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Sample records for steam generator water

  1. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  2. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  3. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  4. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  5. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  6. Method for steam generator water level measurement

    International Nuclear Information System (INIS)

    Srinivasan, J.S.

    1991-01-01

    This paper describes a nuclear power plant, a method of controlling the steam generator water level, wherein the steam generator has an upper level tap corresponding to an upper level, a lower level, a riser positioned between the lower and upper taps, and level sensor means for indicating water level between a first range limit and a second range limit, the sensor means being connected to at least the lower tap. It comprises: calculating a measure of velocity head at about the lower level tap; calculating a measure of full water level as the upper level less the measure of velocity head; calibrating the level sensor means to provide an output at the first limit corresponding to an input thereto representative of the measure of full level; calculating a high level setpoint equal to the level of the riser less a bias amount which is a function of the position of the riser relative to the span between the taps; and controlling the water level when the sensor means indicates that the high level setpoint has been reached

  7. Condensation induced water hammer in steam generators

    International Nuclear Information System (INIS)

    Jones, O.C. Jr.; Saha, P.; Wu, B.J.C.; Ginsberg, T.

    1979-06-01

    The case of condensation induced water hammer in nuclear steam generators is summarized, including both feed ring-type and economizer-type geometries. A slug impact model is described and used to demonstrate the parametric dependence of the impact pressures on heat transfer rates, initial pressures, and relative initial slug and void lengths. The results of the parametric study are related also to the economizer geometry and a suggested alternative model is presented. The importance of concerns regarding attenuation of shocks in two-phase media is delineated, and a simple experiment is described which was used to determine negligible attenuation within the accuracy of the experiment for void fractions up to over 30% in bubbly and slug flows

  8. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  9. Clinch river breeder reactor plant steam generator water quality

    International Nuclear Information System (INIS)

    Van Hoesen, D.; Lowe, P.A.

    1975-01-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: 1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; 2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and 3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present

  10. Clinch river breeder reactor plant steam generator water quality

    Energy Technology Data Exchange (ETDEWEB)

    Van Hoesen, D; Lowe, P A

    1975-07-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: (1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; (2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and (3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present.

  11. Wastage of Steam Generator Tubes by Sodium-Water Reaction

    International Nuclear Information System (INIS)

    Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

    2010-01-01

    The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

  12. Steam Generator Owners Group PWR secondary water chemistry guidelines

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Green, S.J.

    1985-01-01

    In 1981 the Steam Generator Owners Group (SGOG), a group of domestic and foreign pressurized water reactor (PWR) owners, developed and issued the PWR secondary water chemistry guidelines. The guidelines were prepared in response to the growing recognition that a majority of the problems causing reduced steam generator reliability (e.g., denting, wasteage, pitting, etc.) were related to secondary (steam) side water purity. The guidelines were subsequently issued as an Electric Power Research Institute (EPRI) report. In 1984 they were revised to reflect industry experience in adopting the original issuance and to incorporate new information on causes of corrosion damage. The guidelines have been endorsed and their adoption recommended by the SGOG

  13. Pressurized-water coolant nuclear reactor steam generator

    International Nuclear Information System (INIS)

    Mayer, H.; Schroder, H.J.

    1975-01-01

    A description is given of a pressurized-water coolant nuclear reactor steam generator having a vertical housing for the steam generating water and containing an upstanding heat exchanger to which the pressurized-water coolant passes and which is radially surrounded by a guide jacket supporting a water separator on its top. By thermosiphon action the steam generating water flows upward through and around the heat exchanger within the guide chamber to the latter's top from which it flows radially outwardly and downwardly through a down draft space formed between the outside of the jacket and the housing. The water separator discharges separated water downwardly. The housing has a feedwater inlet opening adjacent to the lower portion of the heat exchanger, providing preheating of the introduced feedwater. This preheated feedwater is conveyed by a duct upwardly to a location where it mixes with the water discharged from the water separator

  14. Steam generators in indirect-cycle water-cooled reactors

    International Nuclear Information System (INIS)

    Fajeau, M.

    1976-01-01

    In the indirect cycle water-cooled nuclear reactors, the steam generators are placed between the primary circuit and the turbine. They act both as an energy transmitter and as a leaktigh barrier against fission or corrosion products. Their study is thus very important from a performance and reliability point of view. Two main types are presented here: the U-tube and the once-through steam generators [fr

  15. A Receding Horizon Controller for the Steam Generator Water Level

    International Nuclear Information System (INIS)

    Na, Man Gyun; Lee, Yoon Joon

    2003-01-01

    In this work, the receding horizon control method was used to control the water level of nuclear steam generators and applied to two linear models and also a nonlinear model of steam generators. A receding horizon control method is to solve an optimization problem for finite future steps at current time and to implement the first optimal control input as the current control input. The procedure is then repeated at each subsequent instant. The dynamics of steam generators is very different according to power levels. The receding horizon controller is designed by using a reduced linear steam generator model fixed over a certain power range and applied to a Westinghouse-type (U-tube recirculating type) nuclear steam generator. The proposed controller designed at a fixed power level shows good performance for any other power level within this power range. The steam generator shows actually nonlinear characteristics. Therefore, the proposed algorithm is implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also shows good responses

  16. Water leak detection in steam generator of SUPER PHENIX

    International Nuclear Information System (INIS)

    Brunet, M.; Garnaud, P.; Ghaleb, D.; Kong, N.

    1988-01-01

    With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the SUPER PHENIX, three teams work in [20-100 kHz] and CEA/STA* [50-300 kHz]. The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. (author)

  17. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1985-01-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It discusses the third, and final, year's work on an NRC-funded project examining diagnostic instrumentation in water reactors. The first two years were broad in coverage, concentrating on anticipatory measurements for detection of potential problems in both pressurized- and boiling-water reactors, with recommendations for areas of further study. One of these areas, the early detection of small steam tube leaks in PWRs, formed the basis of study for the last year of the project. Four tasks are addressed in this study of the detection of steam tube leaks. (1) Determination of which physical parameters indicate the onset of steam generator tube leaks. (2) Establishing performance goals for diagnostic instruments which could be used for early detection of steam generator tube leaks. (3) Defining the diagnostic instrumentation and their location which satisfy Items 1 and 2 above. (4) Assessing the need for diagnostic data processing and display. Parameters are identified, performance goals established, and sensor types and locations are specified in the report, with emphasis on the use of existing instrumentation with a minimum of retrofitting. A simple algorithm is developed which yields the leak rate as a function of known or measurable quantities. The conclusion is that leak rates of less than one-tenth gram per second should be detectable with existing instrumentation. (orig./HP)

  18. The steam generating heavy water reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    A review is presented on the evolution of the SGHWR concept by the United Kingdom Atomic Energy Authority and the production of early commercial designs, together with later development by the Design and Construction Companies. This is followed by a description of the current commercial design. Possible future developments are suggested. The many advantageous features of the concept are mentioned with a view to supporting optimism for the future of the system. Headings include the following: safety criteria and risk assessment; emergency core cooling system design and development; protective systems; reactor coolant system; reactivity control; off-load refuelling; pressure containment; 'fence' header coolant circuit design; feed water injection; continuous spray cooling; low pressure cooling systems for residual heat removal during refuelling; high pressure cooling system for guaranteed feed water supply; auxiliary systems; structural materials; calandria and neutron shields; fuel element development; alternative loop circuit design; future developments (use of hydraulic diodes to provide a substantial reverse flow resistance by the generation of a vortex; multi-drum and multi-pump schemes; refuelling alternatives; coolant circuit inversion; use of superheat channels). (U.K.)

  19. Steam generator for a pressurized-water coolant nuclear reactor

    International Nuclear Information System (INIS)

    Schroeder, H.J.; Berger, W.

    1975-01-01

    A description is given of a steam generator which has a vertical cylindrical housing having a steam output outlet, a horizontal tube sheet closing the lower end of this housing, and an inverted U-shaped tube bundle inside of the housing and having vertical inlet and outlet legs with their ends mounted in the tube sheet. Beneath the tube sheet there are inlet and outlet manifolds for the respective ends of the tube bundle so that pressurized-water coolant from a pressurized-water coolant nuclear reactor can be circulated through the tube bundle

  20. The Steam Generating Heavy Water Reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    An account is given of the SGHWR, the prototype of which was built by the United Kingdom Atomic Energy Authority at Winfrith, under the following headings: Introduction; origin of the SGHWR concept; conceptual design (choice of reactor type, steam cycle, reactor coolant system, nuclear behaviour, fuel design, core design, and protective, auxiliary and containment systems); operation and control (integrity of core cooling, reactivity control, power trimming, long term reactivity control, xenon override, load following, power shaping, spatial stability control, void coefficient); protective systems (breached coolant circuit trip, intact coolant circuits trip, power set-back trip); dynamic characteristics; reactor control; station control (decoupled control system, coupled control system, rate of response); Winfrith prototype (design and safety philosophy, conceptual features and parameters, reactor coolant system, protective systems, emergency core cooling, core structure, fuel design, vented containment). (U.K.)

  1. Acoustic detection for water/steam leak from a tube of LMFBR steam generator

    International Nuclear Information System (INIS)

    Sonoda, Masataka; Shindo, Yoshihisa

    1989-01-01

    Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

  2. Observations on steam generator water hammer

    International Nuclear Information System (INIS)

    Hildebrandt, P.C.

    1979-01-01

    The present state of understanding of water hammer phenomena apparently does not permit analytically predicting the occurrence or consequence of water hammer, with any confidence, or conclusively evaluating the benefit associated with any particular action taken to ameliorate an existing or potential water hammer problem. Features or fixes are incorporated based on overwhelming the problem, and trial and error

  3. Graphite-water steam-generating reactor in the USSR

    Energy Technology Data Exchange (ETDEWEB)

    Dollezhal, N A [AN SSSR, Moscow

    1981-10-01

    One of the types of power reactor used in the USSR is the graphite-water steam-generating reactor RBMK. This produces saturated steam at a pressure of 7MPa. Reactors giving 1GWe each have been installed at the Leningrad, Kursk, Chernobyl and other power stations. Further stations using reactors of this type are being built. A description is given of the fuel element design, and of the layout of the plant. The main characteristics of RBMK reactors using fuel of rated and higher enrichment are listed.

  4. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  5. Some problems of leaks in sodium-water steam generator

    International Nuclear Information System (INIS)

    Kozlov, F.A.; Sergeev, G.V.; Sednev, A.R.; Makarov, V.M.

    1976-01-01

    The paper contains data on wastage of steam generator structural materials and high-nickel alloys in the zone of water leakage into sodium as well as investigation results for self-enlargement of water leaks into sodium through defects in these materials. It is shown that the rate of material damage in the zone of sodium-water reaction and in the channel with water leaking-out decreases with increasing nickel content in steels and strongly depends on sodium temperature. The paper presents experimentally obtained dependences of leakage self-enlargement rates on sodium temperature and leakage size

  6. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1984-11-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It identifies physical parameters, establishes instrumentation performance goals, and specifies sensor types and locations. It presents a simple algorithm that yields the leak rate as a function of known or measurable quantities. Leak rates of less than one-tenth gram per second should be detectable with existing instrumentation

  7. Water leak detection in steam generator of Super Phenix

    International Nuclear Information System (INIS)

    Kong, N.; Brunet, M.; Garnaud, P.; Ghaleb, D.

    1990-01-01

    With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the Super Phenix, three teams work in parallel in complementary frequency bands: EDF (0-20 kHz), CEA/SPCI (20-100 kHz) and CEA/STA (50-300 kHz). The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. 5 refs, 6 figs, 1 tab

  8. Innovated feed water distributing system of VVER steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Sousek, P.; Simo, T.; Lehota, M.; Lipka, J.; Slugen, V.

    2000-01-01

    Defects in feed water distributing system due to corrosion-erosion effects have been observed at many VVER 440 steam generators (SG). Therefore analysis of defects origin and consequently design development and testing of a new feed water distributing system were performed. System tests in-situ supported by calculations and comparison of measured and calculated data were focused on demonstration of long term reliable operation, definition of water flow and water chemical characteristics at the SG secondary side and their measurements and study of dynamic characteristics needed for the innovated feed water distributing system seismic features approval. The innovated feed water distributing system was installed in the SGs of two VVER units already. (author)

  9. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  10. Energy balance and flow in steam generator part with sodium-water reaction

    International Nuclear Information System (INIS)

    Matal, O.

    1980-01-01

    Relations were derived for the calculation of heat liberated during the sodium water reaction in a tube failure in different parts of a steam generator. The results are graphically shown in i-T diagrams. Heat removal is described from the reaction zone to water and steam in undisturbed tubes and to the steam generator metal structure. (author)

  11. Influence of sodium water reaction on MONJU steam generator

    International Nuclear Information System (INIS)

    Takahashi, T.; Ohmori, Y.; Hoshi, Y.

    1984-01-01

    Despite the strenuous efforts improving the reliability of steam generators, it is required to ascertain the safe shutdown at Design Basis Leak and also to take the necessary actions to minimize the plant damage for more realistic small leaks. The process of Monju DBL selection and its supporting R and D works are included in this paper, together with the evaluation of system and critical components in direct connection with DBL. The detail plant shutdown procedures (including auxiliary system sequential action) at the time of water leaks are also explained. (author)

  12. Twin header bore welded steam generator for pressurized water reactors

    International Nuclear Information System (INIS)

    Davies, R.J.; Hirst, B.

    1979-01-01

    A description is given of a pressurized water reactor (PWR) steam generator concept, several examples of which have been in service for up to fourteen years. Details are given of the highly successful service record of this equipment and the features which have been incorporated to minimize corrosion and deposition pockets. The design employs a vertical U tube bundle carried off two horizontal headers to which the tubes are welded by the Foster Wheeler Power Products (FWPP) bore welding process. The factors to be considered in uprating the design to meet the current operating conditions for a 1000 MW unit are discussed. (author)

  13. Water level control for a nuclear steam generator

    International Nuclear Information System (INIS)

    Wen Tan

    2011-01-01

    Research highlights: → A water level control system for a nuclear steam generator (SG) is proposed. → The parameters of the control system are directly related to those of the plant model thus scheduling is easy to implement in practice. → The proposed gain-scheduled controller can achieve good performance at both low and high power levels. - Abstract: A water level control system for a nuclear steam generator (SG) is proposed. The control system consists of a feedback controller and a feedforward controller. The feedback controller is of first order, the feedforward controller is of second order, and parameters of the two controllers are directly related to the parameters of plant model thus scheduling is easy to implement in practice. Robustness and performance of the feedback and the feedforward controllers are analyzed in details and tuning of the two parameters of the controllers are discussed. Comparisons among a single robust controller, a multi-model controller and a gain-scheduled controller are studied. It is shown that the proposed gain-scheduled controller can achieve good performance at both low and high power levels.

  14. Steam generators of Phenix: Measurement of the hydrogen concentration in sodium for detecting water leaks in the steam generator tubes

    International Nuclear Information System (INIS)

    Cambillard, E.; Lacroix, A.; Langlois, J.; Viala, J.

    1975-01-01

    The Phenix secondary circuits are provided with measurement systems of hydrogen concentration in sodium, that allow for the detection of possible water leaks in steam generators and the location of a faulty module. A measurement device consists of : a detector with nickel membranes of 0, 3 mm wall thickness, an ion pump with a 200 l/s flow rate, a quadrupole mass spectrometer and a calibrated hydrogen leak. The temperature correction is made automatically. The main tests carried out on the leak detection systems are reported. Since the first system operation (October 24, 1973), the measurements allowed us to obtain the hydrogen diffusion rates through the steam generator tube walls. (author)

  15. The temperature control and water quality regulation for steam generator secondary side hydrostatic test

    International Nuclear Information System (INIS)

    Xiao Bo; Liu Dongyong

    2014-01-01

    The secondary side hydrostatic test for the steam generator of M310 unit is to verify the pressure tightness of steam generator secondary side tube sheet and related systems. As for the importance of the steam generator, the water temperature and water quality of hydrostatic test has strict requirements. The discussion on the water temperature control and water quality regulation for the secondary loop hydrostatic test of Fuqing Unit 1 contribute greatly to the guiding work for the preparation of the steam generator pressure test for M310 unit. (authors)

  16. Steam generator tube failures: experience with water-cooled nuclear power reactors during 1976

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1978-02-01

    A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author)

  17. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  18. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  19. Process for superheating the steam generated by a light water nuclear reactor

    International Nuclear Information System (INIS)

    Vakil, H.B.; Brown, D.H.

    1976-01-01

    A process is submitted for superheating the pressurised steam generated in a light water nuclear reactor in which the steam is brought to 340 0 C at least. This superheated steam is used to operate a turbo-generator unit. The characteristic of the process is that an exothermal chemical reaction is used to generate the heat utilised during the superheating stage. The chemical reaction is a mechanisation, oxidation-reduction or hydrogenation reaction [fr

  20. Device indicating start of steam or water reaction with sodium and damage of steam generator heat exchange tube wall

    International Nuclear Information System (INIS)

    Jung, J.; Sobotka, J.

    1984-01-01

    Eddy currents induced by the alternating current of an exciting coil in the vicinity of steam or water leakage are used for indication. The coil is supplied from a power amplifier whose input is connected to an exciting generator by two measuring coils connected across each other. Their voltage is applied to a differential amplifier with an indicator. The equipment may be used for steam generators of nuclear power plants with sodium cooled reactors. (E.F.)

  1. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  2. Structural analysis of steam generator internals following feed water main steam line break: DLF approach

    International Nuclear Information System (INIS)

    Bhasin, Vivek; Kushwaha, H.S.; Mahajan, S.C.; Kakodkar, A.

    1993-01-01

    In order to evaluate the possible release of radioactivity in extreme events, some postulated accidents are analysed and studied during the design stage of Steam Generator (SG). Among the various accidents postulated, the most important are Feed Water Line Break (FWLB) and Main Steam Line Break (MSLB). This report concerns with dynamic structural analysis of SG internals following FWLB/MSLB. The pressure/drag-force time histories considered were corresponding to the conditions leading to the accident of maximum potential. The SG internals were analysed using two approaches of structural dynamics. In first approach simplified DLF method was adopted. This method yields an upper bound values of stresses and deflection. In the second approach time history analysis by Mode Superposition Technique was adopted. This approach gives more realistic results. The structure was qualified as per ASME B and PV Code SecIII NB. It was concluded that in all the components except perforated flow distribution plate, the stress values based on elastic analysis are within the limits specified by ASME Code. In case of perforated flow distribution plate during the MSLB transient the stress values based on elastic analysis are higher than the ASME Code limits. Therefore, its limit load analysis had to be done. Finally, the collapse pressure evaluated using limit load analysis was shown to be within the limits of ASME B and PV Code SecIII Nb. (author). 31 refs., 94 figs., 16 tabs

  3. Sodium-water reaction studies for MONJU steam generators

    International Nuclear Information System (INIS)

    Hori, M.; Sato, M.; Nei, H.; Harasaki, T.; Hishida, M.; Saito, T.

    1975-01-01

    The R and D results of the PNC's sodium-water reaction project are reviewed. The purposes of the project with the specific object for each test rig and computer code are given. The test items which should be investigated for the safety evaluation of the MONJU steam generators are discussed, and the status of the PNC's work on each item is described. The results on the small-leak wastage measurement are shown and the improved experimental equations to predict the wastage rate from the leak rate and the sodium temperature are given. The preliminary results on the wastage of tube bundle in the intermediate leak range are shown. The depth and the area of the wastage and also the wastage rate for each tube are shown graphically. The measured peak value of the initial pressure spike for the large leak is shown. The scatter of the data and its causes are discussed. The bubble growth rate estimated from the void probe measurement is presented. The results of the simulation experiment on the pressure wave propagation to the secondary circuit are given, comparing them with the prediction by the one-dimensional computer codes SWAC-5K and SWAC-5H. (author)

  4. Sodium-water reaction studies for MONJU steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Hori, M; Sato, M; Nei, H; Harasaki, T; Hishida, M; Saito, T

    1975-07-01

    The R and D results of the PNC's sodium-water reaction project are reviewed. The purposes of the project with the specific object for each test rig and computer code are given. The test items which should be investigated for the safety evaluation of the MONJU steam generators are discussed, and the status of the PNC's work on each item is described. The results on the small-leak wastage measurement are shown and the improved experimental equations to predict the wastage rate from the leak rate and the sodium temperature are given. The preliminary results on the wastage of tube bundle in the intermediate leak range are shown. The depth and the area of the wastage and also the wastage rate for each tube are shown graphically. The measured peak value of the initial pressure spike for the large leak is shown. The scatter of the data and its causes are discussed. The bubble growth rate estimated from the void probe measurement is presented. The results of the simulation experiment on the pressure wave propagation to the secondary circuit are given, comparing them with the prediction by the one-dimensional computer codes SWAC-5K and SWAC-5H. (author)

  5. Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

    Energy Technology Data Exchange (ETDEWEB)

    Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H. [KHNP CRI, Daejeon (Korea, Republic of)

    2016-10-15

    Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH{sub T} was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle.

  6. Effects of Chemistry Parameters of Primary Water affecting Leakage of Steam Generator Tube Cracks

    International Nuclear Information System (INIS)

    Shin, D. M.; Cho, N. C.; Kang, Y. S.; Lee, K. H.

    2016-01-01

    Degradation of steam generator (SG) tubes can affect pressure boundary tightness. As a defense-in-depth measure, primary to secondary leak monitoring program for steam generators is implemented, and operation is allowed under leakage limits in nuclear power plants. Chemistry parameters that affect steam generator tube leakage due to primary water stress corrosion cracking (PWSCC) are investigated in this study. Tube sleeves were installed to inhibit leakage and improve tube integrity as a part of maintenance methods. Steam generators occurred small leak during operation have been replaced with new steam generators according to plant maintenance strategies. The correlations between steam generator leakage and chemistry parameters are presented. Effects of primary water chemistry parameters on leakage from tube cracks were investigated for the steam generators experiencing small leak. Unit A experienced small leakage from steam generator tubes in the end of operation cycle. It was concluded that increased solubility of oxides due to high pHT could make leakage paths, and low boron concentration lead to less blockage in cracks. Increased dissolved hydrogen may retard crack propagations, but it did not reduce leak rate of the leaking steam generator. In order to inhibit and reduce leakage, pH_T was controlled by servicing cation bed operation. The test results of decreasing pHT indicate low pHT can reduce leak rate of PWSCC cracks in the end of cycle

  7. Modeling of soluble impurities distribution in the steam generator secondary water

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Simo, T. [Energovyzkum s.r.o., Brno (Switzerland); Kucak, L.; Urban, F. [Slovak Technical Univ., Bratislava (Slovakia)

    1997-12-31

    A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.

  8. Modeling of soluble impurities distribution in the steam generator secondary water

    International Nuclear Information System (INIS)

    Matal, O.; Simo, T.; Kucak, L.; Urban, F.

    1997-01-01

    A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.)

  9. Modeling of soluble impurities distribution in the steam generator secondary water

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O; Simo, T [Energovyzkum s.r.o., Brno (Switzerland); Kucak, L; Urban, F [Slovak Technical Univ., Bratislava (Slovakia)

    1998-12-31

    A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.

  10. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  11. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  12. Direct measurements of secondary water inventory of steam generator PGV-213 in operation

    Energy Technology Data Exchange (ETDEWEB)

    Tarankov, G.A.; Trunov, N.B.; Dranchenko, B.N.; Kamiagin, W.W. [OKB Gidropress (Russian Federation)

    1997-12-31

    Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

  13. Direct measurements of secondary water inventory of steam generator PGV-213 in operation

    Energy Technology Data Exchange (ETDEWEB)

    Tarankov, G A; Trunov, N B; Dranchenko, B N; Kamiagin, W W [OKB Gidropress (Russian Federation)

    1998-12-31

    Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

  14. The secondary water chemistry and its quality specification of PWR steam generators

    International Nuclear Information System (INIS)

    Zhang Guiqin.

    1984-01-01

    Reasonably organizing the secondary water chemistry of a steam generator is of great importance for improving thermal-hydraulic characteristics and avoiding or alleviating probability of its internals failures by corrosion. In this paper emphasis is put on importance and task of the secondary water chemistry, the meaning and the control demand for feedwater and boiler water specification. At the same time, the current situation on the secondary water chemistry of PWR steam generators is reviewed generally. (Author)

  15. Specific features of emergency processes associated with water leacs into sodium in a reverse steam generator

    International Nuclear Information System (INIS)

    Sroelov, V.S.; Nikol'skij, R.V.; Chernobrovkin, Yu.V.; Privalov, Yu.V.; Bocharin, P.P.; Shtynda, Yu.E.

    1986-01-01

    Experimental and theoretical data characterizing the development of emergency processes arising in the course of water leaks into sodium in a reverse steam generator (sodium in tubes, water in intertube space) are considered. The results of calculations performed for BOR-60 reactor steam generator at initial leaks of 0.01 and 0.55 g/s are presented. It is shown that in the reverse steam generator the development of accident occurs much slower than in steam generators of traditional design. At same stage of accident sodium is displaced from the damaged tube and as a result the destruction of tube material discontinues. The conclusion is drawn that by the development of emergency protection systems for reverse steam generator the requirements for sensitivity and fast response of leak detectors could be reduced

  16. Support vector regression model based predictive control of water level of U-tube steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Kavaklioglu, Kadir, E-mail: kadir.kavaklioglu@pau.edu.tr

    2014-10-15

    Highlights: • Water level of U-tube steam generators was controlled in a model predictive fashion. • Models for steam generator water level were built using support vector regression. • Cost function minimization for future optimal controls was performed by using the steepest descent method. • The results indicated the feasibility of the proposed method. - Abstract: A predictive control algorithm using support vector regression based models was proposed for controlling the water level of U-tube steam generators of pressurized water reactors. Steam generator data were obtained using a transfer function model of U-tube steam generators. Support vector regression based models were built using a time series type model structure for five different operating powers. Feedwater flow controls were calculated by minimizing a cost function that includes the level error, the feedwater change and the mismatch between feedwater and steam flow rates. Proposed algorithm was applied for a scenario consisting of a level setpoint change and a steam flow disturbance. The results showed that steam generator level can be controlled at all powers effectively by the proposed method.

  17. Effect of condenser water in-leakage on steam generator water chemistry

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.

    1978-01-01

    Corrosive environments may be generated within steam genrators from condenser cooling water in-leakage. Theoretical as well as experimental evaluation of the aggressiveness of such environments is being carried out for the condenser-cooling waters used at CANDU-PHW nuclear power stations. Calculations have shown that highly concentrated chloride solutions - acidic in the case of sea-water in-leakage, and alkaline in the rest of the cases considered - would be produced within the steam generator. Experiments in a model boiler showed that sea-water in-leakage caused rapid corrosion of carbon steel components when only AVT (all volatile treatment) was used for water chemistry control. Use of a non-volatile reagent, as in the congruent phosphate treatment, avoided the rapid corrosion of carbon steel. On the basis of our studies, congruent phosphate treatment during sea water in-leakage appears desirable. (author)

  18. Leak detection of steam or water into sodium in steam generators of liquid-metal fast breeder reactors

    International Nuclear Information System (INIS)

    Hans, R.; Dumm, K.

    1977-01-01

    The leakage of water or steam into sodium in LMFBR steam generators, including a study of how leaks are detected and located as well as the potential damage that could be caused by such leaks, is surveyed. The most interesting steam generator designs evolving in those countries that develop and construct LMFBRs are presented. The relevant protection measures are described. Fault conditions are defined and descriptions given of possible sequences of events leading to abnormal conditions in a steam generator. Taking into account theory, the potential of the hydrogen and oxygen detection systems is discussed. Different hydrogen and oxygen detection systems are fully described. In so far as interesting technical solutions are concerned, previously developed devices have also been taken into account. The way oxygen detection supplements hydrogen detection is described by listing the available oxygen measuring devices and the relevant theory. Only a few sonic and accelerometer measurements have been made on complete steam generator units so there is little system data available. Descriptions, however, have been included to give the state of the art achieved for the sensors and the achieved sensitivities or band widths. The potential of this monitoring method is made evident by adding the technical data of the sensors. Furthermore, the available systems for monitoring medium and large leakages are described. Finally, recommendations are made concerning steam generator development and the application of hydrogen and oxygen detection systems, as well as acoustic measuring methods for small-leakage detection

  19. Evaluation of material integrity on electricity generator water steam cycles component (Main Steam Pipe)

    International Nuclear Information System (INIS)

    Sudardjo; Histori; Triyadi, Ari

    1998-01-01

    The evaluation of material integrity on electricity generator component has been done. That component was main steam pipe of Unit II Suralaya Coal Fired Power Plant. evaluation was done by replication technique. The damage was found are two porosity's, from two point samples of six points sample population. Based on cavity evaluation in steels, which proposed by Neubauer and Wedel that porosity's still at class A damage. For class A damage, its means no remedial action would be required until next major scheduled maintenance outage. That porosity's was grouped on isolated cavities and not need ti repair that main steam pipe component less than three year after replication test

  20. SNR-steam generator design with respect to large sodium water reactions

    International Nuclear Information System (INIS)

    Jong, J.J. de; Kellner, A.; Florie, C.J.L.

    1984-01-01

    This paper deals with the experiences gained during the licensing procedure for the steam generators for the SNR 300 LMFBR regarding large sodium-water reactions. A description is given of the different calculations executed to investigate the effects of large leaks on the 85 MW helical coiled and straight tube steam generators. The investigations on the helical coiled steam generators are divided in the formulations of fluid behaviour, dynamic force calculations, dynamic response calculation and finally stress analyses. Several results are shown. The investigations on the straight tube steam generators are performed using models describing fluid-structure interaction, coupled with stress analyses. Several results are presented. A description is given of the problems and necessary construction changes during the licensing process. Advises are given for future analyses and design concepts for second generation commercial size LMFBR steam generators with respect to large leaks; based on the experience, gained with SNR 300, and using some new calculations for SNR 2. (author)

  1. Sodium-Water Reaction approach and mastering for ASTRID Steam Generator design

    International Nuclear Information System (INIS)

    Saez, Manuel; Allou, Alexandre; Beauchamp, François; Bertrand, Carole; Rodriguez, Gilles; Menou, Sylvain; Prele, Gérard

    2013-01-01

    Conclusions: • Modular Steam Generator concept selected for ASTRID: → Brings flexibility for the expertise of failed modules after their removal; → Intrinsically limit the mechanical consequences of a postulated large Sodium-Water Reaction. • Sodium-Water-Air Reaction studies include both prevention and mitigation aspects, with dedicated tools to be developed through R&D. • Regarding Safety analysis, the possibility to move from the scenario of instantaneous failure of the whole Steam Generator tube bundle toward a scenario with sequenced failure needs to be investigated. • The Steam Generator is one of the key components in the Sodium-cooled Fast Reactor system for it provides an interface between sodium and water. The design objective for the Steam Generator is related to the improvement of mastering of Sodium-Water Reaction. • Potential Sodium-Water Reactions can be eliminated by adopting a Gas based Power Conversion System

  2. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  3. Studying the processes of sodium-water interaction in the BOR-60 reactor micromodule steam generator

    International Nuclear Information System (INIS)

    Tsykanov, V.A.; Antipin, G.K.; Borisov, V.V.

    1981-01-01

    Main results of experimental studies of emergency regimes of micromodule steam generator (MSG) at small and big leaks of water into sodium, realized using the 30 MW MSG, operating in the BOR-o0 reactor, are considered. The aims of the study are as follows: the modelling of macroleak in ''Nadja'' steam generator for the BN-350 reactor; testing the conceptions of alarm signalling and MSG protection; testing under real conditions of new perspective systems of leak detection; gaining the experimence and development of the ways to eliminate the consequences of accident caused by big water leak into sodium; accumulation of knowledge on restoration of MSG operating ability after accident; experimental test of calculational techniques for big leak accidents to use them in future for calculational studies of similar situations at other reactors equipped with sodium-water steam generators; refinement of characteristics of hydrodynamic and thermal effects interaction zone for big leak in real circuit during the plant operation. A series of experiments with the imitation of water leak into sodium by means of argon and steam supply through injection devices, located before the steam superheater module of one of the sections and between evaporator module of the same section, is conducted. The range of steam flow rate is 0.02-0.45 g/s. Duration of steam supply is 100-400 s. A conclusion is made that the results obtained can be used for steam generator of the BN-350 reactor [ru

  4. Heat exchanging tube behaviour in steam generators of pressurized water reactors

    International Nuclear Information System (INIS)

    Pastor, D.; Oertel, K.

    1979-01-01

    Based on a comprehensive failure statistics, materials corrosion chemistry and thermohydraulics problems of the tubings of steam generators are considered. A historical review of failures in the tubings of steam generators in pressurized water reactors reflects the often successless measures by designers, manufacturers and operating organizations for preventing failures, especially with regard to materials selection and water regime. It is stated that laboratory tests could not give sufficient information about safe and stable operation of nuclear steam generators unless real constructive, hydrodynamic, thermodynamical and chemical conditions of operation had been taken into account. (author)

  5. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    International Nuclear Information System (INIS)

    Woo, H.H.; Lu, S.C.

    1981-01-01

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design

  6. Operating experience with steam generator water chemistry in Japanese PWR plants

    International Nuclear Information System (INIS)

    Onimura, K.; Hattori, T.

    1991-01-01

    Since the first PWR plant in Japan started its commercial operation in 1970, seventeen plants are operating as of the end of 1990. First three units initially applied phosphate treatment as secondary water chemistry control and then changed to all volatile treatment (AVT) due to phosphate induced wastage of steam generator tubing. The other fourteen units operate exclusively under AVT. In Japan, several corrosion phenomena of steam generator tubing, resulted from secondary water chemistry, have been experienced, but occurrence of those phenomena has decreased by means of improvement on impurity management, boric acid treatment and high hydrazine operation. Recently secondary water chemistry in Japanese plants are well maintained in every stage of operation. This paper introduces brief summary of the present status of steam generators and secondary water chemistry in Japan and ongoing activities of investigation for future improvement of reliability of steam generator. History and present status of secondary water chemistry in Japanese PWRs were introduced. In order to get improved water chemistry, the integrity of secondary system equipments is essential and the improvement in water chemistry has been achieved with the improvement in equipments and their usage. As a result of those efforts, present status of secondary water is excellent. However, further development for crevice chemistry monitoring technique and an advanced water chemistry data management system is desired for the purpose of future improvement of reliability of steam generator

  7. Estimation of bias shifts in a steam-generator water-level controller

    International Nuclear Information System (INIS)

    Tylee, J.L.

    1983-01-01

    A method for detecting and estimating the value of sudden bias shifts in a U-tube steam-generator water-level controller is described and evaluated. Generalized likelihood ratios (GLR) are used to perform both the bias detection and bias estimation. Simulation results using a seventh-order, linear, discrete steam-generator model demonstrate the capabilities of the GLR detection/estimation approach

  8. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  9. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    Science.gov (United States)

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  10. Experimental and theoretical investigations on safety of the SNR - straight-tube design steam generator with sodium-water reactions

    International Nuclear Information System (INIS)

    Dumm, K.; Sauermann, F.; Schnitker, W.; Welter, A.

    A number of large sodium-water reaction tests has been performed in a steam generator model in order to verify the layout criteria of the SNR straight-tube design steam generators under accident conditions. The experimental setup is described. The test results and their applicability to the SNR steam generators are given and discussed. (U.S.)

  11. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  12. Steam generators in PWR's

    International Nuclear Information System (INIS)

    Michel, R.

    1974-01-01

    The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

  13. Digitization and simulation realization of full range control system for steam generator water level

    International Nuclear Information System (INIS)

    Qian Hong; Ye Jianhua; Qian Fei; Li Chao

    2010-01-01

    In this paper, a full range digital control system for the steam generator water level is designed by a control scheme of single element control and three-element cascade feed-forward control, and the method to use the software module configuration is proposed to realize the water level control strategy. This control strategy is then applied in the operation of the nuclear power simulation machine. The simulation result curves indicate that the steam generator water level maintains constant at the stable operation condition, and when the load changes, the water level changes but finally maintains the constant. (authors)

  14. Prevention and mitigation of steam-generator water-hammer events in PWR plants

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1982-11-01

    Water hammer in nuclear power plants is an unresolved safety issue under study at the NRC (USI A-1). One of the identified safety concerns is steam generator water hammer (SGWH) in pressurized-water reactor (PWR) plants. This report presents a summary of: (1) the causes of SGWH; (2) various fixes employed to prevent or mitigate SGWH; and (3) the nature and status of modifications that have been made at each operating PWR plant. The NRC staff considers that the issue of SGWH in top feedring designs has been technically resolved. This report does not address technical findings relevant to water hammer in preheat type steam generators. 10 figures, 2 tables

  15. Prevention and mitigation of steam generator water hammer events in PWRs

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1983-01-01

    Water hammer in nuclear power plants is an unresolved safety issue under study by the Nuclear Regulatory Commission (NRC). This article summarizes (1) the causes of steam generator water hammer (SGWH) events in pressurized-water reactors (PWRs), (2) various methods used to prevent or mitigate SGWH events, and (3) modifications that have been made at each operating PWR. The NRC staff considers the issue of SGWH in top feedring designs to be technically resolved. This article does not address technical findings relevant to water hammer in preheat-type steam generators

  16. Large-leak sodium-water reaction analysis for steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakano, K; Shindo, Y; Hori, M

    1975-07-01

    The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

  17. Large-leak sodium-water reaction analysis for steam generators

    International Nuclear Information System (INIS)

    Sakano, K.; Shindo, Y.; Hori, M.

    1975-01-01

    The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

  18. Rapid Generation of Superheated Steam Using a Water-containing Porous Material

    Science.gov (United States)

    Mori, Shoji; Okuyama, Kunito

    Heat treatment by superheated steam has been utilized in several industrial fields including sterilization, desiccation, and cooking. In particular, cooking by superheated steam is receiving increased attention because it has advantages of reducing the salt and fat contents in foods as well as suppressing the oxidation of vitamin C and fat. In this application, quick startup and cut-off responses are required. Most electrically energized steam generators require a relatively long time to generate superheated steam due to the large heat capacities of the water in container and of the heater. Zhao and Liao (2002) introduced a novel process for rapid vaporization of subcooled liquid, in which a low-thermal-conductivity porous wick containing water is heated by a downward-facing grooved heating block in contact with the upper surface of the wick structure. They showed that saturated steam is generated within approximately 30 seconds from room-temperature water at a heat flux 41.2 kW⁄m2. In order to quickly generate superheated steam of approximately 300°C, which is required for cooking, the heat capacity of the heater should be as small as possible and the imposed heat flux should be so high enough that the porous wick is able to dry out in the vicinity of the contact with the heater and that the resulting heater temperature becomes much higher than the saturation temperature. The present paper proposes a simple structured generator to quickly produce superheated steam. Only a fine wire heater is contacted spirally on the inside wall in a hollow porous material. The start-up, cut-off responses and the rate of energy conversion for input power are investigated experimentally. Superheated steam of 300°C is produced in approximately 19 seconds from room-temperature water for an input power of 300 W. The maximum rate of energy conversion in the steady state is approximately 0.9.

  19. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  20. Implications of small water leak reactions on sodium heated steam generator design

    Energy Technology Data Exchange (ETDEWEB)

    Smedley, J A

    1975-07-01

    Various types of sodium water reactions have been looked on as possibly causing hazard conditions in sodium heated steam generator units ranging from the very improbable boiler tube double ended guillotine fracture to the almost certain occurrence of micro-leaks. Within this range small water leaks reactions have attracted particular interest and the present paper looks at the principles of associating the reactions with detection and protection systems for Commercial Fast Reactors. A method is developed for assessing whether adequate protection has been provided against the effects of small water leak reactions in a steam generator unit. (author)

  1. Acoustic Leak Detection under Micro and Small Water Steam Leaks into Sodium for a Protection of the SFR Steam Generator

    International Nuclear Information System (INIS)

    Kim, Tae-Joon; Jeong, Ji-Young; Kim, Jong-Man; Kim, Byung-Ho; Hahn, Do-Hee; Yugay, Valeriy S.

    2008-01-01

    The results of an experimental study of water in a sodium leak noise spectrum formation related with a leak noise attenuation and absorption, and at various rates of water into a sodium leak, smaller than 1.0 g/s, are presented. We focused on studying the micro leak dynamics with an increasing rate of water into sodium owing to a self-development from 0.005 till 0.27 g/s. Conditions and ranges for the existence of bubbling and jetting modes in a water steam outflow into circulating sodium through an injector device, for simulating a defect in a wall of a heat-transmitting tube of a sodium water steam generator were determined. On the basis of the experimental leak noise data the simple dependency of an acoustic signal level from the rate of a micro and small leak at different frequency bands is presented to understand the principal analysis for the development of an acoustic leak detection methodology used in a K- 600 steam generator, with the operational experiences for the noise analysis and measurements in BN-600

  2. Steam Generator control in Nuclear Power Plants by water mass inventory

    Energy Technology Data Exchange (ETDEWEB)

    Dong Wei [North Carolina State University, Department of Nuclear Engineering, Box 7909, Raleigh, NC 27695-7909 (United States); Doster, J. Michael [North Carolina State University, Department of Nuclear Engineering, Box 7909, Raleigh, NC 27695-7909 (United States)], E-mail: doster@eos.ncsu.edu; Mayo, Charles W. [North Carolina State University, Department of Nuclear Engineering, Box 7909, Raleigh, NC 27695-7909 (United States)

    2008-04-15

    Control of water mass inventory in Nuclear Steam Generators is important to insure sufficient cooling of the nuclear reactor. Since downcomer water level is measurable, and a reasonable indication of water mass inventory near steady-state, conventional feedwater control system designs attempt to maintain downcomer water level within a relatively narrow operational band. However, downcomer water level can temporarily react in a reverse manner to water mass inventory changes, commonly known as shrink and swell effects. These complications are accentuated during start-up or low power conditions. As a result, automatic or manual control of water level is difficult and can lead to high reactor trip rates. This paper introduces a new feedwater control strategy for Nuclear Steam Generators. The new method directly controls water mass inventory instead of downcomer water level, eliminating complications from shrink and swell all together. However, water mass inventory is not measurable, requiring an online estimator to provide a mass inventory signal based on measurable plant parameters. Since the thermal-hydraulic response of a Steam Generator is highly nonlinear, a linear state-observer is not feasible. In addition, difficulties in obtaining flow regime and density information within the Steam Generator make an estimator based on analytical methods impractical at this time. This work employs a water mass estimator based on feedforward neural networks. By properly choosing and training the neural network, mass signals can be obtained which are suitable for stable, closed-loop water mass inventory control. Theoretical analysis and simulation results show that water mass control can significantly improve the operation and safety of Nuclear Steam Generators.

  3. Steam Generator control in Nuclear Power Plants by water mass inventory

    International Nuclear Information System (INIS)

    Dong Wei; Doster, J. Michael; Mayo, Charles W.

    2008-01-01

    Control of water mass inventory in Nuclear Steam Generators is important to insure sufficient cooling of the nuclear reactor. Since downcomer water level is measurable, and a reasonable indication of water mass inventory near steady-state, conventional feedwater control system designs attempt to maintain downcomer water level within a relatively narrow operational band. However, downcomer water level can temporarily react in a reverse manner to water mass inventory changes, commonly known as shrink and swell effects. These complications are accentuated during start-up or low power conditions. As a result, automatic or manual control of water level is difficult and can lead to high reactor trip rates. This paper introduces a new feedwater control strategy for Nuclear Steam Generators. The new method directly controls water mass inventory instead of downcomer water level, eliminating complications from shrink and swell all together. However, water mass inventory is not measurable, requiring an online estimator to provide a mass inventory signal based on measurable plant parameters. Since the thermal-hydraulic response of a Steam Generator is highly nonlinear, a linear state-observer is not feasible. In addition, difficulties in obtaining flow regime and density information within the Steam Generator make an estimator based on analytical methods impractical at this time. This work employs a water mass estimator based on feedforward neural networks. By properly choosing and training the neural network, mass signals can be obtained which are suitable for stable, closed-loop water mass inventory control. Theoretical analysis and simulation results show that water mass control can significantly improve the operation and safety of Nuclear Steam Generators

  4. Local two-phase modeling of the water-steam flows occurring in steam generators

    International Nuclear Information System (INIS)

    Denefle, Romain

    2013-01-01

    The present study is related to the need of modeling the two-phase flows occurring in a steam generator (liquid at inlet and vapour at outlet). The choice is made to investigate a hybrid modeling of the flow, considering the gas phase as two separated fields, each one being modeled with different closure laws. In so doing, the small and spherical bubbles are modeled through a dispersed approach within the two-fluid model, and the distorted bubbles are simulated with an interface locating method. The main outcome is about the implementation, the verification and the validation of the model dedicated to the large and distorted bubbles, as well as the coupling of the two approaches for the gas, allowing the presentation of demonstration calculations using the so-called hybrid approach. (author)

  5. Reverse osmosis using for water demineralization for supplying the NPP and TPP steam generators

    International Nuclear Information System (INIS)

    Mamet, A.P.; Sitnyakovskij, Yu.A.

    2000-01-01

    Paper analyzes the conditions affecting the efficiency of water reverse-osmosis demineralization for NPP and TPP steam generators and presents an example of efficient application of a membrane reverse-osmosis facility serving as the first stage of water demineralization at the Mosehnergo Joint-Stock Company heating and power plant no. 23 to feed boilers [ru

  6. Steam-generator tube failures: world experience in water-cooled nuclear power reactors in 1974

    International Nuclear Information System (INIS)

    Hare, M.G.

    1976-01-01

    Steam-generator tube failures were reported at 25 of 59 water-cooled nuclear power reactors surveyed in 1974, compared to 11 of 49 in 1973. A summary is presented of these failures, most of which, where the cause is known, were the result of corrosion. Water chemistry control, inspection and repair procedures, and failure rates are discussed

  7. Steam-water separator

    International Nuclear Information System (INIS)

    Modrak, T.M.; Curtis, R.W.

    1978-01-01

    The steam-water separator connected downstream of a steam generator consists of a vertical centrifugal separator with swirl blades between two concentric pipes and a cyclone separator located above. The water separated in the cyclone separator is collected in the inner tube of the centrifugal separator which is closed at the bottom. This design allows the overall height of the separator to be reduced. (DG) [de

  8. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.; Stipan, L.

    1992-03-01

    A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

  9. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  10. Determination of moisture content in steams and variation in moisture content with operating boiler level by analyzing sodium content in steam generator water and steam condensate of a nuclear power plant using ion chromatographic technique

    International Nuclear Information System (INIS)

    Pal, P.K.; Bohra, R.C.

    2015-01-01

    Dry steam with moisture content less than <1% is the stringent requirements in a steam generator for good health of the turbine. In order to confirm the same, determination of sodium is done in steam generator water and steam condensate using Flame photometer in ppm level and ion chromatograph in ppb level. Depending on the carry over of sodium in steam along with the water droplet (moisture), the moisture content in steam was calculated and was found to be < 1% which is requirements of the system. The paper described the salient features of a PHWR, principle of Ion Chromatography, chemistry parameters of Steam Generators and calculation of moisture content in steam on the basis of sodium analysis. (author)

  11. Evaluation of PWR steam generator water hammer. Final technical report, June 1, 1976--December 31, 1976

    International Nuclear Information System (INIS)

    Block, J.A.; Crowley, C.J.; Rothe, P.H.; Wallis, G.B.; Young, L.R.

    1977-05-01

    An investigation of waterhammer in the main feedwater piping of PWR steam generators due to water slugs formed in the steam generator feedring is reported. The relevant evidence from PWR operation and testing is compiled and summarized. The state-of-the-art of analysis of related phenomena is reviewed. Original exploratory modeling experiments at 1 / 10 and 1 / 4 scale are reported. Bounding analyses of the behavior are performed and several key phenomena have been identified for the first time. Recommendations to the Nuclear Regulatory Commission are made

  12. Test results of sodium-water reaction testing in near prototypical LMR steam generator

    International Nuclear Information System (INIS)

    Boardman, C.E.; Hui, M.; Neely, H.H.

    1990-01-01

    An extensive test program has been performed in the United States to investigate the effects of large sodium-water reaction events in LMFBR steam generators. Tests were conducted in the Large Leak Test Rig (LLTR) located at the Energy Technology Engineering Center (ETEC). The program was divided into two phases, Series I and Series II, for the purpose of satisfying near-term and long-term needs. Series II was further subdivided into large and intermediate leak tests. This paper will emphasize the Series II intermediate leak tests and resulting conclusions for steam generator design and operation. 11 figs, 2 tabs

  13. Acoustic sodium-water reaction detection of the Phenix steam generators

    International Nuclear Information System (INIS)

    Carminati, M.; Martin, L.; Sauzaret, A.

    1990-01-01

    The systems for acoustic sodium-water reaction detection and hydrogen detection of the Phenix steam generators as well as systems for monitoring signals analysis and processing are described. It is reported that the results obtained during operation and calibration phases are very encouraging and that industrial equipment showing the same performance are being examined. 6 figs

  14. Small leak detection by measuring surface oscillation during sodium-water reaction in steam generator

    International Nuclear Information System (INIS)

    Nei, Hiromichi; Hori, Masao

    1977-01-01

    Small leak sodium-water reaction tests were conducted to develop various kinds of leak detectors for the sodium-heated steam generator in FBR. The super-heated steam was injected into sodium in a reaction vessel having a sodium free surface, simulating the steam generator. The level gauge in the reaction vessel generated the most reliable signal among detectors, as long as the leak rates were relatively high. The level gauge signal was estimated to be the sodium surface oscillation caused by hydrogen bubbles produced in sodium-water reaction. Experimental correlation was derived, predicting the amplitude as a function of leak rate, hydrogen dissolution ratio, bubble rise velocity and other parameters concerned, assuming that the surface oscillation is in proportion to the gas hold-up. The noise amplitude under normal operation without water leak was increased with sodium flow rate and found to be well correlated with Froud number. These two correlations predict that a water leak in a ''MONJU'' class (300 MWe) steam generator could possibly be detected by level gauges at a leak rate above 2 g/sec. (auth.)

  15. Remote-controlled television for locating leaking tubes in pressurized-water reactor steam generators

    International Nuclear Information System (INIS)

    Cormault, P.; Denis, J.

    1978-01-01

    The Scarabee system is designed for observation of the tubes in water boxes of pressurized-water reactor nuclear-power-station steam generators. It consists essentially of a camera and a projector used as a marker, both of which swivel freely. The whole unit is housed in a water-tight container which can easily be decontaminated. Remote control of camera and marker movement is carried out from a console. (author)

  16. Sodium/water reactions in steam generators of liquid metal fast breeder reactors

    International Nuclear Information System (INIS)

    Hori, M.

    1980-01-01

    The status of the research and development on sodium/water reactions resulting from the leakage of water into sodium in LMFBR steam generators is reviewed. The importance of sodium/water reaction phenomena in the design and operation of steam generators is discussed. The effects of sodium/water reactions are evaluated and methods of protection against these phenomena are surveyed. The products of chemical reactions between sodium and water under steam generator conditions are H 2 , NaOH, Na 2 O and NaH. Together with the temperature rise due to the associated exothermic reaction, these reaction products cause effects such as self-wastage, single- and multi-target wastage, and rapid pressure increase, depending on the size of the leak hole or the magnitude of leak rate. As for the wastage phenomena of small leaks, the effects of various factors have been studied and experimental correlations, as well as some theoretical work, have been performed. To investigate the pressure phenomena of a large leak, large-scale tests have been conducted by various organizations, and the computer codes to analyse these phenomena have been developed and verified by experiments. In the design of steam generators, an initial failure up to a hypothetical double-ended guillotine rupture of a single heat transfer tube is widely used as the design basis leak. Protection systems for LMFBR plants consist of leak detection devices, leak termination devices, and reaction pressure relief devices. From analyses based on research and development activities, as well as from experience with leaks in steam generator test loops and reactor plants, it has been confirmed that protection systems can satisfactorily be designed to accommodate leak incidents in LMFBR plants. (author)

  17. Fuzzy logic control of steam generator water level in pressurized water reactors

    International Nuclear Information System (INIS)

    Kuan, C.C.; Lin, C.; Hsu, C.C.

    1992-01-01

    In this paper a fuzzy logic controller is applied to control the steam generator water level in a pressurized water reactor. The method does not require a detailed mathematical mode of the object to be controlled. The design is based on a set of linguistic rules that were adopted from the human operator's experience. After off-line fuzzy computation, the controller is a lookup table, and thus, real-time control is achieved. Shrink-and-swell phenomena are considered in the linguistic rules, and the simulation results show that their effect is dramatically reduced. The performance of the control system can also be improved by changing the input and output scaling factors, which is convenient for on-line tuning

  18. Advanced feed water distributing system for WWER 440 steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Klinga, J. [Energovyzkum Ltd, Brno (Switzerland); Grazl, K. [Vitkovice s.c., Ostrava (Switzerland); Tischler, J.; Mihalik, M. [SEP Atomove Elektrarne Bohunice (Slovakia)

    1995-12-31

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.). 3 refs.

  19. Advanced feed water distributing system for WWER 440 steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O; Klinga, J [Energovyzkum Ltd, Brno (Switzerland); Grazl, K [Vitkovice s.c., Ostrava (Switzerland); Tischler, J; Mihalik, M [SEP Atomove Elektrarne Bohunice (Slovakia)

    1996-12-31

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.). 3 refs.

  20. Advanced feed water distributing system for WWER 440 steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Klinga, J.; Grazl, K.; Tischler, J.; Mihalik, M.

    1995-01-01

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.)

  1. Automatic control of the water level of steam generators from 0% to 100% of the load

    International Nuclear Information System (INIS)

    Hocepied, R.; Debelle, J.; Timmermans, A.; Lams, J.-L.; Baeyens, R.; Eussen, G.; Bassem, G.

    1978-01-01

    The water level of a steam generator is hard to control manually and it is practically impossible for a human operator to react correctly to every important perturbation. These phenomena are further accentuated during the start-up at low load and at low feedwater temperature. The control schemes traditionally provided do not permit satisfactory automatic level control during all operating circumstances. Adaptions of the control system permit all the problems encountered to be solved: automatic control of the level in the steam generators is possible from 0% to 100% of the load and also when large-scale perturbations occur. Such a result has been obtained by use of systematic methods for the analysis of the steam generator's behaviour. These methods have also been used to verify the performance of the control system. The control system installed at the Doel nuclear power station prevents most of the reactor or turbine trip-outs caused by level deviations occurring during start-up and low-load operation. It also minimizes the effects on the unit of incidents such as tripping the unit on house load, safety tripping, fast run-back on reduced load, etc. The principles used are applicable to the control of steam generators of all pressurized water reactor power stations. (author)

  2. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  3. Steam generator tube failures: world experience in water-cooled nuclear power reactors in 1975

    International Nuclear Information System (INIS)

    Hare, M.G.

    1976-11-01

    Steam generator tube failures were reported in 22 out of 62 water-cooled nuclear power plants surveyed in 1975. This was less than in 1974, and the number of the tubes affected was noticeably less. This report summarizes these failures, most of which were due to corrosion. Secondary-water chemistry control, procedures for inspection and repair, tube materials, and failure rates are discussed. (author)

  4. Makeup water system performance and impact on PWR steam generator corrosion

    International Nuclear Information System (INIS)

    Bell, M.J.; Sawocha, S.G.; Smith, L.A.

    1984-01-01

    The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

  5. Large sodium water reaction calculations in a LMFBR steam generator

    International Nuclear Information System (INIS)

    Finck, P.; Lepareux, M.; Schwab, B.; Blanchet, Y.

    1986-05-01

    The French approach to the analysis of large and violent sodium water reactions is presented. The basis for choosing the Design Basis Accident is discussed. An energetical analysis of the physical phenomena involved stresses the specific needs for computing tools. The feature of these tools are then described, and a validation test is presented. Finally, industrial applications are described. 8 refs

  6. Dynamic study of steam generation from low-grade waste heat in a zeolite–water adsorption heat pump

    International Nuclear Information System (INIS)

    Xue, Bing; Meng, Xiangrui; Wei, Xinli; Nakaso, Koichi; Fukai, Jun

    2015-01-01

    A novel zeolite–water adsorption heat pump system based on a direct-contact heat exchange method to generate steam from low-grade waste gas and water has been proposed and examined experimentally. Superheated steam (200 °C, 0.1 MPa) is generated from hot water (70–80 °C) and dry air (100–130 °C). A dynamic model for steam generation process is developed to describe local mass and heat transfer. This model features a three-phase calculation and a moving water–gas interface. The calculations are carried out in the zeolite–water and zeolite–gas regions. Model outputs are compared with experimental results for validation. The thermal response inside the reactor and mass of steam generated is well predicted. Numerical results show that preheat process with low-temperature steam is an effective method to achieve local equilibrium quickly, thus generation process is enhanced by prolonging the time and increasing mass of the generated steam. Besides, high-pressure steam generation up to 0.5 MPa is possible from the validated dynamic model. Future work could be emphasized on enhancing high-pressure steam generation with preheat process or mass recovery operation

  7. Ultrasonic inspection for wastage in the LMFBR steam generator due to sodium--water reactions

    International Nuclear Information System (INIS)

    Neely, H.H.; Renger, L.

    1977-01-01

    As part of a program to study the results of large sodium-water reactions in the LMFBR Steam Generator, a boreside ultrasonic inspection device was developed to measure the wall thickness and diameter of the 2- 1 / 4 Cr-1 Mo, 0.397 in. I.D. steam tubes. The reaction was created in a near prototype steam generator by guillotine-type rupture of a steam tube, while the generator was at operating conditions. Wastage occurred on the surrounding tubes due to the high temperature reaction. The UT test instrument was designed to operate with a 15 MHz transducer in the pulse-echo shear-wave mode, with a sampling rate of 10 4 /sec. System outputs are diameter, wall thickness, attitude and axial position of the transducer. All are displayed digitally and may be recorded. Measurements are fed into a computer for later retrieval, and/or cascaded outputs into an x-y recorded displaying either out-of-limit or thickness data. The UT data taken in this experiment were consistent with physical measurements on a tube which was removed from the generator after the test. A machined flat 1 / 8 -inch long and 0.002-inch deep could readily be detected

  8. Study of the characteristics of water into sodium leak acoustic noise in LMR steam generator

    International Nuclear Information System (INIS)

    Kim, Tae Joon; Jeong, Kyung Chai; Jeong, Ji Young; Hur, Seop; Nam, Ho Yun

    2005-01-01

    A successful time for detecting a water/steam leak into sodium in the LMR SG (steam generator) at an early phase of a leak origin depends on the fast response and sensitivity of a leak detection system. It is considered, that the acoustic system is intended for a fast detecting of a water/steam into sodium leak of an intermediate flow rate, 1∼10 g/s. This intention of an acoustic system is stipulated by a key impossibility of a fast detecting of an intermediate leak by the present nominal systems on measuring the hydrogen in the sodium and in the cover gas concentration generated at a leak. During the self-wastage of a water/steam into sodium leak in a particular instant, it is usual in 30∼40 minutes from the moment of a leak origin, there is a modification of a leak flow out regime from bubble regime to the steam jet outflow. This evolution occurs as a jump function of the self-wastage of a leak and is escorted by an increase of a leak noise power and qualitative change of a leak noise spectrum. Subject of this study is by means of two experiments, one is an acoustic leak noise analysis of the water into sodium leak results in no damage to the LMR SG tube bundle, and another is for prediction of the frequency band under a high outflow leak condition. We experimented with the Argon gas injection considered with the phenomena of secondary leaks in real

  9. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  10. Steam generator materials and secondary side water chemistry in nuclear power stations

    International Nuclear Information System (INIS)

    Rudelli, M.D.

    1979-04-01

    The main purpose of this work is to summarize the European and North American experiences regarding the materials used for the construction of the steam generators and their relative corrosion resistance considering the water chemestry control method. Reasons underlying decision for the adoption of Incoloy 800 as the material for the secondary steam generator system for Atucha I Nuclear Power Plant (Atucha Reactor) and Embalse de Rio III Nuclear Power Plant (Cordoba Reactor) are pointed out. Backup information taken into consideration for the decision of utilizing the All Volatil Treatment for the water chemistry control of the Cordoba Reactor is detailed. Also all the reasonswhich justify to continue with the congruent fosfatic method for the Atucha Reactor are analyzed. Some investigation objectives which would eventually permit the revision of the decisions taken on these subjects are proposed. (E.A.C.) [es

  11. MPC-based auto-tuned PID controller for the steam generator water level

    International Nuclear Information System (INIS)

    Na, Man Gyun

    2001-01-01

    In this work, proportional-integral-derivative (PID) control gains are automatically tuned by using a model predictive control (MPC) method. The MPC has received much attention as a powerful tool for the control of industrial process systems. An MPC-based PID controller can be derived from the second order linear model of a process. The steam generator is usually described by the well-known 4 th order linear model which consists of the mass capacity, reverse dynamics and mechanical oscillations terms. But the important terms in this linear model are the mass capacity and reverse dynamics terms, both of which can be described by a 2 nd order linear system. The proposed auto-tuned PID controller was applied to a linear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The proposed controller showed good performance for the water level deviation and sudden steam flow disturbances that are typical in the existing power plants by changing only the input-weighting factor according to the power level

  12. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  13. Steam-generator tube performance: world experience with water-cooled nuclear power reactors during 1978

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1980-01-01

    The performance of steam-generator tubes in water-cooled nuclear power reactors during 1978 is reviewed. Tube failures occurred at 31 of the 86 reactors surveyed. The causes of these failures and the procedures designed to deal with them are described. The number of tubes plugged has decreased dramatically in 1978 compared to the previous year. This is attributed to the diligent application of techniques developed through in-plant experience and research and development programs over the past several years

  14. Steam generator tube performance: experience with water-cooled nuclear power reactors during 1977

    International Nuclear Information System (INIS)

    Pathania, R.S.; Tatone, O.S.

    1979-02-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1977. Failures were reported in 34 of the 79 reactors surveyed. Causes of these failures and inspection and repair procedures designed to deal with them are presented. Although corrosion remained the leading cause of tube failures, specific mechanisms have been identified and methods of dealing with them developed. These methods are being applied and should lead to a reduction of corrosion failures in future. (author)

  15. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  16. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  17. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  18. Hideout of sea water impurities in steam generator tube deposits: laboratory and field studies

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Turner, C.W.; Thompson, R.; Sawochka, S.

    1996-01-01

    Sea water impurities hide out within thin (∼10 μm) deposits on steam generator tubes, as demonstrated by both laboratory studies using segments of fouled steam generator tubes pulled in 1992 from Crystal River-3 nuclear power station and field hideout return studies performed during recent plant shutdowns. Laboratory tests performed at 279 o C (534 o F) and heat fluxes ranging from 35 to 114 kW/m 2 (11,100 - 36,150 Btu/h.ft 2 ), conditions typical of the lower tubesheet to the first support plate region of a once-through steam generator, showed that impurity hideout can occur in thin free-span tube deposits. The extent of hideout increased with increasing heat flux. Soluble species, such as sodium and chloride ions, returned promptly to the bulk water from the deposits when the heat flux was turned off, whereas less soluble species, such as calcium sulfate and magnesium hydroxide, returned more slowly. Recent field hideout return studies performed at Crystal River-3 where the water level in the steam generators was maintained below the first tube support plate during the shutdown, thus wetting only the thin deposits in the free span and the small sludge pile, corroborate the laboratory findings, showing that hideout does indeed occur in the free-span regions of the tubes. These findings suggest that hideout within tube deposits has to be accounted for in the calculation of crevice chemistry from hideout return studies and in controlling the bulk chemistry using the molar ratio criterion. (author). 3 refs., 4 tabs., 3 figs

  19. Evaluation of heat transfer tube failure propagation due to sodium-water reaction in steam generator

    International Nuclear Information System (INIS)

    Nei, Hiromichi

    1978-01-01

    An evaluation was made of heat transfer tube failure propagation due to sodium-water reaction wastage in a sodium heated steam generator, by comparing an empirically derived wastage equation with leak detector responses. The experimental data agreed well with the wastage equation even for different values of distance-to-nozzle diameter ratio, though the formula had been based on wastage data obtained for only one given distance. The time taken for failure propagation was estimated for a prototype steam generator, and compared with the responses characteristics of acoustic detectors and level gages. It was found that there exists a range of leak rate between 0.5 and 100 g/sec, where the level gage can play a useful role in leak detection. The acoustic detector can be expected to respond more rapidly than the cover gas pressure gage, if noise is kept below ten times the value observed in an experimental facility, SWAT-2. (auth.)

  20. Units 3 and 4 steam generators new water level control system

    International Nuclear Information System (INIS)

    Dragoev, D.; Genov, St.

    2001-01-01

    The Steam Generator Water Level Control System is one of the most important for the normal operation systems, related to the safety and reliability of the units. The main upgrading objective for the SG level and SGWLC System modernization is to assure an automatic maintaining of the SG level within acceptable limits (below protections and interlocks) from 0% to 100% of the power in normal operation conditions and in case of transients followed by disturbances in the SG controlled parameters - level, steam flow, feedwater flow and/or pressure/temperature. To achieve this objective, the computerized controllers of new SG water level control system follows current computer control technology and is implemented together with replacement of the feedwater control valves and the needed I and C equipment. (author)

  1. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  2. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  3. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  4. Identification and simulation for steam generator water level based on Kalman Filter

    International Nuclear Information System (INIS)

    Deng Chen; Zhang Qinshun

    2008-01-01

    In order to effectively control the water level of the steam generator (SG), this paper has set about the state-observer theory in modern control and put forward a method to detect the 'false water level' based on Kalman Filter. Kalman Filter is a efficient tool to estimate state-variable by measured value including noise. For heavy measurement noise of steam flow, constructing a 'false water level' observer by Kalman Filter could availably obtain state variable of 'false water level'. The simulation computing for the dynamics characteristic of nuclear SG water level process under several typically running power was implemented by employing the simulation model. The result shows that the simulation model accurately identifies the 'false water level' produced in the reverse thermal-dynamic effects of nuclear SG water level process. The simulation model can realize the precise analysis of dynamics characteristic for the nuclear SG water level process. It can provide a kind of new ideas for the 'false water level' detecting of SG. (authors)

  5. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  6. Theoretic analysis for gravity separation of water droplets in PWR steam generator

    International Nuclear Information System (INIS)

    Liu Shixun

    1995-10-01

    Gravity separation space of water droplets in the PWR steam generator is one of three important separating mechanisms and provides a link between primary (vane) separator and chevron dryer. The design of steam generator should not only have highly efficient and compact separator and dryer, but also an adequate height of gravity separation space. Too short a gravity separation space will not sufficiently separate the moisture and adversely affect the performance of the dryer; too long a gravity separation space will add additional costs for steam generator and nuclear island installation. The droplet entrainment in the process of gravity separation space was theoretically studied and droplet trajectory was analytically modelled. A general expression for the height required by gravity separation, diameter and velocity of those droplets carried over was also obtained. In the analysis, the slip between two phases was considered and a combined term of diameter and viscosity was introduced. The modelling can provide a theoretical basis for determining the height of the gravity separation space. (2 refs., 2 figs.)

  7. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  8. Steam-generator-tube-rupture transients for pressurized-water reactors

    International Nuclear Information System (INIS)

    Dobranich, D.; Henninger, R.J.; DeMuth, N.S.

    1982-01-01

    Steam generator tube ruptures with and without concurrent main-steam-line break are investigated for pressurized water reactors supplied by the major US vendors. The goal of these analyses is to provide thermodynamic and flow conditions for the determination of iodine transport to the environment and to provide an evaluation of the adequacy of the plant safety systems and operating procedures for controlling these transients. The automatic safety systems of the plant were found to be adequate for the mitigation of these transients. Emergency injection system flows equilibrated with the leakage flows and prevented core uncovery. Sufficient time was afforded by the plant safety systems for the operators to identify the problem and to take appropriate measures

  9. On the method of heat exchange calculation for critical and postcritical regimes in sodium-water steam generators

    International Nuclear Information System (INIS)

    Khudasko, V.V.; Kardash, D.Yu.; Grachev, N.S.

    1986-01-01

    Technique for calculating heat exchange in sodium-water steam generators with provisions for steam-water flow non-equilibrium character and moisture additional evaporation in pipes is suggested. Zone of heat exchange crisis representing the zone of transition from developed boiling to postcritical zone is considered. Comparison of estimated and experimental data performed for the following ranges of steame generator parameters: pressure p=7.8-14.0 MPa, coolant flow rate ρw=350-1000 kg/(m 2 xs), inlet sodium temperature T=590-825 K shows their good agreement

  10. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  11. Steam generator tube performance. Experience with water-cooled nuclear power reactors during 1985

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.

    1988-12-01

    The performance of steam generator tubes at water-cooled reactors during 1985 has been reviewed. Seventy-three of 168 reactors in the survey experienced tube degradation sufficient for the tubes to be plugged. The number of tubes plugged was 6837 or 0.28% of those in service. The leading cause of tube failure was stress corrosion cracking from the primary side. Stress corrosion cracking or intergranular attack from the secondary side and pitting were also major causes of tube failure. Unlike most previous years, fretting was a substantial problem at some reactors. Overall, corrosion continued to account for more than 80% of the defects. 20 refs

  12. Steam generator tube performance: experience with water-cooled nuclear power reactors during 1978

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1980-02-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1978. Tube failures occurred at 31 of the 86 reactors surveyed. Causes of these failures and procedures designed to deal with them are described. A dramatic decrease in the number of tubes plugged was evident in 1978 compared to the previous year. This is attributed to diligent application of techniques developed from in-plant experience and research and development programs over the past several years. (auth)

  13. Apparatus for inspecting and repairing a pressurized-water reactor's steam generator heat exchanger tubes

    International Nuclear Information System (INIS)

    Mueller, O.; Roettger, H.; Kasti, H.; Hagen, H.G.

    1976-01-01

    Described is an apparatus provided for use with a pressurized-water reactor' steam generator having a manifold chamber enclosing the bottom side of a horizontal tube sheet having holes therethrough in which are mounted the tubes of a heat exchanger tube bundle. The manifold chamber has a manhole giving access to the tube's bottom side to permit internal inspection or repair of the tubes by registration of an end of a flexible guide conduit with the tube sheet holes and through which a flexible carrier can be guided for insertion via these holes in the tube sheet and through the tubes extending from the tube sheet's other side

  14. Large scale sodium-water reaction tests for Monju steam generators

    International Nuclear Information System (INIS)

    Sato, M.; Hiroi, H.; Hori, M.

    1976-01-01

    To demonstrate the safe design of the steam generator system of the prototype fast reactor Monju against the postulated large leak sodium-water reaction, a large scale test facility SWAT-3 was constructed. SWAT-3 is a 1/2.5 scale model of the Monju secondary loop on the basis of the iso-velocity modeling. Two tests have been conducted in SWAT-3 since its construction. The test items using SWAT-3 are discussed, and the description of the facility and the test results are presented

  15. Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.

    1985-01-01

    An expandable antivibration bar for use in stabilizing the U-bend portion of heat transfer tubes in a pressurized water reactor steam generator comprises two adjustable rods connected together by an arcuate connector. The two adjustable rods preferably comprise two mating rod sections having complementary angular sliding surfaces thereon, with means provided to move the rod sections relative to each other along the sliding surfaces so as to expand the rods from a first mated cross-sectional width to a second larger cross-sectional width. The ends of the rod sections have means for aligning the two rod sections and maintaining them in alignment during expansion. (author)

  16. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  17. Liquid metal fast breeder reactor steam generator survey of the consequences of large scale sodium water reaction

    International Nuclear Information System (INIS)

    Vambenepe, G.

    1978-01-01

    The ''Retona'' three-dimensional hydrodynamic computing code is being developed by Electricity de France to survey the consequences, on the very plant, of a large scale sodium water reaction in liquid metal steam generators. In this communication, the heat-exchanger geometry is schematized and the problem solving process briefly described under assumed simplifying hypotheses. The application of the results to the Creusot-Loire steam generator selected for Super-Phenix are given as an example. (author)

  18. Identification and robust water level control of horizontal steam generators using quantitative feedback theory

    International Nuclear Information System (INIS)

    Safarzadeh, O.; Khaki-Sedigh, A.; Shirani, A.S.

    2011-01-01

    Highlights: → A robust water level controller for steam generators (SGs) is designed based on the Quantitative Feedback Theory. → To design the controller, fairly accurate linear models are identified for the SG. → The designed controller is verified using a developed novel global locally linear neuro-fuzzy model of the SG. → Both of the linear and nonlinear models are based on the SG mathematical thermal-hydraulic model developed using the simulation computer code. → The proposed method is easy to apply and guarantees desired closed loop performance. - Abstract: In this paper, a robust water level control system for the horizontal steam generator (SG) using the quantitative feedback theory (QFT) method is presented. To design a robust QFT controller for the nonlinear uncertain SG, control oriented linear models are identified. Then, the nonlinear system is modeled as an uncertain linear time invariant (LTI) system. The robust designed controller is applied to the nonlinear plant model. This nonlinear model is based on a locally linear neuro-fuzzy (LLNF) model. This model is trained using the locally linear model tree (LOLIMOT) algorithm. Finally, simulation results are employed to show the effectiveness of the designed QFT level controller. It is shown that it will ensure the entire designer's water level closed loop specifications.

  19. Identification and robust water level control of horizontal steam generators using quantitative feedback theory

    Energy Technology Data Exchange (ETDEWEB)

    Safarzadeh, O., E-mail: O_Safarzadeh@sbu.ac.ir [Shahid Beheshti University, P.O. Box: 19839-63113, Tehran (Iran, Islamic Republic of); Khaki-Sedigh, A. [K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Shirani, A.S. [Shahid Beheshti University, P.O. Box: 19839-63113, Tehran (Iran, Islamic Republic of)

    2011-09-15

    Highlights: {yields} A robust water level controller for steam generators (SGs) is designed based on the Quantitative Feedback Theory. {yields} To design the controller, fairly accurate linear models are identified for the SG. {yields} The designed controller is verified using a developed novel global locally linear neuro-fuzzy model of the SG. {yields} Both of the linear and nonlinear models are based on the SG mathematical thermal-hydraulic model developed using the simulation computer code. {yields} The proposed method is easy to apply and guarantees desired closed loop performance. - Abstract: In this paper, a robust water level control system for the horizontal steam generator (SG) using the quantitative feedback theory (QFT) method is presented. To design a robust QFT controller for the nonlinear uncertain SG, control oriented linear models are identified. Then, the nonlinear system is modeled as an uncertain linear time invariant (LTI) system. The robust designed controller is applied to the nonlinear plant model. This nonlinear model is based on a locally linear neuro-fuzzy (LLNF) model. This model is trained using the locally linear model tree (LOLIMOT) algorithm. Finally, simulation results are employed to show the effectiveness of the designed QFT level controller. It is shown that it will ensure the entire designer's water level closed loop specifications.

  20. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  1. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  2. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  3. Fundamental study on temperature estimation of steam generator tubes at sodium-water reaction

    International Nuclear Information System (INIS)

    Furukawa, Tomohiro; Yoshida, Eiichi

    2008-11-01

    In case of the tube failure in the steam generator of the sodium cooled fast breeder reactor, its adjoined tubes are rapidly heated up by the chemical reaction between sodium and water/steam. And it is known that the tubes have the damage called 'wastage' by the disclosure steam jet. This research is a fundamental study based on the metallography about temperature estimation of the damaged tubes at the sodium-water reaction for the establishment of mechanism analysis technique of the behavior. In the examination, the material which gave the rapid thermal history which imitated sodium-water reaction was produced. And it was investigated whether the thermal history (i.e. maximum temperature and the holding time) of the samples could be presumed from the metallurgical examination of the samples. The major results are as follows: (1) The microstructure of the sample which was given the rapid thermal heating has reserved the influence of the maximum temperature and the time, and the structure can explain by referring to the equilibrium diagram and the continuous cooling transformation diagram. (2) Results of the electrolytic extraction of the samples, the ratio of the remained volume to the electrolyzed volume degreased with the increase of the maximum temperature and the time. Furthermore, it was observed the correlation between the remained volume of each element (Cr, Mo, Fe, V and Nb) and the thermal history. (3) It was obtained that the thermal history of the tubes damaged by sodium-water reaction might be able to be estimated from the metallurgical examinations. (author)

  4. Pressure transients resulting from sodium-water reaction following a large leak in LMFBR steam generator

    International Nuclear Information System (INIS)

    Rajput, A.K.

    1984-01-01

    The study of sodium water reaction, following a large leak, concerns primarily with the estimation of pressure/flow transients that are developed in the steam generator and the associated secondary circuit. This paper describes the mathematical formulations used in SWRT (Sodium Water Reaction Transients) code developed to estimate such pressure transients for FBTR plant. The results, obtained using SWRT have been presented for a leak in economiser (20m from bottom water header) and for a leak in super heater portions. A time lag of 50 m sec was considered for rupture disc takes to burst once the pressure experienced by it exceeds the set value. Also described in annexure to this paper is the mathematical formulation for two phase transient flow for the better estimation of leak rate from the ruptured end of the damaged heat transfer tube. This leak model considers slip but assumes thermal equilibrium between the liquid and vapour phases

  5. Acoustic Leak Detection Testing Using KAERI Sodium-Water Reaction Signals for a SFR Steam Generator

    International Nuclear Information System (INIS)

    Kim, Tae-Joon; Jeong, Ji-Young; Kim, Jong-Man; Kim, Byung-Ho; Hahn, Do-Hee; Yugay, Valeriy S.

    2009-01-01

    The results of an experimental study of water in a sodium leak noise spectrum formation at 0.004-0.54 g/sec, various rates of water into a sodium leak, smaller than 1.0 g/sec, are presented. We focused on studying a micro leak detection with an increasing rate of water into sodium. On the basis of the experimental leak noise data manufactured in KAERI the simple dependency of an acoustic signal level from the rate of a micro and small leak at different frequency bands is presented to understand the principal analysis for the development of an acoustic leak detection methodology used in a K- 600 steam generator

  6. Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

    International Nuclear Information System (INIS)

    Silveira, Helvecio Carlos Klinke da

    2002-01-01

    In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

  7. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  8. Regulation of the water level in the steam generator using modal control

    International Nuclear Information System (INIS)

    Benoit, Guy.

    1981-11-01

    The nuclear power reactors type P.W.R. (900 MWe) have three steam generators (S.G.). The problem of the water level in the S.G. is analogous to that for a system with non-minimum phase. This causes a serious trouble for the stability of the regulation, which is actually realized by using the PID regulator. The first part of this study is devoted to construct a mathematical model which represents the S.G. This model is simulated on a digital computer, which order is six. The validity of this model is checked using actual measured signals which have been collected from the BUGEY III power reactor. In the second part, the mathematical representation for simulating the regulation of the level in the S.G. using the modal control is given. The simulation of the actual system is given in the third part. This actual system is composed from the S.G. as well as the PI and PID for regulating the water level. As results from this study, it can be concluded that, the modal control improves the regulation of the water level. The accuracy of the steam flow measurement at low rate is poor. So, the actual regulating system using the measurements has a reduced performance performance. The control modal which is represented in this study overcome this problem [fr

  9. A model predictive controller for the water level of nuclear steam generators

    International Nuclear Information System (INIS)

    Na, Man Gyun

    2001-01-01

    In this work, the model predictive control method was applied to a linear model and a nonlinear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The model predictive controller was designed for the linear steam generator model at a fixed power level. The proposed controller designed at the fixed power level showed good performance for any other power levels by changing only the input-weighting factor. As the input-weighting factor usually increases, its relative stability does so. The stem generator has some nonlinear characteristics. Therefore, the proposed algorithm has been implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also, showed good performance. (author)

  10. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  11. Steam generator tube performance: experience with water-cooled nuclear power reactors during 1983 and 1984

    International Nuclear Information System (INIS)

    Tatone, O.S.; Meindl, P.; Taylor, G.F.

    1986-06-01

    A review of the performance of steam generator tubes in water-cooled nuclear power reactors showed that tubes were plugged at 47 (35.6%) of the reactors in 1983 and at 63 (42.6%) of the reactors during 1984. In 1983 and 1984 3291 and 3335 tubes, respectively, were removed from service, about the same as in 1982. The leading causes assigned to tube failure were stress corrosion cracking from the primary side and stress corrosion cracking or intergranular attack from the secondary side. In addition 5668 tubes were repaired for further service by installation of internal sleeves. Most of these were believed to have deteriorated by one of the above mechanisms or by pitting. There is a continuing trend towards high-integrity condenser tube materials at sites cooled by brackish or sea water. 31 refs

  12. Calculation of wastage by small water leaks in sodium heated steam generators

    International Nuclear Information System (INIS)

    Tregonning, K.

    1976-01-01

    On the basis of mechanistic arguments it is suggested that the temperature of the wasting surface would provide a single physically meaningful parameter with which to correlate wastage data. A lumped parameter model is developed which predicts reaction temperature as a function of the major variables in the small water leak situation (Leak rate, tube spacing, sodium temperature). The calculated temperatures explain much of the observed behaviour of wastage rate with these variables and compare well with the limited temperature data available. Wastage rates are correlated with predicted temperature on a total activation energy basis. The results are encouraging and a first conservative method for the calculation of wastage by small water leaks in sodium-heated steam generators is produced

  13. Steam-water separator

    International Nuclear Information System (INIS)

    Modrak, T.M.; Curtis, R.W.

    1978-01-01

    A two-stage steam-water separating device is introduced, where the second stage is made as a cyclone separator. The water separated here is collected in the first stage of the inner tube and is returned to the steam raising unit. (TK) [de

  14. Digital control system of a steam generator water level by LQG optimal method

    International Nuclear Information System (INIS)

    Lee, Yoon Joon

    1993-01-01

    A digital control system for the steam generator water level control is developed using LQG optimal design method. To describe the more realistic situaton, a feedwater valve actuator is assumed to be of the first order lagger and is included in the overall control system. By composing the digital control circuit in such a way that the overall control system consists of two sub-systems of feedwater station and feedback loop digital controller, the design procedure is divided into two independent steps. The feedwater station system is described in the error dynamics of an ordinary regulator system. The optimal gains are obtained by LQ method which imposes the constraints of the feedwater valve motion as well as on the output deviations. Developed also is a Kalman observer on account of the flow measurement uncertainty at low power. Then a digital controller on the feedback loop is designed so that the system maintains the same stability margins for all power ranges. The simulation results show thst the optimal digital system has a good control characteristics despite the adverse dynamics of a steam generator at low power. (Author)

  15. Stress analysis of pressurized water reactor steam generator tube denting phenomena. Interim report

    International Nuclear Information System (INIS)

    Thomas, J.M.; Cipolla, R.C.; Ranjan, G.V.; Derbalian, G.

    1978-07-01

    In some Pressurized Water Reactor (PWR) steam generators, a corrosion product has formed on the carbon steel support plate in the crevice between the tube and support plate. The corrosion product occupies more volume than the original metal; the tube-to-support plate crevice volume is thus consumed with corrosion product, and further corrosive action results in a radially inward force on the tube and a radially outward force on the corroding support plate. This has resulted in indentation (''denting'') of the tube, accompanied by occasional cracking. Large in-plane deformation and cracking of support plates has also been observed in the most severely affected plants along with some serious side effects, such as deformation and cracking of inner row tube U-bends caused by support plate movement. Mechanical aspects of the tube denting phenomena have been studied using analytical models. The models used ranged from closed form analytical solutions to state-of-the-art numerical elastic-plastic computer program for moderate strains. It was found that tube dents, such as those observed in operating steam generators, are associated with yielding of both the tubes and support plates. Also studied were the stresses in tube U-bends caused by support plate flow slot deformation

  16. Denting of Inconel steam generator tubes in pressurized water reactors. Third informal report

    International Nuclear Information System (INIS)

    van Rooyen, D.; Weeks, J.R.

    1977-08-01

    The recent plant operating experience and laboratory test results on the phenomenon of denting in recirculating PWR steam generators is reviewed. Although denting was first reported only in plants that were converted from phosphate to AVT, it has now also been observed in plants still on phosphate, as well as in some that started on AVT. In some units, slightly abnormal eddy current signals have been observed at the top of the tube sheets. The degree of denting in operating steam generators may be related to the levels and duration of chloride inleakage. Chloride, however, is not the only active ingredient, and does not seem to give denting until local acid conditions arise; consequently, it may be necessary for soluble copper and/or nickel ions to be present to promote the denting reaction. Chloride concentrations in actively corroding crevices can increase by several orders of magnitude over the bulk coolant. It is thus difficult to develop a basis for Cl - specifications for secondary water. Maintaining Cl - low enough to prevent denting may be unmanageable without full flow condensate demineralization in coastal plants with copper alloy condensors and feedwater lines. Cathodic depolarization by oxidizing species are thought to promote the formation of acid chlorides in crevices and trigger the denting reactions; some ions may also catalyze the rapid formation of magnetite. These, and other mechanistic aspects of denting are discussed. The implications of the Inconel 600 tube defects at Ginna in non-dented areas, originating from the primary side, are also discussed

  17. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  18. Development of active acoustic method for water leak detection of LMFBR steam generators

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo; Kinoshita, Izumi

    2001-01-01

    In order to prevent the expansion of tube damage and to maintain structural integrity in the steam generators (SGs) of fast breeder reactors (FBRs), it is necessary to detect precisely and immediately the leakage of water from heat transfer tubes. Therefore, an active acoustic method, which detects the sound attenuation due to bubbles generated in the sodium-water reactions, is being developed. In this study, in order to evaluate the detection sensitivity of the active method, the signal processing methods for emitter and receiver and the detection method for leakage are investigated experimentally. In-water experiments performed by using an SG full-sector model that simulates the actual SGs. As an experimental result, the received sound attenuation for 10s was more than 10dB from air bubble injection when injected bubble of 10 l/s (equivalence water leak rate about 10 g/s.) The attenuation of sound are least affected by bubble injection position of heat transfer tubes bunch department. It is clarified that the background noise hardly influenced water leak detection performance as a result of having examined influence of background noise. (author)

  19. Steam generator auxiliary systems

    International Nuclear Information System (INIS)

    Heinz, A.

    1982-01-01

    The author deals with damage and defect types obtaining in auxiliary systems of power plants. These concern water/steam auxiliary systems (feed-water tank, injection-control valves, slide valves) and air/fluegas auxiliary systems (blowers, air preheaters, etc.). Operating errors and associated damage are not dealt with; by contrast, weak spots are pointed out which result from planning and design. Damage types and events are collected in statistics in order to facilitate damage evaluation for arriving at improved design solutions. (HAG) [de

  20. Cleaning of OPR1000 Steam Generator by Ultrasonic Cavitation in Water

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Wootae [Korea Hydro and Nuclear Power Co., Ltd, Daejeon (Korea, Republic of); Kim, Sangtae; Yoon, Sangjung; Choi, Yongseok [Saean Engineering Corporation, Seoul (Korea, Republic of)

    2013-05-15

    Magnetic wheels are attached to the transducers to prevent tube damage which may be caused by wear between the transducers and SG tubes. To remove heat generated by transducers, we used water to water heat exchanger. Sludge removed from tube sheet area of the steam generator was pumped to filtering station for removing impurities in it. We designed an ultrasonic cleaning system for application to OPR1000 S/G. The technology was developed for removing sludge in OPR1000 S/G. However, the technology could easily be applied to other types of S/Gs. For cleaning OPR1000 SG, we designed an ultrasonic cleaning system with 12 transducers, 15 generators, a WRS, and a water treatment system. An experiment with a single transducer and the full scale OPR1000 S/G mock-up did not show very satisfactory result in ultrasound energy level. However, we expect sufficient effects if we apply 12 or more transducers in this case considering our previous experimental results as shown in the references. The ultrasonic cleaning system will be ready in August this year for performance test. After several experiments and the experiments followed, we are planning to apply this cleaning system for removing sludge in Korean OPR1000 S/Gs.

  1. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  2. Multi-model predictive control method for nuclear steam generator water level

    International Nuclear Information System (INIS)

    Hu Ke; Yuan Jingqi

    2008-01-01

    The dynamics of a nuclear steam generator (SG) is very different according to the power levels and changes as time goes on. Therefore, it is an intractable as well as challenging task to improve the water level control system of the SG. In this paper, a robust model predictive control (RMPC) method is developed for the level control problem. Based on a multi-model framework, a combination of a local nominal model with a polytopic uncertain linear parameter varying (LPV) model is built to approximate the system's non-linear behavior. The optimization problem solved here is based on a receding horizon scheme involving the linear matrix inequality (LMI) technique. Closed loop stability and constraints satisfaction in the entire operating range are guaranteed by the feasibility of the optimization problem. Finally, simulation results show the effectiveness and the good performance of the proposed method

  3. Evaluation of cracking in steam generator feedwater piping in pressurized water reactor plants

    International Nuclear Information System (INIS)

    Goldberg, A.; Streit, R.D.

    1981-05-01

    Cracking in feedwater piping was detected near the inlet to steam generators in 15 pressurized water reactor plants. Sections with cracks from nine plants are examined with the objective of identifying the cracking mechanism and assessing various factors that might contribute to this cracking. Using transmission electron microscopy, fatigue striations are observed on replicas of cleaned crack surfaces. Calculations based on the observed striation spacings gave a cyclic stress value of 150 MPa (22 ksi) for one of the major cracks. The direction of crack propagation was invariably related to the piping surface and not to the piping axis. These two factors are consistent with the proposed concept of thermally induced, cyclic, tensile surface stresses and it is concluded that the overriding factor in the cracking problem was the presence of such undocumented cyclic loads

  4. Steam generator tube performance: world experience with water-cooled nuclear power reactors during 1979

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1981-01-01

    The performance of steam generator tubes in water-cooled nuclear power reactors is reviewed for 1979. Tube failures occurred at 38 of the 93 reactors surveyed. The causes of these failures and the procedures designed to deal with them are described. The defect rate, although higher than that in 1978, was still lower than the rates of the two previous years. Methods being employed to detect defects include the increased use of multifrequency eddy-current testing and a trend to full-length inspection of all tubes. To reduce the incidence of tube failure by corrosion, plant operators are turning to full-flow condensate demineralization and more leak-resistant condenser tubes. 10 tables

  5. Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

    International Nuclear Information System (INIS)

    Anon.

    1982-01-01

    A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

  6. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  7. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  8. Environmentally assisted fatigue evaluation model of alloy 690 steam generator tube in high temperature water

    International Nuclear Information System (INIS)

    Tan Jibo; Wu Xinqiang; Han Enhou; Wang Xiang; Liu Xiaoqiang; Xu Xuelian

    2015-01-01

    Nickel-based alloy 690 has been widely used as steam generator tube in light water reactor (LWR) nuclear power plants, which may suffer from corrosion fatigue during long-term service. Many researches and operating experience indicated that the effect of LWR environment could significantly reduce the fatigue life of structural materials. However. such an environmental degradation effect was not fully addressed in the current ASME code design fatigue curves. Therefore, the Regulatory Guide 1.207 issued by US NRC required a new NPP have to incorporate the environment effects into fatigue analyses. In the last few decades, researchers in USA and Japan systematically investigated the corrosion fatigue behavior of nuclear-grade structural materials in LWR environment. Then, ANL model and JSME model were proposed, which incorporated environmental effects, including temperature, dissolved oxygen (DO) and strain rate for the nickel-based alloys. Due to lack of experiment data on domestic materials, there is no related environmental fatigue design model in China. In the present work, based on the corrosion fatigue tests of a kind of boat-shaped specimen in borated and lithiated high temperature water, the corrosion fatigue behavior and environmentally assisted cracking mechanism of domestic Alloy 690 steam generator tube have been investigate. An IMR model for the nickel-based alloy was proposed. The environmental fatigue life correction factor (F en ) was established, which addressed the environmental factors, including temperature, strain rate and dissolved oxygen. The method to evaluate environmental fatigue damage of structural materials in NPPs was proposed. (authors)

  9. The C language auto-generation of reactor trip logic caused by steam generator water level using CASE tools

    International Nuclear Information System (INIS)

    Kim, Jang Yeol; Lee, Jang Soo

    1999-01-01

    The purpose is to produce a model of nuclear reactor trip logic caused by the steam generator water level of Wolsung 2/3/4 unit through an activity chart and a statechart and to produce C language automatically using statechart-based formalism and statemate MAGNUM toolset suggested by David Harel Formalism. It was worth attempting auto-generation of C language through we manually made Software Requirement specification(SRS) for safety-critical software using statechart-based formalism. Most of the phase of the software life-cycle except the software requirement specification of an analysis phase were generated automatically by Computer Aided Software Engineering(CASE) tools. It was verified that automatically produced C language has high productivity, portability, and quality through the simulation. (Author). 6 refs., 6 figs

  10. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  11. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  12. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  13. Enrichment of water solube substances at heat transfer surfaces in steam boilers and steam generators - a literature survey

    International Nuclear Information System (INIS)

    Kelen, T.

    1975-03-01

    A literature survey has been made to determine the possible need for investigations into enrichment at heat transport surfaces. The survey shows that enrichment in furnace tubes of carbon steel has led both to hydrogen embrittlement as a result of a reduction of pH and to local tube wall thinning and alkaline stress corrosion following an increase of pH. Damage caused by enrichment has occurred also in the steam generators of PWR's. Information concerning measured enrichment, observed hide-out, occurrence of normally easily soluble deposits as well as of corrosion damage requiring high concentrations lead to the conclusion that enrichment factors of the order of 10 000 are to be expected in some instances. The relationship between operational conditions and enrichment in specific cases is, however, poorly documented. The tendency to hide out varies for different substances. This is however not evidently equivalent to variation of the corresponding enrichment factor in the solution. Enrichment at heat transfer surfaces can arise as the result of one or several of the following effects: - formation of porous deposits - poor circulation - high densities of heat flow rate - departure from nucleate boiling leading to dry-out - steam blanketing. The conclusion reached from the literature survey is that knowledge of the degree of enrichment produced under specific operational conditions is extremely inadequate. (author)

  14. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  15. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  16. Steam-generator tube failures: world experience in water-cooled nuclear power reactors during 1972

    International Nuclear Information System (INIS)

    Stevens-Guille, P.D.

    1975-01-01

    During 1972, approximately one in three operating reactors with steam generators incurred tube failures, predominantly near the tube sheet and in the bend region. Various forms of corrosion were the most frequent cause of failure. Eddy-current inspection was the preferred method for locating and investigating the cause of failure. Extensive use was made of both mechanical and explosive plugs for repair. As a class, steam generators with Monel 400 tubes had the lowest failure rates, and those with Inconel 600 tubes had the highest. (U.S.)

  17. Experimental results of the consequences of sodium water reactions at the bottom tube plate region of straight tube steam generators

    International Nuclear Information System (INIS)

    Ruloff, G.

    1990-01-01

    Experience with sodium water reactions has shown, that the course of such a steam generator accident depends strongly on its place in the steam generator. For the EFR steam generators we have to differentiate between: weld region at the upper tube plate (gas space); bundle region; weld region at the bottom tube plate. This paper describes results of a running tests program simulating the bottom tube plate area. One main part of these tests is the investigation of the influence of wastage protection shrouds between the tubes in the weld region to avoid a fast leak propagation and to give time for leak detection and mastering of the accidents. (author). 10 figs, 2 tabs

  18. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  19. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  20. Design of the steam generator in an energy conversion system based on the aluminum combustion with water

    International Nuclear Information System (INIS)

    Mercati, Stefano; Milani, Massimo; Montorsi, Luca; Paltrinieri, Fabrizio

    2012-01-01

    Highlights: ► Development of a numerical approach for the analysis of a co-generation system based on the aluminum water reaction. ► Construction of system operating maps for estimating the system behavior. ► Comparison of two different designs of the steam generator for the system. ► Definition of the operating range where each configuration provides the best performance. -- Abstract: The paper shows the preliminary design of the superheated steam generator to be used in a novel hydrogen production and energy conversion system based on the combustion of aluminum particles with water. The system is aimed at producing hydrogen and pressurized superheated steam, using the heat released by the Al–H 2 O reaction. The interest on this type of technology arises because of the possibility of obtaining hydrogen with very low pollutant and greenhouse gas emissions, compared to the traditional hydrogen production systems, such as the steam reforming from methane. The analysis of the combustion chamber and the heat recovery system is carried out by means of a lumped and distributed parameter numerical approach. The multi phase and gas mixture theoretical principles are used both to characterize the mass flow rate and the heat release in the combustion chamber and within the heat exchangers in order to relate the steam generator performance to the system operating parameters. Finally, the influence of the steam generator performance on the whole energy conversion system behavior is addressed, with particular care to the evaluation of the total power and efficiency variation with the combustion parameters.

  1. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  2. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  3. Reliability of double-wall-tube steam generator for FBR considering water leak accident frequency

    International Nuclear Information System (INIS)

    Ueda, Nobuyuki; Kinoshita, Izumi; Nishi, Yoshihisa

    2000-01-01

    For early realization, a fast breeder reactor (FBR) is required to reduce construction cost. A reactor concept in which the intermediate heat transport system is eliminated by introducing a double-wall-tube steam generator is one convincing approach. The reliability of the double-wall-tube SG in a water leak accident (sodium-water reaction accident) due to tube failure is strongly related to the mitigating system design. The safety design of the double-wall-tube SG approach is investigated to limit the accident occurrence below 10 -7 (1/ry. A tube-to-tube weld is excluded from the reference design, because the welding process is too difficult and complicated to effectively prevent adhesion of the double-wall-tube. The reliability of the tube-to-tube plate was evaluated at 10 -10 (l/hr) for an inner tube and 10 -9 (l/hr) for an outer with reference to the failure experience of previous SGs. The failure must be detected within 30 to 60 minutes. (author)

  4. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  5. Safety Evaluation for IHTS Integrity due to the Steam Generator Sodium-Water Reaction Event in the PGSFR

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Sang-Jun; Lee, Kwi Lim; Ha, Kwi-Seok; Lee, Seung Won; Jeong, Taekyeong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    In this paper, the integrity of the IHTS and SG by the SWR event are evaluated using the SWAAMII code. A sodium has a chemical characteristics to rigorously react the water or steam and produce the high pressure waves and high temperature reaction heat. It has an excellent characteristics as a reactor coolant. But, there is an event to be considered in the sodium cooled fast reactor design. The Sodium-Water Reaction (SWR) event can be occurred by the water or steam leaks due to the break of the steam generator tubes. The propagated high pressure waves threathen the structural integrity of the affected Intermediate Heat Transport System (IHTS) and steam generator. If the IHTS pipes are failed, the sodium of the IHTS can be released to the containment building. To the peak pressure point of view, it is performed to evaluate the integrity of the major components due to the SWR event in the SG. The generated peak pressures due to the five SG tubes simultaneous break event are within the range of the design pressure for the SG, IHX and IHTS including the related pipes.

  6. Enhancement of efficacy of process water monitors in detecting heavy water leak in steam generator blow down lines

    International Nuclear Information System (INIS)

    Mitra, S.R.; Kohale, S.D.; Parida, B.K.; Gathe, G.D.; Pati, C.K.; Mudgal, B.K.; Niraj; Pawar, S.K.

    2006-01-01

    The Steam Generator (SG) serves as an interface between primary and secondary cycle in Pressurized Heavy Water Reactor (PHWR). Failure of steam generator tubes result in leaking of active heavy water in the secondary closed loop. In Tarapur Atomic Power Station-3 and 4 (TAPS- 3 and 4), Scintillator detectors are provided to detect on line heavy water leakages in SG and moderator heat exchangers by monitoring Nitrogen-16 ( 16 N) and Oxygen-19 ( 19 O) activities. Efficacy of detection of these activities at designed detector position on SG blow down line in presence of background radiation field is analysed theoretically. The count rate of 19 O and 16 N estimated at the detector position inside Reactor Building (RB) shows that detectors only respond to very high leak rates due to presence of high ambient radiation level even though sensitivity is appreciably good. For detector position in RB in the accessible areas and out side the RE containment, the travel time for the blow down feed water becomes moderately and very long respectively resulting in poor sensitivity. However the results show that wherever background levels is low, the efficacy of leak detection becomes considerably better than the results obtained when detector is placed inside RB. The study was validated during the reactor operation by recording the detector count rates due to prevalent ambient radiation level near to the detectors. Subsequently the detectors were relocated in an area inside RB where relocation was feasible, travel time of the blow down feed water was moderate and the area had an relatively low ambient radiation level. This paper discusses the methodology adopted during the study and results obtained during theoretical estimation and practical validation. (author)

  7. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  8. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  9. Total loss of CNA1 steam generators feed water simulated with RELAP5/MOD3

    International Nuclear Information System (INIS)

    Marino, Edgardo J.L.

    2000-01-01

    The results of the calculations are presented carried out by utilizing the code RELAP5/MOD3, upon the basis of the postulated initial event of total loss of feed water to the two steam generators in the nuclear power plant Atucha 1, CNA1. The evolution of the installation systems during the transient was analyzed in different conditions of availability: condenser, relief valve and safety valves in the secondary system, safety valves in the primary system and system of long-term subsequent cooling. Located in the primary and secondary systems of the installation they turn out to be prominent in this event. Upon this basis the sequences of possible evolution were calculated and those that would conduct the system toward the setting called 'damage to the core' were determined. Also those in which would arrive to a state of 'safe shutdown' were determined. These results were utilized in the verification of the tree of events utilized in the Final Report of the Probabilistic Safety Analysis for the sequence of event T9, made from calculations carried out with the code DINETZ. From this compare some differences were determined and are presented in the modified version of tree of events. (author)

  10. Denting of Inconel 600 steam generator tubes in pressurized water reactors

    International Nuclear Information System (INIS)

    Van Rooyen, D.; Weeks, J.R.

    1976-10-01

    Rapid, localized corrosion of carbon steel tube support plates (TSP) has led to cases of denting of steam generator tubes, due to the pressure of corrosion products formed in crevices between the tubes and TSP holes. The corrosion product is mainly magnetite (Fe 3 O 4 ), formed in ''run-away'' fashion as a result of local chemistry changes when an extended operation with phosphate (PO 4 ) treatment of the secondary coolant is followed by an all volatile treatment (AVT). The rate of the ''run-away'' magnetite formation, and therefore, the extent of damage will probably vary with the amounts of the harmful chemicals present and with temperature. Leaky condensers are felt to be responsible for the presence of Cl - ions, and for the observation that denting is more extensive in plants with salt water cooled condensers. It is possible that thermal cycles assist the denting process, both by mechanical and chemical ratchetting mechanisms. Recommendations are presented concerning the continued operation of plants with observed denting

  11. Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.

    1987-01-01

    This patent describes a pressurized water reactor steam generator having spaced rows of heat transfer tubes through which primary coolant from the reactor flows, the tubes being of a U-shaped design, with the U-bend portions of the U-shaped tubes stabilized by antivibration bars. The improvement described here comprises expandable antivibration bars for stabilizing the U-bend portions of the U-shaped tubes, the expandable bars having a pair of adjustable rods, formed from a pair of rod sections affixed to a connector, one rod section of each of the pair of rod sections having a plurality of protrusions. Each of the protrusions has slidable surfaces thereon. The other rod section of each of the pair of rod sections has indentations, each of the indentations having slidable surfaces thereon complementary to the sliding surfaces of the protrusions, such that the rods are expandable from a first cross-sectional width less than the spacing between two adjacent rows of the tubes, to a second cross-sectional width greater than the first cross-sectional width. The expanded rods are adapted to contact tubes of the two adjacent rows of the tubes

  12. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  13. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  14. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  15. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  16. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  17. Strategic management of steam generators

    International Nuclear Information System (INIS)

    Hernalsteen, P.; Berthe, J.

    1991-01-01

    This paper addresses the general approach followed in Belgium for managing any kind of generic defect affecting a Steam Generator tubebundle. This involves the successive steps of: problem detection, dedicated sample monitoring, implementation of preventive methods, development of specific plugging criteria, dedicated 100% inspection, implementation of repair methods, adjusted sample monitoring and repair versus replacement strategy. These steps are illustrated by the particular case of Primary Water Stress Corrosion Cracking in tube roll transitions, which is presently the main problem for two Belgian units Doele-3 and Tihange-2. (author)

  18. Fuzzy logic controller architecture for water level control in nuclear power plant steam generator using ANFIS training method

    International Nuclear Information System (INIS)

    Vosoughi, Naser; Ekrami, AmirHasan; Naseri, Zahra

    2003-01-01

    Since suitable control of water level can greatly enhance the operation of a power station, a fuzzy logic controller is applied to control the steam generator water level in a pressurized water reactor. The method does not require a detailed mathematical model of the object to be controlled. It is shown that two inputs, a single output and the least number of rules (9 rules) are considered for a controller, and the ANFIS training method is employed to model functions in a controlled system. By using ANFIS training method, initial membership functions will be trained and appropriate functions are generated to control water level inside the steam generator while using the stated rules. The proposed architecture can construct an input-output mapping based on both human knowledge (in the from of fuzzy if - then rules) and stipulated input-output data. This fuzzy logic controller is applied to the steam generator level control by computer simulations. The simulation results confirm the excellent performance of this control architecture in compare with a well-turned PID controller. (author)

  19. Design of fuzzy learning control systems for steam generator water level control

    International Nuclear Information System (INIS)

    Park, Gee Yong

    1996-02-01

    A fuzzy learning algorithm is developed in order to construct the useful control rules and tune the membership functions in the fuzzy logic controller used for water level control of nuclear steam generator. The fuzzy logic controllers have shown to perform better than conventional controllers for ill-defined or complex processes such as nuclear steam generator. Whereas the fuzzy logic controller does not need a detailed mathematical model of a plant to be controlled, its structure is to be made on the basis of the operator's linguistic information experienced from the plant operations. It is not an easy work and also there is no systematic way to translate the operator's linguistic information into quantitative information. When the linguistic information of operators is incomplete, tuning the parameters of fuzzy controller is to be performed for better control performance. It is the time and effort consuming procedure that controller designer has to tune the structure of fuzzy logic controller for optimal performance. And if the number of control inputs is many and the rule base is constructed in multidimensional space, it is very difficult for a controller designer to tune the fuzzy controller structure. Hence, the difficulty in putting the experimental knowledge into quantitative (or numerical) data and the difficulty in tuning the rules are the major problems in designing fuzzy logic controller. In order to overcome the problems described above, a learning algorithm by gradient descent method is included in the fuzzy control system such that the membership functions are tuned and the necessary rules are created automatically for good control performance. For stable learning in gradient descent method, the optimal range of learning coefficient not to be trapped and not to provide too slow learning speed is investigated. With the optimal range of learning coefficient, the optimal value of learning coefficient is suggested and with this value, the gradient

  20. Bursting-protection configuration for cylindrical steam generators of pressurized water reactors

    International Nuclear Information System (INIS)

    Mutzl, J.

    1979-01-01

    The bursting-protection jacket consists of cylinder courses, being joined together in axial direction, and of a bottom and a cover, being connected by means of axial prestressing tendons. For absorption and transmission of the steam generator weight and the bursting forces the bottom consists of a conical shell, tapered towards the side of the steam generator, and a support ring supporting the bottom circle of the cone. This support ring is built in sandwich construction and is connected with the axial tendons. The conical shell may be reinforced by radial ribs. If a primary coolant pump is built in there is provided for a rocking bearing between its pump casing flange and the bottom. (DG) [de

  1. Comparative study of water chemistry and surface oxide composition on alloy 600 steam generator tubing

    International Nuclear Information System (INIS)

    Bjoernkvist, L.; Norring, K.; Nyborg, L.

    1993-01-01

    The Ringhals 3 steam generators experience secondary IGSCC on the tubes at support plate locations. Its sister unit Ringhals 4 is so far without IGSCC. Extensive work has been carried out in order to determine the local chemistry in crevices and the composition of deposits and oxide films on the tubes. Hot soaks of the SG:s at zero power has been performed and the water chemistry in occluded crevices of the SGs was predicted to be alkaline, pH 300degreesC = 10. In addition to eddy current testing, a large number of tubes have been pulled and destructively examined. These analysis include SEM/EDS characterization of TSP crevice deposits and Auger electron spectroscopy (AES) with depth profiling to reveal the composition of the tube OD oxide film. The AES analysis show an outer oxide rich in Fe 3 O 4 , mostly deposited. The actual Alloy 600 oxide is found below the magnetite and is 1-2 μm thick. The composition profile of the oxide exhibits a Cr-depletion relative to Ni in the outer part of the oxide, whereas an enrichment is found in depth. In order to correlate the water chemistry to the oxide composition profiles and deposits on pulled tubes, reference samples were prepared in an autoclave. The environments were chosen similar to the predicted Ringhals 3 and 4 crevice chemistry. Exposure both in an alkaline (pH 320degreesC∼ 9.9) and an acidic (pH 320degreesC ∼4.3) environment, containing sodium, chloride and sulphate, was studied. Some samples were also found on the Alloy 600 samples exposed to alkaline environment. Thus the prediction of alkaline chemistry was verified. The enrichment of chromium relative to nickel was shown to be potential and time dependent resulting in an increased Cr/Ni ratio at Cr-max with increasing potential and time

  2. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  3. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  4. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  5. Development of knowledge-based operator support system for steam generator water leak events in FBR plants

    International Nuclear Information System (INIS)

    Arikawa, Hiroshi; Ida, Toshio; Matsumoto, Hiroyuki; Kishida, Masako

    1991-01-01

    A knowledge engineering approach to operation support system would be useful in maintaining safe and steady operation in nuclear plants. This paper describes a knowledge-based operation support system which assists the operators during steam generator water leak events in FBR plants. We have developed a real-time expert system. The expert system adopts hierarchical knowledge representation corresponding to the 'plant abnormality model'. A technique of signal validation which uses knowledge of symptom propagation are applied to diagnosis. In order to verify the knowledge base concerning steam generator water leak events in FBR plants, a simulator is linked to the expert system. It is revealed that diagnosis based on 'plant abnormality model' and signal validation using knowledge of symptom propagation could work successfully. Also, it is suggested that the expert system could be useful in supporting FBR plants operations. (author)

  6. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    International Nuclear Information System (INIS)

    Schvartzman, Mônica M.A.M.; Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud

    2017-01-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  7. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    Energy Technology Data Exchange (ETDEWEB)

    Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  8. Intelligent information data base of flow boiling characteristics in once-through steam generator for integrated type marine water reactor

    International Nuclear Information System (INIS)

    Inasaka, Fujio; Nariai, Hideki

    1998-01-01

    Valuable experimental knowledge with flow boiling characteristics of the helical-coil type once-through steam generator was converted into an intelligent information data base program. The program was created as a windows application using the Visual Basic. Main functions of the program are as follows: (1) steady state flow boiling analysis of any helical-coil type once-through steam generator, (2) analysis and comparison with the experimental data, (3) reference and graph display of the steady state experimental data, (4) reference of the flow instability experimental data and display of the instability threshold correlated by each parameter, (5) summary of the experimental apparatus. (6) menu bar such as a help and print. In the steady state analysis, the region lengths of subcooled boiling, saturated boiling, and super-heating, and the temperature and pressure distributions etc. for secondary water calculated. Steady state analysis results agreed well with the experimental data, with the exception of the pressure drop at high mass velocity. The program will be useful for the design of not only the future integrated type marine water reactor but also the small sized water reactor with helical-coil type steam generator

  9. Water regime of steam power plants

    International Nuclear Information System (INIS)

    Oesz, Janos

    2011-01-01

    The water regime of water-steam thermal power plants (secondary side of pressurized water reactors (PWR); fossil-fired thermal power plants - referred to as steam power plants) has changed in the past 30 years, due to a shift from water chemistry to water regime approach. The article summarizes measures (that have been realised by chemists of NPP Paks) on which the secondary side of NPP Paks has become a high purity water-steam power plant and by which the water chemistry stress corrosion risk of heat transfer tubes in the VVER-440 steam generators was minimized. The measures can also be applied to the water regime of fossil-fired thermal power plants with super- and subcritical steam pressure. Based on the reliability analogue of PWR steam generators, water regime can be defined as the harmony of construction, material(s) and water chemistry, which needs to be provided in not only the steam generators (boiler) but in each heat exchanger of steam power plant: - Construction determines the processes of flow, heat and mass transfer and their local inequalities; - Material(s) determines the minimal rate of general corrosion and the sensitivity for local corrosion damage; - Water chemistry influences the general corrosion of material(s) and the corrosion products transport, as well as the formation of local corrosion environment. (orig.)

  10. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  11. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  12. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  13. A feasibility study on active ultrasonic techniques for water into sodium leak detection on FBR steam generator units

    International Nuclear Information System (INIS)

    Girard, J.P.; Garnaud, P.; Journeau, C.; Demarais, R.

    1990-01-01

    In the framework of the European Fast Breeder Project one of the aims is to provide the ferritic straight tube steam generator with a fast and reliable leak detection system. The first studies of water sodium leaks, based on the passive listening of noise source, are described. Considerable experience has been acquired of this technique and one of the conclusions is that a high level of reliability may require a sophisticated surveillance algorithm. Further works on the subject should lead to demonstration phase in 1993-1995 on a real and representative steam generator unit in order to have the benefit of a long term run of the surveillance method prior to industrial use in a compulsory safety system. 1 ref., 10 figs

  14. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  15. Water-hammer in the feed-water pipes for PWR steam generators

    International Nuclear Information System (INIS)

    Gonnet, Bernard; Leroy, Claude; Oullion, Jean; Yazidjian, J.-C.

    1979-01-01

    PWR boiler water feed pipes have been known for several years to be affected by violent water-hammer during start-ups and operation of the plant. In view of the varying results of corrective design modifications in America and Europe, FRAMATOME undertook an experimental research programme which resulted in the adoption of cruciform tubes on the feed-water distributor as the most reliable solution. Subsequent tests at Fessenheim I confirmed the effectiveness of this device [fr

  16. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    International Nuclear Information System (INIS)

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

    2012-01-01

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  17. Tachometric flowmeters for measuring circulation water parameters in steam generators of the NPPs running on pressurized water reactors

    International Nuclear Information System (INIS)

    Ageev, A.G.; Korolkov, B.M.; Nigmatulin, B.I.; Belov, V.I.; Vasileva, R.V.; Trubkin, N.I.

    1997-01-01

    Tachometric flowmeters used in steam generators for determining the velocity and direction of the flow have a limited service life owing to the use of corundum for the bearing assembly components. Various materials were investigated for the feasibility of using them as alternatives for replacing the corundum bearing and guide bushing under conditions close to the conditions in steam generators: 7 MPa, 260 degC. Good results were obtained with bearing assemblies fabricated from corrosion-resistant steel. Testing of the transducer design and optimization of the technique was accomplished in the course of testing steam generators of the WWER-1000 reactor at the Balakovskaya nuclear power plant. The velocity and direction of flow in the steam generator were measured within a wide range of unit power ratings up to the values corresponding to full power output. The service life of the transducers proved to be not less than 720 hours. The transducer parameters remained unchanged over the entire operation period. (M.D.)

  18. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  19. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  20. Preliminary Study of Steam Generator Water Level Tracking by Three Different Methods Using RELAP5/MOD3

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ki Moon; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of)

    2016-10-15

    It has been identified in the previous works that the tracking of a steam generator (SG) water level is important. However, three different parameters can be used as an indicator of the SG water level. These parameters are: (1) SG downcomer collapsed water level, (2) water mass inventory and (3) pressure differential between upper and low tap of SG. Instead the SG water level is calculated by either SG downcomer collapsed water level or water mass inventory. However, the pressure differential measurement is the most widely used method for estimating the SG water level in the experiment as well as in the industry In this paper, therefore, three events are analyzed to perform sensitivity study of the SG water level calculation with RELAP5/MOD3 and evaluate SG level difference by three parameters. In this paper, three events are analyzed using the system analysis code (RELAP5/MOD3) to check for the consistency among the downcomer collapsed water level, mass inventory and the pressure differential measurement methods. This is to identify the sensitivity of the nuclear power plant accident response when one of the above three parameters is selected as the representative parameter of the steam generator water level. It is confirmed that mass inventory method is not affected by shrinking and swelling effect and the reactor trip time is significantly different among three parameters during TLOFW. In addition, level recovery rate is different when LOMF occurs. Thus, the SG level sensitivity of SG water level tracking method using three parameters has to be further studied not only for the steady-state operation but also for understanding the nuclear power plant response under various transient scenarios.

  1. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  2. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  3. Steam plant for pressurized water reactors

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    This book discusses the research and development organisations and users to highlight those aspects of the steam turbine and associated plant which are particularly related to the PWR system. The contents include: Characteristics of the steam system (including feed train, dump system and safety aspects); overall design aspects of high and half speed turbines; design aspects of the steam generator and seismic considerations; moisture separators and reheaters; feed pumps and their drives; water treatment; safety related valves; operational experience; availability and performance

  4. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  5. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  6. GERDA test facility for pressurized water reactors with straight tube steam generators

    International Nuclear Information System (INIS)

    Ahrens, G.; Haury, G.; Lahner, K.; Schatz, A.

    1983-01-01

    A number of large-scale experimental facilities have been constructed and operate in order to experiment on the thermodynamic and thermohydraulic behaviour of nuclear facilities in case of LOCA. Most of them were designed for ''large leak'' accidents, but as ''small leak'' accidents became the focus of interest, such experiments were also carried out. Experiments carried out with this arrangement for PWR-type reactors with straight-tube steam generators are only partially evaluable. BBR and B and W therefore cooperated in the construction of the test facility GERDA, designed for testing reactors of BBR design. It supplied relevant experimental results for the nuclear power plant at Muelheim-Kaerlich. (orig.) [de

  7. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    International Nuclear Information System (INIS)

    Oyama, S.; Minatsuki, I.; Shimizu, K.

    2012-01-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  8. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  9. Thermal analysis experiment for elucidating sodium-water chemical reaction mechanism in steam generator of sodium-cooled fast reactor

    International Nuclear Information System (INIS)

    Kikuchi, Shin; Kurihara, Akikazu; Ohshima, Hiroyuki

    2012-01-01

    For the purpose of elucidating the mechanism of the sodium-water surface reaction in a steam generator of sodium-cooled fast reactors, kinetic study of the sodium (Na)-sodium hydroxide (NaOH) reaction has been carried out by using Differential Thermal Analysis (DTA) technique. The parameters, including melting points of Na and NaOH, phase transition temperature of NaOH, Na-NaOH reaction temperature, and decomposition temperature of sodium hydride (NaH) have been identified from DTA curves. Based on the measured reaction temperature, rate constant of sodium monoxide (Na 2 O) generation was obtained. Thermal analysis results indicated that Na 2 O generation at the secondary overall reaction should be considered during the sodium-water reaction. (author)

  10. Results of Steam-Water-Oxygen Treatment of the Inside of Heating Surfaces in Heat-Recovery Steam Generators of the PGU-800 Power Unit at the Perm' District Thermal Power Station

    Science.gov (United States)

    Ovechkina, O. V.; Zhuravlev, L. S.; Drozdov, A. A.; Solomeina, S. V.

    2018-05-01

    Prestarting, postinstallation steam-water-oxygen treatment (SWOT) of the natural circulation/steam reheat heat-recovery steam generators (HRSG) manufactured by OAO Krasny Kotelshchik was performed at the PGU-800 power unit of the Perm District Thermal Power Station (GRES). Prior to SWOT, steam-oxygen cleaning, passivation, and preservation of gas condensate heaters (GCH) of HRSGs were performed for 10 h using 1.3MPa/260°C/70 t/h external steam. After that, test specimens were cut out that demonstrated high strength of the passivating film. SWOT of the inside of the heating surfaces was carried out during no-load operation of the gas turbine unit with an exhaust temperature of 280-300°C at the HRSG inlet. The steam turbine was shutdown, and the generated steam was discharged into the atmosphere. Oxygen was metered into the discharge pipeline of the electricity-driven feed pumps and downcomers of the evaporators. The behavior of the concentration by weight of iron compounds and the results of investigation of cutout specimens by the drop or potentiometric method indicate that the steam-water-oxygen process makes it possible to remove corrosion products and reduce the time required to put a boiler into operation. Unlike other processes, SWOT does not require metal-intensive cleaning systems, temporary metering stations, and structures for collection of the waste solution.

  11. Equipment for secondary water distribution in heat exchanger, especially saturated steam generator for nuclear power plants and heat plants

    Energy Technology Data Exchange (ETDEWEB)

    Riman, J; Manek, O; Rybnicek, J

    1979-09-15

    A special structure consisting of a system of channels and a distribution plate with ports in-built above the tube-plate of a vertical-type steam generator prevents secondary water vaporization in the space above the tube-plate and thus also salt and sludge sedimentation which causes increased corrosion of heat transfer tubes. The size of the distribution plate ports is variable in the radial direction. The distribution plate is divided by means of the system of channels into at least two parts. The middle section of each part is of the through-flow type.

  12. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  13. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  14. Attachment of iron corrosion products on steam generator tube and feed-water pump in PWRs secondary system

    International Nuclear Information System (INIS)

    Shoda, Y.; Ishihara, N.; Miyata, H.; Ohira, T.; Watanabe, Y.; Nonaka, Y.

    2010-01-01

    Operating experience of the secondary systems in PWRs indicates that scale attachment distinctly have an effect on the performance of water-steam cycle. Attached scale on outer surface of steam generator (SG) tube could induce many problems such as decrease heat efficiency of plant, corrosion of tube by intergranular attack (IGA), and choke of flow channel. Scale attached on rotor blade of feed water pump increases the driving steam consumption to keep the constant flow rate, and results in the thermal efficiency decrease of the plant. In this study, two types of test about scale deposition on equipment were executed in the conditions simulating the secondary system of PWR. One is SG model test, which simulated the circulating boiler composed of single SG tube and blow down line. The deposition rate under AVT condition was equivalent to plants revealed with extended period. High-AVT test provided useful reference, because the deposition rate of power plant is too small to measure in a short period after the beginning of High-AVT operation in Japan. The other is feed water pump model test. The mock-up pump is composed of a rotating stainless steel disk. As a result, it is confirmed that the deposition rate depends mostly on iron concentration in water and the exfoliation rate depends mainly on pH. Applying this information, the scale deposition-growth behavior on the equipment is quantitatively expressed by the model combined of scale deposition behavior and exfoliation behavior couples with the former. These results bring effective estimation for suppressing deposition-growth by the selection of water chemistry management and/or equipment improvement in the PWR secondary system. (author)

  15. Energy and exergy analysis of the turbo-generators and steam turbine for the main feed water pump drive on LNG carrier

    International Nuclear Information System (INIS)

    Mrzljak, Vedran; Poljak, Igor; Mrakovčić, Tomislav

    2017-01-01

    Highlights: • Two low-power steam turbines in the LNG carrier propulsion plant were investigated. • Energy and exergy efficiencies of both steam turbines vary between 46% and 62%. • The ambient temperature has a low impact on exergy efficiency of analyzed turbines. • The maximum efficiencies area of both turbines was investigated. • A method for increasing the turbo-generator efficiencies by 1–3% is presented. - Abstract: Nowadays, marine propulsion systems are mainly based on internal combustion diesel engines. Despite this fact, a number of LNG carriers have steam propulsion plants. In such plants, steam turbines are used not only for ship propulsion, but also for electrical power generation and main feed water pump drive. Marine turbo-generators and steam turbine for the main feed water pump drive were investigated on the analyzed LNG carrier with steam propulsion plant. The measurements of various operating parameters were performed and obtained data were used for energy and exergy analysis. All the measurements and calculations were performed during the ship acceleration. The analysis shows that the energy and exergy efficiencies of both analyzed low-power turbines vary between 46% and 62% what is significantly lower in comparison with the high-power steam turbines. The ambient temperature has a low impact on exergy efficiency of analyzed turbines (change in ambient temperature for 10 °C causes less than 1% change in exergy efficiency). The highest exergy efficiencies were achieved at the lowest observed ambient temperature. Also, the highest efficiencies were achieved at 71.5% of maximum developed turbo-generator power while the highest efficiencies of steam turbine for the main feed water pump drive were achieved at maximum turbine developed power. Replacing the existing steam turbine for the main feed water pump drive with an electric motor would increase the turbo-generator energy and exergy efficiencies for at least 1–3% in all analyzed

  16. Computational methodology of sodium-water reaction phenomenon in steam generator of sodium-cooled fast reactor

    International Nuclear Information System (INIS)

    Takata, Takashi; Yamaguchi, Akira; Uchibori, Akihiro; Ohshima, Hiroyuki

    2009-01-01

    A new computational methodology of sodium-water reaction (SWR), which occurs in a steam generator of a liquid-sodium-cooled fast reactor when a heat transfer tube in the steam generator fails, has been developed considering multidimensional and multiphysics thermal hydraulics. Two kinds of reaction models are proposed in accordance with a phase of sodium as a reactant. One is the surface reaction model in which water vapor reacts directly with liquid sodium at the interface between the liquid sodium and the water vapor. The reaction heat will lead to a vigorous evaporation of liquid sodium, resulting in a reaction of gas-phase sodium. This is designated as the gas-phase reaction model. These two models are coupled with a multidimensional, multicomponent gas, and multiphase thermal hydraulics simulation method with compressibility (named the 'SERAPHIM' code). Using the present methodology, a numerical investigation of the SWR under a pin-bundle configuration (a benchmark analysis of the SWAT-1R experiment) has been carried out. As a result, the maximum gas temperature of approximately 1,300degC is predicted stably, which lies within the range of previous experimental observations. It is also demonstrated that the maximum temperature of the mass weighted average in the analysis agrees reasonably well with the experimental result measured by thermocouples. The present methodology will be promising to establish a theoretical and mechanical modeling of secondary failure propagation of heat transfer tubes due to such as an overheating rupture and a wastage. (author)

  17. Initial pressure spike and its propagation phenomena in sodium-water reaction tests for MONJU steam generators

    International Nuclear Information System (INIS)

    Sato, M.; Hiroi, H.; Tanaka, N.; Hori, M.

    1977-01-01

    With the objective of demonstrating the safe design of steam generators for prototype LMFBR MONJU against the postulated large-leak accident, a number of large-leak sodium-water reaction tests have been conducted using the SWAT-1 and SWAT-3 rigs. Investigation of the potential effects of pressure load on the system is one of the major concerns in these tests. This paper reports the behavior of initial pressure spike in the reaction vessel, its propagation phenomena to the simulated secondary cooling system, and the comparisons with the computer code for one-dimensional pressure wave propagation problems. Both rigs used are the scaled-down models of the helically coiled steam generators of MONJU. The SWAT-1 rig is a simplified model and consists of a reaction vessel (1/8 scale of MONJU evaporator with 0.4 m dia. and 2.5 m height) and a pressure relief system i.e., a pressure relief line and a reaction products tank. On the other hand, the SWAT-3 rig is a 1/2.5 scale of MONJU SG system and consists of an evaporator (reaction vessel with 1.3 m dia. and 6.35 m height), a superheater, an intermediate heat exchanger (IHX), a piping system simulating the secondary cooling circuit and a pressure relief system. The both water injection systems consist of a water injection line with a rupture disk installed in front of injection hole and an electrically heated water tank. Choice of water injection rates in the scaled-down models is made based on the method of iso-velocity modeling. Test results indicated that the characteristics of the initial pressure spike are dominated by those of initial water injection which are controlled by the conditions of water heater and the size of water injection hole, etc

  18. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  19. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  20. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  1. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  2. Operating conditions of steam generators for LMFBR's

    International Nuclear Information System (INIS)

    Ratzel, W.

    1975-01-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  3. Operating conditions of steam generators for LMFBR's

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, W

    1975-07-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  4. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  5. KNK steam generator leakage, evaluations and improvements

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K; Ratzel, W

    1975-07-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  6. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  7. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  8. An Investigation of Tube Wastage Caused by Small Leaks of Water in Sodium-Heated Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Muenchow, H. O.; Chase, W. L. [Atomic Power Development Associates, Inc., Detroit, MI (United States)

    1967-06-15

    Examination of the results from a sodium-water reaction that occurred in a steam generator in the Enrico Fermi Plant revealed a generalized corrosion in the area of the reaction, producing failure of some of the adjacent tubes. The questions raised by this experience clearly indicated that the problem of small leaks causing general tube wastage should be investigated. An experimental programme was designed and divided into two categories: (1) basic studies to establish the mechanisms of wastage, including wasted surface temperature measurements, chemical attack and hot erosion; (2) studies to establish the effect of design and operating parameters on wastage occurring in a test rig that simulates the dynamics of a commercial steam generator. A small test rig supporting a 4-ft-high reaction vessel containing 5 gal of sodium was constructed. Wasted surface temperatures measured in this rig using thermocouples as the target for the sodium - water reaction have indicated temperatures in excess of 2200 Degree-Sign F. Corrosion studies, using the reaction products NaOH and Na{sub 2}O, have shown severe attack on 24 Cr-1 Mo steel tabs in 1 h under an argon atmosphere from 2200 Degree-Sign F to 2400 Degree-Sign F. Evidence indicates that corrosion is (1) minimal in the gas space above the reaction products, (2) extremely severe at the gas-liquid interface, and (3) less severe in the molten reaction products. A 101-ft-high support structure was constructed to house a test rig designed to simulate the conditions in a commercial sodium-heated steam generator. The test rig circulates 5700 lb of sodium at 400 gal/min through a 16-ft-high reaction vessel. Tests conducted in this rig have shown that the circulating water coil, which served as the target tube during the sodium-water reaction, was wasted to the point of rupturing, causing a large secondary reaction and additional damage to surrounding material. The temperature recorder went off scale at 2200 Degree-Sign F

  9. Surry Power Station secondary water chemistry improvement since steam generator replacement and the unit two feedwater pipe rupture

    International Nuclear Information System (INIS)

    Swindell, E.T.

    1988-01-01

    Surry Power Station has two Westinghouse-designed three-loop PWRs of 811 MWe design rating. The start of commercial operation was in July, 1972 in No.1 plant, and May, 1973 in No.2 plant. Both plants began the operation using controlled phosphate chemistry for the steam generators. In 1975, both plants were converted to all volatile treatment on the secondary side due to the tube wall thinning corrosion in the steam generators, which was associated with the phosphate sludge that was building up on the tube sheets and created acidic condition. Thereafter, condenser and air leakage and steam generator denting occurred, and after the operation of 8 years 2 month of No.1 plant and 5 years 9 months of No.2 plant, the steam generators were replaced. A major plant improvement program was designed and implemented from 1979 to 1980. The improvement in new steam generators, the modification for preventing corrosion, the addition of a steam generator blowdown recovery system, the reconstruction of condensers, the installation of full flow, deep bed condensate polishers, the addition of Dionex 8,000 on-line ion chromatograph, a long term maintenance agreement with Westinghouse and so on are reported. (Kako, I.)

  10. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

  11. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  12. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    Science.gov (United States)

    Robertson, Eric P

    2011-05-24

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  13. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  14. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  15. Thermohydraulic verification during THTR steam generator commissioning

    International Nuclear Information System (INIS)

    Henry, C.; Elter, C.

    1988-01-01

    In one of the six THTR 300 steam generators thermocouples are installed inside the heat transfer tube bundles for measuring the gas and steam temperatures. Fluid temperature distribution measurements along and across the helix bundle have been recorded in its first months of operation over a load range of 40% up to 100% for steady state and transient conditions. Using these measurements as well as the rest of the operating instrumentation. the computer programs for the design of heat exchanger heat transfer areas are verified. The temperature measurements for steady state conditions are compared with predictions obtained in the design stage. In these codes. the heat transferred from the outside helium gas to the water/steam inside the tubes is determined in discrete steps along the heating surface by one- and two-phase heat transfer correlations. The degree of conformity between prediction and measurement is discussed and compared with more recent correlations. (author)

  16. Evaluation of a sodium-water reaction event caused by steam generator tubes break in the prototype generation IV sodium-cooled fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Sang June; Ha, Kwi Seok; Chang, Won Pyo; Kang, Seok Hun; Lee, Kwi Lim; Choi, Chi Woong; Lee, Seung Won; Yoo, Jin; Jeong, Jae Ho; Jeong, Tae Kyeong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-08-15

    The prototype generation IV sodium-cooled fast reactor (PGSFR) has been developed by the Korea Atomic Energy Research Institute. This reactor uses sodium as a reactor coolant to transfer the core heat energy to the turbine. Sodium has chemical characteristics that allow it to violently react with materials such as a water or steam. When a sodium–water reaction (SWR) occurs due to leakage or breakage of steam generator tubes, high-pressure waves and corrosive reaction products are produced, which threaten the structural integrity of the components of the intermediate heat-transfer system (IHTS) and the safety of the primary heat-transfer system (PHTS). In the PGSFR, SWR events are included in the design-basis event. This event should be analyzed from the viewpoint of the integrities of the IHTS and fuel rods. To evaluate the integrity of the IHTS based on the consequences of the SWR, the behaviors of the generated high-pressure waves are analyzed at the major positions of a failed IHTS loop using a sodium–water advanced analysis method-II code. The integrity of the fuel rods must be consistently maintained below the safety acceptance criteria to avoid the consequences of the SWR. The integrity of the PHTS is evaluated using the multidimensional analysis of reactor safety-liquid metal reactor code to model the whole plant.

  17. Evaluation of a Sodium–Water Reaction Event Caused by Steam Generator Tubes Break in the Prototype Generation IV Sodium-cooled Fast Reactor

    Directory of Open Access Journals (Sweden)

    Sang June Ahn

    2016-08-01

    Full Text Available The prototype generation IV sodium-cooled fast reactor (PGSFR has been developed by the Korea Atomic Energy Research Institute. This reactor uses sodium as a reactor coolant to transfer the core heat energy to the turbine. Sodium has chemical characteristics that allow it to violently react with materials such as a water or steam. When a sodium–water reaction (SWR occurs due to leakage or breakage of steam generator tubes, high-pressure waves and corrosive reaction products are produced, which threaten the structural integrity of the components of the intermediate heat-transfer system (IHTS and the safety of the primary heat-transfer system (PHTS. In the PGSFR, SWR events are included in the design-basis event. This event should be analyzed from the viewpoint of the integrities of the IHTS and fuel rods. To evaluate the integrity of the IHTS based on the consequences of the SWR, the behaviors of the generated high-pressure waves are analyzed at the major positions of a failed IHTS loop using a sodium–water advanced analysis method-II code. The integrity of the fuel rods must be consistently maintained below the safety acceptance criteria to avoid the consequences of the SWR. The integrity of the PHTS is evaluated using the multidimensional analysis of reactor safety-liquid metal reactor code to model the whole plant.

  18. A study of small leaks of water into sodium-heated steam generators - self evolution and wastage

    International Nuclear Information System (INIS)

    Feburie, V.; Desmas, T.; Cronier, B.

    1987-01-01

    MICROMEGAS is a fully automatic test loop operating without human surveillance. It is utilized to study small leaks of water into sodium, specially the spontaneous development of a fatigue-induced crack in a tube of Incoloy 800 (dormant period, microleak, self-evolution) and the wastage of neighbouring tubes. The thermohydraulic conditions of the last tests corresponded to the economizer zone of SUPER-PHENIX steam generators, at 350 0 C. These tests were compared with those which had been done before, corresponding to the superheating zone, at 490 0 C. The main result was that the microleak phase was longer and the self-evolution slower at 350 0 C than at 490 0 C. (author)

  19. A fuzzy decision tree method for fault classification in the steam generator of a pressurized water reactor

    International Nuclear Information System (INIS)

    Zio, Enrico; Baraldi, Piero; Popescu, Irina Crenguta

    2009-01-01

    This paper extends a method previously introduced by the authors for building a transparent fault classification algorithm by combining the fuzzy clustering, fuzzy logic and decision trees techniques. The baseline method transforms an opaque, fuzzy clustering-based classification model into a fuzzy logic inference model based on linguistic rules which can be represented by a decision tree formalism. The classification model thereby obtained is transparent in that it allows direct interpretation and inspection of the model. An extension in the procedure for the development of the fuzzy logic inference model is introduced to allow the treatment of more complicated cases, e.g. splitted and overlapping clusters. The corresponding computational tool developed relies on a number of parameters which can be tuned by the user to optimally compromise the level of transparency of the classification process and its efficiency. A numerical application is presented with regards to the fault classification in the Steam Generator of a Pressurized Water Reactor.

  20. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  1. Steam generator operating experience update, 1982-1983

    International Nuclear Information System (INIS)

    Frank, L.

    1984-06-01

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

  2. Condensate polisher application for PWR steam generator corrosion control

    International Nuclear Information System (INIS)

    Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

    1981-01-01

    The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

  3. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  4. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  5. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  6. Small water/steam leaks in sodium heated steam generators: Evaluation of the reaction zone - effects on 2 1/4 Cr 1 Mo structural material

    International Nuclear Information System (INIS)

    Dumm, K.

    1975-01-01

    On the basis of experimental data the geometry of a small leak reaction zone can be predicted for given leak sizes and steam generator operation conditions. The effects of small leaks on 2 1/4 Cr 1 Mo material have been studied and completed with test results from foreign investigators. The results have to be considered as preliminary ones which have to be further qualified by additional information. (author)

  7. Small water/steam leaks in sodium heated steam generators: Evaluation of the reaction zone - effects on 2 1/4 Cr 1 Mo structural material

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K

    1975-07-01

    On the basis of experimental data the geometry of a small leak reaction zone can be predicted for given leak sizes and steam generator operation conditions. The effects of small leaks on 2 1/4 Cr 1 Mo material have been studied and completed with test results from foreign investigators. The results have to be considered as preliminary ones which have to be further qualified by additional information. (author)

  8. Acoustic leak detection of LMFBR steam generator

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo

    1993-01-01

    The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

  9. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  10. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  11. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  12. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  13. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Perez, Ric

    1998-01-01

    The most recent advances in pressurized water reactor steam generator service technology are discussed in this article. Focus is on new developments in robotics, including the Remotely Operated Service Arm (ROSA III); repair and maintenance services on the SG secondary side; and the newest advances in SG inspection. These products and services save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  14. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Nair, B. R.; Bastin, J. J.

    1997-01-01

    This paper will discuss the most recent and innovative advances in the areas of pressurized water reactor (PWR) steam generator service technology. The paper will include detail of new products such as the Remotely Operated Service Arm (ROSA-III), laser welded sleeving, and laser welded Direct Tube Repair (DTR) - products and services that save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  15. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    Energy Technology Data Exchange (ETDEWEB)

    Grosser, E E; Menken, G

    1975-07-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  16. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    International Nuclear Information System (INIS)

    Grosser, E.E.; Menken, G.

    1975-01-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  17. Steam generator for nuclear reactors

    International Nuclear Information System (INIS)

    Byerley, W.M.; Bennett, R.R.

    1978-01-01

    In the steam generator, the primary medium is led through a U-shaped tube bundle heating up a secondary medium (feedwater) which flows around the tube bundle via a preheating chamber. In order to optimize heat transfer inside the preheating chamber, the feedwater is separated into a counterflow and a parallel flow with regard to the primary medium by means of partitioning walls and deflectors. The ratio is 70/30%. This way, boiling in the preheater is avoided, i.e. the high LMTD (logaritmic mean temperature difference) is fully utilized. (DG) [de

  18. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  19. Optimal sampling period of the digital control system for the nuclear power plant steam generator water level control

    International Nuclear Information System (INIS)

    Hur, Woo Sung; Seong, Poong Hyun

    1995-01-01

    A great effort has been made to improve the nuclear plant control system by use of digital technologies and a long term schedule for the control system upgrade has been prepared with an aim to implementation in the next generation nuclear plants. In case of digital control system, it is important to decide the sampling period for analysis and design of the system, because the performance and the stability of a digital control system depend on the value of the sampling period of the digital control system. There is, however, currently no systematic method used universally for determining the sampling period of the digital control system. Generally, a traditional way to select the sampling frequency is to use 20 to 30 times the bandwidth of the analog control system which has the same system configuration and parameters as the digital one. In this paper, a new method to select the sampling period is suggested which takes into account of the performance as well as the stability of the digital control system. By use of the Irving's model steam generator, the optimal sampling period of an assumptive digital control system for steam generator level control is estimated and is actually verified in the digital control simulation system for Kori-2 nuclear power plant steam generator level control. Consequently, we conclude the optimal sampling period of the digital control system for Kori-2 nuclear power plant steam generator level control is 1 second for all power ranges. 7 figs., 3 tabs., 8 refs. (Author)

  20. Vapor generator steam drum spray heat

    International Nuclear Information System (INIS)

    Fasnacht, F.A. Jr.

    1978-01-01

    A typical embodiment of the invention provides a combination feedwater and cooldown water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure

  1. Steam generator tubing NDE performance

    International Nuclear Information System (INIS)

    Henry, G.; Welty, C.S. Jr.

    1997-01-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

  2. Operating experience of steam generator test facility

    International Nuclear Information System (INIS)

    Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

    2006-01-01

    Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

  3. Tube sheet design for PFBR steam generator

    International Nuclear Information System (INIS)

    Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

    1991-01-01

    Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

  4. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  5. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  6. A Quick Review on Steam Generator Water Level Tracking Methods and Its Uncertainties

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ki Moon; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of)

    2016-05-15

    The tracking of the SG water level is important for maintaining the heat removal of the reactor and the power plant safety. In addition, the SG water level is important for the reactor trip and the actuation of SG back-up feedwater system as well. The SG water level is mainly controlled by the Feed Water Control System (FWCS) during either normal operation or transients therefore, the selection of the FWCS control parameters is also important. In this paper, methods of SG water level calculation are first reviewed and future works to perform sensitivity study of the SG water level calculation with a system analysis code will be identified. This is partially shown from Loss-of-feedwater experiments carried out in PACTEL and the LOF-10 experiment. The experiment was chosen to test the modeling capabilities of TRACE code for VVER SG. The experiment measured the water level with the pressure differential and the code calculated the water level directly from the code results. In this paper, three previously suggested parameters which can be used as an indicator of the SG water level are briefly introduced: (1) downcomer collapsed water level, (2) water mass inventory and (3) pressure differential. From the review of previous works, it was identified that most of the system analysis code calculates the SG water level directly by using the downcomer collapsed level. In contrast, the pressure difference is measured as used for the SG water level tracking in a real nuclear power plant or experiment.

  7. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  8. Computer codes for simulation of Angra 1 reactor steam generator

    International Nuclear Information System (INIS)

    Pinto, A.C.

    1978-01-01

    A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

  9. Sludge cleaning in the steam generators: sludge Lancing e IBL

    International Nuclear Information System (INIS)

    Montoro, E.; Gonzalez, S.; Calderon, N.

    2013-01-01

    IBERDROLA Engineering and Construction has echoed the need for plants to remove oxide deposits (sludge) located on the secondary side, on the bottom plate and into the tube bundle steam steam generators. Therefore, and with its partner SAVAC SRA has developed a specific system consisting of applying a capillary water at very high pressure applied directly to the location of these oxides. (Author)

  10. Water lancing of Bruce-A Unit 3 and 4 steam generators

    International Nuclear Information System (INIS)

    Puzzuoli, F.V.; Murchie, B.; Allen, S.

    1995-01-01

    During the Bruce-A 1993 Unit 4 and 1994 Unit 3 outages, three water lancing operations were carried out along with chemical cleaning as part of the station boiler refurbishment program. The water lancing activities focused on three boiler areas.. 1) support plates to clean partially or completely blocked broach holes and prevent boiler water level oscillations, 2) hot leg U-bend supports (HLUBS) to remove deposits contributing to boiler tube stress corrosion cracking (SCC) and 3) tube sheets to dislodge sludge piles that potentially threaten boiler tube integrity and to flush out post chemical cleaning insoluble residues. The combination of water lancing and chemical cleaning effectively reduced broach hole blockage from up to 100% to 0-10% or less. As a result, boilers in Units 3 and 4 will operate for some time to come without concerns over water level oscillations. However, deposits remained in most tube support plate land areas. (author)

  11. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  12. Secondary coolant circuit operation tests: steam generator feedwater supply

    International Nuclear Information System (INIS)

    Beroux, M.

    1985-01-01

    No one important accident occurred during the start-up tests of the 1300MWe P4 series, concerning the feedwater system of steam generators (SG). This communication comments on some incidents, that the tests allowed to detect very soon and which had no consequences on the operation of units: 1) Water hammer in feedwater tubes, and incidents met in the emergency steam generator water supply circuit. The technological differences between SG 900 and 1300 are pointed out, and the measures taken to prevent this problem are presented. 2) Incidents met on the emergency feedwater supply circuit of steam generators; mechanical or functional modifications involved by these incidents [fr

  13. Thermo hydrodynamical analyses of steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Petelin, S.; Gregoric, M.

    1984-01-01

    SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

  14. An algorithm for the determination of emergency process parameters at water-into-sodium leaks in the BN-800 NPP steam generator

    International Nuclear Information System (INIS)

    Poplavsky, V.M.; Baklushin, R.P.

    1990-01-01

    The paper presents calculation relationships for the determination of parameters characterizing a sodium circuit state under water-into-sodium leak emergency conditions (mass of water penetrating into sodium, the leak size, amount of impurities in coolant, the size of expected heat-exchange surface damage). An approximation of some parameters as applied to the BN-800 NPP steam generator is presented. (author). 1 ref., 2 figs

  15. An analysis of main processes at small water-into-sodium leaks in the BN-350 and BN-600 NPP steam generators

    International Nuclear Information System (INIS)

    Poplavsky, V.M.

    1990-01-01

    The paper presents the main characteristics of emergency processes at small water-into-sodium leaks that took place during the BN-350 and BN-600 NPP steam generators operation. Leak characteristics are presented, the relationship between such parameters as leak rate and duration, its location in a tube bundle, mass of water ingress into sodium, and the character and size of a failure in the interaction zone is analyzed. (author). 5 refs, 3 figs, 2 tabs

  16. Solar pre-heating of water for steam generation in the friendship textile mill

    International Nuclear Information System (INIS)

    Sid -Ahmed, M.O.; Hussien, T.

    1994-01-01

    The technology of solar water heating is simple and can be used for pre-heating of water entering a boiler. In this paper the economics of solar pre-heating of water was calculated. The calculations were based on the performance and cost of a locally-made flat plate collector, and the performance and fuel consumption of a boiler in a textile mill. The results showed that a collector area of about 800 meter square with initial cost of about LS 5,000,000, could save annually about 130 tons of furnace oil. ( Author )

  17. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  18. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  19. Materials choices for the advanced LWR steam generators

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

    1987-01-01

    Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

  20. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  1. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  2. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  3. Steam-water relative permeability

    Energy Technology Data Exchange (ETDEWEB)

    Ambusso, W.; Satik, C.; Home, R.N. [Stanford Univ., CA (United States)

    1997-12-31

    A set of relative permeability relations for simultaneous flow of steam and water in porous media have been measured in steady state experiments conducted under the conditions that eliminate most errors associated with saturation and pressure measurements. These relations show that the relative permeabilities for steam-water flow in porous media vary approximately linearly with saturation. This departure from the nitrogen/water behavior indicates that there are fundamental differences between steam/water and nitrogen/water flows. The saturations in these experiments were measured by using a high resolution X-ray computer tomography (CT) scanner. In addition the pressure gradients were obtained from the measurements of liquid phase pressure over the portions with flat saturation profiles. These two aspects constitute a major improvement in the experimental method compared to those used in the past. Comparison of the saturation profiles measured by the X-ray CT scanner during the experiments shows a good agreement with those predicted by numerical simulations. To obtain results that are applicable to general flow of steam and water in porous media similar experiments will be conducted at higher temperature and with porous rocks of different wetting characteristics and porosity distribution.

  4. Mechanical design of a sodium heated steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.

    1975-01-01

    FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

  5. Steam generator of FBR type reactor

    International Nuclear Information System (INIS)

    Hashiguchi, Ko.

    1992-01-01

    Liquid metal (for example, mercury) which is scarcely reactive with metal sodium is contained and cover gases which are scarcely reactive with the liquid metal are filled in a steam generator of an FBR type reactor and it is closed. The heat of primary sodium is transferred to the liquid metal, which is not reactive with sodium, in a primary thermal conduction portion. Since the temperature of the primary thermal conduction portion is high, the density is extremely low. On the other hand, since a second thermal conduction portion is kept at a single phase and the temperature is lower compared with that of the first thermal conduction portion, the density is kept high. since the density difference and gas jetting speed generate a great circulating force to liquid metal passing the opening of a partition plate, heat can be conducted on the side of water without disposing pumps. The steam concentration in the liquid metal is low being in a single phase of steams, corrosion caused from the outside of pipes of the primary thermal conduction pipe is scarcely promoted. Even if sodium leaks should be caused, since the sodium concentration in the liquid metal is extremely low and the reactivity is low, the temperature of the liquid metal is not elevated. (N.H.)

  6. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  7. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  8. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  9. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  10. Thermal-hydraulic analysis of total loss of steam generator feed water in WWER-440

    International Nuclear Information System (INIS)

    Sabotinov, L.; Cadet-Mercier, S.

    2001-01-01

    The analysis is carried out for a WWER-440/V270 with upgraded primary safety valves (replacement of the existing PRZ safety valves with Pilot Operated Relief Valves (PORV) of the type SEBIM (France)) The current analysis is focused on the scenario 'Total Loss of SGs Feed Water' with application of the operator action of primary system 'Feed and Bleed' in order to check the effectiveness of the installed pressurizer SEBIM valves and to verify that the operator can cool down the reactor system and cope with this accident. The calculations have been performed at the Institute of Protection and Nuclear Safety (IPSN) in Fontenay-aux-Roses with the computer code CATHARE 2 Version 1.3L1. CATHARE is a French best estimate thermal-hydraulic program for accident analysis in the light water nuclear reactors, developed with the participation of the IPSN (Institut de Protection et Surete Nucleaire), CEA (Commissariat a l'Energie Atomique), Framatome and EdF (Electricite de France). (author)

  11. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  12. Steam generator tube rupture effects on a LOCA

    International Nuclear Information System (INIS)

    LaChance, J.L.

    1979-01-01

    A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

  13. Highly Flexible and Efficient Solar Steam Generation Device.

    Science.gov (United States)

    Chen, Chaoji; Li, Yiju; Song, Jianwei; Yang, Zhi; Kuang, Yudi; Hitz, Emily; Jia, Chao; Gong, Amy; Jiang, Feng; Zhu, J Y; Yang, Bao; Xie, Jia; Hu, Liangbing

    2017-08-01

    Solar steam generation with subsequent steam recondensation has been regarded as one of the most promising techniques to utilize the abundant solar energy and sea water or other unpurified water through water purification, desalination, and distillation. Although tremendous efforts have been dedicated to developing high-efficiency solar steam generation devices, challenges remain in terms of the relatively low efficiency, complicated fabrications, high cost, and inability to scale up. Here, inspired by the water transpiration behavior of trees, the use of carbon nanotube (CNT)-modified flexible wood membrane (F-Wood/CNTs) is demonstrated as a flexible, portable, recyclable, and efficient solar steam generation device for low-cost and scalable solar steam generation applications. Benefitting from the unique structural merits of the F-Wood/CNTs membrane-a black CNT-coated hair-like surface with excellent light absorbability, wood matrix with low thermal conductivity, hierarchical micro- and nanochannels for water pumping and escaping, solar steam generation device based on the F-Wood/CNTs membrane demonstrates a high efficiency of 81% at 10 kW cm -2 , representing one of the highest values ever-reported. The nature-inspired design concept in this study is straightforward and easily scalable, representing one of the most promising solutions for renewable and portable solar energy generation and other related phase-change applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. A study on LMFBR steam generator design without tube failure propagation in water leak events

    International Nuclear Information System (INIS)

    Futagami, Satoshi; Hayafune, Hiroki; Fujimura, Ken; Sato, Mitsuru

    2009-01-01

    The major target performance of the SG for commercialized FBR is not only economic performance but also property protection performance. The candidate SG design will be selected at the end of JFY 2010. The straight double wall tube SG is one of the SG candidates for commercialized FBR, and other SG concepts were studied in this paper. In proposing an alternative SG, alternative technological measures with a double wall tube were investigated and included reinforcing the tube against wastage and quick detection of initial tube leaks. Alternative SG concept candidates for preventing tube failure propagation and mitigation of water leak accidents were proposed through a combination of technological measures. The candidates were then comparatively evaluated from the point of view of property protection performance, total weight, technological issues, and so on. A coated wall tube SG and protective wall tube SG were decided on as the alternative SGs because of superior property protection performance and with the technological issues. At the end of JFY 2010, the straight double wall tube SG will be decided upon as the result of R and D activities, and alternative SGs evaluated in feasibility studies. A plan for studying feasibility with the technological issues of the alternative SG was proposed. (author)

  15. Continuous determination of the chloride level in the water of steam generators

    International Nuclear Information System (INIS)

    Deponge, J.; Friconneau, C.; Therond, J.P.

    1974-01-01

    Chloride ions may be continuously and rapidly determined with a silver-silver chloride metal electrode. The sensitive part of the electrode is a pressure compacted homogeneous mixture of silver and silver chloride. Opposed to a reference electrode (of a type used for determining the pH), the couple delivers a potential proportional to the concentration of chloride ions. After describing the principle of the determination, indicating the limitations and care in use to be taken and the reproducibility achieved, the associated transducer and transmitter are described. The transmitter as such is accurate to within about 2% over the entire utilization range. When used as a chloride-meter above 10ppm, the instrument retains its complete accuracy. Under this, the accuracy is obviously affected by the saturation of the transducer and its temperature sensitivity. The determination brackets varies from 10 to 0.1ppm and it can therefore be considered that as the temperature is +10 deg C or less, the accuracy is better than 5% up to 1ppm. Under that, the error increases considerably and can reach +-0.5ppm. If the temperature of the water is effectively +-10 deg C, the accuracy of the determination can drop to +-0.2ppm. Installations of this kind are in use on several nuclear boilers [fr

  16. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  17. Study on steam separation in steam generators of a NPP with the WWER-440 reactors

    International Nuclear Information System (INIS)

    Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

    1977-01-01

    The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

  18. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  19. Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

    International Nuclear Information System (INIS)

    1980-03-01

    The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

  20. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  1. Liquid metal fast breeder reactor steam generator: behaviour of heat exchange tubes in face of a through crack resulting in a contact between sodium and water

    International Nuclear Information System (INIS)

    Quinet, J.L.; Lannou, L.

    1978-01-01

    The results of a survey made Electricite de France on the behaviour of cracked tubes under operating conditions of an industrial steam generator are submitted in this communication. A comparison is made of the tube material: INCOLOY 800, 2 1/4 Cr-1 Mo, 9 Cr-2 Mo land to the initial leak. Finally, a description is given of the self-development process of a water leak into sodium. (author)

  2. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  3. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  4. The study on water ingress mass in the steam generator heat-exchange tube rupture accident of modular high temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Wang Yan; Shi Lei; Li Fu; Zheng Yanhua

    2012-01-01

    The steam generator heat-exchange tube rupture (SGTR) accident is an important and particular accident which will result in water ingress to the primary loop of reactor. Water ingress will result in chemical reaction of graphite fuel and structure with water, which may cause overpressure due to generation of explosive gaseous in large quantity. The study on the water ingress accident is significant for the verification of the inherent characteristics of high temperature gas-cooled reactor. The previous research shows that the amount of water ingress mass is the dominant key factor on the severity of the accident consequence. The 200 MWe high temperature gas-cooled reactor (HTR-PM), which is the first modular pebble-bed high temperature gas-cooled reactor in China designed by the Institute of Nuclear and New Energy Technology of Tsinghua University, is selected to be analyzed in this paper. The different DBA accident scenarios of double-ended break of single heat-exchange tube are simulated respectively by the thermal-hydraulic analysis code RETRAN-02. The results show the water ingress mass through the broken heat-exchange tube is related to the break location. The amount of water ingress mass is affected obviously by the capacity of the emptier system. With the balance of safety and economical efficiency, the amount of water ingress mass from the secondary side of steam generator into the primary coolant loop will be reduced by increasing properly the diameter of the draining lines. (authors)

  5. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  6. Cheaper power generation from surplus steam generating capacities

    International Nuclear Information System (INIS)

    Gupta, K.

    1996-01-01

    Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

  7. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  8. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  9. Fault tolerant control for steam generators in nuclear power plant

    International Nuclear Information System (INIS)

    Deng Zhihong; Shi Xiaocheng; Xia Guoqing; Fu Mingyu

    2010-01-01

    Based on the nonlinear system with stochastic noise, a bank of extended Kalman filters is used to estimate the state of sensors. It can real-time detect and isolate the single sensor fault, and reconstruct the sensor output to keep steam generator water level stable. The simulation results show that the methodology of employing a bank of extended Kalman filters for steam generator fault tolerant control design is feasible. (authors)

  10. Chemical cleaning - essential for optimal steam generator asset management

    International Nuclear Information System (INIS)

    Ammann, Franz

    2009-01-01

    Accumulation of deposits in Steam Generator is intrinsic during the operation of Pressurized Water Reactors. Such depositions lead to reduction of thermal performance, loss of component integrity and, in some cases, to power restrictions. Accordingly, removal of such deposits is an essential part of the asset management program of Steam Generators. Every plant has specific conditions, history and constraints which must be considered when planning and performing a chemical cleaning. Typical points are: -Constitution of the deposits or sludge - Sludge load - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment The strategy for chemical cleaning is developed from these points. The range of chemical cleaning treatments starts with very soft cleanings which can remove approximately 100kg per steam generator and ends with full scale, i.e., hard, cleanings which can remove several thousand kilograms of deposits from a steam generator. Dependent upon the desired goal for the operating plant and the steam generator material condition, the correct cleaning method can be selected. This requires flexible cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is a crucial factor for an optimized asset management program of steam generators in a nuclear power plant

  11. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  12. A study on water level control of PWR steam generator at low power and the self-tuning of its fuzzy controller

    International Nuclear Information System (INIS)

    Na, N.; Kwon, K.; Ham, C.; Bien, Z.

    1994-01-01

    The water level control system of a steam generator in a pressurized water reactor and its control problems during the operation at low power is analysed. In particular, a strategy for a water level control system, which is based on the use of a fuzzy logic controller, is proposed. The control strategy includes dynamic tuning for the large transient. The fuzzy variable of the flow rate during the power operation is obtained from the bypass valve opening and not from the incorrect measured signal at the low flow rate. The practical self-tuning algorithm is based on the optimal control performance

  13. Hideout in steam generator tube deposits

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

    1998-05-01

    Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

  14. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  15. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  16. Draining down of a nuclear steam generating system

    International Nuclear Information System (INIS)

    Jawor, J.C.

    1987-01-01

    The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

  17. Improvements to the COBRA-TF (EPRI) computer code for steam generator analysis. Final report

    International Nuclear Information System (INIS)

    Stewart, C.W.; Barnhart, J.S.; Koontz, A.S.

    1980-09-01

    The COBRA-TF (EPRI) code has been improved and extended for pressurized water reactor steam generator analysis. New features and models have been added in the areas of subcooled boiling and heat transfer, turbulence, numerics, and global steam generator modeling. The code's new capabilities are qualified against selected experimental data and demonstrated for typical global and microscale steam generator analysis

  18. Study group meeting on steam generators for LMFBR's. Summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks.

  19. Study group meeting on steam generators for LMFBR's. Summary report

    International Nuclear Information System (INIS)

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks

  20. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  1. Inverted Steam Generators for Sodium Cooled Fast Reactors

    International Nuclear Information System (INIS)

    Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

    2013-01-01

    Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

  2. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  3. Steam generator tube integrity program. Phase I report

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

    1979-09-01

    The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

  4. Overview of the United States steam generator development programs

    Energy Technology Data Exchange (ETDEWEB)

    Kaspar, P W; Lowe, P A

    1975-07-01

    The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

  5. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  6. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  7. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  8. Facility to separate water and steam

    International Nuclear Information System (INIS)

    Loesel, G.

    1977-01-01

    The water/steam mixture from the pressure vessel e.g. of a BWR is separated by means of centrifugal separators untilizing the natural separation of steam. The steam is supplied to a steam drying vessel and the water to a water collecting tank. These vessels may be combined to a common vessel or connected through additional pipes. From the water collecting tank, arranged below the steam dryer, a feedwater pipe runs back to the pressure vessel. By construction out of individual components cleaning, decontamination, and operating control are essentially simplified. (RW) 891 RW [de

  9. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  10. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  11. A study on emergency response guideline during the loss of steam generator secondary heat sink in pressurizer water reactor

    International Nuclear Information System (INIS)

    Yoon, D. J.; Lee, J. Y.; Song, D. S.

    1999-01-01

    A loss of secondary heat sink can occur as a result of several different initiating events, which are a loss of main feedwater during power operation, a loss of off-site power, or any other scenario for which main feedwater is isolated or lost. At this point the opening and closing of the PORV or safety valves will result in a loss of RCS inventory similar in nature to a small break loss of coolant accident. If operator action is not taken, the pressurizer PORV or safety valves will continue to cycle open and closed at the valve setpoint pressure removing RCS inventory and a limited amount of core decay heat until eventually enough inventory will be lost to result in core uncovery. We conclude that a requirement to successfully initiate bleed and feed on steam generator dryout, without any significant core uncovery expected to occur, is that the PORV flow to power ratio must exceed 140 (lbm/hr)/Mwt. For all plants whose PORV capacity is less than 140 (lbm/hr)/Mwt, since symptoms of SG dryout cannot be used to initiate bleed and feed, increasing RCS pressure and temperature or pressure greater than 2335 psig cannot be used. The only alternative symptom available is SG narrow range level. Since Kori 1,2,3 and 4' PORV capacity is more than the criteria, the bleed and feed operation can be initiated at steam generator dryout

  12. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  13. Sodium-water wastage and reactions program performed by general electric in support of the US. AEC LMFBR steam generator development

    International Nuclear Information System (INIS)

    Greene, D.A.

    1975-01-01

    This paper constitutes an interim report on the sodium-water reaction programs performed, using the GE-SOWAT, GE-SMALL LEAK BEHAVIOR RIG, and GE-PTTR facilities in support of LMFBR steam generator development and its application to the Clinch River Breeder Reactor Plant. Test data from these rigs are presented, including wastage data as a function of water injection rate, sodium temperature, and orifice geometry. Initial results for self-wastage of defects under prototypical conditions, and from proof-of-principle tests of a protected heat transfer tube concept are also presented. An analytical basis for wastage phenomena is suggested. (author)

  14. Sodium-water wastage and reactions program performed by general electric in support of the US. AEC LMFBR steam generator development

    Energy Technology Data Exchange (ETDEWEB)

    Greene, D A

    1975-07-01

    This paper constitutes an interim report on the sodium-water reaction programs performed, using the GE-SOWAT, GE-SMALL LEAK BEHAVIOR RIG, and GE-PTTR facilities in support of LMFBR steam generator development and its application to the Clinch River Breeder Reactor Plant. Test data from these rigs are presented, including wastage data as a function of water injection rate, sodium temperature, and orifice geometry. Initial results for self-wastage of defects under prototypical conditions, and from proof-of-principle tests of a protected heat transfer tube concept are also presented. An analytical basis for wastage phenomena is suggested. (author)

  15. Doppler method leak detection for LMFBR steam generators. Pt. 2. Detection characteristics of bubble in-water using large scale SG model

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi

    2000-01-01

    To prevent the expansion of tube damage and to maintain structural integrity in the steam generators (SGs) of a fast breeder reactor (FBR), it is necessary to detect precisely and immediately the leakage of water from heat transfer tubes. Therefore, an active acoustic method was developed. Previous studies have revealed that, in practical steam generators, the active acoustic method can detect bubbles of 10 l/s within 10 seconds. However to prevent the expansion of damage to neighboring tubes, it is necessary to detect smaller leakages of water from the heat transfer tubes. The Doppler method is designed to detect small leakages and to find the source of a leak before damage spreads to neighboring tubes. The detection sensitivity of the Doppler method and the influence of background noise were investigated experimentally. In-water experiments were performed using an SG full-sector model that simulates actual SGs. The results show that the Doppler method can detect bubbles of 0.1 l/s (equivalent to a water leak rate of about 0.1 g/s) within a few seconds and that the background noise has little effect on water leak detection performance. The Doppler method thus has great potential for the detection of water leakage in SGs. (author)

  16. Discussion on amount of water ingress mass in steam generator heat-exchange tube rupture accident of high- temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Wang Yan; Zheng Yanhua; Shi Lei; Li Fu; Sun Ximing

    2009-01-01

    The steam generator heat-exchange tube rupture (SGTR) accident which will result in the water ingress to the primary circuit of reactor is an important and particular accident for high-temperature gas-cooled reactor (HTGR). The analysis of the water ingress accident is significant for verifying the inherent safety characteristics of HTGR. The amount of water ingress mass is one of the decisive factors for the seriousness of the accident consequence. The 250 MW Pebble-bed Modular High-Temperature Gas-cooled Reactor (HTR-PM) designed by Institute of Nuclear and New Energy Technology of Tsinghua University was selected as an example of analysis. The analysis results show that the amount of water ingress mass is not only affected directly with the broken position and the broken area of the tubes, but also related with the diameter of draining piping and restrictor, draining control valve, action setting of emptier system. With reasonable parameters chosen, the water in steam generator could be drained effectively, so it will prevent the primary circuit of reactor from water ingress in large quantity and reduce the radioactive isotopes ingress to the secondary circuit. (authors)

  17. Mitigation of organically bound sulphate from water treatment plants at Bruce NGS and impact on steam generator secondary side chemistry control

    Energy Technology Data Exchange (ETDEWEB)

    Nashiem, R.; Davloor, R.; Harper, B.; Smith, K. [Bruce Power, Tiverton, Ontario (Canada); Gauthier, C. [CTGIX Services Inc., Burlington, Ontario (Canada); Schexnailder, S. [GE Water and Process Technologies, Dallas, Texas (United States)

    2010-07-01

    Bruce Power is the source of more than 20 per cent of Ontario's electricity and currently operates six reactor units at the Bruce Nuclear Generating Station A (two units) and B (four units) stations located on Lake Huron. This paper discusses the challenges faced and operating experience (OPEX) gained in meeting WANO 1.0 chemistry performance objectives for steam generator secondary side chemistry control, particularly with control of steam generator sulphates. A detailed sampling and analysis program conducted as part of this study concluded that a major contributor to steam generator (SG) elevated sulphates is Organically Bound Sulphate (OBS) in Water Treatment Plants (WTP) effluent. The Bruce A and B WTPs consist of clarification with downstream sand and carbon filtration for Lake Water pre-treatment, which are followed by conventional Ion Exchange (IX) demineralization. Samples taken from various locations in the process stream were analyzed for a variety of parameters including both organic bound and inorganic forms of sulphate. The results are inconclusive with respect to finding the definitive source of OBS. This is primarily due to the condition that the OBS in the samples, which are in relatively low levels, are masked during chemical analysis by the considerably higher inorganic sulphate background. Additionally, it was also determined that on-line Total Organic Carbon (TOC) levels at different WTP locations did not always correlate well with OBS levels in the effluent, such that TOC could not be effectively used as a control parameter to improve OBS performance of the WTP operation. Improvement efforts at both plants focused on a number of areas including optimization of clarifier operation, replacement of IX resins, addition of downstream mobile polishing trailers, testing of new resins and adsorbents, pilot-scale testing with a Reverse Osmosis (RO) rig, review of resin regeneration and backwashing practices, and operating procedure improvements

  18. Mitigation of organically bound sulphate from water treatment plants at Bruce NGS and impact on steam generator secondary side chemistry control

    International Nuclear Information System (INIS)

    Nashiem, R.; Davloor, R.; Harper, B.; Smith, K.; Gauthier, C.; Schexnailder, S.

    2010-01-01

    Bruce Power is the source of more than 20 per cent of Ontario's electricity and currently operates six reactor units at the Bruce Nuclear Generating Station A (two units) and B (four units) stations located on Lake Huron. This paper discusses the challenges faced and operating experience (OPEX) gained in meeting WANO 1.0 chemistry performance objectives for steam generator secondary side chemistry control, particularly with control of steam generator sulphates. A detailed sampling and analysis program conducted as part of this study concluded that a major contributor to steam generator (SG) elevated sulphates is Organically Bound Sulphate (OBS) in Water Treatment Plants (WTP) effluent. The Bruce A and B WTPs consist of clarification with downstream sand and carbon filtration for Lake Water pre-treatment, which are followed by conventional Ion Exchange (IX) demineralization. Samples taken from various locations in the process stream were analyzed for a variety of parameters including both organic bound and inorganic forms of sulphate. The results are inconclusive with respect to finding the definitive source of OBS. This is primarily due to the condition that the OBS in the samples, which are in relatively low levels, are masked during chemical analysis by the considerably higher inorganic sulphate background. Additionally, it was also determined that on-line Total Organic Carbon (TOC) levels at different WTP locations did not always correlate well with OBS levels in the effluent, such that TOC could not be effectively used as a control parameter to improve OBS performance of the WTP operation. Improvement efforts at both plants focused on a number of areas including optimization of clarifier operation, replacement of IX resins, addition of downstream mobile polishing trailers, testing of new resins and adsorbents, pilot-scale testing with a Reverse Osmosis (RO) rig, review of resin regeneration and backwashing practices, and operating procedure improvements

  19. The SNR-300 steam generator small leak detection system

    International Nuclear Information System (INIS)

    Dumm, K.

    1984-01-01

    Small leak detection in the SNR-300 steam generator moduls is achieved by hydrogen meters. Development and design of the Nickel membrane - ion getter pump combination are described and sensitivity requests derived. Results of calibration tests by water/steam injections in a sodium loop are presented. The arrangement and interconnection of signals in SNR-300 are given and possibilities for inservice calibrations are discussed, supported by long time operation tests in the KNK-reactor plant. (author)

  20. A fault detection and diagnosis in a PWR steam generator

    International Nuclear Information System (INIS)

    Park, Seung Yub

    1991-01-01

    The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

  1. Steam generator assessment for sustainable power plant operation

    International Nuclear Information System (INIS)

    Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

    2012-09-01

    Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

  2. Steam generator replacement at the Obrigheim nuclear power station

    International Nuclear Information System (INIS)

    Pickel, E.; Schenk, H.; Huemmler, A.

    1984-01-01

    The Obrigheim Nuclear Power Station (KWO) is equipped with a dual-loop pressurized water reactor of 345 MW electric power; it was built by Siemens in the period 1965 to 1968. By the end of 1983, KWO had produced some 35 billion kWh in 109,000 hours of operation. Repeated leaks in the heater tubes of the two steam generators had occurred since 1971. Both steam generators were replaced in the course of the 1983 annual revision. Kraftwerk Union AG (KWU) was commissioned to plant and carry out the replacement work. Despite the leakages the steam generators had been run safely and reliably over a period of 14 years until their replacement. Replacing the steam generators was completed within twelve weeks. In addition to the KWO staff and the supervising crew of KWU, some 400 external fitters were employed on the job at peak work-load periods. For the revision of the whole plant, work on the emergency systems and replacement of the steam generators a maximum number of approx. 900 external fitters were employed in the plant in addition to some 250 members of the plant crew. The exposure dose of the personnel sustained in the course of the steam generator replacement was 690 man-rem, which was clearly below previous estimates. (orig.) [de

  3. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  4. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  5. Steam generator issues in the United States

    International Nuclear Information System (INIS)

    Strosnider, J.R.

    1997-01-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis

  6. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  7. Integrated steam generation process and system for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

    2010-07-01

    A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

  8. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  9. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  10. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  11. Steam Generator Group Project. Task 6. Channel head decontamination

    International Nuclear Information System (INIS)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described

  12. Environmental codes of practice for steam electric power generation

    International Nuclear Information System (INIS)

    1985-03-01

    The Design Phase Code is one of a series of documents being developed for the steam electric power generation industry. This industry includes fossil-fuelled stations (gas, oil and coal-fired boilers), and nuclear-powered stations (CANDU heavy water reactors). In this document, environmental concerns associated with water-related and solid waste activities of steam electric plants are discussed. Design recommendations are presented that will minimize the detrimental environmental effects of once-through cooling water systems, of wastewaters discharged to surface waters and groundwaters, and of solid waste disposal sites. Recommendations are also presented for the design of water-related monitoring systems and programs. Cost estimates associated with the implementation of these recommendations are included. These technical guides for new or modified steam electric stations are the result to consultation with a federal-provincial-industry task force

  13. The decommissioning of the BR3 steam generator

    International Nuclear Information System (INIS)

    Denissen, L.

    2006-01-01

    A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

  14. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  15. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

    1995-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  16. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L [Inst. of Material Engineering, Ostrava (Switzerland)

    1996-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  17. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Papp, L.

    1995-01-01

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

  18. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  19. Aerosol retention in the flooded steam generator bundle during SGTR

    International Nuclear Information System (INIS)

    Lind, Terttaliisa; Dehbi, Abdel; Guentay, Salih

    2011-01-01

    Research highlights: → High retention of aerosol particles in a steam generator bundle flooded with water. → Increasing particle inertia, i.e., particle size and velocity, increases retention. → Much higher retention of aerosol particles in the steam generator bundle flooded with water than in a dry bundle. → Much higher retention of aerosol particles in the steam generator bundle than in a bare pool. → Bare pool models have to be adapted to be applicable for flooded bundles. - Abstract: A steam generator tube rupture in a pressurized water reactor may cause accidental release of radioactive particles into the environment. Its specific significance is in its potential to bypass the containment thereby providing a direct pathway of the radioactivity from the primary circuit to the environment. Under certain severe accident scenarios, the steam generator bundle may be flooded with water. In addition, some severe accident management procedures are designed to minimize the release of radioactivity into the environment by flooding the defective steam generator secondary side with water when the steam generator has dried out. To extend our understanding of the particle retention phenomena in the flooded steam generator bundle, tests were conducted in the ARTIST and ARTIST II programs to determine the effect of different parameters on particle retention. The effects of particle type (spherical or agglomerate), particle size, gas mass flow rate, and the break submergence on particle retention were investigated. Results can be summarized as follows: increasing particle inertia was found to increase retention in the flooded bundle. Particle shape, i.e., agglomerate or spherical structure, did not affect retention significantly. Even with a very low submergence, 0.3 m above the tube break, significant aerosol retention took place underlining the importance of the jet-bundle interactions close to the tube break. Droplets were entrained from the water surface with

  20. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  1. Leak detection in Phenix and Super Phenix steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Cambillard, E [Centre d' Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

    1978-10-01

    Water leak detection Phenix and Super Phenix steam generators is based on measurement of the hydrogen produced by the reaction of sodium with water. The hydrogen evolves in the sodium in which the steam generator tubes are completely immersed. Depending on service conditions, however (sodium temperature and flow velocity), the hydrogen may appear in the argon existing above the free levels. This is why, although the Phenix steam generators do not feature free levels, measurement systems were added to measure the hydrogen concentration in the argon in the expansion tanks. Super Phenix steam generators are fitted at their outlet with systems for measuring hydrogen in the sodium, and above their free level with a system for measuring hydrogen in the argon. The measurement systems have nickel tube probes connected to circuits kept under vacuum by an ion pump. The hydrogen partial pressure is measured by a mass spectrometer. Super Phenix measurement systems differ from Phenix systems essentially in the temperature regulation of the sodium reaching the nickel tube probes, and in the centralization of the supply and measurement systems of the ion pumps and mass spectrometers. This paper deals with description, calibration and operating conditions of the hydrogen detection systems in sodium and argon in Phenix and Super Phenix steam generators. (author)

  2. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  3. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    International Nuclear Information System (INIS)

    Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

    2010-01-01

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  4. Chooz-A Steam Generators Characterization

    International Nuclear Information System (INIS)

    Aitammar, Laurie

    2016-01-01

    EDF nuclear waste management requires a deep understanding of characterization, classification and waste sorting operations. In fact, French nuclear waste management defines several classes with specific management, treatment and storage facilities. Based on particular criteria, the more the radiological risk of the nuclear waste is important, the more its management will be complex and expensive. During the dismantling of the first French pressurized reactor Chooz-A, decontamination of the primary water circuits (not including the reactor vessel), the steam generators and the pressurizer have been carried out in order to reduce their activity levels. Thanks to these decontamination operations, and a specific characterization methodology, EDF was able to Re-classify the 4 steam generators and store them in one piece at the ANDRA Very Low Level Activity disposal facilities instead of the Low and Intermediate Level activity one. This re-classification allowed EDF to avoid important cutting and packaging processes. To characterize and declare Chooz-A SG activity, EDF-CIDEN used a methodology defined by the French institute of atomic energy, CEA. The method is based on external gamma spectrometry measurements performed with NaI collimated detectors, associated with MERCURAD simulations providing the transfer functions for the detectors and activity sources. Internal measurements are carried out with a CZT (CdZnTe) probe inside the SG tubes to refine the 3D model. In fact, the primary side represents the main source of activity, and understanding its contamination distribution is important to reduce the model and calculation uncertainties. Measurements eventually provided SG 60 Co global activity, from which the activities of other radionuclides of the spectrum were determined using scaling factors. The final activity declaration takes into account the standard deviation of the measurements in order to cover the uncertainties of the methodology. Thereby, the declaration

  5. Steam generator fitted with a dynamic draining device

    International Nuclear Information System (INIS)

    Chaix, J.E.

    1982-01-01

    This generator has, at its upper part, at least one drying structure for holding the water carried with the steam and communicating at its lower part with at least one discharge pipe for draining off the water, each pipe communicating with a dynamic draining device capable of creating a depression in order to suck up the water contained in the drying structure. Application is for pressurized water nuclear reactors [fr

  6. Evaluation of a dryer in a steam generator

    International Nuclear Information System (INIS)

    Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

    1998-01-01

    The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

  7. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  8. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  9. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  10. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  11. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  12. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  13. Characterisation of Oxides Formed on the Internal Surface of Steam Generator Tubes in Alloy 690 Corroded in the Primary Environment of Pressurised Water Reactors

    International Nuclear Information System (INIS)

    Carrette, Florence; Leclercq, Stephanie; Legras, Laurent

    2012-09-01

    Since the end of the 1990s, EDF R and D has been studying the phenomenon of corrosion product release from Steam Generator tubes in order to minimize the Source Term of the contamination and radiation exposure during operation and maintenance of Pressurised Water Reactors. With the BOREAL loop, release tests in primary water at 325 deg. C were performed on various Steam Generator tubes made of alloy 690. The experimental conditions of these tests (chemistry, temperature and hydraulics) were the same for all the tests but the results showed various behaviours towards release. For some tubes, the release was weak whereas for others, it was higher; the release rate of the tubes decreased more or less quickly with time. In order to explain these results, the internal surface of the tubes was characterised before and after the tests. Before the tests, various parameters were studied; the main parameters were the roughness, the impurities, the grain size and the cold work. The results demonstrated that it was not easy to quantify the influence of each parameter on release and to differentiate the tubes. A new parameter was proposed to characterise the internal extreme surface of SG tubes: the surface nano-hardness by nano-indentation measurements. The tubes were also observed and analysed by SEM, (X)TEM. Data obtained by (X)TEM revealed differences of the surface state (layer of perturbed microstructure, density of dislocations, grain size, impurities, initial oxide,...). After the tests, the oxides formed on the internal surface and the underlying material of the samples were characterised by SEM, (X)TEM and SIMS. The examinations showed various types of oxides. For some tubes, a duplex oxide scale was identified, for the others, only one oxide scale was observed. For equivalent durations of corrosion, the thickness of the enriched - chromium oxide layer can vary from 5 nm to 100 nm and the chemical composition can be different. The examinations of the underlying

  14. Steam turbine generators for Sizewell 'B' nuclear power station

    International Nuclear Information System (INIS)

    Hesketh, J.A.; Muscroft, J.

    1990-01-01

    The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

  15. Steam generators of Phenix: Measurement of the hydrogen concentration in sodium for detecting water leaks in the steam generator tubes; Generateurs de vapeur de Phenix-mesure de la concentration d'hydrogene du sodium pour la surveillance de l'etancheite des tubes d'eau-vapeur

    Energy Technology Data Exchange (ETDEWEB)

    Cambillard, E; Lacroix, A; Langlois, J; Viala, J

    1975-07-01

    The Phenix secondary circuits are provided with measurement systems of hydrogen concentration in sodium, that allow for the detection of possible water leaks in steam generators and the location of a faulty module. A measurement device consists of : a detector with nickel membranes of 0, 3 mm wall thickness, an ion pump with a 200 l/s flow rate, a quadrupole mass spectrometer and a calibrated hydrogen leak. The temperature correction is made automatically. The main tests carried out on the leak detection systems are reported. Since the first system operation (October 24, 1973), the measurements allowed us to obtain the hydrogen diffusion rates through the steam generator tube walls. (author)

  16. Hybrid solar-PLG system for industrial scale steam and hot water generation; Sistema hibrido solar-GLP para geracao de vapor e agua quente em escala industrial

    Energy Technology Data Exchange (ETDEWEB)

    Saidel, Marco A.; Monteiro, Marcio D.; Gimenes, Andre L.V.; Fujii, Ricardo J. [Universidade de Sao Paulo (GEPEA/EPUSP), SP (Brazil). Dept. Engenharia Energia e Automacao Eletricas. Grupo de Energia], e-mail: saidel@pea.usp.br, e-mail: marcio.monteiro@poli.usp.br, e-mail: gimenes@gmail.com, e-mail: fujii@gmail.com

    2008-07-01

    This paper presents an initiative conceived for attending to objectives of the PUREFA (Program for Rational Use of Energy and Alternative Sources) of the Sao Paulo university, Brazil. The indicative consists of the implantation of a solar collector system for pre-heating of the water used in the production of the steam consumed at the university restaurant, with a production of 5800 meals per day. This system (auxiliary to the original steam boiler) pre-heats the water of the boiler minimizing the energy expenses for the production of steam and hot water.

  17. Ultrasonic Cleaning of Nuclear Steam Generator by Micro Bubble

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Woo Tae [Korea Hydro and Nuclear Power Co., Daejeon (Korea, Republic of); Kim, Sang Tae; Yoon, Sang Jung [Sae-An Engineering Co., Seoul (Korea, Republic of)

    2012-05-15

    In this paper, we present ultrasonic cleaning technology for a nuclear steam generator using micro bubble. We could extend the boundary of ultrasonic cleaning by using micro bubbles in water. Ultrasonic energy measured was increased about 5 times after the generation of micro bubbles in water. Furthermore, ultrasound energy was measured to be strong enough to create cavitation even though the ultrasound sensor was about 2 meters away from the ultrasonic transducer

  18. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  19. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1995-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  20. Steam generator tube rupture simulation using extended finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish, E-mail: smohanty@anl.gov; Majumdar, Saurin; Natesan, Ken

    2016-08-15

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  1. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1996-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  2. Steam generator tube rupture simulation using extended finite element method

    International Nuclear Information System (INIS)

    Mohanty, Subhasish; Majumdar, Saurin; Natesan, Ken

    2016-01-01

    Highlights: • Extended finite element method used for modeling the steam generator tube rupture. • Crack propagation is modeled in an arbitrary solution dependent path. • The FE model is used for estimating the rupture pressure of steam generator tubes. • Crack coalescence modeling is also demonstrated. • The method can be used for crack modeling of tubes under severe accident condition. - Abstract: A steam generator (SG) is an important component of any pressurized water reactor. Steam generator tubes represent a primary pressure boundary whose integrity is vital to the safe operation of the reactor. SG tubes may rupture due to propagation of a crack created by mechanisms such as stress corrosion cracking, fatigue, etc. It is thus important to estimate the rupture pressures of cracked tubes for structural integrity evaluation of SGs. The objective of the present paper is to demonstrate the use of extended finite element method capability of commercially available ABAQUS software, to model SG tubes with preexisting flaws and to estimate their rupture pressures. For the purpose, elastic–plastic finite element models were developed for different SG tubes made from Alloy 600 material. The simulation results were compared with experimental results available from the steam generator tube integrity program (SGTIP) sponsored by the United States Nuclear Regulatory Commission (NRC) and conducted at Argonne National Laboratory (ANL). A reasonable correlation was found between extended finite element model results and experimental results.

  3. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    Maruska, C.C.

    2002-01-01

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  4. Surry steam generator - examination and evaluation

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.; Ferris, R.H.

    1985-10-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper. 13 figs

  5. Surry steam generator - examination and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clark, R A; Doctor, P G; Ferris, R H

    1987-01-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper.

  6. Questions raised in developing fast reactor steam generator designs

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, P A; Hayden, O

    1975-07-01

    The most important component in the achievement of satisfactory LMFBR reliability is the steam generator. When the failure statistics of other nuclear steam generators and the implications of a sodium water reaction are considered, there is some cause for concern. It is apparent that considerable improvement in technology is necessary and until more experience on operating plant is available a conservative design approach must be taken. Many solutions have been proposed, varying from forced circulation straight tube modular to large single vessel once through helical designs. The paper poses what are considered to be the main questions which arise when making a choice of fast reactor steam generator type and tube configuration. The aim is to promote discussion amongst the assembled experts on their relative design approaches and the importance placed upon the various factors in reaching our common goal of ensuring the success of the LMFBR in its essential role of conserving world energy resources. (author)

  7. Questions raised in developing fast reactor steam generator designs

    International Nuclear Information System (INIS)

    Taylor, P.A.; Hayden, O.

    1975-01-01

    The most important component in the achievement of satisfactory LMFBR reliability is the steam generator. When the failure statistics of other nuclear steam generators and the implications of a sodium water reaction are considered, there is some cause for concern. It is apparent that considerable improvement in technology is necessary and until more experience on operating plant is available a conservative design approach must be taken. Many solutions have been proposed, varying from forced circulation straight tube modular to large single vessel once through helical designs. The paper poses what are considered to be the main questions which arise when making a choice of fast reactor steam generator type and tube configuration. The aim is to promote discussion amongst the assembled experts on their relative design approaches and the importance placed upon the various factors in reaching our common goal of ensuring the success of the LMFBR in its essential role of conserving world energy resources. (author)

  8. Dependence of steam generator vibrations on feedwater pressure

    International Nuclear Information System (INIS)

    Sadilek, J.

    1989-01-01

    Vibration sensors are attached to the bottom of the steam generator jacket between the input and output primary circuit collectors. The effective vibration value is recorded daily. Several times higher vibrations were observed at irregular intervals; their causes were sought, and the relation between the steam generator vibrations measured at the bottom of its vessel and the feedwater pressure was established. The source of the vibrations was found to be in the feedwater tract of the steam generator. The feedwater tract is described and its hydraulic characteristics are given. Vibrations were measured on the S02 valve. It is concluded that vibrations can be eliminated by reducing the water pressure before the control valves and by replacing the control valves with ones with more suitable control characteristics. (E.J.). 3 figs., 1 tab., 3 refs

  9. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  10. Open channel steam generator feedwater system

    International Nuclear Information System (INIS)

    Kim, R.F.; Min-Hsiung Hu.

    1985-01-01

    A steam generator which utilizes a primary fluid to vaporize a secondary fluid is provided with an open flow channel and elevated discharge nozzle for the introduction of secondary fluid. The discharge nozzle is positioned above a portion of the inlet line such that the secondary fluid passes through a vertical section of inlet line prior to its discharge into the open channel. (author)

  11. Method for servicing a steam generator

    International Nuclear Information System (INIS)

    Cooper, J.W. Jr.; Castner, R.P.

    1982-01-01

    The servicing of a steam generator is made easier by mapping the tubesheet with a remotely controlled probe to locate precisely each hole in the sheet. The locations are stored and used to maneuver various tools into position to perform operations on each tube hole

  12. Water jet behavior in center water jet type supersonic steam injector

    International Nuclear Information System (INIS)

    Kawamoto, Y.; Abe, Y.

    2005-01-01

    Next-generation reactor systems have been under development aiming at simplified system and improvement of safety and credibility. A steam injector has a function of a passive pump without large motor or turbo-machinery, and has been investigated as one of the most important component of the next-generation reactor. Its performance as a pump depends on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. As previous studies of the steam injector, there are studies about formulation of operating characteristic of steam injector and analysis of jet structure in steam injector by Narabayashi etc. And as previous studies of the direct contact condensation, there is the study about the direct contact condensation in steam atmosphere. However the study about the turbulent heat transfer under the great shear stress is not enough investigated. Therefore it is necessary to examine in detail about the operating characteristic of the steam injector. The present paper reports the observation results of the water jet behavior in the super sonic steam injector by using the video camera and the high-speed video camera. And the measuring results of the temperature and the pressure distribution in the steam injector are reported. From observation results by video camera, it is cleared that the water jet is established at the center of the steam injector right after steam supplied and the operation of the steam injector depends on the throat diameter. And from observation results by high-speed video camera, it is supposed that the columned water jet surface is established in the mixing nozzle and the water jet surface movement exists. Furthermore and effect of the non-condensable gas on the steam injector is investigated by measuring the radial temperature distributions in the water jet. From measuring results, it is supposed the more the air included in the steam, the more the temperature fluctuation of both steam and discharge water

  13. A balanced strategy in managing steam generator thermal performance

    International Nuclear Information System (INIS)

    Hu, M. H.; Nelson, P. R.

    2009-01-01

    This paper presents a balanced strategy in managing thermal performance of steam generator designed to deliver rated megawatt thermal (MWt) and megawatt electric (MWe) power without loss with some amount of thermal margin. A steam generator (SG) is a boiling heat exchanger whose thermal performance may degrade because of steam pressure loss. In other words, steam pressure loss is an indicator of thermal performance degradation. Steam pressure loss is mainly a result of either 1) tube scale induced poor boiling or 2) tube plugging historically resulting from tubing corrosion, wear due to flow induced tube vibration or loose parts impact. Thermal performance degradation was historically due to tube plugging but more recently it is due to poor boiling caused by more bad than good constituents of feedwater impurities. The whole SG industry still concentrates solely on maintenance programs towards preventing causes for tube plugging and yet almost no programs on maintaining adequate boiling of fouled tubes. There can be an acceptable amount of tube scale that provides excellent boiling capacity without tubing corrosion, as operational experience has repeatedly demonstrated. Therefore, future maintenance has to come up balanced programs for allocating limited resources in both maintaining good boiling capacity and preventing tube plugging. This paper discusses also thermal performance degradation due to feedwater impurity induced blockage of tube support plate and thus subsequent water level oscillations, and how to mitigate them. This paper provides a predictive management of tube scale for maintaining adequate steam pressure and stable water level without loss in MWt/MWe or recovering from steam pressure loss or water level oscillations. This paper offers a balanced strategy in managing SG thermal performance to fulfill its mission. Such a strategy is even more important in view of the industry trend in pursuing extended power uprate as high as 20 percent

  14. Proceedings of steam generator sludge deposition in recirculating and once through steam generator upper tube bundle and support plates

    International Nuclear Information System (INIS)

    Baker, R.L.; Harvego, E.A.

    1992-01-01

    The development of remedial measures of shot peening have given nuclear utilities viable measures to address primary water stress corrosion cracking to extend steam generator life. The nuclear utility industry is now faced with potential replacement of steam generators in nuclear power plants due to stress corrosion cracking and intergranular attach in crevice locations on the secondary side of steam generators at tube support plates and at the crevice at the top of the tube sheet. Significant work has been done on developing and understanding of the effects of sludge buildup on the corrosion process at these locations. This session was envisioned to provide a forum for the development of an understanding of the mechanisms which control the transport and deposition of sludge on the secondary side of steam generators. It is hoped that this information will aid utilities in monitoring the progression of fouling of these crevices by further knowledge in where to look for the onset of support plate crevice fouling. An understanding of the progression of fouling from upper tube support plates to those lower in the steam generator where higher temperatures cause the corrosion process to initiate first can aid the nuclear utility industry in developing remedial measures for this condition and in providing a forewarning of when to apply such remedial measures

  15. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  16. Steam generation from solar energy

    International Nuclear Information System (INIS)

    Gozzi, M.

    2001-01-01

    The vapor for thermoelectric use is one of the most promoted methods for electric power generation from solar energy. The new plants are becoming more and more safe, and anyway in some cases the natural gas makes easy the production of electricity [it

  17. Fission product retention during faults involving steam generator tube rupture

    International Nuclear Information System (INIS)

    Rodliffe, R.S.

    1983-08-01

    In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

  18. Development of an acoustic steam generator leak detection system using delay-and-sum beamformer

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka

    2009-01-01

    A new acoustic steam generator leak detection system using delay-and-sum beamformer is proposed. The major advantage of the delay-and-sum beamformer is it could provide information of acoustic source direction. An acoustic source of a sodium-water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the delay-and-sum beamformer could distinguish the acoustic source of the sodium-water reaction from steam generator background noise. In this paper, results from numerical analyses are provided to show fundamental feasibility of the new method. (author)

  19. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  20. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  1. Stress analysis of HTR-10 steam generator heat exchanging tubes

    International Nuclear Information System (INIS)

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  2. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  3. LPGC, Levelized Steam Electric Power Generator Cost

    International Nuclear Information System (INIS)

    Coen, J.J.; Delene, J.G.

    1994-01-01

    1 - Description of program or function: LPGC is a set of nine microcomputer programs for estimating power generation costs for large steam-electric power plants. These programs permit rapid evaluation using various sets of economic and technical ground rules. The levelized power generation costs calculated may be used to compare the relative economics of nuclear and coal-fired plants based on life-cycle costs. Cost calculations include capital investment cost, operation and maintenance cost, fuel cycle cost, decommissioning cost, and total levelized power generation cost. These programs can be used for quick analyses of power generation costs using alternative economic parameters, such as interest rate, escalation rate, inflation rate, plant lead times, capacity factor, fuel prices, etc. The two major types of electric generating plants considered are pressurized-water reactor (PWR) and pulverized coal-fired plants. Data are also provided for the Large Scale Prototype Breeder (LSPB) type liquid metal reactor. Costs for plant having either one or two units may be obtained. 2 - Method of solution: LPGC consists of nine individual menu-driven programs controlled by a driver program, MAINPWR. The individual programs are PLANTCAP, for calculating capital investment costs; NUCLOM, for determining operation and maintenance (O and M) costs for nuclear plants; COALOM, for computing O and M costs for coal-fired plants; NFUEL, for calculating levelized fuel costs for nuclear plants; COALCOST, for determining levelized fuel costs for coal-fired plants; FCRATE, for computing the fixed charge rate on the capital investment; LEVEL, for calculating levelized power generation costs; CAPITAL, for determining capitalized cost from overnight cost; and MASSGEN, for generating, deleting, or changing fuel cycle mass balance data for use with NFUEL. LPGC has three modes of operation. In the first, each individual code can be executed independently to determine one aspect of the total

  4. Evolution of design of steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Chetal, S.C.; Vaidyanathan

    1997-01-01

    The first sodium cooled reactor was the experimental breeder reactor (EBR-I) in usa which was commissioned in 1951 and was incidentally the first nuclear reactor to generate electrical energy. This was followed by fast breeder reactors in USSR, UK, france, USA, japan, germany and India. The use of sodium as a coolant is due to its low moderation which helps in breeding fissile fuel from fertile materials and also its high heat transfer coefficient at comparatively low velocities. The good heat transfer properties introduce thermal stresses when there are rapid changes in the sodium temperatures. Also sodium has a chemical affinity with air and water. The steam generators for sodium cooled reactors have to allow for these novel conditions and in addition, unlike other components. Choices have to be made whether it is a recirculation type as in most fossil plants or an once through unit, the power rating, shape of the tube (straight, helical, U-tube), materials (Ferritic or austenitic), with free level of sodium or not, sodium on tube side or shell side and so on. With higher pressures and steam temperatures reheating steam after partial expansion in the turbine becomes essential as in conventional turbines. For this purpose the choice of reheating fluid viz sodium or live main steam has to be made. This paper traces the evolution of steam generator designs in the different sodium cooled reactors (chronologically) and the operation experience. 16 figs., 1 tab

  5. Steam Generator Group Project. Annual report, 1982

    International Nuclear Information System (INIS)

    Clark, R.A.; Lewis, M.

    1984-02-01

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided

  6. Design of jet manipulator for sludge lancing for steam generators

    International Nuclear Information System (INIS)

    Kumar, Kundan; Nathani, D.K.; Kayal, J.N.; Rupani, B.B.

    2006-01-01

    The sludge accumulation in secondary side of mushroom type steam generators of Indian Pressurised Heavy Water Reactors (PHWRs) may lead to loss of thermal efficiency and corrosion. Sludge removal is required to minimise such effects for safe and enhanced operating life of the steam generators. A sludge lancing system has been developed for sludge removal from the secondary side of the steam generators. Jet Manipulator is one of the various modules of the sludge lancing system. The JM consists of three modules namely walker, elevator and nozzle heads. Each module is designed to pass through hand hole, having 180 mm diameter and 100 mm wide gap between steam generator shell and shroud. These three modules are connected to each other by quick connecting type joints and are having their specific functions. The walker crawls by step of single pitch of the tube along the central no-tube lane of the steam generator by taking lateral supports on the nearest tubes. The elevator is capable of lifting the nozzle head to a suitable height required for lancing operation of entire tube sheet of the steam generator. The nozzle head directs the multiple jets along the narrow inter tube lanes having 3 mm width, on both sides of the central no-tube lane. The nozzle can be set to move at different elevations such that the multiple jets will graze along the narrow tube lane to create the sludge lancing action. The provision exists for movement of JM in both directions, i.e. forward and reverse. This paper highlights the objective, design and development, selection of nozzles, qualification and performance evaluation of JM. The manipulator is remotely operable by compressed air in the forward and reverse direction in the central no-tube lane to position the nozzle head in the horizontal direction. (author)

  7. Steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1980-01-01

    An improved steam generator is described for use in a nuclear power plant of the pressurized water type in which a turbine generator is driven by the steam output of the steam generator to provide electrical power therefrom. The improvement comprises providing a vertically movable grid structure vertically extending within the interior of the lower housing portion of the steam generator through which individual tubes comprising a vertically extending tube bundle extend. The tube bundle has a tube sheet at one end thereof supporting the tube bundle for the tubes extending through the tube sheet in flow through communication with a heat exchange fluid inlet. The grid structure defines grid apertures therein through which the individual tubes extend with each of the grid apertures being in surrounding relationship with a portion of an associated one of the tubes. The grid structure is movable for a predetermined vertical extent, such as by hydraulic means, such as a piston, along the tubes for vertically displacing the means defining the grid apertures by a sufficient amount for removing the previously surrounded portion of each of the tubes from the associated grid apertures whereby an enhanced reading of the condition of the tubes at the previously surrounded portion is enabled. The steam generator may comprise vertically assemblable modules which are removably mounted together in sealing relationship, with the modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship therewith and an uppermost drier module removably mountable on the tube bundle module in sealing relationship therewith whereby ready access to removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated

  8. A study on the steam generator data base and the evaluation of chemical environment

    International Nuclear Information System (INIS)

    Yang, Kyung Rin; Yoo, Je Hyoo; Lee, Eun He; Hong, Kwang Pum

    1990-01-01

    In order to make steam generator data base, the basic plant information and water quality control data on the steam generators of the PWR nuclear power plant operating in the world have been collected by EPRI. In this project, the basic information and water quality control data of the domestic PWR nuclear power plants were collected to make steam generator data base on the basic of the EPRI format table, and the computerization of them was performed. Also, the technical evaluation of chemical environments on steam generator of the Kori 2 plant chemists. Workers and researchers working at the research institute and universities and so on. Especially, it is able to be used as a basic plant information in order to develop an artificial intellegence development system in the field on the technical development of the chemical environment. The scope and content of the project are following. The data base on the basic information data in domestic PWR plant. The steam generator data base on water quality control data. The evaluation on the chemical environment in the steam generators of the Kori 2 plant. From previous data, it is concluded as follows. The basic plant information on the domestic PWR power plant were computerized. The steam generator data base were made on the basis of EPRI format table. The chemical environment of the internal steam generators could be estimated from the analytical evaluation of water quality control data of the steam generator blowdown. (author)

  9. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  10. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  11. Electrosleeve process for in-situ nuclear steam generator repair

    International Nuclear Information System (INIS)

    Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

    2000-01-01

    Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

  12. Acoustic noises of the BOR-60 reactor steam generators when simulating leaks with argon and steam

    International Nuclear Information System (INIS)

    Sokolov, V.M.; Golushko, V.V.; Afanas'ev, V.A.; Grebenkin, Yu.P.; Muralev, A.B.

    1985-01-01

    Background acoustic noises of stea generators in different operational regimes and noises of argon and steam small leads (about 0.1 g/s) are studied to determine the possibility of designing the acoustic system for leak detection in sodium-water steamgenerators. Investigations are carried out at the 30 MW micromodule steam generator being in operation at the BOR-60 reactor as well as at the 20 MW tank type steam generator. Immersed ransduceres made of lithium niobate 6 mm in-diameter and waveguide transducers made of a stainless steel in the form of rods 10 mm in-diameter and 500 mm long are used as acoustic monitors. It is shown that the leak noise is more wide-band than the background noise of the steam generator and both high and low frequencies appear in the spectrum. The use of monitors of different types results in similar conslusions inrelation to the character of background noises and leak signals (spectral density, signal to-noise ratio) in the ase of similar bandroidths of the transduceres. A conclusion is made that the change of operational regimes leads to changes of background noise level, which can be close to the reaction of

  13. Radiological protection for the ANGRA 1 steam generator replacement outage

    International Nuclear Information System (INIS)

    Oliveira, Magno Jose de; Amaral, Marcos Antonio do; Minelli, Edson; Ferreira, William Alves

    2009-01-01

    The Angra 1 Nuclear Power Plant (NPP) is a Westinghouse two-loop plant with net output before its 1P16 Outage of 632 MWe, with the Old Steam Generators (OSG) type model D3, which were replaced by two new Steam Generators with feed water-ring system. Localized in Angra dos Reis, Rio de Janeiro - Brazil, Angra 1 started in commercial operation in 1985 and, from the beginning problems related to corrosion have appeared in the Inconel 600 alloy of the tubes. The corrosion problems indicated the necessity for a strong control of the tubes thicknesses and, after a time, the ELETRONUCLEAR decided to replace the OSG. In 2009, ELETRONUCLEAR initiated in January 24, the actions for the Steam Generators Replacement - SGR. During the SGR process, several controls were applied in field, which made possible to have no radiological accidents, no dose limits exceeded, and permitted to achieve a very good result in terms of Collective Dose. This paper describes the radiological controls applied for the Angra 1 Steam Generator Replacement Outage, the radiological protection team sizing and distribution and the obtained results. (author)

  14. Mushrooms as Efficient Solar Steam-Generation Devices.

    Science.gov (United States)

    Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

    2017-07-01

    Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  15. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  16. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  17. Water chemistry and corrosion in water-steam circuits of nuclear power plants

    International Nuclear Information System (INIS)

    Gardent, R.; Menet, O.

    1981-01-01

    The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented [fr

  18. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  19. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)

  20. The steam generator programme of PISC III

    International Nuclear Information System (INIS)

    Birac, C.; Herkenrath, H.

    1990-12-01

    The PISC III Actions are intended to extend the results and methodologies of the previous PISC excercises, i.e. the validation of the capabilities of the various examination techniques when used on real defects in real components under real conditions of inspection. Being aware of the important safety role that steam generator tubes play as barrier between primary and secondary cooling system and of the industrial problems that the degradation of these tubes can create, the PISC III Management Board agreed to include in the PISC III Programme a special Action on Steam Generator Tubes Testing (SGT). It was decided to organize the programme in three phases, including Round Robin Tests (RRT): - capability tests on loose tubes, - capability tests on transportable mock-ups, - reliability tests on fixed mock-ups including some interesting SURRY tubes

  1. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J [VTT Energy, Espoo (Finland); Palsinajaervi, C; Porkholm, K [IVO International Ltd, Vantaa (Finland)

    1996-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  2. Update of operations with Westinghouse steam generators

    International Nuclear Information System (INIS)

    Malinowski, D.D.; Fletcher, W.D.

    1978-01-01

    Westinghouse commercial steam generators in operation now number 112, of which 98 are tubed with Inconel 600, the remainder with stainless steel. The implementation of all volatile treatment (AVT) was reported. It was noted that several plants had exhibited some tube corrosion during their initial periods using AVT; this observation indicated that the transition from phosphate chemistry control to AVT may have been subject to certain residual effects due to incomplete removal of phosphated deposits. As inspection results from steam generators operated on AVT became more generally available with the passage of time, a pattern of results emerged that seemed to correlate with the operating experience with phosphate chemistry control. Specifically, all the plants that experienced corrosion problems had from 1 to 8 yr of operational history using phosphates, while those with less than a year's experience using phosphates tended to be less affected by corrosion problems

  3. Chemical control and design considerations for CANDU-PHW steam generators

    International Nuclear Information System (INIS)

    Frost, C.R.; Churchill, B.R.

    1978-01-01

    Ontario Hydro presently operates eight nuclear power units with a total capacitiy of about 4000 MW(e) net. Operating experience has been with Monel-400 and with Inconel-600 tubed steam generators using sodium phosphate or all volatile control of the boiler steam and water system. With a heavy water Heat Transport System, steam generator tube integrity is an essential ingredient of economical power production. Only three steam generator tube failures have occurred so far in about 40 unit-years operation. None was attributable to corrosion. Factors in the good reliability are, careful engineering design, good quality control at all stages of tubing and steam generator manufacture and close chemical control. The continuing evolution of our steam generator design means that future requirements will be more stringent. (author)

  4. Materials engineering issues, LMFBR steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Challenger, K.D.; Day, R.A.; Dutina, D.; Ring, P.J.

    1976-01-01

    Selection of 2-1/4 Cr-1 Mo as the reference construction material for LMFBR steam generators assumed a balance between its known intrinsic properties and our ability to accommodate certain of its deficiencies through design allowance. A comprehensive development program was undertaken to define base data needed, confirm assumptions made relative to desired performance, minimize defects by optimization of melting, fabrication and heat treatment processes, and prepare specifications for purchasing reactor components

  5. Model studies of the vertical steam generator thermal-hydraulic characteristics

    International Nuclear Information System (INIS)

    Desyatun, V.F.; Moskvichev, V.F.; Ulasov, V.M.; Morozov, V.G.; Burkov, V.K.; Grebennikov, V.N.

    1984-01-01

    Results of investigations conducted to clarify the calculation technique and to test the workability of the main elements and units of the PGV-250 vertical steam generator of saturated steam are considered. The steam generating capacity of the plant is 1486 t/h, thermal power is 792 MW. Steam generation follows a multiple circulation scheme. The heat surface comprises 330-shields. The investigations are carried out with a model which reproduces all the main elements of the steam generator xcluding the economizer section. The flow rates of feed water, generated steam and coolant of the first circuit as well as temperature, pressure and humidity of the generated steam past the separator are determined. The average heat transfer factors of the heat surface are calculated on the base of the data obtained and a conclusion is drawn on the correctness of the thermohydraulic calculation technique used in development of the PGV-250 steam generator design. Temperature pulsations and heat surface steaming are not observed. The steam humidity at the outlet and steam capture into sinking tubes are within permissible values

  6. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  7. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  8. Data analysis for steam generator tubing samples

    International Nuclear Information System (INIS)

    Dodd, C.V.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

  9. Integrity Analysis of Damaged Steam Generator Tubes

    International Nuclear Information System (INIS)

    Stanic, D.

    1998-01-01

    Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

  10. Materials performance in operating PWR steam generators

    International Nuclear Information System (INIS)

    Weeks, J.R.

    1975-01-01

    The Inconel-600 tubing in operating PWR steam generators has developed leaks due to intergranular stress corrosion cracking or a general wastage attack, originating from the secondary side of the tubing. Corrosion has been limited to those areas of the steam generators where limited coolant circulation and high heat flux have caused impurities to concentrate. Wastage or pitting attack has always been associated with local concentration of sodium hydrogen phosphates, whereas stress corrosion has been associated with local concentration of sodium or potassium hydroxides. The only instance of stress corrosion originating from the primary side occurred on cold-worked tubing when hydrogen was not added to getter oxygen, and LiOH was not added to raise the pH of the primary coolant. All PWR manufacturers are now recommending that the phosphate treatment of the secondary coolant be abandoned in favor of an all-volatile treatment. Experience in operating plants has shown, however, that removal of phosphate-rich sludge deposits is difficult, and that further wastage and/or intergranular stress corrosion may develop; the residual sodium phosphates gradually convert by reaction with corrosion product hydroxides to sodium hydroxide, which remains concentrated in the limited flow areas. Improvements in circulation patterns have been achieved by inserting flow baffles in some PWR steam generators. Inservice monitoring by eddy current techniques is useful for detecting corrosion-induced defects in the tubing, but irreproducibility in field examinations can lead to uncertainties interpreting the results. (U.S.)

  11. Highly purified water production technology. The influence of water purity on steam quality

    International Nuclear Information System (INIS)

    Ganter, J.

    1975-01-01

    The fundamental question related to high-pressure steam generation, intended for powering steam turbines, concerns steam production conditions based on constant quality standards. The characteristics of water (salinity, silica concentration) are indicated for a given steam quality as a function of the pressure. Two processes for the purification of feedwater for high pressure boilers are described: a treatment using precoated cellulose or resin filters and a treatment using mixed-bed ion exchangers. When ultrapure water is required, the demineralized water is filtred using microfiltration and ultrafiltration processes [fr

  12. Life extension and replacement management for RAPS type steam generators

    International Nuclear Information System (INIS)

    Arya, R.C.; Rastogi, A.K.

    1996-01-01

    The steam generating equipment in first four units of Indian PHWRs Rajasthan Atomic Power Station (RAPS) 1-2 and Madras Atomic Power Station (MAPS) 1-2 are hairpin type and comprise of eight boiler assemblies. Each assembly consists of identical, single pass, inverted and vertical hairpin heat exchangers (10 for RAPS and 11 for MAPS) containing 195 monel-400 U tubes of 12.7 mm dia x 1.242 mm thick. The hot heavy water flows through these tubes and imparts heat to feed, light demineralized water entering the shell at the bottom of preheat leg. The heat is generated on the outer surface of the tubes. Details of studies carried out for life extension and replacement management for RAPS type steam generators are given. 1 fig., 5 tabs

  13. Small leak damage and protection systems in steam generators

    International Nuclear Information System (INIS)

    Greene, D.A.

    1976-01-01

    A small leak of water into sodium in a liquid metal heated steam generator can cause damage to adjacent tubes, a phenomenon termed wastage. Theories on this phenomenon range from corrosion from sodium water reaction products to erosion by supersonic particles. An alternative approach considers the water injection to form a simple combustion process. Using this approach many aspects of over 250 wastage experiments can be explained both analytically and physically. The U.S. has an extensive technology in the general area of acoustic surveillance. High temperature in-sodium microphones, in-vessel waveguides, and data analysis techniques have been successfully demonstrated in national development programs. This technology has been applied specifically to the development of an acoustic leak detection/location monitor for small leaks in an operating steam generator

  14. Steam generators clogging diagnosis through physical and statistical modelling

    International Nuclear Information System (INIS)

    Girard, S.

    2012-01-01

    Steam generators are massive heat exchangers feeding the turbines of pressurised water nuclear power plants. Internal parts of steam generators foul up with iron oxides which gradually close some holes aimed for the passing of the fluid. This phenomenon called clogging causes safety issues and means to assess it are needed to optimise the maintenance strategy. The approach investigated in this thesis is the analysis of steam generators dynamic behaviour during power transients with a mono dimensional physical model. Two improvements to the model have been implemented. One was taking into account flows orthogonal to the modelling axis, the other was introducing a slip between phases accounting for velocity difference between liquid water and steam. These two elements increased the model's degrees of freedom and improved the adequacy of the simulation to plant data. A new calibration and validation methodology has been proposed to assess the robustness of the model. The initial inverse problem was ill posed: different clogging spatial configurations can produce identical responses. The relative importance of clogging, depending on its localisation, has been estimated by sensitivity analysis with the Sobol' method. The dimension of the model functional output had been previously reduced by principal components analysis. Finally, the input dimension has been reduced by a technique called sliced inverse regression. Based on this new framework, a new diagnosis methodology, more robust and better understood than the existing one, has been proposed. (author)

  15. Passive vibro-acoustic detection of a sodium-water reaction in a steam generator of a sodium-cooled fast neutrons nuclear reactor by beam forming

    International Nuclear Information System (INIS)

    Moriot, Jeremy

    2013-01-01

    This thesis deals with a new method to detect a sodium-water reaction in a steam generator of a fast sodium-cooled nuclear reactor. More precisely, the objective is to detect a micro-leak of water (flow ≤ 1 g/s) in less than 10 seconds by measuring the external shell vibrations of the component. The strong background noise in operation makes impossible the use of a detection system based on a threshold overrun. A beam forming method applied to vibrations measured by a linear array of accelerometers is developed in this thesis to increase the signal-to-noise ratio and to detect and locate the leak in the steam generator. A numerical study is first realized. Two models are developed in order to simulate the signals measured by the accelerometers of the array. The performances of the beam forming are then studied in function of several parameters, such as the source location and frequency, the damping factor, the background noise considered. The first model consists in an infinite plate in contact with a heavy fluid, excited by an acoustic monopole located in this fluid. Analyzing the transverse displacements in the wavenumber domain is useful to establish a criterion to sample correctly the vibration field of the plate. A second model, more representative of the system is also proposed. In this model, an elastic infinite cylindrical shell, filled with a heavy fluid is considered. The finite dimensions in the radial and circumferential directions lead to a modal behavior of the system which impacts the beam forming. Finally, the method is tested on an experimental mock-up which consists in a cylindrical pipe made in stainless steel and filled with water connected to hydraulic circuit. The water flow speed can be controlled by varying the speed of the pump. The acoustic source is generated by a hydro-phone. The performances of the beam forming are studied for different water flow speeds and different amplitude and frequencies of the source. (author) [fr

  16. Leak suppression at steam generator man-, hand-, and eyeholes

    International Nuclear Information System (INIS)

    Sylvain, C.; Sutz, P.; Gemma, A.

    1988-01-01

    Plant unavailability associated with primary and secondary holes is approximately the same as that caused by steam generator tube defects, i.e., 0.5%. Problems encountered with steam generator man-, hand-, and eyeholes during plant operation have led Electricite de France (EdF) and Framatome to improve hole seal design and to develop robots for closing and cleaning them. The data base available in France in this field on some 150 steam generators in 900- and 1300-MW(electric) pressurized water reactors (the equivalent of 300 reactor-yr of operation) has been the base of the developments described in this paper. Incidents occurring in operation primarily concern had-and inspection holes located on the steam generator's secondary side. They include four kinds: (1) leakage detected in operation, requiring forced outages, (2) leakage detected during plant restart after a scheduled shutdown and resulting in a restart delay, (3) pitting of seal mating surfaces, not inducing any leakage but jeopardizing subsequent compliance and requiring difficult and costly repairs, and (4) seizing of screws or bolts. New primary and secondary hole stud tightening and maintenance machines help to improve the efficiency of the in-service closing operations. They provide savings of up to 80% on labor, duration of operations, and exposure

  17. Corrosion and Rupture of Steam Generator Tubings in PWRs

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-01

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

  18. Corrosion and Rupture of Steam Generator Tubings in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-15

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

  19. SWAAM-code development and verification and application to steam generator designs

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes which were developed by Argonne National Laboratory to analyze the effects of sodium-water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The paper discusses the theoretical foundations and numerical treatments on which the codes are based, followed by a description of code capabilities and limitations, verification of the codes and applications to steam generator and IHTS designs. 25 refs., 14 figs

  20. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  1. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  2. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  3. Analysis of fast reactor steam generator performance

    International Nuclear Information System (INIS)

    Hulme, G.; Curzon, A.F.

    1992-01-01

    A computer model for the prediction of flow and temperature fields within a fast reactor steam generator unit is described. The model combines a commercially available computational fluid dynamics (CFD) solver (PHOENICS) with a steam-tube calculation and provides solutions for the fully coupled flow and temperature fields on both the shell side and the tube side. The model includes the inlet and outlet headers and the bottom end stagnant zone. It also accounts for the effects of support grids and edge-gaps. Two and three dimensional and transient calculations have been performed for both straight tube and J-tube units. Examples of the application of the model are presented. (7 figures) (Author)

  4. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1987-01-01

    This patent describes a steam generator for a nuclear power plant comprising a shell, a plurality of tubes having a U-shaped configuration arranged in successive columns within the shell. The tubes are adapted to heat feedwater flowing around the outside of the tubes by the flow of hot reactor coolant within the tubes, and antivibration bars any vibrations of the tubes as a result of steam between the columns of tubes. The improvement described here comprises means for varying the thickness of the antivibration bars to fit substantially the actual space between the columns of tubes comprising first and second bars, with at least one bar being movable, and with at least one mating inclined surface between the first and second bars

  5. Analysis of steam-generator tube-rupture events combined with auxiliary-feedwater control-system failure for Three Mile Island-Unit 1 and Zion-Unit 1 pressurized water reactors

    International Nuclear Information System (INIS)

    Nassersharif, B.

    1986-01-01

    A steam-generator tube-rupture (SGTR) event combined with loss of all offsite alternating-current power and failure of the auxiliary-feedwater (AFW) control system has been investigated for the Three Mile Island-Unit 1 (TMI-1) and Zion-Unit 1 (Zion-1) pressurized water reactors. The Transient Reactor Analysis Code was used to simulate the accident sequence for each plant. The objectives of the study were to predict the plant transient response with respect to tube-rupture flow termination, extent of steam generator overfill, and thermal-hydraulic conditions in the steam lines. Two transient cases were calculated: (1) a TMI-1 SGTR and runaway-AFW transient, and (2) a Zion-1 SGTR and runaway-AFW transient. Operator actions terminated the tube-rupture flow by 1342 s (22.4 min) and 1440 s (24.0 min) for TMI-1 and Zion-1, respectively, but AFW injection was continued. The damaged steam generator (DSG) overfilled by 1273 s (21.2 min) for the TMI-1 calculation and by 1604 s (26.7 min) for the Zion-1 calculation. The DSG steam lines were completely filled by 1500 s (25 min) and 2000 s (33.3 min) for TMI-1 and Zion-1, respectively. The maximum subcooling in the steam lines was approx.63 K (approx.113 0 F) for TMI-1 and approx.44 K (approx.80 0 F) for Zion-1

  6. Thermal-hydraulic experiments for the PCHE type steam generator

    International Nuclear Information System (INIS)

    Shin, C. W.; No, H. C.

    2015-01-01

    Printed circuit heat exchanger (PCHE) manufactured by HEATRIC is a compact type of the mini-channel heat exchanger. The PCHE is manufactured by diffusion bonding of the chemically-etched plates, and has high heat transfer rate due to a large surface. Therefore, the size of heat exchanger can be reduced by 1/5 - 1/6 and PCHE can be operated under high pressure, high temperature and multi-phase flow. Under such merits, it is used as heat exchanger with various purposes of gas cycle and water cycle. Recently, it is newly suggested as an application of a steam generator. IRIS of MIT and FASES of KAIST conceptually adopted PCHE as a steam generator. When using boiling condition of micro-channel, flow instability is one of the critical issues. Instability may cause unstable mass flow rate, sudden temperature change and system control failure. However instability tests of micro channels using water are very limited because the previous studies were focused on a single tube or other fluid instead of water. In KAIST, we construct the test facility to study the thermal hydraulics and fluid dynamics of the heat exchanger, especially occurrence of instability. By inducing the pressure drop of inlet water, amplitude of oscillation declined by 90%. Finally, the throttling effect was experimentally confirmed that PCHE could be utilized as a steam generator

  7. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  8. Two Phase Flow Stability in the HTR-10 Steam Generator

    Institute of Scientific and Technical Information of China (English)

    居怀明; 左开芬; 刘志勇; 徐元辉

    2001-01-01

    A 10 MW High Temperature Gas Cooled Reactor (HTR-10) designed bythe Institute of Nuclear Energy Technology (INET) is now being constructed. The steam generator (SG) in the HTR-10 is one of the most important components for reactor safety. The thermal-hydraulic performance of the SG was investigated. A full scale HTR-10 Steam Generator Two Tube Engineering Model Test Facility (SGTM-10) was installed and tested at INET. This paper describes the SGTM-10 thermal hydraulic experimental system in detail. The SGTM-10 simulates the actual thermal and structural parameters of the HTR-10. The SGTM-10 includes three separated loops: the primary helium loop, the secondary water loop, and the tertiary cooling water loop. Two parallel tubes are arranged in the test assembly. The main experimental equipment is shown in the paper. Expermental results are given illustrating the effects of the outlet pressures, the heating power, and the inlet subcooling.

  9. Use of virtual steam generator cassette for tube spatial design and SGC assembling procedure

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Ji, S. K.

    2003-01-01

    A method of determining spatial arrangement of tube connection and assembling procedure of once-through helical steam generator cassette utilizing three dimensional virtual steam generator cassette has been developed on the basis of recent 3-D modelling technology. One ends of the steam generator tubes are connected to the module feed water header and the other sides are connected to the module steam header. Due to the complex geometry of tube arrangement, it is very difficult to connect the tubes to the module headers without the help of a physical engineering mock up. A comparative study has been performed at each design step for the tube arrangement and heat transfer area. Heat transfer area computed from thermal sizing was 4% less than that of measured. Heat transfer area calculated from the virtual steam generator cassette mock up has only 0.2% difference with that of measured. Assembling procedure of the steam generator cassette also, can be developed in the design stage

  10. Consequences of a double-ended severance of a steam generator tube and accidental development scenario

    International Nuclear Information System (INIS)

    Smirnov, M.V.; Titov, V.F.; Poplavskii, V.M.; Baklushin, R.P.

    1988-01-01

    The results of theoretical analysis for accidental sequences in a modular steam generator are presented. The most probable water leak development in sodium in case of steam generator emergency stop faults is examined. In all schemes the reactor safety is preserved [fr

  11. Steam generators and fuel engineering utilizing solid, liquid, gaseous and special fuels

    Energy Technology Data Exchange (ETDEWEB)

    Thor, G

    1983-01-01

    Provided were technological specifications and details in the design of brown coal fired steam generators, produced in the German Democratic Republic. These steam generators range in their capacity between 1.6 and more than 1,000 t/h. The appropriate coal feeding systems, water supply and cleaning equipment, coal pulverizers and ash removal units are also manufactured. Various schemes show the design of a 25 to 64 t/h, a 320 t/h and an 815 t/h brown coal steam generator. Specifications are given for series of fuel pulverizers available, for the water circulation system and steam evaporators. The VEB Dampferzeugerbau Berlin also offers steam generators for saliniferous brown coal with a steam capacity up to 125 t/h, steam generators for pulverized black coal with a capacity up to 350 t/h and oil and gas fired generators up to 250 t/h. The company has experience in combustion of biomass (sugar cane waste) with oil in steam generators of more than 100 t/h capacity, and in projecting firing systems for other biofuels including rice, peanut and coconut hulls, wood and bark. Multi-biofuel firing in combination with coal for steam generation is also regarded as possible. (In English)

  12. Industrial steam systems and the energy-water nexus.

    Science.gov (United States)

    Walker, Michael E; Lv, Zhen; Masanet, Eric

    2013-11-19

    This paper presents estimates for water consumption and steam generation within U.S. manufacturing industries. These estimates were developed through the integration of detailed, industry-level fuel use and operation data with an engineering-based steam system model. The results indicate that industrial steam systems consume approximately 3780 TBTU/yr (3.98 × 10(9) GJ/yr) to generate an estimated 2.9 trillion lb/yr (1.3 trillion kg/yr) of steam. Since a good portion of this steam is injected directly into plant processes, vented, leaked, or removed via blowdown, roughly 354 MGD of freshwater must be introduced to these systems as makeup. This freshwater consumption rate is approximately 11% of that for the entire U.S. manufacturing sector, or the total residential consumption rate of Los Angeles, the second largest city in the U.S. The majority of this consumption (>94%) can be attributed to the food, paper, petroleum refining, and chemicals industries. The results of the analyses presented herein provide previously unavailable detail on water consumption in U.S. industrial steam systems and highlight opportunities for combined energy and water savings.

  13. AGE RELATED DEGRADATION OF STEAM GENERATOR INTERNALS BASED ON INDUSTRY RESPONSES TO GENERIC LETTER 97-06

    International Nuclear Information System (INIS)

    SUBUDHI, M.; SULLIVAN, JR. E.J.

    2002-01-01

    THIS PAPER PRESENTS THE RESULTS OF AN AGING ASSESSMENT OF THE NUCLEAR POWER INDUSTRY RESPONSES TO NRC GENERIC LETTER 97-06 ON THE DEGRADATION OF STEAM GENERATOR INTERNALS EXPERIENCED AT ELECTRICITE DE FRANCE (EDF) PLANTS IN FRANCE AND AT A UNITED STATES PRESSURIZED WATER REACTOR (PWR). WESTINGHOUSE (W), COMBUSTION ENGINEERING (CE), AND BABCOCK AND WILCOX (BW) STEAM GENERATOR MODELS, CURRENTLY IN SERVICE AT U.S. NUCLEAR POWER PLANTS, POTENTIALLY COULD EXPERIENCE DEGRADATION SIMILAR TO THATFOUND AT EDF PLANTS AND THE U.S. PLANT. THE STEAM GENERATORS IN MANY OF THE U.S. PWRS HAVE BEEN REPLACED WITH STEAM GENERATORS WITH STEAM GENERATORS WITH IMPROVED DESIGNS AND MATERIALS. THESE REPLACEMENT STEAM GENERATORS HAVE BEEN MANUFACTURED IN THE U.S. AND ABROAD. DURING THIS ASSESSMENT, EACH OF THE THREE OWNERS GROUPS (W,CE, AND BW) IDENTIFIED FOR ITS STEAM GENERATOR, MODELS ALL THE POTENTIAL INTERNAL COMPONENTS THAT ARE VULNERABLE TO DEGRADATION WHILE IN SERVICE. EACH OWNERS GROUPDEVELOPED INSPEC TION AND MONITORING GUIDANCE AND RECOMMENDATIONS FOR ITS PARTICULAR STEAM GENERATOR MODELS. THE NUCLEAR ENERGY INSTITUTE INCORPORATED IN NEI 97-06 STEAM GENERATOR PROGRAM GUIDELINES, A REQUIREMENT TO MONITOR SECONDARY SIDE STEAM GENERATOR COMPONENTS IF THEIR FAILURE COULD PREVENT THE STEAM GENERATOR FROM FULFILLING ITS INTENDED SAFETY-RELATED FUNCTION. LICENSEES INDICATED THAT THEY IMPLEMENTED OR PLANNED TO IMPLEMENT, AS APPROPRIATE FOR THEIR STEAM GENERATORS, THEIR OWNERS GROUPRECOMMENDATIONS TO ADDRESS THE LONG-TERM EFFECTS OF THE POTENTIAL DEGRADATION MECHANISMS ASSOCIATED WITH THE STEAM GENERATOR INTERNALS

  14. Steam generator for PWR type reactor

    International Nuclear Information System (INIS)

    Baba, Iwao; Hiyama, Nobuyuki.

    1994-01-01

    A steam generator of the present invention comprises a primary coolant chamber having primary coolants circulating therein, a secondary coolants chamber having secondary coolants and steams circulating therein, which are isolated from each other by a partition wall, and heat pipes disposed being passed through the partition wall. The heat pipes are disposed having an evaporation portion in the primary coolants chamber, a condensation portion in the secondary coolants chamber, and an intermediate heat insulating portion in the partition wall. Since the primary coolants containing radioactivity and the secondary coolants not containing radioactivity does not transfer heat directly by a heat transfer wall, a leakage accident of radioactivity to the secondary coolants can be prevented. Moreover, since the heat pipes are used, a great amount of heat can be transferred by a slight temperature difference by using steams of the heat transfer medium itself, latent heat due to coagulation, and capillary phenomenon. Since neither transferring power nor pumps are required, heat of the primary coolants can effectively be transferred to the secondary coolants. (N.H.)

  15. SGTR Project: Separate Effect Studies for Vertical Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Peyres, V.; Polo, J.; Herranz, L. E.

    2003-07-01

    The SGTR project has been carried out within the fifth EURATOM Framework Programme (Contract No FIKS-CT-1999-0007). Its main objective was to provide an experimental database and to develop and/or verify models to support definition of accident management measures in the hypothetical case of a Steam Generator tube Rupture (SGTR) sequence. The project addressed both vertical and horizontal steam generator designs. This report summarises the main results obtained in the intermediate scale experimentation that addressed Western type steam generators. The specific goal of this test programme was to investigate aerosol retention in the break stage of the secondary side of a water-empty steam generator. The test matrix consisted of 12 tests that explored the influence of variables such as break type and orientation and inlet gas flow rate. This work was performed in the PECA facility of the Laboratory for Analysis of Safety Systems (LASS). Aerosol retention at the break stage of a dry steam generator was observed to be low and non-uniform. Neither break type nor orientation affected results significantly whenever gas flowrates exceeded about 100 kg/h. However, deposition patterns guillotine breaks and fish mouth ones showed remarkable differences. For flowrates above 100 kg/hm the higher the gas flow velocity, the lower the total mass depleted on tube bundle surfaces; however, at lower flowrates this trend was not maintained. An attempt to measure gas injection velocity at the break exit by Particle Image Velocity (PIV) was done but data were highly uncertain. (Author) 2 refs.

  16. Steam generator tube integrity program: Phase II, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

  17. Steam generator tube integrity program: Phase II, Final report

    International Nuclear Information System (INIS)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

  18. Multifrequency eddy current testing of helical tubes of steam generators

    International Nuclear Information System (INIS)

    Pigeon, M.; David, B.

    1983-06-01

    In the event of a water-sodium reaction in a steam-generator of a fast breeder reactor, it is necessary to test the tubes close to the leak to evaluate the damage. In SUPERPHENIX, the tubes are about 100m long and are coiled on a dead body. This report describes the equipment and the technic to test such tubes with multifrequency eddy current technics [fr

  19. Reevaluation of steam generator level trip set point

    Energy Technology Data Exchange (ETDEWEB)

    Shim, Yoon Sub; Soh, Dong Sub; Kim, Sung Oh; Jung, Se Won; Sung, Kang Sik; Lee, Joon [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    The reactor trip by the low level of steam generator water accounts for a substantial portion of reactor scrams in a nuclear plant and the feasibility of modification of the steam generator water level trip system of YGN 1/2 was evaluated in this study. The study revealed removal of the reactor trip function from the SG water level trip system is not possible because of plant safety but relaxation of the trip set point by 9 % is feasible. The set point relaxation requires drilling of new holes for level measurement to operating steam generators. Characteristics of negative neutron flux rate trip and reactor trip were also reviewed as an additional work. Since the purpose of the trip system modification for reduction of a reactor scram frequency is not to satisfy legal requirements but to improve plant performance and the modification yields positive and negative aspects, the decision of actual modification needs to be made based on the results of this study and also the policy of a plant owner. 37 figs, 6 tabs, 14 refs. (Author).

  20. Steam generator replacement from ALARA aspects

    International Nuclear Information System (INIS)

    Terry, I.; Breznik, B.

    2003-01-01

    This paper is going to consider radiological related parameters important for steam generator replacement (SGR) implementation. These parameters are identified as ALARA related parameters, owner-contractor relationship, planning, health physics with logistic services, and time required for the replacement. ALARA related parameters such as source or initial dose rate and plant system configuration define the initial conditions for the planning. There is room to optimise work planning. managerial procedures and also the staff during the implementation phase. The overview of these general considerations is based on the following background: using internationally available data and the experience of one of the vendors, i.e. Siemens-Framatome, and management experience of SG replacement which took place at Krsko NPP in the spring of 2000. Generally plant decisions on maintenance or repair procedures under radiation conditions take into account ALARA considerations. But in the main it is difficult to adjudge the results of an ALARA study, usually in the form of a collective dose estimate, because a comparison standard is missing. That is, very often the planned work is of a one-off nature so comparisons are not possible or the scopes are not the same. In such a case the collective doses for other types of work are looked at and a qualitative evaluation is made. In the case of steam generator replacement this is not the case. Over years of steam generator replacements world-wide a standard has been developed gradually. The first part of the following displays an overview of SGR and sets the Krsko SGR in perspective by applying dose analysis. The second part concentrates on the Krsko SGR itself and its ALARA aspects. (authors)

  1. Steam explosions in light water reactors

    International Nuclear Information System (INIS)

    1981-01-01

    The report deals with a postulated accident caused by molten fuel falling into the lower plenum of the containment of a reactor. The analysis which is presented in the report shows that the thermal energy released in the resulting steam explosion is not enough to destroy the pressure vessel or the containment. The report was prepared for the Swedish Governmental Committee on steam explosion in light water reactors. It includes statements issued by internationally well-known specialists. (G.B.)

  2. Disposal and handling of nuclear steam generator chemical cleaning wastes

    International Nuclear Information System (INIS)

    Larrick, A.P.; Schneidmiller, D.

    1978-01-01

    A large number of pressurized water nuclear reactor electrical generating plants have experienced a corrosion-related problem with their steam generators known as denting. Denting is a mechanical deformation of the steam generator tubes that occurs at the tube support plates. Corrosion of the tube support plates occurs within the annuli through which the tubes pass and the resulting corrosion oxides, which are larger in volume than the original metal, compress and deform the tubes. In some cases, the induced stresses have been severe enough to cause tube and/or support cracking. The problem was so severe at the Turkey Point and Surrey plants that the tubing is being replaced. For less severe cases, chemical cleaning of the oxides, and other materials which deposit in the annuli from the water, is being considered. A Department of Energy-sponsored program was conducted by Consolidated Edison Co. of New York which identified several suitable cleaning solvents and led to in-plant chemical cleaning pilot demonstrations in the Indian Point Unit 1 steam generators. Current programs to improve the technology are being conducted by the Electric Power Research Institute, and the three PWR NSSS vendors with the assistance of numerous consultants, vendors, and laboratories. These programs are expected to result in more effective, less corrosive solvents. However, after a chemical cleaning is conducted, a large problem still remains- that of disposing of the spent wastes. The paper summarizes some of the methods currently available for handling and disposal of the wastes

  3. Fatigue cracking on a steam generator tube

    International Nuclear Information System (INIS)

    Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

    2015-01-01

    A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

  4. Steam generator replacement project in 2000

    International Nuclear Information System (INIS)

    Cerjak, J.; Holz, R.; Haus, J.; Gloaguen, C.

    1999-01-01

    NE Krsko has awarded the contract for the Steam Generator Replacement Project, which is one of the modernization projects in Krsko, to the Consortium of Siemens / Framatome in February 1998. This paper deals with the various aspects of the project: scope planning, engineering, preparation of modification packages for licensing, management, major techniques used, etc., showing also the status of the activities for the project which are scheduled to be performed in April through June 2000. The project is being performed on a turnkey basis, that means the Consortium is performing all engineering, preparation of the modification packages and site activities; NE Krsko is dealing with the licensing of the project.(author)

  5. Steam generator of the forced circulation type

    International Nuclear Information System (INIS)

    Forestier, Jean; Leblanc, Bernard; Monteil, Marcel; Monteil, Pierre

    1977-01-01

    The steam generator described is of the forced circulation single passage type comprising an outer casing including a vertical generally cylindrical side ring, an internal skirt coaxial with the outer casing, the bottom of this skirt having a free edge separated from a bottom end closing the outer casing, a central tube plate extending horizontally near a top end, in opposition to the bottom end, a peripheral tube plate, parallel to the central plate and located in the annular space under this central plate, a bundle of J shaped tubes [fr

  6. North Anna Power Station - Unit 1: Overview of steam generator replacement project activities

    International Nuclear Information System (INIS)

    Gettler, M.W.; Bayer, R.K.; Lippard, D.W.

    1993-01-01

    The original steam generators at Virginia Electric and Power Company's (Virginia Power) North Anna Power Station (NAPS) Unit 1 have experienced corrosion-related degradation that require periodic inspection and plugging of steam generator tubes to ensure their continued safe and reliable operation. Despite improvements in secondary water chemistry, continued tube degradation in the steam generators necessitated the removal from service of approximately 20.3 percent of the tubes by plugging, (18.6, 17.3, and 25.1 for steam generators A, B, and C, respectively). Additionally, the unit power was limited to 95 % during, its last cycle of operation. Projections of industry and Virginia Power experience indicated the possibility of mid-cycle inspections and reductions in unit power. Therefore, economic considerations led to the decision to repair the steam generators (i.e., replace the steam generator lower assemblies). Three new Model 51F Steam Generator lower assembly units were ordered from Westinghouse. Virginia Power contracted Bechtel Power Corporation to provide the engineering and construction support to repair the Unit 1 steam generators. On January 4, 1993, after an extended coastdown period, North Anna Unit 1 was brought off-line and the 110 day (breaker-to-breaker) Steam Generator Replacement Project (SGRP) outage began. As of this paper, the outage is still in progress

  7. Steam generator secondary side chemical cleaning at Gentilly-2

    International Nuclear Information System (INIS)

    Plante, S.

    2006-01-01

    After more than 20 years of operation, the secondary side of the four steam generators at Gentilly-2 were chemically cleaned during the 2005 annual outage. The FRAMATOME ANP high temperature cleaning process used to remove magnetite loading involved stepwise injection of solvent with PHT temperature in the range 160 o C to 175 o C. The heat required to maintain the PHT temperature was provided by the operation of the main PHT pumps and the reactor core residual heat. The temperature control was accomplished by the shutdown cooling system heat exchangers. A total of 1280 kg of magnetite was removed from the four steam generators. A copper-cleaning step was applied after the iron step. The PHT has been cooled down and the steam generators drained to temporary tanks and dried in preparation of the copper step. The process has been applied at room temperature, two boilers at a time. The solvent removed a total of 116 kg of copper. During the iron step, steam flow to the feedwater tank chemically contaminate the Balance Of Plant (BOP) systems. The isolation of this path should have been part of the G2 procedures. Around 700 m3 of water had to be drained to interim storage tanks for subsequent resin treatment before disposal. Visual inspection of BO1 tubesheet and first support plate showed clean surfaces without measurable sludge pile. Upper support plates visual inspection of BO4 revealed that broach holes blockage reported in 2000 is still present in peripheral area. Following the plant restart, the medium range level measurement instability observed since several years for BO3 was no more present. As anticipated, it also has been observed that the medium and wide range level measurements have shifted down as a result of downcomer flow increase after the cleaning. The cleaning objectives were achieved regarding the fouling reduction on the steam generators secondary side but broach holes blockage of the upper support plate is still present in periphery. (author)

  8. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  9. Recent technology for nuclear steam turbine-generator units

    International Nuclear Information System (INIS)

    Moriya, Shin-ichi; Kuwashima, Hidesumi; Ueno, Takeshi; Ooi, Masao

    1988-01-01

    As the next nuclear power plants subsequent to the present 1,100 MWe plants, the technical development of ABWRs was completed, and the plan for constructing the actual plants is advanced. As for the steam turbine and generator facilities of 1,350 MWe output applied to these plants, the TC6F-52 type steam turbines using 52 in long blades, moisture separation heaters, butterfly type intermediate valves, feed heater drain pumping-up system and other new technologies for increasing the capacity and improving the thermal efficiency were adopted. In this paper, the outline of the main technologies of those and the state of examination when those are applied to the actual plants are described. As to the technical fields of the steam turbine system for ABWRs, the improvement of the total technologies of the plants was promoted, aiming at the good economical efficiency, reliability and thermal efficiency of the whole facilities, not only the main turbines. The basic specification of the steam turbine facilities for 50 Hz ABWR plants and the main new technologies applied to the turbines are shown. The development of 52 in long last stage blades, the development of the analysis program for the coupled vibration of the large rotor system, the development of moisture separation heaters, the turbine control system, condensate and feed water system, and the generators are described. (Kako, I.)

  10. Upgrade of reliability of NPP steam generators by way of improving water-chemical mode of second loop, modernizing and restructuring

    International Nuclear Information System (INIS)

    Fol'tov, Yi.M.

    2004-01-01

    Ukraine's NPPs are equipped with power units and reactors of VVER-type, in which the heat exchange between the first second loop coolants is made through the steam generators (SG), that is not only an important element of NPP heat scheme, but also a barrier for spreading radioactive substances

  11. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

    2001-01-01

    Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

  12. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  13. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  14. Apparatus for the separation of water from water-steam mixtures

    International Nuclear Information System (INIS)

    Judith, H.; Schwerdtner, O. von.

    1975-01-01

    Steam flowing from the high-pressure part of a saturated-steam turbine of nuclear power stations to the preheater or steam directly passing off to the low-pressure part contains a high amount of moisture. This is removed by a separating device in the overflow pipe working as an axial cyclon. To this end a twist generator with radially mounted guide vanes forces a twisting movement on the water-steam mixture whereby the water component is thrown towards the wall of the overflow pipe. Behind the twist generator the overflow pipe is provided with ring slots or annular gaps through which the centrifuged water gets into water collecting chambers concentrically surrounding the overflow pipe. The main water seperation results from the first annular gap through centrifugal effects. The rest is removed by steam suction through the other gaps. For steam suction purposes, i.e. in order to produce an underpressure, the collecting chambers of these gaps are connected with the overflow pipe behind the twist generators by means of a suction pipe. In order to also remove small water droplets without increasing the twist, an agglomerator is installed in the overflow pipe before the twist generator. It consists of baffle or guide plates within an elliptic intermediate piece in a bend of the overflow pipe. Therefore the flanks of the guide plates run parallel to the flow direction of the steam. (DG/PB) [de

  15. Analysis of multiple-tube ruptures in both steam generators for the Three Mile Island-1 pressurized water reactor

    International Nuclear Information System (INIS)

    Nassersharif, B.

    1985-01-01

    The operator guidelines were followed for both transients described. Both transients resulted in SG overfill and the tube-rupture flow did not terminate in either transient. The following statements can be deducted from the results of the calculations: the tube-rupture flow could not be stopped for either case during 2600 s (43 min) of transient time; each accident scenario resulted in SG overfill; both SGs overfilled by 1600 s (27 min) and 1800 s (30 min) for Cases 1 and 2, respectively; conditions for isolation of the SGs were not reached; and core subcooling was not lost in either case but the upper head was voided in Case 2. Comparison of the cooldown rates in the two cases after 1200 s (20 min) shows that these rates are equal (i.e., restart of the RCPs did not change the primary-system cooldown rate). However, in Case 2, a steam bubble was formed in the upper head, which did not disappear during the simulated time. One of the immediate actions in the guidelines was to fill both SGs to 95% level. This step was almost unnecessary because the tube-rupture flow was large enough that the 15.4 - mK/s (100 - 0 F h) cooldown-rate limit was exceeded and AFW could not be injected. Also, the guidelines did not address the SG overfill issue

  16. Steam turbine chemistry in light water reactor plants

    International Nuclear Information System (INIS)

    Svoboda, Robert; Haertel, Klaus

    2008-01-01

    Steam turbines in boiling water reactor (BWR) and pressurized water reactor (PWR) power plants of various manufacturers have been affected by corrosion fatigue and stress corrosion cracking. Steam chemistry has not been a prime focus for related research because the water in nuclear steam generating systems is considered to be of high purity. Steam turbine chemistry however addresses more the problems encountered in fossil fired power plants on all volatile treatment, where corrosive environments can be formed in zones where wet steam is re-evaporated and dries out, or in the phase transition zone, where superheated steam starts to condense in the low-pressure (LP) turbine. In BWR plants the situation is aggravated by the fact that no alkalizing agents are used in the cycle, thus making any anionic impurity immediately acidic. This is illustrated by case studies of pitting corrosion of a 12 % Cr steel gland seal and of flow-oriented corrosion attack on LP turbine blades in the phase transition zone. In PWR plants, volatile alkalizing agents are used that provide some buffering of acidic impurities, but they also produce anionic decomposition products. (orig.)

  17. Simulation of the Thermal Hydraulic Processes in the Horizontal Steam Generator with the Use of the Different Interfacial Friction Correlations

    International Nuclear Information System (INIS)

    Melikhov, V.; Melikhov, O.; Parfenov, Y.; Nerovnov, A.

    2011-01-01

    The horizontal steam generator (SG) is one of specific features of Russian-type pressurized water reactors (VVERs). The main advantages of horizontal steam generator are connected with low steam loads on evaporation surface, simple separation scheme and high circulation ratio. The complex three-dimensional steam-water flows in the steam generator vessel influence significantly the processes of the steam separation, distribution, and deposition of the soluble and non soluble impurities and determine the efficiency and reliability of the steam generator operation. The 3D code for simulation of the three-dimensional steam-water flows in the steam generator could be effective tool for design and optimization of the horizontal steam generator. The results of the code calculations are determined mainly by the set of the correlations describing interaction of the steam-water mixture with the inner constructions of the SG and interfacial friction. The results obtained by 3D code STEG with the usage of the different interfacial friction correlations are presented and discussed in the paper. These results are compared with the experimental ones obtained at the experimental test facility PGV-1500 constructed for investigation of the processes in the horizontal steam generator

  18. Repair technology for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

  19. Repair technology for steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

  20. Heysham II/Torness AGR steam generator

    International Nuclear Information System (INIS)

    Charcharos, A.N.; Wood, M.B.; Glasgow, J.R.

    1988-01-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)