WorldWideScience

Sample records for steam turbine rotors

  1. Thermoelastic steam turbine rotor control based on neural network

    Science.gov (United States)

    Rzadkowski, Romuald; Dominiczak, Krzysztof; Radulski, Wojciech; Szczepanik, R.

    2015-12-01

    Considered here are Nonlinear Auto-Regressive neural networks with eXogenous inputs (NARX) as a mathematical model of a steam turbine rotor for controlling steam turbine stress on-line. In order to obtain neural networks that locate critical stress and temperature points in the steam turbine during transient states, an FE rotor model was built. This model was used to train the neural networks on the basis of steam turbine transient operating data. The training included nonlinearity related to steam turbine expansion, heat exchange and rotor material properties during transients. Simultaneous neural networks are algorithms which can be implemented on PLC controllers. This allows for the application neural networks to control steam turbine stress in industrial power plants.

  2. Corrosion cracking of rotor steels of steam turbines

    International Nuclear Information System (INIS)

    Melekhov, R.K.; Litvintseva, E.N.

    1994-01-01

    Results of investigation of stress corrosion cracking of steam turbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steam turbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed

  3. The fracture mechanics of steam turbine electron beam welded rotors

    International Nuclear Information System (INIS)

    Coulon, P.A.

    1987-01-01

    Increased steam turbine unit ratings presupposes that steelmakers are capable of manufacturing larger and larger rotor components. However, there are few steelmakers in the world capable of manufacturing monobloc rotors for high rated turbines, which limits the choice of supplier. Most nuclear turbine rotors have a composite arrangement and are made either by shrinking discs on a shaft or using elements welded together. Those in favour of welding have applied a classical socalled ''submerged'' method using a filler metal. However welding can also be performed by using an Electron Beam in a vacuum room without a filler metal. This technique has many advantages: mechanical characteristics of the joint are identical to those of the base material after tempering without heat affected zones. Moreover, parts are only very slightly deformed during welding. Two steam turbine rotors have been produced in this way. This paper described the destructive tests carried out in the four Electron Beam (EB) welds (two on each rotor)

  4. Method for repairing a steam turbine or generator rotor

    International Nuclear Information System (INIS)

    Clark, R.E.; Amos, D.R.

    1987-01-01

    A method is described for repairing low alloy steel steam turbine or generator rotors, the method comprising: a. machining mating attachments on a replacement end and a remaining portion of the original rotor; b. mating the replacement end and the original rotor; c. welding the replacement end to the original rotor by narrow-gap gas metal arc or submerged arc welding up to a depth of 1/2-2 inches from the rotor surface; d. gas tungsten arc welding the remaining 1/2-2 inches; e. boring out the mating attachment and at least the inside 1/4 inch of the welding; and f. inspecting the bore

  5. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  6. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K H; Weber, M; Weiss, M [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1999-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  7. Welding repair of the steam and gas turbines rotors made of Cr-Mo-V steel

    International Nuclear Information System (INIS)

    Mazur, Z.; Kubiak, J.; Hernandez, A.

    1999-01-01

    An analysis of typical steam turbine and gas turbine rotor failures is carried out. On the base of the rotors different failure causes and their mode of occurring, an evaluation of the weldability of the Cr-Mo-V steels and the classification of the common turbine rotors repair possibilities is presented. The developing of specific in-situ welding repair process of the damaged 20.65 MW gas turbine rotor is described. After repair, the rotor was put back into service. (Author) 15 refs

  8. Redesign of steam turbine rotor blades and rotor packages – Environmental analysis within systematic eco-design approach

    International Nuclear Information System (INIS)

    Baran, Jolanta

    2016-01-01

    Highlights: • Systematic approach to eco-design of steam turbine rotor blades was applied. • Eco-innovative solutions are based on structural and technological change. • At the stage of detailed design the variants were analyzed using LCA. • Main achieved benefits: energy and material savings, lower environmental impact. • Benefits related to the possible scale of the solution practical application. - Abstract: Eco-design of steam turbine blades could be one of the possibilities of decreasing the environmental impact of energy systems based on turbines. The paper investigates the eco-design approach to elaboration of the rotor blades and packages. The purpose is to present the course of eco-design of the rotor blades and the rotor packages taking account of eco-design assumptions, solutions and the concept itself. The following eco-design variants of the rotor blades and the rotor packages are considered: elements of the rotor blades made separately (baseline variant of the rotor blades); elements of the rotor blades made of one piece of material; blades in packages made separately and welded (baseline variant of the rotor packages); packages milled as integral elements. At the stage of detailed design, the Life Cycle Assessment (LCA) is performed in relation to a functional unit – the rotor blades and packages ready for installation in a steam turbine, which is the stage of the turbine. The obtained results indicate that eco-innovative solutions for the turbine blades and packages could be achieved through structural and technological changes. Applying new solutions of the rotor blades may produce the following main benefits: 3.3% lower use of materials, 29.4% decrease in energy consumption at the manufacturing stage, 7.7% decrease in the environmental impact in the life cycle. In relation to the rotor packages, the following main benefits may be achieved: 20.5% lower use of materials, 25.0% decrease in energy consumption at the production stage, 16

  9. Experimental verification of blade elongation and axial rotor shift in steam turbines

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel

    2016-01-01

    Roč. 2, č. 3 (2016), s. 190-192 ISSN 2149-8024 Institutional support: RVO:61388998 Keywords : blade elongation * axial rotor shift * steam turbines * magnetoresistive sensors Subject RIV: BI - Acoustics http://www.challengejournal.com/index.php/cjsmec/article/download/74/62

  10. Evaluation of the useful life of steam turbine rotors; Evaluacion de vida util de rotores de turbinas de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Carnero Parra, Antonio; Garcia Illescas, Rafael; Kubiak Szyszka, Janusz [Instituto de Investigaciones Electricas, Temixco, Morelos (Mexico)

    1999-07-01

    This article presents the methodology applied by the Management of Turbomachinery of the Institute of Investigaciones Electricas (IIE), for the evaluation of the remaining useful life of steam turbine rotors in the phase of initiation of fissures. The evaluation of the remaining useful life of turbines, will reveal the real state of health of the rotor and will serve as a base for the future decision making that guarantees their structural integrity. [Spanish] El presentes articulo presenta la metodologia aplicada por la Gerencia de Turbomaquinaria del Instituto de Investigaciones Electricas (IIE), para la evaluacion de la vida util remanente de rotores de turbinas de vapor en la fase de iniciacion de fisuras. La evaluacion de la vida util de turbinas, revelar el estado real de salud del rotor y servira de base para la toma de decisiones futuras que garanticen su integridad estructural.

  11. Improvement of testing techniques for inspecting steam turbine rotor in power plant

    International Nuclear Information System (INIS)

    Su, Yeong Shuenn; Wei, Chieng Neng; Wu, Chien Wen; Wu, Yung How

    1997-01-01

    Steam turbine rotor is important to the Utility industry, it degrades over time due to fatigue and corrosion under high temperature and high pressure environment. Periodic inspection is required in the wake of plant annual overhaul to ensure the integrity of turbine rotor. Non-Destructive Testing of turbine rotor is usually performed using magnetic particle testing with wet fluorescent magnetic particle. However, it is very difficult to ensure the reliability of inspection due to the limitation of using one NDT method only. The crack-susceptible areas, such as turbine blade, and blade root have high incidence of stress corrosion cracking, The blade root section is difficult to locate cracks because of the complex geometry which may cause inadequate magnetic field and poor accessibility. Improved inspection practices was developed by our Department, together with remaining life analysis, in maintaining the high availability of steam turbine rotor. The newly-developed inspection system based on the practical study of magnetic field strength distribution, quality of magnetic particle bath and a combination of different NDT methods with Eddy Current Testing using absolute pen-type coil and Visual Testing using reflective mirror to examine the key areas concerned are described. TPC' experience with the well-trained technicians together with the adequate inspection procedure in detecting blade-root flaws are also discussed in the paper. Many of these inspection improvement have been applied in the fields for several times and the inspection reliability has been enhanced substantially. Results are quite encouraging and satisfactory.

  12. EPRI research program NDE techniques for crack initiation of steam turbine rotor

    International Nuclear Information System (INIS)

    Goto, T.; Kimura, J.; Kawamoto, K.; Kadoya, Y.; Viswanathan, R.

    1990-01-01

    EPRI RP 2481-8 aims at the development of nondestructive methods for the life assessment of steam turbine rotor for its crack initiation caused by creep and/or fatigue. As a part of the research project, the demonstration of the state of the art NDE techniques was conducted during June to August of 1988 at EPRI NDE Center, Charlotte, N.C. by Mitsubishi Heavy Industries, Ltd. using four rotors retired after long term service (16-22x10 4 hr). This paper introduces the results of the demonstration

  13. Useful life extension of steam turbine rotors; Alargamiento de la vida en rotores de turbina de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Arelle, Carlos [Turbomaquinas S. A. de C.V., La Piedad, Michoacan (Mexico)

    2007-11-15

    The continuous use of steam turbines, the chemistry of the steam itself and the variations of operation velocities, cause the gradual deterioration by erosion, oxidation and/or corrosion of the rotors and blades. When this happens most of the original manufacturers recommend to rectify the areas, diminishing the surfaces, or to compare with a new rotor. TURBOMAQUINARIAS S.A. de C.V. has developed the most reliable and safe methods to return the rotor to its original dimensions and in case of recurrent problems such as erosion, oxidation and/or wear, it offers the alternative of attaching coatings metallurgically compatible with which these problems are eliminated or diminished that might show up on the rotor surface as well as in the body of the discs or of the blades. These restoring methods are recommended by the international standards such as API 687. [Spanish] El uso continuo de las turbinas de vapor, la quimica del mismo vapor y la variacion de las velocidades de operacion, ocasionan el deterioro gradual por erosion, oxidacion y/o corrosion de los rotores y de los alabes. Al ocurrir esto la mayoria de los fabricantes originales recomiendan rectificar las areas, disminuyendo las superficies, o bien comparar un rotor nuevo. TURBOMAQUINARIAS S.A. de C.V. ha desarrollado los metodos mas confiables y seguros para devolver a su rotor las dimensiones originales y en caso de problemas recurrentes tales como erosion, oxidacion y/o desgaste, ofrece la alternativa de agregar recubrimientos metalurgicamente compatibles con los cuales se eliminan o se disminuyen estos problemas que pueden presentarse tanto en la superficie del rotor como del cuerpo de los discos o bien de los alabes. Estos metodos de restauracion son recomendados por las normas internacionales tales como la API 687.

  14. Philosophy of weld repair of steam turbine rotors

    International Nuclear Information System (INIS)

    Bertilsson, J.E.; Scarlin, R.B.; Faber, G.

    1987-01-01

    Weld repair of a cracked rotor should never be limited to simply grinding out cracks and filling up with weld metal. It is essential to know where and why a crack appeared. In several instances in the past weld repairs have been made of fatigue cracked rotors which have been placed successfully into service. Prolonged further operation can be assured only if the cause of cracking is known and if the design weakness demonstrated in this way is eliminated. However, in cases where creep cracking is encountered or where the creep life is approaching exhaustion, a local repair even if achieved crack-free, cannot ensure successful long-term further operation. The decision must be made to replace a major section of the rotor. The paper describes weld repair trials performed on an HP rotor after 100,000 hours of operation. The results demonstrate the feasibility of making weld repairs of low-toughness CrMoV rotors according to this philosophy

  15. Influence of upstream stator on rotor flutter stability in a low pressure steam turbine stage

    Energy Technology Data Exchange (ETDEWEB)

    Huang, X.; He, L. [University of Durham (United Kingdom). School of Engineering; Bell, D. [ALSTOM Power Ltd., Rugby (United Kingdom)

    2006-07-01

    Conventional blade flutter prediction is normally based on an isolated blade row model, however, little is known about the influence of adjacent blade rows. In this article, an investigation is presented into the influence of the upstream stator row on the aero-elastic stability of rotor blades in the last stage of a low pressure (LP) steam turbine. The influence of the upstream blade row is computed directly by a time-marching, unsteady, Navier-Stokes flow solver in a stator-rotor coupled computational domain. The three-dimensional flutter solution is obtained, with adequate mesh resolution, in a single passage domain through application of the Fourier-Transform based Shape-Correction method. The capability of this single-passage method is examined through comparison with predictions obtained from a complete annulus model, and the results demonstrate a good level of accuracy, while achieving a speed up factor of 25. The present work shows that the upstream stator blade row can significantly change the aero-elastic behaviour of an LP steam turbine rotor. Caution is, therefore, advised when using an isolated blade row model for blade flutter prediction. The results presented also indicated that the intra-row interaction is of a strong three-dimensional nature. (author)

  16. Control of the thermostressed state of low-pressure cylinder rotors for power steam turbines

    International Nuclear Information System (INIS)

    Lejzerovich, A.Sh.

    1980-01-01

    The principle arrangement of an analog device for operation control of the low pressure cylinder (LPC) heating at large steam turbine start-up has been developed. Different forms of representation of the thermal conductivity equation used for realization by means of analog models are analized. Presented are the results of calculating the heating indices for the welded rotor of LPC during the turbine start-up from a cold state and the curves of temperature distribution in the disc of the first sections of welded LPC rotor at start-up from a cold state and in a steady-state regime. The results obtained show that in the process of start-up the error of the temperature difference DELTAt determination according to the suggested scheme does not exceed 10 deg C. After achieving the maximum of DELTAt in the process of the rotor temperature field flattening, this error increases and constitutes 32 deg C in steady-state regime, mainly, due to the error of temperature determination on the rotation axis in controlled cross section. As far as the control for the LPC rotor heating is necessary only during start-up and the requirements for its accuracy are not equivalent, therefore, for all regimes, representativity and accuracy of control provided by the accepted calculation scheme is quite satisfactory

  17. Service-cycle component-feature specimen TMF testing of steam turbine rotor steels

    Energy Technology Data Exchange (ETDEWEB)

    Radosavljevic, M.; Holdsworth, S.R. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Mazza, E. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Eidgenoessische Technische Hochschule (ETH), Zurich (Switzerland); Grossmann, P.; Ripamonti, L. [ALSTOM Power (Switzerland) Ltd., Baden (Switzerland)

    2010-07-01

    This paper reviews the methodology adopted in a Swiss Research Collaboration to devise a component-feature representative specimen geometry and the TMF cycle parameters necessary to closely simulate arduous steam turbine operating duty. Implementation of these service-like experimental conditions provides a practical indication of the effectiveness of deformation and crack initiation endurance predictions. Comprehensive post test inspection provides evidence to demonstrate the physical realism of the laboratory simulations in terms of the creep-fatigue damage generated during the benchmark tests. Mechanical response results and physical damage observations are presented and their practical implications discussed for the example of a 2%CrMoNiWV rotor service cycle. (orig.)

  18. Ni-base wrought alloy development for USC steam turbine rotor applications

    International Nuclear Information System (INIS)

    Penkalla, H.-J.; Schubert, F.

    2004-01-01

    For the development of a new generation of steam turbines for use in advanced power plants with prospective operating temperatures of about 700 o C the ferritic steels for rotor applications must be replaced by advanced wrought Ni-base superalloys as the most qualified candidate materials for this purpose. In this paper three different potential candidates are discussed under the aspects of fabricability, sufficient microstructural and mechanical stability. As a result of theoretical and experimental investigation suitable strategies for the development two modified alloys are proposed to improve the fabricability and microstructural stability. (author)

  19. Influence of prolonged service of steam turbines on the properties of materials of rotor and vessel components

    International Nuclear Information System (INIS)

    Anfimov, V.M.; Artamonov, V.V.; Chizhik, T.A.

    1984-01-01

    The structure and mechanical properties of steam turbine elements of 25Kh1MF, 25Kh1M1FA (rotors), 15Kh1M1FL (vessel components) steels have been investigated both in initial state and after 200 000 h operation. The structure stability and phase composition of rotor steels providing conservation of heat resistance at a required level was established. Examination of vessel components showed a decrease in the yield strength by 15-20% and durability - by 10% as compared to initial ones. The conclusion on a possible prolongation of the steam turbine service life to 200 000 h is drawn. The nominal service life equals 100 000 h

  20. A CFD Analysis of Steam Flow in the Two-Stage Experimental Impulse Turbine with the Drum Rotor Arrangement

    Directory of Open Access Journals (Sweden)

    Yun Kukchol

    2016-01-01

    Full Text Available The aim of the paper is to present the CFD analysis of the steam flow in the two-stage turbine with a drum rotor and balancing slots. The balancing slot is a part of every rotor blade and it can be used in the same way as balancing holes on the classical rotor disc. The main attention is focused on the explanation of the experimental knowledge about the impact of the slot covering and uncovering on the efficiency of the individual stages and the entire turbine. The pressure and temperature fields and the mass steam flows through the shaft seals, slots and blade cascades are calculated. The impact of the balancing slots covering or uncovering on the reaction and velocity conditions in the stages is evaluated according to the pressure and temperature fields. We have also concentrated on the analysis of the seal steam flow through the balancing slots. The optimized design of the balancing slots has been suggested.

  1. Influence of steam leakage through vane, gland, and shaft seals on rotordynamics of high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, P.N. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Shanghai Turbine Company, Department of R and D, Shanghai (China); Wang, W.Z.; Liu, Y.Z. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Meng, G. [Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai (China)

    2012-02-15

    A comparative analysis of the influence of steam leakage through vane, gland, and shaft seals on the rotordynamics of the high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine was performed using numerical calculations. The rotordynamic coefficients associated with steam leakage through the three labyrinth seals were calculated using the control-volume method and perturbation analysis. A stability analysis of the rotor system subject to the steam forcing induced by the leakage flow was performed using the finite element method. An analysis of the influence of the labyrinth seal forcing on the rotordynamics was carried out by varying the geometrical parameters pertaining to the tooth number, seal clearance, and inner diameter of the labyrinth seals, along with the thermal parameters with respect to pressures and temperatures. The results demonstrated that the steam forcing with an increase in the length of the blade for the vane seal significantly influences the rotordynamic coefficients. Furthermore, the contribution of steam forcing to the instability of the rotor is decreased and increased with increases in the seal clearance and tooth number, respectively. The comparison of the rotordynamic coefficients associated with steam leakage through the vane seal, gland seal, and shaft seal convincingly disclosed that, although the steam forcing attenuates the stability of the rotor system, the steam turbine is still operating under safe conditions. (orig.)

  2. Modeling Creep-Fatigue-Environment Interactions in Steam Turbine Rotor Materials for Advanced Ultra-supercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen [General Electric Global Research, Niskayuna, NY (United States)

    2014-04-01

    The goal of this project is to model creep-fatigue-environment interactions in steam turbine rotor materials for advanced ultra-supercritical (A-USC) coal power Alloy 282 plants, to develop and demonstrate computational algorithms for alloy property predictions, and to determine and model key mechanisms that contribute to the damages caused by creep-fatigue-environment interactions.

  3. Heat treatment of large-sized welded rotors of steam turbines for atomic power stations

    Energy Technology Data Exchange (ETDEWEB)

    Kutasov, R F; Mukhina, M P; Tustanovskii, A S

    1977-01-01

    The heat treatment of a welded rotor of grade 25Kh2NMFA steel for steam turbines of nuclear power plants was considered. A following heat treatment schedule was suggested: charging the rotor in to a furnace at 100-150 deg C, heating to 200-250 deg C and holding for 12 hrs; slow heating (10 deg C/h) to 400-450 deg C and holding for 12 hrs; slow heating to 630-640 deg C and holding for 50 hrs, cooling at a rate of 5 deg C/h down to 100 deg C, holding for 20 hrs and cooling with the furnace open. The proposed heat treatment schedule of a duration of 356 hrs ensures a temperature gradient throughout the cross section and the length of the rotor of not more than +-5 deg C, least deviations of geometric dimensions and makes possible machining finish to within 0-0.02 mm. Described are the particularities of the design of a roll-out hearth electric chamber furnace, measuring 13000x5500x5000 mm and built for the purpose of carrying out said heat treatment. The power rating of the furnace is 2850 kW.

  4. Characterisation and modelling of the microstructural and mechanical evolution of a steam turbine rotor steel

    International Nuclear Information System (INIS)

    Mayer, T.

    2012-01-01

    This dissertation deals with the effective mechanical analysis of steam turbine parts which is not only required for the reliable and safe use of newly built steam turbines, but also for the remaining life assessment of components that have been exposed to service duty over long periods of time. This Thesis aims to develop a physically motivated evolutionary constitutive model for a low-alloy bainitic 2CrMoNiWV (23CrMoNiWV8-8) steam turbine rotor steels. A comprehensive experimental characterisation is performed concerning the mechanical and microstructural evolution of 2CrMoNiWV as subjected to low cycle fatigue (LCF) deformation at elevated temperatures, at different strain rates and for various strain amplitudes. This cyclic plastic deformation causes the rearrangement of dislocations in the microstructure of the steels used for such rotor applications. Symmetric, strain controlled LCF experiments have been carried out in the Laboratory of the High Temperature Integrity Group at the Swiss Federal Laboratories for Materials Science and Technology EMPA. These include mechanical tests in the temperature range between 20 °C to 600 °C at strain rates of 0.001%/s to 1.0%/s and strain amplitudes of ±0.25% to ±1.0%. The LCF experiments reported on comprehensively characterise the temperature, strain rate and strain amplitude dependent cyclic elastic-plastic behaviour of 2CrMoNiWV. Both complete single-specimen endurance tests and interrupted multi-specimen tests have been performed. On the basis of this experimental evidence, an evolutionary formulation of the model is further developed that excellently reproduces the strain amplitude dependent mechanical evolution of 2CrMoNiWV when subjected to LCF loading at different constant strain amplitudes but equal temperature and strain rate. The simulation of benchmark experiments introducing increasing or decreasing strain amplitude steps into the LCF deformation history provide promising results. A further important

  5. Characterisation and modelling of the microstructural and mechanical evolution of a steam turbine rotor steel

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, T.

    2012-07-01

    This dissertation deals with the effective mechanical analysis of steam turbine parts which is not only required for the reliable and safe use of newly built steam turbines, but also for the remaining life assessment of components that have been exposed to service duty over long periods of time. This Thesis aims to develop a physically motivated evolutionary constitutive model for a low-alloy bainitic 2CrMoNiWV (23CrMoNiWV8-8) steam turbine rotor steels. A comprehensive experimental characterisation is performed concerning the mechanical and microstructural evolution of 2CrMoNiWV as subjected to low cycle fatigue (LCF) deformation at elevated temperatures, at different strain rates and for various strain amplitudes. This cyclic plastic deformation causes the rearrangement of dislocations in the microstructure of the steels used for such rotor applications. Symmetric, strain controlled LCF experiments have been carried out in the Laboratory of the High Temperature Integrity Group at the Swiss Federal Laboratories for Materials Science and Technology EMPA. These include mechanical tests in the temperature range between 20 °C to 600 °C at strain rates of 0.001%/s to 1.0%/s and strain amplitudes of ±0.25% to ±1.0%. The LCF experiments reported on comprehensively characterise the temperature, strain rate and strain amplitude dependent cyclic elastic-plastic behaviour of 2CrMoNiWV. Both complete single-specimen endurance tests and interrupted multi-specimen tests have been performed. On the basis of this experimental evidence, an evolutionary formulation of the model is further developed that excellently reproduces the strain amplitude dependent mechanical evolution of 2CrMoNiWV when subjected to LCF loading at different constant strain amplitudes but equal temperature and strain rate. The simulation of benchmark experiments introducing increasing or decreasing strain amplitude steps into the LCF deformation history provide promising results. A further important

  6. Reliability of steam-turbine rotors. Task 1. Lifetime prediction analysis system. Final report

    International Nuclear Information System (INIS)

    Nair, P.K.; Pennick, H.G.; Peters, J.E.; Wells, C.H.

    1982-12-01

    Task 1 of RP 502, Reliability of Steam Turbine Rotors, resulted in the development of a computerized lifetime prediction analysis system (STRAP) for the automatic evaluation of rotor integrity based upon the results of a boresonic examination of near-bore defects. Concurrently an advanced boresonic examination system (TREES), designed to acquire data automatically for lifetime analysis, was developed and delivered to the maintenance shop of a major utility. This system and a semi-automated, state-of-the-art system (BUCS) were evaluated on two retired rotors as part of the Task 2 effort. A modified nonproprietary version of STRAP, called SAFER, is now available for rotor lifetime prediction analysis. STRAP and SAFER share a common fracture analysis postprocessor for rapid evaluation of either conventional boresonic amplitude data or TREES cell data. The final version of this postprocessor contains general stress intensity correlations for elliptical cracks in a radial stress gradient and provision for elastic-plastic instability of the ligament between an imbedded crack and the bore surface. Both linear elastic and ligament rupture models were developed for rapid analysis of linkup within three-dimensional clusters of defects. Bore stress-rupture criteria are included, but a creep-fatigue crack growth data base is not available. Physical and mechanical properties of air-melt 1CrMoV forgings are built into the program; however, only bounding values of fracture toughness versus temperature are available. Owing to the lack of data regarding the probability of flaw detection for the boresonic systems and of quantitative verification of the flaw linkup analysis, automatic evlauation of boresonic results is not recommended, and the lifetime prediction system is currently restricted to conservative, deterministic analysis of specified flaw geometries

  7. Turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Norbut, T G.J.

    1975-10-09

    The feet of rotor blades, with their trapezoidal or dove-tailed cross-sections are, as usual, fastened in corresponding grooves in the drive shaft. The juntion of the groove flank, which, on its outer end, runs radially to the axis of the drive shaft, to the cylinder surface of the drive shaft between the grooves, therefore vertically to the first level takes place not relatively sharp-edged or with only little edge radius, but rather takes place in increasing radii which vary throughout the circumference. The touching of surfaces with the radial blade foot which exits the groove can thus be tight or at a normal assembly tolerance. Avoidance or reduction of load-tension concentrations and of unbalanced load distribution on the foot anchors of the rotor blades is possible. Ceramic and other brittle material can be used besides monolithic materials, and also fiber-reinforced metallic or inorganic and organic composite materials such as boron/aluminum, graphite/epoxy, 'Borsic'-titanium, as well as other organic polymer materials like silicon resin.

  8. Steam turbine cycle

    International Nuclear Information System (INIS)

    Okuzumi, Naoaki.

    1994-01-01

    In a steam turbine cycle, steams exhausted from the turbine are extracted, and they are connected to a steam sucking pipe of a steam injector, and a discharge pipe of the steam injector is connected to an inlet of a water turbine. High pressure discharge water is obtained from low pressure steams by utilizing a pressurizing performance of the steam injector and the water turbine is rotated by the high pressure water to generate electric power. This recover and reutilize discharged heat of the steam turbine effectively, thereby enabling to improve heat efficiency of the steam turbine cycle. (T.M.)

  9. Optimization of Root Section for Ultra-long Steam Turbine Rotor Blade

    Czech Academy of Sciences Publication Activity Database

    Hála, Jindřich; Luxa, Martin; Šimurda, David; Bobčík, M.; Novák, O.; Rudas, B.; Synáč, J.

    2018-01-01

    Roč. 27, č. 2 (2018), s. 95-102 ISSN 1003-2169 R&D Projects: GA TA ČR(CZ) TA03020277; GA TA ČR TH02020057 Institutional support: RVO:61388998 Keywords : steam turbine * blade cascade * root section Subject RIV: BK - Fluid Dynamics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 0.678, year: 2016

  10. Applications of field portable computers to NDE of nuclear power plant steam turbine/generator rotors, discs, and retaining rings

    International Nuclear Information System (INIS)

    Reinhart, E.R.; Leon-Salamanca, T.

    2004-01-01

    The new generation of compact, powerful portable computers have been incorporated into a number of nondestructive evaluation (NDE) systems used to inspect critical areas of the steam turbine and generator units of nuclear power plants. Due to the complex geometry of turbine rotors, generator rotors, retaining rings, and shrunk-on turbine discs, the computers are needed to rapidly calculate the optimum position of an ultrasonic transducer or eddy current probe in order to detect defects at several critical areas. Examples where computers have been used to overcome problems in nondestructive evaluation include; analysis of large numbers of closely spaced near-bore ultrasonic reflectors to determine their potential for link-up in turbine and generator rotor bores, distinguishing ultrasonic crack signals from other reflectors such as the shrink-fit form reflector detected during ultrasonic scanning of shrunk-on generator retaining rings, and detection and recording of eddy current and ultrasonic signals from defects that could be missed by data acquisition systems with inadequate response. The computers are also used to control scanners to insure total inspection coverage. To facilitate the use of data from detected discontinuities in conjunction with stress and fracture mechanics analysis programs, the computers provide presentations of flaws in color and in three dimensions. The field computers have been instrumental in allowing the inspectors to develop on-site reports that enable the owner/operator to rapidly make run/repair/replace decisions. Examples of recent experiences using field portable computers in NDE systems will be presented along with anticipated future developments. (author)

  11. Numerical study of aero-excitation of steam-turbine rotor blade self-oscillations

    Science.gov (United States)

    Galaev, S. A.; Makhnov, V. Yu.; Ris, V. V.; Smirnov, E. M.

    2018-05-01

    Blade aero-excitation increment is evaluated by numerical solution of the full 3D unsteady Reynolds-averaged Navier-Stokes equations governing wet steam flow in a powerful steam-turbine last stage. The equilibrium wet steam model was adopted. Blade surfaces oscillations are defined by eigen-modes of a row of blades bounded by a shroud. Grid dependency study was performed with a reduced model being a set of blades multiple an eigen-mode nodal diameter. All other computations were carried out for the entire blade row. Two cases are considered, with an original-blade row and with a row of modified (reinforced) blades. Influence of eigen-mode nodal diameter and blade reinforcing on aero-excitation increment is analyzed. It has been established, in particular, that maximum value of the aero-excitation increment for the reinforced-blade row is two times less as compared with the original-blade row. Generally, results of the study point definitely to less probability of occurrence of blade self-oscillations in case of the reinforced blade-row.

  12. Vibration crack corrosion behavior and failure mechanisms of highly alloyed duplex steels in steam turbine rotor blades

    International Nuclear Information System (INIS)

    Wunderlich, R.

    1991-01-01

    The aim was to test the new duplex steel X3CrMnNiMoN 25 6 4 (A905) for its suitability as a steam turbine rotor blade material. Due to the increased proportion of manganese and nitrogen, compared to A903, in this duplex steel in the solution annealed state, an elastic limit of about 600 N/mm 2 acceptable for steam turbine rotor blades was reached. A micro-duplex structure (recrystallized secondary structure) consisting of 50% each of ferrite and Austenite proved to be the optimum structure composition. To measure the SwRK behaviour, Woehler curves were produced in media containing corrosive NaCl. The mean stress was 250 N/mm 2 , partly 350 N/mm 2 . The maximum duration of the test was given as 3 x 10 7 load cycles at a frequency of 50 Hz. The experimental time was partly extended to 5 x 10 7 load cycles. In order to guarantee as realistic a test as possible, the Sw RK tests took place in aqueous NaCl solution saturated with air. To correspond to envorinmental conditions in actual operation, the electrolyte temperature was varied between 80deg and 150deg C, the Na Cl concentration of the solution was varied between very dilute (0.01 M) and nearly saturated (22%) and the pH value was varied between pH 8 and pH 3. Accompanying passive oxide layer investigations should give information on the thickness and morphology of the layers formed. (orig./MM) [de

  13. Repair by weld of steam and gas turbine rotors made of Cr-Mo-V steel; Reparacion por soldadura de rotores de turbinas de vapor y de gas fabricados con aceros al Cr-Mo-V

    Energy Technology Data Exchange (ETDEWEB)

    Mazur C, Zdzislaw; Hernandez R, Alejando [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Orozco S, Julian; Banuelos P, Jose E. [Comision Federal de Electricidad (Mexico)

    2003-07-01

    In this article an analysis is presented of the typical damages in steam and gas turbine rotors made of Cr-Mo-V low alloy steels. An analysis of the weldability of the Cr-Mo-V steel is carried out and a classification of the possible types of repairs of the turbine rotors is presented, starting off from the causes and ways of presentation of the faults/deterioration of the rotor materials during the operation of the turbine. With base on the damages detected in the rotor of a gas turbine of 20.65 MW, the development of the repairing technology carried out by weld in site is presented. After the repair process, the rotor was put again in operation. [Spanish] En este articulo se presenta un analisis de los danos tipicos en rotores de turbinas de vapor y de gas fabricados con aceros de baja aleacion al Cr-Mo-V. Se lleva a cabo un analisis de la soldabilidad de los aceros al Cr-Mo-V y se presenta una clasificacion de los posibles tipos de reparaciones de los rotores de turbinas, partiendo de las causas y modos de presentacion de las fallas/deterioro del material de los rotores durante la operacion de la turbina. Con base en los danos detectados en el rotor de una turbina de gas de 20.65 MW, se presenta el desarrollo de la tecnologia de reparacion por soldadura llevada a cabo en sitio. Despues del proceso de reparacion, el rotor fue puesto nuevamente en servicio.

  14. Structural integrity analysis of a steam turbine

    International Nuclear Information System (INIS)

    Villagarcia, Maria P.

    1997-01-01

    One of the most critical components of a power utility is the rotor of the steam turbine. Catastrophic failures of the last decades have promoted the development of life assessment procedures for rotors. The present study requires the knowledge of operating conditions, component geometry, the properties of materials, history of the component, size, location and nature of the existing flaws. The aim of the present work is the obtention of a structural integrity analysis procedure for a steam turbine rotor, taking into account the above-mentioned parameters. In this procedure, a stress thermal analysis by finite elements is performed initially, in order to obtain the temperature and stress distribution for a subsequent analysis by fracture mechanics. The risk of a fast fracture due to flaws in the central zone of the rotor is analyzed. The procedure is applied to an operating turbine: the main steam turbine of the Atucha I nuclear power utility. (author)

  15. Steam turbine installations

    International Nuclear Information System (INIS)

    Bainbridge, A.

    1976-01-01

    The object of the arrangement described is to enable raising steam for driving steam turbines in a way suited to operating with liquid metals, such as Na, as heat transfer medium. A preheated water feed, in heat transfer relationship with the liquid metals, is passed through evaporator and superheater stages, and the superheated steam is supplied to the highest pressure stage of the steam turbine arrangement. Steam extracted intermediate the evaporator and superheater stages is employed to provide reheat for the lower pressure stage of the steam turbine. Only a major portion of the preheated water feed may be evaporated and this portion separated and supplied to the superheater stage. The feature of 'steam to steam' reheat avoids a second liquid metal heat transfer and hence represents a simplification. It also reduces the hazard associated with possible steam-liquid metal contact. (U.K.)

  16. Optimization of Root Section for Ultra-long Steam Turbine Rotor Blade

    Science.gov (United States)

    Hála, Jindřich; Luxa, Martin; Šimurda, David; Bobčík, Marek; Novák, Ondřej; Rudas, Bartoloměj; Synáč, Jaroslav

    2018-04-01

    This study presents the comparison of aerodynamic performances of two successive designs of the root profiles for the ultra-long rotor blade equipped with a straight fir-tree dovetail. Since aerodynamic and strength requirements laid upon the root section design are contradictory, it is necessary to aerodynamically optimize the design within the limits given by the foremost strength requirements. The most limiting criterion of the static strength is the size of the blade cross-section, which is determined by the number of blades in a rotor and also by the shape and size of a blade dovetail. The aerodynamic design requires mainly the zero incidence angle at the inlet of a profile and in the ideal case ensures that the load does not exceed a limit load condition. Moreover, the typical root profile cascades are transonic with supersonic exit Mach number, therefore, the shape of a suction side and a trailing edge has to respect transonic expansion of a working gas. In this paper, the two variants of root section profile cascades are compared and the aerodynamic qualities of both variants are verified using CFD simulation and two mutually independent experimental methods of measurements (optical and pneumatic).

  17. Cracking of low-pressure steam turbine rotor discs in nuclear power plants

    International Nuclear Information System (INIS)

    McMinn, A.; Burghard, H.C. Jr.; Lyle, F.F. Jr.; Leverant, G.R.

    1984-01-01

    This paper describes the results of several metallurgical analyses of retired low pressure (LP) turbine discs that had suffered in-service cracking. Cracks were found in four locations; keyways, bores, web faces and rim attachment areas. In every case, the metallurgical analyses identified intergranular stress corrosion cracking (IGSCC) as the operative mechanism. The cracks normally have been filled with iron oxides; but chlorides, sulphates, carbonates, copper and copper oxide have been found in, or near cracks. In some cases deposits have been strongly alkaline. However, no specific corrodent has been identified as being uniquely responsible for the cracking in any of the discs. In every case, the disc materials met all mechanical-properties and chemical-composition requirements, and had normal microstructures

  18. Borosonic inspection and remaining useful operational life estimation of steam turbine rotors; Inspeccion borosonica y estimacion de vida remanente de rotores de turbinas de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Carnero P, Jose A; Dorantes G, Oscar; Munoz Q, Rodolfo; Serrano R, Luis E. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

    2004-07-01

    The turbo-generators used in the electric power generation frequently go through transitory operations (start ups, shut downs or power changes). Such actions cause that certain critical components of the turbines, such as rotors and casings, are put under cycles of repetitive stresses, which consume its useful life. The frequency whereupon these transitory thermal cycles happen result in the presence of high thermo-mechanical stresses that produce fatigue (damage) in the rotor material. With time, at the increase of the material fatigue, fissures form that can inclusively lead to severe, catastrophic faults. The borosonic inspection consists in introducing and positioning an automatic probe in the central drill of the rotor, this allows the non-destructive inspection with longitudinal ultrasonic beam, ultrasonic cross-sectional and ultrasonic superficial. This way, it is possible to detect and locate geometric discontinuities (superficial and volumetric), in at least 100 mm of depth from the drill surface in its entire periphery and throughout the rotor length. [Spanish] Los turbogeneradores empleados en la generacion de energia electrica con frecuencia realizan operaciones transitorias (arranques, paros o cambios de potencia). Acciones tales, provocan que ciertos componentes criticos de las turbinas, como los rotores y carcasas, sean sometidos a ciclos de esfuerzos repetitivos, lo que consume su vida util. La frecuencia con que ocurren estos ciclos termicos transitorios da como resultado la presencia de altos esfuerzos termomecanicos que producen una fatiga (dano) en el material del rotor. Con el tiempo, al incrementarse la fatiga del material, se forman fisuras que pueden conducir a fallas severas, catastroficas inclusive. La inspeccion borosonica consiste en introducir y posicionar una sonda automatica en el barreno central del rotor, ello permite la inspeccion no destructiva con haz ultrasonico longitudinal, haz ultrasonico transversal y haz ultrasonico

  19. Boresonic inspection of steam turbine and generator spindles with the Tomoscan

    International Nuclear Information System (INIS)

    Dube, N.; Bertholotti, D.; Yates, D.

    1990-01-01

    Steam turbine rotors in power utility plants can generate cracks and ultimately fail after long period of use. The inspection of rotors is done on a regular basis and particular attention is paid to areas near bore holes. An automated ultrasound system has been developed to control and ensure the quality of rotor bore holes of steam turbine rotors

  20. Wet-steam erosion of steam turbine disks and shafts

    International Nuclear Information System (INIS)

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-01

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  1. Criteria for the provision and assembly of the rotor blades of a 300 MW low pressure steam turbine for electrical generation; Criterios para el suministro y ensambles de la alabes de rotor de turbina de vapor de 300 MW baja presion para generacion electrica

    Energy Technology Data Exchange (ETDEWEB)

    Bertin, Galo; Felix, Jorge A; Quijano, Octavio [Especialistas en Turbopartes, S.A. de C.V., Queretaro, Queretaro (Mexico)

    2007-11-15

    This paper presents some of the main criteria to consider from the inspection, disassembling and assembly of blades with different root types of a turbine rotor of steam turbines for power generation, having as an aim to count on a reliable rotor, fulfilling with the equipment original design and norms and international standards. [Spanish] Este trabajo presenta algunos de los criterios principales a considerar desde la inspeccion, desmontaje y montaje de alabes de diferentes tipos de raiz de un rotor de turbinas de vapor de generacion electrica, teniendo como finalidad contar con un rotor confiable, cumpliendo con el diseno original del equipo y con normas y estandares internacionales.

  2. Rotor and wind turbine formalism

    DEFF Research Database (Denmark)

    Branlard, Emmanuel Simon Pierre

    2017-01-01

    The main conventions used in this book for the study of rotors are introduced in this chapter. The main assumptions and notations are provided. The formalism specific to wind turbines is presented. The forces, moments, velocities and dimensionless coefficients used in the study of rotors...

  3. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  4. Steam turbines for the future

    International Nuclear Information System (INIS)

    Trassl, W.

    1988-01-01

    Approximately 75% of the electrical energy produced in the world is generated in power plants with steam turbines (fossil and nuclear). Although gas turbines are increasingly applied in combined cycle power plants, not much will change in this matter in the future. As far as the steam parameters and the maximum unit output are concerned, a certain consolidation was noted during the past decades. The standard of development and mathematical penetration of the various steam turbine components is very high today and is applied in the entire field: For saturated steam turbines in nuclear power plants and for steam turbines without reheat, with reheat and with double reheat in fossil-fired power plants and for steam turbines with and without reheat in combined cycle power plants. (orig.) [de

  5. Liquid-phase problems in steam turbine LP stages

    International Nuclear Information System (INIS)

    Blanc-Feraud, P.

    1978-01-01

    Wet steam formation owing to incipient condensation in final steam turbine pressure stages results in a loss of efficiency and possible rotor blading erosion. The effects of erosion are now clearly understood and quite easily counteracted, but loss of thermodynamics, mechanical and aerodynamic efficiency is still a problem. Only the final LP stages of conventional power station plant operate with wet steam, whereas nuclear plant turbines use it to produce most of their total output [fr

  6. Nondestructive examination of solid steam turbine rotors in new condition and after a long period of operation

    International Nuclear Information System (INIS)

    Mayer, K.H.; Heinrich, D.; Prestel, W.

    1990-01-01

    By abandoning the axial center bore the drawbacks of the rotor with a center bore, i.e. double stressing in the boundary region of the bore and exposure of defects at the surface of the bore; an adverse condition from the fracture mechanics aspect were eliminated, thereby resulting in a higher safety potential for the unbored rotor against brittle failure. This increase in safety is readily quantified by the linear-elastic fracture mechanics laws adopted since around 1970 for the evaluation of crack and brittle. For an LP rotor with a fracture toughness of FATT 50 with plus 25 degree C the critical crack size for brittle failure is plotted as a function of the tangential stress and the rotor temperature - at the left for the rotor without a center bore and at the right for the rotor with a center bore. For the present case of a highly-stressed LP rotor with a cold-start temperature of 40 degree C the critical crack size for the rotor without a center bore is 83 mm whereas for the rotor with a center bore it is only 13.6 mm. The higher safety potential of rotors without a center bore is also readily confirmed by an analysis of publications on turbogenerator rotors which have burst to 71. Of the 23 cases of brittle failures on record since 1910, there has so far only been one incident where a rotor without a center bore has been destroyed by brittle failure. This particular rotor - at a cold start temperature of 15 degree C - had an eccentrically oriented defect, about 60 mm in size, which in the new state of the rotor had clearly been underestimated in its size by ultrasonic examination. The extraordinary size of the defect was established to be due to adverse geometry of the 200 t ingot and an inadequate capacity of the forging press

  7. Some perspective decisions for the regeneration system equipment of the thermal and nuclear power plants decreasing the probability of water ingress into the turbine and rotor acceleration by return steam flow

    Science.gov (United States)

    Trifonov, N. N.; Svyatkin, F. A.; Sintsova, T. G.; Ukhanova, M. G.; Yesin, S. B.; Nikolayenkova, E. K.; Yurchenko, A. Yu.; Grigorieva, E. B.

    2016-03-01

    The regeneration system heaters are one of the sources of possible ingress of the water into the turbine. The water penetrates into the turbine either at the heaters overflow or with the return flow of steam generated when the water being in the heater boils up in the dynamic operation modes or at deenergization of the power-generating unit. The return flow of steam and water is dangerous to the turbine blades and can result in the rotor acceleration. The known protective devices used to prevent the overflow of the low-pressure and high-pressure heaters (LPH and HPH), of the horizontal and vertical heaters of heating-system water (HWH and VWH), as well as of the deaerators and low-pressure mixing heaters (LPMH) were considered. The main protective methods of the steam and water return flows supplied by the heaters in dynamic operation modes or at deenergization of the power-generating unit are described. Previous operating experience shows that the available protections do not fully prevent water ingress into the turbine and the rotor acceleration and, therefore, the development of measures to decrease the possibility of ingress of the water into the turbine is an actual problem. The measures allowing eliminating or reducing the water mass in the heaters are expounded; some of them were designed by the specialists of OAO Polzunov Scientific and Development Association on Research and Design of Power Equipment (NPO CKTI) and are efficiently introduced at heat power plants and nuclear power plants. The suggested technical solutions allow reducing the possibility of the water ingress into the turbine and rotor acceleration by return steam flow in the dynamic operation modes or in the case of power generating unit deenergization. Some of these solutions have been tested in experimental-industrial exploitation and can be used in industry.

  8. Effect of composition, heat treatment and processing technologies on the microstructure and properties of HP and IP rotors of large steam turbines from 1CrMoV steels

    Energy Technology Data Exchange (ETDEWEB)

    Tchizhik, A.A. [The Polzunov Central Boiler and Turbine Institute, Department the Fatigue Life of Materials for Power Plant Equipment, St. Petersburg (Russian Federation)

    1998-12-31

    In the presentation the evolution of the technology manufacturing of the large forging from the 1CrMoV steels and the results complex of the long time investigations rotors on virgin state and after different operation times is analyzed. Among the information there are the criterion of the optimization of the composition steel service properties, especially super long - term creep resistance, creep fracture and long time cracks resistance. Two safety coefficients: stress (SSC) and time safety coefficient (TSC) must be used for calculations of the possibility prolongation service life of HP and IP rotors for large steam turbines. (orig.) 11 refs.

  9. Effect of composition, heat treatment and processing technologies on the microstructure and properties of HP and IP rotors of large steam turbines from 1CrMoV steels

    Energy Technology Data Exchange (ETDEWEB)

    Tchizhik, A A [The Polzunov Central Boiler and Turbine Institute, Department the Fatigue Life of Materials for Power Plant Equipment, St. Petersburg (Russian Federation)

    1999-12-31

    In the presentation the evolution of the technology manufacturing of the large forging from the 1CrMoV steels and the results complex of the long time investigations rotors on virgin state and after different operation times is analyzed. Among the information there are the criterion of the optimization of the composition steel service properties, especially super long - term creep resistance, creep fracture and long time cracks resistance. Two safety coefficients: stress (SSC) and time safety coefficient (TSC) must be used for calculations of the possibility prolongation service life of HP and IP rotors for large steam turbines. (orig.) 11 refs.

  10. Development of the monoblock rotor for large scale LP turbine

    International Nuclear Information System (INIS)

    Ninomiya, Satoshi; Kashiwahara, Katsuto

    1981-01-01

    One of the important points in large steam turbines is the long last stage blades. So far, rotor disks were shrink-fitted to a shaft, but recently, the operation of steam turbines requires frequent start and stop, and is subjected to frequent load variation. In order to improve the reliability of steam turbines drastically under such situation, the large rotors of one-body forging type have been demanded. Hitachi Ltd. Manufactured a large rotor of one-body forging type for trial, and in order to confirm its reliability, the rotation test simulating the temperature distribution in the operation of steam turbines was carried out. The large material must be thoroughly forged to the inner part, and the effect of heat treatment reaches to the whole body, thus the prescribed chemical composition and mechanical properties must be obtained. The material must be homogeneous and stable to the thermal effect in operation. The largest outside diameter of the rotor is about 2.5 m, the shaft length is 12 m, and the finished weight is 220 t. A 500 t ingot of Ni-Cr-Mo-V steel was used. As the results of various tests, it was confirmed that the material was clean and homogeneous, and had good mechanical properties. Also the material was sufficiently thermally stable in the heating deflection measurement. In the high speed rotation test at the actual temperature, the vibration of the rotor was very small, and the good result was obtained. (Kako, I.)

  11. Large steam turbines for nuclear power stations. Output growth prospects

    International Nuclear Information System (INIS)

    Riollet, G.; Widmer, M.; Tessier, J.

    1975-01-01

    The rapid growth of the output of nuclear reactors, even if temporary settlement occurs, leads the manufacturer to evaluate, at a given time, technological limitations encountered. The problems dealing with the main components of turbines: steam path, rotors and stators steam valves, controle devices, shafts and bearings, are reviewed [fr

  12. Remaining life assessment of a high pressure turbine rotor

    International Nuclear Information System (INIS)

    Nguyen, Ninh; Little, Alfie

    2012-01-01

    This paper describes finite element and fracture mechanics based modelling work that provides a useful tool for evaluation of the remaining life of a high pressure (HP) steam turbine rotor that had experienced thermal fatigue cracking. An axis-symmetrical model of a HP rotor was constructed. Steam temperature, pressure and rotor speed data from start ups and shut downs were used for the thermal and stress analysis. Operating history and inspection records were used to benchmark the damage experienced by the rotor. Fracture mechanics crack growth analysis was carried out to evaluate the remaining life of the rotor under themal cyclic loading conditions. The work confirmed that the fracture mechanics approach in conjunction with finite element modelling provides a useful tool for assessing the remaining life of high temperature components in power plants.

  13. Optimization of wind turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Nygaard, Tor Anders

    1999-07-01

    The Constrained Steepest Descent method has been applied to the optimization of wind turbine rotors through the development of a numerical model. The model consists of an optimization kernel, an aerodynamic model, a structural dynamic model of a rotating beam, and a cost model for the wind turbine. The cost of energy is minimized directly by varying the blade design, the rotational speed and the resulting design of the drive-train and tower. The aerodynamic model is a combination of a fast engineering model based on strip-theory and two and three-dimensional Euler solvers. The two-dimensional Euler solver is used for generation of pre-stall airfoil data. Comparisons with experimental data verify that the engineering model effectively approximates non-stalled flow, except at the blade tip. The three-dimensional Euler solver is in good agreement with the experimental data at the tip, and is therefore a useful supplement for corrections of the tip-loss model, and evaluation of an optimized design. The structural dynamic model evaluates stresses and deformations for the blade. It is based on constitutive relations for a slender beam that are solved with the equations of motions using a finite-difference method. The cost model evaluates the design change of the wind turbine and the resulting costs that occur when a change in blade design modifies the blade mass and the overall forces. The cost model is based on engineering design rules for the drive-train and tower. The model was applied using a Danish 600 kW wind turbine as a reference. Two rotors were optimized using traditional NACA airfoils and a new low-lift airfoil family developed specifically for wind turbine purposes. The cost of energy decreased four percent for the NACA rotor, and seven percent for the low-lift rotor. Optimizations with a high number of degrees of freedom show that a designer has considerable flexibility in choosing some primary parameters such as rated power and rotor diameter, if the rest

  14. Technical diagnostics of steam turbines

    International Nuclear Information System (INIS)

    Vlckova, B.; Drahy, J.

    1987-01-01

    This paper deals with practical experience in application of technical diagnostics methods to steam turbines, in particular using pedestal and shaft vibration measurements as well as estimation of bearing metal temperature and ultrasound emission signals. An estimation of effectiveness of the diagnostics methods used is given on the basis of experimental investigations made on a 30-MW turbine. (author)

  15. Super titanium blades for advanced steam turbines

    International Nuclear Information System (INIS)

    Coulon, P.A.

    1990-01-01

    In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

  16. Steam turbines for PWR stations

    International Nuclear Information System (INIS)

    Muscroft, J.

    1989-01-01

    The thermodynamic cycle requirements and mechanical design features applying to modern GEC 3000 rev/min steam turbines for pressurised water reactor power stations are reviewed. The most recent developments include machines of 630 MW and 985 MW output which are currently under construction. The importance of service experience with nuclear wet steam turbines associated with a variety of types of water cooled reactor and its relevance to the design of modern 3000 rev/min turbines for pressurised water reactor applications is emphasised. (author)

  17. Steam turbines for nuclear power plants

    International Nuclear Information System (INIS)

    Kosyak, Yu.F.

    1978-01-01

    Considered are the peculiarities of the design and operation of steam turbines, condensers and supplementary equipment of steam turbines for nuclear power plants; described are the processes of steam flow in humid-steam turbines, calculation and selection principles of main parameters of heat lines. Designs of the turbines installed at the Charkov turbine plant are described in detail as well as of those developed by leading foreign turbobuilding firms

  18. Multiple piece turbine rotor blade

    Science.gov (United States)

    Jones, Russell B; Fedock, John A

    2013-05-21

    A multiple piece turbine rotor blade with a shell having an airfoil shape and secured between a spar and a platform with the spar including a tip end piece. a snap ring fits around the spar and abuts against the spar tip end piece on a top side and abuts against a shell on the bottom side so that the centrifugal loads from the shell is passed through the snap ring and into the spar and not through a tip cap dovetail slot and projection structure.

  19. Materials for advanced ultrasupercritical steam turbines

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries Of Ohio Inc., Independence, OH (United States); Shingledecker, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Saha, Deepak [Energy Industries Of Ohio Inc., Independence, OH (United States); Thangirala, Mani [Energy Industries Of Ohio Inc., Independence, OH (United States); Booras, George [Energy Industries Of Ohio Inc., Independence, OH (United States); Powers, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Riley, Colin [Energy Industries Of Ohio Inc., Independence, OH (United States); Hendrix, Howard [Energy Industries Of Ohio Inc., Independence, OH (United States)

    2015-12-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using

  20. Diagnosis of wind turbine rotor system

    DEFF Research Database (Denmark)

    Niemann, Hans Henrik; Mirzaei, Mahmood; Henriksen, Lars Christian

    2016-01-01

    is based on available standard sensors on wind turbines. The method can be used both on-line as well as off-line. Faults or changes in the rotor system will result in asymmetries, which can be monitored and diagnosed. This can be done by using the multi-blade coordinate transformation. Changes in the rotor......This paper describes a model free method for monitoring and fault diagnosis of the elements in a rotor system for a wind turbine. The diagnosis as well as the monitoring is done without using any model of the wind turbine and the applied controller or a description of the wind profile. The method...

  1. Steam Turbine Flow Path Seals (a Review)

    Science.gov (United States)

    Neuimin, V. M.

    2018-03-01

    Various types of shroud, diaphragm, and end seals preventing idle leak of working steam are installed in the flow paths of steam turbine cylinders for improving their efficiency. Widely known labyrinth seals are most extensively used in the Russian turbine construction industry. The category of labyrinth seals also includes seals with honeycomb inserts. The developers of seals with honeycomb inserts state that the use of such seals makes it possible to achieve certain gain due to smaller leaks of working fluid and more reliable operation of the system under the conditions in which the rotor rotating parts may rub against the stator elements. However, a positive effect can only be achieved if the optimal design parameters of the honeycomb structure are fulfilled with due regard to the specific features of its manufacturing technology and provided that this structure is applied in a goal-seeking manner in the seals of steam and gas turbines and compressors without degrading their vibration stability. Calculated and preliminary assessments made by experts testify that the replacement of conventional labyrinth seals by seals with honeycomb inserts alone, due to which the radial gaps in the shroud seal can be decreased from 1.5 to 0.5 mm, allows the turbine cylinder efficiency to be increased at the initial stage by approximately 1% with the corresponding gain in the turbine set power output. The use of rectangular-cellular seals may result, according to estimates made by their developers, in a further improvement of turbine efficiency by 0.5-1.0%. The labor input required to fabricate such seals is six to eight times smaller than that to fabricate labyrinth seals with honeycomb inserts. Recent years have seen the turbine construction companies of the United States and Germany advertising the use of abradable (sealing) coatings (borrowed from the gas turbine construction technology) in the turbine designs instead of labyrinth seals. The most efficient performance of

  2. Concept of turbines for ultrasupercritical, supercritical, and subcritical steam conditions

    Science.gov (United States)

    Mikhailov, V. E.; Khomenok, L. A.; Pichugin, I. I.; Kovalev, I. A.; Bozhko, V. V.; Vladimirskii, O. A.; Zaitsev, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.

    2017-11-01

    The article describes the design features of condensing turbines for ultrasupercritical initial steam conditions (USSC) and large-capacity cogeneration turbines for super- and subcritical steam conditions having increased steam extractions for district heating purposes. For improving the efficiency and reliability indicators of USSC turbines, it is proposed to use forced cooling of the head high-temperature thermally stressed parts of the high- and intermediate-pressure rotors, reaction-type blades of the high-pressure cylinder (HPC) and at least the first stages of the intermediate-pressure cylinder (IPC), the double-wall HPC casing with narrow flanges of its horizontal joints, a rigid HPC rotor, an extended system of regenerative steam extractions without using extractions from the HPC flow path, and the low-pressure cylinder's inner casing moving in accordance with the IPC thermal expansions. For cogeneration turbines, it is proposed to shift the upper district heating extraction (or its significant part) to the feedwater pump turbine, which will make it possible to improve the turbine plant efficiency and arrange both district heating extractions in the IPC. In addition, in the case of using a disengaging coupling or precision conical bolts in the coupling, this solution will make it possible to disconnect the LPC in shifting the turbine to operate in the cogeneration mode. The article points out the need to intensify turbine development efforts with the use of modern methods for improving their efficiency and reliability involving, in particular, the use of relatively short 3D blades, last stages fitted with longer rotor blades, evaporation techniques for removing moisture in the last-stage diaphragm, and LPC rotor blades with radial grooves on their leading edges.

  3. Innovative multi rotor wind turbine designs

    Energy Technology Data Exchange (ETDEWEB)

    Kale, S.A.; Sapali, S.N. [College of Engineering. Mechanical Engineering Dept, Pune (India)

    2012-07-01

    Among the renewable energy sources, today wind energy is the most recognized and cost effective. Developers and researchers in this sector are optimistic and continuously working innovatively to improve the technology. The wind power obtained is proportional to the swept area of wind turbine. The swept area is increased by using a single rotor of large diameter or multi rotors in array. The rotor size is growing continuously with mature technology. Multi rotor technology has a long history and the multi rotor concept persists in a variety of modern innovative systems but the concept has fallen out of consideration in mainstream design from the perception that is complex and unnecessary as very large single rotor units are now technically feasible. This work addresses the evaluation of different multi rotor wind turbine systems. These innovative wind turbines are evaluated on the basis of feasibility, technological advantages, security of expected power performance, cost, reliability, impact of innovative system, comparison with existing wind turbine design. The findings of this work will provide guidelines for the practical and economical ways for further research on the multi rotor wind turbines. (Author)

  4. Optimal design of marine steam turbine

    International Nuclear Information System (INIS)

    Liu Chengyang; Yan Changqi; Wang Jianjun

    2012-01-01

    The marine steam turbine is one of the key equipment in marine power plant, and it tends to using high power steam turbine, which makes the steam turbine to be heavier and larger, it causes difficulties to the design and arrangement of the steam turbine, and the marine maneuverability is seriously influenced. Therefore, it is necessary to apply optimization techniques to the design of the steam turbine in order to achieve the minimum weight or volume by means of finding the optimum combination of design parameters. The math model of the marine steam turbine design calculation was established. The sensitivities of condenser pressure, power ratio of HP turbine with LP turbine, and the ratio of diameter with height at the end stage of LP turbine, which influence the weight of the marine steam turbine, were analyzed. The optimal design of the marine steam turbine, aiming at the weight minimization while satisfying the structure and performance constraints, was carried out with the hybrid particle swarm optimization algorithm. The results show that, steam turbine weight is reduced by 3.13% with the optimization scheme. Finally, the optimization results were analyzed, and the steam turbine optimization design direction was indicated. (authors)

  5. Microfabricated rankine cycle steam turbine for power generation and methods of making the same

    Science.gov (United States)

    Frechette, Luc (Inventor); Muller, Norbert (Inventor); Lee, Changgu (Inventor)

    2009-01-01

    In accordance with the present invention, an integrated micro steam turbine power plant on-a-chip has been provided. The integrated micro steam turbine power plant on-a-chip of the present invention comprises a miniature electric power generation system fabricated using silicon microfabrication technology and lithographic patterning. The present invention converts heat to electricity by implementing a thermodynamic power cycle on a chip. The steam turbine power plant on-a-chip generally comprises a turbine, a pump, an electric generator, an evaporator, and a condenser. The turbine is formed by a rotatable, disk-shaped rotor having a plurality of rotor blades disposed thereon and a plurality of stator blades. The plurality of stator blades are interdigitated with the plurality of rotor blades to form the turbine. The generator is driven by the turbine and converts mechanical energy into electrical energy.

  6. Large nuclear steam turbine plants

    International Nuclear Information System (INIS)

    Urushidani, Haruo; Moriya, Shin-ichi; Tsuji, Kunio; Fujita, Isao; Ebata, Sakae; Nagai, Yoji.

    1986-01-01

    The technical development of the large capacity steam turbines for ABWR plants was partially completed, and that in progress is expected to be completed soon. In this report, the outline of those new technologies is described. As the technologies for increasing the capacity and heightening the efficiency, 52 in long blades and moisture separating heaters are explained. Besides, in the large bore butterfly valves developed for making the layout compact, the effect of thermal efficiency rise due to the reduction of pressure loss can be expected. As the new technology on the system side, the simplification of the turbine system and the effect of heightening the thermal efficiency by high pressure and low pressure drain pumping-up method based on the recent improvement of feed water quality are discussed. As for nuclear steam turbines, the actual records of performance of 1100 MW class, the largest output at present, have been obtained, and as a next large capacity machine, the development of a steam turbine of 1300 MWe class for an ABWR plant is in progress. It can be expected that by the introduction of those new technologies, the plants having high economical efficiency are realized. (Kako, I.)

  7. Cogeneration steam turbines from Siemens: New solutions

    Science.gov (United States)

    Kasilov, V. F.; Kholodkov, S. V.

    2017-03-01

    The Enhanced Platform system intended for the design and manufacture of Siemens AG turbines is presented. It combines organizational and production measures allowing the production of various types of steam-turbine units with a power of up to 250 MWel from standard components. The Enhanced Platform designs feature higher efficiency, improved reliability, better flexibility, longer overhaul intervals, and lower production costs. The design features of SST-700 and SST-900 steam turbines are outlined. The SST-700 turbine is used in backpressure steam-turbine units (STU) or as a high-pressure cylinder in a two-cylinder condensing turbine with steam reheat. The design of an SST-700 single-cylinder turbine with a casing without horizontal split featuring better flexibility of the turbine unit is presented. An SST-900 turbine can be used as a combined IP and LP cylinder (IPLPC) in steam-turbine or combined-cycle power units with steam reheat. The arrangements of a turbine unit based on a combination of SST-700 and SST-900 turbines or SST-500 and SST-800 turbines are presented. Examples of this combination include, respectively, PGU-410 combinedcycle units (CCU) with a condensing turbine and PGU-420 CCUs with a cogeneration turbine. The main equipment items of a PGU-410 CCU comprise an SGT5-4000F gas-turbine unit (GTU) and STU consisting of SST-700 and SST-900RH steam turbines. The steam-turbine section of a PGU-420 cogeneration power unit has a single-shaft turbine unit with two SST-800 turbines and one SST-500 turbine giving a power output of N el. STU = 150 MW under condensing conditions.

  8. Investigation of brush seals for application in steam turbines

    International Nuclear Information System (INIS)

    Zorn, Peter

    2012-01-01

    Brush seals have high potential for efficiency increase compared to conventional labyrinth seals in steam turbines. Due to less experience in operation today there is a lot of scepticism with customers of steam turbine manufacturers. Therefore this thesis is investigating characteristics of this type of seal. Experiments and numerical models will be presented, which lead to better knowledge about leakages and influence of flow through seal onto dynamics of rotor in comparison to labyrinth seals. This thesis is increasing area of experience and one more positive reference.

  9. Application of Computer Simulation to Identify Erosion Resistance of Materials of Wet-steam Turbine Blades

    Science.gov (United States)

    Korostelyov, D. A.; Dergachyov, K. V.

    2017-10-01

    A problem of identifying the efficiency of using materials, coatings, linings and solderings of wet-steam turbine rotor blades by means of computer simulation is considered. Numerical experiments to define erosion resistance of materials of wet-steam turbine blades are described. Kinetic curves for erosion area and weight of the worn rotor blade material of turbines K-300-240 LMP and atomic icebreaker “Lenin” have been defined. The conclusion about the effectiveness of using different erosion-resistant materials and protection configuration of rotor blades is also made.

  10. Remote inspection of steam turbine blades

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    During the past five years Reinhart and Associates, Inc. has been involved in remote examination of L-0 and L-1 steam turbine blade rows of in-place LP turbines using visual and eddy current techniques. These tests have concentrated on the trailing edge and blade-to-rotor attachment (Christmas tree) areas. These remote nondestructive examinations were performed through hand access ports of the inner shell. Since the remote scanning system was in a prototype configuration, the inspection was highly operator-dependent. Refinement of the scanning equipment would considerably improve the efficiency of the test; however, the feasibility of remote in-place inspection of turbine blades was established. To further improve this technology, and to provide for remote inspection of other areas of the blade and additional turbine designs, EPRI is funding a one-year project with Reinhart and Associates, Inc. This project will develop a new system that employs state-of-the-art multifrequency eddy current techniques, a miniature charged coupled device (CCD) television camera, and remote positioning equipment. Project results from the first six months are presented

  11. Dynamic life-time assessing method for the N1C700 turbine's rotor

    International Nuclear Information System (INIS)

    Popescu-Vifor, B.

    1993-01-01

    The N1C700 turbine's rotor subject to different sorts of stress variations was investigated through dynamic life-time assessing method. To obtain the temperature fields at different steam parameters inside the turbine components, a computer code named DENOPAR was developed

  12. Endoscopic inspection of steam turbines

    International Nuclear Information System (INIS)

    Maliniemi, H.; Muukka, E.

    1990-01-01

    For over ten years, Imatran Voima Oy (IVO) has developed, complementary inspection methods for steam turbine condition monitoring, which can be applied both during operation and shutdown. One important method used periodically during outages is endoscopic inspection. The inspection is based on the method where the internal parts of the turbine is inspected through access borings with endoscope and where the magnified figures of the internal parts is seen on video screen. To improve inspection assurance, an image-processing based pattern recognition method for cracks has been developed for the endoscopic inspection of turbine blades. It is based on the deduction conditions derived from the crack shape. The computer gives an alarm of a crack detection and prints a simulated image of the crack, which is then checked manually

  13. Recent technology for nuclear steam turbine-generator units

    International Nuclear Information System (INIS)

    Moriya, Shin-ichi; Kuwashima, Hidesumi; Ueno, Takeshi; Ooi, Masao

    1988-01-01

    As the next nuclear power plants subsequent to the present 1,100 MWe plants, the technical development of ABWRs was completed, and the plan for constructing the actual plants is advanced. As for the steam turbine and generator facilities of 1,350 MWe output applied to these plants, the TC6F-52 type steam turbines using 52 in long blades, moisture separation heaters, butterfly type intermediate valves, feed heater drain pumping-up system and other new technologies for increasing the capacity and improving the thermal efficiency were adopted. In this paper, the outline of the main technologies of those and the state of examination when those are applied to the actual plants are described. As to the technical fields of the steam turbine system for ABWRs, the improvement of the total technologies of the plants was promoted, aiming at the good economical efficiency, reliability and thermal efficiency of the whole facilities, not only the main turbines. The basic specification of the steam turbine facilities for 50 Hz ABWR plants and the main new technologies applied to the turbines are shown. The development of 52 in long last stage blades, the development of the analysis program for the coupled vibration of the large rotor system, the development of moisture separation heaters, the turbine control system, condensate and feed water system, and the generators are described. (Kako, I.)

  14. Wet steam wetness measurement in a 10 MW steam turbine

    Directory of Open Access Journals (Sweden)

    Kolovratník Michal

    2014-03-01

    Full Text Available The aim of this paper is to introduce a new design of the extinction probes developed for wet steam wetness measurement in steam turbines. This new generation of small sized extinction probes was developed at CTU in Prague. A data processing technique is presented together with yielded examples of the wetness distribution along the last blade of a 10MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

  15. Integration of a thermal stresses supervisory system and useful life of steam turbine rotors; Integracion de un sistema supervisorio de esfuerzos termicos y vida util de rotores de turbinas de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Carnero, Antonio; Serrano, Luis E. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Nebradt, G. Jesus; Leyva, M. Luis [Comision Federal de Electricidad, Mexico, D.F. (Mexico)

    2007-11-15

    The turbine wheels undergo high thermal and mechanical stresses caused by the requirements of their operation. This causes a mechanical damage (fatigue) that is accumulated according to the frequency whereupon the different operation ways (cold starts, lukewarm or hot) happen. On the other hand, the greater efficiency of power stations of combined cycle with respect to conventional power stations is reflected in a greater production cost of the electrical energy, which has forced to that conventional generation units designed to operate on base load, now are used as variable load units to satisfy the demand during the peak hours. The former, rebounds in a greater frequency of operations of shut downs and hot starts of turbines, reason why the fatigue damage will be increased when changing its operating range. In Mexico turbines there are turbines that have been 15 or 20 years in operation and that do not have a thermal stresses supervisor, reason why when changing their load operation from base load to variable load it is essential to install a rotor supervisor of thermal efforts, with the purpose of limiting or reducing the thermal stresses and in this way reduce the fatigue damage to extend their useful life. The article deals over the integration of a supervisory system of thermal stresses, that from the operation parameters of the turbine, determines the temperature gradient in the labyrinth seals zone between the control passage and the first passage of the high pressure section of the rotor, the thermal and mechanical stresses and the fatigue are calculated, determining the consumption of the useful life for each operation cycle (shutdown and starting). [Spanish] Los rotores de turbina experimentan altas esfuerzos termicos y mecanicos causados por los requerimientos de su operacion. Esto causa un dano mecanico (fatiga) que se acumula de acuerdo a la frecuencia con que los diferentes modos de operacion (arranques en frio, tibio o caliente) suceden. Por otro

  16. Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor

    International Nuclear Information System (INIS)

    Choi, Woo Sung; Song, Gee Wook; Kim, Bum Shin; Chang, Sung Ho; Fleury, Eric

    2011-01-01

    It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed

  17. Moving blade for steam turbines with axial flow

    International Nuclear Information System (INIS)

    Raschke, K.; Wehle, G.

    1976-01-01

    The invention concerns the improvement of the production of moving blades for steam turbines with axial flow, especially of multi-blades produced by welding of the top plates. It is proposed to weld the top plates before the moving blades are fitted into the rotor. Welding is this made much easier and can be carried out under protective gas and with better results. (UWI) [de

  18. Gas Turbine Engine Having Fan Rotor Driven by Turbine Exhaust and with a Bypass

    Science.gov (United States)

    Suciu, Gabriel L. (Inventor); Chandler, Jesse M. (Inventor)

    2016-01-01

    A gas turbine engine has a core engine incorporating a core engine turbine. A fan rotor is driven by a fan rotor turbine. The fan rotor turbine is in the path of gases downstream from the core engine turbine. A bypass door is moveable from a closed position at which the gases from the core engine turbine pass over the fan rotor turbine, and moveable to a bypass position at which the gases are directed away from the fan rotor turbine. An aircraft is also disclosed.

  19. Control device for steam turbine

    International Nuclear Information System (INIS)

    Hoshi, Hiroyuki.

    1993-01-01

    A power load imbalance detection circuit detects a power load imbalance when a load variation coefficient is large and output-load deviation is great. Then, it self-holds and causes a timer to start counting up and releases the self-holding after the elapse of a certain period of time. Upon load separation caused by system accidents, the power load imbalance detection circuit operates along with the increase of turbine rpm, to operate the control valve abrupt closing circuit and a bypassing value abrupt opening circuit. Then, self-holding of the power load imbalance detection circuit is released and, subsequently, a steam control value and a bypass valve are controlled by a control valve flow rate demand signal and a bypass flow rate demand signal determined by an entire main steam flow rate signal and a speed/load control signal. Accordingly, the turbine rpm is settled to about a rated rpm. This enables to avoid reactor shutdown upon occurrence of load interruption. (I.N.)

  20. Repair of steam turbines by welding

    International Nuclear Information System (INIS)

    Bohnstedt, H.J.; Loebert, P.

    1987-01-01

    In some cases, turbine parts can be repaired by welding, even rotating parts such as the shaft or the blades. Practical examples of successful repair work are explained, as for instance: welding of the last web of the turbine wheel of two MD-rotors, repair of erosion damage on turbine blades, of solid-matter erosion on a medium-pressure blading, or welding repair of a high-pressure turbine casing. (DG) [de

  1. Wind Turbine Rotors with Active Vibration Control

    DEFF Research Database (Denmark)

    Svendsen, Martin Nymann

    that the basic modes of a wind turbine blade can be effectively addressed by an in-blade ‘active strut’ actuator mechanism. The importance of accounting for background mode flexibility is demonstrated. Also, it is shown that it is generally possible to address multiple beam modes with multiple controllers, given...... in the targeted modes and the observed spill-over to other modes is very limited and generally stabilizing. It is shown that physical controller positioning for reduced background noise is important to the calibration. By simulation of the rotor response to both simple initial conditions and a stochastic wind......This thesis presents a framework for structural modeling, analysis and active vibration damping of rotating wind turbine blades and rotors. A structural rotor model is developed in terms of finite beam elements in a rotating frame of reference. The element comprises a representation of general...

  2. Theorical and experimental study of the induced forces by the mixed, divergent, convergent and straight labyrinth of seal systems on the steam turbines, gas turbines and compressor rotors; Estudio teorico-experimental de las fuerzas inducidas por los sistemas de sellos de laberinto rectos, convergentes, divergentes y mixtos sobre los rotores de turbinas de vapor, turbinas de gas y compresores

    Energy Technology Data Exchange (ETDEWEB)

    Salazar San Andres, Octavio Ramon

    1991-12-31

    A theoretical and experimental research is conducted in order to determine the labyrinth seal forces, as well as the stiffness and damping coefficients for straight, convergent, divergent, and combined shapes on turbine and compressor rotors. The mathematical model is deduced on the basis of the single volume method and its solution is obtained by the perturbation procedure. The validation is achieved with published results. Experimental work carried out on a test bench is described in the text. This involved labyrinth seals with straight, convergent, and divergent profiles, as the published information relating to mixed type is sufficient to perform the evaluation. The conclusions demonstrate that the model is able to predict and determine the performance of labyrinth seals based on forces and rotordynamic coefficients for static and dynamic motions. Finally, tests on real steam turbines of 300 MW are recommended. In this case the high pressures and use of wheels with strips on the periphery and supported by the upper part of blades, increase the susceptibility of self excited subsynchronous vibrations. [Espanol] Se presenta una investigacion teorica-experimental relacionada con la obtencion y validacion de un modelo matematico capaz de predecir las fuerzas y los coeficientes de rigidez y amortiguamiento de los sellos de laberinto de tipo recto, convergente, divergente y mixto que se emplean en turbinas y compresores tanto terrestres como aereos. El modelo matematico propuesto se deduce a partir del metodo de un solo volumen y su solucion se obtiene a traves de metodos perturbatorios. La validacion del mismo se consigue al comparar con resultados experimentales publicados en revistas especializadas y con los datos medidos en un banco de pruebas cuya descripcion se incluye en el trabajo, cualculado para sellos rectos, convergentes y divergentes, ya que la informacion publicada respecto al tipo mixto o combinado es suficiente. Las conclusiones de la investigacion

  3. Rotor Design for Diffuser Augmented Wind Turbines

    Directory of Open Access Journals (Sweden)

    Søren Hjort

    2015-09-01

    Full Text Available Diffuser augmented wind turbines (DAWTs can increase mass flow through the rotor substantially, but have often failed to fulfill expectations. We address high-performance diffusers, and investigate the design requirements for a DAWT rotor to efficiently convert the available energy to shaft energy. Several factors can induce wake stall scenarios causing significant energy loss. The causality between these stall mechanisms and earlier DAWT failures is discussed. First, a swirled actuator disk CFD code is validated through comparison with results from a far wake swirl corrected blade-element momentum (BEM model, and horizontal-axis wind turbine (HAWT reference results. Then, power efficiency versus thrust is computed with the swirled actuator disk (AD code for low and high values of tip-speed ratios (TSR, for different centerbodies, and for different spanwise rotor thrust loading distributions. Three different configurations are studied: The bare propeller HAWT, the classical DAWT, and the high-performance multi-element DAWT. In total nearly 400 high-resolution AD runs are generated. These results are presented and discussed. It is concluded that dedicated DAWT rotors can successfully convert the available energy to shaft energy, provided the identified design requirements for swirl and axial loading distributions are satisfied.

  4. Wet steam turbines for CANDU-Reactors

    International Nuclear Information System (INIS)

    Westmacott, C.H.L.

    1977-01-01

    The technical characteristics of 4 wet steam turbine aggregates used in the Pickering nuclear power station are reported on along with operational experience. So far, the general experience was positive. Furthermore, plans are mentioned to use this type of turbines in other CANDU reactors. (UA) [de

  5. Investigations of the microstructural stability of wrought Ni-(Fe)-based syperalloys for steam turbine rotor application beyond 700 C; Untersuchungen der Strukturstabilitaet von Ni-(Fe)-Basislegierungen fuer Rotorwellen in Dampfturbinen mit Arbeitstemperaturen ueber 700 C

    Energy Technology Data Exchange (ETDEWEB)

    Seliga, T.

    2005-07-01

    There is a continuous trend to improve the efficiency of modern power plants with steam turbine require operating steam temperature from 700 to 720 C. For substantial parts like turbine rotors and discs this means increased requirements on the high temperature resistance, which can not longer be fulfilled by the presently used steel. As new materials for the components, which are thermo-mechanically loaded, only Ni-based superalloys are suitable for their fabrication, structure stability and thermo-mechanical characteristics. With view on creep and creep crack growth resistance as suitable candidates in the context a DFG research project wrought Ni-based superalloy Waspaloy and Ni-Fe-based alloy Inconel 706 were selected, which exhibited different hardening mechanisms. Waspaloy is a {gamma}'-hardened material with small portion of carbides on the grain boundaries. Inconel 706 is a particle hardened alloy with a very complex microstructure, it consists of {gamma}', {gamma}{sup ''}-particle, {eta}-phase und carbides. Concerning to their castability, forgeability, creep and creep crack growth and microstructural stability these candidate materials have been investigated and modelled. The knowledge about their long time stability of the microstructure, castability, forgeability and mechanical properties leads to the two new modification (Waspaloy{yields}DT750 and Inconel 706{yields}DT706). The modification of the Waspaloy to DT 750 served better castability (elimination of the Freckle formation). An improvement of the long-term stability of the microstructure was not necessary, by a changed heat treatment was reached a homogeneous, monomodale {gamma}'-particle distribution. The modification of Inconel 706 to DT 706 served to stabilize the {gamma}'-phase and to reduce of the {gamma}{sup ''} phase without suppressing the cellular {eta}-phase colonies on the grain boundaries. This work presents the test results for the structural

  6. Recent technology for BWR nuclear steam turbine unit

    International Nuclear Information System (INIS)

    Moriya, Shin-ichi; Masuda, Toyohiko; Kashiwabara, Katsuto; Oshima, Yoshikuni

    1990-01-01

    As to the ABWR plants which is the third improvement standard boiling water reactor type plants, already the construction of a plant of 1356 MWe class for 50 Hz is planned. Hitachi Ltd. has accumulated the technology for the home manufacture of a whole ABWR plant including a turbine. As the results, the application of a butterfly type combination intermediate valve to No.5 plant in Kashiwazaki Kariwa Nuclear Power Station, Tokyo Electric Power Co., Inc., which began the commercial operation recently and later plants, the application of a moisture separating heater to No.4 plant in Hamaoka Nuclear Power Station, Chubu Electric Power Co., Inc., which is manufactured at present and later plants and so on were carried out. As to the steam turbine facilities for nuclear power generation manufactured by Hitachi Ltd., three turbines of 1100 MWe class for 50 Hz and one turbine for 60 Hz are in operation. As the new technologies for the steam turbines, the development of 52 in long last stage blades, the new design techniques for the rotor system, the moisture separating heater, the butterfly type combination intermediate valve, cross-around pipes and condensate and feedwater system are reported. (K.I.)

  7. Methods for calculating the speed-up characteristics of steam-water turbines

    International Nuclear Information System (INIS)

    Golovach, E.A.

    1981-01-01

    The methods of approximate and specified calculations of speed- up characteristics of steam-water turbines are considered. The specified non-linear method takes into account change of thermal efficiency, heat drop and losses in the turbine as well as vacuum break-up the condenser. Speed-up characteristics of the K-1000-60-1500 turbine are presented. The calculational results obtained by the non-linear method are compared with the calculations conducted by the approximate linearized method. Differences in the frequency speed up of the turbine rotor rotation calculated by the two methods constitute only 0.5-2.0%. That is why it is necessary to take into account in the specified calculations first of all the most important factors following the rotor speed- up in the following consequence: valve shift of the high pressure cylinder (HPC); steam volume in front of the HPC; shift of the valves behind the separator-steam superheater (SSS); steam volumes and moisture boiling in the SSS; steam consumption for regenerating heating of feed water, steam volumes at the intermediate elements of the turbine, losses in the turbine, heat drop and thermal efficiency [ru

  8. A prediction method of temperature distribution and thermal stress for the throttle turbine rotor and its application

    Directory of Open Access Journals (Sweden)

    Yang Yu

    2017-01-01

    Full Text Available In this paper, a prediction method of the temperature distribution for the thermal stress for the throttle-regulated steam turbine rotor is proposed. The rotor thermal stress curve can be calculated according to the preset power requirement, the operation mode and the predicted critical parameters. The results of the 660 MW throttle turbine rotor show that the operators are able to predict the operation results and to adjust the operation parameters in advance with the help of the inertial element method. Meanwhile, it can also raise the operation level, thus providing the technical guarantee for the thermal stress optimization control and the safety of the steam turbine rotor under the variable load operation.

  9. Light Rotor: The 10-MW reference wind turbine

    DEFF Research Database (Denmark)

    Bak, Christian; Bitsche, Robert; Yde, Anders

    2012-01-01

    design show a rather well performing wind turbine both in terms of power and loads, but in the further work towards the final design the challenges in the control needs to be solved and the balance between power performance and loads and between structural performance and mass will be investigated......This paper describes the design of a rotor and a wind turbine for an artificial 10-MW wind turbine carried out in the Light Rotor project. The turbine called the Light Rotor 10-MW Reference Wind Turbine (LR10-MW RWT), is designed with existing methods and techniques and serves as a reference...... like the determination of the specific power and upscaling of the turbine. The design of Iteration #2 of the LR10-MW RWT is carried out in a sequence between aerodynamic rotor design, structural design and aero-servo-elastic design. Each of these topics is described. The results from the Iteration #2...

  10. Steam turbine of WWER-1000 unit

    International Nuclear Information System (INIS)

    Drahy, J.

    1986-01-01

    The manufacture was started by Skoda of a saturated steam, 1,000 MW, 3,000 rpm turbine designed for the Temelin nuclear power plant. The turbine provides steam for heating water for district heating, this either with an output of 893 MW for a three-stage water heating at 150/60 degC, or of 570 MW for a two-stage water heating at 120/60 degC. The turbine features one high-pressure and three identical low-pressure stages. The pressure gradient between the high-pressure and the low-pressure parts was optimized with respect to the thermal efficiency of the cycle and to the thermodynamic efficiency of the low-pressure part. A value of 0.79 MPa was selected corresponding to the maximum through-flow of steam entering the turbine. This makes 5,495 t/h, the admission steam parameters are 273.3 degC and 5.8 MPa. The feed water temperature is 220.9 degC. 300 cold starts, 1,000 starts after shutdowns for 55 to 88 hours and 600 starts after shutdown for 8 hours are envisaged for the entire turbine service life. (Z.M.). 5 figs., 1 tab., 6 refs

  11. Future development of large steam turbines

    International Nuclear Information System (INIS)

    Chevance, A.

    1975-01-01

    An attempt is made to forecast the future of the large steam turbines till 1985. Three parameters affect the development of large turbines: 1) unit output; and a 2000 to 2500MW output may be scheduled; 2) steam quality: and two steam qualities may be considered: medium pressure saturated or slightly overheated steam (light water, heavy water); light enthalpie drop, high pressure steam, high temperature; high enthalpic drop; and 3) the quality of cooling supply. The largest range to be considered might be: open system cooling for sea-sites; humid tower cooling and dry tower cooling. Bi-fluid cooling cycles should be also mentioned. From the study of these influencing factors, it appears that the constructor, for an output of about 2500MW should have at his disposal the followings: two construction technologies for inlet parts and for high and intermediate pressure parts corresponding to both steam qualities; exhaust sections suitable for the different qualities of cooling supply. The two construction technologies with the two steam qualities already exist and involve no major developments. But, the exhaust section sets the question of rotational speed [fr

  12. Steam turbines for nuclear power plants

    International Nuclear Information System (INIS)

    Stastny, M.

    1983-01-01

    A three-cylinder 220 MW saturated steam turbine was developed for WWER reactors by the Skoda concern. Twenty four of these turbines are currently in operation, in production or have been ordered. A 1000 MW four-cylinder turbine is being developed. The disign of the turbines has had to overcome difficulties connected with the unfavourable effects of wet steam at extreme power values. Great attention had to be devoted to the aerodynamics of control valves and to the prevention of flow separation areas. The problem of corrosion-erosion in guide wheels and the high pressure section was resolved by the use of ferritic stainless steels. For the low pressure section it was necessary to separate the moisture and to reheat the steam in the separator-reheater. Difficulties caused by the generation of wet steam in the low pressure section by spontaneous condensation were removed. Also limited was the erosion caused by droplets resulting from the disintegration of water films on the trailing edges. (A.K.)

  13. T700 power turbine rotor multiplane/multispeed balancing demonstration

    Science.gov (United States)

    Burgess, G.; Rio, R.

    1979-01-01

    Research was conducted to demonstrate the ability of influence coefficient based multispeed balancing to control rotor vibration through bending criticals. Rotor dynamic analyses were conducted of the General Electric T700 power turbine rotor. The information was used to generate expected rotor behavior for optimal considerations in designing a balance rig and a balance technique. The rotor was successfully balanced 9500 rpm. Uncontrollable coupling behavior prevented observations through the 16,000 rpm service speed. The balance technique is practical and with additional refinement it can meet production standards.

  14. Wave-Rotor-Enhanced Gas Turbine Engine Demonstrator

    National Research Council Canada - National Science Library

    Welch, Gerard

    1999-01-01

    The U.S. Army Research Laboratory, NASA Glenn Research Center, and Rolls-Royce Allison are working collaboratively to demonstrate the benefits and viability of a wave-rotor-topped gas turbine engine...

  15. SMART Wind Turbine Rotor: Design and Field Test

    Energy Technology Data Exchange (ETDEWEB)

    Berg, Jonathan C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Resor, Brian R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Paquette, Joshua A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); White, Jonathan R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-01-29

    This report documents the design, fabrication, and testing of the SMART Rotor. This work established hypothetical approaches for integrating active aerodynamic devices (AADs) into the wind turbine structure and controllers.

  16. Control of internal packing seal clearances considering for shaft behavior during steam turbine operation

    Energy Technology Data Exchange (ETDEWEB)

    Pack, Min Sik; Lee, Si Yeon; Choi, Sung Choul; Lee, Jae Geun [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of); Yang, Bo Suk [Pukyong National Univ., Busan (Korea, Republic of)

    2004-07-01

    This paper presents the characteristics of internal clearances for the interstage of blades and shaft gland seals on the steam turbine which are installed in tandem compound. Internal clearances was changed when the rotor turned in the cylindrical sleeve bearing due to the generation of oil film wedge. This presented concern is very useful to prevent the rubbing damage of seal edge between the fixed and moving parts in steam turbine due to the misalignment at the rotating and stationary parts. This method is applied for the unbalanced clearances distribution to the left and right sides in the turbine casing. A considerable amount of unbalanced clearances distribution trend is determined according to the rotating speed of rotor, size and type of journal bearing, oil viscosity, surface roughness of bearing and shaft, oil temperature, oil pressure and bearing load.

  17. Design, development and operating experience with wet steam turbines

    International Nuclear Information System (INIS)

    Bolter, J.R.

    1989-01-01

    The paper first describes the special characteristics of wet steam units. It then goes on to discuss the principal features of the units manufactured by the author's company, the considerations on which the designs were based, and the development work carried out to validate them. Some of the design features such as the separator/reheater units and the arrangements for water extraction in the high pressure turbine are unconventional. An important characteristic of all nuclear plant is the combination of high capital cost and low fuel cost, and the consequent emphasis placed on high availability. The paper describes some service problems experienced with wet steam plant and how these were overcome with minimum loss of generation. The paper also describes a number of the developments for future wet steam plant which have evolved from these experiences, and from research and development programmes aimed at increasing the efficiency and reliability of both conventional and wet steam units. Blading, rotor construction and separator/reheater units are considered. (author)

  18. Development of High-Powered Steam Turbines by OAO NPO Central Research and Design Institute for Boilers and Turbines

    Science.gov (United States)

    Mikhailov, V. E.; Khomenok, L. A.; Kovalev, I. A.

    2018-01-01

    The article provides an overview of the developments by OAO NPO TsKTI aimed at improvement of components and assemblies of new-generation turbine plants for ultra-supercritical steam parameters to be installed at the power-generating facilities in service. The list of the assemblies under development includes cylinder shells, the cylinder's flow paths and rotors, seals, bearings, and rotor cooling systems. The authors consider variants of the shafting-cylinder configurations for which advanced high-pressure and intermediate-pressure cylinders with reactive blading and low-pressure cylinders of conventional design and with counter-current steam flows are proposed and high-pressure rotors, which can increase the economic efficiency and reduce the overall turbine plant dimensions. Materials intended for the equipment components that operate at high temperatures and a steam cooling technique that allows the use of cheaper steel grades owing to the reduction in the metal's working temperature are proposed. A new promising material for the bearing surfaces is described that enables the operation at higher unit pressures. The material was tested on a full-scale test bench at OAO NPO TsKTI and a turbine in operation. Ways of controlling the erosion of the blades in the moisture-steam turbine compartments by the steam heating of the hollow guide blades are considered. To ensure the dynamic stability of the shafting, shroud and diaphragm seals that prevent the development of the destabilizing circulatory forces of the steam flow were devised and trialed. Advanced instrumentation and software are proposed to monitor the condition of the blading and thermal stresses under transient conditions, to diagnose the vibration processes, and to archive the obtained data. Attention is paid to the normalization of the electromagnetic state of the plant in order to prevent the electrolytic erosion of the plant components. The instrumentation intended for monitoring the relevant electric

  19. Simulations of wind turbine rotor with vortex generators

    DEFF Research Database (Denmark)

    Sørensen, Niels N.; Zahle, Frederik; Sørensen, Niels N.

    2016-01-01

    This work presents simulations of the DTU 10MW wind turbine rotor equipped with vortex generators (VGs) on the inner part of the blades. The objective is to study the influence of different VG configurations on rotor performance and in particular to investigate the radial dependence of VGs, i...

  20. Effects of increasing tip velocity on wind turbine rotor design.

    Energy Technology Data Exchange (ETDEWEB)

    Resor, Brian Ray [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Maniaci, David Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Berg, Jonathan Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Richards, Phillip William [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-05-01

    A reduction in cost of energy from wind is anticipated when maximum allowable tip velocity is allowed to increase. Rotor torque decreases as tip velocity increases and rotor size and power rating are held constant. Reduction in rotor torque yields a lighter weight gearbox, a decrease in the turbine cost, and an increase in the capacity for the turbine to deliver cost competitive electricity. The high speed rotor incurs costs attributable to rotor aero-acoustics and system loads. The increased loads of high speed rotors drive the sizing and cost of other components in the system. Rotor, drivetrain, and tower designs at 80 m/s maximum tip velocity and 100 m/s maximum tip velocity are created to quantify these effects. Component costs, annualized energy production, and cost of energy are computed for each design to quantify the change in overall cost of energy resulting from the increase in turbine tip velocity. High fidelity physics based models rather than cost and scaling models are used to perform the work. Results provide a quantitative assessment of anticipated costs and benefits for high speed rotors. Finally, important lessons regarding full system optimization of wind turbines are documented.

  1. Technology of turbine plant operating with wet steam

    International Nuclear Information System (INIS)

    1989-01-01

    The technology of turbine plant operating with wet steam is a subject of continuing interest and importance, notably in view of the widespread use of wet steam cycles in nuclear power plants and the recent developments of advanced low pressure blading for both conventional and wet steam turbines. The nature of water formation in expanding steam has an important influence on the efficiency of turbine blading and on the integrity and safe operating life of blading and associated turbine and plant components. The subjects covered in this book include research, flow analysis and measurement, development and design of turbines and ancillary plant, selection of materials of construction, manufacturing methods and operating experience. (author)

  2. Specific features of steam turbine design at LMZ

    International Nuclear Information System (INIS)

    Pichugin, I.I.; Tsvetkov, A.M.; Simkin, M.S.

    1993-01-01

    General structural layouts of the condensation steam turbines produced by the Leningrad metalworks (LM) are considered. Currently LM produced 50 types and modifications of steam turbines with the capacity from 30 up to 1200 MW. Problems of turbine efficiency and ways of the flow section improvement are discussed

  3. Unsteady coupling effects of wet steam in steam turbines flows

    International Nuclear Information System (INIS)

    Blondel, Frederic

    2014-01-01

    In addition to conventional turbomachinery problems, both the behavior and performances of steam turbines are highly dependent on the vapour thermodynamic state and the presence of a liquid phase. EDF, the main French electricity producer, is interested in further developing its' modelling capabilities and expertise in this area to allow for operational studies and long-term planning. This PhD thesis explores the modelling of wetness formation and growth in a steam turbine and an analysis of the coupling between the liquid phase and the main flow unsteadiness. To this end, the work in this thesis took the following approach. Wetness was accounted for using a homogeneous model coupled with transport equations to take into account the effects of non-equilibrium phenomena, such as the growth of the liquid phase and nucleation. The real gas attributes of the problem demanded adapted numerical methods. Before their implementation in the 3D elsA solver, the accuracy of the chosen models was tested using a developed one-dimensional nozzle code. In this manner, various condensation models were considered, including both poly-dispersed and monodispersed behaviours of the steam. Finally, unsteady coupling effects were observed from several perspectives (1D, 1D - 3D, 3D), demonstrating the ability of the method of moments to sustain unsteady phenomena which were not apparent in a simple monodispersed model. (author)

  4. 900 MW CP1 nuclear steam turbine retrofit thermal effects on low pressure diaphragms

    International Nuclear Information System (INIS)

    Buguin, A.; Gruau, P.; Lamarque, F.; Huggett, J.

    2015-01-01

    The steam turbines of the Koeberg units 1 and 2 operated by ESKOM in South Africa have been retrofitted in order to mitigate the generic problems of stress corrosion cracking of the original shrunk-on disk rotor design. As already done in Belgium and France, the implementation of welded rotors improves the turbine reliability and availability. Moreover, the new technology implemented associated with a new steam path allows a significant performance improvement. With a wealth of experience in CP1 retrofit, ALSTOM has put in place new technical features in the steam path in order to further improve the heat rate. Among them, steam balance holes drilled in the rotor disks have exacerbated the thermal sensitivity of the LP diaphragms. During the commissioning of the Unit 1 LP turbines following the retrofit, the load increase led to unacceptable vibrations. An investigation program was launched to determine the root causes of the problem. This paper presents the findings following the turbine inspection, as well as the recommendations and modifications to allow a smooth return to service of the unit. In addition, the results of the root cause analysis of the vibration incident are explained. Based on finite element calculations and site measurements, ALSTOM has established that the diaphragm thermal behavior, intensified by the steam balance holes, has led to radial rubbing. It was also established that the phenomena had no effect on the diaphragms mechanical integrity. Design changes have been proposed to ensure a safe and reliable long term operation of the units. These modifications have been successfully implemented onto the Koeberg Unit 2 Nuclear Steam Turbine commissioned in November 2012. (authors)

  5. Prospects for development of wind turbines with orthogonal rotor

    Science.gov (United States)

    Gorelov, D. N.; Krivospitsky, V. P.

    2008-03-01

    The experimental data obtained previously on the investigation of power characteristics and the possibility of the self-start of the Darrieus rotor are anlysed. These results are used at the design of new two-tier wind turbines with straight blades. The full-scale tests of two design variants showed the prospects for the development of wind turbines with the Darrieus rotor. At a reasonable design, they do not need any devices for the rotor orientation and start-up, are little sensitive to wind gusts and can have a high level of power characteristics, which is not inferior to the best samples of the units of propeller type.

  6. Relationship between turbine rotor and disk metallurgical characteristics and stress corrosion cracking behavior. Final report

    International Nuclear Information System (INIS)

    Gayley, H.B.

    1986-09-01

    This report describes stress corrosion test results in which several heats of turbine rotor steels specially prepared to achieve different degrees of segregation to the grain boundaries were tested in concentrated laboratory and actual steam turbine environments. Grain boundary characteristics are considered important because turbine rotor failures in field service have been of an intergranular nature and because grain boundary segregation is known to affect the impact toughness of rotor steels (''temper embrittlement''). The laboratory stress corrosion testing results showed no differences between heavily and lightly segregated test pieces which differed greatly in impact toughness. All test specimens cracked, indicating the laboratory environments may have been too severe to allow differentiation between the various metallurgical conditions, if any differences exist. Test loops and autoclaves for chemical analysis and mechanical testing were designed, installed and are operating in the field testing portion of this program. No intergranular cracking has occurred to date; hence, no differentiation between heavily and lightly segregated test pieces has been possible in field testing. Instrumented crack propagation specimens, which permit measurement of cracking as it occurs, have been installed for the continuing field testing program. Correlation of such cracking with the continuously monitored chemical composition of the environment will increase understanding of the cracking process and may give the possibility of providing an early warning of the existence of conditions which might cause turbine rotor cracking

  7. Gas turbine engine with three co-axial turbine rotors in the same gas-stream

    Energy Technology Data Exchange (ETDEWEB)

    Kronogaard, S.O.

    1978-06-01

    A gas turbine engine with three coaxial rotors in the same gas passage designed for automative purposes is described. The first turbine rotor is rather small and does not supply all the power for compression at full load. It could be made from ceramic materials. The second rotor is mounted on a tubular axle and used for propulsion through a planetary gear. The third rotor is also mounted on a separate tubular axle and is used for driving auxillary machines pumps, i.e., generator, heat exchanger, etc.. It also delivers, through a thin shaft inside the second axle, extra power to the compressor, at full load. This turbine also rotates the vehicle stands still, if the second turbine is locked. The second and third turbines are rotating in opposite directions. Shaft bearings are air-stream supported. The turbine housing is made from light metal with internal surfaces in contact with gas or air and are covered with a layer of ceramics.

  8. Wind turbine rotor aerodynamics : The IEA MEXICO rotor explained

    NARCIS (Netherlands)

    Zhang, Y.

    2017-01-01

    Wind turbines are operating under very complex and uncontrolled environmental conditions, including atmospheric turbulence, atmospheric boundary layer effects, directional and spatial variations in wind shear, etc. Over the past decades, the size of a commercial wind turbine has increased

  9. Modal Characteristics of Novel Wind Turbine Rotors with Hinged Structures

    Science.gov (United States)

    Lu, Hongya; Zeng, Pan; Lei, Liping

    2018-03-01

    The vibration problems of the wind turbine rotors have drawn public attention as the size of wind turbine has increased incredibly. Although various factors may cause the vibration problems, the flexibility is a big threat among them. Therefore, ensuring the high stiffness of the rotors by adopting novel techniques becomes a necessity. The study was a further investigation of several novel designs regarding the dynamic behaviour and the influencing mechanism. The modal testing experiments were conducted on a traditional blade and an isolated blade with the hinged rods mounted close to the root. The results showed that the rod increased both the modal frequency and the damping of the blade. More studies were done on the rods’ impact on the wind turbine rotor with a numerical model, where dimensionless parameters were defined to describe the configuration of the interveined and the bisymmetrical rods. Their influences on the modal frequencies of the rotor were analyzed and discussed.

  10. SMART wind turbine rotor. Data analysis and conclusions

    Energy Technology Data Exchange (ETDEWEB)

    Berg, Jonathan Charles; Barone, Matthew Franklin; Yoder, Nathanael C.

    2014-01-01

    The Wind Energy Technologies department at Sandia National Laboratories has developed and field tested a wind turbine rotor with integrated trailing-edge flaps designed for active control of the rotor aerodynamics. The SMART Rotor project was funded by the Wind and Water Power Technologies Office of the U.S. Department of Energy (DOE) and was conducted to demonstrate active rotor control and evaluate simulation tools available for active control research. This report documents the data post-processing and analysis performed to date on the field test data. Results include the control capability of the trailing edge flaps, the combined structural and aerodynamic damping observed through application of step actuation with ensemble averaging, direct observation of time delays associated with aerodynamic response, and techniques for characterizing an operating turbine with active rotor control.

  11. PIV in a model wind turbine rotor wake

    DEFF Research Database (Denmark)

    Meyer, Knud Erik; Naumov, Igor; Karbadin, Ivan

    2013-01-01

    Stereoscopic particle image velocimetry (PIV) measurements of the flow in the wake of scale model of a horizontal axis wind turbine is presented Near the rotor, measurements are made in vertical planes intersecting the rotor axis These planes capture flow effect from the tip and root vortices...... perpendicular to the rotor axis is used to investigate the dynamics in the far wake Here, a precessing core is found and data indicate that the Strouhal number of the precessing is independent of the rotor speed...

  12. Dynamic Analysis of Darrieus Vertical Axis Wind Turbine Rotors

    Science.gov (United States)

    Lobitz, D. W.

    1981-01-01

    The dynamic response characteristics of the vertical axis wind turbine (VAWT) rotor are important factors governing the safety and fatigue life of VAWT systems. The principal problems are the determination of critical rotor speeds (resonances) and the assessment of forced vibration response amplitudes. The solution to these problems is complicated by centrifugal and Coriolis effects which can have substantial influence on rotor resonant frequencies and mode shapes. The primary tools now in use for rotor analysis are described and discussed. These tools include a lumped spring mass model (VAWTDYN) and also finite-element based approaches. The accuracy and completeness of current capabilities are also discussed.

  13. Adaptor assembly for coupling turbine blades to rotor disks

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John McConnell

    2014-09-23

    An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is described. The adaptor assembly includes a turbine blade having a blade root and an adaptor body having an adaptor root. The adaptor body defines a slot having an open end configured to receive the blade root of the turbine blade such that the adaptor root of the adaptor body and the blade root of the turbine blade are adjacent to one another when the blade root of the turbine blade is positioned within the slot. Both the adaptor root of the adaptor body and the blade root of the turbine blade are configured to be received within the root slot of the rotor disk.

  14. Power Properties of Two Interacting Wind Turbine Rotors

    DEFF Research Database (Denmark)

    Okulov, Valery; Mikkelsen, Robert Flemming; Sørensen, Jens Nørkær

    2016-01-01

    In the current experiments, two identical wind turbine models were placed in uniform flow conditions in a water flume. The initial flow in the flume was subject to a very low turbulence level, limiting the influence of external disturbances on the development of the inherent wake instability. Both....... The resulting power capacity has been studied and analyzed at different rotor positions and a range of tip speed ratios from 2 to 8 and a simple algebraic relationship between the velocity deficit in the wake of the front turbine and the power of the second turbine was found, when both rotors have the coaxial...

  15. Power Properties of Two Interacting Wind Turbine Rotors

    DEFF Research Database (Denmark)

    Okulov, Valery; Mikkelsen, Robert Flemming; Sørensen, Jens Nørkær

    2017-01-01

    In the current experiments, two identical wind turbine models were placed in uniform flow conditions in a water flume. The initial flow in the flume was subject to a very low turbulence level, limiting the influence of external disturbances on the development of the inherent wake instability. Both....... The resulting power capacity has been studied and analyzed at different rotor positions and a range of tip-speed ratios from 2 to 8, and a simple algebraic relationship between the velocity deficit in the wake of the front turbine and the power of the second turbine was found, when both rotors have the coaxial...

  16. Korean experience with steam turbine blade inspection

    International Nuclear Information System (INIS)

    Jung, Hyun Kyu; Park, D.Y.; Park, Hyung Jin; Chung, Min Hwa

    1990-01-01

    Several turbine blade accidents in Korea have emphasized the importance of their adequate periodic inspection. As a typical example, a broken blade was found in the Low Pressure (LP) turbine at the 950 MWe KORI unit 3 during the 1986 overhaul after one year commercial operation. Since then the Manufacturer and the Utility company (KEPCO) have been concerned about the need of blade root inspection. The ultrasonic testing was applied to detect cracks in the blade roots without removing the blades from rotor. Due to the complex geometry of the roots, the test results could not be evaluated easily. We feel that the currently applied UT technique seems to be less reliable and more effective method of inspection must be developed in the near future. This paper describes the following items: The causes and analysis of blade damage The inspection techniques and results The remedial action to be taken (Repair and Replacement) The future plan

  17. Two different modelling methods of the saturated steam turbine load rejection

    International Nuclear Information System (INIS)

    Negreanu, Gabriel-Paul; Oprea, Ion

    1999-01-01

    One of the most difficult operation regimes of a steam turbine is the load rejection. It happens usually when the main switchgear of the unit closes unexpectedly due to some external or internal causes. In this moment, the rotor balance collapses: the motor momentum is positive, the resistant momentum is zero and the rotation velocity increases rapidly. When this process occurs, the over-speed protection should activate the emergency stop valves and the control and intercept valves in order to stop the steam admission into the turbine. The paper presents two differential approaches of the fluid dynamic processes from the flow sections of the saturated steam turbine of the NPP, where the laws of mass and energy conservation are applied. In this manner, the 'power and speed versus time' diagrams can be drawn. The main parameters of such technical problem are the closure low of the valves, the large volume of internal cavities, the huge inertial momentum of the rotor and especially the moisture of the steam that evaporates when the pressure decreases and generates an extra power in the turbine. (authors)

  18. Thermodynamic analysis of steam-injected advanced gas turbine cycles

    Science.gov (United States)

    Pandey, Devendra; Bade, Mukund H.

    2017-12-01

    This paper deals with thermodynamic analysis of steam-injected gas turbine (STIGT) cycle. To analyse the thermodynamic performance of steam-injected gas turbine (STIGT) cycles, a methodology based on pinch analysis is proposed. This graphical methodology is a systematic approach proposed for a selection of gas turbine with steam injection. The developed graphs are useful for selection of steam-injected gas turbine (STIGT) for optimal operation of it and helps designer to take appropriate decision. The selection of steam-injected gas turbine (STIGT) cycle can be done either at minimum steam ratio (ratio of mass flow rate of steam to air) with maximum efficiency or at maximum steam ratio with maximum net work conditions based on the objective of plants designer. Operating the steam injection based advanced gas turbine plant at minimum steam ratio improves efficiency, resulting in reduction of pollution caused by the emission of flue gases. On the other hand, operating plant at maximum steam ratio can result in maximum work output and hence higher available power.

  19. Postfact phenomena of the wet-steam flow electrization in turbines

    Science.gov (United States)

    Tarelin, A. A.

    2017-11-01

    Physical processes occurring in a turbine with natural electrization of a humidity-steam flow and their effect on efficiency and reliability of the turbine operation has been considered. Causes of the electrical potential occurrence on a rotor shaft are analyzed. The wet steam's electrization exposure on the electrical potential that is one of the major factors of bearings' electroerosion has been demonstrated on the full-scale installation. Hydrogen formation in wheelspace of the turbine as a result of electrochemical processes and electric field exposure of the space charge has been considered. Hydrogen concentration dependence on a volume charge density in the steam flow has been determined. It is stated that the processes occurring behind the final stage of wet-steam turbines are similar to the ones in elaerosol ectrostatic generators. It has been demonstrated that this phenomenon causes the flow's temporal inhibition and starts pulsations. These factors' impact on power loss of the turbine has been evaluated and recommendations for their elimination have been offered. It has been determined that motions of charged drops can cause self-maintained discharges inside of the flow and between the flow and grounded surfaces that are accompanied by electromagnetic radiation of the wide spectrum. The integrated studies have shown that physical phenomena occurring due to natural electrization negatively affect efficiency and reliability of the turbine operation. Practical recommendations allowing one to minimize the negative effects of the flow natural electrization process have been offered.

  20. Flow simulation of a partial-admission steam turbine; Stroemungssimulation einer teilbeaufschlagten Dampfturbine

    Energy Technology Data Exchange (ETDEWEB)

    Kalkkuhl, Tobias J.

    2014-11-21

    This thesis discusses the CFD simulation of the flow in an industrial steam turbine, equipped with a control stage. Due to partial admission, the rotor blades suffer from high cyclic blade loading. Specific losses occur. The circumferential asymmetry of the flow involves high gradients of the flow variables in circumferential direction. At the boundaries, between the admitted and the non-admitted sectors, high velocities appear. The specific flow patterns produce high flow unsteadiness of the rotor resulting in cyclic blade loading. Due to the pressure fluctuations the aerodynamic forces, acting on the rotor blades, are many times higher than the average forces in the admitted sector. The thesis describes the high cyclic blade loading, together with the unsteady and three-dimensional flow patterns inside the control stage and the attenuation in the adjacent turbine stages. Modifications to the geometry within the control stage show severe influence on the dynamics.

  1. Repair welding of cracked steam turbine blades

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

    1999-01-01

    The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER316L austenitic stainless steel filler wire and ER410 martensitic stainless steel filler wire. The repair welding procedure with austenitic filler wire was developed to avoid preheating of the blade as also hydrogen induced cold cracking, and involved evaluation of three different austenitic filler wires, viz. ER309L, ER316L and ERNiCr-3. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microstructural examination. After various trials using different procedures, the procedure of local PWHT using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld, was found to give the most satisfactory results. A similar procedure was used for preheating while using ER410 filler metal. Mechanical testing of weldments before and after PWHT involved tensile tests at room temperature, face and root bend tests, and microhardness measurements across the fusion line and heat affected zone. During procedure qualification, mock-ups and actual repair welding, dye penetrant testing was used at different stages and where ever possible radiography was carried out. These procedures were developed for repair welding of cracked blades in the low-pressure (LP) steam turbines of Indian nuclear power plants. The procedure with ER316 L filler wire has so far been applied for repair welding of 2 cracked blades (made of AISI 410 SS) of LP steam turbines, while the procedure

  2. Performance Modelling of Steam Turbine Performance using Fuzzy ...

    African Journals Online (AJOL)

    Performance Modelling of Steam Turbine Performance using Fuzzy Logic ... AFRICAN JOURNALS ONLINE (AJOL) · Journals · Advanced Search · USING AJOL · RESOURCES. Journal of Applied Sciences and Environmental Management ... A Fuzzy Inference System for predicting the performance of steam turbine

  3. Design of a wind turbine rotor for maximum aerodynamic efficiency

    DEFF Research Database (Denmark)

    Johansen, Jeppe; Aagaard Madsen, Helge; Gaunaa, Mac

    2009-01-01

    The design of a three-bladed wind turbine rotor is described, where the main focus has been highest possible mechanical power coefficient, CP, at a single operational condition. Structural, as well as off-design, issues are not considered, leading to a purely theoretical design for investigating...... maximum aerodynamic efficiency. The rotor is designed assuming constant induction for most of the blade span, but near the tip region, a constant load is assumed instead. The rotor design is obtained using an actuator disc model, and is subsequently verified using both a free-wake lifting line method...

  4. SMART wind turbine rotor. Design and field test

    Energy Technology Data Exchange (ETDEWEB)

    Berg, Jonathan Charles; Resor, Brian Ray; Paquette, Joshua A.; White, Jonathan Randall

    2014-01-01

    The Wind Energy Technologies department at Sandia National Laboratories has developed and field tested a wind turbine rotor with integrated trailing-edge flaps designed for active control of rotor aerodynamics. The SMART Rotor project was funded by the Wind and Water Power Technologies Office of the U.S. Department of Energy (DOE) and was conducted to demonstrate active rotor control and evaluate simulation tools available for active control research. This report documents the design, fabrication, and testing of the SMART Rotor. This report begins with an overview of active control research at Sandia and the objectives of this project. The SMART blade, based on the DOE / SNL 9-meter CX-100 blade design, is then documented including all modifications necessary to integrate the trailing edge flaps, sensors incorporated into the system, and the fabrication processes that were utilized. Finally the test site and test campaign are described.

  5. Condition assessment of over 250 turbine and generator rotors

    International Nuclear Information System (INIS)

    McCann, D.R.; Jhansale, H.R.

    1990-01-01

    Results of condition assessment studies on 259 turbine and generator rotors following bore inspections are presented. The rotors were manufactured by Allis-Chalmers, General Electric and Westinghouse. Methodologies and criteria used for nondestructive inspections, condition assessment and life extension procedures are described. Several trends are observed and some interesting conclusions offered. Essentially about 9.3% of the rotors evaluated required life extensions via overbore/bottlebore to remove harmful flaws, and/or revised cold start procedures to reduce thermal stresses. None of the rotors was condemned. Based on these studies, it is concluded that all rotors from units larger than 10 MW should be periodically inspected and their condition assessed on a case by case basis for continued reliable service

  6. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today's high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors

  7. Numerical Simulation of Tower Rotor Interaction for Downwind Wind Turbine

    Directory of Open Access Journals (Sweden)

    Isam Janajreh

    2010-01-01

    Full Text Available Downwind wind turbines have lower upwind rotor misalignment, and thus lower turning moment and self-steered advantage over the upwind configuration. In this paper, numerical simulation to the downwind turbine is conducted to investigate the interaction between the tower and the blade during the intrinsic passage of the rotor in the wake of the tower. The moving rotor has been accounted for via ALE formulation of the incompressible, unsteady, turbulent Navier-Stokes equations. The localized CP, CL, and CD are computed and compared to undisturbed flow evaluated by Panel method. The time history of the CP, aerodynamic forces (CL and CD, as well as moments were evaluated for three cross-sectional tower; asymmetrical airfoil (NACA0012 having four times the rotor's chord length, and two circular cross-sections having four and two chords lengths of the rotor's chord. 5%, 17%, and 57% reductions of the aerodynamic lift forces during the blade passage in the wake of the symmetrical airfoil tower, small circular cross-section tower and large circular cross-section tower were observed, respectively. The pronounced reduction, however, is confined to a short time/distance of three rotor chords. A net forward impulsive force is also observed on the tower due to the high speed rotor motion.

  8. Modification of the algorithm for steam turbine control under loading drop

    International Nuclear Information System (INIS)

    Nikitin, Yu.V.; Mirnyj, V.A.; Gritsenko, V.N.; Nesterov, L.V.

    1989-01-01

    Problem related to powerful steam turbine control in case of emergency loading drop is considered. Two laws of control creating conditions for qualitative operation of control system under conditions considered are compared. The system of turbine control comprises the turbine major actuating mechanisms (electrohydraulic transducer, high-pressure servomotor, cut-off slide valve) actuating mechanisms of pulse discharge channel (low-pressure servomotor cut-off slide valve, low-pressure servomotor) and regulator. The frequency of the turbine rotor rotation is the parameter to be controlled in the mode of loading drop. The algorithms considered are based on linear variant of the optimal control theory. One of them is realized in electrohydraulic system of the K-750-65/3000 turbine control at the Ignalinsk NPP

  9. An expert system for diagnostics and estimation of steam turbine components condition

    Science.gov (United States)

    Murmansky, B. E.; Aronson, K. E.; Brodov, Yu. M.

    2017-11-01

    The report describes an expert system of probability type for diagnostics and state estimation of steam turbine technological subsystems components. The expert system is based on Bayes’ theorem and permits to troubleshoot the equipment components, using expert experience, when there is a lack of baseline information on the indicators of turbine operation. Within a unified approach the expert system solves the problems of diagnosing the flow steam path of the turbine, bearings, thermal expansion system, regulatory system, condensing unit, the systems of regenerative feed-water and hot water heating. The knowledge base of the expert system for turbine unit rotors and bearings contains a description of 34 defects and of 104 related diagnostic features that cause a change in its vibration state. The knowledge base for the condensing unit contains 12 hypotheses and 15 evidence (indications); the procedures are also designated for 20 state parameters estimation. Similar knowledge base containing the diagnostic features and faults hypotheses are formulated for other technological subsystems of turbine unit. With the necessary initial information available a number of problems can be solved within the expert system for various technological subsystems of steam turbine unit: for steam flow path it is the correlation and regression analysis of multifactor relationship between the vibration parameters variations and the regime parameters; for system of thermal expansions it is the evaluation of force acting on the longitudinal keys depending on the temperature state of the turbine cylinder; for condensing unit it is the evaluation of separate effect of the heat exchange surface contamination and of the presence of air in condenser steam space on condenser thermal efficiency performance, as well as the evaluation of term for condenser cleaning and for tube system replacement and so forth. With a lack of initial information the expert system enables to formulate a diagnosis

  10. A condenser for very high power steam turbines

    International Nuclear Information System (INIS)

    Gardey, Robert.

    1973-01-01

    The invention relates to a condenser for very high power steam turbines under the masonry-block supporting the low-pressure stages of the turbine, that condenser comprises two horizontal aligned water-tube bundles passing through the steam-exhaust sleeves of the low-pressure stages, on both sides of a common inlet water box. The invention can be applied in particular to the 1000-2000 MW turbines of light water nuclear power stations [fr

  11. Steam turbines of large output. Vol. 1, 2, 3

    International Nuclear Information System (INIS)

    1989-01-01

    The proceedings contain 52 papers of which 14 have been inputted in INIS. They concern the development of high output turbines for power plants, the designing and testing of moisture separators, aerodynamics and vibrations of revolving parts of turbines, turbines suitable for heat extraction, the calculations and testing of steam flow characteristics, the mathematical model of thermodynamic cycles in wet steam, reliability, corrosion, and the questions of economics. (M.D.)

  12. Steam Turbine Control Valve Stiction Effect on Power System Stability

    International Nuclear Information System (INIS)

    Halimi, B.

    2010-01-01

    One of the most important problems in power system dynamic stability is low frequency oscillations. This kind of oscillation has significant effects on the stability and security of the power system. In some previous papers, a fact was introduced that a steam pressure continuous fluctuation in turbine steam inlet pipeline may lead to a kind of low frequency oscillation of power systems. Generally, in a power generation plant, steam turbine system composes of some main components, i.e. a boiler or steam generator, stop valves, control valves and turbines that are connected by piping. In the conventional system, the turbine system is composed with a lot of stop and control valves. The steam is provided by a boiler or steam generator. In an abnormal case, the stop valve shuts of the steal flow to the turbine. The steam flow to the turbine is regulated by controlling the control valves. The control valves are provided to regulate the flow of steam to the turbine for starting, increasing or decreasing the power, and also maintaining speed control with the turbine governor system. Unfortunately, the control valve has inherent static friction (stiction) nonlinearity characteristics. Industrial surveys indicated that about 20-30% of all control loops oscillate due to valve problem caused by this nonlinear characteristic. In this paper, steam turbine control valve stiction effect on power system oscillation is presented. To analyze the stiction characteristic effect, firstly a model of control valve and its stiction characteristic are derived by using Newton's laws. A complete tandem steam prime mover, including a speed governing system, a four-stage steam turbine, and a shaft with up to for masses is adopted to analyze the performance of the steam turbine. The governor system consists of some important parts, i.e. a proportional controller, speed relay, control valve with its stiction characteristic, and stem lift position of control valve controller. The steam turbine has

  13. 14 CFR 33.27 - Turbine, compressor, fan, and turbosupercharger rotors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Turbine, compressor, fan, and... Turbine, compressor, fan, and turbosupercharger rotors. (a) Turbine, compressor, fan, and... affect turbine, compressor, fan, and turbosupercharger rotor structural integrity will not be exceeded in...

  14. ORTURB, HTGR Steam Turbine Dynamic for FSV Reactor

    International Nuclear Information System (INIS)

    Conklin, J.C.

    2001-01-01

    1 - Description of program or function: ORTURB was written specifically to calculate the dynamic behavior of the Fort St. Vrain (FSV) High- Temperature Gas-Cooled Reactor (HTGR) steam turbines. The program is divided into three main parts: the driver subroutine; turbine subroutines to calculate the pressure-flow balance of the high-, intermediate-, and low-pressure turbines; and feedwater heater subroutines. 2 - Method of solution: The program uses a relationship derived for ideal gas flow in an iterative fashion that minimizes computational time to determine the pressure and flow in the FSV steam turbines as a function of plant transient operating conditions. An important computer modeling characteristic, unique to FSV, is that the high-pressure turbine exhaust steam is used to drive the reactor core coolant circulators prior to entering the reheater. A feedwater heater dynamic simulation model utilizing seven state variables for each of the five heaters is included in the ORTURB computer simulation of the regenerative Rankine cycle steam turbines. The seven temperature differential equations are solved at each time- step using a matrix exponential method. 3 - Restrictions on the complexity of the problem: The turbine shaft is assumed to rotate at a constant (rated) speed of 3600 rpm. Energy and mass storage of steam in the high-, intermediate-, and low-pressure turbines is assumed to be negligible. These limitations exclude the use of ORTURB during a turbine transient such as startup from zero power or very low turbine flows

  15. SMART Wind Turbine Rotor: Data Analysis and Conclusions

    Energy Technology Data Exchange (ETDEWEB)

    Berg, Jonathan C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Barone, Matthew F. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Yoder, Nathanael C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-01-29

    This report documents the data post-processing and analysis performed to date on the field test data. Results include the control capability of the trailing edge flaps, the combined structural and aerodynamic damping observed through application of step actuation with ensemble averaging, direct observation of time delays associated with aerodynamic response, and techniques for characterizing an operating turbine with active rotor control.

  16. Fast Multilevel Panel Method for Wind Turbine Rotor Flow Simulations

    NARCIS (Netherlands)

    van Garrel, Arne; Venner, Cornelis H.; Hoeijmakers, Hendrik Willem Marie

    2017-01-01

    A fast multilevel integral transform method has been developed that enables the rapid analysis of unsteady inviscid flows around wind turbines rotors. A low order panel method is used and the new multi-level multi-integration cluster (MLMIC) method reduces the computational complexity for

  17. Strength and fatigue of wind turbine rotor laminates and subcomponents

    NARCIS (Netherlands)

    Nijssen, R.X.T.; Westphal, T.; Stammes, E.; Sari, J.K.

    2010-01-01

    This paper gives an overview of current wind turbine rotor blade composite materials research carried out in the material's laboratory of WMC within the framework of European projects. It outlines the collection and analysis of reference data, research into the effect of temperature and frequency on

  18. Assessment of research needs for wind turbine rotor materials technology

    National Research Council Canada - National Science Library

    National Research Council Staff; Commission on Engineering and Technical Systems; Division on Engineering and Physical Sciences; National Research Council; National Academy of Sciences

    1991-01-01

    ... on Assessment of Research Needs for Wind Turbine Rotor Materials Technology Energy Engineering Board Commission on Engineering and Technical Systems National Research Council NATIONAL ACADEMY PRESS Washington, D.C. 1991 Copyrightthe true use are Please breaks Page inserted. accidentally typesetting been have may original the from errors not...

  19. Nuclear turbine efficiency improvement by wet steam study

    International Nuclear Information System (INIS)

    Nishikawa, Tsuyoshi; Morson, A.; Markytan, R.

    2000-01-01

    Most of the turbine used at the nuclear power plant are operated at environment of wet steam, which composes of a big factor of its inner loss in comparison with those of the thermal power plant. If an analytical method predictable on behavior of the wet steam is established, it could be upgraded efficiency of the turbine and also reliability against corrosion formed by moisture. This study, therefore, aims at understanding of physical property of the wet steam flow scarcely known at present, development of an optimum turbine cascade design tool reflected by the property, development of a turbine cascade design reducible of steam loss due to wet steam by using the tool, and development on a method of removing moisture in the turbine to its outer portion. For the tool, a new three dimensional flow numerical analysis is necessary to be developed, to aim at accurately and numerically understanding of the behavior of wet steam. As this study is in advancing now, by using a turbine cascade optimized on the wet steam flow and a developed moisture removing apparatus, about 0.6 % of upgrading in turbine efficiency can be predicted in comparison with that of the advanced aero-cascade of the GE Corporation. (G.K.)

  20. Flow characteristics in nuclear steam turbine blade passage

    International Nuclear Information System (INIS)

    Ahn, H.J.; Yoon, W.H.; Kwon, S.B.

    1995-01-01

    The rapid expansion of condensable gas such as moist air or steam gives rise to nonequilibrium condensation. As a result of irreversibility of condensation process in the nuclear steam turbine blade passage, the entropy of the flow increases, and the efficiency of the turbine decreases. In the present study, in order to investigate the flow characteristics of moist air in two-dimensional turbine blade passage which is made from the configuration of the last stage tip section of the actual nuclear steam turbine moving blade, the static pressures along both pressure and suction sides of blade are measured by static pressure taps and the distribution of Mach number on both sides of the blade are obtained by using the measured static pressure. Also, the flow field is visualized by a Schlieren system. From the experimental results, the effects of the stagnation temperature and specific humidity on the flow properties in the two dimensional steam turbine blade passage are clearly identified

  1. Investigation of Wind Turbine Rotor Concepts for Offshore Wind Farms

    International Nuclear Information System (INIS)

    Ceyhan, Özlem; Grasso, Francesco

    2014-01-01

    Current plans in offshore wind energy developments call for further reduction of cost of energy. In order to contribute to this goal, several wind turbine rotor concepts have been investigated. Assuming the future offshore wind turbines will operate only in the offshore wind farms, the rotor concepts are not only evaluated for their stand-alone performances and their potential in reducing the loads, but also for their performance in an offshore wind farm. In order to do that, the 10MW reference wind turbine designed in Innwind.EU project is chosen as baseline. Several rotor parameters have been modified and their influences are investigated for offshore wind turbine design purposes. This investigation is carried out as a conceptual parametrical study. All concepts are evaluated numerically with BOT (Blade optimisation tool) software in wind turbine level and with Farmflow software in wind farm level for two wind farm layouts. At the end, all these concepts are compared with each other in terms of their advantages and disadvantages

  2. How to compute the power of a steam turbine with condensation, knowing the steam quality of saturated steam in the turbine discharge

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez Albarran, Manuel Jaime; Krever, Marcos Paulo Souza [Braskem, Sao Paulo, SP (Brazil)

    2009-07-01

    To compute the power and the thermodynamic performance in a steam turbine with condensation, it is necessary to know the quality of the steam in the turbine discharge and, information of process variables that permit to identifying with high precision the enthalpy of saturated steam. This paper proposes to install an operational device that will expand the steam from high pressure point on the shell turbine to atmosphere, both points with measures of pressure and temperature. Arranging these values on the Mollier chart, it can be know the steam quality value and with this data one can compute the enthalpy value of saturated steam. With the support of this small instrument and using the ASME correlations to determine the equilibrium temperature and knowing the discharge pressure in the inlet of surface condenser, the absolute enthalpy of the steam discharge can be computed with high precision and used to determine the power and thermodynamic efficiency of the turbine. (author)

  3. 1000 MW steam turbine for Temelin nuclear power station

    International Nuclear Information System (INIS)

    Drahy, J.

    1992-01-01

    Before the end 1991 the delivery was completed of the main parts (3 low-pressure sections and 1 high-pressure section, all of double-flow design) of the first full-speed (3000 r.p.m.) 1000 MW steam turbine for saturated admission steam for the Temelin nuclear power plant. Description of the turbine design and of new technologies and tools used in the manufacture are given. Basic technical parameters of the steam turbine are as follows: maximum output of steam generators 6060 th -1 ; maximum steam flow into turbine 5494.7 th -1 ; output of turbo-set 1024 MW; steam conditions before the turbine inlet: pressure 5.8 MPa, temperature 273.3 degC, steam wetness 0.5%; nominal temperature of cooling water 21 degC; temperature of feed water 220.8 degC; maximum consumption of heat from turbine for heating at 3-stage heating of heating water 60/150 degC. (Z.S.) 7 figs., 2 refs

  4. Gas--steam turbine combined cycle power plants

    Energy Technology Data Exchange (ETDEWEB)

    Christian, J.E.

    1978-10-01

    The purpose of this technology evaluation is to provide performance and cost characteristics of the combined gas and steam turbine, cycle system applied to an Integrated Community Energy System (ICES). To date, most of the applications of combined cycles have been for electric power generation only. The basic gas--steam turbine combined cycle consists of: (1) a gas turbine-generator set, (2) a waste-heat recovery boiler in the gas turbine exhaust stream designed to produce steam, and (3) a steam turbine acting as a bottoming cycle. Because modification of the standard steam portion of the combined cycle would be necessary to recover waste heat at a useful temperature (> 212/sup 0/F), some sacrifice in the potential conversion efficiency is necessary at this temperature. The total energy efficiency ((electric power + recovered waste heat) divided by input fuel energy) varies from about 65 to 73% at full load to 34 to 49% at 20% rated electric power output. Two major factors that must be considered when installing a gas--steam turbine combines cycle are: the realiability of the gas turbine portion of the cycle, and the availability of liquid and gas fuels or the feasibility of hooking up with a coal gasification/liquefaction process.

  5. Steam turbine generators for Sizewell 'B' nuclear power station

    International Nuclear Information System (INIS)

    Hesketh, J.A.; Muscroft, J.

    1990-01-01

    The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

  6. A detection of the coarse water droplets in steam turbines

    Directory of Open Access Journals (Sweden)

    Bartoš Ondřej

    2014-03-01

    Full Text Available The aim of this paper is to introduce a novel method for the detection of coarse water droplets in a low pressure part of steam turbines. The photogrammetry method has been applied for the measurement of coarse droplets in the low-pressure part of a steam turbine. A new probe based on this measurement technique was developed and tested in the laboratory and in a steam turbine in the Počerady power-plant. The probe was equipped with state-of-the-art instrumentation. The paper contains results from laboratory tests and the first preliminary measurements in a steam turbine. Possible applications of this method have been examined.

  7. Repairing methods of steam turbine blades using welding procedures

    International Nuclear Information System (INIS)

    Mazur, Z.; Cristalinas, V.; Kubiak, J.

    1995-01-01

    The steam turbine blades are subjected to the natural permanent wear or damage, which may be of mechanical or metallurgical origin. The typical damage occurring during the lifetime of turbine blading may be erosion, corrosion, foreign objects damage, rubbing and cracking caused by high cycle fatigue and creep crack growth. The nozzle and diaphragm vanes (stationary blades) of the steam turbine are elements whose damage is commonly occurring and they require special repair processes. The damage of the blade trailing edge of nozzle and diaphragm vanes, due to the former causes, may be refurbished by welding deposits or stainless steel inserts welded to the blades. Both repair methods of the stationary steam turbine blades are presented. The results of the blades refurbishment are an increase of the turbine availability, reliability and efficiency, and a decrease of the risk that failure will occur. Also, the repair cost versus the spare blades cost represent significant reduction of expenditure. 7 refs

  8. Design of large steam turbines for PWR power stations

    International Nuclear Information System (INIS)

    Hobson, G.; Muscroft, J.

    1983-01-01

    The thermodynamic cycle requirements for use with pressurized water reactors are reviewed and the manner in which thermal efficiency is maximised is outlined. The special nature of the wet steam cycle associated with turbines for this type of reactor is discussed. Machine and cycle parameters are optimised to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range of both full-speed turbines running at 3000 rpm on 50 Hz systems and half-speed turbines running at 1800 rpm on 60 Hz systems. The importance of service experience with nuclear wet steam turbines and its relevance to the design of modern turbines for pressurized water reactor applications is discussed. (author)

  9. Experience with and techniques of diagnosing power plant steam turbines without dismantling

    International Nuclear Information System (INIS)

    Drapal, A.; Kopecek, K.

    1987-01-01

    Within the framework of vibration diagnostics of steam turbines at the Dukovany nuclear power plant the following factors were monitored: the summation signal of vibrations (usually the path of vibration movement), the time course of the vibration and the phase angle. In non-steady states also run-in and run-out curves, the absolute vibration of bearing stands and the relative vibration of the rotor are monitored. The method has so far not allowed to diagnose failures of antifriction bearings, loose parts, some gear box defects, the development of cracks in vanes, radial cracks in the disk, etc. Briefly characterized is the portable equipment which is available at the Dukovany nuclear power plant for vibration diagnostics of steam turbines. Suggestions are made for completing the system for monitoring service life, operation economics, the diagnosis of control circuits, etc. (Z.M.)

  10. Design of an aeroelastically tailored 10 MW wind turbine rotor

    DEFF Research Database (Denmark)

    Zahle, Frederik; Tibaldi, Carlo; Pavese, Christian

    2016-01-01

    This work presents an integrated multidisciplinary wind turbine optimization framework utilizing state-of-the-art aeroelastic and structural tools, capable of simultaneous design of the outer geometry and internal structure of the blade. The framework is utilized to design a 10 MW rotor constrained...... not to exceed the design loads of an existing reference wind turbine. The results show that through combined geometric tailoring of the internal structure and aerodynamic shape of the blade it is possible to achieve significant passive load alleviation that allows for a 9% longer blade with an increase in AEP...

  11. Report on the achievements in fiscal 1998. Hydrogen utilizing international clean energy system technology (WE-NET). Subtask 8. Development of hydrogen combustion turbine (development of major components such as turbine blades and rotors); 1998 nendo suiso riyo kokusai clean energy system gijutsu (WE-NET). 8. Suiso nensho turbine no kaihatsu (turbine yoku, rotor nado shuyo kosei kiki no kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The present research and development is intended to establish the fundamental technologies required to develop a pilot plant, by investigating development of such major component devices as turbine blades and rotors in a hydrogen combustion turbine. In the turbine moving and stator blade cooling technology, it is intended to achieve the power plant efficiency of 60% (based on HHV) as established in the interim evaluation performed in fiscal 1996. Therefore, the necessary element tests, detailed blade design, and partial fabrication were moved forward on the three kinds of the selected blade cooling systems as the cooling systems that can deal with the steam temperature condition as high as 1,700 degrees C. Fiscal 1998 will execute the design and fabrication of test blades and testing devices for blade cooling evaluation tests to be performed at Tashiro Township in Akita Prefecture. At the same time, evaluation and selection will be made on the three kinds of the cooling blades. In the rotor cooling technology, for the purpose of analyzing the rolling-in phenomenon of steam in the main turbine flow, a method will be developed to analyze rotor disk cavity temperatures based on CFD, the basic sealing conditions based thereon will be discussed, and generalization will be made on the rotor cooling technology. (NEDO)

  12. A mathematical model of bird collisions with wind turbine rotors

    International Nuclear Information System (INIS)

    Tucker, V.A.

    1996-01-01

    When a bird flies through the disk swept out by the blades of a wind turbine rotor, the probability of collision depends on the motions and dimensions of the bird and the blades. The collision model in this paper predicts the probability for birds that glide upwind, downwind, an across the wind past simple one-dimensional blades represented by straight lines, and upwind and downwind past more realistic three-dimensional blades with chord and twist. Probabilities vary over the surface of the disk, and in most cases, the tip of the blade is less likely to collide with a bird than parts of the blade nearer the hub. The mean probability may be found by integration over the disk area. The collision model identifies the rotor characteristics that could be altered to make turbines safer for birds

  13. The Effect of Flowing Water on Turbine Rotor Vibrations

    Energy Technology Data Exchange (ETDEWEB)

    Jansson, Ida

    2010-07-01

    There is a lack of standardized rules on how the fluid in the turbine should be included in rotor models of hydraulic machinery. This thesis is an attempt to shed some light on this issue. We approach the problem from two viewpoints, situated at place at a hydropower plant and by mathematical analysis. One goal of the thesis is to develop a measurement system that monitors the instantaneous pressure at several locations of a runner blade on a 10 MW Kaplan prototype in Porjus along Lule river. Paper A outlines the development of the measurement system and the instrumentation of the runner blade. Miniature piezo-resistive pressure transducers were mounted flush to the surface. If instrumentation is successful, the pressure field of the runner blade could be measured simultaneously as the loads and displacements of the guide bearings and the generator. The second objective is concerned with how the motion-induced fluid force affects the dynamic behaviour of the rotor. Inertia and angular momentum of the fluid and shrouding are expected to influence the dynamic behaviour of the turbine. Paper B scrutinizes this assumption by presenting a simple fluid-rotor model that captures the effects of inertia and angular momentum of the fluid on the motion of a confined cylinder. The simplicity of the model allows for powerful analytical solution methods. The results show that fluid inertia, angular momentum and shrouding of hydraulic turbines could have substantial effects on lateral rotor vibrations. This calls for further investigation with a more complex fluid-rotor model that accounts for flexural bending modes.

  14. Resonant vibration control of three-bladed wind turbine rotors

    DEFF Research Database (Denmark)

    Krenk, Steen; Svendsen, Martin Nymann; Høgsberg, Jan Becker

    2012-01-01

    Rotors with blades, as in wind turbines, are prone to vibrations due to the flexibility of the blades and the support. In the present paper a theory is developed for active control of a combined set of vibration modes in three-bladed rotors. The control system consists of identical collocated...... to influence of other nonresonant modes. The efficiency of the method isdemonstrated byapplication to a rotor with 42 m blades, where the sensor/actuator system is implemented in the form of an axial extensible strut near the root of each blade. The load is provided by a simple but fully threedimensional...... correlated wind velocity field. It is shown by numerical simulations that the active damping system can provide a significant reduction in the response amplitude of the targeted modes, while applying control moments to the blades that are about 1 order of magnitude smaller than the moments from the external...

  15. Preform spar cap for a wind turbine rotor blade

    Science.gov (United States)

    Livingston, Jamie T [Simpsonville, SC; Driver, Howard D [Greer, SC; van Breugel, Sjef [Enschede, NL; Jenkins, Thomas B [Cantonment, FL; Bakhuis, Jan Willem [Nijverdal, NL; Billen, Andrew J [Daarlerveen, NL; Riahi, Amir [Pensacola, FL

    2011-07-12

    A spar cap for a wind turbine rotor blade. The spar cap may include multiple preform components. The multiple preform components may be planar sheets having a swept shape with a first end and a second end. The multiple preform components may be joined by mating the first end of a first preform component to the second end of a next preform component, forming the spar cap.

  16. Nuclear steam turbines for power production in combination with heating

    International Nuclear Information System (INIS)

    Frilund, B.; Knudsen, K.

    1977-01-01

    The general operating conditions for nuclear steam turbines in district heating system are briefly outlined. The turbine plant can consist of essentially the same types of machines as in conventional district heating systems. Some possible arrangements of back-pressure turbines, back-pressure turbines with condensing tails, or condensing turbines with heat extraction are considered for nuclear power and heat stations. Principles of control for hot water temperature and electrical output are described. Optimization of the plant, considering parallel variations during the year between heat load, cooling water temperature, and required outgoing temperature is discussed. (U.K.)

  17. The vibrational behaviour of a cracked turbine rotor

    International Nuclear Information System (INIS)

    Grabowski, B.

    1978-01-01

    In order to detect an incipient crack on a turbine rotor with the aid of measurement of the shaft vibrations, these must be known in the first place the effects of a crack on the vibrational behavior of a rotor. For this purpose a method using the modal analysis is presented here. The rigidity depending on the angle of rotation at the position of the crack is accounted for by means of a model. Because of the composition of the computer code there may also be worked with measured values for the rigidity. The results of the calculations show that within the range of speeds, in which for many turbines the operating speed lies, a crack will cause distinct variations of the shaft vibrations. The crack stimulates vibrations with frequencies of rotation and frequencies of double-rotation. Both may be used for crack detection. Because of the strong dependence of the size of the amplitudes of vibration on the design of the rotor and the position of the crack each rotor should be subject to a detailed crack calculation for a better judgement of the measured values. (orig.) [de

  18. Turbine rotors inspection problems associated with independent inspection

    International Nuclear Information System (INIS)

    Delgado, J.O.; Martinez, C.A.

    1990-01-01

    As is well know, the serious problems affecting turbine-generator set rotors and moving parts, such as stress-corrosion cracking and/or the phenomena of creep/fatigue, have led the companies possessing these components to make considerable investments in terms of economy and human resources with a view to finding means for control and solutions. The fact that certain countries, such as Spain, have a limited number of fossil-fuelled and/or nuclear plants, with different suppliers and designs, means that the control and solving of such problems necessarily imply significant technological dependence and, consequently, that the resources used imply high associated costs that is most cases have to be paid in overseas currencies. This fact led several Spanish plant owners to propose that Tecnatom carry out an R ampersand D project aimed at developing and integral turbine rotor inspection and evaluation system designed to reduce technological dependence in this area through the application of in-house technology. This project identified as PC-850059 has been subsidized by the Spanish authorities through The Interministerial Commission of Science ampersand Technology. This article describes the developments achieved and the difficulties inherent to independent turbine rotor inspection and evaluation

  19. Thermal performance test for steam turbine of nuclear power plants

    International Nuclear Information System (INIS)

    Bu Yubing; Xu Zongfu; Wang Shiyong

    2014-01-01

    Through study of steam turbine thermal performance test of CPR1000 nuclear power plant, we solve the enthalpy calculation problems of the steam turbine in wet steam zone using heat balance method which can help to figure out the real overall heat balance diagram for the first time, and we develop a useful software for thermal heat balance calculation. Ling'ao phase II as an example, this paper includes test instrument layout, system isolation, risk control, data acquisition, wetness measurement, heat balance calculation, etc. (authors)

  20. Using the artificial neural network to control the steam turbine heating process

    International Nuclear Information System (INIS)

    Nowak, Grzegorz; Rusin, Andrzej

    2016-01-01

    Highlights: • Inverse Artificial Neural Network has a potential to control the start-up process of a steam turbine. • Two serial neural networks made it possible to model the rotor stress based of steam parameters. • An ANN with feedback enables transient stress modelling with good accuracy. - Abstract: Due to the significant share of renewable energy sources (RES) – wind farms in particular – in the power sector of many countries, power generation systems become sensitive to variable weather conditions. Under unfavourable changes in weather, ensuring required energy supplies involves hasty start-ups of conventional steam power units whose operation should be characterized by higher and higher flexibility. Controlling the process of power engineering machinery operation requires fast predictive models that will make it possible to analyse many parallel scenarios and select the most favourable one. This approach is employed by the algorithm for the inverse neural network control presented in this paper. Based on the current thermal state of the turbine casing, the algorithm controls the steam temperature at the turbine inlet to keep both the start-up rate and the safety of the machine at the allowable level. The method used herein is based on two artificial neural networks (ANN) working in series.

  1. Dynamic computer simulation of the Fort St. Vrain steam turbines

    International Nuclear Information System (INIS)

    Conklin, J.C.

    1983-01-01

    A computer simulation is described for the dynamic response of the Fort St. Vrain nuclear reactor regenerative intermediate- and low-pressure steam turbines. The fundamental computer-modeling assumptions for the turbines and feedwater heaters are developed. A turbine heat balance specifying steam and feedwater conditions at a given generator load and the volumes of the feedwater heaters are all that are necessary as descriptive input parameters. Actual plant data for a generator load reduction from 100 to 50% power (which occurred as part of a plant transient on November 9, 1981) are compared with computer-generated predictions, with reasonably good agreement

  2. Analysis of flow instability in steam turbine control valves

    International Nuclear Information System (INIS)

    Pluviose, M.

    1981-01-01

    With the sponsorship of Electricite de France and the French steam turbine manufacturers, the Gas Turbine Laboratory of CETIM has started a research about the unsteady phenomena of flow in control valves of steam turbines. The existence of unsteady embossment in the valve cone at rise has been as certained, and a conventional computing procedure has been applied to locate the shock waves in the valve. These shock waves may suddenly arise at some valve lifts and give way to fluttering. Valve geometries attenuating instability of flow and increasing therefore the reliability of such equipment are proposed [fr

  3. Main trends of upgrading the 1000 MW steam turbine

    International Nuclear Information System (INIS)

    Drahy, J.

    1990-01-01

    Parameters are compared for the 1000 MW steam turbine manufactured by the Skoda Works, Czechoslovakia, and turbines in the same power range by other manufacturers, viz. ABB, Siemens/KWU, GEC and LMZ. The Skoda turbine compares well with the other turbines with respect to all design parameters, and moreover, enables the most extensive heat extraction for district heating purposes. The main trends in upgrading this turbine are outlined; in particular, they include an additional increase in the heat extraction, which is made possible by a new design of the low-pressure section or by using a ''satellite'' turbine. The studies performed also indicate that the output of the full-speed saturated steam turbine can be increased to 1300 MW. An experimental turbine representing one flow of the high-pressure part of the 1000 MW turbine is being built on the 1:1 scale. It will serve to verify the methods of calculation of the wet steam flow and to experimentally test the high-pressure part over a wide span of the parameters. (Z.M.). 1 tab., 3 figs., 7 refs

  4. Steam turbines of large output especially for nuclear power stations. Part 1

    International Nuclear Information System (INIS)

    Drahny, J.; Stasny, M.

    1986-01-01

    At the international conference, 53 papers were presented in 3 sessions dealing with the design of large output steam turbines, with problems of flow in steam turbines, and with the reliability and service life of steam turbines. Part 1 of the conference proceedings contains two introductory papers, one reviewing the 100 years history of steam turbines (not included in INIS), the other giving an overview of the development of steam turbines in the eighties; and the 13 papers heard in the session on steam turbine design, all inputted in INIS. (A.K.)

  5. Genetic optimization of steam multi-turbines system

    International Nuclear Information System (INIS)

    Olszewski, Pawel

    2014-01-01

    Optimization analysis of partially loaded cogeneration, multiple-stages steam turbines system was numerically investigated by using own-developed code (C++). The system can be controlled by following variables: fresh steam temperature, pressure, and flow rates through all stages in steam turbines. Five various strategies, four thermodynamics and one economical, which quantify system operation, were defined and discussed as an optimization functions. Mathematical model of steam turbines calculates steam properties according to the formulation proposed by the International Association for the Properties of Water and Steam. Genetic algorithm GENOCOP was implemented as a solving engine for non–linear problem with handling constrains. Using formulated methodology, example solution for partially loaded system, composed of five steam turbines (30 input variables) with different characteristics, was obtained for five strategies. The genetic algorithm found multiple solutions (various input parameters sets) giving similar overall results. In real application it allows for appropriate scheduling of machine operation that would affect equable time load of every system compounds. Also based on these results three strategies where chosen as the most complex: the first thermodynamic law energy and exergy efficiency maximization and total equivalent energy minimization. These strategies can be successfully used in optimization of real cogeneration applications. - Highlights: • Genetic optimization model for a set of five various steam turbines was presented. • Four various thermodynamic optimization strategies were proposed and discussed. • Operational parameters (steam pressure, temperature, flow) influence was examined. • Genetic algorithm generated optimal solutions giving the best estimators values. • It has been found that similar energy effect can be obtained for various inputs

  6. T55 power turbine rotor multiplane-multispeed balancing study

    Science.gov (United States)

    Martin, M. R.

    1982-01-01

    A rotordynamic analysis of the T55-L-11C engine was used to evaluate the balancing needs of the power turbine and to optimize the balancing procedure. As a result, recommendations were made for implementation of a multiplane-multispeed balancing plan. Precision collars for the attachment of trial weights to a slender rotor were designed enabling demonstration balancing on production hardware. The quality of the balance was then evaluated by installing a high speed balanced power turbine in an engine and running in a test cell at the Corpus Christi Army depot. The engine used had been tested prior to the turbine changeout and showed acceptable overall vibration levels for the engine were significantly reduced, demonstrating the ability of multiplane-multispeed balancing to control engine vibration.

  7. Ice accretion modeling for wind turbine rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Chocron, D.; Brahimi, T.; Paraschivoiu, I.; Bombardier, J.A. [Ecole Polytechnique de Montreal (Canada)

    1997-12-31

    The increasing application of wind energy in northern climates implies operation of wind turbines under severe atmospheric icing conditions. Such conditions are well known in the Scandinavian countries, Canada and most of Eastern European countries. An extensive study to develop a procedure for the prediction of ice accretion on wind turbines rotor blades appears to be essential for the safe and economic operation of wind turbines in these cold regions. The objective of the present paper is to develop a computer code capable of simulating the shape and amount of ice which may accumulate on horizontal axis wind turbine blades when operating in icing conditions. The resulting code is capable to predict and simulate the formation of ice in rime and glaze conditions, calculate the flow field and particle trajectories and to perform thermodynamic analysis. It also gives the possibility of studying the effect of different parameters that influence ice formation such as temperature, liquid water content, droplet diameter and accretion time. The analysis has been conducted on different typical airfoils as well as on NASA/DOE Mod-0 wind turbine. Results showed that ice accretion on wind turbines may reduce the power output by more than 20%.

  8. Saturated steam turbines for power reactors of WWER-type

    International Nuclear Information System (INIS)

    Czwiertnia, K.

    1978-01-01

    The publication deals with design problems of large turbines for saturated steam and with problem of output limitations of single shaft normal speed units. The possibility of unification of conventional and nuclear turbines, which creates the economic basis for production of both types of turbines by one manufacturer based on standarized elements and assemblies is underlined. As separate problems the distribution of nuclear district heating power systems are considered. The choice of heat diagram for district heating saturated steam turbines, the advantages of different diagrams and evaluaton for further development are presented. On this basis a program of unified turbines both condensing and district heating type suitable for Soviet reactors of WWER-440 and WWER-1000 type for planned development of nuclear power in Poland is proposed. (author)

  9. Design of large steam turbines for PWR power stations

    International Nuclear Information System (INIS)

    Hobson, G.

    1984-01-01

    The authors review the thermodynamic cycle requirements for use with pressurized-water reactors, outline the way thermal efficiency is maximized, and discuss the special nature of the wet-steam cycle associated with turbines for this type of reactor. Machine and cycle parameters are optimized to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range both of full-speed turbines running at 3000 rev/min on 50 Hz systems and of half-speed turbines running at 1800 rev/min on 60 Hz systems. The importance of service experience with nuclear wet-stream turbines, and its relevance to the design of modern turbines for PWR applications, is discussed. (author)

  10. 1000 MW steam turbine for nuclear power station

    International Nuclear Information System (INIS)

    Drahy, J.

    1987-01-01

    Skoda Works started the manufacture of the 1000 MW steam turbine for the Temelin nuclear power plant. The turbine will use saturated steam at 3,000 r.p.m. It will allow steam supply to heat water for district heating, this of an output of 893 MW for a three-stage water heating at a temperature of 150/60 degC or of 570 MW for a two-stage heating at a temperature of 120/60 degC. The turbine features one high-pressure and three identical low-pressure stages. The pressure gradient between the high-pressure and the low-pressure parts was optimized as concerns the thermal efficiency of the cycle and the thermodynamic efficiency of the low-pressure part. A value of 0.79 MPa was selected corresponding to the maximum flow rate of the steam entering the turbine. This is 5,495 t/h, the admission steam parameters are 273.3 degC and 5.8 MPa. The feed water temperature is 220.9 degC. It is expected that throughout the life of the turbine, there will be 300 cold starts, 1,000 starts following shutdown for 55 to 88 hours, and 600 starts following shutdown for 8 hours. (Z.M.). 8 figs., 1 ref

  11. Steam turbine chemistry in light water reactor plants

    International Nuclear Information System (INIS)

    Svoboda, Robert; Haertel, Klaus

    2008-01-01

    Steam turbines in boiling water reactor (BWR) and pressurized water reactor (PWR) power plants of various manufacturers have been affected by corrosion fatigue and stress corrosion cracking. Steam chemistry has not been a prime focus for related research because the water in nuclear steam generating systems is considered to be of high purity. Steam turbine chemistry however addresses more the problems encountered in fossil fired power plants on all volatile treatment, where corrosive environments can be formed in zones where wet steam is re-evaporated and dries out, or in the phase transition zone, where superheated steam starts to condense in the low-pressure (LP) turbine. In BWR plants the situation is aggravated by the fact that no alkalizing agents are used in the cycle, thus making any anionic impurity immediately acidic. This is illustrated by case studies of pitting corrosion of a 12 % Cr steel gland seal and of flow-oriented corrosion attack on LP turbine blades in the phase transition zone. In PWR plants, volatile alkalizing agents are used that provide some buffering of acidic impurities, but they also produce anionic decomposition products. (orig.)

  12. Transition prediction on the NORDTANK 500/41 turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Soerensen, N.N.

    2002-09-01

    A new simplified transition model for wind turbine blades is described along with the implementation in the EllipSys3D code. The method is based on a sectional treatment of the turbine blade under the assumption of chordwise flow, and lookup tables of transition point location computed by external 2D programs. The coupling of the 2D transition point location and the 3D sectional flow is performed through the stagnation point location. The method is applied to a single rotor case, the NORDTANK 500/41 rotor with LM19.1 blades. The transitional computations show improved agreement with measurements for wind speeds between 11 and 15 m/s. For higher wind speeds, the validity of the transition location computed by the 2D XFOIL code is questionable, and the results cannot be trusted. Analysis of the results comparing fully turbulent and transitional spanwise distributions of tangential forces, reveal that the decrease in power production when applying the transition model is mainly a consequence of the decrease in driving force on the inboard part of the blade between 5 and 12 meter radius. The results are very encouraging, and further studies of other rotors are needed for further validation. (au)

  13. Application of aeroacoustic models to design of wind turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Fuglsang, P.; Madsen, H.A. [Risoe National Lab., Wind Energy and Atmospheric Physics Dept., Roskilde (Denmark)

    1997-12-31

    A design method is presented for wind turbine rotors. The design process is split into overall design of the rotor and detailed design of the blade tip. A numerical optimization tool is used together with a semi-empirical noise prediction code for overall rotor design. The noise prediction code is validated with measurements and good agreement is obtained both on the total noise emission and on the sensitivity to wind speed, tip pitch angle and tip speed. A design study for minimum noise emission for a 300 kW rotor shows that the total sound power level can be reduced by 3 dB(A) without loss in energy production and the energy production can be increased by 2% without increase in the total noise. Detailed CFD calculations are subsequently done to resolve the blade tip flow. The characteristics of the general flow and the tip vortex are found, and the relevant parameters for the aeroacoustic models are derived for a sharp rectangular tip. (au) 16 refs.

  14. Steam temperature variation behind a turbine steam separator-superheater during NPP start-up

    International Nuclear Information System (INIS)

    Lejzerovich, A.Sh.; Melamed, A.D.

    1979-01-01

    To determine necessary parameters of the steam temperature automatic regulator behind the steam separator-rheater supe (SSS) of an NPP turbine the static and dynamic characteristics of the temperature change behind the SSS were studied experimentally. The measurements were carried out at the K-220-44 turbine of the Kolskaja NPP in the case of both varying turbine loads and the flow rate of the heating vapor. Disturbances caused by the opening of the regulating valve at the inlet of the heating vapor are investigated as well. It is found that due to a relatively high inertiality of the SSS a rather simple structure of the start-up steam temperature regulators behind the SSS in composition with automatated driving systems of the turbine start-up without regard for the change of the dynamic characteristics can be used

  15. Cascade Analysis of a Floating Wind Turbine Rotor

    International Nuclear Information System (INIS)

    Eliassen, Lene; Jakobsen, Jasna B; Knauer, Andreas; Nielsen, Finn Gunnar

    2014-01-01

    Mounting a wind turbine on a floating foundation introduces more complexity to the aerodynamic loading. The floater motion contains a wide range of frequencies. To study some of the basic dynamic load effect on the blades due to these motions, a two-dimensional cascade approach, combined with a potential vortex method, is used. This is an alternative method to study the aeroelastic behavior of wind turbines that is different from the traditional blade element momentum method. The analysis tool demands little computational power relative to a full three dimensional vortex method, and can handle unsteady flows. When using the cascade plane, a ''cut'' is made at a section of the wind turbine blade. The flow is viewed parallel to the blade axis at this cut. The cascade model is commonly used for analysis of turbo machineries. Due to the simplicity of the code it requires little computational resources, however it has limitations in its validity. It can only handle two-dimensional potential flow, i.e. including neither three-dimensional effects, such as the tip loss effect, nor boundary layers and stall effects are modeled. The computational tool can however be valuable in the overall analysis of floating wind turbines, and evaluation of the rotor control system. A check of the validity of the vortex panel code using an airfoil profile is performed, comparing the variation of the lift force, to the theoretically derived Wagner function. To analyse the floating wind turbine, a floating structure with hub height 90 m is chosen. An axial motion of the rotor is considered

  16. Development of 52 inch last stage blade for steam turbine

    International Nuclear Information System (INIS)

    Kadoya, Yoshiki; Harada, Masakatsu; Watanabe, Eiichiro

    1985-01-01

    Mitsubishi Heavy Industries, Ltd. has developed the last stage blades with 1320 mm length for a 1800 rpm LP turbine, and the verification by rotating vibration test using actual blades was finished, thus the blades were completed. In a nuclear power plant with an A-PWR of 3800 MW thermal output, the 1350 MW steam turbine has one HP turbine and three LP turbines coupled in tandem, and the optimum last stage blades for the LP turbines became the 1320 mm blades. The completion of these blades largely contributes to the improvement of thermal efficiency and the increase of generator output in large nuclear power plants, and has the possibility to decrease three LP turbines to two in 900 MW plants, which reduces the construction cost. The velocity energy of steam coming out of last stage blades is abandoned as exhaust loss in a condenser, which is the largest loss in a turbine. The increase of exhaust area using long blades reduces this loss. The economy of the 1320 mm blades, the features of the 1320 mm blades, the aerodynamic design and its verification, the prevention of the erosion of the 1320 mm blades due to wet steam, the strength design, the anti-vibration design and its verification, and the CAD/CAM system are reported. (Kako, I.)

  17. A new lease of life for turbine rotors subject to low-cycle fatigue at elevated temperature

    International Nuclear Information System (INIS)

    Coulon, P.A.; Knosp, B.; Saisse, H.

    1989-01-01

    The purpose of the study was to determine the depth of the zone damaged during fatigue crack initiation at the notch root in a Cr Mo V ferritic steel used for the manufacture of steam turbine rotors. Low cycle fatigue tests were conducted at 500 and 550 0 C (932 0 F and 1022 0 F) and the Manson - Coffin curves have been plotted. The results showed firstly that for Na * = 10,000 cycles (Number of cycles for crack initiation Na = 12,500 cycles) the damaged zone in the test-pieces the authors used corresponded to h ≅0.4 mm, and secondly that this zone had the same order of magnitude as the cyclic plastic zone determined according to the mechanical properties of the material studied. Conclusion is clear: if the turbine rotors are remachined over a depth h greater than ≅0.4 mm, their initial low cycle fatigue properties are considered as largely restored

  18. Dynamic analysis of multi layer foundation of steam turbines in nuclear power plants

    International Nuclear Information System (INIS)

    Hosseni, D.

    1999-01-01

    In this work, the coupled Rotor-pedestal-foundation motion is modeled and formulated. Transfer matrix method is implemented in the modeling. The model is adequate for multi layer foundation systems of steam turbines in nuclear power plants. The rotor modeled used is distributed mass model. Bearings are modeled with eight stiffness and damping coefficients and pedestals by mass, stiffness and damping property. Foundation is modeled with distributed mass and stiffness properties in which properties in vertical and horizontal direction may be different. The model is examined using analytical results and good agreement is achieved. Results of the coupled modeling indicate less error in comparison with previous separate modeling and lumped-mass methods

  19. Optimization model for rotor blades of horizontal axis wind turbines

    Institute of Scientific and Technical Information of China (English)

    LIU Xiong; CHEN Yan; YE Zhiquan

    2007-01-01

    This paper presents an optimization model for rotor blades of horizontal axis wind turbines. The model refers to the wind speed distribution function on the specific wind site, with an objective to satisfy the maximum annual energy output. To speed up the search process and guarantee a global optimal result, the extended compact genetic algorithm (ECGA) is used to carry out the search process.Compared with the simple genetic algorithm, ECGA runs much faster and can get more accurate results with a much smaller population size and fewer function evaluations. Using the developed optimization program, blades of a 1.3 MW stall-regulated wind turbine are designed. Compared with the existing blades, the designed blades have obviously better aerodynamic performance.

  20. The development of control systems for high power steam turbines

    International Nuclear Information System (INIS)

    Mathey, M.

    1983-01-01

    The functional and technological aspects of developments in the field of control systems for steam turbines over the last twenty years are analyzed. These developments have now culminated in very sophisticated systems which closely link electronics to high pressure hydraulic technology. A detailed description of these systeme high-lighting the high technical level of the control methods and the flexibility and reliability in service of turbines controlled in this way is given [fr

  1. Wet steam turbines for nuclear generating stations -design and operating experience

    International Nuclear Information System (INIS)

    Usher, J.

    1977-01-01

    Lecture to the Institution of Nuclear Engineers, 11 Jan. 1977. The object of this lecture was to give an account of some design features of large wet steam turbines and to show by describing some recent operational experience how their design concepts were fulfilled. Headings are as follows: effects of wet steam cycle on turbine layout and operation (H.P. turbine, L.P. turbine); turbine control and operation; water separators; and steam reheaters. (U.K.)

  2. Recent technology on steam turbine performance improvement

    International Nuclear Information System (INIS)

    Hirada, M.; Watanabe, E.; Tashiro, H.

    1991-01-01

    Continuous efforts have been made to improve turbine efficiency by applying the latest aerodynamic technologies to meet the energy saving requirement. In recent years, there has been considerable improvement in the field of computational fluid dynamics and these new technologies have been applied to the new blade design for HP, IP and LP turbines. Experimental verification for the new blade in turbine tests has established the overall turbine performance improvement and the excellent correspondence of flow pattern to the predicted value. This paper introduces the latest design technologies for the newly developed high efficiency blade and the verification test results

  3. Steam as turbine blade coolant: Experimental data generation

    Energy Technology Data Exchange (ETDEWEB)

    Wilmsen, B.; Engeda, A.; Lloyd, J.R. [Michigan State Univ., East Lansing, MI (United States)

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  4. Method for operating a steam turbine of the nuclear type with electronic reheat control of a cycle steam reheater

    International Nuclear Information System (INIS)

    Luongo, M.C.

    1975-01-01

    An electronic system is provided for operating a nuclear electric power plant with electronic steam reheating control applied to the nuclear turbine system in response to low pressure turbine temperatures, and the control is adapted to operate in a plurality of different automatic control modes to control reheating steam flow and other steam conditions. Each of the modes of control permit turbine temperature variations within predetermined constraints and according to predetermined functions of time. (Official Gazette)

  5. Effects of surface roughness on deviation angle and performance losses in wet steam turbines

    International Nuclear Information System (INIS)

    Bagheri Esfe, H.; Kermani, M.J.; Saffar Avval, M.

    2015-01-01

    In this paper, effects of turbine blade roughness and steam condensation on deviation angle and performance losses of the wet stages are investigated. The steam is assumed to obey non-equilibrium thermodynamic model, in which abrupt formation of liquid droplets produces condensation shocks. An AUSM-van Leer hybrid scheme is used to solve two-phase turbulent transonic steam flow around turbine rotor tip sections. The dominant solver of the computational domain is taken to be the AUSM scheme (1993) that in regions with large gradients smoothly switches to van Leer scheme (1979). This guarantees a robust hybrid scheme throughout the domain. It is observed that as a result of condensation, the aerothermodymics of the flow field changes. For example for a supersonic wet case with exit isentropic Mach number M e,is  = 1.45, the deviation angle and total pressure loss coefficient change by 65% and 200%, respectively, when compared with dry case. It is also observed that losses due to surface roughness in subsonic regions are much larger than those in supersonic regions. Hence, as a practical guideline for maintenance sequences, cleaning of subsonic parts of steam turbines should be considered first. - Highlights: • Two-phase turbulent transonic steam flow is numerically studied in this paper. • As a result of condensation, aerothermodynamics of the flow field changes. • Surface roughness has almost negligible effect on deviation angle. • Surface roughness plays an important role in performance losses. • Contribution of different loss mechanisms for smooth and rough blades are computed.

  6. Flow-driven simulation on variation diameter of counter rotating wind turbines rotor

    Directory of Open Access Journals (Sweden)

    Littik Y. Fredrika

    2018-01-01

    Full Text Available Wind turbines model in this paper developed from horizontal axis wind turbine propeller with single rotor (HAWT. This research aims to investigating the influence of front rotor diameter variation (D1 with rear rotor (D2 to the angular velocity optimal (ω and tip speed ratio (TSR on counter rotating wind turbines (CRWT. The method used transient 3D simulation with computational fluid dynamics (CFD to perform the aerodynamics characteristic of rotor wind turbines. The counter rotating wind turbines (CRWT is designed with front rotor diameter of 0.23 m and rear rotor diameter of 0.40 m. In this research, the wind velocity is 4.2 m/s and variation ratio between front rotor and rear rotor (D1/D2 are 0.65; 0.80; 1.20; 1.40; and 1.60 with axial distance (Z/D2 0.20 m. The result of this research indicated that the variation diameter on front rotor influence the aerodynamics performance of counter rotating wind turbines.

  7. Finite Element Analysis Design of a Split Rotor Bracket for a Bulb Turbine Generator

    Directory of Open Access Journals (Sweden)

    Yongyao Luo

    2013-01-01

    Full Text Available The rotor bracket is a key component of the generator rotor with cracks in the rotor bracket leading to rubbing between the rotor and stator, which threatens safe operation of the unit. The rotor rim is so complicated that the equivalent radial stiffness of rim was determined by numerical simulation other than engineering experience. A comprehensive numerical method including finite element analyses and the contact method for multibody dynamics has been used to design the split rotor bracket. The com-putational results showed that cracks would occur in the initial design of the bracket when the turbine operated at the runaway speed, and the bracket design should be improved. The improved design of the bracket was strong enough to avoid cracks and rub between the rotor and stator. This design experience will help improve the design of split rotor brackets for bulb turbine generators.

  8. Power Plants, Steam and Gas Turbines WebQuest

    Science.gov (United States)

    Ulloa, Carlos; Rey, Guillermo D.; Sánchez, Ángel; Cancela, Ángeles

    2012-01-01

    A WebQuest is an Internet-based and inquiry-oriented learning activity. The aim of this work is to outline the creation of a WebQuest entitled "Power Generation Plants: Steam and Gas Turbines." This is one of the topics covered in the course "Thermodynamics and Heat Transfer," which is offered in the second year of Mechanical…

  9. Integrating a SOFC Plant with a Steam Turbine Plant

    DEFF Research Database (Denmark)

    Rokni, Masoud; Scappin, Fabio

    2009-01-01

    A Solid Oxide Fuel Cell (SOFC) is integrated with a Steam Turbine (ST) cycle. Different hybrid configurations are studied. The fuel for the plants is assumed to be natural gas (NG). Since the NG cannot be sent to the anode side of the SOFC directly, a desulfurization reactor is used to remove...

  10. Avoiding failures of steam turbine discs by automated ultrasonic inspections

    International Nuclear Information System (INIS)

    Morton, J.; Bird, C.R.

    1994-01-01

    Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied

  11. Turbine steam path replacement at the Grafenrheinfeld Nuclear Power Station

    International Nuclear Information System (INIS)

    Weschenfelder, K.D.; Oeynhausen, H.; Bergmann, D.; Hosbein, P.; Termuehlen, H.

    1994-01-01

    In the last few years, replacement of old vintage steam turbine flow path components has been well established as a valid approach to improve thermal performance of aged turbines. In nuclear power plants, performance improvement is generally achieved only by design improvements since performance deterioration of old units is minor or nonexistent. With fossil units operating over decades loss in performance is an additional factor which can be taken into account. Such loss of performance can be caused by deposits, solid particle erosion, loss of shaft and inter-stage seal strips, etc. Improvement of performance is typically guaranteed as output increases for operation at full load. This value can be evaluated as a direct gain in unit capacity without fuel or steam supply increase. Since fuel intake does not change, the relative improvement of the net plant heat rate or efficiency is equal to the relative increase in output. The heat rate improvement is achieved not only at full load but for the entire load range. Such heat rate improvement not only moves a plant up on the load dispatch list increasing its capacity factor, but also extensive fuel savings can pay off for the investment cost of new steam path components. Another important factor is that quite often older turbine designs show a deterioration of their reliability and need costly repairs. With new flow path components an aged steam turbine starts a new useful life

  12. Avoiding failures of steam turbine discs by automated ultrasonic inspections

    International Nuclear Information System (INIS)

    Bird, C.R.; Morton, J.

    1994-01-01

    Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied. (Author)

  13. Erosion-corrosion of structural materials of wet steam turbines

    International Nuclear Information System (INIS)

    Tomarov, G.V.

    1989-01-01

    A model of erosion-corrosion wear of elements of a wet steam zone and a condensate-feeding path of turbines is considered. It is shown that diffusion of impurities and corrosion products in pores of an oxide layer is the control mechanism under conditions of laminar flow of a media. Processes of mass transfer are controlling factors in turbulent flow

  14. Multi-layer casing of a steam turbine for high steam pressures and temperatures

    International Nuclear Information System (INIS)

    Remberg, A.

    1978-01-01

    In previous turbine casings there is no sealing provided between the inner layer and the outer layer, so that the steam pressure acts fully on the casing top and on the shaft seal housing situated there. To reduce the displacement which occurs there due to pressure differences in the various steam spaces, the normal inner casing is made with the shaft sealing housing in an inner layer, which cannot be divided in the axial direction. The inner layer can be inserted from the high pressure side into the unit outer casing. A horizontal section through the turbine in the attached drawing makes the construction and operation of the invention clear. (GL) [de

  15. Development of 52 inches last stage blade for steam turbines

    International Nuclear Information System (INIS)

    Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shinichiro; Ogata, Hisao

    1986-01-01

    The last stage blades of steam turbines are the important component controlling the power output and performance of plants. In order to realize a unit of large capacity and high efficiency, the proper exhaust area and the last stage blades having good performance are indispensable. Toshiba Corp. has completed the development of the 52 inch last stage blades for 1500 and 1800 rpm steam turbines. The 52 inch last stage blades are the longest in the world, which have the annular exhaust area nearly 1.5 times as much as that of 41 inch blades used for 1100 MW, 1500 rpm turbines in nuclear power stations. By adopting these 52 inch blades, the large capacity nuclear power plants up to 1800 MW can be economically constructed, the rate of heat consumption of 1350 MW plants is improved by 3 ∼ 4 % as compared with 41 inch blades, and in the plants up to 1100 MW, LP turbines can be reduced from three sets to two. The features of 52 inch blades, the flow pattern and blade form design, the structural strength analysis and the erosion withstanding property, and the verification by the rotation test of the actual blades, the performance test using a test turbine, the vibration analysis of the actually loaded blades and the analysis of wet steam behavior are reported. (Kako, I.)

  16. Aerodynamic optimization of wind turbine rotor using CFD/AD method

    Science.gov (United States)

    Cao, Jiufa; Zhu, Weijun; Wang, Tongguang; Ke, Shitang

    2018-05-01

    The current work describes a novel technique for wind turbine rotor optimization. The aerodynamic design and optimization of wind turbine rotor can be achieved with different methods, such as the semi-empirical engineering methods and more accurate computational fluid dynamic (CFD) method. The CFD method often provides more detailed aerodynamics features during the design process. However, high computational cost limits the application, especially for rotor optimization purpose. In this paper, a CFD-based actuator disc (AD) model is used to represent turbulent flow over a wind turbine rotor. The rotor is modeled as a permeable disc of equivalent area where the forces from the blades are distributed on the circular disc. The AD model is coupled with a Reynolds Averaged Navier-Stokes (RANS) solver such that the thrust and power are simulated. The design variables are the shape parameters comprising the chord, the twist and the relative thickness of the wind turbine rotor blade. The comparative aerodynamic performance is analyzed between the original and optimized reference wind turbine rotor. The results showed that the optimization framework can be effectively and accurately utilized in enhancing the aerodynamic performance of the wind turbine rotor.

  17. Analysis of steam turbine boresonic NDE data using a field portable computer

    International Nuclear Information System (INIS)

    Leon-Salamanca, T.; Reinhart, E.R.

    2004-01-01

    Due to the high combined stress caused by thermal and rotational loading, the highest stress in the hollow rotor forging of typical nuclear power steam turbine and generator units is in the region at or near the bore. Material discontinuities aligned along the axis of the rotor centerline, with depth in the radial plane of the rotor, have the highest probability of becoming flaws of concern to the integrity of the rotor. Due to the nature of the casting/forging process a great number of material discontinuities can be found near the rotor bore. During the ultrasonic examination of rotors with a large number of discontinuities, the engineer must determine if these discontinuities are ultrasonic reflectors caused by fabrication anomalies, reflectors that are probably fabrication discontinuities but in such close proximity that they may link up and form a defect of concern to future operation, or reflectors that have significant size and are real growing flaws, but may appear as separated indications. Until recently, plotting of ultrasonic data to determine the significance of closely spaced indications was time consuming and required special 3-D analysis methods to determine if indications were isolated or linked to form larger discontinuities. To overcome this problem, a software program, compatible with portable personal computers, was written to define a parameter necessary for determining if a group of indications detected from nondestructive ultrasonic testing of turbine and generator rotors could combine to form larger ones. The approach involved using a computer algorithm to model each indication as a three dimensional sphere with a diameter equal to the ultrasonic signal amplitude from an equivalent flat bottom hole reflector and setting a minimum gap distance between spheres necessary for a link up. The program was implemented following a commonly used data format accepted by industry recognized computer codes. The gap distance and link up parameters were

  18. A practical approach to fracture analysis at the trailing edge of wind turbine rotor blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert; Nielsen, Magda

    2014-01-01

    Wind turbine rotor blades are commonly manufactured from composite materials by a moulding process. Typically, the wind turbine blade is produced in two halves, which are eventually adhesively joined along their edges. Investigations of operating wind turbine blades show that debonding...

  19. Analysis of experimental characteristics of multistage steam-jet electors of steam turbines

    Science.gov (United States)

    Aronson, K. E.; Ryabchikov, A. Yu.; Brodov, Yu. M.; Brezgin, D. V.; Zhelonkin, N. V.; Murmanskii, I. B.

    2017-02-01

    A series of questions for specification of physical gas dynamics model in flow range of steam-jet unit and ejector computation methodology, as well as functioning peculiarities of intercoolers, was formulated based on analysis of experimental characteristics of multistage team-jet steam turbines. It was established that coefficient defining position of critical cross-section of injected flow depends on characteristics of the "sound tube" zone. Speed of injected flow within this tube may exceed that of sound, and pressure jumps in work-steam decrease at the same time. Characteristics of the "sound tube" define optimal axial sizes of the ejector. According to measurement results, the part of steam condensing in the first-stage coolant constitutes 70-80% of steam amount supplied into coolant and is almost independent of air content in steam. Coolant efficiency depends on steam pressure defined by operation of steam-jet unit of ejector of the next stage after coolant of steam-jet stage, temperature, and condensing water flow. As a rule, steam entering content of steam-air mixture supplied to coolant is overheated with respect to saturation temperature of steam in the mixture. This should be taken into account during coolant computation. Long-term operation causes changes in roughness of walls of the ejector's mixing chamber. The influence of change of wall roughness on ejector characteristic is similar to the influence of reverse pressure of the steam-jet stage. Until some roughness value, injection coefficient of the ejector stage operating in superlimiting regime hardly changed. After reaching critical roughness, the ejector switches to prelimiting operating regime.

  20. An Experimental Analysis of the Effect of Icing on Wind Turbine Rotor Blades

    DEFF Research Database (Denmark)

    Raja, Muhammad Imran; Hussain, Dil muhammed Akbar; Soltani, Mohsen

    2016-01-01

    Wind Turbine is highly nonlinear plant whose dynamics changes with change in aerodynamics of the rotor blade. Power extracted from the wind turbine is a function of coefficient of power (Cp). Wind turbine installed in the cold climate areas has an icing on its rotor blade which might change its...... aerodynamics. This paper is an experimental investigation of the aerodynamic changes occur due to effect of ice accumulated on the rotor blades of wind turbine. We have tested three small scale model of the NREL's 5MW rotor blade with same profile but simulated different icing effect on them. These models...... are printed with 3D printer and tested one by one in a Wind Tunnel. Lift, drag and moment coefficients are calculated from the measured experimental data and program WT-Perf based on blade-element momentum (BEM) theory is used to predict the performance of wind turbine. Cp curves generated from the test...

  1. Transient Analysis and Design Improvement of a Gas Turbine Rotor Based on Thermal-Mechanical Method

    Directory of Open Access Journals (Sweden)

    Yang Liu

    2018-01-01

    Full Text Available The rotor is the core component of a gas turbine, and more than 80% of the failures in gas turbines occur in the rotor system, especially during the start-up period. Therefore, the safety assessment of the rotor during the start-up period is essential for the design of the gas turbine. In this paper, the transient equivalent stress of a gas turbine rotor under the cold start-up condition is investigated and the novel tie rod structure is introduced to reduce the equivalent stress. Firstly, a three-dimensional finite element model of the gas turbine rotor is built, and nonlinear contact behaviors such as friction are taken into account. Secondly, the convective heat transfer coefficients of the gas turbine rotor under the cold start-up condition are calculated using thermal dynamic theory. The transient analysis of the gas turbine rotor is conducted considering the thermal load, the centrifugal load, and the pretightening force. The temperature and stress distributions of the rotor under the cold start-up condition are shown in detail. In particular, the generation mechanism of maximum equivalent stress for tie rods and the change tendency of the pretightening force are illustrated in detail. The tie rod holes of the rear shaft and the turbine tie rod are the dangerous locations during the start-up period. Finally, a novel tie rod is proposed to reduce the maximum equivalent stress at the dangerous location. The maximum equivalent stress at this location is decreased by 15%. This paper provides some reference for the design of the gas turbine rotor.

  2. Operating results of 220 MW SKODA saturated steam turbines

    International Nuclear Information System (INIS)

    Drahy, J.

    1992-01-01

    One of the steam turbines produced by the SKODA Works, the 220 MW steam turbine for saturated admission steam of a speed of 3000 r.p.m. is described; it is used in nuclear power plants with 400 MW PWR type reactors. 16 units of 8 turbines each have been in operation in the Jaslovske Bohunice and Dukovany power plants with the total period of operation of all machines exceeding 750,000 hours. The 220 MW steam turbine consists of a two-flow high-pressure section and of two identical two-flow low-pressure sections. The pressure of saturated steam at the inlet of the high-pressure section is 4.32 MPa (the corresponding temperature of the saturation limit being 255 degC) and during the expansion in the high-pressure section it drops to 0.6 MPa; steam moisture reaches 12%. In a separator and two-stage reheater using blend steam, the steam is freed of the moisture and is reheated to a temperature of 217 degC. Some operational problems are discussed, as are the loss of the material of the stator parts of the high-pressure section due to corrosion-erosion wear and corrosion-erosion wear of the guide wheels of the high-pressure section, and measures are presented carried out for the reduction of the corrosion-erosion effects of wet steam. One of the serious problems were the fatigue fractures of the blades of the 4th high-pressure stage, which appeared after 20 000 to 24 000 hours of operation in the dented tee-root. The guide wheels of the 4th stage were substituted by new guide wheels with uniform pitch of the channels and with increased number of guide blades. Also discussed are the dynamic behavior of the low-pressure section of the bridge structure, the operating reliability and the heat off-take for water heating of long-distance heating systems. (Z.S.) 9 figs

  3. Influence of the Operational Wear of the Stator Parts of Shroud Seals on the Economic Efficiency of the Steam Turbines

    Science.gov (United States)

    Kostyuk, A. G.; Dmitriev, S. S.; Petrunin, B. N.; Gusev, A. A.

    2018-01-01

    During the operation of steam turbines under transient conditions, due to different thermal expansion of the stator and rotor parts in the radial and axial directions, the clearances fixed in the course of assembling the seals of the flow path change, which causes rubbing in the seals and the wear of the latter. This inevitably increases the leakages through the seals. A particularly large difference in the relative axial and radial displacements of the rotor and stator parts is observed during the turbine start-ups when the difference in their temperature expansion is maximal. Upon the turbine stops, the turbine shafting runs down freely, as a rule, passing through all critical speeds at which the amplitude of the shafting oscillations reach their peak values, which also leads to seizures in the seals and their wear and tear. The seizures in the seals may also be a consequence of the eccentricity between the rotor and stator caused by the thermal strain of the stator, incorrect choice of the clearances, floating-up of the rotor in the bearing, and many other factors. Recently, standard shroud labyrinth seals are being replaced in the steam turbines by seals with honeycomb stator inserts, the design of which allows the ridges to cut into the honeycomb surface without damaging the former, which allows fixing a radial clearance in the seals of 0.5 mm. On the honeycomb surface where the ridges touch it, grooves are cut through. The wear of the shroud seals reduces the efficiency of the steam turbines during the operation to the greatest degree. However, by the present there have been no exact quantitative data available on the change in the leakage through the worn-out honeycomb seals. The paper presents the results of comparative experimental studies on the flow and power characteristics of seal models with smooth and honeycomb stator parts for various degrees of their wear. The studies showed that the leakages through the worn-out stator parts of the honeycomb seals

  4. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    Energy Technology Data Exchange (ETDEWEB)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  5. Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, the detection of asymmetries in the rotor of the wind turbine is greatly improved.......In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal...

  6. WindPACT Turbine Design Scaling Studies Technical Area 2: Turbine, Rotor and Blade Logistics; TOPICAL

    International Nuclear Information System (INIS)

    Smith, K.

    2001-01-01

    Through the National Renewable Energy Laboratory (NREL), the United States Department of Energy (DOE) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. This program will explore advanced technologies that may reduce the cost of energy (COE) from wind turbines. The initial step in the WindPACT program is a series of preliminary scaling studies intended to determine the optimum sizes for future turbines, help define sizing limits for certain critical technologies, and explore the potential for advanced technologies to contribute to reduced COE as turbine scales increase. This report documents the results of Technical Area 2-Turbine Rotor and Blade Logistics. For this report, we investigated the transportation, assembly, and crane logistics and costs associated with installation of a range of multi-megawatt-scale wind turbines. We focused on using currently available equipment, assembly techniques, and transportation system capabilities and limitations to hypothetically transport and install 50 wind turbines at a facility in south-central South Dakota

  7. Assessment of research needs for wind turbine rotor materials technology

    Energy Technology Data Exchange (ETDEWEB)

    1991-01-01

    Wind-driven power systems is a renewable energy technology that is still in the early stages of development. Wind power plants installed in early 1980s suffered structural failures chiefly because of incomplete understanding of wind forces (turbulent), in some cases because of poor product quality. Failures of rotor blades are now somewhat better understood. This committee has examined the experience base accumulated by wind turbines and the R and D programs sponsored by DOE. It is concluded that a wind energy system such as is described is within the capability of engineering practice; however because of certain gaps in knowledge, and the presence of only one major integrated manufacturer of wind power machines in the USA, a DOE R and D investment is still required.

  8. Using the CAE technologies of engineering analysis for designing steam turbines at ZAO Ural Turbine Works

    Science.gov (United States)

    Goloshumova, V. N.; Kortenko, V. V.; Pokhoriler, V. L.; Kultyshev, A. Yu.; Ivanovskii, A. A.

    2008-08-01

    We describe the experience ZAO Ural Turbine Works specialists gained from mastering the series of CAD/CAE/CAM/PDM technologies, which are modern software tools of computer-aided engineering. We also present the results obtained from mathematical simulation of the process through which high-and intermediate-pressure rotors are heated for revealing the most thermally stressed zones, as well as the results from mathematical simulation of a new design of turbine cylinder shells for improving the maneuverability of these turbines.

  9. Initial design of a stall-controlled wind turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Nygaard, T.A. [Inst. for Energiteknikk, Kjeller (Norway)

    1997-08-01

    A model intended for initial design of stall-controlled wind turbine rotors is described. The user specifies relative radial position of an arbitrary number of airfoil sections, referring to a data file containing lift-and drag curves. The data file is on the same format as used in the commercial blade-element code BLADES-/2/, where lift- and drag coefficients are interpolated from tables as function of Reynolds number, relative thickness and angle of attack. The user can set constraints on a selection of the following: Maximum power; Maximum thrust in operation; Maximum root bending moment in operation; Extreme root bending moment, parked rotor; Tip speed; Upper and lower bounds on optimisation variables. The optimisation variables can be selected from: Blade radius; Rotational speed; Chord and twist at an arbitrary number of radial positions. The user can chose linear chord distribution and a hyperbola-like twist distribution to ensure smooth planform and twist, or cubic spline interpolation for one or both. The aerodynamic model is based on classical strip theory with Prandtl tip loss correction, supplemented by empirical data for high induction factors. (EG)

  10. Moisture separators and reheaters for wet steam turbines

    International Nuclear Information System (INIS)

    Gibbins, J.

    1979-01-01

    Moisture separator reheater (M.S.R.) units are now a well established feature of the wet steam cycle as associated with the various types of water cooled reactor. This paper describes the development of M.S.Rs. as supplied by GEC for turbine generators of up to 1200 MW ratings covering the design procedures used and the features required to ensure efficient and reliable operation. In addition to details of the M.S.R. design, the desirable features of the steam supply, venting and drain control systems are also discussed. The recent developments, as provided on current projects, are described. (author)

  11. The 52-inch last-stage blades for steam turbines

    International Nuclear Information System (INIS)

    Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shin-ichiro; Ogata, Hisao

    1986-01-01

    The last-stage blades (LSB) of steam turbines are one of the most important components determining the plant's maximum capacity and efficiency. The development of LSBs necessitates high-technology including advanced methods of analyses and verifications as well as ample accumulation of technical data. The 52-inch LSB recently developed by Toshiba has raised nuclear power plant's capacity up to 1,300 ∼ 1,800 MW, has effected compact design of turbine units, and has improved thermal efficiency, keeping high reliability. (author)

  12. Steam feeding redundancy for turbine-drives of feed pumps at WWER-1000 NPP

    International Nuclear Information System (INIS)

    Nesterov, Yu.V.; Shmukler, B.I.

    1987-01-01

    The system of steam supply for feed pump driving turbines (T) at the South Ukrainian Unit 1 according to the centralized redundancy principle is described. T is feeded through the collector of water auxiliary sytem (CWAS) to which steam from the third steam extraction line of turbine is supplied under thenormal regime. Under the reduction of turbine load, live steam from the steam generator is supplied to CWAS through the pressure regulator, possesing 10 s speed of responce. In this case the level reduction in the steam generator makes up 170 mm

  13. Wind Turbine Rotor Simulation via CFD Based Actuator Disc Technique Compared to Detailed Measurement

    Directory of Open Access Journals (Sweden)

    Esmail Mahmoodi

    2015-10-01

    Full Text Available In this paper, a generalized Actuator Disc (AD is used to model the wind turbine rotor of the MEXICO experiment, a collaborative European wind turbine project. The AD model as a combination of CFD technique and User Defined Functions codes (UDF, so-called UDF/AD model is used to simulate loads and performance of the rotor in three different wind speed tests. Distributed force on the blade, thrust and power production of the rotor as important designing parameters of wind turbine rotors are focused to model. A developed Blade Element Momentum (BEM theory as a code based numerical technique as well as a full rotor simulation both from the literature are included into the results to compare and discuss. The output of all techniques is compared to detailed measurements for validation, which led us to final conclusions.

  14. Efficiency calculation on 10 MW experimental steam turbine

    Directory of Open Access Journals (Sweden)

    Hoznedl Michal

    2018-01-01

    Full Text Available The paper deals with defining flow path efficiency of an experimental steam turbine by using measurement of flow, torque, pressures and temperatures. The configuration of the steam turbine flow path is briefly described. Measuring points and devices are defined. The paper indicates the advantages as well as disadvantages of flow path efficiency measurement using enthalpy and torque on the shaft. The efficiency evaluation by the help pressure and temperature measurement is influenced by flow parameter distribution and can provide different values of flow path efficiency. The efficiency determination by using of torque and mass flow measurement is more accurate and it is recommended for using. The disadvantage is relatively very complicated and expensive measuring system.

  15. Cogeneration steam turbine plant for district heating of Berovo (Macedonia)

    International Nuclear Information System (INIS)

    Armenski, Slave; Dimitrov, Konstantin

    2000-01-01

    A plant for combined heat and electric power production, for central heating of the town Berovo (Macedonia) is proposed. The common reason to use a co-generation unit is the energy efficiency and a significant reduction of environmental pollution. A coal dust fraction from B rik' - Berovo coal mine is the main energy resource for cogeneration steam turbine plant. The heat consumption of town Berovo is analyzed and determined. Based on the energy consumption of a whole power plant, e. i. the plant for combined and simultaneous production of power is proposed. All necessary facilities of cogeneration plant is examined and determined. For proposed cogeneration steam turbine power plant for combined heat and electric production it is determined: heat and electric capacity of the plant, annually heat and electrical quantity production and annually coal consumption, the total investment of the plant, the price of both heat and electric energy as well as the pay back period. (Authors)

  16. Enhanced efficiency steam turbine blading - for cleaner coal plant

    Energy Technology Data Exchange (ETDEWEB)

    Fowler, A.; Bell, D.; Cao, C.; Fowler, R.; Oliver, P.; Greenough, C.; Timmis, P. [ALSTOM Power, Rugby (United Kingdom)

    2005-03-01

    The aim of this project was to increase the efficiency of the short height stages typically found in high pressure steam turbine cylinders. For coal fired power plant, this will directly lead to a reduction in the amount of fuel required to produce electrical power, resulting in lower power station emissions. The continual drive towards higher cycle efficiencies demands increased inlet steam temperatures and pressures, which necessarily leads to shorter blade heights. Further advances in blading for short height stages are required in order to maximise the benefit. To achieve this, an optimisation of existing 3 dimensional designs was carried out and a new 3 dimensional fixed blade for use in the early stages of the high pressure turbine was developed. 28 figs., 5 tabs.

  17. A Novel Dual-Rotor Turbine for Increased Wind Energy Capture

    International Nuclear Information System (INIS)

    Rosenberg, A; Selvaraj, S; Sharma, A

    2014-01-01

    Horizontal axis wind turbines suffer from aerodynamic inefficiencies in the blade root region (near the hub) due to several non-aerodynamic constraints. Aerodynamic interactions between turbines in a wind farm also lead to significant loss of wind farm efficiency. A new dual-rotor wind turbine (DRWT) concept is proposed that aims at mitigating these two losses. A DRWT is designed that uses an existing turbine rotor for the main rotor, while the secondary rotor is designed using a high lift-to-drag ratio airfoil. Reynolds Averaged Navier- Stokes computational fluid dynamics simulations are used to optimize the design. Large eddy simulations confirm the increase energy capture potential of the DRWT. Wake comparisons however do not show enhanced entrainment of axial momentum

  18. Generalised pole-placement control of steam turbine speed

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-del-Busto, R. [ITESM, Cuernavaca (Mexico). Div. de Ingenieria y Ciencias; Munoz, J. [ITESM, Xochimilco (Mexico). Div. de Ingenieria y Ciencias

    1996-12-31

    An application of a pole-placement self-tuning predictive control algorithm is developed to regulate speed of a power plant steam turbine model. Two types of system representation (CARMA and CARIMA) are used to test the control algorithm. Simulation results show that when using a CARMA model better results are produced. Two further comparisons are made when using a PI controller and a generalised predictive controller. (author)

  19. Benefits of Two Turbine Rotor Diameters and Hub Heights in the Same Wind Farm

    Energy Technology Data Exchange (ETDEWEB)

    Dykes, Katherine L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Stanley, Andrew P. J. [Brigham Young University; Ning, Andrew [Brigham Young University

    2018-01-12

    Significant turbine-wake interactions greatly reduce power output in a wind farm. If different turbine hub heights and rotor diameters are included in the same wind farm, the wake interference in the farm will be reduced, resulting in a lower cost of energy (COE) than a farm with identical turbines. In this paper, we present a method to model wind farm COE in farms with hub heights and rotor diameters that vary across the wind farm. We also demonstrate how to optimize these wind farms to minimize COE. The results show that COE can be greatly reduced in wind farms with non-homogeneous turbines, especially when the turbines are spaced close together. For a unidirectional wind rose, including different turbine design in the wind farm has a similar decrease in COE to spreading the wind turbines farther apart. When the rotor diameter and hub height of the wind turbines in a farm are optimized uniformly, a COE decrease of 4% to 13% (depending on the grid spacing and wind shear exponent) is achieved compared to the baseline. When the rotor diameter and turbine heights are optimized non-uniformly, with two different diameters and heights throughout the farm, there is a COE decrease of 22% to 41% compared to the baseline. For a more spread wind rose with a dominant probability from the west, there is a COE decrease between 3% and 10% for uniformly optimized rotor diameter and height compared to the baseline. With two optimized rotor diameters and heights through the farm, a COE decrease of 3% to 19% is achieved. For a similar wind rose shifted such that the dominant wind direction is from the northwest, a COE decrease between 3% and 10% results from uniformly optimized wind turbines compared to the baseline. A COE decrease of 3% to 17% compared to the baseline occurs with two different turbines are optimized throughout the wind farm.

  20. Nonlinear Synergetic Governor Controllers for Steam Turbine Generators to Enhance Power System Stability

    Directory of Open Access Journals (Sweden)

    Xingbao Ju

    2017-07-01

    Full Text Available This paper proposes a decentralized nonlinear synergetic governor controller (NSGC for turbine generators to enhance power system stability by using synergetic control theory and the feedback linearization technique. The precise feedback linearization model of a turbine-generator with a steam valve control is obtained, at first, by using a feedback linearization technique. Then based on this model, a manifold is defined as a linear combination of the deviation of the rotor angle, speed deviation, and speed derivative. The control law of the proposed NSGC is deduced and the stability condition of the whole closed-loop system is subsequently analyzed. According to the requirement of the primary frequency regulation, an additional proportional integral (PI controller is designed to dynamically track the steady-state value of the rotor angle. Case studies are undertaken based on a single-machine infinite-bus system and the New England system, respectively. Simulation results show that the proposed NSGC can suppress the power oscillations and improve transient stability more effectively in comparison with the conventional proportional-integral-derivative (PID governor controller. Moreover, the proposed NSGC is robust to the variations of the system operating conditions.

  1. Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

    Science.gov (United States)

    Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

    2012-02-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  2. Processing of Advanced Alloys for A-USC Steam Turbine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Jablonski, P. D. [National Energy Technology Laboratory (NETL); Hawk, Jeffrey A. [National Energy Technology Laboratory (NETL); Cowen, Christopher J. [National Energy Technology Laboratory (NETL); Maziasz, Philip J [ORNL

    2010-01-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760 C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  3. Compatibility of gas turbine materials with steam cooling

    Energy Technology Data Exchange (ETDEWEB)

    Desai, V.; Tamboli, D.; Patel, Y. [Univ. of Central Florida, Orlando, FL (United States)

    1995-10-01

    Gas turbines had been traditionally used for peak load plants and remote locations as they offer advantage of low installation costs and quick start up time. Their use as a base load generator had not been feasible owing to their poor efficiency. However, with the advent of gas turbines based combined cycle plants (CCPs), continued advances in efficiency are being made. Coupled with ultra low NO{sub x} emissions, coal compatibility and higher unit output, gas turbines are now competing with conventional power plants for base load power generation. Currently, the turbines are designed with TIT of 2300{degrees}F and metal temperatures are maintained around 1700{degrees}F by using air cooling. New higher efficiency ATS turbines will have TIT as high as 2700{degrees}F. To withstand this high temperature improved materials, coatings, and advances in cooling system and design are warranted. Development of advanced materials with better capabilities specifically for land base applications are time consuming and may not be available by ATS time frame or may prove costly for the first generation ATS gas turbines. Therefore improvement in the cooling system of hot components, which can take place in a relatively shorter time frame, is important. One way to improve cooling efficiency is to use better cooling agent. Steam as an alternate cooling agent offers attractive advantages because of its higher specific heat (almost twice that of air) and lower viscosity.

  4. Power-generation method using combined gas and steam turbines

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C; Radtke, K; Keller, H J

    1997-03-20

    The invention concerns a method of power generation using a so-called COGAS (combined gas and steam) turbine installation, the aim being to improve the method with regard to the initial costs and energy consumption so that power can be generated as cheaply as possible. This is achieved by virtue of the fact that air taken from the surrounding atmosphere is splint into an essentially oxygen-containing stream and an essentially nitrogen-containing stream and the two streams fed further at approximately atmospheric pressure. The essentially nitrogen-containing stream is mixed with an air stream to form a mixed nitrogen/air stream and the mixed-gas stream thus produced is brought to combustion chamber pressure in the compressor of the gas turbine, the combustion of the combustion gases in the combustion chamber of the gas turbine being carried out with the greater part of this compressed mixed-gas stream. (author) figs.

  5. Multi-objective PID Optimization for Speed Control of an Isolated Steam Turbine using Gentic Algorithm

    OpenAIRE

    Sanjay Kr. Singh; D. Boolchandani; S.G. Modani; Nitish Katal

    2014-01-01

    This study focuses on multi-objective optimization of the PID controllers for optimal speed control for an isolated steam turbine. In complex operations, optimal tuning plays an imperative role in maintaining the product quality and process safety. This study focuses on the comparison of the optimal PID tuning using Multi-objective Genetic Algorithm (NSGA-II) against normal genetic algorithm and Ziegler Nichols methods for the speed control of an isolated steam turbine. Isolated steam turbine...

  6. Using a collision model to design safer wind turbine rotors for birds

    International Nuclear Information System (INIS)

    Tucker, V.A.

    1996-01-01

    A mathematical model for collisions between birds and propeller-type turbine rotors identifies the variables that can be manipulated to reduce the probability that birds will collide with the rotor. This study defines a safety index--the clearance power density--that allows rotors of different sizes and designs to be compared in terms of the amount of wind energy converted to electrical energy per bird collision. The collision model accounts for variations in wind speed during the year and shows that for model rotors with simple, one-dimensional blades, the safety index increases in proportion to rotor diameter, and variable speed rotors have higher safety indexes than constant speed rotors. The safety index can also be increased by enlarging the region near the center of the rotor hub where the blades move slowly enough for birds to avoid them. Painting the blades to make them more visible might have this effect. Model rotors with practical designs can have safety indexes an order of magnitude higher than those for model rotors typical of the constant speeds rotors in common use today. This finding suggests that redesigned rotors could have collision rates with birds perhaps an order of magnitude lower than today's rotors, with no reduction in the production of wind power. The empirical data that exist for collisions between raptors, such as hawks and eagles, and rotors are consistent with the model: the numbers of raptor carcasses found beneath large variable speed rotors, relative to the numbers found under small constant speed rotors, are in the proportions predicted by the collision model rather than in proportion to the areas swept by the rotor blades. However, uncontrolled variables associated with these data prevent a stronger claim of support for the model

  7. Weld-forged rotors of the turbines for nuclear and thermal power plants

    International Nuclear Information System (INIS)

    Rudkovskij, A.F.; German, S.I.

    1979-01-01

    Considered is a principally new technology and equipment for assembling and welding superheavy rotors with mass up to 200 tons. Construction peculiarities and advantages of the application of weld-forged rotors are noted. The technology proposed permits to provide for a horizontal assembling, subsequent welding and quality control of rotors, one bench being used instead of three ones. The application of horizontal assembling and complex welding of rotors in one position permits not only to shorten the cycle of assembling and welding, too decrease the equipment costs and release production capacities, but also to improve substantially the quality of welds and especially the accuracy of rotor production. The equipment allows one to assemble and weld rotors with the mass up to 250 tons at maximum rotor diameter up to 2500 mm and length up to 13000 mm. Presented are data characterizing chemical composition and mechanical properties of steels used for forging of welded rotors. Also given are the results of studying mechanical properties of welded joints, welding and thermal treatment of which were made in accordance with the technology proposed. Serial production of rotors for turbines with the power of 500, 1000 and 1200 Mw is shown to be mastered along with the manufacture of welded rotors for cylinders of low, medium and high pressure turbines

  8. WindPACT Turbine Rotor Design Study: June 2000--June 2002 (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    Malcolm, D. J.; Hansen, A. C.

    2006-04-01

    This report presents the results of the turbine rotor study completed by Global Energy Concepts (GEC) as part of the U.S. Department of Energy's WindPACT (Wind Partnership for Advanced Component Technologies) project. The purpose of the WindPACT project is to identify technology improvements that will enable the cost of energy from wind turbines to fall to a target of 3.0 cents/kilowatt-hour in low wind speed sites. The study focused on different rotor configurations and the effect of scale on those rotors.

  9. Turbulence production due to secondary vortex cutting in a turbine rotor

    Science.gov (United States)

    Binder, A.

    1985-10-01

    Measurements of the unsteady flow field near and within a turbine rotor were made by means of a Laser-2-Focus velocimeter. The testing was performed in a single-stage cold-air turbine at part-load and near-design conditions. Random unsteadiness and flow angle results indicate that the secondary vortices of the stator break down after being cut and deformed by the rotor blades. A quantitative comparison shows that some of the energy contained in these secondary vortices is thereby converted into turbulence energy in the front part of the rotor. An attempt is made to explain this turbulence energy production as caused by the vortex breakdown.

  10. Investigations on the Effect of Radius Rotor in Combined Darrieus-Savonius Wind Turbine

    Directory of Open Access Journals (Sweden)

    Kaprawi Sahim

    2018-01-01

    Full Text Available Renewable sources of energy, abundant in availability, are needed to be exploited with adaptable technology. For wind energy, the wind turbine is very well adapted to generate electricity. Among the different typologies, small scale Vertical Axis Wind Turbines (VAWT present the greatest potential for off-grid power generation at low wind speeds. The combined Darrieus-Savonius wind turbine is intended to enhance the performance of the Darrieus rotor in low speed. In combined turbine, the Savonius buckets are always attached at the rotor shaft and the Darrieus blades are installed far from the shaft which have arm attaching to the shaft. A simple combined turbine offers two rotors on the same shaft. The combined turbine that consists of two Darrieus and Savonius blades was tested in wind tunnel test section with constant wind velocity and its performance was assessed in terms of power and torque coefficients. The study gives the effect of the radius ratio between Savonius and Darrieus rotor on the performance of the turbine. The results show that there is a significant influence on the turbine performance if the radius ratio was changed.

  11. The effect of blade pitch in the rotor hydrodynamics of a cross-flow turbine

    Science.gov (United States)

    Somoano, Miguel; Huera-Huarte, Francisco

    2016-11-01

    In this work we will show how the hydrodynamics of the rotor of a straight-bladed Cross-Flow Turbine (CFT) are affected by the Tip Speed Ratio (TSR), and the blade pitch angle imposed to the rotor. The CFT model used in experiments consists of a three-bladed (NACA-0015) vertical axis turbine with a chord (c) to rotor diameter (D) ratio of 0.16. Planar Digital Particle Image Velocimetry (DPIV) was used, with the laser sheet aiming at the mid-span of the blades, illuminating the inner part of the rotor and the near wake of the turbine. Tests were made by forcing the rotation of the turbine with a DC motor, which provided precise control of the TSR, while being towed in a still-water tank at a constant Reynolds number of 61000. A range of TSRs from 0.7 to 2.3 were covered for different blade pitches, ranging from 8° toe-in to 16° toe-out. The interaction between the blades in the rotor will be discussed by examining dimensionless phase-averaged vorticity fields in the inner part of the rotor and mean velocity fields in the near wake of the turbine. Supported by the Spanish Ministry of Economy and Competitiveness, Grant BES-2013-065366 and project DPI2015-71645-P.

  12. Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

    International Nuclear Information System (INIS)

    Ehrhardt, F.

    2014-01-01

    In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

  13. Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

    Energy Technology Data Exchange (ETDEWEB)

    Ehrhardt, F.

    2014-07-01

    In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

  14. Design Of Rotor Blade For Vertical Axis Wind Turbine Using Double Aerofoil

    DEFF Research Database (Denmark)

    Chougule, Prasad; Ratkovich, Nicolas Rios; Kirkegaard, Poul Henning

    Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use because they generate less noise, have bird free turbines and lower cost. There is few vertical axis wind turbines design with good power curve....... However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design....... In this current work two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect...

  15. Turbine main engines

    CERN Document Server

    Main, John B; Herbert, C W; Bennett, A J S

    1965-01-01

    Turbine Main Engines deals with the principle of operation of turbine main engines. Topics covered include practical considerations that affect turbine design and efficiency; steam turbine rotors, blades, nozzles, and diaphragms; lubricating oil systems; and gas turbines for use with nuclear reactors. Gas turbines for naval boost propulsion, merchant ship propulsion, and naval main propulsion are also considered. This book is divided into three parts and begins with an overview of the basic mode of operation of the steam turbine engine and how it converts the pressure energy of the ingoing ste

  16. Numerical Investigation of Aerodynamic Performance and Loads of a Novel Dual Rotor Wind Turbine

    Directory of Open Access Journals (Sweden)

    Behnam Moghadassian

    2016-07-01

    Full Text Available The objective of this paper is to numerically investigate the effects of the atmospheric boundary layer on the aerodynamic performance and loads of a novel dual-rotor wind turbine (DRWT. Large eddy simulations are carried out with the turbines operating in the atmospheric boundary layer (ABL and in a uniform inflow. Two stability conditions corresponding to neutral and slightly stable atmospheres are investigated. The turbines are modeled using the actuator line method where the rotor blades are modeled as body forces. Comparisons are drawn between the DRWT and a comparable conventional single-rotor wind turbine (SRWT to assess changes in aerodynamic efficiency and loads, as well as wake mixing and momentum and kinetic energy entrainment into the turbine wake layer. The results show that the DRWT improves isolated turbine aerodynamic performance by about 5%–6%. The DRWT also enhances turbulent axial momentum entrainment by about 3.3 %. The highest entrainment is observed in the neutral stability case when the turbulence in the ABL is moderately high. Aerodynamic loads for the DRWT, measured as out-of-plane blade root bending moment, are marginally reduced. Spectral analyses of ABL cases show peaks in unsteady loads at the rotor passing frequency and its harmonics for both rotors of the DRWT.

  17. Risk-based and maintenance systems for steam turbines

    International Nuclear Information System (INIS)

    Fujiyama, K.; Nagai, S.; Akikuni, Y.; Fujiwara, T.; Furuya, K.; Matsumoto, S.; Takagi, K.; Kawabata, T.

    2003-01-01

    The risk-based maintenance (RBM) system has been developed for steam turbine plants coupled with the quick inspection systems. The RBM system utilizes the field failure and inspection database accumulated over 30 years. The failure modes are determined for each component of steam turbines and the failure scenarios are described as event trees. The probability of failure is expressed in the form of unreliability functions of operation hours or start-up cycles through the cumulative hazard function method. The posterior unreliability is derived from the field data analysis according to the inspection information. Quick inspection can be conducted using air-cooled borescope and heat resistant ultrasonic sensors even if the turbine is not cooled down sufficiently. Another inspection information comes from degradation and damage measurement. The probabilistic life assessment using structural analysis and statistical material properties, the latter is estimated from hardness measurement, replica observation and embrittlement measurement. The risk function is calculated as the sum product of unreliability functions and expected monetary loss as the consequence of failure along event trees. The optimum maintenance plan is determined among simulated scenarios described through component breakdown trees, life cycle event trees and risk functions. Those methods are effective for total condition assessment and economical maintenance for operating plants. (orig.)

  18. Risk-based inspection and maintenance systems for steam turbines

    International Nuclear Information System (INIS)

    Fujiyama, Kazunari; Nagai, Satoshi; Akikuni, Yasunari; Fujiwara, Toshihiro; Furuya, Kenichiro; Matsumoto, Shigeru; Takagi, Kentaro; Kawabata, Taro

    2004-01-01

    The risk-based maintenance (RBM) system has been developed for steam turbine plants coupled with the quick inspection systems. The RBM system utilizes the field failure and inspection database accumulated over 30 years. The failure modes are determined for each component of steam turbines and the failure scenarios are described as event trees. The probability of failure is expressed in the form of unreliability functions of operation hours or start-up cycles through the cumulative hazard function method. The posterior unreliability is derived from the field data analysis according to the inspection information. Quick inspection can be conducted using air-cooled borescope and heat resistant ultrasonic sensors even if the turbine is not cooled down sufficiently. Another inspection information comes from degradation and damage measurement. The probabilistic life assessment using structural analysis and statistical material properties, the latter is estimated from hardness measurement, replica observation and embrittlement measurement. The risk function is calculated as the sum product of unreliability functions and expected monetary loss as the consequence of failure along event trees. The optimum maintenance plan is determined among simulated scenarios described through component breakdown trees, life cycle event trees and risk functions. Those methods are effective for total condition assessment and economical maintenance for operating plants

  19. Optimization of Design of Steam Turbine Exhaust Conduits

    Directory of Open Access Journals (Sweden)

    A. S. Goldin

    2014-01-01

    Full Text Available Improving effectiveness turbine was and remains a key issue for today. In order to improve the efficiency of the turbine is necessary to reduce losses in the steam turbine exhaust conduit.This paper presents the design optimization exhaust conduit steam turbine K-27-2.9 produced by JSC «KTW» at the design stage. The aims of optimizing the design were: decreasing hydraulic resistance of the conduit, reduction of non-uniformity of the flow at the outlet of the conduit, equalizing steam flow ahead of the condenser tube bundle.The conduit models were made and flows in it were simulated in environment of the Solid Works and its application COSMOS Flo Works.As the initial conduit model was selected exhaust conduit of turbine PT-25/34-3.4 produced by JSC «KTW». Was obtained by the calculated velocity field at the outlet of the conduit. The analysis of the calculation results revealed the necessity of changes to the initial design of the conduit. The changes were accompanied by calculating currents flow in the conduit, and assessed the impact of design changes on the nature of the course. Further transformation of the construction of the conduit was held on the results of these calculations. Construction changes are not touched by the outer geometry of the conduit, and were introduced to meet technological.According to calculation results, conclusions were drawn and selected three versions of the conduit.Given are the research results for the initial conduit model and modified design versions. In order to evaluate the flow degree of irregularity the momentum factor (Bussinesku factor for outlet crosssection of the selected conduit design version. Analysis of the research results made it possible to determine optimum design of the exhaust conduit.Introducing the suggested alterations in the conduit design will result in improvement of heat exchange in the condenser, an increase in reliability of the tube bundle operation, a decrease in noise and

  20. Research on simulation of supercritical steam turbine system in large thermal power station

    Science.gov (United States)

    Zhou, Qiongyang

    2018-04-01

    In order to improve the stability and safety of supercritical steam turbine system operation in large thermal power station, the body of the steam turbine is modeled in this paper. And in accordance with the hierarchical modeling idea, the steam turbine body model, condensing system model, deaeration system model and regenerative system model are combined to build a simulation model of steam turbine system according to the connection relationship of each subsystem of steam turbine. Finally, the correctness of the model is verified by design and operation data of the 600MW supercritical unit. The results show that the maximum simulation error of the model is 2.15%, which meets the requirements of the engineering. This research provides a platform for the research on the variable operating conditions of the turbine system, and lays a foundation for the construction of the whole plant model of the thermal power plant.

  1. Fuqing nuclear power of nuclear steam turbine generating unit No.1 at the implementation and feedback

    International Nuclear Information System (INIS)

    Cao Yuhua; Xiao Bo; He Liu; Huang Min

    2014-01-01

    The article introduces the Fuqing nuclear power of nuclear steam turbine generating unit no.l purpose, range of experience, experiment preparation, implementation, feedback and response. Turn of nuclear steam turbo-generator set flush, using the main reactor coolant pump and regulator of the heat generated by the electric heating element and the total heat capacity in secondary circuit of reactor coolant system (steam generator secondary side) of saturated steam turbine rushed to 1500 RPM, Fuqing nuclear power of nuclear steam turbine generating unit no.1 implementation of the performance of the inspection of steam turbine and its auxiliary system, through the test problems found in the clean up in time, the nuclear steam sweep turn smooth realization has accumulated experience. At the same time, Fuqing nuclear power of nuclear steam turbine generating unit no.1 at turn is half speed steam turbine generator non-nuclear turn at the first, with its smooth realization of other nuclear power steam turbine generator set in the field of non-nuclear turn play a reference role. (authors)

  2. The market for steam turbine generators around the world

    International Nuclear Information System (INIS)

    Mandement, O.; Anglaret, P.; Ledermann, P.

    2012-01-01

    As a discrete market (in the mathematical meaning of the word) with irregular sales from one year to the next, the market for steam turbine generators in nuclear plants requires working out a strategy adapted to each project. The diversity of the reactors proposed (technology, thermal power, the thermodynamic characteristics of the steam supplied), the variety of the cold sources to be used (ranging from the Baltic Sea to the Indian Ocean) and the different frequencies of electricity grids (50 or 60 Hz) necessitate developing platforms of solutions. Furthermore, the requirement that local businesses have a share in contracts often entails partnerships. After pointing out the diversity of this market, the effort is made to point out its principal characteristics. (authors)

  3. Field Tests of Wind Turbine Unit with Tandem Wind Rotors and Double Rotational Armatures

    Science.gov (United States)

    Galal, Ahmed Mohamed; Kanemoto, Toshiaki

    This paper discusses the field tests of the wind turbine unit, in which the front and the rear wind rotors drive the inner and the outer armatures of the synchronous generator. The wind rotors were designed conveniently by the traditional procedure for the single wind rotor, where the diameters of the front and the rear wind rotors are 2 m and 1.33 m. The tests were done on a pick-up type truck driven straightly at constant speed. The rotational torque of the unit is directly proportional to the induced electric current irrespective of the rotational speeds of the wind rotors, while the induced voltage is proportional to the relative rotational speed. The performance of the unit is significantly affected not only by the wind velocity, but also by the blade setting angles of both wind rotors and the applied load especially at lower wind velocity.

  4. Aerodynamic instabilities in governing valves of steam turbines

    International Nuclear Information System (INIS)

    Richard, J.M.; Pluviose, M.

    1991-01-01

    The capacity of a.c. turbogenerators in a Pressurized Water Reactor (PWR) is regulated by means of governing valves located at the inlet of the high-pressure turbine. The conditions created in these valves (due to the throttling of the steam) involve the generation of a jet structure, possibly supersonic. Aerodynamic instabilities could potentially excite the mechanical structure. These aerodynamic phenomena are studied in this paper by means of a two-dimensional numerical model. Viscous effects are taken into account with heuristic criteria on separation and reattachment. Detailed experimental analysis of the flow behaviour is compared with the numerical prediction of stability limits. (Author)

  5. Mechanical problems in turbomachines, steam and gas turbines. Large steam turbine manufacturing requirements to fulfill customer needs for electric power

    International Nuclear Information System (INIS)

    Brazzini, R.

    1975-01-01

    The needs of the customers in large steam turbines for electric power are examined. The choices and decisions made by the utility about the equipments are dealt with after considering the evolution of power demand on the French network. These decisions and choices mainly result from a technical and economic optimization of production equipments: choice of field-proven solutions, trend to lower steam characteristics, trend to higher output of the units (i.e. size effect), spreading out standardization of machines and components (policy of technical as well as technological levels, i.e. mass production effect). Standardization of external characteristics of units of same level of output and even standardization of some main components. The requirements turbine manufacturers have to meet may fall in two categories: on one side: gaining experience and know-how, capability of making high quality experiments, out put capacity, will to hold a high efficiency level; on the other side: meeting the technical requirements related to the contracts. Among these requirements, one can differentiate those dealing with the service expected from the turbine and that resulting in the responsibility limits of the manufacturer and those tending to gain interchangeability, to improve availability of the equipment, to increase safety, and to make operation and maintenance easier [fr

  6. Arabelle: The most powerful steam turbine in the world

    International Nuclear Information System (INIS)

    Lamarque, F.; Deloroix, V.

    1998-01-01

    On the 30th of August 1996 at the CHOOZ power station in the Ardennes, the first 1,500 MW turbine was started up under nuclear steam and connected to the grid. It will reach full power in the spring of 1997, followed shortly afterwards by a second identical machine. This turbine, known as ARABELLE, is currently the most powerful in the world, with a single line rotating at 1,500 rpm. It has been entirely designed, manufactured and installed by the teams of GEC ALSTHOM, within the framework of the Electricite de France N4 PWR program. It represents a new type of nuclear turbine, the fruit of much research and development work which started in the 1980s. It benefits from GEC ALSTHOM's considerable experience in the field of nuclear turbines: 143 machines with a total power output of 100,000 MW and more than ten million hours of operation. It should be remembered that the first 1,000 MW unit for a PWR plant was connected at Fessenheim in 1977, and since then the different EDF plants have been equipped with 58 GEC ALSTHOM turbines, ranging from 1,000 MW to 1,350 MW, this providing the company with a vast amount of information. The process which led to a new design for ARABELLE was based on: Feedback of service experience from previous machines; this provides precious learning material with a view to improving the performance of operating equipment. Research and development work resulting in significant technical advances which could then be integrated into the design of a new generation of turbines. Taking account of the major concerns of the customer-user: Electricite de France (EDF): Improved reliability and operating availability, increased efficiency, reduced investment and maintenance costs

  7. NDT developments in the CEGB [Central Electricity Generating Board] for turbine and generator rotor shafts

    International Nuclear Information System (INIS)

    Denby, D.

    1990-01-01

    In common with many utilities world-wide, the Central Electricity Generating Board (CEGB) has suffered problems of cracking in turbine and generator rotors, in a wide range of Units. The type of cracking that has stimulated most NDT development work is transverse cracking initiating at the outside of shafts, though axial cracking at turbine disc keyways has also required considerable effort. This paper describes current and recent developments of NDT techniques and equipment designed to provide early warning and assessment of service-induced cracks which could propagate to failure. The following developments are included: in-situ inspection of LP turbine rotor shafts by means of low-angle ultrasonic beams fired along the length of the shaft; techniques for detecting and measuring cracking in shrunk-on turbine disc keyways; a remote, in-situ technique for cracking initiating in the pole teeth of large generator rotors, aimed at detecting cracks while they are small enough for the rotor to be repaired; an in-situ technique for rapidly inspecting these same generator rotors for the presence of larger cracks, by an ultrasonic beam fired along the length of the shaft; ultrasonic in-situ inspection of generator rotor teeth directly under the shrunk-on end (retaining) rings

  8. Improved algorithm based on equivalent enthalpy drop method of pressurized water reactor nuclear steam turbine

    International Nuclear Information System (INIS)

    Wang Hu; Qi Guangcai; Li Shaohua; Li Changjian

    2011-01-01

    Because it is difficulty to accurately determine the extraction steam turbine enthalpy and the exhaust enthalpy, the calculated result from the conventional equivalent enthalpy drop method of PWR nuclear steam turbine is not accurate. This paper presents the improved algorithm on the equivalent enthalpy drop method of PWR nuclear steam turbine to solve this problem and takes the secondary circuit thermal system calculation of 1000 MW PWR as an example. The results show that, comparing with the design value, the error of actual thermal efficiency of the steam turbine cycle obtained by the improved algorithm is within the allowable range. Since the improved method is based on the isentropic expansion process, the extraction steam turbine enthalpy and the exhaust enthalpy can be determined accurately, which is more reasonable and accurate compared to the traditional equivalent enthalpy drop method. (authors)

  9. Study on the behavior of moisture droplets in low pressure steam turbines

    International Nuclear Information System (INIS)

    Kimura, Y.; Kuramoto, Y.; Yoshida, K.; Etsu, M.

    1978-01-01

    Low pressure stages of fossil turbines and almost all stages of nuclear and geothermal turbines operate on wet steam. Turbine operating on wet steam have the following two disadvantages: decrease of efficiency and erosion of blades. Decrease of efficiency results from an increase in profile loss caused by water films on the blade surface; loss of steam energy in breaking up the films and accelerating moisture droplets; undercooling and condensation shocks associated with it; velocity difference between water and steam phases and consequent decelerating action of moisture droplets in the rotating blades, etc. Impingement of moisture droplets on the rotating blades also causes quick erosion of the blades. In this paper, the behavior of moisture droplets in wet steam flow is described and the correlation between their behavior and the abovementioned two disadvantages of turbines operating on wet steam is clarified. (author)

  10. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  11. State of the art and prospectives of smart rotor control for wind turbines

    International Nuclear Information System (INIS)

    Barlas, T K; Kuik, G A M van

    2007-01-01

    The continued reduction in cost of energy of wind turbines, especially with the increasingly upscaling of the rotor, will require contribution from technology advances in many areas. Reducing loads on the rotor can offer great reduction to the total cost of wind turbines. With the increasing size of wind turbine blades, the need for more sophisticated load control techniques has induced the interest for locally distributed aerodynamic control systems with built-in intelligence on the blades. Such concepts are often named in popular terms 'smart structures' or 'smart rotor control'. This paper focuses on research regarding active rotor control and smart structures for load reduction. It presents an overview of available knowledge and future concepts on the application of active aerodynamic control and smart structures for wind turbine applications. The goal of the paper is to provide a perspective on the current status and future directions of the specific area of research. It comprises a novel attempt to summarize and analyze possible advanced control systems for future wind turbines. The overview builds on existing research on helicopter rotors and expands similar concepts for wind turbine applications, based on ongoing research in the field. Research work has been analyzed through UPWIND project's work package on Smart Rotor Blades and Rotor Control. First, the specifications of unsteady loads, the state of the art of modern control for load reduction and the need for more advanced and detailed active aerodynamic control are analyzed. Also, overview of available knowledge in application of active aerodynamic control on rotating blades, from helicopter research, is provided. Concepts, methods, and achieved results are presented. Furthermore, R and D so far and up-to-date ongoing progress of similar applications for wind turbines are presented. Feasibility studies for wind turbine applications, preliminary performance evaluation and novel computational and

  12. IMPER: Characterization of the wind field over a large wind turbine rotor - final report; Improved performance

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt Paulsen, U.; Wagner, R.

    2012-01-15

    A modern wind turbine rotor with a contemporary rotor size would easily with the tips penetrate the air between 116 m and 30 m and herby experience effects of different wind. With current rules on power performance measurements such as IEC 61400-121 the reference wind speed is measured at hub height, an oversimplification of the wind energy power over the rotor disk area is carried out. The project comprised a number of innovative and coordinated measurements on a full scale turbine with remote sensing technology and simulations on a 500 kW wind turbine for the effects of wind field characterization. The objective with the present report is to give a short overview of the different experiments carried out and results obtained within the final phase of this project. (Author)

  13. Time program using in automatization of steam turbines start-up

    International Nuclear Information System (INIS)

    Lejzerovich, A.Sh.; Melamed, A.D.

    Examples and arguments for developing time programs of changing basic parameters of automated start-up of TPP and NPP high-power steam turbines are considered. Basic parameters subject to controlled changing at automatization of turbine start-up are rotation frequency, loading and temperature of steam supplied to the turbine. Principle facility schemes of program regulation of steam temperature at the start-up are presented. The facility scheme of loading the NPP wet steam turbine is given. The principles of developing time programs, of changing basic parameters of automated start-up enable realizing transient processes close to theoretically optimum processes at arbitrary prestart-up state of the turbine by means of rather simple autatic facilities. In particular, for automated temperature increase of steam supplied to the turbine of TES power units and AES turbine loading, it is advisable to use programs in the form of linear dependence of velocity of changing the controlled parameter on the given value, the initial level, from which the parameter increase with a regulated velocity is realized, is given in the form of analogue dependence on the turbine prestart-up state. The programs described and the schemes of their realization have been approved at the automatization of 300 MW power unit starts up with the K-300-240 turbine and K-220-44 turbine as well as used when creating control system for turbines of 500 MW and higher for designed TPP and NPP power units

  14. Turbine engine rotor blade fault diagnostics through casing pressure and vibration sensors

    International Nuclear Information System (INIS)

    Cox, J; Anusonti-Inthra, P

    2014-01-01

    In this study, an exact solution is provided for a previously indeterminate equation used for rotor blade fault diagnostics. The method estimates rotor blade natural frequency through turbine engine casing pressure and vibration sensors. The equation requires accurate measurements of low-amplitude sideband signals in the frequency domain. With this in mind, statistical evaluation was also completed with the goal of determining the effect of sampling time and frequency on sideband resolution in the frequency domain

  15. Design, fabrication, and test of a composite material wind turbine rotor blade

    Science.gov (United States)

    Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

    1977-01-01

    The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

  16. Aerodynamic Optimization Design of a Multistage Centrifugal Steam Turbine and Its Off-Design Performance Analysis

    OpenAIRE

    Hui Li; Dian-Gui Huang

    2017-01-01

    Centrifugal turbine which has less land occupation, simple structure, and high aerodynamic efficiency is suitable to be used as small to medium size steam turbines or waste heat recovery plant. In this paper, one-dimensional design of a multistage centrifugal steam turbine was performed by using in-house one-dimensional aerodynamic design program. In addition, three-dimensional numerical simulation was also performed in order to analyze design and off-design aerodynamic performance of the pro...

  17. The Influence of Inlet Asymmetry on Steam Turbine Exhaust Hood Flows.

    Science.gov (United States)

    Burton, Zoe; Hogg, Simon; Ingram, Grant L

    2014-04-01

    It has been widely recognized for some decades that it is essential to accurately represent the strong coupling between the last stage blades (LSB) and the diffuser inlet, in order to correctly capture the flow through the exhaust hoods of steam turbine low pressure cylinders. This applies to any form of simulation of the flow, i.e., numerical or experimental. The exhaust hood flow structure is highly three-dimensional and appropriate coupling will enable the important influence of this asymmetry to be transferred to the rotor. This, however, presents challenges as the calculation size grows rapidly when the full annulus is calculated. The size of the simulation means researchers are constantly searching for methods to reduce the computational effort without compromising solution accuracy. However, this can result in excessive computational demands in numerical simulations. Unsteady full-annulus CFD calculation will remain infeasible for routine design calculations for the foreseeable future. More computationally efficient methods for coupling the unsteady rotor flow to the hood flow are required that bring computational expense within realizable limits while still maintaining sufficient accuracy for meaningful design calculations. Research activity in this area is focused on developing new methods and techniques to improve accuracy and reduce computational expense. A novel approach for coupling the turbine last stage to the exhaust hood employing the nonlinear harmonic (NLH) method is presented in this paper. The generic, IP free, exhaust hood and last stage blade geometries from Burton et al. (2012. "A Generic Low Pressure Exhaust Diffuser for Steam Turbine Research,"Proceedings of the ASME Turbo Expo, Copenhagen, Denmark, Paper No. GT2012-68485) that are representative of modern designs, are used to demonstrate the effectiveness of the method. This is achieved by comparing results obtained with the NLH to those obtained with a more conventional mixing

  18. An innovative medium speed wind turbine rotor blade design for low wind regime (electrical power generation)

    International Nuclear Information System (INIS)

    Abas Abd Wahab; Chong Wen Tong

    2001-01-01

    This paper describes the preliminary study of a small-scale wind turbine rotor blade (a low wind speed region turbine). A new wind turbine rotor blade (AE2 blade) for stand alone system has been conceptualized, designed, constructed and tested. The system is a reduced size prototype (half-scaled) to develop an efficient (adapted to Malaysian wind conditions)and cost effective wind energy conversion system (WECS) with local design and production technique. The blades were constructed from aluminium sheet with metal blending technique. The layout and design of rotor blade, its innovative features and test results are presented. Results from indoor test showed that the advantages of AE2 blade in low speed, with the potential of further improvements. The best rotor efficiency, C P attained with simple AE2 blades rotor (number of blade = 3) was 37.3% (Betz efficiency = 63%) at tip speed ratio (TSR) = 3.6. From the fabrication works and indoor testing, the AE2 blade rotor has demonstrated its structural integrity (ease of assembly and transportation), simplicity, acceptable performance and low noise level. (Author)

  19. Steam turbine controls and their integration into power plants

    International Nuclear Information System (INIS)

    Kure-Jensen, J.; Hanisch, R.

    1989-01-01

    The main functions of a modern steam turbine control system are: speed and acceleration control during start-up; initialization of generator excitation; synchronization and application of load; pressure control of various forms: inlet, extraction backpressure, etc.; unloading and securing of the turbine; sequencing of the above functions under constraint of thermal stress overspeed protection during load rejection and emergencies; protection against serious hazards, e.g., loss of oil pressure, high bearing vibration; and testing of valves and vitally important protection functions. It is characteristic of the first group of functions that they must be performed with high control bandwidth, or very high reliability, or both, to ensure long-term satisfactory service of the turbine. It is for these reasons that GE has, from the very beginning of the technology, designed and provided the controls and protection for its units, starting with mechanical and hydraulic devices and progressing to analog electrohydraulic systems introduced in the 1960s, and now continuing with all-digital electrohydraulic systems

  20. Studies and solutions of steam turbines for nuclear heating power stations

    International Nuclear Information System (INIS)

    Drahy, J.

    1979-01-01

    The possibilities of combined generation of heat and electric power and special features of the corresponding equipment for WWER type reactors are considered. Condensing steam turbines with bled steam points and the constructional solution of bled points are presented for heating the network water to 110 0 C, 120 0 C, and 160 0 C, respectively. The dimensions of the low pressure final stage of the turbine are given. Problems concerning condensing and bleeding turbines and combination types of back-pressure and condensing turbines as well as solutions to the design of 250 MW and 500 MW turbines are discussed

  1. Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    OpenAIRE

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, th...

  2. Aerodynamic loads and rotor performance for the Darrieus wind turbines

    Science.gov (United States)

    Paraschivoiu, I.

    1981-12-01

    Aerodynamic blade loads and rotor performance are studied for the Darrieus windmill by using a double-multiple streamtube model. The Darrieus is represented as a pair of actuator disks in tandem at each level of the rotor, with upstream and downstream half-cycles. An equilibrium velocity exists in the center plane, and the upwind velocity is higher than the downwind velocity; lift and drag coefficients are calculated from the Reynolds number and the local angle of attack. Half-rotor torque and power are found by averaging the contributions from each streamtube at each position of the rotor in the upwind cycle. An example is provided for a 17 m Darrieus employing NACA blades. While the method is found to be suitable for predicting blade and rotor performance, the need to incorporate the effects of dynamic stall in the model is stressed as a means to improve accuracy.

  3. Rotor instrumentation circuits for the Sandia 34-meter vertical axis wind turbine

    Science.gov (United States)

    Sutherland, Herbert J.; Stephenson, William A.

    1988-07-01

    Sandia National Laboratories has erected a research oriented, 34-meter diameter, Darrieus vertical axis wind turbine near Bushland, Texas, which has been designated the Sandia 34-m VAWT Test Bed. To meet present and future research needs, the machine was equipped with a large array of sensors. This manuscript details the sensors initially placed on the rotor, their respective instrumentation circuits, and the provisions incorporated into the design of the rotor instrumentation circuits for future research. This manuscript was written as a reference manual for the rotor instrumentation of the Test Bed.

  4. Utilization of fiber reinforced plastics in rotor blades of wind turbines. WF Information

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    In order to produce wind power plants of the future with high power (1-5 MW), the wind turbines are constructed with large rotor diameters (up to 145 m). The rotor blade has to be designed for a service life of at least 25 years. The fiber bonded or hybrid structure (metal + fiber composite material) is certainly attractive, especially in corrosive environment, compared to conventional metal constructions (steel or aluminum in welded, riveted, or bolted form). Light, rigid, and dynamically high-strength rotor blades can be built with fiber reinforced plastics. The present report gives a survey of the material problems arising in such plants.

  5. Development of LP turbine rotor steels resistant to stress corrosion cracking

    International Nuclear Information System (INIS)

    Nakayama, Takenori; Sugie, Kiyoshi; Fujiwara, Kazuo; Takano, Masayoshi; Kinoshita, Shushi

    1988-01-01

    The effect of various alloying elements on caustic SCC of 3.5 NiCrMoV steel for turbine rotor forgings was studied. From the results, low P (≤ 0.005 %) steel and low P (≤ 0.005 %) - Nb (0.02/0.03 %) steel has been developed as a rotor material, resistant to SCC. It is confirmed that the developed steel has a higher resistance to SCC and to temper embrittlement, and has equivalent other mechanical properties to those of conventional rotor steel. In addition, the role of P and Nb in SCC was also discussed. (author)

  6. The effect of solidity on the performance of H-rotor Darrieus turbine

    International Nuclear Information System (INIS)

    Hassan, S. M. Rakibul; Ali, Mohammad; Islam, Md. Quamrul

    2016-01-01

    Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (C_P) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

  7. The effect of solidity on the performance of H-rotor Darrieus turbine

    Science.gov (United States)

    Hassan, S. M. Rakibul; Ali, Mohammad; Islam, Md. Quamrul

    2016-07-01

    Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (CP) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

  8. The effect of solidity on the performance of H-rotor Darrieus turbine

    Energy Technology Data Exchange (ETDEWEB)

    Hassan, S. M. Rakibul, E-mail: rakibulhassan21@gmail.com; Ali, Mohammad, E-mail: mali@me.buet.ac.bd; Islam, Md. Quamrul, E-mail: quamrul@me.buet.ac.bd [Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka-1000 (Bangladesh)

    2016-07-12

    Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (C{sub P}) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

  9. Rotor current transient analysis of DFIG-based wind turbines during symmetrical voltage faults

    International Nuclear Information System (INIS)

    Ling, Yu; Cai, Xu; Wang, Ningbo

    2013-01-01

    Highlights: • We theoretically analyze the rotor fault current of DFIG based on space vector. • The presented analysis is simple, easy to understand. • The analysis highlights the accuracy of the expression of the rotor fault currents. • The expression can be widely used to analyze the different levels of voltage symmetrical fault. • Simulation results show the accuracy of the expression of the rotor currents. - Abstract: The impact of grid voltage fault on doubly fed induction generators (DFIGs), especially rotor currents, has received much attention. So, in this paper, the rotor currents of based-DFIG wind turbines are considered in a generalized way, which can be widely used to analyze the cases under different levels of voltage symmetrical faults. A direct method based on space vector is proposed to obtain an accurate expression of rotor currents as a function of time for symmetrical voltage faults in the power system. The presented theoretical analysis is simple and easy to understand and especially highlights the accuracy of the expression. Finally, the comparable simulations evaluate this analysis and show that the expression of the rotor currents is sufficient to calculate the maximum fault current, DC and AC components, and especially helps to understand the causes of the problem and as a result, contributes to adapt reasonable approaches to enhance the fault ride through (FRT) capability of DFIG wind turbines during a voltage fault

  10. Dual turbine power plant and a reheat steam bypass flow control system for use therein

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1977-01-01

    An electric power plant having dual turbine-generators connected to a steam source that includes a high temperature gas cooled nuclear reactor is described. Each turbine comprises a high pressure portion operated by superheat steam and an intermediate-low pressure portion operated by reheat steam; a bypass line is connected across each turbine portion to permit a desired minimum flow of steam from the source at times when the combined flow of steam through the turbine is less than the minimum. Coolant gas is propelled through the reactor by a circulator which is driven by an auxiliary turbine which uses steam exhausted from the high pressure portions and their bypass lines. The pressure of the reheat steam is controlled by a single proportional-plus-integral controller which governs the steam flow through the bypass lines associated with the intermediate-low pressure portions. At times when the controller is not in use its output signal is limited to a value that permits an unbiased response when pressure control is resumed, as in event of a turbine trip. 25 claims, 2 figures

  11. Methods of increasing thermal efficiency of steam and gas turbine plants

    Science.gov (United States)

    Vasserman, A. A.; Shutenko, M. A.

    2017-11-01

    Three new methods of increasing efficiency of turbine power plants are described. Increasing average temperature of heat supply in steam turbine plant by mixing steam after overheaters with products of combustion of natural gas in the oxygen. Development of this idea consists in maintaining steam temperature on the major part of expansion in the turbine at level, close to initial temperature. Increasing efficiency of gas turbine plant by way of regenerative heating of the air by gas after its expansion in high pressure turbine and before expansion in the low pressure turbine. Due to this temperature of air, entering combustion chamber, is increased and average temperature of heat supply is consequently increased. At the same time average temperature of heat removal is decreased. Increasing efficiency of combined cycle power plant by avoiding of heat transfer from gas to wet steam and transferring heat from gas to water and superheated steam only. Steam will be generated by multi stage throttling of the water from supercritical pressure and temperature close to critical, to the pressure slightly higher than condensation pressure. Throttling of the water and separation of the wet steam on saturated water and steam does not require complicated technical devices.

  12. On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

    OpenAIRE

    Castelos, Pablo Noever; Balzani, Claudio

    2016-01-01

    For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline fai...

  13. A Prescribed-Wake Vortex Line Method for Aerodynamic Analysis and Optimization of Multi-Rotor Wind Turbines

    OpenAIRE

    Rosenberg, Aaron; Sharma, Anupam

    2015-01-01

    The objective of this paper is to extend the xed wake vortex lattice method (VLM), used to evaluate the performance of single-rotor wind turbines (SRWT), for use in analyzing dual-rotor wind turbines (DRWT). VLM models wind turbine blades as bound vortex laments with helical trailing vortices. Using the Biot-Savart law, it is possible to calculate the induction in the plane of rotation allowing for a computationally inexpensive, yet accurate, prediction of blade loading and power performance....

  14. Crack of a first stage blade in a steam turbine

    Directory of Open Access Journals (Sweden)

    M. Nurbanasari

    2014-10-01

    Full Text Available The failure of the first stage blade in a steam turbine of 55 MW was investigated. The blade was made of 17-4 PH stainless steel and has been used for 12 years before failure. The current work aims to find out the main cause of the first stage blade failure. The methods for investigation were metallurgical analysis, chemical composition test, and hardness measurement. The result showed that there was no evidence the blade failure was due to material. The damage found on the blade namely crack on the blade root. Two locations of the crack observed at the blade root, which was at the tang and the fillet, with different failure modes. In general, the damage of the blade was started by the corrosion occurred on the blade root. The crack at the blade root tang was due to corrosion fatigue and the crack occurred at the blade root fillet owing to stress corrosion cracking.

  15. ORCENT-2, Full Load Steam Turbine Cycle Thermodynamics for LWR Power Plant

    International Nuclear Information System (INIS)

    Fuller, L.C.

    1979-01-01

    1 - Description of problem or function: ORCENT-2 performs heat and mass balance calculations at valves-wide-open design conditions, maximum guaranteed rating conditions, and an approximation of part-load conditions for steam turbine cycles supplied with throttle steam, characteristic of contemporary light-water reactors. The program handles both condensing and back-pressure turbine exhaust arrangements. Turbine performance calculations are based on the General Electric Company method for 1800-rpm large steam turbine- generators operating with light-water-cooled nuclear reactors. Output includes all information normally shown on a turbine-cycle heat balance diagram. 2 - Method of solution: The turbine performance calculations follow the procedures outlined in General Electric report GET-6020. ORCENT-2 utilizes the 1967 American Society of Mechanical Engineers (ASME) formulations and procedures for calculating the properties of steam, adapted for ORNL use by D.W. Altom. 3 - Restrictions on the complexity of the problem: Maxima of: 12 feed-water heaters, 5 moisture removal stages in the low-pressure turbine section. ORCENT-2 is limited to 1800-rpm tandem-compound turbine-generators with single- or double-flow high pressure sections and one, two, or three double-flow low-pressure turbine sections. Steam supply for LWR cycles should be between 900 and 1100 psia and slightly wet to 100 degrees F of initial superheat. Generator rating should be greater than 100 MVA

  16. Study of steam, helium and supercritical CO2 turbine power generations in prototype fusion power reactor

    International Nuclear Information System (INIS)

    Ishiyama, Shintaro; Muto, Yasushi; Kato, Yasuyoshi; Nishio, Satoshi; Hayashi, Takumi; Nomoto, Yasunobu

    2008-01-01

    Power generation systems such as steam turbine cycle, helium turbine cycle and supercritical CO 2 (S-CO 2 ) turbine cycle are examined for the prototype nuclear fusion reactor. Their achievable cycle thermal efficiencies are revealed to be 40%, 34% and 42% levels for the heat source outlet coolant temperature of 480degC, respectively, if no other restriction is imposed. In the current technology, however, low temperature divertor heat source is included. In this actual case, the steam turbine system and the S-CO 2 turbine system were compared in the light of cycle efficiency and plant cost. The values of cycle efficiency were 37.7% and 36.4% for the steam cycle and S-CO 2 cycle, respectively. The construction cost was estimated by means of component volume. The volume became 16,590 m 3 and 7240 m 3 for the steam turbine system and S-CO 2 turbine system, respectively. In addition, separation of permeated tritium from the coolant is much easier in S-CO 2 than in H 2 O. Therefore, the S-CO 2 turbine system is recommended to the fusion reactor system than the steam turbine system. (author)

  17. Effect of thermal barrier coatings on the performance of steam and water-cooled gas turbine/steam turbine combined cycle system

    Science.gov (United States)

    Nainiger, J. J.

    1978-01-01

    An analytical study was made of the performance of air, steam, and water-cooled gas-turbine/steam turbine combined-cycle systems with and without thermal-barrier coatings. For steam cooling, thermal barrier coatings permit an increase in the turbine inlet temperature from 1205 C (2200 F), resulting in an efficiency improvement of 1.9 percentage points. The maximum specific power improvement with thermal barriers is 32.4 percent, when the turbine inlet temperature is increased from 1425 C (2600 F) to 1675 C (3050 F) and the airfoil temperature is kept the same. For water cooling, the maximum efficiency improvement is 2.2 percentage points at a turbine inlet temperature of 1683 C (3062 F) and the maximum specific power improvement is 36.6 percent by increasing the turbine inlet temperature from 1425 C (2600 F) to 1730 C (3150 F) and keeping the airfoil temperatures the same. These improvements are greater than that obtained with combined cycles using air cooling at a turbine inlet temperature of 1205 C (2200 F). The large temperature differences across the thermal barriers at these high temperatures, however, indicate that thermal stresses may present obstacles to the use of coatings at high turbine inlet temperatures.

  18. Real-time simulation of aeroelastic rotor loads for horizontal axis wind turbines

    International Nuclear Information System (INIS)

    Marnett, M; Wellenberg, S; Schröder, W

    2014-01-01

    Wind turbine drivetrain research and test facilities with hardware-in-the-loop capabilities require a robust and accurate aeroelastic real-time rotor simulation environment. Recent simulation environments do not guarantee a computational response at real-time. Which is why a novel simulation tool has been developed. It resolves the physical time domain of the turbulent wind spectra and the operational response of the turbine at real-time conditions. Therefore, there is a trade-off between accuracy of the physical models and the computational costs. However, the study shows the possibility to preserve the necessary computational accuracy while simultaneously granting dynamic interaction with the aeroelastic rotor simulation environment. The achieved computational costs allow a complete aeroelastic rotor simulation at a resolution frequency of 100 Hz on standard computer platforms. Results obtained for the 5-MW reference wind turbine by the National Renewable Energy Laboratory (NREL) are discussed and compared to NREL's fatigue, aerodynamics, structures, and turbulence (FAST)- Code. The rotor loads show a convincing match. The novel simulation tool is applied to the wind turbine drivetrain test facility at the Center for Wind Power Drives (CWD), RWTH Aachen University to show the real-time hardware-in-the-loop capabilities

  19. Frequencies in the Vibration Induced by the Rotor Stator Interaction in a Centrifugal Pump Turbine

    DEFF Research Database (Denmark)

    Rodriguez, Cristian; Egusquiza, Eduard; Santos, Ilmar

    2007-01-01

    The highest vibration levels in large pump turbines are, in general, originated in the rotor stator interaction (RSI). This vibration has specific characteristics that can be clearly observed in the frequency domain: harmonics of the moving blade passing frequency and a particular relationship am...

  20. An analytical investigation of the performance of wind-turbines with gyrocopter-like rotors

    Energy Technology Data Exchange (ETDEWEB)

    Kentfield, J.A.C.; Brophy, D.C. [Univ. of Calgary, Alberta (Canada)

    1997-12-31

    The performance was predicted of a wind-turbine, intended for electrical power generation, the rotor of which is similar in configuration to the rotor of an autogyro or gyrocopter as originated by Cierva. Hence the rotor axis of spin is tilted downwind, for maximum power production, by an angle of 40{degrees} to 50{degrees} relative to the vertical with power regulation by modulation of the tilt angle. Because the rotor of a Cierva turbine generates lift the simple, non-twisted, fixed-pitch blades {open_quotes}fly{close_quotes} and are self supporting thereby eliminating flap-wise bending moments when the blades are hinged at their roots. It was found from the analysis that it is possible to reduce tower bending moments substantially relative to a conventional horizontal axis turbine of equal power output and also, for equal maximum hub heights and blade tip altitudes, a Cierva turbine is capable, at a prescribed wind speed, of a greater power output than a conventional horizontal axis machine.

  1. On Rotor-Blade Deterioration and Pressure Losses in a Gas-Turbine ...

    African Journals Online (AJOL)

    blade deterioration and pressure losses in a gas-turbine plant. This was achieved ... Rotor-blade deterioration result in 1.2 percent drop in pressure ratio across the compressor, with a corresponding drop in isentropic efficiency from 0.83 to 0.72.

  2. Fatigue life prediction and strength degradation of wind turbine rotor blade composites

    NARCIS (Netherlands)

    Nijssen, R.P.L.

    2006-01-01

    Wind turbine rotor blades are subjected to a large number of highly variable loads, but life predictions are typically based on constant amplitude fatigue behaviour. Therefore, it is important to determine how service life under variable amplitude fatigue can be estimated from constant amplitude

  3. Calculations of the nozzle coefficient of discharge of wet steam turbine stages

    International Nuclear Information System (INIS)

    Jinling, Z.; Yinian, C.

    1989-01-01

    A method is presented for calculating the coefficient of discharge of wet steam turbine nozzles. The theoretical formulation of the problem is rigorously in accordance with the theory of two-phase wet steam expansion flow through steam turbine nozzles. The computational values are plotted as sets of curves in accordance with orthogonality test principles. They agree satisfactorily both with historical empirical data and the most recent experimental data obtained in the wet steam two-phase flow laboratory of Xian Jiaotong University. (author)

  4. Power Plants, Steam and Gas Turbines WebQuest

    Directory of Open Access Journals (Sweden)

    Carlos Ulloa

    2012-10-01

    Full Text Available A WebQuest is an Internet-based and inquiry-oriented learning activity. The aim of this work is to outline the creation of a WebQuest entitled “Power Generation Plants: Steam and Gas Turbines.” This is one of the topics covered in the course “Thermodynamics and Heat Transfer,” which is offered in the second year of Mechanical Engineering at the Defense University Center at the Naval Academy in Vigo, Spain. While participating in the activity, students will be divided into groups of no more than 10 for seminars. The groups will create PowerPoint presentations that include all of the analyzed aspects. The topics to be discussed during the workshop on power plant turbines are the: (1 principles of operation; (2 processes involved; (3 advantages and disadvantages; (4 efficiency; (5 combined cycle; and (6 transversal competences, such as teamwork, oral and written presentations, and analysis and synthesis of information. This paper presents the use of Google Sites as a guide to the WebQuest so that students can access all information online, including instructions, summaries, resources, and information on qualifications.

  5. STYLE, Steam Cycle Heat Balance for Turbine Blade Design in Marine Operation

    International Nuclear Information System (INIS)

    Love, J.B.; Dines, W.R.

    1970-01-01

    1 - Nature of physical problem solved: The programme carries out iterative steam cycle heat balance calculations for a wide variety of steam cycles including single reheat, live steam reheat and multistage moisture separation. Facilities are also available for including the steam-consuming auxiliaries associated with a marine installation. Though no attempt is made to carry out a detailed turbine blading design the programme is capable of automatically varying the blading efficiency from stage to stage according to local steam volume flow rate, dryness fraction and shaft speed. 2 - Method of solution: 3 - Restrictions on the complexity of the problem: Steam pressures to lie within range 0.2 to 5,000 lb/square inch abs steam temperatures to lie within range 50 to 1600 degrees F. Not more than 40 points per turbine expansion line; Not more than 10 expansion lines; Not more than 15 feed heaters. UNIVAC 1108 version received from FIAT Energia Nucleare, Torino, Italy

  6. PORST: a computer code to analyze the performance of retrofitted steam turbines

    Energy Technology Data Exchange (ETDEWEB)

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  7. Fault diagnosis of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

    2012-01-01

    Fault diagnosis of a wind turbine rotor is considered. The faults considered are sensor faults and blades mounted with a pitch offset. A fault at a single blade will result in asymmetries in the rotor, which can be applied for fault diagnosis. The diagnosis is derived by using the multiblade...... coordinate (MBC) transformation also known as the Coleman transformation together with active fault diagnosis (AFD). This transforms the setup from rotating to fixed frame coordinates. The rotor speed acts as the auxiliary input for the active diagnosis. The applied method take the varying rotor speed...... into account. Operation at different mean wind speeds is examined and it is discussed how to exploit the findings acquired by the investigation of the various faults....

  8. Topping turbine (103-JAT) rotor instability in 1150-STPD Kellogg ammonia plants

    Science.gov (United States)

    Thomas, R.

    1985-01-01

    In two of Agrico's three plants, instabilities in the rotor/bearing system have been an ongoing problem. On occasion plant rates, i.e., machine speed, have been restricted in order to limit the exhaust and shaft relative vibration on the 103-JAT to a maximum value of 89 micrometer (0.0035) peak to peak. The purpose is to acquaint one with Agrico's experiences with exhaust end vibration and rotor instabilities on the 103-JAT topping turbine. The final conclusions arrived at were based on: (1) field acquired data both during steady state and transient conditions; (2) computer modeling of the rotor/bearing system; and (3) vibration data taken from a control rotor during a series of test runs in a high speed balancing machine from 0 to 110% of operating speed.

  9. Estimation of Temperature Influence on Creep Rate of High-Temperature Elements in Steam Turbines and Steam Pipelines

    Directory of Open Access Journals (Sweden)

    A. G. Gerasimova

    2011-01-01

    Full Text Available The paper considers a high temperature influence on strength characteristics of steam pipelines and steam turbine parts of high and medium pressure. The charts showing a decisive temperature importance in diffuse creep have been presented in the paper. The paper contains a calculation of steel self-diffusion coefficient. Dependence Dsd = f(t for more accurate assessment of  resource characteristics of the applied steel has been proposed in the paper.

  10. Critical review of use of high pressure saturated steam turbine economizers in nuclear power plants

    International Nuclear Information System (INIS)

    Urbanek, J.

    1981-01-01

    In the high-pressure part of the turbine drops of moisture condensate, which causes erosion and has negative impact on the service-life of the turbine and on its thermodynamic efficiency. Various designs have been put forward to eliminate moisture. A good combination is moisture separation combined with the offtake of steam for the regeneration of feed water or for the steam re-heater. As concerns the high-pressure component of the turbine it is best to offtake steam for the feed water heater and for heating the steam between the high- and low-pressure components of the turbine. The connections of the heater and re-heater in diagrams of various manufacturers are evaluated and compared. It appears to be uneconomical to use the heater in cases where feed water would be heated to temperature considerably below its optimal value. (M.D.)

  11. Operational Measurement of Stationary Characteristics and Positions of Shrouded Steam Turbine Blades

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel; Vaněk, František

    2016-01-01

    Roč. 65, č. 5 (2016), s. 1079-1086 ISSN 0018-9456 Institutional support: RVO:61388998 Keywords : displacement measurement * turbomachine blades * steam turbines Subject RIV: BI - Acoustics Impact factor: 2.456, year: 2016

  12. Dual turbine power plant and method of operating such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1977-01-01

    A power plant including dual steam turbine-generators connected to pass superheat and reheat steam from a steam generator which derives heat from the coolant gas of a high temperature gas-cooled nuclear reactor is described. Associated with each turbine is a bypass line to conduct superheat steam in parallel with a high pressure turbine portion, and a bypass line to conduct superheat steam in parallel with a lower pressure turbine portion. Auxiliary steam turbines pass a portion of the steam flow to the reheater of the steam generator and drive gas blowers which circulate the coolant gas through the reactor and the steam source. Apparatus and method are disclosed for loading or unloading a turbine-generator while the other produces a steady power output. During such loading or unloading, the steam flows through the turbine portions are coordinated with the steam flows through the bypass lines for protection of the steam generator, and the pressure of reheated steam is regulated for improved performance of the gas blowers. 33 claims, 5 figures

  13. Method for extending the unrestricted operating range of condensing steam turbines

    International Nuclear Information System (INIS)

    Csaba, G.; Bannerth, Cs.

    2009-01-01

    The allowed condenser temperature of the condensing steam turbines is determined by the design parameters of the steam turbine (casing geometry, exhaust area, blade length, blade angle, blade profile etc.). The fluctuations of condenser temperature may lead to reduced power output of the condensing steam turbine. Solutions where the low pressure turbine casings have the same exhaust area can be kept in operation at narrow condenser temperature range without restrictions. Exceeding the mentioned temperature range the exhaust hood temperature restriction, undergoing the temperature range choking point restriction appears causing increased operation cost. The aim of the paper is to present a condensing steam turbine - direct-contact condenser system that can extend the unrestricted operating range. The examined system consists of more parallelly connected low pressure turbine casings so-called diabolo that having at least two exhausts separated at the steam side. The exhausts, utilizing varying input-temperature coolant, are connected to the condensers that are separated at the steam side and serially connected at the coolant side. The casings have the same inlet areas while the exhausts have different areas resulting different volume flows and temperature operating range. The economic advantage of this solution approaches the savings between the serially connected direct-contact condensers and condensers in parallel of a dry cooling system. It can be proven by a simple calculation using the ambient air temperature duration diagram that is presented in the paper. (author)

  14. Design and Analysis of Wind Turbine Rotors Using Hinged Structures and Rods

    Science.gov (United States)

    Lu, Hongya; Zeng, Pan; Lei, Liping

    2018-03-01

    Light weight and high stiffness are key design factors in ensuring cost effectiveness and reliability of wind turbines, especially for the inboard region of the rotor blades. In this study, several novel designs were developed to improve the mechanical performance of the rotor. Experiments were performed on an isolated blade incorporating the new features of a hinged structure and rods. The results validated the effectiveness of these features at alleviating the root-bending moment of the blade under varying wind loads and enhancing the stiffness of the blade. A numerical investigation was carried out to further examine the bending moment distribution, shear and axial force, and rod tension of these novel rotor designs under uniform loads. Longitudinal geometrical variations of the blade were considered in the model. Results showed that two designs realized a favorable bending moment distribution and improved the modal frequencies of the edgewise modes: bisymmetrical rods on a single-hinged structure and interveined symmetrical rods on a cantilevered structure. However, these designs have different deformation mechanisms. In addition, the first group of edgewise modal frequencies of these two designs were improved compared with the traditional rotor design. Their potential values in the application to the design of a lightweight, high-stiffness, and reliable wind turbine rotor were discussed.

  15. Design of rotor blade for vertical axis wind turbine using double aerofoil

    Energy Technology Data Exchange (ETDEWEB)

    Chougule, P.D.; Ratkovich, N.; Kirkegaard, P.H.; Nielsen, Soeren R.K. [Aalborg Univ.. Dept. of Civil Engineering, Aalborg (Denmark)

    2012-07-01

    Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use,because they generate less noise, have bird free turbines and lower cost. There are few vertical axis wind turbines design with good power curve. However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design. In this current work, two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect to the main aerofoil defines the high lift. Orientation of slat aerofoil is a parameter of investigation in this paper. Computational fluid dynamics (CFD) have been used to obtain the aerodynamic characteristics of double aerofoil. The CFD simulations were carried out using Star CCM+ v7.04 (CD-adapco, UK) software. Aerofoils used in this work are selected from standard aerofoil shapes. (Author)

  16. Imitative modeling automatic system Control of steam pressure in the main steam collector with the influence on the main Servomotor steam turbine

    Science.gov (United States)

    Andriushin, A. V.; Zverkov, V. P.; Kuzishchin, V. F.; Ryzhkov, O. S.; Sabanin, V. R.

    2017-11-01

    The research and setting results of steam pressure in the main steam collector “Do itself” automatic control system (ACS) with high-speed feedback on steam pressure in the turbine regulating stage are presented. The ACS setup is performed on the simulation model of the controlled object developed for this purpose with load-dependent static and dynamic characteristics and a non-linear control algorithm with pulse control of the turbine main servomotor. A method for tuning nonlinear ACS with a numerical algorithm for multiparametric optimization and a procedure for separate dynamic adjustment of control devices in a two-loop ACS are proposed and implemented. It is shown that the nonlinear ACS adjusted with the proposed method with the regulators constant parameters ensures reliable and high-quality operation without the occurrence of oscillations in the transient processes the operating range of the turbine loads.

  17. Advanced LP turbine installation at 1300 MW nuclear power station Unterweser

    International Nuclear Information System (INIS)

    Jacobsen, G.; Oeynhausen, H.; Termuehlen, H.

    1991-01-01

    This paper reports on Preussen Elektra AG's Unterweser power plant. The steam turbine-generator features a disk-type LP turbine rotor design developed in the late 1960's to early 1970's. This rotor design has been installed in 19 nuclear power plants. The 47 rotors in these plants have been in operation for an average of almost 10 years. The design of the 1970 vintage nuclear LP turbine rotors was based on extensive experience gained with disk-type rotors of fossil turbines built in the 1950's. When EPRI reported about corrosion cracking in nuclear LP turbines, a program was initiated by Siemens/KWU as original steam turbine supplier to ultrasonically inspect all their disk-type rotors in nuclear power plats. Indications on one rotor disk in the Unterweser plant was found. This single event was the only one found out of 310 disks inspected in nuclear power plants

  18. Sensitivity of Key Parameters in Aerodynamic Wind Turbine Rotor Design on Power and Energy Performance

    International Nuclear Information System (INIS)

    Bak, Christian

    2007-01-01

    In this paper the influence of different key parameters in aerodynamic wind turbine rotor design on the power efficiency, C p , and energy production has been investigated. The work was divided into an analysis of 2D airfoils/blade sections and of entire rotors. In the analysis of the 2D airfoils it was seen that there was a maximum of the local C p for airfoils with finite maximum C l /C d values. The local speed ratio should be between 2.4 and 3.8 for airfoils with maximum c l /c d between 50 and 200, respectively, to obtain maximum local C p . Also, the investigation showed that Re had a significant impact on CP and especially for Re p for rotors was made with three blades and showed that with the assumption of constant maximum c l /c d along the entire blade, the design tip speed ratio changed from X=6 to X=12 for c l /cd=50 and c l /c d =200, respectively, with corresponding values of maximum c p of 0.46 and 0.525. An analysis of existing rotors re-designed with new airfoils but maintaining the absolute thickness distribution to maintain the stiffness showed that big rotors are more aerodynamic efficient than small rotors caused by higher Re. It also showed that the design tip speed ratio was very dependent on the rotor size and on the assumptions of the airfoil flow being fully turbulent (contaminated airfoil) or free transitional (clean airfoil). The investigations showed that rotors with diameter D=1.75m, should be designed for X around 5.5, whereas rotors with diameter D=126m, should be designed for Xbetween 6.5 and 8.5, depending on the airfoil performance

  19. Check of condition of steam generators, volume compensators and turbine condensers in nuclear power plants

    International Nuclear Information System (INIS)

    Matal, O.; Klinga, J.; Holy, F.; Sobotka, J.

    1989-01-01

    A negative pressure leak detector is described designed for leak testing of tubes in steam generators and steam turbine condensers. The principle, operation and use are described of inflatable bags and an inflatable platform. The bags are designed for insulating and sealing spaces in nuclear reactor components while the inflatable platform is used in pressurizer inspections and repairs. Their properties, and other facilities for detecting leaks in steam generator tubes are briefly described. (M.D.). 3 figs

  20. Acceptance test guideline for steam turbine control systems. Anahmerichtlinie fuer Regel- und Steuereinrichtungen von Dampfturbinen

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    The acceptances to be obtained during the first operational run, refer to measures proving the functional integrity of the turbine control system and assuring the compliance with the maximum allowable overspeed in case of lead changes or perturbations. The Guideline concerns essentially speed, power, and pressure controllers coupled to generators. It may be appropriately extended to steam turbines serving other purposes.

  1. Laser shock peening of steam turbine blade for enhanced service life

    Indian Academy of Sciences (India)

    2014-02-13

    Feb 13, 2014 ... Fretting-fatigue is an important factor influencing service life of turbine blades. The present paper describes laser shock peening of potential crack nucleation site in the root region of steam turbine blade for its enhanced service life. The experimental study, performed with an in-house developed 2.5 J/7 ns ...

  2. Energetic and exergetic analysis of a steam turbine power plant in an existing phosphoric acid factory

    International Nuclear Information System (INIS)

    Hafdhi, Fathia; Khir, Tahar; Ben Yahyia, Ali; Ben Brahim, Ammar

    2015-01-01

    Highlights: • The operating mode of the factory and the power supply streams are presented. • Energetic Analysis of steam turbine power plant of an existing phosphoric acid factory. • Exergetic Analysis of each component of steam turbine power plant and the different heat recovery system. • Energy, exergy efficiency and irreversibility rates for the main components are determined. • The effect of the operating parameters on the plant performance are analyzed. - Abstract: An energetic and exergetic analysis is conducted on a Steam Turbine Power Plant of an existing Phosphoric Acid Factory. The heat recovery systems used in the different parts of the plant are also considered in the study. Mass, energy and exergy balances are established on the main compounds of the plant. A numerical code is established using EES software to perform the calculations required for the thermal and exergy plant analysis considering real variation ranges of the main operating parameters such as pressure, temperature and mass flow rate. The effects of theses parameters on the system performances are investigated. The main sources of irreversibility are the melters, followed by the heat exchangers, the steam turbine generator and the pumps. The maximum energy efficiency is obtained for the blower followed by the heat exchangers, the deaerator and the steam turbine generator. The exergy efficiency obtained for the heat exchanger, the steam turbine generator, the deaerator and the blower are 88%, 74%, 72% and 66% respectively. The effects of High Pressure steam temperature and pressure on the steam turbine generator energy and exergy efficiencies are investigated.

  3. The T-100-12.8 family of cogeneration steam turbines: Yesterday, today, and tomorrow

    Science.gov (United States)

    Valamin, A. E.; Kultyshev, A. Yu.; Shibaev, T. L.; Sakhnin, Yu. A.; Stepanov, M. Yu.

    2013-08-01

    The T-100-12.8 turbine and its versions, a type of cogeneration steam turbines that is among best known, unique, and most widely used ones in Russia and abroad, are considered. A list of turbine design versions and quantities in which they were produced, their technical and economic indicators, design features, schematic solutions used in different design versions, and a list of solutions available in a comprehensive portfolio offered for modernizing type T-100-12.8 turbines are presented. Information about amounts in which turbines of the last version are supplied currently and supposed to be supplied soon is given.

  4. Elimination of feedwater heaters in steam turbines: Prospects for substantial energy savings

    International Nuclear Information System (INIS)

    Lorenzoni, G.

    1992-01-01

    This paper re-proposes the theory that thermal regeneration (RT) in steam turbine plants decreases thermodynamic efficiency. This theory is supported by the criterion of maximization of variation of exergy in the steam generator (CMVEG) and by an mathematical argumentation based on the first law of thermodynamics. Consequences of great importance are deduced: plant operating costs reductions and a new possibility for cogeneration, that indicates exceptional advantages for the whole power industry, since steam turbine plants are responsible for the greater part of global electric power production

  5. Potential applications for Flettner rotors and Turbosails in tidal stream turbines

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-07-01

    Oreada reports on its studies of two novel lifting devices, namely Flettner Rotors and Turbosails, for application in powering tidal stream generators. Through computer modelling, the power generated by the lift devices has been compared with that of a conventional hydrofoil. The mathematical model assumes the base-case configuration for the turbine to be four parallel lift devices at a constant radius from the centre of the turbine and simulates a vertical axis turbine. Adjacent lift devices subtend an angle of ninety degrees at the centre of the turbine. The theoretical study indicated that the planned second part of the project involving bench tests should not go ahead. The study was largely funded by the DTI.

  6. Monitoring of large steam turbines, as seen by the constructor and the operator

    International Nuclear Information System (INIS)

    Blanchet, J.M.; Bourcier, P.B.; Malherbe, C.

    1986-01-01

    The electricity in France is produced by large steam turbines in the range of 125 000 kW to 1 300 000 kW in nuclear power plants. Some operation problems are encountered on these large machines. The aim of this study is to justify and to describe the monitoring process implemented on the large steam turbines. This short study is divided into three parts: the monitoring justification during the start-up period, one example of a monitoring system, the turbine monitoring during the operation period [fr

  7. Use of magnetic compression to support turbine engine rotors

    Science.gov (United States)

    Pomfret, Chris J.

    1994-01-01

    Ever since the advent of gas turbine engines, their rotating disks have been designed with sufficient size and weight to withstand the centrifugal forces generated when the engine is operating. Unfortunately, this requirement has always been a life and performance limiting feature of gas turbine engines and, as manufacturers strive to meet operator demands for more performance without increasing weight, the need for innovative technology has become more important. This has prompted engineers to consider a fundamental and radical breakaway from the traditional design of turbine and compressor disks which have been in use since the first jet engine was flown 50 years ago. Magnetic compression aims to counteract, by direct opposition rather than restraint, the centrifugal forces generated within the engine. A magnetic coupling is created between a rotating disk and a stationary superconducting coil to create a massive inwardly-directed magnetic force. With the centrifugal forces opposed by an equal and opposite magnetic force, the large heavy disks could be dispensed with and replaced with a torque tube to hold the blades. The proof of this concept has been demonstrated and the thermal management of such a system studied in detail; this aspect, especially in the hot end of a gas turbine engine, remains a stiff but not impossible challenge. The potential payoffs in both military and commercial aviation and in the power generation industry are sufficient to warrant further serious studies for its application and optimization.

  8. Multilevel panel method for wind turbine rotor flow simulations

    NARCIS (Netherlands)

    van Garrel, Arne

    2016-01-01

    Simulation methods of wind turbine aerodynamics currently in use mainly fall into two categories: the first is the group of traditional low-fidelity engineering models and the second is the group of computationally expensive CFD methods based on the Navier-Stokes equations. For an engineering

  9. Soft-martensitic stainless Cr-Ni-Mo steel for turbine rotors in geothermic power stations

    International Nuclear Information System (INIS)

    Schonfeld, K.; Potthast, E.

    1986-01-01

    Steel Grade X5 Cr-Ni-Mo 12 6 containing 0.05% carbon, 12% chromium, 6% nickel, and 1.50% molybdenum is an advantageous material for turbine rotors in geothermic power stations because of its excellent strength and toughness properties in combination with good erosion and corrosion resistance. In terms of the phase diagram, this soft-martensitic steel has its place at the martensite/austenite/ferrite interface. Therefore, its chemical composition must be chosen so as to have a completely martensitic structure after hardening. The manufacture of and the mechanical properties of a turbine rotor 1200 mm in diameter by 5600 mm in length with a finished weight of approximately 21.5 tons are described in detail

  10. A multi-frequency fatigue testing method for wind turbine rotor blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Belloni, Federico; Tesauro, Angelo

    2017-01-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20–25 years. Full-scale blade tests are the most accurate...... means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance...... higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to demonstrate the ability of the proposed approach to outperform the state-of-the-art testing method without compromising fatigue test...

  11. Thermal expansion measurement of turbine and main steam piping by using strain gages in power plants

    International Nuclear Information System (INIS)

    Na, Sang Soo; Chung, Jae Won; Bong, Suk Kun; Jun, Dong Ki; Kim, Yun Suk

    2000-01-01

    One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shaft alignment problem which sometimes is changed by thermal expansion and external force, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants

  12. Aerodynamic Optimization Design of a Multistage Centrifugal Steam Turbine and Its Off-Design Performance Analysis

    Directory of Open Access Journals (Sweden)

    Hui Li

    2017-01-01

    Full Text Available Centrifugal turbine which has less land occupation, simple structure, and high aerodynamic efficiency is suitable to be used as small to medium size steam turbines or waste heat recovery plant. In this paper, one-dimensional design of a multistage centrifugal steam turbine was performed by using in-house one-dimensional aerodynamic design program. In addition, three-dimensional numerical simulation was also performed in order to analyze design and off-design aerodynamic performance of the proposed centrifugal steam turbine. The results exhibit reasonable flow field and smooth streamline; the aerodynamic performance of the designed turbine meets our initial expectations. These results indicate that the one-dimensional aerodynamic design program is reliable and effective. The off-design aerodynamic performance of centrifugal steam turbine was analyzed, and the results show that the mass flow increases with the decrease of the pressure ratio at a constant speed, until the critical mass flow is reached. The efficiency curve with the pressure ratio has an optimum efficiency point. And the pressure ratio of the optimum efficiency agrees well with that of the one-dimensional design. The shaft power decreases as the pressure ratio increases at a constant speed. Overall, the centrifugal turbine has a wide range and good off-design aerodynamic performance.

  13. Application of the electroslag remelting process for the production of heavy turbine rotors

    International Nuclear Information System (INIS)

    Choudhury, A.; Jauch, R.; Loewenkamp, H.; Tince, F.

    1977-01-01

    Discussion of the problems of the production of turbine rotors from steel X 22 CrMoV 12 1 using conventional ingot casting. Report on development work for the production of forging ingots from this steel by electroslag remelting. Presentation of the metallurgical results and data about ingot surface, internal constitution and also mechanical properties of the ESR ingots up to 2,300 mm diameter. (orig.) [de

  14. Steam turbines for nuclear power stations in Czechoslovakia and their use for district heating

    International Nuclear Information System (INIS)

    Drahy, J.

    1989-01-01

    The first generation of nuclear power stations in Czechoslavakia is equipped with 440 MW e pressurized water reactors. Each reactor supplies two 220 MW, 3000 rpm condensing type turbosets operating with saturated steam. After the completion of heating water piping systems, all of the 24 units of 220 MW in Czechoslovak nuclear power stations will be operated as dual purpose units, delivering both electricity and heat. At the present time, second-generation nuclear power stations, with 1000 MW e PWRs, are being built. Each such plant is equipped with one 1000 MW full-speed saturated steam turbine. The turbine is so designed as to permit the extraction of steam corresponding to the following quantities of heat: 893 MJ/s with three-stage water heating (150/60 0 C); and 570 MJ/s with two-stage water heating (120/60 0 C). The steam is taken from uncontrolled steam extraction points. (author)

  15. Development of production technology and investigation of quality for forged-welded turbine rotors of steel 25Kh2NVFA

    International Nuclear Information System (INIS)

    Borisov, I.A.; Merinov, G.N.; Slezkina, E.V.

    1997-01-01

    A study was made into mechanical properties and microstructure of turbine rotor components manufactured by forging and heat treated under various conditions. It is revealed that the optimal heat treatment of forgings must include double quenching with subsequent tempering at 630-640 deg C for 10-20 h. Forged and welded rotors should be tempered at 620-630 deg C for 50-100 h. Microscopic examination and mechanical tests showed that low alloy steel 25Kh2NMF can be successfully used for manufacturing rotors of high-, medium-and low-heat turbines

  16. A Parametric Study of Unsteady Rotor-Stator Interaction in a Simplified Francis Turbine

    Science.gov (United States)

    Wouden, Alex; Cimbala, John; Lewis, Bryan

    2011-11-01

    CFD analysis is becoming a critical stage in the design of hydroturbines. However, its capability to represent unsteady flow interactions between the rotor and stator (which requires a 360-degree, mesh-refined model of the turbine passage) is hindered. For CFD to become a more effective tool in predicting the performance of a hydroturbine, the key interactions between the rotor and stator need to be understood using current numerical methods. As a first step towards evaluating this unsteady behavior without the burden of a computationally expensive domain, the stator and Francis-type rotor blades are reduced to flat plates. Local and global variables are compared using periodic, semi-periodic, and 360-degree geometric models and various turbulence models (k-omega, k-epsilon, and Spalart-Allmaras). The computations take place within the OpenFOAM® environment and utilize a general grid interface (GGI) between the rotor and stator computational domains. The rotor computational domain is capable of dynamic rotation. The results demonstrate some of the strengths and limitations of utilizing CFD for hydroturbine analysis. These case studies will also serve as tutorials to help others learn how to use CFD for turbomachinery. This research is funded by a grant from the DOE.

  17. Combined heat and power plants with parallel tandem steam turbines; Smaaskalig kraftvaerme med parallellkopplade tandemturbiner

    Energy Technology Data Exchange (ETDEWEB)

    Steinwall, Pontus; Norstroem, Urban; Pettersson, Camilla; Oesterlin, Erik

    2004-12-01

    We investigate the technical and economical conditions for a concept with parallel coupled tandem turbines in small scale combined heat and power plants fired with bio-fuel and waste. Performance and heat production costs at varying electricity prices for the concept with two smaller tandem coupled steam turbines has been compared to the traditional concept with one single multi-staged turbine. Three different types of plants have been investigated: - Bio fuelled CHP plant with thermal capacity of 15 MW{sub th}; - Waste fired CHP plant with thermal capacity of 20 MW{sub th}; - Bio fuelled CHP plant with thermal capacity of 25 MW{sub th}. The simple steam turbines (Curtis turbines) used in the tandem arrangement has an isentropic efficiency of about 49 to 53% compared to the multi-staged steam turbines with isentropic efficiency in the range of 59% to 81%. The lower isentropic efficiency for the single staged turbines is to some extent compensated at partial load when one of the two turbines can be shut down leading to better operational conditions for the one still in operation. For concepts with saturated steam at partial load below 50% the tandem arrangements presents higher electricity efficiency than the conventional single turbine alternative. The difference in annual production of electricity is therefore less than the difference in isentropic efficiency for the two concepts. Production of electricity is between 2% and 42% lower for the tandem arrangements in this study. Investment costs for the turbine island has been calculated for the two turbine concepts and when the costs for turbines, generator, power transmission, condensing system, piping system, buildings, assembling, commissioning and engineering has been added the sum is about the same for the two concepts. For the bio-fuelled plant with thermal capacity of 15 MW{sub th} the turbine island amount to about 10-12 MSEK and about 13-15 MSEK for the waste fired plant with a thermal capacity of 20 MW

  18. Design and optimization for strength and integrity of tidal turbine rotor blades

    International Nuclear Information System (INIS)

    Liu, Pengfei; Veitch, Brian

    2012-01-01

    Tidal turbine rotor blade fractures and failures have resulted in substantial damage and hence cost of repair and recovery. The present work presents a rotor blade design and optimization method to address the blade structural strength design problem. The generic procedure is applicable to both turbine rotors and propellers. The optimization method seeks an optimum blade thickness distribution across the span with a prescribed constant safety factor for all the blade sections. This optimization procedure serves two purposes: while maintaining the required structural strength and integrity for an ultimate inflow speed, it aims to reduce the material to a minimum and to maintain power generation efficiency or improve the hydrodynamic efficiency. The value of the chosen minimum safety factor depends on the actual working conditions of the turbine in which the sectional peak loading and frequency are used: the harsher the environment, the larger the required safety factor. An engineering software tool with both hydrodynamic and structural capabilities was required to predict the instantaneous loading acting on all the blade sections, as well as the strength of a local blade section with a given blade geometry and chosen material. A time-domain, 3D unsteady panel method was then implemented based on a marine propeller software tool and used to perform the optimization. A 3-blade 20-m tidal turbine that was prototyped in parallel with the current work for the Bay of Fundy was used as an example for optimization. The optimum thickness distribution for a required safety factor at the ultimate possible inflow speed resulted in 37.6% saving in blade material. The blade thickness and distribution as a function of a maximum inflow speed of 6 m/s is also presented. The blade material used in the example was taken as nickel–aluminium–bronze (NAB) but the procedure was developed to be applicable to propeller or turbine blades of basically any material. -- Highlights: ► A

  19. Hydroacoustic simulation of rotor-stator interaction in resonance conditions in Francis pump-turbine

    International Nuclear Information System (INIS)

    Nicolet, C; Ruchonnet, N; Alligne, S; Avellan, F; Koutnik, J

    2010-01-01

    Combined effect of rotating pressure field related to runner blade and wakes of wicket gates leads to rotor stator interactions, RSI, in Francis pump-turbines. These interactions induce pressures waves propagating in the entire hydraulic machine. Superposition of those pressure waves may result in standing wave in the spiral casing and rotating diametrical mode in the guide vanes and can cause strong pressure fluctuations and vibrations. This paper presents the modeling, simulation and analysis of Rotor-Stator Interaction of a scale model of a Francis pump-turbine and related test rig using a one-dimensional approach. The hydroacoustic modeling of the Francis pump-turbine takes into account the spiral casing, the 20 guide vanes, the 9 rotating runner vanes. The connection between stationary and rotating parts is ensured by a valve network driven according to the unsteady flow distribution between guide vanes and runner vanes. Time domain simulations are performed for 2 different runner rotational speeds in turbine mode. The simulation results are analyzed in frequency domain and highlights hydroacoustic resonance between RSI excitations and the spiral case. Rotating diametrical mode in the vaneless gap and standing wave in the spiral case are identified. The influence of the resonance on phase and amplitude of pressure fluctuations obtained for both the spiral case and the vaneless gap is analyzed. The mode shape and frequencies are confirmed using eigenvalues analysis.

  20. Determination of Scaled Wind Turbine Rotor Characteristics from Three Dimensional RANS Calculations

    International Nuclear Information System (INIS)

    Burmester, S; Gueydon, S; Make, M

    2016-01-01

    Previous studies have shown the importance of 3D effects when calculating the performance characteristics of a scaled down turbine rotor [1-4]. In this paper the results of 3D RANS (Reynolds-Averaged Navier-Stokes) computations by Make and Vaz [1] are taken to calculate 2D lift and drag coefficients. These coefficients are assigned to FAST (Blade Element Momentum Theory (BEMT) tool from NREL) as input parameters. Then, the rotor characteristics (power and thrust coefficients) are calculated using BEMT. This coupling of RANS and BEMT was previously applied by other parties and is termed here the RANS-BEMT coupled approach. Here the approach is compared to measurements carried out in a wave basin at MARIN applying Froude scaled wind, and the direct 3D RANS computation. The data of both a model and full scale wind turbine are used for the validation and verification. The flow around a turbine blade at full scale has a more 2D character than the flow properties around a turbine blade at model scale (Make and Vaz [1]). Since BEMT assumes 2D flow behaviour, the results of the RANS-BEMT coupled approach agree better with the results of the CFD (Computational Fluid Dynamics) simulation at full- than at model-scale. (paper)

  1. The development and manufacture of wood composite wind turbine rotors

    Science.gov (United States)

    Zuteck, M. D.

    1982-01-01

    The physical properties, operational experience, and construction methods of the wood/epoxy composite MOD 0A wind turbine blades are considered. Blades of this type have accumulated over 10,000 hours of successful operation at the Kahuku, Hawaii and Block Island, Rhode Island test sites. That body of experience is summarized and related to the structural concepts and design drivers which motivated the original design and choice of interior layout. Actual manufacturing experience and associated low first unit costs for these blades, as well as projections for high production rates, are presented. Application of these construction techniques to a wide range of other blade sizes is also considered.

  2. Classification of Rotor Induced Shearing Events in the Near Wake of a Wind Turbine Array Boundary Layer

    Science.gov (United States)

    Smith, Sarah; Viggiano, Bianca; Ali, Naseem; Cal, Raul Bayoan

    2017-11-01

    Flow perturbation induced by a turbine rotor imposes considerable turbulence and shearing effects in the near wake of a turbine, altering the efficiency of subsequent units within a wind farm array. Previous methods have characterized near wake vorticity of a turbine and recovery distance of various turbine array configurations. This study aims to build on previous analysis with respect to a turbine rotor within an array and develop a model to examine stress events and energy contribution in the near wake due to rotational effects. Hot wire anemometry was employed downstream of a turbine centrally located in the third row of a 3x3 array. Data considered points planar to the rotor and included simultaneous streamwise and wall-normal velocities as well as concurrent streamwise and transverse velocities. Conditional analysis of Reynolds stresses induced by the rotor agree with former near wake research, and examination of stresses in terms of streamwise and transverse velocity components depicts areas of significant rotational effects. Continued analysis includes spectral decomposition and conditional statistics to further characterize shearing events at various points considering the swept area of the rotor.

  3. Problems of steam turbine diagnostics and the 'Simens' diagnosis system

    International Nuclear Information System (INIS)

    Tserner, V.; Andrea, K.

    1993-01-01

    Diagnostics system, allowing one to detect changes in the state on single turbine elements at an early stage is described. Besides this system allows one to utilize the turbine plant optimally and efficiency from the viewpoint of the equipment durability. Specially oriented monitoring of the turbine plant and equipment element state saves resources necessary to keep up the working order of the equipment

  4. Design of a fibrous composite preform for wind turbine rotor blades

    DEFF Research Database (Denmark)

    Hansen, Jens Zangenberg; Brøndsted, Povl; Kofoed, M.

    2014-01-01

    The present work addresses the different factors and challenges one must cope with in the design process of a composite preform used for the load-carrying main laminate of a wind turbine rotor blade. The design process is split up into different key elements, each of which are presented...... and discussed separately. The key elements are all interconnected, which complicate the design process and involves an iterative procedure. The aim is to provide an overview of the process that governs the design of composite preforms for wind turbine blades. The survey can be used as an information source...... on composite preform manufacturing. Basic knowledge on wind turbine blade technology and composites is assumed. © 2013 Elsevier Ltd. All rights reserved....

  5. Study of Flow Patterns in Radial and Back Swept Turbine Rotor under Design and Off-Design Conditions

    OpenAIRE

    Samip Shah; Salim Channiwala; Digvijay Kulshreshtha; Gaurang Chaudhari

    2016-01-01

    Paper details the numerical investigation of flow patterns in a conventional radial turbine compared with a back swept design for same application. The blade geometry of a designed turbine from a 25kW micro gas turbine was used as a baseline. A back swept blade was subsequently designed for the rotor, which departed from the conventional radial inlet blade angle to incorporate up to 25° inlet blade angle. A comparative numerical analysis between the two geometries is presented. While opera...

  6. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1977-01-01

    An electric power plant having a cross compound steam turbine and a steam source that includes a high temperature gas-cooled nuclear reactor is described. The steam turbine includes high and intermediate-pressure portions which drive a first generating means, and a low-pressure portion which drives a second generating means. The steam source supplies superheat steam to the high-pressure turbine portion, and an associated bypass permits the superheat steam to flow from the source to the exhaust of the high-pressure portion. The intermediate and low-pressure portions use reheat steam; an associated bypass permits reheat steam to flow from the source to the low-pressure exhaust. An auxiliary turbine driven by steam exhausted from the high-pressure portion and its bypass drives a gas blower to propel the coolant gas through the reactor. While the bypass flow of reheat steam is varied to maintain an elevated pressure of reheat steam upon its discharge from the source, both the first and second generating means and their associated turbines are accelerated initially by admitting steam to the intermediate and low-pressure portions. The electrical speed of the second generating means is equalized with that of the first generating means, whereupon the generating means are connected and acceleration proceeds under control of the flow through the high-pressure portion. 29 claims, 2 figures

  7. CFD analysis for H-rotor Darrieus turbine as a low speed wind energy converter

    Directory of Open Access Journals (Sweden)

    M.H. Mohamed

    2015-03-01

    Full Text Available Vertical axis wind turbines like the Darrieus turbine appear to be promising for the conditions of low wind speed, but suffer from a low efficiency compared to horizontal axis turbines. A fully detailed numerical analysis is introduced in this work to improve the global performance of this wind turbine. A comparison between ANSYS Workbench and Gambit meshing tools for the numerical modeling is performed to summarize a final numerical sequence for the Darrieus rotor performance. Then, this model sequence is applied for different blade airfoils to obtain the best performance. Unsteady simulations performed for different speed ratios and based on URANS turbulent calculations using sliding mesh approach. Results show that the accuracy of ANSYS Workbench meshing is improved by using SST K-omega model but it is not recommended for other turbulence models. Moreover, this CFD procedure is used in this paper to assess the turbine performance with different airfoil shapes (25 airfoils. The results introduced new shapes for this turbine with higher efficiency than the regular airfoils by 10%. In addition, blade pitch angle has been studied and the results indicated that the zero pitch angle gives best performance.

  8. Development of 1800 rpm, 43in. blade for large steam turbine

    International Nuclear Information System (INIS)

    Kuroda, Michio; Yamazaki, Yoshiaki; Namura, Kiyoshi; Taki, Takamitsu; Ninomiya, Satoshi.

    1978-01-01

    In the turbines for nuclear power generation, the inlet conditions of steam is low pressure and low temperature as compared with the turbines for thermal power generation, therefore generally the required steam flow rate is much more. It is the main problem to cope with this steam of large flow rate effectively with long final stage blades and to make a turbine compact. This newly developed blade aims at the turbines from 1100 to 1300 MW class for nuclear power generation and those of 1000 MW class for thermal power generation, and it is the first low revolution, long blade in Japan used for large capacity machines of 60 Hz. Hereinafter, the outline of various examinations carried out at the time of the tests on this blade and the features of this blade are described. There is large margin in the exhaust area with this blade, therefore the turbines with large power output and good performance can be produced. The loss of exhaust energy at turbine exit can be reduced, and thermal efficiency can be raised. Large capacity machines from 1100 to 1300 MW class can be manufactured with six-flow exhaust, tandem compound turbines. In order to confirm the reliability, the vibration characteristics of the blade were investigated in the test of this time, and also the overspeed test and endurance test were carried out. (Kako, I.)

  9. Biomass-gasifier steam-injected gas turbine cogeneration for the cane sugar industry

    International Nuclear Information System (INIS)

    Larson, E.D.; Williams, R.H.; Ogden, J.M.; Hylton, M.G.

    1991-01-01

    Steam injection for power and efficiency augmentation in aeroderivative gas turbines has been commercially established for natural gas-fired cogeneration since 1980. Steam-injected gas turbines fired with coal and biomass are being developed. A performance and economic assessment of biomass integrated-gasifier steam-injected gas turbine (BIG/STIG) cogeneration systems is carried out here. A detailed economic case study is presented for the second largest sugar factory in Jamaica, with cane residues as the fuel. BIG/STIG cogeneration units would be attractive investments for sugar producers, who could sell large quantities of excess electricity to the utility, or for the utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG electric generation capacity. The relatively modest development effort required to commercialize the BIG/STIG technology is discussed in a companion paper prepared for this conference

  10. Why extraction lines and heaters in the turbine-condenser steam space should be lagged

    Energy Technology Data Exchange (ETDEWEB)

    Burns, J.M.; Haynes, C.J.

    1998-07-01

    Deregulated utilities face conditions today that necessitate their nuclear and fossil steam plants have the best possible heat rates. The low pressure turbine exhaust and condenser areas are known to be particularly sensitive to betterment. One relatively modest but cost effective heat rate improvement and one whose function and design is often misunderstood is the insulation of the extraction lines and heaters that are located within the turbine-condenser steam space. This paper discusses the dynamic environment of that turbine exhaust region and quantifies the application and benefit of stainless steel lagging to the extraction lines and heater shells within. The paper first focuses on the high energy, non-uniform steam flows of the turbine exhaust and how that impacts the heat losses, mechanical design and support of any components located inside that space. It then examines and quantifies the varieties of heat transfer from the heaters and extraction lines to the passing lower temperature, moist, high velocity turbine exhaust steam as it travels to the condenser. A new relationship is developed that defines the predominantly evaporative heat transfer mechanism on the exterior surfaces in contact with the exhaust steam. For a typical 630 MW fossil plant with three heater of different temperature levels in the steam space as exemplified by the US Generation fossil fired Brayton Point 3, the paper determined the additional condenser heat load and extra extraction steam. The paper lastly concluded that in this case, lagging the larger diameter lines of the lowest pressure heater and the heater itself is likely not cost-effective.

  11. The use of tracer techniques to measure water flow rates in steam turbines

    International Nuclear Information System (INIS)

    Whitfield, O.J.; Blaylock, G.; Gale, R.W.

    1979-01-01

    Radioactive and chemical tracers offer some unique advantages in detailed flow measurement on steam turbine plant. A series of experiments on a nuclear power station are reported where tracers successfully measured water flow rates and the initial steam moisture with an accuracy suitable for performance and commissioning tests. Both radioactive and chemical tracer methods produced identical results. Straightforward practical procedures were evolved that ensured repeatable accuracy and in addition a quantitative method of detecting heater leaks on load was established. (author)

  12. Design of large reheat steam turbines for U.K. and overseas markets

    International Nuclear Information System (INIS)

    Mitchell, J.M.

    1979-01-01

    Two prototype designs of large reheat steam turbines are described, together with the technical, economic and plant design aspects that have influenced their main features. Relevant service experience is outlined and details are given of the solutions adopted to overcome the relatively few problems that were encountered. The evolution of these designs to form the current range of adaptable, pre-engineered modular designs is presented and the main features of current machines are described. A brief account is given of likely future developments in large steam turbines. (author)

  13. The main features of control and operation of steam turbines at nuclear power plants

    International Nuclear Information System (INIS)

    Czinkoczky, B.

    1981-01-01

    The output and speed control of steam turbines at nuclear power plants as well as the combination of both controls are reviewed and evaluated. At the same time the tasks of unit control at nuclear power plants, the control of steady main steam pressure and medium pressure of primary circuit, further the connection of reactor and turbine controls and the self-controlling properties of pressurized water reactor are dealt with. Hydraulic and electro-hydraulic speed control, the connection of cach-up dampers and speed control and the application of electro-hydraulic signal converters are discussed. The accomplishment of protection is also described. (author)

  14. Optimized Application of MSR and Steam Turbine Retrofits in Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, Robert; McCoach, John [ALSTOM Power, Willans Works, Newbold Road, Rugby, Warwickshire CV21 2NH (United Kingdom); Gagelin, Jean-Philippe [ALSTOM Power Heat Exchange, 19-21 avenue Morane-Saulnier, BP 65, 78143 Velizy Cedex (France)

    2004-07-01

    The benefit to a nuclear power plant from a steam turbine retrofit has often been clearly demonstrated in recent years but, for light water nuclear plants, the Moisture Separator Reheaters (MSRs) are also of prime importance. This paper describes how refurbishment of these crucial components can only provide full potential performance benefit when made in conjunction with a steam turbine retrofit (although in practice these activities are frequently separated). Examples are given to show how combined application is best handled within a single organization to ensure optimized integration into the thermal cycle. (authors)

  15. Optimized Application of MSR and Steam Turbine Retrofits in Nuclear Power Plants

    International Nuclear Information System (INIS)

    Crossland, Robert; McCoach, John; Gagelin, Jean-Philippe

    2004-01-01

    The benefit to a nuclear power plant from a steam turbine retrofit has often been clearly demonstrated in recent years but, for light water nuclear plants, the Moisture Separator Reheaters (MSRs) are also of prime importance. This paper describes how refurbishment of these crucial components can only provide full potential performance benefit when made in conjunction with a steam turbine retrofit (although in practice these activities are frequently separated). Examples are given to show how combined application is best handled within a single organization to ensure optimized integration into the thermal cycle. (authors)

  16. For effective thermodynamic calculation of turbines flow-through by gas and steam

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, S; Hultsch, M

    1982-03-01

    A programme system for the medium and multiple section calculation of axial-flow turbines is explained. It allows calculations of turbine flow-through by gas and steam at designing and partial load states. The algorithms are independent upon the formulation of thermodynamic function, so that the programmes can be used for any means of production. The highest accuracy and efficiency can be guaranteed by the use of formulations of thermodynamic functions of water.

  17. Modeling and optimization of a utility system containing multiple extractions steam turbines

    International Nuclear Information System (INIS)

    Luo, Xianglong; Zhang, Bingjian; Chen, Ying; Mo, Songping

    2011-01-01

    Complex turbines with multiple controlled and/or uncontrolled extractions are popularly used in the processing industry and cogeneration plants to provide steam of different levels, electric power, and driving power. To characterize thermodynamic behavior under varying conditions, nonlinear mathematical models are developed based on energy balance, thermodynamic principles, and semi-empirical equations. First, the complex turbine is decomposed into several simple turbines from the controlled extraction stages and modeled in series. THM (The turbine hardware model) developing concept is applied to predict the isentropic efficiency of the decomposed simple turbines. Stodola's formulation is also used to simulate the uncontrolled extraction steam parameters. The thermodynamic properties of steam and water are regressed through linearization or piece-wise linearization. Second, comparison between the simulated results using the proposed model and the data in the working condition diagram provided by the manufacturer is conducted over a wide range of operations. The simulation results yield small deviation from the data in the working condition diagram where the maximum modeling error is 0.87% among the compared seven operation conditions. Last, the optimization model of a utility system containing multiple extraction turbines is established and a detailed case is analyzed. Compared with the conventional operation strategy, a maximum of 5.47% of the total operation cost is saved using the proposed optimization model. -- Highlights: → We develop a complete simulation model for steam turbine with multiple extractions. → We test the simulation model using the performance data of commercial turbines. → The simulation error of electric power generation is no more than 0.87%. → We establish a utility system operational optimization model. → The optimal industrial operation scheme featured with 5.47% of cost saving.

  18. Aerodynamic performance analysis of an airborne wind turbine system with NREL Phase IV rotor

    International Nuclear Information System (INIS)

    Saeed, Muhammad; Kim, Man-Hoe

    2017-01-01

    Highlights: • Aerodynamic predictions for a buoyant airborne system at an altitude of 400 m. • Aerodynamic characteristics of NREL Phase IV rotor operating in a shell casing. • Buoyant shell aerodynamics under varying wind conditions. - Abstract: Wind energy becomes more powerful and consistent with an increase in altitude, therefore, harvesting the wind energy at high altitude results in a naturally restocked source of energy which is cheaper and far more efficient than the conventional wind power system. Airborne wind turbine (AWT), one of the many techniques being employed for this purpose, stands out due to its uninterrupted scheme of energy production. This paper presents the aerodynamic performance of AWT system with NREL Phase IV rotor at an altitude of 400 m. Unsteady simulation of the airborne system has been carried out and variations in the rotor’s torque for a complete revolution are reported and discussed. In order to compare the performance of the shell mounted configuration of Phase IV rotor with its standard test configuration, steady state simulations of the rotor are also conducted under various wind conditions for both configurations. Finally, for stable design of the buoyant airborne system, aerodynamic forces on the shell body are computed and reported.

  19. Simplified rotor load models and fatigue damage estimates for offshore wind turbines.

    Science.gov (United States)

    Muskulus, M

    2015-02-28

    The aim of rotor load models is to characterize and generate the thrust loads acting on an offshore wind turbine. Ideally, the rotor simulation can be replaced by time series from a model with a few parameters and state variables only. Such models are used extensively in control system design and, as a potentially new application area, structural optimization of support structures. Different rotor load models are here evaluated for a jacket support structure in terms of fatigue lifetimes of relevant structural variables. All models were found to be lacking in accuracy, with differences of more than 20% in fatigue load estimates. The most accurate models were the use of an effective thrust coefficient determined from a regression analysis of dynamic thrust loads, and a novel stochastic model in state-space form. The stochastic model explicitly models the quasi-periodic components obtained from rotational sampling of turbulent fluctuations. Its state variables follow a mean-reverting Ornstein-Uhlenbeck process. Although promising, more work is needed on how to determine the parameters of the stochastic model and before accurate lifetime predictions can be obtained without comprehensive rotor simulations. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  20. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling

    Directory of Open Access Journals (Sweden)

    Birgit Wieland

    2017-10-01

    Full Text Available The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  1. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling.

    Science.gov (United States)

    Wieland, Birgit; Ropte, Sven

    2017-10-05

    The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  2. Rotor

    International Nuclear Information System (INIS)

    Gronert, H.; Vetter, J.; Eckert, M.

    1978-01-01

    In the field of hollow high speed rotors there is an increasing demand for progressively higher speeds of safe operation. High speed operation causes support bearings to be carefully designed if the rotor speed is to pass safely through its critical speed of operation where intense vibration is experienced. Also the rotational speed is limited by the peripheral velocity and strength of the outside surface portion of the rotor. The invention proposes that elemental boron, which has great tensile strength and lightness be used to provide a major part of a hollow rotor so that increased operating speeds can be attained. Such a rotor is usable to provide a high speed centrifuge drum. (author)

  3. CFD simulation of a 2 bladed multi megawatt wind turbine with flexible rotor connection

    Science.gov (United States)

    Klein, L.; Luhmann, B.; Rösch, K.-N.; Lutz, T.; Cheng, P.-W.; Krämer, E.

    2016-09-01

    An innovative passive load reduction concept for a two bladed 3.4 MW wind turbine is investigated by a conjoint CFD and MBS - BEM methodology. The concept consists of a flexible hub mount which allows a tumbling motion of the rotor. First, the system is simulated with a MBS tool coupled to a BEM code. Then, the resulting motion of the rotor is extracted from the simulation and applied on the CFD simulation as prescribed motion. The aerodynamic results show a significant load reduction on the support structure. Hub pitching and yawing moment amplitudes are reduced by more than 50% in a vertically sheared inflow. Furthermore, the suitability of the MBS - BEM approach for the simulation of the load reduction system is shown.

  4. Use of NDE and FM for the assessment of remaining life of steam turbines

    Energy Technology Data Exchange (ETDEWEB)

    Alley, T [Duke Power Co., Charlotte, NC (United States); Stone, R [Electric Power Research Inst., Charlotte, NC (United States). Nondestructive Evaluation Center

    1988-12-31

    Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center`s transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author).

  5. Use of NDE and FM for the assessment of remaining life of steam turbines

    International Nuclear Information System (INIS)

    Alley, T.; Stone, R.

    1988-01-01

    Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center's transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author)

  6. The Three Dimensional Flow Field at the Exit of an Axial-Flow Turbine Rotor

    Science.gov (United States)

    Lakshminarayana, B.; Ristic, D.; Chu, S.

    1998-01-01

    A systematic and comprehensive investigation was performed to provide detailed data on the three dimensional viscous flow phenomena downstream of a modem turbine rotor and to understand the flow physics such as origin, nature, development of wakes, secondary flow, and leakage flow. The experiment was carried out in the Axial Flow Turbine Research Facility (AFTRF) at Penn State, with velocity measurements taken with a 3-D LDV System. Two radial traverses at 1% and 10% of chord downstream of the rotor have been performed to identify the three-dimensional flow features at the exit of the rotor blade row. Sufficient spatial resolution was maintained to resolve blade wake, secondary flow, and tip leakage flow. The wake deficit is found to be substantial, especially at 1% of chord downstream of the rotor. At this location, negative axial velocity occurs near the tip, suggesting flow separation in the tip clearance region. Turbulence intensities peak in the wake region, and cross- correlations are mainly associated with the velocity gradient of the wake deficit. The radial velocities, both in the wake and in the endwall region, are found to be substantial. Two counter-rotating secondary flows are identified in the blade passage, with one occupying the half span close to the casino and the other occupying the half span close to the hub. The tip leakage flow is well restricted to 10% immersion from the blade tip. There are strong vorticity distributions associated with these secondary flows and tip leakage flow. The passage averaged data are in good agreement with design values.

  7. Integration of steam injection and inlet air cooling for a gas turbine generation system

    International Nuclear Information System (INIS)

    Wang, F.J.; Chiou, J.S.

    2004-01-01

    The temperature of exhaust gases from simple cycle gas turbine generation sets (GENSETs) is usually very high (around 500 deg. C), and a heat recovery steam generator (HRSG) is often used to recover the energy from the exhaust gases and generate steam. The generated steams can be either used for many useful processes (heating, drying, separation etc.) or used back in the power generation system for enhancing power generation capacity and efficiency. Two well-proven techniques, namely steam injection gas turbine (STIG) and inlet air cooling (IAC) are very effective features that can use the generated steam to improve the power generation capacity and efficiency. Since the energy level of the generated steam needed for steam injection is different from that needed by an absorption chiller to cool the inlet air, a proper arrangement is required to implement both the STIG and the IAC features into the simple cycle GENSET. In this study, a computer code was developed to simulate a Tai power's Frame 7B simple cycle GENSET. Under the condition of local summer weather, the benefits obtained from the system implementing both STIG and IAC features are more than a 70% boost in power and 20.4% improvement in heat rate

  8. On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

    Science.gov (United States)

    Noever Castelos, Pablo; Balzani, Claudio

    2016-09-01

    For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline failure can lead to the loss of a rotor blade, and potentially of the entire turbine, and is extraordinarily relevant to be treated with strong emphasis when designing a wind turbine. Modern wind turbine rotor blades with lengths of 80 m and more offer a degree of flexibility that has never been seen in wind energy technology before. Large deflections result in high strains in the adhesive connections, especially at the trailing edge. The latest edition of the DNV GL guideline from end of 2015 demands a three-dimensional stress analysis of bondlines, whereas before an isolated shear stress proof was sufficient. In order to quantify the lack of safety from older certification guidelines this paper studies the influence of multi-axial stress states on the ultimate and fatigue load resistance of trailing edge adhesive bonds. For this purpose, detailed finite element simulations of the IWES IWT-7.5-164 reference wind turbine blades are performed. Different yield criteria are evaluated for the prediction of failure and lifetime. The results show that the multi-axial stress state is governed by span-wise normal stresses. Those are evidently not captured in isolated shear stress proofs, yielding non-conservative estimates of lifetime and ultimate load resistance. This finding highlights the importance to include a three-dimensional stress state in the failure analysis of adhesive bonds in modern wind turbine rotor blades, and the necessity to perform a three-dimensional characterization

  9. A smart segmented blade system for reducing weight of the wind turbine rotor

    International Nuclear Information System (INIS)

    Lu, Hongya; Zeng, Pan; Lei, Liping; Yang, Yabin; Xu, Yuejie; Qian, Lingyun

    2014-01-01

    Highlights: • A segmented blade system to light the wind turbine rotor is proposed. • The experiments in the wind tunnel and the numerical calculation are combined to validate the effectiveness of the design. • The moment of the blade below the hinged location are alleviated. • The mounting locations of the hinged rods significantly affect the moment distribution on the blade. • The gross weight of the blade can be reduced by 35.4%. - Abstract: The paper proposes a novel design concept for the wind turbine rotors. The design is composed of the segmented blades and a hinged-rods support structure (SBHR) as a means of reducing weight through alleviating the moment on the blade. A prototype of the design is manufactured. Focusing on the hinged-rods support structure (HRSS), a method combining the experiments and numerical calculation is developed to analyze its feasibility. The experiments in the wind tunnel platform were conducted to measure the loads at the root of the isolated blade and in the rods. A numerical model was developed to describe the designed wind turbine rotor using the measured loads in experiments. In the model, the mounting locations of the hinged rods significantly affected the moment distribution on the blade. Thus, two dimensionless indexes were determined to analyze its influences. The model perfectly explain the characteristics of the novel structure under different configurations. The results demonstrated that the moment of the blade below the hinged location were alleviated, which reduced the requirements for the material. A 43.1% reduction of the maximum moment can be achieved in the design. In addition, the gross reduced weight of the blade was estimated to be 35.4% based on the blade mass distribution along the span

  10. Optimization of wind turbine rotors - using advanced aerodynamic and aeroelastic models and numerical optimization

    Energy Technology Data Exchange (ETDEWEB)

    Doessing, M.

    2011-05-15

    During the last decades the annual energy produced by wind turbines has increased dramatically and wind turbines are now available in the 5MW range. Turbines in this range are constantly being developed and it is also being investigated whether turbines as large as 10-20MW are feasible. The design of very large machines introduces new problems in the practical design, and optimization tools are necessary. These must combine the dynamic effects of both aerodynamics and structure in an integrated optimization environment. This is referred to as aeroelastic optimization. The Risoe DTU optimization software HAWTOPT has been used in this project. The quasi-steady aerodynamic module have been improved with a corrected blade element momentum method. A structure module has also been developed which lays out the blade structural properties. This is done in a simplified way allowing fast conceptual design studies and with focus on the overall properties relevant for the aeroelastic properties. Aeroelastic simulations in the time domain were carried out using the aeroelastic code HAWC2. With these modules coupled to HAWTOPT, optimizations have been made. In parallel with the developments of the mentioned numerical modules, focus has been on analysis and a fundamental understanding of the key parameters in wind turbine design. This has resulted in insight and an effective design methodology is presented. Using the optimization environment a 5MW wind turbine rotor has been optimized for reduced fatigue loads due to apwise bending moments. Among other things this has indicated that airfoils for wind turbine blades should have a high lift coefficient. The design methodology proved to be stable and a help in the otherwise challenging task of numerical aeroelastic optimization. (Author)

  11. Design and field operation of 1175 MW steam turbine for Ohi Nuclear Power Station

    International Nuclear Information System (INIS)

    Hirota, Yoshio; Nakagami, Yasuo; Fujii, Hisashi; Shibanai, Hirooki.

    1980-01-01

    Two 1175 MW steam turbine and generator units have been successfully in commercial operation since March 1979 and December 1979 respectively at Ohi Nuclear Power Station of the Kansai Electric Power Company. Those units, the largest in their respective outputs in Japan, have also such remarkable design features as two-stage reheat, nozzle governing turbine, water cooled generator stator and turbine-driven feedwater pumps. This paper covers design features and some topics of various pre-operational tests of the above-mentioned units. (author)

  12. Design and field operation of 1175 MW steam turbine for Ohi Nuclear Power Station

    International Nuclear Information System (INIS)

    Hirota, Y.; Nakagami, Y.; Fujii, H.; Shibanai, H.

    1980-01-01

    Two 1,175 MW steam turbine and generator units have been successfully in commercial operation since March 1979 and December 1979 respectively at Ohi Nuclear Power Station of the Kansai Electric Power Company. Those units, the largest in their respective outputs in Japan, have also such remarkable design features as two-stage reheat, nozzle governing turbine, water cooled generator stator and turbine-driven feedwater pumps. This paper covers design features and some topics of various pre-operational tests of the above-mentioned units. (author)

  13. Structural modelling of composite beams with application to wind turbine rotor blades

    DEFF Research Database (Denmark)

    Couturier, Philippe

    The ever changing structure and growing size of wind turbine blades put focus on the accuracy and flexibility of design tools. The present thesis is organized in four parts - all concerning the development of efficient computational methods for the structural modelling of composite beams which...... will support future growth in the rotor size.The first part presents a two-node beam element formulation, based on complementary elastic energy, valid for fully coupled beams with variable cross-section properties.The element stiffness matrix is derived by use of the six equilibrium states of the element...

  14. Effect of incidence angle on the wake turbulence of a turbine rotor blade

    International Nuclear Information System (INIS)

    Chang, Sung Il; Lee, Sang Woo

    2005-01-01

    This paper describes effects of incidence angle on the wake turbulent flow of a high-turning turbine rotor blade. For three incidence angles of -5, 0 and 5 degrees, energy spectra as well as profiles of mean velocity magnitude and turbulence intensity at mid-span are reported in the wake. Vortex shedding frequencies are obtained from the energy spectra. The result shows that as the incidence angle changes from -5 to 5 degrees, the suction-side wake tends to be widened and the deviation angle is increased. Strouhal numbers based on the shedding frequencies have a nearly constant value, regardless of the tested incidence angles

  15. Thermoeconomic Modeling and Parametric Study of Hybrid Solid Oxide Fuel Cell â Gas Turbine â Steam Turbine Power Plants Ranging from 1.5 MWe to 10 MWe

    OpenAIRE

    Arsalis, Alexandros

    2007-01-01

    Detailed thermodynamic, kinetic, geometric, and cost models are developed, implemented, and validated for the synthesis/design and operational analysis of hybrid solid oxide fuel cell (SOFC) â gas turbine (GT) â steam turbine (ST) systems ranging in size from 1.5 MWe to 10 MWe. The fuel cell model used in this thesis is based on a tubular Siemens-Westinghouse-type SOFC, which is integrated with a gas turbine and a heat recovery steam generator (HRSG) integrated in turn with a steam turbi...

  16. Morphing Downwind-Aligned Rotor Concept Based on a 13-MW Wind Turbine

    Energy Technology Data Exchange (ETDEWEB)

    Ichter, Brian; Steele, Adam; Loth, Eric; Moriarty, Patrick; Selig, Michael

    2016-04-01

    To alleviate the mass-scaling issues associated with conventional upwind rotors of extreme-scale wind turbines (>/=10 MW), a morphing downwind-aligned rotor (MoDaR) concept is proposed herein. The concept employs a downwind rotor with blades whose elements are stiff (no intentional flexibility) but with hub-joints that can be unlocked to allow for moment-free downwind alignment. Aligning the combination of gravitational, centrifugal and thrust forces along the blade path reduces downwind cantilever loads, resulting in primarily tensile loading. For control simplicity, the blade curvature can be fixed with a single morphing degree of freedom using a near-hub joint for coning angle: 22 degrees at rated conditions. The conventional baseline was set as the 13.2-MW Sandia 100-m all glass blade in a three-bladed upwind configuration. To quantify potential mass savings, a downwind load-aligning, two-bladed rotor was designed. Because of the reduced number of blades, the MoDaR concept had a favorable 33% mass reduction. The blade reduction and coning led to a reduction in rated power, but morphing increased energy capture at lower speeds such that both the MoDaR and conventional rotors have the same average power: 5.4 MW. A finite element analysis showed that quasi-steady structural stresses could be reduced, over a range of operating wind speeds and azimuthal angles, despite the increases in loading per blade. However, the concept feasibility requires additional investigation of the mass, cost and complexity of the morphing hinge, the impact of unsteady aeroelastic influence because of turbulence and off-design conditions, along with system-level Levelized Cost of Energy analysis.

  17. Simulation of low frequency noise from a downwind wind turbine rotor

    DEFF Research Database (Denmark)

    Madsen Aagaard, Helge; Johansen, Jeppe; Sørensen, Niels N.

    2007-01-01

    in the period from around 1980 to 1990. One of the common characteristics of this low frequency noise, emerging from analysis of the phenomenon, was that the sound pressure level is strongly varying in time. We have investigated this phenomenon using a model package by which the low frequency noise...... to the aero acoustic model. The results for a 5 MW two-bladed turbine with a downwind rotor showed an increase in the sound pressure level of 5-20 dB due to the unsteadiness in the wake caused mainly by vortex shedding. However, in some periods the sound pressure level can increase additionally 0-10 dB when...... the blades directly pass through the discrete shed vortices behind the tower. The present numerical results strongly confirm the experiences with full scale turbines showing big variations of sound pressure level in time due to the wake unsteadiness, as well as a considerable increase in sound pressure level...

  18. Evaluation of the material’s damage in gas turbine rotors by instrumented spherical indentation

    Directory of Open Access Journals (Sweden)

    D. Nappini

    2014-10-01

    Full Text Available Experimental indentations are carried out on items of two different materials, taken in several location of various components from high pressure gas turbine rotor which have seen an extensive service. The components object of investigation consisted in 1st and 2nd high pressure turbine wheels made in nickel-base superalloy (Inconel 718, the spacer ring (Inconel 718 and the compressor shaft made in CrMoV low alloy steel (ASTM A471 type10. Aim of the work is to set up the capability of the instrumented spherical indentation testing system to evaluate variations in the material properties due to damage, resulting from temperature field and stresses acting on components during service. To perform this task load-indentation depth curves will be acquired in various zones of the above mentioned components. The analysis of the results has allowed to identify an energy parameter which shows a linear evolution with the mean temperature acting on the components.

  19. Improvement of Steam Turbine Operational Performance and Reliability with using Modern Information Technologies

    Science.gov (United States)

    Brezgin, V. I.; Brodov, Yu M.; Kultishev, A. Yu

    2017-11-01

    The report presents improvement methods review in the fields of the steam turbine units design and operation based on modern information technologies application. In accordance with the life cycle methodology support, a conceptual model of the information support system during life cycle main stages (LC) of steam turbine unit is suggested. A classifying system, which ensures the creation of sustainable information links between the engineer team (manufacture’s plant) and customer organizations (power plants), is proposed. Within report, the principle of parameterization expansion beyond the geometric constructions at the design and improvement process of steam turbine unit equipment is proposed, studied and justified. The report presents the steam turbine unit equipment design methodology based on the brand new oil-cooler design system that have been developed and implemented by authors. This design system combines the construction subsystem, which is characterized by extensive usage of family tables and templates, and computation subsystem, which includes a methodology for the thermal-hydraulic zone-by-zone oil coolers design calculations. The report presents data about the developed software for operational monitoring, assessment of equipment parameters features as well as its implementation on five power plants.

  20. Evaluation of material integrity on electricity power steam generator cycles (turbine casing) component

    International Nuclear Information System (INIS)

    Histori; Benedicta; Farokhi; S A, Soedardjo; Triyadi, Ari; Natsir, M

    1999-01-01

    The evaluation of material integrity on power steam generator cycles component was done. The test was carried out on casing turbine which is made from Inconel 617. The tested material was taken from t anjung Priok plant . The evaluation was done by metallography analysis using microscope with magnification of 400. From the result, it is shown that the material grains are equiaxed

  1. Application of new designed butterfly type intermediate valve for nuclear steam turbine

    International Nuclear Information System (INIS)

    Matsumura, Kazuhiro; Kawamata, Susumu; Fujita, Isao; Taketomo, Seiki.

    1991-01-01

    To cope with a large capacity nuclear steam turbine, a butterfly type intermediate valve has been developed. Compared to the conventional valve, or globe valve, the butterfly valve has the following design features: a) Higher thermal efficiency due to lower pressure loss, b) Easier maintenance due to simplified construction, and c) Lower station cost due to the smaller size of the valve assembly. An experiment with a scaled-down test valve was carried out using compressed air. Subsequently a full-scale valve was tested using steam under actual steam conditions. As a result, these tests gave us no problems. The first nuclear turbine (1100MW) equipped with a butterfly valve is operating satisfactorily with good performance as expected. (author)

  2. Numerical analysis of a horizontal axis wind turbine rotor with winglets; Winglet wo motsu suiheijiku fusha no suchi kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, Y.; Kikuyama, K.; Imamura, H. [Nagoya University, Nagoya (Japan)

    1996-08-25

    The objective of present study is to show the aerodynamic effectivity of a horizontal axis wind turbine rotor blades with winglets by means of numerical analysis. The winglet used in this study is considered to be an inclined extension of the blade. For the numerical analysis a vortex lattice method with a free wake model was used because the model can be fitted to an arbitrary blade shape and needs no empirical parameter about wake geometry. The calculations were made on the flow field in the rotor wake and the rotor performance, and the results were compared between the rotors with and without winglets. In order to examine the structural effects, the flap bending moment was also compared. The results shows that small installation angle of winglets is found to cause a larger increase in the power coefficient and a smaller increase in the flap bending moment than radially extended rotor blades. 11 refs., 13 figs., 1 tab.

  3. Dynamic performances of wet turbine and steam-separator-superheater and their mathematical simulation as objects of temperature control

    International Nuclear Information System (INIS)

    Golovach, E.A.

    1985-01-01

    A mathematical model of a turbine and steam-separator-superheater (SSS) as applied to solution of the tasks of steam temperature regulaton after SSS has been developed. SSS as objects of steam temperature control are considerably less inertial, than intermediate superheaters (IS) of power units in thermal power plants, since for typical SSS and IS considered the duration of transition process according to steam temperature after SSS is 5-10 times loweA than for IS

  4. Understanding the Benefits and Limitations of Increasing Maximum Rotor Tip Speed for Utility-Scale Wind Turbines

    International Nuclear Information System (INIS)

    Ning, A; Dykes, K

    2014-01-01

    For utility-scale wind turbines, the maximum rotor rotation speed is generally constrained by noise considerations. Innovations in acoustics and/or siting in remote locations may enable future wind turbine designs to operate with higher tip speeds. Wind turbines designed to take advantage of higher tip speeds are expected to be able to capture more energy and utilize lighter drivetrains because of their decreased maximum torque loads. However, the magnitude of the potential cost savings is unclear, and the potential trade-offs with rotor and tower sizing are not well understood. A multidisciplinary, system-level framework was developed to facilitate wind turbine and wind plant analysis and optimization. The rotors, nacelles, and towers of wind turbines are optimized for minimum cost of energy subject to a large number of structural, manufacturing, and transportation constraints. These optimization studies suggest that allowing for higher maximum tip speeds could result in a decrease in the cost of energy of up to 5% for land-based sites and 2% for offshore sites when using current technology. Almost all of the cost savings are attributed to the decrease in gearbox mass as a consequence of the reduced maximum rotor torque. Although there is some increased energy capture, it is very minimal (less than 0.5%). Extreme increases in tip speed are unnecessary; benefits for maximum tip speeds greater than 100-110 m/s are small to nonexistent

  5. Understanding the Benefits and Limitations of Increasing Maximum Rotor Tip Speed for Utility-Scale Wind Turbines

    Science.gov (United States)

    Ning, A.; Dykes, K.

    2014-06-01

    For utility-scale wind turbines, the maximum rotor rotation speed is generally constrained by noise considerations. Innovations in acoustics and/or siting in remote locations may enable future wind turbine designs to operate with higher tip speeds. Wind turbines designed to take advantage of higher tip speeds are expected to be able to capture more energy and utilize lighter drivetrains because of their decreased maximum torque loads. However, the magnitude of the potential cost savings is unclear, and the potential trade-offs with rotor and tower sizing are not well understood. A multidisciplinary, system-level framework was developed to facilitate wind turbine and wind plant analysis and optimization. The rotors, nacelles, and towers of wind turbines are optimized for minimum cost of energy subject to a large number of structural, manufacturing, and transportation constraints. These optimization studies suggest that allowing for higher maximum tip speeds could result in a decrease in the cost of energy of up to 5% for land-based sites and 2% for offshore sites when using current technology. Almost all of the cost savings are attributed to the decrease in gearbox mass as a consequence of the reduced maximum rotor torque. Although there is some increased energy capture, it is very minimal (less than 0.5%). Extreme increases in tip speed are unnecessary; benefits for maximum tip speeds greater than 100-110 m/s are small to nonexistent.

  6. Effects of Hot Streak Shape on Rotor Heating in a High-Subsonic Single-Stage Turbine

    Science.gov (United States)

    Dorney, Daniel J.; Gundy-Burlet, Karen L.; Norvig, Peter (Technical Monitor)

    1999-01-01

    Experimental data have shown that combustor temperature non-uniformities can lead to the excessive heating of first-stage rotor blades in turbines. This heating of the rotor blades can lead to thermal fatigue and degrade turbine performance. The results of recent studies have shown that variations in the circumferential location (clocking) of the hot streak relative to the first-stage vane airfoils can be used to minimize the adverse effects of the hot streak. The effects of the hot streak/airfoil count ratio on the heating patterns of turbine airfoils have also been evaluated. In the present investigation, three-dimensional unsteady Navier-Stokes simulations have been performed for a single-stage high-pressure turbine operating in high subsonic flow. In addition to a simulation of the baseline turbine, simulations have been performed for circular and elliptical hot streaks of varying sizes in an effort to represent different combustor designs. The predicted results for the baseline simulation show good agreement with the available experimental data. The results of the hot streak simulations indicate: that a) elliptical hot streaks mix more rapidly than circular hot streaks, b) for small hot streak surface area the average rotor temperature is not a strong function of hot streak temperature ratio or shape, and c) hot streaks with larger surface area interact with the secondary flows at the rotor hub endwall, generating an additional high temperature region.

  7. Issues to improve the safety of 18K370 steam turbine operation

    Directory of Open Access Journals (Sweden)

    Bzymek Grzegorz

    2017-01-01

    Full Text Available The paper presents the process of improving the safety and reliability of operation the 18K370 steam turbines Opole Power Plant since the first failure in 2010 [1], up to install the on-line monitoring system [2]. It shows how the units work and how to analyse the contol stage as a critical node in designing the turbine. Selected results of the analysis of the strength of CSD (Computational Solid Dynamic and the nature of the flow in different operating regimes - thanks to CFD (Computational Fluid Dynamic analysis have been included. We have also briefly discussed the way of lifecycle management of individual elements [2,3]. The presented actions could be considered satisfactory, and improve the safety of operating steam turbines of type 18K370.

  8. Unsteady adjoint for large eddy simulation of a coupled turbine stator-rotor system

    Science.gov (United States)

    Talnikar, Chaitanya; Wang, Qiqi; Laskowski, Gregory

    2016-11-01

    Unsteady fluid flow simulations like large eddy simulation are crucial in capturing key physics in turbomachinery applications like separation and wake formation in flow over a turbine vane with a downstream blade. To determine how sensitive the design objectives of the coupled system are to control parameters, an unsteady adjoint is needed. It enables the computation of the gradient of an objective with respect to a large number of inputs in a computationally efficient manner. In this paper we present unsteady adjoint solutions for a coupled turbine stator-rotor system. As the transonic fluid flows over the stator vane, the boundary layer transitions to turbulence. The turbulent wake then impinges on the rotor blades, causing early separation. This coupled system exhibits chaotic dynamics which causes conventional adjoint solutions to diverge exponentially, resulting in the corruption of the sensitivities obtained from the adjoint solutions for long-time simulations. In this presentation, adjoint solutions for aerothermal objectives are obtained through a localized adjoint viscosity injection method which aims to stabilize the adjoint solution and maintain accurate sensitivities. Preliminary results obtained from the supercomputer Mira will be shown in the presentation.

  9. Program for tests on magnetic bearing suspended rotor dynamics for gas turbine high temperature reactor (GTHTR300)

    International Nuclear Information System (INIS)

    Takada, Shoji; Takizuka, Takakazu; Kunitomi, Kazuhiko; Kosugiyama, Shinichi; Yan, Xing

    2003-01-01

    A program for test on rotor dynamics was planned for the turbo-machine of the Gas Turbine High Temperature Reactor (GTHTR300). The rotor system of the turbo-machine consists of a turbo-compressor rotor and a generator rotor connected with a flexible coupling, each suspended with two radial magnetic bearings. The rotors, which are flexible rotors, pass over the critical speeds of bending mode. The magnetic bearing is required to have a high load capacity, about 10 times larger than any built thus far to support a flexible rotor. In the rotor design, the standard limit of the vibration amplitude of 75 μm at the rated rotational speed of 3,600 rpm was fulfilled by optimizing the stiffness of the magnetic bearings. A test apparatus was designed to verify the design of the magnetic bearing suspended turbo-machine rotor of the GTHTR300. The test apparatus is composed of 1/3-scale test rotors, which are connected with a flexible coupling and driven by a variable speed motor. The test magnetic bearing was designed within the state-of-the-art technology to have a load capacity about 1/10 of that of the actual one. The test rotors were designed to closely simulate the critical speeds and vibration modes of the actual ones. This paper shows the test apparatus and the test plan for the magnetic bearing suspended rotor system. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

  10. Determination of the Maximum Aerodynamic Efficiency of Wind Turbine Rotors with Winglets

    International Nuclear Information System (INIS)

    Gaunaa, Mac; Johansen, Jeppe

    2007-01-01

    The present work contains theoretical considerations and computational results on the nature of using winglets on wind turbines. The theoretical results presented show that the power augmentation obtainable with winglets is due to a reduction of tip-effects, and is not, as believed up to now, caused by the downwind vorticity shift due to downwind winglets. The numerical work includes optimization of the power coefficient for a given tip speed ratio and geometry of the span using a newly developed free wake lifting line code, which takes into account also viscous effects and self induced forces. Validation of the new code with CFD results for a rotor without winglets showed very good agreement. Results from the new code with winglets indicate that downwind winglets are superior to upwind ones with respect to optimization of Cp, and that the increase in power production is less than what may be obtained by a simple extension of the wing in the radial direction. The computations also show that shorter downwind winglets (>2%) come close to the increase in Cp obtained by a radial extension of the wing. Lastly, the results from the code are used to design a rotor with a 2% downwind winglet, which is computed using the Navier-Stokes solver EllipSys3D. These computations show that further work is needed to validate the FWLL code for cases where the rotor is equipped with winglets

  11. Determination of the Maximum Aerodynamic Efficiency of Wind Turbine Rotors with Winglets

    Energy Technology Data Exchange (ETDEWEB)

    Gaunaa, Mac; Johansen, Jeppe [Senior Scientists, Risoe National Laboratory, Roskilde, DK-4000 (Denmark)

    2007-07-15

    The present work contains theoretical considerations and computational results on the nature of using winglets on wind turbines. The theoretical results presented show that the power augmentation obtainable with winglets is due to a reduction of tip-effects, and is not, as believed up to now, caused by the downwind vorticity shift due to downwind winglets. The numerical work includes optimization of the power coefficient for a given tip speed ratio and geometry of the span using a newly developed free wake lifting line code, which takes into account also viscous effects and self induced forces. Validation of the new code with CFD results for a rotor without winglets showed very good agreement. Results from the new code with winglets indicate that downwind winglets are superior to upwind ones with respect to optimization of Cp, and that the increase in power production is less than what may be obtained by a simple extension of the wing in the radial direction. The computations also show that shorter downwind winglets (>2%) come close to the increase in Cp obtained by a radial extension of the wing. Lastly, the results from the code are used to design a rotor with a 2% downwind winglet, which is computed using the Navier-Stokes solver EllipSys3D. These computations show that further work is needed to validate the FWLL code for cases where the rotor is equipped with winglets.

  12. Decoupled simulations of offshore wind turbines with reduced rotor loads and aerodynamic damping

    Directory of Open Access Journals (Sweden)

    S. Schafhirt

    2018-02-01

    Full Text Available Decoupled load simulations are a computationally efficient method to perform a dynamic analysis of an offshore wind turbine. Modelling the dynamic interactions between rotor and support structure, especially the damping caused by the rotating rotor, is of importance, since it influences the structural response significantly and has a major impact on estimating fatigue lifetime. Linear damping is usually used for this purpose, but experimentally and analytically derived formulas to calculate an aerodynamic damping ratio often show discrepancies to measurement and simulation data. In this study decoupled simulation methods with reduced and full rotor loads are compared to an integrated simulation. The accuracy of decoupled methods is evaluated and an optimization is performed to obtain aerodynamic damping ratios for different wind speeds that provide the best results with respect to variance and equivalent fatigue loads at distinct output locations. Results show that aerodynamic damping is not linear, but it is possible to match desired output using decoupled models. Moreover, damping ratios obtained from the empirical study suggest that aerodynamic damping increases for higher wind speeds.

  13. A Hybrid Metaheuristic-Based Approach for the Aerodynamic Optimization of Small Hybrid Wind Turbine Rotors

    Directory of Open Access Journals (Sweden)

    José F. Herbert-Acero

    2014-01-01

    Full Text Available This work presents a novel framework for the aerodynamic design and optimization of blades for small horizontal axis wind turbines (WT. The framework is based on a state-of-the-art blade element momentum model, which is complemented with the XFOIL 6.96 software in order to provide an estimate of the sectional blade aerodynamics. The framework considers an innovative nested-hybrid solution procedure based on two metaheuristics, the virtual gene genetic algorithm and the simulated annealing algorithm, to provide a near-optimal solution to the problem. The objective of the study is to maximize the aerodynamic efficiency of small WT (SWT rotors for a wide range of operational conditions. The design variables are (1 the airfoil shape at the different blade span positions and the radial variation of the geometrical variables of (2 chord length, (3 twist angle, and (4 thickness along the blade span. A wind tunnel validation study of optimized rotors based on the NACA 4-digit airfoil series is presented. Based on the experimental data, improvements in terms of the aerodynamic efficiency, the cut-in wind speed, and the amount of material used during the manufacturing process were achieved. Recommendations for the aerodynamic design of SWT rotors are provided based on field experience.

  14. Inverse Design of Single- and Multi-Rotor Horizontal Axis Wind Turbine Blades using Computational Fluid Dynamics

    OpenAIRE

    Moghadassian, Behnam; Sharma, Anupam

    2017-01-01

    A method for inverse design of horizontal axis wind turbines (HAWTs) is presented in this paper. The direct solver for aerodynamic analysis solves the Reynolds Averaged Navier Stokes (RANS) equations, where the effect of the turbine rotor is modeled as momentum sources using the actuator disk model (ADM); this approach is referred to as RANS/ADM. The inverse problem is posed as follows: for a given selection of airfoils, the objective is to find the blade geometry (described as blade twist an...

  15. Performance analysis of a small regenerative gas turbine system adopting steam injection and side-wall in finned tube evaporator

    International Nuclear Information System (INIS)

    Kang, Soo Young; Lee, Jong Jun; Kim, Tong Seop

    2009-01-01

    Small gas turbines in power range of several MWs are quite suitable for application in distributed generation as well as Community Energy Systems (CES). Humidification is an effective way to improve gas turbine performance, and steam injection is the most general and practically feasible method. This study intended to examine the effect of steam injection on the performance of several MW class gas turbines. A primary concern is given to the regenerative cycle gas turbine. The steam injection effect on the performance of a system without the regenerator (i.e. a simple cycle) is also examined. In addition, the influence of bypass of some of the exhaust gas on the performance of the gas turbine, especially the regenerative cycle gas turbine, is evaluated.

  16. Water separator for a steam turbine for nuclear power stations

    International Nuclear Information System (INIS)

    Herzog, J.; Hubble, W.S.; Woods, K.K.

    1976-01-01

    The invention concerns a water separator for the condensation of humidity from steam of the inertia type, which has an improved flow distribution and can therefore be built for large dimensions. This is achieved by variation of the dimensions of the components of the liquid separator, particularly by the configuration of the drain trough, and by the fixing of suitable impact sheets, which produce turbulence and distribute the wet steam evenly over the separator elements. There is a detailed representation with drawings. (UW) [de

  17. Multi-piece wind turbine rotor blades and wind turbines incorporating same

    Science.gov (United States)

    Moroz,; Mieczyslaw, Emilian [San Diego, CA

    2008-06-03

    A multisection blade for a wind turbine includes a hub extender having a pitch bearing at one end, a skirt or fairing having a hole therethrough and configured to mount over the hub extender, and an outboard section configured to couple to the pitch bearing.

  18. The Effect of Condensing Steam Turbine Exhaust Hood Body Geometry on Exhaust Performance Efficiency

    Science.gov (United States)

    Gribin, V. G.; Paramonov, A. N.; Mitrokhova, O. M.

    2018-06-01

    The article presents data from combined numerical and experimental investigations of the effect that the overall dimensions of the exhaust hood of a steam turbine with an underslung condenser has on the aerodynamic losses in the hood. Owing to the properly selected minimum permissible overall dimensions of the exhaust hood, more efficient operation of this turbine component is achieved, better vibration stability of the turbine set shaft line is obtained, and lower costs are required for arranging the steam turbine plant in the turbine building. Experiments have shown that the main overall dimensions of the hood body have a determining effect on the exhaust hood flow path profile and on its aerodynamic performance. Owing to properly selected ratios between the exhaust hood body main sizes without a diffuser, a total loss coefficient equal to approximately unity has been obtained. By using an axial-radial diffuser, the energy loss can be decreased by 30-40% depending on the geometrical parameters and level of velocities in the inlet section of a hood having the optimal overall dimensions. By using the obtained results, it becomes possible to evaluate the overall dimensions necessary for achieving the maximal aerodynamic hood efficiency and, as a consequence, to obtain better technical and economic indicators of the turbine plant as a whole already at the initial stage of its designing. If a need arises to select overall dimensions smaller than their optimal values, the increase of energy loss can be estimated using the presented dependences. The cycle of investigations was carried out on the experimental setups available in the fundamental research laboratory of the Moscow Power Engineering Institute National University's Department of Steam and Gas Turbines with due regard to the operating parameters and similarity criteria.

  19. A novel folding blade of wind turbine rotor for effective power control

    International Nuclear Information System (INIS)

    Xie, Wei; Zeng, Pan; Lei, Liping

    2015-01-01

    Highlights: • A novel folding blade for wind turbine power control is proposed. • Wind tunnel experiments were conducted to analyze folding blade validity. • Folding blade is valid to control wind turbine power output. • Compared to pitch control, thrust was reduced by fold control in power regulation. • Optimum fold angles were found for wind turbine start up and aerodynamic brake. - Abstract: A concept of novel folding blade of horizontal axis wind turbine is proposed in current study. The folding blade comprises a stall regulated root blade section and a folding tip blade section with the fold axis inclined relative to blade span. By folding blade, lift force generated on the tip blade section changes and the moment arm also shortens, which leads to variations of power output. The blade folding actuation mechanism with servo motor and worm-gear reducer was designed. Wind turbine rotor control scheme and servo system with double feedback loops for blade fold angle control were proposed. In this study, a small folding blade model was tested in a wind tunnel to analyze its performance. The blade model performance was estimated in terms of rotation torque coefficient and thrust coefficient. Wind tunnel experiments were also conducted for pitch control using the same blade model in order to make a direct comparison. The power control, start up and aerodynamic brake performance of the folding blade were analyzed. According to the wind tunnel experiment results, fold angle magnitude significantly affected blade aerodynamic performance and the thrust characteristic together with the rotation torque characteristic of folding blade were revealed. The experiment results demonstrated that the folding blade was valid to control power output and had advantages in reducing thrust with maximum reduction of 51.1% compared to pitch control. Optimum fold angles of 55° and 90° were also found for start up and aerodynamic brake, respectively

  20. Supervisory system for real time monitoring of transient thermal stresses in turbines rotors; Sistema supervisorio para el monitoreo en tiempo real de esfuerzos termicos transitorios en rotores de turbinas

    Energy Technology Data Exchange (ETDEWEB)

    Urquiza Beltran, Gustavo; Rios Miranda, Edmundo; Venegas Guzman, Ricardo; Alvarez Garcia, Gabriela [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1991-12-31

    This article presents a supervisory system that, as its main functions, assists the operator on base of the thermal stresses, monitoring in real time the high pressure (HP) and intermediate pressure rotors (IP) of a steam turbine during the start, shut down and/or sudden load changes. The system is based on a thermal model uni-dimensional integrated to the SIMPER (Information System for the Predictive Maintenance of Rotating Equipment), tested in a 300 MW unit of Comision Federal de Electricidad (CFE). [Espanol] En este articulo se presenta un sistema supervisorio que, como funciones principales, asiste al operador con base en el monitoreo de esfuerzos termicos en tiempo real en los rotores de presion alta (PA) y presion intermedia (PI) de una turbina de vapor durante un arranque, paro y/o variaciones bruscas de carga. El sistema esta basado en un modelo termico unidimensional integrado al SIMPER (sistema informatico para el mantenimiento predictivo de equipo rotatorio), experimentado en una unidad de 300 MW de la Comision Federal de Electricidad (CFE).

  1. Supervisory system for real time monitoring of transient thermal stresses in turbines rotors; Sistema supervisorio para el monitoreo en tiempo real de esfuerzos termicos transitorios en rotores de turbinas

    Energy Technology Data Exchange (ETDEWEB)

    Urquiza Beltran, Gustavo; Rios Miranda, Edmundo; Venegas Guzman, Ricardo; Alvarez Garcia, Gabriela [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1992-12-31

    This article presents a supervisory system that, as its main functions, assists the operator on base of the thermal stresses, monitoring in real time the high pressure (HP) and intermediate pressure rotors (IP) of a steam turbine during the start, shut down and/or sudden load changes. The system is based on a thermal model uni-dimensional integrated to the SIMPER (Information System for the Predictive Maintenance of Rotating Equipment), tested in a 300 MW unit of Comision Federal de Electricidad (CFE). [Espanol] En este articulo se presenta un sistema supervisorio que, como funciones principales, asiste al operador con base en el monitoreo de esfuerzos termicos en tiempo real en los rotores de presion alta (PA) y presion intermedia (PI) de una turbina de vapor durante un arranque, paro y/o variaciones bruscas de carga. El sistema esta basado en un modelo termico unidimensional integrado al SIMPER (sistema informatico para el mantenimiento predictivo de equipo rotatorio), experimentado en una unidad de 300 MW de la Comision Federal de Electricidad (CFE).

  2. Performance and environment as objectives in multi-criterion optimization of steam injected gas turbine cycles

    International Nuclear Information System (INIS)

    Kayadelen, Hasan Kayhan; Ust, Yasin

    2014-01-01

    Rapidly growing demand for gas turbines promotes research on their performance improvement and reducing their exhaust pollutants. Even small increments in net power or thermal efficiency and small changes in pollutant emissions have become significant concerns for both new designs and cycle modifications. To fulfill these requirements an accurate performance evaluation method which enables to see the effects on the exhaust gas composition is an important necessity. To fill this gap, a thermo-ecologic performance evaluation approach for gas turbine cycles with chemical equilibrium approximation which enables performance and environmental aspects to be considered simultaneously, is presented in this work. Steam injection is an effective modification to boost power and limit NO x emissions for gas turbine systems. Steam injection also increases thermal efficiency so less fuel is burnt to maintain the same power output. Because of its performance related and environmental advantages, presented approach is applied on the steam injected gas turbine cycle and a precise multi-criterion optimization is carried out for varying steam injection, as well as equivalence and pressure ratios. Irreversibilities and pressure losses are also considered. Effects of each parameter on the net work and thermal efficiency as well as non-equilibrium NO x and CO emissions are demonstrated. Precision improvement of the presented thermo-ecological model is shown and two main concerns; constant turbine inlet condition for higher net work output and constant net work output condition for lower fuel consumption are compared. - Highlights: • A thermodynamically precise performance estimation tool for GT cycles is presented. • STIG application is provided to show its flexibility for any GT cycle and diluents. • Constant TIT and net work output conditions have been compared and discussed. • The model provides results to evaluate economic and environmental aspects together. • It provides a

  3. Wind tunnel experiments to prove a hydraulic passive rotor speed control concept for variable speed wind turbines (poster)

    NARCIS (Netherlands)

    Diepeveen, N.F.B.; Jarquin Laguna, A.

    2012-01-01

    As alternative to geared and direct drive solutions, fluid power drive trains are being developed by several institutions around the world. The common configuration is where the wind turbine rotor is coupled to a hydraulic pump. The pump is connected through a high pressure line to a hydraulic motor

  4. Wind turbine rotor blade with in-plane sweep and devices using the same, and methods for making the same

    Science.gov (United States)

    Wetzel, Kyle Kristopher

    2014-06-24

    A wind turbine includes a rotor having a hub and at least one blade having a torsionally rigid root, an inboard section, and an outboard section. The inboard section has a forward sweep relative to an elastic axis of the blade and the outboard section has an aft sweep.

  5. Analysis of the Instability Phenomena Caused by Steam in High-Pressure Turbines

    Directory of Open Access Journals (Sweden)

    Paolo Pennacchi

    2011-01-01

    Full Text Available Instability phenomena in steam turbines may happen as a consequence of certain characteristics of the steam flow as well as of the mechanical and geometrical properties of the seals. This phenomenon can be modeled and the raise of the steam flow and pressure causes the increase of the cross coupled coefficients used to model the seal stiffness. As a consequence, the eigenvalues and eigenmodes of the mathematical model of the machine change. The real part of the eigenvalue associated with the first flexural normal mode of the turbine shaft may become positive causing the conditions for unstable vibrations. The original contribution of the paper is the application of a model-based analysis of the dynamic behavior of a large power unit, affected by steam-whirl instability phenomena. The model proposed by the authors allows studying successfully the experimental case. The threshold level of the steam flow that causes instability conditions is analyzed and used to define the stability margin of the power unit.

  6. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1979-01-01

    In accordance with the present invention, a power plant includes a steam source to generate superheat and reheat steam which flows through a turbine-generator and an associated bypass system. A high-pressure and an intermediate-pressure turbine portion drive a first electrical generating means, and a low-pressure turbine portion drives a second electrical generating means. A first flow of superheat steam flows through the high-pressure portion, while a second flow of reheat steam flows through the intermediate and low-pressure portions in succession. Provision is made for bypassing steam around the turbine portions; in particular, one bypass means permits a flow of superheat steam from the steam source to the exhaust of the high-pressure portion, and another bypass means allows reheated steam to pass from the source to the exhaust of the low-pressure portion. The first and second steam flows are governed independently. While one of such flows is varied for purposes of controlling the rotational speed of the first generating means according to a desired speed, the other flow is varied to regulate a power plant variable at its desired level. (author)

  7. CFD-based shape optimization of steam turbine blade cascade in transonic two phase flows

    International Nuclear Information System (INIS)

    Noori Rahim Abadi, S.M.A.; Ahmadpour, A.; Abadi, S.M.N.R.; Meyer, J.P.

    2017-01-01

    Highlights: • CFD-based shape optimization of a nozzle and a turbine blade regarding nucleating steam flow is performed. • Nucleation rate and droplet radius are the best suited objective functions for the optimization process. • Maximum 34% reduction in entropy generation rate is reported for turbine cascade. • A maximum 10% reduction in Baumann factor and a maximum 2.1% increase in efficiency is achieved for a turbine cascade. - Abstract: In this study CFD-based shape optimization of a 3D nozzle and a 2D turbine blade cascade is undertaken in the presence of non-equilibrium condensation within the considered flow channels. A two-fluid formulation is used for the simulation of unsteady, turbulent, supersonic and compressible flow of wet steam accounting for relevant phase interaction between nucleated liquid droplets and continuous vapor phase. An in-house CFD code is developed to solve the governing equations of the two phase flow and was validated against available experimental data. Optimization is carried out in respect to various objective functions. It is shown that nucleation rate and maximum droplet radius are the best suited target functions for reducing thermodynamic and aerodynamic losses caused by the spontaneous nucleation. The maximum increase of 2.1% in turbine blade efficiency is achieved through shape optimization process.

  8. Feasibility study 6 MW Multiwind MWT 6000 Triple Rotor Offshore Wind Turbine

    International Nuclear Information System (INIS)

    De Vries, E.

    2000-08-01

    This report contains results of a feasibility study carried out between September 1999 and January 2000. Multi-rotor technology is rather complex compared to conventional wind turbines, largely due to the increased number of components and (sub)systems. There are on the other hand also indications that the application of MULTIWIND features like the turnable subframe has the potential for a substantial reduction in energy generating costs. The study commenced with a set of preconditions and parameters like masses, dimensions, design features, indicative safety and control systems, etc. The key question to be answered was: 'is it possible to design a large 5 - 6 MW multi-rotor offshore wind turbine which can compete with comparable wind turbines of the same capacity and a single rotor, on the basis of overall concept, market acceptance and Costs of Energy (COE)? The main objectives are (1) to improve understanding of primary dynamic system interactions; (2) to quantify 'white spots' in the MULTIWIND know-how base (solvable problems with state-of-the-art solutions and not (immediately) solvable problems, requiring a technological breakthrough); and (3) to determine critical design parameters for various systems and alternative solutions. Secondary objectives were to analyse various concepts on the basis of technical aspects and Costs Of Energy (COE). The expected results are (1) a viable prototype concept based on proven state-of-the-art design solutions; and (2) clear outlines of a workable and cost effective installation and O and M strategy for large MWT-system optimised offshore wind power plants. For the methodology an integrated concept design approach has been adopted. This is considered essential from a project management, system dynamics, and COE points of view. Starting point were conclusions and recommendations of the lv-Marcon report. The structural design commenced with the positioning of the main yawing system and the conceptual dimensioning of the main

  9. A theoretical analysis of flow through the nucleating stage in a low pressure steam turbine

    International Nuclear Information System (INIS)

    Skillings, S.A.; Walters, P.T.; Jackson, R.

    1989-01-01

    In order to improve steam turbine efficiency and reliability, the phenomena associated with the formation and growth of water droplets must be understood. This report describes a theoretical investigation into flow behaviour in the nucleating stage, where the predictions of a one-dimensional theory are compared with measured turbine data. Results indicate that droplet sizes predicted by homogeneous condensation theory cannot be reconciled with measurements unless fluctuating shock waves arise. Heterogeneous effects and flow turbulence are also discussed along with their implications for the condensation process. (author)

  10. An Integrated Procedure for the Structural Design of a Composite Rotor-Hydrofoil of a Water Current Turbine (WCT)

    Science.gov (United States)

    Oller Aramayo, S. A.; Nallim, L. G.; Oller, S.

    2013-12-01

    This paper shows an integrated structural design optimization of a composite rotor-hydrofoil of a water current turbine by means the finite elements method (FEM), using a Serial/Parallel mixing theory (Rastellini et al. Comput. Struct. 86:879-896, 2008, Martinez et al., 2007, Martinez and Oller Arch. Comput. Methods. 16(4):357-397, 2009, Martinez et al. Compos. Part B Eng. 42(2011):134-144, 2010) coupled with a fluid-dynamic formulation and multi-objective optimization algorithm (Gen and Cheng 1997, Lee et al. Compos. Struct. 99:181-192, 2013, Lee et al. Compos. Struct. 94(3):1087-1096, 2012). The composite hydrofoil of the turbine rotor has been design using a reinforced laminate composites, taking into account the optimization of the carbon fiber orientation to obtain the maximum strength and lower rotational-inertia. Also, these results have been compared with a steel hydrofoil remarking the different performance on both structures. The mechanical and geometrical parameters involved in the design of this fiber-reinforced composite material are the fiber orientation, number of layers, stacking sequence and laminate thickness. Water pressure in the rotor of the turbine is obtained from a coupled fluid-dynamic simulation (CFD), whose detail can be found in the reference Oller et al. (2012). The main purpose of this paper is to achieve a very low inertia rotor minimizing the start-stop effect, because it is applied in axial water flow turbine currently in design by the authors, in which is important to take the maximum advantage of the kinetic energy. The FEM simulation codes are engineered by CIMNE (International Center for Numerical Method in Engineering, Barcelona, Spain), COMPack for the solids problem application, KRATOS for fluid dynamic application and RMOP for the structural optimization. To validate the procedure here presented, many turbine rotors made of composite materials are analyzed and three of them are compared with the steel one.

  11. Energy Analysis of Cascade Heating with High Back-Pressure Large-Scale Steam Turbine

    Directory of Open Access Journals (Sweden)

    Zhihua Ge

    2018-01-01

    Full Text Available To reduce the exergy loss that is caused by the high-grade extraction steam of traditional heating mode of combined heat and power (CHP generating unit, a high back-pressure cascade heating technology for two jointly constructed large-scale steam turbine power generating units is proposed. The Unit 1 makes full use of the exhaust steam heat from high back-pressure turbine, and the Unit 2 uses the original heating mode of extracting steam condensation, which significantly reduces the flow rate of high-grade extraction steam. The typical 2 × 350 MW supercritical CHP units in northern China were selected as object. The boundary conditions for heating were determined based on the actual climatic conditions and heating demands. A model to analyze the performance of the high back-pressure cascade heating supply units for off-design operating conditions was developed. The load distributions between high back-pressure exhaust steam direct supply and extraction steam heating supply were described under various conditions, based on which, the heating efficiency of the CHP units with the high back-pressure cascade heating system was analyzed. The design heating load and maximum heating supply load were determined as well. The results indicate that the average coal consumption rate during the heating season is 205.46 g/kWh for the design heating load after the retrofit, which is about 51.99 g/kWh lower than that of the traditional heating mode. The coal consumption rate of 199.07 g/kWh can be achieved for the maximum heating load. Significant energy saving and CO2 emission reduction are obtained.

  12. Simulation of unsteady flows through stator and rotor blades of a gas turbine using the Chimera method

    Science.gov (United States)

    Nakamura, S.; Scott, J. N.

    1993-01-01

    A two-dimensional model to solve compressible Navier-Stokes equations for the flow through stator and rotor blades of a turbine is developed. The flow domains for the stator and rotor blades are coupled by the Chimera method that makes grid generation easy and enhances accuracy because the area of the grid that have high turning of grid lines or high skewness can be eliminated from the computational domain after the grids are generated. The results of flow computations show various important features of unsteady flows including the acoustic waves interacting with boundary layers, Karman vortex shedding from the trailing edge of the stator blades, pulsating incoming flow to a rotor blade from passing stator blades, and flow separation from both suction and pressure sides of the rotor blades.

  13. Experience with instrumentational monitoring of steam turbine foundations

    International Nuclear Information System (INIS)

    Linnemann, H.; Hagemann, M.

    1989-01-01

    Many factors can lead to the deformation of foundations and consequently to variations in the state of alignment of a turbine shaft line. Various measurement programmes, measurement procedures and instrumentation have been developed and proven in power plant practice. Experience accumulated hitherto with automatic measurement systems shows that these procedures are superior to conventional methods in respect of accuracy, availability and information content. (orig.) [de

  14. The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

    Science.gov (United States)

    Zellars, G. R.; Benford, S. M.; Rowe, A. P.; Lowell, C. E.

    1979-01-01

    The operation of a turbine in the effluent of a pressurized fluidized bed (PFB) coal combustor presents serious materials problems. Synergistic erosion/corrosion and deposition/corrosion interactions may favor the growth of erosion-resistant oxides on blade surfaces, but brittle cracking of these oxides may be an important source of damage along heavy particle paths. Integrally cast alloy 713LC and IN792 + Hf superalloy turbine rotors in a single-stage turbine with 6% partial admittance have been operated in the effluent of a PFB coal combustor for up to 164 hr. The rotor erosion pattern exhibits heavy particle separation with severe erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern gives a spectrum of erosion/oxidation/deposition as a function of blade position. The data suggest that preferential degradation paths may exist even under the targeted lower loadings (less than 20 ppm).

  15. Determination of forces induced by steam flow in turbines; Determinacion de fuerzas inducidas por flujo de vapor en turbinas

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Castrejon, Juan Carlos

    2008-09-15

    The steam flow induced vibrations in turbines is a common problem during the operation of 300 MW turbines and it is one of the problems that requires solution to develop 1 GW steam turbines. The flow induced vibration is caused because there is an interaction between blades and the flow field. Blades are subjected to the forces caused by the flow field, but also the flow field is affected by the blades and its movement. The nozzle wakes cause uneven pressure field downstream and produces alternating forces on blades which lead to blade vibrations. Some of the vibrations originated in this way may damage the blades and affect the turbine performance. The forces acting on blades (and causing forced vibrations) as a result of the variations in the flow field in the axial rotor-stator clearance are studied in this project. These forces were determined applying computer fluid dynamics (CFD) in two turbine stages. The CFD analysis was carried out in the Curtis stage and in the last stage, using 2D and 3D models. An important part of the analysis is focused on discussing the pressure field variation, because this variation caused the forces acting on blades. The flow field was resolved using CFD and the computed pressure field was integrated around the blades to get the forces acting on blades. These computed dynamical forces were analyzed using a FFT analysis and the results were used in the blade useful life estimation and in the investigation of the failure causes of these blades. In every turbine stage the RNG - turbulence model and the sliding mesh method was used to deal with the blade motion. The 3D models were resolved using parallel computation in a cluster of 6 AMD 64 Opteron processors of 2412.36 MHz and 8 Gb of RAM. The results of the simulation in both stages get the pressure field behavior in the axial rotor-stator clearance and determine the force acting on the blades. These results showed that both, the pressure field and the force magnitude acting on

  16. Fast-Valving of Large Steam Turbine Units as a Means of Power System Security Enhancement

    Directory of Open Access Journals (Sweden)

    Bogdan Sobczak

    2014-03-01

    Full Text Available Fast-valving assists in maintaining system stability following a severe transmission system fault by reducing the turbine mechanical power. Fast-valving consists in rapid closing and opening of steam valves in an adequate manner to reduce the generator accelerating power following the recognition of a severe fault. FV can be an effective and economical method of meeting the performance requirements of a power system in the presence of an increase in wind and solar generation in the power system, newly connected large thermal units and delaying of building new transmission lines. The principle of fast-valving and advantages of applying this technique in large steam turbine units was presented in the paper. Effectiveness of fast-valving in enhancing the stability of the Polish Power Grid was analyzed. The feasibility study of fast-valving application in the 560 MW unit in Kozienice Power Station (EW SA was discussed.

  17. The taking into consideration of reliability in the design of steam turbines

    International Nuclear Information System (INIS)

    Brazzini, Robert; Chaboseau, J.; Mathey, J.

    1976-01-01

    Improvement of the quality of steam turbines is the object of continuous effort undertaken a long time ago. The turbines used in nuclear power stations, do not constitute a technical novation as compared to those which equip the 'conventional' type of power station. The specific conditions of the nuclear have nevertheless revealed anxieties which were not so acute in the case of conventional applications (intrinsic safety versus runaway risks, the operating surveillance of safety components, protection against corrosion by wet steam) and which reliability studies have been led to take into account. An example is given of the work carried out in this sense by describing the reliability studies devoted to the protection system of turbogenerator sets against overspeeds [fr

  18. Ecotaxes and their impact in the cost of steam and electric energy generated by a steam turbine system

    International Nuclear Information System (INIS)

    Montero, Gisela

    2006-01-01

    Ecotaxes allow the internalization of costs that are considered externalities associated with polluting industrial process emissions to the atmosphere. In this paper, ecotaxes internalize polluting emissions negative impacts that are added to electricity and steam generated costs of a steam turbine and heat recovery systems from a utilities refinery plant. Steam costs were calculated by means of an exergy analysis tool and Aspen Plus simulation models. Ecotaxes were calculated for specific substances emitted in the refinery flue gases, based on a toxicity and pollution scale. Ecotaxes were generated from a model that includes damages produced to biotic and abiotic resources and considers the relative position of those substances in a toxicity and pollution scale. These ecotaxes were internalized by an exergoeconomic analysis resulting in an increase in the cost per kWh produced. This kind of ecotax is not applied in Mexico. The values of ecotaxes used in the cost determination are referred to the values currently applied by some European countries to nitrogen oxides emissions. (author)

  19. Inspection of rotor bores, retaining rings and turbine discs utilizing UDRPS

    International Nuclear Information System (INIS)

    Quinn, J.R.

    1990-01-01

    New construction in the U.S. utility industry is at a very low level. The average age of plants in increasing almost linearly with time, many units will pass nominal end of life in the next decade. Planned new construction now takes ten years to effect at a minimum. The need for more reliable inspection of high stress utility components is and will continue to be a subject of increased emphasis. Dynacon Systems Inc. has recently introduced into commercial service, a fully automated ultrasonic inspection instrumentation package designed to significantly increase the reliability of turbine/generator rotor shaft, LP disc and generator retaining ring inspections. The package is designed to automate to a very high degree, the entire analysis process, thus eliminating operator error sources. The automated process begins at the ultrasonic pulse generator and ends with the input to fracture mechanics analysis

  20. Fast-Valving of Large Steam Turbine Units as a Means of Power System Security Enhancement

    OpenAIRE

    Bogdan Sobczak; Robert Rink; Rafał Kuczyński; Robert Trębski

    2014-01-01

    Fast-valving assists in maintaining system stability following a severe transmission system fault by reducing the turbine mechanical power. Fast-valving consists in rapid closing and opening of steam valves in an adequate manner to reduce the generator accelerating power following the recognition of a severe fault. FV can be an effective and economical method of meeting the performance requirements of a power system in the presence of an increase in wind and solar generation in the power syst...

  1. Ways of TPP and NPP powerful steam turbine blade erosion decreasing in low flow rate regimes

    International Nuclear Information System (INIS)

    Khrabrov, P.V.; Khaimov, V.A.; Matveenko, V.A.

    1986-01-01

    A systematized approach to the problem of efficient cooling of flow passage and exhaust parts of TPP and NPP steam turbines and prevention of erosion wear of inlet and outlet edges of operating blades is presented. Methods for LP casing cooling and sources of erosion-hazard moisture as well as the main technological and design measures to decrease the erosion of blades are determined

  2. Numerical Modeling of Unsteady Flow in Steam Turbine Stage

    Czech Academy of Sciences Publication Activity Database

    Halama, Jan; Dobeš, J.; Fořt, Jaroslav; Fürst, J.; Kozel, Karel

    2010-01-01

    Roč. 234, č. 7 (2010), s. 2336-2341 ISSN 0377-0427 Grant - others:GA ČR(CZ) GA201/08/0012 Program:GA Institutional research plan: CEZ:AV0Z20760514 Keywords : stator-rotor interaction * unsteady flow * two - phase flow Subject RIV: BK - Fluid Dynamics Impact factor: 1.029, year: 2010 http://www.sciencedirect.com/science?_ob=MImg&_imagekey=B6TYH-4X1J73B-M-W&_cdi=5619&_user=640952&_pii=S0377042709005718&_origin=search&_coverDate=08%2F01%2F2010&_sk=997659992&view=c&wchp=dGLzVlz-zSkzS&md5=36ee785371868aebdcc6bd0d17263fc4&ie=/sdarticle.pdf

  3. Comparative efficiency of wind turbines with different heights of rotor hubs: performance evaluation for Latvia

    International Nuclear Information System (INIS)

    Bezrukovs, V P; Zacepins, A J; Bezrukovs, V V

    2014-01-01

    Performance evaluation of wind turbines (WT) for different heights of the rotor hub is made based on the wind speed and direction data obtained in 2009–2013 on-shore in the north of Latvia using a LOGGER 9200 Symphonie measurement system mounted on a 60 m mast. Based on the measurement analysis results, wind speed distribution curves have been modelled for heights of up to 200 m using power and logarithmic (log) law approximation methods. The curves for the modelled Weibull's parameters are plotted in dependence on height. The efficiency comparison is made for different WT types taking into account the distribution of the wind energy potential in height in the Latvian territory. The annual electric energy production was calculated for the WTs with different heights of rotor hubs. In the calculations the technical data on the following WT types were used: E-3120 (50 kW, hub height 20.5/30.5/36.5/42.7 m), E-33 (330 kW, hub height 37/44/49/50 m), E-48 (800 kW, hub height 50/60/75 m) and E-82 (2.3 MW, hub height of 78/85/98/108/138 m)

  4. An opportunity for capacity up-rating of 1000 MW steam turbine plant in Kozloduy NPP

    International Nuclear Information System (INIS)

    Popov, D.

    2005-01-01

    In connection with earlier and forced decommissioning of the Kozloduy NPP units 1 - 4, an alternative has to be found in order to substitute these capacities. As a reasonable options, capacity up-rating of 1000 MW steam turbine plants without nuclear reactor thermal capacity increase, is investigated in the present study. The cooling water for these units is delivered by Danube river. The cooling water temperatures substantially decrease during the winter months. These changes create an opportunity for steam back end pressure reduction. It was found that when the cooling water temperature decreases from 15 0 C to 3 0 C, the steam back end pressure is on the decrease of from 3.92 kPa to 2.3 kPa. As a result capacity of the plant could be raised up to 50 MW without any substantial equipment and systems change

  5. Use of a microvideo probe to measure the size and velocity of water droplets in EDF steam turbines

    International Nuclear Information System (INIS)

    Courant, J.J.; Heurtebise, F.; Kleitz, A.

    1992-09-01

    Owing to the necessity to protect equipment associated with power plant turbines using saturated steam and following verification of the turbine design codes, EDF has developed a probe specifically designed for velocimetric and particle size grading measurements in this 2-phase environment. This method is also suitable for the measurement of cold or incandescent solid particles entrained in gas. (authors). 8 figs., 3 refs

  6. Numerical Predictions of Wind Turbine Power and Aerodynamic Loads for the NREL Phase II and IV Combined Experiment Rotor

    Science.gov (United States)

    Duque, Earl P. N.; Johnson, Wayne; vanDam, C. P.; Chao, David D.; Cortes, Regina; Yee, Karen

    1999-01-01

    Accurate, reliable and robust numerical predictions of wind turbine rotor power remain a challenge to the wind energy industry. The literature reports various methods that compare predictions to experiments. The methods vary from Blade Element Momentum Theory (BEM), Vortex Lattice (VL), to variants of Reynolds-averaged Navier-Stokes (RaNS). The BEM and VL methods consistently show discrepancies in predicting rotor power at higher wind speeds mainly due to inadequacies with inboard stall and stall delay models. The RaNS methodologies show promise in predicting blade stall. However, inaccurate rotor vortex wake convection, boundary layer turbulence modeling and grid resolution has limited their accuracy. In addition, the inherently unsteady stalled flow conditions become computationally expensive for even the best endowed research labs. Although numerical power predictions have been compared to experiment. The availability of good wind turbine data sufficient for code validation experimental data that has been extracted from the IEA Annex XIV download site for the NREL Combined Experiment phase II and phase IV rotor. In addition, the comparisons will show data that has been further reduced into steady wind and zero yaw conditions suitable for comparisons to "steady wind" rotor power predictions. In summary, the paper will present and discuss the capabilities and limitations of the three numerical methods and make available a database of experimental data suitable to help other numerical methods practitioners validate their own work.

  7. Possibility of revitalization of control system of steam turbine 210 MW LMZ

    International Nuclear Information System (INIS)

    Racki, Branko

    2004-01-01

    It is a one-shaft, three casing condensing turbine, type K-210-130. A rigid coupling connects it directly to the electric energy generator. There is one intermediate superheat of steam and seven non regulated blending for regenerative condensate heating. A considerate number of such turbines have been used on the territory of the Eastern Europe. There are two blocks installed in TP Sisak, Croatia. There is a survey of the existing control system of turbine, power 210 MW. It points out and describes problems appearing during exploitation. Technical solutions according to complexity of realization have been described. It gives an overview of minimum range of modification with utilization of the existing oil system and maximum range by adding separate high pressure oil system with new solutions for performing segments. (Author)

  8. On the influence of airfoil deviations on the aerodynamic performance of wind turbine rotors

    International Nuclear Information System (INIS)

    Winstroth, J; Seume, J R

    2016-01-01

    The manufacture of large wind turbine rotor blades is a difficult task that still involves a certain degree of manual labor. Due to the complexity, airfoil deviations between the design airfoils and the manufactured blade are certain to arise. Presently, the understanding of the impact of manufacturing uncertainties on the aerodynamic performance is still incomplete. The present work analyzes the influence of a series of airfoil deviations likely to occur during manufacturing by means of Computational Fluid Dynamics and the aeroelastic code FAST. The average power production of the NREL 5MW wind turbine is used to evaluate the different airfoil deviations. Analyzed deviations include: Mold tilt towards the leading and trailing edge, thick bond lines, thick bond lines with cantilever correction, backward facing steps and airfoil waviness. The most severe influences are observed for mold tilt towards the leading and thick bond lines. By applying the cantilever correction, the influence of thick bond lines is almost compensated. Airfoil waviness is very dependent on amplitude height and the location along the surface of the airfoil. Increased influence is observed for backward facing steps, once they are high enough to trigger boundary layer transition close to the leading edge. (paper)

  9. Optimizing parameters of GTU cycle and design values of air-gas channel in a gas turbine with cooled nozzle and rotor blades

    Science.gov (United States)

    Kler, A. M.; Zakharov, Yu. B.

    2012-09-01

    The authors have formulated the problem of joint optimization of pressure and temperature of combustion products before gas turbine, profiles of nozzle and rotor blades of gas turbine, and cooling air flow rates through nozzle and rotor blades. The article offers an original approach to optimization of profiles of gas turbine blades where the optimized profiles are presented as linear combinations of preliminarily formed basic profiles. The given examples relate to optimization of the gas turbine unit on the criterion of power efficiency at preliminary heat removal from air flows supplied for the air-gas channel cooling and without such removal.

  10. Gas-steam turbine plant for cogenerative process at 'Toplifikacija' - Skopje (Joint-Stock Co. for district heating - Macedonia)

    International Nuclear Information System (INIS)

    Cvetkovski, Andrijan

    2003-01-01

    The gas-steam power plant for combined heat and electric power production at A.D. 'Toplifikacija' Skopje - TO 'Zapad' is analyzed and determined. The analyzed plant is consisted of gas turbine, heat recovery steam generator (HRSG) and condensate steam turbine with controlled steam extraction. It operates on natural gas as a main fuel source. The heating of the water for the district heating is dine in the heat exchanger, with // heat of controlled extraction from condensate turbine. The advantages of the both binary plant and centralized co generative production compared with the individual are analyzed. The natural gas consumption of for both specific heating and electrical capacity in join production as well as fuel savings compared to the separate production of the same quantity of energy is also analyzed. (Original)

  11. Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

    International Nuclear Information System (INIS)

    Winstroth, J; Ernst, B; Seume, J R; Schoen, L

    2014-01-01

    Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations

  12. Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

    Science.gov (United States)

    Winstroth, J.; Schoen, L.; Ernst, B.; Seume, J. R.

    2014-06-01

    Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations.

  13. Process for resuperheating steam coming from the high-pressure stage of a turbine and device to bring into use this process

    International Nuclear Information System (INIS)

    Pacault, P.H.

    1977-01-01

    A process is described for resuperheating steam coming from the high pressure stage of a turbine fed by a steam generator, itself heated from a base thermal source. The resuperheating is done by desuperheating at least a part of the steam coming from the generator, taken from the inflow of the turbine high pressure stage, the desuperheated steam being condensed, partially at least, in a condensation exchanger forming a preliminary resuperheater [fr

  14. Design and initial testing of a one-bladed 30-meter-diameter rotor on the NASA/DOE mod-O wind turbine

    Science.gov (United States)

    Corrigan, R. D.; Ensworth, C. B. F.

    1986-01-01

    The concept of a one-bladed horizontal-axis wind turbine has been of interest to wind turbine designers for many years. Many designs and economic analyses of one-bladed wind turbines have been undertaken by both United States and European wind energy groups. The analyses indicate significant economic advantages but at the same time, significant dynamic response concerns. In an effort to develop a broad data base on wind turbine design and operations, the NASA Wind Energy Project Office has tested a one-bladed rotor at the NASA/DOE Mod-O Wind Turbine Facility. This is the only known test on an intermediate-sized one-bladed rotor in the United States. The 15.2-meter-radius rotor consists of a tip-controlled blade and a counterweight assembly. A rigorous test series was conducted in the Fall of 1985 to collect data on rotor performance, drive train/generator dynamics, structural dynamics, and structural loads. This report includes background information on one-bladed rotor concepts, and Mod-O one-bladed rotor test configuration, supporting design analysis, the Mod-O one-blade rotor test plan, and preliminary test results.

  15. Heat balance calculation and feasibility analysis for initial startup of Fuqing nuclear turbine unit with non-nuclear steam

    International Nuclear Information System (INIS)

    He Liu; Xiao Bo; Song Yumeng

    2014-01-01

    Non-nuclear steam run up compared with nuclear steam run up, can verify the design, manufacture, installation quality of the unit, at the same time shorten the follow-up duration of the entire group ready to start debugging time. In this paper, starting from the first law of thermodynamics, Analyzed Heat balance Calculation and Feasibility analysis for Initial startup of Fuqing nuclear Turbine unit with Non-nuclear steam, By the above calculation, to the system requirements and device status on the basis of technical specifications, confirmed the feasibility of Non-nuclear steam running up in theory. After the implementation of the Non-nuclear turn of Fuqing unit, confirmed the results fit with the actual process. In summary, the Initial startup of Fuqing turbine unit with Non-nuclear steam is feasible. (authors)

  16. FUNDAMENTALS OF THE THEORY OF VENTILLATION PROCESSES IN THE STEAM TURBINES TPP

    Directory of Open Access Journals (Sweden)

    V. M. Neuimin

    2015-01-01

    Full Text Available  The article proposes the theoretical framework of ventilation processes emerging and going on in the stages of TPP steam turbines during the operating regimes with small-quantity volumetric flow rates in the low-pressure cylinder. The basic theory includes new physicomathematical models for estimating the ventilating capacity losses and ventilation heatings-up of the steam and the air-gas channel of the turbine; search and investigation of the factors causing the increased momental loads on the blade wheels of the finale stages which are likely to lead to destruction of the rotating blades. The paper renders the practical results of utilizing the theoretical framework of ventilation processes.The author obtains a new mathematical relation for high-accuracy assessment of the ventilating capacity losses accounting for all the diversification of parameters defining the level of these losses (it is established that the Coriolis force contributes twice as much to the ventilating capacity losses as the centrifugal force. Seven ordinary formulae obtained on its basis provide a separate stage ventilation-losses immediate evaluation (with rotation blades of the finale stage not unwinding from the turning, with rotation blades of the finale and intermediate stages unwinding from the turning, in the turbine altogether-vapor-evacuated including by readings of the regular instruments located at the connecters of the exhaust part of the lowpressure cylinder.As the cornerstone of the new ventilation heating-up evaluation system the author lays two experimentally established facts: the ventilating capacity losses are practically constant at working steam negligible volumetric flow rates; symmetrical ventilating flows in the blade channel mingle entirely to the moment of their split up at the periphery. This renders possible estimating the complete enthalpy increment of the steam being discharged from a stage in relation to the enthalpy of the steam being

  17. Numerical Simulation of Wind Turbine Rotors Autorotation by Using the Modified LS-STAG Immersed Boundary Method

    Directory of Open Access Journals (Sweden)

    Ilia K. Marchevsky

    2017-01-01

    Full Text Available A software package is developed for numerical simulation of wind turbine rotors autorotation by using the modified LS-STAG level-set/cut-cell immersed boundary method. The level-set function is used for immersed boundaries description. Algorithm of level-set function construction for complex-shaped airfoils, based on Bézier curves usage, is proposed. Also, algorithm for the level-set function recalculation at any time without reconstructing the Bézier curve for each new rotor position is described. The designed second-order Butterworth low-pass filter for aerodynamic torque filtration for simulations using coarse grids is presented. To verify the modified LS-STAG method, the flow past autorotating Savonius rotor with two blades was simulated at Re=1.96·105.

  18. Investigation for vertical, two-phase steam-water flow of three turbine models

    International Nuclear Information System (INIS)

    Silverman, S.; Goodrich, L.D.

    1977-01-01

    One of the basic quantities of interest during a loss-of-coolant experiment (LOCE) is the primary system mass flow rate. Presently, there are no transducers commercially available which continuously measure this parameter. Therefore, a transducer was designed at EG and G Idaho, Inc. which combines a drag-disc and turbine into a single unit. The basis for the design was that the drag-disc would measure momentum flux (rhoV 2 ), the turbine would measure velocity and the mass flow rate could then be calculated from the two quantities by assuming a flow profile. For two-phase flow, the outputs are approximately proportional to the desired parameter, but rather large errors can be expected under those assumptions. Preliminary evaluation of the experimental two- and single-phase calibration data has resulted in uncertainty estimates of +-8% of range for the turbine and +-20% of range for the drag-disc. In an effort to reduce the errors, further investigations were made to determine what the drag-disc and turbine really measure. In the present paper, three turbine models for vertical, two-phase, steam/water flow are investigated; the Aya Model, the Rouhani Model, and a volumetric flow model. Theoretical predictions are compared with experimental data for vertical, two-phase steam/water flow. For the purposes of the mass flow calculation, velocity profiles were assumed to be flat for the free-field condition. It is appreciated that this may not be true for all cases investigated, but for an initial inspection, flat profiles were assumed

  19. Vibration Spectrum Analysis for Indicating Damage on Turbine and Steam Generator Amurang Unit 1

    Directory of Open Access Journals (Sweden)

    Beny Cahyono

    2017-12-01

    Full Text Available Maintenance on machines is a mandatory asset management activity to maintain asset reliability in order to reduce losses due to failure. 89% of defects have random failure mode, the proper maintenance method is predictive maintenance. Predictive maintenance object in this research is Steam Generator Amurang Unit 1, which is predictive maintenance is done through condition monitoring in the form of vibration analysis. The conducting vibration analysis on Amurang Unit 1 Steam Generator is because vibration analysis is very effective on rotating objects. Vibration analysis is predicting the damage based on the vibration spectrum, where the vibration spectrum is the result of separating time-based vibrations and simplifying them into vibrations based on their frequency domain. The transformation of time-domain-wave into frequency-domain-wave is using the application of FFT, namely AMS Machinery. The measurement of vibration value is done on turbine bearings and steam generator of Unit 1 Amurang using Turbine Supervisory Instrument and CSI 2600 instrument. The result of this research indicates that vibration spectrum from Unit 1 Amurang Power Plant indicating that there is rotating looseness, even though the vibration value does not require the Unit 1 Amurang Power Plant to stop operating (shut down. This rotating looseness, at some point, can produce some indications that similar with the unbalance. In order to avoid more severe vibrations, it is necessary to do inspection on the bearings in the Amurang Unit 1 Power Plant.

  20. Large-eddy simulation analysis of turbulent flow over a two-blade horizontal wind turbine rotor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Young [Dept. of Mechanical Engineering, Carnegie Mellon University, Pittsburgh (United States); You, Dong Hyun [Dept. of Mechanical Engineering, Pohang University of Science and Technology, Pohang (Korea, Republic of)

    2016-11-15

    Unsteady turbulent flow characteristics over a two-blade horizontal wind turbine rotor is analyzed using a large-eddy simulation technique. The wind turbine rotor corresponds to the configuration of the U.S. National Renewable Energy Laboratory (NREL) phase VI campaign. The filtered incompressible Navier-Stokes equations in a non-inertial reference frame fixed at the centroid of the rotor, are solved with centrifugal and Coriolis forces using an unstructured-grid finite-volume method. A systematic analysis of effects of grid resolution, computational domain size, and time-step size on simulation results, is carried out. Simulation results such as the surface pressure coefficient, thrust coefficient, torque coefficient, and normal and tangential force coefficients are found to agree favorably with experimental data. The simulation showed that pressure fluctuations, which produce broadband flow-induced noise and vibration of the blades, are especially significant in the mid-chord area of the suction side at around 70 to 95 percent spanwise locations. Large-scale vortices are found to be generated at the blade tip and the location connecting the blade with an airfoil cross section and the circular hub rod. These vortices propagate downstream with helical motions and are found to persist far downstream from the rotor.

  1. Through-flow analysis of steam turbines operating under partial admission

    International Nuclear Information System (INIS)

    Delabriere, H.; Werthe, J.M.

    1993-05-01

    In order to produce electric energy with improved efficiency, Electricite de France has to check the performances of equipment proposed by manufacturers. In the specific field of steam turbines, one of the main tools of analysis is the quasi 3D through flow computer code CAPTUR, which enables the calculation of all the aerothermodynamic parameters in a steam turbine. The last development that has been performed on CAPTUR is the extension to a calculation of a flow within a turbine operating under partial admission. For such turbines, it is now possible to calculate an internal flow field, and determine the efficiency, in a much more accurate way than with previous methods, which consist in an arbitrary efficiency correction on an averaged 1D flow calculation. From the aerodynamic point of view, partial admission involves specific losses in the first stage, then expansion and turbulent mixing just downstream of the first stage. Losses in the first stage are of very different types: windage, pumping and expansion at the ends of an admission sector. Their values have been estimated, with help of experimental results, and then expressed as a slow down coefficient applied to the relative velocity at the blade outlet. As for the flow downstream the first stage, a computational analysis has been made with specific 2D and 3D codes. It has led to define the numerical treatment established in the CAPTUR code. Some problems had to be solved to make compatible a quasi 3D formulation, making an average in the azimutal direction and using a streamline curvature method, with an absolute 3D phenomenon. Certain limitations of the working conditions were first adopted, but a generalization is on hand. The calculation of a nuclear HP steam turbine operating under partial admission has been performed. Calculation results are in good accordance with tests results, especially as regards the expansion line along the stages. The code CAPTUR will be particularly useful for the calculation

  2. A multi-frequency fatigue testing method for wind turbine rotor blades

    Science.gov (United States)

    Eder, M. A.; Belloni, F.; Tesauro, A.; Hanis, T.

    2017-02-01

    Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20-25 years. Full-scale blade tests are the most accurate means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance excitation where typically a rotating mass excites the blade close to its first natural frequency. During operation the blade response due to external forcing is governed by a weighted combination of its eigenmodes. Current test methodologies which only utilise the lowest eigenfrequency induce a fictitious damage where additional tuning masses are required to recover the desired damage distribution. Even with the commonly adopted amplitude upscaling technique fatigue tests remain a time-consuming and costly endeavour. The application of tuning masses increases the complexity of the problem by lowering the natural frequency of the blade and therefore increasing the testing time. The novel method presented in this paper aims at shortening the duration of the state-of-the-art fatigue testing method by simultaneously exciting the blade with a combination of two or more eigenfrequencies. Taking advantage of the different shapes of the excited eigenmodes, the actual spatial damage distribution can be more realistically simulated in the tests by tuning the excitation force amplitudes rather than adding tuning masses. This implies that in portions of the blade the lowest mode is governing the damage whereas in others higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to

  3. Analysis and control of erosion by solid particles in the elements of the flow system of steam turbines; Analisis y control de erosion por particulas solidas en los elementos del sistema de flujo de turbinas de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Mazur Czerwiec, Zdzislaw; Campos Amezcua, Alfonso; Campos Amezcua, Rafael [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

    2010-07-01

    The analysis of erosion by solid particles is presented of different elements of the flow channel of the steam turbines that operate in Mexico: nozzles, stop valves, blade bosses, labyrinth seals and rotor disc; using tools of of Computational Fluid Dynamics (CFD). In these main elements of turbines a strong problem of erosion was registered that threatens the reliable operation of the turbines, its availability and its optimal yield. With base on the results of the numerical analyses, the design modifications of the different elements were developed from the flow channel of the steam turbines, in order to reduce the erosion and thus diminishing the energy losses and increasing the steam turbine efficiency. This work presents the main benefits that the Thermoelectric Power Plants obtain with the reduction of the erosion by solid particles that affect the critical components of steam turbines: extension of the period between maintenance, replacement of components, reduction of operation and maintenance costs of the turbines, and extension of the useful life of the main components. [Spanish] Se presenta el analisis de erosion por particulas solidas de diferentes elementos del canal de flujo de las turbinas de vapor que operan en Mexico: toberas, valvula de paro, tetones de los alabes, sellos de laberinto y disco del rotor; utilizando herramientas de Dinamica de Fluidos Computacional (DFC). En estos elementos principales de turbinas se registro un fuerte problema de erosion que amenaza la operacion confiable de las turbinas, su disponibilidad y su rendimiento optimo. Con base en los resultados de los analisis numericos, se desarrollaron las modificaciones de diseno de los diferentes elementos del canal de flujo de las turbinas de vapor, con el proposito de reducir la erosion y asi, disminuir las perdidas de energia e incrementar el rendimiento de las turbinas de vapor. Este trabajo presenta los principales beneficios que obtienen las Centrales Termoelectricas con la

  4. Performance of Combined Water Turbine with Semielliptic Section of the Savonius Rotor

    OpenAIRE

    Sahim, Kaprawi; Santoso, Dyos; Radentan, Agus

    2013-01-01

    The Darrieus turbine is a suitable power generation in free stream flow because it is simple in construction, but it has the disadvantage of its small starting torque. The Savonius turbine has a high starting torque but the efficiency is smaller than that of Darrieus turbine. To improve the starting torque of Darrieus turbine, the Savonius buckets are introduced into the Darrieus turbine and the combined turbine is called Darrieus-Savonius turbine. In this study, three semielliptic sections o...

  5. The Analysis of process optimization during the loading distribution test for steam turbine

    International Nuclear Information System (INIS)

    Li Jiangwei; Cao Yuhua; Li Dawei

    2014-01-01

    The loading distribution of steam turbine needs six times to complete in total, the first time is completed when the turbine cylinder buckles, the rest must be completed orderly in the process of installing GVP pipe. To complete 5 tests of loading distribution and installation of GVP pipe, it usually takes around 90 days for most nuclear plants while the unit l of Fuqing Nuclear Power Station compress it into about 45 days by optimizing the installation process. this article describes the successful experience of how the Unit l of Fuqing Nuclear Power Station finished 5 tests of loading distribution and installation of GVP pipe in 45 days by optimizing the process, Meanwhile they analysis the advantages and disadvantages through comparing it with the process provide by suppliers, which brings up some rationalization proposals for installation work to the follow-up units of our plant. (authors)

  6. Fatigue and creep cracking of nickel alloys for 700 C steam turbines

    International Nuclear Information System (INIS)

    Berger, C.; Granacher, J.; Thoma, A.; Roesler, J.; Del Genovese, D.

    2001-01-01

    Four materials of the types Inconel 706 (two heat treatment states), Inconel 617, and Waspaloy were tested as shaft materials for 700 to 720 C steam turbines. At an extrapolation time ratio of 10, Waspaloy was expected to have the highest creep strength (about 270 MPa at 700 C), with values of about 140 MPa at 700 C for Inconel 617. A preliminary evaluation of the 700 C creep rupture tests showed the highest creep rupture resistance for Inconel 617, followed by Waspaloy and Inconel 706 [de

  7. Effect of internal elements of the steam turbine exhaust hood on losses

    Directory of Open Access Journals (Sweden)

    Tajč Ladislav

    2012-04-01

    Full Text Available The document deals with the flow in the exhaust hood of a single flow steam turbine. The effect of the shape of the external case of the hood and the position and dimensions of the internal reinforcements on the energy loss coefficient is evaluated. Using this coefficient, it is possible to determine the gained or lost output in the diffuser and the entire exhaust hood at a known flow and efficiency of the last stage. Flow research in the exhaust hood was performed especially using numeric simulations; some variants were verified experimentally in the aerodynamic wind tunnel.

  8. Evaluation of the impact of adjusting the angle of the axis of a wind turbine rotor relative to the flow of air stream on operating parameters of a wind turbine model

    Directory of Open Access Journals (Sweden)

    Gumuła Stanisław

    2017-01-01

    Full Text Available The aim of this study was to determine the effect of regulation of an axis of a wind turbine rotor to the direction of wind on the volume of energy produced by wind turbines. A role of an optimal setting of the blades of the wind turbine rotor was specified, as well. According to the measurements, changes in the tilt angle of the axis of the wind turbine rotor in relation to the air stream flow direction cause changes in the use of wind energy. The publication explores the effects of the operating conditions of wind turbines on the possibility of using wind energy. A range of factors affect the operation of the wind turbine, and thus the volume of energy produced by the plant. The impact of design parameters of wind power plant, climatic factors or associated with the location seismic challenges can be shown from among them. One of the parameters has proved to be change settings of the rotor axis in relation to direction of flow of the air stream. Studies have shown that the accurate determination of the optimum angle of the axis of the rotor with respect to flow of air stream strongly influences the characteristics of the wind turbine.

  9. Compressible simulation of rotor-stator interaction in pump-turbines

    International Nuclear Information System (INIS)

    Yan, J; Koutnik, J; Seidel, U; Huebner, B

    2010-01-01

    This work investigates the influence of water compressibility on pressure pulsations induced by rotor-stator interaction (RSI) in hydraulic machinery, using the commercial CFD solver ANSYS-CFX. A pipe flow example with harmonic velocity excitation at the inlet plane is simulated using different grid densities and time step sizes. Results are compared with a validated code for hydraulic networks (SIMSEN). Subsequently, the solution procedure is applied to a simplified 2.5-dimensional pump-turbine configuration in model scale with an adapted speed of sound. Pressure fluctuations are compared with numerical and experimental data based on prototype scale. The good agreement indicates that the scaling of acoustic effects with an adapted speed of sound works well. Finally, the procedure is applied to a 3-dimensional pump configuration in model scale. Pressure fluctuations are compared with results from prototype measurements. Compared to incompressible computations, compressible simulations provide similar pressure fluctuations in vaneless space, but pressure fluctuations in spiral case and penstock may be much higher. With respect to pressure fluctuation amplitudes along the centerline of runner channels, incompressible solutions exhibit a linear decrease while compressible solutions exhibit sinusoidal distributions with maximum values at half the channel length, coinciding with analytical solutions of one-dimensional acoustics.

  10. Numerical Analysis of a Small-Size Vertical-Axis Wind Turbine Performance and Averaged Flow Parameters Around the Rotor

    Directory of Open Access Journals (Sweden)

    Rogowski Krzysztof

    2017-06-01

    Full Text Available Small-scale vertical-axis wind turbines can be used as a source of electricity in rural and urban environments. According to the authors’ knowledge, there are no validated simplified aerodynamic models of these wind turbines, therefore the use of more advanced techniques, such as for example the computational methods for fluid dynamics is justified. The paper contains performance analysis of the small-scale vertical-axis wind turbine with a large solidity. The averaged velocity field and the averaged static pressure distribution around the rotor have been also analyzed. All numerical results presented in this paper are obtained using the SST k-ω turbulence model. Computed power coeffcients are in good agreement with the experimental results. A small change in the tip speed ratio significantly affects the velocity field. Obtained velocity fields can be further used as a base for simplified aerodynamic methods.

  11. Energy and exergy analysis of the turbo-generators and steam turbine for the main feed water pump drive on LNG carrier

    International Nuclear Information System (INIS)

    Mrzljak, Vedran; Poljak, Igor; Mrakovčić, Tomislav

    2017-01-01

    Highlights: • Two low-power steam turbines in the LNG carrier propulsion plant were investigated. • Energy and exergy efficiencies of both steam turbines vary between 46% and 62%. • The ambient temperature has a low impact on exergy efficiency of analyzed turbines. • The maximum efficiencies area of both turbines was investigated. • A method for increasing the turbo-generator efficiencies by 1–3% is presented. - Abstract: Nowadays, marine propulsion systems are mainly based on internal combustion diesel engines. Despite this fact, a number of LNG carriers have steam propulsion plants. In such plants, steam turbines are used not only for ship propulsion, but also for electrical power generation and main feed water pump drive. Marine turbo-generators and steam turbine for the main feed water pump drive were investigated on the analyzed LNG carrier with steam propulsion plant. The measurements of various operating parameters were performed and obtained data were used for energy and exergy analysis. All the measurements and calculations were performed during the ship acceleration. The analysis shows that the energy and exergy efficiencies of both analyzed low-power turbines vary between 46% and 62% what is significantly lower in comparison with the high-power steam turbines. The ambient temperature has a low impact on exergy efficiency of analyzed turbines (change in ambient temperature for 10 °C causes less than 1% change in exergy efficiency). The highest exergy efficiencies were achieved at the lowest observed ambient temperature. Also, the highest efficiencies were achieved at 71.5% of maximum developed turbo-generator power while the highest efficiencies of steam turbine for the main feed water pump drive were achieved at maximum turbine developed power. Replacing the existing steam turbine for the main feed water pump drive with an electric motor would increase the turbo-generator energy and exergy efficiencies for at least 1–3% in all analyzed

  12. An investigation of nucleating flows of steam in a cascade of turbine blading: Effect of overall pressure ratios

    International Nuclear Information System (INIS)

    Bakhtar, F.; Savage, R.A.

    1993-01-01

    In the course of expansion of steam in turbines the state path crosses the saturation line and the fluid becomes a two-phase mixture. To reproduce turbine nucleating and wet conditions realistically requires a supply of supercooled steam which can be obtained under blow down conditions. An experimental short duration cascade tunnel working on this principle has been constructed. The blade profile studied is that of a typical nozzle The paper is one of a set and describes the surface pressure measurements carried out to investigate the effect of the overall pressure ratio on the performance of the blade

  13. Repair welding of cracked steam turbine blades using austenitic and martensitic stainless-steel consumables

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

    2001-01-01

    The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER 316L austenitic and ER 410 martensitic stainless-steel filler wire. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post-weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microsturctural examination. After various trials using different procedures, the procedure of local PWHT (and preheating when using martensitic stainless-steel filler wire) using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld was found to give the most satisfactory results. These procedures have been developed and/or applied for repair welding of cracked blades in steam turbines

  14. Design of multi-input multi-output controller for magnetic bearing which suspends helium gas-turbine generator rotor for high temperature gas cooled reactor

    International Nuclear Information System (INIS)

    Takada, Shoji; Funatake, Yoshio; Inagaki, Yoshiyuki

    2009-01-01

    A design of a MIMO controller, which links magnetic forces of multiple magnetic bearings by feedback of multiple measurement values of vibration of a rotor, was proposed for the radial magnetic bearings for the generator rotor of helium gas turbine with a power output of 300 MWe. The generator rotor is a flexible rotor, which passes over the forth critical speed. A controller transfer function was derived at the forth critical speed, in which the bending vibration mode is similar to the one which is excited by unbalance mass to reduce a modeling error. A 1404-dimensional un-symmetric coefficient matrix of equation of state for the rotating rotor affected by Jayro effect was reduced by a modal decomposition using Schur decomposition to reduce a reduction error. The numerical results showed that unbalance response of rotor was 53 and 80 μm p-p , respectively, well below the allowable limits both at the rated and critical speeds. (author)

  15. Structural analysis of wind turbine rotors for NSF-NASA Mod-0 wind power system

    Science.gov (United States)

    Spera, D. A.

    1976-01-01

    Preliminary estimates are presented of vibratory loads and stresses in hingeless and teetering rotors for the proposed NSF-NASA Mod-0 wind power system. Preliminary blade design utilizes a tapered tubular aluminum spar which supports nonstructural aluminum ribs and skin and is joined to the rotor hub by a steel shank tube. Stresses in the shank of the blade are calculated for static, rated, and overload operating conditions. Blade vibrations were limited to the fundamental flapping modes, which were elastic cantilever bending for hingeless rotor blades and rigid-body rotation for teetering rotor blades. The MOSTAB-C computer code was used to calculate aerodynamic and mechanical loads. The teetering rotor has substantial advantages over the hingeless rotor with respect to shank stresses, fatigue life, and tower loading. The hingeless rotor analyzed does not appear to be structurally stable during overloads.

  16. Anisotropy of the Reynolds stress tensor in the wakes of wind turbine arrays in Cartesian arrangements with counter-rotating rotors

    Science.gov (United States)

    Hamilton, Nicholas; Cal, Raúl Bayoán

    2015-01-01

    A 4 × 3 wind turbine array in a Cartesian arrangement was constructed in a wind tunnel setting with four configurations based on the rotational sense of the rotor blades. The fourth row of devices is considered to be in the fully developed turbine canopy for a Cartesian arrangement. Measurements of the flow field were made with stereo particle-image velocimetry immediately upstream and downstream of the selected model turbines. Rotational sense of the turbine blades is evident in the mean spanwise velocity W and the Reynolds shear stress - v w ¯ . The flux of kinetic energy is shown to be of greater magnitude following turbines in arrays where direction of rotation of the blades varies. Invariants of the normalized Reynolds stress anisotropy tensor (η and ξ) are plotted in the Lumley triangle and indicate that distinct characters of turbulence exist in regions of the wake following the nacelle and the rotor blade tips. Eigendecomposition of the tensor yields principle components and corresponding coordinate system transformations. Characteristic spheroids representing the balance of components in the normalized anisotropy tensor are composed with the eigenvalues yielding shapes predicted by the Lumley triangle. Rotation of the coordinate system defined by the eigenvectors demonstrates trends in the streamwise coordinate following the rotors, especially trailing the top-tip of the rotor and below the hub. Direction of rotation of rotor blades is shown by the orientation of characteristic spheroids according to principle axes. In the inflows of exit row turbines, the normalized Reynolds stress anisotropy tensor shows cumulative effects of the upstream turbines, tending toward prolate shapes for uniform rotational sense, oblate spheroids for streamwise organization of rotational senses, and a mixture of characteristic shapes when the rotation varies by row. Comparison between the invariants of the Reynolds stress anisotropy tensor and terms from the mean

  17. Advanced LP turbine blade design

    International Nuclear Information System (INIS)

    Jansen, M.; Pfeiffer, R.; Termuehlen, H.

    1990-01-01

    In the 1960's and early 1970's, the development of steam turbines for the utility industry was mainly influenced by the demand for increasing unit sizes. Nuclear plants in particular, required the design of LP turbines with large annulus areas for substantial mass and volumetric steam flows. Since then the development of more efficient LP turbines became an ongoing challenge. Extensive R and D work was performed in order to build efficient and reliable LP turbines often exposed to severe corrosion, erosion and dynamic excitation conditions. This task led to the introduction of an advanced disk-type rotor design for 1800 rpm LP turbines and the application of a more efficient, reaction-type blading for all steam turbine sections including the first stages of LP turbines. The most recent developments have resulted in an advanced design of large LP turbine blading, typically used in the last three stages of each LP turbine flow section. Development of such blading required detailed knowledge of the three dimensional, largely transonic, flow conditions of saturated steam. Also the precise assessment of blade stressing from dynamic conditions, such as speed and torsional resonance, as well as stochastic and aerodynamic excitation is of extreme importance

  18. Calibration of partial safety factors for wind turbine rotor blades against fatigue failure; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

    2000-08-01

    The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. The result from the calibration are discussed in relation to the partial safety factors that are given in the Danish codes for design of glass fibre reinforced rotor blades (DS472 and DS456). (au)

  19. Non-linear vibrations of cracked structures: application to turbine rotors; Vibrations non-lineaires des structures fissurees: application aux rotors de turbines

    Energy Technology Data Exchange (ETDEWEB)

    El Arem, S.

    2006-01-15

    The aim of this work is to study the dynamic response of a cracked rotor to establish some possibilities for early on line crack detection. First, a review on experimental, numerical and analytical works on the dynamics of cracked rotors is given. Then, an original method of calculating the behavior of a cracked beam section in bending with shearing effects is presented. The nonlinear behavior relations are derived from a three-dimensional model taking into account the unilateral contact conditions on the crack's lips. Based on an energy formulation, this method could be applied to any geometry of crack. The exploration by different numerical integration methods of the vibratory response of some models of cracked rotors is presented in the third chapter of this thesis. The un-cracked parts of a rotor are represented by elements of bar or beam type, and the cracked section by a nonlinear spring taking into account the breathing mechanism of the cracks. At the end of this part, an original method of construction of a finite element of a cracked beam is presented. The final chapter is devoted to the analytical study of the system with 2 degrees of freedom. The breathing mechanism of the crack is taken into account by considering specific periodic variation of the global stiffness of the system. The differential equations system is solved using the harmonic balance method. The linear stability of the periodic solutions is studied by the Floquet theory. Some vibratory parameters are proposed as crack indicators. (author)

  20. A study on reliability of electro-hydraulic governor control system for large steam turbine in power plant

    International Nuclear Information System (INIS)

    Kang, Gu Hwa; Lee, Tae Hoon; Moon, Seung Jae; Lee, Jae Heon; Yoo, Ho Seon

    2008-01-01

    In this work, the right management procedure for hydraulic power oil will be discussed and suggested. A thermal power plant turbine should respond to the change of load status. However, to satisfy the frequency of alternating current, the revolution per minute should be kept constant. Therefore, by controlling the flow rate of the steam to the turbine, the governor satisfies the load variation without alternating the revolution per minutes of the turbine. To protect the governor, the hydraulic power unit should be managed carefully by controlling the quality and the flow rate of the oil

  1. Co-generation on steam industrial systems with disks turbines; Co-geracao em sistemas industriais de vapor com turbinas de discos

    Energy Technology Data Exchange (ETDEWEB)

    Lezsovits, Ferenc [Universidad de Tecnologia y Economia de Budapest (Hungary)

    2010-03-15

    The disk turbine, also called Tesla turbine, being of simple construction and low cost, can be used as steam pressure reduction on industrial systems, generating simultaneously electric power, becoming the co-generation even at lower levels. Can be used for various operational parameters and mass flux ratios.This paper analyses the advantages and disadvantages of the turbines under various operation conditions.

  2. WindPACT Turbine Design Scaling Studies Technical Area 1-Composite Blades for 80- to 120-Meter Rotor

    Energy Technology Data Exchange (ETDEWEB)

    Griffin, D.A.

    2001-04-30

    The United States Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. As part of the WindPACT program, Global Energy Concepts, LLC (GEC), was awarded contract number YAM-0-30203-01 to examine Technical Area 1-Blade Scaling, Technical Area 2-Turbine Rotor and Blade Logistics, and Technical Area 3-Self-Erecting Towers. This report documents the results of GEC's Technical Area 1-Blade Scaling. The primary objectives of the Blade-Scaling Study are to assess the scaling of current materials and manufacturing technologies for blades of 40 to 60 meters in length, and to develop scaling curves of estimated cost and mass for rotor blades in that size range.

  3. Thermo-economic comparative analysis of gas turbine GT10 integrated with air and steam bottoming cycle

    Science.gov (United States)

    Czaja, Daniel; Chmielnak, Tadeusz; Lepszy, Sebastian

    2014-12-01

    A thermodynamic and economic analysis of a GT10 gas turbine integrated with the air bottoming cycle is presented. The results are compared to commercially available combined cycle power plants based on the same gas turbine. The systems under analysis have a better chance of competing with steam bottoming cycle configurations in a small range of the power output capacity. The aim of the calculations is to determine the final cost of electricity generated by the gas turbine air bottoming cycle based on a 25 MW GT10 gas turbine with the exhaust gas mass flow rate of about 80 kg/s. The article shows the results of thermodynamic optimization of the selection of the technological structure of gas turbine air bottoming cycle and of a comparative economic analysis. Quantities are determined that have a decisive impact on the considered units profitability and competitiveness compared to the popular technology based on the steam bottoming cycle. The ultimate quantity that can be compared in the calculations is the cost of 1 MWh of electricity. It should be noted that the systems analyzed herein are power plants where electricity is the only generated product. The performed calculations do not take account of any other (potential) revenues from the sale of energy origin certificates. Keywords: Gas turbine air bottoming cycle, Air bottoming cycle, Gas turbine, GT10

  4. Condition monitoring of a rotor arrangement in particular a wind turbine

    DEFF Research Database (Denmark)

    2017-01-01

    the rotor arrangement rotates, recording corresponding values of azimuth angle and edgewise and flap wise root bending moments for a plurality of rotations of rotor arrangement, transforming by use of e.g. a multi blade coordinate transformation, a Park's transformation or similar transformation......The present invention relates to a method of determining the condition of a device comprising a rotor arrangement. The rotor arrangement comprising a rotational shaft and a number rotor blades each connected at the root to the rotational shaft and extending radially from the rotational shaft....... Sensors are arranged to measure for each rotor blade corresponding values of one or more of the following parameters: azimuth angle (Φ) (or a parameter related to the azimuth angle), root bending moment(s) (q), such as the edgewise and/or flapwise root bending moments. The method comprises, while...

  5. Efficiency of operation of wind turbine rotors optimized by the Glauert and Betz methods

    Science.gov (United States)

    Okulov, V. L.; Mikkelsen, R.; Litvinov, I. V.; Naumov, I. V.

    2015-11-01

    The models of two types of rotors with blades constructed using different optimization methods are compared experimentally. In the first case, the Glauert optimization by the pulsed method is used, which is applied independently for each individual blade cross section. This method remains the main approach in designing rotors of various duties. The construction of the other rotor is based on the Betz idea about optimization of rotors by determining a special distribution of circulation over the blade, which ensures the helical structure of the wake behind the rotor. It is established for the first time as a result of direct experimental comparison that the rotor constructed using the Betz method makes it possible to extract more kinetic energy from the homogeneous incoming flow.

  6. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    Energy Technology Data Exchange (ETDEWEB)

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which

  7. The elastic plastic behaviour of a 1/2% Cr Mo V steam turbine steel during high strain thermal fatigue

    International Nuclear Information System (INIS)

    Murphy, M.C.; Batte, A.D.; Stringer, M.B.

    1979-01-01

    High strain fatigue problem in steam turbine. Cyclic stress strain hysteresis loops and stress relaxation behaviour in 16 h dwell period tests. Variation of stress and strain during tests under nominally strain controlled conditions. Definition of test conditions and of criteria for crack initiation and failure. Comparison of reverse bend and push pull failure data. (orig.) 891 RW/orig. 892 RKD [de

  8. An optical technique for characterizing the liquid phase of steam at the exhaust of an LP turbine

    International Nuclear Information System (INIS)

    Kercel, S.W.; Simpson, M.L.; Azar, M.; Young, M.

    1993-01-01

    Optical observation of velocity and size of water droplets in powerplant steam has several applications. These include the determination of steam wetness fraction, mass flow rate, and predicting erosion of turbine blades and pipe elbows. The major advantages of optical techniques are that they do not interfere with the flow or perturb the observation. This paper describes the measurement of the size and velocity of particles based on the observation and analysis of visibility patterns created by backscattered circularly polarized light. The size of latex particles in a dry nitrogen stream was measured in the laboratory. Visibility patterns of water droplets were observed in the low pressure turbine of Unit 6 of Alabama Power's Gorgas Steam Plant

  9. The influence of selected design and operating parameters on the dynamics of the steam micro-turbine

    Science.gov (United States)

    Żywica, Grzegorz; Kiciński, Jan

    2015-10-01

    The topic of the article is the analysis of the influence of selected design parameters and operating conditions on the radial steam micro-turbine, which was adapted to operate with low-boiling agent in the Organic Rankine Cycle (ORC). In the following parts of this article the results of the thermal load analysis, the residual unbalance and the stiffness of bearing supports are discussed. Advanced computational methods and numerical models have been used. Computational analysis showed that the steam micro-turbine is characterized by very good dynamic properties and is resistant to extreme operating conditions. The prototype of micro-turbine has passed a series of test calculations. It has been found that it can be subjected to experimental research in the micro combined heat and power system.

  10. A study of rotor and platform design trade-offs for large-scale floating vertical axis wind turbines

    Science.gov (United States)

    Griffith, D. Todd; Paquette, Joshua; Barone, Matthew; Goupee, Andrew J.; Fowler, Matthew J.; Bull, Diana; Owens, Brian

    2016-09-01

    Vertical axis wind turbines are receiving significant attention for offshore siting. In general, offshore wind offers proximity to large populations centers, a vast & more consistent wind resource, and a scale-up opportunity, to name a few beneficial characteristics. On the other hand, offshore wind suffers from high levelized cost of energy (LCOE) and in particular high balance of system (BoS) costs owing to accessibility challenges and limited project experience. To address these challenges associated with offshore wind, Sandia National Laboratories is researching large-scale (MW class) offshore floating vertical axis wind turbines (VAWTs). The motivation for this work is that floating VAWTs are a potential transformative technology solution to reduce offshore wind LCOE in deep-water locations. This paper explores performance and cost trade-offs within the design space for floating VAWTs between the configurations for the rotor and platform.

  11. Anti-freeze coatings for the rotor blades of wind turbines; Anti-freeze Beschichtungen fuer Rotorblaetter von Windenergieanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Siegmann, K.; Kaufmann, A.; Hirayama, M.

    2006-07-01

    This final report for the Swiss Federal Office of Energy (SFOE) takes a look at projects involving the development of suggestions for coatings for the rotor blades of wind turbines. The coatings are to reduce the formation of hoarfrost on the leading edges of the blades. Various coatings are described and the mechanisms involved in the formation of the frost and in keeping the blades as free as possible from frost are discussed. Global know-how on the subject is discussed, as is know-how available in Europe and Switzerland. Manufacturers, planning offices and installation operators are listed, as are research institutes who are dealing with this problem. In the summary, the authors stress the importance of choosing the coating most suitable for the actual climatic conditions at the wind turbine's location. A suggestion is made for further work in this area.

  12. Weight and cost analysis of large wind turbine rotors constructed from conventional materials and from advanced composite materials

    Energy Technology Data Exchange (ETDEWEB)

    van Holten, Th

    1982-07-01

    Cost calculations and cost analyses of the blades and the (teetering) hubs of large wind turbines. The blades are of different shapes, construction and materials (aluminium, steel and glass reinforced plastics). Teetering hubs are heavy and complicated steel constructions, necessary to minimize material fatigue. In large wind turbines with a diameter of 60 to 100 m or even more the rotor mass (hubs and blades together) may vary from 46,000 to 216,000 kg. Costs are estimated to be DFL. 16/kg, both for teetering hubs and/or blades made of glass reinforced plastics. Due to lack of experience and of exact knowledge of the loads appearing during operation under field conditions the uncertainty factor may be 10% to 15%.

  13. Analisis Bahaya dengan Metode Hazop dan Manajemen Risiko pada Steam Turbine PLTU di Unit 5 Pembangkitan Listrik Paiton (PT. YTL Jawa Timur

    Directory of Open Access Journals (Sweden)

    Erna Zulfiana

    2013-09-01

    Full Text Available Steam turbine beroperasi pada temperatur dan tekanan uap yang tinggi sehingga keamanan proses harus dijaga agar tidak terjadi bahaya yang menimbulkan risiko. Untuk analisis dan identifikasi bahaya digunakan metode HAZOP yang selanjutnya melakukan manajemen resiko berupa emergency respon plan berdasarkan bahaya yang mungkin terjadi pada PLTU. Identifikasi bahaya dengan metode HAZOP dilakukan dengan penentuan 4 node pada steam turbine yaitu HP Turbine, IP Turbine, LP Turbine 1 dan LP Turbine 2, penentuan guideword dan deviasi berdasarkan control chart data proses transmitter di setiap node, dan untuk estimasi likelihood berdasarkan nilai MTTF tiap transmitter. ERP pada steam turbine dibuat untuk kejadian kebakaran karena berisiko tinggi dan kemungkinan besar terjadi serta dapat menyebabkan bahaya lain seperti ledakan dsb. Dari penelitian ini diketahui kondisi yang paling berbahaya pada steam turbine adalah kondisi high pressure yang diketahui dari risk matrix pressure trasnmitter pada 4 node yang bernilai high dan ekstrim yang dapat menyebabkan turbin mengalami overspeed. Rekomendasi untuk menanggulangi bahaya tersebut antara lain pemasangan pressure alarm, simulasi automatic turbine test, pemeriksaan turbine overspeed protection serta kalibrasi maupun pengecekan pada pressure trasnmitter tersebut.

  14. Development of a Wind Turbine Test Rig and Rotor for Trailing Edge Flap Investigation: Static Flap Angles Case

    International Nuclear Information System (INIS)

    Abdelrahman, Ahmed; Johnson, David A

    2014-01-01

    One of the strategies used to improve performance and increase the life-span of wind turbines is active flow control. It involves the modification of the aerodynamic characteristics of a wind turbine blade by means of moveable aerodynamic control surfaces. Trailing edge flaps are relatively small moveable control surfaces placed at the trailing edge of a blade's airfoil that modify the lift of a blade or airfoil section. An instrumented wind turbine test rig and rotor were specifically developed to enable a wide-range of experiments to investigate the potential of trailing edge flaps as an active control technique. A modular blade based on the S833 airfoil was designed to allow accurate instrumentation and customizable settings. The blade is 1.7 meters long, had a constant 178mm chord and a 6° pitch. The modular aerodynamic parts were 3D printed using plastic PC-ABS material. The blade design point was within the range of wind velocities in the available large test facility. The wind facility is a large open jet wind tunnel with a maximum velocity of 11m/s in the test area. The capability of the developed system was demonstrated through an initial study of the effect of stationary trailing edge flaps on blade load and performance. The investigation focused on measuring the changes in flapwise bending moment and power production for different trailing edge flap spanwise locations and deflection angles. The relationship between the load reduction and deflection angle was linear as expected from theory and the highest reduction was caused by the flap furthest from the rotor center. Overall, the experimental setup proved to be effective in measuring small changes in flapwise bending moment within the wind turbine blade and will provide insight when (active) flap control is targeted

  15. Effects of Mie tip-vane on pressure distribution of rotor blade and power augmentation of horizontal axis wind turbine; Yokutan shoyoku Mie ben ni yoru suiheijiku fusha yokumenjo no atsuryoku bunpu no kaizen to seino kojo tono kankei

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Y.; Maeda, T.; Kamada, Y. [Mie Univ., Mie (Japan); Seto, H. [Mitsubishi Motors Corp., Tokyo (Japan)

    2000-04-01

    By recent developments of exclusive rotor blade, the efficiency of wind turbine is improved substantially. By measuring pressure on rotor blades of horizontal axis wind turbines rotating in wind tunnels, this report clarified relation between improvement of pressure distribution on main rotor blades by Mie vane and upgrade of wind turbine performance. The results under mentioned have been got by measuring pressure distribution on rotor blades, visualization by tuft, and measuring resistance of Mie vane. (1) The difference of pressure between suction surface and pressure surface on the end of rotor blade increase, and output power of wind turbine improves. (2) Vortex of blade end is inhibited by Mie vane. (3) The reason of reduction on wind turbine performance with Mie vane in aria of high rotating speed ratio is the increase of Mie vane flow resistance.(NEDO)

  16. LCA-LCCA of oil fired steam turbine power plant in Singapore

    International Nuclear Information System (INIS)

    Kannan, R.; Tso, C.P.; Osman, Ramli; Ho, H.K.

    2004-01-01

    A life cycle assessment (LCA) was conducted to quantify the non-renewable energy use and global warming potential in electricity generation from a typical oil fired steam turbine plant in Singapore. As the conventional LCA does not include any cost analysis, which is a major criterion in decision making, the cost of power generation is estimated using a life cycle cost analysis (LCCA) tool. It is estimated that the hidden processes consumed about 9% additional energy on top of the fuel embedded energy, while the hidden GHG emission is about 12%. A correlation is established to estimate the life cycle energy use and GHG emissions directly from the power plant net efficiency. The study methodology, results and the empirical relations are presented, together with a brief overview of the Singapore power sector. It also highlights the need for consideration of the reserves availability in the pricing mechanism and how such cost indices could be developed based on the LCA-LCCA

  17. LCA-LCCA of oil fired steam turbine power plant in Singapore

    International Nuclear Information System (INIS)

    Kannan, R.; Tso, C.P.; Osman, Ramli; Ho, H.K.

    2004-01-01

    A life cycle assessment (LCA) was conducted to quantify the non-renewable energy use and global warming potential in electricity generation from a typical oil fired steam turbine plant in Singapore. As the conventional LCA does not include any cost analysis, which is a major criterion in decision making, the cost of power generation is estimated using a life cycle cost analysis (LCCA) tool. It is estimated that the hidden processes consumed about 9% additional energy on top of the fuel embedded energy, while the hidden GHG emission is about 12%. A correlation is established to estimate the life cycle energy use and GHG emissions directly from the power plant net efficiency. The study methodology, results and the empirical relations are presented, together with a brief overview of the Singapore power sector. It also highlights the need for consideration of the reserves availability in the pricing mechanism and how such cost indices could be developed based on the LCA-LCCA. (Author)

  18. Energy analysis and design of mixed CO{sub 2}/steam gas turbine cycles

    Energy Technology Data Exchange (ETDEWEB)

    Bram, S; De Ruyck, J [Vrije Universiteit Brussel, Brussels (Belgium). Dept. of Mechanics

    1995-06-01

    The capturing and disposal of CO{sub 2} from power plant exhaust gases is a possible route for reducing CO{sub 2} emissions. The present paper investigates the full recirculation of exhaust gases in a gas turbine cycle, combined with the injection of steam or water. Such recirculation leads to an exhaust gas with very high CO{sub 2} concentration (95% or more). Different regenerative cycle layouts are proposed and analyzed for efficiency, exergy destruction and technical feasibility. Pinch Technology methods are next applied to find the best configuration for heat regeneration and injection of water. From this analysis, dual pressure evaporation with water injection in the intercooler emerges as an interesting option. 3 refs., 2 figs., 1 tab.

  19. Validation of the Actuator Line Model for Simulating Flows past Yawed Wind Turbine Rotors

    DEFF Research Database (Denmark)

    Shen, Wen Zhong; Zhu, Wei Jun; Yang, Hua

    2015-01-01

    The Actuator Line/Navier-Stokes model is validated against wind tunnel measurements for flows past the yawed MEXICO rotor and past the yawed NREL Phase VI rotor. The MEXICO rotor is operated at a rotational speed of 424 rpm, a pitch angle of −2.3˚, wind speeds of 10, 15, 24 m/s and yaw angles of 15......˚, 30˚ and 45˚. The computed loads as well as the velocity field behind the yawed MEXICO rotor are compared to the detailed pressure and PIV measurements which were carried out in the EU funded MEXICO project. For the NREL Phase VI rotor, computations were carried out at a rotational speed of 90.2 rpm...

  20. Aerodynamic effect of a honeycomb rotor tip shroud on a 50.8-centimeter-tip-diameter core turbine

    Science.gov (United States)

    Moffitt, T. P.; Whitney, W. J.

    1983-01-01

    A 50.8-cm-tip-diameter turbine equipped with a rotor tip shroud of hexagonal cell (or honeycomb) cross section has been tested in warm air (416 K) for a range of shroud coolant to primary flow rates. Test results were also obtained for the same turbine operated with a solid shroud for comparison. The results showed that the combined effect of the honeycomb shroud and the coolant flow was to cause a reduction of 2.8 points in efficiency at design speed, pressure ratio, and coolant flow rate. With the coolant system inactivated, the honeycomb shroud caused a decrease in efficiency of 2.3 points. These results and those obtained from a small reference turbine indicate that the dominant factor governing honeycomb tip shroud loss is the ratio of honeycomb depth to blade span. The loss results of the two shrouds could be correlated on this basis. The same honeycomb and coolant effects are expected to occur for the hot (2200 K) version of this turbine.

  1. Control of wind turbines with 'Smart' rotors : Proof of concept & LPV subspace identification

    NARCIS (Netherlands)

    Van Wingerden, J.W.

    2008-01-01

    Active control is becoming more and more important for the wind energy community. If we compare the 'old' stall regulated turbines with today's individual pitch controlled turbines we see that the loads can be considerably reduced, leading to lighter or larger turbines. However, limited actuator

  2. The deterministic prediction of failure of low pressure steam turbine disks

    International Nuclear Information System (INIS)

    Liu, Chun; Macdonald, D.D.

    1993-01-01

    Localized corrosion phenomena, including pitting corrosion, stress corrosion cracking, and corrosion fatigue, are the principal causes of corrosion-induced damage in electric power generating facilities and typically result in more than 50% of the unscheduled outages. Prediction of damage, so that repairs and inspections can be made during scheduled outages, could have an enormous impact on the economics of electric power generation. To date, prediction of corrosion damage has been made on the basis of empirical/statistical methods that have proven to be insufficiently robust and accurate to form the basis for the desired inspection/repair protocol. In this paper, we describe a deterministic method for predicting localized corrosion damage. We have used the method to illustrate how pitting corrosion initiates stress corrosion cracking (SCC) for low pressure steam turbine disks downstream of the Wilson line, where a thin condensed liquid layer exists on the steel disk surfaces. Our calculations show that the SCC initiation and propagation are sensitive to the oxygen content of the steam, the environment in the thin liquid condensed layer, and the stresses that the disk experiences in service

  3. Design of a H∞ Robust Controller with μ-Analysis for Steam Turbine Power Generation Applications

    Directory of Open Access Journals (Sweden)

    Vincenzo Iannino

    2017-07-01

    Full Text Available Concentrated Solar Power plants are complex systems subjected to quite sensitive variations of the steam production profile and external disturbances, thus advanced control techniques that ensure system stability and suitable performance criteria are required. In this work, a multi-objective H∞ robust controller is designed and applied to the power control of a Concentered Solar Power plant composed by two turbines, a gear and a generator. In order to provide robust performance and stability in presence of disturbances, not modeled plant dynamics and plant-parameter variations, the advanced features of the μ-analysis are exploited. A high order controller is obtained from the process of synthesis that makes the implementation of the controller difficult and computational more demanding for a Programmable Logic Controller. Therefore, the controller order is reduced through the Balanced Truncation method and then discretized. The obtained robust control is compared to the current Proportional Integral Derivative-based governing system in order to evaluate its performance, considering unperturbed as well as perturbed scenarios, taking into account variations of steam conditions, sensor measurement delays and power losses. The simulations results show that the proposed controller achieves better robustness and performance compared to the existing Proportional Integral Derivative controller.

  4. Steam turbine power plant having improved testing method and system for turbine inlet valves associated with downstream inlet valves preferably having feedforward position managed control

    International Nuclear Information System (INIS)

    Lardi, F.; Ronnen, U.G.

    1981-01-01

    A throttle valve test system for a large steam turbine functions in a turbine control system to provide throttle and governor valve test operations. The control system operates with a valve management capability to provide for pre-test governor valve mode transfer when desired, and it automatically generates feedforward valve position demand signals during and after valve tests to satisfy test and load control requirements and to provide smooth transition from valve test status to normal single or sequential governor valve operation. A digital computer is included in the control system to provide control and test functions in the generation of the valve position demand signals

  5. Low cycle fatigue analysis of a last stage steam turbine blade

    Directory of Open Access Journals (Sweden)

    Měšťánek P.

    2008-11-01

    Full Text Available The present paper deals with the low cycle fatigue analysis of the low pressure (LP steam turbine blade. The blade is cyclically loaded by the centrifugal force because of the repeated startups of the turbine. The goal of the research is to develop a technique to assess fatigue life of the blade and to determine the number of startups to the crack initiation. Two approaches were employed. First approach is based on the elastic finite element analysis. Fictive 'elastic' results are recalculated using Neuber's rule and the equivalent energy method. Triaxial state of stress is reduced using von Mises theory. Strain amplitude is calculated employing the cyclic deformation curve. Second approach is based on elastic-plastic FE analysis. Strain amplitude is determined directly from the FE analysis by reducing the triaxial state of strain. Fatigue life was assessed using uniaxial damage parameters. Both approaches are compared and their applicability is discussed. Factors that can influence the fatigue life are introduced. Experimental low cycle fatigue testing is shortly described.

  6. Data Reconciliation in the Steam-Turbine Cycle of a Boiling Water Reactor

    International Nuclear Information System (INIS)

    Sunde, Svein; Berg, Oivind; Dahlberg, Lennart; Fridqvist, Nils-Olof

    2003-01-01

    A mathematical model for a boiling water reactor steam-turbine cycle was assembled by means of a configurable, steady-state modeling tool TEMPO. The model was connected to live plant data and intermittently fitted to these by minimization of a weighted least-squares object function. The improvement in precision achieved by this reconciliation was assessed from quantities calculated from the model equations linearized around the minimum and from Monte Carlo simulations. It was found that the inclusion of the flow-passing characteristics of the turbines in the model equations significantly improved the precision as compared to simple mass and energy balances, whereas heat transfer calculations in feedwater heaters did not. Under the assumption of linear model equations, the quality of the fit can also be expressed as a goodness-of-fit Q. Typical values for Q were in the order of 0.9. For a validated model Q may be used as a fault detection indicator, and Q dropped to very low values in known cases of disagreement between the model and the plant state. The sensitivity of Q toward measurement faults is discussed in relation to redundancy. The results of the linearized theory and Monte Carlo simulations differed somewhat, and if a more accurate analysis is required, this is better based on the latter. In practical application of the presently employed techniques, however, assessment of uncertainties in raw data is an important prerequisite

  7. Molten salt fueled nuclear facility with steam-and gas turbine cycles of heat transformation

    International Nuclear Information System (INIS)

    Ananich, P.I.; Bunin, E.N.; Kazazyan, V.T.; Nemtsev, V.A.; Sikorin, S.N.

    2001-01-01

    The molten salt fueled nuclear facilities with fuel circulating in the primary circuit have a series of the potential advantages in comparison with the traditional thermal and fast reactors with solid fuel elements. These advantages are ensured by the possibility to receive effective neutron balance in the core, minimum margin reactivity, more deep fuel burnup, unbroken correctness of the fuel physical and chemical properties and by low prices of the fuel cycle. The neutron and thermal-physical calculations of the various variants of the MSFNF with steam-water and gas turbine power circuits and their technical and economical comparison are carried out in this article. Calculations of molten salt nuclear power plant with gas turbine power circuit have been carried out using chemically reacting working body ''nitrin'' (N304 + 1%NO). The molten salt fueled reactors with the thermal power near of 2300 MW with two fuel compositions have been considered. The base variant has been taken the design of NPP with VVER NP-1000 when comparing the results of the calculations. Its economical performances are presented in prices of 1990. The results of the calculations show that it is difficult to determine the advantages of any one of the variants considered in a unique fashion. But NPP with MSR possesses large reserves in the process of optimization of cycle and energy equipment parameters that can improve its technical and economical performances sufficiently. (author)

  8. EPRI steam turbine and generator NDE, life assessment, and maintenance workshop

    International Nuclear Information System (INIS)

    Nottingham, L.D.; Sabourin, P.F.

    1992-10-01

    On July 16--19, 1991, the EPRI NDE Center hosted the second EPRI Steam Turbine and Generator NDE, Life Assessment and Maintenance Workshop. This workshop was co-sponsored by the Nuclear Power and the Generation and Storage Divisions of EPRI. Attendees represented all sectors of the industry including utilities, equipment manufacturers, forging suppliers, service organizations, government organizations, insurancecarriers, and consultants from the United States and abroad. Domestic utility presence was again strong, with 105 representatives from 44 utilities in attendance. Australia, Canada, England, Finland, France, Germany, Italy, Japan, Korea, New Zealand, Spain, Sweden and Switzerland were represented in the international contingent. A key and integral part of the workshop was a vendor equipment fair, in which some 23 organizations displayed and demonstrated equipment and services that they offer. Formal presentation of 53 technical papers made up the technical portion of the agenda, which also included two breakout discussion sessions on topical subjects. To provide optimum opportunity for participants to hear all presentations on closely related topics, the sessions were set such that a NDE session ran parallel to the life assessment session. The first NDE session included turbine related topics while the first life assessment session addressed generator issues. The last sessions of the workshop were just reversed with turbine topics being addressed in the life assessment session while generator issues were presented in the NDE session. Presentations on maintenance topics and on monitoring and diagnostics topics were also presented in parallel sessions. These proceedings contain the texts of the papers presented at the workshop. Individual papers in indexed separately

  9. The impact research of control modes in steam turbine control system (digital electric hydraulic to the low-frequency oscillation of grid

    Directory of Open Access Journals (Sweden)

    Yanghai Li

    2016-01-01

    Full Text Available Through the analysis of the control theory for steam turbine, the transfer function of the steam turbine control modes in the parallel operation was obtained. The frequency domain analysis indicated that different control modes of turbine control system have different influence on the damping characteristics of the power system. The comparative analysis shows the direction and the degree of the influence under the different oscillation frequency range. This can provide the theory for the suppression of the low-frequency oscillation from turbine side and has a guiding significance for the stability of power system. The results of simulation tests are consistent with the theoretic analysis.

  10. Accurate calibration of steam turbine speed control system and its influence on primary regulation at electric grid

    Energy Technology Data Exchange (ETDEWEB)

    Irrazabal Bohorquez, Washington Orlando; Barbosa, Joao Roberto [Technological Institute of Aeronautics (ITA/CTA), Sao Jose dos Campos, SP (Brazil). Center for Reference on Gas Turbine and Energy], E-mail: barbosa@ita.br

    2010-07-01

    In an interconnected electric system there are two very important parameters: the field voltage and the frequency system. The frequency system is very important for the primary regulation of the electric grid. Each turbomachine actuating as generator interconnected to the grid has an automatic speed regulator to keep the rotational speed and mechanical power of the prime machine operating at the set conditions and stable frequency. The electric grid is a dynamical system and in every moment the power units are exposed to several types of disturbances, which cause unbalance of the mechanical power developed by prime machine and the consumed electric power at the grid. The steam turbine speed control system controls the turbine speed to support the electric grid primary frequency at the same time it controls the frequency of the prime machine. Using a mathematical model for the speed control system, the transfer functions were calculated, as well as the proportionality constants of each element of the steam turbine automatic speed regulator. Among other parameters, the droop characteristic of steam turbine and the dynamic characteristics of the automatic speed regulator elements were calculated. Another important result was the determination of the behavior of the speed control when disturbances occur with the improvement of the calibration precision of the control system. (author)

  11. Effect of rotor configuration on guyed tower and foundation designs and estimated costs for intermediate site horizontal axis wind turbines

    Science.gov (United States)

    Frederick, G. R.; Winemiller, J. R.; Savino, J. M.

    1982-01-01

    Three designs of a guyed cylindrical tower and its foundation for an intermediate size horizontal axis wind turbine generator are discussed. The primary difference in the three designs is the configuration of the rotor. Two configurations are two-blade rotors with teetering hubs - one with full span pitchable blades, the other with fixed pitch blades. The third configuration is a three-bladed rotor with a rigid hub and fixed pitch blades. In all configurations the diameter of the rotor is 38 meters and the axis of rotation is 30.4 meters above grade, and the power output is 200 kW and 400 kW. For each configuration the design is based upon for the most severe loading condition either operating wind or hurricane conditions. The diameter of the tower is selected to be 1.5 meters (since it was determined that this would provide sufficient space for access ladders within the tower) with guy rods attached at 10.7 meters above grade. Completing a design requires selecting the required thicknesses of the various cylindrical segments, the number and diameter of the guy rods, the number and size of soil anchors, and the size of the central foundation. The lower natural frequencies of vibration are determined for each design to ensure that operation near resonance does not occur. Finally, a cost estimate is prepared for each design. A preliminary design and cost estimate of a cantilever tower (cylindrical and not guyed) and its foundation is also presented for each of the three configurations.

  12. Efficiency of operation of wind turbine rotors optimized by the Glauert and Betz methods

    DEFF Research Database (Denmark)

    Okulov, Valery; Mikkelsen, Robert Flemming; Litvinov, I. V.

    2015-01-01

    The models of two types of rotors with blades constructed using different optimization methods are compared experimentally. In the first case, the Glauert optimization by the pulsed method is used, which is applied independently for each individual blade cross section. This method remains the main...... time as a result of direct experimental comparison that the rotor constructed using the Betz method makes it possible to extract more kinetic energy from the homogeneous incoming flow....

  13. Performance Analysis of a Savonius Wind Turbine in the Solar Integrated Rotor House

    Directory of Open Access Journals (Sweden)

    ABDUL LATIFMANGANHAR

    2017-07-01

    Full Text Available Rooftop, building integrated and building augmented micro wind systems have the potential for small scale power generation in the built environment. Nevertheless, the expansion of micro wind technology is very slow and its market is strongly affected by the low efficiency of conventional wind generators. WAG-RH (Wind Accelerating and Guiding Rotor House which is a new technique introduced to enhance the efficiency of vertical axis rotor. The present study utilizes other green energy element by integrating the WAG-RH with a solar heating system. In this effort roof of the WAG-RH has been utilized to heat air through micro solar chimney for creating buoyancy effect in the air flow channel at rotor zone in the WAG-RH. The integration is capable of improving the performance of rotor setup in the WAG-RH as well as providing hot air with sufficient air mass flow rate for space heating. The WAG-RH had brought about 138% increase in the performance coefficient(Cp of conventional three bladed Savonius rotor, whereas solar integrated WAG-RH has contributed 162% increase in the Cp of the same rotor.

  14. Performance analysis of a savonius wind turbine in the solar integrated rotor house

    International Nuclear Information System (INIS)

    Manganhar, A.L.

    2017-01-01

    Rooftop, building integrated and building augmented micro wind systems have the potential for small scale power generation in the built environment. Nevertheless, the expansion of micro wind technology is very slow and its market is strongly affected by the low efficiency of conventional wind generators. WAG-RH (Wind Accelerating and Guiding Rotor House) which is a new technique introduced to enhance the efficiency of vertical axis rotor. The present study utilizes other green energy element by integrating the WAG-RH with a solar heating system. In this effort roof of the WAG-RH has been utilized to heat air through micro solar chimney for creating buoyancy effect in the air flow channel at rotor zone in the WAG-RH. The integration is capable of improving the performance of rotor setup in the WAG-RH as well as providing hot air with sufficient air mass flow rate for space heating. The WAG-RH had brought about 138% increase in the performance coefficient(Cp) of conventional three bladed Savonius rotor, whereas solar integrated WAG-RH has contributed 162% increase in the Cp of the same rotor. (author)

  15. An innovative modular device and wireless control system enabling thermal and pressure sensors using FPGA on real-time fault diagnostics of steam turbine functional deterioration

    Science.gov (United States)

    Devi, S.; Saravanan, M.

    2018-03-01

    It is necessary that the condition of the steam turbines is continuously monitored on a scheduled basis for the safe operation of the steam turbines. The review showed that steam turbine fault detection and operation maintenance system (STFDOMS) is gaining importance recently. In this paper, novel hardware architecture is proposed for STFDOMS that can be communicated through the GSM network. Arduino is interfaced with the FPGA so as to transfer the message. The design has been simulated using the Verilog programming language and implemented in hardware using FPGA. The proposed system is shown to be a simple, cost effective and flexible and thereby making it suitable for the maintenance of steam turbines. This system forewarns the experts to access to data messages and take necessary action in a short period with great accuracy. The hardware developed is promised as a real-time test bench, specifically for investigations of long haul effects with different parameter settings.

  16. Iterative data-driven load control for flexible wind turbine rotors

    OpenAIRE

    Navalkar, S.T.

    2016-01-01

    Wind energy has reached a high degree ofmaturity: for wind-rich onshore locations, it is already competitive with conventional energy sources. However, for low-wind, remote and offshore regions, research efforts are still required to enhance its economic viability. While it is possible to reduce the cost of energy by upscaling wind turbines, it is believed that we may be approaching a plateau in turbine size. Beyond this plateau, the material costs associated with the high dynamic turbine loa...

  17. Research and development of improved efficiency small steam turbines (IESST). Technical progress report, Phase I, 16 April-31 December 1979

    Energy Technology Data Exchange (ETDEWEB)

    Choate, D.M.; Tuttle, A.H.

    1980-01-01

    Product Statistical Bulletins of the National Electrical Manufacturers Association (NEMA) and Turbodyne's shipment records over a 10-y period were researched to determine quantities installed and to define general parameters of design. Engineering studies were conducted to determine the optimum turbine design to meet the defined design parameters. Two conceptual designs plus an added variation of one design were completed together with designs of gearing required to provide speeds compatible with driven equipment speeds. The calculated performance of the recommended design and currently available small steam turbines were compared and a life cycle cost analysis was conducted to determine the economic competitiveness of the new design.

  18. A Critical Evaluation of Structural Analysis Tools used for the Design of Large Composite Wind Turbine Rotor Blades under Ultimate and Cycle Loading

    DEFF Research Database (Denmark)

    Lekou, D.J.; Bacharoudis, K. C.; Farinas, A. B.

    2015-01-01

    Rotor blades for 10-20MW wind turbines may exceed 120m. To meet the demanding requirements of the blade design, structural analysis tools have been developed individually and combined with commercial available ones by blade designers. Due to the various available codes, understanding and estimating...

  19. Analysis of the equilibrium conditions of a double rotor turbine prototype designed for the exploitation of the tidal currents

    International Nuclear Information System (INIS)

    Barbarelli, Silvio; Amelio, Mario; Castiglione, Teresa; Florio, Gaetano; Scornaienchi, Nino M.; Cutrupi, Antonino; Lo Zupone, Giacomo

    2014-01-01

    Highlights: • A design a new self-balancing turbine collecting energy from tidal currents has been presented. • The equilibrium in the sea is guaranteed by a central deflector inserted in the blades disc. • The sizing procedure of the turbine needs the knowledge of lift and drag coefficients of the deflector. • A CDF analysis has been carried out for estimating these parameters. • The feasibility of a first pilot plant in the Calabrian site of Punta Pezzo (Italy) has been evaluated. - Abstract: For several years the Department of Mechanical, Energy and Management Engineering (DIMEG), in collaboration with SintEnergy Srl, has been performing researches for the exploitation of tidal currents. An innovative turbine has been developed, anchored to the coast, which does not require the supporting structures on the seabed and should reduces installation costs and environmental impact. This machine, in its latest version, proposes the use of two concentric and contra-rotating rotors, in order to require a small, or non-existent, stabilizing torque. In the present work the machine equilibrium conditions have been defined and, by a CFD analysis, the lift and drag coefficients of the central deflector have been calculated, together with a final machine design procedure. As a case study, applying the above procedure for a machine installed on the Messina strait, the energy output and the payback period have been estimated

  20. Coherence Effects on the Power and Tower Loads of a 7 × 2 MW Multi-Rotor Wind Turbine System

    Directory of Open Access Journals (Sweden)

    Shigeo Yoshida

    2016-09-01

    Full Text Available A multi-rotor system (MRS, in which multiple wind turbines are placed on one tower, is a promising concept for super-large wind turbines at over 10 MW due to the cost and weight advantages. The coherence effects on an MRS were investigated in this study. Although a wide range of coherences were measured so far, a decay constant of C = 12 is recommended in the IEC61400-1 standard. Dynamic simulations were performed for a 14-MW MRS, which consists of seven 2-MW turbines and includes wind models with three different coherences. Although the results show that a larger coherence increases the output power and the collective loads due to tower base fore-aft bending, it reduces the differential loads due to tower-base torque and tower-top nodding. The most significant case is the fatigue damage due to tower base fore-aft bending, which was more than doubled between the decay constants of C = 6 and C = 12. The present results indicate that the coherence should be defined carefully in the design of large-scale MRSs because its effect on them is not straightforward.

  1. Operating Point Optimization of a Hydrogen Fueled Hybrid Solid Oxide Fuel Cell-Steam Turbine (SOFC-ST Plant

    Directory of Open Access Journals (Sweden)

    Juanjo Ugartemendia

    2013-09-01

    Full Text Available This paper presents a hydrogen powered hybrid solid oxide fuel cell-steam turbine (SOFC-ST system and studies its optimal operating conditions. This type of installation can be very appropriate to complement the intermittent generation of renewable energies, such as wind generation. A dynamic model of an alternative hybrid SOFC-ST configuration that is especially suited to work with hydrogen is developed. The proposed system recuperates the waste heat of the high temperature fuel cell, to feed a bottoming cycle (BC based on a steam turbine (ST. In order to optimize the behavior and performance of the system, a two-level control structure is proposed. Two controllers have been implemented for the stack temperature and fuel utilization factor. An upper supervisor generates optimal set-points in order to reach a maximal hydrogen efficiency. The simulation results obtained show that the proposed system allows one to reach high efficiencies at rated power levels.

  2. Variable-Speed Power-Turbine for the Large Civil Tilt Rotor

    Science.gov (United States)

    Suchezky, Mark; Cruzen, G. Scott

    2012-01-01

    Turbine design concepts were studied for application to a large civil tiltrotor transport aircraft. The concepts addressed the need for high turbine efficiency across the broad 2:1 turbine operating speed range representative of the notional mission for the aircraft. The study focused on tailoring basic turbine aerodynamic design design parameters to avoid the need for complex, heavy, and expensive variable geometry features. The results of the study showed that good turbine performance can be achieved across the design speed range if the design focuses on tailoring the aerodynamics for good tolerance to large swings in incidence, as opposed to optimizing for best performance at the long range cruise design point. A rig design configuration and program plan are suggested for a dedicated experiment to validate the proposed approach.

  3. Upgrading the SPP-500-1 moisture separators-steam reheaters used in the Leningrad NPP turbine units

    Science.gov (United States)

    Legkostupova, V. V.; Sudakov, A. V.

    2015-03-01

    The specific features of existing designs of moisture separators-steam reheaters (MSRs) and experience gained with using them at nuclear power plants are considered. Main factors causing damage to and failures of MSRs are described: nonuniform distribution of wet steam flow among the separation modules, breakthrough of moisture through the separator (and sometimes also through the steam reheater), which may lead to the occurrence of additional thermal stresses and, hence, to thermal-fatigue damage to or stress corrosion cracking of metal. MSR failure results in a less efficient operation of the turbine unit as a whole and have an adverse effect on the reliability of the low-pressure cylinder's last-stage blades. By the time the design service life of the SPP-500-1 MSRs had been exhausted in power units equipped with RBMK-1000 reactors, the number of damages inflicted to both the separation part and to the pipework and heating surface tubes was so large, that a considerable drop of MSR effectiveness and turbine unit efficiency as a whole occurred. The design of the upgraded separation part used in the SPP-500-1 MSR at the Leningrad NPP is described and its effectiveness is shown, which was confirmed by tests. First, efforts taken to achieve more uniform distribution of moisture content over the perimeter and height of steam space downstream of the separation modules and to bring it to values close to the design ones were met with success. Second, no noticeable effect of the individual specific features of separation modules on the moisture content was revealed. Recommendations on elaborating advanced designs of moisture separators-steam reheaters are given: an MSR arrangement in which the separator is placed under or on the side from the steam reheater; axial admission of wet steam for ensuring its uniform distribution among the separation modules; inlet chambers with an extended preliminary separation system and devices for uniformly distributing steam flows in the

  4. Experimental modal analysis of the steam inlet pipe to the Chooz B1 high pressure turbine

    International Nuclear Information System (INIS)

    Guihot, O.; Anne, J.P.; Chartain, G.; Le Pironnec, D.

    1993-05-01

    This report presents the results of the modal analysis carried out on one of the steam inlet pipe of the high pressure turbine of the Chooz B1 power plant. This experimental analysis is made within the frame of the research and development project ''dynamical, acoustical and aerodynamical behaviour of the turbogenerator N4''. This research program provides amongst others, numerical studies with the software CIRCUS and ASTER, in order to verify the dynamical behaviour of the designed inlet pipe. The numerical models will be updated from results of the experimental modal analysis to improve the numerical representation of this pipe. All the identified modes in the frequency band [5.2000] Hz are presented in the report. The modal characteristics of the main modes are detailed. Further analysis have been made, in order ease the updating of the numerical models. They consisted in an analysis of the evolution of the dynamical behaviour due to a change of the boundary conditions of the inlet valve frame on one hand and resulting from the presence of an additional mass on the pipe, at the level of the middle flange, on the other hand. The analysis made in low frequency range shows that the pipe is thoroughly embedded in the frame of the high pressure turbine. On the other hand, the boundary conditions on the inlet valve frame are more difficult to determine, because the dynamical behaviour of the valve frame and the upper pipe can not be uncoupled from the considered pipe. The main shell modes of ranks 2, 3 and 4 have been very accurately identified. The most relevant modes to update the numerical models are given. (authors). 48 figs., 18 tabs., 4 refs

  5. Annual energy and environment analysis of solarized steam injection gas turbine (STIG) cycle for Indian regions

    International Nuclear Information System (INIS)

    Selwynraj, A. Immanuel; Iniyan, S.; Suganthi, L.; Livshits, Maya; Polonsky, Guy; Kribus, Abraham

    2016-01-01

    Highlights: • Study on the influence of local climatic conditions on solar STIG cycle is presented. • The annual solar to electricity efficiency ranges between 11.2 and 17.1% and the solar fraction ranges 9.3–41.7%. • The range of annual specific CO_2 emission is 312–408 kg/MWh and incremental CO_2 avoidance is 4.2–104 kg/MWh. • The levelized tariff (LT) is 0.2–0.23 $/kWh, and the solar levelized tariff (SLT) ranges from 0.11 to 0.27 $/kWh. - Abstract: The solarized steam injection gas turbine (STIG) cycle uses both the fuel and solar heat simultaneously for power generation. The annual thermodynamic performances of the cycle for sites in India with local climatic conditions such as ambient temperature, relative humidity and availability of direct normal irradiance (DNI) to the solar concentrators under two modes of constant and variable power are presented in this paper. The results reveal that the solar to electricity efficiency of solar hybrid STIG plant with a simple parabolic trough collector (PTC) is similar to existing solar thermal technologies, and also higher solar share is obtained. The study also reveals that the annual CO_2 emission is similar to combined cycle plants and lower than gas turbine technologies. The incremental CO_2 avoidance is also computed due to solar participation. The annual values of exergetic solar fraction and exergetic efficiency at Indore are higher than Jaipur. Results of an improved economic assessment show that the levelized tariff (LT) of solar hybrid STIG plant is 0.2–0.23 $/kWh and the levelized tariff (solar only) or solar levelized tariff (SLT) of solar STIG plant ranges from 0.11 to 0.27 $/kWh for both constant and variable power scenarios.

  6. Automation of eddy current system for in-service inspection of turbine and generator rotor bores

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    The current project (EPRI-RP-1975-5) is a continuation of activities that began several years ago. Those results (EPRI-RP-1957-1) indicated that eddy current testing shows promise for in-service inspection. The current project investigates the degree to which eddy current testing can be used to replace bore magnetic particle testing. For this purpose, correlation studies between eddy current and magnetic particle tests are being undertaken on laboratory rotor sections and field test pieces of rotors. The eddy current data are to be gathered automatically by a combination of the Nortec-25L Eddyscope (to provide the analog eddy current signals) and the General Electric DATAQ/sup TM/ (a registered trademark of the General Electric Co.) System (to perform the automatic data acquisition). This paper describes some test results on a flaked laboratory rotor section

  7. Calibration of partial safety factors for wind turbine rotor blades against fatigue; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer. Bilagsrapport

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

    2000-08-01

    The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. (au)

  8. Maximum efficiency of wind turbine rotors using Joukowsky and Betz approaches

    DEFF Research Database (Denmark)

    Okulov, Valery; Sørensen, Jens Nørkær

    2010-01-01

    On the basis of the concepts outlined by Joukowsky nearly a century ago, an analytical aerodynamic optimization model is developed for rotors with a finite number of blades and constant circulation distribution. In the paper, we show the basics of the new model and compare its efficiency with res......On the basis of the concepts outlined by Joukowsky nearly a century ago, an analytical aerodynamic optimization model is developed for rotors with a finite number of blades and constant circulation distribution. In the paper, we show the basics of the new model and compare its efficiency...

  9. Increased Power Capture by Rotor Speed–Dependent Yaw Control of Wind Turbines

    DEFF Research Database (Denmark)

    Kragh, Knud Abildgaard; Fleming, Paul A.; Scholbrock, Andrew K.

    2013-01-01

    the yaw alignment can be improved using measurements from the existing standard measurements system. By analyzing data from a case turbine and a corresponding meteorological mast, a correction scheme for the original yaw control system is suggested. The correction scheme is applied to the case turbine...... advanced measurement technologies, such as light detection and ranging systems. However, application of advanced measurement equipment is associated with additional costs and increased system complexity. This study is focused on assessing the current performance of an operating turbine and exploring how...

  10. Experimental and theoretical characterization of acoustic noise from a 7.6 m diameter yaw controlled teetered rotor wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Moroz, E. [Univ. of Texas at El Paso, Dept. of Mechanical and Industrial Engineering, El Paso, TX (United States)

    1997-12-31

    An experimental investigation into the acoustic noise from a small (7.6 m diameter) teetered rotor wind turbine, set at various yaw angles up to 90 degrees of yaw, was conducted. The results revealed a 1/3 octave spectra which was dominated by a broad peak in the higher frequency range, at all yaw angles investigated. This prompted a theoretical investigation to reveal the mechanisms producing the dominant feature in the experimentally obtained noise spectra and resulted in the development of a wind turbine aerodynamic noise prediction coce, WTNOISE. The location near busy roads and the relatively rough terrain of the wind test site caused difficulties in obtaining useful noise spectral information below 500Hz. However, sufficiently good data was obtained above 500Hz to clearly show a dominant `hump` in the spectrum, centered between 3000 and 4000Hz. Although the local Reynolds number for the blade elements was around 500,000 and one might expect Laminar flow over a significant portion of the blade, the data did not match the noise spectra predicted when Laminar flow was assumed. Given the relatively poor surface quality of the rotor blades and the high turbulence of the test site it was therefore assumed that the boundary layer on the blade may have tripped relatively early and that the turbulent flow setting should be used. This assumption led to a much better correlation between experiment and predictions. The WTNOISE code indicated that the broad peak in the spectrum was most likely caused by trailing edge bluntness noise. Unfortunately time did not allow for modifications to the trailing edge to be investigated. (au)

  11. Studying the development of asynchronous rolling of the rotor over the stator with the turbine unit protection systems having different response times

    Science.gov (United States)

    Shatokhin, V. F.

    2014-07-01

    The possibility to stabilize the developing asynchronous rolling of the rotor over the stator under the conditions of power unit protections coming in action with different response times is considered. Asynchronous rolling of the rotor over the stator may develop when the rotating rotor comes in contact with the stator at high amplitudes of vibration caused by an abrupt loss of rotor balancing, by forced or self-excited vibration of the rotor, and by other factors. The danger of asynchronous rolling is connected with almost instantaneous development of self-excited vibration of the rotor when it comes in contact with the stator and with the rotor vibration amplitudes and forces of interaction between the rotor and stator dangerous for the turbine unit integrity. It is assumed that the turbine unit protection systems come in action after the arrival of signal of exceeding the permissible vibration level and produce commands to disconnect the generator from the grid, and to stop the supply of working fluid into the flow path, due to which an accelerating torque ceases to act on the turbine unit shaft. The protection system response speed is determined by a certain time t = ABtime that is taken for its components to come in action from the commencement of the event (application of the signal) to closure of the stop valves. The time curves of the main rolling parameters as functions of the ABtime value are presented. It is shown that the response time of existing protection systems is not sufficient for efficiently damping the rolling phenomenon, although the use of an electrical protection system (with the response time equal to 0.40-0.45 s) may have a positive effect on stabilizing the vibration amplitudes to a certain extent during the rolling and on smoothing its dangerous consequences. The consequences of rotor rolling over the stator can be efficiently mitigated by increasing the energy losses in the rotor-stator system (especially in the stator) and by

  12. Development and tests of large nuclear turbo-generator welded rotors

    International Nuclear Information System (INIS)

    Colombie, H.; Thiery, M.; Rotzinger, R.; Pelissou, C.; Tabacco, C.; Fernagut, V.

    2015-01-01

    Turbo-generators require large forgings for the rotor and it is a worldwide practice to manufacture turbo-generator rotor bodies as single piece forgings. Rotors for nuclear applications (4-pole rotors design, 1500/1800 rpm) require forgings of up to 2.0 m diameter and ultra large ingots with weight more than 500 tons. Nowadays only few forge masters can deliver such forgings in the world. Based on the large welding experience Alstom has gained over decades on steam and gas turbines and Alstom's multi piece shrunk turbo-generator rotors, it was suggested to manufacture 4-pole turbo-generator rotors by welding the shaft from aligned cylindrical forgings. Compared to turbine welded rotors, the shaft of a turbo-generator rotor presents differences linked to dimensions/weight, weld depth and electrical application. The manufacture of a 2 disc model allowed to prove through electrical and mechanical analysis the reliability of the concept as well as the reliability of the manufacturing processes through material tests, micro sections, electrical component tests, weld geometry, welding processes (TIG,SAW,...), weld inspection (Ultrasonic testing, radiographic inspection,...) weld heat treatments and machining. Then a full rotor able to replace a single forging rotor was manufactured in order to validate and prove to potential customers the validity of the welded rotor technology. During the first order from EDF of a welded 900 MW spare rotor, the procedure for the Non Destructive Test on a slotted rotor was developed upon EDF request in order to compare future Non Destructive Testing with the finger print of the new rotor. This complete rotor was delivered to EDF in January 2013. This rotor is in operation in a nuclear unit since November 2013. (authors)

  13. Influences of mach number and flow incidence on aerodynamic losses of steam turbine blade

    International Nuclear Information System (INIS)

    Yoo, Seok Jae; Ng, Wing Fai

    2000-01-01

    An experiment was conducted to investigate the aerodynamic losses of high pressure steam turbine nozzle (526A) subjected to a large range of incident angles (-34 .deg. to 26 .deg. ) and exit Mach numbers (0.6 and 1.15). Measurements included downstream pitot probe traverses, upstream total pressure, and endwall static pressures. Flow visualization techniques such as shadowgraph and color oil flow visualization were performed to complement the measured data. When the exit Mach number for nozzles increased from 0.9 to 1.1 the total pressure loss coefficient increased by a factor of 7 as compared to the total pressure losses measured at subsonic conditions (M 2 <0.9). For the range of incidence tested, the effect of flow incidence on the total pressure losses is less pronounced. Based on the shadowgraphs taken during the experiment, it's believed that the large increase in losses at transonic conditions is due to strong shock/ boundary layer interaction that may lead to flow separation on the blade suction surface

  14. Evaluation of the aerodynamic performances of a new vertical axis wind turbine type derived from the Savonius rotor; Prevision des performances aerodynamiques d'un nouveau type d'eolienne a axe vertical derivee du rotor Savonius

    Energy Technology Data Exchange (ETDEWEB)

    Jean-Luc Menet [Ecole Nationale Superieure d' Ingenieurs en Informatique Automatique Mecanique energetique electronique de Valenciennes, Universite de Valenciennes, Le Mont Houy F-59313 Valenciennes Cedex 9, (France); Andrew Leiper [Department of Engineering, University of Aberdeen, Aberdeen, Scotland (United Kingdom)

    2005-07-01

    The Savonius rotor is a slow running vertical axis wind turbine, the advantages of which are numerous; however, it has a poor aerodynamic efficiency. We present a study aiming to raise this efficiency by adjusting several geometrical parameters, in particular the overlap of the paddles and their respective position. The results are coming from a bidimensional numerical simulation, using the CFD code Fluent v6.0. First the numerical model is validated on the conventional Savonius rotor. Then the geometry of an optimised Savonius rotor is proposed, the overlap ratio of which is 0.242. Last a different positioning of the paddles leads to an optimal paddle angle of about 55 degrees, corresponding to the maximum of the mean starting torque coefficient. (authors)

  15. User's instructions for ORCENT II: a digital computer program for the analysis of steam turbine cycles supplied by light-water-cooled reactors

    International Nuclear Information System (INIS)

    Fuller, L.C.

    1979-02-01

    The ORCENT-II digital computer program will perform calculations at valves-wide-open design conditions, maximum guaranteed rating conditions, and an approximation of part-load conditions for steam turbine cycles supplied with throttle steam characteristic of contemporary light-water reactors. Turbine performance calculations are based on a method published by the General Electric Company. Output includes all information normally shown on a turbine-cycle heat balance diagram. The program is written in FORTRAN IV for the IBM System 360 digital computers at the Oak Ridge National Laboratory

  16. User's instructions for ORCENT II: a digital computer program for the analysis of steam turbine cycles supplied by light-water-cooled reactors

    Energy Technology Data Exchange (ETDEWEB)

    Fuller, L.C.

    1979-02-01

    The ORCENT-II digital computer program will perform calculations at valves-wide-open design conditions, maximum guaranteed rating conditions, and an approximation of part-load conditions for steam turbine cycles supplied with throttle steam characteristic of contemporary light-water reactors. Turbine performance calculations are based on a method published by the General Electric Company. Output includes all information normally shown on a turbine-cycle heat balance diagram. The program is written in FORTRAN IV for the IBM System 360 digital computers at the Oak Ridge National Laboratory.

  17. Through wall degradation problem of the turbine extraction steam drain piping due to liquid drop impingement and measures taken for this problem at Fukushima Dai-ichi Nuclear Power Plant Unit 6

    International Nuclear Information System (INIS)

    Inagaki, Takeyuki; Kobayashi, Teruaki; Shimada, Shigeru; Inoue, Ryousuke; Usuba, Satoshi; Kimura, Takeo

    2011-01-01

    Through wall degradation was found on the extraction steam drain piping of Unit 6 of Fukushima Dai-ichi Nuclear Power Plant owned by Tokyo Electric Power Company after replacement of the turbine rotors with those of higher thermal efficiency. The mechanism of this degradation was loss of material due to liquid drop impingement. Since the estimated life time of the piping based on wall thickness measurements before the replacement was at least 9 years, the rapid wall thinning occurred after the replacement. This paper describes a summary of the phenomenon, its degradation mechanism and root cause, a temporary measurement taken for an immediate action and permanent measures taken during the next refueling outage. (author)

  18. Theoretical and experimental analysis of cyclic stresses in gas turbine rotor blades, taking thermal fatigue into account (low cycle fatigue). Theoretische und experimentelle Analyse der zyklischen Beanspruchung von Gasturbinenlaufschaufeln unter besonderer Beruecksichtigung der thermischen Ermuedung (low cycle fatigue)

    Energy Technology Data Exchange (ETDEWEB)

    Hoelscher, R.

    1982-08-01

    The author is concerned with determining the life of highly stressed hot components of gas turbines. The main point of the experimental and theoretical investigations is the analysis of the cyclic stresses of an uncooled turbine rotor blade of an aircraft gas turbine ATAR 101. Apart from simulating cyclic load changes of turbine blades on a model test rig, models of service life predictions are prepared and tested. (HAG).

  19. To the choice of the regeneration system of the K-1000-68/1500 turbine plant for the NPP with a vertical-type steam generator

    International Nuclear Information System (INIS)

    Kuznetsov, N.M.; Piskarev, A.A.; Grinman, M.I.; Kruglikov, P.A.

    1985-01-01

    Several variants of the heat regeneration system for the NPP with WWER-1000 type reactors using vertical steam generator (SG) generating saturated steam at 7.2 MPa pressure and 200 deg C feed water temperature at the SG inlet are considered. The results of comparison of variants in water and steam circuits of turbine plants are greatly influenced by integral economy account, i.e. efficiency indexes account under variable conditions of power unit operation. From variants of water and steam circuits of the K-1000-68/1500 turbine plant considered preference is given to the variant with four low pressure heaters with increased up to 1.25 MPa pressure in a deacrator without high pressure heater with pumping intermediate steam superheater condensate into feedwater circuit

  20. Corrosion fatigue in LP steam turbine blading - experiences, causes and appropriate measures; Korrosionsutmattning i aangturbinskovlar - Erfarenheter, inverkande faktorer och moejliga aatgaerder

    Energy Technology Data Exchange (ETDEWEB)

    Tavast, J [ABB STAL AB, Finspaang (Sweden)

    1996-12-01

    Corrosion fatigue in LP steam turbine blading was reviewed together with result of tests performed in order to find blade materials with improved resistance against this. According to international experience, corrosion fatigue of 12Cr steam turbine blades in the transition zone between dry and wet steam, is one of the major causes, if not the major cause, for unavailability of steam turbines. Corrosion fatigue in LP blading is a frequent problem also in Swedish and Finnish nuclear power plants, especially in turbines of type D54 in BWR-plants. Corrosion fatigue has also been discovered in at least one type of nuclear turbine. Initiation times have been very long and the varying experiences in different types of turbines may simply reflect differing initiation times. Corrosion fatigue may therefore become more frequent in other types of turbines in the future. The type of water treatment (BWR/PWR) and possibly temperature after reheating seem to influence the risk for corrosion fatigue. Influence of inleakage of cooling water is less clear for these nuclear plants. The long initiation times together with the fact that very few of the cracked blades have actually failed, indicate that the cracks initiate and/or propagate during transients. Extensive laboratory tests show that there are alternative blade materials available with improved resistance against corrosion fatigue, with the most promising being 15/5 PH and A905, together with Ti6Al4V. The Ti alloy shows the best resistance against corrosion fatigue in most environments and is already used in some turbines. Disadvantage is a higher cost and possible need for redesign of the blades. The alternative materials are recommended for use for blades in the transition zone between dry and wet steam in LP turbines. The main disadvantage is a lack of references, even if 15%5 PH has been used to a very limited extent. 40 refs, 24 figs, 12 tabs, 9 appendices