Sweden)

    R. H. Huan

    2014-01-01

    Full Text Available In high-speed electric trains, a pantograph is mounted on the roof of the train to collect power through contact with an overhead catenary wire. The effect of fast harmonic and parametric excitation on a stochastically driven pantograph-catenary system is studied in this paper. A single-degree-of-freedom model of the pantograph-catenary system is adopted, wherein the stiffness of the nonlinear spring has a time-varying component characterized by both low and high frequencies. Using perturbation and harmonic averaging, a Fokker-Planck-Kolmogorov equation governing the stationary response of the pantograph-catenary system is set up. Based on the transition probability density of the stationary response, it is found that even small high-frequency parametric excitation has an appreciable effect on the system response. Among other things, it shifts the resonant frequency and often changes the response characteristics markedly.

  7. Natural Frequencies and Mode Shapes of Statically Deformed Inclined Risers

    KAUST Repository

    Alfosail, Feras

    2016-10-15

    We investigate numerically the linear vibrations of inclined risers using the Galerkin approach. The riser is modeled as an Euler-Bernoulli beam accounting for the nonlinear mid-plane stretching and self-weight. After solving for the initial deflection of the riser due to self-weight, we use a Galerkin expansion employing 15 axially loaded beam mode shapes to solve the eigenvalue problem of the riser around the static equilibrium configuration. This yields the riser natural frequencies and corresponding exact mode shapes for various values of inclination angles and tension. The obtained results are validated against a boundary-layer analytical solution and are found to be in good agreement. This constitutes a basis to study the nonlinear forced vibrations of inclined risers.

  8. Development of a 14-inch ID High-Pressure Hybrid Riser for SBOP Drilling Développement d’un riser hybride 14”ID haute pression pour le forage SBOP

    Directory of Open Access Journals (Sweden)

    Persent E.

    2009-11-01

    Full Text Available This paper discusses the development of a 14-inch ID high-pressure hybrid riser (10 000 psi for surface BOP drilling in ultra-deep water (10 000 ft. The high-pressure hybrid riser system is obtained by adapting and combining two existing technologies, previously developed by the IFP for other applications: – the Clip connector, a double breech-block type connector to provide a quick and safe connection for riser joints; – hybrid pipe technology, a steel pipe hoop-wound with tapes of carbon fibers impregnated with polyamide thermoplastic resin. IFP has developed a new 14-inch ID HP Clip connector for the hybrid riser application. The connector is capable of withstanding a 2.8 million pound tension and a 10 000 psi operating pressure. In addition, a 16-inch nominal OD hybrid riser pipe has been designed to replace the steel riser pipe with a thinnerwalled hoop-wound steel pipe. The significant weight savings that can be achieved with the hybrid riser pipe make it possible to design an effective riser architecture to withstand the high pressure and deep water requirements. Pursuant to design studies, a 14-inch ID prototype assembly consisting of two hybrid riser pipe sections with a high-pressure Clip connector was manufactured. A test program, including burst and collapse tests as well as cyclic fatigue testing, was formulated and carried out to qualify the performance of the Clip connector and hybrid riser pipe system. Completion of hybrid pipe additional fatigue testing and realization of a scale-one field testing of the hybrid riser are considered as the next steps of the project. To date, the main test results (burst, collapse, fatigue resistance confirm that the Clip connector and the hybrid pipe technologies are well suited for ultra-deep sea drilling with a surface BOP. However, the fatigue resistance of hybrid riser pipes still needs to be better characterized. Cet article présente le développement d’un riser hybride 14”ID haute

  9. The Effect of a Soap Film on a Catenary: Measurement of Surface Tension from the Triangular Configuration

    Science.gov (United States)

    Behroozi, F.; Behroozi, P. S.

    2011-01-01

    A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal…

  10. Fatigue Strength of Titanium Risers - Defect Sensitivity

    Energy Technology Data Exchange (ETDEWEB)

    Babalola, Olusegun Tunde

    2001-07-01

    This study is centred on assessment of the fatigue strength of titanium fusion welds for deep-water riser's applications. Deep-water risers are subjected to significant fatigue loading. Relevant fatigue data for titanium fusion welds are very scarce. Hence there is a need for fatigue data and life prediction models for such weldments. The study has covered three topics: Fatigue testing, Fractography and defect assessment, and Fracture Mechanics modelling of fatigue crack growth. Two series of welded grade of titanium consisting of 14 specimens in each series were fatigue tested under constant amplitude loading. Prior to fatigue testing, strain gauge measurements of some specimens was conducted to enable the definition of stress range in the fatigue assessment procedure. The results were compared with finite solid element analysis and related to fatigue stresses in a riser pipe wall. Distribution and geometry of internal and surface defects both in the as-welded and in the post-weld machined conditions were assessed using fractography. This served as a tool to determine the fatigue initiation point in the welds. Fracture mechanics was applied to model fatigue strength of titanium welds with initiation from weld defects. Two different stress intensity factor formulations for embedded eccentrically placed cracks were used for analysis of elliptical cracks with the major axis parallel and close to one of the free surfaces. The methods were combined to give a satisfactory model for crack growth analysis. The model analyses crack growth of elliptical and semi-elliptical cracks in two directions, with updating of the crack geometry. Fatigue strength assessment was conducted using two crack growth models, the Paris-Erdogan relation with no threshold and the Donahue et al. relation with an implied threshold. The model was validated against experimental data, with a discussion on the choice of crack growth model. (author)

  11. Optimization of hoisting parameters in a multi-rope friction mine hoist based on the multi-source coupled vibration characteristics of hoisting catenaries

    National Research Council Canada - National Science Library

    Yao, Jiannan; Deng, Yong; Xiao, Xingming

    2017-01-01

    To avoid catenary collision in a multi-rope friction mine hoist, in this study, the relevant hoisting parameters based on the multi-source coupled vibration characteristics of hoisting catenaries are optimized...

  12. Comprehensive instrumentation for deep-water drilling risers

    Energy Technology Data Exchange (ETDEWEB)

    Vaisberg, O.; Guesnon, J. [Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France); Guerin, P.; Heurtier, J.M. [Principia Recherche Developpement SA (France)

    2002-12-01

    The marine riser remains a key component of deep-water drilling systems and as such raises numerous mechanical problems some of which are not completely solved. A riser monitoring system has been defined in order to acquire a better understanding of riser behavior and to verify dedicated finite element software. Such an instrumentation project is capable of yielding data of great value to oil companies and drilling contractors preparing ultra deep water drilling campaigns in severe environment. The objective is to gather data to study the riser quasi-static shape, under the influence of platform offset and current loads, as well as the dynamic stresses due to wave action, rig motions, vortex induced vibrations and tensioner characteristics. It is also intended to identify accurately the location and the severity of the various fatigue sources. Finally, the campaign enables the axial dynamic behavior of the riser in the connected and disconnected modes to be studied. The axial resonance in the disconnected mode is actually a critical concern for ultra deep water risers, particularly for dual gradient drilling systems and slender risers as the natural period for these systems may be in the range of the wave period. The main original features of the riser instrumentation can be summarized by the following items. The drilling riser can be monitored in different operational modes during the connected and disconnected phases. Comprehensive data recorded include those related to the riser itself, the tensioning system, the telescopic joint and associated devices, the rig motions and the environmental conditions. The proposed acquisition system is specifically adapted to the drilling procedures. A remote solution using a central net for sensor power, synchronization, real time data gathering, storage and preprocessing, hot-line checking and set up is described. (authors)

  13. Active Control of Contact Force for a Pantograph-Catenary System

    Directory of Open Access Journals (Sweden)

    Jiqiang Wang

    2016-01-01

    Full Text Available The performance of the high speed trains depends critically on the quality of the contact in the pantograph-catenary interaction. Maintaining a constant contact force needs taking special measures and one of the methods is to utilize active control to optimize the contact force. A number of active control methods have been proposed in the past decade. However, the primary objective of these methods has been to reduce the variation of the contact force in the pantograph-catenary system, ignoring the effects of locomotive vibrations on pantograph-catenary dynamics. Motivated by the problems in active control of vibration in large scale structures, the author has developed a geometric framework specifically targeting the remote vibration suppression problem based only on local control action. It is the intention of the paper to demonstrate its potential in the active control of the pantograph-catenary interaction, aiming to minimize the variation of the contact force while simultaneously suppressing the vibration disturbance from the train. A numerical study is provided through the application to a simplified pantograph-catenary model.

  14. Study on Galloping Oscillation of Iced Catenary System under Cross Winds

    Directory of Open Access Journals (Sweden)

    Guo Chen

    2017-01-01

    Full Text Available This paper mainly aims at revealing the nature of the galloping oscillation of iced catenary system under cross winds. The aerodynamic force on the iced catenary system is assumed to be quasi-steady, and then the quasi-steady aerodynamic lift and drag coefficients are completed in FLUENT. By fitting the discrete simulation data, the expression of the vertical aerodynamic force is further obtained. According to the Den Hartog vertical galloping mechanism, the stability of iced catenary is discussed and the initial icing angle corresponding to the critical stability is obtained. On this basis, the dynamic model of the simple iced catenary system under cross winds is established. The partial differential vibration equation of the system is converted into the ordinary differential equation by the Galerkin method and then numerically solved. The condition of the unstable catenary motion in simulation is in agreement with that from theoretical stability analysis. In addition, the effects of structural damping, initial icing angle, and wind velocity on the system responses are investigated.

  15. Modelling And Dynamic Analysis Of Catenary Maintenance Vehicle By AdamsVI-Rail

    Directory of Open Access Journals (Sweden)

    Damla Vural Cavusoglu

    2017-06-01

    Full Text Available The railway transportation network which is become quite important in the recent times in our country and in the world is forced to make new investments by developing technology. Old trains give place to high-speed trains in consequence of the railway catenary lines and the rail systems enter into a mass renovation study. During the renovation studies it is needed the catenary maintenance vehicles which are responded the need fast with wide working area. Until this time while it is continuing the needs of these maintenance vehicles which are gained by import for our country sizeable amount of currency is exported. Thanks to this research in our country it is manufactured the catenary maintenance vehicle for the first time and while the national capital is lying within the national borders it is thought that it will be shaped a new work portfolio.

  16. Flexible riser integrity management: areas of concern and applications

    Energy Technology Data Exchange (ETDEWEB)

    Podskarbi, Mateusz [Schlumberger Servicos de Petroleo Ltda., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    Flexible risers are key enables for both deep water and shallow water offshore production developments. Number of flexible risers installed worldwide is into several thousands with two main concentration areas - offshore Brazil and North Sea. Flexible risers are subject to significant loads including environmental impacts, vessel motions, internal temperature and pressure as well as substantial installation loads. Excessive loads of one type or a combination of various types of loads can cause damage to the flexible that can lead to a catastrophic failure. Industry observed number of failures increasing in recent years. Operators and manufacturing companies are taking various steps to address this issue. One of possible approaches is to use monitoring instrumentation to measure riser response and integrity in real time. This paper reviews various types of flexible riser damage mechanisms caused by impact damage, corrosion, excessive pressure, armor wire rupture, compromising flexible riser minimum bend radius, excessive fatigue loading, etc. Failure mechanisms are reviewed with particular focus on the consequences that it causes in terms of risk to the infrastructure and detectable changes. Further part of the paper is focused on monitoring techniques employed and available to detect particular types of failure mechanisms. Systematic review of the monitoring techniques is provided with specific attention given to ability of these techniques to provide early warnings of riser failure. Evaluation of monitoring techniques versus modes of operation and failure mechanism is key to selecting appropriate system that ensures effectiveness of the integrity management program. (author)

  17. Pantograph catenary dynamic optimisation based on advanced multibody and finite element co-simulation tools

    Science.gov (United States)

    Massat, Jean-Pierre; Laurent, Christophe; Bianchi, Jean-Philippe; Balmès, Etienne

    2014-05-01

    This paper presents recent developments undertaken by SNCF Innovation & Research Department on numerical modelling of pantograph catenary interaction. It aims at describing an efficient co-simulation process between finite element (FE) and multibody (MB) modelling methods. FE catenary models are coupled with a full flexible MB representation with pneumatic actuation of pantograph. These advanced functionalities allow new kind of numerical analyses such as dynamic improvements based on innovative pneumatic suspensions or assessment of crash risks crossing areas that demonstrate the powerful capabilities of this computing approach.

  18. Choking Affects the Operation Diagram of a CFB Riser

    Directory of Open Access Journals (Sweden)

    H. L. Zhang

    2014-01-01

    Full Text Available Experiments in 3 different CFB risers have confirmed that common riser operations can be hampered in a well-defined (U, G range where choking occurs. Geldart A-type powders were investigated. Experimental results of the choking velocity were empirically correlated, being about 30% lower than predicted by the correlation of Bi and Fan, but largely exceeding other predictions. Introducing the findings into the operation diagram presented by Mahmoudi et al. adds a region where stable riser operation is impossible. The adapted diagram enables CFB designers to better delineate the operating characteristics.

  19. HDPE (High Density Polyethylene) pipeline and riser design in Guanabara Bay: challenges and solutions

    Energy Technology Data Exchange (ETDEWEB)

    Bomfimsilva, Carlos; Jorge, Joao Paulo Carrijo; Schmid, Dominique; Gomes, Rodrigo Klim [INTECSEA, Sao Paulo, SP (Brazil); Lima, Alexander Piraja [GDK, Salvador, BA (Brazil)

    2009-12-19

    Worldwide shipments of plastic pipes are forecasted to increase 5.2% per year since 2008, being commonly used for water supply and sewage disposal. The HDPE (High Density Polyethylene) pipes have been applied recently to deliver potable water and fire fighting water for the main pier of the LNG system in Guanabara Bay, Rio de Janeiro. The system contains three sizes of pipe outside diameter, 110 mm and 160 mm for water supply, and 500 mm for the fire fighting system. The main design challenges of the pipeline system included providing on-bottom stability, a suitable installation procedure and a proper riser design. The on-bottom stability calculations, which are quite different from the conventional steel pipelines, were developed by designing concrete blocks to be assembled on the pipeline in a required spacing to assure long term stability, knowing that plastic pipes are buoyant even in flooded conditions. The installation procedure was developed considering the lay down methodology based on surface towing technique. The riser was designed to be installed together with additional steel support structure to allow the entire underwater system to have the same plastic pipe specification up to the surface. This paper presents the main challenges that were faced during the design of the HDPE pipelines for the LNG system in Guanabara Bay, addressing the solutions and recommendations adopted for the plastic underwater pipeline system.

  20. Fatigue of Clip connectors for offshore drilling risers under biaxial tension

    Directory of Open Access Journals (Sweden)

    Gaur Vidit

    2014-06-01

    Full Text Available Drilling riser connectors designed by IFPEN undergo cyclic in-phase biaxial tension in their critical area. This type of loading was reproduced on steel tubular specimens loaded in cyclic tension and internal pressure. The fatigue lives were substantially reduced when the load biaxiality was increased from 0 to 0.4 and then further to 1, which was not captured by existing fatigue criteria. A deeper investigation is thus in progress. Emphasis is laid on the separate evaluation of mean stress and biaxiality effects, often treated in the same way in existing criteria. The influence of load biaxiality on the resistance of the steel to fatigue-corrosion in seawater will also be investigated.

  1. Strength and stability analysis of deep sea drilling risers

    National Research Council Canada - National Science Library

    Jin, Yang; Caihong, Liu; Hanbin, Liu; Renjun, Xie; Shijing, Cao

    2007-01-01

    In order to analyze the influence of vortex-induced vibration on the strength and stability of marine drilling risers, a simplified analytical model was established and a method for calculating vortex...

  2. Multifunctional two-stage riser fluid catalytic cracking process

    OpenAIRE

    Zhang, Jinhong; Shan, Honghong; Chen, Xiaobo; Li, Chunyi; Yang, Chaohe

    2014-01-01

    This paper described the discovering process of some shortcomings of the conventional fluid catalytic cracking (FCC) process and the proposed two-stage riser (TSR) FCC process for decreasing dry gas and coke yields and increasing light oil yield, which has been successfully applied in 12 industrial units. Furthermore, the multifunctional two-stage riser (MFT) FCC process proposed on the basis of the TSR FCC process was described, which were carried out by the optimization of reaction conditio...

  3. Adequacy of Paris equation for fatigue life prediction of rigid risers; Adequabilidade da equacao de Paris para a previsao de vida em fadiga de risers rigidos

    Energy Technology Data Exchange (ETDEWEB)

    Marco Filho, Flavio de [Universidade Federal, Rio de Janeiro, RJ (Brazil). Dept. de Engenharia Mecanica]. E-mail: flavio@serv.com.ufrj.br; Bastian, Fernando Luiz [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Programa de Engenharia Metalurgica e Materiais

    2003-07-01

    The results of a study of a comparison with the actual life reached by a specimen in the fatigue crack propagation test and the life predicted by the Paris law are presented. The fatigue crack propagation tests were done using circumferential welded joints of API 5L X-65 pipeline steel. These pipes can be used as rigid risers in submarine oil and gas extraction and transportation. The crack growth curves and the Paris equations were obtained under constant stress range conditions at the stress ratio levels of 0.5. The specimens of the welded joints were obtained from tubes of 660 mm diameter and 14.5 mm wall thickness. The test procedures followed the ASTM standards. The welded joints regions studied were: base metal, heat affected zone and weld metal. The results showed that the Paris law seems to be conservative on its predictions. (author)

  4. Catenary Action in Rebars Crossing a Casting Joint Loaded in Shear

    DEFF Research Database (Denmark)

    Sørensen, Jesper Harrild; Hoang, Linh Cao; Olesen, John Forbes

    2016-01-01

    Reinforcement crossing a casting joint loaded in shear exhibits catenary action as the shear displacement increases. The load carrying capacity of such a joint is in practice often calculated by use of empirical methods to account for shear friction effects or by a first order plastic analysis...

  5. Composite Risers for Deepwater Applications Risers composites pour applications en mer profonde

    Directory of Open Access Journals (Sweden)

    Metivaud G.

    2006-11-01

    Full Text Available This paper is devoted to the high performance composite tubes developed by the Institut Français du Pétrole (IFP and Aerospatiale for deepwater risers applications. The design principles of the tubes are first presented, along with results of preliminary work carried out as part of the initial feasibility study. Applications of composite tubes to drilling riser Kill and Choke lines and to TLP production risers, both of which have been studied in detail, are then described. Technical and operational advantages obtained from such applications are discussed. Cet article présente les travaux réalisés par l'Institut Français du Pétrole et l'Aerospatiale dans le domaine des tubes composites haute performance pour les applications aux liaisons fond-surface de forage et de production en mer profonde. Les matériaux composites avancés sont une classe de matériaux très particulière, présentant à la fois des caractéristiques mécaniques élevées et une densité spécifique faible. Ils sont utilisés principalement par les industries de l'aéronautique et de l'espace, mais l'industrie pétrolière en mer profonde est un secteur où ils peuvent trouver dans l'avenir des applications très intéressantes, notamment les tubes de risers. Les tubes de risers pétroliers en mer présentent en effet une gamme de spécifications élevées (diamètres, pression, traction, fatigue dans un environnement sévère et leur poids suspendu peut pénaliser fortement les systèmes de forage ou de production par grande profondeur d'eau. Un premier concept de tube composite haute performance a été développé par IFP et Aerospatiale au début des années 1980 ; sa partie courante, réalisée par enroulement filamentaire de fibres de verre R ou de fibres de carbone, et son système d'embout ont été soumis à une série d'essais mécaniques (pression interne jusqu'à 105 MPa, traction supérieure à 1 000 kN pour un diamètre nominal de 0,1 m, millions de

  6. A case study on riser analysis of a drilling riser in deep waters; Estudo de caso: analises estruturais e hidrodinamicas de um riser de perfuracao em aguas profundas

    Energy Technology Data Exchange (ETDEWEB)

    Roveri, Francisco E.; Pestana, Rafael G. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2008-07-01

    This paper presents a set of structural and hydrodynamic analyses of a connected marine riser, in 1900 meter water depth. Operating windows are determined for one year return period environmental conditions and for a set of drilling fluid weight density values. Parametric analyses are carried out to study the riser response sensitivity to variations in environmental conditions, drilling fluid weight density, upper and lower flex joint rotational stiffness and vessel motion phase angles. Current, drilling fluid weight density and vessel motion phase angle changes affect significantly the system response, whereas the response is not significantly affected by changes in wave height, wave period and flex joint rotational stiffness. (author)

  7. Technology to improve catenary voltage stability for a.c. railways; Verfahren zur Verbesserung der Spannungshaltung bei Wechselstrombahnen

    Energy Technology Data Exchange (ETDEWEB)

    Zynovchenko, Andriy [Balfour Beatty Rail GmbH, Offenbach (Germany). Abt. Systemtechnik

    2011-04-15

    Catenary voltage is one of the most important criteria for the design of a railway electrification system. The lowest voltage limits defined by the customer or by EN 50163 and EN 50388 may not be violated. The presented novel technique for improvement of the catenary voltage allows the extension of feeding area of a substation. This makes possible a reduction of the number of substations and enhancement of redundancy grade. (orig.)

  8. Le comportement mécanique des risers. Influence des principaux paramètres Mechanical Behaviour of Marine Risers Mode of Influence of Principal Parameters

    Directory of Open Access Journals (Sweden)

    Sparks C.

    2006-11-01

    Full Text Available Cet article a pour but de déterminer les principaux paramètres qui gouvernent le comportement mécanique des risers de forage et de production, et d'expliquer pourquoi et comment ils interviennent. Une compréhension claire de ces influences permet d'optimiser rapidement un riser donné sans avoir recours à un grand nombre d'analyses par ordinateur. Celui qui conçoit un riser est principalement préoccupé par les points suivants : - niveaux de contraintes dans la partie courante du riser ; - mouvements angulaires à la base du riser (ou moments, dans le cas d'une liaison rigide ; - mouvements relatifs au niveau de la liaison plate-forme/riser. La méthode utilisée dans cet article consiste à établir des expressions analytiques valables pour des risers simplifiés. Les conclusions tirées de ces expressions ont ensuite été verifiéés à l'aide d'un programme de calcul capable de simuler le comportement dynamique d'un riser dans des configurations variées. This paper attempts to identify the principal parameters, that influence the behavior of drilling and production risers and to explain how and why they do so. Clear understanding of these influences enable particular risers to be optimised rapidly without recourse to an inordinate number of computer analyses. The points of greatest concern, to the riser designer, are: a Stress levels in the main length of riser. (b Angular movement at sea bed (or moment, if the connection is rigid. (c Relative movement at riser/platform connection. The approach, used in the paper, has been ta derive analytical expressions, for simplified riser cases. Conclusions drawn from these expressions have then been checked for validity, by using a dynamic analysis computer program to simulate a wide range of cases.

  9. An efficient structural finite element for inextensible flexible risers

    Science.gov (United States)

    Papathanasiou, T. K.; Markolefas, S.; Khazaeinejad, P.; Bahai, H.

    2017-12-01

    A core part of all numerical models used for flexible riser analysis is the structural component representing the main body of the riser as a slender beam. Loads acting on this structural element are self-weight, buoyant and hydrodynamic forces, internal pressure and others. A structural finite element for an inextensible riser with a point-wise enforcement of the inextensibility constrain is presented. In particular, the inextensibility constraint is applied only at the nodes of the meshed arc length parameter. Among the virtues of the proposed approach is the flexibility in the application of boundary conditions and the easy incorporation of dissipative forces. Several attributes of the proposed finite element scheme are analysed and computation times for the solution of some simplified examples are discussed. Future developments aim at the appropriate implementation of material and geometric parameters for the beam model, i.e. flexural and torsional rigidity.

  10. Non-linear Static Analysis of Offshore Steep Wave Riser

    Directory of Open Access Journals (Sweden)

    Qiao Hongdong

    2016-01-01

    Full Text Available A new solution combining finite difference method and shooting method is developed to analyze the behavior of steep wave riser suffering from current loading. Based on the large deformation beam theory and mechanics equilibrium principle, a set of non-linear ordinary differential equations describing the motion of the steep wave riser are obtained. Then, finite difference method and shooting method are adopted and combined to solve the ordinary differential equations with zero moment boundary conditions at both the seabed end and surface end of the steep wave riser. The resulting non-linear finite difference formulations can be solved effectively by Newton-Raphson method. To improve iterative efficiency, shooting method is also employed to obtain the initial value for Newton-Raphson method. Results are compared with that of FEM by OrcaFlex, to verify the accuracy and reliability of the numerical method.

  11. Multifunctional two-stage riser fluid catalytic cracking process.

    Science.gov (United States)

    Zhang, Jinhong; Shan, Honghong; Chen, Xiaobo; Li, Chunyi; Yang, Chaohe

    This paper described the discovering process of some shortcomings of the conventional fluid catalytic cracking (FCC) process and the proposed two-stage riser (TSR) FCC process for decreasing dry gas and coke yields and increasing light oil yield, which has been successfully applied in 12 industrial units. Furthermore, the multifunctional two-stage riser (MFT) FCC process proposed on the basis of the TSR FCC process was described, which were carried out by the optimization of reaction conditions for fresh feedstock and cycle oil catalytic cracking, respectively, by the coupling of cycle oil cracking and light FCC naphtha upgrading processes in the second-stage riser, and the specially designed reactor for further reducing the olefin content of gasoline. The pilot test showed that it can further improve the product quality, increase the diesel yield, and enhance the conversion of heavy oil.

  12. Solids flow mapping in gas-solid risers

    Science.gov (United States)

    Bhusarapu, Satish Babu

    Gas-solid risers are extensively used in many industrial processes for gas-solid reactions (e.g. coal combustion and gasification) and for solid catalyzed gas phase reactions (e.g. fluid catalytic cracking, butane oxidation to maleic anhydride). Ab initio prediction of the complex multiphase fluid dynamics in risers is not yet possible, which makes reactor modeling difficult. In particular, quantification of solids flow and mixing is important. Almost all the experimental techniques used to characterize solids flow lead to appreciable errors in measured variables in large scale, high mass flux systems. In addition, none of the experimental techniques provide all the relevant data required to develop a satisfactory solids flow model. In this study, non-invasive Computer Automated Radioactive Particle Tracking (CARPT) is employed to visualize and quantify the solids dynamics and mixing in the gas-solid riser of a Circulating Fluidized Bed (CFB). A single radioactive tracer particle is monitored during its multiple visits to the riser and with an assumption of ergodicity, the following flow parameters are estimated: (a) Overall solids mass flux in the CFB loop. (b) Solids residence time distribution in the riser and down-comer. (c) Lagrangian and Eulerian solids velocity fields in a fully-developed section of the riser. This includes velocity fluctuations and components of the diffusivity tensor. The existing CARPT technique is extended to large scale systems. A new algorithm, based on a cross-correlation search, is developed for position rendition from CARPT data. Two dimensional solids holdup profiles are estimated using gamma-ray computed tomography. The image quality from the tomography data is improved by implementing an alternating minimization algorithm. This work establishes for the first time a reliable database for local solids dynamic quantities such as time-averaged velocities, Reynolds stresses, eddy diffusivities and turbulent kinetic energy. In addition

  13. Riser slugging - a mathematical model and the practical consequences

    Directory of Open Access Journals (Sweden)

    Svein I. Sagatun

    2005-04-01

    Full Text Available This article presents a novel approach to estimate severe riser slug build up time and consequently the slug period. The slug model is based on a simplified mechanical model. This information has subsequently been used to illustrate the effects of the traditional actions to prevent severe riser slugging. New field data from an offshore floating production platform and large scale experimental data are included. The experimental set up is described in detail. The estimate on the slug built up time provided by the simplified model matches data from the experiments, the full scale data and data in relevant references.

  14. Flexible riser global analysis for very shallow water

    OpenAIRE

    Karegar, Sadjad

    2013-01-01

    Master's thesis in Offshore technology Flexible risers are widely used for a range of water depths and can accommodate large floater motions when using a buoyant system. A wide range of buoyancy solutions have been developed for very shallow water (e.g. 30-50 m), shallow water (e.g. 90-110 m) and semi-deep water (e.g. 300-400 m) and in the ranges between these depths. Flexible risers can have different configurations. These different solutions have different characteristics which influe...

  15. Electrical features of catenary installations - judgement and comparison; Elektrische Eigenschaften von Oberleitungsanlagen - Beurteilung und Vergleich

    Energy Technology Data Exchange (ETDEWEB)

    Thiede, J. [Balfour Beatty Rail GmbH Power Systems, Offenbach (Germany)

    2002-06-01

    The electrical features of different catenary installations can only be compared or rated sensibly with regard to their usability in certain projects if uniform criterions and preconditions are applied. Those can largely be derived from the current European standards. (orig.) [German] Die elektrischen Eigenschaften von unterschiedlichen Oberleitungen lassen sich nur dann sinnvoll vergleichen oder im Hinblick auf die Verwendbarkeit fuer bestimmte Projekte beurteilen, wenn gleiche Massstaebe und Randbedingungen angesetzt werden. Diese lassen sich weitgehend aus den aktuellen europaeischen Normen ableiten. (orig.)

  16. 1000 meters water depth rigid TLP riser; Riser rigido de plataforma de pernas atirantadas para lamina d'agua de 1000 metros

    Energy Technology Data Exchange (ETDEWEB)

    Braga, Mauro Jacinto Pastor

    1990-07-01

    A procedure to estimate the fatigue life of a TLP riser in 1000 meters water depth based on a hydro-elastic analysis of an integrated riser-TLP model in the time domain is presented . The computational architecture is shown that makes it feasible to process and store the great amount of data involved. The procedure is applied to a 1000 meters water depth TLP with a set of 40 risers 8 inches in diameter equipped with a floatation layer. (author)

  17. Analysis of reasons causing riser feeding failure in nodular iron castings production

    Directory of Open Access Journals (Sweden)

    ZHOU Gen

    2005-11-01

    Full Text Available In addition to mold rigidity and metallurgical quality of iron melting, the main reasons causing riser feeding failure in nodular iron castings production are: (a open and cold metal flowing-over risers were adopted; (b riser location was not proper; (c riser was too small or/and not enough high; (d ingates did not freeze up instantly as soon as pouring finished;(e there're isolated hot spots in the casting which are not connected with feeding channel of the riser; (f the feeding channel of castings with small size and thin sections is too narrow for feeding liquid to enter casting; and so on.

  18. The analysis on coupling vibration of drill string and marine riser in deep-water drilling

    Directory of Open Access Journals (Sweden)

    C Han

    2016-09-01

    Full Text Available During drilling in the deep water, the system including marine riser and drill string over the wellhead exits strong dynamic response because of the motion of platform. The contact-collision problem between the drill string and marine riser under platform swaying is a highly non-linear dynamics problem, drill string and marine riser contact-collision position along the axis of marine riser is randomly distributed, and that there exits friction. In this paper, by using the method of finite element, the model of dynamical behavior of the system is set up, the state of contact between marine riser and drill string shows randomness. The rule of free lateral coupling vibration of drill string and marine riser has been obtained; the result shows the situation of random contact between drill string and marine rising. By case analysis the result shows that the platform swaying has great effect to the system of marine riser and drill string.

  19. Reliability-based dynamic positioning of floating vessels with riser and mooring system

    DEFF Research Database (Denmark)

    Fang, Shaoji; Leira, Bernt J.; Blanke, Mogens

    2011-01-01

    To maintain safety of a floating vessel with associated slender components such as risers and mooring line, the vessel is normally kept within a limited region. To specify a safe position in that region, this paper suggests a new position chasing algorithm with the consideration of both riser...... angles and mooring line tensions. The riser angles were considered in an object function in [1] and the mooring line tension was considered in an object function in [2]. The contribution of this paper is to combine riser angle and mooring line tension together in one unified object function....... A combination of scaled riser angles and structural reliability index is utilized to evaluate the “reserve capacity” relative to failure events. With this object function, the riser angles and mooring line tension are considered in a unified formulation, with higher weight added to the riser angles due...

  20. On the extreme response of heave-excited flexible risers

    Energy Technology Data Exchange (ETDEWEB)

    Sagrilo, L.V.S.; Siqueira, M.Q.; Ellwanger, G.B.; Lima, E.C.P. [Cidade Universitaria, Rio de Janeiro (Brazil). Dept. of Civil Engineering; Ribeiro, E.J.B.; Lemos, C.A.D. [Cidade Universitaria, Rio de Janeiro (Brazil). PETROBRAS Research and Development Center

    2000-07-01

    The focus of this paper is on the development of a highly effective practical approach to assess the short-term extreme response statistics of flexible risers excited by the first-order heave motion of a floating unit. The extreme response statistics is obtained by fitting a probability distribution directly to a sample of extreme response values. Each sample is obtained through the analysis of a short-time window of a heave motion realization that encompasses the instant when the extreme response takes place. The location of this window is determined with the help of a time-dependent nonlinear transfer function relating the response to the excitation. The analyses of three different flexible riser configurations illustrate the accuracy and the robustness of this approach to calculate the extreme response statistics. (author)

  1. modelling and modelling and simulation of coking in the riser

    African Journals Online (AJOL)

    eobe

    effective diffusivity in m/s2. Equation (1) is the model rate equation which incorporates mass transfer resistance terms, and . Equation (1) reverts to the ... conductivities in W/m.K, is specific heat capacity in. J/kg-K, Δ is enthalpy of cracking of species i in J/kg. The coupling between the riser and the regenerator is expressed in ...

  2. A CFD study of gas-solid jet in a CFB riser flow

    Energy Technology Data Exchange (ETDEWEB)

    Li, Tingwen; Guenther, Chris

    2012-03-01

    Three-dimensional high-resolution numerical simulations of a gas–solid jet in a high-density riser flow were conducted. The impact of gas–solid injection on the riser flow hydrodynamics was investigated with respect to voidage, tracer mass fractions, and solids velocity distribution. The behaviors of a gas–solid jet in the riser crossflow were studied through the unsteady numerical simulations. Substantial separation of the jetting gas and solids in the riser crossflow was observed. Mixing of the injected gas and solids with the riser flow was investigated and backmixing of gas and solids was evaluated. In the current numerical study, both the overall hydrodynamics of riser flow and the characteristics of gas–solid jet were reasonably predicted compared with the experimental measurements made at NETL.

  3. A biomechanical evaluation of staircase riser heights and tread depths during stair-climbing.

    Science.gov (United States)

    Mital, A; Fard, H F; Khaledi, H

    1987-08-01

    Several different staircase riser heights and tread depths were investigated in order to determine riser height and tread depth that minimized moments acting at the ankle, knee, and hipjoints while walking upstairs. The results indicated that joint moments were minimized when the riser height was 102 mm. For the tread depth, least moments were obtained when the depth was 305 mm. Copyright © 1987. Published by Elsevier Ltd.

  4. Advanced analysis and design for fire safety of steel structures

    CERN Document Server

    Li, Guoqiang

    2013-01-01

    Advanced Analysis and Design for Fire Safety of Steel Structures systematically presents the latest findings on behaviours of steel structural components in a fire, such as the catenary actions of restrained steel beams, the design methods for restrained steel columns, and the membrane actions of concrete floor slabs with steel decks. Using a systematic description of structural fire safety engineering principles, the authors illustrate the important difference between behaviours of an isolated structural element and the restrained component in a complete structure under fire conditions. The book will be an essential resource for structural engineers who wish to improve their understanding of steel buildings exposed to fires. It is also an ideal textbook for introductory courses in fire safety for master’s degree programs in structural engineering, and is excellent reading material for final-year undergraduate students in civil engineering and fire safety engineering. Furthermore, it successfully bridges th...

  5. Design Optimization for a Truncated Catenary Mooring System for Scale Model Test

    Directory of Open Access Journals (Sweden)

    Climent Molins

    2015-11-01

    Full Text Available One of the main aspects when testing floating offshore platforms is the scaled mooring system, particularly with the increased depths where such platforms are intended. The paper proposes the use of truncated mooring systems to emulate the real mooring system by solving an optimization problem. This approach could be an interesting option when the existing testing facilities do not have enough available space. As part of the development of a new spar platform made of concrete for Floating Offshore Wind Turbines (FOWTs, called Windcrete, a station keeping system with catenary shaped lines was selected. The test facility available for the planned experiments had an important width constraint. Then, an algorithm to optimize the design of the scaled truncated mooring system using different weights of lines was developed. The optimization process adjusts the quasi-static behavior of the scaled mooring system as much as possible to the real mooring system within its expected maximum displacement range, where the catenary line provides the restoring forces by its suspended line length.

  6. The Static WKB Solution to Catenary Problems with Large Sag and Bending Stiffness

    Directory of Open Access Journals (Sweden)

    Yuhung Hsu

    2014-01-01

    Full Text Available Large sag with a bending stiffness catenary is a subject that draws attention in the realm of fatigue analysis, estimation of suspension cable sag for bridge cable hoisting, and ocean engineering of the employment of mooring systems. However, the bending stiffness is the cause of boundary layers at the anchorage of cables, thereby finding a solution of the differential equation can be extremely difficult. Previous studies have tackled this problem with the perturbation method; yet, due to the complexity of the matching process and solution finding, the method might not be an ideal solution for engineering applications. Moreover, the finite difference method and the finite element method in numerical analysis can often be ineffective because of inappropriate parameter configuration and the drastic variation of functions in the boundary layers. Therefore, this study proposed a novel bending moment expression of a large sag catenary. The expression was derived from the sag identified using bending moment equations, and a solution was found by applying the WKB method (Wentzel-Kramers-Brillouin method to overcome the complex problem of boundary layers. Consequently, a simple solution of various mechanical properties in a cable with bending stiffness and large sag could be obtained.

  7. Vertical Position Control for Top Tensioned Riser with Active Heave Compensator

    DEFF Research Database (Denmark)

    Leira, Bernt J.; Fang, Shaoji; Blanke, Mogens

    2011-01-01

    The top and bottom angles of a marine riser are of crucial importance during e.g. drilling and workover operations. A ver- tical position control with active heave compensator (AHC) is proposed to maintain the safety of the riser when subjected to environmental excitations. The possibility...

  8. Singing mitigation in an export riser via liquid injection: a field case study

    NARCIS (Netherlands)

    Belfroid, S.P.C.; Korst, H.J.C.; Beek, P.J.G. van; Lunde, K.; Eidsvik, I.G.; Hansen, F.; Olsen, B.

    2014-01-01

    Flexible Risers are prone to the generation of high amplitude tonal noise, i.e. a so-called singing riser. Recently, severe vibrations and high noise levels were encountered on the turret of an FPSO in the Norwegian Sea, resulting in significantly reduced production. The vibrations could be

  9. Modelling and Simulation of Coking in the Riser of an Industrial ...

    African Journals Online (AJOL)

    Under normal Fluid Catalytic Cracking (FCC) conditions, coke is the most important factor that affects catalyst activity. A pseudo homogeneous two - dimensional (2D) model of an industrial FCC riser is here presented. The FCC riser models of previous researchers were mostly based on the assumption of negligible mass ...

  10. Catenary network concepts and autotransformer system at German Railway; Oberleitungsnetzkonzepte und Autotransformersystem bei der Deutschen Bahn

    Energy Technology Data Exchange (ETDEWEB)

    Eberling, W.; Levermann-Vollmer, D. [DB Energie GmbH, Frankfurt (Germany); Klinge, R.; Martens, G. [Balfour Beatty Rail GmbH, Power Systems, Offenbach (Germany)

    2002-07-01

    In Germany different circuitry designs have been developed for the catenaries supplied with AC 15 kV 16,7 Hz. By energy feeding with doubled voltage the multi-voltage system with autotransformers offers an advantageous alternative. Conversion of the about 130 km long double track line Prenzlau-Stralsund allows to suppress one converter station and three neutral sections as well as to save energy. Development of this pilot application will continue. (orig.) [German] Fuer die mit AC 15 kV 16,7 Hz gespeisten Oberleitungen in Deutschland wurden verschiedene Schaltungen entwickelt. Das Mehrspannungssystem mit Autotransformern bietet durch die Energiezufuhr mit doppelter Spannung eine guenstige Alternative. Bei der Umstellung der rund 130 km langen zweigleisigen Strecke Prenzlau-Stralsund kann auf ein Umformerwerk und drei Schutzstrecken verzichtet und Energie gespart werden. Diese Pilotanwendung wird weiter entwickelt. (orig.)

  11. Catenary Analysis and Calculation Method of Track Rope of Cargo Cableway with Multiple Loads

    Directory of Open Access Journals (Sweden)

    Qin Jian

    2016-01-01

    Full Text Available According to actual working condition, the catenary equations of elastic track tope for setting-up is proposed based on the cableway erection requirement, such as the erection angle of end, the initial cable length and midpoint position of cable. The mechanics equilibrium equations, the loads span equations and the consistent equations are presented by analysis of track rope stress state under loads. The nonlinear equations are constructed for elastic track tope with multiple loads and the initial values of newton iteration method are obtained to solve the nonlinear equations. The results of this method are compared with the testing results and numerical results in other literatures and the contrast verifies the reliability of this method. The method is more concise and has smaller amount of calculations with a unified form. It can provide effective means to design the cargo cableway and to check the engineering safety during the erection stage and running stage of cableway.

  12. Modeling and Experiments of Severe Slugging in a Riser System

    Directory of Open Access Journals (Sweden)

    Lin Wang

    2016-01-01

    Full Text Available A transient mathematical model based on continuity equations for liquid and gas phases, with a momentum equation for the mixture, was developed, and numerical solutions and simulations corresponding to severe slugging in pipeline-riser system were presented, and the results were compared with the experimental data to verify the mathematical model. In numerical solutions, backward Euler schemes were adopted as predictors and trapezoidal methods were used as correctors. Variable time steps were employed for higher computational efficiency and accuracy in the integration. Experiments of severe slugging characteristics were performed, and the simulation results of the cycle periods and bottom pressure were compared with experimental values. Finally, the calculation results of detailed characteristics were analyzed thoroughly. The results show that the developed mathematical model can accurately predict the cycle time and the detailed characteristics of severe slugging. Under the experimental conditions, the liquid slug length can reach 1.6 times the height of the riser, and the maximum instantaneous gas velocity of outlet is 50 times the inlet gas velocity, and the maximum instantaneous liquid velocity of outlet is 28 times the inlet liquid velocity, having important implications for the hazard assessment of severe slugging.

  13. Kennedy Space Center (KSC) Pad B Catenary Capability Analysis and Technical Exchange Meeting (TEM) Support

    Science.gov (United States)

    Wilson, Timmy R.; Kichak, Robert; Rakov, Vladimir; Kithil, Richard, Jr.; Sargent, Noel B.

    2009-01-01

    The existing lightning protection system at Pad 39B for the Space Shuttle is an outgrowth of a system that was put in place for the Apollo Program. Dr. Frank Fisher of Lightning Technologies was a key participant in the design and implementation of that system. He conveyed to the NESC team that the catenary wire provision was put in place quickly (as assurance against possible vehicle damage causing critical launch delays) rather than being implemented as a comprehensive system designed to provide a high degree of guaranteed protection. Also, the technology of lightning protection has evolved over time with considerable work being conducted by groups such as the electric utilities companies, aircraft manufacturers, universities, and others. Several accepted present-day methods for analysis of lightning protection were used by Drs. Medelius and Mata to study the expected lightning environment for the Pad 39B facility and to analyze the degree of protection against direct lightning attachment to the Space Shuttle. The specific physical configuration directly affects the vulnerability, so cases that were considered included the RSS next to and rolled back from the Space Shuttle, and the GOx Vent Arm both extended and withdrawn from the ET. Elements of the lightning protection system at Pad 39B are shown in Figure 6.0-1 and consist of an 80 foot insulating mast on top of the Fixed Support Structure (FSS), a catenary wire system that runs from the mast in a North/South direction to grounds 1000 feet away on each side of the mast, the RSS which can either be next to or away from the Space Shuttle, and a GOx vent that can either be extended or retracted from the top of the ET.

  14. Monitoring system of depressurization valves of migrated gas in annular space of flexible risers

    Energy Technology Data Exchange (ETDEWEB)

    Mesquita, Luiz A.; Santos, Joilson M.; Carvalho, Antonio L.; Loureiro, Patricia [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2005-07-01

    PETROBRAS Research and Development Center - CENPES developed an automatic system for monitoring pressure of annular space due to permeation of gas in flexible risers to inspect continuously integrity of such lines. To help maintaining physical integrity of flexible risers, two PSV's are installed to end fittings on top of riser, so that operation of any valve grants the maximum admissible gas pressure within the riser annular space, as overpressure might cause damages to external polymeric layer of flexible riser. Due to the fact that there is no mechanism allowing operation to verify correct PSV performance and frequency of valve's closings and openings, we felt to be necessary the development and implement an automatic instrumented system, integrated to platform's automation and control infrastructure. The objective of this instrumentation is to monitor and register pressure of annular space in flexible riser, as well as XV's depressurization frequency. Having such information registered and monitored, can infer some riser structural conditions, anticipating repairs and preventive maintenance. In this paper we present developed system details including instruments required, application, operation of associated screens that are used in the ECOS, with events, alarms and industrial automation services required (Application development and system integration). (author)

  15. Multiport riser and flange assemblies acceptance test report

    Energy Technology Data Exchange (ETDEWEB)

    Precechtel, D.R.; Schroeder, B.K.

    1994-09-12

    This document presents the results of the acceptance test for the multiport riser (MPR) and multiport flange (MPF) assemblies. The accepted MPR and MPF assemblies will be used in support of the hydrogen mitigation project for double-shell waste tank 241-SY-101 and other related projects. The testing described in this document verifies that the mechanical and interface features are operating as designed and that the unit is ready for field service. The objectives of the acceptance testing were as follows: Basic equipment functions and mechanical interfaces were verified; Installation and removal of equipment were demonstrated to the degree possible; Operation of the decon spray system and all valving was confirmed; and the accumulated leak rate of the MPR and MPF assemblies was determined.

  16. The effect of a soap film on a catenary: measurement of surface tension from the triangular configuration

    Energy Technology Data Exchange (ETDEWEB)

    Behroozi, F [Department of Physics, University of Northern Iowa, Cedar Falls, IA 50614 (United States); Behroozi, P S, E-mail: behroozi@uni.edu [Department of Physics, Stanford University, Stanford, CA 94305 (United States)

    2011-09-15

    A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal rod, three new and distinct configurations are possible if a soap film covers the area bounded by the chain and the rod. We first review the general problem and discuss the conditions under which the chain assumes a concave, triangular or convex configuration. The deciding factor is the strength of surface tension relative to the gravitational force per unit length of the chain. The conditions under which the chain assumes the shape of a perfect triangle are discussed in greater detail and analysed to obtain the tension along the chain. The triangular configuration is especially intriguing to undergraduates and may be used as a simple experiment to obtain the surface tension of the soap solution by measuring just one angle of the triangle.

  17. A New Contactless Fault Diagnosis Approach for Pantograph-Catenary System Using Pattern Recognition and Image Processing Methods

    Directory of Open Access Journals (Sweden)

    AYDIN, I.

    2014-08-01

    Full Text Available Comfort and safety of railway transport has become more important as train speeds continue to increase. In electrified railways, the electrical current of the train is produced by the sliding contact between the pantograph and catenary. The quality of the current depends on the reliability of contact between the pantograph and catenary. So, pantograph inspection is very important task in electrified railways and it is periodically made for preventing dangerous situations. This inspection is operated manually by taking the pantograph to the service for visual anomalies. However, this monitoring is impractical because of time consuming and slowness, as locomotive remains disabled. An innovative method based on image processing and pattern recognition is proposed in this paper for online monitoring of the catenary-pantograph interaction. The images are acquired from a digital line-scan camera. Data are simultaneously processed according to edge detection and Hough transform, and then the obtained features are provided to a D-Markov based state machine, and the pantograph related faults, such as overheating of the pantograph strip, bursts of arcing, and irregular positioning of the contact line are diagnosed. The proposed method is verified by real faulty and healthy pantograph videos.

  18. Strength analysis of adhesive joints of riser pipes in deep sea environment loadings

    National Research Council Canada - National Science Library

    Zhang, Yu; Qin, Tai Yan; Noda, Nao Aki; Duan, Meng Lan

    2013-01-01

    Nowadays, adhesive joints are widely used in riser pipes, which are subjected to many kinds of loadings in deep sea, such as external pressure, internal pressure, tension, torsion, bending, and also...

  19. Dynamic responses of a riser under combined excitation of internal waves and background currents

    Directory of Open Access Journals (Sweden)

    Min Lou

    2014-09-01

    Full Text Available In this study, the dynamic responses of a riser under the combined excitation of internal waves and background currents are studied. A modified Taylor-Goldstein equation is used to calculate the internal waves vertical structures when background currents exist. By imposing rigid-lid boundary condition, the equation is solved by Thompson-Haskell method. Based on the principle of virtual work, a nonlinear differential equation for riser motions is established combined with the modified Morison formula. Using Newmark-β method, the motion equation is solved in time domain. It is observed that the internal waves without currents exhibit dominated effect on dynamic response of a riser in the first two modes. With the effects of the background currents, the motion displacements of the riser will increase significantly in both cases that wave goes along and against the currents. This phenomenon is most obviously observed at the motions in the first mode.

  20. Dynamic responses of a riser under combined excitation of internal waves and background currents

    Directory of Open Access Journals (Sweden)

    Lou Min

    2014-09-01

    Full Text Available In this study, the dynamic responses of a riser under the combined excitation of internal waves and background currents are studied. A modified Taylor-Goldstein equation is used to calculate the internal waves vertical structures when background currents exist. By imposing rigid-lid boundary condition, the equation is solved by Thompson-Haskell method. Based on the principle of virtual work, a nonlinear differential equation for riser motions is established combined with the modified Morison formula. Using Newmark-β method, the motion equation is solved in time domain. It is observed that the internal waves without currents exhibit dominated effect on dynamic response of a riser in the first two modes. With the effects of the background currents, the motion displacements of the riser will increase significantly in both cases that wave goes along and against the currents. This phenomenon is most obviously observed at the motions in the first mode

  1. Frequency domain response of a parametrically excited riser under random wave forces

    Science.gov (United States)

    Lei, Song; Zhang, Wen-Shou; Lin, Jia-Hao; Yue, Qian-Jin; Kennedy, D.; Williams, F. W.

    2014-01-01

    Floating Production, Drilling, Storage and Offloading units represent a new technology with a promising future in the offshore oil industry. An important role is played by risers, which are installed between the subsea wellhead and the Tension Leg Deck located in the middle of the moon-pool in the hull. The inevitable heave motion of the floating hull causes a time-varying axial tension in the riser. This time dependent tension may have an undesirable influence on the lateral deflection response of the riser, with random wave forces in the frequency domain. To investigate this effect, a riser is modeled as a Bernoulli-Euler beam. The axial tension is expressed as a static part, along with a harmonic dynamic part. By linearizing the wave drag force, the riser's lateral deflection is obtained through a partial differential equation containing a time-dependent coefficient. Applying the Galerkin method, the equation is reduced to an ordinary differential equation that can be solved using the pseudo-excitation method in the frequency domain. Moreover, the Floquet-Liapunov theorem is used to estimate the stability of the vibration system in the space of parametric excitation. Finally, stability charts are obtained for some numerical examples, the correctness of the proposed method is verified by comparing with Monte-Carlo simulation and the influence of the parametric excitation on the frequency domain responses of the riser is discussed.

  2. Numerical investigation of vortex shedding and vortex-induced vibration for flexible riser models

    Directory of Open Access Journals (Sweden)

    Zheng-Shou Chen

    2010-06-01

    Full Text Available The numerical study about the vortex-induced vibration and vortex shedding in the wake has been presented. Prior to the numerical simulation of flexible riser systems concerning engineering conditions, efficiency validating of the proposed FSI solution method have been performed. The comparison between numerical simulation and published experimental data shows that the CFD method designed for FSI solution could give acceptable result for the VIV prediction of flexible riser/pipe system. As meaningful study on VIV and vortex shedding mode with the focus on flexible riser model systems, two kinds of typical simulation cases have been carried out. One was related to the simulation of vortex visualization in the wake for a riser model subject to forced oscillation, and another was related to the simulation of fluid-structure interaction between the pipes of coupled multi-assembled riser system. The result from forced oscillation simulation shows that the vortex-induced vibration with high response frequency but small instantaneous vibration amplitude contributes to vortex conformation as much as the forced oscillation with large normalized amplitude does, when the frequency of forced oscillation was relatively high. In the multi-assembled riser systems, it has been found that the external current velocity and the distance between two pipes are the critical factors to determine the vibration state and the steady vibration state emerging in quad-pipe system may be destroyed more easily than dual-pipe system.

  3. Features of a time domain simulation tool for rigid riser design

    Energy Technology Data Exchange (ETDEWEB)

    Morooka, Celso K.; Brandt, Dustin M. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Petroleo; Matt, Cyntia G.C.; Franciss, Ricardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2008-07-01

    This paper present a number of numerical implementations designed for the analysis of rigid riser's static and dynamic behavior that includes the effects of vortex induced vibrations (VIV) and marine hydrodynamic loads in time domain. Features include the ability to consider pipe with a free-span utilizing a soil/riser interaction model. An implementation of a numerical coupling scheme to couple the vertical riser and platform dynamics was developed to allow prediction of the sub sea Blow-Out Preventer (BOP) re-entry into a sub sea petroleum well when drilling different phases of deep and ultra-deep wells. The developments contains support for the consideration of the Self Standing Hybrid Riser (SSHR) configuration which has been shown to be a promising riser configuration in deep and ultra-deep waters. A graphical interface was also created to better grasp the results and aid in the modeling, processing and to help analyze the numerical simulations, contributing to enhance agility and quality of the riser design and analysis processes. (author)

  4. The Architecture and Beyond of Tread and Riser

    Directory of Open Access Journals (Sweden)

    Sai Sanath

    2016-01-01

    The primary constitution of stairs is the arrangement of horizontal and vertical measures known as tread and riser. This is the simplest arrangement that essentially conveys people from one level to the other with required comfort and safety. Steps are a universal symbol with multiple interpretations. They are the most generally used similes in art, philosophy and psychology. Stairs occupy a unique status in the built environment because they not only convey people, but also symbolize the psychological, spiritual and artistic aspects of human nature. The mental significance and symbolic connotations of steps are deeply rooted. Understanding the role of stairs in different spheres of human need and expression is crucial in approaching its design. The pattern of stairs is dependent on the type of materials and other related design considerations. It is one of the unique architectural entities that reflect the various facets of social, psychological, artistic, metaphysical and religious dimensions. The importance of physical activity in the rising sedentary life styles is linked to the design of building elements, especially the staircases. The advancement in technology has displaced the role of stairs into an inconsequential means of emergency escape. But the importance of physical activity in the rising sedentary lifestyle has revitalized the concept of stairs as an active building component. The mono functional approach to staircases in high-rise buildings, especially as the means of escape in emergency situations, indicates that the design of staircases as multi functional element is still under the confines of design explorations. This paper is an attempt to understand the concept of stairs not only from the evolutionary point of view, but also the associated metaphoric meanings and its emerging multi facet identity. The concept of vertical accessibility in the form of tread and riser arrangement makes stairs a timeless phenomenon. The approach to multi utility

  5. Yield Improvement in Steel Casting (Yield II)

    Energy Technology Data Exchange (ETDEWEB)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to

  6. Flow Mapping in a Gas-Solid Riser via Computer Automated Radioactive Particle Tracking (CARPT)

    Energy Technology Data Exchange (ETDEWEB)

    Muthanna Al-Dahhan; Milorad P. Dudukovic; Satish Bhusarapu; Timothy J. O' hern; Steven Trujillo; Michael R. Prairie

    2005-06-04

    Statement of the Problem: Developing and disseminating a general and experimentally validated model for turbulent multiphase fluid dynamics suitable for engineering design purposes in industrial scale applications of riser reactors and pneumatic conveying, require collecting reliable data on solids trajectories, velocities ? averaged and instantaneous, solids holdup distribution and solids fluxes in the riser as a function of operating conditions. Such data are currently not available on the same system. Multiphase Fluid Dynamics Research Consortium (MFDRC) was established to address these issues on a chosen example of circulating fluidized bed (CFB) reactor, which is widely used in petroleum and chemical industry including coal combustion. This project addresses the problem of lacking reliable data to advance CFB technology. Project Objectives: The objective of this project is to advance the understanding of the solids flow pattern and mixing in a well-developed flow region of a gas-solid riser, operated at different gas flow rates and solids loading using the state-of-the-art non-intrusive measurements. This work creates an insight and reliable database for local solids fluid-dynamic quantities in a pilot-plant scale CFB, which can then be used to validate/develop phenomenological models for the riser. This study also attempts to provide benchmark data for validation of Computational Fluid Dynamic (CFD) codes and their current closures. Technical Approach: Non-Invasive Computer Automated Radioactive Particle Tracking (CARPT) technique provides complete Eulerian solids flow field (time average velocity map and various turbulence parameters such as the Reynolds stresses, turbulent kinetic energy, and eddy diffusivities). It also gives directly the Lagrangian information of solids flow and yields the true solids residence time distribution (RTD). Another radiation based technique, Computed Tomography (CT) yields detailed time averaged local holdup profiles at

  7. Validation Plan of Turbulence Models for Internal Gas Flow Analysis in a Heated Rectangular Riser Duct

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sin-Yeob; Shin, Dong-Ho; Park, Goon-Cherl; Cho, Hyoung Kyu [Seoul National Univ., Seoul (Korea, Republic of); Kim, Chan-Soo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    VHTR being developed at Korea Atomic Energy Research Institute adopts an air-cooled Reactor Cavity Cooling System (RCCS) incorporating rectangular riser channels to remove the afterheat emitted from the reactor vessel. Because the performance of RCCS is determined by heat removal rate through the RCCS riser, it is important to understand the heat transfer phenomena in the RCCS riser to ensure the safety of the reactor. In the mixed convection, due to the buoyance force induced by temperature and density differences, local flow structure and heat transfer mode near the heated wall have significantly dissimilar characteristics from both forced convection and free convection. In this study, benchmark calculation was conducted to reproduce the previous statements that V2F turbulence model can capture the mixed convection phenomena with the Shehata's experimental data. Then, the necessity of the model validation for the mixed convection phenomena was confirmed with the CFD analyses for the geometry of the prototype RCCS riser. For the purpose of validating the turbulence models for mixed convection phenomena in the heated rectangular riser duct, validation plan with three experimental tests was introduced. Among them, the flow visualization test facility with preserved cross-section geometry was introduced and a preliminary test result was shown.

  8. Thermal stress analysis method considering geometric effect of risers in sand mold casting process

    Directory of Open Access Journals (Sweden)

    S. Y. Kwak

    2014-11-01

    Full Text Available Solidification and fluid flow analysis using computer simulation is a current common practice. There is also a high demand for thermal stress analysis in the casting process because casting engineers want to control the defects related to thermal stresses, such as large deformation and crack generation during casting. The riser system is an essential part of preventing the shrinkage defects in the casting process, and it has a great influence on thermal phenomena. The analysis domain is dramatically expanded by attaching the riser system to a casting product due to its large volume, and it makes FEM mesh generation difficult. However, it is difficult to study and solve the above proposed problem caused by riser system using traditional analysis methods which use single numerical method such as FEM or FDM. In this paper, some research information is presented on the effects of the riser system on thermal stress analysis using a FDM/FEM hybrid method in the casting process simulation. The results show the optimal conditions for stress analysis of the riser model in order to save computation time and memory resources.

  9. Study and Test of a New Bundle-Structure Riser Stress Monitoring Sensor Based on FBG

    Directory of Open Access Journals (Sweden)

    Jian Xu

    2015-11-01

    Full Text Available To meet the requirements of riser safety monitoring in offshore oil fields, a new Fiber Bragg Grating (FBG-based bundle-structure riser stress monitoring sensor has been developed. In cooperation with many departments, a 49-day marine test in water depths of 1365 m and 1252 m was completed on the “HYSY-981” ocean oil drilling platform. No welding and pasting were used when the sensor was installed on risers. Therefore, the installation is convenient, reliable and harmless to risers. The continuous, reasonable, time-consistent data obtained indicates that the sensor worked normally under water. In all detailed working conditions, the test results show that the sensor can do well in reflecting stresses and bending moments both in and in magnitude. The measured maximum stress is 132.7 MPa, which is below the allowable stress. In drilling and testing conditions, the average riser stress was 86.6 MPa, which is within the range of the China National Offshore Oil Corporation (CNOOC mechanical simulation results.

  10. The effect of particle inlet conditions on FCC riser hydrodynamics and product yields.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S. L.; Golchert, B.; Lottes, S. A.; Zhou, C. Q.; Huntsinger, A.; Petrick, M.

    1999-10-11

    Essential to today's modern refineries and the gasoline production process are fluidized catalytic cracking units. By using a computational fluid dynamics (CFD) code developed at Argonne National Laboratory to simulate the riser, parametric and sensitivity studies were performed to determine the effect of catalyst inlet conditions on the riser hydrodynamics and on the product yields. Simulations were created on the basis of a general riser configuration and operating conditions. The results of this work are indications of riser operating conditions that will maximize specific product yields. The CFD code is a three-dimensional, multiphase, turbulent, reacting flow code with phenomenological models for particle-solid interactions, droplet evaporation, and chemical kinetics. The code has been validated against pressure, particle loading, and product yield measurements. After validation of the code, parametric studies were performed on various parameters such as the injection velocity of the catalyst, the angle of injection, and the particle size distribution. The results indicate that good mixing of the catalyst particles with the oil droplets produces a high degree of cracking in the riser.

  11. Dynamic fatigue reliability of contact wires based on dynamic simulation of high-speed pantograph-catenary

    Science.gov (United States)

    Hu, Ping; Liang, Jie; Fan, Wenli

    2017-05-01

    This paper proposed a dynamic fatigue reliability method of contact wires based on dynamic simulation of high-speed pantograph-catenary. Firstly, the Weibull distribution was adopted to describe the fatigue life of contact wires so as to build the fatigue reliability model of contact wires. And then 10 finite element models of elastic chain type for contact networks were set up with the EN50367 parameter. Thereafter the stress time of the weakest unit on contact wires was calculated through the finite element simulation. Secondly, the mean value and amplitude of each stress cycle were calculated by means of rain flow counting method, and these values were put into the reliability model to draw the changing curve of the fatigue reliability of contact wires with time. The numerical example showed that the fatigue reliability of contact wires would be less than 0.98 when these wires were used for more than 10 years. The method provided in this paper can be used to estimate the fatigue reliability of contact wires more accurately, and it can be used as a reference for the reliability design of the catenary system and the formulation of preventive maintenance plans.

  12. Eulerian-Lagrangian Simulations of Three-Dimensional Turbulent Riser Flows

    Science.gov (United States)

    Capecelatro, Jesse; Pepiot, Perrine; Desjardins, Olivier

    2010-11-01

    Particle suspended flows in vertical risers are used in many industries in the form of circulating fluidized beds. Applications include gasification/pyrolysis for biofuel conversion, coal combustion, and fluid catalytic cracking. Experimental studies have shown riser flows to be unsteady with large particle concentration fluctuations. Regions of densely packed particles, referred to as clusters form, which greatly affect the overall flow behavior and mixing properties. Because the solid phase is opaque, quantitative experimental results are limited, and therefore computational fluid dynamics (CFD) is used here to simulate 3D riser flows. The gas phase is solved with a high-order fully conservative finite difference code called NGA, tailored for turbulent flow computation. Lagrangian tracking is used to solve the particle phase. Statistics are computed for both the gas and particle phases, along with characteristic cluster sizes, shape, and velocities. Inter-particle collisions are considered and shown to affect the clustering behavior of the flow.

  13. The impact of a grain of sand: increasing production speed in flexible risers generates significant savings in gas production

    NARCIS (Netherlands)

    Bokhorst, E. van; Blokland, H.

    2012-01-01

    Deep-sea oil and gas production normally involves the use of flexible risers that comprise a metal carcass with a large number of enveloping layers that safeguard the integrity of the pipe system. The flexible risers are hung from a floating platform and may be supported by several floating buoys to

  14. Model-Free Predictive Anti-Slug Control of a Well-Pipeline-Riser

    Directory of Open Access Journals (Sweden)

    Christer Dalen

    2016-01-01

    Full Text Available Simplified linearized discrete time dynamic state space models are developed for a 3-phase well-pipeline-riser and tested together with a high fidelity dynamic model built in K-Spice and LedaFlow. In addition the Meglio pipeline-riser model is used as an example process. These models are developed from a subspace algorithm, i.e. Deterministic and Stochastic system identification and Realization (DSR, and implemented in a Model Predictive Controller (MPC for stabilizing the slugging regime. The MPC, LQR and PI control strategies are tested.

  15. Thermal Performance of Solar Hot Water Systems Using a Flat Plate Collector of Accelerated Risers

    Directory of Open Access Journals (Sweden)

    KE Amori

    2012-06-01

    Full Text Available This study focuses on a comparison of the performance of two similar locally-fabricated solar water heaters. One of the collectors features a new design for accelerated absorber; its risers are made of converging ducts whose exit area is half that of the entrance. The other collector is a conventional absorber, with risers of the same cross sectional area along its length. Each collector is the primary part of an indirect thermosyphon circulation solar hot water system. Both collectors face south with a fixed tilt angle of 33.3

  16. Computer modeling of a riser-type fluid catalytic Cracking (FCC ...

    African Journals Online (AJOL)

    Computer modeling of a riser-type fluid catalytic Cracking (FCC) reactor. P N Josiah, O M Etebu. Abstract. No Abstract. Global Journal of Engineering Research Vol. 5 (1&2) 2006: pp. 45-52. Article Metrics. Metrics Loading ... Metrics powered by PLOS ALM · http://dx.doi.org/10.4314/gjer.v5i1.18967.

  17. Radioisotope inventory of T101AZ thermocouple tree from riser 13D

    Energy Technology Data Exchange (ETDEWEB)

    Kessler, S.F., Westinghouse Hanford

    1996-06-12

    The radionuclide inventory for the thermocouple tree removed from tank T101-AZ riser 13D was estimated using measured {sup 137}Cs activity. This activity was measured by detectors as the tree was removed from the tank. Other radionuclide activities were estimated using the results of tank samples.

  18. An approach to measure the catenary geometry on high-speed railways based on infrared image processing

    Science.gov (United States)

    Wang, Yan-guo

    2017-07-01

    Catenary geometry measurement is one of the main inspection fields to evaluate the infrastructure quality and status of power supply system on high-speed railways. Existing measurement methods have disadvantages of complex system architecture, expensive device cost, or sensitive to environment changes. In this paper, a new measurement approach is proposed which is based on infrared image processing. The system architecture is compact in hardware, and environment changes have no effects on the measurement results. Moreover, the infrared images are shared by thermal cameras from other inspection systems, which means a low device cost of the system. The proposed method has been successfully used on the comprehensive inspection train, which shows the advantages in infrastructure inspection on high-speed railways.

  19. Anchoring FRP Composite Armor in Flexible Offshore Riser Systems

    DEFF Research Database (Denmark)

    Costache, Andrei

    Unbonded flexible pipes find extensive use in the offshore oil industry. Although more expensive than rigid pipe, the total cost of flexible pipe installations are often less. This is because flexible pipes are easier to store and deploy, coupled with superior fatigue performance. Among other...... capabilities.The structure of flexible pipes consists of several concentric layers, each with a specific purpose. The most common used flexible pipe is the type III, which contains a central component, made from an interlocking stainless steel structure that provides collapse strength. The central component...... is called the carcass. A permeation polymer barrier is extruded over the carcass, followed by the pressure armor. On top, two counter-wound helical layers form the tensile armor. These carry forces in axial direction, and constitute the main focus of this thesis. In conventional flexible pipes, the tensile...

  20. Study on the dynamic behaviour in line and transversal of rigid production riser; Estudo do comportamento dinamico 'in line' e transversal de 'riser' rigido de producao

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Fernanda Pinheiro; Kubota, Helio Y.; Morooka, Celso K. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Petroleo]. E-mail: fernanda@dep.fem.unicamp.br; Ferrari Junior, Joao Alfredo; Ribeiro, Elton J.B. [PETROBRAS, Rio de Janeiro, RJ (Brazil)]. E-mail: jferrari@petrobras.com.br

    2003-07-01

    Due to the great number of petroleum reserves discovered, principally at deep water, in Brazil has been broached different frontiers of studies in analysis of the offshore production systems. In the present work is analyzed the behavior of a vertical rigid production riser, pipeline connection from the bottom of the sea to a production installation with dry completion (floating platform) at the sea surface. It is presented fundamentals of the in line and transversal riser behavior. The results obtained show the riser displacements under the direct action of the sea waves, current and motions of floating platform at the sea surface. It is studied the influence of different system parameters on the riser displacements, and this results are compared with experimental data and others available from the literature. (author)

  1. 3D simulation of the catalyst density radial distribution in a riser of the FCC unit; Simulacao 3D da distribuicao radial de densidade do catalisador num riser de uma unidade de FCC

    Energy Technology Data Exchange (ETDEWEB)

    Apolonio, Adelia M.; Santos, Valdemir A. dos; Finkler, Christine L.L. [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil); Dantas, Carlos C. [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Energia Nuclear

    2008-07-01

    Local variations in the catalyst/vacuum gas oils mixing can lead to low conversions in some parts of a fluid cracking catalytic riser, while in other parts, high conversions will produce undesirable fuel gas and coke quantities. Knowledge of the apparent solid concentration in a cross-section of the riser is then essential. A computational program to generate tri dimensional graphics and level curves of the radial catalyst density in FCC risers was elaborated. The algorithm is based on determinations of the polynomial coefficients with aid of least square method and was tested with literature data, obtained by applications of nuclear technique of gamma radiation attenuation. The simulation results showed convergence with the experimental data. The precision of the mapping depends on the number of measurements and promote better conditions of diagnostic of the distribution catalyst type in the riser. (author)

  2. Dalia integrated production bundle (IPB): an innovative riser solution for deep water fields

    Energy Technology Data Exchange (ETDEWEB)

    Reals, Th Boscals de; Gloaguen, M.; Roche, F. [Total E and P (Angola); Marion, A.; Poincheval, A. [Technip, Paris (France)

    2008-07-01

    The Dalia field is located 210 km north west of Luanda (Angola), about 140 km from shore in 1400 meter water-depth. It was the second major discovery out of 15 made in the block 17 operated by Total. The Dalia Umbilical, Flow lines and Risers EPCI Contract was awarded in 2003. The sea-line network to connect and control the 71 wells and 9 manifolds consist of the following: 40 km of insulated pipe in pipe (12 inches into 17 inches) production flow lines; 45 km of 12 inches water and gas injection lines; 6 off 1.7 km flexible water and gas injection risers; 8 off 1.65 km flexible Integrated Production Bundle (IPB) risers; 75 km of control umbilicals. The flow assurance and associated insulation requirement of the production transport system was one of the main challenges of the project. With a crude temperature of 45 deg C at the wellhead and the required minimum temperature of 35 deg C on arrival at the FPSO, this problem was complex. Understanding that, due to the Joule Thompson effect of the riser gas lift, a 'built in' loss of about 5 deg C is induced and together with further losses through the sub sea pipelines, some up to 6 km long, the agreed solution was 'pipe in pipe' for the production flow lines. The innovative flexible IPB riser, incorporating gas lift and heating to keep the fluid temperature above hydrate formation zone, was the selected riser solution. The IPB is new technology for deep water, developed by Technip for Dalia, and consists of a 12 inches nominal central flexible, surrounded by layers of heat tracing cables, small bore gas lift lines, optical fibres and many insulation layers with an Overall Heat Transfer Coefficient of approximately 3,4 W/m{sup 2}K. After an earlier research and development programme, a further extensive qualification programme was conducted during the course of the project, culminating with the deep water testing phase offshore Brazil. The IPB was then approved for fabrication and installation

  3. Ecoulements diphasiques instables dans les systèmes pipeline/riser Unsteady Two-Phase Flows in Pipeline/Riser Systems

    Directory of Open Access Journals (Sweden)

    Fabre J.

    2006-11-01

    Full Text Available Les instabilités hydrodynamiques de l'écoulement dans les systèmes pipeline/riser ont été étudiées sur une boucle d'essais en tubes transparents de diamètre intérieur 0,053 m, longueur 25 m pour la partie pipeline et 13,5 m pour la partie riser. Les expériences effectuées sur de l'eau et de l'air, à différentes pentes du pipeline et pour plusieurs valeurs du débit d'entrée, ont permis l'observation d'instabilités à grande échelle à faible débit de liquide et de gaz. Les cartes de configuration d'écoulement ont été établies pour trois pentes différentes du pipeline. Le modèle numérique développé à partir de ces données résout les équations locales instantanées de bilan de masse et de quantité de mouvement de ces écoulements par la méthode des caractéristiques. L'évolution des pressions, fraction de vide, débit de gaz et de liquide au cours du temps, prévue par le modèle, est généralement en bon accord avec les données expérimentales. Hydrodynamic instabilities of flow in pipeline/riser systems were studied on a test loop made of transparent tubes with an ID of 0. 053 m and 25 m long for the pipeline part and 13. 5 m long for the riser. Experiments performed with water and air, with different slopes of the pipeline and with several inlet flow rates, reveal large-scale instabilities at low liquid and gas flow rates. Flow configuration maps were compiled for three different pipeline slopes. The numerical model developed from these data solves instantaneous local equations for the mass balance and amount of movement of such flows by the method of characteristics. Variations in pressures, in the void fraction and in gas and liquid flow in the time forecast by the model are generally in good agreement with experimental data.

  4. A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments

    Energy Technology Data Exchange (ETDEWEB)

    Loebner, Keith T. K., E-mail: kloebner@stanford.edu; Underwood, Thomas C.; Cappelli, Mark A. [Stanford Plasma Physics Laboratory, Department of Mechanical Engineering, Stanford University, Stanford, California 94305 (United States)

    2015-06-15

    A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenum pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated.

  5. A state space approach for the eigenvalue problem of marine risers

    KAUST Repository

    Alfosail, Feras

    2017-10-05

    A numerical state-space approach is proposed to examine the natural frequencies and critical buckling limits of marine risers. A large axial tension in the riser model causes numerical limitations. These limitations are overcome by using the modified Gram–Schmidt orthonormalization process as an intermediate step during the numerical integration process with the fourth-order Runge–Kutta scheme. The obtained results are validated against those obtained with other numerical methods, such as the finite-element, Galerkin, and power-series methods, and are found to be in good agreement. The state-space approach is shown to be computationally more efficient than the other methods. Also, we investigate the effect of a high applied tension, a high apparent weight, and higher-order modes on the accuracy of the numerical scheme. We demonstrate that, by applying the orthonormalization process, the stability and convergence of the approach are significantly improved.

  6. CFD Study of Industrial FCC Risers: The Effect of Outlet Configurations on Hydrodynamics and Reactions

    Directory of Open Access Journals (Sweden)

    Gabriela C. Lopes

    2012-01-01

    Full Text Available Fluid catalytic cracking (FCC riser reactors have complex hydrodynamics, which depend not only on operating conditions, feedstock quality, and catalyst particles characteristics, but also on the geometric configurations of the reactor. This paper presents a numerical study of the influence of different riser outlet designs on the dynamic of the flow and reactor efficiency. A three-dimensional, three-phase flow model and a four-lump kinetic scheme were used to predict the performance of the reactor. The phenomenon of vaporization of the liquid oil droplets was also analyzed. Results showed that small changes in the outlet configuration had a significant effect on the flow patterns and consequently, on the reaction yields.

  7. Application of transmission-line super theory to classical transmission lines with risers

    Science.gov (United States)

    Rambousky, R.; Nitsch, J.; Tkachenko, S.

    2015-11-01

    By applying the Transmission-Line Super Theory (TLST) to a practical transmission-line configuration (two risers and a horizontal part of the line parallel to the ground plane) it is elaborated under which physical and geometrical conditions the horizontal part of the transmission-line can be represented by a classical telegrapher equation with a sufficiently accurate description of the physical properties of the line. The risers together with the part of the horizontal line close to them are treated as separate lines using the TLST. Novel frequency and local dependent reflection coefficients are introduced to take into account the action of the bends and their radiation. They can be derived from the matrizant elements of the TLST solution. It is shown that the solution of the resulting network and the TLST solution of the entire line agree for certain line configurations. The physical and geometrical parameters for these corresponding configurations are determined in this paper.

  8. Development of an environment for 3D visualization of riser dynamics

    Energy Technology Data Exchange (ETDEWEB)

    Bernardes Junior, Joao Luiz; Martins, Clovis de Arruda [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica]. E-mails: joao.bernardes@poli.usp.br; cmartins@usp.br

    2006-07-01

    This paper describes the merging of Virtual Reality and Scientific Visualization techniques in the development of Riser View, a multi platform 3D environment for real time, interactive visualization of riser dynamics. Its features, architecture, unusual collision detection algorithm and how up was customized for the project are discussed. Using Open GL through VRK, the software is able to make use of the resources available in most modern Graphics. Acceleration Hardware to improve performance. IUP/LED allows for native loo-and-feel in MS-Windows or Linux platform. The paper discusses conflicts that arise between scientific visualization and aspects such as realism and immersion, and how the visualization is prioritized. (author)

  9. Evaluating the Effectiveness of the Skimmer Versus the Perforated Riser in Sedimentation Basins

    OpenAIRE

    Hoechst, Lisa Marie

    1997-01-01

    Erosion, transportation, and deposition of sediment into receiving waters can have substantial environmental and economic impacts. Sedimentation basins are a remediation technique used to limit sediment transport from earth disturbance activities. Retention efficiency is used as a measure of a sedimentation basin's effectiveness. Several factors influence retention efficiency including the type of principal spillway used. The most common spillway is the perforated riser which dewate...

  10. Numerical Investigation of Hydrodynamic Instabilities in Singing Risers Investigation numérique des instabilités hydrodynamiques de risers chantants

    Directory of Open Access Journals (Sweden)

    Brac J.

    2012-09-01

    Full Text Available Offshore transportation of gaseous fluids frequently relies on flexible pipes. Flexible pipes are obtained from the helicoidal rolling of steel tape which induces a geometrical cavity from edge to edge. Along the pipe, the gas infinitely encounters the edge to edge cavity of the same shape at regular interval. In some service conditions, acoustic vibrations of huge amplitude can arise. Indeed, in front of each cavity, there is a shear layer where Kelvin-Helmholtz instability can occur. The flow encounters a large number of cavities on its path which gives rise to a new specific problem: is there a stabilized flow? Results of large eddy scale simulations are presented as a reference but they are very costly. This gives reason to develop a numerical solution of the Orr-Sommerfeld equation in order to analyze the temporal and spatial wave lengths generated by the shear layers in front of the cavities. First, we introduce the problem of flexible risers and the analysis of some RANS and LES modeling. Second, a bibliographical study describes the state of the art about vibrations induced by cavity. Third, we state the Orr-Sommerfeld equation and set the problem we want to solve in terms of generalized eigen values Numerical discretizations are based on finite difference approaches of fourth orders. The choice of the relevant eigen values among all those provided by the solutions of the numerical problem is the main difficulty to be tackled. Le transport offshore de gaz utilise souvent des conduites flexibles. Elles sont fabriquées en enroulant en hélice un ruban d’acier; au contact bord à bord des tours d’hélice, une cavité apparaît. Le gaz s’écoule en conduite et rencontre cette cavité à intervalles réguliers, toujours avec la même forme. Dans certaines conditions d’usage, des vibrations acoustiques de grandes amplitudes apparaissent. En effet, devant chaque cavité, il y a une couche de cisaillement où une instabilité de type

  11. Stress wave propagation analysis on vortex-induced vibration of marine risers

    Science.gov (United States)

    Li, Hua-jun; Wang, Chao; Liu, Fu-shun; Hu, Sau-Lon James

    2017-03-01

    To analyze the stress wave propagation associated with the vortex-induced vibration (VIV) of a marine riser, this paper employed a multi-signal complex exponential method. This method is an extension of the classical Prony's method which decomposes a complicated signal into a number of complex exponential components. Because the proposed method processes multiple signals simultaneously, it can estimate the "global" dominating frequencies (poles) shared by those signals. The complex amplitude (residues) corresponding to the estimated frequencies for those signals is also obtained in the process. As the signals were collected at different locations along the axial direction of a marine riser, the phenomena of the stress wave propagation could be analyzed through the obtained residues of those signals. The Norwegian Deepwater Program (NDP) high mode test data were utilized in the numerical studies, including data sets in both the in-line (IL) and cross-flow (CF) directions. It was found that the most dominant component in the IL direction has its stress wave propagation along the riser being dominated by a standing wave, while that in the CF direction dominated by a traveling wave.

  12. Recreating Riser Slugging Flow Based on an Economic Lab-sized Setup

    DEFF Research Database (Denmark)

    Hansen, Lasse; Pedersen, Simon; Yang, Zhenyu

    2013-01-01

    As a kind of periodic phenomenon, the slugging flow in the offshore oil & gas production addresses a lot of attentions, due to its limitation of production rate, periodic overload processing facilities, and even direct cause of emergent shutdown. This work studies the emulation of the riser slugg...... slug model, besides extensive experimental tests. The theoretical analysis and experimental results show that this simple setup can recreate the key features of slugging flow phenomenon reasonably precise, and it serves as a good platform for further slug control study.......As a kind of periodic phenomenon, the slugging flow in the offshore oil & gas production addresses a lot of attentions, due to its limitation of production rate, periodic overload processing facilities, and even direct cause of emergent shutdown. This work studies the emulation of the riser...... slugging flow in the offshore oil & gas production, by constructing an economical lab-sized setup in the university campus. Firstly, the construction and used components for the lab setup are illustrated; then, the constructed setup is validated by checking the consistency with some existing typical riser...

  13. Casting of Hearth Plates from High-chromium Steel

    Directory of Open Access Journals (Sweden)

    Drotlew A.

    2014-12-01

    Full Text Available The paper presents the results of studies on the development of manufacturing technologies to cast hearth plates operating in chamber furnaces for heat treatment. Castings made from the heat-resistant G-X40CrNiSi27-4 steel were poured in hand-made green sand molds. The following operations were performed: computer simulation to predict the distribution of internal defects in castings produced by the above mentioned technology with risers bare and coated with exothermic and insulating sleeves, analysis of each variant of the technology, and manufacture of experimental castings. As a result of the conducted studies and analysis it was found that the use of risers with exothermic sleeves does not affect to a significant degree the quality of the produced castings of hearth plates, but it significantly improves the metal yield.

  14. Validation of mathematical models to describe fluid dynamics of a cold riser by gamma ray attenuation; Validacao de modelos matematicos para descrever a fluidodinamica de um riser utilizando atenuacao gama

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Ana Cristina Bezerra Azedo de

    2004-12-15

    The fluid dynamic behavior of a riser in a cold type FCC model was investigated by means of catalyst concentration distribution measured with gamma attenuation and simulated with a mathematical model. In the riser of the cold model, MEF, 0,032 m in diameter, 2,30 m in length the fluidized bed, whose components are air and FCC catalyst, circulates. The MEF is operated by automatic control and instruments for measuring fluid dynamic variables. An axial catalyst concentration distribution was measured using an Am-241 gamma source and a NaI detector coupled to a multichannel provided with a software for data acquisition and evaluation. The MEF was adapted for a fluid dynamic model validation which describes the flow in the riser, for example, by introducing an injector for controlling the solid flow in circulation. Mathematical models were selected from literature, analyzed and tested to simulate the fluid dynamic of the riser. A methodology for validating fluid dynamic models was studied and implemented. The stages of the work were developed according to the validation methodology, such as data planning experiments, study of the equations which describe the fluidodynamic, computational solvers application and comparison with experimental data. Operational sequences were carried out keeping the MEF conditions for measuring catalyst concentration and simultaneously measuring the fluid dynamic variables, velocity of the components and pressure drop in the riser. Following this, simulated and experimental values were compared and statistical data treatment done, aiming at the required precision to validate the fluid dynamic model. The comparison tests between experimental and simulated data were carried out under validation criteria. The fluid dynamic behavior of the riser was analyzed and the results and the agreement with literature were discussed. The adopt model was validated under the MEF operational conditions, for a 3 to 6 m/s gas velocity in the riser and a slip

  15. Analysis of fluid dynamics to the riser of a FCC cold pilot plant aided with response surface methodology; Analise da fluidodinamica em um riser de FCC de uma unidade piloto a frio com auxilio da metodologia de superficie de resposta

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Kamylla A.L. dos; Luna-Finkler, Christine L.; Lima Filho, Hilario J.B. de [Universidade Federal de Pernambuco (UFPE), Vitoria de Santo Antao, PE (Brazil); Benachour, Mohand; Dantas, Carlos Costa; Santos, Valdemir A. dos [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil)

    2012-07-01

    It was planned and executed the implementation of a Central Composite Rotatable Design (CCRD) to the riser of a FCC (Fluid Catalytic Cracking) cold pilot plant, to identify the basic fluid dynamic characteristics of this type of reactor. The Fluid Catalytic Cracking is the major process in oil refineries in the world. It is realized in a vertical cylindrical reactor called riser, with a short contact time between the cracking catalyst and vacuum gas oil vapors. The constant evolution of the FCC process has required the analysis of fluid dynamics using computational fluid dynamics (CFD) software. However, analysis of images produced by the application of CFD to study of risers requires preliminary concepts of the relationship between response variables and independent variables. With the CCRD implementation was performed a total of 12 experiments, being 4 full factorial, 4 axial points and 4 central points. The dependent variables were the velocities of the components (cracking catalyst and compressed air) and the pressure drop in the riser. There was a great contribution of solids flow rate for the solid phase velocity and for the pressure drop. The effects of interaction between the flow rate phases are considerably senses in pressure drop through the riser, however, for the velocities of both phases this interaction becomes negligible. (author)

  16. Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

    Energy Technology Data Exchange (ETDEWEB)

    Miller, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-04-28

    This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

  17. An Analytical Solution by HAM for Nonlinear Simulation of Deepwater SCR Installation

    Directory of Open Access Journals (Sweden)

    Yi Wang

    2014-01-01

    Full Text Available Steel catenary riser (SCR is a cost-effective riser system that is widely used in deepwater offshore oilfields development. During SCR J-lay installation, the movement of pull-head must be carefully controlled to ensure riser safety. Since the SCR installation path calculation through numerical simulation software is usually time-consuming, this paper has established a mechanical model for SCR installation by making use of homotopy analysis method (HAM to simplify its analytical solution, and dimensional analysis was considered in making initial guess solution. Based on this analytical solution, a program within the framework of MATLAB was developed to predict the two-dimensional riser behavior during installation, and a sensitivity analysis for different values of the control variables was carried out. Engineers may efficiently optimize the installation path by the application of this technique.

  18. The relationship between a blunted morning surge and a reversed nocturnal blood pressure dipping or "riser" pattern.

    Science.gov (United States)

    Fujiwara, Takeshi; Tomitani, Naoko; Sato, Keiko; Okura, Ayako; Suzuki, Noriyuki; Kario, Kazuomi

    2017-11-01

    The authors sought to determine the association between the blunted morning blood pressure (BP) surge and nocturnal BP dipping of the "riser" pattern in 501 patients with hypertension enrolled in the ACHIEVE-ONE (Ambulatory Blood Pressure Control and Home Blood Pressure [Morning and Evening] Lowering by the N-Channel Blocker Cilnidipine) trial. The patients' sleep-trough morning BP surge and prewaking surge were calculated and then classified according to their nocturnal systolic BP reduction pattern as extreme dippers, dippers, nondippers, and risers. The prevalence of the riser pattern was significantly higher in both the lowest sleep-trough morning BP surge decile and the prewaking surge decile (blunted surge group) compared with the remaining deciles (56.0% vs 10.4% [Psurge (odds ratio, 73.3; Psurge (odds ratio, 14.8; Psurges may account for the cardiovascular risk previously reported in such patients. ©2017 Wiley Periodicals, Inc.

  19. Refining fault slip rates using multiple displaced terrace risers-An example from the Honey Lake fault, NE California, USA

    Science.gov (United States)

    Gold, Ryan D.; Briggs, Richard W.; Crone, Anthony J.; DuRoss, Christopher B.

    2017-11-01

    Faulted terrace risers are semi-planar features commonly used to constrain Quaternary slip rates along strike-slip faults. These landforms are difficult to date directly and therefore their ages are commonly bracketed by age estimates of the adjacent upper and lower terrace surfaces. However, substantial differences in the ages of the upper and lower terrace surfaces (a factor of 2.4 difference observed globally) produce large uncertainties in the slip-rate estimate. In this investigation, we explore how the full range of displacements and bounding ages from multiple faulted terrace risers can be combined to yield a more accurate fault slip rate. We use 0.25-m cell size digital terrain models derived from airborne lidar data to analyze three sites where terrace risers are offset right-laterally by the Honey Lake fault in NE California, USA. We use ages for locally extensive subhorizontal surfaces to bracket the time of riser formation: an upper surface is the bed of abandoned Lake Lahontan having an age of 15.8 ± 0.6 ka and a lower surface is a fluvial terrace abandoned at 4.7 ± 0.1 ka. We estimate lateral offsets of the risers ranging between 6.6 and 28.3 m (median values), a greater than fourfold difference in values. The amount of offset corresponds to the riser's position relative to modern stream meanders: the smallest offset is in a meander cutbank position, whereas the larger offsets are in straight channel or meander point-bar positions. Taken in isolation, the individual terrace-riser offsets yield slip rates ranging from 0.3 to 7.1 mm/a. However, when the offset values are collectively assessed in a probabilistic framework, we find that a uniform (linear) slip rate of 1.6 mm/a (1.4-1.9 mm/a at 95% confidence) can satisfy the data, within their respective uncertainties. This investigation demonstrates that integrating observations of multiple offset elements (crest, midpoint, and base) from numerous faulted and dated terrace risers at closely spaced

  20. Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, A. A. [Department of Energy, Office of River Protection, Richland, WA (United States); Rodriguez, C. A. [Pacific Northwest National Laboratory, Richland, WA (United States); Matyas, J. [Pacific Northwest National Laboratory, Richland, WA (United States); Owen, A. T. [Pacific Northwest National Laboratory, Richland, WA (United States); Jansik, D. P. [Pacific Northwest National Laboratory, Richland, WA (United States); Lang, J. B. [Pacific Northwest National Laboratory, Richland, WA (United States)

    2012-11-12

    The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ~185+-155 {mu}m, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers.

  1. IMPACT OF PARTICLE AGGLOMERATION ON ACCUMULATION RATES IN THE GLASS DISCHARGE RISER OF HLW MELTER

    Energy Technology Data Exchange (ETDEWEB)

    Matyas, Josef; Jansik, Danielle P.; Owen, Antionette T.; Rodriguez, Carmen P.; Lang, Jesse B.; Kruger, Albert A.

    2013-08-05

    The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with X-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ~185±155 µm, and produced >3 mm thick layer after 120 h at 850 °C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers.

  2. An analytic solution of the static problem of inclined risers conveying fluid

    KAUST Repository

    Alfosail, Feras

    2016-05-28

    We use the method of matched asymptotic expansion to develop an analytic solution to the static problem of clamped–clamped inclined risers conveying fluid. The inclined riser is modeled as an Euler–Bernoulli beam taking into account its self-weight, mid-plane stretching, an applied axial tension, and the internal fluid velocity. The solution consists of three parts: an outer solution valid away from the two boundaries and two inner solutions valid near the two ends. The three solutions are then matched and combined into a so-called composite expansion. A Newton–Raphson method is used to determine the value of the mid-plane stretching corresponding to each applied tension and internal velocity. The analytic solution is in good agreement with those obtained with other solution methods for large values of applied tensions. Therefore, it can be used to replace other mathematical solution methods that suffer numerical limitations and high computational cost. © 2016 Springer Science+Business Media Dordrecht

  3. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-03-01

    Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  4. Computer-Aided Design of Steel Casting Taking into Account the Feeding Ability

    Directory of Open Access Journals (Sweden)

    Polyakov S.

    2016-03-01

    Full Text Available A new Computer-Aided Design approach is introduced for design of steel castings taking into account the feeding ability in sand moulds. This approach uses the geometrical modeling by a CAD-program, in which the modul “Castdesigner” is implemented, which includes the feeding models of steel castings. Furthermore, the feeding ability is guaranteed immediately during the design by an interactive geometry change of the casting cross section, so that a directional feeding of the solidifying casting from the installed risers is assured.

  5. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  6. Measurement of density distribution of a cracking catalyst in experimental riser with a sampling procedure for gamma ray tomography

    Energy Technology Data Exchange (ETDEWEB)

    Dantas, C.C. [Department of Nuclear Energy, Federal University of Pernambuco - UFPE, Av. Prof. Luiz Freire 1000, CDU 50740-540 Recife, PE (Brazil)], E-mail: ccd@ufpe.br; Melo, S.B.; Oliveira, E.F.; Simoes, F.P.M.; Santos, M.G. dos [Informatic Center CIN, Federal University of Pernambuco - UFPE, Av. Prof. Luiz Freire 1000, CDU 50740-540 Recife, PE (Brazil); Santos, V.A. dos [Department of Chemistry, Catholic University of Pernambuco - UNICAP, Rua do Principe 526, Boa Vista, 50050-900 Recife, PE (Brazil)

    2008-03-15

    By scanning a riser the number of the gamma ray trajectories and the beam width involve temporal, spatial and density resolutions as they are closely correlated parameters. Therefore, evaluation of parameters and their interaction quantification, certainly, are required in the imaging process. Measuring the density distribution of the catalyst from the FCC - fluid cracking catalytic process in an experimental riser in single beam tomographic system, density resolution is evaluated and correlated with spatial resolution. The beam width {delta}s inside riser is measured and a criterion for determining spatial resolution is proposed. Experiments are carried out to demonstrate resolution effects of three {delta}s values: 3.30 x 10{sup -3}, 6.20 x 10{sup -3} and 12.00 x 10{sup -3} m. The gamma beam profile is modeled and a sampling rate according to Nyquist criterion is analyzed. The 4.3%, 8.1% and 15.6% ratios of {delta}s/R to internal riser radius are correlated to counting time in the sampling procedure. Results are discussed by comparison with values from literature.

  7. Measurement of density distribution of a cracking catalyst in experimental riser with a sampling procedure for gamma ray tomography

    Science.gov (United States)

    Dantas, C. C.; Melo, S. B.; Oliveira, E. F.; Simões, F. P. M.; dos Santos, M. G.; dos Santos, V. A.

    2008-03-01

    By scanning a riser the number of the gamma ray trajectories and the beam width involve temporal, spatial and density resolutions as they are closely correlated parameters. Therefore, evaluation of parameters and their interaction quantification, certainly, are required in the imaging process. Measuring the density distribution of the catalyst from the FCC - fluid cracking catalytic process in an experimental riser in single beam tomographic system, density resolution is evaluated and correlated with spatial resolution. The beam width Δs inside riser is measured and a criterion for determining spatial resolution is proposed. Experiments are carried out to demonstrate resolution effects of three Δs values: 3.30 × 10-3, 6.20 × 10-3 and 12.00 × 10-3 m. The gamma beam profile is modeled and a sampling rate according to Nyquist criterion is analyzed. The 4.3%, 8.1% and 15.6% ratios of Δs/R to internal riser radius are correlated to counting time in the sampling procedure. Results are discussed by comparison with values from literature.

  8. Gas−Solid Turbulent Flow in a Circulating Fluidized Bed Riser: Numerical Study of Binary Particle Systems

    NARCIS (Netherlands)

    He, Y.; Deen, N.G.; van Sint Annaland, M.; Kuipers, J.A.M.

    2009-01-01

    Numerical simulations were performed of a turbulent gas-particle multiphase flow in a circulating fluidized bed riser using a hard-sphere discrete particle model (DPM) for the particle phase and the Navier−Stokes equations for the gas phase, where the subgrid scale stresses (SGS) were modeled with

  9. Gas-solid two-phase turbulent flow in a circulating fluidized bed riser: an experimental and numerical study

    NARCIS (Netherlands)

    He, Y.; van Sint Annaland, M.; Deen, N.G.; Kuipers, J.A.M.

    2006-01-01

    Hydrodynamics of gas-particle two-phase turbulent flow in a circulating fluidized bed riser is studied experimentally by Particle Image Velocimetry (PIV) and numerically with the use of a 3D discrete hard sphere particle model (DPM). Mean particle velocities and RMS velocities are obtained and the

  10. Gas-Solid Turbulent Flow in a Circulating Fluidized Bed Riser; Numerical Study of Binary Particle Mixtures

    NARCIS (Netherlands)

    He, Y; Deen, N.G.; van Sint Annaland, M.; Kuipers, J.A.M.

    2008-01-01

    A numerical simulation was performed on a turbulent gas-particle multi-phase flow in a circulating fluidized bed riser based on a hard-sphere discrete particle model (DPM) for the particle phase and the Navier-Stokes equations for the gas phase. The sub-grid scale stresses (SGS) were modeled with

  11. Gas−Solid Turbulent Flow in a Circulating Fluidized Bed Riser: Experimental and Numerical Study of Monodisperse Particle Systems

    NARCIS (Netherlands)

    He, Y.; Deen, N.G.; van Sint Annaland, M.; Kuipers, J.A.M.

    2009-01-01

    Hydrodynamics of gas-particle two-phase turbulent flow in a circulating fluidized bed riser is studied experimentally by particle image velocimetry (PIV) and numerically with the use of a 3D discrete hard sphere particle model (DPM). The influence of the superficial gas velocity and the solids flux

  12. Hydrodynamics of a dual fluidized-bed gasifier. Part 1: Simulation of a riser with gas injection and diffuser

    Energy Technology Data Exchange (ETDEWEB)

    Loeffler, G.; Kaiser, S.; Bosch, K.; Hofbauer, H. [Vienna Univ. of Technology, Inst. of Chemical Engineering, Fuel Technology and Environmental Technology, Vienna (Austria)

    2003-09-01

    Circulating fluidized beds often apply secondary gas injections and diffusers in the riser. These strongly affect the fluid dynamics of the gas-solid flow in the system. This work is performed to study these effects in a cold flow model of an 8 MW{sub th} biomass gasifier. It is shown that in the diffuser there is a bulb of the suspension flow, which enhances the internal solids recirculation by a factor of 3.5. Thus, the solids hold-up and the pressure drop in the diffuser are significantly increased. The study on the effect of gas injection confirms that the solids circulation rate is more enhanced by gas injections in the lower part of the riser than in the upper part. From the investigated operating parameters, the gas flow rates and the particle diameter have the strongest effects on solids circulation and mass distribution in the riser. The effect of riser geometry properties, besides the cross-section areas and the total height, was found to be small. (Author)

  13. Necessary Tension in Marine Risers Tension des colonnes montantes en mer

    Directory of Open Access Journals (Sweden)

    Lubinski A.

    2006-11-01

    Full Text Available The tension governing transverse static and dynamic deflections in a riser is not the actual tension but the so-called « effective tension » The concept of effective tension and effective compression is thoroughly explained, and means for calculating effective forces are given. Numerical examples are worked out for risers whose length is between 152 m (520 ft and 920 m (3020 ft. The reciprocal of maximum bending moment of the vicinity of the hall joint is plotted versus the effective tension of the ball joint. Bending moments used were obtained through use of static and dynamic computer programs applied ta a variety of conditions of wave loading, use or non-use of buoyant moterial sleeves, etc. The most important parameters affecting riser performance are the effective La tension régissant les déflections transversales statiques et dynamiques d'une colonne montante n'est pas la tension réelle mais ce qu'on appelle « la tension effective ». Le concept de tension ou de compression effective est expliqué en détail et la façon de calculer les forces effectives est indiquée dans cet article. Des exemples numériques sont développés pour des colonnes montantes de longueur comprise entre 152 m (520 ft et 920 m (3 020 ft. On a tracé la courbe de l'inverse du moment fléchissant en fonction de la tension effective à l'articulation. Les moments fléchissants utilisés ont été calculés par ordinateur en utilisant des programmes dynamiques et statiques pour des conditions variées d'action des vagues, la colonne montante étant ou non munie de manchettes de flottabilité, etc. Les deux paramètres les plus importants qui affectent le bon comportement d'une colonne montante sont la tension effective et la charge latérale.

  14. Necessary Tension in Marine Risers (Continued Tension des colonnes montantes en mer (suite

    Directory of Open Access Journals (Sweden)

    Lubinski A.

    2006-11-01

    Full Text Available A simple, first approximation method for calculating the necessary tension in a marine riser, is presented. This article is a practical supplement ta the one published under the same title in the March-April 1977 issue of Revue de l'Institut Français du Pétrole. On présente dans cet article une méthode simple permettant de calculer en première approximation la tension d'une colonne montante en mer. Cet article est le complément pratique de celui publié sous le même titre dans le numéro mars-avril 1977 de la Revue de l'Institut Français du Pétrole.

  15. Influence of riser-induced slugs on the downstream separation processes

    DEFF Research Database (Denmark)

    Pedersen, Simon; Løhndorf, Petar Durdevic; Yang, Zhenyu

    2017-01-01

    linked to a de-oiling hydrocyclone, based on experimental tests performed on a laboratory testing facility. Several scenarios are compared, while three PID controllers’ coefficients are kept constant for all the tests: The separator pressure, water level, and hydrocyclone pressure-drop-ratio (PDR......) controllers. Each respective scenario makes a comparison between uncontrolled, open-, and closed-loop anti-slug control configurations. It is concluded that both open- and closed-loop anti-slug control strategies improve the water level and PDR setpoint tracking equally well, but that the closed-loop strategy...... gives the best average production rate. Furthermore, it is confirmed that a PWT-ecient riser bottom pressure (Prb) anti-slug control strategy has to guarantee stabilization of the mass inflow rate to the separator for archiving acceptable hydrocyclone separation. A stable !sep;in is observed...

  16. Experimental validation of computational fluid dynamic codes (CFD for liquid-solid risers in clean alkylation processes

    Directory of Open Access Journals (Sweden)

    Duduković Milorad P.

    2002-01-01

    Full Text Available This manuscript, based on the presentation given by one of the authors (M.P. Dudukovic at the Technological and Engineering Forum in Pančevo, May 21 2002, summarizes the use of the computer automated radioactive particle tracking (CARPT and gamma computed tomography (CT in obtaining the data needed to validate the Euler-Euler based CFD simulations for solids distribution, flow pattern and mixing in a liquid-solid riser. The riser is one of the reactors considered for acid solid catalyst promoted alkylation. It is shown that CFD calculations, validated by CARPT-CT data, show promise for scale-up and design of this novel reactor type.

  17. Computational fluid dynamics (CFD) prediction of mass fraction profiles of gas oil and gasoline in fluid catalytic cracking (FCC) riser

    OpenAIRE

    Ahsan, Muhammad

    2012-01-01

    Fluid catalytic cracking (FCC) is an important process for the conversion of gas oil to gasoline. The paper is an attempt to model the phenomenon theoretically; using commercial computational fluid dynamics (CFD) software and 3-lump kinetic model. Geometry, boundary conditions and dimensions of industrial riser for catalytic cracking unit is conferred for 2D simulation using commercial CFD code. Continuity, momentum, energy and species transport equations, applicable to two phase solid and ga...

  18. Faulted terrace risers place new constraints on the late Quaternary slip rate for the central Altyn Tagh fault, northwest Tibet

    Science.gov (United States)

    Gold, R.D.; Cowgill, E.; Arrowsmith, J.R.; Chen, X.; Sharp, W.D.; Cooper, K.M.; Wang, X.-F.

    2011-01-01

    The active, left-lateral Altyn Tagh fault defines the northwestern margin of the Tibetan Plateau in western China. To clarify late Quaternary temporal and spatial variations in slip rate along the central portion of this fault system (85??-90??E), we have more than doubled the number of dated offset markers along the central Altyn Tagh fault. In particular, we determined offset-age relations for seven left-laterally faulted terrace risers at three sites (Kelutelage, Yukuang, and Keke Qiapu) spanning a 140-km-long fault reach by integrating surficial geologic mapping, topographic surveys (total station and tripod-light detection and ranging [T-LiDAR]), and geochronology (radiocarbon dating of organic samples, 230Th/U dating of pedogenic carbonate coatings on buried clasts, and terrestrial cosmogenic radionuclide exposure age dating applied to quartz-rich gravels). At Kelutelage, which is the westernmost site (37.72??N, 86.67??E), two faulted terrace risers are offset 58 ?? 3 m and 48 ?? 4 m, and formed at 6.2-6.1 ka and 5.9-3.7 ka, respectively. At the Yukuang site (38.00??N, 87.87??E), four faulted terrace risers are offset 92 ?? 12 m, 68 ?? 6 m, 55 ?? 13 m, and 59 ?? 9 m and formed at 24.2-9.5 ka, 6.4-5.0 ka, 5.1-3.9 ka, and 24.2-6.4 ka, respectively. At the easternmost site, Keke Qiapu (38.08??N, 88.12??E), a faulted terrace riser is offset 33 ?? 6 m and has an age of 17.1-2.2 ka. The displacement-age relationships derived from these markers can be satisfied by an approximately uniform slip rate of 8-12 mm/yr. However, additional analysis is required to test how much temporal variability in slip rate is permitted by this data set. ?? 2011 Geological Society of America.

  19. Yield improvement and defect reduction in steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Kent Carlson

    2004-03-16

    This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

  20. Computational Fluid Dynamics–Discrete Element Method (CFD-DEM) Study of Mass-Transfer Mechanisms in Riser Flow

    Science.gov (United States)

    2017-01-01

    We report a computational fluid dynamics–discrete element method (CFD-DEM) simulation study on the interplay between mass transfer and a heterogeneous catalyzed chemical reaction in cocurrent gas-particle flows as encountered in risers. Slip velocity, axial gas dispersion, gas bypassing, and particle mixing phenomena have been evaluated under riser flow conditions to study the complex system behavior in detail. The most important factors are found to be directly related to particle cluster formation. Low air-to-solids flux ratios lead to more heterogeneous systems, where the cluster formation is more pronounced and mass transfer more influenced. Falling clusters can be partially circumvented by the gas phase, which therefore does not fully interact with the cluster particles, leading to poor gas–solid contact efficiencies. Cluster gas–solid contact efficiencies are quantified at several gas superficial velocities, reaction rates, and dilution factors in order to gain more insight regarding the influence of clustering phenomena on the performance of riser reactors. PMID:28553011

  1. Computational Fluid Dynamics-Discrete Element Method (CFD-DEM) Study of Mass-Transfer Mechanisms in Riser Flow.

    Science.gov (United States)

    Carlos Varas, Álvaro E; Peters, E A J F; Kuipers, J A M

    2017-05-17

    We report a computational fluid dynamics-discrete element method (CFD-DEM) simulation study on the interplay between mass transfer and a heterogeneous catalyzed chemical reaction in cocurrent gas-particle flows as encountered in risers. Slip velocity, axial gas dispersion, gas bypassing, and particle mixing phenomena have been evaluated under riser flow conditions to study the complex system behavior in detail. The most important factors are found to be directly related to particle cluster formation. Low air-to-solids flux ratios lead to more heterogeneous systems, where the cluster formation is more pronounced and mass transfer more influenced. Falling clusters can be partially circumvented by the gas phase, which therefore does not fully interact with the cluster particles, leading to poor gas-solid contact efficiencies. Cluster gas-solid contact efficiencies are quantified at several gas superficial velocities, reaction rates, and dilution factors in order to gain more insight regarding the influence of clustering phenomena on the performance of riser reactors.

  2. Studi Pengaruh Gerak Semi-submersible Drilling Rig dengan Variasi Pre-tension Mooring Line terhadap Keamanan Drilling Riser

    Directory of Open Access Journals (Sweden)

    Arda Arda

    2012-09-01

    Full Text Available Analisis terhadap sistem tambat pada anjungan pengeboran semi-submersible drilling rig perlu dilakukan sebelum dilakukannya operasi di lapangan untuk mengetahui perencanaan sistem tambat yang tepat dan aman. Dalam penelitian ini dilakukan analisa perilaku gerak semi-submersible dengan variasi pre-tension mooring line untuk mengetahui berapa besar pre-tension minimal yang harus digunakan agar operasi pengeboran di lingkungan laut Natuna dapat berjalan dengan aman. Variasi pre-tension yang digunakan adalah sebesar 400kN-2000kN dengan penambahan sebesar 400kN. Karakteristik gerakan semi-submersible diprediksi dengan menghitung RAO free floating dengan pemodelan numerik dalam domain frekuensi. Kemudian dilakukan analisa simulasi sistem lengkap (platform, mooring dan drilling riser dengan pemodelan numerik dalam domain waktu. Hasil yang didapat yakni nilai maksimum tegangan mooring line memenuhi batas kriteria API-RP2SK untuk semua variasi pre-tension dengan safety factor terkecil 2.44. Sudut flex joint drilling riser yang terjadi melewati batas kriteria API-RP16Q pada pre-tension 400kN-800kN yang mencapai 6.20 untuk sudut maksimum dan 4.80 untuk sudut rata-rata. Tegangan von Mises yang terjadi pada drilling riser melebihi kriteria API-RP16Q pada pre-tension 400kN-1200kN karena nilainya mencapai 369 MPa (0.82 yield stress.

  3. Thermally Sprayed Aluminum Coatings for the Protection of Subsea Risers and Pipelines Carrying Hot Fluids

    Directory of Open Access Journals (Sweden)

    Nataly Ce

    2016-11-01

    Full Text Available This paper reports the effect of boiling synthetic seawater on the performance of damaged Thermally Sprayed Aluminum (TSA on carbon steel. Small defects (4% of the sample’s geometric surface area were drilled, exposing the steel, and the performance of the coating was analyzed for corrosion potential for different exposure times (2 h, 335 h, and 5000 h. The samples were monitored using linear polarization resistance (LPR in order to obtain their corrosion rate. Scanning electron microscopy (SEM/energy dispersive X-ray spectroscopy (EDX and X-ray diffraction (XRD were used for post-test characterization. The results showed that a protective layer of Mg(OH2 formed in the damaged area, which protected the underlying steel. Additionally, no coating detachment from the steel near the defect region was observed. The corrosion rate was found to be 0.010–0.015 mm/year after 5000 h in boiling synthetic seawater.

  4. Statistics of velocity fluctuations of Geldart A particles in a circulating fluidized bed riser

    Science.gov (United States)

    Vaidheeswaran, Avinash; Shaffer, Franklin; Gopalan, Balaji

    2017-11-01

    The statistics of fluctuating velocity components are studied in the riser of a closed-loop circulating fluidized bed with fluid catalytic cracking catalyst particles. Our analysis shows distinct similarities as well as deviations compared to existing theories and bench-scale experiments. The study confirms anisotropic and non-Maxwellian distribution of fluctuating velocity components. The velocity distribution functions (VDFs) corresponding to transverse fluctuations exhibit symmetry, and follow a stretched-exponential behavior up to three standard deviations. The form of the transverse VDF is largely determined by interparticle interactions. The tails become more overpopulated with an increase in particle loading. The observed deviations from the Gaussian distribution are represented using the leading order term in the Sonine expansion, which is commonly used to approximate the VDFs in kinetic theory for granular flows. The vertical fluctuating VDFs are asymmetric and the skewness shifts as the wall is approached. In comparison to transverse fluctuations, the vertical VDF is determined by the local hydrodynamics. This is an observation of particle velocity fluctuations in a large-scale system and their quantitative comparison with the Maxwell-Boltzmann statistics.

  5. Analysis of Process Variables via CFD to Evaluate the Performance of a FCC Riser

    Directory of Open Access Journals (Sweden)

    H. C. Alvarez-Castro

    2015-01-01

    Full Text Available Feedstock conversion and yield products are studied through a 3D model simulating the main reactor of the fluid catalytic cracking (FCC process. Computational fluid dynamic (CFD is used with Eulerian-Eulerian approach to predict the fluid catalytic cracking behavior. The model considers 12 lumps with catalyst deactivation by coke and poisoning by alkaline nitrides and polycyclic aromatic adsorption to estimate the kinetic behavior which, starting from a given feedstock, produces several cracking products. Different feedstock compositions are considered. The model is compared with sampling data at industrial operation conditions. The simulation model is able to represent accurately the products behavior for the different operating conditions considered. All the conditions considered were solved using a solver ANSYS CFX 14.0. The different operation process variables and hydrodynamic effects of the industrial riser of a fluid catalytic cracking (FCC are evaluated. Predictions from the model are shown and comparison with experimental conversion and yields products are presented; recommendations are drawn to establish the conditions to obtain higher product yields in the industrial process.

  6. Fracture mechanics correlation of boron/aluminum coupons containing stress risers

    Science.gov (United States)

    Adsit, N. R.; Waszczak, J. P.

    1975-01-01

    The mechanical behavior of boron/aluminum near stress risers has been studied and reported. This effort was directed toward defining the tensile behavior of both unidirectional and (0/ plus or minus 45) boron/aluminum using linear elastic fracture mechanics (LEFM). The material used was 5.6-mil boron in 6061 aluminum, consolidated using conventional diffusion bonding techniques. Mechanical properties are reported for both unidirectional and (0/ plus or minus 45) boron/aluminum, which serve as control data for the fracture mechanics predictions. Three different flawed specimen types were studied. In each case the series of specimens remained geometrically similar to eliminate variations in finite size correction factors. The fracture data from these tests were reduced using two techniques. They both used conventional LEFM methods, but the existence of a characteristic flaw was assumed in one case and not the other. Both the data and the physical behavior of the specimens support the characteristic flaw hypothesis. Cracks were observed growing slowly in the (0/ plus or minus 45) laminates, until a critical crack length was reached at which time catastrophic failure occurred.

  7. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  8. Catalytic Upgrading of Biomass Pyrolysis Oxygenates with Vacuum Gas Oil Using a Davison Circulating Riser Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Magrini, Kimberly A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Olstad-Thompson, Jessica L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Jarvis, Mark W [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Parent, Yves O [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Deutch, Stephen P [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Christensen, Earl D [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Iisa, Maarit K [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Ben, Haoxi [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Black, Stuart K [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Nimlos, Mark R [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2018-01-02

    We investigate and quantitate the changes in hydrocarbon product composition while evaluating the performance and operability of the National Renewable Energy Laboratory's Davison Circulating Riser (DCR) reactor system when biomass model compounds are cofed with traditional fluid catalyst cracking (FCC) feeds and catalyst: vacuum gas oil (VGO) and equilibrium zeolite catalyst (E-Cat). Three compounds (acetic acid, guaiacol, and sorbitan monooleate) were selected to represent the major classes of oxygenates present in biomass pyrolysis vapors. These vapors can contain 30-50% oxygen as oxygenates, which create conversion complications (increased reactivity and coking) when integrating biomass vapors and liquids into fuel and chemical processes long dominated by petroleum feedstocks. We used these model compounds to determine the appropriate conditions for coprocessing with petroleum and ultimately pure pyrolysis vapors only as compared with standard baseline conditions obtained with VGO and E-Cat only in the DCR. Model compound addition decreased the DCR catalyst circulation rate, which controls reactor temperature and measures reaction heat demand, while increasing catalyst coking rates. Liquid product analyses included 2-dimensional gas chromatography time-of-flight mass spectroscopy (2D GCxGC TOFS), simulated distillation (SIM DIST), 13C NMR, and carbonyl content. Aggregated results indicated that the model compounds were converted during reaction, and despite functional group differences, product distributions for each model compound were very similar. In addition, we determined that adding model compounds to the VGO feed did not significantly affect the DCR's operability or performance. Future work will assess catalytic upgrading of biomass pyrolysis vapor to fungible hydrocarbon products using upgrading catalysts currently being developed at NREL and at Johnson Matthey.

  9. Model for biomass char combustion in the riser of a dual fluidized bed gasification unit: Part II - model validation and parameter variation

    Energy Technology Data Exchange (ETDEWEB)

    Kaushal, Priyanka; Proell, Tobias; Hofbauer, Hermann [Vienna University of Technology, Institute of Chemical Engineering, Getreidemarkt 9/166, A-1060, Vienna (Austria)

    2008-07-15

    The two-phase combustion model for biomass char combustion in a riser of a dual fluidized bed gasification unit that has been presented in part I is validated using the data obtained from the 8 MWth dual fluidized bed reactor at Guessing/Austria. The model is capable of calculating the average temperatures in all zones, the gas phase composition, solid hold up, char feed rates and air ratio. The model predictions for the temperature profile along the riser and for the exiting gas composition are in good agreement with the measured values. The simulation results show that the residual char from the gasifier is only partly converted in the riser for char particles larger than 0.6 mm. Un-combusted char is circulated back into the gasification reactor. Parameter variations show that the exact location where additional liquid fuels are introduced in the middle zone of the riser does not affect the global behaviour of the combustion reactor. Based on the simulation results it is proposed that external supply of char (additional) may be a very effective method for reducing producer gas recycling to the riser, which is currently necessary to obtain the desired gasification temperatures. (author)

  10. Autonomous Optimization of a Solidification Pattern and Its Effect on Porosity and Segregation in Steel Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

    2011-01-01

    The present paper considers optimization of a solidification pattern of a gravity sand-cast steel part. That is, the choice of proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity and macrosegregation...... distribution. This was accomplished by coupling a casting simulation software package with an optimization module. The casting process of the original casting design was simulated using a transient 3D thermal model incorporated in a commercial simulation software package to determine potential flaws...

  11. Comparative metagenomic analysis of soil microbes along treads and risers of periglacial ground in Glacier National Park, Montana

    Science.gov (United States)

    Ricketts, M. K.; Apple, M. E.

    2016-12-01

    The mean annual temperature for Glacier National Park and the surrounding regions has increased 1.33 degrees Celsius since 1900, 1.8 times the global mean increase. Periglacial features created by receding glaciers have created obstacles for endemic native species in Glacier to overcome. In an RM-CESU-funded study at Glacier National Park, a team of researchers from Montana Tech discovered differences in plant species distributions at the edges of snowfields and in periglacial patterned ground. The data from this study showed that on the sloping, green risers of solifluction terraces—periglacial features created by the freeze-thaw cycles of receding glaciers and snowfields at Siyeh Pass, Glacier—just 2% of plant species recorded were considered range-limited and endemic to the region. The team found four rare arctic-alpine species in the flat, rocky tread regions of the terraces, which often face much harsher wind and snow conditions, while only one rare arctic-alpine species was found on the green risers. Soil microbes are known to be important regulators of plant productivity, specifically in nutrient-poor ecosystems with a high abundance of vegetation that relies on symbionts to acquire nutrients. In alpine environments, where weather is harsh and the growing season short, certain species of plants rely on microbial symbionts to mobilize phosphorus and nitrogen within the root system. Research has suggested density of plant populations is linked to soil nutrient availability. In the summer and fall of 2016, comparative metagenomics analysis of soil microbial communities along treads and risers of periglacial ground (moving from the edge of the snowfield out) will be performed. This data will be compared to plant surveys performed in the summers 2014 and 2016 measuring rare alpine plant species dispersal and abundance in order to draw conclusions about how soil microbe distribution affects rare alpine plant species growth and success.

  12. A three-dimensional simulation of gas/particle flow and ozone decomposition in the riser of a circulating fluidized bed

    DEFF Research Database (Denmark)

    Hansen, Kim Granly; Solberg, Tron; Hjertager, Bjørn Helge

    2004-01-01

    concentration in the 10.85 m high riser by the use of a UV detector system. Furthermore a pressure drop profile was reported. Comparison between measured and simulated time averaged ozone concentration at different elevations in the riser shows good agreement. The 3D representation of the reactor geometry gives......The isothermal decomposition of ozone has been implemented in the CFD code FLOTRACS-MP-3D. The code is a 3D multiphase computational fluid dynamics code with an Eulerian description of both gas and particle phase. The turbulent motion of the particulate phase is modeled using the kinetic theory...... for granular flow, and the gas phase turbulence is modeled using a Sub-Grid-Scale model, cf. Ibsen et al. (2001). The decomposition reaction is studied in a 3D representation of a 0.254 m i.d. riser, which has been studied experimentally by Ouyang et al. (1993). The authors obtained profiles of ozone...

  13. On the modelling and the analysis of two-phase flow instabilities in pipeline-riser systems; Modelisation et analyse des instabilites d'ecoulements diphasiques dans les conduites petrolieres du type pipeline-riser

    Energy Technology Data Exchange (ETDEWEB)

    Zakarian, E.

    2000-03-10

    Recent estimations predict that over half the remaining offshore oil and gas reserves are located in deep water and marginal fields. For such reserves, economic recovery methods are required. Then, multiphase flows are transported within pipelines and separated on treatment platforms built in shallow water or processed in onshore facilities. Unfortunately, hydrodynamic instabilities may occur whenever gas and liquid flow in a pipeline, generating serious operating problems. This dissertation presents a new way to model two-phase flows in pipelines such as pipeline-riser systems. Equations are algebraic and differential. Their smoothness depends on the closure laws of the problem such as slip or friction laws. Smooth forms of these closure laws are presented for the first time in this dissertation. Therefore, a mathematical analysis of our model fits into a classical frame: a linear analysis leads to an analytical expression of the boundary between stable and unstable flows. A nonlinear analysis provides for the first time, the bifurcation curves of gas-liquid flows in pipe-riser systems, locally round their stability boundary. (author)

  14. Combined action of uniform flow and oscillating flow around marine riser at low Keulegan-Carpenter number

    Science.gov (United States)

    Deng, Yue; Huang, Weiping; Zhao, Jingli

    2014-06-01

    With the increase of petroleum and gas production in deep ocean, marine risers of circular cylinder shape are widely used in the offshore oil and gas platform. In order to research the hydrodynamic performance of marine risers, the dynamic mesh technique and User-Defined Function (UDF) are used to simulate the circular cylinder motion. The motion of a transversely oscillating circular cylinder in combination of uniform flow and oscillating flow is simulated. The uniform flow and oscillating flow both are in x direction. SIMPLE algorithm is used to solve the Navier-Stokes equations. The User-Defined Function is used to control the cylinder transverse vibration and the inlet flow. The lift and drag coefficient changing with time and the map of vorticity isolines at different phase angle are obtained. Force time histories are shown for uniform flow at Reynolds number (Re) of 200 and for the combination of uniform and oscillating flows. With the increase of amplitude of oscillating flow in combined flow, the change of lift amplitude is not sensitive to the the change of cylinder oscillating frequency. Lift amplitude increases with the increase of oscillating flow amplitude in the combined flow, but there is no definite periodicity of the lift coefficient. The drag and inertia force coefficients change when the maximum velocity of the oscillating flow increases in the combined flow. The vortex shedding near the circular cylinder shows different characteristics.

  15. Effect of bidirectional internal flow on fluid–structure interaction dynamics of conveying marine riser model subject to shear current

    Directory of Open Access Journals (Sweden)

    Zheng-Shou Chen

    2012-03-01

    Full Text Available This article presents a numerical investigation concerning the effect of two kinds of axially progressing internal flows (namely, upward and downward on fluid–structure interaction (FSI dynamics about a marine riser model which is subject to external shear current. The CAE technology behind the current research is a proposed FSI solution, which combines structural analysis software with CFD technology together. Efficiency validation for the CFD software was carried out first. It has been proved that the result from numerical simulations agrees well with the observation from relating model test cases in which the fluidity of internal flow is ignorable. After verifying the numerical code accuracy, simulations are conducted to study the vibration response that attributes to the internal progressive flow. It is found that the existence of internal flow does play an important role in determining the vibration mode (/dominant frequency and the magnitude of instantaneous vibration amplitude. Since asymmetric curvature along the riser span emerges in the case of external shear current, the centrifugal and Coriolis accelerations owing to up- and downward internal progressive flows play different roles in determining the fluid–structure interaction response. The discrepancy between them becomes distinct, when the velocity ratio of internal flow against external shear current is relatively high.

  16. Effect of catalyst additives on the production of biofuels from palm oil cracking in a transport riser reactor.

    Science.gov (United States)

    Chew, Thiam Leng; Bhatia, Subhash

    2009-05-01

    Catalytic cracking of crude palm oil (CPO) and used palm oil (UPO) were studied in a transport riser reactor for the production of biofuels at a reaction temperature of 450 degrees C, with residence time of 20s and catalyst-to-oil ratio (CTO) of 5 gg(-1). The effect of HZSM-5 (different Si/Al ratios), beta zeolite, SBA-15 and AlSBA-15 were studied as physically mixed additives with cracking catalyst Rare earth-Y (REY). REY catalyst alone gave 75.8 wt% conversion with 34.5 wt% of gasoline fraction yield using CPO, whereas with UPO, the conversion was 70.9 wt% with gasoline fraction yield of 33.0 wt%. HZSM-5, beta zeolite, SBA-15 and AlSBA-15 as additives with REY increased the conversion and the yield of organic liquid product. The transport riser reactor can be used for the continuous production of biofuels from cracking of CPO and UPO over REY catalyst.

  17. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    . Developing a Hegelian inspired historical-sociological approach this paper however argues that national and transnational societies emerged simultaneously and in a co-evolutionary and mutually supportive fashion. In most European settings national societies did not become the central horizon of individuals...... of the European steel industry....

  18. Comportement mécanique des tuyaux. Influence de la traction, de la pression et du poids linéique. Application aux risers Mechanical Behavior of Pipes and Risers. Influence of Tension, Pressure and Weight

    Directory of Open Access Journals (Sweden)

    Sparks C.

    2006-11-01

    Full Text Available L'influence de la traction, de la pression et du poids linéique sur le comportement d'un tuyau (ou d'un riser a déjà été traitée dans de nombreux articles. Malgré cela, elle est fréquemment mal comprise, ce qui a parfois de; conséquences sérieuses. Par souci de clarté, l'approche de cet article est délibérément très élémentaire. Les problèmes principaux de la flexion, du flambage, de l'allongement et de la contrainte limite, qui sont souvent traités dans des articles différents, sont ici étudiés ensemble d'une façon homogène. On présente des interprétation: physiques, faciles à visualiser, des deux concepts de tension effective et de contrainte effective, dont l'utilisation est très répandue, ainsi que leur rapport avec des notions analogues dans d'autres domaines de l'art de l'ingénieur. La puissance de ces deux concepts est démontrée à la fin de l'article où ils sont utilisés pour résoudre huit problèmes divers. The influence of tension, pressure, and weight on different aspects of pipe and riser behavior has already been the subject of many articles (see references. In spite of this it has frequently been misunderstood, sometimes with serious consequences. The object of this payer is to explain the subject clearly and the approach is therefore deliberately very elementary. The principal problems of bending, buckling, yielding and strains, usually treated in separated papers, are here treated homogeneously. The widely used concepts of effective tension and effective stress are given interpretations, easy to visualise, which are related to analogous concepts in other engineering fields. Finally, eight diverse particular examples of the influence of tension, pressure and weight on pipe and riser behavior, are discussed.

  19. Gas-solid turbulent flow in a circulating fluidized bed riser: experimental and numerical study of mono-disperse particle systems

    NARCIS (Netherlands)

    He, Y.; Deen, N.G.; van Sint Annaland, M.; Kuipers, J.A.M.

    2009-01-01

    Numerical simulations were performed of a turbulent gas-particle multiphase flow in a circulating fluidized bed riser using a hard-sphere discrete particle model (DPM) for the particle phase and the Navier−Stokes equations for the gas phase, where the subgrid scale stresses (SGS) were modeled with

  20. Roadside Infrastructure for Safer European Roads (RISER) D06: European Best Practice for Roadside Design: Guidelines for Roadside Infrastructure on New and Existing Roads

    NARCIS (Netherlands)

    Thomson, R.; Fagerlind, H.; Martinez, A.V.; Amenguel, A.; Naing, C.; Hill, J.; Hoschopf, H.; Dupré, G.; Bisson, O.; Kelkka, M.; Horst, A.R.A. van der; Garcia, J.

    2006-01-01

    The European Commission Directorate General for Transportation and Energy (DGTREN) sponsored a research project to investigate the best practice guidelines for roadside infrastructure. The RISER consortium has compiled the following document which is a synthesis of existing practice in Europe with

  1. Parametric study of the vertical rigid production riser of Spar Buoy Platform with fatigue emphasis; Estudo parametrico do riser rigido vertical de producao da plataforma Spar Buoy com enfase na fadiga

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Elton J.B. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Ellwanger, Gilberto B. [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia; Queija, Marcos S. [Universidade Federal, Rio de Janeiro, RJ (Brazil). Fundacao COPPETEC - Coordenacao de Projetos, Pesquisas e Estudos Tecnologicos

    2000-07-01

    The objective of this work is present the result of the parametric studies carried out to assess fatigue life in vertical rigid production riser of Spar buoy platform. The following parameters were studied in relation of the fatigue life effects: drag coefficient amplification due to Vortex Induced Vibrations; influence of high and low frequency platform dynamic response; hydrodynamic effect of the trapped water inside platform hull; structural damping effect; horizontal guides along the platform hull. An in house developed computer program called Anflex and its pos processor to fatigue life analyses called Posfal were employed to perform the parametric studies. The environmental loads considered in the analyses were wind, current and wave with more expected probability of occurrence in Campos Basin. A random dynamic approach was employed. (author)

  2. Development of Millimeter-Wave Velocimetry and Acoustic Time-of-Flight Tomography for Measurements in Densely Loaded Gas-Solid Riser Flow

    Energy Technology Data Exchange (ETDEWEB)

    Fort, James A.; Pfund, David M.; Sheen, David M.; Pappas, Richard A.; Morgen, Gerald P.

    2007-04-01

    The MFDRC was formed in 1998 to advance the state-of-the-art in simulating multiphase turbulent flows by developing advanced computational models for gas-solid flows that are experimentally validated over a wide range of industrially relevant conditions. The goal was to transfer the resulting validated models to interested US commercial CFD software vendors, who would then propagate the models as part of new code versions to their customers in the US chemical industry. Since the lack of detailed data sets at industrially relevant conditions is the major roadblock to developing and validating multiphase turbulence models, a significant component of the work involved flow measurements on an industrial-scale riser contributed by Westinghouse, which was subsequently installed at SNL. Model comparisons were performed against these datasets by LANL. A parallel Office of Industrial Technology (OIT) project within the consortium made similar comparisons between riser measurements and models at NETL. Measured flow quantities of interest included volume fraction, velocity, and velocity-fluctuation profiles for both gas and solid phases at various locations in the riser. Some additional techniques were required for these measurements beyond what was currently available. PNNL’s role on the project was to work with the SNL experimental team to develop and test two new measurement techniques, acoustic tomography and millimeter-wave velocimetry. Acoustic tomography is a promising technique for gas-solid flow measurements in risers and PNNL has substantial related experience in this area. PNNL is also active in developing millimeter wave imaging techniques, and this technology presents an additional approach to make desired measurements. PNNL supported the advanced diagnostics development part of this project by evaluating these techniques and then by adapting and developing the selected technology to bulk gas-solids flows and by implementing them for testing in the SNL riser

  3. Computational fluid dynamics (CFD prediction of mass fraction profiles of gas oil and gasoline in fluid catalytic cracking (FCC riser

    Directory of Open Access Journals (Sweden)

    Muhammad Ahsan

    2012-12-01

    Full Text Available Fluid catalytic cracking (FCC is an important process for the conversion of gas oil to gasoline. The paper is an attempt to model the phenomenon theoretically; using commercial computational fluid dynamics (CFD software and 3-lump kinetic model. Geometry, boundary conditions and dimensions of industrial riser for catalytic cracking unit is conferred for 2D simulation using commercial CFD code. Continuity, momentum, energy and species transport equations, applicable to two phase solid and gas flow, are used to simulate the physical phenomenon efficiently. This paper uses the granular Eulerian multiphase model with k–ε turbulence and species transport. Time accurate transient problem is solved with the prediction of mass fraction profiles of gas oil, gasoline, light gas and coke. The output curves demonstrate the mass fraction and distribution of temperature in both phases. At the end comparison of the computational results with other computational and experimental data available in literature is also given.

  4. Efficient Fatigue Analysis of Helix Elements in Umbilicals and Flexible Risers: Theory and Applications

    Directory of Open Access Journals (Sweden)

    Geir Skeie

    2012-01-01

    Full Text Available Fatigue analysis of structural components such as helix tensile armors and steel tubes is a critical design issue for dynamic umbilicals and flexible pipes. The basis for assessment of fatigue damage of such elements is the long-term stress cycle distribution at critical locations on the helix elements caused by long-term environmental loading on the system. The long-term stress cycle distribution will hence require global dynamic time domain analysis followed by a detailed cross-sectional analysis in a large number of irregular sea states. An overall computational consistent and efficient fatigue analysis scheme is outlined with due regard of the cross-sectional analysis technique required for fatigue stress calculation with particular attention to the helix elements. The global cross-section is exposed to pure bending, tensile, torsion, and pressure loading. The state of the different cross-section elements is based on the global response. Special emphasis is placed on assessment of friction stresses caused by the stick-slip behavior of helix elements in bending that are of special importance for fatigue life assessments. The described cross-sectional analysis techniques are based on an extensive literature survey and are hence considered to represent industry consensus. The performance of the described calculation scheme is illustrated by case studies.

  5. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  6. Análise de sensibilidade do modelo fluidodinâmico de um Riser através do formalismo diferencial perturbativo

    OpenAIRE

    Farias, Gilvan da Silva

    2007-01-01

    Em uma refinaria de petróleo o óleo cru é pré-aquecido sofrendo fracionamento. Do resíduo desta operação obtém-se o gasóleo que sofre um craqueamento catalítico fluido realizado em uma das suas unidades operacionais. Nela localiza-se o riser por onde escoam, de forma ascendente e simultânea, o gasóleo e o catalisador sólido. Um sistema de quatro equações descreve o comportamento fluidodinâmico do riser em um modelo experimental a frio, sendo tal comportamento avaliado por meio ...

  7. Model-free optimal anti-slug control of a well-pipeline-riser in the K-Spice/LedaFlow simulator

    Directory of Open Access Journals (Sweden)

    Christer Dalen

    2015-07-01

    Full Text Available Simplified models are developed for a 3-phase well-pipeline-riser and tested together with a high fidelity dynamic model built in K-Spice and LedaFlow. These models are developed from a subspace algorithm, i.e. Deterministic and Stochastic system identification and Realization (DSR, and implemented in a Linear Quadratic optimal Regulator (LQR for stabilizing the slugging regime. We are comparing LQR with PI controller using different performance measures.

  8. Influence of Heat Flux and Friction Coefficient on Thermal Stresses in Risers of Drum Boilers under Dynamic Conditions of Steam Demand

    Directory of Open Access Journals (Sweden)

    M. A. Habib

    2013-01-01

    Full Text Available Boiler swing rate, which is the rate at which the boiler load is changed, has significant influence on the parameters of the boiler operating conditions such as drum water pressure and level, steam quality in the riser tubes, wall temperatures of riser tubes, and the associated thermal stresses. In this paper, the thermal stresses developed in boiler tubes due to elevated rates of heat transfer and friction are presented versus thermal stresses developed in tubes operated under normal conditions. The differential equations comprising the nonlinear model and governing the flow inside the boiler tubes were formulated to study different operational scenarios in terms of resulting dynamic response of critical variables. The experimental results and field data were obtained to validate the present nonlinear dynamic model. The calculations of the heat flux and the allowable steam quality were used to determine the maximum boiler swing rates at different conditions of riser tube of friction factor and heat flux. Diagrams for the influence of friction factor of the boiler tubes and the heat flux, that the tube is subjected to, on the maximum swing rate were examined.

  9. Studi Mekanisme Kegagalan Las pada Riser Wall Tube Nomor 2 ASTM A210 Grade A-1 pada Pembangkit Listrik Tenaga Uap Unit 2 PT X

    Directory of Open Access Journals (Sweden)

    Fajar Adi Prasetya

    2017-01-01

    Full Text Available Riser wall tube merupakan salah satu bagian yang sangat penting pada boiler di PLTU PT X dimana fungsinya adalah menyalurkan uap dari furnace menuju steamdrum. Kasus yang didapatkan pada boiler ini adalah bocornya riser wall tube nomor dua pada saat proses sedang berjalan. Untuk mengetahui penyebab bocornya tube tersebut dan mencegah terjadinya kasus yang sama, maka analisa kegagalan terhadap riser wall tube tersebut perlu dilakukan. Pada penelitian ini dibuat spesimen pembanding sebagai acuan. Beberapa pengujian seperti pengujian liquid dye penetrant, pengujian tarik dilakukan pada spesimen las pembanding serta pengujian metalografi dan pengujian kekerasan dilakukan pada kedua spesimen juga dengan tambahan pengujian spektrometri, pengujian SEM dan pengujian XRD untuk spesimen yang mengalami kegagalan. Spesimen las pembanding dibuat sesuai dengan WPS yang ada. Dari hasil pengujian yang telah dilakukan terdapat perbedaan pada daerah las di kedua spesimen. Keduanya memiliki struktur mikro dan nilai kekerasan yang berbeda. Pengujian SEM pada spesimen las yang mengalami kegagalan menunjukkan adanya porositas dan hasil pengujian XRD-nya menunjukkan adanya senyawa korosi. Porositas, korosi, serta hasil las yang tidak memenuhi standar menyebabkan kualitas las menjadi tidak maksimal.

  10. Influence of cross-sectional ratio of down comer to riser on the efficiency of liquid circulation in loop air lift bubble column

    Directory of Open Access Journals (Sweden)

    Yamamoto Tatsumi

    2017-01-01

    Full Text Available Loop type bubble columns have good performance of liquid circulation and mass transfer by airlift effect, where the liquid circulation time is an important measurable characteristic parameter. This parameter is affected by the column construction, the aspect ratio of the column, the cross-sectional area ratio of down comer to riser (R, and the superficial gas velocity in the riser (UGR. In this work, the mean gas holdup and the liquid circulation time (TC have been measured in four types of loop airlift type bubble column: concentric tube internal loop airlift type, rectangular internal loop airlift type, external loop airlift type, external loop airlift with separator. Air and tap water were used as gas and liquid phase, respectively. The results have demonstrated that the mean gas holdup in riser increases in proportion to UGR, and that it in downcomer changes according to the geometric parameters of each bubble column. TC has been found to conform to an empirical equation which depends on UGR and the length of draft tube or division plate in the region of 0.33 < R < 1.

  11. Influence of cross-sectional ratio of down comer to riser on the efficiency of liquid circulation in loop air lift bubble column

    Science.gov (United States)

    Yamamoto, Tatsumi; Kawasaki, Hiroyuki; Mori, Hidetoshi

    2017-11-01

    Loop type bubble columns have good performance of liquid circulation and mass transfer by airlift effect, where the liquid circulation time is an important measurable characteristic parameter. This parameter is affected by the column construction, the aspect ratio of the column, the cross-sectional area ratio of down comer to riser (R), and the superficial gas velocity in the riser (UGR). In this work, the mean gas holdup and the liquid circulation time (TC) have been measured in four types of loop airlift type bubble column: concentric tube internal loop airlift type, rectangular internal loop airlift type, external loop airlift type, external loop airlift with separator. Air and tap water were used as gas and liquid phase, respectively. The results have demonstrated that the mean gas holdup in riser increases in proportion to UGR, and that it in downcomer changes according to the geometric parameters of each bubble column. TC has been found to conform to an empirical equation which depends on UGR and the length of draft tube or division plate in the region of 0.33 < R < 1.

  12. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  13. EVALUACIÓN MICROMAGNÉTICA DEL NIVEL DE TENSIONES EN ALAMBRES DE TRACCIÓN DE RISERS FLEXIBLES

    Directory of Open Access Journals (Sweden)

    JOSÉ MATOS

    2013-01-01

    Full Text Available En el presente trabajo se describe el uso de un método no destructivo que combina las medidas de los parámetros micromagnéticos para cuantificar las tensiones durante los ensayos de tracción en alambres que componen la armadura estructural de risers flexibles. Este método consideró las técnicas de análisis armónico del campo magnético tangencial, análisis de ruido Barkhausen y el análisis del incremento de la permeabilidad, mediante el ensayo de tracción con carga controlada. Se utiliza la regresión lineal de multiparámetros para analizar los datos de cada técnica en forma individual y en conjunto, con el objetivo de correlacionar los valores conocidos de las cargas con los valores medidos en los ensayos realizados. Los resultados muestran una buena relación de los valores obtenidos mediante el método micromagnético y las cargas aplicadas a los cuerpos de prueba, demostrando la eficacia de la técnica en estas aplicaciones.

  14. A modified multi-objective particle swarm optimization approach and its application to the design of a deepwater composite riser

    Science.gov (United States)

    Zheng, Y.; Chen, J.

    2017-09-01

    A modified multi-objective particle swarm optimization method is proposed for obtaining Pareto-optimal solutions effectively. Different from traditional multi-objective particle swarm optimization methods, Kriging meta-models and the trapezoid index are introduced and integrated with the traditional one. Kriging meta-models are built to match expensive or black-box functions. By applying Kriging meta-models, function evaluation numbers are decreased and the boundary Pareto-optimal solutions are identified rapidly. For bi-objective optimization problems, the trapezoid index is calculated as the sum of the trapezoid's area formed by the Pareto-optimal solutions and one objective axis. It can serve as a measure whether the Pareto-optimal solutions converge to the Pareto front. Illustrative examples indicate that to obtain Pareto-optimal solutions, the method proposed needs fewer function evaluations than the traditional multi-objective particle swarm optimization method and the non-dominated sorting genetic algorithm II method, and both the accuracy and the computational efficiency are improved. The proposed method is also applied to the design of a deepwater composite riser example in which the structural performances are calculated by numerical analysis. The design aim was to enhance the tension strength and minimize the cost. Under the buckling constraint, the optimal trade-off of tensile strength and material volume is obtained. The results demonstrated that the proposed method can effectively deal with multi-objective optimizations with black-box functions.

  15. The modeling of quadratic B-splines surfaces for the tomographic reconstruction in the FCC- type-riser

    Energy Technology Data Exchange (ETDEWEB)

    Vasconcelos, Geovane Vitor; Dantas, Carlos Costa, E-mail: geovitor@bol.com.b, E-mail: ccd@ufpe.b [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Energia Nuclear. Grupo de Radioquimica; Melo, Silvio de Barros; Pires, Renan Ferraz, E-mail: sbm@cin.ufpe.b, E-mail: rfp@cin.ufpe.b [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Centro de Informatica

    2009-07-01

    The 3D tomography reconstruction has been a profitable alternative in the analysis of the FCC-type- riser (Fluid Catalytic Cracking), for appropriately keeping track of the sectional catalyst concentration distribution in the process of oil refining. The method of tomography reconstruction proposed by M. Azzi and colleagues (1991) uses a relatively small amount of trajectories (from 3 to 5) and projections (from 5 to 7) of gamma rays, a desirable feature in the industrial process tomography. Compared to more popular methods, such as the FBP (Filtered Back Projection), which demands a much higher amount of gamma rays projections, the method by Azzi et al. is more appropriate for the industrial process, where the physical limitations and the cost of the process require more economical arrangements. The use of few projections and trajectories facilitates the diagnosis in the flow dynamical process. This article proposes an improvement in the basis functions introduced by Azzi et al., through the use of quadratic B-splines functions. The use of B-splines functions makes possible a smoother surface reconstruction of the density distribution, since the functions are continuous and smooth. This work describes how the modeling can be done. (author)

  16. Static and dynamic mooring analysis – Stability of floating production storage and offloading (FPSO risers for extreme environmental conditions

    Directory of Open Access Journals (Sweden)

    Yu-Ho Rho

    2013-06-01

    Full Text Available Floating production storage and offloading (FPSO facilities are used at most of the offshore oil fields worldwide. FPSO usage is expected to grow as oil fields move to deeper water, thus requiring the reliability and stability of mooring wires and risers in extreme environmental conditions. Except for the case of predictable attack angles of external loadings, FPSO facilities with turret single point mooring (SPM systems are in general use. There are two types of turret systems: permanent systems and disconnectable turret mooring systems. Extreme environment criteria for permanent moorings are usually based on a 100-year return period event. It is common to use two or three environments including the 100-year wave with associated wind and current, and the 100-year wind with associated waves and current. When fitted with a disconnectable turret mooring system, FPSOs can be used in areas where it is desirable to remove the production unit from the field temporarily to prevent exposure to extreme events such as cyclones or large icebergs. Static and dynamic mooring analyses were performed to evaluate the stability of a spider buoy after disconnection from a turret during cyclone environmental conditions.

  17. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  18. IODP Expedition 319, NanTroSEIZE Stage 2: First IODP Riser Drilling Operations and Observatory Installation Towards Understanding Subduction Zone Seismogenesis

    Directory of Open Access Journals (Sweden)

    Sean Toczko

    2010-09-01

    Full Text Available The Nankai Trough Seismogenic Zone Experiment (NanTroSEIZE is a major drilling project designed to investigate fault mechanics and the seismogenic behavior of subduction zone plate boundaries. Expedition 319 is the first riser drilling operation within scientific ocean drilling. Operations included riser drilling at Site C0009 in the forearc basin above the plate boundary fault, non-riser drilling at Site C0010 across the shallow part of the megasplay faultsystem—which may slip during plate boundary earthquakes—and initial drilling at Site C0011 (incoming oceanic plate for Expedition 322. At Site C0009, new methods were tested, including analysis of drill mud cuttings and gas, and in situ measurements of stress, pore pressure, and permeability. These results, in conjunction with earlier drilling, will provide a the history of forearc basin development (including links to growth of the megasplay fault system and modern prism, b the first in situ hydrological measurements of the plate boundary hanging wall, and c integration of in situ stress measurements (orientation and magnitude across the forearc and with depth. A vertical seismic profile (VSP experiment provides improved constraints on the deeper structure of the subduction zone. At Site C0010, logging-while-drilling measurements indicate significantchanges in fault zone and hanging wall properties over short (<5 km along-strike distances, suggesting different burial and/or uplift history. The first borehole observatory instruments were installed at Site C0010 to monitor pressure and temperature within the megasplay fault zone, and methods of deployment of more complex observatoryinstruments were tested for future operations.

  19. Modelling of FCC (Fluid Catalytic Cracking) risers with six lumps; Modelo de elevadores de Unidades de Craqueamento Catalitico com cinetica de seis classes

    Energy Technology Data Exchange (ETDEWEB)

    Baldessar, Fabio; Negrao, Cezar O. Ribeiro; Palu, Claudia [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil)

    2004-07-01

    The current work presents a mathematical model of an ascendant flow vertical reactor (riser) of a Fluid Catalytic Cracking Unit. The two-phase flow (gas-solid) and the cracking reactions are admitted one-dimensional and steady state. Mass, momentum and energy conservation equations are considered for each phase (solid and gas). A six-lump kinetic model is employed to evaluate gasoil, gasoline, GLP, fuel gas, light cycle oil and coke fractions. The model results are compared to experimental values from a pilot plant and to another model found in the literature. The results are in good agreement, showing the model has great potential. (author)

  20. Tool steels. 5. edition

    Energy Technology Data Exchange (ETDEWEB)

    Roberts, G.; Krauss, G.; Kennedy, R.

    1998-12-31

    The revision of this authoritative work contains a significant amount of new information from the past nearly two decades presented in an entirely new outline, making this a must have reference for engineers involved in tool-steel production, as well as in the selection and use of tool steels in metalworking and other materials manufacturing industries. The chapter on tool-steel manufacturing includes new production processes, such as electroslag refining, vacuum arc remelting, spray deposition processes (Osprey and centrifugal spray), and powder metal processing. The seven chapters covering tool-steel types in the 4th Edition have been expanded to 11 chapters covering nine main groups of tool steels as well as other types of ultrahigh strength steels sometimes used for tooling. Each chapter discusses in detail processing, composition, and applications specific to the particular group. In addition, two chapters have been added covering surface modification and trouble shooting production and performance problems.

  1. BORONIZING OF STEEL

    OpenAIRE

    ULUKÖY, Arzum; CAN, Ahmet Çetin

    2006-01-01

    Boride layer has many advantages in comparison with traditional hardening methods. The boride layer has high hardening value and keeps it's hardeness at high temperatures, and it also shows favorible properties, such as the resistance to wear, oxidation and corrosion. The process can be applied at variety of materials, for instance steel, cast iron, cast steel, nickel and cobalt alloys and cermets. In this rewiew, boronizing process properties, boride layer on steel surfaces and specification...

  2. An experimental study of a circular cylinder's two-degree-of-freedom motion induced by vortex

    Directory of Open Access Journals (Sweden)

    Shin-Woong Kim

    2016-07-01

    Full Text Available This paper presents results of an experimental investigation of vortex-induced vibration (VIV of a flexibly mounted and rigid cylinder with two-degrees-of-freedom with respect to varying ratio of in-line natural frequency to cross-flow natural frequency, f∗, at a fixed low mass ratio. Combined in-line and cross-flow motion was observed in a sub-critical Reynolds number range. Three-dimensional displacement meter and tension meter were used to measure dynamic responses of the model. To validate the results and the experiment system, x and y response amplitudes and ratio of oscillation frequency to cross-flow natural frequency were compared with other experimental results. It has been found that the higher harmonics, such as third and more vibration components, can occur on a certain part of steel catenary riser under a condition of dual resonance mode. In the present work, however, due to the limitation of a size of circulating water channel, the whole test of a whole configuration of the riser at an adequate scale for VIV phenomenon was not able to be conducted. Instead, we have modeled a rigid cylinder and assumed that the cylinder is a part of steel catenary riser where the higher harmonic motions could occur. Through the experiment, we have found that even though the cylinder was assumed to be rigid, the occurrence of the higher harmonic motions was observed in a small reduced velocity (Vr range, where the influence of the in-line response is relatively large. The transition of the vortex shedding mode from one to another was examined by using time history of x and y directional displacement over all experimental cases. We also observed the influence of in-line restoring force power spectral density with f∗.

  3. Modern Steel Framed Schools.

    Science.gov (United States)

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  4. DeepLines{sup TM}, global analysis of risers, moorings and flow-lines. Software and consultancy services, engineering, design and optimization, dynamic analysis of multi-line and floating systems

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-07-01

    DeepLines{sup TM} software package, based on IFP's and PRINCIPIA's experience in risers and hydrodynamics, was developed to give engineering and oil companies an integrated tool with which to design and optimize their floating production systems. More than 50 licenses are currently being used worldwide by major oil companies, contractors, engineering companies and manufacturers.

  5. Concreto nanoligado a base de sílica fundida para aplicação no riser de unidade de craqueamento catalítico fluido

    Directory of Open Access Journals (Sweden)

    E. Prestes

    2015-03-01

    Full Text Available O agregado de sílica fundida é uma matéria-prima que se mostra adequada para o desenvolvimento de concretos para aplicação em riser de unidade de craqueamento catalítico fluido de petróleo (UFCC. A sua baixa densidade aparente e reduzida condutividade térmica contribuem, respectivamente, para a diminuição do peso da estrutura refratária e maior eficiência térmica do processo. Já o seu coeficiente de expansão linear de 0,55 x 10-6/ºC, extremamente reduzido, garante uma excelente resistência ao choque térmico. Contudo, para as condições de operação em riser, estas características precisam estar aliadas a um baixo desgaste por erosão. Sendo assim, um concreto nanoligado a base de sílica fundida foi desenvolvido buscando-se a minimização do desgaste por erosão. Duas composições foram testadas combinando-se os agregados de sílica fundida e alumina tabular. Verificou-se que as tensões geradas pelo "mismatch" de expansão térmica entre os agregados resultaram na formação de microtrincas, reduzindo consideravelmente as propriedades termomecânicas do material. Um menor dano foi verificado para a composição onde a alumina tabular foi adicionada somente nas frações mais finas de agregado. Nesta, a incorporação de um aditivo sinterizante favoreceu uma maior densificação em baixa temperatura, possibilitando otimizar a resistência à erosão e ao choque térmico. O valor médio de volume erodido obtido após queima a 815 ºC foi de 4,8 cm3. Em comparação com os 6 cm3 especificados pela indústria petroquímica brasileira para produtos refratários de alta alumina com densidade aparente superior a 2,60 g/cm3, pode-se afirmar que o resultado obtido foi muito promissor. O concreto nanoligado a base de sílica fundida que foi desenvolvido mostrou ser uma excelente opção para aplicação em riser de UFCC.

  6. BORONIZING OF STEEL

    Directory of Open Access Journals (Sweden)

    Arzum ULUKÖY

    2006-02-01

    Full Text Available Boride layer has many advantages in comparison with traditional hardening methods. The boride layer has high hardening value and keeps it's hardeness at high temperatures, and it also shows favorible properties, such as the resistance to wear, oxidation and corrosion. The process can be applied at variety of materials, for instance steel, cast iron, cast steel, nickel and cobalt alloys and cermets. In this rewiew, boronizing process properties, boride layer on steel surfaces and specifications and the factors that effect boride layer are examined

  7. Experimental study of the vortex-induced vibration of drilling risers under the shear flow with the same shear parameter at the different Reynolds numbers.

    Directory of Open Access Journals (Sweden)

    Mao Liangjie

    Full Text Available A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment.

  8. Glass Stronger than Steel

    Science.gov (United States)

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  9. Metallurgy: Printing steels

    Science.gov (United States)

    Todd, Iain

    2018-01-01

    Additive manufacturing has been used to fabricate a common stainless steel, which imparts a unique microstructure to this material, making it stronger and more ductile than that produced with conventional methods.

  10. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  11. Optimization of steel casting feeding system based on BP neural network and genetic algorithm

    Directory of Open Access Journals (Sweden)

    Xue-dan Gong

    2016-05-01

    Full Text Available The trial-and-error method is widely used for the current optimization of the steel casting feeding system, which is highly random, subjective and thus inefficient. In the present work, both the theoretical and the experimental research on the modeling and optimization methods of the process are studied. An approximate alternative model is established based on the Back Propagation (BP neural network and experimental design. The process parameters of the feeding system are taken as the input, the volumes of shrinkage cavities and porosities calculated by simulation are simultaneously taken as the output. Thus, a mathematical model is established by the BP neural network to combine the input variables with the output response. Then, this model is optimized by the nonlinear optimization function of the genetic algorithm. Finally, a feeding system optimization of a steel traveling wheel is conducted. No shrinkage cavities and porosities are induced through the optimization. Compared to the initial design scheme, the process yield is increased by 4.1% and the volume of the riser is decreased by 5.48×106 mm3.

  12. Finite volume modeling of the solidification of an axial steel cast impeller

    Directory of Open Access Journals (Sweden)

    M. Copur

    2014-04-01

    Full Text Available In the foundry industry, obtaining the solidification contours in cast geometries are extremely important to know the last location(s to solidify in order to define the correct feeding path and the number of risers. This paper presents three-dimensional simulation of transient conduction heat transfer within an axial impeller, made of AISI 1016 steel, poured and solidified in chemically bonded mold and core medium, by using FVM technique and ANSYS CFX. Specific heat, density and thermal conductivity of AISI 1016 steel, mold and Core materials are considered as functions of temperatures. In this transient thermal analysis, the convection heat transfer phenomenon is also considered at the outer surfaces of the mold. In order to shorten the run-time, the nonlinear transient analysis has been made for 600/3600 segment of the impeller, core and mold. The solidification contours of the impeller as well as isothermal lines in core and mold have been obtained in 3-D. The cooling curves of diff erent points are also shown in the result section.

  13. Ditches and Drainage Structures, Storm drain facilities include inlets, manholes, outlets, pipes, storm ponds, and risers. This layer may not be 100%, but is continually updated and made available semi-anually. Includes attribution in pipes and the centroids of the other features., Published in 2103, 1:2400 (1in=200ft) scale, Howard County Government.

    Data.gov (United States)

    NSGIC Local Govt | GIS Inventory — Ditches and Drainage Structures dataset current as of 2103. Storm drain facilities include inlets, manholes, outlets, pipes, storm ponds, and risers. This layer may...

  14. Integral Steel Casting of Full Spade Rudder Trunk Carrier Housing for Supersized Container Vessels through Casting Process Engineering (Sekjin E&T

    Directory of Open Access Journals (Sweden)

    Tae Won Kim

    2015-04-01

    Full Text Available In casting steel for offshore construction, integral casted structures are superior to welded structures in terms of preventing fatigue cracks in the stress raisers. In this study, mold design and casting analysis were conducted for integral carrier housing. Casting simulation was used for predicting molten metal flow and solidification during carrier housing casting, as well as the hot spots and porosity of the designed runner, risers, riser laggings, and the chiller. These predictions were used for deriving the final carrier housing casting plan, and a prototype was fabricated accordingly. A chemical composition analysis was conducted using a specimen sampled from a section of the prototype; the analytically obtained chemical composition agreed with the chemical composition of the existing carrier housing. Tensile and Charpy impact tests were conducted for determining the mechanical material properties. Carrier housing product after normalizing (920 °C/4.5 h, air-cooling has 371 MPa of yield strength, 582 MPa of tensile strength, 33.4% of elongation as well as 64 J (0 °C of impact energy.

  15. Contribution to the evaluation of vortex-induced vibrations analysis using 'wake oscillators' and 'vortex-tracking' models; Contribuicao a avaliacao dos modelos 'wake oscillator' e 'vortex tracking' para analise de vibracoes induzidas por vortices

    Energy Technology Data Exchange (ETDEWEB)

    Carneiro, Daniel L. [Bureau Veritas do Brasil, Rio de Janeiro, RJ (Brazil); Ellwanger, Gilberto B. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE); Galgoul, Nelson S. [SUPORTE Consultoria e Projetos, Rio de Janeiro, RJ (Brazil)

    2008-07-01

    Fatigue due to vortex-induced vibrations (VIV) is one of the major uncertainties today in the design of slender offshore structures, such as risers, pipelines, umbilicals, tendons and mooring lines, required for oil and gas production in deep waters. The absence of reliable tools for quantitative analyses of this phenomenon is a technological barrier, which is being faced by several research groups, generating tens of thesis and articles every year. This paper presents VIV results achieved by the author, using 'wake oscillator' and 'vortex tracking' models, when researching for his M. Sc. dissertation. Time domain analyses were performed using a commercial software. First results describe the response of the evaluated models for two degrees-of-freedom rigid cylinders, which were compared to values prescribed in recognized recommended practices. Afterwards, VIV analyses results for a steel catenary 10-inch diameter riser in three dimensional current profiles were compared to measured values. The considered riser, installed in 910 m water depth offshore Brazil, is possibly the only monitored SCR with no VIV suppression devices in the world today. The results were considered satisfactory, despite some discrepancies. The authors expect the presented results to contribute in further studies on these models. (author)

  16. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  17. Continuous steel production and apparatus

    Science.gov (United States)

    Peaslee, Kent D [Rolla, MO; Peter, Jorg J [McMinnville, OR; Robertson, David G. C. [Rolla, MO; Thomas, Brian G [Champaign, IL; Zhang, Lifeng [Trondheim, NO

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  18. Brazing titanium to stainless steel

    Science.gov (United States)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  19. A tale of Wootz steel

    National Research Council Canada - National Science Library

    Ranganathan, S; Srinivasan, Sharada

    2006-01-01

    The extraordinary romance and thrilling adventure associated with the tale of wootz steel shows how Indian metallurgists were the world leaders in antiquity in the manufacture of this legendary high-grade steel...

  20. Use of riser tube rotation equipment in the Emlichheim and Landau petroleum mines of Wintershall AG Erdoelwerke; Einsatz von Steigrohrdrehvorrichtungen in den Erdoelfoerderbetrieben Emlichheim und Landau der Wintershall AG Erdoelwerke

    Energy Technology Data Exchange (ETDEWEB)

    Caspari, R. [Wintershall AG Erdoelwerke, Emlichheim (Germany)

    1998-12-31

    Riser tube rotation equipment has been in use in the Emlichheim and Landau petroleum wells since 1994 in order to ensure longer life of the riser tubes. (orig.) [Deutsch] In den von Wintershall operierten Erdoelfoerderbetrieben Emlichheim und Landau werden ca. 90% der Bohrungen mit Gestaengetiefpumpen gefoerdert. Aufgrund der lagerstaettentechnischen Gegebenheiten, der Thermalmassnahmen in Emlichheim und der Infrastruktur der Betriebe koennen andere Foerderhilfsmittel wie Tauchkreiselpumpe, Excenterschneckenpumpe oder Gasliften nur bedingt zum Einsatz kommen. Ein wesentlicher Faktor fuer den wirtschaftlichen Betrieb dieser Bohrungen sind die Aufwaeltigungen zur Beseitigung von Schaeden an der Tiefpumpe, dem Pumpgestaenge und den Steigrohren. Waehrend die Einsatzdauer der Tiefpumpen und des Pumpgestaenges durch hoeherwertige Materialguete und geeignete Optimierungsmassnahmen erhoeht werden konnten, sind die Standzeiten der Steigrohre nahezu unveraendert geblieben. Um diese zu erhoehen, werden in den Erdoelfoerderbetrieben Emlichheim und Landau seit April 1994 Steigrohrdrehvorrichtungen eingesetzt. (orig.)

  1. Fatigue damage of steel components

    DEFF Research Database (Denmark)

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  2. Thermally Stable Nanocrystalline Steel

    Science.gov (United States)

    Hulme-Smith, Christopher Neil; Ooi, Shgh Woei; Bhadeshia, Harshad K. D. H.

    2017-10-01

    Two novel nanocrystalline steels were designed to withstand elevated temperatures without catastrophic microstructural changes. In the most successful alloy, a large quantity of nickel was added to stabilize austenite and allow a reduction in the carbon content. A 50 kg cast of the novel alloy was produced and used to verify the formation of nanocrystalline bainite. Synchrotron X-ray diffractometry using in situ heating showed that austenite was able to survive more than 1 hour at 773 K (500 °C) and subsequent cooling to ambient temperature. This is the first reported nanocrystalline steel with high-temperature capability.

  3. A-3 steel work completed

    Science.gov (United States)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  4. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  5. Sub-sea engineering course (offshore submarine systems); Subsea engineering course (systemes sous - marins offshore)

    Energy Technology Data Exchange (ETDEWEB)

    Preedy, J.; Chasserot, J.L. [Azur Offshore Ltd (United Kingdom)

    2003-05-15

    This document gathers 770 pages of information about offshore submarine systems and 16 pages of appendix (glossary). Content: course introduction, introduction to sub-sea engineering, review of diver-assisted sub-sea production systems, sub-sea completion and christmas trees, basis of offshore exploration and production, sub-sea manifolds and templates, new technology for sub-sea production, flow-lines and pipelines, design of risers (flexible, towers, steel catenary and rigid), reliability, risks and human factors, review of deep-water (diver-less) sub-sea production systems, sub-sea control systems and chemical injection, case study - Malampaya Field Tie Back (Philippines), sub-sea systems inspection, maintenance and repair, cost evaluations, field assessments and cost data base, sub-sea well operations and flow assurance.

  6. Guns, Germs and Steel

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 6; Issue 1. Guns, Germs and Steel - A Short History of Everybody for the Last 13,000 years. Suri Venkatachalam. Book Review Volume 6 Issue 1 January 2001 pp 84-88. Fulltext. Click here to view fulltext PDF. Permanent link:

  7. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  8. Braze alloy spreading on steel

    Science.gov (United States)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  9. A numerical simulation analysis of the effect of the interface drag function on cluster evolution in a CFB riser gas-solid flow

    Directory of Open Access Journals (Sweden)

    Gómez L. C.

    2004-01-01

    Full Text Available The dynamics of formation, dissipation and breaking of coherent structures in the riser gas-solid flow of a circulating fluidized bed (CFB are evaluated by numerical simulation. The simulation is performed using the MICEFLOW code, which includes IIT's two-fluid hydrodynamic model B. The methodology for cluster characterization is used from Sharma et al. and is based on determination of four characteristics, average lifetime, average volumetric fraction of solid, existence time fraction and frequency of occurrence. Clusters are identified applying a criterion for the time average value of the volumetric solid fraction. A qualitative analysis of the influence of different drag function correlations on the hydrodynamics of the flow, including the evolution of coherent structures, is performed. The simulation predictions are also compared to experimental results. The results indicate that the choice of a correlation for drag function should be quite judicious. Finally it is shown that the mean clustering criteria of Sharma et al. should be modified to take into account other factors that influence cluster dynamics.

  10. A 10-year randomized controlled trial of the Early Risers conduct problems preventive intervention: effects on externalizing and internalizing in late high school.

    Science.gov (United States)

    Hektner, Joel M; August, Gerald J; Bloomquist, Michael L; Lee, Susanne; Klimes-Dougan, Bonnie

    2014-04-01

    The purpose of this study was to examine the long-term effects of the Early Risers "Skills for Success" Conduct Problems Prevention Program (ER; August, Bloomquist, Realmuto, & Hektner, 2007), a multifaceted program targeting social, emotional, behavioral, and academic risk and protective factors to promote adaptive psychological development. Based on the random assignment of their school, 245 kindergartners (mean age = 6.6 years, SD = 0.57; 68.6% male) with elevated teacher-rated aggressive behavior either participated in ER for 3 intensive years plus 2 booster years or served as controls. Participants were assessed annually during the intervention with teacher and parent reports and at 2 follow-up points. In the current study, 129 of the original participants were reassessed with diagnostic interviews in late high school (mean age = 16.3, SD = 0.52), and multiple imputation was used to deal appropriately with missing data. Program participants had significantly fewer symptoms of conduct disorder, oppositional defiant disorder, and major depressive disorder than did controls. The program's effect on increasing social skills and parent discipline effectiveness by Grade 3 mediated these effects. The results of this study provide further evidence of the long-term positive effects of multicomponent, elementary-age, targeted conduct problems prevention programs. Training children in social skills and parents in effective discipline are possible mechanisms to divert maladaptive developmental cascades.

  11. Prediction of gasoline yield in a fluid catalytic cracking (FCC riser using k-epsilon turbulence and 4-lump kinetic models: A computational fluid dynamics (CFD approach

    Directory of Open Access Journals (Sweden)

    Muhammad Ahsan

    2015-07-01

    Full Text Available Fluid catalytic cracking (FCC is an essential process for the conversion of gas oil to gasoline. This study is an effort to model the phenomenon numerically using commercial computational fluid dynamics (CFD software, heavy density catalyst and 4-lump kinetic model. Geometry, boundary conditions and dimensions of industrial riser for catalytic cracking unit are conferred for 2D simulation using commercial CFD code FLUENT 6.3. Continuity, momentum, energy and species transport equations, applicable to two phase solid and gas flow, are used to simulate the physical phenomenon as efficient as possible. This study implements and predicts the use of the granular Eulerian multiphase model with species transport. Time accurate transient problem is solved with the prediction of mass fraction profiles of gas oil, gasoline, light gas and coke. The output curves demonstrate the breaking of heavy hydrocarbon in the presence of catalyst. An approach proposed in this study shows good agreement with the experimental and numerical data available in the literature.

  12. The effect of the failure of the steel roof on the facade concrete columns of a warehouse in fire. A study case

    Directory of Open Access Journals (Sweden)

    I. PIERIN

    Full Text Available ABSTRACT In many situations, the Brazilian Legislation does not require verifying roof structures in a fire, since their failure will not endanger the stability of the structure. In fire, the steel roof of an industrial building deforms by heating in geometry similar to a catenary, resulting in horizontal forces in the upper extremities of the columns. Thus, even roofs that do not constitute a frame with the columns may lead them to collapse, and should therefore be protected against fire. Due to the small dimensions of the structural elements of the roof, fire coating is uneconomical. There is thus a problem in the design practice. A procedure based on the British literature in which horizontal load is considered in the columns is presented in this paper. Columns and foundations must support that load. That load should be determined and the columns should be checked for fire situation. The aim of this paper is to detail this procedure, adapt it to Brazilian standards and apply it to a case study.

  13. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  14. Modelling Steel Behaviour

    OpenAIRE

    Anderberg, Yngve

    1986-01-01

    When modelling material mechanical behaviour, an analytical description is required of the relationship between stresses and strains. A computer oriented mechanical behaviour model for steel is described. The model is based on the fact that the deformation process at transient high temperature conditions can be desribed by three strain components which are separately found in different steady state tests. It is shown that a behaviour model based on steady state data satisfactorily predicts be...

  15. Wootz Damascus steel blades

    Energy Technology Data Exchange (ETDEWEB)

    Verhoeven, J.D.; Gibson, E.D. [Ames Lab., IA (United States); Pendray, A.H. [ABS Master Bladesmith, Williston, FL (United States)

    1996-07-01

    Wootz Damascus steel blades contain surface patterns produced by bands of cementite particles which are generated in situ as the blades are forged from small ingots. A process for making these blades has recently been developed which involves making ingots in a gas-fired furnace followed by forging to blade shapes. This study presents a series of additional experiments which provide strong evidence that the mechanism responsible for the formation of the aligned cementite bands is similar to the mechanism that produces banded hypoeutectoid steels. That mechanism attributes the selective formation of ferrite bands to microsegregated alloying elements. The results of this study show that the cementite bands will form in ultraclean hypereutectoid steels (P and S levels <0.003 wt. %) by the addition of small amounts of carbide-forming elements V, Cr, and Ti at a combined level of <0.02 wt. %. The results present strong evidence that the cementite bands are formed by a selective coarsening of cementite particles during the thermal cycling of the forging process. The particle coarsening is induced to occur preferentially in the interdendritic regions of the alloys by the very small additions of the carbide-forming elements.

  16. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  17. Synthesis of thermit noncorrodible steels

    OpenAIRE

    Жигуц, Юрій Юрійович

    2013-01-01

    The present paper the basic solutions to the problem of obtaining cavitation-resistant steels examined the use of thermite steels, the benefits of combining thermite steels with metallotermic methods of getting is showed. The advantages of metallotermic synthesis methods include: autonomy of processes, independence of energy sources, simplicity of equipment, high-performance process and easy transition from experimental research to industrial production. The need to developed the technology o...

  18. Biodegradation of 2,4,6-trichlorophenol in a packed-bed biofilm reactor equipped with an internal net draft tube riser for aeration and liquid circulation

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-De Jesus, A.; Romano-Baez, F.J.; Leyva-Amezcua, L.; Juarez-Ramirez, C.; Ruiz-Ordaz, N. [Departamento de Ingenieria Bioquimica, Escuela Nacional de Ciencias Biologicas, IPN. Prol. Carpio y Plan de Ayala, Colonia Santo Tomas, s/n. CP 11340, Mexico, D.F. (Mexico); Galindez-Mayer, J. [Departamento de Ingenieria Bioquimica, Escuela Nacional de Ciencias Biologicas, IPN. Prol. Carpio y Plan de Ayala, Colonia Santo Tomas, s/n. CP 11340, Mexico, D.F. (Mexico)], E-mail: cmayer@encb.ipn.mx

    2009-01-30

    For the aerobic biodegradation of the fungicide and defoliant 2,4,6-trichlorophenol (2,4,6-TCP), a bench-scale packed-bed bioreactor equipped with a net draft tube riser for liquid circulation and oxygenation (PB-ALR) was constructed. To obtain a high packed-bed volume relative to the whole bioreactor volume, a high A{sub D}/A{sub R} ratio was used. Reactor's downcomer was packed with a porous support of volcanic stone fragments. PB-ALR hydrodynamics and oxygen mass transfer behavior was evaluated and compared to the observed behavior of the unpacked reactor operating as an internal airlift reactor (ALR). Overall gas holdup values {epsilon}{sub G}, and zonal oxygen mass transfer coefficients determined at various airflow rates in the PB-ALR, were higher than those obtained with the ALR. When comparing mixing time values obtained in both cases, a slight increment in mixing time was observed when reactor was operated as a PB-ALR. By using a mixed microbial community, the biofilm reactor was used to evaluate the aerobic biodegradation of 2,4,6-TCP. Three bacterial strains identified as Burkholderia sp., Burkholderia kururiensis and Stenotrophomonas sp. constituted the microbial consortium able to cometabolically degrade the 2,4,6-TCP, using phenol as primary substrate. This consortium removed 100% of phenol and near 99% of 2,4,6-TCP. Mineralization and dehalogenation of 2,4,6-TCP was evidenced by high COD removal efficiencies ({approx}95%), and by the stoichiometric release of chloride ions from the halogenated compound ({approx}80%). Finally, it was observed that the microbial consortium was also capable to metabolize 2,4,6-TCP without phenol as primary substrate, with high removal efficiencies (near 100% for 2,4,6-TCP, 92% for COD and 88% for chloride ions)

  19. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    Energy Technology Data Exchange (ETDEWEB)

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  20. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  1. Typhoon of Steel

    OpenAIRE

    Hamamoto, Gena

    2012-01-01

    Typhoon of Steel is a short community-based documentary film that explores the lives of two Okinawan American Kibei Nisei who served in the U.S. military as linguists in the Battle of Okinawa during World War II. While Japanese Americans on the West Coast were incarcerated in camps, these men risked their lives to prove their loyalty to America. Born in the U.S. and raised in Okinawa, their cultural and linguistic skills were a tactical asset to the military. But emotions ran high as they ...

  2. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Zandbergen, H.W.; Tirumalasetty, G.K.

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  3. corrosion inhibitor for carbon steels

    African Journals Online (AJOL)

    potentiodynamic polarisation techniques. It was found that. CNSL reduces the extent of the electrochemical processes taking place on carbon steel undergoing corrosion. The corrosion rate of the carbon steel was reduced by over 92 % when only 300 ppm of CNSL was applied. This indicates that. CNSL is a potential ...

  4. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  5. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  6. EXPERIMENTAL ANALYSIS AND ISHIKAWA DIAGRAM FOR BURN ON EFFECT ON MANGANESE SILICON ALLOY MEDIUM CARBON STEEL SHAFT

    Directory of Open Access Journals (Sweden)

    AsmamawTegegne

    2013-12-01

    Full Text Available Burn on/metal penetration is one of the surface defects of metal castings in general and steel castings in particular. A research on the effect of burn on the six ton medium carbon steel shaft for making a roller of cold rolled steel sheet produced at one of the metals industry was carried out. The shaft was cast using sand casting by pouring through riser/feeding head step by step (with time interval of pouring. As it was required to use foam casting method for better surface finish and dimensional accuracy of the cast, the pattern was prepared from polystyrene and embedded by silica sand. Physical observations, photographic analysis, visual inspection, measurement of depth of penetration and fish bone diagram were used as method of results analysis. The shaft produced has strongly affected by sand sintering (burn on/metal penetration. Many reasons may be the case for these defects, however analysis results showed that the use of poorly designed gating system led to turbulence flow, uncontrollable high temperature fused the silica sand and liquid polystyrene penetrated the poorly reclaimed and rammed sand mold as a result of which eroded sand has penetrated the liquid metal deeply and reacted with it, consequently after solidification and finishing the required 240mm diameter of the shaft has reduced un evenly to 133mm minimum and 229mm maximum mm that end in the rejection of the shaft from the product since it is below the required standard for the designed application. In addition, it was not possible to remove the adhered sand by grinding. Thus burn on is included in mechanical type burn on.

  7. 49 CFR 192.55 - Steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for use...

  8. Improving the toughness of ultrahigh strength steel

    Energy Technology Data Exchange (ETDEWEB)

    Soto, Koji [Univ. of California, Berkeley, CA (United States)

    2002-01-01

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.

  9. Methods of making bainitic steel materials

    Energy Technology Data Exchange (ETDEWEB)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  10. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  11. Modelling fracture in ferritic steel

    CERN Document Server

    Smith, G

    2002-01-01

    Results from mathematical models and computer simulations of fracture in polycrystalline steels are presented for a range of temperatures. The proportions of intergranular and intragranular failure predicted are compared with experimental results for brittle fracture, ductile fracture and in the transition region. Interactive software to create two-dimensional polycrystalline models, which allow a range of physical to be varied independently, is described. The results include those for model materials chosen to match steels used by the power generation industry. The models simulate segregation and cavitation effects in steel and fracture of weldments and their associated heat-affected zones.

  12. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  13. Steel fiber replacement of mild steel in prestressed concrete beams

    Science.gov (United States)

    2010-10-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and : transverse mild steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams : exhibit earl...

  14. High-strength, low-alloy steels.

    Science.gov (United States)

    Rashid, M S

    1980-05-23

    High-strength, low-alloy (HSLA) steels have nearly the same composition as plain carbon steels. However, they are up to twice as strong and their greater load-bearing capacity allows engineering use in lighter sections. Their high strength is derived from a combination of grain refinement; precipitation strengthening due to minor additions of vanadium, niobium, or titanium; and modifications of manufacturing processes, such as controlled rolling and controlled cooling of otherwise essentially plain carbon steel. HSLA steels are less formable than lower strength steels, but dualphase steels, which evolved from HSLA steels, have ferrite-martensite microstructures and better formability than HSLA steels of similar strength. This improved formability has substantially increased the utilization potential of high-strength steels in the manufacture of complex components. This article reviews the development of HSLA and dual-phase steels and discusses the effects of variations in microstructure and chemistry on their mechanical properties.

  15. 2169 steel waveform experiments.

    Energy Technology Data Exchange (ETDEWEB)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  16. Some peculiarities of corrosion of wheel steel

    OpenAIRE

    Alexander SHRAMKO; Alfred KOZLOWSKY; Elena BELAJA; Yuriy PROIDAK; Sofia PINCHUK; Svetlana GUBENKO

    2009-01-01

    Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosi...

  17. Review on Cold-Formed Steel Connections

    OpenAIRE

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connection...

  18. Stainless steel reinforcement as a replacement for epoxy coated steel in bridge decks : final report.

    Science.gov (United States)

    2013-08-01

    The corrosion resistance of 2304 stainless steel reinforcement and stainless steel clad reinforcement was compared to conventional and epoxy-coated reinforcement (ECR). 2304 stainless steel was tested in both the as-received condition (dark mottled f...

  19. Steels for cryogenic power engineering

    Energy Technology Data Exchange (ETDEWEB)

    Ermakov, B.S.; Nikolaich A.Y.; Oparin, V.A.

    1986-09-01

    The authors investigated steels containing 0.9% C and 30% Mnwhich were additionally alloyed with 2, 4, 6, 8, 10, and 11% Al. Phase analysis on a diffractometer established that steels containing up to 10% Al have a single-phase austenitic structure and do not undergo any transformations whatsoever in plastic deformation and when cooled to 4 K. The magnetic permeability in an external magnetic field with intensity 620 kA/m and the mechanical properties of the investigated steels are presented in a table. These properties improve when their aluminum content increases to 10%; further alloying with aluminum causes some impairment of the plastic and ductile properties which is connected with the formation of alpha-phase in the structure of the steels.

  20. Phosphate Surface Treatments on Steel.

    Science.gov (United States)

    ALKALI METAL COMPOUNDS, BATHS, CHEMICAL COMPOSITION, COATINGS, DOCUMENTS, IONS, IRON, MATERIALS, METALS, PATENTS, PHOSPHATE COATINGS, PHOSPHATES ...RESPONSE, SPRAYS, STEEL, SURFACE FINISHING, SURFACES, TIME, WEIGHT, ZINC , ZINC COATINGS, ZINC COMPOUNDS

  1. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    /fulltext/reso/011/06/0067-0077. Keywords. Wootz steel; Damascus swords; Cyril Stanley Smith. Author Affiliations. S Ranganathan1 Sharada Srinivasan1. School of Humanities National Institute of Advanced Studies Bangalore 560 012, India ...

  2. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, M.; de la Fuente, D.; Díaz, I.; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morphology of steel c...

  3. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  4. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The repairs...

  5. THE STRUCTURAL ANALYSIS OF STEEL SILOS WITH CYLINDRICAL-WALL BEARING AND PROFILE-STEEL BEARING

    Directory of Open Access Journals (Sweden)

    Zhengjun Tang

    2015-04-01

    Full Text Available The silos are widely used in bulk material in many fields such as agriculture, mining, chemical, electric power storage, etc. Thin metal cylindrical silo shells are vulnerable to buckling failure caused by the compressive wall friction force. In this paper, the structural analysis of two types of steel silo with cylindrical-wall bearing and profile-steel bearing is implemented by Abaqus finite element analysis. The results indicate that under the same loading conditions, steel silos with profile-steel bearing and cylindrical-Wall bearing have similar values in Mises stress, but the steel silo with profile-steel bearing has a smaller radial displacement and a better capability of buckling resistance. Meanwhile, the total steel volumes reduced 8.0% comparing to the steel silo with cylindrical-wall bearing. Therefore, steel soil with profile-steel bearing not only has a less steel volumes but also a good stability.

  6. Some peculiarities of corrosion of wheel steel

    Directory of Open Access Journals (Sweden)

    Alexander SHRAMKO

    2009-01-01

    Full Text Available Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosion nucleation and their influence on corrosion depends on type of inclusion. Mechanism of corrosion of wheel steel corrosion was discussed.

  7. Review on Cold-Formed Steel Connections

    Science.gov (United States)

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  8. Review on cold-formed steel connections.

    Science.gov (United States)

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  9. Review on Cold-Formed Steel Connections

    Directory of Open Access Journals (Sweden)

    Yeong Huei Lee

    2014-01-01

    Full Text Available The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  10. Análise da instabilidade paramétrica de risers retos via modelo de ordem reduzida baseado em modo não linear com função do tipo Bessel.

    OpenAIRE

    Thiago Dias

    2015-01-01

    Recentes descobertas de campos de petróleo e gás, a centenas de quilômetros da costa Sudeste do Brasil, em lâmina d\\'água acima de 2.000m, demandam avanços científicos e tecnológicos para sua exploração segura. Entre os desafios para os engenheiros, a análise dinâmica de risers offshore é de extrema relevância devido à propensão à fadiga do material estrutural. Os movimentos de unidades flutuantes, que ocorrem devido às ondas de gravidade, impõem um tipo particular de carregamento dinâmico pa...

  11. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...... characterization parameters were tested. None of the height, spacing, material volume, void or segmentation parameters showed good correlations. Developed area, rms surface gradient, relative area and complexity showed strong correlations (R2 > 0.7). For area-scale fractal complexity the correlation increases...

  12. Alternatives to steel grid decks - phase II.

    Science.gov (United States)

    2012-09-01

    The primary objective of this research project was to investigate alternatives to open grid steel decks for movable bridges. Three alternative deck systems, including aluminum deck, ultra-high performance concrete (UHPC)-high-strength steel (HSS) dec...

  13. Steel erected at A-3 Test Stand

    Science.gov (United States)

    2008-01-01

    Workers erect the first fabricated steel girders to arrive at the A-3 Test Stand at Stennis Space Center. Steel work began at the construction site Oct. 29 and is scheduled to continue into next spring.

  14. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  15. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  16. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  17. HEAT RESISTANCE OF GRAPHITIZED STEEL

    Directory of Open Access Journals (Sweden)

    V. O. Savchenko

    2014-06-01

    Full Text Available Purpose. The investigation of temperature dependences of steels' mechanical properties and heat resistance under conditions of thermal cyclic loads. It's necessary to determine the mechanical properties and heat resistance indices of graphitized steels and cast iron VCh400 within the temperature range of 20…800°С. Methodology. Graphitized steels of the following chemical composition (mass %: 0.61…1.04C; 1.19…1.59%Si; 0.32…0.37%Mn; 0.12…0.17%Al; 0.008…0.014%S and 0.016…0.025%Р have been heat-treated according to the mode: heating up to 810°С – holding for 2 hours; cooling down to 680°С – holding for 2 hours with further cooling using the furnace in order to provide the ferrite-pearlite metallic base with graphite inclusions. In order to determine heat resistance indices (heat stresses index K and the material's resistance criterion at thermal cyclic load C the indices of graphitized steels' and cast irons' mechanical properties in the temperature range of 20…800°С have been investigated. Findings. It has been established that as a result of lower carbon content and smaller quantity of graphite inclusions, graphitized steel exceeds such indices of nodular cast iron VCh400 as: tensile strength and plasticity at room and high temperatures, and also heat resistance criteria K and C. This steel can be used to manufacture articles operating under conditions of thermal cyclic loads. Originality. Tensile strength and percent elongation of graphitized steels within the temperature range of 20…800°С have been determined. Calculations of heat resistance criteria to the heat stresses index K and the material's resistance criterion at thermal cyclic loads C within the temperature range 20…800°С in comparison with nodular cast iron of VCh400 grade have been carried out. Practical value. The expediency of using graphitized steel for manufacturing of articles operating under conditions of thermal cyclic loads has been shown.

  18. Erosion behaviour of hydro turbine steels

    Indian Academy of Sciences (India)

    The martensitic stainless steel (termed as 13/4) is currently being used for fabrication of underwater parts in hydroelectric projects. There are, however, several maintenance problems associated with the use of this steel. A nitronic steel (termed as 21–4–N) has been developed as an alternative with the specific aim of ...

  19. Basic mechanical properties of layered steels

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2013-01-01

    Full Text Available This article deals with identifying attributes of layered steel materials (damask steel with the help of mechanical tests. Experimentally verify basic mechanical properties of layered steel and subsequently assessed it in comparison with the values obtained for the classic steel materials. In conclusion, there are listed the possibilities of using multilayer steel materials in technical practice, depending on the economics of production.The damask steel was prepared by forge welding from a packet consisting of 17 layers (9 layers of tool steel 19 133 (ČSN with the thickness of 6 mm and 8 layers 80NiCr11 steel in the form of saw bands with the thickness of 1.2 mm. The packet was cut into 8 parts, folded 3 times and forged together, which provided damask steel with 136 layers. The resulting steel bars were used to make semi-finished products with the approximate dimensions of the test specimens. For evaluation of mechanical properties were applied the following tests: tensile test, Charpy impact test, hardness and microhardness measurementsThe results of tests proved that the properties of damask steel are dependent not only on the direction led impact quality forge weld layers and content iof nhomogeneities in the place of discord, but also on the quenching and tempering temperature, resp. on the choice of quenching bath, which determine the final structure of steel and the resulting hardness, respectively microhardness.

  20. Steeling and Resilience in Art Education

    Science.gov (United States)

    Heise, Donalyn

    2014-01-01

    Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

  1. A model for TRIP steel constitutive behaviour

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

    2011-01-01

    A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

  2. Understanding Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2014-12-18

    can be modified to improve properties for grain refined steels. Tec finical Approach Grain size reduction is regularly practiced in steel mills...determine how small rare earth oxides are distributed in the steel. Since no examination of nano sized particles in the matrix was conducted in the

  3. performance of steel slag performance of steel slag as fine

    African Journals Online (AJOL)

    eobe

    50% of weight of sand could be replaced with slag to produce structural concrete. Keywords: Keywords: structural concrete, steel slag, fine aggregate, compressive strength and flexural strength. 1. INTRODUCTION. INTRODUCTION. INTRODUCTION. Environmental sustainability has been subject of discourse virtually in all ...

  4. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    Science.gov (United States)

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  5. Kinetics of borided gear steels

    Indian Academy of Sciences (India)

    The boride layer was characterized by optical microscopy, X-ray diffraction technique and microVickers hardness tester. X-ray diffraction analysis of boride layers on the surface of the steels revealed the existence of FeB, Fe2B, CrB and Cr2B compounds. The thickness of the boride layer increases by increasing boriding ...

  6. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.

    2004-01-01

    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot-welding. Th...

  7. Steel-board composite floors

    NARCIS (Netherlands)

    Couchman, G.H.; Tomà, A.W.; Brekelmans, J.W.P.M.; Brande, E.L.M.G. van den

    1999-01-01

    Work currently underway in Holland aDd the UK aims to increase the already considerable potential for light steel framing in buildings by developing rules for so-called "dry composites". This paper discusses both theoretical and experimental work to develop validated design mies for floor systems

  8. Steel-soil composite bridge

    DEFF Research Database (Denmark)

    Du, Guangli; Pettersson, Lars; Karoumi, Raid

    2017-01-01

    viability, while their environmental performance is overlooked. Today’s designers are urged to seek new design options to reduce the environmental burdens. Sweden owns more than 24574 bridges and most of them are short spans. Among them, the slab frame bridge (CFB) is a common solution. Soil steel composite...

  9. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Unknown

    eds) C M Sellars and G J Davies. (London: The Metals Society) pp 3–15. Tamura I, Ouchi C, Tanaka T and Sekine H 1988 Thermo- mechanical processing of high strength low alloy steels. (London: Butterworths Publications) pp 49–53.

  10. Precision machining of steel decahedrons

    Science.gov (United States)

    Abernathy, W. J.; Sealy, J. R.

    1972-01-01

    Production of highly accurate decahedron prisms from hardened stainless steel is discussed. Prism is used to check angular alignment of mounting pads of strapdown inertial guidance system. Accuracies obtainable using recommended process and details of operation are described. Photographic illustration of production device is included.

  11. Argon solubility in liquid steel

    NARCIS (Netherlands)

    Boom, R; Dankert, O; Van Veen, A; Kamperman, AA

    2000-01-01

    Experiments have been performed to establish the solubility of argon in liquid interstitial-free steel. The solubility appears to be lower than 0.1 at ppb, The results are in line with argon solubilities reported in the literature on liquid iron. Semiempirical theories and calculations based on the

  12. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Metadynamic recrystallization has been investigated in three plain carbon steels (ENIA, EN2 and EN24) through the use of hot interrupted compression tests on a wedge plastometer. Holding time was 0.5 s between passes. Strain rates of 0.05 and 0.12/s and small strain increments of 3, 5 and 7% were employed.

  13. Preformed posterior stainless steel crowns: an update.

    Science.gov (United States)

    Croll, T P

    1999-02-01

    For almost 50 years, dentists have used stainless steel crowns for primary and permanent posterior teeth. No other type of restoration offers the convenience, low cost, durability, and reliability of such crowns when interim full-coronal coverage is required. Preformed stainless steel crowns have improved over the years. Better luting cements have been developed and different methods of crown manipulation have evolved. This article reviews stainless steel crown procedures for primary and permanent posterior teeth. Step-by-step placement of a primary molar stainless steel crown is documented and permanent molar stainless steel crown restoration is described. A method for repairing a worn-through crown also is reviewed.

  14. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  15. The comparison of frictional resistance in titanium, self-ligating stainless steel, and stainless steel brackets using stainless steel and TMA archwires: An in vitro study

    OpenAIRE

    Khalid, Syed Altaf; Kumar, Vadivel; Jayaram, Prithviraj

    2012-01-01

    Aim: The aim of the study was to compare the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and titanium molybdenum alloy (TMA) archwires. Materials and Methods: We compared the frictional resistance in 0.018 slot and 0.022 slot of the three brackets - titanium, self-ligating stainless steel, and conventional stainless steel - using stainless steel archwires and TMA archwires. An in vitro study of simulated ca...

  16. Existing Steel Railway Bridges Evaluation

    Directory of Open Access Journals (Sweden)

    Vičan Josef

    2016-12-01

    Full Text Available The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  17. 29 CFR 1926.757 - Open web steel joists.

    Science.gov (United States)

    2010-07-01

    ... and columns are not framed in at least two directions with solid web structural steel members, a steel... 29 Labor 8 2010-07-01 2010-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists...

  18. Nano-composite stainless steel

    Science.gov (United States)

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  19. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, Manuel; Fuente, Daniel de la; Díaz, Iván; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morpholog...

  20. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  1. Corrosion of mild steel and stainless steel by marine Vibrio sp.

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi; Wagh, A.B.

    Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

  2. Research on the mechanical, thermal, induction heating and healing properties of steel slag/steel fibers composite asphalt mixture

    NARCIS (Netherlands)

    Liu, Quantao; Li, Bin; Schlangen, H.E.J.G.; Sun, Yihan; Wu, Shaopeng

    2017-01-01

    In this paper, steel slag/steel fiber composite asphalt mixture were prepared. The effects of the addition of steel slag and/or steel fibers on the mechanical, thermal, induction heating and healing properties of asphalt mixture were investigated. The results showed that adding steel slag and/or

  3. Experimental studies of Steel Corrugated Constructions

    Directory of Open Access Journals (Sweden)

    Lazarev Yuriy

    2016-01-01

    Full Text Available The purpose of this particular article is to assess existing calculations of steel corrugated constructions. Steel Corrugated Construction is a perspective type of constructions, which is exhibiting numerous advantages in comparison with one that currently applied in automobile and railroad networks (reinforced concrete water-throughput pipes, reinforced concrete frame bridges. The evaluation of experimental data on models of constructions of this particular type has been carried out in order to improve calculations of Steel Corrugated Constructions.

  4. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; M. Rosso

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  5. DP 600 steel research of dynamic testing

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2015-01-01

    Full Text Available Dynamic tensile testing of sheet steels is becoming more important due to the need for more optimized vehicle crashworthiness analysis in the automotive industry. For generating data in dynamic conditions, was using different assay techniques. DP (dual phase steel is suitable for large complicated shape such as fenders, doors, bumpers and roofs. For experiments was used two testing method servo hydraulic and single bar method. Experiments were realized on steel grade DP 600. Steel were performed and evaluated static and dynamic tests. Microstructure and substructure in static and dynamic loading conditions was investigated.

  6. Creep rupture strength of microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Foldyna, V.; Kubon, Z.; Schellong, T.

    2001-07-01

    The superior creep resistance of the microalloyed steels compared to the carbon steels originates in the presence of very fine particles of minor phases based on vanadium or niobium. These steels are delivered either after controlled rolling or in the normalized state. The creep strength of these microalloyed steels reaches nearly that of low alloy 0.15C-0.3Mo steel type. The best creep properties are detected in steels after controlled rolling, while after normalizing creep rupture strength slightly decreases, especially in heats alloyed with niobium. This is the result of the microstructure of the steel when in steel with niobium originally fine particles of niobium carbonitride coarsen during normalizing with corresponding changes in their interparticle spacing. When compared the creep rupture strength attained experimentally with the data stated in the standard CSN 41 2025, it is clear that the data stated in the standard corresponds the creep properties of this steel after normalizing but do not take into account creep properties attained after controlled rolling (normalizing forming). (orig.)

  7. Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Mehanna, Maha [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)], E-mail: mum34@psu.edu; Basseguy, Regine; Delia, Marie-Line; Bergel, Alain [Laboratoire de Genie Chimique, CNRS - Universite de Toulouse, 5 rue Paulin Talabot, BP1301, 31029 Toulouse (France)

    2009-11-15

    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (E{sub oc}) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of E{sub oc} ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended essentially on the nature of the material. This effect was due to the capacity of G. sulfurreducens to create a direct cathodic reaction on steel surfaces, extracting the electrons directly from material. The presence of bacterial cells modified the corrosion features of mild steel and ferritic steel, so that corrosion attacks were gathered in determined zones of the surface. Local corrosion was significantly enhanced on ferritic steel. Potential ennoblement was not sufficient to induce corrosion on austenitic steels. In contrast G. sulfurreducens delayed the occurrence of pitting on 304L steel because of its capability to oxidize acetate at high potential values. The electrochemical behaviour of 304L steel was not affected by the concentration of soluble electron donor (acetate, 1-10 mM) or the amount of planktonic cells; it was directly linked to the biofilm coverage. After polarization pitting curves had been recorded, microscopic observations showed that pits propagated only in the surface zones where cell settlement was the densest. The study evidenced that Geobacter sulfurreducens can control the electrochemical behaviour of steels in complex ways that can lead to severe corrosion. As Geobacteraceae are ubiquitous species in sediments and soils they should now be considered as possible crucial actors in the microbial corrosion of buried equipment.

  8. FINAL REPORT: Reduction in Energy Consumption and Variability in Steel Foundry Operations

    Energy Technology Data Exchange (ETDEWEB)

    F. Peters

    2005-05-24

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  9. NEW METHOD OF IMPROVING THE MACHINABILITY OF CAST STEEL

    Science.gov (United States)

    The possibility of increasing cast steel machinability by introducing sodium sulfur compounds into the ladle containing melted steel immediately before casting the metal into an ingot is investigated.

  10. [Initial stages of steel biocorrosion].

    Science.gov (United States)

    Zhigletsova, S K; Rodin, V B; Kobelev, V S; Aleksandrova, N V; Rasulova, G E; Kholodenko, V P

    2000-01-01

    Initial stages of corrosion of mild steel induced by Klebsiela rhinoscleromatis BO2 were studied in various media. The effect of the microorganism was detected 8-10 h after inoculation. The number of viable cells were virtually unchanged within one month in all media, but the corrosive activity of the strain decreased. The corrosive activity of microorganisms can be determined by spectrophotometry even only after incubation for 24 h. At a low level of organic substrate, even strong colonization with microorganisms does not inevitably result in a significant damage to metals.

  11. Is stainless steel really "stainless"?

    Science.gov (United States)

    Porteous, Joan

    2011-06-01

    Initial purchase and replacement costs for surgical instrumentation are significant components in today's operating room budgets. OR staff and medical device reprocessing personnel work together as a team to ensure effective management of this valuable commodity. The purpose of this article is to discuss the composition of stainless steel surgical instruments, to identify processes to minimize damage to instruments caused by staining, corrosion, and pitting, and to utilize that information to describe effective measures to manage instrumentation in both the OR and reprocessing areas.

  12. Plastic collapse load of corroded steel plates

    Indian Academy of Sciences (India)

    ple, Bruneau & Zahrai (1997) and Zuraski & Johnson (1990) have studied fatigue strength of corroded steel specimens taken from aged bridges. Chen et al (2005) have studied mechani- cal properties of low alloy steels in chloride solution. Some research works were also done on structural integrity of aged structures.

  13. Purification of post-consumer steel crap

    NARCIS (Netherlands)

    Rem, P.C.; Van den Broeck, F.; Bakker, M.C.M.

    2012-01-01

    Post-consumer steel scrap is often hand picked for contaminants such as copper to meet specifications of steelmakers. If the hand sorting capacity exceeds 20 tons scrap/h the efficiency generally becomes problematic, leaving 50% of the copper contaminants in the steel product. In response, new

  14. Microstructure and transformation kinetics in bainitic steels

    NARCIS (Netherlands)

    Luzginova, N.V.

    2008-01-01

    With the aim of reaching a better understanding of the microstructure evolution and the overall phase transformation kinetics in hyper-eutectoid steels a commercial SAE 52100 bearing steel and 7 model alloys with different concentrations of chromium, cobalt and aluminum have been studied in this

  15. Erosion behaviour of hydro turbine steels

    Indian Academy of Sciences (India)

    WINTEC

    The martensitic stainless steel (termed as 13/4) is currently being used for fabrication of underwater parts in hydroelectric projects. There are ... applications in many hydro turbine and other industrial applications facing damages due to ... the strength of austenitic stainless steel, N alloying has been gaining much attention; ...

  16. Steel Sheet Pile Walls in Soft Soil

    NARCIS (Netherlands)

    Kort, D.A.

    2002-01-01

    For almost a century, steel sheet pile walls are applied worldwide as earth retaining structures for excavations and quay walls. Within the framework of the development of European structural codes for Civil Engineering works, the Eurocodes, Eurocode 3 Part 5 for design of steel sheet pile walls was

  17. Plastic collapse load of corroded steel plates

    Indian Academy of Sciences (India)

    Keywords. Corroded steel plate; plastic collapse; FEM; rough surface. ... The main aim of present work is to study plastic collapse load of corroded steel plates with irregular surfaces under tension. Non-linear finite element method ... Department of Ocean Engineering, AmirKabir University of Technology, 15914 Tehran, Iran ...

  18. Steel plate reinforcement of orthotropic bridge decks

    NARCIS (Netherlands)

    Teixeira de Freitas, S.

    2012-01-01

    The PhD research is focused on the reinforcement of fatigue cracked orthotropic steel bridge decks (OBD) by adding a second steel plate to the existing deck. The main idea is to stiffen the existing deck plate, which will reduce the stresses at the fatigue sensitive details and extend the fatigue

  19. Elevated temperature properties of weathering steel.

    Science.gov (United States)

    2014-01-01

    In recent decades, bridge fires have become a major concern in the U.S. Fire hazard in bridges can result in significant economic and public losses. New construction of bridges often use Weathering Steel (also known as Corten Steel), whic...

  20. Hydrogen embrittlement in power plant steels

    Indian Academy of Sciences (India)

    In power plants, several major components such as steam generator tubes, boilers, steam/water pipe lines, water box of condensers and the other auxiliary components like bolts, nuts, screws fasteners and supporting assemblies are commonly fabricated from plain carbon steels, as well as low and high alloy steels.

  1. Diffusion brazing nickel-plated stainless steel

    Science.gov (United States)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  2. Low Mn alloy steel for cryogenic service

    Science.gov (United States)

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  3. Hydrogen embrittlement in power plant steels

    Indian Academy of Sciences (India)

    M. Senthilkumar (Newgen Imaging) 1461 1996 Oct 15 13:05:22

    By pre or post-weld heat treatment and by using non-cellulosic electrodes with proper baking, HIC can be minimized. In addition to the above mentioned components, there are many other vital metallic parts made of steels in ... used in the structural steel frames in the buildings failed in re-torquing test due to the hydrogen ...

  4. Behaviour of high strength steel moment joints

    NARCIS (Netherlands)

    Girão Coelho, A.M.; Bijlaard, F.S.K.

    2010-01-01

    The design of joints to European standard EN 1993 within the semi-continuous/partially restrained philosophy is restricted to steel grades up to S460. With the recent development of high performance steels, the need for these restrictions should be revisited. The semicontinuous joint modelling can

  5. Technological properties of steels of martensitic class

    Science.gov (United States)

    Kleiner, L. M.; Greben'kov, S. K.; Zakirova, M. G.; Tolchina, I. V.; Ryaposov, I. V.

    2011-03-01

    Process, design, and ecological advantages of low-carbon martensitic steels (LCMS) are presented as compared to medium-carbon heat-treatable structural steels with a structure of tempered sorbite. The factors ensuring high manufacture adaptability in all stages of the production cycle are considered. Technological properties of widely used commercial weldable LCMS are analyzed.

  6. Development of structural steels for nuclear application

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

    1997-08-01

    To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

  7. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

    1999-01-01

    -process is the high deposition temperature, consequently the properties of steel substrates are negatively influenced. Therefore, a subsequent heat treatment of the coated steels is necessary to restore the properties of steels ready for operation. Induction surface hardening is used as a method of heat treatment......, the scratch test is used to estimate critical loads for cohesive and adhesive failure of the coatings. Additionally, distortion measurements are carried out. The results emphasize the advantage of induction surface hardening as a method of subsequent heat treatment of CVD-coated steels....... after the deposition of TiN hard coatings on steel substrates. Influences of both the coating properties and the substrate properties are discussed in dependence on the parameters of induction heating. Thereby the heating time, heating atmosphere and the power input into the specimen are changed...

  8. Atmospheric corrosion of mild steel

    Directory of Open Access Journals (Sweden)

    Morcillo, M.

    2011-10-01

    Full Text Available The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a the morphology of steel corrosion products and corrosion product layers; and b long-term atmospheric corrosion ( > 10 years.

    La corrosión atmosférica del acero suave es un tema de gran amplitud que ha sido tratado por muchos autores en numerosas regiones del mundo. Este artículo de compilación incorpora publicaciones relevantes sobre esta temática, en particular sobre la naturaleza de los productos de corrosión atmosférica, mecanismos y cinética de los procesos de corrosión atmosférica, prestando una atención especial a dos aspectos sobre los que la información publicada ha sido menos abundante: a morfología de los productos de corrosión del acero y capas de productos de corrosión, y b corrosión atmosférica a larga duración (> 10 años.

  9. Automated Steel Cleanliness Analysis Tool (ASCAT)

    Energy Technology Data Exchange (ETDEWEB)

    Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

  10. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  11. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-10-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  12. Superstrength of nanograined steel with nanoscale intermetallic precipitates transformed from shock-compressed martensitic steel.

    Science.gov (United States)

    Yu, Hailiang; Yan, Ming; Lu, Cheng; Tieu, Anh Kiet; Li, Huijun; Zhu, Qiang; Godbole, Ajit; Li, Jintao; Su, Lihong; Kong, Charlie

    2016-11-28

    An increasing number of industrial applications need superstrength steels. It is known that refined grains and nanoscale precipitates can increase strength. The hardest martensitic steel reported to date is C0.8 steel, whose nanohardness can reach 11.9 GPa through incremental interstitial solid solution strengthening. Here we report a nanograined (NG) steel dispersed with nanoscale precipitates which has an extraordinarily high hardness of 19.1 GPa. The NG steel (shock-compressed Armox 500T steel) was obtained under these conditions: high strain rate of 1.2 μs(-1), high temperature rise rate of 600 Kμs(-1) and high pressure of 17 GPa. The mean grain size achieved was 39 nm and reinforcing precipitates were indexed in the NG steel. The strength of the NG steel is expected to be ~3950 MPa. The discovery of the NG steel offers a general pathway for designing new advanced steel materials with exceptional hardness and excellent strength.

  13. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    Science.gov (United States)

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

  14. Fatigue strength tests of layered steel

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2013-01-01

    Full Text Available The work deals with original measurement of fatigue properties of formed layered steel material – damask steel. This is a material that exhibits a fine micro-structure as well as a regular composition of many material layers with complementary properties. The article experimentally verifies high-cycle fatigue properties of layered steel and evaluates them from the point of view of fatigue tests of conventional steel materials and a parallel application of a non-destructive – acoustic emission – testing. Finally, it discusses the influence of production on fatigue strength and the possibilities of using multi-layered steel materials in technological practice. A serious result of this pilot experiment is the fact documented no only by the fractographic observation, but mainly by the AE records that the fatigue service life of this material is high if it its not stressed by tension approximating the yield point Re. However, such stress is not common in practical use of tools made of damask steel and thus under common bending stress an exceptionally long service life of tools made of this type of material is demonstrable. The fact that damask steel behaves like a homogeneous material is mainly confirmed by the records of the AE signal at lower values of stress σa. When stressed by higher amplitudes of tension σa damask responds in AE records similarly to a laminate material that is stressed by bending.

  15. 49 CFR 178.504 - Standards for steel drums.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Standards for steel drums. 178.504 Section 178.504...-bulk Performance-Oriented Packaging Standards § 178.504 Standards for steel drums. (a) The following are identification codes for steel drums: (1) 1A1 for a non-removable head steel drum; and (2) 1A2 for...

  16. 49 CFR 192.105 - Design formula for steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe that...

  17. 46 CFR 154.172 - Contiguous steel hull structure.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for the...

  18. Tritiated Water Interaction with Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  19. Dynamic characteristics of automotive steel sheets

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2016-10-01

    Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

  20. Tribocorrosion wear of austenitic and martensitic steels

    Directory of Open Access Journals (Sweden)

    G. Rozing

    2016-07-01

    Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

  1. Business Intelligence for Strategic Steel Constructions Sourcing

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2010-01-01

    markets, government support for industry and stability of government}, to source steel constructions strategically. I undertook this project as a consultation for JB Contractors A/S {JBC} now referred to as Strongstaal A/S. JBC builds on its core competences in steel constructions, forgings, pressure...... vessels, welding, machining, heat treatment, corrosive treatment and quality control. It uses these core competencies to manufacture heavy duty, labour-intensive welded and machine processed steel structures in Eastern Europe. It has many years of sound project management experience and has enjoyed great...

  2. Quenching simulation of steel grinding balls

    Energy Technology Data Exchange (ETDEWEB)

    Zapata-Hernandez, O.; Reyes, L. A.; Camurri, C.; Carrasco, C.; Garza-Monte-de-Oca, F.; Colas, R.

    2015-07-01

    The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses. (Author)

  3. Transformation on steel products distribution in Poland and Slovakia

    Directory of Open Access Journals (Sweden)

    R. Stefko

    2012-01-01

    Full Text Available Steel industry is one of the most globalized branch, globalization has had the influence on iron ore supply, steel production and distribution as well. In last years, steel products distribution process has changed significantly, because of rising competitiveness due to common world market influence and main global players actions. The paper presents changes in steel products distribution in Poland and Slovakia focusing on main steel producers activity in distribution as well as distributors response on new market situation.

  4. Computer simulation of quenched and tempered steel properties

    OpenAIRE

    B. Smoljan; D. Iljkić; Novak, H.

    2011-01-01

    Purpose: The algorithm of estimation of mechanical properties based on steel hardness has been established.Design/methodology/approach: Numerical modelling of hardness distribution in as-quenched steel specimen was performed by involving the results of simple experimental test, i.e., Jominy-test. Hardness of quenched and tempered steel has been expressed as function of maximal hardness of actual steel and hardness of actual steel with 50% of martensite in microstructure, according to the time...

  5. Numerical Analysis of Composite Steel Concrete Structural Shear Walls with Steel Encased Profiles

    Directory of Open Access Journals (Sweden)

    Daniel Dan

    2009-01-01

    Full Text Available The use of common reinforced concrete shear walls in high rise buildings is sometimes limited because of the large amount of reinforcement localized at the end of the element. A good alternative in avoiding this disadvantage is to use composite steel concrete structural shear walls with steel encased profiles. This solution used for high rise buildings, offers to designers lateral stiffness, shear capacity and high bending resisting moment of structural walls. The encasement of the steel shapes in concrete is applied also for the following purposes: flexural stiffening and strengthening of compression elements; fire protection; potentially easier repairs after moderate damage; economy with respect both to material and construction. Until now in the national and international literature poor information about nonlinear behaviour of composite steel concrete structural shear walls with steel encased profiles is available. A theoretical and experimental program related to the behaviour of steel concrete structural shear walls with steel encased profiles is developed at “Politehnica” University of Timişoara. The program refers to six different elements, which differ by the shape of the steel encased profile and also by the arrangement of steel shapes on the cross section of the element. In order to calibrate the elements for experimental study some numerical analysis were made. The paper presents the results of numerical analysis with details of stress distribution, crack distribution, structural stiffness at various loads, and load bearing capacity of the elements.

  6. Applications of vertical steel pipe dampers for seismic response reduction of steel moment frames

    Directory of Open Access Journals (Sweden)

    Utomo Junaedi

    2017-01-01

    Full Text Available A newly developed vertical steel pipe damper is introduced to improve the seismic performance of steel moment frames. The damper exhibits large lateral stiffness and excellent capability to dissipate energy due to earthquakes. It provides a reliable, compact, inexpensive, and replaceable damper. Improved performance of the structure is verified analitically using a four-story steel moment frame equipped with steel pipe dampers. Vertical steel pipe dampers are placed between any two points where large relative motion exists during earthquake excitation. A nonlinear dynamic analysis of the structure using PERFORM-3D software demonstrated the significant benefit of equipping the structure with steel pipe dampers. All structural components, except the steel pipe dampers, remain elastic during earthquake excitation. Structures properly designed with vertical steel pipe dampers will only require minimum post-earthquake inspection and limited damage. Some practical issues associated with the application of vertical steel pipe dampers to building structure for seismic response reduction are presented in this paper.

  7. Semen quality and sex hormones among mild steel and stainless steel welders: a cross sectional study.

    OpenAIRE

    Bonde, J P

    1990-01-01

    Welding may be detrimental to the male reproductive system. To test this hypothesis, semen quality was examined in 35 stainless steel welders, 46 mild steel welders, and 54 non-welding metal workers and electricians. These figures represent a participation rate of 37.1% in welders and 36.7% in non-welding subjects. The mean exposure to welding fume particulates was 1.3 mg/m3 (SD 0.8) in stainless steel welders using tungsten inert gas, 3.2 mg/m3 (SD 1.0) in low exposed mild steel welders usin...

  8. Transformation behavior of steels. ; Transformation and properties of commercial steels. Tekko no hentai kyodo. ; Jitsuyo zairyo no hentai to seishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Kunitake, T. (Sumikin Techno Research, Ltd., Hyogo (Japan))

    1990-08-01

    Recently, large revolution has occurred in the manufacturing processes and composition designs of steels. By considering such tendency, Materials Research Committee of Japan Steel Association carried out a co-operative research on the transformation behavior of steels. Objected steels are mainly high tensile strength steels and tempered steels, and steels for machinery structures. The research was performed on the items, such as the transformation from processed austenite and its properties, transformation and properties of steels with accelerated heating and cooling, and transformation and properties of reheated medium carbon steels. The author discusses the comparison with the transformation from unprocessed austenite, the effects of microalloying elements of Nb, Ti, V,B, etc., the effects of pre-existing textures on the transformation from in-equilibrium state austenite, and the transformation behavior of vainite and martensite in low temperatures. The research was carried out under considering the actual processes of practical use steels. 15 refs., 24 figs., 1 tab.

  9. Consitutive modeling of metastable austenitic stainless steel

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Perdahcioglu, Emin Semih

    2008-01-01

    Metastable austenitic stainless steels combine high formability and high strength, which are generally opposing properties in materials. This property is a consequence of the martensitic phase transformation that takes place during deformation. This transformation is purely mechanically induced

  10. Wear and repair of stainless steel crowns

    National Research Council Canada - National Science Library

    Yilmaz, Y; Kara, N Belduz; Yilmaz, A; Sahin, H

    2011-01-01

    The purpose of this study was to determine the wear of stainless steel crowns (SSCs) in children, and compare the extent of microleakage in SSCs that had been repaired using either a cermet glass-ionomer cement...

  11. Aesthetic coatings for steel bridge components.

    Science.gov (United States)

    2013-11-01

    The effectiveness of aesthetic coating systems for steel bridges was studied. Twelve 2-coat, 3-coat, and duplex : coating systems were selected and subjected to a series of accelerated weathering and mechanical tests to : determine their performance....

  12. Localized Corrosion of Chromium Coated Steel

    NARCIS (Netherlands)

    Zhang, X.; Beentjes, P.; Mol, A.; Terryn, H.

    2006-01-01

    In this paper, we report on the studies of the local corrosion behaviour of chromium-coated ultra low carbon steel in NaCl solution using polarization, electrochemical impedance spectroscopy (EIS) and SVET.

  13. Nanostructuring steel for injection molding tools

    DEFF Research Database (Denmark)

    Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items...

  14. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  15. Universal breakaway steel post for other applications.

    Science.gov (United States)

    2014-04-01

    The Universal Breakaway Steel Post (UBSP) was developed and evaluated to replace the existing Controlled Release : Terminal (CRT) wood posts which were used in the original bullnose guardrail system. Previously, three full-scale crash : tests were pe...

  16. Fatigue in Steel Structures under Random Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning

    1999-01-01

    Fatigue damage accumulation in steel structures under random loading is studied. The fatigue life of welded joints has been determined both experimentally and from a fracture mechanics analysis. In the experimental part of the investigation, fatigue test series have been carried through on various...... types of welded plate test specimens and full-scale offshore tubular joints. The materials that have been used are either conventional structural steel with a yield stress of ~ 360-410 MPa or high-strength steel with a yield stress of ~ 810-1010 MPa. The fatigue tests and the fracture mechanics analyses...... test results. Both the fracture mechanics analysis and the fatigue test results indicate that Miner's rule, which is normally used in the design against fatigue in steel structures, may give results, which are unconservative, and that the validity of the results obtained from Miner's rule will depend...

  17. Strengthening steel bridge girders using CFRP.

    Science.gov (United States)

    2010-06-01

    While traditional retrofitting methods for steel bridge girders could be time consuming and uneconomical, an alternative repair method is suggested using Carbon Fiber Reinforced Polymers (CFRP) laminate strips, providing engineers with a competitive ...

  18. Constitutive modeling of metastable austenitic stainless steel

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Huetink, Han; Khan, A.

    2010-01-01

    A physically based, macroscale constitutive model has been developed that can describe the complex mechanical behavior of metastable austenitic stainless steels. In the developed model a generalized model for the mechanically induced martensitic transformation is introduced. Mechanical tests have

  19. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

  20. Evaluation of Direct Diode Laser Deposited Stainless Steel 316L on 4340 Steel Substrate for Aircraft Landing Gear Application

    Science.gov (United States)

    2010-03-01

    AFRL-RX-WP-TP-2010-4149 EVALUATION OF DIRECT DIODE LASER DEPOSITED STAINLESS STEEL 316L ON 4340 STEEL SUBSTRATE FOR AIRCRAFT LANDING GEAR...March 2010 – 01 March 2010 4. TITLE AND SUBTITLE EVALUATION OF DIRECT DIODE LASER DEPOSITED STAINLESS STEEL 316L ON 4340 STEEL SUBSTRATE FOR...Code) N/A Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39-18 Evaluation of Direct Diode Laser Deposited Stainless Steel 316L on

  1. Thermal treatment of dissimilar steels' welded joints

    Science.gov (United States)

    Nikulina, A. A.; Denisova, A. S.; Gradusov, I. N.; Ryabinkina, P. A.; Rushkovets, M. V.

    2016-04-01

    In this paper combinations of chrome-nickel steel and high-carbon steel, produced by flash butt welding after heat treatment, are investigated. Light and electron microscopic studies show that the welded joints after heat treatment have a complex structure consisting of several phases as initial welded joints. A martensite structure in welded joints after thermal treatment at 300... 800 °C has been found.

  2. Laser Rewelding of 304L Stainless Steel.

    Energy Technology Data Exchange (ETDEWEB)

    Maguire, Michael Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Rodelas, Jeffrey [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2016-11-01

    Laser welding of 304L stainless steel during component fabrication has been found to alter the chemical composition of the steel due to material evaporation. During repair or rework, or during potential reuse/ rewelding of certain components, the potential exists to alter the composition to the extent that the material becomes prone to solidification cracking. This work aims to characterize the extent of this susceptibility in order to make informed decisions regarding rewelding practice and base metal chemistry allowances.

  3. Occupational rhinitis due to steel welding fumes.

    Science.gov (United States)

    Castano, Roberto; Suarthana, Eva

    2014-12-01

    Exposure to welding fumes is a recognized respiratory hazard. Occupational asthma but not occupational rhinitis has been documented in workers exposed to steel welding fumes. We report a 26-year-old male with work-related rhinitis symptoms as well as lower airways symptoms suggestive of occupational asthma and metal fume fever associated with exposure to steel welding fumes. The diagnosis of occupational rhinitis was confirmed by specific inhalation challenge. © 2014 Wiley Periodicals, Inc.

  4. A technique for predicting steel corrosion resistance

    Science.gov (United States)

    Novikov, V. F.; Sokolov, R. A.; Neradovskiy, D. F.; Muratov, K. R.

    2018-01-01

    Research works were carried out to develop a technique with the aim to increase the lifetime of steel items used in corrosive media. The possibility to monitor corrosion parameters of steel samples is analyzed on the basis of magnetic properties obtained by means of a magnetic structuroscope DIUS-1.15M designed by the Institute of Metal Physics of the Ural Branch of the Russian Academy of Sciences (IMP UB RAS).

  5. Mechanical Proprieties of Steel at High Temperatures

    Directory of Open Access Journals (Sweden)

    Ana-Diana Ancaş

    2005-01-01

    Full Text Available The experimental test results obtained in the study of steel mechanical proprieties variation in case of high temperatures (fire are presented. The proprieties are referring to: Young’s modulus, E, the elastic limit, σe, and the characteristic diagram of the material (the rotation stress-strain. Theoretical laws that the model the steel behaviour at high temperature have been elaborated based on the most significant studies presented in the literature.

  6. Neutron irradiation creep in stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schuele, Wolfgang (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy)); Hausen, Hermann (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy))

    1994-09-01

    Irradiation creep elongations were measured in the HFR at Petten on AMCR steels, on 316 CE-reference steels, and on US-316 and US-PCA steels varying the irradiation temperature between 300 C and 500 C and the stress between 25 and 300 MPa. At the beginning of an irradiation a type of primary'' creep stage is observed for doses up to 3-5 dpa after which dose the secondary'' creep stage begins. The primary'' creep strain decreases in cold-worked steel materials with decreasing stress and decreasing irradiation temperature achieving also negative creep strains depending also on the pre-treatment of the materials. These primary'' creep strains are mainly attributed to volume changes due to the formation of radiation-induced phases, e.g. to the formation of [alpha]-ferrite below about 400 C and of carbides below about 700 C, and not to irradiation creep. The secondary'' creep stage is found for doses larger than 3 to 5 dpa and is attributed mainly to irradiation creep. The irradiation creep rate is almost independent of the irradiation temperature (Q[sub irr]=0.132 eV) and linearly dependent on the stress. The total creep elongations normalized to about 8 dpa are equal for almost every type of steel irradiated in the HFR at Petten or in ORR or in EBR II. The negative creep elongations are more pronounced in PCA- and in AMCR-steels and for this reason the total creep elongation is slightly smaller at 8 dpa for these two steels than for the other steels. ((orig.))

  7. Microstructural studies of advanced austenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Todd, J. A.; Ren, Jyh-Ching [University of Southern California, Los Angeles, CA (USA). Dept. of Materials Science

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  8. Colorimetric values of esthetic stainless steel crowns.

    Science.gov (United States)

    Hosoya, Yumiko; Omachi, Koichi; Staninec, Michal

    2002-01-01

    The colorimetric values of two different kinds of esthetic stainless steel crowns were measured and compared with the colorimetric values of primary anterior teeth in Japanese children. The colorimetric values of resin composite-faced stainless steel crowns (Kinder Krown) and epoxy-coated stainless steel crowns (White Steel Crown) were measured with a color difference meter. The Commission Internationale de Eclairage L*, a*, b*, and delta E*ab values and Munsell value, chroma, and hue were calculated. The data were compared with previously reported colorimetric values of Japanese primary anterior teeth measured with the same color difference meter used in this study. Compared to Japanese primary anterior teeth, Kinder Krown Pedo I and Pedo II showed much higher L* values and lower hue; on the other hand, White Steel Crown showed much higher L*, a*, b* values, much higher value and chroma, and much lower hue. Color analysis revealed that the colors of the White Steel Crown and Kinder Krown Pedo I were substantially different from the color of Japanese primary anterior teeth. The color difference between Pedo II crowns and Japanese primary anterior teeth was relatively high, but the color of Pedo II might be acceptable for clinical use.

  9. Dissolution of steel slags in aqueous media.

    Science.gov (United States)

    Yadav, Shashikant; Mehra, Anurag

    2017-07-01

    Steel slag is a major industrial waste in steel industries, and its dissolution behavior in water needs to be characterized in the larger context of its potential use as an agent for sequestering CO2. For this purpose, a small closed system batch reactor was used to conduct the dissolution of steel slags in an aqueous medium under various dissolution conditions. In this study, two different types of steel slags were procured from steel plants in India, having diverse structural features, mineralogical compositions, and particle sizes. The experiment was performed at different temperatures for 240 h of dissolution at atmospheric pressure. The dissolution rates of major and minor slag elements were quantified through liquid-phase elemental analysis using an inductively coupled plasma atomic emission spectroscopy at different time intervals. Advanced analytical techniques such as field emission gun-scanning electron microscope, energy-dispersive X-ray, BET, and XRD were also used to analyze mineralogical and structural changes in the slag particles. High dissolution of slags was observed irrespective of the particle size distribution, which suggests high carbonation potential. Concentrations of toxic heavy metals in the leachate were far below maximum acceptable limits. Thus, the present study investigates the dissolution behavior of different mineral ions of steel slag in aqueous media in light of its potential application in CO2 sequestration.

  10. Development of Steel Foam Materials and Structures

    Energy Technology Data Exchange (ETDEWEB)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  11. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  12. IMPACT STRENGTH AND FAILURE ANALYSIS OF WELDED DAMASCUS STEEL

    Directory of Open Access Journals (Sweden)

    Rastislav Mintách

    2012-01-01

    Full Text Available The aim of this work was the experimental research of damascus steel from point of view of the structural analyze, impact strength and failure analyzes. The damascus steel was produced by method of forged welding from STN 41 4260 spring steel and STN 41 9312 tool steel. The damascus steel consisted of both 84 and 168 layers. The impact strength was experimentally determined for original steels and damascus steels after heat treatment in dependence on temperature in the range from -60 to 160 °C. It has been found that the impact strength of experimental steels decreased with decreasing temperature behind with correlated change of damage mode. In the case of experimental tests performed at high temperature ductile fracture was revealed and with decreasing temperature proportion of cleavage facets increased. Only the STN 41 9312 steel did not show considerable difference in values of the impact strength with changing temperature.

  13. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  14. Research and development of weathering resistant bridge steel of Shougang

    Science.gov (United States)

    Yang, Yongda; Wang, Yanfeng; Huang, Leqing; Di, Guobiao; Ma, Changwen; Ma, Qingshen

    2017-09-01

    To introduce the composition design and mechanical properties and microstructure of the weathering bridge steel which would be used for bridge of Guanting reservoir. We adopt cyclic immersion corrosion test to study corrosion resistance difference of weathering bridge steel and common bridge steel. At the same corrosion time, the weight loss and corrosion rate of weathering bridge steel are lower than the common bridge steel's. Testing phase composition of rust layer by X-ray diffraction, two kinds of test steel's rust layer is mainly composed of Goethite and Fe3O4 and Fe2O3. At the same corrosion time, the percentage composition of goethite in rust layer of weathering bridge steel are significantly higher than common bridge steel's, the higher goethite content is, the compacter rust layer structure is. The compact rust layer would prevent the water and air passing the rust layer, and then preventing the further corrosion reaction, improving the corrosion resistance performance of weathering bridge steel.

  15. Current Developments of Alloyed Steels for Hot Strip Roughing Mills : Characterization of High-Chromium Steel and Semi-High Speed Steel

    OpenAIRE

    Lecomte-Beckers, Jacqueline; Sinnaeve, Mario; Tchuindjang, Jérôme Tchoufack

    2012-01-01

    Two alloys grades for work rolls used in the roughing stand of Hot Strip Mill - high chromium steel (HCS) and semi-high-speed steel (semi-HSS), In this paper, the new semi-high-speed steel grade is studied Peer reviewed

  16. Replacement of minimum steel bar reinforcement with steel fibres in structural concrete members

    Science.gov (United States)

    Junker, F.; Holschemacher, K.; Müller, T.; Kieslich, H.

    2017-09-01

    Using lightweight concrete enables a decrease in dead load and thermal conductivity in the case of the manufacturing of structural concrete members. With the addition of steel fibres in concrete, its properties are altered from brittle to ductile, so that the use of additional minimum reinforcement for securing ductility and crack control can be avoided. This study is aimed at investigating the possibility of replacing conventional minimum steel bar reinforcement with steel fibre reinforcement in lightweight aggregate concrete under flexural loading. Therefore, six full-scaled beams with two different lightweight aggregate concretes (LWAC) (oven-dry densities of reinforcement were prepared. For each LWAC, a beam with traditional steel bars, a beam with steel fibres and a beam with a combination of steel fibre reinforcement and reduced steel bar reinforcement were produced. The cracking behaviour of the lightweight concrete beams was studied in a four-point bending test. The results of this study show that it is possible to replace a high amount of the conventional mesh or bar reinforcement with steel fibres.

  17. Kawasaki Steel Giho, Vol. 27, No. 4, 1995. Special issue on steel structure

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    ;Contents (Partial): Vertical Gust Prediction of Cable-Stayed Bridges in Yawed Wind; Design and Construction of a Super Platform Structure Made of Steel; Prefabricated Steel Deck of Battledeck Floor Type for Redecking; Aesthetic Design of Structures; and Lift-up Construction Method for Multi-layer Building.

  18. High Mn austenitic stainless steel

    Science.gov (United States)

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  19. EMPLACEMENT DRIFT INVERT-LOW STEEL EVALUATION

    Energy Technology Data Exchange (ETDEWEB)

    M. E. Taylor and D. H. Tang

    2000-09-29

    This technical report evaluates and develops options for reducing the amount of steel in the emplacement drift invert. Concepts developed in the ''Invert Configuration and Drip Shield Interface'' were evaluated to determine material properties required for the proposed invert concepts. Project requirements documents prescribe the use of a carbon steel frame for the invert with a granular material of crushed tuff as ballast. The ''Invert Configuration and Drip Shield Interface'' developed three concepts: (1) All-Ballast Invert; (2) Modified Steel Invert with Ballast; and (3) Steel Tie with Ballast Invert. Analysis of the steel frame members, runway beams, and guide beams, for the modified steel invert with ballast, decreased the quantity of steel in the emplacement drift invert, however a substantial steel support frame for the gantry and waste package/pallet assembly is still required. Use of one of the other two concepts appears to be an alternative to the steel frame and each of the concepts uses considerably less steel materials. Analysis of the steel tie with ballast invert shows that the bearing pressure on the ballast under the single steel tie, C 9 x 20, loaded with the waste package/pallet assembly, drip shield, and backfill exceeds the upper bound of the allowable bearing capacity for tuff used in this study. The single tie, C 10 x 20, will also fail for the same loading condition except for the tie length of 4.2 meters and longer. Analysis also shows that with two ties, C 9 or 10 x 20's, the average ballast pressure is less than the allowable bearing capacity. Distributing the waste package/pallet, drip shield, and backfill loads to two steel ties reduces the contact bearing pressure. Modifying the emplacement pallet end beams to a greater width, reducing the tie spacing, and increasing the width of the ties would ensure that the pallet beams are always supported by two steel ties. Further analysis is required

  20. Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

    Directory of Open Access Journals (Sweden)

    Mindaugas Petkevičius

    2011-04-01

    Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

  1. Creep strength and ductility of 9 to 12% chromium steels

    DEFF Research Database (Denmark)

    Hald, John

    2004-01-01

    The present paper focuses in on long-term creep properties of parent material of the new 9-12%Cr creep resistant steels, P91, E911 and P92 developed for use in advanced ultrasupercritical power plants. These steels have been at the center of activities in the ECCC Working Group 3A (WG3A) "Ferritic...... Steels", which covers creep data development and analysis for parent materials and welds of all ferritic creep resistant steels ranging from low alloy steels up to 12%Cr steels. The opinions stated in the paper represent the views of the author rather than the whole ECCC WG3A group....

  2. Tension stiffening of steel-fiber-reinforced concrete

    Directory of Open Access Journals (Sweden)

    Luiz Álvaro Oliveira Júnior

    2016-08-01

    Full Text Available In this paper, the mechanical behavior of steel-fiber-reinforced concrete was investigated to analyze the influence of steel fibers on tension stiffening. Using tension tests, the tension stiffening coefficient was evaluated through the load versus strain responses obtained from strain gages fixed to reinforcement steels. Moreover, an empirical model is proposed to estimate the tension stiffening coefficient of steel-fiber-reinforced concrete from reinforcement strains. From the test results, it was verified that the addition of steel fibers to concrete reduced the reinforcement steel strains and the crack width and increased the stiffness of cracked concrete, mainly in concretes reinforced with highvolumesof fibers.

  3. Mechanical properties of irradiated 9Cr-2WVTa steel

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States); Rieth, M. [Forschungszentrum Karlsruhe (Germany). Inst. fuer Materialforschung II

    1998-09-01

    An Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel has excellent strength and impact toughness before and after irradiation in the Fast Flux Test Facility and the High Flux Reactor (HFR). The ductile-brittle transition temperature (DBTT) increased only 32 C after 28 dpa at 365 C in FFTF, compared to a shift of {approx}60 C for a 9Cr-2WV steel--the same as the 9Cr-2WVTa steel but without tantalum. This difference occurred despite the two steels having similar tensile but without tantalum. This difference occurred despite the two steels having similar tensile properties before and after irradiation. The 9Cr-2WVTa steel has a smaller prior-austenite grain size, but otherwise microstructures are similar before irradiation and show similar changes during irradiation. The irradiation behavior of the 9Cr-2WVTa steel differs from the 9Cr-2WV steel and other similar steels in two ways: (1) the shift in DBTT of the 9Cr-2WVTa steel irradiated in FFTF does not saturate with fluence by {approx}28 dpa, whereas for the 9Cr-2WV steel and most similar steels, saturation occurs at <10 dpa, and (2) the shift in DBTT for 9Cr-2WVTa steel irradiated in FFTF and HFR increased with irradiation temperature, whereas it decreased for the 9Cr-2WV steel, as it does for most similar steels. The improved properties of the 9Cr-2WVTa steel and the differences with other steels were attributed to tantalum in solution.

  4. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  5. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  6. Sleep board review questions: the late riser

    Directory of Open Access Journals (Sweden)

    Afaq T

    2012-10-01

    Full Text Available No abstract available. Article truncated at 150 words. A 22-year-old male presents to Sleep Clinic for sleep onset insomnia and difficulty waking up in the morning. He plans to begin a new job in a few weeks, which would require him to wake up at 6 AM. He usually goes to sleep at 2 AM and wakes up at 10 AM. He remembers having this problem through high school and college. He admits to being unable to sleep even if he goes to bed at an earlier time. He reports sleeping through alarms in the morning. His sleep log and actigraphy (non-invasive method of monitoring activity are consistent with delayed sleep phase disorder (DSPD. In order to maximally advance the sleep-wake phase in this patient, when should the administration of bright light take place?Between 5 AM to 6 AM.Between 8 AM to 9 AM.Between 2 AM to 3 AM.Between 10 …

  7. Keep Laptop Cool with Simple Custom Riser

    Science.gov (United States)

    Rynone, William

    2012-01-01

    Although the author's netbook computer--a diminished capacity laptop computer--uses less power than its big brother, when working with it on his lap, his thighs are roasted, even in the winter. When using the unit on a flat surface, such as a table top, the bottom surface of the computer and table top become quite warm--and it is generally…

  8. Optimal design of feeding system in steel casting by constrained optimization algorithms based on InteCAST

    Directory of Open Access Journals (Sweden)

    Chang-chun Dong

    2016-11-01

    Full Text Available The traditional foundry industry has developed rapidly in recently years due to advancements in computer technology. Modifying and designing the feeding system has become more convenient with the help of the casting software, InteCAST. A common method of designing a feeding system is to first design the initial systems, run simulations with casting software, analyze the feedback, and then redesign. In this work, genetic, fruit fly, and interior point optimizer (IPOPT algorithms were introduced to guide the optimal riser design for the feeding system. The results calculated by the three optimal algorithms indicate that the riser volume has a weak relationship with the modulus constraint; while it has a close relationship with the volume constraint. Based on the convergence rate, the fruit fly algorithm was obviously faster than the genetic algorithm. The optimized riser was also applied during casting, and was simulated using InteCAST. The numerical simulation results reveal that with the same riser volume, the riser optimized by the genetic and fruit fly algorithms has a similar improvement on casting shrinkage. The IPOPT algorithm has the advantage of causing the smallest shrinkage porosities, compared to those of the genetic and fruit fly algorithms, which were almost the same.

  9. Interaction model of steel ladle of continuous caster in steel works

    Directory of Open Access Journals (Sweden)

    Huang Bang Fu

    2016-01-01

    Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

  10. REFINEMENT OF THE STEEL FOR THE REINFORCEMENT CASTS

    Directory of Open Access Journals (Sweden)

    S. N. Primerov

    2004-01-01

    Full Text Available The results of investigations of the steels of types 20L and 20GSL, modified by the silicon-free hardener AKTse complex, allows to recommend it for out-of-furnace treatment (modification of such steels.

  11. Fishing boat designs. 4, Small steel fishing boats

    National Research Council Canada - National Science Library

    Eyres, D.J

    1984-01-01

    This publication is intended to serve individuals and companies with experience of structural steel fabrication, boat-builders working with other materials who may wish to build larger craft in steel...

  12. Triage evaluation of gusset plates in steel truss bridges.

    Science.gov (United States)

    2010-12-01

    Following research into the collapse of the I-35W steel truss bridge in Minneapolis, Minnesota, FHWA released recommendations for load rating the gusset plates of steel truss bridges. The recommendations include evaluation of several limit states, on...

  13. Nickel-free austenitic stainless steels for medical applications

    Directory of Open Access Journals (Sweden)

    Ke Yang and Yibin Ren

    2010-01-01

    Full Text Available The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength and good plasticity, better corrosion and wear resistances, and superior biocompatibility compared to the currently used 316L stainless steel, the newly developed high-nitrogen nickel-free stainless steel is a reliable substitute for the conventional medical stainless steels.

  14. HTPro: Low-temperature Surface Hardening of Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Somers, Marcel A. J.

    2013-01-01

    Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance.......Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance....

  15. Prediction of the mechanical behaviour of TRIP steel

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Tekkaya, A.E.; Hirt, G.

    2011-01-01

    TRIP steel typically contains four different phases, ferrite, bainite, austenite and martensite. During deformation the metastable retained austenite tends to transform to stable martensite. The accompanying transformation strain has a beneficial effect on the ductility of the steel during forming.

  16. Cross-frame connection details for skewed steel bridges.

    Science.gov (United States)

    2010-10-30

    This report documents a research investigation on connection details and bracing layouts for stability : bracing of steel bridges with skewed supports. Cross-frames and diaphragms play an important role in stabilizing : steel girders, particularly du...

  17. An integrated design experience on a wet-tree production semisubmersible

    Energy Technology Data Exchange (ETDEWEB)

    Fales, Raymond P.; Lee, Craig; Chen Xiang; Zhengquan Zhou [ABB FPS Houston, TX (United States)

    2004-07-01

    The semisubmersible platform has been a reliable work platform for the offshore oil and gas industry for over 40 years. The Semisubmersible is a very mature concept with hundreds of examples in use. Traditionally during the design phase, the motions have been developed to suit the independent services, drilling, offshore operations or production. However, recently with the move to ultra-deep water depths and the use of Steel Catenary Risers (SCRs), the design of Semisubmersible has to be considered as an integrated floating production system, to satisfy all the requirements from platform global performance, SCRs strength and fatigue, mooring, topside payload and layout, hull strength, deck structure, marine system layout, stability, fabrication and installation. These requirements usually conflict each other. As such it is imperative to consider them together, adjusting the design parameters during design loops to obtain an optimal design product. This paper will describe the integrated design process used and the optimal design principles applied to satisfy these conflicting requirements and provide an example of a wet-tree production semisubmersible integrated design. Particular emphasis will be on global performance, SCR design, deck structure arrangement options, fabrication and integration. (author)

  18. Hydrogen-Trapping Mechanisms in Nanostructured Steels

    Science.gov (United States)

    Szost, B. A.; Vegter, R. H.; Rivera-Díaz-del-Castillo, Pedro E. J.

    2013-10-01

    Nanoprecipitation-hardened martensitic bearing steels (100Cr6) and carbide-free nanobainitic steels (superbainite) are examined. The nature of the hydrogen traps present in both is determined via the melt extraction and thermal desorption analysis techniques. It is demonstrated that 100Cr6 can admit large amounts of hydrogen, which is loosely bound to dislocations around room temperature; however, with the precipitation of fine coherent vanadium carbide traps, hydrogen can be immobilized. In the case of carbide-free nanostructured bainite, retained austenite/bainite interfaces act as hydrogen traps, while concomitantly retained austenite limits hydrogen absorption. In nanostructured steels where active hydrogen traps are present, it is shown that the total hydrogen absorbed is proportional to the trapped hydrogen, indicating that melt extraction may be employed to quantify trapping capacity.

  19. New ferritic steels for advanced steam plants

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H; Koenig, H. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    During the last 15-20 years ferritic-martensitic 9-12 % chromium steels have been developed under international research programmes which permit inlet steam temperatures up to approx. 625 deg C and pressures up to about 300 bars, thus leading to improvements in thermal efficiency of around 8 % and a CO{sub 2} reduction of about 20 % versus conventional steam parameters. These new steels are already being applied in 13 European and 34 Japanese power stations with inlet steam temperature up to 610 deg C. This presentation will give an account of the content, scope and results of the research programmes and of the experience gained during the production of components which have been manufactured from the new steels. (orig.) 13 refs.

  20. CO2 emissions in the steel industry

    Directory of Open Access Journals (Sweden)

    M. Kundak

    2009-07-01

    Full Text Available Global CO2 emissions caused by the burning of fossil fuels over the past century are presented. Taking into consideration the total world production of more than 1,3 billion tons of steel, the steel industry produces over two billion tons of CO2. Reductions in CO2 emissions as a result of technological improvements and structural changes in steel production in industrialized countries during the past 40 years are described. Substantial further reductions in those emissions will not be possible using conventional technologies. Instead, a radical cutback may be achieved if, instead of carbon, hydrogen is used for direct iron ore reduction. The cost and the ensuing CO2 generation in the production of hydrogen as a reducing agent from various sources are analysed.

  1. Complex Protection of Vertical Stainless Steel Tanks

    Directory of Open Access Journals (Sweden)

    Fakhrislamov Radik Zakievich

    2014-03-01

    Full Text Available The authors consider the problem of fail-safe oil and oil products storage in stainless steel tanks and present the patented tank inner side protection technology. The latter provides process, ecological and fire safety and reducing soil evaporation of oil products, which is a specific problem. The above-mentioned technology includes corrosion protection and heat insulation protection providing increase of cover durability and RVS service life in general. The offered technological protection scheme is a collaboration of the author, Steel Paint GmbH firm and JSC “Koksokhimmontazhproyekt”. PU foam unicomponent materials of Steel Paint GmbH firm provide the protection of tank inner side and cover.

  2. Porous stainless steel for biomedical applications

    Directory of Open Access Journals (Sweden)

    Sabrina de Fátima Ferreira Mariotto

    2011-01-01

    Full Text Available Porous 316L austenitic stainless steel was synthesized by powder metallurgy with relative density of 0.50 and 0.30 using 15 and 30 wt. (% respectively of ammonium carbonate and ammonium bicarbonate as foaming agents. The powders were mixed in a planetary ball mill at 60 rpm for 10 minutes. The samples were uniaxially pressed at 287 MPa and subsequently vacuum heat treated in two stages, the first one at 200 ºC for 5 hours to decompose the carbonate and the second one at 1150 ºC for 2 hours to sinter the steel. The sintered samples had a close porous structure and a multimodal pore size distribution that varied with the foaming agent and its concentration. The samples obtained by addition of 30 wt. (% of foaming agents had a more homogeneous porous structure than that obtained with 15 wt. (%. The MTT cytotoxicity test (3-[4,5-dimethylthiazol]-2,5-diphenyltetrazolium bromide was used to evaluate the mitochondrial activity of L929 cells with samples for periods of 24, 48, and 72 hours. The cytotoxicity test showed that the steel foams were not toxic to fibroblast culture. The sample with the best cellular growth, therefore the most suitable for biomedical applications among those studied in this work, was produced with 30 wt. (% ammonium carbonate. In this sample, cell development was observed after 48 hours of incubation, and there was adhesion and spreading on the material after 72 hours. Electrochemical experiments using a chloride-containing medium were performed on steel foams and compared to massive steel. The massive steel had a better corrosion performance than the foams as the porosity contributes to increase the surface area exposed to the corrosive medium.

  3. Enhanced Incluison Removal from Steel in the Tundish

    Energy Technology Data Exchange (ETDEWEB)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  4. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks. (2...

  5. Nickel-free austenitic stainless steels for medical applications

    OpenAIRE

    Yang, Ke; Ren, Yibin

    2010-01-01

    The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainl...

  6. Atmospheric corrosion data of weathering steels. A review

    OpenAIRE

    Morcillo, Manuel; Chico, Belén; Cano, H.; Fuente, Daniel de la

    2013-01-01

    Extensive information on the atmospheric corrosion of weathering steel has been published in the scientific literature. The contribution of the present work is to provide a bibliographic review of the reported information, which mostly concerns the weathering steel ASTM A-242. This review addresses issues such as rust layer stabilisation times, steady-state steel corrosion rates, and situations where the use of unpainted weathering steel is feasible. It also analyses the effect of exposure co...

  7. Durability of light steel framing in residential applications

    OpenAIRE

    Lawson, RM; Popo-Ola, S.O.; Way, A.; Heatley, T; Pedreschi, Remo

    2010-01-01

    This paper presents a summary and analysis of research findings on the durability of galvanised cold-formed steel sections used in housing in order to deduce their design life. These cold-formed sections are produced from pre-galvanised strip steel. It reviews reports and publications from research projects carried out by Corus and the Steel Construction Institute on zinc-coated, cold-formed steel products. New data have also been gathered from measurements on houses and similar buildings tha...

  8. Steel castings Ultrasonic examination, Part 2: Steel castings for highly stressed components

    CERN Document Server

    International Organization for Standardization. Geneva

    2004-01-01

    This European Standard specifies the requirements for the ultrasonic examination of steel castings (with ferritic structure) for highly stressed components and the methods for determining internal discontinuities by the pulse echo technique. This European Standard applies to the ultrasonic examination of steel castings which have usually received a grain refining heat treatment and which have wall thicknesses up to and including 600 mm. For greater wall thicknesses, special agreements apply with respect to test procedure and recording levels. This European Standard does not apply to austenitic steels and joint welds.

  9. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... diffusion and high interfacial capacitance appear. These effects are strongly enhanced in the biologically active environment as compared to the sterile solutions possibly due to an enhanced porosity in the biofilm/ferrous sulphide surface layers. The effect of these features is that EIS may be used...

  10. Cracks in high-manganese cast steel

    Directory of Open Access Journals (Sweden)

    A. Chojecki

    2009-10-01

    Full Text Available The reasons which account for the formation of in service cracks in castings made from Hadfield steel were discussed. To explain the source of existence of the nuclei of brittle fractures, the properties of cast steel were examined within the range of solidification temperatures, remembering that feeding of this material is specially difficult, causing microporosity in hot spots. This creates conditions promoting the formation of microcracks which tend to propagate during service conditions involving high dynamic stresses, and explains why the cracks are mainly characterized by a brittle nature. The reason for crack formation in service are micro-porosities formed during casting solidification.

  11. Creep Resistance of VM12 Steel

    Directory of Open Access Journals (Sweden)

    Zieliński A.

    2016-09-01

    Full Text Available This article presents selected material characteristics of VM12 steel used for elements of boilers with super- and ultra-critical steam parameters. In particular, abridged and long-term creep tests with and without elongation measurement during testing and investigations of microstructural changes due to long-term impact of temperature and stress were carried out. The practical aspect of the use of creep test results in forecasting the durability of materials operating under creep conditions was presented. The characteristics of steels with regard to creep tests developed in this paper are used in assessment of changes in functional properties of the material of elements operating under creep conditions.

  12. On the specific heat of carbon steels

    OpenAIRE

    Umino, Saburo

    2010-01-01

    The results of the pre:lent investigation may be summarized as follows: (1) The heat content of carbon steels at high temperatures was determined by the mixture method, while the oxidation of the specimen was prevented by passing a purified hydrogen gas through the furnace. The specimens were twelve kinds of steels with different carbon contents from 0.09 % to 2.84 % and the range of temperature was 23~250°C. (2) According to A. Meuthen, the specific heat is constant below the A1 point, but t...

  13. Vibrational Based Inspection Of A Steel Mast

    DEFF Research Database (Denmark)

    Kirkegaard, Poul Henning; Rytter, A.

    1994-01-01

    The aim of this paper is to present the results from a research project concerning vibrational based inspection of a 20 meter high steel mast containing well defined damages. Introductory analyses dealing with among other things evaluation of potential damage indicators and determination of accep......The aim of this paper is to present the results from a research project concerning vibrational based inspection of a 20 meter high steel mast containing well defined damages. Introductory analyses dealing with among other things evaluation of potential damage indicators and determination...

  14. Improved Heat Treatment Of Steel Alloy 4340

    Science.gov (United States)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  15. Chromium-Makes stainless steel stainless

    Science.gov (United States)

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  16. Microstructure of laser cladded martensitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2006-08-01

    Full Text Available -steel substrate. A 4.4 kW Rofin DY044 diode pumped Nd:YAG laser coupled to a Kuka KR60L30 articulated arm robot and Precitec YW50 welding head with 300 mm focal length was used. Powder cladding was performed with Praxair Fe211-1 (420), Praxair Fe211-5 (400... dilution, low heat input, less distortion, increased mechanical and corrosion properties excellent repeatability and control of process parameters. Solidification of laser cladded martensitic stainless steel is primarily austenitic. Microstructures...

  17. STRUCTURAL STRESS RELAXATION IN STAINLESS INSTABILITY STEEL

    Directory of Open Access Journals (Sweden)

    S. Lyabuk

    2017-06-01

    Full Text Available The approach to the description of conditions of martensitic transformation in austenitic steel is advanced. Transformation induced hardening is the result of Le Chatelier principle in instability alloys. The phase transformation in austenitic instability stainless steel is the cause of reduction of grain refining and increase of strength. It was experimentally shown that physical-mechanical characteristics of the prepared materials were defined by the structure and inhomogeneous distribution of the hardening phase within a grain. The reasons for high thermal stability of inverse austenitic were established. The factors determining the inverse austenitic relaxation resistibility and resources for its increasing were revealed.

  18. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    Directory of Open Access Journals (Sweden)

    Warzecha M.

    2016-03-01

    Full Text Available In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed.

  19. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    National Research Council Canada - National Science Library

    M. Warzecha; S. Garncarek; T. Merder; Z. Skuza

    2016-01-01

    In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed...

  20. Construction of Steel Pipe Sheet Piles with Newly Developed Joint ...

    African Journals Online (AJOL)

    H-joint in steel pipe sheet piles (SPSP) is introduced and developed, the joint is made by welding a cylindrical steel pile on either side of an H steel section, welding is continuous along their lengths therefore it is completely waterproof with high strength; the two connected piles are installed simultaneously hence short ...

  1. Estimation of embrittlement during aging of AISI 316 stainless steel ...

    Indian Academy of Sciences (India)

    Unknown

    Stainless steel; TIG welds; aging; Charpy impact; lower shelf energy; embrittlement. 1. Introduction. Austenitic stainless steels have high ductility, low yield strength, high tensile strength, are easy to fabricate and have good corrosion resistance (Harvey 1979). In welding of these steels there are some difficulties including hot.

  2. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2011-01-01

    The present contribtion gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanded austenite "layers" on stainless steel are addressed....

  3. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The present contribution gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanite “layers” on stainless steel are addressed....

  4. Mössbauer studies on an AISI 1137 type steel

    Indian Academy of Sciences (India)

    An AISI 1137 type medium carbon steel was studied by means of scanning electron microscopy and Mössbauer spectroscopy. This steel in as received state at room temperature was ferritic. Different heat treatments on related steel exhibited different microstructures such as pearlite and bainite. Also magnetism of these ...

  5. Reliability and performance evaluation of stainless and mild steel ...

    African Journals Online (AJOL)

    Reliability and performance of stainless and mild steel products in methanolic and aqueous sodium chloride media have been investigated. Weight-loss and pre-exposure methods were used. There was a higher rate of weight-loss of mild steels and stainless steels in 1% HCl methanolic solution than in aqueous NaCl ...

  6. 21 CFR 878.4495 - Stainless steel suture.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of 316L...

  7. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or alloys...

  8. 49 CFR Appendix A to Part 178 - Specifications for Steel

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Specifications for Steel A Appendix A to Part 178.... 178, App. A Appendix A to Part 178—Specifications for Steel Table 1 [Open-hearth, basic oxygen, or electric steel of uniform quality. The following chemical composition limits are based on ladle analysis...

  9. Design and construction of precast piles with stainless reinforcing steel.

    Science.gov (United States)

    2014-02-01

    The service life of prestressed concrete piles is, in part, dictated by the time required to corrode the steel once : chloride ions are at the surface of the steel. Stainless steel materials, although limited in availability in strand : form, have a ...

  10. 30 CFR 57.7050 - Tool and drill steel racks.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills. ...

  11. 30 CFR 56.7050 - Tool and drill steel racks.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills. ...

  12. 78 FR 7452 - Steel Wire Garment Hangers From Vietnam; Determinations

    Science.gov (United States)

    2013-02-01

    ... COMMISSION Steel Wire Garment Hangers From Vietnam; Determinations On the basis of the record \\1\\ developed... imports of steel wire garment hangers from Vietnam, provided for in subheading 7326.20.00 of the... countervailing and antidumping duty orders on steel wire garment hangers from Vietnam. Background The Commission...

  13. 49 CFR 192.309 - Repair of steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding, the...

  14. 49 CFR 192.371 - Service lines: Steel.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Steel. 192.371 Section 192.371 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689 kPa...

  15. Withdrawal Strength and Bending Yield Strength of Stainless Steel Nails

    Science.gov (United States)

    Douglas R. Rammer; Samuel L. Zelinka

    2015-01-01

    It has been well established that stainless steel nails have superior corrosion performance compared to carbon steel or galvanized nails in treated wood; however, their mechanical fastening behavior is unknown. In this paper, the performance of stainless steel nails is examined with respect to two important properties used in wood connection design: withdrawal strength...

  16. Virtual Steel Connection Sculpture--Student Learning Assessment

    Science.gov (United States)

    Chou, Karen C.; Moaveni, Saeed; Drane, Denise

    2016-01-01

    A Virtual Steel Connection Sculpture was developed through a grant from the National Science Foundation. The Virtual Sculpture is an interactive tool that shows students and anyone interested in connections how steel members are connected. This tool is created to complement students' steel design courses. The features of this educational tool,…

  17. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981. ...

  18. Study of hot hardness characteristics of tool steels

    Science.gov (United States)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  19. 77 FR 67593 - Steel Import Monitoring and Analysis System

    Science.gov (United States)

    2012-11-13

    ... International Trade Administration 19 CFR Part 360 RIN 0625-AA93 Steel Import Monitoring and Analysis System... modifications to the regulations for the Steel Import Monitoring and Analysis (SIMA) System that would extend... as possible certain steel mill imports into the United States and make the import data publicly...

  20. 78 FR 11090 - Steel Import Monitoring and Analysis System

    Science.gov (United States)

    2013-02-15

    ... International Trade Administration 19 CFR Part 360 RIN 0625-AA93 Steel Import Monitoring and Analysis System... to extend the Steel Import Monitoring and Analysis (SIMA) system until March 21, 2017. The purpose of the SIMA system is to provide the public statistical data on steel imports entering the United States...

  1. 77 FR 1504 - Stainless Steel Wire Rod From India

    Science.gov (United States)

    2012-01-10

    ... COMMISSION Stainless Steel Wire Rod From India Determination On the basis of the record \\1\\ developed in the... antidumping duty order on stainless steel wire rod From India would be likely to lead to continuation or... contained in USITC Publication 4300 (January 2012), entitled Stainless Steel Wire Rod From India...

  2. Microstructures and properties of low-alloy fire resistant steel

    Indian Academy of Sciences (India)

    Unknown

    Fire resistant steel; thermomechanical processing; microstructure; strength; thermal conductivity. 1. Introduction. Steel structures using mild steel in fire sensitive areas are protected from fire by providing fire resistant coating or insulation. This adds to the constructional cost. The problem with unprotected carbon–manganese ...

  3. 29 CFR 1926.858 - Removal of steel construction.

    Science.gov (United States)

    2010-07-01

    ... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes, derricks... 29 Labor 8 2010-07-01 2010-07-01 false Removal of steel construction. 1926.858 Section 1926.858...

  4. 77 FR 28404 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2012-05-14

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... retarded, by reason of imports from China of galvanized steel wire, provided for in subheadings 7217.20.30... retarded, by reason of imports from Mexico of galvanized steel wire, provided for in subheadings 7217.20.30...

  5. 76 FR 29266 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-05-20

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... injured by reason of imports from China and Mexico of galvanized steel wire, provided for in subheading... subsidized imports of galvanized steel wire from China and Mexico. Accordingly, effective March 31, 2011, the...

  6. Microstructure characterization of Friction Stir Spot Welded TRIP steel

    DEFF Research Database (Denmark)

    Lomholt, Trine Colding; Adachi, Yoshitaka; Peterson, Jeremy

    2012-01-01

    Transformation Induced Plasticity (TRIP) steels have not yet been successfully joined by any welding technique. It is desirable to search for a suitable welding technique that opens up for full usability of TRIP steels. In this study, the potential of joining TRIP steel with Friction Stir Spot...

  7. Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

  8. Friction and wear behaviour of tool steels sliding against 22MnB5 steel

    Directory of Open Access Journals (Sweden)

    Elena Gracia-Escosa

    2017-07-01

    Full Text Available Boron steels are used in hot stamping process due to their good mechanical properties. During the stamping process, the dies are exposed to aggressive conditions including adhesive wear, abrasion, thermal stresses and fatigue. In the present work, QRO 90 and UNIMAX slid against 22MnB5 steel in four conditions: with and without hardening treatment and, with and without Al–10%Si coating, in order to evaluate the influence of both coating and austenitization treatment on friction and wear of tool steels. The results showed that Al–10%Si reduces the friction coefficient, while the hardening treatment results in an increase of COF due to Fe2Al5 brittle compounds. Wear mechanism of both tool steels is adhesive and oxidative when tested against coated and uncoated 22MnB5, respectively.

  9. STUDY OF OPERATION OF ARC STEEL FURNACE WITH CONOID BAY FLUSHING OF STEEL

    Directory of Open Access Journals (Sweden)

    M. A. Murikov

    2008-01-01

    Full Text Available The construction of the arc steel-furnace bay, the application of which allows to increase the speed of flush outflow, to provide reduction of the slag carry-over with metal, is offered.

  10. Semen quality and sex hormones among mild steel and stainless steel welders: a cross sectional study.

    Science.gov (United States)

    Bonde, J P

    1990-01-01

    Welding may be detrimental to the male reproductive system. To test this hypothesis, semen quality was examined in 35 stainless steel welders, 46 mild steel welders, and 54 non-welding metal workers and electricians. These figures represent a participation rate of 37.1% in welders and 36.7% in non-welding subjects. The mean exposure to welding fume particulates was 1.3 mg/m3 (SD 0.8) in stainless steel welders using tungsten inert gas, 3.2 mg/m3 (SD 1.0) in low exposed mild steel welders using manual metal arc or metal active gas (n = 31), and 4.7 mg/m3 (SD 2.1) in high exposed mild steel welders (n = 15). The semen quality of each participant was defined in terms of the mean values of the particular semen parameters in three semen samples delivered at monthly intervals in a period with occupational exposure in a steady state. The sperm concentration was not reduced in either mild steel or stainless steel welders. The sperm count per ejaculate, the proportion of normal sperm forms, the degree of sperm motility, and the linear penetration rate of the sperm were significantly decreased and the sperm concentration of follicle stimulating hormone (FSH) was non-significantly increased in mild steel welders. A dose response relation between exposure to welding fumes and these semen parameters (sperm count excepted) was found. Semen quality decreased and FSH concentrations increased with increasing exposure. Significant deteriorations in some semen parameters were also observed in stainless steel welders. An analysis of information from questionnaires obtained from the whole population including subjects who declined to participate indicated an underestimation of effects due to selection bias. Potential confounding was treated by restriction and statistical analysis. The results support the hypothesis that mild steel welding and to a lesser extent stainless steel welding with tungsten inert gas is associated with reduced semen quality at exposure in the range of the

  11. Austenite formation in C-Mn steel

    NARCIS (Netherlands)

    Savran, V.I.

    2009-01-01

    The production process of almost all modern steels involves austenitization formation of the austenite phase upon continuous heating. Many of the microstructural features and properties that are obtained upon subsequent cooling are to a large extend determined by the evolution of the microstructure

  12. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  13. Magnetic Nondestructive Testing Techniques of Constructional Steel

    Directory of Open Access Journals (Sweden)

    Xiong Er-gang

    2016-01-01

    Full Text Available Steel is a kind of ferromagnetic material, which is extensively applied in such fields as buildings, bridges, railways, machines and lifeline engineering etc. Those engineering structures built of constructional steel will unavoidably experience some damages during their service lifetime, thus which will influence the distribution regularity of internal forces in structures, result in over-stresses, cause the local failure of structures, and even lead to collapse of the whole structure. Therefore, it is a pressing topic to study how to directly evaluate the real-time stressed states of structural members, damages and steel characteristics in present structural health monitoring and diagnosing fields. And the achievements of this research will be of theoretical significance and of application value of engineering. This paper summarizes varieties of new magnetic nondestructive testing techniques used in constructional steel, respectively investigates the testing principles, characteristics and application for the magnetic Barkhausen noise technique, magnetic acoustic emission technique, magnetic flux leakage technique, magnetic memory technique and magnetic absorption technique, and points out the problems present in the application of these new techniques to actual testing and the further research objective.

  14. Towards self-healing creep resistant steels

    NARCIS (Netherlands)

    Van der Zwaag, S.; Zhang, S.; Fang, H.; Bruck, E.; Van Dijk, N.H.

    2016-01-01

    We report the main findings of our work on the behaviour of binary Fe-Cu and Fe-Au model alloys designed to explore routes to create new creep resistant steels having an in-built ability to autonomously fill creep induced porosity at grain boundaries. The alloying elements were selected on the basis

  15. Temper Fragileness Study for RUL 2 Steel

    Directory of Open Access Journals (Sweden)

    Rodica Rădulea

    2007-10-01

    Full Text Available This paper presents an experimental study about the tenacity variation depending on the tempering temperature of the steel RUL2 grade, within q wide range of temperatures. By this analysis it is possible to study the cooling of the above mentioned heat treatment on the temper fragileness.

  16. Autodeformation of Carburized Steel during Tempering

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENĖ

    2013-03-01

    Full Text Available The article analyses the results of autodeformation registered during tempering of carburized steel. Test pieces for the tests were carburized till the different depth in order to examine influence of depth of carburization on the deformation of steel during heat treatment operation. Carburization was performed on the one surface of test pieces seeking to analyze extent of acted normal stresses to autodeformation of steel. Different bending loads were applied for analyzed steel from 5 MPa to 100 MPa. Deflection of test pieces was analyzed. The obtained results proved that size and direction of deflection were affected by depth of carburization. Particular results of stretched and compressed surface examination showed different behavior of test pieces during tempering process. Test pieces, which undergo deformation at the beginning of martensitic transformation, after unloading bend further. When tempered test pieces with assimetrically carburized layer bend during hardening, its direction and extent of autodeformation depend on depth of carburization and tempering temperature. Kinetics of autodeformation (during tempering is affected by difference of volume changes in the carburized part and in the unaffected low carbon part of specimen, and similarly by decomposition of retained austenite in the carburized part.DOI: http://dx.doi.org/10.5755/j01.ms.19.1.3820

  17. Structural steel coatings for corrosion mitigation.

    Science.gov (United States)

    2010-10-01

    Task 1 of this project was to survey the performance of coating systems for steel bridges in Missouri and to evaluate coating and : recoating practices. Task 1 was led under the direction of Dr. Glenn Washer from the University of Missouri located in...

  18. Acoustic emission health monitoring of steel bridges

    NARCIS (Netherlands)

    Pahlavan, P.L.; Paulissen, J.H.; Pijpers, R.J.M.; Hakkesteegt, H.C.; Jansen, T.H.

    2014-01-01

    Despite extensive developments in the field of Acoustic Emission (AE) for monitoring fatigue cracks in steel structures, the implementation of AE systems for large-scale bridges is hindered by limitations associated with instrumentation costs and signal processing complexities. This paper sheds

  19. Urban heritage, building maintenance : Iron & steel

    NARCIS (Netherlands)

    Verhoef, L.G.W.

    1999-01-01

    In the 1ge century what had been the traditional building techniques up to th at time were considerably changed owing to the use of cast iron and later wrought iron and steel. In fact, the industrial revolution, initially based in England, would not have been possible without these materiais. Not

  20. Fretting fatigue in AISI 1015 steel

    Indian Academy of Sciences (India)

    A small osillatory movement between two contacting surfaces is termed as fretting and on many occasions it acts as the crack initiation site leading to catastrophic failure of the overall structure. The occurrence of fretting is observed in many engineering structures such as shaft flanges, gas turbines, steel ropes etc.

  1. Atomic Resolution Microscopy of Nitrides in Steel

    DEFF Research Database (Denmark)

    Danielsen, Hilmar Kjartansson

    2014-01-01

    MN and CrMN type nitride precipitates in 12%Cr steels have been investigated using atomic resolution microscopy. The MN type nitrides were observed to transform into CrMN both by composition and crystallography as Cr diffuses from the matrix into the MN precipitates. Thus a change from one...

  2. Steel Spheres and Skydiver--Terminal Velocity

    Science.gov (United States)

    Costa Leme, J.; Moura, C.; Costa, Cintia

    2009-01-01

    This paper describes the use of open source video analysis software in the study of the relationship between the velocity of falling objects and time. We discuss an experiment in which a steel sphere falls in a container filled with two immiscible liquids. The motion is similar to that of a skydiver falling through air.

  3. CASE-HARDENING OF STAINLESS STEEL

    DEFF Research Database (Denmark)

    2004-01-01

    The invention relates to case-hardening of a stainless steel article by means of gas including carbon and/or nitrogen, whereby carbon and/or nitrogen atoms diffuse through the surface into the article. The method includes activating the surface of the article, applying a top layer on the activated...

  4. OR in the Danish steel industry

    DEFF Research Database (Denmark)

    Vidal, Rene Victor Valqui; Thorsen, M.

    1991-01-01

    During the past five years several OR-projects (M.Sc. Thesis) were carried out at IMSOR. These OR-projects dealt with the development of decision support systems based upon heuristic principles, for various planning, production and control problems in the Danish steel industry. The purpose...

  5. Generic Inspection Planning for Steel Structures

    DEFF Research Database (Denmark)

    Sørensen, John Dalsgaard; Faber, Michael H.

    2002-01-01

    This paper presents a simplified and practically applicable approach for risk based inspection planning of fatigue sensitive structural details in steel structures. The basic idea is that the fatigue sensitive details are categorized according to their Fatigue Design Factor (FDF) and SN curve. When...

  6. Ne Implantation Induced Transformation in Stainless Steel

    NARCIS (Netherlands)

    Noordhuis, J.; Hosson, J.Th.M. De

    1990-01-01

    This paper reports a microstructural investigation of the changes induced by Ne implantation in stainless steel of the austenitic type. At a critical dose of 2.3 · 10^17/cm^2 a martensitic phase transformation was observed. In particular, attention has been paid to the effect of the stress held of

  7. Thermal stability of phosphate coatings on steel

    OpenAIRE

    P. Pokorny; P. Szelag; Novak, M; L. Mastny; Brozek, V.

    2015-01-01

    The work was validated thermal stability of zinc, manganese and tri-cations phosphate coatings on steel, made from commercial phosphating bath type Pragofos. Thermogravimetric data dehydration of scholzite, phosphophylite and hureaulite coatings in the temperature range 160 °C – 400 °C define the conditions for applying paints with higher firing temperature or thermal spraying ceramic coatings.

  8. Granulate of stainless steel as compensator material

    NARCIS (Netherlands)

    J.P.C. van Santvoort (J. P C)

    1995-01-01

    textabstractCompensators produced with computer controlled milling devices usually consist of a styrofoam mould, filled with an appropriate material. We investigated granulate of stainless steel as filling material. This cheap, easy to use, clean and re-usable material can be obtained with an

  9. Collapse of UOE manufactured steel pipes

    NARCIS (Netherlands)

    Gresnigt, A.M.; Foeken, R.J. van; Chen, S.

    2000-01-01

    The manufacturing method (seamless, UO, UOE) has a con-siderable influence on the collapse pressure of steel pipes. For UOE manufactured pipe, a significant reduction in collapse strength has been observed compared to not expanded pipe. A research program has been carried out to investigate the

  10. Case studies of steel structure failures

    Directory of Open Access Journals (Sweden)

    P. Bernasovský

    2010-01-01

    Full Text Available The contribution deals with some case studies of steel structure failures, which happened in Slovakia a few years ago. Features of cracking are illustrated on real cases of breakdowns in the transmission gas pipelines, at the cement works and in the petrochemical indus-try. All failures were caused by an incorrect technical approach. Possible remedial measures are proposed.

  11. Advanced high strength steels for automotive industry

    Directory of Open Access Journals (Sweden)

    Galán, J.

    2012-04-01

    Full Text Available The car industry is facing pressure because of the growing demand for more fuel-efficient passenger cars. In order to limit energy consumption and air pollution the weight of the carbody has to be reduced. At the same time, high levels of safety have to be guaranteed. In this situation, the choice of material becomes a key decision in car design. As a response to the requirements of the automotive sector, high strength steels and advanced high strength steels have been developed by the steel industry. These modern steel grades offer an excellent balance of low cost, light weight and mechanical properties.

    La industria del automóvil se enfrenta a una creciente demanda de vehículos de pasajeros más eficientes. Con el fin de disminuir el consumo de energía y la contaminación ambiental, el peso del vehículo tiene que ser reducido, al mismo tiempo que se garantizan altos niveles de seguridad. Ante esta situación, la elección de material se convierte en una decisión crucial en el diseño del vehículo. Como respuesta a las necesidades del sector automovilístico, nuevos aceros avanzados y de alta resistencia, han sido desarrollados por la industria siderúrgica. Dichos tipos de acero ofrecen un excelente equilibrio de precio, peso y propiedades mecánicas.

  12. Computational Modeling Develops Ultra-Hard Steel

    Science.gov (United States)

    2007-01-01

    Glenn Research Center's Mechanical Components Branch developed a spiral bevel or face gear test rig for testing thermal behavior, surface fatigue, strain, vibration, and noise; a full-scale, 500-horsepower helicopter main-rotor transmission testing stand; a gear rig that allows fundamental studies of the dynamic behavior of gear systems and gear noise; and a high-speed helical gear test for analyzing thermal behavior for rotorcraft. The test rig provides accelerated fatigue life testing for standard spur gears at speeds of up to 10,000 rotations per minute. The test rig enables engineers to investigate the effects of materials, heat treat, shot peen, lubricants, and other factors on the gear's performance. QuesTek Innovations LLC, based in Evanston, Illinois, recently developed a carburized, martensitic gear steel with an ultra-hard case using its computational design methodology, but needed to verify surface fatigue, lifecycle performance, and overall reliability. The Battelle Memorial Institute introduced the company to researchers at Glenn's Mechanical Components Branch and facilitated a partnership allowing researchers at the NASA Center to conduct spur gear fatigue testing for the company. Testing revealed that QuesTek's gear steel outperforms the current state-of-the-art alloys used for aviation gears in contact fatigue by almost 300 percent. With the confidence and credibility provided by the NASA testing, QuesTek is commercializing two new steel alloys. Uses for this new class of steel are limitless in areas that demand exceptional strength for high throughput applications.

  13. TEMPERING OF STEEL DURING LASER TREATMENT

    NARCIS (Netherlands)

    Hegge, H.J.; Beurs, H. de; Noordhuis, J.; Hosson, J.Th.M. De

    This study concentrates on the annealing effects of a laser-treated area by a successive laser pass in a plain carbon, a chromium, and a tungsten steel. Transmission electron microscopy (TEM), optical microscopy (OM), and wear and hardness measurements revealed substantial effects on the properties

  14. The Mechanical Metallurgy of Armour Steels

    Science.gov (United States)

    2016-10-01

    1 armour in MIL-A-12560K. Class 2 260-310 Class 2 armour is intended for use in those areas where maximum resistance to failure under conditions of......Technology Group DST-Group-TR-3305 ABSTRACT Armour steels have historically delivered optimised ballistic performance against a range of

  15. Fire-induced collapses of steel structures

    DEFF Research Database (Denmark)

    Dondera, Alexandru; Giuliani, Luisa

    Single-story steel buildings such as car parks and industrial halls are often characterised by stiff beams and flexible columns and may experience an outward (sway) collapse during a fire, endangering people and properties outside the building. It is therefore a current interest of the research t...

  16. Thermal stability of phosphate coatings on steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2015-07-01

    Full Text Available The work was validated thermal stability of zinc, manganese and tri-cations phosphate coatings on steel, made from commercial phosphating bath type Pragofos. Thermogravimetric data dehydration of scholzite, phosphophylite and hureaulite coatings in the temperature range 160 °C – 400 °C define the conditions for applying paints with higher firing temperature or thermal spraying ceramic coatings.

  17. Hydrogen induced plastic deformation of stainless steel

    NARCIS (Netherlands)

    Gadgil, V.J.; Keim, Enrico G.; Geijselaers, Hubertus J.M.

    1998-01-01

    Hydrogen can influence the behaviour of materials significantly. The effects of hydrogen are specially pronounced in high fugacities of hydrogen which can occur at the surface of steels in contact with certain aqueous environments. In this investigation the effect of high fugacity hydrogen on the

  18. Austenitic stainless steels for cryogenic service

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E.N.C.; Juhas, M.C.

    1985-09-19

    Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

  19. 50 ksi steel h-pile capacity.

    Science.gov (United States)

    2015-06-01

    The objective of this study is to re-evaluate the adoption, with the objective of potentially extending the utilization of Fy = 50 ksi for : the structural capacity of steel H-piles (AISC HP sections) for bridge foundations. Specific consideration is...

  20. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  1. OF PLAIN CARBON AND LOW ALLOY STEELS

    African Journals Online (AJOL)

    Two steels En 3 and En 39 were given a TiC-TiN. CVD coating in the carburized and uncarburized conditions. The continuity of the coatings and their adherance to the substrate were examined. The thickness of the deposited coatings were also measured, their adherence to the substrate and their thickness was off ected by ...

  2. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Rozing, Goran [Osijek Univ. (Croatia). Chair of Mechanical Engineering; Marusic, Vlatko [Osijek Univ. (Croatia). Dept. of Engineering Materials; Alar, Vesna [Zagreb Univ. (Croatia). Dept. Materials

    2017-04-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  3. Balance Fatigue Design of Cast Steel Nodes in Tubular Steel Structures

    Directory of Open Access Journals (Sweden)

    Libin Wang

    2013-01-01

    Full Text Available Cast steel nodes are being increasingly popular in steel structure joint application as their advanced mechanical performances and flexible forms. This kind of joints improves the structural antifatigue capability observably and is expected to be widely used in the structures with fatigue loadings. Cast steel node joint consists of two parts: casting itself and the welds between the node and the steel member. The fatigue resistances of these two parts are very different; the experiment results showed very clearly that the fatigue behavior was governed by the welds in all tested configurations. This paper focuses on the balance fatigue design of these two parts in a cast steel node joint using fracture mechanics and FEM. The defects in castings are simulated by cracks conservatively. The final crack size is decided by the minimum of 90% of the wall thickness and the value deduced by fracture toughness. The allowable initial crack size could be obtained through the integral of Paris equation when the crack propagation life is considered equal to the weld fatigue life; therefore, the two parts in a cast steel node joint will have a balance fatigue life.

  4. Compresibility and sinterability of HCx PM steel diluted with stainless steels

    Directory of Open Access Journals (Sweden)

    Elena Gordo

    2003-12-01

    Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

  5. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  6. Low-chromium reduced-activation ferritic steels for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A. [Oak Ridge National Laboratory, TN (United States)

    1996-04-01

    Development of reduced-activation ferritic steels has concentrated on high-chromium (8-10 wt% Cr) steels. However, there are advantages for a low-chromium steel, and initial ORNL studies on reduced-activation steels were on compositions with 2.25 to 12% Cr. Those studies showed an Fe-2.25Cr-2W-0.25V-0.1C (2 1/4Cr-2WV) steel to have the highest strenglth of the steels studied. Although this steel had the best strength, Charpy impact properties were inferior to those of an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) and an Fe-2.25Cr-2W-0.1C (2 1/4Cr-2W) steel. Therefore, further development of the low-chromium Cr-W steels was required. These results indicate that it is possible to develop low-chromium reduced-activation ferritic steels that have tensile and impact properties as good or better than those of high-chromium (7-9% Cr) steels. Further improvement of properties should be possible by optimizing the composition.

  7. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  8. Microbially induced corrosion of carbon steel in deep groundwater environment.

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  9. HYDROGEN INDUCED CRACKING IN MICROALLOYED STEELS

    Directory of Open Access Journals (Sweden)

    Duberney Hincapie-Ladino

    2015-03-01

    Full Text Available The need for microalloyed steels resistant to harsh environments in oil and gas fields, such as pre-salt which contain considerable amounts of hydrogen sulfide (H2 S and carbon dioxide (CO2 , requires that all sectors involved in petroleum industry know the factors that influence the processes of corrosion and failures by hydrogen in pipelines and components fabricated with microalloyed steels. This text was prepared from a collection of selected publications and research done at the Electrochemical Processes Laboratory of Metallurgical and Materials Engineering Department, Polytechnic School, São Paulo University. This document does not intend to be a complete or exhaustive review of the literature, but rather to address the main scientific and technological factors associated with failures by hydrogen in the presence of wet hydrogen sulfide (H2 S, particularly, when related to the Hydrogen Induced Cracking (HIC phenomenon. This complex phenomenon that involves several successive stages, HIC phenomena were discussed in terms of environmental and metallurgical variables. The HIC starts with the process of corrosion of steel, therefore must be considered the corrosive media (H2 S presence effect. Moreover, it is necessary to know the interactions of compounds present in the electrolyte with the metal surface, and how they affect the hydrogen adsorption and absorption into steel. The following stages are hydrogen diffusion, trapping and metal cracking, directly related to the chemical composition and the microstructure, factors that depend strongly on the manufacture of steel. The purpose of this paper is to provide the scientific information about the failures caused by hydrogen and challenge for the Oil and Gas Pipeline Industry.

  10. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    Directory of Open Access Journals (Sweden)

    José Britti Bacalhau

    2014-06-01

    Full Text Available Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition on the nitriding response have been evaluated. From forged steel bars, Charpy impact test and characterization via EPMA have been conducted. The proposed contents of Cr, Mo, and Al have attributed to the new VEX grade a much better tempering resistance than H13, as well as a deeper and harder nitrided layer. Due to the unique characteristics, this new steel provides an interesting alternative to the aluminum extrusion companies to increase their competitiveness.

  11. Influence of Changes in Water-to-Cement Ratio, Alkalinity, Concrete Fluidity, Voids, and Type of Reinforcing Steel on the Corrosion Potential of Steel in Concrete.

    Science.gov (United States)

    2014-04-01

    "Research on steel corrosion has demonstrated that the concentrations of chloride and hydroxide ion at the concrete/steel : interface influence the susceptibility of the steel to corrosive attack. This study used electrochemical means and changes in ...

  12. Clean Steel: Advancing the State of the Art (TRP 0003)

    Energy Technology Data Exchange (ETDEWEB)

    Sridhar Seetharaman; Alan W. Cramb

    2004-05-19

    This project had 3 objectives: (1) to determine the kinetic factors governing inclusion removal from liquid steels at a slag metal interface; (2) to develop a methodology to enable steels of less than 1 ppm total oxygen to be produced with an average inclusion diameter of less than 5 {micro}m; and, (3) to determine the slag-metal interface conditions necessary for ultra clean steels. In objectives 1, and 3, the major finding was that dissolution rates of solid particles in slags were found to be significant in both ladle and tundish slags and must be included in a model to predict steel cleanliness. The work towards objective 2 indicated that liquid steel temperature was a very significant factor in our understanding of clean steel potential and that undercooled steels equilibrated with low oxygen potential inert gases have the potential to be significantly cleaner than current steels. Other work indicated that solidification front velocity could be used to push particles to produce clean steels and that reoxidation must be severely curtailed to allow the potential for clean steels to be realized.

  13. Steel Creek fish: L-Lake/Steel Creek Biological Monitoring Program, January 1986--December 1987

    Energy Technology Data Exchange (ETDEWEB)

    Paller, M.H.; Heuer, J.H.; Kissick, L.A.

    1988-03-01

    Fish samples were collected from Steel Creek during 1986 and 1987 following the impoundment of the headwaters of the stream to form L-Lake, a cooling reservoir for L-Reactor which began operating late in 1985. Electrofishing and ichthyoplankton sample stations were located throughout the creek. Fykenetting sample stations were located in the creek mouth and just above the Steel Creek swamp. Larval fish and fish eggs were collected with 0.5 m plankton nets. Multivariate analysis of the electrofishing data suggested that the fish assemblages in Steel Creek exhibited structural differences associated with proximity to L-Lake, and habitat gradients of current velocity, depth, and canopy cover. The Steel Creek corridor, a lotic reach beginning at the base of the L-Lake embankment was dominated by stream species and bluegill. The delta/swamp, formed where Steel Creek enters the Savannah River floodplain, was dominated by fishes characteristic of slow flowing waters and heavily vegetated habitats. The large channel draining the swamp supported many of the species found in the swamp plus riverine and anadromous forms.

  14. Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

    Directory of Open Access Journals (Sweden)

    Aizik F.

    2012-08-01

    Full Text Available In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile’s core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

  15. The Vibration Based Fatigue Damage Assessment of Steel and Steel Fiber Reinforced Concrete (SFRC Composite Girder

    Directory of Open Access Journals (Sweden)

    Xu Chen

    2015-01-01

    Full Text Available The steel-concrete composite girder has been usually applied in the bridge and building structures, mostly consisting of concrete slab, steel girder, and shear connector. The current fatigue damage assessment for the composite girder is largely based on the strain values and concrete crack features, which is time consuming and not stable. Hence the vibration-based fatigue damage assessment has been considered in this study. In detail, a steel-steel fiber reinforced concrete (SFRC composite girder was tested. The steel fiber reinforced concrete is usually considered for dealing with the concrete cracks in engineering practice. The composite girder was 3.3m long and 0.45m high. The fatigue load and impact excitation were applied on the specimen sequentially. According to the test results, the concrete crack development and global stiffness degradation during the fatigue test were relatively slow due to the favourable performance of SFRC in tension. But on the other hand, the vibration features varied significantly during the fatigue damage development. Generally, it confirmed the feasibility of executing fatigue damage assessment of composite bridge based on vibration method.

  16. Friction stir processing on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, Alexander G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  17. Mobbing and harassment in the steel enterprises

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    J. Vveinhardt

    2017-01-01

    Full Text Available Mobbing and harassment are widely analysed in organizations providing various services but are little studied in the companies undertaking industrial activities. Therefore, the aim of the paper is to diagnose the prevalence of mobbing and harassment in the steel enterprises. The case study analysis of the largest steel producer in the world, and specifically its division in Poland was used to determine the prevalence of these phenomena. It was found out that the said company is the example of the ethically and socially responsible organization. However, the interviews indicate that single cases of mobbing and harassment activities (though relatively rare were also observed. They were distributed among three groups of employees: 1 those who do physical work (are directly engaged in the production process; 2 employees involved in the administrative activity and sales; and 3 managerial staff.

  18. Studies of stainless steel exposed to sandblasting

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    Horodek Paweł

    2015-12-01

    Full Text Available The influence of sandblasting on surface and subsurface of stainless steel is investigated using variable energy positron beam (VEP, positron annihilation spectroscopy (PAS, scanning electron microscopy (SEM, and atomic force microscopy (AFM. Samples of stainless steel were blasted using 110 μm particles of Al2O3 under different pressure and time duration. In the case of sandblasting for 90 s, the reduction of positron diffusion length depending on the applied pressure was observed. Sandblasting during 30 s leads only to the reduction of positron diffusion length to about 60 nm for all samples. Positron lifetimes close to 170 ps measured using positrons emitted directly from the source point to the presence of vacancies on the dislocation lines. SEM and AFM images show that surface roughness depends rather on pressure of sandblasting than time of exposition.

  19. Microbial Corrosion and Cracking in Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    1998-01-01

    and for recommendations in regards to electrochemical monitoring of MIC. The work presented here and further studies are also planned to lead to a Ph.D. thesis on "MIC monitoring based on mechanisms of corrosion".The results of laboratory experiments conducted in the period 1995 to 1997 are summarised. Conclusions...... will be based on results from the entire 3 year period, but only selected experimental data primarily from the latest experiments will be presented in detail here.Microbial corrosion of carbon steel under influence of sulphate-reducing bacteria (SRB) is characterised by the formation of both biofilm...... and corrosion products (ferrous sulphides) on the metal surface. Experiments have been conducted on carbon steel exposed in near neutral (pH 6 to 8.5) saline hydrogen sulphide environment (0 to 100 mg/l total dissolved sulphide) for a period of 14 days. Furthermore coupons have been exposed in a bioreactor...

  20. THE STEEL EUROPEAN STOCK MARKET EFFICIENCY

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    Viorica CHIRILA

    2015-12-01

    Full Text Available Testing the hypothesis of informational efficiency is a permanent preoccupation of researchers because the theories and the models of modern finance are based on it. This paper presents the results obtained after testing the efficiency hypothesis, in the weak form, for the European stock market of the companies that belong to the economic steel sub-sector. Following the use of both linear and non-linear tests of autocorrelation of returns we can conclude that the European stock market in the economic steel sub-sector is inefficient from an informational point of view and the investors in these stocks may obtain better results than those of the European market in general.