Large-leak sodium-water reaction analysis for steam generators

International Nuclear Information System (INIS)

Sakano, K.; Shindo, Y.; Hori, M.

1975-01-01

The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

Large-leak sodium-water reaction analysis for steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakano, K; Shindo, Y; Hori, M

1975-07-01

The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

Effect of condenser water in-leakage on steam generator water chemistry

International Nuclear Information System (INIS)

Balakrishnan, P.V.

1978-01-01

Corrosive environments may be generated within steam genrators from condenser cooling water in-leakage. Theoretical as well as experimental evaluation of the aggressiveness of such environments is being carried out for the condenser-cooling waters used at CANDU-PHW nuclear power stations. Calculations have shown that highly concentrated chloride solutions - acidic in the case of sea-water in-leakage, and alkaline in the rest of the cases considered - would be produced within the steam generator. Experiments in a model boiler showed that sea-water in-leakage caused rapid corrosion of carbon steel components when only AVT (all volatile treatment) was used for water chemistry control. Use of a non-volatile reagent, as in the congruent phosphate treatment, avoided the rapid corrosion of carbon steel. On the basis of our studies, congruent phosphate treatment during sea water in-leakage appears desirable. (author)

Method for steam generator water level measurement

International Nuclear Information System (INIS)

Srinivasan, J.S.

1991-01-01

This paper describes a nuclear power plant, a method of controlling the steam generator water level, wherein the steam generator has an upper level tap corresponding to an upper level, a lower level, a riser positioned between the lower and upper taps, and level sensor means for indicating water level between a first range limit and a second range limit, the sensor means being connected to at least the lower tap. It comprises: calculating a measure of velocity head at about the lower level tap; calculating a measure of full water level as the upper level less the measure of velocity head; calibrating the level sensor means to provide an output at the first limit corresponding to an input thereto representative of the measure of full level; calculating a high level setpoint equal to the level of the riser less a bias amount which is a function of the position of the riser relative to the span between the taps; and controlling the water level when the sensor means indicates that the high level setpoint has been reached

Water leak detection in steam generator of SUPER PHENIX

International Nuclear Information System (INIS)

Brunet, M.; Garnaud, P.; Ghaleb, D.; Kong, N.

1988-01-01

With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the SUPER PHENIX, three teams work in [20-100 kHz] and CEA/STA* [50-300 kHz]. The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. (author)

Steam generators, turbines, and condensers. Volume six

International Nuclear Information System (INIS)

Anon.

1986-01-01

Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

Support vector regression model based predictive control of water level of U-tube steam generators

Energy Technology Data Exchange (ETDEWEB)

Kavaklioglu, Kadir, E-mail: kadir.kavaklioglu@pau.edu.tr

2014-10-15

Highlights: • Water level of U-tube steam generators was controlled in a model predictive fashion. • Models for steam generator water level were built using support vector regression. • Cost function minimization for future optimal controls was performed by using the steepest descent method. • The results indicated the feasibility of the proposed method. - Abstract: A predictive control algorithm using support vector regression based models was proposed for controlling the water level of U-tube steam generators of pressurized water reactors. Steam generator data were obtained using a transfer function model of U-tube steam generators. Support vector regression based models were built using a time series type model structure for five different operating powers. Feedwater flow controls were calculated by minimizing a cost function that includes the level error, the feedwater change and the mismatch between feedwater and steam flow rates. Proposed algorithm was applied for a scenario consisting of a level setpoint change and a steam flow disturbance. The results showed that steam generator level can be controlled at all powers effectively by the proposed method.

Procedure for generating steam and steam generator for operating said procedure

International Nuclear Information System (INIS)

Chlique, Bernard.

1975-01-01

This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

Rapid Generation of Superheated Steam Using a Water-containing Porous Material

Science.gov (United States)

Mori, Shoji; Okuyama, Kunito

Heat treatment by superheated steam has been utilized in several industrial fields including sterilization, desiccation, and cooking. In particular, cooking by superheated steam is receiving increased attention because it has advantages of reducing the salt and fat contents in foods as well as suppressing the oxidation of vitamin C and fat. In this application, quick startup and cut-off responses are required. Most electrically energized steam generators require a relatively long time to generate superheated steam due to the large heat capacities of the water in container and of the heater. Zhao and Liao (2002) introduced a novel process for rapid vaporization of subcooled liquid, in which a low-thermal-conductivity porous wick containing water is heated by a downward-facing grooved heating block in contact with the upper surface of the wick structure. They showed that saturated steam is generated within approximately 30 seconds from room-temperature water at a heat flux 41.2 kW⁄m2. In order to quickly generate superheated steam of approximately 300°C, which is required for cooking, the heat capacity of the heater should be as small as possible and the imposed heat flux should be so high enough that the porous wick is able to dry out in the vicinity of the contact with the heater and that the resulting heater temperature becomes much higher than the saturation temperature. The present paper proposes a simple structured generator to quickly produce superheated steam. Only a fine wire heater is contacted spirally on the inside wall in a hollow porous material. The start-up, cut-off responses and the rate of energy conversion for input power are investigated experimentally. Superheated steam of 300°C is produced in approximately 19 seconds from room-temperature water for an input power of 300 W. The maximum rate of energy conversion in the steady state is approximately 0.9.

Method and apparatus for enhanced heat recovery from steam generators and water heaters

Science.gov (United States)

Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

2006-06-27

A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

Prevention and mitigation of steam generator water hammer events in PWRs

International Nuclear Information System (INIS)

Han, J.T.; Anderson, N.

1983-01-01

Water hammer in nuclear power plants is an unresolved safety issue under study by the Nuclear Regulatory Commission (NRC). This article summarizes (1) the causes of steam generator water hammer (SGWH) events in pressurized-water reactors (PWRs), (2) various methods used to prevent or mitigate SGWH events, and (3) modifications that have been made at each operating PWR. The NRC staff considers the issue of SGWH in top feedring designs to be technically resolved. This article does not address technical findings relevant to water hammer in preheat-type steam generators

Steam generator tube failures

International Nuclear Information System (INIS)

MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

1996-04-01

A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

Steam generator tube failures: experience with water-cooled nuclear power reactors during 1976

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1978-02-01

A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author)

Makeup water system performance and impact on PWR steam generator corrosion

International Nuclear Information System (INIS)

Bell, M.J.; Sawocha, S.G.; Smith, L.A.

1984-01-01

The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

Science.gov (United States)

McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

1994-01-01

The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

Water leak detection in steam generator of Super Phenix

International Nuclear Information System (INIS)

Kong, N.; Brunet, M.; Garnaud, P.; Ghaleb, D.

1990-01-01

With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the Super Phenix, three teams work in parallel in complementary frequency bands: EDF (0-20 kHz), CEA/SPCI (20-100 kHz) and CEA/STA (50-300 kHz). The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. 5 refs, 6 figs, 1 tab

The secondary water chemistry and its quality specification of PWR steam generators

International Nuclear Information System (INIS)

Zhang Guiqin.

1984-01-01

Reasonably organizing the secondary water chemistry of a steam generator is of great importance for improving thermal-hydraulic characteristics and avoiding or alleviating probability of its internals failures by corrosion. In this paper emphasis is put on importance and task of the secondary water chemistry, the meaning and the control demand for feedwater and boiler water specification. At the same time, the current situation on the secondary water chemistry of PWR steam generators is reviewed generally. (Author)

SNR-steam generator design with respect to large sodium water reactions

International Nuclear Information System (INIS)

Jong, J.J. de; Kellner, A.; Florie, C.J.L.

1984-01-01

This paper deals with the experiences gained during the licensing procedure for the steam generators for the SNR 300 LMFBR regarding large sodium-water reactions. A description is given of the different calculations executed to investigate the effects of large leaks on the 85 MW helical coiled and straight tube steam generators. The investigations on the helical coiled steam generators are divided in the formulations of fluid behaviour, dynamic force calculations, dynamic response calculation and finally stress analyses. Several results are shown. The investigations on the straight tube steam generators are performed using models describing fluid-structure interaction, coupled with stress analyses. Several results are presented. A description is given of the problems and necessary construction changes during the licensing process. Advises are given for future analyses and design concepts for second generation commercial size LMFBR steam generators with respect to large leaks; based on the experience, gained with SNR 300, and using some new calculations for SNR 2. (author)

Detection of steam generator tube leaks in pressurized water reactors

International Nuclear Information System (INIS)

Roach, W.H.

1985-01-01

This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It discusses the third, and final, year's work on an NRC-funded project examining diagnostic instrumentation in water reactors. The first two years were broad in coverage, concentrating on anticipatory measurements for detection of potential problems in both pressurized- and boiling-water reactors, with recommendations for areas of further study. One of these areas, the early detection of small steam tube leaks in PWRs, formed the basis of study for the last year of the project. Four tasks are addressed in this study of the detection of steam tube leaks. (1) Determination of which physical parameters indicate the onset of steam generator tube leaks. (2) Establishing performance goals for diagnostic instruments which could be used for early detection of steam generator tube leaks. (3) Defining the diagnostic instrumentation and their location which satisfy Items 1 and 2 above. (4) Assessing the need for diagnostic data processing and display. Parameters are identified, performance goals established, and sensor types and locations are specified in the report, with emphasis on the use of existing instrumentation with a minimum of retrofitting. A simple algorithm is developed which yields the leak rate as a function of known or measurable quantities. The conclusion is that leak rates of less than one-tenth gram per second should be detectable with existing instrumentation. (orig./HP)

Process for superheating the steam generated by a light water nuclear reactor

International Nuclear Information System (INIS)

Vakil, H.B.; Brown, D.H.

1976-01-01

A process is submitted for superheating the pressurised steam generated in a light water nuclear reactor in which the steam is brought to 340 0 C at least. This superheated steam is used to operate a turbo-generator unit. The characteristic of the process is that an exothermal chemical reaction is used to generate the heat utilised during the superheating stage. The chemical reaction is a mechanisation, oxidation-reduction or hydrogenation reaction [fr

Hybrid preheat/recirculating steam generator

International Nuclear Information System (INIS)

Lilly, G.P.

1985-01-01

The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

Acoustic detection for water/steam leak from a tube of LMFBR steam generator

International Nuclear Information System (INIS)

Sonoda, Masataka; Shindo, Yoshihisa

1989-01-01

Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

Steam generator for a pressurized-water coolant nuclear reactor

International Nuclear Information System (INIS)

Schroeder, H.J.; Berger, W.

1975-01-01

A description is given of a steam generator which has a vertical cylindrical housing having a steam output outlet, a horizontal tube sheet closing the lower end of this housing, and an inverted U-shaped tube bundle inside of the housing and having vertical inlet and outlet legs with their ends mounted in the tube sheet. Beneath the tube sheet there are inlet and outlet manifolds for the respective ends of the tube bundle so that pressurized-water coolant from a pressurized-water coolant nuclear reactor can be circulated through the tube bundle

Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

Energy Technology Data Exchange (ETDEWEB)

Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H. [KHNP CRI, Daejeon (Korea, Republic of)

2016-10-15

Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH{sub T} was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle.

Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

International Nuclear Information System (INIS)

Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H.

2016-01-01

Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH_T was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle

Graphite-water steam-generating reactor in the USSR

Energy Technology Data Exchange (ETDEWEB)

Dollezhal, N A [AN SSSR, Moscow

1981-10-01

One of the types of power reactor used in the USSR is the graphite-water steam-generating reactor RBMK. This produces saturated steam at a pressure of 7MPa. Reactors giving 1GWe each have been installed at the Leningrad, Kursk, Chernobyl and other power stations. Further stations using reactors of this type are being built. A description is given of the fuel element design, and of the layout of the plant. The main characteristics of RBMK reactors using fuel of rated and higher enrichment are listed.

Estimation of bias shifts in a steam-generator water-level controller

International Nuclear Information System (INIS)

Tylee, J.L.

1983-01-01

A method for detecting and estimating the value of sudden bias shifts in a U-tube steam-generator water-level controller is described and evaluated. Generalized likelihood ratios (GLR) are used to perform both the bias detection and bias estimation. Simulation results using a seventh-order, linear, discrete steam-generator model demonstrate the capabilities of the GLR detection/estimation approach

Sodium/water reactions in steam generators of liquid metal fast breeder reactors

International Nuclear Information System (INIS)

Hori, M.

1980-01-01

The status of the research and development on sodium/water reactions resulting from the leakage of water into sodium in LMFBR steam generators is reviewed. The importance of sodium/water reaction phenomena in the design and operation of steam generators is discussed. The effects of sodium/water reactions are evaluated and methods of protection against these phenomena are surveyed. The products of chemical reactions between sodium and water under steam generator conditions are H 2 , NaOH, Na 2 O and NaH. Together with the temperature rise due to the associated exothermic reaction, these reaction products cause effects such as self-wastage, single- and multi-target wastage, and rapid pressure increase, depending on the size of the leak hole or the magnitude of leak rate. As for the wastage phenomena of small leaks, the effects of various factors have been studied and experimental correlations, as well as some theoretical work, have been performed. To investigate the pressure phenomena of a large leak, large-scale tests have been conducted by various organizations, and the computer codes to analyse these phenomena have been developed and verified by experiments. In the design of steam generators, an initial failure up to a hypothetical double-ended guillotine rupture of a single heat transfer tube is widely used as the design basis leak. Protection systems for LMFBR plants consist of leak detection devices, leak termination devices, and reaction pressure relief devices. From analyses based on research and development activities, as well as from experience with leaks in steam generator test loops and reactor plants, it has been confirmed that protection systems can satisfactorily be designed to accommodate leak incidents in LMFBR plants. (author)

Steam generator with perfected dryers

International Nuclear Information System (INIS)

Fenet, J.C.

1987-01-01

This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

Steam generating system in LMFBR type reactors

International Nuclear Information System (INIS)

Kurosawa, Katsutoshi.

1984-01-01

Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

Dynamic study of steam generation from low-grade waste heat in a zeolite–water adsorption heat pump

International Nuclear Information System (INIS)

Xue, Bing; Meng, Xiangrui; Wei, Xinli; Nakaso, Koichi; Fukai, Jun

2015-01-01

A novel zeolite–water adsorption heat pump system based on a direct-contact heat exchange method to generate steam from low-grade waste gas and water has been proposed and examined experimentally. Superheated steam (200 °C, 0.1 MPa) is generated from hot water (70–80 °C) and dry air (100–130 °C). A dynamic model for steam generation process is developed to describe local mass and heat transfer. This model features a three-phase calculation and a moving water–gas interface. The calculations are carried out in the zeolite–water and zeolite–gas regions. Model outputs are compared with experimental results for validation. The thermal response inside the reactor and mass of steam generated is well predicted. Numerical results show that preheat process with low-temperature steam is an effective method to achieve local equilibrium quickly, thus generation process is enhanced by prolonging the time and increasing mass of the generated steam. Besides, high-pressure steam generation up to 0.5 MPa is possible from the validated dynamic model. Future work could be emphasized on enhancing high-pressure steam generation with preheat process or mass recovery operation

Horizontal steam generator thermal-hydraulics

Energy Technology Data Exchange (ETDEWEB)

Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

1995-09-01

Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

Prevention and mitigation of steam-generator water-hammer events in PWR plants

International Nuclear Information System (INIS)

Han, J.T.; Anderson, N.

1982-11-01

Water hammer in nuclear power plants is an unresolved safety issue under study at the NRC (USI A-1). One of the identified safety concerns is steam generator water hammer (SGWH) in pressurized-water reactor (PWR) plants. This report presents a summary of: (1) the causes of SGWH; (2) various fixes employed to prevent or mitigate SGWH; and (3) the nature and status of modifications that have been made at each operating PWR plant. The NRC staff considers that the issue of SGWH in top feedring designs has been technically resolved. This report does not address technical findings relevant to water hammer in preheat type steam generators. 10 figures, 2 tables

Small leak detection by measuring surface oscillation during sodium-water reaction in steam generator

International Nuclear Information System (INIS)

Nei, Hiromichi; Hori, Masao

1977-01-01

Small leak sodium-water reaction tests were conducted to develop various kinds of leak detectors for the sodium-heated steam generator in FBR. The super-heated steam was injected into sodium in a reaction vessel having a sodium free surface, simulating the steam generator. The level gauge in the reaction vessel generated the most reliable signal among detectors, as long as the leak rates were relatively high. The level gauge signal was estimated to be the sodium surface oscillation caused by hydrogen bubbles produced in sodium-water reaction. Experimental correlation was derived, predicting the amplitude as a function of leak rate, hydrogen dissolution ratio, bubble rise velocity and other parameters concerned, assuming that the surface oscillation is in proportion to the gas hold-up. The noise amplitude under normal operation without water leak was increased with sodium flow rate and found to be well correlated with Froud number. These two correlations predict that a water leak in a ''MONJU'' class (300 MWe) steam generator could possibly be detected by level gauges at a leak rate above 2 g/sec. (auth.)

Vertical steam generator

International Nuclear Information System (INIS)

Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

1982-01-01

A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

Implications of small water leak reactions on sodium heated steam generator design

Energy Technology Data Exchange (ETDEWEB)

Smedley, J A

1975-07-01

Various types of sodium water reactions have been looked on as possibly causing hazard conditions in sodium heated steam generator units ranging from the very improbable boiler tube double ended guillotine fracture to the almost certain occurrence of micro-leaks. Within this range small water leaks reactions have attracted particular interest and the present paper looks at the principles of associating the reactions with detection and protection systems for Commercial Fast Reactors. A method is developed for assessing whether adequate protection has been provided against the effects of small water leak reactions in a steam generator unit. (author)

The casebook of technical presentation on a steam generator

International Nuclear Information System (INIS)

1986-05-01

This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

Liquid metal steam generator

International Nuclear Information System (INIS)

Wolowodiuk, W.

1975-01-01

A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

Water level control for a nuclear steam generator

International Nuclear Information System (INIS)

Wen Tan

2011-01-01

Research highlights: → A water level control system for a nuclear steam generator (SG) is proposed. → The parameters of the control system are directly related to those of the plant model thus scheduling is easy to implement in practice. → The proposed gain-scheduled controller can achieve good performance at both low and high power levels. - Abstract: A water level control system for a nuclear steam generator (SG) is proposed. The control system consists of a feedback controller and a feedforward controller. The feedback controller is of first order, the feedforward controller is of second order, and parameters of the two controllers are directly related to the parameters of plant model thus scheduling is easy to implement in practice. Robustness and performance of the feedback and the feedforward controllers are analyzed in details and tuning of the two parameters of the controllers are discussed. Comparisons among a single robust controller, a multi-model controller and a gain-scheduled controller are studied. It is shown that the proposed gain-scheduled controller can achieve good performance at both low and high power levels.

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

Studying the processes of sodium-water interaction in the BOR-60 reactor micromodule steam generator

International Nuclear Information System (INIS)

Tsykanov, V.A.; Antipin, G.K.; Borisov, V.V.

1981-01-01

Main results of experimental studies of emergency regimes of micromodule steam generator (MSG) at small and big leaks of water into sodium, realized using the 30 MW MSG, operating in the BOR-o0 reactor, are considered. The aims of the study are as follows: the modelling of macroleak in ''Nadja'' steam generator for the BN-350 reactor; testing the conceptions of alarm signalling and MSG protection; testing under real conditions of new perspective systems of leak detection; gaining the experimence and development of the ways to eliminate the consequences of accident caused by big water leak into sodium; accumulation of knowledge on restoration of MSG operating ability after accident; experimental test of calculational techniques for big leak accidents to use them in future for calculational studies of similar situations at other reactors equipped with sodium-water steam generators; refinement of characteristics of hydrodynamic and thermal effects interaction zone for big leak in real circuit during the plant operation. A series of experiments with the imitation of water leak into sodium by means of argon and steam supply through injection devices, located before the steam superheater module of one of the sections and between evaporator module of the same section, is conducted. The range of steam flow rate is 0.02-0.45 g/s. Duration of steam supply is 100-400 s. A conclusion is made that the results obtained can be used for steam generator of the BN-350 reactor [ru

Moisture separator for steam generator level measurement system

International Nuclear Information System (INIS)

Cantineau, B.J.

1987-01-01

A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

Modeling of soluble impurities distribution in the steam generator secondary water

International Nuclear Information System (INIS)

Matal, O.; Simo, T.; Kucak, L.; Urban, F.

1997-01-01

A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.)

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Specific features of emergency processes associated with water leacs into sodium in a reverse steam generator

International Nuclear Information System (INIS)

Sroelov, V.S.; Nikol'skij, R.V.; Chernobrovkin, Yu.V.; Privalov, Yu.V.; Bocharin, P.P.; Shtynda, Yu.E.

1986-01-01

Experimental and theoretical data characterizing the development of emergency processes arising in the course of water leaks into sodium in a reverse steam generator (sodium in tubes, water in intertube space) are considered. The results of calculations performed for BOR-60 reactor steam generator at initial leaks of 0.01 and 0.55 g/s are presented. It is shown that in the reverse steam generator the development of accident occurs much slower than in steam generators of traditional design. At same stage of accident sodium is displaced from the damaged tube and as a result the destruction of tube material discontinues. The conclusion is drawn that by the development of emergency protection systems for reverse steam generator the requirements for sensitivity and fast response of leak detectors could be reduced

Direct measurements of secondary water inventory of steam generator PGV-213 in operation

Energy Technology Data Exchange (ETDEWEB)

Tarankov, G.A.; Trunov, N.B.; Dranchenko, B.N.; Kamiagin, W.W. [OKB Gidropress (Russian Federation)

1997-12-31

Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

Direct measurements of secondary water inventory of steam generator PGV-213 in operation

Energy Technology Data Exchange (ETDEWEB)

Tarankov, G A; Trunov, N B; Dranchenko, B N; Kamiagin, W W [OKB Gidropress (Russian Federation)

1998-12-31

Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

Modeling of soluble impurities distribution in the steam generator secondary water

Energy Technology Data Exchange (ETDEWEB)

Matal, O.; Simo, T. [Energovyzkum s.r.o., Brno (Switzerland); Kucak, L.; Urban, F. [Slovak Technical Univ., Bratislava (Slovakia)

1997-12-31

A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.

Modeling of soluble impurities distribution in the steam generator secondary water

Energy Technology Data Exchange (ETDEWEB)

Matal, O; Simo, T [Energovyzkum s.r.o., Brno (Switzerland); Kucak, L; Urban, F [Slovak Technical Univ., Bratislava (Slovakia)

1998-12-31

A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.

Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

International Nuclear Information System (INIS)

Woo, H.H.; Lu, S.C.

1981-01-01

Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design

Water regime of steam power plants

International Nuclear Information System (INIS)

Oesz, Janos

2011-01-01

The water regime of water-steam thermal power plants (secondary side of pressurized water reactors (PWR); fossil-fired thermal power plants - referred to as steam power plants) has changed in the past 30 years, due to a shift from water chemistry to water regime approach. The article summarizes measures (that have been realised by chemists of NPP Paks) on which the secondary side of NPP Paks has become a high purity water-steam power plant and by which the water chemistry stress corrosion risk of heat transfer tubes in the VVER-440 steam generators was minimized. The measures can also be applied to the water regime of fossil-fired thermal power plants with super- and subcritical steam pressure. Based on the reliability analogue of PWR steam generators, water regime can be defined as the harmony of construction, material(s) and water chemistry, which needs to be provided in not only the steam generators (boiler) but in each heat exchanger of steam power plant: - Construction determines the processes of flow, heat and mass transfer and their local inequalities; - Material(s) determines the minimal rate of general corrosion and the sensitivity for local corrosion damage; - Water chemistry influences the general corrosion of material(s) and the corrosion products transport, as well as the formation of local corrosion environment. (orig.)

Wavelet network controller for nuclear steam generators

International Nuclear Information System (INIS)

Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

2005-01-01

Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

Thermal performances of molten salt steam generator

International Nuclear Information System (INIS)

Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

2016-01-01

Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

Draining down of a nuclear steam generating system

International Nuclear Information System (INIS)

Jawor, J.C.

1987-01-01

The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

Leak detection of steam or water into sodium in steam generators of liquid-metal fast breeder reactors

International Nuclear Information System (INIS)

Hans, R.; Dumm, K.

1977-01-01

The leakage of water or steam into sodium in LMFBR steam generators, including a study of how leaks are detected and located as well as the potential damage that could be caused by such leaks, is surveyed. The most interesting steam generator designs evolving in those countries that develop and construct LMFBRs are presented. The relevant protection measures are described. Fault conditions are defined and descriptions given of possible sequences of events leading to abnormal conditions in a steam generator. Taking into account theory, the potential of the hydrogen and oxygen detection systems is discussed. Different hydrogen and oxygen detection systems are fully described. In so far as interesting technical solutions are concerned, previously developed devices have also been taken into account. The way oxygen detection supplements hydrogen detection is described by listing the available oxygen measuring devices and the relevant theory. Only a few sonic and accelerometer measurements have been made on complete steam generator units so there is little system data available. Descriptions, however, have been included to give the state of the art achieved for the sensors and the achieved sensitivities or band widths. The potential of this monitoring method is made evident by adding the technical data of the sensors. Furthermore, the available systems for monitoring medium and large leakages are described. Finally, recommendations are made concerning steam generator development and the application of hydrogen and oxygen detection systems, as well as acoustic measuring methods for small-leakage detection

Steam generators of Phenix: Measurement of the hydrogen concentration in sodium for detecting water leaks in the steam generator tubes

International Nuclear Information System (INIS)

Cambillard, E.; Lacroix, A.; Langlois, J.; Viala, J.

1975-01-01

The Phenix secondary circuits are provided with measurement systems of hydrogen concentration in sodium, that allow for the detection of possible water leaks in steam generators and the location of a faulty module. A measurement device consists of : a detector with nickel membranes of 0, 3 mm wall thickness, an ion pump with a 200 l/s flow rate, a quadrupole mass spectrometer and a calibrated hydrogen leak. The temperature correction is made automatically. The main tests carried out on the leak detection systems are reported. Since the first system operation (October 24, 1973), the measurements allowed us to obtain the hydrogen diffusion rates through the steam generator tube walls. (author)

Predicting steam generator crevice chemistry

International Nuclear Information System (INIS)

Burton, G.; Strati, G.

2006-01-01

'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

Comments on US LMFBR steam generator base technology

International Nuclear Information System (INIS)

Simmons, W.R.

1984-01-01

The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

Steam generator life management

International Nuclear Information System (INIS)

Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

1998-01-01

Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

Steam generators: critical components in nuclear steam supply systems

Energy Technology Data Exchange (ETDEWEB)

Stevens-Guille, P D

1974-02-28

Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

Model of reverse steam generator

International Nuclear Information System (INIS)

Malasek, V.; Manek, O.; Masek, V.; Riman, J.

1987-01-01

The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

Some problems of leaks in sodium-water steam generator

International Nuclear Information System (INIS)

Kozlov, F.A.; Sergeev, G.V.; Sednev, A.R.; Makarov, V.M.

1976-01-01

The paper contains data on wastage of steam generator structural materials and high-nickel alloys in the zone of water leakage into sodium as well as investigation results for self-enlargement of water leaks into sodium through defects in these materials. It is shown that the rate of material damage in the zone of sodium-water reaction and in the channel with water leaking-out decreases with increasing nickel content in steels and strongly depends on sodium temperature. The paper presents experimentally obtained dependences of leakage self-enlargement rates on sodium temperature and leakage size

Steam-Generator Integrity Program/Steam-Generator Group Project

International Nuclear Information System (INIS)

1982-10-01

The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

International Nuclear Information System (INIS)

1980-03-01

The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

Digitization and simulation realization of full range control system for steam generator water level

International Nuclear Information System (INIS)

Qian Hong; Ye Jianhua; Qian Fei; Li Chao

2010-01-01

In this paper, a full range digital control system for the steam generator water level is designed by a control scheme of single element control and three-element cascade feed-forward control, and the method to use the software module configuration is proposed to realize the water level control strategy. This control strategy is then applied in the operation of the nuclear power simulation machine. The simulation result curves indicate that the steam generator water level maintains constant at the stable operation condition, and when the load changes, the water level changes but finally maintains the constant. (authors)

Failure analysis of retired steam generator tubings

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

2005-04-15

Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

Steam-water separator

International Nuclear Information System (INIS)

Modrak, T.M.; Curtis, R.W.

1978-01-01

The steam-water separator connected downstream of a steam generator consists of a vertical centrifugal separator with swirl blades between two concentric pipes and a cyclone separator located above. The water separated in the cyclone separator is collected in the inner tube of the centrifugal separator which is closed at the bottom. This design allows the overall height of the separator to be reduced. (DG) [de

Steam generator operation and maintenance

International Nuclear Information System (INIS)

Lee, C.K.

2004-01-01

Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

Circumferential cracking of steam generator tubes

International Nuclear Information System (INIS)

Karwoski, K.J.

1997-04-01

On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

Determination of moisture content in steams and variation in moisture content with operating boiler level by analyzing sodium content in steam generator water and steam condensate of a nuclear power plant using ion chromatographic technique

International Nuclear Information System (INIS)

Pal, P.K.; Bohra, R.C.

2015-01-01

Dry steam with moisture content less than <1% is the stringent requirements in a steam generator for good health of the turbine. In order to confirm the same, determination of sodium is done in steam generator water and steam condensate using Flame photometer in ppm level and ion chromatograph in ppb level. Depending on the carry over of sodium in steam along with the water droplet (moisture), the moisture content in steam was calculated and was found to be < 1% which is requirements of the system. The paper described the salient features of a PHWR, principle of Ion Chromatography, chemistry parameters of Steam Generators and calculation of moisture content in steam on the basis of sodium analysis. (author)

Highly Flexible and Efficient Solar Steam Generation Device.

Science.gov (United States)

Chen, Chaoji; Li, Yiju; Song, Jianwei; Yang, Zhi; Kuang, Yudi; Hitz, Emily; Jia, Chao; Gong, Amy; Jiang, Feng; Zhu, J Y; Yang, Bao; Xie, Jia; Hu, Liangbing

2017-08-01

Solar steam generation with subsequent steam recondensation has been regarded as one of the most promising techniques to utilize the abundant solar energy and sea water or other unpurified water through water purification, desalination, and distillation. Although tremendous efforts have been dedicated to developing high-efficiency solar steam generation devices, challenges remain in terms of the relatively low efficiency, complicated fabrications, high cost, and inability to scale up. Here, inspired by the water transpiration behavior of trees, the use of carbon nanotube (CNT)-modified flexible wood membrane (F-Wood/CNTs) is demonstrated as a flexible, portable, recyclable, and efficient solar steam generation device for low-cost and scalable solar steam generation applications. Benefitting from the unique structural merits of the F-Wood/CNTs membrane-a black CNT-coated hair-like surface with excellent light absorbability, wood matrix with low thermal conductivity, hierarchical micro- and nanochannels for water pumping and escaping, solar steam generation device based on the F-Wood/CNTs membrane demonstrates a high efficiency of 81% at 10 kW cm -2 , representing one of the highest values ever-reported. The nature-inspired design concept in this study is straightforward and easily scalable, representing one of the most promising solutions for renewable and portable solar energy generation and other related phase-change applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Steam 80 steam generator instrumentation

International Nuclear Information System (INIS)

Carson, W.H.; Harris, H.H.

1980-01-01

This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

Maintenance and repair of LMFBR steam generators

International Nuclear Information System (INIS)

Verriere, P.; Alanche, J.; Minguet, J.L.

1984-06-01

After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

CANDU steam generator life management

International Nuclear Information System (INIS)

Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

1998-01-01

Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

Acoustic Leak Detection under Micro and Small Water Steam Leaks into Sodium for a Protection of the SFR Steam Generator

International Nuclear Information System (INIS)

Kim, Tae-Joon; Jeong, Ji-Young; Kim, Jong-Man; Kim, Byung-Ho; Hahn, Do-Hee; Yugay, Valeriy S.

2008-01-01

The results of an experimental study of water in a sodium leak noise spectrum formation related with a leak noise attenuation and absorption, and at various rates of water into a sodium leak, smaller than 1.0 g/s, are presented. We focused on studying the micro leak dynamics with an increasing rate of water into sodium owing to a self-development from 0.005 till 0.27 g/s. Conditions and ranges for the existence of bubbling and jetting modes in a water steam outflow into circulating sodium through an injector device, for simulating a defect in a wall of a heat-transmitting tube of a sodium water steam generator were determined. On the basis of the experimental leak noise data the simple dependency of an acoustic signal level from the rate of a micro and small leak at different frequency bands is presented to understand the principal analysis for the development of an acoustic leak detection methodology used in a K- 600 steam generator, with the operational experiences for the noise analysis and measurements in BN-600

Steam and sodium leak simulation in a fluidized-bed steam generator

International Nuclear Information System (INIS)

Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

1977-01-01

A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

Device indicating start of steam or water reaction with sodium and damage of steam generator heat exchange tube wall

International Nuclear Information System (INIS)

Jung, J.; Sobotka, J.

1984-01-01

Eddy currents induced by the alternating current of an exciting coil in the vicinity of steam or water leakage are used for indication. The coil is supplied from a power amplifier whose input is connected to an exciting generator by two measuring coils connected across each other. Their voltage is applied to a differential amplifier with an indicator. The equipment may be used for steam generators of nuclear power plants with sodium cooled reactors. (E.F.)

French steam generator design developments

International Nuclear Information System (INIS)

Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

1986-01-01

From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

Corrosion aspects in steam generators of nuclear power plants

International Nuclear Information System (INIS)

Visoni, E.; Santos Pinto, M. dos

1988-01-01

Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

Steam-generator-tube-rupture transients for pressurized-water reactors

International Nuclear Information System (INIS)

Dobranich, D.; Henninger, R.J.; DeMuth, N.S.

1982-01-01

Steam generator tube ruptures with and without concurrent main-steam-line break are investigated for pressurized water reactors supplied by the major US vendors. The goal of these analyses is to provide thermodynamic and flow conditions for the determination of iodine transport to the environment and to provide an evaluation of the adequacy of the plant safety systems and operating procedures for controlling these transients. The automatic safety systems of the plant were found to be adequate for the mitigation of these transients. Emergency injection system flows equilibrated with the leakage flows and prevented core uncovery. Sufficient time was afforded by the plant safety systems for the operators to identify the problem and to take appropriate measures

MPC-based auto-tuned PID controller for the steam generator water level

International Nuclear Information System (INIS)

Na, Man Gyun

2001-01-01

In this work, proportional-integral-derivative (PID) control gains are automatically tuned by using a model predictive control (MPC) method. The MPC has received much attention as a powerful tool for the control of industrial process systems. An MPC-based PID controller can be derived from the second order linear model of a process. The steam generator is usually described by the well-known 4 th order linear model which consists of the mass capacity, reverse dynamics and mechanical oscillations terms. But the important terms in this linear model are the mass capacity and reverse dynamics terms, both of which can be described by a 2 nd order linear system. The proposed auto-tuned PID controller was applied to a linear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The proposed controller showed good performance for the water level deviation and sudden steam flow disturbances that are typical in the existing power plants by changing only the input-weighting factor according to the power level

Innovated feed water distributing system of VVER steam generators

International Nuclear Information System (INIS)

Matal, O.; Sousek, P.; Simo, T.; Lehota, M.; Lipka, J.; Slugen, V.

2000-01-01

Defects in feed water distributing system due to corrosion-erosion effects have been observed at many VVER 440 steam generators (SG). Therefore analysis of defects origin and consequently design development and testing of a new feed water distributing system were performed. System tests in-situ supported by calculations and comparison of measured and calculated data were focused on demonstration of long term reliable operation, definition of water flow and water chemical characteristics at the SG secondary side and their measurements and study of dynamic characteristics needed for the innovated feed water distributing system seismic features approval. The innovated feed water distributing system was installed in the SGs of two VVER units already. (author)

Steam generator tube rupture (SGTR) scenarios

International Nuclear Information System (INIS)

Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

2005-01-01

The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

Testing installation for a steam generator

International Nuclear Information System (INIS)

Dubourg, M.

1985-01-01

The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

LMR steam generator blowdown with RETRAN

International Nuclear Information System (INIS)

Wei, T.Y.C.

1985-01-01

One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

Steam generator operating experience update, 1982-1983

International Nuclear Information System (INIS)

Frank, L.

1984-06-01

This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

Steam generator leak detection using acoustic method

International Nuclear Information System (INIS)

Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

1982-05-01

The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

Apparatus for the separation of water from water-steam mixtures

International Nuclear Information System (INIS)

Judith, H.; Schwerdtner, O. von.

1975-01-01

Steam flowing from the high-pressure part of a saturated-steam turbine of nuclear power stations to the preheater or steam directly passing off to the low-pressure part contains a high amount of moisture. This is removed by a separating device in the overflow pipe working as an axial cyclon. To this end a twist generator with radially mounted guide vanes forces a twisting movement on the water-steam mixture whereby the water component is thrown towards the wall of the overflow pipe. Behind the twist generator the overflow pipe is provided with ring slots or annular gaps through which the centrifuged water gets into water collecting chambers concentrically surrounding the overflow pipe. The main water seperation results from the first annular gap through centrifugal effects. The rest is removed by steam suction through the other gaps. For steam suction purposes, i.e. in order to produce an underpressure, the collecting chambers of these gaps are connected with the overflow pipe behind the twist generators by means of a suction pipe. In order to also remove small water droplets without increasing the twist, an agglomerator is installed in the overflow pipe before the twist generator. It consists of baffle or guide plates within an elliptic intermediate piece in a bend of the overflow pipe. Therefore the flanks of the guide plates run parallel to the flow direction of the steam. (DG/PB) [de

Experimental and theoretical investigations on safety of the SNR - straight-tube design steam generator with sodium-water reactions

International Nuclear Information System (INIS)

Dumm, K.; Sauermann, F.; Schnitker, W.; Welter, A.

A number of large sodium-water reaction tests has been performed in a steam generator model in order to verify the layout criteria of the SNR straight-tube design steam generators under accident conditions. The experimental setup is described. The test results and their applicability to the SNR steam generators are given and discussed. (U.S.)

Steam generator assessment for sustainable power plant operation

International Nuclear Information System (INIS)

Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

2012-09-01

Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

Pulsed high-pressure (PHP) drain-down of steam generating system

International Nuclear Information System (INIS)

Petrusek, R.A.

1991-01-01

This patent describes an improved method of draining down contained reactor-coolant water from the inverted vertical U-tubes of at least one vertical-type steam generator in which the upper inverted U-shaped ends of the tubes are closed and the lower ends thereof are open, the steam generator having a channel head at its lower end including a vertical dividing wall defining a primary water inlet side and a primary water outlet side of the generator, the steam generator having chemical volume control system means and residual heat removal system means, and the steam generator being part of a nuclear-powered steam generating system wherein the reactor-coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator, and the reactor being in communication with pressurizer means and comprising the steps of introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tubesheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator while permitting the water to flow out from the open ends of the U-tubes, the improvement in combination therewith for substantially increasing the effectiveness and efficiency of such water removal from the tubes. It includes determining the parameters effecting a first average volumetric rate of removal for a predetermined period of time, infra, of the reactor-coolant water from the inverted vertical U-tubes, the specific unit for the first average volumetric rate expressing properties identical with the properties expressed in a second average volumetric rate maintained in a later mentioned step

Acoustic sodium-water reaction detection of the Phenix steam generators

International Nuclear Information System (INIS)

Carminati, M.; Martin, L.; Sauzaret, A.

1990-01-01

The systems for acoustic sodium-water reaction detection and hydrogen detection of the Phenix steam generators as well as systems for monitoring signals analysis and processing are described. It is reported that the results obtained during operation and calibration phases are very encouraging and that industrial equipment showing the same performance are being examined. 6 figs

On the method of heat exchange calculation for critical and postcritical regimes in sodium-water steam generators

International Nuclear Information System (INIS)

Khudasko, V.V.; Kardash, D.Yu.; Grachev, N.S.

1986-01-01

Technique for calculating heat exchange in sodium-water steam generators with provisions for steam-water flow non-equilibrium character and moisture additional evaporation in pipes is suggested. Zone of heat exchange crisis representing the zone of transition from developed boiling to postcritical zone is considered. Comparison of estimated and experimental data performed for the following ranges of steame generator parameters: pressure p=7.8-14.0 MPa, coolant flow rate ρw=350-1000 kg/(m 2 xs), inlet sodium temperature T=590-825 K shows their good agreement

Units 3 and 4 steam generators new water level control system

International Nuclear Information System (INIS)

Dragoev, D.; Genov, St.

2001-01-01

The Steam Generator Water Level Control System is one of the most important for the normal operation systems, related to the safety and reliability of the units. The main upgrading objective for the SG level and SGWLC System modernization is to assure an automatic maintaining of the SG level within acceptable limits (below protections and interlocks) from 0% to 100% of the power in normal operation conditions and in case of transients followed by disturbances in the SG controlled parameters - level, steam flow, feedwater flow and/or pressure/temperature. To achieve this objective, the computerized controllers of new SG water level control system follows current computer control technology and is implemented together with replacement of the feedwater control valves and the needed I and C equipment. (author)

Strategic maintenance plan for Cernavoda steam generators

International Nuclear Information System (INIS)

Cicerone, T.; Dhar, D.; VandenBerg, J.P.

2002-01-01

Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

Minimize corrosion degradation of steam generator tube materials

International Nuclear Information System (INIS)

Lu, Y.

2006-01-01

As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

International Nuclear Information System (INIS)

Kawamura, H.; Meister, G.

1982-10-01

A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

Identification and simulation for steam generator water level based on Kalman Filter

International Nuclear Information System (INIS)

Deng Chen; Zhang Qinshun

2008-01-01

In order to effectively control the water level of the steam generator (SG), this paper has set about the state-observer theory in modern control and put forward a method to detect the 'false water level' based on Kalman Filter. Kalman Filter is a efficient tool to estimate state-variable by measured value including noise. For heavy measurement noise of steam flow, constructing a 'false water level' observer by Kalman Filter could availably obtain state variable of 'false water level'. The simulation computing for the dynamics characteristic of nuclear SG water level process under several typically running power was implemented by employing the simulation model. The result shows that the simulation model accurately identifies the 'false water level' produced in the reverse thermal-dynamic effects of nuclear SG water level process. The simulation model can realize the precise analysis of dynamics characteristic for the nuclear SG water level process. It can provide a kind of new ideas for the 'false water level' detecting of SG. (authors)

Steam generator materials and secondary side water chemistry in nuclear power stations

International Nuclear Information System (INIS)

Rudelli, M.D.

1979-04-01

The main purpose of this work is to summarize the European and North American experiences regarding the materials used for the construction of the steam generators and their relative corrosion resistance considering the water chemestry control method. Reasons underlying decision for the adoption of Incoloy 800 as the material for the secondary steam generator system for Atucha I Nuclear Power Plant (Atucha Reactor) and Embalse de Rio III Nuclear Power Plant (Cordoba Reactor) are pointed out. Backup information taken into consideration for the decision of utilizing the All Volatil Treatment for the water chemistry control of the Cordoba Reactor is detailed. Also all the reasonswhich justify to continue with the congruent fosfatic method for the Atucha Reactor are analyzed. Some investigation objectives which would eventually permit the revision of the decisions taken on these subjects are proposed. (E.A.C.) [es

Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

International Nuclear Information System (INIS)

Anon.

1982-01-01

A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

Steam generator tube rupture effects on a LOCA

International Nuclear Information System (INIS)

LaChance, J.L.

1979-01-01

A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

An expert system for steam generator maintenance

International Nuclear Information System (INIS)

Remond, A.

1988-01-01

The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

Chemical control and design considerations for CANDU-PHW steam generators

International Nuclear Information System (INIS)

Frost, C.R.; Churchill, B.R.

1978-01-01

Ontario Hydro presently operates eight nuclear power units with a total capacitiy of about 4000 MW(e) net. Operating experience has been with Monel-400 and with Inconel-600 tubed steam generators using sodium phosphate or all volatile control of the boiler steam and water system. With a heavy water Heat Transport System, steam generator tube integrity is an essential ingredient of economical power production. Only three steam generator tube failures have occurred so far in about 40 unit-years operation. None was attributable to corrosion. Factors in the good reliability are, careful engineering design, good quality control at all stages of tubing and steam generator manufacture and close chemical control. The continuing evolution of our steam generator design means that future requirements will be more stringent. (author)

HTGR steam generator development

International Nuclear Information System (INIS)

Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

1976-01-01

More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

Hideout of sea water impurities in steam generator tube deposits: laboratory and field studies

International Nuclear Information System (INIS)

Balakrishnan, P.V.; Turner, C.W.; Thompson, R.; Sawochka, S.

1996-01-01

Sea water impurities hide out within thin (∼10 μm) deposits on steam generator tubes, as demonstrated by both laboratory studies using segments of fouled steam generator tubes pulled in 1992 from Crystal River-3 nuclear power station and field hideout return studies performed during recent plant shutdowns. Laboratory tests performed at 279 o C (534 o F) and heat fluxes ranging from 35 to 114 kW/m 2 (11,100 - 36,150 Btu/h.ft 2 ), conditions typical of the lower tubesheet to the first support plate region of a once-through steam generator, showed that impurity hideout can occur in thin free-span tube deposits. The extent of hideout increased with increasing heat flux. Soluble species, such as sodium and chloride ions, returned promptly to the bulk water from the deposits when the heat flux was turned off, whereas less soluble species, such as calcium sulfate and magnesium hydroxide, returned more slowly. Recent field hideout return studies performed at Crystal River-3 where the water level in the steam generators was maintained below the first tube support plate during the shutdown, thus wetting only the thin deposits in the free span and the small sludge pile, corroborate the laboratory findings, showing that hideout does indeed occur in the free-span regions of the tubes. These findings suggest that hideout within tube deposits has to be accounted for in the calculation of crevice chemistry from hideout return studies and in controlling the bulk chemistry using the molar ratio criterion. (author). 3 refs., 4 tabs., 3 figs

Water chemistry and corrosion in water-steam circuits of nuclear power plants

International Nuclear Information System (INIS)

Gardent, R.; Menet, O.

1981-01-01

The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented [fr

Condensation induced water hammer in steam generators

International Nuclear Information System (INIS)

Jones, O.C. Jr.; Saha, P.; Wu, B.J.C.; Ginsberg, T.

1979-06-01

The case of condensation induced water hammer in nuclear steam generators is summarized, including both feed ring-type and economizer-type geometries. A slug impact model is described and used to demonstrate the parametric dependence of the impact pressures on heat transfer rates, initial pressures, and relative initial slug and void lengths. The results of the parametric study are related also to the economizer geometry and a suggested alternative model is presented. The importance of concerns regarding attenuation of shocks in two-phase media is delineated, and a simple experiment is described which was used to determine negligible attenuation within the accuracy of the experiment for void fractions up to over 30% in bubbly and slug flows

Detection of steam generator tube leaks in pressurized water reactors

International Nuclear Information System (INIS)

Roach, W.H.

1984-11-01

This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It identifies physical parameters, establishes instrumentation performance goals, and specifies sensor types and locations. It presents a simple algorithm that yields the leak rate as a function of known or measurable quantities. Leak rates of less than one-tenth gram per second should be detectable with existing instrumentation

Theoretic analysis for gravity separation of water droplets in PWR steam generator

International Nuclear Information System (INIS)

Liu Shixun

1995-10-01

Gravity separation space of water droplets in the PWR steam generator is one of three important separating mechanisms and provides a link between primary (vane) separator and chevron dryer. The design of steam generator should not only have highly efficient and compact separator and dryer, but also an adequate height of gravity separation space. Too short a gravity separation space will not sufficiently separate the moisture and adversely affect the performance of the dryer; too long a gravity separation space will add additional costs for steam generator and nuclear island installation. The droplet entrainment in the process of gravity separation space was theoretically studied and droplet trajectory was analytically modelled. A general expression for the height required by gravity separation, diameter and velocity of those droplets carried over was also obtained. In the analysis, the slip between two phases was considered and a combined term of diameter and viscosity was introduced. The modelling can provide a theoretical basis for determining the height of the gravity separation space. (2 refs., 2 figs.)

Report on US-Japan 1983 meetings on steam generators

International Nuclear Information System (INIS)

1984-04-01

This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

Aerosol retention in the flooded steam generator bundle during SGTR

International Nuclear Information System (INIS)

Lind, Terttaliisa; Dehbi, Abdel; Guentay, Salih

2011-01-01

Research highlights: → High retention of aerosol particles in a steam generator bundle flooded with water. → Increasing particle inertia, i.e., particle size and velocity, increases retention. → Much higher retention of aerosol particles in the steam generator bundle flooded with water than in a dry bundle. → Much higher retention of aerosol particles in the steam generator bundle than in a bare pool. → Bare pool models have to be adapted to be applicable for flooded bundles. - Abstract: A steam generator tube rupture in a pressurized water reactor may cause accidental release of radioactive particles into the environment. Its specific significance is in its potential to bypass the containment thereby providing a direct pathway of the radioactivity from the primary circuit to the environment. Under certain severe accident scenarios, the steam generator bundle may be flooded with water. In addition, some severe accident management procedures are designed to minimize the release of radioactivity into the environment by flooding the defective steam generator secondary side with water when the steam generator has dried out. To extend our understanding of the particle retention phenomena in the flooded steam generator bundle, tests were conducted in the ARTIST and ARTIST II programs to determine the effect of different parameters on particle retention. The effects of particle type (spherical or agglomerate), particle size, gas mass flow rate, and the break submergence on particle retention were investigated. Results can be summarized as follows: increasing particle inertia was found to increase retention in the flooded bundle. Particle shape, i.e., agglomerate or spherical structure, did not affect retention significantly. Even with a very low submergence, 0.3 m above the tube break, significant aerosol retention took place underlining the importance of the jet-bundle interactions close to the tube break. Droplets were entrained from the water surface with

Materials choices for the advanced LWR steam generators

International Nuclear Information System (INIS)

Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

1987-01-01

Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

Test results of sodium-water reaction testing in near prototypical LMR steam generator

International Nuclear Information System (INIS)

Boardman, C.E.; Hui, M.; Neely, H.H.

1990-01-01

An extensive test program has been performed in the United States to investigate the effects of large sodium-water reaction events in LMFBR steam generators. Tests were conducted in the Large Leak Test Rig (LLTR) located at the Energy Technology Engineering Center (ETEC). The program was divided into two phases, Series I and Series II, for the purpose of satisfying near-term and long-term needs. Series II was further subdivided into large and intermediate leak tests. This paper will emphasize the Series II intermediate leak tests and resulting conclusions for steam generator design and operation. 11 figs, 2 tabs

Cleanliness criteria to improve steam generator performance

International Nuclear Information System (INIS)

Schwarz, T.; Bouecke, R.; Odar, S.

2005-01-01

High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

Considerations in selecting tubing materials for CANDU steam generators

International Nuclear Information System (INIS)

Hemmings, R.L.

1978-01-01

Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

CRBRP steam-generator design evolution

International Nuclear Information System (INIS)

Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

1983-01-01

The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

Darlington steam generator life assurance program

International Nuclear Information System (INIS)

Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

1995-01-01

The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

Chemical cleaning of nuclear (PWR) steam generators

International Nuclear Information System (INIS)

Welty, C.S. Jr.; Mundis, J.A.

1982-01-01

This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

Condensate polisher application for PWR steam generator corrosion control

International Nuclear Information System (INIS)

Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

1981-01-01

The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

Characteristics of U-tube assembly design for CANDU 6 type steam generators

International Nuclear Information System (INIS)

Park, Jun Su; Jeong, Seung Ha

1996-06-01

Since the first operation of nuclear steam generator early 1960s, its performance requirements have been met but the steam generator problems have been met but the steam generator problems have been major cause of reducing the operational reliability, plant safety and availability. U-tube assembly of steam generator forms the primary system pressure boundary of the plant and have experienced several types of tube degradation problems. Tube failure and leakage resulting from the degradation will cause radioactive contamination of secondary system by the primary coolant, and this may lead to unplanned plant outages and costly repair operations such as tube plugging or steam generator replacement. For the case of steam generators for heavy water reactors, e.g. Wolsong 2, 3, and 4 NPP, a high cost of heavy water will be imposed additionally. During the plant operation, steam generator tubes can potentially be subject to adverse environmental conditions which will cause damages to U-tube assembly. Types of the damage depend upon the combined effects of design factors, materials and chemical environment of steam generator, and they are the pure water stress corrosion cracking, intergranular attack, pitting, wastage, denting, fretting and fatigue, etc. In this report, a comprehensive review of major design factors of recirculating steam generators has been performed against the potential tube damages. Then the design characteristics of CANDU-type Wolsong steam generator were investigated in detail, including tube material, thermalhydraulic aspects, tube-to-tubesheet joint, tube supports, water chemistry and sludge management. 9 tabs., 18 figs., 38 refs. (Author) .new

Steam generator secondary pH during a steam generator tube rupture

International Nuclear Information System (INIS)

Adams, J.P.; Peterson, E.S.

1991-12-01

The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

Steam generator operating experience: Update for 1984-1986

International Nuclear Information System (INIS)

Frank, L.; Stokley, J.

1988-06-01

This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

Steam generators for nuclear power plants

International Nuclear Information System (INIS)

Tillequin, Jean

1975-01-01

The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

Computer codes for simulation of Angra 1 reactor steam generator

International Nuclear Information System (INIS)

Pinto, A.C.

1978-01-01

A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

Steam generators in PWR's

International Nuclear Information System (INIS)

Michel, R.

1974-01-01

The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

The decommissioning of the BR3 steam generator

International Nuclear Information System (INIS)

Denissen, L.

2006-01-01

A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

Steam generator tube integrity program. Phase I report

International Nuclear Information System (INIS)

Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

1979-09-01

The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

Tube tightness survey during Phenix steam generator operation

International Nuclear Information System (INIS)

Cambillard, E.

1976-01-01

Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

Study of the characteristics of water into sodium leak acoustic noise in LMR steam generator

International Nuclear Information System (INIS)

Kim, Tae Joon; Jeong, Kyung Chai; Jeong, Ji Young; Hur, Seop; Nam, Ho Yun

2005-01-01

A successful time for detecting a water/steam leak into sodium in the LMR SG (steam generator) at an early phase of a leak origin depends on the fast response and sensitivity of a leak detection system. It is considered, that the acoustic system is intended for a fast detecting of a water/steam into sodium leak of an intermediate flow rate, 1∼10 g/s. This intention of an acoustic system is stipulated by a key impossibility of a fast detecting of an intermediate leak by the present nominal systems on measuring the hydrogen in the sodium and in the cover gas concentration generated at a leak. During the self-wastage of a water/steam into sodium leak in a particular instant, it is usual in 30∼40 minutes from the moment of a leak origin, there is a modification of a leak flow out regime from bubble regime to the steam jet outflow. This evolution occurs as a jump function of the self-wastage of a leak and is escorted by an increase of a leak noise power and qualitative change of a leak noise spectrum. Subject of this study is by means of two experiments, one is an acoustic leak noise analysis of the water into sodium leak results in no damage to the LMR SG tube bundle, and another is for prediction of the frequency band under a high outflow leak condition. We experimented with the Argon gas injection considered with the phenomena of secondary leaks in real

Safety Evaluation for IHTS Integrity due to the Steam Generator Sodium-Water Reaction Event in the PGSFR

Energy Technology Data Exchange (ETDEWEB)

Ahn, Sang-Jun; Lee, Kwi Lim; Ha, Kwi-Seok; Lee, Seung Won; Jeong, Taekyeong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

In this paper, the integrity of the IHTS and SG by the SWR event are evaluated using the SWAAMII code. A sodium has a chemical characteristics to rigorously react the water or steam and produce the high pressure waves and high temperature reaction heat. It has an excellent characteristics as a reactor coolant. But, there is an event to be considered in the sodium cooled fast reactor design. The Sodium-Water Reaction (SWR) event can be occurred by the water or steam leaks due to the break of the steam generator tubes. The propagated high pressure waves threathen the structural integrity of the affected Intermediate Heat Transport System (IHTS) and steam generator. If the IHTS pipes are failed, the sodium of the IHTS can be released to the containment building. To the peak pressure point of view, it is performed to evaluate the integrity of the major components due to the SWR event in the SG. The generated peak pressures due to the five SG tubes simultaneous break event are within the range of the design pressure for the SG, IHX and IHTS including the related pipes.

Mushrooms as Efficient Solar Steam-Generation Devices.

Science.gov (United States)

Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

2017-07-01

Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Influence of sodium water reaction on MONJU steam generator

International Nuclear Information System (INIS)

Takahashi, T.; Ohmori, Y.; Hoshi, Y.

1984-01-01

Despite the strenuous efforts improving the reliability of steam generators, it is required to ascertain the safe shutdown at Design Basis Leak and also to take the necessary actions to minimize the plant damage for more realistic small leaks. The process of Monju DBL selection and its supporting R and D works are included in this paper, together with the evaluation of system and critical components in direct connection with DBL. The detail plant shutdown procedures (including auxiliary system sequential action) at the time of water leaks are also explained. (author)

Thermo hydrodynamical analyses of steam generator of nuclear power plant

International Nuclear Information System (INIS)

Petelin, S.; Gregoric, M.

1984-01-01

SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

Model studies of the vertical steam generator thermal-hydraulic characteristics

International Nuclear Information System (INIS)

Desyatun, V.F.; Moskvichev, V.F.; Ulasov, V.M.; Morozov, V.G.; Burkov, V.K.; Grebennikov, V.N.

1984-01-01

Results of investigations conducted to clarify the calculation technique and to test the workability of the main elements and units of the PGV-250 vertical steam generator of saturated steam are considered. The steam generating capacity of the plant is 1486 t/h, thermal power is 792 MW. Steam generation follows a multiple circulation scheme. The heat surface comprises 330-shields. The investigations are carried out with a model which reproduces all the main elements of the steam generator xcluding the economizer section. The flow rates of feed water, generated steam and coolant of the first circuit as well as temperature, pressure and humidity of the generated steam past the separator are determined. The average heat transfer factors of the heat surface are calculated on the base of the data obtained and a conclusion is drawn on the correctness of the thermohydraulic calculation technique used in development of the PGV-250 steam generator design. Temperature pulsations and heat surface steaming are not observed. The steam humidity at the outlet and steam capture into sinking tubes are within permissible values

Water jet behavior in center water jet type supersonic steam injector

International Nuclear Information System (INIS)

Kawamoto, Y.; Abe, Y.

2005-01-01

Next-generation reactor systems have been under development aiming at simplified system and improvement of safety and credibility. A steam injector has a function of a passive pump without large motor or turbo-machinery, and has been investigated as one of the most important component of the next-generation reactor. Its performance as a pump depends on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. As previous studies of the steam injector, there are studies about formulation of operating characteristic of steam injector and analysis of jet structure in steam injector by Narabayashi etc. And as previous studies of the direct contact condensation, there is the study about the direct contact condensation in steam atmosphere. However the study about the turbulent heat transfer under the great shear stress is not enough investigated. Therefore it is necessary to examine in detail about the operating characteristic of the steam injector. The present paper reports the observation results of the water jet behavior in the super sonic steam injector by using the video camera and the high-speed video camera. And the measuring results of the temperature and the pressure distribution in the steam injector are reported. From observation results by video camera, it is cleared that the water jet is established at the center of the steam injector right after steam supplied and the operation of the steam injector depends on the throat diameter. And from observation results by high-speed video camera, it is supposed that the columned water jet surface is established in the mixing nozzle and the water jet surface movement exists. Furthermore and effect of the non-condensable gas on the steam injector is investigated by measuring the radial temperature distributions in the water jet. From measuring results, it is supposed the more the air included in the steam, the more the temperature fluctuation of both steam and discharge water

Mechanical design of a sodium heated steam generator

International Nuclear Information System (INIS)

Chetal, S.C.

1975-01-01

FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

Automatic control of the water level of steam generators from 0% to 100% of the load

International Nuclear Information System (INIS)

Hocepied, R.; Debelle, J.; Timmermans, A.; Lams, J.-L.; Baeyens, R.; Eussen, G.; Bassem, G.

1978-01-01

The water level of a steam generator is hard to control manually and it is practically impossible for a human operator to react correctly to every important perturbation. These phenomena are further accentuated during the start-up at low load and at low feedwater temperature. The control schemes traditionally provided do not permit satisfactory automatic level control during all operating circumstances. Adaptions of the control system permit all the problems encountered to be solved: automatic control of the level in the steam generators is possible from 0% to 100% of the load and also when large-scale perturbations occur. Such a result has been obtained by use of systematic methods for the analysis of the steam generator's behaviour. These methods have also been used to verify the performance of the control system. The control system installed at the Doel nuclear power station prevents most of the reactor or turbine trip-outs caused by level deviations occurring during start-up and low-load operation. It also minimizes the effects on the unit of incidents such as tripping the unit on house load, safety tripping, fast run-back on reduced load, etc. The principles used are applicable to the control of steam generators of all pressurized water reactor power stations. (author)

Fuzzy logic controller architecture for water level control in nuclear power plant steam generator using ANFIS training method

International Nuclear Information System (INIS)

Vosoughi, Naser; Ekrami, AmirHasan; Naseri, Zahra

2003-01-01

Since suitable control of water level can greatly enhance the operation of a power station, a fuzzy logic controller is applied to control the steam generator water level in a pressurized water reactor. The method does not require a detailed mathematical model of the object to be controlled. It is shown that two inputs, a single output and the least number of rules (9 rules) are considered for a controller, and the ANFIS training method is employed to model functions in a controlled system. By using ANFIS training method, initial membership functions will be trained and appropriate functions are generated to control water level inside the steam generator while using the stated rules. The proposed architecture can construct an input-output mapping based on both human knowledge (in the from of fuzzy if - then rules) and stipulated input-output data. This fuzzy logic controller is applied to the steam generator level control by computer simulations. The simulation results confirm the excellent performance of this control architecture in compare with a well-turned PID controller. (author)

Secondary coolant circuit operation tests: steam generator feedwater supply

International Nuclear Information System (INIS)

Beroux, M.

1985-01-01

No one important accident occurred during the start-up tests of the 1300MWe P4 series, concerning the feedwater system of steam generators (SG). This communication comments on some incidents, that the tests allowed to detect very soon and which had no consequences on the operation of units: 1) Water hammer in feedwater tubes, and incidents met in the emergency steam generator water supply circuit. The technological differences between SG 900 and 1300 are pointed out, and the measures taken to prevent this problem are presented. 2) Incidents met on the emergency feedwater supply circuit of steam generators; mechanical or functional modifications involved by these incidents [fr

Remote-controlled television for locating leaking tubes in pressurized-water reactor steam generators

International Nuclear Information System (INIS)

Cormault, P.; Denis, J.

1978-01-01

The Scarabee system is designed for observation of the tubes in water boxes of pressurized-water reactor nuclear-power-station steam generators. It consists essentially of a camera and a projector used as a marker, both of which swivel freely. The whole unit is housed in a water-tight container which can easily be decontaminated. Remote control of camera and marker movement is carried out from a console. (author)

Design of the steam generator in an energy conversion system based on the aluminum combustion with water

International Nuclear Information System (INIS)

Mercati, Stefano; Milani, Massimo; Montorsi, Luca; Paltrinieri, Fabrizio

2012-01-01

Highlights: ► Development of a numerical approach for the analysis of a co-generation system based on the aluminum water reaction. ► Construction of system operating maps for estimating the system behavior. ► Comparison of two different designs of the steam generator for the system. ► Definition of the operating range where each configuration provides the best performance. -- Abstract: The paper shows the preliminary design of the superheated steam generator to be used in a novel hydrogen production and energy conversion system based on the combustion of aluminum particles with water. The system is aimed at producing hydrogen and pressurized superheated steam, using the heat released by the Al–H 2 O reaction. The interest on this type of technology arises because of the possibility of obtaining hydrogen with very low pollutant and greenhouse gas emissions, compared to the traditional hydrogen production systems, such as the steam reforming from methane. The analysis of the combustion chamber and the heat recovery system is carried out by means of a lumped and distributed parameter numerical approach. The multi phase and gas mixture theoretical principles are used both to characterize the mass flow rate and the heat release in the combustion chamber and within the heat exchangers in order to relate the steam generator performance to the system operating parameters. Finally, the influence of the steam generator performance on the whole energy conversion system behavior is addressed, with particular care to the evaluation of the total power and efficiency variation with the combustion parameters.

Fuzzy logic control of steam generator water level in pressurized water reactors

International Nuclear Information System (INIS)

Kuan, C.C.; Lin, C.; Hsu, C.C.

1992-01-01

In this paper a fuzzy logic controller is applied to control the steam generator water level in a pressurized water reactor. The method does not require a detailed mathematical mode of the object to be controlled. The design is based on a set of linguistic rules that were adopted from the human operator's experience. After off-line fuzzy computation, the controller is a lookup table, and thus, real-time control is achieved. Shrink-and-swell phenomena are considered in the linguistic rules, and the simulation results show that their effect is dramatically reduced. The performance of the control system can also be improved by changing the input and output scaling factors, which is convenient for on-line tuning

Ultrasonic inspection for wastage in the LMFBR steam generator due to sodium--water reactions

International Nuclear Information System (INIS)

Neely, H.H.; Renger, L.

1977-01-01

As part of a program to study the results of large sodium-water reactions in the LMFBR Steam Generator, a boreside ultrasonic inspection device was developed to measure the wall thickness and diameter of the 2- 1 / 4 Cr-1 Mo, 0.397 in. I.D. steam tubes. The reaction was created in a near prototype steam generator by guillotine-type rupture of a steam tube, while the generator was at operating conditions. Wastage occurred on the surrounding tubes due to the high temperature reaction. The UT test instrument was designed to operate with a 15 MHz transducer in the pulse-echo shear-wave mode, with a sampling rate of 10 4 /sec. System outputs are diameter, wall thickness, attitude and axial position of the transducer. All are displayed digitally and may be recorded. Measurements are fed into a computer for later retrieval, and/or cascaded outputs into an x-y recorded displaying either out-of-limit or thickness data. The UT data taken in this experiment were consistent with physical measurements on a tube which was removed from the generator after the test. A machined flat 1 / 8 -inch long and 0.002-inch deep could readily be detected

Thermal-hydraulic characteristic of the PGV-1000 steam generator

International Nuclear Information System (INIS)

Ubra, O.; Doubek, M.

1995-01-01

Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

Study group meeting on steam generators for LMFBR's. Summary report

Energy Technology Data Exchange (ETDEWEB)

NONE

1975-07-01

The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks.

Study group meeting on steam generators for LMFBR's. Summary report

International Nuclear Information System (INIS)

1975-07-01

The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks

Steam generator tubesheet waterlancing at Bruce B

Energy Technology Data Exchange (ETDEWEB)

Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

2006-07-01

High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

Commercially Available Activated Carbon Fiber Felt Enables Efficient Solar Steam Generation.

Science.gov (United States)

Li, Haoran; He, Yurong; Hu, Yanwei; Wang, Xinzhi

2018-03-21

Sun-driven steam generation is now possible and has the potential to help meet future energy needs. Current technologies often use solar condensers to increase solar irradiance. More recently, a technology for solar steam generation that uses heated surface water and low optical concentration is reported. In this work, a commercially available activated carbon fiber felt is used to generate steam efficiently under one sun illumination. The evaporation rate and solar conversion efficiency reach 1.22 kg m -2 h -1 and 79.4%, respectively. The local temperature of the evaporator with a floating activated carbon fiber felt reaches 48 °C. Apart from the high absorptivity (about 94%) of the material, the evaporation performance is enhanced thanks to the well-developed pores for improved water supply and steam escape and the low thermal conductivity, which enables reduced bulk water temperature increase. This study helps to find a promising material for solar steam generation using a water evaporator that can be produced economically (∼6 $/m 2 ) with long-term stability.

Inverted Steam Generators for Sodium Cooled Fast Reactors

International Nuclear Information System (INIS)

Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

2013-01-01

Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

A reflux capsule steam generator for sodium cooled reactors

International Nuclear Information System (INIS)

Lantz, E.

Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

Reverse osmosis using for water demineralization for supplying the NPP and TPP steam generators

International Nuclear Information System (INIS)

Mamet, A.P.; Sitnyakovskij, Yu.A.

2000-01-01

Paper analyzes the conditions affecting the efficiency of water reverse-osmosis demineralization for NPP and TPP steam generators and presents an example of efficient application of a membrane reverse-osmosis facility serving as the first stage of water demineralization at the Mosehnergo Joint-Stock Company heating and power plant no. 23 to feed boilers [ru

Integrated steam generation process and system for enhanced oil recovery

Energy Technology Data Exchange (ETDEWEB)

Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

2010-07-01

A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

Corrosion problems of PWR steam generators

International Nuclear Information System (INIS)

Urbancik, L.; Kostal, M.

Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

The ageing of CANDU steam generator due to localized corrosion

International Nuclear Information System (INIS)

Lucan, D.; Fulger, M.; Jinescu, Ghe.

2001-01-01

The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

A model predictive controller for the water level of nuclear steam generators

International Nuclear Information System (INIS)

Na, Man Gyun

2001-01-01

In this work, the model predictive control method was applied to a linear model and a nonlinear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The model predictive controller was designed for the linear steam generator model at a fixed power level. The proposed controller designed at the fixed power level showed good performance for any other power levels by changing only the input-weighting factor. As the input-weighting factor usually increases, its relative stability does so. The stem generator has some nonlinear characteristics. Therefore, the proposed algorithm has been implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also, showed good performance. (author)

Steam generators and fuel engineering utilizing solid, liquid, gaseous and special fuels

Energy Technology Data Exchange (ETDEWEB)

Thor, G

1983-01-01

Provided were technological specifications and details in the design of brown coal fired steam generators, produced in the German Democratic Republic. These steam generators range in their capacity between 1.6 and more than 1,000 t/h. The appropriate coal feeding systems, water supply and cleaning equipment, coal pulverizers and ash removal units are also manufactured. Various schemes show the design of a 25 to 64 t/h, a 320 t/h and an 815 t/h brown coal steam generator. Specifications are given for series of fuel pulverizers available, for the water circulation system and steam evaporators. The VEB Dampferzeugerbau Berlin also offers steam generators for saliniferous brown coal with a steam capacity up to 125 t/h, steam generators for pulverized black coal with a capacity up to 350 t/h and oil and gas fired generators up to 250 t/h. The company has experience in combustion of biomass (sugar cane waste) with oil in steam generators of more than 100 t/h capacity, and in projecting firing systems for other biofuels including rice, peanut and coconut hulls, wood and bark. Multi-biofuel firing in combination with coal for steam generation is also regarded as possible. (In English)

Steam-generator tube failures: world experience in water-cooled nuclear power reactors in 1974

International Nuclear Information System (INIS)

Hare, M.G.

1976-01-01

Steam-generator tube failures were reported at 25 of 59 water-cooled nuclear power reactors surveyed in 1974, compared to 11 of 49 in 1973. A summary is presented of these failures, most of which, where the cause is known, were the result of corrosion. Water chemistry control, inspection and repair procedures, and failure rates are discussed

Large scale sodium-water reaction tests for Monju steam generators

International Nuclear Information System (INIS)

Sato, M.; Hiroi, H.; Hori, M.

1976-01-01

To demonstrate the safe design of the steam generator system of the prototype fast reactor Monju against the postulated large leak sodium-water reaction, a large scale test facility SWAT-3 was constructed. SWAT-3 is a 1/2.5 scale model of the Monju secondary loop on the basis of the iso-velocity modeling. Two tests have been conducted in SWAT-3 since its construction. The test items using SWAT-3 are discussed, and the description of the facility and the test results are presented

Design and construction features of steam generators at a nuclear power station

International Nuclear Information System (INIS)

Chakrabarti, A.K.; Gupta, K.N.; Bapat, C.N.; Sharma, V.K.

1996-01-01

The Indian nuclear power programme is based on Pressurised Heavy Water Reactors (PHWRs) using natural uranium as fuel and heavy water as reactor coolant as well as moderator. The nuclear heat is generated in the fuel located in the pressure tubes. Pressurised heavy water in the primary heat transport (PHT) system is circulated through the tubes which picks up the heat from the fuel and transfers it to ordinary water in steam generators (SGs) to produce steam. The steam is used for providing power to the turbine. The steam generator is a critical equipment in the nuclear steam supply system (NSSS) of a nuclear reactor. SG tube surface area constitute about 80% of total primary circuit surface area. A typical value in a 220 MWe reactor is 9000 m 2 which can release considerable amount of corrosion products unless very low corrosion rates are achieved by proper design, material selection and water chemistry control. Design and construction features of SGs are given. 1 tab

Fast reactor fuel failures and steam generator leaks: Transient and accident analysis approaches

International Nuclear Information System (INIS)

1996-10-01

This report consists of a survey of activities on transient and accident analysis for the LMFR. It is focused on the following subjects: Fuel transient tests and analyses in hypothetical incident/accident situations; sodium-water interaction in steam generators, and sodium fires: test and analyses. There are also sections dealing with the experimental and analytical studies of: fuel subassembly failures; sodium boiling, molten fuel-coolant interaction; molten material movement and relocation in fuel bundles; heat removal after an accident or incident; sodium-water reaction in steam generator; steam generator protection systems; sodium-water contact in steam generator building; fire-fighting methods and systems to deal with sodium fires. Refs, figs, tabs

Optimization of steam generators of NPP with WWER in operation with variable load

Science.gov (United States)

Parchevskii, V. M.; Shchederkina, T. E.; Gur'yanova, V. V.

2017-11-01

The report addresses the issue of the optimal water level in the horizontal steam generators of NPP with WWER. On the one hand, the level needs to be kept at the lower limit of the allowable range, as gravity separation, steam will have the least humidity and the turbine will operate with higher efficiency. On the other hand, the higher the level, the greater the supply of water in the steam generator, and therefore the higher the security level of the unit, because when accidents involving loss of cooling of the reactor core, the water in the steam generators, can be used for cooling. To quantitatively compare the damage from higher level to the benefit of improving the safety was assessed of the cost of one cubic meter of water in the steam generators, the formulated objective function of optimal levels control. This was used two-dimensional separation characteristics of steam generators. It is demonstrated that the security significantly shifts the optimal values of the levels toward the higher values, and this bias is greater the lower the load unit.

Liquid metal fast breeder reactor steam generator survey of the consequences of large scale sodium water reaction

International Nuclear Information System (INIS)

Vambenepe, G.

1978-01-01

The ''Retona'' three-dimensional hydrodynamic computing code is being developed by Electricity de France to survey the consequences, on the very plant, of a large scale sodium water reaction in liquid metal steam generators. In this communication, the heat-exchanger geometry is schematized and the problem solving process briefly described under assumed simplifying hypotheses. The application of the results to the Creusot-Loire steam generator selected for Super-Phenix are given as an example. (author)

Leak detection in Phenix and Super Phenix steam generators

Energy Technology Data Exchange (ETDEWEB)

Cambillard, E [Centre d' Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

1978-10-01

Water leak detection Phenix and Super Phenix steam generators is based on measurement of the hydrogen produced by the reaction of sodium with water. The hydrogen evolves in the sodium in which the steam generator tubes are completely immersed. Depending on service conditions, however (sodium temperature and flow velocity), the hydrogen may appear in the argon existing above the free levels. This is why, although the Phenix steam generators do not feature free levels, measurement systems were added to measure the hydrogen concentration in the argon in the expansion tanks. Super Phenix steam generators are fitted at their outlet with systems for measuring hydrogen in the sodium, and above their free level with a system for measuring hydrogen in the argon. The measurement systems have nickel tube probes connected to circuits kept under vacuum by an ion pump. The hydrogen partial pressure is measured by a mass spectrometer. Super Phenix measurement systems differ from Phenix systems essentially in the temperature regulation of the sodium reaching the nickel tube probes, and in the centralization of the supply and measurement systems of the ion pumps and mass spectrometers. This paper deals with description, calibration and operating conditions of the hydrogen detection systems in sodium and argon in Phenix and Super Phenix steam generators. (author)

Steam generators - problems and prognosis

International Nuclear Information System (INIS)

Tapping, R.L.

1997-05-01

Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

A study on the steam generator data base and the evaluation of chemical environment

International Nuclear Information System (INIS)

Yang, Kyung Rin; Yoo, Je Hyoo; Lee, Eun He; Hong, Kwang Pum

1990-01-01

In order to make steam generator data base, the basic plant information and water quality control data on the steam generators of the PWR nuclear power plant operating in the world have been collected by EPRI. In this project, the basic information and water quality control data of the domestic PWR nuclear power plants were collected to make steam generator data base on the basic of the EPRI format table, and the computerization of them was performed. Also, the technical evaluation of chemical environments on steam generator of the Kori 2 plant chemists. Workers and researchers working at the research institute and universities and so on. Especially, it is able to be used as a basic plant information in order to develop an artificial intellegence development system in the field on the technical development of the chemical environment. The scope and content of the project are following. The data base on the basic information data in domestic PWR plant. The steam generator data base on water quality control data. The evaluation on the chemical environment in the steam generators of the Kori 2 plant. From previous data, it is concluded as follows. The basic plant information on the domestic PWR power plant were computerized. The steam generator data base were made on the basis of EPRI format table. The chemical environment of the internal steam generators could be estimated from the analytical evaluation of water quality control data of the steam generator blowdown. (author)

EPRI steam generator programs

International Nuclear Information System (INIS)

Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

1977-01-01

The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

Chemical cleaning - essential for optimal steam generator asset management

International Nuclear Information System (INIS)

Ammann, Franz

2009-01-01

Accumulation of deposits in Steam Generator is intrinsic during the operation of Pressurized Water Reactors. Such depositions lead to reduction of thermal performance, loss of component integrity and, in some cases, to power restrictions. Accordingly, removal of such deposits is an essential part of the asset management program of Steam Generators. Every plant has specific conditions, history and constraints which must be considered when planning and performing a chemical cleaning. Typical points are: -Constitution of the deposits or sludge - Sludge load - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment The strategy for chemical cleaning is developed from these points. The range of chemical cleaning treatments starts with very soft cleanings which can remove approximately 100kg per steam generator and ends with full scale, i.e., hard, cleanings which can remove several thousand kilograms of deposits from a steam generator. Dependent upon the desired goal for the operating plant and the steam generator material condition, the correct cleaning method can be selected. This requires flexible cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is a crucial factor for an optimized asset management program of steam generators in a nuclear power plant

Operating experience of steam generator test facility

International Nuclear Information System (INIS)

Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

2006-01-01

Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

Reevaluation of steam generator level trip set point

Energy Technology Data Exchange (ETDEWEB)

Shim, Yoon Sub; Soh, Dong Sub; Kim, Sung Oh; Jung, Se Won; Sung, Kang Sik; Lee, Joon [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1994-06-01

The reactor trip by the low level of steam generator water accounts for a substantial portion of reactor scrams in a nuclear plant and the feasibility of modification of the steam generator water level trip system of YGN 1/2 was evaluated in this study. The study revealed removal of the reactor trip function from the SG water level trip system is not possible because of plant safety but relaxation of the trip set point by 9 % is feasible. The set point relaxation requires drilling of new holes for level measurement to operating steam generators. Characteristics of negative neutron flux rate trip and reactor trip were also reviewed as an additional work. Since the purpose of the trip system modification for reduction of a reactor scram frequency is not to satisfy legal requirements but to improve plant performance and the modification yields positive and negative aspects, the decision of actual modification needs to be made based on the results of this study and also the policy of a plant owner. 37 figs, 6 tabs, 14 refs. (Author).

Design of SMART steam generator cassette

International Nuclear Information System (INIS)

Kim, Y. W.; Kim, J. I.; Jang, M. H.

2001-01-01

Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

Energy and exergy analysis of the turbo-generators and steam turbine for the main feed water pump drive on LNG carrier

International Nuclear Information System (INIS)

Mrzljak, Vedran; Poljak, Igor; Mrakovčić, Tomislav

2017-01-01

Highlights: • Two low-power steam turbines in the LNG carrier propulsion plant were investigated. • Energy and exergy efficiencies of both steam turbines vary between 46% and 62%. • The ambient temperature has a low impact on exergy efficiency of analyzed turbines. • The maximum efficiencies area of both turbines was investigated. • A method for increasing the turbo-generator efficiencies by 1–3% is presented. - Abstract: Nowadays, marine propulsion systems are mainly based on internal combustion diesel engines. Despite this fact, a number of LNG carriers have steam propulsion plants. In such plants, steam turbines are used not only for ship propulsion, but also for electrical power generation and main feed water pump drive. Marine turbo-generators and steam turbine for the main feed water pump drive were investigated on the analyzed LNG carrier with steam propulsion plant. The measurements of various operating parameters were performed and obtained data were used for energy and exergy analysis. All the measurements and calculations were performed during the ship acceleration. The analysis shows that the energy and exergy efficiencies of both analyzed low-power turbines vary between 46% and 62% what is significantly lower in comparison with the high-power steam turbines. The ambient temperature has a low impact on exergy efficiency of analyzed turbines (change in ambient temperature for 10 °C causes less than 1% change in exergy efficiency). The highest exergy efficiencies were achieved at the lowest observed ambient temperature. Also, the highest efficiencies were achieved at 71.5% of maximum developed turbo-generator power while the highest efficiencies of steam turbine for the main feed water pump drive were achieved at maximum turbine developed power. Replacing the existing steam turbine for the main feed water pump drive with an electric motor would increase the turbo-generator energy and exergy efficiencies for at least 1–3% in all analyzed

SWAAM code development, verification and application to steam generator design

International Nuclear Information System (INIS)

Shin, Y.W.; Valentin, R.A.

1990-01-01

This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

Evaluation of PWR steam generator water hammer. Final technical report, June 1, 1976--December 31, 1976

International Nuclear Information System (INIS)

Block, J.A.; Crowley, C.J.; Rothe, P.H.; Wallis, G.B.; Young, L.R.

1977-05-01

An investigation of waterhammer in the main feedwater piping of PWR steam generators due to water slugs formed in the steam generator feedring is reported. The relevant evidence from PWR operation and testing is compiled and summarized. The state-of-the-art of analysis of related phenomena is reviewed. Original exploratory modeling experiments at 1 / 10 and 1 / 4 scale are reported. Bounding analyses of the behavior are performed and several key phenomena have been identified for the first time. Recommendations to the Nuclear Regulatory Commission are made

Study on steam separation in steam generators of a NPP with the WWER-440 reactors

International Nuclear Information System (INIS)

Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

1977-01-01

The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

Monitoring method for steam generator operation

International Nuclear Information System (INIS)

Tamaoki, Tetsuo

1991-01-01

In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

MEDEA, Steady-State Pressure and Temperature Distribution in He H2O Steam Generator

International Nuclear Information System (INIS)

Hansen, Ulf

1976-01-01

1 - Nature of physical problem solved: MEDEA calculates the time-independent pressure and temperature distribution in a helium-water steam generator. The changing material properties of the fluids with pressure and temperature are treated exactly. The steam generator may consist of economizer, evaporator, superheater and reheater in variable flow patterns. In case of reheating the high-pressure turbine is taken into account. The main control circuits influencing the behaviour of the system are simulated. These are water spraying of the hot steam, load-dependent control of steam pressure at the HP-turbine inlet and valves before the LP-turbine to ensure constant pressure in the reheater section. Investigations of hydrodynamic flow stability in single tubes can be performed. 2 - Method of solution: The steam generator is calculated as a 1-dimensional model, (i.e. all parallel tubes working under equal conditions) and is divided into small heat exchanger elements with helium and water in ideal parallel or counter flow. The material and thermodynamic properties are kept constant within one element. The calculations start at the cold end of the steam generator and proceed stepwise along the water flow pattern to produce pressure and temperature distributions of helium and water. The gas outlet temperature is changed until convergence is reached with a continuous temperature profile on the gas side. MEDEA chooses the iteration scheme according to flow pattern and other special arrangements in the steam generator. The hydrodynamic stability is calculated for a single tube assuming that all tubes are exposed to the same gas temperature profile and changing the water flow in a single tube will not influence the conditions on the gas side. Varying the water flow by keeping gas temperature constant and repeating the steam generator calculations yield pressure drop and steam temperature as a function of flow rate. 3 - Restrictions on the complexity of the problem: Maximum

Steam generator tube failures: world experience in water-cooled nuclear power reactors in 1975

International Nuclear Information System (INIS)

Hare, M.G.

1976-11-01

Steam generator tube failures were reported in 22 out of 62 water-cooled nuclear power plants surveyed in 1975. This was less than in 1974, and the number of the tubes affected was noticeably less. This report summarizes these failures, most of which were due to corrosion. Secondary-water chemistry control, procedures for inspection and repair, tube materials, and failure rates are discussed. (author)

PMK-2. Experimental study on steam generator behaviour

Energy Technology Data Exchange (ETDEWEB)

Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

1995-12-31

The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

PMK-2. Experimental study on steam generator behaviour

Energy Technology Data Exchange (ETDEWEB)

Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

1996-12-31

The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

Evaluation of a dryer in a steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

1998-01-01

The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

Industrial steam systems and the energy-water nexus.

Science.gov (United States)

Walker, Michael E; Lv, Zhen; Masanet, Eric

2013-11-19

This paper presents estimates for water consumption and steam generation within U.S. manufacturing industries. These estimates were developed through the integration of detailed, industry-level fuel use and operation data with an engineering-based steam system model. The results indicate that industrial steam systems consume approximately 3780 TBTU/yr (3.98 × 10(9) GJ/yr) to generate an estimated 2.9 trillion lb/yr (1.3 trillion kg/yr) of steam. Since a good portion of this steam is injected directly into plant processes, vented, leaked, or removed via blowdown, roughly 354 MGD of freshwater must be introduced to these systems as makeup. This freshwater consumption rate is approximately 11% of that for the entire U.S. manufacturing sector, or the total residential consumption rate of Los Angeles, the second largest city in the U.S. The majority of this consumption (>94%) can be attributed to the food, paper, petroleum refining, and chemicals industries. The results of the analyses presented herein provide previously unavailable detail on water consumption in U.S. industrial steam systems and highlight opportunities for combined energy and water savings.

Dismantling of the 50 MW steam generator test facility

International Nuclear Information System (INIS)

Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

1997-01-01

We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

On the reliability of steam generator performance at nuclear power plants with WWER type reactors

International Nuclear Information System (INIS)

Styrikovich, M.A.; Margulova, T.Kh.

1974-01-01

The problem of ensuring reliable operation of steam generators in a nuclear power plant with a water-cooled, water-moderated reactor (WWER) was studied. At a nuclear power plant with a vertical steam generator (specifically, a Westinghouse product) the steam generator tubes were found to have been penetrated. Shutdown was due to corrosion disintegration of the austenitic stainless steel, type 18/8, used as pipe material for the heater surface. The corrosion was the result of the action of chlorine ions concentrated in the moisture contained in the iron oxide films deposited in low parts of the tube bundle, directly at the tube plate. Blowing through did not ensure complete removal of the film, and in some cases the construction features of the steam generator made removal of the film practically impossible. Replacement of type 18/8 stainless steel by other construction material, e.g., Inconel, did not give good results. To ensure reliable operation of vertical steam generators in domestic practice, the generators are designed without a low tube plate (a variant diagram of the vertical steam generator of such construction for the water-cooled, water-moderated reactor 1000 is presented). When low tube plates are used the film deposition is intolerable. For organization of a non-film regime a complex treatment of the feed water is used, in which the amount of complexion is calculated from the stoichmetric ratios with the composition of the feed water. It is noted that, if 100% condensate purification is used with complexon processing of the feed water to the generator, we can calculate the surface of the steam-generator heater without considering the outer placement on the tubes. In this the cost of the steam generator and all the nuclear power plants with WWER type reactors is decreased even with installation of a 100% condensate purification. It is concluded that only simultaneous solution of construction and water-regime problems will ensure relaible operation of

SWAAM-code development and verification and application to steam generator designs

International Nuclear Information System (INIS)

Shin, Y.W.; Valentin, R.A.

1990-01-01

This paper describes the family of SWAAM codes which were developed by Argonne National Laboratory to analyze the effects of sodium-water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The paper discusses the theoretical foundations and numerical treatments on which the codes are based, followed by a description of code capabilities and limitations, verification of the codes and applications to steam generator and IHTS designs. 25 refs., 14 figs

Decontamination of Steam Generator tube using Abrasive Blasting Technology

International Nuclear Information System (INIS)

Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

2010-01-01

As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

Proceedings of steam generator sludge deposition in recirculating and once through steam generator upper tube bundle and support plates

International Nuclear Information System (INIS)

Baker, R.L.; Harvego, E.A.

1992-01-01

The development of remedial measures of shot peening have given nuclear utilities viable measures to address primary water stress corrosion cracking to extend steam generator life. The nuclear utility industry is now faced with potential replacement of steam generators in nuclear power plants due to stress corrosion cracking and intergranular attach in crevice locations on the secondary side of steam generators at tube support plates and at the crevice at the top of the tube sheet. Significant work has been done on developing and understanding of the effects of sludge buildup on the corrosion process at these locations. This session was envisioned to provide a forum for the development of an understanding of the mechanisms which control the transport and deposition of sludge on the secondary side of steam generators. It is hoped that this information will aid utilities in monitoring the progression of fouling of these crevices by further knowledge in where to look for the onset of support plate crevice fouling. An understanding of the progression of fouling from upper tube support plates to those lower in the steam generator where higher temperatures cause the corrosion process to initiate first can aid the nuclear utility industry in developing remedial measures for this condition and in providing a forewarning of when to apply such remedial measures

Twin header bore welded steam generator for pressurized water reactors

International Nuclear Information System (INIS)

Davies, R.J.; Hirst, B.

1979-01-01

A description is given of a pressurized water reactor (PWR) steam generator concept, several examples of which have been in service for up to fourteen years. Details are given of the highly successful service record of this equipment and the features which have been incorporated to minimize corrosion and deposition pockets. The design employs a vertical U tube bundle carried off two horizontal headers to which the tubes are welded by the Foster Wheeler Power Products (FWPP) bore welding process. The factors to be considered in uprating the design to meet the current operating conditions for a 1000 MW unit are discussed. (author)

Highly purified water production technology. The influence of water purity on steam quality

International Nuclear Information System (INIS)

Ganter, J.

1975-01-01

The fundamental question related to high-pressure steam generation, intended for powering steam turbines, concerns steam production conditions based on constant quality standards. The characteristics of water (salinity, silica concentration) are indicated for a given steam quality as a function of the pressure. Two processes for the purification of feedwater for high pressure boilers are described: a treatment using precoated cellulose or resin filters and a treatment using mixed-bed ion exchangers. When ultrapure water is required, the demineralized water is filtred using microfiltration and ultrafiltration processes [fr

Pressurizer and steam-generator behavior under PWR transient conditions

International Nuclear Information System (INIS)

Wahba, A.B.; Berta, V.T.; Pointner, W.

1983-01-01

Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

Future steam generator designs. Single wall designs

International Nuclear Information System (INIS)

Hayden, O.

1978-01-01

The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

Future steam generator designs. Single wall designs

Energy Technology Data Exchange (ETDEWEB)

Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

1978-10-01

The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

Steam plant for pressurized water reactors

International Nuclear Information System (INIS)

Anon.

1983-01-01

This book discusses the research and development organisations and users to highlight those aspects of the steam turbine and associated plant which are particularly related to the PWR system. The contents include: Characteristics of the steam system (including feed train, dump system and safety aspects); overall design aspects of high and half speed turbines; design aspects of the steam generator and seismic considerations; moisture separators and reheaters; feed pumps and their drives; water treatment; safety related valves; operational experience; availability and performance

Fail-safety of the EBR-II steam generator system

International Nuclear Information System (INIS)

Chopra, P.S.; Stone, C.C.; Hutter, E.; Barney, W.K.; Staker, R.G.

1976-01-01

Fail-safe analyses of the EBR-II steam-generator system show that a postulated non-instantaneous leak of water or steam into sodium, through a duplex tube or a tubesheet, at credible leak rates will not structurally damage the evaporators and superheaters. However, contamination of the system and possible shell wastage by sodium-water reaction products may render the system inoperable for a period exceeding six months. This period would be shortened to three months if the system were modified by adding a remotely operated water dump system, a steam vent system, a secondary sodium superheater relief line, and a tubesheet leak-detection system

Handling steam generator problems: the strategy for Ringhals 3 and 4

International Nuclear Information System (INIS)

Larsen, G.

1992-01-01

An examination in Sweden of twelve Pressurized Water Reactor steam generator tubes (six from Ringhals 3 and six from Ringhals 4) revealed that several had cracks in the roll transition zone, all tubes had shallow intergranular attacks at support plate (TSP) intersections, and some from Ringhals 3 had cracks in the TSP position due to intergranular stress corrosion. It was concluded that this could drastically limit the possibility of successfully operating Ringhals 3 (which entered commercial operation in 1981) to 2010, the year when all nuclear power in Sweden will be phased out. Two possible ways to deal with the problem were investigated: replace the steam generators and uprate the plant; operate with the existing steam generators and reduce the rate of degradation by lowering the primary water temperature, with most failed tubes repaired by sleeving. The analysis showed that replacement of the Ringhals 3 steam generators would be a good investment. As there were no attacks in the TSP intersections at Ringhals 4, which started commercial operation in 1983, it was assumed possible to operate this unit until 2010 without any temperature reduction. The economic evaluation for Ringhals 4 nevertheless indicated that it would be cost effective to replace the steam generators and uprate Ringhals 4 to 112%. However, a new economic study showed that it will still be cost effective to replace the steam generators at Ringhals 3, but it is not clear that there is still a case for replacement at Ringhals 4. Ringhals 3 steam generators will be replaced in 1995, while Ringhals 4 will continue to operate with the existing steam generators. (Author)

Development of an acoustic steam generator leak detection system using delay-and-sum beamformer

International Nuclear Information System (INIS)

Chikazawa, Yoshitaka

2009-01-01

A new acoustic steam generator leak detection system using delay-and-sum beamformer is proposed. The major advantage of the delay-and-sum beamformer is it could provide information of acoustic source direction. An acoustic source of a sodium-water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the delay-and-sum beamformer could distinguish the acoustic source of the sodium-water reaction from steam generator background noise. In this paper, results from numerical analyses are provided to show fundamental feasibility of the new method. (author)

Steam generator materials performance in high temperature gas-cooled reactors

International Nuclear Information System (INIS)

Chafey, J.E.; Roberts, D.I.

1980-11-01

This paper reviews the materials technology aspects of steam generators for HTGRs which feature a graphite-moderated, uranium-thorium, all-ceramic core and utilizes high-pressure helium as the primary coolant. The steam generators are exposed to gas-side temperatures approaching 760 0 C and produce superheated steam at 538 0 C and 16.5 MPa (2400 psi). The prototype Peach Bottom I 40-MW(e) HTGR was operated for 1349 EFPD over 7 years. Examination after decommissioning of the U-tube steam generators and other components showed the steam generators to be in very satisfactory condition. The 330-MW(e) Fort St. Vrain HTGR, now in the final stages of startup, has achieved 70% power and generated more than 1.5 x 10 6 MWh of electricity. The steam generators in this reactor are once-through units of helical configuration, requiring a number of new materials factors including creep-fatigue and water chemistry control. Current designs of larger HTGRs also feature steam generators of helical once-through design. Materials issues that are important in these designs include detailed consideration of time-dependent behavior of both base metals and welds, as required by current American Society of Mechanical Engineers (ASME) Code rules, evaluation of bimetallic weld behavior, evaluation of the properties of large forgings, etc

Analysis of the Sodium-Water Reaction Phenomena by Small Water/Steam Leaks

International Nuclear Information System (INIS)

Jeong, J-Y; Kim, T-J; Kim, J-M; Kim, B-H; Park, N-C

2006-01-01

One of the important problems to be solved in the design and construction of a sodium cooled fast reactor is to confirm the safety and reliability of the steam generator which transfers the heat from the sodium to the water. Sodium-water reaction events may occur when material faults such as a pinhole or cracks occur in the heat transfer tube wall. When such a leak occurs, evaporating water or superheated steam enters through a small leak into the sodium. The surface of this steam jet reacts with the surrounding sodium. Due to turbulence, sodium and particles of the reaction products are drawn at a high velocity into the jet. Impingement of these particles on an adjacent tube is followed by a combined process of a corrosion and erosion which results in a local weakening of the affected tube. If there is no reliable detection available in time, wastage will ultimately result in an additional leak in the adjacent tube. Therefore, it is very significant to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. The objective of this study is a basic investigating of the sodium-water reaction phenomena by small water/steam leaks

Transient analysis of a U-tube natural circulation steam generator

Energy Technology Data Exchange (ETDEWEB)

Gaikwad, A J; Kumar, Rajesh; Bhadra, Anu; Chakraborty, G; Venkat Raj, V [Reactor Safety Division, Bhabha Atomic Research Centre, Mumbai (India)

1994-06-01

A computer code has been developed, for transient thermal-hydraulic analysis of proposed 500 MWe PHWR steam generator. The transient behaviour of a nuclear power plant is very much dependent on the steam generator performance, as it provides a thermal linkage between the primary and secondary systems. Study of dynamics of steam generator is essential for over all power plant dynamics as well as design of control systems for steam generator. A mathematical model has been developed for the simulation of thermal-hydraulic phenomena in a U tube natural circulation steam generator. Fluid model is based on one dimensional, nonlinear, single fluid conservation equations of mass, momentum, energy and equation of state. This model includes coupled two phase flow heat transfer and natural circulation. The model accounts for both compressibility and thermal expansion effects. The process simulation and results obtained for transients such as step change in load and total loss of feed water are presented. (author). 5 refs., 7 figs.

Steam generator tube integrity program

International Nuclear Information System (INIS)

Dierks, D.R.; Shack, W.J.; Muscara, J.

1996-01-01

A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

Steam generator tube extraction

International Nuclear Information System (INIS)

Delorme, H.

1985-05-01

To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

International examples of steam generator replacement

International Nuclear Information System (INIS)

Wiechmann, K.

1993-01-01

Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

Cheaper power generation from surplus steam generating capacities

International Nuclear Information System (INIS)

Gupta, K.

1996-01-01

Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

Overview of the United States steam generator development programs

Energy Technology Data Exchange (ETDEWEB)

Kaspar, P W; Lowe, P A

1975-07-01

The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

Online monitoring of steam/water chemistry of a fast breeder test reactor

International Nuclear Information System (INIS)

Subramanian, K.G.; Suriyanarayanan, A.; Thirunavukarasu, N.; Naganathan, V.R.; Panigrahi, B.S.; Jambunathan, D.

2005-01-01

Operating experience with the once-through steam generator of a fast breeder test reactor (FBTR) has shown that an efficient water chemistry control played a major role in minimizing corrosion related failures of steam generator tubes and ensuring steam generator tube integrity. In order to meet the stringent feedwater and steam quality specifications, use of fast and sensitive online monitors to detect impurity levels is highly desirable. Online monitoring techniques have helped in achieving feedwater of an exceptional degree of purity. Experience in operating the online monitors in the steam/water system of a FBTR is discussed in detail in this paper. In addition, the effect of excess hydrazine in the feedwater on the steam generator leak detection system and the need for a hydrazine online meter are also discussed. (orig.)

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Tapping, R.L.; Stipan, L.

1992-03-01

A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

Long-term damage management strategies for optimizing steam generator performance

International Nuclear Information System (INIS)

Egan, G.R.; Besuner, P.M.; Fox, J.H.; Merrick, E.A.

1991-01-01

Minimizing long-term impact of steam generator operating, maintenance, outage, and replacement costs is the goal of all pressurized water reactor utilities. Recent research results have led to deterministic controls that may be implemented to optimize steam generator performance and to minimize damage accumulation. The real dilemma that utilities encounter is the decision process that needs to be made in the face of uncertain data. Some of these decisions involve the frequency and extent of steam generator eddy current tube inspections; the definition of operating conditions to minimize the rate of corrosion reactions (T (hot) , T (cold) ; and the imposition of strict water quality management guidelines. With finite resources, how can a utility decide which damage management strategy provides the most return for its investment? Aptech Engineering Services, Inc. (APTECH) developed a damage management strategy that starts from a deterministic analysis of a current problem- primary water stress corrosion cracking (PWSCC). The strategy involves a probabilistic treatment that results in long-term performance optimization. By optimization, we refer to minimizing the total cost of operating the steam generator. This total includes the present value costs of operations, maintenance, outages, and replacements. An example of the application of this methodology is presented. (author)

Dependence of steam generator vibrations on feedwater pressure

International Nuclear Information System (INIS)

Sadilek, J.

1989-01-01

Vibration sensors are attached to the bottom of the steam generator jacket between the input and output primary circuit collectors. The effective vibration value is recorded daily. Several times higher vibrations were observed at irregular intervals; their causes were sought, and the relation between the steam generator vibrations measured at the bottom of its vessel and the feedwater pressure was established. The source of the vibrations was found to be in the feedwater tract of the steam generator. The feedwater tract is described and its hydraulic characteristics are given. Vibrations were measured on the S02 valve. It is concluded that vibrations can be eliminated by reducing the water pressure before the control valves and by replacing the control valves with ones with more suitable control characteristics. (E.J.). 3 figs., 1 tab., 3 refs

Condition monitoring of steam generator by estimating the overall heat transfer coefficient

International Nuclear Information System (INIS)

Furusawa, Hiroaki; Gofuku, Akio

2013-01-01

This study develops a technique for monitoring in on-line the state of the steam generator of the fast-breeder reactor (FBR) “Monju”. Because the FBR uses liquid sodium as coolant, it is necessary to handle liquid sodium with caution due to its chemical characteristics. The steam generator generates steam by the heat of secondary sodium coolant. The sodium-water reaction may happen if a pinhole or crack occurs at the thin metal tube wall that separates the secondary sodium coolant and water/steam. Therefore, it is very important to detect an anomaly of the wall of heat transfer tubes at an early stage. This study aims at developing an on-line condition monitoring technique of the steam generator by estimating overall heat transfer coefficient from process signals. This paper describes simplified mathematical models of superheater and evaporator to estimate the overall heat transfer coefficient and a technique to diagnose the state of the steam generator. The applicability of the technique is confirmed by several estimations using simulated process signals with artificial noises. The results of the estimations show that the developed technique can detect the occurrence of an anomaly. (author)

Development of knowledge-based operator support system for steam generator water leak events in FBR plants

International Nuclear Information System (INIS)

Arikawa, Hiroshi; Ida, Toshio; Matsumoto, Hiroyuki; Kishida, Masako

1991-01-01

A knowledge engineering approach to operation support system would be useful in maintaining safe and steady operation in nuclear plants. This paper describes a knowledge-based operation support system which assists the operators during steam generator water leak events in FBR plants. We have developed a real-time expert system. The expert system adopts hierarchical knowledge representation corresponding to the 'plant abnormality model'. A technique of signal validation which uses knowledge of symptom propagation are applied to diagnosis. In order to verify the knowledge base concerning steam generator water leak events in FBR plants, a simulator is linked to the expert system. It is revealed that diagnosis based on 'plant abnormality model' and signal validation using knowledge of symptom propagation could work successfully. Also, it is suggested that the expert system could be useful in supporting FBR plants operations. (author)

Status of Siemens steam generator design and measures to assure continuous long-term reliable operation

International Nuclear Information System (INIS)

Hoch, G.

1999-01-01

Operating pressurized water reactors with U-tube steam generators have encountered difficulties with either one or a combination of inadequate material selection, poor design or manufacturing and an insufficient water chemistry control which resulted in excessive tube degradation. In contrast to the above mentioned problems, steam generators from Siemens/KWU are proving by operating experience that all measures undertaken at the design stage as well as during the operating and maintenance phase were effective enough to counteract any tube corrosion phenomena or other steam generator related problem. An Integrated Service Concept has been developed, applied and wherever necessary improved in order to ensure reliable steam generator operation. The performance of the steam generators is updated continuously, evaluated and implemented in lifetime databases. The main indicator for steam generator integrity are the results of the eddy current testing of the steam generator tubes. Tubes with indications are rated with lifetime threshold values and if necessary plugged, based on individual assessment criteria.(author)

Structural considerations in steam generator replacement

International Nuclear Information System (INIS)

Bertheau, S.R.; Gazda, P.A.

1991-01-01

Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

Steam generator replacement at the Obrigheim nuclear power station

International Nuclear Information System (INIS)

Pickel, E.; Schenk, H.; Huemmler, A.

1984-01-01

The Obrigheim Nuclear Power Station (KWO) is equipped with a dual-loop pressurized water reactor of 345 MW electric power; it was built by Siemens in the period 1965 to 1968. By the end of 1983, KWO had produced some 35 billion kWh in 109,000 hours of operation. Repeated leaks in the heater tubes of the two steam generators had occurred since 1971. Both steam generators were replaced in the course of the 1983 annual revision. Kraftwerk Union AG (KWU) was commissioned to plant and carry out the replacement work. Despite the leakages the steam generators had been run safely and reliably over a period of 14 years until their replacement. Replacing the steam generators was completed within twelve weeks. In addition to the KWO staff and the supervising crew of KWU, some 400 external fitters were employed on the job at peak work-load periods. For the revision of the whole plant, work on the emergency systems and replacement of the steam generators a maximum number of approx. 900 external fitters were employed in the plant in addition to some 250 members of the plant crew. The exposure dose of the personnel sustained in the course of the steam generator replacement was 690 man-rem, which was clearly below previous estimates. (orig.) [de

Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

International Nuclear Information System (INIS)

Pappx, L.

1994-01-01

After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

Energy Technology Data Exchange (ETDEWEB)

Grosser, E E; Menken, G

1975-07-01

Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

International Nuclear Information System (INIS)

Grosser, E.E.; Menken, G.

1975-01-01

Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

Diagnostic system of steam generator, especially molten metal heated steam generator

International Nuclear Information System (INIS)

Matal, O.; Martoch, J.

1986-01-01

A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

Corrosion and Rupture of Steam Generator Tubings in PWRs

Energy Technology Data Exchange (ETDEWEB)

Hwang, Seong Sik; Kim, Hong Pyo

2007-08-15

This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

Corrosion and Rupture of Steam Generator Tubings in PWRs

International Nuclear Information System (INIS)

Hwang, Seong Sik; Kim, Hong Pyo

2007-08-01

This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

Tube sheet design for PFBR steam generator

International Nuclear Information System (INIS)

Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

1991-01-01

Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

Design and Activation of a LOX/GH Chemical Steam Generator

Science.gov (United States)

Saunders, G. P.; Mulkey, C. A.; Taylor, S. A.

2009-01-01

The purpose of this paper is to give a detailed description of the design and activation of the LOX/GH fueled chemical steam generator installed in Cell 2 of the E3 test facility at Stennis Space Center, MS (SSC). The steam generator uses a liquid oxygen oxidizer with gaseous hydrogen fuel. The combustion products are then quenched with water to create steam at pressures from 150 to 450 psig at temperatures from 350 to 750 deg F (from saturation to piping temperature limits).

Dryout in sodium-heated helically-coiled steam generator tubes

International Nuclear Information System (INIS)

Tomita, Y.; Kosugi, T.; Kubota, J.; Nakajima, K.; Tsuchiya, T.

1984-01-01

Experimental research on the dryout phenomenon in sodium heated, helically coiled steam generator tubes was carried out. The fluctuation of the tube wall temperature caused by dryout was measured with thermocouples installed in the center of the tube wall. Empirical correlations of dryout quality were developed as functions of critical heat flux, water mass velocity and saturation pressure. These correlations confirmed that the design criterion of the MONJU steam generator was reasonable. (author)

Embalse steam generators - status in 2009

International Nuclear Information System (INIS)

Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

2009-01-01

The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

Steam generator reliability improvement project

International Nuclear Information System (INIS)

Blomgren, J.C.; Green, S.J.

1987-01-01

Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

Steam generator reliability improvement project

International Nuclear Information System (INIS)

Blomgren, J.C.; Green, S.J.

1987-01-01

Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

Fundamental study on temperature estimation of steam generator tubes at sodium-water reaction

International Nuclear Information System (INIS)

Furukawa, Tomohiro; Yoshida, Eiichi

2008-11-01

In case of the tube failure in the steam generator of the sodium cooled fast breeder reactor, its adjoined tubes are rapidly heated up by the chemical reaction between sodium and water/steam. And it is known that the tubes have the damage called 'wastage' by the disclosure steam jet. This research is a fundamental study based on the metallography about temperature estimation of the damaged tubes at the sodium-water reaction for the establishment of mechanism analysis technique of the behavior. In the examination, the material which gave the rapid thermal history which imitated sodium-water reaction was produced. And it was investigated whether the thermal history (i.e. maximum temperature and the holding time) of the samples could be presumed from the metallurgical examination of the samples. The major results are as follows: (1) The microstructure of the sample which was given the rapid thermal heating has reserved the influence of the maximum temperature and the time, and the structure can explain by referring to the equilibrium diagram and the continuous cooling transformation diagram. (2) Results of the electrolytic extraction of the samples, the ratio of the remained volume to the electrolyzed volume degreased with the increase of the maximum temperature and the time. Furthermore, it was observed the correlation between the remained volume of each element (Cr, Mo, Fe, V and Nb) and the thermal history. (3) It was obtained that the thermal history of the tubes damaged by sodium-water reaction might be able to be estimated from the metallurgical examinations. (author)

Dynamic simulation of steam generator failures

Energy Technology Data Exchange (ETDEWEB)

Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

1988-07-01

A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

Dynamic simulation of steam generator failures

International Nuclear Information System (INIS)

Meister, G.

1988-01-01

A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

49 CFR 229.105 - Steam generator number.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

Environmental codes of practice for steam electric power generation

International Nuclear Information System (INIS)

1985-03-01

The Design Phase Code is one of a series of documents being developed for the steam electric power generation industry. This industry includes fossil-fuelled stations (gas, oil and coal-fired boilers), and nuclear-powered stations (CANDU heavy water reactors). In this document, environmental concerns associated with water-related and solid waste activities of steam electric plants are discussed. Design recommendations are presented that will minimize the detrimental environmental effects of once-through cooling water systems, of wastewaters discharged to surface waters and groundwaters, and of solid waste disposal sites. Recommendations are also presented for the design of water-related monitoring systems and programs. Cost estimates associated with the implementation of these recommendations are included. These technical guides for new or modified steam electric stations are the result to consultation with a federal-provincial-industry task force

Corrosion Processes of the CANDU Steam Generator Materials in the Presence of Silicon Compounds

International Nuclear Information System (INIS)

Lucan, Dumitra; Fulger, Manuela; Velciu, Lucian; Lucan, Georgiana; Jinescu, Gheorghita

2006-01-01

The feedwater that enters the steam generators (SG) under normal operating conditions is extremely pure but, however, it contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted into steam and exits the steam generator, the non-volatile impurities are left behind. As a result of their concentration, the bulk steam generator water is considerably higher than the one in the feedwater. Nevertheless, the concentrations of corrosive impurities are in general sufficiently low so that the bulk water is not significantly aggressive towards steam generator materials. The impurities and corrosion products existing in the steam generator concentrate in the porous deposits on the steam generator tubesheet. The chemical reactions that take place between the components of concentrated solutions generate an aggressive environment. The presence of this environment and of the tubesheet crevices lead to localized corrosion and thus the same tubes cannot ensure the heat transfer between the fluids of the primary and secondary circuits. Thus, it becomes necessary the understanding of the corrosion process that develops into SG secondary side. The purpose of this paper is the assessment of corrosion behavior of the tubes materials (Incoloy-800) at the normal secondary circuit parameters (temperature = 2600 deg C, pressure = 5.1 MPa). The testing environment was demineralized water containing silicon compounds, at a pH=9.5 regulated with morpholine and cyclohexyl-amine (all volatile treatment - AVT). The paper presents the results of metallographic examinations as well as the results of electrochemical measurements. (authors)

LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

International Nuclear Information System (INIS)

DeFur, D.D.

1975-04-01

This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

Identification and robust water level control of horizontal steam generators using quantitative feedback theory

International Nuclear Information System (INIS)

Safarzadeh, O.; Khaki-Sedigh, A.; Shirani, A.S.

2011-01-01

Highlights: → A robust water level controller for steam generators (SGs) is designed based on the Quantitative Feedback Theory. → To design the controller, fairly accurate linear models are identified for the SG. → The designed controller is verified using a developed novel global locally linear neuro-fuzzy model of the SG. → Both of the linear and nonlinear models are based on the SG mathematical thermal-hydraulic model developed using the simulation computer code. → The proposed method is easy to apply and guarantees desired closed loop performance. - Abstract: In this paper, a robust water level control system for the horizontal steam generator (SG) using the quantitative feedback theory (QFT) method is presented. To design a robust QFT controller for the nonlinear uncertain SG, control oriented linear models are identified. Then, the nonlinear system is modeled as an uncertain linear time invariant (LTI) system. The robust designed controller is applied to the nonlinear plant model. This nonlinear model is based on a locally linear neuro-fuzzy (LLNF) model. This model is trained using the locally linear model tree (LOLIMOT) algorithm. Finally, simulation results are employed to show the effectiveness of the designed QFT level controller. It is shown that it will ensure the entire designer's water level closed loop specifications.

Identification and robust water level control of horizontal steam generators using quantitative feedback theory

Energy Technology Data Exchange (ETDEWEB)

Safarzadeh, O., E-mail: O_Safarzadeh@sbu.ac.ir [Shahid Beheshti University, P.O. Box: 19839-63113, Tehran (Iran, Islamic Republic of); Khaki-Sedigh, A. [K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Shirani, A.S. [Shahid Beheshti University, P.O. Box: 19839-63113, Tehran (Iran, Islamic Republic of)

2011-09-15

Highlights: {yields} A robust water level controller for steam generators (SGs) is designed based on the Quantitative Feedback Theory. {yields} To design the controller, fairly accurate linear models are identified for the SG. {yields} The designed controller is verified using a developed novel global locally linear neuro-fuzzy model of the SG. {yields} Both of the linear and nonlinear models are based on the SG mathematical thermal-hydraulic model developed using the simulation computer code. {yields} The proposed method is easy to apply and guarantees desired closed loop performance. - Abstract: In this paper, a robust water level control system for the horizontal steam generator (SG) using the quantitative feedback theory (QFT) method is presented. To design a robust QFT controller for the nonlinear uncertain SG, control oriented linear models are identified. Then, the nonlinear system is modeled as an uncertain linear time invariant (LTI) system. The robust designed controller is applied to the nonlinear plant model. This nonlinear model is based on a locally linear neuro-fuzzy (LLNF) model. This model is trained using the locally linear model tree (LOLIMOT) algorithm. Finally, simulation results are employed to show the effectiveness of the designed QFT level controller. It is shown that it will ensure the entire designer's water level closed loop specifications.

Intelligent information data base of flow boiling characteristics in once-through steam generator for integrated type marine water reactor

International Nuclear Information System (INIS)

Inasaka, Fujio; Nariai, Hideki

1998-01-01

Valuable experimental knowledge with flow boiling characteristics of the helical-coil type once-through steam generator was converted into an intelligent information data base program. The program was created as a windows application using the Visual Basic. Main functions of the program are as follows: (1) steady state flow boiling analysis of any helical-coil type once-through steam generator, (2) analysis and comparison with the experimental data, (3) reference and graph display of the steady state experimental data, (4) reference of the flow instability experimental data and display of the instability threshold correlated by each parameter, (5) summary of the experimental apparatus. (6) menu bar such as a help and print. In the steady state analysis, the region lengths of subcooled boiling, saturated boiling, and super-heating, and the temperature and pressure distributions etc. for secondary water calculated. Steady state analysis results agreed well with the experimental data, with the exception of the pressure drop at high mass velocity. The program will be useful for the design of not only the future integrated type marine water reactor but also the small sized water reactor with helical-coil type steam generator

Efficient steam generation by inexpensive narrow gap evaporation device for solar applications.

Science.gov (United States)

Morciano, Matteo; Fasano, Matteo; Salomov, Uktam; Ventola, Luigi; Chiavazzo, Eliodoro; Asinari, Pietro

2017-09-20

Technologies for solar steam generation with high performance can help solving critical societal issues such as water desalination or sterilization, especially in developing countries. Very recently, we have witnessed a rapidly growing interest in the scientific community proposing sunlight absorbers for direct conversion of liquid water into steam. While those solutions can possibly be of interest from the perspective of the involved novel materials, in this study we intend to demonstrate that efficient steam generation by solar source is mainly due to a combination of efficient solar absorption, capillary water feeding and narrow gap evaporation process, which can also be achieved through common materials. To this end, we report both numerical and experimental evidence that advanced nano-structured materials are not strictly necessary for performing sunlight driven water-to-vapor conversion at high efficiency (i.e. ≥85%) and relatively low optical concentration (≈10 suns). Coherently with the principles of frugal innovation, those results unveil that solar steam generation for desalination or sterilization purposes may be efficiently obtained by a clever selection and assembly of widespread and inexpensive materials.

Soviet steam generator technology: fossil fuel and nuclear power plants

International Nuclear Information System (INIS)

Rosengaus, J.

1987-01-01

In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

International Nuclear Information System (INIS)

Silveira, Helvecio Carlos Klinke da

2002-01-01

In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

Radiological protection for the ANGRA 1 steam generator replacement outage

International Nuclear Information System (INIS)

Oliveira, Magno Jose de; Amaral, Marcos Antonio do; Minelli, Edson; Ferreira, William Alves

2009-01-01

The Angra 1 Nuclear Power Plant (NPP) is a Westinghouse two-loop plant with net output before its 1P16 Outage of 632 MWe, with the Old Steam Generators (OSG) type model D3, which were replaced by two new Steam Generators with feed water-ring system. Localized in Angra dos Reis, Rio de Janeiro - Brazil, Angra 1 started in commercial operation in 1985 and, from the beginning problems related to corrosion have appeared in the Inconel 600 alloy of the tubes. The corrosion problems indicated the necessity for a strong control of the tubes thicknesses and, after a time, the ELETRONUCLEAR decided to replace the OSG. In 2009, ELETRONUCLEAR initiated in January 24, the actions for the Steam Generators Replacement - SGR. During the SGR process, several controls were applied in field, which made possible to have no radiological accidents, no dose limits exceeded, and permitted to achieve a very good result in terms of Collective Dose. This paper describes the radiological controls applied for the Angra 1 Steam Generator Replacement Outage, the radiological protection team sizing and distribution and the obtained results. (author)

Acoustic leak detection of LMFBR steam generator

International Nuclear Information System (INIS)

Kumagai, Hiromichi; Yoshida, Kazuo

1993-01-01

The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

Design of segmental ultrasonic cleaning equipment for removing the sludge in a steam generator

International Nuclear Information System (INIS)

Kim, Seok Tae; Jeong, Woo Tae; Byeon, Min Suk; Lee, Ho One

2010-01-01

In nuclear power plants, the water in the coolant system is managed to be clean but metallic sludge is accumulated on the top of tube-sheet in a steam generator. The sludge causes the corrosion of the tubesheet. The electric utility company in Korea removes the sludge with a lancing system for every outage of nuclear power plants. But the sludge is not perfectly removed with lancing system because the pressurized water of the lancing system cannot reach all area in a steam generator. Therefore the steam generator cleaning system with ultrasonic energy has been developed in KEPCO Research Institute. In this paper, the ultrasonic cleaning system is designed for removing the sludge on the steam generator

1x2M steel performance in the BOR-60 steam generator

International Nuclear Information System (INIS)

Golovanov, V.N.; Shamardin, V.K.; Kondratiev, V.I.; Kryukov, F.N.; Chernobrovkin, Yu.V.; Bulanova, T.M.; Bai, V.F.

The results from studies of 1x2M steel characteristics are presented. This steel was used as the material for the BOR-60 steam generator that had been in operation under the steam generating mode for 18,000 hs (35,000 hs in sodium). It was revealed that the pit corrosion depth on the water/steam side evaporative tube surfaces was about 0.25 μm and less and the total corrosion rate was less than 0.06 mm/y. The mechanical properties of the material were essentially similar both in the evaporator and superheater and met all the requirements imposed on. Based on the analysis of data on the decarbonizaton depth in sodium and on the corrosion damage in water and steam it was concluded that 1x2M steel can be successfully used as the steam generator material at the operating temperatures up to 470 deg. C and had sufficiently longer service-life as compared to 18,000 hs. (author)

Cleaning of OPR1000 Steam Generator by Ultrasonic Cavitation in Water

Energy Technology Data Exchange (ETDEWEB)

Jeong, Wootae [Korea Hydro and Nuclear Power Co., Ltd, Daejeon (Korea, Republic of); Kim, Sangtae; Yoon, Sangjung; Choi, Yongseok [Saean Engineering Corporation, Seoul (Korea, Republic of)

2013-05-15

Magnetic wheels are attached to the transducers to prevent tube damage which may be caused by wear between the transducers and SG tubes. To remove heat generated by transducers, we used water to water heat exchanger. Sludge removed from tube sheet area of the steam generator was pumped to filtering station for removing impurities in it. We designed an ultrasonic cleaning system for application to OPR1000 S/G. The technology was developed for removing sludge in OPR1000 S/G. However, the technology could easily be applied to other types of S/Gs. For cleaning OPR1000 SG, we designed an ultrasonic cleaning system with 12 transducers, 15 generators, a WRS, and a water treatment system. An experiment with a single transducer and the full scale OPR1000 S/G mock-up did not show very satisfactory result in ultrasound energy level. However, we expect sufficient effects if we apply 12 or more transducers in this case considering our previous experimental results as shown in the references. The ultrasonic cleaning system will be ready in August this year for performance test. After several experiments and the experiments followed, we are planning to apply this cleaning system for removing sludge in Korean OPR1000 S/Gs.

KNK steam generator leakage, evaluations and improvements

International Nuclear Information System (INIS)

Dumm, K.; Ratzel, W.

1975-01-01

On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

KNK steam generator leakage, evaluations and improvements

Energy Technology Data Exchange (ETDEWEB)

Dumm, K; Ratzel, W

1975-07-01

On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

Results of Steam-Water-Oxygen Treatment of the Inside of Heating Surfaces in Heat-Recovery Steam Generators of the PGU-800 Power Unit at the Perm' District Thermal Power Station

Science.gov (United States)

Ovechkina, O. V.; Zhuravlev, L. S.; Drozdov, A. A.; Solomeina, S. V.

2018-05-01

Prestarting, postinstallation steam-water-oxygen treatment (SWOT) of the natural circulation/steam reheat heat-recovery steam generators (HRSG) manufactured by OAO Krasny Kotelshchik was performed at the PGU-800 power unit of the Perm District Thermal Power Station (GRES). Prior to SWOT, steam-oxygen cleaning, passivation, and preservation of gas condensate heaters (GCH) of HRSGs were performed for 10 h using 1.3MPa/260°C/70 t/h external steam. After that, test specimens were cut out that demonstrated high strength of the passivating film. SWOT of the inside of the heating surfaces was carried out during no-load operation of the gas turbine unit with an exhaust temperature of 280-300°C at the HRSG inlet. The steam turbine was shutdown, and the generated steam was discharged into the atmosphere. Oxygen was metered into the discharge pipeline of the electricity-driven feed pumps and downcomers of the evaporators. The behavior of the concentration by weight of iron compounds and the results of investigation of cutout specimens by the drop or potentiometric method indicate that the steam-water-oxygen process makes it possible to remove corrosion products and reduce the time required to put a boiler into operation. Unlike other processes, SWOT does not require metal-intensive cleaning systems, temporary metering stations, and structures for collection of the waste solution.

Experimental results of the consequences of sodium water reactions at the bottom tube plate region of straight tube steam generators

International Nuclear Information System (INIS)

Ruloff, G.

1990-01-01

Experience with sodium water reactions has shown, that the course of such a steam generator accident depends strongly on its place in the steam generator. For the EFR steam generators we have to differentiate between: weld region at the upper tube plate (gas space); bundle region; weld region at the bottom tube plate. This paper describes results of a running tests program simulating the bottom tube plate area. One main part of these tests is the investigation of the influence of wastage protection shrouds between the tubes in the weld region to avoid a fast leak propagation and to give time for leak detection and mastering of the accidents. (author). 10 figs, 2 tabs

Steam-water separator

International Nuclear Information System (INIS)

Modrak, T.M.; Curtis, R.W.

1978-01-01

A two-stage steam-water separating device is introduced, where the second stage is made as a cyclone separator. The water separated here is collected in the first stage of the inner tube and is returned to the steam raising unit. (TK) [de

High-definition radiography of tube-to-tubesheet welds of steam generator of prototype fast breeder reactor

International Nuclear Information System (INIS)

Venkatraman, B.; Sethi, V.K.; Jayakumar, T.; Raj, B.

1995-01-01

In the steam generator of the Prototype Fast Breeder Reactor (PFBR), steam is generated by the transfer of heat from secondary sodium to water. Due to the inherent dangers of sodium-water reaction, the integrity of weld joints separating sodium and water/steam is of paramount importance. This is particularly true and very important for the tube-to-tubesheet joints. This paper discusses the use of projective magnification technique by microfocal radiography for the quality evaluation and optimisation of the welding parameters of such small tube-to-tubesheet welds of the steam generator of PFBR. (author)

Options for Steam Generator Decommissioning

International Nuclear Information System (INIS)

Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

2016-01-01

Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

Simulation of the Thermal Hydraulic Processes in the Horizontal Steam Generator with the Use of the Different Interfacial Friction Correlations

International Nuclear Information System (INIS)

Melikhov, V.; Melikhov, O.; Parfenov, Y.; Nerovnov, A.

2011-01-01

The horizontal steam generator (SG) is one of specific features of Russian-type pressurized water reactors (VVERs). The main advantages of horizontal steam generator are connected with low steam loads on evaporation surface, simple separation scheme and high circulation ratio. The complex three-dimensional steam-water flows in the steam generator vessel influence significantly the processes of the steam separation, distribution, and deposition of the soluble and non soluble impurities and determine the efficiency and reliability of the steam generator operation. The 3D code for simulation of the three-dimensional steam-water flows in the steam generator could be effective tool for design and optimization of the horizontal steam generator. The results of the code calculations are determined mainly by the set of the correlations describing interaction of the steam-water mixture with the inner constructions of the SG and interfacial friction. The results obtained by 3D code STEG with the usage of the different interfacial friction correlations are presented and discussed in the paper. These results are compared with the experimental ones obtained at the experimental test facility PGV-1500 constructed for investigation of the processes in the horizontal steam generator

Feasibility and application on steam injector for next-generation reactor

International Nuclear Information System (INIS)

Narabayashi, Tadashi; Ishiyama, Takenori; Miyano, Hiroshi; Nei, Hiromichi; Shioiri, Akio

1991-01-01

A feasibility study has been conducted on steam injector for a next generation reactor. The steam injector is a simple, compact passive device for water injection, such as Passive Core Injection System (PCIS) of Passive Containment Cooling System (PCCS), because of easy start-up without an AC power. An analysis model for a steam injector characteristics has been developed, and investigated with a visualized fundamental test for a two-stage Steam Injector System (SIS) for PCIS and a one-stage low pressure SIS for PCCS. The test results showed good agreement with the analysis results. The analysis and the test results showed the SIS could work over a very wide range of the steam pressure, and is applicable for PCIS or PCCS in the next generation reactors. (author)

Leakage experiences with 1 MW steam generator

International Nuclear Information System (INIS)

Kanamori, A.; Kawara, M.; Sano, A.

1975-01-01

An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

Operating conditions of steam generators for LMFBR's

Energy Technology Data Exchange (ETDEWEB)

Ratzel, W

1975-07-01

Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

Operating conditions of steam generators for LMFBR's

International Nuclear Information System (INIS)

Ratzel, W.

1975-01-01

Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

Fault tolerant control for steam generators in nuclear power plant

International Nuclear Information System (INIS)

Deng Zhihong; Shi Xiaocheng; Xia Guoqing; Fu Mingyu

2010-01-01

Based on the nonlinear system with stochastic noise, a bank of extended Kalman filters is used to estimate the state of sensors. It can real-time detect and isolate the single sensor fault, and reconstruct the sensor output to keep steam generator water level stable. The simulation results show that the methodology of employing a bank of extended Kalman filters for steam generator fault tolerant control design is feasible. (authors)

Steam generator sludge removal apparatus

International Nuclear Information System (INIS)

Schafer, B.W.; Werner, C.E.; Klahn, F.C.

1992-01-01

The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

Advanced technologies on steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

1997-12-31

The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

Advanced technologies on steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

1998-12-31

The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

PACTEL: Experiments on the behaviour of the new horizontal steam generator

Energy Technology Data Exchange (ETDEWEB)

Kouhia, J.; Riikonen, V.; Purhonen, H. [VTT Energy, Lappeenranta (Finland)

1995-12-31

Experiments were performed to study the behaviour of the PACTEL facility, a medium scale integral test loop simulating VVER 440 pressurized water reactors. The study focused on the operation of the new horizontal steam generator model installed in PACTEL. Three experiments were conducted: a small-break test to observe the steam generator behaviour over a range of primary coolant inventories, a hot leg loop seal experiment to study the cyclic behaviour of a loop seal and a loss of secondary side feedwater test to examine the effect of uncovered tubes in the steam generator. A reverse flow was observed in the lower part of the U-tube bundle of the steam generator during natural circulation. The flow reversal point dropped when the tubes uncovered, during secondary inventory reduction. (orig.). 5 refs.

Analysis of induced steam generator tube rupture using MAAP 4.0

International Nuclear Information System (INIS)

Kenton, M.; Epstein, M.; Henry, R.E.; Paik, C.; Fuller, E.

1996-01-01

The nuclear industry has initiated a program of Steam Generator Degradation Specific Management (SGDSM) to cope with the various types of corrosion that have been observed in pressurized water reactor (PWR) steam generators. In parallel, the U.S. Nuclear Regulatory Commission is promulgating revised rules on steam generator tube integrity. To support these efforts, the Electric Power Research Institute has sponsored calculations with the MAAP 4 code. The principal objective of these calculations is to estimate the peak temperatures experienced by the steam generator tubes during high-pressure severe accidents. These results are used to evaluate the potential for degraded tubes to leak or rupture. Attention was focused on station blackout (SBO) accidents with loss of turbine-driven auxiliary feedwater because these generally result in the greatest threat to the tubes

PACTEL: Experiments on the behaviour of the new horizontal steam generator

Energy Technology Data Exchange (ETDEWEB)

Kouhia, J; Riikonen, V; Purhonen, H [VTT Energy, Lappeenranta (Finland)

1996-12-31

Experiments were performed to study the behaviour of the PACTEL facility, a medium scale integral test loop simulating VVER 440 pressurized water reactors. The study focused on the operation of the new horizontal steam generator model installed in PACTEL. Three experiments were conducted: a small-break test to observe the steam generator behaviour over a range of primary coolant inventories, a hot leg loop seal experiment to study the cyclic behaviour of a loop seal and a loss of secondary side feedwater test to examine the effect of uncovered tubes in the steam generator. A reverse flow was observed in the lower part of the U-tube bundle of the steam generator during natural circulation. The flow reversal point dropped when the tubes uncovered, during secondary inventory reduction. (orig.). 5 refs.

Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

Energy Technology Data Exchange (ETDEWEB)

Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

1995-12-31

After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

Energy Technology Data Exchange (ETDEWEB)

Papp, L [Inst. of Material Engineering, Ostrava (Switzerland)

1996-12-31

After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

International Nuclear Information System (INIS)

Papp, L.

1995-01-01

After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

International Nuclear Information System (INIS)

Schvartzman, Mônica M.A.M.; Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud

2017-01-01

The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

Energy Technology Data Exchange (ETDEWEB)

Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

International Nuclear Information System (INIS)

Garbett, K.; Mendler, O.J.; Gardner, G.C.; Garnsey, R.; Young, M.Y.

1987-03-01

In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated

Steam generator tube integrity requirements and operating experience in the United States

International Nuclear Information System (INIS)

Karwoski, K.J.

2009-01-01

Steam generator tube integrity is important to the safe operation of pressurized-water reactors. For ensuring tube integrity, the U.S. Nuclear Regulatory Commission uses a regulatory framework that is largely performance based. This performance-based framework is supplemented with some prescriptive requirements. The framework recognizes that there are three combinations of tube materials and heat treatments currently used in the United States and that the operating experience depends, in part, on the type of material used. This paper summarizes the regulatory framework for ensuring steam generator tube integrity, it highlights the current status of steam generators, and it highlights some of the steam generator issues and challenges that exist in the United States. (author)

Improvements to the COBRA-TF (EPRI) computer code for steam generator analysis. Final report

International Nuclear Information System (INIS)

Stewart, C.W.; Barnhart, J.S.; Koontz, A.S.

1980-09-01

The COBRA-TF (EPRI) code has been improved and extended for pressurized water reactor steam generator analysis. New features and models have been added in the areas of subcooled boiling and heat transfer, turbulence, numerics, and global steam generator modeling. The code's new capabilities are qualified against selected experimental data and demonstrated for typical global and microscale steam generator analysis

A balanced strategy in managing steam generator thermal performance

International Nuclear Information System (INIS)

Hu, M. H.; Nelson, P. R.

2009-01-01

This paper presents a balanced strategy in managing thermal performance of steam generator designed to deliver rated megawatt thermal (MWt) and megawatt electric (MWe) power without loss with some amount of thermal margin. A steam generator (SG) is a boiling heat exchanger whose thermal performance may degrade because of steam pressure loss. In other words, steam pressure loss is an indicator of thermal performance degradation. Steam pressure loss is mainly a result of either 1) tube scale induced poor boiling or 2) tube plugging historically resulting from tubing corrosion, wear due to flow induced tube vibration or loose parts impact. Thermal performance degradation was historically due to tube plugging but more recently it is due to poor boiling caused by more bad than good constituents of feedwater impurities. The whole SG industry still concentrates solely on maintenance programs towards preventing causes for tube plugging and yet almost no programs on maintaining adequate boiling of fouled tubes. There can be an acceptable amount of tube scale that provides excellent boiling capacity without tubing corrosion, as operational experience has repeatedly demonstrated. Therefore, future maintenance has to come up balanced programs for allocating limited resources in both maintaining good boiling capacity and preventing tube plugging. This paper discusses also thermal performance degradation due to feedwater impurity induced blockage of tube support plate and thus subsequent water level oscillations, and how to mitigate them. This paper provides a predictive management of tube scale for maintaining adequate steam pressure and stable water level without loss in MWt/MWe or recovering from steam pressure loss or water level oscillations. This paper offers a balanced strategy in managing SG thermal performance to fulfill its mission. Such a strategy is even more important in view of the industry trend in pursuing extended power uprate as high as 20 percent

Steam generator for use in nuclear power plants

International Nuclear Information System (INIS)

Cella, A.

1980-01-01

An improved steam generator is described for use in a nuclear power plant of the pressurized water type in which a turbine generator is driven by the steam output of the steam generator to provide electrical power therefrom. The improvement comprises providing a vertically movable grid structure vertically extending within the interior of the lower housing portion of the steam generator through which individual tubes comprising a vertically extending tube bundle extend. The tube bundle has a tube sheet at one end thereof supporting the tube bundle for the tubes extending through the tube sheet in flow through communication with a heat exchange fluid inlet. The grid structure defines grid apertures therein through which the individual tubes extend with each of the grid apertures being in surrounding relationship with a portion of an associated one of the tubes. The grid structure is movable for a predetermined vertical extent, such as by hydraulic means, such as a piston, along the tubes for vertically displacing the means defining the grid apertures by a sufficient amount for removing the previously surrounded portion of each of the tubes from the associated grid apertures whereby an enhanced reading of the condition of the tubes at the previously surrounded portion is enabled. The steam generator may comprise vertically assemblable modules which are removably mounted together in sealing relationship, with the modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship therewith and an uppermost drier module removably mountable on the tube bundle module in sealing relationship therewith whereby ready access to removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated

Thermal hydraulic studies in steam generator test facility

International Nuclear Information System (INIS)

Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

2005-01-01

Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

North Anna Power Station - Unit 1: Overview of steam generator replacement project activities

International Nuclear Information System (INIS)

Gettler, M.W.; Bayer, R.K.; Lippard, D.W.

1993-01-01

The original steam generators at Virginia Electric and Power Company's (Virginia Power) North Anna Power Station (NAPS) Unit 1 have experienced corrosion-related degradation that require periodic inspection and plugging of steam generator tubes to ensure their continued safe and reliable operation. Despite improvements in secondary water chemistry, continued tube degradation in the steam generators necessitated the removal from service of approximately 20.3 percent of the tubes by plugging, (18.6, 17.3, and 25.1 for steam generators A, B, and C, respectively). Additionally, the unit power was limited to 95 % during, its last cycle of operation. Projections of industry and Virginia Power experience indicated the possibility of mid-cycle inspections and reductions in unit power. Therefore, economic considerations led to the decision to repair the steam generators (i.e., replace the steam generator lower assemblies). Three new Model 51F Steam Generator lower assembly units were ordered from Westinghouse. Virginia Power contracted Bechtel Power Corporation to provide the engineering and construction support to repair the Unit 1 steam generators. On January 4, 1993, after an extended coastdown period, North Anna Unit 1 was brought off-line and the 110 day (breaker-to-breaker) Steam Generator Replacement Project (SGRP) outage began. As of this paper, the outage is still in progress

Small leak damage and protection systems in steam generators

International Nuclear Information System (INIS)

Greene, D.A.

1976-01-01

A small leak of water into sodium in a liquid metal heated steam generator can cause damage to adjacent tubes, a phenomenon termed wastage. Theories on this phenomenon range from corrosion from sodium water reaction products to erosion by supersonic particles. An alternative approach considers the water injection to form a simple combustion process. Using this approach many aspects of over 250 wastage experiments can be explained both analytically and physically. The U.S. has an extensive technology in the general area of acoustic surveillance. High temperature in-sodium microphones, in-vessel waveguides, and data analysis techniques have been successfully demonstrated in national development programs. This technology has been applied specifically to the development of an acoustic leak detection/location monitor for small leaks in an operating steam generator

Mathematical modeling of a steam generator for sensor fault detection

International Nuclear Information System (INIS)

Prock, J.

1988-01-01

A dynamic model for a nuclear power plant steam generator (vertical, preheated, U-tube recirculation-type) is formulated as a sixth-order nonlinear system. The model integrates nodal mass and energy balances for the primary water, the U-tube metal and the secondary water and steam. The downcomer flow is determined by a static balance of momentum. The mathematical system is solved using transient input data from the Philippsburg 2 (FRG) nuclear power plant. The results of the calculation are compared with actual measured values. The proposed model provides a low-cost tool for the automatic control and simulation of the steam generating process. The ''parity-space'' algorithm is used to demonstrate the applicability of the mathematical model for sensor fault detection and identification purposes. This technique provides a powerful means of generating temporal analytical redundancy between sensor signals. It demonstrates good detection rates of sensor errors using relatively few steps of scanning time and allows the reconfiguration of faulty signals. (author)

Thermal-hydraulic experiments for the PCHE type steam generator

International Nuclear Information System (INIS)

Shin, C. W.; No, H. C.

2015-01-01

Printed circuit heat exchanger (PCHE) manufactured by HEATRIC is a compact type of the mini-channel heat exchanger. The PCHE is manufactured by diffusion bonding of the chemically-etched plates, and has high heat transfer rate due to a large surface. Therefore, the size of heat exchanger can be reduced by 1/5 - 1/6 and PCHE can be operated under high pressure, high temperature and multi-phase flow. Under such merits, it is used as heat exchanger with various purposes of gas cycle and water cycle. Recently, it is newly suggested as an application of a steam generator. IRIS of MIT and FASES of KAIST conceptually adopted PCHE as a steam generator. When using boiling condition of micro-channel, flow instability is one of the critical issues. Instability may cause unstable mass flow rate, sudden temperature change and system control failure. However instability tests of micro channels using water are very limited because the previous studies were focused on a single tube or other fluid instead of water. In KAIST, we construct the test facility to study the thermal hydraulics and fluid dynamics of the heat exchanger, especially occurrence of instability. By inducing the pressure drop of inlet water, amplitude of oscillation declined by 90%. Finally, the throttling effect was experimentally confirmed that PCHE could be utilized as a steam generator

Steam Generator Group Project. Task 6. Channel head decontamination

International Nuclear Information System (INIS)

Allen, R.P.; Clark, R.L.; Reece, W.D.

1984-08-01

The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described

Regulation of the water level in the steam generator using modal control

International Nuclear Information System (INIS)

Benoit, Guy.

1981-11-01

The nuclear power reactors type P.W.R. (900 MWe) have three steam generators (S.G.). The problem of the water level in the S.G. is analogous to that for a system with non-minimum phase. This causes a serious trouble for the stability of the regulation, which is actually realized by using the PID regulator. The first part of this study is devoted to construct a mathematical model which represents the S.G. This model is simulated on a digital computer, which order is six. The validity of this model is checked using actual measured signals which have been collected from the BUGEY III power reactor. In the second part, the mathematical representation for simulating the regulation of the level in the S.G. using the modal control is given. The simulation of the actual system is given in the third part. This actual system is composed from the S.G. as well as the PI and PID for regulating the water level. As results from this study, it can be concluded that, the modal control improves the regulation of the water level. The accuracy of the steam flow measurement at low rate is poor. So, the actual regulating system using the measurements has a reduced performance performance. The control modal which is represented in this study overcome this problem [fr

Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

International Nuclear Information System (INIS)

Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

2004-01-01

Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

Water treatment in the EBR-II steam system

International Nuclear Information System (INIS)

Klein, M.A.; Hurst, H.

1975-01-01

Boiler-water treatment in the EBR-II steam system consists of demineralizing makeup water and using hydrazine to remove traces of oxygen and morpholine to adjust pH to 8.8-9.2. This treatment is called a ''zero-solids'' method, because the chemical agents and reaction products are either volatile or form water and do not contribute solids to the boiler water. A continuous blowdown is cooled, filtered, and deionized to remove impurities and maintain high purity of the water. If a cooling-water leak occurs, phosphate is added to control scaling, and the ''zero-solids'' eatment is suspended until the leak is repaired. Water streams are sampled at six points to control water purity. Examination of the steam drum and an evaporator show the metal surfaces to be in excellent condition with minimal corrosion. The EBR-II steam-generating plant has accumulated over 85,000 hours of in-service operation and has operated successfully for over ten years with the ''zero-solids'' treatment. (auth)

Fission product retention during faults involving steam generator tube rupture

International Nuclear Information System (INIS)

Rodliffe, R.S.

1983-08-01

In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

Present status and future plan on LMFBR steam generator safety study

International Nuclear Information System (INIS)

Tanabe, Hiromi; Kuroha, Mitsuo

1985-01-01

The results of the sodium-water reaction test which has been carried out for the safety evaluation of the water leak phenomena in the steam generators for the prototype FBR were summarized. This is related to the behavior of minute leak, the behavior of wear and damage propagation of neighboring tubes due to small and medium leaking jets, and the pressure/flow phenomena occurring at the time of large leak. Moreover, this is related to the development of analysis codes, the development of water leak-detecting system, and the development of the techniques for treating reaction products remaining in the system at the time of accidents. Also the research and development required hereafter for determining the basic specification of the steam generators for a demonstration FBR and future FBRs and reducing the cost were examined. The water leaks in the steam generators for FBRs have been reported in the Fermi reactor of USA, the PFR of Great Britain, the BN-350 of USSR, the Phenix reactor of France and so on. In Japan, the sodium-water reaction has been well understood, and the facilities for the countremeasures to it have been established. The sodium-water reaction phenomena, the present status of sodium-water reaction research and others are reported. (Kako, I.)

Composite electric generator equipped with steam generator for heating reactor coolant

International Nuclear Information System (INIS)

Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

1997-01-01

The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

Experience of research, design, capacity, and operation with forced flow steam generators

International Nuclear Information System (INIS)

Bertolotti, G.; McDonald, B.N.; Pocock, F.J.

1975-01-01

The forced flow steam generators in operation in six American nuclear power plants show an excellent operational behaviour. The concept for this type of steam generator has been developed in the USA, and it has been successfully tested over several years regarding its suitability for PWRs of a larger size. The results concerning construction, materials and water chemistry for this steam generator, which will be used for the first time in the FRG in the nuclear power station Muelheim-Kaerlich, have confirmed the high reliability of this high-efficiency component. (orig./LN) [de

Regulation of ageing steam generators

International Nuclear Information System (INIS)

Jarman, B.L.; Grant, I.M.; Garg, R.

1998-01-01

Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

Steam turbine chemistry in light water reactor plants

International Nuclear Information System (INIS)

Svoboda, Robert; Haertel, Klaus

2008-01-01

Steam turbines in boiling water reactor (BWR) and pressurized water reactor (PWR) power plants of various manufacturers have been affected by corrosion fatigue and stress corrosion cracking. Steam chemistry has not been a prime focus for related research because the water in nuclear steam generating systems is considered to be of high purity. Steam turbine chemistry however addresses more the problems encountered in fossil fired power plants on all volatile treatment, where corrosive environments can be formed in zones where wet steam is re-evaporated and dries out, or in the phase transition zone, where superheated steam starts to condense in the low-pressure (LP) turbine. In BWR plants the situation is aggravated by the fact that no alkalizing agents are used in the cycle, thus making any anionic impurity immediately acidic. This is illustrated by case studies of pitting corrosion of a 12 % Cr steel gland seal and of flow-oriented corrosion attack on LP turbine blades in the phase transition zone. In PWR plants, volatile alkalizing agents are used that provide some buffering of acidic impurities, but they also produce anionic decomposition products. (orig.)

Evaluation of material integrity on electricity generator water steam cycles component (Main Steam Pipe)

International Nuclear Information System (INIS)

Sudardjo; Histori; Triyadi, Ari

1998-01-01

The evaluation of material integrity on electricity generator component has been done. That component was main steam pipe of Unit II Suralaya Coal Fired Power Plant. evaluation was done by replication technique. The damage was found are two porosity's, from two point samples of six points sample population. Based on cavity evaluation in steels, which proposed by Neubauer and Wedel that porosity's still at class A damage. For class A damage, its means no remedial action would be required until next major scheduled maintenance outage. That porosity's was grouped on isolated cavities and not need ti repair that main steam pipe component less than three year after replication test

Steam generator tube performance: experience with water-cooled nuclear power reactors during 1978

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1980-02-01

The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1978. Tube failures occurred at 31 of the 86 reactors surveyed. Causes of these failures and procedures designed to deal with them are described. A dramatic decrease in the number of tubes plugged was evident in 1978 compared to the previous year. This is attributed to diligent application of techniques developed from in-plant experience and research and development programs over the past several years. (auth)

Steam generator tube performance: experience with water-cooled nuclear power reactors during 1977

International Nuclear Information System (INIS)

Pathania, R.S.; Tatone, O.S.

1979-02-01

The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1977. Failures were reported in 34 of the 79 reactors surveyed. Causes of these failures and inspection and repair procedures designed to deal with them are presented. Although corrosion remained the leading cause of tube failures, specific mechanisms have been identified and methods of dealing with them developed. These methods are being applied and should lead to a reduction of corrosion failures in future. (author)

A fault detection and diagnosis in a PWR steam generator

International Nuclear Information System (INIS)

Park, Seung Yub

1991-01-01

The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

Steam generator tube performance

International Nuclear Information System (INIS)

Tatone, O.S.; Pathania, R.S.

1982-04-01

The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

Assesment of integrity of WWER steam generator tubes

International Nuclear Information System (INIS)

Splichal, K.; Brozova, A.; Zdarek, J.

1992-01-01

Full text: The leak rates measurement project was held to give experimental data enabling the Czechoslovak Atomic Agency Inspection to decree the change in the Technical Specification allowable limit of steam generator activity release on secondary side. The WWER types of nuclear power plants in Czechoslovakia have horizontal steam generators. The tubes studying in frame of the project belong to steam generator WWER- 440 type, the diameter of tube is 16 mm, the wall thickness 1.4 mm. The subject of the project was the measurement of service leak rates of typical in service cracks. Secondary side stress corrosion cracks were determined as the typical crack created in service condition. These cracks were prepared in tubes artificially by exposition in chloride environment accompanied by an internal stress. The experimental device consisted of a pressure vessel connected with pressure water loop, a cooling vessel for leakage medium and a measuring vessel. The leak rates were determined as a slope of plots the leakage volume - time. Inside the pressure vessel the steam generator operation environment was simulated. It means: primary side of tube 12.5 MPa, Z90 deg. C, secondary side -4.6MPa, 250 deg. C, water service quality. We observed reduce of leak rate in course of time in each experiment. We suppose the tubes were stopped up by deposits formed in manufacturing of crack and in experiment. Our opinion has been proved by fractography. Project results in recommendation for in service leak rate limit based on safety factors with respect to critical crack lengths and for determination of tube plugging criteria. (author)

Identification of leaky steam generators by iodine mapping technique and development of tools for cutting of tubes of steam generators of Indian PHWRS

International Nuclear Information System (INIS)

Subba Rao, D.

2006-01-01

Kakrapar Atomic Power Station (2X220 MWe) located in Mandvi Taluka of Surat District in the state of Gujarat is the fifth Nuclear Power Station of the country. It has got an excellent record in the field of operation, safety, public awareness and emergency preparedness. KAPS Unit -1 achieved first criticality in Sep-1992 and was declared for commercial operation in may-1993. KAPS Unit -2 achieved first criticality in Jan-1995 and was declared for commercial operation in Sep-1995. So far station has generated about 30 billion units.Unit-1 achieved 98.4% and was graded as a world's No.1 in year 2002 amongst all CANDU type reactors. KAPS Unit -1 has made another record of operating continuously for more than 300 days in Indian PHWR s operating history. This paper mainly deals with the Indian PHWRs Steam Generators (SG) tube leaks, leaky steam generator identification by Iodine mapping, and development of special tool for cutting, removal and plugging of leaky tubes. These Steam Generators are designed by M/s Kraft Werke Union (KWU) of Siemens Group, West Germany, and Manufactured by M/s ENSA, SPAIN for Unit- 1 and by M/s MAN-GHH, Germany for Unit- 2. First time in October-2002 one of the Steam Generators of Unit-1 developed tube leak. To identify leaky Steam Generator, KAPS has established a method of Iodine mapping. With that the leaky SG was identified in very short time and corrective actions were taken immediately. Total three tube leaks (two in SG-4 of Unit-1 and one in SG-1 of unit-2) were experienced in both Units'. Following observations were made on SG tubes failure: All failures were in cold leg side; All Failures / deterioration locations were in front of main feed water nozzle; All Failures / deterioration locations were observed to be just above tube support plate (TSP) number 4 or 5; Deterioration ( i.e. wall thinning) observed from OD side and these tubes were adjacent to failed tubes; In all the three incidents, failed / deteriorated tubes were

Lightweight, Mesoporous, and Highly Absorptive All-Nanofiber Aerogel for Efficient Solar Steam Generation.

Science.gov (United States)

Jiang, Feng; Liu, He; Li, Yiju; Kuang, Yudi; Xu, Xu; Chen, Chaoji; Huang, Hao; Jia, Chao; Zhao, Xinpeng; Hitz, Emily; Zhou, Yubing; Yang, Ronggui; Cui, Lifeng; Hu, Liangbing

2018-01-10

The global fresh water shortage has driven enormous endeavors in seawater desalination and wastewater purification; among these, solar steam generation is effective in extracting fresh water by efficient utilization of naturally abundant solar energy. For solar steam generation, the primary focus is to design new materials that are biodegradable, sustainable, of low cost, and have high solar steam generation efficiency. Here, we designed a bilayer aerogel structure employing naturally abundant cellulose nanofibrils (CNFs) as basic building blocks to achieve sustainability and biodegradability as well as employing a carbon nanotube (CNT) layer for efficient solar utilization with over 97.5% of light absorbance from 300 to 1200 nm wavelength. The ultralow density (0.0096 g/cm 3 ) of the aerogel ensures that minimal material is required, reducing the production cost while at the same time satisfying the water transport and thermal-insulation requirements due to its highly porous structure (99.4% porosity). Owing to its rationally designed structure and thermal-regulation performance, the bilayer CNF-CNT aerogel exhibits a high solar-energy conversion efficiency of 76.3% and 1.11 kg m -2 h -1 at 1 kW m -2 (1 Sun) solar irradiation, comparable or even higher than most of the reported solar steam generation devices. Therefore, the all-nanofiber aerogel presents a new route for designing biodegradable, sustainable, and scalable solar steam generation devices with superb performance.

Calculation of wastage by small water leaks in sodium heated steam generators

International Nuclear Information System (INIS)

Tregonning, K.

1976-01-01

On the basis of mechanistic arguments it is suggested that the temperature of the wasting surface would provide a single physically meaningful parameter with which to correlate wastage data. A lumped parameter model is developed which predicts reaction temperature as a function of the major variables in the small water leak situation (Leak rate, tube spacing, sodium temperature). The calculated temperatures explain much of the observed behaviour of wastage rate with these variables and compare well with the limited temperature data available. Wastage rates are correlated with predicted temperature on a total activation energy basis. The results are encouraging and a first conservative method for the calculation of wastage by small water leaks in sodium-heated steam generators is produced

Steam generator fitted with a dynamic draining device

International Nuclear Information System (INIS)

Chaix, J.E.

1982-01-01

This generator has, at its upper part, at least one drying structure for holding the water carried with the steam and communicating at its lower part with at least one discharge pipe for draining off the water, each pipe communicating with a dynamic draining device capable of creating a depression in order to suck up the water contained in the drying structure. Application is for pressurized water nuclear reactors [fr

Experience in adjusting of the level regulation system of steam generators of the Rovno NPP

International Nuclear Information System (INIS)

Patselyuk, S.N.; Sokolov, A.G.; Kazakov, V.I.; Dorosh, Yu.A.

1984-01-01

A system of feed water level control in steam generators at the Rovno NPP with WWER-440 reactors which comprises start-up as well as main regulators is described. The start-up regulator (single-pulsed with a signal by the level) keeps the level in the steam generator at loadings up to 30% of the nominal reactor power Nsub(nom.) The main regulator is connected in the three-pulsed circuit and it receives signals by steam and water flow rate and by the level in the steam generator. The main regulator has been started only at loadings above 40% Nsub(nom.). After reconstruction it was used in the 15-100% Nsub(nom.) range. Characteristics of the level control system in the steam generator at perturbations intoduced by the main circulating pump (MCP) and turbine disconnection as well as change in feed water flow rate have been studied. The studies have revealed that the system ensures necessary quality of control in stationary modes. The system operates stably at perturbations of feed water flow rate up to 50% Nsub(nom.). Perturbations by MCP connections and disconnections is most difficult for control system

Acoustic noises of the BOR-60 reactor steam generators when simulating leaks with argon and steam

International Nuclear Information System (INIS)

Sokolov, V.M.; Golushko, V.V.; Afanas'ev, V.A.; Grebenkin, Yu.P.; Muralev, A.B.

1985-01-01

Background acoustic noises of stea generators in different operational regimes and noises of argon and steam small leads (about 0.1 g/s) are studied to determine the possibility of designing the acoustic system for leak detection in sodium-water steamgenerators. Investigations are carried out at the 30 MW micromodule steam generator being in operation at the BOR-60 reactor as well as at the 20 MW tank type steam generator. Immersed ransduceres made of lithium niobate 6 mm in-diameter and waveguide transducers made of a stainless steel in the form of rods 10 mm in-diameter and 500 mm long are used as acoustic monitors. It is shown that the leak noise is more wide-band than the background noise of the steam generator and both high and low frequencies appear in the spectrum. The use of monitors of different types results in similar conslusions inrelation to the character of background noises and leak signals (spectral density, signal to-noise ratio) in the ase of similar bandroidths of the transduceres. A conclusion is made that the change of operational regimes leads to changes of background noise level, which can be close to the reaction of

Frequency and distribution of leakages in steam generators of gas-cooled reactors

International Nuclear Information System (INIS)

Bongratz, R.; Breitbach, G.; Wolters, J.

1988-01-01

In gas cooled reactors with graphitic primary circuit structures - such as HTR, AGR or Magnox - the water ingress is an event of great safety concern. Water or steam entering the primary circuit react with the hot graphite and carbon-oxide and hydrogen are produced. As the most important initiating event a leak in a steam generator must be taken into account. From the safety point of view as well as for availability reasons it is necessary to construct reliable boilers. Thus the occurrence of a boiler leak should be a rare event. In the context of a probabilistic safety study for an HTR-Project much effort was invested to get information about the frequency and the size distribution of tube failures in steam generators of gas cooled reactors. The main data base was the boiler tube failure statistics of United Kingdom gas cooled reactors. The data were selected and applied to a modern HTR steam generator design. A review of the data showed that the failure frequency is not connected with the load level (pressures, temperatures) or with the geometric size of the heating surface of the boiler. Design, construction, fabrication, examination and operation conditions have the greatest influence an the failure frequency but they are practically not to be quantified. The typical leak develops from smallest size. By erosion effects of the entering water or steam it is enlarged to perhaps some mm 2 , then usually it is detected by moisture monitors. Sudden tube breaks were not reported in the investigated period. As a rule boiler leaks in gas cooled reactors are much more, rare then leaks in steam generators of light water reactors and fossil fired boilers. (author)

Some possible causes and probability of leakages in LMFBR steam generators

International Nuclear Information System (INIS)

Bolt, P.R.

1984-01-01

Relevant operational experience with steam generators for process and conventional plant and thermal and fast reactors is reviewed. Possible causes of water/steam leakages into sodium/gas are identified and data is given on the conditions necessary for failure, leakage probability and type of leakage path. (author)

Operational control and maintenance integrity of typical and atypical coil tube steam generating systems

Energy Technology Data Exchange (ETDEWEB)

Beardwood, E.S.

1999-07-01

Coil tube steam generators are low water volume to boiler horsepower (bhp) rating, rapid steaming units which occupy substantially less space per boiler horsepower than equivalent conventional tire tube and water tube boilers. These units can be retrofitted into existing steam systems with relative ease and are more efficient than the generators they replace. During the early 1970's they became a popular choice for steam generation in commercial, institutional and light to medium industrial applications. Although these boiler designs do not require skilled or certified operators, an appreciation for a number of the operational conditions that result in lower unscheduled maintenance, increased reliability and availability cycles would be beneficial to facility owners, managers, and operators. Conditions which afford lower operating and maintenance costs will be discussed from a practical point of view. An overview of boiler design and operation is also included. Pitfalls are provided for operational and idle conditions. Water treatment application, as well as steam system operations not conducive to maintaining long term system integrity; with resolutions, will be addressed.

Dynamic modeling and simulation of EBR-II steam generator system

International Nuclear Information System (INIS)

Berkan, R.C.; Upadhyaya, B.R.

1989-01-01

This paper presents a low order dynamic model of the Experimental breeder Reactor-II (EBR-II) steam generator system. The model development includes the application of energy, mass and momentum balance equations in state-space form. The model also includes a three-element controller for the drum water level control problem. The simulation results for low-level perturbations exhibit the inherently stable characteristics of the steam generator. The predictions of test transients also verify the consistency of this low order model

Corrosion of PWR steam generators

International Nuclear Information System (INIS)

Garnsey, R.

1979-01-01

Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

Digital control system of a steam generator water level by LQG optimal method

International Nuclear Information System (INIS)

Lee, Yoon Joon

1993-01-01

A digital control system for the steam generator water level control is developed using LQG optimal design method. To describe the more realistic situaton, a feedwater valve actuator is assumed to be of the first order lagger and is included in the overall control system. By composing the digital control circuit in such a way that the overall control system consists of two sub-systems of feedwater station and feedback loop digital controller, the design procedure is divided into two independent steps. The feedwater station system is described in the error dynamics of an ordinary regulator system. The optimal gains are obtained by LQ method which imposes the constraints of the feedwater valve motion as well as on the output deviations. Developed also is a Kalman observer on account of the flow measurement uncertainty at low power. Then a digital controller on the feedback loop is designed so that the system maintains the same stability margins for all power ranges. The simulation results show thst the optimal digital system has a good control characteristics despite the adverse dynamics of a steam generator at low power. (Author)

Current Status on the Development of a Double Wall Tube Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Nam, Ho Yun; Choi, Byoung Hae; Kim, Jong Man; Kim, Byung Ho

2007-12-15

A fast reactor, which uses sodium as a coolant, has a lot of merits as a next generation nuclear reactor. However, the possibility of a sodium-water reaction occurrence hinders the commercialization of this reactor. As one way to improve the reliability of a steam generator, a double-wall tube steam generator is being developed in GEN-4 program. In this report, the current state of the technical developments for a double-wall tube steam generator are reviewed and a future plan for the development of a double-wall tube steam generator is established. The current focuses of this research are an improvement of the heat transfer capability for a double-wall tube and the development of a proper leak detection method for the failure of a double-wall tube during a reactor operation. The ideal goal is an on-line leak detection of a double wall tube to prevent the sodium-water reaction. However, such a method is not developed as yet. An alternative method is being used to improve the reliability of a steam generator by performing a non-destructive test of a double wall tube during the refueling period of a reactor. In this method a straight double wall tube is employed to perform this test easily, but has a difficulty regarding an absorption of a thermal expansion of the used materials. If an on-line leak detection method is developed, the demerits of a straight double-wall tube are avoided by using a helical type double-wall tube, and the probability of a sodium-water reaction can be reduced to a level less than the design-based accident.

Thermal-hydraulics in recirculating steam generators

International Nuclear Information System (INIS)

Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

1981-04-01

This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

International Nuclear Information System (INIS)

Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo

2016-01-01

Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate

Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

Energy Technology Data Exchange (ETDEWEB)

Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate.

Strategy for assessment of WWER steam generator tube integrity. Report prepared within the framework of the coordinated research project on verification of WWER steam generator tube integrity

International Nuclear Information System (INIS)

2007-12-01

Steam generator heat exchanger tube degradations happen in WWER Nuclear Power Plant (NPP). The situation varies from country to country and from NPP to NPP. More severe degradation is observed in WWER-1000 NPPs than in case of WWER-440s. The reasons for these differences could be, among others, differences in heat exchanger tube material (chemical composition, microstructure, residual stresses), in thermal and mechanical loadings, as well as differences in water chemistry. However, WWER steam generators had not been designed for eddy current testing which is the usual testing method in steam generators of western PWRs. Moreover, their supplier provided neither adequate methodology and criteria nor equipment for planning and implementing In-Service Inspection (ISI). Consequently, WWER steam generator ISI infrastructure was established with delay. Even today, there are still big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment (plugging criteria for defective tubes vary from 40 to 90% wall thickness degradation). Recognizing this situation, the WWER operating countries expressed their need for a joint effort to develop methodology to establish reasonable commonly accepted integrity assessment criteria for the heat exchanger tubes. The IAEA's programme related to steam generator life management is embedded into the systematic activity of its Technical Working Group on Life Management of Nuclear Power Plants (TWG-LMNPP). Under the advice of the TWG-LMNPP, an IAEA coordinated research project (CRP) on Verification of WWER Steam Generator Tube Integrity was launched in 2001. It was completed in 2005. Thirteen organizations involved in in-service inspection of steam generators in WWER operating countries participated: Croatia, Czech Republic, Finland, France, Hungary, Russian Federation, Slovakia, Spain, Ukraine, and the USA. The overall objective was to

Design and manufacture of steam generators for replacement

International Nuclear Information System (INIS)

Hirano, Hiroshi; Kuri, Syuhei

1995-01-01

The basic specification of the steam generators for replacement as heat exchangers (the pressure, temperature, flow rate and thermal output on primary and secondary sides) is set same as that of steam generators before replacement, but the latest design reflecting the operation experience obtained so far and taking the countermeasures for preventing heating tube damage in it is adopted, such as the heating tubes made of TT 690 alloy, the tube support plates with four-lobe shape tube holes made of stainless steel, the stainless steel rest fittings of three in one set and so on. After the heating tube break accident in Mihama No. 2 plant, the quality control was further strengthened. The comparison of the specifications of the steam generators of respective plants before and after the replacement is shown. The main objective of improving steam generators is the heightening of the reliability of heating tubes against intergranular attack and primary water stress corrosion cracking. The improvements of heating tube material, tube support plate material, secondary side heat flow, the shape of tube holes of tube support plates, the method of expanding heating tubes, and vibration-controlling fittings are explained. As to the manufacturing procedure and quality control, the manufacture of raw materials, the build-up welding of tube plates, the manufacture of lower half shell plates, the tube hole making of support plates, the insection of outer cylinder, flow rate distribution plate. Support plates and heating tubes, the sealing welding and expanding of heating tubes, the fixing of rest fittings, the manufacture and fixing of water chamber cover, the manufacture of upper half shell, the fixing of parts inside it, the final joint and inspection are described. (K.I.)

Two-dimensional modeling of water spray cooling in superheated steam

Directory of Open Access Journals (Sweden)

Ebrahimian Vahid

2008-01-01

Full Text Available Spray cooling of the superheated steam occurs with the interaction of many complex physical processes, such as initial droplet formation, collision, coalescence, secondary break up, evaporation, turbulence generation, and modulation, as well as turbulent mixing, heat, mass and momentum transfer in a highly non-uniform two-phase environment. While it is extremely difficult to systematically study particular effects in this complex interaction in a well defined physical experiment, the interaction is well suited for numerical studies based on advanced detailed models of all the processes involved. This paper presents results of such a numerical experiment. Cooling of the superheated steam can be applied in order to decrease the temperature of superheated steam in power plants. By spraying the cooling water into the superheated steam, the temperature of the superheated steam can be controlled. In this work, water spray cooling was modeled to investigate the influences of the droplet size, injected velocity, the pressure and velocity of the superheated steam on the evaporation of the cooling water. The results show that by increasing the diameter of the droplets, the pressure and velocity of the superheated steam, the amount of evaporation of cooling water increases. .

Development of active acoustic method for water leak detection of LMFBR steam generators

International Nuclear Information System (INIS)

Kumagai, Hiromichi; Yoshida, Kazuo; Kinoshita, Izumi

2001-01-01

In order to prevent the expansion of tube damage and to maintain structural integrity in the steam generators (SGs) of fast breeder reactors (FBRs), it is necessary to detect precisely and immediately the leakage of water from heat transfer tubes. Therefore, an active acoustic method, which detects the sound attenuation due to bubbles generated in the sodium-water reactions, is being developed. In this study, in order to evaluate the detection sensitivity of the active method, the signal processing methods for emitter and receiver and the detection method for leakage are investigated experimentally. In-water experiments performed by using an SG full-sector model that simulates the actual SGs. As an experimental result, the received sound attenuation for 10s was more than 10dB from air bubble injection when injected bubble of 10 l/s (equivalence water leak rate about 10 g/s.) The attenuation of sound are least affected by bubble injection position of heat transfer tubes bunch department. It is clarified that the background noise hardly influenced water leak detection performance as a result of having examined influence of background noise. (author)

Steam generator life cycle management: Ontario Power Generation (OPG) experience

International Nuclear Information System (INIS)

Maruska, C.C.

2002-01-01

A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

Fluidelastic instability analysis of steam generator U-tubes at antivibration bar-inactive modes

International Nuclear Information System (INIS)

Lee, S.K.; Jo, J.C.

1995-01-01

This paper presents the results of thermal-hydraulic and fluidelastic U-tube instability analyses performed for the vertical type pressurized water reactor (PWR) steam generator model being employed at Kori units 2, 3 and 4, and Yonggwang units 1 and 2 in Korea. The thermal-hydraulic analysis for providing the detailed three-dimensional two-phase flow field in the secondary side of the steam generator was accomplished using the ATHOS3 steam generator thermal-hydraulic analysis code. The UTVA2 code designed for calculating both the free vibration responses and fluidelastic stability ratio of a specific U-tube under consideration was used to assess the potential for fluidelastic instability of the steam generator U-tubes at various conditions of antivibration bar (AVB)-inactive modes. The results of the fluidelastic instability analysis were discussed in comparison with those obtained for the steam generator U-tubes at AVB-active mode

Non-polluting steam generators with fluidized-bed furnaces

Energy Technology Data Exchange (ETDEWEB)

Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

1979-07-01

The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

Sludge cleaning in the steam generators: sludge Lancing e IBL

International Nuclear Information System (INIS)

Montoro, E.; Gonzalez, S.; Calderon, N.

2013-01-01

IBERDROLA Engineering and Construction has echoed the need for plants to remove oxide deposits (sludge) located on the secondary side, on the bottom plate and into the tube bundle steam steam generators. Therefore, and with its partner SAVAC SRA has developed a specific system consisting of applying a capillary water at very high pressure applied directly to the location of these oxides. (Author)

Facility to separate water and steam

International Nuclear Information System (INIS)

Loesel, G.

1977-01-01

The water/steam mixture from the pressure vessel e.g. of a BWR is separated by means of centrifugal separators untilizing the natural separation of steam. The steam is supplied to a steam drying vessel and the water to a water collecting tank. These vessels may be combined to a common vessel or connected through additional pipes. From the water collecting tank, arranged below the steam dryer, a feedwater pipe runs back to the pressure vessel. By construction out of individual components cleaning, decontamination, and operating control are essentially simplified. (RW) 891 RW [de

CAREM-25 Steam Generator Stability Analysis

International Nuclear Information System (INIS)

Rabiti, A.; Delmastro, D.

2003-01-01

In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

Life extension and replacement management for RAPS type steam generators

International Nuclear Information System (INIS)

Arya, R.C.; Rastogi, A.K.

1996-01-01

The steam generating equipment in first four units of Indian PHWRs Rajasthan Atomic Power Station (RAPS) 1-2 and Madras Atomic Power Station (MAPS) 1-2 are hairpin type and comprise of eight boiler assemblies. Each assembly consists of identical, single pass, inverted and vertical hairpin heat exchangers (10 for RAPS and 11 for MAPS) containing 195 monel-400 U tubes of 12.7 mm dia x 1.242 mm thick. The hot heavy water flows through these tubes and imparts heat to feed, light demineralized water entering the shell at the bottom of preheat leg. The heat is generated on the outer surface of the tubes. Details of studies carried out for life extension and replacement management for RAPS type steam generators are given. 1 fig., 5 tabs

Tachometric flowmeters for measuring circulation water parameters in steam generators of the NPPs running on pressurized water reactors