WorldWideScience

Sample records for steam generator water

  1. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  2. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  3. Pressurized-water coolant nuclear reactor steam generator

    International Nuclear Information System (INIS)

    Mayer, H.; Schroder, H.J.

    1975-01-01

    A description is given of a pressurized-water coolant nuclear reactor steam generator having a vertical housing for the steam generating water and containing an upstanding heat exchanger to which the pressurized-water coolant passes and which is radially surrounded by a guide jacket supporting a water separator on its top. By thermosiphon action the steam generating water flows upward through and around the heat exchanger within the guide chamber to the latter's top from which it flows radially outwardly and downwardly through a down draft space formed between the outside of the jacket and the housing. The water separator discharges separated water downwardly. The housing has a feedwater inlet opening adjacent to the lower portion of the heat exchanger, providing preheating of the introduced feedwater. This preheated feedwater is conveyed by a duct upwardly to a location where it mixes with the water discharged from the water separator

  4. Water leak detection in steam generator of SUPER PHENIX

    International Nuclear Information System (INIS)

    Brunet, M.; Garnaud, P.; Ghaleb, D.; Kong, N.

    1988-01-01

    With the intent of detecting water leaks inside steam generators, we developed a third system, called acoustic detector, to complement hydrogen detectors and rupture disks (burst disks). The role of the acoustic system is to enable rapid intervention in the event of a leak growing rapidly which could rupture neighbouring tubes. In such a case, the detectable flow rate of the leak varies from a few tens of g/s to a few hundred g/s. At the SUPER PHENIX, three teams work in [20-100 kHz] and CEA/STA* [50-300 kHz]. The simulation of water leaks in the steam generator by the argon injections performed to date at 50% of the rated power has shown promising results. An anomaly in the evolution of the background noise at more than 50% loading of one of the two instrumented steam generators would make difficult any extrapolation to full power behaviour. (author)

  5. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1985-01-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It discusses the third, and final, year's work on an NRC-funded project examining diagnostic instrumentation in water reactors. The first two years were broad in coverage, concentrating on anticipatory measurements for detection of potential problems in both pressurized- and boiling-water reactors, with recommendations for areas of further study. One of these areas, the early detection of small steam tube leaks in PWRs, formed the basis of study for the last year of the project. Four tasks are addressed in this study of the detection of steam tube leaks. (1) Determination of which physical parameters indicate the onset of steam generator tube leaks. (2) Establishing performance goals for diagnostic instruments which could be used for early detection of steam generator tube leaks. (3) Defining the diagnostic instrumentation and their location which satisfy Items 1 and 2 above. (4) Assessing the need for diagnostic data processing and display. Parameters are identified, performance goals established, and sensor types and locations are specified in the report, with emphasis on the use of existing instrumentation with a minimum of retrofitting. A simple algorithm is developed which yields the leak rate as a function of known or measurable quantities. The conclusion is that leak rates of less than one-tenth gram per second should be detectable with existing instrumentation. (orig./HP)

  6. The steam generating heavy water reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    A review is presented on the evolution of the SGHWR concept by the United Kingdom Atomic Energy Authority and the production of early commercial designs, together with later development by the Design and Construction Companies. This is followed by a description of the current commercial design. Possible future developments are suggested. The many advantageous features of the concept are mentioned with a view to supporting optimism for the future of the system. Headings include the following: safety criteria and risk assessment; emergency core cooling system design and development; protective systems; reactor coolant system; reactivity control; off-load refuelling; pressure containment; 'fence' header coolant circuit design; feed water injection; continuous spray cooling; low pressure cooling systems for residual heat removal during refuelling; high pressure cooling system for guaranteed feed water supply; auxiliary systems; structural materials; calandria and neutron shields; fuel element development; alternative loop circuit design; future developments (use of hydraulic diodes to provide a substantial reverse flow resistance by the generation of a vortex; multi-drum and multi-pump schemes; refuelling alternatives; coolant circuit inversion; use of superheat channels). (U.K.)

  7. Full bundle mechanical cleaning of pressurized water reactor steam generators

    International Nuclear Information System (INIS)

    Reinhardt, M.; Lewis, G.

    1998-01-01

    An improved system for cleaning the upper bundle region of pressurized water reactor steam generators is now available. This system employs high pressure water jets to remove sludge and scale from tube and support plate surfaces and from the broach holes throughout the upper bundle region of steam generators. Benefits of sludge removal can include mitigation of the corrosion process, improvement of plant performance and increased operational stability. The cleaning equipment is installed through existing handholes in the tubesheet region and accesses the upper bundle through flow slots in the tube support plates. The system includes a Bulk Cleaning Head which directs high pressure water jets into the tube bundle, a Vertical Deployment System which delivers and positions the head at the desired locations in the upper bundle region, and a high pressure water pumping and sludge processing system. This paper describes the system, several key components, overall system operation, safety issues, and field use chronology. Specific performance issues that are discussed include the cleaning coverage achieved, the time required to clean a steam generator, and cleaning effectiveness. The Upper Bundle Hydraulic Cleaning System described in this paper is available for use in several types of steam generators

  8. Acoustic detection for water/steam leak from a tube of LMFBR steam generator

    International Nuclear Information System (INIS)

    Sonoda, Masataka; Shindo, Yoshihisa

    1989-01-01

    Acoustic leak detector is useful for detecting more quickly intermediate leak than the existing hydrogen detector and is available for identification of leak location on the accident of water/steam leak from a tube of LMFBR steam generator. This paper presents the overview of HALD (High frequency Acoustics Leak Detection) system, which is more sensitive for leak detection and lower cost of equipment for identification of leak location than a low frequency type detector. (author)

  9. Detection of steam generator tube leaks in pressurized water reactors

    International Nuclear Information System (INIS)

    Roach, W.H.

    1984-11-01

    This report addresses the early detection of small steam generator tube leaks in pressurized water reactors. It identifies physical parameters, establishes instrumentation performance goals, and specifies sensor types and locations. It presents a simple algorithm that yields the leak rate as a function of known or measurable quantities. Leak rates of less than one-tenth gram per second should be detectable with existing instrumentation

  10. Quadratic controller syntheses for the steam generator water level

    Energy Technology Data Exchange (ETDEWEB)

    Arzelier, D.; Daafouz, J.; Bernussou, J.; Garcia, G

    1998-06-01

    The steam generator water level, (SGWL), control problem in the pressurized water reactor of a nuclear power plant is considered from robust control techniques point of view. The plant is a time-varying system with a non minimum phase behavior and an unstable open-loop response. The time-varying nature of the plant due to change in operating power is taken into account by including slowly time-varying uncertainty in the model. A linear Time-Invariant, (LTI) guaranteed cost quadratic stabilizing controller is designed in order to address some of the particular issues arising for such a control problem. (author) 17 refs.

  11. Innovated feed water distributing system of VVER steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Sousek, P.; Simo, T.; Lehota, M.; Lipka, J.; Slugen, V.

    2000-01-01

    Defects in feed water distributing system due to corrosion-erosion effects have been observed at many VVER 440 steam generators (SG). Therefore analysis of defects origin and consequently design development and testing of a new feed water distributing system were performed. System tests in-situ supported by calculations and comparison of measured and calculated data were focused on demonstration of long term reliable operation, definition of water flow and water chemical characteristics at the SG secondary side and their measurements and study of dynamic characteristics needed for the innovated feed water distributing system seismic features approval. The innovated feed water distributing system was installed in the SGs of two VVER units already. (author)

  12. Energy balance and flow in steam generator part with sodium-water reaction

    International Nuclear Information System (INIS)

    Matal, O.

    1980-01-01

    Relations were derived for the calculation of heat liberated during the sodium water reaction in a tube failure in different parts of a steam generator. The results are graphically shown in i-T diagrams. Heat removal is described from the reaction zone to water and steam in undisturbed tubes and to the steam generator metal structure. (author)

  13. Influence of sodium water reaction on MONJU steam generator

    International Nuclear Information System (INIS)

    Takahashi, T.; Ohmori, Y.; Hoshi, Y.

    1984-01-01

    Despite the strenuous efforts improving the reliability of steam generators, it is required to ascertain the safe shutdown at Design Basis Leak and also to take the necessary actions to minimize the plant damage for more realistic small leaks. The process of Monju DBL selection and its supporting R and D works are included in this paper, together with the evaluation of system and critical components in direct connection with DBL. The detail plant shutdown procedures (including auxiliary system sequential action) at the time of water leaks are also explained. (author)

  14. Steam generators of Phenix: Measurement of the hydrogen concentration in sodium for detecting water leaks in the steam generator tubes

    International Nuclear Information System (INIS)

    Cambillard, E.; Lacroix, A.; Langlois, J.; Viala, J.

    1975-01-01

    The Phenix secondary circuits are provided with measurement systems of hydrogen concentration in sodium, that allow for the detection of possible water leaks in steam generators and the location of a faulty module. A measurement device consists of : a detector with nickel membranes of 0, 3 mm wall thickness, an ion pump with a 200 l/s flow rate, a quadrupole mass spectrometer and a calibrated hydrogen leak. The temperature correction is made automatically. The main tests carried out on the leak detection systems are reported. Since the first system operation (October 24, 1973), the measurements allowed us to obtain the hydrogen diffusion rates through the steam generator tube walls. (author)

  15. Study on power generation performance of sea water evaporation steam

    Science.gov (United States)

    Zhao, Chenguang; Ma, Jinghuan; Liu, Ying; Shen, Dongfang

    2018-02-01

    Seawater with softening pretreatment was used as the medium for experiment evaporation, and the influence of influent water, influent water temperature and flue gas flow on the steam flow and evaporation rate is discussed in this paper. The results show that with the increase of water inflow, the evaporation rate decreases at the beginning and then increases. Steam flow increases with the increasing water inflow; the increase of influent temperature has great influence on the evaporation rate and steam flow, however, the evaporation rate hardly changes when the influent temperature reaches a certain value; Steam flow and evaporation rate increases with increasing flue gas flow, and increases slightly with increasing before reaching 90m3/h. The surface of the heating tube was analyzed by means of SEM and X-ray diffraction. These discussions and results has some guiding significance in designing evaporation equipment using softening pretreatment.

  16. The temperature control and water quality regulation for steam generator secondary side hydrostatic test

    International Nuclear Information System (INIS)

    Xiao Bo; Liu Dongyong

    2014-01-01

    The secondary side hydrostatic test for the steam generator of M310 unit is to verify the pressure tightness of steam generator secondary side tube sheet and related systems. As for the importance of the steam generator, the water temperature and water quality of hydrostatic test has strict requirements. The discussion on the water temperature control and water quality regulation for the secondary loop hydrostatic test of Fuqing Unit 1 contribute greatly to the guiding work for the preparation of the steam generator pressure test for M310 unit. (authors)

  17. Steam generator tube failures: experience with water-cooled nuclear power reactors during 1976

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1978-02-01

    A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author)

  18. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  19. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  20. Steam generator tube failures

    Energy Technology Data Exchange (ETDEWEB)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  1. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  2. Sodium-water reaction studies for MONJU steam generators

    International Nuclear Information System (INIS)

    Hori, M.; Sato, M.; Nei, H.; Harasaki, T.; Hishida, M.; Saito, T.

    1975-01-01

    The R and D results of the PNC's sodium-water reaction project are reviewed. The purposes of the project with the specific object for each test rig and computer code are given. The test items which should be investigated for the safety evaluation of the MONJU steam generators are discussed, and the status of the PNC's work on each item is described. The results on the small-leak wastage measurement are shown and the improved experimental equations to predict the wastage rate from the leak rate and the sodium temperature are given. The preliminary results on the wastage of tube bundle in the intermediate leak range are shown. The depth and the area of the wastage and also the wastage rate for each tube are shown graphically. The measured peak value of the initial pressure spike for the large leak is shown. The scatter of the data and its causes are discussed. The bubble growth rate estimated from the void probe measurement is presented. The results of the simulation experiment on the pressure wave propagation to the secondary circuit are given, comparing them with the prediction by the one-dimensional computer codes SWAC-5K and SWAC-5H. (author)

  3. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  4. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  5. Modeling of soluble impurities distribution in the steam generator secondary water

    International Nuclear Information System (INIS)

    Matal, O.; Simo, T.; Kucak, L.; Urban, F.

    1997-01-01

    A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.)

  6. Modeling of soluble impurities distribution in the steam generator secondary water

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Simo, T. [Energovyzkum s.r.o., Brno (Switzerland); Kucak, L.; Urban, F. [Slovak Technical Univ., Bratislava (Slovakia)

    1997-12-31

    A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.

  7. Direct measurements of secondary water inventory of steam generator PGV-213 in operation

    Energy Technology Data Exchange (ETDEWEB)

    Tarankov, G.A.; Trunov, N.B.; Dranchenko, B.N.; Kamiagin, W.W. [OKB Gidropress (Russian Federation)

    1997-12-31

    Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

  8. Specific features of emergency processes associated with water leacs into sodium in a reverse steam generator

    International Nuclear Information System (INIS)

    Sroelov, V.S.; Nikol'skij, R.V.; Chernobrovkin, Yu.V.; Privalov, Yu.V.; Bocharin, P.P.; Shtynda, Yu.E.

    1986-01-01

    Experimental and theoretical data characterizing the development of emergency processes arising in the course of water leaks into sodium in a reverse steam generator (sodium in tubes, water in intertube space) are considered. The results of calculations performed for BOR-60 reactor steam generator at initial leaks of 0.01 and 0.55 g/s are presented. It is shown that in the reverse steam generator the development of accident occurs much slower than in steam generators of traditional design. At same stage of accident sodium is displaced from the damaged tube and as a result the destruction of tube material discontinues. The conclusion is drawn that by the development of emergency protection systems for reverse steam generator the requirements for sensitivity and fast response of leak detectors could be reduced

  9. Leak detection of steam or water into sodium in steam generators of liquid-metal fast breeder reactors

    International Nuclear Information System (INIS)

    Hans, R.; Dumm, K.

    1977-01-01

    The leakage of water or steam into sodium in LMFBR steam generators, including a study of how leaks are detected and located as well as the potential damage that could be caused by such leaks, is surveyed. The most interesting steam generator designs evolving in those countries that develop and construct LMFBRs are presented. The relevant protection measures are described. Fault conditions are defined and descriptions given of possible sequences of events leading to abnormal conditions in a steam generator. Taking into account theory, the potential of the hydrogen and oxygen detection systems is discussed. Different hydrogen and oxygen detection systems are fully described. In so far as interesting technical solutions are concerned, previously developed devices have also been taken into account. The way oxygen detection supplements hydrogen detection is described by listing the available oxygen measuring devices and the relevant theory. Only a few sonic and accelerometer measurements have been made on complete steam generator units so there is little system data available. Descriptions, however, have been included to give the state of the art achieved for the sensors and the achieved sensitivities or band widths. The potential of this monitoring method is made evident by adding the technical data of the sensors. Furthermore, the available systems for monitoring medium and large leakages are described. Finally, recommendations are made concerning steam generator development and the application of hydrogen and oxygen detection systems, as well as acoustic measuring methods for small-leakage detection

  10. Evaluation of material integrity on electricity generator water steam cycles component (Main Steam Pipe)

    International Nuclear Information System (INIS)

    Sudardjo; Histori; Triyadi, Ari

    1998-01-01

    The evaluation of material integrity on electricity generator component has been done. That component was main steam pipe of Unit II Suralaya Coal Fired Power Plant. evaluation was done by replication technique. The damage was found are two porosity's, from two point samples of six points sample population. Based on cavity evaluation in steels, which proposed by Neubauer and Wedel that porosity's still at class A damage. For class A damage, its means no remedial action would be required until next major scheduled maintenance outage. That porosity's was grouped on isolated cavities and not need ti repair that main steam pipe component less than three year after replication test

  11. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  12. Effect of condenser water in-leakage on steam generator water chemistry

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.

    1978-01-01

    Corrosive environments may be generated within steam genrators from condenser cooling water in-leakage. Theoretical as well as experimental evaluation of the aggressiveness of such environments is being carried out for the condenser-cooling waters used at CANDU-PHW nuclear power stations. Calculations have shown that highly concentrated chloride solutions - acidic in the case of sea-water in-leakage, and alkaline in the rest of the cases considered - would be produced within the steam generator. Experiments in a model boiler showed that sea-water in-leakage caused rapid corrosion of carbon steel components when only AVT (all volatile treatment) was used for water chemistry control. Use of a non-volatile reagent, as in the congruent phosphate treatment, avoided the rapid corrosion of carbon steel. On the basis of our studies, congruent phosphate treatment during sea water in-leakage appears desirable. (author)

  13. Sodium-Water Reaction approach and mastering for ASTRID Steam Generator design

    International Nuclear Information System (INIS)

    Saez, Manuel; Allou, Alexandre; Beauchamp, François; Bertrand, Carole; Rodriguez, Gilles; Menou, Sylvain; Prele, Gérard

    2013-01-01

    Conclusions: • Modular Steam Generator concept selected for ASTRID: → Brings flexibility for the expertise of failed modules after their removal; → Intrinsically limit the mechanical consequences of a postulated large Sodium-Water Reaction. • Sodium-Water-Air Reaction studies include both prevention and mitigation aspects, with dedicated tools to be developed through R&D. • Regarding Safety analysis, the possibility to move from the scenario of instantaneous failure of the whole Steam Generator tube bundle toward a scenario with sequenced failure needs to be investigated. • The Steam Generator is one of the key components in the Sodium-cooled Fast Reactor system for it provides an interface between sodium and water. The design objective for the Steam Generator is related to the improvement of mastering of Sodium-Water Reaction. • Potential Sodium-Water Reactions can be eliminated by adopting a Gas based Power Conversion System

  14. Studying the processes of sodium-water interaction in the BOR-60 reactor micromodule steam generator

    International Nuclear Information System (INIS)

    Tsykanov, V.A.; Antipin, G.K.; Borisov, V.V.

    1981-01-01

    Main results of experimental studies of emergency regimes of micromodule steam generator (MSG) at small and big leaks of water into sodium, realized using the 30 MW MSG, operating in the BOR-o0 reactor, are considered. The aims of the study are as follows: the modelling of macroleak in ''Nadja'' steam generator for the BN-350 reactor; testing the conceptions of alarm signalling and MSG protection; testing under real conditions of new perspective systems of leak detection; gaining the experimence and development of the ways to eliminate the consequences of accident caused by big water leak into sodium; accumulation of knowledge on restoration of MSG operating ability after accident; experimental test of calculational techniques for big leak accidents to use them in future for calculational studies of similar situations at other reactors equipped with sodium-water steam generators; refinement of characteristics of hydrodynamic and thermal effects interaction zone for big leak in real circuit during the plant operation. A series of experiments with the imitation of water leak into sodium by means of argon and steam supply through injection devices, located before the steam superheater module of one of the sections and between evaporator module of the same section, is conducted. The range of steam flow rate is 0.02-0.45 g/s. Duration of steam supply is 100-400 s. A conclusion is made that the results obtained can be used for steam generator of the BN-350 reactor [ru

  15. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    International Nuclear Information System (INIS)

    Woo, H.H.; Lu, S.C.

    1981-01-01

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design

  16. Water mass control system based on artificial neural networks for the steam generator in a pressurized water reactor

    Science.gov (United States)

    Dong, Wei

    The control of water mass inventory and water level in the steam generator is important for nuclear power plant. Conventional control system designs attempt to maintain downcomer water level within a relatively narrow operational band. However, the water level measured in the downcomer can temporarily react in a manner opposite to water mass inventory changes, which is known as shrink and swell effects. As a result, automatic or manual control of water level can be difficult under these conditions and can lead to reactor trips. This research introduces a new feedwater control strategy for nuclear steam generators. By estimating the water mass inventory with neural networks, the new method directly controls water mass inventory by conventional PI controller. Since shrink and swell are eliminated in water mass control, theoretical analysis and simulation results show the new control strategy improves the operation of nuclear steam generators significantly. In the water mass control system design, the safety function of the system is still based on the Steam Generator Water Level. Thus, the conventional water level trips will protect the plant when the new control strategy fails to maintain the water level within the safety range. The water mass estimator can be embedded in the Instrumentation and Control System of a Nuclear Power Plant to open loop observe the Steam Generator water mass inventory, improving the safety of nuclear power plant operation. Closed loop water mass control for a Steam Generator can be implemented after the observed water mass shows good agreement with theoretical calculations and plant operation experiences.

  17. Experimental and theoretical investigations on safety of the SNR - straight-tube design steam generator with sodium-water reactions

    International Nuclear Information System (INIS)

    Dumm, K.; Sauermann, F.; Schnitker, W.; Welter, A.

    A number of large sodium-water reaction tests has been performed in a steam generator model in order to verify the layout criteria of the SNR straight-tube design steam generators under accident conditions. The experimental setup is described. The test results and their applicability to the SNR steam generators are given and discussed. (U.S.)

  18. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    Science.gov (United States)

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  19. Water experiment on phased array acoustic leak detection system for sodium-heated steam generator

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka; Yoshiuji, Takahiro

    2015-01-01

    Highlights: • An acoustic leak detection system for sodium heated steam generator is proposed. • The new system can separate leak source from steam generator background noise. • Performance of the new system has been confirmed in water experiments. - Abstract: A phased array acoustic leak detection system for sodium heated steam generator has been proposed. The major advantage of the new system is it could provide information of acoustic source direction. An acoustic source of a sodium–water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the new system could separate the target leak source from steam generator background noise. In the previous study, the methodology was proposed and basic performance was confirmed by numerical analysis. However, in the numerical analysis, acoustic transportation through the SG tube bundle was not modeled. In the present study, performance the proposed system has been confirmed in water experiments with mockup tube bundles

  20. Steam generator tube rupture in an experimental facility scaled from a pressurized water reactor

    International Nuclear Information System (INIS)

    Loomis, G.G.

    1984-09-01

    Results from an experimental investigation of steam generator tube rupture in the Semiscale Mod-2B system are presented. From the experimental results, the characteristic system response signature for a wide range of number of tubes ruptured has been described. The tube rupture was assumed to occur during normal full power operation (15.6 MPa system pressure, 37 0 K core differential temperature). In addition, recovery scenarios involving operator actions were examined. The recovery scenarios included use of pressurizer auxiliary spray and internal heaters, steam generator feed and steam, primary feed and bleed, and main cooling pump operation. Recovery scenarios suggested by typical US pressurized water reactor emergency operating procedures were followed

  1. Digitization and simulation realization of full range control system for steam generator water level

    International Nuclear Information System (INIS)

    Qian Hong; Ye Jianhua; Qian Fei; Li Chao

    2010-01-01

    In this paper, a full range digital control system for the steam generator water level is designed by a control scheme of single element control and three-element cascade feed-forward control, and the method to use the software module configuration is proposed to realize the water level control strategy. This control strategy is then applied in the operation of the nuclear power simulation machine. The simulation result curves indicate that the steam generator water level maintains constant at the stable operation condition, and when the load changes, the water level changes but finally maintains the constant. (authors)

  2. Prevention and mitigation of steam generator water hammer events in PWRs

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1983-01-01

    Water hammer in nuclear power plants is an unresolved safety issue under study by the Nuclear Regulatory Commission (NRC). This article summarizes (1) the causes of steam generator water hammer (SGWH) events in pressurized-water reactors (PWRs), (2) various methods used to prevent or mitigate SGWH events, and (3) modifications that have been made at each operating PWR. The NRC staff considers the issue of SGWH in top feedring designs to be technically resolved. This article does not address technical findings relevant to water hammer in preheat-type steam generators

  3. Prevention and mitigation of steam-generator water-hammer events in PWR plants

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1982-11-01

    Water hammer in nuclear power plants is an unresolved safety issue under study at the NRC (USI A-1). One of the identified safety concerns is steam generator water hammer (SGWH) in pressurized-water reactor (PWR) plants. This report presents a summary of: (1) the causes of SGWH; (2) various fixes employed to prevent or mitigate SGWH; and (3) the nature and status of modifications that have been made at each operating PWR plant. The NRC staff considers that the issue of SGWH in top feedring designs has been technically resolved. This report does not address technical findings relevant to water hammer in preheat type steam generators. 10 figures, 2 tables

  4. Large-leak sodium-water reaction analysis for steam generators

    International Nuclear Information System (INIS)

    Sakano, K.; Shindo, Y.; Hori, M.

    1975-01-01

    The guillotine rupture of 4 tubes is assumed as a design basis regarding the large-leak sodium-water reaction in the system of the MONJU steam generator. Three kinds of analyses were performed with the view to showing the integrity of the steam generator system on the reaction. The first one is the analysis of the initial pressure spike, assuming the initial guillotine rupture of 1 tube. The analysis was performed by utilizing one-dimensional sphere-cylinder model code SWAC-7 and two-dimensional axisymmetric code PISCES 2DL. The second one is the analysis of the secondary peak pressure and its propagation in the system, assuming the instantaneous guillotine rupture of 4 tubes. The third one is the analysis of the dynamic deformation of the steam generator shell. The integrity of the steam generator system was shown by the analyses. (author)

  5. Rapid Generation of Superheated Steam Using a Water-containing Porous Material

    Science.gov (United States)

    Mori, Shoji; Okuyama, Kunito

    Heat treatment by superheated steam has been utilized in several industrial fields including sterilization, desiccation, and cooking. In particular, cooking by superheated steam is receiving increased attention because it has advantages of reducing the salt and fat contents in foods as well as suppressing the oxidation of vitamin C and fat. In this application, quick startup and cut-off responses are required. Most electrically energized steam generators require a relatively long time to generate superheated steam due to the large heat capacities of the water in container and of the heater. Zhao and Liao (2002) introduced a novel process for rapid vaporization of subcooled liquid, in which a low-thermal-conductivity porous wick containing water is heated by a downward-facing grooved heating block in contact with the upper surface of the wick structure. They showed that saturated steam is generated within approximately 30 seconds from room-temperature water at a heat flux 41.2 kW⁄m2. In order to quickly generate superheated steam of approximately 300°C, which is required for cooking, the heat capacity of the heater should be as small as possible and the imposed heat flux should be so high enough that the porous wick is able to dry out in the vicinity of the contact with the heater and that the resulting heater temperature becomes much higher than the saturation temperature. The present paper proposes a simple structured generator to quickly produce superheated steam. Only a fine wire heater is contacted spirally on the inside wall in a hollow porous material. The start-up, cut-off responses and the rate of energy conversion for input power are investigated experimentally. Superheated steam of 300°C is produced in approximately 19 seconds from room-temperature water for an input power of 300 W. The maximum rate of energy conversion in the steady state is approximately 0.9.

  6. Steam Generator control in Nuclear Power Plants by water mass inventory

    International Nuclear Information System (INIS)

    Dong Wei; Doster, J. Michael; Mayo, Charles W.

    2008-01-01

    Control of water mass inventory in Nuclear Steam Generators is important to insure sufficient cooling of the nuclear reactor. Since downcomer water level is measurable, and a reasonable indication of water mass inventory near steady-state, conventional feedwater control system designs attempt to maintain downcomer water level within a relatively narrow operational band. However, downcomer water level can temporarily react in a reverse manner to water mass inventory changes, commonly known as shrink and swell effects. These complications are accentuated during start-up or low power conditions. As a result, automatic or manual control of water level is difficult and can lead to high reactor trip rates. This paper introduces a new feedwater control strategy for Nuclear Steam Generators. The new method directly controls water mass inventory instead of downcomer water level, eliminating complications from shrink and swell all together. However, water mass inventory is not measurable, requiring an online estimator to provide a mass inventory signal based on measurable plant parameters. Since the thermal-hydraulic response of a Steam Generator is highly nonlinear, a linear state-observer is not feasible. In addition, difficulties in obtaining flow regime and density information within the Steam Generator make an estimator based on analytical methods impractical at this time. This work employs a water mass estimator based on feedforward neural networks. By properly choosing and training the neural network, mass signals can be obtained which are suitable for stable, closed-loop water mass inventory control. Theoretical analysis and simulation results show that water mass control can significantly improve the operation and safety of Nuclear Steam Generators

  7. Determination of moisture content in steams and variation in moisture content with operating boiler level by analyzing sodium content in steam generator water and steam condensate of a nuclear power plant using ion chromatographic technique

    International Nuclear Information System (INIS)

    Pal, P.K.; Bohra, R.C.

    2015-01-01

    Dry steam with moisture content less than <1% is the stringent requirements in a steam generator for good health of the turbine. In order to confirm the same, determination of sodium is done in steam generator water and steam condensate using Flame photometer in ppm level and ion chromatograph in ppb level. Depending on the carry over of sodium in steam along with the water droplet (moisture), the moisture content in steam was calculated and was found to be < 1% which is requirements of the system. The paper described the salient features of a PHWR, principle of Ion Chromatography, chemistry parameters of Steam Generators and calculation of moisture content in steam on the basis of sodium analysis. (author)

  8. Steam generator management program

    International Nuclear Information System (INIS)

    Cho, Nam Cheoul; Kim, Moo Soo; Lee, Kwang Woo

    2003-01-01

    Recently, the common concern of nuclear power industry in the development of technology mitigating and preventing the aging of steam generator tubes prevails, because the trends of steam generator flaws at Uljin unit no. 1,2 and KSNP impose a burden on the operation of nuclear power plant. While the regulatory agency is demanding the establishment of the advanced general performance maintenance system, the steam generator management program adapting advanced technology is being developed which may comply with EPRI PWR SG guidelines based on NEI 97-06. General guidelines including all the maintenance aspects consist of the tube integrity assessment criteria, repair limit, allowable leakage level, water chemistry will be composed in order to obtain the approval of regulatory agency and be applied to nuclear power plant early 2005. This presentation is to introduce maintenance state including SG tube degradation and main contents of advanced SG management program being developed, and furthermore update present and future plan, and estimate the alternation after the completion

  9. Evaluation of PWR steam generator water hammer. Final technical report, June 1, 1976--December 31, 1976

    International Nuclear Information System (INIS)

    Block, J.A.; Crowley, C.J.; Rothe, P.H.; Wallis, G.B.; Young, L.R.

    1977-05-01

    An investigation of waterhammer in the main feedwater piping of PWR steam generators due to water slugs formed in the steam generator feedring is reported. The relevant evidence from PWR operation and testing is compiled and summarized. The state-of-the-art of analysis of related phenomena is reviewed. Original exploratory modeling experiments at 1 / 10 and 1 / 4 scale are reported. Bounding analyses of the behavior are performed and several key phenomena have been identified for the first time. Recommendations to the Nuclear Regulatory Commission are made

  10. Acoustic sodium-water reaction detection of the Phenix steam generators

    International Nuclear Information System (INIS)

    Carminati, M.; Martin, L.; Sauzaret, A.

    1990-01-01

    The systems for acoustic sodium-water reaction detection and hydrogen detection of the Phenix steam generators as well as systems for monitoring signals analysis and processing are described. It is reported that the results obtained during operation and calibration phases are very encouraging and that industrial equipment showing the same performance are being examined. 6 figs

  11. Small leak detection by measuring surface oscillation during sodium-water reaction in steam generator

    International Nuclear Information System (INIS)

    Nei, Hiromichi; Hori, Masao

    1977-01-01

    Small leak sodium-water reaction tests were conducted to develop various kinds of leak detectors for the sodium-heated steam generator in FBR. The super-heated steam was injected into sodium in a reaction vessel having a sodium free surface, simulating the steam generator. The level gauge in the reaction vessel generated the most reliable signal among detectors, as long as the leak rates were relatively high. The level gauge signal was estimated to be the sodium surface oscillation caused by hydrogen bubbles produced in sodium-water reaction. Experimental correlation was derived, predicting the amplitude as a function of leak rate, hydrogen dissolution ratio, bubble rise velocity and other parameters concerned, assuming that the surface oscillation is in proportion to the gas hold-up. The noise amplitude under normal operation without water leak was increased with sodium flow rate and found to be well correlated with Froud number. These two correlations predict that a water leak in a ''MONJU'' class (300 MWe) steam generator could possibly be detected by level gauges at a leak rate above 2 g/sec. (auth.)

  12. Remote-controlled television for locating leaking tubes in pressurized-water reactor steam generators

    International Nuclear Information System (INIS)

    Cormault, P.; Denis, J.

    1978-01-01

    The Scarabee system is designed for observation of the tubes in water boxes of pressurized-water reactor nuclear-power-station steam generators. It consists essentially of a camera and a projector used as a marker, both of which swivel freely. The whole unit is housed in a water-tight container which can easily be decontaminated. Remote control of camera and marker movement is carried out from a console. (author)

  13. Steam generator blowdown system upgrades

    International Nuclear Information System (INIS)

    Lee, Tien P.; Kim, David H.; Jindal, Krishan K.

    2004-01-01

    The steam generator blowdown (SGBD) system is used to remove impurities from the steam generators in order to maintain steam generator (SG) water chemistry within specifications. The original SGBD systems at Diablo Canyon power plant (DCPP) were designed in the early 1970s, and since that time the industry has changed its practices regarding water chemistry. DCPP has operated its SGBD system above its design flow rate. This resulted in a history of high maintenance and unreliable operation. Subsequently, DCPP implemented extensive modifications in order to accommodate the higher industry standard flow rates. These modifications resulted in a more reliable and rugged system. Additionally, significant savings were realized due to an increase in net plant output and a reduction in the required plant makeup water by recovering steam generator blowdown. (author)

  14. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  15. Advanced feed water distributing system for WWER 440 steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Klinga, J.; Grazl, K.; Tischler, J.; Mihalik, M.

    1995-01-01

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.)

  16. Advanced feed water distributing system for WWER 440 steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Klinga, J. [Energovyzkum Ltd, Brno (Switzerland); Grazl, K. [Vitkovice s.c., Ostrava (Switzerland); Tischler, J.; Mihalik, M. [SEP Atomove Elektrarne Bohunice (Slovakia)

    1995-12-31

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.). 3 refs.

  17. Fuzzy logic control of steam generator water level in pressurized water reactors

    International Nuclear Information System (INIS)

    Kuan, C.C.; Lin, C.; Hsu, C.C.

    1992-01-01

    In this paper a fuzzy logic controller is applied to control the steam generator water level in a pressurized water reactor. The method does not require a detailed mathematical mode of the object to be controlled. The design is based on a set of linguistic rules that were adopted from the human operator's experience. After off-line fuzzy computation, the controller is a lookup table, and thus, real-time control is achieved. Shrink-and-swell phenomena are considered in the linguistic rules, and the simulation results show that their effect is dramatically reduced. The performance of the control system can also be improved by changing the input and output scaling factors, which is convenient for on-line tuning

  18. Flow rate pulsations of water with flicker power spectrum in an industrial sodium steam generator

    International Nuclear Information System (INIS)

    Reshetnikov, A.V.; Koverda, V.P.; Skokov, V.N.; Karpenko, A.I.; Govorov, P.P.; Bel'tyukov, A.I.

    2005-01-01

    The study on the spectral characteristics of the water flow pulsations in the evaporating modulus of the steam generator with sodium power unit BN-600 at the nominal capacity is carried out. It is shown that the outflow pulsations capacity spectrum changes inversely with the frequency (flicker pulsations). Origination of the identified high-energy low-frequency pulsations of the water outflow is related to the critical mode of the heat exchange, realized in the evaporation modulus [ru

  19. CANDU steam generator life management

    Energy Technology Data Exchange (ETDEWEB)

    Tapping, R.L. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Nickerson, J. [Atomic Energy of Canada Limited, Mississauga, Ontario (Canada); Spekkens, P.; Maruska, C. [Ontario Hydro, Toronto, Ontario (Canada)

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDUutilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  20. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  1. Dynamic study of steam generation from low-grade waste heat in a zeolite–water adsorption heat pump

    International Nuclear Information System (INIS)

    Xue, Bing; Meng, Xiangrui; Wei, Xinli; Nakaso, Koichi; Fukai, Jun

    2015-01-01

    A novel zeolite–water adsorption heat pump system based on a direct-contact heat exchange method to generate steam from low-grade waste gas and water has been proposed and examined experimentally. Superheated steam (200 °C, 0.1 MPa) is generated from hot water (70–80 °C) and dry air (100–130 °C). A dynamic model for steam generation process is developed to describe local mass and heat transfer. This model features a three-phase calculation and a moving water–gas interface. The calculations are carried out in the zeolite–water and zeolite–gas regions. Model outputs are compared with experimental results for validation. The thermal response inside the reactor and mass of steam generated is well predicted. Numerical results show that preheat process with low-temperature steam is an effective method to achieve local equilibrium quickly, thus generation process is enhanced by prolonging the time and increasing mass of the generated steam. Besides, high-pressure steam generation up to 0.5 MPa is possible from the validated dynamic model. Future work could be emphasized on enhancing high-pressure steam generation with preheat process or mass recovery operation

  2. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  3. Study of the characteristics of water into sodium leak acoustic noise in LMR steam generator

    International Nuclear Information System (INIS)

    Kim, Tae Joon; Jeong, Kyung Chai; Jeong, Ji Young; Hur, Seop; Nam, Ho Yun

    2005-01-01

    A successful time for detecting a water/steam leak into sodium in the LMR SG (steam generator) at an early phase of a leak origin depends on the fast response and sensitivity of a leak detection system. It is considered, that the acoustic system is intended for a fast detecting of a water/steam into sodium leak of an intermediate flow rate, 1∼10 g/s. This intention of an acoustic system is stipulated by a key impossibility of a fast detecting of an intermediate leak by the present nominal systems on measuring the hydrogen in the sodium and in the cover gas concentration generated at a leak. During the self-wastage of a water/steam into sodium leak in a particular instant, it is usual in 30∼40 minutes from the moment of a leak origin, there is a modification of a leak flow out regime from bubble regime to the steam jet outflow. This evolution occurs as a jump function of the self-wastage of a leak and is escorted by an increase of a leak noise power and qualitative change of a leak noise spectrum. Subject of this study is by means of two experiments, one is an acoustic leak noise analysis of the water into sodium leak results in no damage to the LMR SG tube bundle, and another is for prediction of the frequency band under a high outflow leak condition. We experimented with the Argon gas injection considered with the phenomena of secondary leaks in real

  4. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  5. MPC-based auto-tuned PID controller for the steam generator water level

    International Nuclear Information System (INIS)

    Na, Man Gyun

    2001-01-01

    In this work, proportional-integral-derivative (PID) control gains are automatically tuned by using a model predictive control (MPC) method. The MPC has received much attention as a powerful tool for the control of industrial process systems. An MPC-based PID controller can be derived from the second order linear model of a process. The steam generator is usually described by the well-known 4 th order linear model which consists of the mass capacity, reverse dynamics and mechanical oscillations terms. But the important terms in this linear model are the mass capacity and reverse dynamics terms, both of which can be described by a 2 nd order linear system. The proposed auto-tuned PID controller was applied to a linear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The proposed controller showed good performance for the water level deviation and sudden steam flow disturbances that are typical in the existing power plants by changing only the input-weighting factor according to the power level

  6. Steam generator materials and secondary side water chemistry in nuclear power stations

    International Nuclear Information System (INIS)

    Rudelli, M.D.

    1979-04-01

    The main purpose of this work is to summarize the European and North American experiences regarding the materials used for the construction of the steam generators and their relative corrosion resistance considering the water chemestry control method. Reasons underlying decision for the adoption of Incoloy 800 as the material for the secondary steam generator system for Atucha I Nuclear Power Plant (Atucha Reactor) and Embalse de Rio III Nuclear Power Plant (Cordoba Reactor) are pointed out. Backup information taken into consideration for the decision of utilizing the All Volatil Treatment for the water chemistry control of the Cordoba Reactor is detailed. Also all the reasonswhich justify to continue with the congruent fosfatic method for the Atucha Reactor are analyzed. Some investigation objectives which would eventually permit the revision of the decisions taken on these subjects are proposed. (E.A.C.) [es

  7. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  8. Hideout of sea water impurities in steam generator tube deposits: laboratory and field studies

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Turner, C.W.; Thompson, R.; Sawochka, S.

    1996-01-01

    Sea water impurities hide out within thin (∼10 μm) deposits on steam generator tubes, as demonstrated by both laboratory studies using segments of fouled steam generator tubes pulled in 1992 from Crystal River-3 nuclear power station and field hideout return studies performed during recent plant shutdowns. Laboratory tests performed at 279 o C (534 o F) and heat fluxes ranging from 35 to 114 kW/m 2 (11,100 - 36,150 Btu/h.ft 2 ), conditions typical of the lower tubesheet to the first support plate region of a once-through steam generator, showed that impurity hideout can occur in thin free-span tube deposits. The extent of hideout increased with increasing heat flux. Soluble species, such as sodium and chloride ions, returned promptly to the bulk water from the deposits when the heat flux was turned off, whereas less soluble species, such as calcium sulfate and magnesium hydroxide, returned more slowly. Recent field hideout return studies performed at Crystal River-3 where the water level in the steam generators was maintained below the first tube support plate during the shutdown, thus wetting only the thin deposits in the free span and the small sludge pile, corroborate the laboratory findings, showing that hideout does indeed occur in the free-span regions of the tubes. These findings suggest that hideout within tube deposits has to be accounted for in the calculation of crevice chemistry from hideout return studies and in controlling the bulk chemistry using the molar ratio criterion. (author). 3 refs., 4 tabs., 3 figs

  9. Steam generator accident protection

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    The outbreak of an accident in separate heat exchange unit of a steam generator (all the heat exchange units being connected to an alkali metal circuit) will activate a stop valve and a relief valve. The two valves are placed at the input and output pipes of the damaged unit. The same valves will also close after a very short time the inflow of metal into the disturbed heat exchange unit and this will immediately, without any pressure shock, pipe the metal into an equalizer tank; they will also close the outflow of metal which together with the reaction products will be piped into the discharge tank. At the same time the stop valves on the feed water pipe are closed. The whole equipment shows excellent coordination and has standby elements which are put into operation when any of the elements fail. The failed unit is thus safely separated from the other units and may be independently repaired. (J.B.)

  10. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  11. Evaluation of heat transfer tube failure propagation due to sodium-water reaction in steam generator

    International Nuclear Information System (INIS)

    Nei, Hiromichi

    1978-01-01

    An evaluation was made of heat transfer tube failure propagation due to sodium-water reaction wastage in a sodium heated steam generator, by comparing an empirically derived wastage equation with leak detector responses. The experimental data agreed well with the wastage equation even for different values of distance-to-nozzle diameter ratio, though the formula had been based on wastage data obtained for only one given distance. The time taken for failure propagation was estimated for a prototype steam generator, and compared with the responses characteristics of acoustic detectors and level gages. It was found that there exists a range of leak rate between 0.5 and 100 g/sec, where the level gage can play a useful role in leak detection. The acoustic detector can be expected to respond more rapidly than the cover gas pressure gage, if noise is kept below ten times the value observed in an experimental facility, SWAT-2. (auth.)

  12. Units 3 and 4 steam generators new water level control system

    International Nuclear Information System (INIS)

    Dragoev, D.; Genov, St.

    2001-01-01

    The Steam Generator Water Level Control System is one of the most important for the normal operation systems, related to the safety and reliability of the units. The main upgrading objective for the SG level and SGWLC System modernization is to assure an automatic maintaining of the SG level within acceptable limits (below protections and interlocks) from 0% to 100% of the power in normal operation conditions and in case of transients followed by disturbances in the SG controlled parameters - level, steam flow, feedwater flow and/or pressure/temperature. To achieve this objective, the computerized controllers of new SG water level control system follows current computer control technology and is implemented together with replacement of the feedwater control valves and the needed I and C equipment. (author)

  13. Steam generator assembly for pressurized water reactors with a straight tube bundle and a partial flow preheater traversible by pressurized water

    International Nuclear Information System (INIS)

    Michel, R.

    1976-01-01

    To reduce the temperature difference between a straight tube bundle and the housing surrounding the same in a steam generator assembly for pressurized water reactors, a preheater for feed water is provided, and part of the pressurized water, after it has flowed through the heat exchanger or steam generator proper, is used for heating the feedwater in the preheater. 3 claims, 1 drawing figure

  14. Steam-generator-tube-rupture transients for pressurized-water reactors

    International Nuclear Information System (INIS)

    Dobranich, D.; Henninger, R.J.; DeMuth, N.S.

    1982-01-01

    Steam generator tube ruptures with and without concurrent main-steam-line break are investigated for pressurized water reactors supplied by the major US vendors. The goal of these analyses is to provide thermodynamic and flow conditions for the determination of iodine transport to the environment and to provide an evaluation of the adequacy of the plant safety systems and operating procedures for controlling these transients. The automatic safety systems of the plant were found to be adequate for the mitigation of these transients. Emergency injection system flows equilibrated with the leakage flows and prevented core uncovery. Sufficient time was afforded by the plant safety systems for the operators to identify the problem and to take appropriate measures

  15. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  16. Steam generator tube performance. Experience with water-cooled nuclear power reactors during 1985

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.

    1988-12-01

    The performance of steam generator tubes at water-cooled reactors during 1985 has been reviewed. Seventy-three of 168 reactors in the survey experienced tube degradation sufficient for the tubes to be plugged. The number of tubes plugged was 6837 or 0.28% of those in service. The leading cause of tube failure was stress corrosion cracking from the primary side. Stress corrosion cracking or intergranular attack from the secondary side and pitting were also major causes of tube failure. Unlike most previous years, fretting was a substantial problem at some reactors. Overall, corrosion continued to account for more than 80% of the defects. 20 refs

  17. Large scale sodium-water reaction tests for Monju steam generators

    International Nuclear Information System (INIS)

    Sato, M.; Hiroi, H.; Hori, M.

    1976-01-01

    To demonstrate the safe design of the steam generator system of the prototype fast reactor Monju against the postulated large leak sodium-water reaction, a large scale test facility SWAT-3 was constructed. SWAT-3 is a 1/2.5 scale model of the Monju secondary loop on the basis of the iso-velocity modeling. Two tests have been conducted in SWAT-3 since its construction. The test items using SWAT-3 are discussed, and the description of the facility and the test results are presented

  18. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  19. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  20. Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

    International Nuclear Information System (INIS)

    Silveira, Helvecio Carlos Klinke da

    2002-01-01

    In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

  1. Acoustic Leak Detection Testing Using KAERI Sodium-Water Reaction Signals for a SFR Steam Generator

    International Nuclear Information System (INIS)

    Kim, Tae-Joon; Jeong, Ji-Young; Kim, Jong-Man; Kim, Byung-Ho; Hahn, Do-Hee; Yugay, Valeriy S.

    2009-01-01

    The results of an experimental study of water in a sodium leak noise spectrum formation at 0.004-0.54 g/sec, various rates of water into a sodium leak, smaller than 1.0 g/sec, are presented. We focused on studying a micro leak detection with an increasing rate of water into sodium. On the basis of the experimental leak noise data manufactured in KAERI the simple dependency of an acoustic signal level from the rate of a micro and small leak at different frequency bands is presented to understand the principal analysis for the development of an acoustic leak detection methodology used in a K- 600 steam generator

  2. Pressure transients resulting from sodium-water reaction following a large leak in LMFBR steam generator

    International Nuclear Information System (INIS)

    Rajput, A.K.

    1984-01-01

    The study of sodium water reaction, following a large leak, concerns primarily with the estimation of pressure/flow transients that are developed in the steam generator and the associated secondary circuit. This paper describes the mathematical formulations used in SWRT (Sodium Water Reaction Transients) code developed to estimate such pressure transients for FBTR plant. The results, obtained using SWRT have been presented for a leak in economiser (20m from bottom water header) and for a leak in super heater portions. A time lag of 50 m sec was considered for rupture disc takes to burst once the pressure experienced by it exceeds the set value. Also described in annexure to this paper is the mathematical formulation for two phase transient flow for the better estimation of leak rate from the ruptured end of the damaged heat transfer tube. This leak model considers slip but assumes thermal equilibrium between the liquid and vapour phases

  3. Steam generator comprehensive testing facility

    International Nuclear Information System (INIS)

    Chen Changbing

    1998-12-01

    The main system and equipment of a capacity of 30 MW steam generator testing rig is briefly introduced. The thermal performance of steam generator simulator has been verified with a steam generator model comprehensive testing. The application and function of the Facility are analyzed. And the effective use of the equipment of the Facility is also proposed

  4. Regulation of the water level in the steam generator using modal control

    International Nuclear Information System (INIS)

    Benoit, Guy.

    1981-11-01

    The nuclear power reactors type P.W.R. (900 MWe) have three steam generators (S.G.). The problem of the water level in the S.G. is analogous to that for a system with non-minimum phase. This causes a serious trouble for the stability of the regulation, which is actually realized by using the PID regulator. The first part of this study is devoted to construct a mathematical model which represents the S.G. This model is simulated on a digital computer, which order is six. The validity of this model is checked using actual measured signals which have been collected from the BUGEY III power reactor. In the second part, the mathematical representation for simulating the regulation of the level in the S.G. using the modal control is given. The simulation of the actual system is given in the third part. This actual system is composed from the S.G. as well as the PI and PID for regulating the water level. As results from this study, it can be concluded that, the modal control improves the regulation of the water level. The accuracy of the steam flow measurement at low rate is poor. So, the actual regulating system using the measurements has a reduced performance performance. The control modal which is represented in this study overcome this problem [fr

  5. Steam-generator dose rates on Westinghouse pressurized-water reactors. Interim report

    International Nuclear Information System (INIS)

    Vernon, C.W.

    1982-06-01

    Steam generator channel head radiation field data from nineteen Westinghouse PWR nuclear power plants were evaluated to define trends and determine factors which can influence these trends. The steam generator channel head data are the largest consistent set of radiation field data available at this time. Nine plants with measurements reported for a period of at least two effective full power years form the basis for the majority of the evaluations. All of the reported dose rates presented together yield no obvious trend. Although some individual steam generators show what may be the beginning of a trend, of a decreasing rate of radiation field buildup, not enough data is available to identify a trend. Comparisons were performed on dose rates buildup on the basis of several parameters. However, none of these parameters could be identified as a primary influence on steam generator channel head radiaton fields. 14 figures, 2 tables

  6. Calculation of wastage by small water leaks in sodium heated steam generators

    International Nuclear Information System (INIS)

    Tregonning, K.

    1976-01-01

    On the basis of mechanistic arguments it is suggested that the temperature of the wasting surface would provide a single physically meaningful parameter with which to correlate wastage data. A lumped parameter model is developed which predicts reaction temperature as a function of the major variables in the small water leak situation (Leak rate, tube spacing, sodium temperature). The calculated temperatures explain much of the observed behaviour of wastage rate with these variables and compare well with the limited temperature data available. Wastage rates are correlated with predicted temperature on a total activation energy basis. The results are encouraging and a first conservative method for the calculation of wastage by small water leaks in sodium-heated steam generators is produced

  7. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Diercks, D.R.; Shack, W.J.

    1996-01-01

    The degradation of steam generator tubes in pressurized water nuclear reactors continues to be a serious problem, and the US Nuclear Regulatory Commission (NRC) is developing a performance-based rule and regulatory guide for steam generator tube integrity. To support the evaluation of industry-proposed implementation of these performance-based criteria, the NRC is sponsoring a new research program at Argonne National Laboratory on steam generator tubing degradation. The objective of the new program is to provide the necessary experimental data and predictive correlations and models that will permit the NRC to independently evaluate the integrity of steam generator tubes. The technical work in the program is divided into four tasks, (1) assessment of inspection reliability, (2) research on in-service inspection technology, (3) research on degradation modes and integrity, and (4) development of methodology and technical assessments for current and emerging regulatory issues. The objectives of and planned research activities under each of these four tasks are described here. (orig.)

  8. Digital control system of a steam generator water level by LQG optimal method

    International Nuclear Information System (INIS)

    Lee, Yoon Joon

    1993-01-01

    A digital control system for the steam generator water level control is developed using LQG optimal design method. To describe the more realistic situaton, a feedwater valve actuator is assumed to be of the first order lagger and is included in the overall control system. By composing the digital control circuit in such a way that the overall control system consists of two sub-systems of feedwater station and feedback loop digital controller, the design procedure is divided into two independent steps. The feedwater station system is described in the error dynamics of an ordinary regulator system. The optimal gains are obtained by LQ method which imposes the constraints of the feedwater valve motion as well as on the output deviations. Developed also is a Kalman observer on account of the flow measurement uncertainty at low power. Then a digital controller on the feedback loop is designed so that the system maintains the same stability margins for all power ranges. The simulation results show thst the optimal digital system has a good control characteristics despite the adverse dynamics of a steam generator at low power. (Author)

  9. Forced circulation steam generators for SAGD applications

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, M [Engineered Boiler Systems (United States)

    2011-07-01

    Steam for steam assisted gravity drainage (SAGD) is traditionally supplied by once-through steam generators (OTSG) or drum type boilers. Research by Cleaver Brooks aims to combine the quality features of OTSGs and drum boilers and to address issues encountered with both these types of machinery. The forced-circulation oil sands steam generator (FC-OSSG) resulted from the design of a flow management system which allowed water quality upsets to be handled successfully. Integration of the boiler and the burner design through computational fluid dynamics (CFD) led to a decrease in the environmental footprint of the steam generator. Circuit maintenance was also significantly facilitated by elaborating new piggable circuits. Moreover, the design of a water cooled furnace enabled the generator to work at constant heat. The resulting FC-OSSG produces cleaner steam than either OTSGs or drum boilers, and has a higher capacity than OTSGs. Additionally, turndown, blowdown and feedwater quality are similar to that obtained using drum boilers.

  10. Steam generator tube denting simulation testing

    International Nuclear Information System (INIS)

    Battaglia, P.J.; Singley, W.J.

    1978-02-01

    Tube denting has been reported in steam generators in a number of commercial nuclear power plants in recent years. In order to aid in understanding of the mechanism leading to tube denting in the steam generators, a Bettis laboratory test program was initiated to attempt to reproduce tube denting and to investigate the effects of chemistry, design, and temperature. The results of the tests indicate that denting can be reproduced in the small model steam generator test apparatus devised for this testing. Denting was observed under carbon steel support plates in seawater-contaminated secondary water in a test with hydrazine-ammonia chemistry and a primary water inlet temperature of 590 0 F and in a test with hydrazine-morpholine chemistry and a primary water inlet temperature of 545 0 F. The parameters of these two tests simulate conditions in a typical commercial steam generator and the Shippingport Atomic Power Station steam generators, respectively

  11. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  12. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  13. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  14. Programme PROPANA: A model of the propagation of water leaks into sodium in steam generators

    International Nuclear Information System (INIS)

    Maupre, J.P.; McCrindle, K.B.

    1990-01-01

    The programme PROPANA presented in this paper is a two dimensional programme which models the propagation of water leaks in the Steam Generators of Sodium Cooled Reactors. It models the phenomena of self-evolution of leaks and the erosion and corrosion of target tubes by ''wastage'' leading to the creation of secondary defects. It includes models of leak detection and SGU depressurization. It is able to calculate the damage ia a SGU tube bundle up to the end of the depressurization for different leak scenario. In its current form it does not model the failure of tubes due to overheating which is the object of the programme MECTUB. Future developments of PROPANA include the addition of MECTUB to allow the combined effects of wastage and overheating to be modelled. 16 refs, 8 figs

  15. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  16. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  17. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  18. Steam generator tube vibration study

    International Nuclear Information System (INIS)

    Enderlin, W.I.

    1986-01-01

    Chemical cleaning has been proposed to remove magnetite buildup in some pressurized water reactor steam generators. The US Nuclear Regulatory Commission (NRC) has expressed concern that such cleaning would combine with the tube denting caused by magnetite formation to enlarge tube/tube support plate clearances, increasing the level of flow-induced vibrations that could lead to unacceptably high tube wear and failure rates. In support of NRC, the Pacific Northwest Laboratory investigated whether such increased clearances would exacerbate tube fretting wear. Using a full-length scale model of a steam generator tube bundle, flow tests were conducted at an instrumented location through clearances representing as-built and post-cleaned tube conditions. Test results indicated little potential for increased tube wear as a result of chemical cleaning, under normal operating conditions at tube support locations similar to that tested

  19. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  20. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  1. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  2. Design of the steam generator in an energy conversion system based on the aluminum combustion with water

    International Nuclear Information System (INIS)

    Mercati, Stefano; Milani, Massimo; Montorsi, Luca; Paltrinieri, Fabrizio

    2012-01-01

    Highlights: ► Development of a numerical approach for the analysis of a co-generation system based on the aluminum water reaction. ► Construction of system operating maps for estimating the system behavior. ► Comparison of two different designs of the steam generator for the system. ► Definition of the operating range where each configuration provides the best performance. -- Abstract: The paper shows the preliminary design of the superheated steam generator to be used in a novel hydrogen production and energy conversion system based on the combustion of aluminum particles with water. The system is aimed at producing hydrogen and pressurized superheated steam, using the heat released by the Al–H 2 O reaction. The interest on this type of technology arises because of the possibility of obtaining hydrogen with very low pollutant and greenhouse gas emissions, compared to the traditional hydrogen production systems, such as the steam reforming from methane. The analysis of the combustion chamber and the heat recovery system is carried out by means of a lumped and distributed parameter numerical approach. The multi phase and gas mixture theoretical principles are used both to characterize the mass flow rate and the heat release in the combustion chamber and within the heat exchangers in order to relate the steam generator performance to the system operating parameters. Finally, the influence of the steam generator performance on the whole energy conversion system behavior is addressed, with particular care to the evaluation of the total power and efficiency variation with the combustion parameters.

  3. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  4. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  5. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  6. Steam generators of PWRs and plan of replacing steam generators

    International Nuclear Information System (INIS)

    Dodo, Takashi; Matsushita, Kiyohiko.

    1995-01-01

    Also in Japan, the plan of replacing steam generators which are one of most important equipments of PWRs is being advanced. In this report, the whole circumstances of the plan of replacing steam generators, such as the background that necessitated the replacement, the concrete plan of the replacement, the results of the replacement in foreign countries and others, are described in general. The function of steam generators is to form a part of the pressure boundary for confining reactor primary coolant, and to generate steam by the heat exchange between primary and secondary coolants. The basic structure is a shell and tube type heat exchanger having vertically installed, inverse U shape tubes, in which primary coolant flows. In Japan as of December, 1994, 22 PWR plants of 18,186 million kW output were in operation. The management of steam generators and the background of their replacement due to the fear of public about heating tube leak, the enormous cost of the inspection and repair, the restriction of power system operation and others are explained. As for the steam generators of Takahama No. 2, Oi No. 1 and Genkai No. 1 plants, the application for the replacement was made, and the breakdown of a tube occurred in Mihama No. 2 plant. The replacement of steam generators in Japan and foreign countries is reported. (K.I.)

  7. Enhancement of efficacy of process water monitors in detecting heavy water leak in steam generator blow down lines

    International Nuclear Information System (INIS)

    Mitra, S.R.; Kohale, S.D.; Parida, B.K.; Gathe, G.D.; Pati, C.K.; Mudgal, B.K.; Niraj; Pawar, S.K.

    2006-01-01

    The Steam Generator (SG) serves as an interface between primary and secondary cycle in Pressurized Heavy Water Reactor (PHWR). Failure of steam generator tubes result in leaking of active heavy water in the secondary closed loop. In Tarapur Atomic Power Station-3 and 4 (TAPS- 3 and 4), Scintillator detectors are provided to detect on line heavy water leakages in SG and moderator heat exchangers by monitoring Nitrogen-16 ( 16 N) and Oxygen-19 ( 19 O) activities. Efficacy of detection of these activities at designed detector position on SG blow down line in presence of background radiation field is analysed theoretically. The count rate of 19 O and 16 N estimated at the detector position inside Reactor Building (RB) shows that detectors only respond to very high leak rates due to presence of high ambient radiation level even though sensitivity is appreciably good. For detector position in RB in the accessible areas and out side the RE containment, the travel time for the blow down feed water becomes moderately and very long respectively resulting in poor sensitivity. However the results show that wherever background levels is low, the efficacy of leak detection becomes considerably better than the results obtained when detector is placed inside RB. The study was validated during the reactor operation by recording the detector count rates due to prevalent ambient radiation level near to the detectors. Subsequently the detectors were relocated in an area inside RB where relocation was feasible, travel time of the blow down feed water was moderate and the area had an relatively low ambient radiation level. This paper discusses the methodology adopted during the study and results obtained during theoretical estimation and practical validation. (author)

  8. Total loss of CNA1 steam generators feed water simulated with RELAP5/MOD3

    International Nuclear Information System (INIS)

    Marino, Edgardo J.L.

    2000-01-01

    The results of the calculations are presented carried out by utilizing the code RELAP5/MOD3, upon the basis of the postulated initial event of total loss of feed water to the two steam generators in the nuclear power plant Atucha 1, CNA1. The evolution of the installation systems during the transient was analyzed in different conditions of availability: condenser, relief valve and safety valves in the secondary system, safety valves in the primary system and system of long-term subsequent cooling. Located in the primary and secondary systems of the installation they turn out to be prominent in this event. Upon this basis the sequences of possible evolution were calculated and those that would conduct the system toward the setting called 'damage to the core' were determined. Also those in which would arrive to a state of 'safe shutdown' were determined. These results were utilized in the verification of the tree of events utilized in the Final Report of the Probabilistic Safety Analysis for the sequence of event T9, made from calculations carried out with the code DINETZ. From this compare some differences were determined and are presented in the modified version of tree of events. (author)

  9. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  10. Design of fuzzy learning control systems for steam generator water level control

    International Nuclear Information System (INIS)

    Park, Gee Yong

    1996-02-01

    A fuzzy learning algorithm is developed in order to construct the useful control rules and tune the membership functions in the fuzzy logic controller used for water level control of nuclear steam generator. The fuzzy logic controllers have shown to perform better than conventional controllers for ill-defined or complex processes such as nuclear steam generator. Whereas the fuzzy logic controller does not need a detailed mathematical model of a plant to be controlled, its structure is to be made on the basis of the operator's linguistic information experienced from the plant operations. It is not an easy work and also there is no systematic way to translate the operator's linguistic information into quantitative information. When the linguistic information of operators is incomplete, tuning the parameters of fuzzy controller is to be performed for better control performance. It is the time and effort consuming procedure that controller designer has to tune the structure of fuzzy logic controller for optimal performance. And if the number of control inputs is many and the rule base is constructed in multidimensional space, it is very difficult for a controller designer to tune the fuzzy controller structure. Hence, the difficulty in putting the experimental knowledge into quantitative (or numerical) data and the difficulty in tuning the rules are the major problems in designing fuzzy logic controller. In order to overcome the problems described above, a learning algorithm by gradient descent method is included in the fuzzy control system such that the membership functions are tuned and the necessary rules are created automatically for good control performance. For stable learning in gradient descent method, the optimal range of learning coefficient not to be trapped and not to provide too slow learning speed is investigated. With the optimal range of learning coefficient, the optimal value of learning coefficient is suggested and with this value, the gradient

  11. Operating experience with steam generators

    International Nuclear Information System (INIS)

    Bouecke, R.

    1991-01-01

    In contrast to steam generator tube degradation problems that have been widely encountered worldwide, steam generators of the Siemens/KWU design have proven by operating experience that they are very efficient in minimizing tube corrosion or any other SG related problems. The paper will substantiate this statement by addressing the performance characteristics of nearly 20 years of operation experience. Emphasis is put on evaluations comparing the heat transfer capacity of Incoloy 800 with that of Inconel 690 TT. Various tube support designs are discussed with respect to hide-out behaviour. Recent evaluations confirm the superiority of grid type tube support designs compared to tube support plates. Anti vibration bars acc. to Siemens/KWU design allow proper support even of the innermost U-tubes, by which excessive vibration induced tube failures due to fatigue are ruled-out. Steam generators are key components which can heavily effect plant safety and availability. This was recognized by Siemens/KWU at a very early stage of the SG design. A multi level concept was developed and consequently applied, the characteristics of which can be highlighted as follows: - Implementation of specific design features after careful experimental and/or analytical verification; - Material selection based on profound validation tests; - Stringent inspection requirements regarding control of manufacturing; - Deliberate specification and control of water chemistry guidelines; - Close feedback of operational problems to be readily considered in design improvements or remedial actions to be taken. A strict application of this concept has reached a stage which allows the following summarizing statements: - All main design features of the Siemens/KWU SG are in use - basically unchanged - for roughly 20 years; - All of them are verified by excellent operating experience and available for implementation in any replacement or new SG design; - No need for replacement of Siemens/KWU SG is

  12. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  13. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    Energy Technology Data Exchange (ETDEWEB)

    Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  14. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  15. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  16. A feasibility study on active ultrasonic techniques for water into sodium leak detection on FBR steam generator units

    International Nuclear Information System (INIS)

    Girard, J.P.; Garnaud, P.; Journeau, C.; Demarais, R.

    1990-01-01

    In the framework of the European Fast Breeder Project one of the aims is to provide the ferritic straight tube steam generator with a fast and reliable leak detection system. The first studies of water sodium leaks, based on the passive listening of noise source, are described. Considerable experience has been acquired of this technique and one of the conclusions is that a high level of reliability may require a sophisticated surveillance algorithm. Further works on the subject should lead to demonstration phase in 1993-1995 on a real and representative steam generator unit in order to have the benefit of a long term run of the surveillance method prior to industrial use in a compulsory safety system. 1 ref., 10 figs

  17. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  18. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  19. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  20. Results of Steam-Water-Oxygen Treatment of the Inside of Heating Surfaces in Heat-Recovery Steam Generators of the PGU-800 Power Unit at the Perm' District Thermal Power Station

    Science.gov (United States)

    Ovechkina, O. V.; Zhuravlev, L. S.; Drozdov, A. A.; Solomeina, S. V.

    2018-05-01

    Prestarting, postinstallation steam-water-oxygen treatment (SWOT) of the natural circulation/steam reheat heat-recovery steam generators (HRSG) manufactured by OAO Krasny Kotelshchik was performed at the PGU-800 power unit of the Perm District Thermal Power Station (GRES). Prior to SWOT, steam-oxygen cleaning, passivation, and preservation of gas condensate heaters (GCH) of HRSGs were performed for 10 h using 1.3MPa/260°C/70 t/h external steam. After that, test specimens were cut out that demonstrated high strength of the passivating film. SWOT of the inside of the heating surfaces was carried out during no-load operation of the gas turbine unit with an exhaust temperature of 280-300°C at the HRSG inlet. The steam turbine was shutdown, and the generated steam was discharged into the atmosphere. Oxygen was metered into the discharge pipeline of the electricity-driven feed pumps and downcomers of the evaporators. The behavior of the concentration by weight of iron compounds and the results of investigation of cutout specimens by the drop or potentiometric method indicate that the steam-water-oxygen process makes it possible to remove corrosion products and reduce the time required to put a boiler into operation. Unlike other processes, SWOT does not require metal-intensive cleaning systems, temporary metering stations, and structures for collection of the waste solution.

  1. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  2. Thermal analysis experiment for elucidating sodium-water chemical reaction mechanism in steam generator of sodium-cooled fast reactor

    International Nuclear Information System (INIS)

    Kikuchi, Shin; Kurihara, Akikazu; Ohshima, Hiroyuki

    2012-01-01

    For the purpose of elucidating the mechanism of the sodium-water surface reaction in a steam generator of sodium-cooled fast reactors, kinetic study of the sodium (Na)-sodium hydroxide (NaOH) reaction has been carried out by using Differential Thermal Analysis (DTA) technique. The parameters, including melting points of Na and NaOH, phase transition temperature of NaOH, Na-NaOH reaction temperature, and decomposition temperature of sodium hydride (NaH) have been identified from DTA curves. Based on the measured reaction temperature, rate constant of sodium monoxide (Na 2 O) generation was obtained. Thermal analysis results indicated that Na 2 O generation at the secondary overall reaction should be considered during the sodium-water reaction. (author)

  3. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  4. Energy and exergy analysis of the turbo-generators and steam turbine for the main feed water pump drive on LNG carrier

    International Nuclear Information System (INIS)

    Mrzljak, Vedran; Poljak, Igor; Mrakovčić, Tomislav

    2017-01-01

    Highlights: • Two low-power steam turbines in the LNG carrier propulsion plant were investigated. • Energy and exergy efficiencies of both steam turbines vary between 46% and 62%. • The ambient temperature has a low impact on exergy efficiency of analyzed turbines. • The maximum efficiencies area of both turbines was investigated. • A method for increasing the turbo-generator efficiencies by 1–3% is presented. - Abstract: Nowadays, marine propulsion systems are mainly based on internal combustion diesel engines. Despite this fact, a number of LNG carriers have steam propulsion plants. In such plants, steam turbines are used not only for ship propulsion, but also for electrical power generation and main feed water pump drive. Marine turbo-generators and steam turbine for the main feed water pump drive were investigated on the analyzed LNG carrier with steam propulsion plant. The measurements of various operating parameters were performed and obtained data were used for energy and exergy analysis. All the measurements and calculations were performed during the ship acceleration. The analysis shows that the energy and exergy efficiencies of both analyzed low-power turbines vary between 46% and 62% what is significantly lower in comparison with the high-power steam turbines. The ambient temperature has a low impact on exergy efficiency of analyzed turbines (change in ambient temperature for 10 °C causes less than 1% change in exergy efficiency). The highest exergy efficiencies were achieved at the lowest observed ambient temperature. Also, the highest efficiencies were achieved at 71.5% of maximum developed turbo-generator power while the highest efficiencies of steam turbine for the main feed water pump drive were achieved at maximum turbine developed power. Replacing the existing steam turbine for the main feed water pump drive with an electric motor would increase the turbo-generator energy and exergy efficiencies for at least 1–3% in all analyzed

  5. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  6. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  7. Computational methodology of sodium-water reaction phenomenon in steam generator of sodium-cooled fast reactor

    International Nuclear Information System (INIS)

    Takata, Takashi; Yamaguchi, Akira; Uchibori, Akihiro; Ohshima, Hiroyuki

    2009-01-01

    A new computational methodology of sodium-water reaction (SWR), which occurs in a steam generator of a liquid-sodium-cooled fast reactor when a heat transfer tube in the steam generator fails, has been developed considering multidimensional and multiphysics thermal hydraulics. Two kinds of reaction models are proposed in accordance with a phase of sodium as a reactant. One is the surface reaction model in which water vapor reacts directly with liquid sodium at the interface between the liquid sodium and the water vapor. The reaction heat will lead to a vigorous evaporation of liquid sodium, resulting in a reaction of gas-phase sodium. This is designated as the gas-phase reaction model. These two models are coupled with a multidimensional, multicomponent gas, and multiphase thermal hydraulics simulation method with compressibility (named the 'SERAPHIM' code). Using the present methodology, a numerical investigation of the SWR under a pin-bundle configuration (a benchmark analysis of the SWAT-1R experiment) has been carried out. As a result, the maximum gas temperature of approximately 1,300degC is predicted stably, which lies within the range of previous experimental observations. It is also demonstrated that the maximum temperature of the mass weighted average in the analysis agrees reasonably well with the experimental result measured by thermocouples. The present methodology will be promising to establish a theoretical and mechanical modeling of secondary failure propagation of heat transfer tubes due to such as an overheating rupture and a wastage. (author)

  8. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  9. Initial pressure spike and its propagation phenomena in sodium-water reaction tests for MONJU steam generators

    International Nuclear Information System (INIS)

    Sato, M.; Hiroi, H.; Tanaka, N.; Hori, M.

    1977-01-01

    With the objective of demonstrating the safe design of steam generators for prototype LMFBR MONJU against the postulated large-leak accident, a number of large-leak sodium-water reaction tests have been conducted using the SWAT-1 and SWAT-3 rigs. Investigation of the potential effects of pressure load on the system is one of the major concerns in these tests. This paper reports the behavior of initial pressure spike in the reaction vessel, its propagation phenomena to the simulated secondary cooling system, and the comparisons with the computer code for one-dimensional pressure wave propagation problems. Both rigs used are the scaled-down models of the helically coiled steam generators of MONJU. The SWAT-1 rig is a simplified model and consists of a reaction vessel (1/8 scale of MONJU evaporator with 0.4 m dia. and 2.5 m height) and a pressure relief system i.e., a pressure relief line and a reaction products tank. On the other hand, the SWAT-3 rig is a 1/2.5 scale of MONJU SG system and consists of an evaporator (reaction vessel with 1.3 m dia. and 6.35 m height), a superheater, an intermediate heat exchanger (IHX), a piping system simulating the secondary cooling circuit and a pressure relief system. The both water injection systems consist of a water injection line with a rupture disk installed in front of injection hole and an electrically heated water tank. Choice of water injection rates in the scaled-down models is made based on the method of iso-velocity modeling. Test results indicated that the characteristics of the initial pressure spike are dominated by those of initial water injection which are controlled by the conditions of water heater and the size of water injection hole, etc

  10. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  11. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  12. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  13. Development of a Multi-dimensional Analysis Methodology for Sodium-water Reaction Phenomena in a SFR Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Eoh, Jae Hyuk; Kim, Se Yun; Choi, Byung Seon; Kim, Seong O

    2006-03-15

    A sodium-water reaction (SWR) has been considered as one of the most important issues to be resolved for designing the steam generator and the related systems of a sodium-cooled fast reactor (SFR). In this study, the reasonable SWR analysis at the vicinity of the reaction zone was made by using the appropriate multi-dimensional thermo-hydraulic simulation with detailed chemical reaction model. Based on the investigation results for the capabilities of commercial CFD codes, CFX version 5.7 and its EDM chemical model were selected to simulate the chemically reacting flow with various phases and components. As results of this study, a reasonable methodology for the SWR analysis including detailed information for each phase and the components was provided with the two-dimensional fields of velocity, temperature, mass fraction, etc. In order to investigate the subsequent tube rupture behavior at the reaction zone, the effective method to evaluate the subsequent tube rupture behavior is also proposed by using the relationship between the wastage rate and the eroded tube thickness and is set up by considering allowable stress intensity for the conventional tube material. It is expected that the results of this study will contribute to improve the reliability of a steam generator for GEN-IV SFR in the future.

  14. Nuclear-reactor steam-generator shut-off valve

    International Nuclear Information System (INIS)

    Schabert, H.P.; Laurer, E.

    1978-01-01

    In a nuclear reactor installation a live-steam line leading from each steam generator through the containment is equipped with a fast-acting valve. If the pressure in the generator rises the valve operates as a safety valve and releases up to one-half of the aperture cross section of the valve, so that there is no danger of damage to the steam generators. According to the invention, the valve is operated for this purpose by two pistons by means of steam. The invention is of interest particularly for light-water reactors, e.g., pressurized-water reactors

  15. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    Science.gov (United States)

    Robertson, Eric P

    2011-05-24

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  16. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The Steam Generator (SG) tubing degradation caused by corrosion and other age-related mechanisms continues to be a significant safety and cost concern for many Nuclear Power Plants (NPP). The understanding of the steam generator ageing mechanisms is the key to effective management of steam generator ageing and consists of the knowledge of steam generator materials and these one properties, stressors and operating conditions, like degradation sites and wear mechanisms. The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. (R.P.)

  17. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  18. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  19. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  20. Designing steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Hanak, D.

    1989-01-01

    The existing types, their performance, assets and shortcomings are given for vertical steam generators manufactured by Combustion Engineering and by Westinghouse, for through-flow steam generators with slight overheating of the withdrawn steam manufactured by Babcock, and for horizontally positioned WWER-440 and WWER-1000 steam generators. The steam generator for the WWER-1000 reactors of the Temelin nuclear power plant is dealt with in detail. Its design and structural materials used are given. The procedure for strength calculations of the pressure parts of the steam generator by the finite elements method, the in-service diagnostics system as well as the device for simulating corrosion phenomena in steam generators are described. (E.J.). 6 figs., 26 refs

  1. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  2. Acoustic leak detection of LMFBR steam generator

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo

    1993-01-01

    The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

  3. Implications of Steam Generator Fouling on the Degradation of Material and Thermal Performance

    Science.gov (United States)

    Turner, Carl W.

    Fouling of steam generators has a significant negative impact on the material and thermal performance the steam generators of pressurized water reactors. Corrosion products that originate from various components in the steam cycle of a nuclear power plant get pumped forward with the feed water to steam generators where they deposit on the tube bundle, tube support structure and the tube sheet. Heavy accumulation of deposit within the steam generator has led to some serious operational problems, including loss of thermal performance, under deposit corrosion, steam generator level oscillations, flow accelerated corrosion of carbon steel tube support plates and the failure of steam generator tubes due to high cycle fatigue.

  4. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  5. Transient analysis for total loss of feed water scenario due to postulated feed line breaks in both steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seyun; Kim, Minhee [KHNP CRI, Daejeon (Korea, Republic of)

    2016-10-15

    The total loss of feed water (TLOFW) scenario is a beyond design basis accident (DBA) for nuclear steam supply system (NSSS) but is considered in the safety analysis report (SAR) for the stress analysis of structures of KEPIC class 1 and the hydrogen generation analysis. The postulated single feed line break (FLB) scenario is DBA and is described in chapter 15.2 of SAR. To evaluate the safety impact, the integrity of plant and the coping measures, a transient of total loss of feed water due to the postulated breaks of both feed line is analyzed for OPR1000 with RELAP5 code. To evaluate the safety impact, the integrity of plant and the coping measures, a transient of total loss of feed water due to the postulated breaks of both feed line is analyzed for OPR1000 with RELAP5 code. The calculations show that the operation of safety depressurization system at 1800 seconds is an effective measure to mitigate the core damage due to the uncovery of the core according to the pressurization of primary loop. Through the sensitivity studies, it is presented that the peak cladding temperature is proportional to the break size.

  6. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  7. Optimal sampling period of the digital control system for the nuclear power plant steam generator water level control

    International Nuclear Information System (INIS)

    Hur, Woo Sung; Seong, Poong Hyun

    1995-01-01

    A great effort has been made to improve the nuclear plant control system by use of digital technologies and a long term schedule for the control system upgrade has been prepared with an aim to implementation in the next generation nuclear plants. In case of digital control system, it is important to decide the sampling period for analysis and design of the system, because the performance and the stability of a digital control system depend on the value of the sampling period of the digital control system. There is, however, currently no systematic method used universally for determining the sampling period of the digital control system. Generally, a traditional way to select the sampling frequency is to use 20 to 30 times the bandwidth of the analog control system which has the same system configuration and parameters as the digital one. In this paper, a new method to select the sampling period is suggested which takes into account of the performance as well as the stability of the digital control system. By use of the Irving's model steam generator, the optimal sampling period of an assumptive digital control system for steam generator level control is estimated and is actually verified in the digital control simulation system for Kori-2 nuclear power plant steam generator level control. Consequently, we conclude the optimal sampling period of the digital control system for Kori-2 nuclear power plant steam generator level control is 1 second for all power ranges. 7 figs., 3 tabs., 8 refs. (Author)

  8. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  9. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  10. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  11. Water lancing of Bruce-A Unit 3 and 4 steam generators

    International Nuclear Information System (INIS)

    Puzzuoli, F.V.; Murchie, B.; Allen, S.

    1995-01-01

    During the Bruce-A 1993 Unit 4 and 1994 Unit 3 outages, three water lancing operations were carried out along with chemical cleaning as part of the station boiler refurbishment program. The water lancing activities focused on three boiler areas.. 1) support plates to clean partially or completely blocked broach holes and prevent boiler water level oscillations, 2) hot leg U-bend supports (HLUBS) to remove deposits contributing to boiler tube stress corrosion cracking (SCC) and 3) tube sheets to dislodge sludge piles that potentially threaten boiler tube integrity and to flush out post chemical cleaning insoluble residues. The combination of water lancing and chemical cleaning effectively reduced broach hole blockage from up to 100% to 0-10% or less. As a result, boilers in Units 3 and 4 will operate for some time to come without concerns over water level oscillations. However, deposits remained in most tube support plate land areas. (author)

  12. An algorithm for the determination of emergency process parameters at water-into-sodium leaks in the BN-800 NPP steam generator

    International Nuclear Information System (INIS)

    Poplavsky, V.M.; Baklushin, R.P.

    1990-01-01

    The paper presents calculation relationships for the determination of parameters characterizing a sodium circuit state under water-into-sodium leak emergency conditions (mass of water penetrating into sodium, the leak size, amount of impurities in coolant, the size of expected heat-exchange surface damage). An approximation of some parameters as applied to the BN-800 NPP steam generator is presented. (author). 1 ref., 2 figs

  13. Solar pre-heating of water for steam generation in the friendship textile mill

    International Nuclear Information System (INIS)

    Sid -Ahmed, M.O.; Hussien, T.

    1994-01-01

    The technology of solar water heating is simple and can be used for pre-heating of water entering a boiler. In this paper the economics of solar pre-heating of water was calculated. The calculations were based on the performance and cost of a locally-made flat plate collector, and the performance and fuel consumption of a boiler in a textile mill. The results showed that a collector area of about 800 meter square with initial cost of about LS 5,000,000, could save annually about 130 tons of furnace oil. ( Author )

  14. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  15. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  16. Steam generator of FBR type reactor

    International Nuclear Information System (INIS)

    Hashiguchi, Ko.

    1992-01-01

    Liquid metal (for example, mercury) which is scarcely reactive with metal sodium is contained and cover gases which are scarcely reactive with the liquid metal are filled in a steam generator of an FBR type reactor and it is closed. The heat of primary sodium is transferred to the liquid metal, which is not reactive with sodium, in a primary thermal conduction portion. Since the temperature of the primary thermal conduction portion is high, the density is extremely low. On the other hand, since a second thermal conduction portion is kept at a single phase and the temperature is lower compared with that of the first thermal conduction portion, the density is kept high. since the density difference and gas jetting speed generate a great circulating force to liquid metal passing the opening of a partition plate, heat can be conducted on the side of water without disposing pumps. The steam concentration in the liquid metal is low being in a single phase of steams, corrosion caused from the outside of pipes of the primary thermal conduction pipe is scarcely promoted. Even if sodium leaks should be caused, since the sodium concentration in the liquid metal is extremely low and the reactivity is low, the temperature of the liquid metal is not elevated. (N.H.)

  17. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  18. Hockey-stick steam generator for LMFBR

    International Nuclear Information System (INIS)

    Hallinan, G.J.; Svedlund, P.E.

    1981-01-01

    This paper presents the criteria and evaluation leading to the selection of the Hockey Stick Steam Generator Concept and subsequent development of that concept for LMFBR application. The selection process and development of the Modular Steam Generator (MSG) is discussed, including the extensive test programs that culminated in the manufacture and test of a 35 MW(t) Steam Generator. The design of the CRBRP Steam Generator is described, emphasizing the current status and a review of the critical structural areas. CRBRP steam generator development tests are evaluated, with a discussion of test objectives and rating of the usefulness of test results to the CRBRP prototype design. Manufacturing experience and status of the CRBRP prototype and plant units is covered. The scaleup of the Hockey Stick concept to large commercial plant application is presented, with an evaluation of scaleup limitations, transient effects, and system design implications

  19. Steam-water relative permeability

    Energy Technology Data Exchange (ETDEWEB)

    Ambusso, W.; Satik, C.; Home, R.N. [Stanford Univ., CA (United States)

    1997-12-31

    A set of relative permeability relations for simultaneous flow of steam and water in porous media have been measured in steady state experiments conducted under the conditions that eliminate most errors associated with saturation and pressure measurements. These relations show that the relative permeabilities for steam-water flow in porous media vary approximately linearly with saturation. This departure from the nitrogen/water behavior indicates that there are fundamental differences between steam/water and nitrogen/water flows. The saturations in these experiments were measured by using a high resolution X-ray computer tomography (CT) scanner. In addition the pressure gradients were obtained from the measurements of liquid phase pressure over the portions with flat saturation profiles. These two aspects constitute a major improvement in the experimental method compared to those used in the past. Comparison of the saturation profiles measured by the X-ray CT scanner during the experiments shows a good agreement with those predicted by numerical simulations. To obtain results that are applicable to general flow of steam and water in porous media similar experiments will be conducted at higher temperature and with porous rocks of different wetting characteristics and porosity distribution.

  20. Research on safety of FBR steam generators

    International Nuclear Information System (INIS)

    Tanabe, Hiromi; Himeno, Yoshiaki; Kuroha, Mitsuo.

    1988-01-01

    At the initial stage, the research on ensuring the soundness of plants at the time of the sodium-water reaction due to large leak was a main purpose, but it was elucidated that the sodium-water reaction in steam generators does not threaten the safety of reactors, and the soundness of plants can be ensured even at the time of the conceivable largest leak. Recently, from the viewpoint of improving the economical efficiency of plants, the research has been changed to the elucidation of the behavior of small scale leak. The classification of sodium-water reaction phenomena, the investigation into the cases of accidents in foreign countries, and the setting-up of an accident scenario are described. The research on sodium-water reaction in the world has been carried out for four purposes, that is, to ensure the soundness of secondary systems against large leak accidents, to grasp leak propagation phenomena and to select the design base leak, to develop leak detection system and to learn the method of operation and taking countermeasures at the time of leak accidents. The present status of the research on these items in Japan and foreign countries is reported. Aiming at the practical use of FBRs, as the means of the cost reduction in plant construction, the omission of intermediate system is planned, and double walled tubes may be used for steam generators. (Kako, I.)

  1. Steam generator tube rupture effects on a LOCA

    International Nuclear Information System (INIS)

    LaChance, J.L.

    1979-01-01

    A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

  2. Highly Flexible and Efficient Solar Steam Generation Device.

    Science.gov (United States)

    Chen, Chaoji; Li, Yiju; Song, Jianwei; Yang, Zhi; Kuang, Yudi; Hitz, Emily; Jia, Chao; Gong, Amy; Jiang, Feng; Zhu, J Y; Yang, Bao; Xie, Jia; Hu, Liangbing

    2017-08-01

    Solar steam generation with subsequent steam recondensation has been regarded as one of the most promising techniques to utilize the abundant solar energy and sea water or other unpurified water through water purification, desalination, and distillation. Although tremendous efforts have been dedicated to developing high-efficiency solar steam generation devices, challenges remain in terms of the relatively low efficiency, complicated fabrications, high cost, and inability to scale up. Here, inspired by the water transpiration behavior of trees, the use of carbon nanotube (CNT)-modified flexible wood membrane (F-Wood/CNTs) is demonstrated as a flexible, portable, recyclable, and efficient solar steam generation device for low-cost and scalable solar steam generation applications. Benefitting from the unique structural merits of the F-Wood/CNTs membrane-a black CNT-coated hair-like surface with excellent light absorbability, wood matrix with low thermal conductivity, hierarchical micro- and nanochannels for water pumping and escaping, solar steam generation device based on the F-Wood/CNTs membrane demonstrates a high efficiency of 81% at 10 kW cm -2 , representing one of the highest values ever-reported. The nature-inspired design concept in this study is straightforward and easily scalable, representing one of the most promising solutions for renewable and portable solar energy generation and other related phase-change applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  4. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  5. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  6. Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

    International Nuclear Information System (INIS)

    1980-03-01

    The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

  7. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  8. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  9. In-service chemical diagnostics of WWER-1000 steam generator

    International Nuclear Information System (INIS)

    Cervinka, J. et al.

    1989-01-01

    A chemical diagnostics subsystem is proposed for WWER-1000 steam generators. It consists of two parts. The analytical module serves indirect examination of the effect of the water chemistry of the steam generator secondary side on the structural materials involved. Samples are analyzed for the presence of corrosion-aggressive substances, which can cause or accelerate corrosion damage, and of corrosion products. The quantities measured include electrolytic conductance, pH value, redox potential and oxygen content and concentrations of selected anions. The other part of the chemical diagnostics subsystem provides direct measurement of the degree of salt concentration in the steam generator water by means of microconductivity sensors. Each steam generator should be equipped with three sensors. (Z.M.). 2 figs

  10. The Primary Water Stress Corrosion Cracking Mechanism of Alloy 600 Steam Generator Tubes: Materials Perspective

    International Nuclear Information System (INIS)

    Kim, Youngsuk; Kim, Sungsoo; Kim, Daewhan

    2013-01-01

    The problem is that intergranular (IG) cracking of austenitic Fe-Cr-Ni alloys occurs even in Ar with no corrosion or oxidation of grain boundaries being accompanied. This fact suggests that IG cracking has nothing to do with grain boundary (GB) corrosion or oxidation. This fact cast a doubt about the current notion that applied stresses are required to initiate IG cracking or PWSCC. These facts indicate that PWSCC is closely related to internal factors of materials, not to external factors such as grain boundary oxidation or corrosion or applied stresses. Given that austenitic alloys including Alloy 600 are a kind of solid solution alloys with alloying elements dissolved in the matrix as solutes, ordering of alloying elements of Fe, Cr and Ni occur in Alloy 600 during exposure to reactor operating condition. We suggest that atomic ordering is the main internal factor to govern PWSCC or IG cracking of austenitic Fe-Cr-Ni alloys because lattice contraction due to atomic ordering induces internal stresses which are large enough to cause GB cracking. The aim of this work is to provide experimental evidence for our suggestion. To this end, water quenching (WQ) or air cooling (AC) or furnace cooling (FC) was applied respectively to Alloy 600 after solution treatment at 1095 .deg. C for 0.5h to make Alloy 600 with either disorder (DO) or different degrees of short range order, respectively. Alloy 600 showed lattice contraction upon aging at 400 .deg. C whose extent increased with increasing cooling rate: the water-quenched (WQ) Alloy 600 exhibited the largest amount of lattice contraction than the furnace-cooled (FC) or air-cooled (AC) one. Yonezawa's experiments have indeed shown that the WQ-Alloy 600 with the largest amount of lattice contraction upon aging at 400 .deg. C is the most susceptible to PWSCC when compared to the AC- or FC-Alloy 600 with the lesser amount of lattice contraction. These observations demonstrate, for the first time, that PWSCC of Alloy 600 is

  11. A study on LMFBR steam generator design without tube failure propagation in water leak events

    International Nuclear Information System (INIS)

    Futagami, Satoshi; Hayafune, Hiroki; Fujimura, Ken; Sato, Mitsuru

    2009-01-01

    The major target performance of the SG for commercialized FBR is not only economic performance but also property protection performance. The candidate SG design will be selected at the end of JFY 2010. The straight double wall tube SG is one of the SG candidates for commercialized FBR, and other SG concepts were studied in this paper. In proposing an alternative SG, alternative technological measures with a double wall tube were investigated and included reinforcing the tube against wastage and quick detection of initial tube leaks. Alternative SG concept candidates for preventing tube failure propagation and mitigation of water leak accidents were proposed through a combination of technological measures. The candidates were then comparatively evaluated from the point of view of property protection performance, total weight, technological issues, and so on. A coated wall tube SG and protective wall tube SG were decided on as the alternative SGs because of superior property protection performance and with the technological issues. At the end of JFY 2010, the straight double wall tube SG will be decided upon as the result of R and D activities, and alternative SGs evaluated in feasibility studies. A plan for studying feasibility with the technological issues of the alternative SG was proposed. (author)

  12. Continuous determination of the chloride level in the water of steam generators

    International Nuclear Information System (INIS)

    Deponge, J.; Friconneau, C.; Therond, J.P.

    1974-01-01

    Chloride ions may be continuously and rapidly determined with a silver-silver chloride metal electrode. The sensitive part of the electrode is a pressure compacted homogeneous mixture of silver and silver chloride. Opposed to a reference electrode (of a type used for determining the pH), the couple delivers a potential proportional to the concentration of chloride ions. After describing the principle of the determination, indicating the limitations and care in use to be taken and the reproducibility achieved, the associated transducer and transmitter are described. The transmitter as such is accurate to within about 2% over the entire utilization range. When used as a chloride-meter above 10ppm, the instrument retains its complete accuracy. Under this, the accuracy is obviously affected by the saturation of the transducer and its temperature sensitivity. The determination brackets varies from 10 to 0.1ppm and it can therefore be considered that as the temperature is +10 deg C or less, the accuracy is better than 5% up to 1ppm. Under that, the error increases considerably and can reach +-0.5ppm. If the temperature of the water is effectively +-10 deg C, the accuracy of the determination can drop to +-0.2ppm. Installations of this kind are in use on several nuclear boilers [fr

  13. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  14. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  15. Liquid metal fast breeder reactor steam generator: behaviour of heat exchange tubes in face of a through crack resulting in a contact between sodium and water

    International Nuclear Information System (INIS)

    Quinet, J.L.; Lannou, L.

    1978-01-01

    The results of a survey made Electricite de France on the behaviour of cracked tubes under operating conditions of an industrial steam generator are submitted in this communication. A comparison is made of the tube material: INCOLOY 800, 2 1/4 Cr-1 Mo, 9 Cr-2 Mo land to the initial leak. Finally, a description is given of the self-development process of a water leak into sodium. (author)

  16. Hideout in steam generator tube deposits

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

    1998-05-01

    Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

  17. Draining down of a nuclear steam generating system

    International Nuclear Information System (INIS)

    Jawor, J.C.

    1987-01-01

    The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

  18. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  19. Study group meeting on steam generators for LMFBR's. Summary report

    International Nuclear Information System (INIS)

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks

  20. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  1. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  2. Steam generator tube integrity program. Phase I report

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

    1979-09-01

    The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

  3. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  4. Hydrogen generation from steam reaction with tungsten

    Science.gov (United States)

    Smolik, G. R.; McCarthy, K. A.; Petti, D. A.; Coates, K.

    1998-10-01

    A LOCA in a fusion reactor involving an ingress of steam presents a safety concern due to hydrogen generated from steam reactions with plasma facing components. Hydrogen concentrations must be maintained below explosive levels. To support safety evaluations we have experimentally determined hydrogen generation rates when a tungsten alloy is exposed to steam from 400°C to 1200°C. We studied effects of steam pressure between 2.8 × 10 4 and 8.5 × 10 4 Pa, i.e., (0.28-0.84 atm) and gas velocity between 0.011 and 0.063 m/s. We present relationships for the reaction rates, oxidation phases, and mechanisms associated with the hydrogen generation.

  5. A fault detection and diagnosis in a PWR steam generator

    International Nuclear Information System (INIS)

    Park, Seung Yub

    1991-01-01

    The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

  6. Diesel engine fuel consumption and emission analysis using steam generated non-surfactant water-in-diesel emulsion fuel

    Science.gov (United States)

    Avianto Sugeng, Dhani; Zahari, Mohamad Fathur Hafeezat Mohd; Muhsin Ithnin, Ahmad; Jazair Yahya, Wira

    2017-10-01

    Efforts in making water in diesel emulsion (W/D) with the absence of surfactant have been developed to address the issues of long-term stability and the dependence on surfactants. This paper discusses an alternative formation method of a non-surfactant W/D, e.g. by steam condensation. By injecting steam into a batch of colder diesel fuel, fine water droplets are formed and suspended in the fuel forming an emulsion. The droplets are confirmed to be in the size range of hundreds of nanometers. The emissions of NOx is reduced by a maximum of 71%, whereas the CO and UHC emissions are increased by maximum respectively 180% and a surprising 517%. Not less interesting is the lower BSFC which was measured at a maximum reduction of 18.4%. These results on emission analysis together with the brake specific fuel consumption confirm this method to resemble the combustion behaviour of a conventional emulsion fuel of lower NOx and BSFC, yet higher CO and UHC

  7. The SNR-300 steam generator small leak detection system

    International Nuclear Information System (INIS)

    Dumm, K.

    1984-01-01

    Small leak detection in the SNR-300 steam generator moduls is achieved by hydrogen meters. Development and design of the Nickel membrane - ion getter pump combination are described and sensitivity requests derived. Results of calibration tests by water/steam injections in a sodium loop are presented. The arrangement and interconnection of signals in SNR-300 are given and possibilities for inservice calibrations are discussed, supported by long time operation tests in the KNK-reactor plant. (author)

  8. Steam generator assessment for sustainable power plant operation

    International Nuclear Information System (INIS)

    Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

    2012-09-01

    Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

  9. Sodium-water wastage and reactions program performed by general electric in support of the US. AEC LMFBR steam generator development

    International Nuclear Information System (INIS)

    Greene, D.A.

    1975-01-01

    This paper constitutes an interim report on the sodium-water reaction programs performed, using the GE-SOWAT, GE-SMALL LEAK BEHAVIOR RIG, and GE-PTTR facilities in support of LMFBR steam generator development and its application to the Clinch River Breeder Reactor Plant. Test data from these rigs are presented, including wastage data as a function of water injection rate, sodium temperature, and orifice geometry. Initial results for self-wastage of defects under prototypical conditions, and from proof-of-principle tests of a protected heat transfer tube concept are also presented. An analytical basis for wastage phenomena is suggested. (author)

  10. Steam generator replacement at the Obrigheim nuclear power station

    International Nuclear Information System (INIS)

    Pickel, E.; Schenk, H.; Huemmler, A.

    1984-01-01

    The Obrigheim Nuclear Power Station (KWO) is equipped with a dual-loop pressurized water reactor of 345 MW electric power; it was built by Siemens in the period 1965 to 1968. By the end of 1983, KWO had produced some 35 billion kWh in 109,000 hours of operation. Repeated leaks in the heater tubes of the two steam generators had occurred since 1971. Both steam generators were replaced in the course of the 1983 annual revision. Kraftwerk Union AG (KWU) was commissioned to plant and carry out the replacement work. Despite the leakages the steam generators had been run safely and reliably over a period of 14 years until their replacement. Replacing the steam generators was completed within twelve weeks. In addition to the KWO staff and the supervising crew of KWU, some 400 external fitters were employed on the job at peak work-load periods. For the revision of the whole plant, work on the emergency systems and replacement of the steam generators a maximum number of approx. 900 external fitters were employed in the plant in addition to some 250 members of the plant crew. The exposure dose of the personnel sustained in the course of the steam generator replacement was 690 man-rem, which was clearly below previous estimates. (orig.) [de

  11. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  12. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  13. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  14. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  15. Steam Generator Group Project. Task 6. Channel head decontamination

    Energy Technology Data Exchange (ETDEWEB)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  16. Environmental codes of practice for steam electric power generation

    International Nuclear Information System (INIS)

    1985-03-01

    The Design Phase Code is one of a series of documents being developed for the steam electric power generation industry. This industry includes fossil-fuelled stations (gas, oil and coal-fired boilers), and nuclear-powered stations (CANDU heavy water reactors). In this document, environmental concerns associated with water-related and solid waste activities of steam electric plants are discussed. Design recommendations are presented that will minimize the detrimental environmental effects of once-through cooling water systems, of wastewaters discharged to surface waters and groundwaters, and of solid waste disposal sites. Recommendations are also presented for the design of water-related monitoring systems and programs. Cost estimates associated with the implementation of these recommendations are included. These technical guides for new or modified steam electric stations are the result to consultation with a federal-provincial-industry task force

  17. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Papp, L.

    1995-01-01

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

  18. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

    1995-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  19. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  20. Evaluation of a dryer in a steam generator

    International Nuclear Information System (INIS)

    Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

    1998-01-01

    The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

  1. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  2. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  3. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  4. Downhole steam generator having a downhole oxidant compressor

    Science.gov (United States)

    Fox, Ronald L.

    1983-01-01

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  5. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  6. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1995-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  7. Electropolishing process development for PWR steam generator channel heads

    International Nuclear Information System (INIS)

    Asay, R.H.; Graves, P.; Guastaferro, C.T.; Spalaris, C.N.

    1991-04-01

    A broad range of process parameters was established to smoothen the surface of 309 L weld clad overlay, prototypic of surfaces common is channel heads of replacement PWR [pressurized water reactor] steam generators. Mechanical and electropolishing steps were studied to explore process boundaries, which result in acceptable degree of surface smoothness, without compromising metallurgical properties. Recommended processes and acceptance criteria established in this work, can be applied to electropolish steam generator channel heads. Smooth surfaces are less likely to retain radioactive species, and potentially develop lower radiation fields when these components are placed into service. 7 refs., 11 figs., 12 tabs

  8. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  9. ABB Combustion Engineering approach to steam generator sludge lancing

    Energy Technology Data Exchange (ETDEWEB)

    Estes, G.T. [ABB CE, Chattanooga, TN (United States)

    1994-12-31

    During the normal operation of a recirculating steam generator, insoluble corrosion products, commonly called {open_quotes}sludge,{close_quotes} are formed. Sludge accumulates on the tube sheet, heat transfer tubes, support plates, and other surfaces. It can be expected that corrosion products will continue to build up even with rigid secondary water chemistry controls. This corrosion product buildup directly affects thermal efficiency, resulting in megawatt and pressure loss. Secondary-side corrosion causes an increase in tubes that require plugging or sleeving. More importantly, corrosion product buildup has caused forced outages and steam-generator replacements. One plant has permanently shut down due to steam-generator secondary-side corrosion. This report describes a process for sludge removal.

  10. Low chemical concentrating steam generating cycle

    Science.gov (United States)

    Mangus, James D.

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  11. Numerical investigation of mass transfer in the flow path of the experimental model of the PGV-1500 steam generator's steam receiving section with two steam nozzles

    Science.gov (United States)

    Golibrodo, L. A.; Krutikov, A. A.; Nadinskii, Yu. N.; Nikolaeva, A. V.; Skibin, A. P.; Sotskov, V. V.

    2014-10-01

    The hydrodynamics of working medium in the steam volume model implemented in the experimental setup constructed at the Leipunskii Institute for Physics and Power Engineering was simulated for verifying the procedure of calculating the velocity field in the steam space of steam generators used as part of the reactor plants constructed on the basis of water-cooled water-moderated power-generating reactors (VVER). The numerical calculation was implemented in the environment of the STAR-CCM+ software system with its cross verification in the STAR-CD and ANSYS CFX software systems. The performed numerical investigation served as a basis for substantiating the selection of the computation code and parameters for constructing the computer model of the steam receiving device of the PGV-1500 steam generator experimental model, such as the quantization scheme, turbulence model, and mesh model.

  12. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  13. Fault Diagnosis of Helical Coil Steam Generator Systems of an Integral Pressurized Water Reactor Using Optimal Sensor Selection

    Science.gov (United States)

    Li, Fan; Upadhyaya, Belle R.; Perillo, Sergio R. P.

    2012-04-01

    Fault diagnosis is an important area in nuclear power industry for effective and continuous operation of power plants. Fault diagnosis approaches depend critically on the sensors that measure important process variables. Allocation of these sensors determines the effectiveness of fault diagnostic methods. However, the emphasis of most approaches is primarily on the procedure to perform fault detection and isolation (FDI) given a set of sensors. Little attention has been given to actual allocation of the sensors for achieving efficient FDI performance. This paper presents a graph-based approach as a solution for optimization of sensor selection to ensure fault observability, as well as fault resolution to a maximum possible extent. Principal component analysis (PCA), a multivariate data-driven technique, is used to capture the relationships among the measurements and to characterize by a data hyper-plane. Fault directions for the different fault scenarios are obtained using singular value decomposition of the prediction errors, and fault isolation is then accomplished from new projections on these fault directions. Results of the helical coil steam generator (HCSG) system of the International Reactor Innovative and Secure (IRIS) nuclear reactor demonstrate the proposed FDI approach with optimized sensor selection, and its future application to large industrial systems.

  14. Overview of steam generator tube degradation and integrity issues

    International Nuclear Information System (INIS)

    Diercks, D.R.; Shack, W.J.; Muscara, J.

    1996-10-01

    The degradation of steam generator tubes in pressurized water nuclear reactors continues to be a serious problem. Primary water stress corrosion cracking is commonly observed at the roll transition zone at U-bends, at tube denting locations, and occasionally in plugs and sleeves. Outer-diameter stress corrosion cracking and intergranular attack commonly occur near the tube support plate crevice, near the tube sheet in crevices or under sludge piles, and occasionally in the free span. A particularly troubling recent trend has been the increasing occurrence of circumferential cracking at the RTZ on both the primary and secondary sides. Segmented axial cracking at the tubes support plate crevices is also becoming more common. Despite recent advances in in-service inspection technology, a clear need still exists for quantifying and improving the reliability of in- service inspection methods with respect to the probability of detection of the various types of flaws and their accurate sizing. Improved inspection technology and the increasing occurrence of such degradation modes as circumferential cracking, intergranular attack, and discontinuous axial cracking have led to the formulation of a new performance-based steam generator rule. This new rule would require the development and implementation of a steam generator management program that monitors tube condition against accepted performance criteria to ensure that the tubes perform the required safety function over the next operating cycle. The new steam generator rule will also be applied to severe accident conditions to determine the continued serviceability of a steam generator with degraded tubes in the event of a severe accident. Preliminary analyses are being performed for a hypothetical severe accident scenario to determine whether failure will occur first in the steam generator tubes, which would lead to containment bypass, or instead in the hot leg nozzle or surge line, which would not

  15. A balanced strategy in managing steam generator thermal performance

    International Nuclear Information System (INIS)

    Hu, M. H.; Nelson, P. R.

    2009-01-01

    This paper presents a balanced strategy in managing thermal performance of steam generator designed to deliver rated megawatt thermal (MWt) and megawatt electric (MWe) power without loss with some amount of thermal margin. A steam generator (SG) is a boiling heat exchanger whose thermal performance may degrade because of steam pressure loss. In other words, steam pressure loss is an indicator of thermal performance degradation. Steam pressure loss is mainly a result of either 1) tube scale induced poor boiling or 2) tube plugging historically resulting from tubing corrosion, wear due to flow induced tube vibration or loose parts impact. Thermal performance degradation was historically due to tube plugging but more recently it is due to poor boiling caused by more bad than good constituents of feedwater impurities. The whole SG industry still concentrates solely on maintenance programs towards preventing causes for tube plugging and yet almost no programs on maintaining adequate boiling of fouled tubes. There can be an acceptable amount of tube scale that provides excellent boiling capacity without tubing corrosion, as operational experience has repeatedly demonstrated. Therefore, future maintenance has to come up balanced programs for allocating limited resources in both maintaining good boiling capacity and preventing tube plugging. This paper discusses also thermal performance degradation due to feedwater impurity induced blockage of tube support plate and thus subsequent water level oscillations, and how to mitigate them. This paper provides a predictive management of tube scale for maintaining adequate steam pressure and stable water level without loss in MWt/MWe or recovering from steam pressure loss or water level oscillations. This paper offers a balanced strategy in managing SG thermal performance to fulfill its mission. Such a strategy is even more important in view of the industry trend in pursuing extended power uprate as high as 20 percent

  16. Optimization of perforated distribution plate in steam generator PGV-1000MKO using CFD

    International Nuclear Information System (INIS)

    Volkov, V.Yu.; Golibrodo, L.A.; Krutikov, A.A.; Kudryavtsev, O.V.; Lakhov, D.A.; Nadinskij, Yu.N.; Nikolaeva, A.V.; Skibin, A.P.; Sotskov, V.V.

    2015-01-01

    Design of steam distribution perforated sheet SDPS for PGV-1000MKO was optimized using CFD methods, and guidelines for choosing the design of SDPS perforation were provided. Computational studies for optimized design of SDPS were performed for several characteristic variants of the mass water level in the steam generator and the distribution of the steam load. Recommendations for commissioning tests procedure for the SG were given on the basis of the research results. Processes in the PGV-1000MKO version with the collector equipped with ten steam nozzles were modeled. A comparison of technical parameters of the design with a single steam nozzle and with ten steam nozzles was performed [ru

  17. Water jet behavior in center water jet type supersonic steam injector

    International Nuclear Information System (INIS)

    Kawamoto, Y.; Abe, Y.

    2005-01-01

    Next-generation reactor systems have been under development aiming at simplified system and improvement of safety and credibility. A steam injector has a function of a passive pump without large motor or turbo-machinery, and has been investigated as one of the most important component of the next-generation reactor. Its performance as a pump depends on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. As previous studies of the steam injector, there are studies about formulation of operating characteristic of steam injector and analysis of jet structure in steam injector by Narabayashi etc. And as previous studies of the direct contact condensation, there is the study about the direct contact condensation in steam atmosphere. However the study about the turbulent heat transfer under the great shear stress is not enough investigated. Therefore it is necessary to examine in detail about the operating characteristic of the steam injector. The present paper reports the observation results of the water jet behavior in the super sonic steam injector by using the video camera and the high-speed video camera. And the measuring results of the temperature and the pressure distribution in the steam injector are reported. From observation results by video camera, it is cleared that the water jet is established at the center of the steam injector right after steam supplied and the operation of the steam injector depends on the throat diameter. And from observation results by high-speed video camera, it is supposed that the columned water jet surface is established in the mixing nozzle and the water jet surface movement exists. Furthermore and effect of the non-condensable gas on the steam injector is investigated by measuring the radial temperature distributions in the water jet. From measuring results, it is supposed the more the air included in the steam, the more the temperature fluctuation of both steam and discharge water

  18. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, A.V. Jr.; Orlando, A. DeF.; Magnoli, D.

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  19. Maintenance and repair of LMFBR steam generators. IV. Phenix steam generators Na H2O reaction incident

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    2002-01-01

    In 1982 and 1983, four leaks occurred on the steam generators of Phenix reactor, causing each time minor sodium-water reactions. Besides the short description of the steam generators, this paper describes in detail these incidents and subsequent repair procedures. The first leak occurred after 9 years of of operation when it was no longer expected. It provided experience to the personnel and represented a trial for the procedure. Apart from the check valve the equipment behaved well. Excellent behaviour of the hydrogen detection system is emphasised, meaning sensitivity and high reliability. Its limits are mentioned. They are concerned with response time of several tens of seconds inherent in the sampling system which could be a detrimental factor in the event of a higher leakage flow rate. The advantage of the modular steam generator design in respect to easy location of the faulty module is stressed. This enables rapid action for removing the module from service

  20. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  1. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  2. Development of an acoustic steam generator leak detection system using delay-and-sum beamformer

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka

    2009-01-01

    A new acoustic steam generator leak detection system using delay-and-sum beamformer is proposed. The major advantage of the delay-and-sum beamformer is it could provide information of acoustic source direction. An acoustic source of a sodium-water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the delay-and-sum beamformer could distinguish the acoustic source of the sodium-water reaction from steam generator background noise. In this paper, results from numerical analyses are provided to show fundamental feasibility of the new method. (author)

  3. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  4. Evolution of design of steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Chetal, S.C.; Vaidyanathan

    1997-01-01

    The first sodium cooled reactor was the experimental breeder reactor (EBR-I) in usa which was commissioned in 1951 and was incidentally the first nuclear reactor to generate electrical energy. This was followed by fast breeder reactors in USSR, UK, france, USA, japan, germany and India. The use of sodium as a coolant is due to its low moderation which helps in breeding fissile fuel from fertile materials and also its high heat transfer coefficient at comparatively low velocities. The good heat transfer properties introduce thermal stresses when there are rapid changes in the sodium temperatures. Also sodium has a chemical affinity with air and water. The steam generators for sodium cooled reactors have to allow for these novel conditions and in addition, unlike other components. Choices have to be made whether it is a recirculation type as in most fossil plants or an once through unit, the power rating, shape of the tube (straight, helical, U-tube), materials (Ferritic or austenitic), with free level of sodium or not, sodium on tube side or shell side and so on. With higher pressures and steam temperatures reheating steam after partial expansion in the turbine becomes essential as in conventional turbines. For this purpose the choice of reheating fluid viz sodium or live main steam has to be made. This paper traces the evolution of steam generator designs in the different sodium cooled reactors (chronologically) and the operation experience. 16 figs., 1 tab

  5. Design of jet manipulator for sludge lancing for steam generators

    International Nuclear Information System (INIS)

    Kumar, Kundan; Nathani, D.K.; Kayal, J.N.; Rupani, B.B.

    2006-01-01

    The sludge accumulation in secondary side of mushroom type steam generators of Indian Pressurised Heavy Water Reactors (PHWRs) may lead to loss of thermal efficiency and corrosion. Sludge removal is required to minimise such effects for safe and enhanced operating life of the steam generators. A sludge lancing system has been developed for sludge removal from the secondary side of the steam generators. Jet Manipulator is one of the various modules of the sludge lancing system. The JM consists of three modules namely walker, elevator and nozzle heads. Each module is designed to pass through hand hole, having 180 mm diameter and 100 mm wide gap between steam generator shell and shroud. These three modules are connected to each other by quick connecting type joints and are having their specific functions. The walker crawls by step of single pitch of the tube along the central no-tube lane of the steam generator by taking lateral supports on the nearest tubes. The elevator is capable of lifting the nozzle head to a suitable height required for lancing operation of entire tube sheet of the steam generator. The nozzle head directs the multiple jets along the narrow inter tube lanes having 3 mm width, on both sides of the central no-tube lane. The nozzle can be set to move at different elevations such that the multiple jets will graze along the narrow tube lane to create the sludge lancing action. The provision exists for movement of JM in both directions, i.e. forward and reverse. This paper highlights the objective, design and development, selection of nozzles, qualification and performance evaluation of JM. The manipulator is remotely operable by compressed air in the forward and reverse direction in the central no-tube lane to position the nozzle head in the horizontal direction. (author)

  6. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  7. A study on the steam generator data base and the evaluation of chemical environment

    International Nuclear Information System (INIS)

    Yang, Kyung Rin; Yoo, Je Hyoo; Lee, Eun He; Hong, Kwang Pum

    1990-01-01

    In order to make steam generator data base, the basic plant information and water quality control data on the steam generators of the PWR nuclear power plant operating in the world have been collected by EPRI. In this project, the basic information and water quality control data of the domestic PWR nuclear power plants were collected to make steam generator data base on the basic of the EPRI format table, and the computerization of them was performed. Also, the technical evaluation of chemical environments on steam generator of the Kori 2 plant chemists. Workers and researchers working at the research institute and universities and so on. Especially, it is able to be used as a basic plant information in order to develop an artificial intellegence development system in the field on the technical development of the chemical environment. The scope and content of the project are following. The data base on the basic information data in domestic PWR plant. The steam generator data base on water quality control data. The evaluation on the chemical environment in the steam generators of the Kori 2 plant. From previous data, it is concluded as follows. The basic plant information on the domestic PWR power plant were computerized. The steam generator data base were made on the basis of EPRI format table. The chemical environment of the internal steam generators could be estimated from the analytical evaluation of water quality control data of the steam generator blowdown. (author)

  8. Program for the development of design data: LMFBR steam generator materials

    Energy Technology Data Exchange (ETDEWEB)

    None

    1976-01-01

    Progress in fiscal year 1976 is reported for two tasks in the LMFBR steam generator materials development program. The primary objective of Task 18 is characterization of materials, mainly 2-1/4 Cr-1 Mo and austenitic stainless steels, to assure that satisfactory materials compatibility is achieved with LMFBR steam generator environments. Studies described include: the kinetics and magnitude of decarburization of 2-1/4 Cr-1 Mo in high temperature liquid sodium; decarburization effects on mechanical properties; stress corrosion susceptibility of 2-1/4 Cr-1 Mo in water/steam environments of LMFBR steam generators; and stainless steel mechanical properties within a carburizing sodium environment at high temperatures. In addition, two activities are in progress that directly support LMFBR steam generator design and fabrication. Under Subtask E, General Electric heads the working committee on steam generator materials for the Nuclear Systems Materials Handbook. Subtask F, an experimental effort, is investigating thermal degradation effects produced by particulate deposition (in sodium) on heat transfer surfaces. The Steam Generator Materials Qualification Task (Task 10-G) was initiated in support of the development of materials and processes used in Clinch River Breeder Reactor steam generators. The topics discussed are: LMFBR steam generator tubing; LMFBR steam generator tubesheet forgings (characterization of VAR/ESR melted 2-1/4 Cr-1 Mo); friction, wear and self-welding; nondestructive examination development; water chemistry studies; and transition joint development.

  9. Radiological protection for the ANGRA 1 steam generator replacement outage

    International Nuclear Information System (INIS)

    Oliveira, Magno Jose de; Amaral, Marcos Antonio do; Minelli, Edson; Ferreira, William Alves

    2009-01-01

    The Angra 1 Nuclear Power Plant (NPP) is a Westinghouse two-loop plant with net output before its 1P16 Outage of 632 MWe, with the Old Steam Generators (OSG) type model D3, which were replaced by two new Steam Generators with feed water-ring system. Localized in Angra dos Reis, Rio de Janeiro - Brazil, Angra 1 started in commercial operation in 1985 and, from the beginning problems related to corrosion have appeared in the Inconel 600 alloy of the tubes. The corrosion problems indicated the necessity for a strong control of the tubes thicknesses and, after a time, the ELETRONUCLEAR decided to replace the OSG. In 2009, ELETRONUCLEAR initiated in January 24, the actions for the Steam Generators Replacement - SGR. During the SGR process, several controls were applied in field, which made possible to have no radiological accidents, no dose limits exceeded, and permitted to achieve a very good result in terms of Collective Dose. This paper describes the radiological controls applied for the Angra 1 Steam Generator Replacement Outage, the radiological protection team sizing and distribution and the obtained results. (author)

  10. Work plan for steam generator leak detector tests in CCTL

    International Nuclear Information System (INIS)

    1973-01-01

    This work plan outlines a test program on devices for the detection of water to sodium leaks in an LMFBR steam generator, to be carried out in the Core Component Test Loop (CCTL) at the Argonne National Laboratory. The objective of these tests is to develop the data on the performance characteristics of leak detectors which will be applicable to the design of reliable leak detection systems for large scale LMFBR plants, with particular attention to the needs and requirements of the Demonstration Plants. In doing this, water will be injected into sodium in the CCTL in controlled quantities and at rates which it is considered necessary to detect in LMFBR steam generators. The experiments will be planned to establish the performance and limitations of the leak detection devices, and in order to furnish data applicable to the design of the leak detection systems of the LMFBR Steam Generators, will include an analysis to determine the scaling factors needed to translate the results of the CCTL tests to meaningful predictions on leak detection system behavior in large steam generators

  11. Mushrooms as Efficient Solar Steam-Generation Devices.

    Science.gov (United States)

    Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

    2017-07-01

    Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. Preventive and corrective actions for tube degradation and new steam generator design concept

    International Nuclear Information System (INIS)

    Tsuge, A.; Hirano, H.; Sato, M.; Takamatsu, H.

    2004-01-01

    This paper describes the updated comprehensive overview on, (1) Tube degradation experiences through twenty three years operation of PWR Steam Generators in Japan. (2) Corrective and preventive techniques for tube repair operations, non-destructive examinations, and up-graded water chemistry control. (3) Strategy on the option of Steam Generator replacement. (4) Up-graded design features of Mitsubishi Steam Generator based on the long term operating experiences. (author)

  13. Solar steam generation by heat localization.

    Science.gov (United States)

    Ghasemi, Hadi; Ni, George; Marconnet, Amy Marie; Loomis, James; Yerci, Selcuk; Miljkovic, Nenad; Chen, Gang

    2014-07-21

    Currently, steam generation using solar energy is based on heating bulk liquid to high temperatures. This approach requires either costly high optical concentrations leading to heat loss by the hot bulk liquid and heated surfaces or vacuum. New solar receiver concepts such as porous volumetric receivers or nanofluids have been proposed to decrease these losses. Here we report development of an approach and corresponding material structure for solar steam generation while maintaining low optical concentration and keeping the bulk liquid at low temperature with no vacuum. We achieve solar thermal efficiency up to 85% at only 10 kW m(-2). This high performance results from four structure characteristics: absorbing in the solar spectrum, thermally insulating, hydrophilic and interconnected pores. The structure concentrates thermal energy and fluid flow where needed for phase change and minimizes dissipated energy. This new structure provides a novel approach to harvesting solar energy for a broad range of phase-change applications.

  14. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)

  15. A steam generator maintenance and repair robot

    International Nuclear Information System (INIS)

    Eccleston, M.J.

    1987-01-01

    A robot is described which allows the maintenance and repair of Model 44 and 51 steam generators with minimum operator received dose. The manipulator loads itself into the steam generator channel head through the manway, and locks itself to the tube plate, from where it can reach out to accept tools and inspection equipment. At no stage in the operation of the robot does the operator have to break the plane of the manway or stand in the direct shine path from the tube plate. The robot design is based on a manipulator successfully developed for use throughout the British nuclear industry. At the time of writing five such manipulators were in manufacture for applications in fuel element remote handling and fuel reprocessing plant repair. Proposals are being considered for further applications in reactor decommissioning, underwater fuel handling and general remote maintenance

  16. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  17. EP 1000 steam generator tube rupture analyses

    International Nuclear Information System (INIS)

    Saiu, G.; Frogheri, M.; Schulz, T.L.

    2001-01-01

    European electrical utility organizations together with Westinghouse and Ansaldo are participating in a program to utilize the Westinghouse passive nuclear plant technology to develop a plant which meets the European Utility Requirements (EUR) and is expected to be licensable in Europe. The program was initiated in 1994 and the plant is designated EP1000. The EP1000 design is notable for simplicity that comes from a reliance on passive safety systems to enhance plant safety. The use of passive safety systems has provided significant and measurable improvements in plant simplification, safety, reliability, investment protection and plant costs. These systems use only natural forces such as gravity, natural circulation, and compressed gas to provide the driving forces for the systems to adequately cool the reactor core following an initiating event. The EP1000 builds up on the Westinghouse passive nuclear plant technology to enhance plant safety and meet European Utility Requirements and specific European National Safety Criteria. This paper summarizes the main results of the Steam Generator Tube Rupture (SGTR) analysis activity, performed in Phase 2B of the European Passive Plant Program. The purpose of the study is to provide evidence that the passive safety system performance provides a significant improvement in terms of safety, providing significant margins to steam generator overfilling and reducing the need for operator actions. The behavior of the EP1000 plant following SGTR accidents has been analyzed by means of the RELAP5/Mod3.2 code. Sensitivity cases were performed, to address the impact of varying the number of steam generator tubes that rupture, and the potential adverse interactions that could result from operation of control systems (i.e., Chemical and Volume Control System, Startup Feedwater). Analyses have also been performed to define and verify improved protection system logic to avoid possible steam generator safety valve challenges both in the

  18. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  19. U-tube steam generator predictions

    International Nuclear Information System (INIS)

    Hassan, Y.A.; Kalyanasundaram, M.

    1991-01-01

    This paper reports on the development of a RELAP5/MOD2 computer code model for a Model Boiler-2 U-tube steam generator (UTSG) to predict the thermal-hydraulic response of a UTSG during steady-state operation and for a loss-of-feedwater (LOF) transient. Steady-state conditions calculated by RELAP5 are compared with the measured data. The calculated heat transfer from the primary to the secondary side of the steam generator is found to be underpredicted by 30%. The heat transfer correlations used in existing thermal-hydraulic codes are developed for flow inside individual tubes and not for flow around tube bundles. Consequently, the secondary convective heat transfer is not accurately predicted by the codes. A revised version of the RELAP5 code with modified heat transfer correlations reasonably predicts the primary to the secondary heat transfer in bundle environments. Improved heat fluxes and heat transfer coefficients are obtained during steady-state and LOF accident transients. Steady-state behavior of the Semiscale MOD-2C steam generator is also computed with both the original and the revised versions of the code. Good agreement is achieved between the predictions and the test data when the modified heat transfer correlations are utilized

  20. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  1. Highly purified water production technology. The influence of water purity on steam quality

    International Nuclear Information System (INIS)

    Ganter, J.

    1975-01-01

    The fundamental question related to high-pressure steam generation, intended for powering steam turbines, concerns steam production conditions based on constant quality standards. The characteristics of water (salinity, silica concentration) are indicated for a given steam quality as a function of the pressure. Two processes for the purification of feedwater for high pressure boilers are described: a treatment using precoated cellulose or resin filters and a treatment using mixed-bed ion exchangers. When ultrapure water is required, the demineralized water is filtred using microfiltration and ultrafiltration processes [fr

  2. Leak suppression at steam generator man-, hand-, and eyeholes

    International Nuclear Information System (INIS)

    Sylvain, C.; Sutz, P.; Gemma, A.

    1988-01-01

    Plant unavailability associated with primary and secondary holes is approximately the same as that caused by steam generator tube defects, i.e., 0.5%. Problems encountered with steam generator man-, hand-, and eyeholes during plant operation have led Electricite de France (EdF) and Framatome to improve hole seal design and to develop robots for closing and cleaning them. The data base available in France in this field on some 150 steam generators in 900- and 1300-MW(electric) pressurized water reactors (the equivalent of 300 reactor-yr of operation) has been the base of the developments described in this paper. Incidents occurring in operation primarily concern had-and inspection holes located on the steam generator's secondary side. They include four kinds: (1) leakage detected in operation, requiring forced outages, (2) leakage detected during plant restart after a scheduled shutdown and resulting in a restart delay, (3) pitting of seal mating surfaces, not inducing any leakage but jeopardizing subsequent compliance and requiring difficult and costly repairs, and (4) seizing of screws or bolts. New primary and secondary hole stud tightening and maintenance machines help to improve the efficiency of the in-service closing operations. They provide savings of up to 80% on labor, duration of operations, and exposure

  3. Corrosion and Rupture of Steam Generator Tubings in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-15

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

  4. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  5. SWAAM-code development and verification and application to steam generator designs

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes which were developed by Argonne National Laboratory to analyze the effects of sodium-water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The paper discusses the theoretical foundations and numerical treatments on which the codes are based, followed by a description of code capabilities and limitations, verification of the codes and applications to steam generator and IHTS designs. 25 refs., 14 figs

  6. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  7. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  8. Analysis of fast reactor steam generator performance

    International Nuclear Information System (INIS)

    Hulme, G.; Curzon, A.F.

    1992-01-01

    A computer model for the prediction of flow and temperature fields within a fast reactor steam generator unit is described. The model combines a commercially available computational fluid dynamics (CFD) solver (PHOENICS) with a steam-tube calculation and provides solutions for the fully coupled flow and temperature fields on both the shell side and the tube side. The model includes the inlet and outlet headers and the bottom end stagnant zone. It also accounts for the effects of support grids and edge-gaps. Two and three dimensional and transient calculations have been performed for both straight tube and J-tube units. Examples of the application of the model are presented. (7 figures) (Author)

  9. Steam quality determination by self-tracers present in the BOP blowdown water and steam

    International Nuclear Information System (INIS)

    Rodriguez Ivanna; Chocron Mauricio; Miceli Fiorella; Saucedo, Ramona

    2012-09-01

    Steam quality determination (the ratio between steam mass flow rate and the sum of steam and liquid water mass flow rate) or its reciprocal named moisture carryover, is a magnitude of importance in fossil fired and nuclear power plants as well. This is due to that, the steam quality participates in the determination of the power transferred from the primary to the secondary circuit (ASME PTC, Gross Heat Input) and the performance of the secondary circuit, in the efficiency of the liquid separators located in the dome of the recirculating type steam generators and finally because the drops carryover implies mechanical wear in the turbine blades and transport of impurities as well. It is after the above mentioned reasons, that several standardized procedures exist (ASTM) and international institutions devoted to the properties of water and steam and applications in power plants release recommendations on the steam quality (IAPWS). Even though, the measurement is still a subject of new publications (Thomas et al., NPC10). In general, the determination methods make use of the addition of a tracer, stable alkaline element or isotope, which has to be later quantified by an analytical or radiochemical technique. It also means keeping the BOP under specified conditions during the test. Chemicals dosing of is not always accepted considering that ions used as tracers concentrate in the steam generator media and modify the water chemistry conditions. This is more pronounced in old devices with presence of fouling and sludge piles on the tube sheet. In the present work a technique based on the concentration of the ions currently existing in the cycle: Blowdown Water (BDW) and condensate (MSR-MSC) of the main steam used as heating fluid in the Moisture Separator Reheater (MSR). The latter ensures a total representative sample of the two phase stream, unlike sampling in the main steam sampling line. Those ion concentrations participate in the calculation of the steam quality. To

  10. Passive vibro-acoustic detection of a sodium-water reaction in a steam generator of a sodium-cooled fast neutrons nuclear reactor by beam forming

    International Nuclear Information System (INIS)

    Moriot, Jeremy

    2013-01-01

    This thesis deals with a new method to detect a sodium-water reaction in a steam generator of a fast sodium-cooled nuclear reactor. More precisely, the objective is to detect a micro-leak of water (flow ≤ 1 g/s) in less than 10 seconds by measuring the external shell vibrations of the component. The strong background noise in operation makes impossible the use of a detection system based on a threshold overrun. A beam forming method applied to vibrations measured by a linear array of accelerometers is developed in this thesis to increase the signal-to-noise ratio and to detect and locate the leak in the steam generator. A numerical study is first realized. Two models are developed in order to simulate the signals measured by the accelerometers of the array. The performances of the beam forming are then studied in function of several parameters, such as the source location and frequency, the damping factor, the background noise considered. The first model consists in an infinite plate in contact with a heavy fluid, excited by an acoustic monopole located in this fluid. Analyzing the transverse displacements in the wavenumber domain is useful to establish a criterion to sample correctly the vibration field of the plate. A second model, more representative of the system is also proposed. In this model, an elastic infinite cylindrical shell, filled with a heavy fluid is considered. The finite dimensions in the radial and circumferential directions lead to a modal behavior of the system which impacts the beam forming. Finally, the method is tested on an experimental mock-up which consists in a cylindrical pipe made in stainless steel and filled with water connected to hydraulic circuit. The water flow speed can be controlled by varying the speed of the pump. The acoustic source is generated by a hydro-phone. The performances of the beam forming are studied for different water flow speeds and different amplitude and frequencies of the source. (author) [fr

  11. Thermal-hydraulic experiments for the PCHE type steam generator

    International Nuclear Information System (INIS)

    Shin, C. W.; No, H. C.

    2015-01-01

    Printed circuit heat exchanger (PCHE) manufactured by HEATRIC is a compact type of the mini-channel heat exchanger. The PCHE is manufactured by diffusion bonding of the chemically-etched plates, and has high heat transfer rate due to a large surface. Therefore, the size of heat exchanger can be reduced by 1/5 - 1/6 and PCHE can be operated under high pressure, high temperature and multi-phase flow. Under such merits, it is used as heat exchanger with various purposes of gas cycle and water cycle. Recently, it is newly suggested as an application of a steam generator. IRIS of MIT and FASES of KAIST conceptually adopted PCHE as a steam generator. When using boiling condition of micro-channel, flow instability is one of the critical issues. Instability may cause unstable mass flow rate, sudden temperature change and system control failure. However instability tests of micro channels using water are very limited because the previous studies were focused on a single tube or other fluid instead of water. In KAIST, we construct the test facility to study the thermal hydraulics and fluid dynamics of the heat exchanger, especially occurrence of instability. By inducing the pressure drop of inlet water, amplitude of oscillation declined by 90%. Finally, the throttling effect was experimentally confirmed that PCHE could be utilized as a steam generator

  12. Improvements in the simulation of a main steam line break with steam generator tube rupture

    Science.gov (United States)

    Gallardo, Sergio; Querol, Andrea; Verdú, Gumersindo

    2014-06-01

    The result of simultaneous Main Steam Line Break (MSLB) and a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR) is a depressurization in the secondary and primary system because both systems are connected through the SGTR. The OECD/NEA ROSA-2 Test 5 performed in the Large Scale Test Facility (LSTF) reproduces these simultaneous breaks in a Pressurized Water Reactor (PWR). A simulation of this Test 5 was made with the thermal-hydraulic code TRACE5. Some discrepancies found, such as an underestimation of SG-A secondary pressure during the depressurization and overestimation of the primary pressure drop after the first Power Operated Relief Valve (PORV) opening can be improved increasing the nodalization of the Upper Head in the pressure vessel and meeting the actual fluid conditions of Upper Head during the transient.

  13. SGTR Project: Separate Effect Studies for Vertical Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Peyres, V.; Polo, J.; Herranz, L. E.

    2003-07-01

    The SGTR project has been carried out within the fifth EURATOM Framework Programme (Contract No FIKS-CT-1999-0007). Its main objective was to provide an experimental database and to develop and/or verify models to support definition of accident management measures in the hypothetical case of a Steam Generator tube Rupture (SGTR) sequence. The project addressed both vertical and horizontal steam generator designs. This report summarises the main results obtained in the intermediate scale experimentation that addressed Western type steam generators. The specific goal of this test programme was to investigate aerosol retention in the break stage of the secondary side of a water-empty steam generator. The test matrix consisted of 12 tests that explored the influence of variables such as break type and orientation and inlet gas flow rate. This work was performed in the PECA facility of the Laboratory for Analysis of Safety Systems (LASS). Aerosol retention at the break stage of a dry steam generator was observed to be low and non-uniform. Neither break type nor orientation affected results significantly whenever gas flowrates exceeded about 100 kg/h. However, deposition patterns guillotine breaks and fish mouth ones showed remarkable differences. For flowrates above 100 kg/hm the higher the gas flow velocity, the lower the total mass depleted on tube bundle surfaces; however, at lower flowrates this trend was not maintained. An attempt to measure gas injection velocity at the break exit by Particle Image Velocity (PIV) was done but data were highly uncertain. (Author) 2 refs.

  14. Multifrequency eddy current testing of helical tubes of steam generators

    International Nuclear Information System (INIS)

    Pigeon, M.; David, B.

    1983-06-01

    In the event of a water-sodium reaction in a steam-generator of a fast breeder reactor, it is necessary to test the tubes close to the leak to evaluate the damage. In SUPERPHENIX, the tubes are about 100m long and are coiled on a dead body. This report describes the equipment and the technic to test such tubes with multifrequency eddy current technics [fr

  15. Steam generator replacement from ALARA aspects

    International Nuclear Information System (INIS)

    Terry, I.; Breznik, B.

    2003-01-01

    This paper is going to consider radiological related parameters important for steam generator replacement (SGR) implementation. These parameters are identified as ALARA related parameters, owner-contractor relationship, planning, health physics with logistic services, and time required for the replacement. ALARA related parameters such as source or initial dose rate and plant system configuration define the initial conditions for the planning. There is room to optimise work planning. managerial procedures and also the staff during the implementation phase. The overview of these general considerations is based on the following background: using internationally available data and the experience of one of the vendors, i.e. Siemens-Framatome, and management experience of SG replacement which took place at Krsko NPP in the spring of 2000. Generally plant decisions on maintenance or repair procedures under radiation conditions take into account ALARA considerations. But in the main it is difficult to adjudge the results of an ALARA study, usually in the form of a collective dose estimate, because a comparison standard is missing. That is, very often the planned work is of a one-off nature so comparisons are not possible or the scopes are not the same. In such a case the collective doses for other types of work are looked at and a qualitative evaluation is made. In the case of steam generator replacement this is not the case. Over years of steam generator replacements world-wide a standard has been developed gradually. The first part of the following displays an overview of SGR and sets the Krsko SGR in perspective by applying dose analysis. The second part concentrates on the Krsko SGR itself and its ALARA aspects. (authors)

  16. Steam generator of the forced circulation type

    International Nuclear Information System (INIS)

    Forestier, Jean; Leblanc, Bernard; Monteil, Marcel; Monteil, Pierre

    1977-01-01

    The steam generator described is of the forced circulation single passage type comprising an outer casing including a vertical generally cylindrical side ring, an internal skirt coaxial with the outer casing, the bottom of this skirt having a free edge separated from a bottom end closing the outer casing, a central tube plate extending horizontally near a top end, in opposition to the bottom end, a peripheral tube plate, parallel to the central plate and located in the annular space under this central plate, a bundle of J shaped tubes [fr

  17. Perspective of the Westinghouse steam generator secondary side maintenance approach

    International Nuclear Information System (INIS)

    Ramaley, D.

    2012-01-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  18. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  19. North Anna Power Station - Unit 1: Overview of steam generator replacement project activities

    International Nuclear Information System (INIS)

    Gettler, M.W.; Bayer, R.K.; Lippard, D.W.

    1993-01-01

    The original steam generators at Virginia Electric and Power Company's (Virginia Power) North Anna Power Station (NAPS) Unit 1 have experienced corrosion-related degradation that require periodic inspection and plugging of steam generator tubes to ensure their continued safe and reliable operation. Despite improvements in secondary water chemistry, continued tube degradation in the steam generators necessitated the removal from service of approximately 20.3 percent of the tubes by plugging, (18.6, 17.3, and 25.1 for steam generators A, B, and C, respectively). Additionally, the unit power was limited to 95 % during, its last cycle of operation. Projections of industry and Virginia Power experience indicated the possibility of mid-cycle inspections and reductions in unit power. Therefore, economic considerations led to the decision to repair the steam generators (i.e., replace the steam generator lower assemblies). Three new Model 51F Steam Generator lower assembly units were ordered from Westinghouse. Virginia Power contracted Bechtel Power Corporation to provide the engineering and construction support to repair the Unit 1 steam generators. On January 4, 1993, after an extended coastdown period, North Anna Unit 1 was brought off-line and the 110 day (breaker-to-breaker) Steam Generator Replacement Project (SGRP) outage began. As of this paper, the outage is still in progress

  20. Disposal and handling of nuclear steam generator chemical cleaning wastes

    International Nuclear Information System (INIS)

    Larrick, A.P.; Schneidmiller, D.

    1978-01-01

    A large number of pressurized water nuclear reactor electrical generating plants have experienced a corrosion-related problem with their steam generators known as denting. Denting is a mechanical deformation of the steam generator tubes that occurs at the tube support plates. Corrosion of the tube support plates occurs within the annuli through which the tubes pass and the resulting corrosion oxides, which are larger in volume than the original metal, compress and deform the tubes. In some cases, the induced stresses have been severe enough to cause tube and/or support cracking. The problem was so severe at the Turkey Point and Surrey plants that the tubing is being replaced. For less severe cases, chemical cleaning of the oxides, and other materials which deposit in the annuli from the water, is being considered. A Department of Energy-sponsored program was conducted by Consolidated Edison Co. of New York which identified several suitable cleaning solvents and led to in-plant chemical cleaning pilot demonstrations in the Indian Point Unit 1 steam generators. Current programs to improve the technology are being conducted by the Electric Power Research Institute, and the three PWR NSSS vendors with the assistance of numerous consultants, vendors, and laboratories. These programs are expected to result in more effective, less corrosive solvents. However, after a chemical cleaning is conducted, a large problem still remains- that of disposing of the spent wastes. The paper summarizes some of the methods currently available for handling and disposal of the wastes

  1. Steam generator secondary side chemical cleaning at Gentilly-2

    International Nuclear Information System (INIS)

    Plante, S.

    2006-01-01

    After more than 20 years of operation, the secondary side of the four steam generators at Gentilly-2 were chemically cleaned during the 2005 annual outage. The FRAMATOME ANP high temperature cleaning process used to remove magnetite loading involved stepwise injection of solvent with PHT temperature in the range 160 o C to 175 o C. The heat required to maintain the PHT temperature was provided by the operation of the main PHT pumps and the reactor core residual heat. The temperature control was accomplished by the shutdown cooling system heat exchangers. A total of 1280 kg of magnetite was removed from the four steam generators. A copper-cleaning step was applied after the iron step. The PHT has been cooled down and the steam generators drained to temporary tanks and dried in preparation of the copper step. The process has been applied at room temperature, two boilers at a time. The solvent removed a total of 116 kg of copper. During the iron step, steam flow to the feedwater tank chemically contaminate the Balance Of Plant (BOP) systems. The isolation of this path should have been part of the G2 procedures. Around 700 m3 of water had to be drained to interim storage tanks for subsequent resin treatment before disposal. Visual inspection of BO1 tubesheet and first support plate showed clean surfaces without measurable sludge pile. Upper support plates visual inspection of BO4 revealed that broach holes blockage reported in 2000 is still present in peripheral area. Following the plant restart, the medium range level measurement instability observed since several years for BO3 was no more present. As anticipated, it also has been observed that the medium and wide range level measurements have shifted down as a result of downcomer flow increase after the cleaning. The cleaning objectives were achieved regarding the fouling reduction on the steam generators secondary side but broach holes blockage of the upper support plate is still present in periphery. (author)

  2. Steam explosions in light water reactors

    International Nuclear Information System (INIS)

    1981-01-01

    The report deals with a postulated accident caused by molten fuel falling into the lower plenum of the containment of a reactor. The analysis which is presented in the report shows that the thermal energy released in the resulting steam explosion is not enough to destroy the pressure vessel or the containment. The report was prepared for the Swedish Governmental Committee on steam explosion in light water reactors. It includes statements issued by internationally well-known specialists. (G.B.)

  3. Recent technology for nuclear steam turbine-generator units

    International Nuclear Information System (INIS)

    Moriya, Shin-ichi; Kuwashima, Hidesumi; Ueno, Takeshi; Ooi, Masao

    1988-01-01

    As the next nuclear power plants subsequent to the present 1,100 MWe plants, the technical development of ABWRs was completed, and the plan for constructing the actual plants is advanced. As for the steam turbine and generator facilities of 1,350 MWe output applied to these plants, the TC6F-52 type steam turbines using 52 in long blades, moisture separation heaters, butterfly type intermediate valves, feed heater drain pumping-up system and other new technologies for increasing the capacity and improving the thermal efficiency were adopted. In this paper, the outline of the main technologies of those and the state of examination when those are applied to the actual plants are described. As to the technical fields of the steam turbine system for ABWRs, the improvement of the total technologies of the plants was promoted, aiming at the good economical efficiency, reliability and thermal efficiency of the whole facilities, not only the main turbines. The basic specification of the steam turbine facilities for 50 Hz ABWR plants and the main new technologies applied to the turbines are shown. The development of 52 in long last stage blades, the development of the analysis program for the coupled vibration of the large rotor system, the development of moisture separation heaters, the turbine control system, condensate and feed water system, and the generators are described. (Kako, I.)

  4. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  5. Heysham II/Torness AGR steam generator

    International Nuclear Information System (INIS)

    Charcharos, A.N.; Wood, M.B.; Glasgow, J.R.

    1988-01-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  6. Remotely installed steam generator nozzle dam system

    International Nuclear Information System (INIS)

    Mc Donald, F.X.; Weisel, E.M.; Schukei, G.E.

    1990-01-01

    This patent describes a method for remotely installing a dam unit in a nozzle or a nuclear steam generator head, the head including a manway. It comprises: mounting an articulated manipulator to an internal surface of the head, the manipulator having a free end which carries a jaw member; positioning the manipulator so that the jaw member is adjacent the manway and substantially on the manway axis; passing a first dam segment through the manway and attaching the jaw member to the first segment; positioning the manipulator so that the jaw member holds the first dam segment on one side of the manway axis; passing a second dam segment through the manway into engagement with the first dam segment to form a dam subassembly; translating the manipulator through the head until the dam subassembly is adjacent the nozzle; advancing the jaw member toward the nozzle until the cam subassembly is positioned substantially at the desired location of the dam unit with respect to the nozzle; and deploying the manipulator to install dam support structure between the dam subassembly and the steam generator, thereby forming an installed dam unit

  7. Repair technology for steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

  8. Repair technology for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

  9. Simulation of the Thermal Hydraulic Processes in the Horizontal Steam Generator with the Use of the Different Interfacial Friction Correlations

    International Nuclear Information System (INIS)

    Melikhov, V.; Melikhov, O.; Parfenov, Y.; Nerovnov, A.

    2011-01-01

    The horizontal steam generator (SG) is one of specific features of Russian-type pressurized water reactors (VVERs). The main advantages of horizontal steam generator are connected with low steam loads on evaporation surface, simple separation scheme and high circulation ratio. The complex three-dimensional steam-water flows in the steam generator vessel influence significantly the processes of the steam separation, distribution, and deposition of the soluble and non soluble impurities and determine the efficiency and reliability of the steam generator operation. The 3D code for simulation of the three-dimensional steam-water flows in the steam generator could be effective tool for design and optimization of the horizontal steam generator. The results of the code calculations are determined mainly by the set of the correlations describing interaction of the steam-water mixture with the inner constructions of the SG and interfacial friction. The results obtained by 3D code STEG with the usage of the different interfacial friction correlations are presented and discussed in the paper. These results are compared with the experimental ones obtained at the experimental test facility PGV-1500 constructed for investigation of the processes in the horizontal steam generator

  10. Mathematical modeling of a steam generator for sensor fault detection

    International Nuclear Information System (INIS)

    Prock, J.

    1988-01-01

    A dynamic model for a nuclear power plant steam generator (vertical, preheated, U-tube recirculation-type) is formulated as a sixth-order nonlinear system. The model integrates nodal mass and energy balances for the primary water, the U-tube metal and the secondary water and steam. The downcomer flow is determined by a static balance of momentum. The mathematical system is solved using transient input data from the Philippsburg 2 (FRG) nuclear power plant. The results of the calculation are compared with actual measured values. The proposed model provides a low-cost tool for the automatic control and simulation of the steam generating process. The ''parity-space'' algorithm is used to demonstrate the applicability of the mathematical model for sensor fault detection and identification purposes. This technique provides a powerful means of generating temporal analytical redundancy between sensor signals. It demonstrates good detection rates of sensor errors using relatively few steps of scanning time and allows the reconfiguration of faulty signals. (author)

  11. Future development LMFBR-steam generators SNR2

    International Nuclear Information System (INIS)

    Essebaggers, J.; Pors, J.G.

    1975-01-01

    The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

  12. Analysis of multiple-tube ruptures in both steam generators for the Three Mile Island-1 pressurized water reactor

    International Nuclear Information System (INIS)

    Nassersharif, B.

    1985-01-01

    The operator guidelines were followed for both transients described. Both transients resulted in SG overfill and the tube-rupture flow did not terminate in either transient. The following statements can be deducted from the results of the calculations: the tube-rupture flow could not be stopped for either case during 2600 s (43 min) of transient time; each accident scenario resulted in SG overfill; both SGs overfilled by 1600 s (27 min) and 1800 s (30 min) for Cases 1 and 2, respectively; conditions for isolation of the SGs were not reached; and core subcooling was not lost in either case but the upper head was voided in Case 2. Comparison of the cooldown rates in the two cases after 1200 s (20 min) shows that these rates are equal (i.e., restart of the RCPs did not change the primary-system cooldown rate). However, in Case 2, a steam bubble was formed in the upper head, which did not disappear during the simulated time. One of the immediate actions in the guidelines was to fill both SGs to 95% level. This step was almost unnecessary because the tube-rupture flow was large enough that the 15.4 - mK/s (100 - 0 F h) cooldown-rate limit was exceeded and AFW could not be injected. Also, the guidelines did not address the SG overfill issue

  13. Importance of deposit information in the design and execution of steam generator chemical cleaning

    International Nuclear Information System (INIS)

    Flores, O.; Remark, J.

    1997-01-01

    During the planning stages of the chemical cleaning of the San Onofre Nuclear Generating Station (SONGS) units 2 and 3 steam generators, it was determined that an understanding of the steam generator deposit loading and composition was essential to the design and success of the project. It was also determined that qualification testing, preferably with actual deposits from the SONGS steam generators, was also essential. SONGS units 2 and 3 have Combustion Engineering (CE)-designed pressurized water reactors. Each unit has two CE model 3410 steam generators. Each steam generator has 9350 alloy 600 tubes with 1.9-cm (3/4 in.) outside diameter. Unit 2 began commercial operation in 1983, and unit 3, in 1984. The purpose of this technical paper is to explain the effort and methodology for deposit composition, characterization, and quantification. In addition, the deposit qualification testing and design of the cleaning are discussed

  14. Design of fault tolerant control system for steam generator using

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Myung Ki; Seo, Mi Ro [Korea Electric Power Research Institute, Taejon (Korea, Republic of)

    1998-12-31

    A controller and sensor fault tolerant system for a steam generator is designed with fuzzy logic. A structure of the proposed fault tolerant redundant system is composed of a supervisor and two fuzzy weighting modulators. A supervisor alternatively checks a controller and a sensor induced performances to identify which part, a controller or a sensor, is faulty. In order to analyze controller induced performance both an error and a change in error of the system output are chosen as fuzzy variables. The fuzzy logic for a sensor induced performance uses two variables : a deviation between two sensor outputs and its frequency. Fuzzy weighting modulator generates an output signal compensated for faulty input signal. Simulations show that the proposed fault tolerant control scheme for a steam generator regulates well water level by suppressing fault effect of either controllers or sensors. Therefore through duplicating sensors and controllers with the proposed fault tolerant scheme, both a reliability of a steam generator control and sensor system and that of a power plant increase even more. 2 refs., 9 figs., 1 tab. (Author)

  15. Locating hot and cold-legs in a nuclear powered steam generation system

    Science.gov (United States)

    Ekeroth, Douglas E.; Corletti, Michael M.

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  16. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  17. Investigation of separation and hydrodynamic characteristics of steam generators used at the NPPs running on PWR-1000 reactors

    International Nuclear Information System (INIS)

    Ageev, A.G.; Korolkov, B.M.; Nigmatulin, B.I.; Vasileva, R.V.; Nekrasov, A.V.; Titiv, V.F.; Tarankov, G.A.

    1997-01-01

    The tests were accomplished at the steam generator of unit 5 of the Novovoronezh nuclear power plant. The outbursts of the steam-water mixture from the gap between the steam generator housing and the submerged perforated screen rim at the side of the inlet coolant manifold were investigated. Tests of the steam generator with a modified steam separation system were carried out on the Balakovo nuclear power plant. The gilled separator of the steam generator was replaced with a steam collecting perforated screen, while the gap between the steam generator housing and the heat exchange bundle rim was closed with additional perforated screens at the side of the inlet manifold. This new solution of moisture separation is better. (M.D.)

  18. An improved steam generator model for the SASSYS code

    International Nuclear Information System (INIS)

    Pizzica, P.A.

    1989-01-01

    A new steam generator model has been developed for the SASSYS computer code, which analyzes accident conditions in a liquid-metal-cooled fast reactor. It has been incorporated into the new SASSYS balance-of-plant model, but it can also function as a stand-alone model. The model provides a full solution of the steady-state condition before the transient calculation begins for given sodium and water flow rates, inlet and outlet sodium temperatures, and inlet enthalpy and region lengths on the water side

  19. Maintenance and repair of LMFBR steam generators. II. Design philosophy of maintenance and repair for Super Phenix 1 steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    2002-01-01

    The Creys Malville steam generators have been the subject of a number of papers presented at this congress. However, the general design of the components are outlined, and the in-service monitoring systems and protective devices they are equipped with are briefly described. The methods used in the event of leakage, are described for: leak location, steam generator inspection, steam generator repair, and putting the affected loop back into service

  20. Evaluation of sulfur hexafluoride and helium for steam generator leak location: Final report

    International Nuclear Information System (INIS)

    Kassen, W.R.

    1987-01-01

    Since the use of sulfur hexafluoride as a tracer for identifying sources of primary to secondary leakage in PWR steam generators appeared to offer significant sensitivity advantages, the thermal stability of sulfur hexafluoride in water was evaluated at steam generator operating temperature. Significant decomposition was observed after 2 to 4 hours at temperature. Key decomposition products were fluoride and sulfide ions. Based on this observation and these limited test results, the use of SF 6 for PWR steam generator leak location can not be recommended at this time. A survey of 15 utilities was conducted in regard to their application experience with the helium tracer-mass spectroscopy technique for steam generator leak location. Although several successful steam generator integrity programs do not include use of this technique, it has proven to be a useful addition to the inspection program at some plants. No corrosion concerns appear to be associated with this technique

  1. Structural and leakage integrity assessment of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Otruba, J.; Keilova, E.; Krhounek, V.; Turek, J.

    1996-01-01

    The leakage and plugging limits were derived for WWER steam generators based on leak and burst tests using tubes with axial part-through and through-wall defects. The following conclusions were arrived at: (i) The permissible primary-to-secondary leak rate with respect to the permissible through-wall defect size of WWER-440 and WWER-1000 steam generator tubes is 8 l/h. (ii) The primary-to-secondary leak rate is reduced by the blocking of the tube cracks by corrosion product particles and other substances. (iii) The rate of crack penetration through the tube wall is higher than the crack widening. (iv) The validity of the criterion of instability for tubes with through-wall cracks was confirmed experimentally. For the WWER-440 and WWER-1000 steam generators, the critical size of axial through-wall cracks, for the threshold primary-to-secondary pressure difference, is 13.8 and 12.0 mm, respectively. (v) The calculated leakage for the rupture of one tube and for the assumed extreme defects is two orders and one order of magnitude, respectively, higher than the proposed primary water leakage limit of 8 l/h. (vi) The experiments gave evidence that the use of the permissible thinning limit of 80% for the heat exchange tube plugging does not bring about uncontrollable leakage or unstable crack growth. This is consistent with experience gained at WWER-440 type nuclear power plants. 4 tabs., 5 figs., 9 refs

  2. Syngas Generation from Organic Waste with Plasma Steam Reforming

    Science.gov (United States)

    Diaz, G.; Leal-Quiros, E.; Smith, R. A.; Elliott, J.; Unruh, D.

    2014-05-01

    A plasma steam reforming system to process waste is in the process of being set up at the University of California, Merced. The proposed concept will use two different plasma regimes, i.e. glow discharge and arc torches to process a percentage of the total liquid waste stream generated at the campus together with shredded local organic solid waste. One of the main advantages of the plasma technology to be utilized is that it uses graphite electrodes that can be fed to the reactor to achieve continuous operation, thus, electrode or nozzle life is not a concern. The waste to energy conversion process consists of two stages, one where a mixture of steam and hydrogen is generated from the liquid in a glow-discharge cell, and a second stage where the mixture of exhaust gases coming out of the first device are mixed with solid waste in a reactor operating in steam reforming mode interacting with a plasma torch to generate high-quality syngas. In this paper, the results of a thermodynamic model developed for the two stages are shown. The syngas composition obtained indicates that the fraction of CO2 present decreases with increasing temperature and the molar fractions of hydrogen and carbon monoxide become dominant. The fraction of water vapour present in the product gases coming out of the second stage needs to be condensed before the syngas can be utilized in a prime mover.

  3. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  4. Radioactivity transport following steam generator tube rupture

    International Nuclear Information System (INIS)

    Hopenfeld, J.

    1985-03-01

    A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in PWR's shows that certain experimental data are needed for reliable off-site dose predictions. This article defines five parameters which are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjunction with CITADEL or they can be inserted in the appropriate equations which then conveniently can be programmed as a subroutine in thermal-hydraulic system codes. A joint Westinghouse, Electric Power Research Institute and Nuclear Regulatory Commission Program aimed at obtaining the five parameters empirically is described

  5. Development of advanced PWR steam generator

    International Nuclear Information System (INIS)

    Saito, Itaru; Nakamura, Tomomichi

    1999-01-01

    In response to the increased power of the advanced PWR, it is necessary to develop a steam generator (SG) which has a large capacity with high performance and high reliability as well as being economical to produce. In this paper, the development of the design of a new SG for the advanced PWRs is described and compared with the design of a conventional SG. Moreover, an outline of a seismic verification test for the U-bend tube bundle which includes advanced anti-vibration bars (AVB) which are very important is described. As a result, it was verified that the bundle has sufficient strength and a relatively high attenuation to seismic loads. These results will be reflected in the detailed design of advanced AVBs. (author)

  6. Modeling and Simulation of U-tube Steam Generator

    Science.gov (United States)

    Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

    2018-03-01

    The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

  7. Comparison of steam generator methods in PISC

    International Nuclear Information System (INIS)

    Lahdenperae, K.; Kankare, M.

    1996-01-01

    The main objective of the study (PISC III, action 5) was the experimental evaluation of the performance of methods used in in-service inspection of steam generator tubes used in nuclear power plants. The study was organized by the Joint Research Center of the European Community (JRC). The round robin test with blind boxes started in 1991. During the study training boxes and blind boxes were circulated in 29 laboratories in Europe, Japan and the USA. The boxes contained steam generator tubes with artificial and natural (chemically induced) flaws. The material was inconell. The blind boxes contained 66 tubes and 95 flaws. All flaws were introduced into different discontinuities, under support plates, above the tube sheet and into U-bends. The flaws included volumetric flaws (wastage, pitting, wear), axial and circumferential notches and chemically induced SCC cracks and IGA. After the round robin test the reference laboratory performed the destructive examination of reported flaws. The flaw detection probability (FDP) for all flaws and for teams inspecting all tubes was 60-85%. The detection of flaws deeper than 40% of the wall thickness was good. Flaws with a depth of less than 20% were not detected. When all flaws were considered, depth sizing was found to have a wide dispersion. Similarly, measured lengths did not as a rule correlate with true lengths. The classification of flaws in cracks and of volumetric flaws was not very successful, the correct classification probability being only about 70%. Evaluation of the flaws showed some shortcomings. The correct rejection probability was at best 83% for teams inspecting all boxes. (3 refs.)

  8. Friction pressure drop and heat transfer coefficient of two-phase flow in helically coiled tube once-through steam generator for integrated type marine water reactor

    International Nuclear Information System (INIS)

    Nariai, Hideki; Kobayashi, Michiyuki; Matsuoka, Takeshi.

    1982-01-01

    Two-phase friction pressure drop and heat transfer coefficients in a once-through steam generator with helically coiled tubes were investigated with the model test rig of an integrated type marine water reactor. As the dimensions of the heat transfer tubes and the thermal-fluid conditions are almost the same as those of real reactors, the data applicable directly to the real reactor design were obtained. As to the friction pressure drop, modified Kozeki's prediction which is based on the experimental data by Kozeki for coiled tubes, agreed the best with the experimental data. Modified Martinelli-Nelson's prediction which is based on Martinelli-Nelson's multiplier using Ito's equation for single-phase flow in coiled tube, agreed within 30%. The effect of coiled tube on the average heat transfer coefficients at boiling region were small, and the predictions for straight tube could also be applied to coiled tube. Schrock-Grossman's correlation agreed well with the experimental data at the pressures of lower than 3.5 MPa. It was suggested that dryout should be occurred at the quality of greater than 90% within the conditions of this report. (author)

  9. Design, Construction and Testing of a Parabolic Solar Steam Generator

    Directory of Open Access Journals (Sweden)

    Joshua FOLARANMI

    2009-07-01

    Full Text Available This paper reports the design, construction and testing of a parabolic dish solar steam generator. Using concentrating collector, heat from the sun is concentrated on a black absorber located at the focus point of the reflector in which water is heated to a very high temperature to form steam. It also describes the sun tracking system unit by manual tilting of the lever at the base of the parabolic dish to capture solar energy. The whole arrangement is mounted on a hinged frame supported with a slotted lever for tilting the parabolic dish reflector to different angles so that the sun is always directed to the collector at different period of the day. On the average sunny and cloud free days, the test results gave high temperature above 200°C.

  10. Pulsed high-pressure (PHP) drain-down of steam generating system

    International Nuclear Information System (INIS)

    Petrusek, R.A.

    1991-01-01

    This patent describes an improved method of draining down contained reactor-coolant water from the inverted vertical U-tubes of at least one vertical-type steam generator in which the upper inverted U-shaped ends of the tubes are closed and the lower ends thereof are open, the steam generator having a channel head at its lower end including a vertical dividing wall defining a primary water inlet side and a primary water outlet side of the generator, the steam generator having chemical volume control system means and residual heat removal system means, and the steam generator being part of a nuclear-powered steam generating system wherein the reactor-coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator, and the reactor being in communication with pressurizer means and comprising the steps of introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tubesheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator while permitting the water to flow out from the open ends of the U-tubes, the improvement in combination therewith for substantially increasing the effectiveness and efficiency of such water removal from the tubes. It includes determining the parameters effecting a first average volumetric rate of removal for a predetermined period of time, infra, of the reactor-coolant water from the inverted vertical U-tubes, the specific unit for the first average volumetric rate expressing properties identical with the properties expressed in a second average volumetric rate maintained in a later mentioned step

  11. Experiences with industrial solar process steam generation in Jordan

    Science.gov (United States)

    Krüger, Dirk; Berger, Michael; Mokhtar, Marwan; Willwerth, Lisa; Zahler, Christian; Al-Najami, Mahmoud; Hennecke, Klaus

    2017-06-01

    At the Jordanian pharmaceuticals manufacturing company RAM Pharma a solar process heat supply has been constructed by Industrial Solar GmbH in March 2015 and operated since then (Figure 1). The collector field consists of 394 m² of linear Fresnel collectors supplying saturated steam to the steam network at RAM Pharma at about 6 bar gauge. In the frame of the SolSteam project funded by the German Federal Ministry for Economic Affairs and Energy (BMWi) the installation has been modified introducing an alternative way to separate water and steam by a cyclone. This paper describes the results of experiments with the cyclone and compares the operation with a steam drum. The steam production of the solar plant as well as the fuel demand of the steam boiler are continuously monitored and results are presented in this paper.

  12. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V.I.; Melikhov, O.I.; Nigmatulin, B.I. [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1995-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  13. Modelling of a Coil Steam Generator for CSP applications

    DEFF Research Database (Denmark)

    Pelagotti, Leonardo; Sørensen, Kim; Condra, Thomas Joseph

    2014-01-01

    The project investigates a new design for a CSP plant steam generation system, the Coil Steam Generator (CSG). This system allows faster start-ups and therefore higher daily energy production from the Sun. An analytical thermodynamic simulation model of the evaporator and a mechanical analysis...

  14. Optimal design of vertical natural circulation steam generator weight

    International Nuclear Information System (INIS)

    Qin Huimin; Yan Changqi; Wang Jianjun; Wang Meng; He Shijing

    2011-01-01

    The steam generator is one of the key equipment in the PWR nuclear power plant, which has relative large weight and dimension, nowadays, it tends to using high capacity steam generators, which makes the steam generators to be heavier and larger, and it causes difficulties to the transport and arrangement of steam generators. Therefore, it is necessary to apply optimization techniques to the design of the steam generator in order to achieve the minimum weight or Janume by means of finding the optimum combination of design parameters while satisfying the heat exchange requirements and safety constraints. In this work, the evaluation model and corresponding codes of a vertical natural circulation steam generator were established, and based on the sensitivity analysis of thermohydraulic parameters and structural parameters which influence steam generator weight, the optimal design of steam generator, taking the net weight as objective, was carried out using a complex-genetic algorithm. The optimal results indicate that the net weight of optimum design is 17.16%, less than original design. The result shows an obvious effect which proves the possibility of optimization and can provide reference for real engineering design. (authors)

  15. GVTRAN-PC-a steam generator transient simulator

    International Nuclear Information System (INIS)

    Nakata, H.

    1991-02-01

    Since an accuracy and inexpensive analysis capability is one of the desirable requirement in the reactor licensing procedure and, also, in instances when a severe accident sequence and its degree of severity must be estimated, the present work tries partially to fulfill that present need by developing a fast and acceptably accurate simulator. The present report presents the methodology utilized to develop GVTRAN-PC program, the steam generator simulation program for the microcomputer environment, which possess a capability to reproduce the experimental data with accuracies comparable to those of the mainframe simulators. The methodology is based on the mass and energy conservation in the control volumes which represents both the primary and the secondary fluid in the U-tube steam generator. The quasi-static momentum conservation in the secondary fluid control volumes determines in a semi-iterative scheme the liquid level in the feedwater chamber. The implementation of the moving boundary technique has allowed the tracking of the boundary of bulk boiling region with the utilization of a reduced number of control volumes in the tube region. GVTRAN-PC program has been tested against typical PWR pump trip transient experimental data and the calculation results showed good agreement in most representative parameters, viz. the feedchamber water-level and the steam dome pressure. (author)

  16. Fast reactor fuel failures and steam generator leaks: Transient and accident analysis approaches

    International Nuclear Information System (INIS)

    1996-10-01

    This report consists of a survey of activities on transient and accident analysis for the LMFR. It is focused on the following subjects: Fuel transient tests and analyses in hypothetical incident/accident situations; sodium-water interaction in steam generators, and sodium fires: test and analyses. There are also sections dealing with the experimental and analytical studies of: fuel subassembly failures; sodium boiling, molten fuel-coolant interaction; molten material movement and relocation in fuel bundles; heat removal after an accident or incident; sodium-water reaction in steam generator; steam generator protection systems; sodium-water contact in steam generator building; fire-fighting methods and systems to deal with sodium fires. Refs, figs, tabs

  17. Steam generators under construction for the SNR-300 power plant

    International Nuclear Information System (INIS)

    Essebaggers, J.

    1975-01-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  18. Ultrasonic enhancement of chemical cleaning of steam generators. Final report

    International Nuclear Information System (INIS)

    Scharton, T.

    1983-04-01

    This report presents the results of an investigation into the use of ultrasound to enhance the chemical cleaning of steam generator tube and support crevices. Primary attention was focused on a configuration with ultrasonic transducers in the downcomer region of the steam generator in conjunction with the EPRI Steam Generator Owners Group (SGOG) crevice solvent at 200 0 F. The investigation consisted primarily of experiments conducted in facilities designed to simulate the geometry and acoustics of a steam generator. The largest facility holds approximately 1000 gallons of solvent and simulates a 40 0 sector of a steam generator with two support plates. The testing demonstrated that ultrasonics is indeed an effective means of enhancing the crevice cleaning if sound levels sufficient to cause cavitation can be transmitted to the crevices. The effort focused on the coupling of the transducers to the wrapper plate, on the transmission of sound through the tube bundle, and on the determination of cavitation threshold levels

  19. Status of Siemens steam generator design and measures to assure continuous long-term reliable operation

    International Nuclear Information System (INIS)

    Hoch, G.

    1999-01-01

    Operating pressurized water reactors with U-tube steam generators have encountered difficulties with either one or a combination of inadequate material selection, poor design or manufacturing and an insufficient water chemistry control which resulted in excessive tube degradation. In contrast to the above mentioned problems, steam generators from Siemens/KWU are proving by operating experience that all measures undertaken at the design stage as well as during the operating and maintenance phase were effective enough to counteract any tube corrosion phenomena or other steam generator related problem. An Integrated Service Concept has been developed, applied and wherever necessary improved in order to ensure reliable steam generator operation. The performance of the steam generators is updated continuously, evaluated and implemented in lifetime databases. The main indicator for steam generator integrity are the results of the eddy current testing of the steam generator tubes. Tubes with indications are rated with lifetime threshold values and if necessary plugged, based on individual assessment criteria.(author)

  20. Online monitoring of steam/water chemistry of a fast breeder test reactor

    International Nuclear Information System (INIS)

    Subramanian, K.G.; Suriyanarayanan, A.; Thirunavukarasu, N.; Naganathan, V.R.; Panigrahi, B.S.; Jambunathan, D.

    2005-01-01

    Operating experience with the once-through steam generator of a fast breeder test reactor (FBTR) has shown that an efficient water chemistry control played a major role in minimizing corrosion related failures of steam generator tubes and ensuring steam generator tube integrity. In order to meet the stringent feedwater and steam quality specifications, use of fast and sensitive online monitors to detect impurity levels is highly desirable. Online monitoring techniques have helped in achieving feedwater of an exceptional degree of purity. Experience in operating the online monitors in the steam/water system of a FBTR is discussed in detail in this paper. In addition, the effect of excess hydrazine in the feedwater on the steam generator leak detection system and the need for a hydrazine online meter are also discussed. (orig.)

  1. Composite electric generator equipped with steam generator for heating reactor coolant

    Energy Technology Data Exchange (ETDEWEB)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato

    1997-08-12

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  2. Equipment transporter for nuclear steam generator

    International Nuclear Information System (INIS)

    Hayes, L.R.

    1987-01-01

    A transporter is described for use in a steam generator of a nuclear power installation. The generator is essentially a heat exchanger having a vertically extended shell. Across the lower portion extends a horizontal tube sheet having an upper surface which supports a bundle of vertically extending tubes forming a limited annular space with the inside of the shell wall and the upper surface. An opening of limited dimensions through the shell wall gains manual access to the limited annular space. The transporter has means for locating and removing solid debris from the upper surface of the tube sheet in the annular space and has a means for assembly and disassembly of the transporter so that it may be manually passed through the shell opening to and from a position on the upper surface of the tube sheet in the annular space. The transporter includes: a body; at least three wheels mounted on the body for engaging the upper surface of the tube sheet; a first motor mounted on the body drivingly connected to the wheels for moving the transporter along the upper surface of the tube sheet in the annular space; a remotely operated means on the body for locating solid debris on the upper surface of the tube sheet; and means for securing and removing solid debris on the upper surface of the tube sheet located by the means for locating

  3. Steam sterilisation's energy and water footprint.

    Science.gov (United States)

    McGain, Forbes; Moore, Graham; Black, Jim

    2017-03-01

    Objective The aim of the present study was to quantify hospital steam steriliser resource consumption to provide baseline environmental data and identify possible efficiency gains. We sought to find the amount of steriliser electricity and water used for active cycles and for idling (standby), and the relationship between the electricity and water consumption and the mass and type of items sterilised. Methods We logged a hospital steam steriliser's electricity and water meters every 5min for up to 1 year. We obtained details of all active cycles (standard 134°C and accessory or 'test' cycles), recording item masses and types. Relationships were investigated for both the weight and type of items sterilised with electricity and water consumption. Results Over 304 days there were 2173 active cycles, including 1343 standard 134°C cycles that had an average load mass of 21.2kg, with 32% of cycles water used was 1243495L (79%). Standby used 21457kWh (40%) electricity and 329200L (21%) water. Total electricity and water consumption per mass sterilised was 1.9kWhkg -1 and 58Lkg -1 , respectively. The linear regression model predicting electricity use was: kWh=15.7+ 0.14×mass (in kg; R 2 =0.58, Pwater and item type were poor. Electricity and water use fell from 3kWhkg -1 and 200Lkg -1 , respectively, for 5-kg loads to 0.5kWhkg -1 and 20Lkg -1 , respectively, for 40-kg loads. Conclusions Considerable electricity and water use occurred during standby, load mass was only moderately predictive of electricity consumption and light loads were common yet inefficient. The findings of the present study are a baseline for steam sterilisation's environmental footprint and identify areas to improve efficiencies. What is known about the topic? There is increasing interest in the environmental effects of healthcare. Life cycle assessment ('cradle to grave') provides a scientific method of analysing environmental effects. Although data of the effects of steam sterilisation are integral

  4. Steam generator leak detection at Bruce A Unit 1

    International Nuclear Information System (INIS)

    Maynard, K.J.; McInnes, D.E.; Singh, V.P.

    1997-01-01

    A new steam generator leak detection system was recently developed and utilized at Bruce A. The equipment is based on standard helium leak detection, with the addition of moisture detection and several other capability improvements. All but 1% of the Unit 1 Boiler 03 tubesheet was inspected, using a sniffer probe which inspected tubes seven at a time and followed by individual tube inspections. The leak search period was completed in approximately 24 hours, following a prerequisite period of several days. No helium leak indications were found anywhere on the boiler. A single water leak indication was found, which was subsequently confirmed as a through-wall defect by eddy current inspection. (author)

  5. Fail-safety of the EBR-II steam generator system

    International Nuclear Information System (INIS)

    Chopra, P.S.; Stone, C.C.; Hutter, E.; Barney, W.K.; Staker, R.G.

    1976-01-01

    Fail-safe analyses of the EBR-II steam-generator system show that a postulated non-instantaneous leak of water or steam into sodium, through a duplex tube or a tubesheet, at credible leak rates will not structurally damage the evaporators and superheaters. However, contamination of the system and possible shell wastage by sodium-water reaction products may render the system inoperable for a period exceeding six months. This period would be shortened to three months if the system were modified by adding a remotely operated water dump system, a steam vent system, a secondary sodium superheater relief line, and a tubesheet leak-detection system

  6. Strategy for assessment of WWER steam generator tube integrity. Report prepared within the framework of the coordinated research project on verification of WWER steam generator tube integrity

    International Nuclear Information System (INIS)

    2007-12-01

    Steam generator heat exchanger tube degradations happen in WWER Nuclear Power Plant (NPP). The situation varies from country to country and from NPP to NPP. More severe degradation is observed in WWER-1000 NPPs than in case of WWER-440s. The reasons for these differences could be, among others, differences in heat exchanger tube material (chemical composition, microstructure, residual stresses), in thermal and mechanical loadings, as well as differences in water chemistry. However, WWER steam generators had not been designed for eddy current testing which is the usual testing method in steam generators of western PWRs. Moreover, their supplier provided neither adequate methodology and criteria nor equipment for planning and implementing In-Service Inspection (ISI). Consequently, WWER steam generator ISI infrastructure was established with delay. Even today, there are still big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment (plugging criteria for defective tubes vary from 40 to 90% wall thickness degradation). Recognizing this situation, the WWER operating countries expressed their need for a joint effort to develop methodology to establish reasonable commonly accepted integrity assessment criteria for the heat exchanger tubes. The IAEA's programme related to steam generator life management is embedded into the systematic activity of its Technical Working Group on Life Management of Nuclear Power Plants (TWG-LMNPP). Under the advice of the TWG-LMNPP, an IAEA coordinated research project (CRP) on Verification of WWER Steam Generator Tube Integrity was launched in 2001. It was completed in 2005. Thirteen organizations involved in in-service inspection of steam generators in WWER operating countries participated: Croatia, Czech Republic, Finland, France, Hungary, Russian Federation, Slovakia, Spain, Ukraine, and the USA. The overall objective was to

  7. Steam generator for FBR type reactor

    International Nuclear Information System (INIS)

    Watabe, Ichiro

    1998-01-01

    In a steam generator for an FBR type reactor, a heating fluid is introduced from outer circumferential one end of a cylindrical main body by way of a heating fluid distribution structure main body, put to heat exchange with helical coils disposed inside of the main body and then discharged from the other end of the main body, the distribution structure comprises a heating fluid entrance connected to and passed through the outer one circumferential end of the main body and an inner distribution duct comprising a cylindrical body having a large number of small distribution apertures on the circumference and having ring-like flanges protruded outwardly on both ends, with the end of one flange being secured to the inner surface of the main body so that an entrance for heating fluid is opened between both of the flanges. Since the other flange is left free, there is no restriction between the main body and the inner distribution duct, and the heating fluid distribution structure can be free from thermal stresses. (N.H.)

  8. Steam generator for FBR type reactor

    Energy Technology Data Exchange (ETDEWEB)

    Watabe, Ichiro

    1998-11-24

    In a steam generator for an FBR type reactor, a heating fluid is introduced from outer circumferential one end of a cylindrical main body by way of a heating fluid distribution structure main body, put to heat exchange with helical coils disposed inside of the main body and then discharged from the other end of the main body, the distribution structure comprises a heating fluid entrance connected to and passed through the outer one circumferential end of the main body and an inner distribution duct comprising a cylindrical body having a large number of small distribution apertures on the circumference and having ring-like flanges protruded outwardly on both ends, with the end of one flange being secured to the inner surface of the main body so that an entrance for heating fluid is opened between both of the flanges. Since the other flange is left free, there is no restriction between the main body and the inner distribution duct, and the heating fluid distribution structure can be free from thermal stresses. (N.H.)

  9. Dynamic response of the EBR-II secondary sodium system to postulated leaks of steam and water into sodium

    International Nuclear Information System (INIS)

    Srinivas, S.; Chopra, P.S.; Stone, C.C.

    1976-01-01

    The paper presents evaluations of the dynamic response of a steam generator system to postulated leaks of steam and water into sodium. This work is part of a comprehensive fail-safe analysis of the EBR-II steam generator system

  10. Full range nuclear power plant steam generator level control system

    International Nuclear Information System (INIS)

    Geets, J.M.

    1988-01-01

    In a method of controlling feedwater level in a steam generator of a pressurized water reactor nuclear power plant, the steam generator having secondary loop feedwater lines. The method is described including the steps of outputting a first signal from a first three-mode controller to control feedwater flow through the secondary loop feedwater lines at reactor power levels below a predetermined percentage, and outputting a second signal from a second three-mode controller to control feedwater flow through the secondary loop feedwater lines at reactor power levels above the predetermined percentage. The improvement in combination therewith comprises: receiving the first and second signals at a transition controller means; generating a first feedwater temperature-dependent function; operating on the first input signal with the first temperature dependent function to produce a third signal; generating a second feedwater temperature-dependent function; operating on the second input signal with the second temperature-dependent function to produce a fourth signal; and adding the third and fourth signals resulting from the operating steps to control the feedwater flow through the secondary loop feedwater lines throughout an entire range of reactor load

  11. Babcock and Wilcox Canada steam generators past, present and future

    International Nuclear Information System (INIS)

    Smith, J.C.

    1998-01-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  12. The progress of test and study for steam dryer in vertical steam generator

    International Nuclear Information System (INIS)

    Ding Xunshen

    1993-01-01

    Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

  13. An integrated leak detection system for the ALMR steam generator

    International Nuclear Information System (INIS)

    Dayal, Y.; Gaubatz, D.C.; Wong, K.K.; Greene, D.A.

    1995-01-01

    The steam generator (SG) of the Advanced Liquid Metal Reactor (ALMR) system serves as a heat exchanger between the shell side secondary loop hot liquid sodium and the tube side water/steam mixture. A leak in the tube will result in the injection of the higher pressure water/steam into the sodium and cause an exothermic sodium-water reaction. An initial small leak (less than 1 gm/sec) can escalate into an intermediate size leak in a relatively short time by self enlargement of the original flaw and by initiating leaks in neighboring tubes. If not stopped, complete rupture of one or more tubes can cause injection rates of thousands of gm/sec and result in the over pressurization of the secondary loop rupture disk and dumping of the sodium to relieve pressure. The down time associated with severe sodium-water reaction damage has great adverse economic consequence. An integrated leak detection system (ILDS) has been developed which utilizes both chemical and acoustic sensors for improved leak detection. The system provides SG leak status to the reactor operator and is reliable enough to trigger automatic control action to protect the SG. The ILDS chemical subsystem uses conventional in-sodium and cover gas hydrogen detectors and incorporates knowledge based effects due to process parameters for improved reliability. The ILDS acoustic subsystem uses an array of acoustic sensors and incorporates acoustic beamforming technology for highly reliable and accurate leak identification and location. The new ILDS combines the small leak detection capability of the chemical system with the reliability and rapid detection/location capability of the acoustic system to provide a significantly improved level of protection for the SG over a wide range of operation conditions. (author)

  14. Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

    International Nuclear Information System (INIS)

    Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo

    2016-01-01

    Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate

  15. Macroporous Double-Network Hydrogel for High-Efficiency Solar Steam Generation Under 1 sun Illumination.

    Science.gov (United States)

    Yin, Xiangyu; Zhang, Yue; Guo, Qiuquan; Cai, Xiaobing; Xiao, Junfeng; Ding, Zhifeng; Yang, Jun

    2018-04-04

    Solar steam generation is one of the most promising solar-energy-harvesting technologies to address the issue of water shortage. Despite intensive efforts to develop high-efficiency solar steam generation devices, challenges remain in terms of the relatively low solar thermal efficiency, complicated fabrications, high cost, and difficulty in scaling up. Herein, a double-network hydrogel with a porous structure (p-PEGDA-PANi) is demonstrated for the first time as a flexible, recyclable, and efficient photothermal platform for low-cost and scalable solar steam generation. As a novel photothermal platform, the p-PEGDA-PANi involves all necessary properties of efficient broadband solar absorption, exceptional hydrophilicity, low heat conductivity, and porous structure for high-efficiency solar steam generation. As a result, the hydrogel-based solar steam generator exhibits a maximum solar thermal efficiency of 91.5% with an evaporation rate of 1.40 kg m -2 h -1 under 1 sun illumination, which is comparable to state-of-the-art solar steam generation devices. Furthermore, the good durability and environmental stability of the p-PEGDA-PANi hydrogel enables a convenient recycling and reusing process toward real-life applications. The present research not only provides a novel photothermal platform for solar energy harvest but also opens a new avenue for the application of the hydrogel materials in solar steam generation.

  16. Dryout in sodium-heated helically-coiled steam generator tubes

    International Nuclear Information System (INIS)

    Tomita, Y.; Kosugi, T.; Kubota, J.; Nakajima, K.; Tsuchiya, T.

    1984-01-01

    Experimental research on the dryout phenomenon in sodium heated, helically coiled steam generator tubes was carried out. The fluctuation of the tube wall temperature caused by dryout was measured with thermocouples installed in the center of the tube wall. Empirical correlations of dryout quality were developed as functions of critical heat flux, water mass velocity and saturation pressure. These correlations confirmed that the design criterion of the MONJU steam generator was reasonable. (author)

  17. Modelling horizontal steam generator with ATHLET. Verification of different nodalization schemes and implementation of verified constitutive equations

    Energy Technology Data Exchange (ETDEWEB)

    Beliaev, J.; Trunov, N.; Tschekin, I. [OKB Gidropress (Russian Federation); Luther, W. [GRS Garching (Germany); Spolitak, S. [RNC-KI (Russian Federation)

    1995-12-31

    Currently the ATHLET code is widely applied for modelling of several Power Plants of WWER type with horizontal steam generators. A main drawback of all these applications is the insufficient verification of the models for the steam generator. This paper presents the nodalization schemes for the secondary side of the steam generator, the results of stationary calculations, and preliminary comparisons to experimental data. The consideration of circulation in the water inventory of the secondary side is proved to be necessary. (orig.). 3 refs.

  18. Studying the process following small steam leaks into sodium using the counterflow steam generator model

    International Nuclear Information System (INIS)

    Kozlov, F.A.; Sergeev, G.P.; Volchkov, L.G.; Sednev, A.P.; Makarov, V.M.; Tonov, B.I.

    1982-01-01

    Peculiarities of hydrodynamic conditions arising in a defective tube of the counterflow steam generator following water leaks into the sodium have been studied using suitable models made of 12Kh18N10T and 10Kh2M steels. Data on the rate of the steam leaks spontaneous evolution and corrosive effect on the opposite wall of the tube are obtained as a function of the leak position and sizes. On the basis of the analysis of the experimental results a conclusion is drawn that two stages are distinguished during the leak spontaneous evolution. Changes in the leak sizes occur gradually and remain small during the first stage. The leak increases quickly and exceeds the initial level more than by two orders during the second stage. The results of metallographlic analysis of the tube steels carried out after the experiments confirm the earlier obtianed data on the presence of inter. granular interaction in 12Kh18N10T steel following the effect of of the water-to-sodium reaction products, and on a preferentially frontal type of 10Kh2M steel corrosion

  19. Coal fired steam generation for heavy oil recovery

    International Nuclear Information System (INIS)

    Firmin, K.

    1992-01-01

    In Alberta, some 21,000 m 3 /d of heavy oil and bitumen are produced by in-situ recovery methods involving steam injection. The steam generation requirement is met by standardized natural-gas-fired steam generators. While gas is in plentiful supply in Alberta and therefore competitively priced, significant gas price increases could occur in the future. A 1985 study investigating the alternatives to natural gas as a fuel for steam generation concluded that coal was the most economic alternative, as reserves of subbituminous coal are not only abundant in Alberta but also located relatively close to heavy oil and bitumen production areas. The environmental performance of coal is critical to its acceptance as an alternate fuel to natural gas, and proposed steam generator designs which could burn Alberta coal and control emissions satisfactorily are assessed. Considerations for ash removal, sulfur dioxide sorption, nitrogen oxides control, and particulate emission capture are also presented. A multi-stage slagging type of coal-fired combustor has been developed which is suitable for application with oilfield steam generators and is being commissioned for a demonstration project at the Cold Lake deposit. An economic study showed that the use of coal for steam generation in heavy oil in-situ projects in the Peace River and Cold Lake areas would be economic, compared to natural gas, at fuel price projections and design/cost premises for a project timing in the mid-1990s. 7 figs., 3 tabs

  20. Operational studies of thermal-hydraulic unit steam generators

    International Nuclear Information System (INIS)

    Shejnkman, A.G.; Bel'tyukov, A.I.; Vylomov, V.V.; Karpenko, A.I.; Lyzhin, A.A.; Smirnov, M.V.; Khaletskij, Eh.Eh.

    1989-01-01

    Results of the complex of tests, experimental studies and operational measurements of thermal-hydraulic characteristics of the PGM-200M steam generators conducted in the period of start-up and bringing-up to full capability at the BN-600 power unit are presented. Analysis of the data obtained shows that the steam generator comprising eight sections ensures heat removal at the nominal power with seven operating sections. The uniformity of coolant flow rate distribution over the steam generator sections practically does not depend on the number of operating sections

  1. Three Mile Island Nuclear Station steam generator chemical cleaning

    International Nuclear Information System (INIS)

    Hansen, C.A.

    1992-01-01

    The Three Mile Island-1 steam generators were chemically cleaned in 1991 by the B and W Nuclear Service Co. (BWNS). This secondary side cleaning was accomplished through application of the EPRI/SGOG (Electric Power Research Institute - Steam Generator Owners Group) chemical cleaning iron removal process, followed by sludge lancing. BWNS also performed on-line corrosion monitoring. Corrosion of key steam generator materials was low, and well within established limits. Liquid waste, subsequently processed by BWNS was less than expected. 7 tabs

  2. Optimization of steam generators of NPP with WWER in operation with variable load

    Science.gov (United States)

    Parchevskii, V. M.; Shchederkina, T. E.; Gur’yanova, V. V.

    2017-11-01

    The report addresses the issue of the optimal water level in the horizontal steam generators of NPP with WWER. On the one hand, the level needs to be kept at the lower limit of the allowable range, as gravity separation, steam will have the least humidity and the turbine will operate with higher efficiency. On the other hand, the higher the level, the greater the supply of water in the steam generator, and therefore the higher the security level of the unit, because when accidents involving loss of cooling of the reactor core, the water in the steam generators, can be used for cooling. To quantitatively compare the damage from higher level to the benefit of improving the safety was assessed of the cost of one cubic meter of water in the steam generators, the formulated objective function of optimal levels control. This was used two-dimensional separation characteristics of steam generators. It is demonstrated that the security significantly shifts the optimal values of the levels toward the higher values, and this bias is greater the lower the load unit.

  3. Ageing monitoring and management for steam generator and for secondary circuit piping important to safety of water-cooled and moderated reactor (WWER) - 440/213

    International Nuclear Information System (INIS)

    Otruba, J.; Splichal, K.; Horacek, L.; Ruscak, M.; Zdarek, J.

    1997-04-01

    The integrity of corrosion degraded steam generator tubes was assessed. The correlation between the eddy current test (ECT) indications and critical pressures was examined for rupture of tubes with non-through-wall and through-wall cracks under operating and accident conditions. The tube integrity with non-through-wall cracks was investigated for operating and accident conditions. The WWER steam generator tube plugging limit was evaluated for ECT inspection data. Tubes with artificial cracks were prepared by electro-discharge machining and by the SCC method. The tube wall thinning was determined by the ECT method and by metallographic examination after burst testing at pressures up to 100 MPa and temperatures 25 deg C, 290 deg C, and 3200 deg C. The results gave evidence that the WWER 440 steam generator tubes have a sufficient safety margin with respect to integrity. The critical pressure values for tubes with non-through-wall defects lie above the level of pressure loading under both normal and accident conditions. The critical length of an axial through-wall crack for normal operating conditions and pressure loading defined as a threefold value of the primary-to-secondary pressure difference was determined to be 13.8 mm. The critical pressure for circumferential through-wall cracks is higher than for axial cracks and the critical crack length value for the same pressure parameters is approximately twice higher than for axial cracks. A tube plugging limit of 67 % was established for the 3-year interval of in-service inspections

  4. Prairie Island Nuclear Generating Plant steam generator owners group II: examination of 3 tubes removed from steam generator No. 12

    International Nuclear Information System (INIS)

    Kuchirka, P.; Madeyski, A.; Pearson, R.

    1986-01-01

    The No. 12 steam generator at Prairie Island Unit 1 has experienced some degradation of the hot leg tubes within the tube sheet region. The history of the degradation is given. A comparison of the rate of degradation of No. 12 steam generator with similar rates at Point Beach and Ginna is presen. The No. 11 steam generator has not experienced similar degradation. To investigate the cause and degree of degradation and to obtain correlation of field eddy current (EC) indications with actual conditions, the three hot leg tube segments were removed from the No. 12 steam generator for laboratory EC testing and destructive examination. Two of the tubes had field EC indications in the tube sheet region and one was apparently free of indications. The results of the testing and examinations are given. These tests showed that the lab EC correlated well with the destructive exam, but the field EC did not. The lab EC detected defects that are >35% thru wall, whereas the field EC detected defects that are >80%. The principle degradation was intergranular stress corrosion cracking in the tube sheet region with some uniform intergranular attack. The clean tube had randomly distributed IGA with a maximum depth of 15%. tube/tube sheet deposit chemical analysis does not support the existence of a caustic environment. The conclusions of this work are given

  5. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D.R.; Majumdar, S.; Kupperman, D.S.; Bakhtiari, S.; Shack, W.J.

    2002-01-01

    Industry efforts have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, stress corrosions cracking (SCC) and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding, there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by 'plug or repair on detection' because current NDE techniques for characterization of flaws and the knowledge of SCC crack growth rates are not accurate enough to permit continued operation. Replacement generators with improved designs and materials have performed well to date, but previous experience with the appearance of some types of SCC in Alloy 600 after 10 years or more of operation and laboratory results suggest additional understanding of corrosion performance of these materials is needed. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators. (author)

  6. Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

    2004-01-01

    Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

  7. Measuring steam generator performance using non-intrusive downcomer flow measurements

    International Nuclear Information System (INIS)

    Taylor, C.E.; McGregor, J.E.; Kittmer, C.A.

    1998-01-01

    Nuclear plant reliability depends directly on steam generator performance. Downcomer flow is a good monitor of steam generator performance. It provides information critical to the efficient and safe operation of steam generators as determined by the recirculation ratio and water inventory. In addition, reduced downcomer flow may indicate steam generator crudding or inadequate chemical cleaning. This paper describes recent advances in the application of ultrasonic technology to measure flow velocity in the downcomer annulus during operation. This technique is non-intrusive since the measurements are taken with ultrasonic transducers mounted on the outer shell of the steam generator. New transducers and improved installation techniques have resulted in increased transducer reliability. Through on-site testing, it was determined that some CANDU steam generators are experiencing carry-under (steam from the separators is carried into the downcomer). To measure the downcomer flow under these conditions, a different ultrasonic technique was required. A new technique became available in 1995 and was successfully adapted for high-temperature application. This transflection method was attached to a Bruce A steam generator in January of 1996. Whereas previous installations provided data for two to three months, this installation was still operating when the reactors were shut down in 1997. Options for movable measuring systems and simpler surface preparation have also been examined. This research has determined several obstacles and some possibilities for the use of magnets in temporarily holding the transducers at a given location. This would allow for measurements to be taken in a larger number of locations using the same flow measurement system. In addition, the need for minor welding on the surface of the steam generator shell would be eliminated. (author)

  8. Devices for investigation and intervention on steam generators tubes bundles

    International Nuclear Information System (INIS)

    Launay, J.P.; Sort, M.

    1986-01-01

    After a brief recall on the French regulation concerning pressure vessels, the authors describe the experience and the devices used by Framatome for closing, repairing, sleeving and shot peening for steam generators tubes bundles [fr

  9. Technical development and its application on steam generator replacement

    International Nuclear Information System (INIS)

    Morita, Sadahiko; Hanzawa, Katsumi; Sato, Hajime; Kannoto, Yasuo.

    1995-01-01

    Twenty-two PWR nuclear power plants are now under commercial operation in Japan. Eight of these plants are scheduled to have their steam generators replaced by up-graded units as a social responsibility for improved reliability, economy and easier maintenance. To carry out steam generator replacement, main coolant pipe cutting and restoration techniques, remote controlled welding machines and other remote controlled equipment, templating techniques with which the new steam generator primary nozzles will fit the existing primary pipes correctly were developed. An adequate training program was carried out to establish these techniques and they were then applied in replacement work on site. The steam generators of the three plants were replaced completely in 1994. These newly developed techniques are to be applied in upcoming plants and replaced plants will be much reliable. (author)

  10. Improvements in steam cycle electric power generating plants

    International Nuclear Information System (INIS)

    Bienvenu, Claude.

    1973-01-01

    The invention relates to a steam cycle electric energy generating plants of the type comprising a fossil or nuclear fuel boiler for generating steam and a turbo alternator group, the turbine of which is fed by the boiler steam. The improvement is characterized in that use is made of a second energy generating group in which a fluid (e.g. ammoniac) undergoes a condensation cycle the heat source of said cycle being obtained through a direct or indirect heat exchange with a portion of the boiler generated steam whereby it is possible without overloading the turbo-alternator group, to accomodate any increase of the boiler power resulting from the use of another fuel while maintaining a maximum energy output. This can be applied to electric power stations [fr

  11. Improvements during fabrication of the Spanish steam generators

    International Nuclear Information System (INIS)

    Alvarez Miranda, A.

    1994-01-01

    The ENSA company is manufacturing the tubes of the steam generator in NP Asco 1. The improvements of fabrication and production are broken down into 3 chapters: - Mechanizing process - Welding process - Clean area activities

  12. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [Skoda Company, Prague (Switzerland); Doubek, M. [Czech Technical Univ., Prague (Switzerland)

    1995-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  13. Polymeric dispersants for control of steam generator fouling

    Energy Technology Data Exchange (ETDEWEB)

    Balakrishnan, P.V.; Klimas, S.J. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Lepine, L. [Institut de Recherche d' Hydro-Quebec, Varennes, Quebec (Canada); Turner, C.W

    1999-05-01

    Fouling of steam generators by corrosion products from the feedtrain leads to loss of heat-transfer efficiency, disturbances in thermalhydraulics, and potential corrosion problems resulting from the development of sites for localized accumulation of aggressive chemicals. This report summarizes studies of the use of polymeric dispersants for the control of fouling, which were conducted at the Chalk River Laboratories. High-temperaturesettling studies on magnetite suspensions were performed to screen available generic dispersants, and the dispersants were ranked in terms of their dispersion efficiency; polyacrylic acid (PAA) and the phosphonate, HEDP, were ranked as the most efficient. Polyacrylic acid was considered more suitable than HEDP for nuclear steam generators, and more emphasis was given to the former in these studies. The dispersants had no effect on the particle deposition rates under single-phase forced-convective flow, but did reduce the deposition rates under flow-boiling conditions. The extent to which the deposition rates were reduced increased in proportion to the dispersant concentration. Preliminary corrosion tests indicated that pitting or general corrosion of steam generator tube materials in the presence of PAA was negligible. Corrosion of carbon steel, although higher in a magnetite-packed crevice under heat flux than in bulk water, was lower in the presence of PAA than in its absence. Some impurities (e.g., sulphate, sodium) were observed in commercially available PAA products at small, though significant concentrations, making these products unacceptable for use in nuclear plants. However, the PAA could be purified by ion exchange. Preliminary experiments, to assess the thermal stability of PAA at steam generator operating temperature, showed the polymer to break down in deaerated solutions and under argon cover to give hydrogen and carbon dioxide as the two major products in the gas phase and variable concentrations of acetate and formate

  14. WWER steam generator tube structural and leakage integrity

    International Nuclear Information System (INIS)

    Splichal, K.; Krhounek, Vl.; Otruba, J.; Ruscak, M.

    1998-01-01

    The integrity of heat exchange tubes may influence the lifetime of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirements are to assure very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evaluation and heat exchange tubes plugging. The stress corrosion cracking and pitting are the main corrosion damages of WWER heat exchange tubes and are initiated from the outer surface. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through wall cracks, oriented preferentially in the axial direction. The paper presents the leakage and plugging limits for WWER steam generators, which have been determined from leak tests and burst tests. The tubes with axial part-through and through-wall defects have been used. The permissible value of primary to secondary leak rate was evaluated with respect to permissible axial through-wall defect size of WWER 440 and 1000 steam generator tubes. Blocking of the tube cracks by corrosion product particles and other compounds reduces the primary to secondary leak rate. The plugging limits involve the following factors: permissible tube wall thickness which determine further operation of the tubes with defects and assures their integrity under operating conditions and permissible size of a through-wall crack which is sufficiently stable under normal and accident conditions in relation to the critical crack length. For the evaluation of burst test of heat exchange tubes with longitudinal through-wall defects the instability criterion has been used and the dependence of the normalised burst pressure on the normalised length of an axial through-wall defect has been determined. The validity of the criterion of instability for WWER tubes with through

  15. Steam generator tube integrity requirements and operating experience in the United States

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    2009-01-01

    Steam generator tube integrity is important to the safe operation of pressurized-water reactors. For ensuring tube integrity, the U.S. Nuclear Regulatory Commission uses a regulatory framework that is largely performance based. This performance-based framework is supplemented with some prescriptive requirements. The framework recognizes that there are three combinations of tube materials and heat treatments currently used in the United States and that the operating experience depends, in part, on the type of material used. This paper summarizes the regulatory framework for ensuring steam generator tube integrity, it highlights the current status of steam generators, and it highlights some of the steam generator issues and challenges that exist in the United States. (author)

  16. PACTEL: Experiments on the behaviour of the new horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Kouhia, J.; Riikonen, V.; Purhonen, H. [VTT Energy, Lappeenranta (Finland)

    1995-12-31

    Experiments were performed to study the behaviour of the PACTEL facility, a medium scale integral test loop simulating VVER 440 pressurized water reactors. The study focused on the operation of the new horizontal steam generator model installed in PACTEL. Three experiments were conducted: a small-break test to observe the steam generator behaviour over a range of primary coolant inventories, a hot leg loop seal experiment to study the cyclic behaviour of a loop seal and a loss of secondary side feedwater test to examine the effect of uncovered tubes in the steam generator. A reverse flow was observed in the lower part of the U-tube bundle of the steam generator during natural circulation. The flow reversal point dropped when the tubes uncovered, during secondary inventory reduction. (orig.). 5 refs.

  17. Development of technologies on innovative-simplified nuclear power plant using high-efficiency steam injectors (5) operating characteristics of center water jet type supersonic steam injector

    International Nuclear Information System (INIS)

    Abe, Y.; Kawamoto, Y.; Iwaki, C.; Narabayashi, T.; Mori, M.; Ohmori, S.

    2005-01-01

    Next-generation reactor systems have been under development aiming at simplified system and improvement of safety and credibility. A steam injector has a function of a passive pump without large motor or turbo-machinery, and has been investigated as one of the most important component of the next-generation reactor. Its performance as a pump depends on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. As previous studies of the steam injector, there are studies about formulation of operating characteristic of steam injector and analysis of jet structure in steam injector by Narabayashi etc. And as previous studies of the direct contact condensation, there is the study about the direct contact condensation in steam atmosphere. However the study about the turbulent heat transfer under the great shear stress is not enough investigated. Therefore it is necessary to examine in detail about the operating characteristic of the steam injector. The present paper reports the observation results of the water jet behavior in the super sonic steam injector by using the video camera and the high-speed video camera. And the measuring results of the temperature and the pressure distribution in the steam injector are reported. From observation results by video camera, it is cleared that the water jet is established at the center of the steam injector right after steam supplied and the operation of the steam injector depends on the throat diameter. And from observation results by high-speed video camera, it is supposed that the columned water jet surface is established in the mixing nozzle and the water jet surface movement exists. And from temperature measuring results, it is supposed that the steam temperature at the mixing nozzle is changed between about 80 degree centigrade and about 60 degree centigrade. Then from the pressure measuring results, it is confirmed that the pressure at the diffuser depends on each the throat diameter and

  18. Estimating probable flaw distributions in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gorman, J.A.; Turner, A.P.L.

    1997-01-01

    This paper describes methods for estimating the number and size distributions of flaws of various types in PWR steam generator tubes. These estimates are needed when calculating the probable primary to secondary leakage through steam generator tubes under postulated accidents such as severe core accidents and steam line breaks. The paper describes methods for two types of predictions: (1) the numbers of tubes with detectable flaws of various types as a function of time, and (2) the distributions in size of these flaws. Results are provided for hypothetical severely affected, moderately affected and lightly affected units. Discussion is provided regarding uncertainties and assumptions in the data and analyses

  19. Dynamic and control of a once through steam generator

    International Nuclear Information System (INIS)

    Gomes, Arivaldo Vicente

    1979-01-01

    This paper presents a non linear distributed parameter model for the dynamics and feedback control of a large countercurrent heat exchanger used as a once through steam generator for a breeder reactor power plant. A convergent, implicit method has been developed to solve simultaneously the equations of conservation of mass, momentum and energy. The model, applicable to heat exchanger systems in general, has been used specifically to study the performance of a once-through steam generator with respect to its load following ability and stability of throttle steam temperature and pressure. (author)

  20. On the reliability of steam generator performance at nuclear power plants with WWER type reactors

    International Nuclear Information System (INIS)

    Styrikovich, M.A.; Margulova, T.Kh.

    1974-01-01

    The problem of ensuring reliable operation of steam generators in a nuclear power plant with a water-cooled, water-moderated reactor (WWER) was studied. At a nuclear power plant with a vertical steam generator (specifically, a Westinghouse product) the steam generator tubes were found to have been penetrated. Shutdown was due to corrosion disintegration of the austenitic stainless steel, type 18/8, used as pipe material for the heater surface. The corrosion was the result of the action of chlorine ions concentrated in the moisture contained in the iron oxide films deposited in low parts of the tube bundle, directly at the tube plate. Blowing through did not ensure complete removal of the film, and in some cases the construction features of the steam generator made removal of the film practically impossible. Replacement of type 18/8 stainless steel by other construction material, e.g., Inconel, did not give good results. To ensure reliable operation of vertical steam generators in domestic practice, the generators are designed without a low tube plate (a variant diagram of the vertical steam generator of such construction for the water-cooled, water-moderated reactor 1000 is presented). When low tube plates are used the film deposition is intolerable. For organization of a non-film regime a complex treatment of the feed water is used, in which the amount of complexion is calculated from the stoichmetric ratios with the composition of the feed water. It is noted that, if 100% condensate purification is used with complexon processing of the feed water to the generator, we can calculate the surface of the steam-generator heater without considering the outer placement on the tubes. In this the cost of the steam generator and all the nuclear power plants with WWER type reactors is decreased even with installation of a 100% condensate purification. It is concluded that only simultaneous solution of construction and water-regime problems will ensure relaible operation of

  1. Automated Diagnosis and Classification of Steam Generator Tube Defects

    International Nuclear Information System (INIS)

    Garcia, Gabe V.

    2004-01-01

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization

  2. MINET validation study using steam generator test data

    International Nuclear Information System (INIS)

    Van Tuyle, G.J.; Guppy, J.G.

    1984-01-01

    Three steam generator transient test cases that were simulated using the MINET computer code are described, with computed results compared against experimental data. The MINET calculations closely agreed with the experiment for both the once-through and the U-tube steam generator test cases. The effort is part of an ongoing effort to validate the MINET computer code for thermal-hydraulic plant systems transient analysis, and strongly supports the validity of the MINET models

  3. Automated Diagnosis and Classification of Steam Generator Tube Defects

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Gabe V. Garcia

    2004-10-01

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization.

  4. Photoacoustic monitoring of steam bubble cavitation in water superheated by TEA CO II laser

    Science.gov (United States)

    Kudryashov, Sergey I.; Lyon, Kevin; Allen, Susan D.

    2006-02-01

    Using a TEA CO II laser for explosive surface boiling of bulk water, oscillatory acoustic transients from steam bubbles were recorded using a contact photoacoustic technique. Multiple well-resolved, high-amplitude multi-MHz spectral features representing high-order combination acoustic oscillations of steam bubbles were revealed in spectra obtained by means of numerical Fast Fourier Transformation of these transients. A potential parametric generation mechanism for these high-order combination oscillation modes of steam bubbles is discussed.

  5. Steam generator cleaning campaigns at Bruce A: 1993-1996

    International Nuclear Information System (INIS)

    Puzzuoli, F.V.; Leinonen, P.J.; Lowe, G.A.

    1997-01-01

    Boiler chemical cleaning (BOCC) and high-pressure water lancing operations were performed during the Bruce A 1993 Unit 3, 1994 Unit 3, 1995 Unit 1 and 1996 Unit 3 outages to remove secondary side deposits. High-pressure water lancing focused on three boiler areas: tube support plates, to remove broached hole deposits, hot leg U-bend supports to dislodge deposits contributing to boiler tube stress corrosion cracking and tube sheets with the aim of removing accumulated sludge piles and post BOCC insoluble residues. The chemical cleaning processes applied were modified versions of the one developed by the Electric Power Research Institute/Steam Generator Owners Group. During these BOCC operations, corrosion for several key boiler materials was monitored and was well below the specified allowances

  6. Steam generator tube fitness-for-service guidelines

    International Nuclear Information System (INIS)

    Gorman, J.A.; Harris, J.E.; Lowenstein, D.B.

    1995-07-01

    The objectives of this project were to characterize defect mechanisms which could affect the integrity of steam generator tubes, to review and critique state-of-the-art Canadian and international steam generator tube fitness-for-service criteria and guidelines, and to obtain recommendations for criteria that could be used to assess fitness-for service guidelines for steam generator tubes containing defects in Canadian power plant service. Degradation mechanisms, that could affect CANDU steam generator tubes in Canada, have been characterized. The design standards and safety criteria that apply to steam generator tubing in nuclear power plant service in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA have been reviewed and described. The fitness-for-service guidelines used for a variety of specific defect types in Canada and internationally have been evaluated and described in detail in order to highlight the considerations involved in developing such defect specific guidelines. Existing procedures for defect assessment and disposition have been identified, including inspection and examination practices. The approaches used in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA for fitness-for-service guidelines were compared and contrasted for a variety of defect mechanisms. The strengths and weaknesses of the various approaches have been assessed. The report presents recommendations on approaches that may be adopted in the development of fitness-for-service guidelines for use in the dispositioning of steam generator tubing defects in Canada. (author). 175 refs., 2 tabs., 28 figs

  7. Destructive examination and analyses of pulled steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Dong Jin; Kim, H. P.; Kim, J. S.; Lim, Y. S.; Hwang, S. S.; Kim, S. W.; Jeong, M. K.; Hong, J. H.; Kim, W. W.

    2011-07-01

    Steam generator model F in Kori 3, Younggwang 2 and Younggwang 1 as 950MWe PWR was provided by Westinghouse. Steam generator tube made of Alloy 600TT material (outer diameter 0.688'(17.475 mm), thickness 0.04'(1.016mm) in Blairsville was provided by Huntington alloys. Steam generator in Ulchin 4 as 1000MWe KHNP PWR was manufactured by Doosan heavy industry and steam generator tubes were manufactured by B and W (Bobcock and Wilcox). Alloy 600 MA was used as steam generator tubing material of outer diameter 19.05mm and thickness 1.07mm. Five tubes of Alloy 600TT which showed crack signal from non-destructive examination were pulled from Kori 3, Younggwang 2 and Younggwang 1. Two tubes which showed crack signal from non-destructive examination were pulled from Ulchin 4. For the pulled tubes, KAERI performed destructive examination. Through the destructive examination, the existence of cracks were confirmed and the cause of crack was investigated. Remedy was also suggested to mitigate the present circumstances. Stress corrosion cracking (SCC) was observed for Alloy 600TT tubes. It was recommended that the sludge content should be lowered, deleterious elements and MRI should be maintained continuously. For Ulchin 4, SCC was confirmed for Alloy 600MA tubes. It is necessary to lower and remove the sludge in the near term. In the longer term, replacement of steam generator was suggested

  8. Next Generation Steam Cracking Reactor Concept

    NARCIS (Netherlands)

    Van Goethem, M.W.M.

    2010-01-01

    The steam cracking process is an important asset in the hydrocarbon processing industry. The main products are lower olefins and hydrogen, with ethylene being the world's largest volume organic chemical at a worldwide capacity of ~ 120 million tonnes per year. Feed stocks are hydrocarbons such as:

  9. On possibility of application of the parallel-mixed type coolant flow scheme to NPP steam generators linked with superheaters

    International Nuclear Information System (INIS)

    Malkis, V.A.; Lokshin, V.A.

    1983-01-01

    Optimum distribution of the coolant straight-through flow between the superheater, evaporator and economizer is determined and the parallel-mixed type flow scheme is compared with other schemes. The calculations are performed for the 250 MW(e) steam generator for the WWER-1000 reactor unit the inlet and outlet primary coolant temperature of which is 324 and 290 deg C, respectively, while the feed water and saturation temperatures are 220 and 278.5 deg C, respectively. The rated superheating temperature is 300 deg C. The comparison of different schemes has been performed according to the average temperature head value at the steam-generator under the condition of equality as well as essential difference in the heat transfer coefficients in certain steam-generator sections. The calculations have shown that the use of parallel-mixed type flow permits to essentially increase the temperature head of the steam generator. At a constant heat transfer coefficient in all steam generator sections the highest temperature head is reached. At relative flow rates in the steam generator, economizer and evaporator equal to 6, 8 and 86%, respectively. The superheated steam generator temperature head in this case by 12% exceeds the temperature head of the WWER-1000 reactor unit wet steam generator. In case of heat transfer coefficient reduction in the superheater by a factor of three, the choice of the primary coolant, optimum distribution permits to maintain the steam generator temperature head at the level of the WWER-1000 reactor unit wet-steam steam generator. The use of the parallel-mixed type flow scheme permits to design a steam generator of slightly superheated steam for the parameters of the WWER-1000 unit

  10. EPR: steam generator tube rupture analysis in Finland and in France

    International Nuclear Information System (INIS)

    Israel, S.

    2006-01-01

    Different requirements between Finland and France lead EPR designer to define different features (system or action) for management of accidents on Olkiluoto 3 EPR that is under-construction in Finland compared to Flamanville 3 EPR that is foreseen in France. One of these differences concerns the management of Steam Generator Tube Rupture since no primary coolant (liquid and steam) release to the environment is allowed in Finland dislike in France where primary steam releases are not forbidden. This leads to define on Finnish EPR a strategy that anticipates mitigation action compared to French EPR and that only uses the unaffected steam generators. This strategy is intended to reduce the release to the environment. IRSN has analysed an other aspect of the Steam Generator Tube Rupture: the back-flow (flow of un-borated water from steam generator to the primary circuit). Indeed, if the Reactor Coolant Pumps have been shut down, the creation an un-borated water plug because of the back-flow could lead to reactivity accident in case of Reactor Coolant Pump restart. IRSN analysis shows that, using the current Olkiluoto 3 SGTR mitigation strategy and very penalizing assumptions, the amount of un-borated water transferred to the primary circuit on the Finnish EPR could be higher than on the French EPR in the long term. Discussions are going on between STUK and TVO to finalize the SGTR strategy so that both releases into the environment and risk of back-flow can be minimized. (author)

  11. Linking gas turbine with lignite fired steam generators: alternatives, limitations, benefits and costs

    Energy Technology Data Exchange (ETDEWEB)

    Stamatelopoulos, G.N.; Leithner, R.; Karakas, E.; Papageorgiou, N. [Technische Universitaet Braunschweig, Braunschweig (Germany). Inst. fuer Waerme und Breunnstofftechnik

    1996-09-01

    In this paper the possibility of linking high efficiency gas turbines with lignite fired steam generators is examined. The possible combinations of gas and steam turbine and the experience gained from their practical application are presented. The technical limitations set by the existing boilers and steam turbines are discussed. For the efficiency and power output increase of the power plant Kardia in Northern Greece the following alternatives are suggested: supplementary firing of oil or natural gas together with lignite; topping of every steam generator with small gas turbines and installation of a gas turbine with turbine with heat recovery steam generator and water/steam side link with every steam generator. The possibility of using the exhaust gas from the gas turbine as the only oxygen carrier is also discussed. These alternatives are calculated with a process simulation program and are compared to each other with emphasis on the technical and the economical aspects. A sensitivity analysis concerning the natural gas price was carried out in order to evaluate its influence on the costs and the affectivity of the investment. 16 refs., 7 figs., 4 tabs.

  12. Primary collector wall local temperature fluctuations in the area of water-steam phase boundary

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Klinga, J.; Simo, T. [Energovyzkum Ltd., Brno (Switzerland)

    1995-12-31

    A limited number of temperature sensors could be installed at the primary collector surface in the area of water - steam phase boundary. The surface temperatures as well WWER 440 steam generator process data were measured and stored for a long time and off-line evaluated. Selected results are presented in the paper. (orig.). 2 refs.

  13. Steam generator deposit control program assessment at Comanche Peak

    International Nuclear Information System (INIS)

    Stevens, J.; Fellers, B.; Orbon, S.

    2002-01-01

    Comanche Peak has employed a variety of methods to assess the effectiveness of the deposit control program. These include typical methods such as an extensive visual inspection program and detailed corrosion product analysis and trending. In addition, a recently pioneered technique, low frequency eddy current profile analysis (LFEC) has been utilized. LFEC provides a visual mapping of the magnetite deposit profile of the steam generator. Analysis of the LFEC results not only provides general area deposition rates, but can also provide local deposition patterns, which is indicative of steam generator performance. Other techniques utilized include trending of steam pressure, steam generator hideout-return, and flow assisted corrosion (FAC) results. The sum of this information provides a comprehensive assessment of the deposit control program effectiveness and the condition of the steam generator. It also provides important diagnostic and predictive information relative to steam generator life management and mitigative strategies, such as special cleaning procedures. This paper discusses the techniques employed by Comanche Peak Chemistry to monitor the effectiveness of the deposit control program and describes how this information is used in strategic planning. (authors)

  14. Condition monitoring of steam generator by estimating the overall heat transfer coefficient

    International Nuclear Information System (INIS)

    Furusawa, Hiroaki; Gofuku, Akio

    2013-01-01

    This study develops a technique for monitoring in on-line the state of the steam generator of the fast-breeder reactor (FBR) “Monju”. Because the FBR uses liquid sodium as coolant, it is necessary to handle liquid sodium with caution due to its chemical characteristics. The steam generator generates steam by the heat of secondary sodium coolant. The sodium-water reaction may happen if a pinhole or crack occurs at the thin metal tube wall that separates the secondary sodium coolant and water/steam. Therefore, it is very important to detect an anomaly of the wall of heat transfer tubes at an early stage. This study aims at developing an on-line condition monitoring technique of the steam generator by estimating overall heat transfer coefficient from process signals. This paper describes simplified mathematical models of superheater and evaporator to estimate the overall heat transfer coefficient and a technique to diagnose the state of the steam generator. The applicability of the technique is confirmed by several estimations using simulated process signals with artificial noises. The results of the estimations show that the developed technique can detect the occurrence of an anomaly. (author)

  15. Primary separator replacement for Bruce Unit 8 steam generators

    International Nuclear Information System (INIS)

    Roy, S.B.; Mewdell, C.G.; Schneider, W.G.

    2000-01-01

    During a scheduled maintenance outage of Bruce Unit 8 in 1998, it was discovered that the majority of the original primary steam separators were damaged in two steam generators. The Bruce B steam generators are equipped with GXP type primary cyclone separators of B and W supply. There were localized perforations in the upper part of the separators and large areas of generalized wall thinning. The degradation was indicative of a flow related erosion corrosion mechanism. Although the unit- restart was justified, it was obvious that corrective actions would be necessary because of the number of separators affected and the extent of the degradation. Repair was not considered to be a practical option and it was decided to replace the separators, as required, in Unit 8 steam generators during an advanced scheduled outage. GXP separators were selected for replacement to minimize the impact on steam generator operating characteristics and analysis. The material of construction was upgraded from the original carbon steel to stainless steel to maximize the assurance of full life. The replacement of the separators was a first of a kind operation not only for Ontario Power Generation and B and W but also for all CANDU plants. The paper describes the degradations observed and the assessments, the operating experience, manufacture and installation of the replacement separators. During routine inspection in 1998, many of the primary steam separators in two of steam generators at Bruce Nuclear Division B Unit 8 were observed to have through wall perforations. This paper describes assessment of this condition. It also discusses the manufacture and testing of replacement primary steam separators and the development and execution of the replacement separator installation program. (author)

  16. Sodium and steam leak simulation studies for fluidized bed steam generators

    International Nuclear Information System (INIS)

    Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

    1976-01-01

    An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

  17. Some engineering aspects of the steam generator system for the United States LMFBR demonstration plant

    International Nuclear Information System (INIS)

    Tippets, F.E.

    1975-01-01

    This paper describes the main design features of the steam generator system for the Clinch River Breeder Reactor Plant and the engineering approach being employed for some of the critical elements of this system, including in particular the sodium-steam/water boundary, the efforts to have this boundary be of highest integrity, and the system features to safely accommodate any failure of the boundary. (author)

  18. Coupled Calculations in Helical Steam Generator: Validation on Legacy Data

    Energy Technology Data Exchange (ETDEWEB)

    Merzari, E. [Argonne National Lab. (ANL), Argonne, IL (United States); Yuan, Haomin [Argonne National Lab. (ANL), Argonne, IL (United States); Kraus, A. [Argonne National Lab. (ANL), Argonne, IL (United States); Solberg, Jerome [Argonne National Lab. (ANL), Argonne, IL (United States); Ferencz, Robert M. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-09-30

    The NEAMS program aims to develop an integrated multi-physics simulation capability “pellet-to-plant” for the design and analysis of future generations of nuclear power plants. In particular, the Reactor Product Line code suite's multi-resolution hierarchy is being designed to ultimately span the full range of length and time scales present in relevant reactor design and safety analyses, as well as scale from desktop to petaflop computing platforms. Flow-induced vibration (FIV) is widespread problem in energy systems because they rely on fluid movement for energy conversion. Vibrating structures may be damaged as fatigue or wear occurs. Given the importance of reliable components in the nuclear industry, flow-induced vibration has long been a major concern in safety and operation of nuclear reactors. In particular, nuclear fuel rods and steam generators have been known to suffer from flow-induced vibration and related failures. Advanced reactors, such as integral Pressurized Water Reactors (PWRs) considered for Small Modular Reactors (SMR), often rely on innovative component designs to meet cost and safety targets. One component that is the subject of advanced designs is the steam generator, some designs of which forego the usual shell-and-tube architecture in order to fit within the primary vessel. In addition to being more cost- and space-efficient, such steam generators need to be more reliable, since failure of the primary vessel represents a potential loss of coolant and a safety concern. A significant amount of data exists on flow-induced vibration in shell-and-tube heat exchangers, and heuristic methods are available to predict their occurrence based on a set of given assumptions. In contrast, advanced designs have far less data available. Advanced modeling and simulation based on coupled structural and fluid simulations have the potential to predict flow-induced vibration in a variety of designs, reducing the need for expensive experimental

  19. Analysis of Precooling Injection Transient of Steam Generator for High Temperature Gas Cooled Reactor

    Directory of Open Access Journals (Sweden)

    Yan Wang

    2017-01-01

    Full Text Available After a postulated design basis accident leads high temperature gas cooled reactor to emergency shutdown, steam generator still remains with high temperature level and needs to be cooled down by a precooling before reactor restarts with clearing of fault. For the large difference of coolant temperature between inlet and outlet of steam generator in normal operation, the temperature distribution on the components of steam generator is very complicated. Therefore, the temperature descending rate of the components in steam generator needs to be limited to avoid the potential damage during the precooling stage. In this paper, a pebble-bed high temperature gas cooled reactor is modeled by thermal-hydraulic system analysis code and several postulated precooling injection transients are simulated and compared to evaluate their effects, which will provide support for the precooling design. The analysis results show that enough precooling injection is necessary to satisfy the precooling requirements, and larger mass flow rate of precooling water injection will accelerate the precooling process. The temperature decrease of steam generator is related to the precooling injection scenarios, and the maximal mass flow rate of the precooling injection should be limited to avoid the excessively quick temperature change of the structures in steam generator.

  20. Commissioning and maintenance experience on mechanical equipment in steam generators of captive power plant at HWP, Manuguru (Paper No. 5.3)

    International Nuclear Information System (INIS)

    Bhatnagar, R.; Sinha, Ashok; Mohan Rao, A.C.

    1992-01-01

    Heavy Water Project (Manuguru) is having a captive power plant to cater to the demands of steam and power for the main plant. During the commissioning and initial run of the steam generators and their auxiliaries, teething/initial problems were encountered in nearly all the equipment of the steam generators. This paper briefly describes some of the major problems faced during the commissioning of the steam generators. (author). 4 figs

  1. Steam generator and condenser design of WWER-1000 type of nuclear power plant

    International Nuclear Information System (INIS)

    Zare Shahneh, Abolghasem.

    1995-03-01

    Design process of steam generator and condenser at Russian nuclear power plant type WWER-1000 is identified. The four chapter of the books are organized as nuclear power plant, types of steam generators specially horizontal steam generator, process of steam generator design and the description of condenser and its process design

  2. Simulation of a Standalone, Portable Steam Generator Driven by a Solar Concentrator

    Directory of Open Access Journals (Sweden)

    Mohamed Sabry

    2015-05-01

    Full Text Available Solar energy is a good solution for energy-deficiency problems, especially in regions such ‎as rural areas in the Middle East that have not been electrified yet or are ‎under electrification. In ‎this paper, with the aid of a Computational Fluid Dynamics simulation, we propose a ‎system that comprises a trough solar concentrator and a pipe—with flowing water—that ‎is set in the concentrator focus. The aim of this work is to investigate the feasibility of generating steam ‎from such a system as well as analyzing the generated steam quantitatively ‎and qualitatively. Effects of variation of solar radiation intensity, ambient temperature, water ‎flow rate and pipe diameter on the quantity and quality of the generated steam have been investigated. The results ‎show that a quantity of about 130 kg of steam could be generated per day with a 0.01 m diameter with 0.0042 kg/s flowing water, although qualitatively, a narrower pipe achieves better performance than a wider one. About 74 kg of daily accumulated steam mass with a temperature >423 K could be achieved for a 0.005 m diameter tube compared to about 50 kg for the 0.01 m diameter tube. Steam quality factor is higher at all flow rates for the 0.005 m diameter tube compared to that of 0.01 m.

  3. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    Science.gov (United States)

    Tomlinson, Leroy Omar; Smith, Raub Warfield

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  4. Short history of steam generators in the USSR

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    The first power stations appeared in Russia in the late 1880s. Early pioneers in generator design are mentioned. Lenin considered power production essential for rapid industrialization. In the early 1920s power stations were designed to make use of local fuels: peat, brown coal, and anthracite culm. The high-pressure, once-through boiler technology was introduced in the 1930s. At the same time cogeneration was a widely used technology, and efforts were being made to increase boiler capacity. In 1939, in line with prewar policies of dispersing Soviet industry to protect it from enemy attack, boiler capacity was limited to 25 tons/hr. Almost all of the multi-drum boilers were destroyed as a result of WWII. A novel method of salvaging the boilers by welding 2 or 3 units together to make a single unit was implemented after the war. Research organizations are mentioned along with their specific contributions. Modern steam generators use boiler turbines and supercritical once-through boilers. It was only in the late 1950s that economic planners discovered that oil and gas in power stations was cost effective. In 1954 a 5-MW graphite-water reactor became the world's first nuclear power plant. For the next 20 years, two types of nuclear reactors began production: pressurized water-cooled, water-moderated reactors in the 200-400 MW range; and channel-type graphite-moderated, water-cooled reactors in the 100-200 MW range

  5. Condensation induced water hammer in steam supply system

    International Nuclear Information System (INIS)

    Andrews, P.B.; Antaki, G.A.; Rawls, G.B.; Gutierrez, B.J.

    1995-01-01

    The accidental mixing of steam and water usually leads to condensation induced water hammer. THis phenomenon is not uncommon in the power and process industries, and is of particular concern due to the high energies which accompany steam transients. The paper discusses the conditions which lead to a recent condensation induced water hammer in a 150 psig steam supply header. The insuing structural damage, inspection and repairs are described. Finally, a list of design cautions are presented to help minimize the potential for condensation induced water hammer in steam lines

  6. Developments in steam generator leak detection at Ontario Hydro

    International Nuclear Information System (INIS)

    Maynard, K.J.; Singh, V.P.

    1998-01-01

    A method for locating small tube leaks in steam generators has been developed and implemented at Ontario Hydro. The technique utilizes both helium leak detection and moisture leak detection. The combination of these two methods allows tube leaks to be detected in any part of the tube bundle, including those submerged below water near the tubesheet. The estimated detection limits for the helium and moisture leak detection systems are 0.001 kg/hr and 0.05 kg/hr respectively, expressed as leak rates measured at typical boiler operating conditions. This technology is best utilized in situations where the leak rate under operating conditions is smaller than the practical limit for fluorescein dye techniques (∼2 kg/hour). Other novel techniques have been utilized to increase the reliability and speed of the boiler leak search process. These include the use of argon carrier gas to stabilize the buoyant helium gas in the boiler secondary. (author)

  7. Burnout power in once-through tubular steam generators

    International Nuclear Information System (INIS)

    Campolunghi, F.; Cumo, M.; Ferrari, G.; Leo, R.; Vaccaro, G.

    1974-01-01

    The present experimental research provides experimental data in a design field where existing burnout correlations are usually extrapolated outside their validity range. Low surface heat fluxes and very long geometries typical of L.M.F.B.R. sodium heated steam generators require full scale water tests. 218 burnout qualities at pressures ranging from 60 to 160 kg/cm 2 and specific mass flowrates from 110 to 260 g/cm 2 s were measured and tested against the most known burnout correlations. Physically it appears that burnout quality is substantially independent from the flowrate, while a sharp subdivision with pressure suggests that for 60 less than p less than 90 kg/cm 2 and 110 less than p less than 160 kg/cm 2 two different burnout mechanisms may set up. (U.S.)

  8. Characterization of corrosion deposits on components of candu steam generators

    International Nuclear Information System (INIS)

    Dinu, A.; Mincu, M.; Stanciulescu, M.; Diniasi, D.

    2015-01-01

    X-ray diffraction at small angles of incidence was used to investigate oxidised samples obtained from Incoloy 800, steel 516 and Inconel 600, materials used to manufacture different components of CANDU steam generators. The samples were exposed for 157 days in demineralised water with LiOH (pH=10.5), at 3100C and 5MPa. In the case of 516 steel it was observed that the magnetite is formed at interface metal-oxide, while the external layer is formed preponderant from hematite particles. The external layer present on the surface of Inconel 600 is formed by nickel hydroxide, while the spinelic compounds such as (Cr, Fe)3O4 are distributed in the inner layer. Because the oxide formed on the surface of Incoloy 800 sample is very thin, there is not major difference regarding the composition in the depth profile. The X-rays results were sustained by the SEM results. (authors)

  9. Non linear identification applied to PWR steam generators

    International Nuclear Information System (INIS)

    Poncet, B.

    1982-11-01

    For the precise industrial purpose of PWR nuclear power plant steam generator water level control, a natural method is developed where classical techniques seem not to be efficient enough. From this essentially non-linear practical problem, an input-output identification of dynamic systems is proposed. Through Homodynamic Systems, characterized by a regularity property which can be found in most industrial processes with balance set, state form realizations are built, which resolve the exact joining of local dynamic behaviors, in both discrete and continuous time cases, avoiding any load parameter. Specifically non-linear modelling analytical means, which have no influence on local joined behaviors, are also pointed out. Non-linear autoregressive realizations allow us to perform indirect adaptive control under constraint of an admissible given dynamic family [fr

  10. In situ corrosion monitoring of steam generators. [PWR

    Energy Technology Data Exchange (ETDEWEB)

    Kendig, M W; Isaacs, H S

    1978-06-01

    An ac electrochemical technique which meets the basic requirements for an in situ localized corrosion monitor within the secondary coolant of PWR steam generators has been investigated. The technique uses two electrodes to measure the electrochemical impedance of a surface in an occluded region with high heat flux. The impedance is related to the kinetics of corrosion. Marked decreases indicate the onset of a high corrosion rate. Experiments have demonstrated the ability of the technique to determine the onset of corrosion under conditions of high solution resistance and solution agitation due to local boiling. Experiments have shown the technique operates similarly in pressurized 300/sup 0/C water, 1,400 ppM in Na/sub 2/SO/sub 4/.

  11. Hydrogen-based power generation from bioethanol steam reforming

    International Nuclear Information System (INIS)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-01-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO 2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint

  12. Hydrogen-based power generation from bioethanol steam reforming

    Energy Technology Data Exchange (ETDEWEB)

    Tasnadi-Asztalos, Zs., E-mail: tazsolt@chem.ubbcluj.ro; Cormos, C. C., E-mail: cormos@chem.ubbcluj.ro; Agachi, P. S. [Babes-Bolyai University, Faculty of Chemistry and Chemical Engineering, 11 Arany Janos, Postal code: 400028, Cluj-Napoca (Romania)

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  13. Hydrogen-based power generation from bioethanol steam reforming

    Science.gov (United States)

    Tasnadi-Asztalos, Zs.; Cormos, C. C.; Agachi, P. S.

    2015-12-01

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO2 emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  14. Theoretical and experimental study of a reactive steam jet in molten sodium. Application to the wastage of steam generators of FBR power plants

    International Nuclear Information System (INIS)

    Lestrat, Patrice.

    1982-11-01

    This study aims to analyze and explain the structure of a reactive jet of water steam in liquid sodium, as from a ligh pressure tank and an orifice of very small section. The prior understanding of this reactive jet makes it possible to explain certain results of erosion-corrosion (Wastage) that can occur in the steam generators of breader reactor power stations. This study gave rise to an experimental simulation (plane jet of water steam on a bed of sodium), as well as to suggesting a reactive jet model according to the principle of an ''immersed Na-H 2 O diffusion flame'' [fr

  15. Lightweight, Mesoporous, and Highly Absorptive All-Nanofiber Aerogel for Efficient Solar Steam Generation.

    Science.gov (United States)

    Jiang, Feng; Liu, He; Li, Yiju; Kuang, Yudi; Xu, Xu; Chen, Chaoji; Huang, Hao; Jia, Chao; Zhao, Xinpeng; Hitz, Emily; Zhou, Yubing; Yang, Ronggui; Cui, Lifeng; Hu, Liangbing

    2018-01-10

    The global fresh water shortage has driven enormous endeavors in seawater desalination and wastewater purification; among these, solar steam generation is effective in extracting fresh water by efficient utilization of naturally abundant solar energy. For solar steam generation, the primary focus is to design new materials that are biodegradable, sustainable, of low cost, and have high solar steam generation efficiency. Here, we designed a bilayer aerogel structure employing naturally abundant cellulose nanofibrils (CNFs) as basic building blocks to achieve sustainability and biodegradability as well as employing a carbon nanotube (CNT) layer for efficient solar utilization with over 97.5% of light absorbance from 300 to 1200 nm wavelength. The ultralow density (0.0096 g/cm 3 ) of the aerogel ensures that minimal material is required, reducing the production cost while at the same time satisfying the water transport and thermal-insulation requirements due to its highly porous structure (99.4% porosity). Owing to its rationally designed structure and thermal-regulation performance, the bilayer CNF-CNT aerogel exhibits a high solar-energy conversion efficiency of 76.3% and 1.11 kg m -2 h -1 at 1 kW m -2 (1 Sun) solar irradiation, comparable or even higher than most of the reported solar steam generation devices. Therefore, the all-nanofiber aerogel presents a new route for designing biodegradable, sustainable, and scalable solar steam generation devices with superb performance.

  16. Temperature measurements in steam generator tube plates of the advanced PWR (FDR) on the NS OTTO HAHN

    International Nuclear Information System (INIS)

    Klaeke, R.D.

    1980-01-01

    During inspection for surface cracks at the steam generator tube sheets on the feed water inlet sides in several scaling welds small cracks were found. Thermotensions are in view for their origination. To clear up the temperature conditions on the feed water inlets in the areas of the tube sheets a temperature measuring program was performed. The results showed that over a large power range during the steam generation on the feed water inlet side of the steam generator permanently temperature fluctuations took place. (orig.) [de

  17. Method of controlling steam temperature of a fluid heating separation type steam generator

    International Nuclear Information System (INIS)

    Iwashita, Tsuyoshi; Monta, Kazuo.

    1975-01-01

    Object: To keep constant the stability and normal deviation in the entire control system by connecting an element of variable gain substantially in proportion to a preset load in series with the ordinary PID type control system. Structure: Changes in steam temperature at an evaporator outlet due to changes in sodium flow rate are detected by a thermocouple. The resultant detection signal is compared with a preset value of the steam generator output temperature, and a portion proportional to the difference between them is added as an operating signal, the operating signal also being used as a sodium flow rate control signal coupled to a sodium flow rate control means. In this method of control of vapor temperature of a fluid heating separation type steam generator, a control gain variable means is connected in series with a temperature control system to obtain control substantially proportional to the preset load. (Kamimura, M.)

  18. Functionalized Graphene Enables Highly Efficient Solar Thermal Steam Generation.

    Science.gov (United States)

    Yang, Junlong; Pang, Yunsong; Huang, Weixin; Shaw, Scott K; Schiffbauer, Jarrod; Pillers, Michelle Anne; Mu, Xin; Luo, Shirui; Zhang, Teng; Huang, Yajiang; Li, Guangxian; Ptasinska, Sylwia; Lieberman, Marya; Luo, Tengfei

    2017-06-27

    The ability to efficiently utilize solar thermal energy to enable liquid-to-vapor phase transition has great technological implications for a wide variety of applications, such as water treatment and chemical fractionation. Here, we demonstrate that functionalizing graphene using hydrophilic groups can greatly enhance the solar thermal steam generation efficiency. Our results show that specially functionalized graphene can improve the overall solar-to-vapor efficiency from 38% to 48% at one sun conditions compared to chemically reduced graphene oxide. Our experiments show that such an improvement is a surface effect mainly attributed to the more hydrophilic feature of functionalized graphene, which influences the water meniscus profile at the vapor-liquid interface due to capillary effect. This will lead to thinner water films close to the three-phase contact line, where the water surface temperature is higher since the resistance of thinner water film is smaller, leading to more efficient evaporation. This strategy of functionalizing graphene to make it more hydrophilic can be potentially integrated with the existing macroscopic heat isolation strategies to further improve the overall solar-to-vapor conversion efficiency.

  19. Steam generator degradation: Current mitigation strategies for controlling corrosion

    International Nuclear Information System (INIS)

    Millett, P.

    1997-01-01

    Steam Generator degradation has caused substantial losses of power generation, resulted in large repair and maintenance costs, and contributed to significant personnel radiation exposures in Pressurized Water Reactors (PWRs) operating throughout the world. EPRI has just published the revised Steam Generator Reference Book, which reviews all of the major forms of SG degradation. This paper discusses the types of SG degradation that have been experienced with emphasis on the mitigation strategies that have been developed and implemented in the field. SG degradation is presented from a world wide perspective as all countries operating PWRs have been effected to one degree or another. The paper is written from a US. perspective where the utility industry is currently undergoing tremendous change as a result of deregulation of the electricity marketplace. Competitive pressures are causing utilities to strive to reduce Operations and Maintenance (O ampersand M) and capital costs. SG corrosion is a major contributor to the O ampersand M costs of PWR plants, and therefore US utilities are evaluating and implementing the most cost effective solutions to their corrosion problems. Mitigation strategies developed over the past few years reflect a trend towards plant specific solutions to SG corrosion problems. Since SG degradation is in most cases an economic problem and not a safety problem, utilities can focus their mitigation strategies on their unique financial situation. Accordingly, the focus of R ampersand D has shifted from the development of more expensive, prescriptive solutions (e.g. reduced impurity limits) to corrosion problems to providing the utilities with a number of cost effective mitigation options (e.g. molar ratio control, boric acid treatment)

  20. Automation of steam generator services at public service electric & gas

    Energy Technology Data Exchange (ETDEWEB)

    Cruickshank, H.; Wray, J.; Scull, D. [Public Service Electric & Gas, Hancock`s Bridge, NJ (United States)

    1995-03-01

    Public Service Electric & Gas takes an aggressive approach to pursuing new exposure reduction techniques. Evaluation of historic outage exposure shows that over the last eight refueling outages, primary steam generator work has averaged sixty-six (66) person-rem, or, approximately tewenty-five percent (25%) of the general outage exposure at Salem Station. This maintenance evolution represents the largest percentage of exposure for any single activity. Because of this, primary steam generator work represents an excellent opportunity for the development of significant exposure reduction techniques. A study of primary steam generator maintenance activities demonstrated that seventy-five percent (75%) of radiation exposure was due to work activities of the primary steam generator platform, and that development of automated methods for performing these activities was worth pursuing. Existing robotics systems were examined and it was found that a new approach would have to be developed. This resulted in a joint research and development project between Westinghouse and Public Service Electric & Gas to develop an automated system of accomplishing the Health Physics functions on the primary steam generator platform. R.O.M.M.R.S. (Remotely Operated Managed Maintenance Robotics System) was the result of this venture.

  1. Removal of secondary sludge from steam generators used in French 900 class nuclear power plants

    International Nuclear Information System (INIS)

    Lebouc, B.

    1982-09-01

    The objective is to remove magnetite deposits which have formed on a steam generator tubesheet during plant operation. The deposits are separated from the tubesheet by spraying water at high pressure (about 200 bar at lance nozzle outlets) on each tube bundle ligament, i.e. the spaces between steam generator tubes. The water is recovered in suction lines and then filtered in two seperate units. The residue obtained after settling is removed in the form of solid waste. This paper presents the sludge lancing technique (spray lances, sludge recovery, liquid waste, cooling). A typical operating sequence is detailed (duration, personnel). Specifications for the equipment used are given

  2. 46 CFR 54.01-10 - Steam-generating pressure vessels (modifies U-1(g)).

    Science.gov (United States)

    2010-10-01

    ... ENGINEERING PRESSURE VESSELS General Requirements § 54.01-10 Steam-generating pressure vessels (modifies U-1(g)). (a) Pressure vessels in which steam is generated are classed as “Unfired Steam Boilers” except as... 46 Shipping 2 2010-10-01 2010-10-01 false Steam-generating pressure vessels (modifies U-1(g)). 54...

  3. Thermo-hydraulic stability study of a steam generator

    International Nuclear Information System (INIS)

    Magni, M C; Marcel, C P; Delmastro, D F

    2012-01-01

    In this work a mathematical model developed to investigate the thermalhydraulic stability of a helically coiled steam generator is presented. Such a steam generator is prone to experiment density wave oscillations. The model is therefore used to analyze the stability of the CAREM-25 reactor steam generators. The model is linear, numerically non-diffusive and nodal. In addition, it is able to represent non-uniform heat transfer fluxes between the primary and secondary coolant circuits. By using this model the marginal stability condition is found by varying the inlet friction coefficient for different conditions. The results are then compared with those obtained with a different model for which a simple uniform heat flux profiled is assumed. It is found that with such simplification the density waves instability mechanism is overestimated in a wide range of operating powers. For very low powers, in the contrary, the so-called uniform model underestimates the stabilizing inlet friction and therefore it gives non-conservative results. With the use of the more realistic non-uniform power profile model, it was possible to determine that, for a CAREM-25 steam generator, the most stable conditions is found at 60MW when the reactor operates at nominal pressure. Moreover, it is found that at high power levels the stability performance is dominated by the two-phase friction component while at low power levels the friction component originated in the over heated steam region prevail (author)

  4. Advanced steam cycles for light water reactors. Final report

    International Nuclear Information System (INIS)

    Mitchell, R.C.

    1975-07-01

    An appraisal of the potential of adding superheat to improve the overall LWR plant cycle performance is presented. The study assesses the economic and technical problems associated with the addition of approximately 500 0 F of superheat to raise the steam temperature to 1000 0 F. The practicality of adding either nuclear or fossil superheat to LWR's is reviewed. The General Electric Company Boiling Water Reactor (BWR) model 238-732 (BWR/6) is chosen as the LWR starting point for this evaluation. The steam conditions of BWR/6 are representative of LWR's. The results of the fossil superheat portion of the evaluation are considered directly applicable to all LWR's. In spite of the potential of a nuclear superheater to provide a substantial boost to the LWR cycle efficiency, nuclear superheat offers little promise of development at this time. There are difficult technical problems to resolve in the areas of superheat fuel design and emergency core cooling. The absence of a developed high integrity, high temperature fuel for operation in the steam/water environment is fundamental to this conclusion. Fossil superheat offers the potential opportunity to utilize fossil fuel supplies more efficiently than in any other mode of central station power generation presently available. Fossil superheat topping cycles evaluated included atmospheric fluidized beds (AFB), pressurized fluidized beds, pressurized furnaces, conventional furnaces, and combined gas/steam turbine cycles. The use of an AFB is proposed as the preferred superheat furnace. Fossil superheat provides a cycle efficiency improvement for the LWR of two percentage points, reduces heat rejection by 15 percent per kWe generated, increases plant electrical output by 54 percent, and burns coal with an incremental net efficiency of approximately 40 percent. This compares with a net efficiency of 36--37 percent which might be achieved with an all-fluidized bed fossil superheat plant design

  5. The steam generators components inspection programme of PISC III

    International Nuclear Information System (INIS)

    Birac, C.; Herkenrath, H.

    1988-07-01

    As a result of an enquiry conducted in 1986 and 1987 the extention of the PISC methodology has been decided for the Steam Generators Components Testing techniques evaluation. Besides calibration tubes and training tubes to be circulated amongst the participants, three phases are organized: capability tests on loose tubes, capability tests on a transportable mock-up, reliability tests on fixed mock-ups one of which has to contain interesting portions of the Surry Steam Generator. It is hoped to assess the performance and to identify clear trends for what concerns defects detection location and characterization in steam generators tubing as it has been obtained by PISC II in pressure vessel steel structures

  6. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  7. The impact of maintenance strategy on steam generator reliability

    International Nuclear Information System (INIS)

    Cizelj, L.; Mavko, B.

    1992-01-01

    When employing a new or alternate maintenance strategy in a nuclear power plant, the question of safety and reliability is raised. Therefore, a comparative investigation of maintenance strategies is performed in this paper. A distribution of defects has been assumed to estimate the probability of having at least one tube in the steam generator failed at hypothetical accidental conditions. As a criterion of success, the tube failure probability has been employed. The methodology is illustrated by a numerical example. A typical steam generator has been analyzed during a hypothetical accident. The analysis was carried out by the means of Monte Carlo simulation and probabilistic fracture mechanics. (author) [sl

  8. Physical and statistical models for steam generator clogging diagnosis

    CERN Document Server

    Girard, Sylvain

    2014-01-01

    Clogging of steam generators in nuclear power plants is a highly sensitive issue in terms of performance and safety and this book proposes a completely novel methodology for diagnosing this phenomenon. It demonstrates real-life industrial applications of this approach to French steam generators and applies the approach to operational data gathered from French nuclear power plants. The book presents a detailed review of in situ diagnosis techniques and assesses existing methodologies for clogging diagnosis, whilst examining their limitations. It also addresses numerical modelling of the dynamic

  9. Chemistry and corrosion on steam generators in PWRs

    International Nuclear Information System (INIS)

    Berge, J.P.; Nordmann, F.

    1989-01-01

    After a review of the objectives of primary coolant chemistry, the reasons are given for the 'decaying lithium' specification and for its development to decrease dose rates while avoiding increasing the risks of primary side cracking of steam generator pipes. For conditioning secondary coolant, the choice of volatile conditioning (ammoniac or morpholine) and its characteristics are specified. The different types of corrosion of steam generators are discussed, particularly cracking under stress corrosion on the primary side and intergranular attack of the pipes on the secondary side; the associated remedies and consequences are also discussed. 8 figs., 3 tabs., 5 refs

  10. CANDU 6 steam generator thermalhydraulic modeling and simulation

    International Nuclear Information System (INIS)

    Zahedi, P.; Borairi, M.

    2009-01-01

    The main objective of this paper is to describe the process of accurately modeling the dynamic behavior of CANada Deuterium Uranium 6 (CANDU 6) steam generator and its control algorithm. The mathematical model of the steam generator was developed mainly through differential equations calculated from the physical properties of the components. In addition, empirical modeling techniques were utilized in order to incorporate more complex properties of steam generators. The controller design and resulting controller performance on the actual plant are both strongly dependent on the accuracy of the mathematical model used to describe the plant. During power manoeuvrings, the level control in a steam generator is complicated by the thermal reverse effects known as 'shrink and swell'. This non-linear non-minimum phase characteristic of the steam generators is most challenging to model. Based on various recent publications, the root cause of the deficiencies in model-based controller designs is the fact that the 'shrink and swell' phenomenon is not captured by the plant model. The model developed in this project captures this phenomenon and clearly presents the adverse effect of such characteristic in the performance of conventional controllers. The resulting mathematical model developed in this project is implemented in Simulink, a graphical block diagramming tool offered by MATLAB. In addition to the plant model, the complete control algorithm of the CANDU 6 steam generator is modeled in this project. This model duplicates the actual control strategy applied in the existing steam generators in order to create a realistic interaction between the plant and its control algorithm. The control model is developed in discrete-time in order to accurately simulate the output of the digital controller. The analog model of the plant is dynamically integrated with the digital control model in the Simulink environment creating a realistic presentation of the actual communication

  11. Chemical cleaning of PWR steam generators: application at Nogent 1

    International Nuclear Information System (INIS)

    Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

    1990-01-01

    EDF has developed and patented a chemical cleaning process for PWR steam generators, based on the use of a mixture of organic acids in order to: - dissolve iron oxides and copper with a single solution; - clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its inocuousness related to steam generator materials. The process, the license of which belongs to SOMAFER R.A. and FRAMATOME, has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units [fr

  12. PWR steam generator chemical cleaning. Phase II. Final report

    International Nuclear Information System (INIS)

    1980-01-01

    Two techniques believed capable of chemically dissolving the corrosion products in the annuli between tubes and support plates were developed in laboratory work in Phase I of this project and were pilot tested in Indian Point Unit No. 1 steam generators. In Phase II, one of the techniques was shown to be inadequate on an actual sample taken from an Indian Point Unit No. 2 steam generator. The other technique was modified slightly, and it was demonstrated that the tube/support plate annulus could be chemically cleaned effectively

  13. Leak location in a double wall tube steam generator. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Greene, D.A.; McMurtrie, K.R.; Gaubatz, D.C.

    1980-01-01

    An experimental and analytical study was made of an acoustic location system for use with double wall tube steam generators. A conceptual design of an acoustic leak location system was developed. This system has the potential for detecting the third fluid gas escaping from the annulus between the double walled tubes into the sodium. The acoustic system uses an array of accelerometers mounted onto the outside of the steam generator vessel. Electronic circuitry selects a number of accelerometers, forms them into an array which focuses within the vessel. The volume of the vessel is sequentially scanned for anomalous acoustic energy.

  14. Slurry steam generator program and baseline eddy current examination

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.

    1985-01-01

    The Steam Generator Group Project was initiated in January 1982 with formation of consortium including NRC, EPRI, Japanese, French, and Italian participants. The project utilizes a retired-from-service nuclear steam generator established in a specially designed facility which houses the unit in its normal vertical operating position. The most important objectives deal with validation of nondestructive examination (NDE) techniques used to characterize steam generators during service. This research generator offers the first opportunity to characterize a statistically significant number of service-induced defects nondestructively followed by destructive metallographic confirmation. The project seeks to establish the reliability of defect detection and the accuracy of sizing defects via current state-of-the-art NDE. Other service degraded tubes will be burst tested to establish remaining service integrity. The integrity information and NDE reliability results will serve as inputs to establish a model for steam generator in-service inspections, and provide a data base for evaluation of tube plugging criteria. In addition to NDE validation goals, the project will use the service degraded generator as a specimen for demonstration/proof testing of repair and maintenance techniques, including chemical cleaning/decontamination technologies. In addition to the efforts associated with NDE, a multitude of other project tasks have continued through 1984, and results are presented

  15. SCC susceptibility and flaw tolerance evaluation for steam generator channel head materials

    International Nuclear Information System (INIS)

    Cothron, H.; Wolfe, R.

    2015-01-01

    Primary water stress corrosion cracking (PWSCC) has been reported in the divider plate assemblies of steam generators in operation outside of the United States. Evaluations have been performed to assess the susceptibility of U.S. steam generator channel head materials to PWSCC and the flaw tolerance of the channel head assembly in instances where cracking is assumed to occur. Earlier work concluded that the cracks reported in the foreign steam generators could not cause failure of the divider plate in the limiting U.S. steam generators during the design basis accident or normal operating conditions. Three additional cracking scenarios represent a potential breach of the primary pressure boundary of the channel head assembly: cracks initiating in the divider plate then propagating through the channel head cladding and into the low alloy steel shell material, cracks initiating in the tubesheet cladding then propagating to the tube-to-tubesheet weldments, and cracks initiating in the tube-to-tubesheet weld. Operating experience and literature were reviewed to determine the likelihood that cracks will propagate into the carbon steel channel head material and cause a breach in the primary pressure boundary. A flaw tolerance evaluation demonstrated that the structural integrity of the steam generator channel head is not compromised by a crack originating in the divider plate. Assumed axial and circumferential flaws in the steam generator channel head material remain well below the allowable flaw depths after 40 years of operation. Utilities can use the results from this analysis to determine the need to inspect steam generator Alloy 600 material in the divider plate assembly or the low-alloy steel channel head material in the period of operation beyond 40 years. (authors)

  16. Services focused on steam generation; Dienstleistungen rund um die Dampferzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Rogatty, W. [Viessmann Werke GmbH, Allendorf (Germany); Schibel, T. [Viessmann Werke GmbH, Berlin (Germany)

    2008-01-15

    Cost-efficient steam generation is vital in industrial production, in foodstuffs processing, in clinics, breweries and laundries - in fact everywhere, where steam is used in large volumes. In addition, availability and operational dependability also play an important role in many applications. Problems with steam generation can disrupt operations and may thus cause high consequential costs. To meet these requirements, manufacturers such as Viessmann provide not only efficient and dependable technical solutions, but also more extensive support. The comprehensive range of services extends from highly competent advice and consulting, plus planning support, through provision of the entire system equipment from a single source, up to and including commissioning and long-term after-sales support in the form of maintenance and servicing. (orig.)

  17. Application of modeling to local chemistry in PWR steam generators

    International Nuclear Information System (INIS)

    Fauchon, C.; Millett, P.J.; Ollar, P.

    1998-01-01

    Localized corrosion of the SG tubes and other components is due to the presence of an aggressive environment in local crevices and occluded regions. In crevices and on vertical and horizontal tube surfaces, corrosion products and particulate matter can accumulate in the form of porous deposits. The SG water contains impurities at extremely low levels (ppb). Low levels of non-volatile impurities, however, can be efficiently concentrated in crevices and sludge piles by a thermal hydraulic mechanism. The temperature gradient across the SG tube coupled with local flow starvation, produces local boiling in the sludge and crevices. Since mass transfer processes are inhibited in these geometries, the residual liquid becomes enriched in many of the species present in the SG water. The resulting concentrated solutions have been shown to be aggressive and can corrode the SG materials. This corrosion may occur under various conditions which result in different types of attack such as pitting, stress corrosion cracking, wastage and denting. A major goal of EPRI's research program has been the development of models of the concentration process and the resulting chemistry. An improved understanding should eventually allow utilities to reduce or eliminate the corrosion by the appropriate manipulation of the steam generator water chemistry and or crevice conditions. The application of these models to experimental data obtained for prototypical SG tube support crevices is described in this paper. The models adequately describe the key features of the experimental data allowing extrapolations to be made to plant conditions. (author)

  18. Disintegration of water molecules in a steam-plasma torch powered by microwaves

    Science.gov (United States)

    Uhm, Han S.; Kim, Jong H.; Hong, Yong C.

    2007-07-01

    A pure steam torch is generated by making use of 2.45GHz microwave. Steam from a steam generator enters the discharge tube as a swirl gas at a temperature higher than 150°C. This steam becomes a working gas and produces a stable steam torch. The torch volume is almost linearly proportional to the microwave power. The temperature of the torch flame is measured by making use of optical spectroscopy and a thermocouple device. Two distinctive regions are exhibited, a bright, whitish region of a high-temperature zone and a reddish, dimmer region of a relatively low-temperature zone. The bright, whitish region is a typical torch based on plasma species and the reddish, dimmer region is hydrogen burning in oxygen. Study of water molecule disintegration and gas temperature effects on the molecular fraction characteristics in steam-plasma of a microwave plasma torch at the atmospheric pressure is carried out. An analytical investigation of water disintegration indicates that a substantial fraction of water molecules disintegrate and form other compounds at high temperatures in the steam-plasma torch. Emission profiles of the hydroxide radical and water molecules confirm the theoretical predictions of water disintegration in the torch.

  19. Screening reactor steam/water piping systems for water hammer

    International Nuclear Information System (INIS)

    Griffith, P.

    1997-09-01

    A steam/water system possessing a certain combination of thermal, hydraulic and operational states, can, in certain geometries, lead to a steam bubble collapse induced water hammer. These states, operations, and geometries are identified. A procedure that can be used for identifying whether an unbuilt reactor system is prone to water hammer is proposed. For the most common water hammer, steam bubble collapse induced water hammer, six conditions must be met in order for one to occur. These are: (1) the pipe must be almost horizontal; (2) the subcooling must be greater than 20 C; (3) the L/D must be greater than 24; (4) the velocity must be low enough so that the pipe does not run full, i.e., the Froude number must be less than one; (5) there should be void nearby; (6) the pressure must be high enough so that significant damage occurs, that is the pressure should be above 10 atmospheres. Recommendations on how to avoid this kind of water hammer in both the design and the operation of the reactor system are made

  20. Predicted wear on the tube outside surface due to foreign object in the secondary side of steam generator

    International Nuclear Information System (INIS)

    Kim, Hyung Nam; Cho, Nam Cheoul

    2012-01-01

    It is necessary to evaluate the effects of foreign objects on steam generator tubes and to use this information to take appropriate safety precautions to prevent nuclear accidents. Foreign objects may include loose parts from the feed water system and items lost by workers during o/h, and may flow into the secondary side of steam generators during operation. A foreign object could damage steam generator tube walls if there is relative motion between the tube and the foreign object. This is especially true for foreign objects that land on the tube sheet because the velocity of cross flow, which creates a contact force between the tube and foreign object, is relatively high there. During steam generator overhauls, foreign objects are detected by non destructive methods such as the visual test and/or the eddy current test. Confirmed foreign objects should be removed for nuclear safety. The Foreign Object Search and Retrieval System (FOSAR) can be used to remove foreign objects from the steam generators with a square tube array. However, the FOSAR cannot be used (or can be used in only a very restricted area, such as the outside of the tube bundle) in the steam generators with a triangular tube array. In order to continue nuclear power plant operations without removing foreign objects, the integrity of the steam generator tube must be verified. This paper introduces a practical method developed to evaluate the effects of foreign objects detected on tube sheets in the secondary sides of steam generators

  1. Connection of safety valves of nuclear power plant steam generator secondary circuit

    International Nuclear Information System (INIS)

    Houska, J.; Zach, J.; Karlach, J.

    1992-01-01

    A common collector is formed, connecting all the branch routes fitted with check flap valves and controllable valves and attached to the blowdown routes of each steam generator. The common collector is attached to the inlet of the safety valve system. The outlet of this safety valve system is connected via a connecting branch to the outlet of the pressurizer safety valve system. The outlets of the pressurizer safety valves open to the pressurizer relief tank. The whole is accommodated in the containment, which ensures that no radioactivity leaks into air during a steam generator accidents. The outlets of the separately controlled safety valves at the attachment branches as well as of the safety valve system of the common collector, reach below the water level of the tank; water is thus cooled at the saturation limit whereby formation of steam by expansion inside the containment is prevented. (M.D.). 1 fig

  2. Non-intrusive downcomer flow measurements: a means of monitoring steam generator performance

    International Nuclear Information System (INIS)

    Taylor, C.E.; McGregor, J.E.; Kittmer, C.A.; Pettigrew, M.J.; Jelinski, E.F.; Seppala, D.A.

    1995-01-01

    Nuclear plant reliability depends directly on steam generator performance. Downcomer flow is a good monitor of steam generator performance. It provides information critical to the efficient and safe operation of steam generators as determined by the recirculation ratio and water inventory. In addition, reduced downcomer flow may indicate steam generator crudding or inadequate chemical cleaning. This paper describes the application of ultrasonic technology to measure flow velocity in the downcomer annulus during operation. The technique is non-intrusive since the measurements are taken with ultrasonic transducers mounted on the outer shell of the steam generator. Successful application of this technique required development in several areas - high temperature couplants, signal quality, transducer performance and reliability, and remote monitoring. The effects of carry under, obstacles in the downcomer annulus, temperature variation, and wall thickness are also discussed in this paper. The results of measurements from 0 to 1 00% power in the Darlington nuclear station are presented. The results are compared to thermalhydraulic calculations. A second ultrasonic technique has recently been successfully tested at operating conditions with void in the flow. This new technique is also presented in this paper. (author)

  3. Corrosion and indices of operating reliability of steam-water circuits of foreign NPP

    International Nuclear Information System (INIS)

    Martynova, O.I.

    1983-01-01

    Corrosion failures in circuits of foreign NPPs are considered. According to American statistics there are more corrosion failures in two-circuit NPPs than in NPPs with one circuit. Steam generators mostly suffer from ''corrosion denting''. Lately pitting corrosion becomes a potentially serious problem. Steam generator vertical tubes are maiply subjected to this corrosion type. Attention is drawn to intercrystalline corrosion. The causes of corrosion are described. The problem of optimization of structural materials is discussed to reduce corrosion failures as well as other methods of decreasing corrosion failures. Organization of nondestructive testing, increased requirements to water and steam purity are of great importance

  4. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  5. Analytical treatment of large leak pressure behavior in LMFBR steam generators

    International Nuclear Information System (INIS)

    Hori, Masao; Miyake, Osamu

    1980-07-01

    Simplified analytical methods applicable to the estimation of initial pressure spike in case of a large leak accident in LMFBR steam generators were devised as follows; (i) Estimation of the initial water leak rate by the centered rarefaction wave method, (ii) Estimation of the initial pressure spike by the one-dimensional compressible method with either the columnar bubble growth model or the spherical bubble growth model. These methods were compared with relevant experimental data or other more elaborate analyses and validated to be usable in simple geometry and limited time span cases. Application of these methods to an actual steam generator case was explained and demonstrated. (author)

  6. Start-up support for New Brunswick Electric's Point Lepreau nuclear steam generators

    International Nuclear Information System (INIS)

    Schneider, W.; Leroux, A.

    1983-05-01

    The start-up of the 600 MW Point Lepreau reactor provided the opportunity for direct involvement in the important low and medium power start-up phase which was of particular interest because this was a first-of-a-kind reactor type incorporating a new steam generator design. Support included test assistance and test results interpretation for the thermal hydraulic performance of the steam generators and in particular, investigation of water level response to operating pressure, power and feed flow. This work resulted in both a greatly improved understanding of transient characteristics and in a number of beneficial refinements in the control methods

  7. Dynamic modeling and simulation of EBR-II steam generator system

    International Nuclear Information System (INIS)

    Berkan, R.C.; Upadhyaya, B.R.

    1989-01-01

    This paper presents a low order dynamic model of the Experimental breeder Reactor-II (EBR-II) steam generator system. The model development includes the application of energy, mass and momentum balance equations in state-space form. The model also includes a three-element controller for the drum water level control problem. The simulation results for low-level perturbations exhibit the inherently stable characteristics of the steam generator. The predictions of test transients also verify the consistency of this low order model

  8. Leak detection in LMFBR steam generators during operation

    International Nuclear Information System (INIS)

    Dumm, K.

    1978-01-01

    This paper deals with the following four main aspects: requirement on the leak detection of the SNR-300 steam generators; the hydrogen detector of SNR-300; remarks on the disadvantage of impurity detectors; and the first approach to acoustic leak detection systems

  9. Unique systems for inspection and repair of VVER steam generators

    International Nuclear Information System (INIS)

    Kovalyk, Adrian; Pilat, Peter; Jablonicky, Pavol

    2014-01-01

    During over 30 years, VUJE Trnava has developed a series of remote control manipulators for in-service inspection and maintenance of steam generator collectors. The manipulators have been widely used on WWER type reactors in Slovakia and abroad. Some of the manipulators for non-destructive testing are shown.

  10. Experimental fretting-wear studies of steam generator materials

    International Nuclear Information System (INIS)

    Fisher, N.J.; Chow, A.B.; Weckwerth, M.K.

    1994-01-01

    Flow-induced vibration of steam generator tubes results in fretting-wear damage due to impacting and rubbing of the tubes against their supports. This damage can be predicted by computing tube response to flow-induced excitation forces using analytical techniques, and then relating this response to resultant wear damage using experimentally-derived wear coefficients. Fretting-wear of steam generator materials has been studied experimentally at Chalk River Laboratories for two decades. Tests are conducted in machines that simulate steam generator environmental conditions and tube-to-support dynamic interactions. Different tube and support materials, tube-to-support clearances and tube support geometries have been studied. As well, the effect of environmental conditions, such as temperature, oxygen content, pH and chemistry control additive, have been investigated. Early studies showed that damage was related to contact force as long as other parameters, such as geometry and motion were held constant. Later studies have shown that damage is related to a parameter called work-rate, which combines both contact force and sliding distance. Results of short- and long-term fretting-wear tests for CANDU steam generator materials at realistic environmental conditions are presented. These results demonstrate that work-rate is appropriate correlating parameter for impact-sliding interaction

  11. Steam generators regulatory practices and issues in Spain

    International Nuclear Information System (INIS)

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-01-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects

  12. Numerical analysis of thermal hydraulics in secondary side steam generator

    International Nuclear Information System (INIS)

    Yang Zhilin

    1997-01-01

    The author presents the analysis on the possibility for COBRA-TF to model thermal-hydraulics of SG (Steam Generator) secondary side, numerically analyzes the thermal-hydraulic processes of heater section of SG secondary side of Qinshan Nuclear Power Plant, the results are compared with those from ALBERTINE-2

  13. Steam generation by combustion of processed waste fats

    Energy Technology Data Exchange (ETDEWEB)

    Pudel, F.; Lengenfeld, P. [OEHMI Forschung und Ingenieurtechnik GmbH, Magdeburg (Germany)

    1993-12-31

    The use of specially processed waste fats as a fuel oil substitute offers, at attractive costs, an environmentally friendly alternative to conventional disposal like refuse incineration or deposition. For that purpose the processed fat is mixed with EL fuel oil and burned in a standard steam generation plant equipped with special accessories. The measured emission values of the combustion processes are very low.

  14. Mechanical cleaning of steam generators in PWR nuclear power plant

    International Nuclear Information System (INIS)

    Ding Xunshen; Li Sujia

    1994-01-01

    The mechanical cleaning of steam generators and its equipment currently employed internationally and in Daya Bay Nuclear Power Plant are described. The site mechanical cleaning practices for nuclear power plant are also introduced. A number of remarks on mechanical cleaning, chemical cleaning, TV inspection of cleanness and withdrawal of foreign materials are given

  15. Methodology of failed section location in case of leaks in PGN-200M sectional steam generator

    International Nuclear Information System (INIS)

    Kuznetsov, A.A.; Govorov, P.P.; Nosov, Yu.V.; Karavaev, A.P.

    2009-01-01

    The article considers a way of the failed section location when indications of water-sodium reaction emerge in PGN-200M sectional steam generator of the BN-600 power unit. The selection of diagnostic parameters used to locate the failed section is justified. Various alternative locations of leaks have been simulated [ru

  16. Review on Dutch-German steam generator safety activities in the field of SNR-development

    International Nuclear Information System (INIS)

    Dumm, K.; Westenbrugge, J.K. van

    1984-01-01

    This paper reviews the results of the experimental and theoretical safety related work for SNR steam generators in brief. A review of the operating experience with SNR-300 sodium-water heat-exchangers and protection philosophy used in SNR-2 is also given

  17. Severe transient tests on operating steam generator: analysis of the fluid-structure dynamic thermal interaction

    International Nuclear Information System (INIS)

    David, J.; Procaccia, H.; Billon, F.

    1983-08-01

    The operating efficiency of steam generators (S.G.s) and their structural integrity depend on the design configurations of the feedwater spray within the S.G., and on the operating procedure. To check the merit of some design modifications, and to verify the fluid-structure interaction with a view to preserve the S.G.s integrity during severe operating transients, a special instrumentation that admits the determination of the instantaneous thermal hydraulic characteristics of the flow in the secondary water and the corresponding metal temperature, in particular in the S.G. downcomer and near the S.G. tube sheet, has been installed by EDF on one steam generator of Tricastin unit 1 power plant. In parallel, FRAMATOME has developped a computer code, TEMPTRON, that allows the calculation of the thermal loads and the consequent stresses in the most sollicited zones of the steam generator during transient operation of the plant

  18. Simulating Porous Magnetite Layer Deposited on Alloy 690TT Steam Generator Tubes.

    Science.gov (United States)

    Jeon, Soon-Hyeok; Son, Yeong-Ho; Choi, Won-Ik; Song, Geun Dong; Hur, Do Haeng

    2018-01-02

    In nuclear power plants, the main corrosion product that is deposited on the outside of steam generator tubes is porous magnetite. The objective of this study was to simulate porous magnetite that is deposited on thermally treated (TT) Alloy 690 steam generator tubes. A magnetite layer was electrodeposited on an Alloy 690TT substrate in an Fe(III)-triethanolamine solution. After electrodeposition, the dense magnetite layer was immersed to simulate porous magnetite deposits in alkaline solution for 50 days at room temperature. The dense morphology of the magnetite layer was changed to a porous structure by reductive dissolution reaction. The simulated porous magnetite layer was compared with flakes of steam generator tubes, which were collected from the secondary water system of a real nuclear power plant during sludge lancing. Possible nuclear research applications using simulated porous magnetite specimens are also proposed.

  19. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    Science.gov (United States)

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  20. Steam generator performance improvements for integral small modular reactors

    OpenAIRE

    Muhammad Ilyas; Fatih Aydogan

    2017-01-01

    Background: Steam generator (SG) is one of the significant components in the nuclear steam supply system. A variety of SGs have been designed and used in nuclear reactor systems. Every SG has advantages and disadvantages. A brief account of some of the existing SG designs is presented in this study. A high surface to volume ratio of a SG is required in small modular reactors to occupy the least space. In this paper, performance improvement for SGs of integral small modular reactor is proposed...

  1. Electrosleeve process for in-situ nuclear steam generator repair

    Energy Technology Data Exchange (ETDEWEB)

    Barton, R.A. [Ontario Hydro Technologies, Toronto, ON (Canada); Moran, T.E. [Framatome Technologies Inc., Lynchburg, VA (United States); Renaud, E. [Babcock and Wilcox Industries Ltd., Cambridge, ON (Canada)

    1997-07-01

    Degradation of steam generator (SG) tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced out-ages, unit de-rating, SG replacement or even the permanent shutdown of a reactor. In response to the onset of SG tubing degradation at Ontario Hydro's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for SG tubing repair and the unique properties of the advanced sleeve material. The successful installation of Electrosleeves that have been in service for more than three years in Alloy 400 SG tubing at the Pickering-5 CANDU unit, the more recent extension of the technology to Alloy 600 and its demonstration in a U.S. pressurized water reactor (PWR), is presented. A number of PWR operators have requested plant operating technical specification changes to permit Electrosleeve SG tube repair. Licensing of the Electrosleeve by the U.S. Nuclear Regulatory Commission (NRC) is expected imminently. (author)

  2. Structural and leakage integrity assessment of WWER steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Splichal, K.; Otruba, J. [Nuclear Research Inst., Rez (Switzerland)

    1997-12-31

    The integrity of heat exchange tubes may influence the life-time of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirement is to assure a very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evolution and heat exchange tubes plugging based on eddy current test inspection. The stress corrosion cracking and pitting are the main corrosion damage of WWER heat exchange tubes and are initiated from the outer surface. They are influenced by water chemistry, temperature and tube wall stress level. They take place under crevice corrosion condition and are indicated especially (1) under the tube support plates, where up to 90-95 % of defects detected by the ECT method occur, and (2) on free spans under tube deposit layers. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through-wall cracks, oriented above all in the axial direction. 10 refs.

  3. Analysis of Steam Generators Corrosion Products from Slovak NPP Bohunice

    Directory of Open Access Journals (Sweden)

    Jarmila Degmová

    2012-01-01

    Full Text Available One of the main goals of the nuclear industry is to increase the nuclear safety and reliability of nuclear power plants (NPPs. As the steam generator (SG is the most corrosion sensitive component of NPPs, it is important to analyze the corrosion process and optimize its construction materials to avoid damages like corrosion cracking. For this purpose two different kinds of SGs and its feed water distributing systems from the NPP Jaslovske Bohunice were studied by nondestructive Mössbauer spectroscopy. The samples were scraped from the surface and analyzed in transmission geometry. Magnetite and hematite were found to be the main components in the corrosion layers of both SGs. Dependant of the material the SG consisted of, and the location in the system where the samples were taken, the ratios between magnetite and hematite and the paramagnetic components were different. The obtained results can be used to improve corrosion safety of the VVER-440 secondary circuit as well as to optimize its water chemistry regime.

  4. Design features of Advanced Power Reactor (APR) 1400 steam generator

    International Nuclear Information System (INIS)

    Park, Tae-Jung; Park, Jun-Soo; Kim, Moo-Yong

    2004-01-01

    Advanced Power Reactor 1400 (APR 1400) which is to achieve the improvement of the safety and economical efficiency has been developed by Korea Hydro and Nuclear Power Co., Ltd. (KHNP) with the support from industries and research institutes. The steam generator for APR 1400 is an evolutionary type from System 80 + , which is the recirculating U-tube heat exchanger with integral economizer. Compared to the System 80 + steam generator, it is focused on the improved design features, operating and design conditions of APR 1400 steam generator. Especially, from the operation experience of Korean Standard Nuclear Power Plant (KSNP) steam generator, the lessons-learned measures are incorporated to prevent the tube wear caused by flow-induced vibration (FIV). The concepts for the preventive design features against FIV are categorized to two fields; flow distribution and dynamic response characteristics. From the standpoint of flow distribution characteristics, the egg-crate flow distribution plate (EFDP) is installed to prevent the local excessive flow loaded on the most susceptible tube to wear. The parametric study is performed to select the optimum design with the efficient mitigation of local excessive flow. ATHOS3 Mod-01 is used and partly modified to analyze the flow field of the APR 1400 steam generator. In addition, the upper tube bundle support is designed to eliminate the presence of tube with a low natural frequency. Based on the improved upper tube bundle support, the modal analysis is performed and compared with that of System 80 + . Using the results of flow distribution and modal analysis, the two mechanisms of flow-induced vibration are investigated; fluid-elastic instability (FEI) and random turbulence excitation (RTE). (authors)

  5. Proceedings of the specialists' meeting on acoustic/ultrasonic detection of in sodium water leaks on steam generators, held in Aix-en-Provence, France, 1-3 October 1990

    International Nuclear Information System (INIS)

    Girard, J.P.

    1990-10-01

    23 officially nominated persons and 8 observers from 7 countries operating fast breeder reactors in the world, Mr. Arkhipov, IAEA Scientific Secretary of IWGFR and Mr. Cambillard, French member of IWGFR attended the specialists meeting. 25 papers were presented in the national status session and in 3 technical sessions devoted to methods, theoretical approach and real steam generator experience. A separate abstract was prepared for each of these papers. Since the last meetings in Dimitrovgrad and Petten it is clear that acoustic/ultrasonic monitoring of in-sodium water leaks is now considered by all countries as a major topic for commercial fast reactor steam generator unit protection. At this time the detection of leakage events is thought to be possible in the leak range from 1 to about 100 g/s in a time period of a few seconds to a few tens of seconds. Future work should aim at a more precise definition of the attainable limits, taking into account the particular requirements of actual plant design. Refs, figs and tabs

  6. Thermomechanical Model and Bursting Tests to Evaluate the Risk of Swelling and Bursting of Modified 9Cr-1Mo Steel Steam Generator Tubes during a Sodium-Water Reaction Accident

    Directory of Open Access Journals (Sweden)

    C. Bertrand

    2014-01-01

    Full Text Available The MECTUB code was developed to evaluate the risk of swelling and bursting of Steam Generator (SG tubes. This code deals with the physic of intermediate steam-water leaks into sodium which induce a Sodium-Water Reaction (SWR. It is based on a one-dimensional calculation to describe the thermomechanical behavior of tubes under a high internal pressure and a fast external overheating. The mechanical model of MECTUB is strongly correlated with the kind of the material of the SG tubes. It has been developed and validated by using experiments performed on the alloy 800. A change to tubes made of Modified 9Cr-1Mo steel requires more knowledge of Modified 9Cr-1Mo steel behavior which influences the bursting time at high temperatures (up to 1200°C. Studies have been initiated to adapt the mechanical model and to qualify it for this material. The first part of this paper focuses on the mechanical law modelling (elasticity, plasticity, and creep for Modified 9Cr-1Mo steel and on overheating thermal data. In a second part, the results of bursting tests performed on Modified 9Cr-1Mo tubes in the SQUAT facility of CEA are used to validate the mechanical model of MECTUB for the Modified 9Cr-1Mo material.

  7. Adiabatic Steam-Water Annular Flow in an Annular Geometry

    DEFF Research Database (Denmark)

    Andersen, P. S.; Würtz, J.

    1981-01-01

    Experimental results for fully developed steam-water annular flow in annular geometries are presented. Rod and tube film flow rates and axial pressure gradients were measured for mass fluxes between 500 and 2000 kg/m2s, steam qualities between 20 and 60 per cent and pressures ranging from 3 to 9 ...

  8. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    Energy Technology Data Exchange (ETDEWEB)

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  9. Conceptual design study of Cu bonded steam generator

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka; Konomura, Mamoru

    2004-05-01

    In phase II of feasibility study of commercialized fast reactor cycle systems of JNC, we make a concept of a sodium cooled reactor without secondary sodium circuits. And a sodium cooled reactor with Cu bonded steam generators is one of promising concept. As the result of FY 2001 study, the construction cost of reactor cooling system with rectangular tube Cu bonded steam generators is 0.71 to 1.23 times as much as that of an ordinary sodium cooled reactor with secondary sodium circuits. In the FY 2003 study, plastic and creep analysis to evaluate life distortion are carried out and inelastic strains and creep fatigue damage are checked for full code compliance. The NNC's crack growth experiments show that there are few possibility to penetrate a crack from the steam tube side to the sodium tube side at the operating temperature. But penetration is observed in a four point bend test at the room temperature, because the notch opens widely in the bend test. In the FY 2004 study, a gas pressurized crack growth experiment is planed to confirm that there is no crack penetration in the condition of operating steam generators. (author)

  10. Qualification of Alloy 800 for sodium heated steam generators

    International Nuclear Information System (INIS)

    Duke, J.M.; Sessions, C.E.; Ray, W.E.

    1976-01-01

    A reference specification of Alloy 800 for use in LMFBR steam generators is defined considering waterside corrosion, weldability and mechanical properties. Additional mechanical test data are being generated to support ASME Code acceptance. Candidate weld filler metals were assessed for use in subsequent weld process development. Progress on resolving technical concerns related to the role of tertiary creep identified the impact of test conditions and gamma prime strengthening in determining the creep behavior of Alloy 800

  11. Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

    International Nuclear Information System (INIS)

    Garbett, K.; Mendler, O.J.; Gardner, G.C.; Garnsey, R.; Young, M.Y.

    1987-03-01

    In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated

  12. Long-term damage management strategies for optimizing steam generator performance

    International Nuclear Information System (INIS)

    Egan, G.R.; Besuner, P.M.; Fox, J.H.; Merrick, E.A.

    1991-01-01

    Minimizing long-term impact of steam generator operating, maintenance, outage, and replacement costs is the goal of all pressurized water reactor utilities. Recent research results have led to deterministic controls that may be implemented to optimize steam generator performance and to minimize damage accumulation. The real dilemma that utilities encounter is the decision process that needs to be made in the face of uncertain data. Some of these decisions involve the frequency and extent of steam generator eddy current tube inspections; the definition of operating conditions to minimize the rate of corrosion reactions (T (hot) , T (cold) ; and the imposition of strict water quality management guidelines. With finite resources, how can a utility decide which damage management strategy provides the most return for its investment? Aptech Engineering Services, Inc. (APTECH) developed a damage management strategy that starts from a deterministic analysis of a current problem- primary water stress corrosion cracking (PWSCC). The strategy involves a probabilistic treatment that results in long-term performance optimization. By optimization, we refer to minimizing the total cost of operating the steam generator. This total includes the present value costs of operations, maintenance, outages, and replacements. An example of the application of this methodology is presented. (author)

  13. Efficient steam generation by inexpensive narrow gap evaporation device for solar applications.

    Science.gov (United States)

    Morciano, Matteo; Fasano, Matteo; Salomov, Uktam; Ventola, Luigi; Chiavazzo, Eliodoro; Asinari, Pietro

    2017-09-20

    Technologies for solar steam generation with high performance can help solving critical societal issues such as water desalination or sterilization, especially in developing countries. Very recently, we have witnessed a rapidly growing interest in the scientific community proposing sunlight absorbers for direct conversion of liquid water into steam. While those solutions can possibly be of interest from the perspective of the involved novel materials, in this study we intend to demonstrate that efficient steam generation by solar source is mainly due to a combination of efficient solar absorption, capillary water feeding and narrow gap evaporation process, which can also be achieved through common materials. To this end, we report both numerical and experimental evidence that advanced nano-structured materials are not strictly necessary for performing sunlight driven water-to-vapor conversion at high efficiency (i.e. ≥85%) and relatively low optical concentration (≈10 suns). Coherently with the principles of frugal innovation, those results unveil that solar steam generation for desalination or sterilization purposes may be efficiently obtained by a clever selection and assembly of widespread and inexpensive materials.

  14. Use of mock-up training to reduce personnel exposure at the North Anna Unit 1 Steam Generator Replacement Project

    Energy Technology Data Exchange (ETDEWEB)

    Henry, H.G. [Virginia Power, Mineral, VA (United States); Reilly, B.P. [Bechtel Power Corp., Gaithersburg, MD (United States)

    1995-03-01

    The North Anna Power Station is located on the southern shore of Lake Anna in Louisa County, approximately forty miles northwest of Richmond, Virginia. The two 910 Mw nuclear units located on this site are owned by Virginia Electric and Power Company (Virginia Power) and Old Dominion Electric Cooperative and operated by Virginia Power. Fuel was loaded into Unit 1 in December 1977, and it began commercial operation in June 1978. Fuel was loaded into Unit 2 in April 1980 and began commercial operation in December 1980. Each nuclear unit includes a three-coolant-loop pressurized light water reactor nuclear steam supply system that was furnished by Westinghouse Electric Corporation. Included within each system were three Westinghouse Model 51 steam generators with alloy 600, mill-annealed tubing material. Over the years of operation of Unit 1, various corrosion-related phenomena had occurred that affected the steam generators tubing and degraded their ability to fulfill their heat transfer function. Advanced inspection and repair techniques helped extend the useful life of the steam generators, but projections based on the results of the inspections indicated that the existing steam generators tubing and degraded their ability to fullfill their heat transfer function. Advanced inspection and repair techniques helped extend the useful life of the steam generators, but projections based on the results of the inspections indicated that the existing steam generators would not last their design life and must be repaired. To this end Virginia Power determined that a steam generator replacement (SGR) program was necessary to remove the old steam generator tube bundles and lower shell sections, including the channel heads (collectively called the lower assemblies), and replace them with new lower assemblies incorporating design features that will prevent the degradation problems that the old steam generators had experienced.

  15. Steam drums

    International Nuclear Information System (INIS)

    Crowder, R.

    1978-01-01

    Steam drums are described that are suitable for use in steam generating heavy water reactor power stations. They receive a steam/water mixture via riser headers from the reactor core and provide by means of separators and driers steam with typically 0.5% moisture content for driving turbines. The drums are constructed as prestressed concrete pressure vessels in which the failure of one or a few of the prestressing elements does not significantly affect the overall strength of the structure. The concrete also acts as a radiation shield. (U.K.)

  16. Tests and analysis on steam generator tube failure propagation

    International Nuclear Information System (INIS)

    Tanabe, Hiromi

    1990-01-01

    The understanding of leak enlargement and failure propagation behavior is essential to select a design basis leak (DBL) of LMFBR steam generators. Therefore, various series of experiments, such as self-enlargement tests, target wastage tests, failure propagation tests were conducted in a wide range of leak using test facilities of SWAT at PNC/OEC. Especially, in the large leak tests, potential of overheating failure was investigated under a prototypical steam cooling condition inside target tubes. In the small leak, the difference of wastage resistivity was clarified among several tube materials such as 9-chrome steels. In regard to an analytical approach, a computer code LEAP (Leak Enlargement and Propagation) was developed on the basis of all of these experimental results. The code was used to validate the previously selected DBL of the prototype reactor, Monju, steam generator. This approach proved to be successful in spite of somewhat over-conservatism in the analysis. Moreover, LEAP clarified the effectiveness of a rapid steam dump and an enhanced leak detection system. The code improvement toward a realistic analysis is desired, however, to lessen the DBL for a future large plant and then the re-evaluation of the experimental data such as the size of secondary failure is under way. (author). 4 refs, 8 figs, 1 tab

  17. 3D-Printed, All-in-One Evaporator for High-Efficiency Solar Steam Generation under 1 Sun Illumination.

    Science.gov (United States)

    Li, Yiju; Gao, Tingting; Yang, Zhi; Chen, Chaoji; Luo, Wei; Song, Jianwei; Hitz, Emily; Jia, Chao; Zhou, Yubing; Liu, Boyang; Yang, Bao; Hu, Liangbing

    2017-07-01

    Using solar energy to generate steam is a clean and sustainable approach to addressing the issue of water shortage. The current challenge for solar steam generation is to develop easy-to-manufacture and scalable methods which can convert solar irradiation into exploitable thermal energy with high efficiency. Although various material and structure designs have been reported, high efficiency in solar steam generation usually can be achieved only at concentrated solar illumination. For the first time, 3D printing to construct an all-in-one evaporator with a concave structure for high-efficiency solar steam generation under 1 sun illumination is used. The solar-steam-generation device has a high porosity (97.3%) and efficient broadband solar absorption (>97%). The 3D-printed porous evaporator with intrinsic low thermal conductivity enables heat localization and effectively alleviates thermal dissipation to the bulk water. As a result, the 3D-printed evaporator has a high solar steam efficiency of 85.6% under 1 sun illumination (1 kW m -2 ), which is among the best compared with other reported evaporators. The all-in-one structure design using the advanced 3D printing fabrication technique offers a new approach to solar energy harvesting for high-efficiency steam generation. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. Mechanical design of the hot steam headers of the THTR-300 steam generators

    International Nuclear Information System (INIS)

    Blumer, U.; Stumpf, M.

    1988-01-01

    The high pressure steam headers of the THTR steam generators have been subject to special attention during the design phase due to the following reasons: these components are the pressure retaining parts with the heaviest wall thickness in the region of the steam generators; they therefore are sensitive to thermal transient conditions; they are operated in the elevated temperature regime, where creep effects cannot be neglected; there is almost no service experience from fossil steam generators with this type of material (Alloy 800). Safety consideration therefore have been rather extensive and have focussed on two main areas which will be treated in this paper: 1. Analytical investigations on the cyclic material behaviour under all specified operating conditions, taking into account the non-elastic response of the material. 2. Limitation of the consequences of a header rupture by installation of heavy whip restraints. Elastic-plastic-creep analyses: The analyses were performed in different stages and are explained in the corresponding order: Evaluation of the critical location on the header and establishment of a simplified model of a nozzle region for further analysis. Preliminary thermal analyses of all specified transient conditions on simplified procedures, in order to establish a severity ranking of the conditions. Establishment of representative loading blocks. Evaluation of the material properties for thermal and structural, especially non-elastic behaviour. Detailed thermal analyses. Detailed structural analyses of the non-elastic cyclic response. Extrapolation for all cycles and assessment of the results by design codes. Discussion of the results. Header whip restraint design: In addition to the above analysis efforts, heavy whip restraints were provided to assure limitation of the effects of a header failure. This pager shows the measures that were taken to restrain the movement in case of longitudinal and transverse breaks: The anti-whip designs are

  19. Characterization and structural integrity tests of ex-service steam generator tubes at Ontario Power Generation

    Energy Technology Data Exchange (ETDEWEB)

    Pagan, Sandra [Ontario Power Generation, 889 Brock Road, Pickering, Ontario (Canada); Duan Xinjian [Atomic Energy of Canada Limited, 2251 Speakman Drive, Mississauga, Ontario (Canada)], E-mail: duanx@aecl.ca; Kozluk, Michael J. [Atomic Energy of Canada Limited, 2251 Speakman Drive, Mississauga, Ontario (Canada); Mills, Brian; Goszczynski, Guylaine [Kinectrics Inc., 800 Kipling Avenue, Toronto, Ontario (Canada)

    2009-03-15

    The Canadian Nuclear Standard CSA N285.4 requires the periodic metallurgical examination of removed ex-service steam generator tubes. This paper describes the practices used for the characterization and structural integrity tests of ex-service steam generator tubes at Ontario Power Generation (OPG). It shows that there is no degradation of mechanical properties of Monel 400 tubes after 7-18 effective full power years (EFPY) of operation and Incoloy 800 tubes after more than 10 EFPY of operation.

  20. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  1. Two-dimensional modeling of water spray cooling in superheated steam

    Directory of Open Access Journals (Sweden)

    Ebrahimian Vahid

    2008-01-01

    Full Text Available Spray cooling of the superheated steam occurs with the interaction of many complex physical processes, such as initial droplet formation, collision, coalescence, secondary break up, evaporation, turbulence generation, and modulation, as well as turbulent mixing, heat, mass and momentum transfer in a highly non-uniform two-phase environment. While it is extremely difficult to systematically study particular effects in this complex interaction in a well defined physical experiment, the interaction is well suited for numerical studies based on advanced detailed models of all the processes involved. This paper presents results of such a numerical experiment. Cooling of the superheated steam can be applied in order to decrease the temperature of superheated steam in power plants. By spraying the cooling water into the superheated steam, the temperature of the superheated steam can be controlled. In this work, water spray cooling was modeled to investigate the influences of the droplet size, injected velocity, the pressure and velocity of the superheated steam on the evaporation of the cooling water. The results show that by increasing the diameter of the droplets, the pressure and velocity of the superheated steam, the amount of evaporation of cooling water increases. .

  2. Horizontal steam generator thermal hydraulic simulation in typical steady and transient conditions

    Energy Technology Data Exchange (ETDEWEB)

    Rabiee, Ataollah, E-mail: rabiee@shirazu.ac.ir; Kamalinia, Amir Hossein; Haddad, Kamal

    2016-08-15

    Highlights: • Simulation of the horizontal steam generator with the available code in typical normal and transient operations. • Replacement of tube bundle with a porous media due to the complexity of the SG geometry. • Simulation of typical transient mode of the VVER 440 steam generator, loss of feed water accident. - Abstract: Thermal hydraulic analysis of the steam generators as one of the main components of the power cycle in pressurized water reactor (PWR) is crucial in the design and safety of the nuclear power plants. Two phase flow field simulation near the tube bundles is important in obtaining logical numerical results however the complexity of the tube bundles due to geometry and arrangement makes the numerical analysis complicated. In this research tube bundle has been assumed as the porous media and the outlet boundary condition as the one of the main challenge in these kind of simulations has been optimized according to similar researches. In order to adjust and tune the available computational fluid dynamic (CFD) code, pressure drop of the typical kettle reboiler tube bundle in two various heat fluxes and vapor volume fraction distribution in VVER 1000 steam generator in normal operation have been investigated. The typical transient mode of the VVER 440 steam generator, loss of feed water accident, has been studied eventually. It was observed that obtained vapor volume fraction can predict experimental data with more accuracy than the similar researches and would be increased with the elevation during the accident. On the other hand, pressure drop and level of the feed water value reduces through time and show good adoption with the measurements.

  3. In situ ultrasonic examination of high-strength steam generator support bolts

    International Nuclear Information System (INIS)

    Jusino, A.

    1985-01-01

    Currently employed high-strength steam generator support bolting material (designed prior to ASME Section III Part NF or Component Supports), 38.1 mm in diameter, in combination with high preloads are susceptible to stress corrosion cracking because of the relatively low stress corrosion resistance (K/sub ISCC/) properties. These bolts are part of the pressurized water reactor steam generator supports at the integral support pads (three per steam generator, with each pad housing six, eight, or ten bolts depending on the design). The US Nuclear Regulatory Commission concerns for high-strength bolting were identified in NUREG-0577, ''Potential for Low Fracture Toughness and Laminar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports,'' which was issued for comment on unresolved safety issue A-12. Subsequently, the bolting issues were addressed in generic issue B29. One of the issues deals specifically with high-strength bolting materials, which are vulnerable to stress corrosion cracking. A Westinghouse Owners Group funded program was established to develop in situ ultrasonic examination techniques to determine steam generator support bolting integrity at the head-to-shank and first-thread locations. This program was established in order to determine bolting integrity in place. Ultrasonic techniques were developed for both socket-head and flat-head bolt configurations. As a result of this program, in situ ultrasonic examination techniques were developed for examination of PWR steam generator support bolts. By employing these techniques utilities will be able to ensure the integrity of this in-place bolting without incurring the costs previously experienced during removal for surface examinations

  4. Condition monitoring of steam turbo generators of captive power plant at HWP (Manuguru) through vibration analysis

    International Nuclear Information System (INIS)

    Krishnareddy, G.; Chandramouli, M.; Gupta, R.V.

    2002-01-01

    Turbo Generator is a critical equipment in steam based power plant circuit. Any failure causes loss of production and hence as applicable to Heavy Water Plant, Manuguru, it results in loss of heavy water production as the captive power plant at Manuguru is solely designed to supply steam and power to Main Plant, which is meant for production of heavy water. Thereby condition monitoring is very much essential and required as part of predictive maintenance program for the turbo generators which are in continuous operation. This paper focuses on identification of the turbo generator system through vibration spectrum, characterising and differentiating the fault mechanisms, trending the faults through changes in vibration spectrums and orbit plots and subsequently planning for corrective actions/measures after evaluating the changes in machine conditions

  5. Corrosion fracture of bolts of nuclear power steam generators

    International Nuclear Information System (INIS)

    Hrivnak, I.

    1990-01-01

    Bolts connecting collector bodies with lids were the first components of steam generators at Czechoslovak WWER-440 units on which corrosion damage was observed in 1982 to 1983. Corrosion cracks developed particularly in the cylindrical parts of the bolts. This was due to intergranular corrosion caused by the unsuitable chemical composition of the steel used, by secondary water level fluctuations, by the surrounding environment of the bolts being unamenable to deaeration, as well as by inappropriate tightening of the bolts which gave rise to additional deformation stress. Steps were taken to eliminate all these drawbacks, and owing to this the corrosion cracking of the bolts was prevented for longer than 6 years. Cracks were observed again in 1989; they occurred then not only in the cylindrical parts but also in the thread parts of the bolts. The corrosion was again of intergranular nature. As yet, the cause of the corrosion cracking of the bolts is not unambiguously known. It is largely assumed that the material used, viz. the high-strength KhN35VT nickel alloy, is exceedingly sensitive to the working procedure and to stress. (Z.M.)

  6. Characterization of crevice deposits in Ringhals 3 steam generators tubes

    International Nuclear Information System (INIS)

    Lancha, A.M.; Gomez-Briceno, D.; Garcia-Mazario, M.; Maffiotte, C.; Mcllree, A.

    1998-01-01

    With the aim of characterizing the TSP crevices and tube deposits two tubes, including tube/SP intersections, from a retired Ringhals 3 steam generator have been destructively examined at CIEMAT. The characterization has been performed physically (porosity and microhardness mainly) and chemically (elemental composition and distribution, compounds identification and oxide layers analyses). In addition, a thorough study of the morphology, thickness, coloration, and distribution of the deposits, in both axial and radial directions, in several locations around the tube has been carried out. The results show a heterogeneous distribution of the corrosion products inside the crevice area, relative to thickness, composition and porosity. On the other hand a gap, with values from 4 μm to 140 μm, has been detected between the tube and the deposits in many locations around the tube. This gap might correspond to the shrinkage of the tube during the cooldown. Therefore, during the shutdowns, in presence of air and stagnant water, the existing species in the deposits close to this gap may become oxidized. This fact could be particularly important in the case of copper because it is well known that copper oxides can increase the electrochemical potential up to values in which the SCC susceptibility of alloy 600 appears. (authors)

  7. Thermal-hydraulic study of integrated steam generator in PWR

    International Nuclear Information System (INIS)

    Osakabe, Masahiro

    1989-01-01

    One of the safety aspects of innovative reactor concepts is the integration of steam generators (SGs) into the reactor vessel in the case of the pressurized water reactor (PWR). All of the reactor system components including the pressurizer are within the reactor vessel in the SG integrated PWR. The simple heat transfer code was developed for the parametric study of the integrated SG. The code was compared to the once-through 19-tube SG experiment and the good agreement between the experimental results and the code predictions was obtained. The assessed code was used for the parametric study of the integrated once-through 16 m-straight-tube SG installed in the annular downcomer. The proposed integrated SG as a first attempt has approximately the same tube size and pitch as the present PWR and the SG primary and secondary sides in the present PWR is inverted in the integrated PWR. Based on the study, the reactor vessel size of the SG integrated PWR was calculated. (author)

  8. Laboratory study of corrosion of steam generator tubes: Preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Sala, B.; Organista, M. [Centre Technique Framatome, Le Creusot (France). Dept. Chimie-Corrosion; Henry, K.; Erre, R. [CNRS-CRMD, Orleans (France); Gelpi, A. [Framatome, Paris la Defense (France). Dept. Materiaux et Technologies; Cattant, F.; Dupin, M. [EDF, Avoine (France)

    1995-12-31

    The secondary side intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) of steam generator tubes often occurs in crevices where impurities are concentrated, due to local elevated temperatures and restricted water flow. From the analysis of tubes pulled from plants, it is believed that alumino-silicates deposits and/or organic species may play a role in the development of IGA in near neutral environments. New observations suggest that similar environments and similar processes are operative inside the corroded grain boundaries. A former study using autoclave tests was mainly devoted to the formation of alumino-silicate deposits similar to those observed in plants. The present work pursued the study of local environments responsible for IGA/SC. It confirms former results on the catalytic decomposition of organic species into acetates and presents more details on the mechanism of formation of alumino-silicate deposits on alloy 600, particularly on the role of iron and, to a lesser extent, nickel cations. It was showed that, under the alumino-silicate deposits and in the presence of some organic species, a non-protective chromium rich layer may grow instead of the usual protective spinel oxide. The mechanism responsible for the formation of this layer is believed to involve interaction between iron and, to a lesser extent, nickel with silica and/or possible interaction between chromium and acetates. Preliminary capsule tests indicate that these conditions may induce the initiation of IGA.

  9. Lessons learned from tubes pulled from French steam generators

    International Nuclear Information System (INIS)

    Berge, Ph.; Boursier, J.M.; Dallery, D.; De Keroulas, F.; Rouillon, Y.

    1998-01-01

    Since 1981, the Chinon Hot Laboratory has completed more than 380 metallurgical examinations of pulled French steam generator tubes. Electricite de France decided to perform such investigations from the very outset of the French nuclear program, in order to contribute to nuclear power plant safety. The main reasons for withdrawing tubes are to evaluate the degradation, to validate non destructive examination (NDE) techniques, to gain a better understanding of cracking phenomena, and to ensure that the criteria on which plugging operations are based remain conservative. Considerable experience has been accumulated in the field of primary water stress corrosion cracking (PWSCC), OD (secondary) side corrosion, leak and burst tests, and various tube plugging techniques. This paper focuses on the PWSCC phenomenon and on the secondary side corrosion process, and in particular, attempts to correlate French data from pulled tubes with the results of fundamental R and D studies. Finally, within the framework of the Nuclear Power Plant Safety and Maintenance Policy, all these results are discussed in terms of optimization of the field inspection of tube bundles and plugging criteria. (author)

  10. Current Status on the Development of a Double Wall Tube Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Ho Yun; Choi, Byoung Hae; Kim, Jong Man; Kim, Byung Ho

    2007-12-15

    A fast reactor, which uses sodium as a coolant, has a lot of merits as a next generation nuclear reactor. However, the possibility of a sodium-water reaction occurrence hinders the commercialization of this reactor. As one way to improve the reliability of a steam generator, a double-wall tube steam generator is being developed in GEN-4 program. In this report, the current state of the technical developments for a double-wall tube steam generator are reviewed and a future plan for the development of a double-wall tube steam generator is established. The current focuses of this research are an improvement of the heat transfer capability for a double-wall tube and the development of a proper leak detection method for the failure of a double-wall tube during a reactor operation. The ideal goal is an on-line leak detection of a double wall tube to prevent the sodium-water reaction. However, such a method is not developed as yet. An alternative method is being used to improve the reliability of a steam generator by performing a non-destructive test of a double wall tube during the refueling period of a reactor. In this method a straight double wall tube is employed to perform this test easily, but has a difficulty regarding an absorption of a thermal expansion of the used materials. If an on-line leak detection method is developed, the demerits of a straight double-wall tube are avoided by using a helical type double-wall tube, and the probability of a sodium-water reaction can be reduced to a level less than the design-based accident.

  11. Present status and future plan on LMFBR steam generator safety study

    International Nuclear Information System (INIS)

    Tanabe, Hiromi; Kuroha, Mitsuo

    1985-01-01

    The results of the sodium-water reaction test which has been carried out for the safety evaluation of the water leak phenomena in the steam generators for the prototype FBR were summarized. This is related to the behavior of minute leak, the behavior of wear and damage propagation of neighboring tubes due to small and medium leaking jets, and the pressure/flow phenomena occurring at the time of large leak. Moreover, this is related to the development of analysis codes, the development of water leak-detecting system, and the development of the techniques for treating reaction products remaining in the system at the time of accidents. Also the research and development required hereafter for determining the basic specification of the steam generators for a demonstration FBR and future FBRs and reducing the cost were examined. The water leaks in the steam generators for FBRs have been reported in the Fermi reactor of USA, the PFR of Great Britain, the BN-350 of USSR, the Phenix reactor of France and so on. In Japan, the sodium-water reaction has been well understood, and the facilities for the countremeasures to it have been established. The sodium-water reaction phenomena, the present status of sodium-water reaction research and others are reported. (Kako, I.)

  12. Three-dimensional thermal-hydraulic calculations to support recirculating steam generator design

    International Nuclear Information System (INIS)

    Carlucci, L.N.

    1987-01-01

    This paper describes a number of applications of the THIRST thermal-hydraulics code to help resolve potential performance and reliability problems related to flow and energy maldistributions on the shell-side of recirculating steam generators. The applications considered are: flow-induced vibration of U-bend tubes subjected to non-uniform two-phase cross-flow, optimization of flow distribution baffle designs to maximize flow penetration of the tube bundle above the tubesheet and assessment of non-uniform steam-water separator loadings

  13. Stress corrosion cracking of a Kori 1 retired steam generator tube

    International Nuclear Information System (INIS)

    Kim, H.P.; Hwang, S.S.; Kim, D. J.; Kim, J. S.; Lim, Y.S.; Joung, M.K.

    2004-01-01

    The present work addressed the evolution trends of the Kori 1 retired steam generators tube degradation such as pitting, primary water stress corrosion cracking (PWSCC), and outer diameter stress corrosion cracking (ODSCC) using the Weibull distribution based on the repair of the tubing and introduced a failure analysis of the pulled out tubes from the Kori 1. A material and condenser replacement in the secondary side and a chemical cleaning of the steam generator changed the Weibull distribution for the pitting. An ingress of sea water through the condenser into the steam generator and an accumulation of chloride in the steam generator induced the pitting. A mechanism of a copper band formation within the corrosion product in a pit is proposed. Pitting seemed to have occurred in an acidic and oxidizing environment between 1978 and early 1990. The Weibull characteristic time and slope for a PWSCC is 25 year and 4.5, respectively. Axial PWSCC was only observed in the R16C35 tube and circumferential PWSCC was only observed in the R11C45 tube at the roll expansion transition. Some tubes that experienced extensive ODSCC rather than PWSCC in the roll transition seemed to be due to the impurities concentrated in the crevice which induce ODSCC, even though the stress in the roll transition of the primary side was higher than that in the secondary side. ODSCC seemed to have occurred in a caustic and slightly oxidizing environment from early 1990 to 1998. (authors)

  14. Electric power generating plant having direct coupled steam and compressed air cycles

    Science.gov (United States)

    Drost, Monte K.

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  15. Electric power generating plant having direct-coupled steam and compressed-air cycles

    Science.gov (United States)

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  16. Development of a computer program to predict structural integrity against fretting wear of steam generator tubes: PIAT (program for integrity assessment of steam generator tubes)

    International Nuclear Information System (INIS)

    Park, Chi-Yong; Ryu, Ki-Wahn; Rhee, Huinam

    2013-01-01

    Highlights: ► We develop a computer code to assess the structural integrity of steam generator tubes. ► Flow-induced vibration of whole steam generator tubes can be analyzed systematically. ► The wear map is obtained to predict the wear depth of whole steam generator tubes. ► The structural integrity of steam generator tubes can be improved significantly. -- Abstract: Flow induced vibration of steam generator tubes potentially causes excessive fretting wear at the supports such as anti-vibration bars and tube support plates. For a reliable design of tubes against the flow-induced vibration related failure, the prediction of vibration and wear of tubes should be performed through complicated steps including the thermal-hydraulic analysis, dynamic modal analysis, evaluation of fluid-elastic instability, prediction of turbulence-induced vibration and wear depth for thousands of tubes. However, entire tubes cannot be evaluated within a limited time of design engineering by the conventional analysis methodology. In this paper, we describe an efficient computer program to assess the structural integrity of steam generator tubes against the flow-induced vibration related failure in a very systematic way. The program contains all the necessary thermal-hydraulic database of typical steam generators. It has a very special function to perform modal analysis for all thousands of tubes of a steam generator much faster than the conventional method. The program also performs fluid-elastic instability analysis and calculates the vibrational response to the turbulent flow excitation, and then can predict the wear depth for all tubes of a steam generator. Finally, we can generate the wear prediction map for whole tubes so that an efficient and practical steam generator maintenance management program is feasible. The utilization of the developed computer program for the design and maintenance of steam generators can significantly increase the structural integrity of steam

  17. Proceedings of the twenty-fourth water reactor safety information meeting. Volume 2: Reactor pressure vessel embrittlement and thermal annealing; Reactor vessel lower head integrity; Evaluation and projection of steam generator tube condition and integrity

    Energy Technology Data Exchange (ETDEWEB)

    Monteleone, S. [comp.] [Brookhaven National Lab., Upton, NY (United States)

    1997-02-01

    This three-volume report contains papers presented at the Twenty-Fourth Water Reactor Safety Information Meeting held at the Bethesda Marriott Hotel, Bethesda, Maryland, October 21--23, 1996. The papers are printed in the order of their presentation in each session and describe progress and results of programs in nuclear safety research conducted in this country and abroad. Foreign participation in the meeting included papers presented by researchers from Czech Republic, Finland, France, Japan, Norway, Russia and United Kingdom. This volume is divided into the following sections: reactor pressure vessel embrittlement and thermal annealing; reactor vessel lower head integrity; and evaluation and projection of steam generator tube condition and integrity. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

  18. Proceedings of the twenty-fourth water reactor safety information meeting. Volume 2: Reactor pressure vessel embrittlement and thermal annealing; Reactor vessel lower head integrity; Evaluation and projection of steam generator tube condition and integrity

    International Nuclear Information System (INIS)

    Monteleone, S.

    1997-02-01

    This three-volume report contains papers presented at the Twenty-Fourth Water Reactor Safety Information Meeting held at the Bethesda Marriott Hotel, Bethesda, Maryland, October 21--23, 1996. The papers are printed in the order of their presentation in each session and describe progress and results of programs in nuclear safety research conducted in this country and abroad. Foreign participation in the meeting included papers presented by researchers from Czech Republic, Finland, France, Japan, Norway, Russia and United Kingdom. This volume is divided into the following sections: reactor pressure vessel embrittlement and thermal annealing; reactor vessel lower head integrity; and evaluation and projection of steam generator tube condition and integrity. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

  19. Scaling Analysis for PWR Steam Generator

    International Nuclear Information System (INIS)

    Li, Yuquan; Ye, Zishen

    2011-01-01

    To test the nuclear power plant safety system performance and verify the relative safety analysis code, a widely used approach is to design and construct a scaled model based on a scaling methodology. For a pressurized water reactor (PWR), the SG scaling analysis is important before designing a scale model which is expected to well simulate the system response to the accident. In this work, a review of the transient process in SG during a loss of coolant accident (LOCA) is first presented, and then a brief natural circulation scaling analysis is performed to get the basic SG scaling design rules. The U-tube scaling design shows the scaling will enlarge the thermal center height ratio while keeping the length ratio when the scale model uses a different diameter ratio and the height ratio, which causes distortion in natural circulation simulation. And then, by the heat transfer scaling analysis, a relation between the U-tube diameter ratio and model height ratio is obtained, and it shows the diameter ratio decreases with the decreasing model height ratio. In the end, the SG transition from the heat sink to the heat source is analyzed, and the results show the SG secondary inventory and the total material heat capacity need to be properly scaled to represent the transition correctly

  20. Steam-Reheat Option for Supercritical-Water-Cooled Reactors

    Science.gov (United States)

    Saltanov, Eugene

    SuperCritical-Water-cooled Reactors (SCWRs) are being developed as one of the Generation-IV nuclear-reactor concepts. Main objectives of the development are to increase thermal efficiency of a Nuclear Power Plant (NPP) and to decrease capital and operational costs. The first objective can be achieved by introducing nuclear steam reheat inside a reactor and utilizing regenerative feedwater heaters. The second objective can be achieved by designing a steam cycle that closely matches that of the mature supercritical fossil-fuelled power plants. The feasibility of these objectives is discussed. As a part of this discussion, heat-transfer calculations have been performed and analyzed for SuperCritical-Water (SCW) and SuperHeated-Steam (SHS) channels of the proposed reactor concept. In the calculations a uniform and three non-uniform Axial Heat Flux Profiles (AHFPs) were considered for six different fuels (UO2, ThO 2, MOX, UC2, UC, and UN) and at average and maximum channel power. Bulk-fluid, sheath, and fuel centerline temperatures as well as the Heat Transfer Coefficient (HTC) profiles were obtained along the fuel-channel length. The HTC values are within a range of 4.7--20 kW/m2·K and 9.7--10 kW/m2·K for the SCW and SHS channels respectively. The main conclusion is that while all the mentioned fuels may be used for the SHS channel, only UC2, UC, or UN are suitable for a SCW channel, because their fuel centerline temperatures are at least 1000°C below melting point, while that of UO2, ThO2 , and MOX may reach melting point.

  1. Fracture mechanics analysis of the steam generator tube after shot peening

    International Nuclear Information System (INIS)

    Shin, Kyu In; Jhung, Myung Jo; Choi, Young Hwan; Park, Jai Hak

    2003-01-01

    One of the main degradation of steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contained radioactivity. Primary water stress corrosion crack occurs at the location of tube/tubesheet hard rolled transition zone. In order to investigate the effect of shot peening on stress corrosion cracking, stress intensity factors are calculated for the crack which is located in the induced residual stress field

  2. Vertical steam generators for VVER: myths and reality

    International Nuclear Information System (INIS)

    Trunov, N.

    2009-01-01

    The paper covers two basic concepts of steam generators, horizontal and vertical. It gives references to the analysis of 40-year operating experience and a short description of recent and future designs of horizontal SGs. The main design features and efficiency of the two SG concepts are compared including a comparative calculation analysis of heat efficiency. A short review of alternative designs of vertical steam generators (SG) for VVER of Russian design is presented with an analysis of the possible benefits of implementing vertical SGs in VVER reactor plants. The paper also covers an analysis of the effect of SG type on the layout of reactor plant building, taking into account the transportation and replacement technologies. The concept of VVER-1200A advanced reactor plant taken as an example corroborates lack of arguments in favor of vertical SGs implementation. (author)

  3. Leak detection and location in MONJU steam generators

    International Nuclear Information System (INIS)

    Saito, T.; Kosugi, T.

    1978-01-01

    Leak detection system of MONJU steam generator depends mostly on in-sodium hydrogen detectors. The requirements on leak detector performance are determined from the point of view of protecting tube leak propagation due to wastage, and the process of determining the performance is shown briefly. Research and development activities on in-sodium hydrogen detectors are described and the specifications of leak detectors for MONJU are also presented. In-cover-gas hydrogen detector and acoustic detector are under development. Research and development activities on the leak location after steam generator shutdown by such methods as an electromagnetic method and ultrasonic method are described. The results of the research and development work on inserting the test probes into tubes are described also. An idea for finding the condition of tubes in the neighbourhood of the leak is also presented. (author)

  4. Acoustic tool for leak inspections in steam generator divider plates

    International Nuclear Information System (INIS)

    Kowalewski, J.; Maak, P.; Colbert, M.

    1997-01-01

    Cross flow leakage through divider plates in the primary head of steam generators, may be a contributor to RIHT rise which can have a negative effect on the operation of a plant. A method to provide quick and reliable inspection of divider plate leakage can be very useful in helping make timely and effective maintenance decisions. A novel acoustic tool for performing inspections in drained steam generators during shutdowns has been developed by OH Technologies and successfully demonstrated in a field application. The technique, referred as ALIS (acoustic leak inspection system), performs a scan of the divider plate face and presents a graphic image of the leakage paths and an estimate of the total leakage area. (author)

  5. Methods for preventing steam generator failure or degradation

    International Nuclear Information System (INIS)

    Green, S.J.

    1986-01-01

    PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated IGA. It has further been shown that pitting can be minimized by sludge lancing and by reducing impurity ingress. (author)

  6. Homogenized behaviour of the steam generator perforated plates

    International Nuclear Information System (INIS)

    Voldoire, F.

    1993-06-01

    To determine the overall behaviour of structures such as multiperforated plates, that are found in the industrial components (for instance in the nuclear plant steam generators), we propose to apply the theory of the heterogeneous thermoelastic plates. First we begin by the formulation of the model, lying on an asymptotic expansion. Then we describe the application to the tube sheet and support plates case, for 900 MW and 1300 MW steam generators. Numerical values of the homogenized behaviour are provided (thermal conductivity and thermoelastic coefficients). These values are compared with those available in the literature. Some comments on the mechanical fields distribution are added, for instance: hole ovalization, stress concentrations... This study completes earlier EDF works on the thermal and mechanical homogenization of the tube sheets, which are realized before the theoretical formulation of the homogenization for plates and shells structures. (author). 16 figs., 21 tabs., 14 refs

  7. Detection and localisation of leaks in steam generators

    International Nuclear Information System (INIS)

    Westenbrugge, J.K. van; Visbach, D.M.

    1978-01-01

    Steam generator experience in Netherlands is concentrated in NERATOM, the company that takes part n the construction of LMFBRs: SNR-300 in Kalkar in the framework of the international company INB (Internationale Natrium Brutreaktor Bau) together with the German company INTERATOM and the Belgian company BelgoNucleaire. Experience consists of designing constructing and testing of prototypes of the SNR-300 plant components, constructing and licensing of the components for SNR-300 proper and in conceptual design of components for larger power plants. Supporting research and testing of the prototypes is carried out by the organization for Industrial Research TNO. The two types studied are the straight tube type and the helical tube type steam generator. Descriptions of both types were published earlier. It should be pointed out here that the construction material is the ferritic 2% Cr 1 Mo 1NiNb-steel (DIN Wnr. 1.6770)

  8. PWR steam generator chemical cleaning, Phase I. Final report

    International Nuclear Information System (INIS)

    Rothstein, S.

    1978-07-01

    United Nuclear Industries (UNI) entered into a subcontract with Consolidated Edison Company of New York (Con Ed) on August 8, 1977, for the purpose of developing methods to chemically clean the secondary side tube to tube support crevices of the steam generators of Indian Point Nos. 1 and 2 PWR plants. This document represents the first reporting on activities performed for Phase I of this effort. Specifically, this report contains the results of a literature search performed by UNI for the purpose of determining state-of-the-art chemical solvents and methods for decontaminating nuclear reactor steam generators. The results of the search sought to accomplish two objectives: (1) identify solvents beyond those proposed at present by UNI and Con Ed for the test program, and (2) confirm the appropriateness of solvents and methods of decontamination currently in use by UNI

  9. PWR steam generator chemical cleaning, Phase I. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rothstein, S.

    1978-07-01

    United Nuclear Industries (UNI) entered into a subcontract with Consolidated Edison Company of New York (Con Ed) on August 8, 1977, for the purpose of developing methods to chemically clean the secondary side tube to tube support crevices of the steam generators of Indian Point Nos. 1 and 2 PWR plants. This document represents the first reporting on activities performed for Phase I of this effort. Specifically, this report contains the results of a literature search performed by UNI for the purpose of determining state-of-the-art chemical solvents and methods for decontaminating nuclear reactor steam generators. The results of the search sought to accomplish two objectives: (1) identify solvents beyond those proposed at present by UNI and Con Ed for the test program, and (2) confirm the appropriateness of solvents and methods of decontamination currently in use by UNI.

  10. Corrosion in steam generators of PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Hyspecka, L.; Tvrdy, M.

    1988-01-01

    Problems are discussed of heat exchange tubes of Westinghouse type vertical steam generators exhibiting corrosion damage such as point corrosion, planar corrosion, tube denting, corrosion stress cracking, crevice corrosion, fretting corrosion and intergranular corrosion. Attention is also paid to problems of WWER-440 type horizontal steam generators, where the level fluctuation area is critical; noncompact porous deposits of the corrosion products give rise to crevice effects and cause significant concentration of chloride ions and other additions. This problem can be partly resolved by a modification of the collector design at the level variation area. An additional measure is the production of steel 08Kh18N10T with a very low level of harmful elements and inclusions. (Z.M.). 3 figs., 11 refs

  11. Probe for detection of denting in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gerardin, J.P.; Germain, J.L.; Nio, J.C.

    1994-07-01

    In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ''denting''). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs

  12. Linear stability model for the once-through steam generator

    International Nuclear Information System (INIS)

    Kim, Y. S.; Kim, O. K.; Wi, M. H.; A, J. H.

    2001-01-01

    A linear stability model was developed to evaluate the stability of the once-through steam generator. Using the perturbation and Laplace transformation the governing equations were transformed to perturbed linear equations whose solutions are used to calculate pertubed pressure drop relations. An applicable algorithm for numercial analysis was adopted and draft version of a computer code named SGSTAR was developed. Using the SGSTAR a test calculation on the density wave instability has been conducted

  13. Development of stabilizers for steam generator tube repair

    International Nuclear Information System (INIS)

    Au-Yang, M.K.

    1987-01-01

    Fluidelastic stability, turbulence-induced and vortex-induced vibration analysis of different types of stabilizers for repairing steam generator tubes are presented. The performances of the different designs are compared with that of a common basis - the virgin tube. It was found that in addition to permitting the stabilized tubes to remain in operation, the sleeve has the additional merit of being the best performer of all the designs. In addition, it is adaptable to remote installation. (orig.)

  14. The SCC testing of nuclear steam generator tubing materials

    Science.gov (United States)

    Doherty, P. E.; Sarver, J. M.; Miglin, B. P.

    1996-05-01

    The integrity of heat-exchanger tubes in a nuclear reaction system is crucial for the safe operation of a power plant. In order to study the corrosion behavior of certain alloys, constant extension rate (CERT) tests were performed on alloy 690 and alloy 800 nuclear steam generator tubing specimens. In this article, the CERT test results (such as maximum stress achieved and crack morphology) are correlated to tubing microstructure, chemistry, and manufacturing processes.

  15. Modelling studies of horizontal steam generator PGV-1000 with Cathare

    Energy Technology Data Exchange (ETDEWEB)

    Karppinen, I. [VTT Energy, Espoo (Finland)

    1995-12-31

    To perform thermal-hydraulic studies applied to nuclear power plants equipped with VVER, a program of qualification and assessment of the CATHARE computer code is in progress at the Institute of Protection and Nuclear Safety (IPSN). In this paper studies of modelling horizontal steam generator of VVER-1000 with the CATHARE computer code are presented. Steady state results are compared with measured data from the fifth unit of Novovoronezh nuclear power plant. (orig.). 10 refs.

  16. Steam generator asset management: integrating technology and asset management

    International Nuclear Information System (INIS)

    Shoemaker, P.; Cislo, D.

    2006-01-01

    Asset Management is an established but often misunderstood discipline that is gaining momentum within the nuclear generation industry. The global impetus behind the movement toward asset management is sustainability. The discipline of asset management is based upon three fundamental aspects; key performance indicators (KPI), activity-based cost accounting, and cost benefits/risk analysis. The technology associated with these three aspects is fairly well-developed, in all but the most critical area; cost benefits/risk analysis. There are software programs that calculate, trend, and display key-performance indicators to ensure high-level visibility. Activity-based costing is a little more difficult; requiring a consensus on the definition of what comprises an activity and then adjusting cost accounting systems to track. In the United States, the Nuclear Energy Institute's Standard Nuclear Process Model (SNPM) serves as the basis for activity-based costing. As a result, the software industry has quickly adapted to develop tracking systems that include the SNPM structure. Both the KPI's and the activity-based cost accounting feed the cost benefits/risk analysis to allow for continuous improvement and task optimization; the goal of asset management. In the case where the benefits and risks are clearly understood and defined, there has been much progress in applying technology for continuous improvement. Within the nuclear generation industry, more specialized and unique software systems have been developed for active components, such as pumps and motors. Active components lend themselves well to the application of asset management techniques because failure rates can be established, which serves as the basis to quantify risk in the cost-benefits/risk analysis. A key issue with respect to asset management technologies is only now being understood and addressed, that is how to manage passive components. Passive components, such as nuclear steam generators, reactor vessels

  17. Multi-region fuzzy logic controller with local PID controllers for U-tube steam generator in nuclear power plant

    Directory of Open Access Journals (Sweden)

    Puchalski Bartosz

    2015-12-01

    Full Text Available In the paper, analysis of multi-region fuzzy logic controller with local PID controllers for steam generator of pressurized water reactor (PWR working in wide range of thermal power changes is presented. The U-tube steam generator has a nonlinear dynamics depending on thermal power transferred from coolant of the primary loop of the PWR plant. Control of water level in the steam generator conducted by a traditional PID controller which is designed for nominal power level of the nuclear reactor operates insufficiently well in wide range of operational conditions, especially at the low thermal power level. Thus the steam generator is often controlled manually by operators. Incorrect water level in the steam generator may lead to accidental shutdown of the nuclear reactor and consequently financial losses. In the paper a comparison of proposed multi region fuzzy logic controller and traditional PID controllers designed only for nominal condition is presented. The gains of the local PID controllers have been derived by solving appropriate optimization tasks with the cost function in a form of integrated squared error (ISE criterion. In both cases, a model of steam generator which is readily available in literature was used for control algorithms synthesis purposes. The proposed multi-region fuzzy logic controller and traditional PID controller were subjected to broad-based simulation tests in rapid prototyping software - Matlab/Simulink. These tests proved the advantage of multi-region fuzzy logic controller with local PID controllers over its traditional counterpart.

  18. Extremely Black Vertically Aligned Carbon Nanotube Arrays for Solar Steam Generation.

    Science.gov (United States)

    Yin, Zhe; Wang, Huimin; Jian, Muqiang; Li, Yanshen; Xia, Kailun; Zhang, Mingchao; Wang, Chunya; Wang, Qi; Ma, Ming; Zheng, Quan-Shui; Zhang, Yingying

    2017-08-30

    The unique structure of a vertically aligned carbon nanotube (VACNT) array makes it behave most similarly to a blackbody. It is reported that the optical absorptivity of an extremely black VACNT array is about 0.98-0.99 over a large spectral range of 200 nm-200 μm, inspiring us to explore the performance of VACNT arrays in solar energy harvesting. In this work, we report the highly efficient steam generation simply by laminating a layer of VACNT array on the surface of water to harvest solar energy. It is found that under solar illumination the temperature of upper water can significantly increase with obvious water steam generated, indicating the efficient solar energy harvesting and local temperature rise by the thin layer of VACNTs. We found that the evaporation rate of water assisted by VACNT arrays is 10 times that of bare water, which is the highest ratio for solar-thermal-steam generation ever reported. Remarkably, the solar thermal conversion efficiency reached 90%. The excellent performance could be ascribed to the strong optical absorption and local temperature rise induced by the VACNT layer, as well as the ultrafast water transport through the VACNT layer due to the frictionless wall of CNTs. Based on the above, we further demonstrated the application of VACNT arrays in solar-driven desalination.

  19. Piping hydrodynamic loads for a PWR power up-rate with steam generator replacement

    International Nuclear Information System (INIS)

    Julie M Jarvis; Allen T Vieira; James M Gilmer

    2005-01-01

    Full text of publication follows: Pipe break hydrodynamic loads are calculated for various systems in a PWR for a Power Up-rate (PUR) with a Steam Generator Replacement (SGR). PUR with SGR can change the system pressures, mass flowrates and pipe routing/configuration. These changes can alter the steam generator piping steam/water hammer loads. This paper discusses the need to benchmark against the original design basis, the use of different modeling techniques, and lessons learned. Benchmarking for licensing in the United States is vital in consideration of 10CFR50.59 and other licensing and safety issues. RELAP5 and its force post-processor R5FORCE are used to model the transient loads for various piping systems such as main feedwater and blowdown systems. Other modeling applications, including the Bechtel GAFT program, are used to evaluate loadings in the main steam piping. Forces are calculated for main steam turbine stop valve closure, feedwater pipe breaks and subsequent check valve slam, and blowdown isolation valve closure. These PUR/SGR forces are compared with the original design basis forces. Modeling techniques discussed include proper valve closure modeling, sonic velocity changes due to pipe material changes, and two phase flow effects. Lessons learned based on analyses done for several PWR PUR with SGR are presented. Lessons learned from these analyses include choosing the optimal replacement piping size and routing to improve system performance without resulting in excessive piping loads. (authors)

  20. Real-time dynamic analysis for complete loop of direct steam generation solar trough collector

    International Nuclear Information System (INIS)

    Guo, Su; Liu, Deyou; Chu, Yinghao; Chen, Xingying; Shen, Bingbing; Xu, Chang; Zhou, Ling; Wang, Pei

    2016-01-01

    Highlights: • A nonlinear distribution parameter dynamic model has been developed. • Real-time local heat transfer coefficient and friction coefficient are adopted. • The dynamic behavior of the solar trough collector loop are simulated. • High-frequency chattering of outlet fluid flow are analyzed and modeled. • Irradiance disturbance at subcooled water region generates larger influence. - Abstract: Direct steam generation is a potential approach to further reduce the levelized electricity cost of solar trough. Dynamic modeling of the collector loop is essential for operation and control of direct steam generation solar trough. However, the dynamic behavior of fluid based on direct steam generation is complex because of the two-phase flow in the pipeline. In this work, a nonlinear distribution parameter model has been developed to model the dynamic behaviors of direct steam generation parabolic trough collector loops under either full or partial solar irradiance disturbance. Compared with available dynamic model, the proposed model possesses two advantages: (1) real-time local values of heat transfer coefficient and friction resistance coefficient, and (2) considering of the complete loop of collectors, including subcooled water region, two-phase flow region and superheated steam region. The proposed model has shown superior performance, particularly in case of sensitivity study of fluid parameters when the pipe is partially shaded. The proposed model has been validated using experimental data from Solar Thermal Energy Laboratory of University of New South Wales, with an outlet fluid temperature relative error of only 1.91%. The validation results show that: (1) The proposed model successfully outperforms two reference models in predicting the behavior of direct steam generation solar trough. (2) The model theoretically predicts that, during solar irradiance disturbance, the discontinuities of fluid physical property parameters and the moving back and

  1. An improved steam generator model for the SASSYS code

    International Nuclear Information System (INIS)

    Pizzica, P.A.

    1989-01-01

    A new steam generator model has been developed for the SASSYS computer code, which analyzes accident conditions in a liquid metal cooled fast reactor. It has been incorporated into the new SASSYS balance-of-plant model but it can also function on a stand-alone basis. The steam generator can be used in a once-through mode, or a variant of the model can be used as a separate evaporator and a superheater with recirculation loop. The new model provides for an exact steady-state solution as well as the transient calculation. There was a need for a faster and more flexible model than the old steam generator model. The new model provides for more detail with its multi-mode treatment as opposed to the previous model's one node per region approach. Numerical instability problems which were the result of cell-centered spatial differencing, fully explicit time differencing, and the moving boundary treatment of the boiling crisis point in the boiling region have been reduced. This leads to an increase in speed as larger time steps can now be taken. The new model is an improvement in many respects. 2 refs., 3 figs

  2. Steam Generator tube integrity -- US Nuclear Regulatory Commission perspective

    International Nuclear Information System (INIS)

    Murphy, E.L.; Sullivan, E.J.

    1997-01-01

    In the US, the current regulatory framework was developed in the 1970s when general wall thinning was the dominant degradation mechanism; and, as a result of changes in the forms of degradation being observed and improvements in inspection and tube repair technology, the regulatory framework needs to be updated. Operating experience indicates that the current U.S. requirements should be more stringent in some areas, while in other areas they are overly conservative. To date, this situation has been dealt with on a plant-specific basis in the US. However, the NRC staff is now developing a proposed steam generator rule as a generic framework for ensuring that the steam generator tubes are capable of performing their intended safety functions. This paper discusses the current U.S. regulatory framework for assuring steam generator (SG) tube integrity, the need to update this regulatory framework, the objectives of the new proposed rule, the US Nuclear Regulatory Commission (NRC) regulatory guide (RG) that will accompany the rule, how risk considerations affect the development of the new rule, and some outstanding issues relating to the rule that the NRC is still dealing with

  3. Development of KALANS to remove sludge of steam generator

    International Nuclear Information System (INIS)

    Jeong, W. T.; Yang, J. S.; You, G. W.; Sung, G. B.; Kim, B. Y.

    1999-01-01

    CECIL -4 lancing system by Foster-Miller has been used for the secondary side landing of Westinghouse type steam generators (YGN No. 1,2 and Kori No. 1,2,3,4) in Korean nuclear power plants. Shared use of only one lancing system for the 6 nuclear power plants required frequent transportation of the system from Nori to Youngkwang which may cause malfunction of sophisticated control equipment. Sometimes, the overlap in preventive maintenance schedule of nuclear power plants prevented the plant maintenance personnel from doing sufficient lancing work. Purchasing a new lancing system may be a candidate for this problem, but the price tag is surprisingly high. Furthermore, prompt maintenance was another serious problem because the manufacturer is far away in a foreign country. Last year, the steam generator of Kori No. 1 was changed to Δ60. The difference in the tube arrangement of the new steam generator made it impossible to use the CECIL system. Sufficient technological background of our development team and the conclusion that the development project is economically feasible made us to commence the design and fabrication of 'KEPCO Advanced LANcing System - KALANS.' This paper presents the state of the art on lancing system and the developed concept and design of KALANS

  4. Hydrogen and acoustic detection in steam generators of Super Phenix power plant

    International Nuclear Information System (INIS)

    Kong, N.; Le Bris, A.; Berthier, P.

    1986-05-01

    During the isothermal tests of Super-Phenix, two types of measurements were made on the steam generators with regard to the detection of water leaks into the sodium: - the first measurements enabled us to determine the characteristics (sensitivity, response time) of the hydrogen detectors that are already operational for the filling with water and the power operation of the steam generators. They also provided the basis for developing a prototype system for detecting very small water leaks (microleak phase). The other measurements concern the qualification tests of acoustic detectors which have been fitted for the first time to a major industrial installation. The results obtained are very satisfactory but final validation of the acoustic method will only occur after the full-power tests [fr

  5. Experience with modular steam generator production and application of new testing methods

    International Nuclear Information System (INIS)

    Olesovsky

    Experience is reviewed gained at the Trebic IBZKG plant with the production of modular steam generators. The plant started producing steam generators for the Jaslovske Bohunice nuclear power plant in 1965. In addition to the steam generator for the A-1, the plant also produced a loop for the Melekess power plant and a steam generator for the BOR-60 reactor. Operating experience gained so far allowed improving the quality of the BOR steam generator, especially in the tube-tube plate joint. A double tube plate was used and the welded joint shape was changed. As a result of high requirements on the quality of welded joints, the steam generator has successfully been in operation for more then 10,000 hours. The existing experience was utilized in designing a new steam generator named Nadya. Many design and technological requirements were presented concerning the Nadya generator and many new checking operations have been included in technology. (Kr)

  6. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2006-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  7. Experimental facility design for study of fretting in steam generator tubes

    International Nuclear Information System (INIS)

    Balbiani, J.P.; Bergant, M.; Yawny, A.

    2012-01-01

    The design of an experimental facility for fretting wear testing of steam generator tubes under pressurized water up to 340 o C, is presented. The main component of the device consists in an autoclave which permits to recreate steam generator operating conditions. CAD CATIA V5R18, CAE ABAQUS and ASME Sec. VII Div. 1 (Rules for Construction of Pressure Vessels) were used along the design process. The design of the autoclave included the pressure vessel itself and the necessary flanges and nozzles. In addition, an axial dynamic sealing system was designed to allow for actuation from outside the pressure boundary. Complementary, typical tube - support contact conditions were analyzed and the principal variables affecting their mutual interaction determined. In addition, a simple device which allows performing fretting wear testing on steam generator tubes in air at room temperature was fabricated and the feasibility of a quantitative assessment of different aspects related with the fretting induced damage was explored. Characterization techniques available at Centro Atomico Bariloche, like light microscopy, scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDAX) and surface damage analysis by optic profilometry were shown to be appropriate for this aim. The designed facility will allow evaluating fretting damage of tubes - support combinations that might be used on the steam generator of the prototype reactor CAREM-25. It is also expected it could be applied to characterize fretting severity in other applications (nuclear fuel elements) (author)

  8. Key Findings from the Artist Project on Aerosol Retention in a Dry Steam Generator

    Directory of Open Access Journals (Sweden)

    Abdelouahab Dehbi

    2016-08-01

    Full Text Available A steam generator tube rupture (SGTR event with a stuck-open safety relief valve constitutes one of the most serious accident sequences in pressurized water reactors (PWRs because it may create an open path for radioactive aerosol release into the environment. The release may be mitigated by the deposition of fission product particles on a steam generator's (SG's dry tubes and structures or by scrubbing in the secondary coolant. However, the absence of empirical data, the complexity of the geometry, and the controlling processes have, until recently, made any quantification of retention difficult to justify. As a result, past risk assessment studies typically took little or no credit for aerosol retention in SGTR sequences. To provide these missing data, the Paul Scherrer Institute (PSI initiated the Aerosol Trapping In Steam GeneraTor (ARTIST Project, which aimed to thoroughly investigate various aspects of aerosol removal in the secondary side of a breached steam generator. Between 2003 and 2011, the PSI has led the ARTIST Project, which involved intense collaboration between nearly 20 international partners. This summary paper presents key findings of experimental and analytical work conducted at the PSI within the ARTIST program.

  9. Condensation of the steam in the horizontal steam line during cold water flooding

    International Nuclear Information System (INIS)

    Strubelj, L.; Tiselj, I.

    2006-01-01

    Direct contact condensation and condensation induced water-hammer in a horizontal pipe was experimentally investigated at PMK-2 test facility of the Hungarian Atomic Energy Research Institute KFKI. The experiment is preformed in the horizontal section of the steam line of the PMK-2 integral test facility. As liquid water floods the horizontal part of the pipeline, the counter current horizontally stratified flow is being observed. During the flooding of the steam line, the vapour-liquid interface area increases and therefore the vapour condensation rate and the vapour velocity also increase. Similar phenomena can occur in the cold/hot leg of the primary loop of PWR nuclear power plant during loss of coolant accident, when emergency core cooling system is activated. Water level at one cross-section and four local void fraction and temperature at the top of steam line was measured and compared with simulation. Condensed steam increases the water temperature that is why the local temperature measurements are the most important information, from which condensation rate can be estimated, since mass of condensed steam was not measured. Free surface simulation of the experiment with thermal phase change model is presented. Surface renewal concept with small eddies is used for calculation of heat transfer coefficient. With surface renewal theory we did not get results similar to experiment, that is why heat transfer coefficient was increased by factor 20. In simulation with heat transfer coefficient calculated with surface renewal concept bubble entrapment is due to reflection of the wave from the end of the pipe. When heat transfer coefficient is increased, condensation rate and steam velocity are also increased, bubble entrapment is due to Kelvin-Helmholtz instability of the free surface, and the results become similar to the measurements. (author)

  10. Effects of steam generator sectioning on the reliability of a nuclear power station containing a fast reactor

    International Nuclear Information System (INIS)

    Klemin, A.I.; Frolov, E.V.; Samoilov, O.B.

    1984-01-01

    Adequate reliability in the individual units and in the station as a whole must be provided in order to meet current specifications for the economic performance and safety of nuclear power stations. In the case of sodium-cooled fast reactors, a current problem is to improve the reliability in the steam generators of sodium-water type. Various Soviet and foreign designs for such reactors use sectional steam generators, which raise the reliability and safety of the station because they localize possible faults caused by leaks in the SG heatexchanger tubes to a single steam-generating section. The SG sectioning makes it necessary to incorporate factors into the reliability model such as the steam generator repair strategy, the number of steamgenerating sections in one cooling loop, and the working constraints on the available unit power. The authors present a model that has been used to examine the effects of these factors on the reliability of a fast-reactor system

  11. Evolution of management activities and performance of the Point Lepreau Steam Generators

    International Nuclear Information System (INIS)

    Slade, J.; Keating, J.; Gendron, T.

    2007-01-01

    The Point Lepreau steam generators have been in service since 1983 when the plant was commissioned. During the first thirteen years of operation, Point Lepreau steam generator maintenance issues led to 3-4% unplanned plant incapability Steam generator fouling, corrosion, and the introduction of foreign materials during maintenance led to six tube leaks, two unplanned outages, two lengthy extended outages, and degraded thermal performance during this period. In recognition of the link between steam generator maintenance activities and plant performance, improvements to steam generator management activities have been continuously implemented since 1987. This paper reviews the evolution of steam generator management activities at Point Lepreau and the resulting improved trends in performance. Plant incapability from unplanned steam generator maintenance has been close to zero since 1996. The positive trends have provided a strong basis for the management strategies developed for post-refurbishment operation. (author)

  12. Test run of 50 MW steam generator for prototype fast breeder reactor of PNC

    International Nuclear Information System (INIS)

    Tanaka, Kenji

    1974-01-01

    A sodium heated steam generator is one of the most important machinery in a fast reactor plant, influencing the aspects of economy and reliability. In the Power Reactor and Nuclear Fuel Development Corporation (PNC), the 50 MW steam generator and associated testing facility have been developed, which lead to the demonstration of the steam generator and the establishment of plant control technology for the fast breeder reactor rackled by PNC. The steam generator is separate helical-coil type with an evaporator, a superheater and a reheater. Taking two to three years in construction, in June 1974, the steam generator with the testing facility was successfully operated at rated power of 50 MW continuously for 72 hours. The steam generator planned for the prototype FBR ''Monju'' is first outlined, together with its devlopment program. The 50 MW steam generator and the testing facility are then described, including construction and operation; finally, the results of test and future test plans are explained. (Mori, K.)

  13. Thermoelectric generation coupling methanol steam reforming characteristic in microreactor

    International Nuclear Information System (INIS)

    Wang, Feng; Cao, Yiding; Wang, Guoqiang

    2015-01-01

    Thermoelectric (TE) generator converts heat to electric energy by thermoelectric material. However, heat removal on the cold side of the generator represents a serious challenge. To address this problem and for improved energy conversion, a thermoelectric generation process coupled with methanol steam reforming (SR) for hydrogen production is designed and analyzed in this paper. Experimental study on the cold spot character in a micro-reactor with monolayer catalyst bed is first carried out to understand the endothermic nature of the reforming as the thermoelectric cold side. A novel methanol steam reforming micro-reactor heated by waste heat or methanol catalytic combustion for hydrogen production coupled with a thermoelectric generation module is then simulated. Results show that the cold spot effect exists in the catalyst bed under all conditions, and the associated temperature difference first increases and then decreases with the inlet temperature. In the micro-reactor, the temperature difference between the reforming and heating channel outlets decreases rapidly with an increase in thermoelectric material's conductivity coefficient. However, methanol conversion at the reforming outlet is mainly affected by the reactor inlet temperature; while at the combustion outlet, it is mainly affected by the reactor inlet velocity. Due to the strong endothermic effect of the methanol steam reforming, heat supply of both kinds cannot balance the heat needed at reactor local areas, resulting in the cold spot at the reactor inlet. When the temperature difference between the thermoelectric module's hot and cold sides is 22 K, the generator can achieve an output voltage of 55 mV. The corresponding molar fraction of hydrogen can reach about 62.6%, which corresponds to methanol conversion rate of 72.6%. - Highlights: • Cold spot character of methanol steam reforming was studied through experiment. • Thermoelectric generation Coupling MSR process has been

  14. Water and steam sampling systems; Provtagningssystem foer vatten och aanga

    Energy Technology Data Exchange (ETDEWEB)

    Hellman, Mats

    2009-10-15

    The supervision of cycle chemistry can be divided into two parts, the sampling system and the chemical analysis. In modern steam generating plants most of the chemical analyses are carried out on-line. The detection limits of these analyzers are pushed downward to the ppt-range (parts per trillion), however the analyses are not more correct than the accuracy of the sampling system. A lot of attention has been put to the analyzers and the statistics to interpret the results but the sampling procedures has gained much less attention. This report aims to give guidance of the considerations to be made regarding sampling systems. Sampling is necessary since most analysis of interesting parameters cannot be carried out in- situ on-line in the steam cycle. Today's on-line instruments for pH, conductivity, silica etc. are designed to meet a water sample at a temperature of 10-30 deg C. This means that the sampling system has to extract a representative sample from the process, transport and cool it down to room temperature without changing the characteristics of the fluid. In the literature research work, standards and other reports can be found. Although giving similar recommendations in most aspects there are some discrepancies that may be confusing. This report covers all parts in the sampling system: Sample points and nozzles; Sample lines; Valves, regulating and on-off; Sample coolers; Temperature, pressure and flow rate control; Cooling water; and Water recovery. On-line analyzers connecting to the sampling system are not covered. This report aims to clarify what guidelines are most appropriate amongst the existing ones. The report should also give guidance to the design of the sampling system in order to achieve representative samples. In addition to this the report gives an overview of the fluid mechanics involved in sampling. The target group of this report is owners and operators of steam generators, vendors of power plant equipment, consultants working in

  15. Optimization of steam generator replacement with virtual reality modeling

    International Nuclear Information System (INIS)

    Kim, Jeong H.; Suh, Kune Y.

    2008-01-01

    Nuclear power plants (NPPs) have to be carefully examined and maintained up to the point of replacing major components during the overhaul period for continued operation. Most understandably the cost of maintenance and upgrading will tend to increase with the NPP power. There is thus an escalating need for developing an optimized process management method to reduce the cost involved. Albeit the steam generators (SGs) may not directly affect the expected lifespan of NPP, thousands of tubes with diameter on the order of 3 cm in the SG operating at 320degC and 16 MPa may well tend to be called Achilles' heel of the pressurized water reactors (PWRs). For instance, the SGs of Kori Nuclear Unit 1 (KNU 1) were replaced in October 1998 after 20 years of service on account of aging and potential threat to operational safety. In the same year the SG tubes of Ulchin Nuclear Units 1 and 2 were ruptured to result in leakage of the primary coolant to the secondary side. As a result their SGs are planned to be replaced in a few years. There is, however, a limit to improving the replacement process by trial and error in practice on account of the size of NPP with the ensuing complexity in process management. This paper proposes an optimization method for the SG replacement process based on the KNU 1 experience in 1998. The whole process was simulated accounting for interactions of each part in virtual reality utilizing the computer aided design solution CATIA, and the digital process management solution DELMIA. (author)

  16. Conditions to generate Steam Fog Occurred around the Chungju Lake in the South Korea

    Science.gov (United States)

    Byungwoo, J.

    2017-12-01

    We have collected the field observation data of the steam fog occurred around the Chungju Lake in the South Korea for 3 years(2014 2016) and analyzed conditions in which the steam fog occurred. The Chungju Lake is an artificial lake made by the Chungju Dam with a water storage of 2.7 billion tons, which is the second largest in South Korea. The Chungju Dam have discharged water of the average 2.2 million tons downstream to produce electricity per day. The drainage water heats downstream of the Chungju dam and the air above water surface of downstream of that. When the warm, humid air above the downstream water mixed with cold air mass, it caused "steam fog" around the downstream of Chungju lake regardless of amount of the discharged water. The condition that promote the generation of steam fog in autumn and winter is as follows: (1) cloudless night with light winds below 1.5 m/s. (2) The differences between the temperature of discharged water from the Chungju Dam and the air temperature above the discharged water varied from 3° to 15° in autumn, from 15° to 20° in winter respectively. (3) When stream fog was generated, sensible heat flux ranged in autumn from 5 to 15 W/m2, in winter from 15 to 20 W/m2 respectively. Latent heat flux ranged in autumn from 15 to 20 W/m2, in winter from 10 to 15 W/m2 respectively.

  17. Single drop steam explosions of binary oxides in subcooled water

    International Nuclear Information System (INIS)

    Roberta, C. Hansson; Hyun Sun Park; Bal Raj Sehgal

    2005-01-01

    Full text of publication follows: A steam explosion (vapor explosion or energetic molten fuel-coolant interaction) may occur when a high temperature liquid comes into contact with a cold and volatile liquid. This phenomenon has received much attention in in nuclear industry since it is one of the important safety concerns for the failure of a nuclear containment during a postulated severe accident. Recent well-controlled experiments show, for instance, mixed results on the triggerability of various molten materials (from pure metallic melts to prototypic corium melts). The KROTOS and FARO tests revealed only a mild propagation on triggering of the corium composite melt (UO 2 -ZrO 2 ) in water. On the contrary, highly energetic explosions were observed in the KROTOS tests with pure alumina melt. These different results for the energetics of these materials are not understood. It has been suspected for quite some time that these different results are caused by the different thermo-physical properties and material structure of those melts. Perhaps there are some limiting mechanisms which suppress the vapor explosion process for the corium material (a non-eutectic mixture of oxide materials), in comparison to that for the pure metallic or single oxidic material. To understand these mechanisms, we have performed a series of experimental investigations with various types of molten materials, as corium simulants which range from pure metallic melt to non-eutectic binary oxide melts. The experiments employed a high-speed continuous X-ray radiography system (up to 100,000 fps) to visualize the dynamic fine fragmentation process during steam explosions. Previously X-ray radiography has been successfully employed at the McGill university in Canada and at the University of California at Santa Barbara, USA. Both used flash X-ray systems that take one image per test because of the X-ray recharging time. In spite of this disadvantage, Ciccarelli and Frost successfully visualized

  18. Flow induced vibration mock-up test for heat exchanger tubes of PWR steam generator

    International Nuclear Information System (INIS)

    Iwase, T.; Takai, M.; Uwagawa, S.; Nakamura, T.; Hirota, K.; Suzuta, T.

    2000-01-01

    It is one of the most important subjects to estimate the flow-related stability of the heat exchanger tubes. A large scale model steam generator has been developed to verify the stability of the tubes in the Japanese PWR steam generators for the two-phase flow-induced vibration and to accumulate related technical data of thermal-hydraulic and flow-induced vibration of U-bend tube bundle. The model steam generator has 230 U-bend tubes of 46 different radius and 5 columns for each of practical diameter and material, and the anti vibration bars are inserted into each spacing between tube arrays. The freon R123 has been used as the secondary side fluid in stead of water-steam two-phase. In the test, void fraction and interfacial velocities in U-bend and straight tube-bundle are measured with bi-optical probes, and vibration responses of some selected tubes are measured with strain gauges and accelerators. It is verified that the U-bend tubes are stable when they are supported as the design requires under normal and some over power no operating condition. The thermal hydraulic code FIT-III has been well verified with measured thermal and hydraulic data. (author)

  19. Free vibration analysis of a steam generator tube bundle with and without lateral support

    International Nuclear Information System (INIS)

    King, D.M.

    1979-04-01

    The vibrational modes and frequency characteristics of a pressurized water reactor (PWR) steam generator tube bundle assembly with and without lateral support in a fluid environment are analyzed. The idealized half-model was constructed using the SAP-IV finite element code. Free vibration analyses were performed for an in-air case and a submerged in-water case, each with different constraint conditions at steam generator tube bundle assembly support plates 10 and 11. These constraint conditions included having both support plates free, having both support plates fixed, and having support plate 11 free while support plate 10 was fixed. It was found that as the support plate constraints were removed, the frequency range for each case increased significantly

  20. PWR steam generators tube integrity: plugging criteria for PWSCC in roll transition zone

    International Nuclear Information System (INIS)

    Mattar Neto, Miguel; Cruz, Julio R.B.

    1999-01-01

    One of the most important causes for tube plugging in PWR (Pressurized Water Reactor) steam generators is the degradation mechanism called Primary Water Stress Corrosion Cracking (PWSCC) in roll transition zone (RTZ) near the tubesheet, mainly for Alloy 600 tubes. To avoid an excessive tube plugging, alternative criteria have been developed based on an approach that consists in withdrawing from service any tube containing a defect for which there is a high probability of a critical size under accident conditions to be reached during next operation cycle. Predictions of the number of tubes to be plugged can be done aiming at preventive maintenance and tube repair, and even a steam generator replacement, without a large and non-planned plant outage. This work presents important aspects related to tube plugging criteria for PWSCC in RTZ based on the risk of break after a leak detection. Calculations of allowable crack length and allowable leak rate for a particular situation are also shown. (author)