An Isothermal Steam Expander for an Industrial Steam Supplying System

Directory of Open Access Journals (Sweden)

Chen-Kuang Lin

2015-01-01

Full Text Available Steam is an essential medium used in the industrial process. To ensure steam quality, small and middle scale boilers are often adopted. However, because a higher steam pressure (compared to the necessary steam pressure is generated, the boiler’s steam pressure will be reduced via a pressure regulator before the steam is directed through the process. Unfortunately, pressure is somewhat wasted during the reducing process. Therefore, in order to promote energy efficiency, a pressure regulator is replaced by a steam expander. With this steam expander, the pressure will be transformed into mechanical energy and extracted during the expansion process. A new type of isothermal steam expander for an industrial steam supplying system will be presented in the paper. The isothermal steam expander will improve the energy efficiency of a traditional steam expander by replacing the isentropic process with an isothermal expansion process. With this, steam condensation will decrease, energy will increase, and steam quality will be improved. Moreover, the mathematical model of the isothermal steam expander will be established by using the Schmidt theory, the same principle used to analyze Stirling engines. Consequently, by verifying the correctness of the theoretical model for the isothermal steam expander using experimental data, a prototype of 100 c.c. isothermal steam expander is constructed.

Precipitation of iron species on the cold side of PWR steam generator and its possible correlation to dose rate elevation

International Nuclear Information System (INIS)

Bengtsson, Bernt; Chen, Jiaxin; Andersson, Petter

2014-01-01

For the last 10 years of service of Ringhals PWR unit 4, operating with Alloy-600MA steam generator tubing materials and a coolant pH of 7.2 (a)300°C, the cold water channel heads experienced continuous dose rate elevation. In the hot parts, however, it remained stable. Similar observations were made in Ringhals unit 2 and 3 after SGR to Alloy 690 and sometimes in other PWRs operated at similarly 'low' pH-regime. Following the introduction of elevated pH regime at Ringhals PWRs the cold side dose rates dropped to the similar levels as on the hot side. The phenomena are analysed in this paper from three different aspects: (1) the general plant observations in dose rate development under different coolant pH regimes; (2) the concentrations of dissolved and soluble iron species at the low and high coolant pH values and (3) the microstructures of the oxide films formed on the cold and hot sides of a steam generator tube pulled from a retired steam generator. Based on the analyses a hypothesis is elaborated that the formation of a thin but highly radioactive layer of iron-rich oxide deposit on the cold side may be responsible for the dose rate elevation and that its formation may be harder at the elevated pH regime. (author)

Study of process frozen dough of steamed bread added black rice

International Nuclear Information System (INIS)

Liu Shuang; Wang Chonglin

2014-01-01

The aim of the present work is to extent the storage period of wheat steamed bread added black rice. Based on index of sensory evaluation steamed bread. Effects of the use of film, Effects of electron beam irradiation on processing characteristics of wheat flour, yeast content, fermentation time before frozen, second fermentation time before steaming, combination of differerent additives on bread properties of frozen dough were investigate. The result showed that: the best frozen dough recipe were film processing, l% yeast, 1 h fermentation time before frozen , 45 min second fermentation time before steaming, 0.075% CMC, O.21 % Vc, 0.35% GMS. (authors)

Electrosleeve process for in-situ nuclear steam generator repair

International Nuclear Information System (INIS)

Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

2000-01-01

Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

Process for superheating the steam generated by a light water nuclear reactor

International Nuclear Information System (INIS)

Vakil, H.B.; Brown, D.H.

1976-01-01

A process is submitted for superheating the pressurised steam generated in a light water nuclear reactor in which the steam is brought to 340 0 C at least. This superheated steam is used to operate a turbo-generator unit. The characteristic of the process is that an exothermal chemical reaction is used to generate the heat utilised during the superheating stage. The chemical reaction is a mechanisation, oxidation-reduction or hydrogenation reaction [fr

Benefits of integrating chemical and mechanical cleaning processes for steam generator sludge removal

International Nuclear Information System (INIS)

Varrin, R.D.; Ferriter, A.M.; Oliver, T.W.; Le Surf, J.E.

1992-01-01

This paper discusses the benefits of performing in-bundle tubesheet lancing in conjunction with chemical cleaning of PWR and PHWR steam generators in which a hard sludge pile is known to exist. The primary benefits of in-bundle lancing are to: (1) increase the exposed area of the sludge pile by cutting furrows in the surface thereby enhancing dissolution of sludge, (2) reduce the volume of solvents required since material removed by lancing does not have to be dissolved chemically, (3) improve rinsing and removal of residual solvent between iron and copper dissolution steps, and (4) allow for verification of process effectiveness by providing high quality in-bundle visual inspection. The reduction in solvent volumes can lead to a significant reduction in solvent costs and waste processing. A case study which includes an economic evaluation for a combined chemical and mechanical cleaning shows a potential cost saving of up to US$ 300,000 over use of chemical cleaning alone. 14 refs., 2 tabs., 2 figs

PWR steam generator chemical cleaning. Phase I: solvent and process development. Volume II

International Nuclear Information System (INIS)

Larrick, A.P.; Paasch, R.A.; Hall, T.M.; Schneidmiller, D.

1979-01-01

A program to demonstrate chemical cleaning methods for removing magnetite corrosion products from the annuli between steam generator tubes and the tube support plates in vertical U-tube steam generators is described. These corrosion products have caused steam generator tube ''denting'' and in some cases have caused tube failures and support plate cracking in several PWR generating plants. Laboratory studies were performed to develop a chemical cleaning solvent and application process for demonstration cleaning of the Indian Point Unit 2 steam generators. The chemical cleaning solvent and application process were successfully pilot-tested by cleaning the secondary side of one of the Indian Point Unit 1 steam generators. Although the Indian Point Unit 1 steam generators do not have a tube denting problem, the pilot test provided for testing of the solvent and process using much of the same equipment and facilities that would be used for the Indian Point Unit 2 demonstration cleaning. The chemical solvent selected for the pilot test was an inhibited 3% citric acid-3% ascorbic acid solution. The application process, injection into the steam generator through the boiler blowdown system and agitation by nitrogen sparging, was tested in a nuclear environment and with corrosion products formed during years of steam generator operation at power. The test demonstrated that the magnetite corrosion products in simulated tube-to-tube support plate annuli can be removed by chemical cleaning; that corrosion resulting from the cleaning is not excessive; and that steam generator cleaning can be accomplished with acceptable levels of radiation exposure to personnel

Modeling of steam distillation mechanism during steam injection process using artificial intelligence.

Science.gov (United States)

Daryasafar, Amin; Ahadi, Arash; Kharrat, Riyaz

2014-01-01

Steam distillation as one of the important mechanisms has a great role in oil recovery in thermal methods and so it is important to simulate this process experimentally and theoretically. In this work, the simulation of steam distillation is performed on sixteen sets of crude oil data found in the literature. Artificial intelligence (AI) tools such as artificial neural network (ANN) and also adaptive neurofuzzy interference system (ANFIS) are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods.

Modeling of Steam Distillation Mechanism during Steam Injection Process Using Artificial Intelligence

Science.gov (United States)

Ahadi, Arash; Kharrat, Riyaz

2014-01-01

Steam distillation as one of the important mechanisms has a great role in oil recovery in thermal methods and so it is important to simulate this process experimentally and theoretically. In this work, the simulation of steam distillation is performed on sixteen sets of crude oil data found in the literature. Artificial intelligence (AI) tools such as artificial neural network (ANN) and also adaptive neurofuzzy interference system (ANFIS) are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods. PMID:24883365

Modeling, Simulation and Optimization of Hydrogen Production Process from Glycerol using Steam Reforming

International Nuclear Information System (INIS)

Park, Jeongpil; Cho, Sunghyun; Kim, Tae-Ok; Shin, Dongil; Lee, Seunghwan; Moon, Dong Ju

2014-01-01

For improved sustainability of the biorefinery industry, biorefinery-byproduct glycerol is being investigated as an alternate source for hydrogen production. This research designs and optimizes a hydrogen-production process for small hydrogen stations using steam reforming of purified glycerol as the main reaction, replacing existing processes relying on steam methane reforming. Modeling, simulation and optimization using a commercial process simulator are performed for the proposed hydrogen production process from glycerol. The mixture of glycerol and steam are used for making syngas in the reforming process. Then hydrogen are produced from carbon monoxide and steam through the water-gas shift reaction. Finally, hydrogen is separated from carbon dioxide using PSA. This study shows higher yield than former U.S.. DOE and Linde studies. Economic evaluations are performed for optimal planning of constructing domestic hydrogen energy infrastructure based on the proposed glycerol-based hydrogen station

The obtaining of iron acetate from processed iron comprising catalyst of ammonia synthesis

International Nuclear Information System (INIS)

Mansurov, M.M.; Lugovenko, A.N.; Mirzoeva, M.M.

1993-01-01

Present article is devoted to obtaining of iron acetate from processed iron comprising catalyst of ammonia synthesis. The method of synthesis of iron acetate from processed iron comprising catalyst of ammonia synthesis was elaborated. The structure of complex was determined.

Steam generator secondary side chemical cleaning at Gentilly-2

International Nuclear Information System (INIS)

Plante, S.

2006-01-01

After more than 20 years of operation, the secondary side of the four steam generators at Gentilly-2 were chemically cleaned during the 2005 annual outage. The FRAMATOME ANP high temperature cleaning process used to remove magnetite loading involved stepwise injection of solvent with PHT temperature in the range 160 o C to 175 o C. The heat required to maintain the PHT temperature was provided by the operation of the main PHT pumps and the reactor core residual heat. The temperature control was accomplished by the shutdown cooling system heat exchangers. A total of 1280 kg of magnetite was removed from the four steam generators. A copper-cleaning step was applied after the iron step. The PHT has been cooled down and the steam generators drained to temporary tanks and dried in preparation of the copper step. The process has been applied at room temperature, two boilers at a time. The solvent removed a total of 116 kg of copper. During the iron step, steam flow to the feedwater tank chemically contaminate the Balance Of Plant (BOP) systems. The isolation of this path should have been part of the G2 procedures. Around 700 m3 of water had to be drained to interim storage tanks for subsequent resin treatment before disposal. Visual inspection of BO1 tubesheet and first support plate showed clean surfaces without measurable sludge pile. Upper support plates visual inspection of BO4 revealed that broach holes blockage reported in 2000 is still present in peripheral area. Following the plant restart, the medium range level measurement instability observed since several years for BO3 was no more present. As anticipated, it also has been observed that the medium and wide range level measurements have shifted down as a result of downcomer flow increase after the cleaning. The cleaning objectives were achieved regarding the fouling reduction on the steam generators secondary side but broach holes blockage of the upper support plate is still present in periphery. (author)

Results of Steam-Water-Oxygen Treatment of the Inside of Heating Surfaces in Heat-Recovery Steam Generators of the PGU-800 Power Unit at the Perm' District Thermal Power Station

Science.gov (United States)

Ovechkina, O. V.; Zhuravlev, L. S.; Drozdov, A. A.; Solomeina, S. V.

2018-05-01

Prestarting, postinstallation steam-water-oxygen treatment (SWOT) of the natural circulation/steam reheat heat-recovery steam generators (HRSG) manufactured by OAO Krasny Kotelshchik was performed at the PGU-800 power unit of the Perm District Thermal Power Station (GRES). Prior to SWOT, steam-oxygen cleaning, passivation, and preservation of gas condensate heaters (GCH) of HRSGs were performed for 10 h using 1.3MPa/260°C/70 t/h external steam. After that, test specimens were cut out that demonstrated high strength of the passivating film. SWOT of the inside of the heating surfaces was carried out during no-load operation of the gas turbine unit with an exhaust temperature of 280-300°C at the HRSG inlet. The steam turbine was shutdown, and the generated steam was discharged into the atmosphere. Oxygen was metered into the discharge pipeline of the electricity-driven feed pumps and downcomers of the evaporators. The behavior of the concentration by weight of iron compounds and the results of investigation of cutout specimens by the drop or potentiometric method indicate that the steam-water-oxygen process makes it possible to remove corrosion products and reduce the time required to put a boiler into operation. Unlike other processes, SWOT does not require metal-intensive cleaning systems, temporary metering stations, and structures for collection of the waste solution.

Steam generation by combustion of processed waste fats

Energy Technology Data Exchange (ETDEWEB)

Pudel, F.; Lengenfeld, P. [OEHMI Forschung und Ingenieurtechnik GmbH, Magdeburg (Germany)

1993-12-31

The use of specially processed waste fats as a fuel oil substitute offers, at attractive costs, an environmentally friendly alternative to conventional disposal like refuse incineration or deposition. For that purpose the processed fat is mixed with EL fuel oil and burned in a standard steam generation plant equipped with special accessories. The measured emission values of the combustion processes are very low.

Hydrogen production from natural gas using an iron-based chemical looping technology: Thermodynamic simulations and process system analysis

International Nuclear Information System (INIS)

Kathe, Mandar V.; Empfield, Abbey; Na, Jing; Blair, Elena; Fan, Liang-Shih

2016-01-01

Highlights: • Design of iron-based chemical looping process using moving bed for H_2 from CH_4. • Auto-thermal operation design using thermodynamic rationale for 90% carbon capture. • Cold gas efficiency: 5% points higher than Steam Methane Reforming baseline case. • Net thermal efficiency: 6% points higher than Steam Methane Reforming baseline case. • Sensitivity analysis: Energy recovery scheme, operating pressure, no carbon capture. - Abstract: Hydrogen (H_2) is a secondary fuel derived from natural gas. Currently, H_2 serves as an important component in refining operations, fertilizer production, and is experiencing increased utilization in the transportation industry as a clean combustion fuel. In recent years, industry and academia have focused on developing technology that reduces carbon emissions. As a result, there has been an increase in the technological developments for producing H_2 from natural gas. These technologies aim to minimize the cost increment associated with clean energy production. The natural gas processing chemical looping technology, developed at The Ohio State University (OSU), employs an iron-based oxygen carrier and a novel gas–solid counter-current moving bed reactor for H_2 production. Specifically, this study examines the theoretical thermodynamic limits for full conversion of natural gas through iron-based oxygen carrier reactions with methane (CH_4), by utilizing simulations generated with ASPEN modeling software. This study initially investigates the reducer and the oxidizer thermodynamic phase diagrams then derives an optimal auto-thermal operating condition for the complete loop simulation. This complete loop simulation is initially normalized for analysis on the basis of one mole of carbon input from natural gas. The H_2 production rate is then scaled to match that of the baseline study, using a full-scale ASPEN simulation for computing cooling loads, water requirements and net parasitic energy consumption. The

Study on loading coefficient in steam explosion process of corn stalk.

Science.gov (United States)

Sui, Wenjie; Chen, Hongzhang

2015-03-01

The object of this work was to evaluate the effect of loading coefficient on steam explosion process and efficacy of corn stalk. Loading coefficient's relation with loading pattern and material property was first revealed, then its effect on transfer process and pretreatment efficacy of steam explosion was assessed by established models and enzymatic hydrolysis tests, respectively, in order to propose its optimization strategy for improving the process economy. Results showed that loading coefficient was mainly determined by loading pattern, moisture content and chip size. Both compact loading pattern and low moisture content improved the energy efficiency of steam explosion pretreatment and overall sugar yield of pretreated materials, indicating that they are desirable to improve the process economy. Pretreatment of small chip size showed opposite effects in pretreatment energy efficiency and enzymatic hydrolysis performance, thus its optimization should be balanced in investigated aspects according to further techno-economical evaluation. Copyright © 2014 Elsevier Ltd. All rights reserved.

Evaluation of six-point modified dixon and magnetic resonance spectroscopy for fat quantification: a fat-water-iron phantom study.

Science.gov (United States)

Fukuzawa, Kei; Hayashi, Tatsuya; Takahashi, Junji; Yoshihara, Chiharu; Tano, Masakatsu; Kotoku, Jun'ichi; Saitoh, Satoshi

2017-09-01

This study aimed to evaluate (1) the agreement between the true fat fraction (FF) and proton density FF (PDFF) measured using a six-echo modified Dixon (6mDixon) and magnetic resonance spectroscopy (MRS) and (2) the influence of fat on T2* values. The study was performed using phantoms of varying fat and iron content. Point-resolved spectroscopy (PRESS) and stimulated echo acquisition mode (STEAM) with single-echo (S) and multiecho (M) (PRESS-S, PRESS-M, STEAM-S, and STEAM-M) were used for MRS. In phantoms without iron, the agreement between the true FF and measured PDFF was tested using Bland-Altman analysis. The influence of iron on PDFF was evaluated in phantoms with iron. The relationship between the true FF and T2* value was assessed in phantoms without iron, wherein the mean differences (limits of agreement) for each method were as follows: 6mDixon 2.9% (-2.4 to 8.1%); STEAM-S 3.2% (-9.5 to 16.0%); STEAM-M -0.7% (-6.9 to 5.5%); PRESS-S 8.9% (-14.5 to 32.4%); and PRESS-M -5.8% (-18.3 to 6.7%). In the 20% fat phantoms with iron, as iron increased, PDFFs with STEAM-S, PRESS-S, and PRESS-M were considerably overestimated, while, PDFF with STEAM-M was stable at 0.04-0.2 mM iron concentrations (17.2 and 21.4%, respectively), and PDFF with 6mDixon was reliable at even 0.4 mM iron concentration (24.8%). The T2* value showed a negative correlation with the true FF (r = -0.942, P = 0.005). STEAM-M and 6mDixon were reliable methods of fat quantification in the absence of iron, and the T2* value was shortened by fat.

Predicting steam generator crevice chemistry

International Nuclear Information System (INIS)

Burton, G.; Strati, G.

2006-01-01

'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

Energy Technology Data Exchange (ETDEWEB)

Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

1995-12-01

The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

Nuclear process steam for industry

International Nuclear Information System (INIS)

Seddon, W.A.

1981-11-01

A joint industrial survey funded by the Bruce County Council, the Ontario Energy Corporation and Atomic Energy of Canada Limited was carried out with the cooperation of Ontario Hydro and the Ontario Ministry of Industry and Tourism. Its objective was to identify and assess the future needs and interest of energy-intensive industries in an Industrial Energy Park adjacent to the Bruce Nuclear Power Development. The Energy Park would capitalize on the infrastructure of the existing CANDU reactors and Ontario Hydro's proven and unique capability to produce steam, as well as electricity, at a cost currently about half that from a comparable coal-fired station. Four industries with an integrated steam demand of some 1 x 10 6 lb/h were found to be prepared to consider seriously the use of nuclear steam. Their combined plants would involve a capital investment of over $200 million and provide jobs for 350-400 people. The high costs of transportation and the lack of docking facilities were considered to be the major drawbacks of the Bruce location. An indication of steam prices would be required for an over-all economic assessment

Development of processes for the utilization of Brazilian coal using nuclear process heat and/or nuclear process steam

International Nuclear Information System (INIS)

Bamert, H.; Niessen, H.F.; Walbeck, M.; Wasrzik, U.; Mueller, R.; Schiffers, U.; Strauss, W.

1980-01-01

Status of the project: End of the project definition phase and preparation of the planned conceptual phase. Objective of the project: Development of processes for the utilization of nuclear process heat and/or nuclear process steam for the gasification of coal with high ash content, in particular coal from Brazil. Results: With the data of Brazilian coal of high ash content (mine Leao/ 43% ash in the mine-mouth quality, 20% ash after preparation) there have been worked out proposals for the mine planning and for a number of processes. On the basis of these proposals and under consideration of the main data specified by the Brazilian working group there have been choosen two processes and worked out in a conceptual design: 1) pressurized water reactor + LURGI-pressure gasifier/hydrogasification for the production of SNG and 2) high temperature reactor steam gasification for the production of town gas. The economic evaluation showed that the two processes are not substantially different in their cost efficiency and they are economical on a long-term basis. For more specific design work there has been planned the implementation of an experimental programme using the semi-technical plants 'hydrogasification' in Wesseling and 'steam gasification' in Essen as the conceptual phase. (orig.) [de

ARSENIC REMOVAL BY IRON REMOVAL PROCESSES

Science.gov (United States)

Presentation will discuss the removal of arsenic from drinking water using iron removal processes that include oxidation/filtration and the manganese greensand processes. Presentation includes results of U.S. EPA field studies conducted in Michigan and Ohio on existing iron remo...

Effect of flow velocity on the process of air-steam condensation in a vertical tube condenser

Science.gov (United States)

Havlík, Jan; Dlouhý, Tomáš

2018-06-01

This article describes the influence of flow velocity on the condensation process in a vertical tube. For the case of condensation in a vertical tube condenser, both the pure steam condensation process and the air-steam mixture condensation process were theoretically and experimentally analyzed. The influence of steam flow velocity on the value of the heat transfer coefficient during the condensation process was evaluated. For the condensation of pure steam, the influence of flow velocity on the value of the heat transfer coefficient begins to be seen at higher speeds, conversely, this effect is negligible at low values of steam velocity. On the other hand, for the air-steam mixture condensation, the influence of flow velocity must always be taken into account. The flow velocity affects the water vapor diffusion process through non-condensing air. The presence of air significantly reduces the value of the heat transfer coefficient. This drop in the heat transfer coefficient is significant at low velocities; on the contrary, the decrease is relatively small at high values of the velocity.

Investigation on the Enhanced Oxidation of Ferritic/Martensitic Steel P92 in Pure Steam

Directory of Open Access Journals (Sweden)

Juntao Yuan

2014-04-01

Full Text Available Oxidation of ferritic/martensitic steel P92 was investigated in pure oxygen and in pure steam at 600–800 °C by thermogravimetric analysis (TGA, optical microscopy (OM, scanning electron microscopy (SEM, and X-ray diffraction (XRD. The results showed that the oxidation of P92 was significantly enhanced and multilayer scale with an outer iron oxides layer formed in pure steam. At 700 °C, the gas switch markedly influenced the scaling kinetics and scale microstructure. It was supposed that the higher affinity of iron to steam would be attributed to the enhanced oxidation of P92 in pure steam, and the much easier transport of hydroxyl would account for the significant difference induced by gas switch.

Hydrogen Plasma Processing of Iron Ore

Science.gov (United States)

Sabat, Kali Charan; Murphy, Anthony B.

2017-06-01

Iron is currently produced by carbothermic reduction of oxide ores. This is a multiple-stage process that requires large-scale equipment and high capital investment, and produces large amounts of CO2. An alternative to carbothermic reduction is reduction using a hydrogen plasma, which comprises vibrationally excited molecular, atomic, and ionic states of hydrogen, all of which can reduce iron oxides, even at low temperatures. Besides the thermodynamic and kinetic advantages of a hydrogen plasma, the byproduct of the reaction is water, which does not pose any environmental problems. A review of the theory and practice of iron ore reduction using a hydrogen plasma is presented. The thermodynamic and kinetic aspects are considered, with molecular, atomic and ionic hydrogen considered separately. The importance of vibrationally excited hydrogen molecules in overcoming the activation energy barriers, and in transferring energy to the iron oxide, is emphasized. Both thermal and nonthermal plasmas are considered. The thermophysical properties of hydrogen and argon-hydrogen plasmas are discussed, and their influence on the constriction and flow in the of arc plasmas is considered. The published R&D on hydrogen plasma reduction of iron oxide is reviewed, with both the reduction of molten iron ore and in-flight reduction of iron ore particles being considered. Finally, the technical and economic feasibility of the process are discussed. It is shown that hydrogen plasma processing requires less energy than carbothermic reduction, mainly because pelletization, sintering, and cokemaking are not required. Moreover, the formation of the greenhouse gas CO2 as a byproduct is avoided. In-flight reduction has the potential for a throughput at least equivalent to the blast furnace process. It is concluded that hydrogen plasma reduction of iron ore is a potentially attractive alternative to standard methods.

Aluminium alloys containing iron and nickel; Alliages d'aluminium contenant du fer et du nickel

Energy Technology Data Exchange (ETDEWEB)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J. [Commissariat a l' Energie atomique, Centre d' Etudes Nucleaires de Saclay, Departement de Metallurgie et de Chimie Appliquee (France); Herenguel, J.; Lelong, P. [Centre de Recherches d' Antony, des Trefileries et Laminoirs du Havre (France)

1958-07-01

The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

Application of Fourier transform near-infrared spectroscopy to optimization of green tea steaming process conditions.

Science.gov (United States)

Ono, Daiki; Bamba, Takeshi; Oku, Yuichi; Yonetani, Tsutomu; Fukusaki, Eiichiro

2011-09-01

In this study, we constructed prediction models by metabolic fingerprinting of fresh green tea leaves using Fourier transform near-infrared (FT-NIR) spectroscopy and partial least squares (PLS) regression analysis to objectively optimize of the steaming process conditions in green tea manufacture. The steaming process is the most important step for manufacturing high quality green tea products. However, the parameter setting of the steamer is currently determined subjectively by the manufacturer. Therefore, a simple and robust system that can be used to objectively set the steaming process parameters is necessary. We focused on FT-NIR spectroscopy because of its simple operation, quick measurement, and low running costs. After removal of noise in the spectral data by principal component analysis (PCA), PLS regression analysis was performed using spectral information as independent variables, and the steaming parameters set by experienced manufacturers as dependent variables. The prediction models were successfully constructed with satisfactory accuracy. Moreover, the results of the demonstrated experiment suggested that the green tea steaming process parameters could be predicted on a larger manufacturing scale. This technique will contribute to improvement of the quality and productivity of green tea because it can objectively optimize the complicated green tea steaming process and will be suitable for practical use in green tea manufacture. Copyright © 2011 The Society for Biotechnology, Japan. Published by Elsevier B.V. All rights reserved.

Mathematical model of the reformer sponge iron cycle

Energy Technology Data Exchange (ETDEWEB)

Fraser, S.; Hacker, V.; Evers, B.; Hierzer, J.; Besenhard, J.O. [Graz University of Technology, Graz (Austria). Inst. for Chemical Technology of Inorganic Materials Christian Doppler Pilot-Lab. for Fuel Cell Systems

2003-07-01

An innovative hydrogen production process called the Reformer Sponge Iron Cycle (RESC), based on redox reactions of iron ore pellets, was mathematically modeled. The hydrogen is produced by blowing steam over hot iron pellets in the oxidation stage, resulting in the oxidation of the iron. Synthesis gas coming from a reformer mixed with a fraction of recycled off-gas was used to reduce the iron oxide pellets (wuestite and-or magnetite) in the reduction stage, leading once more to iron . Once the mathematical model was developed, it was verified utilizing experimental data. Based on calculations of the equilibrium gas concentrations for reformer and sponge iron reactor (SIR), the model computes mass fluxes, molar fluxes, partial pressures, and variations of them throughout the complete cycle. The recycle rate, which determines the fraction of SIR off-gas recycled and added to the input gas stream, was optimized to maximize the amount of iron oxide reduced for a certain input gas flow. 5 refs., 4 figs.

A process for superheating steam in a nuclear power station circuit and device for putting in operation this process

International Nuclear Information System (INIS)

Monteil, Marcel; Forestier, Jean; Leblanc, Bernard; Monteil, Pierre

1975-01-01

A process is described for superheating steam in a nuclear power station circuit, comprising a turbine with a high pressure chamber and a low pressure chamber. It consists in superheating the steam between the high and low pressure chambers of the turbine by using as heating fluid water under pressure at vaporisation temperature, directly taken from the recirculation or circulation flow water of the reactor or of the steam generators. The process is adapted to a pressurised water reactor using a once-through steam generator comprising in succession an economiser, a vaporiser and a superheater, the superheating water being taken at the vaporiser intake. It is also adapted for a boiling water reactor, in that the water is taken directly from the reactor vessel and at a suitable level in the recirculation water [fr

Comprehensive investigation of process characteristics for oxy-steam combustion power plants

International Nuclear Information System (INIS)

Jin, Bo; Zhao, Haibo; Zou, Chun; Zheng, Chuguang

2015-01-01

Highlights: • Oxy-steam combustion exhibits better performance than oxy-CO 2 combustion. • Cost of electricity in oxy-steam combustion is 6.62% less than oxy-CO 2 combustion. • The increase of oxygen concentration in oxidant can improve its system performance. • The decrease of excess oxygen coefficient can be helpful for its system performance. • Integration with solar technology can enhance its thermodynamic performance. - Abstract: Oxy-steam combustion, as an alternative option of oxy-fuel combustion technology, is considered as a promising CO 2 capture technology for restraining CO 2 emissions from power plants. To attain its comprehensive process characteristics, process simulation, thermodynamic assessment, and sensitivity analysis for oxy-steam combustion pulverized-coal-fired power plants are investigated whilst its corresponding CO 2 /O 2 recycled combustion (oxy-CO 2 combustion) power plant is served as the base case for comparison. Techno-economic evaluation and integration with solar parabolic trough collectors are also discussed to justify its economic feasibility and improve its thermodynamic performance further, respectively. It is found that oxy-steam combustion exhibits better performance than oxy-CO 2 combustion on both thermodynamic and economic aspects, in which the cost of electricity decreases about 6.62% whilst the net efficiency and exergy efficiency increase about 0.90 and 1.01 percentage points, respectively. The increment of oxygen concentration in oxidant (20–45 mol.%) and decrease of excess oxygen coefficient (1.01–1.09) in a certain range are favorable for improving oxy-steam combustion system performance. Moreover, its thermodynamic performance can be improved when considering solar parabolic trough collectors for heating recycled water, even though its cost of electricity increases about 2 $/(MW h)

METHANE STEAM REACTION OVER NICKEL CATALYSTS IN THE HYNOL PROCESS

Science.gov (United States)

The report discusses the reaction of methane-steam over nickel catalysts in the Hynol process, a process that uses biomass and natural gas as feedstocks to maximize methanol yields and minimize greenhouse gas emissions. EPA's APPCD has established a laboratory in which to conduct...

Processing of biomass to Hydrocarbons – using a new catalytic steam pyrolysis route

OpenAIRE

Mellin, Pelle; Kantarelis, Efthymios; Yang, Weihong

2014-01-01

Obtaining renewable transportation fuel has been identified as one of the main challenges for a sustainable society. Catalytic pyrolysis followed by hydrotreatment has been demonstrated as one possible route for producing transportation fuels. Using steam in this process could have a number of benefits as given by our research effort. For this paper, we will show that a catalyst together with steam prolongs the activity of the catalyst by preventing coking. This means that both steam and cata...

CFD simulations of influence of steam in gasification agent on parameters of UCG process

Directory of Open Access Journals (Sweden)

Alina Żogała

2015-01-01

Full Text Available Underground coal gasification (UCG is considered to be a perspective and constantly developing technology. Nevertheless it is a very complex and technically difficult process, which results depend on many variables. Mathematical models enable detailed analysis of UCG process – for example – give possibility of prediction of syngas composition depending on applied gasification medium. In practice, mixtures of oxygen, air and steam are the most frequently used as converting agents. Steam is injected to the reactor in order to obtain combustible components. Nevertheless higher concentrations of steam create a problem of reduction of temperature in reactor. This issue of amount of steam in reacting system was analyzed in given paper. Computer simulations were used as test method applied in presented work. Calculations were carried by using Computational Fluid Dynamics (CDF method and Ansys Fluent software. Changes in outlet concentrations of syngas components (CO, CO2, CH4, H2O, H2, in relation with time of process, were presented. Composition of product gas, its heating value and temperature of process were also examined (on outlet of rector in function of content of steam in gasification agent (which was mixture of O2 and H2O. Obtained results indicated a possibility of conduct of stable gasification process (with predictable characteristic of gas. The simulation also demonstrated a possibility of deterioration of conditions in real reactors as a results of applying of too high amounts of steam.

Developing an energy efficient steam reforming process to produce hydrogen from sulfur-containing fuels

Science.gov (United States)

Simson, Amanda

Hydrogen powered fuel cells have the potential to produce electricity with higher efficiency and lower emissions than conventional combustion technology. In order to realize the benefits of a hydrogen fuel cell an efficient method to produce hydrogen is needed. Currently, over 90% of hydrogen is produced from the steam reforming of natural gas. However, for many applications including fuel cell vehicles, the use of a liquid fuel rather than natural gas is desirable. This work investigates the feasibility of producing hydrogen efficiently by steam reforming E85 (85% ethanol/15% gasoline), a commercially available sulfur-containing transportation fuel. A Rh-Pt/SiO2-ZrO2 catalyst has demonstrated good activity for the E85 steam reforming reaction. An industrial steam reforming process is often run less efficiently, with more water and at higher temperatures, in order to prevent catalyst deactivation. Therefore, it is desirable to develop a process that can operate without catalyst deactivation at more energy efficient conditions. In this study, the steam reforming of a sulfur-containing fuel (E85) was studied at near stoichiometric steam/carbon ratios and at 650C, conditions at which catalyst deactivation is normally measured. At these conditions the catalyst was found to be stable steam reforming a sulfur-free E85. However, the addition of low concentrations of sulfur significantly deactivated the catalyst. The presence of sulfur in the fuel caused catalyst deactivation by promoting ethylene which generates surface carbon species (coke) that mask catalytic sites. The amount of coke increased during time on stream and became increasingly graphitic. However, the deactivation due to both sulfur adsorption and coke formation was reversible with air treatment at 650°C. However, regenerations were found to reduce the catalyst life. Air regenerations produce exotherms on the catalyst surface that cause structural changes to the catalyst. During regenerations the

Evaluation Of In Situ Steam-Injection Processes For Reduction Of Petroleum Compounds Within An Abandoned Canal

Science.gov (United States)

A conceptual approach of a novel application of in-situ thermal processes that would either use a steam injection process or a steam/surfactant injection process was considered to remediate petroleum contaminated sediment residing in an abandoned canal. Laboratory tests were c...

Process for resuperheating steam coming from the high-pressure stage of a turbine and device to bring into use this process

International Nuclear Information System (INIS)

Pacault, P.H.

1977-01-01

A process is described for resuperheating steam coming from the high pressure stage of a turbine fed by a steam generator, itself heated from a base thermal source. The resuperheating is done by desuperheating at least a part of the steam coming from the generator, taken from the inflow of the turbine high pressure stage, the desuperheated steam being condensed, partially at least, in a condensation exchanger forming a preliminary resuperheater [fr

Steam gasification of coal, project prototype plant nuclear process heat

International Nuclear Information System (INIS)

Heek, K.H. van

1982-05-01

This report describes the tasks, which Bergbau-Forschung has carried out in the field of steam gasification of coal in cooperation with partners and contractors during the reference phase of the project. On the basis of the status achieved to date it can be stated, that the mode of operation of the gas-generator developed including the direct feeding of caking high volatile coal is technically feasible. Moreover through-put can be improved by 65% at minimum by using catalysts. On the whole industrial application of steam gasification - WKV - using nuclear process heat stays attractive compared with other gasification processes. Not only coal is conserved but also the costs of the gas manufactured are favourable. As confirmed by recent economic calculations these are 20 to 25% lower. (orig.) [de

Mathematical model of the reformer sponge iron cycle

International Nuclear Information System (INIS)

Fraser, S.; Hacker, V.; Evers, B.; Hierzer, J.; Besenhard, J.O.

2003-01-01

A mathematical model of the Reformer Sponge Iron Cycle (RESC), an innovative hydrogen production process based on redox reactions of iron ore pellets is presented. In the oxidation stage of the RESC, hydrogen is produced by blowing steam over hot iron pellets, hence oxidizing the iron. In the reduction stage, synthesis gas coming from a reformer mixed with a fraction of recycled off-gas is used to reduce the iron oxide pellets (wuestite and/or magnetite) back into iron again. A mathematical model of the complete RESC was developed and verified with experimental data. The model is based on calculations of the equilibrium gas concentrations for reformer and Sponge Iron Reactor (SIR). The current model computes mass fluxes, molar fluxes, partial pressures and variations of the respective throughout the complete cycle. The recycle rate, determining the fraction of SIR off-gas recycled and added to the input gas stream was subsequently optimized in order to maximize the amount of iron oxide reduced for a certain input gas flow. (author)

Attachment of iron corrosion products on steam generator tube and feed-water pump in PWRs secondary system

International Nuclear Information System (INIS)

Shoda, Y.; Ishihara, N.; Miyata, H.; Ohira, T.; Watanabe, Y.; Nonaka, Y.

2010-01-01

Operating experience of the secondary systems in PWRs indicates that scale attachment distinctly have an effect on the performance of water-steam cycle. Attached scale on outer surface of steam generator (SG) tube could induce many problems such as decrease heat efficiency of plant, corrosion of tube by intergranular attack (IGA), and choke of flow channel. Scale attached on rotor blade of feed water pump increases the driving steam consumption to keep the constant flow rate, and results in the thermal efficiency decrease of the plant. In this study, two types of test about scale deposition on equipment were executed in the conditions simulating the secondary system of PWR. One is SG model test, which simulated the circulating boiler composed of single SG tube and blow down line. The deposition rate under AVT condition was equivalent to plants revealed with extended period. High-AVT test provided useful reference, because the deposition rate of power plant is too small to measure in a short period after the beginning of High-AVT operation in Japan. The other is feed water pump model test. The mock-up pump is composed of a rotating stainless steel disk. As a result, it is confirmed that the deposition rate depends mostly on iron concentration in water and the exfoliation rate depends mainly on pH. Applying this information, the scale deposition-growth behavior on the equipment is quantitatively expressed by the model combined of scale deposition behavior and exfoliation behavior couples with the former. These results bring effective estimation for suppressing deposition-growth by the selection of water chemistry management and/or equipment improvement in the PWR secondary system. (author)

Downhole Upgrading of Orinoco Basin Extra-Heavy Crude Oil Using Hydrogen Donors under Steam Injection Conditions. Effect of the Presence of Iron Nanocatalysts

Directory of Open Access Journals (Sweden)

Cesar Ovalles

2015-03-01

Full Text Available An extra-heavy crude oil underground upgrading concept and laboratory experiments are presented which involve the addition of a hydrogen donor (tetralin to an Orinoco Basin extra-heavy crude oil under steam injection conditions (280–315 °C and residence times of at least 24-h. Three iron-containing nanocatalysts (20 nm, 60 nm and 90 nm were used and the results showed increases of up to 8° in API gravity, 26% desulfurization and 27% reduction in the asphaltene content of the upgraded product in comparison to the control reaction using inert sand. The iron nanocatalysts were characterized by SEM, XPS, EDAX, and Mössbauer spectroscopy before and after the upgrading reactions. The results indicated the presence of hematite (Fe2O3 as the predominant iron phase. The data showed that the catalysts were deactivating by particle sintering (~20% increase in particle size and also by carbon deposition. Probable mechanisms of reactions are proposed.

A MATHEMATICAL MODEL OF THE ROASTING CHESTNUTS PROCESS BY SUPERHEATED STEAM

Directory of Open Access Journals (Sweden)

A. N. Ostrikov

2013-01-01

Full Text Available The mathematic modeling for chestnuts roasting process by superheated steam is conducted. Diffusion and thermal diffusion coefficients are used for process description. Initial conditions and boundary conditions of the third kind for thermal conductivity and mass transfer equations are set.

Process Technology Development of Ni Electroplating in Steam Generator Tube

International Nuclear Information System (INIS)

Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

2009-11-01

Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

The study of reactions influencing the biomass steam gasification process

Energy Technology Data Exchange (ETDEWEB)

C. Franco; F. Pinto; I. Gulyurtlu; I. Cabrita [INETI-DEECA, Lisbon (Portugal)

2003-05-01

Steam gasification studies were carried out in an atmospheric fluidised bed. The gasifier was operated over a temperature range of 700 900{sup o}C whilst varying a steam/biomass ratio from 0.4 to 0.85 w/w. Three types of forestry biomass were studied: Pinus pinaster (softwood), Eucalyptus globulus and holm-oak (hardwood). The energy conversion, gas composition, higher heating value and gas yields were determined and correlated with temperature, steam/biomass ratio, and species of biomass used. The results obtained seemed to suggest that the operating conditions were optimised for a gasification temperature around 830{sup o}C and a steam/biomass ratio of 0.6 0.7 w/w, because a gas richer in hydrogen and poorer in hydrocarbons and tars was produced. These conditions also favoured greater energy and carbon conversions, as well the gas yield. The main objective of the present work was to determine what reactions were dominant within the operation limits of experimental parameters studied and what was the effect of biomass type on the gasification process. As biomass wastes usually have a problem of availability because of seasonal variations, this work analysed the possibility of replacing one biomass species by another, without altering the gas quality obtained. 19 refs., 8 figs. 2 tabs.

Steam generation process control and automation; Automacao e controle no processo de geracao de vapor

Energy Technology Data Exchange (ETDEWEB)

Souza Junior, Jose Cleodon de; Silva, Walmy Andre C.M. da [PETROBRAS S.A., Natal, RN (Brazil)

2004-07-01

This paper describes the implementation of the Supervisory Control and Data Acquisition System (SCADA) in the steam generation process for injection in heavy oil fields of the Alto do Rodrigues Production Asset, developed by PETROBRAS/E and P/UN-RNCE. This Asset is located in the northeastern region of Brazil, in Rio Grande do Norte State. It addresses to the steam generators for injection in oil wells and the upgrade project that installed remote terminal units and a new panel controlled by PLC, changed all the pneumatic transmitters by electronic and incorporated the steam quality and oxygen control, providing the remote supervision of the process. It also discusses the improvements obtained in the steam generation after the changes in the conception of the control and safety systems. (author)

Hydrogen production from biomass pyrolysis gas via high temperature steam reforming process

International Nuclear Information System (INIS)

Wongchang, Thawatchai; Patumsawad, Suthum

2010-01-01

Full text: The aim of this work has been undertaken as part of the design of continuous hydrogen production using the high temperature steam reforming process. The steady-state test condition was carried out using syngas from biomass pyrolysis, whilst operating at high temperatures between 600 and 1200 degree Celsius. The main reformer operating parameters (e.g. temperature, resident time and steam to biomass ratio (S/B)) have been examined in order to optimize the performance of the reformer. The operating temperature is a key factor in determining the extent to which hydrogen production is increased at higher temperatures (900 -1200 degree Celsius) whilst maintaining the same as resident time and S/B ratio. The effects of exhaust gas composition on heating value were also investigated. The steam reforming process produced methane (CH 4 ) and ethylene (C 2 H 4 ) between 600 to 800 degree Celsius and enhanced production ethane (C 2 H 6 ) at 700 degree Celsius. However carbon monoxide (CO) emission was slightly increased for higher temperatures all conditions. The results show that the use of biomass pyrolysis gas can produce higher hydrogen production from high temperature steam reforming. In addition the increasing reformer efficiency needs to be optimized for different operating conditions. (author)

Using the artificial neural network to control the steam turbine heating process

International Nuclear Information System (INIS)

Nowak, Grzegorz; Rusin, Andrzej

2016-01-01

Highlights: • Inverse Artificial Neural Network has a potential to control the start-up process of a steam turbine. • Two serial neural networks made it possible to model the rotor stress based of steam parameters. • An ANN with feedback enables transient stress modelling with good accuracy. - Abstract: Due to the significant share of renewable energy sources (RES) – wind farms in particular – in the power sector of many countries, power generation systems become sensitive to variable weather conditions. Under unfavourable changes in weather, ensuring required energy supplies involves hasty start-ups of conventional steam power units whose operation should be characterized by higher and higher flexibility. Controlling the process of power engineering machinery operation requires fast predictive models that will make it possible to analyse many parallel scenarios and select the most favourable one. This approach is employed by the algorithm for the inverse neural network control presented in this paper. Based on the current thermal state of the turbine casing, the algorithm controls the steam temperature at the turbine inlet to keep both the start-up rate and the safety of the machine at the allowable level. The method used herein is based on two artificial neural networks (ANN) working in series.

Atmospheric processing of iron carried by mineral dust

Directory of Open Access Journals (Sweden)

S. Nickovic

2013-09-01

Full Text Available Nutrification of the open ocean originates mainly from deposited aerosol in which the bio-avaliable iron is likely to be an important factor. The relatively insoluble iron in dust from arid soils becomes more soluble after atmospheric processing and, through its deposition in the ocean, could contribute to marine primary production. To numerically simulate the atmospheric route of iron from desert sources to sinks in the ocean, we developed a regional atmospheric dust-iron model that included parameterization of the transformation of iron to a soluble form caused by dust mineralogy, cloud processes and solar radiation. When compared with field data on the aerosol iron, which were collected during several Atlantic cruises, the results from the higher-resolution simulation experiments showed that the model was capable of reproducing the major observed patterns.

Design and optimization of hybrid ex situ/in situ steam generation recovery processes for heavy oil and bitumen

Energy Technology Data Exchange (ETDEWEB)

Yang, X.; Gates, I.D. [Calgary Univ., AB (Canada). Dept. of Chemical and Petroleum Engineering; Larter, S.R. [Calgary Univ., AB (Canada). Dept. of Geoscience]|[Alberta Ingenuity Centre for In Situ Energy, Edmonton, AB (Canada)

2008-10-15

Hybrid steam-air based oil recovery techniques were investigated using advanced 3-D reactive thermal reservoir simulations. The hybrid techniques combined ex situ steam and in situ steam generation processes in order to raise efficiency, lower natural gas consumption, and reduce gas emissions. The steam-air based processes used 70 per cent of the energy of conventional steam assisted gravity drainage (SAGD) techniques to recover the same amount of oil. The process used an SAGD wellpair arrangement, where steam and air were injected through the top injection well. The kinetic parameters used in the study were developed by history matching a combustion tube experiments with Athabasca bitumen conducted to predict cumulative bitumen and gas production volumes and compositions. A total of 6 SAGD and 6 in situ combustion simulations were conducted with steam oxygen volume ratios set at 50 per cent steam and 50 per cent oxygen. Various case studies were considered over a 5 year period. Carbon dioxide (CO{sub 2}) emissions were also measured as well as cumulative water and methane consumption rates. Results of the study were used to develop an optimized hybrid operation that consisted of a SAGD well pair arrangement operating with cyclic steam-oxygen injection at high pressures. It was concluded that the high pressure operation increased the steam partial pressure within the reservoir and enhanced combustion performance. A 29 per cent improvement in the cumulative energy to oil ratio was obtained. 23 refs., 2 tabs., 9 figs.

Steam generators and waste heat boilers for process and plant engineers

CERN Document Server

Ganapathy, V

2014-01-01

Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

Strategic elements of steam cycle chemistry control practices at TXU's Comanche Peak steam electric station

International Nuclear Information System (INIS)

Fellers, B.; Stevens, J.; Nichols, G.

2002-01-01

Early industry experience defined the critical importance of Chemistry Control Practices to maintaining long-term performance of PWR steam generators. These lessons provided the impetus for a number of innovations and alternate practices at Comanche Peak. For example, advanced amine investigations and implementation of results provided record low iron transport and deposition. The benefits of the surface-active properties of dimethyl-amine exceeded initial expectations. Operation of pre-coat polishers and steam generator blowdown demineralizers in the amine cycle enabled optimization of amine concentrations and stable pH control. The strategy for coordinated control of oxygen and hydrazine dosing complemented the advanced amine program for protective oxide stabilization. Additionally, a proactive chemical cleaning was performed on Unit 1 to prevent degradations from general fouling of steam generator tube-tube support plate (TSP) and top-of-tubesheet (TTS) crevices. This paper shares the results of these innovations and practices. Also, the bases, theory, and philosophy supporting the strategic elements of program will be presented. (authors)

Olefins from conventional and heavy feedstocks: Energy use in steam cracking and alternative processes

International Nuclear Information System (INIS)

Ren Tao; Patel, Martin; Blok, Kornelis

2006-01-01

Steam cracking for the production of light olefins, such as ethylene and propylene, is the single most energy-consuming process in the chemical industry. This paper reviews conventional steam cracking and innovative olefin technologies in terms of energy efficiency. It is found that the pyrolysis section of a naphtha steam cracker alone consumes approximately 65% of the total process energy and approximately 75% of the total exergy loss. A family portrait of olefin technologies by feedstocks is drawn to search for alternatives. An overview of state-of-the-art naphtha cracking technologies shows that approximately 20% savings on the current average process energy use are possible. Advanced naphtha cracking technologies in the pyrolysis section, such as advanced coil and furnace materials, could together lead to up to approximately 20% savings on the process energy use by state-of-the-art technologies. Improvements in the compression and separation sections could together lead to up to approximately 15% savings. Alternative processes, i.e. catalytic olefin technologies, can save up to approximately 20%

Biomass steam gasification for production of SNG – Process design and sensitivity analysis

International Nuclear Information System (INIS)

Gröbl, Thomas; Walter, Heimo; Haider, Markus

2012-01-01

Highlights: ► A model for the SNG-production process from biomass to raw-SNG is prepared. ► A thermodynamic equilibrium model of the Biomass-Heatpipe-Reformer is developed. ► A sensitivity analysis on the most important operation parameters is carried out. ► Adopting the steam excess ratio a syngas ideally suitable for SNG production is generated. ► Thermodynamic equilibrium models are a useful tool for process design. -- Abstract: A process design for small-scale production of Substitute Natural Gas (SNG) by steam gasification of woody biomass is performed. In the course of this work, thermodynamic models for the novel process steps are developed and implemented into an already existing model library of commercial process simulation software IPSEpro. Mathematical models for allothermal steam gasification of biomass as well as for cleaning and methanation of product gas are provided by applying mass balances, energy balances and thermodynamic equilibrium equations. Using these models the whole process is integrated into the simulation software, a flowsheet for an optimum thermal integration of the single process steps is determined and energy savings are identified. Additionally, a sensitivity study is carried out in order to analyze the influence of various operation parameters. Their effects on amount and composition of the product gas and process efficiency are evaluated and discussed within this article.

Processing of Advanced Alloys for A-USC Steam Turbine Applications

Energy Technology Data Exchange (ETDEWEB)

Jablonski, P. D. [National Energy Technology Laboratory (NETL); Hawk, Jeffrey A. [National Energy Technology Laboratory (NETL); Cowen, Christopher J. [National Energy Technology Laboratory (NETL); Maziasz, Philip J [ORNL

2010-01-01

The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760 C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

Modeling and field studies of fouling in once-through steam generators

International Nuclear Information System (INIS)

Thompson, R.; Gaudreau, T.

1995-01-01

Efforts of the past 10 years to minimize fouling of the Crystal River-3 once-through steam generators are reviewed. The major focus has been on improving at-temperature pH control in the secondary cycle. Various concentrations of different pH control agents were tested in the field for hundreds of days to determine their effect on steam generator fouling. High concentrations of morpholine (50--100 ppm) in the feedwater were found to apparently produce de-fouling of the steam generators without an associated decrease in feedwater iron concentration as compared to that at lower levels of morpholine. Computer modeling of the pH(t) within the OTSG for the various chemistries tested indicates that the pH can change significantly with elevation within the steam generator by varying the pH control agent or its concentration. It is postulated that these variations in pH may change the surface charge of the tubes, tube support plates, and/or corrosion product particles in solution, to favor either deposition or repulsion of the particles, and thereby producing conditions that either favor fouling or de-fouling of the OTSG. Crystal River-3 experience indicates that corrosion product deposition and release processes inside the steam generator can be chemically manipulated to favor release, and thereby maximize plant performance, and delay or avoid costly hydraulic or chemical cleanings

Friction and wear behavior of steam-oxidized ferrous PM compacts

Energy Technology Data Exchange (ETDEWEB)

Raj, P. Philomen-D-Anaand; GopalaKrishna, A. [Dept. of Mechanical Engineering, Jawaharlal Nehru Technological University, Kakinada (India); Palaniradja, K [Dept. of Mechanical Engineering, Pondicherry Engineering College, Pondicherry (India)

2016-10-15

This study determines density effect by assessing sintering temperature and graphite content on the dry sliding wear characteristics of steam-treated iron materials using a pin-on-disk wear test. The specimens were prepared from atomized premixed iron base powders and contained 0.1 to 1.0 wt.% carbon compacted at different densities (5.9 g/cc to 6.8 g/cc). The specimens were sintered for 1 h at different sintering temperatures (1090°C to 1130°C), and then subjected to continuous steam treatment at 540°C for 95 min through in situ Powder metallurgy (PM) technique. Steam treatment was proposed to improve the wear performances of the components of PM. Wear tests were conducted using a pin-on-disk-type machine. Load ranged from 20 N to 60 N. Sliding distance and sliding velocity of 312 m and 0.26 m/s, respectively, were adopted for all tests. Scanning electron microscope was used to analyze wear surface. Increased density and graphite content reduced the wear rate of steam-treated materials. Hardness increased with increasing graphite content. Wear mechanism, wear rate map, and wear maps were drawn for the test result data. Wear transition map identified mild, severe, and ultra-severe wear regimes as functions of applied load.

Method of processing results of tests of heating surfaces of a steam generator on a digital computer

Energy Technology Data Exchange (ETDEWEB)

Glusker, B.N.

1975-03-01

At present, processing of information obtained by testing steam generators in high-capacity generating units is carried out manually. This takes a long time and does not always permit one to process all the information obtained, which impoverishes the results of experimental work. In addition, this kind of processing of experimental results is as a rule done after completion of a considerable part of the tests, and occasionally after completion of all the tests. In this case, it is impossible to conduct a better directed, corrected experiment, and this leads to duplication of experiments and to increasing the period of adjusting and exploratory work on industrial plants. An algorithm was developed for automated processing of the hydraulic and temperature conditions of the heating surfaces in steam generators on digital computers, which is a part of the general algorithm of processing of results of thermal tests of steam generators. It includes calculation of all characteristics determining the thermal and hydraulic conditions of the heating surfaces. The program of processing includes a subprogram: determination of the thermophysical and thermodynamic properties of the water and steam.

Integration of the steam cycle and CO2 capture process in a decarbonization power plant

International Nuclear Information System (INIS)

Xu, Gang; Hu, Yue; Tang, Baoqiang; Yang, Yongping; Zhang, Kai; Liu, Wenyi

2014-01-01

A new integrated system with power generation and CO 2 capture to achieve higher techno-economic performance is proposed in this study. In the new system, three measures are adopted to recover the surplus energy from the CO 2 capture process. The three measures are as follows: (1) using a portion of low-pressure steam instead of high-pressure extracted steam by installing the steam ejector, (2) mixing a portion of flash-off water with the extracted steam to utilize the superheat degree of the extracted steam, and (3) recycling the low-temperature waste heat from the CO 2 capture process to heat the condensed water. As a result, the power output of the new integrated system is 107.61 MW higher than that of a decarbonization power plant without integration. The efficiency penalty of CO 2 capture is expected to decrease by 4.91%-points. The increase in investment produced by the new system is 3.25 M$, which is only 0.88% more than the total investment of a decarbonization power plant without integration. Lastly, the cost of electricity and CO 2 avoided is 15.14% and 33.1% lower than that of a decarbonization power generation without integration, respectively. The promising results obtained in this study provide a new approach for large-scale CO 2 removal with low energy penalty and economic cost. - Highlights: • Energy equilibrium in CO 2 capture process is deeply analyzed in this paper. • System integration is conducted in a coal-fired power plant with CO 2 capture. • The steam ejector is introduced to utilize the waste energy from CO 2 capture process. • Thermodynamic, exergy and techno-economic analyses are quantitatively conducted. • Energy-saving effects are found in the new system with minimal investment

The kinetics of steam-carbon dioxide conversion, rational ways and production catalysts of process gas

International Nuclear Information System (INIS)

Khamroev, F.B.

2016-01-01

The purpose of the present work is to study the kinetics of steam-carbon dioxide conversion, rational ways and production catalysts of process gas. The experimental equation of steam-carbon methane conversion, heat stability increasing and catalyst efficiency, decreasing of hydrodynamical resistance of catalyst layer were determined.

Simulation of the Thermal Hydraulic Processes in the Horizontal Steam Generator with the Use of the Different Interfacial Friction Correlations

International Nuclear Information System (INIS)

Melikhov, V.; Melikhov, O.; Parfenov, Y.; Nerovnov, A.

2011-01-01

The horizontal steam generator (SG) is one of specific features of Russian-type pressurized water reactors (VVERs). The main advantages of horizontal steam generator are connected with low steam loads on evaporation surface, simple separation scheme and high circulation ratio. The complex three-dimensional steam-water flows in the steam generator vessel influence significantly the processes of the steam separation, distribution, and deposition of the soluble and non soluble impurities and determine the efficiency and reliability of the steam generator operation. The 3D code for simulation of the three-dimensional steam-water flows in the steam generator could be effective tool for design and optimization of the horizontal steam generator. The results of the code calculations are determined mainly by the set of the correlations describing interaction of the steam-water mixture with the inner constructions of the SG and interfacial friction. The results obtained by 3D code STEG with the usage of the different interfacial friction correlations are presented and discussed in the paper. These results are compared with the experimental ones obtained at the experimental test facility PGV-1500 constructed for investigation of the processes in the horizontal steam generator

Numerical simulation in steam injection process by a mechanistic approach

Energy Technology Data Exchange (ETDEWEB)

De Souza, J.C.Jr.; Campos, W.; Lopes, D.; Moura, L.S.S. [Petrobras, Rio de Janeiro (Brazil)

2008-10-15

Steam injection is a common thermal recovery method used in very viscous oil reservoirs. The method involves the injection of heat to reduce viscosity and mobilize oil. A steam generation and injection system consists primarily of a steam source, distribution lines, injection wells and a discarding tank. In order to optimize injection and improve the oil recovery factor, one must determine the parameters of steam flow such as pressure, temperature and steam quality. This study focused on developing a unified mathematical model by means of a mechanistic approach for two-phase steam flow in pipelines and wells. The hydrodynamic and heat transfer mechanistic model was implemented in a computer simulator to model the parameters of steam injection while trying to avoid the use of empirical correlations. A marching algorithm was used to determine the distribution of pressure and temperature along the pipelines and wellbores. The mathematical model for steam flow in injection systems, developed by a mechanistic approach (VapMec) performed well when the simulated values of pressures and temperatures were compared with the values measured during field tests. The newly developed VapMec model was incorporated in the LinVap-3 simulator that constitutes an engineering supporting tool for steam injection wells operated by Petrobras. 23 refs., 7 tabs., 6 figs.

DEMONSTRATION BULLETIN STEAM ENHANCED REMEDIATION STEAM TECH ENVIRONMENTAL SERVICES, INC.

Science.gov (United States)

Steam Enhanced Remediation is a process in which steam is injected into the subsurface to recover volatile and semivolatile organic contaminants. It has been applied successfully to recover contaminants from soil and aquifers and at a fractured granite site. This SITE demonstra...

Effective Processing of the Iron Ores

Science.gov (United States)

Kuskov, Vadim; Kuskova, Yana; Udovitsky, Vladimir

2017-11-01

Effective technology for a complex wasteless processing of the iron ores has been designed and includes three main components (plats): comminution plant, briquette plant, pigment plant. The comminution is done per energy effective technology. Using of briquetting for ores clotting enables the costs cut and brings to a higher level of environmental safety of the process. Briquette formation can be done as a regular pressing, as an extrusion. Developed technology allows to produce high quality competitively products for metallurgy industry and red iron oxide pigments. The whole production line impacts the environment in a minimal manner.

Effective Processing of the Iron Ores

Directory of Open Access Journals (Sweden)

Kuskov Vadim

2017-01-01

Full Text Available Effective technology for a complex wasteless processing of the iron ores has been designed and includes three main components (plats: comminution plant, briquette plant, pigment plant. The comminution is done per energy effective technology. Using of briquetting for ores clotting enables the costs cut and brings to a higher level of environmental safety of the process. Briquette formation can be done as a regular pressing, as an extrusion. Developed technology allows to produce high quality competitively products for metallurgy industry and red iron oxide pigments. The whole production line impacts the environment in a minimal manner.

Improvement of chemical control in the water-steam cycle of thermal power plants

International Nuclear Information System (INIS)

Rajakovic-Ognjanovic, Vladana N.; Zivojinovic, Dragana Z.; Grgur, Branimir N.; Rajakovic, Ljubinka V.

2011-01-01

A more effective chemical control in the water-steam cycle (WSC) of thermal power plants (TPP) is proposed in this paper. Minimization of corrosion effects by the production of ultra pure water and its strict control is the basis of all the investigated processes. The research involved the analysis of water samples in the WSC through key water quality parameters and by the most convenient analytical tools. The necessity for the stricter chemical control is demonstrated through a concrete example of the TPP Nikola Tesla, Serbia. After a thorough analysis of the chemical control system of the WSC, diagnostic and control parameters were chosen for continuous systematic measurements. Sodium and chloride ions were recognized as the ions which indicate the corrosion potential of the water and give insight into the proper production and maintenance of water within the WSC. Chemical transformations of crucial corrosion elements, iron and silica, were considered and related to their quantitative values. - Research highlights: → The more effective chemical control in the water-steam cycle of thermal power plant Nikola Tesla, Serbia. → In chemical control the diagnostic and control parameters were optimized and introduced for the systematic measurements in the water-steam cycle. → Sodium and chloride ions were recognized as ions which indicate corrosion potential of water and give insight to proper function of production and maintenance of water within water-team cycle. → Chemical transformations of crucial corrosion elements, iron and silica are considered and related with their quantitative values.

Decontamination of Beaver Valley steam generators using the CAN-DEREM process

International Nuclear Information System (INIS)

Speranzini, R.A.; Helms, M.

1991-08-01

Three steam generator channelheads at the Beaver Valley Unit 1 Power Station were decontaminated in September and October of 1989 using the CAN-DEREM process. With system volumes of about 12 000 L for each steam generator, this was the first major application of the CAN-DEREM process, following closely after the successful 1989 April CAN-DEREM decontamination of a 1000 L Indian Point-2 recirculating heat exchanger. The Successful applications were the culmination of several years of laboratory study directed at assessing and subsequently altering the CAN-DECON formulation. The studies were initiated after the CAN-DECON process was implicated in causing intergranular attack in sensitized 304 stainless steel after the Peach Bottom-2 recirculating water cooling unit (RWCU) decontamination in early 1984. The degree of attack was similar to that observed on piping from several early Boiling Water Reactors, and this was the only instance of reactor artifacts revealing intergranular attack after a CAN-DECON decontamination. Nevertheless, utilities were reluctant to use CAN-DECON after the Peach Bottom-2 decontamination. In response the utility concerns, the CAN-DECON formulation was modified to produce the even-less-corrosive CAN-DEREM formulation. In this report, the results of the laboratory corrosion study are briefly summarized along with the results of pre-decontamination assessments using Beaver Valley specimens, and the results of the actual steam generator decontaminations. The results show quite clearly the decontamination effectiveness and the low corrosiveness of the CAN-DEREM process. As a result of the successful laboratory program and demonstrations, the CAN-DEREM process is currently being qualified for use in full heat transport systems of Pressurized Water Reactors in a major program being carried out by Westinghouse in the United States

Steam condensation process in a power production cycle and heat exchanger for it

International Nuclear Information System (INIS)

Tondeur, Gerard; Andro, Jean; Marjollet, Jacques; Pouderoux, Pierre.

1982-01-01

Steam condensation process in a power production cycle by expansion in turbines, characterized by the fact that this condensation is performed by the vaporization of a coolant with a vaporization temperature at atmospheric pressure lower than that of water, and that the vaporized coolant fluid is expanded in a turbine and then condensed by heat exchange with cold water being heated, while the liquefied coolant is recompressed and used for heat exchange with the steam to be condensed [fr

Oxidation and reduction of copper and iron species in steam generator deposits - Effects of hydrazine, carbohydrazide and catalyzed hydrazine

International Nuclear Information System (INIS)

Marks, C.R.; Varrin, R.D.; Gorman, J.A.; McIlree, A.R.; Stanley, R.

2002-01-01

It has long been suspected that oxidation and reduction of secondary side deposits in PWR steam generators have a significant influence on the onset of intergranular attack and stress corrosion cracking (IGA/SCC) of mill annealed Alloy 600 steam generator tubes. It is believed that these same processes could affect the possible future occurrence of IGA/SCC of thermally treated Alloy 600 and Alloy 690 tubes that are in newer steam generators. The working hypothesis for describing the influence of oxides on accelerated tube degradation is that deposits formed during normal operation are oxidized during lay-up. During subsequent operation, these oxidized species accelerate tube degradation by raising the electrochemical potential. (authors)

Process and catalysts for the gasification of methanol. [German Patent

Energy Technology Data Exchange (ETDEWEB)

Harris, N.; Dennis, A.J.; Shevels, T.F.

1975-02-13

The invention concerns catalysts and catalytic processes for the gasification of methanol which is used to manufacture methane from methanol. Mixtures of iron and chromium oxide, phosphate, phosphoric acid, tungstate, tungstic acid, aluminium phosphate, aluminium oxide are suitable as dehydrating catalysts. Gasification takes place together with steam and dehydrogenating catalysts at high temperature. The molar ratios steam: methanol are described.

A Novel Method for Preparing Auxetic Foam from Closed-cell Polymer Foam Based on Steam Penetration and Condensation (SPC) Process.

Science.gov (United States)

Fan, Donglei; Li, Minggang; Qiu, Jian; Xing, Haiping; Jiang, Zhiwei; Tang, Tao

2018-05-31

Auxetic materials are a class of materials possessing negative Poisson's ratio. Here we establish a novel method for preparing auxetic foam from closed-cell polymer foam based on steam penetration and condensation (SPC) process. Using polyethylene (PE) closed-cell foam as an example, the resultant foams treated by SPC process present negative Poisson's ratio during stretching and compression testing. The effect of steam-treated temperature and time on the conversion efficiency of negative Poisson's ratio foam is investigated, and the mechanism of SPC method for forming re-entrant structure is discussed. The results indicate that the presence of enough steam within the cells is a critical factor for the negative Poisson's ratio conversion in the SPC process. The pressure difference caused by steam condensation is the driving force for the conversion from conventional closed-cell foam to the negative Poisson's ratio foam. Furthermore, the applicability of SPC process for fabricating auxetic foam is studied by replacing PE foam by polyvinyl chloride (PVC) foam with closed-cell structure or replacing water steam by ethanol steam. The results verify the universality of SPC process for fabricating auxetic foams from conventional foams with closed-cell structure. In addition, we explored potential application of the obtained auxetic foams by SPC process in the fabrication of shape memory polymer materials.

A study on the Stress Corrosion Cracking reduction method of Steam Generator secondary side of KSNP

International Nuclear Information System (INIS)

Kim, June Hoon; Lee, Goune Jin

2014-01-01

In order to avoid sludge accumulation affecting the life of the steam generator, the best way is to prevent the sludge inflow in advance by optimization of water quality management through chemical concentration and pH control etc. However it is very difficult to prevent sludge accumulation under the weak condition of corrosion, such as condensation, boiling and high temperature of feed-water in NPPs. Particularly stress corrosion cracking occurs in a top-of-tube sheet area of steam generator with an increase in number of operation years of Korea Standard Nuclear Plant(KSNP)... The purpose of this study is to improve suppression of stress corrosion cracking and life extension for steam generator and improve plant efficiency by performing full length bulk high chemical cleaning in order to remove iron oxide of steam generator secondary side in KSNP Hanbit Unit 6. This study analyzed the Free EDTA and Fe concentrations and sludge removal after performed full length bulk high temperature chemical cleaning for removing the iron oxide of steam generator secondary side, which of Hanbit unit 6 of KSNP. 1) It showed a typical pattern that Fe concentration increased in accordance with to decrease Free EDTA(Ethylene Diamine Tetea acetic Acid) concentration. 2) Sludge removal based on iron oxide after performing the full length bulk high temperature chemical cleaning was 3001kg and sludge removal by lancing additionally was 200.1kg

Condensation of steam

International Nuclear Information System (INIS)

Prisyazhniuk, V.A.

2002-01-01

An equation for nucleation kinetics in steam condensation has been derived, the equation taking into account the concurrent and independent functioning of two nucleation mechanisms: the homogeneous one and the heterogeneous one. The equation is a most general-purpose one and includes all the previously known condensation models as special cases. It is shown how the equation can be used in analyzing the process of steam condensation in the condenser of an industrial steam-turbine plant, and in working out new ways of raising the efficiency of the condenser, as well as of the steam-turbine plant as a whole. (orig.)

Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

Science.gov (United States)

Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

2012-02-01

The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

Specific features of emergency processes associated with water leacs into sodium in a reverse steam generator

International Nuclear Information System (INIS)

Sroelov, V.S.; Nikol'skij, R.V.; Chernobrovkin, Yu.V.; Privalov, Yu.V.; Bocharin, P.P.; Shtynda, Yu.E.

1986-01-01

Experimental and theoretical data characterizing the development of emergency processes arising in the course of water leaks into sodium in a reverse steam generator (sodium in tubes, water in intertube space) are considered. The results of calculations performed for BOR-60 reactor steam generator at initial leaks of 0.01 and 0.55 g/s are presented. It is shown that in the reverse steam generator the development of accident occurs much slower than in steam generators of traditional design. At same stage of accident sodium is displaced from the damaged tube and as a result the destruction of tube material discontinues. The conclusion is drawn that by the development of emergency protection systems for reverse steam generator the requirements for sensitivity and fast response of leak detectors could be reduced

Investigating steam penetration using thermometric methods in dental handpieces with narrow internal lumens during sterilizing processes with non-vacuum or vacuum processes.

Science.gov (United States)

Winter, S; Smith, A; Lappin, D; McDonagh, G; Kirk, B

2017-12-01

Dental handpieces are required to be sterilized between patient use. Vacuum steam sterilization processes with fractionated pre/post-vacuum phases or unique cycles for specified medical devices are required for hollow instruments with internal lumens to assure successful air removal. Entrapped air will compromise achievement of required sterilization conditions. Many countries and professional organizations still advocate non-vacuum sterilization processes for these devices. To investigate non-vacuum downward/gravity displacement, type-N steam sterilization of dental handpieces, using thermometric methods to measure time to achieve sterilization temperature at different handpiece locations. Measurements at different positions within air turbines were undertaken with thermocouples and data loggers. Two examples of widely used UK benchtop steam sterilizers were tested: a non-vacuum benchtop sterilizer (Little Sister 3; Eschmann, Lancing, UK) and a vacuum benchtop sterilizer (Lisa; W&H, Bürmoos, Austria). Each sterilizer cycle was completed with three handpieces and each cycle in triplicate. A total of 140 measurements inside dental handpiece lumens were recorded. The non-vacuum process failed (time range: 0-150 s) to reliably achieve sterilization temperatures within the time limit specified by the international standard (15 s equilibration time). The measurement point at the base of the handpiece failed in all test runs (N = 9) to meet the standard. No failures were detected with the vacuum steam sterilization type B process with fractionated pre-vacuum and post-vacuum phases. Non-vacuum downward/gravity displacement, type-N steam sterilization processes are unreliable in achieving sterilization conditions inside dental handpieces, and the base of the handpiece is the site most likely to fail. Copyright © 2017 The Healthcare Infection Society. Published by Elsevier Ltd. All rights reserved.

Wet steam wetness measurement in a 10 MW steam turbine

Directory of Open Access Journals (Sweden)

Kolovratník Michal

2014-03-01

Full Text Available The aim of this paper is to introduce a new design of the extinction probes developed for wet steam wetness measurement in steam turbines. This new generation of small sized extinction probes was developed at CTU in Prague. A data processing technique is presented together with yielded examples of the wetness distribution along the last blade of a 10MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

Investigation on hydrogen permeation on heat exchanger materials in conditions of steam coal gasification

International Nuclear Information System (INIS)

Moellenhoff, H.

1984-01-01

The permeation of hydrogen through iron-based alloys of different compositions in the temperature range between 700 and 1000 0 C was examined in a laboratory fluidized bed in the conditions of steam/coal gasification. Apart from tests on bright metal samples, measurement in the gasification atmosphere at a maximum pressure of 1 bar were carried out during oxidation of the metal. Experiments in a steam/hydrogen/argon mixture with the same oxidation potential were used for comparison purposes. The hydrogen permeated through the metal sample was taken to a gas chromatograph with argon flushing gas and analyzed there. The investigations on bright steel samples of various composition showed that their permeabilities for hydrogen at temperatures around 900 0 C only differed by a maximum of ± 30%. Effective prevention of permeation is therefore not possible simply by choosing a suitable alloy. If the steels are oxidized during permeation measurements, there is a reduction of the hydrogen permeability by 2 or 3 orders of magnitude due to the oxidation process, both in the steam/coal gasification fluidized bed and in a pure steam/hydrogen/argon mixture. (orig./GG) [de

Design of the steam reformer for the HTR-10 high temperature process heat application

International Nuclear Information System (INIS)

Ju Huaiming; Xu Yuanhui; Jia Haijun

2000-01-01

The 10 MW High Temperature Reactor Test Module (HTR-10) is being constructed now and planned to be operational in 2000. One of the objectives is to develop the high temperature process heat application. The methane steam reformer is one of the key-facilities for the nuclear process heat application system. The paper describes the conceptual design of the HTR-10 Steam Reformer with He heating, and the design optimization computer code. It can be used to perform sensitivity analysis for parameters, and to improve the design. Principal parameters and construction features of the HTR-10 reformer heated by He are introduced. (author)

UV-Vis as quantification tool for solubilized lignin following a single-shot steam process.

Science.gov (United States)

Lee, Roland A; Bédard, Charles; Berberi, Véronique; Beauchet, Romain; Lavoie, Jean-Michel

2013-09-01

In this short communication, UV/Vis was used as an analytical tool for the quantification of lignin concentrations in aqueous mediums. A significant correlation was determined between absorbance and concentration of lignin in solution. For this study, lignin was produced from different types of biomasses (willow, aspen, softwood, canary grass and hemp) using steam processes. Quantification was performed at 212, 225, 237, 270, 280 and 287 nm. UV-Vis quantification of lignin was found suitable for different types of biomass making this a timesaving analytical system that could lead to uses as Process Analytical Tool (PAT) in biorefineries utilizing steam processes or comparable approaches. Copyright © 2013 Elsevier Ltd. All rights reserved.

Integrated steam generation process and system for enhanced oil recovery

Energy Technology Data Exchange (ETDEWEB)

Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

2010-07-01

A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

Scaled physical model studies of the steam drive process. First annual report, September 1977-September 1978

Energy Technology Data Exchange (ETDEWEB)

Doscher, T M

1980-12-01

Scaling laws of the heat transport mechanism in steam displacement processes are developed based upon an integral energy balance equation. Unlike the differential approach adopted by previous workers, the above scaling laws do not necessitate the use of any empirical correction factor as has been done in previous scaling calculations. The results provide a complete and consistent scale-down of the energy transport behavior, which is the critical mechanism for the success of a steam injection process. In the course of the study, the scaling problems associated with relative permeability and capillary pressure are also discussed. A method which has often been used in scaling nonthermal displacement processes is applied to reduce errors due to scaling in relative permeability. Both dimensional and inspectional analyses are applied to illustrate their use in steam processes. Scale-up laws appeared in the literature and those used in this study are compared and numerical examples are given.

Solar membrane natural gas steam-reforming process: evaluation of reactor performance

NARCIS (Netherlands)

de Falco, M.; Basile, A.; Gallucci, F.

2010-01-01

In this work, the performance of an innovative plant for efficient hydrogen production using solar energy for the process heat duty requirements has been evaluated via a detailed 2D model. The steam-reforming reactor consists of a bundle of coaxial double tubes assembled in a shell. The annular

Solar membrane natural gas steam-reforming process : evaluation of reactor performance

NARCIS (Netherlands)

Falco, de M.; Basile, A.; Gallucci, F.

2010-01-01

In this work, the performance of an innovative plant for efficient hydrogen production using solar energy for the process heat duty requirements has been evaluated via a detailed 2D model. The steam-reforming reactor consists of a bundle of coaxial double tubes assembled in a shell. The annular

Horizontal alternating steam drive process for the Orinoco heavy oil belt in eastern Venezuela

Energy Technology Data Exchange (ETDEWEB)

Edgar A. Fernandez R.; Bashbush, J.L. [Schlumberger, Sugar Land, TX (United States)

2008-10-15

Horizontal alternating steam drive (HASD) processes use single horizontal wells that cyclically switch between injection and production phases. The steam chambers generated by the wells are laterally driven by the pressure differentials created by adjacent producers to form a sweeping front between the wells. This feasibility study assessed the use of HASD processes at a heavy oil reservoir in Venezuela. The study used numerical simulations from a representative reservoir with a 5-horizontal well array to asses the HASD recovery technique under various scenarios. Sensitivity analyses were also conducted to consider the positioning of the horizontal well placement in the reservoir column; different injection sequences; variations in the duration of injection cycles; injection rates; and the lengths of the horizontal reach of the wells. Results of the study suggested that HASD is a suitable alternative for reservoirs with sands in the 20 foot to 50 foot thickness range. HASD achieved average recovery factors of above 20 per cent over a 15 year period, and required fewer wells than steam assisted gravity drainage (SAGD) processes. It was concluded that the wells must be designed to consider the additional thermal stresses resulting the repeated injection and production cycles associated with HASD processes. The 6 refs., 2 tabs., 16 figs.

Comparison of Iron and Tungsten Based Oxygen Carriers for Hydrogen Production Using Chemical Looping Reforming

Science.gov (United States)

Khan, M. N.; Shamim, T.

2017-08-01

Hydrogen production by using a three reactor chemical looping reforming (TRCLR) technology is an innovative and attractive process. Fossil fuels such as methane are the feedstocks used. This process is similar to a conventional steam-methane reforming but occurs in three steps utilizing an oxygen carrier. As the oxygen carrier plays an important role, its selection should be done carefully. In this study, two oxygen carrier materials of base metal iron (Fe) and tungsten (W) are analysed using a thermodynamic model of a three reactor chemical looping reforming plant in Aspen plus. The results indicate that iron oxide has moderate oxygen carrying capacity and is cheaper since it is abundantly available. In terms of hydrogen production efficiency, tungsten oxide gives 4% better efficiency than iron oxide. While in terms of electrical power efficiency, iron oxide gives 4.6% better results than tungsten oxide. Overall, a TRCLR system with iron oxide is 2.6% more efficient and is cost effective than the TRCLR system with tungsten oxide.

Effect of liquid waste discharges from steam generating facilities

Energy Technology Data Exchange (ETDEWEB)

McGuire, H.E. Jr.

1977-09-01

This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides.

Effect of liquid waste discharges from steam generating facilities

International Nuclear Information System (INIS)

McGuire, H.E. Jr.

1977-09-01

This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides

Raman spectroscopy for in-situ characterisation of steam generator deposits

International Nuclear Information System (INIS)

Rochefort, P.A.; Guzonas, D.A.; Turner, C.W.

1997-12-01

This report describes the effort to develop in-situ characterisation of steam generator deposits using remote raman spectroscopy to determine the chemical composition and semi-quantitative measurement of their concentrations. Information on the composition of the deposits is necessary in order to establish the optimal cleaning conditions and procedures. Furthermore, the composition of the deposits also provides information on the conditions that exist within the steam generator and the feedtrain. The raman spectra of the three most common iron oxide phases found in the CANDU deposits (hematite, magnetite and nickel ferrite) are shown

Application of complex inoculants in improving the process-ability of grey cast iron for cylinder blocks

Directory of Open Access Journals (Sweden)

LIU Wei-ming

2006-05-01

Full Text Available Effect of several complex inoculants on mechanical properties, process-ability and sensibility of grey cast iron used in cylinder block were investigated. The experimental results showed that the grey cast iron treated with 60%FeSi75+40%RE complex inoculants has tensile strength consistently at about 295 MPa along with good hardness and improved metallurgy quality. While the grey cast iron inoculated with 20%FeSi75+80%Sr compound inoculants has the best process-ability, the lowest cross-section sensibility and the least microhardness difference. The wear amount of the drill increases correspondingly with the increase of the microhardness difference of matrix structure, indicating the great effect of homogeneousness of matrix structure in the grey cast iron on the machinability of the grey cast iron.

Wastewater engineering applications of BioIronTech process based on the biogeochemical cycle of iron bioreduction and (biooxidation

Directory of Open Access Journals (Sweden)

Volodymyr Ivanov

2014-12-01

Full Text Available Bioreduction of Fe(III and biooxidation of Fe(II can be used in wastewater engineering as an innovative biotechnology BioIronTech, which is protected for commercial applications by US patent 7393452 and Singapore patent 106658 “Compositions and methods for the treatment of wastewater and other waste”. The BioIronTech process comprises the following steps: 1 anoxic bacterial reduction of Fe(III, for example in iron ore powder; 2 surface renovation of iron ore particles due to the formation of dissolved Fe2+ ions; 3 precipitation of insoluble ferrous salts of inorganic anions (phosphate or organic anions (phenols and organic acids; 4 (biooxidation of ferrous compunds with the formation of negatively, positively, or neutrally charged ferric hydroxides, which are good adsorbents of many pollutants; 5 disposal or thermal regeration of ferric (hydroxide. Different organic substances can be used as electron donors in bioreduction of Fe(III. Ferrous ions and fresh ferrous or ferric hydroxides that are produced after iron bioreduction and (biooxidation adsorb and precipitate diferent negatively charged molecules, for example chlorinated compounds of sucralose production wastewater or other halogenated organics, as well as phenols, organic acids, phosphate, and sulphide. Reject water (return liquor from the stage of sewage sludge dewatering on municipal wastewater treatment plants represents from 10 to 50% of phosphorus load when being recycled to the aeration tank. BioIronTech process can remove/recover more than 90% of phosphorous from this reject water thus replacing the conventional process of phosphate precipitation by ferric/ferrous salts, which are 20–100 times more expensive than iron ore, which is used in BioIronTech process. BioIronTech process can remarkably improve the aerobic and anaerobic treatments of municipal and industrial wastewaters, especially anaerobic digestion of lipid- and sulphate-containing food-processing wastewater. It

Steam hydrocarbon cracking and reforming

NARCIS (Netherlands)

Golombok, M.

2004-01-01

Many industrial chemical processes are taught as distinct contrasting reactions when in fact the unifying comparisons are greater than the contrasts. We examine steam hydrocarbon reforming and steam hydrocarbon cracking as an example of two processes that operate under different chemical reactivity

Iron-oxidation processes in an electroflocculation (electrocoagulation) cell

Energy Technology Data Exchange (ETDEWEB)

Sasson, Moshe Ben, E-mail: mosheinspain@hotmail.com [Department of Soil and Water Sciences, Robert H. Smith Faculty of Agriculture, Food and Environment, Hebrew University of Jerusalem, Rehovot 76100 (Israel); Calmano, Wolfgang [Institute of Environmental Technology and Energy Economics, Technical University of Hamburg-Harburg, 21073 Hamburg (Germany); Adin, Avner [Department of Soil and Water Sciences, Robert H. Smith Faculty of Agriculture, Food and Environment, Hebrew University of Jerusalem, Rehovot 76100 (Israel)

2009-11-15

The processes of iron oxidation in an electroflocculation cell were investigated for a pH range of 5-9 and electric currents of 0.05-0.4 A (equivalent current densities of 8.6-69 A/m{sup 2}). At all pH values and electric currents investigated, it was demonstrated and proven that for all practical purposes, the form of iron that dissolves from the anode is Fe{sup 2+} (ferrous). The difference between the amount of theoretical dissolution as calculated by Faraday's law and the amount of observed dissolved iron ions may indicate two phenomena in electrochemical cells. The first is possible dissolution of the anode even without the operation of an electric current; this led to higher theoretical dissolution rates at lower pH. The second is the participation of some of the electrons of the electric current in reactions other than anode dissolution which led to lower theoretical dissolution rates at higher pH. Those other reactions did not lead to an increase in the local oxidation saturation level near the anode and did not affect iron-oxidation rates in the electroflocculation processes. The oxidation rates of the dissolved Fe{sup 2+} (ferrous) to Fe{sup 3+} (ferric) ions in electroflocculation processes were strongly dependent on the pH and were similar to the known oxidation rates of iron in non-electrochemical cells.

Iron-oxidation processes in an electroflocculation (electrocoagulation) cell

International Nuclear Information System (INIS)

Sasson, Moshe Ben; Calmano, Wolfgang; Adin, Avner

2009-01-01

The processes of iron oxidation in an electroflocculation cell were investigated for a pH range of 5-9 and electric currents of 0.05-0.4 A (equivalent current densities of 8.6-69 A/m 2 ). At all pH values and electric currents investigated, it was demonstrated and proven that for all practical purposes, the form of iron that dissolves from the anode is Fe 2+ (ferrous). The difference between the amount of theoretical dissolution as calculated by Faraday's law and the amount of observed dissolved iron ions may indicate two phenomena in electrochemical cells. The first is possible dissolution of the anode even without the operation of an electric current; this led to higher theoretical dissolution rates at lower pH. The second is the participation of some of the electrons of the electric current in reactions other than anode dissolution which led to lower theoretical dissolution rates at higher pH. Those other reactions did not lead to an increase in the local oxidation saturation level near the anode and did not affect iron-oxidation rates in the electroflocculation processes. The oxidation rates of the dissolved Fe 2+ (ferrous) to Fe 3+ (ferric) ions in electroflocculation processes were strongly dependent on the pH and were similar to the known oxidation rates of iron in non-electrochemical cells.

Application of PHADEC method for the decontamination of radioactive steam piping components

International Nuclear Information System (INIS)

Lo Frano, R.; Pilo, F.; Aquaro, D.

2013-01-01

The dismantling of nuclear plants is a complex activity that originates often a large quantity of radioactive contaminated residue. In this paper the attention was focused on the PHADEC (Phosphoric Acid Decontamination) plant adopted for the clearance of Caorso NPP (in Italy) metallic systems and components contaminated by Co 60 (produced by the neutron capture in the iron materials), like the main steam lines, moisture separator of the turbine buildings, etc.. The PHADEC plant consists in a chemical off line treatment: the crud, deposited along the steam piping during life plant as an example, is removed by means of acid attacks in ponds coupled to a high pressure water washing. Due to the fact that the removed contaminated layers, essentially, iron oxides of various chemical composition, depend on components geometry, type of contamination and time of treatment in the PHADEC plant, it becomes of meaningful importance to suggest a procedure capable to improve the control of the PHADEC process parameters. This study aimed thus at the prediction and optimization of the mentioned treatment time in order to improve the efficiency of the plant itself and to achieve, in turn, the minimization of produced wastes. To the purpose an experimental campaign was carried out by analysing several samples, i.e. taken along the main steam piping line. Smear tests as well as metallographic analyses were carried out in order to determine respectively the radioactivity distribution and the crud composition on the inner surface of the components. Moreover the radioactivity in the crud thickness was measured. These values allowed finally to correlate the residence time in the acid attack ponds to the level of the achieved decontamination. (authors)

Steam generator water lancing

International Nuclear Information System (INIS)

Kamler, F.; Schneider, W.

1992-01-01

The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

Economic analysis of process steam and electricity generation by a 200 MW NHR

International Nuclear Information System (INIS)

Tian Li; Wang Yongqing

2000-01-01

New applications for low temperature nuclear heating reactors should be developed using economic analysis. This paper compares and analyzes the economics of the generation 1.5 MPa process steam and electricity by a 200 MW nuclear heating reactor (NHR-200) for industrial development. The project is very attractive economically with an internal rate of return of 19.61%, a net present worth (discount rate 10%) of 765 million yuan RMB and a capital recovery or payback period of about 5 years after construction is completed. Compared with only using the NHR-200 for in winter heating, the economic of process steam and electricity generation by NHR-200 are much better. In addition, the NHR-200 will significantly improve environmental pollution in cities and reduce the transport of coal from north to south in China

Effects of acid impregnated steam explosion process on xylose recovery and enzymatic conversion of cellulose in corncob.

Science.gov (United States)

Fan, Xiaoguang; Cheng, Gang; Zhang, Hongjia; Li, Menghua; Wang, Shizeng; Yuan, Qipeng

2014-12-19

Corncob residue is a cellulose-rich byproduct obtained from industrial xylose production via dilute acid hydrolysis processes. Enzymatic hydrolysis of cellulose in acid hydrolysis residue of corncob (AHRC) is often less efficient without further pretreatment. In this work, the process characteristics of acid impregnated steam explosion were studied in conjunction with a dilute acid process, and their effects on physiochemical changes and enzymatic saccharification of corncob residue were compared. With the acid impregnated steam explosion process, both higher xylose recovery and higher cellulose conversion were obtained. The maximum conversion of cellulose in acid impregnated steam explosion residue of corncob (ASERC) reached 85.3%, which was 1.6 times higher than that of AHRC. Biomass compositional analysis showed similar cellulose and lignin content in ASERC and AHRC. XRD analysis demonstrated comparable crystallinity of ASERC and AHRC. The improved enzymatic hydrolysis efficiency was attributed to higher porosity in ASERC, measured by mercury porosimetry. Copyright © 2014 Elsevier Ltd. All rights reserved.

Steam generator tube extraction

International Nuclear Information System (INIS)

Delorme, H.

1985-05-01

To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

How to compute the power of a steam turbine with condensation, knowing the steam quality of saturated steam in the turbine discharge

Energy Technology Data Exchange (ETDEWEB)

Hernandez Albarran, Manuel Jaime; Krever, Marcos Paulo Souza [Braskem, Sao Paulo, SP (Brazil)

2009-07-01

To compute the power and the thermodynamic performance in a steam turbine with condensation, it is necessary to know the quality of the steam in the turbine discharge and, information of process variables that permit to identifying with high precision the enthalpy of saturated steam. This paper proposes to install an operational device that will expand the steam from high pressure point on the shell turbine to atmosphere, both points with measures of pressure and temperature. Arranging these values on the Mollier chart, it can be know the steam quality value and with this data one can compute the enthalpy value of saturated steam. With the support of this small instrument and using the ASME correlations to determine the equilibrium temperature and knowing the discharge pressure in the inlet of surface condenser, the absolute enthalpy of the steam discharge can be computed with high precision and used to determine the power and thermodynamic efficiency of the turbine. (author)

Determining the potential volume of industrial process steam to be generated in nuclear facilities

International Nuclear Information System (INIS)

Jobsky, T.

1990-01-01

The present study serves to determine the market potential of nuclear energy for industrial process steam supply according to branches and sites in the Federal Republic of Germany (excluding the new East German Laender). On the nuclear plant side two HTR reference plants with different unit powers of 200 MWth (HTR-Modul) and 100 MWth are investigated. An essential result in analysing the nuclear market potential is the finding that the number of potential users and sites will triple if smaller unit sizes were introduced. This corresponds to an increase in nuclear plant potential from 28 units of 200 MWth each to 91 units of 100 MWth on the assumptions made in this study. A comparison of economic efficiency between fossil-fired power production plants and the HTR-Modul shows the competitiveness of nuclear process steam and electricity production in the base load range. A single-site evaluation for the centres of energy demand competes conceptually with a combined heat supply by nuclear long-distance energy. This integrated supply concept makes it possible to supply considerably more industrial companies with process steam while reducing the number of sites, since the heat requirements of smaller sites can also be covered by the integrated system. (orig.) [de

FUNDAMENTALS OF THE THEORY OF VENTILLATION PROCESSES IN THE STEAM TURBINES TPP

Directory of Open Access Journals (Sweden)

V. M. Neuimin

2015-01-01

Full Text Available  The article proposes the theoretical framework of ventilation processes emerging and going on in the stages of TPP steam turbines during the operating regimes with small-quantity volumetric flow rates in the low-pressure cylinder. The basic theory includes new physicomathematical models for estimating the ventilating capacity losses and ventilation heatings-up of the steam and the air-gas channel of the turbine; search and investigation of the factors causing the increased momental loads on the blade wheels of the finale stages which are likely to lead to destruction of the rotating blades. The paper renders the practical results of utilizing the theoretical framework of ventilation processes.The author obtains a new mathematical relation for high-accuracy assessment of the ventilating capacity losses accounting for all the diversification of parameters defining the level of these losses (it is established that the Coriolis force contributes twice as much to the ventilating capacity losses as the centrifugal force. Seven ordinary formulae obtained on its basis provide a separate stage ventilation-losses immediate evaluation (with rotation blades of the finale stage not unwinding from the turning, with rotation blades of the finale and intermediate stages unwinding from the turning, in the turbine altogether-vapor-evacuated including by readings of the regular instruments located at the connecters of the exhaust part of the lowpressure cylinder.As the cornerstone of the new ventilation heating-up evaluation system the author lays two experimentally established facts: the ventilating capacity losses are practically constant at working steam negligible volumetric flow rates; symmetrical ventilating flows in the blade channel mingle entirely to the moment of their split up at the periphery. This renders possible estimating the complete enthalpy increment of the steam being discharged from a stage in relation to the enthalpy of the steam being

Effect of Steam Deactivation Severity of ZSM-5 Additives on LPG Olefins Production in the FCC Process.

Science.gov (United States)

Gusev, Andrey A; Psarras, Antonios C; Triantafyllidis, Konstantinos S; Lappas, Angelos A; Diddams, Paul A

2017-10-21

ZSM-5-containing catalytic additives are widely used in oil refineries to boost light olefin production and improve gasoline octanes in the Fluid Catalytic Cracking (FCC) process. Under the hydrothermal conditions present in the FCC regenerator (typically >700 °C and >8% steam), FCC catalysts and additives are subject to deactivation. Zeolites (e.g., Rare Earth USY in the base catalyst and ZSM-5 in Olefins boosting additives) are prone to dealumination and partial structural collapse, thereby losing activity, micropore surface area, and undergoing changes in selectivity. Fresh catalyst and additives are added at appropriate respective levels to the FCC unit on a daily basis to maintain overall targeted steady-state (equilibrated) activity and selectivity. To mimic this process under accelerated laboratory conditions, a commercial P/ZSM-5 additive was hydrothermally equilibrated via a steaming process at two temperatures: 788 °C and 815 °C to simulate moderate and more severe equilibration industrial conditions, respectively. n -Dodecane was used as probe molecule and feed for micro-activity cracking testing at 560 °C to determine the activity and product selectivity of fresh and equilibrated P-doped ZSM-5 additives. The fresh/calcined P/ZSM-5 additive was very active in C 12 cracking while steaming limited its activity, i.e., at catalyst-to-feed (C/F) ratio of 1, about 70% and 30% conversion was obtained with the fresh and steamed additives, respectively. A greater activity drop was observed upon increasing the hydrothermal deactivation severity due to gradual decrease of total acidity and microporosity of the additives. However, this change in severity did not result in any selectivity changes for the LPG (liquefied petroleum gas) olefins as the nature (Brønsted-to-Lewis ratio) of the acid/active sites was not significantly altered upon steaming. Steam deactivation of ZSM-5 had also no significant effect on aromatics formation which was enhanced at higher

Effect of Steam Deactivation Severity of ZSM-5 Additives on LPG Olefins Production in the FCC Process

Directory of Open Access Journals (Sweden)

Andrey A. Gusev

2017-10-01

Full Text Available ZSM-5-containing catalytic additives are widely used in oil refineries to boost light olefin production and improve gasoline octanes in the Fluid Catalytic Cracking (FCC process. Under the hydrothermal conditions present in the FCC regenerator (typically >700 °C and >8% steam, FCC catalysts and additives are subject to deactivation. Zeolites (e.g., Rare Earth USY in the base catalyst and ZSM-5 in Olefins boosting additives are prone to dealumination and partial structural collapse, thereby losing activity, micropore surface area, and undergoing changes in selectivity. Fresh catalyst and additives are added at appropriate respective levels to the FCC unit on a daily basis to maintain overall targeted steady-state (equilibrated activity and selectivity. To mimic this process under accelerated laboratory conditions, a commercial P/ZSM-5 additive was hydrothermally equilibrated via a steaming process at two temperatures: 788 °C and 815 °C to simulate moderate and more severe equilibration industrial conditions, respectively. n-Dodecane was used as probe molecule and feed for micro-activity cracking testing at 560 °C to determine the activity and product selectivity of fresh and equilibrated P-doped ZSM-5 additives. The fresh/calcined P/ZSM-5 additive was very active in C12 cracking while steaming limited its activity, i.e., at catalyst-to-feed (C/F ratio of 1, about 70% and 30% conversion was obtained with the fresh and steamed additives, respectively. A greater activity drop was observed upon increasing the hydrothermal deactivation severity due to gradual decrease of total acidity and microporosity of the additives. However, this change in severity did not result in any selectivity changes for the LPG (liquefied petroleum gas olefins as the nature (Brønsted-to-Lewis ratio of the acid/active sites was not significantly altered upon steaming. Steam deactivation of ZSM-5 had also no significant effect on aromatics formation which was enhanced at

Strategy for maintaining cleanliness in the secondary part of Steam Generators of French PWRs fleet

International Nuclear Information System (INIS)

Prin, C.

2012-01-01

Between 2004 and 2006, EDF noticed primary / secondary leakages on Steam Generators (SG) of a French nuclear plant. Further studies have shown that fouling by iron oxides and clogging of the quatrefoils broached holes of the Tubes Support Plates (TSP) are aggravating factors of the risk of cracking by vibration-induced fatigue of the SG's tubes. EDF then initiated a program of chemical cleaning of steam generators to restore and maintain an acceptable state of cleanliness of the secondary part of SG. This paper presents EDF's strategy to achieve this goal. It is organized as follows : first, fouling and clogging phenomenon and associated estimation means are explained. Then the strategy of chemical cleaning and its evolution are presented. The implemented processes as well as process monitoring and plants requalification are also described. Finally, the operations performed, the continuous improvement process conducted in connection with the French Nuclear Safety Authority (ASN) and the control of environmental impact are reviewed. This paper was written with the support of AREVA and Westinghouse, the two operators of chemical cleaning in France. (author)

Influence of reaction chamber shape on cast-iron spheroidization process in-mold

Directory of Open Access Journals (Sweden)

S. Pietrowski

2010-01-01

Full Text Available This paper presents a results concerning the influence of reaction chamber shape on cast – iron spheroidization process in form. The volume of the tested reaction chambers was about 118000mm3. Reaction chambers in the shape of: rectangular, cylinder and spherical cap were examined. It has been shown that the best graphite spheroidizing process was provided by spherical cap chamber shape. The reaction of cast – iron with magnesium in reaction chamber depends on the flow of cast – iron in the chamber. In rectangular and cylinder shape chambers proceed the impact of diphase stream on flat bottom wall. It causes the creation on its surface film, called: cast – iron “film”, where single grains of magnesium master alloy exist. The largest part of master alloy is drifted by liquid cast – iron to the top and only there graphite spheroidization process proceed. In the spherical cap shape reaction chamber, as a result of rotation movement of liquid cast – iron throughout its volume, graphite spheroidization process proceed. Apart from the reaction chamber shape, applying of mixing chamber ensure full cast – iron spheroidization process.

Exergy Steam Drying and Energy Integration

Energy Technology Data Exchange (ETDEWEB)

Verma, Prem; Muenter, Claes (Exergy Engineering and Consulting, SE-417 55 Goeteborg (Sweden)). e-mail: verma@exergyse.com

2008-10-15

Exergy Steam Drying technology has existed for past 28 years and many new applications have been developed during this period. But during past few years the real benefits have been exploited in connection with bio-fuel production and energy integration. The steam dryer consists of a closed loop system, where the product is conveyed by superheated and pressurised carrier steam. The carrier steam is generated by the water vapours from the product being dried, and is indirectly superheated by another higher temperature energy source such as steam, flue gas, thermal oil etc. Besides the superior heat transfer advantages of using pressurised steam as a drying medium, the energy recovery is efficient and simple as the recovered energy (80-90%) is available in the form of steam. In some applications the product quality is significantly improved. Examples presented in this paper: Bio-Combine for pellets production: Through integration of the Exergy Steam Dryer for wood with a combined heat and power (CHP) plant, together with HP steam turbine, the excess carrier steam can be utilised for district heating and/or electrical power production in a condensing turbine. Bio-ethanol production: Both for first and second generation of ethanol can the Exergy process be integrated for treatment of raw material and by-products. Exergy Steam Dryer can dry the distillers dark grains and solubles (DDGS), wood, bagasse and lignin. Bio-diesel production: Oil containing seeds and fruits can be treated in order to improve both the quality of oil and animal feed protein, thus minimizing further oil processing costs and increasing the sales revenues. Sewage sludge as bio-mass: Municipal sewage sludge can be considered as a renewable bio-fuel. By drying and incineration, the combustion heat value of the sludge is sufficient for the drying process, generation of electrical energy and production of district heat. Keywords; Exergy, bio-fuel, bio-mass, pellets, bio-ethanol, biodiesel, bio

Evaporation and wet oxidation of steam generator cleaning solutions

International Nuclear Information System (INIS)

Baldwin, P.N. Jr.

1996-01-01

Ethylene diamine tetra acetic acid (EDTA) is used in metal-cleaning formulations. Usually the form of the EDTA used is the tetra ammonium salt. When these powerful cleaning solutions are used in steam generators, they attract the key metals of interest--iron and copper. A reduction in the volume of these cleaners and EDTA destruction is required to meet waste management and disposal standards. One method of volume reduction is described: concentration by evaporation. Once volume is reduced, the liquid waste can then be further volume reduced and treated for EDTA content through the use of wet oxidation. The effect of this process on the total organic carbon (TOC) in the form of EDTA contained in the copper as well as the iron spent cleaning solutions is reviewed, including regression analysis of selected benchmark and production data. A regressive analysis is made of the relationship between the EDTA and the TOC analyzed in the wet-oxidation batch residuals as well as the summary effects of hydrogen peroxide, sulfuric acid, and reaction time on the percentage of TOC destroyed

Investigation on steam oxidation behaviour of TP347H FG Part I Exposure at 256 bar

DEFF Research Database (Denmark)

Jianmin, J; Montgomery, Melanie; Larsen, OH

2005-01-01

with the aforementioned steel in coal-fired boilers and this paper focuses on the steam oxidation behaviour for specimens tested at various metal temperatures for exposure times of 7700, 23000 and 30000 hours as investigated by light optical and scanning electron microscopy. The oxide present on the specimens is a duplex......The stainless steel TP347H FG is a candidate material for the final stage tubing of superheater and reheater sections of ultra supercritical boilers operated at steam temperatures up to 620C in the mild corrosion environments of coal-firing. A series of field tests has been conducted...... oxide, where the outer layer consists of two sub-layers, an iron oxide layer and an iron-nickel oxide layer; the inner layer is chromium rich chromium-iron-nickel oxide. Microstructure examination showed that for all these samples the varying grain size of subsurface metal affected the oxide thickness...

Steam turbines for nuclear power plants

International Nuclear Information System (INIS)

Kosyak, Yu.F.

1978-01-01

Considered are the peculiarities of the design and operation of steam turbines, condensers and supplementary equipment of steam turbines for nuclear power plants; described are the processes of steam flow in humid-steam turbines, calculation and selection principles of main parameters of heat lines. Designs of the turbines installed at the Charkov turbine plant are described in detail as well as of those developed by leading foreign turbobuilding firms

Solid waste processing experience at Susquehanna Steam Electric Station

International Nuclear Information System (INIS)

Phillips, J.W.; Granus, M.W.

1984-01-01

This paper reviews the first year's operation at the Susquehanna Steam Electric Station (SSES) with respect to the Westinghouse Hittman Nuclear Incorporated (Hittman) mobile solidification system and the dry activated waste generation, handling and processing. Experiences pertinent to the mobile solidification system are reviewed with emphasis on the integration of the system into the plant, problems associated with unexpected waste properties and the myriad of operating procedures that had to be prepared. The processing history for 1983 is reviewed in terms of the volume of waste, including solidified wastes, dewatered wastes an DAW. Factors that must be considered in evaluating processing alternatives, i.e., dewatering vs. solidification; steel liners vs. HICs, are discussed. Actions taken by Hittman and SSES to maximize the processing economics are also discussed. Finally, recommendations are provided to the utility considering implementing mobile solification services to ensure a smooth and timely integration of services into the plant

Iron crystallization in a fluidized-bed Fenton process.

Science.gov (United States)

Boonrattanakij, Nonglak; Lu, Ming-Chun; Anotai, Jin

2011-05-01

The mechanisms of iron precipitation and crystallization in a fluidized-bed reactor were investigated. Within the typical Fenton's reagent dosage and pH range, ferric ions as a product from ferrous ion oxidation would be supersaturated and would subsequently precipitate out in the form of ferric hydroxide after the initiation of the Fenton reaction. These precipitates would simultaneously crystallize onto solid particles in a fluidized-bed Fenton reactor if the precipitation proceeded toward heterogeneous nucleation. The heterogeneous crystallization rate was controlled by the fluidized material type and the aging/ripening period of the crystallites. Iron crystallization onto the construction sand was faster than onto SiO(2), although the iron removal efficiencies at 180 min, which was principally controlled by iron hydroxide solubility, were comparable. To achieve a high iron removal rate, fluidized materials have to be present at the beginning of the Fenton reaction. Organic intermediates that can form ferro-complexes, particularly volatile fatty acids, can significantly increase ferric ion solubility, hence reducing the crystallization performance. Therefore, the fluidized-bed Fenton process will achieve exceptional performance with respect to both organic pollutant removal and iron removal if it is operated with the goal of complete mineralization. Crystallized iron on the fluidized media could slightly retard the successive crystallization rate; thus, it is necessary to continuously replace a portion of the iron-coated bed with fresh media to maintain iron removal performance. The iron-coated construction sand also had a catalytic property, though was less than those of commercial goethite. Copyright © 2011 Elsevier Ltd. All rights reserved.

SOFTWARE FOR IMAGE PROCESSING OF IRON-CARBONACEOUS ALLOY MICROSTRUCTURES

Directory of Open Access Journals (Sweden)

A. N. Chichko

2011-01-01

Full Text Available The paper proposes a mathematical apparatus for image processing of a cast-iron microstructure of a pearlite class that has casually distributed graphite inclusions in the structure the software has been developed and it allows to determine statistical functions concerning distribution of graphite inclusion characteristics according to areas, perimeters and distances between inclusions. The paper shows that computer processing of gray pig-iron microstructure image makes it possible to classify microstructures on the basis of statistical distribution of a graphite phase which are considered as indiscernible while applying conventional metallographic methods and it has practical significance for investigation of the interrelations – «workability – cast iron microstructure».

Treatment and Recycling of the Process Water in Iron Ore Flotation of Yuanjiacun Iron Mine

Directory of Open Access Journals (Sweden)

Wen-li Jiang

2017-01-01

Full Text Available Coagulating sedimentation and oxidation treatment of process water in iron ore flotation of Yuanjiacun iron mine had been studied. The process water of this mine carried residual polyacrylamide (PAM, poly(diallyldimethylammonium chloride (PDADMAC, and Ca2+ from the flotation and caused decrease of the iron flotation recovery or grade of the concentrate. The studies on high-intensity magnetic separation (HIMS tailings for coagulating sedimentation showed that the settling performance of coagulant (named CYH was better than that of PDADMAC. The analyses of FTIR spectra and zeta potential demonstrated that CYH is adsorbed mainly through electrostatic attraction onto HIMS tailings. Sodium hypochlorite was adopted to oxidize the residual organics in tailings wastewater. When sodium hypochlorite is at the dosage of 1.0 g/L, reaction temperature is of 20°C, and reaction time is of 30 minutes, the removal rates of PAM, COD, and Ca2+ were 90.48%, 83.97%, and 85.00%, respectively. Bench-scale flotation studies on the treated tailings wastewater indicated that the iron recovery and grade of concentrate were close to those of freshwater.

Quality comparison of continuous steam sterilization segmented-flow aseptic processing versus conventional canning of whole and sliced mushrooms.

Science.gov (United States)

Anderson, N M; Walker, P N

2011-08-01

This study was carried out to investigate segmented-flow aseptic processing of particle foods. A pilot-scale continuous steam sterilization unit capable of producing shelf stable aseptically processed whole and sliced mushrooms was developed. The system utilized pressurized steam as the heating medium to achieve high temperature-short time processing conditions with high and uniform heat transfer that will enable static temperature penetration studies for process development. Segmented-flow technology produced a narrower residence time distribution than pipe-flow aseptic processing; thus, whole and sliced mushrooms were processed only as long as needed to achieve the target F₀  = 7.0 min and were not overcooked. Continuous steam sterilization segmented-flow aseptic processing produced shelf stable aseptically processed mushrooms of superior quality to conventionally canned mushrooms. When compared to conventionally canned mushrooms, aseptically processed yield (weight basis) increased 6.1% (SD = 2.9%) and 6.6% (SD = 2.2%), whiteness (L) improved 3.1% (SD = 1.9%) and 4.7% (SD = 0.7%), color difference (ΔE) improved 6.0% (SD = 1.3%) and 8.5% (SD = 1.5%), and texture improved 3.9% (SD = 1.7%) and 4.6% (SD = 4.2%), for whole and sliced mushrooms, respectively. Segmented-flow aseptic processing eliminated a separate blanching step, eliminated the unnecessary packaging of water and promoted the use of bag-in-box and other versatile aseptic packaging methods. Segmented-flow aseptic processing is capable of producing shelf stable aseptically processed particle foods of superior quality to a conventionally canned product. This unique continuous steam sterilization process eliminates the need for a separate blanching step, reduces or eliminates the need for a liquid carrier, and promotes the use of bag-in-box and other versatile aseptic packaging methods. © 2011 Institute of Food Technologists®

Solidification, processing and properties of ductile cast iron

DEFF Research Database (Denmark)

Tiedje, Niels Skat

2010-01-01

Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... degree than we have seen previously. It is the aim of the present paper to present ductile iron as a modern engineering material and present the many different possibilities that the material hides. Focus will be on the latest research in solidification and melt treatment. But for completeness...

Biological removal of iron and manganese in rapid sand filters - Process understanding of iron and manganese removal

DEFF Research Database (Denmark)

Lin, Katie

to precipitation and corrosion. Manganese and iron can either be removed physico-chemically or biologically or combined. The physico-chemical oxidation and precipitation of manganese can theoretically be achieved by aeration, but this process is slow unless pH is raised far above neutral, making the removal...... of manganese by simple aeration and precipitation under normal drinking water treatment conditions insignificant. Manganese may also be oxidized autocatalytically. Iron is usually easier to remove. First, iron is rapidly chemically oxidized by oxygen at neutral pH followed by precipitation and filtration......-filter, where iron is removed. Step 2: Filtration in an after-filter where e.g. ammonium and manganese is removed. The treatment relies on microbial processes and may present an alternative, greener and more sustainable approach for drinking water production spending less chemicals and energy than chemical (e...

A three-dimensional laboratory steam injection model allowing in situ saturation measurements. [Comparing steam injection and steam foam injection with nitrogen and without nitrogen

Energy Technology Data Exchange (ETDEWEB)

Demiral, B.M.R.; Pettit, P.A.; Castanier, L.M.; Brigham, W.E.

1992-08-01

The CT imaging technique together with temperature and pressure measurements were used to follow the steam propagation during steam and steam foam injection experiments in a three dimensional laboratory steam injection model. The advantages and disadvantages of different geometries were examined to find out which could best represent radial and gravity override flows and also fit the dimensions of the scanning field of the CT scanner. During experiments, steam was injected continuously at a constant rate into the water saturated model and CT scans were taken at six different cross sections of the model. Pressure and temperature data were collected with time at three different levels in the model. During steam injection experiments, the saturations obtained by CT matched well with the temperature data. That is, the steam override as observed by temperature data was also clearly seen on the CT pictures. During the runs where foam was present, the saturation distributions obtained from CT pictures showed a piston like displacement. However, the temperature distributions were different depending on the type of steam foam process used. The results clearly show that the pressure/temperature data alone are not sufficient to study steam foam in the presence of non-condensible gas.

Changes in Levels of Phenylethanoid Glycosides, Antioxidant Activity, and Other Quality Traits in Cistanche deserticola Slices by Steam Processing.

Science.gov (United States)

Peng, Fang; Chen, Jun; Wang, Xia; Xu, Changqing; Liu, Tongning; Xu, Rong

2016-07-01

We investigated the effect of steaming time on Cistanche deserticola Y. C. MA slices by analyzing levels of bioactive compounds, antioxidant activity, and weight loss compared with fresh, directly oven-dried, and blanched samples. Fresh samples had extremely low levels of phenylethanoid glycosides and antioxidant activity. Lower levels of weight loss and higher amounts of soluble sugars, polysaccharides, and dilute ethanol-soluble extracts were found when the slices were steamed rather than blanched. Slices steamed for 5 and 7 min contained significantly (pprocess. The concentration of polysaccharides fluctuated during the steaming process. The steaming time had a consistent effect on antioxidant properties evaluated by oxygen radical absorbance capacity (ORAC), 2,2-diphenyl-1-picrylhydrazyl free radical scavenging activity (DPPH) and ferric reducing antioxidant property (FRAP), showing a significant increase and reaching 108.62, 23.08, and 11.68 micromoles Trolox per mass of fresh slice (μmol TE/g FW), respectively. The present results suggest that fresh-cut C. deserticola can be subjected to approximately 5-7 min of steaming to improve phenylethanoid glycoside levels and antioxidant activity, while still preserving the amounts of soluble sugars, polysaccharides, and dilute ethanol-soluble extracts. These results would help to improve the production process for fresh-cut Chinese medicines, and increase the understanding of their associated health benefits.

Steam 80 steam generator instrumentation

International Nuclear Information System (INIS)

Carson, W.H.; Harris, H.H.

1980-01-01

This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

IN SITU STEAM ENHANCED RECOVERY PROCESS - HUGHES ENVIRONMENTAL SYSTEMS, INC. - INNOVATIVE TECHNOLOGY EVALUATION REPORT

Science.gov (United States)

This Innovative Technology Evaluation report summarizes the findings of an evaluation of the in situ Steam Enhanced Recovery Process (SERP) operated by Hughes Environmental Systems, Inc. at the Rainbow Disposal facility in Huntington Beach, California. he technology demonstration...

Steam process supply optimization for Arcelormittal Tubarao consumers; Otimizacao do sistema de fornecimento de vapor de processo para a usina (AMT)

Energy Technology Data Exchange (ETDEWEB)

Loss, Gecimar; Oliveira, Heron Domingues de; Silva, Jose Geraldo Lessa; Beccalli, Marcelo; Calente, Paulo Sergio Boni; Monteiro, Sergio Anderson [Companhia Siderurgica de Tubarao ArcelorMittal, Serra, ES (Brazil)

2010-07-01

The ArcelorMittal Tubarao Energy Production area is compounded by three units: Air Separation Units, Thermal Power Plants and Thermal Recovery Power Plants. The Thermo Power Plants are co-generated units responsible to generate electrical, mechanical (Blast Furnace blower) energy and also provide Steam to complement the facility internal consumption mainly provided by CDQ plant (CDQ - Coke Dry Quenching). Since RH2 (steel treatment process) start up, the steam consumption increased and the Thermal Power Plant contribution raised to attend this new demand. Solutions were needed to guarantee the steam supply by the Power Plant even in low steam header stoppages for maintenance, since the lack of steam caused by shortage in Power Plant steam supply resulting in steel production diminution in this new scenario. (author)

A finite difference model of the iron ore sinter process

OpenAIRE

Muller, J.; de Vries, T.L.; Dippenaar, B.A.; Vreugdenburg, J.C.

2015-01-01

Iron ore fines are agglomerated to produce sinter, which is an important feed material for blast furnaces worldwide. A model of the iron ore sintering process has been developed with the objective of being representative of the sinter pot test, the standard laboratory process in which the behaviour of specific sinter feed mixtures is evaluated. The model aims to predict sinter quality, including chemical quality and physical strength, as well as key sinter process performance parameters such ...

Surface hardening of two cast irons by friction stir processing

International Nuclear Information System (INIS)

Fujii, Hidetoshi; Kikuchi, Toshifumi; Nogi, Kiyoshi; Yamaguchi, Yasufumi; Kiguchi, Shoji

2009-01-01

The Friction Stir Processing (FSP) was applied to the surface hardening of cast irons. Flake graphite cast iron (FC300) and nodular graphite cast iron (FCD700) were used to investigate the validity of this method. The matrices of the FC300 and FC700 cast irons are pearlite. The rotary tool is a 25mm diameter cylindrical tool, and the travelling speed was varied between 50 and 150mm/min in order to control the heat input at the constant rotation speed of 900rpm. As a result, it has been clarified that a Vickers hardness of about 700HV is obtained for both cast irons. It is considered that a very fine martensite structure is formed because the FSP generates the heat very locally, and a very high cooling rate is constantly obtained. When a tool without an umbo (probe) is used, the domain in which graphite is crushed and striated is minimized. This leads to obtaining a much harder sample. The hardness change depends on the size of the martensite, which can be controlled by the process conditions, such as the tool traveling speed and the load. Based on these results, it was clarified that the FSP has many advantages for cast irons, such as a higher hardness and lower distortion. As a result, no post surface heat treatment and no post machining are required to obtain the required hardness, while these processes are generally required when using the traditional methods.

On the reliability of steam generator performance at nuclear power plants with WWER type reactors

International Nuclear Information System (INIS)

Styrikovich, M.A.; Margulova, T.Kh.

1974-01-01

The problem of ensuring reliable operation of steam generators in a nuclear power plant with a water-cooled, water-moderated reactor (WWER) was studied. At a nuclear power plant with a vertical steam generator (specifically, a Westinghouse product) the steam generator tubes were found to have been penetrated. Shutdown was due to corrosion disintegration of the austenitic stainless steel, type 18/8, used as pipe material for the heater surface. The corrosion was the result of the action of chlorine ions concentrated in the moisture contained in the iron oxide films deposited in low parts of the tube bundle, directly at the tube plate. Blowing through did not ensure complete removal of the film, and in some cases the construction features of the steam generator made removal of the film practically impossible. Replacement of type 18/8 stainless steel by other construction material, e.g., Inconel, did not give good results. To ensure reliable operation of vertical steam generators in domestic practice, the generators are designed without a low tube plate (a variant diagram of the vertical steam generator of such construction for the water-cooled, water-moderated reactor 1000 is presented). When low tube plates are used the film deposition is intolerable. For organization of a non-film regime a complex treatment of the feed water is used, in which the amount of complexion is calculated from the stoichmetric ratios with the composition of the feed water. It is noted that, if 100% condensate purification is used with complexon processing of the feed water to the generator, we can calculate the surface of the steam-generator heater without considering the outer placement on the tubes. In this the cost of the steam generator and all the nuclear power plants with WWER type reactors is decreased even with installation of a 100% condensate purification. It is concluded that only simultaneous solution of construction and water-regime problems will ensure relaible operation of

Quality and Safety Assurance of Iron Casts and Manufacturing Processes

OpenAIRE

Kukla S.

2016-01-01

The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM). An analysis of wor...

STEAM Enacted: A Case Study of a Middle School Teacher Implementing STEAM Instructional Practices

Science.gov (United States)

Herro, Danielle; Quigley, Cassie

2016-01-01

This paper examines the implementation practices of a 6th grade middle school teacher enacting STEAM (science, technology, engineering, art and math) teaching in his classroom after participating in a 45-hour STEAM professional development. Case study is used to detail the process, successes, and challenges. Project-based learning, technology…

Factors Affecting Ballability of Mixture Iron Ore Concentrates and Iron Oxide Bearing Wastes in Metallurgical Processing

Directory of Open Access Journals (Sweden)

Mfon Udo

2018-05-01

Full Text Available Iron oxide bearing wastes (IROBEWAS are produced at every segment of processing stage of sinter, molten iron and steel production. They are hard to handle and in many cases are stockpiled only to be a source of environmental pollution but can be balled into pellets. Pellet of good ballability values are transportable and recyclable as they can withstand stress they will encounter without disintegrating back to dust. But ballability is affected by some factors like the grain sizes of the materials, the moisture and binder contents of the ball mix, wettability of the balled materials and the processing perimeters of the granulator. The objective of this research work is to investigate the factors affecting ballability of mixture of iron ore concentrates and iron oxide bearing wastes (IROBEWAS in metallurgical processing. The parameters under consideration were grain size of materials, the moisture contents, the speed of balling disc, IROBEWAS and Bentonite (Binder contents of the balled mix. This was carried out by balling different volume fractions of mix containing iron oxide concentrate and IROBEWAS using a balling disc and testing the resulting balls for green compressive strength using universal testing machine. It was found that the ballability of the mixture of iron ore concentrate and IROBEWAS increases as grain sizes of the materials reduce but increases as the moisture contents and IROBEWAS content increase up to an optimum value of moisture content in the mix before it starts to reduce. The ballability also increases as the speed of the granulator (Balling disc increases within the limit of this work. It was also observed that there was an increase in ballability with slight increase in bentonite content in the mix.

REDUCING ARSENIC LEVELS IN DRINKING WATER DURING IRON REMOVAL PROCESSES

Science.gov (United States)

The presentation provides an overview of iron removal technology for the removal of arsenic from drinking water. The presentation is divided into several topic topics: Arsenic Chemistry, Treatment Selection, Treatment Options, Case Studies and Iron Removal Processes. Each topic i...

Enhancing heavy oil recovery using foam injection in applications to cyclic steam stimulation

Energy Technology Data Exchange (ETDEWEB)

Isaacs, E. [Alberta Energy Research Inst., Edmonton, AB (Canada); Yuan, J.Y. [Canadian Natural Resources Ltd., Calgary, AB (Canada)

2008-07-01

Cyclic steam stimulation (CSS) is a widely used heavy oil production technology. However, steam-based processes that are not stabilized can develop conformance as the steam can over-ride and channel past oil-bearing zones. This presentation discussed a refined CSS steam foaming process designed to improve recovery in marginal cycles. Laboratory studies were initially conducted to examine surfactant properties and flow behaviour in porous media. The results of numerical simulations were then applied to the steam-foaming portion of the CSS process. Results of the study showed that during the foam co-injection with steam stage, the steam injection rate did not alter. Improvement to the CSS process varied, indicating that earlier foam forming surfactant co-injection was preferable when steam-foam performance was constant in all cycles. It was concluded that the steam foaming process may improve bitumen production without requiring additional steam. 13 refs., 5 figs.

Functionality of ovalbumin during Chinese steamed bread-making processing.

Science.gov (United States)

Sang, Shangyuan; Zhang, Huang; Xu, Lei; Chen, Yisheng; Xu, Xueming; Jin, Zhengyu; Yang, Na; Wu, Fengfeng; Li, Dandan

2018-07-01

Hen egg is commonly used in some cereal-based food, including cakes and bread. Ovalbumin, one of the major components of egg white protein, can affect the performance of the food product. The interaction between ovalbumin and gluten protein and its effect on property of dough and quality of Chinese steamed bread was investigated in this study. Sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) patterns indicated that ovalbumin was surprisingly not incorporated in glutenins by covalent bond, whereas size-exclusion high-performance liquid chromatography showed that glutenin macropolymer content in glutenins increased slightly. Furthermore, dynamic rheology experiments indicated ovalbumin led to a decrease inG' andG″ of dough. Based on molecular dynamic simulation and SDS-PAGE results, it was inferred that ovalbumin was not hydrolyzed by endopeptidases during dough fermentation and crosslinked to gluten proteins during steaming. Finally, ovalbumin improved maximum dough height (Hm) during dough development and specific volume of Chinese steamed bread. Copyright © 2018 Elsevier Ltd. All rights reserved.

Corrosion of several metals in supercritical steam at 5380C

International Nuclear Information System (INIS)

McCoy, H.E.; McNabb, B.

1977-05-01

The corrosion of several iron- and nickel-base alloys in supercritical steam at 24.1 MPa (3500 psi) and 538 0 C was measured to 7.92 x 10 7 s (22,000 h). The experiments were carried out in TVA's Bull Run Steam Plant. Corrosion was measured almost entirely by weight change and visual appearance; a few samples were evaluated by more descriptive analytical techniques. The corrosion rates of low-alloy ferritic steels containing from 1.1 to 8.7 percent Cr and 0.5 to 1.0 percent Mo differed by less than a factor of 2 in steam. Several modified compositions of Hastelloy N were evaluated and found to corrode at about equivalent rates. Of the alloys studied, the lowest weight gain in 3.6 x 10 7 sec (10,000 hr) was 0.01 mg/cm 2 for Inconel 718 and the highest 10 mg/cm 2 for the low-alloy ferritic steels. 25 figures, 3 tables

Application of PHADEC method for the decontamination of radioactive steam piping components of Caorso plant

International Nuclear Information System (INIS)

Lo Frano, R.; Aquaro, D.; Fontani, E.; Pilo, F.

2014-01-01

Highlights: • Application of PHADEC chemical off-line methodology. • Decontamination of radioactive steam piping components of Caorso turbine building. • Experimental characterization of metallic components, e.g., by SEM analysis. • Measure of the efficiency of treatment by means of the reduction of activity and vs. the treatment time. • Minimization of secondary waste produced during decontamination activity of Caorso BWR plant. - Abstract: The dismantling of nuclear plants is a complex activity that originates often a large quantity of radioactive contaminated residue. In this paper the attention was focused on the PHADEC (PHosphoric Acid DEContamination) plant adopted for the clearance of Caorso NPP (in Italy) metallic systems and components contaminated by Co60 (produced by the neutron capture in the iron materials), like the main steam lines, moisture separator of the turbine buildings, etc. The PHADEC plant consists in a chemical off line treatment: the crud, deposited along the steam piping during life plant as an example, is removed by means of acid attacks in ponds coupled to a high pressure water washing. Due to the fact that the removed contaminated layers, essentially, iron oxides of various chemical composition, depend on components geometry, type of contamination and time of treatment in the PHADEC plant, it becomes of meaningful importance to suggest a procedure capable to improve the control of the PHADEC process parameters. This study aimed thus at the prediction and optimization of the mentioned treatment time in order to improve the efficiency of the plant itself and to achieve, in turn, the minimization of produced wastes. To the purpose an experimental campaign was carried out by analysing several samples, i.e., taken along the main steam piping line. Smear tests as well as metallographic analyses were carried out in order to determine respectively the radioactivity distribution and the crud composition on the inner surface of the

An expert system for steam generator maintenance

International Nuclear Information System (INIS)

Remond, A.

1988-01-01

The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

Steam generator tube integrity program

International Nuclear Information System (INIS)

Dierks, D.R.; Shack, W.J.; Muscara, J.

1996-01-01

A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

Endotoxin inactivation via steam-heat treatment in dilute simethicone emulsions used in biopharmaceutical processes.

Science.gov (United States)

Britt, Keith A; Galvin, Jeffrey; Gammell, Patrick; Nti-Gyabaah, Joseph; Boras, George; Kolwyck, David; Ramirez, José G; Presente, Esther; Naugle, Gregory

2014-01-01

Simethicone emulsion is used to regulate foaming in cell culture operations in biopharmaceutical processes. It is also a potential source of endotoxin contamination. The inactivation of endotoxins in dilute simethicone emulsions was assessed as a function of time at different steam temperatures using a Limulus amebocyte lysate kinetic chromogenic technique. Endotoxin inactivation from steam-heat treatment was fit to a four-parameter double exponential decay model, which indicated that endotoxin inactivation was biphasic, consisting of fast and slow regimes. In the fast regime, temperature-related effects were dominant. Transitioning into the slow regime, the observed temperature dependence diminished, and concentration-related effects became increasingly significant. The change in the Gibbs free energy moving through the transition state indicated that a large energy barrier must be overcome for endotoxin inactivation to occur. The corresponding Arrhenius pre-exponential factor was >10(12) s(-1) suggesting that endotoxins in aqueous solution exist as aggregates. The disorder associated with the endotoxin inactivation reaction pathway was assessed via the change in entropy moving through the transition state. This quantity was positive indicating that endotoxin inactivation may result from hydrolysis of individual endotoxin molecules, which perturbs the conformation of endotoxin aggregates, thereby modulating the biological activity observed. Steam-heat treatment decreased endotoxin levels by 1-2 logarithm (log) reduction (LRV), which may be practically relevant depending on incoming raw material endotoxin levels. Antifoam efficiency and cell culture performance were negligibly impacted following steam-heat treatment. The results from this study show that steam-heat treatment is a viable endotoxin control strategy that can be implemented to support large-scale biopharmaceutical manufacturing. © 2014 American Institute of Chemical Engineers.

Evaluation of materials' corrosion and chemistry issues for advanced gas cooled reactor steam generators using full scale plant simulations

International Nuclear Information System (INIS)

Woolsey, I.S.; Rudge, A.J.; Vincent, D.J.

1998-01-01

Advanced Gas Cooled Reactors (AGRS) employ once-through steam Generators of unique design to provide steam at approximately 530 degrees C and 155 bar to steam turbines of similar design to those of fossil plants. The steam generators are highly compact, and have either a serpentine or helical tube geometry. The tubes are heated on the outside by hot C0 2 gas, and steam is generated on the inside of the tubes. Each individual steam generator tube consists of a carbon steel feed and primary economiser section, a 9%Cr steel secondary economiser, evaporator and primary superheater, and a Type 316L austenitic stainless steel secondary superheater, all within a single tube pass. The multi-material nature of the individual tube passes, the need to maintain specific thermohydraulic conditions within the different material sections, and the difficulties of steam generator inspection and repair, have required extensive corrosion-chemistry test programmes to ensure waterside corrosion does not present a challenge to their integrity. A major part of these programmes has been the use of a full scale steam generator test facility capable of simulating all aspects of the waterside conditions which exist in the plant. This facility has been used to address a wide variety of possible plant drainage/degradation processes. These include; single- and two-phase flow accelerated corrosion of carbon steel, superheat margins requirements and the stress-corrosion behaviour of the austenitic superheaters, on-load corrosion of the evaporator materials, and iron transport and oxide deposition behaviour. The paper outlines a number of these, and indicates how they have been of value in helping to maintain reliable operation of the plant. (author)

The residual stress evaluation for expansion process of steam generator tubes

International Nuclear Information System (INIS)

King, C.-S.; Lee, S.-C.; Shim, D.-N.

2004-01-01

The reliability of a nuclear power plant is affected by the reliability of steam generator tube and the reliability of steam generator tube is affected by stress corrosion cracking(SCC). Many steam generator tubes were experiencing stress corrosion cracking and stress corrosion cracking is affected material characteristics, corrosive environments and added stresses. The added stresses have the manufacturing stresses and operating stresses, the manufacturing stresses include the residual stresses generating in the tube manufacture and tube expanding procedure. We will investigate for influence which affected to residual stresses with tube plastic deformation method and measurement region. (author)

Steam Generator Inspection Planning Expert System

International Nuclear Information System (INIS)

Rzasa, P.

1987-01-01

Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

Study of Catalyst Variation Effect in Glycerol Conversion Process to Hydrogen Gas by Steam Reforming

Science.gov (United States)

Widayat; Hartono, R.; Elizabeth, E.; Annisa, A. N.

2018-04-01

Along with the economic development, needs of energy being increase too. Hydrogen as alternative energy has many usages. Besides that, hydrogen is one source of energy that is a clean fuel, but process production of hydrogen from natural gas as a raw material has been used for a long time. Therefore, there is need new invention to produce hydrogen from the others raw material. Glycerol, a byproduct of biodiesel production, is a compound which can be used as a raw material for hydrogen production. By using glycerol as a raw material of hydrogen production, we can get added value of glycerol as well as an energy source solution. The process production of hydrogen by steam reforming is a thermochemical process with efficiency 70%. This process needs contribution of catalyst to improve its efficiency and selectivity of the process. In this study will be examined the effect variation of catalyst for glycerol conversion process to hydrogen by steam reforming. The method for catalyst preparation was variation of catalyst impregnation composition, catalyst calcined with difference concentration of hydrochloric acid and calcined with difference hydrochloric acid ratio. After that, all of catalyst which have been prepared, used for steam reforming process for hydrogen production from glycerol as a raw material. From the study, the highest yield of hydrogen gas showed in the process production by natural zeolite catalyst with 1:15 Hydrochloric acid ratio was 42.28%. Hydrogen yield for 2M calcined natural zeolite catalyst was 38.37%, for ZSM-5 catalyst was 15.83%, for 0.5M calcined natural zeolite was 13.09% and for ultrasonic natural zeolite was 11.43%. The lowest yield of hydrogen gas showed in catalyst 2Zn/ZSM-5 with 11.22%. This result showed that hydrogen yield product was affected by catalyst variation because of the catalyst has difference characteristic and difference catalytic activity after the catalyst preparation process.

Effect of annealing process of iron powder on magnetic properties ...

Indian Academy of Sciences (India)

Administrator

Abstract. Iron powder magnetic cores are used as soft magnetic rotors, in micro special motors such as BS brake motors, refrigerator compressor motors and brushless servo motors. Heat treatment of iron powder played an important role in the magnetic properties and loss of the motor cores. After the annealing process,.

Performance and economic assessments of a solid oxide fuel cell system with a two-step ethanol-steam-reforming process using CaO sorbent

Science.gov (United States)

Tippawan, Phanicha; Arpornwichanop, Amornchai

2016-02-01

The hydrogen production process is known to be important to a fuel cell system. In this study, a carbon-free hydrogen production process is proposed by using a two-step ethanol-steam-reforming procedure, which consists of ethanol dehydrogenation and steam reforming, as a fuel processor in the solid oxide fuel cell (SOFC) system. An addition of CaO in the reformer for CO2 capture is also considered to enhance the hydrogen production. The performance of the SOFC system is analyzed under thermally self-sufficient conditions in terms of the technical and economic aspects. The simulation results show that the two-step reforming process can be run in the operating window without carbon formation. The addition of CaO in the steam reformer, which runs at a steam-to-ethanol ratio of 5, temperature of 900 K and atmospheric pressure, minimizes the presence of CO2; 93% CO2 is removed from the steam-reforming environment. This factor causes an increase in the SOFC power density of 6.62%. Although the economic analysis shows that the proposed fuel processor provides a higher capital cost, it offers a reducing active area of the SOFC stack and the most favorable process economics in term of net cost saving.

The new equation of steam quality and the evaluation of nonradioactive tracer method in PWR steam generators

International Nuclear Information System (INIS)

Ki Bang, Sung; Young Jin, Chang

2001-01-01

The performance of steam turbines is tested as ANSI/ASME-PTC 6. This code provides rules for the accurate testing of steam turbines for the purpose of obtaining the level of performance with a minimum uncertainty. Only the relevant portion of this code needs to process any individual case, In some case the procedure is simple. However, in complex turbines or complex operation modes, more procedures are required to test the involved provisions. Anyway, to measure the steam quality in the Wolsong PHWR with 4 SGs in Korea by the methods in the section ''Measure of steam quality methods'' of ANSI/ASME PTC 6, the result was not good though the steam generators are efficient. So, the new testing method was developed and the sophisticated equation of steam quality was introduced and uses the nonradioactive chemical tracer, Lithium hydroxide(LiOH) instead of the radioactive tracer, Na-24. (author)

Iron behaviour in the process of stratum-infiltration uranium ore formation

International Nuclear Information System (INIS)

Shmariovich, E.M.; Golubev, V.S.

1980-01-01

Investigated has been the behaviour of iron in the process of stratum infiltration uranium mineralization. Iron is partially avacuated from the forward part of the stratum oxidation zone during the development of infiltration uranium mineralization in pyritiferous rocks. This phenomenon is characterized quantitatively and described on the basis of equations of physical chemistry and dynamics of geochemical processes. Local regions of epigenetic ferruginization caused by opposite diffusion of iron and its precipitation in oxygenous conditions often occur at the sections of sharp moderation of limonitization zone advance. Formation of similar ferruginous margins takes place in a very short geological period (less than thousand years)

Passive seismic data management and processing to monitor heavy oil steaming operations

Energy Technology Data Exchange (ETDEWEB)

Bailey, J.R.; Wang, L. [Society of Petroleum Engineers, Richardson, TX (United States)]|[ExxonMobil Upstream Research Co., Houston, TX (United States); Searles, K.H.; Smith, R.J.; Keith, C.M. [Society of Petroleum Engineers, Canadian Section, Calgary, AB (Canada)]|[Imperial Oil Ltd., Burnaby, BC (Canada)

2008-10-15

Cyclic steam injection (CSS) is a cost-effective means to produce heavy oil at the Cold Lake field in Alberta, Canada. The primary obstacle to economic production is the high viscosity of the bitumen. However the bitumen viscosity decreases significantly with temperature. Steam is injected at fracturing conditions, resulting in dilation and recompaction which propagates stress and strain fields in the overburden. An important design consideration involves the mechanical loads on wells resulting from this production process. A seismic production monitoring system was developed in 1995 in the Cold Lake field in order to provide early detection of casing failures and possible fracturing of the overburden. The method was shown to detect a high percentage of casing failures in the production monitoring system. This paper discussed the use and application of methods developed for passive seismic data analysis. The Cold Lake passive seismic system (CLPS) has evolved into an integrated process with a daily workflow. Personnel have identified roles and responsibilities. The paper provided a discussion of the development of a web-based platform running on the operator's internal network called PSWeb. The progression of work in microseismic monitoring of fracture stimulation treatments was also discussed along with the development of FIDO, which used graphical event processing methods to facilitate data analysis and interpretation. Further development of these tools is ongoing to improve casing failure detection and to incorporate more information from seismic data to understand the impact of the CSS process on overburden integrity. 15 refs., 12 figs., 1 appendix.

Steam generator and condenser design of WWER-1000 type of nuclear power plant

International Nuclear Information System (INIS)

Zare Shahneh, Abolghasem.

1995-03-01

Design process of steam generator and condenser at Russian nuclear power plant type WWER-1000 is identified. The four chapter of the books are organized as nuclear power plant, types of steam generators specially horizontal steam generator, process of steam generator design and the description of condenser and its process design

Thermodynamic comparison of two processes of hydrogen production: steam methane reforming-A solar thermochemical process

International Nuclear Information System (INIS)

Gomri, Rabah; Boumaza, Mourad

2006-01-01

Hydrogen is mainly employed like primary product, for the synthesis of ammonia. The ammonia is synthesized by chemically combining hydrogen and nitrogen under pressure, in the presence of a catalyst. This ammonia is used, for the production of the nitrate fertilizers. Nowadays hydrogen gains more attention mainly because, it is regarded as a future significant fuel by much of experts. The widespread use of hydrogen as source of energy could help to reduce the concern concerning the safety of energy, the total change of climate and the quality of air. Hydrogen is presented then as an excellent alternate initially and as substitute thereafter. It can play a role even more significant than conventional energies. Indeed, it has the advantage of being nonpolluting and it can use the same means of transport as conventional energies. For Algeria, it proves of importance capital. It not only makes it possible to increase and diversify its energy reserves and its exports but also to provide for its energy needs which become increasingly significant. Although hydrogen can be produced starting from a large variety of resources using a range of various technologies, the natural gas is generally preferred and will remain in the near future the principal primary product for the manufacture of hydrogen. Currently the most effective means of production of hydrogen is the Steam Reforming of Natural Gas (SMR). This process is seen as a one of principal technologies for the production of hydrogen. The disadvantages of this process it's that it consumes a great quantity of primary energy and that it releases in the atmosphere the gases that contribute to the warming of the plane. Among the alternatives processes of hydrogen production one can quote solar thermochemical processes. In this study, an exergetic analysis of the process of hydrogen production based on Zn/ZnO redox reactions is presented. In the first part of this study, an exergetic analysis is made for a temperature of the

Improved Reactive Dye-fixation in Pad-Steam Process of Dyeing Cotton Fabric Using Tetrasodium N, NBiscarboxylatomethyl- L-Glutamate

Directory of Open Access Journals (Sweden)

Awais Khatri

2012-04-01

Full Text Available Pad steam process of dyeing cotton with reactive dyes is known to give lower levels of dye-fixation on the fiber because of excessive dye-hydrolysis. This research presents improved reactive dye-fixation in padsteam process of dyeing cotton found in an effort of using biodegradable organic salts to improve the effluent quality. The CI Reactive Blue 250, a bissulphatoethylsulphone dye and the Tetrasodium N, Nbiscarboxylatomethyl- L-Glutamate, a biodegradable organic salt, were used. The new dye-bath formulation using the organic salt gave more than 90% dye-fixation. Traditional pad-steam process of dyeing cotton with reactive dyes requires the use of inorganic electrolyte, sodium-chloride, and alkali, sodium-carbonate, to ensure effective dye consumption and fixation. These inorganic chemicals when drained generate heavy contents of dissolved solids and oxygen demand in the effluent leading to environmental pollution. Thus, Tetrasodium N, N-biscarboxylatomethyl-L-Glutamate was used in place of inorganic electrolyte and alkali to improve effluent quality. A significant increase in dye-fixation and ultimate color-yield was obtained with same colorfastness properties of the dyed fabric comparing to the traditional pad-steam dye-bath formulation.

Sulfur Removal by Adding Iron During the Digestion Process of High-sulfur Bauxite

Science.gov (United States)

Zhanwei, Liu; Hengwei, Yan; Wenhui, Ma; Keqiang, Xie; Dunyong, Li; Licong, Zheng; Pengfei, Li

2018-04-01

This paper proposes a novel approach to sulfur removal by adding iron during the digestion process. Iron can react with high-valence sulfur (S2O3 2-, SO3 2-, SO4 2-) to generate S2- at digestion temperature, and then S2- enter red mud in the form of Na3FeS3 to be removed. As iron dosage increases, high-valence sulfur concentration decreases, but the concentration of S2- increases; sulfur digestion rate decreases while sulfur content in red mud markedly increases; the alumina digestion rate, conversely, remains fairly stable. So sulfur can be removed completely by adding iron in digestion process, which provide a theoretical basis for the effective removal of sulfur in alumina production process.

Steam turbine cycle

International Nuclear Information System (INIS)

Okuzumi, Naoaki.

1994-01-01

In a steam turbine cycle, steams exhausted from the turbine are extracted, and they are connected to a steam sucking pipe of a steam injector, and a discharge pipe of the steam injector is connected to an inlet of a water turbine. High pressure discharge water is obtained from low pressure steams by utilizing a pressurizing performance of the steam injector and the water turbine is rotated by the high pressure water to generate electric power. This recover and reutilize discharged heat of the steam turbine effectively, thereby enabling to improve heat efficiency of the steam turbine cycle. (T.M.)

Steam condenser

International Nuclear Information System (INIS)

Masuda, Fujio

1980-01-01

Purpose: To enable safe steam condensation by providing steam condensation blades at the end of a pipe. Constitution: When high temperature high pressure steam flows into a vent pipe having an opening under water in a pool or an exhaust pipe or the like for a main steam eacape safety valve, non-condensable gas filled beforehand in the steam exhaust pipe is compressed, and discharged into the water in the pool. The non-condensable gas thus discharged from the steam exhaust pipe is introduced into the interior of the hollow steam condensing blades, is then suitably expanded, and thereafter exhausted from a number of exhaust holes into the water in the pool. In this manner, the non-condensable gas thus discharged is not directly introduced into the water in the pool, but is suitable expanded in the space of the steam condensing blades to suppress extreme over-compression and over-expansion of the gas so as to prevent unstable pressure vibration. (Yoshihara, H.)

Comments on US LMFBR steam generator base technology

International Nuclear Information System (INIS)

Simmons, W.R.

1984-01-01

The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

Steam injection for heavy oil recovery: Modeling of wellbore heat efficiency and analysis of steam injection performance

International Nuclear Information System (INIS)

Gu, Hao; Cheng, Linsong; Huang, Shijun; Li, Bokai; Shen, Fei; Fang, Wenchao; Hu, Changhao

2015-01-01

Highlights: • A comprehensive mathematical model was established to estimate wellbore heat efficiency of steam injection wells. • A simplified approach of predicting steam pressure in wellbores was proposed. • High wellhead injection rate and wellhead steam quality can improve wellbore heat efficiency. • High wellbore heat efficiency does not necessarily mean good performance of heavy oil recovery. • Using excellent insulation materials is a good way to save water and fuels. - Abstract: The aims of this work are to present a comprehensive mathematical model for estimating wellbore heat efficiency and to analyze performance of steam injection for heavy oil recovery. In this paper, we firstly introduce steam injection process briefly. Secondly, a simplified approach of predicting steam pressure in wellbores is presented and a complete expression for steam quality is derived. More importantly, both direct and indirect methods are adopted to determine the wellbore heat efficiency. Then, the mathematical model is solved using an iterative technique. After the model is validated with measured field data, we study the effects of wellhead injection rate and wellhead steam quality on steam injection performance reflected in wellbores. Next, taking cyclic steam stimulation as an example, we analyze steam injection performance reflected in reservoirs with numerical reservoir simulation method. Finally, the significant role of improving wellbore heat efficiency in saving water and fuels is discussed in detail. The results indicate that we can improve the wellbore heat efficiency by enhancing wellhead injection rate or steam quality. However, high wellbore heat efficiency does not necessarily mean satisfactory steam injection performance reflected in reservoirs or good performance of heavy oil recovery. Moreover, the paper shows that using excellent insulation materials is a good way to save water and fuels due to enhancement of wellbore heat efficiency

ALPHA visual data collection. STX005-025: melt drop steam explosion experiments

International Nuclear Information System (INIS)

Moriyama, Kiyofumi; Yamano, Norihiro; Maruyama, Yu; Kudo, Tamotsu; Sugimoto, Jun

1999-03-01

Steam explosion is a phenomenon in which a high temperature liquid gives its internal energy to a low temperature volatile liquid extremely quickly causing rapid evaporation and shock wave generation. In the field of nuclear reactor safety research regarding severe accidents in LWRs, steam explosions involving molten fuel and coolant has been recognized as a potential threat to the integrity of the reactor containment vessel. In the ALPHA (Assessment of Loads and Performance of Containment in Hypothetical Accident) program, experiments were performed to investigate the phenomenology of vapor explosions using iron-alumina thermite melt as a simulant of molten core. This report collects the experimental results especially emphasizing the visual observations by high speed photography. (author)

Steam explosion studies review

International Nuclear Information System (INIS)

Hwang, Moon Kyu; Kim, Hee Dong

1999-03-01

When a cold liquid is brought into contact with a molten material with a temperature significantly higher than the liquid boiling point, an explosive interaction due to sudden fragmentation of the melt and rapid evaporation of the liquid may take place. This phenomenon is referred to as a steam explosion or vapor explosion. Depending upon the amount of the melt and the liquid involved, the mechanical energy released during a vapor explosion can be large enough to cause serious destruction. In hypothetical severe accidents which involve fuel melt down, subsequent interactions between the molten fuel and coolant may cause steam explosion. This process has been studied by many investigators in an effort to assess the likelihood of containment failure which leads to large scale release of radioactive materials to the environment. In an effort to understand the phenomenology of steam explosion, extensive studies has been performed so far. The report presents both experimental and analytical studies on steam explosion. As for the experimental studies, both small scale tests which involve usually less than 20 g of high temperature melt and medium/large scale tests which more than 1 kg of melt is used are reviewed. For the modelling part of steam explosions, mechanistic modelling as well as thermodynamic modelling is reviewed. (author)

Steam Explosion and Vibrating Membrane Filtration to Improve the Processing Cost of Microalgae Cell Disruption and Fractionation

Directory of Open Access Journals (Sweden)

Esther Lorente

2018-03-01

Full Text Available The aim of this study is to explore an innovative downstream route for microalgae processing to reduce cost production. Experiments have been carried out on cell disruption and fractionation stages to recover lipids, sugars, and proteins. Steam explosion and dynamic membrane filtration were used as unit operations. The species tested were Nannochloropsis gaditana, Chlorella sorokiniana, and Dunaliella tertiolecta with different cell wall characteristics. Acid-catalysed steam explosion permitted cell disruption, as well as the hydrolysis of carbohydrates and partial hydrolysis of proteins. This permitted a better access to non-polar solvents for lipid extraction. Dynamic filtration was used to moderate the impact of fouling. Filtration enabled two streams: A permeate containing water and monosaccharides and a low-volume retentate containing the lipids and proteins. The necessary volume of solvent to extract the lipids is thus much lower. An estimation of operational costs of both steam explosion and membrane filtration was performed. The results show that the steam explosion operation cost varies between 0.005 $/kg and 0.014 $/kg of microalgae dry sample, depending on the cost of fuel. Membrane filtration cost in fractionation was estimated at 0.12 $/kg of microalgae dry sample.

French steam generator

International Nuclear Information System (INIS)

Remond, A.

1986-01-01

After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

High temperature reactor and application to nuclear process heat

Energy Technology Data Exchange (ETDEWEB)

Schulten, R; Kugeler, K [Kernforschungsanlage Juelich G.m.b.H. (Germany, F.R.)

1976-01-01

The principle of high temperature nuclear process heat is explained and the main applications (hydrogasification of coal, nuclear chemical heat pipe, direct reduction of iron ore, coal gasification by steam and water splitting) are described in more detail. The motivation for the introduction of nuclear process heat to the market, questions of cost, of raw material resources and environmental aspects are the next point of discussion. The new technological questions of the nuclear reactor and the status of development are described, especially information about the fuel elements, the hot gas ducts, the contamination and some design considerations are added. Furthermore the status of development of helium heated steam reformers, the main results of the work until now and the further activities in this field are explained.

High speed drying of saturated steam

International Nuclear Information System (INIS)

Marty, C.; Peyrelongue, J.P.

1993-01-01

This paper describes the development of the drying process for the saturated steam used in the PWR nuclear plant turbines in order to prevent negative effects of water on turbine efficiency, maintenance costs and equipment lifetime. The high speed drying concept is based on rotating the incoming saturated steam in order to separate water which is more denser than the steam; the water film is then extracted through an annular slot. A multicellular modular equipment has been tested. Applications on high and low pressure extraction of various PWR plants are described (Bugey, Loviisa)

Assessment of iron bioavailability from different bread making processes using an in vitro intestinal cell model.

Science.gov (United States)

Rodriguez-Ramiro, I; Brearley, C A; Bruggraber, S F A; Perfecto, A; Shewry, P; Fairweather-Tait, S

2017-08-01

Myo-inositol hexakisphosphate (IP6), is the main iron chelator in cereals and bread. The aim of this study was to investigate the effect of three commercial baking processes (sourdough, conventional yeast and Chorleywood Bread Making Process (CBP)) on the IP6 content of wholemeal bread, its impact on iron uptake in Caco-2 cells and the predicted bioavailability of iron from these breads with added iron, simulating a mixed-meal. The sourdough process fully degraded IP6 whilst the CBP and conventional processes reduced it by 75% compared with wholemeal flour. The iron released in solution after a simulated digestion was 8-fold higher in sourdough bread than with others but no difference in cellular iron uptake was observed. Additionally, when iron was added to the different breads digestions only sourdough bread elicited a significant ferritin response in Caco-2 cells (4.8-fold compared to the other breads) suggesting that sourdough bread could contribute towards improved iron nutrition. Crown Copyright © 2017. Published by Elsevier Ltd. All rights reserved.

Process for manufacture of a catalyst suitable for the steam reforming of hydrocarbons and for obtaining methane

Energy Technology Data Exchange (ETDEWEB)

Golebiowski, A.; Romotowski, T.; Hennel, W.; Wroblewska-Wroblewska, T.; Polanski, A.; Janecki, Z.; Paluch-Paluch, S.

1982-07-29

The invention concerns a process for the manufacture of a catalyst suitable for the steam reforming of hydrocarbons or for obtaining methane, by the deposition of the catalytic components on a metal carrier with a large surface area, particularly a process for the manufacture of a solid nickel catalyst, which is suitable for the steam reforming of hydrocarbons, particularly of methane. The following steps of the process are carried out: producing a highly porous layer of spongy metal from Ni powder on the side of a metal wall away from a heat medium, which separates the reaction mixture from the heat medium, then separate application of a non-reducing oxide (Al/sub 2/O/sub 3/) and a reducing oxide (nickel oxide) on the spongy metal by soaking with metal salt solution and then roasting in the temperature range of 400 to 1200/sup 0/C.

An Improved Steam Injection Model with the Consideration of Steam Override

OpenAIRE

He , Congge; Mu , Longxin; Fan , Zifei; Xu , Anzhu; Zeng , Baoquan; Ji , Zhongyuan; Han , Haishui

2017-01-01

International audience; The great difference in density between steam and liquid during wet steam injection always results in steam override, that is, steam gathers on the top of the pay zone. In this article, the equation for steam override coefficient was firstly established based on van Lookeren’s steam override theory and then radius of steam zone and hot fluid zone were derived according to a more realistic temperature distribution and an energy balance in the pay zone. On this basis, th...

Steam injection : analysis of a typical application.

NARCIS (Netherlands)

Penning, F.M.; Lange, de H.C.

1996-01-01

A cardboard factory requires steam and electricity, which are produced in its own powerplant. Conventional cogeneration systems cannot cope with the large fluctuations in steam demand, inherent to the cardboard production process, while power demand remains almost constant. For this reason, two

Water regime of steam power plants

International Nuclear Information System (INIS)

Oesz, Janos

2011-01-01

The water regime of water-steam thermal power plants (secondary side of pressurized water reactors (PWR); fossil-fired thermal power plants - referred to as steam power plants) has changed in the past 30 years, due to a shift from water chemistry to water regime approach. The article summarizes measures (that have been realised by chemists of NPP Paks) on which the secondary side of NPP Paks has become a high purity water-steam power plant and by which the water chemistry stress corrosion risk of heat transfer tubes in the VVER-440 steam generators was minimized. The measures can also be applied to the water regime of fossil-fired thermal power plants with super- and subcritical steam pressure. Based on the reliability analogue of PWR steam generators, water regime can be defined as the harmony of construction, material(s) and water chemistry, which needs to be provided in not only the steam generators (boiler) but in each heat exchanger of steam power plant: - Construction determines the processes of flow, heat and mass transfer and their local inequalities; - Material(s) determines the minimal rate of general corrosion and the sensitivity for local corrosion damage; - Water chemistry influences the general corrosion of material(s) and the corrosion products transport, as well as the formation of local corrosion environment. (orig.)

Steam turbine installations

International Nuclear Information System (INIS)

Bainbridge, A.

1976-01-01

The object of the arrangement described is to enable raising steam for driving steam turbines in a way suited to operating with liquid metals, such as Na, as heat transfer medium. A preheated water feed, in heat transfer relationship with the liquid metals, is passed through evaporator and superheater stages, and the superheated steam is supplied to the highest pressure stage of the steam turbine arrangement. Steam extracted intermediate the evaporator and superheater stages is employed to provide reheat for the lower pressure stage of the steam turbine. Only a major portion of the preheated water feed may be evaporated and this portion separated and supplied to the superheater stage. The feature of 'steam to steam' reheat avoids a second liquid metal heat transfer and hence represents a simplification. It also reduces the hazard associated with possible steam-liquid metal contact. (U.K.)

Update-processing steam generator cleaning solvent at Palo Verde

International Nuclear Information System (INIS)

Peters, G.

1996-01-01

Framatome Technologies Inc.(FTI) recently completed the steam generator chemical cleanings at the Palo Verde Nuclear Generating Station Units 1, 2 and 3. Over 500,000 gallons of low-level radioactive solvents were generated during these cleanings and were processed on-site. Chemical cleaning solutions containing high concentrations of organic chelating wastes are difficult to reduce in volume using standard technologies. The process that was ultimately used at Palo Verde involved three distinct processing steps: The evaporation step was conducted using FTI's submerged combustion evaporator (SCE) that has also been successfully used at Arkansas Nuclear One - Unit 1, Three Mile Island - Unit 1, and Oconee on similar waste. The polishing step of the distillate used ultrafiltration (UF) and reverse osmosis (RO) technology that was also used extensively by Ontario Hydro to assist in their processing of chemical cleaning solvent. This technology, equipment, and operations personnel were provided by Zenon Environmental, Inc. The concentrate from the evaporator was absorbed with a special open-quotes peat mossclose quotes based media that allowed it to be shipped and buried at the Environcare of Utah facility. This is the first time that this absorption media or burial site has been used for chemical cleaning solvent

Investigations to the potential of the high temperature reactor for steam power processes with highest steam conditions and comparison with according conventional power plants

International Nuclear Information System (INIS)

Mondry, M.

1988-04-01

Already in the fifties conventional power plants with high parameters of the live steam were built to improve the total efficiency. The power plant with the highest steam conditions in the Federal Republic of Germany has 300 bar pressure and 600deg C temperature. Because of high material costs and other problems power plants with such high conditions were not continued to be built. Standard conditions of today's power plants are in the order of 180-250 bar pressure and 535deg C temperature. As the high temperature reactor is partly built up in another way than a conventional power plant, the results regarding the high steam parameters are not transferable. Possibilities for the technical realization of determined HTR-specific components are introduced and discussed. Then different HTR-power plants with steam conditions up to 350 bar pressure and 650deg C temperature are projected. Economical considerations show that an HTR with higher steam parameters brings financial profits. Further efficiency increase, which is possible by the high steam conditions, is shortly presented. The work ends with a technical and economical comparison of corresponding conventional power plants. (orig./UA) [de

Effect of synthetic iron colloids on the microbiological NH(4)(+) removal process during groundwater purification.

Science.gov (United States)

Wolthoorn, Anke; Temminghoff, Erwin J M; van Riemsdijk, Willem H

2004-04-01

Subsurface aeration is used to oxidise Fe in situ in groundwater that is used to make drinking water potable. In a groundwater system with pH>7 subsurface aeration results in non-mobile Fe precipitate and mobile Fe colloids. Since originally the goal of subsurface aeration is to remove iron in situ, the formation of non-mobile iron precipitate, which facilitates the metal's removal, is the desired result. In addition to this intended effect, subsurface aeration may also strongly enhance the microbiological removal of ammonium (NH(4)(+)) in the purification station. Mobile iron colloids could be the link between subsurface aeration and the positive effect on the NH(4)(+) removal process. Therefore, the objective of this study was to assess whether synthetic iron colloids could improve the NH(4)(+) removal process. The effect of synthetic iron colloids on the NH(4)(+) removal process was studied using an artificial purification set-up on a laboratory scale. Columns that purified groundwater with or without added synthetic iron colloids were set up in duplicate. The results showed that the NH(4)(+) removal was significantly ( alpha = 0.05 ) increased in columns treated with the synthetic iron colloids. Cumulative after 4 months about 10% more NH(4)(+) was nitrified in the columns that was treated with the groundwater containing synthetic iron colloids. The results support the hypothesis that mobile iron colloids could be the link between subsurface aeration and the positive effect on the NH(4)(+) removal process.

Heavy Oil Upgrading and Enhanced Recovery in a Steam Injection Process Assisted by NiO- and PdO-Functionalized SiO2 Nanoparticulated Catalysts

Directory of Open Access Journals (Sweden)

Luisana Cardona

2018-03-01

Full Text Available This work aims to investigate the effect of active catalytic nanoparticles on the improvement of the efficiency in recovery of a continuous steam injection process. Catalytic nanoparticles were selected through batch-adsorption experiments and the subsequent evaluation of the temperature for catalytic steam gasification in a thermogravimetric analyzer. A nanoparticulated SiO2 support was functionalized with 1.0 wt % of NiO and PdO nanocrystals, respectively, to improve the catalytic activity of the nanoparticles. Oil recovery was evaluated using a sand pack in steam injection scenarios in the absence and presence of a 500 mg/L SiNi1Pd1 nanoparticles-based nanofluid. The displacement test was carried out by constructing the base curves with water injection followed by steam injection in the absence and presence of the prepared treatment. The oil recovery increased 56% after steam injection with nanoparticles in comparison with the steam injection in the absence of the catalysts. The API gravity increases from 7.2° to 12.1°. Changes in the asphaltenes fraction corroborated the catalytic effect of the nanoparticles by reducing the asphaltenes content and the 620 °C+ residue 40% and 47%, respectively. Also, rheological measurements showed that the viscosity decreased by up to 85% (one order of magnitude after the nanofluid treatment during the steam injection process.

Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

Science.gov (United States)

Deevi, Seetharama C.; Lilly, Jr., A. Clifton; Sikka, Vinod K.; Hajaligol, Mohammed R.

2000-01-01

A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

Condensation induced water hammer in steam supply system

International Nuclear Information System (INIS)

Andrews, P.B.; Antaki, G.A.; Rawls, G.B.; Gutierrez, B.J.

1995-01-01

The accidental mixing of steam and water usually leads to condensation induced water hammer. This phenomenon is not uncommon in the power and process industries, and is of particular concern due to the high energies which accompany steam transients. The paper discusses the conditions which lead to a recent condensation induced water hammer in a 150 psig steam supply header. The ensuing structural damage, inspection and repairs are described. Finally, a list of design, maintenance and operational cautions are presented to help minimize the potential for condensation induced water hammer in steam lines

Condensation induced water hammer in steam supply system

International Nuclear Information System (INIS)

Andrews, P.B.; Antaki, G.A.; Rawls, G.B.; Gutierrez, B.J.

1995-01-01

The accidental mixing of steam and water usually leads to condensation induced water hammer. THis phenomenon is not uncommon in the power and process industries, and is of particular concern due to the high energies which accompany steam transients. The paper discusses the conditions which lead to a recent condensation induced water hammer in a 150 psig steam supply header. The insuing structural damage, inspection and repairs are described. Finally, a list of design cautions are presented to help minimize the potential for condensation induced water hammer in steam lines

Steam generators clogging diagnosis through physical and statistical modelling

International Nuclear Information System (INIS)

Girard, S.

2012-01-01

Steam generators are massive heat exchangers feeding the turbines of pressurised water nuclear power plants. Internal parts of steam generators foul up with iron oxides which gradually close some holes aimed for the passing of the fluid. This phenomenon called clogging causes safety issues and means to assess it are needed to optimise the maintenance strategy. The approach investigated in this thesis is the analysis of steam generators dynamic behaviour during power transients with a mono dimensional physical model. Two improvements to the model have been implemented. One was taking into account flows orthogonal to the modelling axis, the other was introducing a slip between phases accounting for velocity difference between liquid water and steam. These two elements increased the model's degrees of freedom and improved the adequacy of the simulation to plant data. A new calibration and validation methodology has been proposed to assess the robustness of the model. The initial inverse problem was ill posed: different clogging spatial configurations can produce identical responses. The relative importance of clogging, depending on its localisation, has been estimated by sensitivity analysis with the Sobol' method. The dimension of the model functional output had been previously reduced by principal components analysis. Finally, the input dimension has been reduced by a technique called sliced inverse regression. Based on this new framework, a new diagnosis methodology, more robust and better understood than the existing one, has been proposed. (author)

Investigation on syngas production via biomass conversion through the integration of pyrolysis and air–steam gasification processes

International Nuclear Information System (INIS)

Alipour Moghadam, Reza; Yusup, Suzana; Azlina, Wan; Nehzati, Shahab; Tavasoli, Ahmad

2014-01-01

Highlights: • Innovation in gasifier design. • Integration of pyrolysis and steam gasification processes. • Energy saving, improvement of gasifier efficiency, syngas and hydrogen yield. • Overall investigation on gasification parameters. • Optimization conditions of integration of pyrolysis and gasification process. - Abstract: Fuel production from agro-waste has become an interesting alternative for energy generation due to energy policies and greater understanding of the importance of green energy. This research was carried out in a lab-scale gasifier and coconut shell was used as feedstock in the integrated process. In order to acquire the optimum condition of syngas production, the effect of the reaction temperature, equivalence ratio (ER) and steam/biomass (S/B) ratio was investigated. Under the optimized condition, H 2 and syngas yield achieved to 83.3 g/kg feedstock and 485.9 g/kg feedstock respectively, while LHV of produced gases achieved to 12.54 MJ/N m 3

Evidence of biogeochemical processes in iron duricrust formation

Science.gov (United States)

Levett, Alan; Gagen, Emma; Shuster, Jeremiah; Rintoul, Llew; Tobin, Mark; Vongsvivut, Jitraporn; Bambery, Keith; Vasconcelos, Paulo; Southam, Gordon

2016-11-01

Canga is a moderately hard iron-rich duricrust primarily composed of goethite as a result of the weathering of banded iron formations. Canga duricrusts lack a well-developed soil profile and consequently form an innate association with rupestrian plants that may become ferruginised, contributing to canga possessing macroscopic biological features. Examination of polished canga using a field emission scanning electron microscope (FE-SEM) revealed the biological textures associated with canga extended to the sub-millimetre scale in petrographic sections and polished blocks. Laminae that formed by abiotic processes and regions where goethite cements were formed in association with microorganisms were observed in canga. Biological cycling of iron within canga has resulted in two distinct forms of microbial fossilisation: permineralisation of multispecies biofilms and mineralisation of cell envelopes. Goethite permineralised biofilms frequently formed around goethite-rich kaolinite grains in close proximity to goethite bands and were composed of micrometre-scale rod-shaped, cocci and filamentous microfossils. In contrast, the cell envelopes immobilised by authigenic iron oxides were primarily of rod-shaped microorganisms, were not permineralised and occurred in pore spaces within canga. Complete mineralisation of intact rod-shaped casts and the absence of permineralisation suggested mineralised cell envelopes may represent fossilised iron-oxidising bacteria in the canga ecosystem. Replication of these iron-oxidising bacteria appeared to infill the porous regions within canga. Synchrotron-based Fourier transform infrared (FTIR) microspectroscopy demonstrated that organic biomarkers were poorly preserved with only weak bands indicative of aliphatic methylene (CH2) associated with permineralised microbial biofilms. High resolution imaging of microbial fossils in canga that had been etched with oxalic acid supported the poor preservation of organic biomarkers within canga

Process and system for stirring liquid sodium flowing through the primary circuit of a steam generator

International Nuclear Information System (INIS)

Fabregue, J.P.

1982-01-01

The invention concerns the stirring of the liquid sodium of a steam generator comprising a primary circuit composed of an elongated vessel through which the liquid sodium flows, a secondary circuit composed of a number of tubes extending inside the long cyclindrical vessel. The process consists in imparting simultaneously to the liquid sodium, during its passage through the cylindrical vessel, a movement of continuous rotation about the longitudinal axis of the cylindrical vessel and an alternating series of radial movements, centripetal and centrifugal, in relation to the longitudinal axis, so that each unit quantity of the sodium comes into contact with a large number of tubes. The application particularly concerns steam generators for nuclear power stations [fr

Quality and Safety Assurance of Iron Casts and Manufacturing Processes

Directory of Open Access Journals (Sweden)

Kukla S.

2016-06-01

Full Text Available The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM. An analysis of work intensity was carried out and the costs were divided in order to identify operations with no value added, particularly at individual manufacturing departments. Also an analysis of ergonomics at work stations was carried out to eliminate activities that are uncomfortable and dangerous to the workers' health. Several solutions were proposed in terms of rationalization of work organization at iron cast after-machining work stations. The proposed solutions were assessed with the use of multi-criteria assessment tools and then the best variant was selected based on the assumed optimization criteria. The summary of the obtained results reflects benefits from implementation of the proposed solutions.

Steam jet mill-a prospective solution to industrial exhaust steam and solid waste.

Science.gov (United States)

Zhang, Mingxing; Chen, Haiyan

2018-04-20

Bulk industrial solid wastes occupy a lot of our resources and release large amounts of toxic and hazardous substances to the surrounding environment, demanding innovative strategies for grinding, classification, collection, and recycling for economically ultrafine powder. A new technology for grinding, classification, collection, and recycling solid waste is proposed, using the superheated steam produced from the industrial exhaust steam to disperse, grind, classify, and collect the industrial solid waste. A large-scale steam jet mill was designed to operate at an inlet steam temperature 230-300 °C and an inlet pressure of 0.2-0.6 MPa. A kind of industrial solid waste fluidized-bed combustion ashes was used to grinding tests at different steam temperatures and inlet pressures. The total process for grinding, classification, and collection is drying. Two kinds of particle sizes are obtained. One particle size is d 50  = 4.785 μm, and another particle size is d 50  = 8.999 μm. For particle size d 50  = 8.999 μm, the inlet temperature is 296 °C and an inlet pressure is 0.54 MPa for the grinding chamber. The steam flow is 21.7 t/h. The yield of superfine powder is 73 t/h. The power consumption is 3.76 kW h/t. The obtained superfine powder meets the national standard S95 slag. On the basis of these results, a reproducible and sustainable industrial ecological protocol using steam produced by industrial exhaust heat coupled to solid waste recycling is proposed, providing an efficient, large-scale, low-cost, promising, and green method for both solid waste recovery and industrial exhaust heat reutilization.

Darlington steam generator life assurance program

International Nuclear Information System (INIS)

Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

1995-01-01

The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

Modeling of the steam hydrolysis in a two-step process for hydrogen production by solar concentrated energy

Science.gov (United States)

Valle-Hernández, Julio; Romero-Paredes, Hernando; Pacheco-Reyes, Alejandro

2017-06-01

In this paper the simulation of the steam hydrolysis for hydrogen production through the decomposition of cerium oxide is presented. The thermochemical cycle for hydrogen production consists of the endothermic reduction of CeO2 to lower-valence cerium oxide, at high temperature, where concentrated solar energy is used as a source of heat; and of the subsequent steam hydrolysis of the resulting cerium oxide to produce hydrogen. The modeling of endothermic reduction step was presented at the Solar Paces 2015. This work shows the modeling of the exothermic step; the hydrolysis of the cerium oxide (III) to form H2 and the corresponding initial cerium oxide made at lower temperature inside the solar reactor. For this model, three sections of the pipe where the reaction occurs were considered; the steam water inlet, the porous medium and the hydrogen outlet produced. The mathematical model describes the fluid mechanics; mass and energy transfer occurring therein inside the tungsten pipe. Thermochemical process model was simulated in CFD. The results show a temperature distribution in the solar reaction pipe and allow obtaining the fluid dynamics and the heat transfer within the pipe. This work is part of the project "Solar Fuels and Industrial Processes" from the Mexican Center for Innovation in Solar Energy (CEMIE-Sol).

Options for Steam Generator Decommissioning

International Nuclear Information System (INIS)

Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

2016-01-01

Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

X-ray emission spectroscopy study of iron silicate catalyst FeZSM-5

International Nuclear Information System (INIS)

Csencsits, R.; Lyman, C.E.; Gronsky, R.

1988-03-01

Iron silicate analogs of the zeolite ZMS-5 may be directly synthesized from iron silicate gels in a manner which differs slightly from the alumino-silicate ZSM-5. The resultant white, crystalline iron silicate is referred to as FeZSM-5 in the as-synthesized form. Thermal treatment removes the organic crystal-directing agent and moves some of the framework iron into non-framework sites producing the calcined form of the molecular sieve FeZSM-5. Homogeneity in the distribution of catalytic iron throughout the particles is desired in an optimal catalyst. Distribution of the iron throughout the framework in the as-synthesized forms would affect the final distribution of catalytic iron in the calcined and steamed forms; thus, the iron distribution throughout the as-synthesized and calcined forms of FeZSM-5 were studied using the high spatial resolution on the analytical electron microscope. 7 refs., 3 figs

Iron oxides and their applications in catalytic processes: a review

OpenAIRE

Oliveira, Luiz C. A.; Fabris, José D.; Pereira, Márcio C.

2013-01-01

A review of most of the reported studies on the use of iron oxides as catalyst in specific processes, namely Haber-Bosch reaction, Fischer-Tropsch synthesis, Fenton oxidation and photolytic molecular splitting of water to produce gaseous hydrogen, was carried out. An essential overview is thus presented, intending to address the fundamental meaning, as well as the corresponding chemical mechanisms, and perspectives on new technological potentialities of natural and synthetic iron oxides, more...

Influence of Atmospheric Processes on the Solubility and Composition of Iron in Saharan Dust.

Science.gov (United States)

Longo, Amelia F; Feng, Yan; Lai, Barry; Landing, William M; Shelley, Rachel U; Nenes, Athanasios; Mihalopoulos, Nikolaos; Violaki, Kalliopi; Ingall, Ellery D

2016-07-05

Aerosol iron was examined in Saharan dust plumes using a combination of iron near-edge X-ray absorption spectroscopy and wet-chemical techniques. Aerosol samples were collected at three sites located in the Mediterranean, the Atlantic, and Bermuda to characterize iron at different atmospheric transport lengths and time scales. Iron(III) oxides were a component of aerosols at all sampling sites and dominated the aerosol iron in Mediterranean samples. In Atlantic samples, iron(II and III) sulfate, iron(III) phosphate, and iron(II) silicates were also contributors to aerosol composition. With increased atmospheric transport time, iron(II) sulfates are found to become more abundant, aerosol iron oxidation state became more reduced, and aerosol acidity increased. Atmospheric processing including acidic reactions and photoreduction likely influence the form of iron minerals and oxidation state in Saharan dust aerosols and contribute to increases in aerosol-iron solubility.

Cheaper power generation from surplus steam generating capacities

International Nuclear Information System (INIS)

Gupta, K.

1996-01-01

Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

Effect of steam thermal treatment on the drying process of Eucalyptus dunnii variables

Directory of Open Access Journals (Sweden)

Elias Taylor Durgante Severo

2013-12-01

Full Text Available The aim of this study was to evaluate the effect of steam treatment prior to drying on the initial moisture content, moisture gradient, and drying rate in Eucalyptus dunnii Maiden wood. Boards were steamed at 100ºC for 3 h after 1 h of heating-up. Part of these boards was dried in a drying electric oven at 50ºC, and part was dried at kiln. The results showed that the steaming prior to drying of wood: (1 significantly reduced by 9.2% the initial moisture content; (2 significantly increased by 6.2% the drying rate; (3 significantly decreased by 15.6 and 14.8% the moisture gradient between the outer layer and the center of boards and between the outer and intermediate layers of boards, respectively. Steamed boards when dried in an oven showed drying rate of 0.007065 whereas in kiln were 0.008200 and 0.034300 from green to 17 and 17 to 12% moisture content, respectively. It was demonstrated that the steaming prior to drying can be suitable for reduces the drying times of this kind of wood.

Thermodynamics of Hydrogen Production from Dimethyl Ether Steam Reforming and Hydrolysis

Energy Technology Data Exchange (ETDEWEB)

T.A. Semelsberger

2004-10-01

The thermodynamic analyses of producing a hydrogen-rich fuel-cell feed from the process of dimethyl ether (DME) steam reforming were investigated as a function of steam-to-carbon ratio (0-4), temperature (100 C-600 C), pressure (1-5 atm), and product species: acetylene, ethanol, methanol, ethylene, methyl-ethyl ether, formaldehyde, formic acid, acetone, n-propanol, ethane and isopropyl alcohol. Results of the thermodynamic processing of dimethyl ether with steam indicate the complete conversion of dimethyl ether to hydrogen, carbon monoxide and carbon dioxide for temperatures greater than 200 C and steam-to-carbon ratios greater than 1.25 at atmospheric pressure (P = 1 atm). Increasing the operating pressure was observed to shift the equilibrium toward the reactants; increasing the pressure from 1 atm to 5 atm decreased the conversion of dimethyl ether from 99.5% to 76.2%. The order of thermodynamically stable products in decreasing mole fraction was methane, ethane, isopropyl alcohol, acetone, n-propanol, ethylene, ethanol, methyl-ethyl ether and methanol--formaldehyde, formic acid, and acetylene were not observed. The optimal processing conditions for dimethyl ether steam reforming occurred at a steam-to-carbon ratio of 1.5, a pressure of 1 atm, and a temperature of 200 C. Modeling the thermodynamics of dimethyl ether hydrolysis (with methanol as the only product considered), the equilibrium conversion of dimethyl ether is limited. The equilibrium conversion was observed to increase with temperature and steam-to-carbon ratio, resulting in a maximum dimethyl ether conversion of approximately 68% at a steam-to-carbon ratio of 4.5 and a processing temperature of 600 C. Thermodynamically, dimethyl ether processed with steam can produce hydrogen-rich fuel-cell feeds--with hydrogen concentrations exceeding 70%. This substantiates dimethyl ether as a viable source of hydrogen for PEM fuel cells.

Imitative modeling automatic system Control of steam pressure in the main steam collector with the influence on the main Servomotor steam turbine

Science.gov (United States)

Andriushin, A. V.; Zverkov, V. P.; Kuzishchin, V. F.; Ryzhkov, O. S.; Sabanin, V. R.

2017-11-01

The research and setting results of steam pressure in the main steam collector “Do itself” automatic control system (ACS) with high-speed feedback on steam pressure in the turbine regulating stage are presented. The ACS setup is performed on the simulation model of the controlled object developed for this purpose with load-dependent static and dynamic characteristics and a non-linear control algorithm with pulse control of the turbine main servomotor. A method for tuning nonlinear ACS with a numerical algorithm for multiparametric optimization and a procedure for separate dynamic adjustment of control devices in a two-loop ACS are proposed and implemented. It is shown that the nonlinear ACS adjusted with the proposed method with the regulators constant parameters ensures reliable and high-quality operation without the occurrence of oscillations in the transient processes the operating range of the turbine loads.

Steam injections wells: topics to consider in casing design of steam injection wells; Revestimento para pocos de vapor

Energy Technology Data Exchange (ETDEWEB)

Conceicao, Antonio Carlos Farias [PETROBRAS, Recife, PE (Brazil). Gerencia de Perfuracao do Nordeste. Div. de Operacoes

1994-07-01

Steam injection is one of the processes used to increase production from very viscous oil reservoirs. A well is completed at a temperature of about 110 deg F and during steam injection that temperature varies around 600 deg F. Strain or breakdowns may occur to the casing, due to the critical conditions generated by the change of temperature. The usual casing design methods, do not take into account special environmental conditions, such as those which exist for steam injection. From the results of this study we come up to the conclusion that casing grade K-55, heavy weight with premium connections, without pre-stressing and adequately heated, is the best option for steam injection well completion for most of the fields in Brazil. (author)

Steam generator operation and maintenance

International Nuclear Information System (INIS)

Lee, C.K.

2004-01-01

Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

Transformation of deoxynivalenol and its acetylated derivatives in Chinese steamed bread making, as affected by pH, yeast, and steaming time.

Science.gov (United States)

Wu, Li; Wang, Bujun

2016-07-01

We hereby report the transformation of deoxynivalenol (DON) and its acetylated derivatives (3-ADON and 15-ADON) by spiking targeted mycotoxins to Fusarium mycotoxin-free flour in the process of making Chinese steamed bread (CSB). The impacts of pH, yeast level, and steaming time on the transformation of 3-ADON to DON were investigated. DON, 3-ADON, and 15-ADON were analyzed by UPLC-MS/MS. Spiked DON was stable throughout the CSB making process. Spiked 3-ADON and 15-ADON were partially deacetylated and transformed to DON during kneading (54.1-60.0% and 59.3-77.5%, respectively), fermentation (64.0-76.9% and 78.2-91.6%, respectively), and steaming (47.2-52.7% and 52.4-61.9%, respectively). The ADONs level increased after steaming compared with their level in the previous step. The pH level and steaming duration significantly (Pyeast did not remarkably (P<0.05) alter the transformation between ADONs and DON. Copyright © 2016 Elsevier Ltd. All rights reserved.

Steam Digest 2002

Energy Technology Data Exchange (ETDEWEB)

2003-11-01

Steam Digest 2002 is a collection of articles published in the last year on steam system efficiency. DOE directly or indirectly facilitated the publication of the articles through it's BestPractices Steam effort. Steam Digest 2002 provides a variety of operational, design, marketing, and program and program assessment observations. Plant managers, engineers, and other plant operations personnel can refer to the information to improve industrial steam system management, efficiency, and performance.

Integrating Fenton's process and ion exchange for olive mill wastewater treatment and iron recovery.

Science.gov (United States)

Reis, Patrícia M; Martins, Pedro J M; Martins, Rui C; Gando-Ferreira, Licínio M; Quinta-Ferreira, Rosa M

2018-02-01

A novel integrated methodology involving Fenton's process followed by ion exchange (IE) was proposed for the treatment of olive mill wastewater. Fenton's process was optimized and it was able to remove up to 81% of chemical oxygen demand when pH 3.5, reaction time 1 h, [Fe 2+ ] = 50 mg L -1 and [Fe 2+ ]/[H 2 O 2 ] = 0.002 were applied. In spite of the potential of this treatment approach, final iron removal from the liquid typically entails pH increase and iron sludge production. The integration of an IE procedure using Lewatit TP 207 resin was found to be able to overcome this important environmental shortcoming. The resin showed higher affinity toward Fe 3+ than to Fe 2+ . However, the iron removal efficiency of an effluent coming from Fenton's was independent of the type of the initial iron used in the process. The presence of organic matter had no significant effect over the resin iron removal efficiency. Even if some efficiency decrease was observed when a high initial iron load was applied, the adsorbent mass quantity can be easily adapted to reach the desired iron removal. The use of IE is an interesting industrial approach able to surpass Fenton's peroxidation drawback and will surely boost its full-scale application in the treatment of bio-refractory effluents.

Removal of NAPLs from the unsaturated zone using steam: prevention of downward migration by injecting mixtures of steam and air

DEFF Research Database (Denmark)

Schmidt, R.; Gudbjerg, Jacob; Sonnenborg, Torben Obel

2002-01-01

injection technology is presented, where a mixture of steam and air was injected. In twodimensional experiments with unsaturated porous medium contaminated with nonaqueous phase liquids, it was demonstrated how injection of pure steam lead to severe downward migration. Similar experiments, where steam......Steam injection for remediation of porous media contaminated by nonaqueous phase liquids has been shown to be a potentially efficient technology. There is, however, concern that the technique may lead to downward migration of separate phase contaminant. In this work, a modification of the steam...... and air were injected simultaneously, resulted in practically no downward migration and still rapid cleanup was achieved. The processes responsible for the prevention of downward migration when injecting steam–air mixtures were analyzed using a nonisothermal multiphase flow and transport model. Hereby...

Chemical cleaning of nuclear (PWR) steam generators

International Nuclear Information System (INIS)

Welty, C.S. Jr.; Mundis, J.A.

1982-01-01

This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

Steam-Generator Integrity Program/Steam-Generator Group Project

International Nuclear Information System (INIS)

1982-10-01

The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

A fault detection and diagnosis in a PWR steam generator

International Nuclear Information System (INIS)

Park, Seung Yub

1991-01-01

The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

Steam drums

International Nuclear Information System (INIS)

Crowder, R.

1978-01-01

Steam drums are described that are suitable for use in steam generating heavy water reactor power stations. They receive a steam/water mixture via riser headers from the reactor core and provide by means of separators and driers steam with typically 0.5% moisture content for driving turbines. The drums are constructed as prestressed concrete pressure vessels in which the failure of one or a few of the prestressing elements does not significantly affect the overall strength of the structure. The concrete also acts as a radiation shield. (U.K.)

Structure of steam water mixture spray

International Nuclear Information System (INIS)

Mitsuhashi, Yuki; Mizutani, Hiroya; Sanada, Toshiyuki; Saito, Takayuki

2008-01-01

The flow structure of steam and water mixture spray is studied both numerically and experimentally. The velocity and pressure profiles of the single phase flow are calculated using numerical methods. Using calculated flow fields, the droplet behavior is predicted by the one-way interaction model. This numerical analysis clarifies that the droplets are still accelerated after they are sprayed from the nozzle. In the experiments, the spray of the mixture is observed by using ultra high-speed video camera, and the velocity field is measured by using PIV technique. Along with this PIV velocity field measurement, the velocities and diameters of droplets are measured by phase Doppler anemometry. Furthermore, mixing process of steam and water, and atomization process of liquid film are observed through the transparent nozzle. The high-speed photography observation reveals that the flow inside the nozzle forms the annular flow and the most of the liquid film is atomized at the nozzle outlet. Finally, the optimum method of processing mixture of steam and water is proposed. (author)

A numerical analysis of heat and mass transfer during the steam reforming process of ethane

Science.gov (United States)

Tomiczek, Marcin; Kaczmarczyk, Robert; Mozdzierz, Marcin; Brus, Grzegorz

2017-11-01

This paper presents a numerical analysis of heat and mass transfer during the steam reforming of ethane. From a chemical point of view, the reforming process of heavy hydrocarbons, such as ethane, is complex. One of the main issue is a set of undesired chemical reactions that causes the deposition of solid carbon and consequently blocks the catalytic property of a reactor. In the literature a carbon deposition regime is selected by thermodynamical analysis to design safe operation conditions. In the case of Computational Fluid Dynamic (CFD, hereafter) models each control volume should be investigated to determinate if carbon deposition is thermodynamically favourable. In this paper the authors combine equilibrium and kinetics analysis to simulate the steam reforming of methane-ethane rich fuel. The results of the computations were juxtaposed with experimental data for methane steam reforming, and good agreement was found. An analysis based on the kinetics of reactions was conducted to predict the influence of temperature drop and non-equilibrium composition on solid carbon deposition. It was found that strong non-uniform temperature distribution in the reactor causes conditions favourable for carbon deposition at the inlet of the reformer. It was shown that equilibrium calculations, often used in the literature, are insufficient.

Studying the processes of sodium-water interaction in the BOR-60 reactor micromodule steam generator

International Nuclear Information System (INIS)

Tsykanov, V.A.; Antipin, G.K.; Borisov, V.V.

1981-01-01

Main results of experimental studies of emergency regimes of micromodule steam generator (MSG) at small and big leaks of water into sodium, realized using the 30 MW MSG, operating in the BOR-o0 reactor, are considered. The aims of the study are as follows: the modelling of macroleak in ''Nadja'' steam generator for the BN-350 reactor; testing the conceptions of alarm signalling and MSG protection; testing under real conditions of new perspective systems of leak detection; gaining the experimence and development of the ways to eliminate the consequences of accident caused by big water leak into sodium; accumulation of knowledge on restoration of MSG operating ability after accident; experimental test of calculational techniques for big leak accidents to use them in future for calculational studies of similar situations at other reactors equipped with sodium-water steam generators; refinement of characteristics of hydrodynamic and thermal effects interaction zone for big leak in real circuit during the plant operation. A series of experiments with the imitation of water leak into sodium by means of argon and steam supply through injection devices, located before the steam superheater module of one of the sections and between evaporator module of the same section, is conducted. The range of steam flow rate is 0.02-0.45 g/s. Duration of steam supply is 100-400 s. A conclusion is made that the results obtained can be used for steam generator of the BN-350 reactor [ru

Steam atmosphere drying concepts using steam exhaust recompression

Energy Technology Data Exchange (ETDEWEB)

DiBella, F.A. (TECOGEN, Inc., Waltham, MA (United States))

1992-08-01

In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg[sub evap] to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

Steam atmosphere drying concepts using steam exhaust recompression

Energy Technology Data Exchange (ETDEWEB)

DiBella, F.A. [TECOGEN, Inc., Waltham, MA (United States)

1992-08-01

In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg{sub evap} to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

Optimal Operations and Resilient Investments in Steam Networks

Energy Technology Data Exchange (ETDEWEB)

Bungener, Stéphane L., E-mail: stephane.bungener@a3.epfl.ch [Industrial Process and Energy Systems Engineering, École Polytechnique Fédérale de Lausanne, Lausanne (Switzerland); Van Eetvelde, Greet [Environmental and Spatial Management, Faculty of Engineering and Architecture, Ghent University, Ghent (Belgium); Maréchal, François [Industrial Process and Energy Systems Engineering, École Polytechnique Fédérale de Lausanne, Lausanne (Switzerland)

2016-01-20

Steam is a key energy vector for industrial sites, most commonly used for process heating and cooling, cogeneration of heat and mechanical power as a motive fluid or for stripping. Steam networks are used to carry steam from producers to consumers and between pressure levels through letdowns and steam turbines. The steam producers (boilers, heat and power cogeneration units, heat exchangers, chemical reactors) should be sized to supply the consumers at nominal operating conditions as well as peak demand. First, this paper proposes an Mixed Integer Linear Programing formulation to optimize the operations of steam networks in normal operating conditions and exceptional demand (when operating reserves fall to zero), through the introduction of load shedding. Optimization of investments based on operational and investment costs are included in the formulation. Though rare, boiler failures can have a heavy impact on steam network operations and costs, leading to undercapacity and unit shutdowns. A method is therefore proposed to simulate steam network operations when facing boiler failures. Key performance indicators are introduced to quantify the network’s resilience. The proposed methods are applied and demonstrated in an industrial case study using industrial data. The results indicate the importance of oversizing key steam producing equipments and the value of industrial symbiosis to increase industrial site resilience.

Optimal Operations and Resilient Investments in Steam Networks

International Nuclear Information System (INIS)

Bungener, Stéphane L.; Van Eetvelde, Greet; Maréchal, François

2016-01-01

Steam is a key energy vector for industrial sites, most commonly used for process heating and cooling, cogeneration of heat and mechanical power as a motive fluid or for stripping. Steam networks are used to carry steam from producers to consumers and between pressure levels through letdowns and steam turbines. The steam producers (boilers, heat and power cogeneration units, heat exchangers, chemical reactors) should be sized to supply the consumers at nominal operating conditions as well as peak demand. First, this paper proposes an Mixed Integer Linear Programing formulation to optimize the operations of steam networks in normal operating conditions and exceptional demand (when operating reserves fall to zero), through the introduction of load shedding. Optimization of investments based on operational and investment costs are included in the formulation. Though rare, boiler failures can have a heavy impact on steam network operations and costs, leading to undercapacity and unit shutdowns. A method is therefore proposed to simulate steam network operations when facing boiler failures. Key performance indicators are introduced to quantify the network’s resilience. The proposed methods are applied and demonstrated in an industrial case study using industrial data. The results indicate the importance of oversizing key steam producing equipments and the value of industrial symbiosis to increase industrial site resilience.

Nuclear steam generator tube to tubesheet joint optimization

International Nuclear Information System (INIS)

McGregor, Rod

1999-01-01

Industry-wide problems with Stress Corrosion Cracking in the Nuclear Steam Generator tube-to-tubesheet joint have led to costly repairs, plugging, and replacement of entire vessels. To improve corrosion resistance, new and replacement Steam Generator developments typically employ the hydraulic tube expansion process (full depth) to minimize tensile residual stresses and cold work at the critical transition zone between the expanded and unexpanded tube. These variables have undergone detailed study using specialized X-ray diffraction and analytical techniques. Responding to increased demands from Nuclear Steam Generator operators and manufacturers to credit the leak-tightness and strength contributions of the hydraulic expansion, various experimental tasks with complimentary analytical modelling were applied to improve understanding and control of tube to hole contact pressure. With careful consideration to residual stress impact, design for strength/leak tightness optimization addresses: Experimentally determined minimum contact pressure levels necessary to preclude incipient leakage into the tube/hole interface. The degradation of contact pressure at surrounding expansions caused by the sequential expansion process. The transient and permanent contact pressure variation associated with tubesheet hole dilation during Steam Generator operation. An experimental/analytical simulation has been developed to reproduce cyclic Steam Generator operating strains on the tubesheet and expanded joint. Leak tightness and pullout tests were performed during and following simulated Steam Generator operating transients. The overall development has provided a comprehensive understanding of the fabrication and in-service mechanics of hydraulically expanded joints. Based on this, the hydraulic expansion process can be optimized with respect to critical residual stress/cold work and the strength/leakage barrier criteria. (author)

An Improved Steam Injection Model with the Consideration of Steam Override

Directory of Open Access Journals (Sweden)

He Congge

2017-01-01

Full Text Available The great difference in density between steam and liquid during wet steam injection always results in steam override, that is, steam gathers on the top of the pay zone. In this article, the equation for steam override coefficient was firstly established based on van Lookeren’s steam override theory and then radius of steam zone and hot fluid zone were derived according to a more realistic temperature distribution and an energy balance in the pay zone. On this basis, the equation for the reservoir heat efficiency with the consideration of steam override was developed. Next, predicted results of the new model were compared with these of another analytical model and CMG STARS (a mature commercial reservoir numerical simulator to verify the accuracy of the new mathematical model. Finally, based on the validated model, we analyzed the effects of injection rate, steam quality and reservoir thickness on the reservoir heat efficiency. The results show that the new model can be simplified to the classic model (Marx-Langenheim model under the condition of the steam override being not taken into account, which means the Marx-Langenheim model is corresponding to a special case of this new model. The new model is much closer to the actual situation compared to the Marx-Langenheim model because of considering steam override. Moreover, with the help of the new model, it is found that the reservoir heat efficiency is not much affected by injection rate and steam quality but significantly influenced by reservoir thickness, and to ensure that the reservoir can be heated effectively, the reservoir thickness should not be too small.

Two-dimensional modeling of water spray cooling in superheated steam

Directory of Open Access Journals (Sweden)

Ebrahimian Vahid

2008-01-01

Full Text Available Spray cooling of the superheated steam occurs with the interaction of many complex physical processes, such as initial droplet formation, collision, coalescence, secondary break up, evaporation, turbulence generation, and modulation, as well as turbulent mixing, heat, mass and momentum transfer in a highly non-uniform two-phase environment. While it is extremely difficult to systematically study particular effects in this complex interaction in a well defined physical experiment, the interaction is well suited for numerical studies based on advanced detailed models of all the processes involved. This paper presents results of such a numerical experiment. Cooling of the superheated steam can be applied in order to decrease the temperature of superheated steam in power plants. By spraying the cooling water into the superheated steam, the temperature of the superheated steam can be controlled. In this work, water spray cooling was modeled to investigate the influences of the droplet size, injected velocity, the pressure and velocity of the superheated steam on the evaporation of the cooling water. The results show that by increasing the diameter of the droplets, the pressure and velocity of the superheated steam, the amount of evaporation of cooling water increases. .

Organic evaporator steam valve failure

International Nuclear Information System (INIS)

Jacobs, R.A.

1992-01-01

Defense Waste Processing Facility (DWPF) Technical has requested an analysis of the capacity of the Organic Evaporator (OE) condenser (OEC) be performed to determine its capability in the case where the OE steam flow control valve fails open. Calculations of the OE boilup and the OEC heat transfer coefficient indicate the OEC will have more than enough capacity to remove the heat at maximum OE boilup. In fact, the Salt Cell Vent Condenser (SCVC) should also have sufficient capacity to handle the maximum OE boilup. Therefore, it would require simultaneous loss of OEC and/or SCVC condensing capacity for the steam valve failure to cause high benzene in the Process Vessel Vent System (PVVS)

Treatment of highly polluted groundwater by novel iron removal process.

Science.gov (United States)

Sim, S J; Kang, C D; Lee, J W; Kim, W S

2001-01-01

The removal of ferrous iron (Fe(II)) in groundwater has been generally achieved by simple aeration, or the addition of an oxidizing agent. Aeration has been shown to be very efficient in insolubilization ferrous iron at a pH level greater than 6.5. In this study, pH was maintained over 6.5 using limestone granules under constant aeration to oxidize ferrous iron in groundwater in a limestone packed column. A sedimentation unit coupled with a membrane filtration was also developed to precipitate and filtrate the oxidized ferric compound simultaneously. Several bench-scale studies, including the effects of the limestone granule sizes, amounts and hydraulic retention time on iron removal in the limestone packed column were investigated. It was found that 550 g/L of the 7-8 mesh size limestone granules, and 20 min of hydraulic retention time in the limestone packed column, were necessary for the sufficient oxidation of 40 mg/L of iron(II) in groundwater. Long-term operation was successfully achieved in contaminated waters by removing the iron deposits on the surface of the limestone granule by continuous aeration from the bottom of the column. Periodic reverse flow helped to remove caking and fouling of membrane surface caused by the continuous filtration. Recycling of the treated water from the membrane right after reverse flow operation made possible an admissible limit of iron concentration of the treated water for drinking. The pilot-scale process was constructed and has been tested in the rural area of Korea.

Thermal performances of molten salt steam generator

International Nuclear Information System (INIS)

Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

2016-01-01

Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

Steam explosion and new production processes for pulping industry: technical and economical feasibility; Steam explosion e nuovi processi di produzione cartaria: fattibilita` tecnico-economica

Energy Technology Data Exchange (ETDEWEB)

Viggiano, D [ENEA, Centro Ricerche Trisaia, Rotondella, Matera (Italy). Dipt. Energia; Bramanti, O [ENEA, Centro Ricerche Trisaia, Rotondella, Matera (Italy). Dipt. Innovazione

1998-05-01

Pulping and paper industry traditionally uses wood as the main raw material for its production processes. Thus, the global increasing of paper and pulp yield has causes so a depletion work of natural wood resources that the environment balances are weakened. About conversion technologies, the most important developments are carried out by the Companies from Sweden, Finland, Norway and Canada, where industrial management has chosen production processes anti pollution (soda-sulphate) in the place of those more dangerous (bi-sulphate). The international research and development activities are focused, at the same time, on new conversion processes and renewable resources in the last time shows to meet three different needs: 1. anti pollution laws; 2. public opinion for the environment policy; 3. market competitors. The present work offers a technical and economical assessment of industrial application of steam-explosion process and non-wood biomass (C{sub 4}, C{sub 5}). Then, the authors propose the introduction of the steam-explosion technology in pulping industry in order to obtain technical and economical advantages. [Italiano] Il comparto industriale cartario impiega per tradizione secolare il legno come principale materia prima all`interno dei cicli tecnologici di produzione. Cio` ha determinato un incremento produttivo di paste e di carta a cui si e` accompagnata una crescente opera di deforestazione ed una serie di conseguenti squilibri ecologici. A fronte di tali interventi di distruzione `programmata`, dal punto di vista delle tecnologie di trasformazione, va rilevato che i processi produttivi hanno subito una reale evoluzione nei Paesi maggiormente sensibili ai problemi ambientali come Svezia, Finlandia, Norvegia e Canada, ove gli imprenditori del setttore hanno abbandonato i processi a maggior impatto ambientale, come quelli al bisolfito, per adottarne alcuni meno inquinanti, come quello alla soda-solfato. Negli ultimi anni gli sforzi della ricerca

Analysis of experimental characteristics of multistage steam-jet electors of steam turbines

Science.gov (United States)

Aronson, K. E.; Ryabchikov, A. Yu.; Brodov, Yu. M.; Brezgin, D. V.; Zhelonkin, N. V.; Murmanskii, I. B.

2017-02-01

A series of questions for specification of physical gas dynamics model in flow range of steam-jet unit and ejector computation methodology, as well as functioning peculiarities of intercoolers, was formulated based on analysis of experimental characteristics of multistage team-jet steam turbines. It was established that coefficient defining position of critical cross-section of injected flow depends on characteristics of the "sound tube" zone. Speed of injected flow within this tube may exceed that of sound, and pressure jumps in work-steam decrease at the same time. Characteristics of the "sound tube" define optimal axial sizes of the ejector. According to measurement results, the part of steam condensing in the first-stage coolant constitutes 70-80% of steam amount supplied into coolant and is almost independent of air content in steam. Coolant efficiency depends on steam pressure defined by operation of steam-jet unit of ejector of the next stage after coolant of steam-jet stage, temperature, and condensing water flow. As a rule, steam entering content of steam-air mixture supplied to coolant is overheated with respect to saturation temperature of steam in the mixture. This should be taken into account during coolant computation. Long-term operation causes changes in roughness of walls of the ejector's mixing chamber. The influence of change of wall roughness on ejector characteristic is similar to the influence of reverse pressure of the steam-jet stage. Until some roughness value, injection coefficient of the ejector stage operating in superlimiting regime hardly changed. After reaching critical roughness, the ejector switches to prelimiting operating regime.

Steam sterilization does not require saturated steam

NARCIS (Netherlands)

van Doornmalen Gomez Hoyos, J. P.C.M.; Paunovic, A.; Kopinga, K.

2017-01-01

The most commonly applied method to sterilize re-usable medical devices in hospitals is steam sterilization. The essential conditions for steam sterilization are derived from sterilization in water. Microbiological experiments in aqueous solutions have been used to calculate various time–temperature

Experiment on the Influence Factors of Steam Distillation Rate of Crude Oil in Porous Media

Directory of Open Access Journals (Sweden)

Tian Guoqing

2017-01-01

Full Text Available To explore the influence of complexity of reservoir properties in porous media and the diversity of operating conditions on the steam distillation rate of crude oil in the process of heavy oil exploitation with steam injection, steam distillation simulation devices are used to study steam distillation rate of crude oil in porous media. Then steam distillation ratio is obtained under the condition of different core permeability, oil saturation, steam temperatures, system pressure, steam injection rates and steam distillation rates with different viscosities of crude oil. The results show that the steam distillation rate of crude oil in porous media depends mainly on the nature of the crude oil itself, for temperature and pressure are the key factors compared with the pore structure, the initial oil saturation and steam injection rate. The experimental results help estimate the amount of crude oil and the required steam in the reservoir in the steam drive process, aiming to facilitate the optimization design and operation of steam drive.

Mathematical simulation of processes in horizontal steam generator and the program of calculation of its characteristics

Energy Technology Data Exchange (ETDEWEB)

Titov, V.F.; Zorin, V.M.; Gorburov, V.I. [OKB Gidropress, Moscow Energy Inst. (Russian Federation)

1995-12-31

On the basis of mathematical models describing the processes in horizontal steam generator (SG) the code giving the possibility to calculate the hydrodynamical characteristics in any point of water volume, has been developed. The code simulates the processes in SG in the stationary (or quasi-stationary) mode or operation only. The code may be used as a next step to calculations of the SG characteristics in the non-stationary modes of operation.

Mathematical simulation of processes in horizontal steam generator and the program of calculation of its characteristics

Energy Technology Data Exchange (ETDEWEB)

Titov, V F; Zorin, V M; Gorburov, V I [OKB Gidropress, Moscow Energy Inst. (Russian Federation)

1996-12-31

On the basis of mathematical models describing the processes in horizontal steam generator (SG) the code giving the possibility to calculate the hydrodynamical characteristics in any point of water volume, has been developed. The code simulates the processes in SG in the stationary (or quasi-stationary) mode or operation only. The code may be used as a next step to calculations of the SG characteristics in the non-stationary modes of operation.

Steam chugging in pressure suppression containment

International Nuclear Information System (INIS)

Lee, C.K.B.; Chan, C.K.

1978-01-01

The condensation of steam flow in subcooled water was studied by injecting a quasi-steady stream of saturated steam into a pool water at different temperature. From the movies, it was observed that chugging occurred at a frequency on the order of 1 to 2 times a second. In between each chug over a period of approximately half a second, a few bubbles formed and collapsed at the exit of the downcomer. At a mass flow rate of approximately 5.02 Kg/m 2 sec., the chugging process is found to be strongly affected by the bubble formation. At pool temperatures below 50 0 C, the chugging process is dominated by internal chugging which is characterized by high water slug exit velocity, detached steam bubble and lhigh chugging level. Above 50 0 C, the external chugging mode is dominant. The external chugging mode is characterized by pancake bubble shape, low water slug exit velocity, and low chugging level. (author)

Experimental analysis of influence of different lubricants types on the multi-phase ironing process

Directory of Open Access Journals (Sweden)

Milan Djordjević

2013-05-01

Full Text Available This paper is aimed at presenting results of an experimental analysis of the different types of lubricants influence on the multi-phase ironing process. Based on sliding of the metal strip between the two contact elements a special tribological model was adopted. The subject of experimental investigations was variations of the drawing force, contact pressure and the friction coefficient for each type of the applied lubricants. The ironing process was conducted in three-phases at the constant sliding velocity. The objective of this analysis was to compare all the applied lubricants in order to estimate their quality from the point of view of their applicability in the multi-phase ironing process.

EXPERIMENTAL ANALYSIS OF INFLUENCE OF DIFFERENT LUBRICANTS TYPES ON THE MULTI-PHASE IRONING PROCESS

Directory of Open Access Journals (Sweden)

Milan Djordjević

2013-09-01

Full Text Available This paper is aimed at presenting results of an experimental analysis of the different types of lubricants influence on the multi-phase ironing process. Based on sliding of the metal strip between the two contact elements a special tribological model was adopted. The subject of experimental investigations was variations of the drawing force, contact pressure and the friction coefficient for each type of the applied lubricants. The ironing process was conducted in three-phases at the constant sliding velocity. The objective of this analysis was to compare all the applied lubricants in order to estimate their quality from the point of view of their applicability in the multi-phase ironing process.

Concentration processes under tubesheet sludge piles in nuclear steam generators

International Nuclear Information System (INIS)

Gonzalez, F.; Spekkens, P.

1987-01-01

The process by which bulk water solutes are concentrated under tubesheet sludge piles in nuclear steam generators was investigated in the laboratory under simulated CANDU operating conditions. Concentration rates were found to depend on the tube heat flux and pile depth, although beyond a critical depth the concentration efficiency decreased. This efficiency could be expressed by a concentration coefficient, and was found to depend also on the sludge pile porosity. Solute concentration profiles in the sludge pile suggested that the concentration mechanism in a high-porosity/permeability pile is characterized by boiling mainly near or at the tube surface, while in low-porosity piles, the change of phase may also become important in the body of the sludge pile. In all cases, the full depth of the pile was active to some extent in the concentration process. As long as the heat transfer under the pile was continued, the solute remained under the pile and slowly migrated toward the bottom. When the heat transfer was stopped, the solute diffused back into the bulk solution at a rate slower than that of the concentration process

Passive system with steam-water injector for emergency supply of NPP steam generators

International Nuclear Information System (INIS)

Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

2009-01-01

The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

Microbial dissimilatory iron(III) reduction: Studies on the mechanism and on processes of environmental relevance

OpenAIRE

Jahn, Michael

2005-01-01

Many microbes are able to respire aerobically oxygen or anaerobically other electron acceptors for example sulphate, nitrate, manganese(IV) or Fe(III). As iron minerals are widespread in nature, dissimilatory iron(III) reduction by different microorganisms is a very important process of anaerobic respiration. The general goal of this work was to improve the knowledge of processes, in which iron-reducing microbes are said to play an important role. For this purpose, in one part the focus wa...

[Effects of steaming and baking on content of alkaloids in Aconite Lateralis Radix (Fuzi)].

Science.gov (United States)

Yang, Chang-lin; Huang, Zhi-fang; Zhang, Yi-han; Liu, Yu-hong; Liu, Yun-huan; Chen, Yan; Yi, Jin-hai

2014-12-01

To study the effect of steaming and baking process on contents of alkaloids in Aconite Lateralis Radix (Fuzi), 13 alkaloids were analyzed by UPLC-MS/MS equipped with ESI ion source in MRM mode. In steaming process, the contents of diester-diterpenoid alkaloids decreased rapidly, the contents of monoester-diterpenoid alkaloids firstly increased, reached the peak at 40 min, and then deceased gradually. The contents of aconine alkaloids (mesaconine, aconine and hypaconine) increased all the time during processing, while the contents of fuziline, songorine, karacoline, salsolionl were stable or slightly decreased. In baking process, dynamic variations of alkaloids were different from that in the steaming process. Diester-diterpenoid alkaloids were degraded slightly slower than in steaming process. Monoester-diterpenoid alkaloids, aconine alkaloids and the total alkaloids had been destroyed at different degrees, their contents were significantly lower than the ones in steaming Fuzi at the same processing time. This experiment revealed the dynamic variations of alkaloids in the course of steaming and baking. Two processing methods which can both effectively remove the toxic ingredients and retain the active ingredients are simple and controllable, and are valuable for popularization and application.

Laser processing of cast iron for enhanced erosion resistance

International Nuclear Information System (INIS)

Chen, C.H.; Altstetter, C.J.; Rigsbee, J.M.

1984-01-01

The surfaces of nodular and gray cast iron have been modified by CO 2 laser processing for enhanced hardness and erosion resistance. Control of the near-surface microstructure was achieved primarily by controlling resolidification of the laser melted layer through variations in laser beam/target interaction time and beam power density. Typical interaction times and power densities used were 5 msec and 500 kW/cm 2 . Two basic kinds of microstructure can be produced-a feathery microstructure with high hardness (up to 1245 HV) and a dendritic microstructure with a metastable, fully austenitic matrix and lower hardness (600 to 800 HV). Erosion testing was done using slurries of SiO 2 or SiC in water. Weight loss and crater profile measurements were used to evaluate the erosion characteristics of the various microstructures. Both ductile and gray cast iron showed marked improvement in erosion resistance after laser processing

Iron Mineral Catalyzed C-H Activation As a Potential Pathway for Halogenation Processes

Science.gov (United States)

Tubbesing, C.; Schoeler, H. F.; Benzing, K.; Krause, T.; Lippe, S.; Rudloff, M.

2014-12-01

Due to increasing drinking water demand of mankind and an expected climate change the impact of salt lakes and salt deserts will increase within the next decades. Furthermore, a rising sea level influences coastal areas like salt marshes and abets processes which will lead to elevated organohalogen formation. An additional increase of the global warming potential, of particle formation and stratospheric ozone depletion is expected. Understanding these multifaceted processes is essential for mankind to be prepared for these alterations of the atmosphere. For example, Keppler et al. (2000) described the production of volatile halogenated organic compounds via oxidation of organic matter driven by ferric iron. However, the formation of long-chained alkyl halides in salt lakes is yet undisclosed. Despite the relative "inertness" of alkanes a direct halogenation of these compounds might be envisaged. In 2005 Vaillancourt et al. discovered a nonheme iron enzyme which is able to halogenate organic compounds via generating the high valent ferryl cation as reaction center. Based on various publications about C-H activation (Bergman, 2007) we postulate a halogenation process in which an iron containing minerals catalyse the C-H bond cleavage of organic compounds in soils. The generated organic radicals are highly reactive towards halides connected to the iron complex. We suggest that next to diagenetically altered iron containing enzymes, minerals such as oxides, hydroxides and sulfides are involved in abiotic halogenation processes. We applied the amino acid methionine as organic model compound and soluble iron species as reactants. All samples were incubated in aqueous phases containing various NaCl concentrations. As a result various halogenated ethanes and ethenes were identified as reaction products. References Bergman, R. G. (2007) Nature, 446(7134) 391-393 Keppler, F., et al. (2000) Nature, 403(6767) 298-301 Vaillancourt, F. H., et al. (2005) Nature, 436(7054) 1191-1194

Direct injection of superheated steam for continuous hydrolysis reaction

KAUST Repository

Wang, Weicheng

2012-09-01

The primary intent for previous continuous hydrolysis studies was to minimize the reaction temperature and reaction time. In this work, hydrolysis is the first step of a proprietary chemical process to convert lipids to sustainable, drop-in replacements for petroleum based fuels. To improve the economics of the process, attention is now focused on optimizing the energy efficiency of the process, maximizing the reaction rate, and improving the recovery of the glycerol by-product. A laboratory-scale reactor system has been designed and built with this goal in mind.Sweet water (water with glycerol from the hydrolysis reaction) is routed to a distillation column and heated above the boiling point of water at the reaction pressure. The steam pressure allows the steam to return to the reactor without pumping. Direct injection of steam into the hydrolysis reactor is shown to provide favorable equilibrium conditions resulting in a high quality of FFA product and rapid reaction rate, even without preheating the inlet water and oil and with lower reactor temperatures and lower fresh water demand. The high enthalpy of the steam provides energy for the hydrolysis reaction. Steam injection offers enhanced conditions for continuous hydrolysis of triglycerides to high-purity streams of FFA and glycerol. © 2012 Elsevier B.V.

Mechanism and Influencing Factors of Iron Nuggets Forming in Rotary Hearth Furnace Process at Lower Temperature

Science.gov (United States)

Han, Hongliang; Duan, Dongping; Chen, Siming; Yuan, Peng

2015-10-01

In order to improve the efficiency of slag and iron separation, a new idea of "the separation of slag (solid state) and iron (molten state) in rotary hearth furnace process at lower temperature" is put forward. In this paper, the forming process of iron nuggets has been investigated. Based on those results, the forming mechanisms and influencing factors of iron nugget at low temperature are discussed experimentally using an electric resistance furnace simulating a rotary hearth furnace process. Results show that the reduction of iron ore, carburization of reduced iron, and the composition and quantity of slag are very important for producing iron nuggets at lower temperature. Reduction reaction of carbon-containing pellets is mainly at 1273 K and 1473 K (1000 °C and 1200 °C). When the temperature is above 1473 K (1200 °C), the metallization rate of carbon-containing pellets exceeds 93 pct, and the reduction reaction is substantially complete. Direct carburization is the main method for carburization of reduced iron. This reaction occurs above 1273 K (1000 °C), with carburization degree increasing greatly at 1473 K and 1573 K (1200 °C and 1300 °C) after particular holding times. Besides, to achieve the "slag (solid state) and iron (molten state) separation," the melting point of the slag phase should be increased. Slag (solid state) and iron (molten state) separation can be achieved below 1573 K (1300 °C), and when the holding time is 20 minutes, C/O is 0.7, basicity is less than 0.5 and a Na2CO3 level of 3 pct, the recovery rate of iron can reach 90 pct, with a proportion of iron nuggets more than 3.15 mm of nearly 90 pct. This study can provide theoretical and technical basis for iron nugget production.

A study on improving the performance of steam generator using thermal analysis

International Nuclear Information System (INIS)

Li, Zhen Zhe; Heo, Kwang Su; Choi, Jun Hoo; Seol, Seoung Yun

2008-01-01

Steam generation mechanism is the key technology of domestic steam cleaner. Not only weight and price of steam cleaner but also the performance of steam generation mechanism must be considered to improve the competitive power of the products. In order to find out the mechanism which can be used to improve the performance of steam generator, the process of steam generation was studied at first. In the following step, possibility of control, safety of mechanism and etc were compared about the two candidated steam generation mechanism. Finally, the merit and drawback of each mechanism were summarized

Stacouf: A new system for automatic processing of eddy current signal from steam generator testing of PWR power plants

International Nuclear Information System (INIS)

Ducreux, J.; Eyrolles, P.; Meylogan, T.

1990-01-01

A new system called STACOUF will be soon industrialized. The aim is to improve on-site signal processing for eddy testing of steam generators. Testing time, quality and productivity will be improved [fr

Steam reforming of commercial ultra-low sulphur diesel

Energy Technology Data Exchange (ETDEWEB)

Boon, J.; Van Dijk, E.; De Munck, S.; Van den Brink, R. [Energy research Centre of The Netherlands, ECN Hydrogen and Clean Fossil Fuels, P.O. Box 1, NL1755ZG Petten (Netherlands)

2011-03-11

Two main routes for small-scale diesel steam reforming exist: low-temperature pre-reforming followed by well-established methane steam reforming on the one hand and direct steam reforming on the other hand. Tests with commercial catalysts and commercially obtained diesel fuels are presented for both processes. The fuels contained up to 6.5 ppmw sulphur and up to 4.5 vol.% of biomass-derived fatty acid methyl ester (FAME). Pre-reforming sulphur-free diesel at around 475C has been tested with a commercial nickel catalyst for 118 h without observing catalyst deactivation, at steam-to-carbon ratios as low as 2.6. Direct steam reforming at temperatures up to 800C has been tested with a commercial precious metal catalyst for a total of 1190 h with two catalyst batches at steam-to-carbon ratios as low as 2.5. Deactivation was neither observed with lower steam-to-carbon ratios nor for increasing sulphur concentration. The importance of good fuel evaporation and mixing for correct testing of catalysts is illustrated. Diesel containing biodiesel components resulted in poor spray quality, hence poor mixing and evaporation upstream, eventually causing decreasing catalyst performance. The feasibility of direct high temperature steam reforming of commercial low-sulphur diesel has been demonstrated.

Steam reforming of commercial ultra-low sulphur diesel

Science.gov (United States)

Boon, Jurriaan; van Dijk, Eric; de Munck, Sander; van den Brink, Ruud

Two main routes for small-scale diesel steam reforming exist: low-temperature pre-reforming followed by well-established methane steam reforming on the one hand and direct steam reforming on the other hand. Tests with commercial catalysts and commercially obtained diesel fuels are presented for both processes. The fuels contained up to 6.5 ppmw sulphur and up to 4.5 vol.% of biomass-derived fatty acid methyl ester (FAME). Pre-reforming sulphur-free diesel at around 475 °C has been tested with a commercial nickel catalyst for 118 h without observing catalyst deactivation, at steam-to-carbon ratios as low as 2.6. Direct steam reforming at temperatures up to 800 °C has been tested with a commercial precious metal catalyst for a total of 1190 h with two catalyst batches at steam-to-carbon ratios as low as 2.5. Deactivation was neither observed with lower steam-to-carbon ratios nor for increasing sulphur concentration. The importance of good fuel evaporation and mixing for correct testing of catalysts is illustrated. Diesel containing biodiesel components resulted in poor spray quality, hence poor mixing and evaporation upstream, eventually causing decreasing catalyst performance. The feasibility of direct high temperature steam reforming of commercial low-sulphur diesel has been demonstrated.

Proceedings of steam generator sludge deposition in recirculating and once through steam generator upper tube bundle and support plates

International Nuclear Information System (INIS)

Baker, R.L.; Harvego, E.A.

1992-01-01

The development of remedial measures of shot peening have given nuclear utilities viable measures to address primary water stress corrosion cracking to extend steam generator life. The nuclear utility industry is now faced with potential replacement of steam generators in nuclear power plants due to stress corrosion cracking and intergranular attach in crevice locations on the secondary side of steam generators at tube support plates and at the crevice at the top of the tube sheet. Significant work has been done on developing and understanding of the effects of sludge buildup on the corrosion process at these locations. This session was envisioned to provide a forum for the development of an understanding of the mechanisms which control the transport and deposition of sludge on the secondary side of steam generators. It is hoped that this information will aid utilities in monitoring the progression of fouling of these crevices by further knowledge in where to look for the onset of support plate crevice fouling. An understanding of the progression of fouling from upper tube support plates to those lower in the steam generator where higher temperatures cause the corrosion process to initiate first can aid the nuclear utility industry in developing remedial measures for this condition and in providing a forewarning of when to apply such remedial measures

Nickel electroplating of steam generator tubes (kiss sleeving process)

International Nuclear Information System (INIS)

Michaut, B.

1988-01-01

This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

Radial Microchannel Reactor (RMR) used in Steam Reforming CH4

Science.gov (United States)

2013-05-13

steam reforming natural gas for a wide variety of application from distributed energy production...into synthesis gas . Synthesis gas is used in the production of hydrogen , in GTL and other chemical processes. Steam reforming in an RMR was studied...technology has the potential to have a transformational reduction in cost and size of steam reforming natural gas for a wide variety of application

Heat supply analysis of steam reforming hydrogen production process in conventional and nuclear

International Nuclear Information System (INIS)

Siti Alimah; Djati Hoesen Salimy

2015-01-01

Tile analysis of heat energy supply in the production of hydrogen by natural gas steam reforming process has been done. The aim of the study is to compare the energy supply system of conventional and nuclear heat. Methodology used in this study is an assessment of literature and analysis based on the comparisons. The study shows that the heat sources of fossil fuels (natural gas) is able to provide optimum operating conditions of temperature and pressure of 850-900 °C and 2-3 MPa, as well as the heat transfer is dominated by radiation heat transfer, so that the heat flux that can be achieved on the catalyst tube relatively high (50-80 kW/m"2) and provide high thermal efficiency of about 85 %. While in the system with nuclear energy, due to the demands of safety, process operating at less than optimum conditions of temperature and pressure of 800-850 °C and 4.5 MPa, as well as the heat transfer is dominated by convection heat transfer, so that the heat flux that can be achieved catalyst tube is relatively low (1020 kW/m"2) and it provides a low thermal efficiency of about 50 %. Modifications of reformer and heat utilization can increase the heat flux up to 40 kW/m"2 so that the thermal efficiency can reach 78 %. Nevertheless, the application of nuclear energy to hydrogen production with steam reforming process is able to reduce the burning of fossil fuels which has implications for the potential decrease in the rate of CO2 emissions into the environment. (author)

The GENIALL process for generation of nickel-iron alloys from nickel ores or mattes

International Nuclear Information System (INIS)

Diaz, G.; Frias, C.; Palma, J.

2001-01-01

A new process, called GENIALL (acronym of Generation of Nickel Alloys), for nickel recovery as ferronickel alloys from ores or mattes without previous smelting is presented in this paper. Its core technology is a new electrolytic concept, the ROSEL cell, for electrowinning of nickel-iron alloys from concentrated chloride solutions. In the GENIALL Process the substitution of iron-based solid wastes as jarosite, goethite or hematite, by saleable ferronickel plates provides both economic and environmental attractiveness. Another advantage is that no associated sulfuric acid plant is required. The process starts with leaching of the raw material (ores or mattes) with a solution of ferric chloride. The leachate liquor is purified by conventional methods like cementation or solvent extraction, to remove impurities or separate by-products like copper and cobalt. The purified solution, that contains a mixture of ferrous and nickel chlorides is fed to the cathodic compartment of the electrowinning cell, where nickel and ferrous ions are reduced together to form an alloy. Simultaneously, ferrous chloride is oxidized to ferric chloride in the anodic compartment, from where it is recycled to the leaching stage. The new electrolytic equipment has been developed and scaled up from laboratory to pilot prototypes with commercial size electrodes of 1 m 2 . Process operating conditions have been established in continuous runs at bench and pilot plant scale. The technology has shown a remarkable capacity to produce nickel-iron alloys of a wide range of compositions, from 10% to 80% nickel, just by adjusting the operating parameters. This emerging technology could be implemented in many processes in which iron and other non-ferrous metals are harmful impurities to be removed, or valuable metals to be recovered as a marketable iron alloy. Other potential applications of this technology are regeneration of spent etching liquors, and iron removal from aqueous effluents. (author)

HTGR steam generator development

International Nuclear Information System (INIS)

Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

1976-01-01

More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

Response of the steam generator VVER 1000 to a steam line break

International Nuclear Information System (INIS)

Novotny, J.; Novotny, J. Jr.

2003-01-01

Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

Procedure for generating steam and steam generator for operating said procedure

International Nuclear Information System (INIS)

Chlique, Bernard.

1975-01-01

This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

Steam generator materials

International Nuclear Information System (INIS)

Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

2002-05-01

In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

Charge exchange processes involving iron ions

International Nuclear Information System (INIS)

Phaneuf, R.A.

1985-01-01

A review and evaluation is given of the experimental data which are available for charge exchange processes involving iron ions and neutral H, H 2 and He. Appropriate scaling laws are presented, and their accuracy estimated for these systems. A bibliography is given of available data sources, as well as of useful data compilations and review articles. A procedure is recommended for providing single approximate formulae to the fusion community to describe total cross sections for electron capture by partially-stripped Fe/sup q+/ ions in collisions with H, H 2 and He, based on the scaling relationships suggested by Janev and Hvelplund

Hydrometallurgical process for recovering iron sulfate and zinc sulfate from baghouse dust

Science.gov (United States)

Zaromb, Solomon; Lawson, Daniel B.

1994-01-01

A process for recovering zinc/rich and iron-rich fractions from the baghouse dust that is generated in various metallurgical operations, especially in steel-making and other iron-making plants, comprises the steps of leaching the dust by hot concentrated sulfuric acid so as to generate dissolved zinc sulfate and a precipitate of iron sulfate, separating the precipitate from the acid by filtration and washing with a volatile liquid, such as methanol or acetone, and collecting the filtered acid and the washings into a filtrate fraction. The volatile liquid may be recovered distillation, and the zinc may be removed from the filtrate by alternative methods, one of which involves addition of a sufficient amount of water to precipitate hydrated zinc sulfate at 10.degree. C., separation of the precipitate from sulfuric acid by filtration, and evaporation of water to regenerate concentrated sulfuric acid. The recovery of iron may also be effected in alternative ways, one of which involves roasting the ferric sulfate to yield ferric oxide and sulfur trioxide, which can be reconverted to concentrated sulfuric acid by hydration. The overall process should not generate any significant waste stream.

The Analysis of process optimization during the loading distribution test for steam turbine

International Nuclear Information System (INIS)

Li Jiangwei; Cao Yuhua; Li Dawei

2014-01-01

The loading distribution of steam turbine needs six times to complete in total, the first time is completed when the turbine cylinder buckles, the rest must be completed orderly in the process of installing GVP pipe. To complete 5 tests of loading distribution and installation of GVP pipe, it usually takes around 90 days for most nuclear plants while the unit l of Fuqing Nuclear Power Station compress it into about 45 days by optimizing the installation process. this article describes the successful experience of how the Unit l of Fuqing Nuclear Power Station finished 5 tests of loading distribution and installation of GVP pipe in 45 days by optimizing the process, Meanwhile they analysis the advantages and disadvantages through comparing it with the process provide by suppliers, which brings up some rationalization proposals for installation work to the follow-up units of our plant. (authors)

Effects of the different atmospheric steam curing processes on the ...

Indian Academy of Sciences (India)

hardness when exposed to different atmospheric steam curing temperatures. ... Use of self-compacting concretes (SCCs) lowered the noise level on the ... Although maximum temperature limit values in curing locations should be from 40 to ...

Iron and stony-iron meteorites

DEFF Research Database (Denmark)

Benedix, Gretchen K.; Haack, Henning; McCoy, T. J.

2014-01-01

Without iron and stony-iron meteorites, our chances of ever sampling the deep interior of a differentiated planetary object would be next to nil. Although we live on a planet with a very substantial core, we will never be able to sample it. Fortunately, asteroid collisions provide us with a rich...... sampling of the deep interiors of differentiated asteroids. Iron and stony-iron meteorites are fragments of a large number of asteroids that underwent significant geological processing in the early solar system. Parent bodies of iron and some stony-iron meteorites completed a geological evolution similar...... to that continuing on Earth – although on much smaller length- and timescales – with melting of the metal and silicates; differentiation into core, mantle, and crust; and probably extensive volcanism. Iron and stony-iron meteorites are our only available analogues to materials found in the deep interiors of Earth...

Catalytic Steam Reforming of Bio-Oil to Hydrogen Rich Gas

DEFF Research Database (Denmark)

Trane-Restrup, Rasmus

heating value and high content of oxygen, which makes it unsuited for direct utilization in engines. One prospective technology for upgrading of bio-oil is steam reforming (SR), which can be used to produce H2 for upgrading of bio-oil through hydrodeoxygenation or synthesis gas for processes like......-oil. There are two main pathways to minimize carbon deposition in steam reforming; either through optimization of catalyst formulation or through changes to the process parameters, like changes in temperature, steam to carbon ratio (S/C), or adding O2 or H2 to the feed. In this thesis both pathways have been...

Gas--steam turbine combined cycle power plants

Energy Technology Data Exchange (ETDEWEB)

Christian, J.E.

1978-10-01

The purpose of this technology evaluation is to provide performance and cost characteristics of the combined gas and steam turbine, cycle system applied to an Integrated Community Energy System (ICES). To date, most of the applications of combined cycles have been for electric power generation only. The basic gas--steam turbine combined cycle consists of: (1) a gas turbine-generator set, (2) a waste-heat recovery boiler in the gas turbine exhaust stream designed to produce steam, and (3) a steam turbine acting as a bottoming cycle. Because modification of the standard steam portion of the combined cycle would be necessary to recover waste heat at a useful temperature (> 212/sup 0/F), some sacrifice in the potential conversion efficiency is necessary at this temperature. The total energy efficiency ((electric power + recovered waste heat) divided by input fuel energy) varies from about 65 to 73% at full load to 34 to 49% at 20% rated electric power output. Two major factors that must be considered when installing a gas--steam turbine combines cycle are: the realiability of the gas turbine portion of the cycle, and the availability of liquid and gas fuels or the feasibility of hooking up with a coal gasification/liquefaction process.

Steam reforming of ethanol

DEFF Research Database (Denmark)

Trane-Restrup, Rasmus; Dahl, Søren; Jensen, Anker Degn

2013-01-01

Steam reforming (SR) of oxygenated species like bio-oil or ethanol can be used to produce hydrogen or synthesis gas from renewable resources. However, deactivation due to carbon deposition is a major challenge for these processes. In this study, different strategies to minimize carbon deposition...

Steam generators secondary side chemical cleaning at Point Lepreau using the Siemens high temperature process

International Nuclear Information System (INIS)

Verma, K.; MacNeil, C.; Odar, S.; Kuhnke, K.

1997-01-01

This paper describes the chemical cleaning of the four steam generators at the Point Lepreau facility, which was accomplished as a part of a normal service outage. The steam generators had been in service for twelve years. Sludge samples showed the main elements were Fe, P and Na, with minor amounts of Ca, Mg, Mn, Cr, Zn, Cl, Cu, Ni, Ti, Si, and Pb, 90% in the form of Magnetite, substantial phosphate, and trace amounts of silicates. The steam generators were experiencing partial blockage of broached holes in the TSPs, and corrosion on tube ODs in the form of pitting and wastage. In addition heat transfer was clearly deteriorating. More than 1000 kg of magnetite and 124 kg of salts were removed from the four steam generators

Glas generator for the steam gasification of coal with nuclear generated heat

International Nuclear Information System (INIS)

Buchner, G.

1980-01-01

The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

Highly purified water production technology. The influence of water purity on steam quality

International Nuclear Information System (INIS)

Ganter, J.

1975-01-01

The fundamental question related to high-pressure steam generation, intended for powering steam turbines, concerns steam production conditions based on constant quality standards. The characteristics of water (salinity, silica concentration) are indicated for a given steam quality as a function of the pressure. Two processes for the purification of feedwater for high pressure boilers are described: a treatment using precoated cellulose or resin filters and a treatment using mixed-bed ion exchangers. When ultrapure water is required, the demineralized water is filtred using microfiltration and ultrafiltration processes [fr

Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

Directory of Open Access Journals (Sweden)

T. Pacyniak

2010-01-01

Full Text Available The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

Investigation of Maillard reaction involvement in the steam ...

African Journals Online (AJOL)

Purpose: To explore the possible mechanism of Maillard reaction (MR) involvement in the steam processing of Panax notoginseng (PN) root. Methods: PN root was soaked in water for 24 h and then steamed at 100 °C using an autoclave for 1, 2, 3, 4, 5 and 6 h, respectively. Several indicators associated with MR during ...

New process for the relief of mechanically induced stresses in steam generator tubes

International Nuclear Information System (INIS)

Joyeux, J.P.

1980-01-01

Heat exchangers include very generally a set of tubes assembled in 'U-type' exchangers or in 'pass-through' exchangers. The tubes are introduced in holes drilled in the tube sheet plate, welded at their extremity and expanded to insure the necessary tightness. The steam generators built by FRAMATOME belong to the U-type and include, depending upon the nominal power of the plant, about three or five thousand inconel tubes. This material has been selected for its resistance to corrosion action at high temperatures. But one drawback of inconel is that residual stress lowers considerably this resistance to corrosion; so it is very important to apply manufacturing processes involving a residual stress level as low as possible. A new process, which involves 'kiss' rolling, is described. (author)

The effect of steam separataor efficiency on transient following a steam line break

International Nuclear Information System (INIS)

Choi, J.H.; Ohn, M.Y.; Lee, N.H.; Hwang, S.T.; Lee, S.K.

1996-01-01

Detailed thermalhydraulic simulations for CANDU 6 steam line break inside containment are performed to predict the response of the primary and secondary circuits. The analysis is performed using the thermalhydraulic computer code, CATHENA, with a coupled primary and secondary circuit model. A two-loop representation of the primary and secondary circuits is modelled. The secondary circuit model includes the feedwater line from the deaerator storage tank, multi-node steam generators and the steam line up to the turbine. Two cases were carried out using different assumptions for the efficiency of the steam separators. Case 1 assumes the efficiency of the steam separators becomes zero when the water level in the steam drum increases to the elevation of primary cyclones, or the outlet flow from the steam generator becomes higher than 150 % of normal flow. Case 2 assumes the efficiency becomes zero only when the water level in the steam drum reaches the elevation of primary cyclones. The simulation results show that system responses are sensitive to the assumption for the efficiency of the steam separators and case 1 gives higher discharge energy. Fuel cooling is assured, since primary circuit is cooled down sufficiently by the steam generators for both cases. (author)

Atmospheric processing of combustion aerosols as a source of soluble iron to the open ocean

OpenAIRE

伊藤, 彰記; ITO, Akinori

2015-01-01

The majority of bioavailable iron (Fe) from the atmosphere is delivered from arid and semiarid regions to the oceans because the global deposition of iron from combustion sources is small compared with that from mineral dust. Atmospheric processing of mineral aerosols by inorganic and organic acids from anthropogenic and natural sources has been shown to increase the iron solubility of soils (initially < 0.5%) up to about 10%. On the other hand, atmospheric observations have shown that iron i...

Steam separator-superheater with drawing of a fraction of the dried steam

International Nuclear Information System (INIS)

Bessouat, Roger; Marjollet, Jacques.

1976-01-01

This invention concerns a vertical separator-superheater of the steam from a high pressure expansion turbine before it is admitted to an expansion turbine at a lower pressure, by heat exchange with steam under a greater pressure, and drawing of a fraction of the dried steam before it is superheated. Such drawing off is necessary in the heat exchange systems of light water nuclear reactors. Its purpose is to provide a separator-superheater that provides an even flow of non superheated steam and a regular distribution of the steam to be superheated to the various superheating bundles, with a significantly uniform temperature of the casing, thereby preventing thermal stresses and ensuring a minimal pressure drop. The vertical separator-superheater of the invention is divided into several vertical sections comprising as from the central area, a separation area of the steam entrained water and a superheater area and at least one other vertical section with only a separation area of the steam entrained water [fr

The calculated solubilities of hematite, magnetite and lepidocrocite in steam generator feedtrains

International Nuclear Information System (INIS)

Jobe, D.

1997-05-01

The solubility of three iron oxides [hematite (α-Fe 2 O 3 (s)), magnetite (Fe 3 O 4 (s)) and lepidocrocite (γ-FeOOH(s))] under representative steam generator feedtrain conditions were calculated using a thermodynamic database for these oxides and the associated aqueous species. Using this database, we calculated the solubility of iron for both Fe 3 O 4 (s) in equilibrium with other iron oxides and for the individual oxides in the presence of various oxygen partial pressures. The results indicate that the solubility of iron is strongly dependent on redox conditions, represented either by dissolved H 2 or O 2 concentration, or by the presence of other iron oxides (stable or metastable). The solubility behaviour of these oxides can be explained by changes in the aqueous-phase speciation of iron with temperature and pH. Similar calculations for the individual oxides in the presence Of O 2 (g) are also presented and were used to construct temperature-dependent phase diagrams for these oxides in equilibrium (including metastable conditions) with 1 ppb (ppb - μg·kg -1 ) of soluble iron. Calculations were also performed for feedtrain solutions containing 5 ppb of dissolved oxygen and pH buffered using mixtures of amines. From these calculations it was concluded that, relative to the oxidation potential and temperature of the feedtrain solution, changing the pH-buffer has only a minor effect on iron solubility. The effect of the variation in iron solubility along the feedtrain with solution pH, temperature and redox potential on corrosion-product transport to the boiler is also discussed. (author)

Modeling of Steam Distillation Mechanism during Steam Injection Process Using Artificial Intelligence

Directory of Open Access Journals (Sweden)

Amin Daryasafar

2014-01-01

neurofuzzy interference system (ANFIS are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods.

Process of corrosion protection for a steam generator tube and device to apply it

International Nuclear Information System (INIS)

Malagola, P.; Vassal, J.M.

1985-01-01

The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

Gas Flow Validation with Panda Tests from the OECD SETH Benchmark Covering Steam/Air and Steam/Helium/Air Mixtures

International Nuclear Information System (INIS)

Royl, P.; Travis, J.R.; Breitung, W.; Kim, J.; Kim, S.B.

2009-01-01

The CFD code GASFLOW solves the time-dependent compressible Navier-Stokes Equations with multiple gas species. GASFLOW was developed for nonnuclear and nuclear applications. The major nuclear applications of GASFLOW are 3D analyses of steam/hydrogen distributions in complex PWR containment buildings to simulate scenarios of beyond design basis accidents. Validation of GASFLOW has been a continuously ongoing process together with the development of this code. This contribution reports the results from the open posttest GASFLOW calculations that have been performed for new experiments from the OECD SETH Benchmark. Discussed are the steam distribution tests 9 and 9 bis, 21 and 21 bis involving comparable sequences with and without steam condensation and the last SETH test 25 with steam/helium release and condensation. The latter one involves lighter gas mixture sources like they can result in real accidents. The helium is taken as simulant for hydrogen

Disposal of Steam Generators from Decommissioning of PWR Nuclear Power Plants

International Nuclear Information System (INIS)

Walberg, Mirko; Viermann, Joerg; Beverungen, Martin; Kemp, Lutz; Lindstroem, Anders

2008-01-01

Amongst other materials remarkable amounts of radioactively contaminated or activated scrap are generated from the dismantling of Nuclear Power Plants. These scrap materials include contaminated pipework, fittings, pumps, the reactor pressure vessel and other large components, most of them are heat exchangers. Taking into account all commercial and technical aspects an external processing and subsequent recycling of the material might be an advantageous option for many of these components. The disposal of steam generators makes up an especially challenging task because of their measures, their weight and compared to other heat exchangers high radioactive inventory. Based on its experiences from many years of disposal of smaller components of NPP still in operation or under decommissioning GNS and Studsvik Nuclear developed a concept for disposal of steam generators, also involving experiences made in Sweden. The concept comprises transport preparations and necessary supporting documents, the complete logistics chain, steam generator treatment and the processing of arising residues and materials not suitable for recycling. The first components to be prepared, shipped and treated according to this concept were four steam generators from the decommissioning of the German NPP Stade which were removed from the plant and shipped to the processing facility during the third quarter of 2007. Although the plant had undergone a full system decontamination, due to the remaining contamination in a number of plugged tubes the steam generators had to be qualified as industrial packages, type 2 (IP-2 packages), and according to a special requirement of the German Federal Office for Radiation Protection a license for a shipment under special arrangement had to be applied for. The presentation gives an overview of the calculations and evidences required within the course of the IP-2 qualification, additional requirements of the competent authorities during the licensing procedure as

Clean recycle and utilization of hazardous iron-bearing waste in iron ore sintering process.

Science.gov (United States)

Gan, Min; Ji, Zhiyun; Fan, Xiaohui; Chen, Xuling; Zhou, Yang; Wang, Guojing; Tian, Ye; Jiang, Tao

2018-04-18

Applying recycled iron-bearing waste materials (RIM) into iron ore sintering process is the general disposal approach worldwide, while its use is still a thorny problem. Results showed that adding RIM increased contents of hazardous elements (K, Na, Pb, Zn, and Cl) in sinter product, and also enhanced emission concentration of PM 2.5 in flue gas; increasing reaction temperature, and contents of CaO & coke breeze in raw mixtures improved hazardous elements removal. Based on these features, a novel method through granulating natural iron ores and RIM separately and distributing granulated RIM in bottom sintering layers was proposed for clean RIM cycle. When recycling 5% RIM, granulating RIM separately with higher contents of CaO and coke breeze removed hazardous elements effectively, the contents of which in sinter were reduced to comparable level of the case without RIM. Moreover, distributing RIM in bottom sintering layer reached intensive release of hazardous elements and PM 2.5 during sintering, which reduced the flue gas volume needing purification by about 2/3. Through activated carbon purification, about 60% of PM 2.5 comprised high contents of hazardous elements was removed. Novel technique eliminated the negative impact of RIM and has the prospect to reach clean recycle in sinter-making plants. Copyright © 2018. Published by Elsevier B.V.

Steam explosions in sodium cooled breeder reactors

International Nuclear Information System (INIS)

Lundell, B.

1982-01-01

Steam explosion is considered a physical process which transport heat from molten fuel to liquid coolant so fast that the coolant starts boiling in an explosion-like manner. The arising pressure waves transform part of the thermal energy to mechanical energy. This can stress the reactor tank and threaten its hightness. The course of the explosion has not been theoretical explained. Experimental results indicate that the probability of steam explosions in a breeder reactor is small. The efficiency of the transformation of the heat of fusion into mechanical energy in substantially lower than the theoretical maximum value. The mechanical stress from the steam explosion on the reactor tank does not seem to jeopardize its tightness. (G.B.)

Industrial steam systems and the energy-water nexus.

Science.gov (United States)

Walker, Michael E; Lv, Zhen; Masanet, Eric

2013-11-19

This paper presents estimates for water consumption and steam generation within U.S. manufacturing industries. These estimates were developed through the integration of detailed, industry-level fuel use and operation data with an engineering-based steam system model. The results indicate that industrial steam systems consume approximately 3780 TBTU/yr (3.98 × 10(9) GJ/yr) to generate an estimated 2.9 trillion lb/yr (1.3 trillion kg/yr) of steam. Since a good portion of this steam is injected directly into plant processes, vented, leaked, or removed via blowdown, roughly 354 MGD of freshwater must be introduced to these systems as makeup. This freshwater consumption rate is approximately 11% of that for the entire U.S. manufacturing sector, or the total residential consumption rate of Los Angeles, the second largest city in the U.S. The majority of this consumption (>94%) can be attributed to the food, paper, petroleum refining, and chemicals industries. The results of the analyses presented herein provide previously unavailable detail on water consumption in U.S. industrial steam systems and highlight opportunities for combined energy and water savings.

Steam generator life cycle management: Ontario Power Generation (OPG) experience

International Nuclear Information System (INIS)

Maruska, C.C.

2002-01-01

A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

The testing of a steam-water separating device used for vertical steam generators

International Nuclear Information System (INIS)

Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

1989-01-01

The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

Steam reforming of bio-oil from coconut shell pyrolysis over Fe/olivine catalyst

International Nuclear Information System (INIS)

Quan, Cui; Xu, Shaoping; Zhou, Congcong

2017-01-01

Highlights: • Steam reforming of the actual bio-oil was investigated with Fe/olivine catalyst. • Most of phenols in bio-oil were converted into gas products. • A carbon conversion of 97.2% was obtained under optimized conditions. - Abstract: Catalytic steam reforming of coconut shell pyrolysis bio-oil over Fe/olivine catalyst was conducted in a fixed-bed quartz reactor. The effects of calcination temperature, iron loading, reaction temperature, steam to carbon ratio (S/C), bio-oil weight hourly space velocity (W b HSV) on gas composition and carbon conversion were investigated. The results indicate that Fe/olivine has good activity for steam reforming of bio-oil, the couple Fe 2+/3+ /Fe 2+ may be sufficiently efficient for C–C, C–O and C–H breaking. After steam reforming, most of the phenolics in pyrolysis oil are converted into light molecular compounds such as H 2 , CO, CO 2 , and CH 4 . The H 2 concentration and carbon conversion were enhanced by increasing reaction temperature from 750 to 800 °C and the S/C from 1.5 to 2, but decreased with increasing calcination temperature. In the W b HSV range of 0.5–0.6, the hydrogen concentration decreased obviously, whereas it decreased slightly by further increasing W b HSV. The highest hydrogen concentration of 47.6 vol% was obtained among the catalysts tested, and the best carbon conversion was 97.2% over 10% Fe/olivine catalyst under the reforming conditions of temperature = 800 °C, W b HSV = 0.5, S/C = 2.

The role of sludge and fouling on local concentration processes in PWR steam generators

International Nuclear Information System (INIS)

Millett, D.J.; Paine, J.P.N.; Fenton, J.M.

1992-01-01

A detailed model of the transport processes in heated crevices is used to understand the role of corrosion product deposits on local concentration processes in PWR steam generators (SG). The model describes the heat, mass and momentum transfer processes which occur in the porous deposits found in tube support and tube sheet crevices and in the sludge pile on top of the tube sheet. The model is used to predict the concentration of a given specie in the liquid pore solution at steady-state, as a function of time, and may be readily expanded to multi-component solutions by the use of chemical thermodynamic models. In a previous paper the authors investigated the role of SG design and SG operating parameters on the concentration process. In this paper, several parametric studies were performed to investigate the sensitivity of the local concentration process to the corrosion product properties

Strategies for steam

International Nuclear Information System (INIS)

Hennagir, T.

1996-01-01

This article is a review of worldwide developments in the steam turbine and heat recovery steam generator markets. The Far East is driving the market in HRSGs, while China is driving the market in orders placed for steam turbine prime movers. The efforts of several major suppliers are discussed, with brief technical details being provided for several projects

Steam generators secondary side chemical cleaning at Point Lepreau using the Siemen's high temperature process

International Nuclear Information System (INIS)

Verma, K.; MacNeil, C.; Odar, S.

1996-01-01

The secondary sides of all four steam generators at the Point Lepreau Nuclear Generating Stations were cleaned during the 1995 annual outage run-down using the Siemens high temperature chemical cleaning process. Traditionally all secondary side chemical cleaning exercises in CANDU as well as the other nuclear power stations in North America have been conducted using a process developed in conjunction with the Electric Power Research Institute (EPRI). The Siemens high temperature process was applied for the first time in North America at the Point Lepreau Nuclear Generating Station (PLGS). The paper discusses experiences related to the pre and post award chemical cleaning activities, chemical cleaning application, post cleaning inspection results and waste handling activities. (author)

Constraints on silicates formation in the Si-Al-Fe system: Application to hard deposits in steam generators of PWR nuclear reactors

Science.gov (United States)

Berger, Gilles; Million-Picallion, Lisa; Lefevre, Grégory; Delaunay, Sophie

2015-04-01

Introduction: The hydrothermal crystallization of silicates phases in the Si-Al-Fe system may lead to industrial constraints that can be encountered in the nuclear industry in at least two contexts: the geological repository for nuclear wastes and the formation of hard sludges in the steam generator of the PWR nuclear plants. In the first situation, the chemical reactions between the Fe-canister and the surrounding clays have been extensively studied in laboratory [1-7] and pilot experiments [8]. These studies demonstrated that the high reactivity of metallic iron leads to the formation of Fe-silicates, berthierine like, in a wide range of temperature. By contrast, the formation of deposits in the steam generators of PWR plants, called hard sludges, is a newer and less studied issue which can affect the reactor performance. Experiments: We present here a preliminary set of experiments reproducing the formation of hard sludges under conditions representative of the steam generator of PWR power plant: 275°C, diluted solutions maintained at low potential by hydrazine addition and at alkaline pH by low concentrations of amines and ammoniac. Magnetite, a corrosion by-product of the secondary circuit, is the source of iron while aqueous Si and Al, the major impurities in this system, are supplied either as trace elements in the circulating solution or by addition of amorphous silica and alumina when considering confined zones. The fluid chemistry is monitored by sampling aliquots of the solution. Eh and pH are continuously measured by hydrothermal Cormet© electrodes implanted in a titanium hydrothermal reactor. The transformation, or not, of the solid fraction was examined post-mortem. These experiments evidenced the role of Al colloids as precursor of cements composed of kaolinite and boehmite, and the passivation of amorphous silica (becoming unreactive) likely by sorption of aqueous iron. But no Fe-bearing was formed by contrast to many published studies on the Fe

Forming a cohesive steam generator maintenance strategy

International Nuclear Information System (INIS)

Poudroux, G.

1991-01-01

In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

SURFACE CAST IRON STRENGTHENING USING COMBINED LASER AND ULTRASONIC PROCESSING

Directory of Open Access Journals (Sweden)

O. G. Devojno

2013-01-01

Full Text Available The paper provides an analysis of ultrasonic surface plastic deformation and subsequent laser thermal strengthening of gray cast iron parts in the regime of hardening from a solid state with the purpose to obtain strengthened surface layers of bigger depth and less roughness of the processed surface. Program complex ANSYS 11.0 has been used for calculation of temperature fields induced by laser exposure.  The appropriate regime of laser processing without surface fusion has been selected on the basis of the applied complex. The possibility of displacement in the bottom boundary of α–γ-transformation temperature  for СЧ20 with 900 °С up to 800 °С is confirmed due to preliminary ultrasonic surface plastic deformation of the surface that allows to expand technological opportunities of laser quenching  of gray  cast iron from a solid state. 

Oxidation behaviour of titanium in high temperature steam

International Nuclear Information System (INIS)

Moroishi, Taishi; Shida, Yoshiaki

1978-01-01

The oxidation of pure titanium was studied in superheated steam at 400 -- 550 0 C. The effects of prior cold working and several heat treatment conditions on the oxidation were examined and also the effects of the addition of small amounts of iron and oxygen were investigated. The oxidation mechanism of pure titanium is discussed in relation to the scale structure and the oxidation kinetics. Hydrogen absorption rate was also measured. As a result, the following conclusions were drawn: (1) The oxidation of pure titanium in steam was faster than in air and breakaway oxidation was observed above 500 0 C after the specimen had gained a certain weight. Prior cold working and heat treatment conditions scarcely affected the oxidation rate, whereas the specimen containing small amounts of iron and oxygen showed a little more rapid oxidation. (2) At 500 and 550 0 C a dark grey inner scale and a yellow-brown outer scale were formed. The outer scale was apt to exfoliate after the occurrence of breakaway oxidation. At 400 and 450 0 C only a dark grey scale was observed. All of these oxides were identified as the rutile type, TiO 2 . Furthermore, the presence of a thin and uniform oxygen rich layer beneath the external scale was confirmed at all test temperatures. (3) The measured weight gain approximately followed the cubic rate law; this would be expected for the following reason; one component of the weight gain is due to the dissolved oxygen, the amount of which remains constant after the early stages of oxidation. The second component is due to the parabolic growth of the external TiO 2 scale. When these contributions are added a pseudo-cubic weight gain curve results. (4) It was shown that 50 percent of the hydrogen generated during the oxidation was absorbed into the metal. (auth.)

Steam generator tube rupture effects on a LOCA

International Nuclear Information System (INIS)

LaChance, J.L.

1979-01-01

A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

Biogeochemical processes controlling density stratification in an iron-meromictic lake

Science.gov (United States)

Nixdorf, E.; Boehrer, B.

2015-06-01

Biogeochemical processes and mixing regime of a lake can control each other mutually. The prominent case of iron meromixis is investigated in Waldsee near Doebern, a small lake that originated from surface mining of lignite. From a four years data set of monthly measured electrical conductivity profiles, we calculated summed conductivity as a quantitative variable reflecting the amount of electro-active substances in the entire lake. Seasonal variations followed changing chemocline height. Coinciding changes of electrical conductivities in the monimolimnion indicated that a considerable share of substances, precipitated by the advancing oxygenated epilimnion, re-dissolved in the remaining anoxic deep waters and contributed considerably to the density stratification. In addition, we constructed a lab experiment, in which aeration of monimolimnetic waters removed iron compounds and organic material. Precipitates could be identified by visual inspection. Introduced air bubbles ascended through the water column and formed a water mass similar to the mixolimnetic Waldsee water. The remaining less dense water remained floating on the nearly unchanged monimolimnetic water. In conclusion, iron meromixis as seen in Waldsee did not require two different sources of incoming waters, but the inflow of iron rich deep groundwater and the aeration through the lake surface were fully sufficient.

Dismantling of the 50 MW steam generator test facility

International Nuclear Information System (INIS)

Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

1997-01-01

We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

Optimisation and process control of steam and cooling cycles by use of online TOC analysis

Energy Technology Data Exchange (ETDEWEB)

Schroeter, Jens-Uwe [LAR Process Analysers AG, Berlin (Germany). Domestic Sales

2013-06-01

Online monitoring of organic pollution is of great importance in processes with steam, condensate and boiler feed water due to the influence of impurities on corrosion as well as the formation of biofilms, and deposits. Today, the recommended TOC limit value is set between 0.1 to 0.2 mg/l C. Plants can be optimised when monitoring the TOC values. Only some online-OC analysers that are available on the market meet the measurement requirements. (orig.)

Following trends in steam sterilizer performance by quantitative monitoring of non-condensable gases

NARCIS (Netherlands)

van Wezel, R.A.C.; van Gastel, A.; de Ranitz, A.; van Doornmalen Gomez Hoyos, J.P.C.M.

2017-01-01

Standards require a daily steam penetration test before starting production with a steam sterilizer. In many cases the results of steam penetration tests are not used for improvements or optimization of processes. This study aimed to detect whether trend analysis with an objective and quantifying

Contents Changes of Triterpenic Acids, Nucleosides, Nucleobases, and Saccharides in Jujube (Ziziphus jujuba) Fruit During the Drying and Steaming Process.

Science.gov (United States)

Guo, Sheng; Duan, Jin-Ao; Zhang, Ying; Qian, Dawei; Tang, Yuping; Zhu, Zhenhua; Wang, Hanqing

2015-12-12

Chinese jujube (Ziziphus jujuba), a medicinal and edible plant, is widely consumed in Asian countries owing to the remarkable health activities of its fruits. To facilitate selection of the suitable processing method for jujube fruits, in this study their contents of triterpenic acids, nucleosides, nucleobases and saccharides after drying and steaming treatment were determined using ultra-high performance liquid chromatography and high performance liquid chromatography coupled with evaporative light scattering detector methods. The results showed that except for sucrose, the content levels of most analytes were increasing in the jujube fruits during drying treatment at 45 °C. The levels of cyclic nucleotides such as adenosine 3',5'-cyclic monophosphate and guanosine 3',5'-cyclic monophosphate, were significantly decreased after the fruits were steamed. Therefore, owing to the bioactivities of these components for human health, the dried fruits would be the better choice as medicinal material or functional food, and dried jujube fruit should not be further steamed.

Steam gasification of waste tyre: Influence of process temperature on yield and product composition

Energy Technology Data Exchange (ETDEWEB)

Portofino, Sabrina, E-mail: sabrina.portofino@enea.it [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy); Donatelli, Antonio; Iovane, Pierpaolo; Innella, Carolina; Civita, Rocco; Martino, Maria; Matera, Domenico Antonio; Russo, Antonio; Cornacchia, Giacinto [UTTTRI RIF – C.R. ENEA Trisaia, SS Jonica 106, km 419.5, 75026 Rotondella (Italy); Galvagno, Sergio [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy)

2013-03-15

Highlights: ► Steam gasification of waste tyre as matter and energy recovery treatment. ► Process temperature affects products yield and gas composition. ► High temperature promotes hydrogen production. ► Char exploitation as activated carbon or carbon source. - Abstract: An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850–1000 °C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid–gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000 °C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.

Methodology of Fault Diagnosis in Ductile Iron Melting Process

Directory of Open Access Journals (Sweden)

Perzyk M.

2016-12-01

Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

Steam Pressure-Reducing Station Safety and Energy Efficiency Improvement Project

Energy Technology Data Exchange (ETDEWEB)

Lower, Mark D [ORNL; Christopher, Timothy W [ORNL; Oland, C Barry [ORNL

2011-06-01

The Facilities and Operations (F&O) Directorate is sponsoring a continuous process improvement (CPI) program. Its purpose is to stimulate, promote, and sustain a culture of improvement throughout all levels of the organization. The CPI program ensures that a scientific and repeatable process exists for improving the delivery of F&O products and services in support of Oak Ridge National Laboratory (ORNL) Management Systems. Strategic objectives of the CPI program include achieving excellence in laboratory operations in the areas of safety, health, and the environment. Identifying and promoting opportunities for achieving the following critical outcomes are important business goals of the CPI program: improved safety performance; process focused on consumer needs; modern and secure campus; flexibility to respond to changing laboratory needs; bench strength for the future; and elimination of legacy issues. The Steam Pressure-Reducing Station (SPRS) Safety and Energy Efficiency Improvement Project, which is under the CPI program, focuses on maintaining and upgrading SPRSs that are part of the ORNL steam distribution network. This steam pipe network transports steam produced at the ORNL steam plant to many buildings in the main campus site. The SPRS Safety and Energy Efficiency Improvement Project promotes excellence in laboratory operations by (1) improving personnel safety, (2) decreasing fuel consumption through improved steam system energy efficiency, and (3) achieving compliance with applicable worker health and safety requirements. The SPRS Safety and Energy Efficiency Improvement Project being performed by F&O is helping ORNL improve both energy efficiency and worker safety by modifying, maintaining, and repairing SPRSs. Since work began in 2006, numerous energy-wasting steam leaks have been eliminated, heat losses from uninsulated steam pipe surfaces have been reduced, and deficient pressure retaining components have been replaced. These improvements helped ORNL

Assessment of very high-temperature reactors in process applications. Appendix II. VHTR process heat application studies

International Nuclear Information System (INIS)

Jones, J.E.; Gambill, W.R.; Cooper, R.H.; Fox, E.C.; Fuller, L.C.; Littlefield, C.C.; Silverman, M.D.

1977-06-01

A critical review is presented of the technology and economics for coupling a very high-temperature gas-cooled reactor to a variety of process applications. It is concluded that nuclear steam reforming of light hydrocarbons for coal conversion could be a near-term alternative and that direct nuclear coal gasification could be a future consideration. Thermochemical water splitting appears to be more costly and its availability farther in the future than the coal-conversion systems. Nuclear steelmaking is competitive with the direct reduction of iron ore from conventional coal-conversion processes but not competitive with the reforming of natural gas at present gas prices. Nuclear process heat for petroleum refining, even with the necessary backup systems, is competitive with fossil energy sources. The processing with nuclear heat of oil shale and tar sands is of marginal economic importance. An analysis of peaking power applications using nuclear heat was also made. It is concluded that steam reforming methane for energy storage and production of peaking power is not a viable economic alternative, but that energy storage with a high-temperature heat transfer salt (HTS) is competitive with conventional peaking systems. An examination of the materials required in process heat exchangers is made

Steam reforming of technical bioethanol for hydrogen production

DEFF Research Database (Denmark)

Rass-Hansen, Jeppe; Johansson, Roger; Møller, Martin Hulbek

2008-01-01

Essentially all work on ethanol steam reforming so far has been carried out using simulated bioethanol feedstocks, which means pure ethanol mixed with water. However, technical bioethanol consists of a lot of different components including sugars, which cannot be easily vaporized and steam reformed....... For ethanol steam reforming to be of practical interest, it is important to avoid the energy-intensive purification steps to fuel grade ethanol. Therefore, it is imperative to analyze how technical bioethanol, with the relevant impurities, reacts during the steam reforming process. We show how three different...... bioethanol will result in a faster catalyst deactivation than what is observed when using pure ethanol-water mixtures because of contaminants remaining in the feed. However, the initial activity of the catalysts are not affected by this, hence it is important to not only focus on catalyst activity but rather...

Finite element simulation of ironing process under warm conditions

Directory of Open Access Journals (Sweden)

Swadesh Kumar Singh

2014-01-01

Full Text Available Metal forming is one of the most important steps in manufacturing of a large variety of products. Ironing in deep drawing is done by adjusting the clearance between the punch and the die and allow the material flow over the punch. In the present investigation effect of extent of ironing behavior on the characteristics of the product like thickness distribution with respect to temperature was studied. With the help of finite element simulation using explicit finite element code LS-DYNA the stress in the drawn cup were predicted in the drawn cup. To increase the accuracy in the simulation process, numbers of integration points were increased in the thickness direction and it was found that there is very close prediction of finite element results to that of experimental ones.

Steam generator

International Nuclear Information System (INIS)

Fenet, J.-C.

1980-01-01

Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

Steam generator with perfected dryers

International Nuclear Information System (INIS)

Fenet, J.C.

1987-01-01

This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

Pick up of cesium and cobalt activity by oxide sludge in steam generator

International Nuclear Information System (INIS)

Rufus, A.L.; Subramanian, H.; Velmurugan, S.; Santanu Bera; Narasimhan, S.V.; Reddy, G.L.N.; Sankara Sastry, V.

2002-01-01

A pinhole developed near the tube sheet in the steam generator (SG) tube of a pressurised heavy water reactor (PHWR) caused leak of primary coolant containing radioactive contaminants ( 137 Cs, 134 Cs and 60 Co) to the shell side. The sludge collected from the tube sheet region was found to have adsorbed these radionuclides at the high temperature (230-240 deg C) that prevailed in the SG. An attempt has been made to evaluate the quantity of activity retained in the various oxide phases that constitute the sludge and their mode of pick-up. The sludge was characterized by XRD and XPS, which showed the presence of various oxides of iron, copper and nickel along with the silicates of calcium, magnesium and aluminium. Gamma-spectrometry of the sludge confirmed the presence of 137 Cs, 134 Cs and 60 Co to an extent of 7.6, 1.3 and 0.9 μCi/g of sludge, respectively. Selective dissolution in various EDTA based formulations and equilibration with nitric acid and magnesium chloride solutions helped to understand the quantity of activity adsorbed by various constituents of the sludge. It was concluded that a major portion of cesium was picked up by a reversible ion exchange process on various oxide constituents and about 10% by an irreversible specific adsorption process on insoluble silicates. Also, it was proved that 60 Co was specifically adsorbed over the oxides of iron and nickel. (author)

Effect on non-condensable gas on steam injector

International Nuclear Information System (INIS)

Kawamoto, Y.; Abe, Y.; Iwaki, C.; Narabayashi, T.; Mori, M.; Ohmori, S.

2004-01-01

Next-generation reactor systems have been under development aiming at simplified system and improvement of safety and credibility. A steam injector has a function of a passive pump without large motor or turbo-machinery, and has been investigated as one of the most important component of the next-generation reactor. Its performance as a pump depends on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. Although non-condensable gases are well known for reducing heat transfer, the effect of the non-condensable gas on the condensation of supersonic steam on high-speed water jet has not been cleared. The present paper presents an experimental study of condensation of supersonic steam around turbulent water jet with model steam injector made by transparent plastic. The experimental apparatus is described. The visual observation was carried out by using high-speed camera. The non-condensable gas effect on the pump performance and flow characteristics are clarified by the image processing technique for the jet shape and gas-liquid interface behavior. (authors)

Microbial processes in banded iron formation deposition

DEFF Research Database (Denmark)

Posth, Nicole; Konhauser, Kurt; Kappler, Andreas

2013-01-01

, remains unresolved. Evidence of an anoxic Earth with only localized oxic areas until the Great Oxidation Event ca 2·45 to 2·32 Ga makes the investigation of O2-independent mechanisms for banded iron formation deposition relevant. Recent studies have explored the long-standing proposition that Archean......Banded iron formations have been studied for decades, particularly regarding their potential as archives of the Precambrian environment. In spite of this effort, the mechanism of their deposition and, specifically, the role that microbes played in the precipitation of banded iron formation minerals...... banded iron formations may have been formed, and diagenetically modified, by anaerobic microbial metabolisms. These efforts encompass a wide array of approaches including isotope, ecophysiological and phylogeny studies, molecular and mineral marker analysis, and sedimentological reconstructions. Herein...

Vibration Analysis for Steam Dryer of APR1400 Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

2016-10-15

This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

Steam Digest: Volume IV

Energy Technology Data Exchange (ETDEWEB)

2004-07-01

This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

Steam Digest Volume IV

Energy Technology Data Exchange (ETDEWEB)

None

2004-07-01

This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

Steam Reforming of Low-Level Mixed Waste

Energy Technology Data Exchange (ETDEWEB)

None

1998-01-01

Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

Steam initiated hydrotalcite conversion coatings

DEFF Research Database (Denmark)

Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

2018-01-01

A facile process of exploiting high-temperature steam to deposit nvironmentally friendly hydrotalcite (HT) coatings on Al alloy 6060 was developed in a spray system. Scanning electron microscopy showed the formationf a continuous and conformal coating comprised of a compact mass of crystallites. ...

Processes underlying the nutritional programming of embryonic development by iron deficiency in the rat.

Directory of Open Access Journals (Sweden)

Angelina Swali

Full Text Available Poor iron status is a global health issue, affecting two thirds of the world population to some degree. It is a particular problem among pregnant women, in both developed and developing countries. Feeding pregnant rats a diet deficient in iron is associated with both hypertension and reduced nephron endowment in adult male offspring. However, the mechanistic pathway leading from iron deficiency to fetal kidney development remains elusive. This study aimed to establish the underlying processes associated with iron deficiency by assessing gene and protein expression changes in the rat embryo, focussing on the responses occurring at the time of the nutritional insult. Analysis of microarray data showed that iron deficiency in utero resulted in the significant up-regulation of 979 genes and down-regulation of 1545 genes in male rat embryos (d13. Affected processes associated with these genes included the initiation of mitosis, BAD-mediated apoptosis, the assembly of RNA polymerase II preinitiation complexes and WNT signalling. Proteomic analyses highlighted 7 proteins demonstrating significant up-regulation with iron deficiency and the down-regulation of 11 proteins. The main functions of these key proteins included cell proliferation, protein transport and folding, cytoskeletal remodelling and the proteasome complex. In line with our recent work, which identified the perturbation of the proteasome complex as a generalised response to in utero malnutrition, we propose that iron deficiency alone leads to a more specific failure in correct protein folding and transport. Such an imbalance in this delicate quality-control system can lead to cellular dysfunction and apoptosis. Therefore these findings offer an insight into the underlying mechanisms associated with the development of the embryo during conditions of poor iron status, and its health in adult life.

Estimation of steam-chamber extent using 4D seismic

Energy Technology Data Exchange (ETDEWEB)

Tanaka, M. [Waseda Univ., Waseda (Japan); Endo, K. [Japan Canada Oil Sands Ltd., Calgary, AB (Canada); Onozuka, S. [Japan Oil, Gas and Metals National Corp., Tokyo (Japan)

2009-07-01

The steam-assisted gravity drainage (SAGD) technique is among the most effective steam injection methods and is widely applied in Canadian oil-sand reservoirs. The SAGD technology uses hot steam to decrease bitumen viscosity and allow it to flow. Japan Canada Oil Sands Limited (JACOS) has been developing an oil-sand reservoir in the Alberta's Hangingstone area since 1997. This paper focused on the western area of the reservoir and reported on a study that estimated the steam-chamber extent generated by horizontal well pairs. It listed steam injection start time for each well of the western area. Steam-chamber distribution was determined by distinguishing high temperature and high pore-pressure zones from low temperature and high pore-pressure zones. The bitumen recovery volume in the steam-chamber zone was estimated and compared with the actual cumulative production. This paper provided details of the methodology and interpretation procedures for the quantitative method to interpret 4D-seismic data for a SAGD process. A procedure to apply a petrophysical model was demonstrated first by scaling laboratory measurements to field-scale applications, and then by decoupling pressure and temperature effects. The first 3D seismic data in this study were already affected by higher pressures and temperatures. 11 refs., 3 tabs., 12 figs.

Selling steam

International Nuclear Information System (INIS)

Zimmer, M.J.; Goodwin, L.M.

1991-01-01

This article addresses the importance of steam sales contract is in financing cogeneration facilities. The topics of the article include the Public Utility Regulatory Policies Act provisions and how they affect the marketing of steam from qualifying facilities, the independent power producers market shift, and qualifying facility's benefits

Solar energy for steam generation in Brazil

Energy Technology Data Exchange (ETDEWEB)

De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

1979-05-01

Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

Experiences with electrochemical analysis of copper at the PPB-level in saline cooling water and in the water/steam cycle

Energy Technology Data Exchange (ETDEWEB)

Thomsen, K [I/S Nordjyllandsvaerket, Vodskov (Denmark)

1996-12-01

Determination of trace amounts of copper in saline cooling water and in process water by differential pulse anodic stripping voltammetry combined with an UV-photolysis pretreatment is described. Copper concentrations well below 1 {mu}g/L may be analysed with a precision in the order of 10% and a high degree of accuracy. The basic principles of the method are described together with three applications covering analysis of cooling and process water samples. The analysis method has been applied to document the adherence of environmental limits for the copper uptake of cooling water passing brass condensers, to monitor the formation of protective layers of iron oxides on the cooling water side of brass condensers, and to study the transport of copper in water/steam cycles with heat exchangers and condensers of brass materials. (au)

Dynamic study of steam generation from low-grade waste heat in a zeolite–water adsorption heat pump

International Nuclear Information System (INIS)

Xue, Bing; Meng, Xiangrui; Wei, Xinli; Nakaso, Koichi; Fukai, Jun

2015-01-01

A novel zeolite–water adsorption heat pump system based on a direct-contact heat exchange method to generate steam from low-grade waste gas and water has been proposed and examined experimentally. Superheated steam (200 °C, 0.1 MPa) is generated from hot water (70–80 °C) and dry air (100–130 °C). A dynamic model for steam generation process is developed to describe local mass and heat transfer. This model features a three-phase calculation and a moving water–gas interface. The calculations are carried out in the zeolite–water and zeolite–gas regions. Model outputs are compared with experimental results for validation. The thermal response inside the reactor and mass of steam generated is well predicted. Numerical results show that preheat process with low-temperature steam is an effective method to achieve local equilibrium quickly, thus generation process is enhanced by prolonging the time and increasing mass of the generated steam. Besides, high-pressure steam generation up to 0.5 MPa is possible from the validated dynamic model. Future work could be emphasized on enhancing high-pressure steam generation with preheat process or mass recovery operation

Qualification of the testing process by a new rotating probe for the 900 MW PWR steam generators tubes

International Nuclear Information System (INIS)

Caston, D.

2001-01-01

In 1997, EDF invites bids for the development of eddy current probes, in order to better control the steam generator tubes rolling zone of the PWR. After examination of the response, EDF accepted a prototype of a rotating probe. The EDF specifications of the new steam generators contract, fix the inspection performance and rhythm of the rotating probe, which implements two different technic: the STL (long rotating prob)e for the detection and characterization of longitudinal defects; the STT (transverse rotating probe) for the detection and characterization of circumferential defects. The new rotating probe should not increase the control time. Two new equipments have been developed to implement this new probe: a new support and a software of online inspection with data processing and analyzing. Abstract only. (A.L.B.)

Flow structure of steam-water mixed spray

International Nuclear Information System (INIS)

Sanada, Toshiyuki; Mitsuhashi, Yuki; Mizutani, Hiroya; Saito, Takayuki

2010-01-01

In this study, the flow structure of a steam-water mixed spray is studied both numerically and experimentally. The velocity and pressure profiles of single-phase flow are calculated using numerical methods. On the basis of the calculated flow fields, the droplet behavior is predicted by a one-way interaction model. This numerical analysis reveals that the droplets are accelerated even after they are sprayed from the nozzle. Experimentally, the mixed spray is observed using an ultra-high-speed video camera, and the velocity field is measured by using the oarticle image velocimetry (PIV) technique. Along with this PIV velocity field measurement, the velocities and diameters of droplets are measured by phase Doppler anemometry. Furthermore, the mixing process of steam and water and the atomization process of a liquid film are observed using a transparent nozzle. High-speed photography observations reveal that the flow inside the nozzle is annular flow and that most of the liquid film is atomized at the nozzle throat and nozzle outlet. Finally, the optimum mixing method for steam and water is determined.

Flow structure of steam-water mixed spray

Energy Technology Data Exchange (ETDEWEB)

Sanada, Toshiyuki, E-mail: ttsanad@ipc.shizuoka.ac.j [Department of Mechanical Engineering, Shizuoka University, 3-5-1 Johoku, Naka-ku, Hamamatsu 432-8561, Shizuoka (Japan); Mitsuhashi, Yuki; Mizutani, Hiroya; Saito, Takayuki [Department of Mechanical Engineering, Shizuoka University, 3-5-1 Johoku, Naka-ku, Hamamatsu 432-8561, Shizuoka (Japan)

2010-12-15

In this study, the flow structure of a steam-water mixed spray is studied both numerically and experimentally. The velocity and pressure profiles of single-phase flow are calculated using numerical methods. On the basis of the calculated flow fields, the droplet behavior is predicted by a one-way interaction model. This numerical analysis reveals that the droplets are accelerated even after they are sprayed from the nozzle. Experimentally, the mixed spray is observed using an ultra-high-speed video camera, and the velocity field is measured by using the oarticle image velocimetry (PIV) technique. Along with this PIV velocity field measurement, the velocities and diameters of droplets are measured by phase Doppler anemometry. Furthermore, the mixing process of steam and water and the atomization process of a liquid film are observed using a transparent nozzle. High-speed photography observations reveal that the flow inside the nozzle is annular flow and that most of the liquid film is atomized at the nozzle throat and nozzle outlet. Finally, the optimum mixing method for steam and water is determined.

Pressure drop, steam content and turbulent cross exchange in water/steam flows

International Nuclear Information System (INIS)

Teichel, H.

1978-01-01

For describing the behaviour of two-phase flows of water and steam with the help of calculating patterns, a number of empirical correlations are required. - In this article, correlations for the friction pressure drop in water/steam flows are compared, as well as for the steam mass and the volumetric steam content with each other and with the test results on simple geometries. As the mutual effect between cooling chanels plays an important part at the longitudinal flow through bar bundles, the appertaining equations are evaluated, in addition. (orig.) 891 HP [de

Evaluation of a steam generator tube repair process using an explosive expansion techniuqe at TMI-1

International Nuclear Information System (INIS)

Rajan, J.; Shook, T.A.; Leonard, L.

1983-01-01

After a planned shutdown of Unit No. 1 at Three Mile Island, cracks were discovered in the primary side of steam generator tubes in the vicinity of the upper surface of the upper tubesheet. The nature of these cracks was later characterized as intergranular stress corrosion. The licensee, General Public Utilities Nuclear (GPUN), proposed to form a new tube-to-tubesheet seal below the cracks using a repair process wherein a detonating cord and polyethylene cartridge assembly inserted into the tube explosively expand the tube against the tubesheet. The explosive expansion process has had numerous applications over the years in the initial fabrication of heat exchanger tube-to-tubesheet assemblies and in repair processes using sleeving. However, this is the first use of this process in a steam generator to expand a previously rolled tube and to form a new seal between it and the tubesheet below a defective region in the tube. The seal obtained between the tube and tubesheet depends on the magnitude of explosive energy released in the detonating process. In this application, it is desired to obtain a mechanical bond rather than a metallurgical welding of the tube and tubesheet. A number of critical variables must be taken into account in order to obtain a successful mechanical seal. These include the explosive power of the detonating cord, the number of expansion shots used, the length of tube which is expanded, cartridge and tube diameters, the diameter of the tubesheet hole, the materials of the tube and tubesheet, and the condition of the surfaces at the time of repair. (orig./GL)

Investigation of SAGD steam trap control in two and three dimensions

Energy Technology Data Exchange (ETDEWEB)

Edmunds, N. R. [Clearwater Engineering, AB (Canada)

1998-12-31

Steam trap production control has been traditionally recommended for steam-assisted gravity drainage (SAGD) operations. This study examines the relationship between producing steam trap subcool settings and related parameters of interest such as fluid level, pressure, production rate, and profitability for a prototype Athabasca reservoir. Study results indicate that the steam trap dynamics are far more complex than hitherto imagined, that 3-D simulations predict significantly lower production rates than 2-D simulations, and that these variations have implications for all aspects of SAGD engineering, including process optimization, production operations and performance analysis. 10 refs., 2 tabs., 15 figs.

Estimates of the costs of steam derived from nuclear and fossil fuels

International Nuclear Information System (INIS)

Spiewak, I.; Klepper, O.H.

1978-01-01

Process steam from intermediate size and large reactors is cheaper than steam produced in conventional boilers burning coal, or oil at $2.21/GJ($14/barrel in 1976 dollars). Small nuclear and coal-based steam supply systems may be competitive with oil under criteria that consider long-term economic inflation and the detailed financial and tax structure of the energy user

What is geothermal steam worth?

International Nuclear Information System (INIS)

Thorhallsson, S.; Ragnarsson, A.

1992-01-01

Geothermal steam is obtained from high-temperature boreholes, either directly from the reservoir or by flashing. The value of geothermal steam is similar to that of steam produced in boilers and lies in its ability to do work in heat engines such as turbines and to supply heat for a wide range of uses. In isolated cases the steam can be used as a source of chemicals, for example the production of carbon dioxide. Once the saturated steam has been separated from the water, it can be transported without further treatment to the end user. There are several constraints on its use set by the temperature of the reservoir and the chemical composition of the reservoir fluid. These constraints are described (temperature of steam, scaling in water phase, gas content of steam, well output) as are the methods that have been adopted to utilize this source of energy successfully. Steam can only be transported over relatively short distances (a few km) and thus has to be used close to the source. Examples are given of the pressure drop and sizing of steam mains for pipelines. The path of the steam from the reservoir to the end user is traced and typical cost figures given for each part of the system. The production cost of geothermal steam is estimated and its sensitivity to site-specific conditions discussed. Optimum energy recovery and efficiency is important as is optimizing costs. The paper will treat the steam supply system as a whole, from the reservoir to the end user, and give examples of how the site-specific conditions and system design have an influence on what geothermal steam is worth from the technical and economic points of view

Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

International Nuclear Information System (INIS)

Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

2004-01-01

Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

Treating bituminous minerals. [use of superheated steam

Energy Technology Data Exchange (ETDEWEB)

MacIvor, G

1880-12-21

In this new procedure, the superheated steam is the agent by which the heat is directly applied to the rock; the superheated steam is made to pass between the rocks and into the vessel or retort in which the rock is contained and where the extraction of the bitumen or the distillation of the mineral oils is carried out. The temperature of the heating apparatus in which the steam is superheated, is easily regulated at will in accord with the desired result. When one wishes to extract only bitumen, the temperature of the steam is raised to a point sufficiently high to loosen and separate the bitumen without permitting any condensation of water inside the retort. When it is desired to produce a mineral oil, the temperature is increased in such a way that all the volatile products are distilled from the rock and come into the condenser. By means of this process, any temperature up to a full red heat, can be maintained in the retort, making possible many variations in the kind of products obtainable from the rock.

Dissolution of copper and iron from malachite ore and precipitation of copper sulfate pentahydrate by chemical process

OpenAIRE

H. Kokes; M.H. Morcali; E. Acma

2014-01-01

The present work describes an investigation of a chemical process for the recovery of copper and iron from malachite ore. For the dissolution of copper and iron, H2SO4 was employed as well as H2O2 as an oxidizing agent. The effects of reaction temperature and time, acid concentration, liquid-to-solid ratio and agitation rate on the copper and iron percentage were investigated. Following the steps of dissolving the copper and iron sulfate and filtering, iron (III) hydroxide was precipitated by...

Study and modeling of the ironing process on a multi-layered polymer coated low-carbon steel

Science.gov (United States)

Selles Canto, Miguel Angel

The ironing process is the most crucial step in the manufacture of cans. Sheet steel covered by three polymer layers can be used as the starting material, but this coating must neither break nor fail in any manner in order to be considered as a viable and effective alternative to traditional practice. During ironing, the deformations are severe and high pressures exist at the tool-workpiece interface. Thickness reductions inherent in ironing require a large amount of surface generation. Deterioration of the coating in this delicate operation might enable direct contact of the stored food or drink with the metal. As can be appreciated, the key to the use of polymer-coated steel sheets in the manufacture of cans lies in the survival of these layers during the ironing process. Another important issue is the roughness of the newly-generated surface, because it should be possible to decorate the can without any difficulty. Changing the traditional manufacture of metallic containers such as cans and using this new coated material permits great reduction in environmental contaminants produced as a result of avoiding the formation of Volatile Organic Compounds (VOCs) during the manufacture of the polymer layers. This reduction is even greater because of not using additional lubricants due to the self-lubricanting property of the solid polymer coating layers during the drawing process. These objectives, together with the improvement of the mechanical characteristics and the adhesion of the painting or decorative priming, are realized by the use of the proposed material. In the existing bibliography about ironing processes on coated materials, some authors propose the use of the Upper Bound Theorem for modeling the material behavior. The present research shows for the first time the modeling of the ironing process on a three-layer polymer coated material. In addition, it takes into account the cases in which successful ironing is produced and those in which ones the ironing

Characterization of oxidation products on a ZrFe2-type laves intermetallic exposed to 200degreeC steam

International Nuclear Information System (INIS)

Abraham, D. P.; Dietz, N.; Finnegan, N.

2000-01-01

The release of radioactive elements from the stainless steel-15 wt% zirconium (SS-15Zr) metal waste form will be governed by the corrosion behavior of ZrFe 2 -type intermetallics phases present in the alloy. In this article, oxidation products that formed on a ZrFe 2 -type intermetallic sample exposed to 200 C steam were characterized by Auger Electron Spectroscopy (AES) and Transmission Electron Microscopy (TEM). The data revealed two oxide layers on the sample surface: an outer crystalline iron-oxide layer and an inner amorphous zirconium-rich layer believed to be zirconium oxide. Thermodynamic considerations indicate that the zirconium-rich layer formed first. The iron-oxide layer appears to have resulted from the diffusion of iron through the zirconium-rich layer to the oxide-vapor interface

Thermo hydrodynamical analyses of steam generator of nuclear power plant

International Nuclear Information System (INIS)

Petelin, S.; Gregoric, M.

1984-01-01

SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

Steam Digest 2001

Energy Technology Data Exchange (ETDEWEB)

2002-01-01

Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

A fast response miniature probe for wet steam flow field measurements

International Nuclear Information System (INIS)

Bosdas, Ilias; Mansour, Michel; Abhari, Reza S; Kalfas, Anestis I

2016-01-01

Modern steam turbines require operational flexibility due to renewable energies’ increasing share of the electrical grid. Additionally, the continuous increase in energy demand necessitates efficient design of the steam turbines as well as power output augmentation. The long turbine rotor blades at the machines’ last stages are prone to mechanical vibrations and as a consequence time-resolved experimental data under wet steam conditions are essential for the development of large-scale low-pressure steam turbines. This paper presents a novel fast response miniature heated probe for unsteady wet steam flow field measurements. The probe has a tip diameter of 2.5 mm, and a miniature heater cartridge ensures uncontaminated pressure taps from condensed water. The probe is capable of providing the unsteady flow angles, total and static pressure as well as the flow Mach number. The operating principle and calibration procedure are described in the current work and a detailed uncertainty analysis demonstrates the capability of the new probe to perform accurate flow field measurements under wet steam conditions. In order to exclude any data possibly corrupted by droplets’ impact or evaporation from the heating process, a filtering algorithm was developed and implemented in the post-processing phase of the measured data. In the last part of this paper the probe is used in an experimental steam turbine test facility and measurements are conducted at the inlet and exit of the last stage with an average wetness mass fraction of 8.0%. (paper)

Simulation of steam explosion in stratified melt-coolant configuration

International Nuclear Information System (INIS)

Leskovar, Matjaž; Centrih, Vasilij; Uršič, Mitja

2016-01-01

Highlights: • Strong steam explosions may develop spontaneously in stratified configurations. • Considerable melt-coolant premixed layer formed in subcooled water with hot melts. • Analysis with MC3D code provided insight into stratified steam explosion phenomenon. • Up to 25% of poured melt was mixed with water and available for steam explosion. • Better instrumented experiments needed to determine dominant mixing process. - Abstract: A steam explosion is an energetic fuel coolant interaction process, which may occur during a severe reactor accident when the molten core comes into contact with the coolant water. In nuclear reactor safety analyses steam explosions are primarily considered in melt jet-coolant pool configurations where sufficiently deep coolant pool conditions provide complete jet breakup and efficient premixture formation. Stratified melt-coolant configurations, i.e. a molten melt layer below a coolant layer, were up to now believed as being unable to generate strong explosive interactions. Based on the hypothesis that there are no interfacial instabilities in a stratified configuration it was assumed that the amount of melt in the premixture is insufficient to produce strong explosions. However, the recently performed experiments in the PULiMS and SES (KTH, Sweden) facilities with oxidic corium simulants revealed that strong steam explosions may develop spontaneously also in stratified melt-coolant configurations, where with high temperature melts and subcooled water conditions a considerable melt-coolant premixed layer is formed. In the article, the performed study of steam explosions in a stratified melt-coolant configuration in PULiMS like conditions is presented. The goal of this analytical work is to supplement the experimental activities within the PULiMS research program by addressing the key questions, especially regarding the explosivity of the formed premixed layer and the mechanisms responsible for the melt-water mixing. To

Condition monitoring of steam generator by estimating the overall heat transfer coefficient

International Nuclear Information System (INIS)

Furusawa, Hiroaki; Gofuku, Akio

2013-01-01

This study develops a technique for monitoring in on-line the state of the steam generator of the fast-breeder reactor (FBR) “Monju”. Because the FBR uses liquid sodium as coolant, it is necessary to handle liquid sodium with caution due to its chemical characteristics. The steam generator generates steam by the heat of secondary sodium coolant. The sodium-water reaction may happen if a pinhole or crack occurs at the thin metal tube wall that separates the secondary sodium coolant and water/steam. Therefore, it is very important to detect an anomaly of the wall of heat transfer tubes at an early stage. This study aims at developing an on-line condition monitoring technique of the steam generator by estimating overall heat transfer coefficient from process signals. This paper describes simplified mathematical models of superheater and evaporator to estimate the overall heat transfer coefficient and a technique to diagnose the state of the steam generator. The applicability of the technique is confirmed by several estimations using simulated process signals with artificial noises. The results of the estimations show that the developed technique can detect the occurrence of an anomaly. (author)

Microstructures and formation mechanism of hypoeutectic white cast iron by isothermal electromagnetic rheocast process

Directory of Open Access Journals (Sweden)

Zhang Wanning

2010-05-01

Full Text Available An investigation was made on the evolution of microstructures of hypoeutectic white cast iron slurry containing 2.5wt.%C and 1.8wt.%Si produced by rheocasting in which the solidifying alloy was vigorously agitated by electromagnetic stirrer during isothermal cooling processes. The results indicated that under the proper agitating temperatures and speeds applied, the dendrite structures in white cast iron slurry were gradually evolved into spherical structures during a certain agitating time. It also revealed that the bent dendrites were formed by either convection force or by the growth of the dendrites themselves in the bending direction; then, as they were in solidifying, they were gradually being alternated into separated particles and into more spherical structures at the end of the isothermal cooling process. Especially, the dendrites were granulated as the bending process proceeding, which suggested that they were caused by unwanted elements such as sulfur and phosphor usually contained in engineering cast iron. Convective flow of the melt caused corrosion on the dendritic segments where they were weaker in strength and lower in melting temperature because of higher concentration of sulfur or phosphor. And the granulation process for such dendrites formed in the melt became possible under the condition. Certainly, dendrite fragments are another factors considerable to function for spherical particles formation. A new mechanism, regarding to the rheocast structure formation of white cast iron, was suggested based on the structural evolution observed in the study.

On the crystalline structures of iron oxides formed during the removal process of iron in water

International Nuclear Information System (INIS)

Cho, Bongyeon; Fujita, Kenji; Oda, Katsuro; Ino, Hiromitsu

1993-01-01

The iron oxide samples collected from both filtration and batch reactors were analysed by X-ray diffraction and Moessbauer spectroscopy. In the filtration of water containing iron, the oxidized form of iron was determined to be ferrihydrite. In contrast, in the batch experiment without filtration, iron was oxidized to microcrystalline goethite. (orig.)

High-temperature gas-cooled reactor steam cycle/cogeneration application study update

International Nuclear Information System (INIS)

1981-09-01

Since publication of a report on the application of a High Temperature Gas-Cooled Reactor Steam Cycle/Cogeneration (HTGR-SC/C) plant in December of 1980, progress has continued on application related activities. In particular, a reference plant and an application identification effort has been performed, a variable cogeneration cycle balance-of-plant design was developed and an updated economic analysis was prepared. A reference HTGR-SC/C plant size of 2240 MW(t) was selected, primarily on the basis of 2240 MW(t) being in the mid-range of anticipated application needs and the availability of the design data from the 2240 MW(t) Steam Cycle/Electric generation plant design. A variable cogeneration cycle plant design was developed having the capability of operating at a range of process steam loads between the reference design load (full cogeneration) and the no process steam load condition

EFFECT OF THE STEAMING ON THE DRYING OF Eucalyptus grandis BOARDS

Directory of Open Access Journals (Sweden)

Raphael Nogueira Rezende

2015-03-01

Full Text Available The objective of this work was to evaluate the effect of the steaming on the drying rate and drying quality of Eucalyptus grandis boards. For this purpose, wood from an experimental plantation of the Federal University of Lavras, Minas Gerais State, Brazil, with 24 years of age was used. Trees were felled and sectioned in logs and the logs were sawn by a tangential system. Half of the boards volume were steamed during 3 hours at 90ºC of temperature and 100% of relative humidity after the heating of the drying process. The other half was not steamed (control. The boards were dried in the dry-kiln and the resulting defects from the drying process and drying rate were determined. The results indicated that the steaming was effective in increase of the drying rate in 15% and decrease of the drying defects of 20 to 52%.

Improvements during fabrication of the Spanish steam generators

International Nuclear Information System (INIS)

Alvarez Miranda, A.

1994-01-01

The ENSA company is manufacturing the tubes of the steam generator in NP Asco 1. The improvements of fabrication and production are broken down into 3 chapters: - Mechanizing process - Welding process - Clean area activities

JASMINE-pro: A computer code for the analysis of propagation process in steam explosions. User's manual

International Nuclear Information System (INIS)

Yang, Yanhua; Nilsuwankosit, Sunchai; Moriyama, Kiyofumi; Maruyama, Yu; Nakamura, Hideo; Hashimoto, Kazuichiro

2000-12-01

A steam explosion is a phenomenon where a high temperature liquid gives its internal energy very rapidly to another low temperature volatile liquid, causing very strong pressure build up due to rapid vaporization of the latter. In the field of light water reactor safety research, steam explosions caused by the contact of molten core and coolant has been recognized as a potential threat which could cause failure of the pressure vessel or the containment vessel during a severe accident. A numerical simulation code JASMINE was developed at Japan Atomic Energy Research Institute (JAERI) to evaluate the impact of steam explosions on the integrity of reactor boundaries. JASMINE code consists of two parts, JASMINE-pre and -pro, which handle the premixing and propagation phases in steam explosions, respectively. JASMINE-pro code simulates the thermo-hydrodynamics in the propagation phase of a steam explosion on the basis of the multi-fluid model for multiphase flow. This report, 'User's Manual', gives the usage of JASMINE-pro code as well as the information on the code structures which should be useful for users to understand how the code works. (author)

Investigation of beryllium/steam interaction

Energy Technology Data Exchange (ETDEWEB)

Chekhonadskikh, A.M.; Vurim, A.D.; Vasilyev, Yu.S.; Pivovarov, O.S. [Inst. of Atomic Energy National Nuclear Center of the Republic of Kazakstan Semipalatinsk (Kazakhstan); Shestakov, V.P.; Tazhibayeva, I.L.

1998-01-01

In this report program on investigations of beryllium emissivity and transient processes on overheated beryllium surface attacked by water steam to be carried out in IAE NNC RK within Task S81 TT 2096-07-16 FR. The experimental facility design is elaborated in this Report. (author)

Steam gasification of oil palm trunk waste for clean syngas production

International Nuclear Information System (INIS)

Nipattummakul, Nimit; Ahmed, Islam I.; Kerdsuwan, Somrat; Gupta, Ashwani K.

2012-01-01

Highlights: ► Initial high values of syngas flow rate are attributed to rapid devolatilization. ► Over 50% of syngas generated was obtained during the first five minutes of the process. ► Increase in steam flow rate resulted in reduced gasification time. ► Variation in steam flow rate slightly affected the apparent thermal efficiency. ► Oil palm yielded more energy than that from mangrove wood, paper and food waste. -- Abstract: Waste and agricultural residues offer significant potential for harvesting chemical energy with simultaneous reduction of environmental pollution, providing carbon neutral (or even carbon negative) sustained energy production, energy security and alleviating social concerns associated with the wastes. Steam gasification is now recognized as one of the most efficient approaches for waste to clean energy conversion. Syngas generated during the gasification process can be utilized for electric power generation, heat generation and for other industrial and domestic uses. In this paper results obtained from the steam assisted gasification of oil palm trunk waste are presented. A batch type gasifier has been used to examine the syngas characteristics from gasification of palm trunk waste using steam as the gasifying agent. Reactor temperature was fixed at 800 °C. Results show initial high values of syngas flow rate, which is attributed to rapid devolatilization of the sample. Approximately over 50% of the total syngas generated was obtained during the first five minutes of the process. An increase in steam flow rate accelerated the gasification reactions and resulted in reduced gasification time. The effect of steam flow rate on the apparent thermal efficiency has also been investigated. Variation in steam flow rate slightly affected the apparent thermal efficiency and was found to be very high. Properties of the syngas obtained from the gasification of oil palm trunk waste have been compared to other samples under similar operating

Valorizing waste iron powder in biogas production: Hydrogen sulfide control and process performances.

Science.gov (United States)

Andriamanohiarisoamanana, Fetra J; Shirai, Tomoya; Yamashiro, Takaki; Yasui, Seiichi; Iwasaki, Masahiro; Ihara, Ikko; Nishida, Takehiro; Tangtaweewipat, Suchon; Umetsu, Kazutaka

2018-02-15

Biogas is composed of different gases including hydrogen sulfide (H 2 S), which is a hazardous gas that damages pipes and generators in anaerobic digestion system. The objective of this study was to control H 2 S by waste iron powder produced by laser cutting machine in a steel and iron industry. Waste iron powder was mixed with dairy manure at a concentration between 2.0 and 20.0 g/L in batch experiments, while the concentration was varied between 1.0 and 4.0 g/L in bench experiment. In batch experiment, a reduction of up to 93% of H 2 S was observed at waste iron powder of 2.0 g/L (T1), while the reduction was of more than 99% at waste iron powder beyond 8.0 g/L (T4 ∼ T6). The total sulfide concentration (S T ) increased together with waste iron powder concentration and was fitted with a quadratic equation with a maximum S T of 208.0 mg/L at waste iron powder of 20.2 g/L. Waste iron powder did not have significant effect on methane yield in batch and bench experiments. However, hydrolysis rate constant was increased by almost 100%, while the lag-phase period was reduced to half in test digesters compared to that in control digester. In bench experiment, H 2 S concentration was reduced by 89% at 2.0 g/L, while 50% at 1.0 g/L. Therefore, waste iron powder was effectively removed H 2 S and did not affect negatively anaerobic digestion process. Copyright © 2017 Elsevier Ltd. All rights reserved.

Flow characteristics in nuclear steam turbine blade passage

International Nuclear Information System (INIS)

Ahn, H.J.; Yoon, W.H.; Kwon, S.B.

1995-01-01

The rapid expansion of condensable gas such as moist air or steam gives rise to nonequilibrium condensation. As a result of irreversibility of condensation process in the nuclear steam turbine blade passage, the entropy of the flow increases, and the efficiency of the turbine decreases. In the present study, in order to investigate the flow characteristics of moist air in two-dimensional turbine blade passage which is made from the configuration of the last stage tip section of the actual nuclear steam turbine moving blade, the static pressures along both pressure and suction sides of blade are measured by static pressure taps and the distribution of Mach number on both sides of the blade are obtained by using the measured static pressure. Also, the flow field is visualized by a Schlieren system. From the experimental results, the effects of the stagnation temperature and specific humidity on the flow properties in the two dimensional steam turbine blade passage are clearly identified

Electrosleeve process for in-situ nuclear steam generator repair

International Nuclear Information System (INIS)

Barton, R.A.; Moran, T.E.; Renaud, E.

1997-01-01

Degradation of steam generator (SG) tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced out-ages, unit de-rating, SG replacement or even the permanent shutdown of a reactor. In response to the onset of SG tubing degradation at Ontario Hydro's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for SG tubing repair and the unique properties of the advanced sleeve material. The successful installation of Electrosleeves that have been in service for more than three years in Alloy 400 SG tubing at the Pickering-5 CANDU unit, the more recent extension of the technology to Alloy 600 and its demonstration in a U.S. pressurized water reactor (PWR), is presented. A number of PWR operators have requested plant operating technical specification changes to permit Electrosleeve SG tube repair. Licensing of the Electrosleeve by the U.S. Nuclear Regulatory Commission (NRC) is expected imminently. (author)

Sodium and steam leak simulation studies for fluidized bed steam generators

International Nuclear Information System (INIS)

Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

1976-01-01

An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

Steam generator replacement at Bruce A: approach, results, and lessons learned

International Nuclear Information System (INIS)

Tomkiewicz, W.; Savage, B.; Smith, J.

2008-01-01

Steam Generator Replacement is now complete in Bruce A Units 1 and 2. In each reactor, eight steam generators were replaced; these were the first CANDU steam generator replacements performed anywhere in the world. The plans for replacement were developed in 2004 and 2005, and were summarized in an earlier paper for the CNS Conference held in November, 2006. The present paper briefly summarizes the methodologies and special processes used such as metrology, cutting and welding and heavy lifting. The paper provides an update since the earlier report and focuses on the project achievements to date, such as: - A combination of engineered methodology, laser metrology and precise remote machining led to accurate first time fit-ups of each new replacement steam generator and steam drums - Lessons learned in the first unit led to schedule improvements in the second unit - Dose received was lowest recorded for any steam generator replacement project. The experience gained and lessons learned from Units 1 and 2 will be valuable in planning and executing future replacement steam generator projects. A video was presented

Development of Powder-in-Tube Processed Iron Pnictide Wires and Tapes

KAUST Repository

Ma, Yanwei

2011-06-01

The development of PIT fabrication process of iron pnictide superconducting wires and tapes has been reviewed. Silver was found to be the best sheath material, since no reaction layer was observed between the silver sheath and the superconducting core. The grain connectivity of iron pnictide wires and tapes has been markedly improved by employing Ag or Pb as dopants. At present, critical current densities in excess of 3750 A /cm 2 (I c = 37.5 A) at 4.2 K have been achieved in Ag-sheathed SrKFeAs wires prepared with the above techniques, which is the highest value obtained in iron-based wires and tapes so far. Moreover, Ag-sheathed Sm-1111 superconducting tapes were successfully prepared by PIT method at temperatures as low as ̃ 900 °C, instead of commonly used temperatures of ̃ 1200 °C. These results demonstrate the feasibility of producing superconducting pnictide composite wires, even grain boundary properties require much more attention. © 2010 IEEE.

IAEA activities on steam generator life management

International Nuclear Information System (INIS)

Gueorguiev, B.; Lyssakov, V.; Trampus, P.

2002-01-01

The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

Steam generator life management

International Nuclear Information System (INIS)

Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

1998-01-01

Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

In situ analysis of chemical components induced by steaming between fresh ginseng, steamed ginseng, and red ginseng

Directory of Open Access Journals (Sweden)

Gyo In

2017-07-01

Conclusion: This study elucidates the dynamic changes in the chemical components of P. ginseng when the steaming process was induced. These results are thought to be helpful for quality control and standardization of herbal drugs using P. ginseng and they also provide a scientific basis for pharmacological research of processed ginseng (Red ginseng.

Steam generator tube failures

International Nuclear Information System (INIS)

MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

1996-04-01

A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

The effect of irradiation and thermal process on beef heme iron concentration and color properties

International Nuclear Information System (INIS)

Mistura, Liliana Perazzini Furtado; Colli, Celia

2009-01-01

The aim of this study was to evaluate the influence of irradiation and thermal process on the heme iron (heme-Fe) concentration and color properties of Brazilian cattle beef. Beef samples (patties and steaks) were irradiated at 0-10 kGy and cooked in a combination oven at 250 deg C for 9 minutes with 70% humidity. Total iron and heme iron (heme-Fe) concentrations were determined. The data were compared by multiple comparisons and fixed- effects ANOVA. Irradiation at doses higher than 5 kGy significantly altered the heme-Fe concentration. However, the sample preparation conditions interfered more in the heme-Fe content than did the irradiation. Depending on the animal species, meat heme iron levels between 35 and 52% of the total iron are used for dietetic calculations. In this study the percentage of heme-iron was, on average, 70% of the total iron showing that humidity is an important factor for its preservation. The samples were analyzed instrumentally for CIE L * , a * , and b * values. (author)

Prediction of ferric iron precipitation in bioleaching process using partial least squares and artificial neural network

Directory of Open Access Journals (Sweden)

Golmohammadi Hassan

2013-01-01

Full Text Available A quantitative structure-property relationship (QSPR study based on partial least squares (PLS and artificial neural network (ANN was developed for the prediction of ferric iron precipitation in bioleaching process. The leaching temperature, initial pH, oxidation/reduction potential (ORP, ferrous concentration and particle size of ore were used as inputs to the network. The output of the model was ferric iron precipitation. The optimal condition of the neural network was obtained by adjusting various parameters by trial-and-error. After optimization and training of the network according to back-propagation algorithm, a 5-5-1 neural network was generated for prediction of ferric iron precipitation. The root mean square error for the neural network calculated ferric iron precipitation for training, prediction and validation set are 32.860, 40.739 and 35.890, respectively, which are smaller than those obtained by PLS model (180.972, 165.047 and 149.950, respectively. Results obtained reveal the reliability and good predictivity of neural network model for the prediction of ferric iron precipitation in bioleaching process.

Eddy currents signal processing for steam generator inspection in PWR nuclear power plants

International Nuclear Information System (INIS)

Georgel, B.

1992-01-01

Steam generator tubes in nuclear power plants are periodically checked by means of eddy current probes. The output of a probe is composed of three types of signals: known events (rolling zone, support plates, U-bend part), noise (mainly metallurgical noise) and possible flaws. The latter are random transients, both in arrival time and in shape: they have to be detected and then estimated, before to be fed to the high level stages of a diagnostic system. The objective of the study presented is to develop a semi-automatic system, which could manage and process more than 1 M-bytes of data per tube and provide an operator with reliable diagnostics proposals within a few minutes. This can be achieved only by cooperation of several digital signal processing techniques: detection, segmentation, estimation, noise subtraction, adaptive filtering, modelization, pattern recognition. The paper describes some of these items

Some possible causes and probability of leakages in LMFBR steam generators

International Nuclear Information System (INIS)

Bolt, P.R.

1984-01-01

Relevant operational experience with steam generators for process and conventional plant and thermal and fast reactors is reviewed. Possible causes of water/steam leakages into sodium/gas are identified and data is given on the conditions necessary for failure, leakage probability and type of leakage path. (author)

Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

International Nuclear Information System (INIS)

Pappx, L.

1994-01-01

After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

Implementation of fluidized granulated iron reactors in a chromate remediation process

International Nuclear Information System (INIS)

Müller, P.; Lorber, K.E.; Mischitz, R.; Weiß, C.

2014-01-01

A new approach concerning in-situ remediation on source (‘hot-spot’) decontamination of a chromate damage in connection with an innovative pump-and-treat-technique has been developed. Iron granulates show significant higher reduction rates, using fluidized bed conditions, than a literature study with a fixed bed installation of small-sized iron granules. First results from an abandoned tannery site concerning injections of sodium dithionite as a chromate reductant for the vadose zone in combination with a pump-and-treat-method, allying the advantages of granulated zero valent iron (ZVI), are reported. Reduction amounts of chromate have been found up to 88% compared with initial values in the soil after a soil water exchange of 8 pore volumes within 2.5 months. Chromate concentrations in the pumped effluent have been reduced to under the detection limit of 0.005 mg/L by treatment with ZVI in the pilot plant. - Highlights: • Fe-granules show high Cr(VI)-reduction rates using fluidized bed conditions. • No respective negligible passivation effects on the surface of the iron granulates. • P and T-method by using ZVI in a FBR is very effective for Cr(VI) remediation. • The process provides no increase in salinity of the treated effluent

Duke Power Company - McGuire Nuclear Station: steam-generator hideout return and cleanup

International Nuclear Information System (INIS)

Anon.

1986-01-01

McGuire Nuclear Station steam generator hideout return and cleanup are discussed. Hideout return data are presented for Unit 1 shutdowns that occurred on November 23, 1984, and April 19, 1985, and a Unit 2 shutdown on January 25, 1985. The data are presented as the concentrations of various species as a function of time after power reduction and primary water temperature. The steam generator blowdown as a function of time after power reduction is also presented. The concentrations of sodium, potassium, calcium, magnesium, aluminum, iron, and copper cations, and chloride, fluoride, sulfate, phosphate and nitrite anions were monitored during the each shutdown. Silica was also measured in the two 1985 shutdowns. The return of sulfate, phosphate, calcium and magnesium showed retrograde solubility. Silica concentrations showed an increase as the temperature decreased to about 450 to 500 0 F and then they decreased as the temperature decreased. McGuire has a holf point at 300 at 350 0 F to clean up the steam generator secondary water. The return of sulfates should occur within 4 to 6 hours. The blowdown is maximized to reduce the secondary water impurity concentrations. Cleanup continues until the sulfate concentration is reduced to below 100 ppb. At that point cooldown is continued

Steam generators, turbines, and condensers. Volume six

International Nuclear Information System (INIS)

Anon.

1986-01-01

Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

Development of a nuclear steam generator system for gas-cooled reactors for application in oil sands extraction

International Nuclear Information System (INIS)

Smith, J.; Hart, R.; Lazic, L.

2009-01-01

Canada has vast energy reserves in the Oil Sands regions of Alberta and Saskatchewan. Present extraction technologies, such as strip mining, where oil deposits are close to the surface, and Steam Assisted Gravity Drainage (SAGD) technologies for deeper deposits consume significant amounts of energy to produce the bitumen and upgraded synthetic crude oil. Studies have been performed to assess the feasibility of using nuclear reactors as primary energy sources to produce, in particular the steam required for the SAGD deeper deposit extraction process. Presently available reactors fall short of meeting the requirements, in two areas: the steam produced in a 'standard' reactor is too low in pressure and temperature for the SAGD process. Requirements can be for steam as high as 12MPa pressure with superheat; and, 'standard' reactors are too large in total output. Ideally, reactors of output in the range of 400 to 500 MWth, in modules are better suited to Oil Sands applications. The above two requirements can be met using gas-cooled reactors. Generally, newer generation gas-cooled reactors have been designed for power generation, using Brayton Cycle gas turbines run directly from the heated reactor coolant (helium). Where secondary steam is required, heat recovery steam generators have been used. In this paper, a steam generating system is described which uses the high temperature helium from the reactor directly for steam generation purposes, with sufficient quantities of steam produced to allow for SAGD steam injection, power generation using a steam turbine-generator, and with potential secondary energy supply for other purposes such as hydrogen production for upgrading, and environmental remediation processes. It is assumed that the reactors will be in one central location, run by a utility type organization, providing process steam and electricity to surrounding Oil Sands projects, so steam produced is at very high pressure (12 MPa), with superheat, in order to

Horizontal steam generator thermal-hydraulics

Energy Technology Data Exchange (ETDEWEB)

Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

1995-09-01

Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

Numerical study on over reading coefficient in wet steam flow measurement

International Nuclear Information System (INIS)

Bai Xuesong; Yuan Dewen; Yan Xiao; Peng Xingjian

2013-01-01

This paper investigated the flow process of wet steam in Venturi under interested conditions with CFD simulation software. The effect of pressure, mass flow rate, throat radius on over reading factor was analyzed. This paper aims to improve the wet steam over reading model and the prediction accuracy in wet steam. The results prove that the mass flow has a small effect on over reading coefficient, while the effect that throat radius has on over reading coefficient increases as the pressure rises. (authors)

Enhancement of enzymatic saccharification of Eucalyptus globulus: steam explosion versus steam treatment.

Science.gov (United States)

Martin-Sampedro, Raquel; Revilla, Esteban; Villar, Juan C; Eugenio, Maria E

2014-09-01

Steam explosion and steam pre-treatment have proved capable of enhancing enzymatic saccharification of lignocellulosic materials. However, until now, these methods had not been compared under the same operational conditions and using the same raw material. Both pre-treatments lead to increased yields in the saccharification of Eucalyptus globulus; but results have been better with steam pre-treatments, despite the more accessible surface of exploded samples. The reason for this finding could be enzymatic inhibition: steam explosion causes a more extensive extraction of hemicelluloses and releases a greater amount of degradation products which can inhibit enzymatic action. Enzymatic inhibition is also dependent on the amount and chemical structure of lignin, which was also a contributing factor to the lower enzymatic yields obtained with the most severe pre-treatment. Thus, the highest yields (46.7% glucose and 73.4% xylose yields) were obtained after two cycle of steam treatment, of 5 and 3 min, at 183°C. Copyright © 2014 Elsevier Ltd. All rights reserved.

Production of hydrogen from biomass by catalytic steam reforming of fast pyrolysis oil

Energy Technology Data Exchange (ETDEWEB)

Czernik, S.; Wang, D.; Chornet, E. [National Renewable Energy Lab., Golden, CO (United States). Center for Renewable Chemical Technologies and Materials

1998-08-01

Hydrogen is the prototype of the environmentally cleanest fuel of interest for power generation using fuel cells and for transportation. The thermochemical conversion of biomass to hydrogen can be carried out through two distinct strategies: (a) gasification followed by water-gas shift conversion, and (b) catalytic steam reforming of specific fractions derived from fast pyrolysis and aqueous/steam processes of biomass. This paper presents the latter route that begins with fast pyrolysis of biomass to produce bio-oil. This oil (as a whole or its selected fractions) can be converted to hydrogen via catalytic steam reforming followed by a water-gas shift conversion step. Such a process has been demonstrated at the bench scale using model compounds, poplar oil aqueous fraction, and the whole pyrolysis oil with commercial Ni-based steam reforming catalysts. Hydrogen yields as high as 85% have been obtained. Catalyst initial activity can be recovered through regeneration cycles by steam or CO{sub 2} gasification of carbonaceous deposits.

Heavy-oil recovery in naturally fractured reservoirs with varying wettability by steam solvent co-injection

Energy Technology Data Exchange (ETDEWEB)

Al Bahlani, A. [Alberta Univ., Edmonton, AB (Canada); Babadagli, T. [Society of Petroleum Engineers, Canadian Section, Calgary, AB (Canada)]|[Alberta Univ., Edmonton, AB (Canada)

2008-10-15

Steam injection may not be an efficient oil recovery process in certain circumstances, such as in deep reservoirs, where steam injection may be ineffective because of hot-water flooding due to excessive heat loss. Steam injection may also be ineffective in oil-wet fractured carbonates, where steam channels through fracture zones without effectively sweeping the matrix oil. Steam flooding is one of the many solutions for heavy oil recovery in unconsolidated sandstones that is in commercial production. However, heavy-oil fractured carbonates are more challenging, where the recovery is generally limited only to matrix oil drainage gravity due to unfavorable wettability or thermal expansion if heat is introduced during the process. This paper proposed a new approach to improve steam/hot-water injection and efficiency for heavy-oil fractured carbonate reservoirs. The paper provided background information on oil recovery from fractured carbonates and provided a statement of the problem. Three phases were described, including steam/hot-waterflooding phase (spontaneous imbibition); miscible flooding phase (diffusion); and steam/hot-waterflooding phase (spontaneous imbibition or solvent retention). The paper also discussed core preparation and saturation procedures. It was concluded that efficient oil recovery is possible using alternate injection of steam/hot water and solvent. 43 refs., 1 tab., 13 figs.

Steam Reforming Technology for Denitration and Immobilization of DOE Tank Wastes

International Nuclear Information System (INIS)

Mason, J. B.; McKibbin, J.; Ryan, K.; Schmoker, D.

2003-01-01

THOR Treatment Technologies, LLC (THOR) is a joint venture formed in June 2002 by Studsvik, Inc. (Studsvik) and Westinghouse Government Environmental Services Company LLC to further develop, market, and deploy Studsvik's patented THORSM non-incineration, steam reforming waste treatment technology. This paper provides an overview of the THORSM steam reforming process as applied to the denitration and conversion of Department of Energy (DOE) tank wastes to an immobilized mineral form. Using the THORSM steam reforming technology to treat nitrate containing tank wastes could significantly benefit the DOE by reducing capital and life-cycle costs, reducing processing and programmatic risks, and positioning the DOE to meet or exceed its stakeholder commitments for tank closure. Specifically, use of the THORSM technology can facilitate processing of up to 75% of tank wastes without the use of vitrification, yielding substantial life-cycle cost savings

Transient analysis of a U-tube natural circulation steam generator

Energy Technology Data Exchange (ETDEWEB)

Gaikwad, A J; Kumar, Rajesh; Bhadra, Anu; Chakraborty, G; Venkat Raj, V [Reactor Safety Division, Bhabha Atomic Research Centre, Mumbai (India)

1994-06-01

A computer code has been developed, for transient thermal-hydraulic analysis of proposed 500 MWe PHWR steam generator. The transient behaviour of a nuclear power plant is very much dependent on the steam generator performance, as it provides a thermal linkage between the primary and secondary systems. Study of dynamics of steam generator is essential for over all power plant dynamics as well as design of control systems for steam generator. A mathematical model has been developed for the simulation of thermal-hydraulic phenomena in a U tube natural circulation steam generator. Fluid model is based on one dimensional, nonlinear, single fluid conservation equations of mass, momentum, energy and equation of state. This model includes coupled two phase flow heat transfer and natural circulation. The model accounts for both compressibility and thermal expansion effects. The process simulation and results obtained for transients such as step change in load and total loss of feed water are presented. (author). 5 refs., 7 figs.

Steam and sodium leak simulation in a fluidized-bed steam generator

International Nuclear Information System (INIS)

Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

1977-01-01

A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

Design of SMART steam generator cassette

International Nuclear Information System (INIS)

Kim, Y. W.; Kim, J. I.; Jang, M. H.

2001-01-01

Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

Steam generators - problems and prognosis

International Nuclear Information System (INIS)

Tapping, R.L.

1997-05-01

Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

International Nuclear Information System (INIS)

Mendler, O.J.; Takeuchi, K.; Young, M.Y.

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

Energy Technology Data Exchange (ETDEWEB)

Mendler, O J; Takeuchi, K; Young, M Y

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

Uranium,Radium and Iron Absorption from Liquid Waste Uranium Ore Processing by Zeolite

International Nuclear Information System (INIS)

Wismawati, T; Sorot sudiro, A; Herjati, T

1998-01-01

The aim of this work is to determine zeolites sorption capacity and the distribution coefficient of uranium, radium, and iron in zeolite-liquid waste system. Mineralogical composition of zeolite used in the experiment has been determine by examining the thin sections of zeolite grains under a microscope. Zeolite has ben activated by the dilute sulfuric acid or sodium hydroxide solution. The results show that the use of 0.25 N sodium hydroxide solution could be optimizing the zeolite for uranium and iron ions sorption and that of 0.1 N sulfuric acid solution is for radium sorption. The re-activation process has been carried out in three hours. Under such a condition, the sorption efficiency of zeolite to those ions have been known to be 45.85% for uranium, 96.63 % for iron and 87.80 % for radium. The distribution coefficients of uranium, radium and iron ion in zeolite-liquid waste system have been calculated 0.85, 7.02, and 28.65 ml/g respectively

Steam Methane Reformation Testing for Air-Independent Solid Oxide Fuel Cell Systems

Science.gov (United States)

Mwara, Kamwana N.

2015-01-01

Recently, NASA has been looking into utilizing landers that can be propelled by LOX-CH (sub 4), to be used for long duration missions. Using landers that utilize such propellants, also provides the opportunity to use solid oxide fuel cells as a power option, especially since they are able to process methane into a reactant through fuel reformation. One type of reformation, called steam methane reformation, is a process to reform methane into a hydrogen-rich product by reacting methane and steam (fuel cell exhaust) over a catalyst. A steam methane reformation system could potentially use the fuel cell's own exhaust to create a reactant stream that is hydrogen-rich, and requires less internal reforming of the incoming methane. Also, steam reformation may hold some advantages over other types of reforming, such as partial oxidation (PROX) reformation. Steam reformation does not require oxygen, while up to 25 percent can be lost in PROX reformation due to unusable CO (sub 2) reformation. NASA's Johnson Space Center has conducted various phases of steam methane reformation testing, as a viable solution for in-space reformation. This has included using two different types of catalysts, developing a custom reformer, and optimizing the test system to find the optimal performance parameters and operating conditions.

Aluminium Alloy AA6060 surface treatment with high temperature steam containing chemical additives

DEFF Research Database (Denmark)

Din, Rameez Ud; Tabrizian, Naja; Jellesen, Morten S.

2015-01-01

The steam treatment process was employed to produce a conversion coating on aluminium alloy AA6060. The changes in microstructure and its effect on corrosion resistance properties were investigated. Various concentrations of KMnO4 containing Ce(NO3)3 was injected into the steam and its effect...... on the formation of steam-based conversion coating was evaluated. The use of Mn-Ce into the steam resulted in incorporation of these species into the conversion coating, which resulted in improved corrosion resistance of the alloy substrate....

Steam generators: critical components in nuclear steam supply systems

Energy Technology Data Exchange (ETDEWEB)

Stevens-Guille, P D

1974-02-28

Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

Study of ferrallitisation process in soil by application of isotopic dilution kinetic technique to iron

International Nuclear Information System (INIS)

Thomann, Christiane

1978-01-01

Isotopic dilution kinetic technique applied to iron may contribute to make clear the conditions of ''potential'' mobility of iron in soils, under the action of three factors: moisture, incubation period and organic matter imputs. Comparison between surface horizons of three tropical soils: leached ferruginous tropical soil, weakly ferrallitic red soil and ferrallitic soil shows that in the ferrallitisation process, weakly ferrallitic soil would take place between the two other types of soils with a maximum mobility of iron. This mobility decreases when organic matter rate decreases leading then to ''beige'' soil (ferruginous leached tropical soil), and when hydroxide rate increases, which leads to ferrallitic soil. In podzol (A 1 horizon), for the same rate of organic matter, potential mobility of iron is higher than in ferallitic soil, because it contains ten times more free iron than the podzol [fr

Steam power plant

International Nuclear Information System (INIS)

Campbell, J.W.E.

1981-01-01

This invention relates to power plant forced flow boilers operating with water letdown. The letdown water is arranged to deliver heat to partly expanded steam passing through a steam reheater connected between two stages of the prime mover. (U.K.)

Patchouli Oil Production for Fixative Aromatheraphy: A Case Study Design of Condenser for Steam Distillation

Directory of Open Access Journals (Sweden)

Egi Agustian

2015-06-01

Full Text Available Patchouli oil is an important material for aromatherapy industries and made from patchouli leaves by steam distillation. The important parts of steam distillation is condenser. The problem is process of farmer's patchouli based on experience not used chemical process of steam distillation cause not effective and efficient. The study was designed of condensers on steam distillation for patchouli leaves. Specification of condenser type is shell and tube, stainless steel material and water as coolant. Tubing sized is ¼ inch with 500 mm of length and 24 pieces. Shell measuring 2.5 inch and 600 mm of length. The performance of condenser gave the efficiency at 94.51%. The process condition of ratio stems to leaves is 5:6 and 4.5 hours was considered ideal for steam distillation. The used of energy is lowest cause the efficiency condenser and yield will be higher. Patchouli oil yield of 2.39% and patchouli alcohol content is 35.65%.

Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

International Nuclear Information System (INIS)

Kawamura, H.; Meister, G.

1982-10-01

A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

Steam turbines for the future

International Nuclear Information System (INIS)

Trassl, W.

1988-01-01

Approximately 75% of the electrical energy produced in the world is generated in power plants with steam turbines (fossil and nuclear). Although gas turbines are increasingly applied in combined cycle power plants, not much will change in this matter in the future. As far as the steam parameters and the maximum unit output are concerned, a certain consolidation was noted during the past decades. The standard of development and mathematical penetration of the various steam turbine components is very high today and is applied in the entire field: For saturated steam turbines in nuclear power plants and for steam turbines without reheat, with reheat and with double reheat in fossil-fired power plants and for steam turbines with and without reheat in combined cycle power plants. (orig.) [de

The Invisibility of Steam

Science.gov (United States)

Greenslade, Thomas B., Jr.

2014-01-01

Almost everyone "knows" that steam is visible. After all, one can see the cloud of white issuing from the spout of a boiling tea kettle. In reality, steam is the gaseous phase of water and is invisible. What you see is light scattered from the tiny droplets of water that are the result of the condensation of the steam as its temperature…

Application of Integrated Neural Network Method to Fault Diagnosis of Nuclear Steam Generator

International Nuclear Information System (INIS)

Zhou Gang; Yang Li

2009-01-01

A new fault diagnosis method based on integrated neural networks for nuclear steam generator (SG) was proposed in view of the shortcoming of the conventional fault monitoring and diagnosis method. In the method, two neural networks (ANNs) were employed for the fault diagnosis of steam generator. A neural network, which was used for predicting the values of steam generator operation parameters, was taken as the dynamics model of steam generator. The principle of fault monitoring method using the neural network model is to detect the deviations between process signals measured from an operating steam generator and corresponding output signals from the neural network model of steam generator. When the deviation exceeds the limit set in advance, the abnormal event is thought to occur. The other neural network as a fault classifier conducts the fault classification of steam generator. So, the fault types of steam generator are given by the fault classifier. The clear information on steam generator faults was obtained by fusing the monitoring and diagnosis results of two neural networks. The simulation results indicate that employing integrated neural networks can improve the capacity of fault monitoring and diagnosis for the steam generator. (authors)

Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

International Nuclear Information System (INIS)

Blanchat, T.K.; Stamps, D.W.

1997-05-01

Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs

Structural Changes of Lignin from Wheat Straw by Steam Explosion and Ethanol Pretreatments

Directory of Open Access Journals (Sweden)

Cheng Pan

2016-06-01

Full Text Available Effects of the pretreatment of wheat straw by steam explosion and ethanol were evaluated relative to the structural changes of lignin from the pretreated pulp. The lignin from steam explosion pulp (LS, lignin from steam blasting residual liquid (LL, lignin from ethanol pretreatment pulp (LE, lignin from black liquor (LB, and lignin from wheat straw (LW were separated, and the structural characteristics of the lignin fractions were compared based on analyses of Fourier transform-infrared, ultraviolet, thermogravimetric, and 1H and 13C nuclear magnetic resonance spectra. The proportions of the three structural units in all lignin fractions clearly changed during the pretreatment process because of inter-conversion reactions. The conjugated structure of lignin was destroyed in the pretreatment process and was also affected by the alkali extraction process. The alcoholic hydroxyl links on the aliphatic side chain were partly transformed into carbonyl groups during ethanol pretreatment. Demethoxylation occurred in all lignin fractions during the ethanol pretreatment and steam explosion process. The thermal stability of the LB fraction was relatively high because of the condensation reaction.

Optimal design of marine steam turbine

International Nuclear Information System (INIS)

Liu Chengyang; Yan Changqi; Wang Jianjun

2012-01-01

The marine steam turbine is one of the key equipment in marine power plant, and it tends to using high power steam turbine, which makes the steam turbine to be heavier and larger, it causes difficulties to the design and arrangement of the steam turbine, and the marine maneuverability is seriously influenced. Therefore, it is necessary to apply optimization techniques to the design of the steam turbine in order to achieve the minimum weight or volume by means of finding the optimum combination of design parameters. The math model of the marine steam turbine design calculation was established. The sensitivities of condenser pressure, power ratio of HP turbine with LP turbine, and the ratio of diameter with height at the end stage of LP turbine, which influence the weight of the marine steam turbine, were analyzed. The optimal design of the marine steam turbine, aiming at the weight minimization while satisfying the structure and performance constraints, was carried out with the hybrid particle swarm optimization algorithm. The results show that, steam turbine weight is reduced by 3.13% with the optimization scheme. Finally, the optimization results were analyzed, and the steam turbine optimization design direction was indicated. (authors)

Gas-steam turbine plant for cogenerative process at 'Toplifikacija' - Skopje (Joint-Stock Co. for district heating - Macedonia)

International Nuclear Information System (INIS)

Cvetkovski, Andrijan

2003-01-01

The gas-steam power plant for combined heat and electric power production at A.D. 'Toplifikacija' Skopje - TO 'Zapad' is analyzed and determined. The analyzed plant is consisted of gas turbine, heat recovery steam generator (HRSG) and condensate steam turbine with controlled steam extraction. It operates on natural gas as a main fuel source. The heating of the water for the district heating is dine in the heat exchanger, with // heat of controlled extraction from condensate turbine. The advantages of the both binary plant and centralized co generative production compared with the individual are analyzed. The natural gas consumption of for both specific heating and electrical capacity in join production as well as fuel savings compared to the separate production of the same quantity of energy is also analyzed. (Original)

Effects of superheated steam on the drying of rubberwood

Directory of Open Access Journals (Sweden)

Kanokwan Buaphud

2006-07-01

Full Text Available Rubberwood drying is the most time and energy consuming step in the processing of wood product. This research studied the effect of superheated steam drying on the drying time required and the physical and mechanical properties of rubberwood after drying. In this study, a cylindrical drying chamber with a length of 1.2 m and a diameter of 0.5 m was constructed and injected with superheated steam. The dimensions of the wood lumber were 1 m × 7.62 cm × 2.54 cm. The wood samples were impinged with alternating cycles of superheated steam and hot air at ratios of 6:1, 4:1 and 1:6 hours until the moisture content was less than 15% dry basis. The conditions inside the chamber were 110ºC and ambient pressure. Continuous superheated steam and continuous hot air were also used for comparisons. The drying rate and the temperature profile for each process were determined.Initial acceptability of the dried wood was conducted using the prong test and visual inspection. Results showed that if the drying rate was too fast, the dried wood did not pass the prong test due to stress buildup. Therefore, an optimum drying condition was developed based on minimizing defects and reducing the drying time. For the optimum condition, the following schedule was carried out: (1 saturated steam at 100ºC was used during the first 4 hours of drying to prevent the wood surface from drying too quickly which would minimize the moisture gradient between the center and wood surface, (2 superheated steam at 105ºC and 110ºC was used in alternating cycle with hot air (80ºC during the main drying stages to rapidly remove the free water and majority of the bound water inside the wood, and (3 hot air was used continuously during the final stages of drying to reduce the relative humidity inside the chamber making it possible for the removal of the residual bound water. This process successfully reduced the drying time to less than 2 days without causing any defects which compared

MHTGR steam generator on-line heat balance, instrumentation and function

International Nuclear Information System (INIS)

Klapka, R.E.; Howard, W.W.; Etzel, K.T.; Basol, M.; Karim, N.U.

1991-09-01

Instrumentation is used to measure the Modular High Temperature Gas-Cooled Reactor (MHTGR) steam generator dissimilar metal weld temperature during start-up testing. Additional instrumentation is used to determine an on-line heat balance which is maintained during the 40 year module life. In the process of calibrating the on-line heat balance, the helium flow is adjusted to yield the optimum boiling level in the steam generator relative to the dissimilar metal weld. After calibration is complete the weld temperature measurement is non longer required. The reduced boiling level range results in less restrictive steam generator design constraints

Steam-water separator

International Nuclear Information System (INIS)

Modrak, T.M.; Curtis, R.W.

1978-01-01

A two-stage steam-water separating device is introduced, where the second stage is made as a cyclone separator. The water separated here is collected in the first stage of the inner tube and is returned to the steam raising unit. (TK) [de

Planning of the steam generators for nuclear applications using optimization techniques

International Nuclear Information System (INIS)

Sakai, M.; Silvares, O.M.

1978-01-01

Procedure for the maximization of the net power of a nuclear power plant through the application of the optimal control theory of dynamic systems is presented. The problem is formulated in the steam generator which links the primary and the secondary cycle. The solution of the steam generator, optimization problem is obtained simultaneously with the heat balance in both primary and secondary cycle, through an iterative process. By this way the optimal parameters are obtained for the steam generator, the vapor and the cooling gas cycle [pt

EPRI steam generator programs

International Nuclear Information System (INIS)

Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

1977-01-01

The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

Development of ATSR (Auto Thermal Steam Reformer)

International Nuclear Information System (INIS)

Ono, J.; Yoshino, Y.; Kuwabara, T.; Fujisima, S.; Kobayashi, S.; Maruko, S.

2004-01-01

'Full text:' Auto-thermal reformers are used popularly for fuel cell vehicle because they are compact and can start up quickly. On the other hand, steam reformers are used for stationary fuel cell power plant because they are good thermal efficiency. While, there are many cases using the auto- thermal reformer for stationary use with expectation of cost reduction in USA, as well. However, they are still insufficient for its durability, compactness and cost. We have been developing the new type of fuel processing system that is auto-thermal steam reformer (ATSR), which is hybrid of a conventional steam reformer (STR) and a conventional auto-thermal reformer (ATR). In this study, some proto-type of ATSR for field test were designed, tried manufacturing and tested performance and durability. And we have tried to operate with fuel cell stack to evaluate the system interface performance, that is, operability and controllability. (author)

Steam versus hot-water scalding in reducing bacterial loads on the skin of commercially processed poultry.

Science.gov (United States)

Patrick, T E; Goodwin, T L; Collins, J A; Wyche, R C; Love, B E

1972-04-01

A comparison of two types of scalders was conducted to determine their effectiveness in reducing bacterial contamination of poultry carcasses. A conventional hot-water scalder and a prototype model of a steam scalder were tested under commercial conditions. Total plate counts from steam-scalded birds were significantly lower than the counts of water-scalded birds immediately after scalding and again after picking. No differences in the two methods could be found after chilling. Coliform counts from steam-scalded birds were significantly lower than the counts from water-scalded birds immediately after scalding. No significant differences in coliform counts were detected when the two scald methods were compared after defeathering and chilling.

The decommissioning of the BR3 steam generator

International Nuclear Information System (INIS)

Denissen, L.

2006-01-01

A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

In-Space Propulsion, Logistics Reduction, and Evaluation of Steam Reformer Kinetics: Problems and Prospects

Science.gov (United States)

Jaworske, D. A.; Palaszewski, B. A.; Kulis, M. J.; Gokoglu, S. A.

2015-01-01

Human space missions generate waste materials. A 70-kg crewmember creates a waste stream of 1 kg per day, and a four-person crew on a deep space habitat for a 400+ day mission would create over 1600 kg of waste. Converted into methane, the carbon could be used as a fuel for propulsion or power. The NASA Advanced Exploration Systems (AES) Logistics Reduction and Repurposing (LRR) project is investing in space resource utilization with an emphasis on repurposing logistics materials for useful purposes and has selected steam reforming among many different competitive processes as the preferred method for repurposing organic waste into methane. Already demonstrated at the relevant processing rate of 5.4 kg of waste per day, high temperature oxygenated steam consumes waste and produces carbon dioxide, carbon monoxide, and hydrogen which can then be converted into methane catalytically. However, the steam reforming process has not been studied in microgravity. Data are critically needed to understand the mechanisms that allow use of steam reforming in a reduced gravity environment. This paper reviews the relevant literature, identifies gravity-dependent mechanisms within the steam gasification process, and describes an innovative experiment to acquire the crucial kinetic information in a small-scale reactor specifically designed to operate within the requirements of a reduced gravity aircraft flight. The experiment will determine if the steam reformer process is mass-transport limited, and if so, what level of forced convection will be needed to obtain performance comparable to that in 1-g.

Oxidation behaviour of titanium in high temperature steam

Energy Technology Data Exchange (ETDEWEB)

Moroishi, T; Shida, Y [Sumitomo Metal Industries Ltd., Amagasaki, Hyogo (Japan). Central Research Labs.

1978-03-01

The oxidation of pure titanium was studied in superheated steam at 400 -- 550/sup 0/C. The effects of prior cold working and several heat treatment conditions on the oxidation were examined and also the effects of the addition of small amounts of iron and oxygen were investigated. The oxidation mechanism of pure titanium is discussed in relation to the scale structure and the oxidation kinetics. Hydrogen absorption rate was also measured. As a result, the following conclusions were drawn: (1) The oxidation of pure titanium in steam was faster than in air and breakaway oxidation was observed above 500/sup 0/C after the specimen had gained a certain weight. Prior cold working and heat treatment conditions scarcely affected the oxidation rate, whereas the specimen containing small amounts of iron and oxygen showed a little more rapid oxidation. (2) At 500 and 550/sup 0/C a dark grey inner scale and a yellow-brown outer scale were formed. The outer scale was apt to exfoliate after the occurrence of breakaway oxidation. At 400 and 450/sup 0/C only a dark grey scale was observed. All of these oxides were identified as the rutile type, TiO/sub 2/. Furthermore, the presence of a thin and uniform oxygen rich layer beneath the external scale was confirmed at all test temperatures. (3) The measured weight gain approximately followed the cubic rate law; this would be expected for the following reason; one component of the weight gain is due to the dissolved oxygen, the amount of which remains constant after the early stages of oxidation. The second component is due to the parabolic growth of the external TiO/sub 2/ scale. When these contributions are added a pseudo-cubic weight gain curve results. (4) It was shown that 50 percent of the hydrogen generated during the oxidation was absorbed into the metal.

A three-dimensional laboratory steam injection model allowing in situ saturation measurements

Energy Technology Data Exchange (ETDEWEB)

Demiral, B.M.R.; Pettit, P.A.; Castanier, L.M.; Brigham, W.E.

1992-08-01

The CT imaging technique together with temperature and pressure measurements were used to follow the steam propagation during steam and steam foam injection experiments in a three dimensional laboratory steam injection model. The advantages and disadvantages of different geometries were examined to find out which could best represent radial and gravity override flows and also fit the dimensions of the scanning field of the CT scanner. During experiments, steam was injected continuously at a constant rate into the water saturated model and CT scans were taken at six different cross sections of the model. Pressure and temperature data were collected with time at three different levels in the model. During steam injection experiments, the saturations obtained by CT matched well with the temperature data. That is, the steam override as observed by temperature data was also clearly seen on the CT pictures. During the runs where foam was present, the saturation distributions obtained from CT pictures showed a piston like displacement. However, the temperature distributions were different depending on the type of steam foam process used. The results clearly show that the pressure/temperature data alone are not sufficient to study steam foam in the presence of non-condensible gas.

Ecotaxes and their impact in the cost of steam and electric energy generated by a steam turbine system

International Nuclear Information System (INIS)

Montero, Gisela

2006-01-01

Ecotaxes allow the internalization of costs that are considered externalities associated with polluting industrial process emissions to the atmosphere. In this paper, ecotaxes internalize polluting emissions negative impacts that are added to electricity and steam generated costs of a steam turbine and heat recovery systems from a utilities refinery plant. Steam costs were calculated by means of an exergy analysis tool and Aspen Plus simulation models. Ecotaxes were calculated for specific substances emitted in the refinery flue gases, based on a toxicity and pollution scale. Ecotaxes were generated from a model that includes damages produced to biotic and abiotic resources and considers the relative position of those substances in a toxicity and pollution scale. These ecotaxes were internalized by an exergoeconomic analysis resulting in an increase in the cost per kWh produced. This kind of ecotax is not applied in Mexico. The values of ecotaxes used in the cost determination are referred to the values currently applied by some European countries to nitrogen oxides emissions. (author)

Postfact phenomena of the wet-steam flow electrization in turbines

Science.gov (United States)

Tarelin, A. A.

2017-11-01

Physical processes occurring in a turbine with natural electrization of a humidity-steam flow and their effect on efficiency and reliability of the turbine operation has been considered. Causes of the electrical potential occurrence on a rotor shaft are analyzed. The wet steam's electrization exposure on the electrical potential that is one of the major factors of bearings' electroerosion has been demonstrated on the full-scale installation. Hydrogen formation in wheelspace of the turbine as a result of electrochemical processes and electric field exposure of the space charge has been considered. Hydrogen concentration dependence on a volume charge density in the steam flow has been determined. It is stated that the processes occurring behind the final stage of wet-steam turbines are similar to the ones in elaerosol ectrostatic generators. It has been demonstrated that this phenomenon causes the flow's temporal inhibition and starts pulsations. These factors' impact on power loss of the turbine has been evaluated and recommendations for their elimination have been offered. It has been determined that motions of charged drops can cause self-maintained discharges inside of the flow and between the flow and grounded surfaces that are accompanied by electromagnetic radiation of the wide spectrum. The integrated studies have shown that physical phenomena occurring due to natural electrization negatively affect efficiency and reliability of the turbine operation. Practical recommendations allowing one to minimize the negative effects of the flow natural electrization process have been offered.

REMOVAL OF ARSENIC FROM DRINKING WATER SUPPLIES BY IRON REMOVAL PROCESS

Science.gov (United States)

This design manual is an in-depth presentation of the steps required to design and operate a water treatment plant for removal of arsenic in the As (V) form from drinking water using an iron removal process. The manual also discusses the capital and operating costs including many...

STEAM DALAM PEMBUATAN PAKAN UNTUK KOMODITAS AKUAKULTUR

Directory of Open Access Journals (Sweden)

Sukarman Sukarman

2010-12-01

Full Text Available Kualitas fisik pakan (pelet untuk hewan akuakultur sangat penting, karena akan dimasukkan ke dalam air dan diharapkan tidak banyak mencemari lingkungan. Salah satu faktor yang berpengaruh dalam menjaga kualitas fisik pakan adalah penambahan dan pengaturan steam pada saat proses pembuatan pelet. Steam adalah aliran gas yang dihasilkan oleh air pada saat mendidih. Steam dibagi menjadi 3 jenis yaitu steam basah, saturated steam, dan superheated steam. Steam yang digunakan dalam proses pembuatan pelet adalah saturated steam. Pengaruh penambahan steam pada kualitas pelet bisa mencapai 20%. Penambahan steam dengan jumlah dan kualitas yang tepat akan menghasilkan pelet berkualitas. Sedangkan jika pengaturan dan penambahannya tidak tepat, maka kualitas fisik pelet akan rendah dan kemungkinan bisa merusak kandungan nutrisi seperti vitamin dan protein. Penambahan steam yang benar bisa dilakukan di dalam kondisioner dengan mengatur retention time, sudut kemiringan paddle conditioner, kecepatan putaran bearing dan menjaga kualitas steam dari mesin boiler sampai dengan kondisioner.

Processing method for chemical cleaning liquid on the secondary side of steam generator

International Nuclear Information System (INIS)

Nishihara, Yukio; Inagaki, Yuzo.

1993-01-01

Upon processing nitrilotriacetate (NTA), Fe liquid wastes mainly comprising Fe and Cu liquid wastes mainly comprising ethylene diamine and Cu generated upon chemical cleaning on the secondary side of a steam generator, pH of the Fe liquid wastes is lowered to deposit and separate NTA. Then, Fe ions in a filtrates are deposited on a cathode by electrolysis, as well as remaining NTA is decomposed by oxidation at an anode by O 2 gas. Cu liquid wastes are reacted with naphthalene disulfate and Ba ions and the reaction products are separated by deposition as sludges. Remaining Cu ions in the filtrates are deposited on the cathode by electrolysis. With such procedures, concentration of COD(NTA), Fe ions and Cu ions can greatly be reduced. Further, since capacity of the device can easily be increased in this method, a great amount of liquid wastes can be processed in a relatively short period of time. (T.M.)

Ex-Vessel Steam Explosion Analysis of Central Melt Pour Scenario

International Nuclear Information System (INIS)

Ursic, M.; Leskovar, M.

2008-01-01

An ex-vessel steam explosion may develop during a severe reactor accident when the reactor vessel fails and the molten core interacts with the coolant in the reactor cavity. At this process part of the corium energy is intensively transferred to water in a very short time scale. The water vaporizes at high pressure and expands, doing work on its surrounding. Although the steam explosion has probably a low probability of occurrence, it is an important nuclear safety issue in case of a severe reactor accident. Namely, the formed very high pressure region induces dynamic loadings on the surrounding structures that may potentially lead to an early release of the radioactive material into the environment. Although the steam explosion events have being studied for several years, the level of the process and consequences understanding is still not adequate. To increase the level of confidence the OECD programme SERENA (Steam Explosion REsolution for Nuclear Applications) was established in 2002. The objectives of the program were to evaluate capabilities of the current generation of the FCI (Fuel-Coolant Interaction) computer codes in predicting the steam explosion induced loads, identifying key FCI phenomena and associated uncertainties impacting the predictability of the steam explosion energetics in the reactor situations and proposing confirmatory research to reduce the uncertainties to acceptable levels for the steam explosion risk assessment. To get a better insight into the most challenging ex-vessel steam explosions, analyses for different locations of the melt release, the cavity water sub-cooling, the primary system pressure overpressure and the triggering time were preformed for a typical pressurized water reactor cavity. The results of some scenarios revealed that significantly higher pressure loads are predicted than obtained in the OECD programme SERENA Phase 1. Among the performed analyses for the central melt pour scenarios, the maximum pressure loads were

Synthesis and optimization of steam system networks. 2. Multiple steam levels

CSIR Research Space (South Africa)

Price, T

2010-08-01

Full Text Available The use of steam in heat exchanger networks (HENs) can be reduced by the application of heat integration with the intention of debottlenecking the steam boiler and indirectly reducing the water requirement [Coetzee and Majozi. Ind. Eng. Chem. Res...

Colour Metallography of Cast Iron - Chapter 2: Grey Iron (Ⅱ

Directory of Open Access Journals (Sweden)

Zhou Jiyang

2009-08-01

Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

Experimental study of the zirconium alloy oxidation under high pressure of steam and modelling of the mechanisms

International Nuclear Information System (INIS)

Dali, Yacoub

2007-01-01

The corrosion of the cladding materials used for the fuel rods is one of the limiting factor of their lifetime in light water reactors. In this field, the aim of the nuclear industry is today to increase the time and the number of cycles and to submit the claddings in zirconium alloys to higher corrosive conditions. In this way, new alloys devoted to replace the standard Zircaloy-4, for instance Nb containing alloys, have been recently developed and licensed and show better corrosion resistance. A better understanding of the corrosion mechanisms of the zirconium alloys is necessary to predict the corrosion behaviour of these materials. In this work, the oxidation rate of model alloys of two metallurgic families has been studied in steam in a pressure range between 100 milli-bars and 100 bars. The Zircaloy type alloys contain as alloying elements oxygen and/or tin and/or iron and chromium. For the Zr-Nb family, three niobium contents have been studied, respectively 0.2, 0.4 and 1 weight percent of niobium. Our objectives were to understand the variations of the reactivity between the low pressure and the high pressure range, in quantifying the dependency of the corrosion rate with the steam pressure and the alloying element concentrations. The segregation process of the niobium at the surface has also been studied on the Zr-Nb alloys. During this work, a magnetic suspension thermo-balance has been developed and used to follow in-situ the corrosion rate at high pressure of water vapour. The oxide layers have been characterized by many techniques, macro and micro-photo-electrochemistry, XRD, FEG-SEM, XPS, HR-TEM and SIMS. For the Zircaloy type alloys, we have confirmed the major role of the intermetallic precipitates Zr(Fe,Cr) 2 on the corrosion resistance. Unlike the standard Zircaloy-4, for which the oxidation rate does not depend on the pressure of the water vapour and is thus limited by the vacancy diffusion in the oxide layer, we have shown that the rate of the

Closed loop steam cooled airfoil

Science.gov (United States)

Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

2006-04-18

An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

Influence of steaming on drying quality and colour of beech timber

Directory of Open Access Journals (Sweden)

Milić Goran

2015-01-01

Full Text Available This paper presents the results of an analysis of influence of the “light” steaming process on conventional drying and colour of beech timber. A stack consisting of steamed and unsteamed boards was dried. Moisture content and moisture content profiles were recorded, and at the end of drying final moisture content, moisture content difference across thickness, case-hardening and colour were determinated. No statistically significant difference between steamed and unsteamed timber was established in any of the examined parameters (MC, ΔMC, gap. The results indicate that equal (or even better drying quality can be expected with steamed beech timber than with unsteamed timber, given the same drying schedule. Dry steamed timber was darker and more reddish than the unsteamed one. An imprecision of measurement by probes in the kiln was noticed in measuring steamed and unsteamed beech timber having a moisture content of between 7% and 15%, and a solution for overcoming this problem was given. [Projekat Ministarstva nauke Republike Srbije, br. TR 31041

Preparation of acid deficient solutions of uranyl nitrate and thorium nitrate by steam denitration

International Nuclear Information System (INIS)

Yamagishi, Shigeru; Takahashi, Yoshihisa

1996-01-01

Acid deficient heavy metal (HM) nitrate solutions are often required in the internal gelation processes for nuclear fuel fabrication. The stoichiometric HM-nitrate solutions are needed in a sol-gel process for fuel fabrication. A method for preparing such nitrate solutions with a controlled molar ratio of nitrate/metal by denitration of acid-excess nitrate solutions was developed. The denitration was conducted by bubbling a nitrate solution with a mixture of steam+Ar. It was found that steam was more effective for the denitration than Ar. The acid deficient uranyl nitrate solution with nitrate/U=1.55 was yielded by steam bubbling, while not by only Ar bubbling. As for thorium nitrate, acid deficient solutions of nitrate/Th≥3.1 were obtained by steam bubbling. (author)

Steam cleaning device

International Nuclear Information System (INIS)

Karaki, Mikio; Muraoka, Shoichi.

1985-01-01

Purpose: To clean complicated and long objects to be cleaned having a structure like that of nuclear reactor fuel assembly. Constitution: Steams are blown from the bottom of a fuel assembly and soon condensated initially at the bottom of a vertical water tank due to water filled therein. Then, since water in the tank is warmed nearly to the saturation temperature, purified water is supplied from a injection device below to the injection device above the water tank on every device. In this way, since purified water is sprayed successively from below to above and steams are condensated in each of the places, the entire fuel assembly elongated in the vertical direction can be cleaned completely. Water in the reservoir goes upward like the steam flow and is drained together with the eliminated contaminations through an overflow pipe. After the cleaning has been completed, a main steam valve is closed and the drain valve is opened to drain water. (Kawakami, Y.)

Steam purity in PWRs

International Nuclear Information System (INIS)

Hopkinson, J.

1982-01-01

Impurities enter the secondary loop of the PWR through both makeup water from lake or well and cooling-water leaks in the condenser. These impurities can be carried to the steam generator, where they cause corrosion deposits to form. Corrosion products in steam are swept further through the system and become concentrated at the point in the low-pressure turbine where steam begins to condense. Several plants have effectively reduced impurities, and therefore corrosion, by installing a demineralizer for the makeup water, a resin-bed system to clean condensed steam from the condenser, and a deaerator to remove oxygen from the water and so lower the risk of system metal oxidation. 5 references, 1 figure

Wet-steam erosion of steam turbine disks and shafts

International Nuclear Information System (INIS)

Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

2011-01-01

A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.