Weldability prequalification of steels for deep water service

Energy Technology Data Exchange (ETDEWEB)

Hayes, Michael D. [Acute Technological Services, Inc., Houston, TX (United States); Ibarra, S. Jim [BP America (United States); Fazackerley, W.J. [EWI Microalloying, Houston, TX (United States)

2004-07-01

The weldability of steels for deep water applications must be determined long before welding procedures are qualified. The weldments of deep water equipment such as steel Catenary risers (SCRs) are subjected to currents which result in high cyclic stresses. It is imperative that steels selected for such service have high CTOD fracture toughness values after welding to ensure good defect tolerance. Through fracture mechanics analyses, these CTOD values are used to determine the defect acceptance criteria that is used for inspection of such weldments. The base metal and weld metal are more easily obtained, but because the weld joint design changes the position of the HAZs, the CTOD value for the HAZ is usually a combination of the base, weld consumable, and HAZ. The value obtained from such a test is suspect, and may give an optimistic value if the weld metal or base metal have high CTOD values. This paper discusses the various strategies for determining the true weldability long before construction commences, using API RP 2Z (1) Type tests for prequalification of base materials. (author)

Detection and estimation research of high-speed railway catenary

CERN Document Server

Liu, Zhigang

2017-01-01

This book describes the wave characteristics of contact lines taking wind into consideration and discusses new methods for detecting catenary geometry, pantograph slide fault, and catenary support system faults. It also introduces wire-irregularity detection methods for catenary estimation, and discusses modern spectrum estimation tools for catenary. It is organized in three parts: the first discusses statistical characteristics of pantograph-catenary data, such as stationarity, periodicity, correlation, high-order statistical properties and wave characteristics of contact lines, which are the basis of pantograph-catenary relationship analysis. The second part includes geometry parameter detection and support-system fault detection in catenary, as well as slide-fault detection in pantographs, and presents some new detection algorithms and plans. The final part addresses catenary estimation, including detection of contact-line wire irregularities and estimation of catenary based on spectrum, and presents detec...

Review of pantograph and catenary interaction

Science.gov (United States)

Zhang, Weihua; Zou, Dong; Tan, Mengying; Zhou, Ning; Li, Ruiping; Mei, Guiming

2018-06-01

The application of electrified railway directly promotes relevant studies on pantograph-catenary interaction. With the increase of train running speed, the operating conditions for pantograph and catenary have become increasingly complex. This paper reviews the related achievements contributed by groups and institutions around the world. This article specifically focuses on three aspects: The dynamic characteristics of the pantograph and catenary components, the systems' dynamic properties, and the environmental influences on the pantograph-catenary interaction. In accordance with the existing studies, future research may prioritize the task of identifying the mechanism of contact force variation. This kind of study can be carried out by simplifying the pantograph-catenary interaction into a moving load problem and utilizing the theory of matching mechanical impedance. In addition, developing a computational platform that accommodates environmental interferences and multi-field coupling effects is necessary in order to further explore applications based on fundamental studies.

In Praise of the Catenary

Science.gov (United States)

Behroozi, F.

2018-01-01

When a chain hangs loosely from its end points, it takes the familiar form known as the catenary. Power lines, clothes lines, and chain links are familiar examples of the catenary in everyday life. Nevertheless, the subject is conspicuously absent from current introductory physics and calculus courses. Even in upper-level physics and math courses,…

Numerical Modeling and Mechanical Analysis of Flexible Risers

OpenAIRE

Li, J. Y.; Qiu, Z. X.; Ju, J. S.

2015-01-01

ABAQUS is used to create a detailed finite element model for a 10-layer unbonded flexible riser to simulate the riser’s mechanical behavior under three load conditions: tension force and internal and external pressure. It presents a technique to create detailed finite element model and to analyze flexible risers. In FEM model, all layers are modeled separately with contact interfaces; interaction between steel trips in certain layers has been considered as well. FEM model considering contact ...

Preliminary optimal configuration on free standing hybrid riser

Directory of Open Access Journals (Sweden)

Kyoung-Su Kim

2018-05-01

Full Text Available Free Standing Hybrid Riser (FSHR is comprised of vertical steel risers and Flexible Jumpers (FJ. They are jointly connected to a submerged Buoyancy Can (BC. There are several factors that have influence on the behavior of FSHR such as the span distance between an offshore platform and a foundation, BC up-lift force, BC submerged location and FJ length.An optimization method through a parametric study is presented. Firstly, descriptions for the overall arrangement and characteristics of FSHR are introduced. Secondly, a flowchart for optimization of FSHR is suggested. Following that, it is described how to select reasonable ranges for a parametric study and determine each of optimal configuration options. Lastly, numerical analysis based on this procedure is performed through a case study. In conclusion, the relation among those parameters is analyzed and non-dimensional parametric ranges on optimal arrangements are suggested. Additionally, strength analysis is performed with variation in the configuration. Keywords: Free standing hybrid riser, Hybrid riser system, Buoyancy can, Flexible jumper, Deepwater, Multi-body dynamics

The Hyperbolic Sine Cardinal and the Catenary

Science.gov (United States)

Sanchez-Reyes, Javier

2012-01-01

The hyperbolic function sinh(x)/x receives scant attention in the literature. We show that it admits a clear geometric interpretation as the ratio between length and chord of a symmetric catenary segment. The inverse, together with the use of dimensionless parameters, furnishes a compact, explicit construction of a general catenary segment of…

Numerical Modeling and Mechanical Analysis of Flexible Risers

Directory of Open Access Journals (Sweden)

J. Y. Li

2015-01-01

Full Text Available ABAQUS is used to create a detailed finite element model for a 10-layer unbonded flexible riser to simulate the riser’s mechanical behavior under three load conditions: tension force and internal and external pressure. It presents a technique to create detailed finite element model and to analyze flexible risers. In FEM model, all layers are modeled separately with contact interfaces; interaction between steel trips in certain layers has been considered as well. FEM model considering contact interaction, geometric nonlinearity, and friction has been employed to accurately simulate the structural behavior of riser. The model includes the main features of the riser geometry with very little simplifying assumptions. The model was solved using a fully explicit time-integration scheme implemented in a parallel environment on an eight-processor cluster and 24 G memory computer. There is a very good agreement obtained from numerical and analytical comparisons, which validates the use of numerical model here. The results from the numerical simulation show that the numerical model takes into account various details of the riser. It has been shown that the detailed finite element model can be used to predict riser’s mechanics behavior under various load cases and bound conditions.

Inspection and monitoring techniques for un-bonded flexible risers and pipelines

OpenAIRE

Simonsen, Anders

2014-01-01

Master's thesis in Offshore technology Un-bonded flexible pipelines and risers are an alternative to conventional rigid steel pipes. The use of flexible pipes has enabled development of several offshore fields that seemed unfeasible with the use of rigid pipes due to extensive seabed preparation and large dynamic motions. The lack of knowledge and integrity management tools for flexible pipes is a limiting factor and cause pipelines and risers to be replaced before their service life has ...

Magnetic non-destructive evaluation of ruptures of tensile armor in oil risers

International Nuclear Information System (INIS)

Pérez-Benitez, J A; Padovese, L R

2012-01-01

Risers are flexible multilayered pipes formed by an inner flexible metal structure surrounded by polymer layers and spiral wound steel ligaments, also known as armor wires. Since these risers are used to link subsea pipelines to floating oil and gas production installations, and their failure could produce catastrophic consequences, some methods have been proposed to monitor the armor integrity. However, until now there is no practical method that allows the automatic non-destructive detection of individual armor wire rupture. In this work we show a method using magnetic Barkhausen noise that has shown high efficiency in the detection of armor wire rupture. The results are examined under the cyclic and static load conditions of the riser. This work also analyzes the theory behind the singular dependence of the magnetic Barkhausen noise on the applied tension in riser armor wires. (paper)

Active Control of Contact Force for a Pantograph-Catenary System

Directory of Open Access Journals (Sweden)

Jiqiang Wang

2016-01-01

Full Text Available The performance of the high speed trains depends critically on the quality of the contact in the pantograph-catenary interaction. Maintaining a constant contact force needs taking special measures and one of the methods is to utilize active control to optimize the contact force. A number of active control methods have been proposed in the past decade. However, the primary objective of these methods has been to reduce the variation of the contact force in the pantograph-catenary system, ignoring the effects of locomotive vibrations on pantograph-catenary dynamics. Motivated by the problems in active control of vibration in large scale structures, the author has developed a geometric framework specifically targeting the remote vibration suppression problem based only on local control action. It is the intention of the paper to demonstrate its potential in the active control of the pantograph-catenary interaction, aiming to minimize the variation of the contact force while simultaneously suppressing the vibration disturbance from the train. A numerical study is provided through the application to a simplified pantograph-catenary model.

Effect of flow on corrosion in catenary risers and its corrosion inhibitor performance

Energy Technology Data Exchange (ETDEWEB)

Ferreira, Pedro Altoe; Magalhaes, Alvaro Augusto Oliveira; Silva, Jussara de Mello [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Kang, Cheolho; More, Parimal P. [Det Norske Veritas (DNV), Oslo (Norway)

2009-07-01

In oil and gas production, multiphase flow is often encountered and a range of different flow patterns can be experienced in pipelines. The flow regime transition and flow characteristics can be changed with the change of pipeline topography, which affects the corrosion and the performance of corrosion inhibitor in these multiphase pipelines. This paper outlines on the effect of inclination on the flow characteristics and their subsequent effect on corrosion rates. Also, this paper presents on the performance of three candidate corrosion inhibitors under severe slugging conditions at low water cut. For the simulation of offshore flow lines and risers, the experiments were carried out in a 44 m long, 10 cm diameter, three different pipeline inclinations of 0, 3 and 45 degrees. Light condensate oil with a viscosity of 2.5 cP at room temperature was used and water cut was 20%. The results indicated that the baseline corrosion rate in 45 degrees showed higher than other inclinations. Each corrosion inhibitor showed a different inhibitor performance. (author)

Development of a 14-inch ID High-Pressure Hybrid Riser for SBOP Drilling Développement d’un riser hybride 14”ID haute pression pour le forage SBOP

Directory of Open Access Journals (Sweden)

Persent E.

2009-11-01

Full Text Available This paper discusses the development of a 14-inch ID high-pressure hybrid riser (10 000 psi for surface BOP drilling in ultra-deep water (10 000 ft. The high-pressure hybrid riser system is obtained by adapting and combining two existing technologies, previously developed by the IFP for other applications: – the Clip connector, a double breech-block type connector to provide a quick and safe connection for riser joints; – hybrid pipe technology, a steel pipe hoop-wound with tapes of carbon fibers impregnated with polyamide thermoplastic resin. IFP has developed a new 14-inch ID HP Clip connector for the hybrid riser application. The connector is capable of withstanding a 2.8 million pound tension and a 10 000 psi operating pressure. In addition, a 16-inch nominal OD hybrid riser pipe has been designed to replace the steel riser pipe with a thinnerwalled hoop-wound steel pipe. The significant weight savings that can be achieved with the hybrid riser pipe make it possible to design an effective riser architecture to withstand the high pressure and deep water requirements. Pursuant to design studies, a 14-inch ID prototype assembly consisting of two hybrid riser pipe sections with a high-pressure Clip connector was manufactured. A test program, including burst and collapse tests as well as cyclic fatigue testing, was formulated and carried out to qualify the performance of the Clip connector and hybrid riser pipe system. Completion of hybrid pipe additional fatigue testing and realization of a scale-one field testing of the hybrid riser are considered as the next steps of the project. To date, the main test results (burst, collapse, fatigue resistance confirm that the Clip connector and the hybrid pipe technologies are well suited for ultra-deep sea drilling with a surface BOP. However, the fatigue resistance of hybrid riser pipes still needs to be better characterized. Cet article présente le développement d’un riser hybride 14”ID haute

Riser pipe elevator

Energy Technology Data Exchange (ETDEWEB)

Bennett, W.; Jimenez, A.F.

1987-09-08

This patent describes a method for storing and retrieving a riser pipe, comprising the steps of: providing an upright annular magazine comprised of an inside annular wall and an outside annular wall, the magazine having an open top; storing the riser pipe in a substantially vertically oriented position within the annular magazine; and moving the riser pipe upwardly through the open top of the annular magazine at an angle to the vertical along at least a portion of the length of the riser pipe.

How to inspect platform risers: an effective approach and new challenges

International Nuclear Information System (INIS)

Agthoven, Robert van

2007-01-01

, future developments, in particular for inspection of risers in deeper water, such as Steel Catenery Risers (SCR's) are discussed

Flexible Riser Monitoring Using Hybrid Magnetic/Optical Strain Gage Techniques through RLS Adaptive Filtering

Directory of Open Access Journals (Sweden)

Daniel Pipa

2010-01-01

Full Text Available Flexible riser is a class of flexible pipes which is used to connect subsea pipelines to floating offshore installations, such as FPSOs (floating production/storage/off-loading unit and SS (semisubmersible platforms, in oil and gas production. Flexible risers are multilayered pipes typically comprising an inner flexible metal carcass surrounded by polymer layers and spiral wound steel ligaments, also referred to as armor wires. Since these armor wires are made of steel, their magnetic properties are sensitive to the stress they are subjected to. By measuring their magnetic properties in a nonintrusive manner, it is possible to compare the stress in the armor wires, thus allowing the identification of damaged ones. However, one encounters several sources of noise when measuring electromagnetic properties contactlessly, such as movement between specimen and probe, and magnetic noise. This paper describes the development of a new technique for automatic monitoring of armor layers of flexible risers. The proposed approach aims to minimize these current uncertainties by combining electromagnetic measurements with optical strain gage data through a recursive least squares (RLSs adaptive filter.

Continuous composite riser

Energy Technology Data Exchange (ETDEWEB)

Slagsvold, L. [ABB Offshore Systems (Norway)

2002-12-01

The industry is now looking at developing reserves in waters depths of up to 3000 m (10000 ft). When moving into deeper waters the un-bonded flexible riser becomes very heavy and introduces large hang-off forces on the vessel. We are therefore investigating riser concepts incorporating new materials and with a simpler cross section that can be used for floating production. Advanced composite materials have properties such as, low weight, high strength, good durability and very good fatigue performance. Composite materials are slowly being exploited in the oil industry; they are being prototype tested for drilling risers and small diameter lines. Part of the process for the industry to accept larger diameter production risers made out of composite materials is to understand both the advantages and limitations. A new continuous composite riser system is being developed which capitalizes on the technical benefits of this material while addressing the known constraints. The fully bonded riser is being developed for ultra deep waters and its' characteristics include high temperature (160 deg C), high pressure (500 barg min), light weight, chemical resistant, good insulation, excellent fatigue characteristics and installation by reeling. The concept is based on the use of a thermoplastic liner together with a thermoplastic carbon fibre composite. This paper summarises the ongoing development, which has a goal to manufacture and qualify an 8'' riser, and includes all the steps in a production process from material qualification to the winding process and analytical modelling. (author)

Intelligent condition monitoring of railway catenary systems : A Bayesian Network approach

NARCIS (Netherlands)

Wang, H.; Nunez Vicencio, Alfredo; Dollevoet, R.P.B.J.; Liu, Zhigang; Chen, Junwen; Spiryagin, Maksym; Gordon, Timothy; Cole, Colin; McSweeney, Tim

2017-01-01

This study proposes a Bayesian network (BN) dedicated for the intelligent condition monitoring of railway catenary systems. It combines five types of measurements related to catenary condition, namely the contact wire stagger, contact wire height, pantograph head displacement, pantograph head

Pressured drilling riser design for drilling in ultra deep water with surface bop

Energy Technology Data Exchange (ETDEWEB)

Zhang, J.; Morrison, D.; Efthymiou, M.; Lo, K.H. [Shell Global Solutions, 78 - Velizy Villacoublay (France); Magne, E.; Leach, C. [Shell Internationale Exploration and Production (Netherlands)

2002-12-01

In conventional drilling with a semi-submersible rig valuable rig time is used to run and retrieve the BOP and its accessories on the seabed, and this time increases with water depth. Furthermore, use of the conventional sub-sea BOP requires a large-diameter riser, which requires substantial rig storage and deck load capacity prior to installation. It also requires high riser-tensioning capacity or additional buoyancy. Thus as the water depth increases, it leads to a need for heavy duty 4. and 5. generation rigs with escalation in costs. The high cost of deep-water drill rigs is leading to the development of Surface BOP technology. In this development, the BOP is placed above sea level and the riser is simply a continuation of the casing (typical diameter 13-3/8''). This eliminates the need for a heavy 21'' riser and for running the BOP to the sea bed and retrieving it. Moreover, the reduced tension requirement for the smaller riser extends the water depth capability of 3. generation drilling semi-submersibles, enabling them to drill in deeper waters. A critical success factor for this development is the ability to design the riser/casing to withstand high internal pressures due to well kicks, in addition to environmental loads, and to restrict vessel offsets within certain limits so as not to overload the riser under the prevailing weather conditions. This paper addresses the design considerations of a pressured drilling riser that can be used with a surface BOP in deep-water. Key design issues that are sensitive to ultra-deep-water applications are discussed. The technical aspects of using (disposable) standard casing with threaded connector for the drilling riser are discussed, with a particular emphasis on the connector fatigue-testing program to quantify the stress concentration factor for fatigue design. Emerging composite material offers some alternatives to the steel riser when drilling in ultra-deep water Design issues related to the

Structural analysis of multiport riser 5A installation on tank 241SY101

Energy Technology Data Exchange (ETDEWEB)

Strehlow, J.P.

1994-09-16

The Tank 101-SY multiport riser assembly in the 241-SY-101 waste tank will replace the existing 42 inch riser with four smaller ports. Each smaller port can be used independently to access the tank interior with equipment and instruments needed to mitigate the concentration of hydrogen in the tank. This document provides a design report on the structural evaluation of the multiport riser assembly as well as its anchorage. The multiport riser assembly is a steel structure installed directly above the 42-inch riser and sealed at the existing riser flange. The assembly is structurally supported by the concrete pad placed around the 42 inch riser. The multiport riser assembly will provide two 8-inch penetrations, one 12-inch penetration and one 24-inch penetration. Each penetration will have a shielding plate. These penetrations will be used to insert equipment such as a sonic probe into the tank. In addition to normal loads, non-reactor Safety Class 1 structures, systems and components are to withstand the effects of extreme environmental loads including Design Basis Earthquake (DBE), Design Basis Wind (DBW), Design Basis Flood, Volcanic Eruptions and other abnormal loads considered on a case by case basis. Non-reactor Safety Class 2, 3 and 4 structures, systems and components are those that are not Safety Class 1 and are respectively specified as onsite safety related, occupational safety related and non-safety related items. The 241-SY-101 tank is considered as a non-reactor Safety Class 1 structure. The multiport riser assembly is considered as a non-reactor Safety Class 2 structure since it serves to contain the radioactive and toxic materials under normal operating conditions. However, the pressure relief doors provided on the assembly are considered as Safety Class 1 structures.

Hybrid Composite Tensile Armour Wires in Flexible Risers: A Multi-scale Model

OpenAIRE

Gautam, Mayank; Katnam, Kali-Babu; Potluri, Venkata; Jha, Vivekanand; Latto, J.; Dodds, NI

2017-01-01

Traditional carbon-steel armour wires pose limitations (e.g. long spans, weight reduction, corrosion and fatigue) for flexible risers to operate in demanding and deeper water environments. In this context, an alternative to carbon-steel tensile armour wires is proposed recently by the authors (Gautam et al. [1]), comprising of hexagonally packed polymer composite rods with uni-directional fibres and an over-braided (i.e. bi-axial braid with high performance fibres) sleeve. These hybrid compos...

Catenary optics for achromatic generation of perfect optical angular momentum

Science.gov (United States)

Pu, Mingbo; Li, Xiong; Ma, Xiaoliang; Wang, Yanqin; Zhao, Zeyu; Wang, Changtao; Hu, Chenggang; Gao, Ping; Huang, Cheng; Ren, Haoran; Li, Xiangping; Qin, Fei; Yang, Jing; Gu, Min; Hong, Minghui; Luo, Xiangang

2015-01-01

The catenary is the curve that a free-hanging chain assumes under its own weight, and thought to be a “true mathematical and mechanical form” in architecture by Robert Hooke in the 1670s, with nevertheless no significant phenomena observed in optics. We show that the optical catenary can serve as a unique building block of metasurfaces to produce continuous and linear phase shift covering [0, 2π], a mission that is extremely difficult if not impossible for state-of-the-art technology. Via catenary arrays, planar optical devices are designed and experimentally characterized to generate various kinds of beams carrying orbital angular momentum (OAM). These devices can operate in an ultra-broadband spectrum because the anisotropic modes associated with the spin-orbit interaction are almost independent of the incident light frequency. By combining the optical and topological characteristics, our approach would allow the complete control of photons within a single nanometric layer. PMID:26601283

Riser configuration, Tank 241-A-105, light duty utility arm

International Nuclear Information System (INIS)

Boucher, T.D.

1994-01-01

The light-duty utility arm (LDUA) is a seven-joint stainless steel robotic arm with a payload capacity of 75 lb. The robotic arm is deployed vertically with a maximum vertical reach of 63 ft. and a maximum horizontal reach of 13.5 ft. The functional requirements of the LDUA system are mapping and characterization of waste in Hanford single-shell tanks (SST) before and during waste retrieval. The LDUA system consists of a mobile deployment system (MDS), a vertical positioning mast (VPM), a tank riser interface confinement (TRIC), the LDUA, and a controller subsystem or support trailer. Currently, the system is in design and is subject to change; however, the LDUA or robotic arm will be deployed through a 12-in. riser above the tank dome. Field trips were performed to gather specifics for future deployment of the LDUA in Tank 241-A-105. The purpose of this report is to support two previous reports for the investigation of SSTs for deployment of the LDUA system. The first report identified the availability of risers while the second report identified the availability of Tanks 241-A-105, 241-A-S-109, 241-A-T-101, and 241-A-T-109 for deployment of the LDUA system. The second report also identified those 4- and 12-in. risers that could be used for deployment of the LDUA and camera system. This report addresses accessibility to the 241-A Tank Farm and the usability of the Tank 241-A-105 risers. The following information for assisting in the design and deployment of the LDUA will be discussed in this report: radiation survey; flange identification; high resolution video; computer simulated model; and field survey

Most recent developments for monitoring and controlling the annulus conditions of Marlim-Sul flexible risers

Energy Technology Data Exchange (ETDEWEB)

Rabelo, Alexandre S.; Motta, Antonio; Romero, Antonio; Nunes, Joao P.; Zaganelli Junior, Jose L.; Brack, Marcelo [PETROBRAS, Rio de Janeiro, RJ (Brazil)

2009-07-01

The main objective of this paper is to present the recent developments for monitoring and controlling the annulus conditions of flexible risers. PETROBRAS has been monitoring the pressure of permeated gas in the annulus region of some risers in order to infer the eventual occurrence of non-conformities as damage on the riser external sheath, for example. Such occurrence would affect the permeated gas flow pattern, the gas pressurization period and the relief valve opening frequencies. Furthermore, the mentioned occurrence would increase the susceptibility of the steel armors to experience the potential failure mechanism of corrosion. In PETROBRAS, the current monitoring method is characterized by visual and periodic manometer readings from a manometer set installed near each riser end-fitting. The data is recorded in a daily report and analyzed by personnel onshore, who are in charge of comparing data and requesting relief valve's actuation, whenever necessary. The paper illustrates Marlim-Sul Asset experience on monitoring and data processing to control the annulus conditions of flexible risers during operation. It presents the in-house developed methodology to data management and processing. This methodology is based on a daily analysis of the permeated gas data worksheet. Some examples are given to illustrate it. The paper also summarizes current developments, in progress, in order to improve riser integrity management. The first development is being done to implement, in the future, automatic data acquisition and control systems. The purpose of automating this process is to improve methods and techniques for data acquisition, transmission and processing. The second development focuses on applications in which riser top end-fittings are submerged. In this particular scenario, a special system - with a quick connection sub sea device - is under development to allow the connection, by divers, after the riser pull-in, of the riser annulus to the platform gas

The Effect of a Soap Film on a Catenary: Measurement of Surface Tension from the Triangular Configuration

Science.gov (United States)

Behroozi, F.; Behroozi, P. S.

2011-01-01

A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal…

Automatic Defect Detection of Fasteners on the Catenary Support Device Using Deep Convolutional Neural Network

NARCIS (Netherlands)

Chen, Junwen; Liu, Zhigang; Wang, H.; Nunez Vicencio, Alfredo; Han, Zhiwei

2018-01-01

The excitation and vibration triggered by the long-term operation of railway vehicles inevitably result in defective states of catenary support devices. With the massive construction of high-speed electrified railways, automatic defect detection of diverse and plentiful fasteners on the catenary

Modelling And Dynamic Analysis Of Catenary Maintenance Vehicle By AdamsVI-Rail

Directory of Open Access Journals (Sweden)

Damla Vural Cavusoglu

2017-06-01

Full Text Available The railway transportation network which is become quite important in the recent times in our country and in the world is forced to make new investments by developing technology. Old trains give place to high-speed trains in consequence of the railway catenary lines and the rail systems enter into a mass renovation study. During the renovation studies it is needed the catenary maintenance vehicles which are responded the need fast with wide working area. Until this time while it is continuing the needs of these maintenance vehicles which are gained by import for our country sizeable amount of currency is exported. Thanks to this research in our country it is manufactured the catenary maintenance vehicle for the first time and while the national capital is lying within the national borders it is thought that it will be shaped a new work portfolio.

Reconstruction of Twist Torque in Main Parachute Risers

Science.gov (United States)

Day, Joshua D.

2015-01-01

The reconstruction of twist torque in the Main Parachute Risers of the Capsule Parachute Assembly System (CPAS) has been successfully used to validate CPAS Model Memo conservative twist torque equations. Reconstruction of basic, one degree of freedom drop tests was used to create a functional process for the evaluation of more complex, rigid body simulation. The roll, pitch, and yaw of the body, the fly-out angles of the parachutes, and the relative location of the parachutes to the body are inputs to the torque simulation. The data collected by the Inertial Measurement Unit (IMU) was used to calculate the true torque. The simulation then used photogrammetric and IMU data as inputs into the Model Memo equations. The results were then compared to the true torque results to validate the Model Memo equations. The Model Memo parameters were based off of steel risers and the parameters will need to be re-evaluated for different materials. Photogrammetric data was found to be more accurate than the inertial data in accounting for the relative rotation between payload and cluster. The Model Memo equations were generally a good match and when not matching were generally conservative.

Focus on Physics: The Delightful Catenary Curve

Science.gov (United States)

Hewitt, Paul G.

2017-01-01

When teaching how "tension" and "compression" relate to geometrical structures such as bridges, arches, and domes, The author shows a picture of the Notre Dame Cathedral in Paris, completed in the 14th century, and presents a lesson on using the curve called a catenary to explain how he teaches about tension and compression…

Model of a catalytic injection in a riser by means of gamma ray transmission measurements

Energy Technology Data Exchange (ETDEWEB)

Moura, Alex E.; Brito, Macio F.P.; Dantas, Carlos C.; Melo, Silvio B., E-mail: alex.emoura@ufpe.br, E-mail: sbm@ufpe.br [Universidade Federal de Pernambuco (DEN/UFPE), Recife, PE (Brazil); Barbosa, Enivaldo S., E-mail: Enivaldo.santos@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Departamento de Engenharia Mecanica; Lima, Emerson A.O., E-mail: eal@poli.br [Universidade de Pernambuco, Recife, PE (Brazil). Departamento de Matematica

2015-07-01

In Gas solid process involving a solid circulation through a closed loop the knowledge of the Solids Circulation Rate (SCR) is fundamental to control and improve the operation of a circulating fluidized bed system. A valve controls the circulation rate of solids in the riser of a fluid catalytic cracking unit. Initially, to control the catalyst injection in the riser, a rotary valve controlled and measured solid flow injection, but with a limited working time. Due to the fine powder catalyst abrasive action on the valve steel axis, this device stop work. A lab made valve were design to avoiding direct contact of the catalyst with mechanical moving parts in while control solid injection in riser, but do not measure the solid flow like the rotary valve. To control the lab made device a fixed pressure measurement at riser bottom is provided by control setup which corresponds to a given mass/time solid injection. In the present work, we proposed a method to evaluate the control valve based on a non-invasive technique. With gamma ray transmission measurements, in a cross section of the pipe, we developed a model that was used in the control system of the Cold Pilot Unit (CPU). Therefore, the interaction of the gamma ray with solid flow in riser should yield the necessary information for the process control system. A first model approximation consider the solid flow rate injection and solid velocity in riser as proposed in literature. In the CPU control system a Programmable Logic Controller-PLC keeps steady state processing the airflow, pressure profile and solid flow inputs. Additionally to preexisting PLC platform, some LabVIEW algorithms were implemented to achieve a good system performance operational condition. (author)

Model of a catalytic injection in a riser by means of gamma ray transmission measurements

International Nuclear Information System (INIS)

Moura, Alex E.; Brito, Macio F.P.; Dantas, Carlos C.; Melo, Silvio B.; Barbosa, Enivaldo S.; Lima, Emerson A.O.

2015-01-01

In Gas solid process involving a solid circulation through a closed loop the knowledge of the Solids Circulation Rate (SCR) is fundamental to control and improve the operation of a circulating fluidized bed system. A valve controls the circulation rate of solids in the riser of a fluid catalytic cracking unit. Initially, to control the catalyst injection in the riser, a rotary valve controlled and measured solid flow injection, but with a limited working time. Due to the fine powder catalyst abrasive action on the valve steel axis, this device stop work. A lab made valve were design to avoiding direct contact of the catalyst with mechanical moving parts in while control solid injection in riser, but do not measure the solid flow like the rotary valve. To control the lab made device a fixed pressure measurement at riser bottom is provided by control setup which corresponds to a given mass/time solid injection. In the present work, we proposed a method to evaluate the control valve based on a non-invasive technique. With gamma ray transmission measurements, in a cross section of the pipe, we developed a model that was used in the control system of the Cold Pilot Unit (CPU). Therefore, the interaction of the gamma ray with solid flow in riser should yield the necessary information for the process control system. A first model approximation consider the solid flow rate injection and solid velocity in riser as proposed in literature. In the CPU control system a Programmable Logic Controller-PLC keeps steady state processing the airflow, pressure profile and solid flow inputs. Additionally to preexisting PLC platform, some LabVIEW algorithms were implemented to achieve a good system performance operational condition. (author)

Solar radiation on a catenary collector

Science.gov (United States)

Crutchik, M.; Appelbaum, J.

1992-01-01

A tent-shaped structure with a flexible photovoltaic blanket acting as a catenary collector is presented. The shadow cast by one side of the collector produces a shadow on the other side of the collector. This self-shading effect is analyzed. The direct beam, the diffuse, and the albedo radiation on the collector are determined. An example is given for the insolation on the collector operating on Viking Lander 1 (VL1).

Catenary Action in Rebars Crossing a Casting Joint Loaded in Shear

DEFF Research Database (Denmark)

Sørensen, Jesper Harrild; Hoang, Linh Cao; Olesen, John Forbes

2016-01-01

Reinforcement crossing a casting joint loaded in shear exhibits catenary action as the shear displacement increases. The load carrying capacity of such a joint is in practice often calculated by use of empirical methods to account for shear friction effects or by a first order plastic analysis...... if dowel action is included. The strength increase/reserve due to catenary action in the rebars is often neglected; however in some cases it may be necessary to utilize the effect in order to ensure overall structural robustness. This paper presents results of a study, where the increased shear capacity...... and theory is found when reasonable material properties are assumed....

Le comportement mécanique des risers. Influence des principaux paramètres Mechanical Behaviour of Marine Risers Mode of Influence of Principal Parameters

Directory of Open Access Journals (Sweden)

Sparks C.

2006-11-01

Full Text Available Cet article a pour but de déterminer les principaux paramètres qui gouvernent le comportement mécanique des risers de forage et de production, et d'expliquer pourquoi et comment ils interviennent. Une compréhension claire de ces influences permet d'optimiser rapidement un riser donné sans avoir recours à un grand nombre d'analyses par ordinateur. Celui qui conçoit un riser est principalement préoccupé par les points suivants : - niveaux de contraintes dans la partie courante du riser ; - mouvements angulaires à la base du riser (ou moments, dans le cas d'une liaison rigide ; - mouvements relatifs au niveau de la liaison plate-forme/riser. La méthode utilisée dans cet article consiste à établir des expressions analytiques valables pour des risers simplifiés. Les conclusions tirées de ces expressions ont ensuite été verifiéés à l'aide d'un programme de calcul capable de simuler le comportement dynamique d'un riser dans des configurations variées. This paper attempts to identify the principal parameters, that influence the behavior of drilling and production risers and to explain how and why they do so. Clear understanding of these influences enable particular risers to be optimised rapidly without recourse to an inordinate number of computer analyses. The points of greatest concern, to the riser designer, are: a Stress levels in the main length of riser. (b Angular movement at sea bed (or moment, if the connection is rigid. (c Relative movement at riser/platform connection. The approach, used in the paper, has been ta derive analytical expressions, for simplified riser cases. Conclusions drawn from these expressions have then been checked for validity, by using a dynamic analysis computer program to simulate a wide range of cases.

Computational investigations on a catenary-shaped double-reflecting neutron guide

International Nuclear Information System (INIS)

Priesmeyer, H.G.

1983-01-01

The results of Monte-Carlo calculations of the neutron transmission of a vertical catenary-shaped neutron guide are presented. A two-dimensional problem was considered. Focussing and special coatings are investigated. (orig.) [de

Catalyst volumetric fraction simulation in a riser of a cold flow pilot unit with aid of transmission gamma technique

International Nuclear Information System (INIS)

Santos, Kamylla A.L. dos; Lima Filho, Hilario J.B. de; Benachour, Mohand; Dantas, Carlos C.; Santos, Valdemir A. dos

2013-01-01

Was obtained the radial profile of the catalyst volume fraction in a riser of the cold flow pilot unit of the Fluid Catalytic Cracking (FCC) unit, which was used for adjustment of the entrance conditions of the catalyst in a simulation program by Computational Fluid Dynamics (CFD). The height of the riser of the Cold Flow Pilot Unity (CFPU) utilized is 6.0m and its inner diameter is 0.097 m. A radiation-γ source of Am-241 and a NaI (Tl) detector, with shielding made of lead, have been installed on a steel backing that maintains the geometry of the source-detector-riser and allows to vary the distance from the source to the detector and the radial position in a given cross section of the riser. The data associated with the simulation of volume fraction radial profile of the catalyst were: Fluent software, version 12.0; preprocessor GAMBIT, version 2.3.16; Eulerian approach; structured mesh, cell number of 60000; turbulence model used was k-ε and kinetic theory of granular flow (KTGF) was implemented to describe the solid phase. Comparison of radial profiles simulated and experimental of the catalyst volumetric fraction in the CFPU riser allowed the identification of needs adjustments in the simulation for the input of catalyst, with consequent validation for the proposed model simulation. (author)

Reliability analysis of wake-induced collision of flexible risers

OpenAIRE

Fu, Ping; Leira, Bernt Johan; Myrhaug, Dag

2017-01-01

Collision between risers is an important design and operational concern, especially in deep water since the probability of collision tends to increase as the riser length increases. Riser collision is due to the joint effects of many processes, i.e. environmental loads, hydrodynamic interference and surface floater motions and the most of them are stochastic processes. This paper provides an approach for estimating the failure probability of riser collision by considering these joint effects ...

A photovoltaic catenary-tent array for the Martian surface

Science.gov (United States)

Crutchik, M.; Colozza, Anthony J.; Appelbaum, J.

1993-01-01

To provide electrical power during an exploration mission to Mars, a deployable tent-shaped structure with a flexible photovoltaic (PV) blanket is proposed. The array is designed with a self-deploying mechanism utilizing pressurized gas expansion. The structural design for the array uses a combination of cables, beams, and columns to support and deploy the PV blanket. Under the force of gravity a cable carrying a uniform load will take the shape of a catenary curve. A catenary-tent collector is self shadowing which must be taken into account in the solar radiation calculation. The shape and the area of the shadow on the array was calculated and used in the determination of the global radiation on the array. The PV blanket shape and structure dimension were optimized to achieve a configuration which maximizes the specific power (W/kg). The optimization was performed for four types of PV blankets (Si, GaAs/Ge, GaAs CLEFT, and amorphous Si) and four types of structure materials (Carbon composite, Aramid Fiber composite, Aluminum, and Magnesium). The results show that the catenary shape of the PV blanket, which produces the highest specific power, corresponds to zero end angle at the base with respect to the horizontal. The tent angle is determined by the combined effect of the array structure specific mass and the PV blanket output power. The combination of carbon composite structural material and GaAs CLEFT solar cells produce the highest specific power. The study was carried out for two sites on Mars corresponding to the Viking Lander locations. The designs were also compared for summer, winter, and yearly operation.

Natural Frequencies and Mode Shapes of Statically Deformed Inclined Risers

KAUST Repository

Alfosail, Feras

2016-10-15

We investigate numerically the linear vibrations of inclined risers using the Galerkin approach. The riser is modeled as an Euler-Bernoulli beam accounting for the nonlinear mid-plane stretching and self-weight. After solving for the initial deflection of the riser due to self-weight, we use a Galerkin expansion employing 15 axially loaded beam mode shapes to solve the eigenvalue problem of the riser around the static equilibrium configuration. This yields the riser natural frequencies and corresponding exact mode shapes for various values of inclination angles and tension. The obtained results are validated against a boundary-layer analytical solution and are found to be in good agreement. This constitutes a basis to study the nonlinear forced vibrations of inclined risers.

HDPE (High Density Polyethylene) pipeline and riser design in Guanabara Bay: challenges and solutions

Energy Technology Data Exchange (ETDEWEB)

Bomfimsilva, Carlos; Jorge, Joao Paulo Carrijo; Schmid, Dominique; Gomes, Rodrigo Klim [INTECSEA, Sao Paulo, SP (Brazil); Lima, Alexander Piraja [GDK, Salvador, BA (Brazil)

2009-12-19

Worldwide shipments of plastic pipes are forecasted to increase 5.2% per year since 2008, being commonly used for water supply and sewage disposal. The HDPE (High Density Polyethylene) pipes have been applied recently to deliver potable water and fire fighting water for the main pier of the LNG system in Guanabara Bay, Rio de Janeiro. The system contains three sizes of pipe outside diameter, 110 mm and 160 mm for water supply, and 500 mm for the fire fighting system. The main design challenges of the pipeline system included providing on-bottom stability, a suitable installation procedure and a proper riser design. The on-bottom stability calculations, which are quite different from the conventional steel pipelines, were developed by designing concrete blocks to be assembled on the pipeline in a required spacing to assure long term stability, knowing that plastic pipes are buoyant even in flooded conditions. The installation procedure was developed considering the lay down methodology based on surface towing technique. The riser was designed to be installed together with additional steel support structure to allow the entire underwater system to have the same plastic pipe specification up to the surface. This paper presents the main challenges that were faced during the design of the HDPE pipelines for the LNG system in Guanabara Bay, addressing the solutions and recommendations adopted for the plastic underwater pipeline system.

Prevention of pulsations caused by flexible risers

NARCIS (Netherlands)

Belfroid S.P.C; Golliard, J.; Korst, H.J.C.

2013-01-01

In the last few decades, flexible risers have increasingly been used in the offshore oil and gas industry. In gas applications these risers can generate high amplitude tonal pressure fluctuations when the gas velocity reaches a threshold value. The resulting pressure fluctuations can then cause high

Study on Progressive Collapse Behavior of SRC Column-Steel Beam Hybrid Frame Based on Pushdown Analysis

Directory of Open Access Journals (Sweden)

Liusheng Chu

2017-01-01

Full Text Available To investigate the progressive collapse behavior of Steel Reinforced Concrete (SRC column-steel beam hybrid frame after the failure of key structural elements, a PQ-Fiber model for an 8-storey structure is established in ABAQUS program. Nonlinear dynamic and static pushdown analysis are carried out after the failure and removal of the bottom-middle and bottom-corner columns. Numerical results of both methods agree well with each other. Results show that SRC column-steel frame has good resistance to progressive collapse under dynamic instantaneous load. After sudden removal of a bottom middle column, the development of structural collapse exhibits two mechanisms, the beam mechanism and the catenary mechanism. When the structure is within small deformation range, the collapse resistance of the residual frame is provided by the beam bending moment capacity, which is beam mechanism. For large deformation situation, the collapse resistance is mainly provided by the beam tensile strength, which is catenary mechanism. However, with the removal of a bottom corner column, the residual structure only undergoes the beam mechanism even for large deformations. For future practical applications, the influence of the steel ratio, steel section size, and the vertical position of the removed key components are investigated through a detailed parametric study.

1 Catenary Variation of Soil Properties under Oil Palm Plantation in ...

African Journals Online (AJOL)

`123456789jkl''''#

factors, especially, the soil and its spatial (and hence, catenary) ... effect on the growth of crops, tree and field ... Taxonomy ( Soil Survey Staff, 1996) and. Acrisols .... change in soil pH. With the .... properties and stand structure in a Pinus.

1000 meters water depth rigid TLP riser; Riser rigido de plataforma de pernas atirantadas para lamina d'agua de 1000 metros

Energy Technology Data Exchange (ETDEWEB)

Braga, Mauro Jacinto Pastor

1990-07-01

A procedure to estimate the fatigue life of a TLP riser in 1000 meters water depth based on a hydro-elastic analysis of an integrated riser-TLP model in the time domain is presented . The computational architecture is shown that makes it feasible to process and store the great amount of data involved. The procedure is applied to a 1000 meters water depth TLP with a set of 40 risers 8 inches in diameter equipped with a floatation layer. (author)

Flexible riser integrity management: areas of concern and applications

Energy Technology Data Exchange (ETDEWEB)

Podskarbi, Mateusz [Schlumberger Servicos de Petroleo Ltda., Rio de Janeiro, RJ (Brazil)

2008-07-01

Flexible risers are key enables for both deep water and shallow water offshore production developments. Number of flexible risers installed worldwide is into several thousands with two main concentration areas - offshore Brazil and North Sea. Flexible risers are subject to significant loads including environmental impacts, vessel motions, internal temperature and pressure as well as substantial installation loads. Excessive loads of one type or a combination of various types of loads can cause damage to the flexible that can lead to a catastrophic failure. Industry observed number of failures increasing in recent years. Operators and manufacturing companies are taking various steps to address this issue. One of possible approaches is to use monitoring instrumentation to measure riser response and integrity in real time. This paper reviews various types of flexible riser damage mechanisms caused by impact damage, corrosion, excessive pressure, armor wire rupture, compromising flexible riser minimum bend radius, excessive fatigue loading, etc. Failure mechanisms are reviewed with particular focus on the consequences that it causes in terms of risk to the infrastructure and detectable changes. Further part of the paper is focused on monitoring techniques employed and available to detect particular types of failure mechanisms. Systematic review of the monitoring techniques is provided with specific attention given to ability of these techniques to provide early warnings of riser failure. Evaluation of monitoring techniques versus modes of operation and failure mechanism is key to selecting appropriate system that ensures effectiveness of the integrity management program. (author)

Composite Risers for Deepwater Applications Risers composites pour applications en mer profonde

Directory of Open Access Journals (Sweden)

Metivaud G.

2006-11-01

Full Text Available This paper is devoted to the high performance composite tubes developed by the Institut Français du Pétrole (IFP and Aerospatiale for deepwater risers applications. The design principles of the tubes are first presented, along with results of preliminary work carried out as part of the initial feasibility study. Applications of composite tubes to drilling riser Kill and Choke lines and to TLP production risers, both of which have been studied in detail, are then described. Technical and operational advantages obtained from such applications are discussed. Cet article présente les travaux réalisés par l'Institut Français du Pétrole et l'Aerospatiale dans le domaine des tubes composites haute performance pour les applications aux liaisons fond-surface de forage et de production en mer profonde. Les matériaux composites avancés sont une classe de matériaux très particulière, présentant à la fois des caractéristiques mécaniques élevées et une densité spécifique faible. Ils sont utilisés principalement par les industries de l'aéronautique et de l'espace, mais l'industrie pétrolière en mer profonde est un secteur où ils peuvent trouver dans l'avenir des applications très intéressantes, notamment les tubes de risers. Les tubes de risers pétroliers en mer présentent en effet une gamme de spécifications élevées (diamètres, pression, traction, fatigue dans un environnement sévère et leur poids suspendu peut pénaliser fortement les systèmes de forage ou de production par grande profondeur d'eau. Un premier concept de tube composite haute performance a été développé par IFP et Aerospatiale au début des années 1980 ; sa partie courante, réalisée par enroulement filamentaire de fibres de verre R ou de fibres de carbone, et son système d'embout ont été soumis à une série d'essais mécaniques (pression interne jusqu'à 105 MPa, traction supérieure à 1 000 kN pour un diamètre nominal de 0,1 m, millions de

Contribution to the evaluation of vortex-induced vibrations analysis using 'wake oscillators' and 'vortex-tracking' models; Contribuicao a avaliacao dos modelos 'wake oscillator' e 'vortex tracking' para analise de vibracoes induzidas por vortices

Energy Technology Data Exchange (ETDEWEB)

Carneiro, Daniel L. [Bureau Veritas do Brasil, Rio de Janeiro, RJ (Brazil); Ellwanger, Gilberto B. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE); Galgoul, Nelson S. [SUPORTE Consultoria e Projetos, Rio de Janeiro, RJ (Brazil)

2008-07-01

Fatigue due to vortex-induced vibrations (VIV) is one of the major uncertainties today in the design of slender offshore structures, such as risers, pipelines, umbilicals, tendons and mooring lines, required for oil and gas production in deep waters. The absence of reliable tools for quantitative analyses of this phenomenon is a technological barrier, which is being faced by several research groups, generating tens of thesis and articles every year. This paper presents VIV results achieved by the author, using 'wake oscillator' and 'vortex tracking' models, when researching for his M. Sc. dissertation. Time domain analyses were performed using a commercial software. First results describe the response of the evaluated models for two degrees-of-freedom rigid cylinders, which were compared to values prescribed in recognized recommended practices. Afterwards, VIV analyses results for a steel catenary 10-inch diameter riser in three dimensional current profiles were compared to measured values. The considered riser, installed in 910 m water depth offshore Brazil, is possibly the only monitored SCR with no VIV suppression devices in the world today. The results were considered satisfactory, despite some discrepancies. The authors expect the presented results to contribute in further studies on these models. (author)

Dynamic response of a riser under excitation of internal waves

Science.gov (United States)

Lou, Min; Yu, Chenglong; Chen, Peng

2015-12-01

In this paper, the dynamic response of a marine riser under excitation of internal waves is studied. With the linear approximation, the governing equation of internal waves is given. Based on the rigid-lid boundary condition assumption, the equation is solved by Thompson-Haskell method. Thus the velocity field of internal waves is obtained by the continuity equation. Combined with the modified Morison formula, using finite element method, the motion equation of riser is solved in time domain with Newmark-β method. The computation programs are compiled to solve the differential equations in time domain. Then we get the numerical results, including riser displacement and transfiguration. It is observed that the internal wave will result in circular shear flow, and the first two modes have a dominant effect on dynamic response of the marine riser. In the high mode, the response diminishes rapidly. In different modes of internal waves, the deformation of riser has different shapes, and the location of maximum displacement shifts. Studies on wave parameters indicate that the wave amplitude plays a considerable role in response displacement of riser, while the wave frequency contributes little. Nevertheless, the internal waves of high wave frequency will lead to a high-frequency oscillation of riser; it possibly gives rise to fatigue crack extension and partial fatigue failure.

Evaluation of riser 14 temperature response

International Nuclear Information System (INIS)

OGDEN, D.M.

1999-01-01

The initial sluicing activities of Project WRSS resulted in a two month increase in temperatures as measured by the Riser 14 thermocouple tree of tank 241-C-106. While this increase was anticipated, the maximum temperature was higher than expected. An evaluation was performed to determine if adequate subcooling exists in the waste to continue sluicing activities. It was determined that a minimum of 10 F subcooling exists in the waste and that the higher Riser 14 temperatures were the result of higher than assumed waste saturation temperature

FCC riser quick separation system: a review

Directory of Open Access Journals (Sweden)

Zhi Li

2016-10-01

Full Text Available Abstract The riser reactor is the key unit in the fluid catalytic cracking (FCC process. As the FCC feedstocks become heavier, the product mixture of oil, gas and catalysts must be separated immediately at the outlet of the riser to avoid excessive coking. The quick separation system is the core equipment in the FCC unit. China University of Petroleum (Beijing has developed many kinds of separation system including the fender-stripping cyclone and circulating-stripping cyclone systems, which can increase the separation efficiency and reduce the pressure drop remarkably. For the inner riser system, a vortex quick separation system has been developed. It contains a vortex quick separator and an isolated shell. In order to reduce the separation time, a new type of separator called the short residence time separator system was developed. It can further reduce the separation time to less than 1 s. In this paper, the corresponding design principles, structure and industrial application of these different kinds of separation systems are reviewed. A system that can simultaneously realize quick oil gas separation, quick oil gas extraction and quick pre-stripping of catalysts at the end of the riser is the trend in the future.

Features of a time domain simulation tool for rigid riser design

Energy Technology Data Exchange (ETDEWEB)

Morooka, Celso K.; Brandt, Dustin M. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Petroleo; Matt, Cyntia G.C.; Franciss, Ricardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2008-07-01

This paper present a number of numerical implementations designed for the analysis of rigid riser's static and dynamic behavior that includes the effects of vortex induced vibrations (VIV) and marine hydrodynamic loads in time domain. Features include the ability to consider pipe with a free-span utilizing a soil/riser interaction model. An implementation of a numerical coupling scheme to couple the vertical riser and platform dynamics was developed to allow prediction of the sub sea Blow-Out Preventer (BOP) re-entry into a sub sea petroleum well when drilling different phases of deep and ultra-deep wells. The developments contains support for the consideration of the Self Standing Hybrid Riser (SSHR) configuration which has been shown to be a promising riser configuration in deep and ultra-deep waters. A graphical interface was also created to better grasp the results and aid in the modeling, processing and to help analyze the numerical simulations, contributing to enhance agility and quality of the riser design and analysis processes. (author)

Advanced analysis and design for fire safety of steel structures

CERN Document Server

Li, Guoqiang

2013-01-01

Advanced Analysis and Design for Fire Safety of Steel Structures systematically presents the latest findings on behaviours of steel structural components in a fire, such as the catenary actions of restrained steel beams, the design methods for restrained steel columns, and the membrane actions of concrete floor slabs with steel decks. Using a systematic description of structural fire safety engineering principles, the authors illustrate the important difference between behaviours of an isolated structural element and the restrained component in a complete structure under fire conditions. The book will be an essential resource for structural engineers who wish to improve their understanding of steel buildings exposed to fires. It is also an ideal textbook for introductory courses in fire safety for master’s degree programs in structural engineering, and is excellent reading material for final-year undergraduate students in civil engineering and fire safety engineering. Furthermore, it successfully bridges th...

Response prediction of long flexible risers subject to forced harmonic vibration

OpenAIRE

Riveros, Carlos Alberto; Utsunomiya, Tomoaki; Maeda, Katsuya; Itoh, Kazuaki

2010-01-01

Several research efforts have been directed toward the development of models for response prediction of flexible risers. The main difficulties arise from the fact that the dynamic response of flexible risers involves highly nonlinear behavior and a self-regulated process. This article presents a quasi-steady approach for response prediction of oscillating flexible risers. Amplitude-dependent lift coefficients are considered, as is an increased mean drag coefficient model during synchronizatio...

Engineering study - installation of new risers in Single-Shell Tanks

International Nuclear Information System (INIS)

Magruder, W.J.

1994-08-01

A sampling program is being developed to characterize the 149 underground SSTs on the Hanford Site. The sampling effort will require access to the tank interior in a minimum of two locations per tank. Some of the risers suitable for sampling are either unavailable or are not in locations for proper characterization of the tank contents. Additional risers will be required in the SSTs to support the tank characterization sampling program. The purpose of this engineering study is to review alternatives for installation of new riser in the SSTs

Catwell and Sherdaps for deep-water production fields

Energy Technology Data Exchange (ETDEWEB)

Hopper, H.P.; Rey, R. [Cameron, 34 - Beziers (France)

2000-07-01

The names Catwell and SherDaps are derived from: - Catenary Well - Subsea Horizontal Extended Reach Drilling And Production System. Both systems use the technique of being able to drill a well in deep-water either through a platform catenary carrier pipe or a catenary drilling riser. They also offer, in addition, significant advantages when drilling into shallow reservoirs and the ability to enhance production using platform artificial lift systems or easily serviceable pumps either in the well or at the mud-line. Catwell is a platform system with surface wellheads/trees whereas SherDaps uses a group of subsea wellheads/trees/BOP's that are accessible from one permanent catenary drilling riser. Both systems allow drilling/completing and future well intervention from a central location that otherwise would have required several drilling centres (i.e. platforms or subsea) if the conventional approach was followed. It is envisaged that well targets close to a platform will use well conductors possibly with mud-line wellheads, then Catwell to reach the medium range well targets and SherDaps for long range wells. It is considered that this arrangement would allow a single surface drilling/ production centre to have access to well targets giving a foot print range of up to a 20 km diameter. The total Capex savings on a Deep-water Field Development could be in the region of $200 m on a $1 billion development. Opex will be lower with the ability from the drilling center to quickly access any problem well and rectify any faults, minimising lost production. (authors)

A case study on riser analysis of a drilling riser in deep waters; Estudo de caso: analises estruturais e hidrodinamicas de um riser de perfuracao em aguas profundas

Energy Technology Data Exchange (ETDEWEB)

Roveri, Francisco E.; Pestana, Rafael G. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2008-07-01

This paper presents a set of structural and hydrodynamic analyses of a connected marine riser, in 1900 meter water depth. Operating windows are determined for one year return period environmental conditions and for a set of drilling fluid weight density values. Parametric analyses are carried out to study the riser response sensitivity to variations in environmental conditions, drilling fluid weight density, upper and lower flex joint rotational stiffness and vessel motion phase angles. Current, drilling fluid weight density and vessel motion phase angle changes affect significantly the system response, whereas the response is not significantly affected by changes in wave height, wave period and flex joint rotational stiffness. (author)

The effect of a soap film on a catenary: measurement of surface tension from the triangular configuration

International Nuclear Information System (INIS)

Behroozi, F; Behroozi, P S

2011-01-01

A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal rod, three new and distinct configurations are possible if a soap film covers the area bounded by the chain and the rod. We first review the general problem and discuss the conditions under which the chain assumes a concave, triangular or convex configuration. The deciding factor is the strength of surface tension relative to the gravitational force per unit length of the chain. The conditions under which the chain assumes the shape of a perfect triangle are discussed in greater detail and analysed to obtain the tension along the chain. The triangular configuration is especially intriguing to undergraduates and may be used as a simple experiment to obtain the surface tension of the soap solution by measuring just one angle of the triangle.

The effect of a soap film on a catenary: measurement of surface tension from the triangular configuration

Energy Technology Data Exchange (ETDEWEB)

Behroozi, F [Department of Physics, University of Northern Iowa, Cedar Falls, IA 50614 (United States); Behroozi, P S, E-mail: behroozi@uni.edu [Department of Physics, Stanford University, Stanford, CA 94305 (United States)

2011-09-15

A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal rod, three new and distinct configurations are possible if a soap film covers the area bounded by the chain and the rod. We first review the general problem and discuss the conditions under which the chain assumes a concave, triangular or convex configuration. The deciding factor is the strength of surface tension relative to the gravitational force per unit length of the chain. The conditions under which the chain assumes the shape of a perfect triangle are discussed in greater detail and analysed to obtain the tension along the chain. The triangular configuration is especially intriguing to undergraduates and may be used as a simple experiment to obtain the surface tension of the soap solution by measuring just one angle of the triangle.

A New Contactless Fault Diagnosis Approach for Pantograph-Catenary System Using Pattern Recognition and Image Processing Methods

Directory of Open Access Journals (Sweden)

AYDIN, I.

2014-08-01

Full Text Available Comfort and safety of railway transport has become more important as train speeds continue to increase. In electrified railways, the electrical current of the train is produced by the sliding contact between the pantograph and catenary. The quality of the current depends on the reliability of contact between the pantograph and catenary. So, pantograph inspection is very important task in electrified railways and it is periodically made for preventing dangerous situations. This inspection is operated manually by taking the pantograph to the service for visual anomalies. However, this monitoring is impractical because of time consuming and slowness, as locomotive remains disabled. An innovative method based on image processing and pattern recognition is proposed in this paper for online monitoring of the catenary-pantograph interaction. The images are acquired from a digital line-scan camera. Data are simultaneously processed according to edge detection and Hough transform, and then the obtained features are provided to a D-Markov based state machine, and the pantograph related faults, such as overheating of the pantograph strip, bursts of arcing, and irregular positioning of the contact line are diagnosed. The proposed method is verified by real faulty and healthy pantograph videos.

Design Optimization for a Truncated Catenary Mooring System for Scale Model Test

Directory of Open Access Journals (Sweden)

Climent Molins

2015-11-01

Full Text Available One of the main aspects when testing floating offshore platforms is the scaled mooring system, particularly with the increased depths where such platforms are intended. The paper proposes the use of truncated mooring systems to emulate the real mooring system by solving an optimization problem. This approach could be an interesting option when the existing testing facilities do not have enough available space. As part of the development of a new spar platform made of concrete for Floating Offshore Wind Turbines (FOWTs, called Windcrete, a station keeping system with catenary shaped lines was selected. The test facility available for the planned experiments had an important width constraint. Then, an algorithm to optimize the design of the scaled truncated mooring system using different weights of lines was developed. The optimization process adjusts the quasi-static behavior of the scaled mooring system as much as possible to the real mooring system within its expected maximum displacement range, where the catenary line provides the restoring forces by its suspended line length.

Riser equipment decontamination engineering task plan

International Nuclear Information System (INIS)

BOGER, R.M.

1999-01-01

On October 15, 1998, two Characterization Project Operations (CPO) employees were found to have contaminated clothing. An operator had 300,000-dpm/100cm2 beta/gamma, no alpha, contamination on his coat sleeve and a Radiation Control Technician (RCT) had 10,000 dpm/100cm2 beta/gamma, no alpha, on his shirt sleeve. The CPO swing shift crew was working in TX tank farm, performing sampling activities at 241-TX-113. TX tank farm is a ''clean farm'' and does not require anti-contamination clothing for entry. The CPO personnel were dressed in normal work clothes. An operator and an RCT were performing a pre-job survey that involved removing bagging around the riser equipment. When the RCT saw that the contamination readings from smear samples of the riser equipment were greater than expected, the job was suspended. Crew members were then directed to areas of lower background radiation for personnel surveys. During personnel surveys, reportable contamination was found on the coat sleeve of the operator who had been involved in the pre-job survey and on the shirt sleeve of the RCT who had been involved in the pre-job survey. No other personnel were found to be contaminated. Because of this off normal event Characterization Engineering was given the following corrective action: Examine the process methodology used for core sampling operations to determine practicality and potential long-term advantages of reducing personnel contact with contaminated equipment. This Engineering Task Plan ensures that LMHC 1998a, Corrective Action No.7 is completely addressed by Characterization Engineering. The deliverable is an Engineering Study that evaluates decontamination of riser equipment components and considers additional engineered features to reduce potential exposure to workers operating the riser equipment. This engineering study shall also address any released design features that have failed to be implemented

ALARA plan for the Old Hydrofracture Facility tanks contents removal project at Oak Ridge National Laboratory, Oak Ridge, Tennessee. Amendment 1 for Appendix B: Install flex-pipe on tank riser spools

International Nuclear Information System (INIS)

1998-01-01

This amendment to Appendix B contains the specific ALARA evaluations for installing flex-pipe on riser spools to accommodate ventilation duct connections to the north risers of each tank. The work will be a routine task that is part of the Equipment Installation and Mobilization phase of the project. The dose rates were estimated using the recent Radiological Surveillance Section radiological survey: SAAS-97-063S. Task B-6 has been added to the OHF Project ALARA review process to address a field decision to modify an approach to installing the tank ventilation system. The revised approach will incorporate 12-in. diameter, 36-in. long, stainless steel flex-pipe connected to each north riser spool to address the problem of pipe fitting multiple bends and turns expected with the 12-in. PVC duct. This improved approach will reduce the time necessary to install the duct system between the tanks and the ventilation skid. However, the task includes opening the 12-in. riser spool connections to replace the currently installed blind gaskets. Since a riser spool for each tank will be opened, there is a potential for significant personnel exposure and spread of contamination that will addressed through this ALARA review process

Simplified Model for Evaluation of VIV-induced Fatigue Damage of Deepwater Marine Risers

Institute of Scientific and Technical Information of China (English)

XUE Hong-xiang; TANG Wen-yong; ZHANG Sheng-kun

2009-01-01

A simplified empirical model for fatigue analysis of deepwater marine risers due to vortex-induced vibration (VIV) in non-uniform current is presented. A simplified modal vibration equation is employed according to the characteristics of deepwater top tensioned risers. The response amplitude of each mode is determined by a balance between the energy feeding into the riser over the lock-in regions and the energy dissipated by the fluid damping over the remainder based on the data from self-excited oscillation and forced oscillation experiments of rigid cylinders. Multi-modal VIV fatigue loading is obtained by the square root of the sum of squares approach.Compared with previous works, this model can take fully account of the main intrinsic natures of VIV for low mass ratio structures on lock-in regions, added mass and nonlinear fluid damping. In addition, a closed form solution of fatigue damage is presented for the case of a riser with uniform mass and cross-section oscillating in a uniform flow. Fatigue analysis of a typical deepwater riser operating in Gulf of Mexico and West Africa shows that the current velocity profiles affect the riser's fatigue life significantly and the most dangerous locations of the riser are also pointed out.

A state space approach for the eigenvalue problem of marine risers

KAUST Repository

Alfosail, Feras; Nayfeh, Ali H.; Younis, Mohammad I.

2017-01-01

A numerical state-space approach is proposed to examine the natural frequencies and critical buckling limits of marine risers. A large axial tension in the riser model causes numerical limitations. These limitations are overcome by using

Girassol, Riser Towers for ultra deep water

Energy Technology Data Exchange (ETDEWEB)

Rougier, Regis

1999-07-01

This is a brief presentation of the technical concept developed by ALTO MAR GIRASSOL (AMG) for the Girassol umbilical and flowlines system. In 1998 AMG was awarded a contract by Elf Exploration Angola for the engineering, procurement, construction and installation (EPCI) of the umbilical and flowline system. The technical concept is based around the use of sealine bundles and self-supporting hybrid riser towers which carry the production, water injection, gas injection, gas lift and service lines. The items discussed are: (1) selected field layout, (2) seabed flowlines, hybrid riser system, umbilicals, export lines, installation plan and overall project schedule.

Identifying and evaluating high risk areas and challenges on marine drilling riser system in relation to deepwater problems

OpenAIRE

Iversen, Alexander

2012-01-01

Master's thesis in Offshore technology The main concerns during drilling operations are riser integrity and maintaining well control. This thesis has mainly been focusing on the problems and challenges faced with the marine riser system to illuminate high risk areas related to riser integrity. A marine riser system consists generally of four main elements; the upper marine riser package, riser joints, lower marine riser package, and the blowout preventer, each playing an important par...

Flexible riser global analysis for very shallow water

OpenAIRE

Karegar, Sadjad

2013-01-01

Master's thesis in Offshore technology Flexible risers are widely used for a range of water depths and can accommodate large floater motions when using a buoyant system. A wide range of buoyancy solutions have been developed for very shallow water (e.g. 30-50 m), shallow water (e.g. 90-110 m) and semi-deep water (e.g. 300-400 m) and in the ranges between these depths. Flexible risers can have different configurations. These different solutions have different characteristics which influe...

Wideband analysis of railway catenary line radiation and new applications of its unintentional emitted signals

Science.gov (United States)

Heddebaut, Marc; Deniau, Virginie; Rioult, Jean

2018-06-01

Generally, in railway networks, dissipated energy—and its consequences in terms of noise, ballast attrition, electromagnetic interference, etc—is considered a nuisance generated by this means of transport. Therefore, most studies are carried out with the aim of reducing it. This paper takes the opposite view and considers the particular case of the irreducible electromagnetic interference generated along an electrified line, in order to propose new applications beneficial to railway operations. At a selected representative location, wideband (ranging from 10 kHz to 1 GHz) electromagnetic field measurements are performed successively during, and not during, high speed train passages. We deduce two potential applications of these unintentional signals. At low frequency, the first proposal considers energy harvesting using the received electromagnetic interference as the source. This received energy can be converted and used to DC feed low consumption sensors to be installed along the railway infrastructure. These sensors participate in monitoring infrastructure health and in making it more resilient to internal and external stresses. At higher frequencies, for the second proposal, radiation from the catenary line and train pantograph is specifically examined at a carefully selected sub-band. The results are also studied following a time–frequency analysis, to introduce a new nondestructive inspection method of the sliding contact between the catenary line and the train pantograph. Ultimately, this technique could offer a new means of monitoring the health of both the catenary line and the pantograph.

Unusual shapes for a catenary under the effects of surface tension and gravity: A variational treatment

International Nuclear Information System (INIS)

Behroozi, F.; Mohazzabi, P.; McCrickard, J.

1995-01-01

The familiar catenary is the shape assumed by a chain or string as it hangs from two points. The mathematical equation of the catenary was first published more than three hundred years ago by Leibnitz and Huygen, among others. Here we consider the shapes assumed by a hanging string in the presence of gravity and surface tension. The surface tension is introduced by suspending the string from a thin horizontal rod while the area bounded by the string and the rod is covered with a soap film. The string then assumes new and wonderful shapes depending on the relative strength of the surface tension and the weight per unit length of the string. When surface tension dominates, the string is pulled inward, assuming a convex shape similar to the Greek letter γ. On the other hand, when gravity is dominant the string is pulled outward and assumes a concave shape best described as a distorted catenary. However, when the gravitational force normal to the string matches the surface tension, the string takes a linear configuration similar to the letter V. Under suitable conditions, the string can be made to assume any of the three configurations by adjusting the separation of its end points. The equations that describe the shape of the string are derived by minimizing the total energy of the system and are presented for the three principal configurations

Damage localization of marine risers using time series of vibration signals

Science.gov (United States)

Liu, Hao; Yang, Hezhen; Liu, Fushun

2014-10-01

Based on dynamic response signals a damage detection algorithm is developed for marine risers. Damage detection methods based on numerous modal properties have encountered issues in the researches in offshore oil community. For example, significant increase in structure mass due to marine plant/animal growth and changes in modal properties by equipment noise are not the result of damage for riser structures. In an attempt to eliminate the need to determine modal parameters, a data-based method is developed. The implementation of the method requires that vibration data are first standardized to remove the influence of different loading conditions and the autoregressive moving average (ARMA) model is used to fit vibration response signals. In addition, a damage feature factor is introduced based on the autoregressive (AR) parameters. After that, the Euclidean distance between ARMA models is subtracted as a damage indicator for damage detection and localization and a top tensioned riser simulation model with different damage scenarios is analyzed using the proposed method with dynamic acceleration responses of a marine riser as sensor data. Finally, the influence of measured noise is analyzed. According to the damage localization results, the proposed method provides accurate damage locations of risers and is robust to overcome noise effect.

Monitoring system of depressurization valves of migrated gas in annular space of flexible risers

Energy Technology Data Exchange (ETDEWEB)

Mesquita, Luiz A.; Santos, Joilson M.; Carvalho, Antonio L.; Loureiro, Patricia [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

2005-07-01

PETROBRAS Research and Development Center - CENPES developed an automatic system for monitoring pressure of annular space due to permeation of gas in flexible risers to inspect continuously integrity of such lines. To help maintaining physical integrity of flexible risers, two PSV's are installed to end fittings on top of riser, so that operation of any valve grants the maximum admissible gas pressure within the riser annular space, as overpressure might cause damages to external polymeric layer of flexible riser. Due to the fact that there is no mechanism allowing operation to verify correct PSV performance and frequency of valve's closings and openings, we felt to be necessary the development and implement an automatic instrumented system, integrated to platform's automation and control infrastructure. The objective of this instrumentation is to monitor and register pressure of annular space in flexible riser, as well as XV's depressurization frequency. Having such information registered and monitored, can infer some riser structural conditions, anticipating repairs and preventive maintenance. In this paper we present developed system details including instruments required, application, operation of associated screens that are used in the ECOS, with events, alarms and industrial automation services required (Application development and system integration). (author)

Riser equipment decontamination engineering task plan; TOPICAL

International Nuclear Information System (INIS)

BOGER, R.M.

1999-01-01

On October 15, 1998, two Characterization Project Operations (CPO) employees were found to have contaminated clothing. An operator had 300,000-dpm/100cm2 beta/gamma, no alpha, contamination on his coat sleeve and a Radiation Control Technician (RCT) had 10,000 dpm/100cm2 beta/gamma, no alpha, on his shirt sleeve. The CPO swing shift crew was working in TX tank farm, performing sampling activities at 241-TX-113. TX tank farm is a ''clean farm'' and does not require anti-contamination clothing for entry. The CPO personnel were dressed in normal work clothes. An operator and an RCT were performing a pre-job survey that involved removing bagging around the riser equipment. When the RCT saw that the contamination readings from smear samples of the riser equipment were greater than expected, the job was suspended. Crew members were then directed to areas of lower background radiation for personnel surveys. During personnel surveys, reportable contamination was found on the coat sleeve of the operator who had been involved in the pre-job survey and on the shirt sleeve of the RCT who had been involved in the pre-job survey. No other personnel were found to be contaminated. Because of this off normal event Characterization Engineering was given the following corrective action: Examine the process methodology used for core sampling operations to determine practicality and potential long-term advantages of reducing personnel contact with contaminated equipment. This Engineering Task Plan ensures that LMHC 1998a, Corrective Action No.7 is completely addressed by Characterization Engineering. The deliverable is an Engineering Study that evaluates decontamination of riser equipment components and considers additional engineered features to reduce potential exposure to workers operating the riser equipment. This engineering study shall also address any released design features that have failed to be implemented

An efficient structural finite element for inextensible flexible risers

Science.gov (United States)

Papathanasiou, T. K.; Markolefas, S.; Khazaeinejad, P.; Bahai, H.

2017-12-01

A core part of all numerical models used for flexible riser analysis is the structural component representing the main body of the riser as a slender beam. Loads acting on this structural element are self-weight, buoyant and hydrodynamic forces, internal pressure and others. A structural finite element for an inextensible riser with a point-wise enforcement of the inextensibility constrain is presented. In particular, the inextensibility constraint is applied only at the nodes of the meshed arc length parameter. Among the virtues of the proposed approach is the flexibility in the application of boundary conditions and the easy incorporation of dissipative forces. Several attributes of the proposed finite element scheme are analysed and computation times for the solution of some simplified examples are discussed. Future developments aim at the appropriate implementation of material and geometric parameters for the beam model, i.e. flexural and torsional rigidity.

OTEC riser cable model and prototype testing

Science.gov (United States)

Kurt, J. P.; Schultz, J. A.; Roblee, L. H. S.

1981-12-01

Two different OTEC riser cables have been developed to span the distance between a floating OTEC power plant and the ocean floor. The major design concerns for a riser cable in the dynamic OTEC environment are fatigue, corrosion, and electrical/mechanical aging of the cable components. The basic properties of the cable materials were studied through tests on model cables and on samples of cable materials. Full-scale prototype cables were manufactured and were tested to measure their electrical and mechanical properties and performance. The full-scale testing was culminated by the electrical/mechanical fatigue test, which exposes full-scale cables to simultaneous tension, bending and electrical loads, all in a natural seawater environment.

Engineering Task Plan for simulated riser installation by use of rotary drilling

International Nuclear Information System (INIS)

Barnes, G.A.

1995-12-01

This task is being performed to demonstrate the feasibility of the best riser installation alternative identified in the Engineering Study. This Engineering Task Plan (ETP) will be the WHC project management plan for the riser installation demonstration activities

An analytic solution of the static problem of inclined risers conveying fluid

KAUST Repository

Alfosail, Feras; Nayfeh, Ali H.; Younis, Mohammad I.

2016-01-01

We use the method of matched asymptotic expansion to develop an analytic solution to the static problem of clamped–clamped inclined risers conveying fluid. The inclined riser is modeled as an Euler–Bernoulli beam taking into account its self

Modelling and Simulation of Coking in the Riser of an Industrial ...

African Journals Online (AJOL)

Modelling and Simulation of Coking in the Riser of an Industrial Fluid Catalytic Cracking (FCC) Unit. ... Log in or Register to get access to full text downloads. ... The yields of LCO, gasoline, gas and coke that were predicted by the model for industrial risers were ... Full Text: EMAIL FREE FULL TEXT EMAIL FREE FULL TEXT

Tools for in service monitoring and testing of riser to prevent failure and extend service life

Energy Technology Data Exchange (ETDEWEB)

Ward, Haakon; Bondevik, Jon Olav; Skjerve, Haavard; Tveit, Oeyvind [SeaFlex AS, Asker (Norway)

2005-07-01

Exploration and development of new oil and gas fields is heavily dependant on use of flexible pipes and many field developments would not have been possible without them. The number of flexible risers in service is constantly increasing since relatively few offshore projects have reached the estimated operational life and the operational lifetime of several fields in-service has been extended due to new and improved technology. Many risers have been in service over a large number of years. Some risers have been operated under demanding conditions such as severe dynamic loads, high pressure and temperatures. One may in some cases find that risers actually have shorter service life than estimated in the design phase due to the severe operational conditions. In order to extend the use of the riser, some risers may have to be modified and re-terminated and prepared for a new and less demanding application. In order to operate risers safely, it is important to re-assess the fatigue life in order to prevent potential riser failure. The operator should implement methods and tools for in-service monitoring and testing. This paper addresses efficient and reliable methods and tools for monitoring of critical operational parameters as well as in-service riser testing. A brief description of structural failure modes will also be given in order to understand how to interpret test results in view of potential failure modes. (author)

Analysis of the evolvement of contact wire wear irregularity in railway catenary based on historical data

NARCIS (Netherlands)

Wang, H.; Nunez Vicencio, Alfredo; Liu, Zhigang; Song, Yang; Duan, Fuchuan; Dollevoet, R.P.B.J.

2017-01-01

This paper studies the evolvement of the wear irregularity of contact wire using wire thickness data measured yearly from a section of railway catenary. The power spectral density and time–frequency representation based on the wavelet transform are employed for data analysis, with an emphasis on

Validation of mathematical models to describe fluid dynamics of a cold riser by gamma ray attenuation; Validacao de modelos matematicos para descrever a fluidodinamica de um riser utilizando atenuacao gama

Energy Technology Data Exchange (ETDEWEB)

Melo, Ana Cristina Bezerra Azedo de

2004-12-15

The fluid dynamic behavior of a riser in a cold type FCC model was investigated by means of catalyst concentration distribution measured with gamma attenuation and simulated with a mathematical model. In the riser of the cold model, MEF, 0,032 m in diameter, 2,30 m in length the fluidized bed, whose components are air and FCC catalyst, circulates. The MEF is operated by automatic control and instruments for measuring fluid dynamic variables. An axial catalyst concentration distribution was measured using an Am-241 gamma source and a NaI detector coupled to a multichannel provided with a software for data acquisition and evaluation. The MEF was adapted for a fluid dynamic model validation which describes the flow in the riser, for example, by introducing an injector for controlling the solid flow in circulation. Mathematical models were selected from literature, analyzed and tested to simulate the fluid dynamic of the riser. A methodology for validating fluid dynamic models was studied and implemented. The stages of the work were developed according to the validation methodology, such as data planning experiments, study of the equations which describe the fluidodynamic, computational solvers application and comparison with experimental data. Operational sequences were carried out keeping the MEF conditions for measuring catalyst concentration and simultaneously measuring the fluid dynamic variables, velocity of the components and pressure drop in the riser. Following this, simulated and experimental values were compared and statistical data treatment done, aiming at the required precision to validate the fluid dynamic model. The comparison tests between experimental and simulated data were carried out under validation criteria. The fluid dynamic behavior of the riser was analyzed and the results and the agreement with literature were discussed. The adopt model was validated under the MEF operational conditions, for a 3 to 6 m/s gas velocity in the riser and a slip

An optical sensor for the detection of leaks from subsea pipelines and risers

International Nuclear Information System (INIS)

McStay, D; Kerlin, J; Acheson, R

2007-01-01

An optical sensor for the rapid detection of detect leaks of oil, hydraulic fluids or leak detection chemicals from underwater pipelines and risers is reported. The sensor is designed to be deployed on ROVs or AUVs for the rapid survey of underwater pipelines and risers. The system employs ultra-bright LEDs to project a sensing light beam into the water to allow real time detection of ppm concentration plumes of material leaking from pipelines or riser in real time. Typically the system is deployed on an ROV which inspects a pipeline at a height of 2-3m

Singing mitigation in an export riser via liquid injection: a field case study

NARCIS (Netherlands)

Belfroid, S.P.C.; Korst, H.J.C.; Beek, P.J.G. van; Lunde, K.; Eidsvik, I.G.; Hansen, F.; Olsen, B.

2014-01-01

Flexible Risers are prone to the generation of high amplitude tonal noise, i.e. a so-called singing riser. Recently, severe vibrations and high noise levels were encountered on the turret of an FPSO in the Norwegian Sea, resulting in significantly reduced production. The vibrations could be

The Sleipner riser platform experience

International Nuclear Information System (INIS)

Anon.

1993-01-01

The article discusses briefly the Norwegian Sleipner riser project. The project has provided new insight on how to handle smaller development projects in a time saving and cost effective way. Through active cooperation between the prime contractors, the total project time, which included engineering, fabrication ready to tow, was slashed to a record 11 months. Normally, such a project would take a couple of years to complete. 1 fig

3D simulation of the catalyst density radial distribution in a riser of the FCC unit; Simulacao 3D da distribuicao radial de densidade do catalisador num riser de uma unidade de FCC

Energy Technology Data Exchange (ETDEWEB)

Apolonio, Adelia M.; Santos, Valdemir A. dos; Finkler, Christine L.L. [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil); Dantas, Carlos C. [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Energia Nuclear

2008-07-01

Local variations in the catalyst/vacuum gas oils mixing can lead to low conversions in some parts of a fluid cracking catalytic riser, while in other parts, high conversions will produce undesirable fuel gas and coke quantities. Knowledge of the apparent solid concentration in a cross-section of the riser is then essential. A computational program to generate tri dimensional graphics and level curves of the radial catalyst density in FCC risers was elaborated. The algorithm is based on determinations of the polynomial coefficients with aid of least square method and was tested with literature data, obtained by applications of nuclear technique of gamma radiation attenuation. The simulation results showed convergence with the experimental data. The precision of the mapping depends on the number of measurements and promote better conditions of diagnostic of the distribution catalyst type in the riser. (author)

Casting of Hearth Plates from High-chromium Steel

Directory of Open Access Journals (Sweden)

Drotlew A.

2014-12-01

Full Text Available The paper presents the results of studies on the development of manufacturing technologies to cast hearth plates operating in chamber furnaces for heat treatment. Castings made from the heat-resistant G-X40CrNiSi27-4 steel were poured in hand-made green sand molds. The following operations were performed: computer simulation to predict the distribution of internal defects in castings produced by the above mentioned technology with risers bare and coated with exothermic and insulating sleeves, analysis of each variant of the technology, and manufacture of experimental castings. As a result of the conducted studies and analysis it was found that the use of risers with exothermic sleeves does not affect to a significant degree the quality of the produced castings of hearth plates, but it significantly improves the metal yield.

Flow Mapping in a Gas-Solid Riser via Computer Automated Radioactive Particle Tracking (CARPT)

Energy Technology Data Exchange (ETDEWEB)

Muthanna Al-Dahhan; Milorad P. Dudukovic; Satish Bhusarapu; Timothy J. O' hern; Steven Trujillo; Michael R. Prairie

2005-06-04

Statement of the Problem: Developing and disseminating a general and experimentally validated model for turbulent multiphase fluid dynamics suitable for engineering design purposes in industrial scale applications of riser reactors and pneumatic conveying, require collecting reliable data on solids trajectories, velocities ? averaged and instantaneous, solids holdup distribution and solids fluxes in the riser as a function of operating conditions. Such data are currently not available on the same system. Multiphase Fluid Dynamics Research Consortium (MFDRC) was established to address these issues on a chosen example of circulating fluidized bed (CFB) reactor, which is widely used in petroleum and chemical industry including coal combustion. This project addresses the problem of lacking reliable data to advance CFB technology. Project Objectives: The objective of this project is to advance the understanding of the solids flow pattern and mixing in a well-developed flow region of a gas-solid riser, operated at different gas flow rates and solids loading using the state-of-the-art non-intrusive measurements. This work creates an insight and reliable database for local solids fluid-dynamic quantities in a pilot-plant scale CFB, which can then be used to validate/develop phenomenological models for the riser. This study also attempts to provide benchmark data for validation of Computational Fluid Dynamic (CFD) codes and their current closures. Technical Approach: Non-Invasive Computer Automated Radioactive Particle Tracking (CARPT) technique provides complete Eulerian solids flow field (time average velocity map and various turbulence parameters such as the Reynolds stresses, turbulent kinetic energy, and eddy diffusivities). It also gives directly the Lagrangian information of solids flow and yields the true solids residence time distribution (RTD). Another radiation based technique, Computed Tomography (CT) yields detailed time averaged local holdup profiles at

An experimental study on the key fretting variables for flexible marine risers

OpenAIRE

O’Halloran, S.M.; Harte, A.M.; Shipway, P.H.; Leen, S.B.

2018-01-01

This paper presents an experimental investigation into the effects of contact conformity, contact pressure and displacement amplitude on the gross-slip fretting behaviour grease-lubricated cylinder-on-flat contacts in the context of flexible marine riser pressure armour wire, and compares behaviour with that observed in unlubricated conditions. Characterisation of friction and wear is critical to fretting fatigue life prediction in flexible risers since friction directly controls trailing-edg...

Vector form Intrinsic Finite Element Method for the Two-Dimensional Analysis of Marine Risers with Large Deformations

Science.gov (United States)

Li, Xiaomin; Guo, Xueli; Guo, Haiyan

2018-06-01

Robust numerical models that describe the complex behaviors of risers are needed because these constitute dynamically sensitive systems. This paper presents a simple and efficient algorithm for the nonlinear static and dynamic analyses of marine risers. The proposed approach uses the vector form intrinsic finite element (VFIFE) method, which is based on vector mechanics theory and numerical calculation. In this method, the risers are described by a set of particles directly governed by Newton's second law and are connected by weightless elements that can only resist internal forces. The method does not require the integration of the stiffness matrix, nor does it need iterations to solve the governing equations. Due to these advantages, the method can easily increase or decrease the element and change the boundary conditions, thus representing an innovative concept of solving nonlinear behaviors, such as large deformation and large displacement. To prove the feasibility of the VFIFE method in the analysis of the risers, rigid and flexible risers belonging to two different categories of marine risers, which usually have differences in modeling and solving methods, are employed in the present study. In the analysis, the plane beam element is adopted in the simulation of interaction forces between the particles and the axial force, shear force, and bending moment are also considered. The results are compared with the conventional finite element method (FEM) and those reported in the related literature. The findings revealed that both the rigid and flexible risers could be modeled in a similar unified analysis model and that the VFIFE method is feasible for solving problems related to the complex behaviors of marine risers.

Fluid dynamics characterization of riser in a FCC cold flow model using gas radiotracer

International Nuclear Information System (INIS)

Santos, Valdemir A. dos; Lima, Emerson A.O.

2013-01-01

Was carried out the characterization of a diameter small riser of a cold flow model of a circulating fluidized bed (CFB), with aid of a radioactive tracer. Compressed air and catalytic cracking of petroleum flow through solids pneumatic transport regime, made of transparent material (glass, acrylic, PVC, polycarbonate) for study of problems in Fluid Catalytic Cracking (FCC) unit and development of methods of measurement of fluid dynamic parameters. The CFB model consisted of a mixer component solid-gas (compressed air at 25 deg C and 200 kN/m 2 ; cracking catalyst with an average diameter of 72μm and specific mass of 1,500 kg/m 3 ), comprising a riser pipe glass 0.02m internal diameter and 1.8m height, a gas solid separation vessel by flash effect, with the filter in the gas outlet, and a return column (a glass tube with an internal diameter of 0.0254m) to redirect the catalyst for the riser base. Recorded data allowed studies on residence time distribution of the gaseous phase in the riser, with the identification and characterization of the flow of gas-solid components in the CFB riser of small diameter. A plug flow type with deviations due to back mixing of catalyst close to the walls, associated with the density difference between this component was observed. (author)

Hydrodynamics of a natural circulation loop in a scaled-down steam drum-riser-downcomer assembly

Energy Technology Data Exchange (ETDEWEB)

Basu, Dipankar N., E-mail: dnbasu@iitg.ernet.in; Patil, N.D.; Bhattacharyya, Souvik; Das, P.K.

2013-12-15

Highlights: • Experimental investigation of loop hydrodynamics in a scaled-down simulated AHWR. • Identification of flow regimes and transition analyzing conductance probe signal. • Downcomer flow maximizes with fully developed churn flow and lowest for bubbly flow. • Highest downcomer flow rate is achieved with identical air supply to both risers. • Interaction of varying flow patterns reduces downcomer flow for unequal operation. - Abstract: Complex interactions of different phases, widely varying frictional characteristics of different flow regimes and the involvement of multiple scales of transport make the modelling of a two-phase natural circulation loop (NCL) exceedingly difficult. The knowledge base about the dependency of downcomer flow rate on riser-side flow patterns, particularly for systems with multiple parallel channels is barely developed, necessitating the need for detailed experimentation. The present study focuses on developing a scaled-down test facility relevant to the Advanced Heavy Water Reactor conceived in the atomic energy programme of India to study the hydrodynamics of the NCL using air and water as test fluids. An experimental facility with two risers, one downcomer and a phase-separating drum was fabricated. Conductivity probes and photographic techniques are used to characterize the two phase flow. Normalized voltage signals obtained from the amplified output of conductivity probes and their subsequent analysis through probability distribution function reveal the presence of different two-phase flow patterns in the riser tubes. With the increase in air supply per riser void fraction in the two-phase mixture increases and gradually flow patterns transform from bubbly to fully developed annular through slug, churn and dispersed annular flow regimes. Downcomer flow rate increases rapidly with air supply till a maximum and then starts decreasing due to enhanced frictional forces. However, the maximum value of downcomer water

Recreating Riser Slugging Flow Based on an Economic Lab-sized Setup

DEFF Research Database (Denmark)

Hansen, Lasse; Pedersen, Simon; Yang, Zhenyu

2013-01-01

As a kind of periodic phenomenon, the slugging flow in the offshore oil & gas production addresses a lot of attentions, due to its limitation of production rate, periodic overload processing facilities, and even direct cause of emergent shutdown. This work studies the emulation of the riser...... slugging flow in the offshore oil & gas production, by constructing an economical lab-sized setup in the university campus. Firstly, the construction and used components for the lab setup are illustrated; then, the constructed setup is validated by checking the consistency with some existing typical riser...

Analysis of the effects of corrosion probe on riser 241-AN-102-WST-16 during seismic event

International Nuclear Information System (INIS)

ZIADA, H.H.

1998-01-01

This analysis supports the installation activity of the corrosion probe in Tank 241-AN-102. The probe is scheduled to be installed in Riser 241-AN-102-WST-16 (formerly known as Riser 15B). The purpose of this analysis is to evaluate the potential effect of the corrosion probe on the riser during a credible seismic event. The previous analysis (HNF 1997a) considered only pump jet impingement loading

Reliability-based dynamic positioning of floating vessels with riser and mooring system

DEFF Research Database (Denmark)

Fang, Shaoji; Leira, Bernt J.; Blanke, Mogens

2011-01-01

To maintain safety of a floating vessel with associated slender components such as risers and mooring line, the vessel is normally kept within a limited region. To specify a safe position in that region, this paper suggests a new position chasing algorithm with the consideration of both riser ang...... to their criticality. An optimal position set-point is produced by minimization of the value of the cost function. Numerical simulations show the effectiveness of the proposed algorithm....

Simulation of inlet and outlet riser break sequences in the N Reactor

International Nuclear Information System (INIS)

Bolander, M.A.; Fletcher, C.D.

1988-02-01

This report documents work performed at the Idaho National Engineering Laboratory (INEL) in support of the Westinghouse Hanford Company safety analyses of the N Reactor. The RELAP5/MOD2 computer code was used in analyzing two hypothetical transients. The computer code was modified specifically to simulate the refill behavior in the N Reactor process tubes. The transients analyzed were a double-ended rupture of an inlet riser column and a double-ended rupture of an outlet riser column

Fatigue Strength of Titanium Risers - Defect Sensitivity

Energy Technology Data Exchange (ETDEWEB)

Babalola, Olusegun Tunde

2001-07-01

This study is centred on assessment of the fatigue strength of titanium fusion welds for deep-water riser's applications. Deep-water risers are subjected to significant fatigue loading. Relevant fatigue data for titanium fusion welds are very scarce. Hence there is a need for fatigue data and life prediction models for such weldments. The study has covered three topics: Fatigue testing, Fractography and defect assessment, and Fracture Mechanics modelling of fatigue crack growth. Two series of welded grade of titanium consisting of 14 specimens in each series were fatigue tested under constant amplitude loading. Prior to fatigue testing, strain gauge measurements of some specimens was conducted to enable the definition of stress range in the fatigue assessment procedure. The results were compared with finite solid element analysis and related to fatigue stresses in a riser pipe wall. Distribution and geometry of internal and surface defects both in the as-welded and in the post-weld machined conditions were assessed using fractography. This served as a tool to determine the fatigue initiation point in the welds. Fracture mechanics was applied to model fatigue strength of titanium welds with initiation from weld defects. Two different stress intensity factor formulations for embedded eccentrically placed cracks were used for analysis of elliptical cracks with the major axis parallel and close to one of the free surfaces. The methods were combined to give a satisfactory model for crack growth analysis. The model analyses crack growth of elliptical and semi-elliptical cracks in two directions, with updating of the crack geometry. Fatigue strength assessment was conducted using two crack growth models, the Paris-Erdogan relation with no threshold and the Donahue et al. relation with an implied threshold. The model was validated against experimental data, with a discussion on the choice of crack growth model. (author)

Single-shell tank riser resistance to ground test plan

International Nuclear Information System (INIS)

Kiewert, L.R.

1996-01-01

This Test Procedure provides the general directions for conducting Single-Shell Tank Riser to Earth Measurements which will be used by engineering as a step towards providing closure for the Lightning Hazard Issue

Remote installation of risers on underground nuclear waste storage tanks

International Nuclear Information System (INIS)

Jackson, J.P.; Gessner, R.F.

1988-03-01

The West Valley Demonstration Project was established to solidify 2120 m 3 (560,000) gallons of high-level nuclear waste generated during six years of commercial nuclear fuel reprocessing. This liquid will be processed to remove radioactive elements which, with the remaining sludge, will be combined with glass formers and be converted into borosilicate glass. Risers were installed on the high-level tank for installation of pumps which will be used to remove the liquid and sludge. The extensive use of remote technology was required to install the risers and to minimize operator exposure to high levels of radiation and contamination. The riser installation required remotely: drilling through two feet of concrete shielding; installing pump access pipes which are welded to the tank top; and cutting holes in tanks located 3658 mm (12) feet below ground. These operations were successfully completed 13 times without exposing personnel to high-level radiation or contamination. Specially designed remote equipment was developed for each step of this operation. Extensive operator training in the use of this equipment was performed on a tank with low radiation prior to work on the high-level tank. This paper discusses the application of remote technology that assured a quality job was safely accomplished. 3 refs., 18 figs., 2 tabs

Numerical Simulation of the Vortex-Induced Vibration of A Curved Flexible Riser in Shear Flow

Science.gov (United States)

Zhu, Hong-jun; Lin, Peng-zhi

2018-06-01

A series of fully three-dimensional (3D) numerical simulations of flow past a free-to-oscillate curved flexible riser in shear flow were conducted at Reynolds number of 185-1015. The numerical results obtained by the two-way fluid-structure interaction (FSI) simulations are in good agreement with the experimental results reported in the earlier study. It is further found that the frequency transition is out of phase not only in the inline (IL) and crossflow (CF) directions but also along the span direction. The mode competition leads to the non-zero nodes of the rootmean- square (RMS) amplitude and the relatively chaotic trajectories. The fluid-structure interaction is to some extent reflected by the transverse velocity of the ambient fluid, which reaches the maximum value when the riser reaches the equilibrium position. Moreover, the local maximum transverse velocities occur at the peak CF amplitudes, and the values are relatively large when the vibration is in the resonance regions. The 3D vortex columns are shed nearly parallel to the axis of the curved flexible riser. As the local Reynolds number increases from 0 at the bottom of the riser to the maximum value at the top, the wake undergoes a transition from a two-dimensional structure to a 3D one. More irregular small-scale vortices appeared at the wake region of the riser, undergoing large amplitude responses.

Dalia integrated production bundle (IPB): an innovative riser solution for deep water fields

Energy Technology Data Exchange (ETDEWEB)

Reals, Th Boscals de; Gloaguen, M.; Roche, F. [Total E and P (Angola); Marion, A.; Poincheval, A. [Technip, Paris (France)

2008-07-01

The Dalia field is located 210 km north west of Luanda (Angola), about 140 km from shore in 1400 meter water-depth. It was the second major discovery out of 15 made in the block 17 operated by Total. The Dalia Umbilical, Flow lines and Risers EPCI Contract was awarded in 2003. The sea-line network to connect and control the 71 wells and 9 manifolds consist of the following: 40 km of insulated pipe in pipe (12 inches into 17 inches) production flow lines; 45 km of 12 inches water and gas injection lines; 6 off 1.7 km flexible water and gas injection risers; 8 off 1.65 km flexible Integrated Production Bundle (IPB) risers; 75 km of control umbilicals. The flow assurance and associated insulation requirement of the production transport system was one of the main challenges of the project. With a crude temperature of 45 deg C at the wellhead and the required minimum temperature of 35 deg C on arrival at the FPSO, this problem was complex. Understanding that, due to the Joule Thompson effect of the riser gas lift, a 'built in' loss of about 5 deg C is induced and together with further losses through the sub sea pipelines, some up to 6 km long, the agreed solution was 'pipe in pipe' for the production flow lines. The innovative flexible IPB riser, incorporating gas lift and heating to keep the fluid temperature above hydrate formation zone, was the selected riser solution. The IPB is new technology for deep water, developed by Technip for Dalia, and consists of a 12 inches nominal central flexible, surrounded by layers of heat tracing cables, small bore gas lift lines, optical fibres and many insulation layers with an Overall Heat Transfer Coefficient of approximately 3,4 W/m{sup 2}K. After an earlier research and development programme, a further extensive qualification programme was conducted during the course of the project, culminating with the deep water testing phase offshore Brazil. The IPB was then approved for fabrication and installation

Validation Plan of Turbulence Models for Internal Gas Flow Analysis in a Heated Rectangular Riser Duct

Energy Technology Data Exchange (ETDEWEB)

Kim, Sin-Yeob; Shin, Dong-Ho; Park, Goon-Cherl; Cho, Hyoung Kyu [Seoul National Univ., Seoul (Korea, Republic of); Kim, Chan-Soo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

VHTR being developed at Korea Atomic Energy Research Institute adopts an air-cooled Reactor Cavity Cooling System (RCCS) incorporating rectangular riser channels to remove the afterheat emitted from the reactor vessel. Because the performance of RCCS is determined by heat removal rate through the RCCS riser, it is important to understand the heat transfer phenomena in the RCCS riser to ensure the safety of the reactor. In the mixed convection, due to the buoyance force induced by temperature and density differences, local flow structure and heat transfer mode near the heated wall have significantly dissimilar characteristics from both forced convection and free convection. In this study, benchmark calculation was conducted to reproduce the previous statements that V2F turbulence model can capture the mixed convection phenomena with the Shehata's experimental data. Then, the necessity of the model validation for the mixed convection phenomena was confirmed with the CFD analyses for the geometry of the prototype RCCS riser. For the purpose of validating the turbulence models for mixed convection phenomena in the heated rectangular riser duct, validation plan with three experimental tests was introduced. Among them, the flow visualization test facility with preserved cross-section geometry was introduced and a preliminary test result was shown.

Development of an environment for 3D visualization of riser dynamics

Energy Technology Data Exchange (ETDEWEB)

Bernardes Junior, Joao Luiz; Martins, Clovis de Arruda [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica]. E-mails: joao.bernardes@poli.usp.br; cmartins@usp.br

2006-07-01

This paper describes the merging of Virtual Reality and Scientific Visualization techniques in the development of Riser View, a multi platform 3D environment for real time, interactive visualization of riser dynamics. Its features, architecture, unusual collision detection algorithm and how up was customized for the project are discussed. Using Open GL through VRK, the software is able to make use of the resources available in most modern Graphics. Acceleration Hardware to improve performance. IUP/LED allows for native loo-and-feel in MS-Windows or Linux platform. The paper discusses conflicts that arise between scientific visualization and aspects such as realism and immersion, and how the visualization is prioritized. (author)

Validation of mathematical models to describe fluid dynamics of a cold riser by gamma ray attenuation

International Nuclear Information System (INIS)

Melo, Ana Cristina Bezerra Azedo de

2004-12-01

The fluid dynamic behavior of a riser in a cold type FCC model was investigated by means of catalyst concentration distribution measured with gamma attenuation and simulated with a mathematical model. In the riser of the cold model, MEF, 0,032 m in diameter, 2,30 m in length the fluidized bed, whose components are air and FCC catalyst, circulates. The MEF is operated by automatic control and instruments for measuring fluid dynamic variables. An axial catalyst concentration distribution was measured using an Am-241 gamma source and a NaI detector coupled to a multichannel provided with a software for data acquisition and evaluation. The MEF was adapted for a fluid dynamic model validation which describes the flow in the riser, for example, by introducing an injector for controlling the solid flow in circulation. Mathematical models were selected from literature, analyzed and tested to simulate the fluid dynamic of the riser. A methodology for validating fluid dynamic models was studied and implemented. The stages of the work were developed according to the validation methodology, such as data planning experiments, study of the equations which describe the fluidodynamic, computational solvers application and comparison with experimental data. Operational sequences were carried out keeping the MEF conditions for measuring catalyst concentration and simultaneously measuring the fluid dynamic variables, velocity of the components and pressure drop in the riser. Following this, simulated and experimental values were compared and statistical data treatment done, aiming at the required precision to validate the fluid dynamic model. The comparison tests between experimental and simulated data were carried out under validation criteria. The fluid dynamic behavior of the riser was analyzed and the results and the agreement with literature were discussed. The adopt model was validated under the MEF operational conditions, for a 3 to 6 m/s gas velocity in the riser and a slip

Application of corrosion screening tools for riser inspection

International Nuclear Information System (INIS)

Zamir Mohamed Daud; Vijayan, S.

2003-01-01

As offshore facilities approach the end of their design life, owners would like to assess the condition and integrity of plant and equipment. Detailed inspection, including non-destructive testing (NDT), are implemented and results are utilised for predictive maintenance and estimating useful remaining life. Except for risk based inspection, the extent of surface coverage required would be more compared to inspection of pre-determined spots. Risers, for example, usually have several layers of coating that prevent use of conventional techniques for inspection of corrosion. Complete coverage requires access (including removal coatings and insulation). Inspection utilising the conventional NDT tools can be very slow and expensive. However, recent advances have forwarded the use of specialised NDT techniques that were developed for inspection of corrosion under insulation (CUI). This paper details two screening inspection tools, LIXI Profiler and RTD-INCOTEST that have been applied to inspection of risers. LIXI Profiler is based on attenuation of penetrating radiation by materials, and RTD-INCOTEST is based on decay of pulsed eddy current in materials. (Author)

Analysis of fluid dynamics to the riser of a FCC cold pilot plant aided with response surface methodology; Analise da fluidodinamica em um riser de FCC de uma unidade piloto a frio com auxilio da metodologia de superficie de resposta

Energy Technology Data Exchange (ETDEWEB)

Santos, Kamylla A.L. dos; Luna-Finkler, Christine L.; Lima Filho, Hilario J.B. de [Universidade Federal de Pernambuco (UFPE), Vitoria de Santo Antao, PE (Brazil); Benachour, Mohand; Dantas, Carlos Costa; Santos, Valdemir A. dos [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil)

2012-07-01

It was planned and executed the implementation of a Central Composite Rotatable Design (CCRD) to the riser of a FCC (Fluid Catalytic Cracking) cold pilot plant, to identify the basic fluid dynamic characteristics of this type of reactor. The Fluid Catalytic Cracking is the major process in oil refineries in the world. It is realized in a vertical cylindrical reactor called riser, with a short contact time between the cracking catalyst and vacuum gas oil vapors. The constant evolution of the FCC process has required the analysis of fluid dynamics using computational fluid dynamics (CFD) software. However, analysis of images produced by the application of CFD to study of risers requires preliminary concepts of the relationship between response variables and independent variables. With the CCRD implementation was performed a total of 12 experiments, being 4 full factorial, 4 axial points and 4 central points. The dependent variables were the velocities of the components (cracking catalyst and compressed air) and the pressure drop in the riser. There was a great contribution of solids flow rate for the solid phase velocity and for the pressure drop. The effects of interaction between the flow rate phases are considerably senses in pressure drop through the riser, however, for the velocities of both phases this interaction becomes negligible. (author)

Spectral fatigue analysis of a tensioned riser compliant tower

NARCIS (Netherlands)

Karadeniz, H.; Vrouwenvelder, A.C.W.M.; Shi, C.

1998-01-01

In this paper, the conceptual Tensioned Riser Compliant Tower (TRCT) structure of the Shell Oil, which is developed for a region of approximately 600 meter water depth of the West of Shetlands in the North Sea, is analyzed by using the SAPOS program of the Delft University of Technology. The fatigue

Theoretical performance of cross-wind axis turbines with results for a catenary vertical axis configuration

Science.gov (United States)

Muraca, R. J.; Stephens, M. V.; Dagenhart, J. R.

1975-01-01

A general analysis capable of predicting performance characteristics of cross-wind axis turbines was developed, including the effects of airfoil geometry, support struts, blade aspect ratio, windmill solidity, blade interference and curved flow. The results were compared with available wind tunnel results for a catenary blade shape. A theoretical performance curve for an aerodynamically efficient straight blade configuration was also presented. In addition, a linearized analytical solution applicable for straight configurations was developed. A listing of the computer program developed for numerical solutions of the general performance equations is included in the appendix.

Helical wire stress analysis of unbonded flexible riser under irregular response

Science.gov (United States)

Wang, Kunpeng; Ji, Chunyan

2017-06-01

A helical wire is a critical component of an unbonded flexible riser prone to fatigue failure. The helical wire has been the focus of much research work in recent years because of the complex multilayer construction of the flexible riser. The present study establishes an analytical model for the axisymmetric and bending analyses of an unbonded flexible riser. The interlayer contact under axisymmetric loads in this model is modeled by setting radial dummy springs between adjacent layers. The contact pressure is constant during the bending response and applied to determine the slipping friction force per unit helical wire. The model tracks the axial stress around the angular position at each time step to calculate the axial force gradient, then compares the axial force gradient with the slipping friction force to judge the helical wire slipping region, which would be applied to determine the bending stiffness for the next time step. The proposed model is verified against the experimental data in the literature. The bending moment-curvature relationship under irregular response is also qualitatively discussed. The stress at the critical point of the helical wire is investigated based on the model by considering the local flexure. The results indicate that the present model can well simulate the bending stiffness variation during irregular response, which has significant effect on the stress of helical wire.

modelling and modelling and simulation of coking in the riser

African Journals Online (AJOL)

eobe

into the modeling of FCC riser by predicting catalyst coke content as a function of reaction by predicting ... understanding of the process, hence restricting scale up to within the ... MATLAB (R2009a) on a Compaq HP CQ61 laptop. The following ...

Refining fault slip rates using multiple displaced terrace risers-An example from the Honey Lake fault, NE California, USA

Science.gov (United States)

Gold, Ryan D.; Briggs, Richard W.; Crone, Anthony J.; DuRoss, Christopher B.

2017-11-01

Faulted terrace risers are semi-planar features commonly used to constrain Quaternary slip rates along strike-slip faults. These landforms are difficult to date directly and therefore their ages are commonly bracketed by age estimates of the adjacent upper and lower terrace surfaces. However, substantial differences in the ages of the upper and lower terrace surfaces (a factor of 2.4 difference observed globally) produce large uncertainties in the slip-rate estimate. In this investigation, we explore how the full range of displacements and bounding ages from multiple faulted terrace risers can be combined to yield a more accurate fault slip rate. We use 0.25-m cell size digital terrain models derived from airborne lidar data to analyze three sites where terrace risers are offset right-laterally by the Honey Lake fault in NE California, USA. We use ages for locally extensive subhorizontal surfaces to bracket the time of riser formation: an upper surface is the bed of abandoned Lake Lahontan having an age of 15.8 ± 0.6 ka and a lower surface is a fluvial terrace abandoned at 4.7 ± 0.1 ka. We estimate lateral offsets of the risers ranging between 6.6 and 28.3 m (median values), a greater than fourfold difference in values. The amount of offset corresponds to the riser's position relative to modern stream meanders: the smallest offset is in a meander cutbank position, whereas the larger offsets are in straight channel or meander point-bar positions. Taken in isolation, the individual terrace-riser offsets yield slip rates ranging from 0.3 to 7.1 mm/a. However, when the offset values are collectively assessed in a probabilistic framework, we find that a uniform (linear) slip rate of 1.6 mm/a (1.4-1.9 mm/a at 95% confidence) can satisfy the data, within their respective uncertainties. This investigation demonstrates that integrating observations of multiple offset elements (crest, midpoint, and base) from numerous faulted and dated terrace risers at closely spaced

Numerical investigation on effect of riser diameter and inclination on system parameters in a two-phase closed loop thermosyphon solar water heater

International Nuclear Information System (INIS)

Aung, Nay Zar; Li, Songjing

2013-01-01

Highlights: • Optimum inclination for maximum heat flux changes with latitude of location. • Optimum inclination for maximum heat flux also changes local solar time. • Maximum flow rate increases with increasing of riser tube size. • Maximum mass flow rate is obtained at different inclinations for different risers. • Length of two-phase region depends on inclination angles but not riser tube size. - Abstract: In this work, the effect of riser diameter and its inclination angle on system parameters in a two-phase closed loop thermosyphon solar water heater has been numerically investigated. Here, receivable heat flux by the collector, circulating mass flow rate, driving pressure, total pressure drop, heat transfer coefficient in risers and collector efficiency are defined as system parameters. For this aim, a model of two-phase thermosyphon solar water heater that is acceptable for various inclinations is presented and variations of riser diameter and inclination are considered. The riser tube size is varied from 1.25 cm to 2.5 cm with inclination range 2–75°. The system absolute pressure is set as 3567 Pa and water is chosen as working fluid. The results show that higher inclination angle is required for higher latitude location to obtain maximum solar heat flux. At local solar noon of 21.996 north latitude, the optimum inclination angle increases in the range of 24–44° with increasing of riser diameter giving maximum circulating mass flow rate from 0.02288 kg/s to 0.03876 kg/s. The longer two-phase heat transfer characteristics can be obtained at smaller inclination angles and mass flow rate for all riser tube sizes. Therefore, it is observed that the optimum inclination angles and diameters for solar heat flux, circulating mass flow rate and heat transfer coefficient in two-phase thermosyphon systemdo not coincide. From this work, better understanding and useful information are provided for constructing two-phase thermosyphon solar heaters

Laboratory measurements of vortex- and wake-induced vibrations of a tandem arrangement of two flexible risers

Science.gov (United States)

Liu, Huai-zeng; Wang, Fei; Jiang, Guo-sheng; Guo, Hai-yan; Li, Xiao-min

2016-03-01

The dynamic response of two flexible model risers in tandem arrangement immersed in a stepped current was analyzed. The risers, with an external diameter of 20 mm and a total length of 6200 mm, had an aspect ratio of 310. They were hinged to the support structure at the center-to-center distances away 3-12 times the external diameter. The top 1200 mm was exposed to a uniform current at a speed which was up to 0.9 m/s (the Reynolds number was 18000) and the rest in still water. The dynamic responses, which were obtained through the Fiber Bragg Grating strain gauges mounted on the surface, were analyzed by studying the cross-flow amplitudes and modal weights. The cross-flow vibration were observed up to the third mode, and the modal transformation from the second mode to the third mode was clearly observed. The experiment confirmed that the typical vortex-induced vibration (VIV) had occurred on the up-stream riser. But for the down-stream riser, the main excitation mechanism was wake-induced vibration (WIV). The modal transformation of WIV was more complex than that of VIV, which might be helpful for other researchers to study the interference effect.

Numerical simulations of vortex-induced vibrations of a flexible riser with different aspect ratiosin uniform and shear currents

Science.gov (United States)

Duanmu, Yu; Zou, Lu; Wan, De-cheng

2017-12-01

This paper aimed at describing numerical simulations of vortex-induced vibrations (VIVs) of a long flexible riser with different length-to-diameter ratio (aspect ratio) in uniform and shear currents. Three aspect ratios were simulated: L/D = 500, 750 and 1 000. The simulation was carried out by the in-house computational fluid dynamics (CFD) solver viv-FOAM-SJTU developed by the authors, which was coupled with the strip method and developed on the OpenFOAM platform. Moreover, the radial basis function (RBF) dynamic grid technique is applied to the viv-FOAM-SJTU solver to simulate the VIV in both in-line (IL) and cross-flow (CF) directions of flexible riser with high aspect ratio. The validation of the benchmark case has been completed. With the same parameters, the aspect ratio shows a significant influence on VIV of a long flexible riser. The increase of aspect ratio exerted a strong effect on the IL equilibrium position of the riser while producing little effect on the curvature of riser. With the aspect ratio rose from 500 to 1 000, the maximum IL mean displacement increased from 3 times the diameter to 8 times the diameter. On the other hand, the vibration mode of the riser would increase with the increase of aspect ratio. When the aspect ratio was 500, the CF vibration was shown as a standing wave with a 3rd order single mode. When the aspect ratio was 1 000, the modal weights of the 5th and 6th modes are high, serving as the dominant modes. The effect of the flow profile on the oscillating mode becomes more and more apparent when the aspect ratio is high, and the dominant mode of riser in shear flow is usually higher than that in uniform flow. When the aspect ratio was 750, the CF oscillations in both uniform flow and shear flow showed multi-mode vibration of the 4th and 5th mode. While, the dominant mode in uniform flow is the 4th order, and the dominant mode in shear flow is the 5th order.

The impact of a grain of sand: increasing production speed in flexible risers generates significant savings in gas production

NARCIS (Netherlands)

Bokhorst, E. van; Blokland, H.

2012-01-01

Deep-sea oil and gas production normally involves the use of flexible risers that comprise a metal carcass with a large number of enveloping layers that safeguard the integrity of the pipe system. The flexible risers are hung from a floating platform and may be supported by several floating buoys to

A state space approach for the eigenvalue problem of marine risers

KAUST Repository

Alfosail, Feras

2017-10-05

A numerical state-space approach is proposed to examine the natural frequencies and critical buckling limits of marine risers. A large axial tension in the riser model causes numerical limitations. These limitations are overcome by using the modified Gram–Schmidt orthonormalization process as an intermediate step during the numerical integration process with the fourth-order Runge–Kutta scheme. The obtained results are validated against those obtained with other numerical methods, such as the finite-element, Galerkin, and power-series methods, and are found to be in good agreement. The state-space approach is shown to be computationally more efficient than the other methods. Also, we investigate the effect of a high applied tension, a high apparent weight, and higher-order modes on the accuracy of the numerical scheme. We demonstrate that, by applying the orthonormalization process, the stability and convergence of the approach are significantly improved.

Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

Energy Technology Data Exchange (ETDEWEB)

Miller, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-04-28

This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

Measurement of density distribution of a cracking catalyst in experimental riser with a sampling procedure for gamma ray tomography

International Nuclear Information System (INIS)

Dantas, C.C.; Melo, S.B.; Oliveira, E.F.; Simoes, F.P.M.; Santos, M.G. dos; Santos, V.A. dos

2008-01-01

By scanning a riser the number of the gamma ray trajectories and the beam width involve temporal, spatial and density resolutions as they are closely correlated parameters. Therefore, evaluation of parameters and their interaction quantification, certainly, are required in the imaging process. Measuring the density distribution of the catalyst from the FCC - fluid cracking catalytic process in an experimental riser in single beam tomographic system, density resolution is evaluated and correlated with spatial resolution. The beam width Δs inside riser is measured and a criterion for determining spatial resolution is proposed. Experiments are carried out to demonstrate resolution effects of three Δs values: 3.30 x 10 -3 , 6.20 x 10 -3 and 12.00 x 10 -3 m. The gamma beam profile is modeled and a sampling rate according to Nyquist criterion is analyzed. The 4.3%, 8.1% and 15.6% ratios of Δs/R to internal riser radius are correlated to counting time in the sampling procedure. Results are discussed by comparison with values from literature

Computational Fluid Dynamics-Discrete Element Method (CFD-DEM) Study of Mass-Transfer Mechanisms in Riser Flow.

Science.gov (United States)

Carlos Varas, Álvaro E; Peters, E A J F; Kuipers, J A M

2017-05-17

We report a computational fluid dynamics-discrete element method (CFD-DEM) simulation study on the interplay between mass transfer and a heterogeneous catalyzed chemical reaction in cocurrent gas-particle flows as encountered in risers. Slip velocity, axial gas dispersion, gas bypassing, and particle mixing phenomena have been evaluated under riser flow conditions to study the complex system behavior in detail. The most important factors are found to be directly related to particle cluster formation. Low air-to-solids flux ratios lead to more heterogeneous systems, where the cluster formation is more pronounced and mass transfer more influenced. Falling clusters can be partially circumvented by the gas phase, which therefore does not fully interact with the cluster particles, leading to poor gas-solid contact efficiencies. Cluster gas-solid contact efficiencies are quantified at several gas superficial velocities, reaction rates, and dilution factors in order to gain more insight regarding the influence of clustering phenomena on the performance of riser reactors.

Stochastic dynamic analysis of marine risers considering Gaussian system uncertainties

Science.gov (United States)

Ni, Pinghe; Li, Jun; Hao, Hong; Xia, Yong

2018-03-01

This paper performs the stochastic dynamic response analysis of marine risers with material uncertainties, i.e. in the mass density and elastic modulus, by using Stochastic Finite Element Method (SFEM) and model reduction technique. These uncertainties are assumed having Gaussian distributions. The random mass density and elastic modulus are represented by using the Karhunen-Loève (KL) expansion. The Polynomial Chaos (PC) expansion is adopted to represent the vibration response because the covariance of the output is unknown. Model reduction based on the Iterated Improved Reduced System (IIRS) technique is applied to eliminate the PC coefficients of the slave degrees of freedom to reduce the dimension of the stochastic system. Monte Carlo Simulation (MCS) is conducted to obtain the reference response statistics. Two numerical examples are studied in this paper. The response statistics from the proposed approach are compared with those from MCS. It is noted that the computational time is significantly reduced while the accuracy is kept. The results demonstrate the efficiency of the proposed approach for stochastic dynamic response analysis of marine risers.

Tools for Inspecting and Sampling Waste in Underground Radioactive Storage Tanks with Small Access Riser Openings

International Nuclear Information System (INIS)

Nance, T.A.

1998-01-01

Underground storage tanks with 2 inches to 3 inches diameter access ports at the Department of Energy's Savannah River Site have been used to store radioactive solvents and sludge. In order to close these tanks, the contents of the tanks need to first be quantified in terms of volume and chemical and radioactive characteristics. To provide information on the volume of waste contained within the tanks, a small remote inspection system was needed. This inspection system was designed to provide lighting and provide pan and tilt capabilities in an inexpensive package with zoom abilities and color video. This system also needed to be utilized inside of a plastic tent built over the access port to contain any contamination exiting from the port. This system had to be build to travel into the small port opening, through the riser pipe, into the tank evacuated space, and out of the riser pipe and access port with no possibility of being caught and blocking the access riser. Long thin plates were found in many access riser pipes that blocked the inspection system from penetrating into the tank interiors. Retrieval tools to clear the plates from the tanks using developed sampling devices while providing safe containment for the samples. This paper will discuss the inspection systems, tools for clearing access pipes, and solvent sampling tools developed to evaluate the tank contents of the underground solvent storage tanks

Kennedy Space Center (KSC) Pad B Catenary Capability Analysis and Technical Exchange Meeting (TEM) Support

Science.gov (United States)

Wilson, Timmy R.; Kichak, Robert; Rakov, Vladimir; Kithil, Richard, Jr.; Sargent, Noel B.

2009-01-01

The existing lightning protection system at Pad 39B for the Space Shuttle is an outgrowth of a system that was put in place for the Apollo Program. Dr. Frank Fisher of Lightning Technologies was a key participant in the design and implementation of that system. He conveyed to the NESC team that the catenary wire provision was put in place quickly (as assurance against possible vehicle damage causing critical launch delays) rather than being implemented as a comprehensive system designed to provide a high degree of guaranteed protection. Also, the technology of lightning protection has evolved over time with considerable work being conducted by groups such as the electric utilities companies, aircraft manufacturers, universities, and others. Several accepted present-day methods for analysis of lightning protection were used by Drs. Medelius and Mata to study the expected lightning environment for the Pad 39B facility and to analyze the degree of protection against direct lightning attachment to the Space Shuttle. The specific physical configuration directly affects the vulnerability, so cases that were considered included the RSS next to and rolled back from the Space Shuttle, and the GOx Vent Arm both extended and withdrawn from the ET. Elements of the lightning protection system at Pad 39B are shown in Figure 6.0-1 and consist of an 80 foot insulating mast on top of the Fixed Support Structure (FSS), a catenary wire system that runs from the mast in a North/South direction to grounds 1000 feet away on each side of the mast, the RSS which can either be next to or away from the Space Shuttle, and a GOx vent that can either be extended or retracted from the top of the ET.

Cyclic and Explosive Evaluation of New Proposed Steel Joint

Directory of Open Access Journals (Sweden)

Iman Faridmehr

2016-01-01

Full Text Available The behaviour of a novel steel beam-to-column connection, the saddlebag, subjected to cyclic and progressive collapse, was evaluated in this paper. The cyclic behaviour considered the interstory drift angle and flexural strength in accordance with 2010 AISC Seismic Provisions, while progressive collapse assessment was evaluated through the plastic hinge rotation angle based on acceptance criteria provided in the UFC 4-023-03 guideline. From the cyclic test, one complete cycle of an interstory drift angle of 0.06 rad was satisfied for the saddlebag connection, which is an indication of the effectiveness in accordance with 2010 AISC Seismic Provisions. Besides, the new proposed connection developed adequate catenary action, which is a fundamental criterion to resist against progressive collapse. The resulting fuller hysteretic loops with large energy dissipation capacity in the proposed saddlebag connection guarantee its ability to address the inelastic deformation demands in earthquake conditions.

An integrated design experience on a wet-tree production semisubmersible

Energy Technology Data Exchange (ETDEWEB)

Fales, Raymond P.; Lee, Craig; Chen Xiang; Zhengquan Zhou [ABB FPS Houston, TX (United States)

2004-07-01

The semisubmersible platform has been a reliable work platform for the offshore oil and gas industry for over 40 years. The Semisubmersible is a very mature concept with hundreds of examples in use. Traditionally during the design phase, the motions have been developed to suit the independent services, drilling, offshore operations or production. However, recently with the move to ultra-deep water depths and the use of Steel Catenary Risers (SCRs), the design of Semisubmersible has to be considered as an integrated floating production system, to satisfy all the requirements from platform global performance, SCRs strength and fatigue, mooring, topside payload and layout, hull strength, deck structure, marine system layout, stability, fabrication and installation. These requirements usually conflict each other. As such it is imperative to consider them together, adjusting the design parameters during design loops to obtain an optimal design product. This paper will describe the integrated design process used and the optimal design principles applied to satisfy these conflicting requirements and provide an example of a wet-tree production semisubmersible integrated design. Particular emphasis will be on global performance, SCR design, deck structure arrangement options, fabrication and integration. (author)

An analytic solution of the static problem of inclined risers conveying fluid

KAUST Repository

Alfosail, Feras

2016-05-28

We use the method of matched asymptotic expansion to develop an analytic solution to the static problem of clamped–clamped inclined risers conveying fluid. The inclined riser is modeled as an Euler–Bernoulli beam taking into account its self-weight, mid-plane stretching, an applied axial tension, and the internal fluid velocity. The solution consists of three parts: an outer solution valid away from the two boundaries and two inner solutions valid near the two ends. The three solutions are then matched and combined into a so-called composite expansion. A Newton–Raphson method is used to determine the value of the mid-plane stretching corresponding to each applied tension and internal velocity. The analytic solution is in good agreement with those obtained with other solution methods for large values of applied tensions. Therefore, it can be used to replace other mathematical solution methods that suffer numerical limitations and high computational cost. © 2016 Springer Science+Business Media Dordrecht

CFD Study of Industrial FCC Risers: The Effect of Outlet Configurations on Hydrodynamics and Reactions

Directory of Open Access Journals (Sweden)

Gabriela C. Lopes

2012-01-01

Full Text Available Fluid catalytic cracking (FCC riser reactors have complex hydrodynamics, which depend not only on operating conditions, feedstock quality, and catalyst particles characteristics, but also on the geometric configurations of the reactor. This paper presents a numerical study of the influence of different riser outlet designs on the dynamic of the flow and reactor efficiency. A three-dimensional, three-phase flow model and a four-lump kinetic scheme were used to predict the performance of the reactor. The phenomenon of vaporization of the liquid oil droplets was also analyzed. Results showed that small changes in the outlet configuration had a significant effect on the flow patterns and consequently, on the reaction yields.

Clashing of risers due to vortex induced vibrations

Energy Technology Data Exchange (ETDEWEB)

Teissier, D. [Ecole Superieure d' Ingenieurs de Marseille (ESIM), 13 - Marseille (France)]|[Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France); Scolan, Y.M. [Ecole Superieure d' Ingenieurs de Marseille (ESIM), 13 - Marseille (France); Fontaine, E. [Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France)

2004-07-01

Phenomena such as Vortex Induced Vibrations can potentially damage offshore risers, especially in ar ay configurations. Due to wake interferences, amplification of VIV is observed leading to large displacements which are no more self limited to one di meter as in the case of VIV. In this context, clash ng becomes also an issue. In order to study this problems, Institut Francais du Petrole is developing a Computational Fluid Dynamics code, DeepFlow, devoted to the simulation of two-dimensional flows around risers. The extension to three-dimensional configurations follows from a strip theory for the fluid flow, coupled to a structural model for flexible pipes (DeepLines). The numerical method (Etienne s 1999) developed in DeepFlow allows to solve the two-dimensional Reynolds Averaged Navier-Stokes equations through a mixed representation (Eulerian and Lagrangian) of the flow properties: vorticity and turbulence. The Eulerian method is necessary in the close vicinity of the bodies in order to capture the boundary layer effects with accuracy, whereas the Lagrangian representation, based on a grid-less method is suitable for the flow in the wake. In the present pa-per, this approach is applied to study the flow around two freely moving cylinders. For this test case, there are some numerical results (Sagatum et al, 2002), however instabilities have been experimentally identified (Paidoussis et al, 1998; Zdravkovich, 1985, 2003). The approach has also been improved to solve accurately the interstitial flow when the bodies are very close to each other. Results from a Chimera approach are presented. (authors)

Identification and location of catenary insulator in complex background based on machine vision

Science.gov (United States)

Yao, Xiaotong; Pan, Yingli; Liu, Li; Cheng, Xiao

2018-04-01

It is an important premise to locate insulator precisely for fault detection. Current location algorithms for insulator under catenary checking images are not accurate, a target recognition and localization method based on binocular vision combined with SURF features is proposed. First of all, because of the location of the insulator in complex environment, using SURF features to achieve the coarse positioning of target recognition; then Using binocular vision principle to calculate the 3D coordinates of the object which has been coarsely located, realization of target object recognition and fine location; Finally, Finally, the key is to preserve the 3D coordinate of the object's center of mass, transfer to the inspection robot to control the detection position of the robot. Experimental results demonstrate that the proposed method has better recognition efficiency and accuracy, can successfully identify the target and has a define application value.

The use of titanium alloys for dynamic risers: a literature review

Energy Technology Data Exchange (ETDEWEB)

Torster, F.; Kocak, M.; Santos, J.F. dos [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung; Hutt, G. [Stolt Comex Seaway Ltd., Aberdeen, (Scotland)

1997-12-31

The main topic of this short literature review is to describe the material related aspects concerning the production and purpose of flexible titanium risers for offshore oil and gas production. Metallurgy and alloying of titanium are briefly introduced. The review concentrates on the materials properties that are relevant for the intended use in marine environment. The focus is put on {alpha}+{beta} Ti-alloys, because earlier investigations have shown that this alloy family is the most suitable one for this purpose. Further topics which are taken into account are welding processes for titanium, weld properties and aspects of the associated weld defects as well. This literature review has been carried out at GKSS-Forschungszentrum Geesthacht GmbH within the framework of the project `Titanium Risers for Deepwater Developments (contract nr. OG/175/95), supported by the THERMIE-JOULE Programme of the European Commission. The project consortium is formed by Stolt Comex Seaway Ltd. (UK), Seaflex AS (Norway) and GKSS (Germany). (orig.) [Deutsch] Die vorliegende kurze Literaturrecherche befasst sich vorrangig mit den materialbezogenen Aspekten der Produktion und des Einsatzes von flexiblen `Risern` aus Titanlegierungen fuer die Oel- und Gasfoerderung auf See. Die Metallurgie und das Legieren von Titan werden kurz vorgestellt. Die Recherche konzentriert sich im weiteren auf die Materialeigenschaften, die fuer den vorgesehenen Einsatz in mariner Umgebung von besonderer Bedeutung sind. In erster Linie wird dabei auf {alpha}+{beta}-Titanlegierungen eingegangen, da vorausgegangene Untersuchungen gezeigt haben, dass diese Legierungsfamilie die guenstigsten Eigenschaften fuer das vorgesehene Einsatzgebiet aufweist. Im weiteren werden die Schweissprozesse, die bei Titanlegierungen eingesetzt werden, vorgestellt und die Eigenschaften und moeglichen Schweissfehler der hergestellten Schweissverbindungen gegenuebergestellt. Diese Literaturrecherche wurde im GKSS-Forschungszentrum im

Necessary Tension in Marine Risers Tension des colonnes montantes en mer

Directory of Open Access Journals (Sweden)

Lubinski A.

2006-11-01

Full Text Available The tension governing transverse static and dynamic deflections in a riser is not the actual tension but the so-called « effective tension » The concept of effective tension and effective compression is thoroughly explained, and means for calculating effective forces are given. Numerical examples are worked out for risers whose length is between 152 m (520 ft and 920 m (3020 ft. The reciprocal of maximum bending moment of the vicinity of the hall joint is plotted versus the effective tension of the ball joint. Bending moments used were obtained through use of static and dynamic computer programs applied ta a variety of conditions of wave loading, use or non-use of buoyant moterial sleeves, etc. The most important parameters affecting riser performance are the effective La tension régissant les déflections transversales statiques et dynamiques d'une colonne montante n'est pas la tension réelle mais ce qu'on appelle « la tension effective ». Le concept de tension ou de compression effective est expliqué en détail et la façon de calculer les forces effectives est indiquée dans cet article. Des exemples numériques sont développés pour des colonnes montantes de longueur comprise entre 152 m (520 ft et 920 m (3 020 ft. On a tracé la courbe de l'inverse du moment fléchissant en fonction de la tension effective à l'articulation. Les moments fléchissants utilisés ont été calculés par ordinateur en utilisant des programmes dynamiques et statiques pour des conditions variées d'action des vagues, la colonne montante étant ou non munie de manchettes de flottabilité, etc. Les deux paramètres les plus importants qui affectent le bon comportement d'une colonne montante sont la tension effective et la charge latérale.

Anchoring FRP Composite Armor in Flexible Offshore Riser Systems

DEFF Research Database (Denmark)

Costache, Andrei

things, they serve for the transportation of hydrocarbons from the subsea facilities to the production and drilling equipment at the sea surface. Flexible risers are the prime choice for connecting floating production, storage and offloading facilities, because they are specially designed for dynamic...... counterpart. A new double grip design with flat faces is proposed, in which the loads are transferred through friction. The behavior of such grip is studied by means of experimental testing and finite element modeling. Several iterations of the grip system were evaluated over the course of the project...

Development of Millimeter-Wave Velocimetry and Acoustic Time-of-Flight Tomography for Measurements in Densely Loaded Gas-Solid Riser Flow

Energy Technology Data Exchange (ETDEWEB)

Fort, James A.; Pfund, David M.; Sheen, David M.; Pappas, Richard A.; Morgen, Gerald P.

2007-04-01

The MFDRC was formed in 1998 to advance the state-of-the-art in simulating multiphase turbulent flows by developing advanced computational models for gas-solid flows that are experimentally validated over a wide range of industrially relevant conditions. The goal was to transfer the resulting validated models to interested US commercial CFD software vendors, who would then propagate the models as part of new code versions to their customers in the US chemical industry. Since the lack of detailed data sets at industrially relevant conditions is the major roadblock to developing and validating multiphase turbulence models, a significant component of the work involved flow measurements on an industrial-scale riser contributed by Westinghouse, which was subsequently installed at SNL. Model comparisons were performed against these datasets by LANL. A parallel Office of Industrial Technology (OIT) project within the consortium made similar comparisons between riser measurements and models at NETL. Measured flow quantities of interest included volume fraction, velocity, and velocity-fluctuation profiles for both gas and solid phases at various locations in the riser. Some additional techniques were required for these measurements beyond what was currently available. PNNL’s role on the project was to work with the SNL experimental team to develop and test two new measurement techniques, acoustic tomography and millimeter-wave velocimetry. Acoustic tomography is a promising technique for gas-solid flow measurements in risers and PNNL has substantial related experience in this area. PNNL is also active in developing millimeter wave imaging techniques, and this technology presents an additional approach to make desired measurements. PNNL supported the advanced diagnostics development part of this project by evaluating these techniques and then by adapting and developing the selected technology to bulk gas-solids flows and by implementing them for testing in the SNL riser

Mesh refinement of simulation with the AID riser transmission gamma

International Nuclear Information System (INIS)

Lima Filho, Hilario J.B. de; Benachour, Mohand; Dantas, Carlos C.; Brito, Marcio F.P.; Santos, Valdemir A. dos

2013-01-01

Type reactors Circulating Fluidized Bed (CFBR) vertical, in which the particulate and gaseous phases have flows upward (riser) have been widely used in gasification processes, combustion and fluid catalytic cracking (FCC). These biphasic reactors (gas-solid) efficiency depends largely on their hydrodynamic characteristics, and shows different behaviors in the axial and radial directions. The solids axial distribution is observed by the higher concentration in the base, getting more diluted toward the top. Radially, the solids concentration is characterized as core-annular, in which the central region is highly diluted, consisting of dispersed particles and fluid. In the present work developed a two-dimensional geometry (2D) techniques through simulations in computational fluid dynamics (CFD) to predict the gas-solid flow in the riser type CFBR through transient modeling, based on the kinetic theory of granular flow . The refinement of computational meshes provide larger amounts of information on the parameters studied, but may increase the processing time of the simulations. A minimum number of cells applied to the mesh construction was obtained by testing five meshes. The validation of the hydrodynamic parameters was performed using a range of 241Am source and detector NaI (Tl). The numerical results were provided consistent with the experimental data, indicating that the refined computational mesh in a controlled manner, improve the approximation of the expected results. (author)

Studi Pengaruh Gerak Semi-submersible Drilling Rig dengan Variasi Pre-tension Mooring Line terhadap Keamanan Drilling Riser

Directory of Open Access Journals (Sweden)

Arda Arda

2012-09-01

Full Text Available Analisis terhadap sistem tambat pada anjungan pengeboran semi-submersible drilling rig perlu dilakukan sebelum dilakukannya operasi di lapangan untuk mengetahui perencanaan sistem tambat yang tepat dan aman. Dalam penelitian ini dilakukan analisa perilaku gerak semi-submersible dengan variasi pre-tension mooring line untuk mengetahui berapa besar pre-tension minimal yang harus digunakan agar operasi pengeboran di lingkungan laut Natuna dapat berjalan dengan aman. Variasi pre-tension yang digunakan adalah sebesar 400kN-2000kN dengan penambahan sebesar 400kN. Karakteristik gerakan semi-submersible diprediksi dengan menghitung RAO free floating dengan pemodelan numerik dalam domain frekuensi. Kemudian dilakukan analisa simulasi sistem lengkap (platform, mooring dan drilling riser dengan pemodelan numerik dalam domain waktu. Hasil yang didapat yakni nilai maksimum tegangan mooring line memenuhi batas kriteria API-RP2SK untuk semua variasi pre-tension dengan safety factor terkecil 2.44. Sudut flex joint drilling riser yang terjadi melewati batas kriteria API-RP16Q pada pre-tension 400kN-800kN yang mencapai 6.20 untuk sudut maksimum dan 4.80 untuk sudut rata-rata. Tegangan von Mises yang terjadi pada drilling riser melebihi kriteria API-RP16Q pada pre-tension 400kN-1200kN karena nilainya mencapai 369 MPa (0.82 yield stress.

On the modelling and the analysis of two-phase flow instabilities in pipeline-riser systems; Modelisation et analyse des instabilites d'ecoulements diphasiques dans les conduites petrolieres du type pipeline-riser

Energy Technology Data Exchange (ETDEWEB)

Zakarian, E.

2000-03-10

Recent estimations predict that over half the remaining offshore oil and gas reserves are located in deep water and marginal fields. For such reserves, economic recovery methods are required. Then, multiphase flows are transported within pipelines and separated on treatment platforms built in shallow water or processed in onshore facilities. Unfortunately, hydrodynamic instabilities may occur whenever gas and liquid flow in a pipeline, generating serious operating problems. This dissertation presents a new way to model two-phase flows in pipelines such as pipeline-riser systems. Equations are algebraic and differential. Their smoothness depends on the closure laws of the problem such as slip or friction laws. Smooth forms of these closure laws are presented for the first time in this dissertation. Therefore, a mathematical analysis of our model fits into a classical frame: a linear analysis leads to an analytical expression of the boundary between stable and unstable flows. A nonlinear analysis provides for the first time, the bifurcation curves of gas-liquid flows in pipe-riser systems, locally round their stability boundary. (author)

Multiport riser and flange assemblies acceptance test report

International Nuclear Information System (INIS)

Precechtel, D.R.; Schroeder, B.K.

1994-01-01

This document presents the results of the acceptance test for the multiport riser (MPR) and multiport flange (MPF) assemblies. The accepted MPR and MPF assemblies will be used in support of the hydrogen mitigation project for double-shell waste tank 241-SY-101 and other related projects. The testing described in this document verifies that the mechanical and interface features are operating as designed and that the unit is ready for field service. The objectives of the acceptance testing were as follows: Basic equipment functions and mechanical interfaces were verified; Installation and removal of equipment were demonstrated to the degree possible; Operation of the decon spray system and all valving was confirmed; and the accumulated leak rate of the MPR and MPF assemblies was determined

An accurate and computationally efficient small-scale nonlinear FEA of flexible risers

OpenAIRE

Rahmati, MT; Bahai, H; Alfano, G

2016-01-01

This paper presents a highly efficient small-scale, detailed finite-element modelling method for flexible risers which can be effectively implemented in a fully-nested (FE2) multiscale analysis based on computational homogenisation. By exploiting cyclic symmetry and applying periodic boundary conditions, only a small fraction of a flexible pipe is used for a detailed nonlinear finite-element analysis at the small scale. In this model, using three-dimensional elements, all layer components are...

Top local cohomology and the catenary of the unmixed part of support of a finitely generated module

International Nuclear Information System (INIS)

Nguyen Tu Cuong; Nguyen Thi Dung; Le Thanh Nhan

2005-09-01

Let (R,m) be a Noetherian local ring and M a finitely generated R-module with dim M = d. This paper is concerned with the following property for the top local cohomology H m d (M): Ann R (0: H m d (M) p) = p for all prime ideals p is a subset of Ann R H m d ( M). It is shown that this property is equivalent to the catenary of the unmixed part Supp M/U M (0) of the support of M, where U M (0) is the largest submodule of M of dimension less than d. Some characterizations of this property in terms of systems of parameters and relations between the unmixed parts of Supp M and Supp M-circumflex are given. A connection to the so-called co-localization is discussed. (author)

Influence of cross-sectional ratio of down comer to riser on the efficiency of liquid circulation in loop air lift bubble column

Science.gov (United States)

Yamamoto, Tatsumi; Kawasaki, Hiroyuki; Mori, Hidetoshi

2017-11-01

Loop type bubble columns have good performance of liquid circulation and mass transfer by airlift effect, where the liquid circulation time is an important measurable characteristic parameter. This parameter is affected by the column construction, the aspect ratio of the column, the cross-sectional area ratio of down comer to riser (R), and the superficial gas velocity in the riser (UGR). In this work, the mean gas holdup and the liquid circulation time (TC) have been measured in four types of loop airlift type bubble column: concentric tube internal loop airlift type, rectangular internal loop airlift type, external loop airlift type, external loop airlift with separator. Air and tap water were used as gas and liquid phase, respectively. The results have demonstrated that the mean gas holdup in riser increases in proportion to UGR, and that it in downcomer changes according to the geometric parameters of each bubble column. TC has been found to conform to an empirical equation which depends on UGR and the length of draft tube or division plate in the region of 0.33 < R < 1.

Proximal tibial fracture following anterior cruciate ligament reconstruction surgery: a biomechanical analysis of the tibial tunnel as a stress riser.

Science.gov (United States)

Aldebeyan, Wassim; Liddell, Antony; Steffen, Thomas; Beckman, Lorne; Martineau, Paul A

2017-08-01

This is the first biomechanical study to examine the potential stress riser effect of the tibial tunnel or tunnels after ACL reconstruction surgery. In keeping with literature, the primary hypothesis tested in this study was that the tibial tunnel acts as a stress riser for fracture propagation. Secondary hypotheses were that the stress riser effect increases with the size of the tunnel (8 vs. 10 mm), the orientation of the tunnel [standard (STT) vs. modified transtibial (MTT)], and with the number of tunnels (1 vs. 2). Tibial tunnels simulating both single bundle hamstring graft (8 mm) and bone-patellar tendon-bone graft (10 mm) either STT or MTT position, as well as tunnels simulating double bundle (DB) ACL reconstruction (7, 6 mm), were drilled in fourth-generation saw bones. These five experimental groups and a control group consisting of native saw bones without tunnels were loaded to failure on a Materials Testing System to simulate tibial plateau fracture. There were no statistically significant differences in peak load to failure between any of the groups, including the control group. The fracture occurred through the tibial tunnel in 100 % of the MTT tunnels (8 and 10 mm) and 80 % of the DB tunnels specimens; however, the fractures never (0 %) occurred through the tibial tunnel of the standard tunnels (8 or 10 mm) (P = 0.032). In the biomechanical model, the tibial tunnel does not appear to be a stress riser for fracture propagation, despite suggestions to the contrary in the literature. Use of a standard, more vertical tunnel decreases the risk of ACL graft compromise in the event of a fracture. This may help to inform surgical decision making on ACL reconstruction technique.

Faulted terrace risers place new constraints on the late Quaternary slip rate for the central Altyn Tagh fault, northwest Tibet

Science.gov (United States)

Gold, R.D.; Cowgill, E.; Arrowsmith, J.R.; Chen, X.; Sharp, W.D.; Cooper, K.M.; Wang, X.-F.

2011-01-01

The active, left-lateral Altyn Tagh fault defines the northwestern margin of the Tibetan Plateau in western China. To clarify late Quaternary temporal and spatial variations in slip rate along the central portion of this fault system (85??-90??E), we have more than doubled the number of dated offset markers along the central Altyn Tagh fault. In particular, we determined offset-age relations for seven left-laterally faulted terrace risers at three sites (Kelutelage, Yukuang, and Keke Qiapu) spanning a 140-km-long fault reach by integrating surficial geologic mapping, topographic surveys (total station and tripod-light detection and ranging [T-LiDAR]), and geochronology (radiocarbon dating of organic samples, 230Th/U dating of pedogenic carbonate coatings on buried clasts, and terrestrial cosmogenic radionuclide exposure age dating applied to quartz-rich gravels). At Kelutelage, which is the westernmost site (37.72??N, 86.67??E), two faulted terrace risers are offset 58 ?? 3 m and 48 ?? 4 m, and formed at 6.2-6.1 ka and 5.9-3.7 ka, respectively. At the Yukuang site (38.00??N, 87.87??E), four faulted terrace risers are offset 92 ?? 12 m, 68 ?? 6 m, 55 ?? 13 m, and 59 ?? 9 m and formed at 24.2-9.5 ka, 6.4-5.0 ka, 5.1-3.9 ka, and 24.2-6.4 ka, respectively. At the easternmost site, Keke Qiapu (38.08??N, 88.12??E), a faulted terrace riser is offset 33 ?? 6 m and has an age of 17.1-2.2 ka. The displacement-age relationships derived from these markers can be satisfied by an approximately uniform slip rate of 8-12 mm/yr. However, additional analysis is required to test how much temporal variability in slip rate is permitted by this data set. ?? 2011 Geological Society of America.

Two-riser system improves drilling at Auger prospect

International Nuclear Information System (INIS)

Gonzalez, R.; Marsh, G.L.; Ritter, P.B.; Mendel, P.E.

1992-01-01

This paper reports on a two-rise system (TRS) for drilling deepwater development wells which eliminates some of the limitations of conventional subsea technology and allows flexibility in well programs. Shell Offshore Inc.'s deep exploratory wells in Garden Banks 426 and 471 have encountered drilling problems that were attributed to limitations in casing sizes imposed by conventional subsea drilling systems. These problems are not uncommon in exploratory deepwater, deep well drilling in the Gulf of Mexico. Reservoir depths of up to 19,500 ft true vertical depth (TVD) and 7-in. production casing requirements led to potentially troublesome and expensive well plans. Because of the constraints placed on the development drilling program by completion requirements and directional drilling, a two-riser system was designed and fabricated. Solving such significant drilling problems has reduced overall development costs

Finite volume modeling of the solidification of an axial steel cast impeller

Directory of Open Access Journals (Sweden)

M. Copur

2014-04-01

Full Text Available In the foundry industry, obtaining the solidification contours in cast geometries are extremely important to know the last location(s to solidify in order to define the correct feeding path and the number of risers. This paper presents three-dimensional simulation of transient conduction heat transfer within an axial impeller, made of AISI 1016 steel, poured and solidified in chemically bonded mold and core medium, by using FVM technique and ANSYS CFX. Specific heat, density and thermal conductivity of AISI 1016 steel, mold and Core materials are considered as functions of temperatures. In this transient thermal analysis, the convection heat transfer phenomenon is also considered at the outer surfaces of the mold. In order to shorten the run-time, the nonlinear transient analysis has been made for 600/3600 segment of the impeller, core and mold. The solidification contours of the impeller as well as isothermal lines in core and mold have been obtained in 3-D. The cooling curves of diff erent points are also shown in the result section.

Estudo do efeito de um "Riser Blowout" na perfuração de poços de petroleo em aguas profundas

OpenAIRE

Heitor Rodrigues de Paula Lima

1991-01-01

Resumo: Esta dissertação apresenta uma análise do comportamento da pressão dos fluidos que ocorre durante o especial acidente na perfuração de um poço submarino de petróleo conhecido como "Riser Blowout" ( * ). O modelo usado neste estudo baseia-se na solução do sistema de equações diferenciais parciais que governam o fluxo ascendente da mistura bifásica fluido de perfuração/ gás dentro do espaço anular entre a coluna de perfuração e o "marine riser". As perdas de carga devido a aceleração do...

Comportement mécanique des tuyaux. Influence de la traction, de la pression et du poids linéique. Application aux risers Mechanical Behavior of Pipes and Risers. Influence of Tension, Pressure and Weight

Directory of Open Access Journals (Sweden)

Sparks C.

2006-11-01

Full Text Available L'influence de la traction, de la pression et du poids linéique sur le comportement d'un tuyau (ou d'un riser a déjà été traitée dans de nombreux articles. Malgré cela, elle est fréquemment mal comprise, ce qui a parfois de; conséquences sérieuses. Par souci de clarté, l'approche de cet article est délibérément très élémentaire. Les problèmes principaux de la flexion, du flambage, de l'allongement et de la contrainte limite, qui sont souvent traités dans des articles différents, sont ici étudiés ensemble d'une façon homogène. On présente des interprétation: physiques, faciles à visualiser, des deux concepts de tension effective et de contrainte effective, dont l'utilisation est très répandue, ainsi que leur rapport avec des notions analogues dans d'autres domaines de l'art de l'ingénieur. La puissance de ces deux concepts est démontrée à la fin de l'article où ils sont utilisés pour résoudre huit problèmes divers. The influence of tension, pressure, and weight on different aspects of pipe and riser behavior has already been the subject of many articles (see references. In spite of this it has frequently been misunderstood, sometimes with serious consequences. The object of this payer is to explain the subject clearly and the approach is therefore deliberately very elementary. The principal problems of bending, buckling, yielding and strains, usually treated in separated papers, are here treated homogeneously. The widely used concepts of effective tension and effective stress are given interpretations, easy to visualise, which are related to analogous concepts in other engineering fields. Finally, eight diverse particular examples of the influence of tension, pressure and weight on pipe and riser behavior, are discussed.

Multidimensional analysis of developing two-phase flows in an ESBWR chimney with and without riser channels

International Nuclear Information System (INIS)

Murakawa, H.; Antal, S.P.; Lahey, R T.

2008-01-01

The object of this work was to simulate developing multidimensional velocity and void fraction distributions in bubbly and churn turbulent two-phase flows. An advanced Computational Multiphase Fluid Dynamics (CMFD) code, NPHASE, was used to perform three-dimensional, multi-field simulations of the developing phasic velocity and phase distributions in vertical adiabatic conduits. The NPHASE code employed a multi-field two-fluid model, in which, for churn turbulent flow, the vapor phase was divided into small and large, cap bubble fields. In addition, state-of-the-art interfacial area density and field-to-field mass transfer models were used for both the small and large, cap bubbles. In particular, the bubble breakup and coalescence processes were quantified using a two-group interfacial area density transport equation. This allowed the CMFD simulation of developing churn turbulent flows in an ESBWR with and without vertical riser channels in the chimney region above the core. Based on these simulations it was concluded that riser channels have little adverse effect on the induced natural circulation flow through the core and the stability characteristics of an ESBWR. (authors)

Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

International Nuclear Information System (INIS)

Kruger, A. A.; Rodriguez, C. A.; Matyas, J.; Owen, A. T.; Jansik, D. P.; Lang, J. B.

2012-01-01

The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ∼185+-155 μm, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers

Numerical simulation and experimental analysis for a Risers Uphold Sub-Surface Buoy (BSR); Simulacao numerica e ensaio experimental da Boia de Sub-superficie de Suporte de Risers - BSSR

Energy Technology Data Exchange (ETDEWEB)

Araujo, Jairo B. de; Almeida, Jose Carlos L. de [PETROBRAS, Rio de Janeiro, RJ (Brazil); Rangel, Marcos; Fernandes, Antonio C.; Santos, Melquisedec F. dos; Sales Junior, Joel Sena [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

2004-07-01

This paper presents results, numeric and experimental, due to installation operation of a Risers Uphold Sub-Surface Buoy, (BSR). This kind of installation developed by PETROBRAS is unique in the world. The work of BSR installation was based on a numeric pre analysis to verify the system and determine the main parameters to be experimentally verified. The second phase of the work was the experimental analysis in a deep water ocean basin. s. The work describes the BSR and their main accessories, the experimental environment and the model constructed in aluminum in a 1:12 scale and the main results. (author)

75 FR 26091 - Safety Zone; Riser for DEEPWATER HORIZON at Mississippi Canyon 252 Outer Continental Shelf MODU...

Science.gov (United States)

2010-05-11

... the Gulf of Mexico AGENCY: Coast Guard, DHS. ACTION: Temporary final rule. SUMMARY: The Coast Guard is... personnel involved in oil pollution response efforts. Placing a safety zone around the riser will... the water's surface and subsurface. DATES: Effective Date: This rule is effective in the CFR on May 11...

Mastery of innovation risk in deep sea developments (part 1) - Drilling and well - round table no.4; Maitrise du risque de l'innovation dans le developpement en grand fond (1. partie) - le forage et le puits - table ronde no.4

Energy Technology Data Exchange (ETDEWEB)

Charlez, Ph.A.; Lassus Dessus, J.; Gazaniol, D. [TotalFinaElf, La Defense, 92 - Courbevoie (France); Guesnon, J. [Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France); Hudson, W. [DORIS Engineering, 75 - Paris (France); Chauvin, H. [Geoservices S.A., 93 - Le Blanc Mesnil (France)

2003-02-01

This round table comprises 5 articles dealing with: 1) - the specific problems and drilling risks in very deep waters: risers (diameter, length, volume and weight), sea bottom conditions (high pressure and low temperature), and management of drilling mud weight (pore and fracturing pressures window, mud hydrates formation); 2) - the implementation of risers in very deep waters: risers mechanical properties (tension, weight), stresses on connected and non-connected risers, possible improvements (reduction of mud and riser weights), steel/composite technology for safety lines, lack of knowledge in the implementation of risers (vibrations, fatigue sources, simulation codes, optimization), instrumentation system for risers; 3) - drilling with surface BOP (blow out preventers): advantages and domains of use, risk management; 4) - safety using gas measurement in very deep drilling: detection of gas events (H{sub 2}S, alkanes, CO{sub 2}, benzene, toluene, xylene) during well drilling, improvement of detectors, implementation, reliability; 5) - Girassol field drillings and completions: contractual strategy, wells design, productivity, drilling and completion, underwater systems. (J.S.)

Learning control for riser-slug elimination and production-rate optimization for an offshore oil and gas production process

DEFF Research Database (Denmark)

Pedersen, Simon; Løhndorf, Petar Durdevic; Yang, Zhenyu

2014-01-01

, (ii) maximizing the production rate at the riser of an offshore production platform, by manipulating a topside choke valve through a learning switching model-free PID controller. The results show good steady-state performance, though a long settling time due to the unknown reference for no slugging...

Study of hot cracking potential in a 6-ton steel ingot casting

Science.gov (United States)

Yang, Jing'an; Liu, Baicheng; Shen, Houfa

2018-04-01

A new hot cracking potential (HCP) criterion, for the appearance of hot tearing in steel ingot castings, is proposed. The maximum value of the first principal stress, divided by the dynamic yield strength in the brittle temperature range (BTR), was used to identify the HCP. Experiments were carried out on a 6-ton P91 steel ingot in which severe hot tearing was detected in the upper centerline. Another ingot, with a better heat preservation riser, and without hot tearing, was used for comparison. Samples were obtained from the area of the ingot body with hot tearing, and their morphologies were inspected by a X-ray high energy industrial computed tomography. The carbon and sulfur distributions around the hot tearing were characterized by an infrared spectrometry carbon and sulfur analyzer. High temperature mechanical properties were obtained by a Gleeble thermal simulation machine, under different strain rates. Then, thermo-mechanical simulations using an elasto-viscoplastic finite-element model were conducted to analyze the stress and strain evolution during ingot solidification. The results showed that the hot tearing area, which was rich in both carbon and sulfur, was under excessive tensile stress in the BTR, bearing the highest HCP.

Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

Directory of Open Access Journals (Sweden)

Borsuk Grzegorz

2016-03-01

Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

Diagnosis of Catalyst Cooler and Riser in RFCC using Sealed gamma-ray Source

International Nuclear Information System (INIS)

Kim, Jin Seop; Kim, Jong Bum; Jung, Sung Hee; Kim, Jae Ho

2005-12-01

With a quantitative growth of the petroleum industry, a lot of budget are spent for the maintenance and repairs of facilities related to the process annually. Among them, the RFCC(residual fluid catalytic cracking) is a highly value-added unit which converts gas oil and heavier streams to lighter, more valuable products such as propylene, gasoline by an injection of atmospheric residue into the fluided catalyst. In this study, field experiments were performed to analyze the reasons of an abnormal operation in the catalyst cooler and the catalyst riser belonged to the RFCC unit respectively and to estimate the amount of seriousness using sealed gamma-ray source( 60 Co). The catalyst cooler functions cooling for the regeneration of a catalyst, which will be used to a new media in the RFCC unit. The catalyst riser, while, plays an important part in transporting to next cyclotron steps by mixing of an oil, steam and a catalyst mechanically. The purposes of this study is what was the condition of catalyst flow pattern and whether the coke was produced in an inside process or not. Gamma radiation counts were measured by the detector(NaI) positioned outside the pipe-wall diametrically opposite to the gamma source with a regular space. From the results, the section different from the distribution pattern of nearby catalyst in a facility was found. And this became the definitive information to a process operator. Diagnosis technique using gamma radiation source is proved to be the effective and reliable method in providing information on the media distribution in a facility

Autonomous Optimization of a Solidification Pattern and Its Effect on Porosity and Segregation in Steel Castings

DEFF Research Database (Denmark)

Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

2011-01-01

The present paper considers optimization of a solidification pattern of a gravity sand-cast steel part. That is, the choice of proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity and macrosegregation...... distribution. This was accomplished by coupling a casting simulation software package with an optimization module. The casting process of the original casting design was simulated using a transient 3D thermal model incorporated in a commercial simulation software package to determine potential flaws...... and inadequacies. After this initial assessment, a new geometrical model was suggested with the redesigned gating system and rearranged chills to obtain better filling and solidification patterns. Based on the improved model, relevant optimization targets and constraints were defined. One multi...

Influence of riser-induced slugs on the downstream separation processes

DEFF Research Database (Denmark)

Pedersen, Simon; Løhndorf, Petar Durdevic; Yang, Zhenyu

2017-01-01

In Oil & Gas installations the severe slug is an undesired flow regime due to the negative impact on the production rate and facility safety. This study will evaluate the severe riser-induced slugs’ influence to a typical separation process, consisting of a 3-phase gravity separator physically...... linked to a de-oiling hydrocyclone, based on experimental tests performed on a laboratory testing facility. Several scenarios are compared, while three PID controllers’ coefficients are kept constant for all the tests: The separator pressure, water level, and hydrocyclone pressure-drop-ratio (PDR......) controllers. Each respective scenario makes a comparison between uncontrolled, open-, and closed-loop anti-slug control configurations. It is concluded that both open- and closed-loop anti-slug control strategies improve the water level and PDR setpoint tracking equally well, but that the closed-loop strategy...

The Architecture and Beyond of Tread and Riser

Directory of Open Access Journals (Sweden)

Sai Sanath

2016-01-01

The primary constitution of stairs is the arrangement of horizontal and vertical measures known as tread and riser. This is the simplest arrangement that essentially conveys people from one level to the other with required comfort and safety. Steps are a universal symbol with multiple interpretations. They are the most generally used similes in art, philosophy and psychology. Stairs occupy a unique status in the built environment because they not only convey people, but also symbolize the psychological, spiritual and artistic aspects of human nature. The mental significance and symbolic connotations of steps are deeply rooted. Understanding the role of stairs in different spheres of human need and expression is crucial in approaching its design. The pattern of stairs is dependent on the type of materials and other related design considerations. It is one of the unique architectural entities that reflect the various facets of social, psychological, artistic, metaphysical and religious dimensions. The importance of physical activity in the rising sedentary life styles is linked to the design of building elements, especially the staircases. The advancement in technology has displaced the role of stairs into an inconsequential means of emergency escape. But the importance of physical activity in the rising sedentary lifestyle has revitalized the concept of stairs as an active building component. The mono functional approach to staircases in high-rise buildings, especially as the means of escape in emergency situations, indicates that the design of staircases as multi functional element is still under the confines of design explorations. This paper is an attempt to understand the concept of stairs not only from the evolutionary point of view, but also the associated metaphoric meanings and its emerging multi facet identity. The concept of vertical accessibility in the form of tread and riser arrangement makes stairs a timeless phenomenon. The approach to multi utility

Global Analysis of Flexible Risers

DEFF Research Database (Denmark)

Banke, Lars

1996-01-01

Flexible pipes are often a technically attractive alternative to the traditional steel pipe. Often commercial utilisation of oil/gas fields depends on the use of flexible pipes. An example is when floating production vessels are used, where the flexible pipe follows the wave induced motions...

IODP Expedition 319, NanTroSEIZE Stage 2: First IODP Riser Drilling Operations and Observatory Installation Towards Understanding Subduction Zone Seismogenesis

Directory of Open Access Journals (Sweden)

Sean Toczko

2010-09-01

Full Text Available The Nankai Trough Seismogenic Zone Experiment (NanTroSEIZE is a major drilling project designed to investigate fault mechanics and the seismogenic behavior of subduction zone plate boundaries. Expedition 319 is the first riser drilling operation within scientific ocean drilling. Operations included riser drilling at Site C0009 in the forearc basin above the plate boundary fault, non-riser drilling at Site C0010 across the shallow part of the megasplay faultsystem—which may slip during plate boundary earthquakes—and initial drilling at Site C0011 (incoming oceanic plate for Expedition 322. At Site C0009, new methods were tested, including analysis of drill mud cuttings and gas, and in situ measurements of stress, pore pressure, and permeability. These results, in conjunction with earlier drilling, will provide a the history of forearc basin development (including links to growth of the megasplay fault system and modern prism, b the first in situ hydrological measurements of the plate boundary hanging wall, and c integration of in situ stress measurements (orientation and magnitude across the forearc and with depth. A vertical seismic profile (VSP experiment provides improved constraints on the deeper structure of the subduction zone. At Site C0010, logging-while-drilling measurements indicate significantchanges in fault zone and hanging wall properties over short (<5 km along-strike distances, suggesting different burial and/or uplift history. The first borehole observatory instruments were installed at Site C0010 to monitor pressure and temperature within the megasplay fault zone, and methods of deployment of more complex observatoryinstruments were tested for future operations.

A combined wear-fatigue design methodology for fretting in the pressure armour layer of flexible marine risers

OpenAIRE

O'Halloran, S.M.; Shipway, P.H.; Connaire, A.D.; Leen, Sean B.; Harte, A.M.

2017-01-01

This paper presents a combined experimental and computational methodology for fretting wear-fatigue prediction of pressure armour wire in flexible marine risers. Fretting wear, friction and fatigue parameters of pressure armour material have been characterised experimentally. A combined fretting wear-fatigue finite element model has been developed using an adaptive meshing technique and the effect of bending-induced tangential slip has been characterised. It has been shown that a surface dama...

Construction Method Study For Installation Of A Large Riser In A Single-Shell Tank

International Nuclear Information System (INIS)

Adkisson, D.A.

2010-01-01

This study evaluates and identifies a construction method for cutting a hole in a single-shell tank dome. This study also identifies and evaluates vendors for performing the cut. Single-shell tanks (SST) in the 241-C tank farm are currently being retrieved using various retrieval technologies (e.g., modified sluicing). The Hanford Federal Facility Agreement and Consent Order require that the SSTs be retrieved to less than 360 cubic feet of radioactive waste. The current technologies identified and deployed for tank retrieval have not been able to retrieve waste in accordance with the Hanford Federal Facility Agreement and Consent Order. As such, alternative retrieval systems have been proposed and are currently under construction that will have the ability to retrieve waste to this defined level. The proposed retrieval systems will not fit down existing risers. New risers will need to be installed to provide the retrieval systems access to the inside of the SSTs. The purpose of this study is two-fold. The first objective is to identify multiple concrete cutting technologies and perform an initial pre-screening, evaluate the technologies identified for more in-depth analysis, and recommend a technology/methodology for cutting a hole in the tank dome. The identified/pre-screened methods will be evaluated based on the following criteria: (1) Maturity/complexity; (2) Waste generation; (3) Safety; (4) Cost; and (5) Schedule. Once the preferred method is identified to cut the hole in the tank dome, the second objective is to identify, evaluate, and recommend a vendor for the technology selected that will perform the cutting process.

Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

Science.gov (United States)

Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper; Hattel, Jesper Henri

2012-06-01

A methodology of how to exploit the Niyama criterion for the elimination of various defects such as centerline porosity, macrosegregation, and hot tearing in steel castings is presented. The tendency of forming centerline porosity is governed by the temperature distribution close to the end of the solidification interval, specifically by thermal gradients and cooling rates. The physics behind macrosegregation and hot tears indicate that these two defects also are dependent heavily on thermal gradients and pressure drop in the mushy zone. The objective of this work is to show that by optimizing the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model incorporated in a commercial simulation software package to determine potential flaws and inadequacies. Based on the initial casting process assessment, multiobjective optimization of the solidification pattern of the considered steel part followed. That is, the multiobjective optimization problem of choosing the proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity, the macrosegregation pattern, and primarily on hot tear formation.

The Effect of Stick Stiffness of Friction Models on the Bending Behavior in Non-Bonded Flexible Risers

OpenAIRE

Dai, Tianjiao; Ye, Naiquan; Sævik, Svein

2017-01-01

This paper investigates the effect of stick stiffness on the bending behavior in non-bonded flexible risers. The stick stiffness was normally implemented in the friction model for calculating the friction stress between layers in such structures. As the stick stiffness may be too small to achieve the plane-surfaces-remain-plane assumption under low contact pressure in some friction models [1], a new friction model was proposed for maintaining the constant stick stiffness in the present work. ...

Roadside Infrastructure for Safer European Roads (RISER) D06: European Best Practice for Roadside Design: Guidelines for Roadside Infrastructure on New and Existing Roads

NARCIS (Netherlands)

Thomson, R.; Fagerlind, H.; Martinez, A.V.; Amenguel, A.; Naing, C.; Hill, J.; Hoschopf, H.; Dupré, G.; Bisson, O.; Kelkka, M.; Horst, A.R.A. van der; Garcia, J.

2006-01-01

The European Commission Directorate General for Transportation and Energy (DGTREN) sponsored a research project to investigate the best practice guidelines for roadside infrastructure. The RISER consortium has compiled the following document which is a synthesis of existing practice in Europe with

Effect of bidirectional internal flow on fluid–structure interaction dynamics of conveying marine riser model subject to shear current

Directory of Open Access Journals (Sweden)

Zheng-Shou Chen

2012-03-01

Full Text Available This article presents a numerical investigation concerning the effect of two kinds of axially progressing internal flows (namely, upward and downward on fluid–structure interaction (FSI dynamics about a marine riser model which is subject to external shear current. The CAE technology behind the current research is a proposed FSI solution, which combines structural analysis software with CFD technology together. Efficiency validation for the CFD software was carried out first. It has been proved that the result from numerical simulations agrees well with the observation from relating model test cases in which the fluidity of internal flow is ignorable. After verifying the numerical code accuracy, simulations are conducted to study the vibration response that attributes to the internal progressive flow. It is found that the existence of internal flow does play an important role in determining the vibration mode (/dominant frequency and the magnitude of instantaneous vibration amplitude. Since asymmetric curvature along the riser span emerges in the case of external shear current, the centrifugal and Coriolis accelerations owing to up- and downward internal progressive flows play different roles in determining the fluid–structure interaction response. The discrepancy between them becomes distinct, when the velocity ratio of internal flow against external shear current is relatively high.

Recursive thoughts on the simulation of the flexible multibody dynamics of slender offshore structures

Science.gov (United States)

Schilder, J.; Ellenbroek, M.; de Boer, A.

2017-12-01

In this work, the floating frame of reference formulation is used to create a flexible multibody model of slender offshore structures such as pipelines and risers. It is shown that due to the chain-like topology of the considered structures, the equation of motion can be expressed in terms of absolute interface coordinates. In the presented form, kinematic constraint equations are satisfied explicitly and the Lagrange multipliers are eliminated from the equations. Hence, the structures can be conveniently coupled to finite element or multibody models of for example seabed and vessel. The chain-like topology enables the efficient use of recursive solution procedures for both transient dynamic analysis and equilibrium analysis. For this, the transfer matrix method is used. In order to improve the convergence of the equilibrium analysis, the analytical solution of an ideal catenary is used as an initial configuration, reducing the number of required iterations.

Numerical Investigation of Hydrodynamic Instabilities in Singing Risers Investigation numérique des instabilités hydrodynamiques de risers chantants

Directory of Open Access Journals (Sweden)

Brac J.

2012-09-01

Full Text Available Offshore transportation of gaseous fluids frequently relies on flexible pipes. Flexible pipes are obtained from the helicoidal rolling of steel tape which induces a geometrical cavity from edge to edge. Along the pipe, the gas infinitely encounters the edge to edge cavity of the same shape at regular interval. In some service conditions, acoustic vibrations of huge amplitude can arise. Indeed, in front of each cavity, there is a shear layer where Kelvin-Helmholtz instability can occur. The flow encounters a large number of cavities on its path which gives rise to a new specific problem: is there a stabilized flow? Results of large eddy scale simulations are presented as a reference but they are very costly. This gives reason to develop a numerical solution of the Orr-Sommerfeld equation in order to analyze the temporal and spatial wave lengths generated by the shear layers in front of the cavities. First, we introduce the problem of flexible risers and the analysis of some RANS and LES modeling. Second, a bibliographical study describes the state of the art about vibrations induced by cavity. Third, we state the Orr-Sommerfeld equation and set the problem we want to solve in terms of generalized eigen values Numerical discretizations are based on finite difference approaches of fourth orders. The choice of the relevant eigen values among all those provided by the solutions of the numerical problem is the main difficulty to be tackled. Le transport offshore de gaz utilise souvent des conduites flexibles. Elles sont fabriquées en enroulant en hélice un ruban d’acier; au contact bord à bord des tours d’hélice, une cavité apparaît. Le gaz s’écoule en conduite et rencontre cette cavité à intervalles réguliers, toujours avec la même forme. Dans certaines conditions d’usage, des vibrations acoustiques de grandes amplitudes apparaissent. En effet, devant chaque cavité, il y a une couche de cisaillement où une instabilité de type

Technologie pour le forage scientifique en eau très profonde au XXIe siècle Deepwater Technology for Scientific Drilling in the 21st Century

Directory of Open Access Journals (Sweden)

Sparks C.

2006-11-01

Full Text Available Le présent article aborde les slimline risers et les systèmes de forage minier qui sont deux domaines technologiques dont le potentiel doit permettre d'améliorer le forage et le carottage scientifiques en eau très profonde au cours du XXIe siècle. Cet article présente les avantages et les inconvénients des slimline risers, par rapport aux risers de forage utilisés par l'industrie pétrolière. Le potentiel de matériaux nouveaux est évoqué. Des analyses préliminaires de slimline risers fabriqués de différents matériaux (acier, titane, aluminium et composite pour forage scientifique par 4 000 m de profondeur d'eau sont présentées. La seconde partie de l'article aborde les moyens d'adapter les systèmes de forage minier aux grands fonds. This paper addresses slimline riser systems and mining drilling systems which are two items of technology that have the potential to improve scientific drilling and coring in deep water in the 21st century. The paper presents the advantages and disadvantages of drilling with a slimline riser, compared to an oil industry riser. The potential of new materials are discussed. Preliminary analyses of slimline risers made from different materials (steel, titanium, aluminium and composite for 4000 m of water are presented. In the second part of the paper, ways of adapting mining systems to deepwater are discussed.

A case study in flow assurance of a pipeline-riser system using OLGA

Energy Technology Data Exchange (ETDEWEB)

Nemoto, Rafael Horschutz; Balino, Jorge Luis [Nucleo de Dinamica e Fluidos. Dept. de Engenharia Mecanica. Universidade de Sao Paulo (EP/USP), SP (Brazil)], e-mails: rafael.nemoto@usp.br, jlbalino@usp.br; Tanaka, Rafael Loureiro; Godinho, Carlos Alberto [Prysmian Cables and Systems, Cariacica, ES (Brazil)], e-mails: rafael.tanaka@prysmian.com, carlos.godinho@prysmian.com

2010-07-01

In this paper, a case study in flow assurance is performed considering an offshore operating system, using the software OLGA. As operating system we consider a pipeline-riser geometry with typical dimensions of offshore oil production systems, and a three-phase flow of oil, gas and water. The model developed in OLGA considers the composition and dimensions of the tubes, heat transfer parameters, process equipment and fluid sources. The fluids properties are calculated using the software PVTsim. Simulations are ran in order to determine the pipeline inner diameter and insulation required to satisfy pressure and temperature requirements. It is also possible to simulate the transient behavior of the system, which allows to evaluate if production instabilities are present. In case instabilities exist, two mitigation alternatives are evaluated: closure of a choke valve before the separator and gas lift. Considering a possible production shutdown, the tubes insulation is calculated in order to avoid hydrate formation. (author)

Use of riser tube rotation equipment in the Emlichheim and Landau petroleum mines of Wintershall AG Erdoelwerke; Einsatz von Steigrohrdrehvorrichtungen in den Erdoelfoerderbetrieben Emlichheim und Landau der Wintershall AG Erdoelwerke

Energy Technology Data Exchange (ETDEWEB)

Caspari, R. [Wintershall AG Erdoelwerke, Emlichheim (Germany)

1998-12-31

Riser tube rotation equipment has been in use in the Emlichheim and Landau petroleum wells since 1994 in order to ensure longer life of the riser tubes. (orig.) [Deutsch] In den von Wintershall operierten Erdoelfoerderbetrieben Emlichheim und Landau werden ca. 90% der Bohrungen mit Gestaengetiefpumpen gefoerdert. Aufgrund der lagerstaettentechnischen Gegebenheiten, der Thermalmassnahmen in Emlichheim und der Infrastruktur der Betriebe koennen andere Foerderhilfsmittel wie Tauchkreiselpumpe, Excenterschneckenpumpe oder Gasliften nur bedingt zum Einsatz kommen. Ein wesentlicher Faktor fuer den wirtschaftlichen Betrieb dieser Bohrungen sind die Aufwaeltigungen zur Beseitigung von Schaeden an der Tiefpumpe, dem Pumpgestaenge und den Steigrohren. Waehrend die Einsatzdauer der Tiefpumpen und des Pumpgestaenges durch hoeherwertige Materialguete und geeignete Optimierungsmassnahmen erhoeht werden konnten, sind die Standzeiten der Steigrohre nahezu unveraendert geblieben. Um diese zu erhoehen, werden in den Erdoelfoerderbetrieben Emlichheim und Landau seit April 1994 Steigrohrdrehvorrichtungen eingesetzt. (orig.)

EXPERIMENTAL ANALYSIS AND ISHIKAWA DIAGRAM FOR BURN ON EFFECT ON MANGANESE SILICON ALLOY MEDIUM CARBON STEEL SHAFT

Directory of Open Access Journals (Sweden)

AsmamawTegegne

2013-12-01

Full Text Available Burn on/metal penetration is one of the surface defects of metal castings in general and steel castings in particular. A research on the effect of burn on the six ton medium carbon steel shaft for making a roller of cold rolled steel sheet produced at one of the metals industry was carried out. The shaft was cast using sand casting by pouring through riser/feeding head step by step (with time interval of pouring. As it was required to use foam casting method for better surface finish and dimensional accuracy of the cast, the pattern was prepared from polystyrene and embedded by silica sand. Physical observations, photographic analysis, visual inspection, measurement of depth of penetration and fish bone diagram were used as method of results analysis. The shaft produced has strongly affected by sand sintering (burn on/metal penetration. Many reasons may be the case for these defects, however analysis results showed that the use of poorly designed gating system led to turbulence flow, uncontrollable high temperature fused the silica sand and liquid polystyrene penetrated the poorly reclaimed and rammed sand mold as a result of which eroded sand has penetrated the liquid metal deeply and reacted with it, consequently after solidification and finishing the required 240mm diameter of the shaft has reduced un evenly to 133mm minimum and 229mm maximum mm that end in the rejection of the shaft from the product since it is below the required standard for the designed application. In addition, it was not possible to remove the adhered sand by grinding. Thus burn on is included in mechanical type burn on.

A three-dimensional simulation of gas/particle flow and ozone decomposition in the riser of a circulating fluidized bed

DEFF Research Database (Denmark)

Hansen, Kim Granly; Solberg, Tron; Hjertager, Bjørn Helge

2004-01-01

The isothermal decomposition of ozone has been implemented in the CFD code FLOTRACS-MP-3D. The code is a 3D multiphase computational fluid dynamics code with an Eulerian description of both gas and particle phase. The turbulent motion of the particulate phase is modeled using the kinetic theory...... for granular flow, and the gas phase turbulence is modeled using a Sub-Grid-Scale model, cf. Ibsen et al. (2001). The decomposition reaction is studied in a 3D representation of a 0.254 m i.d. riser, which has been studied experimentally by Ouyang et al. (1993). The authors obtained profiles of ozone...

Effect of tensile overloads on fatigue crack growth of high strength steel wires

International Nuclear Information System (INIS)

Haag, J.; Reguly, A.; Strohaecker, T.R.

2013-01-01

Highlights: • A proof load process may be an option to increase the fatigue life of flexible pipelines. • There is possibility to produce plastic deformation at crack tip of tensile armor wires. • Controlled overloads provide effective crack growth retardation. • Crack growth retardation is also evident at higher stress ratios. - Abstract: Fatigue of the tensile armor wires is the main failure mode of flexible risers. Techniques to increase the life of these components are required to improve the processes safety on oil exploration. This work evaluates the crack growth retardation of high strength steel wires used in flexible pipelines. Fracture toughness tests were performed to establish the level of stress intensity factor wherein the wires present significant plastic deformation at the crack tip. The effect of tensile overload on fatigue behavior was assessed by fatigue crack growth testing under constant ΔK control and different overload ratios with two different load ratios. The outcomes show that the application of controlled overloads provides crack retardation and increases the fatigue life of the wires more than 31%. This behavior is also evident at stress ratio of 0.5, in spite of the crack closure effect being minimized by increasing the applied mean stress

An investigation into multi-domain simulation for a pantographcatenary system

Directory of Open Access Journals (Sweden)

Zdziebko Paweł

2017-01-01

Full Text Available There is a need for modelling various phenomena present in a pantograph-catenary structure, (e.g. wave propagation and its reflections, friction, aerodynamic and electromagnetic forces, which allows for a more reliable study on the dynamic behaviours of a railway pantograph, particularly in the case of high-speed trains. Hence, the creation a complex pantograph-catenary multi-domain model should help to effectively meet the above-mentioned requirements. The work presents a co-simulation approach to investigate the pantograph-catenary dynamic interaction. The elaborated co-simulation algorithm assumes data exchange between multibody models of a pantograph and finite element model of a catenary. The presented approach explores multi-domain phenomena that have an influence on the pantograph-catenary interaction. The nonlinear finite element catenary model takes into account the slackening of droppers, relatively large displacements and contact with the pantograph’s slider, while the multibody model of the pantograph considers friction forces and suspension springs. Additionally, aerodynamic forces caused by wind acting on the pantograph were computed using the fluid structure interaction method and implemented in the dynamic simulation. The influence on the pantograph-catenary interaction caused by electromagnetic force acting on the pantograph was investigated, along with the influence of the locomotive’s vertical vibrations and tilt.

Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

Science.gov (United States)

Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

2015-07-01

The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

Aircraft Steels

Science.gov (United States)

2009-02-19

component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

Steel making

CERN Document Server

Chakrabarti, A K

2014-01-01

"Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

Thermally Sprayed Aluminum Coatings for the Protection of Subsea Risers and Pipelines Carrying Hot Fluids

Directory of Open Access Journals (Sweden)

Nataly Ce

2016-11-01

Full Text Available This paper reports the effect of boiling synthetic seawater on the performance of damaged Thermally Sprayed Aluminum (TSA on carbon steel. Small defects (4% of the sample’s geometric surface area were drilled, exposing the steel, and the performance of the coating was analyzed for corrosion potential for different exposure times (2 h, 335 h, and 5000 h. The samples were monitored using linear polarization resistance (LPR in order to obtain their corrosion rate. Scanning electron microscopy (SEM/energy dispersive X-ray spectroscopy (EDX and X-ray diffraction (XRD were used for post-test characterization. The results showed that a protective layer of Mg(OH2 formed in the damaged area, which protected the underlying steel. Additionally, no coating detachment from the steel near the defect region was observed. The corrosion rate was found to be 0.010–0.015 mm/year after 5000 h in boiling synthetic seawater.

Experimental study of the vortex-induced vibration of drilling risers under the shear flow with the same shear parameter at the different Reynolds numbers.

Science.gov (United States)

Liangjie, Mao; Qingyou, Liu; Shouwei, Zhou

2014-01-01

A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment.

Experimental study of the vortex-induced vibration of drilling risers under the shear flow with the same shear parameter at the different Reynolds numbers.

Directory of Open Access Journals (Sweden)

Mao Liangjie

Full Text Available A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment.

Study on Electromagnetic Interference of high-speed railway EMU

OpenAIRE

CHENG Qiang; LIU Jin-jiang; CHENG Ning

2013-01-01

Electromagnetic radiation generated by pantograph-catenaries detachment is one of the inevitable problems with the development of high-speed railway this paper is focusing on the generating mechanism and characteristics of electromagnetic noise caused by pantograph-catenaries system. Based on previous research, we build an integrated model of catenaries and locomotive system, and study the electromagnetic disturbance characteristics using software FEKO． The simulation experiment results in th...

Modelling of FCC (Fluid Catalytic Cracking) risers with six lumps; Modelo de elevadores de Unidades de Craqueamento Catalitico com cinetica de seis classes

Energy Technology Data Exchange (ETDEWEB)

Baldessar, Fabio; Negrao, Cezar O. Ribeiro; Palu, Claudia [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil)

2004-07-01

The current work presents a mathematical model of an ascendant flow vertical reactor (riser) of a Fluid Catalytic Cracking Unit. The two-phase flow (gas-solid) and the cracking reactions are admitted one-dimensional and steady state. Mass, momentum and energy conservation equations are considered for each phase (solid and gas). A six-lump kinetic model is employed to evaluate gasoil, gasoline, GLP, fuel gas, light cycle oil and coke fractions. The model results are compared to experimental values from a pilot plant and to another model found in the literature. The results are in good agreement, showing the model has great potential. (author)

Etude métallurgique du soudage par friction malaxage sur un acier à haute limite élastique destiné à la construction navale : le 80 HLES Metallurgical study of friction stir welding on a steel high yield for shipbuilding: The 80 HLES

Directory of Open Access Journals (Sweden)

Allart Marion

2013-11-01

Full Text Available Le soudage par friction malaxage est un procédé de soudage relativement récent (début des années 90. Il est aujourd'hui utilisé couramment sur des alliages légers mais ne l'est que depuis peu sur les aciers. L'objectif de nos travaux est de chercher à caractériser la microstructure métallurgique et l'état de déformation et de contrainte après soudage par friction malaxage sur des échantillons d'aciers à haute limite élastique utilisés dans l'industrie navale. Nous chercherons à comprendre les phénomènes métallurgiques qui interviennent en cours de soudage. The friction stir welding is a welding process relatively recent (early 90s. It is now commonly used on light alloys but is only recently on steels. The objective of our work is to try to characterize the metallurgical microstructure and state of stress and strain after friction stir welding on samples of high strength steels used in the shipbuilding industry. We seek to understand the metallurgical phenomena that occur during welding.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

Energy Technology Data Exchange (ETDEWEB)

Choi, So Young; Kim, Jong Do [Korea Maritime and Ocean University, Busan (Korea, Republic of); Kim, Jong Su [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

2015-01-15

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

International Nuclear Information System (INIS)

Choi, So Young; Kim, Jong Do; Kim, Jong Su

2015-01-01

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained

The fatigue and corrosion fatigue behavior of welded Inconel 625 alloy employed in off-shore platforms; Avaliacao do comportamento a fadiga e a corrosao-fadiga de juntas soldadas da liga Inconel 625 testada para uso em plaaformas off-shore

Energy Technology Data Exchange (ETDEWEB)

Pfingstag, M.E.; Schroeder, R.M.; Mueller, I.L. [Universidade Federal do Rio Grande do Sul (LAPEC/UFRGS), Porto Alegre, RS (Brazil). Dept. de Metalurgia. Lab. de Pesquisa em Corrosao], e-mail: maiquel10@walla.com

2006-07-01

The fatigue and corrosion fatigue behavior of welded Inconel 625 employed live like risers in off-shore platforms was studied. These risers may be employed integrally of this alloy, or combined with API 52 X60 steel in the form of 'Clads'. One of the most susceptible points in .these structures is the circumferential weld that joint the pipes together. In these regions, stresses and defects are generated by the welding process, and these material remind in contact with aggressive species like, chlorides and Co{sub 2} . Polarization curves, slow strain rate fatigue and corrosion fatigue tests were used to characterize the Inconel alloy behavior. In the welded deposit condition, this alloy shows an excellent resistance corrosion and a good fatigue and corrosion-fatigue behavior.(author)

Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

Science.gov (United States)

Wadsworth, Jeffrey

2016-12-01

In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

Current status of stainless steel industry and development of stainless steel

International Nuclear Information System (INIS)

Lee, Yong Deuk; Lee, Chan Soo; Kim Kwang Tae

2000-01-01

Stainless steel is not only clean and smooth in its surface, but also it is superior in quality in terms of corrosion resistance and strength. So that, it is widely in use in the field of construction, chemical installations, and other industries. Growth of stainless steel industry started since the steel technology was developed for mass production in 1960s. Since then stainless steel industry grew rapidly on account of diversified development in this field and growth rate went up to 5.8% per year comparable to 2.3% of steel growth. The rapid growth is attributed to significant industry developments in Europe and Japan in the years of 1970s and 1980s. In addition to these the expansion of stainless steel industry in Korea and Taiwan. Presently Korea produces about 120,000 tons of stainless steel and occupies about 8% of international market. This means Korea become the second largest single country in world in stainless steel production. Moreover Korea is to reinforce its domestic production line by affiliating production companies, increasing of production capability, and specializing in types of stainless steel. This paper is to describe activity of material development, and types of stainless steel for industry use. (Hong, J. S.)

The modeling of quadratic B-splines surfaces for the tomographic reconstruction in the FCC- type-riser

International Nuclear Information System (INIS)

Vasconcelos, Geovane Vitor; Dantas, Carlos Costa; Melo, Silvio de Barros; Pires, Renan Ferraz

2009-01-01

The 3D tomography reconstruction has been a profitable alternative in the analysis of the FCC-type- riser (Fluid Catalytic Cracking), for appropriately keeping track of the sectional catalyst concentration distribution in the process of oil refining. The method of tomography reconstruction proposed by M. Azzi and colleagues (1991) uses a relatively small amount of trajectories (from 3 to 5) and projections (from 5 to 7) of gamma rays, a desirable feature in the industrial process tomography. Compared to more popular methods, such as the FBP (Filtered Back Projection), which demands a much higher amount of gamma rays projections, the method by Azzi et al. is more appropriate for the industrial process, where the physical limitations and the cost of the process require more economical arrangements. The use of few projections and trajectories facilitates the diagnosis in the flow dynamical process. This article proposes an improvement in the basis functions introduced by Azzi et al., through the use of quadratic B-splines functions. The use of B-splines functions makes possible a smoother surface reconstruction of the density distribution, since the functions are continuous and smooth. This work describes how the modeling can be done. (author)

EVALUACIÓN MICROMAGNÉTICA DEL NIVEL DE TENSIONES EN ALAMBRES DE TRACCIÓN DE RISERS FLEXIBLES

Directory of Open Access Journals (Sweden)

JOSÉ MATOS

2013-01-01

Full Text Available En el presente trabajo se describe el uso de un método no destructivo que combina las medidas de los parámetros micromagnéticos para cuantificar las tensiones durante los ensayos de tracción en alambres que componen la armadura estructural de risers flexibles. Este método consideró las técnicas de análisis armónico del campo magnético tangencial, análisis de ruido Barkhausen y el análisis del incremento de la permeabilidad, mediante el ensayo de tracción con carga controlada. Se utiliza la regresión lineal de multiparámetros para analizar los datos de cada técnica en forma individual y en conjunto, con el objetivo de correlacionar los valores conocidos de las cargas con los valores medidos en los ensayos realizados. Los resultados muestran una buena relación de los valores obtenidos mediante el método micromagnético y las cargas aplicadas a los cuerpos de prueba, demostrando la eficacia de la técnica en estas aplicaciones.

[Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

Science.gov (United States)

Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

2016-02-20

To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

Compactibility of atomized high-speed steel and steel 3 powders

International Nuclear Information System (INIS)

Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

1985-01-01

Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

Science.gov (United States)

Aslani, Farhad; Nejadi, Shami

2012-09-01

Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

The steel scrap age.

Science.gov (United States)

Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

2013-04-02

Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Directory of Open Access Journals (Sweden)

Wenning Shen

Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

Plasma nitriding of steels

CERN Document Server

Aghajani, Hossein

2017-01-01

This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

Steel

International Nuclear Information System (INIS)

Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

1977-01-01

Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

Tool steels

DEFF Research Database (Denmark)

Højerslev, C.

2001-01-01

On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

Substitution of modified 9 Cr-1 Mo steel for austentic stainless steels

International Nuclear Information System (INIS)

Sikka, V.K.

1982-04-01

This report describes the current program to develop a high-strength ferritic-martensitic steel. The alloy is essentially Fe-9% Cr-1% Mo with small additions of V and Nb and is known as modifed 9 Cr-1 Mo steel. Its elevated-temperature properties and design allowable stresses match those of type 304 stainless steel for temperatures up to 600 0 C and exceed those of other ferritic steels by factors of 2 to 3. The improved strength of this alloy permits its use in place of stainless steels for many applications

Weldability of Stainless Steels

International Nuclear Information System (INIS)

Saida, Kazuyoshi

2010-01-01

It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Science.gov (United States)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

Compresibility and sinterability of HCx PM steel diluted with stainless steels

Directory of Open Access Journals (Sweden)

Elena Gordo

2003-12-01

Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

Directory of Open Access Journals (Sweden)

A. Verma

2010-06-01

Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

Interaction model of steel ladle of continuous caster in steel works

Directory of Open Access Journals (Sweden)

Huang Bang Fu

2016-01-01

Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

Age-hardening susceptibility of high-Cr ODS ferritic steels and SUS430 ferritic steel

Energy Technology Data Exchange (ETDEWEB)

Chen, Dongsheng, E-mail: chen.dongsheng85@gmail.com [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko; Han, Wentuo; Je, Hwanil [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan)

2015-10-15

Highlights: • The role of oxide particles in α/α′ phase decomposition behavior; microstructure of phase decomposition observed by TEM. • The characteristics of ductility loss caused by age-hardening. • Correlation of phase decomposition and age-hardening explained by dispersion strengthened models. • Age-hardening susceptibility of ODS steels and SUS430 steel. - Abstract: The effect of aging on high-Cr ferritic steels was investigated with focusing on the role of oxide particles in α/α′ phase decomposition behavior. 12Cr-oxide dispersion strengthened (ODS) steel, 15Cr-ODS steel and commercial SUS430 steel were isothermally aged at 475 °C for up to 10,000 h. Thermal aging caused a larger hardening in SUS430 than 15Cr-ODS, while 12Cr-ODS showed almost no hardening. A characteristic of the ODS steels is that the hardening was not accompanied by the significant loss of ductility that was observed in SUS430 steel. After aging for 2000 h, SUS430 steel shows a larger ductile–brittle transition temperature (DBTT) shift than 15Cr-ODS steel, which suggests that the age-hardening susceptibility is lower in 15Cr-ODS steel than in conventional SUS430 steel. Thermal aging leaded to a large number of Cr-rich α′ precipitates, which were confirmed by transmission electron microscopy (TEM). Correlation of age-hardening and phase decomposition was interpreted by Orowan type strengthening model. Results indicate that oxide particles cannot only suppress ductility loss, but also may influence α/α′ phase decomposition kinetics.

Dynamic Responses of Flexible Cylinders with Low Mass Ratio

Science.gov (United States)

Olaoye, Abiodun; Wang, Zhicheng; Triantafyllou, Michael

2017-11-01

Flexible cylinders with low mass ratios such as composite risers are attractive in the offshore industry because they require lower top tension and are less likely to buckle under self-weight compared to steel risers. However, their relatively low stiffness characteristics make them more vulnerable to vortex induced vibrations. Additionally, numerical investigation of the dynamic responses of such structures based on realistic conditions is limited by high Reynolds number, complex sheared flow profile, large aspect ratio and low mass ratio challenges. In the framework of Fourier spectral/hp element method, the current technique employs entropy-viscosity method (EVM) based large-eddy simulation approach for flow solver and fictitious added mass method for structure solver. The combination of both methods can handle fluid-structure interaction problems at high Reynolds number with low mass ratio. A validation of the numerical approach is provided by comparison with experiments.

Redemption of asthma pharmaceuticals among stainless steel and mild steel welders

DEFF Research Database (Denmark)

Kristiansen, Pernille; Jørgensen, Kristian Tore; Hansen, Johnni

2015-01-01

PURPOSE: The purpose was to examine bronchial asthma according to cumulative exposure to fume particulates conferred by stainless steel and mild steel welding through a proxy of redeemed prescribed asthma pharmaceuticals. METHODS: A Danish national company-based historical cohort of 5,303 male ever...... was estimated by combining questionnaire data on welding work with a welding exposure matrix. The estimated exposure accounted for calendar time, welding intermittence, type of steel, welding methods, local exhaustion and welding in confined spaces. Hazard ratios (HRs) with 95 % confidence intervals (CIs) were...... nonsignificant increased rate of redemption of asthma medicine was observed among high-level exposed stainless steel welders in comparison with low-level exposed welders (HR 1.54, 95 % CI 0.76-3.13). This risk increase was driven by an increase risk among non-smoking stainless steel welders (HR 1.46, 95 % CI 1...

Nitrogen-alloyed martensitic steels

International Nuclear Information System (INIS)

Berns, H.

1988-01-01

A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

Directory of Open Access Journals (Sweden)

Debanshu Bhattacharya

2014-12-01

Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

Notch aspects of RSP steel microstructure

Directory of Open Access Journals (Sweden)

Michal Černý

2012-01-01

Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

Steel-reinforced concrete-filled steel tubular columns under axial and lateral cyclic loading

Science.gov (United States)

Farajpourbonab, Ebrahim; Kute, Sunil Y.; Inamdar, Vilas M.

2018-03-01

SRCFT columns are formed by inserting a steel section into a concrete-filled steel tube. These types of columns are named steel-reinforced concrete-filled steel tubular (SRCFT) columns. The current study aims at investigating the various types of reinforcing steel section to improve the strength and hysteresis behavior of SRCFT columns under axial and lateral cyclic loading. To attain this objective, a numerical study has been conducted on a series of composite columns. First, FEM procedure has been verified by the use of available experimental studies. Next, eight composite columns having different types of cross sections were analyzed. For comparison purpose, the base model was a CFT column used as a benchmark specimen. Nevertheless, the other specimens were SRCFT types. The results indicate that reinforcement of a CFT column through this method leads to enhancement in load-carrying capacity, enhancement in lateral drift ratio, ductility, preventing of local buckling in steel shell, and enhancement in energy absorption capacity. Under cyclic displacement history, it was observed that the use of cross-shaped reinforcing steel section causes a higher level of energy dissipation and the moment of inertia of the reinforcing steel sections was found to be the most significant parameter affecting the hysteresis behavior of SRCFT columns.

Structural amorphous steels

International Nuclear Information System (INIS)

Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

2004-01-01

Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

Prospects of structural steels

International Nuclear Information System (INIS)

Bannykh, O.A.

2012-01-01

The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

International Nuclear Information System (INIS)

Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

1997-01-01

The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

Damascus steel ledeburite class

Science.gov (United States)

Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

2017-02-01

Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

Science.gov (United States)

Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

2017-11-01

The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

Improved Friction Joint With Self-Locking Grips

DEFF Research Database (Denmark)

Costache, Andrei; Glejbøl, Kristian; Sivebæk, Ion Marius

2016-01-01

Flexible risers are used in the oil industry to transport liquids and gas from the seafloorto extraction and production equipment at the sea surface. Ongoing research aims at using composite materials instead of steel, in order to reduce weight and increase stiffness. Ensuring an optimal load......-depth understanding of the influence between friction, geometrical parameters,and performance, making it possible to optimize the design. Results show that this grip system offers immediate technical applications, in a variety of conditions....

Stahlschüssel key to steel

CERN Document Server

Wegst, W S

2016-01-01

The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

Methods of forging steel

OpenAIRE

Pečoler, Primož

2014-01-01

The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

Corrosion characteristics of DMR-1700 steel and comparison with different steels in marine environment

International Nuclear Information System (INIS)

Gurrappa, I.; Malakondaiah, G.

2005-01-01

In the present paper, a systematic corrosion study has been carried out on DMR-1700 steel to understand the protective nature of oxide scale that forms on its surface under marine environmental conditions. Further, the studies related to oxide scales as well as pitting and crevice corrosion resistance of both stainless steels and widely used low alloy steel EN24 in marine environment have been studied for comparison purpose. The surface morphologies of corroded steels have been observed under scanning electron microscope (SEM) in order to understand the nature of corrosion. A high performance protective coating that has been developed for protection of low alloy steels DMR-1700 and EN24 against corrosion is presented after stressing the importance of surface engineering in enhancing the life of steels. Based on the studies with different techniques, DMR-1700 steel has been recommended for manufacture of components used in aerospace systems in association with appropriate protective coating for improving their efficiency

Characterization of D2 tool steel friction surfaced coatings over low carbon steel

International Nuclear Information System (INIS)

Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

2013-01-01

Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

Methods of making bainitic steel materials

Science.gov (United States)

Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

2018-01-16

Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

DEFF Research Database (Denmark)

Berglund, J.; Brown, C.A.; Rosén, B.-G.

2010-01-01

This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

Steels from materials science to structural engineering

CERN Document Server

Sha, Wei

2013-01-01

Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

Microstructural characterisation and corrosion performance of old railway girder bridge steel and modern weathering structural steel

International Nuclear Information System (INIS)

Tewary, N.K.; Kundu, A.; Nandi, R.; Saha, J.K.; Ghosh, S.K.

2016-01-01

Highlights: • Microstructure and corrosion performance are compared for two structural steels. • Microstructure evolution shows primarily ferrite-pearlite in both the steels. • Steels show higher corrosion rate in 1% HCl solution than in 3.5% NaCl solution. • The corrosion products show the presence of oxide, hydroxide and oxy-hydroxides. • The corroded surface reveals morphologies like flowery, cotton balls and rosette. - Abstract: A comparison on microstructure and corrosion performance has been made between the two structural steels used in old railway girder bridge (Sample A) and modern grades of weathering structural steel (Sample B). The microstructures, viewed under optical microscope and scanning electron microscope (SEM), show mainly ferrite-pearlite phase constituents in both the steels, A and B. The phase fraction analysis shows higher amount of pearlite in steel A compared to that of steel B. The grain size of steel A is larger than that of steel B under identical processing condition. The immersion corrosion test in 3.5% NaCl shows that the corrosion rate of steel A increases with time, while the same for steel B decreases with time. On the other hand, corrosion test in 1% HCl shows that the corrosion rate of both steel A and B is higher as compared to that of NaCl which always decreases with time. The XRD analysis of corrosion products show the presence of many oxides, hydroxide and oxy-hydroxide like Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH), Akaganeite (β-FeOOH), Magnetite (Fe_3O_4) and Maghemite (γ-Fe_2O_3) in both the steels. The SEM images of corroded surfaces reveal different morphologies like flowery, cotton balls and rosette etc. which indicate that the corrosion products primarily contain Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH) and Akaganeite (β-FeOOH).

Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

International Nuclear Information System (INIS)

Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

2012-01-01

In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

Comparison of the performance of concrete-filled steel tubular and hollow steel diagrid buildings

Science.gov (United States)

Peter, Minu Ann; S, Sajith A.; Nagarajan, Praveen

2018-03-01

In the recent construction scenario, diagrid structures are becoming a popular high-rise building structural system. Diagrid structures consist of diagonals in the perimeter and an interior core. The corner and interior vertical columns are not required due to the structural efficiency of diagrid structural systems. Steel and concrete are commonly used material for diagrid. An alternate material for diagrid is concrete-filled steel tube (CFST). CFST incorporates the advantages of both steel and concrete. In CFST, the inward buckling of the steel tube is effectively prevented by the filled concrete. The compressive strength of concrete increases due to the tri-axial state of stress in concrete induced by the steel tube. The longitudinal as well as lateral reinforcement to the concrete core is also provided by the steel tube. This paper compares the performance of CFST and steel diagrid buildings using linear static analysis. For this purpose, a 12 storey and 36 storey building are analysed using finite element method and CFST diagrid building is found to perform better.

Hydrogen gas embrittlement of stainless steels mainly austenitic steels. Volumes 1 and 2

International Nuclear Information System (INIS)

Azou, P.

1988-01-01

Steel behavior in regard to hydrogen is examined especially austenitic steels. Gamma steels are studied particularly the series 300 with various stabilities and gamma steels with improved elasticity limit for intermetallic phase precipitation and nitrogen additions. A two-phase structure γ + α' is also studied. All the samples are tested for mechanical behavior in gaseous hydrogen. Influence of metallurgical effects and of testing conditions on hydrogen embrittlement are evidenced. Microstructure resulting from mechanical or heat treatments, dislocation motion during plastic deformation and influence of deformation rate are studied in detail [fr

Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

International Nuclear Information System (INIS)

Haidar, Y.; Astier, J.

2009-01-01

The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

Challenges in Special Steel Making

Science.gov (United States)

Balachandran, G.

2018-02-01

Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

Trends in steel technology

International Nuclear Information System (INIS)

Anon.

1980-01-01

Dual phase steels, composite products, and microalloyed steels are making inroads in the automotive industry applications for bumpers, automotive parts, bodies, mechanical parts, suspension and steering equipment and truck bumpers. New steels are also used to support solar mirrors and cells, in corrosive environments in the oil and gas industry, fusion reactors, and pressure vessels in nuclear power plants

Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

Directory of Open Access Journals (Sweden)

Mindaugas Petkevičius

2011-04-01

Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

Connection behaviour and the robustness of steel-framed structures in fire

Directory of Open Access Journals (Sweden)

Burgess Ian

2018-01-01

Full Text Available The full-scale fire tests at Cardington in the 1990s, and the collapse of at least one of the WTC buildings in 2001, illustrated that connections are potentially the most vulnerable parts of a structure in fire. Fracture of connections causes structural discontinuities and reduces the robustness provided by alternative load paths. An understanding of connection performance is essential to the assessment of structural robustness, and so to structural design against progressive collapse. The forces and deformations to which connectionscan be subjected during a fire differ significantly from those assumed in general design. The internal forces i generally start with moment and shear at ambient temperature, then superposing compression in the initial stages of a fire, which finally changes to catenary tension at high temperatures. If a connection does not have sufficient resistance or ductility to accommodate simultaneous large rotations and normal forces, then connections may fracture, leading to extensive damage or progressive collapse of the structure. Practical assessment of the robustness of steel connections in fire will inevitably rely largely on numerical modelling, but this is unlikely to include general-purpose finite element modelling, because of the complexity of such models. The most promising alternative is the component method, a practical approach which can be included within global three-dimensional frame analysis. The connection is represented by an assembly of individual components with known mechanical properties. Component characterization must include high-deflection elevated-temperature behaviour, and represent it up to fracture.In reality a connection may either be able to regain its stability after the initial fracture of one (or a few components, or the first failure may trigger a cascade of failures of other components, leading to complete detachment of the supported member. Numerical modelling must be capable of

Ductile fracture of two-phase welds under 77K. [Steel-EhP810, steel-EhP666, steel-08Kh18N10T, steel-EhP659-VI, steel-chP810

Energy Technology Data Exchange (ETDEWEB)

Yushchenko, K.A.; Voronin, S.A.; Pustovit, A.I.; Shavel' , A.V.

The effect of the type of welding and fillers on crack resistance of welded joints high-strength steel EhP810 and its various compounds with steels EhP666, 08Kh18N10T has been studied. For the welding of steel EhP810 with steels EhP810, EhP666, 08Kh18N10T electron-beam, automatic, argon tungsten arc with non-consumable electrode with various fillers, as well as argon metal-arc welding with consumable electrode, were used. It is shown, that for a joint, made by electron-beam welding, parameters sigmasub(u), Ksub(IcJ), KCV are higher than for a joint of a similar phase structure made using filler wire EhP659-VI. It is explained by the fact, that during electron-beam welding joint metal refining takes place, which removes gases. In welded joints of chP810 steel, having joints with austenitic structure, characteristic of crack resistance Ssub(c) increases by more than 0.2 mm in contrast to two-phase joints, which conventional yield strength at 77 K exceeds 1000 MPa. It is worth mentioning, that for other classes of steels formation of two-phase structure of joint increases welded joint resistance to brittle fracture. It is possible to obtain the required structure of joint with assigned level of resistance to brittle fracture by means of the use of different fillers, optimum and welding procedure, regulating the part of the basic metal in joint content.

Steel Industry Wastes.

Science.gov (United States)

Schmidtke, N. W.; Averill, D. W.

1978-01-01

Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

Fatigue damage of steel components

DEFF Research Database (Denmark)

Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

2014-01-01

Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

Corrosion of mild steel and stainless steel by marine Vibrio sp.

Digital Repository Service at National Institute of Oceanography (India)

PrabhaDevi; Wagh, A.B.

Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

The Study for Recycling NORM - Contaminated Steel Scraps from Steel Industry

International Nuclear Information System (INIS)

Tsai, K. F.; Lee, Y. S.; Chao, H. E.

2003-01-01

Since 1994, most of the major steel industries in Taiwan have installed portal monitor to detect the abnormal radiation in metal scrap feed. As a result, the discovery of NORM (Naturally Occurring Radioactive Material) has increased in recent years. In order to save the natural resources and promote radiation protection, an experimental melting process for the NORM contaminated steel scraps was carried out by the Institute of Nuclear Energy Research (INER) Taiwan, ROC. The experimental melting process has a pretreatment step that includes a series of cutting and removal of scales, sludge, as well as combustible and volatile materials on/in the steel scraps. After pretreatment the surface of the steel scraps are relatively clean. Then the scraps are melted by a pilot-type induction furnace. This experiment finally produced seven ingots with a total weight of 2,849 kg and 96.8% recovery. All of the surface dose rates are of the background values. The activity concentrations of these ingots are also below the regulatory criteria. Thus, these NORM-bearing steel scraps are ready for recycling. This study has been granted by the regulatory authority

Steel: Price and Policy Issues

National Research Council Canada - National Science Library

Cooney, Stephen

2006-01-01

Steel prices remain at historically elevated levels. The rapid growth of steel production and demand in China is widely considered as a major cause of the increases in both steel prices and the prices of steelmaking inputs...

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

International Nuclear Information System (INIS)

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

Fracture Mechanisms in Steel Castings

Directory of Open Access Journals (Sweden)

Stradomski Z.

2013-09-01

Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

On choice of tempered steels

International Nuclear Information System (INIS)

Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

1978-01-01

For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

Volatilization from PCA steel alloy

Energy Technology Data Exchange (ETDEWEB)

Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

1996-08-01

The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

Risk of lung cancer according to mild steel and stainless steel welding

DEFF Research Database (Denmark)

Sørensen, Anita Rath; Thulstrup, Ane Marie; Hansen, Johnni

2007-01-01

OBJECTIVES: Whether the elevated risk of lung cancer observed among welders is caused by welding emissions or by confounding from smoking or asbestos exposure is still not resolved. This question was addressed in a cohort with a long follow-up and quantified estimates of individual exposure.......06-1.70)]. Among the stainless steel welders, the risk increased significantly with increasing accumulative welding particulate exposure, while no exposure-response relation was found for mild steel welders, even after adjustment for tobacco smoking and asbestos exposure. CONCLUSIONS: The study corroborates...... earlier findings that welders have an increased risk of lung cancer. While exposure-response relations indicate carcinogenic effects related to stainless steel welding, it is still unresolved whether the mild steel welding process carries a carcinogenic risk....

Review on Cold-Formed Steel Connections

Science.gov (United States)

Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

2014-01-01

The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

Radiation embrittlement of WWER 440 pressure vessel steel and of some improved steels by western producers

International Nuclear Information System (INIS)

Koutsky, J.; Vacek, M.; Stoces, B.; Pav, T.; Otruba, J.; Novosad, P.; Brumovsky, M.

1982-01-01

The resistance was studied of Cr-Mo-V type steel 15Kh2MFA to radiation embrittlement at an irradiation temperature of around 288 degC. Studied was the steel used for the manufacture of the pressure vessel of the Paks nuclear reactor in Hungary. The obtained results of radiation embrittlement and hardening of steel 15Kh2MFA were compared with similar values of Mn-Ni-Mo type steels A 533-B and A 508 manufactured by leading western manufacturers within the international research programme coordinated by the IAEA. It was found that the resistance of steel 15Kh2MFA to radiation embrittlement is comparable with steels A 533-B and A 508 by western manufacturers. (author)

A comparison of the iraddiated tensile properties of a high-manganese austenitic steel and type 316 stainless steel

International Nuclear Information System (INIS)

Klueh, R.L.; Grossbeck, M.L.

1984-01-01

The USSR steel EP-838 is a high-manganese, low-nickel steel that also has lower chromium and molybdenum than type 316 stainless steel. Tensile specimens of 20%-cold-worked EP-838 and type 316 stainless steel were irradiated in the High Flux Isotope Reactor (HFIR) at the coolant temperature (approx.=50 0 C). A displacement damage level of 5.2 dpa was reached for the EP-838 and up to 9.5 dpa for the type 316 stainless steel. Tensile tests at room temperature and 300 0 C on the two steels indicated that the irradiation led to increased strength and decreased ductility compared to the unirradiated steels. Although the 0.2% yield stress of the type 316 stainless steel in the unirradiated condition was greater than that for the EP-838, after irradiation there was essentially no difference between the strength or ductility of the two steels. The results indicate that the replacement of the majority of the nickel by manganese and a reduction of chromium and molybdenum in an austenitic stainless steel of composition near that for type 316 stainless steel has little effect on the irradiated and unirradiated tensile properties at low temperatures. (orig.)

Ductility of high chromium stainless steels

International Nuclear Information System (INIS)

Peretyat'ko, V.N.; Kazantsev, A.A.

1997-01-01

Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

Steels for nuclear power. I

International Nuclear Information System (INIS)

Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

1976-01-01

The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

The industrial ecology of steel

Energy Technology Data Exchange (ETDEWEB)

Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

2001-03-26

This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

DETERMINANTS OF RETAINED EARNINGS IN PROFITABLE STEEL COMPANIES IN INDIA: A STUDY OF STEEL SECTOR

OpenAIRE

Dr. Sohaib Masood

2018-01-01

In this paper an attempt has been made to identify the important determinants of retained earnings in profitable steel companies in steel sector of India and which have impact on the retention of earnings of steel companies under study. Multiple linear regression is used to identify the determinants of retained earnings for a period of sixteen years. Also the importance of retained earnings as a source of finance for steel sector companies is also studied in the paper.

Empleo de la cáscara de arroz en la fundición de piezas de acero al carbono//Using of rice husk in the carbon steel casting parts process

Directory of Open Access Journals (Sweden)

Juan Carlos Cruz-Pérez

2012-05-01

Full Text Available Los materiales auxiliares desempeñan un papel importante en el aumento de la eficiencia tecnológica del proceso de fundición de piezas de acero al carbono. En este artículo se exponen los primeros resultados del empleo de la cáscara de arroz como material termoaislante en la obtención de piezas fundidas de acero al carbono. En los experimentos se evaluó la influencia  de seis combinaciones de las variables espesor de pared del casquillo y capa de cobertura. En la confección de los casquillos se utilizó cáscara de arroz triturada, la que posteriormente fue aglutinada con silicato de sodio, apisonada y endurecida con CO2, mientras que la cobertura se utilizó sin procesamiento previo. El mayor nivel de entrega de acero se obtuvo al emplear un espesor de casquillo de 65 mm y una altura de cobertura de 85 mm. El valor del ASAF generado por las variantes experimentales resultó igual o inferior a 0,48. Palabras claves: casquillo termoaislante, polvo de cobertura, cáscara de arroz, acero fundido.______________________________________________________________________________ Abstract Feeding auxiliary materials perform a very important role in improves technological efficiency of carbon steel casting parts process. In this article are exposing the first results in the rice husk using as an insulating material in such process. The variables sleeve thickness and covering thickness’ influence were evaluated in six combinations by means of experiments. In sleeves preparation was used crushed rice husk, which was agglutinated with sodium silicate, compacted and hardened with CO2, meanwhile as covering it was uses without previous preparation. The mayor liquid steel delivering level was get employing 65 mm sleeve thickness and 85 mm covering thickness. The ASAF value generated for experimental variants was equal or inferior to 0.48. Key words: insulating sleeve, riser sleeve, hot topping, rice husk, steel cast.

Advanced cold rolled steels for automotive applications

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

2009-01-15

Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

Science.gov (United States)

Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

2017-11-01

Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

International Nuclear Information System (INIS)

Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

2016-01-01

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

Directory of Open Access Journals (Sweden)

Wanchen XIE

2017-08-01

Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

Steel alloys

International Nuclear Information System (INIS)

Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

1977-01-01

The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

Clean steels for fusion

International Nuclear Information System (INIS)

Gelles, D.S.

1995-03-01

Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels

Thermal stability of manganese-stabilized stainless steels

International Nuclear Information System (INIS)

Klueh, R.L.; Kenik, E.A.

1993-01-01

Previous work on a series of experimental high-manganese reduced-activation austenitic stainless steels demonstrated that they have improved tensile properties relative to type 316 stainless steel in both the annealed and 20% cold-worked conditions. Steels were tested with an Fe-20Mn-12Cr-0.25C (in weight percent) base composition, to which various combinations of Ti, W, V, P, and B were added. Tensile tests have now been completed on these steels after thermal aging at 600 degrees C. Thermal stability varied with composition, but the alloys were as stable or more stable than type 316 stainless steel. the strength of the annealed steels increased slightly after aging to 5000 h, while a strength decrease occurred for the cold worked steel. In both conditions, a steel containing a combination of all the alloying elements was most stable and had the best strength after thermal aging 5000 h at 600 degrees C. Despite having much higher strength than 316 stainless steel after aging, the ductility of the strongest experimental alloy was still as good as that of 316 stainless steel

PACDIN statement of methods

Science.gov (United States)

Tur, M.; Baeza, L.; Fuenmayor, F. J.; García, E.

2015-03-01

PAntograph-Catenary Dynamic Interaction (PACDIN) is a code developed by the vehicle technology research centre (CITV) of the Universitat Politècnica de València in collaboration with the railway company Talgo S.L. The model of the catenary is a finite element model using absolute nodal coordinates. It is based on a general formulation that can be applied for analysing a wide range of catenary configurations, including stitch wire, transitions or non-straight path tracks. The formulation is fully non-linear and includes large deformations, dropper slackening and contact interaction. The model is linearised when deformations are small, as in the case of the benchmark dynamic analysis. The results of the PACDIN code show a good agreement with the average results of other benchmark codes.

Small-bore-piping seismic-test findings

International Nuclear Information System (INIS)

Severud, L.K.; Barta, D.A.; Anderson, M.J.

1981-12-01

Description is given of a test series in which a 1-inch diameter stainless steel pipe system was subjected to dynamic testing. The test system consisted of approximately 40-feet of schedule 40 pipe, with several bends and risers, supported from a rigid test frame. FFTF prototypic pipe clamps, dead weight supports, mechanical snubbers, and insulation were utilized. Several variations of the pipe support configuration were tested. Measured test results are compared with analytical predictions for each configuration. Plans for future testing are discussed

Sliding wear characteristics of carburized steels and thermally refined steels implanted with nitrogen ions

International Nuclear Information System (INIS)

Terashima, Keiichi; Koda, Hiroyuki; Takeuchi, Eiichi.

1995-01-01

In order to concretely examine the application of surface reforming by ion implantation, nitrogen ion implantation was applied to the thermally refined steels S45C and SCM440 and the carburized steel SCM415, which are high versatile steels for mechanical structures, and their friction and wear characteristics were examined. The results are summarized as follows. In the surface-reformed material, in which nitrogen was implanted for the purpose of improving the seizure durability of the carburized steel, the load-frictional coefficient curve in lubricated sliding friction was similar to that of the material without implantation, but it was recognized that the load at which seizure occurred reached 2000 kgf or more, and as the amount of implantation was more, the material withstood higher load. In the lubricated sliding friction using a pin-ring type wear testing machine of the thermally refined steels and those to which implantation was applied, it was recognized that the specific wear amount was less in the implanted steels than in those without implantation. The results of the analysis of the implanted surface layers and the friction surfaces are reported. (K.I.)

Larson-Miller Constant of Heat-Resistant Steel

Science.gov (United States)

Tamura, Manabu; Abe, Fujio; Shiba, Kiyoyuki; Sakasegawa, Hideo; Tanigawa, Hiroyasu

2013-06-01

Long-term rupture data for 79 types of heat-resistant steels including carbon steel, low-alloy steel, high-alloy steel, austenitic stainless steel, and superalloy were analyzed, and a constant for the Larson-Miller (LM) parameter was obtained in the current study for each material. The calculated LM constant, C, is approximately 20 for heat-resistant steels and alloys except for high-alloy martensitic steels with high creep resistance, for which C ≈ 30 . The apparent activation energy was also calculated, and the LM constant was found to be proportional to the apparent activation energy with a high correlation coefficient, which suggests that the LM constant is a material constant possessing intrinsic physical meaning. The contribution of the entropy change to the LM constant is not small, especially for several martensitic steels with large values of C. Deformation of such martensitic steels should accompany a large entropy change of 10 times the gas constant at least, besides the entropy change due to self-diffusion.

Properties of hot rolled steels for enamelling

International Nuclear Information System (INIS)

Gavrilovski, Dragica; Gavrilovski, Milorad

2003-01-01

The results of an investigation of the structure and properties of experimental produced hot rolled steels suitable for enamelling are presented in the paper. Hot rolled steels for enamelling represent a special group of the steels for conventional enamelling. Their quality has to be adapted to the method and conditions of enamelling. Therefore, these steels should meet some specific requirements. In addition to usual investigation of the chemical composition and mechanical properties, microstructure and quality of the steel surface also were investigated. The basic aim was to examine steels capability for enamelling, i. e. steels resistance to the fish scales phenomena, by trial enamelling, as well as quality of the steel - enamel contact surface, to evaluate the binding. Also, the changes of the mechanical properties, especially the yield point, during thermal treatment, as a very specific requirement, were investigated, by simplified method. Good results were obtained confirming the steels capability for enamelling. (Original)

Reduced-activation steels: present status and future development

International Nuclear Information System (INIS)

Klueh, R.L.

2007-01-01

Full text of publication follows: Reduced-activation steels for fusion reactor applications were developed in the 1980's to replace the commercial elevated- temperature steels first considered. In the United States, this involved replacing Sandvik HT9 and modified 9Cr-1Mo steels. Reduced-activation steels, which were developed for more rapid radioactivity decay following exposure in a fusion neutron environment, were patterned after the commercial steels they were to replace. The objective for the reduced-activation steels was that they have strengths (yield stress and ultimate tensile strength from room temperature to 600 deg. C) and impact toughness (measured in a Charpy test) comparable to or better than the steels they were replacing. That objective was achieved in reduced-activation steels developed in Japan, Europe, and the United States. Since the reduced-activation steels were developed in the 1980's, reactor designers have been interested designs for increased efficiency of future fusion plants. This means reactors will need to operate at higher temperatures-above 550 deg. C, which is the upper-temperature limit for the reduced-activation steels. Although the tensile and impact toughness of the reduced-activation steels exceed those of the commercial steels they were patterned after, their creep-rupture properties are inferior to some of the commercial steels they replaced. furthermore, they are much inferior to commercial steels that have been developed since the 1980's. Reasons for why the creep-rupture properties for the new commercial ferritic/martensitic steels are superior to the earlier commercial steels and the reduced-activation steels were examined. The reasons involve compositional changes that were made in the earlier commercial steels to give the new commercial steels their superior properties. Computational thermodynamics calculations were carried out to compare the expected equilibrium phases. It appears that similar changes in composition

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien

2014-06-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

KAUST Repository

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

Scientific and Technological Principles of Development of New Cold-Resistant Arc-Steels (Steels for Arctic Applications)

Science.gov (United States)

Sych, O. V.; Khlusova, E. I.; Yashin, E. A.

2017-12-01

The paper presents the results of quantitative analysis of C, Mn, Ni and Cu content on strength and cold-resistance of rolled plates. Relations between the ferritic-bainitic structure morphology and anisotropy and steel performance characteristics have been established. Influence of thermal and deformation rolling patterns on steel structure has been studied. The steel chemical composition has been improved and precision thermomechanical processing conditions for production of cold-resistant Arc-steel plates have been developed.

Irradiation embrittlement of pressure vessel steels

International Nuclear Information System (INIS)

Brumovsky, M.; Vacek, M.

1975-01-01

A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

Heat treatments in a conventional steel to reproduce the microstructure of a nuclear grade steel

International Nuclear Information System (INIS)

Rosalio G, M.

2014-01-01

The ferritic steels used in the manufacture of pressurized vessels of Boiling Water Reactors (BWR) suffer degradation in their mechanical properties due to damage caused by the neutron fluxes of high energy bigger to a Mega electron volt (E> 1 MeV) generated in the reactor core. The materials with which the pressurized vessels of nuclear reactors cooled by light water are built correspond to low alloy ferritic steels. The effect of neutron irradiation on these steels is manifested as an increase in hardness, mechanical strength, with the consequent decrease in ductility, fracture toughness and an increase in temperature of ductile-brittle transition. The life of a BWR is 40 years, its design must be considered sufficient margin of safety because pressure forces experienced during operation, maintenance and testing of postulated accident conditions. It is necessary that under these conditions the vessel to behave ductile and likely to propagate a fracture is minimized. The vessels of light water nuclear reactors have a bainite microstructure. Specifically, the reactor vessels of the nuclear power plant of Laguna Verde (Veracruz, Mexico) are made of a steel Astm A-533, Grade B Class 1. At present they are carrying out some welding tests for the construction of a model of a BWR, however, to use nuclear grade steel such as Astm A-533 to carry out some of the welding tests, is very expensive; perform these in a conventional material provides basic information. Although the microstructure present in the conventional material does not correspond exactly to the degree of nuclear material, it can take of reference. Therefore, it is proposed to conduct a pilot study to establish the thermal treatment that reproduces the microstructure of nuclear grade steel, in conventional steel. The resulting properties of the conventional steel samples will be compared to a JRQ steel, that is a steel Astm A-533, Grade B Class 1, provided by IAEA. (Author)

Controlling DC permeability in cast steels

Energy Technology Data Exchange (ETDEWEB)

Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

2017-05-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Controlling DC permeability in cast steels

International Nuclear Information System (INIS)

Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

2017-01-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

STEFINS: a steel freezing integral simulation program

International Nuclear Information System (INIS)

Frank, M.V.

1980-09-01

STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included

Nitrogen-containing steels and thermomechanical treatment

International Nuclear Information System (INIS)

Kaputkina, L.; Prokoshkina, V.G.; Svyazhin, G.

2004-01-01

The strengthening of nitrogen-containing corrosion-resistant steels resulting from alloying and thermomechanical treatment have been investigated using X-ray diffraction analysis, light microscopy, hardness measurements and tensile testing. Combined data have been obtained for nitrogen interaction with alloying elements , peculiarities of deformed structure and short-range of nitrogen-containing steels of various structural classes. The higher nitrogen and total alloying element contents, the higher deformation strengthening. Prospects of use the steels with not high nitrogen content and methods of their thermomechanical strengthening are shown. High temperature thermomechanical treatment (HTMT) is very effective for obtaining high and thermally stable constructional strength of nitrogen-containing steels of all classes. The HTMT is most effective if used in a combination with dispersion hardening for aging steels or in the case of mechanically unstable austenitic steels. (author)

Automated Steel Cleanliness Analysis Tool (ASCAT)

Energy Technology Data Exchange (ETDEWEB)

Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

2005-12-30

The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

Automated Steel Cleanliness Analysis Tool (ASCAT)

International Nuclear Information System (INIS)

Gary Casuccio; Michael Potter; Fred Schwerer; Richard J. Fruehan; Dr. Scott Story

2005-01-01

The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

Stress and Pore Pressure Measurement in IODP Riser Drilling: An Example from Expedition 319, Kumano Basin offshore SW Honshu, Japan

Science.gov (United States)

Saffer, D. M.; McNeill, L. C.; Byrne, T. B.; Araki, E.; Flemings, P. B.; Conin, M.; Eguchi, N. O.; Takahashi, K.; Toczko, S.; Boutt, D. F.; Doan, M.; Kano, Y.; Ito, T.; Lin, W.

2009-12-01

In summer 2009, Integrated Ocean Drilling Program (IODP) Expedition 319 drilled a 1600 m deep riser borehole (Site C0009) in the Kumano Basin offshore SW Japan, to investigate the properties, structure and state of stress in the hanging wall above the subduction plate boundary. The first riser-based scientific drilling in IODP history allowed us to make several new scientific measurements including in situ stress magnitude, pore pressure and permeability using the Modular Formation Dynamics Tester (MDT) wireline tool, and measurement of minimum stress magnitude from Leak-off Tests (LOT). In addition, continuous monitoring of mud weight, mud gas, annular pressure, and mud losses provided data to constrain formation pore fluid pressure and stress. At Site C0009, we conducted 2 LOTs below a casing shoe at 708.6 m depth and 11 successful MDT measurements, including 9 single probe tests to measure pore pressure and fluid mobility and 2 dual packer tests: 1 to measure permeability by a drawdown test, and 1 to measure in situ stress. Measured pore pressures are approximately hydrostatic to 1463.7 m depth. We observed only minor gas shows when drilling ahead (as in-place methane was liberated from the rock at the bit) but little or no gas during pipe connections. This indicates that the borehole mud pressure exceeded the formation pore pressure, and is consistent with the MDT measurements. Permeabilities range from ~10-16 m2 - 10-14 m2, and the observed variation is consistent with lithologic changes defined in gamma ray logs. The MDT measurement at 874.3 mbsf and the LOT at 708.6 m yield values for the least principal stress of 34.8 MPa and 30.2 MPa, respectively. Both are less than the vertical stress (Sv) computed from density logs. Partial mud circulation losses occurred when the borehole mud pressure exceeded the leak-off stress measured at the base of the casing shoe; this provides an additional indirect constraint on Shmin magnitude. Mud pressure slightly in excess

Corrosion of carbon steel and low-alloy steel in diluted seawater containing hydrazine under gamma-rays irradiation

International Nuclear Information System (INIS)

Nakano, Junichi; Yamamoto, Masahiro; Tsukada, Takashi

2014-01-01

Seawater was injected into reactor cores of Units 1, 2, and 3 in the Fukushima Daiichi nuclear power station as an urgent coolant. It is considered that the injected seawater causes corrosion of steels of the reactor pressure vessel and primary containment vessel. To investigate the effects of gamma-rays irradiation on weight loss in carbon steel and low-alloy steel, corrosion tests were performed in diluted seawater at 50°C under gamma-rays irradiation. Specimens were irradiated with dose rates of 4.4 kGy/h and 0.2 kGy/h. To evaluate the effects of hydrazine (N 2 H 4 ) on the reduction of oxygen and hydrogen peroxide, N 2 H 4 was added to the diluted seawater. In the diluted seawater without N 2 H 4 , weight loss in the steels irradiated with 0.2 kGy/h was similar to that in the unirradiated steels, and weight loss in the steels irradiated with 4.4 kGy/h increased to approximate 1.7 times of those in the unirradiated steels. Weight loss in the steels irradiated in the diluted seawater containing N 2 H 4 was similar to that in the diluted seawater without N 2 H 4 . When N 2 was introduced into the gas phase in the flasks during gamma-rays irradiation, weight loss in the steels decreased. (author)

Two-year outcomes of the Early Risers prevention trial with formerly homeless families residing in supportive housing.

Science.gov (United States)

Gewirtz, Abigail H; DeGarmo, David S; Lee, Susanne; Morrell, Nicole; August, Gerald

2015-04-01

This article reports 2-year outcomes from a cluster randomized, controlled trial of the Early Risers (ER) program implemented as a selective preventive intervention in supportive housing settings for homeless families. Based on the goals of this comprehensive prevention program, we predicted that intervention participants receiving ER services would show improvement in parenting and child outcomes relative to families in treatment-as-usual sites. The sample included 270 children in 161 families, residing in 15 supportive housing sites; multimethod, multi-informant assessments conducted at baseline and yearly thereafter included parent and teacher report of child adjustment, parent report of parenting self-efficacy, and parent-child observations that yielded scores of effective parenting practices. Data were modeled in HLM7 (4-level model accounting for nesting of children within families and families within housing sites). Two years' postbaseline, intent-to-treat (ITT) analyses indicated that parents in the ER group showed significantly improved parenting self-efficacy, and parent report indicated significant reductions in ER group children's depression. No main effects of ITT were shown for observed parenting effectiveness. However, over time, average levels of parenting self-efficacy predicted observed effective parenting practices, and observed effective parenting practices predicted improvements in both teacher- and parent-report of child adjustment. This is the first study to our knowledge to demonstrate prevention effects of a program for homeless families residing in family supportive housing. (c) 2015 APA, all rights reserved).

Study on cementitious properties of steel slag

Directory of Open Access Journals (Sweden)

Zhu G.

2013-01-01

Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

Modern steels for light automobiles (review)

Science.gov (United States)

Tikhonov, A. K.

1994-10-01

The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

Inclusion control in high-performance steels

International Nuclear Information System (INIS)

Holappa, L.E.K.; Helle, A.S.

1995-01-01

Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

Steel fiber reinforced concrete

International Nuclear Information System (INIS)

Baloch, S.U.

2005-01-01

Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

Development of nuclear grade stainless steels at KCSSL

International Nuclear Information System (INIS)

Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

2011-01-01

Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

International Nuclear Information System (INIS)

Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

2011-01-01

Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

Life after Steel

Science.gov (United States)

Mangan, Katherine

2013-01-01

Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

Development of new high-performance stainless steels

International Nuclear Information System (INIS)

Park, Yong Soo

2002-01-01

This paper focused on high-performance stainless steels and their development status. Effect of nitrogen addition on super-stainless steel was discussed. Research activities at Yonsei University, on austenitic and martensitic high-performance stainless, steels, and the next-generation duplex stainless steels were introduced

Ferritic/martensitic steels: Promises and problems

International Nuclear Information System (INIS)

Klueh, R.L.; Ehrlich, K.; Abe, F.

1992-01-01

Ferritic/martensitic steels are candidate structural materials for fusion reactors because of their higher swelling resistance, higher thermal conductivity, lower thermal expansion, and better liquid-metal compatibility than austenitic steels. Irradiation effects will ultimately determine the applicability of these steels, and the effects of irradiation on microstructure and swelling, and on the tensile, fatigue, and impact properties of the ferritic/martensitic steels are discussed. Most irradiation studies have been carried out in fast reactors, where little transmutation helium forms. Helium has been shown to enhance swelling and affect tensile and fracture behavior, making helium a critical issue, since high helium concentrations will be generated in conjunction with displacement damage in a fusion reactor. These issues are reviewed to evaluate the status of ferritic/martensitic steels and to assess the research required to insure that such steels are viable candidates for fusion applications

Evaluation criteria of structural steel reliability

International Nuclear Information System (INIS)

Zav'yalov, A.S.

1980-01-01

Different low-carbon and medium-carbon structural steels are investigated. It is stated that steel reliability evaluation criteria depend on the fracture mode, steel suffering from the brittle fracture under the influence of the stresses (despite their great variety) arising in articles during the production and operation. Fibrous steel fracture at the given temperature and article thickness says about its high ductility and toughness and brittle fractures are impossible. Brittle fractures take place in case of a crystalline and mixed fracture with a predominant crystalline component. Evaluation methods of article and sample steel structural strength differing greatly from real articles in a thickness (diameter) or used at temperatures higher than possible operation temperatures cannot be reliability evaluation criteria because at a great thickness (diameter) and lower operation temperatures steel fracture and its strain mode can change resulting in a sharp reliability degradation

Development of PWR pressure vessel steels

International Nuclear Information System (INIS)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed

Development of PWR pressure vessel steels

Energy Technology Data Exchange (ETDEWEB)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed.

Influence of steel-making process and heat-treatment temperature on the fatigue and fracture properties of pressure vessel steels

International Nuclear Information System (INIS)

Koh, S. K.; Na, E. G.; Baek, T. H.; Won, S. Y.; Park, S. J.; Lee, S. W.

2001-01-01

In this paper, high strength pressure vessel steels having the same chemical compositions were manufactured by the two different steel-making processes, such as Vacuum Degassing(VD) and Electro-Slag Remelting(ESR) methods. After the steel-making process, they were normalized at 955 deg. C, quenched at 843 .deg. C, and finally tempered at 550 .deg. C or 450 deg. C, resulting in tempered martensitic microstructures with different yielding strengths depending on the tempering conditions. Low-Cycle Fatigue(LCF) tests, Fatigue Crack Growth Rate(FCGR) tests, and fracture toughness tests were performed to investigate the fatigue and fracture behaviors of the pressure vessel steels. In contrast to very similar monotonic, LCF, and FCGR behaviors between VD and ESR steels, a quite difference was noticed in the fracture toughness. Fracture toughness of ESR steel was higher than that of VD steel, being attributed to the removal of impurities in steel-making process

Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

Science.gov (United States)

Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

Corrosion behavior of 2205 duplex stainless steel.

Science.gov (United States)

Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

1997-07-01

The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

ABOUT RATIONING MAXIMUM ALLOWABLE DEFECT DEPTH ON THE SURFACE OF STEEL BILLETS IN PRODUCTION OF HOT-ROLLED STEEL

Directory of Open Access Journals (Sweden)

PARUSOV E. V.

2017-01-01

Full Text Available Formulation of the problem. Significant influence on the quality of rolled steel have various defects on its surface, which in its turn inherited from surface defects of billet and possible damage to the surface of rolled steel in the rolling mill line. One of the criteria for assessing the quality indicators of rolled steel is rationing of surface defects [1; 2; 3; 6; 7]. Current status of the issue. Analyzing the different requirements of regulations to the surface quality of the rolled high-carbon steels, we can conclude that the maximum allowable depth of defects on the surface of billet should be in the range of 2.0...5.0 mm (depending on the section of the billet, method of its production and further the destination Purpose. Develop a methodology for calculating the maximum allowable depth of defects on the steel billet surface depending on the requirements placed on the surface quality of hot-rolled steel. Results. A simplified method of calculation, allowing at the rated depth of defects on the surface of the hot-rolled steel to make operatively calculation of the maximum allowable depth of surface defects of steel billets before heating the metal in the heat deformation was developed. The findings shows that the maximum allowable depth of surface defects is reduced with increasing diameter rolled steel, reducing the initial section steel billet and degrees of oxidation of the metal in the heating furnace.

A analytical comparison of different estimators for the density distribution of the catalyst in a experimental riser by a gammametric technique

International Nuclear Information System (INIS)

Lima, Emerson Alexandre de Oliveira; Dantas Carlos C.; Melo, Silvio de Barros; Santos, Valdemir Alexandre dos

2005-01-01

In this paper, we solve the following questions: what will be the estimate of the r = r (x, y, z) function format? Which method would describe the density distribution function more precisely? Which is the best estimator? Also, once the ρ=ρ(x, y, z) format and the approximation technique is defined, comes the experimental arrangement and pass length configuration, which are the next problems to be solved. Finding the best parameter estimation for the ρ=ρ(x, y, z) function according to the C pass lengths and their spatial configuration. The latter is required to define the ρ=ρ(x, y, z) function resolution and the mechanical scanning movements of the arrangement. Such definitions will be implemented for an automate arrangement, by a computational program, to further development of the reconstruction of catalyst density distribution on experimental risers.. The precision evaluation was finally compared to the arrangement geometry that yields the best pass length spatial configuration. The results are shown in graphics for the two known density distributions. As a conclusion, the parameters for an automate arrangement design, are given under the required precision for the catalyst distribution reconstruction. (author)

The reactor vessel steels

International Nuclear Information System (INIS)

Bilous, W.; Hajewska, E.; Szteke, W.; Przyborska, M.; Wasiak, J.; Wieczorkowski, M.

2005-01-01

In the paper the fundamental steels using in the construction of pressure vessel water reactor are discussed. The properties of these steels as well as the influence of neutron irradiation on its degradation in the time of exploitation are also done. (authors)

Heat Treatment and Properties of Iron and Steel

National Research Council Canada - National Science Library

Digges, Thomas

1966-01-01

.... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

Performance Steel Castings

Science.gov (United States)

2012-09-30

system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

High temperature oxidation behavior of ODS steels

Science.gov (United States)

Kaito, T.; Narita, T.; Ukai, S.; Matsuda, Y.

2004-08-01

Oxide dispersion strengthened (ODS) steels are being developing for application as advanced fast reactor cladding and fusion blanket materials, in order to allow increased operation temperature. Oxidation testing of ODS steel was conducted under a controlled dry air atmosphere to evaluate the high temperature oxidation behavior. This showed that 9Cr-ODS martensitic steels and 12Cr-ODS ferritic steels have superior high temperature oxidation resistance compared to 11 mass% Cr PNC-FMS and 17 mass% Cr ferritic stainless steel. This high temperature resistance is attributed to earlier formation of the protective α-Cr 2O 3 on the outer surface of ODS steels.

Determination of the catalyst circulation rate in a FCC cold flow pilot unit using nuclear techniques

International Nuclear Information System (INIS)

Santos, Valdemir A. dos; Lima, Emerson A.O.

2013-01-01

Nuclear techniques of gamma transmission and radioactive tracer were used to estimate the catalyst circulation rate in a cold flow pilot plant unit of Fluid Catalytic Cracking (FCC). Catalyst circulation rate in a FCC unit, allow to determine operating conditions of the exchange catalyst and inlet data for fluid dynamic simulation computational program. The pilot unit was fabricated obeying geometrical parameters provided by the Petrobras Research Center (CENPES), based on hot pilot units to existing in that center. The cold flow pilot unit has a transfer line, two separation vessels flash type, a return column, a riser and a regenerator. The vertical sections as riser, return column, regenerator column and transfer line are made of transparent material (glass). The two separation vessels have bases with tapered cylindrical shapes and are made of steel plates. The riser is divided into four sections of different diameters (0.005 m, 0.010 m, 0.018 m and 0.025 m) and rising upwards, to simulate the increasing flow rate caused by the increase of volume with the increase of the number of moles due to molecules breakage. The radioactive tracer used was the catalyst itself (intrinsic tracer) irradiated by neutron activation, yielding the radioisotope 59 Fe. The velocity measurements were also obtained with aid of an electronic clock triggered by certain radiation levels across the two detectors. Besides estimates for the catalyst circulation rate was possible to identify the type of flow relative to the catalyst in return column. (author)

Engineering task plan and status of 241-S-106 Enraf level gauge wire break

International Nuclear Information System (INIS)

Moore, T.L.

1994-09-01

This report discusses the findings of a task team which was formed which identified the need for short-term actions to re-establish tank waste level monitoring and to permanently address wire failure. The failed wire was removed and sent to Pacific Northwest Laboratory (PNL) for analysis. It was determined that the cause of the wire failure was due to chloride ion stress corrosion cracking (SCC) of the 316 stainless steel (SS) wire. Radiation induced breakdown of the polyvinyl chloride (PVC) riser liners is suspected to be the source of the chloride ions

A Casting Yield Optimization Case Study: Forging Ram

DEFF Research Database (Denmark)

Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

2010-01-01

This work summarizes the findings of multi-objective optimization of a gravity sand-cast steel part for which an increase of the casting yield via riser optimization was considered. This was accomplished by coupling a casting simulation software package with an optimization module. The benefits...... of this approach, recently adopted in foundry industry world wide and based on fully automated computer optimization, were demonstrated. First, analyses of filling and solidification of the original casting design were conducted in the standard simulation environment to determine potential flaws and inadequacies...

Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

Directory of Open Access Journals (Sweden)

Aizik F.

2012-08-01

Full Text Available In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile’s core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

On high temperature strength of carbon steels

International Nuclear Information System (INIS)

Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

1977-01-01

In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

East/west steels for reactor pressure vessels

International Nuclear Information System (INIS)

Davies, M.; Kryukov, A.; Nikolaev, Y.; English, C.

1997-01-01

The report consist of three parts dealing with comparison of the irradiation behaviour of 'Eastern' and 'Western' steels, mechanisms of irradiation embrittlement and the role of compositional variations on the irradiation sensitivity of pressure vessels. Nickel, copper and phosphorus are the elements rendering the most essential influence on behaviour of pressure vessel steels under irradiation and subsequent thermal annealing. For WWER-440 reactor pressure vessel (RPV) steels in which nickel content does nor exceed 0.3% the main affecting factors are phosphorous and copper. For WWER-1000 RPV welds in which nickel content generally exceed 1.5% the role of nickel in radiation embrittlement is decisive. In 'Western' type steels main influencing elements are nickel and copper. The secondary role of phosphorus in radiation embrittlement of 'Western' steels is caused by lower relative content compared to 'Eastern' steels. The process of how copper, phosphorus and nickel contents affect the irradiation sensitivity of both types of steel seem to be similar. Some distinctions between the observed radiation effects is apparently caused by differences in the irradiation conditions and ratios of the contents of above mentioned elements in both types of steel. For 'Eastern' RPV steels the dependence of the recovery degree of irradiated steels due to postirradiation thermal annealing id obviously dependent on phosphorus contents and the influence of nickel contents on this process is detectable

Development of ferritic steels for fusion reactor applications

Energy Technology Data Exchange (ETDEWEB)

Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

1988-08-01

Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs.

Development of ferritic steels for fusion reactor applications

International Nuclear Information System (INIS)

Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

1988-08-01

Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs

The multi-task barge: a floating deep-sea production, storage and unloading unit, with surface production heads and drilling installations; La barge multifonctions: une unite flottante de production, de stockage et dechargement en eau profonde, avec tetes de production en surface et installations de forage

Energy Technology Data Exchange (ETDEWEB)

Valenchon, C; Rossig, J H [Bouygues Offshore (France); Pouget, G [Sedco-Forex (France); Biolley, F [Institut Francais du Petrole, 92 - Rueil-Malmaison (France)

1998-05-01

The multi-task barge is devoted to the exploitation of deep-sea fields in rather good conditions. It has been designed to bring together within a single installation, a production, storage and unloading unit and the necessary means for the drilling, the connecting and the work-over of wells. Thus submarine well-heads and well-head platforms are no longer needed. When the field configuration or the use of oriented drillings allows to group several wells together, the multi-task platform allows to use more economical surface production heads installed on steel rigid risers. This concept requires less investments thanks to less expensive drilling operations and restricted submarine installations, and to easier well operations and lower exploitation costs. Crude oil storage is ensured to up to about 2 millions of barrels. This paper presents the design aspects and the dynamical analysis of risers with the methods used. The tensioning and mooring system is examined and the advantages of the cylindrical float system is underlined and compared to the classical hydro-pneumatic systems. (J.S.) 11 refs.

Analysis and Experiments on Sea Load and Fastened Mechanics on Pipe Clamps

Directory of Open Access Journals (Sweden)

Wang Zhuo

2017-08-01

Full Text Available When an offshore oil field completed and put into production, new subsea pipelines and the new cable need to be established. Cable protection pipe clamp is used to fix cable protection pipe on the jacket. In order to avoid the problem of traditional steel structure clamp splice, counterpoint, fastening difficulty when installed cable protection pipe under water, reduce the risk and workload of under water, This paper develop a new type of portable connecting riser clamp -“backpack clamp” which solve the riser cable protection pipe difficult underwater installation problem. The main structure of backpack clamp used three valves type structure. The load characteristic of a clamping device was determined by the Morison equation which was a classical theory. Clamp device underwater mechanics analysis model was established. The minimum tension pre-tightening force was determined. The results show that the strength of the base meets the requirements after strength analysis with finite element analysis method, stability and strength experiments, which means the clamp based on resin matrix composite is feasible.

Hydrogen effects in stainless steel

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1983-01-01

The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

Occupational Profiles in the European Steel Industry.

Science.gov (United States)

Franz, Hans-Werner; And Others

The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

Cold-formed steel design

CERN Document Server

Yu, Wei-Wen

2010-01-01

The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

Performance of Retrofitted Self-Compacting Concrete-Filled Steel Tube Beams Using External Steel Plates

Directory of Open Access Journals (Sweden)

Ahmed A. M. AL-Shaar

2018-01-01

Full Text Available Self-compacting concrete-filled steel tube (SCCFST beams, similar to other structural members, necessitate retrofitting for many causes. However, research on SCCFST beams externally retrofitted by bolted steel plates has seldom been explored in the literature. This paper aims at experimentally investigating the retrofitting performance of square self-compacting concrete-filled steel tube (SCCFST beams using bolted steel plates with three different retrofitting schemes including varied configurations and two different steel plate lengths under flexure. A total of 18 specimens which consist of 12 retrofitted SCCFST beams, three unretrofitted (control SCCFST beams, and three hollow steel tubes were used. The flexural behaviour of the retrofitted SCCFST beams was examined regarding flexural strength, failure modes, and moment versus deflection curves, energy absorption, and ductility. Experimental results revealed that the implemented retrofitting schemes efficiently improve the moment carrying capacity and stiffness of the retrofitted SCCFST beams compared to the control beams. The increment in flexural strength ranged from 1% to 46%. Furthermore, the adopted retrofitting schemes were able to restore the energy absorption and ductility of the damaged beams in the range of 35% to 75% of the original beam ductility. Furthermore, a theoretical model was suggested to predict the moment capacity of the retrofitted SCCFST beams. The theoretical model results were in good agreement with the test results.

ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

Energy Technology Data Exchange (ETDEWEB)

T. Misiak

1996-06-26

The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

Science.gov (United States)

Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

2017-09-01

Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

Utilization of structural steel in buildings.

Science.gov (United States)

Moynihan, Muiris C; Allwood, Julian M

2014-08-08

Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

Corrosion fatigue of pressure vessel steels in PWR environments--influence of steel sulfur content

International Nuclear Information System (INIS)

Scott, P.M.; Druce, S.G.; Truswell, A.E.

1984-01-01

Large effects of simulated light water reactor environments at 288 C on fatigue crack growth in low alloy pressure vessel steels are observed only when specific mechanical, metallurgical, and electrochemical conditions are satisfied simultaneously. In this paper, the relative importance of three key variables--steel impurity content, water chemistry, and flow rate--and their interaction with loading rate or strain rate are examined. In particular, the results of a systematic examination of the influence of a steel's sulfur content are described

Corrosion fatigue of pressure vessel steels in PWR environments--influence of steel sulfur content

Energy Technology Data Exchange (ETDEWEB)

Scott, P.M.; Druce, S.G.; Truswell, A.E.

1984-07-01

Large effects of simulated light water reactor environments at 288 C on fatigue crack growth in low alloy pressure vessel steels are observed only when specific mechanical, metallurgical, and electrochemical conditions are satisfied simultaneously. In this paper, the relative importance of three key variables--steel impurity content, water chemistry, and flow rate--and their interaction with loading rate or strain rate are examined. In particular, the results of a systematic examination of the influence of a steel's sulfur content are described.

Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

International Nuclear Information System (INIS)

Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

1996-01-01

The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D ampersand D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D ampersand D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 μm and the other at about 10 μm. The average Mass Median Aerodynamic Diameters (MMAD's) for these tests are 0.36 ±0.08 μm for stainless steel, 0.48 ±0.17μm for aluminum and 0.52±0.12 μm for carbon steel

Effects of Aging and Environmental Conditions on Ammunition/Explosives Storage Magazines - Paper 2

Science.gov (United States)

2010-07-01

result in the deterioration of the microstructure and the dissolution of water-soluble calcium compounds that 9 are then leached away. Based on...the familiar catenary curve. Thus parabolic arches and catenary cables are commonly found in bridges and related structures. The treatment of the...DIFFRACTOMETER Xpert Data Collector XRD Analysis of sample with X’Pert Highscore Plus X-Ray Diffraction test (XRD) were run to determine the concrete

Kawasaki Steel Giho, Vol. 27, No. 4, 1995. Special issue on steel structure

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-31

;Contents (Partial): Vertical Gust Prediction of Cable-Stayed Bridges in Yawed Wind; Design and Construction of a Super Platform Structure Made of Steel; Prefabricated Steel Deck of Battledeck Floor Type for Redecking; Aesthetic Design of Structures; and Lift-up Construction Method for Multi-layer Building.

Data for a steel industry model

OpenAIRE

Mæstad, Ottar

2000-01-01

SNF has recently developed a new model of the steel market and some of the major factor markets connected to the steel industry. The aim of the model has been to study how regulations of the emissions of carbon dioxide (CO2) in the steel industry might affect the structure of the industry. It has also been an objective to investigate how structural changes in the steel industry might influence on the industry’s demand for transport services. This paper outlines the details about the data that...

Symbolic aesthetics in steel structural systems

Directory of Open Access Journals (Sweden)

Usama Abdul-Mun'em Khuraibet

2015-02-01

Full Text Available The aesthetic expression and its orders are important for steel structures forming. Steel structures are a compilation of structural elements, where its shapes have standard dimensions and pre-fabricated. As the steel construction systems not only aim to achieve the functional requirements for users, but must also have the symbolic aesthetics which provides visually and cognitive expression for viewers. In this sense the research interested in expressional aesthetics in these systems and highlights the importance of attention as structural items. Therefore the visual items which related with steel structures contain some of the most powerful forms of modern architecture, steel structures with a glass cladding, agility and accuracy in manufacture of structural elements as visual items, structural interest in the forms of spaces which have long span systems or in high buildings are different forms of expression and influence. So the research focuses on the study of those expressive patterns related with the steel construction properties, including the advantages of these systems at the level of strength and firmness, flexibility and economy as well as aesthetic and expression. Accordingly, the research problem concentrated on educational shortage in the study of the structural steel system aspects concerning constructional characteristic, expressive and aesthetic features, and how to deal with them as a language bearing the symbols and meanings which have clear structural style, because it the best ways to make those systems as communication means with users, by premise that the use of expressional symbol in steel construction increases the aesthetic value. Therefore the research aims to reveal the most structural and expressive patterns by analysis the expressional means and steel structural aesthetics.

Future directions for ferritic/martensitic steels for nuclear applications

International Nuclear Information System (INIS)

Klueh, R.L.; Swindeman, R.W.

2000-01-01

High-chromium (7-12% Cr) ferritic/martensitic steels are being considered for nuclear applications for both fission and fusion reactors. Conventional 9-12Cr Cr-Mo steels were the first candidates for these applications. For fusion reactors, reduced-activation steels were developed that were patterned on the conventional steels but with molybdenum replaced by tungsten and niobium replaced by tantalum. Both the conventional and reduced-activation steels are considered to have an upper operating temperature limit of about 550degC. For improved reactor efficiency, higher operating temperatures are required. For ferritic/martensitic steels that could meet such requirements, oxide dispersion-strengthened (ODS) steels are being considered. In this paper, the ferritic/martensitic steels that are candidate steels for nuclear applications will be reviewed, the prospect for ODS steel development and the development of steels produced by conventional processes will be discussed. (author)

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

National steel tries wheeling

International Nuclear Information System (INIS)

Dudak, J.R.

1992-01-01

In 1989, National Steel felt the need to take the next step to make its Detroit-based division, Great Lakes Steel, more competitive in the world flat-rolled steel market. In 1988, Great Lakes Steel started flowing natural gas through the first fully litigated bypass (Competitive Sourcing Option) of a local distribution company. In 1989, the second connection with the new supply route for gas transportation, Panhandle Eastern had started flowing and the LDC, Michigan Consolidated Gas Co. (MichCon) had pulled out their piping previously serving the plants. Since we had been able to structure a fully reliable supply route, storage and balancing program for gas in the face of such strong opposition by the LDC, the author felt it was time to attack the next singularly sourced major commodity, electricity. Electricity, at this major integrated steel plant, represented approximately 7% of plant cost yearly. Yet being monopolized, Great Lakes Division (GLD) could not multiple source this commodity like it does with its other 93% of costs, except for labor (25% of the 93%). Multiple sourcing is done to bring competitive pressure to suppliers and to diversify supplies and protect plant operation in the event of failure by one supplier. This paper describes National Steel's strategy to reduce the cost of power, at the minimum of capital costs, the most expedient way possible, that does not sacrifice any major long-term potential cost improvements. The results show that competitively priced power is available across the mid-west, at prices well below many state regulated electric utilities, for at least 5 to 15 years, but with major obstacles in obtaining transmission access

Core disruptive accident margin seal

International Nuclear Information System (INIS)

Garin, J.; Belsick, J.C.

1978-01-01

Disclosed is an apparatus for sealing the annulus defined between a substantially cylindrical rotatable first riser assembly and plug combination disposed in a substantially cylindrical second riser assembly and plug combination of a nuclear reactor system. The apparatus comprises a flexible member disposed between the first and second riser components and attached to a metal member which is attached to an actuating mechanism. When the actuating mechanism is not actuated, the flexible member does not contact the riser components thus allowing the free rotation of the riser components. When desired, the actuating mechanism causes the flexible member to contact the first and second riser components in a manner to block the annulus defined between the riser components, thereby sealing the annulus between the riser components

Auburn Steel Company radioactive contamination incident

International Nuclear Information System (INIS)

Bradley, F.J.; Cabasino, L.; Kelly, R.; Awai, A.; Kasyk, G.

1986-04-01

On February 21, 1983, workers at the Auburn Steel Company, Auburn, New York discovered that about 120 tons of steel poured that day had become contaminated with 60 Co. In addition to the steel, the air cleaning system and portions of the mill used in casting the steel were contaminated. Approximately 25 curies of 60 Co were involved. Decontamination and disposal of the contamination cost in excess of $2,200,000. This report details the discovery of the contamination, decontamination of the plant and disposal of the contamination

Steeling and Resilience in Art Education

Science.gov (United States)

Heise, Donalyn

2014-01-01

Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

A modified multi-objective particle swarm optimization approach and its application to the design of a deepwater composite riser

Science.gov (United States)

Zheng, Y.; Chen, J.

2017-09-01

A modified multi-objective particle swarm optimization method is proposed for obtaining Pareto-optimal solutions effectively. Different from traditional multi-objective particle swarm optimization methods, Kriging meta-models and the trapezoid index are introduced and integrated with the traditional one. Kriging meta-models are built to match expensive or black-box functions. By applying Kriging meta-models, function evaluation numbers are decreased and the boundary Pareto-optimal solutions are identified rapidly. For bi-objective optimization problems, the trapezoid index is calculated as the sum of the trapezoid's area formed by the Pareto-optimal solutions and one objective axis. It can serve as a measure whether the Pareto-optimal solutions converge to the Pareto front. Illustrative examples indicate that to obtain Pareto-optimal solutions, the method proposed needs fewer function evaluations than the traditional multi-objective particle swarm optimization method and the non-dominated sorting genetic algorithm II method, and both the accuracy and the computational efficiency are improved. The proposed method is also applied to the design of a deepwater composite riser example in which the structural performances are calculated by numerical analysis. The design aim was to enhance the tension strength and minimize the cost. Under the buckling constraint, the optimal trade-off of tensile strength and material volume is obtained. The results demonstrated that the proposed method can effectively deal with multi-objective optimizations with black-box functions.

Development of commercial nitrogen-rich stainless steels

International Nuclear Information System (INIS)

Liljas, M.

1999-01-01

This paper reviews the development of nitrogen alloyed stainless steels. Nitrogen alloying of austenitic stainless steels started at an early stage and was to a large extent caused by nickel shortage. However, direct technical advantages such as increased strength of the nitrogen alloyed steels made them attractive alternatives to the current steels. It was not until the advent of the AOD (argon oxygen decarburisation) process in the late 1960s that nitrogen alloying could be controlled to such accuracy that it became successful commercially on a broader scale. The paper describes production aspects and how nitrogen addition influences microstructure and the resulting properties of austenitic and duplex stainless steels. For austenitic steels there are several reasons for nitrogen alloying. Apart from increasing strength nitrogen also improves structural stability, work hardening and corrosion resistance. For duplex steels nitrogen also has a decisive effect in controlling the microstructure during thermal cycles such as welding. (orig.)

Damascus steels: history, processing, properties and carbon dating

International Nuclear Information System (INIS)

Wadsworth, J.

2007-01-01

In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

Designing of the chemical composition of steels basing on the hardenability of constructional steels

International Nuclear Information System (INIS)

Dobrzanski, L.A.; Sitek, W.

2003-01-01

The paper presents the original method of modelling of the relationships between chemical composition of alloy constructional steel and its hardenability, employing neural networks. Basing on the experimental results of the hardenability investigations, which employed Jominy method, the model of the neural networks was developed and fully verified experimentally. The model makes it possible to obtain Jominy hardenability curves basing on the steel chemical composition. The model of neural networks, making it possible to design the steel chemical composition, basing on the known Jominy hardenability curve shape, was developed also and fully verified numerically. (author)

Mechanical properties of irradiated 9Cr-2WVTa steel

International Nuclear Information System (INIS)

Klueh, R.L.; Alexander, D.J.; Rieth, M.

1998-01-01

An Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel has excellent strength and impact toughness before and after irradiation in the Fast Flux Test Facility and the High Flux Reactor (HFR). The ductile-brittle transition temperature (DBTT) increased only 32 C after 28 dpa at 365 C in FFTF, compared to a shift of ∼60 C for a 9Cr-2WV steel--the same as the 9Cr-2WVTa steel but without tantalum. This difference occurred despite the two steels having similar tensile but without tantalum. This difference occurred despite the two steels having similar tensile properties before and after irradiation. The 9Cr-2WVTa steel has a smaller prior-austenite grain size, but otherwise microstructures are similar before irradiation and show similar changes during irradiation. The irradiation behavior of the 9Cr-2WVTa steel differs from the 9Cr-2WV steel and other similar steels in two ways: (1) the shift in DBTT of the 9Cr-2WVTa steel irradiated in FFTF does not saturate with fluence by ∼28 dpa, whereas for the 9Cr-2WV steel and most similar steels, saturation occurs at <10 dpa, and (2) the shift in DBTT for 9Cr-2WVTa steel irradiated in FFTF and HFR increased with irradiation temperature, whereas it decreased for the 9Cr-2WV steel, as it does for most similar steels. The improved properties of the 9Cr-2WVTa steel and the differences with other steels were attributed to tantalum in solution

Technical features of steel structure construction by Kawasaki Steel; Kawasaki Seitetsu no kokozo gijutsu no tokucho

Energy Technology Data Exchange (ETDEWEB)

Kaneko, T.; Urata, I.; Okata, S. [Kawasaki Steel Corp., Tokyo (Japan)

1996-03-01

In the steel structure technology of Kawasaki Steel, the joint technique (e.g., welding) is added to them while developing or improving the products that meet the social needs as a material supplier. Moreover, the execution technique that manufactures materials or constructs them as an integrated structure, the structural analysis that conforms to the function and application of a structure, and the design technique on dynamic properties or durability such as earthquake resistance, fatigue, and corrosion resistance are synthetically expanded for engineering. In this paper, a building steel frame, non-residence building, bridge, and harbor structure as steel structure in the building and construction fields were described for each structure genre. The structural technology of a building steel frame is summarized to the products of pillar materials. An earthquake brace, using a dead soft steel, with high earthquake energy absorption capability and a damping wall were also developed. The design and execution technique of a large roof was systematized. The exchange technique of a road bridge RC floor and the technique of an unstiffened suspension bridge for pipeline were developed. A new technique was also developed for a suspension monorail track and offshore structure. 30 refs., 5 figs.

Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

Science.gov (United States)

Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

2014-01-01

This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

Corrosion behaviour of laser clad stainless steels

International Nuclear Information System (INIS)

Damborenea, J.J. de; Weerasinghe, V.M.; West, D.R.F.

1993-01-01

The present paper is focussed in the study of the properties of a clad layer of stainless steel on a mild steel. By blowing powder of the alloy into a melt pool generated by a laser of 2 KW, an homogeneous layer of 316 stainless steel can be obtained. Structure, composition and corrosion behaviour are similar to those of a stainless steel in as-received condition. (Author)

Ion-nitriding of austenitic stainless steels

International Nuclear Information System (INIS)

Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

1995-01-01

Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors

Evaluation of physiological parameters and their influence on doses calculated from two alternative dosimetric models for the gastrointestinal tract

International Nuclear Information System (INIS)

Lessard, E.T.; Skrable, K.W.

1981-01-01

Two dosimetric models, the catenary compartmental model and the slug flow model are examined using three sets of physiological parameters. The impact of physiological parameters on the dosimetry of the tract is illustrated by comparing calculated maximum permissible daily activity ingestion rates for single, unabsorbed, particle emitting radionuclides with an effective energy term of unity. The conclusions drawn from this intercomparison of six different cases are: (1) Current dosimetric models which use physiological parameters described in this article do not significantly disagree, and (2) For the determination of average dose equivalent rates to segments of the tract due to chronic, long term ingestion of any radionuclide, the catenary compartmental model is a mathematically simpler approach. The catenary model in addition has certain advantages for the calculation of the photon dose contribution to one segment from cumulated activity (disintegrations) in another segment

High - speed steel for precise cased tools

International Nuclear Information System (INIS)

Karwiarz, J.; Mazur, A.

2001-01-01

The test results of high-vanadium high - speed steel (SWV9) for precise casted tools are presented. The face -milling cutters of NFCa80A type have been tested in industrial operating conditions. An average life - time of SWV9 steel tools was 3-10 times longer compare to the conventional high - speed milling cutters. Metallography of SWB9 precise casted steel revealed beneficial for tool properties distribution of primary vanadium carbides in the steel matrix. Presented results should be a good argument for wide application of high - vanadium high - speed steel for precise casted tools. (author)

Thermochemical surface engineering of steels

DEFF Research Database (Denmark)

Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

The problems of high-nitrogen steels production

International Nuclear Information System (INIS)

Svyazhin, A.G.; Kaputkina, L.M.; Efimenko, S.P.

1999-01-01

Analysis of existing technologies of high-nitrogen steel production shows that rational nitrogen content in mass production corresponds to moderate high values. Such steels can be smelted under normal or slightly elevated pressure in steelmaking units, using processes of mass- and special metallurgy. High-nitrogen steels with ''overequilibrium'' nitrogen content are promising, but technology and equipment for production of them are complicated, and production of such steels is therefore limited. (orig.)

Behaviour of steels in natural environments: focus on stainless steels in natural sea water

International Nuclear Information System (INIS)

Feron, D.

2005-01-01

Corrosion behaviour of steels and alloys in natural environments is not only dependent to material parameters and environmental chemistry, but also to micro-organisms which may be there. The global approach used to investigate the behaviour of alloys in natural environments is illustrated by the work done on stainless steels in seawater. In aerated seawater, studies led to the proposal of an 'enzymatic model' based on the enzymatic catalyze of the cathodic reaction and which allows reproducing the electrochemical behaviour of stainless steels in natural seawater and the crevice corrosion phenomena observed in natural sea waters. Coupling areas under aerobic and anaerobic conditions leads to the worst situation for stainless steel behaviour: the catalysis of the cathodic reaction on aerobic exposed surfaces and the decrease of the corrosion resistance of anaerobic surfaces due to sulphides. These results lead to the concept of electro-active bio-films. (author)

Structure of three Zlatoust bulats (Damascus-steel blades)

Science.gov (United States)

Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

2008-08-01

Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

Cold formability of steels

International Nuclear Information System (INIS)

Lafond, G.; Leclerq, G.; Moliexe, F.; Namdar, R.; Roesch, L.; Sanz, G.

1977-01-01

This work was essentially aimed to the study of the following three questions. Is it possible to assess the cold formability of steels using simple material properties as criteria. What values of mechanical properties can one expect to reach in cold formed parts. Are there simple ways of characterizing the speroidization treatments carried out on steels before cold forming operations. The present report describes the results obtained during this investigation. It is logically divided into three separate parts. Experimental study of cold formability in wire drawing. Influence of metallurgical variables on mechanical properties of high carbon cold drawn wires. Contribution to the study of characterization methods of cold forming steels subjected to a spheroidization heat treatment

High yttria ferritic ODS steels through powder forging

Science.gov (United States)

Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

2017-05-01

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y2O3 (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility.

The behaviour of flexible riser tensile armour in the region of an end fitting

OpenAIRE

Martindale, H. G. A.

2006-01-01

This is a study of axial and transverse slip in helically wound armour wires on flexible pipe under the influence of end restraint. Analysis of steel strip layers in order to find the effect of end restraint prompted the development of a new model to describe their behaviour. This avoids the shortfalls of adapting previous models designed either for similar but different structures or for application away from any end fitting restraint. Previous analytical solutions concerning flexible pipe t...

Behaviour of carbon steel and chromium steels in CO2 environments

International Nuclear Information System (INIS)

Lefebvre, B.; Bounie, P.; Guntz, G.; Prouheze, J.C.; Renault, J.J.

1984-01-01

The behavior in aqueous CO 2 environments of steel with chromium content between 0 and 22% has been studied by autoclave tests. The influence of chromium and molybdenum contents has been investigated particularly on 13 Cr steel. Conventional electrochemical test results are related to the CO 2 autoclave test results. The influence of the environment: temperature, chloride concentration, partial pressure of CO 2 and some amount of H 2 S on the corrosion resistance are discussed

Microstructural Development during Welding of TRIP steels

NARCIS (Netherlands)

Amirthalingam, M.

2010-01-01

The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

Tribological Response of Heat Treated AISI 52100 Steels Against Steel and Ceramic Counterparts

Directory of Open Access Journals (Sweden)

Türedi E.

2017-09-01

Full Text Available AISI 52100 bearing steels are commonly used in applications requiring high hardness and abrasion resistance. The bearing steels are working under dynamic loads in service conditions and their toughness properties become important. In order to provide the desired mechanical properties, various heat treatments (austenizing, quenching and tempering are usually applied. In this study, AISI 52100 bearing steel samples were austenized at 900°C for ½ h and water quenched to room temperature. Then tempering was carried out at 795°C, 400°C and 200°C for ½ h. In order to investigate the effect of heat treatment conditions on wear behavior, dry friction tests were performed according to ASTM G99-05 Standard with a ‘ball-on-disk’ type tribometer. The samples were tested against steel and ceramic counterparts using the parameters of 100 m distance and 30 N load and 0.063 m/s rotational speed. After wear test, the surface characterization was carried out using microscopy. Wear loss values were calculated using a novel optical method on both flat and counterpart specimens.

Precaution against radioactive contamination of steel products in Germany

International Nuclear Information System (INIS)

Ewers, E.; Schulz-Klemp, V.; Steffen, R.

1999-01-01

Regulations for handling of radioactive materials in Germany. Engagement of the Germany Iron and Steel Institute (VDEh) since the end of the eighties and measures taken. Level of radioactivity in uncontaminated steel products. Agreements between steel industry and scrap supplying industry as well as terms of delivery. Actual status of equipment for detection of radioactivity in the German steel plants. Demands of steel users for clean steel. (author)

Anodized Steel Electrodes for Supercapacitors.

Science.gov (United States)

Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

2016-03-09

Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

Corrosion of steel in concrete

International Nuclear Information System (INIS)

Preece, C.M.

1982-10-01

A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

Prediction of gasoline yield in a fluid catalytic cracking (FCC riser using k-epsilon turbulence and 4-lump kinetic models: A computational fluid dynamics (CFD approach

Directory of Open Access Journals (Sweden)

Muhammad Ahsan

2015-07-01

Full Text Available Fluid catalytic cracking (FCC is an essential process for the conversion of gas oil to gasoline. This study is an effort to model the phenomenon numerically using commercial computational fluid dynamics (CFD software, heavy density catalyst and 4-lump kinetic model. Geometry, boundary conditions and dimensions of industrial riser for catalytic cracking unit are conferred for 2D simulation using commercial CFD code FLUENT 6.3. Continuity, momentum, energy and species transport equations, applicable to two phase solid and gas flow, are used to simulate the physical phenomenon as efficient as possible. This study implements and predicts the use of the granular Eulerian multiphase model with species transport. Time accurate transient problem is solved with the prediction of mass fraction profiles of gas oil, gasoline, light gas and coke. The output curves demonstrate the breaking of heavy hydrocarbon in the presence of catalyst. An approach proposed in this study shows good agreement with the experimental and numerical data available in the literature.

46 CFR 56.60-5 - Steel (High temperature applications).

Science.gov (United States)

2010-10-01

....A.) Upon prolonged exposure to temperatures above 775 °F (412 °C), the carbide phase of plain carbon steel, plain nickel-alloy steel, carbon-manganese-alloy steel, manganese-vanadium-alloy steel, and carbon-silicon steel may convert to graphite. (b) (Reproduces 124.2.B.) Upon prolonged exposure to...

Austenitic stainless steels with cryogenic resistance

International Nuclear Information System (INIS)

Tarata, Daniela Florentina

1999-01-01

The most used austenitic stainless steels are alloyed with chromium and nickel and have a reduced carbon content, usually lower than 0.1 % what ensures corresponding properties for processing by plastic deformation at welding, corrosion resistance in aggressive environment and toughness at low temperatures. Steels of this kind alloyed with manganese are also used to reduce the nickel content. By alloying with manganese which is a gammageneous element one ensures the stability of austenites. Being cheaper these steels may be used extensively for components and equipment used in cryogenics field. The best results were obtained with steels of second group, AMnNi, in which the designed chemical composition was achieved, i.e. the partial replacement of nickel by manganese ensured the toughness at cryogenic temperatures. If these steels are supplementary alloyed, their strength properties may increase to the detriment of plasticity and toughness, although the cryogenic character is preserved

Micropurity in stainless steel making

International Nuclear Information System (INIS)

Motloch, Z.

1981-01-01

New technologies were developed by the Vitkovice research institutes in response to high requirements for the quality of high-alloy steels for nuclear power, viz., duplex technology with double vacuum degassing at the DH unit and oxidation vacuum degassing using the VAKUVIT equipment. The steel produced shows low contents of impurities and high micropurity. A study was conducted into changes in carbon content and the formation of titanium nitrides and carbonitrides in austenitic steels during their production, and optimum technological parameters were found for eliminating their formation in forgings. (author)

Water requirements of the iron and steel industry

Science.gov (United States)

Walling, Faulkner B.; Otts, Louis Ethelbert

1967-01-01

Twenty-nine steel plants surveyed during 1957 and 1958 withdrew from various sources about 1,400 billion gallons of water annually and produced 40.8 million tons of ingot steel. This is equivalent to about 34,000 gallons of water per ton of steel. Fifteen iron ore mines and fifteen ore concentration plants together withdrew annually about 89,000 million gallons to produce 15 million tons of iron ore concentrate, or 5,900 gallons per ton of concentrate. About 97 percent of the water used in the steel plants came from surface sources, 2.2 percent was reclaimed sewage, and 1.2 percent was ground water. Steel plants supplied about 96 percent of their own water requirements, although only three plants used self-supplied water exclusively. Water used by the iron ore mines and concentration plants was also predominantly self supplied from surface source. Water use in the iron and steel industry varied widely and depended on the availability of water, age and condition of plants and equipment, kinds of processes, and plant operating procedures. Gross water use in integrated steel plants ranged from 11,200 to 110,000 gallons per ton of steel ingots, and in steel processing plants it ranged from 4,180 to 26,700 gallons per ton. Water reuse also varied widely from 0 to 18 times in integrated steel plants and from 0 to 44 times in steel processing plants. Availability of water seemed to be the principal factor in determining the rate of reuse. Of the units within steel plants, a typical (median) blast furnace required 20,500 gallons of water per ton of pig iron. At the 1956-60 average rate of pig iron consumption, this amounts to about 13,000 gallons per ton of steel ingots or about 40 percent of that required by a typical integrated steel plant 33,200 gallons per ton. Different processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders.

Science.gov (United States)

Pellizzari, Massimo; Fedrizzi, Anna; Zadra, Mario

2016-06-16

Hot work tool steel (AISI H13) and high speed steel (AISI M3:2) powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM). Near full density samples (>99.5%) showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS). The density of the blends (20, 40, 60, 80 wt % H13) was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders

Directory of Open Access Journals (Sweden)

Massimo Pellizzari

2016-06-01

Full Text Available Hot work tool steel (AISI H13 and high speed steel (AISI M3:2 powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM. Near full density samples (>99.5% showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS. The density of the blends (20, 40, 60, 80 wt % H13 was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

Metallurgy of steels for PWR pressure vessels

International Nuclear Information System (INIS)

Kepka, M.; Mocek, J.; Barackova, L.

1980-01-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure. (B.S.)

Metallurgy of steels for PWR pressure vessels

Energy Technology Data Exchange (ETDEWEB)

Kepka, M; Mocek, J; Barackova, L [Skoda, Plzen (Czechoslovakia)

1980-09-01

A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure.

Metadynamic recrystallization in C steels

Indian Academy of Sciences (India)

Unknown

EN24 and EN2 steels, a drop from 4000 s to 6 s for similar temperature rise was observed. Metadynamic ... carbon–manganese or silicon–manganese steels, but stops after a reduction at ... growth by strain-induced grain boundary migration;.

A Tale of Wootz Steel

Indian Academy of Sciences (India)

manufacture of steel in south India by a crucible process at ... indicates that the production of wootz steel was almost on an industrial scale in ... in an Age of Design marked by ... The Russian Anasoff also studied the process of manufacturing.

Optimum conditions for aging of stainless maraging steels

International Nuclear Information System (INIS)

Mironenko, P.A.; Krasnikova, S.I.; Drobot, A.V.

1980-01-01

Aging kinetics of two 0Kh11N10M2T type steels in which 3 % Mo (steel 1), and 3 % Mo and 11 % Co (steel 2) had been additionally introduced instead of titanium were investigated. Electron microscopy and X-ray methods were used. It was ascertained that the process of steel aging proceeded in 3 stages. Steel 2 was hardened more intensively during the aging, had a higher degree of hardness and strength after the aging, weakened more slowly if overaged than steel 1. The intermetallide hcp-phase Fe 2 Mo was the hardening phase on steels extended aging. Optimum combination of impact strength and strength was was achieved using two-stage aging: the first stage - maximum strength aging was achieved, the second stage - aging at minimum temperatures of two-phase α+γ region

An Experimental Study on the Shear Hysteresis and Energy Dissipation of the Steel Frame with a Trapezoidal-Corrugated Steel Plate.

Science.gov (United States)

Shon, Sudeok; Yoo, Mina; Lee, Seungjae

2017-03-06

The steel frame reinforced with steel shear wall is a lateral load resisting system and has higher strength and shear performance than the concrete shear wall system. Especially, using corrugated steel plates in these shear wall systems improves out-of-plane stiffness and flexibility in the deformation along the corrugation. In this paper, a cyclic loading test of this steel frame reinforced with trapezoidal-corrugated steel plate was performed to evaluate the structural performance. The hysteresis behavior and the energy dissipation capacity of the steel frame were also compared according to the corrugated direction of the plate. For the test, one simple frame model without the wall and two frame models reinforced with the plate are considered and designed. The test results showed that the model reinforced with the corrugated steel plate had a greater accumulated energy dissipation capacity than the experimental result of the non-reinforced model. Furthermore, the energy dissipation curves of two reinforced frame models, which have different corrugated directions, produced similar results.

Radiation induced microstructural evolution in ferritic/martensitic steels

International Nuclear Information System (INIS)

Kohno, Y.; Kohyama, A.; Asakura, K.; Gelles, D.S.

1993-01-01

R and D of ferritic/martensitic steels as structural materials for fusion reactor is one of the most important issues of fusion technology. The efforts to characterize microstructural evolution under irradiation in the conventional Fe-Cr-Mo steels as well as newly developed Fe-Cr-Mn or Fe-Cr-W low activation ferritic/ martensitic steels have been continued. This paper provides some of the recent results of heavy irradiation effects on the microstructural evolution of ferritic/martensitic steels neutron irradiated in the FFTF/MOTA (Fast Flux Test Facility/Materials Open Test Assembly). Materials examined are Fe-10Cr-2Mo dual phase steel (JFMS: Japanese Ferritic/Martensitic Steel), Fe-12Cr-XMn-1Mo manganese stabilized martensitic steels and Fe-8Cr-2W Tungsten stabilized low activation martensitic steel (F82H). JFMS showed excellent void swelling resistance similar to 12Cr martensitic steel such as HT-9, while the manganese stabilized steels and F82H showed less void swelling resistance with small amount of void swelling at 640-700 K (F82H: 0.14% at 678 K). As for irradiation response of precipitate behavior, significant formation of intermetallic χ phase was observed in the manganese stabilized steels along grain boundaries which is though to cause mechanical property degradation. On the other hand, precipitates identified were the same type as those in unirradiated condition in F82H with no recognition of irradiation induced precipitates, which suggested satisfactory mechanical properties of F82H after the irradiation. (author)

Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

International Nuclear Information System (INIS)

James, L.A.; Poskie, T.J.; Auten, T.A.; Cullen, W.H.

1996-01-01

Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O 2 < 10 ppb) aqueous environment at 243 degrees C, under loading conditions (ΔK, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC

A model for TRIP steel constitutive behaviour

NARCIS (Netherlands)

Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

2011-01-01

A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

Reinforcement steel corrosion in passive state and by carbonation: Consideration of galvanic currents and interface steel - concrete defaults

International Nuclear Information System (INIS)

Nasser, A.

2010-01-01

This thesis aims to study the durability of nuclear waste deep storage structures. The work carried out is essentially an experimental study, and focuses on the corrosion of steel in the passive state with aerated or non-aerated conditions on the one hand, and the corrosion of steel in carbonated concrete during the propagation phase on the other hand. Indeed, the pore solution of concrete in contact with the metal is alkaline (pH between 12 and 13). Under these conditions, steel reinforced concrete remains passive by forming a stable and protective oxide layer (corrosion of steel in the passive state). This passive layer limits the steel corrosion rate at very low values (negligible on a short life time) but not null. For the nuclear waste storage structures due to a very long life time (up to several hundred years), this low corrosion rate can become a risk. Therefore, it is necessary to study the evolution of the oxide layer growth over time. The objectives of the thesis are to study the influence of the steel-concrete interface quality on reinforcement corrosion in passive and active state, and the possible occurrence of galvanic corrosion currents between different reinforcement steel areas. (author)

Tensile-property characterization of thermally aged cast stainless steels

International Nuclear Information System (INIS)

Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

1994-02-01

The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components

Chemical analysis of steel by optical emission spectrometry

International Nuclear Information System (INIS)

Hayakawa, M.O.; Kajita, T.; Jeszensky, G.

1981-01-01

The development of the chemical analysis for special steels by optical emission spectrometry direct reading method with computer, at the Siderurgica N.S. Aparecida S.A. is presented. Results are presented for the low alloy steels and high speed steel. Also, the contribution of this method to the special steel preparation is commented. (Author) [pt

Steamside Oxidation Behavior of Experimental 9%Cr Steels

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

2007-10-01

Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650ºC for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

Plasticity of low carbon stainless steels

International Nuclear Information System (INIS)

Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

1975-01-01

In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

Comparison of the hot-stamped boron-alloyed steel and the warm-stamped medium-Mn steel on microstructure and mechanical properties

International Nuclear Information System (INIS)

Li, Xiaodong; Chang, Ying; Wang, Cunyu; Hu, Ping; Dong, Han

2017-01-01

The application of high strength steels (HSS) for automotive structural parts is an effective way to realize lightweight and enhance safety. Therefore, improvements in mechanical properties of HSS are needed. In the present study, the warm stamping process of the third generation automotive medium-Mn steel was discussed, the characteristics of martensitic transformation were investigated, as well as the microstructure and mechanical properties were analyzed, compared to the popular hot-stamped 22MnB5 steel in the automotive industry. The results are indicated as follows. Firstly, the quenching rate of the medium-Mn steel can be selected in a wide range based on its CCT curves, which is beneficial to the control of forming process. Secondly, the influence of stamping temperature and pressure on the M s temperature of the medium-Mn steel is not obvious and can be neglected, which is favorable to the even distribution of martensitic microstructure and mechanical properties. Thirdly, the phenomenon of decarbonization is hardly found on the surface of the warm-stamped medium-Mn steel, and the ultra-fine-grained microstructure is found inside the medium-Mn steel after warm stamping. Besides, the warm-stamped medium-Mn steel holds the better comprehensive properties, such as a lower yield ratio, higher total elongation and higher tear toughness than the hot-stamped 22MnB5 steel. Furthermore, an actual warm-stamped B-pillar of medium-Mn steel is stamped and ultra-fine-grained martensitic microstructure is obtained. The mechanical properties are evenly distributed. As a result, this paper proves that the warm-stamped medium-Mn steel part can meet the requirements of lightweight and crash safety, and is promising for the industrial production of automotive structural parts.

Comparison of the hot-stamped boron-alloyed steel and the warm-stamped medium-Mn steel on microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Li, Xiaodong [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Chang, Ying, E-mail: yingc@dlut.edu.cn [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Wang, Cunyu [East China Branch of Central Iron & Steel Research Institute (CISRI), Beijing 100081 (China); Hu, Ping [School of Automotive Engineering, State Key Lab of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024 (China); Dong, Han [East China Branch of Central Iron & Steel Research Institute (CISRI), Beijing 100081 (China)

2017-01-02

The application of high strength steels (HSS) for automotive structural parts is an effective way to realize lightweight and enhance safety. Therefore, improvements in mechanical properties of HSS are needed. In the present study, the warm stamping process of the third generation automotive medium-Mn steel was discussed, the characteristics of martensitic transformation were investigated, as well as the microstructure and mechanical properties were analyzed, compared to the popular hot-stamped 22MnB5 steel in the automotive industry. The results are indicated as follows. Firstly, the quenching rate of the medium-Mn steel can be selected in a wide range based on its CCT curves, which is beneficial to the control of forming process. Secondly, the influence of stamping temperature and pressure on the M{sub s} temperature of the medium-Mn steel is not obvious and can be neglected, which is favorable to the even distribution of martensitic microstructure and mechanical properties. Thirdly, the phenomenon of decarbonization is hardly found on the surface of the warm-stamped medium-Mn steel, and the ultra-fine-grained microstructure is found inside the medium-Mn steel after warm stamping. Besides, the warm-stamped medium-Mn steel holds the better comprehensive properties, such as a lower yield ratio, higher total elongation and higher tear toughness than the hot-stamped 22MnB5 steel. Furthermore, an actual warm-stamped B-pillar of medium-Mn steel is stamped and ultra-fine-grained martensitic microstructure is obtained. The mechanical properties are evenly distributed. As a result, this paper proves that the warm-stamped medium-Mn steel part can meet the requirements of lightweight and crash safety, and is promising for the industrial production of automotive structural parts.

From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

International Nuclear Information System (INIS)

Torralba, José M.; Navarro, Alfonso; Campos, Mónica

2013-01-01

A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure

From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

Energy Technology Data Exchange (ETDEWEB)

Torralba, José M., E-mail: josemanuel.torralba@imdea.org [IMDEA Materials Institute, C/Eric Kandel 2, 28906 - Getafe, Madrid (Spain); Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain); Navarro, Alfonso; Campos, Mónica [Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain)

2013-06-20

A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure.

Japan steel mill perspective

Energy Technology Data Exchange (ETDEWEB)

Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

2004-07-01

The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

Clean Cast Steel Technology, Phase IV

Energy Technology Data Exchange (ETDEWEB)

Charles E. Bates

2003-02-24

The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

Mechanical properties of CO2/MIG welded structural rolled steel and stainless steel

International Nuclear Information System (INIS)

Lim, Jong Young; Yoon, Myong Jin; Kim, Sang Youn; Kim, Tae Gyu; Shin, Hyeon Seung

2015-01-01

To accomplish long-term use of specific parts of steel, welding technology is widely applied. In this study, to compare the efficiency in improving mechanical properties, rolled steel (SS400) was welded with stainless steel (STS304) by both CO 2 welding method and MIG (metal inert gas) welding method, respectively. Multi-tests were conducted on the welded specimen, such as X-ray irradiation, Vickers' Hardness, tensile test, fatigue test and fatigue crack growth test. Based on the fatigue crack growth test performed by two different methods, the relationship of da/dN was analyzed. Although the hardness by the two methods was similar, tensile test and fatigue properties of MIG welded specimen are superior to CO 2 welded one.

IMPACT STRENGTH AND FAILURE ANALYSIS OF WELDED DAMASCUS STEEL

Directory of Open Access Journals (Sweden)

Rastislav Mintách

2012-01-01

Full Text Available The aim of this work was the experimental research of damascus steel from point of view of the structural analyze, impact strength and failure analyzes. The damascus steel was produced by method of forged welding from STN 41 4260 spring steel and STN 41 9312 tool steel. The damascus steel consisted of both 84 and 168 layers. The impact strength was experimentally determined for original steels and damascus steels after heat treatment in dependence on temperature in the range from -60 to 160 °C. It has been found that the impact strength of experimental steels decreased with decreasing temperature behind with correlated change of damage mode. In the case of experimental tests performed at high temperature ductile fracture was revealed and with decreasing temperature proportion of cleavage facets increased. Only the STN 41 9312 steel did not show considerable difference in values of the impact strength with changing temperature.

Mechanics in Steels through Microscopy

NARCIS (Netherlands)

Tirumalasetty, G.K.

2013-01-01

The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

High-strength maraging steels

International Nuclear Information System (INIS)

Grachev, S.V.; Shejn, A.S.

1989-01-01

Analysis of data on technological and operation properties of maraging steels on Fe-Cr-Ni, Fe-Ni, Fe-Cr-Co-Mo bases is given. Their advantages and drawbacks are pointed out. The scheme of strengthening heat treatment is considered. The fields of the most effective application of maraging steels for instance, for products operating under conditions of low-cycle and shock cyclic loading are mentioned

Parallel between steels alloyed with chrome-nickel and Fe-Mn-Al-C steels, in their response to fracture and wear (Review)

International Nuclear Information System (INIS)

Ramos, J; Perez, G.A

2008-01-01

The big worldwide demand for chrome-nickel alloy steels ('conventional steel') leads to the need for advanced materials for applications in different engineering systems that operate at high temperatures and in aggressive environmental conditions, favoring research and development in alternate alloys. In this technological race in search of these new materials, the FeMnAlC alloys ('new steels') have attracted attention for their excellent mechanical and tribological properties as well as for their good performance in corrosive-oxide environments, which make them similar to conventional steel. There are two important similarities between these two steels. First, an agent that causes the passive film to become stainless appears in both steels: chrome in the conventional steel, and aluminum in the FeMnAl alloy. The second similarity is that a stabilizing agent of the austenitic phase (FCC) appears in both, so that excellent mechanical properties can be obtained: nickel in the conventional steel, and manganese in the FeMnAl alloy. In certain sectors, such as aeronautics, conventional steel is rarely used because it is a very heavy material. This conventional steel is almost three times heavier that aluminum (7.85/2.7). Two advantages that the new FeMnAIC steels have compared to the conventional steels are that they are about 13% lighter in weight and they are less expensive. The FeMnAl also have excellent mechanical properties and good corrosion-oxidation resistance, which generates big expectations for their application in a broad scientific spectrum. This work reports the state of the information currently available about FeMnAlC alloys, comparing the mechanical and tribological behaviors of conventional alloy steels with chrome and nickel alloys, specifying the scopes of their application. A condition that favors the steels' fragility is the high speed of deformation and impact, where the FCC crystalline structure materials do not have a fragile ductile transition

Development of structural steels for nuclear application

Energy Technology Data Exchange (ETDEWEB)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

Development of structural steels for nuclear application

International Nuclear Information System (INIS)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs

Use of ferritic steels in breeder reactors worldwide

International Nuclear Information System (INIS)

Patriarca, P.

1983-01-01

The performance of LMFBR reactor steam generator materials is reviewed. Tensile properties of stainless steel-304, stainless steel-316, chromium-molybdenum steels, and Incoloy 800H are presented for elevated temperatures

Comparison of SA508 Gr.3 and SA508 Gr.4N Low Alloy Steels for Reactor Pressure Vessel Steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Min Chul; Lee, B. S

2009-12-15

The microstructural characteristics and mechanical properties of SA508 Gr.3 Mn-Mo-Ni low alloy steel and SA508 Gr.4N Ni-Mo-Cr low alloy steel were investigated. The differences in the stable phases between these two low alloy steels were evaluated by means of a thermodynamic calculation using ThermoCalc. They were then compared to microstructural features and correlated with mechanical properties. Mn-Mo-Ni low alloy steel shows the upper bainite structure which has the coarse cementite in the lath boundaries. However, Ni-Mo-Cr low alloy steel shows the mixture of lower bainite and tempered martensite structure that homogeneously precipitates the small carbides such as M{sub 23}C{sub 6} and M{sub 7}C{sub 3} due to an increase of hardenability and Cr addition. In the mechanical properties, Ni-Mo-Cr low alloy steel has higher strength and toughness than Mn-Mo-Ni low alloy steel. Ni and Cr additions increase the strength by solid solution hardening. Besides, microstructural changes from upper bainite to tempered martensite improve the strength of the low alloy steel by grain refining effect. And the changes in the precipitation behavior by Cr addition improve the ductile-brittle transition behavior along with a toughening effect of Ni addition.

76 FR 2708 - Porcelain-on-Steel Cooking Ware From Taiwan; Top-of-the-Stove Stainless Steel Cooking Ware From...

Science.gov (United States)

2011-01-14

.... 701- TA-267 and 731-TA-304 (Third Review)] Porcelain-on-Steel Cooking Ware From Taiwan; Top-of-the-Stove Stainless Steel Cooking Ware From Korea AGENCY: United States International Trade Commission...-steel cooking ware from Taiwan and the antidumping and countervailing duty orders on imports of top-of...

Solubility and diffusivity of hydrogen in enameling steel

Energy Technology Data Exchange (ETDEWEB)

De Gregorio, P.; Valentini, R.; Solina, A.; Gastaldo, F. (Centro Sviluppo Materiali, Rome (Italy) Pisa Univ. (Italy). Dip. di Ingegneria Chimica, Chimica Industriale e Scienza dei Materiali)

1991-06-01

In recent years, continuous casting has almost expelled conventional ingot casting from the steel-making process by its much higher productivity. However, enameling steel sheets doesn't give the steel sufficient resistance to fishscale, as that which is achieved by the inclusions in case of ingot capped steel. Fishscales are caused by hydrogen gas building up pressure at the interface between enamel and steel, resulting in the rupture of enamel. Object of this study, was not only to correlate fishscale susceptibility with metallurgical parameters, but to define the effect of reversible and irreversible traps on hydrogen solubility and diffusivity in enameling steel. Hydrogen permeation was studied, in low carbon enameling steel, with an electrochemical technique developed by Devanathan and co-workers. This method was used to calculate concentrations of irreversibly adsorbed hydrogen and evaluate hydrogen diffusion coefficients. The results on reversible traps correlated with micro-voids formations around the carbide precipitate, while the irreversible traps correlated with inclusions and precipitate content.

Topic 1. Steels for light water reactor pressure vessels

International Nuclear Information System (INIS)

Brumovsky, M.; Brynda, J.; Kepka, M.; Barackova, L.; Vacek, M.; Havel, S.; Cukr, B.; Protiva, K.; Petrman, I.; Tvrdy, M.; Hyspecka, L.; Mazanec, K.; Kupca, L.; Brezina, M.

1980-01-01

Part 1 of the Proceedings consists of papers on the criteria for the selection and comparison of the properties of steel for pressure vessels and on the metallurgy of the said steels, the selection of suitable material for internal tubing systems, the manufacture of high-alloy steels for WWER components, the mechanical and metallurgical properties of steel 22K for WWER 440 pressure components, and of steel 10MnNi2Mo for the WWER primary coolant circuit, and the metallographic assessment of steel 0Kh18N10T. (J.P.)

Welding Metallurgy and Weldability of Stainless Steels

Science.gov (United States)

Lippold, John C.; Kotecki, Damian J.

2005-03-01

Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

Selected properties of new „duplex” cast steel

Directory of Open Access Journals (Sweden)

S. Pietrowski

2011-10-01

Full Text Available In this paper selected properties of new „duplex” cast steel are presented. The new cast steel was devised in HYDRO-VACUUM company in Grudziądz, where “duplex” cast steel for pump elements is smelted. The goal was to devise a new grade of “duplex” cast steel of better physicochemical properties and cheaper than now applied. It was demonstrated, that there is the possibility of devising the new grade of “duplex” cast steel. It is characterized by higher mechanical properties, similar wear resistance and greater corrosion resistance in 15% water solution of H2SO4 in comparison to now applied “duplex” cast steel. The chemical composition was selected to obtain in microstructure about of 50% ferrite and 50% austenite. It guarantee the highest properties and the lowest costs of its smelting.In the paper results of: the microstructure, Rm, Rp0,2, A5, HB, wear resistance and corrosion resistance in water solution of 15% HCl and H2SO4 acids of new cast steel was presented. They were compared with now applied in HYDRO-VACUUM company “duplex” cast steel.

The structure of the alphinizing coat on alloy steels

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S. Pietrowski

2008-12-01

Full Text Available In this paper results of the structure of the coat alphinizing in AlSi5 silumin on alloy steels: acid-proof 1H18N9T (X6CrNiTi18-10 and high speed SW18 (HS18-0-1 were presented. The temperature of the alphinizing bath was amounts to750±5°C, and immersion time of the element τ = 180s. It was shown, that there is the different “g” coat thickness on testing steels. On the 1H18N9T steel it amounts to g = 52μm, and on the SW18 steel – g = 203μm. Regardless of a grade of testing alloy steels the coat consist of three layers with diversified phasic structure. There is different chemical composition of coat layers on testing steels. The first layer from the base consist of AlFe phase containing alloy addictions of steels: Cr and Ni (1H18N9T and W, V and Cr (SW18. On this layer crystallize the second layer of intermetallic phases. It is the phase containing the main alloy addiction of steels: AlFeCr (1H18N9T and AlFeW (SW18. The last, outside layer consist of silumin containing AlFeNi intermetallic phases on the 1H18N9T steel and AlFeW on the SW18 steel. Regardless of the grade of testing steels there is Si element in all layers of the coat. There are morphological differences in tested layers. The second layer (AlFeW phase inside the coat on the SW18 steel consist of faced crystals growing into in outside silumin layer. On the 1H18N9T steel a boundary between transient and outside layer is more uniform. Free separations of intermetallic phases inside silumin layer on the 1H18N9T steel have lamellar and on the SW18 steel – faced form.

Marine corrosion of mild steel at Lumut, Perak

Science.gov (United States)

Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

2012-09-01

The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

A methodology for replacement of conventional steel by microalloyed steel in bus tubular structures

International Nuclear Information System (INIS)

Cruz, Magnus G.H.; Viecelli, Alexandre

2008-01-01

The aim of this article is to show the use of a methodology that allows, in a trustful way and without the need to build up a complete physical model, the replacement of conventional steel by structural microalloyed steel (HSLA) in tubular structure, concerning passengers transport in vehicles with capacity of more than 20 people. The validation of the methodology is based on the ECE R66-00 regulation and on the Brazilian CONTRAN 811/96 resolution, which regulate minimal conditions of safety for this kind of vehicle. The methodology has four sequential and dependent stages, where the main focus is related to the experimental tests through the models that are simplified initially for later calibration using finite element method. Modular structures made of two different materials were tested and analyzed to confirm the present methodology, first the structure made of steel that is used by the bus industry in Brazil was tested and then it was compared with the new microalloyed steel. Experimental values are compared with calculated ones, foreseeing parametric optimisation and keeping the security levels according to legislation

A methodology for replacement of conventional steel by microalloyed steel in bus tubular structures

Energy Technology Data Exchange (ETDEWEB)

Cruz, Magnus G.H. [Marcopolo S.A., Unidade Ana Rech, Av. Rio Branco, 4889, Ana Rach, 95060-650 Caxias do Sul (Brazil)], E-mail: magnus@verbonet.com.br; Viecelli, Alexandre [Mechanical Engineering Department, Universidade de Caxias do Sul, Rua Francisco Getulio Vargas, 1130, 95070-560 Caxias do Sul, RS (Brazil)], E-mail: avieceli@ucs.br

2008-07-01

The aim of this article is to show the use of a methodology that allows, in a trustful way and without the need to build up a complete physical model, the replacement of conventional steel by structural microalloyed steel (HSLA) in tubular structure, concerning passengers transport in vehicles with capacity of more than 20 people. The validation of the methodology is based on the ECE R66-00 regulation and on the Brazilian CONTRAN 811/96 resolution, which regulate minimal conditions of safety for this kind of vehicle. The methodology has four sequential and dependent stages, where the main focus is related to the experimental tests through the models that are simplified initially for later calibration using finite element method. Modular structures made of two different materials were tested and analyzed to confirm the present methodology, first the structure made of steel that is used by the bus industry in Brazil was tested and then it was compared with the new microalloyed steel. Experimental values are compared with calculated ones, foreseeing parametric optimisation and keeping the security levels according to legislation.

High yttria ferritic ODS steels through powder forging

Energy Technology Data Exchange (ETDEWEB)

Kumar, Deepak [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Prakash, Ujjwal, E-mail: ujwalfmt@iitr.ac.in [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Dabhade, Vikram V. [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Laha, K.; Sakthivel, T. [Mechanical Metallurgy Group, IGCAR, Kalpakkam, Tamilnadu 603102 (India)

2017-05-15

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y{sub 2}O{sub 3} (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility. - Highlights: •ODS steels with yttria contents beyond the conventional limit of 0.5 wt% were fabricated by powder forging in a hydrogen atmosphere. •All the alloys exhibited significant ductility. •This may be attributed to improved inter-particle bonding due to reduction of surface oxides by hydrogen. •Strength in excess of 300 MPa was obtained at 973 K for 0.5%, 1% and 1.5% yttria ODS alloys. •Powder forging is a promising route to fabricate ODS steels and permits development of compositions with up to 1.5% yttria.

75 FR 62144 - Porcelain-on-Steel Cooking Ware From China and Taiwan; Top-of-the-Stove Stainless Steel Cooking...

Science.gov (United States)

2010-10-07

...); (Investigation Nos. 701-TA-267 and 731-TA-304 (Third Review))] Porcelain-on-Steel Cooking Ware From China and Taiwan; Top-of- the-Stove Stainless Steel Cooking Ware From Korea AGENCY: United States International... porcelain-on-steel cooking ware from China and Taiwan and the antidumping and countervailing duty orders on...

Transition welds in welding of two-ply steels

International Nuclear Information System (INIS)

Fartushnyj, V.G.; Evsyukov, Yu.G.

1977-01-01

Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

Fire-induced collapses of steel structures

DEFF Research Database (Denmark)

Dondera, Alexandru; Giuliani, Luisa

Single-story steel buildings such as car parks and industrial halls are often characterised by stiff beams and flexible columns and may experience an outward (sway) collapse during a fire, endangering people and properties outside the building. It is therefore a current interest of the research...... to investigate the collapse behaviour of single-story steel frames and identify relevant structural characteristics that influence the collapse mode. In this paper, a parametric study on the collapse a steel beam-column assembly with beam hinged connection and fixed column support is carried out under...... on the beam. By means of those tables, a simple method for the assessment and the countermeasure of unsafe collapse mode of single-story steel buildings can be derived....

Stainless Steel to Titanium Bimetallic Transitions

Energy Technology Data Exchange (ETDEWEB)

Kaluzny, J. A. [Fermilab; Grimm, C. [Fermilab; Passarelli, D. [Fermilab

2015-01-01

In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

Experimental studies of Steel Corrugated Constructions

Directory of Open Access Journals (Sweden)

Lazarev Yuriy

2016-01-01

Full Text Available The purpose of this particular article is to assess existing calculations of steel corrugated constructions. Steel Corrugated Construction is a perspective type of constructions, which is exhibiting numerous advantages in comparison with one that currently applied in automobile and railroad networks (reinforced concrete water-throughput pipes, reinforced concrete frame bridges. The evaluation of experimental data on models of constructions of this particular type has been carried out in order to improve calculations of Steel Corrugated Constructions.

The development of EUROFER reduced activation steel

Energy Technology Data Exchange (ETDEWEB)

Schaaf, B. van der E-mail: vanderschaaf@nrg-nl.com; Tavassoli, F.; Fazio, C.; Rigal, E.; Diegele, E.; Lindau, R.; LeMarois, G

2003-09-01

Ferritic martensitic steels show limited swelling and susceptibility to helium effects and can be made with low activation chemical compositions. These properties make them the reference steel for the development of breeding blankets in fusion power plants. EUROFER97 is the European implementation of such a steel, where experience gained from an IEA co-operation with Japan and the US is also implemented. Results obtained so far show that EUROFER steel has attractive mechanical properties even after long ageing times. Compatibility tests in water and PbLi17 are in progress. Oxidised aluminium is the most effective protective layer in PbLi17. The displacement damage and helium formation strongly influence the hydrogen transport in the steel. Present experiments should be backed by tests in a more fusion relevant environment, e.g. IFMIF. The 2.5 dpa neutron irradiations at low temperatures result in a higher DBTT. High dose irradiations, up to 80 dpa, are underway. The early results of ODS grades with EUROFER steel composition show potential of these grades for increasing the operating temperature with 100-150 K.

Assessing the national steel-making problem: the demand for steel products in Brazil (1901-1940

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Gustavo Barros

2017-12-01

Full Text Available This paper examines the demand for steel products inBrazil between 1901 and 1940, considering its dimension, its composition and its evolution, as well as the contemporaries’ perception on the issue. In order to do this, a wide array of primary sources is used, including original disaggregated foreign exchange data. Based on these sources, it is observed that the dimension of the potential domestic market exhibited a certain stability along the more than three decades during which the steel-making debate took place, and that this reflected on the contemporary estimates of the size of the market. This relative stability of the market size was accompanied by a diversification process of the demand for steel products. Furthermore, the share of iron and steel products on the value of imports showed a growth trend along the period, highlighting the importance the external constraint had in the shaping of this market in the country.

Corrosion behaviour of dissimilar welds between martensitic stainless steel and carbon steel from secondary circuit of candu npp

International Nuclear Information System (INIS)

Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

2015-01-01

Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. It is not unusual to find that, although the base metal or alloy is resistant to corrosion in a particular environment, the welded counterpart is not resistant. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. Our experiments were performed in chloride environmental on two types of samples: non-welded (420 martensitic steel and 52.2k carbon steel) and dissimilar welds (dissimilar metal welds: joints beetween 420 martensitic steel and 52.2k carbon steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and metallography microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and carbon steel in solutions containing chloride ions. We have been evaluated the corrosion rates of samples (welded and non-welded) by electrochemically. (authors)

Aging degradation of cast stainless steel

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1985-10-01

A program is being conducted to investigate the significance of in-service embrittlement of cast-duplex stainless steels under light-water reactor operating conditions. Data from room-temperature Charpy-impact tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and compared with results from other studies. Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or in reactor service have been characterized. The results indicate that at least two processes contribute to the low-temperature embrittleent of duplex stainless steels, viz., weakening of the ferrite/austenite phase boundary by carbide precipitation and embrittlement of ferrite matrix by the formation of additional phases such as G-phase, Type X, or the α' phase. Carbide precipitation has a significant effect on the onset of embrittlement of CF-8 and -8M grades of stainless steels aged at 400 or 450 0 C. The existing correlations do not accurately represent the embrittlement behavior over the temperature range 300 to 450 0 C. 18 refs., 13 figs

Iron and steel research at CENIM

International Nuclear Information System (INIS)

Medina, S. F.; Lopez, F.; Morcillo, M.

2003-01-01

In 2002 the National Centre for Metallurgical Research (CENIM) celebrated its 39th anniversary. During this time, steel has been the most studied material of all the metals and alloys researched in the different projects funded by national science and technology plans, European metallurgical research programmes, and by the iron and steel making companies who over the years have placed their trust in the research work undertaken at CENIM. Two generations of researchers have dedicated their careers to studying the different aspects of steel, from primary metallurgy considering iron ores and enrichment processes, the thermodynamics of reactions in the blast furnace and in the ladle, thermal and thermomechanical treatments, the physical metallurgy of steels, their mechanical properties, and finally their deterioration in a wide range of media of different aggressivities. CENIM maintains its commitment to iron and steel research, drawing attention to the vast amount of research work undertaken and financed within the framework of the ECSC programme since Spain joined the European Community in January 1986. (Author) 3 refs

The Vibration Based Fatigue Damage Assessment of Steel and Steel Fiber Reinforced Concrete (SFRC Composite Girder

Directory of Open Access Journals (Sweden)

Xu Chen

2015-01-01

Full Text Available The steel-concrete composite girder has been usually applied in the bridge and building structures, mostly consisting of concrete slab, steel girder, and shear connector. The current fatigue damage assessment for the composite girder is largely based on the strain values and concrete crack features, which is time consuming and not stable. Hence the vibration-based fatigue damage assessment has been considered in this study. In detail, a steel-steel fiber reinforced concrete (SFRC composite girder was tested. The steel fiber reinforced concrete is usually considered for dealing with the concrete cracks in engineering practice. The composite girder was 3.3m long and 0.45m high. The fatigue load and impact excitation were applied on the specimen sequentially. According to the test results, the concrete crack development and global stiffness degradation during the fatigue test were relatively slow due to the favourable performance of SFRC in tension. But on the other hand, the vibration features varied significantly during the fatigue damage development. Generally, it confirmed the feasibility of executing fatigue damage assessment of composite bridge based on vibration method.

Ultrahigh Ductility, High-Carbon Martensitic Steel

Science.gov (United States)

Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

2016-10-01

Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

Steel structures for nuclear facilities

International Nuclear Information System (INIS)

1993-01-01

In the guide the requirements concerning design and fabrication of steel structures for nuclear facilities and documents to be submitted to the Finnish Centre for Radiation and Nuclear Safety (STUK) are presented. Furthermore, regulations concerning inspection of steel structures during construction of nuclear facilities and during their operation are set forth

Stainless steel electrochemical behaviour - application to the decontamination of steel parts contaminated by tritium

International Nuclear Information System (INIS)

Bellanger, G.

1991-01-01

This purpose of this work is the study of an electrochemical decontamination process of stainless steel in which tritium is present on the surface of the metal, in the oxide layer and in the metal. We have first investigated the behaviour of the oxide layer. Then we have studied the hydrogen evolution, its diffusion and retrodiffusion in the metal. The results are applied to the decontamination of steel parts contamined by tritium. Part of the tritium can be eliminated by reducing the oxyde layer, which contains large amounts of tritium. However, it is more beneficial to electrolyse at the potential at which the H + ions are reduced. The hydrogen on the steel surface enters in the metal and displaces most of tritium located in the metallic layers near the surface. The tritium surface elimination rate is about 95%. The tritium eliminated through electrolysis is only a small fraction of all the tritium contained in the metal. However, according to conservation experiments of parts after electrolysis, it can be concluded that hydrogen, probably more strongly bound than tritium to steel, forms near the surface a barrier that prevents tritium retrodiffusion. Electrolysis appears as a satisfactory process for the surface decontamination of slightly tritiated steel parts. A decontamination automaton based on the preceding results is described using a pad electrolyser. This type of decontamination is little polluting, and the parts can be recycled after the in situ treatment [fr

The effect of intermediate stop and ball size in fabrication of recycled steel powder using ball milling from machining steel chips

International Nuclear Information System (INIS)

Fitri, M.W.M.; Shun, C.H.; Rizam, S.S.; Shamsul, J.B.

2007-01-01

A feasibility study for producing recycled steel powder from steel scrap by ball milling was carried out. Steel scrap from machining was used as a raw material and was milled using planetary ball milling. Three samples were prepared in order to study the effect of intermediate stop and ball size. Sample with intermediate stop during milling process showed finer particle size compared to the sample with continuous milling. Decrease in the temperature of the vial during the intermediate stop milling gives less ductile behaviour to the steel powder, which is then easily work-hardened and fragmented to fine powder. Mixed small and big size ball give the best production of recycled steel powder where it gives higher impact force to the scrap and accelerate the fragmentation of the steel scrap into powder. (author)

Austenitic stainless steel-to-ferritic steel transition joint welding for elevated temperature service

International Nuclear Information System (INIS)

King, J.F.; Goodwin, G.M.; Slaughter, G.M.

1978-01-01

Transition weld joints between ferritic steels and austenitic stainless steels are required for fossil-fired power plants and proposed nuclear plants. The experience with these dissimilar-metal transition joints has been generally satisfactory, but an increasing number of failures of these joints is occurring prematurely in service. These concerns with transition joint service history prompted a program to develop more reliable joints for application in proposed nuclear power plants

Electrochemical Determination of Hydrogen Entry to HSLA Steel during Pickling

Directory of Open Access Journals (Sweden)

Jari Aromaa

2018-01-01

Full Text Available Pickling with hydrochloric acid is a standard method to clean steel surfaces before hot-dip galvanizing. When normal low strength steels are pickled, hydrogen formed in pickling reactions does not have any significant harmful effect on the mechanical properties of steel. However, in pickling of steels with higher strength, the penetration of hydrogen into the steel may cause severe damages. The effect of pickling of high-strength low-alloy (HSLA steels was investigated using a cell construction based on the Devanathan-Stachurski method with modified anodic surface treatment and hydrogen production using acid. The penetration and the permeability of hydrogen were measured using an electrochemical cell with hydrochloric acid on the one side of the steel sample and a solution of NaOH on the other side. No protective coating, for example, palladium on the anodic side of the sample, is needed. The penetration rate of hydrogen into the steel and exit rate from the steel were lower for higher strength steel.

Applications of electron beam to precoated steel

International Nuclear Information System (INIS)

Koshiishi, K.; Masuhara, K.

1992-01-01

Applications of EB to precoated steel started with paint cure and have expanded to film lamination and surface modification. These applications can offer precoated steel some advantages which are difficult or impossible to gain by thermal methods. But there are also such problems as adhesion, formability and paintability in EB processing. In practice, using EB technologies along with thermal technologies cannot be avoided for precoated steel at the present. Future development of EB applications to precoated steel will depend on how we can seek superiority and distinction of EB technology against conventional and competitive technologies. (author)

Mechanism of creep in stainless steel

International Nuclear Information System (INIS)

Monteiro, S.N.; Silveira, T.L.

In the present work the creep criterions to identify the deformation mechanisms through the exponent of the strain rate versus stress relationship are presented. When applied to several stainless steels these criterions show an apparent contradiction for the proper mechanism acting at Σ/D above 10 9 /cm 2 . Microstructural aspects interfering in different manners with the fracture of these steels could be a reason for rationalizing the contradictory behavior. This is discussed in suggested deformation maps for the steels investigated [pt

MERGER FOR MONOPOLY: THE FORMATION OF U.S. STEEL

Directory of Open Access Journals (Sweden)

Charles S. Reback

2007-01-01

Full Text Available Scholars have posited three reasons as to why U.S. Steel Corporation was formed: to swindle the public, to monopolize the steel industry, or to become a more efficient firm. The evidence from a stock market event study shows that from its inception, U.S. Steel was viewed as a monopolistic competitor. The stock prices of component and competing firms reacted positively to the announcement of the company’s formation. This is consistent with the theory that U.S. Steel was formed to monopolize the domestic steel industry, inconsistent with the theory that U.S. Steel was formed to become a more efficient firm, and inconsistent with the theory that US. Steel was formed in order to sell overpriced stock to an unsuspecting public. These results confirm Stigler’s conclusions in his classic paper “The Dominant Firm and the Inverted Umbrella,” despite that paper’s empirical flaws. Further, this conclusion is supported by much of the recent literature on U:S. Steel.

Radioisotope methods of investigations of phenomenons at phases border of steel - atmosphere in gaseous processes of thermochemical treatment of steel

International Nuclear Information System (INIS)

L'utse-Birk, A.; Bel'ski, V.; Vez'ranovski, Eh.; Valis', L.

1979-01-01

Radioisotope methods of investigations of the processes of thermochemical treatment of steels are valuable, and in some cases, the only means for analysis of complicated mechanisms of diffusion, absorption and chemical reactions, going on in some technological processes. New specific methods are stated for investigation of processes on the border between steel and gaseous atmosphere. Quantative method nas been developed for investigation of the kinetics of carbon transfere (labelled by carbon-14) from steel into gases. Hydrocarbons and their derivatives are adsorbed selectivelly and beta-activity of the compound is measured in the presence of liquid scintillators. Limiting detectable amount of carbon equals to 0.5μg. Application of labelled (by radioisotope iron-59) iron in steel has ensured a possibility to determine its participation in reactions with chromium and titanum coating atmospheres. Application of hydrocarbons labelled by carbon-14 in the composition of titanum coating atmosphere has permitted to determine, in comparison with investigation of carbon diffusion in steel, participation of two different carbon sources in the forming of the TiC layer on steel and has led to the optimization of processes, especially for low-carbon steels [ru

Prospects of weldable steels for nuclear power engineering

International Nuclear Information System (INIS)

Pilous, V.

1985-01-01

In nuclear power plants with WWER reactors a medium-alloyed CrNiMoV steel is considered for the pressure vessel and a MnNiMoV steel for the primary pipes, the pressurizer and other systems. The chemical composition of both steels is given and briefly discussed are the results of tests carried out within a study of the weldability of the steels. Attention is also devoted to the causes of cracks under austenite-based overlays occurring when medium-alloyed CrNiMoV steels are overlaid with strip electrodes using high thermal input submerged arc welding, and in the process of heat treatment. It appears that austenitic overlays reduce the life span by 5 to 15% as compared with the basic steel. If, however, the overlay is not part of the cross section critical with regard to strength, the reduced life span need not be considered and both types of steel will be suitable for primary circuits of nuclear power plants because they guarantee the required mechanical and physical properties of the welded joints. (Z.M.)

Distribution of Stress in Deformation Zone of Niobium Microalloyed Steel

Science.gov (United States)

Jandrlić, Ivan; Rešković, Stoja; Brlić, Tin

2018-07-01

Microalloyed steels today represent a significant part of total world production and processing of steel. Although widely used, there are scarce data on the stress distribution in the deformation zone of these steels. Research was carried out on two steel grades, both low-carbon structural steels with the same basic chemical composition, with one of them additionally microalloyed with niobium. Differences in the stress distribution in the deformation zone between two tested steels were continuously observed and measured using the methods of digital image correlation and thermography. It has been found out that niobium microalloyed steel has significantly more complex material flow and stress distribution in the deformation zone when compared to the plain low carbon steel.

Distribution of Stress in Deformation Zone of Niobium Microalloyed Steel

Science.gov (United States)

Jandrlić, Ivan; Rešković, Stoja; Brlić, Tin

2018-03-01

Microalloyed steels today represent a significant part of total world production and processing of steel. Although widely used, there are scarce data on the stress distribution in the deformation zone of these steels. Research was carried out on two steel grades, both low-carbon structural steels with the same basic chemical composition, with one of them additionally microalloyed with niobium. Differences in the stress distribution in the deformation zone between two tested steels were continuously observed and measured using the methods of digital image correlation and thermography. It has been found out that niobium microalloyed steel has significantly more complex material flow and stress distribution in the deformation zone when compared to the plain low carbon steel.

TiC reinforced cast Cr steels

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Hawk, J.A.; Schrems, K.K.

2006-06-01

A new class of materials, namely TiC-reinforced cast chromium (Cr) steels, was developed for applications requiring high abrasion resistance and good fracture toughness. The research approach was to modify the carbide structure of commercial AISI 440C steel for better fracture resistance while maintaining the already high abrasion resistance. The new alloys contained 12Cr, 2.5–4.5Ti, and 1–1.5C (wt.%) and were melted in a vacuum induction furnace. Their microstructure was composed primarily of a martensitic matrix with a dispersion of TiC precipitates. Modification of TiC morphology was accomplished through changing the cooling rate during solidification. Wear rates of the TiC-reinforced Cr steels were comparable to that of AISI 440C steel, but the impact resistance was much improved.

TiC-reinforced cast Cr steels

Science.gov (United States)

Doğan, Ö. N.; Hawk, J. A.; Schrems, K. K.

2006-06-01

A new class of materials, namely TiC-reinforced cast chromium (Cr) steels, was developed for applications requiring high abrasion resistance and good fracture toughness. The research approach was to modify the carbide structure of commercial AISI 440C steel for better fracture resistance while maintaining the already high abrasion resistance. The new alloys contained 12Cr, 2.5-4.5Ti, and 1-1.5C (wt.%) and were melted in a vacuum induction furnace. Their microstructure was composed primarily of a martensitic matrix with a dispersion of TiC precipitates. Modification of TiC morphology was accomplished through changing the cooling rate during solidification. Wear rates of the TiC-reinforced Cr steels were comparable to that of AISI 440C steel, but the impact resistance was much improved.

Volatility Spillover in Chinese Steel Markets

Science.gov (United States)

Fang, Wen

2018-03-01

This paper examines volatility spillover in Chinese steel markets by comparing spillover effects before and after steel futures market established and finds some interesting change. Volatility spillover method based on multi-GARCH model are proposed. The results show that there is significant proof for spillover effects from B2B electronic market to spot market, and two-way effects between futures and spot market. Market policy planners and practitioners could make decisions according to the master of spillovers. We also find that B2B e-market and futures market can both provide efficient protection against steel price volatility risk, B2B e-market offer a broad-based platform for trading steel commodities over time and space since e-market role in information flow process is dominant.

GRAPHITIZED STEELS IN MACHINE-BUILDING

Directory of Open Access Journals (Sweden)

I. V. Akimov

2010-01-01

Full Text Available It is shown that graphitized steels in some cases due to its intermediate disposition by structure and characteristics among low-carbon steels and cast irons, can provide the necessary combination of characteristics of construction material and consequently to increase safety and durability of details of metallurgical and machinebuilding industry machines.

78 FR 11090 - Steel Import Monitoring and Analysis System

Science.gov (United States)

2013-02-15

... tariffs on these steel imports and providing the steel industry time to restructure. The monitoring system... submissions were received from a coalition of eight steel trade groups (referred to as the ``industry''), a... that helps the industry to closely monitor steel imports. The comments are summarized below. The three...

Ferritic steels for French LMFBR steam generators

International Nuclear Information System (INIS)

Aubert, M.; Mathieu, B.; Petrequin, P.

1983-06-01

Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

Thermal stability study for candidate stainless steels of GEN IV reactors

International Nuclear Information System (INIS)

Simeg Veternikova, J.; Degmova, J.; Pekarcikova, M.; Simko, F.; Petriska, M.; Skarba, M.; Mikula, P.; Pupala, M.

2016-01-01

Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

Thermal stability study for candidate stainless steels of GEN IV reactors

Energy Technology Data Exchange (ETDEWEB)

Simeg Veternikova, J., E-mail: jana.veternikova@stuba.sk [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Degmova, J. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pekarcikova, M. [Institute of Materials Science, Faculty of Materials Science and Technology, Slovak University of Technology, Paulinska 16, 917 24 Trnava (Slovakia); Simko, F. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia); Petriska, M. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Skarba, M. [Slovak University of Technology, Vazovova 5, 812 43 Bratislava (Slovakia); Mikula, P. [Institute of Nuclear and Physical Engineering, Faculty of Electrical and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia); Pupala, M. [Department of Molten Salts, Institute of Inorganic Chemistry, Slovak Academy of Sciences, Dubravska cesta 9, 845 36 Bratislava (Slovakia)

2016-11-30

Highlights: • Thermal resistance of advanced stainless steels were observed at 1000 °C. • GEN IV candidate steels were confronted to classic AISI steels. • ODS AISI 316 has weaker thermal resistance than classic AISI steel. • Ferritic ODS steels and NF 709 has better thermal resistance than AISI steels. - Abstract: Candidate stainless steels for GEN IV reactors were investigated in term of thermal and corrosion stability at high temperatures. New austenitic steel (NF 709), austenitic ODS steel (ODS 316) and two ferritic ODS steels (MA 956 and MA 957) were exposed to around 1000 °C in inert argon atmosphere at pressure of ∼8 MPa. The steels were further studied in a light of vacancy defects presence by positron annihilation spectroscopy and their thermal resistance was confronted to classic AISI steels. The thermal strain supported a creation of oxide layers observed by scanning electron microscopy (SEM).

Elevated temperature mechanical properties of line pipe steels

Science.gov (United States)

Jacobs, Taylor Roth

The effects of test temperature on the tensile properties of four line pipe steels were evaluated. The four materials include a ferrite-pearlite line pipe steel with a yield strength specification of 359 MPa (52 ksi) and three 485 MPa (70 ksi) yield strength acicular ferrite line pipe steels. Deformation behavior, ductility, strength, strain hardening rate, strain rate sensitivity, and fracture behavior were characterized at room temperature and in the temperature range of 200--350 °C, the potential operating range for steels used in oil production by the steam assisted gravity drainage process. Elevated temperature tensile testing was conducted on commercially produced as-received plates at engineering strain rates of 1.67 x 10 -4, 8.33 x 10-4, and 1.67 x 10-3 s-1. The acicular ferrite (X70) line pipe steels were also tested at elevated temperatures after aging at 200, 275, and 350 °C for 100 h under a tensile load of 419 MPa. The presence of serrated yielding depended on temperature and strain rate, and the upper bound of the temperature range where serrated yielding was observed was independent of microstructure between the ferrite-pearlite (X52) steel and the X70 steels. Serrated yielding was observed at intermediate temperatures and continuous plastic deformation was observed at room temperature and high temperatures. All steels exhibited a minimum in ductility as a function of temperature at testing conditions where serrated yielding was observed. At the higher temperatures (>275 °C) the X52 steel exhibited an increase in ductility with an increase in temperature and the X70 steels exhibited a maximum in ductility as a function of temperature. All steels exhibited a maximum in flow strength and average strain hardening rate as a function of temperature. The X52 steel exhibited maxima in flow strength and average strain hardening rate at lower temperatures than observed for the X70 steels. For all steels, the temperature where the maximum in both flow

Quest for steel quality: the role of metallurgical chemistry

Energy Technology Data Exchange (ETDEWEB)

McLean, A. [Toronto Univ., ON (Canada). Dept. of Metallurgy and Materials Science

2000-10-01

Improvements in the quality of steels and the role played by metallurgical chemistry to bring about those improvements are discussed. The particular emphasis is on the chemical behaviour of solutes in molten steel and the reaction between steel, slag and refractory materials and the manner in which they influence the physical properties and performance of the steel product. As an illustration of the contribution of chemistry to steel making the case of the steel plates used in the construction of the Titanic is cited. In 1911 when the Titanic was constructed by Harland and Wolff at their Belfast shipyard, the steel plates used in the hull met all then current specifications. In 1992 when a number of steel samples recovered from the Titanic were examined, it was found that the hull of the vessel was constructed of low carbon, semi-killed steel, produced in the open-hearth process. Microstructural analysis showed extensive carbon banding, typical of hot rolled 0.2 per cent carbon steel. Also found were long manganese sulphide inclusions elongated in the rolling direction, some of which exceeded 25 mm in length. It was determined that as a consequence of these inclusions, at a seawater temperature of 0 degree C, the hull plates of the Titanic had essentially no resistance to fracture. Today's high quality steels used in applications such as Arctic pipelines, offshore platforms, icebreakers and ships for the transportation of natural gas, oxygen and sulphur concentrations are frequently less than 10 ppm. These elements have a profound influence of the quality of the final steel products by virtue of their effect of hindering the formation of inclusions. 2 refs., 3 figs.

Evaluation of physiological parameters and their influence on doses calculated from two alternative dosimetric models for the gastrointestinal tract

International Nuclear Information System (INIS)

Lessard, E.T.; Skrable, K.W.

1981-01-01

Two dosimetric models, the catenary compartmental model (Be70) and the slug flow model (Sk75), are examined using three sets of physiological parameters: those proposed by Eve, those proposed by ICRP, and those obtained from the Textbook of Physiology and Biochemistry by Bell et al. The impact of physiological parameters on the dosimetry of the tract is illustrated by comparing calculated maximum permissible daily activity ingestion rates for single, unabsorbed, particle emitting radionuclides with an effective energy term of unity. The conclusions drawn from this intercomparison of six different cases are: Current dosimetric models which use physiological parameters described in this article do not significantly disagree, and for the determination of average dose equivalent rates to segments of the tract due to chronic, long term ingestion of any radionuclide, the catenary compartmental model is a mathematically simpler approach. The catenary model in addition has certain advantages for the calculation of the photon dose contribution to one segment from cumulated activity (disintegrations) in another segment

CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

OpenAIRE

José Britti Bacalhau; Fernanda Moreno Rodrigues; Rafael Agnelli Mesquita

2014-01-01

Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition ...

Comparison of Corrosion Behavior of Low-Alloy Steel Containing Copper and Antimony with 409L Stainless Steel for a Flue Gas Desulfurization System

Energy Technology Data Exchange (ETDEWEB)

Park, Sun-Ah; Shin, Su-Bin; Kim, Jung-Gu [Sungkyunkwan University, Suwon (Korea, Republic of)

2016-07-15

The corrosion behavior of low alloy steel containing Cu, Sb and 409L stainless steel was investigated for application in the low-temperature section of a flue gas desulfurization (FGD) system. The electrochemical properties were evaluated by potentiodynamic polarization testing and electrochemical impedance spectroscopy (EIS) in 16.9 vol% H{sub 2}SO{sub 4} + 0.35 vol% HCl at 60 ℃. The inclusions in these steels ere identified by electron probe microanalyzer (EPMA). The corrosion products of the steels were analyzed using scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS) and transmission electron microscopy (TEM). The corrosion rate of the low alloy steel containing Cu, Sb was about 100 times lower than that of 409L stainless steel. For stainless steel without passivation, active corrosion behavior was shown. In contrast, in the low alloy steel, the Cu, Sb compounds accumulated on the surface improved the corrosion resistance by suppressing the anodic dissolution reaction.

Evaluation of Flash Bainite in 4130 Steel

Science.gov (United States)

2011-07-01

Technical Report ARWSB-TR-11011 Evaluation of Flash Bainite in 4130 Steel G. Vigilante M. Hespos S. Bartolucci...4. TITLE AND SUBTITLE Evaluation of Flash Bainite in 4130 Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT...need to be addressed, the Flash Bainite processing of 4130 steel demonstrates promise for applications needing a combination of high strength with

Thermal embrittlement of reactor vessel steels

International Nuclear Information System (INIS)

Corwin, W.R.; Nanstad, R.K.; Alexander, D.J.; Stoller, R.E.; Wang, J.A.; Odette, G.R.

1995-01-01

As a result of observations of possible thermal embrittlement from recent studies with welds removed from retired steam generators of the Palisades Nuclear Plant (PNP), an assessment was made of thermal aging of reactor pressure vessel (RPV) steels under nominal reactor operating conditions. Discussions are presented on (1) data from the literature regarding relatively low-temperature thermal embrittlement of RPV steels; (2)relevant data from the US power reactor-embrittlement data base (PR-EDB); and (3)potential mechanisms of thermal embrittlement in low-alloy steels

Diffusion zinc plating of structural steels

International Nuclear Information System (INIS)

Kazakovskaya, Tatiana; Goncharov, Ivan; Tukmakov, Victor; Shapovalov, Vyacheslav

2004-01-01

The report deals with the research on diffusion zinc plating of structural steels when replacing their cyanide cadmium plating. The results of the experiments in the open air, in vacuum, in the inert atmosphere, under various temperatures (300 - 500 deg.C) for different steel brands are presented. It is shown that diffusion zinc plating in argon or nitrogen atmosphere ensures obtaining the qualitative anticorrosion coating with insignificant change of mechanical properties of steels. The process is simple, reliable, ecology pure and cost-effective. (authors)

The behaviour of concrete under attack of liquid steel

International Nuclear Information System (INIS)

Schneider, U.; Ehm, C.; Diederichs, U.

1983-01-01

Investigations were carried out to study the interaction between concrete and liquid steel. Different types and different forms of concrete were investigated at temperatures of liquid steel between 1.600 and 2.600 0 C. The liquid steel of 1.600 0 C was produced in an induction furnace, the liquid steel of 2.600 0 C was produced in concrete crucibles by metallothermic reactions. The reactions occuring during the interaction of concrete and liquid steel may be summarized as follows: - Concrete reacts violently upon sudden loading with high temperatures and high heat fluxes. Great quantities of steam and gases are generated. The mechanical strength decreases rapidly with increasing temperature. -At about 1.200 0 C concrete begins to melt. First the cement matrix melts, than the aggregates melt. The melts of different concretes consist of different constituents and their reactions with liquid steel vary. The temperature of the liquid steel significantly influences the intensity of the reactions and the erosion rates. - The erosion rates amounted to 30 mm/min, when liquid steel was produced in concrete crucibles. When cylindrical concrete specimens were immersed in molten steel the rate of melting off amounted up to 66 mm/min. - The dissipation of heat during the interaction brings about that the reactions between concrete and liquid steel vanish gradually, if no additional energy is fed into the system. (orig.)