Assessment and comparison of oxides grown on 304l ods steel and 304l ss in water environment in supercritical conditions

International Nuclear Information System (INIS)

Mihalache, M.; Dinu, A.; Fulger, M.; Zhou, Z.; Mihalache, M.

2013-01-01

In order to fulfil superior cladding for new reactor generation G IV, the austenitic 3 04 L stainless steel was improved by oxide dispersion strengthening (ODS), using two nano-oxides: titanium and yttrium oxides. The behaviour of the new material resulted, 304 ODS, in water at supercritical temperature of about 550 O C and 25 MPa pressure, was considered. The oxidation kinetics by weigh gain measurements for both materials have been estimated and compared. The weight gain of ODS samples is higher than basic austenitic steel up to 1320 hours. The oxides developed on the ODS samples in SCPW are layered and more uniform than in 304 L SS. The protectively character of oxide films was estimated by different techniques. The morphology of oxide surface, the layering and chemical formula of oxides films were investigated by scanning electron microscopy (SEM), Energy Dispersion X-Ray Spectrometry (EDS), electrochemical impedance spectrometry (EIS) and by Small Angle X-ray Diffraction (SAXD). 1. (authors)

The effect of cysteine on the corrosion of 304L stainless steel in sulphuric acid

International Nuclear Information System (INIS)

Silva, A.B.; Agostinho, S.M.L.; Barcia, O.E.; Cordeiro, G.G.O.; D'Elia, E.

2006-01-01

The effect of cysteine on the corrosion of 304L stainless steel in 1 mol l -1 H 2 SO 4 was studied using open-circuit potential measurements, anodic polarization curves, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). All the electrochemical measurements obtained in the presence of low cysteine concentration (10 -6 -10 -5 mol l -1 ) presented the same behaviour as those obtained in the absence of cysteine, a passivated steel surface. However, for higher cysteine concentrations (10 -4 -10 -2 mol l -1 ), a different behaviour was observed: the corrosion potential stabilized at a more negative value; an active region was observed in the anodic polarization curves and the electrochemical impedance diagrams showed an inductive loop at lower frequencies and a much lower polarization resistance. These results show that the presence of cysteine at high concentration turns the surface of 304L stainless steel electrochemically active, probably dissolving the passivation layer and promoting the stainless steel anodic dissolution. SEM experiments performed after immersion experiments at corrosion potential were in good agreement with the electrochemical results

Effect of oxyanions on the IGSCC inhibition of sensitized 304 stainless steel in high temperature water

International Nuclear Information System (INIS)

Tsuge, Hiroyuki; Murayama, Junichiro; Nagano, Hiroo.

1983-01-01

Effect of oxyanions such as MoO 4 2- , WO 4 2- , and CrO 4 2- on the intergranular stress corrosion cracking (IGSCC) of Type 304 stainless steel in high temperature water was studied. The results obtained are as follows: 1) Addition of such oxyanion as MoO 4 2- , WO 4 2- , and CrO 4 2- suppresses IGSCC of sensitized Type 304 stainless steel in high temperature nondeaerated water. The effectiveness of the inhibitive action by the oxyanion is ranked in the order of MoO 4 2- >WO 4 2- >CrO 4 2- . 2) The mechanism of IGSCC inhibition by MoO 4 2- ion for sentized Type 304 stainless steel in high temperature water is considered as follows, i.e., the presence MoO 4 2- ion decreases the dissolution rate of Cr depleted zone at grain boundaries to the level of matrix by helping the formation of the Cr rich film containing MoO 3 or adsorbed MoO 4 2- ion on the surface of Type 304 stainless steel. (author)

Stress Corrosion Cracking Susceptibility of 304L Substrate and 308L Weld Metal Exposed to a Salt Spray

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Chia-Hao Hsu

2017-02-01

Full Text Available 304 stainless steels (SS were considered as the materials for a dry storage canister. In this study, ER (Electrode Rod 308L was utilized as the filler metal for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. The electron backscatter diffraction (EBSD map was used to identify the inherent microstructures in distinct specimens. U-bend and weight-loss tests were conducted by testing the 304L substrates and welds in a salt spray containing 5 wt % NaCl at 80 °C to evaluate their susceptibility to stress corrosion cracking (SCC. Generally, the weight loss of the ER 308L deposit was higher than that of the 304L substrate in a salt spray in the same sample-prepared condition. The dissolution of the skeletal structure in the fusion zone (FZ was responsible for a greater weight loss of the 308L deposit, especially for the cold-rolled and sensitized specimen. Cold rolling was detrimental and sensitization after cold rolling was very harmful to the SCC resistance of the 304L substrate and 308L deposit. Overall, the SCC susceptibility of each specimen was correlated with its weight loss in each group.

Cold rolled texture and microstructure in types 304 and 316L austenitic stainless steels

International Nuclear Information System (INIS)

Wasnik, D.N.; Samajdar, I.; Gopalakrishnan, I.K.; Yakhmi, J.V.; Kain, V.

2003-01-01

Two grades of austenitic stainless steel (ASS), types 304 (UNS S 30400) and 316L (UNS S 31603), were cold rolled to different reductions by unidirectional and by cross-rolling. The steels had reasonable difference in stacking fault energy (estimated respectively as 15 and 61 mJ/m 2 in types 304 and 316L) and also in starting (or pre-deformation) crystallographic texture-being relatively weak and reasonably strong in types 304 and 316L respectively. The cold rolling increased texturing in type 304, but not in type 316L ASS. The more significant effect of cold rolled texture development was in the relative increase of Brass ({011} ) against Copper ({112} ) and S ({231} ) orientations. In type 304 the increase in Brass was significant, while in type 316L the increase in Copper and S was stronger. This effect could be captured by Taylor type deformation texture simulations considering stronger twinning contributions in type 304 - for example the respective 'best-fits' (in terms of matching the changes in the volume fractions of Brass against Copper and S) were obtained by full constraint Taylor model with 1:100 and 1:10 slip:twin activities in types 304 and 316L ASS respectively. Microstructural developments during cold rolling were generalized as strain induced martensite formation and developments of dislocation substructure. The former, as estimated by vibrating sample magnetometer (VSM), increased with cold reduction, being significantly more in type 304 and was also noticeably stronger in both grades under cross-rolling. The most significant aspect of substructural developments was the formation of strain localizations. These were observed as dense dislocation walls (DDWs), micro-bands (MBs) and twin lamellar structures (TLS). The TLS contribution gained significance at higher reductions and during cross-rolling, especially in type 304. Large misorientation development and the accompanying grain splittings were always associated with such strain localizations

Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65; Estudio comparativo de la corrosion inducida por microorganismos sulfatorreductores, en un acero inoxidable 304L sensibilizado y un acero al carbono API X65

Energy Technology Data Exchange (ETDEWEB)

Diaz S, A.; Gonzalez F, E.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, Carretera Mexico-Toluca Km. 36.5, 52045 Estado de Mexico (Mexico)]. e-mail: ads@nuclear.inin.mx

2004-07-01

In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater

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A. Almubarak

2013-01-01

Full Text Available The purpose of this paper is to study the effect of high nitrogen content on corrosion behavior of austenitic stainless steels in seawater under severe conditions such as tensile stresses and existence of sensitization in the structure. A constant tensile stress has been applied to sensitized specimens types 304, 316L, 304LN, 304NH, and 316NH stainless steels. Microstructure investigation revealed various degrees of stress corrosion cracking. SCC was severe in type 304, moderate in types 316L and 304LN, and very slight in types 304NH and 316NH. The electrochemical polarization curves showed an obvious second current peak for the sensitized alloys which indicated the existence of second phase in the structure and the presence of intergranular stress corrosion cracking. EPR test provided a rapid and efficient nondestructive testing method for showing passivity, degree of sensitization and determining IGSCC for stainless steels in seawater. A significant conclusion was obtained that austenitic stainless steels of high nitrogen content corrode at a much slower rate increase pitting resistance and offer an excellent resistance to stress corrosion cracking in seawater.

Acoustic emission from hydrogen saturated Type 304L stainless steel

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1978-01-01

Acoustic emission is attributed to energy release within a material body by localized plastic deformation or failure processes. The elastic stress waves may come from slip band formation, mechanical twinning, martensite transformation, or crack propagation. Each of these processes has slightly different acoustic characteristics allowing for easy identification. Acoustic emission was monitored during tensile tests of Type 304L austenitic stainless steel to explore the applicability of the technique to hydrogen-assisted fracture

Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

International Nuclear Information System (INIS)

Walker, W.L.

1978-09-01

Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

The Effect of MoO42- Addition on the Intergranular Corrosion Behavior of Sensitized type 304 Stainless Steel

International Nuclear Information System (INIS)

Lee, Kee Pyo; Kim, Kwan Hyu

1988-01-01

This experiment is aimed at the investigation of the effect of MoO 4 2- added to the electrolyte on the corrosion behavior of sensitized 304 stainless steel. The specimens of 304 stainless steel were sensitized for 1 hour at 800 .deg. C, and also for 1 hour at 800 .deg. C followed by 600 .deg. C for 2 hours. Polarization curves of the specimens were obtained in 1N H 2 SO 4 + 0.2N NCl (with or without 0.001M MoO 4 2- ) and in 1N H 2 SO 4 + 0.01N KSCN (with or without 0.001M MoO 4 2- )solutions. All specimens after corrosion test were subjected to microstructural analysis by using an optical microscope. The susceptibility of 304 stainless steel to the intergranular corrosion was decreased by the addition of MoO 4 2- to the electrolyte. It is suggested that the MoO 4 2- in the electrolyte leads to the easy formation of a passive film on the stainless steel substrate. It was confirmed that the area of intergranular attack of stainless steel was decreased by the addition of MoO 4 2- to the electrolyte

Forging evaluaion of 304L stainless steel

International Nuclear Information System (INIS)

Packard, C.L.; Edstrom, C.M.

1979-01-01

The objective of this project was to evaluate and characterize the effects of various forging parameters on the metallographic structure and mechanical properties of 304L stainless steel forgings. Upset and die forgings were produced by hammer and Dynapak forging with forging temperatures ranging from 760 to 1145 0 C, upset reductions ranging from 20 to 60%, and annealing times ranging from 0 to 25 minutes at 843 0 C. The carbide precipitation behavior observed was found to be a function of forging temperature and annealing time. Higher forging temperatures were beneficial in avoiding continuous carbide precipitation and annealing at 843 0 C promoted increased carbide precipitation. The yield strength of the unannealed forgings decreased with increasing forging temperature and, with the exception of the 1145 0 C upset forgings, was significantly lowered by annealing

Use of Direct Current Resistivity Measurements to Assess AISI 304 Austenitic Stainless Steel Sensitization

OpenAIRE

Mesquita, Ramaiany Carneiro; Mecury, José Manoel Rivas; Tanaka, Auro Atsumi; Sousa, Regina Célia de

2015-01-01

This paper describes the feasibility of using direct current electrical resistivity measurements to evaluate AISI 304 austenitic stainless steel sensitization. ASTM A262 – Practice A and double loop electrochemical potentiodynamic reactivation (DL-EPR) tests were performed to assess the degree of sensitization (DoS) qualitatively and quantitatively, and electrical resistivity (ER) was measured by the four-point direct-current potential drop method. The results indicate that the DoS incr...

Corrosion under stress of AISI 304 steel in thiocyanate solutions

International Nuclear Information System (INIS)

Perillo, P.M.; Duffo, G.S.

1989-01-01

Corrosion susceptibility under stress of AISI 304 steel sensitized in a sodium thiocyanate solution has been studied and results were compared with those obtained with solutions of thiosulfate and tetrathionate. Sensitized steel type 304 is highly susceptible to corrosion when under intergranular stress (IGSCC) in thiocyanate solutions but the aggressiveness of this anion is less than that of the other sulphur anions studied (thiosulfate and tetrathionate). This work has been partly carried out in the Chemistry Department. (Author) [es

Physical characterization of austenitic stainless steels AISI 304 and AISI 348 L*

International Nuclear Information System (INIS)

Teodoro, Celso Antonio; Silva, Jose Eduardo Rosa da

2009-01-01

The study of radiation damages in metals and metallic alloys used as structural materials in nuclear reactors has a strategic meaning to the nuclear technology because it treats of performance of these materials in conditions that simulate the conditions of work in power reactors. Then it becomes necessary to know the essential physical properties of these materials, properties that are sensitive to the microstructural changes that occurred during the irradiation. The purpose of this work is to characterize, initially, some pre-irradiation properties of the stainless steels AISI 304 and AISI 348 L * , such as mechanical (stress-strain and microhardness) and electrical (resistivity). The AISI 348 L * has been studied for use as fuel cladding material. Both materials will be tested after irradiation in the IEA-R1 core and their properties will be compared with those in the pre-irradiated condition. The morphology of the fractured zones after tensile tests was observed using SEM (scanning electron microscopy). (author)

Effect of Prior Deformation on Welding Microstructure of Steel 304L

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WU Luo-fei

2017-01-01

Full Text Available This subject was raised by an automotive company.Based on the welding design on the curved surface,the effect of prior deformation on the weld structure was studied.Metal active-gas welding was used on the T-joint and pre-deformed plates of austenitic stainless steel 304L to find the proper welding parameters and observe the effect of prior deformation on the microstructure.The proper parameters acquired are:the speed of the torch is 4mm/s,the speed of delivery of welding wire is 2.5m/min and the voltage is 17V.In the T-joint and pre-deformed joint,the weld toes are in the zone with strain of 0% and 30%.In the pre-deformed welding specimen,it was observed that the fusion zone and partially melted zone are narrowed,carbide precipitation and ferrites are found less.In all,the microstructure in the pre-deformed weld joints on 304L is more uniform.

Carburization behavior under the pits induced by metal dusting in 304L and 347 stainless steels

Energy Technology Data Exchange (ETDEWEB)

Chang, Chia-Hao [Department of Materials Engineering and Science, National Cheng Kung University, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Engineering and Science, National Cheng Kung University, Tainan 701, Taiwan (China)

2009-08-15

The metal dusting behavior of Type 304L and 347 stainless steels (SSs) in a flowing mixed CO/H{sub 2}/H{sub 2}O gas stream at 600 deg. C was investigated. After exposure in a 35% CO + 60% H{sub 2} + 5% H{sub 2}O gas for 500 h, large pits were formed on both steel surfaces. The aspect ratio of the pits formed in 304L SS was higher than that of the pits formed in 347 SS. The microstructures and chemical compositions of the reaction products and those of the substrate under the pits were examined by using a scanning electron microscope (SEM) combined with an energy dispersive spectrometer (EDS). A Cr-depleted zone containing voids was formed on the outer surface just beneath the pit. Massive matrix carburization and intergranular carbide precipitation were seen for both steels. The experimental results showed that niobium (Nb) could delay the ingress of carbon and retard the metal dusting reaction.

Intergranular stress corrosion cracking of ion irradiated 304L stainless steel in PWR environment

International Nuclear Information System (INIS)

Gupta, Jyoti

2016-01-01

IASCC is irradiation - assisted enhancement of intergranular stress corrosion cracking susceptibility of austenitic stainless steel. It is a complex degrading phenomenon which can have a significant influence on maintenance time and cost of PWRs' core internals and hence, is an issue of concern. Recent studies have proposed using ion irradiation (to be specific, proton irradiation) as an alternative of neutron irradiation to improve the current understanding of the mechanism. The objective of this study was to investigate the cracking susceptibility of irradiated SA 304L and factors contributing to cracking, using two different ion irradiations; iron and proton irradiations. Both resulted in generation of point defects in the microstructure and thereby causing hardening of the SA 304L. Material (unirradiated and iron irradiated) showed no susceptibility to intergranular cracking on subjection to SSRT with a strain rate of 5 * 10 -8 s -1 up to 4 % plastic strain in inert environment. But, irradiation (iron and proton) was found to increase intergranular cracking severity of material on subjection to SSRT in simulated PWR primary water environment at 340 C. Correlation between the cracking susceptibility and degree of localization was studied. Impact of iron irradiation on bulk oxidation of SA 304L was studied as well by conducting an oxidation test for 360 h in simulated PWR environment at 340 C. The findings of this study indicate that the intergranular cracking of 304L stainless steel in PWR environment can be studied using Fe irradiation despite its small penetration depth in material. Furthermore, it has been shown that the cracking was similar in both iron and proton irradiated samples despite different degrees of localization. Lastly, on establishing iron irradiation as a successful tool, it was used to study the impact of surface finish and strain paths on intergranular cracking susceptibility of the material. (author) [fr

Effect of welding process, type of electrode and electrode core diameter on the tensile property of 304L austenitic stainless steel

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Akinlabi OYETUNJI

2014-11-01

Full Text Available The effect of welding process, type of electrode and electrode core diameter on the tensile property of AISI 304L Austenitic Stainless Steel (ASS was studied. The tensile strength property of ASS welded samples was evaluated. Prepared samples of the ASS were welded under these three various variables. Tensile test was then carried out on the welded samples. It was found that the reduction in ultimate tensile strength (UTS of the butt joint samples increases with increase in core diameter of the electrode. Also, the best electrode for welding 304L ASS is 308L stainless steel-core electrode of 3.2 mm core diameter. It is recommended that the findings of this work can be applied in the chemical, food and oil industries where 304L ASS are predominantly used.

Passivity and passivity breakdown of 304L stainless steel in hot and concentrated nitric acid

International Nuclear Information System (INIS)

Gillard-Tcharkhtchi, Elsa

2014-01-01

The objective of this study is to characterize the oxidation behavior of 304L stainless steel (SS) in representative conditions of spent nuclear fuel reprocessing, i.e. in hot and concentrated nitric acid. In these conditions the SS electrochemical potential is in the passive domain and its corrosion rate is low. However when the media becomes more aggressive, the potential may be shifted towards the trans-passive domain characterized with a high corrosion rate. Passivity and passivity breakdown in the trans-passive domain are of a major interest for the industry. So as to characterize these phenomenons, this work was undertaken with the following representative conditions: a 304L SS from an industrial sheet was studied, the media was hot and concentrated HNO 3 , long term tests were performed. First, the surface of an immersed 304L SS was characterized with several complementary techniques from the micro to the nanometer scale. Then oxidation kinetics was studied in the passive and in the trans-passive domain. The oxidation behavior was studied thanks to weight loss determination and surface analysis. Finally, oxidation evolution as a function of the potential was studied from the passive to the trans-passive domain. In particular, this allowed us to obtain the anodic curve of 304L SS in hot and concentrated and to define precisely the 304L SS limits of in such conditions. (author) [fr

Dependence of corrosion properties of AISI 304L stainless steel on the austenite grain size

Energy Technology Data Exchange (ETDEWEB)

Sabooni, Soheil; Rashtchi, Hamed; Eslami, Abdoulmajid; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Raeissi, Keyvan; Imani, Reihane Faghih [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Dept. of Materials Engineering; Ngan, Alfonso Hing Wan [The Univ. of Hong Kong (China). Dept. of Mechanical Engineering

2017-07-15

The corrosion resistance of austenitic stainless steels is known to be hampered by the loss of chromium available for passive surface layer formation as a result of chromium carbide precipitation at austenite grain boundaries during annealing treatments. Although high-temperature annealing can promote carbide dissolution leading to better corrosion resistance, grain coarsening also results, which would lead to poorer mechanical properties. Processing methods to achieve both good corrosion resistance and mechanical properties are thus highly desirable for austenitic stainless steels. In the present study, we show that the corrosion resistance of AISI 304L stainless steel can be improved by grain refinement into the ultrafine-grained regime. Specifically, samples with different austenite grain sizes in the range of 0.65-12 μm were studied by potentiodynamic polarization and electrochemical impedance spectroscopy tests in a 3.5 wt.% NaCl solution. All samples showed a typical passive behavior with similar corrosion potential, but the corrosion current density decreased significantly with decreasing grain size. The results show that the sample with the finest grain size had the best corrosion resistance due to a higher resistance of the passive layer to pitting attacks. This study indicates that grain refinement which improves mechanical properties can also significantly improve the corrosion resistance of AISI 304L stainless steel.

Oxidation behavior of 304 stainless steel exposed to steam at high temperature

Energy Technology Data Exchange (ETDEWEB)

Jeong, H.; Ryu, J. R.; Park, G. H. [Kyunghee Univ., Yongin (Korea, Republic of); Yoo, T. G. [FNC Technology, Seoul (Korea, Republic of)

2003-10-01

An experiment was conducted on 304 stainless steel(SUS304L) at the LOCA(Lost of Coolant Accident) requirement temperature, 800 .deg. C to 1100 deg. C. SUS304L was used as clothing material and structural frame of LWR. Oxidation behavior of SUS304L by temperature and time was examined after the mechanical and chemical polishing of SUS304L plate. After oxidation, change in weight showed a linear pattern for the first 20 minutes and a parabolic pattern afterwards. Then, fine structure and oxidation layer of SUS304L plate were observed through OM photographing and oxidation characteristics of SUS304L were found through hardness measurement by depth of each plate and XRD(X-Ray Diffraction) photographing.

Behavior of stressed and unstressed 304L specimens in tuff repository environmental conditions

International Nuclear Information System (INIS)

Juhas, M.C.; McCright, R.D.; Garrison, R.E.

1984-11-01

This paper presents preliminary results of an investigation of the behavior of candidate barrier material for high-level nuclear waste storage, Type 304L stainless steel, in tuff repository environmental conditions. Tuff is a densely welded, devitrified, igneous rock common to the proposed repository site at Yucca Mountain, Nevada. The results discussed include: irradiation corrosion tests, U-bend irradiation corrosion tests, slow strain rate tests, and bent beam stress corrosion tests. Results indicate that Type 304L stainless steel shows excellent resistance to general, localized, and stress corrosion under the environmental and microstructural conditions tested so far. The environmental test conditions are 50 to 100 0 C J-13 well water (non-saline, near neutral pH, and oxic in nature) and saturated steam at 100 0 C. Microstructural conditions include solution annealed and long furnace heat treatments to provoke a sensitized structure. However, this particular type of stainless steel may be susceptible to long-term, low-temperature sensitization because of the combination of expected time at elevated temperature and residual stress in the container after emplacement in the repository. Other grades of austenitic stainless steels are reported to be more resistant to low-temperature sensitization. Future work will therefore include more extensive testing of these grades. 15 references, 5 figures, 7 tables

Behaviour under fatigue of AISI 304-L stainless steel welded joints

International Nuclear Information System (INIS)

Scal, M.W.; Joia, C.J.B.M.; Sousa e Silva, A.S. de

1979-01-01

The fatigue behaviour at room temperature of AISI-304-L stainless steel welded joints obtained by two distinct welding methods was studied. The results obtained were compared to those characteristic of the base metal. The welded joint fatigue samples were rectified in order to eliminate the effect of the welded seam geometry. It was concluded that the mechanisms of fatigue crack start in this case is commanded by the austenitic matrix, there being no influence of the delta ferrite rate and distribution present at the melted zone. (Author) [pt

Effect of cold work on low-temperature sensitization behaviour of austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Kain, V. E-mail: vivkain@apsara.barc.ernet.in; Chandra, K.; Adhe, K.N.; De, P.K

2004-09-01

The effects of cold work and low-temperature sensitization heat treatment of non-sensitized austenitic stainless steels have been investigated and related to the cracking in nuclear power reactors. Types 304, 304L and 304LN developed martensite after 15% cold working. Heat treatment of these cold worked steels at 500 deg. C led to sensitization of grain boundaries and the matrix and a desensitization effect was seen in 11 days due to fast diffusion rate of chromium in martensite. Types 316L and 316LN did not develop martensite upon cold rolling due to its chemical composition suppressing the martensite transformation (due to deformation) temperature, hence these were not sensitized at 500 deg. C. The sensitization of the martensite phase was always accompanied by a hump in the reactivation current peak in the double loop electrochemical potentiokinetic reactivation test, thus providing a test to detect such sensitization. It was shown that bending does not produce martensite and therefore, is a better method to simulate weld heat affected zone. Bending and heating at 500 deg. C for 11 days led to fresh precipitation due to increased retained strain and desensitization of 304LN due to faster diffusion rate of chromium along dislocations. The as received or solution annealed 304 and 304LN with 0.15% nitrogen showed increased sensitization after heat treatment at 500 deg. C, indicating the presence of carbides/nitrides.

Weld solidification cracking in 304 to 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Martinez, Raymond J [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

2010-01-01

A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

Assumptions, uncertainties, and limitations in the predictive capabilities of models for sensitization in 304 stainless steels

International Nuclear Information System (INIS)

Schweitzer, D.G.; Sastre, C.

1987-06-01

A review of literature on sensitization in 304 stainless steels has been made from what we believe would be the regulatory framework evaluating the claim that there is reasonable assurance that predicts the absence of sensitization for the times (300 to 1000 years) and temperatures (below about 200 0 C) associated with a high-level waste (HLW) repository at Yucca Mountain. We conclude that such a claim would be indefensible. 17 refs

Effects of cyclic tensile loading on stress corrosion cracking susceptibility for sensitized Type 304 stainless steel in 290 C high purity water

International Nuclear Information System (INIS)

Takaku, H.; Tokiwai, M.; Hirano, H.

1979-01-01

The effects of load waveform on intergranular stress corrosion cracking (IGSCC) susceptibility have been examined for sensitized Type 304 stainless steels in a 290 C high purity water loop. Concerning the strain rate in the trapezoidal stress waveform, it was found that IGSCC susceptibility was higher for smaller values of the strain rate. It was also shown that IGSCC susceptibility became higher when the holding time at the upper stress was prolonged, and when the upper stress was high. The occurrence of IGSCC for sensitized Type 304 stainless steel became easy due to the application of cyclic tensile stress in 290 C high purity water

Fatigue of welded joint in a stainless steel AISI 304 L

International Nuclear Information System (INIS)

Kuromoto, N.K.; Guimaraes, A.S.; Miranda, P.E.V. de

1986-01-01

The flexion fatigue behavior for the base metal and welded joint of an AISI 304 L stainless steel type, used in the Angra-1 reactor, was determined. An automatic welding process was used with improved procedures in order to assure better welding metallurgy. Fatigue tests samples reinforcements were done to allow the evaluation of metallurgical variables, specially the role played by delta ferrite. The resulting welded joint showed better fatigue life than the base metal. Delta ferrite was found to play an important role on the initiation and propagation processes of the fatigue cracks. (Author) [pt

Simulation of Friction Stir Processing in 304L Stainless Steel

Directory of Open Access Journals (Sweden)

Miles M.P.

2016-01-01

Full Text Available A major dilemma facing the nuclear industry is repair or replacement of stainless steel reactor components that have been exposed to neutron irradiation. When conventional fusion welding is used for weld repair, the high temperatures and thermal stresses inherent in the process enhance the growth of helium bubbles, causing intergranular cracking in the heat-affected zone (HAZ. Friction stir processing (FSP has potential as a weld repair technique for irradiated stainless steel, because it operates at much lower temperatures than fusion welding, and is therefore less likely to cause cracking in the HAZ. Numerical simulation of the FSP process in 304L stainless steel was performed using an Eulerian finite element approach. Model input required flow stresses for the large range of strain rates and temperatures inherent in the FSP process. Temperature predictions in three locations adjacent to the stir zone were accurate to within 4% of experimentally measure values. Prediction of recrystallized grain size at a location about 6mm behind the tool center was less accurate, because the empirical model employed for the prediction did not account for grain growth that occurred after deformation in the experiment was halted.

Corrosion of type 304L stainless steel in boiling dilute neptunium nitrate solution

International Nuclear Information System (INIS)

Motooka, Takafumi; Kiuchi, Kiyoshi

2003-01-01

Corrosion of type 304L stainless steel in nitric acid solution containing neptunium was studied under immersion and heat-transfer condition. Corrosion rates of stainless steel were obtained by the weight loss measurement and the quantitative analysis of metallic ions dissolved in solution. The surface morphology was observed by scanning electron microscopy. The corrosion acceleration mechanism was investigated by polarization measurement and spectrophotometry. The corrosion rate in boiling 9M nitric acid was accelerated by addition of neptunium. The corrosion of stainless steel was promoted under heat-transfer condition compared to immersion condition. In polarization measurements, the cathodic current was increased by addition of neptunium. Spectrophotometric measurements showed the oxidization of neptunium in boiling nitric acid. It was suggested that the accelerated corrosion in nitric acid solution containing neptunium was caused by re-oxidation of neptunium. (author)

Corrosion behavior of mild steel and SS 304L in presence of dissolved nickel under aerated and deaerated conditions

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Mohd Mobin

2011-12-01

Full Text Available In dual purpose water/power co-generation plants, the presence of high concentration of Cu and Ni in the re-circulating brine/condensate as a result of condenser tubes corrosion has been attributed as one of the several causes of corrosion damage of flash chamber materials and water touched parts of the boilers. The present investigation deals with the effect of dissolved nickel in the concentration range of 10 ppb to 100 ppm on the corrosion behavior of mild steel and SS 304L in two aqueous medium namely, distilled water and artificial seawater. The effect of pH, dissolved oxygen and flow condition of aqueous medium on the corrosion behavior was also monitored. The experimental techniques include immersion test and electrochemical tests which include free corrosion potential measurements and potentiodynamic polarization measurements. The corrosion rate of mild steel and SS 304L under different experimental conditions was determined by weight loss method and spectrophotometric determination of iron ion entered into the test solution during the period of immersion. The pH of the test solution was also monitored during the entire period of immersion. The left over nickel ions present in the test solution after completion of immersion was also estimated using Atomic Absorption Spectrophotometer. The surface morphology of the corroded steel surface was also examined using scanning electron microscopy (SEM. The results of the studies show that SS 304L largely remains unaffected in both distilled water and artificial seawater under different experimental conditions. However, the effect of nickel on the corrosion behavior of mild steel is quite pronounced and follows interesting trends.

Martensitic Transformation in Ultrafine-Grained Stainless Steel AISI 304L Under Monotonic and Cyclic Loading

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Heinz Werner Höppel

2012-02-01

Full Text Available The monotonic and cyclic deformation behavior of ultrafine-grained metastable austenitic steel AISI 304L, produced by severe plastic deformation, was investigated. Under monotonic loading, the martensitic phase transformation in the ultrafine-grained state is strongly favored. Under cyclic loading, the martensitic transformation behavior is similar to the coarse-grained condition, but the cyclic stress response is three times larger for the ultrafine-grained condition.

Intergranular Corrosion Behavior of 304LN Stainless Steel Heat Treated at 623 K (350 °C)

Science.gov (United States)

Singh, Raghuvir; Kumar, Mukesh; Ghosh, Mainak; Das, Gautam; Singh, P. K.; Chattoraj, I.

2013-01-01

Low temperature sensitization of 304LN stainless steel from the two pipes, differing slightly in chemical composition, has been investigated; specimens were aged at 623 K (350 °C) for 20,000 hours and evaluated for intergranular corrosion and degree of sensitization. The base and heat-affected zone (HAZ) of the 304LN-1 appear resistant to sensitization, while 304LN-2 revealed a "dual" type microstructure at the transverse section and HAZ. The microstructure at 5.0-mm distance from the fusion line indicates qualitatively less sensitization as compared to that at 2.0 mm. The 304LN-2 base alloy shows overall lower degree of sensitization values as compared to the 304LN-1. A similar trend of degree of sensitization was observed in the HAZ where it was higher in the 304LN-1 as compared to the 304LN-2. The weld zone of both the stainless steels suffered from cracking during ASTM A262 practice E, while the parent metals and HAZs did not show such fissures. A mottled image within the ferrite lamella showed spinodal decomposition. The practice E test and transmission electron microscopy results indicate that the interdendritic regions may suffer from failure due to carbide precipitation and due to the evolution of brittle phase from spinodal decomposition.

Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO3-HF

International Nuclear Information System (INIS)

Ondrejcin, R.S.; McLaughlin, B.D.

1980-04-01

Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO 3 -HF for dissolution, the best alloy for service at 130 0 C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130 0 C, Inconel 671 is best. At 95 0 C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr 4+ and Th 4+ ; Al 3+ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO 3 -HF used occasionally for flushing and in solutions of HNO 3 and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures

Compressibility of 304 Stainless Steel Powder Metallurgy Materials Reinforced with 304 Short Stainless Steel Fibers.

Science.gov (United States)

Yao, Bibo; Zhou, Zhaoyao; Duan, Liuyang; Xiao, Zhiyu

2016-03-04

Powder metallurgy (P/M) technique is usually used for manufacturing porous metal materials. However, some P/M materials are limitedly used in engineering for their performance deficiency. A novel 304 stainless steel P/M material was produced by a solid-state sintering of 304 stainless steel powders and 304 short stainless steel fibers, which were alternately laid in layers according to mass ratio. In this paper, the compressive properties of the P/M materials were characterized by a series of uniaxial compression tests. The effects of fiber content, compaction pressure and high temperature nitriding on compressive properties were investigated. The results indicated that, without nitriding, the samples changed from cuboid to cydariform without damage in the process of compression. The compressive stress was enhanced with increasing fiber content ranging from 0 to 8 wt.%. For compaction pressure from 55 to 75 MPa, greater compaction pressure improved compressive stress. Moreover, high temperature nitriding was able to significantly improve the yield stress, but collapse failure eventually occurred.

Martensitic transformation behaviour in sensitized SUS304 austenitic stainless steel during isothermal holding at low temperature

International Nuclear Information System (INIS)

Lee, Jae-hwa; Fukuda, Takashi; Kakeshita, Tomoyuki

2009-01-01

We investigated martensitic transformation behaviour in sensitized SUS304 austenitic stainless steel to determine the stability of the austenitic phase at low temperatures. We found that a specimen that was sensitized at 973 K for 100 h exhibits an isothermal martensitic transformation when the specimen is held in the temperature range between 60 and 260 K. We constructed a time-temperature-transformation (TTT) diagram corresponding to the formation of 0.5 vol. % α'-martensite. A magnetization measurement was used to evaluate the volume fraction of a'-martensite. The TTT diagram shows a double-C curve with two noses located at about 100 and 200 K. In-situ optical microscope observations reveal that the double C-curve is due to two different transformation sequences. That is, the upper part of the C-curve is due to a direct γ → α' martensitic transformation and the lower part of the C-curve is due to a successive γ → ψ → α' martensitic transformation. The direct γ → α' transformation occurs in the vicinity of grain boundaries while the successive γ → ψ' → α' transformation occurs near the centre of grains. A scanning electron microscope observation reveals that carbide particles of M 23 C 6 are formed in the grain boundaries. The concentration difference between the centre of the grains and regions near grain boundaries is the reason for the difference in the isothermal transformation sequence for the sensitized SUS304 stainless steel.

Effect of SiC particle impact nano-texturing on tribological performance of 304L stainless steel

Science.gov (United States)

Lorenzo-Martin, C.; Ajayi, O. O.

2014-10-01

Topographical features on sliding contact surfaces are known to have a significant impact on friction and wear. Indeed, various forms of surface texturing are being used to improve and/or control the tribological performance of sliding surfaces. In this paper, the effect of random surface texturing produced by a mechanical impact process is studied for friction and wear behavior of 304L stainless steel (SS) under dry and marginal oil lubrication. The surface processing was applied to 304L SS flat specimens and tested under reciprocating ball-on-flat sliding contact, with a 440C stainless steel ball. Under dry contact, the impact textured surface exhibited two order of magnitude lower wear than the isotropically ground surface of the same material. After 1500 s of sliding and wearing through of the processed surface layer following occurring of scuffing, the impact textured surface underwent a transition in wear and friction behavior. Under marginal oil lubrication, however, no such transition occurred, and the wear for the impact textured surface was consistently two orders of magnitude lower than that for the ground material. Mechanisms for the tribological performance enhancement are proposed.

Reassessment of the swelling behavior of AISI 304 stainless steel

International Nuclear Information System (INIS)

Garner, F.A.; Porter, D.L.

1982-03-01

Published swelling data derived from EBR-II irradiations of AISI 304 and 304L have been reanalyzed in light of insights gained from irradiation of AISI 316 and Fe-15Cr-25Ni. The primary influence of temperature, displacement rate and compositional variations in the 300 series stainless steels lies in the duration of the transient regime of swelling and not in the steady-state or constant swelling rate regime

Compressibility of 304 Stainless Steel Powder Metallurgy Materials Reinforced with 304 Short Stainless Steel Fibers

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Bibo Yao

2016-03-01

Full Text Available Powder metallurgy (P/M technique is usually used for manufacturing porous metal materials. However, some P/M materials are limitedly used in engineering for their performance deficiency. A novel 304 stainless steel P/M material was produced by a solid-state sintering of 304 stainless steel powders and 304 short stainless steel fibers, which were alternately laid in layers according to mass ratio. In this paper, the compressive properties of the P/M materials were characterized by a series of uniaxial compression tests. The effects of fiber content, compaction pressure and high temperature nitriding on compressive properties were investigated. The results indicated that, without nitriding, the samples changed from cuboid to cydariform without damage in the process of compression. The compressive stress was enhanced with increasing fiber content ranging from 0 to 8 wt.%. For compaction pressure from 55 to 75 MPa, greater compaction pressure improved compressive stress. Moreover, high temperature nitriding was able to significantly improve the yield stress, but collapse failure eventually occurred.

Corrosion and microstructural aspects of dissimilar joints of titanium and type 304L stainless steel

International Nuclear Information System (INIS)

Mudali, U. Kamachi.; Ananda Rao, B.M.; Shanmugam, K.; Natarajan, R.; Raj, Baldev

2003-01-01

To link titanium and zirconium metal based (Ti, Zr-2, Ti-5%Ta, Ti-5%Ta-1.8Nb) dissolver vessels containing highly radioactive and concentrated corrosive nitric acid solution to other nuclear fuel reprocessing plant components made of AISI type 304L stainless steel (SS), high integrity and corrosion resistant dissimilar joints between them are necessary. Fusion welding processes produce secondary precipitates which dissolve in nitric acid, and hence solid-state processes are proposed. In this work, various dissimilar joining processes available for producing titanium-304L SS joints with adequate strength, ductility and corrosion resistance for this critical application are highlighted. Developmental efforts made at IGCAR, Kalpakkam are outlined. The possible methods and the microstructural-metallurgical properties of the joints along with corrosion results obtained with three phase (liquid, vapour, condensate) corrosion testing are discussed. Based on the results, dissimilar joint produced by the explosive joining process was adopted for plant application

EPR method for the detection of sensitization in stainless steels

International Nuclear Information System (INIS)

Clarke, W.L.; Cowan, R.L.

1980-01-01

The overall objective of the program was to improve the reliability of reactor system piping by increasing knowledge of failure causing mechanisms and by enhancing the capability for design evaluation and analysis. Toward the attainment of that objective, a technique has been developed to measure the degree of sensitization quantitatively in thermally treated AISI-304, -304L, -316 and 316L stainless steels. The Electrochemical Potentiokinetic Reactivation (EPR) test was developed because of an industrial need for a rapid, nondestructive, quantitative field test which could be used for assessing sensitization in reactor components. The EPR method consists of developing potentiokinetic curves on a polarized sample obtained by controlled potential sweep from the passive to the active region (reactivation) in a specific electrolyte; details of the test technique have been reported

Effects of compositional modifications on the sensitization behavior of Fe-Cr-Mn steels

International Nuclear Information System (INIS)

Edgemon, G.L.; Tortorelli, P.F.; Bell, G.E.C.

1992-01-01

Fe-Cr-Mn steels may possibly be used in conjuction with aqueous blankets or coolants in a fusion device. Therefore, standard chemical immersion (modified Strauss) tests were conducted to characterize the effects of compositional modifications on the thermal sensitization behavior of these steels. A good correlation among weight losses, intergranular corrosion, and cracking was found. The most effective means of decreasing their susceptibility was through reduction of the carbon concentration of these steels to 0.1%, but the sensitization resistance of Fe-Cr-Mn-0.1 C compositions was still inferior to type 304L and other similar stainless steels. Alloying additions that form stable carbides did not have a very significant influence on the sensitization behavior. (orig.)

Effect of H2O2 on the corrosion behavior of 304L stainless steel

International Nuclear Information System (INIS)

Song, Taek Ho

1994-02-01

In connection with the safe storage of high level nuclear waste, effect of H 2 O 2 on the corrosion behavior of 304L stainless steel was examined. Open circuit potentials and polarization curves were measured with and without H 2 O 2 . The experimental results show that H 2 O 2 increased corrosion potential and decreased pitting potential. The passive range, therefore, decreased as H 2 O 2 concentration increased, indicating that pitting resistance was decreased by the existence of H 2 O 2 in the electrolyte. These effects of H 2 O 2 on corrosion of 304L stainless steel are considered to be similar to those of γ-irradiation. To compare the effects of H 2 O 2 with those of O 2 , cathodic and anodic polarization curves were made in three types of electrolyte such as aerated, deaerated, and stirred electrolyte. The experimental results show that the effects of H 2 O 2 on the corrosion behavior were very similar to those of O 2 such as increase of corrosion potential, decrease of pitting resistance, and increase of repassivation potential. Further, H 2 O 2 played much greater role in controlling cathodic reaction rate in neutral water environment. In acid and alkaline media, potential shifts by H 2 O 2 were restricted by the large current density of proton reduction and by the le Chatelier's principle respectively

Effect of H2O2 on the corrosion behavior of 304L stainless steel

International Nuclear Information System (INIS)

Song, Taek Hoh; Kim, In Sub; Noh, Sung Kee

1995-01-01

In connection with the safe storage of high level nuclear waste, effect of H 2 O 2 on the corrosion behavior of 304L stainless steel was examined. Open circuit potentials and polarization curves were measured with and without H 2 O 2 . The experimental results show that H 2 O 2 increased corrosion potential and decreased pitting potential. The passive range, therefore, decreased as H 2 O 2 concentration increased, indicating that pitting resistance was decreased by the existence of H 2 O 2 in the electrolyte. These effects of H 2 O 2 on corrosion of 304L stainless steel are considered to be similar to those of γ-irradiation. To compare the effects of H 2 O 2 with those of O 2 , cathodic and anodic polarization curves were made in three types of electrolyte such as aerated, deaerated, and stirred electrolyte. The experimental results show that the effects of H 2 O 2 on the corrosion behavior were very similar to those of O 2 such as increase of corrosion potential, decrease of pitting resistance, and increase of repassivation potential. In acid and alkaline media, the corrosion potential shifts by H 2 O 2 were restricted by the large current density of proton reduction and by the le Chatelier's principle respectively. 13 figs., 1 tabs., 17 refs. (Author)

Electrochemical Study of Welded AISI 304 and 904L Stainless Steel in Seawater in View of Corrosion

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Richárd Székely

2010-10-01

Full Text Available This is a comparative study of the corrosion behaviour of welds in AISI 304 and AISI 904L stainless steels carried out in seawater model solution in the temperature range 5-35°C and the standard of corrosion testing of welds was followed. The corrosion rate and corrosion attack characteristics were determined for welds of the examined steels with several type of treatment. The aim of this work was to compare the steels based on their resistance against the corrosion in terms of pitting potential (Epit and repassivation potential (Erepass. Seawater is an electrochemically aggressive medium, which can initiate localised corrosion in welded stainless steels. Different electrochemical and testing methods were used, including cyclic voltammetry, chronopotentiometry, electrochemical impedance spectroscopy (EIS, pH measuring and penetration tests.

Effect of Cryogenic Treatment on Sensitization of 304 Stainless Steel in TIG Welding

Science.gov (United States)

Singh, Rupinder; Slathia, Ravinder Singh

2016-04-01

Stainless steel (SS) is sensitized by a thermal treatment in the range of 400-850 °C and inter-granular attack would occur upon subsequent exposure to certain media. In many practical situations, such as welding, sensitization is best studied by continuous cooling through the sensitizing temperature range wherein the variables are the peak temperature reached and the cooling rate in contrast to temperature and time of the isothermal hold which has been the customary practice. There are also various methods of controlling the inter-granular corrosion viz. lowering the carbon content, adding stabilizers and applying solution heat treatment but all these methods are either costly or difficult to apply. This study is focussed on the effect of cryogenically treated tungsten electrode of TIG welding on the sensitization behaviour of 304SS by taking into consideration the weld properties (like: hardness, tensile strength, percentage elongation and micro-structure). The parameters of significance are current, pulse frequency and gas flow rate. Further the study suggested that the results of non cryo treated electrode were better than the treated one on sensitization of welded joints during TIG welding within the range of selected parameters.

Four nondestructive electrochemical tests for detecting sensitization in type 304 and 304L stainless steels

International Nuclear Information System (INIS)

Majidi, A.P.; Streicher, A.

1986-01-01

Three different electrochemical reactivation tests are compared with etch structures produced in the electrolytic oxalic acid etch test. These nondestructive tests are needed to evaluate welded stainless steel pipes and other plant equipment for susceptibility to intergranular attack. Sensitization associated with precipitates of chromium carbides at grain boundaries can make these materials subject to intergranular attack in acids and, in particular, to intergranular stress corrosion cracking in high-temperature (289 0 C) water on boiling water nuclear reactor power plants. In the first of the two older reactivation tests, sensitization is detected by the electrical charge generated during reactivation. In the second, it is measured by the ratio of maximum currents generated by a prior anodic loop and the reactivation loop. A third, simpler reactivation method based on a measurement of the maximum current generated during reactivation is proposed. If the objective of the field tests, which are to be carried out with portable equipment, is to distinguish between nonsensitized and sensitized material, this can be accomplished most simply, most rapidly, and at lowest cost by an evaluation of oxalic acid etch structures

Effects of MoO42- in the Acidic Electrolytes on the Corrosion Behavior of Sensitized 304 Stainless Steel in the Acidic Electrolytes

International Nuclear Information System (INIS)

Choe Han Cheol; Kim, Kwan Hyu

1995-01-01

The corrosion resistance of sensitized 304 stainless steel was investigated potentiodynamically in the molybdate-containing electrolytes. The composition of the passive film formed in the passive region was analyzed by using the x-ray photoelectron spectroscopy(XPS). It was observed that the addition of molybdate to various electrolytes such as H 2 SO 4 , KSCN and HCI solutions increased the corrosion potential, pitting potential and repassivation potential of the sensitized 304 stainless steel, and decreased the active current density, passive current density and reactivation current density. However, the passive current density in H 2 SO 4 solution increased with the molybdate addition. When the molybdate was added to the KSCN and the HCI solutions, the number and the size of pits decreased remarkably. The results of XPS analysis showed that the passive film formed after passivation in the molybdate-containing electrolytes consisted mainly of oxyhydrates and Mo oxides which would lower the dissolution rate of metal at the active sites such as Cr 23 C 6 precipitates

Microstructure and mechanical properties of friction welded AISI 1040/AISI 304L steels before and after electrochemical corrosion

Energy Technology Data Exchange (ETDEWEB)

Sarsilmaz, Furkan [Firat Univ., Elazig (Turkey). Dept. of Mechatronics Engineering; Kirik, Ihsan [Batman Univ. (Turkey); Ozdemir, Niyazi [Firat Univ., Elazig (Turkey)

2018-03-01

The aim of the present study is to investigate the effect of welding parameters both on the electrochemical corrosion behavior and tensile strength of pre- and post-electrochemical corrosion of friction welded dissimilar steels. The microstructural changes of AISI 1040/AISI 304L friction welded couples and also parent materials were analyzed by using scanning electron microscopy. The electrochemical behaviors of AISI1040/AISI304L joints were comparatively investigated by potentiodynamic polarization curve test and by electrochemical impedance spectra. Moreover, tensile strength experiments were carried out determining the behavior of friction welded joints of pre- and post-electrochemical corrosion and results indicated that the maximum tensile test value of the dissimilar welded pre-electrochemical corrosion was higher than those of post-electrochemical corrosion and was also very close to AISI 1040 parent material value.

Effect of microstructure and chemical composition on localized corrosion resistance of a AISI 304L stainless steel after nanopulsed-laser surface melting

International Nuclear Information System (INIS)

Pacquentin, W.; Caron, N.; Oltra, R.

2015-01-01

Highlights: • Laser surface melting treatments require neither additional feedstock nor contact. • By affecting 1 μm, the pitting potential of laser treated 304L increases by 500 mV. • Surface modification of laser treated sample observed by TEM. • The physico-chemical properties of the surface are correlated to overlap rate. • AISI 304L pitting corrosion resistance strongly depends of overlap rate. - Abstract: Changes induced in the surface properties of AISI 304L stainless steel when it is treated with a nanopulsed ytterbium-doped fiber laser were investigated to determine the microscale distribution of its physico-chemical properties. A Gaussian energy distribution was created with a radius of 71 μm (1/e 2 ) at the focal point. Local investigations were carried out using transmission electron microscopy to consider the effect of overlapping individual laser impacts. The results obtained reveal that laser surface melting leads to changes in the crystallographic structure of the steel through the formation of a δ-ferritic phase. It also results in the creation of an oxide layer that increases the corrosion resistance of the steel, with the chemical composition, structure and thickness of this layer being dependent on the overlap percentage and the position along the beam radius. Measurement of the localized corrosion resistance in a 30 g L −1 NaCl solution using polarization curves found that optimal laser treatment conditions can led to an increase in the breakdown potential of more than 500 mV, which corresponds to a significant improvement in corrosion resistance.

Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

International Nuclear Information System (INIS)

Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

2012-01-01

In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

Surface decontamination of Type 304L stainless steel with electrolytically generated hydrogen: Design and operation of the electrolyzer

International Nuclear Information System (INIS)

Bellanger, G.

1993-01-01

The surface of tritiated Type 304L stainless steel is decontaminated by isotopic exchange with the hydrogen generated in an electrolyzer. This steel had previously been exposed to tritium in a tritium gas facility for several years. The electrolyzer for the decontamination uses a conducting solid polymer electrolyte made of a Nafion membrane. The cathode where the hydrogen is formed is nickel deposited on one of the polymer surfaces. This cathode is placed next to the region of the steel to be decontaminated. The decontamination involves, essentially, the tritiated oxide layers of which the initial radioactivity is ∼ 5 kBq/cm 2 . After treatment for 1 h, the decontamination factor is 8. 9 refs., 16 figs., 2 tabs

Zirconium oxide deposits (ZrO2) and titanium oxide (TiO2) on 304l stainless steel

International Nuclear Information System (INIS)

Davila N, M. L.

2015-01-01

This research project aims to carry out the surface and electrochemical characterization to obtain the optimum conditions of the hydrothermal deposits of zirconium oxide ZrO 2 (baddeleyite) and titanium oxide TiO 2 (anatase and rutile phases) on 304l stainless steel, simulating an inhibiting protective layer. 304l steel specimens were cut, pre-oxidized in water at a temperature of 288 degrees Celsius and 8 MPa, similar to those of a typical BWR conditions. From the titanium oxide anatase crystalline phase, the rutile phase was obtained by a heat treatment at 1000 degrees Celsius. The Sigma-Aldrich pre-oxidized powders and steel 304l were characterized using techniques of X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, chemical mapping and Raman spectrometry. The pre-oxidized steel has two oxide layers, an inner layer with nano metric crystals and another outer of larger crystals to 1μm, with the formation of hematite and magnetite, this predominating. The surface that contacted the sample holder has larger crystals. Hydrothermal deposits were carry out from suspensions of 10, 100 and 1000 ppm, of the crystal phases of anatase, rutile and baddeleyite, on the pre-oxidized steel at a temperature of 150 degrees Celsius for 2 and 7 days, samples were analyzed by X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, Raman spectrometry and Tafel polarization. The suspension to 1000 ppm for 7 days coated surface most; the baddeleyite deposit is noticed more homogeneous than anatase and rutile. The deposit is favored when hematite and magnetite crystals are larger. The chemical mapping on deposits show that even after being immersed in water to 288 degrees Celsius during 30 days, the deposits are still present although a loss is observed. A reference electrode was assembled to conduct electrochemical tests of Tafel able to withstand a temperature of 288 degrees Celsius and pressure of 8 MPa. The baddeleyite deposit presented

PengaruhKorosiAir LautpadaKekuatanTarik SambunganLas KombinasiStainless Steel 304-201

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Tjokorda Gde Tirta Nindhia

2016-07-01

Full Text Available Abstrak: Instalasi konstruksi yang dibangun dengan bahan stainless steel merupakan pilihan pertama dari daftar lis yang akan digunakan untuk konstruksi dekat laut. Dengan ditemukannya teknologi tungsten inert gas (TIG belakangan ini maka kontruksi dengan bahan stainles steel dapat direalisasikan. Dalam beberapa kasus sampungan las stainless steel dilakukan dengan menyambung dengan stainless steel dari jenis yang berbeda tanpa peduli dengan kekuatan yang dihasilkan khusunya jika mengalami korosi dalam hal ini korosi akibat air laut. Dalam penelitian ini kekuatan tarik sambungan kombinasi stainles steel dari jenis 304- 201 diuji dan dibandingkan dengan sambungan sejenis dari jenis 304-304 dan 201-201 Pengerauh korosi air laut terhadap kekuatan tarik sambungan stainless steel tersebut juga diteliti. Penelitian menemukan bahwa kekuatan tarik paling tinggi dimiliki oleh sambungan sejenis 304-304 diikuti oleh samnbungan kombinasi 304-201 dan yang terendah adalah sambungan 201-201. Pengaruh korosi airlaut diketahui menurunkan kekuatan dari semua jenis sambungan Kata Kunci : Stainless steel, las, air laut, korosi, kekuatan tarik Abstract: Installation of construction made from stainless steel is in the first list to be selected for location near the sea. The construction is by recent technology is much realize by using welding technology especially tungsten inert gas (TIG. In some case the welded joint of stainless steel are realized by joining 2 different type of stainless steel such as between type of 304 and 201 without any concern to the strength that will be achieved especially after exposure to the sea water. In this research the tensile strength of a combination of welding between stainless steel of 304- 201 is tested and compare to the welded of 304-304 and welded of 201-201. The effect of sea water corrosion in 30 days to the strength of the welded joint is observed . It is found that the tensile strength of welded 304-304 is found the highest

Solid state crack repair by friction stir processing in 304L stainless steel

Institute of Scientific and Technical Information of China (English)

C.Gunter; M.P.Miles; F.C.Liu; T.W Nelson

2018-01-01

Friction stir processing (FSP) was investigated as a method of repairing cracks in 12mm thick 304L stainless steel plate.Healing feasibility was demonstrated by processing a tapered crack using a PCBN/WRe tool with a 25 mm diameter shoulder and a pin length of 6.4 mm.The experiment showed that it was possible to heal a crack that begins narrow and then progressively grows up to a width of 2 mm.Bead on plate experiments were used to find the best parameters for creating a consolidated stir zone with the least amount of hardness difference compared to the base metal.Grain refinement in some specimens resulted in much higher stir zone hardness,compared to base metal.A plot of grain size versus microhardness showed a very strong inverse correlation between grain size and hardness,as expected from the HallPetch relationship.Corrosion testing was carried out in order to evaluate the effect of FSP on potential sensitization of the stir zone.After 1000h of intermittent immersion in 3.5％ saline solution at room temperature it was found that no corrosion products formed on the base material controls or on any of the friction stir processed specimens.

Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC)

International Nuclear Information System (INIS)

Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

2006-01-01

Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu + ion. In each essay stayed a displacement velocity was constant of 1x10 -9 m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

Influence of pre-deformation, sensitization and oxidation in high temperature water on corrosion resistance of AISI 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Lv, Jinlong, E-mail: ljltsinghua@126.com [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Liang, Tongxiang [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Luo, Hongyun [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, Xueyuan Road 37, Beijing 100191 (China)

2016-12-01

Highlights: • The pre-strain accelerated desensitization and sensitization for austenitic stainless steels. • Low temperature sensitization (carbide precipitation) induced α′-martensite. • The sensitization level could affect directly corrosion resistance of the oxide film. - Abstract: The effects of pre-deformation on sensitization of AISI 304 stainless steel were investigated by the double loop electrochemical potentiokinetic reactivation test. The effects of pre-deformation and sensitization on high temperature oxidized film formed in high temperature water were analyzed by a XRD and SEM. The electrochemical impedance spectroscopy at room temperature was used to study corrosion resistance of oxidized film. The point defect density of oxidized film was calculated by Mott–Schottky plots. The results showed that the value of the degree of sensitization first decreased and then slight increased with the increasing of engineering strain. Moreover, low temperature promoted to form sensitization induced “secondary” α′-martensite. The sample with 20% engineering strain had higher impedance value than other samples. The result was supported by further Mott–Schottky experiments. Considering increased α′-martensite with the increasing of strain, the results of the impedance were more consistent with values of the degree of sensitization.

The application of an internal state variable model to the viscoplastic behavior of irradiated ASTM 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

McAnulty, Michael J., E-mail: mcanulmj@id.doe.gov [Department of Energy, 1955 Fremont Avenue, Idaho Falls, ID 83402 (United States); Potirniche, Gabriel P. [Mechanical Engineering Department, University of Idaho, Moscow, ID 83844 (United States); Tokuhiro, Akira [Mechanical Engineering Department, University of Idaho, Idaho Falls, ID 83402 (United States)

2012-09-15

Highlights: Black-Right-Pointing-Pointer An internal state variable approach is used to predict the plastic behavior of irradiated metals. Black-Right-Pointing-Pointer The model predicts uniaxial tensile test data for irradiated 304L stainless steel. Black-Right-Pointing-Pointer The model is implemented as a user-defined material subroutine in the finite element code ABAQUS. Black-Right-Pointing-Pointer Results are compared for the unirradiated and irradiated specimens loaded in uniaxial tension. - Abstract: Neutron irradiation of metals results in decreased fracture toughness, decreased ductility, increased yield strength and increased ductile-to-brittle transition temperature. Designers use the most limiting material properties throughout the reactor vessel lifetime to determine acceptable safety margins. To reduce analysis conservatism, a new model is proposed based on an internal state variable approach for the plastic behavior of unirradiated ductile materials to support its use for analyzing irradiated materials. The proposed modeling addresses low temperature irradiation of 304L stainless steel, and predicts uniaxial tensile test data of irradiated experimental specimens. The model was implemented as a user-defined material subroutine (UMAT) in the finite element software ABAQUS. Results are compared between the unirradiated and irradiated specimens subjected to tension tests.

Corrosion study of stainless steel SS304L in molten molybdates

Energy Technology Data Exchange (ETDEWEB)

Usami, T., E-mail: tusami@criepi.denken.or.jp [Central Research Institute of Electric Power Industry, Iwadokita2-11-1, Komae-shi, Tokyo 201-8511 (Japan); Uruga, K.; Tsukada, T. [Central Research Institute of Electric Power Industry, Iwadokita2-11-1, Komae-shi, Tokyo 201-8511 (Japan); Miura, Y.; Komamine, S.; Ochi, E. [Japan Nuclear Fuel Limited, 4-108, Aza Okitsuke, Oaza Obuchi, Rokkasho-mura, Kamikita-gun, Aomori 039-3212 (Japan)

2016-04-01

Depending on operating conditions of the vitrification process of high-level liquid waste, molten salt mainly composed of sodium and molybdenum can be generated, and poured into stainless steel canisters. In this work, the possible reaction between the molten molybdate and stainless steel was investigated using multi-component molybdate and simple Na{sub 2}MoO{sub 4} – MoO{sub 3} molybdate. In the experiments using multi-component molybdates, no significant reaction is observed between the mixed molybdates and the stainless steel specimens at 700 °C in 4 h. The reaction rate of the stainless steel with the multi-component molybdate increases in proportion to exp(-1/T). The depth of the most reacted area is about 300 μm even at 1000 °C, and was much smaller than the 6 mm thickness of the canister. In the simple Na{sub 2}MoO{sub 4} – MoO{sub 3} molybdate, the reaction rate was proportional to the MoO{sub 3} concentration. The essence of the reaction is oxidation of metals by Mo{sup 6+} - > Mo{sup 4+}. Part of the reaction product mainly composed of Fe is dissolved into the molybdate, while the other part mainly composed of Cr sloughs and forms a banded layer. - Highlights: • The reaction yield of SS304L with molten molybdate was negligible at 700 °C in 4 h. • The corrosion rate increased in proportion to exp (-1/T). • The corrosion rate was proportional to MoO{sub 3} concentration in Na{sub 2}MoO{sub 4}–MoO{sub 3} mixture. • The essence of the reaction was oxidation of metals by Mo{sup 6+} –> Mo{sup 4+}.

Effect of strain-path on stress corrosion cracking of AISI 304L stainless steel in PWR primary environment at 360 deg. C

International Nuclear Information System (INIS)

Couvant, T.; Vaillant, F.; Boursier, JM.; Delafosse, D.

2004-01-01

Austenitic stainless steels (ASS) are widespread in primary and auxiliary circuits of PWR. Moreover, some components suffer stress corrosion cracking (SCC) under neutron irradiation. This degradation could be the result of the increase of hardness or the modification of chemical composition at the grain boundary by irradiation. In order to avoid complex and costly corrosion facilities, the effects of irradiation on the material are commonly simulated by applying a cold work on non-irradiated material prior to stress corrosion cracking tests. Slow strain rate tests were conducted on an austenitic stainless steel (SS) AISI 304L in PWR environment (360 deg. C). Particular attention was directed towards pre-straining effects on crack growth rate (CGR) and crack growth path (CGP). Results have demonstrated that the susceptibility of 304L to SCC in high-temperature hydrogenated water was enhanced by pre-straining. It seemed that IGSCC was enhanced by complex strain paths. (authors)

CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY CHROME (VI) REDUCTANT SOLUTION USING 304 AND 316L STAINLESS STEEL

Energy Technology Data Exchange (ETDEWEB)

DUNCAN JB; WYRAS RB

2007-10-08

This report documents the laboratory testing and analyses as directed under the test plan, RPP PLAN-34065, and documented in laboratory notebooks HNF 2742 and HNF-N-473-1. The purpose of this study was to evaluate and compare the electrochemical corrosion and pitting susceptibility of the 304 and 316L stainless steel in the acidified reducing solution that will be contained in either the secondary waste receiving tank or concentrate tank.

Modelling of cyclic plasticity for austenitic stainless steels 304L, 316L, 316L(N)-IG

Energy Technology Data Exchange (ETDEWEB)

Dalla Palma, Mauro, E-mail: mauro.dallapalma@igi.cnr.it

2016-11-01

Highlights: • Stress-strain amplitudes of cyclic stress strain curves defined by design codes are provided as reference data. • A macroinstruction simulating cyclic plasticity and producing hardening parameters of constitutive models is developed. • Hardening parameters of the nonlinear Chaboche model are provided for stainless steels 316l-N, 316L, 304L at different temperatures. • Ratcheting is simulated by using the produced hardening parameters. - Abstract: The integrity assessment of structures subjected to cyclic loading must be verified with regard to cyclic type damage including time-independent fatigue and progressive deformation or ratcheting. Cyclic damage is verified simulating the material elastic-plastic loop and looking at the accumulated net plastic strain during each cycle at all points of the structure subjected to the complete time history of loadings. This work deals with the development of a numerical model producing the Chaboche hardening parameters starting from stress-strain data produced by testing of materials. Then, the total plastic strain can be simulated using the Chaboche inelastic constitutive model requested for finite element analyses. This is particularly demanding for pressure vessels, pressurised piping, boilers, and mechanical components of nuclear installations made of stainless steels. A design optimisation by iterative analyses is developed to approach the stress-strain test data with the Chaboche model. The parameters treated as design variables are the Chaboche parameters and the objective function to be minimised is a combination of the deviations from test data. The optimiser calls a macroinstruction simulating cyclic loading of a sample for different material temperatures. The numerical model can be used to produce hardening parameters of materials for inelastic finite element verifications of structures with complex joints like elbows subjected to a combination of steady sustained and cyclic loads.

Weld solidification cracking in 304 to 204L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

2010-09-15

A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels

Science.gov (United States)

Bansod, Ankur V.; Patil, Awanikumar P.; Moon, Abhijeet P.; Khobragade, Nilay N.

2016-09-01

Intergranular corrosion (IGC) susceptibility for Cr-Mn austenitic stainless steel and 304 austenitic stainless steel (ASS) was estimated using electrochemical techniques. Optical and SEM microscopy studies were carried out to investigate the nature of IGC at 700 °C with increasing time (15, 30, 60, 180, 360, 720, 1440 min) according to ASTM standard 262 A. Quantitative analysis was performed to estimate the degree of sensitization (DOS) using double loop electrochemical potentiokinetic reactivation (DLEPR) and EIS technique. DLEPR results indicated that with the increase in thermal aging duration, DOS becomes more severe for both types of stainless steel. The DOS for Cr-Mn ASS was found to be higher (65.12% for 1440 min) than that of the AISI 304 ASS (23% for 1440 min). The higher degree of sensitization resulted in lowering of electrical charge capacitance resistance. Chronoamperometry studies were carried out at a passive potential of 0.4 V versus SCE and was observed to have a higher anodic dissolution of the passive film of Cr-Mn ASS. EDS studies show the formation of chromium carbide precipitates in the vicinity of the grain boundary. The higher Mn content was also observed for Cr-Mn ASS at the grain boundary.

STUDY AND ANALYSIS OF THE EFFECT OF WELDING PROCESS ON DISTORTION WITH 304L STAINLESS STEEL WELD JOINTS

OpenAIRE

Dhananjay Kumar*, Dharamvir mangal

2017-01-01

The effect of welding process on the distortion with 304L stainless steel 12thk weld joints made by TIG (tungsten inert gas) and SMAW (Shielded metal arc welding) welding process involving different type joint configuration have been studied. The joint configurations employed were double V-groove edge preparation for double side SMAW welding and square – butt preparation for double side TIG welding. All weld joints passed by radiographic. Distortion measurements were carried out using height ...

Effects of Nitrogen on the DOS and the Passive Film Breakdown Potential of AISI 304 Stainless Steel

International Nuclear Information System (INIS)

Choe, Han Cheol; Kim, Kwan Hyu; Kim, Myung Soo; Lee, Ho Jong

1992-01-01

Effects of nitrogen on the degree of sensitization (DOS) and the passive film breakdown potential (Eb) of AISI 304 stainless steel were studied by potentiostat. AISI 304 stainless steel samples containing 0.02 ∼ 0.10wt% nitrogen were sensitized by heat treatment at 650 .deg. C. The DOS was measured using the double-loop reactivation method of the electrochemical potentiodynamic reactivation (EPR) test with the potential scan rate of 150 mV/min in the electrolyte of 0.5 M H 2 SO 4 + 0.01 M KSCN solution at 25 .deg. C. The passive film breakdown potential (Eb) and repassivation potential (Er) were detected by using the cyclic potentiodynamic polarization test (CPPT) in 0.5M HCI solution at 25 .deg. C. In addition, corrosion morphologies were observed by SEM and optical microscope. It was found that nitrogen additions up to 0.1wt% decreased DOS and increased Eb and Er of AISI 304 stainless steel, whereas the increasing sensitization time increased the DOS and decreased Eb and Er. The corrosion morphologies showed severe pits and intergranular attacks in the samples of low nitrogen content and high DOS

Moessbauer spectroscopy and X-ray diffraction study of 304 L stainless steel thin films

International Nuclear Information System (INIS)

Boubeker, B.; Eymery, J.P.; Goudeau, P.; Sayouty, E.H.

1994-01-01

304 L stainless steel films (SS) were elaborated using an ion-beam sputtering technique. The target material was a sheet of commercial grade 304 L SS. The starting material was first analysed by both conversion electron Moessbauer spectroscopy (CEMS) and X-ray diffraction. The nonmagnetic state and f.c.c. structure of this material were confirmed. The films were deposited on various substrates with thicknesses in the 175-800 nm range. The films are found to have both b.c.c. structure and ferromagnetic character. X-ray diffraction technique was also used in order to determine the residual stresses developed during the deposition process. The second stage of the work is devoted to the evolution of the film structure as a function of annealing treatments. So isochronal and isothermal kinetics at temperatures higher than 913 K have allowed to follow the alpha --> gamma phase transformation using X-ray diffraction and CEMS technique.The X-ray diffractograms reveal the existence of both b.c.c. and f.c.c. phases. Similar results can be deduced from Moessbauer spectra due to the single line coming from the non-magnetic phase and the sextet coming from the ferromagnetic phase. In addition the CEMS spectra reveal that the ferromagnetic component is split into two parts which indicates the existence of two iron sites. 1 fig., 4 refs.(author)

Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC)

International Nuclear Information System (INIS)

Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

2006-01-01

Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu ++ ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10 -9 m/s (3.6 μm/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

The role of martensitic transformation on bimodal grain structure in ultrafine grained AISI 304L stainless steel

International Nuclear Information System (INIS)

Sabooni, S.; Karimzadeh, F.; Enayati, M.H.; Ngan, A.H.W.

2015-01-01

In the present study, metastable AISI 304L austenitic stainless steel samples were subjected to different cold rolling reductions from 70% to 93%, followed by annealing at 700 °C for 300 min to form ultrafine grained (UFG) austenite with different grain structures. Transmission electron microscopy (TEM) and nanoindentation were used to characterize the martensitic transformation, in order to relate it to the bimodal distribution of the austenite grain size after subsequent annealing. The results showed that the martensite morphology changed from lath type in the 60% rolled sample to a mixture of lath and dislocation-cell types in the higher rolling reductions. Calculation of the Gibbs free energy change during the reversion treatment showed that the reversion mechanism is shear controlled at the annealing temperature and so the morphology of the reverted austenite is completely dependent on the morphology of the deformation induced martensite. It was found that the austenite had a bimodal grain size distribution in the 80% rolled and annealed state and this is related to the existence of different types of martensite. Increasing the rolling reduction to 93% followed by annealing caused changing of the grain structure to a monomodal like structure, which was mostly covered with small grains of around 300 nm. The existence of bimodal austenite grain size in the 80% rolled and annealed 304L stainless steel led to the improvement of ductility while maintaining a high tensile strength in comparison with the 93% rolled and annealed sample

Effect of H{sub 2}O{sub 2} on the corrosion behavior of 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Song, Taek Hoh; Kim, In Sub [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of); Noh, Sung Kee [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-08-01

In connection with the safe storage of high level nuclear waste, effect of H{sub 2}O{sub 2} on the corrosion behavior of 304L stainless steel was examined. Open circuit potentials and polarization curves were measured with and without H{sub 2}O{sub 2}. The experimental results show that H{sub 2}O{sub 2} increased corrosion potential and decreased pitting potential. The passive range, therefore, decreased as H{sub 2}O{sub 2} concentration increased, indicating that pitting resistance was decreased by the existence of H{sub 2}O{sub 2} in the electrolyte. These effects of H{sub 2}O{sub 2} on corrosion of 304L stainless steel are considered to be similar to those of {gamma}-irradiation. To compare the effects of H{sub 2}O{sub 2} with those of O{sub 2}, cathodic and anodic polarization curves were made in three types of electrolyte such as aerated, deaerated, and stirred electrolyte. The experimental results show that the effects of H{sub 2}O{sub 2} on the corrosion behavior were very similar to those of O{sub 2} such as increase of corrosion potential, decrease of pitting resistance, and increase of repassivation potential. In acid and alkaline media, the corrosion potential shifts by H{sub 2}O{sub 2} were restricted by the large current density of proton reduction and by the le Chatelier`s principle respectively. 13 figs., 1 tabs., 17 refs. (Author).

Investigation of thin film deposition on stainless steel 304 substrates under different operating conditions

International Nuclear Information System (INIS)

Chowdhury, M A; Nuruzzaman, D M

2016-01-01

In recent times, friction and wear in relation to the deposited carbon films on the steel substrates are important issues for industrial applications. In this research study, solid thin films were deposited on the stainless steel 304 (SS 304) substrates under different operating conditions. In the experiments, natural gas (97.14% methane) was used as a precursor gas in a hot filament thermal chemical vapor deposition (CVD) reactor. Deposition rates on SS 304 substrates were investigated under gas flow rates 0.5 - 3.0 l/min, pressure 20 - 50 torr, gap between activation heater and substrate 3.0 - 6.0 mm and deposition duration 30 - 120 minutes. The obtained results show that there are significant effects of these parameters on the deposition rates on SS 304 within the observed range. Friction coefficient of SS 304 sliding against SS 314 was also investigated under normal loads 5 - 10 N and sliding velocities 0.5 - m/s before and after deposition. The experimental results reveal that in general, frictional values are lower after deposition than that of before deposition. (paper)

Analysis of martensitic transformation and residual tension in an 304L stainless steel

International Nuclear Information System (INIS)

Alves, Juciane Maria

2014-01-01

The relationship between plastic deformation and the strain induced phase transformation, that provides a practical route to the development of new engineering materials with excellent mechanical properties, characterize the TRIP effect 'Transformation Induced Plasticity'. Among the stainless steels, the metastable 304 L austenitic steel is susceptible to transformation of austenite-martensite phase from tensile tests at room temperature by increments of plastic deformation. It is of great technological and scientific interest the knowledge of the evolution of phase transformation and residual stress from different levels and rates of plastic deformation imposed to the material. It is also important to evaluate the interference of metallographic preparation in quantitative analyzes of this steel. The main techniques used in this study consisted of X-rays diffraction and Ferritoscopy for the quantitation phase, and XRD to residual stress analysis also. As observed, the phase transformation quantification has not suffered significant influence of the metallographic preparation and evolved from increments of plastic deformation due to different stop charges and strain rates, leading to a further strengthening of the austenite matrix. The evaluation of residual stress resulting from the martensitic transformation was susceptible to the metallographic preparation and increased its value on comparison to sample without metallographic preparation. It was also observed that the residual stress decreased with the increase of the fraction of transformed martensite. (author)

Designing of CK45 carbon steel and AISI 304 stainless steel dissimilar welds

OpenAIRE

Pouraliakbar,Hesam; Hamedi,Mohsen; Kokabi,Amir Hossein; Nazari,Ali

2014-01-01

Gas tungsten arc welding of CK45 and AISI304 stainless steel was performed through preparation of different types of samples using ER308L and ERNi-1 wires. Welded samples were studied by different techniques including optical metallography, scanning electron microscopy equipped with energy dispersive X-ray spectroscopy (SEM-EDS), X-ray diffraction, hardness measurements and impact test. It was observed that in the buttered specimen, the structure of the weld metal was completely austenitic wh...

Biaxial fatigue tests and crack paths for AISI 304L stainless steel

Directory of Open Access Journals (Sweden)

V. Chaves

2014-10-01

Full Text Available AISI 304L stainless steel specimens have been tested in fatigue. The tests were axial, torsional and in-phase biaxial, all of them under load control and R=-1. The S-N curves were built following the ASTM E739 standard and the method of maximum likelihood proposed by Bettinelli. The fatigue limits of the biaxial tests were represented in axes σ-τ. The elliptical quadrant, appropriate for ductile materials, and the elliptical arc, appropriate for fragile materials, were included in the graph. The experimental values were better fitted with an elliptical quadrant, despite the ratio between the pure torsion and tension fatigue limits, τFL/σFL, is 0.91, close to 1, which is a typical value for fragile materials. The crack direction along the surface has been analyzed by using a microscope, with especial attention to the crack initiation zones. The crack direction during the Stage I has been compared with theoretical models.

Tests on mechanical behavior of 304 L stainless steel under constant stress associated with cyclic strain

International Nuclear Information System (INIS)

Lebey, J.; Roche, R.

1979-01-01

Mechanical analyses of structures, to be efficient, must incorporate materials behavior data. Among the mechanisms liable to cause collapse, progressive distortion (or ratcheting) has been the subject of only a few basic experiments, most of the investigations being theoretical. In order to get meaningful results to characterize materials behavior, an experimental study on ratcheting of austenitic steels has been undertaken at the C.E.A. This paper gives the first results of tests at room temperature on thin tubes of 304L steel submitted to an axial constant stress (primary stress) to which is added a cyclic shearing strain (secondary stress). The tests cover a large combination of the two loading modes. The main results consist of curves of cumulative iso-deformation in the primary and secondary stress field (Bree type diagrams). Results are given for plastic deformations ranging from 0.1 to 2.5% up to N=100 cycles

Stress corrosion cracking susceptibilities of various stainless steels in high temperature water

International Nuclear Information System (INIS)

Shoji, Saburo; Ohnaka, Noriyuki; Kikuchi, Eiji; Minato, Akira; Tanno, Kazuo.

1980-01-01

The intergranular stress corrosion cracking (IGSCC) behaviors of several austenitic stainless steels in high temperature water were evaluated using three types of SCC tests, i.e., single U-bend test in chloride containing water, uniaxial constant load and constant extension rate tests (CERT) in pure water. The steels used were SUS 304, 304L, 316, 316L, 321 and 347 and several heats of them to examine heat to heat variations. The three test methods gave the same relative ranking of the steels. The CERT is the most sensitive method to detect the relative IGSCC susceptibilities. The CERT result for relative ranking from poor to good is: SUS 304 - 0.07% C, 304 - 0.06% C, 304L - 0.028% C, 316 - 0.07% C. The IGSCC susceptibilities of SUS 304L - 0.020% C, 316L - 0.023% C, 321 and 347 were not detected. These test results suggest that the use of the low carbon, molybdenum bearing, or stabilized austenitic stainless steel is beneficial for eliminating the IGSCC problem in boiling water reactor environment. (author)

Multitechnique characterisation of 304L surface states oxidised at high temperature in steam and air atmospheres

Energy Technology Data Exchange (ETDEWEB)

Mamede, Anne-Sophie, E-mail: anne-sophie.mamede@ensc-lille.fr [University Lille, CNRS, ENSCL, Centrale Lille, University Artois, UMR 8181 – UCCS – Unité de Catalyse et Chimie du Solide, F-59000 Lille (France); Nuns, Nicolas, E-mail: nicolas.nuns@univ-lille1.fr [University Lille, CNRS, ENSCL, Centrale Lille, University Artois, UMR 8181 – UCCS – Unité de Catalyse et Chimie du Solide, F-59000 Lille (France); Cristol, Anne-Lise, E-mail: anne-lise.cristol@ec-lille.fr [University Lille, CNRS, Centrale Lille, Arts et Métiers Paris Tech, FRE 3723 – LML – Laboratoire de Mécanique de Lille, F-59000 Lille (France); Cantrel, Laurent, E-mail: laurent.cantrel@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, PSN-RES, Cadarache, Saint Paul lez Durance, 13115 (France); Laboratoire de Recherche Commun IRSN-CNRS-Lille 1: «Cinétique Chimique, Combustion, Réactivité» (C3R), Cadarache, Saint Paul lez Durance, 13115 (France); Souvi, Sidi, E-mail: sidi.souvi@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, PSN-RES, Cadarache, Saint Paul lez Durance, 13115 (France); Laboratoire de Recherche Commun IRSN-CNRS-Lille 1: «Cinétique Chimique, Combustion, Réactivité» (C3R), Cadarache, Saint Paul lez Durance, 13115 (France); and others

2016-04-30

Graphical abstract: - Highlights: • Mutitechnique characterisation of oxidised 304L. • Oxidation at high temperature under steam and air conditions of 304L stainless steel. • Chromium and manganese oxides formed in the outer layer. • Oxide profiles differ in air or steam atmosphere. - Abstract: In case of a severe accident occurring in a nuclear reactor, surfaces of the reactor coolant system (RCS), made of stainless steel (304L) rich in Cr (>10%) and Ni (8–12%), are oxidised. Fission products (FPs) are released from melt fuel and flow through the RCS. A part of them is deposited onto surfaces either by vapour condensation or by aerosol deposition mechanisms. To be able to understand the nature of interactions between these FPs and the RCS surfaces, a preliminary step is to characterize the RSC surface states in steam and air atmosphere at high temperatures. Pieces of 304L stainless steel have been treated in a flow reactor at two different temperatures (750 °C and 950 °C) for two different exposition times (24 h and 72 h). After surfaces analysing by a unique combination of surface analysis techniques (XPS, ToF-SIMS and LEIS), for 304L, the results show a deep oxide scale with multi layers and the outer layer is composed of chromium and manganese oxides. Oxide profiles differ in air or steam atmosphere. Fe{sub 2}O{sub 3} oxide is observed but in minor proportion and in all cases no nickel is detected near the surface. Results obtained are discussed and compared with the literature data.

Effect of H{sub 2}O{sub 2} on the corrosion behavior of 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Song, Taek Ho

1994-02-15

In connection with the safe storage of high level nuclear waste, effect of H{sub 2}O{sub 2} on the corrosion behavior of 304L stainless steel was examined. Open circuit potentials and polarization curves were measured with and without H{sub 2}O{sub 2}. The experimental results show that H{sub 2}O{sub 2} increased corrosion potential and decreased pitting potential. The passive range, therefore, decreased as H{sub 2}O{sub 2} concentration increased, indicating that pitting resistance was decreased by the existence of H{sub 2}O{sub 2} in the electrolyte. These effects of H{sub 2}O{sub 2} on corrosion of 304L stainless steel are considered to be similar to those of γ-irradiation. To compare the effects of H{sub 2}O{sub 2} with those of O{sub 2}, cathodic and anodic polarization curves were made in three types of electrolyte such as aerated, deaerated, and stirred electrolyte. The experimental results show that the effects of H{sub 2}O{sub 2} on the corrosion behavior were very similar to those of O{sub 2} such as increase of corrosion potential, decrease of pitting resistance, and increase of repassivation potential. Further, H{sub 2}O{sub 2} played much greater role in controlling cathodic reaction rate in neutral water environment. In acid and alkaline media, potential shifts by H{sub 2}O{sub 2} were restricted by the large current density of proton reduction and by the le Chatelier's principle respectively.

Impact of Defects in Powder Feedstock Materials on Microstructure of 304L and 316L Stainless Steel Produced by Additive Manufacturing

Science.gov (United States)

Morrow, Benjamin M.; Lienert, Thomas J.; Knapp, Cameron M.; Sutton, Jacob O.; Brand, Michael J.; Pacheco, Robin M.; Livescu, Veronica; Carpenter, John S.; Gray, George T.

2018-05-01

Recent work in both 304L and 316L stainless steel produced by additive manufacturing (AM) has shown that in addition to the unique, characteristic microstructures formed during the process, a fine dispersion of sub-micron particles, with a chemistry different from either the powder feedstock or the expected final material, are evident in the final microstructure. Such fine-scale features can only be resolved using transmission electron microscopy (TEM) or similar techniques. The present work uses electron microscopy to study both the initial powder feedstock and microstructures in final AM parts. Special attention is paid to the chemistry and origin of these nanoscale particles in several different metal alloys, and their impact on the final build. Comparisons to traditional, wrought material will be made.

Processing of fine grained AISI 304L austenitic stainless steel by cold rolling and high-temperature short-term annealing

Science.gov (United States)

Naghizadeh, Meysam; Mirzadeh, Hamed

2018-05-01

An advanced thermomechanical process based on the formation and reversion of deformation-induced martensite was used to refine the grain size and enhance the hardness of an AISI 304L austenitic stainless steel. Both low and high reversion annealing temperatures and also the repetition of the whole thermomechanical cycle were considered. While a microstructure with average austenite grain size of a few micrometers was achieved based on cold rolling and high-temperature short-term annealing, an extreme grain refinement up to submicrometer regime was obtained by cold rolling followed by low-temperature long-term annealing. However, the required annealing time was found to be much longer, which negates its appropriateness for industrial production. While a magnificent grain refinement was achieved by one pass of the high-temperature thermomechanical process, the reduction in grain size was negligible by the repetition of the whole cycle. It was found that the hardness of the thermomechanically processed material is much higher than that of the as-received material. The results of the present work were shown to be compatible with the general trend of grain size dependence of hardness for AISI 304L stainless steel based on the Hall-Petch relationship. The results were also discussed based on the X-ray evaluation of dislocation density by modified Williamson-Hall plots.

The effect of electrode vertex angle on automatic tungsten-inert-gas welds for stainless steel 304L plates

International Nuclear Information System (INIS)

Maarek, V.; Sharir, Y.; Stern, A.

1980-03-01

The effect of electrode vertex angle on penetration depth and weld bead width, in automatic tungsten-inert-gas (TIG) dcsp bead-on-plate welding with different currents, has been studied for stainless steel 304L plates 1.5 mm and 8 mm thick. It has been found that for thin plates, wider and deeper welds are obtained when using sharper electrodes while, for thick plates, narrower and deeper welds are produced when blunt electrodes (vertex angle 180 deg) are used. An explanation of the results, based on a literature survey, is included

Dislocation structure evolution in 304L stainless steel and weld joint during cyclic plastic deformation

Energy Technology Data Exchange (ETDEWEB)

Wang, Hao; Jing, Hongyang; Zhao, Lei; Han, Yongdian; Lv, Xiaoqing [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072 (China)

2017-04-06

Dislocation structures and their evolution of 304L stainless steel and weld metal made with ER308L stainless steel welding wire subjected to uniaxial symmetric strain-controlled loading and stress-controlled ratcheting loading were observed by transmission electron microscopy (TEM). The correlation between the cyclic response and the dislocation structure has been studied. The experiment results show that the cyclic behaviour of base metal and weld metal are different. The cyclic behaviour of the base metal consists of primary hardening, slight softening and secondary hardening, while the weld metal shows a short hardening within several cycles followed by the cyclic softening behaviour. The microscopic observations indicate that in base metal, the dislocation structures evolve from low density patterns to those with higher dislocation density during both strain cycling and ratcheting deformation. However, the dislocation structures of weld metal change oppositely form initial complicated structures to simple patterns and the dislocation density gradually decrease. The dislocation evolution presented during the strain cycling and ratcheting deformation is summarized, which can qualitatively explain the cyclic behaviour and the uniaxial ratcheting behaviour of two materials. Moreover, the dislocation evolution in the two types of tests is compared, which shows that the mean stress has an effect on the rate of dislocation evolution during the cyclic loading.

Assessment of tensile and creep data for types 304 and 316 stainless steel

International Nuclear Information System (INIS)

Sikka, V.K.; Booker, M.K.

1976-01-01

Austenitic stainless steels of types 304 and 316 are prime construction materials for nuclear fast breeder reactors and will be used in the temperature range where elevated-temperature, tensile, creep, and fatigue properties are required to calculate the design stress limits. This report examines the possible variations in such properties, using data from several sources including data from Japan and the United Kingdom. United States data were shown to contain the largest variations in both tensile and creep properties, with Japanese data the least. For a given country no distinction could be made in variations in tensile properties of types 304 and 316 stainless steels, but variations in standard error of estimate for all creep properties analyzed were significantly lower for type 316 stainless steel than corresponding variations in creep properties of type 304 stainless steel. The data from each of these countries showed the same creep rupture strength (at 10 4 h) for type 316 stainless steel; this was not true for the type 304 stainless steel. Results of the analysis performed in this paper showed that the U.S. and foreign data on types 304 and 316 stainless steels could possibly be combined for the determination of design stress intensity limits

Analysis of martensitic transformation and residual tension in an 304L stainless steel; Analise da transformacao martensitica e tensao residual em um aco inoxidavel 304L

Energy Technology Data Exchange (ETDEWEB)

Alves, Juciane Maria

2014-07-01

The relationship between plastic deformation and the strain induced phase transformation, that provides a practical route to the development of new engineering materials with excellent mechanical properties, characterize the TRIP effect 'Transformation Induced Plasticity'. Among the stainless steels, the metastable 304 L austenitic steel is susceptible to transformation of austenite-martensite phase from tensile tests at room temperature by increments of plastic deformation. It is of great technological and scientific interest the knowledge of the evolution of phase transformation and residual stress from different levels and rates of plastic deformation imposed to the material. It is also important to evaluate the interference of metallographic preparation in quantitative analyzes of this steel. The main techniques used in this study consisted of X-rays diffraction and Ferritoscopy for the quantitation phase, and XRD to residual stress analysis also. As observed, the phase transformation quantification has not suffered significant influence of the metallographic preparation and evolved from increments of plastic deformation due to different stop charges and strain rates, leading to a further strengthening of the austenite matrix. The evaluation of residual stress resulting from the martensitic transformation was susceptible to the metallographic preparation and increased its value on comparison to sample without metallographic preparation. It was also observed that the residual stress decreased with the increase of the fraction of transformed martensite. (author)

Prevention of Crevice Corrosion of STS 304 Stainless Steel by a Mg-alloy Galvanic Anode

International Nuclear Information System (INIS)

Lim, U. J.; Yun, B. D.; Kim, J. J.

2006-01-01

Prevention of crevice corrosion was studied for STS 304 stainless steel using a Mg-alloy galvanic anode in solutions with various specific resistivity. The crevice corrosion and corrosion protection characteristics of the steel was investigated by the electrochemical polarization and galvanic corrosion tests. Experimental results show that the crevice corrosion of STS 304 stainless steel does not occur in solutions of high specific resistivity, but it occurs in solutions of low specific resistivity like in solutions with resistivities of 30, 60 and 115 Ω · m. With decreasing specific resistivity of the solution, the electrode potential of STS 304 stainless steel in the crevice is lowered. The potential of STS 304 stainless steel in the crevice after coupling is cathodically polarized more by decreasing specific resistivity indicating that the crevice corrosion of STS 304 stainless steel is prevented by the Mg-alloy galvanic anode

Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Akramifard, H.R., E-mail: akrami.1367@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-08

The AA1050 aluminum alloy and AISI 304L stainless steel sheets were stacked together to fabricate Al/304L/Al clad sheet composites by the cold roll bonding process, which was performed at temperatures of ∼100 and 23 °C to produce austenitic and austenitic–martensitic microstructures in the AISI 304L counterpart, respectively. The peel test results showed that the threshold reduction required to make a suitable bond at room temperature is below 10%, which is significantly lower than the required reduction for cold roll bonding of Al sheets. The tearing of the Al sheet during the peel test signified that the bond strength of the roll bonded sheets by only 38% reduction has reached the strength of Al, which is a key advantage of the developed sheets. The extrusion of Al through the surface cracks and settling inside the 304L surface valleys due to strong affinity between Al and Fe was found to be the bonding mechanism. Subsequently, the interface and tensile behaviors of three-layered clad sheets after soaking at 200–600 °C for 1 h were investigated to characterize the effect of annealing treatment on the formation and thickening of intermetallic compound layer and the resultant mechanical properties. Field emission scanning electron microscopy, X-ray diffraction, and optical microscopy techniques revealed that an intermediate layer composed mainly of Al{sub 13}Fe{sub 4}, FeC and Al{sub 8}SiC{sub 7} forms during annealing at 500–600 °C. A significant drop in tensile stress–strain curves after the maximum point (UTS) was correlated to the interface debonding. It was found that the formation of intermediate layer by post heat treatment deteriorates the bond quality and encourages the debonding process. Moreover, the existence of strain-induced martensite in clad sheets was found to play a key role in the enhancement of tensile strength.

The effect on the impact properties of type 304 stainless steel

International Nuclear Information System (INIS)

Diaz-Sanchez, A. del C.

1990-01-01

The relationship between the degree of sensitization and the corrosion resistance of austenitic stainless steel has been reported since long time, however this relationship does not account for all the experimental results reported on the literature. The present work was developed in order to establish the effect of time and temperature in the degree of sensitization in stainless steel type 304 at short treatment times (up to 6 hrs.) in the range of 450-850 o C. The maximum amount of degree of sensitization was found at 650 o C and the mechanical properties were in direct relationship to the amount of carbides at the grain boundary. For lower temperatures an abnormal mechanical behavior was found, and it is explained by means of precipitation kinetics which induces the intragranular carbide formation. Diffusion phenomena observed in higher temperature were attributed to deterioration of mechanical properties. (Author)

Studies on Stress Corrosion Cracking of Super 304H Austenitic Stainless Steel

Science.gov (United States)

Prabha, B.; Sundaramoorthy, P.; Suresh, S.; Manimozhi, S.; Ravishankar, B.

2009-12-01

Stress corrosion cracking (SCC) is a common mode of failure encountered in boiler components especially in austenitic stainless steel tubes at high temperature and in chloride-rich water environment. Recently, a new type of austenitic stainless steels called Super304H stainless steel, containing 3% copper is being adopted for super critical boiler applications. The SCC behavior of this Super 304H stainless steel has not been widely reported in the literature. Many researchers have studied the SCC behavior of steels as per various standards. Among them, the ASTM standard G36 has been widely used for evaluation of SCC behavior of stainless steels. In this present work, the SCC behavior of austenitic Fe-Cr-Mn-Cu-N stainless steel, subjected to chloride environments at varying strain conditions as per ASTM standard G36 has been studied. The environments employed boiling solution of 45 wt.% of MgCl2 at 155 °C, for various strain conditions. The study reveals that the crack width increases with increase in strain level in Super 304H stainless steels.

Distinguishing effect of buffing vs. grinding, milling and turning operations on the chloride induced SCC susceptibility of 304L austenitic stainless steel

International Nuclear Information System (INIS)

Kumar, Pandu Sunil; Acharyya, Swati Ghosh; Rao, S.V. Ramana; Kapoor, Komal

2017-01-01

The study compares the effect of different surface working operations like grinding, milling, turning and buffing on the Cl – induced stress corrosion cracking (SCC) susceptibility of austenitic 304L stainless steel (SS) in a chloride environment. SS 304L was subjected to four different surface working operations namely grinding, milling, turning and buffing. The residual stress distribution of the surface as a result of machining was measured by X-ray diffraction. The Cl – induced SCC susceptibility of the different surface worked samples were determined by testing in boiling magnesium chloride as per ASTM G36 for 3 h, 9 h and 72 h. The surface and cross section of the samples both pre and post exposure to the corrosive medium was characterized using optical microscopy, scanning electron microscopy (SEM). The study revealed that grinding, milling and turning operations resulted in high tensile residual stresses on the surface together with the high density of deformation bands making these surfaces highly susceptible to Cl – induced SCC. On the other hand buffing produces compressive residual stresses on the surface with minimal plastic strain, making it more resistance to Cl – induced SCC. The study highlights that the conventional machining operations on 304L SS surfaces should be invariably followed by buffing operation to make the surfaces more resistance to SCC. - Highlights: • Grinding, milling and turning lead to tensile residual stresses and plastic strain. • Buffing leads to compressive residual stresses on the surface and minimal strain. • Grinding, milling and turning make 304L SS surface susceptible to SCC. • Buffed 304L SS surface is immune to SCC. • Grinding, milling, and turning operations should be followed by buffing operation.

Distinguishing effect of buffing vs. grinding, milling and turning operations on the chloride induced SCC susceptibility of 304L austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kumar, Pandu Sunil [School of Engineering Sciences and Technology, University of Hyderabad, Hyderabad 500046 (India); Acharyya, Swati Ghosh, E-mail: swati364@gmail.com [School of Engineering Sciences and Technology, University of Hyderabad, Hyderabad 500046 (India); Rao, S.V. Ramana; Kapoor, Komal [Nuclear Fuel Complex, Department of Atomic Energy, Government of India, Hyderabad 500062 (India)

2017-02-27

The study compares the effect of different surface working operations like grinding, milling, turning and buffing on the Cl{sup –} induced stress corrosion cracking (SCC) susceptibility of austenitic 304L stainless steel (SS) in a chloride environment. SS 304L was subjected to four different surface working operations namely grinding, milling, turning and buffing. The residual stress distribution of the surface as a result of machining was measured by X-ray diffraction. The Cl{sup –} induced SCC susceptibility of the different surface worked samples were determined by testing in boiling magnesium chloride as per ASTM G36 for 3 h, 9 h and 72 h. The surface and cross section of the samples both pre and post exposure to the corrosive medium was characterized using optical microscopy, scanning electron microscopy (SEM). The study revealed that grinding, milling and turning operations resulted in high tensile residual stresses on the surface together with the high density of deformation bands making these surfaces highly susceptible to Cl{sup –} induced SCC. On the other hand buffing produces compressive residual stresses on the surface with minimal plastic strain, making it more resistance to Cl{sup –} induced SCC. The study highlights that the conventional machining operations on 304L SS surfaces should be invariably followed by buffing operation to make the surfaces more resistance to SCC. - Highlights: • Grinding, milling and turning lead to tensile residual stresses and plastic strain. • Buffing leads to compressive residual stresses on the surface and minimal strain. • Grinding, milling and turning make 304L SS surface susceptible to SCC. • Buffed 304L SS surface is immune to SCC. • Grinding, milling, and turning operations should be followed by buffing operation.

Deposition and characterization of noble metal onto surfaces of 304l stainless steel

International Nuclear Information System (INIS)

Contreras R, A.; Arganis J, C. R.; Aguilar T, J. A.; Medina A, A. L.

2010-10-01

Noble metal chemical addition (NMCA) plus hydrogen water chemistry is an industry-wide accepted approach for potential intergranular stress corrosion cracking mitigation of BWR internals components. NMCA is a method of applying noble metal onto BWR internals surfaces using reactor water as the transport medium that causes the deposition of noble metal from the liquid onto surfaces. In this work different platinum concentration solutions were deposited onto pre-oxidized surfaces of 304l steel at 180 C during 48 hr in an autoclave. In order to simulate the zinc water conditions, deposits of Zn and Pt-Zn were also carried out. The solutions used to obtain the deposits were: sodium hexahydroxyplatinate (IV), zinc nitrate hydrate and zinc oxide. The deposits obtained were characterized by scanning electron microscopy and X-ray diffraction. Finally, the electrochemical corrosion potential of pre-oxidized samples with Pt deposit were obtained and compared with the electrochemical corrosion potential of only pre-oxidized samples. (Author)

Effect of Low-Temperature Sensitization on the Corrosion Behavior of AISI Type 304L SS Weld Metal in Simulated Groundwater

Science.gov (United States)

Suresh, Girija; Nandakumar, T.; Viswanath, A.

2018-05-01

The manuscript presents the investigations carried out on the effect of low-temperature sensitization (LTS) of 304L SS weld metal on its corrosion behavior in simulated groundwater, for its application as a canister material for long-term storage of nuclear vitrified high-level waste in geological repositories. AISI type 304L SS weld pad was fabricated by multipass gas tungsten arc welding process using 308L SS filler wire. The as-welded specimens were subsequently subjected to carbide nucleation and further to LTS at 500 °C for 11 days to simulate a temperature of 300 °C for 100-year life of the canister in geological repositories. Delta ferrite ( δ-ferrite) content of the 304L SS weld metal substantially decreased on carbide nucleation treatment and further only a marginal decrease occurred on LTS treatment. The microstructure of the as-welded consisted of δ-ferrite as a minor phase distributed in austenite matrix. The δ-ferrite appeared fragmented in the carbide-nucleated and LTS-treated weld metal. The degree of sensitization measured by double-loop electrochemical potentokinetic reactivation method indicated an increase in carbide nucleation treatment when compared to the as-welded specimens, and further increase occurred on LTS treatment. Potentiodynamic anodic polarization investigations in simulated groundwater indicated a substantial decrease in the localized corrosion resistance of the carbide-nucleated and LTS 304L SS weld metals, when compared to the as-welded specimens. Post-experimental micrographs indicated pitting as the primary mode of attack in the as-welded, while pitting and intergranular corrosion (IGC) occurred in the carbide-nucleated weld metal. LTS-treated weld metal predominantly underwent IGC attack. The decrease in the localized corrosion resistance of the weld metal after LTS treatment was found to have a direct correlation with the degree of sensitization and the weld microstructure. The results are detailed in the manuscript.

Effect of Low-Temperature Sensitization on the Corrosion Behavior of AISI Type 304L SS Weld Metal in Simulated Groundwater

Science.gov (United States)

Suresh, Girija; Nandakumar, T.; Viswanath, A.

2018-04-01

The manuscript presents the investigations carried out on the effect of low-temperature sensitization (LTS) of 304L SS weld metal on its corrosion behavior in simulated groundwater, for its application as a canister material for long-term storage of nuclear vitrified high-level waste in geological repositories. AISI type 304L SS weld pad was fabricated by multipass gas tungsten arc welding process using 308L SS filler wire. The as-welded specimens were subsequently subjected to carbide nucleation and further to LTS at 500 °C for 11 days to simulate a temperature of 300 °C for 100-year life of the canister in geological repositories. Delta ferrite (δ-ferrite) content of the 304L SS weld metal substantially decreased on carbide nucleation treatment and further only a marginal decrease occurred on LTS treatment. The microstructure of the as-welded consisted of δ-ferrite as a minor phase distributed in austenite matrix. The δ-ferrite appeared fragmented in the carbide-nucleated and LTS-treated weld metal. The degree of sensitization measured by double-loop electrochemical potentokinetic reactivation method indicated an increase in carbide nucleation treatment when compared to the as-welded specimens, and further increase occurred on LTS treatment. Potentiodynamic anodic polarization investigations in simulated groundwater indicated a substantial decrease in the localized corrosion resistance of the carbide-nucleated and LTS 304L SS weld metals, when compared to the as-welded specimens. Post-experimental micrographs indicated pitting as the primary mode of attack in the as-welded, while pitting and intergranular corrosion (IGC) occurred in the carbide-nucleated weld metal. LTS-treated weld metal predominantly underwent IGC attack. The decrease in the localized corrosion resistance of the weld metal after LTS treatment was found to have a direct correlation with the degree of sensitization and the weld microstructure. The results are detailed in the manuscript.

Effects of flow rate on crack growth in sensitized type 304 stainless steel in high-temperature aqueous solutions

International Nuclear Information System (INIS)

Kwon, H.S.; Wuensche, A.; Macdonald, D.D.

2000-01-01

Intergranular stress corrosion cracking (IGSCC) in weld-sensitized, Type 304 (UNS S30400) (1) stainless steel (SS) remains a major threat to the integrity of heat transport circuits (HTC) in boiling water reactors (BWR), in spite of extensive research over the last 30 years. Effects of flow rate on intergranular crack growth in sensitized Type 304 stainless steel (UNS S30400) in distilled water containing 15 ppm or 25 ppm (2.59 x 10 -4 or 4.31 x 10 -4 m) sodium chloride (NaCl) at 250 C were examined using compact tension (CT) specimens under constant loading conditions. On increasing the flow rate, the crack growth rate (CGR) drastically increased, but later decreased to a level that was lower than the initial value. The initial increase in CGR was attributed to an enhanced rate of mass transfer of oxygen to the external surface, where it consumed the current emanating from the crack mouth. However, the subsequent decrease in CGR was attributed to crack flushing, which is a delayed process because of the time required to destroy the aggressive conditions that exist within the crack. Once flushing destroyed the aggressive crack environment, CGR decreased with increasing flow rate. The time over which CGR increased after an increase in the flow rate depended on how fast crack flushing occurred by fluid flow; the higher the flow rate and the greater the crack opening, the faster the crack flushing and the shorter the transition time. Finally, intergranular cracks propagated faster in regions nearer both sides of the Ct specimens, where the oxygen supply to the external surface was enhanced under stirring conditions and where minimal resistance existed to current flow from the crack tip to the external surfaces. This observation provided evidence that the crack's internal and external environments were coupled electrochemically

Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

Energy Technology Data Exchange (ETDEWEB)

Renault Laborne, Alexandra, E-mail: alexandra.renault@cea.fr [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Gavoille, Pierre [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France); Malaplate, Joël [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Pokor, Cédric [EDF R& D, MMC, Site des Renardières, F-77818 Morêt-sur-Loing cedex (France); Tanguy, Benoît [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France)

2015-05-15

Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381–394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M{sub 6}C and M{sub 23}C{sub 6}-type carbides, and γ’- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

Science.gov (United States)

Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

2015-05-01

Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381-394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M6C and M23C6-type carbides, and γ'- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

International Nuclear Information System (INIS)

Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

2015-01-01

Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381–394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M 6 C and M 23 C 6 -type carbides, and γ’- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power

L2 Milestone 5433: Characterization of Dynamic Behavior of AM and Conventionally Processed Stainless Steel (316L and 304L)

Energy Technology Data Exchange (ETDEWEB)

Gray, George Thompson [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Livescu, Veronica [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Rigg, P. A. [Washington State Univ., Pullman, WA (United States). Inst. for Shock Physics; Trujillo, Carl Patrick [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Cady, Carl McElhinney [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Chen, Shuh-Rong [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Carpenter, John S. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lienert, Thomas J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Fensin, Saryu Jindal [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Knapp, Cameron M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Beal, Roberta Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Morrow, Benjamin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dippo, Olivia F. [Univ. of California, San Diego, CA (United States); Jones, David Robert [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Daniel Tito [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Valdez, James Anthony [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2016-09-26

For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there currently exists no broadly accepted “ASTM- or DIN-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, design, manufacture, and thereafter implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. This report summarizes the 316L SS research results and presents initial results of the follow-on study of 304L SS. For the AM-316L SS investigation, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” Additively Manufactured state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.5 and 6.35 GPa. The results of these studies are reported in detail in the first section of the report. Publication of the 316L SS results in an archival journal is planned. Following on from the 316L SS completed work, initial results on a study of AM 304L SS are in progress and presented herein. Preliminary results on the structure/dynamic spallation property behavior of AM-304L SS fabricated using both the directed-energy LENS and an EOS powder-bed AM techniques in comparison to wrought 304L SS is detailed in this Level 2 Milestone report.

Gas tungsten arc welding and friction stir welding of ultrafine grained AISI 304L stainless steel: Microstructural and mechanical behavior characterization

Energy Technology Data Exchange (ETDEWEB)

Sabooni, S., E-mail: s.sabooni@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Karimzadeh, F.; Enayati, M.H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Ngan, A.H.W. [Department of Mechanical Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong (China); Jabbari, H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of)

2015-11-15

In the present study, an ultrafine grained (UFG) AISI 304L stainless steel with the average grain size of 650 nm was successfully welded by both gas tungsten arc welding (GTAW) and friction stir welding (FSW). GTAW was applied without any filler metal. FSW was also performed at a constant rotational speed of 630 rpm and different welding speeds from 20 to 80 mm/min. Microstructural characterization was carried out by High Resolution Scanning Electron Microscopy (HRSEM) with Electron Backscattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). Nanoindentation, microhardness measurements and tensile tests were also performed to study the mechanical properties of the base metal and weldments. The results showed that the solidification mode in the GTAW welded sample is FA (ferrite–austenite) type with the microstructure consisting of an austenite matrix embedded with lath type and skeletal type ferrite. The nugget zone microstructure in the FSW welded samples consisted of equiaxed dynamically recrystallized austenite grains with some amount of elongated delta ferrite. Sigma phase precipitates were formed in the region ahead the rotating tool during the heating cycle of FSW, which were finally fragmented into nanometric particles and distributed in the weld nugget. Also there is a high possibility that the existing delta ferrite in the microstructure rapidly transforms into sigma phase particles during the short thermal cycle of FSW. These suggest that high strain and deformation during FSW can promote sigma phase formation. The final austenite grain size in the nugget zone was found to decrease with increasing Zener–Hollomon parameter, which was obtained quantitatively by measuring the peak temperature, calculating the strain rate during FSW and exact examination of hot deformation activation energy by considering the actual grain size before the occurrence of dynamic recrystallization. Mechanical properties observations showed that the welding

Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC); Propagacion de Grietas en Acero Inoxidable AISI 304L en Condiciones de Quimica de Hidrogeno (HWC)

Energy Technology Data Exchange (ETDEWEB)

Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, Carretera Mexico -Toluca s/n, La Marquesa, Ocoyoacac, Mexico (Mexico); Castano M, V. [Instituto de Fisica Aplicada, UNAM, Km 15.5 Carretera Queretaro-San Luis Potosi, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

2006-07-01

Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup +} ion. In each essay stayed a displacement velocity was constant of 1x10{sup -9} m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

Measurement of carbon activity in sodium by Fe-Mn 20% alloy, and by strainless austenitic steel 304L and 316L

International Nuclear Information System (INIS)

Oberlin, C.; Saint Paul, P.; Baque, P.; Champeix, L.

1980-01-01

Precise knowledge of carbon activity in sodium used as coolant in fast breeder reactors, is essential for continuous survey of carburization-decarburization processes. Carbon activity can be periodically surveyed by measuring the carbon concentration or by hot trap like metal alloy strip placed in sodium loop. In fact, in equilibrium, activity of carbon in sodium is equal to the activity in metal alloy. Thus if the relation between concentration of carbon and it activity in the alloy is known, it is possible to estimate the activity of carbon in sodium. Materials to be used should have high solubility in carbon at the needed temperature. They should quickly attain equilibrium with sodium and they should not contain impurities that can affect the results. Materials chosen according to these criteria were Fe-Mn 20%, stainless austenitic steel AISI 304L and 316L

Deformation and failure response of 304L stainless steel SMAW joint under dynamic shear loading

International Nuclear Information System (INIS)

Lee, Woei-Shyan; Cheng, J.-I.; Lin, C.-F.

2004-01-01

The dynamic shear deformation behavior and fracture characteristics of 304L stainless steel shielded metal arc welding (SMAW) joint are studied experimentally with regard to the relations between mechanical properties and strain rate. Thin-wall tubular specimens are deformed at room temperature under strain rates in the range of 8 x 10 2 to 2.8 x 10 3 s -1 using a torsional split-Hopkinson bar. The results indicate that the strain rate has a significant influence on the mechanical properties and fracture response of the tested SMAW joints. It is found that the flow stress, total shear strain to failure, work hardening rate and strain rate sensitivity all increase with increasing strain rate, but that the activation volume decreases. The observed dynamic shear deformation behavior is modeled using the Kobayashi-Dodd constitutive law, and it is shown that the predicted results are in good agreement with the experimental data. Fractographic analysis using scanning electron microscopy reveals that the tested specimens all fracture within their fusion zones, and that the primary failure mechanism is one of the extensive localized shearing. The fracture surfaces are characterized by the presence of many dimples. A higher strain rate tends to reduce the size of the dimples and to increase their density. The observed fracture features are closely related to the preceding flow behavior

AES depth profiles in Mo-coated 304L stainless steel achieved by RF-magnetron sputtering and influence of Mo on the corrosion in 3.5% NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Saidi, D. [Département de métallurgie, Division de Technologie du Combustible, Centre de Recherche Nucléaire de Draria CRND, BP. 43 Draria, Alger (Algeria); Zaid, B., E-mail: zaidbachir@yahoo.com [Département de métallurgie, Division de Technologie du Combustible, Centre de Recherche Nucléaire de Draria CRND, BP. 43 Draria, Alger (Algeria); Souami, N. [Centre de Recherche Nucléaire d’Alger CRNA, 2 Bd. Frantz Fanon, Alger (Algeria); Saoula, N. [Division des Milieux Ionisés et Lasers, Centre de Développement des Technologies Avancées CDTA, Cité du 20 août 1956, Baba Hassan, BP n 17, Alger (Algeria); Siad, M. [Centre de Recherche Nucléaire d’Alger CRNA, 2 Bd. Frantz Fanon, Alger (Algeria); Si Ahmed, A. [Im2np, UMR 7334 CNRS, Aix-Marseille Université, 13397 Marseille Cedex 20 (France); Biberian, J.P. [CINaM, UMR 7525 CNRS, Aix Marseille Université, 13288 Marseille Cedex 9 (France)

2015-10-05

Highlights: • Mo coating of 304L stainless steel is achieved via RF-magnetron sputtering. • The AES depth profiles before and after annealing in air (at 973 K) are analyzed. • The corrosions in NaCl solution of bare and Mo-coated samples are compared. • Mo-coated steels exhibit better corrosion behaviors. • The positive action of Mo oxide via its semi-conducting properties is deduced. - Abstract: Molybdenum-coated 304L stainless steel samples, fabricated by RF-magnetron sputtering, are characterized by Auger Electron Spectroscopy (AES) before and after annealing in air at 973 K. The electrochemical parameters of bare and coated materials, in NaCl 3.5% water solution at 298 K, are derived from the potentiodynamic polarization curves. The corrosion current of Mo-coated samples (before and after annealing) is significantly lower than that of its bare counterpart. The information gained from the AES depth profiles leads us to infer that the positive action of molybdenum on the corrosion behavior may be attributed to the changes induced by the semi-conducting properties of Mo oxide in the passive film.

Interaction of Liquid Sodium With 304 Stainless Steel

National Research Council Canada - National Science Library

Moberly, John

1968-01-01

The effect of a liquid sodium environment on 304 stainless steel has important engineering significance because of the potential use of this liquid-metal solid-metal system in fast breeder reactors...

Stress Corrosion Cracking of Type 304 Stainless Steel

National Research Council Canada - National Science Library

Louthan, M

1964-01-01

Stress corrosion cracking of type 304 stainless steel exposed in dilute chloride solutions is being investigated at the Savannah River Laboratory in attempts to develop a fundamental understanding of the phenomenon...

Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

Energy Technology Data Exchange (ETDEWEB)

Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Idury, K.S.N. Satish, E-mail: satishidury@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Ismail, T.P., E-mail: tpisma@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Bhadauria, Alok, E-mail: alokbhadauria1@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, S.K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

2014-07-01

Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

Oligo-cyclic damage and behaviour of a 304 L austenitic stainless steel according to environment (vacuum, air, PWR primary water) at 300 C

International Nuclear Information System (INIS)

De Baglion, L.

2011-01-01

Nowadays, for nuclear power plants licensing or operating life extensions, various safety authorities require the consideration of the primary water environment effect on the fatigue life of Pressurized Water Reactor (PWR) components. Thus, this work focused on the study of low cycle fatigue damage kinetics and mechanisms, of a type 304L austenitic stainless steel. Several parameters effects such as temperature, strain rate or strain amplitude were investigated in air as in PWR water. Thanks to targeted in-vacuum tests, the intrinsic influence of these parameters and environments on the fatigue behaviour of the material was studied. It appears that compared with vacuum, air is already an active environment which is responsible for a strong decrease in fatigue lifetime of this steel, especially at 300 C and low strain amplitude. The PWR water coolant environment is more active than air and leads to increased damage kinetics, without any modifications of the initiation sites or propagation modes. Moreover, the decreased fatigue life in PWR water is essentially attributed to an enhancement of both initiation and micropropagation of 'short cracks'. Finally, the deleterious influence of low strain rates on the 304L austenitic stainless steel fatigue lifetime was observed in PWR water environment, in air and also in vacuum without any environmental effects. This intrinsic strain rate effect is attributed to the occurrence of the Dynamic Strain Aging phenomenon which is responsible for a change in deformation modes and for an enhancement of cracks initiation. (author)

Comparative Study of Hardening Mechanisms During Aging of a 304 Stainless Steel Containing α'-Martensite

Science.gov (United States)

Jeong, S. W.; Kang, U. G.; Choi, J. Y.; Nam, W. J.

2012-09-01

Strain aging and hardening behaviors of a 304 stainless steel containing deformation-induced martensite were investigated by examining mechanical properties and microstructural evolution for different aging temperature and time. Introduced age hardening mechanisms of a cold rolled 304 stainless steel were the additional formation of α'-martensite, hardening of α'-martensite, and hardening of deformed austenite. The increased amount of α'-martensite at an aging temperature of 450 °C confirmed the additional formation of α'-martensite as a hardening mechanism in a cold rolled 304 stainless steel. Additionally, the increased hardness in both α'-martensite and austenite phases with aging temperature proved that hardening of both α'-martensite and austenite phases would be effective as hardening mechanisms in cold rolled and aged 304 stainless steels. The results suggested that among hardening mechanisms, hardening of an α'-martensite phase, including the diffusion of interstitial solute carbon atoms to dislocations and the precipitation of fine carbide particles would become a major hardening mechanism during aging of cold rolled 304 stainless steels.

The probability distribution of intergranular stress corrosion cracking life for sensitized 304 stainless steels in high temperature, high purity water

International Nuclear Information System (INIS)

Akashi, Masatsune; Kenjyo, Takao; Matsukura, Shinji; Kawamoto, Teruaki

1984-01-01

In order to discuss the probability distribution of intergranular stress corrsion carcking life for sensitized 304 stainless steels, a series of the creviced bent beem (CBB) and the uni-axial constant load tests were carried out in oxygenated high temperature, high purity water. The following concludions were resulted; (1) The initiation process of intergranular stress corrosion cracking has been assumed to be approximated by the Poisson stochastic process, based on the CBB test results. (2) The probability distribution of intergranular stress corrosion cracking life may consequently be approximated by the exponential probability distribution. (3) The experimental data could be fitted to the exponential probability distribution. (author)

Zirconium oxide deposits (ZrO{sub 2}) and titanium oxide (TiO{sub 2}) on 304l stainless steel; Depositos de oxido de circonio (ZrO{sub 2}) y oxido de titanio (TiO{sub 2}) sobre acero inoxidable 304L

Energy Technology Data Exchange (ETDEWEB)

Davila N, M. L.

2015-07-01

This research project aims to carry out the surface and electrochemical characterization to obtain the optimum conditions of the hydrothermal deposits of zirconium oxide ZrO{sub 2} (baddeleyite) and titanium oxide TiO{sub 2} (anatase and rutile phases) on 304l stainless steel, simulating an inhibiting protective layer. 304l steel specimens were cut, pre-oxidized in water at a temperature of 288 degrees Celsius and 8 MPa, similar to those of a typical BWR conditions. From the titanium oxide anatase crystalline phase, the rutile phase was obtained by a heat treatment at 1000 degrees Celsius. The Sigma-Aldrich pre-oxidized powders and steel 304l were characterized using techniques of X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, chemical mapping and Raman spectrometry. The pre-oxidized steel has two oxide layers, an inner layer with nano metric crystals and another outer of larger crystals to 1μm, with the formation of hematite and magnetite, this predominating. The surface that contacted the sample holder has larger crystals. Hydrothermal deposits were carry out from suspensions of 10, 100 and 1000 ppm, of the crystal phases of anatase, rutile and baddeleyite, on the pre-oxidized steel at a temperature of 150 degrees Celsius for 2 and 7 days, samples were analyzed by X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, Raman spectrometry and Tafel polarization. The suspension to 1000 ppm for 7 days coated surface most; the baddeleyite deposit is noticed more homogeneous than anatase and rutile. The deposit is favored when hematite and magnetite crystals are larger. The chemical mapping on deposits show that even after being immersed in water to 288 degrees Celsius during 30 days, the deposits are still present although a loss is observed. A reference electrode was assembled to conduct electrochemical tests of Tafel able to withstand a temperature of 288 degrees Celsius and pressure of 8 MPa. The baddeleyite deposit

Diffusion and autoradiographic investigations of the tritium--304 stainless steel system

International Nuclear Information System (INIS)

Downs, G.L.; Braun, J.D.; Chaney, K.F.; Powell, G.W.

1975-01-01

The diffusion coefficient of tritium in 304-stainless steel at low temperatures (100 to 300 0 C) was determined. Autoradiography was used to establish the concentration as well as the distribution of tritium in the alloy. The autoradiographic study shows that tritium is distributed heterogeneously at room temperature in the cold-worked alloy and also in the fusion zone of weldments. Tritium partitions preferentially to the delta ferrite in weldments and to martensite produced by the cold working of 304-stainless steel. (auth)

Intergranular stress corrosion in soldered joints of stainless steel 304

International Nuclear Information System (INIS)

Zamora R, L.

1994-01-01

The intergranular stress cracking of welded joints of austenitic stainless steel, AISI 304, is a serious problem in BWR type reactors. It is associated with the simultaneous presence of three factors; stress, a critical media and sensibilization (DOS). EPR technique was used in order to verify the sensibilization degree in the base metal, and the zone affected by heat and welding material. The characterization of material was done. The objective of this work is the study of microstructure and the evaluation of EPR technique used for the determination of DOS in a welded plate of austenitic stainless steel AISI 304. (Author)

Influence of Fretting on Flexural Fatigue of 304 Stainless Steel and Mild Steel

National Research Council Canada - National Science Library

Bill, Robert

1978-01-01

Fretting fatigue experiments conducted on 304 stainless steel using a flexural-fatigue test arrangement with bolted-on fretting pads have demonstrated that fatigue life is reduced by at least a factor...

Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC); Propagacion de grietas en acero inoxidable AISI304L en condiciones de quimica de hidrogeno (HWC)

Energy Technology Data Exchange (ETDEWEB)

Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, 52750 Ocoyoacac, Estado de Mexico (Mexico); Castano M, V. [IFA-UNAM, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

2006-07-01

Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup ++} ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10{sup -9} m/s (3.6 {mu}m/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

Investigation of high temperature phase stability, thermal properties and evaluation of metallurgical compatibility with 304L stainless steel, of indigenously developed ferroboron alternate shielding material for fast reactor applications

Energy Technology Data Exchange (ETDEWEB)

Rai, Arun Kumar [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Raju, S., E-mail: sraju@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Jeya Ganesh, B. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Panneerselvam, G. [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Vijayalakshmi, M.; Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Raj, Baldev [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India); Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603102 (India)

2011-08-15

formation of the first traces of liquid at 1500 K/1227 deg. C. This is then followed by the dissolution of the major FeB boride phase in liquid and the melting process is completed at 1723 K/1450 deg. C. In a similar manner, the thermal stability studies performed on combined Fe-B + 304L steel reaction couples revealed that a pronounced pre-melting or liquid phase formation occurs at a temperature of 1471 K/1198 deg. C, which is lower than the melting onset of both Fe-B and SS 304L. It is found that within the limits of experimental uncertainty, this pre-melting phenomenon occurred at the same fixed temperature of 1471 K/1198 deg. C, irrespective of the mass ratios of Fe-B and 304L steel. Further, it is also found that SS 304L is completely soluble in Fe-B alloy and the fused product upon solidification formed a mixture of complex intermetallic borides, such as (Fe,Cr)(B,C), (Fe,Cr){sub 2}(B,C) and (Fe,Ni){sub 3}B. In the temperature range 823-1073 K (550-800 deg. C), the SS 304L clad is found to interact strongly with the Fe-B alloy. The diffusion layer thickness or the attack layer depth (x) is found to vary with time (t) up to about 5000 h, according to the empirical rate law, x{sup 2} = k(T)t. The temperature sensitivity of the rate constant, k(T) is found to obey the Arrhenius law, k(T) = k{sub o} exp(-Q/RT), with Q = 57 kJ mol{sup -1}, being the effective activation energy for the overall diffusional interaction of Fe-B and SS 304L. The room temperature specific heat capacity of Fe-B alloy is found to be 538 kJ kg{sup -1} K{sup -1}. The C{sub P} values measured over 300-1350 K, is found vary smoothly with temperature according to the expression, C{sub P}/kJ kg{sup -1} K{sup -1} = 0.62094 + 0.00012T + 10685.81T{sup -2}. The lattice thermal expansion of both FeB and Fe{sub 2}B phases are found to be anisotropic in that the c-axis expansion is found to be more than that along a and b axes. The room temperature volume thermal expansivity of FeB and Fe{sub 2}B phases are

Some mechanical properties of borided AISI H13 and 304 steels

International Nuclear Information System (INIS)

Taktak, Sukru

2007-01-01

In the present study, mechanical properties of borides formed on AISI H13 hot work tool and AISI 304 stainless steels have been investigated. Both steels have high chromium content and have a widespread use in the engineering application. Boriding treatment was carried out in slurry salt bath consisting of borax, boric acid, and ferrosilicon at temperature range of 800-950 deg. C for 3, 5, and 7 h. X-ray diffraction analysis of boride layers on the surface of steels revealed various peaks of FeB, Fe 2 B, CrB, and Ni 3 B. Metallographic studies showed that the boride layer has a flat and smooth morphology in the 304 steel while H13 steel was a ragged morphology. The characterization of the boride layer is also carried out by means of the micro-hardness, surface roughness, adhesion, and fracture toughness studies

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

Energy Technology Data Exchange (ETDEWEB)

Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

2014-05-15

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

International Nuclear Information System (INIS)

Lee, Junho; Jang, Changheui; Lee, Kyoung Soo

2014-01-01

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase

Static strain aging type AISI-304 austenitic stainless steel

International Nuclear Information System (INIS)

Trindade, M.B.

1981-03-01

Static strain aging of type AISI-304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant, continuously relaxing and unloaded. The aging times varied between 10s and 100h, using a plastic pre deformation of 9% in most of the cases. The static strain aging of 304 steel furnished an activation energy of 23,800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snoek type mechanisms are responsible for the aging in such conditions. (Author) [pt

Twin boundary cavitation in aged type 304 stainless steel

International Nuclear Information System (INIS)

Sikka, V.K.; Swindeman, R.W.; Brinkman, C.R.

1975-10-01

A transition from grain to twin boundary cavitation was observed in aged-and-creep-tested type 304 stainless steel. Evidence of twin boundary cavitation has also been observed for unaged material under certain test conditions. This same behavior was also found in aged type 316 stainless steel. Several possible reasons have been suggested for the absence of frequently observed grain boundary cavitation

Effect of martensitic transformation on springback behavior of 304L austenitic stainless steel

Science.gov (United States)

Fathi, H.; Mohammadian Semnani, H. R.; Emadoddin, E.; Sadeghi, B. Mohammad

2017-09-01

The present paper studies the effect of martensitic transformation on the springback behavior of 304L austenitic stainless steel. Martensite volume fraction was determined at the bent portion under various strain rates after bending test. Martensitic transformation has a significant effect on the springback behavior of this material. The findings of this study indicated that the amount of springback was reduced under a situation of low strain rate, while a higher amount of springback was obtained with a higher strain rate. The reason for this phenomenon is that higher work hardening occurs during the forming process with the low strain rate due to the higher martensite volume fraction, therefore the formability of the sheet is enhanced and it leads to a decreased amount of springback after the bending test. Dependency of the springback on the martensite volume fraction and strain rate was expressed as formulas from the results of the experimental tests and simulation method. Bending tests were simulated using LS-DYNA software and utilizing MAT_TRIP to determine the martensite volume fraction and strain under various strain rates. Experimental result reveals good agreement with the simulation method.

Comparative study of high temperature oxidation behaviour in AISI 304 and AISI 439 stainless steels

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Antônio Claret Soares Sabioni

2003-06-01

Full Text Available This work deals with a comparison of high temperature oxidation behaviour in AISI 304 austenitic and AISI 439 ferritic stainless steels. The oxidation experiments were performed between 850 and 950 °C, in oxygen and Ar (100 vpm H2. In most cases, it was formed a Cr2O3 protective scale, whose growth kinetics follows a parabolic law. The exception was for the the AISI 304 steel, at 950 °C, in oxygen atmosphere, which forms an iron oxide external layer. The oxidation resistance of the AISI 439 does not depend on the atmosphere. The AISI 304 has the same oxidation resistance in both atmospheres, at 850 °C, but at higher temperatures, its oxidation rate strongly increases in oxygen atmosphere. Concerning the performance of these steels under oxidation, our results show that the AISI 439 steel has higher oxidation resistance in oxidizing atmosphere, above 850 °C, while, in low pO2 atmosphere, the AISI 304 steel has higher oxidation resistance than the AISI 439, in all the temperature range investigated.

An Investigation into Stress Corrosion Cracking of Dissimilar Metal Welds with 304L Stainless Steel and Alloy 82 in High Temperature Pure Water

Science.gov (United States)

Yeh, Tsung-Kuang; Huang, Guan-Ru; Tsai, Chuen-Horng; Wang, Mei-Ya

For a better understanding toward stress corrosion cracking (SCC) in dissimilar metal welds with 304L stainless steel and Alloy 82, the SCC growth behavior in the transition regions of weld joints was investigated via slow strain rate tensile (SSRT) tests in 280 oC pure water with a dissolve oxygen level of 300 ppb. Prior to the SSRT tests, samples with dissimilar metal welds were prepared and underwent various pretreatments, including post-weld heat treatment (PWHT), shot peening, solution annealing, and mechanical grinding. In addition to the SSRT tests, measurements of degree of sensitization and micro-hardness on the transition regions of the metal welds were also conducted. According to the test results, the samples having undergone PWHTs exhibited relatively high degrees of sensitization. Distinct decreases in hardness were observed in the heat-affected zones of the base metals in all samples. Furthermore, the fracture planes of all samples after the SSRT tests were located at the stainless steel sides and were in parallel with the fusion lines. Among the treating conditions investigated in this study, a PWHT would pose a detrimental effect on the samples in the aspects of mechanical property and degree of SCC. Solution annealing would lead to the greatest improvement in ductility and SCC retardation, and shot peening would provide the treated samples with a positive improvement in ductility and corrosion retardation, but not to a great extent.

Effect of pre-hardening on the lifetime of type 304L austenitic stainless steels

International Nuclear Information System (INIS)

Kpodekon, C.

2010-01-01

This study deals with the effect of the loading history on the cyclic behavior and the fatigue life of two kinds (THYSSEN and CLI) of 304L stainless steel at room temperature. The experiments have been performed using two specimens' categories. The first one (virgin) has been submitted to only classical fatigue tests while in the second category, prior to the fatigue test, the specimen is subjected to a pre-hardening process under either monotonic or cyclic strain control. Cyclic softening followed by cyclic hardening are observed for the virgin specimens while only cyclic softening is exhibited by the pre-hardened specimens. The obtained results show that fatigue life is strongly influenced by the pre-hardening: it seems beneficial under stress control but detrimental under strain control, even in the presence of a compressive mean stress. The results are discussed regarding the cyclic evolution of the elastic modulus as well as the isotropic and kinematic parts of the strain hardening, and strain energy density per cycle, in different configurations: with or without prehardening,stress or strain control. (author)

Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

International Nuclear Information System (INIS)

Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

2014-01-01

Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

OpenAIRE

S. Kumar

2016-01-01

Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44) and water at room temperature to obtain different grades of heat treatment. Microstr...

Martensite phase reversion-induced nano/ ultrafine grained AISI 304L stainless steel with magnificent mechanical properties

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Mohammad Shirdel

2015-06-01

Full Text Available Austenitic stainless steels are extensively used in various applications requiring good corrosion resistance and formability. In the current study, the formation of nano/ ultrafine grained austenitic microstructure in a microalloyed AISI 304L stainless steel was investigated by the advanced thermomechanical process of reversion of strain-induced martensite. For this purpose, samples were subjected to heavy cold rolling to produce a nearly complete martensitic structure. Subsequently, a wide range of annealing temperatures (600 to 800°C and times (1 to 240 min were employed to assess the reversion behavior and to find the best annealing condition for the production of the nano/ultrafine grained austenitic microstructure. Microstructural characterizations have been performed using X-ray diffraction (XRD, scanning electron microscopy (SEM, and magnetic measurement, whereas the mechanical properties were assessed by tensile and hardness tests. After thermomechanical treatment, a very fine austenitic structure was obtained, which was composed of nano sized grains of ~ 85 nm in an ultrafine grained matrix with an average grain size of 480 nm. This microstructure exhibited superior mechanical properties: high tensile strength of about 1280 MPa with a desirable elongation of about 41%, which can pave the way for the application of these sheets in the automotive industry.

Study on the hydrogen embrittlement and corrosion of stainless steels used as NI/MHX battery containers

Energy Technology Data Exchange (ETDEWEB)

Chuang, H.J.; Chan, S.L.I. [National Taiwan University, Taipei (China); Chen, S.Y. [Chung Shan Institute of Science and Technology, Lung-Tan (China)

1998-07-01

Stainless steels are used as the containers for Nickel-metal hydride (Ni/MHx) batteries. In this work stainless steel 304, 304L, 316, 316L, 17-4PH and 430 were selected to study their relative susceptibility to hydrogen embrittlement and alkaline corrosion under battery environments. Comparisons were made by immersion test under different hydrogen pressure over the electrolyte, U-bend tests and slow strain rate tensile test with cathodic H{sub 2} charging. The results showed that high strength 17-4PH suffered severe corrosion after long time immersion in the electrolyte solution and were sensitive to hydrogen embrittlement after hydrogen charging. Ferritic 430 performed better than 17-4PH during immersion test but lost its ductility after hydrogen charging. All the austenitic steels (304, 304L, 316, 316L) were found to be suitable as the materials for Ni/MHx battery container, and the present tests can not discriminate their relative resistance to the corrosion and hydrogen embrittlement in the electrolyte. 5 refs.

Multi-scale analysis of behavior and fatigue life of 304L stainless under cyclic loading with pre-hardening

International Nuclear Information System (INIS)

Belattar, A.

2013-01-01

This study investigates the effects of loading history on the cyclic stress-strain curve and fatigue behavior of 304L stainless steel at room temperature. Tension-compression tests were performed on the same specimen under controlled strain, using several loading sequences of increasing or decreasing amplitude. The results showed that fatigue life is significantly reduced by the previous loading history. A previously developed method for determining the effect of prehardening was evaluated. Microstructural analyses were also performed; the microstructures after pre-loading and their evolution during the fatigue cycles were characterized by TEM. The results of these analyses improve our understanding of the macroscopic properties of 304L stainless steel and can help us identify the causes of failure and lifetime reduction. (author)

SCC-induced failure of a 304 stainless steel pipe

International Nuclear Information System (INIS)

Tapping, R.L.; Disney, D.J.; Szostak, F.J.

1993-01-01

On 1991 January 12, a 304 Stainless Steel (SS) suction line in the AECL-Research NRU reactor failed, shutting down the reactor for approximately 12 months. The pipe, a 32 mm schedule 40 304 stainless steel line exposed to D 2 O at temperatures ≤35 degrees C had been in service for approximately 20 years, although no manufacturing data or composition specifications were available. The failure and resultant leak resulted in a small loss of D 2 O moderator from the reactor vessel. The pipe cracked approximately 180 degrees C around the circumference of a weld. This failure was unexpected and hense a thorough metallographic examination was carried out on the failed section, on the rest of the line (Line 1212), and on representative samples from the rest of the reactor in order to assess the integrity of the remaining piping

Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

Science.gov (United States)

Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

2016-01-01

We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

Elevated temperature ductility of types 304 and 316 stainless steel

International Nuclear Information System (INIS)

Sikka, V.K.

1978-01-01

Austenitic stainless steel types 304 and 316 are known for their high ductility and toughness. However, the present study shows that certain combinations of strain rate and test temperature can result in a significant loss in elevated-temperature ductility. Such a phenomenon is referred to as ductility minimum. The strain rate, below which ductility loss is initiated, decreases with decrease in test temperature. Besides strain rate and temperature, the ductility minimum was also affected by nitrogen content and thermal aging conditions. Thermal aging at 649 0 C was observed to eliminate the ductility minimum at 649 0 C in both types 304 and 316 stainless steel. Such an aging treatment resulted in a higher ductility than the unaged value. Aging at 593 0 C still resulted in some loss in ductility. Current results suggest that ductility-minimum conditions for stainless steel should be considered in design, thermal aging data analysis, and while studying the effects of chemical composition

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Science.gov (United States)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

Study of dislocation mobility in 304 stainless steel

International Nuclear Information System (INIS)

Lima, L.F.C.P.; Miranda, P.E.V.; Monteiro, S.N.

1991-01-01

Internal friction, IF, measurements were carried out in a type AISI 304 austenitic stainless steel, SS, at approximately 1 Hz of frequency in the temperature interval from 120 to 573K. The IF and the frequency spectra were obtained in samples which had gone through specific heat treatment. The results showed IF spectra with a well defined peak at 260K. The intensity of this peak depends on the amount of plastic deformation previously introduced in the sample. Another bread peak was detected between 300 and 400K. Both peaks could only be detected after plastic deformation whether torsion or uniaxial tension. In torsionally deformed samples at 77K the IF spectrum snows a high damping due to a possible phase transformation which occurs around room temperature, RT. The broad peak at higher temperature is sensitive to recovery induced by linear annealings. (author)

Some aspects of thermomechanical fatigue of AISI 304L stainless steel: Part I. creep- fatigue damage

Science.gov (United States)

Zauter, R.; Christ, H. J.; Mughrabi, H.

1994-02-01

Thermomechanical fatigue (TMF) tests on the austenitic stainless steel AISI 304L have been conducted under “true≓ plastic-strain control in vacuum. This report considers the damage oc-curring during TMF loading. It is shown how the temperature interval and the phasing (in-phase, out-of-phase) determine the mechanical response and the lifetime of the specimens. If creep-fatigue interaction takes place during in-phase cycling, the damage occurs inside the ma-terial, leading to intergranular cracks which reduce the lifetime considerably. Out-of-phase cy-cling inhibits creep-induced damage, and no lifetime reduction occurs, even if the material is exposed periodically to temperatures in the creep regime. A formula is proposed which allows prediction of the failure mode, depending on whether creep-fatigue damage occurs or not. At a given strain rate, the formula is able to estimate the temperature of transition between pure fatigue and creep-fatigue damage.

Fatigue behaviour of 304L steel welded structures: influence of residual stresses and surface mechanical finishing

International Nuclear Information System (INIS)

Magnier-Monin, L.

2007-12-01

This study focuses on the influence of residual stresses and surface mechanical finishing on lifetime of stainless steel 304L welded structures. Residual stresses are determined on specific specimens of three types: base-metal, as-welded and ground-welded specimens. Each type is submitted to fatigue tests in order to assess the influence of these parameters on the lifetime, and to determine their evolution. The experiments show that an important surface stress concentration is located in the weld root of as-welded structures, which has a negative effect on the fatigue life. The grinding operation generates high-level surface residual stresses but the lifetime is higher thanks to the reduction of the notch effect. The fatigue test results are compared to the nuclear industry best-fit S-N curves. This enables the determination of correction factors related to fatigue test results of polished specimens, and to assess the lifetime of structures. (author)

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Directory of Open Access Journals (Sweden)

Wenning Shen

Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

Microstructure and Mechanical Properties of Dissimilar Friction Stir Spot Welding Between St37 Steel and 304 Stainless Steel

Science.gov (United States)

Khodadadi, Ali; Shamanian, Morteza; Karimzadeh, Fathallah

2017-05-01

In the present study, St37 low-carbon steel and 304 stainless steel were welded successfully, with the thickness of 2 mm, by a friction stir spot welding process carried out at the tool dwell time of 6 s and two different tool rotational speeds of 630 and 1250 rpm. Metallographic examinations revealed four different zones including SZ and HAZ areas of St37 steel and SZ and TMAZ regions of 304 stainless steel in the weld nugget, except the base metals. X-ray diffraction and energy-dispersive x-ray spectroscopy experiments were used to investigate the possible formation of such phases as chromium carbide. Based on these experiments, no chromium carbide precipitation was found. The recrystallization of the weld nugget in the 304 steel and the phase transformations of the weld regions in the St37 steel enhanced the hardness of the weld joint. Hardness changes of joint were acceptable and approximately uniform, as compared to the resistance spot weld. In this research, it was also observed that the tensile/shear strength, as a crucial factor, was increased with the rise in the tool rotational speed. The bond length along the interface between metals, as an effective parameter to increase the tensile/shear strength, was also determined. At higher tool rotational speeds, the bond length was found to be improved, resulting in the tensile/shear strength of 6682 N. Finally, two fracture modes were specified through the fracture mode analysis of samples obtained from the tensile/shear test consisting of the shear fracture mode and the mixed shear/tensile fracture mode.

Studies on the influence of metallurgical variables on the stress corrosion behavior of AISI 304 stainless steel in sodium chloride solution using the fracture mechanics approach

International Nuclear Information System (INIS)

Khatak, H.S.; Gnanamoorthy, J.B.; Rodriguez, P.

1996-01-01

Stress corrosion data on a nuclear grade AISI type 304 stainless steel in a boiling solution of 5M NaCl + 0.15M Na 2 SO 4 + 3 mL/L HCl (bp 381 K) for various metallurgical conditions of the steel are presented in this article. The metallurgical conditions used are solution annealing, sensitization, 10 pct cold work, 20 pct cold work, solution annealing + sensitization, 10 pct cold work + sensitization, and 20 pct cold work + sensitization. The fracture mechanics approach has been used to obtain quantitative data on the stress corrosion crack growth rates. The stress intensity factor, K I , and J integral, J I , have been used as evaluation parameters. The crack growth rates have been measured using compact tension type samples under both increasing and decreasing stress intensity factors. A crack growth rate of 5 x 10 -11 m/s was chosen for the determination of threshold parameters. Results of the optical microscopic and fractographic examinations are presented. Acoustic signals were recorded during crack growth. Data generated from acoustic emissions, activation energy measurements, and fractographic features indicate hydrogen embrittlement as the possible mechanism of cracking

Anaerobic Corrosion of 304 Stainless Steel Caused by the Pseudomonas aeruginosa Biofilm

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Ru Jia

2017-11-01

Full Text Available Pseudomonas aeruginosa is a ubiquitous bacterium capable of forming problematic biofilms in many environments. They cause biocorrosion of medical implants and industrial equipment and infrastructure. Aerobic corrosion of P. aeruginosa against stainless steels has been reported by some researchers while there is a lack of reports on anaerobic P. aeruginosa corrosion in the literature. In this work, the corrosion by a wild-type P. aeruginosa (strain PAO1 biofilm against 304 stainless steel (304 SS was investigated under strictly anaerobic condition for up to 14 days. The anaerobic corrosion of 304 SS by P. aeruginosa was reported for the first time. Results showed that the average sessile cell counts on 304 SS coupons after 7- and 14-day incubations were 4.8 × 107 and 6.2 × 107 cells/cm2, respectively. Scanning electron microscopy and confocal laser scanning microscopy corroborated the sessile cell counts. The X-ray diffraction analysis identified the corrosion product as iron nitride, confirming that the corrosion was caused by the nitrate reducing biofilm. The largest pit depths on 304 SS surfaces after the 7- and 14-day incubations with P. aeruginosa were 3.9 and 7.4 μm, respectively. Electrochemical tests corroborated the pitting data.

Influence of sodium on the low-cycle fatigue behavior of types 304 and 316 stainless steel

International Nuclear Information System (INIS)

Smith, D.L.; Zeman, G.J.; Natesan, K.; Kassner, T.F.

1976-01-01

Fatigue tests in sodium were conducted to investigate the influence of a high-temperature sodium environment on the low-cycle fatigue behavior of Types 304 and 316 stainless steel. The effects of testing in a sodium environment as well as long-term sodium exposure were investigated. The fatigue tests were conducted at 600 and 700 0 C in sodium of controlled purity, viz., approximately 1 ppM oxygen and 0.4 ppM carbon, at a strain rate of 4 x 10 -3 s -1 . The fatigue life of annealed Type 316 stainless steel is substantially greater in sodium than when tested in air; however, the fatigue life of annealed Type 304 stainless steel is altered much less when tested in sodium. A 1512-h preexposure to sodium had no significant effect on the fatigue life of Type 316 stainless steel tested in sodium. However, a similar exposure substantially increased the fatigue life of Type 304 stainless steel in sodium. 10 fig

Intergranular stress corrosion in soldered joints of stainless steel 304.; Corrosion intergranular bajo esfuerzo en uniones soldadas de acero inoxidable 304

Energy Technology Data Exchange (ETDEWEB)

Zamora R, L [Instituto Nacional de Investigaciones Nucleares, Mexico City (Mexico)

1994-12-31

The intergranular stress cracking of welded joints of austenitic stainless steel, AISI 304, is a serious problem in BWR type reactors. It is associated with the simultaneous presence of three factors; stress, a critical media and sensibilization (DOS). EPR technique was used in order to verify the sensibilization degree in the base metal, and the zone affected by heat and welding material. The characterization of material was done. The objective of this work is the study of microstructure and the evaluation of EPR technique used for the determination of DOS in a welded plate of austenitic stainless steel AISI 304. (Author).

The effect of precipitated carbides on the pitting corrosion of 304 stainless steel

International Nuclear Information System (INIS)

Kwak, Jai-Hyun; Kim, Kwan-Hun

1985-01-01

In order to investigate the relation between the pitting corrosion and precipitated carbides, the heat treatment of specimens was carried out in two ways: Solution treatment and carbides precipitation treatment. The experiment was focused on the polarization curves of specimens immersed in HCL solution and on the microscopic analysis of the corroded specimens through a potentiodynamic method. It was found out that the intergranular and pitting corrosion occurred remarkably in 0.1N and 1N KCL solution when carbides were precipitated around the grain boundary of the 304 stain steel. The intergranular corrosion was noticed in the region of passivation and the pitting was prominent in the region of passivation break-down. The distribution of pits on the solution treated 304 stainless steel was random, while that of pits on carbides precipitated specimen was concentrated around the grain boundary in 0.1N and 1N HCL solution. It was ascertained that the pitting resistance of the solution treated 304 stainless steel was better than that of carbides precipitated specimen. (Author)

Response to annealing and reirradiation of AISI 304L stainless steel following initial high-dose neutron irradiation in EBR-II

International Nuclear Information System (INIS)

Porter, D.L.; McVay, G.L.; Walters, L.C.

1980-01-01

The object of this study was to measure the stability of irradiation-induced microstructure upon annealing and, by selectively annealing out some of these features and reirradiating the material, it was expected that information could be gained concerning the role of microstructural changes in the void swelling process. Transmission electron microscopic examinations of isochronally annealed (200 to 1050 0 C) AISI 304L stainless steel, which had been irradiated at approximately 415 0 C to a fast (E > 0.1 MeV) neutron fluence of approximately 5.1 x 10 26 n/m 2 , verified that the two-stage hardness recovery with temperatures was related to a low temperature annealing of dislocation structures and a higher temperature annealing of voids and solute redistribution

Grain boundary segregation and intergranular stress corrosion cracking susceptibility of austenitic stainless steels in high temperature water

International Nuclear Information System (INIS)

Shoji, T.; Yamaki, K.; Ballinger, R.G.; Hwang, I.S.

1992-01-01

The effects of grain boundary segregation on intergranular stress corrosion cracking of austenitic stainless steels in high temperature water have been examined as a function of heat treatment. The materials investigated were: (1) two commercial purity Type 304; (2) low sulfur Type 304; (3) nuclear grade Type 304; (4) ultra high purity Type 304L; and (5) Type 316L and Type 347L. Specimens were solution treated at 1050 degrees C for 0.5 hour and given a sensitization heat treatment at 650 degrees C for 50 hours. Some of the specimens were then subjected to an aging heat treatment at 850 degrees C for from one to ten hours to cause Cr recovery at the grain boundaries. The effects of heat treatments on degree of sensitization and grain boundary segregation were evaluated by Electrochemical Potentiokinetic Reactivation (EPR) and Coriou tests, respectively. The susceptibility to stress corrosion (SCC) was evaluated using slow strain rate tests technique (SSRT) in high temperature water. SSRT tests were performed in an aerated pure water (8 ppm dissolved oxygen) at 288 degrees C at a strain rate of 1.33 x 10 -6 /sec. Susceptibility to intergranular stress corrosion cracking was compared with degree of sensitization and grain boundary segregation. The results of the investigation indicate that EPR is not always an accurate indicator of SCC susceptibility. The Coriou test provides a more reliable measure of SCC susceptibility especially for 304L, 304NG, 316L, and 347L stainless steels. The results also indicate that grain boundary segregation as well as degree of sensitization must be considered in the determination of SCC susceptibility

Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

International Nuclear Information System (INIS)

Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

1998-01-01

Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

International Nuclear Information System (INIS)

Martin, F.A.; Cousty, J.; Masson, J-L.; Bataillon, C.

2004-01-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO 2 , we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 μm 2 . Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Martin, F.A. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Cousty, J.; Masson, J-L. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Bataillon, C. [CEA de Saclay, DEN/DPC/LECA, 91191 Gif-sur-Yvette cedex (France)

2004-07-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO{sub 2}, we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 {mu}m{sup 2}. Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments.

Science.gov (United States)

Sun, C; Zheng, S; Wei, C C; Wu, Y; Shao, L; Yang, Y; Hartwig, K T; Maloy, S A; Zinkle, S J; Allen, T R; Wang, H; Zhang, X

2015-01-15

Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304 L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500 °C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M(23)C(6) precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

Low cycle fatigue: high cycle fatigue damage accumulation in a 304L austenitic stainless steel

International Nuclear Information System (INIS)

Lehericy, Y.

2007-05-01

The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)

Oxidation of 304 stainless steel in high-temperature steam

Science.gov (United States)

Ishida, Toshihisa; Harayama, Yasuo; Yaguchi, Sinnosuke

1986-08-01

An experiment on oxidation of 304 stainless steel was performed in steam between 900°C and 1350°C, using the spare cladding of the reactor of the nuclear-powered ship Mutsu. The temperature range was appropriate for a postulated loss of coolant accident (LOCA) analysis of a LWR. The oxidation kinetics were found to obey the parabolic law during the first period of 8 min. After the first period, the parabolic reaction rate constant decreased in the case of heating temperatures between 1100°C and 1250°C. At 1250°C, especially, a marked decrease was observed in the oxide scale-forming kinetics when the surface treated initially by mechanical polishing and given a residual stress. This enhanced oxidation resistance was attributed to the presence of a chromium-enriched layer which was detected by use of an X-ray microanalyzer. The oxidation kinetics equation obtained for the first 8 min is applicable to the model calculation of a hypothetical LOCA in a LWR, employing 304 stainless steel cladding.

Measurement and prediction of sensitization development in austenitic stainless steels

International Nuclear Information System (INIS)

Bruemmer, S.M.; Charlot, L.A.; Atteridge, D.G.

1985-10-01

The effects of thermal and thermomechanical treatments on sensitization development in Type 304 and 316 stainless steels have been measured and compared to model predictions. Sensitization development resulting from isothermal, continuous cooling and pipe welding treatments has been evaluated. An empirically-modified, theoretically-based model is shown to accurately predict material degree of sensitization (DOS) as expressed by the electrochemical potentiokinetic reactivation (EPR) test after both simple and complex treatments. Material DOS is also examined using analytical electron microscopy to document grain boundary chromium depletion and is compared to EPR test results. 9 refs., 13 figs

Temperature dependency of external stress corrosion crack propagation of 304 stainless steel

International Nuclear Information System (INIS)

Hayashibara, Hitoshi; Mizutani, Yoshihiro; Mayuzumi, Masami; Tani, Jun-ichi

2010-01-01

Temperature dependency of external stress corrosion cracking (ESCC) of 304 stainless steel was examined with CT specimens. Maximum ESCC propagation rates appeared in the early phase of ESCC propagation. ESCC propagation rates generally became smaller as testing time advance. Temperature dependency of maximum ESCC propagation rate was analyzed with Arrhenius plot, and apparent activation energy was similar to that of SCC in chloride solutions. Temperature dependency of macroscopic ESCC incubation time was different from that of ESCC propagation rate. Anodic current density of 304 stainless steel was also examined by anodic polarization measurement. Temperature dependency of critical current density of active state in artificial sea water solution of pH=1.3 was similar to that of ESCC propagation rate. (author)

A fundamental study on stress corrosion cracking of SUS 304 steel in high temperature water

International Nuclear Information System (INIS)

Mukai, Yoshihiko; Murata, Masato

1985-01-01

SCC susceptibility of sensitized SUS 304 stainless steel in high temperature water was studied. The results obtained are as follows. SCC susceptibility was increased by adding crevices to the tensile specimen surface, for the corrodent became acidified by hydrolysis in crevices. SCC susceptibility was best fit to TTS curve obtained by EPR test, not by other corrosion tests such as Strauss test or the grain boundary corrosion test in high temperature water. In addition, by giving a simulated weld thermal cycle before the sensitizing heat treatment, the sensitization was clearly promoted. This seemed to be caused by the reason that nucleation of carbide occured in the simulated weld thermal cycle process and it promoted the carbide growth and the formation of Cr poor layer around carbide in the subsequent sensitization process. (author)

Oxidation behavior of TiC particle-reinforced 304 stainless steel

International Nuclear Information System (INIS)

Wu Qianlin; Zhang Jianqiang; Sun Yangshan

2010-01-01

TiC particle-reinforced 304 stainless steels were prepared using a new developed in situ technology and exhibited the uniform distribution of TiC particles in the matrix. The oxidation behavior of 304SS-2TiC and 304SS-6TiC (all in weight percentage) was compared with that of 304SS at 850 deg. C in air for 96 h using thermogravimetry analysis. For 304SS, the rate of weight gain was very slow initially, but accelerated suddenly to a very high level, forming breakaway oxidation. The addition of TiC particles to 304SS resulted in no breakaway oxidation and maintained a low oxidation rate in the whole reaction time investigated. Examination of oxide scale morphology and cross-section analysis by scanning electron microscopy and optical microscopy showed a significant scale spallation and a deep oxide penetration in the case of 304SS, but a rather continuous, dense and adherent oxide layer formed on the surface of TiC particle-reinforced alloys. XRD analysis revealed the presence of Cr 2 O 3 together with spinel-type oxides in the oxide scale. For TiC-containing alloys, fine TiO 2 was also found on the surface and the amount of this oxide increased with TiC addition. The TiC addition developed finer matrix structure before oxidation, which accelerates chromium diffusion. As a result, scale adherence was improved and oxidation resistance was increased.

Corrosion behaviour of AISI 304 stainless steel subjected to massive laser shock peening impacts with different pulse energies

International Nuclear Information System (INIS)

Lu, J.Z.; Qi, H.; Luo, K.Y.; Luo, M.; Cheng, X.N.

2014-01-01

Highlights: •Laser shock peening caused an obvious increase of corrosion resistance of 304 steel. •Corrosion resistance of stainless steel increased with increasing pulse energy. •Mechanism of laser shock peening on corrosion behaviour was also entirely determined. -- Abstract: Effects of massive laser shock peening (LSP) impacts with different pulse energies on ultimate tensile strength (UTS), stress corrosion cracking (SCC) susceptibility, fracture appearance and electrochemical corrosion resistance of AISI 304 stainless steel were investigated by slow strain rate test, potentiodynamic polarisation test and scanning electron microscope observation. The influence mechanism of massive LSP impacts with different pulse energies on corrosion behaviour was also determined. Results showed that massive LSP impacts effectively caused a significant improvement on UTS, SCC resistance, and electrochemical corrosion resistance of AISI 304 stainless steel. Increased pulse energy can also gradually improve its corrosion resistance

Diffusionless bonding of aluminum to type 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Watson, R D

1963-03-15

High strength diffusionless bonds can be produced between 1S aluminum and oxidized 304 stainless steel by hot pressing and extrusion bonding. Both the hot pressing and extrusion bonding techniques have been developed to a point where consistently good bonds can be obtained. Although the bonding is performed at elevated temperatures (about 510{sup o}C) a protective atmosphere is not required to produce strong bonds. The aluminum-stainless steel bonded specimens can be used to join aluminum and stainless steel by conventional welding. Welding close to the bond zone does not appear to affect the integrity of the bond. The extrusion bonding technique is covered by Canadian patent 702,438 January 26, 1965 and the hot press bonding technique by Canadian patent application 904,548 June 6, 1964. (author)

Diffusionless bonding of aluminum to type 304 stainless steel

International Nuclear Information System (INIS)

Watson, R.D.

1963-03-01

High strength diffusionless bonds can be produced between 1S aluminum and oxidized 304 stainless steel by hot pressing and extrusion bonding. Both the hot pressing and extrusion bonding techniques have been developed to a point where consistently good bonds can be obtained. Although the bonding is performed at elevated temperatures (about 510 o C) a protective atmosphere is not required to produce strong bonds. The aluminum-stainless steel bonded specimens can be used to join aluminum and stainless steel by conventional welding. Welding close to the bond zone does not appear to affect the integrity of the bond. The extrusion bonding technique is covered by Canadian patent 702,438 January 26, 1965 and the hot press bonding technique by Canadian patent application 904,548 June 6, 1964. (author)

Topological characterization of static strain aging of type AISI 304 austenitic stainless steel

International Nuclear Information System (INIS)

Monteiro, S.N.; Miranda, P.E.V. de

1981-01-01

Static strain aging of type AISI 304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant. The aging times varied between 10s and 100h, using a plastic pre-deformation of 9%. The static strain aging of 304 steel furnished an activation energy of 23.800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snock type mechanisms are responsible for the aging in such conditions. (Author) [pt

Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

Energy Technology Data Exchange (ETDEWEB)

Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R. [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi Selangor (Malaysia)

2014-09-03

In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

Creep-rupture properties of type 304 austenitic stainless steel at elevated temperatures

International Nuclear Information System (INIS)

Zulkifli Ahyak; Esah Hamzah; Abdul Aziz Mohamad.

1987-08-01

The creep behaviour of a type 304 stainless steel has been examined at temperatures of 450 to 750 0 C under uniaxial initial stress of 200 Mpa. It was found that carbide precipitation within grain boundary, recrystallization and grain growth occured during creep at above 550 0 C. It is apparent that the creep-resistant of the steel is influenced by grain boundaries. (author)

Study of discordancy mobility in the AISI 304 steel

International Nuclear Information System (INIS)

Lima, L.F.C.P. de; Miranda, P.E.V. de; Monteiro, S.N.

1987-01-01

Internal Friction (IF), measurements were carried out in a type AISI 304 austenitic stainless steels at approximately 1HZ of frequency in the temperature interval from 120 to 573K. The IF spectra and the vibration frequency were obtained in samples were submitted to specific heat treatments. The results showed IF spectra with a well defined peak at 260K. The intensity dependes on the amount of plastic deformation previously introduced in the sample. Another broad peak was detected between 300 and 400K. Both peaks could only be detected after plastic deformation in uniaxial tension or torsion. In torsionably deformed samples at liquid nitrogen temperature, 77 K, the IF spectrum is observed only after linear annealing at 400K. This apparently results from a high damping due to a possible phase transformation which occurs around room temperature. The broad peak at higher temperature is sensitive to recovery induced by linear annealings. (Author) [pt

Corrosion behavior of niobium coated 304 stainless steel in acid solution

Energy Technology Data Exchange (ETDEWEB)

Pan, T.J., E-mail: tjpan@cczu.edu.cn [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Chen, Y.; Zhang, B. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Hu, J. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Li, C. [Light Industry College of Liaoning University, Shenyang 110036 (China)

2016-04-30

Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

Corrosion behavior of niobium coated 304 stainless steel in acid solution

International Nuclear Information System (INIS)

Pan, T.J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

2016-01-01

Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

Radiation-induced segregation in desensitized type 304 austenitic stainless steel

International Nuclear Information System (INIS)

Ahmedabadi, Parag; Kain, V.; Arora, K.; Samajdar, I.; Sharma, S.C.; Bhagwat, P.

2011-01-01

Graphical abstract: Schematic representation of overall experimental and results, indicating attack, after the DL-EPR test, on grain boundaries, twin boundaries and pit-like features within grains at the depth of maximum attack. The sensitized specimen also showed severe attack on grain boundaries, however, attack on twin-boundaries and pit-like features were not noticed. Display Omitted Highlights: → Characterization of radiation-induced segregation done by EPR and AFM examination. → Cr depletion adjacent to carbides due to RIS in irradiated desensitized 304 SS. → Effectiveness as defect sink: twins > pit-like features > grain boundary. - Abstract: Radiation-induced segregation (RIS) in desensitized type 304 stainless steel (SS) was investigated using a combination of electrochemical potentiokinetic reactivation (EPR) test and atomic force microscopy (AFM). Desensitized type 304 SS was irradiated to 0.43 dpa (displacement per atom) using 4.8 MeV protons at 300 deg. C. The maximum attack in the EPR test for the irradiated desensitized SS was measured at a depth of 70 μm from the surface. Grain boundaries and twin boundaries got attacked and pit-like features within the grains were observed after the EPR test at the depth of 70 μm. The depth of attack, as measured by AFM, was higher at grain boundaries and pit-like features as compared to twin boundaries. It has been shown that the chromium depletion due to RIS takes place at the carbide-matrix as well as at the carbide-carbide interfaces at grain boundaries. The width of attack at grain boundaries after the EPR test of the irradiated desensitized specimen appeared larger due to the dislodgement of carbides at grain boundaries.

Radiation-induced segregation in desensitized type 304 austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Ahmedabadi, Parag, E-mail: adit@barc.gov.in [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Kain, V. [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Arora, K. [PEC University of Technology, Chandigarh (India); Samajdar, I. [Department of Metallurgical Engineering and Materials Science, Indian Institute Technology Bombay, Powai, Mumbai 400 076 (India); Sharma, S.C.; Bhagwat, P. [Nuclear Physics Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

2011-09-30

Graphical abstract: Schematic representation of overall experimental and results, indicating attack, after the DL-EPR test, on grain boundaries, twin boundaries and pit-like features within grains at the depth of maximum attack. The sensitized specimen also showed severe attack on grain boundaries, however, attack on twin-boundaries and pit-like features were not noticed. Display Omitted Highlights: > Characterization of radiation-induced segregation done by EPR and AFM examination. > Cr depletion adjacent to carbides due to RIS in irradiated desensitized 304 SS. > Effectiveness as defect sink: twins > pit-like features > grain boundary. - Abstract: Radiation-induced segregation (RIS) in desensitized type 304 stainless steel (SS) was investigated using a combination of electrochemical potentiokinetic reactivation (EPR) test and atomic force microscopy (AFM). Desensitized type 304 SS was irradiated to 0.43 dpa (displacement per atom) using 4.8 MeV protons at 300 deg. C. The maximum attack in the EPR test for the irradiated desensitized SS was measured at a depth of 70 {mu}m from the surface. Grain boundaries and twin boundaries got attacked and pit-like features within the grains were observed after the EPR test at the depth of 70 {mu}m. The depth of attack, as measured by AFM, was higher at grain boundaries and pit-like features as compared to twin boundaries. It has been shown that the chromium depletion due to RIS takes place at the carbide-matrix as well as at the carbide-carbide interfaces at grain boundaries. The width of attack at grain boundaries after the EPR test of the irradiated desensitized specimen appeared larger due to the dislodgement of carbides at grain boundaries.

Effect of martensitic phase transformation on the behavior of 304 austenitic stainless steel under tension

Energy Technology Data Exchange (ETDEWEB)

Wang, H., E-mail: wanghm@lanl.gov [Materials Science and Technology, Los Alamos National Laboratory, Los Alamos, NM (United States); Jeong, Y. [Materials Science and Engineering Division, National Institute of Standards and Technology, Gaithersburg, MD (United States); Clausen, B.; Liu, Y.; McCabe, R.J. [Materials Science and Technology, Los Alamos National Laboratory, Los Alamos, NM (United States); Barlat, F. [Graduate Institute of Ferrous Technology, POSTECH (Korea, Republic of); Tomé, C.N. [Materials Science and Technology, Los Alamos National Laboratory, Los Alamos, NM (United States)

2016-01-01

The present work integrates in-situ neutron diffraction, electron backscatter diffraction and crystal plasticity modeling to investigate the effect of martensitic phase transformation on the behavior of 304 stainless steel under uniaxial tension. The macroscopic stress strain response, evolution of the martensitic phase fraction, texture evolution of each individual phase, and internal elastic strains were measured at room temperature and at 75 °C. Because no martensitic transformation was observed at 75 °C, the experimental results at 75 °C were used as a reference to quantify the effect of formed martensitic phase on the behavior of 304 stainless steel at room temperature. A crystallographic phase transformation model was implemented into an elastic–viscoplastic self-consistent framework. The phase transformation model captured the macroscopic stress strain response, plus the texture and volume fraction evolution of austenite and martensite. The model also predicts the internal elastic strain evolution with loading in the austenite, but not in the martensite. The results of this work highlight the mechanisms that control phase transformation and the sensitivity of modeling results to them, and point out to critical elements that still need to be incorporated into crystallographic phase transformation models to accurately describe the internal strain evolution during phase transformation.

Fatigue Crack Behavior of Stainless Steel 304 by the Addition of Carbon Nanotubes

Directory of Open Access Journals (Sweden)

Rizwanulhaque Syed

2014-01-01

Full Text Available Fatigue is the main source of almost half of whole mechanical failures. This research investigated the effect on cyclic fatigue behavior of stainless steel 304 (SS304 when including carbon nanotubes (CNTs at the crack tip. The cyclic fatigue tests were conducted on compact tension (CT specimens to establish the relationship between crack growth and the number of cycles (a-N. It is found that the incorporation of a small amount of CNTs increased the fatigue life of the SS304/metal. Micrographs showed that the enhancement in fatigue life is caused by CNTs dense arrangement around the crack tip, entangled with each other, and finer grain size. Smooth bonding at the interface of the CNTs and SS304 grains is also observed.

Influence of pH, temperature and thermal treatment on site corrosion of SAE 304 steel in chlorinated solutions

International Nuclear Information System (INIS)

Konrad, I.B.

1982-01-01

The electrochemical behaviour and fracture morphology of homogenized and sensitized type SAE 304 stainless steel U bent specimens, in 3% NaCl solution, at pH=2.0 and pH=7.0 both at room temperature and 100 0 C was studied. Polarization curves, galvanostatic and potentiostatic experiments were run. It could be observed that high temperature and low pH favour transgranular cracking and longer sensitization times lower fracture time and tend to give rise to intergranular fracture. Light sensitization can produce transgranular cracking even at room temperature, when the homogenized alloy does not present stress-corrosion cracking for the same condition. (Author) [pt

Preliminary lifetime predictions for 304 stainless steel as the LANL ABC blanket material

International Nuclear Information System (INIS)

Park, J.J.; Buksa, J.J.; Houts, M.G.; Arthur, E.D.

1997-11-01

The prediction of materials lifetime in the preconceptual Los Alamos National Laboratory (LANL) Accelerator-Based Conversion of Plutonium (ABC) is of utmost interest. Because Hastelloy N showed good corrosion resistance to the Oak Ridge National Laboratory Molten Salt Reactor Experiment fuel salt that is similar to the LANL ABC fuel salt, Hastelloy N was originally proposed for the LANL ABC blanket material. In this paper, the possibility of using 304 stainless steel as a replacement for the Hastelloy N is investigated in terms of corrosion issues and fluence-limit considerations. An attempt is made, based on the previous Fast Flux Test Facility design data, to predict the preliminary lifetime estimate of the 304 stainless steel used in the blanket region of the LANL ABC

The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

Energy Technology Data Exchange (ETDEWEB)

Hilca, B. R., E-mail: bangkithilca@yahoo.com; Triyono, E-mail: triyonomesin@uns.ac.id [Mechanical Engineering Department, Sebelas Maret University, Surakarta 57126 (Indonesia)

2016-03-29

This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO{sub 3}) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

Relationship between oxide film structures and corrosion resistance of SUS 304 L stainless steel in high temperature pure water

International Nuclear Information System (INIS)

Yamanaka, Kazuo; Matsuda, Yasushi.

1990-01-01

The effect of various oxidation conditions on metal release of SUS304L stainless steels in deaerated pure water at 488 K was investigated. The behavior of metal release was also discussed in relation to the surface films which were formed by various oxidation treatments. The results obtained are as follows: (1) The oxidation treatment in high purity argon gas at high temperatures for short time such as 1273 K - 2 min (120S) was effective to decrease the metal dissolution, and the oxide films primarily consisted of spinel type double oxide layer containing high concentration of Mn and Cr. (2) The oxidation treatments in non-deaerated pure water at 561 K for 24∼336 h (86.4∼1209.6 ks) were furthermore effective to decrease the metal dissolution. (3) It may be concluded that the key factors controlling the metal release are thickness, structure and compactness together with compositions of surface oxide films. (author)

Desensitization of stainless steels by laser surface heat-treatment

Energy Technology Data Exchange (ETDEWEB)

Nakao, Yoshikuni; Nishimoto, Kazutoshi

1987-11-01

Laser heating was applied for the desensitization heat-treatment of the surface layer in the sensitized HAZ of Type 304 stainless steel. The degree of sensitization was examined by EPR technique and the 10 % oxalic acid electrolytic etch test. The CO/sub 2/ laser with maximum power of 1.5 kW was used for heat-treatment. Time-Temperature-Desensitization diagram (TTDS diagram) for sensitized Type 304 stainless steels were developed by calculation assuming the chromium diffusion control for desensitization which might occur when the chromium depleted zone was healed up due to dissolution of chromium carbide and chromium diffusion from the matrix being heated at the solution annealing temperatures. TTDS diagrams calculated agree fairly well with ones determined by corrosion tests. Laser irradiation conditions (e.g., Laser power, beam diameter and traveling velocity) required for desensitization of sensitized Type 304 stainless steels were calculated using additivity rule from the TTDS diagram calculated and theoretical thermal curve of laser heating derived from the heat conduction theory. After laser beam irradiated under an optimum condition predicted by calculation, the sensitized HAZ of Type 304 stainless steel restored complete resistance to intergranular corrosion.

High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

International Nuclear Information System (INIS)

Prajitno, Djoko Hadi; Syarif, Dani Gustaman

2014-01-01

The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO 2 . The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe 2 O 3 . Minor element such as Cr 2 O 3 is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO 2 appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate

Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

International Nuclear Information System (INIS)

Pereira, Silvio Andre de Lima

2012-01-01

The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

Instability predictions for circumferentially cracked Type-304 stainless-steel pipes under dynamic loading. Final report

International Nuclear Information System (INIS)

Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.

1982-04-01

This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models

CdTe/TiO{sub 2} nanocomposite material for photogenerated cathodic protection of 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Wang, Xiu-tong, E-mail: xiutongwang@gmail.com [Institutes of Oceanology, Chinese Academy of Sciences, Qingdao 266071 China (China); Wei, Qin-yi, E-mail: weiqiny200@163.com [Institutes of Oceanology, Chinese Academy of Sciences, Qingdao 266071 China (China); University of Chinese Academy of Sciences, 19 (Jia) Yuquan Road, Beijing 100049 (China); Zhang, Liang, E-mail: zzll20081988@126.com [CNOOC Information Technology co., Ltd. Beijing Branch, Beijing 100029 China (China); Sun, Hao-fen, E-mail: fyqfyx@163.com [School of Environmental and Municipal Engineering Qingdao, Qingdao Technological University, Qingdao 266033 China (China); Li, Hong, E-mail: lhqdio1987@163.com [Institutes of Oceanology, Chinese Academy of Sciences, Qingdao 266071 China (China); Zhang, Qiao-xia, E-mail: qiaoxiazhang1989@163.com [Institutes of Oceanology, Chinese Academy of Sciences, Qingdao 266071 China (China)

2016-06-15

Graphical abstract: - Highlights: • The photoelectric properties of TiO{sub 2} could greatly improve by doping with CdTe. • The cathodic protection property of the CdTe/TiO{sub 2} was superior to that of pure TiO{sub 2}. • The protective action of the CdTe/TiO{sub 2} for 304SS could be maintained in the dark. - Abstract: TiO{sub 2} nanotubes were fabricated by the anodization method, and CdTe was deposited on them via electrochemical deposition method. The optimal performance of the CdTe/TiO{sub 2} composites was achieved via changing the acidity of the electrolyte. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction were used to investigate the surface morphology, elemental analysis and phase characteristics of the composite materials. Some electrochemical tests, such as open-circuit potential, current variation versus time were carried out to investigate the photogenerated cathodic protection of 304 stainless steel by CdTe/TiO{sub 2}. The results indicated that the cathodic protection performance of the CdTe/TiO{sub 2} composite was superior to that of pure TiO{sub 2} in the wavelength of visible light. The CdTe/TiO{sub 2} composite exhibited optimal photogenerated cathodic protection properties under visible light for the corrosion potential of 304 stainless steel shifted negatively to −850 mV when the concentration of HCl in the deposition electrolyte was 1 mol/L.

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

Science.gov (United States)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

2015-12-01

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Adsorption of Pu(IV) Polymer onto 304L Stainless Steel

International Nuclear Information System (INIS)

Bronikowski, M.G.

1999-01-01

'The report, Technical Basis for Safe Operations with Pu-239 Polymer in NMS and S Operating Facilities (F and H Areas), (WSRC-TR-99-00008) was issued in an effort to upgrade the Authorization Basis (AB) for H Area facilities relative to nuclear criticality. At the time, insufficient data were found in the literature to quantify the adsorption of Pu polymer onto the surfaces of stainless steel tanks. Additional experimental or literature information on the adsorption of Pu(IV) polymer and its removal was deemed necessary to support the H Area AB. The results obtained are also applicable to processing in F Area facilities.Additional literature sources suggest that adsorption on the tank walls should not be a safety concern. The sources show that the amount of Pu polymer that adsorbs from a solution comes to a limiting amount in 5 to 7 days after which no additional Pu is adsorbed. Adsorption increases with Pu concentration and decreases with acid concentration. The adsorbed amounts are small varying from 0.5 mg/cm2 for a 0.5 g/l Pu / 0.5M HNO3 solution to 11 mg/cm2 for a 1-3 g/l Pu / 0.1M HNO3 solution. Additionally, acid concentrations greater than 0.1M will remove a percentage of adsorbed Pu.The experimental results have generally confirmed much of what has been reported in the literature. Specifically, adsorption onto stainless steel was found to increase with increased Pu concentration, and decreased acid concentration. The amount adsorbed was found to come to a limiting amount after 5 to 7 days. Pu adsorbed as polymer was found to be harder to remove than if it was adsorbed as Pu(IV). The amount of Pu adsorbed as polymer was found to be almost an order of magnitude more than that from a similar concentration Pu(IV) solution. Unlike the literature, only a slight increase in adsorption values was found when the steel surface was removed, dried, and replaced in the Pu solution. The amount of Pu as polymer which would adsorb onto the surface of a 14,000L tank was

A Study on the Characteristics of Corrosion in Cold Worked Flexible STS 304 Stainless Steel Pipes

International Nuclear Information System (INIS)

Kim, In Soo; Kim, Sung Jin

1993-01-01

Effects of cold working on the corrosion resistance of austenitic STS 304 stainless steel pipes were investigated using anodic polarization method, EDX analysis and SEM technique. Corrosion products had a lots of S and Cl - ion. Generally, corrosion patterns as a result of STS 304 stainless steel to concrete environment were proceeded in the order of the pitting to intergranular corrosion. In the case of the flexible pipes were covered tightly with other polymer materials, crevice corrosion occurred to a much greater extent on austenitic than on martensitic region

Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm2)

International Nuclear Information System (INIS)

Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J.

1999-01-01

It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm 2 ). (Author)

Anomalous mass transport in Au/304 stainless steel powder under shock loading

Energy Technology Data Exchange (ETDEWEB)

Staudhammer, Karl P.

2004-01-01

Dynamic deformation experiments on gold plated 304L stainless steel powders were undertaken using a axial symmetrical implosion geometry. These experiments utilized pressures of 0.08 to 1.0 Mbar and contained a symmetric radial melt region along the central axis of the sample holder. To understand the role of deformation in a porous material, the pressure, and temperature as well as the deformation heat and associated defects must be accounted for. Using a strain controllable shock loading design it was possible to separate and control independently strain and pressure. Thus enabling the ability to control the added heat from the deformation process undergoing compaction/consolidation of the powder. When the added heat of consolidation deformation exceeds the melt temperature of the 304 powders, a melt zone results that can consume large regions of the compact. It is within these regions that very high diffusion of gold into the powder occurs. These anomalous increases have been observed via optical microscopy, scanning electron microscopy and EDAX measurements. Values exceeding 1200 m/sec have been measured and correlated to the powder sizes, size distribution and packing density, concomitant with sample container strains ranging from 2.0% to 26%.

Stress corrosion cracking of L-grade stainless steels in boiling water reactor (BWR) plants

International Nuclear Information System (INIS)

Suzuki, Shunichi; Fukuda, Toshihiko; Yamashita, Hironobu

2004-01-01

L-grade stainless steels as 316NG, SUS316L and SUS304L have been used for the BWR reactor internals and re-circulation pipes as SCC resistant materials. However, SCC of the L-grade material components were reported recently in many Japanese BWR plants. The detail investigation of the components showed the fabrication process such as welding, machining and surface finishing strongly affected SCC occurrence. In this paper, research results of SCC of L-grade stainless steels, metallurgical investigation of core shrouds and re-circulation pipings, and features of SCC morphology were introduced. Besides, the structural integrity of components with SCC, countermeasures for SCC and future R and D planning were introduced. (author)

Effects of laser shock processing on mechanical properties and micro-structure of ANSI 304 austenitic stainless steel

International Nuclear Information System (INIS)

Luo, K.Y.; Lu, J.Z.; Zhang, Y.K.; Zhou, J.Z.; Zhang, L.F.; Dai, F.Z.; Zhang, L.; Zhong, J.W.; Cui, C.Y.

2011-01-01

Highlights: → Effects of LSP on mechanical properties of stainless steel ANSI 304 are evaluated. → LSP can clearly enhance the values of mechanical properties in the shocked region. → Martensite transformation does not take place in the surface layer subjected to LSP. → Enhancement mechanisms of LSP on mechanical property of stainless steel are revealed. → The results can provide some insights on the surface modification of stainless steel. - Abstract: The aim of this article is to address the effects of a single laser shock processing (LSP) impact on the nano-hardness, elastic modulus, residual stress and phase transformation of ANSI 304 austenitic stainless steel. Residual stress distribution of the LSP-shocked region is determined by X-ray diffraction (XRD) with sin 2 ψ method, and the micro-structural features in the near-surface layer are characterized by using cross-sectional optical microscopy (OM), X-ray diffraction (XRD) and transmission electron microscopy (TEM). By comparing with the untreated samples, LSP can clearly improve nano-hardness, elastic modulus, and residual stress in the LSP-shocked region. The underlying enhancement mechanisms of LSP on nano-hardness, elastic modulus and residual stress of stainless steel ANSI 304 are also revealed. These studies may provide some important insights into surface modification for metal materials.

Plasticity-induced martensitic transformation in austenitic stainless steels SUS 304 and SUS 316 L at room and liquid nitrogen temperatures. Quantitative measurement using X-ray diffraction method

International Nuclear Information System (INIS)

Iwasaki, Yoshifumi; Nakasone, Yuji; Shimizu, Tetsu; Kobayashi, Noboru

2006-01-01

The present study investigates plasticity-induced martensitic transformation in two types of austenitic stainless steels SUS 304 and 316 L subjected to uniform tensile stresses at room and liquid nitrogen temperatures. The X-ray diffraction method was used in order to measure volume fractions of transformed α' and ε' martensitic phases and to obtain the dependence of the volume fractions of these phases on the applied strain level ε. The difficulty in the measurement of the martensitic phases by the X-ray diffraction method caused by the preferred orientation which had been introduced during the rolling process and during the tensile tests was overcome by the help of Arnell's Method. Two types of target materials, i.e. Cu and Mo for the X-ray source were used to verify the accuracy and reproducibility of the present X-ray diffraction analyses. The results were also compared with those obtained by the saturation magnetization method using VSM, or vibrating-sample magnetometer reported elsewhere. It was revealed that α' was transformed in SUS 304 both at 297 and 77 K whereas in SUS 316L only at 77 K. Another type of martensitic phase, i.e., ε was transformed in the both steels only at 77 K. Almost the same values of the volume fractions of α' and ε' phases were obtained by the two types of target materials. The plots of α' volume fraction obtained by the X-ray diffraction methods vs. that by VSM showed a good linear correlation. (author)

The Corrosion Behavior of Cold-Rolled 304 Stainless Steel In Salt Spray Environments

International Nuclear Information System (INIS)

Chiang, M.F.; Young, M.C.; Huang, J.Y.

2011-01-01

Saline corrosion is one of the major degradation mechanisms for stainless steel type 304 (SS304) dry storage cask during the spent fuel interim storage period. Slow strain rate test (SSRT) and neutral salt spray test (NSS) were performed at 85 degrees Celsius and 200 degrees Celsius with 0.5 wt% sodium chloride mist sprayed on the cold-rolled SS304 specimens of different degrees of reduction in this study. The weight changes of the NSS specimens tested at 85 degrees Celsius for 2000 hours differed greatly from those at 200 degrees Celsius. The weight loss of NSS specimens was not significant at 85 degrees Celsius but the weight gain decreased gradually with increasing the cold-rolled reduction. The yield strength (YS) and ultimate tensile stress (UTS) values obtained from the SSRT tests for lightly cold-rolled specimens in the salt spray environment at 85 degrees Celsius and 200 degrees Celsius are slightly lower than in air. But for those with 20% reductions, the specimen strengths were no longer changed by the saline corrosion. The preliminary results demonstrated that the quality and performance of cold-rolled SS304 is acceptable for fabrication of dry storage casks. However, more work on the corrosion behavior of cold-rolled stainless steel in the saline atmosphere is needed to better understand its long-term performance.

Effect of A-TIG Welding Process on the Weld Attributes of Type 304LN and 316LN Stainless Steels

Science.gov (United States)

Vasudevan, M.

2017-03-01

The specific activated flux has been developed for enhancing the penetration performance of TIG welding process for autogenous welding of type 304LN and 316LN stainless steels through systematic study. Initially single-component fluxes were used to study their effect on depth of penetration and tensile properties. Then multi-component activated flux was developed which was found to produce a significant increase in penetration of 10-12 mm in single-pass TIG welding of type 304LN and 316LN stainless steels. The significant improvement in penetration achieved using the activated flux developed in the present work has been attributed to the constriction of the arc and as well as reversal of Marangoni flow in the molten weld pool. The use of activated flux has been found to overcome the variable weld penetration observed in 316LN stainless steel with TIG welds compared to that of the welds produced by conventional TIG welding on the contrary the transverse strength properties of the 304LN and 316LN stainless steel welds produced by A-TIG welding exceeded the minimum specified strength values of the base metals. Improvement in toughness values were observed in 316LN stainless steel produced by A-TIG welding due to refinement in the weld microstructure in the region close to the weld center. Thus, activated flux developed in the present work has greater potential for use during the TIG welding of structural components made of type 304LN and 316LN stainless steels.

High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

Energy Technology Data Exchange (ETDEWEB)

Prajitno, Djoko Hadi, E-mail: djokohp@batan.go.id; Syarif, Dani Gustaman, E-mail: djokohp@batan.go.id [Research Center for Nuclear Materials and Radiometry, Jl. Tamansari 71, Bandung 40132 (Indonesia)

2014-03-24

The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

Bayesian Model on Fatigue Crack Growth Rate of Type 304 Stainless Steel

Energy Technology Data Exchange (ETDEWEB)

Choi, Sanhae; Yoon, Jae Young; Hwang, Il Soon [Nuclear Materials Laboratory, Seoul National University, Seoul (Korea, Republic of)

2015-10-15

The fatigue crack growth rate curve is typically estimated by deterministic methods in accordance with the ASME Boiler and Pressure Vessel Code Sec. XI. The reliability of nuclear materials must also consider the environmental effect. This can be overcome by probabilistic methods that estimate the degradation of materials. In this study, fatigue tests were carried out on Type 304 stainless steel (STS 304) to obtain a fatigue crack growth rate curve and Paris' law constants. Tests were conducted on a constant load and a constant delta K, respectively. The unknown constants of Paris' law were updated probabilistically by Bayesian inference and the method can be used for the probabilistic structural integrity assessment of other nuclear materials. In this paper, Paris' law constants including C and m for Type 304 stainless steel were determined by probabilistic approach with Bayesian Inference. The Bayesian update process is limited in accuracy, because this method should assume initial data distribution. If we select an appropriate distribution, this updating method is powerful enough to get data results considering the environment and materials. Until now, remaining lives of NPPs are estimated by deterministic methods using a priori model to finally assess structural integrity. Bayesian approach can utilize in-service inspection data derived from aged properties.

Bayesian Model on Fatigue Crack Growth Rate of Type 304 Stainless Steel

International Nuclear Information System (INIS)

Choi, Sanhae; Yoon, Jae Young; Hwang, Il Soon

2015-01-01

The fatigue crack growth rate curve is typically estimated by deterministic methods in accordance with the ASME Boiler and Pressure Vessel Code Sec. XI. The reliability of nuclear materials must also consider the environmental effect. This can be overcome by probabilistic methods that estimate the degradation of materials. In this study, fatigue tests were carried out on Type 304 stainless steel (STS 304) to obtain a fatigue crack growth rate curve and Paris' law constants. Tests were conducted on a constant load and a constant delta K, respectively. The unknown constants of Paris' law were updated probabilistically by Bayesian inference and the method can be used for the probabilistic structural integrity assessment of other nuclear materials. In this paper, Paris' law constants including C and m for Type 304 stainless steel were determined by probabilistic approach with Bayesian Inference. The Bayesian update process is limited in accuracy, because this method should assume initial data distribution. If we select an appropriate distribution, this updating method is powerful enough to get data results considering the environment and materials. Until now, remaining lives of NPPs are estimated by deterministic methods using a priori model to finally assess structural integrity. Bayesian approach can utilize in-service inspection data derived from aged properties

Refinement of the magnetic composite model of type 304 stainless steel by considering misoriented ferromagnetic martensite particles

Science.gov (United States)

Kinoshita, Katsuyuki

2017-05-01

We improved a magnetic composite model that combines the Jiles-Atherton model and Eshelby's equivalent inclusion method to consider misoriented martensite particles. The magnetic permeability of type 304 stainless steel were analyzed by using both experimental data on the orientation distribution of type 304 stainless steel specimens and the improved model. We found that the model is able to qualitatively explain the variation of permeability with the orientation angle and orientation distribution, an effect that depends on the direction of the excitation magnetic field.

Instability predictions for circumferentially cracked Type-304 stainless-steel pipes under dynamic loading. Final report. [BWR

Energy Technology Data Exchange (ETDEWEB)

Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.

1982-04-01

This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models.

Analysis of residual stresses in girth welded type 304 stainless steel pipes

International Nuclear Information System (INIS)

Brust, F.W.; Kanninen, M.F.

1981-01-01

Intergranular stress corrosion cracking (IGSCC) in boiling water reactor (BWR) piping is a problem for the nuclear power industry. Tensile residual stresses induced by welding are an important factor in IGSCC of Type 304 stainless steel pipes. Backlay and heat sink welding can retard IGSCC. 17 refs

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

International Nuclear Information System (INIS)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

2015-01-01

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO 2 implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10 16 cm −2 (Ti + ) and 1 × 10 17 cm −2 (O + ) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10 15 cm −2 (Ti + ) and 1 × 10 16 cm −2 (O + ). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO 2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Study of interaction of fatigue damage and ratcheting. Effect of a tensile primary load on torsion fatigue resistance of stainless steel 304 L at ambient temperature

International Nuclear Information System (INIS)

Hakem, N.S.

1987-01-01

Effect of ratcheting on fatigue resistance of a stainless steel 304 L, used for reactor vessels, is studied experimentally. Lifetime of samples is reduced if a static constant tensile load (primary loading) is superimposed to cyclic torsion deformations (secondary loading). An equivalent deformation concept is developed to express a criterion of fatigue rupture under primary loading. No effect is noted on the curve of cyclic strain hardening. This fatigue analysis gives no information on cumulated axial deformation. Progressive elongation, observed during testing, is dependent of primary and secondary loading. Rupture is produced by fatigue because cumulated axial deformation is limited ( 4 cycles at rupture cumulated deformation is [fr

Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

Directory of Open Access Journals (Sweden)

S. Kumar

2016-12-01

Full Text Available Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44 and water at room temperature to obtain different grades of heat treatment. Microstructures and corresponding micro hardness of the samples have been measured along with Feritscopic studies. Wear characteristics have been studied in a multi tribo-tester (Ducom in dry sliding condition against EN-8 steel roller. Speed, load on job and duration of test run have been considered as the experimental parameters. The wear of the samples have been obtained directly from ‘Winducom 2006’ software. Mass loss of the samples before and after operation has also been considered as the measure of wear in the present study. All the samples have been slid against EN-8 steel roller with fixed experimental parameters. The data have been plotted, compared and analyzed. Effect of microstructures as well as micro hardness on the wear behavior has been studied and concluded accordingly.

Evaluation of liquid metal embrittlement of stainless steel 304 by cadmium and cadmium-aluminum solutions

International Nuclear Information System (INIS)

Iyer, N.C.; Peacock, H.B.; Thomas, J.K.; Begley, J.A.

1994-01-01

The susceptibility of stainless steel 304 (SS304) to liquid metal embrittlement (LME) by cadmium (Cd) and cadmium-aluminum (Cd-Al) solutions was examined as part of a failure evaluation for SS304-clad cadmium reactor safety rods which had been exposed to elevated temperatures. The safety rod test data and destructive examination of the specimens indicated that LME was not the failure mode. The available literature data also suggest that austenitic stainless steels are not particularly susceptible to LME by Cd or Cd-Al solutions. However, the literature data is not conclusive and an experimental study was therefore conducted to examine the susceptibility of SS304 to LME by Cd and Cd-Al solutions. Temperatures from 325 to 600 C and strain rates from 1x10 -6 to 5x10 -5 s -1 were of interest in this evaluation. Tensile tests carried out in molten Cd-Al and Cd solutions over these temperatures and strain rates with both smooth bar and notched specimens showed no evidence of LME. U-bend tests conducted in liquid Cd at 500 and 600 C also showed no evidence of LME. It is concluded that SS304 is not subject to LME by Cd or Cd-Al solutions over the range of temperatures and strain rates of interest. ((orig.))

Elevated temperature tensile properties of borated 304 stainless steel

International Nuclear Information System (INIS)

Stephens, J.J.; Sorenson, K.B.; McConnell, P.

1993-01-01

This paper presents a comparison of the tensile properties of Powder Metallurgy (PM) 'Grade A' material with that of the conventional IM 'Grade B' material for two selected Types (i.e., boron contents) as defined by the ASTM A887 specification: Types 304B5 and 304B7. Tensile properties have been generated for these materials at temperatures ranging from room temperature to 400degC (752degF). The data at higher temperatures are required for ASME Code Case purposes, since the use temperature of a basket under 'worst case' cask conditions may be as high as 343degC (650degF), due to self-heating by the activated fuel elements. We will also discuss the current status of efforts aimed at obtaining an ASME Boiler and Pressure Vessel Code Case for selected grades of borated stainless steel covered by the ASTM A887 specification. (J.P.N.)

Measurement and prediction of thermochemical history effects on sensitization development in austenitic stainless steels

International Nuclear Information System (INIS)

Bruemmer, S.M.; Charlot, L.A.

1985-11-01

The effects of thermal and thermomechanical treatments on sensitization development in Type 304 and 316 stainless steels have been measured and compared to model predictions. Sensitization development resulting from isothermal, continuous cooling and pipe welding treatments has been evaluated. An empirically modified, theoretically based model is shown to accurately predict material degree of sensitization (DOS) as expressed by the electrochemical potentiokinetic reactivation (EPR) test after both simple and complex treatments. Material DOS is also examined using analytical electron microscopy to document grain boundary chromium depletion and is compared to EPR test results

The effects of some factors on the creep behavior of type 304 stainless steel

International Nuclear Information System (INIS)

Nakazawa, Takanori; Abo, Hideo

1977-01-01

The effects of some factors on the creep behavior of type 304 stainless steel have been studied, and relationships between the strength and the structures in the steel have been discussed. Main results obtained were as follows: (1) Creep strength and creep rupture strength at 550, 600, and 650 0 C increased with cold working rate up to 20%, but creep rupture elongation decreased. These facts were explained by the strengthening of matrix by dislocations which acted as precipitation sites of carbides during creep. (2) The steel was aged for up to 3000h at 550-700 0 C. Carbides precipitated on grain boundary and in the neighborhood of grain boundary. With long time or high temperature aging creep strength and creep rupture strength decreased, but creep rupture elongation increased. (3) Creep strength at 600 0 C was independent of the grain size. Initiation of crack was accelerated with growth of grains, and therefore the creep rupture strength and elongation became lower. (4) Creep strength of type 304 stainless steel stemed from uniformly distributed fine carbieds (Cr, Fe) 23 -C 6 which precipitated on dislocations during creep. (auth.)

Dissolution of manganese and cobalt and their deposition on Type 304 stainless steel in liquid sodium

International Nuclear Information System (INIS)

Yokota, Norikatsu; Shimoyashiki, Shigehiro

1989-01-01

Dissolution of manganese and cobalt and their deposition on Type 304 stainless steel in liquid sodium at 833 K for 3.6 x 10 3 ks were examined using a liquid sodium pot. Manganese was easily dissolved in sodium from the iron-manganese alloy specimen and deposited on the steel to form two kind of deposition particles, α-phase (body-centered cubic) composed of iron and γ-phase (face-centered cubic) composed of iron and manganese, respectively. Cobalt which was less easily dissolved than manganese also deposited on the Type 304 stainless steel, giving an iron-cobalt alloy. These three deposition particles corresponded to the precipitation lines of iron-manganese and iron-cobalt phase diagrams at 833 K, respectively. Therefore, the deposition process of manganese or cobalt in sodium was explained as a precipitation process of iron-manganese or iron-cobalt in the solid region of the binary phase diagram. A sodium chromite (NaCrO 2 ) layer was formed on the steel surface. (author)

Corrosion behavior of sensitized duplex stainless steel.

Science.gov (United States)

Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

1998-01-01

The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

A three-dimensional thermal finite element analysis of AISI 304 stainless steel and copper dissimilar weldment

Science.gov (United States)

Singh, Gurdeep; Saxena, Ravindra K.; Pandey, Sunil

2018-04-01

The aim of this study to developed a 3-D thermal finite element model for dissimilar material welding of AISI-304 stainless steel and copper. Welding of similar material is widely studied using experimental and numerical methods but the problem becomes trivial for the welding of dissimilar materials especially in ferrous and nonferrous materials. Finite element analysis of dissimilar material welding is a cost-effective method for the understanding and analysis of the process. The finite element analysis has been performed to predict the heat affected zone and temperature distribution in AISI-304 stainless steel and copper dissimilar weldment using MSC Marc 2017®. Due to the difference in physical properties of these materials the behavior of heat affected zone and temperature distribution are perceived to be different. To verify the accuracy of the thermal finite element model, the welding process was simulated with butt-welded joints having same dimensions and parameters from Attarha and Far [1]. It is found from the study that the heat affected zone is larger in copper weld pads than in AISI 304 stainless steel due to large difference in thermal conductivity of these two weld pads.

Role of hydrogen embrittlement in intergranular stress corrosion cracking of sensitized Type 304 stainless steel

International Nuclear Information System (INIS)

Ruther, W.E.; Kassner, T.F.; Nichols, F.A.

1985-06-01

Fixed-load Mode I/Mode III comparative tests have been conducted on lightly sensitized (EPR = 2 C/cm 2 ) Type 304 SS specimens in 289 0 C oxygenated water with other impurity additives. Substantial susceptibility to IGSCC was shown in Mode I but no conclusive evidence for SCC was found in Mode III. These results are consistent with a hydrogen embrittlement mechanism of crack advance, but electrochemical measurements seem to accord better with a slip-dissolution mechanism. Further studies are needed to clarify the operative mechanism(s)

Wear resistance of AISI 304 stainless steel submitted to low temperature plasma carburizing

Directory of Open Access Journals (Sweden)

Marcos Antônio Barcelos

Full Text Available Abstract Despite the AISI 304 stainless steel has high corrosion/oxidation resistance, its tribological properties are poor, being one of the barriers for use in severe wear applications. Thus, there is a wide field for studying technologies that aim to increase the surface hardness and wear resistance of this material. In this work, hardness and wear resistance for AISI 304 stainless steel submitted to the thermochemical treatment by low temperature plasma carburizing (LTPC in a fixed gas mixture composition of 93% H2 and 7% CH4 are presented. Through the evaluation of the carburizing layers, it was possible to observe a substantial improvement in tribological properties after all temperature and time of treatment. This improvement is directly related to the increase of the process variables; among them temperature has a stronger influence on the wear resistance obtained using LTPC process.

Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

Energy Technology Data Exchange (ETDEWEB)

Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

2017-01-27

Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

Tailoring diffraction technique Rietveld method on residual stress measurements of cold-can oiled 304 stainless steel plates

International Nuclear Information System (INIS)

Parikin; Killen, P.; Anis, M.

2003-01-01

Tailoring of diffraction technique-Rietveld method on residual stress measurements of cold-canailed stainless steel 304 plates assuming the material is isotopic, the residual stress measurements using X-ray powder diffraction is just performed for a plane lying in a large angle. For anisotropic materials, the real measurements will not be represented by the methods. By Utilizing of all diffraction peaks in the observation region, tailoring diffraction technique-Rietveld analysis is able to cover the limitations. The residual stress measurement using X-ray powder diffraction tailored by Rietveld method, in a series of cold-canailed stainless steel 304 plates deforming; 0, 34, 84, 152, 158, 175, and 196 % reduction in thickness, have been reported. The diffraction data were analyzed by using Rietveld structure refinement method. Also, for all cold-canailed stainless steel 304 plates cuplikans, the diffraction peaks are broader than the uncanailed one, indicating that the strains in these cuplikans are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was calculated. Finally, the average residual stresses in cold-canailed stainless steel 304 plates were shown to be a combination effect of hydrostatic stresses of martensite particles and austenite matrix. The average residual stresses were evaluated from the experimentally determined average lattice strains in each phase. It was found the tensile residual stress in a cuplikan was maximum, reaching 442 MPa, for a cuplikan reducing 34% in thickness and minimum for a 196% cuplikan

Studies on analytical method and nondestructive measuring method on the sensitization of austenitic stainless steels

International Nuclear Information System (INIS)

Onimura, Kichiro; Arioka, Koji; Horai, Manabu; Noguchi, Shigeru.

1982-03-01

Austenitic stainless steels are widely used as structural materials for the machine and equipment of various kinds of plants, such as thermal power, nuclear power, and chemical plants. The machines and equipment using this kind of material, however, have the possibility of suffering corrosion damage while in service, and these damages are considered to be largely due to the sensitization of the material in sometimes. So, it is necessary to develop an analytical method for grasping the sensitization of the material more in detail and a quantitative nondestructive measuring method which is applicable to various kinds of structures in order to prevent the corrosion damage. From the above viewpoint, studies have been made on the analytical method based on the theory of diffusion of chromium in austenitic stainless steels and on Electro-Potentiokinetics Reactivation Method (EPR Method) as a nondestructive measuring method, using 304 and 316 austenitic stainless steels having different carbon contents in base metals. This paper introduces the results of EPR test on the sensitization of austenitic stainless steels and the correlation between analytical and experimental results. (author)

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H., E-mail: helmut.karl@physik.uni-augsburg.de

2015-12-15

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO{sub 2} implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10{sup 16} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 17} cm{sup −2} (O{sup +}) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10{sup 15} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 16} cm{sup −2} (O{sup +}). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO{sub 2} inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Study on the Effect of Laser Welding Parameters on the Microstructure and Mechanical Properties of Ultrafine Grained 304L Stainless Steel

Directory of Open Access Journals (Sweden)

Reihane Nafar Dehsorkhi

2016-12-01

Full Text Available In the present study, an ultrafine grained (UFG 304L stainless steel with the average grain size of 300 nm was produced by a combination of cold rolling and annealing. Weldability of the UFG sample was studied by Nd: YAG laser welding under different welding conditions. Taguchi experimental design was used to optimize the effect of frequency, welding time, laser current and laser pulse duration on the resultant microstructure and mechanical properties. X-ray Diffraction (XRD, Optical Microscope (OM, Scanning Electron Microscope (SEM, Transmission Electron Microscope (TEM, microhardness measurements and tension tests were conducted to characterize the sample after thermomechanical processing and laser welding. The results showed that the ultrafine grained steel had the yield strength of 1000 Mpa and the total elongation of 48%, which were almost three times higher than those of the as-received sample. The microstructure of the weld zone was shown to be a mixture of austenite and delta ferrite. The microhardness of the optimized welded sample (315 HV0.5 was found to be close to the UFG base metal (350 HV. It was also observed that the hardness of the heat affected zone (HAZ was  lower than that of the weld zone, which was related to the HAZ grain growth during laser welding. The results of optimization also showed that the welding time was the most important parameter affecting the weld strength. Overall, the study showed that laser welding could be an appropriate and alternative welding technique for the joining of UFG steels.

Correlation between evolution of inclusions and pitting corrosion in 304 stainless steel with yttrium addition.

Science.gov (United States)

Shi, Weining; Yang, Shufeng; Li, Jingshe

2018-03-19

Effects of the evolution of inclusions on the pitting corrosion resistance of 304 stainless steel with different contents of the rare-earth element yttrium (Y) were studied using thermodynamic calculations, accelerated immersion tests, and electrochemical measurements. The experimental results showed that regular Y 2 O 3 inclusions demonstrated the best pitting resistance, followed in sequence by (Al,Mn)O inclusions, the composite inclusions, and irregular Y 2 O 3 inclusions. The pitting resistance first decreased, then increased, and then decreased again with increasing Y content, because sulfide inclusions were easily generated when the Y content was low and YN inclusions were easily generated at higher Y contents. The best pitting corrosion resistance was obtained for 304 stainless steel with addition of 0.019% Y.

Role of hydrogen embrittlement in intergranular stress corrosion cracking of sensitized Type 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Ruther, W.E.; Kassner, T.F.; Nichols, F.A.

1985-06-01

Fixed-load Mode I/Mode III comparative tests have been conducted on lightly sensitized (EPR = 2 C/cm/sup 2/) Type 304 SS specimens in 289/sup 0/C oxygenated water with other impurity additives. Substantial susceptibility to IGSCC was shown in Mode I but no conclusive evidence for SCC was found in Mode III. These results are consistent with a hydrogen embrittlement mechanism of crack advance, but electrochemical measurements seem to accord better with a slip-dissolution mechanism. Further studies are needed to clarify the operative mechanism(s).

Effects of cold work, sensitization treatment, and the combination on corrosion behavior of stainless steels in nitric acid

International Nuclear Information System (INIS)

Mayuzumi, M.; Ohta, J.; Arai, T.

1998-01-01

In a reprocessing process, spent nuclear fuels from light-water reactors are dissolved in nitric acid (HNO 3 ) to separate and recover the fissile materials such as uranium and plutonium from the radioactive fission products. Corrosion behavior of two stainless steels (SS) was investigated in nitric acid (HNO 3 ) for the effect of cold work (CW), sensitization heat treatment (Sens.), and a combination (CW + Sens.). The corrosion rate of the solution-treated type 304 SS (UNS S30400) with extra-low carbon (type 304ELC SS (UNS S30403)) increased with time and reached constant values after 1,000 h of immersion. However, constant corrosion rates were obtained for 25% Cr-20% Ni-Nb (type 310Nb SS [UNS S31040]) from the initial stage of immersion. CW mitigated corrosion of the solution-treated SS. The effect of CW was different on the two types of SS, with the sensitization heat-treated type 304 ELC SS showing higher corrosion rates and type 310Nb SS lower corrosion rates by CW. Corrosion resistance of type 310Nb SS was superior to type 304 ELC SS after all treatments. Chromium concentration of the sensitization-treated type 304 ELC SS was lower in the grain-boundary region than of the solution-treated one, although no chromium carbide precipitation was observed. This may have been the cause of intergranular corrosion enhancement by sensitization treatment

Corrosion of AISI 304 stainless steel in polluted seawater

International Nuclear Information System (INIS)

Brankevich, G.; Guiamet, P.; Videla, H.A.

1987-01-01

The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author) [pt

Sensitivity of the magnetization curves of different austenitic stainless tube and pipe steels to mechanical fatigue

International Nuclear Information System (INIS)

Niffenegger, M.; Leber, H.J.

2008-01-01

In meta-stable austenitic stainless steels, fatigue is accompanied by a partial strain-induced transformation of paramagnetic austenite to ferromagnetic martensite [G.B. Olsen, M. Cohen, Kinetics of strain induced martensite nucleation, Metall. Trans. 6 (1975) 791-795]. The associated changes of magnetic properties as the eddy current impedance, magnetic permeability or the remanence field may serve as an indication for the degree of fatigue and therefore the remaining lifetime of a component, even though the exact causal relationship between martensite formation and fatigue is not fully understood. However, measuring these properties by magnetic methods may be limited by the low affinity for strain-induced martensite formation. Thus other methods have to be found which are able to detect very small changes of ferromagnetic contents. With this aim the influence of cyclic strain loading on the magnetization curves of the austenitic stainless tube and pipe steels TP 321, 347, 304L and 316L is analysed in the present paper. The measured characteristic magnetic properties, which are the saturation magnetization, residual magnetization, coercive field and the field dependent permeability (AC-magnetization), are sensitive to fatigue and the corresponding material changes (martensitic transformation). In particular, the AC-magnetization was found to be very sensitive to small changes of the amount of strain induced martensite and therefore also to the degree of fatigue. Hence we conclude that applying magnetic minor loops are promising for the non-destructive evaluation of fatigue in austenitic stainless steel, even if a very small amount of strain induced martensite is formed

Corrosion fatigue of AISI 304 stainless steel in aqueous chloride solution

International Nuclear Information System (INIS)

Ferrao, P.R.; Sousa e Silva, A.S. de; Castro, M.A.C. de

1982-01-01

The fatique behaviour of an 304 austenitic stainless steel in a 0,5 M NaCl environment was studied. The material was tested, under different electrode potential conditions and the results were compaired with those obtained for tests in air. It has been shown by means of metallographic and fractografic observations, that the mechanism of crack initiation depends on the applied potential. (Author) [pt

High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

Energy Technology Data Exchange (ETDEWEB)

Perez, Emmanuel [Idaho National Lab. (INL), Idaho Falls, ID (United States); Keiser, Jr., Dennis D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Forsmann, Bryan [Boise State Univ., ID (United States); Janney, Dawn E. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Henley, Jody [Idaho National Lab. (INL), Idaho Falls, ID (United States); Woolstenhulme, Eric C. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-02-01

High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

International Nuclear Information System (INIS)

Perez, Emmanuel; Keiser Jr, Dennis D.; Forsmann, Bryan; Janney, Dawn E.; Henley, Jody; Woolstenhulme, Eric C.

2016-01-01

High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

The effects of some factors on the creep behavior of type 304 stainless steel

International Nuclear Information System (INIS)

Nakazawa, Takanori; Abo, Hideo

1978-01-01

The effects of some factors on the creep behavior of Type 304 stainless steel have been studied and the relations between the strength and the structure of the steel have been discussed. The main results obtained are as follows. (1) The creep and creep rupture strengths at 550 0 , 600 0 and 650 0 C increased with the increase in cold working rate up to 20%, but the creep rupture elongation decreased. These facts could be explained by the strengthening of matrix by dislocations which acted as precipitation sites of carbides during creep. (2) The steel was aged for up to 3000 hr at 550 0 to 700 0 C. Carbides precipitated on the grain boundaries and in the neighborhood of the grain boundaries. With long-time or high-temperature aging, the creep strength and creep rupture strength decreased, but the creep rupture elongation increased. (3) The creep strength at 600 0 C was independent of the grain size. Crack initiation was accelerated by the growth of grains, and therefore the creep rupture strength and elongation were decreased. (4) The creep strength of Type 304 stainless steel was increased by uniformly distributed fine carbides (Cr, Fe) 23 C 6 which precipitated on dislocations during creep. (author)

On the grain boundary hardening in a B-bearing 304 austenitic stainless steel

International Nuclear Information System (INIS)

Yao, X.X.

1999-01-01

The precipitates, (Cr,Fe) 23 (C,B) 6 carbides and (Cr,Fe) 2 B borides, formed along the grain boundaries in a 304 austenitic stainless steel containing boron of 33 ppm after solution treatment at 1100 C for 1 h followed by isothermal ageing for 0.5 h at temperatures ranging from 750 to 1050 C have been identified. The influence of these precipitates on the grain boundary hardening has been investigated by means of micro-Vickers hardness measurements. It is found that the degree of grain boundary hardening below 900 C decreases, while it increases above 900 C with increasing ageing temperature. The dissolution of (Cr,Fe) 23 (C,B) 6 carbides and the precipitation of (Cr,Fe) 2 B borides are associated with the changes of grain boundary hardening in this B-bearing 304 austenitic stainless steel between 750 and 1100 C. The non-equilibrium boron segregation enhances the grain boundary hardening when the ageing temperature is above 900 C. (orig.)

Simulation and experimental comparison of the thermo-mechanical history and 3D microstructure evolution of 304L stainless steel tubes manufactured using LENS

Science.gov (United States)

Johnson, Kyle L.; Rodgers, Theron M.; Underwood, Olivia D.; Madison, Jonathan D.; Ford, Kurtis R.; Whetten, Shaun R.; Dagel, Daryl J.; Bishop, Joseph E.

2017-12-01

Additive manufacturing enables the production of previously unachievable designs in conjunction with time and cost savings. However, spatially and temporally fluctuating thermal histories can lead to residual stress states and microstructural variations that challenge conventional assumptions used to predict part performance. Numerical simulations offer a viable way to explore the root causes of these characteristics, and can provide insight into methods of controlling them. Here, the thermal history of a 304L stainless steel cylinder produced using the Laser Engineered Net Shape process is simulated using finite element analysis (FEA). The resultant thermal history is coupled to both a solid mechanics FEA simulation to predict residual stress and a kinetic Monte Carlo model to predict the three-dimensional grain structure evolution. Experimental EBSD measurements of grain structure and in-process infrared thermal data are compared to the predictions.

Simulation and experimental comparison of the thermo-mechanical history and 3D microstructure evolution of 304L stainless steel tubes manufactured using LENS

Science.gov (United States)

Johnson, Kyle L.; Rodgers, Theron M.; Underwood, Olivia D.; Madison, Jonathan D.; Ford, Kurtis R.; Whetten, Shaun R.; Dagel, Daryl J.; Bishop, Joseph E.

2018-05-01

Additive manufacturing enables the production of previously unachievable designs in conjunction with time and cost savings. However, spatially and temporally fluctuating thermal histories can lead to residual stress states and microstructural variations that challenge conventional assumptions used to predict part performance. Numerical simulations offer a viable way to explore the root causes of these characteristics, and can provide insight into methods of controlling them. Here, the thermal history of a 304L stainless steel cylinder produced using the Laser Engineered Net Shape process is simulated using finite element analysis (FEA). The resultant thermal history is coupled to both a solid mechanics FEA simulation to predict residual stress and a kinetic Monte Carlo model to predict the three-dimensional grain structure evolution. Experimental EBSD measurements of grain structure and in-process infrared thermal data are compared to the predictions.

Contribution of solution pH and buffer capacity to suppress intergranular stress corrosion cracking of sensitized type 304 stainless steel at 95 C

International Nuclear Information System (INIS)

Zhang, S.; Shibata, T.; Haruna, T.

1999-01-01

Controlling pH of high-temperature water to ∼pH 7 at 300 C by adding lithium hydroxide (LiOH) into the coolant system of a pressurized water reactor (PWR) successfully has been mitigating the corrosion of PWR component materials. The effects of solution pH and buffer capacity on intergranular stress corrosion cracking (IGSCC) of sensitized type 304 stainless steel ([SS] UNS S30400) was examined at 95 C by slow strain rate technique (SSRT) with an in-situ cracking observation system. It was found that an increase in solution pH or buffer capacity increased crack initiation time and decreased mean crack initiation frequency, but exerted almost no effect on crack propagation. This inhibition effect on IGSCC initiation was explained as resulting from a retarding effect of solution pH and buffer capacity on the decrease in pH at crack nuclei caused by the hydrolysis of metal ions dissolved when the passive film was ruptured by strain in SSRT

The influence of plasma nitriding on the fatigue behavior of austenitic stainless steel types AISI 316 and AISI 304

International Nuclear Information System (INIS)

Varavallo, Rogerio; Manfrinato, Marcos Dorigao; Rossino, Luciana Sgarbi; Spinelli, Dirceu; Riofano, Rosamel Melita Munoz

2010-01-01

The plasma nitriding process has been used as an efficient method to optimize the surface properties of steel and alloy in order to increase their wear, fatigue and corrosion resistance. This paper reports on a study of the composition and influence of the nitrided layer on the high-cycle fatigue properties of the AISI 316 and 304 type austenitic stainless steels. Test specimens of AISI 316 and 304 steel were nitrided at 400 deg C for 6 hours under a pressure of 4.5 mbar, using a gas mixture of 80% volume of H 2 and 20% volume of N 2 . The rotary fatigue limit of both nitrided and non-nitrided steels was determined, and the effect of the treatment on the fatigue limit of the two steels was evaluated. The mechanical properties of the materials were evaluated based on tensile tests, and the nitrided layer was characterized by microhardness tests, scanning electron microscopy and X-ray diffraction. The resulting nitride layer showed high hardness and mechanical strength, increasing the fatigue limit of the nitrided material in comparison with the non-nitrided one. The fatigue limit of the 316 steel increased from 400 MPa to 510 MPa in response to nitriding, while that of the 304 steel increased from 380 MPa to 560 MPa. One of the contributing factors of this increase was the introduction of residual compressive stresses during the surface hardening process, which reduce the onset of crack formation underneath the nitride layer. (author)

Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304

International Nuclear Information System (INIS)

Zamora R, L.; Mora R, T. De la

2004-01-01

Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water

Thermal fatigue of a 304L austenitic stainless steel: simulation of the initiation and of the propagation of the short cracks in isothermal and aniso-thermal fatigue

International Nuclear Information System (INIS)

Haddar, N.

2003-04-01

The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)

Stress relaxation characteristics of type 304 stainless steel

International Nuclear Information System (INIS)

Manjoine, M.J.

1975-01-01

The stress relaxation of type 304 stainless steel below 900 0 F (482 0 C) is practically time independent after 100 h and has a maximum of about 18 per cent. The per cent relaxation decreases with increasing degree of cold work and with decreasing stress. Above 900 0 F the per cent relaxation increases with time, temperature, and cold work. The initial stress can also be increased for cold work materials so that the remaining stress can be maintained at a higher value even up to 1200 0 F (649 0 C). Time-temperature parameters are practical to correlate and extrapolate the data in the higher temperature range. (author)

Superficial and electrochemical study of stainless steel 304l with an inhibitory protective coating (TiO2 and ZrO2)

International Nuclear Information System (INIS)

Davila N, M. L.; Contreras R, A.; Arganis J, C. R.

2014-10-01

The degradation mechanisms in the boiling water reactors (BWR) have been an alert focus for owners, especially the cracking by stress corrosion cracking (SCC), therefore different techniques have been studied to inhibit this problem inside which is the water injection of hydrogen feeding (HWC, Hydrogen Water Chemistry), together with the noble metals injection (NMCA, Nobel Metal Chemical Addition) and the ceramic materials injection that form an inhibitory protective coating (Ipc). In this work the Ipc was simulated, for which were carried out hydro-thermals deposits starting from suspensions of 1000 ppm of zirconium oxide in its crystalline phase baddeleyite and titanium oxides in its anatase and rutile phases, on test tubes of stainless steel 304l previously rusty under simulated conditions of pressure and temperature of a BWR (288 C and 8 MPa). The superficial characterization was realized by scanning electron microscopy, energy-dispersive of X-ray and X-ray diffraction. The capacity to mitigate the corrosion was studied with the electrochemical technique of Tafel polarization (288 C and 8 MPa). The steel presents the formation of two oxide coatings formed by magnetite and hematite. The baddeleyite presents a deposit more thick and homogeneous it also presents the most negative electrochemical potential of corrosion, what indicates that it has the bigger capacity to mitigate the SCC. (Author)

Thermal fatigue of a 304L austenitic stainless steel: simulation of the initiation and of the propagation of the short cracks in isothermal and aniso-thermal fatigue; Fatigue thermique d'un acier inoxydable austenitique 304L: simulation de l'amorcage et de la croissance des fissures courtes en fatigue isotherme et anisotherme

Energy Technology Data Exchange (ETDEWEB)

Haddar, N

2003-04-01

The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)

Low cycle fatigue: high cycle fatigue damage accumulation in a 304L austenitic stainless steel; Endommagement et cumul de dommage en fatigue dans le domaine de l'endurance limitee d'un acier inoxydable austenitique 304L

Energy Technology Data Exchange (ETDEWEB)

Lehericy, Y

2007-05-15

The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)

Instability predictions for circumferentially cracked Type-304 stainless steel pipes under dynamic loading. Volume 2. Appendixes. Final report

International Nuclear Information System (INIS)

Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.

1982-04-01

This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models

Microstructural characterization of pulsed-laser deposited thin films of type 304 stainless steel

International Nuclear Information System (INIS)

Srivastava, A.K.; Kaul, R.; Misra, P.; Rai, S.K.; Das, A.K.; Deb, S.K.; Kukreja, L.M.; Toppo, Anita; Shaikh, Hasan; Dayal, R.K.

2010-01-01

Austenitic stainless steels (SS), in spite of having excellent ductility and general corrosion resistance, are particularly susceptible to localized corrosion, e.g. crevice, pitting, inter-granular corrosion (IGC) and stress corrosion cracking (SCC). In nuclear fuel reprocessing, waste management industries, and in many chemical industries, the main corrosion problem is IGC when nitric acid is used as the process fluid. Sensitization is the main cause for inter-granular stress corrosion cracking (IGSCC) in certain environments, e.g., oxidizing water chemistry in boiling water reactors. IGC and IGSCC of austenitic SS arise from inter-granular precipitation of Cr-rich carbides in the temperature range of 773-1073 K. Inter-granular carbide precipitation is accompanied by the development of Cr-depleted zone adjacent to grain boundaries. Chromium-depleted zones, being anodic with respect to grain interior, are preferentially attacked in the corrosive environment, leading to IGC. Grain refinement of austenitic SS is known to increase material resistance against sensitization. The present investigation has been undertaken with objective of developing nano-grained surface layer on austenitic SS substrate to induce enhanced resistance against sensitization and IGC and IGSCC in type 304 SS. (author)

Stress corrosion evaluation on stainless steel 304 pipes in Laguna Verde Nuclear Power Plant

International Nuclear Information System (INIS)

Arganis J, C.R.

1996-01-01

Inside the frame of the project IAEA/MEX-41044 'Stress corrosion as a starting event of accidents in nuclear plants', and of the institutional project IA-252 under the same name, it was required from the Laguna Verde Nuclear Plant, material equivalent to the one employed in the piping of the primary recycling system. Laguna Verde Nuclear Plant granted two tracks of tubes, that could be used to substitute the ones that are in operation, as is the tube SA-358TP304 CL-QC with transversal welding, designated as ER-316-LQA. According to the report entitles 'Revision of the operational experience related to corrosion in the nuclear plants' it was found that the stress corrosion is the principal mechanism of corrosion present in the nuclear plants. Previous records indicate that sensitized stainless steels are resistant to stress corrosion in testings of constant loading in sea water (3.5% of chlorides approximately) to 80 Centigrade and to 80% of the limit of conveyance and that a solution of 22% of NaCl to 90 Centigrade, produces cracking due to stress corrosion in highly sensitized steels, in tests of speed of slow extension (SSRT), to a speed of 1x10 -6 s -1 . Daniels reports that there is a direct relation between the speed limit of detection of the SSRT test and the concentration of chlorides, for stainless steels tested to 100 Centigrade. The minimum detection speed of susceptibility to stress corrosion for solution to 20% of NaCl, is of 1x10 -7 s -1 . Taking into account these considerations, the employment of a solution with 22% of NaCl to 90 Centigrade to a speed of 1x10 -6 s -1 seems a good choice for the evaluation of stainless steel. (Author)

Semiconducting properties of oxide and passive films formed on AISI 304 stainless steel and Alloy 600

Directory of Open Access Journals (Sweden)

Ferreira M. G. S.

2002-01-01

Full Text Available The semiconducting properties of passive films formed on AISI 304 stainless steel and Alloy 600 in borate buffer solution were studied by capacitance (Mott-Schottky approach and photocurrent measurements. Oxide films formed on 304 stainless steel in air at 350 ºC have also been studied. The results obtained show that, in all cases the electronic structure of the films is comparable to that of a p-n heterojunction in which the space charges developed at the metal-film and film-electrolyte interfaces have also to be considered. This is in accordance with analytical results showing that the oxide films are in all cases composed of an inner region rich in chromium oxide and an outer region rich in iron oxide.

Microstructure and mechanical properties of annealed SUS 304H austenitic stainless steel with copper

Energy Technology Data Exchange (ETDEWEB)

Sen, Indrani [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Amankwah, E. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Department of Materials Science, African University of Science and Technology, Abuja (Nigeria); Kumar, N.S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Fleury, E. [Center for High Temperature Energy Materials, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Oh-ishi, K.; Hono, K. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Ramamurty, U., E-mail: ramu@materials.iisc.ernet.in [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India)

2011-05-25

Research highlights: {yields} SUS 304H austenitic stainless steel containing 3 wt.% Cu was annealed at 700 deg. C for up to 100 h. {yields} Microstructure and mechanical properties of annealed alloys are examined. {yields} Nano-sized Cu-rich precipitation upon annealing. {yields} Strength of the alloy remains invariant with annealing whereas ductility improves. {yields} Fatigue crack growth threshold of 3 wt.% Cu added alloy increases with annealing. - Abstract: An experimental investigation into the effect of Cu on the mechanical properties of 0 and 3 wt.% Cu added SUS 304H austenitic stainless steel upon annealing at 700 deg. C for up to 100 h was conducted. Optical microscopy reveals grain coarsening in both the alloys upon annealing. Observations by transmission electron microscopy revealed the precipitation of nanometer-sized spherical Cu particles distributed within the austenitic grains and the presence of carbides at the dislocations. Both the yield and ultimate tensile strengths of the alloys were found to remain invariant with annealing. Tensile ductility and the threshold stress intensity factor range for fatigue crack growth for 3 wt.% Cu added alloy increase with annealing. These are attributed to the grain coarsening with annealing. In all, the addition of Cu to SUS 304H does not affect the mechanical performance adversely while improving creep resistance.

OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

Directory of Open Access Journals (Sweden)

D. PHILIP SELVARAJ

2010-09-01

Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

A study on laser welding deformation of 304 stainless steel

International Nuclear Information System (INIS)

Kitagawa, Akikazu; Maehara, Kenji; Takeda, Shinnosuke; Matsunawa, Akira

2002-01-01

In heavy industries, 304 austenitic stainless steel is the most popular material which is used for nuclear equipment, chemical vessels, vacuum vessels and so on. On the fabrication, not only a joint quality but also severe dimensional accuracy is required. To keep dimensional accuracy, considerable cost and efforts are requested, because the welding deformation of austenitic stainless steel is deeply depended on the physical properties of material itself. To decrease welding deformation, big jigs or water cooling method are commonly used which lead to the high cost. In general, the fusion welding by high energy density heat source results in less distortion. Today, laser welding technology has grown up to the stage that enables to weld thick plate with small deformation. The researches of welding deformation have been conducted intensively, but they are mainly concerned for arc welding, and studies for laser welding are very few. In this report, the authors will show the test results of deformation behavior in laser welding of 304 stainless steel. Also, they will discuss the deformation behavior comparing to that in arc welding. The main results of this study are as follows. 1. The angular distortion of laser welding can be unified by heat input parameter (Hp) which is used for arc welding deformation. 2. The angular distortion are same under the condition of Hp 3 in spite of different welding method, however under the condition of Hp>6-9 J/mm 3 the angular distortion is quite different depending on the power density of welding method. 3. Pure angular distortion seemed to complete just after welding, but following longitudinal distortion took place for long period. 4. The critical value of longitudinal distortion can be estimated from heat input parameter. The transverse deformation can be also estimated by heat input parameter. (author)

Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

Energy Technology Data Exchange (ETDEWEB)

Zahoor, A.; Norris, D.M.

1984-11-01

Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior.

Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

International Nuclear Information System (INIS)

Zahoor, A.; Norris, D.M.

1984-01-01

Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior

The influence of implanted yttrium on the cyclic oxidation behaviour of 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Riffard, F. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France)]. E-mail: riffard@iut.u-clermont1.fr; Buscail, H. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France); Caudron, E. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France); Cueff, R. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France); Issartel, C. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France); Perrier, S. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux (LVEEM), CNRS-EA 3864, Universite Blaise Pascal Clermont-Fd II, 8 rue J.B. Fabre, B. P. 219, 43006 Le Puy-en-Velay (France)

2006-03-15

High-temperature alloys are frequently used in power plants, gasification systems, petrochemical industry, combustion processes and in aerospace applications. Depending on the application, materials are subjected to corrosive atmospheres and thermal cycling. In the present work, thermal cycling was carried out in order to study the influence of implanted yttrium on the oxide scale adherence on 304 steel specimens oxidised in air at 1273 K. In situ X-ray diffraction indicates that the oxides formed at 1273 K are different on blank specimens compared to implanted specimens. Glancing angle XRD allows to analyse the oxide scale composition after cooling to room temperature. Experimental results show that yttrium implantation at a nominal dose of 10{sup 17} ions cm{sup -2} does not improve significantly the cyclic oxidation behaviour of the austenitic AISI 304 steel. However, it appears that yttrium implantation remarkably enhance the oxidation resistance during isothermal oxidation. It reduces the transient oxidation stage and the parabolic oxidation rate constant by one order of magnitude.

Comparison on mechanical anisotropies of selective laser melted Ti-6Al-4V alloy and 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Yu, Hanchen; Yang, Jingjing; Yin, Jie; Wang, Zemin, E-mail: zmwang@hust.edu.cn; Zeng, Xiaoyan

2017-05-17

Near-fully dense Ti-6Al-4V and 304 stainless steel samples have been produced applying selective laser melting (SLM) in the present work. The microstructures, textures and microhardnesses on horizontal and vertical cross sections, as well as the tensile properties of horizontally and vertically SLMed samples are investigated. It is found that the microstructures of the two SLMed alloys are mainly composed of hexagonal close-packed (HCP) martensitic phase or face-centered cubic (FCC) austenitic phase within columnar structures in Ti-6Al-4V alloy and 304 stainless steel, respectively. For both SLMed alloys, the tensile properties and microhardnesses show anisotropic though the textures are weak. Especially, the Ti-6Al-4V samples show even stronger anisotropic mechanical properties compared with 304 stainless steel. The higher length-width ratios of the columnar structures, rather than the weaker textures or the less symmetry of HCP crystal structure in SLMed Ti-6Al-4V are believed to be responsible for the stronger mechanical anisotropies. As expected, heat treatment is an effective method to eliminate columnar structures and leads to nearly isotropic mechanical properties.

Mechanical properties of 1950's vintage 304 stainless steel weldment components after low temperature neutron irradiation

International Nuclear Information System (INIS)

Sindelar, R.L.; Caskey, G.R. Jr.; Thomas, J.K.; Hawthorne, J.R.; Hiser, A.L.; Lott, R.A.; Begley, J.A.; Shogan, R.P.

1991-01-01

The reactor vessels of the nuclear production reactors at the Savannah River Site (SRS) were constructed in the 1950's from Type 304 stainless steel plates welded with Type 308 stainless steel filler using the multipass metal inert gas process. An irradiated mechanical properties database has been developed for the vessel with materials from archival primary coolant system piping irradiated at low temperatures (75 to 150 degrees C) in the State University of New York at Buffalo reactor (UBR) and the High Flux Isotope Reactor (HFIR) to doses of 0.065 to 2.1 dpa. Fracture toughness, tensile, and Charpy-V impact properties of the weldment components (base, weld, and weld heat-affected-zone (HAZ)) have been measured at temperatures of 25 degrees C and 125 degrees C in the L-C and C-L orientations for materials in both the irradiated and unirradiated conditions for companion specimens. Fracture toughness and tensile properties of specimens cut from an SRS reactor vessel sidewall with doses of 0.1 and 0.5 dpa were also measured at temperatures of 25 and 125 degrees C. The irradiated materials exhibit hardening with loss of work hardenability and a reduction in toughness relative to the unirradiated materials. The HFIR-irradiated materials show an increase in yield strength between about 20% and 190% with a concomitant tensile strength increase between about 15% to 30%. The elastic-plastic fracture toughness parameters and Charpy-V energy absorption both decrease and show only a slight sensitivity to dose. The irradiation-induced decrease in the elastic-plastic fracture toughness (J def at 1 mm crack extension) is between 20% to 65%; the range of J 1C values are 72.8 to 366 kJ/m 2 for the irradiated materials. Similarly, Charpy V-notch results show a 40% to 60% decrease in impact energies

Instability predictions for circumferentially cracked Type-304 stainless steel pipes under dynamic loading. Volume 2. Appendixes. Final report. [BWR

Energy Technology Data Exchange (ETDEWEB)

Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.

1982-04-01

This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models.

Quantitative Evaluation of Aged AISI 316L Stainless Steel Sensitization to Intergranular Corrosion: Comparison Between Microstructural Electrochemical and Analytical Methods

Science.gov (United States)

Sidhom, H.; Amadou, T.; Sahlaoui, H.; Braham, C.

2007-06-01

The evaluation of the degree of sensitization (DOS) to intergranular corrosion (IGC) of a commercial AISI 316L austenitic stainless steel aged at temperatures ranging from 550 °C to 800 °C during 100 to 80,000 hours was carried out using three different assessment methods. (1) The microstructural method coupled with the Strauss standard test (ASTM A262). This method establishes the kinetics of the precipitation phenomenon under different aging conditions, by transmission electronic microscope (TEM) examination of thin foils and electron diffraction. The subsequent chromium-depleted zones are characterized by X-ray microanalysis using scanning transmission electronic microscope (STEM). The superimposition of microstructural time-temperature-precipitation (TTP) and ASTM A262 time-temperature-sensitization (TTS) diagrams provides the relationship between aged microstructure and IGC. Moreover, by considering the chromium-depleted zone characteristics, sensitization and desensitization criteria could be established. (2) The electrochemical method involving the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test. The operating conditions of this test were initially optimized using the experimental design method on the bases of the reliability, the selectivity, and the reproducibility of test responses for both annealed and sensitized steels. The TTS diagram of the AISI 316L stainless steel was established using this method. This diagram offers a quantitative assessment of the DOS and a possibility to appreciate the time-temperature equivalence of the IGC sensitization and desensitization. (3) The analytical method based on the chromium diffusion models. Using the IGC sensitization and desensitization criteria established by the microstructural method, numerical solving of the chromium diffusion equations leads to a calculated AISI 316L TTS diagram. Comparison of these three methods gives a clear advantage to the nondestructive DL-EPR test when it is

Investigation on AISI 304 austenitic stainless steel to AISI 4140 low alloy steel dissimilar joints by gas tungsten arc, electron beam and friction welding

International Nuclear Information System (INIS)

Arivazhagan, N.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

2011-01-01

Research highlights: → Beneficial effects of FRW, GTAW and EBW joints of dissimilar AISI 304 and AISI 4140 materials. → Comparative study of FRW, GTAW and EBW joints on mechanical properties. → SEM/EDAX, XRD analysis on dissimilar AISI 304 and AISI 4140 materials. -- Abstract: This paper presents the investigations carried out to study the microstructure and mechanical properties of AISI 304 stainless steel and AISI 4140 low alloy steel joints by Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW) and Friction Welding (FRW). For each of the weldments, detailed analysis was conducted on the phase composition, microstructure characteristics and mechanical properties. The results of the analysis shows that the joint made by EBW has the highest tensile strength (681 MPa) than the joint made by GTAW (635 Mpa) and FRW (494 Mpa). From the fractographs, it could be observed that the ductility of the EBW and GTA weldment were higher with an elongation of 32% and 25% respectively when compared with friction weldment (19%). Moreover, the impact strength of weldment made by GTAW is higher compared to EBW and FRW.

J-controlled crack growth as an indicator of hydrogen-stainless steel compatibility

International Nuclear Information System (INIS)

Dietrich, M.R.; Caskey, G.R. Jr.; Donovan, J.A.

1980-01-01

The J-integral was evaluated as a parameter to characterize fracture of stainless steels and as a measure of hydrogen damage. C-shaped specimens of type 304L, 316, and 21-6-9 stainless steels were tested in high pressure helium and hydrogen. The critical force for crack initiation (Jm), and tearing resistance (dJ/da) were decreased by hydrogen in all three alloys. The J-integral appears useful as a measure of hydrogen compatibility because it is sensitive to both test environment and microstructure

Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Gales, Gregoire [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France)]|[DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Roy, Marc; Feron, Damien [DEN/DPC/SCCME/LECA, Bat 458, CEA Saclay F- 91191 Gif sur Yvette (France); Libert, Marie-Francoise; Sellier, Regine [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France); Cournac, Laurent [DSV/DEVM/LEP, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Heulin, Thierry [DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France)

2004-07-01

Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O{sub 2}{sup -}) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H{sub 2} commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

International Nuclear Information System (INIS)

Gales, Gregoire; Roy, Marc; Feron, Damien; Libert, Marie-Francoise; Sellier, Regine; Cournac, Laurent; Heulin, Thierry

2004-01-01

Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O 2 - ) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H 2 commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

The effects of N+ implantation on the wear and friction of type 304 and 15-5 PH stainless steels

International Nuclear Information System (INIS)

Yost, F.G.; Picraux, S.T.; Follstaedt, D.M.; Pope, L.E.; Knapp, J.A.

1983-01-01

Ion implantation of N + into mechanically polished type 304 and 15-5 PH stainless steels was studied to determine its effect on dry wear and friction behavior. Implantation of 4.0 X 10 17 N + cm -2 at 50 keV yielded a depth profile with a peak concentration of about 45 at.% at a depth of 70 nm which dropped to about 10 at.% at 120 nm. Wear and friction were studied in an unlubricated pin-on-disc configuration using type 304 and 440C stainless steel pins. Both N + -implanted steels exhibited reduced wear at low loads but no significant reduction in the coefficient of friction was found. At the lowest normal load studied (12.3 gf), the average maximum wear depth of the implanted 15-5 PH stainless steel disc (about 0.1 μm) was reduced to approximately 10% of that for the corresponding unimplanted pin-on-disc pair after 1000 cycles. At normal loads of 50 gf or above (corresponding to hertzian stresses of 1160 MPa or higher) all beneficial effects were gone. Vacuum heat treatment at 923 K for 1.8 ks of an identically implanted type 304 stainless steel specimen eradicated the beneficial effects of the nitrogen implantation. The N + -implanted discs show similar reductions in wear to discs implanted with titanium and carbon, but the N + -implanted discs do not exhibit the reductions in the coefficient of friction seen with the discs implanted with titanium and carbon. (Auth.)

The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

Energy Technology Data Exchange (ETDEWEB)

Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

2016-06-17

The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

Characterization and study of mechanical and tribological properties on titanium di oxide (TiO2) coated 304L stainless steel

Science.gov (United States)

Ghanaraja, S.; Ali, Syed Imran; Ravikumar, K. S.; Likith, P.

2018-04-01

In the present investigation Atmospheric Plasma Spraying (APS) method is selected for coating the materials on 304L Stainless Steel as a substrate material, also called as substrate of Thermal Barrier Coating (TBC) system developed in the present work. Commercially available Ni-Cr metal powder is selected for bond coat and TiO2 powder is selected for Top Coat. The thickness of bond coat is taken as 75 µm where as the top coat thickness is varied as 100 µm, 200 µm and 300 µm. In plasma sprayed coating more attention is given to obtain uniform thickness on the given substrate. The various surface texture parameters of each sample is tested, morphology and coating thickness of above TBC system are studied with the help of SEM and X-Ray Diffraction for phase analysis. Micro-hardness of each layer of coating is measured by using Vicker's diamond indentation and the abrasive wear resistance of each system has been investigated through Pin-on-disc test, at room temperature by using wear and friction tribometer. The coating system possesses good wear resistance and can be used in various applications.

Microstructure and mechanical properties of resistance upset butt welded 304 austenitic stainless steel joints

International Nuclear Information System (INIS)

Sharifitabar, M.; Halvaee, A.; Khorshahian, S.

2011-01-01

Graphical abstract: Three different microstructural zones formed at different distances from the joint interface in resistance upset butt welding of 304 austenitic stainless steel. Highlights: → Evaluation of microstructure in resistance upset welding of 304 stainless steel. → Evaluation of welding parameters effects on mechanical properties of the joint. → Introducing the optimum welding condition for joining stainless steel bars. -- Abstract: Resistance upset welding (UW) is a widely used process for joining metal parts. In this process, current, time and upset pressure are three parameters that affect the quality of welded products. In the present research, resistance upset butt welding of 304 austenitic stainless steel and effect of welding power and upset pressure on microstructure, tensile strength and fatigue life of the joint were investigated. Microstructure of welds were studied using scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was used to distinguish the phase(s) that formed at the joint interface and in heat affected zone (HAZ). Energy dispersive spectroscopy (EDS) linked to the SEM was used to determine chemical composition of phases formed at the joint interface. Fatigue tests were performed using a pull-push fatigue test machine and the fatigue properties were analyzed drawing stress-number of cycles to failure (S-N) curves. Also tensile strength tests were performed. Finally tensile and fatigue fracture surfaces were studied by SEM. Results showed that there were three different microstructural zones at different distances from the joint interface and delta ferrite phase has formed in these regions. There was no precipitation of chromium carbide at the joint interface and in the HAZ. Tensile and fatigue strengths of the joint decreased with welding power. Increasing of upset pressure has also considerable influence on tensile strength of the joint. Fractography of fractured samples showed that formation of hot spots at

Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

International Nuclear Information System (INIS)

Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho

2015-01-01

The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel

Experimental investigation of Ti–6Al–4V titanium alloy and 304L stainless steel friction welded with copper interlayer

Directory of Open Access Journals (Sweden)

R. Kumar

2015-03-01

Full Text Available The basic principle of friction welding is intermetallic bonding at the stage of super plasticity attained with self-generating heat due to friction and finishing at upset pressure. Now the dissimilar metal joints are especially popular in defense, aerospace, automobile, bio-medical, refinery and nuclear engineerings. In friction welding, some special alloys with dual phase are not joined successfully due to poor bonding strength. The alloy surfaces after bonding also have metallurgical changes in the line of interfacing. The reported research work in this area is scanty. Although the sound weld zone of direct bonding between Ti–6Al–4V and SS304L was obtained though many trials, the joint was not successful. In this paper, the friction welding characteristics between Ti–6Al–4V and SS304L into which pure oxygen free copper (OFC was introduced as interlayer were investigated. Box–Behnken design was used to minimize the number of experiments to be performed. The weld joint was analyzed for its mechanical strength. The highest tensile strength between Ti–6Al–4V and SS304L between which pure copper was used as insert metal was acquired. Micro-structural analysis and elemental analysis were carried out by EDS, and the formation of intermetallic compound at the interface was identified by XRD analysis.

Effect of martensitic phase transformation on the hardening behavior and texture evolution in a 304L stainless steel under compression at liquid nitrogen temperature

Energy Technology Data Exchange (ETDEWEB)

Cakmak, Ercan [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Vogel, Sven C. [Los Alamos Neutron Science Center, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Choo, Hahn, E-mail: hchoo@utk.edu [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States)

2014-01-01

The martensitic phase transformation behavior and its relations with the macroscopic hardening rate and the evolutions in the crystallographic texture of the constituent phases were studied for a 304L stainless steel that exhibits the transformation induced plasticity (TRIP) phenomenon. Time-of-flight neutron diffraction was used to measure the evolutions of phase fractions and texture in terms of pole figures as a function of the applied compressive strain at the liquid nitrogen temperature (77 K). The phase transformation analyses show that the hcp-martensite phase fraction reaches a significant level of about 22 wt% at 15% applied strain and remains constant. The bcc-martensite phase fraction increases continuously with the deformation that correlates well with the macroscopic hardening behavior. Furthermore, the texture analyses show that transformation has dominant effect on the bcc-martensite texture evolution with little influence from subsequent plastic deformation at current testing conditions.

Effect of martensitic phase transformation on the hardening behavior and texture evolution in a 304L stainless steel under compression at liquid nitrogen temperature

International Nuclear Information System (INIS)

Cakmak, Ercan; Vogel, Sven C.; Choo, Hahn

2014-01-01

The martensitic phase transformation behavior and its relations with the macroscopic hardening rate and the evolutions in the crystallographic texture of the constituent phases were studied for a 304L stainless steel that exhibits the transformation induced plasticity (TRIP) phenomenon. Time-of-flight neutron diffraction was used to measure the evolutions of phase fractions and texture in terms of pole figures as a function of the applied compressive strain at the liquid nitrogen temperature (77 K). The phase transformation analyses show that the hcp-martensite phase fraction reaches a significant level of about 22 wt% at 15% applied strain and remains constant. The bcc-martensite phase fraction increases continuously with the deformation that correlates well with the macroscopic hardening behavior. Furthermore, the texture analyses show that transformation has dominant effect on the bcc-martensite texture evolution with little influence from subsequent plastic deformation at current testing conditions

Effect of sodium on the creep-rupture behavior of type 304 stainless steel

International Nuclear Information System (INIS)

Natesan, K.; Chopra, O.K.; Kassner, T.F.

1976-01-01

Uniaxial creep-rupture data have been obtained for Type 304 stainless steel in the solution-annealed condition and after exposure to a flowing sodium environment at temperatures of 700, 650, and 600 0 C.The specimens were exposed to sodium for time periods between 120 and 5012 h to produce carbon penetration depths of approximately 0.010, 0.020, and 0.038 cm in the steel. Results showed that, as the depth of carbon penetration and the average carbon concentration in the steel increase, the rupture life increases and the minimum creep rate decreases. Creep correlations that relate rupture life, minimum creep rate, and time-to-tertiary creep were developed for the steel in both the solution-annealed and sodium-exposed conditions. Isochronous stress-creep strain curves and results on the calculations of the stress levels for 1 percent creep strain and long-term rupture life are also presented. 11 fig

Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

International Nuclear Information System (INIS)

Murr, L.E.; Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

2008-01-01

We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses

Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K. [Universidade Estadual de Ponta Grossa, Grupo de Espectroscopia Optica e Fotoacustica de Materiais, Departamento de Fisica, Av. Carlos Cavalcanti, 4748, CEP 84030-900, Ponta Grossa, PR (Brazil)

2013-02-14

This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

The Evaluation of Crevice Corrosion of Inconel-600 and 304 Stainless Steel in Reductive Decontamination Solutions

International Nuclear Information System (INIS)

Jung, Junyoung; Park, Sangyoon; Won, Huijun; Choi, Wangkyu; Moon, Jeikwon; Park, Sojin

2014-01-01

In this sturdy, we investigated the characteristics of corrosion to Inconel-600 and type 304 stainless steel which are mainly used for the steam generator and primary system of PWR reactor respectively. We conducted the corrosion test for the HYBRID (HYdrazine Based metal Ion Reductive decontamination) which was developed in KAERI, Citrox and Oxalic acid solutions used in reductive decontamination of the inner surface of PWR. Since Citrox and oxalic acid solution were well-known conventional decontamination solutions, it is meaningful to compare the corrosion result of HYBRID with those solutions to confirm the corrosion compatibility. In order to obtain visible results in a limited time, we conducted the crevice corrosion tests under harsh condition. According to the results of crevice corrosion tests, we can conclude that metals such as type 304 stainless steel and Inconel-600 in HYBRID are very stable against crevice corrosion. On the other hand, those metals in Citrox and oxalic acid solutions were very susceptible to the crevice corrosion. Especially when using the oxalic acid solution, severe corrosion was observed not only Inconel-600 but also 304 stainless steel. The degree of corrosion can be expressed as; HYBRID << Citrox < OA. Conclusively, our results support that the HYBRID is more stable to the corrosion of structural materials in primary system than other Citrox and oxalic acid solutions. This finding will appoint the HYBRID solution as a candidate to solve the corrosion problem which is often issued by existing chemical decontamination processes

Pitting corrosion of 304 stainless steel in an activated carbon filter

OpenAIRE

Martins, J.I.; Martins, C.M.B.

2016-01-01

Water leakages of an orange color were found in the cross welding zone and barrel of an activated carbon filter used in a wastewater treatment plant. The analysis of the chloride content in the plant flowsheet showed that the equipment was subjected to unsuited chloride concentration for 304 stainless steel resistance to pitting corrosion. The inside shows holes distributed randomly from about 20 cm above the welding zone to the lower outlet port of the equipment. The rehabilitation of the eq...

Martensitic transformation in SUS304 steels with the same Ni equivalent

International Nuclear Information System (INIS)

Ueda, T.; Okino, Y.; Takahashi, S.; Echigoya, J.; Kamada, Y.

2003-01-01

The behavior of martensitic transformation due to plastic deformation at room temperature was investigated in SUS304 austenitic stainless steels with the same nickel equivalent. The absolute volume of the martensitic phase was obtained by saturation magnetization. We discuss the shapes of the martensitic phase caused by different values of coercive force. Martensitic transformation depends on the applied stress but is independent of nickel content with same nickel equivalent. We investigated applications to nondestructive testing on the basis of the present study. (author)

IASCC susceptibility under BWR conditions of welded 304 and 347 stainless steels

Energy Technology Data Exchange (ETDEWEB)

Castano, M.L. [CIEMAT, Complutense 22, 28040 Madrid (Spain); Schaaf, B. van der [NRG, Petten (Netherlands); Roth, A. [Framatome ANP, Erlangen (Germany); Ohms, C. [JRC-IE, Petten (Netherlands); Gavillet, D. [PSI, Villigen (Switzerland); Dyck, S. van [SCK - CEN, Mol (Belgium)

2004-07-01

In-service cracking of Boiling Water Reactors (BWR) and Pressurized Water Reactors (PWR) internal components has been attributed to Irradiation Assisted Stress Corrosion Cracking (IASCC), a high temperature degradation process that austenitic stainless steels exhibit, when subjected to stress and exposed to relatively high fast neutron flux. Most of the cracking incidents in BWRs were associated to the heat-affected zone (HAZ) of welds. Although the maximum end-of- life dose for this structure is about 3 x 10{sup 20} n/cm{sup 2}, below the threshold fluence of 5 x 10{sup 20} n/cm{sup 2} (equivalent to {approx} 1 dpa) for IASCC in BWR of annealed materials, the influence of neutron irradiation in the weld and HAZ is still an open question. As a consequence of the welding process, residual stresses, microstructural and microchemical modifications are expected. In addition, exposure to neutron irradiation can induce variations in the material's characteristics that can modify the stress corrosion resistance of the welded components. While the IASCC susceptibility of base materials is being widely studied in many international projects, the specific conditions of irradiated weldments are rarely assessed. The INTERWELD project, partially financed by the 5. Framework program of the European Commission, was defined to elucidate neutron radiation induced changes in the HAZ of austenitic stainless steel welds that may promote intergranular cracking. To achieve this goal the evolution of residual stresses, microstructure, micro-chemistry, mechanical properties and the stress corrosion behaviour of irradiated materials are being evaluated. Fabrication of appropriate welds of 304 and 347 stainless steels, representative of core components, was performed. These weld materials were irradiated in the High Flux Reactor (HFR) in Petten to two neutron dose levels, i.e. 0.3 and 1 dpa. Complete characterization of the HAZ of both materials, before and after irradiation is

Characterization of welding of AISI 304l stainless steel similar to the core encircling of a BWR reactor

International Nuclear Information System (INIS)

Gachuz M, M.E.; Palacios P, F.; Robles P, E.F.

2003-01-01

Plates of austenitic stainless steel AISI 304l of 0.0381 m thickness were welded by means of the SMAW process according to that recommended in the Section 9 of the ASME Code, so that it was reproduced the welding process used to assemble the encircling of the core of a BWR/5 reactor similar to that of the Laguna Verde Nucleo electric plant, there being generated the necessary documentation for the qualification of the one welding procedure and of the welder. They were characterized so much the one base metal, as the welding cord by means of metallographic techniques, scanning electron microscopy, X-ray diffraction, mechanical essays and fracture mechanics. From the obtained results it highlights the presence of an area affected by the heat of up to 1.5 mm of wide and a value of fracture tenacity (J IC ) to ambient temperature for the base metal of 528 KJ/m 2 , which is diminished by the presence of the welding and by the increment in the temperature of the one essay. Also it was carried out an fractographic analysis of the fracture zone generated by the tenacity essays, what evidence a ductile fracture. The experimental values of resistance and tenacity are important for the study of the structural integrity of the encircling one of the core. (Author)

Moessbauer spectroscopy of He irradiated austenitic stainless steel SUS304 at low temperature

Energy Technology Data Exchange (ETDEWEB)

Horii, Kiyomasa; Ishibashi, Tetsu; Toriyama, Tamotsu; Wakabayashi, Hidehiko; Iijima, Hiroshi [Musashi Inst. of Tech., Tokyo (Japan); Kawasaki, Katsunori; Hayashi, Nobuyuki; Sakamoto, Isao

1996-04-01

SUS 304 austenitic stainless steel causes the magnetic transition at 60 K, and the Young`s modulus lowers. In addition, its composition elements have the large (n,{alpha}) reaction cross section to high energy neutrons, and helium is apt to be generated, and this is a factor that lowers the material strength. In the He-irradiated parts in austenitic stainless steel, the precursory state of martensite transformation should exist, and its effect is considered to be observable by carrying out low temperature Moessbauer spectroscopy. As to the preparation of He-irradiation samples, the SUS 304 foils used and the irradiation conditions are described. The measurement of low temperature Moessbauer spectra for the samples without irradiation and with irradiation is reported. In order to determine the magnetic transition point, the thermal scanning measurement was carried out for the samples without or with irradiation. The martensite transformation was measured by X-ray diffraction and transmission type Moessbauer spectroscopy. In order to observe the state of the sample surfaces, the measurement by internal conversion electron Moessbauer spectroscopy was performed. These results and the temperature dependence of the Moessbauer spectra for the irradiated parts are reported. (K.I.)

Moessbauer spectroscopy of He irradiated austenitic stainless steel SUS304 at low temperature

International Nuclear Information System (INIS)

Horii, Kiyomasa; Ishibashi, Tetsu; Toriyama, Tamotsu; Wakabayashi, Hidehiko; Iijima, Hiroshi; Kawasaki, Katsunori; Hayashi, Nobuyuki; Sakamoto, Isao.

1996-01-01

SUS 304 austenitic stainless steel causes the magnetic transition at 60 K, and the Young's modulus lowers. In addition, its composition elements have the large (n,α) reaction cross section to high energy neutrons, and helium is apt to be generated, and this is a factor that lowers the material strength. In the He-irradiated parts in austenitic stainless steel, the precursory state of martensite transformation should exist, and its effect is considered to be observable by carrying out low temperature Moessbauer spectroscopy. As to the preparation of He-irradiation samples, the SUS 304 foils used and the irradiation conditions are described. The measurement of low temperature Moessbauer spectra for the samples without irradiation and with irradiation is reported. In order to determine the magnetic transition point, the thermal scanning measurement was carried out for the samples without or with irradiation. The martensite transformation was measured by X-ray diffraction and transmission type Moessbauer spectroscopy. In order to observe the state of the sample surfaces, the measurement by internal conversion electron Moessbauer spectroscopy was performed. These results and the temperature dependence of the Moessbauer spectra for the irradiated parts are reported. (K.I.)

Influence of plastic strain localization on the stress corrosion cracking of austenitic stainless steels; Influence de la localisation de la deformation plastique sur la CSC d'aciers austenitiques inoxydables

Energy Technology Data Exchange (ETDEWEB)

Cisse, S.; Tanguy, B. [CEA Saclay, DEN, SEMI, 91 - Gif-sur-Yvette (France); Andrieu, E.; Laffont, L.; Lafont, M.Ch. [Universite de Toulouse. CIRIMAT, UPS/INPT/CNRS, 31 - Toulous (France)

2010-03-15

The authors present a research study of the role of strain localization on the irradiation-assisted stress corrosion cracking (IASCC) of vessel steel in PWR-type (pressurized water reactor) environment. They study the interaction between plasticity and intergranular corrosion and/or oxidation mechanisms in austenitic stainless steels with respect to sublayer microstructure transformations. The study is performed on three austenitic stainless grades which have not been sensitized by any specific thermal treatment: the A286 structurally hardened steel, and the 304L and 316L austenitic stainless steels

Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

Directory of Open Access Journals (Sweden)

Lawrence O. Osoba

2016-12-01

Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

In-situ SCC observation on thermally-sensitized type 304 stainless steel irradiated to 1 x 10{sup 25} n/m{sup 2}

Energy Technology Data Exchange (ETDEWEB)

Nakano, J.; Nemoto, Y.; Tsukada, T.; Usami, K. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Hide, K. [Central Research Institute of Electric Power Industry, Yokosuka-shi, Kanagawa-ken (Japan)

2007-07-01

Full text of publication follows: Irradiation assisted stress corrosion cracking (IASCC) is concerned as being one of the specific problems for water-cooled first wall/blanket components in the design activity of international thermonuclear experimental reactor (ITER). To examine the crack initiation and growth behaviors of IASCC, in-situ observation on gage length of specimens was conducted during slow strain rate tests (SSRT) in high temperature water. Results from in-situ observation on Type 304 stainless steel (SS) irradiated to 1.0 x 10{sup 26} n/m{sup 2} have been reported already. Type 304 SS was subjected to a solution annealing (SA), a thermally sensitization (TS) or a cold working (CW, 20%) and irradiated to 1.0 x 10{sup 25} n/m{sup 2} in the Japan Materials Testing Reactor (JMTR). After neutron irradiation, SSRT for the specimens was conducted in oxygenated high purity water at 561 K. The gage length of the specimen was observed through a window equipped on an autoclave during the SSRT. Subsequently, fracture surface examination was performed using a scanning electron microscope (SEM). In fracture surface examination of the specimens irradiated to 1.0 x 10{sup 25} n/m{sup 2}, almost entire intergranular stress corrosion cracking (IGSCC) was exhibited for the TS material while mixtures of transgranular stress corrosion cracking (TGSCC) and ductile dimple fracture were observed for the SA and the CW materials. Although crack initiation was observed immediately after maximum stress for the CW irradiated to 1.0 x 10{sup 26} n/m{sup 2}, crack initiation was observed immediately before maximum stress (99% of maximum stress) for the CW irradiated to 1.0 x 10{sup 25} n/m{sup 2} in in-situ observation. (authors)

Mechanical Behaviour of 304 Austenitic Stainless Steel Processed by Room Temperature Rolling

Science.gov (United States)

Singh, Rahul; Goel, Sunkulp; Verma, Raviraj; Jayaganthan, R.; Kumar, Abhishek

2018-03-01

To study the effect of room temperature rolling on mechanical properties of 304 Austenitic Stainless Steel, the as received 304 ASS was rolled at room temperature for different percentage of plastic deformation (i.e. 30, 50, 70 and 90 %). Microstructural study, tensile and hardness tests were performed in accordance with ASTM standards to study the effect of rolling. The ultimate tensile strength (UTS) and hardness of a rolled specimen have enhanced with rolling. The UTS has increased from 693 MPa (as received) to 1700 MPa (after 90% deformation). The improvement in UTS of processed samples is due to combined effect of grain refinement and stress induced martensitic phase transformation. The hardness values also increases from 206 VHN (as received) to 499 VHN (after 90% deformation). Magnetic measurements were also conducted to confirm the formation of martensitic phase.

Impact Testing of Stainless Steel Materials

International Nuclear Information System (INIS)

R. K. Blandford; D. K. Morton; T. E. Rahl; S. D. Snow

2005-01-01

Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates (10 to 200 per second) during accidental drop events. Mechanical characteristics of these materials under dynamic (impact) loads in the strain rate range of concern are not well documented. The goal of the work presented in this paper was to improve understanding of moderate strain rate phenomena on these materials. Utilizing a drop-weight impact test machine and relatively large test specimens (1/2-inch thick), initial test efforts focused on the tensile behavior of specific stainless steel materials during impact loading. Impact tests of 304L and 316L stainless steel test specimens at two different strain rates, 25 per second (304L and 316L material) and 50 per second (304L material) were performed for comparison to their quasi-static tensile test properties. Elevated strain rate stress-strain curves for the two materials were determined using the impact test machine and a ''total impact energy'' approach. This approach considered the deformation energy required to strain the specimens at a given strain rate. The material data developed was then utilized in analytical simulations to validate the final elevated stress-strain curves. The procedures used during testing and the results obtained are described in this paper

Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

Energy Technology Data Exchange (ETDEWEB)

Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

2017-06-15

The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Elevated temperature tensile properties of borated 304 stainless steel: Effect of boride dispersion on strength and ductility

International Nuclear Information System (INIS)

Stephens, J.J.; Sorenson, K.B.; McConnell, P.

1992-01-01

Conventional cast and wrought (open-quotes Ingot Metallurgyclose quotes) borated 304 stainless steel has been used for a number of years in spent fuel storage applications where a combination of structural integrity and neutron criticality control are required. Similar requirements apply for materials used in transport cask baskets. However, in the high boron contents (>1.0 wt. %) which are most useful for criticality control, the conventional cast and wrought material suffers from low ductility as well as low impact toughness. The microstructural reason for these poor properties is the relatively coarse size of the boride particles in these alloys, which act as sites for crack initiation. Recently, a open-quotes premiumclose quotes grade of borated 304 stainless steel has been introduced (Strober and Smith, 1988) which is made by a Powder Metallurgy (PM) process. This material has greatly improved ductility and impact properties relative to the conventional cast and wrought product. In addition, an ASTM specification (ATSM A887) has been developed for borated stainless steel, containing 8 different material Types with respect to boron content - with the highest level (Type B7) having permissible range from 1.75 to 2.25 wt. % boron - and each Type contains two different Grades of material based on tensile and impact properties. While the ASTM specification is properties-based and does not require a specific production process for a particular grade of material, the PM material qualifies as open-quotes Grade Aclose quotes material while the conventional Ingot Metallurgy (IM) material generally qualifies as open-quotes Grade Bclose quotes material. This paper presents a comparison of the tensile properties of PM open-quotes Grade Aclose quotes material with that of the conventional IM open-quotes Grade Bclose quotes material for two selected Types (i.e., boron contents) as defined by the ASTM A887 specification: Types 304B5 and 304B7

X-Ray diffraction application in studying the nitrogen fixing and aging in stainless steel AISI 304

International Nuclear Information System (INIS)

Ramos, L.F.V.

1973-01-01

Solid solutions of N in AISI-304 stainless steels were aged to different degrees. The aging was monitored through X-Ray difraction measurement of the lattice parameter 'a'. The increases in 'a', due to the increase of N in solid solution were determined experimentally

Stable and unstable crack growth in Type 304 stainless steel plate

International Nuclear Information System (INIS)

Yagawa, G.

1984-01-01

Experimental and theoretical results on stable as well as unstable fractures for Type 304 stainless steel plates with a central crack subjected to tension force are given. In the experiment using a testing machine with a special spring for high compliance, the transition points from the stable to the unstable crack growth are observed and comparisons are made between the test results and the finite element solutions. A round robin calculation for the elastic-plastic stable crack growth using one of the specimens mentioned above is also given. (orig.)

Corrosion of stainless steels in lead-bismuth eutectic up to 600 °C

Science.gov (United States)

Soler, L.; Martín, F. J.; Hernández, F.; Gómez-Briceño, D.

2004-11-01

An experimental program has been carried out to understand the differences in the corrosion behaviour between different stainless steels: the austenitic steels 304L and 316L, the martensitic steels F82Hmod, T91 and EM10, and the low alloy steel P22. The influence of oxygen level in Pb-Bi, temperature and exposure time is studied. At 600 °C, the martensitic steels and the P22 steel exhibit thick oxide scales that grow with time, following a linear law for the wet environment and a parabolic law for the dry one. The austenitic stainless steels show a better corrosion behaviour, especially AISI 304L. Under reducing conditions, the steels exhibit dissolution, more severe for the austenitic stainless steels. At 450 °C, all the materials show an acceptable behaviour provided a sufficient oxygen level in the Pb-Bi. At reducing conditions, the martensitic steels and the P22 steel have a good corrosion resistance, while the austenitic steels exhibit already dissolution at the longer exposures.

Corrosion of stainless steels in lead-bismuth eutectic up to 600 deg. C

International Nuclear Information System (INIS)

Soler, L.; Martin, F.J.; Hernandez, F.; Gomez-Briceno, D.

2004-01-01

An experimental program has been carried out to understand the differences in the corrosion behaviour between different stainless steels: the austenitic steels 304L and 316L, the martensitic steels F82Hmod, T91 and EM10, and the low alloy steel P22. The influence of oxygen level in Pb-Bi, temperature and exposure time is studied. At 600 deg. C, the martensitic steels and the P22 steel exhibit thick oxide scales that grow with time, following a linear law for the wet environment and a parabolic law for the dry one. The austenitic stainless steels show a better corrosion behaviour, especially AISI 304L. Under reducing conditions, the steels exhibit dissolution, more severe for the austenitic stainless steels. At 450 deg. C, all the materials show an acceptable behaviour provided a sufficient oxygen level in the Pb-Bi. At reducing conditions, the martensitic steels and the P22 steel have a good corrosion resistance, while the austenitic steels exhibit already dissolution at the longer exposures

Functionally graded material of 304L stainless steel and inconel 625 fabricated by directed energy deposition: Characterization and thermodynamic modeling

International Nuclear Information System (INIS)

Carroll, Beth E.; Otis, Richard A.; Borgonia, John Paul; Suh, Jong-ook; Dillon, R. Peter; Shapiro, Andrew A.; Hofmann, Douglas C.; Liu, Zi-Kui; Beese, Allison M.

2016-01-01

Many engineering applications, particularly in extreme environments, require components with properties that vary with location in the part. Functionally graded materials (FGMs), which possess gradients in properties such as hardness or density, are a potential solution to address these requirements. The laser-based additive manufacturing process of directed energy deposition (DED) can be used to fabricate metallic parts with a gradient in composition by adjusting the volume fraction of metallic powders delivered to the melt pool as a function of position. As this is a fusion process, secondary phases may develop in the gradient zone during solidification that can result in undesirable properties in the part. This work describes experimental and thermodynamic studies of a component built from 304L stainless steel incrementally graded to Inconel 625. The microstructure, chemistry, phase composition, and microhardness as a function of position were characterized by microscopy, energy dispersive spectroscopy, X-ray diffraction, and microindentation. Particles of secondary phases were found in small amounts within cracks in the gradient zone. These were ascertained to consist of transition metal carbides by experimental results and thermodynamic calculations. The study provides a combined experimental and thermodynamic computational modeling approach toward the fabrication and evaluation of a functionally graded material made by DED additive manufacturing.

Electrochemical behaviour of a stainless steel coating after thermal fatigue and thermal shocks

International Nuclear Information System (INIS)

Boudebane, A.; Darsouni, A.; Chadli, H.; Boudebane, S.

2012-01-01

This work aims to study of the influence of thermal fatigue and thermal shock on the corrosion behaviour of coated steel AISI 304L. The coating was welded by TIG welding on specimens in ferritic-pearlitic steel grade AISI 4140. The study concerns three different states of deposit: sensitized, sensitized and strain hardened in surface and no sensitized. We realized electrochemical corrosion in an aqueous solution of NaCl 34 g/l. The corrosion of the specimens were evaluated by comparing the potentiodynamic curves for different states of the coating. Firstly, electrochemical characterization of deposits has shown a localized intergranular corrosion. Furthermore, the increase in the number of cycles of thermal fatigue accelerates the dissolution of deposit. Thermal shocks tend to improve resistance to corrosion. Against, the mechanical treatment of surfaces by burnishing decreases the dissolution rate of deposit cycles in thermal fatigue. (authors)

Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304; Aplicaciones del ensayo a velocidad de deformacion lenta en tuberias de acero inoxidable AISI-304

Energy Technology Data Exchange (ETDEWEB)

Zamora R, L.; Mora R, T. De la [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

2004-07-01

Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water.

Evaluation of the onset of tertiary creep for types 304 and 316 stainless steels

International Nuclear Information System (INIS)

Staerk, E.; Picker, C.; Felsen, M.F.

1989-01-01

Austenitic stainless steels Types 304 and 316 are used for LMFBR components. Although at high temperature many codes base the allowable stress on the stress rupture strength, some recent codes eg ASME Code Case N47 and RCC-MR also take account of the onset of tertiary creep. In order to examine this latter aspect creep deformation data on Type 304 and Type 316 steel have been collected and analysed. The ratio time to onset of tertiary creep against the time to rupture has been analysed as a function of temperature. At temperatures below 750 0 C the ratio is found to decrease slightly with increasing temperature. Monkman Grant and Lambda relationships have also been investigated. In relation to the ASME S t allowable stress criteria it is shown that below 600 0 C the allowable stress is likely to be governed by the stress rupture strength rather than the onset of tertiary creep criterion. Recommendations are given concerning the determination of the onset of tertiary creep, the fitting of the Leyda/Rowe relationship and a method to compute the maximum allowable stress S t from equation describing the time-temperature dependency of the three constituents of S t

An application of the recrystallization method for the observation of plastic strain distribution around SCC cracks in sensitized SUS 304 stainless steels

International Nuclear Information System (INIS)

Tokiwai, Moriyasu

1981-01-01

Various types of stress corrosion cracking (SCC) testing methods have been developed since the SCC was discovered in type 304 stainless steel of BWR cooling pipes. With regard to the countermeasures for SCC, it is essential to evaluate the SCC susceptibility under the simulated or accelerated testing conditions. Among various acceleration SCC tests, the slow strain rate technique (SSRT) test has been used most widely. The SCC susceptibility, in almost cases, has been evaluated not on the base of the crack behavior but of the reduction of stress or strain under the corrosive environment. It is well known that the intensively deformed zone (plastic zone) is formed at the crack tip in fatigue and creep phenomena, but such plastic zone related with the resistance of crack extention has not been studied in SCC phenomenon. The objective of this study is to confirm the existence of the plastic zone at tips of SCC cracks by the application of the recrystallization method. The shape and the distribution of the plastic zone was measured by use of optical and scanning electron microscope in sensitized specimens SSRT tested in high temperature water containing various concentrations of dissolved oxygen. Results obtained are discussed in relation to the susceptibility of SCC. (author)

Magnetic properties of the austenitic stainless steels at cryogenic temperatures

International Nuclear Information System (INIS)

Kobayashi, T.; Tsuchiya, K.; Itoh, K.; Kobayashi, S.

2002-01-01

The magnetization was measured for the austenitic stainless steel of SUS304, SUS304L, SUS316, and SUS316L with the temperature from 5K to 300K and the magnetic field from 0T to 10T. The field dependences of the magnetizations changed at about 0.7T and 4T. The dependence was analyzed with ranges of 0-0.5T, 1-3T, and 5-10T. There was not so much difference between those stainless steels for the usage at small fields and 300 K. The SUS316 and SUS316L samples showed large non-linearity at high fields and 5K. Therefore, SUS304 was recommended for usage at high fields and low temperatures to design superconducting magnets with the linear approximation of the field dependence of magnetization

Corrosion of stainless steels in the condensate emitted from cooled exhaust gases

International Nuclear Information System (INIS)

Krol, S.

2004-01-01

The research of stainless steels 316L and 304L exposed to the water condensate forming in cooled exhausted gases and containing the aggressive sulfate and chloride ions was presented in this article. It was assumed, that after 200 days and nights of their exposition to the condensate significant losses of steel 316L created with speed of 1,6 mm/yearly were taking place. Such a tremendous speed of corrosion has come from a porous layer construction, containing beside magnetite and spinels also chlorides and sulfates. The presence of about 2% of molybdenum in steel due to the bonding of sulfur near the phase border with the metallic base reduced profoundly the corrosion effects; while the exposed at the same time and under the same conditions steel without molybdenum of type 304L was corroding with the speed of nearly 13 mm/yearly. (author)

Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

Energy Technology Data Exchange (ETDEWEB)

Meric de Bellefon, G., E-mail: mericdebelle@wisc.edu [University of Wisconsin-Madison (United States); Duysen, J.C. van [EDF R& D (France); University of Tennessee-Knoxville (United States); Unité Matériaux et Transformation (UMET) CNRS, Université de Lille (France)

2016-07-15

AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details. - Highlights: • This article is part of an effort to tailor the plasticity of 304L and 316L steels for nuclear applications. • It reviews mechanisms controlling plasticity of austenitic steels during tensile tests. • Formation of twins, extended stacking faults, and martensite, grain rotation, and irradiation effects are discussed.

In-reactor precipitation and ferritic transformation in neutron--irradiated stainless steels

International Nuclear Information System (INIS)

Porter, D.L.; Wood, E.L.

1978-01-01

Ferritic transformation (γ → α) was observed in Type 304L, 20% cold-worked AISI 316, and solution-annealed AISI 316 stainless steels subjected to fast neutron irradiation. Each material demonstrated an increasing propensity for transformation with increasing irradiation temperature between 400 and 550 0 C. Irradiation-induced segregation of Ni solute to precipitates was found not to influence the transformation kinetics in 304L. Similar composition data from 316 materials demonstrates a much greater temperature dependence of precipitation reactions in the process of matrix Ni depletion during neutron irradiation. The 316 data establishes a strong link between such depletion and the observed γ → α transformation. Moreover, the lack of correlation between precipitate-related Ni depletion and the γ → α transformation in 304L can be related to the fact that irradiation-induced voids nucleate very quickly in 304L steel during irradiation. These voids present preferential sites for Ni segregation through a defect trapping mechanism, and hence Ni segregates to voids rather than to precipitates, as evidenced by observed stable γ shells around voids in areas of complete transformation

Metallographic screening of grain boundary engineered type 304 austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Hanning, F., E-mail: Fabian.Hanning@googlemail.com; Engelberg, D.L., E-mail: Dirk.engelberg@manchester.ac.uk

2014-08-15

An electrochemical etching method for the identification of grain boundary engineered type 304 austenitic stainless steel microstructures is described. The method can be applied for rapid microstructure screening to complement electron backscatter diffraction analysis. A threshold parameter to identify grain boundary engineered microstructure is proposed, and the application of metallographic etching for characterising the degree of grain boundary engineering discussed. - Highlights: • As-received (annealed) and grain boundary engineered microstructures were compared. • Electro-chemical polarisation in nitric acid solutions was carried out. • A metallographic screening method has been developed. • The screening method complements EBSD analysis for microstructure identification.

Segregation effects in welded stainless steels

International Nuclear Information System (INIS)

Akhter, J.I.; Shoaid, K.A.; Ahmed, M.; Malik, A.Q.

1987-01-01

Welding of steels causes changes in the microstructure and chemical composition which could adversely affect the mechanical and corrosion properties. The report describes the experimental results of an investigation of segregation effects in welded austenitic stainless steels of AISI type 304, 304L, 316 and 316L using the techniques of scanning electron microscopy and electron probe microanalysis. Considerable enhancement of chromium and carbon has been observed in certain well-defined zones on the parent metal and on composition, particularly in the parent metal, in attributed to the formation of (M 23 C 6 ) precipitates. The formation of geometrically well-defined segregation zones is explained on the basis of the time-temperature-precipitation curve of (M 23 C 6 ). (author)

Effect of temperature and ionic impurities at very low concentrations on stress corrosion cracking of type 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Ruther, W.E.; Soppet, W.K.; Kassner, T.F.

1984-11-01

The relative effect of approx. 12 anion species, in conjunction with hydrogen and sodium cations, on the stress-corrosion-cracking (SCC) behavior of lightly sensitized Type 304 stainless steel was investigated in constant-extension-rate-tensile (CERT) tests at 289/sup 0/C in water with 0.2 ppM dissolved oxygen at total conductivity values of less than or equal to 1 ..mu..S/cm. The results show that the sulfur species, either in acid or sodium form, produce the highest degree of IGSCC relative to other anions. The effect of temperature on the SCC behavior of the material was investigated in CERT tests over the range 110 to 320/sup 0/C in high-purity water and in water containing 0.1 and 1.0 ppM sulfate as H/sub 2/SO/sub 4/ at a dissolved oxygen concentration of 0.2 ppM. The CERT parameters were correlated with impurity concentration (i.e., conductivity) and the electrochemical potential of platinum and Type 304 stainless steel electrodes in the high-temperature environments. Maximum IGSCC occurred at temperatures between approx. 200 and 250/sup 0/C in high-purity water, and the addition of sulfate increased the average crack growth rates and the temperature range over which maximum susceptibility occurred. A distinct transition from intergranular to transgranular and ultimately to a ductile failure mode was observed as the temperature increased from approx. 270 to 320/sup 0/C in high-purity water. This transition was attributed to a decrease in the open-circuit corrosion potential of the steel below a critical value of approx. 0 mV(SHE) at the higher temperature. A large decrease in the crack growth rates of fracture-mechanics-type specimens of the steel was also found when the temperature was increased from 289 to 320/sup 0/C in high-purity water with 0.2 ppM dissolved oxygen. 26 references, 8 figures, 6 tables.

Effect of temperature and ionic impurities at very low concentrations on stress corrosion cracking of type 304 stainless steel

International Nuclear Information System (INIS)

Ruther, W.E.; Soppet, W.K.; Kassner, T.F.

1984-11-01

The relative effect of approx. 12 anion species, in conjunction with hydrogen and sodium cations, on the stress-corrosion-cracking (SCC) behavior of lightly sensitized Type 304 stainless steel was investigated in constant-extension-rate-tensile (CERT) tests at 289 0 C in water with 0.2 ppM dissolved oxygen at total conductivity values of less than or equal to 1 μS/cm. The results show that the sulfur species, either in acid or sodium form, produce the highest degree of IGSCC relative to other anions. The effect of temperature on the SCC behavior of the material was investigated in CERT tests over the range 110 to 320 0 C in high-purity water and in water containing 0.1 and 1.0 ppM sulfate as H 2 SO 4 at a dissolved oxygen concentration of 0.2 ppM. The CERT parameters were correlated with impurity concentration (i.e., conductivity) and the electrochemical potential of platinum and Type 304 stainless steel electrodes in the high-temperature environments. Maximum IGSCC occurred at temperatures between approx. 200 and 250 0 C in high-purity water, and the addition of sulfate increased the average crack growth rates and the temperature range over which maximum susceptibility occurred. A distinct transition from intergranular to transgranular and ultimately to a ductile failure mode was observed as the temperature increased from approx. 270 to 320 0 C in high-purity water. This transition was attributed to a decrease in the open-circuit corrosion potential of the steel below a critical value of approx. 0 mV(SHE) at the higher temperature. A large decrease in the crack growth rates of fracture-mechanics-type specimens of the steel was also found when the temperature was increased from 289 to 320 0 C in high-purity water with 0.2 ppM dissolved oxygen. 26 references, 8 figures, 6 tables

Evolution of Calcareous Deposits and Passive Film on 304 Stainless Steel with Cathodic Polarization in Sea Water

Directory of Open Access Journals (Sweden)

Tianxiang Sun

2018-05-01

Full Text Available The change of protective current density, the formation and growth of calcareous deposits, and the evolution of passive film on 304 stainless steel (SS were investigated at different potentials of cathodic polarization in sea water. Potentiostatic polarization, electrochemical impedance spectroscopy (EIS, and surface analysis techniques of scanning electron microscopy (SEM, energy dispersive X-ray (EDX microanalysis and X-ray diffraction (XRD were used to characterize the surface conditions. It was found that the protective current density was smaller for keeping polarization at −0.80 V (vs. saturated calomel electrode (SCE, same as below than that at −0.65 V. The calcareous deposits could not be formed on 304 SS with polarization at −0.50 V while it was well protected. The formation rate, the morphology, and the constituent of the calcareous deposits depended on the applied potential. The resistance of passive film on 304 SS decreased at the first stage and then increased when polarized at −0.80 V and −0.65 V, which was related to the reduction and the repair of passive film. For the stainless steel polarized at −0.50 V, the film resistance increased with polarization time, indicating that the growth of oxide film was promoted.

Electrodissolution studies of 304 stainless steel in sodium nitrate electrolyte

International Nuclear Information System (INIS)

Weisbrod, K.R.; Trujillo, V.L.; Martinez, H.E.

1997-12-01

To explore the impact of a wide range of operating parameters upon 304 stainless steel (SS) dissolution in sodium nitrate (NaNO 3 ) electrolyte, the staff of Engineering Science Applications-Energy and Process Engineering performed a series of beaker experiments. The variables that the authors explored included NaNO 3 concentration, chromate concentration, pH, stirring rate, and current density. They adjusted the run length to obtain approximately 10 mg/cm 2 metal removal so that they could compare surface finishes under similar test conditions. Key findings may be summarized as follows. Current efficiency during dissolution depends most strongly upon current density and electrolyte concentration. At 0.05 A/cm 2 , current density is more dependent upon chromium concentration than they previously thought. They obtained the best surface finish in a classical electropolishing regime at current densities above 1.5 A/cm 2 . Mirror-like finishes were obtained at near 100% current efficiency. At 0.05 a/cm 2 they obtained reasonable surface finishes, particularly at lower electrolyte concentration. Current efficiency was low (30%). At intermediate current densities, they obtained the worst surface finishes, that is, surfaces with severe pitting. Also, they explored preferential attack of the weld zone during electrodissolution of 304 stainless steel cans. Electrodissolution removed approximately twice as much material from cans with unshielded weld zones as from cans with shielded weld zones. The following implications are apparent. While operation above 1 A/cm 2 yields the best surface finish at 100% current efficiency, equipment size and power feedthrough limitations reduce the attractiveness of this option. Because other Los Alamos researchers, obtained more favorable results with the sulfate electrolyte, the authors recommend no further work for the sodium nitrate electrolyte system

Martensitic transformation of type 304 stainless steel by high-energy ion implantation

International Nuclear Information System (INIS)

Chayahara, A.; Satou, M.; Nakashima, S.; Hashimoto, M.; Sasaki, T.; Kurokawa, M.; Kiyama, S.

1991-01-01

The effect of high-energy ion implantation on the structural changes of type 304 stainless steel were investigated. Gold, copper and silicon ions with an energy of 1.5 MeV was implanted into stainless steel. The fluences were in the range from 5x10 15 to 10 17 ions/cm 2 . It was found that the structure of stainless steel was transformed form the austenitic to the martensitic structure by these ion implantations. This structural change was investigated by means of X-ray diffraction and transmission electron microscopy (TEM). The depth profile of the irradiated ions was also analyzed by secondary ion mass spectroscopy (SIMS) and glow discharge spectroscopy (GDS). The degree of martensitic transformation was found to be strongly dependent on the surface pretreatment, either mechanical or electrolytic polishing. When the surface damages or strains by mechanical polishing were present, the martensitic transformation was greatly accelerated presumably due to the combined action of ion irradiation and strain-enhanced transformation. Heavier ions exhibit a high efficiency for the transformation. (orig.)

Electrochemical behaviour of iron and AISI 304 stainless steel in simulated acid rain solution

Energy Technology Data Exchange (ETDEWEB)

Pilic, Zora; Martinovic, Ivana [Mostar Univ. (Bosnia and Herzegovina). Dept. of Chemistry

2016-10-15

The growth mechanism and properties of the oxide films on iron and AISI 304 stainless steel were studied in simulated acid rain (pH 4.5) by means of electrochemical techniques and atomic absorption spectrometry. The layer-pore resistance model was applied to explain a potentiodynamic formation of surface oxides. It was found that the growth of the oxide film on iron takes place by the low-field migration mechanism, while that on the stainless steel takes place by the high-field mechanism. Kinetic parameters were determined. Impedance measurements revealed that Fe surface film has no protective properties at the open circuit potential, while the resistance of stainless steel oxide film is very high. The concentration of the metallic ions released into solution and measured by atomic absorption spectroscopy was in accordance with the results obtained from the electrochemical techniques.

Effect of surface grinding on chloride induced SCC of 304L

Energy Technology Data Exchange (ETDEWEB)

Zhou, Nian, E-mail: nzh@du.se [Department of Material Science, Dalarna University, SE-79188 Falun (Sweden); KTH, SE-10044 Stockholm (Sweden); Pettersson, Rachel [KTH, SE-10044 Stockholm (Sweden); Jernkontoret, SE-11187 Stockholm (Sweden); Lin Peng, Ru [Department of Management and Engineering, Linköping University, SE-58183 Linköping (Sweden); Schönning, Mikael [Corrosion Department, Avesta Research Centre – Outokumpu Stainless AB, SE-774 22 Avesta (Sweden)

2016-03-21

The effect of surface grinding on the stress corrosion cracking (SCC) behavior of 304L austenitic stainless steel in boiling magnesium chloride has been investigated. SCC tests were conducted both without external loading and with varied levels of four-point bend loading for as-delivered material and for specimens which had been ground parallel or perpendicular to the loading direction. Residual stresses due to the grinding operation were measured using the X-ray diffraction technique. In addition, surface stress measurements under applied load were performed before exposure to evaluate the deviation between actual applied loading and calculated values according to ASTM G39. Micro-cracks initiated by a high level of tensile residual stress in the surface layer were observed for all the ground specimens but not those in the as-delivered condition. Grinding along the loading direction increased the susceptibility to chloride induced SCC; while grinding perpendicular to the loading direction improved SCC resistance. Surface tensile residual stresses were largely relieved after the initiation of cracks.

Effect of surface grinding on chloride induced SCC of 304L

International Nuclear Information System (INIS)

Zhou, Nian; Pettersson, Rachel; Lin Peng, Ru; Schönning, Mikael

2016-01-01

The effect of surface grinding on the stress corrosion cracking (SCC) behavior of 304L austenitic stainless steel in boiling magnesium chloride has been investigated. SCC tests were conducted both without external loading and with varied levels of four-point bend loading for as-delivered material and for specimens which had been ground parallel or perpendicular to the loading direction. Residual stresses due to the grinding operation were measured using the X-ray diffraction technique. In addition, surface stress measurements under applied load were performed before exposure to evaluate the deviation between actual applied loading and calculated values according to ASTM G39. Micro-cracks initiated by a high level of tensile residual stress in the surface layer were observed for all the ground specimens but not those in the as-delivered condition. Grinding along the loading direction increased the susceptibility to chloride induced SCC; while grinding perpendicular to the loading direction improved SCC resistance. Surface tensile residual stresses were largely relieved after the initiation of cracks.

Isochronous relaxation curves for type 304 stainless steel after monotonic and cyclic strain

International Nuclear Information System (INIS)

Swindeman, R.W.

1978-01-01

Relaxation tests to 100 hr were performed on type 304 stainless steel in the temperature range 480 to 650 0 C and were used to develop isochronous relaxation curves. Behavior after monotonic and cyclic strain was compared. Relaxation differed only slightly as a consequence of the type of previous strain, provided that plastic flow preceded the relaxation period. We observed that the short-time relaxation behavior did not manifest strong heat-to-heat variation in creep strength

Comparison of high temperature wear behaviour of plasma sprayed WC–Co coated and hard chromium plated AISI 304 austenitic stainless steel

International Nuclear Information System (INIS)

Balamurugan, G.M.; Duraiselvam, Muthukannan; Anandakrishnan, V.

2012-01-01

Highlights: ► WC–12wt.%Co powders were deposited to a thickness of 300 μm on to steel substrates. ► The micro hardness of the above coatings was lower than that of chromium plating. ► Wear resistance of chromium coating was increased up to five times of AISI 304 austenitic stainless steel. ► Wear resistance of chromium coat higher than plasma coat at different temperatures. -- Abstract: The wear behaviour of plasma sprayed coating and hard chrome plating on AISI 304 austenitic stainless steel substrate is experimentally investigated in unlubricated conditions. Experiments were conducted at different temperatures (room temp, 100 °C, 200 °C and 300 °C) with 50 N load and 1 m/s sliding velocity. Wear tests were carried out by dry sliding contact of EN-24 medium carbon steel pin as counterpart on a pin-on-disc wear testing machine. In both coatings, specimens were characterised by hardness, microstructure, coating density and sliding wear resistance. Wear studies showed that the hard chromium coating exhibited improved tribological performance than that of the plasma sprayed WC–Co coating. X-ray diffraction analysis (XRD) of the coatings showed that the better wear resistance at high temperature has been attributed to the formation of a protective oxide layer at the surface during sliding. The wear mechanisms were investigated through scanning electron microscopy (SEM) and XRD. It was observed that the chromium coating provided higher hardness, good adhesion with the substrate and nearly five times the wear resistance than that obtained by uncoated AISI 304 austenitic stainless steel.

Application of Box–Behnken design for fabrication of titanium alloy and 304 stainless steel joints with silver interlayer by diffusion bonding

International Nuclear Information System (INIS)

Balasubramanian, M.

2015-01-01

Highlights: • Diffusion bonding of Ti–6Al–4V to SS304 with silver interlayer was successful. • Hardness and shear strength increased with the increase in the bonding temperature. • Shear strength of 149 MPa and 18% strain to failure were achieved. • Joint efficiency of 80% was obtained for the Ti–6Al–4V and SS304L joints. - Abstract: Direct bonding between titanium (Ti)/titanium alloy(Ti alloy) and stainless steel (SS) promotes the formation of various Fe–Ti and Fe–Cr–Ti intermetallics in the diffusion zone, because the solid solubility of Fe, Cr, Ni and Ti in each other is limited and these intermetallics weaken the mechanical properties of the joint. The present study focuses on the titanium alloy Ti–6Al–4V diffusion bonded to AISI 304 stainless steel with silver foil as an interlayer. The process parameters were chosen appropriately and hence, the bonding is achieved without any defect. Box–Behnken design is used to decide the optimum number of experiments required to do the investigation. Microhardness measurements and the lap shear test were carried out to determine the hardness and strength of the joints respectively. The results show that atomic diffusion and migration between Ti and Fe or C are effectively prevented by adding pure Ag as the interlayer metal. The results from mechanical testing showed that shear strength values have a direct relationship with bonding time. The maximum lap shear strength of 149 MPa and 18% strain to failure was observed for joints obtained with bonding time of 60 min. However, effective bonding was not possible at 850 °C due to incomplete coalescence of mating surfaces

Improvement of life time of SCC in type 304 stainless steel by ultrasound irradiation

International Nuclear Information System (INIS)

Tokiwai, Moriyasu; Kimura, Hideo

1985-01-01

It is well known that the susceptibility to stress corrosion cracking (SCC) is controled by compressive stress such as shot-peening treatment. In this study, the effects of ultrasound irradiation to type 304 stainless upon SCC were investigated. The main findings are as follows; (1) Ultrasound irradiation produces the high level compressive stress on the surface of metals. This compressive stress was induced by the cavitation phenomenon. (2) In U-bent specimen, the initial tensile stress was mitigated and converted to compressive stress by ultrasound irradiation. (3) Type 304 stainless steel was subjected to SCC test using sodium thyosulfate solution. It was definitely demonstrated that the ultrasound irradiation was effective for the mitigation of SCC life time. (4) Ultrasound irradiation time was one of the most important factors in irradiation conditions. (author)

Nitrogen effect on precipitation and sensitization in cold-worked Type 316L(N) stainless steels

International Nuclear Information System (INIS)

Oh, Yong Jun; Hong, Jun Hwa

2000-01-01

The precipitation behavior and sensitization resistance of Type 316L(N) stainless steels containing different concentrations of nitrogen have been investigated at the aging condition of 700 deg. C for cold work (CW) levels ranging from 0% (as solution annealed) to 40% reduction in thickness. The precipitation of M 23 C 6 carbide and intermetallic compounds (χ, Laves and σ phase) was accelerated by increasing the CW level. Nitrogen in the deformed alloys retarded the inter- and intra-granular precipitation of the carbides at low and high CW levels respectively, whereas it increased the relative amount of the χ phase. Quantitative assessment of the degree of sensitization (DOS) using the double loop-electrochemical potentiokinetic reactivation (DL-EPR) tests indicated that CW levels up to 20% enhanced sensitization while 40% CW suppressed sensitization for all aging times. The increase in nitrogen content accelerated the sensitization at CW levels below 20%. This might be associated with the homogeneous distribution of dislocations and the lower tendency toward recrystallization exhibited in the alloys having higher nitrogen content

Adherence and electrochemical behavior of calcium titanate coatings onto 304 stainless steel substrate

Energy Technology Data Exchange (ETDEWEB)

Esguerra A, J.; Aguilar, Y. [Universidad del Valle, Escuela de Ingenieria de Materiales, TPMR, Calle 13 No. 100-00, A. A. 25360 Cali (Colombia); Aperador, W. [Escuela Colombiana de Ingenieria Julio Garavito, Escuela de Ingenieria Mecanica, AK 45 No. 205-59 (Autopista Norte), A. A. 14520 Bogota (Colombia); Alba de Sanchez, N. [Universidad Autonoma de Occidente, Grupo de Investigacion en Ciencia e Ingenieria de Materiales, Calle 25 No. 115-85, A. A. 2790 Cali (Colombia); Bolanos P, G.; Rincon, C., E-mail: johanna.esguerra@univalle.edu.co [Universidad del Cauca, Departamento de Fisica, Laboratorio de Fisica de Bajas Temperaturas, Calle 5 No. 4-70, A. A. 996 Popayan (Colombia)

2014-07-01

Calcium titanate has been proposed as a coating for biomedical applications but it has not been reported characterization of adhesion failure mechanisms or electrochemical properties in time. In this work have been studied these properties of a calcium titanate coating growth onto AISI 304 steel deposited by r.f. magnetron sputtering. It was found that the coating has a critical adhesive load of 6.53 ± 0.14 N. With respect to its electrochemical properties potentiodynamic polarization curves show that the calcium titanate coating provides protection to AISI 304 steel. However. EIS indicates that even though metal dissolution occur through the pores in the coating, this leads to the precipitation of salts that block pores; this precipitates layer acts like and additional barrier to the metal dissolution in the system. The coatings deposition was carried out via magnetron sputtering during 4 hours at 500 grades C. The crystal structure of the films was determined by using glancing incident X-ray diffraction. The chemical composition of deposited films was performed by impedance dispersive X-ray spectroscopy (EDX) in the scanning electron microscopy (Jeol JSM-649 OLV Sem), and the grain size and the roughness was obtained using an atomic force microscopy from Asylum Research MFP-3D using a cantilever silicon tip in non-contact mode and calculated by scanning probe image processor. (Author)

Adherence and electrochemical behavior of calcium titanate coatings onto 304 stainless steel substrate

International Nuclear Information System (INIS)

Esguerra A, J.; Aguilar, Y.; Aperador, W.; Alba de Sanchez, N.; Bolanos P, G.; Rincon, C.

2014-01-01

Calcium titanate has been proposed as a coating for biomedical applications but it has not been reported characterization of adhesion failure mechanisms or electrochemical properties in time. In this work have been studied these properties of a calcium titanate coating growth onto AISI 304 steel deposited by r.f. magnetron sputtering. It was found that the coating has a critical adhesive load of 6.53 ± 0.14 N. With respect to its electrochemical properties potentiodynamic polarization curves show that the calcium titanate coating provides protection to AISI 304 steel. However. EIS indicates that even though metal dissolution occur through the pores in the coating, this leads to the precipitation of salts that block pores; this precipitates layer acts like and additional barrier to the metal dissolution in the system. The coatings deposition was carried out via magnetron sputtering during 4 hours at 500 grades C. The crystal structure of the films was determined by using glancing incident X-ray diffraction. The chemical composition of deposited films was performed by impedance dispersive X-ray spectroscopy (EDX) in the scanning electron microscopy (Jeol JSM-649 OLV Sem), and the grain size and the roughness was obtained using an atomic force microscopy from Asylum Research MFP-3D using a cantilever silicon tip in non-contact mode and calculated by scanning probe image processor. (Author)

Study of the corrosion behaviors of 304 austenite stainless steel specimens exposed to static liquid lithium at 600 K

Energy Technology Data Exchange (ETDEWEB)

Meng, Xiancai [Department of Applied Physics, School of Physics and Electronics, Hunan University, Changsha 410082 (China); Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Zuo, Guizhong; Ren, Jun; Xu, Wei; Sun, Zhen; Huang, Ming [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Hu, Wangyu [Department of Applied Physics, School of Physics and Electronics, Hunan University, Changsha 410082 (China); Hu, Jiansheng, E-mail: hujs@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Deng, Huiqiu, E-mail: hqdeng@hnu.edu.cn [Department of Applied Physics, School of Physics and Electronics, Hunan University, Changsha 410082 (China)

2016-11-15

Investigation of corrosion behavior of stainless steel served as one kind of structure materials exposed to liquid lithium (Li) is one of the keys to apply liquid Li as potential plasma facing materials (PFM) or blanket coolant in the fusion device. Corrosion experiments of 304 austenite stainless steel (304 SS) were carried out in static liquid Li at 600 K and up to1584 h at high vacuum with pressure less than 4 × 10{sup −4} Pa. After exposure to liquid Li, it was found that the weight of 304 SS slightly decreased with weight loss rate of 5.7 × 10{sup −4} g/m{sup 2}/h and surface hardness increased by about 50 HV. Lots of spinel-like grains and holes were observed on the surface of specimens measured by SEM. By further EDS, XRD and metallographic analyzing, it was confirmed that the main compositions of spinel-like grains were M{sub 23}C{sub 6} carbides, and 304 SS produced a non-uniform corrosion behavior by preferential grain boundary attack, possibly due to the easy formation of M{sub 23}C{sub 6} carbides and/or formation of Li compound at grain boundaries.

Environmental effect on cracking of an 304L austenitic stainless steels in PWR primary environment under cyclic loading

International Nuclear Information System (INIS)

Huin, N.

2013-01-01

The present study was undertaken in order to get further insights on cracking mechanisms in a 304L stainless steel. More precisely, a first objective of this study was to evaluate the effect of various cold working conditions on the cyclic stress-strain behavior and the fatigue life in air and in PWR primary environment. In air a prior hardening was found to reduce the fatigue life in the LCF regime but not in primary environment. In both environments, the fatigue limit of the hardened materials was increased after cold working.The second objective addresses the effect of the air and the PWR primary environments on the cracking mechanisms (initiation and propagation) in the annealed material in the LCF regime. More precisely, the kinetics of crack initiation and micro crack propagation were evaluated with a multi scale microscopic approach in air and in primary environment. In PWR primary environment, during the first cycles, preferential oxidation occurs along emerging dissociated dislocation and each cycle generates a new C-rich/Fe-rich oxide layer. Then, during cycling, the microstructure evolves from stacking fault into micro twinning and preferential oxidation occurs by continuous shearing and dissolution of the passive film. Beyond a certain crack depth (≤3 μm), the crack starts to propagate with a direction close to a 90 degrees angle from the surface. The crack continues its propagation by successive generation of shear bands and fatigue striations at each cycle up to failure. The role of corrosion hydrogen on these processes is finally discussed. (author)

In situ neutron diffraction study of grain-orientation-dependent phase transformation in 304L stainless steel at a cryogenic temperature

International Nuclear Information System (INIS)

Tao Kaixiang; Wall, James J.; Li, Hongqi; Brown, Donald W.; Vogel, Sven C.; Choo, Hahn

2006-01-01

In situ time-of-flight neutron diffraction was performed to investigate the martensitic phase transformation during quasistatic uniaxial compression testing of 304L stainless steel at 300 and 203 K. In situ neutron diffraction enabled the bulk measurement of intensity evolution for various hkl atomic planes during the austenite (fcc) to martensite (hcp and bcc) phase transformation. Based on the neutron diffraction patterns, the martensite phases were observed from the very beginning of the plastic deformation at 203 K. However, at 300 K, no newly formed martensite, except a small amount of preexisting hcp phase, was observed throughout the test. From the changes in the relative intensities of individual hkl atomic planes, the grain-orientation-dependent phase transformation was investigated. The preferred orientation of the newly formed martensite grains was also investigated for the sample deformed at 203 K using neutron diffraction. The results reveal the orientation relationships between the austenite and the newly formed martensites. The fcc grain family diffracting with (200) plane normal parallel to the loading axis is favored for the fcc to bcc transformation and the bcc (200) plane normals are primarily aligned along the loading direction. For the fcc to hcp transformation, the fcc grains with (111) plane normals at an angle in between about 10 deg. and 50 deg. to the loading direction are favored

The Aqueous Electrochemical Response of TiC–Stainless Steel Cermets

Directory of Open Access Journals (Sweden)

Chukwuma Onuoha

2018-05-01

Full Text Available A family of TiC–stainless steel ceramic–metal composites, or cermets, has been developed in the present study, using steel grades of 304 L, 316 L, or 410 L as the binder phase. Melt infiltration was used to prepare the cermets, with the steel binder contents varying between 10–30 vol. %. The corrosion behaviour was evaluated using a range of electrochemical techniques in an aqueous solution containing 3.5 wt. % NaCl. The test methods included potentiodynamic, cyclic, and potentiostatic polarisation. The corroded samples were subsequently characterised using scanning electron microscopy (SEM and energy dispersive X-ray spectroscopy (EDS, while the post-corrosion solutions were analysed using inductively coupled plasma optical emission spectroscopy (ICP-OES to determine the residual ionic and particulate material removed from the cermets during electrochemical testing. It was demonstrated that the corrosion resistance was enhanced through decreasing the steel binder content, which arises due to the preferential dissolution of the binder phase, while the TiC ceramic remains largely unaffected. Increasing corrosion resistance was observed in the sequence TiC-304 L > TiC-316 L > TiC-410 L.

Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

Science.gov (United States)

Switzner, Nathan

Friction welding, a solid-state joining method, is presented as a novel alternative process step for lining mild steel pipe and forged components internally with a corrosion resistant (CR) metal alloy for petrochemical applications. Currently, fusion welding is commonly used for stainless steel overlay cladding, but this method is costly, time-consuming, and can lead to disbonding in service due to a hard martensite layer that forms at the interface due to partial mixing at the interface between the stainless steel CR metal and the mild steel base. Firstly, the process parameter space was explored for inertia friction butt welding using AISI type 304L stainless steel and AISI 1018 steel to determine the microstructure and mechanical properties effects. A conceptual model for heat flux density versus radial location at the faying surface was developed with consideration for non-uniform pressure distribution due to frictional forces. An existing 1 D analytical model for longitudinal transient temperature distribution was modified for the dissimilar metals case and to account for material lost to the flash. Microstructural results from the experimental dissimilar friction welds of 304L stainless steel to 1018 steel were used to discuss model validity. Secondly, the microstructure and mechanical property implications were considered for replacing the current fusion weld cladding processes with friction welding. The nominal friction weld exhibited a smaller heat softened zone in the 1018 steel than the fusion cladding. As determined by longitudinal tensile tests across the bond line, the nominal friction weld had higher strength, but lower apparent ductility, than the fusion welds due to the geometric requirements for neck formation adjacent to a rigid interface. Martensite was identified at the dissimilar friction weld interface, but the thickness was smaller than that of the fusion welds, and the morphology was discontinuous due to formation by a mechanism of solid

Investigating early stages of biocorrosion with XPS: AISI 304 stainless steel exposed to Burkholderia species

Science.gov (United States)

Johansson, Leena-Sisko; Saastamoinen, Tuomas

1999-04-01

We have investigated the interactions of an exopolymer-producing bacteria, Burkholderia sp. with polished AISI 304 stainless steel substrates using X-ray photoelectron spectroscopy (XPS). Steel coupons were exposed to the pure bacteria culture in a specially designed flowcell for 6 h during which the experiment was monitored in situ with an optical microscope. XPS results verified the formation of biofilm containing extracellular polymer on all the samples exposed to bacteria. Sputter results indicated that some ions needed for metabolic processes were trapped within the biofilm. Changes in the relative Fe concentration and Fe 2p peak shape indicated that also iron had accumulated into the biofilm.

Experimental study on uniaxial cyclic ratcheting behavior of 304 stainless steel at room temperature

International Nuclear Information System (INIS)

Yang Xianjie; Gao Qing; Cai Lixun; Liu Yujie

2004-01-01

The cyclic tests for 304 stainless steel with solution heat treatment under uni-axial cyclic straining and stressing were carried out systematically. The effects of the cyclic engineering stress amplitude history with constant mean stress, the mean engineering stress history with constant cyclic stress amplitude and the stress amplitude histories with the specific mean stress increment per cycle on the uni-axial ratcheting deformation behavior were investigated. Some significant results are obtained

Sensitiaztion of austenitic stainless steels and its significance as regards stress-corrosion cracking of BWR pipe systems

International Nuclear Information System (INIS)

Roberts, W.; Otterberg, R.

1984-05-01

A critical literature evaluation dealing with sensitization of austenitic stainless steels and its importance in the context of intergranular stress-corrosion cracking (IGSCC) in high-temperature, oxygenated water is presented. The factors influencing the degree of sensitization are discussed, principally for type-304 stainless steels, both as regards sensitization arising as a result of isothermal holding within the critical temperature range and weld sensitization. The phenomenon of low-temperature sensitization is described and its potential significance under BWR operating conditions speculated upon. The principal features of and mechanisms controlling IGSCC of sensitized 304 steels in BWR-type environments are reviewed and some thoughts are given to the relevance of laboratory SCC testing in predicting the occurrence of cracking in actual BWR systems. Finally various countermeasures against IGSCC in existing and projected reactors are presented and discussed. (Author)

Analysis of AISI 304 Tensile Strength as an Anchor Chain of Mooring System

Science.gov (United States)

Hamidah, I.; Wati, R.; Hamdani, R. A.

2018-05-01

The background of this research is the use of mild steel (i.e., St37) as anchor chain that works on the corrosive environment of seawater which is possible to decrease its tensile strength. The longer soaked in seawater, the more significant the lowering of its tensile strength. Anchor chain needs to be designed by considering its tensile strength and corrosion resistance, so it’s able to support mooring system well. The primary purpose of this research is obtaining the decreasing of stainless steel 304 (AISI 304) tensile strength which is corroded by seawater as anchor chain of the mooring system. It is also essential to obtain the lifetime of AISI304 and St37 as anchor chain with the same load, the corrosion rate of AISI 304, and St 37 in seawater. The method which was employed in this research is an experiment with four pieces of stainless steel AISI 304, and of St 37 corrosion testing samples, six pieces of stainless steel 304, and six pieces of St 37 for tensile testing samples. The result of this research shows that seawater caused stainless steel AISI 304 as anchor chain has decreased of tensile strength about 1.68 % during four weeks. Also, it indicates that AISI 304 as anchor chain has a lifetime about 130 times longer than St 37. Further, we found that the corrosion rate of stainless steel 304 in seawater is 0.2042 mpy in outstanding category, while the St 37 samples reached up to 27.0247 mpy ranked as fair category. This result recommends that AISI 304 more excellence than St 37 as anchor chain of the mooring system.

Influence of carbide precipitation upon hydrogen fragilization of an AISI 304 steel

International Nuclear Information System (INIS)

Hazarabedian, A.E.; Ovejero Garcia, J.

1991-01-01

The present work deals with austenitic stainless steels for a family of steels that is renowned for its high resistance to hydrogen fragilization. Nevertheless, these steels may suffer hydrogen fragilization under severe working conditions. This fact is strongly dependent on many factors -composition, grain size, other phases present, corrosion sensitivity, etc.-. While there are studies that show how intergranular corrosion is influenced by corrosion sensitivity -mainly due to carbide precipitation in grain boundaries-, there are no reports about the effect of the carbide precipitation itself on hydrogen fragilization for these steels. (Author) [es

Sliding behavior of boron ion-implanted 304 stainless steel

International Nuclear Information System (INIS)

Shrivastava, S.; Jain, A.; Singh, C.

1995-01-01

The authors have studied the influence of boron ion implantation on the friction and wear behavior of 304 stainless steel. The authors find an increase in microhardness following implantation. The authors also observed a reduction in wear and coefficient of friction. They have measured the microhardness, inside the wear tracks and have found a large increase in the values in the unimplanted specimens and only a small increase in the implanted specimens. These observations have thrown light on the change in the wear mechanism between the two cases. The authors have also used Scanning Electron Microscopy and Energy Dispersive Analysis of X-rays, to characterize the differences in the mode of wear. The change in wear behavior is brought about by the ability of boron to prevent the surface from transforming into a hard brittle layer during wear

Sensitization behaviour of modified 316N and 316L stainless steel weld metals after complex annealing and stress relieving cycles

International Nuclear Information System (INIS)

Parvathavarthini, N.; Dayal, R.K.; Khatak, H.S.; Shankar, V.; Shanmugam, V.

2006-01-01

Sensitization behaviour of austenitic stainless steel weld metals prepared using indigenously developed modified 316N (C = 0.05%; N = 0.12%) and 316L (C = 0.02%; N = 0.07%) electrodes was studied. Detailed optical and scanning electron microscopic examination was carried out to understand the microstructural changes occurring in the weld metal during isothermal exposure at various temperatures ranging from 500 deg. C to 850 deg. C (773-1123 K). Based on these studies the mechanism of sensitization in the austenite-ferrite weld metal has been explained. Time-temperature-sensitization (TTS) diagrams were established using ASTM A262 Practice E test. From the TTS diagrams, critical cooling rate (CCR) above which there is no risk of sensitization was calculated for both materials. The heating/cooling rates to be followed for avoiding sensitization during heat treatment cycles consisting of solution-annealing and stress-relieving in fabrication of welded components of AISI 316LN stainless steel (SS) were estimated taking into account the soaking time and the number of times the component undergoes thermal excursions in the sensitization regime. The results were validated by performing controlled heating and cooling heat treatment trials on welded specimens

In-reactor precipitation and ferritic transformation in neutron-irradiated stainless steels

International Nuclear Information System (INIS)

Porter, D.L.; Wood, E.L.

1979-01-01

Ferritic transformation (γ→α) was observed in type 304L, 20% cold-worked AISI 316, and solution-annealed AISI 316 stainless steels when subjected to fast neutron irradiation. Each material demonstrated an increasing propensity for transformation with increasing irradiation temperature between 40 and 550 0 C. Irradiation-induced segregation of Ni solute to precipitates was found not to be a controlling factor in the transformation kinetics in 304L. Similar composition data from 316 materials demonstrates a much greater dependence of matrix Ni depletion by precipitation reactions during neutron irradiation. The 316 data establishes a strong link between such depletion and the observed γ→α transformation. Moreover, the lack of correlation between precipitate-related Ni depletion and the γ→α transformation in 304L can be related to the fact that irradiation-induced voids nucleate very quickly in 304L steel during irradiation. These voids present competing sites for Ni segregation through a defect drag mechanism, and hence Ni segregates to voids rather than to precipitates, as evidenced by observed stable γ shells around voids in areas of complete transformation. (Auth.)

Evolution of stainless steels in nuclear industry

International Nuclear Information System (INIS)

Tavassoli, Farhad

2010-01-01

Starting with the stainless steels used in the conventional industry, their adoption and successive evolutions in the nuclear industry, from one generation of nuclear reactors to another, is presented. Specific examples for several steels are given, covering fabrication procedures, qualification methods, property databases and design allowable stresses, to show how the ever-increasing demands for better performance and reliability, in particular under neutron irradiation, have been met. Particular attention is paid to the austenitic stainless steels types 304L, 316L, 316L(N), 316L(N)-IG, titanium stabilized grade 321, precipitation strengthened alloy 800, conventional and low activation ferritic/martensitic steels and their oxygen dispersion strengthening (ODS) derivatives. For each material, the evolution of the associated filler metal and welding techniques are also presented. (author)

Constitutive modeling for uniaxial time-dependent ratcheting of SS304 stainless steel

International Nuclear Information System (INIS)

Kan Qianhua; Kang Guozheng; Zhang Juan

2007-01-01

Based on the experimental results of uniaxial time-dependent ratcheting behavior of SS304 stainless steel at room temperature and 973K, a new time-dependent constitutive model was proposed. The model describes the time-dependent ratcheting by adding a static/thermal recovery into the Abdel-Karim-Ohno non-linear kinematic hardening rule. The capability of the model to describe the time-dependent ratcheting was discussed by comparing the simulations with the corresponding experimental results. It is shown that the revised unified viscoplastic model can simulate the time-dependent ratcheting reasonably both at room and high temperatures. (authors)

Superficial and electrochemical study of stainless steel 304l with an inhibitory protective coating (TiO{sub 2} and ZrO{sub 2}); Estudio superficial y electroquimico de acero inoxidable 304L con una capa protectora inhibidora (TiO{sub 2} y ZrO{sub 2})

Energy Technology Data Exchange (ETDEWEB)

Davila N, M. L.; Contreras R, A.; Arganis J, C. R., E-mail: aida.contreras@inin.gob.mx [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

2014-10-15

The degradation mechanisms in the boiling water reactors (BWR) have been an alert focus for owners, especially the cracking by stress corrosion cracking (SCC), therefore different techniques have been studied to inhibit this problem inside which is the water injection of hydrogen feeding (HWC, Hydrogen Water Chemistry), together with the noble metals injection (NMCA, Nobel Metal Chemical Addition) and the ceramic materials injection that form an inhibitory protective coating (Ipc). In this work the Ipc was simulated, for which were carried out hydro-thermals deposits starting from suspensions of 1000 ppm of zirconium oxide in its crystalline phase baddeleyite and titanium oxides in its anatase and rutile phases, on test tubes of stainless steel 304l previously rusty under simulated conditions of pressure and temperature of a BWR (288 C and 8 MPa). The superficial characterization was realized by scanning electron microscopy, energy-dispersive of X-ray and X-ray diffraction. The capacity to mitigate the corrosion was studied with the electrochemical technique of Tafel polarization (288 C and 8 MPa). The steel presents the formation of two oxide coatings formed by magnetite and hematite. The baddeleyite presents a deposit more thick and homogeneous it also presents the most negative electrochemical potential of corrosion, what indicates that it has the bigger capacity to mitigate the SCC. (Author)

Comparison of material property specifications of austenitic steels in fast breeder reactor technology

International Nuclear Information System (INIS)

Vanderborck, Y.; Van Mulders, E.

1985-01-01

Austenitic stainless steels are very widely used in components for European Fast Breeder Reactors. The Activity Group Nr.3 ''Materials'', within Working Group ''Codes and Standards'' of the Fast Reactor Co-Ordination Committee of the European Communities, has decided to initiate a study to compare the material property specifications of the austenitic stainless steel used in the European Fast Breeder Technology. Hence, this study would allow one to view rapidly the designation of a particular steel grade in different European countries and to compare given property values for a same grade. There were dissimilarities, differences or voids appear, it could lead to an attempt to complete and/or to uniformize the nationally given values, so that on a practical level interchangeability, availability and use ease design and construction work. A selection of the materials and of their properties has been made by the Working Group. Materials examined are Stainless Steel AISI 304, 304 L, 304 LN, 316, 316 L, 316 LN, 316''Ti stab.'', 316''Nb stab''., 321, 347

Hydrogen embrittlement of austenitic stainless steels revealed by deformation microstructures and strain-induced creation of vacancies

International Nuclear Information System (INIS)

Hatano, M.; Fujinami, M.; Arai, K.; Fujii, H.; Nagumo, M.

2014-01-01

Hydrogen embrittlement of austenitic stainless steels has been examined with respect to deformation microstructures and lattice defects created during plastic deformation. Two types of austenitic stainless steels, SUS 304 and SUS 316L, uniformly hydrogen-precharged to 30 mass ppm in a high-pressure hydrogen environment, are subjected to tensile straining at room temperature. A substantial reduction of tensile ductility appears in hydrogen-charged SUS 304 and the onset of fracture is likely due to plastic instability. Fractographic features show involvement of plasticity throughout the crack path, implying the degradation of the austenitic phase. Electron backscatter diffraction analyses revealed prominent strain localization enhanced by hydrogen in SUS 304. Deformation microstructures of hydrogen-charged SUS 304 were characterized by the formation of high densities of fine stacking faults and ε-martensite, while tangled dislocations prevailed in SUS 316L. Positron lifetime measurements have revealed for the first time hydrogen-enhanced creation of strain-induced vacancies rather than dislocations in the austenitic phase and more clustering of vacancies in SUS 304 than in SUS 316L. Embrittlement and its mechanism are ascribed to the decrease in stacking fault energies resulting in strain localization and hydrogen-enhanced creation of strain-induced vacancies, leading to premature fracture in a similar way to that proposed for ferritic steels

Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores.

Directory of Open Access Journals (Sweden)

Elaine Black

Full Text Available Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2 is a standard laboratory method that employs American Iron and Steel Institute (AISI Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a

Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores.

Science.gov (United States)

Black, Elaine; Owens, Krista; Staub, Richard; Li, Junzhong; Mills, Kristen; Valenstein, Justin; Hilgren, John

2017-01-01

Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2) is a standard laboratory method that employs American Iron and Steel Institute (AISI) Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA)-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a suitable

Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores

Science.gov (United States)

Owens, Krista; Staub, Richard; Li, Junzhong; Mills, Kristen; Valenstein, Justin; Hilgren, John

2017-01-01

Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2) is a standard laboratory method that employs American Iron and Steel Institute (AISI) Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA)-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a suitable

Stablization of Nanotwinned Microstructures in Stainless Steels Through Alloying and Microstructural Design

Science.gov (United States)

2013-08-23

Effects of carbon content, deformation, and interfacial energetics on carbide precipitation and corrosion sensitization in 304 stainless steel , Acta...Alumina- Forming Austenitic Stainless Steels Strengthened by LAves Phase and MC Carbide Precipitates , Metallurgical and Materials Transactions A...nano- precipitate engineering---of nanotwinned stainless steels . This preliminary work has provided valuable insight into the mechanisms responsible

Fatigue assessment by energy approach during tensile tests on AISI 304 steel

Directory of Open Access Journals (Sweden)

A. Risitano

2017-01-01

Full Text Available Estimation of the fatigue limit for steel ductile materials using non-destructive methods is a topic of great interest to researchers today. In recent years, the method adopted has implemented infrared sensors to detect the surface temperature and correlate it with the fatigue limit. In previous paper, a new energy approach was proposed to investigate the fatigue limit during tensile test. The numerical procedure proposed by Chrysochoos is adopted to clean infrared images and applied to analyse the surface heat sources during tensile test. AISI 304 specimens with rectangular cross-sections are tested. Moreover fatigue tests at increasing loads were carried out on steel by a stepwise succession, applied to the same specimen, for applying the thermographic method. The predictions of the fatigue limit, obtained by the analysis of the energy evolution during the static tests, were compared with the predictions obtained applying the thermographic method during fatigue tests.

Inhibition of intergranular stress corrosion cracking of sensitized type 304 stainless steel. Annual report

International Nuclear Information System (INIS)

Brown, B.F.

1977-01-01

The effectiveness of various inhibitors in mitigating stress corrosion cracking of stainless steel in hot aqueous environment was evaluated. The inhibitors studied were of three types: poly-oxy-anions, organic competitive absorbers, and simple cations; the corrosive medium was 4M NaCl acidified with H 2 SO 4 to ph of about 2.3. The following conclusions were reached: pH does not affect cracking kinetics in a sensitive way; cracking time is highly dependent on chloride concentrations; poly-oxy-anions do not perform well; organics offer some possibilities as inhibitors; cationic additives can have effects varying from trivial to total suppression of cracking--behavior is both cation and concentration dependent. 2 figures, 5 tables

Role of twinning and transformation in hydrogen embrittlement of austenitic stainless steels

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1977-01-01

Internal hydrogen embrittlement may be viewed as an extreme form of environmental embrittlement that arises following prolonged exposure to a source of hydrogen. Smooth bar tensile specimens of three stainless steels saturated with deuterium (approximately 200 mol D 2 /m 3 ) were pulled to failure in air at 200 to 400 0 K or in liquid nitrogen at 78 0 K. In Type 304L stainless steel and Tenelon ductility losses are a maximum around 200 to 273 0 K; Type 310 stainless steel is not embrittled at this hydrogen concentration. A distinct change in fracture mode accompanies hydrogen embrittlement, with fracture proceeding along coherent boundaries of pre-existing annealing twins. This fracture path is observed in Tenelon at 78 0 K even when hydrogen is absent. There is also a change in fracture appearance in specimens with no prior exposure to hydrogen if they are pulled to failure in high-pressure hydrogen. The fracture path is not identifiable, however. Magnetic response measurements and changes in the stress-strain curves show that hydrogen suppresses formation of strain-induced α'-martensite at 198 0 K in both Type 304L stainless steel and Tenelon, but there is little effect in Type 304L stainless at 273 0 K

Establishing precursor events for stress corrosion cracking initiation in type 304L stainless steel

International Nuclear Information System (INIS)

Khan, M.U.F.; Raja, V.S.; Roychowdhury, S.; Kain, V.

2015-01-01

The present study attempts to establish slip band emergence, due to localized deformation, as a precursor event for SCC initiation in type 304L SS. The unidirectional tensile loading was used for straining flat tensile specimen, less than 10% strain, in air, 0.5 M NaCl + 0.5 M H 2 SO 4 and boiling water reactor (BWR) simulated environment (288 C. degrees, 10 MPa). The surface features were characterized using optical microscopy, scanning electron microscopy (including electron backscattered diffraction-EBSD) and atomic force microscopy. The study shows that with increase in strain level, during unidirectional slow strain rate test (SSRT), average slip band height increases in air and the attack on slip lines occurs in acidified chloride environment. In BWR simulated environment, preferential oxidation on slip lines and initiation of a few cracks on some of the slip lines are observed. Based on the observation, the study suggests slip bands, formed due to localized deformation, to act as a precursor for SCC initiation. (authors)

Oxide Evolution in ODS Steel Resulting From Friction Stir Welding

Science.gov (United States)

2014-06-01

the SZ on both the AS and RS of 304L stainless steel , from [16]. ...........................................12  Figure 7.  Past research conditions...being done on void swelling and embrittlement effects. Reduced activation ferritic/ martensitic (RAFM) steels and oxide dispersion strengthened (ODS...growth by grain boundary pinning at higher temperatures. Another type of ODS steel is 9-Cr martensitic steel , which is not considered in this research

Irradiation-induced precipitates in a neutron irradiated 304 stainless steel studied by three-dimensional atom probe

Energy Technology Data Exchange (ETDEWEB)

Toyama, T., E-mail: ttoyama@imr.tohoku.ac.jp [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University, Narita-cho 2145-2, Oarai, Ibaraki 311-1313 (Japan); Nozawa, Y. [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University, Narita-cho 2145-2, Oarai, Ibaraki 311-1313 (Japan); Van Renterghem, W. [SCK-CEN, Nuclear Materials Science Institute, Boeretang 200, 2400 Mol (Belgium); Matsukawa, Y.; Hatakeyama, M.; Nagai, Y. [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University, Narita-cho 2145-2, Oarai, Ibaraki 311-1313 (Japan); Al Mazouzi, A. [EDF R and D, Avenue des Renardieres Ecuelles, 77818 Moret sur Loing Cedex (France); Van Dyck, S. [SCK-CEN, Nuclear Materials Science Institute, Boeretang 200, 2400 Mol (Belgium)

2011-11-15

Highlights: > Irradiation-induced precipitates in a 304 stainless steel were investigated by three-dimensional atom probe. > The precipitates were found to be {gamma}' precipitates (Ni{sub 3}Si). > Post-irradiation annealing was performed to discuss the contribution of the precipitates to irradiation-hardening. - Abstract: Irradiation-induced precipitates in a 304 stainless steel, neutron-irradiated to a dose of 24 dpa at 300 deg. C in the fuel wrapper plates of a commercial pressurized water reactor, were investigated by laser-assisted three-dimensional atom probe. A high number density of 4 x 10{sup 23} m{sup -3} of Ni-Si rich precipitates was observed, which is one order of magnitude higher than that of Frank loops. The average diameter was {approx}10 nm and the average chemical composition was 40% Ni, 14% Si, 11% Cr and 32% Fe in atomic percent. Over a range of Si concentrations, the ratio of Ni to Si was {approx}3, close to that of {gamma}' precipitate (Ni{sub 3}Si). In some precipitates, Mn enrichment inside the precipitate and P segregation at the interface were observed. Post-irradiation annealing was performed to discuss the contribution of the precipitates to irradiation-hardening.

Microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steel

International Nuclear Information System (INIS)

Park, Ji Yoon; Kim, Kwan Hyu; Choe, Han Cheol

1999-01-01

The microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steels have been studied. AISI 304 stainless steels containing 0.1∼1.0 wt% Ti were fabricated by using vacuum furnace and followed by solutionization treatment at 1050 .deg. C for 1hr. The specimens were coated by Ti and TiN with 1 μm and 2 μm thickness by electron-beam PVD method. The microstructure and phase analysis were carried out by using XRD, WDS and SEM. Mechanical properties such as hardness (micro-Vickers) and wear resistance were examined. Coated films showed fine columnar structure and some defects. Surface roughness increased in all specimens after TiN coating. XRD patterns showed that the TiN(111) peak was major in TiN single-layer and the other peaks were very weak, but TiN(220) and TiN(200) peaks were developed in Ti/TiN double-layer. The hardness of the coating film was higher in Ti/TiN double-layer than in TiN single-layer and not affected by the Ti content of substrate. Ti/TiN double-layer showed better wear resistance than TiN single-layer. The observed wear traces were sheared type in all coated specimens

X-ray photoelectron spectroscopy studies of hard coatings formed by titanium on 304 stainless steel

International Nuclear Information System (INIS)

Nair, M.R.; Kothari, D.C.; Rangwala, A.A.; Lal, K.B.; Prabhawalkar, P.D.; Raole, P.M.

1986-01-01

Titanium ions are implanted (at 30 keV) in 304 stainless steel to a dose of 1.8x10 17 ions cm -2 using 15 μA cm -2 and 5 μA cm -2 beam current densities for specimens 2 and 3 respectively. X-ray photoelectron spectroscopy (XPS) measurements are performed at different temperatures. The microhardness of implanted and unimplanted specimens is also measured. In specimen 2 the microhardness does not increase significantly and XPS measurements give evidence of carburized surface alloy formation. At 250 0 C TiO 2 is detected on the surface and it migrates into the bulk phase above 350 0 C. In specimen 3 the XPS measurements exhibit an absence of iron owing to the radiation-induced segregation of titanium on the surface. This specimen shows an increase in microhardness. The XPS measurements reveal a layer of (TiC x -C) on the surface which is suggested to be responsible for the increase in microhardness. Upon heating, TiC x is seen to move into the bulk phase and the carbon concentration is increased. These changes occurring at higher temperatures are suggested as having an effect on the wear-resistant properties of titanium-implanted 304 stainless steel. (orig.)

Acoustic emission under biaxial stresses in unflawed 21-6-9 and 304 stainless steel

International Nuclear Information System (INIS)

Hamstad, M.A.; Leon, E.M.; Mukherjee, A.K.

1980-01-01

Acoustic emission (AE) testing has been carried out with uniaxial and biaxial (2:1 stress ratio) stressing of smooth samples of 21-6-9 and 304 stainless steel (SS). Uniaxial testing was done with simple tensile and compression samples as well as with the special biaxial specimens. Biaxial tensile stressing was accomplished with a specially designed specimen, which had been used previously to characterize AE in 7075 aluminum under biaxial stressing. Results were obtained for air-melt and for vacuum-melt samples of 21-6-9 SS. The air-melt samples contain considerably more inclusion particles than the vacuum-melt samples. For the 304 SS, as received material was examined. To allow AE correlations with microstructure, extensive characterization of the 21-6-9 microstructure was carried out. Significant differences in AE occur in biaxially stressed specimens as compared to uniaxially stressed samples. 15 figures, 3 tables

Phase transition in a shock loaded 304 stainless steel

International Nuclear Information System (INIS)

Naulin, G.

1989-11-01

Systematic shock recovery experiments have been performed on a Z2 CN 18-10 stainless steel (304 AISI), shocked in a pressure range of 5-13 GPa. The pulse durations lay between 0.1 μs and 2 μs. The phases transformation γ (fcc) to α' (bcc) is studied. The evolution of microstructures, the nucleation and the coalescence of α' phase embryos have been observed by TEM examinations. Quantitative measurements of the α' phase allow to plot diagrams of transformed phase versus shock pressure and pulse duration. Manganin gages allow to know the pressure evolution during the impact. The Olson and Cohen model describes the development of the α' phase versus the plastic deformation. An adaptation of this model has been developed, which describes the development of the α' phase versus shock pressure and pulse duration. Theoretical laws give a good correlation with experimental results [fr

Influence of deformation on SCC susceptibility of austenitic stainless steel in PWR primary water

Energy Technology Data Exchange (ETDEWEB)

Kaneshima, Yoshiari; Totsuka, Nobuo; Nakajima, Nobuo [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2001-09-01

Slow strain rate tests (SSRT) were carried out to evaluate the SCC susceptibility of four types of austenitic stainless steels (SUS304, SUS316, SUS304L and SUS316L) in PWR primary water. The influence of deformation on SCC susceptibility of SUS316 was studied. All types of stainless steel were susceptible to SCC, and the SCC susceptibility varied depending on the steel type. The comparison of the SSRT results and tensile test in air based on the reduction of area measurement showed that the SCC susceptibility increased with increasing the degree of deformation. For explaining the influence of deformation on SCC susceptibility, it is necessary to evaluate both intergranular and transgranular fractures. (author)

Effect of solution treatment conditions on the sensitization of austenitic stainless steel

Directory of Open Access Journals (Sweden)

XIAOFEI YU

2009-11-01

Full Text Available In this study, the impact of the conditions of solution treatment on the degree of sensitization (DOS of austenitic stainless steel (AISI 304 was investigated in detail. The results derived from the electrochemical potentiodynamic reactivation (EPR test indicated that the DOS decreased as the solution treatment temperature and time increased. The reason for this was studied via the SEM morphologies and EDS results, which indicated that the grain size influenced the DOS. Furthermore, cellular automaton (CA was utilized to simulate grain growth, the precipitation of Cr-rich carbides and the three dimensional distribution of the chromium concentration, which vividly illuminated the effect of the grain size on the DOS and was in accordance with the experiment results.

Plasma-induced surface degradation in 304 stainless steel used for TRIAM-1M limiter

International Nuclear Information System (INIS)

Tsukuda, N.; Kuramoto, E.; Tokunaga, K.; Muroga, T.; Yoshida, N.; Itoh, S.

1994-01-01

Surface degradation in a 304 stainless steel limiter of TRIAM-1M by long-pulse discharge during long period operation has been examined by means of X-ray diffraction, scanning electron microscopy and dynamical microindentation tests. Particular exfoliation and hardening of the surface of the electron drift side were observed. These result from the formation of α prime martensite induced by hydrogen in the plasma. The stability of the martensitic phase has been studied by annealing experiments on the cathodically hydrogen charged 316 stainless steel by X-ray diffraction. Both ε and α prime martensites were formed by 22 h cathodic charging. The former reverts to γ-phase and/or converts to α prime martensite below 723 K and the latter reverts to γ-phase below 923 K, repectively. ((orig.))

Effects of fluoride and other halogen ions on the external stress corrosion cracking of Type 304 austenitic stainless steel

International Nuclear Information System (INIS)

Whorlow, K.M.; Hutto, F.B. Jr.

1997-07-01

The drip procedure from the Standard Test Method for Evaluating the Influence of Thermal Insulation on External Stress Corrosion Cracking Tendency of Austenitic Stainless Steel (ASTM C 692-95a) was used to research the effect of halogens and inhibitors on the External Stress Corrosion Cracking (ESCC) of Type 304 stainless steel as it applies to Nuclear Regulatory Commission Regulatory Guide 1.36, Nonmetallic Thermal Insulation for Austenitic Stainless Steel. The solutions used in this research were prepared using pure chemical reagents to simulate the halogens and inhibitors found in insulation extraction solutions. The results indicated that sodium silicate compounds that were higher in sodium were more effective for preventing chloride-induced ESCC in Type 304 austenitic stainless steel. Potassium silicate (all-silicate inhibitor) was not as effective as sodium silicate. Limited testing with sodium hydroxide (all-sodium inhibitor) indicated that it may be effective as an inhibitor. Fluoride, bromide, and iodide caused minimal ESCC which could be effectively inhibited by sodium silicate. The addition of fluoride to the chloride/sodium silicate systems at the threshold of ESCC appeared to have no synergistic effect on ESCC. The mass ratio of sodium + silicate (mg/kg) to chloride (mg/kg) at the lower end of the NRC RG 1.36 Acceptability Curve was not sufficient to prevent ESCC using the methods of this research

Influence of surface finish on the high cycle fatigue behavior of a 304L austenitic stainless steel

International Nuclear Information System (INIS)

Petitjean, S.

2003-06-01

This work has dealt with the influence of surface finish on the high cycle fatigue behavior of a 304L. The role played by roughness, surface hardening and residual stresses has been particularly described. First part of this study has consisted of the production of several surface finishes. These latter were obtained by turning, grinding, mechanical polishing and sandblasting. The obtained surfaces were then characterised in terms of roughness, hardening, microstructure and residual stresses. Fatigue tests were finally conducted under various stress ratios or mean stresses at two temperatures (25 C and 300 C). Results clearly evidenced an effect of the surface integrity on the fatigue resistance of the 304L. This influence is nevertheless more pronounced at ambient temperature and for a positive mean stress. For all explored testing conditions, the lowest endurance limit was obtained for ground specimens whereas polished samples exhibited the best fatigue strength. Results also cleared out a detrimental influence of a positive mean stress in the case of specimens having surface defaults of a great acuity. The study of the relative effect of each of the surface parameter, under a positive stress ratio and at the ambient temperature, showed that roughness profile and surface hardening are the two more influential factors. The role of the residual stresses remains negligible due to their rapid relaxation during the application of the first cycles of fatigue. The estimation of the initiation and propagation periods showed that mechanisms differed as a function of the applied stress ratio. Crack propagation is governed by the parameter DK at a positive stress ratio and by Dep/2 in the case of tension-compression tests. (author)

CdTe and graphene co-sensitized TiO2 nanotube array photoanodes for protection of 304SS under visible light

International Nuclear Information System (INIS)

Li, Hong; Wang, Xiutong; Hou, Baorong; Zhang, Liang

2015-01-01

CdTe/graphene/TiO 2 films that served as photoanodes for cathodic protection application were prepared by an electrochemical deposition method. The deposition of graphene and CdTe nanoparticles (NPs) on the surface of the TiO 2 nanotubes was confirmed by scanning electron microscope and transmission electron microscopy. The composites exhibited high light absorption in both the UV and visible light region. The results indicated that TiO 2 nanotube photoelectrodes sensitized by 20-cycle graphene and 30-cycle CdTe NPs exhibited effective photocathodic protection properties for 304 stainless steel (304SS) under the visible-light illumination, with an photopotential of −750 mV versus saturated calomel electrode and a current density of 560 μA cm −2 . Due to the efficient photogenerated charge separation, the three-component CdTe/graphene/TiO 2 showed stronger photoresponse than pure TiO 2 under visible-light illumination. In summary, the CdTe/graphene could improve the photocathodic protection properties of TiO 2 films. (paper)

Effect of Ultrasonic Nano-Crystal Surface Modification (UNSM) on the Passivation Behavior of Aged 316L Stainless Steel.

Science.gov (United States)

Kim, Ki-Tae; Lee, Jung-Hee; Kim, Young-Sik

2017-06-27

Stainless steels have good corrosion resistance in many environments but welding or aging can decrease their resistance. This work focused on the effect of aging time and ultrasonic nano-crystal surface modification on the passivation behavior of 316L stainless steel. In the case of slightly sensitized 316L stainless steel, increasing the aging time drastically decreased the pitting potential, increased the passive current density, and decreased the resistance of the passive film, even though aging did not form chromium carbide and a chromium depletion zone. This behavior is due to the micro-galvanic corrosion between the matrix and carbon segregated area, and this shows the importance of carbon segregation in grain boundaries to the pitting corrosion resistance of stainless steel, in addition to the formation of the chromium depletion zone. UNSM (Ultrasonic Nano Crystal Surface Modification)-treatment to the slightly sensitized 316L stainless steel increased the pitting potential, decreased the passive current density, and increased the resistance of the passive film. However, in the case of heavily sensitized 316L stainless steel, UNSM-treatment decreased the pitting potential, increased the passive current density, and decreased the resistance of the passive film. This behavior is due to the dual effects of the UNSM-treatment. That is, the UNSM-treatment reduced the carbon segregation, regardless of whether the stainless steel 316L was slightly or heavily sensitized. However, since this treatment made mechanical flaws in the outer surface in the case of the heavily sensitized stainless steel, UNSM-treatment may eliminate chromium carbide, and this flaw can be a pitting initiation site, and therefore decrease the pitting corrosion resistance.

Progress report on the influence of higher interpass temperatures on the integrity of austenitic stainless steel welded joints

Energy Technology Data Exchange (ETDEWEB)

Yarmuch, M.; Choi, L. [Alberta Research Council, Edmonton, AB (Canada); Armstrong, K.; Radu, I. [PCL Industrial Constructors Inc., Nisku, AB (Canada)

2008-07-01

This report discussed the progress of the Welding Productivity Group (TWPG) interpass temperature assessment project (ITAP). The project was initiated to evaluate the influence of interpass temperatures on the metallurgical, corrosive, and mechanical properties of austenitic stainless steel, carbon steel, and low-alloy pressure weldments. To date, the project has conducted experiments to determine if interpass temperatures in austenitic stainless steel weldments are higher than temperatures recommended by API requirements. Elevated interpass temperatures for various base materials have been evaluated. Preliminary metallurgical, mechanical, and laboratory corrosion data from 3 experiments with 304/304L and 316/316L stainless steel weldment test specimens has shown that no significant changes occur as a result of elevated interpass temperatures. Results from side bend specimens have demonstrated that elevated interpass temperatures produce acceptable weldment ductility. No intergranular cracking was observed during oxalic acid etch tests conducted for the 316/316L samples. Huey tests performed on the 304/304L specimens indicated that elevated interpass temperatures did not adversely affect the intergranular corrosion resistance of weldments with less than 3 weld passes. Huey tests performed on the 316 specimens showed a marked increase in corrosion rates and normalized weight losses. It was concluded that rates of attack correlate with the maximum interpass temperature and not the average weld metal ferrite number. 22 refs., 11 tabs., 12 figs.

Corrosion behaviour of dissimilar welds between ferritic-martensitic stainless steel and austenitic stainless steel from secondary circuit of CANDU NPP

International Nuclear Information System (INIS)

Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

2016-01-01

Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. The principal criteria for selecting a stainless steel usually is resistance to corrosion, and white most consideration is given to the corrosion resistance of the base metal, additional consideration should be given to the weld metal and to the base metal immediately adjacent to the weld zone. Our experiments were performed in chloride environmental on two types of samples: non-welded (410 or W 1.4006 ferritic-martensitic steel and 304L or W 1.4307 austenitic stainless steel) and dissimilar welds (dissimilar metal welds: joints between 410 ferritic-martensitic and 304L austenitic stainless steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and optic microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and ferritic-martensitic steel in solutions containing chloride ions. It was evaluated the corrosion rates of samples (welded and non-welded) by electrochemical methods. (authors)

CHOSEN PROPERTIES OF SANDWICH MATERIAL Ti-304 STAINLESS STEEL AFTER EXPLOSIVE WELDING

Directory of Open Access Journals (Sweden)

Dmytro Ostroushko

2011-05-01

Full Text Available The work deals with evaluation of joint of stainless steel 304 SS (sheet and commercially pure Ti both after welding explosion and followed-up annealing at 600°C/1.5h/air. The bonding line shows sinusoidal character with curls in crest unlike the trough of the sine curve. The heat treatment does not change the character of the interface. In work amplitude, wave length and the interface thickness were measured. Thickness of compressed cladded matrix of Ti was measured in area of crests and troughs. In crest of joint melted zones were studied, where complex oxides and intermetallic phases were revealed.

Neutron irradiation effect of thermally-sensitized stainless steels

Energy Technology Data Exchange (ETDEWEB)

Hide, Kouitiro [Central Research Inst. of Electric Power Industry, Komae, Tokyo (Japan). Komae Research Lab.

1998-03-01

Intergranular stress corrosion cracking (IGSCC) susceptibility of irradiated thermally-sensitized Type 304 Stainless Steels (SSs) was studied as a function of neutron fluence and correlated with mechanical responses of the materials. Neutron irradiation was carried out to neutron fluences up to 1.1 x 10{sup 24} n/m{sup 2} (E > 1MeV) at the light water reactor temperature in the Japan Material Test Reactor. The irradiated specimens were examined by slow strain rate stress corrosion cracking tests in 290degC pure water of 0.2 ppm dissolved oxygen concentration and microhardness measurements. The IGSCC susceptibility of the irradiated specimens increased with neutron fluence up to 1.1 x 10{sup 24} n/m{sup 2}. From an attempt to correlate the IGSCC susceptibility with the mechanical properties, an excellent correlation was identified between the susceptibility and microhardness increments at the grain boundary relative to the grain center. While intergranular corrosion rate of thermally sensitized SS increased with neutron fluence up to 1.1 x 10{sup 24} n/m{sup 2}, that of solution annealed SS did not change. The incremental grain boundary hardening and degradation of intergranular corrosion resistance may presumably be the major factors affecting IGSCC performance. (author)

SCC growth behavior of stainless steel weld heat-affected zone in hydrogenated high temperature water

International Nuclear Information System (INIS)

Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

2010-01-01

It is known that the SCC growth rate of stainless steels in high-temperature water is accelerated by cold-work (CW). The weld heat-affected-zone (HAZ) of stainless steels is also deformed by weld shrinkage. However, only little have been reported on the SCC growth of weld HAZ of SUS316 and SUS304 in hydrogenated high-temperature water. Thus, in this present study, SCC growth experiments were performed using weld HAZ of stainless steels, especially to obtain data on the dependence of SCC growth on (1) temperature and (2) hardness in hydrogenated water at temperatures from 250degC to 340degC. And then, the SCC growth behaviors were compared between weld HAZ and CW stainless steels. The following results have been obtained. Significant SCC growth were observed in weld HAZ (SUS316 and SUS304) in hydrogenated water at 320degC. The SCC growth rates of the HAZ are similar to that of 10% CW non-sensitized SUS316, in accordance with that the hardness of weld HAZ is also similar to that of 10% CW SUS316. Temperature dependency of SCC growth of weld HAZ (SUS316 and SUS304) is also similar to that of 10% CW non-sensitized SUS316. That is, no significant SCC were observed in the weld HAZ (SUS316 and SUS304) in hydrogenated water at 340degC. This suggests that SCC growth behaviors of weld HAZ and CW stainless steels are similar and correlated with the hardness or yield strength of the materials, at least in non-sensitized regions. And the similar temperature dependence between the HAZ and CW stainless steels suggests that the SCC growth behaviors are also attributed to the common mechanism. (author)

Effect of Ferrite Morphology on Sensitization of 316L Austenitic Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Jang, Hun; Lee, Jun Ho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2013-05-15

The sensitization behaviors of L-grade SSs having predominant austenitic structure with small amount of ferrite have not been well understood. In this regard, the effect of ferrite morphology on sensitization was investigated in this study. The sensitization behaviors of three heats of 316L and 316LN SSs were investigated, Stringer type of ferrite (316L - heat A and B) showed the early sensitization by chromium depletion at ferrite. austenite interface. And, later sensitization is due to GB sensitization. On the other hand, blocky type of ferrite (316L - heat C) showed lower DOS and higher resistance to GB sensitization. It could be due to sufficient supply of chromium from relatively large ferrite phase. As a consequence, the sensitization of 316L SSs could be affected by their ferrite morphology rather than ferrite content. The sensitized region was distinguishable from results of DL-EPR tests. It can be used as an effective method for evaluation of type of sensitization.

Small angle neutron scattering study of creep deformation and fracture of type 304 stainless steel

International Nuclear Information System (INIS)

Yoo, M.H.; Ogle, J.C.; Schneibel, J.H.; Swindeman, R.W.

1983-01-01

A small-angle neutron scattering (SANS) study has been performed to determine the size distribution of carbide precipitates that were formed during creep deformation in type 304 stainless steel. The hardening mechanism during primary creep by a fine dispersion of carbide particles in the matrix was confirmed by the SANS measurement and also by direct TEM observations. The size distribution of creep-induced cavities was also determined by SANS measurements after post-creep solution heat treatment. (author)

Small angle neutron scattering study of creep deformation and fracture of Type 304 stainless steel

International Nuclear Information System (INIS)

Yoo, M.H.; Ogle, J.C.; Schneibel, J.H.; Swindeman, R.W.

1982-01-01

A small-angle neutron scattering (SANS) study has been performed to determine the size distribution of carbide precipitates that were formed during creep deformation in Type 304 stainless steel. The hardening mechanism during primary creep by a fine dispersion of carbide particles in the matrix was confirmed by the SANS measurement and also by direct TEM observations. The size distribution of creep-induced cavities was also determined by SANS measurements after post-creep solution heat treatment

Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

OpenAIRE

Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

2010-01-01

Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

Hydrogen induced surface effects on the mechanical properties of type 304 stainless steel

International Nuclear Information System (INIS)

Silva, T.C.V. da; Pascual, R.; Miranda, P.E.V. de.

1983-01-01

The possibilities of modifying the mechanical properties of type 304 stainless steel by cathodic hydrogen charging were studied. The situations analysed included hydrogen embrittlement itself in tensile tests of hydrogen containing samples and the effects of delayed cracks in fatigue tests of hydrogenated and outgassed samples. SEM and TEM observations were also performed. It was found that hydrogen induced surface delayed cracks appear in great quantity during outgassing (of the order of several millions in a square centimeter). Hydrogen embrittlement was responsible for drastic losses in ductility in tension, while surface cracks severely reduced fatigue life. (author) [pt

Experimental study on uniaxial ratcheting deformation and failure behavior of 304 stainless steel

International Nuclear Information System (INIS)

Yang Xianjie; Gao Qing; Cai Lixun; Liu Yujie

2004-01-01

In the paper, the tests of cyclic strain ratcheting and low cycle fatigue for 304 stainless steel under uniaxial cyclic straining were carried out to systematically explore the deformation and failure behavior of the material. The experimental study shows that the cyclic strain ratcheting deformation behavior of the material is different from either the uniaxial monotonic tensile one or the cyclic deformation one under the symmetrical cyclic straining with the same strain amplitude, and the strain ratcheting deformation and failure behaviors depend on both the plastic strain amplitude and the strain increment at the cyclic maximum strain. Some significant results were observed

Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm{sup 2}); Comportamiento a la fractura de un acero inoxidable AISI 304 sensibilizado en condiciones de reactor BWR (288 grados Centigrados y 80 Kg/cm{sup 2})

Energy Technology Data Exchange (ETDEWEB)

Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

1999-07-01

It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm{sup 2}). (Author)

Caustic stress corrosion cracking of Inconel-600, Incoloy-800, and Type 304 stainless steel

International Nuclear Information System (INIS)

Theus, G.J.

1976-01-01

High-temperature electrochemical tests have resulted in the stress corrosion cracking of Inconel-600 and Incoloy-800 (registered trademarks, International Nickel Company), and Type 304 stainless steel in caustic solutions. Results show that stress corrosion cracking of these alloys can be prevented or accelerated by varying their electrochemical potential. To a certain extent, the same effect can be achieved by altering the gas atmosphere above the test solution from a pure nitrogen cover gas to a mixture of 5 percent H 2 and 95 percent N 2 . The effect of the cover gas can then be negated by adjusting the specimen's electrochemical potential either to cause or to inhibit stress corrosion cracking. Some specifics of the test results reveal that in deoxygenated caustic solutions, Inconel-600 cracks intergranularly at mildly anodic potentials; Incoloy-800 cracks transgranularly at reduced potentials (at or near the open circuit potential) and intergranularly at highly oxidizing potentials; and cracking is mixed (transgranular/intergranular) for Type 304 stainless steel at or near the open circuit potential. The severity of cracking for both Inconel-600 and Incoloy-800 in deoxygenated caustic solutions is reduced by giving the materials a simulated post-weld heat treatment (1150 0 F for 18 h). Test results on Inconel-600 show that high-carbon (0.06 percent) material cracks less severely than low-carbon (0.02 percent) material, in both the simulated post-weld heat-treated condition and the mill-annealed condition

Magnetic susceptibility and magnetization studies of some commercial austenitic stainless steels

International Nuclear Information System (INIS)

Collings, E.W.

1979-01-01

Results of magnetic susceptibility measurements using the Curie magnetic force technique are reported for six AISI 300-series alloys 310S, 304, 304L, 304N, 316, 316L as well as AWS 330 weld metal and Inconel 625. The temperature ranged from 5 to 416 0 K. Magnetization measurements over the temperature range 3 to 297 0 K, performed using a vibrating-sample magnetometer, are also reported. Alloy compositions and sample preparation procedures are discussed and numerical results of the study are presented. Magnetic characteristics of the four principal types of austenitic stainless steels studied are summarized

Characterization of welding of AISI 304l stainless steel similar to the core encircling of a BWR reactor; Caracterizacion de soldaduras de acero inoxidable AISI 304L similares a las de la envolvente del nucleo de un reactor BWR

Energy Technology Data Exchange (ETDEWEB)

Gachuz M, M.E.; Palacios P, F.; Robles P, E.F. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

2003-07-01

Plates of austenitic stainless steel AISI 304l of 0.0381 m thickness were welded by means of the SMAW process according to that recommended in the Section 9 of the ASME Code, so that it was reproduced the welding process used to assemble the encircling of the core of a BWR/5 reactor similar to that of the Laguna Verde Nucleo electric plant, there being generated the necessary documentation for the qualification of the one welding procedure and of the welder. They were characterized so much the one base metal, as the welding cord by means of metallographic techniques, scanning electron microscopy, X-ray diffraction, mechanical essays and fracture mechanics. From the obtained results it highlights the presence of an area affected by the heat of up to 1.5 mm of wide and a value of fracture tenacity (J{sub IC}) to ambient temperature for the base metal of 528 KJ/m{sup 2}, which is diminished by the presence of the welding and by the increment in the temperature of the one essay. Also it was carried out an fractographic analysis of the fracture zone generated by the tenacity essays, what evidence a ductile fracture. The experimental values of resistance and tenacity are important for the study of the structural integrity of the encircling one of the core. (Author)

Review of mechanical properties and microstructures of types 304 and 316 stainless steel after long-term aging

International Nuclear Information System (INIS)

Horak, J.A.; Sikka, V.K.; Raske, D.T.

Because commercial liquid metal fast breeder reactors (LMFBRs) will be designed to last for 35 to 40 years, an understanding of the mechanical behavior of the structural alloys used is required for times of 2.2 to 2.5x10 5 h (assuming a 70% availability factor). Types 304 and 316 stainless steel are used extensively in LMFBR systems. These alloys are in a metastable state when installed and evolve to a more stable state and, therefore, microstructure during plant operation. Correlations of microstructures and mechanical properties during aging under representative LMFBR temperature and loading conditions is desirable from the standpoint of assuring safe, reliable, and economic plant operation. We reviewed the mechanical properties and microstructures of types 304 and 316 stainless steel wrought alloys, welds, and castings after long-term aging in air to 9x10 4 h (about 10-1/2 years). The principal effect of such aging is to reduce fracture toughness (as measured in Charpy impact tests) and tensile ductility. Examples are cited, however, where, because stable microstructures are achieved, these as well as strength-related properties can be expected to remain adequate for service life exposures. (author)

Influence of stainless steel Internals on Corrosion of tower wall materials

Science.gov (United States)

Chen, Bing; Ren, Ke

2017-12-01

In view of the galvanic corrosion of the tower wall material in the tower of a refinery atmospheric vacuum distillation unit, the electrochemical behavior of Q345R steel, stainless steel (201, 304 cold-rolled plate, 304 hot rolled plate and 316L) in 3.5%NaCl solution was studied by electrochemical method. The results show that the corrosion potential of Q345R is much lower than that of stainless steel, and the corrosion rate of Q345R is higher than that of stainless steel. As the anode is etched as the anode corrosion, the anode polarizability of stainless steel shows strong polarization ability, which is anodic polarization control, and Q345R is anode Active polarization control; Q345R / 201 galvanic pair may be the most serious corrosion, and Q345R/316L galvanic couple may be relatively slight. Therefore, in the actual production of tower equipment, material design or tower to upgrade the replacement, it are recommended to use the preferred anode and cathode potential difference with the use of materials.

On the Possibility of Laser Cladding for 304 Stainless Steel using Commercially Pure Titanium

OpenAIRE

Hashem F. El-Labban; Essam R.I. Mahmoud

2014-01-01

This work is an attempt to study the possibility of cladding the 304 stainless steel with commercially pure titanium powder using YAG fiber laser. The treatments were carried out at powers of 2800, 2400 and 2000 W and travelling speeds of 4 and 8 mm/s. In the titanium side, acicular α' martensite structure was produced. At low travelling speed (4 mm/s), coarse intermetallic phases (FeTi and Fe2Ti) were formed, and decohesion were resulted at the interface between the cladding layer and the su...

Q-switch Nd:YAG laser welding of AISI 304 stainless steel foils

Energy Technology Data Exchange (ETDEWEB)

P' ng, Danny [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States); Molian, Pal [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)], E-mail: molian@iastate.edu

2008-07-15

Conventional fusion welding of stainless steel foils (<100 {mu}m thickness) used in computer disk, precision machinery and medical device applications suffer from excessive distortion, formation of discontinuities (pore, void and hot crack), uncontrolled melting (melt-drop through) and poor aesthetics. In this work, a 15 ns pulsed, 400 mJ Nd:YAG laser beam was utilized to overcome these barriers in seam welding of 60 {mu}m thin foil of AISI 304 stainless steel. Transmission electron microscopy was used to characterize the microstructures while hardness and tensile-shear tests were used to evaluate the strengths. Surface roughness was measured using a DekTak profilometer while porosity content was estimated using the light microscope. Results were compared against the data obtained from resistance seam welding. Laser welding, compared to resistance seam welding, required nearly three times less heat input and produced welds having 50% narrower seam, 15% less porosity, 25% stronger and improved surface aesthetics. In addition, there was no evidence of {delta}-ferrite in laser welds, supporting the absence of hot cracking unlike resistance welding.

Measurements of Residual Stresses In Cold-Rolled 304 Stainless Steel Plates Using X-Ray Diffraction with Rietveld Refinement Method

International Nuclear Information System (INIS)

Parikin; Killen, P; Rafterry, A.

2009-01-01

The determination of the residual stresses using X-ray powder diffraction in a series of cold-rolled 304 stainless steel plates, deforming 0, 34, 84, 152, 158, 175 and 196 % reduction in thickness has been carried out. The diffraction data were analyzed using the Rietveld structure refinement method. The analysis shows that for all specimens, the martensite particles are closely in compression and the austenite matrix is in tension. Both the martensite and austenite, for a sample reducing 34% in thickness (containing of about 1% martensite phase) the average lattice strains are anisotropic and decrease approximately exponential with an increase in the corresponding percent reduction (essentially phase content). It is shown that this feature can be qualitatively understood by taking into consideration the thermal expansion mismatch between the martensite and austenite grains. Also, for all cold-rolled stainless steel specimens, the diffraction peaks are broader than the unrolled one (instrumental resolution), indicating that the strains in these specimens are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was predicted. The average residual stresses in cold-rolled 304 stainless steel plates showed a combination effect of hydrostatic stresses of the martensite particles and the austenite matrix. (author)

Influence of substrate bias voltage on the properties of TiO2 deposited by radio-frequency magnetron sputtering on 304L for biomaterials applications

International Nuclear Information System (INIS)

Bait, L.; Azzouz, L.; Madaoui, N.; Saoula, N.

2017-01-01

Highlights: • TiO 2 films were deposited on stainless steel 304L RF magnetron sputtering at different substrate bias. • The hardness of TiO 2 coated 304L are higher than those obtained for uncoated substrate. • TiO 2 films provide good protection for stainless steel against corrosion in Ringer solution. - Abstract: The aim of this paper is to investigate the effect of the substrate bias, varied from 0 to −100 V, on the structure and properties of the TiO 2 thin films for biomaterials applications. The TiO 2 films were grown onto 304L stainless steel substrate using radio-frequency (rf) magnetron sputtering from a pure titanium target in Ar-O 2 gas mixture. The variation of substrate bias voltage from 0 to −100 V produces variations of structure and mechanical properties of the films. The deposited films were characterized by X-rays diffraction, nanoindentation and potentiodynamic polarization. Also, the friction and wear properties of TiO 2 films sliding against alumina ball in air were investigated. Experimental results showed that the thickness increases for non-biased substrate voltage to Vs = −100 V from 820 nm to 1936 nm respectively. The roughness is in the range of 50 nm and 14 nm. XRD results show that all structures of the films are crystalline and changed with varying the bias voltage. The anatase phase is predominant in the low negative bias range (0–50 V). The hardness significantly increased from 2.2 to 6.4 GPa when the bias voltage was increased from 0 to 75 V and then slightly decrease to 5.1 GPa as further increased to 100 V. At the same time, the results indicate that TiO 2 films deposited at −100 V exhibited better wear resistance compared to the other samples, i.e. the minimum wear rates and the lower coefficient of friction of 0.16. In order to simulate natural biological conditions, physiological serum (pH = 6.3), thermostatically controlled at 37 °C, was used as the electrolyte for the study of the electrochemical properties

Monte Carlo simulation taking account of surface crack effect for stress corrosion cracking in a stainless steel SUS 304

International Nuclear Information System (INIS)

Tohgo, Keiichiro; Suzuki, Hiromitsu; Shimamura, Yoshinobu; Nakayama, Guen; Hirano, Takashi

2008-01-01

Stress corrosion cracking (SCC) in structural metal materials occurs by initiation and coalescence of micro cracks, subcritical crack propagation and multiple large crack formation or final failure under the combination of materials, stress and corrosive environment. In this paper, a Monte Carlo simulation for the process of SCC has been proposed based on the stochastic properties of micro crack initiation and fracture mechanics concept for crack coalescence and propagation. The emphasis in the model is put on the influence of semi-elliptical surface cracks. Numerical simulations are carried out based on CBB (creviced bent beam) test results of a sensitized stainless steel SUS 304 and the influence of micro crack initiation rate and coalescence condition on the simulation results is discussed. The numerical examples indicate the applicability of the present model to a prediction of the SCC behavior in real structures. (author)

Mitigation of inside surface residual stress of type 304 stainless steel pipe welds by inside water cooling method

International Nuclear Information System (INIS)

Sasaki, R.

1980-01-01

The weld residual stress distributions, macro- and microstructures of heat affected zone and IGSCC susceptibility of Type 304 stainless steel pipe welds by natural and inside water cooling methods have been investigated. The residual stresses of pipe welds by the natural cooling method are high tensile on both the inside and the outside surface. While the residual stresses on the inside surface of pipe welds by the inside water cooling method are compressive in both axial and circumferential directions for each pipe size from 2 to 24 inch diameter. The sensitized zones of welds by the inside water cooling method are closer to the fusion line, much narrower and milder than those by the natural cooling method. According to the constant extension rate test results for specimens taken from the inside surface of pipe welds, the inside water cooled welds are more resistant to IGSCC than naturally cooled ones

Corrosion behaviour of AISI 204Cu and AISI 304 stainless steels in simulated pore solution

Energy Technology Data Exchange (ETDEWEB)

Kocijan, Aleksandra [Institute of Metals and Technology, Ljubljana (Slovenia)

2013-10-15

The evolution of the passive films on AISI 204Cu and AISI 304 stainless steels in simulated pore solution for steel reinforcements in concrete, and with and without the addition of chloride, was studied using cyclic voltammetry and potentiodynamic measurements. The passive layers were studied at open-circuit potential by means of X-ray photoelectron spectroscopy. The passive films on both materials predominantly contained Cr-oxides, whereas the Fe-species were markedly depleted. Mn-enrichment was also observed. The addition of chloride ions did not have a significant influence on the composition of the passive layers. The surface morphology of the products formed on the surface of both investigated materials at open-circuit potential and at high over-potentials in the presence of chloride was studied using scanning electron microscopy. (orig.)

Swelling of AISI 304L in response to simultaneous variations in stress and displacement rate

International Nuclear Information System (INIS)

Porter, D.L.; Garner, F.A.

1984-01-01

The duration of the transient regime of neutron-induced swelling in annealed AISI 304L at 400 0 C is sensitive to both stress and displacement rate variations. The simultaneous application of both variables exerts a synergistic effect on the transient regime. The duration of this regime cannot be reduced below a required intrinsic exposure of approx. 10 dpa, however, which has been found to be characteristic of all Fe-Ni-Cr austenitic alloys. This is four times larger than that currently assumed in the stress-affected swelling equation for 20% cold-worked AISI 316

Joining uranium to steel

International Nuclear Information System (INIS)

Perkins, M.A.

1976-05-01

A method has been devised which will allow the joining of uranium to steel by fusion welding through the use of an intermediate material. Uranium-0.5 titanium was joined to AISI 304L stainless steel by using a vanadium insert. Also, a method is now available for selecting possible filler metals when two entirely dissimilar metals need to be joined. This method allows a quantitative ranking to be made of the possible filler metals and thus the most likely candidate can be selected

Tribocorrosion wear of austenitic and martensitic steels

Directory of Open Access Journals (Sweden)

G. Rozing

2016-07-01

Full Text Available This paper explores the impact of tribocorrosion wear caused by an aggressive acidic media. Tests were conducted on samples made of stainless steel AISI 316L, 304L and 440C. Austenitic steels were tested in their nitrided state and martensitic in quenched and tempered and then induction hardened state. Electrochemical corrosion resistance testing and analysis of the microstructure and hardness in the cross section was carried out on samples of selected steels. To test the possibility of applying surface modification of selected materials in conditions of use, tests were conducted on samples/parts in a worm press for final pressing.

Multiaxial creep behavior of 304 stainless steel. Annual report No. 3

International Nuclear Information System (INIS)

Findley, W.N.; Mark, R.

1974-11-01

Tests in combined tension and torsion, pure tension, and pure torsion were conducted at elevated temperatures (about 1100 0 F) for times ranging from 2.0 hours to 1008.7 hours on 304 stainless steel. Additional tests performed after the long-time creep tests are described. Attempts to measure circumferential strains were continued. The best fit of the long-time creep and recovery data to the equation epsilon/sub ij/ = epsilon/sub ij//sup o/ + epsilon/sub ij//sup +/ t/sup n/sub ij// was obtained by means of a least squares method. This equation was found to describe the data satisfactorily when the creep strains were small, i.e., (epsilon/sub ij/ -- epsilon/sub ij//sup o/) less than about 0.5 to 2.0 per cent. (U.S.)

Continuous monitoring of back wall stress corrosion cracking growth in sensitized type 304 stainless steel weldment by means of potential drop techniques

OpenAIRE

SATO, Y; ATSUMI, T; SHOJI, T

2007-01-01

Stress corrosion cracking (SCC) tests on welded specimens of sensitized type 304SS with a thickness of 20 mm were performed in sodium thiosulphate solution at room temperature, with continuous monitoring of the SCC growth, using the techniques of modified induced current potential drop (MICPD), alternating current potential drop (ACPD) and direct current potential drop (DCPD). The MICPD and DCPD techniques permit continuous monitoring of the back wall SCC, which initiates from a fatigue pre-c...

Evaluation of weld defects in stainless steel 316L pipe using guided wave

Energy Technology Data Exchange (ETDEWEB)

Lee, Joon Hyun [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of); Lee, Jin Kyung [Dept. of Mechanical Engineering, Dongeui University, Busan (Korea, Republic of)

2015-02-15

Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

Hydrophilic property of 316L stainless steel after treatment by atmospheric pressure corona streamer plasma using surface-sensitive analyses

Energy Technology Data Exchange (ETDEWEB)

Al-Hamarneh, Ibrahim, E-mail: hamarnehibrahim@yahoo.com [Department of Physics, Faculty of Science, Al-Balqa Applied University, Salt 19117 (Jordan); Pedrow, Patrick [School of Electrical Engineering and Computer Science, Washington State University, Pullman, WA 99164 (United States); Eskhan, Asma; Abu-Lail, Nehal [Gene and Linda Voiland School of Chemical Engineering and Bioengineering, Washington State University, Pullman, WA 99164 (United States)

2012-10-15

Highlights: Black-Right-Pointing-Pointer Surface hydrophilic property of surgical-grade 316L stainless steel was enhanced by Ar-O{sub 2} corona streamer plasma treatment. Black-Right-Pointing-Pointer Hydrophilicity, surface morphology, roughness, and chemical composition before and after plasma treatment were evaluated. Black-Right-Pointing-Pointer Contact angle measurements and surface-sensitive analyses techniques, including XPS and AFM, were carried out. Black-Right-Pointing-Pointer Optimum plasma treatment conditions of the SS 316L surface were determined. - Abstract: Surgical-grade 316L stainless steel (SS 316L) had its surface hydrophilic property enhanced by processing in a corona streamer plasma reactor using O{sub 2} gas mixed with Ar at atmospheric pressure. Reactor excitation was 60 Hz ac high-voltage (0-10 kV{sub RMS}) applied to a multi-needle-to-grounded screen electrode configuration. The treated surface was characterized with a contact angle tester. Surface free energy (SFE) for the treated stainless steel increased measurably compared to the untreated surface. The Ar-O{sub 2} plasma was more effective in enhancing the SFE than Ar-only plasma. Optimum conditions for the plasma treatment system used in this study were obtained. X-ray photoelectron spectroscopy (XPS) characterization of the chemical composition of the treated surfaces confirms the existence of new oxygen-containing functional groups contributing to the change in the hydrophilic nature of the surface. These new functional groups were generated by surface reactions caused by reactive oxidation of substrate species. Atomic force microscopy (AFM) images were generated to investigate morphological and roughness changes on the plasma treated surfaces. The aging effect in air after treatment was also studied.

Study of the M23C6 precipitation in AISI 304 stainless steel by small angle neutron scattering

International Nuclear Information System (INIS)

Boeuf, A.; Caciuffo, R.G.M.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Melone, S.; Puliti, P.; Rustichelli, F.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Coppola, R.

1985-01-01

The results of some small-angle neutron scattering (SANS) experiments on M 23 C 6 (M=Fe, Cr) carbide precipitation in AISI 304 stainless steel, aged at different temperatures during different times, are presented. The total volume fraction, the total surface of precipitates per unit sample volume and the size distribution functions of the M 23 C 6 carbides were determined. (orig.)

The effects of strain induced martensite on stress corrosion cracking in AISI 304 stainless steel

International Nuclear Information System (INIS)

Lee, W. S.; Kwon, S. I.

1989-01-01

The effects of strain induced martensite on stress corrosion cracking behavior in AISI 304 stainless steel in boiling 42 wt% MgCl 2 solution were investigated using monotonic SSRT and cyclic SSRT with R=0.1 stress ratio. As the amount of pre-strain increased, the failure time of the specimens in monotonic SSRT test decreased independent of the existence of strain induced martensite. The strain induced martensite seems to promote the crack initiation but to retard the crack propagation during stress corrosion cracking

Investigation on localized corrosion of 304 stainless steel joints brazed using Sn-plated Ag alloy filler in NaCl aqueous solution

Science.gov (United States)

Wang, Xingxing; Li, Shuai; Peng, Jin

2018-03-01

Novel AgCuZnSn filler metal with high Sn contents was prepared from BAg50CuZn filler metal by a process of electroplating and thermal diffusion, and the prepared filler metal was applied to induction brazing of 304 stainless steel. The corrosion behavior of the brazed joints was evaluated based on localized corrosion analysis, the morphology of the joints were analyzed by SEM after immersion in a 3.5 vol% NaCl aqueous solution. The results indicated that corrosion groove occurred near the interface between the stainless steel base metal and the brazing seam. A wide range of defects such as holes and cracks appeared on the surface of the base metal, while the brazing seam zone almost no corrosion defects occur. With the increase of corrosion time, the corrosion rates of both the brazing seam and the base metal first exhibited an increasing trend, followed by a decreasing trend, and the corrosion rate of the base metal was slightly greater than that of the brazing seam. The corrosion potential of the brazing seam and 304 stainless steel were -0.7758 V and -0.7863 V, respectively.

Modeling of residual stress state in turning of 304L

International Nuclear Information System (INIS)

Valiorgue, F.; Rech, J.; Bergheau, J.M.

2010-01-01

Research presented in this paper aims to link machining parameters to residual stress state and helps understanding mechanisms responsible of machined surface properties modifications. The first presented works are based on an experimental campaign. They reproduce the finishing turning operation of 304L and allow observing the residual stress state evolution at the work piece surface and for an affected depth of 0.2 mm for such processes. Then, the finishing turning operation is simulated numerically in order to realize the same sensitivity study to cutting parameters. This simulation is based on an hybrid approach mixing experimental data and numerical simulation. This method allows getting round the classical difficulties of turning simulation by applying equivalent thermo mechanical loadings onto the work piece surface without modeling the material separation phenomena. Moreover the numerical model uses an hardening law taking into account dynamic recrystallization phenomena. (authors)

Electrodeposition of Ni(OH)2 reinforced polyaniline coating for corrosion protection of 304 stainless steel

Science.gov (United States)

Jiang, Li; Syed, Junaid Ali; Gao, Yangzhi; Lu, Hongbin; Meng, Xiangkang

2018-05-01

In the present paper, polyaniline (PANI) coating was electropolymerized in the presence of phosphoric acid with subsequent deposition of Ni(OH)2 particles. The Ni(OH)2 reinforced PANI coating significantly enhances the corrosion resistance of 304 stainless steel (304SS) in comparison with the pristine PANI coating. The galvanostatically deposited Ni(OH)2 particles fill the pores of the pristine PANI coating and improves the coatings hydrophobicity which decreases the diffusion of aggressive media. Importantly, the Rp values of Ni(OH)2 reinforced PANI coating is much higher than that of pristine PANI coating and the Ni(OH)2 reinforced PANI coating presents a long-term anti-corrosive ability (360 h) in 3.5 wt% NaCl solution. The prolonged corrosion protection of Ni(OH)2 reinforced PANI coating is attributed to the improved physical barrier as well as the facile formation of passive oxide film that sustain the anodic protection of the coating.

Comparative study of the microbiological corrosion among an AISI 304L and an API X65; Estudio comparativo de la corrosion microbiologica entre un AISI 304L y un API X65

Energy Technology Data Exchange (ETDEWEB)

Diaz S, A.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico); Gonzalez F, E. [ITT, Toluca, Estado de Mexico (Mexico)

2004-07-01

Metallic samples of AISI 304L sensitized and API X65, were subjected to the action of an inoculated media with reductive sulphate microorganisms (SBR), carrying out electrochemical evaluations by means of the techniques of Polarization Resistance (RP), Tafel extrapolation (ET) and Electrochemical Noise (RE). The generated information was complemented with the analysis and diagnostic of the present damage in the surfaces exposed in both metals. The used electrochemical techniques allow to determine the corrosion velocities associated to each system, establishing that the uniform corrosion is not affected by the effect of the microorganisms; however, electrochemical noise, evidenced the formation of stings associated to the presence of bacteria. (Author)

Influence of Size on the Microstructure and Mechanical Properties of an AISI 304L Stainless Steel—A Comparison between Bulk and Fibers

Directory of Open Access Journals (Sweden)

Francisco J. Baldenebro-Lopez

2015-01-01

Full Text Available In this work, the mechanical properties and microstructural features of an AISI 304L stainless steel in two presentations, bulk and fibers, were systematically studied in order to establish the relationship among microstructure, mechanical properties, manufacturing process and effect on sample size. The microstructure was analyzed by XRD, SEM and TEM techniques. The strength, Young’s modulus and elongation of the samples were determined by tensile tests, while the hardness was measured by Vickers microhardness and nanoindentation tests. The materials have been observed to possess different mechanical and microstructural properties, which are compared and discussed.

Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

Energy Technology Data Exchange (ETDEWEB)

Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

2015-12-15

These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

International Nuclear Information System (INIS)

Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang

2015-01-01

These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys

Corrosion testing of a degraded moderator: L-Area Tuff Tanks

International Nuclear Information System (INIS)

Mickalonis, J.I.

2000-01-01

Based on test results, storage of the degraded moderator in 55-gallon 304L drums (0.065 inches thick) would not cause failure by general corrosion for up to 5 plus years storage. Acidic degraded moderator was temporarily stored in Tuff Tanks located in L-area. The moderator characteristics included a D 2 O content of 5.02--5.33%, a pH of 1.25--1.31, a conductivity of 29,300--31,200 m mhos/cm, tritium activity of 114--141 m Ci/mL, and levels of approximately 6,000 ppm for chloride and 500 ppm for chromium. The compatibility of the degraded with AISI Type 304L stainless steel (304L) was investigated in this study. Following ASTM standard practice, coupon immersion tests were conducted in both treated and untreated moderator. Treatment included the addition of either a 40 wt % NaOH solution, distilled water to serially dilute the chloride, or concentrated nitric acid to increase the nitrate concentration. Type 304L stainless steel exposed to the Tuff Tank moderator was found from these tests to: have a general corrosion rate of less than 5 mils per year (mpy) for 304L plate, which bounds that of the 304L storage drum, passivate at chloride concentrations up to 5,000 ppm for 304L sheet, resist corrosion for nitrate/chloride ratios ranging from 0.1 to 1,000, and be susceptible to crevice corrosion. Based on these test results, storage of the degraded moderator in 55-gallon 304L drums (0.065 inch thick) would not cause failure by general corrosion for up to 5+ years storage. The chloride concentration, [Cl], in the degraded moderator has been measured up to 6000 ppm. The potential or risk for aggressive localized attack of 304L increases with [Cl] concentration. A qualitative range is as follows: [Cl minus ] minus ] minus ] < 600 ppm, reasonable resistance, medium risk. The degraded moderator should be treated to reduce the chloride concentration to reduce the potential for localized corrosion and the risk for a leakage failure of the drum. A good practice would be to

Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

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D. Klobčar

2016-10-01

Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

Microstructure and composition of 304 stainless steel implanted with Ti and C

International Nuclear Information System (INIS)

Follstaedt, D.M.; Knapp, J.A.; Pope, L.E.

1989-01-01

The microstructure and composition of surface alloys formed by implanting Ti and C into 304 stainless steel are examined for a range of Ti fluences, both with and without additional implanted C. The resulting amorphous layers are found to contain TiC precipitates, apparently with some Cr on Ti lattice sites, when the metal-atom fraction of Ti+Cr exceeds 55%. The depth profiles of Ti and C are measured, and the amounts of C incorporated into the alloys during Ti implantation are determined. Small amounts of H are also incorporated during the high-fluence Ti implantations. Thicker amorphous layers than those resulting from Ti implantation alone can be formed when additional C is implanted either before or after the Ti. (orig.)

Surface effects induced by cathodic hydrogenation in type AISI 304 stainless steel