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Sample records for steam superheaters

  1. A steam separator-superheater apparatus

    International Nuclear Information System (INIS)

    Androw, Jean; Bessouat, Roger; Peyrelongue, J.-P.

    1973-01-01

    Description is given of a separator-superheater apparatus comprising an outer enclosure containing a separating-unit and a steam superheating unit according to the main patent. The present addition relates to an improvement in that apparatus, characterized in that the separating unit and the superheating unit, mounted in two distinct portions of the outer enclosure, are divided into the same number of sub-units of each unit being identical and operating in parallel, and in that to each separator sub-unit is associated a superheater sub-unit, said sub-units being mounted in series and located in one in the other of the enclosure two portions, respectively. This can be applied to the treatment of the exhaust steam of a turbine high pressure body, prior to re-injecting said steam into the low pressure body [fr

  2. DYNAM, Once Through Boiling Flow with Steam Superheat, Laplace Transformation

    International Nuclear Information System (INIS)

    Schlueter, G.; Efferding, L.E.

    1973-01-01

    1 - Description of problem or function: DYNAM performs a dynamic analysis of once-through boiling flow oscillations with steam superheat. The model describing the superheat regime (single- phase, variable density fluid) for subcritical pressure operation is also applicable to the study of once-through operation using supercritical pressure water. 2 - Method of solution: Linearized partial differential conservation equations are solved using Laplace transformation of the temporal terms and integration of the spatial variations. DYNAM is written in complex variable notation. 3 - Restrictions on the complexity of the problem - Maxima of: 30 intervals used to describe the power distribution in the non-boiling and boiling regions, 29 boiling nodes, 7 intervals and corresponding friction multipliers read in per case, 14 exit qualities read in per case, 40 superheat nodes, 10 coefficients read in for the phi 2 vs, x-polynomial fit, 48 frequencies at which open-loop frequency response is desired, 48 frequencies at which signal output is desired

  3. Steam separator-superheater with drawing of a fraction of the dried steam

    International Nuclear Information System (INIS)

    Bessouat, Roger; Marjollet, Jacques.

    1976-01-01

    This invention concerns a vertical separator-superheater of the steam from a high pressure expansion turbine before it is admitted to an expansion turbine at a lower pressure, by heat exchange with steam under a greater pressure, and drawing of a fraction of the dried steam before it is superheated. Such drawing off is necessary in the heat exchange systems of light water nuclear reactors. Its purpose is to provide a separator-superheater that provides an even flow of non superheated steam and a regular distribution of the steam to be superheated to the various superheating bundles, with a significantly uniform temperature of the casing, thereby preventing thermal stresses and ensuring a minimal pressure drop. The vertical separator-superheater of the invention is divided into several vertical sections comprising as from the central area, a separation area of the steam entrained water and a superheater area and at least one other vertical section with only a separation area of the steam entrained water [fr

  4. Dynamic performances of wet turbine and steam-separator-superheater and their mathematical simulation as objects of temperature control

    International Nuclear Information System (INIS)

    Golovach, E.A.

    1985-01-01

    A mathematical model of a turbine and steam-separator-superheater (SSS) as applied to solution of the tasks of steam temperature regulaton after SSS has been developed. SSS as objects of steam temperature control are considerably less inertial, than intermediate superheaters (IS) of power units in thermal power plants, since for typical SSS and IS considered the duration of transition process according to steam temperature after SSS is 5-10 times loweA than for IS

  5. Influence of Superheated Steam Temperature Regulation Quality on Service Life of Boiler Steam Super-Heater Metal

    Directory of Open Access Journals (Sweden)

    G. T. Kulakov

    2009-01-01

    Full Text Available The paper investigates influence of change in quality of superheated steam temperature regulations on service life of super-heater metal. А dependence between metal service life and dispersion value for different steel grades has been determined in the paper. Numerical values pertaining to increase of super-heater metal service life in case of transferring from manual regulation to standard system of automatic regulation (SAR have been determined and in case of transferring from standard SAR to improved SAR. The analysis of tabular data and plotted dependencies makes it possible to conclude that any change in conditions of convection super-heater metal work due to better quality of the regulation leads to essential increase of time period which is left till the completion of the service life of a super-heater heating surface.

  6. A steam superheater exchanger provided with two coaxial casings and an horizontal axis

    International Nuclear Information System (INIS)

    Marjollet, Jacques; Palacio, Gerard; Tondeur, Gerard.

    1976-01-01

    This invention concerns the general lay-out of an horizontal axis separator-superheater for supplying steam to a high power turbine, particularly for a nuclear power station. The invention significantly reduces the length of the pipework connecting the superheated steam outlet and its inlet to the turbine. For this, the outer casing is provided with a coaxial internal annular sleeve in which are housed, one above the other, the separator and the bundle of superheater tubes through which circulates the water emulsion to be separated and steam to be superheated. At the end of its treatment, the superheated steam spreads out in the space between the sleeve and the outer casing from whence it can be drawn off at any point of its periphery, thus making it possible to choose an extraction point as near as possible to the inlet of the turbine to be fed [fr

  7. Lifetime evaluation of superheater tubes exposed to steam oxidation, high temperature corrosion and creep

    Energy Technology Data Exchange (ETDEWEB)

    Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark); Hede Larsen, O; Blum, R [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark)

    1996-12-01

    Advanced fossil fired plants operating at high steam temperatures require careful design of the superheaters. The German TRD design code normally used in Denmark is not precise enough for the design of superheaters with long lifetimes. The authors have developed a computer program to be used in the evaluation of superheater tube lifetime based on input related to tube dimensions, material, pressure, steam temperature, mass flux, heat flux and estimated corrosion rates. The program is described in the paper. As far as practically feasible, the model seems to give a true picture of the reality. For superheaters exposed to high heat fluxes or low internal heat transfer coefficients as is the case for superheaters located in fluidized bed environments or radiant environments, the program has been extremely useful for evaluation of surface temperature, oxide formation and lifetime. The total uncertainty of the method is mainly influenced by the uncertainty of the determination of the corrosion rate. More precise models describing the corrosion rate as a function of tube surface temperature, fuel parameters and boiler parameters need to be developed. (au) 21 refs.

  8. Soft Sensor for Oxide Scales on the Steam Side of Superheater Tubes under Uneven Circumferential Load

    Directory of Open Access Journals (Sweden)

    Qing Wei Li

    2015-01-01

    Full Text Available A soft sensor for oxide scales on the steam side of superheater tubes of utility boiler under uneven circumferential loading is proposed for the first time. First finite volume method is employed to simulate oxide scales growth temperature on the steam side of superheater tube. Then appropriate time and spatial intervals are selected to calculate oxide scales thickness along the circumferential direction. On the basis of the oxide scale thickness, the stress of oxide scales is calculated by the finite element method. At last, the oxide scale thickness and stress sensors are established on support vector machine (SMV optimized by particle swarm optimization (PSO with time and circumferential angles as inputs and oxide scale thickness and stress as outputs. Temperature and stress calculation methods are validated by the operation data and experimental data, respectively. The soft sensor is applied to the superheater tubes of some power plant. Results show that the soft sensor can give enough accurate results for oxide scale thickness and stress in reasonable time. The forecasting model provides a convenient way for the research of the oxide scale failure.

  9. Investigation of thermodynamic cycle for generic 1200 MW{sub el} pressure channel reactor with nuclear steam superheat

    Energy Technology Data Exchange (ETDEWEB)

    Vincze, A.; Sidawi, K.; Abdullah, R.; Baldock, M.; Saltanov, E.; Pioro, I., E-mail: andrei.vincze@uoit.net, E-mail: khalil.sidawi@uoit.net, E-mail: rand.abdullah@uoit.net, E-mail: matthew.baldock@uoit.net, E-mail: eugene.saltanov@uoit.ca, E-mail: igor.pioro@uoit.ca [Univ. of Ontario Inst. of Tech., Oshawa, ON (Canada)

    2014-07-01

    Current Nuclear Power Plants (NPPs) play a significant role in energy production around the world. All NPPs operating today employ a Rankine steam cycle for the conversion of thermal power to electricity. This paper will examine the steam cycle arrangement an experimental pressure channel reactor using Nuclear Steam Superheat (NSS) and compare it to two advanced reactor designs, the Advanced CANDU Reactor 1000 (ACR-1000) and the Advanced Boiling Water Reactor (ABWR) designs. The thermodynamic cycle layout and thermal efficiencies of the three reactor types will be discussed. (author)

  10. On possibility of application of the parallel-mixed type coolant flow scheme to NPP steam generators linked with superheaters

    International Nuclear Information System (INIS)

    Malkis, V.A.; Lokshin, V.A.

    1983-01-01

    Optimum distribution of the coolant straight-through flow between the superheater, evaporator and economizer is determined and the parallel-mixed type flow scheme is compared with other schemes. The calculations are performed for the 250 MW(e) steam generator for the WWER-1000 reactor unit the inlet and outlet primary coolant temperature of which is 324 and 290 deg C, respectively, while the feed water and saturation temperatures are 220 and 278.5 deg C, respectively. The rated superheating temperature is 300 deg C. The comparison of different schemes has been performed according to the average temperature head value at the steam-generator under the condition of equality as well as essential difference in the heat transfer coefficients in certain steam-generator sections. The calculations have shown that the use of parallel-mixed type flow permits to essentially increase the temperature head of the steam generator. At a constant heat transfer coefficient in all steam generator sections the highest temperature head is reached. At relative flow rates in the steam generator, economizer and evaporator equal to 6, 8 and 86%, respectively. The superheated steam generator temperature head in this case by 12% exceeds the temperature head of the WWER-1000 reactor unit wet steam generator. In case of heat transfer coefficient reduction in the superheater by a factor of three, the choice of the primary coolant, optimum distribution permits to maintain the steam generator temperature head at the level of the WWER-1000 reactor unit wet-steam steam generator. The use of the parallel-mixed type flow scheme permits to design a steam generator of slightly superheated steam for the parameters of the WWER-1000 unit

  11. Steam temperature variation behind a turbine steam separator-superheater during NPP start-up

    International Nuclear Information System (INIS)

    Lejzerovich, A.Sh.; Melamed, A.D.

    1979-01-01

    To determine necessary parameters of the steam temperature automatic regulator behind the steam separator-rheater supe (SSS) of an NPP turbine the static and dynamic characteristics of the temperature change behind the SSS were studied experimentally. The measurements were carried out at the K-220-44 turbine of the Kolskaja NPP in the case of both varying turbine loads and the flow rate of the heating vapor. Disturbances caused by the opening of the regulating valve at the inlet of the heating vapor are investigated as well. It is found that due to a relatively high inertiality of the SSS a rather simple structure of the start-up steam temperature regulators behind the SSS in composition with automatated driving systems of the turbine start-up without regard for the change of the dynamic characteristics can be used

  12. Tuning and performance evaluation of PID controller for superheater steam temperature control of 200 MW boiler using gain phase assignment algorithm

    Science.gov (United States)

    Begum, A. Yasmine; Gireesh, N.

    2018-04-01

    In superheater, steam temperature is controlled in a cascade control loop. The cascade control loop consists of PI and PID controllers. To improve the superheater steam temperature control the controller's gains in a cascade control loop has to be tuned efficiently. The mathematical model of the superheater is derived by sets of nonlinear partial differential equations. The tuning methods taken for study here are designed for delay plus first order transfer function model. Hence from the dynamical model of the superheater, a FOPTD model is derived using frequency response method. Then by using Chien-Hrones-Reswick Tuning Algorithm and Gain-Phase Assignment Algorithm optimum controller gains has been found out based on the least value of integral time weighted absolute error.

  13. Research on the Superheater Material Properties for USC Boiler with 700°C Steam Parameter

    Science.gov (United States)

    Chongbin, Wang; Xueyuan, Xu; Yufeng, Zhu; Yongqiang, Jin; Hui, Tong; Yu, Wang; Xiaoli, Lu

    This paper discusses the materials' properties of superheater for 700°C USC boiler, including Sanicro25, HR6W, 617mod and 740H, and analyzes the range of applicable temperature of superheater made of different tubes, such as T91, T92, Super304H, TP310HCbN, Sanicro25, HR6W, 617Mod and 740H. In addition, some suggestions on the material selection have been proposed.

  14. Irradiation of Superheater Test Fuel Elements in the Steam Loop of the R2 Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ravndal, F

    1967-12-15

    The design, fabrication, irradiation results, and post-irradiation examination for three superheater test fuel elements are described. During the spring of 1966 these clusters, each consisting of six fuel rods, were successfully exposed in the superheater loop No. 5 in the R2 reactor for a maximum of 24 days at a maximum outer cladding surface temperature of {approx} 650 deg C. During irradiation the linear heat rating of the rods was in the range 400-535 W/cm. The diameter of the UO{sub 2} pellets was 11.5 and 13.0 mm; the wall thickness of the 20/25 Nb and 20/35 cladding was in every case 0.4 mm. The diametrical gap between fuel and cladding was one of the main parameters and was chosen to be 0.05, 0.07 and 0.10 mm. These experiments, to be followed by one high cladding temperature irradiation ({approx} 750 deg C) and one long time irradiation ({approx} 6000 MWd/tU), were carried out to demonstrate the operational capability of short superheater test fuel rods at steady and transient operational environments for the Marviken superheater fuel elements and also to provide confirmation of design criteria for the same fuel elements.

  15. Failure problems in superheater spacers of steam generators; Problematica de fallas en espaciadores de sobrecalentadores de generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G; Martinez Villafane, Alberto [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Mojica Calderon, Cecilio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1988-12-31

    In this article the general aspects of the steam generator superheater fixed spacers failures are analyzed, emphasis is made on the influence several aspects such as the operation of the unit have, the appropriate execution of welds and the selection of binding materials. Likewise several recommendations are made to bring the failures to a minimum. [Espanol] En este articulo se analizan aspectos generales de fallas en espaciadores fijos de sobrecalentadores de generadores de vapor, y se hace hincapie en la influencia que tienen diversos aspectos tales como la operacion de la unidad, la adecuada ejecucion de soldaduras y la seleccion del material de aporte. Asimismo, se proponen algunas recomendaciones para reducir al minimo las fallas.

  16. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Jun-Lin; Zhou, Ke-Yi, E-mail: boiler@seu.edu.cn; Xu, Jian-Qun [Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, Jiangsu Province (China); Wang, Xin-Meng; Tu, Yi-You [School of Materials Science and Engineering, Southeast University, Nanjing 210096, Jiangsu Province (China)

    2014-07-28

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  17. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Science.gov (United States)

    Huang, Jun-Lin; Zhou, Ke-Yi; Wang, Xin-Meng; Tu, Yi-You; Xu, Jian-Qun

    2014-07-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  18. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    International Nuclear Information System (INIS)

    Huang, Jun-Lin; Zhou, Ke-Yi; Xu, Jian-Qun; Wang, Xin-Meng; Tu, Yi-You

    2014-01-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  19. Corrosion evaluation of heat recovery steam generator superheater tube in two methods of testing: Tafel polarization and electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Santoso, Rio Pudjidarma; Riastuti, Rini

    2018-05-01

    The purpose of this research is to evaluate the corrosion process which occurs on the water side of Heat Recovery Steam Generator (HRSG) superheater tube. The tube was 13CrMo44 and divided into 3 types of specimen: new tube, used tube (with oxide layer on surface), cleaned-used tube (without oxide layer on surface). The evaluation of corrosion parameters wasperformed using deaerated ultra-high purity water (boiler feed water) in two methods of testing: Tafel polarization and Electrochemical Impedance Spectroscopy (EIS). Tafel polarization was excellent as its capability to show the value of corrosion current and the corrosion rate explicitly, on the other hand, EIS was excellent as its capability to explain for corrosion mechanism on metal interface in detail. Both methods showed that the increase of electrolyte temperature from 25°C to 55°C would increase the corrosion rate with the mechanism of decreasing polarization resistance due to thinning out the passive film thickness and enlarge the area of reduction reaction of cathode. Magnetite oxide scale which is laid on the surface of used tube specimen shows protective nature to reduce the corrosion rate, and clear up this oxide would increase the corrosion rate back as new tube.

  20. The CP 1 type separators-superheaters

    International Nuclear Information System (INIS)

    Palacio, G.

    1984-01-01

    Analysis of the functionnement of the separators superheaters in the first French 900 MW PWR units (Fessenhein 1-2 and Bugey 2-3-4-5) and in the program CP 1 units: localization of the separators superheaters, design, tests and choice of the materials, description of the separators superheaters (shells, separators, superheater bundles, internal lagging, purging tank and condensate stank, steam line equipments); study of the various operation modes (nominals, transients, malfunctions, conservation during shutdowns) and the in service behaviour of the components; study of the modifications on the CP 1 equipments and their behaviour; description of the measures, tests and on site controls (controls during planned shutdowns and controls during service) [fr

  1. Microwave superheaters for fusion

    International Nuclear Information System (INIS)

    Campbell, R.B.; Hoffman, M.A.; Logan, B.G.

    1987-01-01

    The microwave superheater uses the synchrotron radiation from a thermonuclear plasma to heat gas seeded with an alkali metal to temperatures far above the temperature of material walls. It can improve the efficiency of the Compact Fusion Advanced Rankine (CFAR) cycle described elsewhere in these proceedings. For a proof-of-principle experiment using helium, calculations show that a gas superheat ΔT of 2000 0 K is possible when the wall temperature is maintained at 1000 0 K. The concept can be scaled to reactor grade systems. Because of the need for synchrotron radiation, the microwave superheater is best suited for use with plasmas burning an advanced fuel such as D- 3 He. 5 refs

  2. Superheat in magma oceans

    Science.gov (United States)

    Jakes, Petr

    1992-01-01

    The existence of 'totally molten' planets implies the existence of a superheat (excess of heat) in the magma reservoirs since the heat buffer (i.e., presence of crystals having high latent heat of fusion) does not exist in a large, completely molten reservoir. Any addition of impacting material results in increase of the temperature of the melt and under favorable circumstances heat is stored. The behavior of superheat melts is little understood; therefore, we experimentally examined properties and behavior of excess heat melts at atmospheric pressures and inert gas atmosphere. Highly siliceous melts (70 percent SiO2) were chosen for the experiments because of the possibility of quenching such melts into glasses, the slow rate of reaction in highly siliceous composition, and the fact that such melts are present in terrestrial impact craters and impact-generated glasses. Results from the investigation are presented.

  3. Steam turbine installations

    International Nuclear Information System (INIS)

    Bainbridge, A.

    1976-01-01

    The object of the arrangement described is to enable raising steam for driving steam turbines in a way suited to operating with liquid metals, such as Na, as heat transfer medium. A preheated water feed, in heat transfer relationship with the liquid metals, is passed through evaporator and superheater stages, and the superheated steam is supplied to the highest pressure stage of the steam turbine arrangement. Steam extracted intermediate the evaporator and superheater stages is employed to provide reheat for the lower pressure stage of the steam turbine. Only a major portion of the preheated water feed may be evaporated and this portion separated and supplied to the superheater stage. The feature of 'steam to steam' reheat avoids a second liquid metal heat transfer and hence represents a simplification. It also reduces the hazard associated with possible steam-liquid metal contact. (U.K.)

  4. Investigation of Relative Time Constant Influence of Inertial Part of Superheater on Quality of Steam Temperature Control Behind Boiler in Broad Band of Loading Variations

    Directory of Open Access Journals (Sweden)

    G. T. Kulakov

    2008-01-01

    Full Text Available The paper is devoted to computational investigation of influence relative time constant of an object which changes in broad band on quality of steam temperature control behind a boiler with due account of value of regulating action in the system with PI- and PID- regulator. The simulation has been based on a single-loop automatic control system (ACS. It has been revealed that the less value of the relative time constant of an object leads to more integral control error in system with PID- regulator while operating external ACS perturbation. Decrease of numerical value of relative time constant of an object while operating external perturbation causes decrease of relative time concerning appearance of maximum dynamic control error from common relative control time.

  5. Analysis of temperature and stress distribution of superheater tubes after attemperation or sootblower activation

    International Nuclear Information System (INIS)

    Madejski, Paweł; Taler, Dawid

    2013-01-01

    Highlights: • The CFD simulation was used to calculate 3D steam and tube wall temperature distributions in the platen superheater. • The CFD results can be used in design of superheaters made of tubes with complex cross-section. • The CFD analysis enables the proper selection of the steel grade. • The transient temperature and stress distributions were calculated using Finite Volume Method. • The detailed analysis prevents superheater tubes from excessive stresses during sootblower or attemperator activation. - Abstract: Superheaters are characterized by high metal temperatures due to higher steam temperature and low heat transfer coefficients on the tube inner surfaces. Superheaters have especially difficult operating conditions, particularly during attemperator and sootblower activations, when temperature and steam flow rate as well as tube wall temperature change with time. A detailed thermo-mechanical analysis of the superheater tubes makes it possible to identify the cause of premature high-temperature failures and aids greatly in the changes in tubing arrangement and improving start-up technology. This paper presents a thermal and strength analysis of a tube “double omega”, used in the steam superheaters in CFB boilers

  6. Thermomechanical CSM analysis of a superheater tube in transient state

    Science.gov (United States)

    Taler, Dawid; Madejski, Paweł

    2011-12-01

    The paper presents a thermomechanical computational solid mechanics analysis (CSM) of a pipe "double omega", used in the steam superheaters in circulating fluidized bed (CFB) boilers. The complex cross-section shape of the "double omega" tubes requires more precise analysis in order to prevent from failure as a result of the excessive temperature and thermal stresses. The results have been obtained using the finite volume method for transient state of superheater. The calculation was carried out for the section of pipe made of low-alloy steel.

  7. Oxidation rate in ferritic superheater materials

    International Nuclear Information System (INIS)

    Falk, I.

    1992-05-01

    On the steam side of superheater tubes, compact oxide layers are formed which have a tendency to crack and flake off (exfoliate). Oxide particles then travel with the steam and can give rise to erosion damage in valves and on turbine blades. In an evaluation of conditions in superheater tubes from Swedish power boilers, it was found that the exfoliation frequency for one material quality (SS 2218) was greater than for other qualities. Against this background, a literature study has been carried out in order to determine which mechanisms govern the build-up of oxide and the exfoliation phenomenon. The study reveals that the oxide morphology is similar on all ferritic steels with Cr contents up to 5%. and that the oxide properties can therefore be expected to be similar. The reason why the exfoliation frequency is greater for tubes of SS 2218 is probably that the tubes have been exposed to higher temperatures. SS 2218 (2.25 Cr) is normally used in a higher temperature range which is accompanied by improved strength data as compared with SS 2216 (1 Cr). The principal cause of the exfoliation is said to be stresses which arise in the oxide during the cooling-down process associated with shutdowns. The stresses give rise to longitudinal cracks in the oxide, and are formed as a result of differences in thermal expansion between the oxide and the tube material. In addition, accounts are presented of oxidation constants and growth velocities, and thickness and running time. These data constitute a valuable basis for practical estimates of the operating temperature in routine checks and investigations into damage in superheater tubes. (au)

  8. Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed to the fo......One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...... and the steel surface. Many studies have focused on specific parameters such as, deposit composition (KCl, K2SO4, K2CO3, etc.) or gas species such as HCl, SO2, H2O [4–6], however, more research is necessary to understand the interaction of deposits and gas mixtures with each other and metallic superheater...

  9. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  10. Probabilistic approach to determining the optimum replacement of a superheater stage in 680 MW coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Bos, Robert; Star, Ruud van der [Nuon Power Generation, Amsterdam (Netherlands)

    2009-07-01

    The boiler of the NUON power plant HW08 that went into operation in 1993 is designed as Benson boiler and mainly fired with hard coal. A creep-related tube failure occurred in the tertiary superheater that had been due to increased wall temperature caused by steam side formation of oxide layers. The theoretical lifetime of the components was calculated with the aid of the results of steam side oxide measurements and condition evaluation of the tertiary superheater with the aid of tube samples. The objective is to establish an operation and maintenance schedule for the desired operating lifetime of 300,000 hours. (orig.)

  11. Phase Identification and Internal Stress Analysis of Steamside Oxides on Plant Exposed Superheater Tubes

    DEFF Research Database (Denmark)

    Pantleon, Karen; Montgomery, Melanie

    2012-01-01

    During long-term, high-temperature exposure of superheater tubes in thermal power plants, various oxides are formed on the inner side (steamside) of the tubes, and oxide spallation is a serious problem for the power plant industry. Most often, oxidation in a steam atmosphere is investigated...... in laboratory experiments just mimicking the actual conditions in the power plant for simplified samples. On real plant-exposed superheater tubes, the steamside oxides are solely investigated microscopically. The feasibility of X-ray diffraction for the characterization of steamside oxidation on real plant......-exposed superheater tubes was proven in the current work; the challenges for depth-resolved phase analysis and phase-specific residual stress analysis at the inner side of the tubes with concave surface curvature are discussed. Essential differences between the steamside oxides formed on two different steels...

  12. Critical superheats upon boiling of dissociating liquids

    International Nuclear Information System (INIS)

    Kolykhan, L.I.; Solov'ev, V.N.

    1985-01-01

    The experimental data on critical superheats of dissociating liquids, i.e. nitrogen tetroxide and nitrine are presented (nitrine is the solution of nitrogen oxide in nitrogen tetroxide). The experiments with boiling N 2 O 4 have been carried out in the pressure range 0.1-3.0 MPa and with boiling nitrine within the pressure range 0.2-9.0 MPa. The experiments have revealed an anomalous dependence of critical superheats on pressure P, thus at P>=2.5 MPa the critical superheat values exceed the limiting ones, and at P=4.5 MPa this excess amounts to more than 16 K, essentially exceeding the errors of the experiments. The results for N 2 O 4 critical superheats agree with experimental data of other authors. Complex phenomena observed upon boiling of dissociating liquids require further theoretical and experimental studies

  13. Advanced steam cycles for light water reactors. Final report

    International Nuclear Information System (INIS)

    Mitchell, R.C.

    1975-07-01

    An appraisal of the potential of adding superheat to improve the overall LWR plant cycle performance is presented. The study assesses the economic and technical problems associated with the addition of approximately 500 0 F of superheat to raise the steam temperature to 1000 0 F. The practicality of adding either nuclear or fossil superheat to LWR's is reviewed. The General Electric Company Boiling Water Reactor (BWR) model 238-732 (BWR/6) is chosen as the LWR starting point for this evaluation. The steam conditions of BWR/6 are representative of LWR's. The results of the fossil superheat portion of the evaluation are considered directly applicable to all LWR's. In spite of the potential of a nuclear superheater to provide a substantial boost to the LWR cycle efficiency, nuclear superheat offers little promise of development at this time. There are difficult technical problems to resolve in the areas of superheat fuel design and emergency core cooling. The absence of a developed high integrity, high temperature fuel for operation in the steam/water environment is fundamental to this conclusion. Fossil superheat offers the potential opportunity to utilize fossil fuel supplies more efficiently than in any other mode of central station power generation presently available. Fossil superheat topping cycles evaluated included atmospheric fluidized beds (AFB), pressurized fluidized beds, pressurized furnaces, conventional furnaces, and combined gas/steam turbine cycles. The use of an AFB is proposed as the preferred superheat furnace. Fossil superheat provides a cycle efficiency improvement for the LWR of two percentage points, reduces heat rejection by 15 percent per kWe generated, increases plant electrical output by 54 percent, and burns coal with an incremental net efficiency of approximately 40 percent. This compares with a net efficiency of 36--37 percent which might be achieved with an all-fluidized bed fossil superheat plant design

  14. Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

    OpenAIRE

    Al Hajri, Mohammed; Malik, Anees U.; Meroufel, Abdelkader; Al-Muaili, Fahd

    2015-01-01

    Dissimilar metal weld (DMW) joint between alloyed steel (AS) and stainless steel (SS) failed at one of intermediate temperature superheater (ITSH) tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years) where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results o...

  15. Review about corrosion of superheaters tubes in biomass plants

    International Nuclear Information System (INIS)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-01-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

  16. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  17. Microscopical investigation of steamside oxide on X20CrMoV121 superheater tubes

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Hansson, Anette Nørgaard; Jensen, Søren A.

    2011-01-01

    X20CrMoV121 is a 12%Cr martensitic steel which has been used in power plants in Europe for many decades. Superheater tubes exposed for various durations up to 135,000 hours in power plants in Denmark at steam temperatures varying from 450 to 575°C were investigated. Light optical and scanning ele...... electron microscopy was used to investigate steamside oxide morphologies. At all temperatures there is a double layered oxide, however, the inner:outer oxide thickness is not always equal. At the lower steam temperature range of...

  18. Re-evaluation of superheat conditions postulated in NRC Information Notice 84-90

    International Nuclear Information System (INIS)

    Alsammarae, A.; Kruger, D.; Beutel, D.; Spisak, M.

    1994-01-01

    Information Notice 84-90, ''Main Steam Line Break Effect on Environmental Qualification of Equipment,'' describes a potential problem regarding existing plant analyses and Equipment Qualification (EQ) related to a postulated Main Steam Line Break (MSLB) with releases of superheated stream. This notice states that certain methodologies for computing mass and energy releases for a postulated MSLB did not account for heat transfer from the steam generator tube bundles if they were uncovered. Due to this potential change in the original environmental analysis, the EQ of various components may not consider the thermal environment which could result from superheated steam. Subsequent technical assessments may determine that the existing qualification basis for equipment/components does not envelop the postulated superheat condition. Corrective actions need to be taken to demonstrate that the affected equipment is qualified

  19. Superheater corrosion in biomass-fired power plants: Investigation of Welds

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Carlsen, B; Biede, O

    2002-01-01

    -fired Masnedø combined heat and power (CHP) plant to investigate corrosion at temperatures higher than that of the actual plant. The highest steam temperature investigated was 570°C. Various alloys of 12-22% chromium content were welded into this test loop. Their corrosion rates were similar and increased...... condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A test superheater was built into the straw...... with temperature. The mechanism of attack was grain boundary attack as a precursor to selective chromium depletion of the alloy. In addition welds coupling various tubes sections were also investigated. It was seen that there was preferential attack around those welds that had a high nickel content. The welds...

  20. Non-contact Measurement of Remaining Thickness of Corroding Superheater Tubes. Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Borggreen, Kjeld; Storesund, Jan

    2007-12-15

    is de-cohesion of the oxide from the metal tube. This de-cohesion is often caused by water absorbent salts at the oxide-metal interphase. - It is recommended to make the EMAT inspection as soon as possible after the stop of the plant, and not to clean the superheaters with water or condensing steam before the inspection. - Commercial calibration blocks with a thin artificial oxide are recommended to be used for calibration in the peak-to-peak detection mode and only for those EMAT systems capable of this detection mode. It is therefore recommended to make own calibration blocks for in-house calibration and for daily use

  1. Stress corrosion cracking in superheater and reheater austenitic tubing

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, R. Barry [Structural Integrity Associates, Inc., Charlotte, NC (United States); Bursik, Albert [PowerPlant Chemistry GmbH, Neulussheim (Germany)

    2011-02-15

    University 101 courses are typically designed to help incoming first-year undergraduate students to adjust to the university, develop a better understanding of the college environment, and acquire essential academic success skills. Why are we offering a special Boiler and HRSG Tube Failures PPChem 101? The answer is simple, yet very conclusive: - There is a lack of knowledge on the identification of tube failure mechanisms and for the implementation of adequate counteractions in many power plants, particularly at industrial power and steam generators. - There is a lack of knowledge to prevent repeat tube failures. The vast majority of BTF/HTF have been, and continue to be, repeat failures. It is hoped that the information about the failure mechanisms of BTF supplied in this course will help to put plant engineers and chemists on the right track. The major goal of this course is the avoidance of repeat BTF. This eights lesson is focused on Stress Corrosion Cracking in Superheater and Reheater Austenitic Tubing. (orig.)

  2. Nonlinear Superheat Control of a Refrigeration Plant using Backstepping

    DEFF Research Database (Denmark)

    Rasmussen, Henrik

    2008-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. The main idea is to control the superheat by the compressor speed and capacity by the refrigerant flow. A new low order nonlinear model of the evaporator is developed and used in a backstepping design...... of a nonlinear controller. The proposed method is validated by experimental results....

  3. Automatic Tuning of the Superheat Controller in a Refrigeration Plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Thybo, Claus; Larsen, Lars F. S.

    2006-01-01

    This paper proposes an automatic tuning of the superheat control in a refrigeration system using a relay method. By means of a simple evaporator model that captures the important dynamics and non-linearities of the superheat a gain-scheduling that compensates for the variation of the process gain...

  4. Fireside corrosion of superheaters/reheaters in advanced power plants

    Energy Technology Data Exchange (ETDEWEB)

    Syed, A.U.; Simms, N.J.; Oakey, J.E. [Cranfield Univ. (United Kingdom). Energy Technology Centre

    2010-07-01

    The generation of increasing amounts of electricity while simultaneously reducing environmental emissions (CO{sub 2}, SO{sub 2}, NO{sub x} particles, etc) has become a goal for the power industry worldwide. Co-firing biomass and coal in new advanced pulverised fuel power plants is one route to address this issue, since biomass is regarded as a CO{sub 2} neutral fuel (i.e. CO{sub 2} uptake during its growth equals the CO{sub 2} emissions produced during its combustion) and such new advanced power plants operate at higher efficiencies than current plants as a result of using steam systems with high temperatures and pressures. However, co-firing has the potential to cause significant operational challenges for such power plants as amongst other issues, it will significantly change the chemistry of the deposits on the heat exchanger surfaces and the surrounding gas compositions. As a result these critical components can experience higher corrosion rates, and so shorter lives, causing increased operational costs, unless the most appropriate materials are selected for their construction. This paper reports the results of a series of 1000 hour laboratory corrosion tests that have been carried out in controlled atmosphere furnaces, to assess the effect of biomass/coal co-firing on the fireside corrosion of superheaters/reheaters. The materials used for the tests were one ferritic alloy (T92), two austenitic alloys (347HFG and HR3C) and one nickel based alloy (alloy 625). Temperatures of 600 and 650 C were used to represent the metal temperatures in advanced power plants. During these exposures, traditional mass change data were recorded as the samples were recoated with the simulated deposits. After these exposures, cross-sections through samples were prepared using standard metallographic techniques and then analysed using SEM/EDX. Pre-exposure micrometer and post-exposure image analyser measurements were used so that the metal wastage could be calculated. These data are

  5. Adaptive Superheat Control of a Refrigeration Plant using Backstepping

    DEFF Research Database (Denmark)

    Rasmussen, Henrik

    2008-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. The new idea is to control the superheat by the compressor speed and capacity by the refrigerant flow. This gives a highly nonlinear transfer operator from compressor speed input to the superheat output....... A new low order nonlinear model of the evaporator is developed and used in a backstepping design of an adaptive nonlinear controller.  The stability of the proposed method is validated theoretically by Lyapunov analysis and experimental results shows the performance of the system for a wide range...

  6. Neural network for prediction of superheater fireside corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Makkonen, P. [Foster Wheeler Energia Oy, Karhula R and D Center, Karhula (Finland)

    1998-12-31

    Superheater corrosion causes vast annual losses to the power companies. If the corrosion could be reliably predicted, new power plants could be designed accordingly, and knowledge of fuel selection and determination of process conditions could be utilized to minimize superheater corrosion. If relations between inputs and the output are poorly known, conventional models depending on corrosion theories will fail. A prediction model based on a neural network is capable of learning from errors and improving its performance as the amount of data increases. The neural network developed during this study predicts superheater corrosion with 80 % accuracy at early stage of the project. (orig.) 10 refs.

  7. Neural network for prediction of superheater fireside corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Makkonen, P [Foster Wheeler Energia Oy, Karhula R and D Center, Karhula (Finland)

    1999-12-31

    Superheater corrosion causes vast annual losses to the power companies. If the corrosion could be reliably predicted, new power plants could be designed accordingly, and knowledge of fuel selection and determination of process conditions could be utilized to minimize superheater corrosion. If relations between inputs and the output are poorly known, conventional models depending on corrosion theories will fail. A prediction model based on a neural network is capable of learning from errors and improving its performance as the amount of data increases. The neural network developed during this study predicts superheater corrosion with 80 % accuracy at early stage of the project. (orig.) 10 refs.

  8. Nonlinear Superheat and Evaporation Temperature Control of a Refrigeration Plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Thybo, Claus; Larsen, Lars F. S.

    2006-01-01

    This paper proposes novel control of the superheat of the evaporator in a refrigeration system. A new model of the evaporator is developed and based on this model the superheat is transferred to a referred variable. It is shown that control of this variable leads to a linear system independent...... of the working point. The model also gives a method for control of the evaporation temperature. The proposed method is validated by experimental results....

  9. Simulasi Thermal Stress Pada Tube Superheater Package Boiler

    OpenAIRE

    Hamdani

    2013-01-01

    This project investigates the thermal stress behavior and the mechanisms of superheater tube failure with experimental method and numerical analysis. First of all the procedures for failure analysis were applied to determine the root cause of them. A visual assessment of boiler critical pressure parts was carried out, and then the failed tube is examined by nondestructive evaluation. For the numerical domain, initially the elastic solution for a superheater tube subjected to an internal press...

  10. CFD analysis of temperature imbalance in superheater/reheater region of tangentially coal-fired boiler

    Science.gov (United States)

    Zainudin, A. F.; Hasini, H.; Fadhil, S. S. A.

    2017-10-01

    This paper presents a CFD analysis of the flow, velocity and temperature distribution in a 700 MW tangentially coal-fired boiler operating in Malaysia. The main objective of the analysis is to gain insights on the occurrences in the boiler so as to understand the inherent steam temperature imbalance problem. The results show that the root cause of the problem comes from the residual swirl in the horizontal pass. The deflection of the residual swirl due to the sudden reduction and expansion of the flow cross-sectional area causes velocity deviation between the left and right side of the boiler. This consequently results in flue gas temperature imbalance which has often caused tube leaks in the superheater/reheater region. Therefore, eliminating the residual swirl or restraining it from being diverted might help to alleviate the problem.

  11. Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

    Directory of Open Access Journals (Sweden)

    Mohammed Al Hajri

    2015-04-01

    Full Text Available Dissimilar metal weld (DMW joint between alloyed steel (AS and stainless steel (SS failed at one of intermediate temperature superheater (ITSH tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results of the investigation point out the limitation of Carbides precipitation at the alloyed steel/welding interface. This is synonym of creep stage I involvement in the failure of ITSH. Improper post-welding operation and bending moment are considered as root causes of the premature failure.

  12. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  13. Fail-safety of the EBR-II steam generator system

    International Nuclear Information System (INIS)

    Chopra, P.S.; Stone, C.C.; Hutter, E.; Barney, W.K.; Staker, R.G.

    1976-01-01

    Fail-safe analyses of the EBR-II steam-generator system show that a postulated non-instantaneous leak of water or steam into sodium, through a duplex tube or a tubesheet, at credible leak rates will not structurally damage the evaporators and superheaters. However, contamination of the system and possible shell wastage by sodium-water reaction products may render the system inoperable for a period exceeding six months. This period would be shortened to three months if the system were modified by adding a remotely operated water dump system, a steam vent system, a secondary sodium superheater relief line, and a tubesheet leak-detection system

  14. Integrated boiler, superheater, and decomposer for sulfuric acid decomposition

    Science.gov (United States)

    Moore, Robert [Edgewood, NM; Pickard, Paul S [Albuquerque, NM; Parma, Jr., Edward J.; Vernon, Milton E [Albuquerque, NM; Gelbard, Fred [Albuquerque, NM; Lenard, Roger X [Edgewood, NM

    2010-01-12

    A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

  15. A fault tolerant superheat control strategy for supermarket refrigeration systems

    DEFF Research Database (Denmark)

    Vinther, Kasper; Izadi-Zamanabadi, Roozbeh; Rasmussen, Henrik

    2013-01-01

    , based on a maximum slope-seeking control method and only a single temperature sensor, is developed to drive the evaporator outlet temperature to a level that gives a suitable superheat of the refrigerant. The FTC strategy requires no a priori system knowledge or additional hardware and functions...

  16. Current Status of Superheat Spray Modeling With NCC

    Science.gov (United States)

    Raju, M. S.; Bulzan, Dan L.

    2012-01-01

    An understanding of liquid fuel behavior at superheat conditions is identified to be a topic of importance in the design of modern supersonic engines. As a part of the NASA's supersonics project office initiative on high altitude emissions, we have undertaken an effort to assess the accuracy of various existing CFD models used in the modeling of superheated sprays. As a part of this investigation, we have completed the implementation of a modeling approach into the national combustion code (NCC), and then applied it to investigate the following three cases: (1) the validation of a flashing jet generated by the sudden release of pressurized R134A from a cylindrical nozzle, (2) the differences between two superheat vaporization models were studied based on both hot and cold flow calculations of a Parker-Hannifin pressure swirl atomizer, (3) the spray characteristics generated by a single-element LDI (Lean Direct Injector) experiment were studied to investigate the differences between superheat and non-superheat conditions. Further details can be found in the paper.

  17. Nonlinear superheat and capacity control of a refrigeration plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Larsen, Lars F. S.

    2009-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. A new low order nonlinear model of the evaporator is developed and used in a backstepping design of a nonlinear controller. The stability of the proposed method is validated theoretically by Lyapunov...

  18. SEM Investigation of Superheater Deposits from Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Frandsen, Flemming; Hansen, Jørn

    2004-01-01

    , mature superheater deposit samples were extracted from two straw-fired boilers, Masnedø and Ensted, with fuel inputs of 33 MWth and 100 MWth, respectively. SEM (scanning electron microscopy) images and EDX (energy dispersive X-ray) analyses were performed on the deposit samples. Different strategies...

  19. Dual turbine power plant and method of operating such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1977-01-01

    A power plant including dual steam turbine-generators connected to pass superheat and reheat steam from a steam generator which derives heat from the coolant gas of a high temperature gas-cooled nuclear reactor is described. Associated with each turbine is a bypass line to conduct superheat steam in parallel with a high pressure turbine portion, and a bypass line to conduct superheat steam in parallel with a lower pressure turbine portion. Auxiliary steam turbines pass a portion of the steam flow to the reheater of the steam generator and drive gas blowers which circulate the coolant gas through the reactor and the steam source. Apparatus and method are disclosed for loading or unloading a turbine-generator while the other produces a steady power output. During such loading or unloading, the steam flows through the turbine portions are coordinated with the steam flows through the bypass lines for protection of the steam generator, and the pressure of reheated steam is regulated for improved performance of the gas blowers. 33 claims, 5 figures

  20. A drier unit for steam separators

    International Nuclear Information System (INIS)

    Peyrelongue, J.-P.

    1973-01-01

    Description is given of a drier unit adapted to equip a water separator mounted in a unit for treating a wet steam fed from a high pressure enclosure, so as to dry and contingently superheat said steam prior to injecting same into a turbine low pressure stage. This drier unit is constituted by at least a stack of separating sheets maintained in parallel relationship and at a slight angle with respect to the horizontal so as to allow the water provided by wet steam to flow toward a channel communicating with a manifold, and by means for guiding the steam between the sheets and evenly distributing it. This can be applied to steam turbines in nuclear power stations [fr

  1. Prevention of superheater corrosion caused by chlorine; Tulistimien kloorikorroosion estaeminen

    Energy Technology Data Exchange (ETDEWEB)

    Roppo, J. [Kvaerner Power Oy, Tampere (Finland)

    2006-12-19

    Combustion of CO{sub 2}-neutral fuels is becoming more attractive and common method to decrease CO2 emissions of energy production. Also well managed and controlled combustion of waste fractions compared to their landfilling produces much less greenhouse gas emissions. In combustion of these fuels in high efficiency power plants notably increased superheater corrosion risk is prevailing, mainly caused by chlorine. Typical such fuels are forest, agricultural and household residues, biological sludge's of pulp and paper industry and RDF made from separated municipal and industrial solid waste. The goal of the project is to develop clearly cheaper and more effective method to protect superheaters, which enables combustion of biomass and waste fuels with higher energy shares. Tests in pilot and full scale power plants will reveal the potential and applicability of the developed method for commercial use. (orig.)

  2. High-Temperature Graphitization Failure of Primary Superheater Tube

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Roy, H.; Mandal, N.; Shukla, A. K.

    2015-12-01

    Failure of boiler tubes is the main cause of unit outages of the plant, which further affects the reliability, availability and safety of the unit. So failure analysis of boiler tubes is absolutely essential to predict the root cause of the failure and the steps are taken for future remedial action to prevent the failure in near future. This paper investigates the probable cause/causes of failure of the primary superheater tube in a thermal power plant boiler. Visual inspection, dimensional measurement, chemical analysis, metallographic examination and hardness measurement are conducted as the part of the investigative studies. Apart from these tests, mechanical testing and fractographic analysis are also conducted as supplements. Finally, it is concluded that the superheater tube is failed due to graphitization for prolonged exposure of the tube at higher temperature.

  3. Improved superheater tubing material - Ti and Nb bearing austenitic steel

    International Nuclear Information System (INIS)

    Kinoshita, K.; Mimino, T.; Minegishi, I.

    1975-01-01

    A newly developed 18 Cr-8 Ni stainless steel modified with small amounts of Ti and Nb has considerably high stress-rupture strength and is considered to be suitable for superheater material for power boilers. Data for stress-rupture and creep for long times, the strength of welded joints, the changes of characteristics due to exposure to high temperatures, etc., are presented and discussed. Some investigations after trial services indicate that the experimental data are applicable to actual applications. (author)

  4. Preventing superheater corrosion by additives; Tulistimien kloorikorroosion estaeminen lisaeainein

    Energy Technology Data Exchange (ETDEWEB)

    Aho, M.; Vainikka, P. [VTT, Espoo (Finland); Skrifvars, B.J.; Yrjas, P. [Aabo Akademi, Process Chemistry, Turku (Finland)

    2006-12-19

    The new superheater protection methods enable combustion of demanding biomass with higher portions than at present. This benefit reduces CO{sub 2} emissions from energy production and the use of demanding biomass in energy production will extend replacing biowaste landfilling with strong CH{sub 4} formation. The results assist also to meet the goals of the use of logging residues in energy production in Finland. (orig.)

  5. Investigation of steam oxidation behaviour of TP347H FG Part 2: Exposure at 91 bar

    DEFF Research Database (Denmark)

    Jianmin, J; Montgomery, Melanie; Larsen, OH

    2005-01-01

    Tube specimens of TP347FG were exposed in a test superheater loop in a biomass plant in Denmark. The specimens were exposed to surface metal temperatures in the range of 455-568C, steam pressure of 91 bar and exposure duration of 3500 and 8700 hours. The oxide thickness and morphology was investi......Tube specimens of TP347FG were exposed in a test superheater loop in a biomass plant in Denmark. The specimens were exposed to surface metal temperatures in the range of 455-568C, steam pressure of 91 bar and exposure duration of 3500 and 8700 hours. The oxide thickness and morphology...

  6. Long term steam oxidation of TP 347H FG in power plants

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Korcakova, Leona; Hald, John

    2005-01-01

    The long term oxidation behaviour of TP 347H FG at ultra supercritical steam conditions was assessed by exposing the steel in test superheater loops in a Danish coal-fired power plant. The steamside oxide layer was investigated with scanning electron microscopy and energy dispersive Xray diffract......The long term oxidation behaviour of TP 347H FG at ultra supercritical steam conditions was assessed by exposing the steel in test superheater loops in a Danish coal-fired power plant. The steamside oxide layer was investigated with scanning electron microscopy and energy dispersive Xray...

  7. Operating experience of the EBR-II steam generating system

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Quilici, M.D.; Radtke, W.H.

    1981-01-01

    The Experimental Breeder Reactor II (EBR-II) is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C (820 F) and 8.62 MPa (1250 psi). The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. Safety and reliability are maximized by using duplex tubes and tubesheets. The performance of the system has been excellent and essentially trouble free. The operating experience of EBR-II provides confidence that the technology can be applied to commercial LMFBR's for an abundant supply of energy for the future. 5 refs

  8. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  9. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  10. Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

    Energy Technology Data Exchange (ETDEWEB)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-07-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

  11. Superheater fireside corrosion mechanisms in MSWI plants: Lab-scale study and on-site results

    Energy Technology Data Exchange (ETDEWEB)

    Brossard, J.M.; Chaucherie, X.; Nicol, F. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Diop, I. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France); Rapin, C.; Vilasi, M. [Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France)

    2011-06-15

    Combustion of municipal waste generates highly corrosive gases (HCl, SO{sub 2}, NaCl, KCl, and heavy metals chlorides) and ashes containing alkaline chlorides and sulfates. Currently, corrosion phenomena are particularly observed on superheater's tubes. Corrosion rates depend mainly on installation design, operating conditions i.e., gas and steam temperature and velocity of the flue gas containing ashes. This paper presents the results obtained using an innovative laboratory-scale corrosion unit, which simulates MSWI (Municipal Solid Waste Incineration) boilers conditions characterized by a temperature gradient at the metal tube in the presence of corrosive gases and ashes. The presented corrosion tests were realized on carbon steel at fixed metal temperature (400 C). The influence of the flue gas temperature, synthetic ashes composition, and flue gas flow pattern were investigated. After corrosion test, cross sections of tube samples were characterized to evaluate thickness loss and estimate corrosion rate while the elements present in corrosion layers were analyzed. Corrosion tests were carried out twice in order to validate the accuracy and reproducibility of results. First results highlight the key role of molten phase related to the ash composition and flue gas temperature as well as the deposit morphology, related to the flue gas flow pattern, on the mechanisms and corrosion rates. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1979-01-01

    In accordance with the present invention, a power plant includes a steam source to generate superheat and reheat steam which flows through a turbine-generator and an associated bypass system. A high-pressure and an intermediate-pressure turbine portion drive a first electrical generating means, and a low-pressure turbine portion drives a second electrical generating means. A first flow of superheat steam flows through the high-pressure portion, while a second flow of reheat steam flows through the intermediate and low-pressure portions in succession. Provision is made for bypassing steam around the turbine portions; in particular, one bypass means permits a flow of superheat steam from the steam source to the exhaust of the high-pressure portion, and another bypass means allows reheated steam to pass from the source to the exhaust of the low-pressure portion. The first and second steam flows are governed independently. While one of such flows is varied for purposes of controlling the rotational speed of the first generating means according to a desired speed, the other flow is varied to regulate a power plant variable at its desired level. (author)

  13. Remaining Life Estimation Of Secondary Superheater Outlet On Industrial Electrical Boiler

    International Nuclear Information System (INIS)

    Soedardjo; Andryansyah; Arhatari, B.D.; Natsir, Muhammad; Triyadi, Ari; Farokhi

    2001-01-01

    Remaining life estimation of secondary superheater header outlet (SSHO) on industrial electrical boiler has been carried out. Estimation conducted by the observation of microstructure cavitation development based on Neubauer and Wedel theory. The result is available for isolated cavitation development present yet. That Secondary Superheater Outlet component is in good condition after 14 years operated and predicted could be operated for 36 years again

  14. Single Temperature Sensor Superheat Control Using a Novel Maximum Slope-seeking Method

    DEFF Research Database (Denmark)

    Vinther, Kasper; Rasmussen, Henrik; Izadi-Zamanabadi, Roozbeh

    2013-01-01

    Superheating of refrigerant in the evaporator is an important aspect of safe operation of refrigeration systems. The level of superheat is typically controlled by adjusting the flow of refrigerant using an electronic expansion valve, where the superheat is calculated using measurements from...

  15. The EBR-II steam generating system - operation, maintenance, and inspection

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Longua, K.J.

    2002-01-01

    The Experimental Breeder Reactor II (EBR-II) has operated for 20 years at the Idaho National Engineering Laboratory near Idaho Falls. EBR-II is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. EBR-II has operated at a capacity factor over 70% in the past few years. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C and 8.62 MPa. The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. During the 20 years of operation, components of the steam generator have been subjected to a variety of inspections including visual, dimensional, and ultrasonic. One superheater was removed from service because of anomalous performance and was replaced with an evaporator which was removed, examined, and converted into a superheater. Overall operating experience of the system has been excellent and essentially trouble free. Inspections have not revealed any conditions that are performance or life limiting. (author)

  16. Field test results for steam oxidation of TP347H FG - growth of inner oxide

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Jianmin, Jia; Larsen, OH

    2005-01-01

    A series of field tests have been conducted with TP347H FG in test superheater loops in coal-fired and biomass fired boilers of steam pressure 256 and 91 bar respectively. The exposure times are from 3,500 to 30,000 hours and the temperature range is from 450-630¢XC. The morphology, composition...

  17. Design of Monju steam generator - with regard to maintenance and repair

    International Nuclear Information System (INIS)

    Takahashi, T.; Yamagishi, Y.; Mukaibo, R.

    2002-01-01

    The steam generator design of 'Monju' started in 1968 and since then, extensive research and design work has been done. 'Monju' steam generator consists of one evaporator and one superheater to each of the three independent cooling systems. Ultrasonic and eddy current tubing inspection devices have been developed for maintenance. And for failed tubes, welding or explosive plugging is applied. Following the completed safety review and the coming design and construction licensing, 'Monju' is expected to reach criticality in fiscal year 1990. (author)

  18. Effects of Different Fuel Specifications and Operation Conditions on the Performance of Coated and Uncoated Superheater Tubes in Two Different Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Wu, Duoli; Dahl, Kristian V.; Madsen, Jesper L.

    2018-01-01

    Fireside corrosionis a serious concern in biomass firing powerplants such that the efficiency of boilers is limited by high temperature corrosion. Application of protective coatings on superheater tubes is a possible solution to combat fireside corrosion. The current study investigates the corros......Fireside corrosionis a serious concern in biomass firing powerplants such that the efficiency of boilers is limited by high temperature corrosion. Application of protective coatings on superheater tubes is a possible solution to combat fireside corrosion. The current study investigates...... the corrosion performance of coated tubes compared to uncoated Esshete 1250 and TP347H tubes, which were exposed in two different biomass-fired boilers for one year. Data on the fuel used, temperature of the boilers, and temperature fluctuations are compared for the two boilers, and how these factors influence...... deposit formation, corrosion, and the stability of the coatings is discussed. The coatings (Ni and Ni2Al3) showed protective behavior ina wood-fired plant where the outlet steam temperature was 520 °C. However, at the plant that fired straw with an outlet steam temperature of 540 °C and where severe...

  19. Device for starting a steam generator by heating sodium in a reactor

    International Nuclear Information System (INIS)

    Nakano, Hisao.

    1975-01-01

    Object: To enhance cooperation between ventilation and steam conditions of turbine and ventilation condition relative to a superheater at the time of starting a plant using a fast breeder, and to enhance safety with respect to failure of heat transmission tubes at the time of start. Structure: In a device in which steam generated in an evaporator is fed to a high pressure turbine through a super-heater and an outlet steam of high pressure turbine is reheated by means of a re-heater and fed into a turbine on the side of low pressure to drive the turbine for power generation, opening and closing valves are mounted on outlet and inlet pipes, respectively, of the heat transmission pipe in the super heater, said outlet and inlet pipes being connected by a bypass pipe. Upstream side of the opening and closing valve on the inlet pipe and the downstream side of the opening and closing valve on the outlet pipe and connected by a bypass pipe in the re-heater and said bypass pipe in the re-heater is provided with a steam heat exchanger to be heated by steam in the outlet of the superheater, and a steam line in an auxiliary boiler is connected to the side of re-heater from the opening and closing valve on the heat transmission pipe in the re-heater. (Hanada, M.)

  20. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1977-01-01

    An electric power plant having a cross compound steam turbine and a steam source that includes a high temperature gas-cooled nuclear reactor is described. The steam turbine includes high and intermediate-pressure portions which drive a first generating means, and a low-pressure portion which drives a second generating means. The steam source supplies superheat steam to the high-pressure turbine portion, and an associated bypass permits the superheat steam to flow from the source to the exhaust of the high-pressure portion. The intermediate and low-pressure portions use reheat steam; an associated bypass permits reheat steam to flow from the source to the low-pressure exhaust. An auxiliary turbine driven by steam exhausted from the high-pressure portion and its bypass drives a gas blower to propel the coolant gas through the reactor. While the bypass flow of reheat steam is varied to maintain an elevated pressure of reheat steam upon its discharge from the source, both the first and second generating means and their associated turbines are accelerated initially by admitting steam to the intermediate and low-pressure portions. The electrical speed of the second generating means is equalized with that of the first generating means, whereupon the generating means are connected and acceleration proceeds under control of the flow through the high-pressure portion. 29 claims, 2 figures

  1. CLUMPED LIGHT WATER MODERATED UO$sub 2$ SUPERHEAT CRITICALS. PART II. ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    Petersen, G. T.

    1963-11-15

    Critical and subcritical reactivity measurements on an EVESR-type core, using EVESR UO/sub 2/ superheat fuel elements, are analyzed in order to obtain a physics design model for use in the EVESR. (T.F.H.)

  2. Survey of the current state of knowledge of incipient boiling superheat in sodium

    International Nuclear Information System (INIS)

    Greer, B.

    1979-01-01

    Superheat data obtained by various investigators indicate that many parameters affect this phenomenon. Controlling parameters appear to be inert gas concentration, oxide concentration, system pressure, pressure-temperature history, rate of temperature rise, heat flux, flow rate, operating time on the system, surface conditions, and radiation. Of these, the two believed most influential in controlling incipient boiling superheat are the inert gas concentration and oxide concentration. Experimental results for the heat flux and rate of temperature rise appear to be the most inconsistent

  3. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  4. Evaluation of materials' corrosion and chemistry issues for advanced gas cooled reactor steam generators using full scale plant simulations

    International Nuclear Information System (INIS)

    Woolsey, I.S.; Rudge, A.J.; Vincent, D.J.

    1998-01-01

    Advanced Gas Cooled Reactors (AGRS) employ once-through steam Generators of unique design to provide steam at approximately 530 degrees C and 155 bar to steam turbines of similar design to those of fossil plants. The steam generators are highly compact, and have either a serpentine or helical tube geometry. The tubes are heated on the outside by hot C0 2 gas, and steam is generated on the inside of the tubes. Each individual steam generator tube consists of a carbon steel feed and primary economiser section, a 9%Cr steel secondary economiser, evaporator and primary superheater, and a Type 316L austenitic stainless steel secondary superheater, all within a single tube pass. The multi-material nature of the individual tube passes, the need to maintain specific thermohydraulic conditions within the different material sections, and the difficulties of steam generator inspection and repair, have required extensive corrosion-chemistry test programmes to ensure waterside corrosion does not present a challenge to their integrity. A major part of these programmes has been the use of a full scale steam generator test facility capable of simulating all aspects of the waterside conditions which exist in the plant. This facility has been used to address a wide variety of possible plant drainage/degradation processes. These include; single- and two-phase flow accelerated corrosion of carbon steel, superheat margins requirements and the stress-corrosion behaviour of the austenitic superheaters, on-load corrosion of the evaporator materials, and iron transport and oxide deposition behaviour. The paper outlines a number of these, and indicates how they have been of value in helping to maintain reliable operation of the plant. (author)

  5. Development of a nuclear steam generator system for gas-cooled reactors for application in oil sands extraction

    International Nuclear Information System (INIS)

    Smith, J.; Hart, R.; Lazic, L.

    2009-01-01

    Canada has vast energy reserves in the Oil Sands regions of Alberta and Saskatchewan. Present extraction technologies, such as strip mining, where oil deposits are close to the surface, and Steam Assisted Gravity Drainage (SAGD) technologies for deeper deposits consume significant amounts of energy to produce the bitumen and upgraded synthetic crude oil. Studies have been performed to assess the feasibility of using nuclear reactors as primary energy sources to produce, in particular the steam required for the SAGD deeper deposit extraction process. Presently available reactors fall short of meeting the requirements, in two areas: the steam produced in a 'standard' reactor is too low in pressure and temperature for the SAGD process. Requirements can be for steam as high as 12MPa pressure with superheat; and, 'standard' reactors are too large in total output. Ideally, reactors of output in the range of 400 to 500 MWth, in modules are better suited to Oil Sands applications. The above two requirements can be met using gas-cooled reactors. Generally, newer generation gas-cooled reactors have been designed for power generation, using Brayton Cycle gas turbines run directly from the heated reactor coolant (helium). Where secondary steam is required, heat recovery steam generators have been used. In this paper, a steam generating system is described which uses the high temperature helium from the reactor directly for steam generation purposes, with sufficient quantities of steam produced to allow for SAGD steam injection, power generation using a steam turbine-generator, and with potential secondary energy supply for other purposes such as hydrogen production for upgrading, and environmental remediation processes. It is assumed that the reactors will be in one central location, run by a utility type organization, providing process steam and electricity to surrounding Oil Sands projects, so steam produced is at very high pressure (12 MPa), with superheat, in order to

  6. Steam drums

    International Nuclear Information System (INIS)

    Crowder, R.

    1978-01-01

    Steam drums are described that are suitable for use in steam generating heavy water reactor power stations. They receive a steam/water mixture via riser headers from the reactor core and provide by means of separators and driers steam with typically 0.5% moisture content for driving turbines. The drums are constructed as prestressed concrete pressure vessels in which the failure of one or a few of the prestressing elements does not significantly affect the overall strength of the structure. The concrete also acts as a radiation shield. (U.K.)

  7. Detection and Repair of Ligament Cracks in a 109mm Thick Superheater Outlet Header

    International Nuclear Information System (INIS)

    Day, Peter

    2006-01-01

    Conventional thermal power station boilers are constructed of drums and a series of headers which are interconnected with many hundreds of tubes. Typically feed water enters the boiler at about 250 deg C at a pressure of around 250 bar with steam outlet temperatures of 540 deg C and a pressure of 170 bar. Superheater outlet headers may be subjected to quite arduous conditions during service. Not only are they exposed to high pressure stresses but also to high thermal stresses due to varying thermal gradients through the section thickness particularly at start up and during two shift operation. The area that is exposed to the greatest thermal gradients is the narrow ligament that exists between the tube hole penetrations in the header bore. In the mid the 1980's industry wide surveys found cracking in a large percentage (25-50%) of headers after 15 years of service. Detection and sizing of ligament cracking and estimates of the rate of growth are therefore a major consideration especially in plant that is two shifted. In order to manage the risk both remote visual and ultrasonic inspection are performed during each major unit overhaul. Conclusion: Ultrasonic techniques used for this inspection need to be carefully evaluated with respect to their effectiveness. Conventional pulse echo is capable of detection but using for example a technique such as AS2207 level 1 will not show the defect size. Time of flight diffraction has shown itself to be effective in accurately sizing ligament cracking. However the complex geometry of header ligaments appears to cause a narrowing of the beam with the effect that crack tip responses can be concentrated at the centre of the ligament. Therefore great care needs to be taken during data interrogation because errors in sizing can occur. Wherever possible both 'B' and 'D' scan data should be collected. It appears that the greatest accuracy is obtained with respect to defect growth from the B scan image. With respect to the welding a

  8. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  9. Selling steam

    International Nuclear Information System (INIS)

    Zimmer, M.J.; Goodwin, L.M.

    1991-01-01

    This article addresses the importance of steam sales contract is in financing cogeneration facilities. The topics of the article include the Public Utility Regulatory Policies Act provisions and how they affect the marketing of steam from qualifying facilities, the independent power producers market shift, and qualifying facility's benefits

  10. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  11. Steam condenser

    International Nuclear Information System (INIS)

    Masuda, Fujio

    1980-01-01

    Purpose: To enable safe steam condensation by providing steam condensation blades at the end of a pipe. Constitution: When high temperature high pressure steam flows into a vent pipe having an opening under water in a pool or an exhaust pipe or the like for a main steam eacape safety valve, non-condensable gas filled beforehand in the steam exhaust pipe is compressed, and discharged into the water in the pool. The non-condensable gas thus discharged from the steam exhaust pipe is introduced into the interior of the hollow steam condensing blades, is then suitably expanded, and thereafter exhausted from a number of exhaust holes into the water in the pool. In this manner, the non-condensable gas thus discharged is not directly introduced into the water in the pool, but is suitable expanded in the space of the steam condensing blades to suppress extreme over-compression and over-expansion of the gas so as to prevent unstable pressure vibration. (Yoshihara, H.)

  12. Contamination prevention of superheaters and reheaters during initial startup and operation

    International Nuclear Information System (INIS)

    Gabrielli, F.; Sylvester, W.R.; Thimot, G.W.

    1976-01-01

    The general precautions that should be taken to minimize the potential for harmful contamination or oxygen corrosion of power plant superheaters and reheaters during the period from field storage through operation are discussed and summarized. Present boiler industry start-up and operating practices intended to minimize the introduction of solids to the superheater are, as proven by experience, adequate to avoid contamination-related problems. No basic changes to general industry practice are necessary. What is needed, however, is a continuing awareness of the potential for contamination-related problems so that in the specific application of these practices all likely sources of contamination will be considered

  13. Composite electric generator equipped with steam generator for heating reactor coolant

    International Nuclear Information System (INIS)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

    1997-01-01

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  14. Phase identification and internal stress analysis of steamside oxides on superheater tubes by means of X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Pantleon, Karen; Montgomery, Melanie [Technical Univ. of Denmark, Lyngby (Denmark). Inst. of Manufacturing Engineering and Management

    2005-05-01

    For superheater tubes, the adherence of the inner steamside oxide is especially important as spallation of this oxide results in a) blockage of loops which cause insufficient steam flow through the superheaters and subsequently overheating and tube failure and b) spalled oxide can cause erosion of turbine blades. Oxide spallation is a serious problem for austenitic steels where the significant differences of the thermal expansion coefficients of steel and oxide cause relatively high thermal stresses. Usually, various oxides layered within the scale are suggested from microscopical observations of the morphology and/or topography of the oxide scale accompanied by the analysis of chemical elements present. Reports about the application of X-ray diffraction on the study of steamside oxide formation are very scarce in literature. If applied at all, XRD-studies are restricted to ideally flat samples oxidized under laboratory conditions, but relation to real operating conditions and the effect of the real sample geometry is missing. Within the frame of the project, steamside oxides on plant exposed components of ferritic/ martensitic X20CrMoV12-1 as well as fine- and coarse-grained austenitic TP347H were studied by means of X-ray diffraction. Depth dependent phase analysis on sample segments cut from the tubes was carried out by means of grazing incidence diffraction and, in order to obtain information from a larger depth, conventional XRD was combination with stepwise mechanical removal of the steamside oxides. After each removal step phase analysis was performed both on the segments and on the removed powders. Phase specific stress analysis was carried out on rings cut from the tube. Results show that steamside oxides on X20CrMoV12-1 consist of pure Hematite at the surface followed by a relatively thick layer of pure Magnetite. Both phases are under relatively high tensile stresses. While the phase composition of the Hematite layer appears to be the same for all

  15. Theoretical study on a multivariate feedback control of a sodium-heated steam generator

    International Nuclear Information System (INIS)

    Takahashi, R.; Maruyama, Y.; Oikawa, T.

    1984-01-01

    This paper applies the connection of a multivariate feedback controller with a state estimator to a 1-MW sodium-heated steam generator for LMFBR theoretically, to obtain a control strategy which emphasizes, from the view point of safety and availability of the FBR plant, that a superheat of 30 0 C should be required for the evaporator steam. This involves a trial to study the feasibility for the estimation of such an inaccessible variable as the dry-out location of tubes and utilize the state estimate to design a feedback controller of steam generators. The Kalman filter tested was found to generate reasonable estimates of the transient process variables of the steam generator and can provide a major advantage of regulating steam condition of the system even in the presence of contamination by a rather high level of measurement noise in the view point of economic uses of micro- and/or minicomputers. (orig.)

  16. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Bhattacharya, Sova; Amir, Q.M.; Kannan, C.; Mahapatra, S.B.

    2000-01-01

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  17. Superheater fouling in a BFB boiler firing wood-based fuel blends

    NARCIS (Netherlands)

    Stam, A.F.; Haasnoot, K.; Brem, Gerrit

    2014-01-01

    Four different fuel blends have been fired in a 28 MWel BFB. Wood pellets (test 0) were not problematic for about ten years, contrary to a mixture of demolition wood, wood cuttings, compost overflow, paper sludge and roadside grass (test 1) which caused excessive fouling at a superheater bundle

  18. Review of Development Status of Nuclear Superheat; Expose sur l'etat actuel des travaux concernant la surchauffe nucleaire; Obzor razrabotki voprosa o yadernykh peregrevatelyakh; Estudio de los progresos realizados en niateria de sobrecalentamiento nuclear

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, D. H.; Pennington, R. T. [General Electric Company, San Jose, CA (United States)

    1963-10-15

    The General Electric Company has been actively engaged in development work on nuclear superheat from light-water-moderated reactors since 1959, at which time the Company-financed Superheat Advance Demonstration Experiment (SADE) produced the first nuclear superheated steam in the United States. The current status of nuclear superheat is divided into two major categories. The first is a description of the three major superheat fuel irradiation facilities used by the General Electric Company, and the second is a description of the two major development programme activities with an up-to-date review of the significant superheat development results. 1. Major development facilities: (a) A brief description is given of the Superheat Advance Demonstration Experiment (SADE) utilized in the Vallecitos Boiling Water Reactor (VBWR), with tables of operating conditions, fuel elements irradiated during the period between May 1959, and June 1962, and a discussion of significant experimental results. (b) A brief description is given of the Expanded Superheat Advance Demonstration Experiment (E-SADE) in operation in the Vallecitos Boiling Water Reactor, with tables of operating conditions, fuel elements irradiated in the E-SADE facility and a discussion of the significant development results. (c) A brief description is given of the Empire States Atomic Development Associates-Vallecitos Experimental Superheat Reactor (ESADA-VESR), list of expected operated conditions including design conditions of the initial superheat core loading, and a report on the current status of construction. 2. Major superheat development programme activities: (a) A brief description is given of the United States Atomic Energy Commission (USAEC) sponsored Nuclear Superheat Project which has been in progress at the San Jose site of the General Electric Company since July 1959 A brief description of the individual tasks is given with tables giving significant development results in the areas of superheat

  19. A Stochastic mesoscopic model for predicting the globular grain structure and solute redistribution in cast alloys at low superheat

    International Nuclear Information System (INIS)

    Nastac, Laurentiu; El Kaddah, Nagy

    2012-01-01

    It is well known that casting at low superheat has a strong influence on the solidification morphology and macro- and microstructures of the cast alloy. This paper describes a stochastic mesoscopic solidification model for predicting the grain structure and segregation in cast alloy at low superheat. This model was applied to predict the globular solidification morphology and size as well as solute redistribution of Al in cast Mg AZ31B alloy at superheat of 5°C produced by the Magnetic Suspension Melting (MSM) process, which is an integrated containerless induction melting and casting process. The castings produced at this low superheat have fine globular grain structure, with an average grain size of 80 μm, which is about 3 times smaller than that obtained by conventional casting techniques. The stochastic model was found to reasonably predict the observed grain structure and Al microsegregation. This makes the model a useful tool for controlling the structure of cast magnesium alloys.

  20. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  1. The Phenomenon of Superheat of Liquids: In Memory of Vladimir P. Skripov

    Science.gov (United States)

    Skripov, P. V.; Skripov, A. P.

    2010-05-01

    This article is devoted to the memory of Vladimir P. Skripov (1927-2006). He has received worldwide recognition for his monograph on metastable liquids published in 1972 (the English edition was published in 1974). We briefly discuss some studies deal with the phenomenon of attainable superheat of liquids and with measurements of thermophysical properties of liquids under conditions of a moderate degree of superheat. Main attention is paid to the studies performed by V.P. Skripov and his research group in the 1960s and 1970s. Experimental methods which provided break-throughs in research on both spontaneous boiling-up kinetics and substance properties (the specific volume, isobaric heat capacity, ultrasound speed, and viscosity) in super-heated states are presented.

  2. Evaporator Superheat Control With One Temperature Sensor Using Qualitative System Knowledge

    DEFF Research Database (Denmark)

    Vinther, Kasper; Hillerup Lyhne, Casper; Baasch Sørensen, Erik

    2012-01-01

    This paper proposes a novel method for superheat control using only a single temperature sensor at the outlet of the evaporator, while eliminating the need for a pressure sensor. An inner loop controls the outlet temperature and an outer control loop provides a reference set point, which is based...... filling of the evaporator, with only one temperature sensor. No a priori model knowledge was used and it is anticipated that the method is applicable on a wide variety of refrigeration systems....

  3. Effective new chemicals to prevent corrosion due to chlorine in power plant superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Martti Aho; Pasi Vainikka; Raili Taipale; Patrik Yrjas [VTT, Jyvaeskylae (Finland)

    2008-05-15

    Firing or co-firing of biomass in efficient power plants can lead to high-temperature corrosion of superheaters due to condensation of alkali chlorides into superheater deposits. Corrosion can be prevented if a significant portion of the alkali chlorides present in the flue gases is destroyed before reaching the superheaters. The alkali capturing power of aluminium and ferric sulphates was determined in a pilot-scale fluidised bed (FB) reactor. The reagents were added in solution, through a spraying nozzle, to the upper part of the freeboard. Both reagents, at economical dosages, fast and effectively destroyed the alkali chlorides by producing sufficient SO{sub 3} for the sulphation. Both the mass flow rate and type of sulphate affected the sulphation ability. Thus, the cation, too, plays a role in the reaction. The required chemical dosage is not directly proportional to the S{sub reagent}/Cl{sub 2fuel} ratio because alkali chlorides must compete with calcium and magnesium oxides and probably also with alkali oxides for the available SO{sub 3}. 17 refs., 16 figs., 1 tab.

  4. High-Speed Imaging of Explosive Droplet Boiling at the Superheat Limit

    Science.gov (United States)

    Ferris, F. Robert; Hermanson, Jim; Asadollahi, Arash; Esmaeeli, Asghar

    2017-11-01

    The explosive boiling processes of droplets of diethyl ether (1-2 mm in diameter) at the superheat limit were examined both experimentally and computationally. Experimentally, droplet explosion was studied using a heated bubble column to bring the test droplet to the superheat limit. The droplet fluid was diethyl ether (superheat limit 147 C at 1 bar) with immiscible glycerol employed as the heated host fluid. Tests were carried out at pressures between 0.5 and 4 bar absolute. The pressure rise associated with the explosive boiling event was captured using a piezoelectric quartz pressure transducer with a 1 MHz DAQ system. High-speed imaging of the interfacial behavior during explosive boiling was performed using a Phantom v12.1 camera at a frame rate of up to one million frames per second with the droplets illuminated by diffuse back-lighting. The imaging reveals features of the Rayleigh-Taylor instability at the vapor-liquid interface resulting from the unstable boiling process. Computationally, Direct Numerical Simulations are performed at Southern Illinois University Carbondale to compliment the experimental tests. NSF Award Number 1511152.

  5. Fabrication and inspection development for CRBRP steam generators

    International Nuclear Information System (INIS)

    McClung, R.W.; Slaughter, G.M.; Spalaris, C.N.; Lillie, A.F.

    1975-09-01

    One of the critical nonnuclear elements of the CRBRP is the steam generator that transfers the heat from the sodium system to the high-pressure steam system but must maintain integrity and separation of the two fluids. The construction material is 2 1 / 4 Cr--1 Mo alloy steel with high-purity (e.g. vacuum arc remelt) material being used for the tubing and tubesheets. For confidence in successful manufacturing of the several evaporator and superheater modules, key development activities are under way (1) for procurement of high-quality components, (2) to assure proper assembly (with emphasis on welding), and (3) to assure that adequate nondestructive testing methods are available to examine the units. (auth)

  6. Steam oxidation of X20CrMoV121: Comparison of laboratory exposures and in situ exposure in power plants

    DEFF Research Database (Denmark)

    Montgomery, M.; Hansson, A. N.; Vilhelmsen, T.

    2012-01-01

    X20CrMoV121 is a 12% Cr martensitic steel which has been used in power plants in Europe for many decades. Specimens have been removed from superheater tubes to investigate long‐term exposure with respect to steam oxidation. These tubes have been exposed for various durations up to 135 000 h...... in power plants in Denmark at steam temperatures varying from 450–565 °C. This paper collates the data, compares oxide morphologies and assesses to what extent parabolic kinetics can be used to describe the oxidation rate. The steam oxidation behaviour has been investigated in the laboratory in an Ar‐46%H2...

  7. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  8. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  9. Steam turbine cycle

    International Nuclear Information System (INIS)

    Okuzumi, Naoaki.

    1994-01-01

    In a steam turbine cycle, steams exhausted from the turbine are extracted, and they are connected to a steam sucking pipe of a steam injector, and a discharge pipe of the steam injector is connected to an inlet of a water turbine. High pressure discharge water is obtained from low pressure steams by utilizing a pressurizing performance of the steam injector and the water turbine is rotated by the high pressure water to generate electric power. This recover and reutilize discharged heat of the steam turbine effectively, thereby enabling to improve heat efficiency of the steam turbine cycle. (T.M.)

  10. Dynamic performance investigation of once-through-type steam generator for NPP using a large-scale model

    International Nuclear Information System (INIS)

    Kats, F.M.; Ostrovskij, L.A.; Ehskin, N.B.

    1985-01-01

    An experimental bench is described as well as the results of dynamic performance investigation of mass- and heat transfer of the once-through type steam generator for the NPP with weak superheat. Coolant for the primary and secondary circuit is water. Under investigation conditions the possibility of changin.o primary and secondary circuit temperatures has been supphed as well as the primary circuit flow rate and the secondary circuit pressure changes. Transients for differen.t operating conditions are considered. The possibility for construction of the steam generator automatic control system is based

  11. Microstructural investigation of the oxide formed on TP 347H FG during long-term steam oxidation

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Danielsen, Hilmar Kjartansson; Grumsen, Flemming Bjerg

    2010-01-01

    The long-term oxidation behaviour of TP347H FG in ultra supercritical steam conditions was assessed by exposing the steel in test superheater loops in a Danish coal-fired power plant and characterising the oxide layer with reflective light and electron microscopy. Double layered oxide scales formed...... during steam oxidation. TEM investigations reveal that the inner oxide layer consists of particles of metallic Ni/Fe and Fe-Cr spinel in the interior of the former alloy grains and a compact layer of Fe-Cr spinel and Cr2O3 along the former alloy grain boundaries. The morphology suggests that the inner...

  12. Dual turbine power plant and a reheat steam bypass flow control system for use therein

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1977-01-01

    An electric power plant having dual turbine-generators connected to a steam source that includes a high temperature gas cooled nuclear reactor is described. Each turbine comprises a high pressure portion operated by superheat steam and an intermediate-low pressure portion operated by reheat steam; a bypass line is connected across each turbine portion to permit a desired minimum flow of steam from the source at times when the combined flow of steam through the turbine is less than the minimum. Coolant gas is propelled through the reactor by a circulator which is driven by an auxiliary turbine which uses steam exhausted from the high pressure portions and their bypass lines. The pressure of the reheat steam is controlled by a single proportional-plus-integral controller which governs the steam flow through the bypass lines associated with the intermediate-low pressure portions. At times when the controller is not in use its output signal is limited to a value that permits an unbiased response when pressure control is resumed, as in event of a turbine trip. 25 claims, 2 figures

  13. Studying the processes of sodium-water interaction in the BOR-60 reactor micromodule steam generator

    International Nuclear Information System (INIS)

    Tsykanov, V.A.; Antipin, G.K.; Borisov, V.V.

    1981-01-01

    Main results of experimental studies of emergency regimes of micromodule steam generator (MSG) at small and big leaks of water into sodium, realized using the 30 MW MSG, operating in the BOR-o0 reactor, are considered. The aims of the study are as follows: the modelling of macroleak in ''Nadja'' steam generator for the BN-350 reactor; testing the conceptions of alarm signalling and MSG protection; testing under real conditions of new perspective systems of leak detection; gaining the experimence and development of the ways to eliminate the consequences of accident caused by big water leak into sodium; accumulation of knowledge on restoration of MSG operating ability after accident; experimental test of calculational techniques for big leak accidents to use them in future for calculational studies of similar situations at other reactors equipped with sodium-water steam generators; refinement of characteristics of hydrodynamic and thermal effects interaction zone for big leak in real circuit during the plant operation. A series of experiments with the imitation of water leak into sodium by means of argon and steam supply through injection devices, located before the steam superheater module of one of the sections and between evaporator module of the same section, is conducted. The range of steam flow rate is 0.02-0.45 g/s. Duration of steam supply is 100-400 s. A conclusion is made that the results obtained can be used for steam generator of the BN-350 reactor [ru

  14. Non-contact Measurement of Remaining Thickness of Corroding Superheater Tubes. Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    Borggreen, Kjeld; Storesund, Jan

    2006-10-15

    Corrosion of superheaters has become a severe problem in many biomass boilers and incineration plants. This new situation calls for frequent tube wall thickness testing of the superheaters during very short shut-downs. To meet this demand Electro Magnetic Acoustic Transducer (EMAT) candidates as substitute for conventional manually operated contact UT-transducers. The EMAT can contactlessly generate an ultrasonic wave in the interphase between the external oxide and the metal. This means that measurements can be undertaken much quicker and with a much higher coverage simultaneously, without preceding blast operations. It is the aim of the project to demonstrate the usefulness of two simple EMAT systems, Panametrics and Sonatest, for fast and reliable tube thickness inspections in difficult-to-access superheater sections. The present Phase 1 of the project involves testing of the performance of the two systems in laboratory with the following results: 1. Both instruments work well on plate, tube, and pipe samples assuming the presence of an external oxide layer formed at a temperature above approximately 400 deg C. 2. Both instruments work well on all types of ferritic and martensitic steels but not on austenitic steels. 3. Both instruments work well independent of the thickness of the active oxide layer. 4. Both instruments work well independent of tube diameter, wall thickness, and sample width. 5. Both instruments work well over a very large range of wall thicknesses. Minimum tube wall thickness is less than 1.8 mm. 6. The tolerable lift-off (free distance between transducer and tube surface) is 2.4 - 3.0 mm for Panametrics system and 3.6 - 4.8 mm for Sonatest's system. The tolerable lift-off is a measure of the thickness of ash deposits, which can be tolerated on the tube surface as well as the misplacement, which can be tolerated in case of remote tube testing. 7. The tolerable off-set between tube axis and probe axis is very large for both instruments (10

  15. Determination of the concentration profile of chemical elements in superheater pipes

    International Nuclear Information System (INIS)

    Aldape U, F.; Aspiazu F, J.

    1986-05-01

    This work has for object to determine the profile of concentration of chemical elements at trace level in a superheater pipe of Thermoelectric Plants using the X-ray emission spectroscopy technique induced by protons coming from the Accelerator of the Nuclear Center. In the X-ray detection, a Si Li detector was used. The technique was chosen because it allows a multielemental analysis, of high sensitivity and precision. The results can help to understand the problems that are had in the change of flexibility or of corrosion. This will be from utility to the Federal Electricity Commission (CFE). (Author)

  16. Failure Investigation of Radiant Platen Superheater Tube of Thermal Power Plant Boiler

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Mandal, A.; Roy, H.

    2015-04-01

    This paper highlights a case study of typical premature failure of a radiant platen superheater tube of 210 MW thermal power plant boiler. Visual examination, dimensional measurement and chemical analysis, are conducted as part of the investigations. Apart from these, metallographic analysis and fractography are also conducted to ascertain the probable cause of failure. Finally it has been concluded that the premature failure of the super heater tube can be attributed to localized creep at high temperature. The corrective actions has also been suggested to avoid this type of failure in near future.

  17. Properties of thick welded joints on superheater collectors made from new generation high alloy martensitic creep-resisting steels for supercritical parameters

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, Janusz; Zielinski, Adam [Institute for Ferrous Metallurgy, Gliwice (Poland); Pasternak, Jerzy [Boiler Engineering Company RAFAKO S.A., Raciborz (Poland)

    2010-07-01

    The continuously developing power generation sector, including boilers with supercritical parameters, requires applications of new creep-resistant steel grades for construction of boilers steam superheater components. This paper presents selected information, experience within the field of research and implementation of a new group of creep-resistant as X10CrMoVNb9-1(P91), X10CrWMoVNb9-2(P92) and X12CrCoWVNb12-2-2(VM12) grades, containing 9-12%Cr. During welding and examination process the results of mechanical properties, requested level for base material and welded joints, as well as: tensile strength, impact strength and technological properties have been evaluated. Additional destructive examinations, with evaluation of structure stability, hardness distribution, for base material and welded joints after welding, heat treatment, again process have been determined. Recommendations due to the implementation influence of operating parameters of the main boiler components are part of this paper. (orig.)

  18. Steaming ahead

    International Nuclear Information System (INIS)

    Anon.

    1997-01-01

    An example of the development of geothermal power in Indonesia is described. Wells are being drilled into the Salak volcano on Java, about 60km south of Jakarta. These let out high pressure hot water trapped 1 to 3km below the surface which can be flashed into steam for driving turbines. The hot water field has already produced 110MW of power since 1994 and is currently being expanded to 330MW. Some details of the drilling and civil engineering are given. Since Indonesia sits on the edge of giant tectonic boundary known as the ''Pacific ring of fire'', the potential for further development is enormous. Ultimately volcanic activity could release an estimated 27,000MW capacity. More realistically, 2,000MW of crustal power by 2020 is spoken of. (UK)

  19. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  20. A process for superheating steam in a nuclear power station circuit and device for putting in operation this process

    International Nuclear Information System (INIS)

    Monteil, Marcel; Forestier, Jean; Leblanc, Bernard; Monteil, Pierre

    1975-01-01

    A process is described for superheating steam in a nuclear power station circuit, comprising a turbine with a high pressure chamber and a low pressure chamber. It consists in superheating the steam between the high and low pressure chambers of the turbine by using as heating fluid water under pressure at vaporisation temperature, directly taken from the recirculation or circulation flow water of the reactor or of the steam generators. The process is adapted to a pressurised water reactor using a once-through steam generator comprising in succession an economiser, a vaporiser and a superheater, the superheating water being taken at the vaporiser intake. It is also adapted for a boiling water reactor, in that the water is taken directly from the reactor vessel and at a suitable level in the recirculation water [fr

  1. Can the lifetime of the superheater tubes be predicted according to the fuel analyses? Assessment from field and laboratory data

    Energy Technology Data Exchange (ETDEWEB)

    Salmenoja, K. [Kvaerner Pulping Oy, Tampere (Finland)

    1998-12-31

    Lifetime of the superheaters in different power boilers is more or less still a mystery. This is especially true in firing biomass based fuels (biofuels), such as bark, forest residues, and straw. Due to the unhomogeneous nature of the biofuels, the lifetime of the superheaters may vary from case to case. Sometimes the lifetime is significantly shorter than originally expected, sometimes no corrosion even in the hottest tubes is observed. This is one of the main reasons why the boiler operators often demand for a better predictability on the corrosion resistance of the materials to avoid unscheduled shutdowns. (orig.) 9 refs.

  2. Can the lifetime of the superheater tubes be predicted according to the fuel analyses? Assessment from field and laboratory data

    Energy Technology Data Exchange (ETDEWEB)

    Salmenoja, K [Kvaerner Pulping Oy, Tampere (Finland)

    1999-12-31

    Lifetime of the superheaters in different power boilers is more or less still a mystery. This is especially true in firing biomass based fuels (biofuels), such as bark, forest residues, and straw. Due to the unhomogeneous nature of the biofuels, the lifetime of the superheaters may vary from case to case. Sometimes the lifetime is significantly shorter than originally expected, sometimes no corrosion even in the hottest tubes is observed. This is one of the main reasons why the boiler operators often demand for a better predictability on the corrosion resistance of the materials to avoid unscheduled shutdowns. (orig.) 9 refs.

  3. Thermal load non-uniformity estimation for superheater tube bundle damage evaluation

    Directory of Open Access Journals (Sweden)

    Naď Martin

    2018-01-01

    Full Text Available Industrial boiler damage is a common phenomenon encountered in boiler operation which usually lasts several decades. Since boiler shutdown may be required because of localized failures, it is crucial to predict the most vulnerable parts. If damage occurs, it is necessary to perform root cause analysis and devise corrective measures (repairs, design modifications, etc.. Boiler tube bundles, such as those in superheaters, preheaters and reheaters, are the most exposed and often the most damaged boiler parts. Both short-term and long-term overheating are common causes of tube failures. In these cases, the design temperatures are exceeded, which often results in decrease of remaining creep life. Advanced models for damage evaluation require temperature history, which is available only in rare cases when it has been measured and recorded for the whole service life. However, in most cases it is necessary to estimate the temperature history from available operation history data (inlet and outlet pressures and temperatures etc.. The task may be very challenging because of the combination of complex flow behaviour in the flue gas domain and heat transfer phenomena. This paper focuses on estimating thermal load non-uniformity on superheater tubes via Computational Fluid Dynamics (CFD simulation of flue gas flow including heat transfer within the domain consisting of a furnace and a part of the first stage of the boiler.

  4. Complementary Methods for the Characterization of Corrosion Products on a Plant-Exposed Superheater Tube

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Nießen, Frank; Villa, Matteo

    2017-01-01

    In this work, complex corrosion products on a superheater tube exposed to biomass firing were characterized by the complementary use of energy-dispersive synchrotron diffraction, electron microscopy, and energy-dispersive X-ray spectroscopy. Non-destructive synchrotron diffraction in transmission......-rich austenite phase to selective removal of Fe and Cr from the alloy, via a KCl-induced corrosion mechanism. Compositional variations were related to diffraction results and revealed a qualitative influence of the spinel cation concentration on the observed diffraction lines.......In this work, complex corrosion products on a superheater tube exposed to biomass firing were characterized by the complementary use of energy-dispersive synchrotron diffraction, electron microscopy, and energy-dispersive X-ray spectroscopy. Non-destructive synchrotron diffraction in transmission...... geometry measuring with a small gauge volume from the sample surface through the corrosion product allowed depth-resolved phase identification and revealed the presence of (Fe,Cr)2O3 and FeCr2O4. This was supplemented by microstructural and elemental analysis correlating the additional presence of a Ni...

  5. Steam generator materials constraints in UK design gas-cooled reactors

    International Nuclear Information System (INIS)

    James, D.W.

    1988-01-01

    A widely reported problem with Magnox-type reactors was the oxidation of carbon steel components in gas circuits and steam generators. The effects of temperature, pressure, gas composition and steel composition on oxidation kinetics have been determined, thus allowing the probabilities of failure of critical components to be predicted for a given set of operating conditions. This risk analysis, coupled with regular inspection of reactor and boiler internals, has allowed continued operation of all U.K. Magnox plant. The Advanced Gas Cooled Reactor (AGR) is a direct development of the Magnox design. The first four AGRs commenced operation in 1976, at Hinkley Point 'B' and at Hunterston 'B'. All known materials problems with the steam generators have been diagnosed and solved by the development of appropriate operational strategies, together with minor plant modifications. Materials constraints no longer impose any restrictions to full load performance from the steam generators throughout the predicted life of the plant. Problems discussed in detail are: 1. oxidation of the 9 Cr - 1 Mo superheater. 2. Stress corrosion of the austenitic superheater. 3. Creep of the transition joints between the 9 Cr - 1 Mo and austenitic sections. With the 9 Cr - 1 Mo oxidation maximum temperature restriction virtually removed and creep constraints properly quantified, boiler operation in now favourably placed. Stress corrosion research has allowed the risk of tube failure to be related to time, temperature, stress and chemistry. As a result, the rigorous 'no wetting' policy has been relaxed for the normally high quality AGR feedwater, and the superheat margin has been reduced to 23 deg. C. This has increased the size of the operating window and reduced the number of expensive, and potentially harmful, plant trips. (author)

  6. To the choice of the regeneration system of the K-1000-68/1500 turbine plant for the NPP with a vertical-type steam generator

    International Nuclear Information System (INIS)

    Kuznetsov, N.M.; Piskarev, A.A.; Grinman, M.I.; Kruglikov, P.A.

    1985-01-01

    Several variants of the heat regeneration system for the NPP with WWER-1000 type reactors using vertical steam generator (SG) generating saturated steam at 7.2 MPa pressure and 200 deg C feed water temperature at the SG inlet are considered. The results of comparison of variants in water and steam circuits of turbine plants are greatly influenced by integral economy account, i.e. efficiency indexes account under variable conditions of power unit operation. From variants of water and steam circuits of the K-1000-68/1500 turbine plant considered preference is given to the variant with four low pressure heaters with increased up to 1.25 MPa pressure in a deacrator without high pressure heater with pumping intermediate steam superheater condensate into feedwater circuit

  7. Steam Digest 2002

    Energy Technology Data Exchange (ETDEWEB)

    2003-11-01

    Steam Digest 2002 is a collection of articles published in the last year on steam system efficiency. DOE directly or indirectly facilitated the publication of the articles through it's BestPractices Steam effort. Steam Digest 2002 provides a variety of operational, design, marketing, and program and program assessment observations. Plant managers, engineers, and other plant operations personnel can refer to the information to improve industrial steam system management, efficiency, and performance.

  8. Materials for higher steam temperatures (up to 600 deg C) in biomass and waste fired plant. A review of present knowledge; Material foer hoegre aangtemperaturer (upp till 600 grader C) i bio- och avfallseldade anlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2011-02-15

    A goal for the Swedish power industry is to build a demonstration biomass-fired plant with 600 deg C steam data in 2015. Vaermeforsk also has a goal to identify materials that can be used in such a plant. This project involves a survey of present knowledge and published articles concerning materials that are suitable for use in biomass and wastefired plants with steam data up to 600 deg C. The information has been gathered from plants presently in operation, and from field tests previously performed with probes. Plants firing only household waste are excluded. The components considered are waterwalls/furnace walls (affected because of higher steam pressures) and superheaters. Fireside corrosion and steam-side oxidation are dealt with. Candidate materials (or coatings) are suggested and areas for further research have been identified. The purpose of this project is to give state-of-the-art information on what materials could be used in biomass and waste-fired plant to reach a maximum steam temperature of 600 deg C. This report is aimed at suppliers of boilers and materials, energy utility companies and others involved in building new plant with higher steam data. In accordance with the goals of this project: - Materials suitable for use at higher steam temperatures (up to 600 deg C steam) in wood-based biomass and waste-fired plant have been identified. Austenitic stainless steels HR3C, TP 347 HFG and AC66 all have adequate strength, steam-side oxidation and fireside corrosion resistance for use as superheaters. AC66 and HR3C have better steam-side oxidation resistance than TP 347 HFG , but TP 347 HFG has better fireside corrosion resistance. It is recommended that TP 347 HFG be shot-peened on the inside to improve the oxidation resistance if in service with steam temperatures above 580 deg C. - Furnace walls coated with Ni-based alloys or a mixture of Ni- alloy and ceramic show good corrosion resistance at lower temperatures and should be evaluated at higher

  9. On-line Auto-Tuning of PI Control of the Superheat for a Supermarket Refrigeration System

    DEFF Research Database (Denmark)

    Yang, Zhenyu; Andersen, Casper; Izadi-Zamanabadi, Roozbeh

    2011-01-01

    An online PI auto-tuning method is proposed for superheat control for a type of supermarket refrigeration systems. The proposed procedure consists of three serial steps: Step-One uses one of the two proposed empirical methods, namely multi-step method and relay method, for modeling initialization...

  10. RELAP5/MOD2 code modifications to obtain better predictions for the once-through steam generator

    International Nuclear Information System (INIS)

    Blanchat, T.; Hassan, Y.

    1989-01-01

    The steam generator is a major component in pressurized water reactors. Predicting the response of a steam generator during both steady-state and transient conditions is essential in studying the thermal-hydraulic behavior of a nuclear reactor coolant system. Therefore, many analytical and experimental efforts have been performed to investigate the thermal-hydraulic behavior of the steam generators during operational and accident transients. The objective of this study is to predict the behavior of the secondary side of the once-through steam generator (OTSG) using the RELAP5/MOD2 computer code. Steady-state conditions were predicted with the current version of the RELAP5/MOD2 code and compared with experimental plant data. The code predictions consistently underpredict the degree of superheat. A new interface friction model has been implemented in a modified version of RELAP5/MOD2. This modification, along with changes to the flow regime transition criteria and the heat transfer correlations, correctly predicts the degree of superheat and matches plant data

  11. In-vessel coolability and steam explosion in Nordic BWRs

    International Nuclear Information System (INIS)

    Ma, W.; Hansson, R.; Li, L.; Kudinov, P.; Cadinu, F.; Tran, C-.T.

    2010-05-01

    The INCOSE project is to reduce the uncertainty in quantification of steam explosion risk and in-vessel coolability in Nordic BWR plants with the cavity flooding as a severe accident management (SAM) measure. During 2009 substantial advances and new insights into physical mechanisms were gained for studies of: (i) in-vessel corium coolability - development of the methodologies to assess the efficiency of the control rod guide tube (CRGT) cooling as a potential SAM measure; (ii) debris bed coolability - characterization of the effective particle diameter of multi-size particles and qualification of friction law for two-phase flow in the beds packed with multi-size particles; and (iii) steam explosion - investigation of the effect of binary oxides mixtures properties on steam explosion. An approach for coupling of ECM/PECM models with RELAP5 was developed to enhance predictive fidelity for melt pool heat transfer. MELCOR was employed to examine the CRGT cooling efficiency by considering an entire accident scenario, and the simulation results show that the nominal flowrate (∼10kg/s) of CRGT cooling is sufficient to maintain the integrity of the vessel in a BWR of 3900 MWth, if the water injection is activated no later than 1 hour after scram. The POMECO-FL experimental data suggest that for a particulate bed packed with multi-size particles, the effective particle diameter can be represented by the area mean diameter of the particles, while at high velocity (Re>7) the effective particle diameter is closer to the length mean diameter. The pressure drop of two-phase flow through the particulate bed can be predicted by Reed's model. The steam explosion experiments performed at high melt superheat (>200oC) using oxidic mixture of WO3-CaO didn't detect an apparent difference in steam explosion energetics and preconditioning between the eutectic and noneutectic melts. This points out that the next step of MISTEE experiment will be conducted at lower superheat. (author)

  12. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2 field testing

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1996-08-01

    In Phase 1 of this project, a variety of developmental and commercial tubing alloys and claddings was exposed to laboratory fireside corrosion testing simulating a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347, RA85H, HR3C, 253MA, Fe{sub 3}Al + 5Cr, 310 modified, NF 709, 690 clad, and 671 clad for over 10,000 hours to the actual operating conditions of a 250-MW coal-fired boiler. The samples were installed on air-cooled, retractable corrosion probes, installed in the reheater cavity, controlled to the operating metal temperatures of an existing and advanced-cycle, coal-fired boiler. Samples of each alloy are being exposed for 4,000, 12,000, and 16,000 hours of operation. The present results are for the metallurgical examination of the corrosion probe samples after approximately 4,400 hours of exposure.

  13. Investigation into Cause of High Temperature Failure of Boiler Superheater Tube

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Roy, H.; Shukla, A. K.

    2015-04-01

    The failure of the boiler tubes occur due to various reasons like creep, fatigue, corrosion and erosion. This paper highlights a case study of typical premature failure of a final superheater tube of 210 MW thermal power plant boiler. Visual examination, dimensional measurement, chemical analysis, oxide scale thickness measurement, microstructural examination are conducted as part of the investigations. Apart from these investigations, sulfur print, Energy Dispersive spectroscopy (EDS) and X ray diffraction analysis (XRD) are also conducted to ascertain the probable cause of failure of final super heater tube. Finally it has been concluded that the premature failure of the super heater tube can be attributed to the combination of localized high tube metal temperature and loss of metal from the outer surface due to high temperature corrosion. The corrective actions have also been suggested to avoid this type of failure in near future.

  14. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    Mizen, D.C.; Plastow, B.

    1975-01-01

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  15. Degradation of superheater tubes made of austenitic T321H steel after long term service

    Energy Technology Data Exchange (ETDEWEB)

    Hernas, Adam [Silesian Technical Univ., Katowice (Poland). Faculty of Material Science; Augustyniak, Boleslaw; Chmielewski, Marek [Gdansk Univ. of Technology (Poland). Mechanical Dept.; Sablik, M.J. [Applied Magnetic and Physical Modeling, LLC, San Antonio, TX (United States)

    2010-07-01

    There are presented results of complementary tests performed for the evaluation of creep damage in austenitic steel grade T321H exploited over 200,000 hours in the secondary superheater part of a power plant boiler. The following techniques have been applied: SEM microscopy, X-ray diffraction, tensile tests, hardness measurements and novel eddy current inspection. The novel eddy current inspection is proposed as a non-destructive method of estimating the creep damage stage of austenite steel boiler tubes after long-term service in power plants. We compare the results provided by the different techniques and discuss the correlations and also point out the problems which need to be addressed in order to elaborate the remaining life assessment of austenitic boiler tubes. (orig.)

  16. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  17. Methods for calculating the speed-up characteristics of steam-water turbines

    International Nuclear Information System (INIS)

    Golovach, E.A.

    1981-01-01

    The methods of approximate and specified calculations of speed- up characteristics of steam-water turbines are considered. The specified non-linear method takes into account change of thermal efficiency, heat drop and losses in the turbine as well as vacuum break-up the condenser. Speed-up characteristics of the K-1000-60-1500 turbine are presented. The calculational results obtained by the non-linear method are compared with the calculations conducted by the approximate linearized method. Differences in the frequency speed up of the turbine rotor rotation calculated by the two methods constitute only 0.5-2.0%. That is why it is necessary to take into account in the specified calculations first of all the most important factors following the rotor speed- up in the following consequence: valve shift of the high pressure cylinder (HPC); steam volume in front of the HPC; shift of the valves behind the separator-steam superheater (SSS); steam volumes and moisture boiling in the SSS; steam consumption for regenerating heating of feed water, steam volumes at the intermediate elements of the turbine, losses in the turbine, heat drop and thermal efficiency [ru

  18. Condition monitoring of steam generator by estimating the overall heat transfer coefficient

    International Nuclear Information System (INIS)

    Furusawa, Hiroaki; Gofuku, Akio

    2013-01-01

    This study develops a technique for monitoring in on-line the state of the steam generator of the fast-breeder reactor (FBR) “Monju”. Because the FBR uses liquid sodium as coolant, it is necessary to handle liquid sodium with caution due to its chemical characteristics. The steam generator generates steam by the heat of secondary sodium coolant. The sodium-water reaction may happen if a pinhole or crack occurs at the thin metal tube wall that separates the secondary sodium coolant and water/steam. Therefore, it is very important to detect an anomaly of the wall of heat transfer tubes at an early stage. This study aims at developing an on-line condition monitoring technique of the steam generator by estimating overall heat transfer coefficient from process signals. This paper describes simplified mathematical models of superheater and evaporator to estimate the overall heat transfer coefficient and a technique to diagnose the state of the steam generator. The applicability of the technique is confirmed by several estimations using simulated process signals with artificial noises. The results of the estimations show that the developed technique can detect the occurrence of an anomaly. (author)

  19. In-vessel coolability and steam explosion in Nordic BWRs

    Energy Technology Data Exchange (ETDEWEB)

    Ma, W.; Li, L.; Hansson, R.; Villanueva, W.; Kudinov, P.; Manickam, L.; Tran, C.-T. (Royal Institute of Technology (KTH) (Sweden))

    2011-05-15

    The objective of this research is to reduce the uncertainty in quantification of steam explosion risk and in-vessel coolability in the Nordic BWR plants which employ cavity flooding as severe accident management (SAM) strategy. To quantify the coolability of debris bed packed with irregular particles, the friction laws of fluid flow in particulate beds packed with non-spherical particles were investigated on the POMECO-FL test facility, and the experimental data suggest that the Ergun equation is applicable if the effective particle diameter of the particles is represented by the equivalent diameter of the particles, which is the product of Sauter mean diameter and shape factor of the particles. One-way coupling analysis between PECM model for melt pool heat transfer and ANSYS thermo-structural mechanics was performed to analyze the vessel creep, and the results revealed two different modes of vessel failure: a 'ballooning' of the vessel bottom and a 'localized creep' concentrated within the vicinity of the top surface of the melt pool. Single-droplet steam explosion experiments were carried out by using oxidic mixture of WO{sub 3}-CaO, and the results show an apparent difference in steam explosion energetics between the eutectic and non-eutectic melts at low melt superheat (100 deg. C). (Author)

  20. An improved steam generator model for the SASSYS code

    International Nuclear Information System (INIS)

    Pizzica, P.A.

    1989-01-01

    A new steam generator model has been developed for the SASSYS computer code, which analyzes accident conditions in a liquid metal cooled fast reactor. It has been incorporated into the new SASSYS balance-of-plant model but it can also function on a stand-alone basis. The steam generator can be used in a once-through mode, or a variant of the model can be used as a separate evaporator and a superheater with recirculation loop. The new model provides for an exact steady-state solution as well as the transient calculation. There was a need for a faster and more flexible model than the old steam generator model. The new model provides for more detail with its multi-mode treatment as opposed to the previous model's one node per region approach. Numerical instability problems which were the result of cell-centered spatial differencing, fully explicit time differencing, and the moving boundary treatment of the boiling crisis point in the boiling region have been reduced. This leads to an increase in speed as larger time steps can now be taken. The new model is an improvement in many respects. 2 refs., 3 figs

  1. In-vessel coolability and steam explosion in Nordic BWRs

    International Nuclear Information System (INIS)

    Ma, W.; Li, L.; Hansson, R.; Villanueva, W.; Kudinov, P.; Manickam, L.; Tran, C.-T.

    2011-05-01

    The objective of this research is to reduce the uncertainty in quantification of steam explosion risk and in-vessel coolability in the Nordic BWR plants which employ cavity flooding as severe accident management (SAM) strategy. To quantify the coolability of debris bed packed with irregular particles, the friction laws of fluid flow in particulate beds packed with non-spherical particles were investigated on the POMECO-FL test facility, and the experimental data suggest that the Ergun equation is applicable if the effective particle diameter of the particles is represented by the equivalent diameter of the particles, which is the product of Sauter mean diameter and shape factor of the particles. One-way coupling analysis between PECM model for melt pool heat transfer and ANSYS thermo-structural mechanics was performed to analyze the vessel creep, and the results revealed two different modes of vessel failure: a 'ballooning' of the vessel bottom and a 'localized creep' concentrated within the vicinity of the top surface of the melt pool. Single-droplet steam explosion experiments were carried out by using oxidic mixture of WO 3 -CaO, and the results show an apparent difference in steam explosion energetics between the eutectic and non-eutectic melts at low melt superheat (100 deg. C). (Author)

  2. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  3. Steam Digest 2001

    Energy Technology Data Exchange (ETDEWEB)

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  4. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  5. Steam sterilization does not require saturated steam

    NARCIS (Netherlands)

    van Doornmalen Gomez Hoyos, J. P.C.M.; Paunovic, A.; Kopinga, K.

    2017-01-01

    The most commonly applied method to sterilize re-usable medical devices in hospitals is steam sterilization. The essential conditions for steam sterilization are derived from sterilization in water. Microbiological experiments in aqueous solutions have been used to calculate various time–temperature

  6. Advanced boron soaking procedure for steam generators

    International Nuclear Information System (INIS)

    Ueno, T.; Tsuge, A.; Kawanishi, K.; Ochi, T.; Kadokami, E.

    1991-01-01

    An experimental study on boric acid penetration into tube to tube-support-plate crevices and Inter-Granular-Attack (hereinafter called 'IGA') cracks in crevices has been performed to obtain the optimum boric acid soaking procedure in operating steam generators with IGA. The penetration rate into the crevice is closely related to various parameters such as heat flux, crevice gap, and porosity of the sludge deposited in crevices. Two experimental crevice models were set up. One was of the packed crevice type; crevice gap is completely packed by sludge, and the other was of the open crevice type; crevice gap is not packed, but reduced by sludge. The porosity of the crevice varied from 100% open porosity to the highly sludge packed porosity of 10∼20%. The relation between heat flux and boric acid penetration rate of the packed crevice type was investigated. For the open crevice type, from the viewpoint that boric acid penetration into the dryout region produces no effects, tube wall superheat in the crevice was measured in order to obtain the dryout heat flux. And it was investigated the boron in IGA cracks using Ion Micro Analysis in order to confirm existence of an anticorrosive film in IGA propagation. The optimum reactor power for effective boric acid penetration onto the tube surface and into the IGA cracks within the tube to tube-support-plate crevice was found to be about a 5% and 30% power level, which are applicable to both the packed and open crevice type. (author)

  7. The Invisibility of Steam

    Science.gov (United States)

    Greenslade, Thomas B., Jr.

    2014-01-01

    Almost everyone "knows" that steam is visible. After all, one can see the cloud of white issuing from the spout of a boiling tea kettle. In reality, steam is the gaseous phase of water and is invisible. What you see is light scattered from the tiny droplets of water that are the result of the condensation of the steam as its temperature…

  8. Strategies for steam

    International Nuclear Information System (INIS)

    Hennagir, T.

    1996-01-01

    This article is a review of worldwide developments in the steam turbine and heat recovery steam generator markets. The Far East is driving the market in HRSGs, while China is driving the market in orders placed for steam turbine prime movers. The efforts of several major suppliers are discussed, with brief technical details being provided for several projects

  9. Steam Digest: Volume IV

    Energy Technology Data Exchange (ETDEWEB)

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  10. Steam Digest Volume IV

    Energy Technology Data Exchange (ETDEWEB)

    None

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  11. Firetube boiler with high efficiency for producing saturated or superheated steam

    Energy Technology Data Exchange (ETDEWEB)

    Carosso, V J; Carosso, J Y

    1976-10-07

    This boiler for producing saturated or super-heated steam is to be manufactured in one piece or in units which can be assembled at site without skilled workers, at the factory. It is to have a high efficiency and dimensions which permit the transport of the completely assembled boiler by road transport. The relatively small water-steam vessel lies across the longitudinal axis of the boiler in the rear boiler space over a battery of preheater tubes. By these measures and by a very detailed and appropriately described rational arrangement of other parts, such as convection bundles, primary and secondary superheater, evaporation tubes, which form an 'evaporation shield', upper and lower longitudinal chambers with vertical connecting pipes of different crossections, the above mentioned condition for space requirement is fulfilled and a high efficiency should be achieved, but with considerable expense.

  12. Optimising residual stresses at a repair in a steam header to tubeplate weld

    International Nuclear Information System (INIS)

    Soanes, T.P.T.; Bell, W.; Vibert, A.J.

    2005-01-01

    Following the discovery of incorrect weld metal in the steam side shell to tubeplate weld in a type 316H stainless steel superheater steam header, a repair strategy had to be determined. The strategy adopted was to remove the incorrect weld material, which extended around the full circumference, by machining from the inside of the header, followed by rewelding from the inside using an automatic welding process and localised post-weld heat treatment. Due to concern over potential reheat cracking of the repair after return to service, a considerable amount of residual stress modelling was carried out to support the development and optimisation of a successful repair and heat treatment strategy and thus underwrite the safety case for return to service

  13. Investigation on steam oxidation behaviour of TP347H FG Part I Exposure at 256 bar

    DEFF Research Database (Denmark)

    Jianmin, J; Montgomery, Melanie; Larsen, OH

    2005-01-01

    with the aforementioned steel in coal-fired boilers and this paper focuses on the steam oxidation behaviour for specimens tested at various metal temperatures for exposure times of 7700, 23000 and 30000 hours as investigated by light optical and scanning electron microscopy. The oxide present on the specimens is a duplex......The stainless steel TP347H FG is a candidate material for the final stage tubing of superheater and reheater sections of ultra supercritical boilers operated at steam temperatures up to 620C in the mild corrosion environments of coal-firing. A series of field tests has been conducted...... oxide, where the outer layer consists of two sub-layers, an iron oxide layer and an iron-nickel oxide layer; the inner layer is chromium rich chromium-iron-nickel oxide. Microstructure examination showed that for all these samples the varying grain size of subsurface metal affected the oxide thickness...

  14. Modelling and verification of once-through subcritical heat recovery steam generator

    International Nuclear Information System (INIS)

    Lee, Chae Soo; Choi, Young Jun; Kim, Hyun Gee; Yang, Ok Chul; Chong Chae Hon

    2004-01-01

    The once-through heat recovery steam generator is ideally matched to very high temperature and pressure, well into the supercritical range. Moreover this type of boiler is structurally simpler than drum type boiler. In drum type boiler, each tube play a well-defined role: water preheating, vaporization, superheating. Empirical equations are available to predict the average heat transfer coefficient for each regime. For once-through heat recovery steam generator, this is no more the case and mathematical models have to be adapted to account for the disappearance of drum type economizer, boiler, superheater. General equations have to be used for each tube of boiler, and actual heat transfer condition in each tube has to be identified

  15. 1x2M steel performance in the BOR-60 steam generator

    International Nuclear Information System (INIS)

    Golovanov, V.N.; Shamardin, V.K.; Kondratiev, V.I.; Kryukov, F.N.; Chernobrovkin, Yu.V.; Bulanova, T.M.; Bai, V.F.

    The results from studies of 1x2M steel characteristics are presented. This steel was used as the material for the BOR-60 steam generator that had been in operation under the steam generating mode for 18,000 hs (35,000 hs in sodium). It was revealed that the pit corrosion depth on the water/steam side evaporative tube surfaces was about 0.25 μm and less and the total corrosion rate was less than 0.06 mm/y. The mechanical properties of the material were essentially similar both in the evaporator and superheater and met all the requirements imposed on. Based on the analysis of data on the decarbonizaton depth in sodium and on the corrosion damage in water and steam it was concluded that 1x2M steel can be successfully used as the steam generator material at the operating temperatures up to 470 deg. C and had sufficiently longer service-life as compared to 18,000 hs. (author)

  16. ORCENT-2, Full Load Steam Turbine Cycle Thermodynamics for LWR Power Plant

    International Nuclear Information System (INIS)

    Fuller, L.C.

    1979-01-01

    1 - Description of problem or function: ORCENT-2 performs heat and mass balance calculations at valves-wide-open design conditions, maximum guaranteed rating conditions, and an approximation of part-load conditions for steam turbine cycles supplied with throttle steam, characteristic of contemporary light-water reactors. The program handles both condensing and back-pressure turbine exhaust arrangements. Turbine performance calculations are based on the General Electric Company method for 1800-rpm large steam turbine- generators operating with light-water-cooled nuclear reactors. Output includes all information normally shown on a turbine-cycle heat balance diagram. 2 - Method of solution: The turbine performance calculations follow the procedures outlined in General Electric report GET-6020. ORCENT-2 utilizes the 1967 American Society of Mechanical Engineers (ASME) formulations and procedures for calculating the properties of steam, adapted for ORNL use by D.W. Altom. 3 - Restrictions on the complexity of the problem: Maxima of: 12 feed-water heaters, 5 moisture removal stages in the low-pressure turbine section. ORCENT-2 is limited to 1800-rpm tandem-compound turbine-generators with single- or double-flow high pressure sections and one, two, or three double-flow low-pressure turbine sections. Steam supply for LWR cycles should be between 900 and 1100 psia and slightly wet to 100 degrees F of initial superheat. Generator rating should be greater than 100 MVA

  17. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2 field testing

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L.; Seitz, W.W.; Girshik, A. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1998-06-01

    In Phase 1 of this project, laboratory experiments were performed on a variety of developmental and commercial tubing alloys and claddings by exposing them to fireside corrosion tests which simulated a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347, RA85H, HR3C, RA253MA, Fe{sub 3}Al + 5Cr, Ta-modified 310, NF 709, 690 clad, 671 clad, and 800HT for up to approximately 16,000 hours to the actual operating conditions of a 250-MW, coal-fired boiler. The samples were installed on air-cooled, retractable corrosion probes, installed in the reheater cavity, and controlled to the operating metal temperatures of an existing and advanced-cycle, coal-fired boiler. Samples of each alloy were exposed for 4,483, 11,348, and 15,883 hours of operation. The present results are for the metallurgical examination of the corrosion probe samples after the full 15,883 hours of exposure. A previous topical report has been issued for the 4,483 hours of exposure.

  18. Comparison between two rheocasting processes of damper cooling tube method and low superheat casting

    Directory of Open Access Journals (Sweden)

    Zhang Xiaoli

    2014-09-01

    Full Text Available To produce a high quality semisolid slurry that consists of fine primary particles uniformly suspended in the liquid matrix for rheoforming, chemical refining and electromagnetic or mechanical stirring are the two methods commonly used. But these two methods either contaminate the melt or incur high cost. In this study, the damper cooling tube (DCT method was designed to prepare semisolid slurry of A356 aluminum alloy, and was compared with the low superheat casting (LSC method - a conventional process used to produce casting slab with equiaxed dendrite microstructure for thixoforming route. A series of comparative experiments were performed at the pouring temperatures of 650 °C, 638 °C and 622 °C. Metallographic observations of the casting samples were carried out using an optical electron microscope with image analysis software. Results show that the microstructure of semisolid slurry produced by the DCT process consists of spherical primary α-Al grains, while equiaxed grains microstructure is found in the LSC process. The lower the pouring temperature, the smaller the grain size and the rounder the grain morphology in both methods. The copious nucleation, which could be generated in the DCT, owing to the cooling and stirring effect, is the key to producing high quality semisolid slurry. DCT method could produce rounder and smaller α-Al grains, which are suitable for semisolid processing; and the equivalent grain size is no more than 60 μm when the pouring temperature is 622 °C.

  19. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L.; Seitz, W.W. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1997-12-01

    In Phase 1 a variety of developmental and commercial tubing alloys and claddings were exposed to laboratory fireside corrosion testing simulating a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347 RA-85H, HR3C, 253MA, Fe{sub 3}Al + 5Cr, 310 Ta modified, NF 709, 690 clad, and 671 clad for approximately 4,000, 12,000, and 16,000 hours to the actual operating conditions of a 250-MW coal-fired boiler. The samples were assembled on an air-cooled, retractable corrosion probe, the probe was installed in the reheater activity of the boiler and controlled to the operating metal temperatures of an existing and advanced-cycle coal-fired boiler. The results will be presented for the preliminary metallurgical examination of the corrosion probe samples after 16,000 hours of exposure. Continued metallurgical and interpretive analysis is still on going.

  20. A computational approach for thermomechanical fatigue life prediction of dissimilarly welded superheater tubes

    Energy Technology Data Exchange (ETDEWEB)

    Krishnasamy, Ram-Kumar; Seifert, Thomas; Siegele, Dieter [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

    2010-07-01

    In this paper a computational approach for fatigue life prediction of dissimilarly welded superheater tubes is presented and applied to a dissimilar weld between tubes made of the nickel base alloy Alloy617 tube and the 12% chromium steel VM12. The approach comprises the calculation of the residual stresses in the welded tubes with a multi-pass dissimilar welding simulation, the relaxation of the residual stresses in a post weld heat treatment (PWHT) simulation and the fatigue life prediction using the remaining residual stresses as initial condition. A cyclic fiscoplasticity model is used to calculate the transient stresses and strains under thermocyclic service loadings. The fatigue life is predicted with a damage parameter which is based on fracture mechanics. The adjustable parameters of the model are determined based on LCF and TMF experiments. The simulations show, that the residual stresses that remain after PWHT further relax in the first loading cycles. The predicted fatigue lives depend on the residual stresses and, thus, on the choice of the loading cycle in which the damage parameter is evaluated. It the first loading cycle, where residual stresses are still present, is considered, lower fatigue lives are predicted compared to predictions considering loading cycles with relaxed residual stresses. (orig.)

  1. Failure Analysis and Magnetic Evaluation of Tertiary Superheater Tube Used in Gas-Fired Boiler

    Science.gov (United States)

    Mohapatra, J. N.; Patil, Sujay; Sah, Rameshwar; Krishna, P. C.; Eswarappa, B.

    2018-02-01

    Failure analysis was carried out on a prematurely failed tertiary superheater tube used in gas-fired boiler. The analysis includes a comparative study of visual examination, chemical composition, hardness and microstructure at failed region, adjacent and far to failure as well as on fresh tube. The chemistry was found matching to the standard specification, whereas the hardness was low in failed tube compared to the fish mouth opening region and the fresh tube. Microscopic examination of failed sample revealed the presence of spheroidal carbides of Cr and Mo predominantly along the grain boundaries. The primary cause of failure is found to be localized heating. Magnetic hysteresis loop (MHL) measurements were carried out to correlate the magnetic parameters with microstructure and mechanical properties to establish a possible non-destructive evaluation (NDE) for health monitoring of the tubes. The coercivity of the MHL showed a very good correlation with microstructure and mechanical properties deterioration enabling a possible NDE technique for the health monitoring of the tubes.

  2. Using Dynamic Simulation to Evaluate Attemperator Operation in a Natural Gas Combined Cycle With Duct Burners in the Heat Recovery Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Liese, Eric [National Energy Technology Laboratory,Department of Energy,Systems Engineering and Analysis Division,Morgantown, WV 26507e-mail: eric.liese@netl.doe.gov; Zitney, Stephen E. [National Energy Technology Laboratory,Department of Energy,Systems Engineering and Analysis Division,Morgantown, WV 26507e-mail: stephen.zitney@netl.doe.gov

    2017-09-26

    A generic training simulator of a natural gas combined cycle was modified to match operations at a real plant. The objective was to use the simulator to analyze cycling operations of the plant. Initial operation of the simulator revealed the potential for saturation conditions in the final high pressure superheater as the attemperator tried to control temperature at the superheater outlet during gas turbine loading and unloading. Subsequent plant operational data confirmed simulation results. Multiple simulations were performed during loading and unloading of the gas turbine to determine operational strategies that prevented saturation and increased the approach to saturation temperature. The solutions included changes to the attemperator temperature control setpoints and strategic control of the steam turbine inlet pressure control valve.

  3. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within....... The difference in the results could be traced back to a lower flue gas temperature on one side of the boiler. Although metal temperature is the most important parameter with respect to corrosion rate, flue gas temperature also plays an important role. Efforts to quantify the effect of flue gas temperature...

  4. Improvements of reforming performance of a nuclear heated steam reforming process

    International Nuclear Information System (INIS)

    Hada, Kazuhiko

    1996-10-01

    Performance of an energy production process by utilizing high temperature nuclear process heat was not competitive to that by utilizing non-nuclear process heat, especially fossil-fired process heat due to its less favorable chemical reaction conditions. Less favorable conditions are because a temperature of the nuclear generated heat is around 950degC and the heat transferring fluid is the helium gas pressurized at around 4 MPa. Improvements of reforming performance of nuclear heated steam reforming process were proposed in the present report. The steam reforming process, one of hydrogen production processes, has the possibility to be industrialized as a nuclear heated process as early as expected, and technical solutions to resolve issues for coupling an HTGR with the steam reforming system are applicable to other nuclear-heated hydrogen production systems. The improvements are as follows: As for the steam reformer, (1) increase in heat input to process gas by applying a bayonet type of reformer tubes and so on, (2) increase in reforming temperature by enhancing heat transfer rate by the use of combined promoters of orifice baffles, cylindrical thermal radiation pipes and other proposal, and (3) increase in conversion rate of methane to hydrogen by optimizing chemical compositions of feed process gas. Regarding system arrangement, a steam generator and superheater are set in the helium loop as downstream coolers of the steam reformer, so as to effectively utilize the residual nuclear heat for generating feed steam. The improvements are estimated to achieve the hydrogen production rate of approximately 3800 STP-m 3 /h for the heat source of 10 MW and therefore will provide the potential competitiveness to a fossil-fired steam reforming process. Those improvements also provide the compactness of reformer tubes, giving the applicability of seamless tubes. (J.P.N.)

  5. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  6. Condensation of steam

    International Nuclear Information System (INIS)

    Prisyazhniuk, V.A.

    2002-01-01

    An equation for nucleation kinetics in steam condensation has been derived, the equation taking into account the concurrent and independent functioning of two nucleation mechanisms: the homogeneous one and the heterogeneous one. The equation is a most general-purpose one and includes all the previously known condensation models as special cases. It is shown how the equation can be used in analyzing the process of steam condensation in the condenser of an industrial steam-turbine plant, and in working out new ways of raising the efficiency of the condenser, as well as of the steam-turbine plant as a whole. (orig.)

  7. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  8. STEAM by Design

    Science.gov (United States)

    Keane, Linda; Keane, Mark

    2016-01-01

    We live in a designed world. STEAM by Design presents a transdisciplinary approach to learning that challenges young minds with the task of making a better world. Learning today, like life, is dynamic, connected and engaging. STEAM (Science, Technology, Environment, Engineering, Art, and Math) teaching and learning integrates information in…

  9. Steampunk: Full Steam Ahead

    Science.gov (United States)

    Campbell, Heather M.

    2010-01-01

    Steam-powered machines, anachronistic technology, clockwork automatons, gas-filled airships, tentacled monsters, fob watches, and top hats--these are all elements of steampunk. Steampunk is both speculative fiction that imagines technology evolved from steam-powered cogs and gears--instead of from electricity and computers--and a movement that…

  10. Safety Picks up "STEAM"

    Science.gov (United States)

    Roy, Ken

    2016-01-01

    This column shares safety information for the classroom. STEAM subjects--science, technology, engineering, art, and mathematics--are essential for fostering students' 21st-century skills. STEAM promotes critical-thinking skills, including analysis, assessment, categorization, classification, interpretation, justification, and prediction, and are…

  11. Steam-water separator

    International Nuclear Information System (INIS)

    Modrak, T.M.; Curtis, R.W.

    1978-01-01

    A two-stage steam-water separating device is introduced, where the second stage is made as a cyclone separator. The water separated here is collected in the first stage of the inner tube and is returned to the steam raising unit. (TK) [de

  12. Steam power plant

    International Nuclear Information System (INIS)

    Campbell, J.W.E.

    1981-01-01

    This invention relates to power plant forced flow boilers operating with water letdown. The letdown water is arranged to deliver heat to partly expanded steam passing through a steam reheater connected between two stages of the prime mover. (U.K.)

  13. An Isothermal Steam Expander for an Industrial Steam Supplying System

    Directory of Open Access Journals (Sweden)

    Chen-Kuang Lin

    2015-01-01

    Full Text Available Steam is an essential medium used in the industrial process. To ensure steam quality, small and middle scale boilers are often adopted. However, because a higher steam pressure (compared to the necessary steam pressure is generated, the boiler’s steam pressure will be reduced via a pressure regulator before the steam is directed through the process. Unfortunately, pressure is somewhat wasted during the reducing process. Therefore, in order to promote energy efficiency, a pressure regulator is replaced by a steam expander. With this steam expander, the pressure will be transformed into mechanical energy and extracted during the expansion process. A new type of isothermal steam expander for an industrial steam supplying system will be presented in the paper. The isothermal steam expander will improve the energy efficiency of a traditional steam expander by replacing the isentropic process with an isothermal expansion process. With this, steam condensation will decrease, energy will increase, and steam quality will be improved. Moreover, the mathematical model of the isothermal steam expander will be established by using the Schmidt theory, the same principle used to analyze Stirling engines. Consequently, by verifying the correctness of the theoretical model for the isothermal steam expander using experimental data, a prototype of 100 c.c. isothermal steam expander is constructed.

  14. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  15. Ultrasonic wall thickness gauging for ferritic steam generator tubing as an in-service inspection tool

    International Nuclear Information System (INIS)

    Haesen, W.M.J.; Tromp, Th.J.

    1980-01-01

    In-service inspection of LWR steam generators is more or less a standard routine operation. The situation can be very different for LMFBRs. For the SNR 300 (Kalkar Power Station) the situation is different because the steam generators have ferritic tubing. The tube walls are comparatively thick, 2 to 4.5 mm. During inservice examinations the steam generators will be drained on both sides, however on the sodium side a sodium film will be present. Furthermore the SNR 300 will have two types of steam generator. A straight tube design and a helical coil design will be used. Both types consist of a evaporator and superheater. The steam generators are of course not radioactive. It is obvious that in this case the eddy current (EC) technique is not an enviable inservice inspection tool. Basically EC is a surface flaw detection technique. Only the saturation magnetisation method will improve the EC technique sufficiently for ferritic material. However the 'in bore examination' with the saturation technique was, in case of the SNR 300 steam generator tubing, considered impossible since the inner diameters are fairly small. Furthermore sodium traces may influence the EC method. Although multifrequency methods can solve this problem, EC is not considered as a useful tool for examining ferritic tubing. Another method is to employ the 'stray flux' method which is under development with the TNO organization in Holland. The EC and stray flux method do have one drawback, these methods do not detect gradual changes in wall thickness. Ultrasonic examinations will be used in the SNR 300 as the main inspection tool for the steam generators. In this paper the reasons why ultrasonic examination was selected are explained. The results of the development work on this subject are discussed

  16. Damage distribution and remnant life assessment of a super-heater outlet header used for long time

    Energy Technology Data Exchange (ETDEWEB)

    Hiroyuki, Okamura [Science Univ. of Tokyo (Japan); Ryuichi, Ohotani [Kyoto Univ. (Japan); Kazuya, Fujii [Japan Power Engineering and Inspection Corp., Tokyo (Japan); Masashi, Nakashiro; Fumio, Takemasa; Hideo, Umaki; Tomiyasu, Masumura [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-11-01

    This paper presents the results of investigation on evaluating damage distribution to base metals and welded joints in the thickness direction and evaluate damage on ligaments. Thick wall tested sample was the superheater outlet header component long term serviced in high pressure and temperature condition in thermal power plant. The simulate unused steel of component material was made from sample by suitable heat treatment, and the extent of damage was assessed based on a comparison of nondestructive and destructive test results between simulate unused and aged samples. Damage evaluation was also made by FEM structural stress analysis. (orig./MM)

  17. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  18. Analisis Safety System dan Manajemen Risiko pada Steam Boiler PLTU di Unit 5 Pembangkitan Paiton, PT. YTL

    Directory of Open Access Journals (Sweden)

    Luluk Kristianingsih

    2013-09-01

    Full Text Available Pembangkit listrik tenaga uap (PLTU merupakan pembangkit listrik yang banyak digunakan di Indonesia. Salah satu bagian dari sistem PLTU yang memiliki risiko bahaya tinggi adalah boiler, oleh karena itu diperlukan adanya analisis bahaya dan safety system sebagai langkah pencegahan bahaya pada boiler. Analisis bahaya dalam penelitian ini dilakukan menggunakan metode HAZOP. Node yang dipakai adalah economizer, steam drum, superheater, dan reheater yang merupakan komponen utama penyusun boiler. Guide word dan deviasi ditentukan berdasarkan control chart yang dibentuk oleh data proses masing-masing komponen selama bulan Maret 2013. Estimasi likelihood dilakukan berdasarkan data maintenance dari work order PT YTL selama 5 tahun, sedangkan estimasi consequences dilakukan berdasarkan kriteria risiko yang ditimbulkan serta berdasarkan control chart. Hasil perkalian likelihood dan consequences dengan risk matrix menghasilkan kriteria risiko dari komponen. Berdasarkan hasil analisis, diperoleh hasil bahwa komponen yang memiliki risiko bahaya paling besar adalah level transmitter steam drum dengan deviasi berupa less level, yaitu dengan kriteria likelihood adalah A dan consequences 4, sehingga risiko bernilai extreme. Selain itu, risiko extreme juga terdapat pada pressure transmitter outlet superheater, dengan likelihood B dan consequences 4. Untuk menurunkan risiko, maka dilakukan perawatan dan kalibrasi secara rutin, serta penambahan redundant transmitter. Bahaya paling besar pada seluruh node adalah adanya kebakaran. Oleh karena itu, dilakukan analisis emergency response plan untuk kebakaran yang mencakup peta evakuasi, tugas dan tanggungjawab tiap personel, langkah pencegahan, serta langkah penanganan.

  19. MEDEA, Steady-State Pressure and Temperature Distribution in He H2O Steam Generator

    International Nuclear Information System (INIS)

    Hansen, Ulf

    1976-01-01

    1 - Nature of physical problem solved: MEDEA calculates the time-independent pressure and temperature distribution in a helium-water steam generator. The changing material properties of the fluids with pressure and temperature are treated exactly. The steam generator may consist of economizer, evaporator, superheater and reheater in variable flow patterns. In case of reheating the high-pressure turbine is taken into account. The main control circuits influencing the behaviour of the system are simulated. These are water spraying of the hot steam, load-dependent control of steam pressure at the HP-turbine inlet and valves before the LP-turbine to ensure constant pressure in the reheater section. Investigations of hydrodynamic flow stability in single tubes can be performed. 2 - Method of solution: The steam generator is calculated as a 1-dimensional model, (i.e. all parallel tubes working under equal conditions) and is divided into small heat exchanger elements with helium and water in ideal parallel or counter flow. The material and thermodynamic properties are kept constant within one element. The calculations start at the cold end of the steam generator and proceed stepwise along the water flow pattern to produce pressure and temperature distributions of helium and water. The gas outlet temperature is changed until convergence is reached with a continuous temperature profile on the gas side. MEDEA chooses the iteration scheme according to flow pattern and other special arrangements in the steam generator. The hydrodynamic stability is calculated for a single tube assuming that all tubes are exposed to the same gas temperature profile and changing the water flow in a single tube will not influence the conditions on the gas side. Varying the water flow by keeping gas temperature constant and repeating the steam generator calculations yield pressure drop and steam temperature as a function of flow rate. 3 - Restrictions on the complexity of the problem: Maximum

  20. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  1. Steam purity in PWRs

    International Nuclear Information System (INIS)

    Hopkinson, J.

    1982-01-01

    Impurities enter the secondary loop of the PWR through both makeup water from lake or well and cooling-water leaks in the condenser. These impurities can be carried to the steam generator, where they cause corrosion deposits to form. Corrosion products in steam are swept further through the system and become concentrated at the point in the low-pressure turbine where steam begins to condense. Several plants have effectively reduced impurities, and therefore corrosion, by installing a demineralizer for the makeup water, a resin-bed system to clean condensed steam from the condenser, and a deaerator to remove oxygen from the water and so lower the risk of system metal oxidation. 5 references, 1 figure

  2. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  3. Steam cleaning device

    International Nuclear Information System (INIS)

    Karaki, Mikio; Muraoka, Shoichi.

    1985-01-01

    Purpose: To clean complicated and long objects to be cleaned having a structure like that of nuclear reactor fuel assembly. Constitution: Steams are blown from the bottom of a fuel assembly and soon condensated initially at the bottom of a vertical water tank due to water filled therein. Then, since water in the tank is warmed nearly to the saturation temperature, purified water is supplied from a injection device below to the injection device above the water tank on every device. In this way, since purified water is sprayed successively from below to above and steams are condensated in each of the places, the entire fuel assembly elongated in the vertical direction can be cleaned completely. Water in the reservoir goes upward like the steam flow and is drained together with the eliminated contaminations through an overflow pipe. After the cleaning has been completed, a main steam valve is closed and the drain valve is opened to drain water. (Kawakami, Y.)

  4. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  5. Production of A356 aluminum alloy wheels by thixo-forging combined with a low superheat casting process

    Directory of Open Access Journals (Sweden)

    Wang Shuncheng

    2013-09-01

    Full Text Available The A356 aluminum alloy wheels were produced by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of thixo-forged wheels made from the A356 aluminum alloy were studied. The results show that the A356 aluminum alloy round billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 篊. When the round billet is reheated at 600 篊 for 60 min, the non-dendritic grains are changed into spherical ones and the round billet can be easily thixo-forged into wheels. The tensile strength, yield strength and elongation of the thixo-forged wheels with T6 heat treatment are 327.6 MPa, 228.3 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.

  6. Steam-water separator

    International Nuclear Information System (INIS)

    Modrak, T.M.; Curtis, R.W.

    1978-01-01

    The steam-water separator connected downstream of a steam generator consists of a vertical centrifugal separator with swirl blades between two concentric pipes and a cyclone separator located above. The water separated in the cyclone separator is collected in the inner tube of the centrifugal separator which is closed at the bottom. This design allows the overall height of the separator to be reduced. (DG) [de

  7. Preliminary design study of removable integral steam generator units of the multiple helically wound tube type for a 1250 MW(th) H.T.G.C. reactor

    International Nuclear Information System (INIS)

    Gilli, P.V.; Fritz, K.; Lippitsch, J.; Sandri, A.H.; Weiss, B.

    1965-11-01

    The possibilities of designing a multiple steam generator for a 1250 MW(th) High Temperature Gas-Cooled Reactor, consisting of 18 units which are able to pass through 5 ft diam. holes in the integral prestressed concrete pressure vessel are investigated. A lay-out and design with bundles of multi-start helical tubes is evolved, particular attention being paid to the questions of tube blanking and removal of the unit, and of selection of materials for superheater and reheater tubes. Thermal and stress calculations have been carried out, using the Waagner-Biro Computer Code ADURHELIX. (author)

  8. One-dimensional simulation for attemperator based on commissioning data of coal-fired steam power plant

    International Nuclear Information System (INIS)

    Cho, Baekhyun; Choi, Geunwon; Uruno, Yumi; Kim, Hyunseo; Chung, Jaewon; Kim, Hyojun; Lee, Kihyun

    2017-01-01

    Highlights: • An attemperator is a device to spray water into the superheated steam. • The evaporation was analyzed using the enthalpy balance from the commissioning data. • The spray atomization and its concurrent evaporation in an attemperator were physically modeled. • A simple one-dimensional simulation was conducted to verify the commissioning results. - Abstract: An attemperator is a device that is used to spray water into the superheated steam between the primary, platen, and final superheaters and the reheat lines. The goal of the attemperator is to control the temperature of the superheated steam in accordance with desired turbine-inlet temperature during both steady-state and transient operation. Because the thermowell installed at the attemperator outlet is tied back to the feedback control of the spray water, the spray water should evaporate ahead of the thermowell for accurate control of the steam temperature. In this work, the completion of the evaporation ahead of the thermowell was analyzed using the enthalpy balance from the start-up commissioning data of an 800-MW coal-fired steam power plant. In addition, the phenomena of the spray atomization and its concurrent evaporation in an attemperator were physically modeled, and a simple one-dimensional simulation was conducted to verify the analysis of the commissioning data.

  9. Integration of the steam cycle and CO2 capture process in a decarbonization power plant

    International Nuclear Information System (INIS)

    Xu, Gang; Hu, Yue; Tang, Baoqiang; Yang, Yongping; Zhang, Kai; Liu, Wenyi

    2014-01-01

    A new integrated system with power generation and CO 2 capture to achieve higher techno-economic performance is proposed in this study. In the new system, three measures are adopted to recover the surplus energy from the CO 2 capture process. The three measures are as follows: (1) using a portion of low-pressure steam instead of high-pressure extracted steam by installing the steam ejector, (2) mixing a portion of flash-off water with the extracted steam to utilize the superheat degree of the extracted steam, and (3) recycling the low-temperature waste heat from the CO 2 capture process to heat the condensed water. As a result, the power output of the new integrated system is 107.61 MW higher than that of a decarbonization power plant without integration. The efficiency penalty of CO 2 capture is expected to decrease by 4.91%-points. The increase in investment produced by the new system is 3.25 M$, which is only 0.88% more than the total investment of a decarbonization power plant without integration. Lastly, the cost of electricity and CO 2 avoided is 15.14% and 33.1% lower than that of a decarbonization power generation without integration, respectively. The promising results obtained in this study provide a new approach for large-scale CO 2 removal with low energy penalty and economic cost. - Highlights: • Energy equilibrium in CO 2 capture process is deeply analyzed in this paper. • System integration is conducted in a coal-fired power plant with CO 2 capture. • The steam ejector is introduced to utilize the waste energy from CO 2 capture process. • Thermodynamic, exergy and techno-economic analyses are quantitatively conducted. • Energy-saving effects are found in the new system with minimal investment

  10. Possibility of revitalization of control system of steam turbine 210 MW LMZ

    International Nuclear Information System (INIS)

    Racki, Branko

    2004-01-01

    It is a one-shaft, three casing condensing turbine, type K-210-130. A rigid coupling connects it directly to the electric energy generator. There is one intermediate superheat of steam and seven non regulated blending for regenerative condensate heating. A considerate number of such turbines have been used on the territory of the Eastern Europe. There are two blocks installed in TP Sisak, Croatia. There is a survey of the existing control system of turbine, power 210 MW. It points out and describes problems appearing during exploitation. Technical solutions according to complexity of realization have been described. It gives an overview of minimum range of modification with utilization of the existing oil system and maximum range by adding separate high pressure oil system with new solutions for performing segments. (Author)

  11. Steam explosion studies review

    International Nuclear Information System (INIS)

    Hwang, Moon Kyu; Kim, Hee Dong

    1999-03-01

    When a cold liquid is brought into contact with a molten material with a temperature significantly higher than the liquid boiling point, an explosive interaction due to sudden fragmentation of the melt and rapid evaporation of the liquid may take place. This phenomenon is referred to as a steam explosion or vapor explosion. Depending upon the amount of the melt and the liquid involved, the mechanical energy released during a vapor explosion can be large enough to cause serious destruction. In hypothetical severe accidents which involve fuel melt down, subsequent interactions between the molten fuel and coolant may cause steam explosion. This process has been studied by many investigators in an effort to assess the likelihood of containment failure which leads to large scale release of radioactive materials to the environment. In an effort to understand the phenomenology of steam explosion, extensive studies has been performed so far. The report presents both experimental and analytical studies on steam explosion. As for the experimental studies, both small scale tests which involve usually less than 20 g of high temperature melt and medium/large scale tests which more than 1 kg of melt is used are reviewed. For the modelling part of steam explosions, mechanistic modelling as well as thermodynamic modelling is reviewed. (author)

  12. A thin-lip rupture of carbon steel superheater boiler tube

    International Nuclear Information System (INIS)

    Khalil, E.O.; Alzoye, K.S.; Elwaer, A.M.

    1993-01-01

    A ruptured A 42 medium carbon steel tube was collected by the engineering department in one of our steam power stations. Inspection of ruptured tube revealed a thin - lip fracture with brownish thin layer of oxide film on inner tube surfaces. There was no evidence of pitting, the outer surfaces of the tube exhibited a general oxidized conditions. A micro section taken near the fracture surface consists of ferrite and martensite, the amount of martensite decreased as we away from the fracture surface. Presence of martensite phase in the microstructure indicates that the tube material has been overheated. An erosion corrosion mechanism in conjunction with overheated. An erosion corrosion mechanism in conjunction with overheating resulted in strength deterioration with consequent premature failure. 4 fig., 1 tab

  13. Component Test Facility (Comtest) Phase 1 Engineering For 760°C (1400°F) Advanced Ultrasupercritical (A-USC) Steam Generator Development

    Energy Technology Data Exchange (ETDEWEB)

    Weitzel, Paul [Babcock & Wilcox Power Generation Group, Inc., Barberton, OH (United States)

    2016-05-13

    The Babcock & Wilcox Company (B&W) performed a Pre-Front End Engineering Design (Pre-FEED) of an A-USC steam superheater for a proposed component test program achieving 760°C (1400°F) steam temperature. This would lead to follow-on work in a Phase 2 and Phase 3 that would involve detail design, manufacturing, construction and operation of the ComTest. Phase 1 results have provided the engineering data necessary for proceeding to the next phase of ComTest. The steam generator superheater would subsequently supply the steam to an A-USC prototype intermediate pressure steam turbine. The ComTest program is important in that it will place functioning A-USC components in operation and in coordinated boiler and turbine service. It is also important to introduce the power plant operation and maintenance personnel to the level of skills required and provide the first background experience with hands-on training. The project will provide a means to exercise the complete supply chain events required in order to practice and perfect the process for A-USC power plant design, supply, manufacture, construction, commissioning, operation and maintenance. Representative participants will then be able to transfer knowledge and recommendations to the industry. ComTest is conceived in the manner of using a separate standalone plant facility that will not jeopardize the host facility or suffer from conflicting requirements in the host plant’s mission that could sacrifice the nickel alloy components and not achieve the testing goals. ComTest will utilize smaller quantities of the expensive materials and reduce the risk in the first operational practice for A-USC technology in the United States. Components at suitable scale in ComTest provide more assurance before putting them into practice in the full size A-USC demonstration plant.

  14. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

    2017-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

  15. Forced convection heat transfer of steam in a square ribbed channel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jiazeng; Gao, Jianmin; Gao, Tieyu [Xi' an Jiaotong University, Shaanxi (China)

    2012-04-15

    An experimental study of heat transfer characteristics of steam in a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 60 deg parallel ribs was performed. The ranges of key governing parameters were: Reynolds numbers (Re) based on the channel hydraulic diameter (30000-140000), entry gauge pressure (0.2Mpa-0.5Mpa), heat flux of heat transfer surface area (5kWm{sup -2}-20kWm{sup -2}), and steam superheat (13 .deg. C-51 .deg. C). The test channel length was 1000mm, while the rib spacing (p/e) was 10, and the ratio of rib height (e) to hydraulic diameter (D) was 0.048. The test channel was heated by passing current through stainless steel walls instrumented with thermocouples. The local heat transfer coefficients on the ribbed wall from the channel entrance to the fully developed regions were measured. The semi-empirical correlation was fitted out by using the average Nusselt numbers in the fully developed region to cover the range of Reynolds number. The correlation can be used in the design of new generation of gas turbine blade cooled by steam.

  16. Development of the On-line Acoustic Leak Detection Tool for the SFR Steam Generator Protection

    International Nuclear Information System (INIS)

    Kim, Tae-Joon; Jeong, Ji-Young; Kim, Jong-Man; Kim, Byung-Ho; Kim, Seong-O

    2007-01-01

    The successful detection of a water/steam into a sodium leak in the SFR SG (steam generator) at an early phase of a leak origin depends on the fast response and sensitivity of a leak detection system. This intention of an acoustic leak detection system is stipulated by a key impossibility of a fast detecting of an intermediate leak by the present nominal systems such as the hydrogen meter. Subject of this study is to introduce the detection performance of an on-line acoustic leak detection tool discriminated by a back-propagation neural network with a preprocessing of the 1/m Octave band analysis, and to introduce the status of an on-line development being developed with the acoustic leak detection tool(S/W) in KAERI. For a performance test, it was used with the acoustic signals for a sodium-water reaction from the injected steam into water experiments in KAERI, the acoustic signals injected from the water into the sodium obtained in IPPE, and the background noise of the PFR superheater

  17. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  18. Visualization of steam bubbles with evaporation in molten alloy

    International Nuclear Information System (INIS)

    Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi; Takenaka, Nobuyuki; Matsubayashi, Masahito

    1997-01-01

    An innovative Steam Generator concept of Fast Breeder Reactors by using liquid-liquid direct contact heat transfer has been developed. In this concept, the SG shell is filled with a molten alloy heated by primary sodium. Water is fed into the high temperature molten alloy, and evaporates by direct contact heating. In order to obtain the fundamental information to discuss the heat transfer mechanisms of the direct contact between the water and the molten alloy, this phenomenon was visualized by neutron radiography. JRR-3M radiography in Japan Atomic Energy Research Institute was used. Followings are main results. (1) The bubbles with evaporation are risen with vigorous form changing, coalescence and break-up. Because of these vigorous evaporation, this system have the high heat transfer performance. (2) The rising velocities and volumes of bubbles are calculated from pixcel values of images. The velocities of the bubbles with evaporation are about 60 cm/s, which is larger than that of inert gas bubbles in molten alloy (20-40 cm/s). (3) The required heat transfer length of evaporation is calculated from pixcel values of images. The relation between heat transfer length and superheat temperature, obtained through the heat transfer test, is conformed by this calculation. (author)

  19. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  20. Performance Evaluation of a Printed Circuit Steam Generator for Integral Reactors: A Feasibility Test

    Energy Technology Data Exchange (ETDEWEB)

    Han, Hun Sik; Kang, Han-Ok; Yoon, Juhyeon; Kim, Young In; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of); Seo, Jang-won; Choi, Brain [Alfa Laval Korea Ltd., Daejeon (Korea, Republic of)

    2015-05-15

    SMART (System-integrated Modular Advanced ReacTor) is a small-sized integral type pressurized water reactor. It adopts advanced design features such as structural safety improvement, system simplification, and component modularization to achieve highly enhanced safety and improved economics. The design issues related to further safety enhancement and cost reduction have received significant attention to increase its competitiveness in the global small reactor market. For the cost reduction, it is important to design the reactor vessel as small as possible. Thus, it is necessary to reduce the volume of main components such as a steam generator. Its manufacturing processes of the chemical etching and diffusion bonding provide high effectiveness, high compactness, and inherent structural safety under high temperatures and high pressures. Thus, it is expected to be an alternative to the conventional shell and tube type steam generator in SMART. In this paper, simple thermal-hydraulic performance measurement of a small-scale printed circuit steam generator (PCSG) is conducted to investigate the feasibility of applying it to SMART. The simple thermal-hydraulic performance of the PCSG has been experimentally evaluated. A small-scale PCHE is employed to investigate the feasibility of operating it as a steam generator. The performance assessment reveals that the PCSG stably produces superheated steam, and the increased degree of superheat is obtained at lower water flow rate. However, the flow instability is increased with the decrease of the water flow rate. Thus, it is required to apply the orifice design into the cold side plate to suppress the density-wave oscillations. The pressure drops and heat transfer rates increase with the water flow rate.

  1. Steam reforming of ethanol

    DEFF Research Database (Denmark)

    Trane-Restrup, Rasmus; Dahl, Søren; Jensen, Anker Degn

    2013-01-01

    Steam reforming (SR) of oxygenated species like bio-oil or ethanol can be used to produce hydrogen or synthesis gas from renewable resources. However, deactivation due to carbon deposition is a major challenge for these processes. In this study, different strategies to minimize carbon deposition...

  2. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  3. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  4. Watt steam governor stability

    Science.gov (United States)

    Denny, Mark

    2002-05-01

    The physics of the fly-ball governor, introduced to regulate the speed of steam engines, is here analysed anew. The original analysis is generalized to arbitrary governor geometry. The well-known stability criterion for the linearized system breaks down for large excursions from equilibrium; we show approximately how this criterion changes.

  5. Steam purity in PWRs

    International Nuclear Information System (INIS)

    Hopkinson, J.; Passell, T.

    1982-01-01

    Reports that 2 EPRI studies of PWRs prove that impure steam triggers decay of turbine metals. Reveals that EPRI is attempting to improve steam monitoring and analysis, which are key steps on the way to deciding the most cost-effective degree of steam purity, and to upgrade demineralizing systems, which can then reliably maintain that degree of purity. Points out that 90% of all cracks in turbine disks have occurred at the dry-to-wet transition zone, dubbed the Wilson line. Explains that because even very clean water contains traces of chemical impurities with concentrations in the parts-per-billion range, Crystal River-3's secondary loop was designed with even more purification capability; a deaerator to remove oxygen and prevent oxidation of system metals, and full-flow resin beds to demineralize 100% of the secondary-loop water from the condenser. Concludes that focusing attention on steam and water chemistry can ward off cracking and sludge problems caused by corrosion

  6. Studi Numerik Karakteristik Aliran dan Perpindahan Panas Pada Heat Recovery Steam Generator di PT Gresik Gases and Power Indonesia (Linde Indonesia

    Directory of Open Access Journals (Sweden)

    Dhika Suryananda

    2012-09-01

    Full Text Available Pertumbuhan ekonomi berdampak pada meningkatnya kebutuhan energi, sehingga menuntut peningkatan efisiensi dari power plant sebagai salah satu produsen energi. Pada saat ini power plant yang memiliki efisiensi paling tinggi adalah combined cycle power plant. Pada sistem combined cycle tersebut terdapat komponen Heat Recovery Steam Generator (HRSG yang berfungsi untuk meningkatkan efisiensi dari power plant dengan  cara menggunakan sisa panas dari gas buang  (exhaust gas turbine dan digunakan untuk memproduksi uap (steam untuk proses selanjutnya. Penelitian ini dilakukan menggunakan metode numerik (CFD dengan software FLUENT 6.3.26. Pemodelan yang dilakukan pada penelitian ini adalah 3 dimensi, aliran steady, turbulence model yang dipakai Relizable k-ε model dengan reaksi pembakarannya menggunakan spesies transport. Mixture materials yang digunakan merupakan methane-air. Data yang digunakan dalam penelitian ini menggunakan data yang di ambil di PT. GRESIK GASES and POWER INDONESIA.. Hasil yang didapatkan pada simulasi ini adalah bentuk bodi seperti enlargement, contraction, dan elbow memiliki pengaruh yang sangat besar terhadap distribusi temperatur, terkanan, dan kecepatan pada HRSG. Error dari hasil simulasi numerik dan referensi CCR sebagai berikut pada secondary superheater sebesar 8 %, pada primary superheater sebesar 6%, pada evaporator sebesar 0.00008% dan yang terakhir pada economizer sebesar 92 % . Penyebab perbedaan antara numerik dengan data CCR  adalah kurang akuratnya proses simulasi dan simplifikasi dari jajaran heat exchanger terutama pada bagian economizer.

  7. Steam generators in PWR's

    International Nuclear Information System (INIS)

    Michel, R.

    1974-01-01

    The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

  8. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  9. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  10. What is geothermal steam worth?

    International Nuclear Information System (INIS)

    Thorhallsson, S.; Ragnarsson, A.

    1992-01-01

    Geothermal steam is obtained from high-temperature boreholes, either directly from the reservoir or by flashing. The value of geothermal steam is similar to that of steam produced in boilers and lies in its ability to do work in heat engines such as turbines and to supply heat for a wide range of uses. In isolated cases the steam can be used as a source of chemicals, for example the production of carbon dioxide. Once the saturated steam has been separated from the water, it can be transported without further treatment to the end user. There are several constraints on its use set by the temperature of the reservoir and the chemical composition of the reservoir fluid. These constraints are described (temperature of steam, scaling in water phase, gas content of steam, well output) as are the methods that have been adopted to utilize this source of energy successfully. Steam can only be transported over relatively short distances (a few km) and thus has to be used close to the source. Examples are given of the pressure drop and sizing of steam mains for pipelines. The path of the steam from the reservoir to the end user is traced and typical cost figures given for each part of the system. The production cost of geothermal steam is estimated and its sensitivity to site-specific conditions discussed. Optimum energy recovery and efficiency is important as is optimizing costs. The paper will treat the steam supply system as a whole, from the reservoir to the end user, and give examples of how the site-specific conditions and system design have an influence on what geothermal steam is worth from the technical and economic points of view

  11. FARO tests corium-melt cooling in water pool: Roles of melt superheat and sintering in sediment

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Gisuk [Department of Mechanical Engineering, Wichita State University, Wichita, KS 67260 (United States); Kaviany, Massoud [Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Moriyama, Kiyofumi [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Park, Hyun Sun, E-mail: hejsunny@postech.ac.kr [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Hwang, Byoungcheol; Lee, Mooneon; Kim, Eunho; Park, Jin Ho [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Nasersharifi, Yahya [Department of Mechanical Engineering, Wichita State University, Wichita, KS 67260 (United States)

    2016-08-15

    Highlights: • The numerical approach for FARO experimental data is suggested. • The cooling mechanism of ex-vessel corium is suggested. • The predicted minimum pool depth for no cake formation is suggested. - Abstract: The FARO tests have aimed at understanding an important severe accident mitigation action in a light water reactor when the accident progresses from the reactor pressure vessel boundary. These tests have aimed to measure the coolability of a molten core material (corium) gravity dispersed as jet into a water pool, quantifying the loose particle diameter distribution and fraction converted to cake under range of initial melt superheat and pool temperature and depth. Under complete hydrodynamic breakup of corium and consequent sedimentation in the pool, the initially superheated corium can result in debris bed consisting of discrete solid particles (loose debris) and/or a solid cake at the bottom of the pool. The success of the debris bed coolability requires cooling of the cake, and this is controlled by the large internal resistance. We postulate that the corium cake forms when there is a remelting part in the sediment. We show that even though a solid shell forms around the melt particles transiting in the water pool due to film-boiling heat transfer, the superheated melt allows remelting of the large particles in the sediment (depending on the water temperature and the transit time) using the COOLAP (Coolability Analysis with Parametric fuel-cooant interaction models) code. With this remelting and its liquid-phase sintering of the non-remelted particles, we predict the fraction of the melt particles converting to a cake through liquid sintering. Our predictions are in good agreement with the existing results of the FARO experiments. We address only those experiments with pool depths sufficient/exceeding the length required for complete breakup of the molten jet. Our analysis of the fate of molten corium aimed at devising the effective

  12. Influence of surface roughness and melt superheat on HDA process to form a tritium permeation barrier on RAFM steel

    Energy Technology Data Exchange (ETDEWEB)

    Purushothaman, J. [B.S. Abdur Rahman University, Chennai 600048 (India); MTD, MMG, IGCAR, Kalpakkam 603102 (India); Ramaseshan, R., E-mail: seshan@igcar.gov.in [TFCS, SND, MSG, IGCAR, Kalpakkam 603102 (India); Albert, S.K. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Rajendran, R. [B.S. Abdur Rahman University, Chennai 600048 (India); Gowrishankar, N. [IP Rings Ltd., Maraimalainagar, Chennai 603209 (India); Ramasubbu, V. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Murugesan, S.; Dasgupta, Arup [PMG, MMG, IGCAR, Kalpakkam 603102 (India); Jayakumar, T. [MTD, MMG, IGCAR, Kalpakkam 603102 (India)

    2015-12-15

    Highlights: • Surface modified RAFMS samples were subjected to HDA and thermal oxidation. • Sample modified by SB process showed better coating and interface morphology. • Aluminized samples at 740 °C for 2 min showed Fe{sub 2}Al{sub 9}Si{sub 2} intermetallic phase. • Oxidized samples showed Fe{sub 2}Al{sub 8}Si, Fe{sub 2}Al{sub 3}Si{sub 3} and Fe{sub 3}Al{sub 2}Si{sub 3} intermetallic phases. • A uniform permeation barrier Al{sub 2}O{sub 3} was formed on the coating of oxidized HDA samples. - Abstract: The most optimal candidate material for fabrication of Test Blanket Module (TBM) in the installation of ITER and future fusion reactors is Reduced Activation Ferritic Martensitic (RAFM) steel, yet one of the major challenges that need to be addressed with RAFM is minimizing the loss of tritium in a reactor environment through the formation of tritium permeation barrier. One of the most promising methods for the tritium permeation barrier is through duplex coating with Al{sub 2}O{sub 3}/Fe–Al which is well known to reduce tritium permeation rate by several orders of magnitude. The present work aims to form an alumina layer on RAFM steel by a two-step method, which consists of (i) Hot Dip Aluminizing (HDA) and (ii) conversion of Al into alumina by a subsequent oxidation process. In addition, the influence of surface roughness of the substrate, superheat condition of the Al alloy melt and its composition on microstructural properties of coating before and after oxidation were investigated using OM, SEM–EDS, XRD, indentation micro hardness and scratch test. The experimental results confirmed the formation of alumina layer on RAFM steel after the HDA and oxidation process. Moreover, the surface roughness of the substrate, melt superheat of Al alloy and its composition are found to have a significant influence on the microstructure, thickness, micro-hardness, nature of intermetallic compounds formed and adhesion strength of the coating.

  13. Wet steam wetness measurement in a 10 MW steam turbine

    Directory of Open Access Journals (Sweden)

    Kolovratník Michal

    2014-03-01

    Full Text Available The aim of this paper is to introduce a new design of the extinction probes developed for wet steam wetness measurement in steam turbines. This new generation of small sized extinction probes was developed at CTU in Prague. A data processing technique is presented together with yielded examples of the wetness distribution along the last blade of a 10MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

  14. Effects of Degree of Superheat on the Running Performance of an Organic Rankine Cycle (ORC Waste Heat Recovery System for Diesel Engines under Various Operating Conditions

    Directory of Open Access Journals (Sweden)

    Kai Yang

    2014-04-01

    Full Text Available This study analyzed the variation law of engine exhaust energy under various operating conditions to improve the thermal efficiency and fuel economy of diesel engines. An organic Rankine cycle (ORC waste heat recovery system with internal heat exchanger (IHE was designed to recover waste heat from the diesel engine exhaust. The zeotropic mixture R416A was used as the working fluid for the ORC. Three evaluation indexes were presented as follows: waste heat recovery efficiency (WHRE, engine thermal efficiency increasing ratio (ETEIR, and output energy density of working fluid (OEDWF. In terms of various operating conditions of the diesel engine, this study investigated the variation tendencies of the running performances of the ORC waste heat recovery system and the effects of the degree of superheat on the running performance of the ORC waste heat recovery system through theoretical calculations. The research findings showed that the net power output, WHRE, and ETEIR of the ORC waste heat recovery system reach their maxima when the degree of superheat is 40 K, engine speed is 2200 r/min, and engine torque is 1200 N·m. OEDWF gradually increases with the increase in the degree of superheat, which indicates that the required mass flow rate of R416A decreases for a certain net power output, thereby significantly decreasing the risk of environmental pollution.

  15. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  16. Steam turbines for the future

    International Nuclear Information System (INIS)

    Trassl, W.

    1988-01-01

    Approximately 75% of the electrical energy produced in the world is generated in power plants with steam turbines (fossil and nuclear). Although gas turbines are increasingly applied in combined cycle power plants, not much will change in this matter in the future. As far as the steam parameters and the maximum unit output are concerned, a certain consolidation was noted during the past decades. The standard of development and mathematical penetration of the various steam turbine components is very high today and is applied in the entire field: For saturated steam turbines in nuclear power plants and for steam turbines without reheat, with reheat and with double reheat in fossil-fired power plants and for steam turbines with and without reheat in combined cycle power plants. (orig.) [de

  17. Kids Inspire Kids for STEAM

    OpenAIRE

    Fenyvesi, Kristof; Houghton, Tony; Diego-Mantecón, José Manuel; Crilly, Elizabeth; Oldknow, Adrian; Lavicza, Zsolt; Blanco, Teresa F.

    2017-01-01

    Abstract The goal of the Kids Inspiring Kids in STEAM (KIKS) project was to raise students' awareness towards the multi- and transdisciplinary connections between the STEAM subjects (Science, Technology, Engineering, Arts & Mathematics), and make the learning about topics and phenomena from these fields more enjoyable. In order to achieve these goals, KIKS project has popularized the STEAM-concept by projects based on the students inspiring other students-approach and by utilizing new tec...

  18. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  19. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.; Stipan, L.

    1992-03-01

    A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

  20. Steam generator auxiliary systems

    International Nuclear Information System (INIS)

    Heinz, A.

    1982-01-01

    The author deals with damage and defect types obtaining in auxiliary systems of power plants. These concern water/steam auxiliary systems (feed-water tank, injection-control valves, slide valves) and air/fluegas auxiliary systems (blowers, air preheaters, etc.). Operating errors and associated damage are not dealt with; by contrast, weak spots are pointed out which result from planning and design. Damage types and events are collected in statistics in order to facilitate damage evaluation for arriving at improved design solutions. (HAG) [de

  1. DEMONSTRATION BULLETIN STEAM ENHANCED REMEDIATION STEAM TECH ENVIRONMENTAL SERVICES, INC.

    Science.gov (United States)

    Steam Enhanced Remediation is a process in which steam is injected into the subsurface to recover volatile and semivolatile organic contaminants. It has been applied successfully to recover contaminants from soil and aquifers and at a fractured granite site. This SITE demonstra...

  2. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  3. Study of condensation heat transfer following a main steam line break inside containment

    Energy Technology Data Exchange (ETDEWEB)

    Cho, J.H.; Elia, F.A. Jr.; Lischer, D.J. [Stone & Webster Engineering Corporation, Boston, MA (United States)

    1995-09-01

    An alternative model for calculating condensation heat transfer following a main stream line break (MSLB) accident is proposed. The proposed model predictions and the current regulatory model predictions are compared to the results of the Carolinas Virginia Tube Reactor (CVTR) test. The very conservative results predicted by the current regulatory model result from: (1) low estimate of the condensation heat transfer coefficient by the Uchida correlation and (2) neglecting the convective contribution to the overall heat transfer. Neglecting the convection overestimates the mass of steam being condensed and does not permit the calculation of additional convective heat transfer resulting from superheated conditions. In this study, the Uchida correlation is used, but correction factors for the effects of convection an superheat are derived. The proposed model uses heat and mass transfer analogy methods to estimate to convective fraction of the total heat transfer and bases the steam removal rate on the condensation heat transfer portion only. The results predicted by the proposed model are shown to be conservative and more accurate than those predicted by the current regulatory model when compared with the results of the CVTR test. Results for typical pressurized water reactors indicate that the proposed model provides a basis for lowering the equipment qualification temperature envelope, particularly at later times following the accident.

  4. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  5. Electricity from geothermal steam

    Energy Technology Data Exchange (ETDEWEB)

    Wheatcroft, E L.E.

    1959-01-01

    The development of the power station at Wairakei geothermal field is described. Wairakei is located at the center of New Zealand's volcanic belt, which lies within a major graben which is still undergoing some degree of downfaulting. A considerable number of wells, some exceeding 610 m, have been drilled. Steam and hot water are produced from both deep and shallow wells, which produce at gauge pressures of 1.5 MPa and 0.6 MPa, respectively. The turbines are fed by low, intermediate, and high pressure mains. The intermediate pressure turbine bank was installed as a replacement for a heavy water production facility which had originally been planned for the development. Stage 1 includes a 69 MW plant, and stage 2 will bring the capacity to 150 MW. A third stage, which would bring the output up to 250 MW had been proposed. The second stage involves the installation of more high pressure steam turbines, while the third stage would be powered primarily by hot water flashing. Generation is at 11 kV fed to a two-section 500 MVA board. Each section of the board feeds through a 40 MVA transformer to a pair of 220 V transmission lines which splice into the North Island grid. Other transformers feed 400 V auxiliaries and provide local supply.

  6. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  7. Corrosion critique of the 2 1/4 Cr--1 Mo steel for LMFBR steam generation system applications

    International Nuclear Information System (INIS)

    Zima, G.E.

    1977-07-01

    The unstabilized ferritic steel of nominal composition, 2 1 / 4 Cr-1Mo, has been proposed for critical structural assignments in LMFBR powerplants, specifically: the tubing, tubesheet and shell of the evaporator and superheater components. The interest in this steel has been based on a presumably favorable general corrosion property spectrum, acceptable mechanical properties and fabricability, and certain economies associated with the low alloy content. This report is an attempt at a general corrosion assessment for the 2 1 / 4 Cr-1Mo steel and an identification of corrosion problem areas potential to this steel from the sodium and water/steam systems of the proposed working environment. There is a considerable area of uncertainty in the sodium-side response of 2 1 / 4 Cr-1Mo steel, centered in the loss and redisposition of carbon during long-term exposure to sodium of various impurity backgrounds. It is submitted that present evidence relating to the water/steam-side corrosion behavior of the 2 1 / 4 Cr-1Mo steel, under nominal and conceivable perturbed environmental conditions, constitutes the principal concern for the proposed LMFBR powerplant applications of this steel. It is suggested that this unfavorable corrosion aspect represents an inherent limitation of the low alloy content of this steel, probably largely independent of melting and processing recourses, and it is a sufficient basis to question the incentive for a continuation of the collateral studies of this steel for the proposed LMFBR steam generation system assignments

  8. Steam hydrocarbon cracking and reforming

    NARCIS (Netherlands)

    Golombok, M.

    2004-01-01

    Many industrial chemical processes are taught as distinct contrasting reactions when in fact the unifying comparisons are greater than the contrasts. We examine steam hydrocarbon reforming and steam hydrocarbon cracking as an example of two processes that operate under different chemical reactivity

  9. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  10. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  11. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  12. Premixing and steam explosion phenomena in the tests with stratified melt-coolant configuration and binary oxidic melt simulant materials

    Energy Technology Data Exchange (ETDEWEB)

    Kudinov, Pavel, E-mail: pavel@safety.sci.kth.se; Grishchenko, Dmitry, E-mail: dmitry@safety.sci.kth.se; Konovalenko, Alexander, E-mail: kono@kth.se; Karbojian, Aram, E-mail: karbojan@kth.se

    2017-04-01

    Highlights: • Steam explosion in stratified melt-coolant configuration is studied experimentally. • Different binary oxidic melt simulant materials were used. • Five spontaneous steam explosions were observed. • Instability of melt-coolant interface and formation of premixing layer was observed. • Explosion strength is influenced by melt superheat and water subcooling. - Abstract: Steam explosion phenomena in stratified melt-coolant configuration are considered in this paper. Liquid corium layer covered by water on top can be formed in severe accident scenarios with (i) vessel failure and release of corium melt into a relatively shallow water pool; (ii) with top flooding of corium melt layer. In previous assessments of potential energetics in stratified melt-coolant configuration, it was assumed that melt and coolant are separated by a stable vapor film and there is no premixing prior to the shock wave propagation. This assumption was instrumental for concluding that the amount of energy that can be released in such configuration is not of safety importance. However, several recent experiments carried out in Pouring and Under-water Liquid Melt Spreading (PULiMS) facility with up to 78 kg of binary oxidic corium simulants mixtures have resulted in spontaneous explosions with relatively high conversion ratios (order of one percent). The instability of the melt-coolant interface, melt splashes and formation of premixing layer were observed in the tests. In this work, we present results of experiments carried out more recently in steam explosion in stratified melt-coolant configuration (SES) facility in order to shed some light on the premixing phenomena and assess the influence of the test conditions on the steam explosion energetics.

  13. A worked example using the SP249 advanced assessment route: the carregado unit 6 final superheater outlet header

    Energy Technology Data Exchange (ETDEWEB)

    Brear, J.M.; Jarvis, P.; Jones, G.T. [ERA Technology (United Kingdom); Jovanovic, A.S.; Friemann, M.; Kluttig, B.; Ober, M. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt; Batista, A. [EDP-PROET (Portugal); Araujo, C.L. de; Pires, A. [ISQ (Portugal)

    1995-12-31

    As a key part of its information resource, the SP249 Project contains a number of case studies, drawn from the collective experience of the partners and from the literature. The user of the system may search this data-base by component type and material or by assessment method, to find a practical example close to his own current problem. He can thus draw upon past experience as well as state-of-the-art knowledge to obtain advice. To facilitate this, a set of key-words has been defined to create links between the case studies and the overall assessment methodology. These relate to damage and failure types and causes as well as to techniques of investigation and assessment. For demonstration, validation and didactic purposes, certain of these case studies - one per end-user utility in the project - have been chosen for full elaboration as `worked-examples`. These real component evaluations are worked through by an expert group from the project team so as to provide the utility staff with `hands-on` training in both the practical techniques of component life. The assessment and the use of the knowledge based system. The exercise also provides valuable opportunity for feedback, allowing refinement of the technology package and the software. Amongst these worked examples, an assessment of EDP`s Carregado Unit 6 Final Superheater Outlet Header has been chosen for special attention - as the operators have kindly allowed direct CSS to the component during two outages. This article summarises the Carregado Case Study. It is intended to serve as a demonstration and as to how the Advanced Assessment Route (AAR) is used in practice. The actions performed and results obtained are summarised

  14. An Improved Steam Injection Model with the Consideration of Steam Override

    OpenAIRE

    He , Congge; Mu , Longxin; Fan , Zifei; Xu , Anzhu; Zeng , Baoquan; Ji , Zhongyuan; Han , Haishui

    2017-01-01

    International audience; The great difference in density between steam and liquid during wet steam injection always results in steam override, that is, steam gathers on the top of the pay zone. In this article, the equation for steam override coefficient was firstly established based on van Lookeren’s steam override theory and then radius of steam zone and hot fluid zone were derived according to a more realistic temperature distribution and an energy balance in the pay zone. On this basis, th...

  15. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  16. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  17. Ash particle erosion on steam boiler convective section

    Energy Technology Data Exchange (ETDEWEB)

    Meuronen, V

    1998-12-31

    In this study, equations for the calculation of erosion wear caused by ash particles on convective heat exchanger tubes of steam boilers are presented. A new, three-dimensional test arrangement was used in the testing of the erosion wear of convective heat exchanger tubes of steam boilers. When using the sleeve-method, three different tube materials and three tube constructions could be tested. New results were obtained from the analyses. The main mechanisms of erosion wear phenomena and erosion wear as a function of collision conditions and material properties have been studied. Properties of fossil fuels have also been presented. When burning solid fuels, such as pulverized coal and peat in steam boilers, most of the ash is entrained by the flue gas in the furnace. In bubbling and circulating fluidized bed boilers, particle concentration in the flue gas is high because of bed material entrained in the flue gas. Hard particles, such as sharp edged quartz crystals, cause erosion wear when colliding on convective heat exchanger tubes and on the rear wall of the steam boiler. The most important ways to reduce erosion wear in steam boilers is to keep the velocity of the flue gas moderate and prevent channelling of the ash flow in a certain part of the cross section of the flue gas channel, especially near the back wall. One can do this by constructing the boiler with the following components. Screen plates can be used to make the velocity and ash flow distributions more even at the cross-section of the channel. Shield plates and plate type constructions in superheaters can also be used. Erosion testing was conducted with three types of tube constructions: a one tube row, an in- line tube bank with six tube rows, and a staggered tube bark with six tube rows. Three flow velocities and two particle concentrations were used in the tests, which were carried out at room temperature. Three particle materials were used: quartz, coal ash and peat ash particles. Mass loss

  18. Erosion corrosion in wet steam

    International Nuclear Information System (INIS)

    Tavast, J.

    1988-03-01

    The effect of different remedies against erosion corrosion in wet steam has been studied in Barsebaeck 1. Accessible steam systems were inspected in 1984, 1985 and 1986. The effect of hydrogen peroxide injection of the transport of corrosion products in the condensate and feed water systems has also been followed through chemical analyses. The most important results of the project are: - Low alloy chromium steels with a chromium content of 1-2% have shown excellent resistance to erosion corrosion in wet steam. - A thermally sprayed coating has shown good resistance to erosion corrosion in wet steam. In a few areas with restricted accessibility minor attacks have been found. A thermally sprayed aluminium oxide coating has given poor results. - Large areas in the moisture separator/reheater and in steam extraction no. 3 have been passivated by injection of 20 ppb hydrogen peroxide to the high pressure steam. In other inspected systems no significant effect was found. Measurements of the wall thickness in steam extraction no. 3 showed a reduced rate of attack. - The injection of 20 ppb hydrogen peroxide has not resulted in any significant reduction of the iron level result is contrary to that of earlier tests. An increase to 40 ppb resulted in a slight decrease of the iron level. - None of the feared disadvantages with hydrogen peroxide injection has been observed. The chromium and cobalt levels did not increase during the injection. Neither did the lifetime of the precoat condensate filters decrease. (author)

  19. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  20. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  1. Steam reformer with catalytic combustor

    Science.gov (United States)

    Voecks, Gerald E. (Inventor)

    1990-01-01

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  2. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  3. Effect of reinforcement amount, mold temperature, superheat, and mold thickness on fluidity of in-situ Al-Mg2Si composites

    Directory of Open Access Journals (Sweden)

    Reza Vatankhah Barenji

    2018-01-01

    Full Text Available In the present study, the effects of mold temperature, superheat, mold thickness, and Mg2Si amount on the fluidity of the Al-Mg2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25 °C to 200 °C, superheat from 50 °C to 250 °C, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg2Si in the range from 15wt.% to 25wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100 °C, 150 °C, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg2Si, the morphology of the primary Mg2Si becomes irregular and the size of primary Mg2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.

  4. Wet-steam erosion of steam turbine disks and shafts

    International Nuclear Information System (INIS)

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-01

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  5. Molten salt steam generator subsystem research experiment. Volume I. Phase 1 - Final report

    Energy Technology Data Exchange (ETDEWEB)

    None

    1984-10-01

    A study was conducted for Phase 1 of a two-phase project whose objectives were to develop a reliable, cost-effective molten salt steam generating subsystem for solar thermal plants, minimize uncertainty in capital, operating, and maintenance costs, and demonstrate the ability of molten salt to generate high-pressure, high-temperature steam. The Phase 1 study involved the conceptual design of molten salt steam generating subsystems for a nominal 100-MWe net stand-alone solar central receiver electric generating plant, and a nominal 100-MWe net hybrid fossil-fueled electric power generating plant that is 50% repowered by a solar central receiver system. As part of Phase 1, a proposal was prepared for Phase 2, which involves the design, construction, testing and evaluation of a Subsystem Research Experiment of sufficient size to ensure successful operation of the full-size subsystem designed in Phase 1. Evaluation of several concepts resulted in the selection of a four-component (preheater, evaporator, superheater, reheater), natural circulation, vertically oriented, shell and tube (straight) heat exchanger arrangement. Thermal hydraulic analysis of the system included full and part load performance, circulation requirements, stability, and critical heat flux analysis. Flow-induced tube vibration, tube buckling, fatigue evaluation of tubesheet junctions, steady-state tubesheet analysis, and a simplified transient analysis were included in the structural analysis of the system. Operating modes and system dynamic response to load changes were identified. Auxiliary equipment, fabrication, erection, and maintenance requirements were also defined. Installed capital costs and a project schedule were prepared for each design.

  6. Determination of the concentration profile of chemical elements in superheater pipes; Determinacion del perfil de concentracion de elementos quimicos en tubos de sobrecalentadores

    Energy Technology Data Exchange (ETDEWEB)

    Aldape U, F; Aspiazu F, J [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    1986-05-15

    This work has for object to determine the profile of concentration of chemical elements at trace level in a superheater pipe of Thermoelectric Plants using the X-ray emission spectroscopy technique induced by protons coming from the Accelerator of the Nuclear Center. In the X-ray detection, a Si Li detector was used. The technique was chosen because it allows a multielemental analysis, of high sensitivity and precision. The results can help to understand the problems that are had in the change of flexibility or of corrosion. This will be from utility to the Federal Electricity Commission (CFE). (Author)

  7. Corrosion protection on superheaters of waste to energy plants. Experience with material and application; Korrosionsschutz im Ueberhitzerbereich. Erfahrungen mit Werkstoff und Applikation aus Qualitaetsbegleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Schmidl, Werner; Herzog, Thomas; Magel, Gabi; Mueller, Wolfgang; Spiegel, Wolfgang [CheMin GmbH, Augsburg (Germany)

    2011-07-01

    Corrosion induced by chlorine at high temperatures and corrosion by salt melts sometimes cause severe risk and loss of operational availability in waste- and biomass-fired power plants. This corrosion very often affects the superheater. Due to high maintenance needs, several approaches to anti-corrosion coating have been developed. Nickel-based alloys such as alloy 625 are chosen to be applied as cladding or by thermal spraying. Operation periods have been considerably increased by these methods. But still there are some shortcomings in corrosion protection due to application and/or material. (orig.)

  8. Environmental Assessment for Authorizing the Puerto Rico Electric Power Authority (PREPA) to allow Public Access to the Boiling Nuclear Superheat (BONUS) Reactor Building, Rincon, Puerto Rico

    International Nuclear Information System (INIS)

    2003-01-01

    The U.S. Department of Energy (DOE) proposes to consent to a proposal by the Puerto Rico Electric Power Authority (PREPA) to allow public access to the Boiling Nuclear Superheat (BONUS) reactor building located near Rincon, Puerto Rico for use as a museum. PREPA, the owner of the BONUS facility, has determined that the historical significance of this facility, as one of only two reactors of this design ever constructed in the world, warrants preservation in a museum, and that this museum would provide economic benefits to the local community through increased tourism. Therefore, PREPA is proposing development of the BONUS facility as a museum

  9. United States Advanced Ultra-Supercritical Component Test Facility for 760°C Steam Power Plants ComTest Project

    Energy Technology Data Exchange (ETDEWEB)

    Hack, Horst [Electric Power Research Institute (EPRI); Purgert, Robert Michael [Energy Industries of Ohio

    2017-12-13

    Following the successful completion of a 15-year effort to develop and test materials that would allow coal-fired power plants to be operated at advanced ultra-supercritical (A-USC) steam conditions, a United States-based consortium is presently engaged in a project to build an A-USC component test facility (ComTest). A-USC steam cycles have the potential to improve cycle efficiency, reduce fuel costs, and reduce greenhouse gas emissions. Current development and demonstration efforts are focused on enabling the construction of A-USC plants, operating with steam temperatures as high as 1400°F (760°C) and steam pressures up to 5000 psi (35 MPa), which can potentially increase cycle efficiencies to 47% HHV (higher heating value), or approximately 50% LHV (lower heating value), and reduce CO2 emissions by roughly 25%, compared to today’s U.S. fleet. A-USC technology provides a lower-cost method to reduce CO2 emissions, compared to CO2 capture technologies, while retaining a viable coal option for owners of coal generation assets. Among the goals of the ComTest facility are to validate that components made from advanced nickel-based alloys can operate and perform under A-USC conditions, to accelerate the development of a U.S.-based supply chain for the full complement of A-USC components, and to decrease the uncertainty of cost estimates for future A-USC power plants. The configuration of the ComTest facility would include the key A-USC technology components that were identified for expanded operational testing, including a gas-fired superheater, high-temperature steam piping, steam turbine valve, and cycling header component. Membrane walls in the superheater have been designed to operate at the full temperatures expected in a commercial A-USC boiler, but at a lower (intermediate) operating pressure. This superheater has been designed to increase the temperature of the steam supplied by the host utility boiler up to 1400°F (760

  10. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  11. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  12. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  13. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  14. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  15. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  16. Study on superheat of TiAl melt during cold crucible levitation melting. TiAl no cold crucible levitation yokai ni okeru yoto kanetsudo no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Miwa, K.; Kobayashi, K.; Ninomiya, M. (Government Industrial Research Institute, Nagoya, Nagoya (Japan))

    1992-06-20

    Investigations were given on effects of test sample weights and sample positions in cold crucibles on superheat of melts when the intermetallic compound TiAl is melted using cold crucible levitation melting process, one of noncontaminated melting processes. The cold crucibles used in the experiment are a water-cooled copper crucible with an inner diameter of 42 mm and a length of 140 mm, into which a column-like ingot sample with an outer diameter of 32 mm (Al containing Ti at 33.5% by mass) was put and melted using the levitation melting. Comparisons and discussions were given on the relationship between sample weights and melt temperatures, the relationship between positions of the inserted samples and melt temperatures, and the state of contamination at melting of casts obtained from the melts resulted from the levitation melting and high-frequency melting poured into respective ceramic dies. Elevating the superheat temperature of the melts requires optimizing the sample weights and positions. Melt temperatures were measured using a radiation thermometer and a thermocouple, and the respective measured values were compared. 7 refs., 4 figs., 1 tab.

  17. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  18. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  19. Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seongil; Choi, Sangmin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2017-05-15

    The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

  20. Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

    International Nuclear Information System (INIS)

    Kim, Seongil; Choi, Sangmin

    2017-01-01

    The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

  1. Cation-anion imbalance: Effect on PWR steam generator crevice pH - an acidic case study

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.

    1990-01-01

    Ion exchange resins remove cations more efficiently than anions from feedwater to nuclear steam generators. The resulting imbalance is made up in the feedwater train by ammonia additions. In the steam generator, the ammonia is quickly flashed off leaving acid ions for an ionic balance. The almost pure water concentrates by boiling in heated crevices, in theory, to levels permitted by the available superheat (difference between primary and secondary temperatures). The concentrations may reach an ionic strength of greater than 20 molal on the hot leg, depending on bulk water concentration, time of steady state operation, fouling of crevice locations, and solubilities of the various salts, i.e., kinetic as well as thermodynamic considerations. While some of the acid species distill out of the crevices, more may be trapped by corrosive reactions. In the paper, theoretical crevice pH is calculated by MULTEQ. An attempt is made to relate pH to steady state operation time and crevice fouling. The data are normalized to be independent of bulk water concentration. Neutralization of the acid is explored

  2. Maintaining steam/condensate lines

    International Nuclear Information System (INIS)

    Russum, S.A.

    1992-01-01

    Steam and condensate systems must be maintained with the same diligence as the boiler itself. Unfortunately, they often are not. The water treatment program, critical to keeping the boiler at peak efficiency and optimizing operating life, should not stop with the boiler. The program must encompass the steam and condensate system as well. A properly maintained condensate system maximizes condensate recovery, which is a cost-free energy source. The fuel needed to turn the boiler feedwater into steam has already been provided. Returning the condensate allows a significant portion of that fuel cost to be recouped. Condensate has a high heat content. Condensate is a readily available, economical feedwater source. Properly treated, it is very pure. Condensate improves feedwater quality and reduces makeup water demand and pretreatment costs. Higher quality feedwater means more reliable boiler operation

  3. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  4. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  5. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  6. Nuclear reactor steam depressurization valve

    International Nuclear Information System (INIS)

    Moore, G.L.

    1991-01-01

    This patent describes improvement in a nuclear reactor plant, an improved steam depressurization valve positioned intermediate along a steam discharge pipe for controlling the venting of steam pressure from the reactor through the pipe. The improvement comprises: a housing including a domed cover forming a chamber and having a partition plate dividing the chamber into a fluid pressure activation compartment and a steam flow control compartment, the valve housing being provided with an inlet connection and an outlet connection in the steam flow control compartment, and a fluid duct in communication with a source of fluid pressure for operating the valve; a valve set mounted within the fluid flow control compartment comprising a cylindrical section surrounding the inlet connection with one end adjoining the connection and having a radially projecting flange at the other end with a contoured extended valve sealing flange provided with an annular valve sealing member, and a valve cylinder traversing the partition plate and reciprocally movable within an opening in the partition plate with one terminal and extending into the fluid pressure activation compartment and the other terminal end extending into the steam flow control compartment coaxially aligned with the valve seat surrounding the inlet connection, the valve cylinder being surrounded by two bellow fluid seals and provided with guides to inhibit lateral movement, an end of the valve cylinder extending into the fluid flow control compartment having a radially projecting flange substantially conterminous with the valve seat flange and having a contoured surface facing and complimentary to the contoured valve seating surface whereby the two contoured valve surfaces can meet in matching relationship, thus providing a pressure actuated reciprocatable valve member for making closing contact with the valve seat and withdrawing therefrom for opening fluid flow through the valve

  7. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  8. Steam turbines for PWR stations

    International Nuclear Information System (INIS)

    Muscroft, J.

    1989-01-01

    The thermodynamic cycle requirements and mechanical design features applying to modern GEC 3000 rev/min steam turbines for pressurised water reactor power stations are reviewed. The most recent developments include machines of 630 MW and 985 MW output which are currently under construction. The importance of service experience with nuclear wet steam turbines associated with a variety of types of water cooled reactor and its relevance to the design of modern 3000 rev/min turbines for pressurised water reactor applications is emphasised. (author)

  9. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  10. Steam reforming of light oxygenates

    DEFF Research Database (Denmark)

    Trane-Restrup, Rasmus; Resasco, Daniel E; Jensen, Anker Degn

    2013-01-01

    Steam reforming (SR) of ethanol, acetic acid, acetone, acetol, 1-propanol, and propanal has been investigated over Ni/MgAl2O4 at temperatures between 400 and 700 degrees C and at a steam-to-carbon-ratio (S/C) of 6. The yield of H-2 and conversion increased with temperature, while the yield of by-...... of CH4. Significant deactivation of the catalyst was observed for all of the compounds and was mainly due to carbon formation. The carbon formation was highest for alcohols due to a high formation of olefins, which are potent coke precursors....

  11. Steam Digest 2001: Office of Industrial Technologies

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  12. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    Science.gov (United States)

    Prayogo, Galang Sandy; Haryadi, Gunawan Dwi; Ismail, Rifky; Kim, Seon Jin

    2016-04-01

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  13. SUS 321 HTB boiler tubing with fire grained internal surface resistant to steam-induced oxidation

    International Nuclear Information System (INIS)

    Kanero, Takahiro; Minami, Yuusuke; Kodera, Toshihide

    1981-01-01

    Considerable amount of scale is produced by high temperature steam on the austenitic stainless steel tubes used for the superheaters and reheaters of large boilers for power generation. The scale of outer layer separates off due to the thermal stress at the time of starting-up and stopping, and causes the blocking of pipes and the erosion of turbine blades. Following the increase of nuclear power generation, large boilers are used for medium load, accordingly it is expected that the troubles like these increase. In this paper, the manufacturing method and the properties of SUS 321 HTB with fine grain internal surface are reported, which was developed to reduce the rate of growth of scale and to prevent the separation of scale. In order to prevent the separation of scale from austenitic stainless steel tubes, the reduction of scale thickness, surface treatment such as chrome plating, the use of alloys with excellent oxidation resistance, the formation of chrome-rich film rapidly, the heat treatment of cold-worked tubes and so on were carried out. The nitrification of SUS 321 H steel brought about two-phase structure of the fine grain internal surface with excellent oxidation resistance and the rest of coarse grains with high creep strength. (Kako, I.)

  14. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    International Nuclear Information System (INIS)

    Prayogo, Galang Sandy; Haryadi, Gunawan Dwi; Ismail, Rifky; Kim, Seon Jin

    2016-01-01

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  15. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    Energy Technology Data Exchange (ETDEWEB)

    Prayogo, Galang Sandy, E-mail: gasandylang@live.com; Haryadi, Gunawan Dwi; Ismail, Rifky [Department of Mechanical Engineering, Diponegoro University, Semarang (Indonesia); Kim, Seon Jin [Department of Mechanical & Automotive Engineering of Pukyong National University (Korea, Republic of)

    2016-04-19

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  16. Vapor generator steam drum spray heat

    International Nuclear Information System (INIS)

    Fasnacht, F.A. Jr.

    1978-01-01

    A typical embodiment of the invention provides a combination feedwater and cooldown water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure

  17. Steam turbines for nuclear power plants

    International Nuclear Information System (INIS)

    Kosyak, Yu.F.

    1978-01-01

    Considered are the peculiarities of the design and operation of steam turbines, condensers and supplementary equipment of steam turbines for nuclear power plants; described are the processes of steam flow in humid-steam turbines, calculation and selection principles of main parameters of heat lines. Designs of the turbines installed at the Charkov turbine plant are described in detail as well as of those developed by leading foreign turbobuilding firms

  18. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  19. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  20. STEAM DALAM PEMBUATAN PAKAN UNTUK KOMODITAS AKUAKULTUR

    Directory of Open Access Journals (Sweden)

    Sukarman Sukarman

    2010-12-01

    Full Text Available Kualitas fisik pakan (pelet untuk hewan akuakultur sangat penting, karena akan dimasukkan ke dalam air dan diharapkan tidak banyak mencemari lingkungan. Salah satu faktor yang berpengaruh dalam menjaga kualitas fisik pakan adalah penambahan dan pengaturan steam pada saat proses pembuatan pelet. Steam adalah aliran gas yang dihasilkan oleh air pada saat mendidih. Steam dibagi menjadi 3 jenis yaitu steam basah, saturated steam, dan superheated steam. Steam yang digunakan dalam proses pembuatan pelet adalah saturated steam. Pengaruh penambahan steam pada kualitas pelet bisa mencapai 20%. Penambahan steam dengan jumlah dan kualitas yang tepat akan menghasilkan pelet berkualitas. Sedangkan jika pengaturan dan penambahannya tidak tepat, maka kualitas fisik pelet akan rendah dan kemungkinan bisa merusak kandungan nutrisi seperti vitamin dan protein. Penambahan steam yang benar bisa dilakukan di dalam kondisioner dengan mengatur retention time, sudut kemiringan paddle conditioner, kecepatan putaran bearing dan menjaga kualitas steam dari mesin boiler sampai dengan kondisioner.

  1. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  2. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  3. BWR Steam Dryer Alternating Stress Assessment Procedures

    Energy Technology Data Exchange (ETDEWEB)

    Morante, R. J. [Brookhaven National Lab. (BNL), Upton, NY (United States); Hambric, S. A. [Brookhaven National Lab. (BNL), Upton, NY (United States); Ziada, S. [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2016-12-01

    This report presents an overview of Boiling Water Reactor (BWR) steam dryer design; the fatigue cracking failures that occurred at the Quad Cities (QC) plants and their root causes; a history of BWR Extended Power Uprates (EPUs) in the USA; and a discussion of steam dryer modifications/replacements, alternating stress mechanisms on steam dryers, and structural integrity evaluations (static and alternating stress).

  4. Rapid evaporation at the superheat limit of methanol, ethanol, butanol and n-heptane on platinum films supported by low-stress SiN membranes.

    Science.gov (United States)

    Ching, Eric J; Avedisian, C Thomas; Cavicchi, Richard C; Chung, Do Hyun; Rah, Jeff; Carrier, Michael J

    2016-10-01

    The bubble nucleation temperatures of several organic liquids (methanol, ethanol, butanol, n-heptane) on stress-minimized platinum (Pt) films supported by SiN membranes is examined by pulse-heating the membranes for times ranging from 1 µs to 10 µs. The results show that the nucleation temperatures increase as the heating rates of the Pt films increase. Measured nucleation temperatures approach predicted superheat limits for the smallest pulse times which correspond to heating rates over 10 8 K/s, while nucleation temperatures are significantly lower for the longest pulse times. The microheater membranes were found to be robust for millions of pulse cycles, which suggests their potential in applications for moving fluids on the microscale and for more fundamental studies of phase transitions of metastable liquids.

  5. Materials Performance in USC Steam

    Energy Technology Data Exchange (ETDEWEB)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  6. The STEAM behind the Scenes

    Science.gov (United States)

    Smith, Carmen Petrick; King, Barbara; González, Diana

    2015-01-01

    There is a growing need for STEAM-based (Science, Technology, Engineering, Arts, and Mathematics) knowledge and skills across a wide range of professions (Brazell 2013). Yet students often fail to see the usefulness of mathematics beyond the classroom (Kloosterman, Raymond, and Emenaker 1996), and they do not regularly make connections between…

  7. Technical diagnostics of steam turbines

    International Nuclear Information System (INIS)

    Vlckova, B.; Drahy, J.

    1987-01-01

    This paper deals with practical experience in application of technical diagnostics methods to steam turbines, in particular using pedestal and shaft vibration measurements as well as estimation of bearing metal temperature and ultrasound emission signals. An estimation of effectiveness of the diagnostics methods used is given on the basis of experimental investigations made on a 30-MW turbine. (author)

  8. Severity parameters for steam cracking

    NARCIS (Netherlands)

    Golombok, M.; Bijl, J.L.M.; Kornegoor, M.

    2001-01-01

    There are several ways to measure severity in steam cracking which are all a function of residence time, temperature, and pressure. Many measures of severity are not practicable for experimental purposes. Our experimental study shows that methane make is the best measure of severity because it is an

  9. Nuclear process steam for industry

    International Nuclear Information System (INIS)

    Seddon, W.A.

    1981-11-01

    A joint industrial survey funded by the Bruce County Council, the Ontario Energy Corporation and Atomic Energy of Canada Limited was carried out with the cooperation of Ontario Hydro and the Ontario Ministry of Industry and Tourism. Its objective was to identify and assess the future needs and interest of energy-intensive industries in an Industrial Energy Park adjacent to the Bruce Nuclear Power Development. The Energy Park would capitalize on the infrastructure of the existing CANDU reactors and Ontario Hydro's proven and unique capability to produce steam, as well as electricity, at a cost currently about half that from a comparable coal-fired station. Four industries with an integrated steam demand of some 1 x 10 6 lb/h were found to be prepared to consider seriously the use of nuclear steam. Their combined plants would involve a capital investment of over $200 million and provide jobs for 350-400 people. The high costs of transportation and the lack of docking facilities were considered to be the major drawbacks of the Bruce location. An indication of steam prices would be required for an over-all economic assessment

  10. Steam initiated hydrotalcite conversion coatings

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2018-01-01

    A facile process of exploiting high-temperature steam to deposit nvironmentally friendly hydrotalcite (HT) coatings on Al alloy 6060 was developed in a spray system. Scanning electron microscopy showed the formationf a continuous and conformal coating comprised of a compact mass of crystallites. ...

  11. Steam-water relative permeability

    Energy Technology Data Exchange (ETDEWEB)

    Ambusso, W.; Satik, C.; Home, R.N. [Stanford Univ., CA (United States)

    1997-12-31

    A set of relative permeability relations for simultaneous flow of steam and water in porous media have been measured in steady state experiments conducted under the conditions that eliminate most errors associated with saturation and pressure measurements. These relations show that the relative permeabilities for steam-water flow in porous media vary approximately linearly with saturation. This departure from the nitrogen/water behavior indicates that there are fundamental differences between steam/water and nitrogen/water flows. The saturations in these experiments were measured by using a high resolution X-ray computer tomography (CT) scanner. In addition the pressure gradients were obtained from the measurements of liquid phase pressure over the portions with flat saturation profiles. These two aspects constitute a major improvement in the experimental method compared to those used in the past. Comparison of the saturation profiles measured by the X-ray CT scanner during the experiments shows a good agreement with those predicted by numerical simulations. To obtain results that are applicable to general flow of steam and water in porous media similar experiments will be conducted at higher temperature and with porous rocks of different wetting characteristics and porosity distribution.

  12. Temperature control of a steam generator by means of an hybrid system PID-RLC; Control de las temperaturas de un generador de vapor mediante un sistema hibrido PID-RLC

    Energy Technology Data Exchange (ETDEWEB)

    Palomares Gonzalez, Daniel; Garcia Mendoza, Raul [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    A description is made of the design and evaluation of an hybrid control system, formed by a quadratic gaussian linear regulator (QLR) and proportional integral derivative (PID) type regulators. This scheme is used to control the reheater and secondary superheater steam temperatures of a steam generator model with a maximum capacity of 2,150,000 pounds per hour. Once applied to the model of a 300 MW steam power plant, this system showed better results than the traditional schemes and inclusively better than some modern control schemes. This fact characterizes it as a high potential system to be applied to steam power plants. [Espanol] Se describe el diseno y la evaluacion de un sistema de control hibrido, formado por un regulador lineal cuadratico gaussiano (RLC) y reguladores tipo proporcional integral derivativo (PID). Este esquema se utiliza para controlar las temperaturas de vapor del recalentador y sobrecalentador secundario del modelo de un generador de vapor con capacidad maxima de 2,150,000 libras por hora. Una vez aplicado al modelo de una unidad termoelectrica de 300 MW, este sistema produjo mejores resultados que los esquemas tradicionales e incluso mejores que algunos esquemas de control moderno. Esto lo caracteriza como un sistema con un alto potencial para aplicarse a unidades termoelectricas.

  13. Temperature control of a steam generator by means of an hybrid system PID-RLC; Control de las temperaturas de un generador de vapor mediante un sistema hibrido PID-RLC

    Energy Technology Data Exchange (ETDEWEB)

    Palomares Gonzalez, Daniel; Garcia Mendoza, Raul [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1991-12-31

    A description is made of the design and evaluation of an hybrid control system, formed by a quadratic gaussian linear regulator (QLR) and proportional integral derivative (PID) type regulators. This scheme is used to control the reheater and secondary superheater steam temperatures of a steam generator model with a maximum capacity of 2,150,000 pounds per hour. Once applied to the model of a 300 MW steam power plant, this system showed better results than the traditional schemes and inclusively better than some modern control schemes. This fact characterizes it as a high potential system to be applied to steam power plants. [Espanol] Se describe el diseno y la evaluacion de un sistema de control hibrido, formado por un regulador lineal cuadratico gaussiano (RLC) y reguladores tipo proporcional integral derivativo (PID). Este esquema se utiliza para controlar las temperaturas de vapor del recalentador y sobrecalentador secundario del modelo de un generador de vapor con capacidad maxima de 2,150,000 libras por hora. Una vez aplicado al modelo de una unidad termoelectrica de 300 MW, este sistema produjo mejores resultados que los esquemas tradicionales e incluso mejores que algunos esquemas de control moderno. Esto lo caracteriza como un sistema con un alto potencial para aplicarse a unidades termoelectricas.

  14. Steam jet ejectors are examined automatically

    International Nuclear Information System (INIS)

    Lardiere, C.

    2013-01-01

    Steam jet ejectors are used in the nuclear industry particularly for the transfer of radioactive fluids. Their working is based on the Venturi effect and the conservation of energy. A steam ejector can be considered as a thermodynamical pump without mobile parts. The Descote enterprise manufactures a broad range of steam jet ejectors and the characterization and testing of the steam ejectors was made manually and empirically so far. A new test bench has been designed, the tests are led automatically and allow a more accurate characterization and optimization of the steam jet ejectors. (A.C.)

  15. Facility to separate water and steam

    International Nuclear Information System (INIS)

    Loesel, G.

    1977-01-01

    The water/steam mixture from the pressure vessel e.g. of a BWR is separated by means of centrifugal separators untilizing the natural separation of steam. The steam is supplied to a steam drying vessel and the water to a water collecting tank. These vessels may be combined to a common vessel or connected through additional pipes. From the water collecting tank, arranged below the steam dryer, a feedwater pipe runs back to the pressure vessel. By construction out of individual components cleaning, decontamination, and operating control are essentially simplified. (RW) 891 RW [de

  16. Cycle improvement for nuclear steam power plant

    International Nuclear Information System (INIS)

    Silvestri, G.J. Jr.

    1976-01-01

    A pressure-increasig ejector element is disposed in an extraction line intermediate to a high pressure turbine element and a feedwater heater. The ejector utilizes high pressure fluid from a reheater drain as the motive fluid to increase the pressure at which the extraction steam is introduced into the feedwater heater. The increase in pressure of the extraction steam entering the feedwater heater due to the steam passage through the ejector increases the heat exchange capability of the extraction steam thus increasing the overall steam power plant efficiency

  17. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  18. Steam atmosphere drying concepts using steam exhaust recompression

    Energy Technology Data Exchange (ETDEWEB)

    DiBella, F.A. (TECOGEN, Inc., Waltham, MA (United States))

    1992-08-01

    In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg[sub evap] to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

  19. Steam atmosphere drying concepts using steam exhaust recompression

    Energy Technology Data Exchange (ETDEWEB)

    DiBella, F.A. [TECOGEN, Inc., Waltham, MA (United States)

    1992-08-01

    In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg{sub evap} to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

  20. Unsteady coupling effects of wet steam in steam turbines flows

    International Nuclear Information System (INIS)

    Blondel, Frederic

    2014-01-01

    In addition to conventional turbomachinery problems, both the behavior and performances of steam turbines are highly dependent on the vapour thermodynamic state and the presence of a liquid phase. EDF, the main French electricity producer, is interested in further developing its' modelling capabilities and expertise in this area to allow for operational studies and long-term planning. This PhD thesis explores the modelling of wetness formation and growth in a steam turbine and an analysis of the coupling between the liquid phase and the main flow unsteadiness. To this end, the work in this thesis took the following approach. Wetness was accounted for using a homogeneous model coupled with transport equations to take into account the effects of non-equilibrium phenomena, such as the growth of the liquid phase and nucleation. The real gas attributes of the problem demanded adapted numerical methods. Before their implementation in the 3D elsA solver, the accuracy of the chosen models was tested using a developed one-dimensional nozzle code. In this manner, various condensation models were considered, including both poly-dispersed and monodispersed behaviours of the steam. Finally, unsteady coupling effects were observed from several perspectives (1D, 1D - 3D, 3D), demonstrating the ability of the method of moments to sustain unsteady phenomena which were not apparent in a simple monodispersed model. (author)

  1. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  2. Steam coal mines of tomorrow

    Energy Technology Data Exchange (ETDEWEB)

    McCloskey, G

    1986-07-01

    A comprehensive review of new steam coal mines being planned or developed worldwide. It shows that at least 20 major mines with a combined annual output of 110 million tonnes per annum, could add their coal to world markets in the next 10 years. The review highlights: substantial activity in Australia with at least four major mines at advanced planning stages; a strengthening of the South American export industry with 4 major mines operating in 10 years compared with just one today; no major export mines being developed in the traditional US mining areas; and the emergence of Indonesia as a major steam coal producer/exporter. The review also shows a reduction in cost/output ratios, and also the proximity of the new mines to existing infrastructure (e.g. export terminals, rail links).

  3. Organic evaporator steam valve failure

    International Nuclear Information System (INIS)

    Jacobs, R.A.

    1992-01-01

    Defense Waste Processing Facility (DWPF) Technical has requested an analysis of the capacity of the Organic Evaporator (OE) condenser (OEC) be performed to determine its capability in the case where the OE steam flow control valve fails open. Calculations of the OE boilup and the OEC heat transfer coefficient indicate the OEC will have more than enough capacity to remove the heat at maximum OE boilup. In fact, the Salt Cell Vent Condenser (SCVC) should also have sufficient capacity to handle the maximum OE boilup. Therefore, it would require simultaneous loss of OEC and/or SCVC condensing capacity for the steam valve failure to cause high benzene in the Process Vessel Vent System (PVVS)

  4. Closed loop steam cooled airfoil

    Science.gov (United States)

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  5. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  6. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  7. Large nuclear steam turbine plants

    International Nuclear Information System (INIS)

    Urushidani, Haruo; Moriya, Shin-ichi; Tsuji, Kunio; Fujita, Isao; Ebata, Sakae; Nagai, Yoji.

    1986-01-01

    The technical development of the large capacity steam turbines for ABWR plants was partially completed, and that in progress is expected to be completed soon. In this report, the outline of those new technologies is described. As the technologies for increasing the capacity and heightening the efficiency, 52 in long blades and moisture separating heaters are explained. Besides, in the large bore butterfly valves developed for making the layout compact, the effect of thermal efficiency rise due to the reduction of pressure loss can be expected. As the new technology on the system side, the simplification of the turbine system and the effect of heightening the thermal efficiency by high pressure and low pressure drain pumping-up method based on the recent improvement of feed water quality are discussed. As for nuclear steam turbines, the actual records of performance of 1100 MW class, the largest output at present, have been obtained, and as a next large capacity machine, the development of a steam turbine of 1300 MWe class for an ABWR plant is in progress. It can be expected that by the introduction of those new technologies, the plants having high economical efficiency are realized. (Kako, I.)

  8. Optimal design of marine steam turbine

    International Nuclear Information System (INIS)

    Liu Chengyang; Yan Changqi; Wang Jianjun

    2012-01-01

    The marine steam turbine is one of the key equipment in marine power plant, and it tends to using high power steam turbine, which makes the steam turbine to be heavier and larger, it causes difficulties to the design and arrangement of the steam turbine, and the marine maneuverability is seriously influenced. Therefore, it is necessary to apply optimization techniques to the design of the steam turbine in order to achieve the minimum weight or volume by means of finding the optimum combination of design parameters. The math model of the marine steam turbine design calculation was established. The sensitivities of condenser pressure, power ratio of HP turbine with LP turbine, and the ratio of diameter with height at the end stage of LP turbine, which influence the weight of the marine steam turbine, were analyzed. The optimal design of the marine steam turbine, aiming at the weight minimization while satisfying the structure and performance constraints, was carried out with the hybrid particle swarm optimization algorithm. The results show that, steam turbine weight is reduced by 3.13% with the optimization scheme. Finally, the optimization results were analyzed, and the steam turbine optimization design direction was indicated. (authors)

  9. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  10. Exergy Steam Drying and Energy Integration

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Prem; Muenter, Claes (Exergy Engineering and Consulting, SE-417 55 Goeteborg (Sweden)). e-mail: verma@exergyse.com

    2008-10-15

    Exergy Steam Drying technology has existed for past 28 years and many new applications have been developed during this period. But during past few years the real benefits have been exploited in connection with bio-fuel production and energy integration. The steam dryer consists of a closed loop system, where the product is conveyed by superheated and pressurised carrier steam. The carrier steam is generated by the water vapours from the product being dried, and is indirectly superheated by another higher temperature energy source such as steam, flue gas, thermal oil etc. Besides the superior heat transfer advantages of using pressurised steam as a drying medium, the energy recovery is efficient and simple as the recovered energy (80-90%) is available in the form of steam. In some applications the product quality is significantly improved. Examples presented in this paper: Bio-Combine for pellets production: Through integration of the Exergy Steam Dryer for wood with a combined heat and power (CHP) plant, together with HP steam turbine, the excess carrier steam can be utilised for district heating and/or electrical power production in a condensing turbine. Bio-ethanol production: Both for first and second generation of ethanol can the Exergy process be integrated for treatment of raw material and by-products. Exergy Steam Dryer can dry the distillers dark grains and solubles (DDGS), wood, bagasse and lignin. Bio-diesel production: Oil containing seeds and fruits can be treated in order to improve both the quality of oil and animal feed protein, thus minimizing further oil processing costs and increasing the sales revenues. Sewage sludge as bio-mass: Municipal sewage sludge can be considered as a renewable bio-fuel. By drying and incineration, the combustion heat value of the sludge is sufficient for the drying process, generation of electrical energy and production of district heat. Keywords; Exergy, bio-fuel, bio-mass, pellets, bio-ethanol, biodiesel, bio

  11. Analysis of performance for centrifugal steam compressor

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo [Sungkyunkwan University, Suwon (Korea, Republic of)

    2016-12-15

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters.

  12. Analysis of performance for centrifugal steam compressor

    International Nuclear Information System (INIS)

    Kang, Seung Hwan; Ryu, Chang Kook; Ko, Han Seo

    2016-01-01

    In this study, mean streamline and Computational fluid dynamics (CFD) analyses were performed to investigate the performance of a small centrifugal steam compressor using a latent heat recovery technology. The results from both analysis methods showed good agreement. The compression ratio and efficiency of steam were found to be related with those of air by comparing the compression performances of both gases. Thus, the compression performance of steam could be predicted by the compression performance of air using the developed dimensionless parameters

  13. Steam plant for pressurized water reactors

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    This book discusses the research and development organisations and users to highlight those aspects of the steam turbine and associated plant which are particularly related to the PWR system. The contents include: Characteristics of the steam system (including feed train, dump system and safety aspects); overall design aspects of high and half speed turbines; design aspects of the steam generator and seismic considerations; moisture separators and reheaters; feed pumps and their drives; water treatment; safety related valves; operational experience; availability and performance

  14. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  15. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  16. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  17. Amazing & extraordinary facts the steam age

    CERN Document Server

    Holland, Julian

    2012-01-01

    Respected transport author Julian Holland delves into the intriguing world of steam in his latest book, which is full of absorbing facts and figures on subjects ranging from Cornish beam engines, steam railway locomotives, road vehicles and ships through to traction engines, steam rollers and electricity generating stations and the people who designed and built them. Helped along the way by the inventive minds of James Watt, Richard Trevithick and George Stephenson, steam became the powerhouse that drove the Industrial Revolution in Britain in the late 18th and 19th centuries.

  18. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  19. Steam microturbines in distributed cogeneration

    CERN Document Server

    Kicinski, Jan

    2014-01-01

    This book presents the most recent trends and concepts in power engineering, especially with regard to prosumer and civic energy generation. In so doing, it draws widely on his experience gained during the development of steam microturbines for use in small combined heat and power stations based on the organic Rankine cycle (CHP-ORC). Major issues concerning the dynamic properties of mechanical systems, in particular rotating systems, are discussed, and the results obtained when using unconventional bearing systems, presented. Modeling and analysis of radial-flow and axial-flow microturbines a

  20. Lifetime of superheated steam components

    International Nuclear Information System (INIS)

    Stoklossa, K.H.; Oude-Hengel, H.H.; Kraechter, H.J.

    1974-01-01

    The current evaluation schemes in use for judging the lifetime expectations of superheated steam components are compared with each other. The influence of pressure and temperature fluctuations, the differences in the strength of the wall, and the spread band of constant-strainrates are critically investigated. The distribution of these contributory effects are demonstrated in the hight of numerous measuring results. As an important supplement to these evaluation schemes a newly developed technique is introduced which is designed to calculate failure probabilities. (orig./RW) [de

  1. Strategic management of steam generators

    International Nuclear Information System (INIS)

    Hernalsteen, P.; Berthe, J.

    1991-01-01

    This paper addresses the general approach followed in Belgium for managing any kind of generic defect affecting a Steam Generator tubebundle. This involves the successive steps of: problem detection, dedicated sample monitoring, implementation of preventive methods, development of specific plugging criteria, dedicated 100% inspection, implementation of repair methods, adjusted sample monitoring and repair versus replacement strategy. These steps are illustrated by the particular case of Primary Water Stress Corrosion Cracking in tube roll transitions, which is presently the main problem for two Belgian units Doele-3 and Tihange-2. (author)

  2. Steam generator for nuclear reactors

    International Nuclear Information System (INIS)

    Byerley, W.M.; Bennett, R.R.

    1978-01-01

    In the steam generator, the primary medium is led through a U-shaped tube bundle heating up a secondary medium (feedwater) which flows around the tube bundle via a preheating chamber. In order to optimize heat transfer inside the preheating chamber, the feedwater is separated into a counterflow and a parallel flow with regard to the primary medium by means of partitioning walls and deflectors. The ratio is 70/30%. This way, boiling in the preheater is avoided, i.e. the high LMTD (logaritmic mean temperature difference) is fully utilized. (DG) [de

  3. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  4. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  5. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  6. Steam generator tubing NDE performance

    International Nuclear Information System (INIS)

    Henry, G.; Welty, C.S. Jr.

    1997-01-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

  7. Control device for steam turbine

    International Nuclear Information System (INIS)

    Hoshi, Hiroyuki.

    1993-01-01

    A power load imbalance detection circuit detects a power load imbalance when a load variation coefficient is large and output-load deviation is great. Then, it self-holds and causes a timer to start counting up and releases the self-holding after the elapse of a certain period of time. Upon load separation caused by system accidents, the power load imbalance detection circuit operates along with the increase of turbine rpm, to operate the control valve abrupt closing circuit and a bypassing value abrupt opening circuit. Then, self-holding of the power load imbalance detection circuit is released and, subsequently, a steam control value and a bypass valve are controlled by a control valve flow rate demand signal and a bypass flow rate demand signal determined by an entire main steam flow rate signal and a speed/load control signal. Accordingly, the turbine rpm is settled to about a rated rpm. This enables to avoid reactor shutdown upon occurrence of load interruption. (I.N.)

  8. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  9. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  10. Containments for consolidated nuclear steam systems

    International Nuclear Information System (INIS)

    Jabsen, F.S.

    1978-01-01

    A containment system for a consolidated nuclear steam system incorporating a nuclear core, steam generator and reactor coolant pumps within a single pressure vessel is described which is designed to provide radiation shielding and pressure suppression. Design details, including those for the dry well and wet well of the containment, are given. (UK)

  11. Steam injection : analysis of a typical application.

    NARCIS (Netherlands)

    Penning, F.M.; Lange, de H.C.

    1996-01-01

    A cardboard factory requires steam and electricity, which are produced in its own powerplant. Conventional cogeneration systems cannot cope with the large fluctuations in steam demand, inherent to the cardboard production process, while power demand remains almost constant. For this reason, two

  12. Sintering of nickel steam reforming catalysts

    DEFF Research Database (Denmark)

    Sehested, Jens; Larsen, Niels Wessel; Falsig, Hanne

    2014-01-01

    . In this paper, particle migration and coalescence in nickel steam reforming catalysts is studied. Density functional theory calculations indicate that Ni-OH dominate nickel transport at nickel surfaces in the presence of steam and hydrogen as Ni-OH has the lowest combined energies of formation and diffusion...

  13. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  14. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  15. Steam Reformer With Fibrous Catalytic Combustor

    Science.gov (United States)

    Voecks, Gerald E.

    1987-01-01

    Proposed steam-reforming reactor derives heat from internal combustion on fibrous catalyst. Supplies of fuel and air to combustor controlled to meet demand for heat for steam-reforming reaction. Enables use of less expensive reactor-tube material by limiting temperature to value safe for material yet not so low as to reduce reactor efficiency.

  16. Steam-frothing of milk for coffee

    DEFF Research Database (Denmark)

    Münchow, Morten; Jørgensen, Leif; Amigo Rubio, Jose Manuel

    2015-01-01

    A method for evaluation of the foaming properties of steam-frothed milk, based on image analysis (feature extraction) carried out on a video taken immediately after foam formation, was developed. The method was shown to be able to analyse steam-frothed milk made using a conventional espresso mach...

  17. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  18. Water regime of steam power plants

    International Nuclear Information System (INIS)

    Oesz, Janos

    2011-01-01

    The water regime of water-steam thermal power plants (secondary side of pressurized water reactors (PWR); fossil-fired thermal power plants - referred to as steam power plants) has changed in the past 30 years, due to a shift from water chemistry to water regime approach. The article summarizes measures (that have been realised by chemists of NPP Paks) on which the secondary side of NPP Paks has become a high purity water-steam power plant and by which the water chemistry stress corrosion risk of heat transfer tubes in the VVER-440 steam generators was minimized. The measures can also be applied to the water regime of fossil-fired thermal power plants with super- and subcritical steam pressure. Based on the reliability analogue of PWR steam generators, water regime can be defined as the harmony of construction, material(s) and water chemistry, which needs to be provided in not only the steam generators (boiler) but in each heat exchanger of steam power plant: - Construction determines the processes of flow, heat and mass transfer and their local inequalities; - Material(s) determines the minimal rate of general corrosion and the sensitivity for local corrosion damage; - Water chemistry influences the general corrosion of material(s) and the corrosion products transport, as well as the formation of local corrosion environment. (orig.)

  19. Signal analysis of steam line acoustics

    International Nuclear Information System (INIS)

    Martin, C. Samuel

    2003-01-01

    The vibration of nuclear steam piping is usually associated with pressure fluctuations emanating from flow disturbances such as steam generator nozzles, bends, or other pipe fittings. Flow separation at pipe tees and within steam chest manifolds or headers generate pressure fluctuations that propagate both upstream to steam generators as well as downstream to the steam turbine. Steady-state acoustic oscillations at various frequencies occur within the piping, possibly exciting structural vibrations. This paper focuses on the assessment of the origin of the disturbances using signal analyses of two dynamic pressure recordings from pressure transducers located along straight runs in the steam piping. The technique involves performing the cross spectrum to two dynamic pressure signals in piping between (1) the steam generator and steam chest header, and (2) between the header and steam turbine outlet. If, at a specified frequency, no causality occurs between the two signals then the cross spectra magnitude will be negligible. Of interest here is the value of the phase between the two signals for frequencies for which the magnitude of the cross spectrum is not negligible. It is shown in the paper that the direction of the dominant waves at all frequencies can be related to the phase angle from the cross spectrum. It has to be realized that pressure waves emanating from one source such as a steam generator will propagate along uniform steam pipes with little transformation or attenuation, but will be reflected at fittings and at inlets and outlets. Hence, the eventual steady-state time record at a given location in the piping is a result of not only the disturbance, but also reflections of earlier pulsations. Cross-spectral analyses has been employed to determine the direction of the dominant acoustic waves in the piping for various frequencies for which there are signals. To prove the technique, synthetic spectra are generated comprised of harmonic waves moving both

  20. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  1. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  2. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  3. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  4. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  5. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  6. Characteristics of steam jet impingement on annulus

    International Nuclear Information System (INIS)

    Yoon, Sang H.; Kim, Won J.; Suh, Kune Y.; Song, Chul H.

    2004-01-01

    The steam jet impingement occurs when the steam through the cold leg from the steam generator strikes the inner reactor barrel during the reflood phase of a loss-of-coolant accident (LOCA), which is a characteristic behavior for the APR1400 (Advanced Power Reactor 1400 MWe). In the cold leg break LOCA, the steam and water flows in the downcomer are truly multidimensional. The azimuthal velocity distribution of the steam flow has an important bearing on the thermal hydraulic phenomena such as the emergency coolant water direct bypass, sweepout, steam condensation, and so forth. The investigation of jet flow is required to determine the steam path and momentum reduction rate after the impingement. For the observation of the steam behavior near the break, the computational fluid dynamic (CFD) analysis has been carried out using CFX5.6. The flow visualization and analysis demonstrate the velocity profiles of the steam flow in the annulus region for the same boundary conditions. Pursuant to the CFD results, the micro-Pitot tubes were positioned at varying angles, and corrected for their sensitivity. The experiments were carried out to directly measure the pressure differential and to visualize the flow utilizing a smoke injection method. Results from this study are slated to be applied to MARS, which is a thermal hydraulic system code for the best-estimate analysis. The current one- or two-dimensional analysis in MARS was known to distort the local flow behavior. To enhance prediction capability of MARS, it is necessary to inspect the steam path in the break flow and mechanically simulate the momentum variation. The present experimental and analytical results can locally be applied to developing the engineering models of specific and essential phenomena. (author)

  7. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  8. Initial pressure spike and its propagation phenomena in sodium-water reaction tests for MONJU steam generators

    International Nuclear Information System (INIS)

    Sato, M.; Hiroi, H.; Tanaka, N.; Hori, M.

    1977-01-01

    With the objective of demonstrating the safe design of steam generators for prototype LMFBR MONJU against the postulated large-leak accident, a number of large-leak sodium-water reaction tests have been conducted using the SWAT-1 and SWAT-3 rigs. Investigation of the potential effects of pressure load on the system is one of the major concerns in these tests. This paper reports the behavior of initial pressure spike in the reaction vessel, its propagation phenomena to the simulated secondary cooling system, and the comparisons with the computer code for one-dimensional pressure wave propagation problems. Both rigs used are the scaled-down models of the helically coiled steam generators of MONJU. The SWAT-1 rig is a simplified model and consists of a reaction vessel (1/8 scale of MONJU evaporator with 0.4 m dia. and 2.5 m height) and a pressure relief system i.e., a pressure relief line and a reaction products tank. On the other hand, the SWAT-3 rig is a 1/2.5 scale of MONJU SG system and consists of an evaporator (reaction vessel with 1.3 m dia. and 6.35 m height), a superheater, an intermediate heat exchanger (IHX), a piping system simulating the secondary cooling circuit and a pressure relief system. The both water injection systems consist of a water injection line with a rupture disk installed in front of injection hole and an electrically heated water tank. Choice of water injection rates in the scaled-down models is made based on the method of iso-velocity modeling. Test results indicated that the characteristics of the initial pressure spike are dominated by those of initial water injection which are controlled by the conditions of water heater and the size of water injection hole, etc

  9. A numerical study on thermal behavior of a D-type water-cooled steam boiler

    International Nuclear Information System (INIS)

    Moghari, M.; Hosseini, S.; Shokouhmand, H.; Sharifi, H.; Izadpanah, S.

    2012-01-01

    To achieve a precise assessment on thermal performance of a D-type water-cooled natural gas-fired boiler the present paper was aimed at determining temperature distribution of water and flue gas flows in its different heat exchange equipment. Using the zonal method to predict thermal radiation treatment in the boiler furnace and a numerical iterative approach, in which heat and fluid flow relations associated with different heat surfaces in the boiler convective zone were employed to estimate heat transfer characteristics, enabled this numerical study to obtain results in good agreement with experimental data measured in the utility site during steady state operation. A constant flow rate for a natural gas fuel of specified chemical composition was assumed to be mixed with a given excess ratio of air flow at a full boiler load. Significant results attributed to distribution of heat flux on different furnace walls and that of flue gas and water/steam temperature in different convective stages including superheater, evaporating risers and downcomers modules, and economizer were obtained. Besides the rate of heat absorption in every stage and other essential parameters in the boiler design too, inherent thermal characteristics like radiative and convective heat transfer coefficients as well as overall heat transfer conductance and effectiveness of convective stages considered as cross-flow heat exchangers were eventually presented for the given operating condition. - Highlights: ► Detailed distribution of heat flux on all of the boiler furnace walls was obtained. ► Flue gas and water thermal behaviors in different heating sections were evaluated. ► A good agreement was made between numerical results and experimental data. ► Contribution of the boiler furnace to the total thermal absorption was 39%. ► Contribution of the boiler tube banks to the total thermal absorption was 61%.

  10. The development and application of overheating failure model of FBR steam generator tubes. 3

    International Nuclear Information System (INIS)

    Miyake, Osamu; Hamada, Hirotsugu; Tanabe, Hiromi; Wada, Yusaku; Miyakawa, Akira; Okabe, Ayao; Nakai, Ryodai; Hiroi, Hiroshi

    2002-03-01

    The model has been developed for the assessment of the overheating tube failure in an event of sodium-water reaction accident of fast breeder reactor's steam generators (SGs). The model has been applied to the Monju SG studies. Major results obtained in the studies are as follows: 1. To evaluate the structural integrity of tube material, the strength standard for 2. 25Cr-1Mo steel was established taking account of time dependent effect based on the high temperature (700-1200degC) creep data. This standard has been validated with the tube rupture simulation test data. 2. The conditions for overheating by the high temperature reaction were determined by use of the SWAT-3 experimental data. The realistic local heating conditions (reaction zone temperature and related heat transfer conditions) for the sodium-water reaction were proposed as the cosine-shaped temperature profile. 3. For the cooling effects inside of target tubes, LWR's studies of critical heat flux (CHF) and post-CHF heat transfer correlations have been examined and considered in the model. 4. The model has been validated with experimental data obtained by SWAT-3 and LLTR. The results were satisfactory with conservatism. The PFR superheater leak event in 1987 was studied, and the cause of event and the effectiveness of the improvement after the leak event could be identified by the analysis. 5. The model has been applied to the Monju SG studies. It is revealed consequently that no tube failure occurs in 100%, 40%, and 10% water flow operating conditions when an initial leak is detected by the cover gas pressure detection system. (author)

  11. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  12. Phenomenological modelling of steam explosions

    International Nuclear Information System (INIS)

    Corradini, M.L.; Drumheller, D.S.

    1980-01-01

    During a hypothetical core meltdown accident, an important safety issue to be addressed is the potential for steam explosions. This paper presents analysis and modelling of experimental results. There are four observations that can be drawn from the analysis: (1) vapor explosions are suppressed by noncondensible gases generated by fuel oxidation, by high ambient pressure, and by high water temperatures; (2) these effects appear to be trigger-related in that an explosion can again be induced in some cases by increasing the trigger magnitude; (3) direct fuel liquid-coolant liquid contact can explain small scale fuel fragmentation; (4) heat transfer during the expansion phase of the explosion can reduce the work potential

  13. Steam up over reactor policy

    International Nuclear Information System (INIS)

    Kovan, D.

    1976-01-01

    Britain is once more assessing its nuclear power programme in the light of recent forecasts that there is unlikely to be any growth in the demand for electricity for many years to come. This means that the extra costs of launching a commercially unproven reactor, the Steam Generating Heavy Water Reactor (SGHWR), will be an even greater burden than previously expected, because they would be spread over fewer reactors. Sir John Hill's reported assessment concludes that the present strategy would be the most expensive way of developing Britain's nuclear power programme; and under the circumstances, may not be the best option. The SGHWR programme will certainly be more expensive than either relaunching a programme of advanced gas-cooled reactors (AGRs), or building American designed pressurised water reactors (PWRs). Recent developments of the AGR and PWR's and their advantages in the present position are outlined. (U.K.)

  14. Endoscopic inspection of steam turbines

    International Nuclear Information System (INIS)

    Maliniemi, H.; Muukka, E.

    1990-01-01

    For over ten years, Imatran Voima Oy (IVO) has developed, complementary inspection methods for steam turbine condition monitoring, which can be applied both during operation and shutdown. One important method used periodically during outages is endoscopic inspection. The inspection is based on the method where the internal parts of the turbine is inspected through access borings with endoscope and where the magnified figures of the internal parts is seen on video screen. To improve inspection assurance, an image-processing based pattern recognition method for cracks has been developed for the endoscopic inspection of turbine blades. It is based on the deduction conditions derived from the crack shape. The computer gives an alarm of a crack detection and prints a simulated image of the crack, which is then checked manually

  15. The effect of steam separataor efficiency on transient following a steam line break

    International Nuclear Information System (INIS)

    Choi, J.H.; Ohn, M.Y.; Lee, N.H.; Hwang, S.T.; Lee, S.K.

    1996-01-01

    Detailed thermalhydraulic simulations for CANDU 6 steam line break inside containment are performed to predict the response of the primary and secondary circuits. The analysis is performed using the thermalhydraulic computer code, CATHENA, with a coupled primary and secondary circuit model. A two-loop representation of the primary and secondary circuits is modelled. The secondary circuit model includes the feedwater line from the deaerator storage tank, multi-node steam generators and the steam line up to the turbine. Two cases were carried out using different assumptions for the efficiency of the steam separators. Case 1 assumes the efficiency of the steam separators becomes zero when the water level in the steam drum increases to the elevation of primary cyclones, or the outlet flow from the steam generator becomes higher than 150 % of normal flow. Case 2 assumes the efficiency becomes zero only when the water level in the steam drum reaches the elevation of primary cyclones. The simulation results show that system responses are sensitive to the assumption for the efficiency of the steam separators and case 1 gives higher discharge energy. Fuel cooling is assured, since primary circuit is cooled down sufficiently by the steam generators for both cases. (author)

  16. Analysis of experimental characteristics of multistage steam-jet electors of steam turbines

    Science.gov (United States)

    Aronson, K. E.; Ryabchikov, A. Yu.; Brodov, Yu. M.; Brezgin, D. V.; Zhelonkin, N. V.; Murmanskii, I. B.

    2017-02-01

    A series of questions for specification of physical gas dynamics model in flow range of steam-jet unit and ejector computation methodology, as well as functioning peculiarities of intercoolers, was formulated based on analysis of experimental characteristics of multistage team-jet steam turbines. It was established that coefficient defining position of critical cross-section of injected flow depends on characteristics of the "sound tube" zone. Speed of injected flow within this tube may exceed that of sound, and pressure jumps in work-steam decrease at the same time. Characteristics of the "sound tube" define optimal axial sizes of the ejector. According to measurement results, the part of steam condensing in the first-stage coolant constitutes 70-80% of steam amount supplied into coolant and is almost independent of air content in steam. Coolant efficiency depends on steam pressure defined by operation of steam-jet unit of ejector of the next stage after coolant of steam-jet stage, temperature, and condensing water flow. As a rule, steam entering content of steam-air mixture supplied to coolant is overheated with respect to saturation temperature of steam in the mixture. This should be taken into account during coolant computation. Long-term operation causes changes in roughness of walls of the ejector's mixing chamber. The influence of change of wall roughness on ejector characteristic is similar to the influence of reverse pressure of the steam-jet stage. Until some roughness value, injection coefficient of the ejector stage operating in superlimiting regime hardly changed. After reaching critical roughness, the ejector switches to prelimiting operating regime.

  17. Future development of large steam turbines

    International Nuclear Information System (INIS)

    Chevance, A.

    1975-01-01

    An attempt is made to forecast the future of the large steam turbines till 1985. Three parameters affect the development of large turbines: 1) unit output; and a 2000 to 2500MW output may be scheduled; 2) steam quality: and two steam qualities may be considered: medium pressure saturated or slightly overheated steam (light water, heavy water); light enthalpie drop, high pressure steam, high temperature; high enthalpic drop; and 3) the quality of cooling supply. The largest range to be considered might be: open system cooling for sea-sites; humid tower cooling and dry tower cooling. Bi-fluid cooling cycles should be also mentioned. From the study of these influencing factors, it appears that the constructor, for an output of about 2500MW should have at his disposal the followings: two construction technologies for inlet parts and for high and intermediate pressure parts corresponding to both steam qualities; exhaust sections suitable for the different qualities of cooling supply. The two construction technologies with the two steam qualities already exist and involve no major developments. But, the exhaust section sets the question of rotational speed [fr

  18. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  19. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  20. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  1. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  2. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  3. Selective hydrogenation processes in steam cracking

    Energy Technology Data Exchange (ETDEWEB)

    Bender, M.; Schroeter, M.K.; Hinrichs, M.; Makarczyk, P. [BASF SE, Ludwigshafen (Germany)

    2010-12-30

    Hydrogen is the key elixir used to trim the quality of olefinic and aromatic product slates from steam crackers. Being co-produced in excess amounts in the thermal cracking process a small part of the hydrogen is consumed in the ''cold part'' of a steam cracker to selectively hydrogenate unwanted, unsaturated hydrocarbons. The compositions of the various steam cracker product streams are adjusted by these processes to the outlet specifications. This presentation gives an overview over state-of-art selective hydrogenation technologies available from BASF for these processes. (Published in summary form only) (orig.)

  4. High speed drying of saturated steam

    International Nuclear Information System (INIS)

    Marty, C.; Peyrelongue, J.P.

    1993-01-01

    This paper describes the development of the drying process for the saturated steam used in the PWR nuclear plant turbines in order to prevent negative effects of water on turbine efficiency, maintenance costs and equipment lifetime. The high speed drying concept is based on rotating the incoming saturated steam in order to separate water which is more denser than the steam; the water film is then extracted through an annular slot. A multicellular modular equipment has been tested. Applications on high and low pressure extraction of various PWR plants are described (Bugey, Loviisa)

  5. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  6. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  7. 46 CFR 61.15-5 - Steam piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Steam piping. 61.15-5 Section 61.15-5 Shipping COAST... Periodic Tests of Piping Systems § 61.15-5 Steam piping. (a) Main steam piping shall be subjected to a... removed and the piping thoroughly examined. (b) All steam piping subject to pressure from the main boiler...

  8. 7 CFR 160.8 - Steam distilled wood turpentine.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Steam distilled wood turpentine. 160.8 Section 160.8... STANDARDS FOR NAVAL STORES General § 160.8 Steam distilled wood turpentine. The designation “steam distilled wood turpentine” shall refer to the kind of spirits of turpentine obtained by steam distillation from...

  9. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  10. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  11. Drying system for steam generators, particularly for steam generators of nuclear power stations

    International Nuclear Information System (INIS)

    Lavalerie, Claude; Borrel, Christian.

    1982-01-01

    A drying system is described which allows for modular construction and which provides a significant available exchange area in a reduced volume. All the drying elements are identical and are distributed according to a ternay circular symmetry and are placed radially and associated to steam guiding facilities which alternately provide around the axis of revolution an output volume of dry steam from one element and an input volume of wet steam in the following element [fr

  12. An Improved Steam Injection Model with the Consideration of Steam Override

    Directory of Open Access Journals (Sweden)

    He Congge

    2017-01-01

    Full Text Available The great difference in density between steam and liquid during wet steam injection always results in steam override, that is, steam gathers on the top of the pay zone. In this article, the equation for steam override coefficient was firstly established based on van Lookeren’s steam override theory and then radius of steam zone and hot fluid zone were derived according to a more realistic temperature distribution and an energy balance in the pay zone. On this basis, the equation for the reservoir heat efficiency with the consideration of steam override was developed. Next, predicted results of the new model were compared with these of another analytical model and CMG STARS (a mature commercial reservoir numerical simulator to verify the accuracy of the new mathematical model. Finally, based on the validated model, we analyzed the effects of injection rate, steam quality and reservoir thickness on the reservoir heat efficiency. The results show that the new model can be simplified to the classic model (Marx-Langenheim model under the condition of the steam override being not taken into account, which means the Marx-Langenheim model is corresponding to a special case of this new model. The new model is much closer to the actual situation compared to the Marx-Langenheim model because of considering steam override. Moreover, with the help of the new model, it is found that the reservoir heat efficiency is not much affected by injection rate and steam quality but significantly influenced by reservoir thickness, and to ensure that the reservoir can be heated effectively, the reservoir thickness should not be too small.

  13. Pressure drop, steam content and turbulent cross exchange in water/steam flows

    International Nuclear Information System (INIS)

    Teichel, H.

    1978-01-01

    For describing the behaviour of two-phase flows of water and steam with the help of calculating patterns, a number of empirical correlations are required. - In this article, correlations for the friction pressure drop in water/steam flows are compared, as well as for the steam mass and the volumetric steam content with each other and with the test results on simple geometries. As the mutual effect between cooling chanels plays an important part at the longitudinal flow through bar bundles, the appertaining equations are evaluated, in addition. (orig.) 891 HP [de

  14. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  15. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  16. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  17. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  18. Steam Injection For Soil And Aquifer Remediation

    Science.gov (United States)

    The purpose of this Issue Paper is to provide to those involved in assessing remediation technologies for specific sites basic technical information on the use of steam injection for the remediation of soils and aquifers that are contaminated by...

  19. LABORATORY SCALE STEAM INJECTION TREATABILITY STUDIES

    Science.gov (United States)

    Laboratory scale steam injection treatability studies were first developed at The University of California-Berkeley. A comparable testing facility has been developed at USEPA's Robert S. Kerr Environmental Research Center. Experience has already shown that many volatile organic...

  20. ENERGY STAR Certified Commercial Steam Cookers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 1.2 ENERGY STAR Program Requirements for Commercial Steam Cookers that are effective as...

  1. Infrared technique for measuring steam density

    International Nuclear Information System (INIS)

    Snyder, S.C.; Baker, A.G.

    1982-01-01

    A prototype infrared steam densitometer using a two-wavelength, dual-beam technique was developed. Tests were performed on dry steam flows with this technique, which uses two narrow bandwidths of infrared light in the region of 0.9 to 3.0 μm. One wavelength is absorbed by steam, while the other is not. The latter wavelength is used to account for nonabsorptive light losses. In addition to the beam that traverses the steam flow, a reference beam that does not traverse the flow allows the light source to be monitored. The theory of the device is presented, along with a description of the components and of the system's operation. Test results are also presented

  2. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  3. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  4. Reconstruction of steam generators super emergency feadwater supply system (SHNC) and steam dump stations to the atmosphere system PSA

    International Nuclear Information System (INIS)

    Kuzma, J.

    2001-01-01

    Steam Generators Super Emergency Feadwater Supply System (SHNC) and Steam Dump Stations to the Atmosphere System (PSA) are two systems which cooperate to remove residual heat from reactor core after seismic event. SHNC assure feeding of the secondary site of steam generator (Feed) where after heat removal.from primary loops, is relieved to the atmosphere by PSA (Bleed) in form of steam. (author)

  5. Thermodynamics of the silica-steam system

    Energy Technology Data Exchange (ETDEWEB)

    Krikorian, Oscar H [Lawrence Radiation Laboratory, University of California, Livermore, CA (United States)

    1970-05-01

    In most nuclear cratering and cavity formation applications, the working fluid in the expanding cavity consists primarily of vaporized silica and steam. The chemical reaction products of silica and steam under these conditions are not known, although it is known that silica is very volatile in the presence of high-pressure steam under certain geologic conditions and in steam turbines. A review is made of work on the silica-steam system in an attempt to determine the vapor species that exist, and to establish the associated thermo-dynamic data. The review indicates that at 600-900 deg K and 1-100 atm steam pressure, Si(OH){sub 4} is the most likely silicon-containing gaseous species. At 600-900 deg. K and 100-1000 atm steam, Si{sub 2}O(OH){sub 6} is believed to predominate, whereas at 1350 deg K and 2000-9000 atm, a mixture of Si(OH){sub 4} and Si{sub 2}O(OH){sub 6} is consistent with the observed volatilities. In work at 1760 deg. K in which silica was reacted either with steam at 0.5 and 1 atm, or with gaseous mixtures of H{sub 2}/H{sub 2}O and O{sub 2}/H{sub 2}O at 1 atm total pressure, only part of the volatility could be accounted for by Si(OH){sub 4}. Hydrogen was found to greatly enhance the volatility of silica, and oxygen to suppress it. The species most likely to explain this behavior is believed to be SiO(OH). A number of other species may also be significant under these conditions. Thermodynamic data have been estimated for all species considered. The Si-OH bond dissociation energy is found to be {approx}117 kcal/mole in both Si(OH){sub 4} and Si{sub 2}O(OH){sub 6}. (author)

  6. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  7. Steam explosions in light water reactors

    International Nuclear Information System (INIS)

    1981-01-01

    The report deals with a postulated accident caused by molten fuel falling into the lower plenum of the containment of a reactor. The analysis which is presented in the report shows that the thermal energy released in the resulting steam explosion is not enough to destroy the pressure vessel or the containment. The report was prepared for the Swedish Governmental Committee on steam explosion in light water reactors. It includes statements issued by internationally well-known specialists. (G.B.)

  8. Cogeneration steam turbines from Siemens: New solutions

    Science.gov (United States)

    Kasilov, V. F.; Kholodkov, S. V.

    2017-03-01

    The Enhanced Platform system intended for the design and manufacture of Siemens AG turbines is presented. It combines organizational and production measures allowing the production of various types of steam-turbine units with a power of up to 250 MWel from standard components. The Enhanced Platform designs feature higher efficiency, improved reliability, better flexibility, longer overhaul intervals, and lower production costs. The design features of SST-700 and SST-900 steam turbines are outlined. The SST-700 turbine is used in backpressure steam-turbine units (STU) or as a high-pressure cylinder in a two-cylinder condensing turbine with steam reheat. The design of an SST-700 single-cylinder turbine with a casing without horizontal split featuring better flexibility of the turbine unit is presented. An SST-900 turbine can be used as a combined IP and LP cylinder (IPLPC) in steam-turbine or combined-cycle power units with steam reheat. The arrangements of a turbine unit based on a combination of SST-700 and SST-900 turbines or SST-500 and SST-800 turbines are presented. Examples of this combination include, respectively, PGU-410 combinedcycle units (CCU) with a condensing turbine and PGU-420 CCUs with a cogeneration turbine. The main equipment items of a PGU-410 CCU comprise an SGT5-4000F gas-turbine unit (GTU) and STU consisting of SST-700 and SST-900RH steam turbines. The steam-turbine section of a PGU-420 cogeneration power unit has a single-shaft turbine unit with two SST-800 turbines and one SST-500 turbine giving a power output of N el. STU = 150 MW under condensing conditions.

  9. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  10. NIST/ASME Steam Properties Database

    Science.gov (United States)

    SRD 10 NIST/ASME Steam Properties Database (PC database for purchase)   Based upon the International Association for the Properties of Water and Steam (IAPWS) 1995 formulation for the thermodynamic properties of water and the most recent IAPWS formulations for transport and other properties, this updated version provides water properties over a wide range of conditions according to the accepted international standards.

  11. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  12. Report of studies on geothermal steam

    Energy Technology Data Exchange (ETDEWEB)

    1954-09-01

    At the time of this report the exploitation of geothermal steam wells was only in the experimental stage. A great deal of information was derived for future use however. The steam is described in terms of its origin and characteristics and the life expectancy of the wells is estimated. Experimental work in Otake, Hakuryu, Beppu and Naruko is described. The power generation station at Larderello, Italy, is discussed. Extensive data from the experimental wells are summarized in tables.

  13. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  14. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  15. Reciprocating wear in a steam environment

    Energy Technology Data Exchange (ETDEWEB)

    Brown, L.J.; Gee, M.G. [National Physical Laboratory, Teddington, Middlesex (United Kingdom)

    2010-07-01

    Tests to simulate the wear between sliding components in steam power plant have been performed using a low frequency wear apparatus at elevated temperatures under static load, at ambient pressure, in a steam environment. The apparatus was modified to accept a novel method of steam delivery. The materials tested were pre-exposed in a flowing steam furnace at temperature for either 500 or 3000 hours to provide some simulation of long term ageing. The duration of each wear test was 50 hours and tests were also performed on as-received material for comparison purposes. Data has been compared with results of tests performed on non-oxidised material for longer durations and also on tests without steam to examine the effect of different environments. Data collected from each test consists of mass change, stub height measurement and friction coefficient as well as visual inspection of the wear track. Within this paper, it is reported that both pre-ageing and the addition of steam during testing clearly influence the friction between material surfaces. (orig.)

  16. Response of the steam generator VVER 1000 to a steam line break

    International Nuclear Information System (INIS)

    Novotny, J.; Novotny, J. Jr.

    2003-01-01

    Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

  17. STEAM Enacted: A Case Study of a Middle School Teacher Implementing STEAM Instructional Practices

    Science.gov (United States)

    Herro, Danielle; Quigley, Cassie

    2016-01-01

    This paper examines the implementation practices of a 6th grade middle school teacher enacting STEAM (science, technology, engineering, art and math) teaching in his classroom after participating in a 45-hour STEAM professional development. Case study is used to detail the process, successes, and challenges. Project-based learning, technology…

  18. Synthesis and optimization of steam system networks. 2. Multiple steam levels

    CSIR Research Space (South Africa)

    Price, T

    2010-08-01

    Full Text Available The use of steam in heat exchanger networks (HENs) can be reduced by the application of heat integration with the intention of debottlenecking the steam boiler and indirectly reducing the water requirement [Coetzee and Majozi. Ind. Eng. Chem. Res...

  19. Cleaning device for steam units in a nuclear power plant

    International Nuclear Information System (INIS)

    Sasamuro, Takemi.

    1978-01-01

    Purpose: To prevent radioactive contamination upon dismantling and inspection of steam units such as a turbine to a building containing such units and the peripheral area. Constitution: A steam generator indirectly heated by steam supplied from steam generating source in a separate system containing no radioactivity is provided to produce cleaning steam. A cleaning steam pipe is connected by way of a stop valve between separation valve of a nuclear power plant steam pipe and a high pressure turbine. Upon cleaning, the separation valve is closed, and steam supplied from the cleaning steam pipe is flown into a condenser. The water thus condensated is returned by way of a feed water heater and a condenser to a water storage tank. (Nakamura, S.)

  20. Performance evaluation of a biomass boiler on the basis of heat loss method and total heat values of steam

    International Nuclear Information System (INIS)

    Munir, A.; Alvi, J.Z.; Ashfaq, S.; Ghafoor, A.

    2014-01-01

    Pakistan being an agricultural country has large resources of biomass in the form of crop residues like wood, wheat straw, rice husk, cotton sticks and bagasse. Power generation using biomass offers an excellent opportunity to overcome current scenario of energy crises. Of the all biomass resources, bagasse is one of the potential energy sources which can be successfully utilized for power generation. During the last decade, bagasse fired boilers attained major importance due to increasing prices of primary energy (e.g. fossil fuels). Performance of a bagasse fired boiler was evaluated at Shakarganj Sugar Mill, Bhone-Jhang having steam generation capacity of 80 tons h/sup -1/at 25 bar working pressure. The unit was forced circulation and bi-drum type water tube boiler which was equipped with all accessories like air heater, economizer and super-heater. Flue gas analyzer and thermocouples were used to record percent composition and temperature of flue gases respectively. Physical analysis of bagasse showed gross calorific value of bagasse as 2326 kCal kg/sup -1/. Ultimate analysis of bagasse was performed and the actual air supplied to the boiler was calculated to be 4.05 kg per kg of bagasse under the available resources of the plant. Performance evaluation of the boiler was carried out and a complete heat balance sheet was prepared to investigate the different sources of heat losses. The efficiency of the boiler was evaluated on the basis of heat losses through boiler and was found to be 56.08%. It was also determined that 2 kg of steam produced from 1 kg of bagasse under existing condition of the boiler. The performance evaluation of the boiler was also done on the basis of total heat values of steam and found to be 55.98%. The results obtained from both the methods were found almost similar. Effects of excess air, stack and ambient temperature on the efficiency of boiler have also been evaluated and presented in the manuscript. (author)

  1. Review of Dissimilar Metal Welding for the NGNP Helical-Coil Steam Generator

    International Nuclear Information System (INIS)

    DuPont, John N.

    2010-01-01

    The U.S. Department of Energy (DOE) is currently funding research and development of a new high temperature gas cooled reactor (HTGR) that is capable of providing high temperature process heat for industry. The steam generator of the HTGR will consist of an evaporator economizer section in the lower portion and a finishing superheater section in the upper portion. Alloy 800H is expected to be used for the superheater section, and 2.25Cr 1Mo steel is expected to be used for the evaporator economizer section. Dissimilar metal welds (DMW) will be needed to join these two materials. It is well known that failure of DMWs can occur well below the expected creep life of either base metal and well below the design life of the plant. The failure time depends on a wide range of factors related to service conditions, welding parameters, and alloys involved in the DMW. The overall objective of this report is to review factors associated with premature failure of DMWs operating at elevated temperatures and identify methods for extending the life of the 2.25Cr 1Mo steel to alloy 800H welds required in the new HTGR. Information is provided on a variety of topics pertinent to DMW failures, including microstructural evolution, failure mechanisms, creep rupture properties, aging behavior, remaining life estimation techniques, effect of environment on creep rupture properties, best practices, and research in progress to improve DMW performance. The microstructure of DMWs in the as welded condition consists of a sharp chemical concentration gradient across the fusion line that separates the ferritic and austenitic alloys. Upon cooling from the weld thermal cycle, a band of martensite forms within this concentration gradient due to high hardenability and the relatively rapid cooling rates associated with welding. Upon aging, during post weld heat treatment (PWHT), and/or during high temperature service, C diffuses down the chemical potential gradient from the ferritic 2.25Cr 1Mo steel

  2. The experimental and engineering programmes to support the PFR Safety Case following the Superheater 2 under sodium leak: In particular, large scale experiments in the Super Noah Rig at Dounreay

    International Nuclear Information System (INIS)

    Currie, R.; Henderson, J.D.C.

    1990-01-01

    The original safety Case for the Prototype Fast Reactor (PFR) at Dounreay was based on the Double-ended-guillotine failure (DEGF) of one tube followed by six more DEGFs spread out at 3s intervals. Because the DEGF flowrate in the Evaporator units was considerably greater than those for the Superheater and Reheater units, pressure loading predictions were based on a leak incident in the Evaporator. As data became available from sodium-water reaction experiments, this Design Basis Accident (DBA) was revised to be the failure of a single tube (1DEGF). Pressure loadings for the plant were still based on the Evaporator. The plant was, however, designed against the original DBA of 1+6 DEGFs. The under sodium leak in Superheater 2, in which a total of 40 DEGFs occurred in a short period of time, cast doubt on the choice of DBA for PFR and it was obvious that multiple tube failure incidents had to be considered. A revised Safety Case for PFR was constructed based on an event tree and is presented in this paper. Also, in this paper the engineering work carried out on the plant in order to reduce the frequency of occurrence of multiple tube failures and the R and D programme initiated to remove unnecessary pessimism from the postulated multiple tube failure incidents are described. (author). 2 refs, 16 figs, 1 tab

  3. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  4. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  5. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  6. The steam generating heavy water reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    A review is presented on the evolution of the SGHWR concept by the United Kingdom Atomic Energy Authority and the production of early commercial designs, together with later development by the Design and Construction Companies. This is followed by a description of the current commercial design. Possible future developments are suggested. The many advantageous features of the concept are mentioned with a view to supporting optimism for the future of the system. Headings include the following: safety criteria and risk assessment; emergency core cooling system design and development; protective systems; reactor coolant system; reactivity control; off-load refuelling; pressure containment; 'fence' header coolant circuit design; feed water injection; continuous spray cooling; low pressure cooling systems for residual heat removal during refuelling; high pressure cooling system for guaranteed feed water supply; auxiliary systems; structural materials; calandria and neutron shields; fuel element development; alternative loop circuit design; future developments (use of hydraulic diodes to provide a substantial reverse flow resistance by the generation of a vortex; multi-drum and multi-pump schemes; refuelling alternatives; coolant circuit inversion; use of superheat channels). (U.K.)

  7. Thermohydraulic verification during THTR steam generator commissioning

    International Nuclear Information System (INIS)

    Henry, C.; Elter, C.

    1988-01-01

    In one of the six THTR 300 steam generators thermocouples are installed inside the heat transfer tube bundles for measuring the gas and steam temperatures. Fluid temperature distribution measurements along and across the helix bundle have been recorded in its first months of operation over a load range of 40% up to 100% for steady state and transient conditions. Using these measurements as well as the rest of the operating instrumentation. the computer programs for the design of heat exchanger heat transfer areas are verified. The temperature measurements for steady state conditions are compared with predictions obtained in the design stage. In these codes. the heat transferred from the outside helium gas to the water/steam inside the tubes is determined in discrete steps along the heating surface by one- and two-phase heat transfer correlations. The degree of conformity between prediction and measurement is discussed and compared with more recent correlations. (author)

  8. Structural integrity analysis of a steam turbine

    International Nuclear Information System (INIS)

    Villagarcia, Maria P.

    1997-01-01

    One of the most critical components of a power utility is the rotor of the steam turbine. Catastrophic failures of the last decades have promoted the development of life assessment procedures for rotors. The present study requires the knowledge of operating conditions, component geometry, the properties of materials, history of the component, size, location and nature of the existing flaws. The aim of the present work is the obtention of a structural integrity analysis procedure for a steam turbine rotor, taking into account the above-mentioned parameters. In this procedure, a stress thermal analysis by finite elements is performed initially, in order to obtain the temperature and stress distribution for a subsequent analysis by fracture mechanics. The risk of a fast fracture due to flaws in the central zone of the rotor is analyzed. The procedure is applied to an operating turbine: the main steam turbine of the Atucha I nuclear power utility. (author)

  9. Steam explosions in sodium cooled breeder reactors

    International Nuclear Information System (INIS)

    Lundell, B.

    1982-01-01

    Steam explosion is considered a physical process which transport heat from molten fuel to liquid coolant so fast that the coolant starts boiling in an explosion-like manner. The arising pressure waves transform part of the thermal energy to mechanical energy. This can stress the reactor tank and threaten its hightness. The course of the explosion has not been theoretical explained. Experimental results indicate that the probability of steam explosions in a breeder reactor is small. The efficiency of the transformation of the heat of fusion into mechanical energy in substantially lower than the theoretical maximum value. The mechanical stress from the steam explosion on the reactor tank does not seem to jeopardize its tightness. (G.B.)

  10. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  11. Development of ATSR (Auto Thermal Steam Reformer)

    International Nuclear Information System (INIS)

    Ono, J.; Yoshino, Y.; Kuwabara, T.; Fujisima, S.; Kobayashi, S.; Maruko, S.

    2004-01-01

    'Full text:' Auto-thermal reformers are used popularly for fuel cell vehicle because they are compact and can start up quickly. On the other hand, steam reformers are used for stationary fuel cell power plant because they are good thermal efficiency. While, there are many cases using the auto- thermal reformer for stationary use with expectation of cost reduction in USA, as well. However, they are still insufficient for its durability, compactness and cost. We have been developing the new type of fuel processing system that is auto-thermal steam reformer (ATSR), which is hybrid of a conventional steam reformer (STR) and a conventional auto-thermal reformer (ATR). In this study, some proto-type of ATSR for field test were designed, tried manufacturing and tested performance and durability. And we have tried to operate with fuel cell stack to evaluate the system interface performance, that is, operability and controllability. (author)

  12. New ferritic steels for advanced steam plants

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H; Koenig, H. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    During the last 15-20 years ferritic-martensitic 9-12 % chromium steels have been developed under international research programmes which permit inlet steam temperatures up to approx. 625 deg C and pressures up to about 300 bars, thus leading to improvements in thermal efficiency of around 8 % and a CO{sub 2} reduction of about 20 % versus conventional steam parameters. These new steels are already being applied in 13 European and 34 Japanese power stations with inlet steam temperature up to 610 deg C. This presentation will give an account of the content, scope and results of the research programmes and of the experience gained during the production of components which have been manufactured from the new steels. (orig.) 13 refs.

  13. New ferritic steels for advanced steam plants

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K H; Koenig, H [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1999-12-31

    During the last 15-20 years ferritic-martensitic 9-12 % chromium steels have been developed under international research programmes which permit inlet steam temperatures up to approx. 625 deg C and pressures up to about 300 bars, thus leading to improvements in thermal efficiency of around 8 % and a CO{sub 2} reduction of about 20 % versus conventional steam parameters. These new steels are already being applied in 13 European and 34 Japanese power stations with inlet steam temperature up to 610 deg C. This presentation will give an account of the content, scope and results of the research programmes and of the experience gained during the production of components which have been manufactured from the new steels. (orig.) 13 refs.

  14. Steam chugging in pressure suppression containment

    International Nuclear Information System (INIS)

    Lee, C.K.B.; Chan, C.K.

    1978-01-01

    The condensation of steam flow in subcooled water was studied by injecting a quasi-steady stream of saturated steam into a pool water at different temperature. From the movies, it was observed that chugging occurred at a frequency on the order of 1 to 2 times a second. In between each chug over a period of approximately half a second, a few bubbles formed and collapsed at the exit of the downcomer. At a mass flow rate of approximately 5.02 Kg/m 2 sec., the chugging process is found to be strongly affected by the bubble formation. At pool temperatures below 50 0 C, the chugging process is dominated by internal chugging which is characterized by high water slug exit velocity, detached steam bubble and lhigh chugging level. Above 50 0 C, the external chugging mode is dominant. The external chugging mode is characterized by pancake bubble shape, low water slug exit velocity, and low chugging level. (author)

  15. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  16. How to compute the power of a steam turbine with condensation, knowing the steam quality of saturated steam in the turbine discharge

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez Albarran, Manuel Jaime; Krever, Marcos Paulo Souza [Braskem, Sao Paulo, SP (Brazil)

    2009-07-01

    To compute the power and the thermodynamic performance in a steam turbine with condensation, it is necessary to know the quality of the steam in the turbine discharge and, information of process variables that permit to identifying with high precision the enthalpy of saturated steam. This paper proposes to install an operational device that will expand the steam from high pressure point on the shell turbine to atmosphere, both points with measures of pressure and temperature. Arranging these values on the Mollier chart, it can be know the steam quality value and with this data one can compute the enthalpy value of saturated steam. With the support of this small instrument and using the ASME correlations to determine the equilibrium temperature and knowing the discharge pressure in the inlet of surface condenser, the absolute enthalpy of the steam discharge can be computed with high precision and used to determine the power and thermodynamic efficiency of the turbine. (author)

  17. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  18. Coupled simulation of steam line break accident

    International Nuclear Information System (INIS)

    Royer, E.; Raimond, E.; Caruge, D.

    2000-01-01

    The steam line break is a PWR type reactor design accident, which concerns coupled physical phenomena. To control these problems simulation are needed to define and validate the operating procedures. The benchmark OECD PWR MSLB (Main Steam Line Break) has been proposed by the OECD to validate the feasibility and the contribution of the multi-dimensional tools in the simulation of the core transients. First the benchmark OECD PWR MSLB is presented. Then the analysis of the three exercises (system with pinpoint kinetic, three-dimensional core and whole system with three-dimensional core) are discussed. (A.L.B.)

  19. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  20. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  1. Function analysis of steam isolation valves

    International Nuclear Information System (INIS)

    Persson, R.; Kilpi, K.; Noro, H.; Siikonen, T.; Sjoeberg, A.; Wallen, G.; Aakesson, H.

    1981-01-01

    Function analysis of system-medium-operated steam isolation valves has been the objective of the Swedish-Finnish IVLS project, the results of which are presented in this report. Theoretical models were to be verified against available experimental data, to some extent from the HDR blowdown experiments, which are part of a German reactor safety program. Finnish hydraulic measurements on a valve model (scale 1:2.15) have been performed to give complementary data. The analysis work has covered the thermal-hydraulic behaviour of steam isolation valves as well as phenomena related to structural mechanics. Work performed under contract with the Swedish Nuclear Power Inspectorate. (Author)

  2. Function analysis of steam isolation valves

    International Nuclear Information System (INIS)

    Persson, R.; Sjoeberg, A.; Aakesson, H.; Kilpi, K.; Noro, H.; Siikonen, T.; Wallen, G.

    1981-01-01

    Function analysis of system-medium-operated steam isolation valves has been the objective of the Swedish-Finnish IVLS project, the results of which are presented in this report. Theoretical models were to be verified against available experimental data, to some extent from the HDR blowdown experiments, which are part of a German reactor safety program. Finnish hydraulic measurements on a valve model (scale 1:2.15) have been performed to give complementary data. The analysis work has covered the thermal-hydraulic behaviour of steam isolation valves as well as phenomena related to structural mechanics. (Auth.)

  3. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  4. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  5. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  6. Steam explosion triggering and efficiency studies

    International Nuclear Information System (INIS)

    Buxton, L.D.; Nelson, L.S.; Benedick, W.B.

    1979-01-01

    A program at Sandia Laboratories to provide relevant data on the interaction of molten LWR core materials with water is described. Two different subtasks were established. The first was the performance of laboratory-scale experiments to investigate the ability to trigger steam explosions for realistic LWR core melt simulants under a wide range of initial conditions. The second was the performance of field-scale experiments to investigate the efficiency of converting the thermal energy of the melt into mechanical work in much larger steam explosions

  7. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  8. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  9. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  10. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  11. Study on steam separation in steam generators of a NPP with the WWER-440 reactors

    International Nuclear Information System (INIS)

    Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

    1977-01-01

    The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

  12. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  13. Economic Analysis of Production of Essential Oil using Steam ...

    African Journals Online (AJOL)

    acer

    Economic Analysis of Production of Essential Oil using. Steam Distillation ... The return on investment (ROI) was 125%, internal rate of return ... oils, over dependency on petrodollar and ... The steam may be obtained from external boiler or.

  14. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  15. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  16. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  17. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  18. 7 CFR 29.2552 - Steam-dried.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Steam-dried. 29.2552 Section 29.2552 Agriculture...-Cured Tobacco (u.s. Types 22, 23, and Foreign Type 96) § 29.2552 Steam-dried. The condition of unfermented tobacco as customarily prepared for storage by means of a redrying machine or other steam...

  19. 7 CFR 305.23 - Steam sterilization treatment schedules.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Steam sterilization treatment schedules. 305.23... Steam sterilization treatment schedules. Treatment schedule Temperature( °F) Pressure Exposure period (minutes) Directions T303-b-1 10 lbs 20 Use 28″ vacuum. Steam sterilization is not practical for treatment...

  20. 21 CFR 890.5250 - Moist steam cabinet.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Moist steam cabinet. 890.5250 Section 890.5250...) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5250 Moist steam cabinet. (a) Identification. A moist steam cabinet is a device intended for medical purposes that delivers...

  1. 7 CFR 29.3058 - Steam-dried.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Steam-dried. 29.3058 Section 29.3058 Agriculture... Steam-dried. The condition of unfermented tobacco as customarily prepared for storage by means of a redrying machine or other steam-conditioning equipment. [24 FR 8771, Oct. 29, 1959. Redesignated at 47 FR...

  2. 7 CFR 29.2300 - Steam-dried.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Steam-dried. 29.2300 Section 29.2300 Agriculture... INSPECTION Standards Official Standard Grades for Virginia Fire-Cured Tobacco (u.s. Type 21) § 29.2300 Steam... machine or other steam-conditioning equipment. [37 FR 13521, July 11, 1972. Redesignated at 51 FR 40406...

  3. 7 CFR 29.3548 - Steam-dried.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Steam-dried. 29.3548 Section 29.3548 Agriculture... Type 95) § 29.3548 Steam-dried. The condition of unfermented tobacco as customarily prepared for storage by means of a redrying machine or other steam-conditioning equipment. [30 FR 9207, July 23, 1965...

  4. 7 CFR 29.1060 - Steam-dried.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Steam-dried. 29.1060 Section 29.1060 Agriculture... Type 92) § 29.1060 Steam-dried. The condition of unfermented tobacco as customarily prepared for storage by means of a redrying machine or other steam-conditioning equipment. [42 FR 21092, Apr. 25, 1977...

  5. HTGR power plant hot reheat steam pressure control system

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1975-01-01

    A control system for a high temperature gas cooled reactor (HTGR) power plant is disclosed wherein such plant includes a plurality of steam generators. Dual turbine-generators are connected to the common steam headers, a high pressure element of each turbine receiving steam from the main steam header, and an intermediate-low pressure element of each turbine receiving steam from the hot reheat header. Associated with each high pressure element is a bypass line connected between the main steam header and a cold reheat header, which is commonly connected to the high pressure element exhausts. A control system governs the flow of steam through the first and second bypass lines to provide for a desired minimum steam flow through the steam generator reheater sections at times when the total steam flow through the turbines is less than such minimum, and to regulate the hot reheat header steam pressure to improve control of the auxiliary steam turbines and thereby improve control of the reactor coolant gas flow, particularly following a turbine trip. (U.S.)

  6. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  7. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  8. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    Energy Technology Data Exchange (ETDEWEB)

    None

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  9. Comparative Study on the Effects of Boiling, Steaming, Grilling, Microwaving and Superheated Steaming on Quality Characteristics of Marinated Chicken Steak

    Science.gov (United States)

    Choi, Yun-Sang; Kim, Young-Boong; Jeon, Ki-Hong; Kim, Eun-Mi; Sung, Jung-Min; Kim, Hyun-Wook

    2016-01-01

    The effects of five different cooking methods (boiling, steaming, grilling, microwaving, and superheated steaming) on proximate composition, pH, color, cooking loss, textural properties, and sensory characteristics of chicken steak were studied. Moisture content and lightness value (L*-value) were higher in superheated steam cooked chicken steak than that of the other cooking treatments such as boiling, steaming, grilling and microwaving cooking (pcooked chicken steak was lower than that in the other cooking treatments (pchicken steak cooked using various methods (p>0.05). Among the sensory characteristics, tenderness score, juiciness score and overall acceptability score were the highest for the superheated steam samples (p0.05). These results show that marinated chicken steak treated with superheated steam in a preheated 250℃ oven and 380℃ steam for 5 min until core temperature reached 75℃ improved the quality characteristics and sensory properties the best. Therefore, superheated steam was useful to improve cooked chicken steak. PMID:27499656

  10. Sodium and steam leak simulation studies for fluidized bed steam generators

    International Nuclear Information System (INIS)

    Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

    1976-01-01

    An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

  11. ANALISIS KEHILANGAN STEAM DAN PENURUNAN TEMPERATUR PADA JARINGAN DISTRIBUSI STEAM DARI PT. KDM KE PT. KNI

    Directory of Open Access Journals (Sweden)

    Ahmad Yani

    2017-12-01

    • Perlu pengecekan dan perbaikan berkala sehingga setiap kerusakan yang terjadi dapat diketahui secara dini.    Kata Kunci: kehilangan uap (steam loss, penurunan temperatur, dan jaringan distribusi.

  12. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  13. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  14. Operating conditions of steam generators for LMFBR's

    International Nuclear Information System (INIS)

    Ratzel, W.

    1975-01-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  15. Investigation of beryllium/steam interaction

    Energy Technology Data Exchange (ETDEWEB)

    Chekhonadskikh, A.M.; Vurim, A.D.; Vasilyev, Yu.S.; Pivovarov, O.S. [Inst. of Atomic Energy National Nuclear Center of the Republic of Kazakstan Semipalatinsk (Kazakhstan); Shestakov, V.P.; Tazhibayeva, I.L.

    1998-01-01

    In this report program on investigations of beryllium emissivity and transient processes on overheated beryllium surface attacked by water steam to be carried out in IAE NNC RK within Task S81 TT 2096-07-16 FR. The experimental facility design is elaborated in this Report. (author)

  16. Operating conditions of steam generators for LMFBR's

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, W

    1975-07-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  17. On the influence of steam on combustion

    NARCIS (Netherlands)

    Derksen, M.A.F.

    2005-01-01

    In this thesis, a numerical simulation study is presented of the influence of steam on premixed and partially premixed combustion. Both laminar (premixed) and turbulent (partially premixed) calculations are presented. The laminar calculations were performed using a detailed chemical mechanism and

  18. Steam turbines for nuclear power plants

    International Nuclear Information System (INIS)

    Stastny, M.

    1983-01-01

    A three-cylinder 220 MW saturated steam turbine was developed for WWER reactors by the Skoda concern. Twenty four of these turbines are currently in operation, in production or have been ordered. A 1000 MW four-cylinder turbine is being developed. The disign of the turbines has had to overcome difficulties connected with the unfavourable effects of wet steam at extreme power values. Great attention had to be devoted to the aerodynamics of control valves and to the prevention of flow separation areas. The problem of corrosion-erosion in guide wheels and the high pressure section was resolved by the use of ferritic stainless steels. For the low pressure section it was necessary to separate the moisture and to reheat the steam in the separator-reheater. Difficulties caused by the generation of wet steam in the low pressure section by spontaneous condensation were removed. Also limited was the erosion caused by droplets resulting from the disintegration of water films on the trailing edges. (A.K.)

  19. Treating bituminous minerals. [use of superheated steam

    Energy Technology Data Exchange (ETDEWEB)

    MacIvor, G

    1880-12-21

    In this new procedure, the superheated steam is the agent by which the heat is directly applied to the rock; the superheated steam is made to pass between the rocks and into the vessel or retort in which the rock is contained and where the extraction of the bitumen or the distillation of the mineral oils is carried out. The temperature of the heating apparatus in which the steam is superheated, is easily regulated at will in accord with the desired result. When one wishes to extract only bitumen, the temperature of the steam is raised to a point sufficiently high to loosen and separate the bitumen without permitting any condensation of water inside the retort. When it is desired to produce a mineral oil, the temperature is increased in such a way that all the volatile products are distilled from the rock and come into the condenser. By means of this process, any temperature up to a full red heat, can be maintained in the retort, making possible many variations in the kind of products obtainable from the rock.

  20. Steam and electroheating remediation of tight soils

    Energy Technology Data Exchange (ETDEWEB)

    Balshaw-Biddle, K.; Oubre, C.L.; Ward, C.H. [eds.; Dablow, J.F. III; Pearce, J.A.; Johnson, P.C.

    2000-07-01

    In the past few decades the need for soil remediation has become urgent, even more necessary--innovative, cost effective methods. Steam and Electroheating Remediation of Tight Soils presents the results of a field study testing the cleanup of semi-volatile fuels from tight soils using combination of hydraulic fracturing and soil heating technologies.

  1. Steam explosion triggering and efficiency studies

    International Nuclear Information System (INIS)

    Buxton, L.D.; Nelson, L.S.; Benedick, W.B.

    1979-01-01

    Laboratory experiments on the thermal interaction of simulated light water reactor (LWR) fuel melts and water are summarized. Their purpose was to investigate the possibility of steam explosions occurring for a range of hypothetical accident conditions. Pressure, temperature, hot liquid motion and cold liquid motion were monitored during the experiments

  2. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  3. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  4. Theorizing the Nexus of STEAM Practice

    Science.gov (United States)

    Peppler, Kylie; Wohlwend, Karen

    2018-01-01

    Recent advances in arts education policy, as outlined in the latest National Core Arts Standards, advocate for bringing digital media into the arts education classroom. The promise of such Science, Technology, Engineering, Arts, and Mathematics (STEAM)-based approaches is that, by coupling Science, Technology, Engineering, and Mathematics (STEM)…

  5. Open channel steam generator feedwater system

    International Nuclear Information System (INIS)

    Kim, R.F.; Min-Hsiung Hu.

    1985-01-01

    A steam generator which utilizes a primary fluid to vaporize a secondary fluid is provided with an open flow channel and elevated discharge nozzle for the introduction of secondary fluid. The discharge nozzle is positioned above a portion of the inlet line such that the secondary fluid passes through a vertical section of inlet line prior to its discharge into the open channel. (author)

  6. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  7. KNK steam generator leakage, evaluations and improvements

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K; Ratzel, W

    1975-07-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  8. Amorphous bimetallic alloys prepared by steam condensation

    International Nuclear Information System (INIS)

    Drago, V.

    1988-01-01

    Amorphous alloys of MnSn are prepared by steam condensation, in a substratum with a temperature near of the liquid helium. The magnetic and paramagnetic hyperfine spectrum and the ordination temperature by Moessbauer effect 119Sn are measured. A diagram of magnetic phase is proposed, basing on the measures of Moessbauer effect. (C.G.C.) [pt

  9. Method for servicing a steam generator

    International Nuclear Information System (INIS)

    Cooper, J.W. Jr.; Castner, R.P.

    1982-01-01

    The servicing of a steam generator is made easier by mapping the tubesheet with a remotely controlled probe to locate precisely each hole in the sheet. The locations are stored and used to maneuver various tools into position to perform operations on each tube hole

  10. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  11. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  12. Super titanium blades for advanced steam turbines

    International Nuclear Information System (INIS)

    Coulon, P.A.

    1990-01-01

    In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

  13. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  14. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  15. Combined gas and steam power plant

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, D T; Davis, J P

    1977-06-02

    The invention concerns a combination of internal combustion engine and steam turbine, where not only the heat of the hot exhaust gases of the internal combustion engine, but also the heat in the coolant of the internal combustion engine is used for power generation. The working fluid of the steam turbine is an organic fluid of low boiling point. A mixture of 85 mol% of tri-fluoro ethanol and 15 mol% of water is the most suitable fluid. The combustion engine (a Diesel engine is the most suitable), drives a working machine, e.g. a generator. The hot combustion exhaust gases produce evaporation of the working fluid in an HP evaporator. The superheated steam gives up its energy in the HP turbine stage, flows through the feed preheater of the fluid, and is condensed in the condenser. A pump pumps the fluid via control valve to heat the feed preheater of the fluid, from which it returns to the HP evaporator. At the same time evaporated coolant flows into an LP evaporator in counter-flow to the working fluid, condenses, and is returned to the cooling circuit of the combustion engine. The working fluid in the LP evaporator is heated to its boiling point, gives up its energy in the LP stage of the steam turbine is condensed, pumped to the preheater and returns to the LP evaporator. The two rotors of the turbine stages (HP and LP stages) are mounted on the same shaft, which drives a working machine or a generator.

  16. Wet steam turbines for CANDU-Reactors

    International Nuclear Information System (INIS)

    Westmacott, C.H.L.

    1977-01-01

    The technical characteristics of 4 wet steam turbine aggregates used in the Pickering nuclear power station are reported on along with operational experience. So far, the general experience was positive. Furthermore, plans are mentioned to use this type of turbines in other CANDU reactors. (UA) [de

  17. Steam turbine of WWER-1000 unit

    International Nuclear Information System (INIS)

    Drahy, J.

    1986-01-01

    The manufacture was started by Skoda of a saturated steam, 1,000 MW, 3,000 rpm turbine designed for the Temelin nuclear power plant. The turbine provides steam for heating water for district heating, this either with an output of 893 MW for a three-stage water heating at 150/60 degC, or of 570 MW for a two-stage water heating at 120/60 degC. The turbine features one high-pressure and three identical low-pressure stages. The pressure gradient between the high-pressure and the low-pressure parts was optimized with respect to the thermal efficiency of the cycle and to the thermodynamic efficiency of the low-pressure part. A value of 0.79 MPa was selected corresponding to the maximum through-flow of steam entering the turbine. This makes 5,495 t/h, the admission steam parameters are 273.3 degC and 5.8 MPa. The feed water temperature is 220.9 degC. 300 cold starts, 1,000 starts after shutdowns for 55 to 88 hours and 600 starts after shutdown for 8 hours are envisaged for the entire turbine service life. (Z.M.). 5 figs., 1 tab., 6 refs

  18. Acoustic detection for water/steam leak from a tube of LMFBR steam generator

    International Nuclear Information System (INIS)

    Sonoda, Masataka; Shindo, Yoshihisa

    1989-01-01

    Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

  19. The progress of test and study for steam dryer in vertical steam generator

    International Nuclear Information System (INIS)

    Ding Xunshen

    1993-01-01

    Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

  20. A study on integrity of LMFBR secondary cooling system to hypothetical tube failure propagation in the steam generator

    International Nuclear Information System (INIS)

    Yoshihisa Shindo; Kazuo Haga

    2005-01-01

    -LT code also developed in ANL. In this preliminary work event trees have been prepared to make clear the scenario from the initial small-scale leak to the severest large-scale leak due to the tube failure propagation in SG. The probability of failures of leak detectors, nickel membrane-type hydrogen detectors in sodium and pressure gauges that observe the cover gas pressure of SG (EV: evaporator and SH: superheater), is considered in the event trees. On the other hand, rupture disks in SH and EV were assumed to have the normal function in leak detection and reaction products release. In some cases, water/steam blow valves to mitigate leak propagation were assumed hypothetically to fail after the plant trip, and the water and steam remained in SG are not released. A relation between the maximum leak rate resulting from the tube failure propagation and the probability of its occurrence was obtained tentatively from these considerations. Then, the effect of pressure generated by the sodium-water reaction was evaluated to the structural integrity of the secondary cooling system components. (authors)

  1. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  2. Steam oxidation of TP 347H FG. Laboratory exposures versus service conditions at the power plant

    Energy Technology Data Exchange (ETDEWEB)

    Hansson, Anette N. [DONG Energy A/S, Copenhagen (Denmark); Montgomery, Melanie [DONG Energy A/S, Copenhagen (Denmark); Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Mechanical Engineering; Vattenfall Heat Nordic, Copenhagen (Denmark)

    2010-07-01

    TP347H FG is often used as final superheater tubing at Danish Power Plants. The oxidation behaviour of TP347H FG in steam was investigated both in laboratory conditions and field conditions. Short time exposures (336 hours) were performed in the laboratory at 500, 600 and 700 C in gasses with 8 or 46% H{sub 2}O and varying oxygen partial pressures. The shortest exposure time at the power plant was 7720 h, the temperature varied between 500 and 650 C. Surprisingly, thicker oxide layers formed within the laboratory facility at 600 and 700 C than during the long time exposures at the power plant. This could not be explained by spallation. Double-layered oxides developed during oxidation. The outer layer consist of Fe-oxides and the inner oxide contained Fe and the remaining alloy elements. Investigations with scanning electron microscopy (SEM) revealed that the morphology of the inner oxide was different for the two types of exposures. However, investigation using transmission electron microscopy (TEM) showed that the inner oxide in both cases consisted of particles of Fe-Mn-Cr spinel embedded in a metallic Fe-Ni matrix in the bulk of the (former) alloy grains and Cr-rich oxide layer along the (former) alloy grain boundaries. The main difference between the layers formed at the two locations is that the Cr-rich oxide layer is thicker for the samples exposed at the power plant than that for the samples exposed at the laboratory conditions. Furthermore, the depth of Cr depletion in the alloy adjacent the oxide layer is greater for the samples exposed at the power plant compared to those exposed in the laboratory. The microstructure investigation suggests that the slower oxidation rate of TP347H FG at the power plant as compared to the laboratory is due to a larger reservoir of Cr for the samples exposed at the power plant probably combined with a higher mobility of Cr within the alloy. (orig.)

  3. Feed water pre-heater with two steam spaces

    International Nuclear Information System (INIS)

    Tratz, H.; Kelp, F.; Netsch, E.

    1976-01-01

    A feed water pre-heater for the two stage heating of feed water by condensing steam, having a low installed height is described, which can be installed in the steam ducts of turbines of large output, as in LWRs in nuclear power stations. The inner steam space is closed on one side by the water vessel, while the tubes of the inner steam space go straight from the water vessel, and the tubes of the outer steam space are bent into a U shape and open out into the water vessel. The two-stage preheater is thus surrounded by feedwater in two ways. (UWI) [de

  4. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  5. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  6. Thermodynamic analysis of steam-injected advanced gas turbine cycles

    Science.gov (United States)

    Pandey, Devendra; Bade, Mukund H.

    2017-12-01

    This paper deals with thermodynamic analysis of steam-injected gas turbine (STIGT) cycle. To analyse the thermodynamic performance of steam-injected gas turbine (STIGT) cycles, a methodology based on pinch analysis is proposed. This graphical methodology is a systematic approach proposed for a selection of gas turbine with steam injection. The developed graphs are useful for selection of steam-injected gas turbine (STIGT) for optimal operation of it and helps designer to take appropriate decision. The selection of steam-injected gas turbine (STIGT) cycle can be done either at minimum steam ratio (ratio of mass flow rate of steam to air) with maximum efficiency or at maximum steam ratio with maximum net work conditions based on the objective of plants designer. Operating the steam injection based advanced gas turbine plant at minimum steam ratio improves efficiency, resulting in reduction of pollution caused by the emission of flue gases. On the other hand, operating plant at maximum steam ratio can result in maximum work output and hence higher available power.

  7. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  8. Characterization of a steam plasma jet at atmospheric pressure

    International Nuclear Information System (INIS)

    Ni Guohua; Zhao Peng; Cheng Cheng; Song Ye; Meng Yuedong; Toyoda, Hirotaka

    2012-01-01

    An atmospheric steam plasma jet generated by an original dc water plasma torch is investigated using electrical and spectroscopic techniques. Because it directly uses the water used for cooling electrodes as the plasma-forming gas, the water plasma torch has high thermal efficiency and a compact structure. The operational features of the water plasma torch and the generation of the steam plasma jet are analyzed based on the temporal evolution of voltage, current and steam pressure in the arc chamber. The influence of the output characteristics of the power source, the fluctuation of the arc and current intensity on the unsteadiness of the steam plasma jet is studied. The restrike mode is identified as the fluctuation characteristic of the steam arc, which contributes significantly to the instabilities of the steam plasma jet. In addition, the emission spectroscopic technique is employed to diagnose the steam plasma. The axial distributions of plasma parameters in the steam plasma jet, such as gas temperature, excitation temperature and electron number density, are determined by the diatomic molecule OH fitting method, Boltzmann slope method and H β Stark broadening, respectively. The steam plasma jet at atmospheric pressure is found to be close to the local thermodynamic equilibrium (LTE) state by comparing the measured electron density with the threshold value of electron density for the LTE state. Moreover, based on the assumption of LTE, the axial distributions of reactive species in the steam plasma jet are estimated, which indicates that the steam plasma has high chemical activity.

  9. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  10. Computerized operating cost model for industrial steam generation

    Energy Technology Data Exchange (ETDEWEB)

    Powers, T.D.

    1983-02-01

    Pending EPA regulations, establishing revised emission levels for industrial boilers are perceived to have an effect on the relative costs of steam production technologies. To aid in the comparison of competitive boiler technologies, the Steam Cost Code was developed which provides levelized steam costs reflecting the effects of a number of key steam cost parameters. The Steam Cost Code is a user interactive FORTRAN program designed to operate on a VAX computer system. The program requires the user to input a number of variables describing the design characteristics, capital costs, and operating conditions for a specific boiler system. Part of the input to the Steam Cost Code is the capital cost of the steam production system. The capital cost is obtained from a program called INDCEPT, developed by Oak Ridge National Laboratory under Department of Energy, Morgantown Energy Technology Center sponsorship.

  11. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  12. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  13. Prototype fast reactor steam generator unit pressure vessel repairs

    International Nuclear Information System (INIS)

    Daniels, B.D.; Green, D.; Henderson, J.D.C.

    1993-01-01

    The prototype fast reactor at Dounreay has experienced a number of unscheduled shutdowns due to leaking reheater and superheater shell welds. There was a need to determine the cracking mechanism and to design a general repair technique simultaneously. Detailed investigations revealed that the crack locations correlated with the positions of rectification welds made at the time of vessel manufacture. A creep crack growth mechanism was identified; this requires through wall residual stress for through cracks to develop. A repair technique has been devised and successfully applied to the sites of a number of leaks. (author)

  14. A three-dimensional laboratory steam injection model allowing in situ saturation measurements. [Comparing steam injection and steam foam injection with nitrogen and without nitrogen

    Energy Technology Data Exchange (ETDEWEB)

    Demiral, B.M.R.; Pettit, P.A.; Castanier, L.M.; Brigham, W.E.

    1992-08-01

    The CT imaging technique together with temperature and pressure measurements were used to follow the steam propagation during steam and steam foam injection experiments in a three dimensional laboratory steam injection model. The advantages and disadvantages of different geometries were examined to find out which could best represent radial and gravity override flows and also fit the dimensions of the scanning field of the CT scanner. During experiments, steam was injected continuously at a constant rate into the water saturated model and CT scans were taken at six different cross sections of the model. Pressure and temperature data were collected with time at three different levels in the model. During steam injection experiments, the saturations obtained by CT matched well with the temperature data. That is, the steam override as observed by temperature data was also clearly seen on the CT pictures. During the runs where foam was present, the saturation distributions obtained from CT pictures showed a piston like displacement. However, the temperature distributions were different depending on the type of steam foam process used. The results clearly show that the pressure/temperature data alone are not sufficient to study steam foam in the presence of non-condensible gas.

  15. Improving Steam System Performance: A Sourcebook for Industry

    Energy Technology Data Exchange (ETDEWEB)

    2002-06-01

    The sourcebook is a reference for industrial steam system users, outlining opportunities to improve steam system performance. This Sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The Sourcebook is divided into the following three main sections: Section 1: Steam System Basics--For users unfamiliar with the basics of steam systems, or for users seeking a refresher, a brief discussion of the terms, relationships, and important system design considerations is provided. Users already familiar with industrial steam system operation may want to skip this section. This section describes steam systems using four basic parts: generation, distribution, end use, and recovery. Section 2: Performance Improvement Opportunities--This section discusses important factors that should be considered when industrial facilities seek to improve steam system performance and to lower operating costs. This section also provides an overview of the finance considerations related to steam system improvements. Additionally, this section discusses several resources and tools developed by the U. S. Department of Energy's (DOE) BestPractices Steam Program to identify and assess steam system improvement opportunities. Section 3: Programs, Contacts, and Resources--This section provides a directory of associations and other organizations involved in the steam system marketplace. This section also provides a description of the BestPractices Steam Program, a directory of contacts, and a listing of available resources and tools, such as publications, software, training courses, and videos.

  16. Steam jet mill-a prospective solution to industrial exhaust steam and solid waste.

    Science.gov (United States)

    Zhang, Mingxing; Chen, Haiyan

    2018-04-20

    Bulk industrial solid wastes occupy a lot of our resources and release large amounts of toxic and hazardous substances to the surrounding environment, demanding innovative strategies for grinding, classification, collection, and recycling for economically ultrafine powder. A new technology for grinding, classification, collection, and recycling solid waste is proposed, using the superheated steam produced from the industrial exhaust steam to disperse, grind, classify, and collect the industrial solid waste. A large-scale steam jet mill was designed to operate at an inlet steam temperature 230-300 °C and an inlet pressure of 0.2-0.6 MPa. A kind of industrial solid waste fluidized-bed combustion ashes was used to grinding tests at different steam temperatures and inlet pressures. The total process for grinding, classification, and collection is drying. Two kinds of particle sizes are obtained. One particle size is d 50  = 4.785 μm, and another particle size is d 50  = 8.999 μm. For particle size d 50  = 8.999 μm, the inlet temperature is 296 °C and an inlet pressure is 0.54 MPa for the grinding chamber. The steam flow is 21.7 t/h. The yield of superfine powder is 73 t/h. The power consumption is 3.76 kW h/t. The obtained superfine powder meets the national standard S95 slag. On the basis of these results, a reproducible and sustainable industrial ecological protocol using steam produced by industrial exhaust heat coupled to solid waste recycling is proposed, providing an efficient, large-scale, low-cost, promising, and green method for both solid waste recovery and industrial exhaust heat reutilization.

  17. Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

    International Nuclear Information System (INIS)

    Blanchat, T.K.; Stamps, D.W.

    1997-05-01

    Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs

  18. Integration of torrefaction with steam power plant

    Energy Technology Data Exchange (ETDEWEB)

    Zakri, B.; Saari, J.; Sermyagina, E.; Vakkilainen, E.

    2013-09-01

    Torrefaction is one of the pretreatment technologies to enhance the fuel characteristics of biomass. The efficient and continuous operation of a torrefaction reactor, in the commercial scale, demands a secure biomass supply, in addition to adequate source of heat. Biorefinery plants or biomass-fuelled steam power plants have the potential to integrate with the torrefaction reactor to exchange heat and mass, using available infrastructure and energy sources. The technical feasibility of this integration is examined in this study. A new model for the torrefaction process is introduced and verified by the available experimental data. The torrefaction model is then integrated in different steam power plants to simulate possible mass and energy exchange between the reactor and the plants. The performance of the integrated plant is investigated for different configurations and the results are compared. (orig.)

  19. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  20. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)